WO2023071146A1 - Air conditioner test operation control method and air conditioner - Google Patents
Air conditioner test operation control method and air conditioner Download PDFInfo
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- WO2023071146A1 WO2023071146A1 PCT/CN2022/092676 CN2022092676W WO2023071146A1 WO 2023071146 A1 WO2023071146 A1 WO 2023071146A1 CN 2022092676 W CN2022092676 W CN 2022092676W WO 2023071146 A1 WO2023071146 A1 WO 2023071146A1
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- 238000012360 testing method Methods 0.000 title claims abstract description 102
- 238000000034 method Methods 0.000 title claims abstract description 66
- 238000004590 computer program Methods 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
Definitions
- the invention belongs to the technical field of air conditioning, and in particular relates to air conditioner technology, and more specifically relates to an air conditioner test operation control method and an air conditioner.
- the air conditioner In order to ensure that the air conditioner meets the normal operation index when it is used, the air conditioner needs to undergo a capability test before leaving the factory, and the air conditioner is allowed to leave the factory after passing the test.
- One of the objectives of the present invention is to provide an air conditioner test operation control method, by conditionally adjusting the air conditioner operating parameters during the test process, to solve the inaccurate test results caused by the inconsistency between the test system capabilities and the actual product capabilities.
- the problem of low pass rate is to provide an air conditioner test operation control method, by conditionally adjusting the air conditioner operating parameters during the test process, to solve the inaccurate test results caused by the inconsistency between the test system capabilities and the actual product capabilities.
- the air conditioner test operation control method provided by the present invention is realized by the following technical solutions:
- a method for controlling test operation of an air conditioner comprising:
- the air conditioner enters the capability test mode
- adjusting the operating frequency of the compressor and/or the operating speed of the indoor fan according to the comparison results specifically includes:
- the real-time pressure difference is not greater than the first pressure difference and greater than the second pressure difference, or the real-time temperature difference is not greater than the first temperature difference and greater than the second temperature difference, then increase Indoor fan running speed, control the indoor fan to run at the increased running speed;
- the first pressure difference is greater than the second pressure difference, and the first temperature difference is greater than the second temperature difference.
- the operating frequency of the compressor is increased, and the compressor is controlled to operate at the increased operating frequency, specifically including:
- the third pressure difference is smaller than the second pressure difference, and the third temperature difference is smaller than the second temperature difference.
- the method further includes:
- the method also includes:
- the real-time target capability value is determined using the following process:
- the real-time target capability value corresponding to the real-time target operating parameter is determined according to the real-time target operating parameter and the known correspondence between the target operating parameter and the target capability value.
- the method also includes:
- judging whether the system is running stably includes:
- the second object of the present invention is to provide an air conditioner.
- the air conditioner includes a memory, a processor, and a computer program stored in the memory and operable on the processor.
- the processor executes the computer program.
- the program implements the above air conditioner test operation control method.
- the third object of the present invention is to provide a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the above-mentioned air conditioner test operation control method is realized.
- the air conditioner test operation control method when the air conditioner enters the capacity test mode, if the real-time capacity value does not meet the real-time target capacity value, the real-time system pressure value is compared with the system pressure threshold value, and the real-time power module temperature value is compared with the system pressure threshold value.
- the temperature threshold of the power module is compared, and the operating frequency of the compressor and/or the operating speed of the indoor fan are adjusted according to the comparison result; therefore, during the test operation, the compressor frequency and/or the operating speed of the indoor fan are not fixed, but can be automatically adjusted.
- Adjustment through this automatic adjustment, overcomes the problem that the system capability does not match the actual product capability caused by the consistency of the air conditioner or the influence of the production, test or test environment, etc., improves the accuracy of the test results, and increases the pass rate of the test; and , the frequency of the compressor and/or the running speed of the indoor fan are not adjusted unlimitedly, but conditionally adjusted within a suitable range based on the system pressure and power module temperature, so as to avoid the false detection and error of forcing the products that cannot actually meet the standards to pass the test judgment to further ensure the accuracy of the test results.
- Fig. 1 is the flowchart of the first embodiment of the air conditioner test operation control method of the present invention
- Fig. 2 is the flowchart of the second embodiment of the air conditioner test operation control method of the present invention.
- Fig. 3 is the flowchart of the third embodiment of the air conditioner test operation control method of the present invention.
- Fig. 4 is a structural schematic diagram of an embodiment of the air conditioner of the present invention.
- the air conditioner When the air conditioner is running in the capacity test mode, it usually enters the fixed frequency mode, and the compressor runs at a fixed frequency, and the frequency cannot be adjusted and changed. Due to the consistency of air conditioners, or the impact of production, testing, and test operating environments, there may be situations where the test capability does not meet the requirements. But at this time, for the air conditioner, there may still be room for capacity improvement, and the test is deemed to be unqualified just because the frequency is fixed and the test capacity cannot meet the requirements. Rate. Without solving this technical problem, the present invention considers to conditionally adjust the operating parameters of the air conditioner during the test process to improve the accuracy of the test results and the pass rate of the test.
- FIG. 1 is a flow chart of the first embodiment of the air conditioner test operation control method of the present invention.
- this embodiment adopts following process to carry out air conditioner test operation control:
- Step 11 The air conditioner enters the capacity test mode to obtain real-time capacity values.
- the real-time capability value is the capability value of the air conditioner detected in real time according to the set sampling frequency in the test mode.
- the characterization parameter and acquisition method of the real-time capability value can be realized by using the existing technology.
- the real-time capability value is represented by the real-time air outlet temperature of the indoor unit.
- Step 12 When the real-time capacity value does not meet the real-time target capacity value, perform the adjustment process: obtain the real-time system pressure value and real-time power module temperature value, compare them with the system pressure threshold and power module temperature threshold respectively, and adjust the compressor according to the comparison results Operating frequency and/or operating speed of the indoor fan.
- the real-time target capability value is a known value, which is the target value that the air conditioner should reach in the current test mode. After the real-time capability value is acquired in step 11, it is compared with the real-time target capability value. If the real-time capability value does not meet the real-time target capability value, instead of directly outputting that the air conditioner test fails, an adjustment process is performed to determine whether the test capability value can reach the target capability value through adjustment.
- the specific adjustment process is to adjust the frequency of the compressor and/or the speed of the indoor fan according to the system pressure value and the temperature value of the power module.
- the real-time system pressure value refers to the air conditioner system pressure value obtained in real time according to the set sampling frequency during the test process, which is generally the system high pressure value
- the real-time power module temperature value refers to the air conditioner system pressure value obtained in real time according to the set sampling frequency during the test process.
- the temperature value of the power module of the power converter, the method for obtaining the two values is the prior art, and will not be described in more detail here.
- the system pressure threshold and the power module temperature threshold are known values, which are generally the corresponding values corresponding to the power upper limit in the current test mode. After the real-time system pressure value and the real-time power module temperature value are obtained, they are compared with the system pressure threshold and the power module temperature threshold respectively, and the operating frequency of the compressor and/or the operating speed of the indoor fan are adjusted according to the comparison results.
- the air conditioner when the air conditioner enters the capacity test mode, if the real-time capacity value does not meet the real-time target capacity value, compare the real-time system pressure value with the system pressure threshold value, and compare the real-time power module temperature value with the power module temperature threshold value For comparison, adjust the operating frequency of the compressor and/or the operating speed of the indoor fan according to the comparison results; therefore, during the test operation, the frequency of the compressor and/or the operating speed of the indoor fan are not fixed, but can be adjusted automatically, through this Automatic adjustment to overcome the discrepancy between the system capability and the actual product capability caused by the consistency of the air conditioner or the influence of the production, test or test environment, improve the accuracy of the test results, and increase the test pass rate; moreover, the frequency of the compressor And/or the operating speed of the indoor fan is not adjusted unlimitedly, but conditionally adjusted within an appropriate range based on the system pressure and power module temperature, to avoid mistesting and misjudgement of products that actually fail to meet the standards and to further ensure Accuracy of Test Results
- the real-time target capability value is a dynamically variable value, and is determined by the following process:
- the real-time target capability value corresponding to the real-time target operating parameter is determined according to the real-time target operating parameter and the known corresponding relationship between the target operating parameter and the target capability value. Wherein, the corresponding relationship between the target operating parameter and the target capacity value is stored in the air conditioner in advance.
