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WO2024193161A1 - Non-axisymmetric endwall profile of dredging mud pump impeller - Google Patents

Non-axisymmetric endwall profile of dredging mud pump impeller Download PDF

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Publication number
WO2024193161A1
WO2024193161A1 PCT/CN2023/141837 CN2023141837W WO2024193161A1 WO 2024193161 A1 WO2024193161 A1 WO 2024193161A1 CN 2023141837 W CN2023141837 W CN 2023141837W WO 2024193161 A1 WO2024193161 A1 WO 2024193161A1
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WO
WIPO (PCT)
Prior art keywords
end wall
axisymmetric
impeller
wall shape
mud pump
Prior art date
Application number
PCT/CN2023/141837
Other languages
French (fr)
Chinese (zh)
Inventor
郭涛
胡京招
刘明明
王文魁
庄海飞
夏铖
曹蕾
林挺
吴腾伟
马源
Original Assignee
中交疏浚技术装备国家工程研究中心有限公司
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Application filed by 中交疏浚技术装备国家工程研究中心有限公司 filed Critical 中交疏浚技术装备国家工程研究中心有限公司
Publication of WO2024193161A1 publication Critical patent/WO2024193161A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/22Rotors specially for centrifugal pumps
    • F04D29/2261Rotors specially for centrifugal pumps with special measures
    • F04D29/2294Rotors specially for centrifugal pumps with special measures for protection, e.g. against abrasion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/22Rotors specially for centrifugal pumps
    • F04D29/24Vanes
    • F04D29/242Geometry, shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/669Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D7/00Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04D7/02Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type
    • F04D7/04Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being viscous or non-homogenous

