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WO2024022503A1 - Compressor and method for assembling compressor - Google Patents

Compressor and method for assembling compressor Download PDF

Info

Publication number
WO2024022503A1
WO2024022503A1 PCT/CN2023/109894 CN2023109894W WO2024022503A1 WO 2024022503 A1 WO2024022503 A1 WO 2024022503A1 CN 2023109894 W CN2023109894 W CN 2023109894W WO 2024022503 A1 WO2024022503 A1 WO 2024022503A1
Authority
WO
WIPO (PCT)
Prior art keywords
hub
rotor
stator
scroll
compressor
Prior art date
Application number
PCT/CN2023/109894
Other languages
French (fr)
Chinese (zh)
Inventor
孙玉松
马海云
叶航
林江波
黄成水
张喜双
刘三祥
Original Assignee
丹佛斯(天津)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 丹佛斯(天津)有限公司 filed Critical 丹佛斯(天津)有限公司
Publication of WO2024022503A1 publication Critical patent/WO2024022503A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0042Driving elements, brakes, couplings, transmissions specially adapted for pumps
    • F04C29/0078Fixing rotors on shafts, e.g. by clamping together hub and shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/20Rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/60Shafts

Definitions

  • the present invention relates to a compressor and a method of assembling the compressor.
  • the motor usually contains a stator and a rotor.
  • the rotor rotates at a high speed relative to the stator, so maintaining an ideal gap between the rotor and the stator is essential for safe operation of the compressor. And maintaining compressor performance is of great significance.
  • Embodiments of the present invention aim to solve at least one aspect of the above problems.
  • a compressor including: a casing; a first scroll member and a second scroll member located in the casing, the first scroll member having a first end plate and a second scroll member extending from the first end plate.
  • a first scroll extending toward a second scroll member, the second scroll member having a second end plate and a second scroll extending from the second end plate toward the first scroll member, the second scroll member being connected to the first scroll member.
  • the rolls mesh with each other to define a compression chamber therebetween;
  • the motor includes a stator and a rotor and is located on a side of the second scroll member away from the first scroll member for driving the first scroll member to rotate through the rotor.
  • the second scroll is driven to rotate;
  • the driving mechanism includes a receiving hub and a flange extending radially from the first end of the receiving hub and supporting the second end plate; wherein the second end of the receiving hub is fixed to The rotor is positioned to be spaced apart from the stator by a certain gap.
  • the compressor further includes: a retainer for fixing the rotor thereon; wherein the second end of the receiving hub is fixed to the retainer radially inside the rotor to position the rotor with The stators are spaced apart.
  • the retainer has a fixing portion connecting the hub portion and the cylindrical shape, so that the rotor is fixed to the fixing portion on the outside of the connecting hub portion, and the hub portion is accommodated.
  • the second end is threadedly connected to the connecting hub inside the connecting hub.
  • the compressor further includes: a rolling bearing installed inside the connecting hub of the retainer and accommodating the second end of the hub against its upper side.
  • the compressor further includes: a bracket fixed to the housing and against the underside of the rolling bearing for supporting the retainer; and a shaft fixed to the bracket and extending from the bracket into the receiving hub, The shaft is provided with a shoulder that bears on the upper side of the rolling bearing to further position the rotor spaced apart from the stator.
  • the bracket is provided with: a fixed hub part into which the bottom end of the shaft extends and is threadedly connected; a cylindrical receiving part for accommodating the motor and the holder; and a step part, It is connected between the receiving part and the fixed hub part for accommodating the rolling bearing, so that the lower side of the rolling bearing abuts against the top end of the fixed hub part.
  • the top end of the shaft is located in the receiving hub and is provided with a receiving hole
  • the second end plate is provided with a mounting hub extending in a direction away from the first scroll, and the mounting hub is received in Accommodation hole.
  • the compressor further includes a pump having a top end operably connected to the mounting hub of the second end plate in the receiving hole and a bottom end extending into the oil sump located at the bottom of the housing,
  • the shaft is provided with a feed channel extending from its bottom end to its top end, and the pump is rotatably disposed in the feed channel to feed oil along a gap between the pump and the feed channel.
  • the compressor further includes a first cover fixed to the bracket to cover the motor, between the stator and the flange and through which the receiving hub extends, wherein the stator is fixed to the first cover.
  • the compressor further includes a second cover, a top of the second cover covers and is fixed to the first end plate, and a side wall of the second cover is fixed to the flange.
  • the rotor is located on a side of the stator facing away from the first cover.
  • the central axis of the receiving hole of the shaft is collinear with the rotation axis of the second scroll member
  • the central axis of the top end of the shaft is collinear with the rotation axis of the first scroll member
  • the center of the receiving hole is collinear.
  • the axis is offset from the central axis of the top end of the shaft such that the axis of rotation of the second scroll is offset from the axis of rotation of the first scroll.
  • the gap is in the range of 0.1 mm to 3 mm.
  • a method of assembling a compressor includes: a casing, a bracket with a fixed hub, a motor with a stator and a rotor, a retainer with a connecting hub, a rolling bearing, and a A driving mechanism for accommodating the hub, wherein the method includes: fixing the bracket in the housing; installing the rolling bearing on the inside of the connecting hub of the retainer; rotatably mounting the retainer with the rotor mounted on the bracket and fixing the stator to the bracket, wherein the stator and the rotor are attracted to each other due to magnetic attraction; and mounting the drive mechanism to the retainer by threading the receiving hub of the drive mechanism to the connecting hub of the retainer, so that the accommodating hub is One end of the hub pushes against the upper side of the rolling bearing in a direction away from the stator, driving the retainer and the rotor together to move in a direction away from the stator, thereby positioning the rotor to be spaced apart from the stator.
  • the compressor further includes a shaft having a shoulder
  • the method further includes: mounting the shaft to the bracket, wherein the shaft is secured to the bracket by fixing a bottom end of the shaft into a fixed hub of the bracket.
  • the shoulder is pushed against the upper side of the rolling bearing in the direction away from the stator until the lower side of the rolling bearing abuts against the top end of the fixed hub of the bracket, thereby further maintaining the gap between the rotor and the stator.
  • the compressor further includes: a first cover, wherein the step of fixing the stator to the bracket includes fixing the stator to the first cover, and then fixing the first cover to the bracket.
  • Figure 1 is a perspective view of a compressor according to an embodiment of the present invention
  • Figure 2 is a cross-sectional view of the compressor shown in Figure 1;
  • Figure 3 is a cross-sectional view showing the second scroll, the driving mechanism, the motor cover, the motor, the bracket, the shaft, the rolling bearing, the retainer, and the pump in Figure 2 when they are assembled together;
  • Figure 4 is a cross-sectional view showing the drive mechanism, motor cover, motor, rolling bearing, retainer, and bracket in Figure 2 when they are assembled together;
  • Figure 5 is a cross-sectional view showing an individual shaft in Figure 2;
  • Figure 6 is a cross-sectional view showing the motor cover, stator, and bracket in Figure 2 when they are assembled together;
  • FIG. 7 is a cross-sectional view showing the drive mechanism, rolling bearing, and retainer in FIG. 2 assembled together.
  • the axial flux motor can well overcome the lack of internal space of the compressor and can achieve the goal of compact structure.
  • the magnetic force between the stator and the rotor is large, making it difficult to Maintaining an ideal gap between the rotor and stator makes axial flux motors inconvenient to use in existing scroll compressors.
  • FIG. 1 shows a perspective view of a compressor 1000 according to an embodiment of the present invention.
  • the compressor 1000 includes: a casing 100, a first scroll 10, a second scroll 20 located in the casing 100, a motor 30, a retainer 33, a rolling bearing 34, a pump 40, a motor cover 50, a bracket 60, a drive Mechanism 70, Scroll Cover 80 and Shaft 90.
  • FIG. 2 shows a cross-sectional view of the compressor 1000 in FIG. 1 showing the internal structure of the compressor 1000.
  • the overall structure and function of the compressor 1000 will be described in detail below with further reference to FIG. 2 .
  • the first scroll 10 has a first end plate 11 and a first scroll 12 extending from the first end plate 11 toward the second scroll 20
  • the second scroll 20 has a second end plate 21 and a first scroll 12 extending from the first end plate 11 toward the second scroll 20
  • the end plate 21 extends toward the second scroll 22 of the first scroll 10
  • the second scroll 22 meshes with the first scroll 12 to define a compression chamber 110 therebetween to compress the inlet from the housing 100 101
  • the refrigerant gas entering the compressor 1000 is
  • the motor 30 is configured as an axial flux motor and is located on a side of the second scroll member 20 away from the first scroll member 10 .
  • the motor 30 includes a stator 31 and a rotor 32 , wherein the rotor 32 is located on a side of the stator 31 away from the second scroll member 20 and is spaced apart from the stator 31 .
