WO2023024994A1 - Engine cooling system and vehicle - Google Patents
Engine cooling system and vehicle Download PDFInfo
- Publication number
- WO2023024994A1 WO2023024994A1 PCT/CN2022/112961 CN2022112961W WO2023024994A1 WO 2023024994 A1 WO2023024994 A1 WO 2023024994A1 CN 2022112961 W CN2022112961 W CN 2022112961W WO 2023024994 A1 WO2023024994 A1 WO 2023024994A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cooling
- lubricating oil
- unit
- temperature
- outlet
- Prior art date
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 262
- 239000010687 lubricating oil Substances 0.000 claims abstract description 112
- 239000012530 fluid Substances 0.000 claims description 61
- 238000010438 heat treatment Methods 0.000 claims description 60
- 238000001802 infusion Methods 0.000 claims description 31
- 239000007788 liquid Substances 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000003921 oil Substances 0.000 claims description 7
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- 230000017525 heat dissipation Effects 0.000 claims description 5
- 238000005461 lubrication Methods 0.000 claims description 5
- 239000000446 fuel Substances 0.000 abstract description 9
- 238000009529 body temperature measurement Methods 0.000 abstract description 4
- 238000004891 communication Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 65
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 15
- 238000002485 combustion reaction Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 239000002826 coolant Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000000110 cooling liquid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000007872 degassing Methods 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 230000005288 electromagnetic effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003978 infusion fluid Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M5/00—Heating, cooling, or controlling temperature of lubricant; Lubrication means facilitating engine starting
- F01M5/02—Conditioning lubricant for aiding engine starting, e.g. heating
- F01M5/021—Conditioning lubricant for aiding engine starting, e.g. heating by heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M5/00—Heating, cooling, or controlling temperature of lubricant; Lubrication means facilitating engine starting
- F01M5/002—Cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M5/00—Heating, cooling, or controlling temperature of lubricant; Lubrication means facilitating engine starting
- F01M5/005—Controlling temperature of lubricant
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
- F02M26/22—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
- F02M26/23—Layout, e.g. schematics
- F02M26/28—Layout, e.g. schematics with liquid-cooled heat exchangers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present application relates to the technical field of vehicle engineering, for example, to an engine cooling system and an automobile.
- the exhaust gas recirculation (Exhaust Gas Re-circulation, EGR) system returns part of the exhaust gas in the exhaust pipe to the intake manifold of the engine, and reintroduces it into the combustion chamber of the engine together with the fresh mixed gas, so as to reduce the tendency of high-load knocking and Reduce the mechanical loss of the engine during the intake and exhaust process (that is, the pumping loss), and at the same time reduce the emission of nitrogen oxides, and improve the reliability and economy of the engine.
- the EGR system includes an EGR valve, an EGR cooler and related pipelines, etc., wherein the function of the EGR cooler is to reduce the temperature of the exhaust gas in the EGR system by introducing coolant. During this heat exchange process, the heat of the exhaust gas is transferred to the cooling liquid, ie the temperature of the cooling liquid increases and the temperature of the exhaust gas decreases.
- EGR coolers pass into the coolant from the water outlet of the engine's internal cooling circuit. After the coolant exchanges heat with the exhaust gas in the EGR system, it flows back to the water inlet of the engine's internal cooling circuit to form a fixed cooling circuit with constant flow of water.
- this form of cooling circuit can use the heat of the exhaust gas to increase the overall temperature of the engine coolant to a certain extent and increase the warm-up speed, the proportion of the coolant flow through the EGR cooler to the entire engine coolant flow is not high. The speed of coolant temperature increase is limited, the improvement to reduce engine fuel consumption is not obvious, and the EGR cooler is not fully utilized.
- the application provides an engine cooling system and an automobile.
- the temperature of the lubricating oil can be quickly raised, the warm-up speed is fast, the engine oil consumption can be effectively reduced, and the performance of the EGR cooler can be fully utilized.
- the present application provides an engine cooling system, the engine includes a lubricating oil circuit, an exhaust gas pipeline, and an internal cooling pipeline configured to reduce the internal temperature of the engine, and the engine cooling system includes:
- a lubricating oil cooling unit is arranged on the lubricating oil road;
- the exhaust gas recirculation EGR cooling unit is arranged on the exhaust gas pipeline, and the cooling chamber of the EGR cooling unit communicates with the internal cooling pipeline so that the heat exchange fluid flowing out of the liquid outlet of the internal cooling pipeline heat exchange with the exhaust gas in the exhaust gas pipeline;
- a temperature measuring unit configured to measure the temperature of the lubricating oil in the lubricating oil circuit
- control unit electrically connected to the temperature measurement unit
- control unit controls the internal cooling pipeline, the EGR cooling unit and the lubricating oil cooling unit to be in circulation, so as to Form a warm-up circuit;
- control unit controls the internal cooling pipeline and the lubricating oil cooling unit to be circulated to form lubricating oil cooling. circuit, and control the circulation of the internal cooling pipeline and the EGR cooling unit to form an exhaust gas cooling circuit.
- a temperature-sensing valve and a heat dissipation unit are also included, and when the temperature of the heat exchange fluid is greater than a second temperature threshold, the temperature-sensing valve is opened, so that the heat dissipation unit is in circulation with the internal cooling pipeline , the opening of the temperature-sensing valve increases as the temperature of the heat exchange fluid increases.
- a first liquid infusion pump is arranged upstream of the internal cooling pipeline, and the liquid inlet of the first liquid infusion pump is set to be connected to the cooling cavity of the lubricating oil cooling unit and the cooling cavity of the EGR cooling unit. connected.
- a heating unit is also included, the control unit is configured to be electrically connected to a heating switch, and when the heating switch is turned on, the control unit controls the internal cooling pipeline, the EGR cooling unit and the heating unit Loop conduction to form a heating circuit.
- a second infusion pump is provided upstream of the heating unit, and a liquid inlet of the second infusion pump is configured to communicate with the cooling cavity of the EGR cooling unit.
- the first infusion pump is a mechanical water pump or an electronic water pump
- the second infusion pump is an electronic water pump
- a three-way valve is provided downstream of the internal cooling pipeline, the first outlet of the three-way valve is set to communicate with the cooling chamber of the lubricating oil cooling unit, and the second outlet of the three-way valve is set to To communicate with the cooling cavity of the EGR cooling unit.
- a four-way valve is arranged downstream of the EGR cooling unit, the first outlet of the four-way valve is set to communicate with the cooling chamber of the lubricating oil cooling unit, and the second outlet of the four-way valve is set to In order to communicate with the inner cooling pipeline, the third outlet of the four-way valve is set to communicate with the heating cavity of the heating unit.
- the three-way valve is a three-way solenoid valve
- the four-way valve is a four-way solenoid valve
- the control unit is electrically connected to the three-way solenoid valve and the four-way solenoid valve
- the control unit controls the opening of the second outlet of the three-way solenoid valve, controls the closing of the first outlet of the three-way solenoid valve, and controls the opening of the four-way solenoid valve.
- the first outlet of the electromagnetic valve is opened, and the second outlet and the third outlet of the four-way electromagnetic valve are controlled to be closed, so as to conduct the warm-up circuit;
- the control unit controls the opening of the first outlet and the second outlet of the three-way solenoid valve, controls the opening of the second outlet of the four-way solenoid valve, and controlling the first outlet and the third outlet of the four-way solenoid valve to be closed, so as to conduct the lubricating oil cooling circuit and the exhaust gas cooling circuit;
- the control unit controls the opening of the third outlet of the four-way solenoid valve, and controls the closing of the first outlet and the second outlet of the four-way solenoid valve to conduct the heating circuit, And close the exhaust gas cooling circuit.
- the present application provides an automobile, including the above-mentioned engine cooling system.
- Fig. 1 is the structural representation of the engine cooling system that the application provides;
- Fig. 2 is a schematic diagram of the flow of the heat exchange fluid when the warm-up circuit is turned on in the engine cooling system provided by the present application;
- Fig. 3 is a flow schematic diagram of the heat exchange fluid when the lubricating oil cooling circuit and the exhaust gas cooling circuit are connected in the engine cooling system provided by the present application;
- Fig. 4 is a schematic diagram of the flow of the heat exchange fluid when the heating circuit is turned on in the engine cooling system provided by the present application.
- 1-lubricating oil cooling unit 2-EGR cooling unit; 3-temperature sensing valve; 4-radiation unit; 5-first infusion pump; 6-heating unit; 7-second infusion pump; 8-three-way valve; 9 - four-way valve, 10 - temperature measuring unit, 11 - control unit.
- connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components.
- connection can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components.
- a first feature being "on” or “under” a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them.
- “above”, “above” and “above” the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
- “Below”, “beneath” and “under” the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
- this embodiment provides an engine cooling system, which can realize the rapid warm-up of the engine 100 and ensure the cooling effect of the engine 100 after the smooth movement.
- the exhaust gas can also be fully utilized to improve the fuel consumption of the engine 100 .
- the engine 100 includes a lubricating oil circuit configured to provide lubrication for the movement of internal parts, an exhaust gas pipeline configured to guide exhaust gas generated after fuel combustion, and an internal cooling pipeline configured to reduce the internal temperature of the engine 100 .
- the engine cooling system includes a lubricating oil cooling unit 1 , an EGR cooling unit 2 , a temperature measuring unit 10 and a control unit 11 .
- the heat exchange fluid circulates inside and outside the engine 100 .
- the internal cooling circuit inside the engine 100 has a liquid outlet and a liquid inlet, and the heat exchange fluid flows out through the liquid outlet of the internal cooling circuit, flows outside the engine 100, and flows through one or more external mechanisms. (such as lubricating oil cooling unit 1 or EGR cooling unit 2, etc.), then return to the inner cooling pipeline through the liquid inlet of the inner cooling pipeline.
- the lubricating oil cooling unit 1 is arranged on the lubricating oil road, and the cooling cavity of the lubricating oil cooling unit 1 can communicate with the inner cooling pipeline, so that the heat exchange fluid flowing out of the inner cooling pipeline can exchange heat with the lubricating oil.
- the EGR cooling unit 2 is arranged on the exhaust gas pipeline.
