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WO2024021374A1 - Method for treating surface of arc extinguishing chamber, and arc extinguishing device - Google Patents

Method for treating surface of arc extinguishing chamber, and arc extinguishing device Download PDF

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Publication number
WO2024021374A1
WO2024021374A1 PCT/CN2022/132666 CN2022132666W WO2024021374A1 WO 2024021374 A1 WO2024021374 A1 WO 2024021374A1 CN 2022132666 W CN2022132666 W CN 2022132666W WO 2024021374 A1 WO2024021374 A1 WO 2024021374A1
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WO
WIPO (PCT)
Prior art keywords
arc extinguishing
extinguishing chamber
rubber
coated
shielding net
Prior art date
Application number
PCT/CN2022/132666
Other languages
French (fr)
Chinese (zh)
Inventor
陈虓
王韧
杨文呈
李佳
黄继盛
何治海
李光明
张海涛
Original Assignee
云南电网有限责任公司临沧供电局
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Application filed by 云南电网有限责任公司临沧供电局 filed Critical 云南电网有限责任公司临沧供电局
Publication of WO2024021374A1 publication Critical patent/WO2024021374A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B13/00Arrangement of switchgear in which switches are enclosed in, or structurally associated with, a casing, e.g. cubicle
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/30Means for extinguishing or preventing arc between current-carrying parts
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02BBOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B13/00Arrangement of switchgear in which switches are enclosed in, or structurally associated with, a casing, e.g. cubicle
    • H02B13/02Arrangement of switchgear in which switches are enclosed in, or structurally associated with, a casing, e.g. cubicle with metal casing
    • H02B13/025Safety arrangements, e.g. in case of excessive pressure or fire due to electrical defect
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/30Means for extinguishing or preventing arc between current-carrying parts
    • H01H2009/305Means for extinguishing or preventing arc between current-carrying parts including means for screening for arc gases as protection of mechanism against hot arc gases or for keeping arc gases in the arc chamber

Definitions

  • the present application relates to the technical field of electric power equipment, and specifically to an arc extinguishing chamber surface treatment method and an arc extinguishing device.
  • the full name of the solid cabinet is the solid insulated ring network cabinet. It is a ring network cabinet that uses solid insulating materials as the main insulating medium. It integrates the vacuum arc extinguishing chamber and its conductive connections, isolating switches, grounding switches, main busbars, branch busbars, etc. into the main conductive circuit. Single or combined, they are coated and packaged with a solid insulating medium into one or several modules with certain functions that can be recombined or expanded and have fully insulated and fully sealed properties, and then the accessible module surface is coated with conductive or Semi-conductive shielding layer and can be directly and reliably grounded.
  • the shielding system includes a shielding cover with a semi-arc surface inside the arc extinguishing chamber. It distributes the electric field evenly, accelerates the recovery speed of the insulation strength of the back-arc gap, and improves the efficiency of the arc extinguishing chamber. breaking capacity, and protects the inner surface insulation of the enclosure.
  • the arc extinguishing chamber in the 35kV solid cabinet still has serious surface creepage, causing insulation damage, which needs to be solved urgently.
  • This application provides an arc extinguishing chamber surface treatment method and an arc extinguishing device to solve the serious problem of arc extinguishing chamber surface creepage in existing 35kV solid cabinets.
  • the first aspect of this application provides a surface treatment method for an arc extinguishing chamber, including:
  • annular shielding net is set outside the arc extinguishing chamber, and the annular shielding net is connected to the equipotential connection of the built-in shielding cover of the arc extinguishing chamber;
  • the surface is coated with silicone rubber to obtain a rubber-coated arc extinguishing chamber
  • the activated rubber-coated arc extinguishing chamber is injected with epoxy resin, then solidified, and then naturally cooled.
  • the silicone rubber on the surface of the rubber-coated arc extinguishing chamber is activated to obtain an activated rubber-coated arc extinguishing chamber, including:
  • the rubber-coated arc extinguishing chamber processed in the above steps is placed on a rotating worktable and rotated in the axial direction, and then a plasma emitter is used for plasma treatment to obtain an activated rubber-coated arc extinguishing chamber.
  • the rotation speed of the rotary workbench is 50 rpm.
  • the moving speed of the plasma nozzle of the plasma emitter along the axial direction of the arc extinguishing chamber is 100 mm/min, and the plasma emitter reciprocates along the axial direction of the arc extinguishing chamber for two times to complete the spraying.
  • the air flow speed at the nozzle of the plasma emitter is 10m/s.
  • the ring-shaped shielding net is made of conductive or semi-conducting material.
  • the ring-shaped shielding net is fixedly connected to the built-in shielding cover of the arc extinguishing chamber through one or more metal columns.
  • the central axis of the ring-shaped shielding net is connected to the arc extinguishing chamber.
  • the central axes of the arc chambers are in the same direction.
  • the distance between the annular shielding net and the silicone rubber surface of the rubber-coated arc extinguishing chamber is greater than or equal to 5 mm.
  • the curing temperature is 120°C and the curing time is 24 hours.
  • the epoxy resin is bisphenol A epoxy resin.
