WO2024160192A1 - Microneedle device - Google Patents
Microneedle device Download PDFInfo
- Publication number
- WO2024160192A1 WO2024160192A1 PCT/CN2024/074632 CN2024074632W WO2024160192A1 WO 2024160192 A1 WO2024160192 A1 WO 2024160192A1 CN 2024074632 W CN2024074632 W CN 2024074632W WO 2024160192 A1 WO2024160192 A1 WO 2024160192A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flow channel
- microneedle
- drug flow
- drug
- exhaust
- Prior art date
Links
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
- A61M37/0015—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
- A61M37/0015—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin by using microneedles
- A61M2037/0061—Methods for using microneedles
Definitions
- the present application relates to the field of medical device technology, and in particular to a microneedle device.
- injection is one of the main routes of drug administration.
- injection faces a series of problems such as the need for professional training, patient fear, safety, cross-infection, etc. Therefore, the optimization of injection routes is a research field that has received widespread attention.
- Microneedles are a transdermal mechanical device that can penetrate the stratum corneum to form a drug delivery channel without stimulating the subcutaneous pain nerves. Compared with conventional syringe subcutaneous injection, the efficacy of microneedle injection is equal or sometimes even higher. At the same time, it can overcome most of the problems faced by injection, patients have higher compliance, less fear of injections, and relatively higher safety.
- some microneedle devices require external energy or substances to start the device and the injection process, which is inconvenient to use and difficult to use anytime and anywhere; some microneedle devices rely on the patient's personal operating ability or accuracy to start the infusion. For example, manual squeezing is used to start the device, which will be affected by the pressing force and angle, which will lead to poor patient compliance and difficulty in continuous use; some microneedle devices use precise mechanical components and electronic components to control the infusion, which have complex structures, high costs, and are difficult to promote; at the same time, the drug injection volume of most existing microneedle drug delivery devices is fixed and cannot be selected, making it difficult to accurately adapt to different populations. That is, the existing microneedle devices have great limitations.
- the present application provides a microneedle device, which has a simple structure and is easy to operate.
- microneedle device comprising:
- a fluid control module comprising a driving medium storage chamber and a drug flow channel, the driving medium storage chamber and the drug flow channel are connected in sequence, and a first exhaust channel is provided on the drug flow channel;
- a microneedle module comprises a microneedle, wherein the inlet end of the microneedle is connected to the outlet end of the drug flow channel.
- At least one first exhaust channel is provided on the drug flow channel.
- the first exhaust channels are spaced apart along the axial direction of the drug flow channel.
- a second exhaust channel is provided between the first exhaust channel and the outlet of the drug flow channel
- a second exhaust channel is provided between the last of the first exhaust channels and the outlet of the drug flow channel along the direction from the inlet to the outlet of the drug flow channel.
- the inner diameters of the first exhaust channel and the second exhaust channel decrease continuously from the inlet to the outlet.
- a diameter-changing cut-off point is provided on the first exhaust channel, and the inner diameter from the diameter-changing cut-off point to the outlet end of the first exhaust channel remains unchanged;
- the second exhaust passage is provided with a diameter-changing cut-off point, and the inner diameter from the diameter-changing cut-off point to the outlet end of the second exhaust passage remains unchanged.
- the first exhaust channel and the second exhaust channel are integrated with the drug flow channel.
- the fluid control module also includes a first film layer and a second film layer, the outlet of the first exhaust channel is provided with the first film layer and the second film layer, the second film layer is located on the upper layer of the first film layer, the outlet of the second exhaust channel is provided with the first film layer, the first film layer is used to drive the medium to pass through and prevent the drug from flowing out, and the second film layer is used to seal the outlet of the first exhaust channel.
- all of the first film layers are located on the same film layer.
- the first film layer is a hydrophobic breathable film
- the second film layer is a sealing film
- the average pore size of the hydrophobic breathable membrane is 0.1 to 100 microns.
- the fluid control module further includes a barrier fluid storage portion, and the driving medium storage chamber, the barrier fluid storage portion and the drug flow channel are connected in sequence.
- the barrier fluid storage portion and the drug flow channel are integrated.
- the microneedle module includes a plurality of microneedles
- It also includes a transfer chamber, which has an inner cavity for accommodating drugs, the transfer chamber is connected to the drug flow channel, and the inlet of the microneedle is connected to the inner cavity of the transfer chamber.
- the drug flow channel is an annular spiral or S-shaped.
- the height of the drug flow channel in the Z-axis direction gradually decreases from the inlet to the outlet of the drug flow channel.
- the microneedle module further includes a sealing mechanism for sealing the outlet of the microneedle.
- the sealing mechanism includes a sealing layer, and the sealing layer covers the outlet end of the microneedle.
- the microneedle device provided in the present application, through the combined action of the liquid control module and the microneedle module, when in use, opens the outlet of the first exhaust channel and releases the driving medium in the driving medium storage chamber, and applies a driving action to the drug preset in the drug flow channel through the driving medium preset in the driving medium storage chamber. Under the action of the driving pressure of the driving medium, the drug passes through the drug flow channel to reach the microneedle to inject the drug into the user, and the structure is simple and the operation is easy.
- FIG1 is an isometric view of an embodiment of a microneedle device provided by the present application.
- FIG2 is a front view of an embodiment of a microneedle device provided by the present application.
- FIG3 is a top view of an embodiment of a microneedle device provided by the present application (the first film layer and the second film layer are hidden);
- Fig. 4 is a cross-sectional view of A-A in Fig. 2;
- FIG5 is a partial enlarged view of B in FIG4;
- FIG6 is a front view of another embodiment of a microneedle device
- FIG7 is a schematic diagram of the internal structure of another embodiment of a microneedle device.
- FIG. 8 is a cross-sectional view of another embodiment of a microneedle device.
- Reference numerals 1. Driving medium storage chamber; 2. Microneedle flow channel; 3. Drug flow channel; 4. First exhaust channel; 5. Microneedle; 6. Second exhaust channel; 7. First film layer; 8. Second film layer; 9. Barrier fluid storage portion; 10. Microneedle fixing seat; 11 Transfer chamber; 12. Sealing layer.
- microneedle device of the present application is described below with reference to FIGS. 1 to 8 .
- microneedle device comprising:
- a fluid control module comprises a driving medium storage chamber 1 and a drug flow channel 3, the driving medium storage chamber 1 and the drug flow channel 3 are connected in sequence, and a first exhaust channel 4 is provided on the drug flow channel 3;
- the microneedle module comprises a microneedle 5 , and an inlet end of the microneedle 5 is connected to an outlet end of the drug flow channel 3 .
- the microneedle device provided by the present application, through the combined action of the fluid control module and the microneedle module, when in use, opens the outlet of the first exhaust channel 4 and releases the driving medium in the driving medium storage chamber 1, and applies a driving action to the drug preset in the drug flow channel 3 through the driving medium preset in the driving medium storage chamber 1, and the drug passes through the drug flow channel 3 under the driving pressure of the driving medium.
- the channel 3 reaches the microneedle 5 to inject the drug to the user, and the structure is simple and the operation is easy.
- the driving medium storage chamber 1 can be a cube, a cuboid, a sphere, an ellipsoid, a cylinder, a cone, a tube, a ring or other irregular shapes.
- the overall size of the device is suitable for manual operation, between 0.1 and 100 cubic centimeters.
- the driving medium storage chamber 1 is used to store high-pressure gas or volatile gas, and the high-pressure gas can be a certain gas or a combination of several gases.
- the high-pressure gas can be an inert gas selected from helium, neon, argon, krypton, and xenon; the high-pressure gas can be nitrogen, oxygen, carbon dioxide, sulfur hexafluoride, chlorofluorocarbons, fluorocarbons, nitrous oxide, nitrogen dioxide, propane, n-pentane, etc.
- the volatile liquid can be a certain liquid or a combination of several liquids.
- the volatile liquid can be acetic acid, ethyl acetate, alcohol, etc.
- the pressure of the high-pressure gas or volatile liquid is greater than or equal to 1 times the atmospheric pressure, and can be any multiple between 1 and 100 times the standard atmospheric pressure.
- the pressure of the high-pressure gas or volatile liquid can be 1.05 times, 1.1 times, 1.2 times, 1.3 times, ..., 2 times, 2.1 times, 2.2 times, ..., 9.8 times, 9.9 times, 10 times, ..., 99.9 times, 100 times the standard atmospheric pressure.
- the drug is in liquid dosage form, which can be an aqueous solution, non-aqueous solution, suspension, emulsion, gel and cream; the drug can be a small molecule drug or a macromolecule drug.
- Small molecule drugs can be protac (Proteolysis Targeting Chimeras, protein hydrolysis targeting chimeras) drugs.
- Macromolecule drugs include peptides, proteins, monoclonal antibodies, bispecific antibodies, ADC drugs (Antibody to drug Conjugate, antibody-coupled drugs).
- the drug can also be an RNA therapeutic drug, such as mRNA (messenger RNA), RNAi (RNA interference drug), siRNA (short interfering RNA), ASO (antistreptolysin), etc., gene therapy drugs, gene editing drugs.
- the drug can also be traditional Chinese medicine, Chinese patent medicine, etc.
- the drug can be a combination of the above multiple drugs.
- the drug can be growth hormone, insulin, epinephrine, low molecular weight heparin, morphine, vaccine, local anesthetic drug, etc.
- the drug can also include other excipients, such as preservatives, solubilizers/surfactants, buffers, isotonic regulators, suspending agents, dispersants, wetting agents, etc.
- the drug can also include other active ingredients.
- the drug is suitable for administration via intradermal, subcutaneous, or intramuscular injection.
- the microneedle 5 may be a metal microneedle, an alloy microneedle, a polymer microneedle, a silk protein microneedle, a ceramic microneedle, a silicon microneedle, a graphene microneedle, etc.
- the microneedle 5 may be a solid microneedle, a hollow microneedle, a soluble microneedle, etc. In this embodiment, the microneedle 5 is a hollow microneedle as an example.
- a plurality of first exhaust channels 4 are provided on the drug flow channel 3, and the plurality of first exhaust channels 4 are arranged at intervals along the axial direction of the drug flow channel 3.
- the number of the first exhaust channels 4 is set according to actual needs, which is related to the different dosage gradients of the drug for different users, and the number can be 1 to 10, or more than 10.
