WO2023235534A1 - Composés d'alkylétain de haute pureté et leurs procédés de fabrication - Google Patents
Composés d'alkylétain de haute pureté et leurs procédés de fabrication Download PDFInfo
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- WO2023235534A1 WO2023235534A1 PCT/US2023/024227 US2023024227W WO2023235534A1 WO 2023235534 A1 WO2023235534 A1 WO 2023235534A1 US 2023024227 W US2023024227 W US 2023024227W WO 2023235534 A1 WO2023235534 A1 WO 2023235534A1
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- -1 alkyl tin compounds Chemical class 0.000 title claims description 58
- 238000004519 manufacturing process Methods 0.000 title description 11
- 150000001875 compounds Chemical class 0.000 claims abstract description 135
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 105
- 238000000034 method Methods 0.000 claims abstract description 101
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 58
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 50
- 150000003606 tin compounds Chemical class 0.000 claims abstract description 20
- 230000002194 synthesizing effect Effects 0.000 claims abstract description 7
- 239000002904 solvent Substances 0.000 claims description 70
- 239000000047 product Substances 0.000 claims description 57
- 238000004821 distillation Methods 0.000 claims description 48
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 claims description 36
- YDGSUPBDGKOGQT-UHFFFAOYSA-N lithium;dimethylazanide Chemical compound [Li+].C[N-]C YDGSUPBDGKOGQT-UHFFFAOYSA-N 0.000 claims description 33
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 29
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical class [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 claims description 25
- 238000009835 boiling Methods 0.000 claims description 17
- 238000004508 fractional distillation Methods 0.000 claims description 16
- 229910001220 stainless steel Inorganic materials 0.000 claims description 14
- 239000010935 stainless steel Substances 0.000 claims description 14
- 239000012043 crude product Substances 0.000 claims description 13
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 12
- 239000011521 glass Substances 0.000 claims description 12
- 238000010992 reflux Methods 0.000 claims description 11
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 241001550224 Apha Species 0.000 claims description 9
- 238000000354 decomposition reaction Methods 0.000 claims description 8
- 229930195733 hydrocarbon Natural products 0.000 claims description 6
- 150000002430 hydrocarbons Chemical class 0.000 claims description 6
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 5
- 239000004215 Carbon black (E152) Substances 0.000 claims description 4
- 239000003849 aromatic solvent Substances 0.000 claims description 4
- WHXTVQNIFGXMSB-UHFFFAOYSA-N n-methyl-n-[tris(dimethylamino)stannyl]methanamine Chemical compound CN(C)[Sn](N(C)C)(N(C)C)N(C)C WHXTVQNIFGXMSB-UHFFFAOYSA-N 0.000 claims description 4
- 238000012856 packing Methods 0.000 claims description 4
- YLTLNOIIUYTICT-UHFFFAOYSA-N N-[dimethylamino-di(propan-2-yl)stannyl]-N-methylmethanamine Chemical compound CC(C)[Sn](C(C)C)(N(C)C)N(C)C YLTLNOIIUYTICT-UHFFFAOYSA-N 0.000 claims description 3
- 125000004663 dialkyl amino group Chemical group 0.000 claims description 3
- 239000012535 impurity Substances 0.000 abstract description 56
- 230000015572 biosynthetic process Effects 0.000 abstract description 20
- 239000000126 substance Substances 0.000 abstract description 7
- 238000001900 extreme ultraviolet lithography Methods 0.000 abstract description 6
- 239000002243 precursor Substances 0.000 abstract description 3
- 238000000059 patterning Methods 0.000 abstract description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 62
- 239000000243 solution Substances 0.000 description 41
- 238000006243 chemical reaction Methods 0.000 description 32
- 238000000902 119Sn nuclear magnetic resonance spectroscopy Methods 0.000 description 31
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 30
- 239000000523 sample Substances 0.000 description 25
- 238000000746 purification Methods 0.000 description 19
- 239000011541 reaction mixture Substances 0.000 description 15
- UHOVQNZJYSORNB-MZWXYZOWSA-N benzene-d6 Chemical compound [2H]C1=C([2H])C([2H])=C([2H])C([2H])=C1[2H] UHOVQNZJYSORNB-MZWXYZOWSA-N 0.000 description 14
- 239000006227 byproduct Substances 0.000 description 14
- 238000001228 spectrum Methods 0.000 description 14
- 239000000203 mixture Substances 0.000 description 12
- 238000003756 stirring Methods 0.000 description 11
- UHOOJVLVYSLQLQ-UHFFFAOYSA-N N-[bis(dimethylamino)-propan-2-ylstannyl]-N-methylmethanamine Chemical compound C(C)(C)[Sn](N(C)C)(N(C)C)N(C)C UHOOJVLVYSLQLQ-UHFFFAOYSA-N 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- 238000003786 synthesis reaction Methods 0.000 description 9
- 238000005160 1H NMR spectroscopy Methods 0.000 description 8
- MTNOHTZGQTZQKE-UHFFFAOYSA-N C(C)(C)[Sn] Chemical compound C(C)(C)[Sn] MTNOHTZGQTZQKE-UHFFFAOYSA-N 0.000 description 8
- 238000007323 disproportionation reaction Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 239000002002 slurry Substances 0.000 description 8
- IMNIKXMHMHIKDX-UHFFFAOYSA-K trichloro(propan-2-yl)stannane Chemical compound CC(C)[Sn](Cl)(Cl)Cl IMNIKXMHMHIKDX-UHFFFAOYSA-K 0.000 description 8
- 239000003153 chemical reaction reagent Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 6
- 238000005576 amination reaction Methods 0.000 description 6
- 238000011109 contamination Methods 0.000 description 6
- DLEDOFVPSDKWEF-UHFFFAOYSA-N lithium butane Chemical compound [Li+].CCC[CH2-] DLEDOFVPSDKWEF-UHFFFAOYSA-N 0.000 description 6
- MZRVEZGGRBJDDB-UHFFFAOYSA-N n-Butyllithium Substances [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 238000001942 tin-119 nuclear magnetic resonance spectrum Methods 0.000 description 6
- 239000003463 adsorbent Substances 0.000 description 5
- 238000001514 detection method Methods 0.000 description 5
- 125000002147 dimethylamino group Chemical group [H]C([H])([H])N(*)C([H])([H])[H] 0.000 description 5
- 238000006138 lithiation reaction Methods 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 4
- 230000002152 alkylating effect Effects 0.000 description 4
- 239000000356 contaminant Substances 0.000 description 4
- 239000011903 deuterated solvents Substances 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 239000010408 film Substances 0.000 description 4
- CSHCPECZJIEGJF-UHFFFAOYSA-N methyltin Chemical group [Sn]C CSHCPECZJIEGJF-UHFFFAOYSA-N 0.000 description 4
- 238000004377 microelectronic Methods 0.000 description 4
- ABVJZPIEOUSBES-UHFFFAOYSA-N n-[bis(dimethylamino)-methylstannyl]-n-methylmethanamine Chemical compound CN(C)[Sn](C)(N(C)C)N(C)C ABVJZPIEOUSBES-UHFFFAOYSA-N 0.000 description 4
- 238000006303 photolysis reaction Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- 230000035945 sensitivity Effects 0.000 description 4
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 4
- 238000010792 warming Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 125000003368 amide group Chemical group 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- KFMCZBCLYDJLJZ-UHFFFAOYSA-N di(propan-2-yl)tin Chemical compound CC(C)[Sn]C(C)C KFMCZBCLYDJLJZ-UHFFFAOYSA-N 0.000 description 3
- 238000010790 dilution Methods 0.000 description 3
- 239000012895 dilution Substances 0.000 description 3
