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WO2024169084A1 - Solid inverse catalyst, and preparation method therefor and use thereof in catalysis of low-temperature carbon dioxide methanation - Google Patents

Solid inverse catalyst, and preparation method therefor and use thereof in catalysis of low-temperature carbon dioxide methanation Download PDF

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WO2024169084A1
WO2024169084A1 PCT/CN2023/098201 CN2023098201W WO2024169084A1 WO 2024169084 A1 WO2024169084 A1 WO 2024169084A1 CN 2023098201 W CN2023098201 W CN 2023098201W WO 2024169084 A1 WO2024169084 A1 WO 2024169084A1
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oxide
catalyst
solid
nano
reverse phase
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PCT/CN2023/098201
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French (fr)
Chinese (zh)
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林丽利
卢晗锋
唐鑫
宋楚乔
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浙江工业大学
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8892Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/8933Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/8986Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/12Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon dioxide with hydrogen
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
    • C07C2523/74Iron group metals
    • C07C2523/755Nickel
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
    • C07C2523/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper combined with noble metals

Definitions

  • the invention relates to a solid reverse phase catalyst and a preparation method thereof, as well as application of the solid reverse phase catalyst in a multiphase catalytic carbon dioxide hydrogenation and methanation reaction.
  • thermodynamic enthalpy change of CO 2 methanation reaction (Equation 1) is -165.1 kJ mol -1 , which is a highly exothermic reaction. Therefore, the reaction process is thermodynamically favorable at low temperature.
  • the reduction of CO 2 to CH 4 involves the transfer of eight electrons.
  • a higher working temperature >300°C
  • too high a reaction temperature will not only inhibit CO 2 methanation, but also facilitate the occurrence of the side reaction reverse water vapor change reaction (Equation 2).
  • the generated byproduct CO will require additional separation and purification steps for CH 4 in subsequent energy utilization, increasing the utilization cost of CH 4 as a fuel and weakening the application advantage of CO 2 methanation. Therefore, the design and development of inexpensive, low-temperature and efficient CO 2 methanation catalysts can effectively promote the practical application of CO 2 methanation and improve competitiveness.
  • the design of traditional low-temperature CO2 hydrogenation to methane catalysts mainly revolves around metal/oxide supported catalysts formed by metal nanoparticles and oxide substrates. On the interface of traditional metal/oxide catalysts, some oxygen-containing intermediates adsorbed on oxide sites usually have extremely high thermodynamic stability, high hydrogenation conversion energy barriers, and are easy to occupy active centers, which greatly reduces the low-temperature activity of the catalyst.
  • the reverse oxide/metal catalyst formed by metal carrier-supported oxide clusters has an interfacial spatial structure different from that of traditional metal/oxides, and has the potential to increase the conversion rate of oxygen-containing intermediates, and even change the reaction path and improve catalyst performance.
  • the cost of some metals is basically the same as or even lower than that of oxides. Therefore, the design of reverse oxide/metal structures can provide new opportunities for the creation of efficient CO2 hydrogenation catalysts.
  • the present invention provides a solid reverse catalyst in which oxide nanoparticles are loaded on a metal carrier and a preparation method thereof.
  • the reverse catalyst has CO2 methanation activity exceeding that of most reported catalysts under low temperature conditions of 200°C or below and high reaction space velocity (127,000h -1 ), methane selectivity > 99%, and a methane generation rate of up to 50g CH4 /g cat /h.
  • the reverse catalyst has been confirmed to have excellent stability during long-term operation of 1500h.
  • the purpose of the present invention is to provide a solid reverse phase catalyst and a preparation method thereof.
  • the catalyst of the present invention can realize a CO2 methanation process with high conversion rate, high selectivity and high stability under low temperature conditions.
  • a solid reverse phase catalyst using a metal that dissociates hydrogen as a carrier, and a nano-oxide that generates oxygen vacancies to adsorb and activate carbon dioxide as a support phase, wherein the nano-oxide is uniformly dispersed on the surface of the metal carrier, and has a nano-oxide/metal reverse phase interface structure;
  • the carrier metal is selected from one or more of cobalt, nickel, aluminum, copper and ruthenium;
  • the supported phase nano-oxide is selected from one or more of titanium oxide, aluminum oxide, manganese oxide, cerium oxide, zirconium oxide, silicon oxide, and tungsten oxide;
  • the molar fraction of the metal in the supported phase is 0.01 to 30%.
  • the preparation method of the solid reverse catalyst described in the present invention comprises: preparing a carrier precursor by a hydrothermal method or a coprecipitation method under the conditions of a suitable precipitant and a solvent; preparing a nano-oxide dispersion by a sol method under the conditions of a suitable precipitant, a solvent and a protective agent; in-situ depositing or impregnating the nano-oxide on the carrier precursor by in-situ precipitation, excess volume impregnation and the like, and the obtained powdered solid is then subjected to the steps of roasting and reduction, and the nano-oxide with a relatively small proportion is uniformly dispersed on the surface of the metal carrier, thereby obtaining a solid reverse catalyst.
  • the method for preparing the solid reverse phase catalyst of the present invention comprises the following steps:
  • the precursor salt of the load phase is dissolved in a solvent, and the obtained solution (concentration 0.01-5 mol/L) is added to a precipitant solution (concentration 0.01-5 mol/L) to obtain a hydroxide sol; the obtained hydroxide sol is added to ethanol to obtain a hydroxide-ethanol sol; the hydroxide-ethanol sol is then dispersed in a mixed solution of oleic acid/oleylamine/ethanol, stirred evenly, transferred to an autoclave, sealed, and subjected to solvent thermal treatment at 80-220° C.
  • the precursor salt of the supported phase is selected from one or more of titanium tetrachloride, tetrabutyl titanate; aluminum nitrate, hydrated aluminum nitrate, aluminum chloride; manganese nitrate, hydrated manganese nitrate, manganese chloride; cerium nitrate, hydrated cerium nitrate, cerium chloride; zirconium nitrate, hydrated zirconium nitrate, zirconium chloride; tetraethyl orthosilicate; ammonium metatungstate, sodium tungstate, tungsten chloride;
  • the solvent is selected from one or more of water, methanol, ethanol, butanol, tetrahydrofuran, and methyl tert-butyl ether;
  • the precipitant is selected from one or more of ammonium carbonate, ammonia water, urea, sodium hydroxide, sodium bicarbonate, ammonium oxalate and oxalic acid;
  • the precursor salt of the carrier is dissolved in a solvent, and the nano-oxide dispersion prepared in step (1) is added dropwise to the obtained solution (concentration 0.01-5 mol/L), and then a precipitant solution (concentration 0.01-5 mol/L) is added dropwise under stirring, and the pH is controlled to be 9, followed by aging at room temperature, filtering, washing, drying, calcining in static air, and reducing in a hydrogen atmosphere after calcination to obtain a solid reverse phase catalyst;
  • the precursor salt of the carrier is selected from one or more of cobalt nitrate, hydrated cobalt nitrate, cobalt chloride, nickel nitrate, hydrated nickel nitrate, nickel chloride, copper nitrate, hydrated copper nitrate, copper chloride, and ruthenium chloride;
  • the solvent is selected from one or more of water, methanol, ethanol, butanol, tetrahydrofuran, and methyl tert-butyl ether;
  • the precipitant is selected from one or more of ammonium carbonate, ammonia water, urea, sodium hydroxide, sodium bicarbonate, ammonium oxalate and oxalic acid;
  • the preferred aging time is 1 to 24 hours
  • the preferred drying temperature is 40 to 200°C and the drying time is 1 to 24 hours;
  • the preferred calcination temperature is 200-600°C and the time is 1-12h;
  • the preferred reduction temperature is 200-700°C, and the time is 1-6 hours;
  • the preferred hydrogen concentration in the reducing atmosphere is in the range of 5-100%, and the total flow rate is in the range of 5-100 ml/min;
  • the particle size of the prepared solid reverse phase catalyst is 10 to 200 meshes.
  • the solid reverse phase catalyst of the present invention can be applied to carbon dioxide methanation reaction.
  • the specific application method is:
  • the solid reverse phase catalyst is placed in a fixed bed reactor, and a reaction gas with a molar ratio of carbon dioxide to hydrogen of 1:4 is introduced, the volume space velocity is 9000-127000h -1 , the reaction pressure range is normal pressure to 6Mpa, and the reaction temperature range is 25-450°C;
  • the catalyst stability test results show that the operation is stable for 1500h, the carbon dioxide conversion rate is maintained at about 90%, the methane selectivity is >99%, the preferred reaction temperature is 200°C, and the pressure is normal pressure.
  • the prepared oxide/metal reverse phase catalyst can catalyze the methanation reaction of carbon dioxide with high conversion rate, high selectivity and high stability at low temperature not exceeding 200°C and normal pressure conditions, and the conversion rate of carbon dioxide is greater than 80% and the methane selectivity is greater than 99% under high space velocity conditions.
  • Conventional metal/oxide catalysts of the same period need to reach the activity of the present invention at 250°C or higher temperature and pressure conditions to complete.
  • the solid reverse phase catalyst prepared by the present invention has good stability in the reaction system of carbon dioxide hydrogenation and can be used for a long time or recycled for multiple times.
  • Figure 1 shows the thermodynamic diagram of the CO 2 methanation reaction and the side reaction reverse water vapor change reaction as a function of temperature.
  • FIG. 2 shows the reaction results of the catalyst at different temperatures in one embodiment.
  • FIG. 3 shows the reaction results of the catalyst at different volume space velocities in one embodiment.
  • FIG. 4 is a test result of CO 2 conversion and CH 4 selectivity over a catalyst within 1500 hours in one embodiment.
  • FIG. 5 is a study result showing the effect of different precipitants on the methanogenic activity of a reverse phase catalyst in one embodiment.
  • FIG. 6 is a comparison of the methanogenic activities of metal oxide cluster catalysts supported on different metal supports in one embodiment.
  • FIG. 7 is a comparison of the methanation activities of a binary reverse catalyst and a conventional forward catalyst in one embodiment.
  • FIG8 is a HAADF-STEM image of the catalyst prepared in Example 1.
  • Traditional methanation catalysts are usually prepared by impregnation method, liquid phase reduction method and other methods. After the catalysts prepared by this method are calcined and reduced, the metal components with a small proportion are dispersed on the oxide carrier in the form of nanoparticles to form a metal/oxide interface structure.
  • Traditional carbon dioxide methanation catalysts usually use oxides such as cerium oxide, zirconium oxide, aluminum oxide, silicon oxide, and titanium oxide as the bulk phase to provide oxygen vacancies to dissociate carbon dioxide, accounting for about 50% to 99.9% of the catalyst molar fraction.
  • the present invention uses one or more metals that dissociate hydrogen as the bulk phase, and an oxide that generates oxygen vacancies to adsorb and activate carbon dioxide as the supporting phase.
  • the obtained reverse phase catalyst can achieve the carbon dioxide methanation process with high activity and high selectivity at a high space velocity below 200°C, and has high temperature cycle stability of 450 degrees.
  • the metal center exists in the form of a bulk phase, and the surface coordination unsaturation is reduced, which inhibits the formation of carbon deposits.
  • the volume space velocity is 9000 to 127000h -1
  • the conversion rate of carbon dioxide is greater than 80%
  • the methane selectivity is greater than 99%
  • the stability exceeds 1500h.
  • One or more corresponding precursor salts or hydrates of metals that generate oxygen vacancies to adsorb activated carbon dioxide are dissolved in a solvent at a certain concentration (between 0.01 mol/L and 5 mol/L), stirred until completely dissolved, and then added to a precipitant solution to obtain a hydroxide sol, and the obtained sol is added to ethanol to obtain a hydroxide-ethanol sol.
  • a certain amount of hydroxide sol is dispersed in a mixed solution of oleic acid: oleylamine: ethanol and stirred evenly, and transferred to a 100 ml polytetrafluoroethylene-lined autoclave.
  • the autoclave is sealed and solvent-thermally treated at a certain temperature (80°C-220°C) for a period of time (1-24h), and the obtained precursor is washed with deionized water several times until the pH of the washing solution is neutral, freeze-dried overnight, and nano-oxides are obtained, which are then dissolved in ethanol to obtain a transparent dispersion of nano-oxides.
  • a certain temperature 80°C-220°C
  • the above method is suitable for the synthesis of the following nano oxides or mixed oxides (titanium oxide, aluminum oxide, manganese oxide, cerium oxide, zirconium oxide, silicon oxide, tungsten oxide, etc.).
  • the precursor is hydrothermally treated at (80°C-220°C) for a period of time (1-24h), and the obtained precursor is washed with deionized water several times until the pH of the washing solution is neutral, and freeze-dried overnight to obtain a metal support oxide.
  • One or more corresponding precursor salts or hydrates of metals that dissociate hydrogen are dissolved in a solvent at a certain concentration (between 0.01 mol/L and 5 mol/L), and ultrasonically stirred until completely dissolved. Under vigorous stirring, an appropriate amount of precipitant solution is added dropwise to the precursor salt solution. After the addition is completed, stirring is continued for 4 hours, and then centrifugally washed three times with anhydrous ethanol, dried in an oven, ground, and calcined in a muffle furnace to obtain a metal carrier oxide.
  • One or more corresponding precursor salts or hydrates of metals (cobalt, nickel, aluminum, copper, ruthenium) that dissociate hydrogen are dissolved in a solvent at a certain concentration (between 0.01mol/L and 5mol/L), and ultrasonic stirring is performed until completely dissolved. Then a certain amount of the nano oxide suspension prepared in step 1 is added dropwise to the above solution at a certain molar ratio. Under vigorous stirring, a precipitant solution of a certain concentration is added dropwise to the suspension, and the pH value is controlled to be about 9. The obtained precipitate is further aged for 1 hour at room temperature and then filtered, and then washed with deionized water at room temperature. The obtained material is dried in air overnight and then calcined in static air. After the calcination is completed, it is reduced in a hydrogen atmosphere, and the reduced nano oxide is loaded on a metal solid to obtain the prepared reverse phase catalyst.
  • metals cobalt, nickel, aluminum, copper, ruthenium
  • the metal support oxide powder prepared in step 2 (or the metal support after reduction passivation in step 2) is dispersed in 100 mL of anhydrous ethanol. Then a certain amount of the nano oxide suspension prepared in step 1 is added dropwise to the above solution in a certain molar ratio. Then stir for 0.5 h, and then ultrasonically treat for 1 h to achieve good dispersion of the slurry. Then, the slurry is condensed and refluxed at 70 ° C for 2 h. After that, the solution is spin-dried, and the obtained precipitate is freeze-dried overnight. After freeze-drying, it is reduced in a hydrogen (residual nitrogen) atmosphere, and the reduced nano oxide is loaded on a metal solid to be the prepared catalyst.
  • a hydrogen residual nitrogen
  • a sheet of nickel foam, copper foam or cobalt foam with a length of 3 cm, a width of 2 cm and a thickness of 2 mm was ultrasonically treated with diluted hydrochloric acid (2 mol/L), ethanol and deionized water for 30 min.