- the EGR cooling unit 2 of the engine 100 using the EGR system can be divided into two types: the first type is integrated, the EGR cooling unit 2 is integrated in the engine cooling system, and is directly taken from the liquid outlet of the internal cooling pipeline of the engine 100.
- the heat exchange fluid output from the EGR cooling unit 2 returns to the liquid inlet of the internal cooling pipeline.
- the cooling circuit of the EGR cooling unit 2 is normally open and does not perform switching control, and cannot be used for heating lubricating oil or For warm air intake;
- the second type is independent, EGR cooling unit 2 adopts an independent low-temperature cooling system, including independent low-temperature radiators, electric water pumps and related pipelines, and the heat exchange fluid in this system does not cool with the engine The heat exchange fluid of the system is mixed.
- This solution is beneficial to the heat dissipation of the EGR system, but the engine 100 cannot use the heat generated by the EGR system to achieve a rapid warm-up effect.
- the cooling chamber of the EGR cooling unit 2 can communicate with the internal cooling pipeline, so that the heat exchange fluid flowing out from the liquid outlet of the internal cooling pipeline can exchange heat with the exhaust gas in the exhaust gas pipeline, so as to Reduce the temperature of the exhaust gas and increase the temperature of the heat exchange fluid to achieve rapid warm-up.
- Warming up can make the engine 100 reach the optimal operating condition, which is beneficial to improve the service life of the engine 100 .
- the switching between the warm-up process and the subsequent process of lowering the oil temperature is realized through the temperature measuring unit 10 and the control unit 11 which are electrically connected.
- the temperature measuring unit 10 can measure the temperature of the lubricating oil in the lubricating oil circuit, and the control unit 11 switches between the warm-up process and the subsequent cooling process according to the received temperature information measured by the temperature measuring unit 10 .
- the control unit 11 controls the internal cooling pipeline, the EGR cooling unit 2 and the lubricating oil cooling unit 1 to be circulated to form a warm-up circuit.
- the control unit 11 controls the internal cooling pipeline and the lubricating oil cooling unit 1 to be circulated to form a lubricating oil cooling circuit, and controls the internal cooling pipeline and the EGR cooling unit 2 are circulated to form an exhaust gas cooling circuit.
- the control unit 11 turns on the warm-up circuit.
- the heat exchange fluid in the internal cooling pipeline flows out through the liquid outlet and enters the cooling cavity of the EGR cooling unit 2 .
- the heat exchange fluid exchanges heat with the exhaust gas in the exhaust gas pipeline in the cooling chamber. After the fuel is burned in the cylinder of the engine 100, the temperature of the exhaust gas discharged is relatively high. After the heat exchange, the temperature of the exhaust gas decreases, while the temperature of the heat exchange fluid raised.
- the heated heat exchange fluid continues to flow into the cooling chamber of the lubricating oil cooling unit 1, and exchanges heat with the lubricating oil in the lubricating oil passage, so that the temperature of the lubricating oil increases, thereby reducing the viscosity of the lubricating oil, and making the engine 100
- the parts are lubricated better, the working condition is optimal, and the oil consumption of the whole machine is improved.
- the warm-up circuit is turned on, except for a small part of the heat exchange fluid flowing through the degassing cycle, most of the heat exchange fluid circulates through the warm-up circuit to make full use of the heat of the exhaust gas to heat the lubricating oil and quickly increase the temperature of the lubricating oil, thus making the engine 100 Reach optimal conditions quickly.
- the control unit 11 controls the warm-up circuit to be closed, and the lubricating oil cooling circuit and the exhaust gas cooling circuit to be opened.
- part of the heat exchange fluid flowing out of the liquid outlet of the internal cooling pipeline enters the cooling chamber of the lubricating oil cooling unit 1 to cool down the lubricating oil with a high temperature in the lubricating oil circuit and prevent the lubricating oil from being too thin and causing Insufficient lubrication.
- Another part of the heat exchange fluid enters the cooling chamber of the EGR cooling unit 2 to cool the high-temperature exhaust gas in the exhaust gas pipeline.
- the mechanical loss generated by the intake and exhaust process can also reduce the emission of nitrogen oxides, and improve the reliability and economy of the engine 100 .
- the first temperature threshold may be determined according to the optimal lubricating state of the lubricating oil.
- the first temperature threshold is 95 degrees Celsius, that is, when the lubricating oil temperature is higher than 95 degrees Celsius, the warm-up circuit can be closed, and the lubricating oil cooling circuit and the exhaust gas cooling circuit can be turned on.
- the engine cooling system further includes a temperature sensing valve 3 and a cooling unit 4 .
- the temperature-sensing valve 3 is opened, so that the cooling unit 4 is in circulation with the internal cooling pipeline.
- the temperature of the heat exchange fluid is too high, the heat exchange fluid cannot effectively cool down the lubricating oil in the lubricating oil circuit and the exhaust gas in the exhaust gas pipeline, which will lead to an increase in the temperature of the lubricating oil, a decrease in the lubrication effect, and re- The temperature of the exhaust gas entering the combustion chamber of the engine 100 is high, and the emission of nitrogen oxides cannot be suppressed.
- a second temperature threshold is set, and when the temperature sensing valve 3 senses that the temperature of the heat exchange fluid is greater than the second temperature threshold, it can be opened, so that part of the heat exchange fluid flowing out of the internal cooling pipeline passes through the temperature sensing valve 3 Enter the heat dissipation unit 4 to cool down the heat exchange fluid, and the cooled heat exchange fluid flows back into the internal cooling pipeline to reduce the overall temperature of the heat exchange fluid, thereby cooling lubricating oil and exhaust gas.
- the opening of the temperature-sensing valve 3 increases as the temperature of the heat exchange fluid increases.
- the engine cooling system further includes a heating unit 6 .
- a heating switch is arranged in the cab of the automobile, and the heating switch is electrically connected with the control unit 11 .
- the control unit 11 can control the circulation of the internal cooling pipeline, the EGR cooling unit 2 and the heating unit 6 to form a heating circuit.
- Figure 4 is a schematic diagram of the flow of the heat exchange fluid when the heating circuit is turned on. Part of the heat exchange fluid flowing out of the internal cooling pipeline of the engine 100 enters the cooling cavity of the lubricating oil cooling unit 1 to cool down the lubricating oil, and the other part of the heat exchange fluid enters the cooling cavity of the EGR cooling unit 2 to exchange heat with the exhaust gas. The high heat is transferred to the heat exchange fluid, and then the high temperature heat exchange fluid enters the heating unit 6, and the heating chamber of the heating unit 6 can absorb the heat of the high temperature heat exchange fluid to blow out hot air to achieve heating and improve the comfort of the cab.
- a first infusion pump 5 is arranged upstream of the internal cooling pipeline.
- the liquid inlet of the first infusion pump 5 can communicate with the cooling cavity of the lubricating oil cooling unit 1 and the cooling cavity of the EGR cooling unit 2 respectively.
- the first infusion pump 5 can provide power for the flow of the heat exchange fluid in multiple circuits, so that the heat exchange fluid can circulate rapidly, improve the warm-up efficiency, and increase the cooling speed of lubricating oil and exhaust gas.
- the first infusion pump 5 may be a mechanical water pump, which is not affected by electromagnetic effects of the engine cooling system circuit.
- the first infusion pump 5 can also be an electronic water pump, and its flow rate can not be affected by the rotation speed of the engine 100 , and the operation is stable.
- a second infusion pump 7 is arranged upstream of the heating unit 6 , and the liquid inlet of the second infusion pump 7 can communicate with the cooling cavity of the EGR cooling unit 2 .
- the second infusion pump 7 can provide power for the heat exchange fluid in the heating circuit to ensure the reliability of heating.
- the second infusion pump 7 is an electronic water pump, and the flow rate of the second infusion pump 7 is not affected by the rotational speed of the engine 100 , and the operation is stable. Moreover, the power required in the heating circuit is relatively small, and the electromagnetic interference received by the electronic water pump is also small.
- a three-way valve 8 is provided downstream of the internal cooling pipeline, and the first outlet of the three-way valve 8 can communicate with the cooling chamber of the lubricating oil cooling unit 1 to conduct the cooling of the lubricating oil cooling unit 1. Cavity and internal cooling pipeline. The second outlet of the three-way valve 8 can be communicated with the cooling cavity of the EGR cooling unit 2 to connect the cooling cavity of the EGR cooling unit 2 with the internal cooling pipeline.
- a four-way valve 9 is provided downstream of the EGR cooling unit 2, and the first outlet of the four-way valve 9 can be communicated with the cooling chamber of the lubricating oil cooling unit 1 to conduct cooling of the EGR cooling unit 2.
- the second outlet of the four-way valve 9 can communicate with the inner cavity of the first infusion pump 5 , so that the liquid outlet of the cooling chamber of the EGR cooling unit 2 communicates with the internal cooling pipeline through the first infusion pump 5 .
- the third outlet of the four-way valve 9 can be communicated with the heating chamber of the heating unit 6 through the second infusion pump 7 to connect the liquid outlet of the cooling chamber of the EGR cooling unit 2 with the liquid inlet of the heating chamber of the heating unit 6 .
- the three-way valve 8 is a three-way solenoid valve
- the four-way valve 9 is a four-way solenoid valve
- the control unit 11 is electrically connected to both the three-way solenoid valve and the four-way solenoid valve.
- the opening and closing of multiple outlets of the three-way solenoid valve and the four-way solenoid valve can be automatically controlled through the control unit 11, which is convenient and quick.
- the control unit 11 controls the opening of the second outlet of the three-way solenoid valve according to this signal, and controls the three-way solenoid valve
- the first outlet of the four-way solenoid valve is closed, the first outlet of the four-way solenoid valve is opened, and the second and third outlets of the four-way solenoid valve are closed.
- the lubricating oil cooling unit 1 is connected in series with the EGR cooling unit 2 .
- the heat exchange fluid flowing out of the liquid outlet of the internal cooling pipeline of the engine 100 passes through the inlet of the three-way solenoid valve, the second outlet of the three-way solenoid valve, the EGR cooling unit 2, the inlet of the four-way solenoid valve, and the four-way solenoid valve.