- AFRJJFRNGGLMDW-UHFFFAOYSA-N lithium amide Chemical compound [Li+].[NH2-] AFRJJFRNGGLMDW-UHFFFAOYSA-N 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 150000002902 organometallic compounds Chemical class 0.000 description 3
- 125000002524 organometallic group Chemical group 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 229910000619 316 stainless steel Inorganic materials 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- GSOLWAFGMNOBSY-UHFFFAOYSA-N cobalt Chemical compound [Co][Co][Co][Co][Co][Co][Co][Co] GSOLWAFGMNOBSY-UHFFFAOYSA-N 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- PWEVMPIIOJUPRI-UHFFFAOYSA-N dimethyltin Chemical compound C[Sn]C PWEVMPIIOJUPRI-UHFFFAOYSA-N 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000010943 off-gassing Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000012521 purified sample Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000003595 spectral effect Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- NJASUIDIZMMYED-UHFFFAOYSA-N tetra(propan-2-yl)stannane Chemical compound CC(C)[Sn](C(C)C)(C(C)C)C(C)C NJASUIDIZMMYED-UHFFFAOYSA-N 0.000 description 2
- YVAJNKTWVAROBF-UHFFFAOYSA-N CN(C)[Sn] Chemical compound CN(C)[Sn] YVAJNKTWVAROBF-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 239000007818 Grignard reagent Substances 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- HISWIBBQBKEYQD-UHFFFAOYSA-N N-[tert-butyl-bis(dimethylamino)stannyl]-N-methylmethanamine Chemical compound CN(C)[Sn](N(C)C)(N(C)C)C(C)(C)C HISWIBBQBKEYQD-UHFFFAOYSA-N 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 206010034960 Photophobia Diseases 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910020813 Sn-C Inorganic materials 0.000 description 1
- 229910018732 Sn—C Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 1
- OLUQNHZGDAZRKM-UHFFFAOYSA-N [Li].CNC Chemical compound [Li].CNC OLUQNHZGDAZRKM-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 239000002168 alkylating agent Substances 0.000 description 1
- 229940100198 alkylating agent Drugs 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 239000003708 ampul Substances 0.000 description 1
- 238000000998 batch distillation Methods 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000001944 continuous distillation Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 125000001995 cyclobutyl group Chemical group [H]C1([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010612 desalination reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- AUYOHNUMSAGWQZ-UHFFFAOYSA-L dihydroxy(oxo)tin Chemical group O[Sn](O)=O AUYOHNUMSAGWQZ-UHFFFAOYSA-L 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 150000004795 grignard reagents Chemical class 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 238000001511 high performance liquid chromatography nuclear magnetic resonance spectroscopy Methods 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 208000013469 light sensitivity Diseases 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- UBJFKNSINUCEAL-UHFFFAOYSA-N lithium;2-methylpropane Chemical compound [Li+].C[C-](C)C UBJFKNSINUCEAL-UHFFFAOYSA-N 0.000 description 1
- 238000001459 lithography Methods 0.000 description 1
- 229910001510 metal chloride Inorganic materials 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000001706 oxygenating effect Effects 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 238000011020 pilot scale process Methods 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 125000003548 sec-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000012086 standard solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- NBRKLOOSMBRFMH-UHFFFAOYSA-N tert-butyl chloride Chemical compound CC(C)(C)Cl NBRKLOOSMBRFMH-UHFFFAOYSA-N 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 125000003698 tetramethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- AXZWODMDQAVCJE-UHFFFAOYSA-L tin(II) chloride (anhydrous) Chemical compound [Cl-].[Cl-].[Sn+2] AXZWODMDQAVCJE-UHFFFAOYSA-L 0.000 description 1
- YFRLQYJXUZRYDN-UHFFFAOYSA-K trichloro(methyl)stannane Chemical compound C[Sn](Cl)(Cl)Cl YFRLQYJXUZRYDN-UHFFFAOYSA-K 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 238000001947 vapour-phase growth Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/22—Tin compounds
- C07F7/2284—Compounds with one or more Sn-N linkages
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/22—Tin compounds
- C07F7/2296—Purification, stabilisation, isolation
Definitions
- organotin compounds have been shown to be useful in the deposition of tin oxide hydroxide coatings in applications such as extreme ultraviolet (EUV) lithography techniques.
- EUV extreme ultraviolet
- alkyl tin compounds provide radiation sensitive Sn-C bonds that can be used to pattern structures lithographically.
- Dialkyl tin impurities R 2 Sn(NMe 2 ) 2 , where R is an alkyl group, are the source of off-gassing after vapor phase deposition or spin-on coating processes due to the oxostannate cluster films being less dense when the film contains dialkyl groups.
- R 2 Sn(NMe 2 ) 2 R is an alkyl group
- the preparation of monoalkyl tin triamide compounds may be accomplished by two different known synthetic pathways.
- the alkyl group contains a primary and/or a secondary moiety, such as methyl tri(dimethylamino)tin (MeSn(NMe 2 ) 3 ) or isopropyl tri(dimethylamino)tin (iPrSn(NMe 2 ) 3 )
- the synthesis may be performed using lithium dimethylamide and alkyl tin trichloride (amination) according to the method of Lorberth (Journal of Organometallic Chemistry, 16(2), 235-48 (1969)); see also Jones and Lappert (Organometal. Chem. Rev:, 1, 67 (1966)), as shown in scheme (III).
- this reaction typically produces significant amounts of dialkyl tin and other tin impurities.
- the alkyl group contains a tertiary alkyl moiety, such as tert-butyl tris(dimethylamino)tin (t-BuSn(NMe 2 ) 3 )
- the compounds must be synthesized using an alkylating reagent to convert tin tetraamides by controlling the stoichiometry according to the method reported by Hanssgen et al. (Journal of Organometallic Chemistry, 293(2), 191-5 (1985)), as shown in scheme (IV).
- the alkyl group in the monoalkyltin triamide compound is a tertiary alkyl group such as t-BuSnCl 3
- Hanssgen et al. also reports that this compound decomposes rapidly at room temperature, yielding SnCl 2 and t-BuCl. Therefore, tertiary monoalkyl tin triamide compounds cannot be prepared by synthesis with lithium dimethylamide and alkyl tin trichloride.
- Distillation is a well-developed technology for separating materials in a mixture based on their relative volatility. The exact embodiment of the distillation process depends on the properties, the composition, and the amount of the mixture to be separated. Distillation can and has been used to reduce metallic contamination in multitudes of materials, including organometallic compounds.
- U.S. Patent Application Publication No. 2019/0337969 describes organometallic tin compounds which have low concentrations of metallic impurities as a result of a multistage distillation process which is compared to processes typically used for sea water desalination.
- 2020/0239498 describes the purification of monoalkyl tin trialkoxides and monoalkyl tin triamides using fractional distillation and/or ultrafiltration for the removal of metal impurities and fine particulates. The removal of metallic impurities from similar compounds is also described in U.S. Patent Application Publication No. 2020/0241413.
