WO2023024772A1 - Transfer robot - Google Patents
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- WO2023024772A1 WO2023024772A1 PCT/CN2022/106844 CN2022106844W WO2023024772A1 WO 2023024772 A1 WO2023024772 A1 WO 2023024772A1 CN 2022106844 W CN2022106844 W CN 2022106844W WO 2023024772 A1 WO2023024772 A1 WO 2023024772A1
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- Prior art keywords
- detection unit
- detection
- chassis
- handling robot
- robot according
- Prior art date
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- 238000012546 transfer Methods 0.000 title claims abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 359
- 230000000007 visual effect Effects 0.000 claims description 12
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 6
- 230000008859 change Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 230000005855 radiation Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/02—Sensing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
Definitions
- the present application relates to the technical field of warehousing and logistics, in particular to a handling robot.
- handling robots are widely used in the field of warehousing and logistics to transport goods.
- the handling robot needs to identify and judge obstacles on its action path, so as to avoid them in time and avoid collision accidents.
- the handling robot usually relies on installing a detection unit to realize obstacle recognition.
- the detection unit can generally be a laser sensor, or a visual sensor such as a camera. , so as to identify the obstacles in front of its advancing path.
- the obstacle detection range of the handling robot is small, and the obstacle cannot be accurately identified.
- the embodiment of the present application provides a handling robot, which has a larger obstacle detection range and improves the accuracy of obstacle identification.
- the handling robot provided in the embodiment of the present application includes a chassis, a storage rack, and a detection assembly.
- the storage rack is arranged on the chassis.
- the detection assembly is used to detect obstacles around the handling robot.
- the detection assembly includes a first detection unit and a second detection unit unit, the first detection unit and the second detection unit are all arranged on the storage rack, and the detection areas of the first detection unit and the second detection unit are located at the front side of the transport robot along the forward direction.
- the first detection unit and the second detection unit installed on the storage unit can detect obstacles in the space ahead of the forward direction of the handling robot, and cooperate with each other to improve the accuracy of obstacle recognition.
- the detection assembly includes at least two third detection units, the third detection units are wide-angle radars, the chassis is square, and the third detection units are center-symmetrical to the center of the chassis on the chassis.
- the detection area of the third detection unit is a scanning plane parallel to the ground, and the boundary line of the scanning plane extends along the outer edge of the chassis, so that the boundary of the detection areas of the two third detection units Convergence, eliminating detection blind spots.
- the detection area of the first detection unit and the projection of the detection area of the second detection unit on the ground at least partially overlap, so that the two can cooperate with each other to identify and judge obstacles sequentially or simultaneously, improving Accuracy of obstacle recognition.
- the distance between the boundary of the detection area of the first detection unit projected on the ground and the chassis is greater than the distance between the boundary of the detection area of the second detection unit projected on the ground and the chassis.
- the first detection unit can identify the obstacle first, and the second detection unit can perform secondary identification to accurately determine whether the obstacle needs to be avoided or how to avoid it.
- the detection angle range of the third detection unit is 260° to 280°, so that the boundary of the detection area of the third detection unit matches the shape of the corner and outer edge of the chassis.
- the third detection unit may be a linear laser radar, and the third detection unit may rotate horizontally relative to the corner outer edge of the chassis.
- the third detection unit may be a millimeter-wave radar, and the electromagnetic wave emission range of the millimeter-wave radar covers the edge of the chassis.
- the third detection unit may be a sonic radar, and the sonic emission range of the sonic radar covers the edge of the chassis.
- the first detection unit may be a laser radar or a vision sensor, the first detection unit is located on the top of the storage shelf, and the detection area of the first detection unit is inclined toward the ground relative to the horizontal direction.
- the second detection unit can also be a laser radar or a vision sensor.
- the second detection unit is installed on the side of the storage rack facing the forward direction of the transport robot.
- the detection area of the second detection unit is inclined toward the ground relative to the horizontal direction.
- the scanning line of the laser radar is inclined towards the ground relative to the horizontal direction.
- the visual sensor is used, the lens of the visual sensor faces the ground in front of the forward direction of the handling robot.
- the first detection unit can be tilted and rotated relative to the storage rack, and the rotation angle range of the first detection unit can be 40° to 90°, so that the detection area of the first detection unit covers the handling robot The ground ahead of the heading.
- the front edge of the chassis along the forward direction is located in the detection area of the second detection unit, so as to prevent the second detection unit from having a detection blind spot in front of the forward direction of the transport robot.
- the second detection unit can be movably installed on the storage rack, and the second detection unit can move along the height direction of the storage rack, so that when an obstacle appears in front of the handling robot, it can By moving up and down to change the shooting focal length of the second detection unit, the accuracy of obstacle identification is improved.
- the detection assembly may also include a support frame, the support frame is installed on the storage rack, and the support frame can move along the height direction of the storage rack, and the second detection unit is installed on the support frame to The reliability of the installation structure of the second detection unit is guaranteed.
- the storage rack may include a frame and a plurality of storage units, the plurality of storage units are arranged at intervals along the height direction of the frame, and the two ends of the support frame are respectively movably connected to the two ends of the frame. side, and the support frame surrounds the outside of the storage unit to avoid interference with the storage unit when the support frame moves up and down.
- the top of the storage rack can be provided with an indicator light, which can form an indicator mark on the ground in front of the forward direction of the handling robot, thereby prompting the staff or equipment around the handling robot to avoid accidents such as collisions.
- the handling robot provided by the present application includes a chassis, a storage rack, and a detection assembly.
- the storage rack is arranged on the chassis.
- the detection assembly is used to detect obstacles around the handling robot.
- the detection assembly includes a first detection unit and a second detection unit.
- the first detection unit and the second detection unit are both arranged on the storage rack, and the detection areas of the first detection unit and the second detection unit are located at the front side of the transport robot along the forward direction, thereby reducing the distance between the surrounding sides of the transport robot. Detect blind spots, expand the detection range, and cooperate to improve the accuracy of obstacle recognition.
- FIG. 1 is a schematic structural diagram of a handling robot provided in an embodiment of the present application
- Fig. 2 is a top view of the handling robot provided by the embodiment of the present application.
- Fig. 3 is a side view of the handling robot provided by the embodiment of the present application.
- connection and “connected” should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it can be mechanically connected or electrically connected; it can be the internal communication of two components.
- connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it can be mechanically connected or electrically connected; it can be the internal communication of two components.
- references to the terms “one embodiment,” “some embodiments,” “exemplary embodiments,” “example,” “specific examples,” or “some examples” are intended to mean that the implementation A specific feature, structure, material, or characteristic described by an embodiment or example is included in at least one embodiment or example of the present disclosure.
- schematic representations of the above terms do not necessarily refer to the same embodiment or example.
- the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
- handling robots In order to improve the efficiency of warehousing and logistics, handling robots have been widely used to carry out the task of delivering goods.
- the handling robot can deliver multiple goods or multiple orders at a time, and some handling robots can also automatically pick and place goods. While improving logistics efficiency, it can also reduce logistics costs.
- the handling robot usually has a fixed moving path preset when performing tasks, or can use its control system to automatically form a moving path for specific tasks according to the respective specific tasks.
- the handling robot In the process of carrying out cargo delivery tasks according to its moving path, the handling robot needs to identify and judge the obstacles on its action path, and avoid them in time to avoid collision accidents.
- the handling robot usually relies on the installation of detection units to realize obstacle recognition , the detection unit can generally be a laser sensor, or a visual sensor such as a camera, and the detection unit can be set on the bottom or top of the handling robot, and face forward in the forward direction of the handling robot, so as to identify obstacles in front of its forward path.
- the detection units have a certain detection range, no matter whether the handling robot in the prior art is equipped with a detection unit on the front side or the rear side, it is easy to produce detection blind spots, especially on both sides of the moving robot along the forward direction.
- the range of the blind zone is relatively large, and correspondingly, the detection range of obstacles is relatively small.
- the detection unit cannot recognize the obstacle, and thus cannot respond to evasion or parking, which is prone to crashes.
- the number of detection units will increase the manufacturing cost.
- even if the existing detection method detects an obstacle it cannot identify and judge whether the obstacle needs to be avoided or how to avoid it, which sometimes causes unnecessary parking and reduces logistics efficiency. .
- the embodiment of the present application provides a handling robot.
- the handling robot has a large obstacle detection range, which greatly reduces the detection blind area around it, and can further judge the obstacle while recognizing the obstacle. In order to determine whether the obstacle needs to be avoided, or how to avoid it, the accuracy of obstacle identification is improved.
- the obstacles identified by the handling robot provided in this embodiment can be obstacles on the ground, or suspended obstacles that do not contact the ground, or can be fixed relative to the ground.
- the obstacle can also be an obstacle that can move through the moving path of the handling robot. Specifically, it can be an obstacle that protrudes from the ground and causes terrain changes, such as shelves, fixed equipment, etc., or it can pass through the handling robot.
- this embodiment does not limit the types of obstacles that the handling robot in the embodiment recognizes and avoids, as long as they appear within the detection range of the surrounding area, the identification required for the handling robot is as follows Contrasts or evasions are collectively referred to as "obstacles", and will not be described in detail here.
- the handling robot provided in this embodiment is mainly used to carry out goods delivery tasks. It can deliver goods directly, or transport boxes containing goods, and the handling robot can be applied to the storage and retail of inventory products in manufacturing factories. It can also be used in different fields such as express delivery in and out of e-commerce logistics.
- the goods involved in the transportation can be industrial parts, electronic accessories or products, medicines, clothing accessories, food, books, etc., and this application The embodiment does not specifically limit this.
- Fig. 1 is a schematic structural diagram of a handling robot provided in an embodiment of the present application
- Fig. 2 is a top view of a handling robot provided in an embodiment of the present application
- Fig. 3 is a side view of a handling robot provided in an embodiment of the present application.
- the handling robot 100 provided in this embodiment includes a chassis 110, a storage rack 120 and a detection assembly.
- the detection component is used to detect obstacles around the handling robot 100, so as to avoid obstacles when the handling robot 100 performs the delivery task, so as to avoid collision accidents.
- the detection assembly includes a first detection unit 140 and a second detection unit 150, and the first detection unit 140 and the second detection unit 150 are both arranged on the storage rack 120, and the first detection unit 140 and the second detection unit 150
- the detection areas are all located on the front side of the transport robot 100 along the forward direction.
- the first detection unit 140 and the second detection unit 150 can independently complete the detection and identification of obstacles in their respective detection areas. Improve the accuracy of obstacle recognition while detecting blind spots.
- the detection assembly may further include a third detection unit 130 , there are at least two third detection units 130 , and the third detection unit 130 is arranged on the chassis 110 .
- the third detection unit 130 is a wide-angle detection unit, and the chassis 110 is square, and the third detection unit 130 is symmetrically arranged on the chassis 110 with respect to the center of the chassis 110 .
- the third detection unit may be a laser radar, an acoustic wave radar or a millimeter wave radar.