- the first outlet of the valve and the lubricating oil cooling unit 1 are finally returned to the internal cooling pipeline through the first infusion pump 5, so as to conduct the warm-up circuit and increase the temperature of the lubricating oil, so that the engine 100 can quickly reach the best working state.
- the control unit 11 controls the first outlet and the second outlet of the three-way solenoid valve.
- the outlets are all open, and the second outlet controlling the four-way solenoid valve is open, and the first outlet and the third outlet controlling the four-way solenoid valve are both closed, see Figure 3, at this time, the lubricating oil cooling unit 1 and the EGR cooling unit 2 are connected in parallel .
- Part of the heat exchange fluid flowing out through the liquid outlet of the internal cooling pipeline of the engine 100 passes through the inlet of the three-way solenoid valve, the first outlet of the three-way solenoid valve, and the lubricating oil cooling unit 1 in sequence, and finally flows back through the first infusion pump 5 to the internal cooling pipeline, so that this part of the heat exchange fluid can circulate in the lubricating oil cooling circuit, reduce the temperature of the lubricating oil, and ensure a good lubricating effect of the components in the engine 100 .
- the other part of the heat exchange fluid passes through the inlet of the three-way solenoid valve, the second outlet of the three-way solenoid valve, the EGR cooling unit 2, the inlet of the four-way solenoid valve, and the second outlet of the four-way solenoid valve, and finally passes through the first infusion fluid
- the pump 5 returns to the internal cooling pipeline, and this part of the heat exchange fluid circulates in the exhaust gas cooling circuit to reduce the temperature of the exhaust gas reintroduced into the combustion chamber and reduce the emission of nitrogen oxides.
- the control unit 11 controls the opening of the third outlet of the four-way solenoid valve, and controls the closing of the first outlet and the second outlet of the four-way solenoid valve.
- the EGR cooling unit 2 is connected in series with the heating unit 6 and then connected in parallel with the lubricating oil cooling unit 1 .
- Part of the heat exchange fluid flowing out of the liquid outlet of the internal cooling pipeline of the engine 100 continues to circulate in the lubricating oil cooling circuit, and the other part flows through the inlet of the three-way solenoid valve, the second outlet of the three-way solenoid valve, and the EGR cooling circuit in sequence.
- the exhaust gas cooling circuit is automatically closed, so that after the heat of the high-temperature exhaust gas is transferred to the heat exchange fluid in the heating circuit, almost all the high-temperature heat exchange fluid flows into the heating cavity of the heating unit 6, improving the utilization rate of the exhaust gas .
- This embodiment also provides an automobile, including the above-mentioned engine cooling system.
- the control unit 11 controls the warm-up circuit to conduct, and the heat exchange fluid heated by the exhaust gas can quickly increase the oil temperature of the lubricating oil, reduce the viscosity of the lubricating oil, and improve the fuel consumption of the engine 100 .
- the oil temperature in the lubricating oil circuit rises.
- the control unit 11 starts the lubricating oil cooling circuit to cool down the lubricating oil.
- the heat exchange fluid does not pass through the The EGR cooling unit 2 conducts heat exchange with the exhaust gas, therefore, when the relatively low-temperature heat exchange fluid passes through the lubricating oil cooling unit 1 , the temperature of the lubricating oil can be reduced.
- the control unit 11 controls the conduction of the exhaust gas cooling circuit, so that the lower temperature heat exchange fluid can exchange heat with the exhaust gas generated by the fuel in the combustion chamber of the engine 100 in the circuit, thereby reducing the temperature of the exhaust gas in the exhaust gas pipeline.
- the oxygen content in the exhaust gas discharged from the engine 100 is extremely low or even non-existent, the exhaust gas after cooling down and the gas inhaled by the engine 100 are relaxed and then introduced into the combustion chamber, the oxygen concentration in the mixed gas is reduced, and is lower than the oxygen content in the atmosphere. In contrast, its maximum temperature during combustion will be reduced, effectively inhibiting the generation of nitrogen oxides, which is beneficial to environmental protection.
- the combustion temperature is lowered, the heat transfer between the cylinder of the engine 100 and the wall surface of the combustion chamber and the surface of the piston will be reduced, and the loss caused by thermal dissociation will also be slightly reduced, and the fuel economy will also be improved.
- the cab of the car is provided with a heating switch.
- the heating switch When the user needs heating, the heating switch is turned on, and the control unit 11 can control the exhaust gas cooling circuit to be closed, while the heating circuit is turned on (the lubricating oil cooling circuit is always on).
- the automobile can use the heat of the high-temperature exhaust gas to heat the heat exchange fluid passed into the heating unit 6 to obtain warm air, fully utilize the heat in the exhaust gas, and improve the utilization rate of fuel.
- the heating circuit is turned on, the exhaust gas can still be cooled, and the exhaust gas reintroduced into the combustion chamber of the engine is always the cooled exhaust gas.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Exhaust-Gas Circulating Devices (AREA)
Abstract
An engine cooling system. An engine comprises a lubricating oil circuit, an exhaust gas pipeline and an inner cooling pipeline, which is configured to reduce the internal temperature of the engine. The engine cooling system comprises: a lubricating oil cooling unit (1), which is arranged on the lubricating oil circuit; an EGR cooling unit (2), which is arranged on the exhaust gas pipeline, wherein a cooling cavity of the EGR cooling unit is in communication with the inner cooling pipeline; a temperature measurement unit (10), which is configured to measure the temperature of lubricating oil in the lubricating oil circuit; and a control unit (11), which is electrically connected to the temperature measurement unit, wherein when the temperature of the lubricating oil is less than a first temperature threshold value, the control unit controls the enabling of the circulation in the inner cooling pipeline, the EGR cooling unit and the lubricating oil cooling unit, so as to form a warm-up loop; and when the temperature of the lubricating oil is greater than the first temperature threshold value, the control unit controls the enabling of the circulation in the inner cooling pipeline and the lubricating oil cooling unit, so as to form a lubricating oil cooling loop, and controls the enabling of the circulation in the inner cooling pipeline and the EGR cooling unit, so as to form an exhaust gas cooling loop. The engine cooling system can achieve a rapid temperature rise of lubricating oil and a high warm-up speed, can effectively reduce the fuel consumption of an engine, and can make full use of the performance of an EGR cooler. Further provided is a vehicle.
Description
本申请要求在2021年08月25日提交中国专利局、申请号为202110979432.1的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with application number 202110979432.1 submitted to the China Patent Office on August 25, 2021, the entire content of which is incorporated in this application by reference.
本申请涉及车辆工程技术领域,例如涉及一种发动机冷却系统及汽车。The present application relates to the technical field of vehicle engineering, for example, to an engine cooling system and an automobile.
废气再循环(Exhaust Gas Re-circulation,EGR)系统将排气管中部分废气回送到发动机的进气歧管,并与新鲜混合气体一起重新引入到发动机燃烧室内,以降低大负荷爆震倾向以及降低发动机在进气和排气过程产生的机械损耗(即泵气损失),同时还能降低氮氧化物的排放量,提高发动机的可靠性和经济性。EGR系统包括EGR阀、EGR冷却器以及相关管路等,其中,EGR冷却器的作用是通过引入冷却液以降低EGR系统中废气的温度。在此换热过程中,废气的热量会传递给冷却液,即,冷却液的温度升高而废气的温度降低。The exhaust gas recirculation (Exhaust Gas Re-circulation, EGR) system returns part of the exhaust gas in the exhaust pipe to the intake manifold of the engine, and reintroduces it into the combustion chamber of the engine together with the fresh mixed gas, so as to reduce the tendency of high-load knocking and Reduce the mechanical loss of the engine during the intake and exhaust process (that is, the pumping loss), and at the same time reduce the emission of nitrogen oxides, and improve the reliability and economy of the engine. The EGR system includes an EGR valve, an EGR cooler and related pipelines, etc., wherein the function of the EGR cooler is to reduce the temperature of the exhaust gas in the EGR system by introducing coolant. During this heat exchange process, the heat of the exhaust gas is transferred to the cooling liquid, ie the temperature of the cooling liquid increases and the temperature of the exhaust gas decreases.
EGR冷却器大多由发动机内部冷却回路的出水口通入冷却液,冷却液与EGR系统中的废气换热后,再回流至发动机内部冷却回路的进水口,形成一个固定的常流水的冷却回路。这种形式的冷却回路虽然可以利用废气的热量在一定程度上提升发动机冷却液整体温度,提高暖机速度,但流经EGR冷却器的冷却液流量占整个发动机冷却液流量的比例并不高,冷却液温度提升速度有限,对降低发动机油耗的改善不明显,EGR冷却器未得到充分利用。Most of the EGR coolers pass into the coolant from the water outlet of the engine's internal cooling circuit. After the coolant exchanges heat with the exhaust gas in the EGR system, it flows back to the water inlet of the engine's internal cooling circuit to form a fixed cooling circuit with constant flow of water. Although this form of cooling circuit can use the heat of the exhaust gas to increase the overall temperature of the engine coolant to a certain extent and increase the warm-up speed, the proportion of the coolant flow through the EGR cooler to the entire engine coolant flow is not high. The speed of coolant temperature increase is limited, the improvement to reduce engine fuel consumption is not obvious, and the EGR cooler is not fully utilized.
发明内容Contents of the invention
本申请提供一种发动机冷却系统及汽车,发动机初始启动时,润滑油能够快速升温,暖机速度快,有效降低发动机油耗,能够充分利用EGR冷却器的性能。The application provides an engine cooling system and an automobile. When the engine is initially started, the temperature of the lubricating oil can be quickly raised, the warm-up speed is fast, the engine oil consumption can be effectively reduced, and the performance of the EGR cooler can be fully utilized.
