WO2023083277A1 - Multi-interface split vacuum packaging machine, control method, and operation method - Google Patents
Multi-interface split vacuum packaging machine, control method, and operation method Download PDFInfo
- Publication number
- WO2023083277A1 WO2023083277A1 PCT/CN2022/131239 CN2022131239W WO2023083277A1 WO 2023083277 A1 WO2023083277 A1 WO 2023083277A1 CN 2022131239 W CN2022131239 W CN 2022131239W WO 2023083277 A1 WO2023083277 A1 WO 2023083277A1
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- WIPO (PCT)
- Prior art keywords
- heat
- sealing
- air extractor
- hand
- sealing connection
- Prior art date
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- 238000009461 vacuum packaging Methods 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 48
- 238000007789 sealing Methods 0.000 claims abstract description 243
- 238000004891 communication Methods 0.000 claims abstract description 24
- 239000002699 waste material Substances 0.000 claims description 105
- 238000003860 storage Methods 0.000 claims description 101
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 64
- 238000004806 packaging method and process Methods 0.000 claims description 56
- 238000005520 cutting process Methods 0.000 claims description 42
- 238000003032 molecular docking Methods 0.000 claims description 31
- 238000003825 pressing Methods 0.000 claims description 31
- 238000009434 installation Methods 0.000 claims description 23
- 230000008569 process Effects 0.000 claims description 23
- 238000000605 extraction Methods 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 14
- 238000003780 insertion Methods 0.000 claims description 11
- 230000037431 insertion Effects 0.000 claims description 11
- 210000001503 joint Anatomy 0.000 claims description 7
- 230000003287 optical effect Effects 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 5
- 239000013013 elastic material Substances 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000012858 packaging process Methods 0.000 claims description 3
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 11
- 238000013461 design Methods 0.000 description 7
- 230000006872 improvement Effects 0.000 description 7
- 239000003518 caustics Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009920 food preservation Methods 0.000 description 1
- 230000008717 functional decline Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
- B65B31/06—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzle being arranged for insertion into, and withdrawal from, the mouth of a filled container and operating in conjunction with means for sealing the container mouth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
Definitions
- the present application relates to the technical field of vacuum packaging machines, for example, to a multi-interface split vacuum packaging machine, a control method and an operation method.
- Vacuum packaging machines are gradually recognized by consumers in applications such as food preservation and item storage.
- manufacturers provide the following two forms of products according to different needs:
- Hand-held vacuum pump equipped with a small suction nozzle (mostly cylindrical) connected to the vacuumed container, and sealed with the connection port of the lunch box, storage bag and other containers with a one-way valve type suction port , Air is sucked away from the suction nozzle by electric or manual means, and a vacuum environment is created in the vacuumed device.
- the container being evacuated has a one-way valve-style suction port and is reusable.
- Desktop vacuum packaging machine It is used to extract vacuum from storage bags without one-way valve-type air outlet, and heat seal the mouth. Since the opening of the storage bag is elongated, an elongated connecting port is required to be docked with it. Therefore, these devices are all designed as desktop structures, similar to printers in appearance. In this application, the container to be vacuumed does not have a one-way valve type suction port, and relies on heat sealing to maintain the vacuum after reaching the vacuum level, which is a one-time application.
- the embodiments of the present application provide a multi-interface split vacuum packaging machine, a control method and an operation method.
- the embodiment of the present application provides a multi-interface split-type vacuum packaging machine, including a power supply, a hand-held air extractor, a heat-sealing connection table, and a connection between the hand-held air extractor and the heat-sealing connection table.
- power supply communication interface including a power supply, a hand-held air extractor, a heat-sealing connection table, and a connection between the hand-held air extractor and the heat-sealing connection table.
- the power supply is used to supply power to the heat-sealing connection station, and the heat-sealing connection station supplies power to the hand-held air extractor through electrical connection and communicates;
- the hand-held air extractor includes a fuselage main body and a connecting protrusion arranged on one side of the fuselage main body, and an electric negative pressure generating device, a control circuit, a pressure sensor and an independent power supply are arranged inside the fuselage main body;
- a connecting limit step is formed between the connecting protrusion and the main body of the fuselage, and a suction nozzle is provided on the side of the connecting protrusion away from the main body of the fuselage, and an air inlet is arranged inside the suction nozzle, and the connecting protrusion
- the edge is provided with a polarity positioning notch and a connecting electrode, which are respectively adapted to the polarity positioning column and the connecting electrode sheet in the docking seat of the air pump on the heat-sealing connection table;
- the hand-held air extractor is used to generate negative pressure, separate from the heat-sealing connection table to independently vacuum the container connected to the suction nozzle, or, after docking the heat-sealing connection table, vacuumize and heat the disposable plastic packaging bag Sealing treatment.
- the heat-sealed connection station includes a pedestal, a detachable waste storage box, a sealing ring and a press-fit cover.
- One side of the pedestal is equipped with an air extractor docking seat, and the inner side of the air extractor docking seat is provided with an air nozzle connection port, a polarity positioning column and a connecting electrode piece, and the other side of the pedestal is equipped with a detachable waste storage box
- One end of the air extraction channel extends to the inside of the installation cavity and connects to the sealing connection throat, and the other end extends to the inside of the gas nozzle connection port, and a single valve is installed at the gas nozzle connection port.
- the directional valve is provided with a heat sealer embedding groove parallel to the installation cavity of the detachable waste storage box on the pedestal, and a heat sealer is arranged inside the heat sealer embedding groove;
- the detachable waste storage box includes a box body, a box edge, and a handle of the waste storage box.
- the inside of the box body is a waste storage cavity, and an air guide column is arranged in the waste storage cavity, and an air guide hole is opened inside the air guide column;
- the box edge is arranged at the open end of the box body, and the side ring of the box edge away from the box body is provided with a sealing ring embedding groove suitable for the sealing ring, and the sealing ring is embedded in the sealing ring embedding groove;
- the pressing cover is movably arranged on one side of the pedestal, and is used for pressing the mouth of the disposable plastic packaging bag to be vacuumed to the opening end of the detachable waste storage box;
- the power supply communication interface includes the connecting electrode piece arranged on the inner side of the aspirator docking seat on the pedestal, and the polarity positioning notch arranged on the edge of the connecting protrusion of the hand-held aspirator, and separately arranged on the hand-held aspirator. And the corresponding circuit connected with the connection electrode sheet in the heat-sealing docking station.
- liquid level detection device in the pedestal, which is used to detect the liquid level in the detachable waste storage box.
- the hand-held air extractor is prohibited from continuing to draw vacuum.
- the liquid level is set The value is not higher than the upper end surface of the air guide hole inside the air guide column.
- the press-fit cover includes a cover body, and one side of the cover body is provided with a hinge butt joint, a sealing piece, a heat-sealing pressing piece and a pressing pin;
- One side of the pedestal is also provided with a hinged butt joint female seat matched with the hinged butt joint male to form a heat-seal connection.
- the press-fit cover takes the hinge between the press-fit cover and the pedestal as the axis, and is opened and fastened;
- One side of the pedestal is also provided with a press-fit buckle that matches the press-fit pin, and the press-fit pin is inserted into the press-fit buckle during buckling, and the sealing ring and the sealing sheet are made of elastic materials;
- a release button is movable on one side of the pedestal. By pressing the release button, the press-fit cover and the pedestal are separated, and the press-fit cover is lifted from the pedestal.
- the heat-sealing splicing table is also equipped with an installation box for the roll packaging bag, a cutting limit seam, a cutting anvil and a cutter assembly;
- the installation box includes a main box body and an end cover that can be disassembled freely.
- the main box body is provided with a discharge port.
- One side of the main box body is provided with a base and a positioning pin.
- the positioning pin is used for positioning combination with the pedestal to prevent Relative positional movement occurs between the installation box and the pedestal of the roll packaging bag during work;
- the cutting limit seam is located on the pressing cover, which is a narrow straight seam slot.
- the cutter assembly includes a blade for cutting continuous packaging bags and an operating handle.
- the operating handle is installed in the cutting limit seam and can be pushed Move along the cutting limit seam to complete the cutting of the packaging bag between the cutting limit seam and the cutting anvil;
- the cutting anvil is located on the pedestal, corresponding to the position of the cutting limit seam on the pressing cover, and is used to support the blade when cutting the packaging bag, and cooperates with the blade to complete the cutting.
- the power supply communication interface between the hand-held air extractor and the heat-sealing connection table is a wireless connector, and the wireless connector includes a wireless sending circuit installed in the heat-sealing connection table, and a wireless transmission circuit installed in the hand-held air extractor. receiving circuit;
- the communication between the wireless sending circuit and the wireless receiving circuit is realized through the carrier wave, and the heat-sealed connection station transmits information to the hand-held air pump by loading the wireless sending waveform with the on-off of the agreed time sequence, and the hand-held air pump passes through the agreed time sequence Adjust the receiving power and transmit information to the heat-sealing docking station.
- the pressure sensor is built in the heat-sealing connection table, and the gas path of the pressure sensor is connected to the air extractor docking seat between the heat-sealing connection table and the hand-held air extractor, as well as the detachable waste storage box; the pressure sensor and the control circuit board are electrically connected connected so that the control circuit board senses the vacuum degree in the gas path in real time during the vacuum generation step;
- the pressure sensor built in the heat-sealing connection table can be adjusted continuously or in sections.
- the set value of the sensor is the threshold for judging whether the vacuum degree in the gas path reaches the expected value.
- heat-sealing connection platform There is a heat-sealing button on the heat-sealing connection platform. After being operated, the heat-sealing connection platform responds by stopping the power supply to the heat sealer after setting the time and giving corresponding instructions.
- the embodiment of the present application also provides a control method of a multi-interface split-type vacuum packaging machine, which is applied to the multi-interface split-type vacuum packaging machine in the first aspect, and the control method includes:
- the heat-sealing connecting station detects whether the hand-held air extractor is docked with the heat-sealing connecting station;
- Negative pressure start The heat-sealing connection station sends a start signal to the hand-held air extractor through the electrical connection between the heat-sealing connection station and the hand-held air extractor, and detects the working status of the hand-held air extractor.
- the hand-held air extractor activates the built-in electric negative pressure generating device after receiving the start signal, and provides negative pressure to the heat-sealing connection table through the docking structure between the heat-sealing connection table and the hand-held air extractor;
- the heat-sealed connecting station detects the vacuum degree in the air circuit, and when it reaches the set threshold, it sends a stop signal to the hand-held air extractor;
- Negative pressure stop After the hand-held air extractor receives the stop signal, it stops the built-in electric negative pressure generating device;
- Heat sealing start the heat sealing connection station supplies power to the heat sealer to make the heat sealer heat up, and at the same time give a heat seal start instruction;
- heat sealing stop the heat sealing connecting station will time the heat sealing step, and when the timing value is reached, stop the power supply to the heat sealer, and at the same time give a heat sealing stop instruction;
- the heat-sealing connection table will give an audible/optical prompt to indicate the end of the vacuum packaging process.