  • the treated sheet carrier was immersed in the hydroxide ethanol sol in step 1, and after stirring, it was transferred to a 100 mL polytetrafluoroethylene lined autoclave. Subsequently, the autoclave was sealed and heat-treated for a period of time (1-12 hours) at a certain temperature (80-200° C.), and the obtained sheet metal foam was washed several times with deionized water, and the obtained material was dried overnight in air and then calcined in static air. After the calcination was completed, it was reduced in a hydrogen atmosphere, and the sheet material of the reduced nano oxide supported on the metal foam carrier was the prepared reverse catalyst.
  • the loading amount refers to the percentage of the amount of the loaded phase metal on the carrier to the total amount of the catalyst.
  • the particle size of the solid catalytic carrier is 10-200 mesh (20 mesh, 30 mesh, 60 mesh, 80 mesh, 100 mesh, 150 mesh); it is placed in the gas-solid phase to carry out the carbon dioxide methanation reaction.
  • reaction gas with a molar ratio of carbon dioxide to hydrogen of 1:4 is introduced, the volume space velocity is 9000 to 127000 h -1 , the reaction pressure ranges from normal pressure to 6 MPa, and the reaction temperature ranges from 25°C to 450°C.
  • the catalyst stability test results show that the operation is stable for 1500 hours, the carbon dioxide conversion rate is maintained at about 90%, the methane selectivity is>99%, the reaction temperature is 200°C, and the pressure is normal pressure.
  • the obtained precipitate was washed several times with deionized water until the pH of the washing solution was neutral, and freeze-dried overnight to obtain nano-zirconium manganese oxide, which was then dispersed in ethanol to obtain a nano-zirconium manganese oxide transparent dispersion.
  • the obtained material was dried in air at 75°C overnight and then calcined in static air at 400°C for 3 hours. After the calcination, it was reduced at 450°C in a hydrogen atmosphere for 3 hours.
  • the solid powder obtained by reduction was the prepared reverse phase catalyst, recorded as ZrMnO 4 /Ni.
  • the solid catalyst is granulated into 60-80 meshes and placed in a gas-solid phase reactor for carbon dioxide methanation reaction.
  • a reaction gas with a molar ratio of carbon dioxide to hydrogen of 1:4 is introduced, the space velocity is 21000 to 127000 h -1 , the reaction pressure is normal pressure, and the reaction temperature is 130-320°C.
  • the obtained material was dried in air at 75°C overnight and then calcined in static air at 400°C for 3 hours. After the calcination, it was reduced at 450°C in a hydrogen atmosphere for 3 hours.
  • the solid powder obtained by reduction was the prepared reverse phase catalyst, recorded as ZrTiO 4 /Ni.
  • the solid catalyst is granulated into 60-80 meshes and placed in the gas-solid phase for carbon dioxide methanation reaction.
  • a reaction gas with a molar ratio of carbon dioxide to hydrogen of 1:4 is introduced, the space velocity is 21000h -1 , the reaction pressure is normal pressure, and the reaction temperature is 130-320°C.
  • Example 2 Except that the precursor salts are nickel nitrate hexahydrate, titanium tetrachloride and cerium chloride, the rest are the same as in Example 2.
  • Example 1 Except that the precursor salts are nickel nitrate hexahydrate, aluminum chloride and zirconium chloride, the rest are the same as in Example 1.
  • Example 2 The above method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate and aluminum nitrate nonahydrate, and the supported oxide precursor salt is zirconium chloride and manganese chloride, wherein the molar ratio of Ni/Al/Zr/Mn is 30/10/3/3.
  • the carrier precursor salt is nickel nitrate hexahydrate and aluminum nitrate nonahydrate
  • the supported oxide precursor salt is zirconium chloride and manganese chloride, wherein the molar ratio of Ni/Al/Zr/Mn is 30/10/3/3.
  • Example 1 Except that the carrier precursor salt is cobalt nitrate hexahydrate, the rest is the same as Example 1.
  • Example 2 The above method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate and cobalt nitrate hexahydrate, and the supported oxide precursor salt is zirconium chloride and manganese chloride, wherein the molar ratio of Ni/Co/Zr/Mn is 30/10/3/3.
  • the carrier precursor salt is nickel nitrate hexahydrate and cobalt nitrate hexahydrate
  • the supported oxide precursor salt is zirconium chloride and manganese chloride, wherein the molar ratio of Ni/Co/Zr/Mn is 30/10/3/3.
  • the method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate, the supported metal oxide precursor salt is zirconium chloride, and the Ni/Zr molar ratio is 40/6.
  • the method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate, the loaded metal oxide precursor salt is manganese nitrate hexahydrate, and the Ni/Mn molar ratio is 40/6.
  • the process is the same as Example 2 except that the carrier precursor salt is nickel nitrate hexahydrate, the supported oxide precursor salt is titanium tetrachloride, and the Ni/Ti molar ratio is 40/6.
  • the method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate, the loaded metal oxide precursor salt is aluminum chloride, and the Ni/Al molar ratio is 40/6.
  • a sheet of nickel foam (0.47 g) with a length of 3 cm, a width of 2 cm, and a thickness of 2 mm was ultrasonically treated with diluted hydrochloric acid (2 mol/L), ethanol, and deionized water for 30 min, respectively.
  • the obtained nickel foam was washed with deionized water several times, and the obtained material was dried in air at 75°C overnight, and then calcined in static air at 400°C for 3 hours. After the calcination, it was reduced at 450°C in a hydrogen atmosphere for 3 hours.
  • the reduced sheet material was the prepared reverse phase catalyst, recorded as ZrMnO 4 /NF.
  • the solid catalyst has a particle size of 60-80 mesh and is placed in a gas-solid phase reactor for carbon dioxide methanation reaction.
  • a reaction gas with a molar ratio of carbon dioxide to hydrogen of 1:4 is introduced, the space velocity is 21000 to 127000h -1 , the reaction pressure is normal pressure, and the reaction temperature is 180-320°C.
  • Example 1 Except that the Ni/Zr molar ratio is 6/40, the rest is the same as Example 1.
  • Example 1 Except that the precipitant is ammonium oxalate, the rest is the same as Example 1.
  • the catalyst was reduced at 400°C for 2h in a hydrogen atmosphere.
  • the solid powder (ZrMnO 4 /Ni) obtained by reduction was the prepared catalyst.
  • the particle size of the solid catalyst was 60-80 meshes and placed in the gas-solid phase for carbon dioxide methanation reaction.
  • the reaction gas was introduced with a molar ratio of carbon dioxide to hydrogen of 1:4, the space velocity was 21000h -1 , the reaction pressure was normal pressure, and the reaction temperature was 150-300°C.
  • the above method is the same as Comparative Example 10 except that the carrier precursor salt is nickel nitrate hexahydrate, the precursor salt of the supported metal oxide is manganese chloride, and the Ni/Mn molar ratio is 40/6.
  • the above method is the same as Comparative Example 10 except that the carrier precursor salt is nickel nitrate hexahydrate, the precursor salt of the supported metal oxide is zirconium chloride, and the Ni/Zr molar ratio is 40/6.
  • the preparation method is the same as that of Example 1 except that the carrier precursor salt is cobalt nitrate hexahydrate, the precursor salts of the supported metal oxide are zirconium chloride and manganese chloride, and the molar ratio of Co/Zr/Mn is 6/20/20.
  • Example 2 The above method is the same as Example 2 except that the carrier precursor salt is nickel nitrate hexahydrate, the precursor salt of the supported metal oxide is tetrabutyl titanate, and the Ni/Ti molar ratio is 6/40.
  • the carrier precursor salt is nickel nitrate hexahydrate
  • the precursor salt of the supported metal oxide is tetrabutyl titanate
  • the Ni/Ti molar ratio is 6/40.
  • the method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate, the precursor salt of the supported metal oxide is aluminum chloride, and the Ni/Al molar ratio is 6/40.
  • the method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate, the precursor salt of the supported metal oxide is magnesium chloride, and the Ni/Mg molar ratio is 6/40.
  • Glucose (0.01 mol) and acrylamide (0.015 mol) were stirred and dissolved in deionized water (80 mL), and then cerium nitrate hexahydrate (0.0045 mol) and lanthanum nitrate hexahydrate (0.0005 mol) were added to form a transparent solution. Then 3.2 mL of 25 wt% ammonia solution was added dropwise with stirring, and the pH value was controlled to be maintained at about 10. After stirring for 5 hours, it was transferred to a 100 mL tetrafluoroethylene-lined autoclave.
  • the autoclave was hydroheated at 180°C for 72 hours, and after cooling to room temperature, the solid precipitate was collected by filtration and washed with deionized water and anhydrous ethanol for many times. It was dried at 100°C for 10 hours and calcined at 600°C for 2 hours with a heating rate of 5°C min -1 , which was recorded as La-CeO 2 -600.
  • Nickel nitrate hexahydrate (0.165 g) was dissolved in a certain amount of ethylene glycol (0.2 mL), and then the solution was added dropwise to the prepared carrier (0.3 g), sealed at 40 ° C for 24 h, dried at 100 ° C for 12 h, and then calcined at 400 ° C for 2 h in air at a heating rate of 5 ° C min -1 . After calcination, it was reduced at 400 ° C for 2 h in a hydrogen atmosphere, and the reduced Ni/La-CeO 2 was the prepared catalyst [1] .
  • Ni-Ru/CeZrO x calcined in air at 400°C for 3 h, and after the calcination, it was reduced at 400°C for 2 h in a hydrogen atmosphere.
  • the reduced Ni-Ru/Ce 0.5 Zr 0.5 O 2 was the prepared catalyst [2] .
  • Ni-Ru/Ce 0.5 Al 0.5 O 2 was the prepared catalyst [2] .
  • Nickel nitrate hexahydrate (0.297 g) and manganese acetate tetrahydrate (0.501 g) were dissolved in 6 mL of deionized water.
  • the obtained Ni-Mn/TiO 2 was the prepared catalyst [3] .
  • Nickel nitrate hexahydrate (0.44 g, 1.50 mmol), aluminum nitrate nonahydrate (0.19 g, 0.50 mmoL), zirconium nitrate pentahydrate (0.02 g, 0.005 mmoL) and urea (0.60 g, 10.00 mmoL) were dissolved in deionized water (70 mL). Subsequently, the mixed solution was placed in a Teflon-lined autoclave and subjected to a hydrothermal reaction at 120 °C for 12 h.
  • Ni 0.73 Zr 0.03 Al 0.24 -LDH The solid product was obtained by centrifugation, washed with deionized water and ethanol until the solution pH was close to 7, and dried at 80 °C for 15 h, named Ni 0.73 Zr 0.03 Al 0.24 -LDH.
  • the obtained Ni 0.73 Zr 0.03 Al 0.24 -LDH was reduced in H 2 gas at 600°C for 2 h (heating rate of 5°C/min -1 , H 2 flow rate of 50 mL min -1 ) to obtain the prepared catalyst [4] .
  • the treated cylindrical nickel foam with a length of 5 cm and a diameter of 2 cm was immersed in a solution containing nickel nitrate hexahydrate (0.009 mol), aluminum nitrate nonahydrate (0.0015 mol), iron nitrate (0.0015 mol) and urea (0.04 mol) and stirred for 30 min before being transferred to a 100 mL polytetrafluoroethylene-lined autoclave. Subsequently, the autoclave was sealed and heated at 110 °C for 8 h. The obtained precursor was washed several times with deionized water and dried in air at 65 °C for 12 h.
  • Ni-Fe-Al/NF catalyst was obtained by in-situ reduction of the precursor in a tube furnace at 500 °C at a heating rate of 2 °C/min in a flowing H 2 /N 2 atmosphere (1/10, V/V) [5] .
  • Ru-TiO 2 Dilute 0.6 g of ruthenium trichloride hydrate to 50 mL with deionized water, then stir vigorously and add 2.0 g of anatase titanium dioxide. Then, evaporate the suspension to dryness in a 50°C water bath and then dry at 110°C. The obtained solid is denoted as Ru/TiO 2 and calcined in air at 400°C for 3 h. Then, wash the sample repeatedly with dilute ammonia solution to remove residual chloride, dry the sample at 60°C overnight, and the obtained Ru/TiO 2 is the prepared catalyst. The loading of Ru in the Ru/TiO 2 catalyst is 10 wt%.
  • the process is the same as that of Example 1 except that Ru-TiO 2 and commercial Ru-Al 2 O 3 are used and the reduction temperature is 200°C.
  • Table 1 shows the CO 2 conversion rate of each catalyst in the CO 2 methanation reaction.
  • Examples 1 to 13 in Table 1 showed higher low-temperature CO 2 methanation activity, reflecting the superiority of the reverse oxide/metal catalyst over the traditional forward metal/oxide low-temperature catalytic CO 2 methanation.
  • Figure 1 shows the thermodynamic diagram of CO2 methanation reaction and the side reaction reverse water gas shift reaction with temperature.
  • Methanation reaction is a strong exothermic reaction, and low temperature is conducive to the reaction.
  • Reverse water gas shift reaction is an endothermic reaction, and high temperature is conducive to the formation of CO.
  • Figure 2 shows the comparison of the reaction results in the range of 130-320°C between Examples 1, 9, 10 and Comparative Examples 1, 2, 3, 24, 25. It can be seen that the reverse ZrMnO x /Ni catalyst exhibits excellent performance at 170-180°C, and can achieve a CO 2 conversion performance close to the equilibrium conversion rate at a space velocity of 21000h -1 , and the target product methane selectivity is >99.9%, far exceeding the performance of commercial Ru/Al 2 O 3 catalysts and Ru/TiO 2 catalysts.
  • the forward catalyst with Ni supported on ZrMnO x oxide solid solution can only achieve a CO 2 conversion rate of more than 50% at a temperature above 260°C.
  • FIG3 shows the methanogenic activity results of Example 1 at 190° C. and a space velocity range of 21000-127000 h -1 . It can be seen that the inverse ZrMnO x /Ni catalyst still maintains a high CO 2 conversion rate and a methane selectivity close to 100% at high space velocity.
  • FIG4 shows the stability test results of Example 1 at 180° C. for 1500 h. After running for 1500 h, there is no significant change in the catalyst activity.
  • FIG5 shows the reaction results of Example 1 and Comparative Examples 6, 7, 8, and 9.
  • FIG6 shows the reaction results in the range of 130-220° C. for Examples 1, 6, 7 and Comparative Example 13.
  • cobalt doping leads to a certain degree of reduction in activity.
  • the forward catalyst activity of Co loaded on ZrMnO x oxide solid solution is significantly reduced compared with the reverse phase.
  • Table 1 compares the results of Examples 1, 9, 10, 13 with Comparative Examples 10, 11, 12.
  • Excellent reverse methanation catalysts can be synthesized by volume impregnation method, deposition precipitation method and porous monolithic catalyst impregnation oxide nanoparticle precursor salt preparation method.
  • FIG7 shows the reaction results of Examples 9-10 and Comparative Examples 4-5. It can be seen that the trend is consistent with that of the ternary reverse catalyst, and the binary reverse catalyst also has a reaction performance that is superior to that of the traditional forward catalysis.