本申请采用以下技术方案:This application adopts the following technical solutions:
本申请提供一种发动机冷却系统,所述发动机包括润滑油路、废气管路以及设置为降低所述发动机内部温度的内冷却管路,所述发动机冷却系统包括:The present application provides an engine cooling system, the engine includes a lubricating oil circuit, an exhaust gas pipeline, and an internal cooling pipeline configured to reduce the internal temperature of the engine, and the engine cooling system includes:
润滑油冷却单元,设置于所述润滑油路上;A lubricating oil cooling unit is arranged on the lubricating oil road;
废气再循环EGR冷却单元,设置于所述废气管路上,所述EGR冷却单元的冷却腔与所述内冷却管路连通,以使由所述内冷却管路的出液口流出的换热液与所述废气管路中的废气进行热交换;The exhaust gas recirculation EGR cooling unit is arranged on the exhaust gas pipeline, and the cooling chamber of the EGR cooling unit communicates with the internal cooling pipeline so that the heat exchange fluid flowing out of the liquid outlet of the internal cooling pipeline heat exchange with the exhaust gas in the exhaust gas pipeline;
测温单元,设置为测量所述润滑油路内的润滑油的温度;a temperature measuring unit configured to measure the temperature of the lubricating oil in the lubricating oil circuit;
控制单元,与所述测温单元电连接;a control unit electrically connected to the temperature measurement unit;
所述测温单元测量获得的所述润滑油的温度小于第一温度阈值时,所述控制单元控制所述内冷却管路、所述EGR冷却单元以及所述润滑油冷却单元循环导通,以形成暖机回路;When the temperature of the lubricating oil measured by the temperature measurement unit is lower than the first temperature threshold, the control unit controls the internal cooling pipeline, the EGR cooling unit and the lubricating oil cooling unit to be in circulation, so as to Form a warm-up circuit;
所述测温单元测量获得的所述润滑油的温度大于所述第一温度阈值时,所述控制单元控制所述内冷却管路和所述润滑油冷却单元循环导通,以形成润滑油冷却回路,以及控制所述内冷却管路和所述EGR冷却单元循环导通,以形成废气冷却回路。When the temperature of the lubricating oil measured by the temperature measuring unit is greater than the first temperature threshold, the control unit controls the internal cooling pipeline and the lubricating oil cooling unit to be circulated to form lubricating oil cooling. circuit, and control the circulation of the internal cooling pipeline and the EGR cooling unit to form an exhaust gas cooling circuit.
可选地,还包括感温阀门和散热单元,所述换热液的温度大于第二温度阈值时,所述感温阀门开启,以使所述散热单元与所述内冷却管路循环导通,所述感温阀门的开度随所述换热液的温度的升高而增大。Optionally, a temperature-sensing valve and a heat dissipation unit are also included, and when the temperature of the heat exchange fluid is greater than a second temperature threshold, the temperature-sensing valve is opened, so that the heat dissipation unit is in circulation with the internal cooling pipeline , the opening of the temperature-sensing valve increases as the temperature of the heat exchange fluid increases.
可选地,所述内冷却管路的上游设置有第一输液泵,所述第一输液泵的进液口设置为与所述润滑油冷却单元的冷却腔和所述EGR冷却单元的冷却腔连通。Optionally, a first liquid infusion pump is arranged upstream of the internal cooling pipeline, and the liquid inlet of the first liquid infusion pump is set to be connected to the cooling cavity of the lubricating oil cooling unit and the cooling cavity of the EGR cooling unit. connected.
可选地,还包括采暖单元,所述控制单元设置为与取暖开关电连接,所述取暖开关开启时,所述控制单元控制所述内冷却管路、所述EGR冷却单元以及所述采暖单元循环导通,以形成采暖回路。Optionally, a heating unit is also included, the control unit is configured to be electrically connected to a heating switch, and when the heating switch is turned on, the control unit controls the internal cooling pipeline, the EGR cooling unit and the heating unit Loop conduction to form a heating circuit.
可选地,所述采暖单元的上游设置有第二输液泵,所述第二输液泵的进液口设置为与所述EGR冷却单元的冷却腔连通。Optionally, a second infusion pump is provided upstream of the heating unit, and a liquid inlet of the second infusion pump is configured to communicate with the cooling cavity of the EGR cooling unit.
可选地,所述第一输液泵为机械水泵或电子水泵,所述第二输液泵为电子水泵。Optionally, the first infusion pump is a mechanical water pump or an electronic water pump, and the second infusion pump is an electronic water pump.
可选地,所述内冷却管路的下游设置有三通阀门,所述三通阀门的第一出口设置为与所述润滑油冷却单元的冷却腔连通,所述三通阀门的第二出口设置为与所述EGR冷却单元的冷却腔连通。Optionally, a three-way valve is provided downstream of the internal cooling pipeline, the first outlet of the three-way valve is set to communicate with the cooling chamber of the lubricating oil cooling unit, and the second outlet of the three-way valve is set to To communicate with the cooling cavity of the EGR cooling unit.
可选地,所述EGR冷却单元的下游设置有四通阀门,所述四通阀门的第一出口设置为与所述润滑油冷却单元的冷却腔连通,所述四通阀门的第二出口设置为与所述内冷却管路连通,所述四通阀门的第三出口设置为与所述采暖单元的采暖腔连通。Optionally, a four-way valve is arranged downstream of the EGR cooling unit, the first outlet of the four-way valve is set to communicate with the cooling chamber of the lubricating oil cooling unit, and the second outlet of the four-way valve is set to In order to communicate with the inner cooling pipeline, the third outlet of the four-way valve is set to communicate with the heating cavity of the heating unit.
可选地,所述三通阀门为三通电磁阀,所述四通阀门为四通电磁阀,所述控制单元与所述三通电磁阀和所述四通电磁阀电连接;Optionally, the three-way valve is a three-way solenoid valve, the four-way valve is a four-way solenoid valve, and the control unit is electrically connected to the three-way solenoid valve and the four-way solenoid valve;
所述润滑油的温度小于所述第一温度阈值时,所述控制单元控制所述三通 电磁阀的第二出口开启,控制所述三通电磁阀的第一出口关闭,控制所述四通电磁阀的第一出口开启,以及控制所述四通电磁阀的第二出口和第三出口关闭,以导通所述暖机回路;When the temperature of the lubricating oil is lower than the first temperature threshold, the control unit controls the opening of the second outlet of the three-way solenoid valve, controls the closing of the first outlet of the three-way solenoid valve, and controls the opening of the four-way solenoid valve. The first outlet of the electromagnetic valve is opened, and the second outlet and the third outlet of the four-way electromagnetic valve are controlled to be closed, so as to conduct the warm-up circuit;
所述润滑油的温度大于所述第一温度阈值时,所述控制单元控制所述三通电磁阀的第一出口和第二出口开启,控制所述四通电磁阀的第二出口开启,以及控制所述四通电磁阀的第一出口和第三出口关闭,以导通所述润滑油冷却回路和所述废气冷却回路;When the temperature of the lubricating oil is greater than the first temperature threshold, the control unit controls the opening of the first outlet and the second outlet of the three-way solenoid valve, controls the opening of the second outlet of the four-way solenoid valve, and controlling the first outlet and the third outlet of the four-way solenoid valve to be closed, so as to conduct the lubricating oil cooling circuit and the exhaust gas cooling circuit;
所述取暖开关开启时,所述控制单元控制所述四通电磁阀的第三出口开启,以及控制所述四通电磁阀的第一出口和第二出口关闭,以导通所述采暖回路,并关闭所述废气冷却回路。When the heating switch is turned on, the control unit controls the opening of the third outlet of the four-way solenoid valve, and controls the closing of the first outlet and the second outlet of the four-way solenoid valve to conduct the heating circuit, And close the exhaust gas cooling circuit.
本申请提供一种汽车,包括如上所述的发动机冷却系统。The present application provides an automobile, including the above-mentioned engine cooling system.
图1是本申请提供的发动机冷却系统的结构示意图;Fig. 1 is the structural representation of the engine cooling system that the application provides;
图2是本申请提供的发动机冷却系统中暖机回路导通时换热液的流动示意图;Fig. 2 is a schematic diagram of the flow of the heat exchange fluid when the warm-up circuit is turned on in the engine cooling system provided by the present application;
图3是本申请提供的发动机冷却系统中润滑油冷却回路和废气冷却回路导通时换热液的流动示意图;Fig. 3 is a flow schematic diagram of the heat exchange fluid when the lubricating oil cooling circuit and the exhaust gas cooling circuit are connected in the engine cooling system provided by the present application;
图4是本申请提供的发动机冷却系统中采暖回路导通时换热液的流动示意图。Fig. 4 is a schematic diagram of the flow of the heat exchange fluid when the heating circuit is turned on in the engine cooling system provided by the present application.
图中:In the picture:
100-发动机;100 - engine;
1-润滑油冷却单元;2-EGR冷却单元;3-感温阀门;4-散热单元;5-第一输液泵;6-采暖单元;7-第二输液泵;8-三通阀门;9-四通阀门,10-测温单元,11-控制单元。1-lubricating oil cooling unit; 2-EGR cooling unit; 3-temperature sensing valve; 4-radiation unit; 5-first infusion pump; 6-heating unit; 7-second infusion pump; 8-three-way valve; 9 - four-way valve, 10 - temperature measuring unit, 11 - control unit.
下面结合附图和实施例对本申请作说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本申请,而非对本申请的限定。另外还需要说明的是,附图中仅示出了与本申请相关的部分而非全部结构。The application will be described below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, but not to limit the present application. In addition, it should be noted that the drawings only show some structures related to the present application but not all structures.
在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成 一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以视具体情况理解上述术语在本申请中的具体含义。In the description of this application, unless otherwise clearly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application depending on the specific circumstances.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“左”、“右”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "left", "right" and other orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operations. It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed, or operate in a particular orientation, and thus should not be construed as limiting the application. In addition, the terms "first" and "second" are only used to distinguish in description, and have no special meaning.
如图1所示,本实施例提供一种发动机冷却系统,即能够实现发动机100的快速暖机,又能够保证发动机100平稳运动后的冷却效果,同时,发动机100气缸内的燃料燃烧后产生的废气也能够得到充分利用,以改善发动机100的油耗。其中,发动机100包括设置为为内部零件运动提供润滑作用的润滑油路、将燃料燃烧后产生的废气导出的废气管路、以及设置为降低发动机100内部温度的内冷却管路。该发动机冷却系统包括润滑油冷却单元1、EGR冷却单元2、测温单元10以及控制单元11。As shown in Figure 1, this embodiment provides an engine cooling system, which can realize the rapid warm-up of the engine 100 and ensure the cooling effect of the engine 100 after the smooth movement. The exhaust gas can also be fully utilized to improve the fuel consumption of the engine 100 . Wherein, the engine 100 includes a lubricating oil circuit configured to provide lubrication for the movement of internal parts, an exhaust gas pipeline configured to guide exhaust gas generated after fuel combustion, and an internal cooling pipeline configured to reduce the internal temperature of the engine 100 . The engine cooling system includes a lubricating oil cooling unit 1 , an EGR cooling unit 2 , a temperature measuring unit 10 and a control unit 11 .