- the linear laser radar rotates through the emitted laser scanning lines to form a scanning surface, and the linear laser radar on the opposite corner of the chassis 110 The scanning surfaces formed by the radars intersect with each other to form a complete detection area around the chassis 110 .
- the third detection unit 130 arranged symmetrically on the center of the chassis 110 can detect whether there is an obstacle around the chassis 110, and the square chassis 110 cooperates with the diagonally arranged
- the third detection unit 130 can reduce the detection blind area around the chassis 110 and expand the detection range, while the first detection unit 140 and the second detection unit 150 arranged on the storage can block the space in front of the forward direction of the transport robot 100. object detection, and cooperate with the third detection unit 130 to improve the accuracy of obstacle recognition.
- chassis 110 can move forward by means of wheel movement or track movement, and can be driven by a motor, which is not specifically limited in this embodiment, and the movement structure and driving method of the chassis 110 are all existing technologies, which will not be described here. repeat.
- the chassis 110 is a moving part of the handling robot 100, it is necessary to be able to detect obstacles in all angle ranges around the chassis 110, and the detection around the chassis 110 mainly relies on the third detection unit. 130 realizes that a plurality of wide-angle radars are arranged symmetrically in the center, and at the same time, in order to reduce costs, the detection area formed by the scanning surface of the third detection unit 130 is utilized to the maximum extent.
- one or more third detection units 130 can be arranged symmetrically on the opposite sides of the chassis 110 respectively. Exemplarily, they can be arranged symmetrically with respect to the center line of the chassis 110, or can be mirrored with respect to the center of the chassis 110. symmetry.
- a third detection unit 130 can be arranged diagonally on the chassis 110, and one third detection unit 130 can be arranged on each of the two corners of the chassis 110, that is, there can be two third detection units 130, so that the detection The range covers the peripheral area of the chassis 110 to the greatest extent.
- the third detection unit 130 may be respectively provided at the front left corner and the right rear corner of the chassis 110 ;
- the detection area of the third detection unit 130 may be a scanning surface parallel to the ground, and the boundary line of the scanning surface extends along the outer edge of the chassis 110, The boundaries of the detection areas of the two third detection units 130 meet to eliminate detection blind areas.
- the detection laser emitted by the linear laser radar will be reflected if it hits an obstacle, and the linear laser radar can judge the distance from the obstacle to the chassis 110 after receiving the reflected light.
- the working principle is the prior art, and will not be repeated here.
- the third detection unit 130 can rotate horizontally relative to the corner outer edge of the chassis 110, and the rotation angle range of the third detection unit 130 can be ⁇ , and the value range of ⁇ can be 260° to 280°,
- the boundary of the detection area of the third detection unit 130 is made to match the shape of the corner outer edge of the chassis 110 .
- the detection area of the third detection unit 130 can be regarded as a fan-shaped area radiating outwards from itself, the rotatable angle of the third detection unit 130 relative to the chassis 110 is the angle of the fan-shaped area, and the two sides of the fan-shaped area
- the boundary is the boundary of the detection area of the third detection unit 130 .
- the rotation angle range ⁇ of the third detection unit 130 relative to the chassis 110 can be 260°, 270° and 280°, and different rotation angle ranges correspond to different ranges of detection areas that can be formed by the third detection unit 130, That is, the angle of the fan-shaped area formed by it, taking 270° as an example, at this time, the radiation angle of the detection area of the third detection unit 130 is equal to the outer angle of the corner of the chassis 110, and the two third detection units 130 arranged diagonally The formed detection area can relatively completely cover all areas around the chassis 110 .
- the square chassis 110 can be a square or a rectangle, and the specific size of the chassis 110 is not limited in this embodiment, and the corners of the chassis 110 can be right angles, or a small radius can be set at each corner of the chassis 110 chamfers for increased safety.
- chassis 110 is square, there are two sets of diagonal positions on the chassis 110, and the two third detection units 130 can be arranged at any set of diagonal positions, and the third detection units 130 on any set of diagonal positions are all Obstacle detection and recognition on the peripheral side of the chassis 110 can be completed.
- the third detection unit 130 adopts the millimeter-wave radar or the acoustic wave radar, it can adopt a similar setting position as the linear laser radar, and has a similar detection range.
- the specific passing principles of the millimeter-wave radar and the acoustic wave radar are all existing technologies. I won't go into details here.
- the laser radar may be a rotating linear laser radar or a non-rotating diffuse laser radar, which may have a similar detection range, which is not specifically limited in this embodiment.
- the first detection unit 140 and the second detection unit 150 are both arranged on the storage rack 120, and mainly detect the forward direction of the transport robot 100, the first detection unit 140 and the second detection unit 150 The setting manner and detection area are different from the third detection unit 130, which will be described below.
- the first detection unit 140 and the second detection unit 150 can work together, the detection area of the first detection unit 140 and the projection of the detection area of the second detection unit 150 on the ground at least partially overlap, Therefore, the two can recognize and judge obstacles sequentially or simultaneously, and improve the accuracy of obstacle recognition.
- the distance between the boundary of the detection area of the first detection unit 140 projected on the ground and the chassis 110 may be greater than the distance between the boundary of the detection area of the second detection unit 150 projected on the ground and the chassis 110, that is, described from the detection range, the first The detection unit 140 can detect obstacles that are farther away from the chassis 110, so that during the forward process of the transport robot 100, the first detection unit 140 can first identify the obstacles, and the second detection unit 150 can perform secondary identification, so as to Accurately determine whether the obstacle needs to be avoided or how to avoid it.
- the first detection unit 140 can also be a laser radar or a vision sensor.
- the first detection unit 140 is located on the top of the storage rack 120.
- the detection area of the first detection unit 140 is inclined toward the ground relative to the horizontal direction.
- the unit 140 can tilt and rotate relative to the storage rack 120 .
- the first detection unit 140 is a laser radar, for example, a linear laser radar
- the scanning line of the first detection unit 140 scans to the front and lower side of the forward direction of the transfer robot 100, that is, the first detection unit 140 forms a
- the detection area is a fan-shaped area on the ground facing the front side of the transport robot 100.
- the first detection unit 140 and the third detection unit 130 can jointly determine the distance between the obstacle located in front of the transport robot 100 and the chassis 110 , and the height of the obstacle relative to the ground, so as to obtain more detailed obstacle information.
- the first detection unit 140 may be disposed in the middle of the top of the storage box, and the first detection unit 140 mainly cooperates with the third detection unit 130 on the front corner of the chassis 110 along the forward direction.
- the rotation angle range of the first detection unit 140 may be ⁇ , and the value of ⁇ may be 40° to 90°, and the angle range of the pitch rotation of the first detection unit 140 is the range of its detection area, so that Make the detection area of the first detection unit 140 cover the ground in front of the moving direction of the transfer robot 100, and obtain as wide a detection range as possible.
- the rotation angle range ⁇ of the first detection unit 140 may be 40°, 45°, 50°, 60°, 70°, 80°, 90°, specifically according to the height of the storage rack 120, that is, the first The height set by the detection unit 140 and the actual operating scene of the handling robot 100 are selected, which is not specifically limited in this embodiment.
- the second detection unit 150 may be a laser radar or a vision sensor.
- the second detection unit 150 is a visual sensor, for example, a three-dimensional camera
- the three-dimensional camera faces the front side of the forward direction of the transfer robot 100, and the lens of the three-dimensional camera is inclined toward the ground relative to the horizontal direction, thereby forming an inclined
- the following shooting angle is used to identify obstacles in front of the moving direction of the transport robot 100 .
- the specific working principle and structure of the 3D camera are all in the prior art, and will not be repeated here.
- the second detection unit 150 can more accurately identify obstacles within the detection range, and the second detection unit 150 can cooperate with the first detection unit 140 to complete the obstacle detection process.
- the boundary range of the detection area of the first detection unit 140 is larger than that of the second detection unit 150, therefore, the first detection unit 140 can first complete the preliminary obstacle identification, and then, when the transport robot 100 continues to move forward along the forward direction, it may When an existing obstacle enters the detection range of the second detection unit 150 , the second detection unit 150 can accurately recognize the obstacle, so as to determine whether the obstacle needs to be avoided by changing the moving path.
- the detection structures of the third detection unit 130 and the first detection unit 140 may conclude that there is an obstacle ahead.
- the speed bump enters the detection area of the second detection unit 150, it can be judged that the obstacle is a speed bump through the three-dimensional scanning of the three-dimensional camera, and there is no need to avoid it. Unnecessary downtime improves logistics efficiency.
- the detection areas of the third detection unit 130 and the first detection unit 140 are scanning surfaces formed by linear lasers, there may be obstacles in the air on one side during the forward process of the handling robot 100, such as the edge of the shelf protruding out. At this time, the obstacle may not be within the detection area of the third detection unit 130 and the first detection unit 140, but the second detection unit 150 can identify the obstacle and make the handling robot 100 Avoid obstacles in time to avoid crashes.
- first detection unit 140 and the second detection unit 150 perform cooperative detection work
- one of the two can be a laser radar, and the other can be a visual sensor.
- the laser radar can be used first. Detect the distance between the obstacle and the handling robot 100, and then use the visual sensor to identify what the obstacle is;
- the first detection unit 140 and the second detection unit 150 can both be laser radars, thereby forming a dual laser detection method, or both the first detection unit 140 and the second detection unit 150 can be visual sensors, thereby forming a dual vision detection The method is used to meet the requirements of different application scenarios, which is not specifically limited in this embodiment.
- the front side edge of the chassis 110 along the forward direction is located in the detection area of the second detection unit 150, that is, the front side of the chassis 110 The edge is within the field of view of the three-dimensional camera, so as to prevent the second detection unit 150 from having a detection blind spot in front of the forward direction of the transport robot 100 .
- the second detection unit 150 can be installed on the column of the storage rack 120, or installed on the storage rack 120 through the support frame 160, and the second detection unit 150 can adjust the detection by pitching and rotating.
- the area, the manner and range of pitching of the second detection unit 150 may be similar to that of the first detection unit 140 , which will not be repeated here.
- the support frame 160 can be a frame structure provided with a peripheral storage tray, or a pole structure extending from a column or a beam to the forward direction of the transport robot 100, so as to avoid interference with the storage frame 120 , while not interfering with the detection range of the second detection unit 150 .
- the second detection unit 150 can be movably installed on the storage rack 120 , and the second detection unit 150 can move along the height direction of the storage rack 120 , so that when an obstacle appears in front of the transport robot 100, the shooting focal length of the second detection unit 150 can be changed by moving up and down, so as to improve the accuracy of obstacle identification.
- the 3D camera adopted by the second detection unit 150 itself can also adjust the focal length, and the up and down movement of the second detection unit 150 cooperates with its own focal length adjustment to realize the identification of obstacles more quickly, thereby improving the handling robot 100.
- the viewing angle range of the three-dimensional camera can cover a certain area in front of the handling robot 100. From the side viewing angle of the handling robot 100, the viewing angle range ⁇ of the three-dimensional camera in the lateral plane can be 45° to 180°, ⁇ It can be 45°, 60°, 90°, 150°, 180°, and its value can be selected according to the lens width of the 3D camera. In the top view angle of the handling robot 100, its angle of view range ⁇ can also have a similar choice , which is not specifically limited in this embodiment.
