WO2023237171A2 - A machine of maximize rotational power - Google Patents

Abstract

The present invention relates to a machine of Maximize Rotational power which as similar to a gearbox where comprising two Crankshafts for input and output of rotational power, but the both crankshafts of the machine is rotates at the same speed and output shaft is a higher torque, a machine comprising at least one stage, a first stage is driving next stage by linking output crankshaft of first stage with input crankshaft of next stage, each stage generating rotational power more, a machine is working by external rotational means.

Description

A Machine of Maximize Rotational Power

Field of the Invention

The present invention relates to a machine of Maximize Rotational power which as similar to a gearbox where comprising two shafts for input and output rotational power, but shafts of the machine is rotates at the same speed and output shaft is a higher torque, the machine is working by external rotational means.

Background of the Invention :

At recently, there many energy challenges in the world, where the demand for energy increased, it caused an increase in prices and global economy is negatively affected, further the global warming and climate change, the resulting shift to electric autos and short charging distance problem and high cost batteries, and the heat being generated in high- efficiency batteries, Supporting generation of electricity from renewable sources especially by mechanical systems, All these reasons let to innovate new methods for maximize the efficiency of energy generation and Rationalization of energy consumption ,The presented invention depends on Using relatively low mechanical power mean, Less environmental emissions, less operation cost and output a higher mechanical power through output shaft

Disclosure Of Invention:

Figure (1) illustrates a general review of a machine which comprising one stage at position of a lower stroke end, which including Housing structure 1 where including inside two crankshafts, first crankshaft 4 for input effort and second 5 for output load and rotates at the same speed and the same strokes, the crankshafts is connected to arms assembly which comprise two effort arms 8 with and two load arms 9 through connecting rods 2 and 3 respectively, through effort arms pin 28, an effort arms 8 is connected to Planetary gear 15 which attached to a control arm 11 and being assembled with a fixed sun gear 1 which mounted about central carrier 13, the machine has a motor 29 as a source of rotation, it possible connecting the input crankshaft shaft 4 to other rotational means for example fuel engine, electric motor, turbines of wind , etc.. Direct connection or by gear or belt, The efficiency of the machine depends on reducing the friction of the components whenever possible, so many components being assembled through ball bearing

Fig (IB) is explain an example for a machine at position of a lower stroke end and it stroke of Crankshafts is 40mm, where the load on a load arm 9 is 1kg and it horizontal force 70 = (cos40)÷(sin40) x1kg =1.19kg , a load arm length=40÷(l-sin40)= 1 11 .98 mm, tilt angle of a load arm on a horizontal axis is 40 degrees, a control arml 1 length is (cos40) x 111 .98 mm =85.78mm

To calculate radius of a planetary gear it going draw a control arm at high stroke end and tilted on a vertical N1 axes 70°, then draw line 73 between both positions of gear axis before and after movement ,Then it going draw two lines 74 and 75 segments 50° N2 with the same length from two axes of a planetary gear Now determine the length of the connecting rod 24 of gears 59.268 mm, radius of planetary gear =70°-÷50°x59.268=42.33mm, sun gear 16.938 mm =59.268-42.33radius of a planetary gear 15 is 42.33mm at circular pitch, radius of sun gear 14 is 16.93mm Effort Ratio =(cos40) /(sin40) xlkgx(sin60.849 )x42.33mm/85.78mm=.51kg force 71 where 60.849° is angle N3 between a Control arm and connecting rod of gears, then moving 50 degrees toward a vertical position.

Fig (1C) is explain position of a machine at a higher stroke end, where the load arm moved 50° from point 67 to point 68 and a circular pitch 69 and 72 is 2xrad x 111 ,98mmx(50÷360 ) a load became is vertical on horizontal axis, and the control arm of planetary gear moved a circular pitch 69 equal 50° at effort arm pin 28, and a horizontal displacement of a load arm is a lower, at the same time a planetary gear is a lower efficiency, stage of gears depending of circular pitch of a planetary gear, a machine comprising a ball bearings at all axes to reducing friction, to achieve balance at high speed it must connecting two stages and it Parts move in opposite directions, The moving parts of the both stages have the same weight.