- the embodiment of the present application also provides another control method for a multi-interface split-type vacuum packaging machine, which is applied to the multi-interface split-type vacuum packaging machine in the first aspect, and the control method includes:
- Negative pressure start the hand-held air extractor activates the built-in electric negative pressure generating device to generate negative pressure;
- Negative pressure stop the hand-held air extractor detects the vacuum degree in the air circuit, and when it reaches the set threshold, it stops the built-in electric negative pressure generating device, and at the same time passes the heat-sealing connection table and the hand-held air extractor. Electrical connection, sending a negative pressure stop signal to the heat-sealing connection table;
- Heat sealing stop the heat sealing connecting station will time the heat sealing step, and when the timing value is reached, stop the power supply to the heat sealer, and at the same time give a heat sealing stop instruction;
- the heat-sealing connection station makes an audible/optical prompt to indicate the end of the vacuum packaging process.
- the embodiment of the present application also provides an operation method of a multi-interface split-type vacuum packaging machine, which is applied to the multi-interface split-type vacuum packaging machine in the first aspect, and the operation method includes:
- the suction nozzle of the hand-held air extractor is sealed and connected to the detachable nozzle through the air extractor docking seat of the heat-sealing connection platform, the one-way valve, the air circuit inside the platform, the sealing connection throat on the platform, and the air guide hole.
- the air extractor docking seat of the heat-sealing connection platform the one-way valve, the air circuit inside the platform, the sealing connection throat on the platform, and the air guide hole.
- step 1) extends into the disposable plastic packaging bag to be vacuumed
- the hand-held air extractor or the heat-sealing connection station After the hand-held air extractor or the heat-sealing connection station detects that the vacuum degree in the air circuit reaches the set value, it stops the vacuum pumping action, and supplies power to the heat-sealer to heat the heat-sealer, starts the heat-sealing process, and gives instructions ;
- this application discloses the structure of the detachable waste storage box, so that the juice-like substances flow into the detachable waste storage box.
- the detachable structural design of the waste storage box allows the user to remove the waste storage box at any time, pour out the juice in it, and clean it. The operation is simple and practical Convenient, avoiding the need to clean the whole machine in related designs;
- a traditional hand-held air extractor is provided with a set of accessories that are connected to similar disposable plastic packaging bags and have a heat-sealing function, that is, the heat-sealing connection platform of this application, which shares a hand-held It is compatible with the above two applications, with low investment and small space occupation.
- the above-mentioned liquid level detection and control function, the pressure sensor placed on the heat-seal connection table, the independent heat-seal key and its function, the cutting device, the expansion of functions or devices such as wireless power supply and communication enrich the performance of this application and improve the user experience.
- Fig. 1 is a structural representation of a multi-interface split vacuum packaging machine
- Fig. 2 is a structural schematic diagram of a hand-held air extractor in a multi-interface split vacuum packaging machine
- Fig. 3 is a structural schematic diagram of a heat-sealing connection platform in a multi-interface split-type vacuum packaging machine
- Fig. 4 is a structural schematic diagram of a detachable waste storage box in a multi-interface split vacuum packaging machine
- Fig. 5 is a structural schematic diagram of a press-fit cover in a multi-interface split-type vacuum packaging machine
- Fig. 6 is a structural schematic diagram of a cutting mechanism in a multi-interface split vacuum packaging machine
- FIG. 7 is a flowchart of a control method of a multi-interface split vacuum packaging machine
- Fig. 8 is a flowchart of an operation method of a multi-interface split vacuum packaging machine.
- this embodiment provides a multi-interface split-type vacuum packaging machine, including a power supply, a hand-held air extractor 1, a heat-sealing connecting station, and the connection between the hand-held air extractor 1 and the heat-sealing connecting station
- the power supply communication interface between them the power supply is used to supply power to the heat-sealing connection table, and the heat-sealing connection table supplies secondary power to the hand-held air extractor through electrical connection, and communicates
- the hand-held air extractor 1 is detachable and set
- the detachable waste storage box 3 is installed on the side of the heat-sealing connection platform, and the air path between the hand-held air extractor 1 and the detachable waste storage box 3 is connected, and the sealing ring 4 It is arranged at the opening end of the detachable waste storage box 3, and the pressing cover 5 is movably arranged on one side of the heat-sealing connection platform, and is used for
- the application adopts the "two-piece split type" design, and the whole device is divided into two parts: a hand-held air extractor and a heat-sealing connection table, and the hand-held air extractor can be independent of the heat-sealing joint.
- the barge is separately connected to the container with the one-way valve type suction port to complete the operation of vacuuming the container; while the holding type air pump is connected to the heat-sealing connection table, it can also complete the pumping without the one-way valve type.
- the air-tipped disposable bag is vacuumed and heat-sealed. The design realizes one machine with two functions, low cost and flexible use.
- the detachable waste storage box 3 includes a box body 31, a waste storage chamber 34 is arranged inside the box body 31, and an air guide column 36 is arranged in the waste storage chamber 34,
- the air guide column 36 is provided with an air guide hole 37 inside
- the heat-sealing connection platform includes a pedestal 2, an air extractor docking seat 201 is arranged on one side of the pedestal 2, and an air nozzle connection port 202 is arranged on the inner side of the air extractor docking seat 201, and the pedestal 2.
- One side is provided with an installation cavity 209 for accommodating the box body 31.
- An air extraction channel (not shown in the figure) is opened inside the pedestal 2.
- One end of the air extraction channel extends to the inside of the installation cavity 209 and is connected with a sealing connection throat 208. , the other end extends to the inside of the gas nozzle connection port 202 and is provided with a one-way valve 203.
- a heat sealer insertion groove 211 parallel to the installation cavity 209 of the detachable waste storage box 3 is provided on the pedestal 2.
- a heat sealer 212 is disposed inside the sealer insertion groove 211 .
- the sealing connection throat 208 is docked with the air guide hole 37, and then the air path communication of the box body 31 is realized.
- the box body 31 and the air suction channel are drawn away, and the juice, particulate matter and corrosive substances in the packaging bag are temporarily stored in the waste storage cavity 34 .
- waste storage box there is a waste storage box and the waste storage box is designed to be detachable, which is another key technology of this application.
- a container is reserved, which can effectively prevent juice and the like from entering the air circuit inside the heat-sealed connection table and the hand-held air extractor.
- the function of setting the one-way valve 203 at the air nozzle connection port 202 is: when the hand-held air extractor 1 completes pairing with the disposable packaging bag connected to the open end of the detachable waste storage box 3 After vacuum extraction, it enters the heat-sealing process. Since the heat-sealing process takes a few seconds, if the user misuses or other abnormal reasons cause the hand-held air pump 1 to separate from the heat-sealing connection table, it may be released once. The vacuum in the permanent packaging bag makes the air enter the heat-sealed packaging bag—the packaging fails.
- the one-way valve 203 After the one-way valve 203 is set, the one-way valve 203 is opened under the extraction pressure of the hand-held air extractor 1, and only the air flow is allowed to flow from the heat-sealing connection platform to the hand-held air extractor 1. After the separation between the sealing and connecting stations, the one-way valve 203 returns to the closed state, and the air circuit is closed to prevent air from entering the air circuit in the heat-sealing connecting station, so as to ensure the vacuum degree in the disposable packaging bag.
- the open end of the box body 31 is provided with a box edge 32, and the side ring of the box edge 32 away from the box body 31 is provided with a sealing ring insertion groove 33 that is compatible with the sealing ring 4, and the box edge 32 is provided with a waste box handle 35, and one side of the pedestal 2 is provided with a waste box handle insertion groove 210 matching with the waste box handle 35.
- the user can lift the handle 35 of the waste storage box with fingers, thereby lifting the detachable waste storage box 3 from the installation chamber 209 of the detachable waste storage box, and removing the particles and corrosive substances in the detachable waste storage box 3 Dump. Because the air guide hole 37 in the detachable waste storage box 3 has a higher opening height, the liquid level in the detachable waste storage box 3 will be controlled lower than the opening end face, so in the detachable waste storage box 3 When the box 3 is lifted out of the installation cavity 209 of the detachable waste storage box 3, the particles and corrosive substances in the detachable waste storage box 3 will not leak out.
- the inner wall of the docking seat 201 of the air extractor is provided with a polarity positioning column 205 and a connecting electrode piece 206
- the hand-held air extractor 1 includes a main body 11 and an interface provided on one side of the main body 11 .
- Barge protruding body 12 fuselage main body 11 inside is provided with electric negative pressure generating device, control circuit, pressure sensor and independent power supply (all not giving drawing), connecting protruding body 12 is arranged on fuselage main body 11 side and A connection limit step 13 is formed between the fuselage body 11, the suction nozzle 14 is set on the side of the connection protrusion 12 away from the fuselage body 11, the inner side of the suction nozzle 14 is provided with an air inlet 15, and the connection protrudes
- the edge of the body 12 is provided with a polarity positioning notch 18 suitable for the polarity positioning post 205 and a connection electrode 16 suitable for the connection electrode sheet 206 .
- the power supply communication interface includes the connection electrode sheet 206 arranged on the inner side of the aspirator docking seat 201 on the pedestal 2, and the polarity positioning notch 18 arranged on the edge of the connecting protrusion 12 of the hand-held aspirator 1, and a separate Corresponding circuits connected to the connecting electrode sheet 206 in the hand-held air extractor 1 and the heat-sealing docking station.
- the power supply communication interface between the hand-held air extractor 1 and the heat-sealing connection platform is a wireless connector.
- the transmitting part of the wireless power supply is installed directly under the air extractor docking seat 201 of the heat-sealing connection table, and the receiving part of the wireless power supply is installed at the end of the air nozzle 14 of the hand-held air extractor 1, so as to realize heat sealing
- the wireless power supply between the barge and the hand-held air extractor 1 does not need to use the connection electrode 16 and the connection electrode sheet 206, which can avoid the disadvantages of connection failure or heating caused by poor contact of the connection electrode.
- the communication between the wireless sending circuit and the wireless receiving circuit is realized through the carrier wave, and the heat-sealing connection station transmits information to the hand-held air extractor 1 by loading the wireless transmission waveform on and off at the agreed time sequence; the hand-held air extractor 1 transmits information by pressing Agree on the time sequence to adjust the receiving power and transmit information to the heat-sealing connection station.
- the communication receiver recognizes the information loaded in the wireless power supply waveform according to the agreement, and completes the information reception.
- This contact electrode power supply mode can avoid function decline or failure caused by poor contact. It is especially suitable for environments with high humidity and oily smoke such as kitchens. Wireless power supply can avoid poor contact or failure caused by unclean electrode surfaces. Corrosion, improve the reliability of equipment.
