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WO2023181150A1 - Setup support apparatus and setup support system - Google Patents

Setup support apparatus and setup support system Download PDF

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Publication number
WO2023181150A1
WO2023181150A1 PCT/JP2022/013392 JP2022013392W WO2023181150A1 WO 2023181150 A1 WO2023181150 A1 WO 2023181150A1 JP 2022013392 W JP2022013392 W JP 2022013392W WO 2023181150 A1 WO2023181150 A1 WO 2023181150A1
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WO
WIPO (PCT)
Prior art keywords
setup
feeder
irradiation
specific slot
slot
Prior art date
Application number
PCT/JP2022/013392
Other languages
French (fr)
Japanese (ja)
Inventor
元則 木村
Original Assignee
株式会社Fuji
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to PCT/JP2022/013392 priority Critical patent/WO2023181150A1/en
Priority to CN202280091796.9A priority patent/CN118679861A/en
Publication of WO2023181150A1 publication Critical patent/WO2023181150A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components

Definitions

  • This specification relates to a setup support device and a setup support system.
  • Patent Document 1 Conventionally, for example, a component matching method disclosed in Patent Document 1 has been known.
  • the conventional component matching method specifies the placement part type information of the component based on the specified slot position information, reads the reel identification information in the slot based on the taught slot position information, and identifies the component based on the reel identification information.
  • the read part type information is specified and the read part type information is compared with the placed part type information.
  • a lighting device is provided that has a light emitting body such as an LED or a lamp that matches the position of the slot, and by lighting the lighting device, it is possible to check whether the result of parts matching is correct or not.
  • the operator is instructed on the slot position in which to set the
  • Patent Document 2 and Patent Document 3 disclose a technique of irradiating light to teach a worker the mounting position of a component.
  • the purpose of this specification is to provide a setup support device and a setup support system that support a worker's setup work with an inexpensive configuration.
  • This specification describes an irradiation device that can move the irradiation position of light emitted from a light source, and a plurality of slots in which a feeder that supplies components to a component mounting machine that mounts components on a board is removably set.
  • a control device that controls the irradiation device based on setup information representing a specific slot in which the feeder needs to be attached or removed, and moves the irradiation position so as to irradiate the specific slot or the feeder set in the specific slot.
  • a setup support device is disclosed.
  • the control device can control the irradiation device based on the setup information, move the irradiation position of the light from the light source, and irradiate the light to a specific slot or a feeder set in the specific slot. can. Therefore, by controlling the irradiation device based on the setup information, the setup support device is able to control the irradiation device by controlling the irradiation device based on the setup information. Light can be irradiated onto the feeder set in the slot. Therefore, the setup support device does not need to prepare irradiation devices tailored to the types of feeders, pallets (device pallets), etc., and can support the setup work of the operator with an inexpensive configuration.
  • FIG. 1 is a schematic diagram for explaining a production line equipped with a setup support system including a setup support device and a host device.
  • FIG. 2 is a perspective view schematically showing main parts of a reel and a feeder.
  • FIG. 3 is a top view for explaining the configuration of a device palette.
  • 2 is a front view for explaining the configuration of the setup support device of FIG. 1.
  • FIG. 2 is a functional block diagram for explaining the configuration of the host device in FIG. 1.
  • FIG. 5 is a schematic diagram for explaining the operation of the setup support device of FIG. 4.
  • FIG. 5 is a schematic diagram for explaining the operation of the setup support device of FIG. 4.
  • FIG. 7 is a side view for explaining the configuration of a setup support device according to a first modification.
  • FIG. 7 is a schematic diagram for explaining the operation of the setup support device according to a second modification.
  • FIG. 7 is a schematic diagram for explaining the operation of the setup support device according to a second modification. It is a schematic diagram for explaining the operation of the setup support device according to a third modification.
  • setup support device and setup support system will be explained with reference to the drawings.
  • the setup operation is supported using a setup support system consisting of a setup support device and a host device, and the feeder set on the device pallet is transported to the component mounting machine that mounts the components on the board.
  • a setup support system consisting of a setup support device and a host device
  • the feeder set on the device pallet is transported to the component mounting machine that mounts the components on the board.
  • the production line 1 includes a setup support device 10, a host device 20, and a component mounting machine 30.
  • the setup support device 10 and the host device 20 form a setup support system S.
  • a carrier 40 is provided for transporting a device pallet 31 that is removably equipped.
  • the carrier 40 can use an AGV as its drive unit, and can automatically transport the feeder F between the setup support device 10 and the component mounting machine 30.
  • the feeder F and the device pallet 31 will be explained.
  • the feeder F is loaded with a reel R.
  • a carrier tape T is wound around the reel R.
  • each reel R is displayed with an identification code KR (for example, a bar code or a two-dimensional code) that identifies the individual reel R.
  • an identification code KF (for example, a bar code or a two-dimensional code) for identifying the feeder F is displayed. Then, the operator identifies the identification code KR representing the loaded reel R and the feeder F loaded with the reel R using a reading device 14 (see FIG. 4) provided in the setup support device 10, which will be described later.
  • the host device 20 reads the identification code KF and sends the respective identification codes KR and KF to the host device 20.
  • the device pallet 31 is capable of supporting a plurality of feeders F, and has a plurality of slots 311 into which the feeders F are removably set.
  • the slot 311 to which the feeder F is attached or the slot 311 to which the feeder F is removed becomes a specific slot 312 in which the feeder F needs to be attached or detached.
  • the specific slots 312 may be distinguished from each other, with the specific slot 312 to which the feeder F is attached being referred to as a specific slot 312S, and the specific slot 312 to which the feeder F is removed being referred to as a specific slot 312R.
  • the setup support device 10 of this embodiment is arranged in an external setup area 2 provided in a production line 1, as shown in FIG.
  • an operator uses the setup support device 10 to perform a kitting operation for loading the reel R onto the feeder F and a setup operation for attaching and detaching the feeder F to the device pallet 31.
  • the setup support device 10 transmits identification codes KR and KF of the reel R and feeder F to the host device 20, as will be described in detail later. Obtain the setup information SI output from. Then, the setup support device 10 guides the specific slot 312 of the device pallet 31 carried by the carrier 40 by moving the light irradiation position based on the acquired setup information SI.
  • the setup support device 10 includes an irradiation device 11 and a control device 12.
  • the irradiation device 11 has a light source 111, and moves the irradiation position of the light irradiated from the light source 111.
  • the control device 12 transmits the identification codes KR and KF to the host device 20 and acquires the setup information SI from the host device 20.
  • the control device 12 controls the irradiation device 11 based on the acquired setup information SI, and moves the irradiation position so as to irradiate the specific slot 312 or the feeder F set in the specific slot 312 with light.
  • the setup support apparatus 10 supports the setup work by guiding the operator to the position of the specific slot 312 in which the feeder F is set among the plurality of slots 311 of the device pallet 31.
  • the reel R and the feeder F can be transported from the warehouse to the external setup area 2 by, for example, a transport vehicle (not shown). Thereby, the operator kits the transported reel R and feeder F in the external setup area 2. Then, in the external setup area 2, the operator attaches the feeder F loaded with the reel R to the specific slot 312S of the device pallet 31 as a setup operation. Further, as a setup work, the operator removes the feeder F from the specific slot 312R of the device pallet 31 that has been removed from the component mounting machine 30 and transported to the external setup area 2 by the carrier 40.
  • the host device 20 of this embodiment is provided inside or outside the production line 1 and is capable of communicating with the setup support device 10 and the component mounting machine 30.
  • the host device 20 performs verification using the identification code KR of the reel R and the identification code KF of the feeder F transmitted from the setup support device 10, for example, based on preset verification information, a production plan, etc.
  • the host device 20 uses the verification results of the feeder F and the reel R to determine the specific slot 312S or 312R based on, for example, a production plan, and sets up information representing the determined specific slot 312S or 312R.
  • the SI is output to the setup support device 10.
  • the setup information SI includes position information corresponding to a plurality of slots 311 in the device palette 31. More specifically, the setup information SI includes information representing the type of device palette 31, which will be described later, and information for irradiating light toward each slot 311 (for example, angle information, distance information, etc.).
  • the setup support device 10 of this embodiment includes the above-described irradiation device 11 and control device 12, a pair of support members 13 that support the irradiation device 11, and a reading device 14. Be prepared.
  • the irradiation device 11 of this embodiment includes a light source 111 and a drive section 112.
  • the light source 111 has as a main component a laser pointer 111a that emits laser light L using a semiconductor laser.
  • the laser pointer 111a is rod-shaped and is configured to irradiate laser light L in a direction along the longitudinal direction.
  • the irradiation device 11 has only one light source 111, that is, only one laser pointer 111a.
  • the drive section 112 includes a rotation support section 113 and a motor 114 that rotationally drives the rotation support section 113.
  • the rotational support section 113 moves the irradiation position of the laser beam L by rotating the light source 111, that is, the laser pointer 111a, around the support axis O using the rotational driving force of the motor 114.
  • the rotation support part 113 supports the laser pointer 111a (light source 111) so that the longitudinal direction of the rod-shaped laser pointer 111a is orthogonal to the support axis O. Thereby, when the rotation support part 113 is rotated by the motor 114, it moves the light from the light source 111, that is, the laser light L from the laser pointer 111a, around the support axis O.
  • the irradiation position of the laser beam L is in the width direction of the device pallet 31. (that is, the direction perpendicular to the extending direction of the slot 311, which is the left-right direction in FIG. 4).
  • the driving unit 112 changes the rotation angle of the rotary support unit 113 by the motor 114, so that the laser beam L irradiated from the laser pointer 111a (light source 111) The irradiation position of can be moved on the device palette 31.
  • the irradiation device 11 directly irradiates the laser beam L to the specific slot 312 of the device pallet 31 and the specific slot 312S to which the feeder F will be attached from now on.
  • the irradiation device 11 irradiates the feeder F with the laser beam L in a specific slot 312R of the device pallet 31, in which the feeder F has already been set and is to be removed.
  • the control device 12 has a computer device having a CPU, ROM, RAM, various interfaces, etc. as its main components, and controls the operation of the setup support device 10 in an integrated manner.
  • the control device 12 communicates with the host device 20 via a network (not shown). Through this communication, the control device 12 transmits the identification codes KR and KF read by the reading device 14 to the host device 20, and receives and acquires the setup information SI from the host device 20. Then, the control device 12 controls the operation of the light source 111 (laser pointer 111a) and drive unit 112 (motor 114) of the irradiation device 11 based on the acquired setup information SI.
  • the support member 13 is erected on the floor surface of the external setup area 2, and supports the irradiation device 11 at the upper end side.
  • the support member 13 has a positioning hole 13a for positioning the device pallet 31 transported by the carrier 40 with respect to the irradiation device 11. Thereby, the support member 13 can position the device pallet 31 at a predetermined position with respect to the irradiation device 11 by inserting the positioning pin 41 (see FIG. 1) provided on the carrier 40 into the positioning hole 13a. can.
