WO2023142117A1 - Reel with variable diameter - Google Patents
Reel with variable diameter Download PDFInfo
- Publication number
- WO2023142117A1 WO2023142117A1 PCT/CN2022/075198 CN2022075198W WO2023142117A1 WO 2023142117 A1 WO2023142117 A1 WO 2023142117A1 CN 2022075198 W CN2022075198 W CN 2022075198W WO 2023142117 A1 WO2023142117 A1 WO 2023142117A1
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- WO
- WIPO (PCT)
- Prior art keywords
- reel
- shaft diameter
- rope
- variable shaft
- diameter according
- Prior art date
Links
- 230000008859 change Effects 0.000 claims abstract description 24
- 239000000126 substance Substances 0.000 claims abstract description 14
- 230000001105 regulatory effect Effects 0.000 claims description 23
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 12
- 230000002378 acidificating effect Effects 0.000 claims description 6
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims 1
- 238000004804 winding Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 230000007246 mechanism Effects 0.000 abstract description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000012071 phase Substances 0.000 description 6
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000012782 phase change material Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000010842 industrial wastewater Substances 0.000 description 2
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 2
- CRSOQBOWXPBRES-UHFFFAOYSA-N neopentane Chemical compound CC(C)(C)C CRSOQBOWXPBRES-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/02—Methods or apparatus in which packages do not rotate
- B65H49/04—Package-supporting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
Definitions
- the invention belongs to the field of expansion shafts, in particular to a reel that can independently adjust the diameter of the shaft.
- Electric motors powered by batteries or cables have complex structures and are easily damaged by water ingress in underwater environments. It is difficult to automatically tighten the rope wound on the reel in an environment such as underground, seabed, sewer, etc. that is not suitable for personnel activities or the electromagnetic environment is complex, and it is difficult to use electromagnetic remote control or manual operation by personnel.
- the invention provides a reel that can independently adjust the diameter of the reel, and the diameter of the reel is adjusted by fluid pressure to realize a mechanism for tightening or loosening the ropes wound on the reel.
- a reel with a variable shaft diameter including a first expansion support part 11 and a second expansion support part 12 that are flexibly connected through a pressure adjustment part 3, and the pressure adjustment part 3 also includes an internal cavity 4 with a variable volume, the cavity
- the substance in the chamber is the working medium 5, and the physical and chemical changes of the working medium 5 cause the volume of the cavity to change, so that the relative distance between the first expansion support part 11 and the second expansion support part 12 changes.
- the pressure regulating part 3 is a cylindrical piston structure.
- the working medium 5 is a material that undergoes phase change under different temperatures and pressures.
- the working medium 5 is a composition of an acidic substance with an acidity stronger than carbonic acid and calcium carbonate.
- the pressure regulating part 3 is also provided with a pressure limiting valve 32, the pressure limiting valve is located on the cavity wall of the internal cavity 4, when the pressure of the internal cavity 4 is too large, the pressure limiting valve is opened to make the internal cavity 4 and the The external environment is connected to prevent the overall structure of the device from being damaged.
- the pressure regulating part 3 is further provided with a first limiter 31, and when the volume of the internal cavity reaches a certain value, the volume of the internal cavity will no longer increase.
- a rope guide groove 2 is provided on the expansion supporting part, and the rope on the reel is wound on the reel through the rope guide groove 2 .
- the rope guide groove 2 includes a pulley structure for reducing the frictional resistance between the rope and the reel.
- the reel is also provided with a second limiter 33, and the ends of the second limiter are respectively connected with the first supporting part and the second supporting part, so that the first and second supporting parts are restricted from approaching each other, preventing The rope on the reel suddenly loosened.
- the pressure regulating part 3 includes two or more cylindrical piston structures.
- the technical effect of the present invention without using personnel, equipment and energy other than the mechanism, the change of the environment where the reel is located causes the reel to expand as required, thereby achieving the effect of tightening the rope on the reel.
- FIG. 1 is a schematic structural view of a reel with a variable shaft diameter.
- Fig. 2 is a schematic diagram of the structure of a reel with a variable shaft diameter when it cooperates with a rope.
- Fig. 3 is a schematic structural view of a reel with a variable shaft diameter when the working medium is a combination of acidic substances and calcium carbonate.