换热液在发动机100内部和外部进行循环。例如,发动机100内部的内冷却管路具有一个出液口和一个进液口,换热液通过内冷却管路的出液口流出,在发动机100外部流动,期间流经一个或多个外部机构(如润滑油冷却单元1或EGR冷却单元2等),随后通过内冷却管路的进液口重新回到内冷却管路中。The heat exchange fluid circulates inside and outside the engine 100 . For example, the internal cooling circuit inside the engine 100 has a liquid outlet and a liquid inlet, and the heat exchange fluid flows out through the liquid outlet of the internal cooling circuit, flows outside the engine 100, and flows through one or more external mechanisms. (such as lubricating oil cooling unit 1 or EGR cooling unit 2, etc.), then return to the inner cooling pipeline through the liquid inlet of the inner cooling pipeline.
润滑油冷却单元1设置于润滑油路上,润滑油冷却单元1的冷却腔能够与内冷却管路连通,以使内冷却管路中流出的换热液与润滑油进行热交换。The lubricating oil cooling unit 1 is arranged on the lubricating oil road, and the cooling cavity of the lubricating oil cooling unit 1 can communicate with the inner cooling pipeline, so that the heat exchange fluid flowing out of the inner cooling pipeline can exchange heat with the lubricating oil.
EGR冷却单元2设置于废气管路上。采用EGR系统的发动机100的EGR冷却单元2可分为两种形式:第一种是集成式,EGR冷却单元2集成于发动机冷却系统中,从发动机100的内冷却管路的出液口直接取液,EGR冷却单元2中输出的换热液回流至内冷却管路的进液口,这种方案中,EGR冷却单元2的冷却回路常通且不做切换控制,无法用于加热润滑油或用于暖风进气;第二种 是独立式,EGR冷却单元2采用独立的低温冷却系统,包括独立的低温散热器、电动水泵和相关管路,该系统中的换热液不与发动机冷却系统换热液混合,此种方案有利于EGR系统的散热,但发动机100无法利用EGR系统产生的热量来实现快速暖机效果,同时该系统换热液整体温度较低,无法被暖风利用。The EGR cooling unit 2 is arranged on the exhaust gas pipeline. The EGR cooling unit 2 of the engine 100 using the EGR system can be divided into two types: the first type is integrated, the EGR cooling unit 2 is integrated in the engine cooling system, and is directly taken from the liquid outlet of the internal cooling pipeline of the engine 100. The heat exchange fluid output from the EGR cooling unit 2 returns to the liquid inlet of the internal cooling pipeline. In this scheme, the cooling circuit of the EGR cooling unit 2 is normally open and does not perform switching control, and cannot be used for heating lubricating oil or For warm air intake; the second type is independent, EGR cooling unit 2 adopts an independent low-temperature cooling system, including independent low-temperature radiators, electric water pumps and related pipelines, and the heat exchange fluid in this system does not cool with the engine The heat exchange fluid of the system is mixed. This solution is beneficial to the heat dissipation of the EGR system, but the engine 100 cannot use the heat generated by the EGR system to achieve a rapid warm-up effect.
而在本实施例中,EGR冷却单元2的冷却腔能够与内冷却管路连通,以使由内冷却管路的出液口流出的换热液与废气管路中的废气进行热交换,以降低废气的温度,升高换热液的温度,实现快速暖机。In this embodiment, the cooling chamber of the EGR cooling unit 2 can communicate with the internal cooling pipeline, so that the heat exchange fluid flowing out from the liquid outlet of the internal cooling pipeline can exchange heat with the exhaust gas in the exhaust gas pipeline, so as to Reduce the temperature of the exhaust gas and increase the temperature of the heat exchange fluid to achieve rapid warm-up.
暖机可以使得发动机100达到最佳运行工况,有利于提高发动机100的使用寿命。暖机过程结束后,需要对润滑油路中的润滑油进行降温处理,防止油温过高而降低润滑效果,避免内部零件产生较大磨损。暖机过程与后续降低油温过程的切换通过电连接的测温单元10和控制单元11实现。测温单元10能够测量润滑油路内的润滑油的温度,控制单元11根据接收到的测温单元10测量获得的温度信息进行暖机过程与后续降温过程的切换。当测温单元10测量获得的润滑油的温度小于第一温度阈值时,控制单元11控制内冷却管路、EGR冷却单元2以及润滑油冷却单元1循环导通,以形成暖机回路。当测温单元10测量获得的润滑油的温度大于第一温度阈值时,控制单元11控制内冷却管路和润滑油冷却单元1循环导通,以形成润滑油冷却回路,以及控制内冷却管路和EGR冷却单元2循环导通,以形成废气冷却回路。Warming up can make the engine 100 reach the optimal operating condition, which is beneficial to improve the service life of the engine 100 . After the warm-up process is over, it is necessary to cool down the lubricating oil in the lubricating oil circuit to prevent the oil temperature from being too high and reduce the lubricating effect, and avoid greater wear of internal parts. The switching between the warm-up process and the subsequent process of lowering the oil temperature is realized through the temperature measuring unit 10 and the control unit 11 which are electrically connected. The temperature measuring unit 10 can measure the temperature of the lubricating oil in the lubricating oil circuit, and the control unit 11 switches between the warm-up process and the subsequent cooling process according to the received temperature information measured by the temperature measuring unit 10 . When the lubricating oil temperature measured by the temperature measuring unit 10 is lower than the first temperature threshold, the control unit 11 controls the internal cooling pipeline, the EGR cooling unit 2 and the lubricating oil cooling unit 1 to be circulated to form a warm-up circuit. When the temperature of the lubricating oil measured by the temperature measuring unit 10 is greater than the first temperature threshold, the control unit 11 controls the internal cooling pipeline and the lubricating oil cooling unit 1 to be circulated to form a lubricating oil cooling circuit, and controls the internal cooling pipeline and the EGR cooling unit 2 are circulated to form an exhaust gas cooling circuit.
示例性的,发动机100初始启动时,润滑油路内的润滑油温度低于第一温度阈值,控制单元11导通暖机回路。参见图2,内冷却管路中的换热液通过出液口流出,并进入EGR冷却单元2的冷却腔。换热液在该冷却腔内与废气管路中的废气进行热交换,燃油在发动机100气缸内燃烧后排出的废气温度较高,进行热交换后,废气的温度降低,而换热液的温度升高。升温后的换热液继续流入润滑油冷却单元1的冷却腔,并与润滑油路内的润滑油进行热量交换,以使润滑油的温度升高,从而降低润滑油的粘度,使发动机100内部零件得到更好的润滑,工况达到最佳,改善整机油耗。暖机回路开启时,除少部分换热液流经除气循环外,大部分换热液均通过暖机回路循环,充分利用废气的热量加热润滑油,快速提升润滑油温,从而使发动机100快速达到最佳工况。Exemplarily, when the engine 100 is initially started, the lubricating oil temperature in the lubricating oil circuit is lower than the first temperature threshold, and the control unit 11 turns on the warm-up circuit. Referring to FIG. 2 , the heat exchange fluid in the internal cooling pipeline flows out through the liquid outlet and enters the cooling cavity of the EGR cooling unit 2 . The heat exchange fluid exchanges heat with the exhaust gas in the exhaust gas pipeline in the cooling chamber. After the fuel is burned in the cylinder of the engine 100, the temperature of the exhaust gas discharged is relatively high. After the heat exchange, the temperature of the exhaust gas decreases, while the temperature of the heat exchange fluid raised. The heated heat exchange fluid continues to flow into the cooling chamber of the lubricating oil cooling unit 1, and exchanges heat with the lubricating oil in the lubricating oil passage, so that the temperature of the lubricating oil increases, thereby reducing the viscosity of the lubricating oil, and making the engine 100 The parts are lubricated better, the working condition is optimal, and the oil consumption of the whole machine is improved. When the warm-up circuit is turned on, except for a small part of the heat exchange fluid flowing through the degassing cycle, most of the heat exchange fluid circulates through the warm-up circuit to make full use of the heat of the exhaust gas to heat the lubricating oil and quickly increase the temperature of the lubricating oil, thus making the engine 100 Reach optimal conditions quickly.
当润滑油的温度逐渐升高至大于第一温度阈值时,控制单元11控制暖机回路关闭,润滑油冷却回路以及废气冷却回路开启。参见图3,通过内冷却管路出液口流出的换热液一部分进入润滑油冷却单元1的冷却腔,以对润滑油路内温度较高的润滑油进行降温,防止润滑油过稀而导致润滑效果欠佳。另一部分换热液进入EGR冷却单元2的冷却腔,以对废气管路中的高温废气进行降温,降温后的废气重新引入发动机100的燃烧室内,能够降低大负荷爆震倾向以及降 低发动机100在进气和排气过程产生的机械损耗,同时还能降低氮氧化物的排放量,提高发动机100的可靠性和经济性。When the temperature of the lubricating oil gradually rises above the first temperature threshold, the control unit 11 controls the warm-up circuit to be closed, and the lubricating oil cooling circuit and the exhaust gas cooling circuit to be opened. Referring to Figure 3, part of the heat exchange fluid flowing out of the liquid outlet of the internal cooling pipeline enters the cooling chamber of the lubricating oil cooling unit 1 to cool down the lubricating oil with a high temperature in the lubricating oil circuit and prevent the lubricating oil from being too thin and causing Insufficient lubrication. Another part of the heat exchange fluid enters the cooling chamber of the EGR cooling unit 2 to cool the high-temperature exhaust gas in the exhaust gas pipeline. The mechanical loss generated by the intake and exhaust process can also reduce the emission of nitrogen oxides, and improve the reliability and economy of the engine 100 .
