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WO2023125732A1 - Spoke and preparation method therefor - Google Patents

Spoke and preparation method therefor Download PDF

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Publication number
WO2023125732A1
WO2023125732A1 PCT/CN2022/143048 CN2022143048W WO2023125732A1 WO 2023125732 A1 WO2023125732 A1 WO 2023125732A1 CN 2022143048 W CN2022143048 W CN 2022143048W WO 2023125732 A1 WO2023125732 A1 WO 2023125732A1
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WO
WIPO (PCT)
Prior art keywords
spoke
hole
die
semi
finished product
Prior art date
Application number
PCT/CN2022/143048
Other languages
French (fr)
Chinese (zh)
Inventor
王富城
汪冬冬
屠文金
汪康
Original Assignee
浙江金固股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江金固股份有限公司 filed Critical 浙江金固股份有限公司
Publication of WO2023125732A1 publication Critical patent/WO2023125732A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/26Making other particular articles wheels or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

Definitions

  • the press drives the upper pressing plate to move down to press the middle part of the sheet
  • the edge of the spoke blank is extruded into the full diameter circle on the outside of the lower die and the lower die, so that the edge of the spoke blank forms the straight edge and has The preset verticality.
  • Icon 100-sheet material; 101-cutting material; 102a-spoke blank; 102b-semi-finished spoke; 102c-finished spoke; 1021-pre-hole; 1022-straight edge; 1023a, 1023b-boss; ;1025a-screw bottom hole; 1025b-screw hole; 201-gas spring; 202-pre-hole punch; 203-upper pressing plate; 204-blanking die; ;207-lower binder plate;208-lower die;209-pre-hole die;210-guide pin;211-lower die;212-full diameter ring;213-upper die; Hole punch; 216-wind hole die; 217-screw hole die; 218-screw hole punch; 219-upper die; 220-press burr punch; -spring; 224-binder plate; 225-extrusion screw hole die; 226-punching hole die; 227-lower die; 228-upper die; .
  • orientation or positional relationship indicated by the terms “inner”, “outer”, etc. is based on the orientation or positional relationship shown in the drawings, or the usual placement of the application product when it is used. Orientation or positional relationship is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application.
  • first”, “second”, etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
  • the embodiment of the present application provides a method for preparing the spokes, which reduces the preparation process, reduces the number of equipment and labor, improves the precision, and increases the output.
  • the preparation method of the spoke provided by the embodiment of the present application includes:
  • the arched spoke blank 102a is arched, or called a bowl-shaped structure, the pre-hole 1021 is located in the middle of the arch, and the spoke blank 102a is symmetrically arranged on both sides with the pre-hole 1021 as the center; the arch with the pre-hole 1021
  • the bottom of the shape is a plane, and the side walls connected with the plane are connected by a plurality of continuous arc surfaces; by cutting the corners of the sheet material 100-forming-flanging-punching the pre-hole 1021, to form the spoke blank 102a shown in Figure 3 , and the 1021 steps of corner cutting-forming-flange-punching and pre-hole are completed by the mold in Figure 3 at one time, which improves the production efficiency, and one-time forming also reduces the cumulative error in the production process, thereby improving the manufacturing accuracy of the product .
  • the air holes 1024 and the screw hole bottom holes 1025a have a corresponding number.
  • the number and diameter of the air holes 1024 and the screw hole bottom holes 1025a are punched out in one punching. Holes 1024 are directly punched to size; for example, the number of air holes 1024 in this application can be divided into two groups, and the two groups of air holes 1024 are symmetrically distributed on both sides with the pre-hole 1021 as the center; the number of screw hole bottom holes 1025a depends on the specific product OK, no more details here.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Punching Or Piercing (AREA)
  • Extrusion Of Metal (AREA)

Abstract

The present application provides a spoke and a preparation method therefor, and relates to the technical field of spoke manufacturing. The method comprises: performing positive drawing molding and punching on a plate to obtain an arched spoke blank, and forming a pre-hole in the middle of the spoke blank; performing extrusion forming and diameter finishing on the spoke blank to obtain a spoke semi-finished product with a contour surface, the straight edge of the spoke semi-finished product having a preset perpendicularity; punching the spoke semi-finished product to form an air hole and a screw hole bottom hole in the spoke semi-finished product; and finishing the punched spoke semi-finished product, and extruding the screw hole bottom hole to the size to form a screw hole to obtain a spoke finished product. In each process, a composite mold is adopted, and the processing of a plurality of functional features of the product is completed at a time by means of a process, such that the process of the whole manufacturing process is simplified, the input of corresponding device and manpower is reduced, manpower and material resources are saved, the production cost is reduced, and the accumulation error in the product processing process is undoubtedly reduced, such that the processing precision of the product is improved, and the production efficiency and yield are correspondingly improved.

Description

一种轮辐及其制备方法A kind of wheel spoke and preparation method thereof
援引加入Incorporation by reference
本申请要求于2021年12月30日提交至中国国家知识产权局、申请号为202111658678.5、发明名称为“一种轮辐及其制备方法”的专利申请的优先权。This application claims the priority of the patent application submitted to the State Intellectual Property Office of China on December 30, 2021 with the application number 202111658678.5 and the title of the invention "a wheel spoke and its preparation method".
技术领域technical field
本申请涉及轮辐制造技术领域,具体涉及一种轮辐及其制备方法。The present application relates to the technical field of wheel spoke manufacturing, in particular to a wheel spoke and a preparation method thereof.
背景技术Background technique
轮辐是保护车辆车轮的轮圈、辐条的装置,其特征是一对圆形罩板,罩板的直径大小和轮圈的直径大小相接近,罩板的中央有大于车轮转动轴的孔,在罩板接近边缘的部分有孔口,罩板的边缘有环形轮板,轮板的曲面能与轮圈的曲面紧密贴合。The spoke is a device to protect the rim and spoke of the vehicle wheel. It is characterized by a pair of circular cover plates. The diameter of the cover plate is close to the diameter of the wheel rim. There is a hole in the center of the cover plate that is larger than the rotation axis of the wheel. The part near the edge of the cover plate has an opening, and the edge of the cover plate is provided with an annular wheel plate, and the curved surface of the wheel plate can fit closely with the curved surface of the wheel rim.
目前轮辐制造工序较多,例如已公开的专利CN104772386B中,需要八道工序才能得到成品,配合的设备、人力等生产资源相对较多,对成本、精度和产量上都有较大限制。At present, there are many manufacturing processes for spokes. For example, in the published patent CN104772386B, eight processes are required to obtain the finished product, and there are relatively many production resources such as equipment and manpower, which have great limitations on cost, precision and output.