- the spacing between the multiple first exhaust channels 4 on the flow channel is set according to a certain rule.
- the rule may be set at a certain distance. For example, assuming that the axial distance from the starting point of the drug flow channel 3 to the first first exhaust channel 4 is L, the axial distance of the drug flow channel 3 between each subsequent first exhaust channel 4 may be any value between L and 10L or any value above 10L, or any value below 0.05L or any value between 0.05L and L;
- the rule can also be set according to the volume of a certain drug flow channel 3. For example, assuming that the volume in the flow channel from the starting point of the drug flow channel 3 to the first first exhaust channel 4 is V, the volume in the flow channel between each subsequent first exhaust channel 4 can be any value between V and 10V or any value above 10V, or any value below 0.05V or any value between 0.05V and V.
- the above settings are to facilitate different first exhaust channels 4 to correspond to different drug injection volumes, so as to meet the injection needs of different groups of people for drug volumes, especially to meet the different injection needs of people of different weights or different ages for drug volumes.
- several injection gears of different volumes of drugs are set, and the volume of the injected drug is converted into the volume of the space in the drug flow channel 3, and then several different specific positions of the first exhaust channels 4 can be set for the specific drug.
- scale marks can also be set at different first exhaust channels 4 to prompt the user to open the first exhaust channel 4 at that location to correspond to the amount of drug to be injected.
- the gaps between each first exhaust channel 4 are The distance can also be set according to other specific rules. It can meet the needs of quantitatively adjusting different drug injection amounts according to different first exhaust channels 4.
- a second exhaust channel 6 is provided between the last first exhaust channel 4 and the outlet of the drug flow channel 3 along the direction from the inlet to the outlet of the drug flow channel 3.
- the pressure inside and outside the drug flow channel 3 is unbalanced.
- the high-pressure gas taking this as an example, the same below
- the outlet of the first exhaust channel 4 there is opened the gas will be discharged from the first exhaust channel 4 there, at which time the pressure inside and outside is balanced, and the drug no longer moves forward.
- the pressure inside and outside the flow channel is unbalanced, but at this time, no outlet of the first exhaust channel 4 is opened. At this time, the high-pressure gas will push the drug to flow forward all the time.
- the high-pressure gas moves to the position of the second exhaust channel 6 in the flow channel, if the outlet of the second exhaust channel 6 is opened, the high-pressure gas will be passively discharged from the second exhaust channel 6, so that the high-pressure gas will not enter the microneedle module and the human body with the drug, thereby playing a role in safety protection for the user.
- the second exhaust channel 6 is provided between the first exhaust channel 4 and the drug flow channel 3, which also plays a role in safety protection for the user.
- the inner diameter of the first exhaust channel 4 and the second exhaust channel 6 is less than or equal to the inner diameter of the flow channel.
- the inner diameter range of the first exhaust channel 4 and the second exhaust channel 6 can be any value between 0.05 and 100 mm, for example: it can be 0.1 mm, 0.2 mm, ..., 1.0 mm, 1.1 mm, ..., 4.9 mm, 5 mm, ..., 99.9 mm, 100 mm.
- the inner diameters of the first exhaust channel 4 and the second exhaust channel 6 are continuously reduced from the inlet to the outlet.
- the specific inner diameters of the inlet and outlet ends of the first exhaust channel 4 and the second exhaust channel 6, as well as the specific changes in the inner diameters between the inlet and outlet ends, should be experimentally explored or calculated and designed in combination with the characteristics of the specific drugs, barrier fluids (see below), high-pressure gases, and drug flow channels 3.
- the high-pressure gas is far away from the exhaust channel (referring to the first exhaust channel 4 and the second exhaust channel 6, the same below), under the action of pressure, the exhaust channel has a higher liquid level position.
- the gas pressure gradually decreases, and the liquid level position gradually decreases; when the high-pressure gas advances to a position close to the exhaust channel, the liquid level in the exhaust channel gradually decreases to a position close to the inlet end of the flow channel. Based on the exhaust channel, the liquid level in the exhaust channel gradually decreases to a position close to the inlet end of the flow channel.
- the smooth design in which the inner diameter of the channel continuously decreases from the inlet end and the outlet end makes the connection between the exhaust channel and the drug flow channel 3 not a right angle, so that the remaining liquid in the exhaust channel can easily fall back into the drug flow channel 3 and continue to flow forward under the action of the high-pressure gas, rather than continuing to remain in the exhaust channel to block the exhaust channel.
- the high-pressure gas reaches the exhaust channel position, it can be discharged smoothly, quickly and completely through the exhaust channel, thereby improving the accuracy of the injected drug dosage.
- a variable diameter cut-off point is provided on the first exhaust channel 4, and the inner diameter from the variable diameter cut-off point to the outlet end of the first exhaust channel 4 remains unchanged; a variable diameter cut-off point is provided on the second exhaust channel 6, and the inner diameter from the variable diameter cut-off point to the outlet end of the second exhaust channel 6 remains unchanged.
- the first exhaust channel 4 and the second exhaust channel 6 are integrated with the drug flow channel 3 to facilitate processing and manufacturing.
- the fluid control module also includes a first film layer 7 and a second film layer 8, and the outlets of all first exhaust channels 4 are provided with the first film layer 7 and the second film layer 8, and the second film layer 8 is located on the upper layer of the first film layer 7, and the outlet of the second exhaust channel 6 is provided with the first film layer 7, and the first film layer 7 is used to drive the medium to pass through and prevent the drug from flowing out, and the second film layer 8 is used to seal the outlet of the first exhaust channel 4.
- the second film layer 8 arranged at the outlet end of the first exhaust channel 4 is uncovered, and under the action of the driving medium in the driving medium storage chamber 1, the drug flows in the drug flow channel 3, and when the driving medium flows to the first exhaust channel 4 where the second film layer 8 is uncovered, the driving medium (volatile gas generated by high-pressure air or volatile liquid) is discharged through the first film layer 7 (the drug is blocked in the first film layer 7), and the internal and external pressures are balanced at this time, and the drug that loses the driving force no longer flows forward.
- the outlet of the first exhaust channel 4 can be quickly opened by setting the first film layer 7 and the second film layer 8, and the drug can be prevented from flowing out through the first exhaust channel 4 at the same time, and the operation is simple.
- all first film layers 7 are located on the same film layer for ease of preparation.
- the first film layer 7 is a hydrophobic breathable film
- the second film layer 8 is a sealing film.
- the material of the hydrophobic breathable film can be a single polymer material or a composite polymer material, and the polymer material can be polytetrafluoroethylene, fluorinated polyethylene, polyethylene, polypropylene, etc.
- the average pore size of the hydrophobic breathable film can be any value between 0.1 and 100 microns.
- the thickness of the hydrophobic breathable film can be any value between 10 and 10,000 microns.
- the hydrophobic semipermeable membrane is connected to the device by physical and chemical methods such as ultrasonic welding, mechanical connection or bonding.
- the second film layer 8 can be
- the sealing film can be a single polymer material or a composite polymer material.
- the sealing film material can be polyurethane, polysulfide, acrylate, polyvinyl chloride, polymethyl methacrylate, ethylene-vinyl acetate copolymer, etc.
- the sealing film material can be a metal or alloy, for example, the sealing film material can be aluminum, magnesium, tin, tungsten, gold, silver, etc.
- the sealing film material can be paper, for example, oil paper, kraft paper, etc.
- the sealing film material can also be a ceramic material, a metal-ceramic compound material, etc.
- the average pore size of the hydrophobic breathable membrane is any value between 0.1 and 100 microns, which facilitates the passage of air or volatile gases and prevents the passage of drugs.
- the fluid control module also includes a barrier fluid storage portion 9, and the driving medium storage chamber 1, the barrier fluid storage portion 9 and the drug flow channel 3 are connected in sequence.
- the barrier fluid storage portion 9 is preset with a barrier fluid and ensures that the barrier fluid and the drug together fill the entire barrier fluid storage portion 9 and the drug flow channel 3.
- the barrier fluid is preferably a high-viscosity viscous fluid with a viscosity range of 103cP to 106cP at room temperature.
- the viscous fluid has a viscosity range of 104cP to 5 ⁇ 105cP at room temperature
- the fluid is a non-Newtonian fluid with a viscosity range of 104cP to 2 ⁇ 105cP at room temperature.
- Non-Newtonian fluids may include one or more polymers exhibiting non-Newtonian properties, and solutions or multiphase mixtures thereof.
- the polymer may include one or more homopolymers, copolymers, terpolymers, and the like.
- the polymer may include repeating units derived from one or more polymerizable monomers, including olefins, cycloolefins, dienes, dienes, ethers, esters, amines, carboxylates, acetates, acrylic acid, methacrylic acid, acrylates, methacrylates, vinyl acetate, styrene, vinyl chloride, acrylonitrile, cyanoacrylate, tetrafluoroethylene, etc., and compositions of two or more thereof.
- a multiphase mixture may include two or more fluids that are immiscible, each of which may be organic, aqueous, or a combination thereof.
- a multiphase mixture may be an emulsion, and an emulsion may be a mixture of immiscible liquids, such as toothpaste.
- a multiphase mixture may be an oil-in-water or water-in-oil emulsion, and the oil may include a natural oil, a synthetic oil, or a mixture thereof.
- the natural oil may include animal oils, vegetable oils, and mineral oils. Animal oils may be lard.
- Vegetable oils may be saponifiable oils derived from triglycerides, such as castor oil, soybean oil, sesame oil, cottonseed oil, safflower oil, etc.
- Mineral oils may be aliphatic or paraffinic hydrocarbons, such as vaseline.
- the synthetic oil may be silicone oil.
- barrier fluid storage portion 9 and the drug flow channel 3 are integrated to facilitate manufacturing.
- the microneedle module includes a plurality of microneedles 5; and also includes a transfer chamber 11, the transfer chamber 11 has an inner cavity for accommodating drugs, the transfer chamber 11 is connected to the drug flow channel 3, and the entrance of the microneedle 5 is connected to the inner cavity of the transfer chamber 11.
- the function of the transfer chamber 11 is mainly to serve as a "transfer station" for drugs, and the drugs flowing out of the outlet of the drug flow channel 3 are distributed here to each microneedle 5.
