WO2023243021A1 - Warehouse storage visualization system, warehouse storage visualization method, and program - Google Patents
Warehouse storage visualization system, warehouse storage visualization method, and program Download PDFInfo
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- WO2023243021A1 WO2023243021A1 PCT/JP2022/024039 JP2022024039W WO2023243021A1 WO 2023243021 A1 WO2023243021 A1 WO 2023243021A1 JP 2022024039 W JP2022024039 W JP 2022024039W WO 2023243021 A1 WO2023243021 A1 WO 2023243021A1
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- 238000012800 visualization Methods 0.000 title claims abstract description 73
- 238000007794 visualization technique Methods 0.000 title abstract description 4
- 238000004364 calculation method Methods 0.000 claims abstract description 34
- 238000000034 method Methods 0.000 claims description 17
- 238000004088 simulation Methods 0.000 claims description 8
- 230000006870 function Effects 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 14
- 238000007726 management method Methods 0.000 description 13
- 238000004806 packaging method and process Methods 0.000 description 11
- 238000012545 processing Methods 0.000 description 6
- 238000004891 communication Methods 0.000 description 3
- 238000004590 computer program Methods 0.000 description 3
- 238000005094 computer simulation Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 230000001934 delay Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
Definitions
- the present invention relates to a warehouse storage visualization system, a warehouse storage visualization method, and a program related to visualization of the arrangement status of items stored in a warehouse.
- Patent Document 1 Although it was possible to manage the storage method of each article, it was not possible to grasp and manage the movement of receiving and shipping operations in the entire warehouse. If it is not possible to grasp the movement of cargo throughout the warehouse, problems such as congestion of warehouse workers near the berth, limited movement resources being strained, and overflow of cargo in some storage areas on the floor may occur, leading to problems in the warehouse's ability to receive and ship goods. There was a problem with work being delayed.
- the present invention provides a warehouse storage visualization system, a warehouse storage visualization method, and a program that visualize the arrangement of items stored in a warehouse.
- the present invention is a warehouse visualization system that visualizes the arrangement status of articles stored in a warehouse, and includes an information acquisition unit that acquires receipt and shipment information of the articles, the input and shipment information, and a warehouse visualization system that is stored in advance.
- the present invention provides a warehouse storage visualization system comprising: a determining unit that determines a destination area based on area information; and a calculating unit that calculates a placement situation when the article is moved to the determined destination area.
- the present invention provides a warehouse storage visualization system in which the calculation unit calculates the arrangement status at every predetermined time.
- the determining unit determines a moving resource based on the input and shipping information, and the calculating unit calculates a time for the article to reach the destination area according to the moving resource
- a warehouse storage visualization system is provided that calculates the arrangement status based on the arrival time.
- the determining unit determines a moving resource based on the input shipping information, and the calculating unit calculates a time for the article to depart from the destination area according to the moving resource
- a warehouse storage visualization system is provided that calculates the arrangement status based on the departure time.
- the present invention provides that, in the case where the article is moved to a destination area using the moving resource, the calculation unit calculates the arrangement status of the article in each area in the warehouse and/or the moving resource at every predetermined time.
- the present invention also provides a warehouse storage visualization system including an output unit that visualizes the arrangement status of the articles in each of the areas and/or moving resources at each calculated predetermined time.
- the present invention provides a warehouse storage visualization system in which the calculation unit executes a simulation to calculate the placement status of the articles in each area and/or moving resource at every predetermined time.
- the present invention provides a method in which a threshold value is set in advance for each of the areas and/or the mobile resource, and it is determined whether the arrangement situation of the article in each of the areas and/or the mobile resource calculated at each predetermined time exceeds the threshold value.
- the present invention provides a warehouse storage visualization system including a determination unit that outputs a notification when the determination unit determines that the threshold value has been exceeded.
- the present invention provides the warehouse storage visualization system according to claim 1, which includes an input section that accepts direct input, and wherein the information acquisition section acquires the input information received by the input section.
- the warehouse storage visualization device 10 visualizes and outputs the arrangement status of the items handled by the warehouse management device 20 in the warehouse at predetermined time intervals. Specifically, first, the warehouse storage visualization device 10 acquires receipt and shipment information of items handled in the warehouse from the warehouse management device 20. Next, the warehouse storage visualization device 10 calculates the arrangement situation when the article is moved to the destination area based on the receiving/shipping information and the area information of the warehouse held in advance. Then, the warehouse storage visualization device 10 creates a warehouse layout status table that visualizes the calculated layout status at predetermined time intervals.
- FIG. 3 is a diagram schematically showing area information acquired by the warehouse storage visualization device 10 according to the embodiment of the present invention.
- One record of area information includes information such as the area name, the allowable amount of the area, the name of the article stored in the area, and the packaging style stored in the area.
- data indicating the appearance and shape of the packaged item is recorded.
- one of the units of arrival and shipment such as pallets, cases, material handling, or bulk units, is recorded.
- one pallet worth of cargo is received, it is recorded as a pallet.
- data indicating the size of the article is recorded. For example, it is expressed in terms of volume, length, width, and height.
- the warehousing time item is the time at which a certain item enters the source area. For example, if the item is unloaded at the berth at 9am, 9:00 is recorded.
- the cut time is a shipping deadline set for each item. In other words, this is the time that, if exceeded, will result in a delivery delay.
- Receiving and shipping information includes one day's worth of receiving and shipping information, but it can be distinguished as receiving or shipping information depending on whether the information is stored at the receiving time or cut time.
- the arrival/shipment information may include information on packages moving between areas.
- the movement of articles between areas is also considered as arrival or shipment, and the storage time or cut time is stored in the information of the goods moving between areas.
- the determining unit 14 determines the destination area and movement resources for the article to be used for receiving and shipping the article, based on the acquired receiving and shipping information and the area information held in advance. Note that the determining unit 14 may determine the destination area and movement resources of the article by also using the inventory information acquired together with the receipt/shipment information.
- the determining unit 14 determines the moving resource based on the determined moving destination area, the packaging style of the receiving/shipping information, and the moving source area. Specifically, the determining unit 14 refers to movement resources for each packaging type stored in advance in the storage unit 12 based on the floor relationship between the determined destination area and the source area and the packaging type in the receiving and shipping information. and obtain movement resources.
- the calculation unit 15 refers to the required time for each moving resource between each area, which is stored in advance in the storage unit 12, and calculates the receiving and shipping information based on the moving destination area, moving source area, and moving resource. Obtain the travel time for each item. Next, the calculation unit 15 calculates the time for each article to arrive at the destination area based on the acquired travel time and storage time. Next, the calculation unit 15 calculates the size of the article moved to each area based on the arrival time or cut time of each article at the destination area calculated for each article in the receiving and shipping information and the size of each article. The amount is calculated at predetermined intervals.
- the calculation unit 15 calculates the time at which each article departs from the source area based on the acquired travel time and cut time. Next, the calculation unit 15 calculates the size of the article moved from each area based on the departure time or warehousing time of each article from the movement source area calculated for each article in the receipt/shipment information and the size of each article. The amount is calculated at predetermined intervals.
- the calculation unit 15 calculates the amount of articles in each area at each predetermined time based on the amount of articles moved to each area and/or the amount of articles moved to each area calculated at each predetermined time. do. Further, the calculation unit 15 calculates the amount of goods in each area based on the amount of goods moved to each area and/or the amount of goods moved to each area, and the quantity of inventory information acquired by the information acquisition unit 13. The amount of is calculated every predetermined time. The calculation unit 15 may divide the amount of items calculated for each area by the allowable amount of the area and multiply it by 100 to determine the capacity rate as the item placement status, or use the calculated amount of items as the item placement status. Good too. Note that hereinafter in this specification, the arrangement status is assumed to be the capacity rate.
- the calculation unit 15 calculates the time that each article occupies the movement resource until it moves to its destination, based on the acquired movement time and the warehousing time or cut time. Next, the calculation unit 15 calculates the amount of items occupying each movement resource at every predetermined time based on the time calculated for each item in the receiving and shipping information and the size of each item. Then, the calculation unit 15 divides the amount of articles calculated for each mobile resource by the allowable amount of the mobile resource, and multiplies the divided product by 100 to determine the capacity rate as the article arrangement status.
- the calculation unit 15 calculates the placement status of articles in each area at every predetermined time by executing a simulation. Specifically, the calculation unit 15 calculates each item on the area map of the warehouse based on the arrival time or cut time of each item in the above-mentioned receiving and shipping information, the predetermined order, and the travel time acquired by the calculation unit 15. By executing a simulation of moving items from the source area to the destination area, the dynamic simulation results are calculated as the placement status of articles in each area at each predetermined time.
- the predetermined order is the order in which the articles are moved, and is, for example, the order of warehousing time or the order of cut time.
- the calculation unit 15 By using the number of moving resources, it is possible to reflect the departure waiting time due to a shortage of moving resources for the moving goods in the simulation results.
- the determining unit 16 For each area and/or each movement resource, the determining unit 16 compares a preset threshold value with the placement status of articles at each predetermined time calculated by the calculating unit 15, and determines whether the placement status exceeds the threshold value. to judge. Specifically, the determining unit 16 determines whether the capacity rate of each area and/or each mobile resource for each predetermined time exceeds a threshold value (for example, 80%). This makes it possible to identify the time when congestion occurs and the area or mobile resource where congestion occurs.