发明内容Contents of the invention
本申请实施例的目的在于提供一种轮辐及其制备方法,工序较少,能够减小轮辐加工过程的累积误差,提高产量,减小成本。The purpose of the embodiment of the present application is to provide a spoke and its preparation method, which has fewer steps, can reduce the cumulative error in the spoke manufacturing process, increase the yield, and reduce the cost.
本申请的一个实施例中,提供了一种轮辐的制备方法,包括将板料正拉延成型并冲孔,得到拱形的轮辐料坯,所述轮辐料坯的中部形成预孔;In one embodiment of the present application, a method for preparing a spoke is provided, which includes drawing and forming a sheet and punching a hole to obtain an arched spoke blank, and a pre-hole is formed in the middle of the spoke blank;
将所述轮辐料坯挤压成型并整径,得到具有轮廓面的轮辐半成品,且所述轮辐半成品的直边具有预设垂直度;Extruding the spoke blank and adjusting its diameter to obtain a spoke semi-finished product with a profile surface, and the straight edge of the spoke semi-finished product has a preset verticality;
冲压所述轮辐半成品,以在所述轮辐半成品上形成风孔和螺孔底孔;Stamping the spoke semi-finished product to form air holes and screw hole bottom holes on the spoke semi-finished product;
精整冲压后的所述轮辐半成品,并挤压所述螺孔底孔至尺寸形成螺孔,得到轮辐成品。Finishing the stamped spoke semi-finished product, and extruding the bottom hole of the screw hole to the size to form a screw hole to obtain the finished spoke.
在本申请的一个实施例中,所述将板料正拉延成型并冲孔,得到拱形的轮辐料坯,所述轮辐料坯的中部形成预孔包括:In one embodiment of the present application, the sheet is drawn and punched to obtain an arched spoke blank, and the pre-hole formed in the middle of the spoke blank includes:
将所述板料放置于成型及翻边模的下模上,并通过所述下模上侧的板料定位块定位;Place the sheet material on the lower die of the forming and flanging die, and position it through the sheet positioning block on the upper side of the lower die;
压机带动上压料板下移压住所述板料的中部;The press drives the upper pressing plate to move down to press the middle part of the sheet;
所述成型及翻边模的上模下压至所述下模下侧的下压板料,以切除所述板料的四个角,并使所述板料成型、翻边;同时,所述下模的预孔凹模和设置于所述上压料板的预孔冲头配合,以形成所述轮辐料坯的预孔。The upper mold of the forming and flanging die is pressed down to the pressing sheet material on the lower side of the lower mold to cut off the four corners of the sheet material, and the sheet material is formed and flanged; at the same time, the The pre-hole die of the lower mold cooperates with the pre-hole punch arranged on the upper binder plate to form the pre-hole of the spoke blank.
在本申请的一个实施例中,所述将所述轮辐料坯挤压成型并整径,得到具有轮廓面的轮辐半成品,且所述轮辐半成品的直边具有预设垂直度包括:In one embodiment of the present application, the step of extruding the spoke blank and adjusting its diameter to obtain a spoke semi-finished product with a contoured surface, and the straight edge of the spoke semi-finished product having a preset verticality includes:
将所述轮辐料坯放置于挤压模的下模上,并通过所述下模和所述轮辐料坯的匹配处粗定位;placing the spoke blank on the lower die of the extrusion die, and roughly positioning through the matching part of the lower die and the spoke blank;
所述挤压模的上模下压,通过设置于所述上模的导正销穿入所述轮辐料坯精定位以挤压成型,以使所述轮辐料坯上形成所述轮廓面;The upper mold of the extrusion die presses down, and the guide pin provided on the upper mold penetrates the spoke blank for precise positioning to form the extrusion, so that the contour surface is formed on the spoke blank;
通过所述上模的挤压,使所述轮辐料坯的边缘挤入所述下模与所述下模外侧的整径圈中,使所述轮辐料坯的边缘形成所述直边且具有所述预设垂直度。Through the extrusion of the upper die, the edge of the spoke blank is extruded into the full diameter circle on the outside of the lower die and the lower die, so that the edge of the spoke blank forms the straight edge and has The preset verticality.
在本申请的一个实施例中,所述冲压所述轮辐半成品,以在所述轮辐半成品上形成风孔和螺孔底孔包括:In one embodiment of the present application, the punching the spoke semi-finished product to form air holes and screw hole bottom holes on the spoke semi-finished product includes:
将所述轮辐半成品转移至冲压模,并使所述冲压模上的螺孔凹模与所述轮辐半成品上的凸台对位以进行定位;Transferring the spoke semi-finished product to a stamping die, and aligning the screw hole die on the stamping die with the boss on the spoke semi-finished product for positioning;
所述冲压模上方的滑座下移,所述滑座上螺孔冲头和所述冲压模的螺孔凹模对应,以在所述凸台处形成所述螺孔底孔;所述滑座上的风孔冲头和所述冲压模上的风孔凹模对应,以形成所述风孔。The sliding seat above the stamping die moves down, and the screw hole punch on the sliding seat corresponds to the screw hole die of the stamping die, so as to form the bottom hole of the screw hole at the boss; The air hole punch on the seat corresponds to the air hole die on the stamping die to form the air hole.
在本申请的一个实施例中,所述冲压所述轮辐半成品,以在所述轮辐 半成品上形成风孔和螺孔底孔之后,所述方法还包括:In one embodiment of the present application, after stamping the spoke semi-finished product to form air holes and screw hole bottom holes on the spoke semi-finished product, the method further includes:
将冲压后的所述轮辐半成品转移至毛刺压模上,挤压所述风孔的毛刺。The stamped semi-finished wheel spoke is transferred to a burr die to squeeze the burrs of the wind holes.
在本申请的一个实施例中,所述将冲压后的所述轮辐半成品转移至毛刺压模上,挤压所述风孔的毛刺包括:In one embodiment of the present application, the transfer of the stamped semi-finished spoke to the burr die, and pressing the burr of the wind hole includes:
将所述轮辐半成品放置于所述毛刺压模的滑座上,并通过所述螺孔底孔和穿入所述螺孔的螺孔定位销定位;placing the spoke semi-finished product on the slide seat of the burr die, and positioning through the bottom hole of the screw hole and the screw hole positioning pin penetrating into the screw hole;
所述毛刺压模的上模下压压住所述轮辐半成品,所述滑座上的压毛刺冲头对所述风孔的毛刺进行挤压。The upper die of the burr pressing die presses down the spoke semi-finished product, and the burr pressing punch on the slide seat squeezes the burrs of the air holes.