- a reel with a variable shaft diameter including a first expansion support part 11 and a second expansion support part 12 that are flexibly connected through a pressure adjustment part 3, and the pressure adjustment part 3 also includes an internal cavity 4 with a variable volume, the cavity
- the substance in the medium is the working medium 5, and the physical or chemical changes of the working medium 5 cause the volume of the cavity to change, which in turn can drive the support part to change, so that the relative distance between the first expansion support part 11 and the second expansion support part 12 changes , when the relative distance of the supporting parts changes, the shaft diameter size of the reel will change, and the rope on the reel will be stretched or loosened accordingly.
- the shape of the expansion support part can be various, and the shape of the first expansion support part and the second expansion support part can be different, and the shape only needs to support the rope wound on it, preferably the shape of the expansion support part can be a strip,
- the beneficial effect of the strip is that according to the needs of the actual application of the reel, ropes of different turns can be wound on it.
- the number of ropes wound on it is n
- the length of the shaft diameter of the reel per expansion distance s can cause the rope
- the expansion distance is 2ns, and the amplification effect is obvious, so the strip-shaped expansion support part is very efficient when tightening the rope.
- the factors that cause the change of the shaft diameter of the reel are the external conditions. Take the pressure medium as an example of a material that undergoes phase change at different temperatures and pressures. Once the environment of the reel changes from the normal environment to a relatively high temperature environment such as industrial waste water. The phase-change material will change from liquid or solid to gaseous state. At this time, the volume of the phase-change material increases, which can correspondingly expand the volume of the pressure regulating part, thereby causing the relative distance between the first and second support parts to change. It causes the shaft diameter of the reel to expand, which acts to tighten the rope on the reel.
- the internal cavity of the pressure regulating part is provided with a working medium that causes the volume of the cavity to change.
- the working medium can be water. From liquid to gas, the total volume increases, and the internal cavity of the push pressure regulating part becomes larger, pushing the two ends of the piston to move in opposite directions, driving the first expansion support part and the second The expansion supporting part moves in the opposite direction to achieve the effect of increasing the shaft diameter of the reel.
- the working medium in the internal cavity of the pressure regulating part can be hydrocarbons or mixed working fluids, such as n-pentane.
- Pentane gradually changes from liquid to gas, and the total volume increases, pushing the inner cavity of the pressure regulating part to become larger, pushing the two ends of the piston to move in opposite directions, and driving the first expansion support parts that are fixedly connected to the two ends of the piston respectively Move in the opposite direction to the second expansion supporting part to achieve the effect of increasing the shaft diameter of the reel.
- the working medium suitable for use under normal temperature and pressure can also be: 2-methylbutane, the phase transition temperature is 25°C, 2,2-dimethylpropane, the phase transition temperature is 9°C, and several kinds can also be selected.
- the working medium is composed of a mixture, which is used in different temperature and pressure environments.
- a working medium with a large specific heat capacity and a small volume change before and after the phase change can be used, such as n-hexadecane.
- the critical temperature of the solid-liquid change of n-hexadecane is 28°C, but the specific heat capacity of n-hexadecane is relatively large, and the phase change speed is relatively slow.
- the volume change is small, which is suitable for more accurate Tighten the rope.
- the pressure regulating part 3 is a cylindrical piston structure.
- the piston-type structure is mature and sensitive to internal volume changes, and the pressure and pressure transmission can be controlled by adjusting the cross-sectional area of the piston.
- the internal phase change material has little difference in temperature and other factors in the normal environment and the working environment such as industrial wastewater, and when the volume change of the phase change material is small, a larger cross-sectional area of the piston can be configured to make the small pressure change meet sufficient design requirements The thrust on both sides of the piston.
- the working medium 5 is a composition of an acidic substance with an acidity stronger than carbonic acid and calcium carbonate.
- the acidic liquid and the calcium carbonate solid are phase-separated and do not react.
- the position of the adjustment reel changes, so that the acidic substance and the calcium carbonate solid are in contact with each other.
- the chemical reaction produces carbon dioxide gas, and the carbon dioxide gas expands the piston.
- the pressure regulating part 3 is also provided with a first stopper 31. When the internal cavity volume When a certain value is reached, the volume of the inner cavity no longer increases.
