WO2023084688A1 - Fried food production method - Google Patents
Fried food production method Download PDFInfo
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- WO2023084688A1 WO2023084688A1 PCT/JP2021/041538 JP2021041538W WO2023084688A1 WO 2023084688 A1 WO2023084688 A1 WO 2023084688A1 JP 2021041538 W JP2021041538 W JP 2021041538W WO 2023084688 A1 WO2023084688 A1 WO 2023084688A1
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- dough
- ingredients
- ingredient
- fried food
- producing
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/20—Partially or completely coated products
- A21D13/28—Partially or completely coated products characterised by the coating composition
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/60—Deep-fried products, e.g. doughnuts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
Definitions
- the present invention relates to a method for producing fried food containing ingredients and batter that wraps the ingredients.
- An example of the fried food is a corn dog.
- a corn dog is generally obtained by covering a solid ingredient such as sausage on a skewer with a dough containing wheat flour and frying the dough, and the dough is fried to form a coating.
- Patent Document 1 describes a mix that can improve the volume of a corn dog containing a specific phosphate compound and yeast powder.
- the batter dough prepared by mixing the mix and water is placed in a cylindrical container, and the skewered sausages are soaked in the batter dough in the container and then pulled up to obtain the batter dough.
- the corn dog is produced by attaching the batter dough to the sausage and then frying the sausage.
- fried bakery food containing filling, such as curry bread.
- the fried bakery foods are generally produced by coating a dough with a filling such as flour paste and frying, or by injecting the filling into the dough before or after frying.
- Patent Document 2 describes a method for relatively easily producing bread containing fillings, which includes a step of wrapping frozen fillings in dough, molding the dough, and subjecting the dough to heat treatment after final proofing.
- An object of the present invention is to provide a method for producing fried food, which can efficiently produce fried food that includes an ingredient and a batter that wraps the ingredient, and that the batter has a chewy and good texture. It is to be.
- the present invention is a method for producing a fried food containing an ingredient and a batter for wrapping the ingredient, wherein a viscous dough is prepared by adding a liquid to a dough raw material containing at least flour and yeast.
- a method for producing a fried food comprising a preparation step, a dough-applying step of preparing an ingredient with dough by winding the dough around the surface of the solid ingredient, and a step of frying the ingredient with dough. is.
- FIG. 1 is a photograph showing the state of implementation of the dough adhering step in one embodiment of the method for producing fried food of the present invention.
- the fried food which is the object of production of the production method of the present invention, contains ingredients and a batter that wraps the ingredients, and the batter is made by frying dough containing cereal flour.
- the ingredients that make up the fried food are not particularly limited on the premise that they are solid (can be solid) in the dough attachment step described later.
- Solid ingredients for example, ingredients having fluidity at normal temperature and normal pressure
- one ingredient can be used alone or two or more ingredients can be used in combination.
- specific examples of ingredients that are edible for fried food or solid at normal temperature and normal pressure include livestock meat such as chicken, pork, beef, sheep, and goat; processed meat products such as sausage, ham, and bacon. seafood such as squid, shrimp and horse mackerel; processed seafood such as minced fish meat; and vegetables.
- ingredients that are non-solid at room temperature and normal pressure or in an edible state for fried foods
- sauces such as curry sauce and meat sauce
- red bean paste, flour paste, jam, chocolate cream, Custard cream is mentioned.
- fried foods include corn dogs and fried bakery foods containing fillings. Examples of the latter fried bakery food include curry bread.
- the production method of the present invention comprises at least a step of preparing dough (dough preparation step), a step of adhering dough to the surface of ingredients to prepare ingredients with dough (dough adhesion step), and the ingredients with dough and a step of frying (frying step).
- a viscous dough is prepared by adding a liquid to the dough raw material.
- the dough raw material contains at least cereal flour and yeast, and is powder at normal temperature and normal pressure.
- flour includes flour and starch.
- starch means "pure starch” isolated from plants such as wheat, and is distinguished from starch contained in cereal flour.
- type of cereal flour is not particularly limited, and those that can be used for food production can be used without particular limitation, and one type can be used alone or two or more types can be used in combination.
- grain flour include wheat flour (soft flour, all-purpose flour, semi-strong flour, strong flour, etc.), soybean flour, buckwheat flour, rice flour, corn flour, barley flour, rye flour, adlay flour, barley flour, and foxtail millet flour.
- Starches include, for example, tapioca starch, potato starch, corn starch, waxy corn starch, wheat starch, rice starch (unprocessed starch); , modified starch subjected to one or more processing treatments such as oxidation treatment.
- the content of flour in the dough raw material may be appropriately adjusted according to the type of fried food to be produced, etc., and is not particularly limited. It is preferably 70 to 95% by mass, more preferably 80 to 95% by mass, relative to the total mass of the dough raw material.
- yeast used for the dough raw material those that can be used for food production can be used without particular limitation, and examples include dry yeast and fresh yeast, and one type alone or two or more types in combination.
- the yeast powder (component (B)) described in Patent Document 1 can also be used as the yeast used for the dough material.
- the content of yeast in the dough raw material may be appropriately adjusted according to the type of fried food to be produced, etc., and is not particularly limited. It is preferably 0.5 to 8 parts by mass, more preferably 1 to 4 parts by mass in terms of fresh yeast, based on 100 parts by mass of cereal flour contained in the raw material.
- the “content in terms of fresh yeast” means the content of yeast in the dough material, assuming that the yeast is fresh yeast, and if the yeast in the dough material is fresh yeast , The content in terms of fresh yeast is the content of the fresh yeast as it is, and if the yeast in the dough material is dry yeast, the content in terms of fresh yeast divided by 3 is the dry yeast content. be. This is intended to exclude the moisture contained in the fresh yeast, considering the moisture content of the fresh yeast (approximately 70% by mass).