  • a second aspect of this application provides an arc extinguishing device, which is prepared by using the arc extinguishing chamber surface treatment method provided in the first aspect of this application.
  • annular shielding net is set outside the arc extinguishing chamber.
  • the annular shielding net is connected to the shielding cover built in the arc extinguishing chamber at equal potential. After cleaning and heating, the surface is coated with silicone rubber to obtain a coating. Glue the arc extinguishing chamber, and then activate the silicone rubber on the surface of the gumming arc extinguishing chamber to obtain the activated gumming arc extinguishing chamber, inject epoxy resin into the activated gumming arc extinguishing chamber, and then perform Solidify and then cool naturally.
  • this application introduces the electric field intensity of the silicone rubber surface inside the annular shielding net to the middle of the epoxy resin material through the annular shielding net, thereby increasing the insulation strength of the arc extinguishing chamber through shielding.
  • this application uses plasma activation treatment for the silicone rubber on the surface of the arc extinguishing chamber, and then performs epoxy casting to further solve the problem of surface discharge of the 35kV solid insulated arc extinguishing chamber.
  • Figure 1 is a schematic flow chart of an arc extinguishing chamber surface treatment method provided by an embodiment of the present application
  • Figure 2 is a schematic structural diagram of an annular shielding network provided by an embodiment of the present application.
  • the first aspect of the embodiment of the present application provides a method for surface treatment of an arc extinguishing chamber, including steps S1 to S4.
  • annular shielding net 20 is first set outside the arc extinguishing chamber 10.
  • the annular shielding net 20 is made of conductive or semi-conductive material.
  • the central axis of the annular shielding net 20 is aligned with the center of the arc extinguishing chamber 10. The axes are in the same direction.
  • the annular shielding net 20 is connected to the shielding cover 11 built into the arc extinguishing chamber 10 at an equal potential.
  • the embodiment of the present application uses welding to fixedly connect the annular shielding net 20 to the built-in shielding cover 11 of the arc extinguishing chamber through one or more metal pillars 21. After the welding is completed, use a multimeter to confirm that the annular shielding net 20 is connected to the arc extinguishing chamber.
  • the arc chamber 10 has a built-in shielding cover 11 for equipotential connection.
  • the width of the annular shielding net 20 in the embodiment of the present application along the axial direction is 43 mm, and the distance from one side of the annular shielding net 20 to the metal pillar is 15 mm.
  • the surface is coated with silicone rubber 30 to obtain a rubber-coated arc extinguishing chamber.
  • Clean and heat the arc extinguishing chamber introduced into the annular shielding net 20 Use absolute alcohol to clean the surface, and then place it in an oven with a temperature set to 80°C ⁇ 5°C and let it stand for 20 minutes. After standing, a coating process is performed to obtain a coating arc extinguishing chamber. The outside of the coating arc extinguishing chamber is coated with a layer of silicone rubber 30 .
  • the distance between the annular shielding net 20 in the embodiment of the present application and the surface of the silicone rubber 30 of the rubber-coated arc extinguishing chamber is greater than or equal to 5 mm.
  • the distance between the annular shielding net 20 and the silicone rubber surface 30 of the rubber-coated arc extinguishing chamber is equal to 5 mm.
  • the existing technology for silicone rubber treatment on the arc extinguishing chamber surface is generally limited to coating a coupling agent on its surface.
  • the production method of coating the coupling agent cannot meet the production and manufacturing of 35kV solid insulating parts. Solid insulating parts coated with the coupling agent are used.
  • the surface creepage of the arc extinguishing chamber is very serious, and the insulation effect is usually not achieved.
  • the silicone rubber is activated, and then the epoxy resin is poured into production after the activation treatment.
  • activation treatment is performed.
  • the steps of activation treatment include:
  • the rotation speed of the rotary table 40 is 50 rpm.
  • the distance between the plasma nozzle of the plasma emitter 50 and the surface of the silicone rubber 30 of the arc extinguishing chamber is 15 mm.
  • the moving speed of the plasma nozzle along the axial direction of the arc extinguishing chamber is 100 mm/min.
  • the plasma emitter 50 moves along the axial direction of the arc extinguishing chamber.
  • the spraying is completed in 2 reciprocating motions.
  • the air flow speed at the nozzle of the plasma launcher 50 is 10m/s.
  • the epoxy resin injection process is performed.
  • the injection of epoxy resin is completed within 4 hours after the silicone rubber 30 of the arc extinguishing chamber is activated, wherein, the epoxy resin
  • the resin is bisphenol A epoxy resin. After the casting is completed, it is cured in an oven at a temperature of 120°C for 24 hours, and then cooled naturally.
  • the electric field intensity on the silicone rubber surface inside the annular shielding net is introduced into the middle of the epoxy resin material through the annular shielding net, thereby increasing the insulation strength of the arc extinguishing chamber through shielding.
  • the silicone rubber on the surface of the arc extinguishing chamber is treated with plasma activation and then epoxy casted to improve the product qualification rate and further solve the problem of extended surface discharge in the 35kV solid insulated arc extinguishing chamber. It can be widely used in high-voltage switch cabinet insulation equipment. production and manufacturing areas.