- the transfer chamber 11 can be located in the middle of the device, or in the edge area of the device, or at any position in the device.
- the entrance of the microneedle 5 can be directly connected to the transfer chamber 11, or indirectly connected through a connection mechanism that meets the requirements.
- a plurality of microneedles 5 are fixed on the same microneedle fixing seat 10, and the transfer chamber 11 is also arranged on the microneedle fixing seat 10.
- the transfer chamber 11 is connected to the microneedle 5 by using the microneedle flow channel 2.
- the drug flow channel 3 and the microneedles 5 can also be connected in the following manner: the drug flow channel 3 includes a plurality of drug flow channel outlets corresponding to the number of microneedles 5, and the microneedles 5 are connected to the drug flow channel outlets in a one-to-one correspondence. In this way, drugs can be injected into the user simultaneously through multiple microneedles 5.
- the drug flow channel 3 is annular spiral or S-shaped (as shown in Figures 6-8).
- the driving medium storage chamber 1 can be set at the periphery of the drug flow channel 3. At this time, the driving medium pushes the drug from the outer ring to the inner ring; the driving medium storage chamber 1 can also be set in the central area of the drug flow channel 3; at this time, the driving medium pushes the drug from the inner ring to the outer ring.
- the drug flow channel 3 is S-shaped, the turning point where the drug flow channel 3 changes direction is set as a curve rather than a broken line, which is conducive to the flow of drugs in the drug flow channel 3 and improves the accuracy of the drug injection amount.
- the transfer chamber 11 is located at the edge of the device below the flow channel outlet.
- the cross section of the drug flow channel 3 can be circular, elliptical, square, rectangular, pentagonal, hexagonal, triangular, etc. In this embodiment, a circular cross section is used as an example.
- the inner diameter of the drug flow channel 3 can be any value between 0.1 and 100 mm, for example, 0.5 mm, 0.6 mm, ..., 1.1 mm, 1.2 mm, ..., 4.9 mm, 5 mm, ..., 99.9 mm, 100 mm.
- the height of the drug flow channel 3 in the Z-axis direction gradually decreases from the inlet to the outlet of the drug flow channel 3.
- the drug flows in the drug flow channel 3 under the dual effects of air pressure and gravity, thereby improving the accuracy of drug injection amount.
- the microneedle module further includes a sealing mechanism for sealing the outlet of the microneedle 5, so as to seal the outlet of the microneedle 5 when the device is not in use to prevent the drug from flowing out.
- the sealing mechanism includes a sealing layer 12, and the sealing layer 12 covers the outlet end of the microneedle 5.
- the sealing layer 12 can be non-manually removable, such as a gel. When the needle tip of the microneedle 5 pierces the skin, the gel layer is broken under the action of an external force, thereby exposing the needle tip.
- the protective layer can also be manually removable, such as a protective film, and the needle tip of the microneedle 5 is exposed by manually removing the protective film.
- microneedle device of this embodiment The following is a detailed description of the use of the microneedle device of this embodiment.
- a driving medium is preset in the driving medium storage chamber 1
- a barrier fluid is preset in the barrier fluid storage part 9, and a drug is preset in the drug flow channel, wherein the barrier fluid is used to separate the driving medium and the drug
- the outlet of the microneedle 5 is opened manually or non-manually, and the driving medium pushes the drug to move in the drug flow channel 3 under the action of pressure, and the second film layer 8 arranged at different outlets of the first exhaust channel 4 is uncovered according to different usage requirements.
- the driving medium flows to the first exhaust channel 4 where the second film layer 8 is uncovered, the driving medium (volatile gas generated by high-pressure air or volatile liquid) is discharged through the first film layer 7 (the drug is blocked in the first film layer 7).
- the internal and external pressures are balanced, and the drug that loses the driving force no longer flows forward, thereby realizing the control of the drug injection amount. It has a simple structure and is easy to operate.
- the device as a whole abandons high-cost precision instrument components, electronic sensors, etc., has a simple structure, low cost, and is easy to promote. At the same time, the device can be started by a simple action of tearing the film, which is easy to operate, has good patient compliance, and can be used continuously for a long time. At the same time, by setting up multiple first exhaust channels 4, patients with different infusion volume requirements can be adapted in the same device, which greatly enhances the adaptability and ease of use of the device.
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Abstract
A microneedle device, comprising: a fluid control module comprising a driving medium storage chamber (1) and a drug flow channel (3), the driving medium storage chamber (1) and the drug flow channel (3) being connected in sequence, and the drug flow channel (3) being provided with first vent channels (4); and a microneedle module comprising a microneedle (5), an inlet end of the microneedle (5) being communicated with an outlet end of the drug flow channel (3). During use, outlets of the first vent channels (4) are opened and a driving medium in the driving medium storage chamber (1) is released, the driving medium pre-stored in the driving medium storage chamber (1) is used for driving a drug pre-stored in the drug flow channel (3), and the drug reaches the interior of the microneedle (5) through the drug flow channel (3) under the action of the driving pressure of the driving medium, thereby achieving drug injection for a user.
Description
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求于2023年01月31日提交的申请号为202310048168.9,名称为“微针装置”的中国专利申请的优先权,其通过引用方式全部并入本文。This application claims priority to Chinese patent application No. 202310048168.9, filed on January 31, 2023, and entitled “Microneedle Device,” which is incorporated herein by reference in its entirety.
本申请涉及医疗器械技术领域,尤其涉及一种微针装置。The present application relates to the field of medical device technology, and in particular to a microneedle device.
目前,注射给药是药物的主要给药途径之一。然而,对于需要患者居家自行注射的药物而言,注射给药面临着患者需要专业培训、患者恐惧心理、安全性、交叉感染等一系列问题,因此,注射给药途径的优化是一个受到广泛关注的研究领域。微针是一种透皮机械装置,它可以穿透角质层形成给药通道,同时不刺激皮下痛觉神经。相比常规的注射器皮下注射给药,微针注射的药效相等甚至有时会更高,同时可以克服大部分注射给药所面临的问题,患者的依从性更高,对注射的恐惧更少,且安全性也相对较高。At present, injection is one of the main routes of drug administration. However, for drugs that require patients to inject themselves at home, injection faces a series of problems such as the need for professional training, patient fear, safety, cross-infection, etc. Therefore, the optimization of injection routes is a research field that has received widespread attention. Microneedles are a transdermal mechanical device that can penetrate the stratum corneum to form a drug delivery channel without stimulating the subcutaneous pain nerves. Compared with conventional syringe subcutaneous injection, the efficacy of microneedle injection is equal or sometimes even higher. At the same time, it can overcome most of the problems faced by injection, patients have higher compliance, less fear of injections, and relatively higher safety.
现有技术中,有的微针装置需要借助外界能量或物质才能启动装置及注射流程,使用不方便,难以随时随地使用;有的微针装置输液开启方式依赖于患者个人操作能力或精确性,例如利用手动挤压方式来启动,会受到按压力度与角度等的影响,这些均会导致患者依从性较差,难以持续进行使用;有的微针装置采用了精密的机械元器件、电子元器件来进行输液的控制,结构复杂,成本较高,难以推广;同时,现有的大部分微针给药装置的药物注射量是固定的,无法进行选择,难以精确适配不同人群。即现有的微针装置存在着较大的局限性。In the prior art, some microneedle devices require external energy or substances to start the device and the injection process, which is inconvenient to use and difficult to use anytime and anywhere; some microneedle devices rely on the patient's personal operating ability or accuracy to start the infusion. For example, manual squeezing is used to start the device, which will be affected by the pressing force and angle, which will lead to poor patient compliance and difficulty in continuous use; some microneedle devices use precise mechanical components and electronic components to control the infusion, which have complex structures, high costs, and are difficult to promote; at the same time, the drug injection volume of most existing microneedle drug delivery devices is fixed and cannot be selected, making it difficult to accurately adapt to different populations. That is, the existing microneedle devices have great limitations.
因此,亟需一种能够解决上述问题的微针装置。Therefore, there is an urgent need for a microneedle device that can solve the above problems.
发明内容
Summary of the invention
本申请提供一种微针装置,其结构简单,操作简便。The present application provides a microneedle device, which has a simple structure and is easy to operate.
本申请提供一种微针装置,包括:The present application provides a microneedle device, comprising:
流体控制模块,所述流体控制模块包括驱动介质储存室和药物流道,所述驱动介质储存室和所述药物流道依次连接,所述药物流道上设有第一排气通道;A fluid control module, the fluid control module comprising a driving medium storage chamber and a drug flow channel, the driving medium storage chamber and the drug flow channel are connected in sequence, and a first exhaust channel is provided on the drug flow channel;
微针模块,所述微针模块包括微针,所述微针的入口端与所述药物流道的出口端连通。A microneedle module comprises a microneedle, wherein the inlet end of the microneedle is connected to the outlet end of the drug flow channel.
根据本申请提供的微针装置,所述药物流道上设有至少一个所述第一排气通道,当所述药物流道上设有多个所述第一排气通道时,所述第一排气通道沿所述药物流道的轴线方向间隔设置。According to the microneedle device provided in the present application, at least one first exhaust channel is provided on the drug flow channel. When a plurality of first exhaust channels are provided on the drug flow channel, the first exhaust channels are spaced apart along the axial direction of the drug flow channel.
根据本申请提供的微针装置,当所述药物流道上设有一个所述第一排气通道时,所述第一排气通道与所述药物流道的出口之间设有第二排气通道;According to the microneedle device provided in the present application, when a first exhaust channel is provided on the drug flow channel, a second exhaust channel is provided between the first exhaust channel and the outlet of the drug flow channel;
当所述药物流道上设有多个所述第一排气通道时,沿所述药物流道入口至出口方向,最后一个所述第一排气通道与所述药物流道的出口之间设有第二排气通道。When a plurality of the first exhaust channels are provided on the drug flow channel, a second exhaust channel is provided between the last of the first exhaust channels and the outlet of the drug flow channel along the direction from the inlet to the outlet of the drug flow channel.
根据本申请提供的微针装置,所述第一排气通道和所述第二排气通道沿入口至出口方向内径连续减小。According to the microneedle device provided in the present application, the inner diameters of the first exhaust channel and the second exhaust channel decrease continuously from the inlet to the outlet.