  • the positioning pin 41 see FIG. 1
  • the range of light irradiation by the irradiation device 11 more specifically, the range of light irradiation by the laser pointer 111a (light source 111).
  • At least some of the plurality of slots 311 of the device pallet 31 are located in the irradiation range. Therefore, as described above, by moving the irradiation position of the laser beam L, the laser beam L can irradiate each slot 311, that is, the specific slot 312.
  • the main component of the reading device 14 is a scanner device capable of reading barcodes, two-dimensional codes, etc. Then, the reading device 14 reads the identification codes KR and KF for identifying the reel R and the feeder F, and outputs the read identification codes KR and KF to the control device 12.
  • the reading device 14 is immovably fixed and reads the identification codes KR and KF of the reel R and feeder F placed at a reading position by the worker, or it is a hand scanner and is read by the worker. It is possible to read the identification codes KR and KF by moving the camera.
  • the host device 20 is a computer device whose main components are a CPU, ROM, RAM, and various interfaces.
  • the host device 20 sends and receives various information to and from the setup support device 10 and the component mounting machine 30 that are connected to the production line 1 via a network (not shown), and supervises the entire production line 1. functions as a host computer that controls the
  • the host device 20 includes an input section 21, a collation section 22, a determination section 23, and an output section 24.
  • the input unit 21 inputs the identification code KR of the reel R and the identification code KF of the feeder F from the control device 12 of the setup support device 10.
  • the input unit 21 then supplies the input identification codes KR and KF to the collation unit 22.
  • the input unit 21 is not limited to inputting the identification codes KR and KF, but can also input information such as a production plan created by a manager or the like, for example.
  • the input various information can be temporarily stored in a storage device (not shown) provided in the host device 20 (computer).
  • the verification unit 22 obtains the identification codes KR and KF input by the input unit 21.
  • the collation unit 22 collates the reel R and feeder F kitted by the operator using the identification codes KR and KF.
  • the matching unit 22 can perform the matching by referring to information such as preset matching information and a production plan, for example. Then, the matching unit 22 supplies verification information VI representing the verified matching result to the determining unit 23.
  • the determining unit 23 acquires the verification information VI supplied by the collating unit 22.
  • the determining unit 23 uses the verification information VI to generate setup information SI representing the specific slot 312 (specific slot 312S or specific slot 312R) in which the feeder F loaded with the reel R is set.
  • setup information SI representing the specific slot 312 (specific slot 312S or specific slot 312R) in which the feeder F loaded with the reel R is set.
  • the determining unit 23 can refer to information such as a production plan, for example. Then, the determining unit 23 supplies the generated setup information SI to the output unit 24.
  • the output unit 24 acquires the setup information SI generated and supplied by the determination unit 23. Then, the output unit 24 outputs the setup information SI to the control device 12 of the setup support device 10 via a network (not shown).
  • setup support system S including the setup support device 10 and the host device 20
  • the setup support device 10 sends the identification codes KR and KF to the host device 20 (see FIG. 1)
  • the host device 20 generates verification information VI.
  • Setup information SI is generated based on the VI (see FIG. 5).
  • setup information SI is output from the host device 20 to the setup support device 10 (see FIG. 5).
  • the control device 12 acquires the setup information SI output from the host device 20 (see FIG. 1). Then, the control device 12 controls the operation of the irradiation device 11 based on the setup information SI, and irradiates the specific slot 312 (specific slot 312S or specific slot 312R) in the device palette 31 with the laser beam L (see FIG. 4). ).
  • kitted reels R and feeders F there are multiple types of kitted reels R and feeders F. Therefore, there are a plurality of types of device pallets 31 on which the feeder F is set, depending on, for example, the widthwise dimension of the feeder F (that is, the thickness of the feeder F).
  • the control device 12 when the pitch of the slots 311 of the device pallet 31, that is, the inter-feeder pitch P1 corresponding to the width of the feeder F to be set, is large, the control device 12 , the rotation angle of the rotary support part 113 about the support axis O is set large in accordance with the inter-feeder pitch P1, and corresponds to the specific slot 312 (specific slot 312S or specific slot 312R).
  • the control device 12 rotates the rotary support part 113 around the support axis O according to the inter-feeder pitch P2 based on the setup information SI.
  • the rotation angle is set small to correspond to the specific slot 312 (specific slot 312S or specific slot 312R).
  • the laser pointer 111a (light source 111) is rotated by increasing the rotation angle around the support axis O. Therefore, the laser pointer 111a (light source 111) can irradiate the specific slot 312 (specific slot 312S or specific slot 312R) with laser light in accordance with the inter-feeder pitch P1.
  • the light source 111 (laser pointer 111a) is rotated (finely) with a small rotation angle around the support axis O. Therefore, the laser pointer 111a (light source 111) can irradiate the specific slot 312 (specific slot 312S or specific slot 312R) with laser light L in accordance with the inter-feeder pitch P2.
  • one type of irradiation device 11 is configured to respond to different device pallets 31, that is, to respond to different inter-feeder pitches P1 and P2, based on the setup information SI. Accordingly, the specific slot 312 (specific slot 312S or specific slot 312R) can be irradiated with the laser beam L. Thereby, the setup support system S (setup support device 10) can guide the specific slot 312 according to the type of the device palette 31, and can support the setup work by the operator.
  • FIGS. 6 and 7 show a state in which the laser beam L is irradiated onto the groove bottom of the specific slot 312 (specific slot 312S or specific slot 312R).
  • the laser beam L may irradiate the groove wall (side wall) of the specific slot 312 (specific slot 312S or specific slot 312R).
  • the setup support device 10 supplies components to the irradiation device 11, which can move the irradiation position of the light emitted from the light source 111, and the component mounting machine 30, which mounts the components on the board.
  • the irradiation device 11 is controlled based on the setup information SI representing the specific slot 312 in which the feeder F needs to be attached or detached among the plurality of slots 311 in which the feeder F is set to be detachable, and the irradiation device 11 is set to the specific slot 312 or It includes a control device 12 that moves the irradiation position so that the set feeder F is irradiated with light.
  • the control device 12 controls the irradiation device 11 based on the setup information SI, and moves the irradiation position of the light (laser light L) from the light source 111 (laser pointer 111a) to a specific slot. 312 or the feeder F set in the specific slot 312 can be irradiated with light.
  • the setup support device 10 can handle different types of feeders F and device pallets 31 having slots 311 in which feeders F are set, specifically, even when the pitches P1 and P2 between feeders in the device pallets 31 are different.
  • one type of irradiation device 11 can irradiate the specific slot 312 or the feeder F set in the specific slot 312 with light (laser light L). Therefore, the setup support device 10 does not need to prepare multiple types of irradiation devices 11 according to the types of device pallets 31, etc., and can support the setup work of the operator with an inexpensive configuration.
  • the setup support device 10 is fixed to the external setup area 2.
  • a setup support device 50 including a portable irradiation device 51 it is also possible to configure a setup support device 50 including a portable irradiation device 51 to be attached to and detached from the device pallet 31.
  • the setup support device 50 of the first modification will be described below.
  • the light source 511 laser pointer 511a
  • drive section 512 rotation support section 513 and motor 514
  • the setup support device 50 is also provided with a control device and a reading device that operate in the same manner as the control device 12 and the reading device 14 of the setup support device 10 of the above-described embodiment.
  • the setup support device 50 differs from the setup support device 10 of the embodiment described above in that the support member 13 is omitted and a holding member 53 is provided.
  • a positioning pin 32 for positioning the setup support device 50 is provided on the device pallet 31. Therefore, the holding member 53 is provided with a positioning hole 53a through which the positioning pin 32 of the device pallet 31 is inserted to position the device pallet 31 with respect to the setup support apparatus 50.
  • the operator attaches the irradiation device 51 of the setup support device 50 to the device pallet 31 placed on the carrier 40 in the external setup area 2, for example.
  • the operator inserts the positioning pins 32 provided on the device pallet 31 into the positioning holes 53a provided on the holding member 53 and fixes them to the setup support device 50, more specifically, the irradiation device 51.
  • the device pallet 31 is positioned at a predetermined position.
  • the drive unit 512 rotates the light source 511, ie, the laser pointer 511a, around the support axis O.
  • the laser pointer 511a can irradiate the specific slot 312 (specific slot 312S or specific slot 312R) with the laser beam L. Therefore, the same effects as in the above-described embodiment can be obtained also in the first modification.
  • the irradiation device 11 of the setup support device 10 directly irradiates the specific slot 312 of the device pallet 31.
  • a sticker 60 attached to the device pallet 31 may be irradiated as an irradiated member which is an identification part.
  • the sticker 60 displays information (for example, number, groove width, etc.) for identifying each slot 311 of the device pallet 31, and is attached to the corresponding slot 311.
  • the light source 111 (laser pointer 111a) of the irradiation device 11 of the setup support device 10 corresponds to the specific slot 312 (specific slot 312S or specific slot 312R), as shown in FIG. 9, based on the setup information SI. irradiate the seal 60.
  • the seal 60 for identifying each slot 311 becomes the seal 60 as an identification portion for identifying the specific slot 312 (specific slot 312S or specific slot 312R) by being irradiated by the irradiation device 11.
  • the seal 60 only needs to correspond to the slot 311 and be attached so that it can be recognized by the operator.
  • the seal 60 can be attached to the groove bottom or groove wall of the groove-shaped slot 311.
  • a seal 61 attached to the feeder F may be irradiated as the irradiated member.
  • the sticker 61 displays information for identifying the feeder F (for example, a number, an identification symbol, etc.), and is attached to the corresponding feeder F.
  • the light source 111 (laser pointer 111a) of the irradiation device of the setup support device 10 is attached to the specific slot 312 (specific slot 312S or specific slot 312R) as shown in FIG. 10 based on the setup information SI.
  • the seal 61 attached to the feeder F that is being set (set) is irradiated. Thereby, the seal 61 that identifies the feeder F becomes the seal 61 as an identification portion that identifies the specific slot 312S or the specific slot 312R by being irradiated by the irradiation device 11.
  • the seals 60 and 61 can be formed from a material that easily scatters light (laser light L) and attached to the slot 311 or the feeder F. As a result, the seals 60 and 61 reflect the irradiated light (laser light L), thereby improving visibility for the operator. Therefore, it is possible to clearly guide the operator to the specific slot 312 (specific slot 312S or specific slot 312R).
  • the specific slot 312 is irradiated with dotted laser light L.
  • the shape (spot shape) of the laser light L emitted from the light source 111 or the light source 511 is not limited to a dot shape. That is, as shown in FIG. 11, the light source 111 or the light source 511 can emit, for example, a circular or elliptical ring-shaped laser beam L.
  • the setup support devices 10, 50 can emit ring-shaped light (laser light L) from the light sources 111, 511 of the irradiation devices 11, 51, so that, for example, adjacent specific slots 312 (specific slots 312S or The position of the specific slot 312R) can be guided to the operator.
  • laser light L laser light L
  • the light sources 111, 511 of the irradiation devices 11, 51 use the laser pointers 111a, 511a to irradiate the laser light L with a short wavelength.