- the dough raw material may contain ingredients other than the above-mentioned cereal flour and yeast.
- Other ingredients include, for example, sugar, glucose, oligosaccharide, maltose, trehalose, fructose saccharides; animal fats and oils, vegetable fats and oils; salt, powdered soy sauce, fermented products such as fruit-derived fermented products, powdered miso , amino acids and other seasonings; emulsifiers such as glycerin fatty acid esters, sucrose fatty acid esters, sorbitan fatty acid esters, propylene glycol fatty acid esters, lecithin, sodium stearoyl lactylate, calcium stearoyl lactylate; Protein materials such as whole eggs, egg whites, egg yolks (egg proteins), skimmed milk powder, whey proteins (milk proteins), soybean proteins, gelatin; Flavoring agents, enzymes, pigments, baking powders and other leavening agents can be mentioned, and one of these can be
- liquid added to the dough raw material in the dough preparation step examples include aqueous liquids containing water, oil, seasonings, egg liquid (whole egg, egg white, egg yolk), milk and the like. Such a liquid can be appropriately selected according to the type of fried food to be produced.
- the amount of liquid added to the dough raw material in the dough preparation step is basically not particularly limited, and may be appropriately adjusted according to the type of fried food to be produced. It is preferable to adjust so that the "wrapping of the dough onto" can be reliably performed, in other words, the prepared dough has a viscosity that allows it to be wrapped around such ingredients. This point will be explained later.
- a method for preparing the dough in the dough preparing step is not particularly limited.
- the dough is prepared by adding a liquid to the dough ingredients to obtain a mixture and stirring (mixing) the mixture with a mixer.
- the dough prepared in the dough preparation step may be fermented (primary fermentation) by allowing it to stand in an environment with a predetermined atmospheric temperature and humidity for a predetermined time before the dough adhesion step.
- ingredients with dough are prepared by adhering the dough to the surface of the ingredients.
- the manufacturing method of the present invention is characterized in that, in the dough-applying step, the ingredients with dough are prepared by wrapping the dough around the surface of the solid ingredients.
- FIG. 1 shows a photograph of the process of applying the dough in one embodiment of the manufacturing method of the present invention, more specifically, the process of wrapping the dough around the ingredients.
- the object to which the dough is wrapped is a skewered ingredient (for example, skewered sausage) in which a non-food skewer is stuck in a food ingredient.
- the rod-shaped skewering ingredient is brought into contact with sticky dough contained in a shallow-bottomed container such as a vat, and the skewering ingredient is rotated so that the surface of the skewering ingredient is exposed.
- the portion of the skewer that constitutes the skewered ingredient is gripped with fingers, and the skewer is rotated about its axial direction.
- the ingredient is gripped with a gripping tool such as fingers or tongs, and the material shown in FIG.
- the ingredients may be rotated on the dough as shown.
- the dough attaching step by rotating the ingredients in a state in which the ingredients are in contact with the sticky dough, the dough can be wrapped around the surface of the ingredients. It is possible to attach the dough to the ingredients without touching the dough with fingers.
- the method of wrapping the dough around the surface of the ingredients is not limited to the method shown in Fig. 1, and any appropriate method can be adopted without departing from the gist of the present invention.
- the ingredients may be moved without being rotated.
- the shape of the material for wrapping the dough is not limited to the rod shape shown in FIG. 1, and any shape can be selected.
- a hollow part is Alternatively, a method of providing a portion to be filled such as an incision and filling the portion with filling using a filling tool such as a syringe, or a method of wrapping the filling with dough is often adopted.
- a conventional stuffing operation is relatively complicated, and is one of the factors that reduce the productivity of fried foods.
- the manufacturing method of the present invention as shown in FIG. is adopted, it is possible to efficiently produce fried foods in a relatively short time compared to conventional production methods including ingredients inclusion work.
- the dough in order to allow such dough to be wrapped, the dough needs to have a moderate adhesiveness. Also has a favorable effect, and in particular, the texture of the batter of the fried food can be a good texture with a chewy texture. Therefore, according to the production method of the present invention, it is possible to efficiently produce a fried food having a chewy coating and a good texture.
- the amount of the liquid added is preferably more than 80 parts by mass and 150 parts by mass or less, more preferably 90 parts by mass or more and 100 parts by mass or less with respect to 100 parts by mass of cereal flour in the dough raw material.
- the dough (more specifically, the ingredients
- the dynamic viscoelasticity of fabric is measured by the following method.
- the strain rate can be adjusted by appropriately adjusting the composition of the dough raw material, the amount of liquid added to the dough raw material, and the like. By adjusting the amount of the liquid added to the dough raw material in the dough preparation step to the preferred range, the strain rate can be within the preferred range.
- the sample was placed on a lower disc ( ⁇ 57 mm) controlled at 25°C, and an upper plate ( ⁇ 25 mm) was placed thereon so that the gap between the lower disc and the lower disc was 1 mm.
- Strain dependence test strain range 0.1 to 1000%, frequency 6.28 rad / s (1 Hz)
- ⁇ Frequency dependence test constant strain equivalent to 80% of the limit strain, frequency range 0.00628 to 25.12 rad/s
- the ingredients need to be solid.
- the dough attachment step is typically performed in an environment of normal temperature and normal pressure (e.g., ambient temperature of 25 ° C., 1 atm), which is a normal environment where fried food is eaten.