根据本申请提供的微针装置,所述第一排气通道上设有变径截止点,所述变径截止点到所述第一排气通道的出口端的内径保持不变;According to the microneedle device provided in the present application, a diameter-changing cut-off point is provided on the first exhaust channel, and the inner diameter from the diameter-changing cut-off point to the outlet end of the first exhaust channel remains unchanged;
所述第二排气通道上设有变径截止点,所述变径截止点到所述第二排气通道的出口端的内径保持不变。The second exhaust passage is provided with a diameter-changing cut-off point, and the inner diameter from the diameter-changing cut-off point to the outlet end of the second exhaust passage remains unchanged.
根据本申请提供的微针装置,所述第一排气通道和所述第二排气通道与所述药物流道设为一体。According to the microneedle device provided in the present application, the first exhaust channel and the second exhaust channel are integrated with the drug flow channel.
根据本申请提供的微针装置,所述流体控制模块还包括第一膜层和第二膜层,所述第一排气通道的出口设有所述第一膜层和所述第二膜层,所述第二膜层位于所述第一膜层上层,所述第二排气通道的出口设有所述第一膜层,所述第一膜层用于驱动介质通过并阻止药物流出,所述第二膜层用于密封所述第一排气通道的出口。According to the microneedle device provided in the present application, the fluid control module also includes a first film layer and a second film layer, the outlet of the first exhaust channel is provided with the first film layer and the second film layer, the second film layer is located on the upper layer of the first film layer, the outlet of the second exhaust channel is provided with the first film layer, the first film layer is used to drive the medium to pass through and prevent the drug from flowing out, and the second film layer is used to seal the outlet of the first exhaust channel.
根据本申请提供的微针装置,所有所述第一膜层位于同一膜层上。
According to the microneedle device provided by the present application, all of the first film layers are located on the same film layer.
根据本申请提供的微针装置,所述第一膜层为疏水透气膜,所述第二膜层为密封膜。According to the microneedle device provided in the present application, the first film layer is a hydrophobic breathable film, and the second film layer is a sealing film.
根据本申请提供的微针装置,所述疏水透气膜上的平均孔径为0.1至100微米。According to the microneedle device provided by the present application, the average pore size of the hydrophobic breathable membrane is 0.1 to 100 microns.
根据本申请提供的微针装置,所述流体控制模块还包括阻隔流体储存部,所述驱动介质储存室、所述阻隔流体储存部和所述药物流道依次连接。According to the microneedle device provided in the present application, the fluid control module further includes a barrier fluid storage portion, and the driving medium storage chamber, the barrier fluid storage portion and the drug flow channel are connected in sequence.
根据本申请提供的微针装置,所述阻隔流体储存部和所述药物流道设为一体。According to the microneedle device provided in the present application, the barrier fluid storage portion and the drug flow channel are integrated.
根据本申请提供的微针装置,所述微针模块包括多根微针;According to the microneedle device provided in the present application, the microneedle module includes a plurality of microneedles;
还包括转接仓,所述转接仓具备用于容纳药物的内腔,所述转接仓与所述药物流道连通,所述微针的入口与所述转接仓的内腔连通。It also includes a transfer chamber, which has an inner cavity for accommodating drugs, the transfer chamber is connected to the drug flow channel, and the inlet of the microneedle is connected to the inner cavity of the transfer chamber.
根据本申请提供的微针装置,所述药物流道为环状螺旋形或S形。According to the microneedle device provided in the present application, the drug flow channel is an annular spiral or S-shaped.
根据本申请提供的微针装置,当所述药物流道为环状螺旋形时,沿所述药物流道入口至出口方向,所述药物流道位于Z轴方向的高度逐渐减小。According to the microneedle device provided in the present application, when the drug flow channel is annular and spiral, the height of the drug flow channel in the Z-axis direction gradually decreases from the inlet to the outlet of the drug flow channel.
根据本申请提供的微针装置,所述微针模块还包括用于密封所述微针的出口的密封机构。According to the microneedle device provided by the present application, the microneedle module further includes a sealing mechanism for sealing the outlet of the microneedle.
根据本申请提供的微针装置,所述密封机构包括密封层,所述密封层覆盖在所述微针的出口端。According to the microneedle device provided in the present application, the sealing mechanism includes a sealing layer, and the sealing layer covers the outlet end of the microneedle.
本申请提供的微针装置,通过液体控制模块和微针模块的组合作用,使用时,打开第一排气通道的出口并释放驱动介质储存室内的驱动介质,通过驱动介质储存室内预设的驱动介质对预设在药物流道内的药物施加驱动作用,药物在驱动介质的驱动压强作用下经过药物流道到达微针内对使用者注射药物,其结构简单,操作简便。The microneedle device provided in the present application, through the combined action of the liquid control module and the microneedle module, when in use, opens the outlet of the first exhaust channel and releases the driving medium in the driving medium storage chamber, and applies a driving action to the drug preset in the drug flow channel through the driving medium preset in the driving medium storage chamber. Under the action of the driving pressure of the driving medium, the drug passes through the drug flow channel to reach the microneedle to inject the drug into the user, and the structure is simple and the operation is easy.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application.
为了更清楚地说明本申请或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
In order to more clearly illustrate the technical solutions in the present application or the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
图1是本申请提供的微针装置实施例的等轴测图;FIG1 is an isometric view of an embodiment of a microneedle device provided by the present application;
图2是本申请提供的微针装置实施例的主视图;FIG2 is a front view of an embodiment of a microneedle device provided by the present application;
图3是本申请提供的微针装置实施例的俯视图(隐藏第一膜层和第二膜层);FIG3 is a top view of an embodiment of a microneedle device provided by the present application (the first film layer and the second film layer are hidden);
图4是图2中A-A剖视图;Fig. 4 is a cross-sectional view of A-A in Fig. 2;
图5是图4中B的局部放大图;FIG5 is a partial enlarged view of B in FIG4;
图6是微针装置另一实施例的主视图;FIG6 is a front view of another embodiment of a microneedle device;
图7是微针装置另一实施例的内部结构示意图;FIG7 is a schematic diagram of the internal structure of another embodiment of a microneedle device;
图8是微针装置另一实施例的剖视图。8 is a cross-sectional view of another embodiment of a microneedle device.
附图标记:
1、驱动介质储存室;2、微针流道;3、药物流道;4、第一排气通道;
5、微针;6、第二排气通道;7、第一膜层;8、第二膜层;9、阻隔流体储存部;10、微针固定座;11转接仓;12、密封层。Reference numerals:
1. Driving medium storage chamber; 2. Microneedle flow channel; 3. Drug flow channel; 4. First exhaust channel;
5. Microneedle; 6. Second exhaust channel; 7. First film layer; 8. Second film layer; 9. Barrier fluid storage portion; 10. Microneedle fixing seat; 11 Transfer chamber; 12. Sealing layer.
1、驱动介质储存室;2、微针流道;3、药物流道;4、第一排气通道;
5、微针;6、第二排气通道;7、第一膜层;8、第二膜层;9、阻隔流体储存部;10、微针固定座;11转接仓;12、密封层。Reference numerals:
1. Driving medium storage chamber; 2. Microneedle flow channel; 3. Drug flow channel; 4. First exhaust channel;
5. Microneedle; 6. Second exhaust channel; 7. First film layer; 8. Second film layer; 9. Barrier fluid storage portion; 10. Microneedle fixing seat; 11 Transfer chamber; 12. Sealing layer.
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请中的附图,对本申请中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in this application will be clearly and completely described below in conjunction with the drawings in this application. Obviously, the described embodiments are part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
下面结合图1至图8描述本申请的微针装置。The microneedle device of the present application is described below with reference to FIGS. 1 to 8 .
如图1至3所示,本申请提供一种微针装置,包括:As shown in Figures 1 to 3, the present application provides a microneedle device, comprising:
流体控制模块,流体控制模块包括驱动介质储存室1和药物流道3,驱动介质储存室1和药物流道3依次连接,药物流道3上设有第一排气通道4;A fluid control module, the fluid control module comprises a driving medium storage chamber 1 and a drug flow channel 3, the driving medium storage chamber 1 and the drug flow channel 3 are connected in sequence, and a first exhaust channel 4 is provided on the drug flow channel 3;
微针模块,微针模块包括微针5,微针5的入口端与药物流道3的出口端连通。The microneedle module comprises a microneedle 5 , and an inlet end of the microneedle 5 is connected to an outlet end of the drug flow channel 3 .
本申请提供的微针装置,通过流体控制模块和微针模块的组合作用,使用时,打开第一排气通道4的出口并释放驱动介质储存室1内的驱动介质,通过驱动介质储存室1内预设的驱动介质对预设在药物流道3内的药物施加驱动作用,药物在驱动介质的驱动压强作用下经过药物流
道3到达微针5内对使用者注射药物,其结构简单,操作简便。The microneedle device provided by the present application, through the combined action of the fluid control module and the microneedle module, when in use, opens the outlet of the first exhaust channel 4 and releases the driving medium in the driving medium storage chamber 1, and applies a driving action to the drug preset in the drug flow channel 3 through the driving medium preset in the driving medium storage chamber 1, and the drug passes through the drug flow channel 3 under the driving pressure of the driving medium. The channel 3 reaches the microneedle 5 to inject the drug to the user, and the structure is simple and the operation is easy.
需要说明的是,驱动介质储存室1可以是正方体、长方体、球体、椭圆球体、圆柱体、锥形体、管状、环状或其他不规则形状。装置整体尺寸采用适用于人手操作的尺度,在0.1至100立方厘米之间。It should be noted that the driving medium storage chamber 1 can be a cube, a cuboid, a sphere, an ellipsoid, a cylinder, a cone, a tube, a ring or other irregular shapes. The overall size of the device is suitable for manual operation, between 0.1 and 100 cubic centimeters.