- first detection unit 140 can also realize the movement along the height direction of the storage rack 120 in a similar manner to the second detection unit 150, thereby improving the accuracy of obstacle identification and further improving the handling capacity. Accuracy of robot 100 obstacle avoidance.
- the manner in which the first detection unit 140 and the second detection unit 150 improve the accuracy of obstacle avoidance will be described below through specific examples.
- the third detection unit 130 passes the laser Scanning may not be able to determine whether there is an obstacle in front of the handling robot 100, but the first detection unit 140 can change its detection range by moving along the height direction of the storage rack 120 and tilting, when the first detection unit 140 moves along the storage rack 120 The height direction of 120 moves upwards. At this time, the detection range of the first detection unit 140 becomes larger. The scanning laser emitted by the first detection unit 140 can determine that there may be obstacles ahead.
- the second detection unit 150 is used to The second detection unit 150 to identify and judge the characteristics of obstacles, and when the handling robot 100 approaches a possible obstacle, the second detection unit 150 can move down along the height direction of the storage rack 120 to improve its image recognition performance. Accuracy, and can accurately determine that the obstacle in front is a shelf or a material truck, so as to complete the obstacle identification in a timely and accurate manner.
- the handling robot 100 can stop and wait or actively avoid operations based on the identification result.
- the support frame 160 is installed on the storage rack 120, and the support frame 160 can move along the height direction of the storage rack 120, and the second detection unit 150 is installed on the support frame 160 to ensure that the second detection unit 150 is installed structural reliability.
- the storage rack 120 can include a frame and a plurality of storage units 121, and the plurality of storage units 121 can be arranged at intervals along the height direction of the frame, and the two ends of the support frame 160 are movably connected to both sides of the frame,
- the frame 160 surrounds the outside of the storage unit 121 to prevent the support frame 160 from interfering with the storage unit 121 when moving up and down.
- the support frame 160 can specifically move along the height direction of the frame body through belt transmission or chain transmission, that is, conveyor belts or chain structures can be arranged along the height direction on both sides of the frame, and can be driven by a motor.
- the embodiment does not limit the specific driving method for the support frame 160 and the second detection unit 150 to move up and down.
- the top of the storage rack 120 can be provided with an indicator light, which can form an indicator mark on the ground in front of the forward direction of the handling robot 100, thereby prompting the staff or equipment around the handling robot 100 to avoid accidents such as collisions.
- the handling robot 100 provided in this embodiment can also be provided with a pick-and-place device 170, and the pick-and-place device 170 can be a manipulator, which is used for picking and placing goods or loading goods during the process of carrying out goods delivery tasks.
- the material box, the manipulator structure and the mode of operation of taking and placing goods are prior art, do not repeat them here.
- the handling robot 100 provided in this embodiment can also include a controller, the controller can be arranged on the chassis 110, and each detection unit of the detection component, the power unit of the chassis 110 and the drive unit of the pick-and-place device 170 can be connected with each other.
- the controller is electrically connected, and the controller can receive the detection signals fed back by each detection unit, so as to control the chassis 110 to stop, move forward or change the moving path to avoid obstacles.
- the handling robot provided in this embodiment includes a chassis, a storage rack, and a detection assembly.
- the storage rack is arranged on the chassis.
- the detection assembly is used to detect obstacles around the handling robot.
- the detection assembly includes a first detection unit and a second detection unit. , the first detection unit and the second detection unit are both arranged on the storage rack, and the detection areas of the first detection unit and the second detection unit are located at the front side of the transport robot along the forward direction, so that the peripheral side of the transport robot can be reduced
- the blind spot of detection is widened, the detection range is expanded, and the accuracy of obstacle recognition is improved at the same time.
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- Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
Abstract
A transfer robot (100). The transfer robot (100) comprises a base plate (110), a storage frame (120) and a detection assembly, wherein the storage frame (120) is arranged on the base plate (110); the detection assembly is used for detecting obstacles on a circumferential side of the transfer robot (100); the detection assembly comprises a first detection unit (140) and a second detection unit (150); both the first detection unit (140) and the second detection unit (150) are arranged on the storage frame (120); and detection areas of the first detection unit (140) and the second detection unit (150) are both located on a front side of the transfer robot (100) in an advancing direction, so that a detection range can be enlarged, and the accuracy of obstacle identification can be increased.
Description
本申请要求于2021年8月25日提交中国专利局,申请号为202122038679.1,申请名称为“搬运机器人”的中国实用新型专利申请的优先权,其与本申请的全部内容通过引用结合在本申请中。This application claims the priority of a Chinese utility model patent application with the application number 202122038679.1 and the application name "handling robot" filed with the China Patent Office on August 25, 2021, which is hereby incorporated by reference in its entirety middle.
本申请涉及仓储物流技术领域,特别涉及一种搬运机器人。The present application relates to the technical field of warehousing and logistics, in particular to a handling robot.
随着人工智能和自动化技术的发展,搬运机器人被广泛应用在仓储物流领域中,用于运送货物。在执行货物运送任务的过程中,搬运机器人需要对其行动路径上的障碍物进行识别判断,以及时进行规避,避免产生碰撞事故。With the development of artificial intelligence and automation technology, handling robots are widely used in the field of warehousing and logistics to transport goods. In the process of carrying out cargo delivery tasks, the handling robot needs to identify and judge obstacles on its action path, so as to avoid them in time and avoid collision accidents.
目前,搬运机器人通常依靠安装检测单元来实现障碍物识别,检测单元一般可以是激光传感器,或者相机等视觉传感器,且检测单元可以设置在搬运机器人的底部或顶部,并朝向搬运机器人前进方向的前方,从而对其前进路径前方的障碍物进行识别。At present, the handling robot usually relies on installing a detection unit to realize obstacle recognition. The detection unit can generally be a laser sensor, or a visual sensor such as a camera. , so as to identify the obstacles in front of its advancing path.
然而,现有技术中,搬运机器人的障碍物检测范围较小,无法准确的识别出障碍物。However, in the prior art, the obstacle detection range of the handling robot is small, and the obstacle cannot be accurately identified.
发明内容Contents of the invention
本申请实施例提供一种搬运机器人,具有较大的障碍物检测范围,提高了障碍物识别的准确性。The embodiment of the present application provides a handling robot, which has a larger obstacle detection range and improves the accuracy of obstacle identification.
本申请实施例提供的搬运机器人包括底盘、储物架和检测组件,储物架设置于底盘上,检测组件用于检测搬运机器人周侧的障碍物,检测组件包括第一检测单元和第二检测单元,第一检测单元和第二检测单元均设置于储物架上,且第一检测单元和第二检测单元的检测区域均位于搬运机器人沿前进 方向的前侧。The handling robot provided in the embodiment of the present application includes a chassis, a storage rack, and a detection assembly. The storage rack is arranged on the chassis. The detection assembly is used to detect obstacles around the handling robot. The detection assembly includes a first detection unit and a second detection unit unit, the first detection unit and the second detection unit are all arranged on the storage rack, and the detection areas of the first detection unit and the second detection unit are located at the front side of the transport robot along the forward direction.
在本申请提供的搬运机器人中,储物将上设置的第一检测单元和第二检测单元可以对搬运机器人前进方向前方的空间进行障碍物检测,相互配合提高障碍物识别的准确性。In the handling robot provided in the present application, the first detection unit and the second detection unit installed on the storage unit can detect obstacles in the space ahead of the forward direction of the handling robot, and cooperate with each other to improve the accuracy of obstacle recognition.
作为一种可选的实施方式,检测组件包括至少两个第三检测单元,第三检测单元为广角雷达,底盘呈方形,第三检测单元在底盘上相对于底盘的中心呈中心对称。As an optional implementation manner, the detection assembly includes at least two third detection units, the third detection units are wide-angle radars, the chassis is square, and the third detection units are center-symmetrical to the center of the chassis on the chassis.
作为一种可选的实施方式,第三检测单元可以为两个,两个第三检测单元在底盘呈对角设置,从而使检测范围最大限度的覆盖底盘的周边区域。As an optional implementation manner, there may be two third detection units, and the two third detection units are arranged diagonally on the chassis, so that the detection range can cover the peripheral area of the chassis to the greatest extent.
作为一种可选的实施方式,第三检测单元的检测区域为平行于地面的扫描面,且扫描面的边界线沿底盘的外缘延伸,以使两个第三检测单元的检测区域的边界交汇,消除检测盲区。As an optional implementation, the detection area of the third detection unit is a scanning plane parallel to the ground, and the boundary line of the scanning plane extends along the outer edge of the chassis, so that the boundary of the detection areas of the two third detection units Convergence, eliminating detection blind spots.
作为一种可选的实施方式,第一检测单元的检测区域与第二检测单元的检测区域在地面的投影至少部分重叠,从而两者可以相互配合,依次或者同时对障碍物进行识别判断,提高障碍物识别的准确性。As an optional implementation, the detection area of the first detection unit and the projection of the detection area of the second detection unit on the ground at least partially overlap, so that the two can cooperate with each other to identify and judge obstacles sequentially or simultaneously, improving Accuracy of obstacle recognition.
作为一种可选的实施方式,第一检测单元的检测区域在地面投影的边界距离底盘的距离大于第二检测单元的检测区域在地面投影的边界距离底盘的距离,从而在搬运机器人前进的过程中,第一检测单元可以先对障碍物进行识别,第二检测单元可以进行二次识别,以准确判断该障碍物是否需要规避或者如何规避。As an optional implementation, the distance between the boundary of the detection area of the first detection unit projected on the ground and the chassis is greater than the distance between the boundary of the detection area of the second detection unit projected on the ground and the chassis. Among them, the first detection unit can identify the obstacle first, and the second detection unit can perform secondary identification to accurately determine whether the obstacle needs to be avoided or how to avoid it.
作为一种可选的实施方式,所述第三检测单元的检测角度范围为260°至280°,使得第三检测单元的检测区域的边界与底盘的边角外缘形状相匹配。As an optional implementation manner, the detection angle range of the third detection unit is 260° to 280°, so that the boundary of the detection area of the third detection unit matches the shape of the corner and outer edge of the chassis.
作为一种可选的实施方式,第三检测单元可以为线性激光雷达,第三检测单元可相对于底盘的边角外缘水平转动。As an optional implementation manner, the third detection unit may be a linear laser radar, and the third detection unit may rotate horizontally relative to the corner outer edge of the chassis.
作为一种可选的实施方式,第三检测单元可以为毫米波雷达,毫米波雷达的电磁波发射范围覆盖底盘的边缘。As an optional implementation manner, the third detection unit may be a millimeter-wave radar, and the electromagnetic wave emission range of the millimeter-wave radar covers the edge of the chassis.