- normal temperature and normal pressure e.g., ambient temperature of 25 ° C., 1 atm
- the ingredients are solid at normal temperature and normal pressure, such as sausage (that is, when the ingredients are solid in an edible state)
- the solid ingredients can be directly wrapped with the dough.
- non-solid has fluidity
- the non-solid material cannot be used as it is for wrapping the dough.
- an ingredient that is solid at room temperature and normal pressure may not be strong enough to be used as a target (core material) to be wrapped with the dough in the dough adhering step, and may be difficult to wind.
- Cheese is an example of such an ingredient that is solid at normal temperature and normal pressure but is difficult to use as a core material (hereinafter also referred to as a "special solid ingredient”).
- special solid ingredient There are various types of cheese, and they are typically solid at normal temperature and normal pressure, but some cheeses can be the above-mentioned special solid ingredients.
- the above-mentioned non-solid ingredients and special solid ingredients at normal temperature and pressure are refrigerated or frozen (hereinafter collectively referred to as "cooling treatment"), so that the dough is wrapped in the dough adhesion step.
- It can be a core material having physical properties that allow That is, in the dough-applying step, a non-solid ingredient at normal temperature and normal pressure or a cooled ingredient obtained by freezing a special solid ingredient can be used as an object to be
- ingredients that can be used as the cooling ingredients include sauces, cheese, and red bean paste. That is, the cooling ingredient may be a cooling-treated ingredient containing one or more selected from sauces, cheese and red bean paste.
- the cooling temperature (material temperature of ingredients) for ingredients such as sauces, cheese, and red bean paste for obtaining the cooling ingredients is not particularly limited, but is typically preferably 10 ° C. or less, more preferably 2 °C or less.
- the lower limit of the cooling temperature is not particularly limited, it is preferably -40°C or higher, more preferably -20°C or higher, considering the general cooling capacity of a cooling device such as a freezer.
- the ingredients with dough solid ingredients with dough adhered to the surface obtained in the dough adhering step are fried in oil.
- the oil temperature for frying the ingredients with dough may be appropriately set according to the type of fried food to be produced, and is not particularly limited. Said oil temperature is typically preferably 150-200°C, more preferably 170-190°C.
- Examples 1 to 8, Comparative Examples 1 to 4 In a commercially available mixer, the dough raw materials and liquids shown in Table 1 or Table 2 below were added in the amounts shown in the same table, and after 2 minutes at low speed and 1 minute at medium and high speed, the dough was prepared (dough preparation process). Wheat flour (strong flour, manufactured by Nisshin Flour Milling Co., Ltd., trade name “Camellia”) was used as the grain flour. Water was used as the liquid to be added to the dough ingredients. The prepared dough was allowed to stand in an environment with an ambient temperature of 27° C. and a relative humidity of 85% for 1 hour to ferment to obtain a viscous fermented dough (dough fermentation step).
- Wheat flour strong flour, manufactured by Nisshin Flour Milling Co., Ltd., trade name “Camellia”
- Water was used as the liquid to be added to the dough ingredients.
- the prepared dough was allowed to stand in an environment with an ambient temperature of 27° C. and a relative humidity of 85% for 1 hour to ferment to obtain
- An ingredient with a dough was prepared by adhering the fermented dough to the entire surface of a separately prepared ingredient (dough adhesion step). Then, the ingredients with dough were immersed in oil at an oil temperature of 180° C. for 4 minutes to produce a fried food containing the ingredients and a coating for wrapping the ingredients (drying step).
- the method of applying the dough was changed depending on the state of the ingredients immediately before the dough was applied. That is, when the state of such ingredients is solid and can be used as a core material for wrapping the dough, the state of the ingredients is non-solid, and the dough is wrapped as it is by "wrapping" When it was difficult to use it as a core material, the dough was adhered to the surface of the ingredient by "scooping".
- the ingredients that are non-solid at normal temperature and normal pressure (non-solid in the edible state of the ingredients) or the special solid ingredients are cooled (specifically frozen) and used as cooling ingredients.
- the dough was adhered to the surface of the cooling ingredient by "wrapping" from.
- the "wrapping” is performed by rotating the ingredients (including cooling ingredients; the same shall apply hereinafter unless otherwise specified) in contact with the dough, thereby winding the dough on the surface of the ingredients. It is a method, and was carried out by the work shown in FIG. 1 or work according to this.
- the dough was attached to the ingredients by "winding" in which the sticky dough was wrapped around the surface of the solid ingredients. Compared to the comparative example in which the dough was adhered, the fried food was excellent in workability and texture during production.
- the method for producing fried food of the present invention it is possible to efficiently produce fried food that includes ingredients and a coating that wraps the ingredients, and that the coating has a chewy and good texture.
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Abstract
Description
前記具材のうち、フライ食品の喫食可能状態又は常温常圧で固体の具材の具体例として、鶏、豚、牛、羊、ヤギなどの畜肉類;ソーセージ、ハム、ベーコン等の畜肉加工品;イカ、エビ、アジなどの魚介類;魚肉すり身等の魚介加工品;野菜類が挙げられる。
前記具材のうち、フライ食品の喫食可能状態又は常温常圧で非固体の具材(いわゆるフィリング)の具体例として、カレーソース、ミートソース等のソース類;あんこ、フラワーペースト、ジャム、チョコレートクリーム、カスタードクリームが挙げられる。
フライ食品の具体例として、アメリカンドッグ、フィリングを内包したフライドベーカリー食品が挙げられる。後者のフライドベーカリー食品としては、例えば、カレーパンが挙げられる。 The ingredients that make up the fried food are not particularly limited on the premise that they are solid (can be solid) in the dough attachment step described later. Solid ingredients (for example, ingredients having fluidity at normal temperature and normal pressure) may be used. In the present invention, one ingredient can be used alone or two or more ingredients can be used in combination.