驱动介质储存室1用于储存高压气体或者易挥发气体,高压气体可以是某一种气体或几种气体的组合。其中,高压气体可以是惰性气体,选自氦、氖、氩、氪、氙;高压气体可以是氮气、氧气、二氧化碳、六氟化硫、氯氟烃、氟碳化合物、一氧化二氮、二氧化氮、丙烷、正戊烷等。易挥发液体可以是某一种液体或者几种液体的组合。易挥发液体可以是醋酸,乙酸乙酯、酒精等。驱动介质储存室1内,高压气体或者易挥发液体的压强大于等于1倍大气压强,可以为1至100倍标准大气压之间的任意倍数。例如:高压气体或者易挥发液体的压强可以是1.05倍、1.1倍、1.2倍、1.3倍、…、2倍、2.1倍、2.2倍、…、9.8倍、9.9倍、10倍、…、99.9倍、100倍标准大气压。The driving medium storage chamber 1 is used to store high-pressure gas or volatile gas, and the high-pressure gas can be a certain gas or a combination of several gases. Among them, the high-pressure gas can be an inert gas selected from helium, neon, argon, krypton, and xenon; the high-pressure gas can be nitrogen, oxygen, carbon dioxide, sulfur hexafluoride, chlorofluorocarbons, fluorocarbons, nitrous oxide, nitrogen dioxide, propane, n-pentane, etc. The volatile liquid can be a certain liquid or a combination of several liquids. The volatile liquid can be acetic acid, ethyl acetate, alcohol, etc. In the driving medium storage chamber 1, the pressure of the high-pressure gas or volatile liquid is greater than or equal to 1 times the atmospheric pressure, and can be any multiple between 1 and 100 times the standard atmospheric pressure. For example: the pressure of the high-pressure gas or volatile liquid can be 1.05 times, 1.1 times, 1.2 times, 1.3 times, ..., 2 times, 2.1 times, 2.2 times, ..., 9.8 times, 9.9 times, 10 times, ..., 99.9 times, 100 times the standard atmospheric pressure.
药物为液体剂形,可以是水溶液,非水溶液,混悬液,乳剂,凝胶以及乳膏;药物可以是小分子药物,也可以是大分子药物。小分子药物可以是protac(Proteolysis Targeting Chimeras,蛋白质水解靶向嵌合体)药物。大分子药物包括多肽、蛋白质、单抗、双抗、ADC药物(Antibody至drug Conjugate,抗体偶联药物)。药物还可以是RNA治疗药物,例如mRNA(信使RNA)、RNAi(RNA干扰药物)、siRNA(短干扰RNA)、ASO(抗链球菌溶血素)等、基因治疗药物、基因编辑药物。药物还可以是中药、中成药等。药物可以是以上多种药物的组合。药物可以是生长激素、胰岛素、肾上腺素、低分子肝素、吗啡、疫苗、局部麻醉药物等。药物还可以包括其他辅料,例如防腐剂、增溶剂/表面活性剂、缓冲剂、等渗调节剂、悬浮剂、分散剂、润湿剂等。药物还可以包括其他活性成分。药物为适于皮内、皮下、肌肉注射等途径给药的药物。The drug is in liquid dosage form, which can be an aqueous solution, non-aqueous solution, suspension, emulsion, gel and cream; the drug can be a small molecule drug or a macromolecule drug. Small molecule drugs can be protac (Proteolysis Targeting Chimeras, protein hydrolysis targeting chimeras) drugs. Macromolecule drugs include peptides, proteins, monoclonal antibodies, bispecific antibodies, ADC drugs (Antibody to drug Conjugate, antibody-coupled drugs). The drug can also be an RNA therapeutic drug, such as mRNA (messenger RNA), RNAi (RNA interference drug), siRNA (short interfering RNA), ASO (antistreptolysin), etc., gene therapy drugs, gene editing drugs. The drug can also be traditional Chinese medicine, Chinese patent medicine, etc. The drug can be a combination of the above multiple drugs. The drug can be growth hormone, insulin, epinephrine, low molecular weight heparin, morphine, vaccine, local anesthetic drug, etc. The drug can also include other excipients, such as preservatives, solubilizers/surfactants, buffers, isotonic regulators, suspending agents, dispersants, wetting agents, etc. The drug can also include other active ingredients. The drug is suitable for administration via intradermal, subcutaneous, or intramuscular injection.
微针5可以是金属微针、合金微针、高分子聚合物微针、丝素蛋白微针、陶瓷微针、硅微针、石墨烯微针等。微针5可以是实心微针、空心微针、可溶解微针等。本实施例中,以微针5为空心微针作为示例。
The microneedle 5 may be a metal microneedle, an alloy microneedle, a polymer microneedle, a silk protein microneedle, a ceramic microneedle, a silicon microneedle, a graphene microneedle, etc. The microneedle 5 may be a solid microneedle, a hollow microneedle, a soluble microneedle, etc. In this embodiment, the microneedle 5 is a hollow microneedle as an example.
如图3所示,在本申请实施例中,药物流道3上设有多个第一排气通道4,多个第一排气通道4沿药物流道3的轴线方向间隔设置。通过在药物流道3上间隔设置多个第一排气通道4,由于不同的第一排气通道4距离驱动介质储存室1的距离不同,打开不同第一排气通道4的出口时,驱动介质储存室1中的驱动介质释放压力的位置对应不同,能够通过控制打开不同位置的第一排气通道4的出口控制药物的注射量,从而不同患者根据不同的使用需求自行选择。当然,在一些实施例中,药物流道3上也可以仅设置一个第一排气通道4。As shown in FIG3 , in the embodiment of the present application, a plurality of first exhaust channels 4 are provided on the drug flow channel 3, and the plurality of first exhaust channels 4 are arranged at intervals along the axial direction of the drug flow channel 3. By arranging a plurality of first exhaust channels 4 at intervals on the drug flow channel 3, since different first exhaust channels 4 are at different distances from the driving medium storage chamber 1, when the outlets of different first exhaust channels 4 are opened, the corresponding positions of the driving medium in the driving medium storage chamber 1 releasing the pressure are different, and the injection amount of the drug can be controlled by controlling the outlets of the first exhaust channels 4 at different positions, so that different patients can choose according to different usage requirements. Of course, in some embodiments, only one first exhaust channel 4 can be provided on the drug flow channel 3.
需要说明的是,第一排气通道4的数量根据实际需要设置,与药物针对不同使用者的不同用量梯度相关,其数量可以是1至10个,或者10个以上。当第一排气通道4的数量大于1时,多个第一排气通道4在流道上的间距按一定规则设置。It should be noted that the number of the first exhaust channels 4 is set according to actual needs, which is related to the different dosage gradients of the drug for different users, and the number can be 1 to 10, or more than 10. When the number of the first exhaust channels 4 is greater than 1, the spacing between the multiple first exhaust channels 4 on the flow channel is set according to a certain rule.
规则可以是按一定距离设置,例如,假设从药物流道3的起点到第一个第一排气通道4处的流道轴向距离为L,那么往后各个第一排气通道4之间的药物流道3的轴向距离可以是L至10L之间的任意值或10L以上的任意值,也可以是0.05L以下的任意值或者0.05L至L之间的任意值;The rule may be set at a certain distance. For example, assuming that the axial distance from the starting point of the drug flow channel 3 to the first first exhaust channel 4 is L, the axial distance of the drug flow channel 3 between each subsequent first exhaust channel 4 may be any value between L and 10L or any value above 10L, or any value below 0.05L or any value between 0.05L and L;
规则也可以是按一定药物流道3的体积设置,例如,假设从药物流道3的起点到第一个第一排气通道4处的流道内体积为V,往后各个第一排气通道4之间的流道内体积可以是V至10V之间的任意值或10V以上的任意值,也可以是0.05V以下的任意值或者0.05V至V之间的任意值。The rule can also be set according to the volume of a certain drug flow channel 3. For example, assuming that the volume in the flow channel from the starting point of the drug flow channel 3 to the first first exhaust channel 4 is V, the volume in the flow channel between each subsequent first exhaust channel 4 can be any value between V and 10V or any value above 10V, or any value below 0.05V or any value between 0.05V and V.
以上设置是为了方便使得不同的第一排气通道4对应不同的药物注射量,以满足不同人群对药物量的注射需求,尤其是满足不同体重或不同年龄的人群对药物量的不同注射需求。例如,根据具体药物在不同体重的人群的使用量,设定几个不同体积药物的注射档位,将所注射的药物体积换算成药物流道3内空间的体积,即可针对具体药物来设置几个不同第一排气通道4的具体位置。具体实施时,还可以在不同的第一排气通道4处设置刻度标识,用于提示使用者打开该处的第一排气通道4对应注射的药物量。当然,在一些实施例中,各个第一排气通道4之间
的距离也可以按照其他特定规则设置。能够满足根据不同的第一排气通道4定量调节不同的药物注射量的需求即可。The above settings are to facilitate different first exhaust channels 4 to correspond to different drug injection volumes, so as to meet the injection needs of different groups of people for drug volumes, especially to meet the different injection needs of people of different weights or different ages for drug volumes. For example, according to the usage of a specific drug in people of different weights, several injection gears of different volumes of drugs are set, and the volume of the injected drug is converted into the volume of the space in the drug flow channel 3, and then several different specific positions of the first exhaust channels 4 can be set for the specific drug. During specific implementation, scale marks can also be set at different first exhaust channels 4 to prompt the user to open the first exhaust channel 4 at that location to correspond to the amount of drug to be injected. Of course, in some embodiments, the gaps between each first exhaust channel 4 are The distance can also be set according to other specific rules. It can meet the needs of quantitatively adjusting different drug injection amounts according to different first exhaust channels 4.