  • FIG8 is a HAADF-STEM photograph of the catalyst prepared in Example 1. It can be seen that the particle size of the metal carrier of the catalyst prepared in the present invention is about 10 nm, and the oxide is evenly dispersed on the metal carrier.

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Abstract

Disclosed in the present invention are a solid inverse catalyst, and a preparation method therefor and the use thereof in the catalysis of low-temperature carbon dioxide methanation. In the present invention, a single metal or alloy component with hydrogen dissociation capacity is taken as a carrier phase, metal oxide nanoparticles capable of adsorbing and activating carbon dioxide are taken as a load phase, and the interface of the prepared catalyst is formed by loading the oxide nanoparticles onto the surface of the metal, which is different from the traditional way of loading a metal onto the surface of an oxide carrier, such that the prepared catalyst is a new-type solid inverse catalyst. Under certain reaction conditions, the prepared inverse catalyst of the present invention is applied to a carbon dioxide methanation reaction, and has good properties exceeding those of most reported catalysts under the conditions of a low temperature of 200ºC or less and a high reaction space velocity (127,000 h-1), wherein the methane selectivity thereof can reach 99% or higher, the methane generation rate thereof can reach 50 gCH4/gcat/h, and the catalyst shows good stability in 1500-hour long-time operation.

Description

固体反相催化剂及其制备方法与催化低温二氧化碳甲烷化的应用Solid reverse phase catalyst and its preparation method and application in catalyzing low-temperature carbon dioxide methanation 技术领域Technical Field
本发明涉及一种固体反相催化剂及其制备方法,以及在多相催化二氧化碳加氢甲烷化的反应中的应用。The invention relates to a solid reverse phase catalyst and a preparation method thereof, as well as application of the solid reverse phase catalyst in a multiphase catalytic carbon dioxide hydrogenation and methanation reaction.
背景技术Background Art
人类对化石能源的过度开采和使用造成大量CO2排放,其引发一系列例如气候异常、海平面升高、冰川退缩、冻土融化以及动植物多样性减少等的严重环境问题。将工厂废气中的CO2捕集并将其转化为甲烷、甲醇或其他高值化学品是解决环境污染和能源短缺的两全之策。其中CO2甲烷化在能源转换和H2能存储应用中的具有广阔的前景。

Human beings' excessive exploitation and use of fossil energy have caused a large amount of CO2 emissions, which has triggered a series of serious environmental problems such as abnormal climate, rising sea levels, glacier retreat, permafrost melting, and reduced plant and animal diversity. Capturing CO2 from factory exhaust and converting it into methane, methanol or other high-value chemicals is a win-win solution to environmental pollution and energy shortages. Among them, CO2 methanation has broad prospects in energy conversion and H2 energy storage applications.

CO2甲烷化反应(方程式1)热力学焓变为-165.1kJ mol-1,是强放热反应,因此该反应过程低温热力学有利。但是CO2还原为CH4涉及八个电子的转移,在加氢过程中存在很高的动力学屏障,通常需要在较高的工作温度下(>300℃)才能获得令人满意的CH4时空收率。但是过高的反应温度不仅会抑制CO2甲烷化,同时有利于副反应逆水汽变化反应(方程式2)发生,生成的副产物CO会使CH4在后续的能源利用中需要额外的分离纯化步骤,提高了CH4作为燃料的利用成本,削弱CO2甲烷化的应用优势。因此,价廉低温高效CO2甲烷化催化剂的设计开发能够有效推进CO2甲烷化的实际应用,提高竞争力。The thermodynamic enthalpy change of CO 2 methanation reaction (Equation 1) is -165.1 kJ mol -1 , which is a highly exothermic reaction. Therefore, the reaction process is thermodynamically favorable at low temperature. However, the reduction of CO 2 to CH 4 involves the transfer of eight electrons. There is a high kinetic barrier in the hydrogenation process, and a higher working temperature (>300°C) is usually required to obtain a satisfactory CH 4 space-time yield. However, too high a reaction temperature will not only inhibit CO 2 methanation, but also facilitate the occurrence of the side reaction reverse water vapor change reaction (Equation 2). The generated byproduct CO will require additional separation and purification steps for CH 4 in subsequent energy utilization, increasing the utilization cost of CH 4 as a fuel and weakening the application advantage of CO 2 methanation. Therefore, the design and development of inexpensive, low-temperature and efficient CO 2 methanation catalysts can effectively promote the practical application of CO 2 methanation and improve competitiveness.
传统低温CO2加氢制甲烷催化剂的设计主要围绕金属纳米颗粒与氧化物基底形成的金属/氧化物负载型催化剂展开。在传统金属/氧化物催化剂界面上,部分吸附于氧化物位点上的含氧中间体通常具有极高的热力学稳定性,加氢转化能垒高,易占据活性中心,使催化剂的低温活性大幅降低。金属载体负载氧化物团簇形成的反相氧化物/金属催化剂具有不同于传统金属/氧化物的界面空间结构,具有提高含氧中间体转化速率,甚至改变反应路径、提高催化剂性能的潜力。此外,在实际应用中,部分金属(例如铁,钴,镍,铜等)的成本相较氧化物基本持平甚至更低。因此反相氧化物/金属结构的设计可为高效CO2加氢催化剂的创制提供新的机遇。The design of traditional low-temperature CO2 hydrogenation to methane catalysts mainly revolves around metal/oxide supported catalysts formed by metal nanoparticles and oxide substrates. On the interface of traditional metal/oxide catalysts, some oxygen-containing intermediates adsorbed on oxide sites usually have extremely high thermodynamic stability, high hydrogenation conversion energy barriers, and are easy to occupy active centers, which greatly reduces the low-temperature activity of the catalyst. The reverse oxide/metal catalyst formed by metal carrier-supported oxide clusters has an interfacial spatial structure different from that of traditional metal/oxides, and has the potential to increase the conversion rate of oxygen-containing intermediates, and even change the reaction path and improve catalyst performance. In addition, in practical applications, the cost of some metals (such as iron, cobalt, nickel, copper, etc.) is basically the same as or even lower than that of oxides. Therefore, the design of reverse oxide/metal structures can provide new opportunities for the creation of efficient CO2 hydrogenation catalysts.
本发明提供了一种氧化物纳米粒子负载于金属载体上的固体反相催化剂及其制备方法,该反相催化剂在200℃及以下的低温条件和高反应空速(127,000h-1)中具备超过大多数已报催化剂的CO2甲烷化活性,甲烷选择性>99%,甲烷生成速率可达50gCH4/gcat/h,并在1500h的长时间运行中证实该反相催化剂具备优良稳定性。The present invention provides a solid reverse catalyst in which oxide nanoparticles are loaded on a metal carrier and a preparation method thereof. The reverse catalyst has CO2 methanation activity exceeding that of most reported catalysts under low temperature conditions of 200°C or below and high reaction space velocity (127,000h -1 ), methane selectivity > 99%, and a methane generation rate of up to 50g CH4 /g cat /h. The reverse catalyst has been confirmed to have excellent stability during long-term operation of 1500h.
发明内容Summary of the invention
本发明的目的是提供一种固体反相催化剂及其制备方法,本发明催化剂能够在低温条件下实现高转化率、高选择性、高稳定性的CO2甲烷化过程。The purpose of the present invention is to provide a solid reverse phase catalyst and a preparation method thereof. The catalyst of the present invention can realize a CO2 methanation process with high conversion rate, high selectivity and high stability under low temperature conditions.
本发明的技术方案如下:The technical solution of the present invention is as follows:
一种固体反相催化剂,以解离氢气的金属作为载体,以产生氧空位吸附活化二氧化碳的纳米氧化物作为负载相,纳米氧化物均匀分散于金属载体表面,具备纳米氧化物/金属反相界面结构;A solid reverse phase catalyst, using a metal that dissociates hydrogen as a carrier, and a nano-oxide that generates oxygen vacancies to adsorb and activate carbon dioxide as a support phase, wherein the nano-oxide is uniformly dispersed on the surface of the metal carrier, and has a nano-oxide/metal reverse phase interface structure;
其中,in,
载体金属选自钴、镍、铝、铜、钌中的一种或多种;The carrier metal is selected from one or more of cobalt, nickel, aluminum, copper and ruthenium;
负载相纳米氧化物选自氧化钛、氧化铝、氧化锰、氧化铈、氧化锆、氧化硅、氧化钨中的一种或多种;The supported phase nano-oxide is selected from one or more of titanium oxide, aluminum oxide, manganese oxide, cerium oxide, zirconium oxide, silicon oxide, and tungsten oxide;
基于载体和负载相中金属的总摩尔量,负载相金属的摩尔分数在0.01~30%。 Based on the total molar amount of the metal in the carrier and the supported phase, the molar fraction of the metal in the supported phase is 0.01 to 30%.
本发明所述的固体反相催化剂的制备方法,包括:通过水热法、共沉淀法在适当沉淀剂以及溶剂条件下制备载体前驱体;通过溶胶法在适当沉淀剂、溶剂和保护剂条件下制备纳米氧化物分散液;通过原位沉淀、过体积浸渍等方式,将纳米氧化物原位沉积沉淀或浸渍到载体前驱体上,得到的粉末状固体再经过焙烧、还原步骤后,占比较少的纳米氧化物均匀分散于金属载体表面,即得固体反相催化剂。The preparation method of the solid reverse catalyst described in the present invention comprises: preparing a carrier precursor by a hydrothermal method or a coprecipitation method under the conditions of a suitable precipitant and a solvent; preparing a nano-oxide dispersion by a sol method under the conditions of a suitable precipitant, a solvent and a protective agent; in-situ depositing or impregnating the nano-oxide on the carrier precursor by in-situ precipitation, excess volume impregnation and the like, and the obtained powdered solid is then subjected to the steps of roasting and reduction, and the nano-oxide with a relatively small proportion is uniformly dispersed on the surface of the metal carrier, thereby obtaining a solid reverse catalyst.
优选的,本发明所述的固体反相催化剂的制备方法,包括如下步骤:Preferably, the method for preparing the solid reverse phase catalyst of the present invention comprises the following steps:
(1)纳米氧化物的合成(1) Synthesis of Nano-Oxides
将负载相的前体盐溶解于溶剂中,所得溶液(浓度0.01~5mol/L)加入到沉淀剂溶液(浓度0.01~5mol/L)中,得到氢氧化物溶胶;将所得氢氧化物溶胶加入到乙醇中,得到氢氧化物-乙醇溶胶;再将氢氧化物-乙醇溶胶分散于油酸/油胺/乙醇的混合溶液中,搅拌均匀,转移高压釜中,密封,在80~220℃下溶剂热处理1~24h,之后收集固体产物,用去离子水洗涤至洗涤液pH为中性,冻干,得到纳米氧化物,分散于乙醇中得到纳米氧化物分散液,备用;The precursor salt of the load phase is dissolved in a solvent, and the obtained solution (concentration 0.01-5 mol/L) is added to a precipitant solution (concentration 0.01-5 mol/L) to obtain a hydroxide sol; the obtained hydroxide sol is added to ethanol to obtain a hydroxide-ethanol sol; the hydroxide-ethanol sol is then dispersed in a mixed solution of oleic acid/oleylamine/ethanol, stirred evenly, transferred to an autoclave, sealed, and subjected to solvent thermal treatment at 80-220° C. for 1-24 h, after which a solid product is collected, washed with deionized water until the pH of the washing solution is neutral, and freeze-dried to obtain a nano-oxide, which is dispersed in ethanol to obtain a nano-oxide dispersion for standby use;
步骤(1)中,负载相的前体盐选自四氯化钛、钛酸四丁酯;硝酸铝、水合硝酸铝、氯化铝;硝酸锰、水合硝酸锰、氯化锰;硝酸铈、水合硝酸铈、氯化铈;硝酸锆、水合硝酸锆、氯化锆;正硅酸乙酯;偏钨酸铵、钨酸钠、氯化钨中的一种或多种;In step (1), the precursor salt of the supported phase is selected from one or more of titanium tetrachloride, tetrabutyl titanate; aluminum nitrate, hydrated aluminum nitrate, aluminum chloride; manganese nitrate, hydrated manganese nitrate, manganese chloride; cerium nitrate, hydrated cerium nitrate, cerium chloride; zirconium nitrate, hydrated zirconium nitrate, zirconium chloride; tetraethyl orthosilicate; ammonium metatungstate, sodium tungstate, tungsten chloride;
溶剂选自水、甲醇、乙醇、丁醇、四氢呋喃、甲基叔丁基醚中的一种或几种;The solvent is selected from one or more of water, methanol, ethanol, butanol, tetrahydrofuran, and methyl tert-butyl ether;
沉淀剂选自碳酸铵、氨水、尿素、氢氧化钠、碳酸氢钠、草酸铵、草酸中的一种或几种;The precipitant is selected from one or more of ammonium carbonate, ammonia water, urea, sodium hydroxide, sodium bicarbonate, ammonium oxalate and oxalic acid;
(2)固体反相催化剂的合成(原位沉淀法)(2) Synthesis of solid reverse phase catalyst (in situ precipitation method)
将载体的前体盐溶于溶剂中,向所得溶液(浓度0.01~5mol/L)中滴加步骤(1)制备的纳米氧化物分散液,然后在搅拌下滴加沉淀剂溶液(浓度0.01~5mol/L),控制pH=9,接着在室温下老化,过滤,洗涤,干燥,在静态空气中煅烧,煅烧结束后在氢气气氛中还原,制得固体反相催化剂;The precursor salt of the carrier is dissolved in a solvent, and the nano-oxide dispersion prepared in step (1) is added dropwise to the obtained solution (concentration 0.01-5 mol/L), and then a precipitant solution (concentration 0.01-5 mol/L) is added dropwise under stirring, and the pH is controlled to be 9, followed by aging at room temperature, filtering, washing, drying, calcining in static air, and reducing in a hydrogen atmosphere after calcination to obtain a solid reverse phase catalyst;
步骤(2)中,载体的前体盐选自硝酸钴,水合硝酸钴,氯化钴,硝酸镍,水合硝酸镍,氯化镍,硝酸铜,水合硝酸铜,氯化铜,氯化钌中的一种或多种;In step (2), the precursor salt of the carrier is selected from one or more of cobalt nitrate, hydrated cobalt nitrate, cobalt chloride, nickel nitrate, hydrated nickel nitrate, nickel chloride, copper nitrate, hydrated copper nitrate, copper chloride, and ruthenium chloride;
溶剂选自水、甲醇、乙醇、丁醇、四氢呋喃、甲基叔丁基醚中的一种或几种;The solvent is selected from one or more of water, methanol, ethanol, butanol, tetrahydrofuran, and methyl tert-butyl ether;
沉淀剂选自碳酸铵、氨水、尿素、氢氧化钠、碳酸氢钠、草酸铵、草酸中的一种或几种;The precipitant is selected from one or more of ammonium carbonate, ammonia water, urea, sodium hydroxide, sodium bicarbonate, ammonium oxalate and oxalic acid;
优选老化的时间为1~24h;The preferred aging time is 1 to 24 hours;
优选干燥的温度为40~200℃,时间为1~24h;The preferred drying temperature is 40 to 200°C and the drying time is 1 to 24 hours;
优选煅烧的温度为200~600℃,时间为1~12h;The preferred calcination temperature is 200-600°C and the time is 1-12h;
优选还原的温度为200~700℃,时间为1~6h;优选还原气氛中氢气浓度范围在5~100%,总流量范围在5~100ml/min;The preferred reduction temperature is 200-700°C, and the time is 1-6 hours; the preferred hydrogen concentration in the reducing atmosphere is in the range of 5-100%, and the total flow rate is in the range of 5-100 ml/min;
制得的固体反相催化剂的粒度为10~200目。The particle size of the prepared solid reverse phase catalyst is 10 to 200 meshes.