  • the gap between the rotor 32 and the stator 31 needs to be maintained, for example, between 0.1 mm and 3 mm or between 0.5 mm and 1.5 mm to ensure that the motor 30 can operate normally.
  • the stator 31 is bolted to be fixed to the motor cover 50 .
  • the motor cover 50 is bolted to the bracket 60 to cover the motor 30 , and together with the bracket 60 forms a space for accommodating the motor 30 .
  • the rotor 32 is located on a side of the stator 31 away from the motor cover 50 .
  • the rotor 32 is fixed on a retainer 33 (the structure of the retainer 33 will be described in detail below with reference to Figures 3, 4 and 7).
  • the retainer 33 is rotatably supported on the bracket 60.
  • the bracket 60 is fixed by interference fit. into the housing 100 .
  • the retainer 33 is threadedly connected to the second end 712 of the cylindrical receiving hub 71 of the drive mechanism 70 and extends into the bracket 60 .
  • the second end 712 of the receiving hub 71 is fixed to the retainer 33 radially inside the rotor 32 to position the rotor 32 spaced apart from the stator 31, The ideal gap between the rotor 32 and the stator 31 is thus maintained.
  • the rotor 32 may be integrally formed with the retainer 33 as a component serving as the rotor, so that the second end 712 of the receiving hub 71 is directly fixed to said component serving as the rotor. This can simplify the structure of the compressor 1000.
  • a flange 72 extending radially from the first end 711 of the receiving hub 71 serves to support the second end plate 21 .
  • the scroll cover 80 whose top 81 covers and is fixed to the first end plate 11 , is fixed to the flange 72 radially outside the second end plate 21 by its side wall 82 .
  • the motor cover 50 is located between the stator 31 and the flange 72 and has the receiving hub 71 extending therethrough.
  • the rotor 32 drives the first scroll 10 to rotate through the retainer 33, the receiving hub 71, the flange 72, and the scroll cover 80 to drive the second scroll 20 to rotate, so that the first scroll 10 and the second scroll member 20 rotate together to compress the refrigerant gas.
  • the shaft 90 is fixed to the fixed hub 67 of the bracket 60 located in the oil pool 120 at the bottom of the housing 100 and extends from the fixed hub 67 of the bracket 60 to the receiving hub 71 such that the shaft 90 is located in the oil pool 120 at the bottom of the housing 100 .
  • the end surface of the top end 91 in the receiving hub 71 is substantially flush with the upper surface of the flange 72 supporting the second end plate 21 , and the bottom end 92 in the fixed hub 67 of the shaft 90 that is fixed to the bracket 60 is located in the oil pool 120 .
  • the shaft 90 is provided with a feed channel 93 extending from the bottom end 92 to the top end 91 .
  • the top end 91 of the shaft 90 is provided with a receiving hole 95 communicating with the feed channel 93 .
  • the second end plate 21 faces away from the first scroll member 10
  • the mounting hub 23 extending in the direction is received in the receiving hole 95
  • the cylindrical thread pump 40 is rotatably disposed in the feed channel 93 and extends along the feed channel 93 into the receiving hole 95 , so that the top end of the pump 40 41 can be operably connected to the mounting hub 23 of the second scroll 20 in the receiving hole 95 .
  • the bottom end 42 of the pump 40 extends into the oil sump 120 at the bottom of the housing 100 .
  • the central axis of the receiving hole 95 is collinear with the rotation axis of the second scroll 20
  • the central axis of the top end 91 of the shaft 90 is collinear with the rotation axis of the first scroll 10
  • the receiving hole 95 of the top end 91 of the shaft 90 is collinear.
  • the central axis deviates from the central axis of the tip 91 , so that the rotation axis of the second scroll 20 deviates from the rotation axis of the first scroll 10 .
  • the centers of gravity of the first scroll 10 and the second scroll 20 are located on their respective rotation axes.
  • the efficiency is twice as high as that of a traditional scroll compressor (one scroll member rotates and the other scroll member is stationary). Therefore, the same refrigeration capacity can be achieved.
  • the diameters of the first scroll member 10 and the second scroll member 20 are made as small as possible, thereby making the structure of the compressor 1000 compact.
  • the rotor 32 can drive the driving mechanism 70 to rotate.
  • the driving mechanism 70 in turn drives the second cover 80 and the first scroll member 10 to rotate.
  • the first scroll member 10 in turn drives the second scroll member 20 and its mounting hub.
  • the part 23 rotates, so that the pump 40 rotates relative to the fixed shaft 90, so that the oil used as a lubricant can be fed upward from the oil pool 120 to the compressor 1000 along the gap between the pump 40 and the feed channel 93.
  • Components thrust bearings, radial bearings, scrolls 10, 20, seals, etc.
  • the retainer 33 has a connecting hub part 331 and a cylindrical fixing part 332, so that the rotor 32 is fixed to the fixing part 332 on the outside of the connecting hub part 331, and the second receiving hub part 71 End 712 is threaded to the connecting hub 331 inside the connecting hub 331 .
  • the rolling bearing 34 (for example, a thrust angular contact ball bearing) is mounted inside the connecting hub 331 and the second end 712 of the receiving hub 71 abuts its upper side 341 .
  • the lower end 3311 of the connecting hub 331 is provided with a radial protrusion 33111, and the lower side 342 of the rolling bearing 34 abuts against the radial protrusion 33111, which facilitates the installation of the rolling bearing 34 inside the connecting hub 331.
  • the user can push the second end 712 of the receiving hub 71 against the rolling bearing 34 by twisting the driving mechanism 70 to push the retainer 33 and the rotor 32 to move in a direction away from the stator 31, thereby
  • the rotor 32 is positioned to be spaced apart from the stator 31 against the magnetic attraction between the stator 31 and the rotor 32 and maintains the required gap between the rotor 32 and the stator 31 .
  • the bracket 60 abuts the underside 342 of the rolling bearing 34 for supporting the motor 30, and more specifically the retainer 33.
  • the bracket 60 supports the holder 33 through the rolling bearing 34, but the bracket 60 does not contact the holder 33, otherwise the holder 33 is difficult to rotate relative to the fixed bracket 60.
  • the holder 33 is spaced apart from the bracket 60.
  • the rolling bearing 34 can reduce the friction between the bracket 60 and the retainer 33 during relative rotation, so as to promote the rotation of the rotor 32 and the retainer 33 relative to the bracket 60 .
  • the bracket 60 is also provided with a cylindrical receiving portion 68 and a step portion 69 .
  • the accommodating portion 68 is used to accommodate the motor 30 and the holder 33 .
  • the step portion 69 is connected between the receiving portion 68 and the fixed hub portion 67 for accommodating the rolling bearing 34 so that the lower side 342 of the rolling bearing 34 abuts against the top end 681 of the fixed hub portion 67 so that the retainer 33 is connected to the receiving portion.
  • the portions 68 are spaced apart to facilitate the rotation of the rotor 32 and the retainer 33 relative to the bracket 60 .
  • shaft 90 is provided with a shoulder 94.
  • the bottom end 92 of the shaft 90 is threaded into the fixed hub 67 of the bracket 60 so that when assembling the compressor 1000 the user can tighten the shoulder 94 against the upper side of the rolling bearing 34 by twisting the shaft 90 341 to push the retainer 33 and the rotor 32 to move in a direction away from the stator 31 , thereby further overcoming the magnetic attraction between the stator 31 and the rotor 32 to position the rotor 32 to be spaced apart from the stator 31 .
  • the retainer 33 and the driving mechanism 70 apply a torque to the rolling bearing 34, and the shaft 90 applies a reverse torque to the rolling bearing 34, thereby fixing the rolling bearing 34 and preventing the rolling bearing 34 from moving.
  • the shaft 90 can also be used separately to push the retainer 33 and the rotor 32 to move in a direction away from the stator 31 to position the rotor 32 to be spaced apart from the stator 31 .
  • the bracket 60 When assembling the compressor 1000, the bracket 60 is first fixed in the casing 100 through an interference fit. Then the rolling bearing 34 is installed inside the connecting hub 331 of the retainer 33, and the retainer 33 with the rotor 32 installed is rotatably installed on the bracket 60. At this time, the rolling bearing 34 does not contact the bracket 60 but is spaced apart from the bracket 60. open. Subsequently, the stator 31 is fixed to the motor cover 50 through bolts, and the motor cover 50 is fixed to the bracket 60 through bolts, so that the stator 31 is fixed to the bracket 60 to achieve the fixation of the motor 30 . At this time, the stator 31 and the rotor 32 are attracted to each other due to magnetic attraction.
  • the receiving hub 71 of the driving mechanism 70 is passed through the central holes of the stator 31 and the rotor 32 , so that the driving mechanism 70 is threadedly connected to the connecting hub 331 of the retainer 33 using the second end 712 of the receiving hub 71 and passes through
  • the spinning method drives the retainer 33 and the rotor 32 to move downward until the lower side 342 of the rolling bearing (more specifically, the radially inner portion of the lower side 342 ) abuts against the top end 681 of the fixed hub 67 of the bracket 60 .