  • the light sources 111 and 511 are not limited to emitting laser light L having a short wavelength and high straightness.
  • the light sources 111 and 511 may emit light from an LED, a light bulb, or the like having a longer wavelength than the laser light L, and may irradiate the specific slot 312 of the device palette 31.
  • the drive parts 112, 512 of the irradiation devices 11, 51 have the rotation support parts 113, 513 that are rotationally driven by the motors 114, 514, and the laser of the light sources 111, 511
  • the pointers 111a and 511a are rotated around the support axis O.
  • the driving units 112 and 512 of the irradiation devices 11 and 51 can move the light sources 111 and 511 in the arrangement direction of the plurality of slots 311 provided in the device pallet 31 (for example, in the width direction of the device pallet 31). It is also possible to move the slot 311 along a direction perpendicular to the direction in which the slot 311 extends.
  • the control device 12 of the setup support device 10 operates the drive unit 112 based on the setup information SI, and directs the light source 111 ( The laser pointer 111a), that is, the irradiation position is moved linearly. Then, the control device 12 irradiates the light source 111 (laser pointer 111a) that has been moved to the corresponding position with the laser beam L. Thereby, the laser beam L irradiates the specific slot 312 (specific slot 312S or specific slot 312R), for example, in a straight line from above to below. Therefore, it is possible to guide the operator to the specific slot 312 (specific slot 312S or specific slot 312R), and the same effects as the embodiment and each modification described above can be obtained.
  • the light emitted by the light sources 111 and 511 is not limited to monochromatic light.
  • the specific slot 312 (specific slot 312S or specific slot 312R) can be guided to the operator. Therefore, also in this case, the same effects as the embodiment and each modification described above can be obtained.
  • the light sources 111, 511 of the irradiation devices 11, 51 have one laser pointer 111a, 511a.
  • the drive unit 112, 512 rotates one laser pointer 111a, 511a around the support axis O or moves it linearly to guide the laser pointer 111a, 511a.
  • the specific slot 312 (specific slot 312S or specific slot 312R) is irradiated.
  • the light sources 111, 511 are not limited to having only one laser pointer 111a, 511a (that is, one light source 111, 511), and may have a plurality of laser pointers 111a, 511a, for example. However, if a plurality of light sources 111, 511 are used, manufacturing costs may increase, so it is preferable to use one light source 111, 511 as in the embodiment and each modification example described above.
  • Irradiation device 511... Light source, 511a... Laser pointer, 512 ...Drive part, 513...Rotation support part, 514...Motor, S...Setup support system, SI...Setup information, L...Laser light, VI...Verification information (verification result), O...Support shaft, P1, P2... Pitch between feeders

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  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Automatic Assembly (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

This setup support apparatus comprises: an irradiation device that is capable of moving the irradiation position of light radiated from a light source; and a control device that controls the irradiation device on the basis of setup information representing, from among a plurality of slots to which a feeder that supplies a component to a component mounting machine for mounting a component to a substrate may be detachably set, a specific slot for which attachment/detachment of the feeder is necessary, and that moves the irradiation position such that the specific slot or the feeder set in the specific slot is irradiated with light.

Description

セットアップ支援装置及びセットアップ支援システムSetup support device and setup support system
 本明細書は、セットアップ支援装置及びセットアップ支援システムに関するものである。 This specification relates to a setup support device and a setup support system.
 従来から、例えば、特許文献1に開示された部品照合方法が知られている。従来の部品照合方法は、特定されたスロット位置情報に基づいて部品の配置部品種情報を特定し、教示されたスロット位置情報に基づいてスロットにおけるリール識別情報を読取り、リール識別情報に基づき部品の読取部品種情報を特定し、読取部品種情報と配置部品種情報とを照合するようになっている。そして、従来の部品照合方法においては、スロットの位置に合わせたLEDやランプ等の発光体を有する点灯装置が設けられており、点灯装置が点灯することにより、部品照合の結果の正誤や、フィーダをセットするスロットの位置を作業者に教示するようになっている。又、例えば、特許文献2及び特許文献3には、光を照射して部品の取り付け位置を作業者に教示する技術が開示されている。 Conventionally, for example, a component matching method disclosed in Patent Document 1 has been known. The conventional component matching method specifies the placement part type information of the component based on the specified slot position information, reads the reel identification information in the slot based on the taught slot position information, and identifies the component based on the reel identification information. The read part type information is specified and the read part type information is compared with the placed part type information. In the conventional parts matching method, a lighting device is provided that has a light emitting body such as an LED or a lamp that matches the position of the slot, and by lighting the lighting device, it is possible to check whether the result of parts matching is correct or not. The operator is instructed on the slot position in which to set the Further, for example, Patent Document 2 and Patent Document 3 disclose a technique of irradiating light to teach a worker the mounting position of a component.
特開2012-104634号公報Japanese Patent Application Publication No. 2012-104634 特開平3-94499号公報Japanese Patent Application Publication No. 3-94499 国際公開第2011/111122号International Publication No. 2011/111122
 ところで、基板に部品を装着する部品装着機に搬送されるフィーダを、予めパレット等に設けられたスロットにセットするセットアップ作業においては、フィーダをセットすべきスロットが作業者に対して教示されると作業負荷の軽減に繋がり極めて好ましい。この点について、従来の部品照合方法においても点灯装置が点灯することによりフィーダをセットするスロットが教示されるため、作業負荷を軽減することができる。 By the way, in a setup operation in which a feeder to be transported to a component mounting machine that mounts components on a board is set in a slot provided in advance on a pallet, etc., when the operator is instructed on the slot in which the feeder should be set. This is extremely preferable as it reduces the workload. Regarding this point, even in the conventional parts verification method, the slot in which the feeder is to be set is indicated by lighting the lighting device, so that the workload can be reduced.
 しかし、従来の部品照合方法で扱うフィーダやパレット等は複数の種類が存在する。この場合、作業者によるセットアップ作業において、フィーダをセットするスロットを教示するためには、各々のフィーダやパレット等の種類に合わせた点灯装置を用意する必要があり、設備コストが増大してしまう虞がある。 However, there are multiple types of feeders, pallets, etc. that are handled by conventional parts matching methods. In this case, in order to instruct the operator in which slot to set the feeder during setup work, it is necessary to prepare lighting devices suitable for each type of feeder, pallet, etc., which may increase equipment costs. There is.
 本明細書は、安価な構成により作業者のセットアップ作業を支援するセットアップ支援装置及びセットアップ支援システムを提供することを目的とする。 The purpose of this specification is to provide a setup support device and a setup support system that support a worker's setup work with an inexpensive configuration.
 本明細書は、光源から照射される光の照射位置を移動可能な照射装置と、基板に部品を装着する部品装着機に部品を供給するフィーダが着脱可能にセットされる複数のスロットのうち、フィーダの着脱が必要である特定スロットを表すセットアップ情報に基づいて照射装置を制御し、特定スロット又は特定スロットにセットされたフィーダに光を照射するように照射位置を移動させる制御装置と、を備えたセットアップ支援装置を開示する。 This specification describes an irradiation device that can move the irradiation position of light emitted from a light source, and a plurality of slots in which a feeder that supplies components to a component mounting machine that mounts components on a board is removably set. A control device that controls the irradiation device based on setup information representing a specific slot in which the feeder needs to be attached or removed, and moves the irradiation position so as to irradiate the specific slot or the feeder set in the specific slot. A setup support device is disclosed.
 セットアップ支援装置によれば、制御装置は、セットアップ情報に基づいて照射装置を制御し、光源からの光の照射位置を移動させて特定スロット又は特定スロットにセットされたフィーダに光を照射することができる。このため、セットアップ支援装置は、セットアップ情報に基づいて照射装置を制御することにより、フィーダやフィーダがセットされるスロットの形成されたパレット(デバイスパレット)等の種類が異なっても、特定スロット又は特定スロットにセットされたフィーダに光を照射することができる。従って、セットアップ支援装置は、フィーダやパレット(デバイスパレット)等の種類に合わせた照射装置を用意する必要がなく、安価な構成により作業者のセットアップ作業を支援することができる。 According to the setup support device, the control device can control the irradiation device based on the setup information, move the irradiation position of the light from the light source, and irradiate the light to a specific slot or a feeder set in the specific slot. can. Therefore, by controlling the irradiation device based on the setup information, the setup support device is able to control the irradiation device by controlling the irradiation device based on the setup information. Light can be irradiated onto the feeder set in the slot. Therefore, the setup support device does not need to prepare irradiation devices tailored to the types of feeders, pallets (device pallets), etc., and can support the setup work of the operator with an inexpensive configuration.
セットアップ支援装置及びホスト装置を含むセットアップ支援システムを備えた生産ラインを説明するための概要図である。1 is a schematic diagram for explaining a production line equipped with a setup support system including a setup support device and a host device. リール及びフィーダの要部を模式的に示した斜視図である。FIG. 2 is a perspective view schematically showing main parts of a reel and a feeder. デバイスパレットの構成を説明するための上面図である。FIG. 3 is a top view for explaining the configuration of a device palette. 図1のセットアップ支援装置の構成を説明するための正面図である。2 is a front view for explaining the configuration of the setup support device of FIG. 1. FIG. 図1のホスト装置の構成を説明するための機能ブロック図である。FIG. 2 is a functional block diagram for explaining the configuration of the host device in FIG. 1. FIG. 図4のセットアップ支援装置の動作を説明するための概略図である。5 is a schematic diagram for explaining the operation of the setup support device of FIG. 4. FIG. 図4のセットアップ支援装置の動作を説明するための概略図である。5 is a schematic diagram for explaining the operation of the setup support device of FIG. 4. FIG. 第一変形例に係るセットアップ支援装置の構成を説明するための側面図である。FIG. 7 is a side view for explaining the configuration of a setup support device according to a first modification. 第二変形例に係り、セットアップ支援装置の動作を説明するための概略図である。FIG. 7 is a schematic diagram for explaining the operation of the setup support device according to a second modification. 第二変形例に係り、セットアップ支援装置の動作を説明するための概略図である。FIG. 7 is a schematic diagram for explaining the operation of the setup support device according to a second modification. 第三変形例に係り、セットアップ支援装置の動作を説明するための概略図である。It is a schematic diagram for explaining the operation of the setup support device according to a third modification.
 以下、セットアップ支援装置及びセットアップ支援システムについて、図面を参照しながら説明する。本実施形態においては、セットアップ支援装置及びホスト装置からなるセットアップ支援システムを用いてセット作業が支援されてデバイスパレットにセットされたフィーダを基板に部品を装着する部品装着機まで搬送するように構成された生産ラインを例示して説明する。 Hereinafter, the setup support device and setup support system will be explained with reference to the drawings. In this embodiment, the setup operation is supported using a setup support system consisting of a setup support device and a host device, and the feeder set on the device pallet is transported to the component mounting machine that mounts the components on the board. An example of a production line will be explained below.