Among the above-mentioned ingredients, specific examples of ingredients that are edible for fried food or solid at normal temperature and normal pressure include livestock meat such as chicken, pork, beef, sheep, and goat; processed meat products such as sausage, ham, and bacon. seafood such as squid, shrimp and horse mackerel; processed seafood such as minced fish meat; and vegetables.
Among the above-mentioned ingredients, specific examples of ingredients (so-called fillings) that are non-solid at room temperature and normal pressure or in an edible state for fried foods include sauces such as curry sauce and meat sauce; red bean paste, flour paste, jam, chocolate cream, Custard cream is mentioned.
Specific examples of fried foods include corn dogs and fried bakery foods containing fillings. Examples of the latter fried bakery food include curry bread.
穀粉としては、例えば、小麦粉(薄力粉、中力粉、準強力粉、強力粉等)、大豆粉、そば粉、米粉、コーンフラワー、大麦粉、ライ麦粉、はとむぎ粉、ひえ粉、あわ粉が挙げられる。
澱粉としては、例えば、タピオカ澱粉、馬鈴薯澱粉、コーンスターチ、ワキシーコーンスターチ、小麦澱粉、米澱粉等の澱粉(未加工澱粉);未加工澱粉に、α化、エーテル化、エステル化、アセチル化、架橋処理、酸化処理等の加工処理の1種類以上を施した加工澱粉が挙げられる。
前記生地原料における穀粉類の含有量は、製造するフライ食品の種類等に応じて適宜調整すればよく特に制限されないが、フライ食品の食味食感の向上、製造効率の向上等の観点から、該生地原料の全質量に対して、好ましくは70~95質量%、より好ましくは80~95質量%である。 In the present invention, "flour" includes flour and starch. The "starch" referred to here means "pure starch" isolated from plants such as wheat, and is distinguished from starch contained in cereal flour. In the present invention, the type of cereal flour is not particularly limited, and those that can be used for food production can be used without particular limitation, and one type can be used alone or two or more types can be used in combination.
Examples of grain flour include wheat flour (soft flour, all-purpose flour, semi-strong flour, strong flour, etc.), soybean flour, buckwheat flour, rice flour, corn flour, barley flour, rye flour, adlay flour, barley flour, and foxtail millet flour.
Starches include, for example, tapioca starch, potato starch, corn starch, waxy corn starch, wheat starch, rice starch (unprocessed starch); , modified starch subjected to one or more processing treatments such as oxidation treatment.
The content of flour in the dough raw material may be appropriately adjusted according to the type of fried food to be produced, etc., and is not particularly limited. It is preferably 70 to 95% by mass, more preferably 80 to 95% by mass, relative to the total mass of the dough raw material.
前記生地原料におけるイーストの含有量は、製造するフライ食品の種類等に応じて適宜調整すればよく特に制限されないが、フライ食品の食味食感の向上、製造効率の向上等の観点から、該生地原料に含有される穀粉類100質量部に対して、生イースト換算で、好ましくは0.5~8質量部、より好ましくは1~4質量部である。ここで言う「生イースト換算での含有量」とは、生地原料におけるイーストの含有量を、該イーストを生イーストと仮定した場合の含有量を意味し、生地原料におけるイーストが生イーストの場合は、生イースト換算での含有量がそのまま当該生イーストの含有量であり、生地原料におけるイーストがドライイーストの場合は、生イースト換算での含有量を3で除したものがドライイーストの含有量である。これは、生イーストの含水率(約70質量%)を考慮し、生地原料におけるイーストの含有量について、生イーストに含まれる水分を除外することを意図したものである。 As the yeast used for the dough raw material, those that can be used for food production can be used without particular limitation, and examples include dry yeast and fresh yeast, and one type alone or two or more types in combination. can be used The yeast powder (component (B)) described in Patent Document 1 can also be used as the yeast used for the dough material.
The content of yeast in the dough raw material may be appropriately adjusted according to the type of fried food to be produced, etc., and is not particularly limited. It is preferably 0.5 to 8 parts by mass, more preferably 1 to 4 parts by mass in terms of fresh yeast, based on 100 parts by mass of cereal flour contained in the raw material. Here, the "content in terms of fresh yeast" means the content of yeast in the dough material, assuming that the yeast is fresh yeast, and if the yeast in the dough material is fresh yeast , The content in terms of fresh yeast is the content of the fresh yeast as it is, and if the yeast in the dough material is dry yeast, the content in terms of fresh yeast divided by 3 is the dry yeast content. be. This is intended to exclude the moisture contained in the fresh yeast, considering the moisture content of the fresh yeast (approximately 70% by mass).
前記生地調製工程において生地原料に対する液体の添加量は、基本的には特に制限されず、製造するフライ食品の種類等に応じて適宜調整すればよいが、前記生地付着工程で後述する「具材への生地の巻き付け」を確実に行うことができるように、換言すれば、調製される生地が斯かる具材への巻き付けが可能な粘性を有するように、調整することが好ましい。この点については後で説明する。 Examples of the liquid added to the dough raw material in the dough preparation step include aqueous liquids containing water, oil, seasonings, egg liquid (whole egg, egg white, egg yolk), milk and the like. Such a liquid can be appropriately selected according to the type of fried food to be produced.