- a threshold value for example, 80%
- the proposal unit 17 proposes an alternative plan so that the placement situation does not exceed the threshold. For example, a proposal is made to change part of the arrival information for moving goods to an area and/or movement resource whose placement status exceeds a threshold to an area or movement resource with a low capacity rate at the same predetermined time interval. It is also proposed that the predetermined order be changed and that the start time of moving articles to destination areas and/or resources whose placement status exceeds a threshold value is executed after a predetermined period of time has elapsed from the warehousing time.
- the output unit 18 outputs the article placement status calculated by the calculation unit 15 at each predetermined time, that is, the capacity rate for each predetermined time in each area and/or each mobile resource, as a warehouse placement status table (see FIG. 1). .
- FIG. 6 is a diagram showing an example of the arrangement of simulation results by the warehouse storage visualization device 10 according to the embodiment of the present invention.
- FIG. 6 shows a situation at a certain time when each article is being moved from the source area to the destination area on the second floor using the movement resources determined by the determining unit 14.
- a solid line forklift indicates the position of the forklift at a certain time. Further, the broken line forklift indicates the position of the actual forklift after a predetermined time. A broken line drawn from the actual forklift to the broken forklift indicates the trajectory of the forklift. In FIG. 6, the forklift 100 is shown loading the received goods, moving from the berth on the first floor to the second floor using a vertical conveyor, and then moving to the destination area.
- FIG. 7 is a diagram showing an example of an area map showing the arrangement of articles according to the embodiment of the present invention.
- each article moved to the destination area is indicated by a black circle, and the size of the black circle indicates the quantity of each article. This makes it possible to see the placement of items at a glance, and to immediately identify areas where congestion is occurring.
- inventory information may be displayed in the area of the area map, and the small squares in the figure indicate shelves for storing articles, and the more inventory there is on the shelf, the darker the black color is.
- the output unit 18 notifies the areas and mobile resources for which the determination unit 16 has determined that the placement status exceeds the threshold. For example, in the table shown in FIG. 1 or the area maps shown in FIGS. 5 and 6, areas and mobile resources whose placement status is determined to exceed a threshold are highlighted by enclosing them with a red frame, etc., to notify the notification.
- the output unit 18 may notify not only the area and the moving resource, but also the time when the arrangement situation is determined to exceed the threshold value.
- the present invention has been described above using the embodiments, it goes without saying that the technical scope of the present invention is not limited to the scope described in the above embodiments. It will be apparent to those skilled in the art that various changes or improvements can be made to the embodiments described above. Furthermore, it is clear from the claims that forms with such changes or improvements may also be included within the technical scope of the present invention.
- the present invention is described as a warehouse storage visualization system as a product invention, but in the present invention, the method executed by the warehouse storage visualization system and the program that causes the warehouse storage visualization system to function as various means are explained. It can also be considered an invention.
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Abstract
[Problem] To provide a warehouse storage visualization system, a warehouse storage visualization method, and a program for visualizing the arrangement status of articles stored in a warehouse. [Solution] Provided is a warehouse storage visualization system 1 that visualizes the arrangement status of articles stored in a warehouse, the warehouse storage visualization system comprising: an information acquisition unit 13 that acquires incoming and outgoing delivery information of the articles; a determination unit 14 that determines a destination area on the basis of the incoming and outgoing delivery information and area information of the warehouse stored in advance; and a calculation unit 15 that calculates an arrangement status when the articles have been moved to the determined destination area.
Description
本発明は、倉庫で保管する物品の配置状況の可視化に関する倉庫保管可視化システム、倉庫保管可視化方法、およびプログラムに関する。
The present invention relates to a warehouse storage visualization system, a warehouse storage visualization method, and a program related to visualization of the arrangement status of items stored in a warehouse.
従来、倉庫内の物品の保管方法について、物品を格納した場合の占有日数を予測し、出荷頻度及び補充頻度から格納位置の優先度を決定し、優先度と出荷実績及び推定占有日数とに基づいて、入荷した物品が格納される格納位置を決定することで、保管エリアの作業効率の高い在庫配置を実現する倉庫管理システムが知られている(特許文献1参照)。
Conventionally, regarding the storage method of goods in a warehouse, the number of days the goods will be occupied when stored is predicted, the priority of the storage location is determined from the shipping frequency and the replenishment frequency, and the method is based on the priority, shipping record, and estimated number of days occupied. There is known a warehouse management system that realizes highly efficient inventory arrangement in a storage area by determining the storage position where incoming goods are stored (see Patent Document 1).
しかしながら、特許文献1に記載のシステムでは、各物品の保管方法を管理することはできたが、倉庫全体の入出荷作業の動きを把握し管理することはできなかった。倉庫全体の荷物の動きが把握できないと、バース付近での倉庫作業者が混雑する、限りある移動リソースがバッティングする、フロアの一部の保管エリアの荷物が溢れるといった問題が生じ、倉庫における入出荷作業が滞るという課題があった。
However, with the system described in Patent Document 1, although it was possible to manage the storage method of each article, it was not possible to grasp and manage the movement of receiving and shipping operations in the entire warehouse. If it is not possible to grasp the movement of cargo throughout the warehouse, problems such as congestion of warehouse workers near the berth, limited movement resources being strained, and overflow of cargo in some storage areas on the floor may occur, leading to problems in the warehouse's ability to receive and ship goods. There was a problem with work being delayed.
そこで、本発明は、倉庫で保管する物品の配置状況を可視化する倉庫保管可視化システム、倉庫保管可視化方法、およびプログラムを提供する。
Therefore, the present invention provides a warehouse storage visualization system, a warehouse storage visualization method, and a program that visualize the arrangement of items stored in a warehouse.
本発明は、倉庫で保管する物品の配置状況を可視化する倉庫可視化システムであって、前記物品の入出荷情報を取得する情報取得部と、前記入出荷情報と、予め記憶している前記倉庫のエリア情報とに基づき、移動先エリアを決定する決定部と、前記決定した移動先エリアに前記物品を移動した場合の配置状況を算出する算出部と、を備える倉庫保管可視化システムを提供する。
The present invention is a warehouse visualization system that visualizes the arrangement status of articles stored in a warehouse, and includes an information acquisition unit that acquires receipt and shipment information of the articles, the input and shipment information, and a warehouse visualization system that is stored in advance. The present invention provides a warehouse storage visualization system comprising: a determining unit that determines a destination area based on area information; and a calculating unit that calculates a placement situation when the article is moved to the determined destination area.
また、本発明は、算出部は、前記配置状況を所定時間毎に算出する倉庫保管可視化システムを提供する。
Further, the present invention provides a warehouse storage visualization system in which the calculation unit calculates the arrangement status at every predetermined time.
また、本発明は、前記決定部は、前記入出荷情報に基づき移動リソースを決定し、前記算出部は、前記移動リソースに応じて、前記物品が前記移動先エリアへ到達する時間を算出し、当該到達する時間に基づき、前記配置状況を算出する倉庫保管可視化システムを提供する。
Further, in the present invention, the determining unit determines a moving resource based on the input and shipping information, and the calculating unit calculates a time for the article to reach the destination area according to the moving resource, A warehouse storage visualization system is provided that calculates the arrangement status based on the arrival time.
また、本発明は、前記決定部は、前記入出荷情報に基づき移動リソースを決定し、前記算出部は、前記移動リソースに応じて、前記物品が前記移動先エリアから出発する時間を算出し、当該出発する時間に基づき、前記配置状況を算出する倉庫保管可視化システムを提供する。
Further, in the present invention, the determining unit determines a moving resource based on the input shipping information, and the calculating unit calculates a time for the article to depart from the destination area according to the moving resource, A warehouse storage visualization system is provided that calculates the arrangement status based on the departure time.
また、本発明は、前記算出部が、前記移動リソースで移動先エリアまで前記物品を移動する場合において、前記倉庫内の各エリアおよび/または移動リソースの前記物品の配置状況を所定時間毎に算出し、前記算出した所定時間毎の前記各エリアおよび/または移動リソースの前記物品の配置状況を可視化する出力部を備える倉庫保管可視化システムを提供する。
Further, the present invention provides that, in the case where the article is moved to a destination area using the moving resource, the calculation unit calculates the arrangement status of the article in each area in the warehouse and/or the moving resource at every predetermined time. The present invention also provides a warehouse storage visualization system including an output unit that visualizes the arrangement status of the articles in each of the areas and/or moving resources at each calculated predetermined time.
また、本発明は、前記算出部が、シミュレーションを実行して、前記各エリアおよび/または移動リソースの前記物品の配置状況を所定時間毎に算出する倉庫保管可視化システムを提供する。
Further, the present invention provides a warehouse storage visualization system in which the calculation unit executes a simulation to calculate the placement status of the articles in each area and/or moving resource at every predetermined time.