1.生産ライン1の概要
 生産ライン1は、図1に示すように、セットアップ支援装置10と、ホスト装置20と、部品装着機30と、を備える。ここで、セットアップ支援装置10及びホスト装置20は、セットアップ支援システムSを形成する。又、本実施形態の生産ライン1においては、セットアップ支援装置10と部品装着機30との間にて、部品装着機30に部品を供給する複数のフィーダFを支持可能であり部品装着機30に着脱可能に装備されたデバイスパレット31を搬送するキャリア40を備えている。キャリア40は、例えば、その駆動部にAGVが用いることができ、自動的にセットアップ支援装置10と部品装着機30との間でフィーダFを搬送することが可能である。
1. Overview of Production Line 1 As shown in FIG. 1, the production line 1 includes a setup support device 10, a host device 20, and a component mounting machine 30. Here, the setup support device 10 and the host device 20 form a setup support system S. Furthermore, in the production line 1 of this embodiment, between the setup support device 10 and the component mounting machine 30, it is possible to support a plurality of feeders F that supply parts to the component mounting machine 30. A carrier 40 is provided for transporting a device pallet 31 that is removably equipped. For example, the carrier 40 can use an AGV as its drive unit, and can automatically transport the feeder F between the setup support device 10 and the component mounting machine 30.
 ここで、フィーダF及びデバイスパレット31について、説明しておく、フィーダFは、図2に示すように、リールRが装填される。リールRは、キャリアテープTが巻回されている。そして、リールRには、巻回されるキャリアテープTの材質の相違、更には、キャリアテープTのテープ幅寸法やリールRの幅寸法の相違に応じた複数の種別がある。そして、これら種別の異なるリールRが装填されるフィーダFにも複数の種別がある。 Here, the feeder F and the device pallet 31 will be explained. As shown in FIG. 2, the feeder F is loaded with a reel R. A carrier tape T is wound around the reel R. There are a plurality of types of reel R depending on the material of the carrier tape T wound thereon, and also the tape width of the carrier tape T and the width of the reel R. There are also a plurality of types of feeders F loaded with reels R of different types.
 このため、リールRの各々には、リールRの個体を識別する識別コードKR(例えば、バーコード又は二次元コード等)が表示されている。又、リールRが装填されるフィーダFには、フィーダFを識別する識別コードKF(例えば、バーコード又は二次元コード等)が表示されている。そして、作業者は、セットアップ支援装置10に設けられた後述の読取装置14(図4を参照)を用いて、装填されたリールRを表す識別コードKRとリールRが装填されたフィーダFを識別する識別コードKFとを読み取り、各々の識別コードKR,KFをホスト装置20に送信する。 For this reason, each reel R is displayed with an identification code KR (for example, a bar code or a two-dimensional code) that identifies the individual reel R. Further, on the feeder F into which the reel R is loaded, an identification code KF (for example, a bar code or a two-dimensional code) for identifying the feeder F is displayed. Then, the operator identifies the identification code KR representing the loaded reel R and the feeder F loaded with the reel R using a reading device 14 (see FIG. 4) provided in the setup support device 10, which will be described later. The host device 20 reads the identification code KF and sends the respective identification codes KR and KF to the host device 20.
 デバイスパレット31は、図3に示すように、複数のフィーダFを支持可能であり、フィーダFが着脱可能にセットされる複数のスロット311を有する。そして、デバイスパレット31においては、複数のスロット311のうち、フィーダFが取り付けられるスロット311、又は、フィーダFが取り外されるスロット311が、フィーダFの着脱が必要である特定スロット312となる。尚、以下の説明においては、特定スロット312について、フィーダFを取り付ける特定スロット312を特定スロット312Sとし、フィーダFを取り外す特定スロット312を特定スロット312Rとして区別して説明する場合がある。 As shown in FIG. 3, the device pallet 31 is capable of supporting a plurality of feeders F, and has a plurality of slots 311 into which the feeders F are removably set. In the device pallet 31, among the plurality of slots 311, the slot 311 to which the feeder F is attached or the slot 311 to which the feeder F is removed becomes a specific slot 312 in which the feeder F needs to be attached or detached. In the following description, the specific slots 312 may be distinguished from each other, with the specific slot 312 to which the feeder F is attached being referred to as a specific slot 312S, and the specific slot 312 to which the feeder F is removed being referred to as a specific slot 312R.
 本実施形態のセットアップ支援装置10は、図1に示すように、生産ライン1に設けられた外段取りエリア2に配置されている。外段取りエリア2において、作業者は、セットアップ支援装置10を用いて、リールRのフィーダFへの装填作業(キッティング)や、デバイスパレット31に対してフィーダFを脱着するセットアップ作業を実施する。 The setup support device 10 of this embodiment is arranged in an external setup area 2 provided in a production line 1, as shown in FIG. In the external setup area 2, an operator uses the setup support device 10 to perform a kitting operation for loading the reel R onto the feeder F and a setup operation for attaching and detaching the feeder F to the device pallet 31.
 特に、セットアップ支援装置10は、作業者によるセットアップ作業を支援するために、後に詳述するように、リールR及びフィーダFの各々の識別コードKR,KFをホスト装置20に送信し、ホスト装置20から出力されるセットアップ情報SIを取得する。そして、セットアップ支援装置10は、取得したセットアップ情報SIに基づいて、キャリア40によって搬送されたデバイスパレット31の特定スロット312を、光の照射位置を移動させて案内する。 In particular, in order to support the setup work by the operator, the setup support device 10 transmits identification codes KR and KF of the reel R and feeder F to the host device 20, as will be described in detail later. Obtain the setup information SI output from. Then, the setup support device 10 guides the specific slot 312 of the device pallet 31 carried by the carrier 40 by moving the light irradiation position based on the acquired setup information SI.
 セットアップ支援装置10は、照射装置11と制御装置12とを有する。照射装置11は、光源111を有しており、光源111から照射される光の照射位置を移動させる。制御装置12は、ホスト装置20に識別コードKR,KFを送信すると共に、ホスト装置20からセットアップ情報SIを取得する。 The setup support device 10 includes an irradiation device 11 and a control device 12. The irradiation device 11 has a light source 111, and moves the irradiation position of the light irradiated from the light source 111. The control device 12 transmits the identification codes KR and KF to the host device 20 and acquires the setup information SI from the host device 20.
 そして、制御装置12は、取得したセットアップ情報SIに基づいて照射装置11を制御し、特定スロット312又は特定スロット312にセットされたフィーダFに光を照射するように照射位置を移動させる。これにより、セットアップ支援装置10は、デバイスパレット31の複数のスロット311のうちのフィーダFをセットする特定スロット312の位置を作業者に案内することにより、セットアップ作業を支援する。 Then, the control device 12 controls the irradiation device 11 based on the acquired setup information SI, and moves the irradiation position so as to irradiate the specific slot 312 or the feeder F set in the specific slot 312 with light. Thereby, the setup support apparatus 10 supports the setup work by guiding the operator to the position of the specific slot 312 in which the feeder F is set among the plurality of slots 311 of the device pallet 31.
 尚、本実施形態においては、例えば、図示を省略する搬送車によって倉庫からリールR及びフィーダFが外段取りエリア2に搬送することができる。これにより、作業者は、外段取りエリア2において、搬送されたリールR及びフィーダFのキッティングを行う。そして、外段取りエリア2において、作業者は、セットアップ作業として、リールRが装填されたフィーダFをデバイスパレット31の特定スロット312Sに取り付ける。又、作業者は、セットアップ作業として、部品装着機30から脱されてキャリア40によって外段取りエリア2に搬送されたデバイスパレット31について、特定スロット312RからフィーダFを取り外す。 In this embodiment, the reel R and the feeder F can be transported from the warehouse to the external setup area 2 by, for example, a transport vehicle (not shown). Thereby, the operator kits the transported reel R and feeder F in the external setup area 2. Then, in the external setup area 2, the operator attaches the feeder F loaded with the reel R to the specific slot 312S of the device pallet 31 as a setup operation. Further, as a setup work, the operator removes the feeder F from the specific slot 312R of the device pallet 31 that has been removed from the component mounting machine 30 and transported to the external setup area 2 by the carrier 40.
 本実施形態のホスト装置20は、生産ライン1の内部又は外部に設けられており、セットアップ支援装置10及び部品装着機30と通信可能とされている。ホスト装置20は、例えば、予め設定された照合情報や生産計画等に基づき、セットアップ支援装置10から送信されたリールRの識別コードKRとフィーダFの識別コードKFとを用いて照合を行う。 The host device 20 of this embodiment is provided inside or outside the production line 1 and is capable of communicating with the setup support device 10 and the component mounting machine 30. The host device 20 performs verification using the identification code KR of the reel R and the identification code KF of the feeder F transmitted from the setup support device 10, for example, based on preset verification information, a production plan, etc.
 そして、ホスト装置20は、フィーダF及びリールRの照合結果を用い、例えば、生産計画等に基づいて特定スロット312S又は特定スロット312Rを決定し、決定した特定スロット312S又は特定スロット312Rを表すセットアップ情報SIをセットアップ支援装置10に出力する。尚、セットアップ情報SIとしては、デバイスパレット31における複数のスロット311に対応する位置情報を含んでいる。より具体的に、セットアップ情報SIとしては、後述するデバイスパレット31の種類を表す情報及び各スロット311に向けて光を照射するための情報(例えば、角度情報や距離情報等)を含んでいる。 Then, the host device 20 uses the verification results of the feeder F and the reel R to determine the specific slot 312S or 312R based on, for example, a production plan, and sets up information representing the determined specific slot 312S or 312R. The SI is output to the setup support device 10. Note that the setup information SI includes position information corresponding to a plurality of slots 311 in the device palette 31. More specifically, the setup information SI includes information representing the type of device palette 31, which will be described later, and information for irradiating light toward each slot 311 (for example, angle information, distance information, etc.).
2.セットアップ支援装置10の構成
 本実施形態のセットアップ支援装置10は、図1に示すように、照射装置11が外段取りエリア2の床面に立設されて固定される。このため、本実施形態のセットアップ支援装置10は、図4に示すように、上述した照射装置11及び制御装置12と、照射装置11を支持する一対の支持部材13と、読取装置14と、を備える。
2. Configuration of Setup Support Device 10 As shown in FIG. 1, in the setup support device 10 of this embodiment, the irradiation device 11 is erected and fixed on the floor of the external setup area 2. Therefore, as shown in FIG. 4, the setup support device 10 of this embodiment includes the above-described irradiation device 11 and control device 12, a pair of support members 13 that support the irradiation device 11, and a reading device 14. Be prepared.
 本実施形態の照射装置11は、光源111と、駆動部112とを有する。光源111は、半導体レーザを利用してレーザ光Lを照射するレーザポインタ111aを主要構成部品として有している。本実施形態において、レーザポインタ111aは、棒状とされており、レーザ光Lを長手方向に沿った方向に照射するようになっている。そして、本実施形態においては、照射装置11は、光源111を1つのみ、即ち、レーザポインタ111aを1つのみ有する。 The irradiation device 11 of this embodiment includes a light source 111 and a drive section 112. The light source 111 has as a main component a laser pointer 111a that emits laser light L using a semiconductor laser. In this embodiment, the laser pointer 111a is rod-shaped and is configured to irradiate laser light L in a direction along the longitudinal direction. In this embodiment, the irradiation device 11 has only one light source 111, that is, only one laser pointer 111a.