  • the second end 712 of the receiving hub 71 is pushed against the roller in a direction away from the stator 31 .
  • the rolling bearing 34 drives the retainer 33 and the rotor 32 to move in the direction away from the stator 31), so that the rolling bearing 34 is completely fixed between the receiving hub 71 and the connecting hub 331 ( More specifically, it is fixed between the second end 712 of the receiving hub 71 and the radial protrusion 33111 of the connecting hub 331), thereby positioning the rotor 32 to be spaced apart from the stator 31 and between the stator 31 and the rotor 32. Keep the required gap between them.
  • the shaft 90 is installed on the bracket 60 by threading the bottom end 92 of the shaft 90 into the fixed hub 67 of the bracket 60 so that the shoulder 94 of the shaft 90 is pushed against the rolling bearing in a direction away from the stator 31 on the upper side 341 of 34 (at this time, the rolling bearing 34 drives the retainer 33 and the rotor 32 to move further in the direction away from the stator 31), until the lower side 342 of the rolling bearing 34 abuts the top end of the fixed hub 67 of the bracket 60 681 (at this time, the rolling bearing 34 is installed in place, and the shaft 90 cannot further push the rolling bearing 34 to move, which means that the rotor 32, the retainer 33 and the driving mechanism 70 are also installed in place), thereby further maintaining the relationship between the rotor 32 and the stator 31 the required gap.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Rotary Pumps (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

A compressor, comprising: a housing (100); a first scroll member (10) and a second scroll member (20) located in the housing (100), the first scroll member (10) being provided with a first base plate (11) and a first scroll wrap (12) extending from the first base plate (11) toward the second scroll member (20), the second scroll member (20) being provided with a second base plate (21) and a second scroll wrap (22) extending from the second base plate (21) toward the first scroll member (10), and the second scroll wrap (22) and the first scroll wrap (12) being engaged with each other so as to define a compression cavity (110) therebetween; a motor (30), which comprises a stator (31) and a rotor (32), is located on the side of the second scroll member (20) distant from the first scroll member (10), and is used for driving, by means of the rotor (32), the first scroll member (10) to rotate to drive the second scroll member (20) to rotate; and a driving mechanism (70), comprising a receiving hub portion (71) and a flange (72) which extends radially from a first end (711) of the receiving hub portion (71) and supports the second base plate (21), wherein a second end (712) of the receiving hub portion (71) is fixed to the rotor (32) to position the rotor (32) in such a manner that the rotor (32) is spaced from the stator (31) by a certain gap. Thus, an axial flux motor can be used in existing scroll compressors.

Description

压缩机和组装该压缩机的方法Compressor and method of assembling the same 技术领域Technical field
本发明涉及一种压缩机和组装该压缩机的方法。The present invention relates to a compressor and a method of assembling the compressor.
背景技术Background technique
在现有的涡旋压缩机中,电机中通常包含定子和转子,在涡旋压缩机工作时,转子相对于定子高速转动,所以保持转子和定子之间的理想间隙对于实现压缩机安全运行,以及保持压缩机性能具有十分重要的意义。In existing scroll compressors, the motor usually contains a stator and a rotor. When the scroll compressor is working, the rotor rotates at a high speed relative to the stator, so maintaining an ideal gap between the rotor and the stator is essential for safe operation of the compressor. And maintaining compressor performance is of great significance.
发明内容Contents of the invention
本发明的实施例旨在解决以上问题的至少一个方面。Embodiments of the present invention aim to solve at least one aspect of the above problems.
根据本发明的一个方面,提供一种压缩机,包括:壳体;第一涡旋件和第二涡旋件,位于壳体内,第一涡旋件具有第一端板和从第一端板朝向第二涡旋件延伸的第一涡卷,第二涡旋件具有第二端板和从第二端板朝向第一涡旋件延伸的第二涡卷,第二涡卷与第一涡卷相互啮合以在二者之间限定压缩腔;电机,包括定子和转子,并位于第二涡旋件的远离第一涡旋件的一侧,用于通过转子驱动第一涡旋件旋转来带动第二涡旋件旋转;驱动机构,包括容纳毂部和从容纳毂部的第一端径向地延伸出并支撑第二端板的凸缘;其中,容纳毂部的第二端固定至转子,以将转子定位成以一定间隙与定子间隔开。According to an aspect of the present invention, a compressor is provided, including: a casing; a first scroll member and a second scroll member located in the casing, the first scroll member having a first end plate and a second scroll member extending from the first end plate. A first scroll extending toward a second scroll member, the second scroll member having a second end plate and a second scroll extending from the second end plate toward the first scroll member, the second scroll member being connected to the first scroll member. The rolls mesh with each other to define a compression chamber therebetween; the motor includes a stator and a rotor and is located on a side of the second scroll member away from the first scroll member for driving the first scroll member to rotate through the rotor. The second scroll is driven to rotate; the driving mechanism includes a receiving hub and a flange extending radially from the first end of the receiving hub and supporting the second end plate; wherein the second end of the receiving hub is fixed to The rotor is positioned to be spaced apart from the stator by a certain gap.
根据本发明的一个方面,压缩机还包括:保持器,用于将转子固定在其上;其中,容纳毂部的第二端在转子的径向内侧固定至保持器,以将转子定位成与定子间隔开。According to one aspect of the present invention, the compressor further includes: a retainer for fixing the rotor thereon; wherein the second end of the receiving hub is fixed to the retainer radially inside the rotor to position the rotor with The stators are spaced apart.
根据本发明的一个方面,其中,保持器具有连接毂部和筒状的固定部,使得转子在连接毂部的外侧固定至固定部中,容纳毂部的 第二端在连接毂部内侧螺纹连接至连接毂部。According to an aspect of the present invention, the retainer has a fixing portion connecting the hub portion and the cylindrical shape, so that the rotor is fixed to the fixing portion on the outside of the connecting hub portion, and the hub portion is accommodated. The second end is threadedly connected to the connecting hub inside the connecting hub.
根据本发明的一个方面,压缩机还包括:滚动轴承,安装于保持器的连接毂部内侧并被容纳毂部的第二端抵靠在其上侧。According to one aspect of the present invention, the compressor further includes: a rolling bearing installed inside the connecting hub of the retainer and accommodating the second end of the hub against its upper side.
根据本发明的一个方面,压缩机还包括:支架,固定至壳体中并抵靠在滚动轴承的下侧以用于支撑保持器;和轴,固定至支架并从支架延伸到容纳毂部中,轴设置有抵靠在滚动轴承的上侧上以进一步将转子定位成与定子间隔开的台肩。According to one aspect of the invention, the compressor further includes: a bracket fixed to the housing and against the underside of the rolling bearing for supporting the retainer; and a shaft fixed to the bracket and extending from the bracket into the receiving hub, The shaft is provided with a shoulder that bears on the upper side of the rolling bearing to further position the rotor spaced apart from the stator.
根据本发明的一个方面,其中,支架设置有:固定毂部,轴的底端延伸进入并螺纹连接在固定毂部中;筒状的容纳部,用于容纳电机和保持器;和台阶部,连接在容纳部和固定毂部之间,以用于容纳滚动轴承,使得滚动轴承的下侧抵靠到固定毂部的顶端上。According to an aspect of the present invention, the bracket is provided with: a fixed hub part into which the bottom end of the shaft extends and is threadedly connected; a cylindrical receiving part for accommodating the motor and the holder; and a step part, It is connected between the receiving part and the fixed hub part for accommodating the rolling bearing, so that the lower side of the rolling bearing abuts against the top end of the fixed hub part.
根据本发明的一个方面,其中,轴的顶端位于容纳毂部中并设置有容纳孔,第二端板设置有朝背离第一涡旋件的方向延伸的安装毂部,安装毂部被容纳于容纳孔中。According to one aspect of the present invention, wherein the top end of the shaft is located in the receiving hub and is provided with a receiving hole, the second end plate is provided with a mounting hub extending in a direction away from the first scroll, and the mounting hub is received in Accommodation hole.
根据本发明的一个方面,压缩机还包括,泵,泵具有在容纳孔中可操作地连接到第二端板的安装毂部的顶端和伸入位于壳体底部的油池中的底端,其中,轴设置有从其底端延伸至其顶端的进送通道,泵被可旋转地设置在进送通道中以沿泵和进送通道之间的间隙进送油。According to one aspect of the invention, the compressor further includes a pump having a top end operably connected to the mounting hub of the second end plate in the receiving hole and a bottom end extending into the oil sump located at the bottom of the housing, Wherein, the shaft is provided with a feed channel extending from its bottom end to its top end, and the pump is rotatably disposed in the feed channel to feed oil along a gap between the pump and the feed channel.