また、本発明は、前記各エリアおよび/または前記移動リソースについて閾値が予め設定され、前記算出した所定時間毎の前記各エリアおよび/または移動リソースの前記物品の配置状況が前記閾値を超えるか判断する判断部を備え、前記出力部が、前記判断部で前記閾値を超えたと判断した場合、通知を出力する倉庫保管可視化システムを提供する。
Further, the present invention provides a method in which a threshold value is set in advance for each of the areas and/or the mobile resource, and it is determined whether the arrangement situation of the article in each of the areas and/or the mobile resource calculated at each predetermined time exceeds the threshold value. The present invention provides a warehouse storage visualization system including a determination unit that outputs a notification when the determination unit determines that the threshold value has been exceeded.
また、本発明は、前記判断部が前記閾値を超えたと判断した場合は、前記閾値を超えたと判断された配置状況が当該閾値を超えないようにする代替プランを出力する提案部を備える倉庫保管可視化システムを提供する。
Further, the present invention provides a warehouse storage system comprising: a proposing unit that outputs an alternative plan for preventing a placement situation determined to have exceeded the threshold from exceeding the threshold when the determining unit has determined that the threshold has been exceeded; Provide a visualization system.
また、本発明は、直接入力を受け付ける入力部を備え、前記情報取得部は、前記入力部で受け付けた入力情報を取得する請求項1に記載の倉庫保管可視化システムを提供する。
Further, the present invention provides the warehouse storage visualization system according to claim 1, which includes an input section that accepts direct input, and wherein the information acquisition section acquires the input information received by the input section.
また、本発明は、前記出力部は、前記配置状況を当該倉庫のエリアを示すマップ上に出力する倉庫保管可視化システムを提供する。
Further, the present invention provides a warehouse storage visualization system in which the output unit outputs the arrangement status on a map showing the area of the warehouse.
また、本発明は、倉庫で保管する物品の配置状況を可視化する倉庫保管可視化システムが実行する方法であって、前記物品の入出荷情報を取得するステップと、前記入出荷情報と、予め記憶している前記倉庫のエリア情報とに基づき、移動先エリアを決定するステップと、前記決定した移動先エリアへ前記物品を移動した場合の配置状況を算出するステップと、を含む方法を提供する。
The present invention also provides a method executed by a warehouse storage visualization system that visualizes the arrangement status of articles stored in a warehouse, which includes the steps of acquiring receipt and shipping information of the article, and storing the entered shipping information in advance. The present invention provides a method including the steps of: determining a destination area based on area information of the warehouse; and calculating a placement situation when the article is moved to the determined destination area.
また、本発明は、倉庫で保管する物品の配置状況を可視化する倉庫保管可視化システムを、前記物品の入出荷情報を取得する情報取得部、前記入出荷情報と、予め記憶している前記倉庫のエリア情報とに基づき、移動先エリアを決定する決定部、前記決定した移動先エリアに前記物品を移動した場合の配置状況を算出する算出部、として機能させるプログラムを提供する。
Further, the present invention provides a warehouse storage visualization system that visualizes the arrangement status of articles stored in a warehouse, including an information acquisition unit that acquires the receipt and shipment information of the articles, the input and shipment information, and the information about the warehouse that is stored in advance. The present invention provides a program that functions as a determining unit that determines a destination area based on area information, and a calculating unit that calculates a placement situation when the article is moved to the determined destination area.
本発明によれば、倉庫で保管する物品の配置状況を可視化することができる。
According to the present invention, it is possible to visualize the arrangement of items stored in a warehouse.
以下、添付図面を参照して、本発明を実施するための形態(以下、実施形態)について詳細に説明する。以降の図においては、実施形態の説明の全体を通して同じ要素には同じ番号または符号を付している。
Hereinafter, modes for carrying out the present invention (hereinafter referred to as embodiments) will be described in detail with reference to the accompanying drawings. In the following figures, the same numbers or symbols are given to the same elements throughout the description of the embodiments.
[基本概念/基本構成]
図1は、本発明の実施形態に係る倉庫保管可視化システム1の概要を説明するための図である。倉庫保管可視化システム1は、倉庫で扱われる物品の配置状況を可視化する倉庫保管可視化装置10と、前記倉庫保管可視化装置10とネットワークを介して接続され、倉庫で扱われる物品を管理する倉庫管理装置20とを含む。ここで、倉庫で扱われる物品には、倉庫内にある物品および倉庫外にある物品のいずれも含む。 [Basic concept/basic configuration]
FIG. 1 is a diagram for explaining an overview of a warehousestorage visualization system 1 according to an embodiment of the present invention. The warehouse storage visualization system 1 includes a warehouse storage visualization device 10 that visualizes the arrangement status of items handled in the warehouse, and a warehouse management device that is connected to the warehouse storage visualization device 10 via a network and manages the items handled in the warehouse. 20. Here, the items handled in the warehouse include both items inside the warehouse and items outside the warehouse.
図1は、本発明の実施形態に係る倉庫保管可視化システム1の概要を説明するための図である。倉庫保管可視化システム1は、倉庫で扱われる物品の配置状況を可視化する倉庫保管可視化装置10と、前記倉庫保管可視化装置10とネットワークを介して接続され、倉庫で扱われる物品を管理する倉庫管理装置20とを含む。ここで、倉庫で扱われる物品には、倉庫内にある物品および倉庫外にある物品のいずれも含む。 [Basic concept/basic configuration]
FIG. 1 is a diagram for explaining an overview of a warehouse
倉庫保管可視化システム1において、倉庫管理可視化装置10は、本実施形態では、クラウドサーバであり、例えば、倉庫管理者(物流会社など)に管理される。倉庫管理装置20は、WMS(Warehouse Management System)と呼ばれる。
In the warehouse storage visualization system 1, the warehouse management visualization device 10 is a cloud server in this embodiment, and is managed by a warehouse manager (such as a logistics company), for example. The warehouse management device 20 is called a WMS (Warehouse Management System).
倉庫保管可視化装置10は、倉庫管理装置20で扱われる物品について、倉庫での配置状況を所定時間毎に可視化して出力する。詳細には、まず、倉庫保管可視化装置10は、倉庫管理装置20から、倉庫で扱われる物品の入出荷情報を取得する。次に、倉庫保管可視化装置10は、入出荷情報と、予め保持している倉庫のエリア情報とに基づき、移動先エリアへ物品を移動した場合の配置状況を算出する。そして、倉庫保管可視化装置10は、算出した配置状況を所定時間毎に可視化した倉庫配置状況表を作成する。
The warehouse storage visualization device 10 visualizes and outputs the arrangement status of the items handled by the warehouse management device 20 in the warehouse at predetermined time intervals. Specifically, first, the warehouse storage visualization device 10 acquires receipt and shipment information of items handled in the warehouse from the warehouse management device 20. Next, the warehouse storage visualization device 10 calculates the arrangement situation when the article is moved to the destination area based on the receiving/shipping information and the area information of the warehouse held in advance. Then, the warehouse storage visualization device 10 creates a warehouse layout status table that visualizes the calculated layout status at predetermined time intervals.
入出荷情報は、倉庫へ入荷予定の物品又は倉庫から出荷することが決まった物品の情報を保持する。具体的には、入出荷情報は、物品ID、移動元エリア、入荷日時、カット日時などの情報を保持する。エリア情報は、倉庫で扱われる物品を保管または一時保管(以下、本明細書の保管には一時保管も含む)するエリアの情報を保持する。具体的には、エリア名、エリアの許容量などの情報を保持する。
The receipt/shipment information holds information on items that are scheduled to arrive at the warehouse or items that have been decided to be shipped from the warehouse. Specifically, the receipt/shipment information holds information such as article ID, source area, arrival date and time, and cut date and time. The area information holds information on areas where items handled in the warehouse are stored or temporarily stored (hereinafter, storage in this specification includes temporary storage). Specifically, it holds information such as area name and area capacity.
倉庫保管可視化装置10は、倉庫配置状況表を出力する。倉庫配置状況表は、エリア毎に許容量と物品の占有率とが記載された情報である。ここで、占有率とは、エリアが物品を保管できる許容量のうち保管された物品の占める容積の割合である。なお、占有率以外に、空スペースあり、空スペースわずか、または空スペースなしといった大まかな占有状況や、物品の保管の可否といった可否のみを示す情報であってもよい。
The warehouse storage visualization device 10 outputs a warehouse layout status table. The warehouse layout status table is information that describes the allowable amount and the occupancy rate of goods for each area. Here, the occupancy rate is the ratio of the volume occupied by the stored items to the allowable capacity of the area to store the items. In addition to the occupancy rate, the information may also be information indicating only the general occupancy status such as empty space, little empty space, or no empty space, or whether items can be stored.
このような倉庫保管可視化システム1によれば、各エリアにおける物品の配置状況を算出できる。また、算出結果に基づいて倉庫における物品の所定時間毎の配置状況を出力できる。したがって、倉庫における物品の動きを可視化することができ、作業管理者等が倉庫全体の状況を把握し、効率的な入出荷作業を指示することができる。
According to such a warehouse storage visualization system 1, the arrangement status of articles in each area can be calculated. Furthermore, based on the calculation results, it is possible to output the arrangement status of articles in the warehouse at each predetermined time. Therefore, the movement of goods in the warehouse can be visualized, and a work manager or the like can grasp the overall situation of the warehouse and give instructions for efficient receiving and shipping operations.