 駆動部112は、回転支持部113と、回転支持部113を回転駆動するモータ114とを有する。回転支持部113は、モータ114の回転駆動力により、光源111即ちレーザポインタ111aを支持軸O回りに回転させることによってレーザ光Lの照射位置を移動させる。本実施形態において、回転支持部113は、棒状のレーザポインタ111aの長手方向が支持軸Oと直交するように、レーザポインタ111a(光源111)を支持する。これにより、回転支持部113は、モータ114によって回転されると、光源111の光即ちレーザポインタ111aのレーザ光Lを支持軸O回りに沿って移動させる。 The drive section 112 includes a rotation support section 113 and a motor 114 that rotationally drives the rotation support section 113. The rotational support section 113 moves the irradiation position of the laser beam L by rotating the light source 111, that is, the laser pointer 111a, around the support axis O using the rotational driving force of the motor 114. In this embodiment, the rotation support part 113 supports the laser pointer 111a (light source 111) so that the longitudinal direction of the rod-shaped laser pointer 111a is orthogonal to the support axis O. Thereby, when the rotation support part 113 is rotated by the motor 114, it moves the light from the light source 111, that is, the laser light L from the laser pointer 111a, around the support axis O.
 従って、図4にて一点鎖線により示すように、レーザポインタ111aがレーザ光Lを照射する照射方向にてデバイスパレット31が配置された場合、レーザ光Lの照射位置は、デバイスパレット31の幅方向(即ち、スロット311の延設方向に直交する方向であって図4において紙面左右方向)に沿って移動する。これにより、駆動部112は、モータ114によって回転支持部113の回転角を変更することにより、図4にて二点鎖線により示すように、レーザポインタ111a(光源111)から照射されるレーザ光Lの照射位置をデバイスパレット31上において移動させることができる。 Therefore, as shown by the dashed line in FIG. 4, when the device pallet 31 is arranged in the irradiation direction in which the laser pointer 111a irradiates the laser beam L, the irradiation position of the laser beam L is in the width direction of the device pallet 31. (that is, the direction perpendicular to the extending direction of the slot 311, which is the left-right direction in FIG. 4). As a result, the driving unit 112 changes the rotation angle of the rotary support unit 113 by the motor 114, so that the laser beam L irradiated from the laser pointer 111a (light source 111) The irradiation position of can be moved on the device palette 31.
 ここで、照射装置11は、デバイスパレット31の特定スロット312であって、フィーダFがこれから取り付けられる特定スロット312Sについては特定スロット312に直接的にレーザ光Lを照射する。一方、照射装置11は、デバイスパレット31の特定スロット312であって、既にフィーダFがセットされておりこれからフィーダFが取り外される特定スロット312RについてはフィーダFにレーザ光Lを照射する。 Here, the irradiation device 11 directly irradiates the laser beam L to the specific slot 312 of the device pallet 31 and the specific slot 312S to which the feeder F will be attached from now on. On the other hand, the irradiation device 11 irradiates the feeder F with the laser beam L in a specific slot 312R of the device pallet 31, in which the feeder F has already been set and is to be removed.
 制御装置12は、CPU、ROM、RAM、各種インターフェース等を有するコンピュータ装置を主要構成部品とし、セットアップ支援装置10の動作を統括的に制御する。そして、制御装置12は、図示省略のネットワークを介して、ホスト装置20と通信する。この通信により、制御装置12は、読取装置14によって読み取った識別コードKR,KFをホスト装置20に送信すると共に、ホスト装置20からセットアップ情報SIを受信して取得する。そして、制御装置12は、取得したセットアップ情報SIに基づいて、照射装置11の光源111(レーザポインタ111a)及び駆動部112(モータ114)の動作を制御する。 The control device 12 has a computer device having a CPU, ROM, RAM, various interfaces, etc. as its main components, and controls the operation of the setup support device 10 in an integrated manner. The control device 12 communicates with the host device 20 via a network (not shown). Through this communication, the control device 12 transmits the identification codes KR and KF read by the reading device 14 to the host device 20, and receives and acquires the setup information SI from the host device 20. Then, the control device 12 controls the operation of the light source 111 (laser pointer 111a) and drive unit 112 (motor 114) of the irradiation device 11 based on the acquired setup information SI.
 支持部材13は、外段取りエリア2の床面に立設されており、上端側にて照射装置11を支持する。支持部材13は、キャリア40によって搬送されたデバイスパレット31を照射装置11に対して位置決めするための位置決め穴13aを有する。これにより、支持部材13は、キャリア40に設けられた位置決めピン41(図1を参照)を位置決め穴13aに挿通させることにより、照射装置11に対してデバイスパレット31を所定位置に位置決めすることができる。そして、デバイスパレット31が照射装置11に対して所定位置に位置決めされることにより、照射装置11による光の照射範囲、より具体的には、レーザポインタ111a(光源111)が照射するレーザ光Lの照射範囲に、デバイスパレット31の複数のスロット311の少なくとも一部が位置するようになる。従って、上述したように、レーザ光Lの照射位置を移動させることにより、レーザ光Lが各々のスロット311即ち特定スロット312を照射することができる。 The support member 13 is erected on the floor surface of the external setup area 2, and supports the irradiation device 11 at the upper end side. The support member 13 has a positioning hole 13a for positioning the device pallet 31 transported by the carrier 40 with respect to the irradiation device 11. Thereby, the support member 13 can position the device pallet 31 at a predetermined position with respect to the irradiation device 11 by inserting the positioning pin 41 (see FIG. 1) provided on the carrier 40 into the positioning hole 13a. can. By positioning the device pallet 31 at a predetermined position with respect to the irradiation device 11, the range of light irradiation by the irradiation device 11, more specifically, the range of light irradiation by the laser pointer 111a (light source 111). At least some of the plurality of slots 311 of the device pallet 31 are located in the irradiation range. Therefore, as described above, by moving the irradiation position of the laser beam L, the laser beam L can irradiate each slot 311, that is, the specific slot 312.
 読取装置14は、バーコード又は二次元コード等を読み取り可能スキャナ装置を主要構成部品とする。そして、読取装置14は、リールR及びフィーダFを識別する識別コードKR,KFを読み取り、読み取った識別コードKR,KFを制御装置12に出力する。ここで、読取装置14は、移動不能に固定されていて作業者によって読み取り位置に配置されたリールR及びフィーダFの識別コードKR,KFを読み取ったり、或いは、ハンドスキャナとされていて作業者によって移動されて識別コードKR,KFを読み取ったりすることが可能である。 The main component of the reading device 14 is a scanner device capable of reading barcodes, two-dimensional codes, etc. Then, the reading device 14 reads the identification codes KR and KF for identifying the reel R and the feeder F, and outputs the read identification codes KR and KF to the control device 12. Here, the reading device 14 is immovably fixed and reads the identification codes KR and KF of the reel R and feeder F placed at a reading position by the worker, or it is a hand scanner and is read by the worker. It is possible to read the identification codes KR and KF by moving the camera.
3.ホスト装置20
 ホスト装置20は、CPU、ROM、RAM、各種インターフェースを主要構成部品とするコンピュータ装置である。そして、ホスト装置20は、生産ライン1に構築された図示省略のネットワークを介して接続されたセットアップ支援装置10及び部品装着機30との間で各種情報を送受信し、生産ライン1の全体を統括的に制御するホストコンピュータとして機能する。
3. Host device 20
The host device 20 is a computer device whose main components are a CPU, ROM, RAM, and various interfaces. The host device 20 sends and receives various information to and from the setup support device 10 and the component mounting machine 30 that are connected to the production line 1 via a network (not shown), and supervises the entire production line 1. functions as a host computer that controls the
 ホスト装置20は、図5に示すように、入力部21、照合部22、決定部23及び出力部24を有する。入力部21は、セットアップ支援装置10の制御装置12からリールRの識別コードKR及びフィーダFの識別コードKFを入力する。そして、入力部21は、入力した識別コードKR,KFを照合部22に供給する。 As shown in FIG. 5, the host device 20 includes an input section 21, a collation section 22, a determination section 23, and an output section 24. The input unit 21 inputs the identification code KR of the reel R and the identification code KF of the feeder F from the control device 12 of the setup support device 10. The input unit 21 then supplies the input identification codes KR and KF to the collation unit 22.
 ここで、入力部21は、識別コードKR,KFを入力することに限られず、例えば、管理者等によって作成された生産計画等の情報を入力することも可能である。そして、入力された各種情報は、ホスト装置20(コンピュータ)に設けられた記憶装置(図示省略)に一時的に記憶することができるようになっている。 Here, the input unit 21 is not limited to inputting the identification codes KR and KF, but can also input information such as a production plan created by a manager or the like, for example. The input various information can be temporarily stored in a storage device (not shown) provided in the host device 20 (computer).
 照合部22は、入力部21によって入力された識別コードKR,KFを取得する。照合部22は、識別コードKR,KFを用いて、作業者によってキッティングされたリールR及びフィーダFを照合する。ここで、照合部22は、キッティングされたリールR及びフィーダFを照合するに当たり、例えば、予め設定された照合情報や生産計画等の情報を参照して照合を行うことができる。そして、照合部22は、照合した照合結果を表すベリフィケーション情報VIを決定部23に供給する。 The verification unit 22 obtains the identification codes KR and KF input by the input unit 21. The collation unit 22 collates the reel R and feeder F kitted by the operator using the identification codes KR and KF. Here, when comparing the kitted reel R and feeder F, the matching unit 22 can perform the matching by referring to information such as preset matching information and a production plan, for example. Then, the matching unit 22 supplies verification information VI representing the verified matching result to the determining unit 23.
 決定部23は、照合部22によって供給されたベリフィケーション情報VIを取得する。決定部23は、ベリフィケーション情報VIを用いて、リールRが装填されたフィーダFをセットする特定スロット312(特定スロット312S又は特定スロット312R)を表すセットアップ情報SIを生成する。ここで、決定部23は、セットアップ情報SIを生成するに当たり、例えば、生産計画等の情報を参照することができる。そして、決定部23は、生成したセットアップ情報SIを出力部24に供給する。 The determining unit 23 acquires the verification information VI supplied by the collating unit 22. The determining unit 23 uses the verification information VI to generate setup information SI representing the specific slot 312 (specific slot 312S or specific slot 312R) in which the feeder F loaded with the reel R is set. Here, in generating the setup information SI, the determining unit 23 can refer to information such as a production plan, for example. Then, the determining unit 23 supplies the generated setup information SI to the output unit 24.
 出力部24は、決定部23によって生成されて供給されたセットアップ情報SIを取得する。そして、出力部24は、図示省略のネットワークを介して、セットアップ支援装置10の制御装置12にセットアップ情報SIを出力する。 The output unit 24 acquires the setup information SI generated and supplied by the determination unit 23. Then, the output unit 24 outputs the setup information SI to the control device 12 of the setup support device 10 via a network (not shown).