在本申请的一个实施例中,所述精整冲压后的所述轮辐半成品,并挤压所述螺孔底孔至尺寸形成螺孔,得到轮辐成品包括:In one embodiment of the present application, the spoke semi-finished product after finishing stamping is pressed, and the bottom hole of the screw hole is extruded to a size to form a screw hole to obtain the finished spoke including:
将冲压后的所述轮辐半成品放置于精整模具的下模上,并通过所述螺孔对应所述下模的挤螺孔凹模定位;Place the stamped spoke semi-finished product on the lower mold of the finishing mold, and locate the screw hole concave die corresponding to the lower mold through the screw holes;
所述精整模具的上模下压,所述上模的冲中孔冲头对应所述下模的冲中孔凹模,以将所述轮辐半成品的预孔冲压形成中孔;The upper mold of the finishing mold presses down, and the punching hole punch of the upper mold corresponds to the punching hole die of the lower mold, so as to punch the pre-hole of the spoke semi-finished product to form the middle hole;
所述上模的挤螺孔冲头对应所述挤螺孔凹模,以对所述螺孔底孔挤压成型得到螺孔;The screw hole extrusion punch of the upper mold corresponds to the screw hole extrusion die, so as to obtain the screw hole by extrusion molding the bottom hole of the screw hole;
所述上模和所述下模夹持所述轮辐半成品,以对所述轮辐半成品的对应区域进行精整。The upper mold and the lower mold clamp the spoke semi-finished product to finish corresponding regions of the spoke semi-finished product.
在本申请的一个实施例中,所述轮辐料坯至所述轮辐成品之间的制备过程,通过机械手流转。In one embodiment of the present application, the preparation process from the spoke blank to the finished spoke is circulated by a robot.
在本申请的一个实施例中,所述板料的材质包括高强钢。In one embodiment of the present application, the material of the plate includes high-strength steel.
本申请的另一个实施例中,提供了一种轮辐,采用上述的轮辐的制备方法制备。In another embodiment of the present application, a spoke is provided, which is prepared by the above-mentioned preparation method of the spoke.
本申请实施例提供的轮辐及其制备方法,将板料切角-正拉延-翻边-冲预孔,形成拱形的轮辐料坯;再通过对轮辐料坯挤压成型并整径,就能够得到具有与轮辐成品轮廓面一致的轮辐半成品,然后对轮辐半成品进行冲压形成风孔和螺孔底孔,风孔冲裁至最终尺寸,最后挤压螺孔底孔至最终 尺寸形成螺孔,同时对安装面区域进行精整,得到轮辐成品。相较于现有技术,本申请实施例提供的轮辐的制备方法,各工序采用复合模具,通过一个工序一次完成产品多个功能特征的加工,使整个制作过程的工序得以简化,进而减少了相应的设备和人工的投入,节省人力和物力,降低了生产成本;另一方面,加工工序减少后,无疑减少了产品加工过程中的累积误差,进而提高了产品的加工精度,也相应提高了生产效率和产量。而相应地,通过前述的轮辐的制备方法制备所得的轮辐,产品精度高,批量产品一致性好,且成本低,满足客户的需求。The wheel spoke and its preparation method provided in the embodiment of the present application, cut the corner of the sheet material - positive drawing - flanging - punching pre-hole to form an arched spoke blank; and then extrude the spoke blank and adjust the diameter, The spoke semi-finished product that has the same contour surface as the finished spoke can be obtained, and then the spoke semi-finished product is stamped to form the air hole and the screw hole bottom hole, the air hole is punched to the final size, and finally the screw hole bottom hole is extruded to the final size to form the screw hole , while finishing the mounting surface area to obtain finished spokes. Compared with the prior art, the manufacturing method of the spokes provided by the embodiment of the present application adopts composite molds in each process, and completes the processing of multiple functional features of the product through one process, which simplifies the process of the entire production process and reduces the corresponding The input of advanced equipment and labor saves manpower and material resources and reduces production costs; on the other hand, after the reduction of processing procedures, the cumulative error in the product processing process is undoubtedly reduced, thereby improving the processing accuracy of the product and correspondingly improving production. efficiency and production. Correspondingly, the spokes prepared by the aforementioned method for preparing the spokes have high product precision, good batch product consistency, and low cost, meeting the needs of customers.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the accompanying drawings that need to be used in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, so It should not be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings according to these drawings without creative work.
图1是本实施例提供的轮辐的制备方法流程图;Fig. 1 is the preparation method flowchart of the spoke provided by the present embodiment;
图2是本实施例提供的轮辐料坯成型过程图;Fig. 2 is a diagram of the forming process of the spoke blank provided by the present embodiment;
图3是本实施例提供的轮辐料坯结构示意图;Fig. 3 is a schematic structural view of the spoke blank provided in this embodiment;
图4是本实施例提供的轮辐料坯加工图;Fig. 4 is the processing diagram of the spoke blank provided by the present embodiment;
图5是本实施例提供的轮辐半成品结构示意图之一;Fig. 5 is one of the structural schematic diagrams of the spoke semi-finished products provided in this embodiment;
图6是本实施例提供的轮辐半成品加工图;Fig. 6 is the processing diagram of the spoke semi-finished product provided by the present embodiment;
图7是本实施例提供的轮辐半成品结构示意图之二;Fig. 7 is the second structural schematic diagram of the spoke semi-finished product provided by this embodiment;
图8是本实施例提供的轮辐半成品的风孔和螺孔底孔加工图;Fig. 8 is a processing drawing of the air hole and the screw hole bottom hole of the spoke semi-finished product provided in this embodiment;
图9是本实施例提供的轮辐半成品结构示意图之三;Fig. 9 is the third structural schematic diagram of the spoke semi-finished product provided by this embodiment;
图10是本实施例提供的轮辐半成品压风孔毛刺加工图;Fig. 10 is a burr processing diagram of the air pressure hole of the spoke semi-finished product provided in this embodiment;
图11是本实施例提供的轮辐成品结构示意图;Fig. 11 is a schematic structural view of the finished spokes provided in this embodiment;
图12是本实施例提供的轮辐成品加工图。Fig. 12 is a processing diagram of the finished spoke provided in this embodiment.