- U.S. Patent No. 10,787,466 and U.S. PatentNo. 10,732,505 describe organotin hydroxide, alkoxide, and amide compounds having low purity
- extremely low levels of impurity have only been demonstrated for t-butyl analogs.
- U.S. Patent No. 8,901,335 describes the purification of a long list of organometallic compounds using a stripping column and a gas stream; the more volatile impurities relative to the organometallic compound are removed and the metallic impurity contents are reduced to specified levels.
- U.S. Patent No. 11,156,915 relates to the purification of actinic ray- or radiation-sensitive compounds, including tin compounds, using filtration to remove particulates.
- U.S. Patent No. 5,274,149 teaches a process for making alkyl arsine compounds which includes a distillation step, and which are taught to contain substantially no metallic or oxygenating impurities.
- a monoalkyl tin triamide compound having formula (1) and having a purity of at least about 99 mol%:
- R A is a primary alkyl group having about 1 to 10 carbon atoms and R B is a secondary alkyl group having about 3 to 10 carbon atoms; and each R 2 is independently an alkyl group having about 1 to 10 carbon atoms; the method comprising:
- R 1 Sn(NR 2 2 ) 3 (1) wherein R 1 is selected from R A R B and R c ;
- R A is a primary alkyl group having about 1 to 10 carbon atoms
- R B is a secondary alkyl group having about 3 to 10 carbon atoms
- R c is a tertiary alkyl group having about 3 to 10 carbon atoms
- each R 2 is independently an alkyl group having about 1 to 10 carbon atoms
- the method comprising storing the sample of the monoalkyltin triamide compound having formula (1) without light exposure and at a temperature of less than about 30°C.
- Embodiment 1 A monoalkyl tin triamide compound having formula (1) and having a purity of at least about 99 mol%:
- R 1 Sn(NR 2 2 ) 3 (1) wherein R 1 is selected from R A R B and R c ;
- R A is a primary alkyl group having about 1 to 10 carbon atoms
- R B is a secondary alkyl group having about 3 to 10 carbon atoms
- R c is a tertiary alkyl group having about 3 to 10 carbon atoms
- each R 2 is independently an alkyl group having about 1 to 10 carbon atoms
- a content of R 1 Sn(NR 2 2 ) 2 (N(R 2 )CH 2 NR 2 2 ) is less than about 1 mol%.
- Embodiment 2 The monoalkyl tin triamide compound according to Embodiment 1, wherein a content of dialkyl bis(dialkylamino) tin having formula (2) is less than about 1 mol%.
- Embodiment 3 The monoalkyl tin triamide compound according to Embodiment 1 or 2, wherein a total content of tetrakis(dialkylamino)tin is less than about 1 mol%.
- Embodiment 4 The monoalkyl tin triamide compound according to any of the preceding Embodiments, wherein a content of tetraalkyl tin is less than about 1 mol%.
- Embodiment 5 The monoalkyl tin triamide compound according to any of the preceding Embodiments, wherein the color is substantially colorless.
- Embodiment 6 The monoalkyl tin triamide compound according to Embodiment 5, wherein an APHA is less than about 20.
- Embodiment 7 The monoalkyl tin triamide compound according to any of the preceding Embodiments, wherein R 1 is an isopropyl group, R 2 is a methyl group, and the compound has formula (3):
- Embodiment 8 The monoalkyl tin triamide compound according to Embodiment 7, wherein a content of diisopropylbis(dimethylamino) tin is less than about 1 mol%.
- Embodiment 9 The monoalkyl tin triamide compound according to Embodiment 8, wherein a total content of tetrakis(dimethylamino)tin is less than about 1 mol%.
- Embodiment 10 The monoalkyl tin triamide compound according to any of the preceding Embodiments, wherein the content of R 1 Sn(NR 2 2 ) 2 (N(R 2 )CH 2 NR 2 2 ) is less than about 0.05 mol%.
- Embodiment 11 A method of synthesizing a monoalkyl tin triamide compound having formula (1a) and having a purity of at least about 85 mol%:
- R 1 Sn(NR 2 2 ) 3 (1a) wherein R 1 is selected from R A and R B ; R A is a primary alkyl group having about 1 to 10 carbon atoms and R B is a secondary alkyl group having about 3 to 10 carbon atoms; and each R 2 is independently an alkyl group having about 1 to 10 carbon atoms; the method comprising:
- Embodiment 12 The method according to Embodiment 11, wherein the compound having formula (1a) has a purity of at least about 99 mol%.
- Embodiment 13 The method according to Embodiment 11 or 12, wherein the compound having formula (1a) contains less than about 1 mol% R 1 Sn(NR 2 2 ) 2 (N(R 2 )CH 2 NR 2 2 ).
- Embodiment 14 The method according to Embodiment 13, wherein the compound having formula (1a) contains less than about 0.05 mol% R 1 Sn(NR 2 2 ) 2 (N(R 2 )CH 2 NR 2 2 ).
- Embodiment 15 The method according to any of Embodiments 11-14, wherein step (b) is performed at about -78°C to 40°C.
- Embodiment 16 The method according to Embodiment 15, wherein step (b) is performed at about 0°C to about 10°C.
- Embodiment 17 The method according to any of Embodiments 11-16, wherein the first solvent and the second solvent are each independently selected from the group consisting of a hydrocarbon solvent, an aromatic solvent, and an ether solvent.
- Embodiment 18 The method according to any of Embodiments 11-17, wherein steps (a) to (d) are performed substantially without light exposure.
- Embodiment 19 The method according to any of Embodiments 11-18, wherein steps (a) and (b) are performed in a stainless steel vessel.
- Embodiment 20 The method according to Embodiment 11, further comprising distilling the compound having formula (1a).
- Embodiment 21 The method according to Embodiment 20, wherein the distillation comprises distilling the crude product having formula (1a) at about 1 torr, discarding any distillate before the boiling point of the monoalkyl triamide having formula (1a), and collecting the distillate obtained at the boiling point of the monoalkyltin triamide having formula (1a) to yield a product containing at least about 99 mol% monoalkyl tin triamide having formula (1a).
- Embodiment 22 The method according to Embodiment 20 or 21, comprising performing a fractional distillation using an operating pressure of about 0.1 to 50 torr and a pot temperature of about 50 to 120°C, wherein the purified monoalkyl tin triamide compound having formula (1a) contains less than about 0.1 mol% of a dialkyl bis(dialkylamino)tin compound having formula (2).
- Embodiment 23 The method according to any of Embodiments 20 to 22, comprising performing the distillation substantially without light exposure.
- Embodiment 24 The method according to any of Embodiments 20 to 23, comprising performing the distillation using a condenser temperature within about 1-10°C of the dew point of the monoalkyl tin triamide compound having formula (1a) at the operating pressure and at a reflux ratio of about 10 to 100.
- Embodiment 25 The method according to any of Embodiments 20 to 24, wherein the distillation is performed using a stainless steel column packed with a stainless steel packing material.
- Embodiment 26 The method according to any of Embodiments 20 to 25, wherein the distillation is performed a light-shielded apparatus comprising glass.