4.セットアップ支援システムSの動作
 次に、セットアップ支援装置10及びホスト装置20からなるセットアップ支援システムSの動作について説明する。セットアップ支援システムSにおいては、セットアップ支援装置10から識別コードKR,KFがホスト装置20に送信される(図1を参照)と、ホスト装置20においてベリフィケーション情報VIが生成され、ベリフィケーション情報VIに基づいてセットアップ情報SIが生成される(図5を参照)。そして、セットアップ支援システムSにおいては、ホスト装置20からセットアップ支援装置10に対してセットアップ情報SIが出力される(図5を参照)。
4. Operation of Setup Support System S Next, the operation of the setup support system S including the setup support device 10 and the host device 20 will be described. In the setup support system S, when the setup support device 10 sends the identification codes KR and KF to the host device 20 (see FIG. 1), the host device 20 generates verification information VI. Setup information SI is generated based on the VI (see FIG. 5). In the setup support system S, setup information SI is output from the host device 20 to the setup support device 10 (see FIG. 5).
 セットアップ支援装置10においては、制御装置12がホスト装置20から出力されたセットアップ情報SIを取得する(図1を参照)。そして、制御装置12は、セットアップ情報SIに基づいて照射装置11の作動を制御し、デバイスパレット31における特定スロット312(特定スロット312S又は特定スロット312R)にレーザ光Lを照射する(図4を参照)。 In the setup support device 10, the control device 12 acquires the setup information SI output from the host device 20 (see FIG. 1). Then, the control device 12 controls the operation of the irradiation device 11 based on the setup information SI, and irradiates the specific slot 312 (specific slot 312S or specific slot 312R) in the device palette 31 with the laser beam L (see FIG. 4). ).
 ところで、キッティングされるリールR及びフィーダFは、上述したように、複数種類が存在する。このため、フィーダFがセットされるデバイスパレット31も、例えば、フィーダFの幅方向の寸法(即ち、フィーダFの厚み)に対応して複数種類が存在する。 By the way, as described above, there are multiple types of kitted reels R and feeders F. Therefore, there are a plurality of types of device pallets 31 on which the feeder F is set, depending on, for example, the widthwise dimension of the feeder F (that is, the thickness of the feeder F).
 このため、制御装置12は、図6に示すように、デバイスパレット31のスロット311のピッチ、即ち、セットされるフィーダFの幅に応じたフィーダ間ピッチP1が大きい場合、セットアップ情報SIに基づいて、フィーダ間ピッチP1に合わせて回転支持部113の支持軸O回りの回転角を大きく設定し、特定スロット312(特定スロット312S又は特定スロット312R)に対応する。一方、制御装置12は、図7に示すように、デバイスパレット31におけるフィーダ間ピッチP2が小さい場合、セットアップ情報SIに基づいて、フィーダ間ピッチP2に合わせて回転支持部113の支持軸O回りの回転角を小さく設定し、特定スロット312(特定スロット312S又は特定スロット312R)に対応する。 Therefore, as shown in FIG. 6, when the pitch of the slots 311 of the device pallet 31, that is, the inter-feeder pitch P1 corresponding to the width of the feeder F to be set, is large, the control device 12 , the rotation angle of the rotary support part 113 about the support axis O is set large in accordance with the inter-feeder pitch P1, and corresponds to the specific slot 312 (specific slot 312S or specific slot 312R). On the other hand, as shown in FIG. 7, when the inter-feeder pitch P2 in the device pallet 31 is small, the control device 12 rotates the rotary support part 113 around the support axis O according to the inter-feeder pitch P2 based on the setup information SI. The rotation angle is set small to correspond to the specific slot 312 (specific slot 312S or specific slot 312R).
 これにより、図6に示すように、大きなフィーダ間ピッチP1を有するデバイスパレット31の場合には、レーザポインタ111a(光源111)が支持軸O回りの回転角を大きくして回転される。このため、レーザポインタ111a(光源111)は、フィーダ間ピッチP1に対応して、特定スロット312(特定スロット312S又は特定スロット312R)にレーザ光を照射することができる。 As a result, as shown in FIG. 6, in the case of the device pallet 31 having a large inter-feeder pitch P1, the laser pointer 111a (light source 111) is rotated by increasing the rotation angle around the support axis O. Therefore, the laser pointer 111a (light source 111) can irradiate the specific slot 312 (specific slot 312S or specific slot 312R) with laser light in accordance with the inter-feeder pitch P1.
 一方、図7に示すように、狭いフィーダ間ピッチP2を有するデバイスパレット31の場合には、光源111(レーザポインタ111a)が支持軸O回りの回転角を小さくして(細かく)回転される。このため、レーザポインタ111a(光源111)は、フィーダ間ピッチP2に対応して、特定スロット312(特定スロット312S又は特定スロット312R)にレーザ光Lを照射することができる。 On the other hand, as shown in FIG. 7, in the case of the device pallet 31 having a narrow inter-feeder pitch P2, the light source 111 (laser pointer 111a) is rotated (finely) with a small rotation angle around the support axis O. Therefore, the laser pointer 111a (light source 111) can irradiate the specific slot 312 (specific slot 312S or specific slot 312R) with laser light L in accordance with the inter-feeder pitch P2.
 従って、セットアップ支援システムS、より詳しくは、セットアップ支援装置10においては、セットアップ情報SIに基づき、1種類の照射装置11が異なるデバイスパレット31に応じて、即ち、異なるフィーダ間ピッチP1,P2に応じて、特定スロット312(特定スロット312S又は特定スロット312R)にレーザ光Lを照射することができる。これにより、セットアップ支援システムS(セットアップ支援装置10)は、デバイスパレット31の種類に応じて特定スロット312を案内することができ、作業者によるセットアップ作業を支援することができる。 Therefore, in the setup support system S, more specifically, in the setup support device 10, one type of irradiation device 11 is configured to respond to different device pallets 31, that is, to respond to different inter-feeder pitches P1 and P2, based on the setup information SI. Accordingly, the specific slot 312 (specific slot 312S or specific slot 312R) can be irradiated with the laser beam L. Thereby, the setup support system S (setup support device 10) can guide the specific slot 312 according to the type of the device palette 31, and can support the setup work by the operator.
 尚、図6及び図7においては、レーザ光Lが特定スロット312(特定スロット312S又は特定スロット312R)の溝底に照射された状態を示すようにした。しかし、作業者による視認性を悪化させない場合には、レーザ光Lが特定スロット312(特定スロット312S又は特定スロット312R)の溝壁(側壁)を照射するようにしても良い。 Note that FIGS. 6 and 7 show a state in which the laser beam L is irradiated onto the groove bottom of the specific slot 312 (specific slot 312S or specific slot 312R). However, in a case where the visibility for the operator is not deteriorated, the laser beam L may irradiate the groove wall (side wall) of the specific slot 312 (specific slot 312S or specific slot 312R).
 以上の説明からも理解できるように、セットアップ支援装置10は、光源111から照射される光の照射位置を移動可能な照射装置11と、基板に部品を装着する部品装着機30に部品を供給するフィーダFが着脱可能にセットされる複数のスロット311のうち、フィーダFの着脱が必要である特定スロット312を表すセットアップ情報SIに基づいて照射装置11を制御し、特定スロット312又は特定スロット312にセットされたフィーダFに光を照射するように照射位置を移動させる制御装置12と、を備える。 As can be understood from the above description, the setup support device 10 supplies components to the irradiation device 11, which can move the irradiation position of the light emitted from the light source 111, and the component mounting machine 30, which mounts the components on the board. The irradiation device 11 is controlled based on the setup information SI representing the specific slot 312 in which the feeder F needs to be attached or detached among the plurality of slots 311 in which the feeder F is set to be detachable, and the irradiation device 11 is set to the specific slot 312 or It includes a control device 12 that moves the irradiation position so that the set feeder F is irradiated with light.
 セットアップ支援装置10によれば、制御装置12は、セットアップ情報SIに基づいて照射装置11を制御し、光源111(レーザポインタ111a)からの光(レーザ光L)の照射位置を移動させて特定スロット312又は特定スロット312にセットされたフィーダFに光を照射することができる。これにより、セットアップ支援装置10は、フィーダFやフィーダFがセットされるスロット311の形成されたデバイスパレット31等の種類、具体的には、デバイスパレット31におけるフィーダ間ピッチP1,P2が異なっても、1種類の照射装置11が特定スロット312又は特定スロット312にセットされたフィーダFに光(レーザ光L)を照射することができる。従って、セットアップ支援装置10は、デバイスパレット31等の種類に合わせて複数種類の照射装置11を用意する必要がなく、安価な構成により作業者のセットアップ作業を支援することができる。 According to the setup support device 10, the control device 12 controls the irradiation device 11 based on the setup information SI, and moves the irradiation position of the light (laser light L) from the light source 111 (laser pointer 111a) to a specific slot. 312 or the feeder F set in the specific slot 312 can be irradiated with light. As a result, the setup support device 10 can handle different types of feeders F and device pallets 31 having slots 311 in which feeders F are set, specifically, even when the pitches P1 and P2 between feeders in the device pallets 31 are different. , one type of irradiation device 11 can irradiate the specific slot 312 or the feeder F set in the specific slot 312 with light (laser light L). Therefore, the setup support device 10 does not need to prepare multiple types of irradiation devices 11 according to the types of device pallets 31, etc., and can support the setup work of the operator with an inexpensive configuration.
5.第一変形例
 上述した実施形態においては、セットアップ支援装置10を外段取りエリア2に固定するようにした。しかし、図8に示すように、可搬性を有する照射装置51を備えたセットアップ支援装置50をデバイスパレット31に対して着脱するように構成することも可能である。以下、第一変形例のセットアップ支援装置50を説明する。
5. First Modified Example In the embodiment described above, the setup support device 10 is fixed to the external setup area 2. However, as shown in FIG. 8, it is also possible to configure a setup support device 50 including a portable irradiation device 51 to be attached to and detached from the device pallet 31. The setup support device 50 of the first modification will be described below.
 尚、照射装置51を構成する光源511(レーザポインタ511a)、駆動部512(回転支持部513及びモータ514)は、上述した実施形態のセットアップ支援装置10の光源111(レーザポインタ111a)、駆動部112(回転支持部113及びモータ114)と同様に動作するため、その説明を省略する。又、図示を省略するが、セットアップ支援装置50においても、上述した実施形態のセットアップ支援装置10の制御装置12及び読取装置14と同様に動作する制御装置及び読取装置が設けられる。 Note that the light source 511 (laser pointer 511a) and drive section 512 (rotation support section 513 and motor 514) that constitute the irradiation device 51 are the same as the light source 111 (laser pointer 111a) and drive section of the setup support device 10 of the embodiment described above. 112 (rotation support part 113 and motor 114), the explanation thereof will be omitted. Further, although not shown, the setup support device 50 is also provided with a control device and a reading device that operate in the same manner as the control device 12 and the reading device 14 of the setup support device 10 of the above-described embodiment.