Definitions

  • the invention belongs to the technical field of dredging centrifugal mud pumps, and in particular relates to a non-axisymmetric structural modeling on an impeller end wall surface of a centrifugal mud pump in the dredging industry.
  • Mud pumps also known as slurry pumps and slurry pumps, use water power to continuously transport soil, gravel, crushed ore and other materials through pumping, and are widely used in dredging, mining, and chemical industries.
  • Mud pumps in the dredging industry are mostly single-stage single-suction centrifugal pumps, which usually have the characteristics of large flow, large diameter of solid particles allowed to pass, wear resistance, high efficiency, and easy disassembly.
  • the sharp medium and coarse sand soil has a huge wear effect on the internal surface of the mud pump. Under this condition, the life of common mud pump inner surface wear-resistant materials such as high-chromium white cast iron alloy is only 1/10 to 1/30 of that under fine and silty sand soil conditions, which reduces construction efficiency and greatly increases construction costs.
  • the wear of the inner surface of the mud pump is inevitable and uneven.
  • the specific location of the wear is affected by the internal solid-liquid flow and is closely related to factors such as the pump type and operating conditions.
  • the wear In the impeller of a centrifugal mud pump, the wear is mostly concentrated on the leading edge of the blade, the position on the impeller end wall close to the leading edge of the blade, and the middle and rear part of the blade (including the trailing edge of the blade).
  • the end wall of the impeller refers to the wall connecting the two ends of the blade, that is, the inner side of the front and rear cover plates of the impeller. Since the flow direction changes significantly near the above-mentioned position, the solid particles are affected by inertia and deviate from the main flow direction and hit the nearby wall that constrains the flow.
  • Mud pumps are different from water pumps.
  • the flow loss in conventional water pumps can be avoided and performance can be improved by technical means such as blade bending and twisting, and adding short blades.
  • blade height also known as blade span, blade width
  • the blade height of mud pumps does not decrease significantly with the increase of the radius of the impeller axial surface (also known as the meridian surface), and the number of blades is small. Under normal conditions, short blades or long blades with excessive bending and twisting cannot be used.
  • the cross-sectional area of the blade flow channel of the mud pump is severely expanded in the middle and rear part of the flow channel, the blade constraint ability is reduced, and the average radial flow velocity decreases rapidly with the increase of the axial radius.
  • the particles in the mud pump are constantly turning in the flow channel with the flow, which makes it easier to hit the blades, causing relatively concentrated wear in the middle and rear parts of the blades, and at the same time causing the mud pump to be significantly less efficient in conveying mud than in the clear water condition. Therefore, it is necessary to provide a technical solution for the mud pump impeller to solve the problem of concentrated wear in the impeller flow channel caused by the serious diffusion of the impeller flow channel.
  • the non-axisymmetric end wall molding technology originated from a concept of turbomachinery flow control proposed in the 1980s and 1990s.
  • the concept was developed into a new design technology for advanced turbines/compressors in the early 21st century: changing the upper and lower end walls of the long static blade cascade flow passage of the diffuser section (i.e., the upper and lower annular surfaces of the blade cascade) so that it is no longer an axisymmetric frustum, but has specially designed ups and downs, which can improve the secondary flow near the wall, thereby improving the efficiency of the turbine.
  • Figure 1 it is a schematic diagram of the use of a non-axisymmetric end wall design at the bottom of the blade cascade.
  • CN201910173245.7 discloses a single-stage axial flow high-pressure compressor with asymmetric end wall shaping
  • CN 201110459987.X discloses a non-axisymmetric end wall shaping method for a compressor/turbine annular blade cascade; the non-axisymmetric end wall shaping technology is currently limited to the field of turbines/compressors with gas as the medium, and its function is to reduce the total pressure loss of the gas; there is no record of research or use in pump machinery.
  • the purpose of the present invention is to overcome the shortcomings of the prior art and provide a non-axisymmetric end wall shape for a dredging mud pump impeller, which has different axial positions on the same axial radius, showing non-axisymmetric concave-convex changes in the end wall surface.
  • This design is based on the basic principle of flow control, and uses the end wall shape to suppress the flow deterioration caused by severe diffusion in the mud pump flow channel, reasonably adjust the blade load, and reduce the concentrated wear in the middle and rear parts of the dredging mud pump impeller.
  • the present invention adopts the following technical solution:
  • a non-axisymmetric end wall shape of a dredging mud pump impeller wherein the end wall of the impeller is not axisymmetric, but has relative concave-convex changes on the same axial radius, the starting point of the non-axisymmetric end wall shape is located after the impeller inlet, and the end point is located at the impeller outlet or before the impeller outlet, and the end wall surface of the impeller outside the non-axisymmetric end wall shape is still an axisymmetric annular surface; and the non-axisymmetric end wall shape has periodic repeatability between each blade flow channel.
  • the present invention is further configured such that the non-axisymmetric end wall shape can be applied to a closed impeller or a semi-open impeller.
  • the present invention is further configured such that the maximum undulation ratio of the non-axisymmetric end wall shape, that is, in the entire non-axisymmetric end wall shape, the maximum value of the ratio of the difference between the most convex point and the most concave point on the same axial radius to the average flow channel height at the same radius is not less than 5% and not more than 20%; wherein the average flow channel height is, for a closed impeller, the average spacing between the end walls on both sides at the same radius; and for a semi-open impeller, the average value of the sum of the blade height and the blade tip clearance at the same radius.
  • the present invention is further configured such that the non-axisymmetric end wall shape is specifically configured as one of the following situations in a single blade flow channel:
  • the end wall is convex on the pressure surface side of the blade flow channel and concave on the suction surface side, which is used to improve the suction surface wear caused by the large channel vortex; the end wall is concave on the pressure surface side of the blade flow channel and convex on the suction surface side, which is used to improve the pressure surface wear; the end wall is convex in the middle of the blade flow channel, which is used to improve the wear concentration of the pressure surfaces and suction surfaces on both sides and improve efficiency; the end wall is concave in the middle of the blade flow channel, which is used to enhance the passing performance of the flow channel.
  • the present invention is further configured such that there is a smoothly connected arc chamfer between the non-axisymmetric end wall shape and the intersecting impeller blade top and root surfaces.
  • the present invention is further configured such that the non-axisymmetric end wall shape can be generated by using a plurality of theoretical flow surface edges as a skeleton skin, and the relative concavity and convexity of the non-axisymmetric end wall shape is consistent along the flow surface edges under the infinite blade assumption.
  • the present invention is further configured such that, on the same flow surface edge line, the non-axisymmetric end wall shape may have a similar or different degree of concavity as the edge line length changes.
  • the present invention is further configured that when the concave-convex degree on the same stream surface edge line is different, the present invention provides two formulas for the change of the concave-convex degree of the end wall with the edge line length, formula (1) is a linear change equation, and formula (2) is a hyperbolic tangent function equation:
  • I is the degree of concavity of the end wall when the edge length is l, that is, the difference between the actual position of the end wall and the average position at the same radius
  • I max is the maximum concavity of the end wall on the edge of the stream surface, positive for convex and negative for concave
  • l max is the total length of the edge
  • b and c are intermediate parameters, which jointly determine the position of the end wall shaping
  • b determines the degree of inclination at the main change of the end wall shaping.
  • the present invention is further configured such that the non-axisymmetric characteristics of the non-axisymmetric end wall shape result in different concavities or different degrees of concavity along different flow surface edges of the end wall.
  • the present invention is further configured as follows: the present invention provides two relationship equations for the change of the end wall concavity with different stream surface edges (distinguished by the circumferential position angle ⁇ of the starting point of the stream surface edge).
  • Formula (3) is a trigonometric function equation
  • Formula (4) is a parameter fitting equation based on pressure difference:
  • is the circumferential position angle used to distinguish the starting points of different flow surfaces and their edges.
  • the ⁇ value of the starting point of any flow surface can be defined as 0, and the ⁇ values of the starting points of other flow surfaces are the rotation angles relative to the starting point of the flow surface;
  • h is the difference between the actual position of the upper end wall on the flow surface edge with the starting point being the circumferential position angle ⁇ and the average position at the same radius, with a positive value being convex and a negative value being concave;
  • h max is the maximum degree of convexity of the upper end wall on the same circumference.
  • h max is related to the length of the flow surface edge from the inlet to the local area, which can be obtained by equations (1) and (2).
  • n is the repetition period of the end wall modeling feature within a circle, which is an integer multiple of the number of blades;
  • is the phase angle;
  • ⁇ P ⁇ is the difference between the local pressure on the stream surface edge with the starting point at the circumferential position angle ⁇ and the circumferential average pressure
  • ⁇ P max is the maximum difference between the stream surface edge pressure and the circumferential average pressure on the same circumference
  • OSL is the ordinary least squares fitting operation, and the polynomial form obtained after fitting is in [].
  • the present invention has the following beneficial effects:
  • the non-axisymmetric end wall shape of the present invention can also improve the flow in the middle and rear parts of the blade flow channel to improve efficiency and enhance the performance of the mud pump. It also has other functions such as improving wear near the impeller inlet, in the diffuser chamber, and in the volute.
  • FIG1 is a schematic diagram of the design of the non-axisymmetric end wall at the bottom of the cascade
  • FIG2 is a three-dimensional cross-sectional view of an impeller having a non-axisymmetric end wall (the section passes through the axis of rotation);
  • FIG 3 shows several specific non-axisymmetric end wall shapes: PS (pressure side), SS (suction side);
  • FIG4A shows multiple S2 flow surfaces of a non-axisymmetric end wall impeller under the assumption of infinite blades
  • FIG4B is a single blade flow passage of a non-axisymmetric end wall in an impeller
  • the end wall of the impeller is not axisymmetric, but has relative concave-convex changes on the same axial radius (i.e., the non-axisymmetric end wall shape of the present invention), wherein the end wall of the impeller is the inner surface of the impeller cover plate, therefore, the end wall of the impeller has obvious three-dimensional characteristics and cannot be represented or determined by a two-dimensional axial surface.
  • FIG2 it is a three-dimensional cross-sectional view of a mud pump impeller with a non-axisymmetric end wall shape, the starting point of the non-axisymmetric end wall shape is located after the impeller inlet 3, and the end point is located at the impeller outlet 8 or before the impeller outlet 8, the end wall surface of the impeller is still an axisymmetric annular surface in other parts outside the non-axisymmetric end wall shape, that is, the impeller inlet 3 and the impeller outlet 8 when the end point is located before the impeller outlet 8 are axisymmetric annular surfaces; and the non-axisymmetric end wall shape has a specific regularity in a single blade flow channel, that is, between two adjacent impeller blades 4, and the non-axisymmetric end wall shape has periodic repeatability between each blade flow channel (circumferential mirroring).
  • the non-axisymmetric end wall shape of the present invention has an effect that is difficult to achieve with a simple bending and twisting shape of the blade, and can significantly assist the blade to constrain the flow of sand and water near the end wall: the raised end wall will reduce the local blade height, resulting in a relative increase in flow speed and pressure; the recessed end wall will increase the local blade height, resulting in a relative decrease in flow speed and pressure; reasonable control of the pressure gradient can minimize adverse flows such as flow separation, backflow, and vortexes; and the circumferentially asymmetric undulations will inhibit the occurrence of circumferential secondary flows near the end wall.
  • the end wall curved surface of the non-axisymmetric end wall shape is differentiable in both radial and circumferential directions, that is, the rate of change is continuous, and the degree of concavity and convexity thereof gradually increases from zero at the starting point and increases from zero at the end point other than the outlet. Gradually fades to zero.
  • the non-axisymmetric end wall shape can be applied to a closed impeller or a semi-open impeller.
  • a closed impeller has front and rear cover plates 5 and 6, and the non-axisymmetric end wall shape can be used on both sides or on any one side of the cover plate end wall;
  • a semi-open impeller has a cover plate on one side, and the non-axisymmetric end wall shape can only be used on the end wall of the cover plate on the side;
  • a fully open impeller does not include a cover plate, so the end wall shape cannot be used.
  • the maximum undulation ratio of the non-axisymmetric end wall shape that is, in the entire non-axisymmetric end wall shape, the maximum value of the ratio of the difference between the most convex point and the most concave point on the same axial radius to the average flow channel height at the same radius is not less than 5% and not more than 20%; wherein the average flow channel height for a closed impeller is the average spacing between the end walls on both sides at the same radius; for a semi-open impeller, it is the average value of the sum of the blade height and the blade tip clearance at the same radius.
  • FIG3 four overall forms of the non-axisymmetric end wall shape in a single blade flow channel are disclosed, wherein PS is the pressure surface and SS is the suction surface.
  • the end wall of the impeller is convex on the pressure side of the blade flow channel and concave on the suction side, which is mainly suitable for improving the wear of the suction surface caused by the large channel vortex;
  • the end wall of the impeller is concave on the pressure side of the blade flow channel and convex on the suction side, which is mainly suitable for improving the wear of the pressure surface;
  • the end wall of the impeller is raised in the middle of the blade flow channel, which is mainly suitable for improving the wear concentration of the pressure surface and the suction surface on both sides and improving the efficiency;
  • the end wall of the impeller is recessed in the middle of the blade flow channel, which is mainly used to enhance the passing performance of the flow channel.
  • the flow surface in the impeller coincides with the infinite blade surface, that is, the circumferential infinite array of the middle bone surface of the real blade (the surface with equal distance to the pressure surface and the suction surface of the blade), as shown in FIG4A, is a plurality of S2 flow surfaces 10 (blade flow path surfaces intercepted by the middle bone surface of the real blade of the circumferential array) of the impeller with non-axisymmetric end wall modeling under the assumption of infinite blades.
  • Each flow surface in the figure is a theoretical flow surface, and 11 and 12 are the theoretical flow surface edges on the front cover plate side and the rear cover plate side, respectively.
  • the non-axisymmetric end wall modeling can be generated by multiple theoretical flow surface edges as the bone line skin, as shown in FIG4B, and the single blade flow path with non-axisymmetric end wall modeling can be generated by lofting multiple theoretical flow surfaces.
  • the relative convexity and concavity of the non-axisymmetric end wall shape is consistent along the stream surface edge under the infinite blade assumption. That is, if the non-axisymmetric end wall shape is convex (concave) at any position on a stream surface edge, then the end wall is also convex (concave) at other positions on the same stream surface edge.
  • the specific degree of convexity and concavity may not be the same.
  • the non-axisymmetric end wall shape can have the same or different concavity and convexity on the same flow surface edge line as the edge line length changes.
  • the present invention provides two formulas for the change of the concavity and convexity of the end wall with the edge line length.
  • Formula (1) is a linear change equation
  • formula (2) is a hyperbolic tangent function equation:
  • I is the degree of concavity of the end wall when the edge length is l, that is, the difference between the actual position of the end wall and the average position at the same radius
  • I max is the maximum concavity of the end wall on the edge of the stream surface, positive for convex and negative for concave
  • l max is the total length of the edge
  • b and c are intermediate parameters, which jointly determine the position of the end wall shaping
  • b determines the degree of inclination at the main change of the end wall shaping.
  • non-axisymmetric characteristics of the non-axisymmetric end wall shape result in different concavities or different degrees of concavity of the end wall along different flow surface edges.
  • the present invention provides two relationship equations for the change of the degree of end wall concavity with different stream surface edges (distinguished by the circumferential position angle ⁇ of the starting point of the stream surface edge).
  • Formula (3) is a trigonometric function equation
  • Formula (4) is a parameter fitting equation based on pressure difference:
  • is the circumferential position angle used to distinguish the starting points of different flow surfaces and their edges.
  • the ⁇ value of the starting point of any flow surface can be defined as 0, and the ⁇ values of the starting points of other flow surfaces are the rotation angles relative to the starting point of the flow surface;
  • h is the difference between the actual position of the upper end wall on the flow surface edge with the starting point being the circumferential position angle ⁇ and the average position at the same radius, with a positive value being convex and a negative value being concave;
  • h max is the maximum degree of convexity of the upper end wall on the same circumference.
  • h max is related to the length of the flow surface edge from the inlet to the local area, which can be obtained by equations (1) and (2).
  • n is the repetition period of the end wall modeling feature within a circle, which is an integer multiple of the number of blades;
  • is the phase angle;
  • ⁇ P ⁇ is the difference between the local pressure on the stream surface edge with the starting point at the circumferential position angle ⁇ and the circumferential average pressure
  • ⁇ P max is the maximum difference between the stream surface edge pressure and the circumferential average pressure on the same circumference
  • OSL is the ordinary least squares fitting operation, and the polynomial form obtained after fitting is in [].
  • the non-axisymmetric end wall shape of the present invention includes but is not limited to the four overall forms of non-axisymmetric end wall shapes listed in the embodiments, the change law formula of the two same end wall flow surface edge lines, the relationship formula between the two end wall edge lines, and which end wall shape is actually used in the dredging mud pump impeller depends entirely on the flow characteristics in the impeller.
  • the mud pump impeller adopting the non-axisymmetric end wall shape of the present invention has the beneficial effects of significantly improving the uniformity of solid-liquid two-phase flow in the impeller, reducing wear in the middle and rear parts of the impeller flow channel and other parts, and improving pump efficiency.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The present invention provides a non-axisymmetric endwall profile of a dredging mud pump impeller. The endwall of the impeller is not axisymmetric and has relative concave-convex changes on the same meridian plane radius, and is thus applied to a closed impeller or a semi-open impeller. The start point of the non-axisymmetric endwall profile is located behind an impeller inlet and the end point is located at an impeller outlet or before the impeller outlet. The portion of the endwall surface of the impeller outside the non-axisymmetric endwall profile is still an axisymmetric annular surface; and the non-axisymmetric endwall profile has periodic repeatability between blade flow passages. Compared with an original impeller which does not use a non-axisymmetric endwall profile, the mud pump impeller using the non-axisymmetric endwall profile of the present invention has the beneficial effects of obviously improving the solid-liquid flow uniformity of the impeller, reducing the abrasion of the middle rear parts of the flow passages and other parts of the impeller, and improving the pump efficiency.