- Fig. 2 shows the flow chart of the second embodiment of the air conditioner test operation control method of the present invention, specifically, according to the comparison result of the real-time system pressure value and the system pressure threshold value and the real-time power module temperature value and the power module temperature threshold value
- this embodiment adopts following process to carry out air conditioner test operation control:
- Step 201 Obtain the difference between the system pressure threshold and the real-time system pressure value as the real-time pressure difference, and obtain the difference between the power module temperature threshold and the real-time power module temperature as the real-time temperature difference.
- Step 202 Determine whether the real-time pressure difference and the real-time temperature difference satisfy the first condition. If yes, go to step 203; otherwise, go to step 204.
- the first condition is: the real-time pressure difference is greater than the first pressure difference, and the real-time temperature difference is greater than the first temperature difference.
- Both the first pressure difference and the first temperature difference are preset values, which may be specifically determined according to structural parameters, performance parameters, and test conditions of the air conditioner.
- the first pressure difference is 0.4Mpa
- the first temperature difference is 6°C.
- Step 203 Increase the operating frequency of the compressor, and control the compressor to run at the increased operating frequency.
- step 202 it is judged that when the first condition that the real-time pressure difference is greater than the first pressure difference and the real-time temperature difference is greater than the first temperature difference is satisfied, it indicates that there is a larger pressure difference and a larger temperature difference, with There is a large capacity improvement space.
- the operating frequency of the compressor will be increased, and the compressor will be controlled to run at the increased operating frequency to achieve the purpose of improving the capacity of the air conditioner.
- Step 204 Determine whether the real-time pressure difference and the real-time temperature difference satisfy the second condition. If yes, go to step 205; otherwise, go to step 206.
- the second condition is: the real-time pressure difference is not greater than the first pressure difference and greater than the second pressure difference, or the real-time temperature difference is not greater than the first temperature difference and greater than the second temperature difference.
- Both the second pressure difference and the second temperature difference are preset values, and are determined in the same way as the first pressure difference and the second temperature difference.
- the first pressure difference is greater than the second pressure difference
- the first temperature difference is greater than the second temperature difference.
- the second pressure difference is 0.2Mpa
- the second temperature difference is 3°C.
- Step 205 Increase the operating speed of the indoor fan, and control the indoor fan to run at the increased operating speed.
- the operating frequency of the compressor is no longer adjusted to avoid misjudgment of the test results caused by forcedly increasing the operating frequency of the compressor. Instead, the operating speed of the indoor fan is adjusted. Adjustments to achieve small adjustments to system capabilities. Specifically, it is to increase the operating speed of the indoor fan and control the indoor fan to run at the increased operating speed to achieve the purpose of improving the capacity of the air conditioner.
- Step 206 Determine whether the real-time pressure difference and the real-time temperature difference satisfy the third condition. If yes, go to step 207; otherwise, go to step 201.
- step 204 When it is determined in step 204 that the real-time pressure difference and the real-time temperature difference do not satisfy the second condition, it is further determined whether the third condition is satisfied.
- the third condition is: the real-time pressure difference is not greater than the second pressure difference, or the real-time temperature difference is not greater than the second temperature difference.
- Step 207 The operating frequency of the compressor and the operating speed of the indoor fan remain unchanged.
- step 204 When it is determined in step 204 that the real-time pressure difference and real-time temperature difference meet the third condition, the pressure difference or temperature difference is small, and there is little room for capacity improvement. No additional frequency or fan speed adjustment is performed, but the compressor is kept The operating frequency and the operating speed of the indoor fan remain unchanged to avoid inaccurate test results caused by forced adjustment.
- Fig. 3 shows the flow chart of the third embodiment of the air conditioner test operation control method of the present invention, specifically, it is also based on the comparison result of the real-time system pressure value and the system pressure threshold value and the real-time power module temperature value and the power module temperature threshold value
- this embodiment adopts following process to carry out air conditioner test operation control:
- Step 301 Obtain the difference between the system pressure threshold and the real-time system pressure value as the real-time pressure difference, and obtain the difference between the power module temperature threshold and the real-time power module temperature as the real-time temperature difference.
- Step 302 Determine whether the real-time pressure difference and the real-time temperature difference satisfy the first condition. If yes, go to step 303; otherwise, go to step 306.
- the first condition is: the real-time pressure difference is greater than the first pressure difference, and the real-time temperature difference is greater than the first temperature difference.
- the determination and values of the first pressure difference and the first temperature difference can refer to the embodiment in FIG. 2 .
- Step 303 Increase the operating frequency of the compressor, and control the compressor to run at the increased operating frequency.
- step 302 it is judged that when the first condition that the real-time pressure difference is greater than the first pressure difference and the real-time temperature difference is greater than the first temperature difference is satisfied, it indicates that there is a larger pressure difference and a larger temperature difference, with There is a large capacity improvement space.
- the operating frequency of the compressor will be increased, and the compressor will be controlled to run at the increased operating frequency to achieve the purpose of improving the capacity of the air conditioner.
- Step 304 Determine whether the real-time pressure difference and the real-time temperature difference satisfy the fourth condition. If yes, go to step 305; otherwise, go to step 303.
- the fourth condition is: the real-time pressure difference is not greater than the third pressure difference or the real-time temperature difference is not greater than the third temperature difference.
- Both the third pressure difference and the third temperature difference are preset values, which are determined in the same way as the first pressure difference and the second temperature difference.
- the third pressure difference is smaller than the second pressure difference described later, and the third temperature difference is also smaller than the second temperature difference described later.
- Step 305 Stop increasing the operating frequency of the compressor.
- step 304 determines that the real-time pressure difference and real-time temperature difference meet the fourth condition, the pressure difference or temperature difference is small, and there is little room for capacity improvement, and the increase of the operating frequency of the compressor will be stopped.
- the test result of the air conditioner test failing is output.
- Step 306 Determine whether the real-time pressure difference and the real-time temperature difference satisfy the second condition. If yes, go to step 309; otherwise, go to step 307.
- step 202 When it is determined in step 202 that the real-time pressure difference and the real-time temperature difference do not meet the first condition, it is further determined whether the second condition is met, and corresponding control is performed according to the result of the determination.
- the second condition is: the real-time pressure difference is not greater than the first pressure difference and greater than the second pressure difference, or the real-time temperature difference is not greater than the first temperature difference and greater than the second temperature difference.
- the first pressure difference is greater than the second pressure difference, and the first temperature difference is greater than the second temperature difference; the determination and values of the second pressure difference and the second temperature difference can refer to the embodiment in FIG. 2 .
- Step 307 Determine whether the real-time pressure difference and the real-time temperature difference satisfy the third condition. If yes, go to step 308; otherwise, go to step 301, and continue to execute the next cycle of judgment and processing.
- step 306 When it is determined in step 306 that the real-time pressure difference and the real-time temperature difference do not meet the second condition, it is further determined whether the third condition is met, and corresponding control is performed according to the result of the determination.
- the third condition is: the real-time pressure difference is not greater than the second pressure difference, or the real-time temperature difference is not greater than the second temperature difference.
- Step 308 The operating frequency of the compressor and the operating speed of the indoor fan remain unchanged. Then, go to step 313 .
- step 307 judges that the real-time pressure difference and real-time temperature difference meet the third condition, the pressure difference or temperature difference is small, and the capacity improvement space is small, no additional frequency or fan speed adjustment is performed, but the compressor is kept The operating frequency and the operating speed of the indoor fan remain unchanged to avoid inaccurate test results caused by forced adjustment. Then, go to step 313 .
- Step 309 Increase the operating speed of the indoor fan, and control the indoor fan to run at the increased operating speed.
- the operating frequency of the compressor is no longer adjusted to avoid misjudgment of the test results caused by forcedly increasing the operating frequency of the compressor. Instead, the operating speed of the indoor fan is adjusted. Adjustments to achieve small adjustments to system capabilities. Specifically, it is to increase the operating speed of the indoor fan and control the indoor fan to run at the increased operating speed to achieve the purpose of improving the capacity of the air conditioner.
- Step 310 Determine whether the increase value reaches the set wind speed increase threshold. If yes, execute step 311; otherwise, continue to execute the process of step 309.
- the wind speed increase threshold is set as a preset known value.
- Step 311 Stop increasing the running speed of the indoor fan.
- step 312 is executed.
- Step 312 Judging that the ability value satisfies the real-time target ability value. If yes, go to step 313; otherwise, go to step 314.