 セットアップ支援装置50は、図8に示すように、上述した実施形態のセットアップ支援装置10とは異なり、支持部材13が省略され、保持部材53が設けられる。そして、第一変形例においては、デバイスパレット31に対し、セットアップ支援装置50を位置決めするための位置決めピン32が設けられている。このため、保持部材53には、デバイスパレット31の位置決めピン32を挿通して、セットアップ支援装置50に対してデバイスパレット31を位置決めする位置決め穴53aが設けられる。 As shown in FIG. 8, the setup support device 50 differs from the setup support device 10 of the embodiment described above in that the support member 13 is omitted and a holding member 53 is provided. In the first modification, a positioning pin 32 for positioning the setup support device 50 is provided on the device pallet 31. Therefore, the holding member 53 is provided with a positioning hole 53a through which the positioning pin 32 of the device pallet 31 is inserted to position the device pallet 31 with respect to the setup support apparatus 50.
 これにより、作業者は、外段取りエリア2において、例えば、キャリア40に載置されているデバイスパレット31に対して、セットアップ支援装置50の照射装置51を装着する。この場合、作業者は、デバイスパレット31に設けられた位置決めピン32を保持部材53に設けられた位置決め穴53aに挿通して固定することにより、セットアップ支援装置50、より詳しくは、照射装置51に対してデバイスパレット31を所定位置に位置決めする。 Thereby, the operator attaches the irradiation device 51 of the setup support device 50 to the device pallet 31 placed on the carrier 40 in the external setup area 2, for example. In this case, the operator inserts the positioning pins 32 provided on the device pallet 31 into the positioning holes 53a provided on the holding member 53 and fixes them to the setup support device 50, more specifically, the irradiation device 51. On the other hand, the device pallet 31 is positioned at a predetermined position.
 セットアップ支援装置50においては、照射装置51がデバイスパレット31に装着された状態で、上述した実施形態のセットアップ支援装置10と同様に、セットアップ情報SIに基づいて、駆動部512(回転支持部513及びモータ514)が光源511即ちレーザポインタ511aを支持軸O回りに回転させる。これにより、レーザポインタ511aは、特定スロット312(特定スロット312S又は特定スロット312R)にレーザ光Lを照射することができる。従って、第一変形例においても、上述した実施形態と同様の効果が得られる。 In the setup support device 50, when the irradiation device 51 is attached to the device pallet 31, the drive unit 512 (rotation support unit 513 and A motor 514) rotates the light source 511, ie, the laser pointer 511a, around the support axis O. Thereby, the laser pointer 511a can irradiate the specific slot 312 (specific slot 312S or specific slot 312R) with the laser beam L. Therefore, the same effects as in the above-described embodiment can be obtained also in the first modification.
6.第二変形例
 上述した実施形態及び第一変形例においては、セットアップ支援装置10の照射装置11がデバイスパレット31の特定スロット312を直接的に照射するようにした。これに代えて、又は、加えて、図9に示すように、識別部である被照射部材としてデバイスパレット31に添付されるシール60を照射しても良い。
6. Second Modification In the embodiment and first modification described above, the irradiation device 11 of the setup support device 10 directly irradiates the specific slot 312 of the device pallet 31. Instead or in addition to this, as shown in FIG. 9, a sticker 60 attached to the device pallet 31 may be irradiated as an irradiated member which is an identification part.
 シール60は、デバイスパレット31の各々のスロット311を識別する情報(例えば、番号や溝幅等)を表示し、対応するスロット311に添付される。そして、例えば、セットアップ支援装置10の照射装置11の光源111(レーザポインタ111a)は、セットアップ情報SIに基づいて、図9に示すように、特定スロット312(特定スロット312S又は特定スロット312R)に対応するシール60を照射する。これにより、各々のスロット311を識別するシール60は、照射装置11が照射することによって、特定スロット312(特定スロット312S又は特定スロット312R)を識別する識別部としてのシール60となる。尚、シール60は、スロット311に対応し、且つ、作業者によって認識可能に添付されていれば良く、例えば、溝状のスロット311の溝底や溝壁等に添付することができる。 The sticker 60 displays information (for example, number, groove width, etc.) for identifying each slot 311 of the device pallet 31, and is attached to the corresponding slot 311. For example, the light source 111 (laser pointer 111a) of the irradiation device 11 of the setup support device 10 corresponds to the specific slot 312 (specific slot 312S or specific slot 312R), as shown in FIG. 9, based on the setup information SI. irradiate the seal 60. Thereby, the seal 60 for identifying each slot 311 becomes the seal 60 as an identification portion for identifying the specific slot 312 (specific slot 312S or specific slot 312R) by being irradiated by the irradiation device 11. The seal 60 only needs to correspond to the slot 311 and be attached so that it can be recognized by the operator. For example, the seal 60 can be attached to the groove bottom or groove wall of the groove-shaped slot 311.
 或いは、図10に示すように、被照射部材としてフィーダFに添付されるシール61を照射しても良い。シール61は、フィーダFを識別する情報(例えば、番号や識別記号等)を表示し、対応するフィーダFに添付される。そして、例えば、セットアップ支援装置10の照射装置の光源111(レーザポインタ111a)は、セットアップ情報SIに基づいて、図10に示すように、特定スロット312(特定スロット312S又は特定スロット312R)に取り付けられている(セットされている)フィーダFに添付されたシール61を照射する。これにより、フィーダFを識別するシール61は、照射装置11が照射することによって、特定スロット312S又は特定スロット312Rを識別する識別部としてのシール61となる。 Alternatively, as shown in FIG. 10, a seal 61 attached to the feeder F may be irradiated as the irradiated member. The sticker 61 displays information for identifying the feeder F (for example, a number, an identification symbol, etc.), and is attached to the corresponding feeder F. For example, the light source 111 (laser pointer 111a) of the irradiation device of the setup support device 10 is attached to the specific slot 312 (specific slot 312S or specific slot 312R) as shown in FIG. 10 based on the setup information SI. The seal 61 attached to the feeder F that is being set (set) is irradiated. Thereby, the seal 61 that identifies the feeder F becomes the seal 61 as an identification portion that identifies the specific slot 312S or the specific slot 312R by being irradiated by the irradiation device 11.
 尚、照射装置11の光源111(レーザポインタ111a)、又は、照射装置51の光源511(レーザポインタ511a)がシール60,61を照射した際、例えば、シール60,61にて反射する光強度が小さくて作業者による視認性が良好ではない場合がある。この場合には、光(レーザ光L)を散乱しやすい材料からシール60,61を形成し、スロット311又はフィーダFに添付することができる。これにより、シール60,61は、照射された光(レーザ光L)を反射するため、作業者による視認性が向上する。従って、作業者に対して、特定スロット312(特定スロット312S又は特定スロット312R)を明確に案内することができる。 Note that when the light source 111 (laser pointer 111a) of the irradiation device 11 or the light source 511 (laser pointer 511a) of the irradiation device 51 irradiates the seals 60, 61, for example, the intensity of the light reflected by the seals 60, 61 is It may be small and not easily visible to the operator. In this case, the seals 60 and 61 can be formed from a material that easily scatters light (laser light L) and attached to the slot 311 or the feeder F. As a result, the seals 60 and 61 reflect the irradiated light (laser light L), thereby improving visibility for the operator. Therefore, it is possible to clearly guide the operator to the specific slot 312 (specific slot 312S or specific slot 312R).
7.第三変形例
 上述した実施形態及び第一変形例においては、点状のレーザ光Lを特定スロット312に照射するようにした。しかし、光源111又は光源511から照射されるレーザ光Lの形状(スポット形状)については、点状に限られない。つまり、光源111又は光源511は、図11に示すように、例えば、円又は楕円の輪状のレーザ光Lを照射することも可能である。この場合、セットアップ支援装置10,50は、照射装置11,51の光源111,511が輪状の光(レーザ光L)を照射することにより、例えば、隣接する複数の特定スロット312(特定スロット312S又は特定スロット312R)の位置を作業者に案内することができる。
7. Third Modified Example In the embodiment and the first modified example described above, the specific slot 312 is irradiated with dotted laser light L. However, the shape (spot shape) of the laser light L emitted from the light source 111 or the light source 511 is not limited to a dot shape. That is, as shown in FIG. 11, the light source 111 or the light source 511 can emit, for example, a circular or elliptical ring-shaped laser beam L. In this case, the setup support devices 10, 50 can emit ring-shaped light (laser light L) from the light sources 111, 511 of the irradiation devices 11, 51, so that, for example, adjacent specific slots 312 (specific slots 312S or The position of the specific slot 312R) can be guided to the operator.
8.その他の変形例
 上述した実施形態及び各変形例においては、照射装置11,51の光源111,511が、レーザポインタ111a,511aを用いて、波長の短いレーザ光Lを照射するようにした。しかし、光源111,511は、波長が短く且つ直進性の高いレーザ光Lを照射することに限られない。例えば、光源111,511がレーザ光Lよりも波長の長いLEDや電球等による光を照射し、デバイスパレット31の特定スロット312を照射するようにしても良い。この場合においては、レーザ光Lを用いる場合に比べて光の照射範囲が若干広がるものの、作業者に特定スロット312(特定スロット312S又は特定スロット312R)を案内することができる。従って、上述した実施形態及び各変形例と同様の効果が得られる。
8. Other Modifications In the embodiment and each modification described above, the light sources 111, 511 of the irradiation devices 11, 51 use the laser pointers 111a, 511a to irradiate the laser light L with a short wavelength. However, the light sources 111 and 511 are not limited to emitting laser light L having a short wavelength and high straightness. For example, the light sources 111 and 511 may emit light from an LED, a light bulb, or the like having a longer wavelength than the laser light L, and may irradiate the specific slot 312 of the device palette 31. In this case, although the light irradiation range is slightly wider than when using the laser beam L, it is possible to guide the operator to the specific slot 312 (specific slot 312S or specific slot 312R). Therefore, the same effects as the embodiment and each modification described above can be obtained.
 又、上述した実施形態及び各変形例においては、照射装置11,51の駆動部112,512がモータ114,514によって回転駆動される回転支持部113,513を有し、光源111,511のレーザポインタ111a,511aを支持軸O回りに回転させるようにした。これに代えて、照射装置11,51の駆動部112,512が、例えば、光源111,511をデバイスパレット31に設けられた複数のスロット311の配置方向(例えば、デバイスパレット31の幅方向であってスロット311の延設方向に直交する方向)に沿って移動させるようにすることも可能である。 Further, in the embodiment and each modification described above, the drive parts 112, 512 of the irradiation devices 11, 51 have the rotation support parts 113, 513 that are rotationally driven by the motors 114, 514, and the laser of the light sources 111, 511 The pointers 111a and 511a are rotated around the support axis O. Instead, the driving units 112 and 512 of the irradiation devices 11 and 51 can move the light sources 111 and 511 in the arrangement direction of the plurality of slots 311 provided in the device pallet 31 (for example, in the width direction of the device pallet 31). It is also possible to move the slot 311 along a direction perpendicular to the direction in which the slot 311 extends.