如图3所示,在本申请实施例中,当药物流道3上设有多个第一排气通道4时,沿药物流道3入口至出口方向,最后一个第一排气通道4与药物流道3的出口之间设有第二排气通道6。当微针5刺入使用者皮肤时,药物流道3内外压强失衡,当高压气体(以此为例,下同)移动到第一排气通道4的位置时,若该处的第一排气通道4的出口打开,气体会从该处的第一排气通道4处排出,此时内外压强平衡,药物不再向前移动。当在某些特殊情况下,例如,当微针5刺入皮肤,流道内外的压强失衡,但此时并未打开任何第一排气通道4的出口,此时,高压气体会推动药物一直向前流动,当高压气体在流道中移动至第二排气通道6的位置时,若打开第二排气通道6的出口,高压气体将被动从第二排气通道6上排出,使得高压气体不会随药物进入到微针模块和人体内,从而对使用者起到安全保护的作用。在一些实施例中,当药物流道3上设有一个第一排气通道4时,第二排气通道6设置在第一排气通道4和药物流道3之间,也对使用者起到安全保护的作用。As shown in FIG3 , in an embodiment of the present application, when a plurality of first exhaust channels 4 are provided on the drug flow channel 3, a second exhaust channel 6 is provided between the last first exhaust channel 4 and the outlet of the drug flow channel 3 along the direction from the inlet to the outlet of the drug flow channel 3. When the microneedle 5 penetrates the user's skin, the pressure inside and outside the drug flow channel 3 is unbalanced. When the high-pressure gas (taking this as an example, the same below) moves to the position of the first exhaust channel 4, if the outlet of the first exhaust channel 4 there is opened, the gas will be discharged from the first exhaust channel 4 there, at which time the pressure inside and outside is balanced, and the drug no longer moves forward. In some special cases, for example, when the microneedle 5 penetrates the skin, the pressure inside and outside the flow channel is unbalanced, but at this time, no outlet of the first exhaust channel 4 is opened. At this time, the high-pressure gas will push the drug to flow forward all the time. When the high-pressure gas moves to the position of the second exhaust channel 6 in the flow channel, if the outlet of the second exhaust channel 6 is opened, the high-pressure gas will be passively discharged from the second exhaust channel 6, so that the high-pressure gas will not enter the microneedle module and the human body with the drug, thereby playing a role in safety protection for the user. In some embodiments, when a first exhaust channel 4 is provided on the drug flow channel 3, the second exhaust channel 6 is provided between the first exhaust channel 4 and the drug flow channel 3, which also plays a role in safety protection for the user.
在本申请实施例中,第一排气通道4和第二排气通道6的内径小于等于流道的内径,具体实施时,第一排气通道4和第二排气通道6的内径范围可以为0.05至100毫米之间的任意值,例如:可以是0.1毫米、0.2毫米、…、1.0毫米、1.1毫米、…、4.9毫米、5毫米、…、99.9毫米、100毫米。In the embodiment of the present application, the inner diameter of the first exhaust channel 4 and the second exhaust channel 6 is less than or equal to the inner diameter of the flow channel. In specific implementation, the inner diameter range of the first exhaust channel 4 and the second exhaust channel 6 can be any value between 0.05 and 100 mm, for example: it can be 0.1 mm, 0.2 mm, ..., 1.0 mm, 1.1 mm, ..., 4.9 mm, 5 mm, ..., 99.9 mm, 100 mm.
在本申请实施例中,第一排气通道4和第二排气通道6沿入口至出口方向内径连续减小。具体实施过程中,第一排气通道4和第二排气通道6的入口端和出口端的具体内径,以及入口端和出口端之间内径的具体变化,应结合具体药物、阻隔流体(参见下文)、高压气体以及药物流道3的特征来进行实验摸索或计算设计。当高压气体离排气通道(指第一排气通道4和第二排气通道6,下同)较远时,在压强的作用下,排气通道内具有较高的液面位置,当高压气体推动药物逐渐前进,气体的压强逐渐降低,液面位置逐渐下降;当高压气体前进至接近排气通道的位置时,排气通道内的液面逐渐降低至接近流道的入口端,基于排气通
道内径自入口端和出口端方向连续减少的平滑设计,使得排气通道与药物流道3之间的连接处并非直角,能够使排气通道内剩余的液体较容易地回落至药物流道3内,并在高压气体作用下继续向前流动,而非持续留存在排气通道内堵塞排气通道,从而使高压气体到达排气通道位置时能够顺利、快速、完全地通过排气通道排出,提升注射药物药量的精度。In the embodiment of the present application, the inner diameters of the first exhaust channel 4 and the second exhaust channel 6 are continuously reduced from the inlet to the outlet. During the specific implementation, the specific inner diameters of the inlet and outlet ends of the first exhaust channel 4 and the second exhaust channel 6, as well as the specific changes in the inner diameters between the inlet and outlet ends, should be experimentally explored or calculated and designed in combination with the characteristics of the specific drugs, barrier fluids (see below), high-pressure gases, and drug flow channels 3. When the high-pressure gas is far away from the exhaust channel (referring to the first exhaust channel 4 and the second exhaust channel 6, the same below), under the action of pressure, the exhaust channel has a higher liquid level position. When the high-pressure gas pushes the drug forward gradually, the gas pressure gradually decreases, and the liquid level position gradually decreases; when the high-pressure gas advances to a position close to the exhaust channel, the liquid level in the exhaust channel gradually decreases to a position close to the inlet end of the flow channel. Based on the exhaust channel, the liquid level in the exhaust channel gradually decreases to a position close to the inlet end of the flow channel. The smooth design in which the inner diameter of the channel continuously decreases from the inlet end and the outlet end makes the connection between the exhaust channel and the drug flow channel 3 not a right angle, so that the remaining liquid in the exhaust channel can easily fall back into the drug flow channel 3 and continue to flow forward under the action of the high-pressure gas, rather than continuing to remain in the exhaust channel to block the exhaust channel. When the high-pressure gas reaches the exhaust channel position, it can be discharged smoothly, quickly and completely through the exhaust channel, thereby improving the accuracy of the injected drug dosage.
在本申请实施例中,第一排气通道4上设有变径截止点,变径截止点到第一排气通道4的出口端的内径保持不变;第二排气通道6上设有变径截止点,变径截止点到第二排气通道6的出口端的内径保持不变。In the embodiment of the present application, a variable diameter cut-off point is provided on the first exhaust channel 4, and the inner diameter from the variable diameter cut-off point to the outlet end of the first exhaust channel 4 remains unchanged; a variable diameter cut-off point is provided on the second exhaust channel 6, and the inner diameter from the variable diameter cut-off point to the outlet end of the second exhaust channel 6 remains unchanged.
在本申请实施例中,第一排气通道4和第二排气通道6与药物流道3设为一体。便于加工制造。In the embodiment of the present application, the first exhaust channel 4 and the second exhaust channel 6 are integrated with the drug flow channel 3 to facilitate processing and manufacturing.
在本申请实施例中,流体控制模块还包括第一膜层7和第二膜层8,所有第一排气通道4的出口设有第一膜层7和第二膜层8,第二膜层8位于第一膜层7上层,第二排气通道6的出口设有第一膜层7,第一膜层7用于驱动介质通过并阻止药物流出,第二膜层8用于密封第一排气通道4的出口。使用时,揭开位于第一排气通道4的出口端设置的第二膜层8,在驱动介质储存室1内的驱动介质的作用下,药物在药物流道3中流动,当驱动介质流动到揭开第二膜层8的第一排气通道4时,驱动介质(高压空气或易挥发液体所产生的挥发气体)经过第一膜层7排出(药物被阻挡在第一膜层7内),此时内外压强平衡,失去驱动力的药物不再向前流动。如此,即可通过设置第一膜层7和第二膜层8快速打开第一排气通道4的出口并同时防止药物经第一排气通道4流出,操作简便。In the embodiment of the present application, the fluid control module also includes a first film layer 7 and a second film layer 8, and the outlets of all first exhaust channels 4 are provided with the first film layer 7 and the second film layer 8, and the second film layer 8 is located on the upper layer of the first film layer 7, and the outlet of the second exhaust channel 6 is provided with the first film layer 7, and the first film layer 7 is used to drive the medium to pass through and prevent the drug from flowing out, and the second film layer 8 is used to seal the outlet of the first exhaust channel 4. When in use, the second film layer 8 arranged at the outlet end of the first exhaust channel 4 is uncovered, and under the action of the driving medium in the driving medium storage chamber 1, the drug flows in the drug flow channel 3, and when the driving medium flows to the first exhaust channel 4 where the second film layer 8 is uncovered, the driving medium (volatile gas generated by high-pressure air or volatile liquid) is discharged through the first film layer 7 (the drug is blocked in the first film layer 7), and the internal and external pressures are balanced at this time, and the drug that loses the driving force no longer flows forward. In this way, the outlet of the first exhaust channel 4 can be quickly opened by setting the first film layer 7 and the second film layer 8, and the drug can be prevented from flowing out through the first exhaust channel 4 at the same time, and the operation is simple.
在本申请实施例中,所有第一膜层7位于同一膜层上。便于制备。In the embodiment of the present application, all first film layers 7 are located on the same film layer for ease of preparation.
在本申请实施例中,第一膜层7为疏水透气膜,第二膜层8为密封膜。其中,疏水透气膜的材料可以是单一物质的高分子材料或者复合高分子材料,高分子材料可以是聚四氟乙烯、氟化聚乙烯、聚乙烯、聚丙烯等。疏水透气膜的平均孔径可以是0.1至100微米之间任意值。疏水透气膜的厚度可以是10至10000微米之间任意值。疏水半透膜采用超声焊接的方式、机械连接或粘接等物理化学方式与装置连接。第二膜层8可
以是密闭膜,密闭膜材料可以是单一物质的高分子材料或者复合高分子材料。例如,密闭膜材料可以是聚氨酯、聚硫、丙烯酸酯、聚氯乙烯、聚甲基丙烯酸甲酯、乙烯至醋酸乙烯酯共聚物等。密闭膜材料可以是金属或合金,例如,密闭膜材料可以是铝、镁、锡、钨、金、银等。密闭膜材料可以是纸,例如,油纸、牛皮纸等。密封膜材料还可以是陶瓷材料、金属-陶瓷化合物材料等。In the embodiment of the present application, the first film layer 7 is a hydrophobic breathable film, and the second film layer 8 is a sealing film. The material of the hydrophobic breathable film can be a single polymer material or a composite polymer material, and the polymer material can be polytetrafluoroethylene, fluorinated polyethylene, polyethylene, polypropylene, etc. The average pore size of the hydrophobic breathable film can be any value between 0.1 and 100 microns. The thickness of the hydrophobic breathable film can be any value between 10 and 10,000 microns. The hydrophobic semipermeable membrane is connected to the device by physical and chemical methods such as ultrasonic welding, mechanical connection or bonding. The second film layer 8 can be The sealing film can be a single polymer material or a composite polymer material. For example, the sealing film material can be polyurethane, polysulfide, acrylate, polyvinyl chloride, polymethyl methacrylate, ethylene-vinyl acetate copolymer, etc. The sealing film material can be a metal or alloy, for example, the sealing film material can be aluminum, magnesium, tin, tungsten, gold, silver, etc. The sealing film material can be paper, for example, oil paper, kraft paper, etc. The sealing film material can also be a ceramic material, a metal-ceramic compound material, etc.