- the improved solution cancels the hard-connected connector of the circuit, and uses a wireless connection instead. Since the device disclosed in this application may come into contact with substances such as juice, oil, oil mist, etc., the contact terminals of the hard-connected connector may be corroded, stained with oil, etc., and there are inevitably abnormal conditions caused by poor contact during use. This improvement program is targeted to solve this problem.
- the heat-sealing connection table has a built-in pressure sensor, and the air path of the pressure sensor is connected to the connection seat between the heat-sealing connection table and the hand-held air extractor 1, and the detachable waste storage box 3; the pressure sensor and the control circuit board are electrically connected connected so that the control circuit board senses the vacuum degree in the gas circuit in real time during the vacuum generating step.
- the pressure sensor built in the heat-sealing connection table can be adjusted continuously or in sections.
- the set value of the sensor is the threshold for judging whether the vacuum degree in the gas path reaches the expected value.
- the pressure setting value is continuously adjustable or segmentally adjustable, so that the vacuum packaging machine disclosed in the present application can realize extraction with different vacuum degrees, and has a wider application range.
- the detachable waste storage box 3 is provided with a filter to filter out particulate matter and corrosive substances from the docked container (i.e. the disposable plastic packaging bag to be vacuumed) to avoid pollution, corrosion, and blockage
- the hand-held air extractor 1 can determine the negative pressure in the air circuit, stop the negative pressure extraction process after the vacuum degree reaches the set value, and send a negative pressure arrival signal to the heat-sealing connection station , so that the heat-sealing connection station enters the follow-up process.
- the suction nozzle 14 is made of elastic material, which can realize the sealing with the air nozzle connecting port 202 .
- a liquid level detection device is provided in the pedestal 2, which can detect the liquid level in the detachable waste storage box 3. When the liquid level reaches or exceeds the set value, it is forbidden to continue to draw vacuum to prevent the waste from being packaged.
- the juice pumped out of the container enters the air path in the pedestal 2 and the hand-held air extractor 1, affecting the function or causing damage.
- This improvement scheme designs an intelligent detection and automatic control function for the detachable waste storage box 3, so as to prevent too much juice in the detachable waste storage box 3 from entering the heat-sealing connection table and hand-held air extractor 1 in the internal gas path.
- a power socket 204 and operation buttons 215 are also provided on one side of the pedestal 2 .
- an operation button 17 is also provided on one side of the fuselage main body 11, which is used to control and start the hand-held air extractor 1.
- Multi-electrode type In addition to the power supply electrodes that undertake the power supply function, there are communication electrodes for communication.
- the wired power carrier type only a pair of electrodes are set up, which not only undertakes the power supply function, but also realizes communication through the power supply connection in the form of power carrier, that is, the heat-sealed connection station as the power supply side is powered on and off according to the agreed time sequence
- the hand-held air extractor 1 analyzes the information sent by the power supply party by identifying the on-off timing sequence of the power supply; while the power receiving party adjusts the size of its own load according to the agreed time sequence, and sends the information to the power supply party,
- the power supply side analyzes the information sent by the power receiver by detecting the change timing of the power supply current.
- wireless power carrier type set the transmitting part of wireless power supply on the heat-sealing connection station, and set the receiving part of wireless power supply on the hand-held air extractor 1.
- the heat-sealing connection station turns on and off the wireless power supply at the agreed time sequence
- the hand-held air extractor 1 analyzes the information from the heat-sealing connection station by identifying the on-off timing of the wireless power supply; the hand-held air extractor 1 adjusts the instantaneous power received by the wireless according to the agreed time
- the station analyzes the information from the hand-held air extractor by detecting the timing sequence of the power change of the wireless power supply.
- the press-fit cover 5 includes a cover body 51, a hinge butt joint 52, a sealing piece 53, a heat-sealing pressing piece 54 and a press-fit pin 55 are arranged on one side of the cover body 51, and one side of the pedestal 2 is also provided with A hinge butt joint female seat 207 matching with the hinge butt joint male head 52 is provided to form a heat-seal joint.
- the press-fit cover 5 can be opened and fastened with the hinge between the press-fit cover and the pedestal as the axis, and the pedestal 2
- One side is also provided with a press-fit buckle 213 matched with the press-fit pin 55, and the press-fit pin 55 is inserted into the press-fit buckle 213 during buckling, and the press-fit cover is made by a locking mechanism (not shown) between the two. 5 is tightly pressed with the pedestal 2, and the seal between the detachable waste storage box 3 and the pressing cover is formed through the sealing ring 4 and the sealing sheet 53.
- the sealing ring 4 and the sealing sheet 53 are made of elastic materials, such as Rubber or plastic, etc.
- a release button 214 is movable on one side of the pedestal 2, by pressing the release button 214, the locking mechanism between the pressing cover 5 and the pedestal 2 can be disengaged, and the pressing cover 5 can be removed from the pedestal 2 set off.
- the heat-sealing splicing station is further provided with a package bag installation box, a cutting limit seam 56 , a cutting anvil 216 and a cutter assembly.
- the installation box comprises a main box body 62 and an end cover 61 which can be freely disassembled.
- the main box body 62 is provided with a discharge opening 63, and one side of the main box body 62 is provided with a base 65 and a positioning pin 64.
- the positioning pin 64 is used for matching with the The positioning combination between the pedestals 2 prevents relative positional movement between the installation box of the roll packaging bag and the pedestal 2 during work.
- the cutting limit seam 56 is located on the press-fit cover 5, and is a narrow straight seam type slot.
- the cutter assembly includes a blade (not shown) for cutting continuous packaging bags and an operating handle 57.
- the operating handle 57 is installed on the cutting edge. In the limiting seam 56 , it can be moved along the cutting limiting seam 56 under the push to complete the cutting of the packaging bag between the cutting limiting seam 56 and the cutting anvil 216 .
- the cutting anvil 216 is located on the pedestal 2, and corresponds to the position of the cutting limit seam 56 on the pressing cover 5, and is used for supporting the blade when cutting the packaging bag, and cooperates with the blade to complete the cutting.
- the heat-sealing connection platform After the power supply is connected to the heat-sealing connection platform through the power socket 204 on the heat-sealing connection platform, if the hand-held air extractor 1 is assembled on the heat-sealing connection platform, the heat-sealing connection platform is connected to the electrode 16 and connected to the heat-sealing connection platform.
- the electrode sheet 206 supplies power to the hand-held air extractor 1, and the vacuum packaging process is performed as follows:
- Negative pressure start the hand-held air extractor 1 starts the built-in electric negative pressure generating device to generate negative pressure
- Negative pressure stop the hand-held air extractor 1 detects the vacuum degree in the air circuit, and when it reaches the set threshold, the built-in electric negative pressure generating device is stopped, and at the same time, the connection between the heat-sealing connection table and the hand-held air extractor 1 The electrical connection between them sends a negative pressure stop signal to the heat-sealing connection table;
- Heat sealing start After the heat sealing connection station receives the negative pressure stop signal, it supplies power to the heat sealer 212 to make the heat sealer 212 generate heat, and at the same time gives a heat seal start instruction;
- Heat sealing stop the heat sealing connecting station will time the heat sealing step, and when the timing value is reached, stop supplying power to the heat sealer 212, and at the same time give a heat sealing stop instruction;
- the heat-sealing connection station makes an audible/optical prompt to indicate the end of the vacuum packaging process.
- a pressure sensor is installed in the heat-sealing connection table, and the vacuum degree in the air circuit is judged by the heat-sealing connection table.
- the control method for this determination is as follows:
- the heat-sealing connecting station recognizes that the operation button 215 on the heat-sealing connecting station is operated;
- the heat-sealing connecting station detects whether the hand-held air extractor 1 is docked with the heat-sealing connecting station;
- Negative pressure start the heat-sealing connecting station sends a starting signal to the hand-held air extractor 1 through the electrical connection between the heat-sealing connection station and the hand-held air extractor 1, and detects the power of the hand-held air extractor 1.
- the hand-held air extractor 1 starts the built-in electric negative pressure generating device after receiving the start signal, and provides negative pressure to the heat-sealing connection table through the docking structure between the heat-sealing connection table and the hand-held air extractor 1 ;
- the heat-seal connection station detects the vacuum degree in the air circuit, and sends a stop signal to the hand-held air extractor 1 after reaching the set threshold;
- Heat sealing start the heat sealing connection station supplies power to the heat sealer 212 to make the heat sealer 212 generate heat, and at the same time give a heat seal start instruction;
- heat sealing stop the heat sealing connecting station will time the heat sealing step, and when the timing value is reached, stop the power supply to the heat sealer 212, and give a heat sealing stop instruction at the same time;
- the heat-sealing connection table will give an audible/optical prompt to indicate the end of the vacuum packaging process.
- the advantage of the above method is that the control process does not depend on the communication between the hand-held air extractor 1 and the heat-sealing connection station, and the reliability is higher.
- the hand-held air extractor 1 can be directly used to work independently, and the hand-held air extractor 1
- the suction nozzle 14 is docked on the connection port of the container to complete negative pressure extraction.
- the suction nozzle of the hand-held air extractor 1 passes through the air extractor docking seat 201 of the heat-sealed connection table, the one-way valve 203, the air path inside the base 2, the sealed connection throat 208 on the base 2, and the air guide hole. 37, sealed and connected to the waste storage cavity 34 of the detachable waste storage box 3;
- the sealed air path in step 3 extends into the disposable plastic packaging bag to be vacuumed
- the hand-held air extractor 1 or the heat-sealing connection table After the hand-held air extractor 1 or the heat-sealing connection table detects that the vacuum degree in the gas circuit reaches the set value, it stops the vacuum pumping action, and supplies power to the heat-sealer 212 to heat the heat-sealer 212, and starts the heat-sealing process. and give instructions;
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Abstract
Description
本申请要求于2021年11月15日提交中国专利局,申请号为202111348813.6,发明名称为“一种多接口的分体式真空包装机、控制方法及操作方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application submitted to the China Patent Office on November 15, 2021, with the application number 202111348813.6, and the title of the invention is "a multi-interface split vacuum packaging machine, control method and operation method". The entire contents are incorporated by reference in this application.
本申请涉及真空包装机技术领域,例如涉及一种多接口的分体式真空包装机、控制方法及操作方法。The present application relates to the technical field of vacuum packaging machines, for example, to a multi-interface split vacuum packaging machine, a control method and an operation method.