根据本发明的一个方面,压缩机还包括,第一罩,固定至支架上以覆盖电机,位于定子与凸缘之间并被容纳毂部延伸穿过,其中,定子固定至第一罩。According to one aspect of the invention, the compressor further includes a first cover fixed to the bracket to cover the motor, between the stator and the flange and through which the receiving hub extends, wherein the stator is fixed to the first cover.
根据本发明的一个方面,压缩机还包括,第二罩,第二罩的顶部覆盖并固定至第一端板,第二罩的侧壁固定至凸缘。According to one aspect of the present invention, the compressor further includes a second cover, a top of the second cover covers and is fixed to the first end plate, and a side wall of the second cover is fixed to the flange.
根据本发明的一个方面,其中,转子位于定子的背离第一罩的一侧。According to an aspect of the invention, the rotor is located on a side of the stator facing away from the first cover.
根据本发明的一个方面,其中,轴的容纳孔的中心轴线与第二涡旋件的旋转轴线共线,轴的顶端的中心轴线与第一涡旋件的旋转轴线共线,容纳孔的中心轴线与轴的顶端的中心轴线偏离,使得第二涡旋件的旋转轴线与第一涡旋件的旋转轴线偏离。 According to an aspect of the present invention, the central axis of the receiving hole of the shaft is collinear with the rotation axis of the second scroll member, the central axis of the top end of the shaft is collinear with the rotation axis of the first scroll member, and the center of the receiving hole is collinear. The axis is offset from the central axis of the top end of the shaft such that the axis of rotation of the second scroll is offset from the axis of rotation of the first scroll.
根据本发明的一个方面,其中,间隙位于0。1mm至3mm的范围内。According to an aspect of the invention, wherein the gap is in the range of 0.1 mm to 3 mm.
根据本发明的另一个方面,提供一种组装压缩机的方法,压缩机包括:壳体、具有固定毂部的支架、具有定子和转子的电机、具有连接毂部的保持器、滚动轴承、和具有容纳毂部的驱动机构,其中,方法包括,将支架固定在壳体中;将滚动轴承安装于保持器的连接毂部内侧;将安装有转子的保持器可旋转地安装到支架上并将定子固定到支架上,其中,定子和转子由于磁性引力而彼此吸附在一起;以及通过将驱动机构的容纳毂部螺纹连接至保持器的连接毂部,以将驱动机构安装至保持器上,以使容纳毂部的一端沿背离定子的方向推抵在滚动轴承的上侧上,带动保持器和转子一起沿背离定子的方向运动,从而将转子定位成与定子间隔开。According to another aspect of the present invention, a method of assembling a compressor is provided. The compressor includes: a casing, a bracket with a fixed hub, a motor with a stator and a rotor, a retainer with a connecting hub, a rolling bearing, and a A driving mechanism for accommodating the hub, wherein the method includes: fixing the bracket in the housing; installing the rolling bearing on the inside of the connecting hub of the retainer; rotatably mounting the retainer with the rotor mounted on the bracket and fixing the stator to the bracket, wherein the stator and the rotor are attracted to each other due to magnetic attraction; and mounting the drive mechanism to the retainer by threading the receiving hub of the drive mechanism to the connecting hub of the retainer, so that the accommodating hub is One end of the hub pushes against the upper side of the rolling bearing in a direction away from the stator, driving the retainer and the rotor together to move in a direction away from the stator, thereby positioning the rotor to be spaced apart from the stator.
根据本发明的另一个方面,压缩机还包括具有台肩的轴,述方法还包括:将轴安装至支架上,其中,通过将轴的底端固定至支架的固定毂部中,以使轴的台肩沿背离定子的方向推抵在滚动轴承的上侧上,直至滚动轴承的下侧抵靠到支架的固定毂部的顶端上,从而进一步保持转子与定子之间的间隙。According to another aspect of the invention, the compressor further includes a shaft having a shoulder, and the method further includes: mounting the shaft to the bracket, wherein the shaft is secured to the bracket by fixing a bottom end of the shaft into a fixed hub of the bracket. The shoulder is pushed against the upper side of the rolling bearing in the direction away from the stator until the lower side of the rolling bearing abuts against the top end of the fixed hub of the bracket, thereby further maintaining the gap between the rotor and the stator.
根据本发明的另一个方面,压缩机还包括:第一罩,其中,将定子固定到支架上的步骤包括,将定子固定到第一罩上,随后将第一罩固定到支架上。According to another aspect of the present invention, the compressor further includes: a first cover, wherein the step of fixing the stator to the bracket includes fixing the stator to the first cover, and then fixing the first cover to the bracket.
附图说明Description of drawings
并入本文并形成说明书的一部分的附图说明了本公开,并且与描述一起进一步用于解释本公开的原理并使相关领域的技术人员能够制造和使用本文描述的实施例。The accompanying drawings, which are incorporated in and form a part of this specification, illustrate the disclosure and, together with the description, further serve to explain the principles of the disclosure and enable any person skilled in the relevant art to make and use the embodiments described herein.
图1是根据本发明的实施例的压缩机的立体图;Figure 1 is a perspective view of a compressor according to an embodiment of the present invention;
图2是图1示出的压缩机的截面图;Figure 2 is a cross-sectional view of the compressor shown in Figure 1;
图3是示出图2中的第二涡旋件、驱动机构、电机罩、电机、支架、轴、滚动轴承、保持器、和泵被组装到一起时的截面图; Figure 3 is a cross-sectional view showing the second scroll, the driving mechanism, the motor cover, the motor, the bracket, the shaft, the rolling bearing, the retainer, and the pump in Figure 2 when they are assembled together;
图4是示出图2中的驱动机构、电机罩、电机、滚动轴承、保持器、和支架被组装到一起时的截面图;Figure 4 is a cross-sectional view showing the drive mechanism, motor cover, motor, rolling bearing, retainer, and bracket in Figure 2 when they are assembled together;
图5是示出图2中的单独的轴的截面图;Figure 5 is a cross-sectional view showing an individual shaft in Figure 2;
图6是示出图2中的电机罩、定子、和支架被组装到一起时的截面图;以及Figure 6 is a cross-sectional view showing the motor cover, stator, and bracket in Figure 2 when they are assembled together; and
图7是示出图2中的驱动机构、滚动轴承、和保持器被组装到一起时的截面图。FIG. 7 is a cross-sectional view showing the drive mechanism, rolling bearing, and retainer in FIG. 2 assembled together.
本公开的特征将在以下结合附图的详细描述中变得更加明显,其中,相似的附图标记始终标识对应的元件。在附图中,相似的附图标记通常表示相同的、功能相似的和/或结构相似的元件。除非另有说明,否则在整个公开中提供的附图不应该被解释为按比例绘制的附图。The features of the present disclosure will become more apparent in the following detailed description taken in conjunction with the accompanying drawings, wherein like reference numerals identify corresponding elements throughout. In the drawings, similar reference numbers generally identify identical, functionally similar, and/or structurally similar elements. Unless otherwise indicated, the drawings provided throughout this disclosure should not be construed as being drawn to scale.
具体实施方式Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。在说明书中,相同或相似的附图标记指示相同或相似的部件。下述参照附图对本发明实施方式的说明旨在对本发明的总体发明构思进行解释,而不应当理解为对本发明的一种限制。The technical solution of the present invention will be further described in detail below through examples and in conjunction with the accompanying drawings. In the specification, the same or similar reference numbers indicate the same or similar components. The following description of the embodiments of the present invention with reference to the accompanying drawings is intended to explain the general inventive concept of the present invention and should not be understood as a limitation of the present invention.
另外,在下面的详细描述中,为便于解释,阐述了许多具体的细节以提供对本披露实施例的全面理解。然而明显地,一个或多个实施例在没有这些具体细节的情况下也可以被实施。在其他情况下,公知的结构和装置以图示的方式体现以简化附图。Additionally, in the following detailed description, for convenience of explanation, numerous specific details are set forth to provide a comprehensive understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are illustrated in order to simplify the drawings.
在涡旋压缩机中,使用径向磁通电机,并利用固定装置来保证径向磁通电机的转子和定子之间的间隙,但是这往往会导致涡旋压缩体积庞大,尤其是对于制冷/热量需求较高的压缩机来说,随着压缩机制冷、制热量的不断增大,电机在压缩机内部整体占比较大,无法实现结构紧凑,体积轻巧的目标。对于现有的变频压缩机来说,虽然通过变频技术可以实现制冷量的提升,但是现有的变频电机仍然广泛采用径向磁通电机,现有压缩机结构的不足仍然存在。 In scroll compressors, radial flux motors are used, and fixtures are used to ensure the gap between the rotor and stator of the radial flux motor. However, this often results in a large scroll compression volume, especially for refrigeration/ For compressors with high heat demand, as the cooling and heating capacity of the compressor continues to increase, the motor occupies a relatively large area inside the compressor, making it impossible to achieve the goals of compact structure and light volume. For existing variable frequency compressors, although the cooling capacity can be increased through frequency conversion technology, existing variable frequency motors still widely use radial flux motors, and the shortcomings of the existing compressor structure still exist.