本发明所述的固体反相催化剂可应用于二氧化碳甲烷化反应。具体的应用方法为:The solid reverse phase catalyst of the present invention can be applied to carbon dioxide methanation reaction. The specific application method is:
将固体反相催化剂置于固定床反应器中,通入二氧化碳与氢气摩尔比为1:4的反应气,体积空速9000~127000h-1,反应压力范围常压~6Mpa,反应温度范围25~450℃;The solid reverse phase catalyst is placed in a fixed bed reactor, and a reaction gas with a molar ratio of carbon dioxide to hydrogen of 1:4 is introduced, the volume space velocity is 9000-127000h -1 , the reaction pressure range is normal pressure to 6Mpa, and the reaction temperature range is 25-450°C;
催化剂稳定性实验结果为1500h运行稳定,二氧化碳转化率维持在90%左右,甲烷选择性>99%,优选反应温度为200℃,压力为常压。The catalyst stability test results show that the operation is stable for 1500h, the carbon dioxide conversion rate is maintained at about 90%, the methane selectivity is >99%, the preferred reaction temperature is 200°C, and the pressure is normal pressure.
本发明的优点在于:The advantages of the present invention are:
制备的氧化物/金属反相催化剂能够在不超过200℃的低温、常压条件下高转化率、高选择性、高稳定性催化二氧化碳甲烷化反应,在高空速条件下二氧化碳的转化率大于80%,甲烷选择性>99%。而同期的常规金属/氧化物催化剂达到本发明的活性均需要250℃或更高温度、压力条件下才能完成。 此外,本发明制得的固体反相催化剂在二氧化碳加氢的反应体系中稳定性良好,可以长时间使用,或多次循环使用。The prepared oxide/metal reverse phase catalyst can catalyze the methanation reaction of carbon dioxide with high conversion rate, high selectivity and high stability at low temperature not exceeding 200°C and normal pressure conditions, and the conversion rate of carbon dioxide is greater than 80% and the methane selectivity is greater than 99% under high space velocity conditions. Conventional metal/oxide catalysts of the same period need to reach the activity of the present invention at 250°C or higher temperature and pressure conditions to complete. In addition, the solid reverse phase catalyst prepared by the present invention has good stability in the reaction system of carbon dioxide hydrogenation and can be used for a long time or recycled for multiple times.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1给出CO2甲烷化反应及副反应逆水汽变化反应随温度变化的热力学图。Figure 1 shows the thermodynamic diagram of the CO 2 methanation reaction and the side reaction reverse water vapor change reaction as a function of temperature.
图2为在一种实施方式中催化剂在不同的温度下的反应结果。FIG. 2 shows the reaction results of the catalyst at different temperatures in one embodiment.
图3为在一种实施方式中催化剂在不同的体积空速下的反应结果。FIG. 3 shows the reaction results of the catalyst at different volume space velocities in one embodiment.
图4为在一种实施方式中催化剂1500h内CO2的转化率与CH4选择性测试结果。FIG. 4 is a test result of CO 2 conversion and CH 4 selectivity over a catalyst within 1500 hours in one embodiment.
图5为在一种实施方式中不同沉淀剂对反相催化剂甲烷化活性的影响研究结果。FIG. 5 is a study result showing the effect of different precipitants on the methanogenic activity of a reverse phase catalyst in one embodiment.
图6为在一种实施方式中不同金属载体负载金属氧化物团簇催化剂甲烷化活性的对比结果。FIG. 6 is a comparison of the methanogenic activities of metal oxide cluster catalysts supported on different metal supports in one embodiment.
图7为在一种实施方式中二元反相催化剂与传统正向催化剂甲烷化活性的对比结果。FIG. 7 is a comparison of the methanation activities of a binary reverse catalyst and a conventional forward catalyst in one embodiment.
图8为实施例1制备的催化剂的HAADF-STEM照片。FIG8 is a HAADF-STEM image of the catalyst prepared in Example 1.
具体实施方式DETAILED DESCRIPTION
为使本申请的目的、技术方案、及优点更加清楚明白,以下参照附图和实施例,对本申请进一步详细说明。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员所获得的所有其他技术方案,都属于本申请保护的范围。In order to make the purpose, technical solutions, and advantages of the present application more clearly understood, the present application is further described in detail with reference to the accompanying drawings and embodiments. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other technical solutions obtained by ordinary technicians in the field belong to the scope of protection of the present application.
传统甲烷化催化剂通常使用浸渍法、液相还原法等方式制备,该方式制备得到的催化剂经过焙烧、还原步骤后,占比较少的金属组分以纳米粒子形式分散于氧化物载体上进而形成金属/氧化物界面结构。传统二氧化碳甲烷化催化剂通常以氧化铈、氧化锆、氧化铝、氧化硅、氧化钛等氧化物作为体相,提供氧空位解离二氧化碳,占催化剂摩尔分数约50%至99.9%。以金属铁、钴、镍、铜、钌、铑、钯、铂等作为催化剂负载相,用以解离氢气的,占催化剂摩尔分数约0.01%至30%。而传统正向催化剂往往需要250℃以上的温度才能催化甲烷化反应发生,并且负载的纳米粒子活性中心在强放热的反应体系中容易团聚失活,另外纳米粒子的高不饱和配位也使催化剂容易积碳失活。Traditional methanation catalysts are usually prepared by impregnation method, liquid phase reduction method and other methods. After the catalysts prepared by this method are calcined and reduced, the metal components with a small proportion are dispersed on the oxide carrier in the form of nanoparticles to form a metal/oxide interface structure. Traditional carbon dioxide methanation catalysts usually use oxides such as cerium oxide, zirconium oxide, aluminum oxide, silicon oxide, and titanium oxide as the bulk phase to provide oxygen vacancies to dissociate carbon dioxide, accounting for about 50% to 99.9% of the catalyst molar fraction. Metal iron, cobalt, nickel, copper, ruthenium, rhodium, palladium, platinum, etc. are used as catalyst support phases to dissociate hydrogen, accounting for about 0.01% to 30% of the catalyst molar fraction. Traditional forward catalysts often require temperatures above 250°C to catalyze the methanation reaction, and the active centers of the loaded nanoparticles are easily agglomerated and deactivated in a highly exothermic reaction system. In addition, the highly unsaturated coordination of the nanoparticles also makes the catalyst easy to be deactivated by carbon deposition.
本发明以解离氢气的金属的一种或多种作为体相,以产生氧空位吸附活化二氧化碳的氧化物作为负载相,得到的反相催化剂能够在200℃以下在高空速下高活性高选择性实现二氧化碳甲烷化过程,且具有450度高温循环稳定性,金属中心以体相的形式存在表面配位不饱和度降低,抑制了积碳的生成。在一种具体的实施方式中,体积空速为9000至127000h-1,二氧化碳的转化率>80%,甲烷选择性>99%,稳定性超过1500h。具体合成方法如下:The present invention uses one or more metals that dissociate hydrogen as the bulk phase, and an oxide that generates oxygen vacancies to adsorb and activate carbon dioxide as the supporting phase. The obtained reverse phase catalyst can achieve the carbon dioxide methanation process with high activity and high selectivity at a high space velocity below 200°C, and has high temperature cycle stability of 450 degrees. The metal center exists in the form of a bulk phase, and the surface coordination unsaturation is reduced, which inhibits the formation of carbon deposits. In a specific embodiment, the volume space velocity is 9000 to 127000h -1 , the conversion rate of carbon dioxide is greater than 80%, the methane selectivity is greater than 99%, and the stability exceeds 1500h. The specific synthesis method is as follows:
1、纳米氧化物的合成1. Synthesis of Nano-Oxides
将产生氧空位吸附活化二氧化碳的金属的一种或多种对应的前体盐或水合物以一定浓度(0.01mol/L至5mol/L之间)溶解于溶剂中,搅拌至完全溶解后,加入到沉淀剂溶液中得到氢氧化物溶胶,所得溶胶加入到乙醇中得到氢氧化物-乙醇溶胶。将一定量氢氧化物溶胶分散于油酸:油胺:乙醇的混合溶液中和搅拌均匀,转移到100ml聚四氟乙烯内衬高压釜中。随后,将高压釜密封并在一定温度下(80℃-220℃)下溶剂热处理一段时间(1-24h),所得前体用去离子水洗涤数次,至洗涤液pH为中性,冻干过夜,得到纳米氧化物,然后溶于乙醇中得到纳米氧化物透明分散液。One or more corresponding precursor salts or hydrates of metals that generate oxygen vacancies to adsorb activated carbon dioxide are dissolved in a solvent at a certain concentration (between 0.01 mol/L and 5 mol/L), stirred until completely dissolved, and then added to a precipitant solution to obtain a hydroxide sol, and the obtained sol is added to ethanol to obtain a hydroxide-ethanol sol. A certain amount of hydroxide sol is dispersed in a mixed solution of oleic acid: oleylamine: ethanol and stirred evenly, and transferred to a 100 ml polytetrafluoroethylene-lined autoclave. Subsequently, the autoclave is sealed and solvent-thermally treated at a certain temperature (80°C-220°C) for a period of time (1-24h), and the obtained precursor is washed with deionized water several times until the pH of the washing solution is neutral, freeze-dried overnight, and nano-oxides are obtained, which are then dissolved in ethanol to obtain a transparent dispersion of nano-oxides.
上述方法适用于以下纳米氧化物或者混合氧化物(氧化钛、氧化铝、氧化锰、氧化铈、氧化锆、氧化硅、氧化钨等)的合成。The above method is suitable for the synthesis of the following nano oxides or mixed oxides (titanium oxide, aluminum oxide, manganese oxide, cerium oxide, zirconium oxide, silicon oxide, tungsten oxide, etc.).
2、载体氧化物的制备2. Preparation of carrier oxide
2.1水热法2.1 Hydrothermal method
将解离氢气的金属(钴、镍、铝、铜、钌)的一种或多种对应的前体盐或水合物以一定浓度(0.01mol/L至5mol/L之间)溶于溶剂中,搅拌至完全溶解,转移至100ml聚四氟乙烯内衬高压釜。将一定量沉淀剂溶于50毫升溶剂中,加入到上述悬浮液中形成原液。将高压釜密封并在一定温度下 (80℃-220℃)下水热处理一段时间(1-24h),所得前体用去离子水洗涤数次,至洗涤液pH为中性,冻干过夜,得到金属载体氧化物。Dissolve one or more corresponding precursor salts or hydrates of metals that dissociate hydrogen (cobalt, nickel, aluminum, copper, ruthenium) in a solvent at a certain concentration (between 0.01 mol/L and 5 mol/L), stir until completely dissolved, and transfer to a 100 ml polytetrafluoroethylene-lined autoclave. Dissolve a certain amount of precipitant in 50 ml of solvent and add it to the above suspension to form a stock solution. Seal the autoclave and heat it at a certain temperature. The precursor is hydrothermally treated at (80°C-220°C) for a period of time (1-24h), and the obtained precursor is washed with deionized water several times until the pH of the washing solution is neutral, and freeze-dried overnight to obtain a metal support oxide.
2.2共沉淀法2.2 Coprecipitation method
将解离氢气的金属(钴、镍、铝、铜、钌)的一种或多种对应的前体盐或水合物以一定浓度(0.01mol/L至5mol/L之间)溶于溶剂中,超声搅拌至完全溶解。在在剧烈搅拌下将适量沉淀剂溶液滴加入前体盐溶液,滴加完成后,继续搅拌4h后,用无水乙醇离心洗涤三次,在烘箱中烘干,研磨后在马弗炉中煅烧,得到金属载体氧化物。One or more corresponding precursor salts or hydrates of metals that dissociate hydrogen (cobalt, nickel, aluminum, copper, ruthenium) are dissolved in a solvent at a certain concentration (between 0.01 mol/L and 5 mol/L), and ultrasonically stirred until completely dissolved. Under vigorous stirring, an appropriate amount of precipitant solution is added dropwise to the precursor salt solution. After the addition is completed, stirring is continued for 4 hours, and then centrifugally washed three times with anhydrous ethanol, dried in an oven, ground, and calcined in a muffle furnace to obtain a metal carrier oxide.
3、反相催化剂的合成3. Synthesis of reverse phase catalyst
3.1纳米粒子溶液中原位沉积沉淀金属前体3.1 In situ deposition of metal precursors in nanoparticle solution
将解离氢气的金属(钴、镍、铝、铜、钌)的一种或多种对应的前体盐或水合物以一定浓度(0.01mol/L至5mol/L之间)溶于溶剂中,超声搅拌至完全溶解。然后将一定量步骤1中已制备的纳米氧化物悬浮液,按一定摩尔比滴加到上述溶液中。在剧烈搅拌下将一定浓度的沉淀剂溶液滴加到悬浮液中,控制pH值在约9。将得到的沉淀物在室温下进一步老化1小时后再过滤,然后在室温下用去离子水洗涤。将得到的材料在空气中干燥过夜,然后在的静态空气中煅烧。煅烧结束后在氢气气氛中还原,还原所得的纳米氧化物负载于金属固体即为所制备的反相催化剂。One or more corresponding precursor salts or hydrates of metals (cobalt, nickel, aluminum, copper, ruthenium) that dissociate hydrogen are dissolved in a solvent at a certain concentration (between 0.01mol/L and 5mol/L), and ultrasonic stirring is performed until completely dissolved. Then a certain amount of the nano oxide suspension prepared in step 1 is added dropwise to the above solution at a certain molar ratio. Under vigorous stirring, a precipitant solution of a certain concentration is added dropwise to the suspension, and the pH value is controlled to be about 9. The obtained precipitate is further aged for 1 hour at room temperature and then filtered, and then washed with deionized water at room temperature. The obtained material is dried in air overnight and then calcined in static air. After the calcination is completed, it is reduced in a hydrogen atmosphere, and the reduced nano oxide is loaded on a metal solid to obtain the prepared reverse phase catalyst.