第一温度阈值可根据润滑油的最佳润滑状态而定。示例性地,本实施例中,第一温度阈值为95摄氏度,即,当润滑油温高于95摄氏度时,暖机回路即可关闭,并开启润滑油冷却回路以及废气冷却回路。The first temperature threshold may be determined according to the optimal lubricating state of the lubricating oil. Exemplarily, in this embodiment, the first temperature threshold is 95 degrees Celsius, that is, when the lubricating oil temperature is higher than 95 degrees Celsius, the warm-up circuit can be closed, and the lubricating oil cooling circuit and the exhaust gas cooling circuit can be turned on.
可选地,该发动机冷却系统还包括感温阀门3和散热单元4。当换热液的温度大于第二温度阈值时,感温阀门3开启,以使散热单元4与内冷却管路循环导通。当换热液的温度过高时,换热液对润滑油路中的润滑油以及废气管路中的废气无法起到有效的降温作用,进而导致润滑油温升高,润滑效果下降,以及重新进入发动机100的燃烧室内的废气温度较高,无法抑制氮氧化物的排放。因此,设置一第二温度阈值,当感温阀门3感应到换热液的温度大于此第二温度阈值时即可开启,以使内冷却管路中流出的换热液一部分通过感温阀门3进入散热单元4中,以对换热液进行降温处理,降温后的换热液回流至内冷却管路中,可达到降低整体换热液温度的效果,从而能够冷却润滑油以及废气。Optionally, the engine cooling system further includes a temperature sensing valve 3 and a cooling unit 4 . When the temperature of the heat exchange fluid is greater than the second temperature threshold, the temperature-sensing valve 3 is opened, so that the cooling unit 4 is in circulation with the internal cooling pipeline. When the temperature of the heat exchange fluid is too high, the heat exchange fluid cannot effectively cool down the lubricating oil in the lubricating oil circuit and the exhaust gas in the exhaust gas pipeline, which will lead to an increase in the temperature of the lubricating oil, a decrease in the lubrication effect, and re- The temperature of the exhaust gas entering the combustion chamber of the engine 100 is high, and the emission of nitrogen oxides cannot be suppressed. Therefore, a second temperature threshold is set, and when the temperature sensing valve 3 senses that the temperature of the heat exchange fluid is greater than the second temperature threshold, it can be opened, so that part of the heat exchange fluid flowing out of the internal cooling pipeline passes through the temperature sensing valve 3 Enter the heat dissipation unit 4 to cool down the heat exchange fluid, and the cooled heat exchange fluid flows back into the internal cooling pipeline to reduce the overall temperature of the heat exchange fluid, thereby cooling lubricating oil and exhaust gas.
可选地,感温阀门3的开度随换热液的温度的升高而增大。换热液温度越高,感温阀门3的开度越大,以增大换热液通过感温阀门3的流量,进而提升换热液的冷却速度,实现快速降温。Optionally, the opening of the temperature-sensing valve 3 increases as the temperature of the heat exchange fluid increases. The higher the temperature of the heat exchange fluid, the greater the opening of the temperature sensing valve 3, so as to increase the flow rate of the heat exchange fluid through the temperature sensing valve 3, thereby increasing the cooling speed of the heat exchange fluid to achieve rapid cooling.
可选地,该发动机冷却系统还包括采暖单元6。汽车驾驶室内设置有取暖开关,取暖开关与控制单元11电连接。当有采暖需求时,开启取暖开关,控制单元11可控制内冷却管路、EGR冷却单元2以及采暖单元6循环导通,以形成采暖回路。图4所示的是采暖回路导通时换热液的流动示意图。发动机100的内冷却管路中流出的换热液一部分进入润滑油冷却单元1的冷却腔,以对润滑油降温,另一部分换热液进入EGR冷却单元2的冷却腔与废气进行热交换,废气的高热量传递给换热液,随后高温换热液进入采暖单元6,采暖单元6的采暖腔能够吸收高温换热液的热量,以吹出热风,实现供暖,提升驾驶室的舒适性。Optionally, the engine cooling system further includes a heating unit 6 . A heating switch is arranged in the cab of the automobile, and the heating switch is electrically connected with the control unit 11 . When there is a heating demand, turn on the heating switch, and the control unit 11 can control the circulation of the internal cooling pipeline, the EGR cooling unit 2 and the heating unit 6 to form a heating circuit. Figure 4 is a schematic diagram of the flow of the heat exchange fluid when the heating circuit is turned on. Part of the heat exchange fluid flowing out of the internal cooling pipeline of the engine 100 enters the cooling cavity of the lubricating oil cooling unit 1 to cool down the lubricating oil, and the other part of the heat exchange fluid enters the cooling cavity of the EGR cooling unit 2 to exchange heat with the exhaust gas. The high heat is transferred to the heat exchange fluid, and then the high temperature heat exchange fluid enters the heating unit 6, and the heating chamber of the heating unit 6 can absorb the heat of the high temperature heat exchange fluid to blow out hot air to achieve heating and improve the comfort of the cab.
需要说明的是,采暖回路导通时,废气冷却回路关闭,以使通过废气实现升温的换热液几乎全部流入采暖单元6的采暖腔中,充分利用废气的热量。It should be noted that when the heating circuit is turned on, the exhaust gas cooling circuit is closed, so that almost all the heat exchange fluid heated by the exhaust gas flows into the heating cavity of the heating unit 6 to fully utilize the heat of the exhaust gas.
可选地,内冷却管路的上游设置有第一输液泵5。第一输液泵5的进液口能够分别与润滑油冷却单元1的冷却腔和EGR冷却单元2的冷却腔连通。第一输液泵5能够为换热液在多个回路中的流动提供动力,使换热液快速循环流动,提高暖机效率、以及提高润滑油和废气的冷却速度。Optionally, a first infusion pump 5 is arranged upstream of the internal cooling pipeline. The liquid inlet of the first infusion pump 5 can communicate with the cooling cavity of the lubricating oil cooling unit 1 and the cooling cavity of the EGR cooling unit 2 respectively. The first infusion pump 5 can provide power for the flow of the heat exchange fluid in multiple circuits, so that the heat exchange fluid can circulate rapidly, improve the warm-up efficiency, and increase the cooling speed of lubricating oil and exhaust gas.
可选地,本实施例中,第一输液泵5可为机械水泵,不受发动机冷却系统电路的电磁影响。第一输液泵5也可为电子水泵,其流量能够不受发动机100 的转速的影响,运转平稳。Optionally, in this embodiment, the first infusion pump 5 may be a mechanical water pump, which is not affected by electromagnetic effects of the engine cooling system circuit. The first infusion pump 5 can also be an electronic water pump, and its flow rate can not be affected by the rotation speed of the engine 100 , and the operation is stable.
可选地,采暖单元6的上游设置有第二输液泵7,第二输液泵7的进液口能够与EGR冷却单元2的冷却腔连通。第二输液泵7能够为采暖回路中的换热液提供动力,保证供暖的可靠性。Optionally, a second infusion pump 7 is arranged upstream of the heating unit 6 , and the liquid inlet of the second infusion pump 7 can communicate with the cooling cavity of the EGR cooling unit 2 . The second infusion pump 7 can provide power for the heat exchange fluid in the heating circuit to ensure the reliability of heating.
可选地,第二输液泵7为电子水泵,第二输液泵7的流量能够不受发动机100的转速的影响,运转平稳。而且,采暖回路中所需功率相对较小,电子水泵受到的电磁干扰也较小。Optionally, the second infusion pump 7 is an electronic water pump, and the flow rate of the second infusion pump 7 is not affected by the rotational speed of the engine 100 , and the operation is stable. Moreover, the power required in the heating circuit is relatively small, and the electromagnetic interference received by the electronic water pump is also small.
可选地,参见图1,内冷却管路的下游设置有三通阀门8,三通阀门8的第一出口能够与润滑油冷却单元1的冷却腔连通,以导通润滑油冷却单元1的冷却腔与内冷却管路。三通阀门8的第二出口能够与EGR冷却单元2的冷却腔连通,以导通EGR冷却单元2的冷却腔与内冷却管路。Optionally, referring to FIG. 1 , a three-way valve 8 is provided downstream of the internal cooling pipeline, and the first outlet of the three-way valve 8 can communicate with the cooling chamber of the lubricating oil cooling unit 1 to conduct the cooling of the lubricating oil cooling unit 1. Cavity and internal cooling pipeline. The second outlet of the three-way valve 8 can be communicated with the cooling cavity of the EGR cooling unit 2 to connect the cooling cavity of the EGR cooling unit 2 with the internal cooling pipeline.
参见图1,可选地,EGR冷却单元2的下游设置有四通阀门9,四通阀门9的第一出口能够与润滑油冷却单元1的冷却腔连通,以导通EGR冷却单元2的冷却腔的出液口与润滑油冷却单元1的冷却腔的进液口。四通阀门9的第二出口能够与第一输液泵5的内腔连通,以使EGR冷却单元2的冷却腔的出液口通过第一输液泵5与内冷却管路连通。四通阀门9的第三出口能够通过第二输液泵7与采暖单元6的采暖腔连通,以导通EGR冷却单元2的冷却腔的出液口与采暖单元6的采暖腔的进液口。Referring to Fig. 1, optionally, a four-way valve 9 is provided downstream of the EGR cooling unit 2, and the first outlet of the four-way valve 9 can be communicated with the cooling chamber of the lubricating oil cooling unit 1 to conduct cooling of the EGR cooling unit 2. The liquid outlet of the chamber and the liquid inlet of the cooling chamber of the lubricating oil cooling unit 1. The second outlet of the four-way valve 9 can communicate with the inner cavity of the first infusion pump 5 , so that the liquid outlet of the cooling chamber of the EGR cooling unit 2 communicates with the internal cooling pipeline through the first infusion pump 5 . The third outlet of the four-way valve 9 can be communicated with the heating chamber of the heating unit 6 through the second infusion pump 7 to connect the liquid outlet of the cooling chamber of the EGR cooling unit 2 with the liquid inlet of the heating chamber of the heating unit 6 .