 この場合、例えば、セットアップ支援装置10の制御装置12は、セットアップ情報SIに基づいて駆動部112を作動させ、特定スロット312(特定スロット312S又は特定スロット312R)に対応する位置に向けて光源111(レーザポインタ111a)即ち照射位置を直線状に移動させる。そして、制御装置12は、対応する位置まで移動させた光源111(レーザポインタ111a)に対して、レーザ光Lを照射させる。これにより、レーザ光Lは、特定スロット312(特定スロット312S又は特定スロット312R)を、例えば、上方から下方に向けて直線状に照射する。従って、作業者に特定スロット312(特定スロット312S又は特定スロット312R)を案内することができ、上述した実施形態及び各変形例と同様の効果が得られる。 In this case, for example, the control device 12 of the setup support device 10 operates the drive unit 112 based on the setup information SI, and directs the light source 111 ( The laser pointer 111a), that is, the irradiation position is moved linearly. Then, the control device 12 irradiates the light source 111 (laser pointer 111a) that has been moved to the corresponding position with the laser beam L. Thereby, the laser beam L irradiates the specific slot 312 (specific slot 312S or specific slot 312R), for example, in a straight line from above to below. Therefore, it is possible to guide the operator to the specific slot 312 (specific slot 312S or specific slot 312R), and the same effects as the embodiment and each modification described above can be obtained.
 又、光源111,511が照射する光については、単色に限られない。例えば、デバイスパレット31の種類や、フィーダFの種類等に応じて、光源111,511が照射する光の色を変更することも可能である。この場合においても、作業者に対して、特定スロット312(特定スロット312S又は特定スロット312R)を案内することができる。従って、この場合においても、上述した実施形態及び各変形例と同様の効果が得られる。 Furthermore, the light emitted by the light sources 111 and 511 is not limited to monochromatic light. For example, it is also possible to change the color of the light emitted by the light sources 111, 511 depending on the type of device pallet 31, the type of feeder F, etc. Even in this case, the specific slot 312 (specific slot 312S or specific slot 312R) can be guided to the operator. Therefore, also in this case, the same effects as the embodiment and each modification described above can be obtained.
 更に、上述した実施形態及び各変形例においては、照射装置11,51の光源111,511が1つのレーザポインタ111a,511aを有するようにした。そして、上述した実施形態及び各変形例においては、駆動部112,512が、1つのレーザポインタ111a,511aを支持軸O回りに回転させたり、直線状に移動させたりすることにより、案内すべき特定スロット312(特定スロット312S又は特定スロット312R)を照射するようにした。 Furthermore, in the embodiment and each modification described above, the light sources 111, 511 of the irradiation devices 11, 51 have one laser pointer 111a, 511a. In the embodiment and each modified example described above, the drive unit 112, 512 rotates one laser pointer 111a, 511a around the support axis O or moves it linearly to guide the laser pointer 111a, 511a. The specific slot 312 (specific slot 312S or specific slot 312R) is irradiated.
 しかしながら、光源111,511は、1つのレーザポインタ111a,511aを有することのみ(即ち1つの光源111,511)に限られず、例えば、複数のレーザポインタ111a,511aを有することも可能である。但し、光源111,511を複数にする場合には、製造コストが増大する虞があるため、上述した実施形態及び各変形例のように、1つの光源111,511であることが好ましい。 However, the light sources 111, 511 are not limited to having only one laser pointer 111a, 511a (that is, one light source 111, 511), and may have a plurality of laser pointers 111a, 511a, for example. However, if a plurality of light sources 111, 511 are used, manufacturing costs may increase, so it is preferable to use one light source 111, 511 as in the embodiment and each modification example described above.
 1…生産ライン、2…外段取りエリア、10…セットアップ支援装置、11…照射装置、111…光源、111a…レーザポインタ、112…駆動部、113…回転支持部、114…モータ、12…制御装置、13…支持部材、13a…位置決め穴、14…読取装置、20…ホスト装置、21…入力部、22…照合部、23…決定部、24…出力部、30…部品装着機、31…デバイスパレット、311…スロット、312,312S,312R…特定スロット、32…位置決めピン、40…キャリア、41…位置決めピン、50…セットアップ支援装置、51…照射装置、511…光源、511a…レーザポインタ、512…駆動部、513…回転支持部、514…モータ、S…セットアップ支援システム、SI…セットアップ情報、L…レーザ光、VI…ベリフィケーション情報(照合結果)、O…支持軸、P1,P2…フィーダ間ピッチ
 
DESCRIPTION OF SYMBOLS 1... Production line, 2... External setup area, 10... Setup support device, 11... Irradiation device, 111... Light source, 111a... Laser pointer, 112... Drive section, 113... Rotation support section, 114... Motor, 12... Control device , 13...Supporting member, 13a...Positioning hole, 14...Reading device, 20...Host device, 21...Input section, 22...Verification section, 23...Determination section, 24...Output section, 30...Component mounting machine, 31...Device Pallet, 311... Slot, 312, 312S, 312R... Specific slot, 32... Positioning pin, 40... Carrier, 41... Positioning pin, 50... Setup support device, 51... Irradiation device, 511... Light source, 511a... Laser pointer, 512 ...Drive part, 513...Rotation support part, 514...Motor, S...Setup support system, SI...Setup information, L...Laser light, VI...Verification information (verification result), O...Support shaft, P1, P2... Pitch between feeders

Claims (9)

  1.  光源から照射される光の照射位置を移動可能な照射装置と、
     基板に部品を装着する部品装着機に前記部品を供給するフィーダが着脱可能にセットされる複数のスロットのうち、前記フィーダの着脱が必要である特定スロットを表すセットアップ情報に基づいて前記照射装置を制御し、前記特定スロット又は前記特定スロットにセットされた前記フィーダに光を照射するように前記照射位置を移動させる制御装置と、
     を備えたセットアップ支援装置。
    an irradiation device that can move the irradiation position of the light irradiated from the light source;
    The irradiation device is configured to operate the irradiation device based on setup information representing a specific slot in which the feeder needs to be attached or detached among a plurality of slots in which a feeder that supplies the component to a component placement machine that attaches the component to a board is removably set. a control device that controls and moves the irradiation position so as to irradiate the specific slot or the feeder set in the specific slot;
    Setup support device equipped with
  2.  前記照射装置は、前記照射位置を移動させる駆動部を有する、請求項1に記載のセットアップ支援装置。 The setup support device according to claim 1, wherein the irradiation device includes a drive unit that moves the irradiation position.
  3.  前記駆動部は、モータの回転駆動力により前記光源を支持軸回りに回転させることによって前記照射位置を移動させる回転支持部を有する、請求項2に記載のセットアップ支援装置。 The setup support device according to claim 2, wherein the drive unit includes a rotation support unit that moves the irradiation position by rotating the light source around a support axis using a rotational driving force of a motor.
  4.  前記光源は、レーザ光を照射するレーザポインタであり、
     前記照射装置は、前記レーザポインタから照射される前記レーザ光の前記照射位置を移動させる、請求項1-3の何れか一項に記載のセットアップ支援装置。
    The light source is a laser pointer that emits laser light,
    4. The setup support device according to claim 1, wherein the irradiation device moves the irradiation position of the laser beam irradiated from the laser pointer.
  5.  前記特定スロットは、前記フィーダを取り付ける前記スロット、又は、前記フィーダを取り外す前記スロットであり、
     前記スロットは、前記部品装着機に着脱可能に装備され、複数の前記フィーダを支持可能なデバイスパレットに形成される、請求項1-4の何れか一項に記載のセットアップ支援装置。
    The specific slot is the slot to which the feeder is attached or the slot from which the feeder is removed;
    5. The setup support device according to claim 1, wherein the slot is formed in a device pallet that is removably attached to the component mounting machine and that can support a plurality of the feeders.
  6.  前記デバイスパレットは、前記照射装置に対して所定位置に位置決めされた場合、前記照射装置による光の照射範囲に複数の前記スロットが位置する、請求項5に記載のセットアップ支援装置。 6. The setup support device according to claim 5, wherein when the device pallet is positioned at a predetermined position with respect to the irradiation device, a plurality of the slots are located in a light irradiation range by the irradiation device.
  7.  前記照射装置は、前記光源を1つのみ有する、請求項1-6の何れか一項に記載のセットアップ支援装置。 The setup support device according to any one of claims 1 to 6, wherein the irradiation device has only one light source.
  8.  前記制御装置は、
     複数の前記スロットのうちの前記特定スロットを識別するために設けられた識別部である被照射部材に光を照射するように前記照射位置を移動させる、請求項1-7の何れか一項に記載のセットアップ支援装置。
    The control device includes:
    According to any one of claims 1 to 7, the irradiation position is moved so as to irradiate the irradiated member with light, which is an identification section provided to identify the specific slot among the plurality of slots. Setup support device as described.
  9.  請求項1-8の何れか一項に記載の前記セットアップ支援装置と、
     前記セットアップ支援装置と通信可能に接続されたホスト装置と、を備え、
     前記ホスト装置は、
     前記フィーダと、前記フィーダに装填されるリールとを照合する照合部と、
     前記照合部による前記フィーダ及び前記リールの照合結果を用いて前記特定スロットを決定する決定部と、
     前記セットアップ情報を出力する出力部と、を有するセットアップ支援システム。
    The setup support device according to any one of claims 1 to 8,
    a host device communicably connected to the setup support device;
    The host device includes:
    a collation unit that collates the feeder and a reel loaded in the feeder;
    a determination unit that determines the specific slot using the verification result of the feeder and the reel by the verification unit;
    A setup support system comprising: an output unit that outputs the setup information.
PCT/JP2022/013392 2022-03-23 2022-03-23 Setup support apparatus and setup support system WO2023181150A1 (en)

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CN202280091796.9A CN118679861A (en) 2022-03-23 2022-03-23 Assembly assist device and assembly assist system

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55138293A (en) * 1979-04-11 1980-10-28 Hitachi Ltd Device for instructing attachment of part to substrate
JPS59117199A (en) * 1982-12-23 1984-07-06 富士電機株式会社 Optical indication mounting machine
JP2002271089A (en) * 2001-03-06 2002-09-20 Fuji Mach Mfg Co Ltd Feeder work supporting machine
JP2013102077A (en) * 2011-11-09 2013-05-23 Fuji Mach Mfg Co Ltd Electronic component supply device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55138293A (en) * 1979-04-11 1980-10-28 Hitachi Ltd Device for instructing attachment of part to substrate
JPS59117199A (en) * 1982-12-23 1984-07-06 富士電機株式会社 Optical indication mounting machine
JP2002271089A (en) * 2001-03-06 2002-09-20 Fuji Mach Mfg Co Ltd Feeder work supporting machine
JP2013102077A (en) * 2011-11-09 2013-05-23 Fuji Mach Mfg Co Ltd Electronic component supply device

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