- Step 313 Continue testing.
- step 312 determines that the real-time capability value satisfies the real-time target capability value, continue to execute other testing processes.
- Step 314 The air conditioner fails the test.
- test failure refers to the failure of the ability test.
- the real-time capability value in order to ensure the stability of the test and the accuracy of the test results, after the real-time capability value does not meet the real-time target capability value, first judge whether the system is running stably, and then execute the test after the system is stable.
- the following method is used to determine whether the system is running stably:
- Fig. 4 shows a schematic structural view of an embodiment of the air conditioner of the present invention.
- the air conditioner includes a processor 41 and a memory 42, wherein a computer program 421 is stored in the memory 42 .
- the computer program 421 can be invoked by the processor 41 and run on the processor 41 .
- the processor 41 executes the computer program 421 to implement the steps of the air conditioner test operation control methods mentioned above, complete the control of the air conditioner test operation process, and achieve the same technical effect as the method embodiments.
- the computer program for realizing the steps of the above-mentioned air conditioner test operation control methods can also be stored in a computer-readable storage medium, and the computer program in the storage medium is executed by the processor of the computer to complete the control of the air conditioner test operation process, The same technical effect as that of the various method embodiments is achieved.
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Abstract
An air conditioner test operation control method, comprising: an air conditioner entering a capability test mode, and acquiring a real-time capability value (11); and when the real-time capability value does not meet a real-time target capability value, executing the following adjustment process: acquiring a real-time system pressure value and a real-time power module temperature value, and respectively comparing same with a system pressure threshold value and a power module temperature threshold value, and according to a comparison result, adjusting the operation frequency of a compressor and/or the operation rotation speed of an indoor fan (12). An operation parameter of an air conditioner is conditionally adjusted during a test process, thereby solving the technical problems of an inaccurate test result and a low test pass rate, which are caused by the fact that the tested capability of a system is inconsistent with the actual capability of a product. Further provided are an air conditioner and a computer-readable storage medium.
Description
本发明属于空气调节技术领域,具体地说,涉及空调器技术,更具体地说,涉及空调器测试运行控制方法及空调器。The invention belongs to the technical field of air conditioning, and in particular relates to air conditioner technology, and more specifically relates to an air conditioner test operation control method and an air conditioner.
为确保空调器使用时达到正常运行指标,空调器在出厂前需进行能力测试,测试合格后方允许出厂。In order to ensure that the air conditioner meets the normal operation index when it is used, the air conditioner needs to undergo a capability test before leaving the factory, and the air conditioner is allowed to leave the factory after passing the test.
现有空调器均设置有能力测试模式,对于变频空调器而言,在进入能力测试模式后,系统通常进入定频模式,压缩机以固定频率运行。因空调器一致性问题或者受生产、试验甚至实际运行环境等的影响,压缩机以固定频率运行的定频模式下,常常出现测试时系统能力与空调器产品实际能力并不相符的现象,而且,通常是测试的系统能力低于产品实际能力,从而导致测试结果不准确,测试通过率低。Existing air conditioners are equipped with a capacity test mode. For inverter air conditioners, after entering the capacity test mode, the system usually enters the fixed frequency mode, and the compressor runs at a fixed frequency. Due to the consistency of the air conditioner or the influence of production, testing or even the actual operating environment, the system capacity during the test often does not match the actual capacity of the air conditioner product in the fixed frequency mode where the compressor operates at a fixed frequency, and , usually the tested system capability is lower than the actual product capability, resulting in inaccurate test results and a low test pass rate.
本发明的目的之一在于提供一种空调器测试运行控制方法,通过在测试过程中有条件地调整空调器运行参数,解决因测试系统能力与产品实际能力不相符而造成测试结果不准确、测试通过率低的问题。One of the objectives of the present invention is to provide an air conditioner test operation control method, by conditionally adjusting the air conditioner operating parameters during the test process, to solve the inaccurate test results caused by the inconsistency between the test system capabilities and the actual product capabilities. The problem of low pass rate.
为实现上述发明目的,本发明提供的空调器测试运行控制方法采用下述技术方案予以实现:In order to achieve the above-mentioned purpose of the invention, the air conditioner test operation control method provided by the present invention is realized by the following technical solutions:
一种空调器测试运行控制方法,所述方法包括:A method for controlling test operation of an air conditioner, the method comprising:
空调器进入能力测试模式;The air conditioner enters the capability test mode;
获取实时能力值;Obtain real-time ability value;
在所述实时能力值不满足实时目标能力值时,执行下述调整过程:When the real-time capability value does not meet the real-time target capability value, the following adjustment process is performed:
获取实时系统压力值和实时功率模块温度值,分别与系统压力阈值和功率模块温度阈值作比较;Obtain the real-time system pressure value and the real-time power module temperature value, and compare them with the system pressure threshold and the power module temperature threshold respectively;
根据比较结果调整压缩机运行频率和/或室内风机运行转速。Adjust the operating frequency of the compressor and/or the operating speed of the indoor fan according to the comparison result.
在其中一个优选实施例中,根据比较结果调整压缩机运行频率和/或室内风机运行转速,具体包括:In one of the preferred embodiments, adjusting the operating frequency of the compressor and/or the operating speed of the indoor fan according to the comparison results specifically includes:
获取所述系统压力阈值与所述实时系统压力值的差值,作为实时压力差值;获取所述功率模块温度阈值与所述实时功率模块温度值的差值,作为实时温度差值;Obtaining the difference between the system pressure threshold and the real-time system pressure value as a real-time pressure difference; obtaining the difference between the power module temperature threshold and the real-time power module temperature value as a real-time temperature difference;
若所述实时压力差值大于第一压力差值,且所述实时温度差值大于第一温度差值,则升高压缩机运行频率,控制压缩机以升高后的运行频率运行;If the real-time pressure difference is greater than the first pressure difference, and the real-time temperature difference is greater than the first temperature difference, then increase the operating frequency of the compressor, and control the compressor to run at the increased operating frequency;
若所述实时压力差值不大于所述第一压力差值且大于第二压力差值,或者所述实时温度差值不大于所述第一温度差值且大于第二温度差值,则增加室内风机运行转速,控制室内风机以增加后的运行转速运行;If the real-time pressure difference is not greater than the first pressure difference and greater than the second pressure difference, or the real-time temperature difference is not greater than the first temperature difference and greater than the second temperature difference, then increase Indoor fan running speed, control the indoor fan to run at the increased running speed;
若所述实时压力差值不大于所述第二压力差值,或者所述实时温度差值不大于所述第二温度差值,压缩机运行频率和室内风机运行转速均保持不变;If the real-time pressure difference is not greater than the second pressure difference, or the real-time temperature difference is not greater than the second temperature difference, the operating frequency of the compressor and the operating speed of the indoor fan remain unchanged;
所述第一压力差值大于所述第二压力差值,所述第一温度差值大于所述第二温度差值。The first pressure difference is greater than the second pressure difference, and the first temperature difference is greater than the second temperature difference.
在其中一个优选实施例中,升高压缩机运行频率,控制压缩机以升高后的运行频率运行,具体包括:In one of the preferred embodiments, the operating frequency of the compressor is increased, and the compressor is controlled to operate at the increased operating frequency, specifically including:
升高压缩机运行频率,控制压缩机以升高后的运行频率运行,直至所述实时压力差值不大于第三压力差值或者所述实时温度差值不大于第三温度差值;Increase the operating frequency of the compressor, and control the compressor to operate at the increased operating frequency until the real-time pressure difference is not greater than the third pressure difference or the real-time temperature difference is not greater than the third temperature difference;
所述第三压力差值小于所述第二压力差值,所述第三温度差值小于所述第二温度差值。The third pressure difference is smaller than the second pressure difference, and the third temperature difference is smaller than the second temperature difference.
在其中一个优选实施例中,在增加室内风机运行转速,控制室内风机以增加后的运行转速运行之后,所述方法还包括:In one of the preferred embodiments, after increasing the operating speed of the indoor fan and controlling the indoor fan to run at the increased operating speed, the method further includes:
判断室内风机运行转速的增加值是否达到设定风速增加阈值;Judging whether the increase in the operating speed of the indoor fan reaches the set wind speed increase threshold;
若是,停止增加室内风机运行转速;否则,继续增加室内风机运行转速。If so, stop increasing the running speed of the indoor fan; otherwise, continue to increase the running speed of the indoor fan.