(倉庫保管可視化装置の機能構成)
図2は、本発明の実施形態に係る倉庫保管可視化装置10の機能構成を示す図である。倉庫保管可視化装置10は、倉庫管理装置20とネットワークを介して通信を行う通信部11と、記憶部12、情報取得部13と、決定部14、算出部15と、判断部16と、提案部17と、出力部18と、倉庫管理者や作業管理者などから直接入力を受け付ける入力部19とを備える。なお、倉庫保管可視化装置10は、本実施形態に置いてクラウドサーバとするが、オンプレミスであってもよい。 (Functional configuration of warehouse storage visualization device)
FIG. 2 is a diagram showing the functional configuration of the warehousestorage visualization device 10 according to the embodiment of the present invention. The warehouse storage visualization device 10 includes a communication unit 11 that communicates with the warehouse management device 20 via a network, a storage unit 12, an information acquisition unit 13, a determination unit 14, a calculation unit 15, a judgment unit 16, and a proposal unit. 17, an output section 18, and an input section 19 that receives direct input from a warehouse manager, work manager, or the like. Note that although the warehouse storage visualization device 10 is a cloud server in this embodiment, it may be an on-premises device.
図2は、本発明の実施形態に係る倉庫保管可視化装置10の機能構成を示す図である。倉庫保管可視化装置10は、倉庫管理装置20とネットワークを介して通信を行う通信部11と、記憶部12、情報取得部13と、決定部14、算出部15と、判断部16と、提案部17と、出力部18と、倉庫管理者や作業管理者などから直接入力を受け付ける入力部19とを備える。なお、倉庫保管可視化装置10は、本実施形態に置いてクラウドサーバとするが、オンプレミスであってもよい。 (Functional configuration of warehouse storage visualization device)
FIG. 2 is a diagram showing the functional configuration of the warehouse
記憶部12は、倉庫のエリア情報、倉庫の各エリアの位置を示すエリアマップ、移動リソースの種類毎の許容量、稼働可能な移動リソースの台数、各エリア間の移動リソース毎の所要時間、荷姿毎の移動リソースなどの情報を予め保持している。なお、本実施形態において倉庫保管可視化装置10はクラウドサーバであるため、記憶部12は、クラウドストレージや分散型台帳で構築されるのが望ましい。
The storage unit 12 stores warehouse area information, an area map showing the location of each area of the warehouse, the allowable amount of each type of mobile resource, the number of movable resources that can be operated, the time required for each mobile resource between each area, and the packaging type. Information such as mobile resources for each is held in advance. Note that in this embodiment, since the warehouse storage visualization device 10 is a cloud server, it is desirable that the storage unit 12 is constructed using cloud storage or a distributed ledger.
図3は、本発明の実施形態に係る倉庫保管可視化装置10が取得するエリア情報を模式的に示す図である。エリア情報の1レコードには、エリア名、エリアの許容量、エリアで保管する物品名、およびエリアで保管する荷姿などの情報が含まれる。
FIG. 3 is a diagram schematically showing area information acquired by the warehouse storage visualization device 10 according to the embodiment of the present invention. One record of area information includes information such as the area name, the allowable amount of the area, the name of the article stored in the area, and the packaging style stored in the area.
エリア名の項目は、倉庫にあるエリア名を示すデータが記録され、本実施形態においてエリア名は、エリアのフロア数とエリアの種別を含むエリアIDとで構成されている。エリアの種別は、物品を出荷するエリア「Berth」、物品を一時保管するエリア「temporary yard」、物品を保管するエリア「strage」で表す。許容量の項目は、エリアが物品を保管できる最大量を示すデータが記録され、例えば容積で示される。なお、エリア情報は、少なくともエリア名とエリアの許容量の情報が含まれればよい。
In the area name field, data indicating the name of an area in the warehouse is recorded, and in this embodiment, the area name is composed of an area ID including the number of floors in the area and the type of area. The types of areas are represented by "Berth", an area for shipping goods, "temporary yard", an area for temporarily storing goods, and "storage", an area for storing goods. In the item of allowable amount, data indicating the maximum amount of goods that the area can store is recorded, and is indicated by volume, for example. Note that the area information only needs to include at least information on the area name and the allowable amount of the area.
情報取得部13は、倉庫管理装置20から、一日分の入出荷情報を取得する。図4は、情報取得部13が取得する入出荷情報を模式的に示す図である。入出荷情報の1レコードには、物品名、移動元エリア名、荷姿、サイズ、入庫時間、およびカットタイム等を示す情報が含まれる。物品名の項目は、入出荷される物品の物品名を示すデータが記録される。移動元エリア名の項目は、倉庫のうち物品が入荷されたエリアを示すデータが記録される。例えば、1階の荷物搬入口に物品が入荷する場合、1F‐Berthと記録される。
The information acquisition unit 13 acquires one day's worth of receiving and shipping information from the warehouse management device 20. FIG. 4 is a diagram schematically showing the receipt/shipment information acquired by the information acquisition unit 13. One record of receipt/shipment information includes information indicating the article name, movement source area name, packaging style, size, warehousing time, cut time, etc. In the article name item, data indicating the article name of the article to be received and shipped is recorded. In the movement source area name item, data indicating the area of the warehouse where the goods were received is recorded. For example, when an item arrives at the luggage entrance on the first floor, it is recorded as 1F-Berth.
荷姿の項目は、物品が梱包された状態の外見や形状を示すデータが記録される。本実施形態においては、入荷および出荷の単位であるパレット、ケース、マテハン、またはバラのいずれかが記録される。例えば、1パレット分の荷物が入荷した場合、パレットと記録される。サイズの項目は、物品の大きさを示すデータが記録される。例えば、容積や縦、横、高さの寸法で表される。
In the packing form item, data indicating the appearance and shape of the packaged item is recorded. In this embodiment, one of the units of arrival and shipment, such as pallets, cases, material handling, or bulk units, is recorded. For example, if one pallet worth of cargo is received, it is recorded as a pallet. In the size item, data indicating the size of the article is recorded. For example, it is expressed in terms of volume, length, width, and height.
入庫時間の項目は、ある物品が移動元エリアに入庫する時間である。例えば、午前9時に物品がバースに降ろされた場合、9:00が記録される。カットタイムは、物品毎に設定される出荷の締切時間である。換言すると、超過すると配送遅延が発生する時間である。
The warehousing time item is the time at which a certain item enters the source area. For example, if the item is unloaded at the berth at 9am, 9:00 is recorded. The cut time is a shipping deadline set for each item. In other words, this is the time that, if exceeded, will result in a delivery delay.
入出荷情報には、一日分の入荷情報および出荷情報が含まれているが、入庫時間またはカットタイムのどちらに情報が格納されているかによって、入荷情報か出荷情報かを区別することができる。なお、入出荷情報には、エリア間を移動する荷物の情報が含まれてもよい。本実施形態において、物品のエリア間の移動も入荷または出荷とみなし、エリア間を移動する荷物の情報には入庫時間またはカットタイムが格納される。
Receiving and shipping information includes one day's worth of receiving and shipping information, but it can be distinguished as receiving or shipping information depending on whether the information is stored at the receiving time or cut time. . Note that the arrival/shipment information may include information on packages moving between areas. In this embodiment, the movement of articles between areas is also considered as arrival or shipment, and the storage time or cut time is stored in the information of the goods moving between areas.
また、情報取得部13は、入出荷情報を取得する時点の各エリアの在庫情報を、倉庫管理装置20から、入出荷情報と併せて取得してもよい。図5は、情報取得部13が取得する在庫情報を模式的に示す図である。在庫情報の1レコードには、エリア名、物品名、荷姿、および数量などを示す情報が含まれている。数量は、そのエリアで保管されている物品の個数、すなわち在庫数である。
Additionally, the information acquisition unit 13 may acquire inventory information for each area at the time of acquiring the receipt/shipment information from the warehouse management device 20 together with the receipt/shipment information. FIG. 5 is a diagram schematically showing inventory information acquired by the information acquisition unit 13. One record of inventory information includes information indicating area name, article name, packaging style, quantity, etc. The quantity is the number of items stored in the area, that is, the number of items in stock.
更に、情報取得部13は、入力部19で受け付けた入力情報を取得する。詳細には、突発的な依頼により倉庫管理装置20から入出荷情報として取得できていない物品の入出荷を予約する予約入出荷情報や、特定の物品を保管するために倉庫管理者が特定のエリアを指定する修正入出荷情報を、入力情報として、倉庫管理者や作業管理者が直接入力することができる。なお、以下、入出荷情報には、上記の入力情報も含むとする。
Further, the information acquisition unit 13 acquires input information received by the input unit 19. In detail, reservation receipt/shipment information is used to reserve the receipt/shipment of items that have not been obtained as receipt/shipment information from the warehouse management device 20 due to a sudden request, or a warehouse manager specifies a specific area to store specific items. The warehouse manager or work manager can directly input the corrected receipt/shipment information that specifies the input information. In addition, hereinafter, it is assumed that the above-mentioned input information is also included in the receipt/shipment information.