- the pressure regulating part 3 is also provided with a pressure limiting valve 32, the pressure limiting valve is located on the cavity wall of the internal cavity 4, when the pressure of the internal cavity 4 is too large, the pressure limiting valve is opened to make the internal cavity 4 and the The external environment is connected to prevent excessive pressure in the cavity from damaging the pressure regulating part or tightening the rope too fast.
- the expansion support part is provided with a rope guide groove 2, and the rope on the reel is wound on the reel through the rope guide groove 2.
- the rope guide groove 2 can be a pulley structure, and for non-liquid In the working environment, substances such as lubricating oil can be added to the rope guide groove to reduce the frictional resistance between the rope and the reel.
- the reel is also provided with a second limiter 33, and the ends of the limiter are respectively connected with the first support part and the second support part, and the limiter can be connected with a movable pin without limiting the first support. part and the second branch, but it can limit the first and second support parts to approach each other, prevent the rope on the reel from suddenly loosening due to the diameter of the reel shaft becoming smaller, and can also play a role when it is taken out from the waste water environment.
- a limit rod can be set between the second expansion support part and the first expansion support part, and the position of the limit rod can be set so that the limit rod does not contact the rope wound on the reel and does not affect the tightening of the rope.
- the second limiter 33 can be a limit rod, and the limit rod is divided into an outer tube and an inner tube, the outer tube is fixedly connected to the first expansion part, the inner tube is fixedly connected to the second expansion part, and the outer tube is sleeved inside Outside the tube, a limit hole is set on the outer tube, and an elastic clamping part is set on the inner tube.
- the elastic clamping part corresponds to the limit hole.
- the elastic locking part on the inner tube is pressed into the inner tube by the outer tube. After moving for a certain distance, the elastic locking part on the inner tube passes through the limiting hole on the outer tube. Because the limiting hole cannot press the elastic locking part, the elastic locking part The parts gradually pop out from the limit hole.
- the limit holes of the above-mentioned outer tube can also be set at a certain distance along the direction of the tube axis. Movement in a single direction separate from each other. This ensures that when the pressure in the pressure regulating part is lower than the pressure applied to the expansion support part by the rope wound around the two expansion support parts, the shaft diameter of the reel will not suddenly become smaller, causing problems such as the rope falling off the reel.
- One or more limit rods can be set above. When two or more limit rods are evenly distributed between the two expansion support parts, it can make the two expansion support parts be able to withstand the force that is close to each other. A single limit rod has greater force and can maintain balance, and it is not easy for one end of the expansion support part to approach each other, causing the reel to be damaged or the rope to fall off.
- the elastic locking part of the limiting rod After the above-mentioned elastic locking part of the limiting rod is stuck in the limiting hole, the elastic locking part can be pushed out from the limiting hole by manually pressing the elastic locking part, so that the limiting rod can be restored to its original length and the reel can be conveniently used again.
- a limit rope is also arranged in the inner and outer tubes of the limit rod, and the two ends of the limit rope are respectively fixed on the endpoints of the inner and outer tubes. Excessive diameter of the reel shaft can damage the reel or break the entangled rope. Setting the position of the limit rope can prevent the limit rope from contacting with the rope wound on the reel, preventing mutual entanglement with the rope and affecting the tightening of the rope.
- the above-mentioned limit rope and limit rod can also be arranged individually or in combination between the two movable parts of the pressure regulating part, and can also limit the maximum value of the expansion reel shaft diameter of the two expansion support parts, so as to prevent the diameter of the reel shaft from increasing. Excessive size can cause damage to the reel or break the twisted rope.
- the pressure regulating part 3 includes two or more columnar piston structures.
- the two sides of the rotating shaft of the pressure regulating force can be increased.
- the length of the reel can also be increased, so that the number of turns of the rope that can be wound on the reel increases.
- the shaft diameter of the reel increases per unit length, and the amount of change in the length of the rope is introduced. corresponding increase in proportion.
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Abstract
Description
本发明属于膨胀轴领域,具体涉及一种可以独立调节轴径的卷轴。The invention belongs to the field of expansion shafts, in particular to a reel that can independently adjust the diameter of the shaft.