真空包装机在食品保鲜、物品收纳等应用中,逐渐得到消费者认可。而在相关的民用应用中,制造商根据不同的需求提供以下两种形式的产品:Vacuum packaging machines are gradually recognized by consumers in applications such as food preservation and item storage. In related civil applications, manufacturers provide the following two forms of products according to different needs:
1.手持式真空泵:设有与被抽真空的容器相接驳的小型吸嘴(大多为圆柱形),与设有单向阀式抽气口的饭盒、收纳袋等容器的接驳口密封对接,用电动或手动方式将空气从吸嘴吸走,在被抽真空的装置中制造真空环境。在此应用中,被抽真空的容器设有单向阀式抽气口,可重复使用。1. Hand-held vacuum pump: equipped with a small suction nozzle (mostly cylindrical) connected to the vacuumed container, and sealed with the connection port of the lunch box, storage bag and other containers with a one-way valve type suction port , Air is sucked away from the suction nozzle by electric or manual means, and a vacuum environment is created in the vacuumed device. In this application, the container being evacuated has a one-way valve-style suction port and is reusable.
2.台式真空包装机:用于对不设单向阀式抽气口的收纳袋抽取真空,并热封口。由于收纳袋的开口为扁长式,故需要扁长式接驳口与之对接。由此,此类装置均设计为台式结构,外形上与打印机相似。在此应用中,被抽真空的容器不设单向阀式抽气口,达到真空度后依赖热封口保持真空,为一次性应用。2. Desktop vacuum packaging machine: It is used to extract vacuum from storage bags without one-way valve-type air outlet, and heat seal the mouth. Since the opening of the storage bag is elongated, an elongated connecting port is required to be docked with it. Therefore, these devices are all designed as desktop structures, similar to printers in appearance. In this application, the container to be vacuumed does not have a one-way valve type suction port, and relies on heat sealing to maintain the vacuum after reaching the vacuum level, which is a one-time application.
在家用或商用中,设有单向阀式抽气口的重复使用容器,和不设单向阀式抽气口一次性容器均有使用,为满足需求,需要配备不同的专用抽气装置,重复投资,且占用存放空间。In household or commercial use, reusable containers with a one-way valve type air extraction port and disposable containers without a one-way valve type air extraction port are used. In order to meet the needs, different special air extraction devices need to be equipped, and repeated investment , and occupy storage space.
而在对熟食类物品进行真空包装时,多有汁液被抽出,随气流进入真空包装机的气路内。由于这些气路是不可拆开进行清洗的,日久势必在气路内形成霉变,轻则造成气路阻塞,重则发生锈蚀,造成设备损毁。相关设计无法有效避免此类情况,或者虽能阻止汁液进入气路,但清洗不方便,用户体验差。When vacuum packaging cooked food items, most of the juice is drawn out and enters the air path of the vacuum packaging machine with the airflow. Since these air passages cannot be disassembled for cleaning, mildew will inevitably form in the air passages over time, which may cause blockage of the air passages in the slightest, and rust in severe cases, resulting in equipment damage. The relevant design cannot effectively avoid such situations, or although it can prevent the juice from entering the gas path, it is inconvenient to clean and the user experience is poor.
发明内容Contents of the invention
针对上述相关技术的不足,本申请实施例提供一种多接口的分体式真空包装机、控制方法及操作方法。In view of the deficiencies of the above-mentioned related technologies, the embodiments of the present application provide a multi-interface split vacuum packaging machine, a control method and an operation method.
第一方面,本申请实施例提供了一种多接口的分体式真空包装机,包括电源、手持式抽气机、热封接驳台以及手持式抽气机与热封接驳台之间的供电通讯接口;In the first aspect, the embodiment of the present application provides a multi-interface split-type vacuum packaging machine, including a power supply, a hand-held air extractor, a heat-sealing connection table, and a connection between the hand-held air extractor and the heat-sealing connection table. power supply communication interface;
电源用于向热封接驳台供电,热封接驳台通过电连接向手持式抽气机二次供电,并通讯;The power supply is used to supply power to the heat-sealing connection station, and the heat-sealing connection station supplies power to the hand-held air extractor through electrical connection and communicates;
手持式抽气机包括机身主体和设置在机身主体一侧的接驳凸出体,机身主体内部设有电动负压产生装置、控制电路、压力传感器以及独立电源;The hand-held air extractor includes a fuselage main body and a connecting protrusion arranged on one side of the fuselage main body, and an electric negative pressure generating device, a control circuit, a pressure sensor and an independent power supply are arranged inside the fuselage main body;
接驳凸出体与机身主体之间形成接驳限位台阶,在接驳凸出体远离机身主体的一侧设有吸嘴,吸嘴内侧设置有进气孔,接驳凸出体边缘设置有极性定位缺口、连接电极,分别与热封接驳台上的抽气机对接座内的极性定位柱和连接电极片相适配;A connecting limit step is formed between the connecting protrusion and the main body of the fuselage, and a suction nozzle is provided on the side of the connecting protrusion away from the main body of the fuselage, and an air inlet is arranged inside the suction nozzle, and the connecting protrusion The edge is provided with a polarity positioning notch and a connecting electrode, which are respectively adapted to the polarity positioning column and the connecting electrode sheet in the docking seat of the air pump on the heat-sealing connection table;
手持式抽气机用于产生负压,脱离热封接驳台独立对接驳于吸嘴的容器抽取真空,或者,对接热封接驳台后,对一次性塑料包装袋进行抽真空和热封口处理。The hand-held air extractor is used to generate negative pressure, separate from the heat-sealing connection table to independently vacuum the container connected to the suction nozzle, or, after docking the heat-sealing connection table, vacuumize and heat the disposable plastic packaging bag Sealing treatment.
热封接驳台包括台座、可拆装式储废盒、密封圈以及压合盖,The heat-sealed connection station includes a pedestal, a detachable waste storage box, a sealing ring and a press-fit cover.
台座的一侧设有抽气机对接座,抽气机对接座内侧设置有气嘴接驳口、极性定位柱以及连接电极片,台座的另一侧设有容纳可拆装式储废盒的安装腔,台座内部设有抽气通道,抽气通道一端延伸至安装腔内部并连接密封接驳喉,另一端延伸至气嘴接驳口内部,并在气嘴接驳口处设置有单向阀,在台座上,设有平行于可拆装式储废盒的安装腔的热封器嵌入槽,热封器嵌入槽内部设置有热封器;One side of the pedestal is equipped with an air extractor docking seat, and the inner side of the air extractor docking seat is provided with an air nozzle connection port, a polarity positioning column and a connecting electrode piece, and the other side of the pedestal is equipped with a detachable waste storage box There is an air extraction channel inside the pedestal. One end of the air extraction channel extends to the inside of the installation cavity and connects to the sealing connection throat, and the other end extends to the inside of the gas nozzle connection port, and a single valve is installed at the gas nozzle connection port. The directional valve is provided with a heat sealer embedding groove parallel to the installation cavity of the detachable waste storage box on the pedestal, and a heat sealer is arranged inside the heat sealer embedding groove;
可拆装式储废盒包括盒体、盒沿、储废盒把手,盒体内部为储废腔,储废腔内设置有导气柱,导气柱内部开设有导气孔;The detachable waste storage box includes a box body, a box edge, and a handle of the waste storage box. The inside of the box body is a waste storage cavity, and an air guide column is arranged in the waste storage cavity, and an air guide hole is opened inside the air guide column;
盒沿设置在盒体的敞口端,盒沿远离盒体的一侧环设有与密封圈相适配的密封圈嵌入槽,密封圈嵌入到密封圈嵌入槽内;The box edge is arranged at the open end of the box body, and the side ring of the box edge away from the box body is provided with a sealing ring embedding groove suitable for the sealing ring, and the sealing ring is embedded in the sealing ring embedding groove;
台座一侧设有与储废盒把手相适配的储废盒把手嵌入槽;On one side of the pedestal, there is a waste storage box handle insertion groove that matches the waste storage box handle;
压合盖活动设置在台座一侧,用于将待抽取真空的一次性塑料包装袋的口部压合至可拆装式储废盒的开口端;The pressing cover is movably arranged on one side of the pedestal, and is used for pressing the mouth of the disposable plastic packaging bag to be vacuumed to the opening end of the detachable waste storage box;
供电通讯接口,包括设置在台座上的抽气机对接座内侧的连接电极片,和设置在手持式抽气机的接驳凸出体边缘的极性定位缺口,以及分设在手持式抽气机和热封接驳台内、与连接电极片相连接的对应电路。The power supply communication interface includes the connecting electrode piece arranged on the inner side of the aspirator docking seat on the pedestal, and the polarity positioning notch arranged on the edge of the connecting protrusion of the hand-held aspirator, and separately arranged on the hand-held aspirator. And the corresponding circuit connected with the connection electrode sheet in the heat-sealing docking station.
作为本申请进一步的改进方案:As a further improvement scheme of this application:
台座内设有液位检测装置,用于检测可拆装式储废盒内的液位,当该液位达到或超过设定值时,禁止手持式抽气机继续抽取真空,液位设定值不高于导气柱内部的导气孔的上端面。There is a liquid level detection device in the pedestal, which is used to detect the liquid level in the detachable waste storage box. When the liquid level reaches or exceeds the set value, the hand-held air extractor is prohibited from continuing to draw vacuum. The liquid level is set The value is not higher than the upper end surface of the air guide hole inside the air guide column.
压合盖包括盖体,盖体一侧设置有铰链对接公头、密封片、热封压片以及压合销;The press-fit cover includes a cover body, and one side of the cover body is provided with a hinge butt joint, a sealing piece, a heat-sealing pressing piece and a pressing pin;
台座一侧还设置有与铰链对接公头相配合的铰链对接母座,以形成热封接驳,压合盖以压合盖与台座之间的铰链为轴,掀开、扣合;One side of the pedestal is also provided with a hinged butt joint female seat matched with the hinged butt joint male to form a heat-seal connection. The press-fit cover takes the hinge between the press-fit cover and the pedestal as the axis, and is opened and fastened;
台座一侧还设置有与压合销相配合的压合扣,扣合时压合销插入压合扣中,密封圈和密封片均为弹性材质制成;One side of the pedestal is also provided with a press-fit buckle that matches the press-fit pin, and the press-fit pin is inserted into the press-fit buckle during buckling, and the sealing ring and the sealing sheet are made of elastic materials;
台座一侧活动设置有释放按钮,通过按下释放按钮,使压合盖和台座之间脱离,将压合盖从台座上掀起。A release button is movable on one side of the pedestal. By pressing the release button, the press-fit cover and the pedestal are separated, and the press-fit cover is lifted from the pedestal.