可选地,本实施例中,三通阀门8为三通电磁阀,四通阀门9为四通电磁阀,控制单元11与三通电磁阀和四通电磁阀均电连接。通过控制单元11即可自动控制三通电磁阀和四通电磁阀的多个出口的开启和关闭,方便快捷。Optionally, in this embodiment, the three-way valve 8 is a three-way solenoid valve, the four-way valve 9 is a four-way solenoid valve, and the control unit 11 is electrically connected to both the three-way solenoid valve and the four-way solenoid valve. The opening and closing of multiple outlets of the three-way solenoid valve and the four-way solenoid valve can be automatically controlled through the control unit 11, which is convenient and quick.
参见图2,发动机100初始启动时,测温单元10测得的润滑油的温度低于第一温度阈值,控制单元11根据此信号控制三通电磁阀的第二出口开启,控制三通电磁阀的第一出口关闭,以及控制四通电磁阀的第一出口开启,控制四通电磁阀的第二出口和第三出口均关闭,此时润滑油冷却单元1与EGR冷却单元2串联。通过发动机100的内冷却管路的出液口流出的换热液依次经过三通电磁阀的进口、三通电磁阀的第二出口、EGR冷却单元2、四通电磁阀的进口、四通电磁阀的第一出口以及润滑油冷却单元1,最终通过第一输液泵5回流至内冷却管路中,以使暖机回路导通,提升润滑油温,使发动机100快速达到最佳工作状态。Referring to Fig. 2, when the engine 100 is initially started, the temperature of the lubricating oil measured by the temperature measuring unit 10 is lower than the first temperature threshold, and the control unit 11 controls the opening of the second outlet of the three-way solenoid valve according to this signal, and controls the three-way solenoid valve The first outlet of the four-way solenoid valve is closed, the first outlet of the four-way solenoid valve is opened, and the second and third outlets of the four-way solenoid valve are closed. At this time, the lubricating oil cooling unit 1 is connected in series with the EGR cooling unit 2 . The heat exchange fluid flowing out of the liquid outlet of the internal cooling pipeline of the engine 100 passes through the inlet of the three-way solenoid valve, the second outlet of the three-way solenoid valve, the EGR cooling unit 2, the inlet of the four-way solenoid valve, and the four-way solenoid valve. The first outlet of the valve and the lubricating oil cooling unit 1 are finally returned to the internal cooling pipeline through the first infusion pump 5, so as to conduct the warm-up circuit and increase the temperature of the lubricating oil, so that the engine 100 can quickly reach the best working state.
发动机100启动一段时间后,润滑油温持续升高,当测温单元10测得的润滑油的温度升至高于第一温度阈值时,控制单元11控制三通电磁阀的第一出口和第二出口均开启,以及控制四通电磁阀的第二出口开启,控制四通电磁阀的 第一出口和第三出口均关闭,参见图3,此时,润滑油冷却单元1与EGR冷却单元2并联。通过发动机100的内冷却管路的出液口流出的换热液一部分依次经过三通电磁阀的进口、三通电磁阀的第一出口以及润滑油冷却单元1,最终通过第一输液泵5回流至内冷却管路中,以使该部分换热液能够在润滑油冷却回路中循环流动,降低润滑油温,确保发动机100内的零部件的润滑效果良好。换热液的另一部分依次经过三通电磁阀的进口、三通电磁阀的第二出口、EGR冷却单元2、四通电磁阀的进口以及四通电磁阀的第二出口,最终通过第一输液泵5回流至内冷却管路中,这部分换热液在废气冷却回路中循环流动,以降低重新引入至燃烧室内的废气的温度,降低氮氧化物的排放。After the engine 100 starts for a period of time, the temperature of the lubricating oil continues to rise. When the temperature of the lubricating oil measured by the temperature measuring unit 10 rises above the first temperature threshold, the control unit 11 controls the first outlet and the second outlet of the three-way solenoid valve. The outlets are all open, and the second outlet controlling the four-way solenoid valve is open, and the first outlet and the third outlet controlling the four-way solenoid valve are both closed, see Figure 3, at this time, the lubricating oil cooling unit 1 and the EGR cooling unit 2 are connected in parallel . Part of the heat exchange fluid flowing out through the liquid outlet of the internal cooling pipeline of the engine 100 passes through the inlet of the three-way solenoid valve, the first outlet of the three-way solenoid valve, and the lubricating oil cooling unit 1 in sequence, and finally flows back through the first infusion pump 5 to the internal cooling pipeline, so that this part of the heat exchange fluid can circulate in the lubricating oil cooling circuit, reduce the temperature of the lubricating oil, and ensure a good lubricating effect of the components in the engine 100 . The other part of the heat exchange fluid passes through the inlet of the three-way solenoid valve, the second outlet of the three-way solenoid valve, the EGR cooling unit 2, the inlet of the four-way solenoid valve, and the second outlet of the four-way solenoid valve, and finally passes through the first infusion fluid The pump 5 returns to the internal cooling pipeline, and this part of the heat exchange fluid circulates in the exhaust gas cooling circuit to reduce the temperature of the exhaust gas reintroduced into the combustion chamber and reduce the emission of nitrogen oxides.
当取暖开关开启时,控制单元11控制四通电磁阀的第三出口开启,控制四通电磁阀的第一出口和第二出口均关闭。参见图4,此时EGR冷却单元2与采暖单元6串联后再与润滑油冷却单元1并联。通过发动机100的内冷却管路的出液口流出的换热液一部分继续在润滑油冷却回路中循环,另一部分依次流经三通电磁阀的进口、三通电磁阀的第二出口、EGR冷却单元2、四通电磁阀的进口、四通电磁阀的第三出口、第二输液泵7以及采暖单元6,最终通过第一输液泵5回流至内冷却管路中,该部分换热液在采暖回路中循环流动。切换至采暖回路的同时,废气冷却回路自动关闭,以使高温废气的热量传递给采暖回路中的换热液后,高温换热液几乎全部流入采暖单元6的采暖腔中,提高废气的利用率。When the heating switch is turned on, the control unit 11 controls the opening of the third outlet of the four-way solenoid valve, and controls the closing of the first outlet and the second outlet of the four-way solenoid valve. Referring to FIG. 4 , at this time, the EGR cooling unit 2 is connected in series with the heating unit 6 and then connected in parallel with the lubricating oil cooling unit 1 . Part of the heat exchange fluid flowing out of the liquid outlet of the internal cooling pipeline of the engine 100 continues to circulate in the lubricating oil cooling circuit, and the other part flows through the inlet of the three-way solenoid valve, the second outlet of the three-way solenoid valve, and the EGR cooling circuit in sequence. Unit 2, the inlet of the four-way solenoid valve, the third outlet of the four-way solenoid valve, the second infusion pump 7 and the heating unit 6, and finally return to the internal cooling pipeline through the first infusion pump 5, and this part of the heat exchange fluid is circulation in the heating circuit. When switching to the heating circuit, the exhaust gas cooling circuit is automatically closed, so that after the heat of the high-temperature exhaust gas is transferred to the heat exchange fluid in the heating circuit, almost all the high-temperature heat exchange fluid flows into the heating cavity of the heating unit 6, improving the utilization rate of the exhaust gas .
本实施例还提供一种汽车,包括如上所述的发动机冷却系统。This embodiment also provides an automobile, including the above-mentioned engine cooling system.
汽车刚启动时,控制单元11控制暖机回路导通,被废气加热过的换热液在流动过程中能够快速提高润滑油的油温,降低润滑油的粘度,改善发动机100油耗。汽车启动一段时间后,润滑油路中油温升高,当润滑油的温度超过第一温度阈值时,控制单元11启动润滑油冷却回路对润滑油进行降温处理,此回路中,换热液未经过EGR冷却单元2与废气进行热交换,因此,较低温的换热液经过润滑油冷却单元1时能够降低润滑油温。同时,控制单元11控制废气冷却回路导通,以使较低温的换热液能够在该回路中与发动机100的燃烧室内燃料产生的废气进行热量交换,从而降低废气管路中废气的温度。由于发动机100排出的废气中的含氧量极低甚至没有,降温后的废气与发动机100吸入的气体缓和后导入燃烧室内,该混合气体中氧气浓度降低,且低于大气中的含氧量,相比而言,其在燃烧时的最高温度会降低,有效抑制氮氧化物的产生,利于环保。燃烧温度降低时,发动机100的气缸与燃烧室壁面以及活塞表面的热量传递会降低,另外因热离解造成的损失也会有些微降低,燃料的经济性也会得到提高。When the car is just started, the control unit 11 controls the warm-up circuit to conduct, and the heat exchange fluid heated by the exhaust gas can quickly increase the oil temperature of the lubricating oil, reduce the viscosity of the lubricating oil, and improve the fuel consumption of the engine 100 . After the car is started for a period of time, the oil temperature in the lubricating oil circuit rises. When the temperature of the lubricating oil exceeds the first temperature threshold, the control unit 11 starts the lubricating oil cooling circuit to cool down the lubricating oil. In this circuit, the heat exchange fluid does not pass through the The EGR cooling unit 2 conducts heat exchange with the exhaust gas, therefore, when the relatively low-temperature heat exchange fluid passes through the lubricating oil cooling unit 1 , the temperature of the lubricating oil can be reduced. At the same time, the control unit 11 controls the conduction of the exhaust gas cooling circuit, so that the lower temperature heat exchange fluid can exchange heat with the exhaust gas generated by the fuel in the combustion chamber of the engine 100 in the circuit, thereby reducing the temperature of the exhaust gas in the exhaust gas pipeline. Because the oxygen content in the exhaust gas discharged from the engine 100 is extremely low or even non-existent, the exhaust gas after cooling down and the gas inhaled by the engine 100 are relaxed and then introduced into the combustion chamber, the oxygen concentration in the mixed gas is reduced, and is lower than the oxygen content in the atmosphere. In contrast, its maximum temperature during combustion will be reduced, effectively inhibiting the generation of nitrogen oxides, which is beneficial to environmental protection. When the combustion temperature is lowered, the heat transfer between the cylinder of the engine 100 and the wall surface of the combustion chamber and the surface of the piston will be reduced, and the loss caused by thermal dissociation will also be slightly reduced, and the fuel economy will also be improved.