The amount of liquid added to the dough raw material in the dough preparation step is basically not particularly limited, and may be appropriately adjusted according to the type of fried food to be produced. It is preferable to adjust so that the "wrapping of the dough onto" can be reliably performed, in other words, the prepared dough has a viscosity that allows it to be wrapped around such ingredients. This point will be explained later.
前記生地調製工程で調製された生地は、必要に応じ、前記生地付着工程の前に、所定の雰囲気温度及び湿度の環境に所定時間静置するなどして発酵(一次発酵)させてもよい。 A method for preparing the dough in the dough preparing step is not particularly limited. Typically, the dough is prepared by adding a liquid to the dough ingredients to obtain a mixture and stirring (mixing) the mixture with a mixer.
If necessary, the dough prepared in the dough preparation step may be fermented (primary fermentation) by allowing it to stand in an environment with a predetermined atmospheric temperature and humidity for a predetermined time before the dough adhesion step.
このように、前記生地付着工程では、粘着性を有する生地に具材を接触させた状態で該具材を回転させることで、該具材の表面に該生地を巻き付けることができ、これにより、手指で生地を触れることなく、具材に生地を付着させることが可能となる。 FIG. 1 shows a photograph of the process of applying the dough in one embodiment of the manufacturing method of the present invention, more specifically, the process of wrapping the dough around the ingredients. there is In the operation shown in FIG. 1, the object to which the dough is wrapped is a skewered ingredient (for example, skewered sausage) in which a non-food skewer is stuck in a food ingredient. In the operation shown in FIG. 1, the rod-shaped skewering ingredient is brought into contact with sticky dough contained in a shallow-bottomed container such as a vat, and the skewering ingredient is rotated so that the surface of the skewering ingredient is exposed. At this time, the portion of the skewer that constitutes the skewered ingredient is gripped with fingers, and the skewer is rotated about its axial direction. In addition, when the object of wrapping the dough is not a skewered ingredient but an ingredient consisting only of food (for example, a frozen filling), the ingredient is gripped with a gripping tool such as fingers or tongs, and the material shown in FIG. The ingredients may be rotated on the dough as shown.
Thus, in the dough attaching step, by rotating the ingredients in a state in which the ingredients are in contact with the sticky dough, the dough can be wrapped around the surface of the ingredients. It is possible to attach the dough to the ingredients without touching the dough with fingers.
生地に適度な粘性を付与して、具材への生地の巻き付けが確実に実施されるようにするとともに、フライ食品にもっちりとした食感を確実に付与する観点から、前記液体の添加量は、生地原料中の穀粉類100質量部に対して、好ましくは80質量部超150質量部以下、より好ましくは90質量部以上100質量部以下である。なお、前記液体の添加量を計算する場合、該液体として使用する全卵の含水率は76質量%、該液体として使用する牛乳の含水率は88質量%とする。 In order to wrap the dough around the ingredients in the dough adhering step, it is important that the dough to be wrapped around the surface of the ingredients has an appropriate viscosity. It is affected not a little by the amount of liquid added to the raw material.
From the viewpoint of imparting an appropriate viscosity to the dough to ensure that the dough is wrapped around the ingredients and ensuring that the fried food has a chewy texture, the amount of the liquid added. is preferably more than 80 parts by mass and 150 parts by mass or less, more preferably 90 parts by mass or more and 100 parts by mass or less with respect to 100 parts by mass of cereal flour in the dough raw material. When calculating the amount of the liquid to be added, the moisture content of the whole egg used as the liquid is 76% by mass, and the moisture content of the milk used as the liquid is 88% by mass.
前記力学的損失正接(tanδ)は、生地の粘弾牲を示す指標となり得るもので、貯蔵弾性率(G’)と損失弾性率(G”)との比で定義され、「G"/G’=tanδ」である。生地の動的粘弾性は下記方法により測定される。
前記歪み率は、生地原料の組成、生地原料への液体の添加量等を適宜調整することで調整可能である。前記生地調製工程における生地原料に対する液体の添加量を前記の好ましい範囲に調整することで、前記歪み率は前記の好ましい範囲になり得る。 From the viewpoint of ensuring that the dough is wrapped around the ingredients in the dough adhesion step and reliably imparting a crisp texture to the fried food, the dough (more specifically, the ingredients The fabric immediately before winding on) has a dynamic viscoelasticity measured under the conditions of a product temperature of 25 ° C. and a frequency of 1 Hz. is 17.0 or more and 26.5 or less, more preferably 17.5 or more and 25.0 or less.
The mechanical loss tangent (tan δ) can be an index showing the viscoelasticity of the fabric, and is defined as the ratio of the storage elastic modulus (G′) and the loss elastic modulus (G″), and is expressed as “G″/G '=tan δ'. The dynamic viscoelasticity of fabric is measured by the following method.
The strain rate can be adjusted by appropriately adjusting the composition of the dough raw material, the amount of liquid added to the dough raw material, and the like. By adjusting the amount of the liquid added to the dough raw material in the dough preparation step to the preferred range, the strain rate can be within the preferred range.