Description

疏浚泥泵叶轮的非轴对称端壁造型Non-axisymmetric end wall modeling of dredging mud pump impeller 技术领域Technical Field
本发明属于疏浚离心式泥泵的技术领域,具体地讲,是涉及一种疏浚行业离心式泥泵叶轮端壁面上的非轴对称结构造型。The invention belongs to the technical field of dredging centrifugal mud pumps, and in particular relates to a non-axisymmetric structural modeling on an impeller end wall surface of a centrifugal mud pump in the dredging industry.
背景技术Background Art
泥泵,又称为泥浆泵、渣浆泵,通过泵送的方式使用水动力连续输送泥土、砂砾、碎矿石等物质,广泛用于疏浚、矿业、化工行业。疏浚行业中的泥泵多采用单级单吸离心泵形式,通常具备流量大、允许通过的固粒直径大、耐磨、高效、便于拆卸等特征。但尖锐的中、粗砂土质对泥泵内部表面的磨损作用巨大,该工况下高铬白口铸铁合金等常见的泥泵内表面耐磨材料的寿命仅为细、粉沙土质工况下的1/10~1/30,降低施工效率的同时,大幅增加了施工成本。Mud pumps, also known as slurry pumps and slurry pumps, use water power to continuously transport soil, gravel, crushed ore and other materials through pumping, and are widely used in dredging, mining, and chemical industries. Mud pumps in the dredging industry are mostly single-stage single-suction centrifugal pumps, which usually have the characteristics of large flow, large diameter of solid particles allowed to pass, wear resistance, high efficiency, and easy disassembly. However, the sharp medium and coarse sand soil has a huge wear effect on the internal surface of the mud pump. Under this condition, the life of common mud pump inner surface wear-resistant materials such as high-chromium white cast iron alloy is only 1/10 to 1/30 of that under fine and silty sand soil conditions, which reduces construction efficiency and greatly increases construction costs.
泥泵内表面的磨损不可避免且并不均匀,磨损的具体发生位置受内部固-液流动影响,与泵型和工况等因素密切相关。离心式泥泵叶轮内,磨损多集中在叶片前缘、叶轮端壁上靠近叶片前缘的位置、叶片中后部(包括叶片尾缘)等位置。叶轮的端壁指叶片两端连接的壁面,即叶轮前、后盖板的内侧面。由于流动方向在上述位置附近发生明显改变,固体颗粒受惯性影响脱离主要流动方向,撞击约束流动的附近壁面。The wear of the inner surface of the mud pump is inevitable and uneven. The specific location of the wear is affected by the internal solid-liquid flow and is closely related to factors such as the pump type and operating conditions. In the impeller of a centrifugal mud pump, the wear is mostly concentrated on the leading edge of the blade, the position on the impeller end wall close to the leading edge of the blade, and the middle and rear part of the blade (including the trailing edge of the blade). The end wall of the impeller refers to the wall connecting the two ends of the blade, that is, the inner side of the front and rear cover plates of the impeller. Since the flow direction changes significantly near the above-mentioned position, the solid particles are affected by inertia and deviate from the main flow direction and hit the nearby wall that constrains the flow.
泥泵不同于水泵,常规水泵中的流动损失,可以通过叶片弯扭造型、附加短叶片等技术手段来避免并实现性能的提升。而泥泵的输送物中存在大量固体颗粒,为保证粗大固体颗粒的通过性能,泥泵的叶片高度(叶高,又称叶展、叶宽)并不随叶轮轴面(又称子午面)半径的增加而明显减小,且叶片数较少,通常条件下无法使用短叶片或过度弯扭的长叶片。泥泵由于其自身的特性导致叶片流道的截面积在流道中后部扩张严重,叶片约束能力下降,平均径向流速随轴面半径增加而迅速降低。泥泵内颗粒伴随流动在流道内不断折转,更容易撞击叶片,造成相对集中的叶片中后部磨损,同时导致泥泵在输送泥浆时的效能明显低于清水工况。因此,有必要提供一种关于泥泵叶轮的技术方案,以解决叶轮流道严重扩散带来的叶轮内流道磨损集中的问题。Mud pumps are different from water pumps. The flow loss in conventional water pumps can be avoided and performance can be improved by technical means such as blade bending and twisting, and adding short blades. However, there are a large number of solid particles in the conveyed materials of mud pumps. In order to ensure the passing performance of coarse solid particles, the blade height (blade height, also known as blade span, blade width) of mud pumps does not decrease significantly with the increase of the radius of the impeller axial surface (also known as the meridian surface), and the number of blades is small. Under normal conditions, short blades or long blades with excessive bending and twisting cannot be used. Due to its own characteristics, the cross-sectional area of the blade flow channel of the mud pump is severely expanded in the middle and rear part of the flow channel, the blade constraint ability is reduced, and the average radial flow velocity decreases rapidly with the increase of the axial radius. The particles in the mud pump are constantly turning in the flow channel with the flow, which makes it easier to hit the blades, causing relatively concentrated wear in the middle and rear parts of the blades, and at the same time causing the mud pump to be significantly less efficient in conveying mud than in the clear water condition. Therefore, it is necessary to provide a technical solution for the mud pump impeller to solve the problem of concentrated wear in the impeller flow channel caused by the serious diffusion of the impeller flow channel.
非轴对称端壁造型技术源于20世纪80-90年代提出的一种涡轮机械流动控制概 念,并于21世纪初发展成一种先进涡轮机/压气机的新型设计技术:改变扩压段的长静叶栅流道上下端壁(即叶栅上下环面),使其不再是轴对称的圆台面,而是具有特殊设计的高低起伏,可以改善近壁的次要流动,从而提升轮机效率。如图1所示,为叶栅底部使用非轴对称端壁设计的示意图。CN201910173245.7公开了一种具有非对称端壁造型的单级轴流高压压气机;CN 201110459987.X公开了一种压气机/涡轮环形叶栅的非轴对称端壁造型方法;非轴对称端壁造型技术目前局限于以气体为介质的轮机/压气机领域,作用是减少气体总压损失;尚未有在泵类机械中研究或使用的记载。The non-axisymmetric end wall molding technology originated from a concept of turbomachinery flow control proposed in the 1980s and 1990s. The concept was developed into a new design technology for advanced turbines/compressors in the early 21st century: changing the upper and lower end walls of the long static blade cascade flow passage of the diffuser section (i.e., the upper and lower annular surfaces of the blade cascade) so that it is no longer an axisymmetric frustum, but has specially designed ups and downs, which can improve the secondary flow near the wall, thereby improving the efficiency of the turbine. As shown in Figure 1, it is a schematic diagram of the use of a non-axisymmetric end wall design at the bottom of the blade cascade. CN201910173245.7 discloses a single-stage axial flow high-pressure compressor with asymmetric end wall shaping; CN 201110459987.X discloses a non-axisymmetric end wall shaping method for a compressor/turbine annular blade cascade; the non-axisymmetric end wall shaping technology is currently limited to the field of turbines/compressors with gas as the medium, and its function is to reduce the total pressure loss of the gas; there is no record of research or use in pump machinery.
发明内容Summary of the invention
本发明的目的在于克服现有技术中的不足,提供了一种应用于疏浚泥泵叶轮的非轴对称端壁造型,该端壁造型在同一轴面半径上具有不同的轴向位置,表现出非轴对称的端壁表面凹凸变化。这种设计基于流动控制的基本原理,利用端壁造型抑制泥泵流道因扩散严重而产生的流动恶化,合理调节叶片载荷,减少疏浚泥泵叶轮中后部的集中磨损。The purpose of the present invention is to overcome the shortcomings of the prior art and provide a non-axisymmetric end wall shape for a dredging mud pump impeller, which has different axial positions on the same axial radius, showing non-axisymmetric concave-convex changes in the end wall surface. This design is based on the basic principle of flow control, and uses the end wall shape to suppress the flow deterioration caused by severe diffusion in the mud pump flow channel, reasonably adjust the blade load, and reduce the concentrated wear in the middle and rear parts of the dredging mud pump impeller.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solution:
一种疏浚泥泵叶轮的非轴对称端壁造型,所述叶轮的端壁不是轴对称的,而是在同一轴面半径上具有相对的凹凸变化,所述非轴对称端壁造型的起点位于叶轮进口之后,终点位于叶轮出口处或叶轮出口之前,所述叶轮的端壁面在所述非轴对称端壁造型之外的其它部分仍为轴对称的环面;且所述非轴对称端壁造型在各个叶片流道之间具有周期重复性。A non-axisymmetric end wall shape of a dredging mud pump impeller, wherein the end wall of the impeller is not axisymmetric, but has relative concave-convex changes on the same axial radius, the starting point of the non-axisymmetric end wall shape is located after the impeller inlet, and the end point is located at the impeller outlet or before the impeller outlet, and the end wall surface of the impeller outside the non-axisymmetric end wall shape is still an axisymmetric annular surface; and the non-axisymmetric end wall shape has periodic repeatability between each blade flow channel.
本发明进一步设置为,所述非轴对称端壁造型的端壁曲面在径向和周向上均是可导的,其凹凸的程度在所述起点处由零开始逐渐增强,在非出口的终点处逐渐减弱为零。The present invention is further configured such that the end wall curved surface of the non-axisymmetric end wall shape is differentiable in both radial and circumferential directions, and the degree of its concavity and convexity gradually increases from zero at the starting point and gradually decreases to zero at the end point that is not the outlet.
本发明进一步设置为,所述非轴对称端壁造型可应用于闭式叶轮或半开式叶轮上。The present invention is further configured such that the non-axisymmetric end wall shape can be applied to a closed impeller or a semi-open impeller.
本发明进一步设置为,所述非轴对称端壁造型的最大起伏比例,即在整个非轴对称端壁造型中,同一轴面半径上最凸点与最凹点之差与相同半径处平均流道高度之比的最大值不小于5%,不超过20%;其中所述平均流道高度对于闭式叶轮而言,为相同半径处两侧端壁的平均间距;对于半开式叶轮而言,为相同半径处叶片高度与叶顶间隙之和的平均值。 The present invention is further configured such that the maximum undulation ratio of the non-axisymmetric end wall shape, that is, in the entire non-axisymmetric end wall shape, the maximum value of the ratio of the difference between the most convex point and the most concave point on the same axial radius to the average flow channel height at the same radius is not less than 5% and not more than 20%; wherein the average flow channel height is, for a closed impeller, the average spacing between the end walls on both sides at the same radius; and for a semi-open impeller, the average value of the sum of the blade height and the blade tip clearance at the same radius.
本发明进一步设置为,所述非轴对称端壁造型在单个叶片流道内具体设置为下列情况之一:The present invention is further configured such that the non-axisymmetric end wall shape is specifically configured as one of the following situations in a single blade flow channel:
所述端壁在叶片流道的压力面侧凸起,在吸力面侧凹陷,用于改善大通道涡所导致的吸力面磨损;所述端壁在叶片流道的压力面侧凹陷,在吸力面侧凸起,用于改善压力面磨损;所述端壁在叶片流道的中部凸起,用于改善两侧压力面和吸力面的磨损集中并提升效能;所述端壁在叶片流道的中部凹陷,用于增强流道的通过性能。The end wall is convex on the pressure surface side of the blade flow channel and concave on the suction surface side, which is used to improve the suction surface wear caused by the large channel vortex; the end wall is concave on the pressure surface side of the blade flow channel and convex on the suction surface side, which is used to improve the pressure surface wear; the end wall is convex in the middle of the blade flow channel, which is used to improve the wear concentration of the pressure surfaces and suction surfaces on both sides and improve efficiency; the end wall is concave in the middle of the blade flow channel, which is used to enhance the passing performance of the flow channel.
本发明进一步设置为,所述非轴对称端壁造型与相交的叶轮叶片顶部、根部表面之间具有光滑衔接的弧形倒角。The present invention is further configured such that there is a smoothly connected arc chamfer between the non-axisymmetric end wall shape and the intersecting impeller blade top and root surfaces.
本发明进一步设置为,所述非轴对称端壁造型可由多条理论流面边线为骨线蒙皮生成,所述非轴对称端壁造型的相对凹凸性沿着无穷叶片假设下的流面边线是一致的。The present invention is further configured such that the non-axisymmetric end wall shape can be generated by using a plurality of theoretical flow surface edges as a skeleton skin, and the relative concavity and convexity of the non-axisymmetric end wall shape is consistent along the flow surface edges under the infinite blade assumption.
本发明进一步设置为,所述非轴对称端壁造型在同一流面边线上,随着边线长度的变化,其凹凸程度可趋同也可不同。The present invention is further configured such that, on the same flow surface edge line, the non-axisymmetric end wall shape may have a similar or different degree of concavity as the edge line length changes.
本发明进一步设置为,同一流面边线上凹凸程度不同时,本发明提供了两种端壁凹凸程度随边线长度变化的公式,式(1)为一种线性变化方程,式(2)为一种双曲正切函数方程:

The present invention is further configured that when the concave-convex degree on the same stream surface edge line is different, the present invention provides two formulas for the change of the concave-convex degree of the end wall with the edge line length, formula (1) is a linear change equation, and formula (2) is a hyperbolic tangent function equation:

式中,l为当地边线长度,I为边线长度为l时的端壁凹凸程度,即端壁实际位置与相同半径处平均位置间的差值;Imax为端壁在该流面边线上的最大凹凸值,取正为凸,取负为凹;lmax为边线总长度;b、c为中间参数,共同决定了端壁造型处的位置;b决定了端壁造型主要变化处的倾斜程度。Where l is the length of the local edge, I is the degree of concavity of the end wall when the edge length is l, that is, the difference between the actual position of the end wall and the average position at the same radius; I max is the maximum concavity of the end wall on the edge of the stream surface, positive for convex and negative for concave; l max is the total length of the edge; b and c are intermediate parameters, which jointly determine the position of the end wall shaping; b determines the degree of inclination at the main change of the end wall shaping.
本发明进一步设置为,所述非轴对称端壁造型的非轴对称特性导致端壁沿不同流面边线的凹凸性不同或是凹凸程度不同。The present invention is further configured such that the non-axisymmetric characteristics of the non-axisymmetric end wall shape result in different concavities or different degrees of concavity along different flow surface edges of the end wall.
本发明进一步设置为,本发明提供了两种端壁凹凸程度随不同流面边线(通过流面边线起点的周向位置角θ来区分)而改变的关系方程。式(3)为一种三角函数方程;式(4)为基于压差的参数拟合方程:The present invention is further configured as follows: the present invention provides two relationship equations for the change of the end wall concavity with different stream surface edges (distinguished by the circumferential position angle θ of the starting point of the stream surface edge). Formula (3) is a trigonometric function equation; Formula (4) is a parameter fitting equation based on pressure difference:
h(θ)=hmaxcos(nθ+β)                   式(3)
h(θ)=h max cos(nθ+β) Formula (3)
式中,θ为用来区分不同流面及其边线的起点的周向位置角,可定义任一流面起点的θ值为0,则其他流面起点的θ值为相对该流面起点的旋转角度;h为起点为周向位置角θ的流面边线上端壁的实际位置与相同半径处平均位置间的差值,正值为凸,负值为凹;hmax为同一圆周上端壁的最大凹凸程度,优选的,所述hmax与从进口到当地的流面边线长度有关,可通过式(1)和式(2)获得。Wherein, θ is the circumferential position angle used to distinguish the starting points of different flow surfaces and their edges. The θ value of the starting point of any flow surface can be defined as 0, and the θ values of the starting points of other flow surfaces are the rotation angles relative to the starting point of the flow surface; h is the difference between the actual position of the upper end wall on the flow surface edge with the starting point being the circumferential position angle θ and the average position at the same radius, with a positive value being convex and a negative value being concave; h max is the maximum degree of convexity of the upper end wall on the same circumference. Preferably, h max is related to the length of the flow surface edge from the inlet to the local area, which can be obtained by equations (1) and (2).
n为端壁造型特征在一个圆周内的重复周期,是叶片数的整数倍;β为相位角;n is the repetition period of the end wall modeling feature within a circle, which is an integer multiple of the number of blades; β is the phase angle;
ΔPθ为起点为周向位置角θ的流面边线上当地的压力与周向平均压力的差值;ΔPmax为同一圆周上流面边线压力与周向平均压力的最大差值;OSL为普通最小二乘法拟合操作,[]内为拟合后得到的多项式形式。ΔP θ is the difference between the local pressure on the stream surface edge with the starting point at the circumferential position angle θ and the circumferential average pressure; ΔP max is the maximum difference between the stream surface edge pressure and the circumferential average pressure on the same circumference; OSL is the ordinary least squares fitting operation, and the polynomial form obtained after fitting is in [].
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:
(1)通过本发明的非轴对称端壁造型,在保证了疏浚泥泵粗大固体颗粒通过性的前提下,抑制了叶轮流道的中后部因扩散严重而带来叶片约束能力下降、流动恶化的情况;可以避免大涡产生,降低了近壁面的相对流速,减小叶轮中后部的磨损。(1) Through the non-axisymmetric end wall shape of the present invention, while ensuring the passability of coarse solid particles in the dredging mud pump, the situation in which the blade constraint ability decreases and the flow deteriorates due to severe diffusion in the middle and rear parts of the impeller flow channel is suppressed; the generation of large vortices can be avoided, the relative flow velocity near the wall is reduced, and the wear of the middle and rear parts of the impeller is reduced.
(2)本发明的非轴对称端壁造型的非轴对称特性在一定程度上分摊了叶片的磨损,进一步抑制了集中磨损。(2) The non-axisymmetric characteristics of the non-axisymmetric end wall shape of the present invention distribute the wear of the blades to a certain extent, further suppressing concentrated wear.
(3)本发明的非轴对称端壁造型同时还可以改善叶片流道中后部的流动而提高效率,提升泥泵效能,同时还具有改善叶轮进口附近、扩压室内、蜗壳内磨损等其他功效。(3) The non-axisymmetric end wall shape of the present invention can also improve the flow in the middle and rear parts of the blade flow channel to improve efficiency and enhance the performance of the mud pump. It also has other functions such as improving wear near the impeller inlet, in the diffuser chamber, and in the volute.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为叶栅底部的非轴对称端壁的设计示意图;FIG1 is a schematic diagram of the design of the non-axisymmetric end wall at the bottom of the cascade;
图2为具有非轴对称端壁的叶轮三维剖视图(剖面过旋转轴);FIG2 is a three-dimensional cross-sectional view of an impeller having a non-axisymmetric end wall (the section passes through the axis of rotation);
图3为几种特定的非轴对称端壁造型的样式:PS(压力面),SS(吸力面);Figure 3 shows several specific non-axisymmetric end wall shapes: PS (pressure side), SS (suction side);
图4A为非轴对称端壁造型叶轮在无穷叶片假设下的多个S2流面;FIG4A shows multiple S2 flow surfaces of a non-axisymmetric end wall impeller under the assumption of infinite blades;
图4B为叶轮中非轴对称端壁造型的单个叶片流道;FIG4B is a single blade flow passage of a non-axisymmetric end wall in an impeller;
图5为叶轮的轴面投影,包括图4各理论流面的轴面投影;FIG5 is an axial projection of the impeller, including axial projections of the theoretical flow surfaces of FIG4 ;
其中,1.静叶栅叶片;2.高低起伏的端壁;3.叶轮进口;4.叶轮叶片;5.叶轮 前盖板(Shroud);6.叶轮后盖板(hub);7.过旋转轴的叶轮剖面;8.叶轮出口;9.离心式叶轮的旋转轴;10.非轴对称端壁造型叶轮在无限叶片假设下的多个S2流面(圆周阵列真实叶片的中骨面所截取的叶片流道面);11.前盖板(Shroud)侧的流面边线;12.后盖板(hub)侧的流面边线;13.非轴对称端壁造型的单叶片流道(多个S2流面放样生成);14.具有轴对称端壁的叶轮流道的轴面投影(叶片流道之前的部分);15.多个S2流面的轴面投影;16.多个S2流面的边线在轴面上的投影。Among them, 1. Stationary blades; 2. Undulating end wall; 3. Impeller inlet; 4. Impeller blades; 5. Impeller Front shroud; 6. Impeller rear shroud (hub); 7. Impeller section through the rotation axis; 8. Impeller outlet; 9. Rotation axis of centrifugal impeller; 10. Multiple S2 flow surfaces of impeller with non-axisymmetric end wall modeling under the assumption of infinite blades (blade flow path surface intercepted by the middle bone surface of the real blade of the circular array); 11. Flow surface edge line on the front shroud (Shroud) side; 12. Flow surface edge line on the rear shroud (hub) side; 13. Single blade flow path with non-axisymmetric end wall modeling (generated by lofting multiple S2 flow surfaces); 14. Axial plane projection of impeller flow path with axisymmetric end wall (the part before the blade flow path); 15. Axial plane projection of multiple S2 flow surfaces; 16. Projection of the edge lines of multiple S2 flow surfaces on the axial plane.
具体实施方式DETAILED DESCRIPTION
下面以具体实施例对本发明的技术方案进行清楚、完整地描述。应理解,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的范围。The technical scheme of the present invention is clearly and completely described below with specific embodiments. It should be understood that the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of the present invention.