该汽车的驾驶室内设置有取暖开关,当用户有采暖需求时,打开取暖开关,控制单元11即可控制废气冷却回路关闭,而采暖回路开启(润滑油冷却回路始终导通)。该汽车可以利用高温废气的热量加热通入采暖单元6的换热液,以获得暖风,充分利用废气中的热量,提高燃料的利用率。采暖回路导通时,废气依然能实现降温,重新引入发动机燃烧室内的废气始终为降温后的废气。The cab of the car is provided with a heating switch. When the user needs heating, the heating switch is turned on, and the control unit 11 can control the exhaust gas cooling circuit to be closed, while the heating circuit is turned on (the lubricating oil cooling circuit is always on). The automobile can use the heat of the high-temperature exhaust gas to heat the heat exchange fluid passed into the heating unit 6 to obtain warm air, fully utilize the heat in the exhaust gas, and improve the utilization rate of fuel. When the heating circuit is turned on, the exhaust gas can still be cooled, and the exhaust gas reintroduced into the combustion chamber of the engine is always the cooled exhaust gas.
Claims (10)
- 一种发动机冷却系统,其中,所述发动机(100)包括润滑油路、废气管路以及设置为降低所述发动机(100)内部温度的内冷却管路,所述发动机冷却系统包括:An engine cooling system, wherein the engine (100) includes a lubricating oil circuit, an exhaust gas pipeline, and an internal cooling circuit configured to reduce the internal temperature of the engine (100), and the engine cooling system includes:润滑油冷却单元(1),设置于所述润滑油路上;Lubricating oil cooling unit (1), arranged on the lubricating oil road;废气再循环EGR冷却单元(2),设置于所述废气管路上,所述EGR冷却单元(2)的冷却腔与所述内冷却管路连通,以使由所述内冷却管路的出液口流出的换热液与所述废气管路中的废气进行热交换;The exhaust gas recirculation EGR cooling unit (2) is arranged on the exhaust gas pipeline, and the cooling chamber of the EGR cooling unit (2) communicates with the internal cooling pipeline so that the liquid discharged from the internal cooling pipeline The heat exchange fluid flowing out of the port performs heat exchange with the exhaust gas in the exhaust gas pipeline;测温单元(10),设置为测量所述润滑油路内的润滑油的温度;a temperature measuring unit (10), configured to measure the temperature of the lubricating oil in the lubricating oil circuit;控制单元(11),与所述测温单元(10)电连接;a control unit (11), electrically connected to the temperature measuring unit (10);在所述测温单元(10)测量获得的所述润滑油的温度小于第一温度阈值的情况下,所述控制单元(11)控制所述内冷却管路、所述EGR冷却单元(2)以及所述润滑油冷却单元(1)循环导通,以形成暖机回路;When the temperature of the lubricating oil measured by the temperature measuring unit (10) is lower than the first temperature threshold, the control unit (11) controls the internal cooling pipeline, the EGR cooling unit (2) And the lubricating oil cooling unit (1) is circulated to form a warm-up circuit;在所述测温单元(10)测量获得的所述润滑油的温度大于所述第一温度阈值的情况下,所述控制单元(11)控制所述内冷却管路和所述润滑油冷却单元(1)循环导通,以形成润滑油冷却回路,以及控制所述内冷却管路和所述EGR冷却单元(2)循环导通,以形成废气冷却回路。When the temperature of the lubricating oil measured by the temperature measuring unit (10) is greater than the first temperature threshold, the control unit (11) controls the internal cooling pipeline and the lubricating oil cooling unit (1) circulation conduction to form a lubricating oil cooling circuit, and controlling the circulation conduction of the internal cooling pipeline and the EGR cooling unit (2) to form an exhaust gas cooling circuit.
- 根据权利要求1所述的发动机冷却系统,还包括感温阀门(3)和散热单元(4),在所述换热液的温度大于第二温度阈值的情况下,所述感温阀门(3)开启,以使所述散热单元(4)与所述内冷却管路循环导通,所述感温阀门(3)的开度随所述换热液的温度的升高而增大。The engine cooling system according to claim 1, further comprising a temperature-sensing valve (3) and a cooling unit (4), when the temperature of the heat exchange fluid is greater than a second temperature threshold, the temperature-sensing valve (3) ) is opened, so that the heat dissipation unit (4) is circulated with the internal cooling pipeline, and the opening degree of the temperature-sensing valve (3) increases as the temperature of the heat exchange fluid increases.
- 根据权利要求1所述的发动机冷却系统,其中,所述内冷却管路的上游设置有第一输液泵(5),所述第一输液泵(5)的进液口设置为与所述润滑油冷却单元(1)的冷却腔和所述EGR冷却单元(2)的冷却腔连通。The engine cooling system according to claim 1, wherein a first liquid infusion pump (5) is provided upstream of the internal cooling pipeline, and the liquid inlet of the first liquid infusion pump (5) is set to be connected with the lubrication The cooling cavity of the oil cooling unit (1) communicates with the cooling cavity of the EGR cooling unit (2).
- 根据权利要求3所述的发动机冷却系统,还包括采暖单元(6),所述控制单元(11)设置为与取暖开关电连接,在所述取暖开关开启时,所述控制单元(11)控制所述内冷却管路、所述EGR冷却单元(2)以及所述采暖单元(6)循环导通,以形成采暖回路。The engine cooling system according to claim 3, further comprising a heating unit (6), the control unit (11) is set to be electrically connected to a heating switch, and when the heating switch is turned on, the control unit (11) controls The inner cooling pipeline, the EGR cooling unit (2) and the heating unit (6) are circulated and connected to form a heating circuit.
- 根据权利要求4所述的发动机冷却系统,其中,所述采暖单元(6)的上游设置有第二输液泵(7),所述第二输液泵(7)的进液口设置为与所述EGR冷却单元(2)的冷却腔连通。The engine cooling system according to claim 4, wherein a second infusion pump (7) is arranged upstream of the heating unit (6), and the liquid inlet of the second infusion pump (7) is set to be connected to the The cooling cavity of the EGR cooling unit (2) communicates.
- 根据权利要求5所述的发动机冷却系统,其中,所述第一输液泵(5)为机械水泵或电子水泵,所述第二输液泵(7)为电子水泵。The engine cooling system according to claim 5, wherein the first infusion pump (5) is a mechanical water pump or an electronic water pump, and the second infusion pump (7) is an electronic water pump.
- 根据权利要求4所述的发动机冷却系统,其中,所述内冷却管路的下游设置有三通阀门(8),所述三通阀门(8)的第一出口设置为与所述润滑油冷却单元(1)的冷却腔连通,所述三通阀门(8)的第二出口设置为与所述EGR冷却单元(2)的冷却腔连通。The engine cooling system according to claim 4, wherein a three-way valve (8) is arranged downstream of the internal cooling pipeline, and the first outlet of the three-way valve (8) is arranged to be connected to the lubricating oil cooling unit (1) communicates with the cooling cavity, and the second outlet of the three-way valve (8) is set to communicate with the cooling cavity of the EGR cooling unit (2).
- 根据权利要求7所述的发动机冷却系统,其中,所述EGR冷却单元(2)的下游设置有四通阀门(9),所述四通阀门(9)的第一出口设置为与所述润滑油冷却单元(1)的冷却腔连通,所述四通阀门(9)的第二出口置为与所述内冷却管路连通,所述四通阀门(9)的第三出口设置为与所述采暖单元(6)的采暖腔连通。The engine cooling system according to claim 7, wherein a four-way valve (9) is arranged downstream of the EGR cooling unit (2), and the first outlet of the four-way valve (9) is set to communicate with the lubrication The cooling cavity of the oil cooling unit (1) is connected, the second outlet of the four-way valve (9) is set to communicate with the internal cooling pipeline, and the third outlet of the four-way valve (9) is set to be connected to the internal cooling pipeline. The heating cavity of the heating unit (6) is connected.
- 根据权利要求8所述的发动机冷却系统,其中,所述三通阀门(8)为三通电磁阀,所述四通阀门(9)为四通电磁阀,所述控制单元(11)与所述三通电磁阀和所述四通电磁阀电连接;The engine cooling system according to claim 8, wherein the three-way valve (8) is a three-way solenoid valve, the four-way valve (9) is a four-way solenoid valve, and the control unit (11) and the The three-way solenoid valve is electrically connected to the four-way solenoid valve;在所述润滑油的温度小于所述第一温度阈值的情况下,所述控制单元(11)控制所述三通电磁阀的第二出口开启,控制所述三通电磁阀的第一出口关闭, 控制所述四通电磁阀的第一出口开启,以及控制所述四通电磁阀的第二出口和第三出口关闭,以导通所述暖机回路;When the temperature of the lubricating oil is lower than the first temperature threshold, the control unit (11) controls the second outlet of the three-way solenoid valve to open, and controls the first outlet of the three-way solenoid valve to close , controlling the first outlet of the four-way solenoid valve to open, and controlling the second outlet and the third outlet of the four-way solenoid valve to close, so as to conduct the warm-up circuit;在所述润滑油的温度大于所述第一温度阈值的情况下,所述控制单元(11)控制所述三通电磁阀的第一出口和第二出口开启,控制所述四通电磁阀的第二出口开启,以及控制所述四通电磁阀的第一出口和第三出口关闭,以导通所述润滑油冷却回路和所述废气冷却回路;When the temperature of the lubricating oil is greater than the first temperature threshold, the control unit (11) controls the opening of the first outlet and the second outlet of the three-way solenoid valve, and controls the opening of the four-way solenoid valve. The second outlet is opened, and the first outlet and the third outlet of the four-way electromagnetic valve are controlled to be closed, so as to conduct the lubricating oil cooling circuit and the exhaust gas cooling circuit;在所述取暖开关开启的情况下,所述控制单元(11)控制所述四通电磁阀的第三出口开启,以及控制所述四通电磁阀的第一出口和第二出口关闭,以导通所述采暖回路,并关闭所述废气冷却回路。When the heating switch is turned on, the control unit (11) controls the opening of the third outlet of the four-way solenoid valve, and controls the closing of the first outlet and the second outlet of the four-way solenoid valve, so as to lead Turn on the heating circuit and close the exhaust gas cooling circuit.
- 一种汽车,包括如权利要求1-9任一项所述的发动机冷却系统。An automobile, comprising the engine cooling system according to any one of claims 1-9.
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