決定部14は、物品の入出荷に使用する、物品の移動先エリアおよび移動リソースを、取得した入出荷情報および予め保持しているエリア情報に基づいて決定する。なお、決定部14は、入出荷情報と併せて取得した在庫情報も併せて用いて、物品の移動先エリアおよび移動リソースを決定してもよい。
The determining unit 14 determines the destination area and movement resources for the article to be used for receiving and shipping the article, based on the acquired receiving and shipping information and the area information held in advance. Note that the determining unit 14 may determine the destination area and movement resources of the article by also using the inventory information acquired together with the receipt/shipment information.
詳細には、決定部14は、エリア情報と、入荷情報の物品名および/または荷姿と、所定条件とに基づいて、移動先エリアを決定する。具体的には、決定部14は、入出荷情報に入庫時間またはカットタイムのいずれが含まれているかに基づいて、エリア情報から1以上のエリアを第1候補として抽出する。すなわち、入出荷情報に入庫時間が含まれる場合、エリア情報のエリア名に「temporary yard」または「strage」を含むエリアを第1候補として抽出する。一方、入出荷情報にカットタイムが含まれる場合、エリア情報のエリア名に「Berth」を含むエリアを第1候補として抽出する。決定部14は、第1候補が1のエリアしか抽出されなかった場合、それを移動先エリアとして決定する。
Specifically, the determining unit 14 determines the destination area based on the area information, the product name and/or packaging style of the arrival information, and predetermined conditions. Specifically, the determining unit 14 extracts one or more areas from the area information as a first candidate based on whether the receiving/shipping information includes a warehousing time or a cut time. That is, when the receipt/shipment information includes the warehousing time, an area including "temporary yard" or "storage" in the area name of the area information is extracted as a first candidate. On the other hand, if the receiving/shipping information includes a cut time, an area including "Berth" in the area name of the area information is extracted as a first candidate. If only one first candidate area is extracted, the determining unit 14 determines that area as the destination area.
次に、決定部14は、第1候補の物品名および/または荷姿と、入出荷情報の物品名および/または荷姿とを比較し、一致する1以上のエリア情報の移動先エリアを第2候補として抽出する。第2候補が1のエリアしか抽出されなかった場合、それを移動先エリアとして決定する。
Next, the determining unit 14 compares the article name and/or packaging style of the first candidate with the article name and/or packaging style of the receiving/shipping information, and selects the destination area of the one or more matching area information as the first candidate. Extract as 2 candidates. If only one second candidate area is extracted, that is determined as the destination area.
そして、決定部14は、移動先エリア第2候補のうち、所定条件を満たすエリアを移動先エリアに決定する。ここで、所定条件とは、エリア情報のフロア数が近いエリアを優先すること、許容量が小さいエリアを優先すること、在庫情報に基づいて在庫数が少ないエリアを優先することなどである。所定条件は、予め設定されており、複数抽出された第2候補のうち、当該条件に最も適したエリアを移動先エリアに決定する。
Then, the determining unit 14 determines an area that satisfies a predetermined condition among the second destination area candidates as the destination area. Here, the predetermined conditions include prioritizing areas with a similar number of floors in area information, prioritizing areas with a small tolerance, and prioritizing areas with a small number of inventory based on inventory information. The predetermined conditions are set in advance, and the area most suitable for the conditions is determined as the destination area from among the plurality of extracted second candidates.
そして、決定部14は、決定した移動先エリアと、入出荷情報の荷姿および移動元エリアとに基づいて、移動リソースを決定する。詳細には、決定部14は、決定した移動先エリアと移動元エリアとのフロア関係、および入出荷情報の荷姿に基づいて、記憶部12に予め保持されてる荷姿毎の移動リソースを参照し、移動リソースを取得する。
Then, the determining unit 14 determines the moving resource based on the determined moving destination area, the packaging style of the receiving/shipping information, and the moving source area. Specifically, the determining unit 14 refers to movement resources for each packaging type stored in advance in the storage unit 12 based on the floor relationship between the determined destination area and the source area and the packaging type in the receiving and shipping information. and obtain movement resources.
ここで、移動リソースには、フォークリフト、ハンドリフト、かご車、人などの水平移動用の移動リソース(以下、本明細書中は水平移動リソースという)と、垂直搬送機、エレベータなどの垂直移動用の移動リソース(以下、本明細書中は垂直移動リソースという)がある。そして、記憶部12に予め保持される荷姿毎の移動リソースには、水平移動リソースおよび垂直移動リソースの両方が含まれる。
Here, moving resources include moving resources for horizontal movement such as forklifts, handlifts, cage trucks, and people (hereinafter referred to as horizontal movement resources in this specification), and movement resources for vertical movement such as vertical transport machines and elevators. There are mobile resources (hereinafter referred to as vertical mobile resources in this specification). The movement resources for each packaging type stored in advance in the storage unit 12 include both horizontal movement resources and vertical movement resources.
そこで、決定部14は、本実施形態では、エリア情報のエリアIDに含まれるフロア数を参照し、移動元エリアと移動先エリアとが異なるフロアにある場合には、水平移動リソースと垂直移動リソースとの両方を移動リソースとして決定する。一方、移動元エリアと移動先エリアとが同じフロアである場合には、水平移動リソースのみを移動リソースとして決定する。
Therefore, in the present embodiment, the determining unit 14 refers to the number of floors included in the area ID of the area information, and when the movement source area and movement destination area are on different floors, the determination unit 14 uses horizontal movement resources and vertical movement resources. and are determined as moving resources. On the other hand, if the movement source area and the movement destination area are on the same floor, only the horizontal movement resource is determined as the movement resource.
算出部15は、決定部14で決定した移動リソースで、移動元エリアから移動先エリアまで各物品を移動した場合に、各エリアにおける物品の配置状況を所定時間毎に算出する。また、算出部15は、決定部14で決定した移動リソースで、移動元エリアから移動先エリアまでの各物品を移動した場合に、各移動リソースにおける物品の配置状況も併せて所定時間毎に算出してもよい。
The calculation unit 15 calculates the placement status of the items in each area at predetermined time intervals when each item is moved from the movement source area to the movement destination area using the movement resource determined by the determination unit 14. In addition, when each article is moved from the source area to the destination area using the moving resource determined by the determining section 14, the calculating section 15 also calculates the placement status of the article in each moving resource at a predetermined time interval. You may.
詳細には、算出部15は、予め記憶部12に記憶されてる各エリア間の移動リソース毎の所要時間を参照して、移動先エリア、移動元エリア、および移動リソースに基づいて、入出荷情報の各物品について、移動時間を取得する。次に、算出部15は、取得した移動時間と入庫時間とに基づいて、移動先エリアに各物品が到着する時間を算出する。次に、算出部15は、入出荷情報の各物品について算出した各物品の移動先エリアへの到着時間またはカットタイムと、当該各物品のサイズとに基づいて、各エリアに移動された物品の量を所定時間毎に算出する。
Specifically, the calculation unit 15 refers to the required time for each moving resource between each area, which is stored in advance in the storage unit 12, and calculates the receiving and shipping information based on the moving destination area, moving source area, and moving resource. Obtain the travel time for each item. Next, the calculation unit 15 calculates the time for each article to arrive at the destination area based on the acquired travel time and storage time. Next, the calculation unit 15 calculates the size of the article moved to each area based on the arrival time or cut time of each article at the destination area calculated for each article in the receiving and shipping information and the size of each article. The amount is calculated at predetermined intervals.
また、算出部15は、取得した移動時間とカットタイムとに基づいて、移動元エリアを各物品が出発する時間を算出する。次に、算出部15は、入出荷情報の各物品について算出した各物品の移動元エリアからの出発時間または入庫時間と、当該各物品のサイズとに基づいて、各エリアから移動された物品の量を所定時間毎に算出する。
Furthermore, the calculation unit 15 calculates the time at which each article departs from the source area based on the acquired travel time and cut time. Next, the calculation unit 15 calculates the size of the article moved from each area based on the departure time or warehousing time of each article from the movement source area calculated for each article in the receipt/shipment information and the size of each article. The amount is calculated at predetermined intervals.
算出部15は、所定時間毎に算出された、各エリアに移動された物品の量および/または各エリアに移動された物品の量に基づいて、各エリアの物品の量を所定時間毎に算出する。また、算出部15は、各エリアに移動された物品の量および/または各エリアに移動された物品の量と、情報取得部13で取得した在庫情報の数量とに基づいて、各エリアの物品の量を所定時間毎に算出する。算出部15は、各エリアについて算出した物品の量をエリアの許容量で除し、100を乗じたキャパシティ率を物品の配置状況としてもよいし、算出した物品の量を物品の配置状況としてもよい。なお、以下本明細書において、配置状況は、キャパシティ率とする。
The calculation unit 15 calculates the amount of articles in each area at each predetermined time based on the amount of articles moved to each area and/or the amount of articles moved to each area calculated at each predetermined time. do. Further, the calculation unit 15 calculates the amount of goods in each area based on the amount of goods moved to each area and/or the amount of goods moved to each area, and the quantity of inventory information acquired by the information acquisition unit 13. The amount of is calculated every predetermined time. The calculation unit 15 may divide the amount of items calculated for each area by the allowable amount of the area and multiply it by 100 to determine the capacity rate as the item placement status, or use the calculated amount of items as the item placement status. Good too. Note that hereinafter in this specification, the arrangement status is assumed to be the capacity rate.