在本申请实施例中,疏水透气膜上的平均孔径为0.1至100微米之间任意值。便于空气或挥发气体通过并防止药物通过。In the embodiment of the present application, the average pore size of the hydrophobic breathable membrane is any value between 0.1 and 100 microns, which facilitates the passage of air or volatile gases and prevents the passage of drugs.
如图3所示,在本申请实施例中,流体控制模块还包括阻隔流体储存部9,驱动介质储存室1、阻隔流体储存部9和药物流道3依次连接。使用时,阻隔流体储存部9内预设有阻隔流体并保证阻隔流体与药物加起来充满整个阻隔流体储存部9和药物流道3内部。阻隔流体优选高粘度的粘稠状流体,在室温下粘度范围为103cP至106cP。例如,粘稠状流体在室温下粘度范围为104cP至5×105cP,流体为在室温下粘度范围为104cP至2×105cP的非牛顿流体。非牛顿流体可以包括表现出非牛顿性质的一种或多种聚合物、及其溶液或多相混合物。聚合物可包含一种或多种均聚物、共聚物、三元共聚物等。该聚合物可包含源自一种或多种可聚合单体的重复单元,该单体包括烯烃、环烯烃、二烯类、偏二烯类、醚类、酯类、胺类、羧酸酯类、醋酸酯类、丙烯酸类、甲基丙烯酸类、丙烯酸酯类、甲基丙烯酸酯类、乙烯基醋酸酯、苯乙烯、氯乙烯、丙烯腈、氰基丙烯酸酯、四氟乙烯等,以及其中两种或多种的组合物。多相混合物可包含可不互溶的两种或多种流体,每种流体可以是有机的、含水的或其组合物。多相混合物可以是乳液,乳液可以是不混溶液体的混合物,例如牙膏。多相混合物可以是油包水形或水包油形乳液,油可包括天然油、合成油或其混合物。该天然油可包括动物油、植物油以及矿物油。动物油可以是猪油。植物油可以是源自三酸甘油酯类的可皂化油,例如蓖麻油、大豆油、芝麻油、棉籽油、红花油等。矿物油可以是脂肪族或烷系烃,如凡士林。合成油可以是硅油。As shown in Figure 3, in an embodiment of the present application, the fluid control module also includes a barrier fluid storage portion 9, and the driving medium storage chamber 1, the barrier fluid storage portion 9 and the drug flow channel 3 are connected in sequence. When in use, the barrier fluid storage portion 9 is preset with a barrier fluid and ensures that the barrier fluid and the drug together fill the entire barrier fluid storage portion 9 and the drug flow channel 3. The barrier fluid is preferably a high-viscosity viscous fluid with a viscosity range of 103cP to 106cP at room temperature. For example, the viscous fluid has a viscosity range of 104cP to 5×105cP at room temperature, and the fluid is a non-Newtonian fluid with a viscosity range of 104cP to 2×105cP at room temperature. Non-Newtonian fluids may include one or more polymers exhibiting non-Newtonian properties, and solutions or multiphase mixtures thereof. The polymer may include one or more homopolymers, copolymers, terpolymers, and the like. The polymer may include repeating units derived from one or more polymerizable monomers, including olefins, cycloolefins, dienes, dienes, ethers, esters, amines, carboxylates, acetates, acrylic acid, methacrylic acid, acrylates, methacrylates, vinyl acetate, styrene, vinyl chloride, acrylonitrile, cyanoacrylate, tetrafluoroethylene, etc., and compositions of two or more thereof. A multiphase mixture may include two or more fluids that are immiscible, each of which may be organic, aqueous, or a combination thereof. A multiphase mixture may be an emulsion, and an emulsion may be a mixture of immiscible liquids, such as toothpaste. A multiphase mixture may be an oil-in-water or water-in-oil emulsion, and the oil may include a natural oil, a synthetic oil, or a mixture thereof. The natural oil may include animal oils, vegetable oils, and mineral oils. Animal oils may be lard. Vegetable oils may be saponifiable oils derived from triglycerides, such as castor oil, soybean oil, sesame oil, cottonseed oil, safflower oil, etc. Mineral oils may be aliphatic or paraffinic hydrocarbons, such as vaseline. The synthetic oil may be silicone oil.
在本申请实施例中,阻隔流体储存部9和药物流道3设为一体,便于制造。
In the embodiment of the present application, the barrier fluid storage portion 9 and the drug flow channel 3 are integrated to facilitate manufacturing.
如图4和图5所示,在本申请实施例中,微针模块包括多根微针5;还包括转接仓11,转接仓11具备用于容纳药物的内腔,转接仓11与药物流道3连通,微针5的入口与转接仓11的内腔连通。转接仓11的作用主要是作为一个药物的“中转站”,将药物流道3的出口流出的药物在这里分配至每根微针5。转接仓11可以位于装置中部,也可以位于装置的边缘区域,还可以位于装置内的任一位置。需要说明的是,微针5的入口与转接仓11之间可以直接连接,也可以通过符合需求的连接机构间接连接。具体地,本实施例中,多根微针5固定在同一个微针固定座10上,转接仓11也设置在微针固定座10上,通过在微针固定座10上设置多个与转接仓11连通的微针流道2,利用微针流道2将转接仓11与微针5连通。As shown in Figures 4 and 5, in the embodiment of the present application, the microneedle module includes a plurality of microneedles 5; and also includes a transfer chamber 11, the transfer chamber 11 has an inner cavity for accommodating drugs, the transfer chamber 11 is connected to the drug flow channel 3, and the entrance of the microneedle 5 is connected to the inner cavity of the transfer chamber 11. The function of the transfer chamber 11 is mainly to serve as a "transfer station" for drugs, and the drugs flowing out of the outlet of the drug flow channel 3 are distributed here to each microneedle 5. The transfer chamber 11 can be located in the middle of the device, or in the edge area of the device, or at any position in the device. It should be noted that the entrance of the microneedle 5 can be directly connected to the transfer chamber 11, or indirectly connected through a connection mechanism that meets the requirements. Specifically, in this embodiment, a plurality of microneedles 5 are fixed on the same microneedle fixing seat 10, and the transfer chamber 11 is also arranged on the microneedle fixing seat 10. By arranging a plurality of microneedle flow channels 2 connected to the transfer chamber 11 on the microneedle fixing seat 10, the transfer chamber 11 is connected to the microneedle 5 by using the microneedle flow channel 2.
在一些实施例中,药物流道3与微针5之间还可以采用如下方式连接:药物流道3包括与微针5数量一一对应的多个药物流道出口,微针5与药物流道出口一一对应连接。如此,可以通过多根微针5同时对使用者注射药物。In some embodiments, the drug flow channel 3 and the microneedles 5 can also be connected in the following manner: the drug flow channel 3 includes a plurality of drug flow channel outlets corresponding to the number of microneedles 5, and the microneedles 5 are connected to the drug flow channel outlets in a one-to-one correspondence. In this way, drugs can be injected into the user simultaneously through multiple microneedles 5.
在本申请实施例中,药物流道3为环状螺旋形或S形(如图6-8所示)。当药物流道3为螺旋形时,驱动介质储存室1可以设置在药物流道3外围,此时,驱动介质推动药物从外环向内环移动;驱动介质储存室1也可以设置在药物流道3的中心区域;此时,驱动介质推动药物从内环向外环移动。当药物流道3为S形时,药物流道3改变方向的转弯处设置为曲线而非折线,有利于药物在药物流道3内流动,提高药物注射药量的精确性。当流道为直线形或S形时,转接仓11位于流道出口下方的装置边缘。In an embodiment of the present application, the drug flow channel 3 is annular spiral or S-shaped (as shown in Figures 6-8). When the drug flow channel 3 is spiral, the driving medium storage chamber 1 can be set at the periphery of the drug flow channel 3. At this time, the driving medium pushes the drug from the outer ring to the inner ring; the driving medium storage chamber 1 can also be set in the central area of the drug flow channel 3; at this time, the driving medium pushes the drug from the inner ring to the outer ring. When the drug flow channel 3 is S-shaped, the turning point where the drug flow channel 3 changes direction is set as a curve rather than a broken line, which is conducive to the flow of drugs in the drug flow channel 3 and improves the accuracy of the drug injection amount. When the flow channel is linear or S-shaped, the transfer chamber 11 is located at the edge of the device below the flow channel outlet.
需要说明的是,药物流道3的截面可以是圆形、椭圆形、正方形、长方形、五边形、六边形、三角形等。本实施例中,以截面形状为圆形作为示例。药物流道3的内径可以为0.1至100毫米之间的任意值,例如:可以是0.5毫米、0.6毫米、…、1.1毫米、1.2毫米、…、4.9毫米、5毫米、…、99.9毫米、100毫米。It should be noted that the cross section of the drug flow channel 3 can be circular, elliptical, square, rectangular, pentagonal, hexagonal, triangular, etc. In this embodiment, a circular cross section is used as an example. The inner diameter of the drug flow channel 3 can be any value between 0.1 and 100 mm, for example, 0.5 mm, 0.6 mm, ..., 1.1 mm, 1.2 mm, ..., 4.9 mm, 5 mm, ..., 99.9 mm, 100 mm.
在本申请实施例中,当药物流道3为环状螺旋形时,沿药物流道3入口至出口方向,药物流道3位于Z轴方向的高度逐渐减小。以利于药
物在气压及重力双重作用下在药物流道3内进行流动,提高药物注射药量的精确性。In the embodiment of the present application, when the drug flow channel 3 is annular and spiral, the height of the drug flow channel 3 in the Z-axis direction gradually decreases from the inlet to the outlet of the drug flow channel 3. The drug flows in the drug flow channel 3 under the dual effects of air pressure and gravity, thereby improving the accuracy of drug injection amount.
在本申请实施例中,微针模块还包括用于密封微针5的出口的密封机构。以在装置未使用时对微针5的出口端进行密封,防止药物流出。In the embodiment of the present application, the microneedle module further includes a sealing mechanism for sealing the outlet of the microneedle 5, so as to seal the outlet of the microneedle 5 when the device is not in use to prevent the drug from flowing out.