本发明的所述疏浚泥泵叶轮中,所述叶轮的端壁不是轴对称的,而是在同一轴面半径上存在相对的凹凸变化(即本发明所述的非轴对称端壁造型),其中叶轮的端壁为叶轮盖板的内侧表面,因此,所述叶轮的端壁具有明显的三维特征,不能采用二维的轴面来表示或确定。如图2所示,为具有非轴对称端壁造型的泥泵叶轮的三维剖视图,所述非轴对称端壁造型的起点位于叶轮进口3之后,终点位于叶轮出口8处或叶轮出口8之前,所述叶轮的端壁面在所述非轴对称端壁造型之外的其它部分仍为轴对称的环面,即所述叶轮进口3处以及终点位于所述叶轮出口8之前时的叶轮出口8处为轴对称的环面;且所述非轴对称端壁造型在单个叶片流道内,即相邻两个叶轮叶片4之间具有特定规律,所述非轴对称端壁造型在各个叶片流道之间具有周期重复性(可圆周镜像)。In the dredging mud pump impeller of the present invention, the end wall of the impeller is not axisymmetric, but has relative concave-convex changes on the same axial radius (i.e., the non-axisymmetric end wall shape of the present invention), wherein the end wall of the impeller is the inner surface of the impeller cover plate, therefore, the end wall of the impeller has obvious three-dimensional characteristics and cannot be represented or determined by a two-dimensional axial surface. As shown in FIG2, it is a three-dimensional cross-sectional view of a mud pump impeller with a non-axisymmetric end wall shape, the starting point of the non-axisymmetric end wall shape is located after the impeller inlet 3, and the end point is located at the impeller outlet 8 or before the impeller outlet 8, the end wall surface of the impeller is still an axisymmetric annular surface in other parts outside the non-axisymmetric end wall shape, that is, the impeller inlet 3 and the impeller outlet 8 when the end point is located before the impeller outlet 8 are axisymmetric annular surfaces; and the non-axisymmetric end wall shape has a specific regularity in a single blade flow channel, that is, between two adjacent impeller blades 4, and the non-axisymmetric end wall shape has periodic repeatability between each blade flow channel (circumferential mirroring).
本发明的所述非轴对称端壁造型具有叶片简单弯扭造型难以达到的效果,可以明显辅助叶片来约束端壁附近的砂水流动:凸起的端壁将减小当地叶高,导致流动相对增速降压;凹陷的端壁将增加当地叶高,导致流动相对降速增压;合理地控制压力梯度可以尽量避免脱流、回流、涡流等不良流动;而周向非对称的凹凸起伏将抑制端壁附近周向二次流的发生。The non-axisymmetric end wall shape of the present invention has an effect that is difficult to achieve with a simple bending and twisting shape of the blade, and can significantly assist the blade to constrain the flow of sand and water near the end wall: the raised end wall will reduce the local blade height, resulting in a relative increase in flow speed and pressure; the recessed end wall will increase the local blade height, resulting in a relative decrease in flow speed and pressure; reasonable control of the pressure gradient can minimize adverse flows such as flow separation, backflow, and vortexes; and the circumferentially asymmetric undulations will inhibit the occurrence of circumferential secondary flows near the end wall.
进一步的,所述非轴对称端壁造型的端壁曲面在径向和周向上均是可导的,即均是变化率连续的,其凹凸的程度在所述起点处由零开始逐渐增强,在非出口的终点处 逐渐减弱为零。Furthermore, the end wall curved surface of the non-axisymmetric end wall shape is differentiable in both radial and circumferential directions, that is, the rate of change is continuous, and the degree of concavity and convexity thereof gradually increases from zero at the starting point and increases from zero at the end point other than the outlet. Gradually fades to zero.
进一步的,所述非轴对称端壁造型可应用于闭式叶轮或半开式叶轮上。具体的,如图2所示,闭式叶轮具有前、后两侧盖板5、6,可在其两侧或任一单侧盖板端壁上采用所述非轴对称端壁造型;半开式叶轮具有一侧盖板,仅能在该侧盖板端壁上采用所述非轴对称端壁造型;全开式叶轮不包括盖板,因此无法采用端壁造型。Furthermore, the non-axisymmetric end wall shape can be applied to a closed impeller or a semi-open impeller. Specifically, as shown in FIG2 , a closed impeller has front and rear cover plates 5 and 6, and the non-axisymmetric end wall shape can be used on both sides or on any one side of the cover plate end wall; a semi-open impeller has a cover plate on one side, and the non-axisymmetric end wall shape can only be used on the end wall of the cover plate on the side; a fully open impeller does not include a cover plate, so the end wall shape cannot be used.
进一步的,所述非轴对称端壁造型的最大起伏比例,即在整个非轴对称端壁造型中,同一轴面半径上最凸点与最凹点之差与相同半径处平均流道高度之比的最大值不小于5%,不超过20%;其中所述平均流道高度对于闭式叶轮而言,为相同半径处两侧端壁的平均间距;对于半开式叶轮而言,为相同半径处叶片高度与叶顶间隙之和的平均值。Furthermore, the maximum undulation ratio of the non-axisymmetric end wall shape, that is, in the entire non-axisymmetric end wall shape, the maximum value of the ratio of the difference between the most convex point and the most concave point on the same axial radius to the average flow channel height at the same radius is not less than 5% and not more than 20%; wherein the average flow channel height for a closed impeller is the average spacing between the end walls on both sides at the same radius; for a semi-open impeller, it is the average value of the sum of the blade height and the blade tip clearance at the same radius.
进一步的,如图3所示,公开了所述非轴对称端壁造型在单个叶片流道内的四种整体形式,其中PS为压力面,SS为吸力面。Furthermore, as shown in FIG3 , four overall forms of the non-axisymmetric end wall shape in a single blade flow channel are disclosed, wherein PS is the pressure surface and SS is the suction surface.
如图3-1所示,所述叶轮的端壁在叶片流道的压力面侧凸起,在吸力面侧凹陷,主要适用于改善大通道涡所导致的吸力面磨损;As shown in FIG3-1 , the end wall of the impeller is convex on the pressure side of the blade flow channel and concave on the suction side, which is mainly suitable for improving the wear of the suction surface caused by the large channel vortex;
如图3-2所示,所述叶轮的端壁在叶片流道的压力面侧凹陷,在吸力面侧凸起,主要适用于改善压力面磨损;As shown in FIG3-2 , the end wall of the impeller is concave on the pressure side of the blade flow channel and convex on the suction side, which is mainly suitable for improving the wear of the pressure surface;
如图3-3所示,所述叶轮的端壁在叶片流道的中部凸起,主要适用于改善两侧压力面和吸力面的磨损集中并提升效能;As shown in FIG3-3 , the end wall of the impeller is raised in the middle of the blade flow channel, which is mainly suitable for improving the wear concentration of the pressure surface and the suction surface on both sides and improving the efficiency;
如图3-4所示,所述叶轮的端壁在叶片流道的中部凹陷,主要适用于增强流道的通过性能。As shown in FIG. 3-4 , the end wall of the impeller is recessed in the middle of the blade flow channel, which is mainly used to enhance the passing performance of the flow channel.
进一步的,所述非轴对称端壁造型与相交的叶轮叶片4的顶部、根部表面之间具有光滑衔接的弧形倒角。Furthermore, there is a smoothly connected arc chamfer between the non-axisymmetric end wall shape and the top and root surfaces of the intersecting impeller blades 4.
进一步的,在叶轮的无穷叶片假设下,叶轮内的流面与无穷叶片面重合,即真实叶片中骨面(到叶片压力面与吸力面距离相等的面)的周向无穷阵列,如图4A所示,为非轴对称端壁造型叶轮在无穷叶片假设下的多个S2流面10(圆周阵列真实叶片的中骨面所截取的叶片流道面),图示每个流面均为理论流面,11和12分别为前盖板侧和后盖板侧的理论流面边线。所述非轴对称端壁造型可由多条理论流面边线为骨线蒙皮生成,如图4B所示,具有非轴对称端壁造型的单叶片流道可由多个理论流面放样生成。 Furthermore, under the assumption of infinite blades of the impeller, the flow surface in the impeller coincides with the infinite blade surface, that is, the circumferential infinite array of the middle bone surface of the real blade (the surface with equal distance to the pressure surface and the suction surface of the blade), as shown in FIG4A, is a plurality of S2 flow surfaces 10 (blade flow path surfaces intercepted by the middle bone surface of the real blade of the circumferential array) of the impeller with non-axisymmetric end wall modeling under the assumption of infinite blades. Each flow surface in the figure is a theoretical flow surface, and 11 and 12 are the theoretical flow surface edges on the front cover plate side and the rear cover plate side, respectively. The non-axisymmetric end wall modeling can be generated by multiple theoretical flow surface edges as the bone line skin, as shown in FIG4B, and the single blade flow path with non-axisymmetric end wall modeling can be generated by lofting multiple theoretical flow surfaces.
一般设计中,所述非轴对称端壁造型的相对凹凸性沿着无穷叶片假设下的流面边线是一致的,也就是说,若所述非轴对称端壁造型在一条流面边线的任一位置是凸(凹)的,则端壁在同一条流面边线上的其他位置也是凸(凹)的,当然具体的凹凸程度却不一定相同。In general designs, the relative convexity and concavity of the non-axisymmetric end wall shape is consistent along the stream surface edge under the infinite blade assumption. That is, if the non-axisymmetric end wall shape is convex (concave) at any position on a stream surface edge, then the end wall is also convex (concave) at other positions on the same stream surface edge. Of course, the specific degree of convexity and concavity may not be the same.
具体的,所述非轴对称端壁造型在同一流面边线上,随着边线长度的变化,其凹凸程度可趋同也可不同。同一流面边线上凹凸程度不同时,本发明提供了两种端壁凹凸程度随边线长度变化的公式,式(1)为一种线性变化方程,式(2)为一种双曲正切函数方程:

Specifically, the non-axisymmetric end wall shape can have the same or different concavity and convexity on the same flow surface edge line as the edge line length changes. When the concavity and convexity on the same flow surface edge line are different, the present invention provides two formulas for the change of the concavity and convexity of the end wall with the edge line length. Formula (1) is a linear change equation, and formula (2) is a hyperbolic tangent function equation:

式中,l为当地边线长度,I为边线长度为l时的端壁凹凸程度,即端壁实际位置与相同半径处平均位置间的差值;Imax为端壁在该流面边线上的最大凹凸值,取正为凸,取负为凹;lmax为边线总长度;b、c为中间参数,共同决定了端壁造型处的位置;b决定了端壁造型主要变化处的倾斜程度。Where l is the length of the local edge, I is the degree of concavity of the end wall when the edge length is l, that is, the difference between the actual position of the end wall and the average position at the same radius; I max is the maximum concavity of the end wall on the edge of the stream surface, positive for convex and negative for concave; l max is the total length of the edge; b and c are intermediate parameters, which jointly determine the position of the end wall shaping; b determines the degree of inclination at the main change of the end wall shaping.
进一步的,所述非轴对称端壁造型的非轴对称特性导致端壁沿不同流面边线的凹凸性不同或是凹凸程度不同。Furthermore, the non-axisymmetric characteristics of the non-axisymmetric end wall shape result in different concavities or different degrees of concavity of the end wall along different flow surface edges.
本发明提供了两种端壁凹凸程度随不同流面边线(通过流面边线起点的周向位置角θ来区分)而改变的关系方程。式(3)为一种三角函数方程;式(4)为基于压差的参数拟合方程:The present invention provides two relationship equations for the change of the degree of end wall concavity with different stream surface edges (distinguished by the circumferential position angle θ of the starting point of the stream surface edge). Formula (3) is a trigonometric function equation; Formula (4) is a parameter fitting equation based on pressure difference:
h(θ)=hmaxcos(nθ+β)                   式(3)
h(θ)=h max cos(nθ+β) Formula (3)
式中,θ为用来区分不同流面及其边线的起点的周向位置角,可定义任一流面起点的θ值为0,则其他流面起点的θ值为相对该流面起点的旋转角度;h为起点为周向位置角θ的流面边线上端壁的实际位置与相同半径处平均位置间的差值,正值为凸,负值为凹;hmax为同一圆周上端壁的最大凹凸程度,优选的,所述hmax与从进口到当地的流面边线长度有关,可通过式(1)和式(2)获得。Wherein, θ is the circumferential position angle used to distinguish the starting points of different flow surfaces and their edges. The θ value of the starting point of any flow surface can be defined as 0, and the θ values of the starting points of other flow surfaces are the rotation angles relative to the starting point of the flow surface; h is the difference between the actual position of the upper end wall on the flow surface edge with the starting point being the circumferential position angle θ and the average position at the same radius, with a positive value being convex and a negative value being concave; h max is the maximum degree of convexity of the upper end wall on the same circumference. Preferably, h max is related to the length of the flow surface edge from the inlet to the local area, which can be obtained by equations (1) and (2).
n为端壁造型特征在一个圆周内的重复周期,是叶片数的整数倍;β为相位角; n is the repetition period of the end wall modeling feature within a circle, which is an integer multiple of the number of blades; β is the phase angle;
ΔPθ为起点为周向位置角θ的流面边线上当地的压力与周向平均压力的差值;ΔPmax为同一圆周上流面边线压力与周向平均压力的最大差值;OSL为普通最小二乘法拟合操作,[]内为拟合后得到的多项式形式。ΔP θ is the difference between the local pressure on the stream surface edge with the starting point at the circumferential position angle θ and the circumferential average pressure; ΔP max is the maximum difference between the stream surface edge pressure and the circumferential average pressure on the same circumference; OSL is the ordinary least squares fitting operation, and the polynomial form obtained after fitting is in [].
如图5所示,为图4中的各理论流面的轴面投影。该投影可以清晰的看出各流面投影的宽度不同,这就说明端壁沿不同流面边线的凹凸性或凹凸程度不同。As shown in Figure 5, it is the axial projection of each theoretical flow surface in Figure 4. It can be clearly seen from the projection that the width of each flow surface projection is different, which means that the concavity or degree of concavity of the end wall along different flow surface edges is different.
本发明的非轴对称端壁造型,包括但不局限于实施例所例举的四种非轴对称端壁造型整体形式,两种同一端壁流面边线的变化规律公式,两种端壁边线间的关系公式,具体于疏浚泥泵叶轮中实际使用哪种端壁造型,完全根据叶轮内的流动特征而定。The non-axisymmetric end wall shape of the present invention includes but is not limited to the four overall forms of non-axisymmetric end wall shapes listed in the embodiments, the change law formula of the two same end wall flow surface edge lines, the relationship formula between the two end wall edge lines, and which end wall shape is actually used in the dredging mud pump impeller depends entirely on the flow characteristics in the impeller.
采用本发明所述非轴对称端壁造型的泥泵叶轮,相较未采用的原叶轮,具有明显改善叶轮内固液两相流动均匀性、减少叶轮流道中后部及其他部位磨损、并提升泵效能等有益效果。Compared with the original impeller without the axisymmetric end wall shape, the mud pump impeller adopting the non-axisymmetric end wall shape of the present invention has the beneficial effects of significantly improving the uniformity of solid-liquid two-phase flow in the impeller, reducing wear in the middle and rear parts of the impeller flow channel and other parts, and improving pump efficiency.
本申请做了详尽的描述,其目的在于让熟悉本领域的技术人员能够了解本申请的内容并加以实施,并不能以此限制本申请的保护范围,凡根据本申请的精神实质所做的等效变化或修饰,都应涵盖在本申请的保护范围内。 This application is described in detail for the purpose of enabling those skilled in the art to understand the contents of this application and implement them. This is not intended to limit the scope of protection of this application. Any equivalent changes or modifications made according to the spirit of this application should be included in the scope of protection of this application.