さらに、算出部15は、取得した移動時間と、入庫時間またはカットタイムとに基づいて、各物品が移動先に移動するまでに、移動リソースを占有する時間を算出する。次に、算出部15は、入出荷情報の各物品について算出した時間と、当該各物品のサイズとに基づいて、各移動リソースを占有する物品の量を所定時間毎に算出する。そして、算出部15は、各移動リソースについて算出した物品の量を移動リソースの許容量で除し、100を乗じたキャパシティ率を物品の配置状況とする。
Furthermore, the calculation unit 15 calculates the time that each article occupies the movement resource until it moves to its destination, based on the acquired movement time and the warehousing time or cut time. Next, the calculation unit 15 calculates the amount of items occupying each movement resource at every predetermined time based on the time calculated for each item in the receiving and shipping information and the size of each item. Then, the calculation unit 15 divides the amount of articles calculated for each mobile resource by the allowable amount of the mobile resource, and multiplies the divided product by 100 to determine the capacity rate as the article arrangement status.
さらにまた、算出部15は、シミュレーションを実行することで、各エリアにおける物品の配置状況を所定時間毎に算出する。詳細には、算出部15は、上述した入出荷情報の各物品の入庫時間またはカットタイムと、所定順序と、算出部15で取得した移動時間とに基づいて、倉庫のエリアマップ上の各物品を移動元エリアから移動先エリアへと移動させるシミュレーションを実行することで、動的な当該シミュレーション結果を各エリアにおける物品の所定時間毎の配置状況として算出する。
Furthermore, the calculation unit 15 calculates the placement status of articles in each area at every predetermined time by executing a simulation. Specifically, the calculation unit 15 calculates each item on the area map of the warehouse based on the arrival time or cut time of each item in the above-mentioned receiving and shipping information, the predetermined order, and the travel time acquired by the calculation unit 15. By executing a simulation of moving items from the source area to the destination area, the dynamic simulation results are calculated as the placement status of articles in each area at each predetermined time.
ここで、所定順序とは、物品が移動する順番であって、例えば入庫時間順やカットタイム順である、なお、算出部15は、入庫時間またはカットタイム、所定順序、移動時間の他に、移動リソースの台数を用いることで、移動する物品に対して移動リソースが不足することによる出発待ち時間をシミュレーション結果に反映させることができる。
Here, the predetermined order is the order in which the articles are moved, and is, for example, the order of warehousing time or the order of cut time. In addition to the warehousing time or cut time, the predetermined order, and the movement time, the calculation unit 15 By using the number of moving resources, it is possible to reflect the departure waiting time due to a shortage of moving resources for the moving goods in the simulation results.
判断部16は、各エリアおよび/または各移動リソースについて、予め設定された閾値と、算出部15で算出した所定時間毎の物品の配置状況とを比較し、配置状況が閾値を超えるか否かを判断する。具体的には、判断部16は、各エリアおよび/または各移動リソースの、所定時間毎のキャパシティ率が閾値(例えば80%)を超えるか否か判断する。これにより、混雑が起こる時間、および混雑が起こるエリアまたは移動リソースを特定することができる。
For each area and/or each movement resource, the determining unit 16 compares a preset threshold value with the placement status of articles at each predetermined time calculated by the calculating unit 15, and determines whether the placement status exceeds the threshold value. to judge. Specifically, the determining unit 16 determines whether the capacity rate of each area and/or each mobile resource for each predetermined time exceeds a threshold value (for example, 80%). This makes it possible to identify the time when congestion occurs and the area or mobile resource where congestion occurs.
提案部17は、判断部16で配置状況が閾値を超えると判断された場合に、配置状況が閾値を越えないように代替プランを提案する。例えば、閾値を超える配置状況のエリアおよび/または移動リソースへ物品を移動する入荷情報の一部を、同じ所定時間毎においてキャパシティ率が低いエリアや移動リソースへ変更する提案をする。また、所定の順序を変更することや、閾値を超える配置状況の移動先エリアおよび/またはリソースに物品を移動する開始時間を入庫時間から所定の時間経過後に実行することを提案する。
When the determining unit 16 determines that the placement situation exceeds the threshold, the proposal unit 17 proposes an alternative plan so that the placement situation does not exceed the threshold. For example, a proposal is made to change part of the arrival information for moving goods to an area and/or movement resource whose placement status exceeds a threshold to an area or movement resource with a low capacity rate at the same predetermined time interval. It is also proposed that the predetermined order be changed and that the start time of moving articles to destination areas and/or resources whose placement status exceeds a threshold value is executed after a predetermined period of time has elapsed from the warehousing time.
出力部18は、算出部15で算出した所定時間毎の物品の配置状況、すなわち各エリアおよび/各移動リソースにおける所定時間毎のキャパシティ率を、倉庫配置状況表として出力する(図1参照)。
The output unit 18 outputs the article placement status calculated by the calculation unit 15 at each predetermined time, that is, the capacity rate for each predetermined time in each area and/or each mobile resource, as a warehouse placement status table (see FIG. 1). .
また、出力部18は、算出部15で算出した所定時間毎の動的なシミュレーション結果を各エリアにおける物品の所定時間毎の配置状況として表示する。図6は、本発明の実施形態に係る倉庫保管可視化装置10によるシミュレーション結果の配置状況の一例を示す図である。図6では、2階において、各物品が、決定部14で決定された移動リソースにより、移動元エリアから移動先エリアへと移動されている、ある時間の状況を示す。
Furthermore, the output unit 18 displays the dynamic simulation results calculated by the calculation unit 15 at each predetermined time as the placement status of articles in each area at each predetermined time. FIG. 6 is a diagram showing an example of the arrangement of simulation results by the warehouse storage visualization device 10 according to the embodiment of the present invention. FIG. 6 shows a situation at a certain time when each article is being moved from the source area to the destination area on the second floor using the movement resources determined by the determining unit 14.
実線のフォークリフトは、ある時間における当該フォークリフトの位置を示している。また、破線のフォークリフトは、実践のフォークリフトの所定時間後の位置を示している。そして、実践のフォークリフトから破線のフォークリフトへ引かれた破線は、当該フォークリフトの軌跡を示している。図6において、フォークリフト100は入荷された物品を載せ、1階のバースから垂直搬送機で2階へ移動してきた後、移動先エリアへと移動している様子を示している。
A solid line forklift indicates the position of the forklift at a certain time. Further, the broken line forklift indicates the position of the actual forklift after a predetermined time. A broken line drawn from the actual forklift to the broken forklift indicates the trajectory of the forklift. In FIG. 6, the forklift 100 is shown loading the received goods, moving from the berth on the first floor to the second floor using a vertical conveyor, and then moving to the destination area.
実線のかご車101も、ある時間における当該かご車の位置を示している。そして、破線のかご車は、実践のかご車の所定時間後の位置を示している。図6において、かご車101は出荷される物品を載せ、移動元エリアから2階のエレベータへ移動し、エレベータにて1階のバースへ移動する様子を示している。
The solid line of the cage car 101 also indicates the position of the cage car at a certain time. The broken-line cage car indicates the actual position of the cage car after a predetermined time. In FIG. 6, the cage car 101 is loaded with goods to be shipped, moved from the source area to the elevator on the second floor, and then moved to the berth on the first floor by the elevator.
また、出力部18は、算出部15で算出した所定時間毎の物品の配置状況を、記憶部12に保持している倉庫のエリアマップ上に静的に重畳して表示する。この場合における配置状況には、物品の数量を用いる。図7は、本発明の実施形態に係る物品の配置状況を示したエリアマップの一例を示す図である。
Further, the output unit 18 statically superimposes and displays the article placement situation calculated by the calculation unit 15 at each predetermined time on the area map of the warehouse held in the storage unit 12. In this case, the quantity of articles is used for the arrangement status. FIG. 7 is a diagram showing an example of an area map showing the arrangement of articles according to the embodiment of the present invention.
図7において、エリアマップ上には、移動先エリアに移動された各物品を黒丸で示し、黒丸の大きさで各物品の数量を示している。それにより、物品の配置状況が一目でわかり、混雑が起きているエリアを直ぐに確認することができる。また、エリアマップのエリアに在庫情報を表示してもよく、図の小さい四角は物品を保管する棚を示し、棚の在庫が多い程、濃い黒で示している。
In FIG. 7, on the area map, each article moved to the destination area is indicated by a black circle, and the size of the black circle indicates the quantity of each article. This makes it possible to see the placement of items at a glance, and to immediately identify areas where congestion is occurring. In addition, inventory information may be displayed in the area of the area map, and the small squares in the figure indicate shelves for storing articles, and the more inventory there is on the shelf, the darker the black color is.
出力部18は、倉庫のエリアマップ全てを一画面に表示させることで、倉庫全体の物品の配置状況を一度に把握することができる。更に、エリアマップは、所定時間毎に作成され、エリアマップに時間を入れて(図においては、右上に13:00と表示している)所定時間毎に表示させると、物品の配置状況の変化を知ることができ、混雑が発生する時間も容易に特定することができる。
By displaying the entire area map of the warehouse on one screen, the output unit 18 can grasp the arrangement of items in the entire warehouse at once. Furthermore, the area map is created at predetermined time intervals, and when the area map is displayed at predetermined time intervals (in the figure, 13:00 is displayed in the upper right corner), changes in the arrangement of items can be noticed. It is also possible to easily identify the times when congestion occurs.