  • the second aspect of the embodiment of the present application provides an arc extinguishing device, which is prepared by using the arc extinguishing chamber surface treatment method provided by the first aspect of the embodiment of the present application.
  • 5 pieces of arc extinguishing device products are processed and produced.
  • the electrical properties of this batch of products are qualified and meet the design requirements.
  • annular shielding net is set outside the arc extinguishing chamber.
  • the annular shielding net is connected to the shielding cover built in the arc extinguishing chamber at equal potentials. After cleaning and heating, the annular shielding net is coated with silicone rubber on the surface.
  • the electric field intensity on the silicone rubber surface inside the annular shielding net is introduced into the middle of the epoxy resin material through the annular shielding net, thereby increasing the insulation strength of the arc extinguishing chamber through shielding.
  • the embodiment of the present application uses plasma activation treatment on the silicone rubber on the surface of the arc extinguishing chamber, and then performs epoxy casting to further solve the problem of surface discharge of the 35kV solid insulated arc extinguishing chamber.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Insulators (AREA)
  • Arc-Extinguishing Devices That Are Switches (AREA)

Abstract

The present application provides a method for treating the surface of an arc extinguishing chamber, and an arc extinguishing device. The method comprises: sleeving an annular shielding net on the outer side of an arc extinguishing chamber, the annular shielding net being equipotentially connected to a shielding cover arranged in the arc extinguishing chamber; cleaning and heating the arc extinguishing chamber sleeved with the annular shielding net, and then coating the surface with silicone rubber to obtain a rubber-coated arc extinguishing chamber; activating the silicone rubber on the surface of the rubber-coated arc extinguishing chamber to obtain an activated rubber-coated arc extinguishing chamber; and injecting epoxy resin into the activated rubber-coated arc extinguishing chamber, curing, and naturally cooling. According to the present application, on one hand, the electric field intensity of the silicone rubber surface on an inner side of the annular shielding net is led to the middle of an epoxy resin material by means of the annular shielding net, and the insulation strength of the arc extinguishing chamber is increased by means of shielding, and on the other hand, plasma activation treatment is carried out on the silicone rubber on the surface of the arc extinguishing chamber, and then epoxy resin casting is carried out, thereby solving the problem of creeping discharge of a 35 kV solid insulated arc extinguishing chamber.

Description

一种灭弧室表面处理方法及灭弧装置An arc extinguishing chamber surface treatment method and arc extinguishing device
本申请要求在2022年7月26日提交中国专利局、申请号为202210886390.1、发明名称为“一种灭弧室表面处理方法及灭弧装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the China Patent Office on July 26, 2022, with application number 202210886390.1 and the invention title "An arc extinguishing chamber surface treatment method and arc extinguishing device", the entire content of which is incorporated by reference. incorporated in this application.
技术领域Technical field
本申请涉及电力设备技术领域,具体涉及一种灭弧室表面处理方法及灭弧装置。The present application relates to the technical field of electric power equipment, and specifically to an arc extinguishing chamber surface treatment method and an arc extinguishing device.
背景技术Background technique
固体柜全称为固体绝缘环网柜,是采用固体绝缘材料作为主绝缘介质的环网柜,其将真空灭弧室及其导电连接、隔离开关、接地开关、主母线、分支母线等主导电回路单一或组合后,用固体绝缘介质包覆封装为一个或几个具有一定功能、可再次组合或扩展的具备全绝缘、全密封性能的模块,再将人可触及的模块表面涂覆有导电或半导电屏蔽层并可直接可靠接地。The full name of the solid cabinet is the solid insulated ring network cabinet. It is a ring network cabinet that uses solid insulating materials as the main insulating medium. It integrates the vacuum arc extinguishing chamber and its conductive connections, isolating switches, grounding switches, main busbars, branch busbars, etc. into the main conductive circuit. Single or combined, they are coated and packaged with a solid insulating medium into one or several modules with certain functions that can be recombined or expanded and have fully insulated and fully sealed properties, and then the accessible module surface is coated with conductive or Semi-conductive shielding layer and can be directly and reliably grounded.
随着相关部门对环网柜性能要求越来越高,高可靠性的固体柜由于其本身的技术优势,越来越受到广泛的重视。目前,12kV固体柜绝缘的技术已经非常成熟,但是35kV固体柜一直没有较大的进展,其主要原因在于35kV固体绝缘环网柜在工频耐压95kV/1min和雷电冲击±185kV后均出现不同程度的破损。经过拆解发现,其破损位置主要集中在灭弧室周边,在测试灭弧室断口绝缘的时候灭弧室表面出现不可恢复的绝缘破损。As relevant departments have higher and higher requirements for the performance of ring network cabinets, high-reliability solid cabinets have received more and more attention due to their own technical advantages. At present, the technology of 12kV solid cabinet insulation is very mature, but there has been no major progress in 35kV solid cabinet. The main reason is that the 35kV solid insulated ring network cabinet has different performance after power frequency withstand voltage of 95kV/1min and lightning impact ±185kV. degree of damage. After dismantling, it was found that the damage was mainly concentrated around the arc extinguishing chamber. When testing the fracture insulation of the arc extinguishing chamber, irrecoverable insulation damage occurred on the surface of the arc extinguishing chamber.