Claims (10)

  1. 一种疏浚泥泵叶轮的非轴对称端壁造型,其特征在于,所述叶轮的端壁在同一轴面半径上具有凹凸变化,所述非轴对称端壁造型的起点位于叶轮进口之后,终点位于叶轮出口处或叶轮出口之前,且所述非轴对称端壁造型在各个叶片流道之间具有周期重复性。A non-axisymmetric end wall shape of a dredging mud pump impeller, characterized in that the end wall of the impeller has concave-convex changes on the same axial radius, the starting point of the non-axisymmetric end wall shape is located after the impeller inlet, the end point is located at the impeller outlet or before the impeller outlet, and the non-axisymmetric end wall shape has periodic repeatability between each blade flow channel.
  2. 根据权利要求1所述的疏浚泥泵叶轮的非轴对称端壁造型,其特征在于,所述非轴对称端壁造型的端壁曲面在径向和周向上均是可导的,其凹凸的程度在所述起点处由零开始逐渐增强,在非出口的终点处逐渐减弱为零。The non-axisymmetric end wall shape of the dredging mud pump impeller according to claim 1 is characterized in that the end wall curved surface of the non-axisymmetric end wall shape is diffusible in both radial and circumferential directions, and its degree of concavity gradually increases from zero at the starting point and gradually decreases to zero at the non-outlet end point.
  3. 根据权利要求1所述的疏浚泥泵叶轮的非轴对称端壁造型,其特征在于,所述非轴对称端壁造型应用于闭式叶轮或半开式叶轮上。The non-axisymmetric end wall shape of the dredging mud pump impeller according to claim 1 is characterized in that the non-axisymmetric end wall shape is applied to a closed impeller or a semi-open impeller.
  4. 根据权利要求1所述的疏浚泥泵叶轮的非轴对称端壁造型,其特征在于,所述非轴对称端壁造型的最大起伏比例,即在整个非轴对称端壁造型中,同一轴面半径上最凸点与最凹点之差与相同半径处平均流道高度之比的最大值不小于5%,不超过20%。The non-axisymmetric end wall shape of the dredging mud pump impeller according to claim 1 is characterized in that the maximum fluctuation ratio of the non-axisymmetric end wall shape, that is, in the entire non-axisymmetric end wall shape, the maximum value of the ratio of the difference between the most convex point and the most concave point on the same axial radius to the average flow channel height at the same radius is not less than 5% and not more than 20%.
  5. 根据权利要求1所述的疏浚泥泵叶轮的非轴对称端壁造型,其特征在于,所述非轴对称端壁造型在单个叶片流道内为下列设置中的一种:The non-axisymmetric end wall shape of the dredging mud pump impeller according to claim 1 is characterized in that the non-axisymmetric end wall shape is one of the following settings in a single blade flow channel:
    所述端壁在叶片流道的压力面侧凸起,在吸力面侧凹陷,用于改善大通道涡所导致的吸力面磨损;The end wall is convex on the pressure surface side of the blade flow channel and concave on the suction surface side, so as to improve the wear of the suction surface caused by the large channel vortex;
    所述端壁在叶片流道的压力面侧凹陷,在吸力面侧凸起,用于改善压力面磨损;The end wall is concave on the pressure surface side of the blade flow channel and convex on the suction surface side, so as to improve the wear of the pressure surface;
    所述端壁在叶片流道的中部凸起,用于改善两侧压力面和吸力面的磨损集中并提升效能;The end wall is raised in the middle of the blade flow channel to improve the wear concentration of the pressure surface and the suction surface on both sides and improve the efficiency;
    所述端壁在叶片流道的中部凹陷,用于增强流道的通过性能。The end wall is recessed in the middle of the blade flow channel to enhance the flow channel's passing performance.
  6. 根据权利要求1所述的疏浚泥泵叶轮的非轴对称端壁造型,其特征在于,所述非轴对称端壁造型与相交的叶轮叶片顶部、根部表面之间具有光滑衔接的弧形倒角。The non-axisymmetric end wall shape of the dredging mud pump impeller according to claim 1 is characterized in that there is a smoothly connected arc chamfer between the non-axisymmetric end wall shape and the intersecting impeller blade top and root surfaces.
  7. 根据权利要求1所述的疏浚泥泵叶轮的非轴对称端壁造型,其特征在于,所述非轴对称端壁造型由多条理论流面边线为骨线蒙皮生成,所述非轴对称端壁造型的相对凹凸性沿着无穷叶片假设下的流面边线是一致的。The non-axisymmetric end wall shape of the dredging mud pump impeller according to claim 1 is characterized in that the non-axisymmetric end wall shape is generated by a plurality of theoretical flow surface edges as a skeleton skin, and the relative concavity and convexity of the non-axisymmetric end wall shape is consistent along the flow surface edges under the infinite blade assumption.
  8. 根据权利要求7所述的疏浚泥泵叶轮的非轴对称端壁造型,其特征在于,所 述非轴对称端壁造型在同一流面边线上,随着边线长度的变化,其凹凸程度相同或者不同;同一流面边线上凹凸程度不同时,满足两种端壁凹凸程度随边线长度变化的公式中的一种,式(1)为一种线性变化方程,式(2)为一种双曲正切函数方程:

    The non-axisymmetric end wall shape of the dredging mud pump impeller according to claim 7 is characterized in that The non-axisymmetric end wall shape has the same or different concavity and convexity degrees on the same stream surface edge line as the edge line length changes; when the concavity and convexity degrees on the same stream surface edge line are different, one of the two formulas for the concavity and convexity degree of the end wall to change with the edge line length is satisfied. Formula (1) is a linear change equation, and formula (2) is a hyperbolic tangent function equation:

    式中,l为当地边线长度,I为边线长度为l时的端壁凹凸程度,即端壁实际位置与相同半径处平均位置间的差值;Imax为端壁在该流面边线上的最大凹凸值,取正为凸,取负为凹;lmax为边线总长度;b、c为中间参数,共同决定了端壁造型处的位置;b决定了端壁造型主要变化处的倾斜程度。Where l is the length of the local edge, I is the degree of concavity of the end wall when the edge length is l, that is, the difference between the actual position of the end wall and the average position at the same radius; I max is the maximum concavity of the end wall on the edge of the stream surface, positive for convex and negative for concave; l max is the total length of the edge; b and c are intermediate parameters, which jointly determine the position of the end wall shaping; b determines the degree of inclination at the main change of the end wall shaping.
  9. 根据权利要求1所述的疏浚泥泵叶轮的非轴对称端壁造型,其特征在于,所述非轴对称端壁造型的非轴对称特性导致端壁沿不同流面边线的凹凸性不同或是凹凸程度不同。The non-axisymmetric end wall shape of the dredging mud pump impeller according to claim 1 is characterized in that the non-axisymmetric characteristics of the non-axisymmetric end wall shape result in different concavities or different degrees of concavity of the end wall along different flow surface edges.
  10. 根据权利要求9所述的疏浚泥泵叶轮的非轴对称端壁造型,其特征在于,所述非轴对称端壁造型满足两种端壁凹凸程度随不同流面边线而改变的关系方程中的一种,式(3)为一种三角函数方程;式(4)为基于压差的参数拟合方程:
    h(θ)=hmaxcos(nθ+β)   式(3)
    The non-axisymmetric end wall shape of the dredging mud pump impeller according to claim 9 is characterized in that the non-axisymmetric end wall shape satisfies one of two relationship equations in which the degree of end wall concavity changes with different flow surface edges, formula (3) is a trigonometric function equation; formula (4) is a parameter fitting equation based on pressure difference:
    h(θ)=h max cos(nθ+β) Formula (3)
    式中,θ为用来区分不同流面及其边线的起点的周向位置角,定义任一流面起点的θ值为0,则其他流面起点的θ值为相对该流面起点的旋转角度;h为起点为周向位置角θ的流面边线上端壁的实际位置与相同半径处平均位置间的差值,正值为凸,负值为凹;hmax为同一圆周上端壁的最大凹凸程度;Wherein, θ is the circumferential position angle used to distinguish the starting points of different flow surfaces and their edges. The θ value of the starting point of any flow surface is defined as 0, and the θ values of the starting points of other flow surfaces are the rotation angles relative to the starting point of the flow surface; h is the difference between the actual position of the end wall on the edge of the flow surface with the starting point at the circumferential position angle θ and the average position at the same radius, with positive values being convex and negative values being concave; h max is the maximum degree of concavity of the end wall on the same circumference;
    n为端壁造型特征在一个圆周内的重复周期,是叶片数的整数倍;β为相位角;n is the repetition period of the end wall modeling feature within a circle, which is an integer multiple of the number of blades; β is the phase angle;
    ΔPθ为起点为周向位置角θ的流面边线上当地的压力与周向平均压力的差值;ΔPmax为同一圆周上流面边线压力与周向平均压力的最大差值;OSL为普通最小二乘法拟合操作,[]内为拟合后得到的多项式形式。 ΔP θ is the difference between the local pressure on the stream surface edge with the starting point at the circumferential position angle θ and the circumferential average pressure; ΔP max is the maximum difference between the stream surface edge pressure and the circumferential average pressure on the same circumference; OSL is the ordinary least squares fitting operation, and the polynomial form obtained after fitting is in [].
PCT/CN2023/141837 2023-03-17 2023-12-26 Non-axisymmetric endwall profile of dredging mud pump impeller WO2024193161A1 (en)

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