传统上,一般使用电机、人力等作为动力,转动卷轴,用于收线和放线,传统方式存在一定的技术问题。电池或电缆供电的电机设备结构复杂,在水下环境容易进水损坏。在地下、海底、下水道等不适宜人员活动或电磁环境复杂,难以通过电磁遥控或人员手工操作的环境中,难以自动拉紧缠绕在卷轴上的绳索。Traditionally, motors, manpower, etc. are generally used as power to rotate the reel for wire take-up and pay-off. There are certain technical problems in the traditional method. Electric motors powered by batteries or cables have complex structures and are easily damaged by water ingress in underwater environments. It is difficult to automatically tighten the rope wound on the reel in an environment such as underground, seabed, sewer, etc. that is not suitable for personnel activities or the electromagnetic environment is complex, and it is difficult to use electromagnetic remote control or manual operation by personnel.
发明内容Contents of the invention
本发明提供了一种可以独立调节轴径的卷轴,通过流体压力调节卷轴直径,实现拉紧或放松缠绕在卷轴上绳索的机构。The invention provides a reel that can independently adjust the diameter of the reel, and the diameter of the reel is adjusted by fluid pressure to realize a mechanism for tightening or loosening the ropes wound on the reel.
一种轴径可变的卷轴,包括第一扩张支持部11与第二扩张支持部12通过压力调节部3活动连接,所述压力调节部3还包括体积可变的内部腔体4,腔体中的物质为工作介质5,通过工作介质5的物理、化学变化,引起腔体体积变化,使第1扩张支持部11与第2扩张支持部12的相对距离变化。A reel with a variable shaft diameter, including a first expansion support
作为优选,所述压力调节部3为柱型活塞式结构。Preferably, the
作为优选,所述工作介质5为在不同温度、气压下会发生相变的材料。Preferably, the working
作为优选,所述工作介质5为酸性强于碳酸的酸性物质和碳酸钙的组合物。Preferably, the working
作为优选,所述压力调节部3上还设置有限压阀32,限压阀位于内部腔体4的腔壁上,当内部腔体4压力过大时,限压阀打开使内部腔体4与外部环境连通,防止装置整体结构损坏。As a preference, the
作为优选,所述压力调节部3上还设置有第一限位器31,当内部腔体体积达到一定值时,内部腔体体积不再增大。Preferably, the
作为优选,所述扩张支持部上设置有导绳槽2,卷轴上的绳索通过所述导绳槽2缠绕于所述卷轴之上。Preferably, a
作为优选,所述导绳槽2包括滑轮结构,用于减少绳索与卷轴间的摩擦阻力。Preferably, the
作为优选,所述卷轴还设有第二限位器33,第二限位器的端部分别与第一支持部、第二支持部相连接,限制第一、第二支持部相互靠近,防止卷轴上的绳索突然放松。As preferably, the reel is also provided with a
作为优选,所述压力调节部3包括2个或2个以上柱型活塞式结构。Preferably, the
本发明的技术效果:在不借助除本机构之外的人员、设备、能源的情况下,通过卷轴所处环境的变化,引起卷轴按需要膨胀,达到拉紧卷轴上绳索的效果。The technical effect of the present invention: without using personnel, equipment and energy other than the mechanism, the change of the environment where the reel is located causes the reel to expand as required, thereby achieving the effect of tightening the rope on the reel.
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单介绍,后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or prior art. Some specific embodiments of the invention are described in detail in a non-limiting manner. The same reference numerals in the drawings designate the same or similar parts or parts. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the attached picture:
图1为一种轴径可变的卷轴的结构示意图。FIG. 1 is a schematic structural view of a reel with a variable shaft diameter.
图2为一种轴径可变的卷轴与绳索配合时的结构示意图。Fig. 2 is a schematic diagram of the structure of a reel with a variable shaft diameter when it cooperates with a rope.
图3为工作介质为酸性物质和碳酸钙组合时一种轴径可变的卷轴的结构示意图。Fig. 3 is a schematic structural view of a reel with a variable shaft diameter when the working medium is a combination of acidic substances and calcium carbonate.
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solution and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, not to limit the present application.