现有技术的灭弧室中通常配置有屏蔽系统,屏蔽系统包括灭弧室内部呈半弧形曲面的屏蔽罩,以均匀电场分布,加速弧后间隙绝缘强度的恢复速度,提高灭弧室的开断能力,并保护外壳内表面绝缘。然而35kV固体柜中灭弧室依然存在延面爬电严重,导致绝缘破损的问题亟需解决。Existing arc extinguishing chambers are usually equipped with a shielding system. The shielding system includes a shielding cover with a semi-arc surface inside the arc extinguishing chamber. It distributes the electric field evenly, accelerates the recovery speed of the insulation strength of the back-arc gap, and improves the efficiency of the arc extinguishing chamber. breaking capacity, and protects the inner surface insulation of the enclosure. However, the arc extinguishing chamber in the 35kV solid cabinet still has serious surface creepage, causing insulation damage, which needs to be solved urgently.
发明内容Contents of the invention
本申请提供一种灭弧室表面处理方法及灭弧装置,以解决现有的35kV固体柜中灭弧室延面爬电严重的问题。This application provides an arc extinguishing chamber surface treatment method and an arc extinguishing device to solve the serious problem of arc extinguishing chamber surface creepage in existing 35kV solid cabinets.
本申请第一方面提供一种灭弧室表面处理方法,包括:The first aspect of this application provides a surface treatment method for an arc extinguishing chamber, including:
在灭弧室外侧套设一个环形屏蔽网,所述环形屏蔽网与灭弧室内置屏蔽罩等电位 连接;An annular shielding net is set outside the arc extinguishing chamber, and the annular shielding net is connected to the equipotential connection of the built-in shielding cover of the arc extinguishing chamber;
将引入环形屏蔽网的灭弧室清洗加热后,在表面包覆硅橡胶,得到包胶灭弧室;After cleaning and heating the arc extinguishing chamber introduced into the annular shielding net, the surface is coated with silicone rubber to obtain a rubber-coated arc extinguishing chamber;
对所述包胶灭弧室表面的硅橡胶进行活化处理,得到活化后的包胶灭弧室;Perform activation treatment on the silicone rubber on the surface of the rubber-coated arc extinguishing chamber to obtain an activated rubber-coated arc extinguishing chamber;
对所述活化后的包胶灭弧室注射环氧树脂,然后进行固化,再自然冷却。The activated rubber-coated arc extinguishing chamber is injected with epoxy resin, then solidified, and then naturally cooled.
可选的,所述对所述包胶灭弧室表面的硅橡胶进行活化处理,得到活化后的包胶灭弧室,包括:Optionally, the silicone rubber on the surface of the rubber-coated arc extinguishing chamber is activated to obtain an activated rubber-coated arc extinguishing chamber, including:
将所述包胶灭弧室在70℃~80℃的烘箱中静置1~5个小时;Let the rubber-coated arc extinguishing chamber stand in an oven at 70°C to 80°C for 1 to 5 hours;
将所述包胶灭弧室表面硅橡胶进行打磨处理;Polish the silicone rubber on the surface of the rubber-coated arc extinguishing chamber;
用酒精清理所述包胶灭弧室表面后,将所述包胶灭弧室放置在100℃~150℃烘箱中静置2小时;After cleaning the surface of the rubber-coated arc-extinguishing chamber with alcohol, place the rubber-coated arc-extinguishing chamber in an oven at 100°C to 150°C for 2 hours;
将上述步骤处理后的包胶灭弧室置于旋转工作台上沿轴向旋转,再利用等离子发射器进行等离子处理,得到活化后的包胶灭弧室。The rubber-coated arc extinguishing chamber processed in the above steps is placed on a rotating worktable and rotated in the axial direction, and then a plasma emitter is used for plasma treatment to obtain an activated rubber-coated arc extinguishing chamber.
可选的,所述旋转工作台的旋转速度为50转/min。Optionally, the rotation speed of the rotary workbench is 50 rpm.
可选的,所述等离子发射器的等离子喷口沿灭弧室轴向的移动速度为100mm/min,所述等离子发射器沿灭弧室轴向往复运动2次喷涂完成。Optionally, the moving speed of the plasma nozzle of the plasma emitter along the axial direction of the arc extinguishing chamber is 100 mm/min, and the plasma emitter reciprocates along the axial direction of the arc extinguishing chamber for two times to complete the spraying.
可选的,所述等离子发射器喷口处的气流速度为10m/s。Optionally, the air flow speed at the nozzle of the plasma emitter is 10m/s.
可选的,所述环形屏蔽网的材质为导电或半导电材质,所述环形屏蔽网通过一个或多个金属柱与灭弧室内置屏蔽罩固定连接,所述环形屏蔽网的中心轴与灭弧室的中心轴同向。Optionally, the ring-shaped shielding net is made of conductive or semi-conducting material. The ring-shaped shielding net is fixedly connected to the built-in shielding cover of the arc extinguishing chamber through one or more metal columns. The central axis of the ring-shaped shielding net is connected to the arc extinguishing chamber. The central axes of the arc chambers are in the same direction.