在本申请实施例中,密封机构包括密封层12,密封层12覆盖在微针5的出口端。需要说明的是,密封层12可以采用非手动移除式,例如凝胶,当微针5的针尖刺穿皮肤时,凝胶层在外力作用下破碎,从而露出针尖。保护层也可以是手动移除的,例如保护膜,通过手动去除保护膜从而露出微针5的针尖。In the embodiment of the present application, the sealing mechanism includes a sealing layer 12, and the sealing layer 12 covers the outlet end of the microneedle 5. It should be noted that the sealing layer 12 can be non-manually removable, such as a gel. When the needle tip of the microneedle 5 pierces the skin, the gel layer is broken under the action of an external force, thereby exposing the needle tip. The protective layer can also be manually removable, such as a protective film, and the needle tip of the microneedle 5 is exposed by manually removing the protective film.
下面就本实施例的微针装置的使用过程进行具体说明。The following is a detailed description of the use of the microneedle device of this embodiment.
使用时,在驱动介质储存室1内预设驱动介质,在阻隔流体储存部9内预设阻隔流体,在药物流道内预设药物,其中阻隔流体用于分隔驱动介质和药物;利用手动或者非手动方式将微针5的出口打开,驱动介质在压强的作用下推动药物在药物流道3内移动,根据不同的使用需求揭开位于不同的第一排气通道4出口上设置的第二膜层8,当驱动介质流动到揭开第二膜层8的第一排气通道4时,驱动介质(高压空气或易挥发液体所产生的挥发气体)经过第一膜层7排出(药物被阻挡在第一膜层7内),此时内外压强平衡,失去驱动力的药物不再向前流动,从而实现了对药物注射量的控制,其结构简单,操作简便。During use, a driving medium is preset in the driving medium storage chamber 1, a barrier fluid is preset in the barrier fluid storage part 9, and a drug is preset in the drug flow channel, wherein the barrier fluid is used to separate the driving medium and the drug; the outlet of the microneedle 5 is opened manually or non-manually, and the driving medium pushes the drug to move in the drug flow channel 3 under the action of pressure, and the second film layer 8 arranged at different outlets of the first exhaust channel 4 is uncovered according to different usage requirements. When the driving medium flows to the first exhaust channel 4 where the second film layer 8 is uncovered, the driving medium (volatile gas generated by high-pressure air or volatile liquid) is discharged through the first film layer 7 (the drug is blocked in the first film layer 7). At this time, the internal and external pressures are balanced, and the drug that loses the driving force no longer flows forward, thereby realizing the control of the drug injection amount. It has a simple structure and is easy to operate.
通过以上实施例的描述可知,本申请提供的微针装置包括如下优点:It can be seen from the description of the above embodiments that the microneedle device provided by the present application has the following advantages:
装置整体摒弃高成本的精密器械元件、电子传感器等,结构简单、成本较低,易于推广。同时装置的启动通过撕膜这个简单动作即可完成,操作简便,患者的依从性较好,可以长期持续使用。同时,通过设置多个第一排气通道4,可以在同一个装置中适配不同输液量需求的患者,大大增强本装置的适配性和使用便利性。The device as a whole abandons high-cost precision instrument components, electronic sensors, etc., has a simple structure, low cost, and is easy to promote. At the same time, the device can be started by a simple action of tearing the film, which is easy to operate, has good patient compliance, and can be used continuously for a long time. At the same time, by setting up multiple first exhaust channels 4, patients with different infusion volume requirements can be adapted in the same device, which greatly enhances the adaptability and ease of use of the device.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替
换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。
Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements are The replacement does not make the essence of the corresponding technical solution deviate from the scope of the technical solutions of the embodiments of the present application.
Claims (17)
- 一种微针装置,包括:A microneedle device, comprising:流体控制模块,所述流体控制模块包括驱动介质储存室和药物流道,所述驱动介质储存室和所述药物流道依次连接,所述药物流道上设有第一排气通道;A fluid control module, the fluid control module comprising a driving medium storage chamber and a drug flow channel, the driving medium storage chamber and the drug flow channel are connected in sequence, and a first exhaust channel is provided on the drug flow channel;微针模块,所述微针模块包括微针,所述微针的入口端与所述药物流道的出口端连通。A microneedle module comprises a microneedle, wherein the inlet end of the microneedle is connected to the outlet end of the drug flow channel.
- 根据权利要求1所述的微针装置,其中,所述药物流道上设有至少一个所述第一排气通道,当所述药物流道上设有多个所述第一排气通道时,所述第一排气通道沿所述药物流道的轴线方向间隔设置。The microneedle device according to claim 1, wherein at least one first exhaust channel is provided on the drug flow channel, and when a plurality of first exhaust channels are provided on the drug flow channel, the first exhaust channels are spaced apart along the axial direction of the drug flow channel.
- 根据权利要求2所述的微针装置,其中,当所述药物流道上设有一个所述第一排气通道时,所述第一排气通道与所述药物流道的出口之间设有第二排气通道;The microneedle device according to claim 2, wherein when the drug flow channel is provided with a first exhaust channel, a second exhaust channel is provided between the first exhaust channel and the outlet of the drug flow channel;当所述药物流道上设有多个所述第一排气通道时,沿所述药物流道入口至出口方向,最后一个所述第一排气通道与所述药物流道的出口之间设有第二排气通道。When a plurality of the first exhaust channels are provided on the drug flow channel, a second exhaust channel is provided between the last of the first exhaust channels and the outlet of the drug flow channel along the direction from the inlet to the outlet of the drug flow channel.
- 根据权利要求3所述的微针装置,其中,所述第一排气通道和所述第二排气通道沿入口至出口方向内径连续减小。The microneedle device according to claim 3, wherein the inner diameters of the first exhaust channel and the second exhaust channel continuously decrease from the inlet to the outlet.
- 根据权利要求4所述的微针装置,其中,所述第一排气通道上设有变径截止点,所述变径截止点到所述第一排气通道的出口端的内径保持不变;The microneedle device according to claim 4, wherein a diameter-changing cut-off point is provided on the first exhaust channel, and the inner diameter from the diameter-changing cut-off point to the outlet end of the first exhaust channel remains unchanged;所述第二排气通道上设有变径截止点,所述变径截止点到所述第二排气通道的出口端的内径保持不变。The second exhaust passage is provided with a diameter-changing cut-off point, and the inner diameter from the diameter-changing cut-off point to the outlet end of the second exhaust passage remains unchanged.
- 根据权利要求3所述的微针装置,其中,所述第一排气通道和所述第二排气通道与所述药物流道设为一体。The microneedle device according to claim 3, wherein the first exhaust channel and the second exhaust channel are integrated with the drug flow channel.
- 根据权利要求3至6任一项所述的微针装置,其中,所述流体控制模块还包括第一膜层和第二膜层,所述第一排气通道的出口设有所述第一膜层和所述第二膜层,所述第二膜层位于所述第一膜层上层,所述第二排气通道的出口设有所述第一膜层,所述第一膜层用于驱动介质通过并阻止药物流出,所述第二膜层用于密封所述第一排气通道的出口。 The microneedle device according to any one of claims 3 to 6, wherein the fluid control module further comprises a first film layer and a second film layer, the outlet of the first exhaust channel is provided with the first film layer and the second film layer, the second film layer is located on the upper layer of the first film layer, the outlet of the second exhaust channel is provided with the first film layer, the first film layer is used to drive the medium to pass through and prevent the drug from flowing out, and the second film layer is used to seal the outlet of the first exhaust channel.
- 根据权利要求7所述的微针装置,其中,所有所述第一膜层位于同一膜层上。The microneedle device according to claim 7, wherein all of the first film layers are located on the same film layer.
- 根据权利要求7所述的微针装置,其中,所述第一膜层为疏水透气膜,所述第二膜层为密封膜。The microneedle device according to claim 7, wherein the first film layer is a hydrophobic breathable film, and the second film layer is a sealing film.
- 根据权利要求9所述的微针装置,其中,所述疏水透气膜上的平均孔径为0.1至100微米。The microneedle device according to claim 9, wherein the average pore size of the hydrophobic breathable membrane is 0.1 to 100 microns.
- 根据权利要求1所述的微针装置,其中,所述流体控制模块还包括阻隔流体储存部,所述驱动介质储存室、所述阻隔流体储存部和所述药物流道依次连接。The microneedle device according to claim 1, wherein the fluid control module further comprises a barrier fluid storage portion, and the driving medium storage chamber, the barrier fluid storage portion and the drug flow channel are connected in sequence.
- 根据权利要求11所述的微针装置,其中,所述阻隔流体储存部和所述药物流道设为一体。The microneedle device according to claim 11, wherein the barrier fluid storage portion and the drug flow channel are integrated.
- 根据权利要求1所述的微针装置,其中,所述微针模块包括多根微针;The microneedle device according to claim 1, wherein the microneedle module comprises a plurality of microneedles;还包括转接仓,所述转接仓具备用于容纳药物的内腔,所述转接仓与所述药物流道连通,所述微针的入口与所述转接仓的内腔连通。It also includes a transfer chamber, which has an inner cavity for accommodating drugs, the transfer chamber is connected to the drug flow channel, and the inlet of the microneedle is connected to the inner cavity of the transfer chamber.
- 根据权利要求1所述的微针装置,其中,所述药物流道为环状螺旋形或S形。The microneedle device according to claim 1, wherein the drug flow channel is an annular spiral or S-shaped.
- 根据权利要求14所述的微针装置,其中,当所述药物流道为环状螺旋形时,沿所述药物流道入口至出口方向,所述药物流道位于Z轴方向的高度逐渐减小。The microneedle device according to claim 14, wherein, when the drug flow channel is annular and spiral, the height of the drug flow channel in the Z-axis direction gradually decreases from the inlet to the outlet of the drug flow channel.
- 根据权利要求1所述的微针装置,其中,所述微针模块还包括用于密封所述微针的出口的密封机构。The microneedle device according to claim 1, wherein the microneedle module further comprises a sealing mechanism for sealing an outlet of the microneedle.
- 根据权利要求16所述的微针装置,其中,所述密封机构包括密封层,所述密封层覆盖在所述微针的出口端。 The microneedle device according to claim 16, wherein the sealing mechanism comprises a sealing layer, and the sealing layer covers the outlet end of the microneedle.
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