一种轴径可变的卷轴,包括第一扩张支持部11与第二扩张支持部12通过压力调节部3活动连接,所述压力调节部3还包括体积可变的内部腔体4,腔体中的物质为工作介质5,通过工作介质5的物理或化学变化,引起腔体体积变化,进而可以带动支持部发生变化,使第1扩张支持部11与第2扩张支持部12的相对距离变化,支持部的相对距离发生变化时,卷轴的轴径尺寸就发生变化,在卷轴上的绳索就会相应的被拉伸或者放松。A reel with a variable shaft diameter, including a first expansion support
扩张支持部的形状可以多种多样,且第1扩张支持部与第2扩张支持部的形状可以不相同,形状只需要支持住其上缠绕的绳索,优选扩张支持部的形状可以为条状,条状的有益效果是能根据实际应用本卷轴的需要,在其上缠绕不同圈数的绳索,当其上缠绕的绳索数量为n时,卷轴轴径的长度每扩张距离s时,能引起绳索扩张的距离为2ns,放大效果明显,因此 条状的扩张支持部在收紧绳索时,效率很高。The shape of the expansion support part can be various, and the shape of the first expansion support part and the second expansion support part can be different, and the shape only needs to support the rope wound on it, preferably the shape of the expansion support part can be a strip, The beneficial effect of the strip is that according to the needs of the actual application of the reel, ropes of different turns can be wound on it. When the number of ropes wound on it is n, the length of the shaft diameter of the reel per expansion distance s can cause the rope The expansion distance is 2ns, and the amplification effect is obvious, so the strip-shaped expansion support part is very efficient when tightening the rope.
引起卷轴轴径尺寸变化的因素是外在条件。以压力介质为在不同温度、气压下会发生相变的材料为例。一旦卷轴所处的环境由正常环境,变换为工业废水等温度比较高的环境时。相变材料就会由液态或固态变成气态,此时相变材料的体积增大,相应的能使压力调节部的体积发生膨胀,从而促使第一和第二支持部的相对距离发生变化,引起卷轴的轴径发生膨胀,起到拉紧卷轴上绳索的作用。The factors that cause the change of the shaft diameter of the reel are the external conditions. Take the pressure medium as an example of a material that undergoes phase change at different temperatures and pressures. Once the environment of the reel changes from the normal environment to a relatively high temperature environment such as industrial waste water. The phase-change material will change from liquid or solid to gaseous state. At this time, the volume of the phase-change material increases, which can correspondingly expand the volume of the pressure regulating part, thereby causing the relative distance between the first and second support parts to change. It causes the shaft diameter of the reel to expand, which acts to tighten the rope on the reel.
压力调节部的内部腔体中,设置有引起腔体体积变化的工作介质,工作介质可以是水,当轴径可变的卷轴所在地的环境从常温常压变化为温度超过100摄氏度后,水逐渐由液体变为气体,总体积增大,推动压力调节部的内部腔体变大,推动活塞的两端向相反的方向运动,带动分别与活塞两端固定连接的第1扩张支持部与第2扩张支持部向相反的方向运动,达到增加卷轴轴径的效果。The internal cavity of the pressure regulating part is provided with a working medium that causes the volume of the cavity to change. The working medium can be water. From liquid to gas, the total volume increases, and the internal cavity of the push pressure regulating part becomes larger, pushing the two ends of the piston to move in opposite directions, driving the first expansion support part and the second The expansion supporting part moves in the opposite direction to achieve the effect of increasing the shaft diameter of the reel.
压力调节部的内部腔体中的工作介质可以是烃类物质或混合的工质,如正戊烷,当轴径可变的卷轴所在地的环境从常温常压变化为温度超过36摄氏度后,正戊烷逐渐由液体变为气体,总体积增大,推动压力调节部的内部腔体变大,推动活塞的两端向相反的方向运动,带动分别与活塞两端固定连接的第1扩张支持部与第2扩张支持部向相反的方向运动,达到增加卷轴轴径的效果。The working medium in the internal cavity of the pressure regulating part can be hydrocarbons or mixed working fluids, such as n-pentane. Pentane gradually changes from liquid to gas, and the total volume increases, pushing the inner cavity of the pressure regulating part to become larger, pushing the two ends of the piston to move in opposite directions, and driving the first expansion support parts that are fixedly connected to the two ends of the piston respectively Move in the opposite direction to the second expansion supporting part to achieve the effect of increasing the shaft diameter of the reel.