可选的,所述环形屏蔽网到所述包胶灭弧室的硅橡胶表面的距离大于或等于5mm。Optionally, the distance between the annular shielding net and the silicone rubber surface of the rubber-coated arc extinguishing chamber is greater than or equal to 5 mm.
可选的,所述固化的固化温度为120℃,固化时间为24h。Optionally, the curing temperature is 120°C and the curing time is 24 hours.
可选的,所述环氧树脂为双酚A环氧树脂。Optionally, the epoxy resin is bisphenol A epoxy resin.
本申请第二方面提供一种灭弧装置,所述灭弧装置采用本申请第一方面提供的灭弧室表面处理方法制备而成。A second aspect of this application provides an arc extinguishing device, which is prepared by using the arc extinguishing chamber surface treatment method provided in the first aspect of this application.
由以上方案可知,本申请在灭弧室外侧套设一个环形屏蔽网,该环形屏蔽网与灭弧室内置屏蔽罩等电位连接,再将其清洗加热后,在表面包覆硅橡胶,得到包胶灭弧室,然后对所述包胶灭弧室表面的硅橡胶进行活化处理,得到活化后的包胶灭弧室,对所述活化后的包胶灭弧室注射环氧树脂,然后进行固化,再自然冷却。本申请一方面通过环形屏蔽网将环形屏蔽网内侧的硅橡胶表面的电场强度引到环氧树脂材料中 间,通过屏蔽的方式来增加灭弧室的绝缘强度。本申请另一方面对灭弧室表面的硅橡胶采用等离子活化处理,然后再进行环氧浇注,进一步解决35kV固体绝缘灭弧室延面放电问题。It can be seen from the above scheme that in this application, an annular shielding net is set outside the arc extinguishing chamber. The annular shielding net is connected to the shielding cover built in the arc extinguishing chamber at equal potential. After cleaning and heating, the surface is coated with silicone rubber to obtain a coating. Glue the arc extinguishing chamber, and then activate the silicone rubber on the surface of the gumming arc extinguishing chamber to obtain the activated gumming arc extinguishing chamber, inject epoxy resin into the activated gumming arc extinguishing chamber, and then perform Solidify and then cool naturally. On the one hand, this application introduces the electric field intensity of the silicone rubber surface inside the annular shielding net to the middle of the epoxy resin material through the annular shielding net, thereby increasing the insulation strength of the arc extinguishing chamber through shielding. On the other hand, this application uses plasma activation treatment for the silicone rubber on the surface of the arc extinguishing chamber, and then performs epoxy casting to further solve the problem of surface discharge of the 35kV solid insulated arc extinguishing chamber.
附图说明Description of drawings
图1为本申请实施例提供的一种灭弧室表面处理方法的流程示意图;Figure 1 is a schematic flow chart of an arc extinguishing chamber surface treatment method provided by an embodiment of the present application;
图2为本申请实施例提供的环形屏蔽网结构示意图。Figure 2 is a schematic structural diagram of an annular shielding network provided by an embodiment of the present application.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
参见图1,本申请实施例第一方面提供一种灭弧室表面处理方法,包括步骤S1至步骤S4。Referring to Figure 1, the first aspect of the embodiment of the present application provides a method for surface treatment of an arc extinguishing chamber, including steps S1 to S4.
S1、在灭弧室10外侧套设一个环形屏蔽网20。S1. Set an annular shielding net 20 outside the arc extinguishing chamber 10.
参见图1,本申请实施例首先在灭弧室10外侧套设一个环形屏蔽网20,该环形屏蔽网20采用导电或半导电材质,该环形屏蔽网20的中心轴与灭弧室10的中心轴同向。所述环形屏蔽网20与灭弧室10内置屏蔽罩11等电位连接。Referring to Figure 1, in the embodiment of the present application, an annular shielding net 20 is first set outside the arc extinguishing chamber 10. The annular shielding net 20 is made of conductive or semi-conductive material. The central axis of the annular shielding net 20 is aligned with the center of the arc extinguishing chamber 10. The axes are in the same direction. The annular shielding net 20 is connected to the shielding cover 11 built into the arc extinguishing chamber 10 at an equal potential.
可选的,本申请实施例采用焊接的方式,将环形屏蔽网20通过一个或多个金属柱21与灭弧室内置屏蔽罩11固定连接,焊接完毕后,采用万用表确认环形屏蔽网20与灭弧室10内置屏蔽罩11等电位连接。Optionally, the embodiment of the present application uses welding to fixedly connect the annular shielding net 20 to the built-in shielding cover 11 of the arc extinguishing chamber through one or more metal pillars 21. After the welding is completed, use a multimeter to confirm that the annular shielding net 20 is connected to the arc extinguishing chamber. The arc chamber 10 has a built-in shielding cover 11 for equipotential connection.
可选的,本申请实施例的环形屏蔽网20沿轴向的宽为43mm,环形屏蔽网20的一侧边至金属柱的距离为15mm。Optionally, the width of the annular shielding net 20 in the embodiment of the present application along the axial direction is 43 mm, and the distance from one side of the annular shielding net 20 to the metal pillar is 15 mm.