轴向磁通电机很好地克服了压缩机的内部空间的不足,可以实现结构紧凑的目标,但是使用轴向磁通的电机进行压缩机设计时,定子和转子之间的磁力较大,难以保持转子和定子之间的理想间隙,使得轴向磁通电机不便用于现有的涡旋压缩机中。The axial flux motor can well overcome the lack of internal space of the compressor and can achieve the goal of compact structure. However, when using an axial flux motor to design a compressor, the magnetic force between the stator and the rotor is large, making it difficult to Maintaining an ideal gap between the rotor and stator makes axial flux motors inconvenient to use in existing scroll compressors.
图1示出了根据本发明的实施例的压缩机1000的立体图。压缩机1000包括:壳体100、位于壳体100内的第一涡旋件10、第二涡旋件20、电机30、保持器33、滚动轴承34、泵40、电机罩50、支架60、驱动机构70、涡旋罩80和轴90。Figure 1 shows a perspective view of a compressor 1000 according to an embodiment of the present invention. The compressor 1000 includes: a casing 100, a first scroll 10, a second scroll 20 located in the casing 100, a motor 30, a retainer 33, a rolling bearing 34, a pump 40, a motor cover 50, a bracket 60, a drive Mechanism 70, Scroll Cover 80 and Shaft 90.
图2示出了图1中的压缩机1000的截面图,显示了压缩机1000的内部结构。下文将进一步参照图2对压缩机1000的整体结构和功能进行详细描述。FIG. 2 shows a cross-sectional view of the compressor 1000 in FIG. 1 showing the internal structure of the compressor 1000. The overall structure and function of the compressor 1000 will be described in detail below with further reference to FIG. 2 .
第一涡旋件10具有第一端板11和从第一端板11朝向第二涡旋件20延伸的第一涡卷12,第二涡旋件20具有第二端板21和从第二端板21朝向第一涡旋件10延伸的第二涡卷22,第二涡卷22与第一涡卷12相互啮合以在二者之间限定压缩腔110,以压缩从壳体100的入口101进入压缩机1000中的制冷气体。The first scroll 10 has a first end plate 11 and a first scroll 12 extending from the first end plate 11 toward the second scroll 20 , and the second scroll 20 has a second end plate 21 and a first scroll 12 extending from the first end plate 11 toward the second scroll 20 . The end plate 21 extends toward the second scroll 22 of the first scroll 10 , and the second scroll 22 meshes with the first scroll 12 to define a compression chamber 110 therebetween to compress the inlet from the housing 100 101 The refrigerant gas entering the compressor 1000.
参见图2,在本申请的实施例中,电机30被构造成轴向磁通电机并位于第二涡旋件20的远离第一涡旋件10的一侧。电机30包括定子31和转子32,其中,转子32位于定子31的远离第二涡旋件20的一侧并与定子31间隔开。转子32和定子31之间的间隙需要被维持在例如0.1mm至3mm或0.5mm至1.5mm之间,以确保电机30能够正常工作。定子31通过螺栓连接以固定至电机罩50。电机罩50通过螺栓连接以固定至支架60上从而覆盖电机30,与支架60一起形成用于容纳电机30的空间。转子32位于定子31的背离电机罩50的一侧。转子32被固定在保持器33(下文将参照图3、4和7详细描述保持器33的结构)上,保持器33被可旋转地支撑在支架60上,支架60通过过盈配合而被固定至壳体100中。保持器33螺纹连接至驱动机构70的筒状容纳毂部71的第二端712,第二端712延伸到支架60中。所述容纳毂部71的第二端712在转子32的径向内侧固定至保持器33,以将转子32定位成与定子31间隔开, 从而维持转子32和定子31之间的理想间隙。Referring to FIG. 2 , in the embodiment of the present application, the motor 30 is configured as an axial flux motor and is located on a side of the second scroll member 20 away from the first scroll member 10 . The motor 30 includes a stator 31 and a rotor 32 , wherein the rotor 32 is located on a side of the stator 31 away from the second scroll member 20 and is spaced apart from the stator 31 . The gap between the rotor 32 and the stator 31 needs to be maintained, for example, between 0.1 mm and 3 mm or between 0.5 mm and 1.5 mm to ensure that the motor 30 can operate normally. The stator 31 is bolted to be fixed to the motor cover 50 . The motor cover 50 is bolted to the bracket 60 to cover the motor 30 , and together with the bracket 60 forms a space for accommodating the motor 30 . The rotor 32 is located on a side of the stator 31 away from the motor cover 50 . The rotor 32 is fixed on a retainer 33 (the structure of the retainer 33 will be described in detail below with reference to Figures 3, 4 and 7). The retainer 33 is rotatably supported on the bracket 60. The bracket 60 is fixed by interference fit. into the housing 100 . The retainer 33 is threadedly connected to the second end 712 of the cylindrical receiving hub 71 of the drive mechanism 70 and extends into the bracket 60 . The second end 712 of the receiving hub 71 is fixed to the retainer 33 radially inside the rotor 32 to position the rotor 32 spaced apart from the stator 31, The ideal gap between the rotor 32 and the stator 31 is thus maintained.
在本发明的另一实施例中,转子32可以和保持器33一体地形成为用作转子的一个部件,以便容纳毂部71的第二端712直接固定到所述用作转子的部件上。这可以简化压缩机1000的结构。In another embodiment of the invention, the rotor 32 may be integrally formed with the retainer 33 as a component serving as the rotor, so that the second end 712 of the receiving hub 71 is directly fixed to said component serving as the rotor. This can simplify the structure of the compressor 1000.
从容纳毂部71的第一端711径向地延伸出的凸缘72用于支撑第二端板21。其顶部81覆盖并固定至第一端板11的涡旋罩80通过其侧壁82在第二端板21的径向外侧固定至凸缘72。电机罩50位于定子31与凸缘72之间并被容纳毂部71延伸穿过。A flange 72 extending radially from the first end 711 of the receiving hub 71 serves to support the second end plate 21 . The scroll cover 80 , whose top 81 covers and is fixed to the first end plate 11 , is fixed to the flange 72 radially outside the second end plate 21 by its side wall 82 . The motor cover 50 is located between the stator 31 and the flange 72 and has the receiving hub 71 extending therethrough.
通过这种构造,转子32通过保持器33、容纳毂部71、凸缘72、涡旋罩80驱动第一涡旋件10旋转,以带动第二涡旋件20旋转,使得第一涡旋件10和第二涡旋件20一起旋转,以压缩所述制冷气体。With this structure, the rotor 32 drives the first scroll 10 to rotate through the retainer 33, the receiving hub 71, the flange 72, and the scroll cover 80 to drive the second scroll 20 to rotate, so that the first scroll 10 and the second scroll member 20 rotate together to compress the refrigerant gas.
继续参见图2,轴90固定至支架60的位于壳体100底部的油池120中的固定毂部67中并从支架60的固定毂部67延伸到容纳毂部71中,使得轴90的位于容纳毂部71中的顶端91的端面与凸缘72的支撑第二端板21的上表面大致齐平,轴90的固定至支架60的固定毂部67中的底端92位于油池120中。轴90设置有从底端92延伸到顶端91的进送通道93,轴90的顶端91设置有与进送通道93联通的容纳孔95,第二端板21的朝背离第一涡旋件10的方向延伸的安装毂部23被容纳在容纳孔95中,柱状的螺纹泵40被可旋转地设置在进送通道93中且沿进送通道93延伸至容纳孔95中,使得泵40的顶端41能够在容纳孔95中可操作地连接到第二涡旋件20的安装毂部23。泵40的底端42伸入位于壳体100底部的油池120中。Continuing to refer to FIG. 2 , the shaft 90 is fixed to the fixed hub 67 of the bracket 60 located in the oil pool 120 at the bottom of the housing 100 and extends from the fixed hub 67 of the bracket 60 to the receiving hub 71 such that the shaft 90 is located in the oil pool 120 at the bottom of the housing 100 . The end surface of the top end 91 in the receiving hub 71 is substantially flush with the upper surface of the flange 72 supporting the second end plate 21 , and the bottom end 92 in the fixed hub 67 of the shaft 90 that is fixed to the bracket 60 is located in the oil pool 120 . The shaft 90 is provided with a feed channel 93 extending from the bottom end 92 to the top end 91 . The top end 91 of the shaft 90 is provided with a receiving hole 95 communicating with the feed channel 93 . The second end plate 21 faces away from the first scroll member 10 The mounting hub 23 extending in the direction is received in the receiving hole 95 , and the cylindrical thread pump 40 is rotatably disposed in the feed channel 93 and extends along the feed channel 93 into the receiving hole 95 , so that the top end of the pump 40 41 can be operably connected to the mounting hub 23 of the second scroll 20 in the receiving hole 95 . The bottom end 42 of the pump 40 extends into the oil sump 120 at the bottom of the housing 100 .