動的粘弾性測定・解析装置MC302(株式会社アントンパール・ジャパン)を用いて、試料(生地)の動的粘弾性、具体的には、貯蔵弾性率(G’)、損失弾性率(G")及び力学的損失正接(tanδ)をそれぞれ測定する。
先ず、下記の一定周波数でのひずみ依存性試験により、設定すべき一定ひずみを決定し、次に、その決定した一定ひずみを用いて、周波数依存性試験(0.00628~25.12rad/s)を行い、周波数6.28rad/sでの動的粘弾性を読み取る。動的粘弾性測定・解析装置においては、25℃に制御した下部円板(φ57mm)に試料を載置し、その上に下部円板との間隙が1mmとなるよう上部板(φ25mm)を載置して、該試料を両円盤で挟み込み、一定周波数(6.28rad/s)条件下においてG’及びG”を測定し、tanδ(=G”/G’)を算出する。
・測定時の試料の温度:25℃
・ひずみ依存性試験:ひずみ範囲0.1~1000%、周波数6.28rad/s(1Hz)
・周波数依存性試験:限界ひずみの80%に相当する一定ひずみ,周波数範囲0.00628~25.12rad/s <Method for measuring dynamic viscoelasticity>
Using a dynamic viscoelasticity measurement/analysis device MC302 (Anton Paar Japan Co., Ltd.), the dynamic viscoelasticity of the sample (fabric), specifically, the storage elastic modulus (G'), the loss elastic modulus (G" ) and the mechanical loss tangent (tan δ) are measured respectively.
First, the constant strain to be set is determined by the following strain dependence test at a constant frequency, and then the frequency dependence test (0.00628 to 25.12 rad/s) is performed using the determined constant strain. and read the dynamic viscoelasticity at a frequency of 6.28 rad/s. In the dynamic viscoelasticity measurement/analysis device, the sample was placed on a lower disc (φ57 mm) controlled at 25°C, and an upper plate (φ25 mm) was placed thereon so that the gap between the lower disc and the lower disc was 1 mm. The sample is sandwiched between both disks, G' and G'' are measured under a constant frequency (6.28 rad/s) condition, and tan δ (=G''/G') is calculated.
・Sample temperature during measurement: 25°C
・ Strain dependence test: strain range 0.1 to 1000%, frequency 6.28 rad / s (1 Hz)
・Frequency dependence test: constant strain equivalent to 80% of the limit strain, frequency range 0.00628 to 25.12 rad/s
前述した、常温常圧で非固体の具材及び特殊固体具材は、冷蔵又は冷凍(以下、これらを総称して「冷却処理」とも言う。)することで、前記生地付着工程で生地の巻き付けが可能な物性を有する芯材となり得る。すなわち前記生地付着工程では、前記生地の巻き付け対象として、常温常圧で非固体の具材又は特殊固体具材を冷凍処理した冷却具材を用いることができる。 In order to wrap the dough around the ingredients in the dough-applying step, the ingredients need to be solid. The dough attachment step is typically performed in an environment of normal temperature and normal pressure (e.g., ambient temperature of 25 ° C., 1 atm), which is a normal environment where fried food is eaten. When the ingredients are solid at normal temperature and normal pressure, such as sausage (that is, when the ingredients are solid in an edible state), the solid ingredients can be directly wrapped with the dough. However, if it is non-solid (has fluidity) at normal temperature and pressure, the non-solid material cannot be used as it is for wrapping the dough. Further, for example, even an ingredient that is solid at room temperature and normal pressure may not be strong enough to be used as a target (core material) to be wrapped with the dough in the dough adhering step, and may be difficult to wind. Cheese is an example of such an ingredient that is solid at normal temperature and normal pressure but is difficult to use as a core material (hereinafter also referred to as a "special solid ingredient"). There are various types of cheese, and they are typically solid at normal temperature and normal pressure, but some cheeses can be the above-mentioned special solid ingredients.
The above-mentioned non-solid ingredients and special solid ingredients at normal temperature and pressure are refrigerated or frozen (hereinafter collectively referred to as "cooling treatment"), so that the dough is wrapped in the dough adhesion step. It can be a core material having physical properties that allow That is, in the dough-applying step, a non-solid ingredient at normal temperature and normal pressure or a cooled ingredient obtained by freezing a special solid ingredient can be used as an object to be wrapped with the dough.
前記冷却具材を得るための、ソース類、チーズ、あんこ等の具材の冷却温度(具材の品温)は特に制限されないが、典型的には、好ましくは10℃以下、より好ましくは2℃以下である。前記冷却温度の下限は特に制限されないが、冷凍庫等の冷却装置の一般的な冷却能力を考慮すると、好ましくは-40℃以上、より好ましくは-20℃以上である。 Examples of ingredients that can be used as the cooling ingredients (preferably cooling treatment before use as core ingredients) include sauces, cheese, and red bean paste. That is, the cooling ingredient may be a cooling-treated ingredient containing one or more selected from sauces, cheese and red bean paste.
The cooling temperature (material temperature of ingredients) for ingredients such as sauces, cheese, and red bean paste for obtaining the cooling ingredients is not particularly limited, but is typically preferably 10 ° C. or less, more preferably 2 °C or less. Although the lower limit of the cooling temperature is not particularly limited, it is preferably -40°C or higher, more preferably -20°C or higher, considering the general cooling capacity of a cooling device such as a freezer.
前記油ちょう工程において、前記生地付き具材を油ちょうする際の油温は、製造するフライ食品の種類等に応じて適宜設定すればよく、特に制限されない。前記油温は、典型的には、好ましくは150~200℃、より好ましくは170~190℃である。 In the frying step, the ingredients with dough (solid ingredients with dough adhered to the surface) obtained in the dough adhering step are fried in oil. Thereby, the desired fried food is produced.
In the frying step, the oil temperature for frying the ingredients with dough may be appropriately set according to the type of fried food to be produced, and is not particularly limited. Said oil temperature is typically preferably 150-200°C, more preferably 170-190°C.