3.2过体积浸渍3.2 Over volume impregnation
将步骤2中已制备的金属载体氧化物粉末(或2中还原钝化后金属载体)分散于100mL无水乙醇中。然后将一定量步骤1中已制备的纳米氧化物悬浮液,按一定摩尔比滴加到上述溶液中。然后搅拌0.5h,再超声处理1h,以实现浆液的良好分散。然后,将浆液在70℃下冷凝回流2h。之后旋干溶液,将所得沉淀物冻干过夜,冻干结束后在氢气(余氮气)气氛中还原,还原所得的纳米氧化物负载于金属固体即为所制备的催化剂。The metal support oxide powder prepared in step 2 (or the metal support after reduction passivation in step 2) is dispersed in 100 mL of anhydrous ethanol. Then a certain amount of the nano oxide suspension prepared in step 1 is added dropwise to the above solution in a certain molar ratio. Then stir for 0.5 h, and then ultrasonically treat for 1 h to achieve good dispersion of the slurry. Then, the slurry is condensed and refluxed at 70 ° C for 2 h. After that, the solution is spin-dried, and the obtained precipitate is freeze-dried overnight. After freeze-drying, it is reduced in a hydrogen (residual nitrogen) atmosphere, and the reduced nano oxide is loaded on a metal solid to be the prepared catalyst.
3.3整体式催化剂3.3 Monolithic Catalyst
将长度为3cm、宽度为2cm、厚度为2mm的将片状泡沫镍、泡沫铜或泡沫钴的一种分别用稀释的盐酸(2mol/L)、乙醇和去离子水超声处理30min。处理后的片状载体浸入到步骤1中的氢氧化物乙醇溶胶中,搅拌均匀后,转移至100mL的聚四氟乙烯内衬高压釜中。随后,将高压釜密封并在一定温度下(80-200℃)下热处理一段时间(1-12小时),所得片状金属泡沫用去离子水洗涤数次,将得到的材料在空气中干燥过夜,然后在静态空气中煅烧。煅烧结束后在氢气气氛中还原,还原所得的纳米氧化物负载于金属泡沫载体的片状材料即为所制备的反相催化剂。A sheet of nickel foam, copper foam or cobalt foam with a length of 3 cm, a width of 2 cm and a thickness of 2 mm was ultrasonically treated with diluted hydrochloric acid (2 mol/L), ethanol and deionized water for 30 min. The treated sheet carrier was immersed in the hydroxide ethanol sol in step 1, and after stirring, it was transferred to a 100 mL polytetrafluoroethylene lined autoclave. Subsequently, the autoclave was sealed and heat-treated for a period of time (1-12 hours) at a certain temperature (80-200° C.), and the obtained sheet metal foam was washed several times with deionized water, and the obtained material was dried overnight in air and then calcined in static air. After the calcination was completed, it was reduced in a hydrogen atmosphere, and the sheet material of the reduced nano oxide supported on the metal foam carrier was the prepared reverse catalyst.
本发明中,所述负载量是指载体上负载相金属的物质的量占催化剂总物质的量的百分含量,所述负载量的计算公式为:负载量=负载相金属的物质的量/催化剂总物质的量×100%。In the present invention, the loading amount refers to the percentage of the amount of the loaded phase metal on the carrier to the total amount of the catalyst. The loading amount is calculated as follows: loading amount = amount of the loaded phase metal / total amount of the catalyst × 100%.
本发明中,所述固体催化载体的粒度为10-200目(20目、30目、60目、80目、100目、150目);放置于气固相中进行二氧化碳甲烷化反应。In the present invention, the particle size of the solid catalytic carrier is 10-200 mesh (20 mesh, 30 mesh, 60 mesh, 80 mesh, 100 mesh, 150 mesh); it is placed in the gas-solid phase to carry out the carbon dioxide methanation reaction.
室温后通入二氧化碳比氢气的摩尔量之比为1:4的反应气,体积空速为9000至127000h-1,反应压力范围为常压至6Mpa,反应温度范围为25℃至450℃。After reaching room temperature, a reaction gas with a molar ratio of carbon dioxide to hydrogen of 1:4 is introduced, the volume space velocity is 9000 to 127000 h -1 , the reaction pressure ranges from normal pressure to 6 MPa, and the reaction temperature ranges from 25°C to 450°C.
在一种具体的实施方式中,催化剂稳定性实验结果为1500h运行稳定,二氧化碳转化率维持在90%左右,甲烷选择性为>99%,反应温度为200℃,压力为常压。In a specific embodiment, the catalyst stability test results show that the operation is stable for 1500 hours, the carbon dioxide conversion rate is maintained at about 90%, the methane selectivity is>99%, the reaction temperature is 200°C, and the pressure is normal pressure.
以下,举出实施例及对比例来对本申请的实施方式进行更具体地说明。Hereinafter, embodiments of the present application will be described in more detail with reference to examples and comparative examples.
实施例1Example 1
将氯化锆,氯化锰以0.075mol/L的浓度溶解于50mL水中,搅拌至完全溶解后,将氯化锆、氯化锰溶液加入到50mL 2.5%氨水溶液中搅拌2h得到氢氧化锆、氢氧化锰溶胶,最后加入到20mL无水乙醇中得到乙醇锆、乙醇锰溶胶。将5g的乙醇锆、乙醇锰溶胶加入到油酸:油胺:乙醇为40mL:5mL:5mL的混合溶液中和搅拌均匀,然后转移到100ml聚四氟乙烯内衬高压釜中。随后,将高压 釜密封并在200℃下加热12h,所得沉淀用去离子水洗涤数次,至洗涤液pH为中性,冻干过夜,得到纳米氧化锆锰,然后分散于乙醇中得到纳米氧化锆锰透明分散液。Dissolve zirconium chloride and manganese chloride in 50 mL of water at a concentration of 0.075 mol/L, stir until completely dissolved, add the zirconium chloride and manganese chloride solutions into 50 mL of 2.5% ammonia solution and stir for 2 h to obtain zirconium hydroxide and manganese hydroxide sols, and finally add into 20 mL of anhydrous ethanol to obtain ethanol zirconium and ethanol manganese sols. Add 5 g of ethanol zirconium and ethanol manganese sols into a mixed solution of oleic acid: oleylamine: ethanol (40 mL: 5 mL: 5 mL) and stir evenly, then transfer to a 100 ml polytetrafluoroethylene-lined autoclave. Subsequently, place the autoclave in a 100 ml polytetrafluoroethylene-lined autoclave. The autoclave was sealed and heated at 200° C. for 12 h. The obtained precipitate was washed several times with deionized water until the pH of the washing solution was neutral, and freeze-dried overnight to obtain nano-zirconium manganese oxide, which was then dispersed in ethanol to obtain a nano-zirconium manganese oxide transparent dispersion.
将0.01mol的Ni(NO3)·6H2O溶于100mL无水乙醇中。然后将一定量上述已制备的纳米氧化锆锰混合氧化物悬浮液,按摩尔比Ni:Mn:Zr=40:3:3滴加到硝酸镍溶液中。在剧烈搅拌(500r)下将适量0.50mol L-1Na2CO3溶液(0.5mol/L,50ml)通过注射泵(1ml/min)注入前体盐溶液,将溶液的pH值控制在约9。将得到的沉淀物在室温下进一步老化1小时后再过滤,然后在室温下用去离子水洗涤。将得到的材料在75℃的空气中干燥过夜,然后在400℃的静态空气中煅烧3小时。煅烧结束后在氢气气氛中450℃还原3h,还原所得的固体粉末即为所制备的反相催化剂,记作ZrMnO4/Ni。0.01 mol of Ni(NO 3 )·6H 2 O was dissolved in 100 mL of anhydrous ethanol. Then a certain amount of the above-prepared nano-zirconium oxide manganese mixed oxide suspension was added dropwise to the nickel nitrate solution at a molar ratio of Ni:Mn:Zr=40:3:3. Under vigorous stirring (500r), an appropriate amount of 0.50 mol L -1 Na 2 CO 3 solution (0.5 mol/L, 50 ml) was injected into the precursor salt solution through a syringe pump (1 ml/min), and the pH value of the solution was controlled at about 9. The obtained precipitate was further aged at room temperature for 1 hour and then filtered, and then washed with deionized water at room temperature. The obtained material was dried in air at 75°C overnight and then calcined in static air at 400°C for 3 hours. After the calcination, it was reduced at 450°C in a hydrogen atmosphere for 3 hours. The solid powder obtained by reduction was the prepared reverse phase catalyst, recorded as ZrMnO 4 /Ni.
将固体催化剂的粒度造粒为60-80目,放置于气固相反应器中进行二氧化碳甲烷化反应。通入二氧化碳比氢气的摩尔量之比为1:4的反应气,空速为21000至127000h-1,反应压力为常压,反应温度为130-320℃。The solid catalyst is granulated into 60-80 meshes and placed in a gas-solid phase reactor for carbon dioxide methanation reaction. A reaction gas with a molar ratio of carbon dioxide to hydrogen of 1:4 is introduced, the space velocity is 21000 to 127000 h -1 , the reaction pressure is normal pressure, and the reaction temperature is 130-320°C.
实施例2Example 2
将氯化锆,四氯化钛以0.075mol/L的浓度溶解于50mL水中,搅拌至完全溶解后,将氯化锆、四氯化钛溶液加入到50mL 2.5%氨水溶液中搅拌2h得到氢氧化锆、氢氧化钛溶胶,最后加入到20mL无水乙醇中得到乙醇锆、乙醇钛溶胶。将5g的乙醇锆、乙醇钛溶胶加入到油酸:油胺:乙醇为40mL:5mL:5mL的混合溶液中和搅拌均匀,然后转移到100ml聚四氟乙烯内衬高压釜中。随后,将高压釜密封并在200℃下加热12h,所得沉淀用去离子水洗涤数次,至洗涤液pH为中性,冻干过夜,得到纳米氧化锆钛,然后分散于乙醇中得到纳米锆钛氧化物固溶体透明分散液。Dissolve zirconium chloride and titanium tetrachloride in 50mL water at a concentration of 0.075mol/L, stir until completely dissolved, add zirconium chloride and titanium tetrachloride solutions to 50mL 2.5% ammonia solution and stir for 2h to obtain zirconium hydroxide and titanium hydroxide sol, and finally add to 20mL anhydrous ethanol to obtain ethanol zirconium and ethanol titanium sol. Add 5g of ethanol zirconium and ethanol titanium sol to a mixed solution of oleic acid: oleylamine: ethanol of 40mL: 5mL: 5mL and stir evenly, then transfer to a 100ml polytetrafluoroethylene-lined autoclave. Subsequently, seal the autoclave and heat at 200℃ for 12h. The resulting precipitate is washed several times with deionized water until the pH of the washing solution is neutral, freeze-dried overnight to obtain nano zirconium oxide titanium, and then dispersed in ethanol to obtain a transparent dispersion of nano zirconium titanium oxide solid solution.
将0.01mol的Ni(NO3)6H2O溶于100mL无水乙醇中。然后将一定量上述制备的纳米氧化锆钛混合氧化物悬浮液,按摩尔比Ni:Ti:Zr=40:3:3滴加到硝酸镍溶液中。在剧烈搅拌(500r)下将适量0.50mol L-1Na2CO3溶液(0.5mol/L 50ml)通过注射泵(1ml/min)注入前体盐溶液,将溶液的pH值控制在约9。将得到的沉淀物在室温下进一步老化1小时后再过滤,然后在室温下用去离子水洗涤。将得到的材料在75℃的空气中干燥过夜,然后在400℃的静态空气中煅烧3小时。煅烧结束后在氢气气氛中450℃还原3h,还原所得的固体粉末即为所制备的反相催化剂,记作ZrTiO4/Ni。0.01 mol of Ni(NO 3 )6H 2 O was dissolved in 100 mL of anhydrous ethanol. Then a certain amount of the nano-zirconia titanium mixed oxide suspension prepared above was added dropwise to the nickel nitrate solution at a molar ratio of Ni:Ti:Zr=40:3:3. Under vigorous stirring (500r), an appropriate amount of 0.50 mol L -1 Na 2 CO 3 solution (0.5 mol/L 50 ml) was injected into the precursor salt solution through a syringe pump (1 ml/min), and the pH value of the solution was controlled at about 9. The obtained precipitate was further aged at room temperature for 1 hour and then filtered, and then washed with deionized water at room temperature. The obtained material was dried in air at 75°C overnight and then calcined in static air at 400°C for 3 hours. After the calcination, it was reduced at 450°C in a hydrogen atmosphere for 3 hours. The solid powder obtained by reduction was the prepared reverse phase catalyst, recorded as ZrTiO 4 /Ni.
将固体催化剂的粒度造粒为60-80目,放置于气固相中进行二氧化碳甲烷化反应。通入二氧化碳比氢气的摩尔量之比为1:4的反应气,空速为21000h-1,反应压力为常压,反应温度为130-320℃。The solid catalyst is granulated into 60-80 meshes and placed in the gas-solid phase for carbon dioxide methanation reaction. A reaction gas with a molar ratio of carbon dioxide to hydrogen of 1:4 is introduced, the space velocity is 21000h -1 , the reaction pressure is normal pressure, and the reaction temperature is 130-320°C.
实施例3Example 3
除了前体盐为六水合硝酸镍、四氯化钛与氯化铈,其余均与实施例2相同。Except that the precursor salts are nickel nitrate hexahydrate, titanium tetrachloride and cerium chloride, the rest are the same as in Example 2.
实施例4Example 4
除了前体盐为六水合硝酸镍、氯化铝与氯化锆,其余均与实施例1相同。Except that the precursor salts are nickel nitrate hexahydrate, aluminum chloride and zirconium chloride, the rest are the same as in Example 1.
实施例5Example 5
除了载体前体盐为六水合硝酸镍、九水合硝酸铝,负载氧化物前体盐为氯化锆与氯化锰,其中Ni/Al/Zr/Mn摩尔比为30/10/3/3以外,其余均与实施例1相同。The above method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate and aluminum nitrate nonahydrate, and the supported oxide precursor salt is zirconium chloride and manganese chloride, wherein the molar ratio of Ni/Al/Zr/Mn is 30/10/3/3.
实施例6Example 6
除了载体前体盐为六水合硝酸钴,其余均与实施例1相同。Except that the carrier precursor salt is cobalt nitrate hexahydrate, the rest is the same as Example 1.
实施例7Example 7
除了载体前体盐为六水合硝酸镍、六水合硝酸钴,负载氧化物前体盐为氯化锆与氯化锰,其中Ni/Co/Zr/Mn摩尔比为30/10/3/3以外,其余均与实施例1相同。The above method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate and cobalt nitrate hexahydrate, and the supported oxide precursor salt is zirconium chloride and manganese chloride, wherein the molar ratio of Ni/Co/Zr/Mn is 30/10/3/3.