同理,适应于常温常压下使用的工作介质还可以是:2-甲基丁烷,相变温度25℃,2,2-二甲基丙烷,相变温度9℃,也可以选用若干种工作介质组成混合物,用于不同温度和压力环境下。In the same way, the working medium suitable for use under normal temperature and pressure can also be: 2-methylbutane, the phase transition temperature is 25°C, 2,2-dimethylpropane, the phase transition temperature is 9°C, and several kinds can also be selected. The working medium is composed of a mixture, which is used in different temperature and pressure environments.
更进一步地,为了更精准地收紧绳索,可以采用比热容较大而相变前后体积变化小的工作介质,如正十六烷。在常压下,正十六烷固液变化的临界温度是28℃,而正十六烷比热容较大,相变速度相对较慢,固液相变后,体积变化小,适用于更精准地收紧绳索。Furthermore, in order to tighten the rope more accurately, a working medium with a large specific heat capacity and a small volume change before and after the phase change can be used, such as n-hexadecane. Under normal pressure, the critical temperature of the solid-liquid change of n-hexadecane is 28°C, but the specific heat capacity of n-hexadecane is relatively large, and the phase change speed is relatively slow. After the solid-liquid phase change, the volume change is small, which is suitable for more accurate Tighten the rope.
作为优选,所述压力调节部3为柱型活塞式结构。活塞式的结构工艺成熟,且对内部体积变化敏感,可以通过调节活塞截面的面积来控制压强和压力的传导。当内部相变材料在正常环境和工业废水等工作环境的温度等因素差异不大,相变材料体积变化较小时,可以通过配置较大的活塞截面面积,使较小的压强变化产生足够设计要求的对活塞两面的推力。Preferably, the
作为优选,所述工作介质5为酸性强于碳酸的酸性物质和碳酸钙的组合物。当正向放置时,酸性液体与碳酸钙固体是相分离的,不产生反应,在工作过程中,如图3所示,调节卷轴的位置发生变化,使酸性物质与碳酸钙固体相互接触,发生化学反应产生二氧化碳气体, 二氧化碳气体使活塞膨胀,为了防止膨胀的过程中支持部的两端距离的过大,所述压力调节部3上还设置有第一限位器31,当内部腔体体积达到一定值时,内部腔体体积不再增大。Preferably, the working
作为优选,所述压力调节部3上还设置有限压阀32,限压阀位于内部腔体4的腔壁上,当内部腔体4压力过大时,限压阀打开使内部腔体4与外部环境连通,防止因腔体内压力过大,防止压力过大损坏压力调节部或收紧绳索速度过快。As a preference, the
作为优选,所述扩张支持部上设置有导绳槽2,卷轴上的绳索通过所述导绳槽2缠绕于所述卷轴之上,所述导绳槽2可以为滑轮结构,对于非液体的工作环境,可以在导绳槽上增加润滑油等物质,用于减少绳索与卷轴间的摩擦阻力。As a preference, the expansion support part is provided with a
作为优选,所述卷轴还设有第二限位器33,限位器的端部分别与第一支持部、第二支持部相连接,限位器可以采用活动销连接,不限制第一支持部和第二支部的分离运动,但可以限制第一、第二支持部相互靠近,防止卷轴轴径变小引起卷轴上的绳索突然放松,也可以起到当从废水环境中取出时使,不缩小卷轴轴径的作用。可以在第二扩张支持部和第一扩张支持部间设置限位杆,设置限位杆的位置,可以使限位杆不与缠绕在卷轴上的绳索相接触,不影响绳索的收紧。As preferably, the reel is also provided with a
第二限位器33可以为限位杆,所述限位杆分为外管和内管,外管与第一扩张部固定连接,内管与第二扩张部固定连接,外管套在内管外,外管上设置限位孔,内管上设置弹性卡位部件,弹性卡位部件与限位孔相对应,当在压力调节部作用下,两个扩张支持部互相远离时,内管上的弹性卡位部件被外管压入内管内,运动一段距离后,内管上的弹性卡位部件经过外管上的限位孔,因限位孔不能压住弹性卡位部件,弹性卡位部件逐渐从限位孔中弹出,此时,当两扩张支持部受使两扩张支持部相靠近的力时,内管因弹性卡位部件卡在外管的限位孔上,两者不能相互靠近,上述外管的限位孔,也可以沿管轴方向每隔一定距离就设置1个,这些限位孔与弹性卡位部件相应配合,能使内外两管只能沿两管的共同轴线做相互分离的单个方向运动。这保证了当压力调节部内压力小于缠绕在两扩张支持部的绳索给扩张支持部的压力时,卷轴的轴径不会突然变小,引起绳索从卷轴上脱落等问题。The
上述限位杆可以设置1个或多个,当设置2个或更多限位杆均匀地分布在两扩张支持部之间,可以使两扩张支持部在受到相互靠近的力时,能承受比单个限位杆更大的力,且能保持平衡,不容易发生扩张支持部的一端相互靠近引起卷轴损坏或绳索脱落。One or more limit rods can be set above. When two or more limit rods are evenly distributed between the two expansion support parts, it can make the two expansion support parts be able to withstand the force that is close to each other. A single limit rod has greater force and can maintain balance, and it is not easy for one end of the expansion support part to approach each other, causing the reel to be damaged or the rope to fall off.