- Embodiments 27 A method of storing a sample of a monoalkyl tin triamide compound having formula (1) and having a purity of at least about 99 mol%:
- R 1 Sn(NR 2 2 ) 3 (1) wherein R 1 is selected from R A R B and R c ;
- R A is a primary alkyl group having about 1 to 10 carbon atoms
- R B is a secondary alkyl group having about 3 to 10 carbon atoms
- R c is a tertiary alkyl group having about 3 to 10 carbon atoms
- each R 2 is independently an alkyl group having about 1 to 10 carbon atoms
- the method comprising storing the sample of the monoalkyltin triamide compound having formula (1) substantively without light exposure and at a temperature of less than about 30°C.
- Embodiment 28 The method according to Embodiment 27, wherein the sample of the monoalkyl tin triamide compound having formula (1) is stored for about three days to about one year.
- Embodiment 29 The method according to Embodiment 27 or 28, wherein the sample of the monoalkyltin triamide undergoes substantively no decomposition after a storage time of about three days to about one year.
- Embodiment 30 The method according to any of Embodiments 27 to 29, wherein a content of R 1 Sn(NR 2 2 ) 2 (N(R 2 )CH 2 NR 2 2 ) in the sample of the monoalkyl tin triamide having formula (1) is less than about 1 mol%.
- Embodiment 31 The method according to Embodiment 30, wherein the content of R 1 Sn(NR 2 2 ) 2 (N(R 2 )CH 2 NR 2 2 ) in the sample of the monoalkyl tin triamide having formula (1) is less than about 0.05 mol%.
- Embodiment 32 The monoalkyl tin triamide compound having formula (1) according to any of Embodiments 1 to 10, wherein R 1 is selected from R A and R B and the compound is produced by a method comprising: (a) lithiating a solution comprising a dimethylamine and a first solvent to produce a lithium dimethylamide solution having a concentration of up to about 10 wt %;
- Embodiment 33 The method according to Embodiment 32, wherein step (b) is performed at about -78°C to about 40°C.
- Embodiment 34 The method according to Embodiment 33, wherein step (b) is performed at about 0°C to about 10°C.
- Embodiment 35 The method according to any of Embodiments 32-34, wherein the first solvent and the second solvent are each independently selected from the group consisting of a hydrocarbon solvent, an aromatic solvent, and an ether solvent.
- Embodiment 36 The method according to any of Embodiments 32-35, wherein steps (a) to (d) are performed substantially without light exposure.
- Embodiment 37 The method according to any of Embodiments 32-36, wherein steps (a) and (b) are performed in a stainless steel vessel.
- Embodiment 38 The method according to any of Embodiments 32-37, further comprising distilling the compound having formula (1).
- Fig 1 is a graph depicting the boiling points of iPrSn(NMe 2 ) 3 (A) and iPr 2 Sn(NMe 2 ) 2 (B) at different pressures;
- Fig. 2 is a graph depicting the photodecomposition of 1 PrSn(NMe 2 ) 3 over time;
- Fig. 3 is a 119 Sn NMR (neat) spectrum depicting the formation of iPrSn(NMe 2 ) 2 (NMeCH 2 NMe 2 );
- Fig. 4 is a 1 H NMR (C 6 D 6 ) spectrum of methyl tris(dimethylamino)tin;
- Fig. 5 is a 119 Sn NMR (neat) spectrum of methyl tris(dimethylamino)tin;
- Fig 6 is a 1 H NMR (C 6 D 6 ) spectrum of isopropyl tris(dimethylamino)tin;
- Fig. 7 is a 119 Sn NMR (neat) spectrum of isopropyl tris(dimethylamino)tin;
- Fig. 8 is a 119 Sn NMR (neat) spectrum of isopropyl tris(dimethylamino)tin synthesized in THF solution;
- Fig. 9 is a 119 Sn NMR (neat) spectrum of isopropyl tris(dimethylamino)tin synthesized at about 0°C;
- Fig. 10 is a 119 Sn NMR (neat) spectrum of isopropyl tris(dimethylamino)tin synthesized at about -40°C;
- Fig. 11 is a 119 Sn NMR (neat) spectrum of isopropyl tris(dimethylamino)tin synthesized at about -78°C.
- monoalkyl tin triamide compounds represented by formula (1) and having a purity of at least about 99 mol%.
- the compounds having formula (1) contain no more than about 1 mol% dialkyl bis(dialkylamino) tin compounds having formula (2) relative to the total amount of tin.
- R 1 is selected from R A R B and R c .
- R A is a primary alkyl group having about 1 to 10 carbon atoms, preferably about 1 to about 5 carbon atoms, including methyl, ethyl, n-propyl, n-butyl, n-pentyl, etc.; preferred are methyl or ethyl groups.
- R B is a secondary alkyl (linear alkyl or cycloalkyl) group having about 3 to 10 carbon atoms, more preferably about 3 to about 5 carbon atoms, such as, without limitation, isopropyl, isobutyl, sec- butyl, cyclohexyl, cyclopentyl, cyclobutyl, cyclopropyl, isopentyl, sec-pentyl, etc.; presently preferred are isopropyl and cyclopentyl groups.
- R c is a tertiary alkyl group having about 3 to 10 carbon atoms such as tert-pentyl, 3-ethyl 3-pentyl, methyl 3-pentyl, methylcyclopentyl, methylcyclohexyl and the preferred t-butyl.
- Each R 2 is independently an alkyl group having about 1 to 10 carbon atoms, preferably about 1 to 5 carbon atoms, including methyl, ethyl, propyl, butyl, pentyl, etc.; preferred are methyl or ethyl groups.
- a total content of R 1 Sn(NR 2 2 ) 2 (N(R 2 )CH 2 NR 2 2 ), also referred to herein as compound (4), is preferably less than about 1 mol%, preferably even lower as described below. Further, the content of the compound having formula (2) is preferably less than about 1 mol%, preferably even lower as described below.
- the contents of the compounds having formulas (4) and (2) are each independently preferably less than about 0.9 mol%, less than about 0.8 mol %, less than about 0.7 mol %, less than about 0.6 mol %, less than about 0.5 mol %, less than about 0.4 mol %, less than about 0.3 mol %, less than about 0.2 mol %, less than about 0.1 mol %, less than about 0.05 mol %, less than about 0.04 mol %, less than about 0.03 mol %, less than about 0.02 mol %, less than about 0.01 mol %, or non-detectable by 119 Sn NMR, that is, the compounds having formulas (4) and (2) are in some embodiments undetectable in a sample of the compound having formula (1).
- the content of the compounds having formula (2) is too high, it reduces the cross- linking and toughness when the material is used for EUV lithography resists. Furthermore, the compound having formula (2) can cause outgassing when the photoresists are illuminated by extreme ultraviolet radiation which can lead to degradation of the very expensive multilayer- coated optics in extreme situations.
- the dialkyl tin impurity level it is possible to reduce the dialkyl tin impurity level to as low as a level which is undetectable by 119 Sn NMR by employing carefully controlled reaction and distillation conditions.
- the impurity limit to less than about 0.3 mol%, more preferably less than about 0.1 mol% based on stable production and economic consideration.
- R’ is an isopropyl group
- R 2 is a methyl group
- the compound having formula (1) is (iPr)Sn(NMe 2 ) 3 (formula (3)), in which the dialkyl tin impurity is (iPr) 2 Sn(NMe 2 ) 2 .
- the compound when the compound has formula (3), it has a purity of at least about 99 mol% and contains no more than about 1 mol% (iPr) 2 Sn(NMe 2 ) 2 .