Figure (2) illustrates a machine Housing 1 which contains inside it a fixed and moving parts, bolts 37 are connected the Housing structure 1 with the cover 33, said bolts are installed inside the machine Housing , there is a fixed carrier 13 which installed in the Housing 1 by bolts 19 with a ring and a nut 42 from outside, there's rod 43 mounted to a fixed carrier 13 through hole, there's Bearing cap 12 of crankshafts, is installed also a pivot 10 of the load arm.

Figure (3) illustrates a cover 33 of the Housing structure 1 which including bolt holes 45 of attachments housing structure and cover 33 and the holes 44 for attachment the housing 36 with second stage, bearings caps 12 of crankshafts

Figure (4) illustrates the output load assembly, comprising two load arms 9 which mounted to a pivot10 through ball bearings 50, said two arms 9 is connected by arm load pin 27 and the arms 9 are connected to output crankshaft 5 by output connecting rod 3 through a ball bearings 48 which mounted to crank pin 18, connecting rod 3 mounted to pin 27 through a ball bearings 32, there a counterweight 23 is attached to a load arms 9 mounted through bolt 49 and it equal to weight of the components which mounted to the said pin 27, output crankshaft 5 have counterweight 6 that equal to weight of the components On output crank pin 18, crankshaft 5 is being positioned it main journals on a housing structure through a ball bearings 31 which mounted within bearings cap 12

Figure (5) illustrates an input effort assembly, it's comprising a crankshaft 4 which being positioned it main journal on a ball bearing 31 which mounted within bearings cap 12 and attached to Housing structure 1 and cover 33 to reduce the inertia during rotation, input connecting rod 2 is mounted to crank pin 52 through a ball bearing 51, connecting rod 2 is mounted to effort arm pin 28 ,the both effort arms 8 is assembled by connecting rod 34, crankshafts is working converts the pendulum motion of arms assembly to a circular motion, the crankshaft 4 has counterweight equal to weight of the components on input crank pin 53, effort arm mounted to pin 27 through a ball bearing 32.

Figure (6) illustrates gears assembly which comprising a planetary gear 15 which moving a pendulum motion in a quarter of circle with a control arm 11 have two rings, first one 53 to connect the connecting rods 2 and the effort arm 8 through a ball bearings 55 and pin 28, the second ring 54 is axis of gear and a pin 56 for centering gears through connecting rod 24 with a fixed central gear (sun gear) 14 through which installed to a fixed carrier 13 through a ball bearings 35, the central gear(sun gear) 14 is attached to fixed Carrier 13 and installed by bolt 26, connecting rod of gears 24 mounted about both sides gears at their axes with the fixed carrier 13, the both counterweights 25 which installed by bolts 58, a counterweight is equal weight of the components on effort arm pin 28, gear assembly helps to equalizing circular pitch 69 of the effort arms with circular pitch 72 of load arms, and working max effectiveness for the load arm at low stroke.

Figure (7) illustrates a machine comprising two stages is represents by housings 1 and 36 and working by electric motor 29 which attached t the housing structure 1 by bolts 59 through the holes 42, the motor shaft rotates, driving belt 60 through the pulley 30 thin driving pulley 66 of input crankshaft 4, the both axes of Crankshaft 4 and 5 are connected by timing belt 16 through timing pulley 17 of input crankshaft, and the timing pulley 61 of output crankshaft and it have the same diameters

Figure (8) illustrates the parts of timing pulley 61 which centered on a flange 20 by holes 62 and bolts 63 which attached to them. The timing pulley 61 centered on a flange through oval holes 64 and flange holes 62 which allows re-adjusting the rotation of the both Crankshafts together at upper and lower end of stroke, at the same time the Crankshafts are not clutching, during effort stroke.

Figure (9) illustrates a machine back where a connecting flange is mounted to output crankshaft , A flange is connected to purposes of using.

Figure 10 illustrates method of connecting stages, by connecting output crankshaft of first stage with input crankshaft of second stage by pushing 39.

For example, if the machine will working with electric cars, it will using low power motors and consumption with better performance therefore a longer charging distance and a fewer charging times.

If the machine is working with industrial Machines, it using lower power motors and consumption for the same current purpose, thus reducing a percentage of production costs, that is reducing coasts of products ,and purposes.

Brief description of the drawing:

Fig 1 A is a general view for A machine of maximize Rotational Power inside

Fig IB is explain an example for a machine at position of a lower stroke and lines of motion and forces.