图标:100-板料;101-切角料;102a-轮辐料坯;102b-轮辐半成品;102c-轮辐成品;1021-预孔;1022-直边;1023a、1023b-凸台;1024-风孔;1025a-螺孔底孔;1025b-螺孔;201-气弹簧;202-预孔冲头;203-上压料板;204-落料凹模;205-板料定位块;206-上模;207-下压料板;208-下模;209-预孔凹模;210-导正销;211-下模;212-整径圈;213-上模;214-滑座;215-风孔冲头;216-风孔凹模;217-螺孔凹模;218-螺孔冲头;219-上模;220-压毛刺冲头;221-滑座;222-螺孔定位销;223-弹簧;224-压料板;225-挤螺孔凹模;226-冲中孔凹模;227-下模;228-上模;229-冲中孔冲头;230-挤螺孔冲头。Icon: 100-sheet material; 101-cutting material; 102a-spoke blank; 102b-semi-finished spoke; 102c-finished spoke; 1021-pre-hole; 1022-straight edge; 1023a, 1023b-boss; ;1025a-screw bottom hole; 1025b-screw hole; 201-gas spring; 202-pre-hole punch; 203-upper pressing plate; 204-blanking die; ;207-lower binder plate;208-lower die;209-pre-hole die;210-guide pin;211-lower die;212-full diameter ring;213-upper die; Hole punch; 216-wind hole die; 217-screw hole die; 218-screw hole punch; 219-upper die; 220-press burr punch; -spring; 224-binder plate; 225-extrusion screw hole die; 226-punching hole die; 227-lower die; 228-upper die; .
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.
在本申请的描述中,需要说明的是,术语“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the orientation or positional relationship indicated by the terms "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the usual placement of the application product when it is used. Orientation or positional relationship is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。It should also be noted that, unless otherwise clearly specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct It can also be connected indirectly through an intermediary, or it can be the internal communication of two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
已公开专利CN104772386B中,采用八道工序将圆形板料加工为成形轮辐工件,工序较多,配备的设备、人力等生产资源相对较多,使轮辐加工的成本、精度和产量均受到较大影响。In the published patent CN104772386B, eight processes are used to process circular sheet metal into formed spoke workpieces. There are many processes, and relatively many production resources such as equipment and manpower are equipped, which greatly affects the cost, accuracy and output of spoke processing. .
为解决上述问题,本申请实施例提供一种轮辐的制备方法,减少制备 工序,减少设备和人工数量,提高精度,提升产量。具体地,请参照图1,本申请实施例提供的轮辐的制备方法,包括:In order to solve the above problems, the embodiment of the present application provides a method for preparing the spokes, which reduces the preparation process, reduces the number of equipment and labor, improves the precision, and increases the output. Specifically, please refer to Fig. 1, the preparation method of the spoke provided by the embodiment of the present application includes:
S100:将板料100正拉延成型并冲孔,得到拱形的轮辐料坯102a,轮辐料坯102a的中部形成预孔1021。S100: Forming and punching the sheet material 100 to obtain an arched spoke blank 102a, and forming a pre-hole 1021 in the middle of the spoke blank 102a.
如图2所示,制备的原料为方形的板料100,制备时将方形的板料100的四个角切除,形成切角料101,再形成拱形的轮辐料坯102a,且形成的轮辐料坯102a的边缘翻边、中部有图3所示的预孔1021。As shown in Figure 2, the prepared raw material is a square sheet material 100. During the preparation, the four corners of the square sheet material 100 are cut off to form a corner cutting material 101, and then an arched wheel spoke blank 102a is formed, and the formed wheel spoke The blank 102a has a pre-hole 1021 shown in FIG. 3 in the edge flanging and in the middle.
进一步地,板料100的材质常采用高强钢,高强钢的综合性能好,采用高强钢制备轮辐成品102c,有益于轮辐成品102c的机械性能;当然板料100也可以为其他钢材,具体以实际需要为准,并不以上述高强钢为限。Furthermore, the material of the sheet material 100 is usually high-strength steel, which has good comprehensive properties, and the use of high-strength steel to prepare the finished spoke 102c is beneficial to the mechanical properties of the finished spoke 102c; of course, the sheet 100 can also be other steel materials. Needs prevail, and are not limited to the above-mentioned high-strength steels.
其具体制备过程为,请参照图4,将板料100放置于成型及翻边模下模208上,下模208上侧方有板料定位块205,板料100的一端和板料定位块205抵触,以实现通过下模208上侧的板料定位块205对板料100进行定位,以便后续能准确加工。板料100定位后,压机下行,带动上压料板203在气弹簧201作用下,下移压住板料100的中部位置;成型及翻边模的上模206下压至下模208下侧的下压板料100,在下压料板207的作用下,切除板料100的四个角并通过落料凹模204进行落料,完成切角落料工步,形成切角料101;并通过正拉延使板料100成型,板料100的边缘挤入上模206和下模208之间完成翻边;同时,下模208的预孔凹模209和设置于上压料板203的预孔冲头202配合,完成冲预孔1021工步,形成轮辐料坯102a的预孔1021,得到成型的拱形轮辐料坯102a。The specific preparation process is, please refer to Fig. 4, place the sheet material 100 on the lower mold 208 of the forming and flanging mold, the upper side of the lower mold 208 has a sheet material positioning block 205, one end of the sheet material 100 and the sheet material positioning block 205, so as to realize the positioning of the blank 100 through the blank positioning block 205 on the upper side of the lower die 208, so that subsequent processing can be performed accurately. After the sheet material 100 is positioned, the press moves downward, driving the upper pressing plate 203 to move down to press the middle of the sheet material 100 under the action of the gas spring 201; the upper die 206 of the forming and flanging die is pressed down to the lower die 208 The lower pressing plate 100 on the side, under the action of the lower pressing plate 207, cuts off the four corners of the plate 100 and performs blanking through the blanking die 204 to complete the corner cutting step to form the corner cutting 101; The positive drawing makes the sheet material 100 shape, and the edge of the sheet material 100 is squeezed between the upper die 206 and the lower die 208 to complete the flanging; The hole punch 202 cooperates to complete the step of punching the pre-hole 1021 to form the pre-hole 1021 of the spoke blank 102a, and obtain the formed arched spoke blank 102a.
拱形轮辐料坯102a呈拱形,或称为碗状结构,预孔1021位于拱形的中部位置,且轮辐料坯102a以预孔1021为中心两侧对称设置;设置有预孔1021的拱形底部为平面,与平面连接的侧壁为多个连续的弧面连接;通过将板料100切角-成型-翻边-冲预孔1021,以形成图3中所示的轮辐料坯102a,并且切角-成型-翻边-冲预孔1021工步是通过图3中的模具一次完成,提高了制备效率,一次成型也减少了制备过程中的累积误差,进而 提高了产品的制造精度。The arched spoke blank 102a is arched, or called a bowl-shaped structure, the pre-hole 1021 is located in the middle of the arch, and the spoke blank 102a is symmetrically arranged on both sides with the pre-hole 1021 as the center; the arch with the pre-hole 1021 The bottom of the shape is a plane, and the side walls connected with the plane are connected by a plurality of continuous arc surfaces; by cutting the corners of the sheet material 100-forming-flanging-punching the pre-hole 1021, to form the spoke blank 102a shown in Figure 3 , and the 1021 steps of corner cutting-forming-flange-punching and pre-hole are completed by the mold in Figure 3 at one time, which improves the production efficiency, and one-time forming also reduces the cumulative error in the production process, thereby improving the manufacturing accuracy of the product .