- the content of tetrakis(dialkylamino)tin (such as tetrakis(dimethylamino tin) in the monoalkyl tin triamide compounds having formula (1) is less than about 1 mol%. In some embodiments, the content of tetraalkyl tin in the monoalkyl tin triamide compounds having formula (1) (such as tetrakis(isopropyl)tin in (iPr)Sn(NMe 2 ) 3 as described above) is less than about 1 mol%.
- tetrakis(dialkylamino)tin and tetraalkyl tin are each independently preferably less than about 0.9 mol%, less than about 0.8 mol %, less than about 0.7 mol %, less than about 0.6 mol %, less than about 0.5 mol %, less than about 0.4 mol %, less than about 0.3 mol %, less than about 0.2 mol %, less than about 0.1 mol %, less than about 0.05 mol %, less than about 0.04 mol %, less than about 0.03 mol %, less than about 0.02 mol %, less than about 0.01 mol %, or non-detectable by 119 Sn NMR, that is, these compounds are undetectable in the sample of the compound having formula
- a total content of R 1 Sn(NR 2 2 ) 2 (N(R 2 )CH 2 NR 2 2 ), also referred to herein as compound (4) is less than about 1 mol%, and may be a compound having formula R A Sn(NMe 2 ) 2 (NMeCH 2 NMe 2 ) or R B (NMe 2 ) 2 (NMeCH 2 NMe 2 ).
- the content of the compounds having formula (4) or (5) is preferably less than about 1 mol%, less than bout 0.9 mol %, less than about 0.8 mol%, less than about 0.7 mol%, less than about 0.6 mol %, less than about 0.5 mol%, less than about 0.4 mol %, more preferably less than about 0.3 mol%, even more preferably less than about 0.2 mol%, less than about 0.1 mol%, less than about 0.05 mol%, etc.
- the level of the compound having formula (4) or (5) it is possible to reduce the level of the compound having formula (4) or (5) to as low as less than about 0.1 mol%, such as less than about 0.05 mol%, by employing carefully controlled reaction and distillation conditions.
- the impurity limit it is often practical to control the impurity limit to less than about 0.3 mol%, preferably less than about 0.1 mol%, based on stable production and economic considerations.
- the monoalkyl tin triamide compounds having formula (1) are substantially colorless.
- the monoalkyl tin triamide compounds having formula (1) have APHA color of less than about 20.
- the APHA color of a composition containing tin compounds may be controlled (such as by minimizing the formation of colored impurities) during distillation such as by using light-shielding or appropriate distillation apparatuses, as described below.
- APHA color also referred to as the Hazen or Platinum/Cobalt (Pt/Co) scale
- Pt/Co Platinum/Cobalt
- the APHA color scale ranges from 0 to 500, where 1 APHA color is equal to 1 ppm of Pt/Co.
- APHA color can be assessed through visual comparison of standards or with a spectrophotometer, as described in ASTM D1209-05 (2019).
- the organometallic tin compounds having formula (1) may be used for the formation of high-resolution EUV lithography patterning precursors and are attractive due to their high purity and minimized concentrations of dialkyl impurities having formula (2), as well as additional impurities as set forth above.
- aspects of the disclosure additionally relate to methods for synthesizing the high purity alkyl tin compounds having formula (1) described above which are suitable for use in the microelectronic industry.
- These high purity compounds may be substantially free of dialkyl tin compounds having formula (2) and/or impurities having formula (4) or (5), have desired color levels, and may be prepared without multi-stage distillation or, in some embodiments, without any purification.
- the term “high purity” may be understood to mean a purity greater than about 99 mol%, more preferably greater than about 99.1 mol %, greater than about 99.2 mol%, greater than about 99.3 mol%, greater than about 99.4 mol %, greater than about 99.5 mol %, greater than about 99.6 mol %, greater than about 99.7 mol %, greater than about 99.8 mol %, greater than about 99.9 mol %, greater than about 99.95 mol%, greater than about 99.98 mol%, greater than about 99.99 mol%, or even higher.
- substantially free may be understood to mean that the impurity is not detectable by 119 Sn NMR, which can have detection limits as low as 0.3 mol%, 0.1 mol%, 0.05 mol%, or 0.04 mol% (depending on the particular compound or impurity) when testing the sample using specific conditions without dilution in deuterated solvent, such as by using more than 2,000 scans.
- the detection limit is 0.01mol%.
- 119 Sn NMR spectroscopy is ideally suited to the quantitative analysis of monoalkyl tin compounds due to its high sensitivity to small structural changes and large spectral range of 6500 ppm (see Davies et al., Eds.; Tin Chemistry: Fundamentals. Frontiers, and Applications; Wiley (2008)). This allows for easy identification and quantification of monoalkyl tin compounds and their impurities because 119 Sn resonances are highly resolved. 119 Sn NMR suffers from reduced sensitivity compared to other analytical methods such as GC, HPLC, or 1 H NMR .
- monoalkyl tin compounds are analyzed without dilution, and a large number of spectral acquisitions (at least 2000, preferably more than 10,000 for unknown impurity detection) are acquired to measure the low levels of impurities described in this work.
- detection limits of 0.01 mol% dialkyl tin diamides and other Sn compounds such as compounds having formulas (2), (4), and (5) can be achieved.
- the detection limit is 0.3 mol % because the peak is broad.
- methods for preparing the monoalkyl tin triamide compounds according to aspects of the disclosure involves the following general steps, each of which is described below: 1 . lithiating a solution of dimethylamine and a first solvent to produce lithium dimethylamide;
- reaction conditions and parameters such as solvent, relative amounts of reactants, stirring conditions, temperature, and concentrations should be carefully controlled to ensure the production of the desired compound in high purity.
- the first and second solvents are not particularly limited, but preferred solvents include hydrocarbons (such as, but not limited to, hexane, hexanes, heptane, and cyclohexane), aromatics (such as, but not limited to, toluene and xylene), and ethers (such as, but not limited to, THF and Et2O), and mixtures thereof. Particularly presently preferred are hydrocarbons and aromatics as the main component of the solvent for removing LiCl by filtration. Toluene and hexane are presently the most preferred solvents for easy removal of the product under vacuum at low temperature following the reaction.
- hydrocarbons such as, but not limited to, hexane, hexanes, heptane, and cyclohexane
- aromatics such as, but not limited to, toluene and xylene
- ethers such as, but not limited to, THF and Et2O
- ethers such as the most preferred THF, are presently preferred solvents because of the high solubility of lithium dimethylamide in these types of solvents. It is also within the scope of the disclosure to use mixtures of these solvents. In some embodiments, the solvent used for the lithiation step and the solvent used for the amination step are the same.
- the preferred amount of lithium dimethylamide relative to the alkyl trichlorotin is greater than about 3.0 equivalents, greater than about 3.05 equivalents, greater than about 3.09 equivalents, greater than about 3.10 equivalents, or greater than about 3.15 equivalents. If the amount of lithium dimethylamide is too low, the reaction speed will be too low and the amount of impurities will increase due to side reactions such as redistribution.
- the stirring speed during the addition of the alkyl trichlorotin is significant in determining the purity of the resulting product.
- a solution of lithium amide in hexane or toluene is in fact a heavy slurry, so stirring at a high speed is preferable for sufficient mixing.
- stirring at too high a speed can cause problems with the motor due to the heavy slurry.