实施例8Example 8
将氯化锆,氯化锰以0.075mol/L的浓度溶解于50mL水中,搅拌至完全溶解后,将氯化锆、氯化锰溶液加入到50mL 2.5%氨水溶液中搅拌2h得到氢氧化锆、氢氧化锰溶胶,最后加入到20mL无水乙醇中得到乙醇锆、乙醇锰溶胶。将5g的乙醇锆、乙醇锰溶胶加入到油酸:油胺:乙醇为40mL:5mL:5mL的混合溶液中和搅拌均匀,然后转移到100ml聚四氟乙烯内衬高压釜中。随后,将高压釜密封并在200℃下加热12h,所得沉淀用去离子水洗涤数次,至洗涤液pH为中性,冻干过夜,得 到纳米氧化锆锰,然后分散于乙醇中得到纳米氧化锆锰混合氧化物透明分散液。Dissolve zirconium chloride and manganese chloride in 50 mL of water at a concentration of 0.075 mol/L, stir until completely dissolved, add the zirconium chloride and manganese chloride solutions into 50 mL of 2.5% ammonia solution and stir for 2 h to obtain zirconium hydroxide and manganese hydroxide sols, and finally add them into 20 mL of anhydrous ethanol to obtain ethanol zirconium and ethanol manganese sols. Add 5 g of ethanol zirconium and ethanol manganese sols into a mixed solution of oleic acid: oleylamine: ethanol (40 mL: 5 mL: 5 mL) and stir evenly, then transfer to a 100 ml polytetrafluoroethylene-lined autoclave. Subsequently, seal the autoclave and heat at 200 ° C for 12 h. Wash the resulting precipitate several times with deionized water until the pH of the washing solution is neutral, and freeze-dry overnight to obtain The nano zirconium oxide manganese is then dispersed in ethanol to obtain a nano zirconium oxide manganese mixed oxide transparent dispersion.
将0.01mol的Ni(NO3)·6H2O溶于100mL无水乙醇中。然后将上述一定量已制备的纳米氧化锆锰混合氧化物悬浮液,按摩尔比Ni:Mn:Zr=40:3:3滴加到硝酸镍溶液中。在剧烈搅拌(500r)下将适量0.50mol·L-1Na2CO3溶液(0.5mol/L 50ml)通过注射泵(1ml/min)注入前体盐溶液,将溶液的pH值控制在约9。将得到的沉淀物在室温下进一步老化1小时后再过滤,然后在室温下用去离子水洗涤。将得到的沉淀在75℃的空气中干燥过夜。0.01 mol of Ni(NO 3 )·6H 2 O was dissolved in 100 mL of anhydrous ethanol. Then a certain amount of the prepared nano-zirconium oxide manganese mixed oxide suspension was added dropwise to the nickel nitrate solution at a molar ratio of Ni:Mn:Zr=40:3:3. Under vigorous stirring (500r), an appropriate amount of 0.50 mol·L -1 Na 2 CO 3 solution (0.5 mol/L 50 ml) was injected into the precursor salt solution through a syringe pump (1 ml/min), and the pH value of the solution was controlled at about 9. The obtained precipitate was further aged at room temperature for 1 hour and then filtered, and then washed with deionized water at room temperature. The obtained precipitate was dried overnight in air at 75°C.
用去离子水稀释0.32ml三氯化钌溶液(13.89mg/ml)至15mL,然后剧烈搅拌,加入1.0g上述烘干后沉淀。然后,将悬浮液在60℃水浴中蒸发干燥,然后在110℃下干燥。得到的固体表示为ZrMnOx/Ni-Ru,在400℃的空气中煅烧3h。煅烧结束后在氢气气氛中450℃还原3h,还原所得的固体粉末即为所制备的反相催化剂,记作ZrMnO4/Ni-Ru。0.32 ml of ruthenium trichloride solution (13.89 mg/ml) was diluted to 15 ml with deionized water, then stirred vigorously, and 1.0 g of the above-mentioned dried precipitate was added. Then, the suspension was evaporated to dryness in a 60°C water bath, and then dried at 110°C. The obtained solid was represented as ZrMnO x /Ni-Ru, and calcined in air at 400°C for 3 h. After the calcination, it was reduced at 450°C for 3 h in a hydrogen atmosphere. The solid powder obtained by reduction was the prepared reverse phase catalyst, which was recorded as ZrMnO 4 /Ni-Ru.
实施例9Example 9
除了载体前体盐为六水合硝酸镍,负载金属氧化物前体盐为氯化锆,其中Ni/Zr摩尔比为40/6以外,其余均与实施例1相同。The method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate, the supported metal oxide precursor salt is zirconium chloride, and the Ni/Zr molar ratio is 40/6.
实施例10Example 10
除了载体前体盐为六水合硝酸镍,负载金属氧化物前体盐为六水合硝酸锰,其中Ni/Mn摩尔比为40/6以外,其余均与实施例1相同。The method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate, the loaded metal oxide precursor salt is manganese nitrate hexahydrate, and the Ni/Mn molar ratio is 40/6.
实施例11Embodiment 11
除了载体前体盐为六水合硝酸镍,负载氧化物前体盐为四氯化钛,其中Ni/Ti摩尔比为40/6以外,其余均与实施例2相同。The process is the same as Example 2 except that the carrier precursor salt is nickel nitrate hexahydrate, the supported oxide precursor salt is titanium tetrachloride, and the Ni/Ti molar ratio is 40/6.
实施例12Example 12
除了载体前体盐为六水合硝酸镍,负载金属氧化物前体盐为氯化酸铝,其中Ni/Al摩尔比为40/6以外,其余均与实施例1相同。The method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate, the loaded metal oxide precursor salt is aluminum chloride, and the Ni/Al molar ratio is 40/6.
实施例13Example 13
将氯化锆,氯化锰以0.075mol/L的浓度溶解于50mL水中,搅拌至完全溶解后,将氯化锆、氯化锰溶液加入到50mL 2.5%氨水溶液中搅拌2h得到氢氧化锆、氢氧化锰溶胶,最后加入到20mL无水乙醇中得到乙醇锆、乙醇锰溶胶。将5g的乙醇锆、乙醇锰溶胶加入到油酸:油胺:乙醇为40mL:5mL:5mL的混合溶液中和搅拌均匀。Dissolve zirconium chloride and manganese chloride in 50mL water at a concentration of 0.075mol/L, stir until completely dissolved, add zirconium chloride and manganese chloride solutions into 50mL 2.5% ammonia solution and stir for 2h to obtain zirconium hydroxide and manganese hydroxide sols, and finally add into 20mL anhydrous ethanol to obtain ethanol zirconium and ethanol manganese sols. Add 5g of ethanol zirconium and ethanol manganese sols into a mixed solution of oleic acid: oleylamine: ethanol (40mL: 5mL: 5mL) and stir evenly.
将长度为3cm、宽度为2cm、厚度为2mm的片状泡沫镍(0.47g)分别用稀释的盐酸(2mol/L)、乙醇和去离子水超声处理30min。处理后泡沫镍浸入到上述的乙醇锆(0.0006mol)、乙醇锰(0.0006mol)溶胶中(Zr:Mn=1:1)在100mL的聚四氟乙烯内衬高压釜中。随后,将高压釜密封并在200℃下加热12小时,所得泡沫镍用去离子水洗涤数次,将得到的材料在75℃的空气中干燥过夜,然后在400℃的静态空气中煅烧3小时。煅烧结束后在氢气气氛中450℃还原3h,还原所得的片状材料即为所制备的反相催化剂,记作ZrMnO4/NF。A sheet of nickel foam (0.47 g) with a length of 3 cm, a width of 2 cm, and a thickness of 2 mm was ultrasonically treated with diluted hydrochloric acid (2 mol/L), ethanol, and deionized water for 30 min, respectively. The treated nickel foam was immersed in the above-mentioned ethanol zirconium (0.0006 mol) and ethanol manganese (0.0006 mol) sol (Zr:Mn=1:1) in a 100 mL polytetrafluoroethylene-lined autoclave. Subsequently, the autoclave was sealed and heated at 200°C for 12 hours. The obtained nickel foam was washed with deionized water several times, and the obtained material was dried in air at 75°C overnight, and then calcined in static air at 400°C for 3 hours. After the calcination, it was reduced at 450°C in a hydrogen atmosphere for 3 hours. The reduced sheet material was the prepared reverse phase catalyst, recorded as ZrMnO 4 /NF.
固体催化剂的粒度为60-80目,放置于气固相反应器中进行二氧化碳甲烷化反应。通入二氧化碳比氢气的摩尔量之比为1:4的反应气,空速为21000至127000h-1,反应压力为常压,反应温度为180-320℃。The solid catalyst has a particle size of 60-80 mesh and is placed in a gas-solid phase reactor for carbon dioxide methanation reaction. A reaction gas with a molar ratio of carbon dioxide to hydrogen of 1:4 is introduced, the space velocity is 21000 to 127000h -1 , the reaction pressure is normal pressure, and the reaction temperature is 180-320°C.
对比例1Comparative Example 1
除了其中Ni/Zr/Mn摩尔比为40/1/9以外,其余均与实施例1相同。Except that the molar ratio of Ni/Zr/Mn is 40/1/9, the rest is the same as Example 1.
对比例2Comparative Example 2
除了其中Ni/Zr/Mn摩尔比为40/9/1以外,其余均与实施例1相同。Except that the molar ratio of Ni/Zr/Mn is 40/9/1, the rest is the same as Example 1.
对比例3Comparative Example 3
除Ni/Zr/Mn摩尔比为6/20/20以外,其余均与实施例1相同。Except that the molar ratio of Ni/Zr/Mn is 6/20/20, the rest is the same as Example 1.
对比例4Comparative Example 4
除Ni/Mn摩尔比为6/40以外,其余均与实施例1相同。 Except that the Ni/Mn molar ratio is 6/40, the rest is the same as Example 1.
对比例5Comparative Example 5
除Ni/Zr摩尔比为6/40以外,其余均与实施例1相同。Except that the Ni/Zr molar ratio is 6/40, the rest is the same as Example 1.
对比例6Comparative Example 6
除了沉淀剂为碳酸铵,其余均与实施例1相同。Except that the precipitant is ammonium carbonate, the rest is the same as Example 1.
对比例7Comparative Example 7
除了沉淀剂为草酸铵,其余均与实施例1相同。Except that the precipitant is ammonium oxalate, the rest is the same as Example 1.
对比例8Comparative Example 8
除了沉淀剂为氨水,其余均与实施例1相同。Except that the precipitant is ammonia water, the rest is the same as Example 1.
对比例9Comparative Example 9
除了沉淀剂为氢氧化钠,其余均与实施例1相同。Except that the precipitant is sodium hydroxide, the rest is the same as Example 1.
对比例10Comparative Example 10
将氯化锆,氯化锰以0.075mol/L的浓度溶解于50mL水中,搅拌至完全溶解后,将氯化锆、氯化锰溶液加入到50mL 2.5%氨水溶液中搅拌2h得到氢氧化锆、氢氧化锰溶胶,最后加入到20mL无水乙醇中得到乙醇锆、乙醇锰溶胶。将5g的乙醇锆、乙醇锰溶胶加入到油酸:油胺:乙醇为40mL:5mL:5mL的混合溶液中和搅拌均匀,然后转移到100ml聚四氟乙烯内衬高压釜中。随后,将高压釜密封并在200℃下加热12h,所得沉淀用去离子水洗涤数次,至洗涤液pH为中性,冻干过夜,得到纳米二氧化锆锰混合氧化物,然后分散于乙醇中得到纳米氧化锆锰混合氧化物透明分散液。Dissolve zirconium chloride and manganese chloride in 50mL water at a concentration of 0.075mol/L, stir until completely dissolved, add zirconium chloride and manganese chloride solutions to 50mL 2.5% ammonia solution and stir for 2h to obtain zirconium hydroxide and manganese hydroxide sols, and finally add to 20mL anhydrous ethanol to obtain ethanol zirconium and ethanol manganese sols. Add 5g of ethanol zirconium and ethanol manganese sols to a mixed solution of oleic acid: oleylamine: ethanol of 40mL: 5mL: 5mL and stir evenly, then transfer to a 100ml polytetrafluoroethylene-lined autoclave. Subsequently, seal the autoclave and heat at 200℃ for 12h. The resulting precipitate is washed several times with deionized water until the pH of the washing solution is neutral, freeze-dried overnight to obtain nano zirconium dioxide manganese mixed oxide, and then dispersed in ethanol to obtain a nano zirconium dioxide manganese mixed oxide transparent dispersion.
将1g P123溶于50毫升去离子水中,转移至50ml聚四氟乙烯内衬高压釜。然后将0.9g六水合硝酸镍、0.9g尿素和25mL去离子水加入到上述悬浮液中形成原液。随后,将高压釜密封并在140℃下加热12h,离心收集沉淀物,用去离子水和乙醇洗涤,冻干过夜。所得固体在400℃的管式炉中加热3h,得到NiO粉末。1 g of P123 was dissolved in 50 ml of deionized water and transferred to a 50 ml polytetrafluoroethylene-lined autoclave. Then 0.9 g of nickel nitrate hexahydrate, 0.9 g of urea and 25 mL of deionized water were added to the above suspension to form a stock solution. Subsequently, the autoclave was sealed and heated at 140 ° C for 12 h, and the precipitate was collected by centrifugation, washed with deionized water and ethanol, and freeze-dried overnight. The obtained solid was heated in a tube furnace at 400 ° C for 3 h to obtain NiO powder.
将0.01mol的氧化镍粉末分散于100mL无水乙醇中加入圆底烧瓶中。然后将一定量上述已制备的纳米氧化锆锰混合氧化物悬浮液,按摩尔比Ni:Mn:Zr=40:3:3滴加到圆底烧瓶中。然后搅拌0.5h,再超声波处理1h,以实现浆液的良好分散。然后,将浆液在70℃下冷凝回流2h。将烧瓶转移至旋蒸仪,升温至60℃,控制转速为200r/min,旋干溶液,将所得沉淀物冻干过夜。Disperse 0.01 mol of nickel oxide powder in 100 mL of anhydrous ethanol and add it to a round-bottom flask. Then add a certain amount of the above-prepared nano-zirconium oxide manganese mixed oxide suspension to the round-bottom flask at a molar ratio of Ni:Mn:Zr=40:3:3. Then stir for 0.5 h and then ultrasonicate for 1 h to achieve good dispersion of the slurry. Then, condense and reflux the slurry at 70 ° C for 2 h. Transfer the flask to a rotary evaporator, heat to 60 ° C, control the speed to 200 r/min, spin dry the solution, and freeze-dry the resulting precipitate overnight.
冻干结束后在氢气气氛中400℃还原2h,还原所得的固体粉末(ZrMnO4/Ni)即为所制备的催化剂。固体催化剂的粒度为60-80目,放置于气固相中进行二氧化碳甲烷化反应。通入二氧化碳比氢气的摩尔量之比为1:4的反应气,空速为21000h-1,反应压力为常压,反应温度为150-300℃。After freeze drying, the catalyst was reduced at 400°C for 2h in a hydrogen atmosphere. The solid powder (ZrMnO 4 /Ni) obtained by reduction was the prepared catalyst. The particle size of the solid catalyst was 60-80 meshes and placed in the gas-solid phase for carbon dioxide methanation reaction. The reaction gas was introduced with a molar ratio of carbon dioxide to hydrogen of 1:4, the space velocity was 21000h -1 , the reaction pressure was normal pressure, and the reaction temperature was 150-300°C.