作为一种可选的实施方式,第三检测单元可以为声波雷达,声波雷达的声波发射范围覆盖底盘的边缘。As an optional implementation manner, the third detection unit may be a sonic radar, and the sonic emission range of the sonic radar covers the edge of the chassis.
作为一种可选的实施方式,第一检测单元可以为激光雷达或视觉传感器,第一检测单元位于储物架的顶部,第一检测单元的检测区域相对于水平方向往地面倾斜。As an optional implementation, the first detection unit may be a laser radar or a vision sensor, the first detection unit is located on the top of the storage shelf, and the detection area of the first detection unit is inclined toward the ground relative to the horizontal direction.
第二检测单元也可以为激光雷达或视觉传感器,第二检测单元安装于储物架朝向搬运机器人前进方向的一侧,第二检测单元的检测区域相对于水平方向往地面倾斜。当采用激光雷达时,激光雷达的扫描线相对于水平方向往地面倾斜,当采用视觉传感器时,视觉传感器的镜头朝向搬运机器人前进方向前侧的地面。The second detection unit can also be a laser radar or a vision sensor. The second detection unit is installed on the side of the storage rack facing the forward direction of the transport robot. The detection area of the second detection unit is inclined toward the ground relative to the horizontal direction. When the laser radar is used, the scanning line of the laser radar is inclined towards the ground relative to the horizontal direction. When the visual sensor is used, the lens of the visual sensor faces the ground in front of the forward direction of the handling robot.
作为一种可选的实施方式,第一检测单元可相对于储物架俯仰转动,第一检测单元的转动角度范围可以为40°至90°,从而使第一检测单元的检测区域覆盖搬运机器人前进方向前方的地面。As an optional implementation, the first detection unit can be tilted and rotated relative to the storage rack, and the rotation angle range of the first detection unit can be 40° to 90°, so that the detection area of the first detection unit covers the handling robot The ground ahead of the heading.
作为一种可选的实施方式,底盘沿前进方向的前侧边缘位于第二检测单元的检测区域内,从而避免第二检测单元在搬运机器人的前进方向的前方存在检测盲区。As an optional implementation, the front edge of the chassis along the forward direction is located in the detection area of the second detection unit, so as to prevent the second detection unit from having a detection blind spot in front of the forward direction of the transport robot.
作为一种可选的实施方式,第二检测单元可活动的安装于储物架上,且第二检测单元可沿储物架的高度方向移动,从而在搬运机器人的前方出现障碍物时,可以通过上下移动改变第二检测单元的拍摄焦距,提高障碍物识别的准确性。As an optional implementation, the second detection unit can be movably installed on the storage rack, and the second detection unit can move along the height direction of the storage rack, so that when an obstacle appears in front of the handling robot, it can By moving up and down to change the shooting focal length of the second detection unit, the accuracy of obstacle identification is improved.
作为一种可选的实施方式,检测组件还可以包括支撑架,支撑架安装于储物架上,且支撑架可沿储物架的高度方向移动,第二检测单元安装于支撑架上,以保证第二检测单元安装结构的可靠性。As an optional implementation, the detection assembly may also include a support frame, the support frame is installed on the storage rack, and the support frame can move along the height direction of the storage rack, and the second detection unit is installed on the support frame to The reliability of the installation structure of the second detection unit is guaranteed.
作为一种可选的实施方式,储物架可以包括框体和多个储物单元,多个储物单元沿框体的高度方向间隔设置,支撑架的两端分别活动连接于框体的两侧,且支撑架环绕于储物单元的外侧,以避免支撑架上下移动时与储物单元产生干涉。As an optional implementation, the storage rack may include a frame and a plurality of storage units, the plurality of storage units are arranged at intervals along the height direction of the frame, and the two ends of the support frame are respectively movably connected to the two ends of the frame. side, and the support frame surrounds the outside of the storage unit to avoid interference with the storage unit when the support frame moves up and down.
作为一种可选的实施方式,储物架的顶部可以设置有指示灯,指示灯可在搬运机器人前进方向的前方地面形成指示标记,从而对搬运机器人周边的工作人员或设备进行提示,以避免产生碰撞等事故。As an optional implementation, the top of the storage rack can be provided with an indicator light, which can form an indicator mark on the ground in front of the forward direction of the handling robot, thereby prompting the staff or equipment around the handling robot to avoid accidents such as collisions.
本申请提供的搬运机器人包括底盘、储物架和检测组件,储物架设置于底盘上,检测组件用于检测搬运机器人周侧的障碍物,检测组件包括第一检测单元和第二检测单元,第一检测单元和第二检测单元均设置于储物架上,且第一检测单元和第二检测单元的检测区域均位于搬运机器人沿前进方向的前侧,从而可以减小搬运机器人周侧的检测盲区,扩大检测范围,同时配合提高障碍物识别的准确性。The handling robot provided by the present application includes a chassis, a storage rack, and a detection assembly. The storage rack is arranged on the chassis. The detection assembly is used to detect obstacles around the handling robot. The detection assembly includes a first detection unit and a second detection unit. The first detection unit and the second detection unit are both arranged on the storage rack, and the detection areas of the first detection unit and the second detection unit are located at the front side of the transport robot along the forward direction, thereby reducing the distance between the surrounding sides of the transport robot. Detect blind spots, expand the detection range, and cooperate to improve the accuracy of obstacle recognition.
除了上面所描述的本申请实施例解决的技术问题、构成技术方案的技术特征以及由这些技术方案的技术特征所带来的有益效果外,本申请提供的搬运机器人所能解决的其他技术问题、技术方案中包含的其他技术特征以及这些技术特征带来的有益效果,将在具体实施方式中作出进一步详细的说明。In addition to the technical problems solved by the embodiments of the present application described above, the technical features that constitute the technical solutions, and the beneficial effects brought by the technical features of these technical solutions, other technical problems that the handling robot provided by the present application can solve, Other technical features contained in the technical solution and the beneficial effects brought by these technical features will be further described in detail in the specific implementation manner.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本申请实施例提供的搬运机器人的结构示意图;FIG. 1 is a schematic structural diagram of a handling robot provided in an embodiment of the present application;
图2为本申请实施例提供的搬运机器人的俯视图;Fig. 2 is a top view of the handling robot provided by the embodiment of the present application;
图3为本申请实施例提供的搬运机器人的侧视图。Fig. 3 is a side view of the handling robot provided by the embodiment of the present application.
附图标记说明:Explanation of reference signs:
100-搬运机器人;110-底盘;120-储物架;121-储物单元;130-第三检测单元;140-第一检测单元;150-第二检测单元;160-支撑架;170-取放货装置。100-handling robot; 110-chassis; 120-storage rack; 121-storage unit; 130-third detection unit; 140-first detection unit; 150-second detection unit; 160-support frame; 170-take Delivery device.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
首先,本领域技术人员应当理解的是,这些实施方式仅仅用于解释本申请的技术原理,并非旨在限制本申请的保护范围。本领域技术人员可以根据需要对其作出调整,以便适应具体的应用场合。First of all, those skilled in the art should understand that these embodiments are only used to explain the technical principle of the present application, and are not intended to limit the protection scope of the present application. Those skilled in the art can make adjustments as needed so as to adapt to specific applications.
其次,需要说明的是,在本申请的描述中,术语“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示装置或构件必须具有特定的方位、以特定的方 位构造和操作,因此不能理解为对本申请的限制。Secondly, it should be noted that in the description of the present application, terms such as "inside" and "outside" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for convenience of description. It is not intended to indicate or imply that a device or component must have a particular orientation, be constructed, or operate in a particular orientation, and thus should not be construed as limiting the application.
此外,还需要说明的是,在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是两个构件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本申请中的具体含义。In addition, it should be noted that in the description of this application, unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it can be mechanically connected or electrically connected; it can be the internal communication of two components. Those skilled in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation A specific feature, structure, material, or characteristic described by an embodiment or example is included in at least one embodiment or example of the present disclosure. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
为了提高仓储物流的效率,搬运机器人开始被广泛应用,以执行运送货物任务,搬运机器人可以单次运送多个货物或多个订单,并且一些搬运机器人还可以实现自动取放货的操作,在提高物流效率的同时,还可以降低物流成本。搬运机器人通常在执行任务时预设有一个固定的移动路径,或者可以根据分别的具体任务,利用其控制系统自动形成针对具体任务的移动路径。In order to improve the efficiency of warehousing and logistics, handling robots have been widely used to carry out the task of delivering goods. The handling robot can deliver multiple goods or multiple orders at a time, and some handling robots can also automatically pick and place goods. While improving logistics efficiency, it can also reduce logistics costs. The handling robot usually has a fixed moving path preset when performing tasks, or can use its control system to automatically form a moving path for specific tasks according to the respective specific tasks.
在按其移动路径执行货物运送任务的过程中,搬运机器人需要对其行动路径上的障碍物进行识别判断,以及时进行规避,避免产生碰撞事故,搬运机器人通常依靠安装检测单元来实现障碍物识别,检测单元一般可以是激光传感器,或者相机等视觉传感器,且检测单元可以设置在搬运机器人的底部或顶部,并朝向搬运机器人前进方向的前方,从而对其前进路径前方的障碍物进行识别。In the process of carrying out cargo delivery tasks according to its moving path, the handling robot needs to identify and judge the obstacles on its action path, and avoid them in time to avoid collision accidents. The handling robot usually relies on the installation of detection units to realize obstacle recognition , the detection unit can generally be a laser sensor, or a visual sensor such as a camera, and the detection unit can be set on the bottom or top of the handling robot, and face forward in the forward direction of the handling robot, so as to identify obstacles in front of its forward path.
然而,由于检测单元的都具有一定程度的检测范围,现有技术中的搬运机器人不论在前侧还是后侧设置检测单元,都容易产生检测盲区,特别是在搬运机器人沿前进方向的两侧,盲区范围较大,相应的,障碍物检测范围较小,当障碍物进入盲区时,检测单元便无法识别到障碍物,进而无法做出规避或停车的反应,容易产生撞车事故,而单纯的增加检测单元的数量,会增加生产制造成本,此外,现有的检测方式即使检测到了障碍物,也无法识别判断出该障碍物是否需要规避或者如何规避,有时会造成不必 要的停车,降低物流效率。However, since the detection units have a certain detection range, no matter whether the handling robot in the prior art is equipped with a detection unit on the front side or the rear side, it is easy to produce detection blind spots, especially on both sides of the moving robot along the forward direction. The range of the blind zone is relatively large, and correspondingly, the detection range of obstacles is relatively small. When an obstacle enters the blind zone, the detection unit cannot recognize the obstacle, and thus cannot respond to evasion or parking, which is prone to crashes. The number of detection units will increase the manufacturing cost. In addition, even if the existing detection method detects an obstacle, it cannot identify and judge whether the obstacle needs to be avoided or how to avoid it, which sometimes causes unnecessary parking and reduces logistics efficiency. .