- the preferred stirring speed is more than about 10 rpm, more than about 20 rpm, more than about 40 rpm, more preferably more than about 60 rpm and most preferably more than about 100 rpm.
- the preferred stirring speed is less than about 500 rpm, less than about 400 rpm, less than about 300 rpm, more preferably less than about 250 rpm and most preferably less than about 200 rpm.
- appropriate stirring blades include paddle blades, anchor blades, Twinstir blades, ribbon blades, 3 -blade retreat impellers, and log bone blades.
- it is important to have high blade peripheral speed because miniaturization and lithium amide slurry and high reactivity are high shear stress achieved in blade peripheral speed (blade tip speed, m/s).
- the preferred blade peripheral speed is about 0.1 rpm or more, preferably 0.3 rpm or more, most preferably 0.5 rpm or more and 1000 rpm or less, preferably 100 rpm or less, most preferably 50 rpm or less.
- the blade peripheral speed is calculated by the following formula (a):
- Blade peripheral speed (m/s) ⁇ x D x N/60 (a)
- D represents blade diameter (m) and N represents the number of rotations (rpm).
- the lower preferred temperature is about -78°C, about -40°C, about -20°C, about -10°C, or the most preferred lower temperature of about 0°C
- the upper limit of the temperature is about 40°C, about 20°C, or the most preferred upper limit of about 10°C.
- the preferred temperature range is about 0°C to about 10°C. Tf the reaction temperature for the lithiation is too low, the reaction viscosity may be too high. Conversely, if the reaction temperature is too high, the HNNte will evaporate.
- the lower preferred temperatures are about -78°C, about -40°C , about -20°C, about -10°C , most preferably about 0°C and the upper limit of the temperature is about 40°C, about 25°C, about 20°C, or the most preferred upper limit of about 10°C.
- the preferred temperature range is about 0°C to about 10°C.
- the reaction is preferably performed at room temperature. If the temperature is too low, the reaction rate will be too slow, whereas if the temperature is too high, byproducts will be produced.
- the lithium dimethylamine is presently present in the solution in an amount of up to about 30wt%, more preferably up to about 20 wt%, up to about 15 wt%, or up to about 10 wt %. It has been found that this dilute concentration provides an effective slurry for solid and liquid reactions. On the other hand, the productivity is lower in dilute condition in industrial conditions.
- R 1 Sn(NR 2 2 ) 3 (1a) involves the following steps, each of which is described in further detail below:
- R 1 is selected from R A andR B ;
- R A is a primary alkyl group having about 1 to 10 carbon atoms and
- R B is a secondary alkyl group having about 3 to 10 carbon atoms; and
- each R 2 is independently an alkyl group having about 1 to 10 carbon atoms.
- the method steps (a) to (d) are performed substantially without light exposure, such as performing at least steps (a) and (b) in an amber or stainless-steel reactor.
- Light exposure as explained below, has detrimental effects on the monoalkyl tin triamide compounds.
- the first solvent and the second solvent are the same.
- the first step in the method involves lithiating dimethylamine in a solution of a first solvent such as hexanes in an amount of up to (but not greater than) 10 wt %. It has been found that this dilute concentration provides an effective slurry for solid and liquid reactions.
- the lithiation is performed at a preferred temperature of about -10°C to about 10°C, and at about 0°C to about 10°C in some embodiments.
- the lithiation may be performed with n-BuLi or other common lithiating reagents commonly used in the art, such as t-BuLi or HexylLi.
- Such lithiating agents are commonly employed in a hexanes solution and additional hexanes may be added so that the lithium dimethylamide is present in the desired concentration range. Excess dimethylamine is required to ensure that the lithiating reagent is fully reacted.
- the reaction is performed under an inert atmosphere, such as nitrogen or argon, and the addition rate is controlled to limit the exothermic reaction. Following the completion of the addition, the reaction mixture is warmed to room temperature to vaporize the butane byproduct and excess dimethylamine, then cooled to about -10°C to about 10°C, or to at about 0°C to about 10°C in some embodiments.
- an alkyl trichlorotin solution in a second solvent such as toluene is added to the reaction mixture which is maintained at a preferred temperature of about - 10°C to about 10°C, or at about 0°C to about 10°C in some embodiments.
- the alkyl trichlorotin is added such that the amount of lithium dimethyl amide is in an amount of at least about 3.09 equivalents relative to the amount of alkyl trichlorotin.
- the alkyl trichlorotin solution is preferably added in a dropwise fashion to control the exothermic reaction.
- the second method step is preferably performed in an inert atmosphere, such as nitrogen or argon.
- reaction mixture After completing the addition of alkyl trichlorotin to the reaction mixture, the reaction mixture is allowed to slowly warm to room temperature, such as over a period of about four hours, and then stirred for an additional time period at room temperature, such as for about four hours.
- the reaction mixture is then filtered, such as through sparkler, to remove the LiCl byproduct. Other means of filtration which are known in the art may also be employed.
- the resulting salt is then rinsed, such as with anhydrous hexanes, and the solvents (such as hexanes and toluene) are removed under reduced pressure by means known in the art to produce a crude product containing at least about 85 mol% monoalkyl tin triamide.
- the crude product having formula (1a) is distilled such as at about 1 torr, such as by using a 300 mm Pro-Pak column, discarding any distillate before the boiling point of the monoalkyl tin triamide, and collecting only the distillate obtained at the boiling point of the monoalkyl tin triamide to yield a product containing at least about 99 mol% monoalkyl tin triamide having formula (1a).
- the boiling points of two representative monoalkyl tin triamides are shown in Table 1. As an example, if the desired product is methyl tin triamide, distillates obtained at lower than 34°C are discarded, and only distillates obtained at 34-35°C are collected.
- the distillate obtained at the boiling point, such as 34-35 °C for methyl tin triamide, contains the monoalkyl tin triamide compound having a purity of at least about 99 mol%.
- the desired compound having formula (1a) is methyl tin triamide
- the 119 Sn NMR (neat) spectrum showing peaks at ⁇ -16.78 (99.5%) and ⁇ 5623 (0.5%) agrees with published data for methyl tin triamide and dimethyl tin diamide, respectively.
- the compound having formula (1 a) contains less than about 1 mol% R 1 Sn(NR 2 2 ) 2 (N(R 2 )CH 2 NR 2 2 ) or less than about 0.05 mol% R 1 Sn(NR 2 2 ) 2 (N(R 2 )CH 2 NR 2 2 ).
- a further aspect of the disclosure relates to a method of synthesizing a monoalkyl tin triamide compound having formula (1) and having a purity of at least about 85 mol%:
- R 1 Sn(NR 2 2 ) 3 (1) wherein R 1 is selected from R A and R B
- R A is a primary alkyl group having about 1 to 10 carbon atoms
- R B is a secondary alkyl group having about 3 to 10 carbon atoms
- each R 2 is independently an alkyl group having about 1 to 10 carbon atoms
- One method for preparing an isopropyl tin triamide compound having formula (3) according to aspects of the disclosure involves the following steps:
- a second method for preparing an isopropyl tin triamide compound having formula (3) according to aspects of the disclosure involves the following steps:
- the processes for producing the isopropyl tin triamide compound having formula (3) are the same as that described above for producing a monoalkyl tin triamide compound having formula (1) except that no distillation step may be is required, that is, the product obtained after step (b) is already at least about 99 mol% pure.