在其中一个优选实施例中,所述方法还包括:In one of the preferred embodiments, the method also includes:
停止增加室内风机运行转速后,若所述实时能力值仍不满足所述实时目标能力值,则输出空调器测试不合格。After stopping increasing the operating speed of the indoor fan, if the real-time capacity value still does not meet the real-time target capacity value, it is output that the test of the air conditioner fails.
在其中一个优选实施例中,所述实时目标能力值采用下述过程确定:In one of the preferred embodiments, the real-time target capability value is determined using the following process:
获取空调器进入能力测试模式时的实时目标运行参数;Obtain the real-time target operating parameters when the air conditioner enters the capacity test mode;
根据所述实时目标运行参数和已知的目标运行参数与目标能力值的对应关系确定与所述实时目标运行参数对应的所述实时目标能力值。The real-time target capability value corresponding to the real-time target operating parameter is determined according to the real-time target operating parameter and the known correspondence between the target operating parameter and the target capability value.
在其中一个优选实施例中,所述方法还包括:In one of the preferred embodiments, the method also includes:
在所述实时能力值不满足所述实时目标能力值后,判断系统运行是否稳定,并在系统运行稳定后,再执行所述调整过程。After the real-time capability value does not meet the real-time target capability value, it is judged whether the system operation is stable, and the adjustment process is executed after the system operation is stable.
在其中一个优选实施例中,判断系统运行是否稳定,具体包括:In one of the preferred embodiments, judging whether the system is running stably includes:
判断空调器以固定的运行电流运行的持续时间是否达到设定时间阈值;Judging whether the duration of the air conditioner running at a fixed operating current reaches the set time threshold;
若是,判定系统运行稳定;否则,判定系统运行不稳定。If yes, it is judged that the system is running stably; otherwise, it is judged that the system is running unstable.
本发明的目的之二是提供一种空调器,所述空调器包括存储器、处理器以及存储于所述存储器中并可在所述处理器上运行的计算机程序,所述处理器执行所述计算机程序,实现上述的空调器测试运行控制方法。The second object of the present invention is to provide an air conditioner. The air conditioner includes a memory, a processor, and a computer program stored in the memory and operable on the processor. The processor executes the computer program. The program implements the above air conditioner test operation control method.
本发明的目的之三是提供一种计算机可读存储介质,所述计算机可读存储介质上存储有计算机程序,所述计算机程序被处理器执行时,实现上述的空调器测试运行控制方法。The third object of the present invention is to provide a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the above-mentioned air conditioner test operation control method is realized.
与现有技术相比,本发明的优点和积极效果是:Compared with prior art, advantage and positive effect of the present invention are:
本发明提供的空调器测试运行控制方法,在空调器进入能力测试模式时,若实时能力值不满足实时目标能力值,将实时系统压力值与系统压力阈值作比较,将实时功率模块温度值与功率模块温度阈值作比较,根据比较结果调整压缩机运行频率和/或室内风机运行转速;因此,在测试运行过程中,压缩机频率和/或室内风机运行转速并非固定不变,而是可自动调整,通过该自动调整,克服因空调器一致性问题或者因生产、试验或测试环境等影响而引起的系统能力与产品实际能力不相符的问题,提高测试结果准确性,增加测试通过率;而且,压缩机频率和/或室内风机运行转速并非无限制地调整,而是基于系统压力和功率模块温度在合适地范围内有条件地调整,避免将实际不能达标的产品强制通过测试的误测误判,进一步保证测试结果的准确性。In the air conditioner test operation control method provided by the present invention, when the air conditioner enters the capacity test mode, if the real-time capacity value does not meet the real-time target capacity value, the real-time system pressure value is compared with the system pressure threshold value, and the real-time power module temperature value is compared with the system pressure threshold value. The temperature threshold of the power module is compared, and the operating frequency of the compressor and/or the operating speed of the indoor fan are adjusted according to the comparison result; therefore, during the test operation, the compressor frequency and/or the operating speed of the indoor fan are not fixed, but can be automatically adjusted. Adjustment, through this automatic adjustment, overcomes the problem that the system capability does not match the actual product capability caused by the consistency of the air conditioner or the influence of the production, test or test environment, etc., improves the accuracy of the test results, and increases the pass rate of the test; and , the frequency of the compressor and/or the running speed of the indoor fan are not adjusted unlimitedly, but conditionally adjusted within a suitable range based on the system pressure and power module temperature, so as to avoid the false detection and error of forcing the products that cannot actually meet the standards to pass the test judgment to further ensure the accuracy of the test results.
结合附图阅读本发明的具体实施方式后,本发明的其他特点和优点将变得更加清楚。Other characteristics and advantages of the present invention will become clearer after reading the detailed description of the present invention in conjunction with the accompanying drawings.
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1是本发明空调器测试运行控制方法第一个实施例的流程图;Fig. 1 is the flowchart of the first embodiment of the air conditioner test operation control method of the present invention;
图2是本发明空调器测试运行控制方法第二个实施例的流程图;Fig. 2 is the flowchart of the second embodiment of the air conditioner test operation control method of the present invention;
图3是本发明空调器测试运行控制方法第三个实施例的流程图;Fig. 3 is the flowchart of the third embodiment of the air conditioner test operation control method of the present invention;
图4是本发明的空调器一个实施例的结构示意图。Fig. 4 is a structural schematic diagram of an embodiment of the air conditioner of the present invention.
为了使本发明的目的、技术方案及优点更加清楚明白,以下将结合附图和实施例,对本发明作进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
需要说明的是,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。It should be noted that the technical solutions of the various embodiments of the present invention can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, this technology should be considered The combination of schemes does not exist, nor is it within the scope of protection claimed by the present invention.
首先,对本发明的技术路线作简要概括如下:At first, technical line of the present invention is briefly summarized as follows:
空调器在能力测试模式下运行时,通常进入定频模式,压缩机以固定频率运行,不能进行频率的调整改变。因为空调一致性问题,或者受生产、试验、测试运行环境等的影响,会出现测试能力不满足要求的情况。但此时对于空调器而言,其可能仍具有能力提升空间,仅因其频率固定而不能使得测试能力满足要求就认定测试不合格,不仅造成测试不准确而产生误判,又降低了测试通过率。未解决该技术问题,本发明考虑在测试过程中有条件地调整空调器运行参数,以提高测试结果准确性和测试通过率。When the air conditioner is running in the capacity test mode, it usually enters the fixed frequency mode, and the compressor runs at a fixed frequency, and the frequency cannot be adjusted and changed. Due to the consistency of air conditioners, or the impact of production, testing, and test operating environments, there may be situations where the test capability does not meet the requirements. But at this time, for the air conditioner, there may still be room for capacity improvement, and the test is deemed to be unqualified just because the frequency is fixed and the test capacity cannot meet the requirements. Rate. Without solving this technical problem, the present invention considers to conditionally adjust the operating parameters of the air conditioner during the test process to improve the accuracy of the test results and the pass rate of the test.
请参见图1,该图所示为本发明空调器测试运行控制方法第一个实施例的流程图。Please refer to FIG. 1 , which is a flow chart of the first embodiment of the air conditioner test operation control method of the present invention.
如图1所示,该实施例采用下述过程执行空调器测试运行控制:As shown in Figure 1, this embodiment adopts following process to carry out air conditioner test operation control:
步骤11:空调器进入能力测试模式,获取实时能力值。Step 11: The air conditioner enters the capacity test mode to obtain real-time capacity values.
实时能力值为在测试模式下按照设定采样频率实时检测的空调器能力值。实时能力值的表征参数及获取方法,可以采用现有技术来实现。作为优选实施方式,实时能力值采用室内机实时出风口温度表征。The real-time capability value is the capability value of the air conditioner detected in real time according to the set sampling frequency in the test mode. The characterization parameter and acquisition method of the real-time capability value can be realized by using the existing technology. As a preferred implementation, the real-time capability value is represented by the real-time air outlet temperature of the indoor unit.
步骤12:在实时能力值不满足实时目标能力值时,执行调整过程:获取实时系统压力值和实时功率模块温度值,分别与系统压力阈值和功率模块温度阈值作比较,根据比较结果调整压缩机运行频率和/或室内风机运行转速。Step 12: When the real-time capacity value does not meet the real-time target capacity value, perform the adjustment process: obtain the real-time system pressure value and real-time power module temperature value, compare them with the system pressure threshold and power module temperature threshold respectively, and adjust the compressor according to the comparison results Operating frequency and/or operating speed of the indoor fan.