作为本申请进一步的改进方案:As a further improvement scheme of this application:
热封接驳台还设有卷装包装袋的安装盒、裁切限位缝、裁切砧以及切刀总成;The heat-sealing splicing table is also equipped with an installation box for the roll packaging bag, a cutting limit seam, a cutting anvil and a cutter assembly;
安装盒包括可自由拆装的主盒体和端盖,主盒体上设有出料口,主盒体一侧设有底座和定位销,定位销用于与台座之间的定位组合,防止工作时卷装包装袋的安装盒与台座之间发生相对位置移动;The installation box includes a main box body and an end cover that can be disassembled freely. The main box body is provided with a discharge port. One side of the main box body is provided with a base and a positioning pin. The positioning pin is used for positioning combination with the pedestal to prevent Relative positional movement occurs between the installation box and the pedestal of the roll packaging bag during work;
裁切限位缝位于压合盖上,为狭窄直缝型开槽,切刀总成包括切割连续式包装袋的刀片和操作柄,操作柄安装在裁切限位缝内,可在推动下沿裁切限位缝移动,完成对置于裁切限位缝和裁切砧之间的包装袋的切割;The cutting limit seam is located on the pressing cover, which is a narrow straight seam slot. The cutter assembly includes a blade for cutting continuous packaging bags and an operating handle. The operating handle is installed in the cutting limit seam and can be pushed Move along the cutting limit seam to complete the cutting of the packaging bag between the cutting limit seam and the cutting anvil;
裁切砧位于台座上,与压合盖上的裁切限位缝位置对应,用于在裁切包装袋时托垫刀片,与刀片配合完成裁切。The cutting anvil is located on the pedestal, corresponding to the position of the cutting limit seam on the pressing cover, and is used to support the blade when cutting the packaging bag, and cooperates with the blade to complete the cutting.
作为本申请再进一步的改进方案:As a further improvement of this application:
手持式抽气机与热封接驳台之间的供电通讯接口为无线连接器,无线连接器包括安装在热封接驳台内的无线发送电路,和安装在手持式抽气机内的无线接收电路;The power supply communication interface between the hand-held air extractor and the heat-sealing connection table is a wireless connector, and the wireless connector includes a wireless sending circuit installed in the heat-sealing connection table, and a wireless transmission circuit installed in the hand-held air extractor. receiving circuit;
无线发送电路与无线接收电路之间通过载波实现通讯,热封接驳台通过对无线发送波形加载约定时序的通断,向手持式抽气机传输信息,手持式抽气机则通过按约定时序调节接收功率,向热封接驳台传输信息。The communication between the wireless sending circuit and the wireless receiving circuit is realized through the carrier wave, and the heat-sealed connection station transmits information to the hand-held air pump by loading the wireless sending waveform with the on-off of the agreed time sequence, and the hand-held air pump passes through the agreed time sequence Adjust the receiving power and transmit information to the heat-sealing docking station.
作为本申请再进一步的改进方案:As a further improvement of this application:
热封接驳台内置压力传感器,压力传感器气路连接热封接驳台与手持式抽气机之间的抽气机对接座,以及可拆装式储废盒;压力传感器与控制电路板电连接,以使控制电路板在真空产生步骤中实时感知气路中的真空度;The pressure sensor is built in the heat-sealing connection table, and the gas path of the pressure sensor is connected to the air extractor docking seat between the heat-sealing connection table and the hand-held air extractor, as well as the detachable waste storage box; the pressure sensor and the control circuit board are electrically connected connected so that the control circuit board senses the vacuum degree in the gas path in real time during the vacuum generation step;
内置于热封接驳台内的压力传感器,其设定值为固定值,或A pressure sensor built into the heat-sealing splice station with a fixed value, or
内置于热封接驳台内的压力传感器,其设定值连续可调或分段可调,对应的,热封接驳台上设有用于调节压力传感器的设定值的旋钮或按键,压力传感器的设定值,为判断气路内真空度是否达到期望值的阈值。The pressure sensor built in the heat-sealing connection table can be adjusted continuously or in sections. The set value of the sensor is the threshold for judging whether the vacuum degree in the gas path reaches the expected value.
作为本申请再进一步的改进方案:As a further improvement of this application:
热封接驳台上设有热封按键,被操作后,热封接驳台响应为对热封器供电设定时间后停止供电,并做出对应指示。There is a heat-sealing button on the heat-sealing connection platform. After being operated, the heat-sealing connection platform responds by stopping the power supply to the heat sealer after setting the time and giving corresponding instructions.
第二方面,本申请实施例还提供了一种多接口的分体式真空包装机的控制方法,应用于如第一方面的多接口的分体式真空包装机,该控制方法包括:In the second aspect, the embodiment of the present application also provides a control method of a multi-interface split-type vacuum packaging machine, which is applied to the multi-interface split-type vacuum packaging machine in the first aspect, and the control method includes:
SA1、接受操作指令:热封接驳台识别到热封接驳台上的操作按键被操作;SA1. Accept the operation instruction: the heat-sealing connection table recognizes that the operation button on the heat-sealing connection table is operated;
SA2、判断启动条件:热封接驳台检测手持式抽气机是否与热封接驳台对接;SA2. Judging the starting conditions: the heat-sealing connecting station detects whether the hand-held air extractor is docked with the heat-sealing connecting station;
SA3、负压启动:热封接驳台通过热封接驳台与手持式抽气机之间的电连接,向手持式抽气机发送启动信号,并检测手持式抽气机的工作状态,手持式抽气机接收到启动信号后启动内置的电动负压产生装置,通过热封接驳台与手持式抽气机之间的对接结构向热封接驳台提供负压;SA3. Negative pressure start: The heat-sealing connection station sends a start signal to the hand-held air extractor through the electrical connection between the heat-sealing connection station and the hand-held air extractor, and detects the working status of the hand-held air extractor. The hand-held air extractor activates the built-in electric negative pressure generating device after receiving the start signal, and provides negative pressure to the heat-sealing connection table through the docking structure between the heat-sealing connection table and the hand-held air extractor;
SA4、负压判定:热封接驳台检测气路中的真空度,达到设定阈值后,向手持式抽气机发送停止信号;SA4. Negative pressure determination: The heat-sealed connecting station detects the vacuum degree in the air circuit, and when it reaches the set threshold, it sends a stop signal to the hand-held air extractor;
SA5、负压停止:手持式抽气机接收到停止信号后,停止内置的电动负压产生装置;SA5. Negative pressure stop: After the hand-held air extractor receives the stop signal, it stops the built-in electric negative pressure generating device;
SA6、热封启动:热封接驳台对热封器供电,使热封器发热,同时做出热封启动指示;SA6. Heat sealing start: the heat sealing connection station supplies power to the heat sealer to make the heat sealer heat up, and at the same time give a heat seal start instruction;
SA7、热封停止:热封接驳台对热封步骤进行计时,达到计时值后,停止对热封器供电,同时做出热封停止指示;SA7, heat sealing stop: the heat sealing connecting station will time the heat sealing step, and when the timing value is reached, stop the power supply to the heat sealer, and at the same time give a heat sealing stop instruction;
SA8、指示结束:热封接驳台做出声/光提示,表示真空包装过程结束。SA8. End of indication: The heat-sealing connection table will give an audible/optical prompt to indicate the end of the vacuum packaging process.
第三方面,本申请实施例还提供了另一种多接口的分体式真空包装机的控制方法,应用于如第一方面的多接口的分体式真空包装机,该控制方法包括:In the third aspect, the embodiment of the present application also provides another control method for a multi-interface split-type vacuum packaging machine, which is applied to the multi-interface split-type vacuum packaging machine in the first aspect, and the control method includes:
SB1、接受操作指令:手持式抽气机识别到手持式抽气机上的操作按键被操作;SB1. Accept the operation instruction: the hand-held air extractor recognizes that the operation button on the hand-held air extractor is operated;
SB2、负压启动:手持式抽气机启动内置的电动负压产生装置,以产生负压;SB2. Negative pressure start: the hand-held air extractor activates the built-in electric negative pressure generating device to generate negative pressure;
SB3、负压停止:手持式抽气机检测气路中的真空度,达到设定阈值后,停止内置的电动负压产生装置,同时通过热封接驳台与手持式抽气机之间的电连接,向热封接驳台发送负压停止的信号;SB3. Negative pressure stop: the hand-held air extractor detects the vacuum degree in the air circuit, and when it reaches the set threshold, it stops the built-in electric negative pressure generating device, and at the same time passes the heat-sealing connection table and the hand-held air extractor. Electrical connection, sending a negative pressure stop signal to the heat-sealing connection table;
SB4、热封启动:热封接驳台接收到负压停止信号后,对热封器供电,使热封器发热,同时做出热封启动指示;SB4. Heat sealing start: After receiving the negative pressure stop signal, the heat sealing connection station supplies power to the heat sealer to heat the heat sealer, and at the same time give a heat seal start instruction;
SB5、热封停止:热封接驳台对热封步骤进行计时,达到计时值后,停止对热封器供电,同时做出热封停止指示;SB5. Heat sealing stop: the heat sealing connecting station will time the heat sealing step, and when the timing value is reached, stop the power supply to the heat sealer, and at the same time give a heat sealing stop instruction;
SB6、指示结束:热封接驳台做出声/光提示,表示真空包装过程结束。SB6. End of indication: the heat-sealing connection station makes an audible/optical prompt to indicate the end of the vacuum packaging process.