- the methods described above for synthesizing the isopropyl tin triamide compound having formula (3) may also be employed to synthesize other alkyl tin triamide compounds having formula (1) with only the alkyl tri chlorotin reactant varied.
- Isopropyl tin triamide produced by the methods according to the disclosure are substantially colorless liquids with 119 Sn NMR (neat) spectra showing peaks at ⁇ -64.85 (99.8%) and 8 - 19.06 ppm (0.2%), agreeing with published and collected data for isopropyl tin triamide and diisopropyl tin diamide respectfully.
- the product may be further distilled to remove any undesired organic impurities and/or byproducts, as well as to isolate any photo decomposed byproduct.
- the low temperature has been found to slow the substitution reaction, which increases the risk of comproportionation
- light or heat can accelerate the comproportionation and form up to 15 mol% dialkyl tin amides as determined by 119 Sn NMR.
- the amination reaction is performed as a solid slurry in hexanes and is a liquid reaction.
- the lithium dimethylamide must be prepared properly.
- the concentration of reactants is diluted, such as by employing lithium dimethylamide in a hexane slurry at a concentration of not more than about 10 wt %.
- comproportionation may be minimized by performing the reaction at preferred temperatures of around -10°C to 10°C or about 0°C to about 10°C rather than at a lower temperature.
- THF may be employed instead of hexanes to form a homogeneous solution of lithium dimethylamide.
- iPrSn(NMe 2 ) 3 can be produced at very high purity (containing no more than about 0.05 mol% dialkyl tin compounds and other specified impurities) without purification in a pilot scale.
- Methods of purification encompassed by the disclosure include:
- the size of the alkyl group (and its similarity in size with the NMe 2 group) can affect the boiling point differences between monoalkyl tin triamides and dialkyl tin diamides, and fractional distillation is typically the superior method to isolate the contaminants.
- the difference between the molecular weights of 1 PrSn(NMe 2 ) 3 (A) and 1 Pr2Sn(NMe 2 ) 2 (B) is small (294 g/mol and 293 g/mol, respectively).
- the triamido tin compound is lighter than the diamido tin compound by only 13 g/mol.
- the difference in the boiling points of compounds A and B can be extremely small.
- the boiling points of these two compounds having purities of > 97 mol% were measured over a wide range of pressures, as shown in Fig. 1. It may be seen that the boiling point difference between the two compounds is within 2 °C in the pressure range of 0.7-10 torr.
- the boiling points of t BuSn(NMe 2 ) 3 and t Bu2Sn(NMe 2 ) 2 at 0.4 torr are 50 °C (measured) and 90 °C (reported in Chemische Berichte , 112(8), 2798-803 (1979)), respectively. Accordingly, purification by fractional distillation is challenging and requires specific distillation parameters which have been specifically developed.
- the difference in mass between the alkyl group and the amido group is large, (for example, the tBu-NMe 2 pair has a difference of 13 amu), purification by fractional distillation is expected to be less difficult. When the difference is small, the purification is expected to be more difficult.
- the iPr-NMe 2 pair has a difference of -1 amu (i.e., the iPr group is slightly lighter than the amido group).
- the cyclohexyl - NMe 2 pair has a molecular weight difference of 39 amu and the cycloheptyl - NMe 2 pair has a molecular weight difference of 53 amu. Schwarzenbach et al.
- a further aspect of the disclosure relates to a method of using fractional distillation to purify 1 PrSn(NMe 2 ) 3 having an initial purity of at least about 85 mol%, and even a purity of at least about 97 mol% or at least about 99 mol%.
- the method comprises performing a fractional distillation using an operating pressure of about 0.1 to about 50 torr (such as greater than about 0.1 torr, greater than about 0.2 torr, greater than about 0.3 torr, preferably greater than about 0.5 torr, more preferably greater than about 1 torr, preferably less than about 50 torr, less than about 30 torr, less than about 20 torr, less than about 10 torr, most preferably about 1 torr). If the pressure is too high, the formation of decomposition and redistribution products is accelerated. If the pressure is too low, volatilization speed is too high and separation efficiency through the distillation column is too low.
- the fractional distillation preferably employs a pot temperature of about 50°C to about 120°C (preferably greater than about 50°C, greater than about 60°C, preferably greater than about 70°C, preferably greater than about 80°C, preferably greater than about 90°C, preferably greater than about 100°C, most preferably greater than about 105°C and preferably less than about 120°C, preferably less than about 115°C, most preferably about 110°C). If the pot temperature is too low, the volatilization speed is too low and the distillation time is too long. Conversely, if the pot temperature is too high, decomposition of the product is accelerated.
- the fraction distillation preferably employs a condenser temperature within about 10°C, more preferably within about 7°C, more preferably within about 5°C, more preferably within about 3 °C, most preferably within about 1°C of the dew point of the desired compound having formula (1) such as iPrSn(NMe 2 ) 3 at the employed operating pressure and a reflux ratio of about 10 to 100 (preferably about 20 to 80, more preferably about 40 to 60, more preferably about 50), thereby obtaining a sample of iPrSn(NMe 2 ) 3 having a purity of greater than about 99.5 mol%.
- a condenser temperature within about 10°C, more preferably within about 7°C, more preferably within about 5°C, more preferably within about 3 °C, most preferably within about 1°C of the dew point of the desired compound having formula (1) such as iPrSn(NMe 2 ) 3 at the employed operating pressure and a reflux ratio of about 10 to 100 (preferably about 20 to 80
- the purified sample of iPrSn(NMe 2 ) 3 contains less than about 0.1 mol% (iPr) 2 Sn(NMe 2 ) 2 as determined by known analytical methods, such as GC and HPLC or is even undetectable by 119 Sn NMR.
- one method of purification of 1 PrSn(NMe 2 ) 3 employs fractional distillation using a pot temperature below about 112°C to avoid the formation of the tetramethyl ami do tin compound Sn(NMe 2 )4 and the removal of substantial amounts of the dialkyl tin compound (iPr) 2 Sn(NMe 2 ) 2 .
- the following conditions may be employed in the fractional distillation purification method of i PrSn(NMe 2 ) 3 according to aspects of the disclosure: 10 torr pressure, 105°C pot temperature, 95°C condenser temperature, and a reflux ratio of 50.
- 10 torr pressure 105°C pot temperature
- 95°C condenser temperature 105°C pot temperature
- a reflux ratio of 50 105°C condenser temperature
- Monoalkyl tin triamide compounds can undergo disproportionation to the dialkyl tin diamide and the tetraamide compounds.
- the degree of disproportionation is affected by the temperature in the distillation pot, with higher temperatures expected to lead to higher degrees of disproportionation.
- the disproportion activation energy is related to the size of the alkyl group (R). For example, when R is a methyl group, disproportion can be observed around 45 °C. As another example, when R is an isopropyl group, the disproportionation occurs around 110 °C. Disproportion of the tert-butyl group occurs at higher temperatures.
- the two impurities resulting from disproportionating the mono-alkyl tin tri-amide compounds differ in molecular weight from the starting mono-alkyl compound in accordance with the difference between the masses of the alkyl and amido groups.
- One product will be heavier than the starting mono-alkyl tin tri-amide and the other product will be lighter than the mono-alkyl tin tri-amide. Consequently, the lighter compound is expected to appear in the distillate fraction and the heavier compound to appear in the bottom fraction from the distillation, guaranteeing both a light and a heavy impurity and making the distillation more difficult.