本申请实施例提供一种搬运机器人,该搬运机器人具有较大的障碍物检测范围,极大缩小了其周侧的检测盲区,同时可以在识别到障碍物的同时,对障碍物进行进一步判断,以确定该障碍物是否需要规避,或者如何规避,提高了障碍物识别的准确性。The embodiment of the present application provides a handling robot. The handling robot has a large obstacle detection range, which greatly reduces the detection blind area around it, and can further judge the obstacle while recognizing the obstacle. In order to determine whether the obstacle needs to be avoided, or how to avoid it, the accuracy of obstacle identification is improved.
首先需要说明的是,本实施例提供的搬运机器人所识别的障碍物,既可以是地面上的障碍物,也可以是不与地面接触的悬空的障碍物,既可以是相对于地面固定不动的障碍物,也可以是可以移动经过搬运机器人移动路径的障碍物,具体的,既可以是凸出于地面,引起地形改变的障碍物,例如,货架、固定设备等,也可以是经过搬运机器人周边的工作人员或者其他移动设备等,本实施例对实施例搬运机器人进行识别和规避的障碍物类型不做限定,只需出现在周边的检测范围内即可,下面对搬运机器人所需要识别或规避的对比统称为“障碍物”,不再进行展开赘述。First of all, it should be explained that the obstacles identified by the handling robot provided in this embodiment can be obstacles on the ground, or suspended obstacles that do not contact the ground, or can be fixed relative to the ground. The obstacle can also be an obstacle that can move through the moving path of the handling robot. Specifically, it can be an obstacle that protrudes from the ground and causes terrain changes, such as shelves, fixed equipment, etc., or it can pass through the handling robot. Peripheral staff or other mobile devices, etc., this embodiment does not limit the types of obstacles that the handling robot in the embodiment recognizes and avoids, as long as they appear within the detection range of the surrounding area, the identification required for the handling robot is as follows Contrasts or evasions are collectively referred to as "obstacles", and will not be described in detail here.
此外,本实施例提供的搬运机器人主要用于执行货物运送任务,其可以直接运送货物,也可以运送装有货物的料箱,且该搬运机器人可以应用于制造业工厂库存产品的出入库、零售业库存产品的出入库,也可以应用于电商物流的快递出入库等不同领域,涉及运输的货物可以是工业零部件、电子配件或产品、药物、服装饰品、食品、书籍等,而本申请实施例对此不作具体限定。In addition, the handling robot provided in this embodiment is mainly used to carry out goods delivery tasks. It can deliver goods directly, or transport boxes containing goods, and the handling robot can be applied to the storage and retail of inventory products in manufacturing factories. It can also be used in different fields such as express delivery in and out of e-commerce logistics. The goods involved in the transportation can be industrial parts, electronic accessories or products, medicines, clothing accessories, food, books, etc., and this application The embodiment does not specifically limit this.
图1为本申请实施例提供的搬运机器人的结构示意图,图2为本申请实施例提供的搬运机器人的俯视图,图3为本申请实施例提供的搬运机器人的侧视图。Fig. 1 is a schematic structural diagram of a handling robot provided in an embodiment of the present application, Fig. 2 is a top view of a handling robot provided in an embodiment of the present application, and Fig. 3 is a side view of a handling robot provided in an embodiment of the present application.
如图1至图3所示,本实施例提供的搬运机器人100包括底盘110、储物架120和检测组件,储物架120设置于底盘110上,底盘110可以沿地面进行移动,底以执行货物运送任务,检测组件用于检测搬运机器人100周侧的障碍物,以在搬运机器人100执行运送任务过程中进行避障,以避免产生撞车事故。As shown in Figures 1 to 3, the handling robot 100 provided in this embodiment includes a chassis 110, a storage rack 120 and a detection assembly. For the cargo delivery task, the detection component is used to detect obstacles around the handling robot 100, so as to avoid obstacles when the handling robot 100 performs the delivery task, so as to avoid collision accidents.
其中,检测组件包括第一检测单元140和第二检测单元150,而第一检测单元140和第二检测单元150均设置于储物架120上,且第一检测单元140和第二检测单元150的检测区域均位于搬运机器人100沿前进方向的前侧,第一检测单元140和第二检测单元150可独立完成各自检测区域内的障碍物 检测识别,同时两者也可以相互配合,在减小检测盲区的同时,提高障碍物识别的准确性。Wherein, the detection assembly includes a first detection unit 140 and a second detection unit 150, and the first detection unit 140 and the second detection unit 150 are both arranged on the storage rack 120, and the first detection unit 140 and the second detection unit 150 The detection areas are all located on the front side of the transport robot 100 along the forward direction. The first detection unit 140 and the second detection unit 150 can independently complete the detection and identification of obstacles in their respective detection areas. Improve the accuracy of obstacle recognition while detecting blind spots.
在一些实施例中,检测组件还可以包括第三检测单元130,第三检测单元130至少有两个,第三检测单元130设置在底盘110上。In some embodiments, the detection assembly may further include a third detection unit 130 , there are at least two third detection units 130 , and the third detection unit 130 is arranged on the chassis 110 .
可以理解的是,第三检测单元130为广角检测单元,而底盘110呈方形,第三检测单元130在底盘110上相对于底盘110的中心呈中心对称设置。It can be understood that the third detection unit 130 is a wide-angle detection unit, and the chassis 110 is square, and the third detection unit 130 is symmetrically arranged on the chassis 110 with respect to the center of the chassis 110 .
示例性的,第三检测单元可以为激光雷达、声波雷达或者毫米波雷达,以线性激光雷达为例,线性激光雷达通过射出的激光扫描线转动形成扫描面,底盘110的对角上的线性激光雷达所形成的扫描面相互交汇,在底盘110周侧形成完整的检测区域。Exemplarily, the third detection unit may be a laser radar, an acoustic wave radar or a millimeter wave radar. Taking a linear laser radar as an example, the linear laser radar rotates through the emitted laser scanning lines to form a scanning surface, and the linear laser radar on the opposite corner of the chassis 110 The scanning surfaces formed by the radars intersect with each other to form a complete detection area around the chassis 110 .
需要说明的是,在本实施例提供的搬运机器人100中,底盘110上呈中心对称设置的第三检测单元130可以检测底盘110周侧是否存在障碍物,且方形的底盘110配合对角设置的第三检测单元130可以减小底盘110周侧的检测盲区,扩大检测范围,而储物将上设置的第一检测单元140和第二检测单元150可以对搬运机器人100前进方向前方的空间进行障碍物检测,同时配合第三检测单元130,提高障碍物识别的准确性。It should be noted that, in the handling robot 100 provided in this embodiment, the third detection unit 130 arranged symmetrically on the center of the chassis 110 can detect whether there is an obstacle around the chassis 110, and the square chassis 110 cooperates with the diagonally arranged The third detection unit 130 can reduce the detection blind area around the chassis 110 and expand the detection range, while the first detection unit 140 and the second detection unit 150 arranged on the storage can block the space in front of the forward direction of the transport robot 100. object detection, and cooperate with the third detection unit 130 to improve the accuracy of obstacle recognition.
此外,底盘110可以采用车轮移动或履带移动的方式前进,且可以通过电机驱动,本实施例对此不做具体限定,且底盘110的移动结构和驱动方式均为现有技术,此处不做赘述。In addition, the chassis 110 can move forward by means of wheel movement or track movement, and can be driven by a motor, which is not specifically limited in this embodiment, and the movement structure and driving method of the chassis 110 are all existing technologies, which will not be described here. repeat.
下面将首先对第三检测单元130、第一检测单元140和第二检测单元150的具体检测方式和检测区域的范围进行详细说明。The specific detection methods and detection areas of the third detection unit 130 , the first detection unit 140 and the second detection unit 150 will be described in detail below.
请继续参照图2,由于底盘110是搬运机器人100进行移动的部件,因此底盘110的周侧各个角度范围内都需要能够进行障碍物检测,而底盘110的周侧的检测主要依靠第三检测单元130实现,即多个呈中心对称设置的广角雷达,同时为了降低成本,最大限度的利用第三检测单元130的扫描面所形成的检测区域。Please continue to refer to FIG. 2. Since the chassis 110 is a moving part of the handling robot 100, it is necessary to be able to detect obstacles in all angle ranges around the chassis 110, and the detection around the chassis 110 mainly relies on the third detection unit. 130 realizes that a plurality of wide-angle radars are arranged symmetrically in the center, and at the same time, in order to reduce costs, the detection area formed by the scanning surface of the third detection unit 130 is utilized to the maximum extent.
可以理解的是,可以在底盘110的相对两侧对称分别配置一个或多个第三检测单元130,示例性的,可以相对于底盘110的中线对称设置,也可以是相对底盘110的中心呈镜像对称。It can be understood that one or more third detection units 130 can be arranged symmetrically on the opposite sides of the chassis 110 respectively. Exemplarily, they can be arranged symmetrically with respect to the center line of the chassis 110, or can be mirrored with respect to the center of the chassis 110. symmetry.
或者,在底盘110上可以对角配置有第三检测单元130,可以在底盘110的两个边角各设置一个第三检测单元130,即第三检测单元130可以为两个,, 从而使检测范围最大限度的覆盖底盘110的周边区域。Alternatively, a third detection unit 130 can be arranged diagonally on the chassis 110, and one third detection unit 130 can be arranged on each of the two corners of the chassis 110, that is, there can be two third detection units 130, so that the detection The range covers the peripheral area of the chassis 110 to the greatest extent.
示例性的,可以在底盘110的前左角和右后角分别设置第三检测单元130;也可是是在底盘110的右前角和左后角分别设置第三检测单元130。Exemplarily, the third detection unit 130 may be respectively provided at the front left corner and the right rear corner of the chassis 110 ;
其中,由于线性激光雷达的扫描面是由激光扫描线转动形成,因此,第三检测单元130的检测区域可以为平行于地面的扫描面,且扫描面的边界线沿底盘110的外缘延伸,以使两个第三检测单元130的检测区域的边界交汇,消除检测盲区。Wherein, since the scanning surface of the linear lidar is formed by the rotation of the laser scanning line, the detection area of the third detection unit 130 may be a scanning surface parallel to the ground, and the boundary line of the scanning surface extends along the outer edge of the chassis 110, The boundaries of the detection areas of the two third detection units 130 meet to eliminate detection blind areas.
在实际检测过程中,线性激光雷达发射出的检测激光如果照射到障碍物会被反射,而线性激光雷达接收到反射的光线,便可判断出障碍物距离底盘110的距离,线性激光雷达的具体工作原理为现有技术,此处不做赘述。In the actual detection process, the detection laser emitted by the linear laser radar will be reflected if it hits an obstacle, and the linear laser radar can judge the distance from the obstacle to the chassis 110 after receiving the reflected light. The working principle is the prior art, and will not be repeated here.