实时目标能力值为已知值,为当前测试模式下空调器应达到的目标值。在步骤11获取到实时能力值之后,与该实时目标能力值进行比较。若实时能力值不满足实时目标能力值,并非直接输出空调器测试不合格,而是执行调整过程,通过调整确定测试的能力值能否能达到目标能力值。The real-time target capability value is a known value, which is the target value that the air conditioner should reach in the current test mode. After the real-time capability value is acquired in step 11, it is compared with the real-time target capability value. If the real-time capability value does not meet the real-time target capability value, instead of directly outputting that the air conditioner test fails, an adjustment process is performed to determine whether the test capability value can reach the target capability value through adjustment.
具体调整过程,是根据系统压力值和功率模块温度值调整压缩机频率和/或室内风机转速。其中,实时系统压力值是指测试过程中按照设定采样频率实时获取的空调器系统压力值,一般为系统高压值;实时功率模块温度值是指测试过程中按照设定采样频率实时获取的空调器功率模块的温度值,该两值的获取方法为现有技术,在此不作更具体阐述。系统压力阈值和功率模块温度阈值为已知值,一般为当前测试模式下功率上限所对应的相应值。在获取到实时系统压力值和实时功率模块温度值后,分别与系统压力阈值和功率模块温度阈值作比较,并根据比较结果调整压缩机运行频率和/或室内风机运行转速。The specific adjustment process is to adjust the frequency of the compressor and/or the speed of the indoor fan according to the system pressure value and the temperature value of the power module. Among them, the real-time system pressure value refers to the air conditioner system pressure value obtained in real time according to the set sampling frequency during the test process, which is generally the system high pressure value; the real-time power module temperature value refers to the air conditioner system pressure value obtained in real time according to the set sampling frequency during the test process. The temperature value of the power module of the power converter, the method for obtaining the two values is the prior art, and will not be described in more detail here. The system pressure threshold and the power module temperature threshold are known values, which are generally the corresponding values corresponding to the power upper limit in the current test mode. After the real-time system pressure value and the real-time power module temperature value are obtained, they are compared with the system pressure threshold and the power module temperature threshold respectively, and the operating frequency of the compressor and/or the operating speed of the indoor fan are adjusted according to the comparison results.
采用该实施例的方法,在空调器进入能力测试模式时,若实时能力值不满足实时目标能力值,将实时系统压力值与系统压力阈值作比较,将实时功率模块温度值与功率模块温度阈值作比较,根据比较结果调整压缩机运行频率和/或室内风机运行转速;因此,在测试运行过程中,压缩机频率和/或室内风机运行转速并非固定不变,而是可自动调整,通过该自动调整,克服因空调器一致性问题或者因生产、试验或测试环境等影响而引起的系统能力与产品实际能力不相符的问题,提高测试结果准确性,增加测试通过率;而且,压缩机频率和/或室内风机运行转速并非无限制地调整,而是基于系统压力和功率模块温度在合适地范围内有条件地调整,避免将实际不能达标的产品强制通过测试的误测误判,进一步保证测试结果的准确性。Using the method of this embodiment, when the air conditioner enters the capacity test mode, if the real-time capacity value does not meet the real-time target capacity value, compare the real-time system pressure value with the system pressure threshold value, and compare the real-time power module temperature value with the power module temperature threshold value For comparison, adjust the operating frequency of the compressor and/or the operating speed of the indoor fan according to the comparison results; therefore, during the test operation, the frequency of the compressor and/or the operating speed of the indoor fan are not fixed, but can be adjusted automatically, through this Automatic adjustment to overcome the discrepancy between the system capability and the actual product capability caused by the consistency of the air conditioner or the influence of the production, test or test environment, improve the accuracy of the test results, and increase the test pass rate; moreover, the frequency of the compressor And/or the operating speed of the indoor fan is not adjusted unlimitedly, but conditionally adjusted within an appropriate range based on the system pressure and power module temperature, to avoid mistesting and misjudgement of products that actually fail to meet the standards and to further ensure Accuracy of Test Results.
在其他一些优选实施例中,实时目标能力值为动态可变值,并采用下述过程确定:In some other preferred embodiments, the real-time target capability value is a dynamically variable value, and is determined by the following process:
获取空调器进入能力测试模式时的实时目标运行参数;Obtain the real-time target operating parameters when the air conditioner enters the capability test mode;
根据实时目标运行参数和已知的目标运行参数与目标能力值的对应关系确定与实时目标运行参数对应的实时目标能力值。其中,目标运行参数与目标能力值的对应关系预先存储至空调器中。The real-time target capability value corresponding to the real-time target operating parameter is determined according to the real-time target operating parameter and the known corresponding relationship between the target operating parameter and the target capability value. Wherein, the corresponding relationship between the target operating parameter and the target capacity value is stored in the air conditioner in advance.
图2示出了本发明空调器测试运行控制方法第二个实施例的流程图,具体而言,是根据实时系统压力值与系统压力阈值的比较结果以及实时功率模块温度值与功率模块温度阈值的比较结果调整压缩机运行频率和/或室内风机运行转速的一个具体实例的流程图。Fig. 2 shows the flow chart of the second embodiment of the air conditioner test operation control method of the present invention, specifically, according to the comparison result of the real-time system pressure value and the system pressure threshold value and the real-time power module temperature value and the power module temperature threshold value A flow chart of a specific example of adjusting the operating frequency of the compressor and/or the operating speed of the indoor fan based on the comparison result.
如图2所示,该实施例采用下述过程执行空调器测试运行控制:As shown in Figure 2, this embodiment adopts following process to carry out air conditioner test operation control:
步骤201:获取系统压力阈值与实时系统压力值的差值作为实时压力差值,获取功率模块温度阈值与实时功率模块温度值的差值作为实时温度差值。Step 201: Obtain the difference between the system pressure threshold and the real-time system pressure value as the real-time pressure difference, and obtain the difference between the power module temperature threshold and the real-time power module temperature as the real-time temperature difference.
步骤202:判断实时压力差值与实时温度差值是否满足第一条件。若是,执行步骤203;否则,执行步骤204。Step 202: Determine whether the real-time pressure difference and the real-time temperature difference satisfy the first condition. If yes, go to step 203; otherwise, go to step 204.
其中,第一条件为:实时压力差值大于第一压力差值,且实时温度差值大于第一温度差值。Wherein, the first condition is: the real-time pressure difference is greater than the first pressure difference, and the real-time temperature difference is greater than the first temperature difference.
第一压力差值和第一温度差值均为预设值,具体可根据空调器结构参数、性能参数、测试条件等确定。譬如,在一个优选实施例中,第一压力差值为0.4Mpa,第一温度差值为6℃。Both the first pressure difference and the first temperature difference are preset values, which may be specifically determined according to structural parameters, performance parameters, and test conditions of the air conditioner. For example, in a preferred embodiment, the first pressure difference is 0.4Mpa, and the first temperature difference is 6°C.
步骤203:升高压缩机运行频率,控制压缩机以升高后的运行频率运行。Step 203: Increase the operating frequency of the compressor, and control the compressor to run at the increased operating frequency.
在步骤202判定在满足实时压力差值大于第一压力差值且实时温度差值大于第一温度差值的第一条件时,表明存在较大的压力差值和较大的温度差值,具有较大的能力提升空间,此时,将升高压缩机运行频率,并控制压缩机以升高后的运行频率运行,达到提升空调器能力的目的。In step 202, it is judged that when the first condition that the real-time pressure difference is greater than the first pressure difference and the real-time temperature difference is greater than the first temperature difference is satisfied, it indicates that there is a larger pressure difference and a larger temperature difference, with There is a large capacity improvement space. At this time, the operating frequency of the compressor will be increased, and the compressor will be controlled to run at the increased operating frequency to achieve the purpose of improving the capacity of the air conditioner.
步骤204:判断实时压力差值与实时温度差值是否满足第二条件。若是,执行步骤205;否则,执行步骤206。Step 204: Determine whether the real-time pressure difference and the real-time temperature difference satisfy the second condition. If yes, go to step 205; otherwise, go to step 206.