市販のミキサーに、下記表1又は表2に記載の生地原料と液体とを同表に記載の量投入し、低速2分後、中高速1分の条件で攪拌して生地を調製した(生地調製工程)。穀粉類として、小麦粉(強力粉、日清製粉製、商品名「カメリヤ」)を用いた。生地原料に添加する液体として水を用いた。調製した生地を雰囲気温度27℃、相対湿度85%の環境に1時間静置して発酵させ、粘性を有する発酵生地を得た(生地発酵工程)。別途用意した具材の表面の全体に前記発酵生地を付着させて生地付き具材を調製した(生地付着工程)。そして、前記生地付き具材を油温180℃の油中に4分間沈めて、具材と該具材を包む衣とを含むフライ食品を製造した(油ちょう工程)。
前記生地付着工程では、生地を付着させる直前の具材の状態によって、生地の付着方法を変更した。すなわち、斯かる具材の状態が固体であって且つ生地を巻き付ける芯材として使用可能な場合は「巻き付け」によって、斯かる具材の状態が非固体である等して、そのままでは生地を巻き付ける芯材として使用困難な場合は「すくい取り」によって、当該具材の表面に生地を付着させた。一部の実施例では、常温常圧で非固体(当該具材の喫食可能状態で非固体)の具材又は前記特殊固体具材を冷却処理(具体的には冷凍)して冷却具材としてから「巻き付け」によって、当該冷却具材の表面に生地を付着させた。
前記「巻き付け」は、生地に具材(冷却具材を含む。以下特に断らない限り同じ。)を接触させた状態で該具材を回転させることで、該具材の表面に該生地を巻き付ける方法であり、図1に示す作業又はこれに準じる作業によって実施した。
前記「すくい取り」は、生地の上に、常温常圧で流動性を有する非固体の具材を載せ、スプーン等の道具を用いて該生地を該具材の表面に被せる(該道具で該生地をすくい取る)ことで、該具材の表面に該生地を付着させる方法である。
前記生地付着工程の直前の生地の、力学的損失正接(tanδ)の値が1となるときの歪み率を前記方法によって測定した。その測定結果を下記表1及び表2に示す。 [Examples 1 to 8, Comparative Examples 1 to 4]
In a commercially available mixer, the dough raw materials and liquids shown in Table 1 or Table 2 below were added in the amounts shown in the same table, and after 2 minutes at low speed and 1 minute at medium and high speed, the dough was prepared (dough preparation process). Wheat flour (strong flour, manufactured by Nisshin Flour Milling Co., Ltd., trade name “Camellia”) was used as the grain flour. Water was used as the liquid to be added to the dough ingredients. The prepared dough was allowed to stand in an environment with an ambient temperature of 27° C. and a relative humidity of 85% for 1 hour to ferment to obtain a viscous fermented dough (dough fermentation step). An ingredient with a dough was prepared by adhering the fermented dough to the entire surface of a separately prepared ingredient (dough adhesion step). Then, the ingredients with dough were immersed in oil at an oil temperature of 180° C. for 4 minutes to produce a fried food containing the ingredients and a coating for wrapping the ingredients (drying step).
In the dough application step, the method of applying the dough was changed depending on the state of the ingredients immediately before the dough was applied. That is, when the state of such ingredients is solid and can be used as a core material for wrapping the dough, the state of the ingredients is non-solid, and the dough is wrapped as it is by "wrapping" When it was difficult to use it as a core material, the dough was adhered to the surface of the ingredient by "scooping". In some embodiments, the ingredients that are non-solid at normal temperature and normal pressure (non-solid in the edible state of the ingredients) or the special solid ingredients are cooled (specifically frozen) and used as cooling ingredients. The dough was adhered to the surface of the cooling ingredient by "wrapping" from.
The "wrapping" is performed by rotating the ingredients (including cooling ingredients; the same shall apply hereinafter unless otherwise specified) in contact with the dough, thereby winding the dough on the surface of the ingredients. It is a method, and was carried out by the work shown in FIG. 1 or work according to this.
In the above-mentioned "scooping", a non-solid ingredient that is fluid at normal temperature and pressure is placed on the dough, and a tool such as a spoon is used to cover the surface of the ingredient with the dough (with the tool It is a method of adhering the dough to the surface of the ingredient by scooping the dough.
The strain rate when the value of the mechanical loss tangent (tan δ) of the fabric just before the fabric attachment step was 1 was measured by the above method. The measurement results are shown in Tables 1 and 2 below.
各実施例及び比較例で製造したフライ食品について、製造直後に粗熱をとった後、その食感を下記評価基準に従って評価した。また、フライ食品の製造作業性を下記評価基準に従って評価した。評価は10名の専門パネラーが実施した。10名の専門パネラーの評価点の算術平均値を下記表1及び表2に示す。 〔Evaluation test〕
The fried foods produced in Examples and Comparative Examples were cooled immediately after production, and then evaluated for texture according to the following evaluation criteria. In addition, the production workability of the fried foods was evaluated according to the following evaluation criteria. The evaluation was carried out by 10 expert panelists. Tables 1 and 2 below show the arithmetic mean values of the scores of 10 expert panelists.
5点:具材の表面全体に生地を付着させて生地付き具材を調製する工程において、生地付き具材を1分間で2つ以上調製することができ、極めて良好。
4点:前記工程において生地付き具材を1分間で1つ以上調製することができ、良好。
3点:前記工程において生地付き具材を2分間で1つ調製することができ、やや良好。
2点:前記工程において具材の表面の一部にしか生地を付着させることができないため、生地付き具材を調製することができず、不良。
1点:前記工程において具材の表面に生地を付着させることが全くできず、極めて不良。
<食感の評価基準>
5点:衣が非常にもっちりしており、極めて良好。
4点:衣がもっちりしており、良好。
3点:衣がややもっちりしており、やや良好。
2点:衣がやや硬いか、又は衣の吸油量がやや多いために、衣がややべちゃべちゃした食感であり、不良。
1点:衣が硬いか、又は衣の吸油量が多いために、衣がべちゃべちゃした食感であり、極めて不良な食感。 <Evaluation Criteria for Workability in Manufacturing>
5 points: In the step of preparing ingredients with dough by adhering dough to the entire surface of ingredients, two or more ingredients with dough can be prepared in 1 minute, which is extremely good.