また、出力部18は、判断部16で配置状況が閾値を超えると判断したエリアや移動リソースを通知する。例えば、図1に示す表や、図5,6に示すエリアマップにおいて、配置状況が閾値を超えると判断したエリアや移動リソースを赤枠で囲うなど強調することで、通知する。出力部18は、エリアや移動リソースだけでなく、配置状況が閾値を超えると判断した時間を併せて通知してもよい。
Additionally, the output unit 18 notifies the areas and mobile resources for which the determination unit 16 has determined that the placement status exceeds the threshold. For example, in the table shown in FIG. 1 or the area maps shown in FIGS. 5 and 6, areas and mobile resources whose placement status is determined to exceed a threshold are highlighted by enclosing them with a red frame, etc., to notify the notification. The output unit 18 may notify not only the area and the moving resource, but also the time when the arrangement situation is determined to exceed the threshold value.
上記の本システムの機能構成は、あくまで一例であり、1つの機能ブロック(データベース及び機能処理部)を分割したり、複数の機能ブロックをまとめて1つの機能ブロックとして構成したりしてもよい。各機能処理部は、装置や端末に内蔵されたCPU(Central Processing Unit)が、ROM(Read Only Memory)、フラッシュメモリ、SSD(Solid State Drive)、ハードディスク等の記憶装置(記憶部)に格納されたコンピュータ・プログラム(例えば、基幹ソフトや上述の各種処理をCPUに実行させるアプリ等)を読み出し、CPUにより実行されたコンピュータ・プログラムによって実現される。すなわち、各機能処理部は、このコンピュータ・プログラムが、記憶装置に格納されたデータベース(DB;Data Base)やメモリ上の記憶領域からテーブル等の必要なデータを読み書きし、場合によっては、関連するハードウェア(例えば、入出力装置、表示装置、通信インターフェース装置)を制御することによって実現される。また、本発明の実施形態におけるデータベース(DB)は、商用データベースであってよいが、単なるテーブルやファイルの集合体をも意味し、データベースの内部構造自体は問わないものとする。
The functional configuration of this system described above is just an example, and one functional block (database and functional processing unit) may be divided, or multiple functional blocks may be combined into one functional block. Each functional processing unit is stored in a storage device (storage unit) such as a ROM (Read Only Memory), flash memory, SSD (Solid State Drive), or hard disk by the CPU (Central Processing Unit) built into the device or terminal. This is realized by reading out a computer program (for example, core software or an application that causes the CPU to execute the various processes described above), and executing the computer program by the CPU. In other words, each functional processing unit allows this computer program to read and write necessary data such as tables from a database (DB; Data Base) stored in a storage device or a storage area in memory, and in some cases, This is realized by controlling hardware (for example, input/output devices, display devices, communication interface devices). Further, the database (DB) in the embodiment of the present invention may be a commercial database, but it also means a mere collection of tables and files, and the internal structure of the database itself does not matter.
[倉庫保管可視化処理]
図8を用いて、本発明の実施形態に係る倉庫保管可視化システム1の倉庫保管可視化処理について説明する。本処理は、倉庫保管可視化装置10が実行する。 [Warehouse storage visualization processing]
The warehouse storage visualization process of the warehousestorage visualization system 1 according to the embodiment of the present invention will be described using FIG. 8. This process is executed by the warehouse storage visualization device 10.
図8を用いて、本発明の実施形態に係る倉庫保管可視化システム1の倉庫保管可視化処理について説明する。本処理は、倉庫保管可視化装置10が実行する。 [Warehouse storage visualization processing]
The warehouse storage visualization process of the warehouse
まず、情報取得部13は、倉庫管理装置20から、図4に示す入出荷情報を一日分取得する(S1)。次に、決定部14は、物品の入出荷に使用する、物品の移動先エリアおよび移動リソースを、S1で取得した入出荷情報および予め保持しているエリア情報に基づいて決定する(S2)。
First, the information acquisition unit 13 acquires one day's worth of receiving and shipping information shown in FIG. 4 from the warehouse management device 20 (S1). Next, the determining unit 14 determines the destination area and movement resources for the article to be used for receiving and shipping the article, based on the receiving and shipping information acquired in S1 and the area information held in advance (S2).
次に、算出部15は、S2で決定した移動リソースで、移動元エリアから移動先エリアまで各物品を移動した場合に、各エリアにおける所定時間毎の物品の配置状況を算出する(S3)。なお、S3において、移動リソースの配置状況も併せて算出してもよい。
Next, when each article is moved from the source area to the destination area using the movement resource determined in S2, the calculation unit 15 calculates the placement status of the article at each predetermined time in each area (S3). Note that in S3, the arrangement status of mobile resources may also be calculated.
次に、判断部16は、各エリアについて、予め設定された閾値と、S3で算出した所定時間毎の物品の配置状況とを比較し、配置状況が閾値を超えるか否かを判断する(S4)。配置状況が閾値を超える場合はS5に処理を進め、一方、配置状況が閾値を超えない場合はS6に処理を進める。なお、S4において、移動リソースの配置状況が予め設定された閾値を超えるか否かも併せて判断してもよい。
Next, the determination unit 16 compares the preset threshold for each area with the placement status of the articles at each predetermined time calculated in S3, and determines whether the placement status exceeds the threshold (S4 ). If the placement situation exceeds the threshold, the process proceeds to S5, whereas if the placement situation does not exceed the threshold, the process proceeds to S6. Note that in S4, it may also be determined whether the arrangement status of mobile resources exceeds a preset threshold.
次に、提案部17は、S4で配置状況が閾値を超えると判断された場合に、配置状況が閾値を越えないように代替プランを提案する(S5)。なお、S4およびS5の処理は、省略してもよい。
Next, when it is determined in S4 that the placement situation exceeds the threshold, the proposal unit 17 proposes an alternative plan so that the placement situation does not exceed the threshold (S5). Note that the processes in S4 and S5 may be omitted.
そして、出力部18は、S3で算出した所定時間毎の物品の配置状況を表示する。なお、S4、S5の処理が実行された場合には、出力部18は、S4で配置状況が閾値を超えると判断したエリアや移動リソースを、S3で算出した所定時間毎の物品の配置状況と併せて表示する(S6)。
Then, the output unit 18 displays the arrangement status of the articles at each predetermined time calculated in S3. Note that when the processes of S4 and S5 are executed, the output unit 18 converts the areas and movement resources whose placement status is determined to exceed the threshold in S4 to the placement status of articles at each predetermined time calculated in S3. They are also displayed (S6).
以上説明したように、倉庫保管可視化システム1は、各エリアにおける物品の配置状況を所定時間毎に算出し、算出した所定時間毎の配置状況を、エリアマップ上に静的に重畳することで、動的なシミュレーション結果として、出力できる。これにより、倉庫全体における物品の動きを可視化することができ、作業管理者等が倉庫全体の状況を把握し、効率的な入出荷作業を指示することができる。
As explained above, the warehouse storage visualization system 1 calculates the placement status of goods in each area at predetermined time intervals, and statically superimposes the calculated placement status at each predetermined time on the area map. It can be output as a simulation result. This makes it possible to visualize the movement of goods throughout the warehouse, allowing work managers and the like to grasp the situation of the entire warehouse and instruct efficient receiving and shipping operations.
また、物品の配置状況が予め設定した閾値を超える場合には、その旨を通知することができる。物品の配置状況が予め設定した閾値を超えることは、混雑が発生し、作業効率が低下することを示すので、混雑を解消するために倉庫内での物品の動き変更する代替プランを提案することもできる。これにより、倉庫における入出荷作業が滞ることを防ぐことができる。
Additionally, if the placement status of the items exceeds a preset threshold, a notification to that effect can be sent. If the arrangement of goods exceeds a preset threshold, it indicates that congestion will occur and work efficiency will decrease, so an alternative plan for changing the movement of goods within the warehouse should be proposed to eliminate congestion. You can also do it. This can prevent delays in receiving and shipping operations at the warehouse.
なお、本実施形態において、倉庫保管可視化装置10は、学習部を備えてもよい。学習部は、決定部14で決定された、物品が移動リソースによって移動先エリアへ実際に移動した際の実移動時間を記憶部12に保持し、AI学習を行うことで、記憶部12が保持する各エリア間の移動リソース毎の所要時間の精度を向上させることができる。また、学習部は、提案部17で提案された代替プランおよびその実績を記憶部12に保持し、AI学習を行うことで、提案の精度を向上させたり、決定部14で決定する移動先エリアおよび移動リソースの精度を向上させることができる。
Note that in this embodiment, the warehouse storage visualization device 10 may include a learning section. The learning unit stores the actual travel time determined by the determining unit 14 when the article was actually moved to the destination area by the movement resource in the storage unit 12, and performs AI learning to store the actual travel time in the storage unit 12. The accuracy of the time required for each resource to move between areas can be improved. The learning unit also stores the alternative plan proposed by the proposing unit 17 and its track record in the storage unit 12, and performs AI learning to improve the accuracy of the proposal and the destination area determined by the determining unit 14. and the accuracy of mobile resources can be improved.