在步骤202判定实时压力差值与实时温度差值不满足第一条件时,进一步判断是否满足第二条件。其中,第二条件为:实时压力差值不大于第一压力差值且大于第二压力差值,或者实时温度差值不大于第一温度差值且大于第二温度差值。第二压力差值和第二温度差值均为预设值,确定方式同第一压力差值和第二温度差值。而且,第一压力差值大于第二压力差值,第一温度差值大于第二温度差值。譬如,在一个优选实施例中,第二压力差值为0.2Mpa,第二温度差值为3℃。When it is determined in step 202 that the real-time pressure difference and the real-time temperature difference do not satisfy the first condition, it is further determined whether the second condition is satisfied. Wherein, the second condition is: the real-time pressure difference is not greater than the first pressure difference and greater than the second pressure difference, or the real-time temperature difference is not greater than the first temperature difference and greater than the second temperature difference. Both the second pressure difference and the second temperature difference are preset values, and are determined in the same way as the first pressure difference and the second temperature difference. Moreover, the first pressure difference is greater than the second pressure difference, and the first temperature difference is greater than the second temperature difference. For example, in a preferred embodiment, the second pressure difference is 0.2Mpa, and the second temperature difference is 3°C.
步骤205:增加室内风机运行转速,控制室内风机以增加后的运行转速运行。Step 205: Increase the operating speed of the indoor fan, and control the indoor fan to run at the increased operating speed.
在步骤204判定实时压力差值和实时温度差值满足第二条件时,不再调整压缩机运行频率,避免强制升高压缩机运行频率造成测试结果的误判,而是对室内风机运行转速进行调整,实现对系统能力的小幅度调整。具体来说,是增加室内风机运行转速,并控制室内风机以增加后的运行转速运行,达到提升空调器能力的目的。When it is determined in step 204 that the real-time pressure difference and the real-time temperature difference meet the second condition, the operating frequency of the compressor is no longer adjusted to avoid misjudgment of the test results caused by forcedly increasing the operating frequency of the compressor. Instead, the operating speed of the indoor fan is adjusted. Adjustments to achieve small adjustments to system capabilities. Specifically, it is to increase the operating speed of the indoor fan and control the indoor fan to run at the increased operating speed to achieve the purpose of improving the capacity of the air conditioner.
步骤206:判断实时压力差值与实时温度差值是否满足第三条件。若是,执行步骤207;否则,转至步骤201。Step 206: Determine whether the real-time pressure difference and the real-time temperature difference satisfy the third condition. If yes, go to step 207; otherwise, go to step 201.
在步骤204判定实时压力差值和实时温度差值不满足第二条件时,进一步判断是否满足第三条件。第三条件为:实时压力差值不大于第二压力差值,或者实时温度差值不大于第二温度差值。When it is determined in step 204 that the real-time pressure difference and the real-time temperature difference do not satisfy the second condition, it is further determined whether the third condition is satisfied. The third condition is: the real-time pressure difference is not greater than the second pressure difference, or the real-time temperature difference is not greater than the second temperature difference.
步骤207:压缩机运行频率和室内风机运行转速均保持不变。Step 207: The operating frequency of the compressor and the operating speed of the indoor fan remain unchanged.
在步骤204判定实时压力差值和实时温度差值满足第三条件时,压力差值或者温度差值较小,能力提升空间小,不再执行额外的频率或风机风速调整,而是保持压缩机运行频率和室内风机运行转速不变,避免强制调整而造成测试结果不准确。When it is determined in step 204 that the real-time pressure difference and real-time temperature difference meet the third condition, the pressure difference or temperature difference is small, and there is little room for capacity improvement. No additional frequency or fan speed adjustment is performed, but the compressor is kept The operating frequency and the operating speed of the indoor fan remain unchanged to avoid inaccurate test results caused by forced adjustment.
图3示出了本发明空调器测试运行控制方法第三个实施例的流程图,具体的,也是根据实时系统压力值与系统压力阈值的比较结果以及实时功率模块温度值与功率模块温度阈值的比较结果调整压缩机运行频率和/或室内风机运行转速的一个具体实例的流程图。Fig. 3 shows the flow chart of the third embodiment of the air conditioner test operation control method of the present invention, specifically, it is also based on the comparison result of the real-time system pressure value and the system pressure threshold value and the real-time power module temperature value and the power module temperature threshold value A flowchart of a specific example of adjusting the operating frequency of the compressor and/or the operating speed of the indoor fan based on the comparison results.
如图3所示,该实施例采用下述过程执行空调器测试运行控制:As shown in Figure 3, this embodiment adopts following process to carry out air conditioner test operation control:
步骤301:获取系统压力阈值与实时系统压力值的差值作为实时压力差值,获取功率模块温度阈值与实时功率模块温度值的差值作为实时温度差值。Step 301: Obtain the difference between the system pressure threshold and the real-time system pressure value as the real-time pressure difference, and obtain the difference between the power module temperature threshold and the real-time power module temperature as the real-time temperature difference.
步骤302:判断实时压力差值与实时温度差值是否满足第一条件。若是,执行步骤303;否则,执行步骤306。Step 302: Determine whether the real-time pressure difference and the real-time temperature difference satisfy the first condition. If yes, go to step 303; otherwise, go to step 306.
与图2实施例相同的,第一条件为:实时压力差值大于第一压力差值,且实时温度差值大于第一温度差值。第一压力差值及第一温度差值的确定及取值可参考图2实施例。Same as the embodiment in FIG. 2 , the first condition is: the real-time pressure difference is greater than the first pressure difference, and the real-time temperature difference is greater than the first temperature difference. The determination and values of the first pressure difference and the first temperature difference can refer to the embodiment in FIG. 2 .
步骤303:升高压缩机运行频率,控制压缩机以升高后的运行频率运行。Step 303: Increase the operating frequency of the compressor, and control the compressor to run at the increased operating frequency.
在步骤302判定在满足实时压力差值大于第一压力差值且实时温度差值大于第一温度差值的第一条件时,表明存在较大的压力差值和较大的温度差值,具有较大的能力提升空间,此时,将升高压缩机运行频率,并控制压缩机以升高后的运行频率运行,达到提升空调器能力的目的。In step 302, it is judged that when the first condition that the real-time pressure difference is greater than the first pressure difference and the real-time temperature difference is greater than the first temperature difference is satisfied, it indicates that there is a larger pressure difference and a larger temperature difference, with There is a large capacity improvement space. At this time, the operating frequency of the compressor will be increased, and the compressor will be controlled to run at the increased operating frequency to achieve the purpose of improving the capacity of the air conditioner.
步骤304:判断实时压力差值与实时温度差值是否满足第四条件。若是,执行步骤305;否则,转至步骤303。Step 304: Determine whether the real-time pressure difference and the real-time temperature difference satisfy the fourth condition. If yes, go to step 305; otherwise, go to step 303.
压缩机以升高的运行频率运行的过程中,仍实时获得实时压力差值及实时温度差值,并判断是否满足第四条件,根据判断结果执行不同的控制。第四条件为:实时压力差值不大于第三压力差值或者实时温度差值不大于第三温度差值。第三压力差值和第三温度差值均为预设值,确定方式同第一压力差值和第以温度差值。而且,第三压力差值小于后述的第二压力差值,而第三温度差值也小于后述第二温度差值。During the operation of the compressor at the increased operating frequency, the real-time pressure difference and the real-time temperature difference are still obtained in real time, and it is judged whether the fourth condition is satisfied, and different controls are executed according to the judgment result. The fourth condition is: the real-time pressure difference is not greater than the third pressure difference or the real-time temperature difference is not greater than the third temperature difference. Both the third pressure difference and the third temperature difference are preset values, which are determined in the same way as the first pressure difference and the second temperature difference. Moreover, the third pressure difference is smaller than the second pressure difference described later, and the third temperature difference is also smaller than the second temperature difference described later.
步骤305:停止升高压缩机运行频率。Step 305: Stop increasing the operating frequency of the compressor.
若步骤304判定实时压力差值和实时温度差值满足第四条件,压力差值或者温度差值较小,能力提升空间小,将停止升高压缩机运行频率。If step 304 determines that the real-time pressure difference and real-time temperature difference meet the fourth condition, the pressure difference or temperature difference is small, and there is little room for capacity improvement, and the increase of the operating frequency of the compressor will be stopped.
在其他一些优选实施例中,若停止升高压缩机运行频率后,若空调器能力值仍不能满足实时目标能力值,则输出空调器测试不合格的测试结果。In some other preferred embodiments, if the capacity value of the air conditioner still fails to meet the real-time target capacity value after the increase of the operating frequency of the compressor is stopped, the test result of the air conditioner test failing is output.