对比例11Comparative Example 11
除了载体前体盐为六水合硝酸镍,负载金属氧化物的前体盐为氯化锰,其中Ni/Mn摩尔比为40/6以外,其余均与对比例10相同。The above method is the same as Comparative Example 10 except that the carrier precursor salt is nickel nitrate hexahydrate, the precursor salt of the supported metal oxide is manganese chloride, and the Ni/Mn molar ratio is 40/6.
对比例12Comparative Example 12
除了载体前体盐为六水合硝酸镍,负载金属氧化物的前体盐为氯化锆,其中Ni/Zr摩尔比为40/6以外,其余均与对比例10相同。The above method is the same as Comparative Example 10 except that the carrier precursor salt is nickel nitrate hexahydrate, the precursor salt of the supported metal oxide is zirconium chloride, and the Ni/Zr molar ratio is 40/6.
对比例13Comparative Example 13
除了载体前体盐为六水合硝酸钴外,负载金属氧化物的前体盐为氯化锆与氯化锰,其中Co/Zr/Mn摩尔比为6/20/20以外,其余均与实施例1相同。The preparation method is the same as that of Example 1 except that the carrier precursor salt is cobalt nitrate hexahydrate, the precursor salts of the supported metal oxide are zirconium chloride and manganese chloride, and the molar ratio of Co/Zr/Mn is 6/20/20.
对比例14Comparative Example 14
除了载体前体盐为六水合硝酸镍,负载金属氧化物的前体盐为钛酸四丁酯,其中Ni/Ti摩尔比为6/40以外,其余均与实施例2相同。The above method is the same as Example 2 except that the carrier precursor salt is nickel nitrate hexahydrate, the precursor salt of the supported metal oxide is tetrabutyl titanate, and the Ni/Ti molar ratio is 6/40.
对比例15Comparative Example 15
除了载体前体盐为六水合硝酸镍,负载金属氧化物的前体盐为氯化铝,其中Ni/Al摩尔比为6/40以外,其余均与实施例1相同。The method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate, the precursor salt of the supported metal oxide is aluminum chloride, and the Ni/Al molar ratio is 6/40.
对比例16 Comparative Example 16
除了载体前体盐为六水合硝酸镍,负载金属氧化物的前体盐为氯化镁,其中Ni/Mg摩尔比为6/40以外,其余均与实施例1相同。The method is the same as Example 1 except that the carrier precursor salt is nickel nitrate hexahydrate, the precursor salt of the supported metal oxide is magnesium chloride, and the Ni/Mg molar ratio is 6/40.
对比例17Comparative Example 17
将葡萄糖(0.01mol)和丙烯酰胺(0.015mol)搅拌后溶解在去离子水(80mL)中,然后加入六水合硝酸铈(0.0045mol)、六水合硝酸镧(0.0005mol)形成透明溶液。然后搅拌滴加入3.2mL25wt%氨溶液,控制pH值保持在10左右。搅拌5h后,然后转移到100mL特四氟乙烯内衬的高压釜中。高压釜在180℃下水热72h,冷却至室温后过滤收集固体沉淀物,用去离子水和无水乙醇洗涤多次。100℃下干燥10小时,600℃下煅烧2小时,加热率为5℃min-1,记为La-CeO2-600。Glucose (0.01 mol) and acrylamide (0.015 mol) were stirred and dissolved in deionized water (80 mL), and then cerium nitrate hexahydrate (0.0045 mol) and lanthanum nitrate hexahydrate (0.0005 mol) were added to form a transparent solution. Then 3.2 mL of 25 wt% ammonia solution was added dropwise with stirring, and the pH value was controlled to be maintained at about 10. After stirring for 5 hours, it was transferred to a 100 mL tetrafluoroethylene-lined autoclave. The autoclave was hydroheated at 180°C for 72 hours, and after cooling to room temperature, the solid precipitate was collected by filtration and washed with deionized water and anhydrous ethanol for many times. It was dried at 100°C for 10 hours and calcined at 600°C for 2 hours with a heating rate of 5°C min -1 , which was recorded as La-CeO 2 -600.
将六水合硝酸镍(0.165g)溶解在一定量的乙二醇(0.2mL)中,然后将上述溶液滴加到上述制备载体(0.3g)中,在40℃下密封24h,在100℃下干燥12h,然后在空气中以5℃ min-1的加热速率在400℃下煅烧2h。煅烧结束后在氢气气氛中400℃还原2h,还原所得的Ni/La-CeO2即为所制备的催化剂[1]Nickel nitrate hexahydrate (0.165 g) was dissolved in a certain amount of ethylene glycol (0.2 mL), and then the solution was added dropwise to the prepared carrier (0.3 g), sealed at 40 ° C for 24 h, dried at 100 ° C for 12 h, and then calcined at 400 ° C for 2 h in air at a heating rate of 5 ° C min -1 . After calcination, it was reduced at 400 ° C for 2 h in a hydrogen atmosphere, and the reduced Ni/La-CeO 2 was the prepared catalyst [1] .
对比例18Comparative Example 18
将一定量六水合硝酸镍和亚硝酰基硝酸钌溶液混合在40mL去离子水中,然后加入一定量Ce0.5Zr0.5O2(商业)中,然后,将悬浮液在50℃水浴中蒸发干燥,然后在110℃下干燥。得到的固体表示为Ni-Ru/CeZrOx,在400℃的空气中煅烧3h,煅烧结束后在氢气气氛中400℃还原2h,还原所得的Ni-Ru/Ce0.5Zr0.5O2即为所制备的催化剂[2]A certain amount of nickel nitrate hexahydrate and ruthenium nitrate solution were mixed in 40 mL of deionized water, and then a certain amount of Ce 0.5 Zr 0.5 O 2 (commercial) was added. Then, the suspension was evaporated to dryness in a 50°C water bath and then dried at 110°C. The obtained solid was represented as Ni-Ru/CeZrO x , calcined in air at 400°C for 3 h, and after the calcination, it was reduced at 400°C for 2 h in a hydrogen atmosphere. The reduced Ni-Ru/Ce 0.5 Zr 0.5 O 2 was the prepared catalyst [2] .
对比例19Comparative Example 19
将一定量六水合硝酸镍和亚硝酰基硝酸钌溶液混合在40mL去离子水中,然后加入一定量Ce0.5Al0.5O2(商业)中,然后,将悬浮液在50℃水浴中蒸发干燥,然后在110℃下干燥。得到的固体在400℃的空气中煅烧3h。煅烧结束后在氢气气氛中400℃还原2h,还原所得的Ni-Ru/Ce0.5Al0.5O2即为所制备的催化剂[2]A certain amount of nickel nitrate hexahydrate and ruthenium nitrate solution were mixed in 40 mL of deionized water, and then a certain amount of Ce 0.5 Al 0.5 O 2 (commercial) was added. Then, the suspension was evaporated to dryness in a 50°C water bath and then dried at 110°C. The obtained solid was calcined in air at 400°C for 3 h. After the calcination, it was reduced at 400°C for 2 h in a hydrogen atmosphere. The reduced Ni-Ru/Ce 0.5 Al 0.5 O 2 was the prepared catalyst [2] .
对比例20Comparative Example 20
将六水合硝酸镍(0.297g)和四水合醋酸锰(0.501g)溶解在6mL去离子水中。在室温下在搅拌下将适量的TiO2(约2g)缓慢加入到水溶液中。将该悬浮液放置3小时,然后加热至80℃以去除多余的H2O。最后将得到的固体在静态空气烘箱中在110℃下干燥过夜,所得的Ni-Mn/TiO2即为所制备的催化剂[3]Nickel nitrate hexahydrate (0.297 g) and manganese acetate tetrahydrate (0.501 g) were dissolved in 6 mL of deionized water. An appropriate amount of TiO 2 (about 2 g) was slowly added to the aqueous solution under stirring at room temperature. The suspension was left for 3 hours and then heated to 80°C to remove excess H 2 O. Finally, the obtained solid was dried in a static air oven at 110°C overnight. The obtained Ni-Mn/TiO 2 was the prepared catalyst [3] .
对比例21Comparative Example 21
将六水合硝酸镍(0.44g,1.50mmol)、九水合硝酸铝(0.19g,0.50mmoL)、五水合硝酸锆(0.02g,0.005mmol)和尿素(0.60g,10.00mmoL)溶解在去离子水(70mL)中。随后,将混合溶液放入特氟隆内衬的高压釜中,在120℃下进行水热反应12h。离心得到固体产物,用去离子水和乙醇洗涤,直到溶液pH接近7,80℃干燥15h,命名为Ni0.73Zr0.03Al0.24-LDH。将得到的Ni0.73Zr0.03Al0.24-LDH在600℃的H2气体中还原2h(加热速率为5℃/min-1,H2流动速率为50mL min-1)后得到的即为所制备的催化剂[4]Nickel nitrate hexahydrate (0.44 g, 1.50 mmol), aluminum nitrate nonahydrate (0.19 g, 0.50 mmoL), zirconium nitrate pentahydrate (0.02 g, 0.005 mmoL) and urea (0.60 g, 10.00 mmoL) were dissolved in deionized water (70 mL). Subsequently, the mixed solution was placed in a Teflon-lined autoclave and subjected to a hydrothermal reaction at 120 °C for 12 h. The solid product was obtained by centrifugation, washed with deionized water and ethanol until the solution pH was close to 7, and dried at 80 °C for 15 h, named Ni 0.73 Zr 0.03 Al 0.24 -LDH. The obtained Ni 0.73 Zr 0.03 Al 0.24 -LDH was reduced in H 2 gas at 600°C for 2 h (heating rate of 5°C/min -1 , H 2 flow rate of 50 mL min -1 ) to obtain the prepared catalyst [4] .
对比例22Comparative Example 22
将长5cm、直径2cm处理后的圆柱形泡沫镍浸入含有六水合硝酸镍(0.009mol)、九水合硝酸铝(0.0015mol)、硝酸铁(0.0015mol)和尿素(0.04mol)的溶液中搅拌30min后,转移至100mL的聚四氟内衬高压釜中。随后,将高压釜密封并在110℃下加热8h,所得前体用去离子水洗涤数次,并在65℃下在空气中干燥12h。最后,通过前驱体在管式炉中在500℃下以2℃/min的加热速率在流动的H2/N2气氛(1/10,V/V)中原位还原得到的Ni-Fe-Al/NF即为所制备的催化剂[5]The treated cylindrical nickel foam with a length of 5 cm and a diameter of 2 cm was immersed in a solution containing nickel nitrate hexahydrate (0.009 mol), aluminum nitrate nonahydrate (0.0015 mol), iron nitrate (0.0015 mol) and urea (0.04 mol) and stirred for 30 min before being transferred to a 100 mL polytetrafluoroethylene-lined autoclave. Subsequently, the autoclave was sealed and heated at 110 °C for 8 h. The obtained precursor was washed several times with deionized water and dried in air at 65 °C for 12 h. Finally, the Ni-Fe-Al/NF catalyst was obtained by in-situ reduction of the precursor in a tube furnace at 500 °C at a heating rate of 2 °C/min in a flowing H 2 /N 2 atmosphere (1/10, V/V) [5] .
对比例23Comparative Example 23
将六水合硝酸铈、九水合硝酸铬溶解在30mL去离子水中,Cr/Ce摩尔比为1:9。将氨水溶液滴加到前体盐溶液中,同时不断搅拌,直到在pH=10下完全沉淀。过滤混合物以收集沉淀物,用去离子水反复清洗。将固体在110℃下干燥过夜,在500℃下煅烧4h以获得Cr-CeO2载体。Dissolve cerium nitrate hexahydrate and chromium nitrate nonahydrate in 30 mL of deionized water with a Cr/Ce molar ratio of 1:9. Add ammonia solution dropwise to the precursor salt solution while stirring continuously until complete precipitation at pH = 10. Filter the mixture to collect the precipitate and wash it repeatedly with deionized water. Dry the solid at 110 ° C overnight and calcine at 500 ° C for 4 h to obtain the Cr-CeO 2 support.
将Cr-CeO2浸渍到RuCl3·3H2O的水溶液中。将混合物在70℃的水浴中剧烈搅拌蒸发4h,然后 在110℃下进一步干燥过夜。所得的固体命名为RuO2/Cr-CeO2,在500℃的空气中煅烧4h,煅烧结束后在氢气气氛中400℃还原2h,所得的Ru/Cr-CeO2即为所制备的催化剂[6]Cr-CeO 2 was impregnated into an aqueous solution of RuCl 3 ·3H 2 O. The mixture was vigorously stirred and evaporated in a water bath at 70 °C for 4 h, and then The solid was further dried at 110°C overnight. The obtained solid was named RuO 2 /Cr-CeO 2 and calcined in air at 500°C for 4 h. After calcination, it was reduced at 400°C in a hydrogen atmosphere for 2 h. The obtained Ru/Cr-CeO 2 was the prepared catalyst [6] .
对比例24Comparative Example 24
Ru-TiO2:用去离子水稀释0.6g三氯化钌水合物至50mL,然后剧烈搅拌,加入2.0g锐钛矿二氧化钛。然后,将悬浮液在50℃水浴中蒸发干燥,然后在110℃下干燥。得到的固体表示为Ru/TiO2,在400℃的空气中煅烧3h。然后,用稀氨溶液反复清洗样品,以去除残留的氯化物,样品在60℃下干燥过夜,所得的Ru/TiO2即为所制备的催化剂。Ru/TiO2催化剂中Ru的负载量为10wt%。Ru-TiO 2 : Dilute 0.6 g of ruthenium trichloride hydrate to 50 mL with deionized water, then stir vigorously and add 2.0 g of anatase titanium dioxide. Then, evaporate the suspension to dryness in a 50°C water bath and then dry at 110°C. The obtained solid is denoted as Ru/TiO 2 and calcined in air at 400°C for 3 h. Then, wash the sample repeatedly with dilute ammonia solution to remove residual chloride, dry the sample at 60°C overnight, and the obtained Ru/TiO 2 is the prepared catalyst. The loading of Ru in the Ru/TiO 2 catalyst is 10 wt%.
对比例25Comparative Example 25
商业Ru/Al2O3 Commercial Ru/Al 2 O 3
除使用Ru-TiO2和商业Ru-Al2O3,还原温度为200℃以外,其余均与实施例1相同。The process is the same as that of Example 1 except that Ru-TiO 2 and commercial Ru-Al 2 O 3 are used and the reduction temperature is 200°C.
表1中给出了各催化剂用于CO2甲烷化反应中的CO2转化率。Table 1 shows the CO 2 conversion rate of each catalyst in the CO 2 methanation reaction.
表1各催化剂用于CO2甲烷化反应中的CO2转化率


a:未检测到该物质,含量忽略不计
Table 1 CO 2 conversion rate of each catalyst in CO 2 methanation reaction


a: The substance was not detected and the content is negligible.
与对比例相比,表1中实施例1至实施例13显示出了更高的低温CO2甲烷化活性,体现了反相氧化物/金属催化剂相较于传统正向金属/氧化物低温催化CO2甲烷化的优越性。Compared with the comparative example, Examples 1 to 13 in Table 1 showed higher low-temperature CO 2 methanation activity, reflecting the superiority of the reverse oxide/metal catalyst over the traditional forward metal/oxide low-temperature catalytic CO 2 methanation.