4 points: In the above process, one or more dough-covered ingredients can be prepared in 1 minute, which is good.
3 points: In the above process, one ingredient with dough can be prepared in 2 minutes, which is somewhat good.
2 points: In the above process, the dough could only be adhered to a part of the surface of the ingredient, so the ingredients with dough could not be prepared, and were unsatisfactory.
1 point: Extremely unsatisfactory as the dough could not be adhered to the surface of the ingredients in the above process.
<Evaluation criteria for texture>
5 points: The clothes are very sticky and extremely good.
4 points: The clothes are moist and good.
3 points: The clothes are somewhat sticky and somewhat good.
2 points: The batter was slightly hard, or the batter had a slightly high oil absorption, and the batter had a slightly soggy texture.
1 point: The batter was hard or had a large amount of oil absorption, so that the batter had a sticky texture and was extremely poor in texture.
Claims (8)
- 具材と該具材を包む衣とを含むフライ食品の製造方法であって、
少なくとも穀粉類及びイーストを含む生地原料に、液体を添加して、粘性を有する生地を調製する生地調製工程と、
固体の前記具材の表面に、前記生地を巻き付けて、生地付き具材を調製する生地付着工程と、
前記生地付き具材を油ちょうする工程とを有する、フライ食品の製造方法。 A method for producing a fried food containing an ingredient and a batter wrapping the ingredient,
A dough preparation step of adding a liquid to a dough raw material containing at least flour and yeast to prepare a viscous dough;
A dough attaching step of winding the dough around the surface of the solid ingredient to prepare an ingredient with dough;
A method for producing a fried food, comprising a step of frying the ingredients with dough. - 前記生地調製工程における前記液体の添加量は、前記穀粉類100質量部に対して、80質量部超150質量部以下である、請求項1に記載のフライ食品の製造方法。 The method for producing fried food according to claim 1, wherein the amount of the liquid added in the dough preparation step is more than 80 parts by mass and not more than 150 parts by mass with respect to 100 parts by mass of the flour.
- 前記生地は、品温25℃、周波数1Hzの条件で測定される動的粘弾性において、力学的損失正接の値が1となるときの歪み率が17.0以上26.5以下である、請求項1又は2に記載のフライ食品の製造方法。 The fabric has a strain rate of 17.0 or more and 26.5 or less when the value of the mechanical loss tangent is 1 in dynamic viscoelasticity measured under conditions of a product temperature of 25 ° C. and a frequency of 1 Hz. Item 3. A method for producing the fried food according to Item 1 or 2.
- 前記生地付着工程では、前記生地に前記具材を接触させた状態で該具材を回転させることで、該具材の表面に該生地を巻き付ける、請求項1~3の何れか1項に記載のフライ食品の製造方法。 4. The method according to any one of claims 1 to 3, wherein in the dough applying step, the dough is wrapped around the surface of the ingredients by rotating the ingredients while the ingredients are in contact with the dough. fried food manufacturing method.
- 前記生地付着工程では、前記生地の巻き付け対象として、前記具材を冷蔵又は冷凍した冷却具材を用いる、請求項1~4の何れか1項に記載のフライ食品の製造方法。 The method for producing the fried food according to any one of claims 1 to 4, wherein in the dough-applying step, a cooled ingredient obtained by refrigerating or freezing the ingredient is used as the object to which the dough is wrapped.
- 前記冷却具材は、ソース類、チーズ及びあんこから選択される1種以上を含む具材を冷蔵又は冷凍したものである、請求項5に記載のフライ食品の製造方法。 The method for producing fried food according to claim 5, wherein the cooling ingredients are refrigerated or frozen ingredients containing one or more selected from sauces, cheese and red bean paste.
- 前記具材は、食品である具材に非食品である串が刺さった串刺具材であり、
前記生地付着工程では、前記生地の巻き付け対象として、前記串刺具材を用いる、請求項1~6の何れか1項に記載のフライ食品の製造方法。 The ingredient is a skewered ingredient in which a non-food skewer is stuck in a food ingredient,
The method for producing a fried food according to any one of claims 1 to 6, wherein in the dough attaching step, the skewered ingredients are used as objects to be wrapped with the dough. - 請求項1~7の何れか1項に記載の製造方法によって製造されたフライ食品。 A fried food produced by the production method according to any one of claims 1 to 7.
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JPH10108653A (en) * | 1996-10-03 | 1998-04-28 | Nisshin Flour Milling Co Ltd | New food and its production |
JP2012005349A (en) * | 2010-05-21 | 2012-01-12 | Nisshin Foods Kk | Corn dog mix |
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JPH10108653A (en) * | 1996-10-03 | 1998-04-28 | Nisshin Flour Milling Co Ltd | New food and its production |
JP2012005349A (en) * | 2010-05-21 | 2012-01-12 | Nisshin Foods Kk | Corn dog mix |
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Title |
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ANONYMOUS: "Popular in Shin-Okubo, South Korea Cheese Hattog", 1 January 2018 (2018-01-01), XP093066984, Retrieved from the Internet <URL:https://cookpad.com/recipe/5136385> [retrieved on 20230725] * |
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