上述限位杆弹性卡位部件卡在限位孔后,可通过手动按压弹性卡位部件,将其从限位孔中推出,从而使限位杆还原原有长度,方便卷轴的再次使用。After the above-mentioned elastic locking part of the limiting rod is stuck in the limiting hole, the elastic locking part can be pushed out from the limiting hole by manually pressing the elastic locking part, so that the limiting rod can be restored to its original length and the reel can be conveniently used again.
限位杆内外管中还设置有限位绳,限位绳的两端分别固定在内外管的端点,限位绳的长度,用于限制两扩张支持部的扩张卷轴轴径能最大值,以防止卷轴轴径过大引起卷轴损坏或拉断缠绕的绳索。设置限位绳的位置,可以使限位绳不与缠绕在卷轴上的绳索相接触,防止与绳索相互纠缠,影响绳索的收紧。A limit rope is also arranged in the inner and outer tubes of the limit rod, and the two ends of the limit rope are respectively fixed on the endpoints of the inner and outer tubes. Excessive diameter of the reel shaft can damage the reel or break the entangled rope. Setting the position of the limit rope can prevent the limit rope from contacting with the rope wound on the reel, preventing mutual entanglement with the rope and affecting the tightening of the rope.
也可以在两扩张支持部之间只设置限位绳,不设置限位杆,也能起到限制两扩张支持部的扩张卷轴轴径能最大值,以防止卷轴轴径过大引起卷轴损坏或拉断缠绕的绳索的作用。It is also possible to only set a limit rope between the two expansion support parts without a limit rod, which can also limit the maximum value of the expansion reel shaft diameter of the two expansion support parts, so as to prevent the reel shaft from being damaged or damaged due to the excessive diameter of the reel shaft. The action of breaking a tangled rope.
上述限位绳和限位杆,也可以单独或组合设置在压力调节部的两个活动部之间,也能起到限制两扩张支持部的扩张卷轴轴径能最大值,以防止卷轴轴径过大引起卷轴损坏或拉断缠绕的绳索的作用。The above-mentioned limit rope and limit rod can also be arranged individually or in combination between the two movable parts of the pressure regulating part, and can also limit the maximum value of the expansion reel shaft diameter of the two expansion support parts, so as to prevent the diameter of the reel shaft from increasing. Excessive size can cause damage to the reel or break the twisted rope.
为了增加对绳索的放松或收紧效果,作为优选,所述压力调节部3包括2个或2个以上柱型活塞式结构,通过增加压力调节部的数量,可以增大压力调节部队转轴的两个支持部的扩张力。通过增加压力调节部的数量,还可以起到增加卷轴长度的作用,使可以缠绕在卷轴上的绳子的匝数增加,当匝数增加时,卷轴轴径增加单位长度,引进绳索长度变化量等比例的相应增加。In order to increase the effect of relaxing or tightening the rope, preferably, the
以上所述,仅为本发明部分具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本领域的人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above are only some specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be covered within the protection scope of the present invention.
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