步骤306:判断实时压力差值与实时温度差值是否满足第二条件。若是,执行步骤309;否则,执行步骤307。Step 306: Determine whether the real-time pressure difference and the real-time temperature difference satisfy the second condition. If yes, go to step 309; otherwise, go to step 307.
在步骤202判定实时压力差值与实时温度差值不满足第一条件时,进一步判断是否满足第二条件,并根据判断结果执行相应的控制。其中,第二条件为:实时压力差值不大于第一压力差值且大于第二压力差值,或者实时温度差值不大于第一温度差值且大于第二温度差值。而且,第一压力差值大于第二压力差值,第一温度差值大于第二温度差值;第二压力差值及第二温度差值的确定及取值可参考图2实施例。When it is determined in step 202 that the real-time pressure difference and the real-time temperature difference do not meet the first condition, it is further determined whether the second condition is met, and corresponding control is performed according to the result of the determination. Wherein, the second condition is: the real-time pressure difference is not greater than the first pressure difference and greater than the second pressure difference, or the real-time temperature difference is not greater than the first temperature difference and greater than the second temperature difference. Moreover, the first pressure difference is greater than the second pressure difference, and the first temperature difference is greater than the second temperature difference; the determination and values of the second pressure difference and the second temperature difference can refer to the embodiment in FIG. 2 .
步骤307:判断实时压力差值与实时温度差值是否满足第三条件。若是,执行步骤308;否则,转至步骤301,继续执行下一循环的判断及处理过程。Step 307: Determine whether the real-time pressure difference and the real-time temperature difference satisfy the third condition. If yes, go to step 308; otherwise, go to step 301, and continue to execute the next cycle of judgment and processing.
在步骤306判定实时压力差值和实时温度差值不满足第二条件时,进一步判断是否满足第三条件,并根据判断结果执行相应的控制。第三条件为:实时压力差值不大于第二压力差值,或者实时温度差值不大于第二温度差值。When it is determined in step 306 that the real-time pressure difference and the real-time temperature difference do not meet the second condition, it is further determined whether the third condition is met, and corresponding control is performed according to the result of the determination. The third condition is: the real-time pressure difference is not greater than the second pressure difference, or the real-time temperature difference is not greater than the second temperature difference.
步骤308:压缩机运行频率和室内风机运行转速均保持不变。然后,转至步骤313。Step 308: The operating frequency of the compressor and the operating speed of the indoor fan remain unchanged. Then, go to step 313 .
若步骤307判定实时压力差值和实时温度差值满足第三条件时,压力差值或者温度差值较小,能力提升空间小,不再执行额外的频率或风机风速调整,而是保持压缩机运行频率和室内风机运行转速不变,避免强制调整而造成测试结果不准确。然后,转至步骤313。If step 307 judges that the real-time pressure difference and real-time temperature difference meet the third condition, the pressure difference or temperature difference is small, and the capacity improvement space is small, no additional frequency or fan speed adjustment is performed, but the compressor is kept The operating frequency and the operating speed of the indoor fan remain unchanged to avoid inaccurate test results caused by forced adjustment. Then, go to step 313 .
步骤309:增加室内风机运行转速,控制室内风机以增加后的运行转速运行。Step 309: Increase the operating speed of the indoor fan, and control the indoor fan to run at the increased operating speed.
在步骤306判定实时压力差值和实时温度差值满足第二条件时,不再调整压缩机运行频率,避免强制升高压缩机运行频率造成测试结果的误判,而是对室内风机运行转速进行调整,实现对系统能力的小幅度调整。具体来说,是增加室内风机运行转速,并控制室内风机以增加后的运行转速运行,达到提升空调器能力的目的。When it is determined in step 306 that the real-time pressure difference and the real-time temperature difference meet the second condition, the operating frequency of the compressor is no longer adjusted to avoid misjudgment of the test results caused by forcedly increasing the operating frequency of the compressor. Instead, the operating speed of the indoor fan is adjusted. Adjustments to achieve small adjustments to system capabilities. Specifically, it is to increase the operating speed of the indoor fan and control the indoor fan to run at the increased operating speed to achieve the purpose of improving the capacity of the air conditioner.
步骤310:判断增加值是否达到设定风速增加阈值。若是,执行步骤311;否则,继续执行步骤309的过程。Step 310: Determine whether the increase value reaches the set wind speed increase threshold. If yes, execute step 311; otherwise, continue to execute the process of step 309.
在室内风机以增加后的转速运行的过程中,判断转速的增加值是否达到设定风速增加阈值。其中,设定风速增加阈值为预设的已知值。During the operation of the indoor fan at the increased rotational speed, it is judged whether the increased value of the rotational speed reaches the set wind speed increase threshold. Wherein, the wind speed increase threshold is set as a preset known value.
步骤311:停止增加室内风机运行转速。Step 311: Stop increasing the running speed of the indoor fan.
若室内风机运行转速的增加值达到设定风速增加阈值,将停止增加室内风机运行转速,避免风速强制增加不仅对能力提升无益,还造成测试结果不准确。然后,执行步骤312。If the increase in the operating speed of the indoor fan reaches the set wind speed increase threshold, the increase in the operating speed of the indoor fan will be stopped. Avoiding a forced increase in the wind speed is not beneficial to the capacity improvement, but also causes inaccurate test results. Then, step 312 is executed.
步骤312:判断能力值满足实时目标能力值。若是,执行步骤313;否则,执行步骤314。Step 312: Judging that the ability value satisfies the real-time target ability value. If yes, go to step 313; otherwise, go to step 314.
在停止增加室内风机运行转速后,继续判断实时能力值是否满足实时目标能力值。若满足,执行步骤313;若实时能力值不满足实时目标能力值,After stopping increasing the operating speed of the indoor fan, continue to judge whether the real-time capacity value meets the real-time target capacity value. If yes, go to step 313; if the real-time ability value does not meet the real-time target ability value,
步骤313:继续测试。Step 313: Continue testing.
若步骤312判定实时能力值满足实时目标能力值,则继续执行其他测试过程。If step 312 determines that the real-time capability value satisfies the real-time target capability value, continue to execute other testing processes.
步骤314:空调器测试不合格。Step 314: The air conditioner fails the test.
若步骤312判定实时能力值仍不满足实时目标能力值,则直接输出空调器测试不合格。这里的测试不合格,是指能力测试不合格。If it is determined in step 312 that the real-time capability value still does not meet the real-time target capability value, it will directly output that the test of the air conditioner fails. The test failure here refers to the failure of the ability test.
在其他一些优选实施例中,为保证测试的稳定性和测试结果的准确性,在实时能力值不满足实时目标能力值后,先判断系统运行是否稳定,并在系统运行稳定后,再执行对压缩机运行频率和/或室内风机运行转速的调整过程。In some other preferred embodiments, in order to ensure the stability of the test and the accuracy of the test results, after the real-time capability value does not meet the real-time target capability value, first judge whether the system is running stably, and then execute the test after the system is stable. The process of adjusting the operating frequency of the compressor and/or the operating speed of the indoor fan.
作为一种优选实施方式,采用下述方法确定系统运行是否稳定:As a preferred implementation, the following method is used to determine whether the system is running stably:
判断空调器以固定的运行电流运行的持续时间是否达到设定时间阈值;Judging whether the duration of the air conditioner running at a fixed operating current reaches the set time threshold;
若是,判定系统运行稳定;否则,判定系统运行不稳定。If yes, it is judged that the system is running stably; otherwise, it is judged that the system is running unstable.
图4示出了本发明的空调器一个实施例的结构示意图。具体的,空调器包括有处理器41和存储器42,其中,存储器42中存储有计算机程序421。该计算机程序421可被处理器41调用并在处理器41上运行。处理器41执行计算机程序421,实现上述各空调器测试运行控制方法的步骤,完成对空调器测试运行过程的控制,达到与各方法实施例相同的技术效果。Fig. 4 shows a schematic structural view of an embodiment of the air conditioner of the present invention. Specifically, the air conditioner includes a processor 41 and a memory 42, wherein a computer program 421 is stored in the memory 42 . The computer program 421 can be invoked by the processor 41 and run on the processor 41 . The processor 41 executes the computer program 421 to implement the steps of the air conditioner test operation control methods mentioned above, complete the control of the air conditioner test operation process, and achieve the same technical effect as the method embodiments.