S110:将轮辐料坯102a挤压成型并整径,得到具有轮廓面的轮辐半成品102b,且轮辐半成品102b的直边1022具有预设垂直度。S110: Extrude the spoke blank 102a and adjust its diameter to obtain a spoke semi-finished product 102b with a contoured surface, and the straight edge 1022 of the spoke semi-finished product 102b has a preset verticality.
从S100得到拱形的轮辐料坯102a后,采用机械手将轮辐料坯102a转移到下道工序,即S110步骤;采用机械手转运工件,能够直接将工件放置于模具内的相应位置,转运效率高。后续各工序之间的流转均采用机械手完成,机械手从上道工序的模具内取出工件,再将工件放置于下道工序的模具内,如此往复,完成批量工件在各工序之间的流转。After the arched spoke blank 102a is obtained from S100, the spoke blank 102a is transferred to the next process with a manipulator, that is, step S110; the manipulator is used to transfer the workpiece, which can directly place the workpiece at the corresponding position in the mold, and the transfer efficiency is high. The transfer between the subsequent processes is completed by the manipulator. The manipulator takes out the workpiece from the mold of the previous process, and then places the workpiece in the mold of the next process, and reciprocates in this way to complete the transfer of batch workpieces between processes.
如图6所示,机械手将轮辐料坯102a从上道工序的模具中转移到本工序的挤压模内,轮辐料坯102a被放置于挤压模的下模211上,并通过下模211和轮辐料坯102a的匹配处粗定位;如图3所示,轮辐料坯102a的侧壁上形成弧面,下模211上具有与轮辐料坯102a的弧面形状匹配的弧形位置,两者通过形状进行粗定位。而后,在压机的作用下,挤压模的上模213下压,通过设置于上模213的导正销210穿入轮辐料坯102a的预孔1021进行精定位,压机继续下行,完成图5中中部虚线框内区域的挤压成型,这样一来,轮辐料坯102a上形成轮辐成品102c的轮廓面;通过上模213的挤压,使轮辐料坯102a的边缘在上模213作用下,挤入下模211与下模211外侧的整径圈212中,使轮辐料坯102a的边缘形成直边1022且具有预设垂直度,完成整径,压机上行,完成本工序的制作。As shown in Figure 6, the manipulator transfers the spoke blank 102a from the die of the previous process to the extrusion die of this process, the spoke blank 102a is placed on the lower die 211 of the extrusion die, and passes through the lower die 211 Coarse positioning with the matching place of the spoke blank 102a; as shown in Figure 3, an arc surface is formed on the side wall of the spoke blank 102a, and the arc position matching with the arc shape of the spoke blank 102a is arranged on the lower die 211, two or coarse positioning by shape. Then, under the action of the press, the upper die 213 of the extrusion die is pressed down, and the guide pin 210 arranged on the upper die 213 penetrates the pre-hole 1021 of the spoke blank 102a to carry out precise positioning, and the press continues to descend to complete the process. Extrusion molding of the area in the dotted line frame in the middle part of Fig. 5, in this way, the contour surface of the spoke finished product 102c is formed on the spoke blank 102a; by the extrusion of the upper die 213, the edge of the spoke blank 102a acts on the upper die 213 Next, squeeze into the lower die 211 and the diameter-adjusting ring 212 on the outside of the lower die 211, so that the edge of the spoke blank 102a forms a straight edge 1022 and has a preset verticality, completes the diameter adjustment, and the press moves up to complete the production of this process .
本工序挤压成型并整径后,得到了具有轮廓面的轮辐半成品102b,此时,轮辐半成品102b在外形上与轮辐成品102c基本一致,形成起伏的形状,以提高轮辐成品102c的刚度。图5中以预孔1021为中心,预孔1021的两侧分别设置有两个凸台,左侧的凸台1023a凸起程度较小,右侧的凸台1023b凸起程度较大。其中,右侧的凸台1023b作为后续工序的定位基准,具体详见S120步骤。After extrusion molding and diameter adjustment in this process, the spoke semi-finished product 102b with contour surface is obtained. At this time, the spoke semi-finished product 102b is basically consistent with the spoke finished product 102c in shape, forming an undulating shape to improve the rigidity of the spoke finished product 102c. In FIG. 5 , with the pre-hole 1021 as the center, two bosses are respectively arranged on both sides of the pre-hole 1021 , the boss 1023 a on the left has a smaller degree of protrusion, and the protrusion 1023 b on the right has a larger degree of protrusion. Wherein, the boss 1023b on the right is used as a positioning reference in the subsequent process, see step S120 for details.
S120:冲压轮辐半成品102b,以在轮辐半成品102b上形成风孔1024和螺孔底孔1025a。S120: Punching the spoke semi-finished product 102b to form air holes 1024 and screw hole bottom holes 1025a on the spoke semi-finished product 102b.
得到轮辐半成品102b后,如图8所示,将轮辐半成品102b转移至冲 压模,并使冲压模上的螺孔凹模217与轮辐半成品102b上的凸台1023b对位以进行定位;冲压模上方的滑座214通过压机下行,其中滑座214上设置有风孔冲头215和螺孔冲头218,滑座214上的风孔冲头215和冲压模上的风孔凹模216对应,滑座214上螺孔冲头218和冲压模的螺孔凹模217对应;风孔冲头215在压机下行和滑座214作用下,通过其斜楔机构完成轮辐半成品102b侧壁上的风孔1024冲裁,以形成风孔1024;同时,螺孔冲头218和螺孔凹模217完成冲螺孔底孔1025a,以在凸台1023b处形成螺孔底孔1025a,需知此时螺孔底孔1025a并不是最终尺寸。风孔1024和螺孔底孔1025a的形成,用以减轻轮辐的质量,同时利于制动器散热。After the spoke semi-finished product 102b is obtained, as shown in Figure 8, the spoke semi-finished product 102b is transferred to the stamping die, and the screw hole die 217 on the stamping die is aligned with the boss 1023b on the spoke semi-finished product 102b for positioning; The sliding seat 214 goes down through the press, wherein the sliding seat 214 is provided with an air hole punch 215 and a screw hole punch 218, and the air hole punch 215 on the sliding seat 214 corresponds to the air hole die 216 on the stamping die. The screw hole punch 218 on the slide seat 214 corresponds to the screw hole die 217 of the stamping die; the air hole punch 215 completes the air blow on the side wall of the spoke semi-finished product 102b through its wedge mechanism under the action of the press machine going down and the slide seat 214. Hole 1024 blanking, to form wind hole 1024; Simultaneously, screw hole punch 218 and screw hole die 217 finish punching screw hole bottom hole 1025a, to form screw hole bottom hole 1025a at boss 1023b place, need know that this moment screw hole Bottom hole 1025a is not final size. The air holes 1024 and the screw bottom holes 1025a are formed to reduce the quality of the spokes and facilitate the heat dissipation of the brake.