第四方面,本申请实施例还提供了一种多接口的分体式真空包装机的操作方法,应用于如第一方面的多接口的分体式真空包装机,该操作方法包括:In the fourth aspect, the embodiment of the present application also provides an operation method of a multi-interface split-type vacuum packaging machine, which is applied to the multi-interface split-type vacuum packaging machine in the first aspect, and the operation method includes:
1)装配包装机:按极性定位缺口与极性定位柱相对的方向,将手持式抽气机的吸嘴一端向下,安装到热封接驳台的抽气机对接座上,手持式抽气机上的吸嘴对接到热封接驳台上的气嘴接驳口上,二者实现密封;而手持式抽气机上的连接电极亦与热封接驳台上的连接电极片完成连接,实现电气接通;1) Assembling and packaging machine: according to the direction where the polarity positioning notch is opposite to the polarity positioning column, put the suction nozzle end of the hand-held air extractor downward, and install it on the air extractor docking seat of the heat-sealing connection table. The suction nozzle on the air extractor is connected to the air nozzle connection port on the heat-sealing connection table, and the two are sealed; and the connection electrode on the hand-held air exhauster is also connected to the connection electrode sheet on the heat-sealing connection table. achieve electrical connection;
将可拆装式储废盒与压合盖之间的密封圈嵌入到密封圈嵌入槽中;Embed the sealing ring between the detachable waste storage box and the pressing cover into the sealing ring embedding groove;
将可拆装式储废盒安装到台座上的可拆装式储废盒安装腔中,储废盒把手嵌入台座上的储废盒把手嵌入槽,可拆装式储废盒下方的、与台座上的密封接驳喉对接的导气孔则与密封接驳喉密封对接;Install the detachable waste storage box into the detachable waste storage box installation cavity on the pedestal, insert the handle of the waste storage box into the waste storage box handle insertion groove on the pedestal, and the The air guide hole connected to the sealed connecting throat on the pedestal is sealed and connected to the sealed connecting throat;
至此,手持式抽气机的吸嘴即通过热封接驳台的抽气机对接座、单向阀、台座内部的气路、台座上的密封接驳喉、导气孔,密封连接到可拆装式储废盒的储废腔中;So far, the suction nozzle of the hand-held air extractor is sealed and connected to the detachable nozzle through the air extractor docking seat of the heat-sealing connection platform, the one-way valve, the air circuit inside the platform, the sealing connection throat on the platform, and the air guide hole. In the waste storage cavity of the loaded waste storage box;
2)安装包装袋:将待抽取真空的一次性塑料包装袋的口部平铺到可拆装式储废盒与压合盖之间的密封圈上;2) Install the packaging bag: flatten the mouth of the disposable plastic packaging bag to be vacuumed on the sealing ring between the detachable waste storage box and the pressing cover;
将压合盖压合到台座上,使二者锁紧;Press the press-fit cover onto the pedestal to lock the two together;
至此,步骤1)的密封气路延伸到待抽取真空的一次性塑料包装袋内;So far, the sealed air path of step 1) extends into the disposable plastic packaging bag to be vacuumed;
3)执行热封包装流程:按下热封接驳台上的操作按键,或按下手持式抽气机上的操作按键,启动抽取真空流程,并作出指示;3) Execute the heat-sealing packaging process: press the operation button on the heat-sealing connection table, or press the operation button on the hand-held air extractor to start the vacuum extraction process and give instructions;
手持式抽气机或热封接驳台检测到气路中的真空度达到设定值后,停止抽取真空动作,并对热封器供电使热封器发热,启动热封流程,并作出指示;After the hand-held air extractor or the heat-sealing connection station detects that the vacuum degree in the air circuit reaches the set value, it stops the vacuum pumping action, and supplies power to the heat-sealer to heat the heat-sealer, starts the heat-sealing process, and gives instructions ;
热封流程持续到约定时间后,停止对热封器供电,完成热封流程,并作出指示;After the heat-sealing process continues until the agreed time, stop power supply to the heat-sealer, complete the heat-sealing process, and give instructions;
4)解除锁定:按下热封接驳台上的释放按钮,使压合盖与台座之间的锁紧被释放,然后掀开压合盖;4) Unlocking: Press the release button on the heat-sealing connection table to release the lock between the press-fit cover and the base, and then lift the press-fit cover;
5)取出包装袋:取出已完成抽取真空和热封的一次性塑料包装袋;5) Take out the packaging bag: take out the disposable plastic packaging bag that has been vacuum-extracted and heat-sealed;
清除储废盒内废物:用手指扣住可拆装式储废盒上的储废盒把手,将可拆装式储废盒掀起,取出,倒掉可能从一次性塑料包装袋中被抽出的液汁、残渣等物质,必要时清洗可拆装式储废盒。Clear the waste in the waste storage box: Hold the handle of the waste storage box on the detachable waste storage box with your fingers, lift the detachable waste storage box, take it out, and pour out the waste that may be drawn out of the disposable plastic bag. If necessary, clean the detachable waste storage box.
与相关技术相比,本申请的有益效果是:Compared with related technologies, the beneficial effects of the present application are:
本申请实施例中,在阻止汁液类物质进入真空包装机内部气路及便于清洗的设计需求上,本申请公开了可拆装式储废盒的结构,使汁液类物质流入可拆装式储废盒内,阻止其进入真空包装机内部气路;同时,储废盒的可拆装式结构设计,允许用户随时取下储废盒,倒掉其中的汁液,并进行清洗,操作简单,实用方便,避免相关设计中需对整机进行清洗的方式;In the embodiment of this application, in order to prevent the juice-like substances from entering the internal air path of the vacuum packaging machine and the design requirements for easy cleaning, this application discloses the structure of the detachable waste storage box, so that the juice-like substances flow into the detachable waste storage box. In the waste box, prevent it from entering the internal air circuit of the vacuum packaging machine; at the same time, the detachable structural design of the waste storage box allows the user to remove the waste storage box at any time, pour out the juice in it, and clean it. The operation is simple and practical Convenient, avoiding the need to clean the whole machine in related designs;
本申请实施例以配件的方式,为传统的手持式抽气机配套一套与类似一次性塑料包装袋接驳,且具备热封功能的配件,即本申请的热封接驳台,共用手持式抽气机的抽取真空功能,及共用供电电源,而兼容上述两种应用,投资省,占用空间小。而上述液位检测控制功能、压力传感器置于热封接驳台、独立热封键及其功能、裁切装置、无线供电通讯等功能或装置的拓展,丰富了本申请的性能,提高用户体验度。In the embodiment of this application, in the form of accessories, a traditional hand-held air extractor is provided with a set of accessories that are connected to similar disposable plastic packaging bags and have a heat-sealing function, that is, the heat-sealing connection platform of this application, which shares a hand-held It is compatible with the above two applications, with low investment and small space occupation. The above-mentioned liquid level detection and control function, the pressure sensor placed on the heat-seal connection table, the independent heat-seal key and its function, the cutting device, the expansion of functions or devices such as wireless power supply and communication enrich the performance of this application and improve the user experience. Spend.
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplified by the pictures in the corresponding drawings, and these exemplifications do not constitute a limitation to the embodiments. Elements with the same reference numerals in the drawings represent similar elements. Unless otherwise stated, the drawings in the drawings are not limited to scale.
图1为一种多接口的分体式真空包装机的结构示意图;Fig. 1 is a structural representation of a multi-interface split vacuum packaging machine;
图2为一种多接口的分体式真空包装机中手持式抽气机的结构示意图;Fig. 2 is a structural schematic diagram of a hand-held air extractor in a multi-interface split vacuum packaging machine;
图3为一种多接口的分体式真空包装机中热封接驳台的结构示意图;Fig. 3 is a structural schematic diagram of a heat-sealing connection platform in a multi-interface split-type vacuum packaging machine;
图4为一种多接口的分体式真空包装机中可拆装式储废盒的结构示意图;Fig. 4 is a structural schematic diagram of a detachable waste storage box in a multi-interface split vacuum packaging machine;
图5为一种多接口的分体式真空包装机中压合盖的结构示意图;Fig. 5 is a structural schematic diagram of a press-fit cover in a multi-interface split-type vacuum packaging machine;
图6为一种多接口的分体式真空包装机中裁切机构的结构示意图;Fig. 6 is a structural schematic diagram of a cutting mechanism in a multi-interface split vacuum packaging machine;
图7为一种多接口的分体式真空包装机的控制方法流程图;7 is a flowchart of a control method of a multi-interface split vacuum packaging machine;
图8为一种多接口的分体式真空包装机的操作方法流程图。Fig. 8 is a flowchart of an operation method of a multi-interface split vacuum packaging machine.
下面结合具体实施方式对本申请的技术方案作进一步详细地说明。The technical solution of the present application will be described in further detail below in combination with specific implementation methods.
下面详细描述本申请的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。Embodiments of the present application are described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary, are only for explaining the present application, and should not be construed as limiting the present application.
请参阅图1,本实施例提供了一种多接口的分体式真空包装机,包括电源、手持式抽气机1、热封接驳台以及手持式抽气机1与热封接驳台之间的供电通讯接口,电源用于向热封接驳台供电,热封接驳台通过电连接向手持式抽气机二次供电,并通讯,手持式抽气机1可拆卸设置在热封接驳台一侧,可拆装式储废盒3安装在热封接驳台一侧,且手持式抽气机1与可拆装式储废盒3之间气路接通,密封圈4设置在可拆装式储废盒3的开口端,压合盖5活动设置在热封接驳台一侧,用于将待抽取真空的容器一次性塑料包装袋的口部压合至可拆装式储废盒3的开口端,手持式抽气机1可产生负压,以对一次性塑料包装袋进行抽真空处理。Please refer to Fig. 1, this embodiment provides a multi-interface split-type vacuum packaging machine, including a power supply, a hand-held air extractor 1, a heat-sealing connecting station, and the connection between the hand-held air extractor 1 and the heat-sealing connecting station The power supply communication interface between them, the power supply is used to supply power to the heat-sealing connection table, and the heat-sealing connection table supplies secondary power to the hand-held air extractor through electrical connection, and communicates, and the hand-held air extractor 1 is detachable and set On the side of the connection platform, the detachable waste storage box 3 is installed on the side of the heat-sealing connection platform, and the air path between the hand-held air extractor 1 and the detachable waste storage box 3 is connected, and the sealing ring 4 It is arranged at the opening end of the detachable waste storage box 3, and the pressing cover 5 is movably arranged on one side of the heat-sealing connection platform, and is used for pressing the mouth of the disposable plastic packaging bag of the container to be vacuumed to the detachable At the opening end of the loaded waste storage box 3, the hand-held air extractor 1 can generate negative pressure to vacuumize the disposable plastic packaging bag.
将待抽取真空的一次性塑料包装袋的口部平铺到可拆装式储废盒3的开口端,利用压合盖5对包装袋口部进行压合固定,通过手持式抽气机1产生负压,以将一次性包装袋内部空气由可拆装式储废盒3抽离,此过程中,包装袋内部的汁液、颗粒物以及腐蚀性物质被抽入至可拆装式储废盒3内部暂存,以防止其进入手持式抽气机1与可拆装式储废盒3之间的连通气路中,在抽真空完毕后,取下可拆装式储废盒3,将其内部的汁液、颗粒物以及腐蚀性物质倒出即可。Lay the mouth of the disposable plastic packaging bag to be vacuumed to the opening end of the detachable
在本申请实施例中,本申请以“两件分体式”设计,将整个装置分设为手持式抽气机、热封接驳台两大部分,且手持式抽气机可独立于热封接驳台,单独对接设有单向阀式抽气口的容器,完成对该容器抽取真空的操作;而持式抽气机对接热封接驳台后,又可完成对不设单向阀式抽气口的一次性包装袋抽取真空,并对其实施热封口。该设计实现了一机二用,成本低,使用灵活。In the embodiment of this application, the application adopts the "two-piece split type" design, and the whole device is divided into two parts: a hand-held air extractor and a heat-sealing connection table, and the hand-held air extractor can be independent of the heat-sealing joint. The barge is separately connected to the container with the one-way valve type suction port to complete the operation of vacuuming the container; while the holding type air pump is connected to the heat-sealing connection table, it can also complete the pumping without the one-way valve type. The air-tipped disposable bag is vacuumed and heat-sealed. The design realizes one machine with two functions, low cost and flexible use.