容纳孔95的中心轴线与第二涡旋件20的旋转轴线共线,轴90的顶端91的中心轴线与第一涡旋件10的旋转轴线共线,轴90的顶端91的容纳孔95的中心轴线与顶端91的中心轴线偏离,使得第二涡旋件20的旋转轴线与第一涡旋件10的旋转轴线偏离。此外,第一涡旋件10和第二涡旋件20的重心位于各自的旋转轴线上。这有利于第一涡旋件10和第二涡旋件20二者在转动过程中彼此平衡对方所生成的离心力,从而避免了设置平衡块来平衡涡旋件10、20转 动所生成的离心力,简化了压缩机1000的结构并减小了压缩机1000的体积。The central axis of the receiving hole 95 is collinear with the rotation axis of the second scroll 20 , the central axis of the top end 91 of the shaft 90 is collinear with the rotation axis of the first scroll 10 , and the receiving hole 95 of the top end 91 of the shaft 90 is collinear. The central axis deviates from the central axis of the tip 91 , so that the rotation axis of the second scroll 20 deviates from the rotation axis of the first scroll 10 . In addition, the centers of gravity of the first scroll 10 and the second scroll 20 are located on their respective rotation axes. This is conducive to the first scroll member 10 and the second scroll member 20 balancing the centrifugal force generated by each other during the rotation process, thereby avoiding the need to provide a balance weight to balance the rotation of the scroll members 10 and 20 The centrifugal force generated by the motion simplifies the structure of the compressor 1000 and reduces the volume of the compressor 1000 .
另外由于第一涡旋件10和第二涡旋件20一起转动,效率比传统涡旋压缩机(一个涡旋件转动,另一个涡旋件静止)高一倍,因此可以在相同制冷能力的基础上,使得第一涡旋件10和第二涡旋件20的直径尽量小,进而使得压缩机1000的结构小巧。In addition, since the first scroll member 10 and the second scroll member 20 rotate together, the efficiency is twice as high as that of a traditional scroll compressor (one scroll member rotates and the other scroll member is stationary). Therefore, the same refrigeration capacity can be achieved. Basically, the diameters of the first scroll member 10 and the second scroll member 20 are made as small as possible, thereby making the structure of the compressor 1000 compact.
通过这种构造,转子32能够带动驱动机构70旋转,驱动机构70再带动第二罩80和第一涡旋件10旋转,第一涡旋件10又带动第二涡旋件20和其安装毂部23旋转,以使得泵40相对于固定的轴90旋转,从而能够沿泵40和进送通道93之间的间隙将用作润滑剂的油从油池120向上进送到压缩机1000的相关部件(止推轴承、径向轴承、涡旋件10、20、密封件等)。Through this structure, the rotor 32 can drive the driving mechanism 70 to rotate. The driving mechanism 70 in turn drives the second cover 80 and the first scroll member 10 to rotate. The first scroll member 10 in turn drives the second scroll member 20 and its mounting hub. The part 23 rotates, so that the pump 40 rotates relative to the fixed shaft 90, so that the oil used as a lubricant can be fed upward from the oil pool 120 to the compressor 1000 along the gap between the pump 40 and the feed channel 93. Components (thrust bearings, radial bearings, scrolls 10, 20, seals, etc.).
参见图3、4和7,保持器33具有连接毂部331和筒状的固定部332,使得转子32在连接毂部331的外侧固定至固定部332中,所述容纳毂部71的第二端712在连接毂部331内侧螺纹连接至连接毂部331。滚动轴承34(例如,推力角接触球轴承)安装于连接毂部331内侧并被所述容纳毂部71的第二端712抵靠在其上侧341。连接毂部331的下端3311设置有径向突起33111,滚动轴承34的下侧342抵靠在径向突起33111上,便于滚动轴承34安装于连接毂部331内侧。这样在组装压缩机1000时,用户能够通过旋拧驱动机构70将容纳毂部71的第二端712推抵在滚动轴承34上,以推动保持器33和转子32朝背离定子31的方向移动,从而克服定子31和转子32之间的磁性引力将转子32定位成与定子31间隔开,并维持转子32和定子31之间的需要的间隙。Referring to Figures 3, 4 and 7, the retainer 33 has a connecting hub part 331 and a cylindrical fixing part 332, so that the rotor 32 is fixed to the fixing part 332 on the outside of the connecting hub part 331, and the second receiving hub part 71 End 712 is threaded to the connecting hub 331 inside the connecting hub 331 . The rolling bearing 34 (for example, a thrust angular contact ball bearing) is mounted inside the connecting hub 331 and the second end 712 of the receiving hub 71 abuts its upper side 341 . The lower end 3311 of the connecting hub 331 is provided with a radial protrusion 33111, and the lower side 342 of the rolling bearing 34 abuts against the radial protrusion 33111, which facilitates the installation of the rolling bearing 34 inside the connecting hub 331. In this way, when assembling the compressor 1000, the user can push the second end 712 of the receiving hub 71 against the rolling bearing 34 by twisting the driving mechanism 70 to push the retainer 33 and the rotor 32 to move in a direction away from the stator 31, thereby The rotor 32 is positioned to be spaced apart from the stator 31 against the magnetic attraction between the stator 31 and the rotor 32 and maintains the required gap between the rotor 32 and the stator 31 .
参见图2、3、4和6,支架60抵靠在滚动轴承34的下侧342以用于支撑电机30,更具体地支撑保持器33。支架60通过滚动轴承34支撑保持器33,但是支架60不与保持器33接触,否则保持器33难以相对于固定的支架60转动,换言之,保持器33与支架60间隔开。滚动轴承34能够减小支架60和保持器33之间相对旋转时的摩擦力,以促进转子32、保持器33相对于支架60的旋转。 更具体地,所述支架60还设置有筒状的容纳部68和台阶部69。容纳部68用于容纳电机30和保持器33。台阶部69连接在容纳部68和固定毂部67之间,以用于容纳滚动轴承34,使得滚动轴承34的所述下侧342抵靠到固定毂部67的顶端681上,以便保持器33与容纳部68间隔开,从而促进转子32、保持器33相对于支架60的旋转。Referring to Figures 2, 3, 4 and 6, the bracket 60 abuts the underside 342 of the rolling bearing 34 for supporting the motor 30, and more specifically the retainer 33. The bracket 60 supports the holder 33 through the rolling bearing 34, but the bracket 60 does not contact the holder 33, otherwise the holder 33 is difficult to rotate relative to the fixed bracket 60. In other words, the holder 33 is spaced apart from the bracket 60. The rolling bearing 34 can reduce the friction between the bracket 60 and the retainer 33 during relative rotation, so as to promote the rotation of the rotor 32 and the retainer 33 relative to the bracket 60 . More specifically, the bracket 60 is also provided with a cylindrical receiving portion 68 and a step portion 69 . The accommodating portion 68 is used to accommodate the motor 30 and the holder 33 . The step portion 69 is connected between the receiving portion 68 and the fixed hub portion 67 for accommodating the rolling bearing 34 so that the lower side 342 of the rolling bearing 34 abuts against the top end 681 of the fixed hub portion 67 so that the retainer 33 is connected to the receiving portion. The portions 68 are spaced apart to facilitate the rotation of the rotor 32 and the retainer 33 relative to the bracket 60 .
参见图3、5和7,轴90设置有台肩94。轴90的底端92通过螺纹连接固定至支架60的固定毂部67中,使得在组装压缩机1000时,用户能够通过旋拧轴90以将台肩94抵靠在滚动轴承34的所述上侧341上,以推动保持器33和转子32朝背离定子31的方向移动,从而进一步克服定子31和转子32之间的磁性引力以将转子32定位成与定子31间隔开。保持器33和驱动机构70向滚动轴承34施加一扭矩,轴90向滚动轴承34施加一反向扭矩,从而将滚动轴承34固定,防止滚动轴承34窜动。在本申请的另一实施例中,也可以单独地使用轴90推动保持器33和转子32朝背离定子31的方向移动,以将转子32定位成与定子31间隔开。Referring to Figures 3, 5 and 7, shaft 90 is provided with a shoulder 94. The bottom end 92 of the shaft 90 is threaded into the fixed hub 67 of the bracket 60 so that when assembling the compressor 1000 the user can tighten the shoulder 94 against the upper side of the rolling bearing 34 by twisting the shaft 90 341 to push the retainer 33 and the rotor 32 to move in a direction away from the stator 31 , thereby further overcoming the magnetic attraction between the stator 31 and the rotor 32 to position the rotor 32 to be spaced apart from the stator 31 . The retainer 33 and the driving mechanism 70 apply a torque to the rolling bearing 34, and the shaft 90 applies a reverse torque to the rolling bearing 34, thereby fixing the rolling bearing 34 and preventing the rolling bearing 34 from moving. In another embodiment of the present application, the shaft 90 can also be used separately to push the retainer 33 and the rotor 32 to move in a direction away from the stator 31 to position the rotor 32 to be spaced apart from the stator 31 .