请参照图7,风孔1024位于工件侧壁的弧面上,其风孔1024的轴线与水平面具有夹角,换言之,风孔1024斜向设置;因此,风孔凹模216和滑座214的风孔冲头215与风孔1024匹配斜向设置,通过风孔凹模216和风孔冲头215的配合,形成斜向设置的风孔1024。Please refer to Fig. 7, the air hole 1024 is located on the arc surface of the workpiece side wall, the axis of the air hole 1024 has an included angle with the horizontal plane, in other words, the air hole 1024 is arranged obliquely; therefore, the air hole die 216 and the sliding seat 214 The air hole punch 215 is matched with the air hole 1024 and arranged obliquely, and the air hole 1024 arranged obliquely is formed through the cooperation of the air hole die 216 and the air hole punch 215 .
此外,风孔1024和螺孔底孔1025a具有对应数量,在上述冲裁风孔1024和螺孔时,一次冲裁完成对应风孔1024、螺孔底孔1025a数量和直径的冲裁,其中风孔1024直接冲裁到尺寸;示例地,本申请中风孔1024的数量可划分为两组,两组风孔1024以预孔1021为中心两侧对称分布;螺孔底孔1025a数量根据具体产品而定,此处不再赘述。In addition, the air holes 1024 and the screw hole bottom holes 1025a have a corresponding number. When punching the air holes 1024 and the screw holes, the number and diameter of the air holes 1024 and the screw hole bottom holes 1025a are punched out in one punching. Holes 1024 are directly punched to size; for example, the number of air holes 1024 in this application can be divided into two groups, and the two groups of air holes 1024 are symmetrically distributed on both sides with the pre-hole 1021 as the center; the number of screw hole bottom holes 1025a depends on the specific product OK, no more details here.
S130:将冲压后的轮辐半成品102b转移至毛刺压模上,挤压风孔1024的毛刺。S130: Transfer the stamped semi-finished spoke 102b to a burr pressing die, and squeeze the burrs of the air holes 1024.
冲压形成风孔1024和螺孔底孔1025a后,需要对风孔1024内的毛刺进行挤压以去毛刺;具体地,请参照图10所示,将冲压后的轮辐半成品102b放置于毛刺压模的滑座221上,滑座221上与螺孔底孔1025a对应位置设置有定位孔,通过螺孔底孔1025a和穿入螺孔的螺孔定位销222定位;具体地,螺孔定位销222穿入螺孔底孔1025a和定位孔进行定位;之后,毛刺压模的上模219在压机作用下,下压以压住轮辐半成品102b,同时滑座221上的压毛刺冲头220对风孔1024的毛刺进行挤压;压毛刺冲头 220在滑座221中通过其斜楔机构对风孔1024毛刺进行挤压,完成风孔1024压毛刺工序,形成图9所示的轮辐半成品102b。After forming the air hole 1024 and the screw hole bottom hole 1025a by stamping, the burr in the air hole 1024 needs to be squeezed to remove the burr; specifically, as shown in Figure 10, the stamped semi-finished spoke 102b is placed in the burr press On the sliding seat 221, a positioning hole is provided on the sliding seat 221 corresponding to the screw hole bottom hole 1025a, and the screw hole positioning pin 222 pierced into the screw hole bottom hole 1025a is positioned; specifically, the screw hole positioning pin 222 Penetrate the screw hole bottom hole 1025a and the positioning hole for positioning; afterward, the upper die 219 of the burr die is pressed down to press the spoke semi-finished product 102b under the action of the press, and the deburring punch 220 on the slide seat 221 is against the wind at the same time. The burr in the hole 1024 is squeezed; the burr pressing punch 220 in the slide seat 221 squeezes the burr in the air hole 1024 through its wedge mechanism, and the deburring process of the air hole 1024 is completed to form the spoke semi-finished product 102b shown in FIG. 9 .
S140:精整冲压后的轮辐半成品102b,并挤压螺孔底孔1025a至尺寸形成螺孔1025b,得到轮辐成品102c。S140: finishing the stamped spoke semi-finished product 102b, and extruding the screw hole bottom hole 1025a to the size of the screw hole 1025b to obtain the finished spoke 102c.
将压毛刺后的轮辐半成品102b放置于图12所示的精整模具的下模227上,并通过螺孔底孔1025a对应下模227的挤螺孔凹模225定位;精整模具的上模228下压,上模228主要为压料板224和预压料板224连接的弹簧223,压料板224在压机作用下压住工件,弹簧223被压缩,压机继续下行,上模228的冲中孔冲头229对应下模227的冲中孔凹模226,以对轮辐半成品102b的预孔1021冲压,扩孔使其形成中孔;同时,上模228的挤螺孔冲头230对应挤螺孔凹模225,完成对螺孔底孔1025a的挤压成型,螺孔底孔1025a挤压至尺寸形成螺孔1025b;并且,上模228和下模227夹持轮辐半成品102b,完成对轮辐半成品102b的对应区域,主要是安装面区域的精整,使其达到最终尺寸公差,得到最终图11所示的轮辐成品102c;其后在压料板224和弹簧223作用下,在压机上行过程中完成退料。The spoke semi-finished product 102b after deburring is placed on the lower mold 227 of the finishing mold shown in Figure 12, and the extrusion screw hole concave die 225 of the corresponding lower mold 227 is positioned through the screw hole bottom hole 1025a; 228 presses down, the upper mold 228 is mainly the spring 223 connected by the pressing plate 224 and the pre-pressing plate 224, the pressing plate 224 presses the workpiece under the action of the press, the spring 223 is compressed, the press continues to go down, the upper mold 228 The center hole punch 229 corresponding to the center hole punch 226 of the lower die 227 is used to punch the pre-hole 1021 of the spoke semi-finished product 102b, and the hole expansion makes it form the center hole; meanwhile, the extrusion screw hole punch 230 of the upper die 228 Corresponding to the extrusion screw hole die 225, the extrusion molding of the screw hole bottom hole 1025a is completed, and the screw hole bottom hole 1025a is extruded to the size to form the screw hole 1025b; and the upper mold 228 and the lower mold 227 clamp the spoke semi-finished product 102b to complete The corresponding area of the spoke semi-finished product 102b is mainly the finishing of the mounting surface area to make it reach the final dimensional tolerance, and obtain the final spoke finished product 102c shown in Figure 11; The material return is completed during the machine up.