而且,实现上述各空调器测试运行控制方法的步骤的计算机程序还可存储在计算机可读存储介质中,存储介质中的计算机程序被计算机的处理器执行,完成对空调器测试运行过程的控制,达到与各方法实施例相同的技术效果。Moreover, the computer program for realizing the steps of the above-mentioned air conditioner test operation control methods can also be stored in a computer-readable storage medium, and the computer program in the storage medium is executed by the processor of the computer to complete the control of the air conditioner test operation process, The same technical effect as that of the various method embodiments is achieved.
以上实施例仅用以说明本发明的技术方案,而非对其进行限制;尽管参照前述实施例对本发明进行了详细的说明,对于本领域的普通技术人员来说,依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明所要求保护的技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art can still understand the foregoing embodiments. Modifications are made to the technical solutions described, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions claimed in the present invention.
Claims (10)
- 一种空调器测试运行控制方法,其特征在于,所述方法包括:An air conditioner test operation control method, characterized in that the method comprises:空调器进入能力测试模式;The air conditioner enters the capacity test mode;获取实时能力值;Obtain real-time ability value;在所述实时能力值不满足实时目标能力值时,执行下述调整过程:When the real-time capability value does not meet the real-time target capability value, the following adjustment process is performed:获取实时系统压力值和实时功率模块温度值,分别与系统压力阈值和功率模块温度阈值作比较;Obtain the real-time system pressure value and the real-time power module temperature value, and compare them with the system pressure threshold and the power module temperature threshold respectively;根据比较结果调整压缩机运行频率和/或室内风机运行转速。Adjust the operating frequency of the compressor and/or the operating speed of the indoor fan according to the comparison result.
- 根据权利要求1所述的空调器测试运行控制方法,其特征在于,根据比较结果调整压缩机运行频率和/或室内风机运行转速,具体包括:The air conditioner test operation control method according to claim 1, characterized in that adjusting the operating frequency of the compressor and/or the operating speed of the indoor fan according to the comparison result, specifically comprising:获取所述系统压力阈值与所述实时系统压力值的差值,作为实时压力差值;获取所述功率模块温度阈值与所述实时功率模块温度值的差值,作为实时温度差值;Obtaining the difference between the system pressure threshold and the real-time system pressure value as a real-time pressure difference; obtaining the difference between the power module temperature threshold and the real-time power module temperature value as a real-time temperature difference;若所述实时压力差值大于第一压力差值,且所述实时温度差值大于第一温度差值,则升高压缩机运行频率,控制压缩机以升高后的运行频率运行;If the real-time pressure difference is greater than the first pressure difference, and the real-time temperature difference is greater than the first temperature difference, then increase the operating frequency of the compressor, and control the compressor to run at the increased operating frequency;若所述实时压力差值不大于所述第一压力差值且大于第二压力差值,或者所述实时温度差值不大于所述第一温度差值且大于第二温度差值,则增加室内风机运行转速,控制室内风机以增加后的运行转速运行;If the real-time pressure difference is not greater than the first pressure difference and greater than the second pressure difference, or the real-time temperature difference is not greater than the first temperature difference and greater than the second temperature difference, then increase Indoor fan running speed, control the indoor fan to run at the increased running speed;若所述实时压力差值不大于所述第二压力差值,或者所述实时温度差值不大于所述第二温度差值,压缩机运行频率和室内风机运行转速均保持不变;If the real-time pressure difference is not greater than the second pressure difference, or the real-time temperature difference is not greater than the second temperature difference, the operating frequency of the compressor and the operating speed of the indoor fan remain unchanged;所述第一压力差值大于所述第二压力差值,所述第一温度差值大于所述第二温度差值。The first pressure difference is greater than the second pressure difference, and the first temperature difference is greater than the second temperature difference.
- 根据权利要求2所述的空调器测试运行控制方法,其特征在于,升高压缩机运行频率,控制压缩机以升高后的运行频率运行,具体包括:The air conditioner test operation control method according to claim 2, wherein the operation frequency of the compressor is increased, and the compressor is controlled to operate at the increased operation frequency, which specifically includes:升高压缩机运行频率,控制压缩机以升高后的运行频率运行,直至所述实时压力差值不大于第三压力差值或者所述实时温度差值不大于第三温度差值;Increase the operating frequency of the compressor, and control the compressor to operate at the increased operating frequency until the real-time pressure difference is not greater than the third pressure difference or the real-time temperature difference is not greater than the third temperature difference;所述第三压力差值小于所述第二压力差值,所述第三温度差值小于所述第二温度差值。The third pressure difference is smaller than the second pressure difference, and the third temperature difference is smaller than the second temperature difference.
- 根据权利要求2所述的空调器测试运行控制方法,其特征在于,在增加室内风机运行转速,控制室内风机以增加后的运行转速运行之后,所述方法还包括:The air conditioner test operation control method according to claim 2, characterized in that, after increasing the operating speed of the indoor fan and controlling the indoor fan to run at the increased operating speed, the method further comprises:判断室内风机运行转速的增加值是否达到设定风速增加阈值;Judging whether the increase in the operating speed of the indoor fan reaches the set wind speed increase threshold;若是,停止增加室内风机运行转速;否则,继续增加室内风机运行转速。If so, stop increasing the running speed of the indoor fan; otherwise, continue to increase the running speed of the indoor fan.
- 根据权利要求4所述的空调器测试运行控制方法,其特征在于,所述方法还包括:The air conditioner test operation control method according to claim 4, wherein the method further comprises:停止增加室内风机运行转速后,若所述实时能力值仍不满足所述实时目标能力值,则输出空调器测试不合格。After stopping increasing the operating speed of the indoor fan, if the real-time capacity value still does not meet the real-time target capacity value, it is output that the test of the air conditioner fails.
- 根据权利要求1至5中任一项所述的空调器测试运行控制方法,其特征在于,所述实时目标能力值采用下述过程确定:According to the air conditioner test operation control method according to any one of claims 1 to 5, it is characterized in that the real-time target capacity value is determined by the following process:获取空调器进入能力测试模式时的实时目标运行参数;Obtain the real-time target operating parameters when the air conditioner enters the capacity test mode;根据所述实时目标运行参数和已知的目标运行参数与目标能力值的对应关系确定与所述实时目标运行参数对应的所述实时目标能力值。The real-time target capability value corresponding to the real-time target operating parameter is determined according to the real-time target operating parameter and the known correspondence between the target operating parameter and the target capability value.
- 根据权利要求1至5中任一项所述的空调器测试运行控制方法,其特征在于,所述方法还包括:The air conditioner test operation control method according to any one of claims 1 to 5, wherein the method further comprises:在所述实时能力值不满足所述实时目标能力值后,判断系统运行是否稳定,并在系统运行稳定后,再执行所述调整过程。After the real-time capability value does not meet the real-time target capability value, it is judged whether the system operation is stable, and the adjustment process is executed after the system operation is stable.
- 根据权利要求7所述的空调器测试运行控制方法,其特征在于,判断系统运行是否稳定,具体包括:The air conditioner test operation control method according to claim 7, wherein judging whether the system is running stably comprises:判断空调器以固定的运行电流运行的持续时间是否达到设定时间阈值;Judging whether the duration of the air conditioner running at a fixed operating current reaches the set time threshold;若是,判定系统运行稳定;否则,判定系统运行不稳定。If yes, it is judged that the system is running stably; otherwise, it is judged that the system is running unstable.
- 一种空调器,其特征在于,所述空调器包括存储器、处理器以及存储于所述存储器中并可在所述处理器上运行的计算机程序,所述处理器执行所述计算机程序,实现上述权利要求1至8中任一项所述的空调器测试运行控制方法。An air conditioner, characterized in that the air conditioner includes a memory, a processor, and a computer program stored in the memory and operable on the processor, and the processor executes the computer program to realize the above-mentioned The air conditioner test operation control method described in any one of claims 1 to 8.
- 一种计算机可读存储介质,其特征在于,所述计算机可读存储介质上存储有计算机程序,所述计算机程序被处理器执行时,实现上述权利要求1至8中任一项所述的空调器测试运行控制方法。A computer-readable storage medium, characterized in that a computer program is stored on the computer-readable storage medium, and when the computer program is executed by a processor, the air conditioner according to any one of claims 1 to 8 is realized The tester runs the control method.
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