また、本実施形態において、倉庫保管可視化装置10は、入出荷情報の入庫時間に基づき、配置状況を算出してもよい。具体的には、本実施形態において、倉庫保管可視化装置10は、入庫時間と移動リソース毎の移動時間とに基づき、物品がエリアに到着する時間を推定するが、物品名、荷姿またはサイズに基づいて移動先エリアを決定し、入庫時間に応じて各エリアの配置状況に反映してもよい。すなわち、入庫時間が9:00の物品の移動先エリアがA社保管エリアに決定した場合、当該エリアの9:00のキャパシティ率に反映されることを意味する。
Furthermore, in the present embodiment, the warehouse storage visualization device 10 may calculate the arrangement status based on the warehousing time of the receiving/shipping information. Specifically, in the present embodiment, the warehouse storage visualization device 10 estimates the time when the article will arrive at the area based on the warehousing time and the travel time for each mobile resource, but the The destination area may be determined based on this, and the arrangement status of each area may be reflected in accordance with the warehousing time. In other words, if the destination area for an article whose warehousing time is 9:00 is determined to be the storage area of Company A, this will be reflected in the capacity rate of the area at 9:00.
以上、実施形態を用いて本発明を説明したが、本発明の技術的範囲は上記実施形態に記載の範囲には限定されないことは言うまでもない。上記実施形態に、多様な変更または改良を加えることが可能であることが当業者に明らかである。また、そのような変更または改良を加えた形態も本発明の技術的範囲に含まれ得ることが、特許請求の範囲の記載から明らかである。なお、上記の実施形態では、本発明を物の発明として、倉庫保管可視化システムについて説明したが、本発明において倉庫保管可視化システムが実行する方法や、倉庫保管可視化システムを各種手段として機能させるプログラムの発明と捉えることもできる。
Although the present invention has been described above using the embodiments, it goes without saying that the technical scope of the present invention is not limited to the scope described in the above embodiments. It will be apparent to those skilled in the art that various changes or improvements can be made to the embodiments described above. Furthermore, it is clear from the claims that forms with such changes or improvements may also be included within the technical scope of the present invention. In addition, in the above embodiment, the present invention is described as a warehouse storage visualization system as a product invention, but in the present invention, the method executed by the warehouse storage visualization system and the program that causes the warehouse storage visualization system to function as various means are explained. It can also be considered an invention.
1 倉庫保管可視化システム
10 倉庫保管可視化装置
11 通信部
12 記憶部
13 情報取得部
14 決定部
15 算出部
16 判断部
17 提案部
18 出力部
20 倉庫管理装置
1 Warehousestorage visualization system 10 Warehouse storage visualization device 11 Communication unit 12 Storage unit 13 Information acquisition unit 14 Determination unit 15 Calculation unit 16 Judgment unit 17 Proposal unit 18 Output unit 20 Warehouse management device
10 倉庫保管可視化装置
11 通信部
12 記憶部
13 情報取得部
14 決定部
15 算出部
16 判断部
17 提案部
18 出力部
20 倉庫管理装置
1 Warehouse
Claims (12)
- 倉庫で保管する物品の配置状況を可視化する倉庫可視化システムであって、
前記物品の入出荷情報を取得する情報取得部と、
前記入出荷情報と、予め記憶している前記倉庫のエリア情報とに基づき、移動先エリアを決定する決定部と、
前記決定した移動先エリアに前記物品を移動した場合の配置状況を算出する算出部と、
を備える倉庫保管可視化システム。 A warehouse visualization system that visualizes the arrangement status of items stored in a warehouse,
an information acquisition unit that acquires receipt and shipment information of the article;
a determining unit that determines a destination area based on the entered shipping information and pre-stored area information of the warehouse;
a calculation unit that calculates a placement situation when the article is moved to the determined destination area;
Warehousing visualization system with - 前記算出部は、前記配置状況を所定時間毎に算出する請求項1に記載の倉庫保管可視化システム。 The warehouse storage visualization system according to claim 1, wherein the calculation unit calculates the arrangement status every predetermined time.
- 前記決定部は、前記入出荷情報に基づき移動リソースを決定し、
前記算出部は、前記移動リソースに応じて、前記物品が前記移動先エリアへ到達する時間を算出し、当該到達する時間に基づき、前記配置状況を算出する請求項1に記載の倉庫保管可視化システム。 The determining unit determines a moving resource based on the input shipping information,
The warehouse storage visualization system according to claim 1, wherein the calculation unit calculates a time for the article to reach the destination area according to the movement resource, and calculates the arrangement status based on the arrival time. . - 前記決定部は、前記入出荷情報に基づき移動リソースを決定し、
前記算出部は、前記移動リソースに応じて、前記物品が前記移動先エリアから出発する時間を算出し、当該出発する時間に基づき、前記配置状況を算出する請求項1に記載の倉庫保管可視化システム。 The determining unit determines a moving resource based on the input shipping information,
The warehouse storage visualization system according to claim 1, wherein the calculation unit calculates the time at which the article departs from the destination area according to the movement resource, and calculates the arrangement status based on the departure time. . - 前記算出部が、前記移動リソースで移動先エリアまで前記物品を移動する場合において、前記倉庫内の各エリアおよび/または移動リソースの前記物品の配置状況を所定時間毎に算出し、
前記算出した所定時間毎の前記各エリアおよび/または移動リソースの前記物品の配置状況を可視化する出力部を備える請求項3に記載の倉庫保管可視化システム。 The calculation unit calculates the placement status of the article in each area in the warehouse and/or the movement resource at every predetermined time when the article is moved to a destination area using the movement resource;
The warehouse storage visualization system according to claim 3, further comprising an output unit that visualizes the arrangement status of the articles in each of the areas and/or moving resources for each predetermined time period calculated. - 前記算出部が、シミュレーションを実行して、前記各エリアおよび/または移動リソースの前記物品の配置状況を所定時間毎に算出する請求項5に記載の倉庫保管可視化システム。 The warehouse storage visualization system according to claim 5, wherein the calculation unit calculates the placement status of the articles in each area and/or moving resource at every predetermined time by executing a simulation.
- 前記各エリアおよび/または前記移動リソースについて閾値が予め設定され、前記算出した所定時間毎の前記各エリアおよび/または移動リソースの前記物品の配置状況が前記閾値を超えるか判断する判断部を備え、
前記出力部が、前記判断部で前記閾値を超えたと判断した場合、通知を出力する請求項5に記載の倉庫保管可視化システム。 A determination unit is provided in which a threshold value is set in advance for each of the areas and/or the mobile resource, and determines whether the calculated placement status of the article in each of the areas and/or the mobile resource for each predetermined time exceeds the threshold value;
The warehouse storage visualization system according to claim 5, wherein the output unit outputs a notification when the determination unit determines that the threshold value has been exceeded. - 前記判断部が前記閾値を超えたと判断した場合は、前記閾値を超えたと判断された配置状況が当該閾値を超えないように代替プランを出力する提案部を備える請求項7に記載の倉庫保管可視化システム。 Warehouse storage visualization according to claim 7, further comprising a proposal unit that outputs an alternative plan so that the arrangement situation determined to have exceeded the threshold does not exceed the threshold when the judgment unit judges that the threshold has been exceeded. system.
- 直接入力を受け付ける入力部を備え、前記情報取得部は、前記入力部で受け付けた入力情報を取得する請求項1に記載の倉庫保管可視化システム。 The warehouse storage visualization system according to claim 1, further comprising an input unit that accepts direct input, and wherein the information acquisition unit acquires input information received by the input unit.
- 前記出力部は、前記配置状況を当該倉庫のエリアを示すマップ上に出力する請求項1に記載の倉庫保管可視化システム。 The warehouse storage visualization system according to claim 1, wherein the output unit outputs the arrangement status on a map showing the area of the warehouse.
- 倉庫で保管する物品の配置状況を可視化する倉庫保管可視化システムが実行する方法であって、
前記物品の入出荷情報を取得するステップと、
前記入出荷情報と、予め記憶している前記倉庫のエリア情報とに基づき、移動先エリアを決定するステップと、
前記決定した移動先エリアへ前記物品を移動した場合の配置状況を算出するステップと、
を含む方法。 A method performed by a warehouse storage visualization system that visualizes the arrangement status of items stored in a warehouse, the method comprising:
a step of obtaining receipt and shipment information of the article;
determining a destination area based on the entered shipping information and pre-stored area information of the warehouse;
calculating a placement situation when the article is moved to the determined destination area;
method including. - 倉庫で保管する物品の配置状況を可視化する倉庫保管可視化システムを、
前記物品の入出荷情報を取得する情報取得部、
前記入出荷情報と、予め記憶している前記倉庫のエリア情報とに基づき、移動先エリアを決定する決定部、
前記決定した移動先エリアに前記物品を移動した場合の配置状況を算出する算出部、
として機能させるプログラム。
A warehouse storage visualization system that visualizes the placement status of items stored in a warehouse.
an information acquisition unit that acquires receipt and shipment information of the article;
a determining unit that determines a destination area based on the entered shipping information and pre-stored area information of the warehouse;
a calculation unit that calculates a placement situation when the article is moved to the determined destination area;
A program that functions as
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