请参阅图3和图4,在一个实施例中,可拆装式储废盒3包括盒体31,盒体31内部设置有储废腔34,储废腔34内设置有导气柱36,导气柱36内部开设有导气孔37,热封接驳台包括台座2,台座2一侧设置有抽气机对接座201,抽气机对接座201内侧设置有气嘴接驳口202,台座2一侧设置有可供容纳盒体31的安装腔209,台座2内部开设有抽气通道(图中未示出),抽气通道一端延伸至安装腔209内部并连接有密封接驳喉208,另一端延伸至气嘴接驳口202内部并设置有单向阀203,在台座2上,设有平行于可拆装式储废盒3的安装腔209的热封器嵌入槽211,热封器嵌入槽211内部设置有热封器212。Please refer to Fig. 3 and Fig. 4, in one embodiment, the detachable
通过将盒体31嵌入至安装腔209内部,使得密封接驳喉208与导气孔37对接,进而实现盒体31的气路连通,手持式抽气机1工作时,可将包装袋内部空气由盒体31以及抽气通道抽离,包装袋内的汁液、颗粒物以及腐蚀性物质暂存于储废腔34中。By embedding the
在本申请实施例中,设有储废盒且储废盒设计成可拆装式,是本申请的另一关键技术,该技术为一次性包装袋内所盛装的物品中可能存在的汁液等预留了一个盛装容器,可有效避免汁液等进入热封接驳台和手持式抽气机内部的气路中。In the embodiment of this application, there is a waste storage box and the waste storage box is designed to be detachable, which is another key technology of this application. A container is reserved, which can effectively prevent juice and the like from entering the air circuit inside the heat-sealed connection table and the hand-held air extractor.
在本申请实施例中,在气嘴接驳口202处设置单向阀203的作用为:当手持式抽气机1完成对接驳于可拆装式储废盒3开口端的一次性包装袋的真空抽取后,进入热封流程,由于热封流程需要几秒时间,如果此间用户误操作或其他异常原因,造成手持式抽气机1与热封接驳台之间脱离,则可能释放一次性包装袋内的真空,使得热封后的包装袋内进入空气——包装失败。设置单向阀203后,单向阀203在手持式抽气机1的抽取压力下打开,只允许气流从热封接驳台流向手持式抽气机1,当手持式抽气机1与热封接驳台之间脱离后,该单向阀203恢复闭合状态,气路闭合,阻止空气进入热封接驳台内的气路,保证一次性包装袋内的真空度。In the embodiment of the present application, the function of setting the one-
请参阅图3和图4,盒体31的敞口端设置有盒沿32,盒沿32远离盒体31的一侧环设有与密封圈4相适配的密封圈嵌入槽33,盒沿32边缘设置有储废盒把手35,台座2一侧开设有与储废盒把手35相适配的储废盒把手嵌入槽210。3 and 4, the open end of the
用户可用手指掀起储废盒把手35,从而将可拆装式储废盒3从可拆装式储废盒安装腔209中提出,将可拆装式储废盒3中的颗粒物和腐蚀性物质倒掉。由于可拆装式储废盒3内的导气孔37,其开口高度较高,可拆装式储废盒3中的液位将被控制低于该开口端面,故在可拆装式储废盒3被从可拆装式储废盒安装腔209中提出时,可拆装式储废盒3的颗粒物和腐蚀性物质不致漏出。The user can lift the
请参阅图2和图3,抽气机对接座201内壁设置有极性定位柱205以及连接电极片206,手持式抽气机1包括机身主体11和设置在机身主体11一侧的接驳凸出体12,机身主体11内部设有电动负压产生装置、控制电路、压力传感器以及独立电源(均未予画出),接驳凸出体12设置在机身主体11一侧并与机身主体11之间形成接驳限位台阶13,吸嘴14设置在接驳凸出体12远离机身主体11的一侧,吸嘴14内侧设置有进气孔15,接驳凸出体12边缘设置有与极性定位柱205相适配的极性定位缺口18以及与连接电极片206相适配的连接电极16。Please refer to FIG. 2 and FIG. 3 , the inner wall of the
供电通讯接口,包括设置在台座2上的抽气机对接座201内侧的连接电极片206,和设置在手持式抽气机1的接驳凸出体12边缘的极性定位缺口18,以及分设在手持式抽气机1和热封接驳台内、与连接电极片206相连接的对应电路。The power supply communication interface includes the
手持式抽气机1与热封接驳台之间的供电通讯接口,为无线连接器,无线连接器包括安装在热封接驳台内的无线发送电路,和安装在手持式抽气机1内的无线接收电路。无线供电的发射部分,安装在热封接驳台的抽气机对接座201正下方,安装无线供电的接收部分,安装在手持式抽气机1的气嘴14一端,以此实现热封接驳台和手持式抽气机1之间的无线供电,无需使用连接电极16和连接电极片206,可避免因连接电极接触不良导致的连接失败或发热等弊端。The power supply communication interface between the hand-held
无线发送电路与无线接收电路之间通过载波实现通讯,热封接驳台通过对无线发送波形加载约定时序的通断,向手持式抽气机1传输信息;手持式抽气机1则通过按约定时序调节接收功率,向热封接驳台传输信息。而通讯接收方则根据约定识别加载于无线供电波形中的信息,完成信息接收。The communication between the wireless sending circuit and the wireless receiving circuit is realized through the carrier wave, and the heat-sealing connection station transmits information to the hand-held
通过这种接触式电极供电模式,可避免因接触不良造成的功能下降或失败, 特别适合在厨房等湿度较高,且存在油烟的环境下,无线供电可免除电极表面不清洁造成的接触不良或锈蚀,提高设备的可靠性。This contact electrode power supply mode can avoid function decline or failure caused by poor contact. It is especially suitable for environments with high humidity and oily smoke such as kitchens. Wireless power supply can avoid poor contact or failure caused by unclean electrode surfaces. Corrosion, improve the reliability of equipment.
在本申请实施例中,该改进方案取消了电路硬连接的连接器,而改用无线连接。由于本申请所公开的装置可能接触汁液、油污、油雾等物质,硬连接的连接器,其接触端子可能发生锈蚀、沾染油污等,在使用中不可避免地存在接触不良造成的异常情况。该改进方案则针对性解决了这一问题。In the embodiment of the present application, the improved solution cancels the hard-connected connector of the circuit, and uses a wireless connection instead. Since the device disclosed in this application may come into contact with substances such as juice, oil, oil mist, etc., the contact terminals of the hard-connected connector may be corroded, stained with oil, etc., and there are inevitably abnormal conditions caused by poor contact during use. This improvement program is targeted to solve this problem.
热封接驳台内置压力传感器,压力传感器气路连接热封接驳台与手持式抽气机1之间的接驳座,以及可拆装式储废3盒;压力传感器与控制电路板电连接,以使控制电路板在真空产生步骤中实时感知气路中的真空度。The heat-sealing connection table has a built-in pressure sensor, and the air path of the pressure sensor is connected to the connection seat between the heat-sealing connection table and the hand-held
内置于热封接驳台内的压力传感器,其设定值为固定值,或A pressure sensor built into the heat-sealing splice station with a fixed value, or
内置于热封接驳台内的压力传感器,其设定值连续可调或分段可调,对应的,热封接驳台上设有用于调节压力传感器的设定值的旋钮或按键,压力传感器的设定值,为判断气路内真空度是否达到期望值的阈值。The pressure sensor built in the heat-sealing connection table can be adjusted continuously or in sections. The set value of the sensor is the threshold for judging whether the vacuum degree in the gas path reaches the expected value.
通过压力传感器的设置,压力设定值为连续可调或分段可调式,使本申请公开的真空包装机可以实现不同真空度的抽取,适用范围更广。Through the setting of the pressure sensor, the pressure setting value is continuously adjustable or segmentally adjustable, so that the vacuum packaging machine disclosed in the present application can realize extraction with different vacuum degrees, and has a wider application range.
进一步的,可拆装式储废盒3内设有过滤器,用以滤除来自对接的容器(即待抽取真空的一次性塑料包装袋)的颗粒物和腐蚀性物质,避免污染、腐蚀、堵塞热封接驳台和手持式抽气机1内的气路及电动负压产生装置。Further, the detachable
在另一实施例中,可由手持式抽气机1判定气路中的负压情况,在真空度达到设定值后停止抽取负压流程,并向热封接驳台发送负压达到的信号,使热封接驳台进入后续流程。In another embodiment, the hand-held
吸嘴14为弹性材质制成,可实现与气嘴接驳口202之间的密封。The
进一步的,台座2内设有液位检测装置,可检测可拆装式储废盒3内的液位,当该液位达到或超过设定值时,禁止继续抽取真空,以防止从被包装容器中抽出的液汁进入台座2和手持式抽气机1内的气路,影响功能,或造成损毁。此改进方案为可拆装式储废盒3设计了一个智能检测和自动控制的功能,避免可拆装式储废盒3内汁液因过多而进入热封接驳台和手持式抽气机1内部的气路中。Furthermore, a liquid level detection device is provided in the
请参阅图3,台座2一侧还设置有电源插口204以及操作按键215。Please refer to FIG. 3 , a
请参阅图2,机身主体11一侧还设置有操作按键17,用于控制启动手持式 抽气机1。Referring to Fig. 2, an
由于在真空包装流程中,手持式抽气机1和热封接驳台之间存在协作关系,故,除了供电所需连接之外,还需要发生通讯。由此,满足以上需求的解决方案包括但不限于:Since there is a cooperative relationship between the hand-held
其一、多电极式:除承担供电功能电源电极外,设有通讯用的通讯电极。1. Multi-electrode type: In addition to the power supply electrodes that undertake the power supply function, there are communication electrodes for communication.