可见,本申请实施例提供的轮辐的制备方法,将板料100切角-正拉延-翻边-冲预孔1021,形成拱形的轮辐料坯102a;再通过对轮辐料坯102a挤压成型并整径,就能够得到具有与轮辐成品102c轮廓面一致的轮辐半成品102b,然后对轮辐半成品102b进行冲压形成风孔1024和螺孔底孔1025a,风孔1024冲裁至最终尺寸,再对风孔1024内的毛刺挤压去毛刺,最后挤压螺孔底孔1025a至最终尺寸形成螺孔1025b,同时对安装面区域进行精整,得到轮辐成品102c。本申请实施例提供的轮辐的制备方法,通过五道工序完成现有技术八道工序才能完成的制造过程,相较于现有技术,本制备方法各工序采用复合模具,除挤压风孔1024的毛刺外,其他工序中通过一个工序一次完成产品多个功能特征的加工,例如第一道工序就完成了切角-成型-翻边-冲预孔1021四个功能特征,使整个制作过程的工序得以简化,进而减少了相应的设备和人工的投入,节省人力和物力, 降低了生产成本;另一方面,加工工序减少后,无疑减少了产品加工过程中的累积误差,进而提高了产品的加工精度,也相应提高了生产效率和产量。It can be seen that the method for preparing the spokes provided in the embodiment of the present application is to cut the corners of the sheet 100-normal drawing-flanging-punching the pre-holes 1021 to form the arched spoke blanks 102a; and then extrude the spoke blanks 102a After forming and adjusting the diameter, the spoke semi-finished product 102b having the same outline as the spoke finished product 102c can be obtained, and then the spoke semi-finished product 102b is stamped to form air holes 1024 and screw hole bottom holes 1025a, and the air holes 1024 are punched to the final size, and then The burrs in the wind holes 1024 are extruded to deburr, and finally the screw hole bottom hole 1025a is extruded to the final size to form the screw hole 1025b. At the same time, the mounting surface area is finished to obtain the finished spoke 102c. The manufacturing method of the wheel spoke provided in the embodiment of the present application can only be completed by completing eight processes in the prior art through five processes. In addition to burrs, the processing of multiple functional features of the product is completed in one process in other processes. For example, the first process completes the four functional features of corner cutting-forming-flange-punching and pre-hole 1021, making the process of the entire production process It can be simplified, thereby reducing the input of corresponding equipment and labor, saving manpower and material resources, and reducing production costs; Accuracy, but also a corresponding increase in production efficiency and output.
另一方面,本申请实施例还公开了一种轮辐,采用前述的轮辐的制备方法制备,通过前述的轮辐的制备方法制备所得的轮辐,即轮辐成品102c,产品精度高,批量产品一致性好,且成本低,满足客户的需求。On the other hand, the embodiment of the present application also discloses a wheel spoke, which is prepared by the aforementioned method for preparing the wheel spoke, and the wheel spoke prepared by the aforementioned method of preparing the wheel spoke, that is, the finished wheel spoke 102c, has high product precision and good batch product consistency , and low cost, to meet customer needs.
该轮辐包含与前述实施例中的轮辐的制备方法相同的结构和有益效果。轮辐的制备方法的结构和有益效果已经在前述实施例中进行了详细描述,在此不再赘述。The wheel spoke has the same structure and beneficial effect as the manufacturing method of the wheel spoke in the foregoing embodiments. The structure and beneficial effects of the manufacturing method of the spokes have been described in detail in the foregoing embodiments, and will not be repeated here.
以上所述仅为本申请的实施例而已,并不用于限制本申请的保护范围,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only examples of the present application, and are not intended to limit the scope of protection of the present application. For those skilled in the art, various modifications and changes may be made to the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.

Claims (10)

  1. 一种轮辐的制备方法,其特征在于,包括:A method for preparing a spoke, characterized in that it comprises:
    将板料正拉延成型并冲孔,得到拱形的轮辐料坯,所述轮辐料坯的中部形成预孔;drawing and forming the sheet material and punching holes to obtain an arched spoke blank, and a pre-hole is formed in the middle of the spoke blank;
    将所述轮辐料坯挤压成型并整径,得到具有轮廓面的轮辐半成品,且所述轮辐半成品的直边具有预设垂直度;Extruding the spoke blank and adjusting its diameter to obtain a spoke semi-finished product with a profile surface, and the straight edge of the spoke semi-finished product has a preset verticality;
    冲压所述轮辐半成品,以在所述轮辐半成品上形成风孔和螺孔底孔;Stamping the spoke semi-finished product to form air holes and screw hole bottom holes on the spoke semi-finished product;
    精整冲压后的所述轮辐半成品,并挤压所述螺孔底孔至尺寸形成螺孔,得到轮辐成品。Finishing the stamped spoke semi-finished product, and extruding the bottom hole of the screw hole to the size to form a screw hole to obtain the finished spoke.
  2. 根据权利要求1所述的轮辐的制备方法,其特征在于,所述将板料正拉延成型并冲孔,得到拱形的轮辐料坯,所述轮辐料坯的中部形成预孔包括:The preparation method of the wheel spoke according to claim 1, characterized in that, the sheet is drawn and punched to obtain an arched spoke blank, and the pre-hole formed in the middle of the spoke blank comprises:
    将所述板料放置于成型及翻边模的下模上,并通过所述下模上侧的板料定位块定位;Place the sheet material on the lower die of the forming and flanging die, and position it through the sheet positioning block on the upper side of the lower die;
    压机带动上压料板下移压住所述板料的中部;The press drives the upper pressing plate to move down to press the middle part of the sheet;
    所述成型及翻边模的上模下压至所述下模下侧的下压板料,以切除所述板料的四个角,并使所述板料成型、翻边;同时,所述下模的预孔凹模和设置于所述上压料板的预孔冲头配合,以形成所述轮辐料坯的预孔。The upper mold of the forming and flanging die is pressed down to the pressing sheet material on the lower side of the lower mold to cut off the four corners of the sheet material, and the sheet material is formed and flanged; at the same time, the The pre-hole die of the lower mold cooperates with the pre-hole punch arranged on the upper binder plate to form the pre-hole of the spoke blank.