在组装压缩机1000时,首先通过过盈配合将支架60固定在壳体100中。然后将滚动轴承34安装于保持器33的连接毂部331内侧,又将安装有转子32的保持器33可旋转地安装到支架60上,此时滚动轴承34并未接触支架60而是与支架60间隔开。随后,将定子31通过螺栓连接固定到电机罩50上,又将电机罩50通过螺栓连接固定到支架60上,使得定子31固定到支架60上,以实现电机30的固定。此时,定子31和转子32由于磁性引力而彼此吸附在一起。此后将驱动机构70的容纳毂部71穿过定子31和转子32的中心孔,以便驱动机构70利用所述容纳毂部71的第二端712螺纹连接至保持器33的连接毂部331并通过旋压的方式带动保持器33和转子32向下运动,直到滚动轴承的下侧342(更具体地,下侧342的径向内部)抵靠到支架60的固定毂部67的顶端681上。其中,通过将驱动机构70的容纳毂部71螺纹连接至所述连接毂部331,以使所述容纳毂部71的第二端712沿背离定子31的方向推抵在滚 动轴承34的上侧341上(此时滚动轴承34带动保持器33和转子32一起沿背离定子31的方向移动),使得滚动轴承34完全固定在所述容纳毂部71和连接毂部331之间(更具体地,固定在所述容纳毂部71的第二端712和连接毂部331的径向突起33111之间),从而将转子32定位成与定子31间隔开并在定子31和转子32之间保持需要的间隙。When assembling the compressor 1000, the bracket 60 is first fixed in the casing 100 through an interference fit. Then the rolling bearing 34 is installed inside the connecting hub 331 of the retainer 33, and the retainer 33 with the rotor 32 installed is rotatably installed on the bracket 60. At this time, the rolling bearing 34 does not contact the bracket 60 but is spaced apart from the bracket 60. open. Subsequently, the stator 31 is fixed to the motor cover 50 through bolts, and the motor cover 50 is fixed to the bracket 60 through bolts, so that the stator 31 is fixed to the bracket 60 to achieve the fixation of the motor 30 . At this time, the stator 31 and the rotor 32 are attracted to each other due to magnetic attraction. Thereafter, the receiving hub 71 of the driving mechanism 70 is passed through the central holes of the stator 31 and the rotor 32 , so that the driving mechanism 70 is threadedly connected to the connecting hub 331 of the retainer 33 using the second end 712 of the receiving hub 71 and passes through The spinning method drives the retainer 33 and the rotor 32 to move downward until the lower side 342 of the rolling bearing (more specifically, the radially inner portion of the lower side 342 ) abuts against the top end 681 of the fixed hub 67 of the bracket 60 . Wherein, by threading the receiving hub 71 of the driving mechanism 70 to the connecting hub 331 , the second end 712 of the receiving hub 71 is pushed against the roller in a direction away from the stator 31 . on the upper side 341 of the dynamic bearing 34 (at this time, the rolling bearing 34 drives the retainer 33 and the rotor 32 to move in the direction away from the stator 31), so that the rolling bearing 34 is completely fixed between the receiving hub 71 and the connecting hub 331 ( More specifically, it is fixed between the second end 712 of the receiving hub 71 and the radial protrusion 33111 of the connecting hub 331), thereby positioning the rotor 32 to be spaced apart from the stator 31 and between the stator 31 and the rotor 32. Keep the required gap between them.
此后将轴90安装至支架60上,其中,通过将轴90的底端92螺纹连接至支架60的固定毂部67中,以使轴90的台肩94沿背离定子31的方向推抵在滚动轴承34的所述上侧341上(此时滚动轴承34带动保持器33和转子32一起沿背离定子31的方向进一步移动),直至滚动轴承34的下侧342抵靠到支架60的固定毂部67的顶端681上(此时,滚动轴承34被安装就位,轴90不能进一步推动滚动轴承34移动,这表示转子32、保持器33和驱动机构70也被安装就位),从而进一步保持转子32与定子31之间的需要的间隙。Thereafter, the shaft 90 is installed on the bracket 60 by threading the bottom end 92 of the shaft 90 into the fixed hub 67 of the bracket 60 so that the shoulder 94 of the shaft 90 is pushed against the rolling bearing in a direction away from the stator 31 on the upper side 341 of 34 (at this time, the rolling bearing 34 drives the retainer 33 and the rotor 32 to move further in the direction away from the stator 31), until the lower side 342 of the rolling bearing 34 abuts the top end of the fixed hub 67 of the bracket 60 681 (at this time, the rolling bearing 34 is installed in place, and the shaft 90 cannot further push the rolling bearing 34 to move, which means that the rotor 32, the retainer 33 and the driving mechanism 70 are also installed in place), thereby further maintaining the relationship between the rotor 32 and the stator 31 the required gap.
本领域的技术人员可以理解,上面所描述的实施例都是示例性的,并且本领域的技术人员可以对其进行改进,各种实施例中所描述的结构在不发生结构或者原理方面的冲突的情况下可以进行自由组合。Those skilled in the art can understand that the above-described embodiments are exemplary and can be improved by those skilled in the art. The structures described in the various embodiments do not conflict in structure or principle. can be freely combined.
在详细说明本发明的较佳实施例之后,熟悉本领域的技术人员可清楚地了解,在不脱离随附权利要求的保护范围与精神下可进行各种变化与改变,且本发明亦不受限于说明书中所举示例性实施例的实施方式。 After describing the preferred embodiments of the present invention in detail, those skilled in the art can clearly understand that various changes and modifications can be made without departing from the scope and spirit of the appended claims, and the present invention is not limited to Implementations limited to the exemplary embodiments set forth in the specification.

Claims (16)

  1. 一种压缩机,包括:A compressor including:
    壳体;case;
    第一涡旋件和第二涡旋件,位于壳体内,第一涡旋件具有第一端板和从第一端板朝向第二涡旋件延伸的第一涡卷,第二涡旋件具有第二端板和从第二端板朝向第一涡旋件延伸的第二涡卷,第二涡卷与第一涡卷相互啮合以在二者之间限定压缩腔;A first scroll member and a second scroll member are located in the housing. The first scroll member has a first end plate and a first scroll extending from the first end plate toward the second scroll member. The second scroll member having a second end plate and a second scroll extending from the second end plate toward the first scroll, the second scroll intermeshing with the first scroll to define a compression chamber therebetween;
    电机,包括定子和转子,并位于第二涡旋件的远离第一涡旋件的一侧,用于通过转子驱动第一涡旋件旋转来带动第二涡旋件旋转;A motor, including a stator and a rotor, is located on a side of the second scroll member away from the first scroll member, and is used to drive the first scroll member to rotate through the rotor to drive the second scroll member to rotate;
    驱动机构,包括容纳毂部和从容纳毂部的第一端径向地延伸出并支撑第二端板的凸缘;a drive mechanism including a receiving hub and a flange extending radially from a first end of the receiving hub and supporting a second end plate;
    其中,所述容纳毂部的第二端固定至转子,以将转子定位成以一定间隙与定子间隔开。Wherein, the second end of the receiving hub is fixed to the rotor to position the rotor to be spaced apart from the stator with a certain gap.
  2. 根据权利要求1所述的压缩机,还包括:The compressor of claim 1, further comprising:
    保持器,用于将转子固定在其上;a retainer to hold the rotor to;
    其中,所述容纳毂部的第二端在转子的径向内侧固定至保持器,以将转子定位成与定子间隔开。wherein the second end of the receiving hub is fixed to a retainer radially inside the rotor to position the rotor spaced apart from the stator.
  3. 根据权利要求2所述的压缩机,其中,The compressor according to claim 2, wherein
    保持器具有连接毂部和筒状的固定部,使得转子在连接毂部的外侧固定至固定部中,所述容纳毂部的第二端在连接毂部内侧螺纹连接至连接毂部。The retainer has a connecting hub part and a cylindrical fixing part, so that the rotor is fixed to the fixing part outside the connecting hub part, and the second end of the receiving hub part is threadedly connected to the connecting hub part inside the connecting hub part.
  4. 根据权利要求3所述的压缩机,还包括:The compressor of claim 3, further comprising:
    滚动轴承,安装于保持器的连接毂部内侧并被所述容纳毂部的第二端抵靠在其上侧。A rolling bearing is installed inside the connecting hub of the retainer and the second end of the receiving hub is abutted against its upper side.