Fig 1C is explain an example for a machine at a higher stroke end , lines of motion and force

Fig 2 is illustrates the Housing Structure and internal components Fig 3 is A cover of housing structure

Fig 4 is illustrates the output load assembly

Fig 5 is illustrates the input effort assembly

Fig 6 is view the Parts of Gears assembly

Fig 7 is a general view from front side of the machine

Fig 8 is view the parts of the timing pulley

Fig 9 is a general view from back side of the machine

Fig 10 is illustrates connecting stages by crankshafts and bolts of assemble stage.

Claims

Claims

1- a Machine of Maximize Rotational power comprising :

A housing structure which supports a fixed and moving components, further including a cover of side; an effort arm means, said effort arm means including one or two parallel arms and have two ends The first end attached to connecting pin with the connecting rod of input crankshaft and the planetary gear through control arm, the second end attached to a connecting pin with the; load arm ,A load arm means, said a load arm means including one or two parallel arms and have two ends, the first end is attached to the connecting pin with the effort arm and the connecting rod of output crankshaft , the second end is attached to a counterweight and between the both ends is a pivot mean; a planetary gear means, planetary gear means attached to a control arm, said control arm mean have two ends, a first end is attached to the connecting pin with the effort arm and the connecting rod of input crankshaft, a second end where pass through it pin axis of the gear to assemble to carrier mean; a Sun gear, said a sun gear mean is mounted to carrier mean which does not rotate a Connecting rod of the gears, said a connecting rod means including one or two rods is mounted about said gears and have two ends, first end is attached to pin axis of a planetary gear, second end is attached to a counterweight; an Input crankshaft, said input crankshaft includes one or more connecting rod pin an Output crankshaft, said output crankshaft including one or more connecting rod pin;

Timing pulleys means, said timing pulley including two pulleys connected by a connecting means belt or chain or gear each timing pulley mounted to a crankshaft;

A Carrier of gear means, said carrier mean being positioned in a housing structure on two sides; a pivot of load arm mean, said a pivot means is being positioned in a housing structure on two sides;

An external Rotational means, said external rotational means is any rotating mean connected to input crankshaft. 2- The machine as recited in claim 1 , Wherein including at least one housing structure for each stage means, said machine including at least one stage, each stage generating a higher rotational power by a certain percentage,

3- The machine as recited in claim 1, further including an effort arm one or two arm means, including rings at their ends Wherein being mounted within ball bearing to reduce friction with a connecting pins, the both arms are connected by rod

4-The machine as recited in claim 1, further a load arms including a rings at their ends, a ball bearing are mounted within the rings

5 -The machine as recited in claim 1, further a control arm of planetary gear means including rings at their ends, a ball bearing are mounted within the rings to reducing friction with . connecting pins

6-The machine as recited in claim 1, said input crankshaft mean is connected to external driving means of rotation from once of it ends

7-The machine as recited in claim 1, further said output rotation crankshaft means including at least one connecting rod pin, said crankshaft means connected to the equipments of using power

8-The machine as recited in claim 1, Wherein said a planetary gear and control arm working so that the circular pitch of the effort arm equal the circular pitch of the load arm

9-The machine as recited in claim 1 , further the machine including effort and load arms mean are connected to Crankshafts through connecting rods, the both connecting rods are assembled to .crank pins through a ball bearing

10-the machine as recited in claim 1, further the machine including input Crankshaft and output crankshaft, said crankshafts positioned in a housing structure mean through a ball bearing on both sides

11-the machine as recited in claim 1, The position of the moving components of the first stage is identical to the position of the parts of the second stage, so that balance is achieved during high-speed rotation

12-the machine as recited in claim 1, further possibility of connecting more than one stage together, output crankshaft of the first stage is connected to input crankshaft of the second stage by bushing mean or gears.

13 -the machine as recited in claim 1, further each crankshaft attached to timing pulley, one of them mounted to a flange means which attached to blades means moving inside oval holes with the said pulley which allow readjust timing rotation at upper and lower end stroke at the same time without clutching between the both Crankshafts during effort stroke

14-the machine as recited in claim 1, further the connecting rods of gears have a counterweight, said counterweight is equal to weight of components which mounted to connecting pin of effort arm.