  3. 根据权利要求1所述的轮辐的制备方法,其特征在于,所述将所述轮辐料坯挤压成型并整径,得到具有轮廓面的轮辐半成品,且所述轮辐半成品的直边具有预设垂直度包括:The method for preparing a wheel spoke according to claim 1, wherein the spoke blank is extruded and rounded to obtain a spoke semi-finished product with a profile surface, and the straight edge of the spoke semi-finished product has a predetermined Perpendicularity includes:
    将所述轮辐料坯放置于挤压模的下模上,并通过所述下模和所述轮辐料坯的匹配处粗定位;placing the spoke blank on the lower die of the extrusion die, and roughly positioning through the matching part of the lower die and the spoke blank;
    所述挤压模的上模下压,通过设置于所述上模的导正销穿入所述轮辐料坯精定位以挤压成型,以使所述轮辐料坯上形成所述轮廓面;The upper mold of the extrusion die presses down, and the guide pin provided on the upper mold penetrates the spoke blank for precise positioning to form the extrusion, so that the contour surface is formed on the spoke blank;
    通过所述上模的挤压,使所述轮辐料坯的边缘挤入所述下模与所述下模外侧的整径圈中,使所述轮辐料坯的边缘形成所述直边且具有所述预设 垂直度。Through the extrusion of the upper die, the edge of the spoke blank is extruded into the full diameter circle on the outside of the lower die and the lower die, so that the edge of the spoke blank forms the straight edge and has The preset verticality.
  4. 根据权利要求1所述的轮辐的制备方法,其特征在于,所述冲压所述轮辐半成品,以在所述轮辐半成品上形成风孔和螺孔底孔包括:The method for preparing a spoke according to claim 1, wherein said punching said semi-finished spoke to form air holes and screw holes on said semi-finished spoke comprises:
    将所述轮辐半成品转移至冲压模,并使所述冲压模上的螺孔凹模与所述轮辐半成品上的凸台对位以进行定位;Transferring the spoke semi-finished product to a stamping die, and aligning the screw hole die on the stamping die with the boss on the spoke semi-finished product for positioning;
    所述冲压模上方的滑座下移,所述滑座上螺孔冲头和所述冲压模的螺孔凹模对应,以在所述凸台处形成所述螺孔底孔;所述滑座上的风孔冲头和所述冲压模上的风孔凹模对应,以形成所述风孔。The sliding seat above the stamping die moves down, and the screw hole punch on the sliding seat corresponds to the screw hole die of the stamping die, so as to form the bottom hole of the screw hole at the boss; The air hole punch on the seat corresponds to the air hole die on the stamping die to form the air hole.
  5. 根据权利要求4所述的轮辐的制备方法,其特征在于,所述冲压所述轮辐半成品,以在所述轮辐半成品上形成风孔和螺孔底孔之后,所述方法还包括:The preparation method of the spoke according to claim 4, characterized in that, after stamping the spoke semi-finished product to form air holes and screw hole bottom holes on the spoke semi-finished product, the method further comprises:
    将冲压后的所述轮辐半成品转移至毛刺压模上,挤压所述风孔的毛刺。The stamped semi-finished wheel spoke is transferred to a burr die to squeeze the burrs of the wind holes.
  6. 根据权利要求5所述的轮辐的制备方法,其特征在于,所述将冲压后的所述轮辐半成品转移至毛刺压模上,挤压所述风孔的毛刺包括:The method for preparing a spoke according to claim 5, wherein the step of transferring the stamped semi-finished spoke to a burr die, and squeezing the burr of the wind hole comprises:
    将所述轮辐半成品放置于所述毛刺压模的滑座上,并通过所述螺孔底孔和穿入所述螺孔底孔的螺孔定位销定位;placing the spoke semi-finished product on the sliding seat of the burr die, and positioning through the bottom hole of the screw hole and the screw hole positioning pin penetrating into the bottom hole of the screw hole;
    所述毛刺压模的上模下压压住所述轮辐半成品,所述滑座上的压毛刺冲头对所述风孔的毛刺进行挤压。The upper die of the burr pressing die presses down the spoke semi-finished product, and the burr pressing punch on the slide seat squeezes the burrs of the air holes.
  7. 根据权利要求1所述的轮辐的制备方法,其特征在于,所述精整冲压后的所述轮辐半成品,并挤压所述螺孔底孔至尺寸形成螺孔,得到轮辐成品包括:The preparation method of the wheel spoke according to claim 1, characterized in that, said finishing and punching said semi-finished wheel spoke, and extruding said screw hole bottom hole to a size to form a screw hole, and obtaining the finished wheel spoke comprises:
    将冲压后的所述轮辐半成品放置于精整模具的下模上,并通过所述螺孔底孔对应所述下模的挤螺孔凹模定位;Place the stamped spoke semi-finished product on the lower mold of the finishing mold, and locate the screw hole concave die corresponding to the lower mold through the bottom hole of the screw hole;
    所述精整模具的上模下压,所述上模的冲中孔冲头对应所述下模的冲中孔凹模,以将所述轮辐半成品的预孔冲压形成中孔;The upper mold of the finishing mold presses down, and the punching hole punch of the upper mold corresponds to the punching hole die of the lower mold, so as to punch the pre-hole of the spoke semi-finished product to form the middle hole;
    所述上模的挤螺孔冲头对应所述挤螺孔凹模,以对所述螺孔底孔挤压成型得到螺孔;The screw hole extrusion punch of the upper mold corresponds to the screw hole extrusion die, so as to obtain the screw hole by extrusion molding the bottom hole of the screw hole;
    所述上模和所述下模夹持所述轮辐半成品,以对所述轮辐半成品的对应区域进行精整。The upper mold and the lower mold clamp the spoke semi-finished product to finish corresponding regions of the spoke semi-finished product.
  8. 根据权利要求1~7任意一项所述的轮辐的制备方法,其特征在于,所述轮辐料坯至所述轮辐成品之间的制备过程,通过机械手流转。The method for preparing a spoke according to any one of claims 1-7, characterized in that the preparation process from the spoke blank to the finished spoke is circulated by a manipulator.
  9. 根据权利要求1所述的轮辐的制备方法,其特征在于,所述板料的材质包括高强钢。The manufacturing method of the wheel spoke according to claim 1, characterized in that, the material of the sheet material includes high-strength steel.
  10. 一种轮辐,其特征在于,采用如权利要求1-9任意一项所述的轮辐的制备方法制备。A wheel spoke, characterized in that it is prepared by the method for preparing a wheel spoke according to any one of claims 1-9.
PCT/CN2022/143048 2021-12-30 2022-12-28 Spoke and preparation method therefor WO2023125732A1 (en)

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