可选的,第三检测单元130可相对于底盘110的边角外缘水平转动,且第三检测单元130的转动角度范围可以为α,而α的取值范围可以为260°至280°,使得第三检测单元130的检测区域的边界与底盘110的边角外缘形状相匹配。第三检测单元130的检测区域可以看做由其自身向外辐射的扇形区域,第三检测单元130相对于底盘110的可转动角度即是该扇形区域的角度,而该扇形区域的两侧的边界即为第三检测单元130的检测区域的边界。Optionally, the third detection unit 130 can rotate horizontally relative to the corner outer edge of the chassis 110, and the rotation angle range of the third detection unit 130 can be α, and the value range of α can be 260° to 280°, The boundary of the detection area of the third detection unit 130 is made to match the shape of the corner outer edge of the chassis 110 . The detection area of the third detection unit 130 can be regarded as a fan-shaped area radiating outwards from itself, the rotatable angle of the third detection unit 130 relative to the chassis 110 is the angle of the fan-shaped area, and the two sides of the fan-shaped area The boundary is the boundary of the detection area of the third detection unit 130 .
示例性的,第三检测单元130相对于底盘110的转动角度范围α可以为260°、270°和280°,不同转动角度范围对应不同的第三检测单元130所可以形成的检测区域的范围,即其所形成的扇形区域的角度,以270°为例,此时第三检测单元130的检测区域的辐射角度与底盘110边角的外角角度相等,对角设置的两个第三检测单元130所形成的检测区域则可以较为完整的覆盖底盘110周围的所有区域。Exemplarily, the rotation angle range α of the third detection unit 130 relative to the chassis 110 can be 260°, 270° and 280°, and different rotation angle ranges correspond to different ranges of detection areas that can be formed by the third detection unit 130, That is, the angle of the fan-shaped area formed by it, taking 270° as an example, at this time, the radiation angle of the detection area of the third detection unit 130 is equal to the outer angle of the corner of the chassis 110, and the two third detection units 130 arranged diagonally The formed detection area can relatively completely cover all areas around the chassis 110 .
需要说明的是,方形的底盘110可以为正方形或者长方形,本实施例对底盘110的具体尺寸不做限定,且底盘110的边角可以是直角,也可以在底盘110的各个边角设置小半径的倒角,以提高安全性。It should be noted that the square chassis 110 can be a square or a rectangle, and the specific size of the chassis 110 is not limited in this embodiment, and the corners of the chassis 110 can be right angles, or a small radius can be set at each corner of the chassis 110 chamfers for increased safety.
此外,由于底盘110为方形,底盘110存在两组对角位置,两个第三检测单元130可以设置在任意一组的对角位置上,在任意一组对角上的第三检测单元130均可以完成对底盘110周侧的障碍物检测识别。In addition, since the chassis 110 is square, there are two sets of diagonal positions on the chassis 110, and the two third detection units 130 can be arranged at any set of diagonal positions, and the third detection units 130 on any set of diagonal positions are all Obstacle detection and recognition on the peripheral side of the chassis 110 can be completed.
当第三检测单元130采用毫米波雷达或者声波雷达时,可以与线性激光雷达采用类似的设置位置,且具有类似的检测范围,毫米波雷达和声波雷达的具体通过原理均为现有技术,此处不做赘述。此外,激光雷达可以旋转式 的线性激光雷达,也可以是非旋转式的漫射激光雷达,可以具有类似的检测范围,本实施例对此不做具体限定。When the third detection unit 130 adopts the millimeter-wave radar or the acoustic wave radar, it can adopt a similar setting position as the linear laser radar, and has a similar detection range. The specific passing principles of the millimeter-wave radar and the acoustic wave radar are all existing technologies. I won't go into details here. In addition, the laser radar may be a rotating linear laser radar or a non-rotating diffuse laser radar, which may have a similar detection range, which is not specifically limited in this embodiment.
由于第一检测单元140和第二检测单元150都是设置在储物架120上,且主要是对搬运机器人100的前进方向的前方进行检测,因此第一检测单元140和第二检测单元150的设置方式和检测区域区别于第三检测单元130,下面将对此进行说明。Since the first detection unit 140 and the second detection unit 150 are both arranged on the storage rack 120, and mainly detect the forward direction of the transport robot 100, the first detection unit 140 and the second detection unit 150 The setting manner and detection area are different from the third detection unit 130, which will be described below.
请继续参照图2和图3,第一检测单元140和第二检测单元150可以相互配合工作,第一检测单元140的检测区域与第二检测单元150的检测区域在地面的投影至少部分重叠,从而两者可以依次或者同时对障碍物进行识别判断,提高障碍物识别的准确性。Please continue to refer to FIG. 2 and FIG. 3, the first detection unit 140 and the second detection unit 150 can work together, the detection area of the first detection unit 140 and the projection of the detection area of the second detection unit 150 on the ground at least partially overlap, Therefore, the two can recognize and judge obstacles sequentially or simultaneously, and improve the accuracy of obstacle recognition.
其中,第一检测单元140的检测区域在地面投影的边界距离底盘110的距离可以大于第二检测单元150的检测区域在地面投影的边界距离底盘110的距离,即从检测范围上描述,第一检测单元140可以检测到距离底盘110更远的障碍物,从而在搬运机器人100前进的过程中,第一检测单元140可以先对障碍物进行识别,第二检测单元150可以进行二次识别,以准确判断该障碍物是否需要规避或者如何规避。Wherein, the distance between the boundary of the detection area of the first detection unit 140 projected on the ground and the chassis 110 may be greater than the distance between the boundary of the detection area of the second detection unit 150 projected on the ground and the chassis 110, that is, described from the detection range, the first The detection unit 140 can detect obstacles that are farther away from the chassis 110, so that during the forward process of the transport robot 100, the first detection unit 140 can first identify the obstacles, and the second detection unit 150 can perform secondary identification, so as to Accurately determine whether the obstacle needs to be avoided or how to avoid it.
可选的,第一检测单元140也可以为激光雷达或者视觉传感器,第一检测单元140位于储物架120的顶部,第一检测单元140的检测区域相对于水平方向往地面倾斜,第一检测单元140可相对于储物架120俯仰转动。Optionally, the first detection unit 140 can also be a laser radar or a vision sensor. The first detection unit 140 is located on the top of the storage rack 120. The detection area of the first detection unit 140 is inclined toward the ground relative to the horizontal direction. The unit 140 can tilt and rotate relative to the storage rack 120 .
可以理解的是,当第一检测单元140为激光雷达,例如,线性激光雷达,由于第一检测单元140的扫描线是往搬运机器人100前进方向前方下侧扫描,即第一检测单元140所形成的检测区域是朝向搬运机器人100前侧的地面的扇形区域,在实际检测过程中,第一检测单元140和第三检测单元130可以结合判断出位于搬运机器人100前方的障碍物距离底盘110的距离,以及该障碍物相对于地面的高度,从而获取更详细的障碍物信息。It can be understood that when the first detection unit 140 is a laser radar, for example, a linear laser radar, since the scanning line of the first detection unit 140 scans to the front and lower side of the forward direction of the transfer robot 100, that is, the first detection unit 140 forms a The detection area is a fan-shaped area on the ground facing the front side of the transport robot 100. In the actual detection process, the first detection unit 140 and the third detection unit 130 can jointly determine the distance between the obstacle located in front of the transport robot 100 and the chassis 110 , and the height of the obstacle relative to the ground, so as to obtain more detailed obstacle information.
此外,第一检测单元140可以设置在储物将顶部的中间位置,且第一检测单元140主要与底盘110沿前进方向前侧的边角上的第三检测单元130配合。In addition, the first detection unit 140 may be disposed in the middle of the top of the storage box, and the first detection unit 140 mainly cooperates with the third detection unit 130 on the front corner of the chassis 110 along the forward direction.
可选的,第一检测单元140的转动角度范围可以为β,β的取值可以为40°至90°,第一检测单元140的俯仰转动的角度范围即为其检测区域的范围,从而可以使第一检测单元140的检测区域覆盖搬运机器人100前进方向前方 的地面,并获得尽可能广的检测范围。Optionally, the rotation angle range of the first detection unit 140 may be β, and the value of β may be 40° to 90°, and the angle range of the pitch rotation of the first detection unit 140 is the range of its detection area, so that Make the detection area of the first detection unit 140 cover the ground in front of the moving direction of the transfer robot 100, and obtain as wide a detection range as possible.
示例性的,第一检测单元140的转动角度范围β可以为40°、45°、50°、60°、70°、80°、90°,具体可以根据储物架120的高度,即第一检测单元140设置的高度,以及搬运机器人100实际的运用场景进行选择,本实施例对此不做具体限定。Exemplarily, the rotation angle range β of the first detection unit 140 may be 40°, 45°, 50°, 60°, 70°, 80°, 90°, specifically according to the height of the storage rack 120, that is, the first The height set by the detection unit 140 and the actual operating scene of the handling robot 100 are selected, which is not specifically limited in this embodiment.
作为一种可选的实施方式,第二检测单元150可以激光雷达或者视觉传感器。As an optional implementation manner, the second detection unit 150 may be a laser radar or a vision sensor.
可以理解的是,当第二检测单元150为视觉传感器,例如,三维相机,该三维相机朝向搬运机器人100前进方向的前侧,且三维相机的镜头相对于水平方向往地面倾斜,从而形成一个倾斜下的拍摄视角,对搬运机器人100行进方向前方的障碍物进行识别。三维相机的具体工作原理和结构均为现有技术,此处不做赘述。It can be understood that when the second detection unit 150 is a visual sensor, for example, a three-dimensional camera, the three-dimensional camera faces the front side of the forward direction of the transfer robot 100, and the lens of the three-dimensional camera is inclined toward the ground relative to the horizontal direction, thereby forming an inclined The following shooting angle is used to identify obstacles in front of the moving direction of the transport robot 100 . The specific working principle and structure of the 3D camera are all in the prior art, and will not be repeated here.
其中,第二检测单元150可以对检测范围内的障碍物进行较为精确的识别,且第二检测单元150可以与第一检测单元140配合完成障碍物检测的过程,在实际工作过程中,由于第一检测单元140的检测区域的边界范围大于第二检测单元150,因此,第一检测单元140可以先完成初步的障碍物识别,其后,当搬运机器人100沿前进方向继续往前运动,而可能存在的障碍物进入第二检测单元150的检测范围内时,第二检测单元150可以进行准确的障碍物识别,从而判断出该障碍物是否需要通过改变移动路径来进行规避。Wherein, the second detection unit 150 can more accurately identify obstacles within the detection range, and the second detection unit 150 can cooperate with the first detection unit 140 to complete the obstacle detection process. The boundary range of the detection area of the first detection unit 140 is larger than that of the second detection unit 150, therefore, the first detection unit 140 can first complete the preliminary obstacle identification, and then, when the transport robot 100 continues to move forward along the forward direction, it may When an existing obstacle enters the detection range of the second detection unit 150 , the second detection unit 150 can accurately recognize the obstacle, so as to determine whether the obstacle needs to be avoided by changing the moving path.