- the 119 Sn NMR depicting the formation of the compound having formula (5) is shown in Fig. 3.
- the rate of photodecomposition is increased with increasing temperature. Accordingly, maintaining the purified samples of iPrSn(NMe 2 ) 3 in the dark (without light exposure) minimizes the formation of undesirable light-induced decomposition byproducts and making it possible to provide (iPr)Sn(NMe 2 ) 3 in which a total content of substances having a chemical shift in the 119 Sn NMR spectrum of around -84 ppm in is less than 1% by mass.
- Light control during the reaction steps to produce the monoalkyl tin triamide compounds is also important and may be accomplished by employing amber or stainless-steel reactors or glass reactors which are shielded from light.
- the distillation may be performed using a stainless steel column packed with a stainless steel packing material.
- the distillation may be performed in a light-shielded apparatus comprising glass such as glass equipment, glass-lined equipment, glass- coated equipment, etc. Shielding may be accomplished by any method known in the art such as, for example, employing light-shielded containers such as amber glass, metal (SUS) containers, wrapping the container with a light-shielding cover such as cloth, foil or film, using light- shielding coatings, or performing the distillation in a dark room.
- light-shielded containers such as amber glass, metal (SUS) containers
- SUS metal
- a method of storing a sample (such as, but not limited to a sample of more than about 0.5 kg) of a monoalkyl tin triamide compound having formula (1) and having a purity of at least about 99 mol% comprises storing the sample of the monoalkyltin triamide compound having formula (1) substantially without light exposure and at a temperature of less than about 30°C.
- the sample of the compound having formula (1) may have a content of R 1 Sn(NR 2 2 ) 2 (N(R 2 )CH 2 NR 2 2 ) of less than about 1 mol% or less than about 0.05 mol%.
- the sample of the monoalkyl tin triamide compound having formula (1) may be stored for about three days to about one year, such as about a week or longer, not more than about ten months, a period of about two to six weeks, and all intermediate times as desired.
- the sample is stored at a temperature of less than about 30°C, less than about 25°C, less than about 20°C, and preferably greater than about -10°C.
- “Substantively without light exposure” may be understood to mean that the sample is protected from light exposure to the greatest possible extent, such as by storage in an amber or stainless steel vessel.
- the sample of the monoalkyltin triamide undergoes substantively no decomposition after a storage time of about three days to about one year as described above.
- Example 1 Column design and general operations
- the tetra-amido Sn(NMe 2 ) 4 impurity (6) is formed from the disproportionation of (iPr)Sn(NMe 2 ) 3 , co-producing the already present di-alkyl (iPr) 2 Sn(NMe 2 ) 2 impurity (7).
- the effect becomes noticeable as the pot temperature increases from 110°C to 115°C.
- (iPr)Sn(NMe 2 ) 3 has a FW of 294.0. With both a light and a heavy impurity, the desired (iPr)Sn(NMe 2 ) 3 compound becomes a middle product. A batch distillation process would then require a forecut to remove the tetra- impurity. Continuous distillation would require two columns to recover the (iPr)Sn(NMe 2 ) 3 .
- compositions measured in the system as shown in the following Tables 3 and 4 show the effect of increasing pot temperature on the degree of purification achieved.
- the tin compounds (3), (6), and (7) have the structures shown above.
- the reaction mixture was fdtered through sparkler to remove the LiCl byproduct.
- the salt was rinsed with anhydrous hexanes (2 x 500 mL).
- the solvent was removed under reduced pressure.
- the residue was distilled under reduced pressure (49-53°C, 0.5 torr) with a 316 SS Pro-Pak column equipped with an amber distill head.
- the product was collected in an amber glass receiver as a clear colorless liquid. Yield: 803g (73.3%).
- the reaction mixture was fdtered through sparkler to remove the LiCl byproduct.
- the salt was rinsed with anhydrous hexanes (2 x 100 mL).
- the solvent was removed under reduced pressure.
- the relative amounts of the desired product (3) and the biproduct (7) are shown in Table 5 and the 119 Sn NMR spectra for the reactions at about 0°C, about -40°C, and about -78°C shown in Figs. 9, 10, and 11, respectively. It may be seen that the highest purities were obtained at about -78°C and about 0 °C and that the lowest purity was obtained at about -40 °C. Further, from among the three temperatures studied, the ideal temperature for the reaction is about 0 °C.
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Abstract
L'invention concerne des composés de triamide d'étain monoalkylique ayant une pureté d'au moins environ 99 % en moles et une formule chimique RSn(NMe2)3. R1 est sélectionné parmi RA, RB et RC; RA est un groupe alkyle primaire ayant environ de 1 à 10 atomes de carbone, RB est un groupe alkyle secondaire ayant environ de 3 à 10 atomes de carbone, et RC est un groupe alkyle tertiaire ayant environ de 3 à 10 atomes de carbone; chaque R2 est indépendamment un groupe alkyle ayant environ de 1 à 10 atomes de carbone; et une teneur en R1Sn(NR2 2)2(N(R2)CH2NR2 2) est inférieure à environ 1 % en moles. L'invention concerne également des procédés de synthèse, de purification et de stockage de ces composés. Les composés de monoalkyl étain peuvent être utilisés pour la formation de précurseurs de formation de motifs de lithographie EUV à haute résolution et sont attractifs en raison de leur pureté élevée et de la concentration minimale de dialkyl étain et d'autres impuretés d'étain.
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US12060377B2 (en) | 2022-08-12 | 2024-08-13 | Gelest, Inc. | High purity tin compounds containing unsaturated substituent and method for preparation thereof |
WO2024181551A1 (fr) * | 2023-03-02 | 2024-09-06 | 三菱ケミカル株式会社 | Composé d'étain de haute pureté, son procédé de stockage et de production, et produit d'hydrolyse d'étain, solution de produit d'hydrolyse d'étain et couche mince de produit d'hydrolyse d'étain l'utilisant |
US12145955B2 (en) | 2023-09-27 | 2024-11-19 | Gelest, Inc. | Cyclic azastannane and cyclic oxostannane compounds and methods for preparation thereof |
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US11697660B2 (en) * | 2021-01-29 | 2023-07-11 | Entegris, Inc. | Process for preparing organotin compounds |
WO2023235534A1 (fr) * | 2022-06-02 | 2023-12-07 | Gelest, Inc. | Composés d'alkylétain de haute pureté et leurs procédés de fabrication |
CN117718003B (zh) * | 2023-12-13 | 2024-11-08 | 合肥安德科铭半导体科技有限公司 | 用于去除有机胺基锡中金属杂质的吸附剂及其制备方法 |
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US12060377B2 (en) | 2022-08-12 | 2024-08-13 | Gelest, Inc. | High purity tin compounds containing unsaturated substituent and method for preparation thereof |
WO2024181551A1 (fr) * | 2023-03-02 | 2024-09-06 | 三菱ケミカル株式会社 | Composé d'étain de haute pureté, son procédé de stockage et de production, et produit d'hydrolyse d'étain, solution de produit d'hydrolyse d'étain et couche mince de produit d'hydrolyse d'étain l'utilisant |
US12145955B2 (en) | 2023-09-27 | 2024-11-19 | Gelest, Inc. | Cyclic azastannane and cyclic oxostannane compounds and methods for preparation thereof |
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