S2、将上述步骤的所得物清洗加热后,在表面包覆硅橡胶30,得到包胶灭弧室。S2. After cleaning and heating the product obtained in the above steps, the surface is coated with silicone rubber 30 to obtain a rubber-coated arc extinguishing chamber.
将引入环形屏蔽网20的灭弧室清洗加热,清洗采用无水酒精清洗表面,然后放在温度设置为80℃±5℃的烘箱中静置20min。静置后进行包胶工序,得到包胶灭弧室,包胶灭弧室外侧包覆一层硅橡胶30。Clean and heat the arc extinguishing chamber introduced into the annular shielding net 20. Use absolute alcohol to clean the surface, and then place it in an oven with a temperature set to 80°C ± 5°C and let it stand for 20 minutes. After standing, a coating process is performed to obtain a coating arc extinguishing chamber. The outside of the coating arc extinguishing chamber is coated with a layer of silicone rubber 30 .
本申请实施例的环形屏蔽网20到所述包胶灭弧室的硅橡胶30表面的距离大于或等于5mm。参见图2,在一部分优选实施例中,环形屏蔽网20到所述包胶灭弧室的硅橡胶表面30的距离等于5mm。The distance between the annular shielding net 20 in the embodiment of the present application and the surface of the silicone rubber 30 of the rubber-coated arc extinguishing chamber is greater than or equal to 5 mm. Referring to Figure 2, in some preferred embodiments, the distance between the annular shielding net 20 and the silicone rubber surface 30 of the rubber-coated arc extinguishing chamber is equal to 5 mm.
S3、对所述包胶灭弧室表面的硅橡胶30进行活化处理,得到活化后的包胶灭弧室。S3. Activate the silicone rubber 30 on the surface of the rubber-coated arc extinguishing chamber to obtain an activated rubber-coated arc extinguishing chamber.
现有技术对灭弧室表面硅橡胶处理一般局限于在其表面涂敷一种耦合剂,涂敷耦合剂的生产办法无法满足35kV固体绝缘件的生产制造,采用涂敷耦合剂的固体绝缘件灭弧室表面爬电很严重,通常无法达到绝缘效果。本申请实施例对硅橡胶进行活化处理,活化处理后再进行环氧树脂浇注生产。The existing technology for silicone rubber treatment on the arc extinguishing chamber surface is generally limited to coating a coupling agent on its surface. The production method of coating the coupling agent cannot meet the production and manufacturing of 35kV solid insulating parts. Solid insulating parts coated with the coupling agent are used. The surface creepage of the arc extinguishing chamber is very serious, and the insulation effect is usually not achieved. In the embodiment of the present application, the silicone rubber is activated, and then the epoxy resin is poured into production after the activation treatment.
本申请实施例在完成包胶工序后,对其进行活化处理,活化处理的步骤包括:In the embodiment of the present application, after completing the encapsulation process, activation treatment is performed. The steps of activation treatment include:
S301、将所述包胶灭弧室在70℃~80℃的烘箱中静置1~5个小时。S301. Leave the rubber-coated arc extinguishing chamber in an oven at 70°C to 80°C for 1 to 5 hours.
S302、将所述包胶灭弧室表面硅橡胶30进行打磨处理。可选的,采用喷砂或喷丸,例如,使用20目的钢砂喷15分钟。S302. Polish the silicone rubber 30 on the surface of the rubber-coated arc extinguishing chamber. Optional, use sand blasting or shot blasting, for example, use 20 mesh steel sand for 15 minutes.
S303、用酒精清理所述包胶灭弧室表面后,将所述包胶灭弧室放置在100℃~150℃烘箱中静置2小时,可选的,将所述包胶灭弧室放置在在120℃烘箱中2小时。S303. After cleaning the surface of the rubber-coated arc-extinguishing chamber with alcohol, place the rubber-coated arc-extinguishing chamber in an oven at 100°C to 150°C for 2 hours. Optionally, place the rubber-coated arc-extinguishing chamber. In the oven at 120°C for 2 hours.
S304、将上述步骤处理后的包胶灭弧室置于旋转工作台40上沿轴向旋转,再利用等离子发射器50进行等离子处理,得到活化后的包胶灭弧室。S304. Place the rubber-coated arc extinguishing chamber processed in the above steps on the rotating workbench 40 to rotate in the axial direction, and then use the plasma emitter 50 to perform plasma treatment to obtain an activated rubber-coated arc extinguishing chamber.
可选的,该旋转工作台40的旋转速度为50转/min。Optionally, the rotation speed of the rotary table 40 is 50 rpm.
可选的,该等离子发射器50的等离子喷口距离灭弧室硅橡胶30表面15mm,等离子喷口沿灭弧室轴向的移动速度为100mm/min,所述等离子发射器50沿灭弧室轴向往复运动2次喷涂完成。Optionally, the distance between the plasma nozzle of the plasma emitter 50 and the surface of the silicone rubber 30 of the arc extinguishing chamber is 15 mm. The moving speed of the plasma nozzle along the axial direction of the arc extinguishing chamber is 100 mm/min. The plasma emitter 50 moves along the axial direction of the arc extinguishing chamber. The spraying is completed in 2 reciprocating motions.
可选的,该等离子发射器50喷口处的气流速度为10m/s。Optionally, the air flow speed at the nozzle of the plasma launcher 50 is 10m/s.