示例性的,当搬运机器人100前进路径的前方存在凸出水平地面的减速带时,第三检测单元130和第一检测单元140的检测结构可能得出前方存在障碍物的结论,此时当该减速带进入第二检测单元150的检测区域内,通过三维相机的三维扫描可以判断出该障碍物为减速带,而不需要进行规避,搬运机器人100可以直接前行通过,从而避免了搬运机器人100不必要的停机,提高了物流效率。Exemplarily, when there is a deceleration belt protruding from the horizontal ground in front of the forward path of the transport robot 100, the detection structures of the third detection unit 130 and the first detection unit 140 may conclude that there is an obstacle ahead. When the speed bump enters the detection area of the second detection unit 150, it can be judged that the obstacle is a speed bump through the three-dimensional scanning of the three-dimensional camera, and there is no need to avoid it. Unnecessary downtime improves logistics efficiency.
此外,由于第三检测单元130和第一检测单元140的检测区域均为线性激光形成扫描面,因此,可能存在搬运机器人100前进过程中,某一侧出现悬空的障碍物,例如货架边缘伸出的支架或杆状货物等,此时该障碍物可能不在第三检测单元130和第一检测单元140的检测区域范围内,而第二检测单元150可以识别出该障碍物,并使搬运机器人100及时进行避障,避免造成撞车事故。In addition, since the detection areas of the third detection unit 130 and the first detection unit 140 are scanning surfaces formed by linear lasers, there may be obstacles in the air on one side during the forward process of the handling robot 100, such as the edge of the shelf protruding out. At this time, the obstacle may not be within the detection area of the third detection unit 130 and the first detection unit 140, but the second detection unit 150 can identify the obstacle and make the handling robot 100 Avoid obstacles in time to avoid crashes.
需要说明的是,第一检测单元140和第二检测单元150进行配合检测工作时,两者中的一者可以为激光雷达,另一者可以是视觉传感器,在检测时,可以由激光雷达先进行检测障碍物距离搬运机器人100的距离,再由视觉传感器识别障碍物为何物;也可以是由视觉传感器先检测判断障碍物为何物,再由激光传感器检测障碍物距离搬运机器人100的距离。此外,第一检测单元140和第二检测单元150可以都为激光雷达,从而形成双激光检测方式,或者,第一检测单元140和第二检测单元150可以都为视觉传感器,从而形成双视觉检测方式,以适应不同应用场景的需求,本实施例对此不做具体限定。It should be noted that when the first detection unit 140 and the second detection unit 150 perform cooperative detection work, one of the two can be a laser radar, and the other can be a visual sensor. During detection, the laser radar can be used first. Detect the distance between the obstacle and the handling robot 100, and then use the visual sensor to identify what the obstacle is; In addition, the first detection unit 140 and the second detection unit 150 can both be laser radars, thereby forming a dual laser detection method, or both the first detection unit 140 and the second detection unit 150 can be visual sensors, thereby forming a dual vision detection The method is used to meet the requirements of different application scenarios, which is not specifically limited in this embodiment.
为了尽可能的消除第二检测单元150在搬运机器人100的前进方向的前侧的检测盲区,底盘110沿前进方向的前侧边缘位于第二检测单元150的检测区域内,即底盘110的前侧边缘在三维相机的拍摄视野范围内,从而避免第二检测单元150在搬运机器人100的前进方向的前方存在检测盲区。In order to eliminate the detection blind zone of the second detection unit 150 on the front side of the forward direction of the transport robot 100 as much as possible, the front side edge of the chassis 110 along the forward direction is located in the detection area of the second detection unit 150, that is, the front side of the chassis 110 The edge is within the field of view of the three-dimensional camera, so as to prevent the second detection unit 150 from having a detection blind spot in front of the forward direction of the transport robot 100 .
下面对第二检测单元150在储物架120上的具体安装方式进行说明。The specific installation manner of the second detection unit 150 on the storage rack 120 will be described below.
在一些实施例中,第二检测单元150可以安装于储物架120的立柱上,或者通过支撑架160安装于储物架120上,并且,第二检测单元150可以通过俯仰转动的方式调整检测区域,第二检测单元150俯仰的方式和范围可以类似与第一检测单元140,此处不做赘述。In some embodiments, the second detection unit 150 can be installed on the column of the storage rack 120, or installed on the storage rack 120 through the support frame 160, and the second detection unit 150 can adjust the detection by pitching and rotating. The area, the manner and range of pitching of the second detection unit 150 may be similar to that of the first detection unit 140 , which will not be repeated here.
当设置有支撑架160时,支撑架160可以是外围储物托盘设置的架结构,或是用从立柱、横梁往搬运机器人100前进方向延伸的支杆结构,以避免与储物架120产生干涉,同时不对第二检测单元150的检测范围产生干涉。When the support frame 160 is provided, the support frame 160 can be a frame structure provided with a peripheral storage tray, or a pole structure extending from a column or a beam to the forward direction of the transport robot 100, so as to avoid interference with the storage frame 120 , while not interfering with the detection range of the second detection unit 150 .
请继续参照图2和图3,作为一种可选的实施方式,第二检测单元150可活动的安装于储物架120上,且第二检测单元150可沿储物架120的高度方向移动,从而在搬运机器人100的前方出现障碍物时,可以通过上下移动改变第二检测单元150的拍摄焦距,提高障碍物识别的准确性。Please continue to refer to FIG. 2 and FIG. 3 , as an optional implementation, the second detection unit 150 can be movably installed on the storage rack 120 , and the second detection unit 150 can move along the height direction of the storage rack 120 , so that when an obstacle appears in front of the transport robot 100, the shooting focal length of the second detection unit 150 can be changed by moving up and down, so as to improve the accuracy of obstacle identification.
其中,第二检测单元150所采用的三维相机自身也可以进行焦距的调节,第二检测单元150的上下移动配合其自身的焦距调节可以更加快速的实现障碍物的识别,从而提高搬运机器人100在遇到障碍物时的反应速度。而三维相机的视角范围可以覆盖搬运机器人100前方的一定范围的区域,从搬运机器人100的侧视视角来看,三维相机在该侧向平面内的视角范围γ可以为45°至180°,γ可以是45°、60°、90°、150°、180°,其取值可以根据三 维相机的镜头广度大小有不同的选择,在搬运机器人100的俯视视角,其视角范围γ也可以有类似选择,本实施例对此不做具体限定。Wherein, the 3D camera adopted by the second detection unit 150 itself can also adjust the focal length, and the up and down movement of the second detection unit 150 cooperates with its own focal length adjustment to realize the identification of obstacles more quickly, thereby improving the handling robot 100. The speed of reaction when encountering obstacles. The viewing angle range of the three-dimensional camera can cover a certain area in front of the handling robot 100. From the side viewing angle of the handling robot 100, the viewing angle range γ of the three-dimensional camera in the lateral plane can be 45° to 180°, γ It can be 45°, 60°, 90°, 150°, 180°, and its value can be selected according to the lens width of the 3D camera. In the top view angle of the handling robot 100, its angle of view range γ can also have a similar choice , which is not specifically limited in this embodiment.
本领域技术人员可以理解的是,第一检测单元140也可以通过与第二检测单元150类似的方式实现沿储物架120高度方向的移动,从而提高对障碍物识别的精确性,进而提高搬运机器人100避障的精确性。下面将通过具体示例对第一检测单元140和第二检测单元150提高避障精确性的方式进行说明。Those skilled in the art can understand that the first detection unit 140 can also realize the movement along the height direction of the storage rack 120 in a similar manner to the second detection unit 150, thereby improving the accuracy of obstacle identification and further improving the handling capacity. Accuracy of robot 100 obstacle avoidance. The manner in which the first detection unit 140 and the second detection unit 150 improve the accuracy of obstacle avoidance will be described below through specific examples.
示例性的,在搬运机器人100在移动过程中,当在搬运机器人100移动路径的前方出现货架或移动料车,当货架与料车的底层与地面存在间距,此时第三检测单元130通过激光扫描可能无法判断出搬运机器人100前方是否存在障碍物,而第一检测单元140可以通过沿储物架120的高度方向移动以及俯仰转动,改变其检测范围,当第一检测单元140沿储物架120的高度方向往上移动,此时第一检测单元140的检测范围变大,通过第一检测单元140发出的扫描激光可以判断出前方可能存在障碍物,此时再配合第二检测单元150,第二检测单元150可以对障碍物的特征进行识别判断,而当搬运机器人100接近可能存在的障碍物,第二检测单元150可以沿储物架120的高度方向往下移动,提高其图像识别的精确度,并可以准确判断出前方的障碍物为货架或料车,从而及时准确的完成障碍物识别,搬运机器人100可以依据此识别结果进行停车等待或者进行主动避让等操作。Exemplarily, during the moving process of the handling robot 100, when a shelf or a moving material truck appears in front of the moving path of the handling robot 100, and when there is a distance between the bottom layer of the shelf and the material vehicle and the ground, the third detection unit 130 passes the laser Scanning may not be able to determine whether there is an obstacle in front of the handling robot 100, but the first detection unit 140 can change its detection range by moving along the height direction of the storage rack 120 and tilting, when the first detection unit 140 moves along the storage rack 120 The height direction of 120 moves upwards. At this time, the detection range of the first detection unit 140 becomes larger. The scanning laser emitted by the first detection unit 140 can determine that there may be obstacles ahead. At this time, the second detection unit 150 is used to The second detection unit 150 can identify and judge the characteristics of obstacles, and when the handling robot 100 approaches a possible obstacle, the second detection unit 150 can move down along the height direction of the storage rack 120 to improve its image recognition performance. Accuracy, and can accurately determine that the obstacle in front is a shelf or a material truck, so as to complete the obstacle identification in a timely and accurate manner. The handling robot 100 can stop and wait or actively avoid operations based on the identification result.
可选的,支撑架160安装于储物架120上,且支撑架160可沿储物架120的高度方向移动,第二检测单元150安装于支撑架160上,以保证第二检测单元150安装结构的可靠性。Optionally, the support frame 160 is installed on the storage rack 120, and the support frame 160 can move along the height direction of the storage rack 120, and the second detection unit 150 is installed on the support frame 160 to ensure that the second detection unit 150 is installed structural reliability.
储物架120可以包括框体和多个储物单元121,多个储物单元121可以沿框体的高度方向间隔设置,支撑架160的两端分别活动连接于框体的两侧,且支撑架160环绕于储物单元121的外侧,以避免支撑架160上下移动时与储物单元121产生干涉。The storage rack 120 can include a frame and a plurality of storage units 121, and the plurality of storage units 121 can be arranged at intervals along the height direction of the frame, and the two ends of the support frame 160 are movably connected to both sides of the frame, The frame 160 surrounds the outside of the storage unit 121 to prevent the support frame 160 from interfering with the storage unit 121 when moving up and down.
需要说明的是,支撑架160具体可以通过带传动或链传动的实现沿框体高度方向的移动,即在框架两侧可以沿高度方向设置有传送带或链条结构,并且可以通过电机进行驱动,本实施例对支撑架160和第二检测单元150实现上下移动的具体驱动方式不做限定。It should be noted that the support frame 160 can specifically move along the height direction of the frame body through belt transmission or chain transmission, that is, conveyor belts or chain structures can be arranged along the height direction on both sides of the frame, and can be driven by a motor. The embodiment does not limit the specific driving method for the support frame 160 and the second detection unit 150 to move up and down.