图1给出CO2甲烷化反应及副反应逆水汽变化反应随温度变化的热力学图,甲烷化反应是强放热反应,低温有利于反应进行。逆水煤气变换反应是吸热反应,高温有利于CO的生成。Figure 1 shows the thermodynamic diagram of CO2 methanation reaction and the side reaction reverse water gas shift reaction with temperature. Methanation reaction is a strong exothermic reaction, and low temperature is conducive to the reaction. Reverse water gas shift reaction is an endothermic reaction, and high temperature is conducive to the formation of CO.
图2给出实施例1、9、10与对比例1、2、3、24、25的130-320℃区间反应结果对比,可见反相ZrMnOx/Ni催化剂在170-180℃便展现出优异的性能,在21000h-1空速下可以达到接近平衡转化率的CO2转化性能,并且目标产物甲烷选择性>99.9%,远超商业Ru/Al2O3催化剂与Ru/TiO2催化剂性能。而Ni负载于ZrMnOx氧化物固溶体的正向催化剂要在260℃以上才能达到50%以上的CO2转化率。Figure 2 shows the comparison of the reaction results in the range of 130-320°C between Examples 1, 9, 10 and Comparative Examples 1, 2, 3, 24, 25. It can be seen that the reverse ZrMnO x /Ni catalyst exhibits excellent performance at 170-180°C, and can achieve a CO 2 conversion performance close to the equilibrium conversion rate at a space velocity of 21000h -1 , and the target product methane selectivity is >99.9%, far exceeding the performance of commercial Ru/Al 2 O 3 catalysts and Ru/TiO 2 catalysts. The forward catalyst with Ni supported on ZrMnO x oxide solid solution can only achieve a CO 2 conversion rate of more than 50% at a temperature above 260°C.
图3给出实施例1在190℃,21000-127000h-1空速范围的甲烷化活性结果,可见高空速下反相ZrMnOx/Ni催化剂仍保持高CO2转化率以及接近100%的甲烷选择性。FIG3 shows the methanogenic activity results of Example 1 at 190° C. and a space velocity range of 21000-127000 h -1 . It can be seen that the inverse ZrMnO x /Ni catalyst still maintains a high CO 2 conversion rate and a methane selectivity close to 100% at high space velocity.
图4给出实施例1在180℃,1500h范围的稳定性测试结果,运行1500h后,催化剂活性无明显变化。FIG4 shows the stability test results of Example 1 at 180° C. for 1500 h. After running for 1500 h, there is no significant change in the catalyst activity.
图5给出给出实施例1与对比例6、7、8、9的反应结果,对比不同沉淀碳酸钠、氨水、碳酸铵、草酸铵、氢氧化钠,均可制备出高性能低温甲烷化反相催化剂,其中碳酸钠作为沉淀剂效果最佳。FIG5 shows the reaction results of Example 1 and Comparative Examples 6, 7, 8, and 9. By comparing different precipitated sodium carbonate, ammonia water, ammonium carbonate, ammonium oxalate, and sodium hydroxide, high-performance low-temperature methanation reverse catalysts can be prepared, among which sodium carbonate has the best effect as a precipitant.
图6给出给出实施例1、6、7与对比例13的130-220℃区间反应结果,相比于反相ZrMnOx/Ni催化剂,钴掺杂导致活性一定程度降低,Co负载于ZrMnOx氧化物固溶体的正向催化剂活性相比于反相明显下降。FIG6 shows the reaction results in the range of 130-220° C. for Examples 1, 6, 7 and Comparative Example 13. Compared with the reverse ZrMnO x /Ni catalyst, cobalt doping leads to a certain degree of reduction in activity. The forward catalyst activity of Co loaded on ZrMnO x oxide solid solution is significantly reduced compared with the reverse phase.
表1对比实施例1、9、10、13与对比例10、11、12结果,通过体积浸渍法、沉积沉淀法以及多孔的整体式催化剂浸渍氧化物纳米粒子前体盐的制备法均可以合成出性能优异的反相甲烷化催化剂。Table 1 compares the results of Examples 1, 9, 10, 13 with Comparative Examples 10, 11, 12. Excellent reverse methanation catalysts can be synthesized by volume impregnation method, deposition precipitation method and porous monolithic catalyst impregnation oxide nanoparticle precursor salt preparation method.
图7给出实施例9-10与对比例4-5的反应结果,可见与三元反相催化剂趋势一致,二元反相催化剂也具备优于传统正向催化的反应性能。FIG7 shows the reaction results of Examples 9-10 and Comparative Examples 4-5. It can be seen that the trend is consistent with that of the ternary reverse catalyst, and the binary reverse catalyst also has a reaction performance that is superior to that of the traditional forward catalysis.
图8为实施例1制备的催化剂的HAADF-STEM照片,可以看到本发明制备的催化剂金属载体粒径为10nm左右,氧化物均匀分散于金属载体上。FIG8 is a HAADF-STEM photograph of the catalyst prepared in Example 1. It can be seen that the particle size of the metal carrier of the catalyst prepared in the present invention is about 10 nm, and the oxide is evenly dispersed on the metal carrier.
以上所述仅为本申请的较佳实施例,并不用以限制本申请,凡在本申请的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本申请保护的范围之内。The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.
参考文献References
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[4]He F,Zhuang J,Lu B,et al.Ni-based catalysts derived from Ni-Zr-Al ternary hydrotalcites show outstanding catalytic properties for low-temperature CO2 methanation[J].Applied Catalysis B:Environmental,2021,293:120218.[4]He F, Zhuang J, Lu B, et al.Ni-based catalysts derived from Ni-Zr-Al ternary hydrotalcites show outstanding catalytic properties for low-temperature CO 2 methanation[J].Applied Catalysis B:Environmental,2021 ,293:120218.
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Claims (9)

  1. 一种固体反相催化剂,其特征在于,所述的固体反相催化剂以解离氢气的金属作为载体,以产生氧空位吸附活化二氧化碳的纳米氧化物作为负载相,纳米氧化物均匀分散于金属载体表面,具备纳米氧化物/金属反相界面结构;A solid reverse phase catalyst, characterized in that the solid reverse phase catalyst uses a metal that dissociates hydrogen as a carrier, uses a nano-oxide that generates oxygen vacancies to adsorb and activate carbon dioxide as a support phase, and the nano-oxide is uniformly dispersed on the surface of the metal carrier, and has a nano-oxide/metal reverse phase interface structure;
    其中,in,
    载体金属选自钴、镍、铝、铜、钌中的一种或多种;The carrier metal is selected from one or more of cobalt, nickel, aluminum, copper and ruthenium;
    负载相纳米氧化物选自氧化钛、氧化铝、氧化锰、氧化铈、氧化锆、氧化硅、氧化钨中的一种或多种;The supported phase nano-oxide is selected from one or more of titanium oxide, aluminum oxide, manganese oxide, cerium oxide, zirconium oxide, silicon oxide, and tungsten oxide;
    基于载体和负载相中金属的总摩尔量,负载相金属的摩尔分数在0.01~30%。Based on the total molar amount of the metal in the carrier and the supported phase, the molar fraction of the metal in the supported phase is 0.01 to 30%.
  2. 如权利要求1所述的固体反相催化剂的制备方法,其特征在于,所述的制备方法包括:The method for preparing a solid reverse phase catalyst according to claim 1, characterized in that the preparation method comprises:
    通过水热法或共沉淀法,在沉淀剂以及溶剂条件下制备载体前驱体;Prepare a carrier precursor by a hydrothermal method or a co-precipitation method in the presence of a precipitant and a solvent;
    通过溶胶法在沉淀剂、溶剂和保护剂条件下制备纳米氧化物分散液;The nano-oxide dispersion is prepared by a sol method in the presence of a precipitant, a solvent and a protective agent;
    通过原位沉淀或过体积浸渍的方式,将纳米氧化物原位沉积沉淀或浸渍到载体前驱体上,得到的粉末状固体再经过焙烧、还原步骤后,纳米氧化物均匀分散于金属载体表面,即得固体反相催化剂。The nano-oxide is in-situ deposited or impregnated onto the carrier precursor by in-situ precipitation or excess volume impregnation. The obtained powdered solid is then subjected to calcination and reduction steps, and the nano-oxide is evenly dispersed on the surface of the metal carrier to obtain a solid reverse phase catalyst.
  3. 如权利要求2所述的固体反相催化剂的制备方法,其特征在于,包括如下步骤:The method for preparing a solid reverse phase catalyst according to claim 2, characterized in that it comprises the following steps:
    (1)纳米氧化物的合成(1) Synthesis of Nano-Oxides
    将负载相的前体盐溶解于溶剂中,所得溶液加入到沉淀剂溶液中,得到氢氧化物溶胶;将所得氢氧化物溶胶加入到乙醇中,得到氢氧化物-乙醇溶胶;再将氢氧化物-乙醇溶胶分散于油酸/油胺/乙醇的混合溶液中,搅拌均匀,转移高压釜中,密封,在80~220℃下溶剂热处理1~24h,之后收集固体产物,用去离子水洗涤至洗涤液pH为中性,冻干,得到纳米氧化物,分散于乙醇中得到纳米氧化物分散液,备用;The precursor salt of the load phase is dissolved in a solvent, and the obtained solution is added to a precipitant solution to obtain a hydroxide sol; the obtained hydroxide sol is added to ethanol to obtain a hydroxide-ethanol sol; the hydroxide-ethanol sol is then dispersed in a mixed solution of oleic acid/oleylamine/ethanol, stirred evenly, transferred to an autoclave, sealed, and subjected to solvent thermal treatment at 80 to 220° C. for 1 to 24 hours, after which a solid product is collected, washed with deionized water until the pH of the washing solution is neutral, and freeze-dried to obtain a nano-oxide, which is dispersed in ethanol to obtain a nano-oxide dispersion for later use;
    其中,负载相的前体盐选自四氯化钛、钛酸四丁酯;硝酸铝、水合硝酸铝、氯化铝;硝酸锰、水合硝酸锰、氯化锰;硝酸铈、水合硝酸铈、氯化铈;硝酸锆、水合硝酸锆、氯化锆;正硅酸乙酯;偏钨酸铵、钨酸钠、氯化钨中的一种或多种;The precursor salt of the supported phase is selected from one or more of titanium tetrachloride, tetrabutyl titanate; aluminum nitrate, hydrated aluminum nitrate, aluminum chloride; manganese nitrate, hydrated manganese nitrate, manganese chloride; cerium nitrate, hydrated cerium nitrate, cerium chloride; zirconium nitrate, hydrated zirconium nitrate, zirconium chloride; tetraethyl orthosilicate; ammonium metatungstate, sodium tungstate, tungsten chloride;
    (2)固体反相催化剂的合成(2) Synthesis of solid reverse phase catalyst
    将载体的前体盐溶于溶剂中,向所得溶液中滴加步骤(1)制备的纳米氧化物分散液,然后在搅拌下滴加沉淀剂溶液,控制pH=9,接着在室温下老化,过滤,洗涤,干燥,在静态空气中煅烧,煅烧结束后在氢气气氛中还原,制得固体反相催化剂;The precursor salt of the carrier is dissolved in a solvent, and the nano-oxide dispersion prepared in step (1) is added dropwise to the obtained solution, and then a precipitant solution is added dropwise under stirring, and the pH is controlled to be 9, followed by aging at room temperature, filtering, washing, drying, calcining in static air, and reducing in a hydrogen atmosphere after the calcination to obtain a solid reverse phase catalyst;
    其中,载体的前体盐选自硝酸钴,水合硝酸钴,氯化钴,硝酸镍,水合硝酸镍,氯化镍,硝酸铜,水合硝酸铜,氯化铜,氯化钌中的一种或多种;Wherein, the precursor salt of the carrier is selected from one or more of cobalt nitrate, hydrated cobalt nitrate, cobalt chloride, nickel nitrate, hydrated nickel nitrate, nickel chloride, copper nitrate, hydrated copper nitrate, copper chloride, and ruthenium chloride;
  4. 如权利要求3所述的固体反相催化剂的制备方法,其特征在于,步骤(1)或步骤(2)中,溶剂选自水、甲醇、乙醇、丁醇、四氢呋喃、甲基叔丁基醚中的一种或几种。The method for preparing a solid reverse phase catalyst according to claim 3, characterized in that in step (1) or step (2), the solvent is selected from one or more of water, methanol, ethanol, butanol, tetrahydrofuran, and methyl tert-butyl ether.
  5. 如权利要求3所述的固体反相催化剂的制备方法,其特征在于,步骤(1)或步骤(2)中,沉淀剂选自碳酸铵、氨水、尿素、氢氧化钠、碳酸氢钠、草酸铵、草酸中的一种或几种。The method for preparing a solid reverse phase catalyst according to claim 3, characterized in that in step (1) or step (2), the precipitant is selected from one or more of ammonium carbonate, ammonia water, urea, sodium hydroxide, sodium bicarbonate, ammonium oxalate, and oxalic acid.
  6. 如权利要求3所述的固体反相催化剂的制备方法,其特征在于,步骤(2)中,煅烧的温度为200~600℃,时间为1~12h。The method for preparing a solid reverse phase catalyst as claimed in claim 3, characterized in that in step (2), the calcination temperature is 200 to 600° C. and the time is 1 to 12 hours.
  7. 如权利要求3所述的固体反相催化剂的制备方法,其特征在于,步骤(2)中,还原的温度为200~700℃,时间为1~6h;还原气氛中氢气浓度范围在5~100%,总流量范围在5~100ml/min。 The method for preparing a solid reverse phase catalyst as described in claim 3 is characterized in that in step (2), the reduction temperature is 200-700° C., the time is 1-6 h; the hydrogen concentration in the reducing atmosphere is in the range of 5-100%, and the total flow rate is in the range of 5-100 ml/min.
  8. 如权利要求1所述的固体反相催化剂在二氧化碳甲烷化反应中的应用。Use of the solid reverse phase catalyst as claimed in claim 1 in the methanation reaction of carbon dioxide.
  9. 如权利要求8所述的应用,其特征在于,所述应用的方法为:The application according to claim 8, characterized in that the method of the application is:
    将固体反相催化剂置于固定床反应器中,通入二氧化碳与氢气摩尔比为1:4的反应气,体积空速9000~127000h-1,反应压力范围常压~6Mpa,反应温度范围25~450℃。 The solid reverse phase catalyst is placed in a fixed bed reactor, and a reaction gas with a molar ratio of carbon dioxide to hydrogen of 1:4 is introduced, the volume space velocity is 9000-127000h -1 , the reaction pressure range is normal pressure to 6Mpa, and the reaction temperature range is 25-450°C.
PCT/CN2023/098201 2023-02-17 2023-06-05 Solid inverse catalyst, and preparation method therefor and use thereof in catalysis of low-temperature carbon dioxide methanation WO2024169084A1 (en)

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