S4、对所述活化后的包胶灭弧室注射环氧树脂,然后进行固化,再自然冷却。S4. Inject epoxy resin into the activated rubber-coated arc extinguishing chamber, then solidify, and then cool naturally.
在对包胶灭弧室进行等离子喷涂后,进行环氧树脂注射工序,本申请实施例在包胶灭弧室的硅橡胶30活化后的4小时以内完成环氧树脂的注射,其中,环氧树脂采用双酚A环氧树脂,浇注完成后,在温度为120℃的烘箱中固化24h,然后自然冷却。After plasma spraying is performed on the arc extinguishing chamber, the epoxy resin injection process is performed. In the embodiment of the present application, the injection of epoxy resin is completed within 4 hours after the silicone rubber 30 of the arc extinguishing chamber is activated, wherein, the epoxy resin The resin is bisphenol A epoxy resin. After the casting is completed, it is cured in an oven at a temperature of 120°C for 24 hours, and then cooled naturally.
本申请实施例通过环形屏蔽网将环形屏蔽网内侧的硅橡胶表面的电场强度引到环氧树脂材料中间,通过屏蔽的方式来增加灭弧室的绝缘强度。对灭弧室表面的硅橡胶采用等离子活化处理,然后再进行环氧浇注,提高产品的合格率,进一步解决35kV固体绝缘灭弧室延面放电问题,可广泛运用于高压开关柜类绝缘设备的生产和制造领域。In the embodiment of the present application, the electric field intensity on the silicone rubber surface inside the annular shielding net is introduced into the middle of the epoxy resin material through the annular shielding net, thereby increasing the insulation strength of the arc extinguishing chamber through shielding. The silicone rubber on the surface of the arc extinguishing chamber is treated with plasma activation and then epoxy casted to improve the product qualification rate and further solve the problem of extended surface discharge in the 35kV solid insulated arc extinguishing chamber. It can be widely used in high-voltage switch cabinet insulation equipment. production and manufacturing areas.
本申请实施例第二方面提供一种灭弧装置,该灭弧装置采用本申请实施例第一方面提供的灭弧室表面处理方法制备而成。本申请实施例加工制备5件灭弧装置产品,该批产品电性能合格,满足设计要求。The second aspect of the embodiment of the present application provides an arc extinguishing device, which is prepared by using the arc extinguishing chamber surface treatment method provided by the first aspect of the embodiment of the present application. In the embodiment of this application, 5 pieces of arc extinguishing device products are processed and produced. The electrical properties of this batch of products are qualified and meet the design requirements.
由以上方案可知,本申请实施例在灭弧室外侧套设一个环形屏蔽网,该环形屏蔽 网与灭弧室内置屏蔽罩等电位连接,再将其清洗加热后,在表面包覆硅橡胶,得到包胶灭弧室,然后对所述包胶灭弧室表面的硅橡胶进行活化处理,得到活化后的包胶灭弧室,对所述活化后的包胶灭弧室注射环氧树脂,然后进行固化,再自然冷却。本申请实施例一方面通过环形屏蔽网将环形屏蔽网内侧的硅橡胶表面的电场强度引到环氧树脂材料中间,通过屏蔽的方式来增加灭弧室的绝缘强度。本申请实施例另一方面对灭弧室表面的硅橡胶采用等离子活化处理,然后再进行环氧浇注,进一步解决35kV固体绝缘灭弧室延面放电问题。It can be seen from the above solution that in the embodiment of the present application, an annular shielding net is set outside the arc extinguishing chamber. The annular shielding net is connected to the shielding cover built in the arc extinguishing chamber at equal potentials. After cleaning and heating, the annular shielding net is coated with silicone rubber on the surface. Obtain a rubber-coated arc extinguishing chamber, and then activate the silicone rubber on the surface of the rubber-coated arc extinguishing chamber to obtain an activated rubber-coated arc extinguishing chamber. Inject epoxy resin into the activated rubber-coated arc extinguishing chamber, It is then solidified and allowed to cool naturally. In the embodiment of the present application, on the one hand, the electric field intensity on the silicone rubber surface inside the annular shielding net is introduced into the middle of the epoxy resin material through the annular shielding net, thereby increasing the insulation strength of the arc extinguishing chamber through shielding. On the other hand, the embodiment of the present application uses plasma activation treatment on the silicone rubber on the surface of the arc extinguishing chamber, and then performs epoxy casting to further solve the problem of surface discharge of the 35kV solid insulated arc extinguishing chamber.

Claims (10)

  1. 一种灭弧室表面处理方法,其特征在于,包括:An arc extinguishing chamber surface treatment method, characterized by including:
    在灭弧室外侧套设一个环形屏蔽网,所述环形屏蔽网与灭弧室内置屏蔽罩等电位连接;An annular shielding net is set outside the arc extinguishing chamber, and the annular shielding net is connected to the shielding cover built in the arc extinguishing chamber at equal potential;
    将引入环形屏蔽网的灭弧室清洗加热后,在表面包覆硅橡胶,得到包胶灭弧室;After cleaning and heating the arc extinguishing chamber introduced into the annular shielding net, the surface is coated with silicone rubber to obtain a rubber-coated arc extinguishing chamber;
    对所述包胶灭弧室表面的硅橡胶进行活化处理,得到活化后的包胶灭弧室;Perform activation treatment on the silicone rubber on the surface of the rubber-coated arc extinguishing chamber to obtain an activated rubber-coated arc extinguishing chamber;
    对所述活化后的包胶灭弧室注射环氧树脂,然后进行固化,再自然冷却。The activated rubber-coated arc extinguishing chamber is injected with epoxy resin, then solidified, and then naturally cooled.