作为一种可选的实施方式,储物架120的顶部可以设置有指示灯,指示 灯可在搬运机器人100前进方向的前方地面形成指示标记,从而对搬运机器人100周边的工作人员或设备进行提示,以避免产生碰撞等事故。As an optional implementation, the top of the storage rack 120 can be provided with an indicator light, which can form an indicator mark on the ground in front of the forward direction of the handling robot 100, thereby prompting the staff or equipment around the handling robot 100 to avoid accidents such as collisions.
需要说明的是,本实施例提供的搬运机器人100上还可以设置有取放货装置170,取放货装置170可以是机械手,用于在执行货物运送任务过程中,取放货物或装有货物的物料箱,取放货物的机械手结构及工作方式为现有技术,在此不做赘述。It should be noted that the handling robot 100 provided in this embodiment can also be provided with a pick-and-place device 170, and the pick-and-place device 170 can be a manipulator, which is used for picking and placing goods or loading goods during the process of carrying out goods delivery tasks. The material box, the manipulator structure and the mode of operation of taking and placing goods are prior art, do not repeat them here.
此外,本实施例提供的搬运机器人100还可以包括控制器,控制器可以设置在底盘110上,且检测组件的各个检测单元以及底盘110的动力单元和取放货装置170的驱动单元均可以与控制器电连接,控制器可以接收各个检测单元反馈的检测信号,从而控制底盘110停止、前进或者改变移动路径实现障碍物规避。In addition, the handling robot 100 provided in this embodiment can also include a controller, the controller can be arranged on the chassis 110, and each detection unit of the detection component, the power unit of the chassis 110 and the drive unit of the pick-and-place device 170 can be connected with each other. The controller is electrically connected, and the controller can receive the detection signals fed back by each detection unit, so as to control the chassis 110 to stop, move forward or change the moving path to avoid obstacles.
本实施例提供的搬运机器人包括底盘、储物架和检测组件,储物架设置于底盘上,检测组件用于检测搬运机器人周侧的障碍物,检测组件包括第一检测单元和第二检测单元,第一检测单元和第二检测单元均设置于储物架上,且第一检测单元和第二检测单元的检测区域均位于搬运机器人沿前进方向的前侧,从而可以减小搬运机器人周侧的检测盲区,扩大检测范围,同时配合提高障碍物识别的准确性。The handling robot provided in this embodiment includes a chassis, a storage rack, and a detection assembly. The storage rack is arranged on the chassis. The detection assembly is used to detect obstacles around the handling robot. The detection assembly includes a first detection unit and a second detection unit. , the first detection unit and the second detection unit are both arranged on the storage rack, and the detection areas of the first detection unit and the second detection unit are located at the front side of the transport robot along the forward direction, so that the peripheral side of the transport robot can be reduced The blind spot of detection is widened, the detection range is expanded, and the accuracy of obstacle recognition is improved at the same time.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit it; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application. .
Claims (19)
- 一种搬运机器人,其特征在于,包括底盘、储物架和检测组件,所述储物架设置于所述底盘上,所述检测组件用于检测所述搬运机器人周侧的障碍物,所述检测组件包括第一检测单元和第二检测单元,所述第一检测单元和所述第二检测单元均设置于所述储物架上,且所述第一检测单元和所述第二检测单元的检测区域均位于所述搬运机器人沿前进方向的前侧。A handling robot, characterized in that it includes a chassis, a storage rack and a detection assembly, the storage rack is arranged on the chassis, the detection assembly is used to detect obstacles around the handling robot, the The detection assembly includes a first detection unit and a second detection unit, the first detection unit and the second detection unit are both arranged on the storage rack, and the first detection unit and the second detection unit The detection areas are all located on the front side of the handling robot along the forward direction.
- 根据权利要求1所述的搬运机器人,其特征在于,所述第一检测单元的检测区域与所述第二检测单元的检测区域在地面的投影至少部分重叠。The handling robot according to claim 1, wherein the detection area of the first detection unit and the projection of the detection area of the second detection unit on the ground at least partially overlap.
- 根据权利要求1所述的搬运机器人,其特征在于,所述第一检测单元的检测区域在地面投影的边界距离所述底盘的距离大于所述第二检测单元的检测区域在地面投影的边界距离所述底盘的距离。The handling robot according to claim 1, wherein the distance between the boundary of the detection area of the first detection unit projected on the ground and the chassis is greater than the distance between the boundary of the detection area of the second detection unit projected on the ground The chassis distance.
- 根据权利要求1-3任一项所述的搬运机器人,其特征在于,所述检测组件还包括至少两个第三检测单元,所述底盘呈方形,所述第三检测单元设置于所述底盘上,且相对于所述底盘的中心呈中心对称。The handling robot according to any one of claims 1-3, wherein the detection assembly further includes at least two third detection units, the chassis is square, and the third detection units are arranged on the chassis on, and is centrally symmetrical with respect to the center of the chassis.
- 根据权利要求4所述的搬运机器人,其特征在于,所述第三检测单元为两个,所述第三检测单元为广角雷达,两个所述第三检测单元在所述底盘上呈对角设置。The handling robot according to claim 4, characterized in that there are two third detection units, the third detection units are wide-angle radars, and the two third detection units are diagonally positioned on the chassis set up.
- 根据权利要求5所述的搬运机器人,其特征在于,所述第三检测单元的检测区域为平行于地面的扫描面,且所述扫描面的边界线沿所述底盘的外缘延伸。The transport robot according to claim 5, wherein the detection area of the third detection unit is a scanning plane parallel to the ground, and the boundary line of the scanning plane extends along the outer edge of the chassis.
- 根据权利要求5所述的搬运机器人,其特征在于,所述第三检测单元的检测角度范围为260°至280°。The handling robot according to claim 5, wherein the detection angle range of the third detection unit is 260° to 280°.
- 根据权利要求7所述的搬运机器人,其特征在于,所述第三检测单元为线性激光雷达,所述第三检测单元可相对于所述底盘的边角外缘水平转动。The handling robot according to claim 7, wherein the third detection unit is a linear laser radar, and the third detection unit can rotate horizontally relative to the corner outer edge of the chassis.
- 根据权利要求7所述的搬运机器人,其特征在于,所述第三检测单元为毫米波雷达,所述毫米波雷达的电磁波发射范围覆盖所述底盘的边缘。The handling robot according to claim 7, wherein the third detection unit is a millimeter-wave radar, and the electromagnetic wave emission range of the millimeter-wave radar covers the edge of the chassis.
- 根据权利要求7所述的搬运机器人,其特征在于,所述第三检测单元为声波雷达,所述声波雷达的声波发射范围覆盖所述底盘的边缘。The handling robot according to claim 7, wherein the third detection unit is a sonic radar, and the sound wave emission range of the sonic radar covers the edge of the chassis.
- 根据权利要求1-3任一项所述的搬运机器人,其特征在于,所述第一检测单元位于所述储物架的顶部,所述第一检测单元为激光雷达,所述第一 检测单元的扫描线相对于水平方向往地面倾斜;或,The handling robot according to any one of claims 1-3, wherein the first detection unit is located on the top of the storage rack, the first detection unit is a laser radar, and the first detection unit The scan line is inclined towards the ground relative to the horizontal direction; or,所述第一检测单元为视觉传感器,所述视觉传感器的镜头朝向所述搬运机器人前进方向前侧的地面。The first detection unit is a visual sensor, and the lens of the visual sensor faces the ground on the front side of the forwarding direction of the transport robot.
- 根据权利要求11所述的搬运机器人,其特征在于,所述第一检测单元可相对于所述储物架俯仰转动。The transfer robot according to claim 11, wherein the first detection unit can be tilted and rotated relative to the storage rack.
- 根据权利要求12所述的搬运机器人,其特征在于,所述第一检测单元的转动角度范围为40°至90°。The handling robot according to claim 12, wherein the rotation angle of the first detection unit ranges from 40° to 90°.
- 根据权利要求1-3任一项所述的搬运机器人,其特征在于,所述第二检测单元安装于所述储物架朝向所述搬运机器人前进方向的一侧,所述第二检测单元为激光雷达,所述第二检测单元的扫描线相对于水平方向往地面倾斜;或,The handling robot according to any one of claims 1-3, wherein the second detection unit is installed on the side of the storage rack facing the advancing direction of the handling robot, and the second detection unit is In the laser radar, the scanning line of the second detection unit is inclined toward the ground relative to the horizontal direction; or,所述第二检测单元为视觉传感器,所述视觉传感器的镜头朝向所述搬运机器人前进方向前侧的地面。The second detection unit is a visual sensor, and the lens of the visual sensor faces the ground on the front side of the forwarding direction of the transport robot.
- 根据权利要求14所述的搬运机器人,其特征在于,所述底盘沿前进方向的前侧边缘位于所述第二检测单元的检测区域内。The transfer robot according to claim 14, characterized in that, the front edge of the chassis along the forward direction is located in the detection area of the second detection unit.
- 根据权利要求14所述的搬运机器人,其特征在于,所述第二检测单元可活动的安装于所述储物架上,且所述第二检测单元可沿所述储物架的高度方向移动。The handling robot according to claim 14, wherein the second detection unit is movably installed on the storage rack, and the second detection unit can move along the height direction of the storage rack .
- 根据权利要求16所述的搬运机器人,其特征在于,所述检测组件还包括支撑架,所述支撑架安装于所述储物架上,且所述支撑架可沿所述储物架的高度方向移动,所述第二检测单元安装于所述支撑架上。The handling robot according to claim 16, wherein the detection assembly further comprises a support frame, the support frame is installed on the storage rack, and the support frame can be moved along the height of the storage rack direction movement, the second detection unit is installed on the support frame.
- 根据权利要求17所述的搬运机器人,其特征在于,所述储物架包括框体和多个储物单元,多个所述储物单元沿所述框体的高度方向间隔设置,所述支撑架的两端分别活动连接于所述框体的两侧,且所述支撑架环绕于所述储物单元的外侧。The handling robot according to claim 17, wherein the storage rack comprises a frame and a plurality of storage units, and the plurality of storage units are arranged at intervals along the height direction of the frame, and the support Two ends of the frame are respectively movably connected to two sides of the frame body, and the support frame surrounds the outside of the storage unit.
- 根据权利要求1-3任一项所述的搬运机器人,其特征在于,所述储物架的顶部设置有指示灯,所述指示灯可在所述搬运机器人前进方向的前方地面形成指示标记。The transport robot according to any one of claims 1-3, wherein an indicator light is provided on the top of the storage rack, and the indicator light can form an indicator mark on the ground ahead of the forward direction of the transport robot.
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CN212666074U (en) * | 2020-07-06 | 2021-03-09 | 上海擎朗智能科技有限公司 | Transfer robot |
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- 2021-08-25 CN CN202122038679.1U patent/CN218255156U/en active Active
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- 2022-07-20 WO PCT/CN2022/106844 patent/WO2023024772A1/en active Application Filing
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