  5. 根据权利要求4所述的压缩机,还包括: The compressor of claim 4, further comprising:
    支架,固定至壳体中并抵靠在滚动轴承的下侧以用于支撑保持器;和a bracket fixed to the housing and against the underside of the rolling bearing for supporting the retainer; and
    轴,固定至支架并从支架延伸到容纳毂部中,所述轴设置有抵靠在滚动轴承的所述上侧上以进一步将转子定位成与定子间隔开的台肩。A shaft, fixed to the bracket and extending from the bracket into the receiving hub, is provided with a shoulder against said upper side of the rolling bearing to further position the rotor spaced apart from the stator.
  6. 根据权利要求5所述的压缩机,其中,所述支架设置有:The compressor of claim 5, wherein the bracket is provided with:
    固定毂部,轴的底端延伸进入并螺纹连接在固定毂部中;a fixed hub into which the bottom end of the shaft extends and is threaded;
    筒状的容纳部,用于容纳电机和保持器;和a cylindrical receiving portion for accommodating the motor and retainer; and
    台阶部,连接在容纳部和固定毂部之间,以用于容纳滚动轴承,使得滚动轴承的所述下侧抵靠到固定毂部的顶端上。The step portion is connected between the receiving portion and the fixed hub portion for accommodating the rolling bearing, so that the lower side of the rolling bearing abuts against the top end of the fixed hub portion.
  7. 根据权利要求6所述的压缩机,其中,The compressor according to claim 6, wherein
    轴的顶端位于容纳毂部中并设置有容纳孔,第二端板设置有朝背离第一涡旋件的方向延伸的安装毂部,所述安装毂部被容纳于容纳孔中。The top end of the shaft is located in the receiving hub and is provided with a receiving hole. The second end plate is provided with a mounting hub extending in a direction away from the first scroll, and the mounting hub is received in the receiving hole.
  8. 根据权利要求7所述的压缩机,还包括,The compressor of claim 7, further comprising:
    泵,所述泵具有在容纳孔中可操作地连接到所述第二端板的安装毂部的顶端和伸入位于壳体底部的油池中的底端,a pump having a top end operably connected to a mounting hub of said second end plate in a receiving hole and a bottom end extending into an oil sump located at the bottom of the housing,
    其中,轴设置有从其底端延伸至其顶端的进送通道,所述泵被可旋转地设置在进送通道中以沿泵和进送通道之间的间隙进送油。Wherein, the shaft is provided with a feed channel extending from its bottom end to its top end, and the pump is rotatably disposed in the feed channel to feed oil along a gap between the pump and the feed channel.
  9. 根据权利要求5至8中任一项所述的压缩机,还包括,The compressor according to any one of claims 5 to 8, further comprising:
    第一罩,固定至支架上以覆盖电机,位于定子与凸缘之间并被容纳毂部延伸穿过,其中,定子固定至第一罩。A first shroud, secured to the bracket to cover the motor, is located between the stator and the flange and extends through the receiving hub, wherein the stator is affixed to the first shroud.
  10. 根据权利要求9所述的压缩机,还包括,The compressor of claim 9, further comprising:
    第二罩,第二罩的顶部覆盖并固定至第一端板,第二罩的侧壁固定至凸缘。 a second cover, the top of the second cover covering and being secured to the first end plate, and the side walls of the second cover being secured to the flange.
  11. 根据权利要求1至8和10中任一项所述的压缩机,其中,转子位于定子的背离第一罩的一侧。The compressor according to any one of claims 1 to 8 and 10, wherein the rotor is located on a side of the stator facing away from the first cover.
  12. 根据权利要求7或8所述的压缩机,其中,The compressor according to claim 7 or 8, wherein
    所述轴的容纳孔的中心轴线与第二涡旋件的旋转轴线共线,轴的所述顶端的中心轴线与第一涡旋件的旋转轴线共线,容纳孔的中心轴线与轴的所述顶端的中心轴线偏离,使得第二涡旋件的旋转轴线与第一涡旋件的旋转轴线偏离。The central axis of the receiving hole of the shaft is collinear with the rotation axis of the second scroll member, the central axis of the top end of the shaft is collinear with the rotation axis of the first scroll member, and the central axis of the receiving hole is aligned with the rotation axis of the shaft. The central axis of the top end deviates, so that the rotation axis of the second scroll deviates from the rotation axis of the first scroll.
  13. 根据权利要求1至8和10中任一项所述的压缩机,其中,The compressor according to any one of claims 1 to 8 and 10, wherein,
    所述间隙位于0.1mm至3mm的范围内。The gap is in the range of 0.1mm to 3mm.
  14. 一种组装压缩机的方法,所述压缩机包括:壳体、具有固定毂部的支架、具有定子和转子的电机、具有连接毂部的保持器、滚动轴承、和具有容纳毂部的驱动机构,其中,所述方法包括,A method of assembling a compressor, which compressor includes: a casing, a bracket with a fixed hub, a motor with a stator and a rotor, a retainer with a hub connection, a rolling bearing, and a drive mechanism with accommodating the hub, Wherein, the method includes,
    将支架固定在壳体中;Fix the bracket in the housing;
    将滚动轴承安装于保持器的连接毂部内侧;Install the rolling bearing on the inside of the connecting hub of the cage;
    将安装有转子的保持器可旋转地安装到支架上并将定子固定到支架上,其中,定子和转子由于磁性引力而彼此吸附在一起;以及rotatably mounting the holder on which the rotor is mounted to the bracket and fixing the stator to the bracket, wherein the stator and the rotor are attracted to each other due to magnetic attraction; and
    通过将驱动机构的容纳毂部螺纹连接至保持器的所述连接毂部,以将驱动机构安装至保持器上,以使所述容纳毂部的一端沿背离定子的方向推抵在滚动轴承的上侧上,带动保持器和转子一起沿背离定子的方向运动,从而将转子定位成与定子间隔开。The drive mechanism is mounted to the retainer by threading the receiving hub of the drive mechanism to the connecting hub of the retainer, so that one end of the receiving hub is pushed against the upper surface of the rolling bearing in a direction away from the stator. On the other side, the retainer is driven to move with the rotor in a direction away from the stator, thereby positioning the rotor to be spaced apart from the stator.
  15. 根据权利要求14所述的方法,所述压缩机还包括具有台肩的轴,所述方法还包括:The method of claim 14, the compressor further comprising a shaft having a shoulder, the method further comprising:
    将轴安装至支架上,其中,通过将轴的底端固定至支架的固定毂部中,以使轴的台肩沿背离定子的方向推抵在滚动轴承的所述上侧上,直至滚动轴承的下侧抵靠到支架的固定毂部的顶端上,从而 进一步保持转子与定子之间的间隙。The shaft is mounted on the bracket by fixing the bottom end of the shaft into the fixed hub of the bracket so that the shoulder of the shaft pushes against the upper side of the rolling bearing in a direction away from the stator, up to the lower side of the rolling bearing. side against the top end of the fixed hub of the bracket so that Further maintain the gap between the rotor and stator.
  16. 根据权利要求14或15所述的方法,所述压缩机还包括:第一罩,其中,将定子固定到支架上的步骤包括,将定子固定到第一罩上,随后将第一罩固定到支架上。 The method of claim 14 or 15, the compressor further comprising: a first cover, wherein the step of fixing the stator to the bracket includes fixing the stator to the first cover and subsequently fixing the first cover to on the stand.
PCT/CN2023/109894 2022-07-29 2023-07-28 Compressor and method for assembling compressor WO2024022503A1 (en)

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CN107408875A (en) * 2015-01-16 2017-11-28 Yasa有限公司 Axial-flux electric machine
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US20180252216A1 (en) * 2017-03-06 2018-09-06 Lg Electronics Inc. Scroll compressor
CN111684159A (en) * 2018-02-05 2020-09-18 三菱重工业株式会社 Double-rotation scroll compressor and method of assembling the same
CN217002271U (en) * 2021-12-31 2022-07-19 丹佛斯(天津)有限公司 Scroll compressor having a plurality of scroll members

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007330048A (en) * 2006-06-08 2007-12-20 Daikin Ind Ltd Axial-gap motor and compressor
CN107408875A (en) * 2015-01-16 2017-11-28 Yasa有限公司 Axial-flux electric machine
WO2018145091A1 (en) * 2017-02-06 2018-08-09 Emerson Climate Technologies, Inc. Scroll compressor with axial flux motor
US20180223849A1 (en) * 2017-02-06 2018-08-09 Emerson Climate Technologies, Inc. Scroll compressor with axial flux motor
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CN111684159A (en) * 2018-02-05 2020-09-18 三菱重工业株式会社 Double-rotation scroll compressor and method of assembling the same
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