其二、有线电力载波式:只设置一对电极,既承担供电功能,又以电力载波的方式通过供电连接实现通讯,即:作为供电一方的热封接驳台通过按约定时序通断供电,作为受电一方的手持式抽气机1通过识别供电的通断时序,解析出供电方发送的信息;而受电方则通过对按约定时序调节自身负载的大小,向供电方发送的信息,供电方通过检测供电电流的变化时序,解析出受电方发送的信息。Second, the wired power carrier type: only a pair of electrodes are set up, which not only undertakes the power supply function, but also realizes communication through the power supply connection in the form of power carrier, that is, the heat-sealed connection station as the power supply side is powered on and off according to the agreed time sequence, As the power receiving party, the hand-held
其三、无线电力载波式:在热封接驳台设置无线供电的发射部分,在手持式抽气机1设置无线供电的接收部分,通讯时,热封接驳台以约定时序通断无线供电的发射,手持式抽气机1通过识别无线供电的通断时序,解析出来自热封接驳台的信息;手持式抽气机1则按约定时序调节无线接收的瞬时功率,热封接驳台通过检测无线供电的功率变化时序,解析出来自手持式抽气机的信息。Third, wireless power carrier type: set the transmitting part of wireless power supply on the heat-sealing connection station, and set the receiving part of wireless power supply on the hand-held
请参阅图3和图5,压合盖5包括盖体51,盖体51一侧设置有铰链对接公头52、密封片53、热封压片54以及压合销55,台座2一侧还设置有与铰链对接公头52相配合的铰链对接母座207,以形成热封接驳,压合盖5能够以压合盖与台座之间的铰链为轴,掀开、扣合,台座2一侧还设置有与压合销55相配合的压合扣213,扣合时压合销55插入压合扣213中,通过二者之间的锁紧机构(未画出)使压合盖5与台座2紧密压合,通过密封圈4和密封片53,构成可拆装式储废盒3与压合盖之间的密封,密封圈4和密封片53均为弹性材质制成,如橡胶或塑料等,台座2一侧活动设置有释放按钮214,通过按下释放按钮214,可使压合盖5和台座2之间的锁紧机构脱离,可将压合盖5从台座2上掀起。Please refer to Fig. 3 and Fig. 5, the press-
在热封接驳台上设有热封按键,被操作后,热封接驳台响应为对热封器供电,设定时间后停止供电,并做出对应指示。该功能用于:在使用连续无封口的包装袋时,可先用该功能热封包装袋一端的开口,从另一端的开口中装入被包装物后,再执行完整的真空包装流程。该方案使得本申请公开的真空包装机 适用范围更广,提供更好的用户体验。There is a heat-sealing button on the heat-sealing connection platform. After being operated, the heat-sealing connection platform responds by supplying power to the heat sealer. After setting the time, the power supply is stopped and corresponding instructions are given. This function is used for: when using continuous unsealed packaging bags, you can use this function to heat-seal the opening at one end of the packaging bag first, and then carry out the complete vacuum packaging process after loading the packaged objects from the opening at the other end. This solution makes the vacuum packaging machine disclosed in this application have a wider application range and provides better user experience.
请参阅图6,在一个实施例中,热封接驳台还设有卷装包装袋的安装盒、裁切限位缝56、裁切砧216以及切刀总成。Please refer to FIG. 6 , in one embodiment, the heat-sealing splicing station is further provided with a package bag installation box, a
安装盒包括可自由拆装的主盒体62和端盖61,主盒体62上设有出料口63,主盒体62一侧设有底座65和定位销64,定位销64用于与台座2之间的定位组合,防止工作时卷装包装袋的安装盒与台座2之间发生相对位置移动。The installation box comprises a
裁切限位缝56位于压合盖5上,为狭窄直缝型开槽,切刀总成包括切割连续式包装袋的刀片(未画出)和操作柄57,操作柄57安装在裁切限位缝56内,可在推动下沿裁切限位缝56移动,完成对置于裁切限位缝56和裁切砧216之间的包装袋的切割。The
裁切砧216位于台座2上,与压合盖5上的裁切限位缝56位置对应,用于在裁切包装袋时托垫刀片,与刀片配合完成裁切。The cutting
此进一步方案的实施,使本申请装置具有裁切连续式包装袋和收纳待用包装袋的功能,适用范围更广。The implementation of this further scheme makes the device of the present application have the functions of cutting continuous packaging bags and storing ready-to-use packaging bags, and has a wider scope of application.
在电源通过热封接驳台上的电源插口204连接到热封接驳台后,如果手持式抽气机1装配到热封接驳台上,热封接驳台即通过连接电极16和连接电极片206为手持式抽气机1供电,真空包装流程按如下步骤执行:After the power supply is connected to the heat-sealing connection platform through the
SB1、接受操作指令:手持式抽气机1识别到手持式抽气机1上的操作按键17被操作;SB1. Accept the operation instruction: the hand-held
SB2、负压启动:手持式抽气机1启动内置的电动负压产生装置,以产生负压;SB2. Negative pressure start: the hand-held
SB3、负压停止:手持式抽气机1检测气路中的真空度,达到设定阈值后,停止内置的电动负压产生装置,同时通过热封接驳台与手持式抽气机1之间的电连接,向热封接驳台发送负压停止的信号;SB3. Negative pressure stop: the hand-held
SB4、热封启动:热封接驳台接收到负压停止信号后,对热封器212供电,使热封器212发热,同时做出热封启动指示;SB4. Heat sealing start: After the heat sealing connection station receives the negative pressure stop signal, it supplies power to the
SB5、热封停止:热封接驳台对热封步骤进行计时,达到计时值后,停止对热封器212供电,同时做出热封停止指示;SB5. Heat sealing stop: the heat sealing connecting station will time the heat sealing step, and when the timing value is reached, stop supplying power to the
SB6、指示结束:热封接驳台做出声/光提示,表示真空包装过程结束。SB6. End of indication: the heat-sealing connection station makes an audible/optical prompt to indicate the end of the vacuum packaging process.
作为进一步的方案,在热封接驳台内设有压力传感器,气路中真空程度由 热封接驳台判定,该判定的控制方法如下:As a further solution, a pressure sensor is installed in the heat-sealing connection table, and the vacuum degree in the air circuit is judged by the heat-sealing connection table. The control method for this determination is as follows:
SA1、接受操作指令:热封接驳台识别到热封接驳台上的操作按键215被操作;SA1, accepting the operation instruction: the heat-sealing connecting station recognizes that the
SA2、判断启动条件:热封接驳台检测手持式抽气机1是否与热封接驳台对接;SA2, judging the starting conditions: the heat-sealing connecting station detects whether the hand-held
SA3、负压启动:热封接驳台通过热封接驳台与手持式抽气机1之间的电连接,向手持式抽气机1发送启动信号,并检测手持式抽气机1的工作状态,手持式抽气机1接收到启动信号后启动内置的电动负压产生装置,通过热封接驳台与手持式抽气机1之间的对接结构向热封接驳台提供负压;SA3. Negative pressure start: the heat-sealing connecting station sends a starting signal to the hand-held
SA4、负压判定:热封接驳台检测气路中的真空度,达到设定阈值后,向手持式抽气机1发送停止信号;SA4. Negative pressure determination: the heat-seal connection station detects the vacuum degree in the air circuit, and sends a stop signal to the hand-held
SA5、负压停止:手持式抽气机1接收到停止信号后,停止内置的电动负压产生装置;SA5. Negative pressure stop: After receiving the stop signal, the hand-held
SA6、热封启动:热封接驳台对热封器212供电,使热封器212发热,同时做出热封启动指示;SA6. Heat sealing start: the heat sealing connection station supplies power to the
SA7、热封停止:热封接驳台对热封步骤进行计时,达到计时值后,停止对热封器212供电,同时做出热封停止指示;SA7, heat sealing stop: the heat sealing connecting station will time the heat sealing step, and when the timing value is reached, stop the power supply to the
SA8、指示结束:热封接驳台做出声/光提示,表示真空包装过程结束。SA8. End of indication: The heat-sealing connection table will give an audible/optical prompt to indicate the end of the vacuum packaging process.
上述方法的优点是控制过程不依赖手持式抽气机1与热封接驳台之间的通讯,可靠性更高。The advantage of the above method is that the control process does not depend on the communication between the hand-held
工作时,如果待抽取真空的容器设有与手持式抽气机1的吸嘴14相对接的接驳口,则可直接使用手持式抽气机1独立工作,将手持式抽气机1的吸嘴14对接到容器的接驳口上,完成负压抽取。During work, if the container to be evacuated is provided with a port connected to the
当需要抽取不设与吸嘴14相对接的接驳口的容器(例如一次性塑料包装袋)时,则如图8所示的步骤纲要,按以下步骤操作:When it is necessary to extract a container (such as a disposable plastic packaging bag) that is not provided with a port connected to the
1.装配包装机:按极性定位缺口18与极性定位柱205相对的方向,将手持式抽气机1的吸嘴一端向下,安装到热封接驳台的抽气机对接座201上,手持式抽气机1上的吸嘴14对接到热封接驳台上的气嘴接驳口202上,二者可实现密封;而手持式抽气机1上的连接电极16亦与热封接驳台上的连接电极片206完成连接,实现电气接通;1. Assembling the packaging machine: according to the direction where the
将可拆装式储废盒3与压合盖5之间的密封圈4嵌入到密封圈嵌入槽33中;Insert the sealing
将可拆装式储废盒3安装到台座2上的可拆装式储废盒安装腔209中,储废盒把手35嵌入台座2上的储废盒把手嵌入槽210,可拆装式储废盒3下方的、与台座2上的密封接驳喉208对接的导气孔37则可与密封接驳喉208密封对接;Install the detachable
至此,手持式抽气机1的吸嘴即通过热封接驳台的抽气机对接座201、单向阀203、台座2内部的气路、台座2上的密封接驳喉208、导气孔37,密封连接到可拆装式储废盒3的储废腔34中;So far, the suction nozzle of the hand-held
2.安装包装袋:将待抽取真空的一次性塑料包装袋的口部平铺到可拆装式储废盒3与压合盖5之间的密封圈4上;2. Install the packaging bag: flatten the mouth of the disposable plastic packaging bag to be vacuumed on the
将压合盖5压合到台座2上,使二者锁紧;Press the press-
至此,步骤3的密封气路延伸到待抽取真空的一次性塑料包装袋内;So far, the sealed air path in
3.执行热封包装流程:按下热封接驳台上的操作按键215,或按下手持式抽气机1上的操作按键17,启动抽取真空流程,并作出指示;3. Execute the heat-sealing packaging process: press the
手持式抽气机1或热封接驳台检测到气路中的真空度达到设定值后,停止抽取真空动作,并对热封器212供电使热封器212发热,启动热封流程,并作出指示;After the hand-held
热封流程持续到约定时间后,停止对热封器供电,完成热封流程,并作出指示;After the heat-sealing process continues until the agreed time, stop power supply to the heat-sealer, complete the heat-sealing process, and give instructions;
4.解除锁定:按下热封接驳台上的释放按钮214,使压合盖5与台座2之间的锁紧被释放,然后掀开压合盖5;4. Unlocking: Press the
5.取出包装袋:取出已完成抽取真空和热封的一次性塑料包装袋;5. Take out the packaging bag: take out the disposable plastic packaging bag that has been vacuum-extracted and heat-sealed;
清除储废盒内废物:用手指扣住可拆装式储废盒3上的储废盒把手35,将可拆装式储废盒3掀起,取出,倒掉可能从一次性塑料包装袋中被抽出的液汁、残渣等物质,必要时清洗可拆装式储废盒3。Clear the waste in the waste storage box: hold the waste storage box handle 35 on the detachable
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;在本申请的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本申请的不同方面的许多其它变化,为了简明,它们没有在细节中提供;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换; 而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; under the thinking of the present application, the above embodiments or technical features in different embodiments can also be combined, The steps can be performed in any order, and there are many other variations of the different aspects of the application as described above, which have not been presented in detail for the sake of brevity; although the application has been described in detail with reference to the preceding examples, those of ordinary skill in the art The skilled person should understand that: it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the implementation of the present application. The scope of technical solutions.
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