  2. 根据权利要求1所述的一种灭弧室表面处理方法,其特征在于,所述对所述包胶灭弧室表面的硅橡胶进行活化处理,得到活化后的包胶灭弧室,包括:A method for surface treatment of an arc extinguishing chamber according to claim 1, characterized in that: activating the silicone rubber on the surface of the rubber-coated arc extinguishing chamber to obtain an activated rubber-coated arc extinguishing chamber includes:
    将所述包胶灭弧室在70℃~80℃的烘箱中静置1~5个小时;Let the rubber-coated arc extinguishing chamber stand in an oven at 70°C to 80°C for 1 to 5 hours;
    将所述包胶灭弧室表面硅橡胶进行打磨处理;Polish the silicone rubber on the surface of the rubber-coated arc extinguishing chamber;
    用酒精清理所述包胶灭弧室表面后,将所述包胶灭弧室放置在100℃~150℃烘箱中静置2小时;After cleaning the surface of the rubber-coated arc-extinguishing chamber with alcohol, place the rubber-coated arc-extinguishing chamber in an oven at 100°C to 150°C for 2 hours;
    将上述步骤处理后的包胶灭弧室置于旋转工作台上沿轴向旋转,再利用等离子发射器进行等离子处理,得到活化后的包胶灭弧室。The rubber-coated arc extinguishing chamber processed in the above steps is placed on a rotating worktable and rotated in the axial direction, and then a plasma emitter is used for plasma treatment to obtain an activated rubber-coated arc extinguishing chamber.
  3. 根据权利要求2所述的一种灭弧室表面处理方法,其特征在于,所述旋转工作台的旋转速度为50转/min。The arc extinguishing chamber surface treatment method according to claim 2, characterized in that the rotation speed of the rotating worktable is 50 rpm.
  4. 根据权利要求2所述的一种灭弧室表面处理方法,其特征在于,所述等离子发射器的等离子喷口沿灭弧室轴向的移动速度为100mm/min,所述等离子发射器沿灭弧室轴向往复运动2次喷涂完成。An arc extinguishing chamber surface treatment method according to claim 2, characterized in that the moving speed of the plasma nozzle of the plasma emitter along the arc extinguishing chamber axial direction is 100 mm/min, and the plasma emitter moves along the arc extinguishing chamber. The axial reciprocating motion of the chamber is completed in two spraying operations.
  5. 根据权利要求4所述的一种灭弧室表面处理方法,其特征在于,所述等离子发射器喷口处的气流速度为10m/s。The arc extinguishing chamber surface treatment method according to claim 4, characterized in that the air flow speed at the nozzle of the plasma emitter is 10 m/s.
  6. 根据权利要求1所述的一种灭弧室表面处理方法,其特征在于,所述环形屏蔽网的材质为导电或半导电材质,所述环形屏蔽网通过一个或多个金属柱与灭弧室内置屏蔽罩固定连接,所述环形屏蔽网的中心轴与灭弧室的中心轴同向。An arc extinguishing chamber surface treatment method according to claim 1, characterized in that the annular shielding net is made of conductive or semi-conductive material, and the annular shielding net is connected to the arc extinguishing chamber through one or more metal pillars. The built-in shielding cover is fixedly connected, and the central axis of the annular shielding net is in the same direction as the central axis of the arc extinguishing chamber.
  7. 根据权利要求1所述的一种灭弧室表面处理方法,其特征在于,所述环形屏蔽网到所述包胶灭弧室的硅橡胶表面的距离大于或等于5mm。The arc extinguishing chamber surface treatment method according to claim 1, characterized in that the distance between the annular shielding net and the silicone rubber surface of the rubber-coated arc extinguishing chamber is greater than or equal to 5 mm.
  8. 根据权利要求1所述的一种灭弧室表面处理方法,其特征在于,所述固化的固化温度为120℃,固化时间为24h。The arc extinguishing chamber surface treatment method according to claim 1, wherein the curing temperature is 120°C and the curing time is 24 hours.
  9. 根据权利要求1所述的一种灭弧室表面处理方法,其特征在于,所述环氧树脂为双酚A环氧树脂。The arc extinguishing chamber surface treatment method according to claim 1, wherein the epoxy resin is bisphenol A epoxy resin.
  10. 采用权利要求1至9中任一项所述灭弧室表面处理方法制备的灭弧装置。An arc extinguishing device prepared using the arc extinguishing chamber surface treatment method according to any one of claims 1 to 9.
PCT/CN2022/132666 2022-07-26 2022-11-17 Method for treating surface of arc extinguishing chamber, and arc extinguishing device WO2024021374A1 (en)

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