WO2023053792A1 - 電流センサ、その補正方法、および、複数の電流センサの補正方法 - Google Patents
電流センサ、その補正方法、および、複数の電流センサの補正方法 Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R15/00—Details of measuring arrangements of the types provided for in groups G01R17/00 - G01R29/00, G01R33/00 - G01R33/26 or G01R35/00
- G01R15/14—Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks
- G01R15/20—Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks using galvano-magnetic devices, e.g. Hall-effect devices, i.e. measuring a magnetic field via the interaction between a current and a magnetic field, e.g. magneto resistive or Hall effect devices
- G01R15/205—Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks using galvano-magnetic devices, e.g. Hall-effect devices, i.e. measuring a magnetic field via the interaction between a current and a magnetic field, e.g. magneto resistive or Hall effect devices using magneto-resistance devices, e.g. field plates
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R15/00—Details of measuring arrangements of the types provided for in groups G01R17/00 - G01R29/00, G01R33/00 - G01R33/26 or G01R35/00
- G01R15/14—Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks
- G01R15/20—Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks using galvano-magnetic devices, e.g. Hall-effect devices, i.e. measuring a magnetic field via the interaction between a current and a magnetic field, e.g. magneto resistive or Hall effect devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R15/00—Details of measuring arrangements of the types provided for in groups G01R17/00 - G01R29/00, G01R33/00 - G01R33/26 or G01R35/00
- G01R15/14—Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks
- G01R15/20—Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks using galvano-magnetic devices, e.g. Hall-effect devices, i.e. measuring a magnetic field via the interaction between a current and a magnetic field, e.g. magneto resistive or Hall effect devices
- G01R15/202—Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks using galvano-magnetic devices, e.g. Hall-effect devices, i.e. measuring a magnetic field via the interaction between a current and a magnetic field, e.g. magneto resistive or Hall effect devices using Hall-effect devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R15/00—Details of measuring arrangements of the types provided for in groups G01R17/00 - G01R29/00, G01R33/00 - G01R33/26 or G01R35/00
- G01R15/14—Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks
- G01R15/20—Adaptations providing voltage or current isolation, e.g. for high-voltage or high-current networks using galvano-magnetic devices, e.g. Hall-effect devices, i.e. measuring a magnetic field via the interaction between a current and a magnetic field, e.g. magneto resistive or Hall effect devices
- G01R15/207—Constructional details independent of the type of device used
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
- G01R19/0092—Arrangements for measuring currents or voltages or for indicating presence or sign thereof measuring current only
Definitions
- the present invention relates to a current sensor, its correction method, and a correction method for a plurality of current sensors.
- Patent Document 1 Japanese Patent Application Laid-Open No. 2005-195427 is a prior document that discloses the configuration of a current measuring device.
- a current measuring device disclosed in Patent Document 1 includes a plurality of magnetic sensors and signal processing means.
- the signal processing means calculates the value of the current flowing through the conductor to be measured based on the output signal reflecting the difference in current sensitivity of the magnetic sensor.
- an external magnetic field can be canceled only when a uniform external magnetic field acts on a plurality of magnetic sensors.
- the present invention has been made in view of the above problems. It is an object of the present invention to provide a current sensor, a correction method thereof, and a correction method for a plurality of current sensors that can measure well.
- a current sensor includes a busbar to be measured, an adjacent busbar, a first magnetic detection element and a second magnetic detection element, a processing circuit, and a signal terminal.
- a current to be measured flows through the bus bar to be measured.
- the adjacent busbar is arranged adjacent to and spaced from the measured busbar in the first direction.
- Each of the first magnetic detection element and the second magnetic detection element faces the bus bar to be measured with a gap in a second direction orthogonal to the first direction, and detects the magnetic field generated by the current flowing through the bus bar to be measured.
- a magnetic field component in a first direction is detected.
- a processing circuit is electrically connected to each of the first magnetic detection element and the second magnetic detection element, and processes detection signals from each of the first magnetic detection element and the second magnetic detection element.
- the signal terminal is electrically connected to the processing circuit and outputs an output signal obtained by processing the detection signal by the processing circuit.
- the distance in the second direction between the second magnetic detection element and the bus bar to be measured is greater than the distance in the second direction between the first magnetic detection element and the bus bar to be measured.
- the processing circuit mutually cancels detected values of the magnetic field components in the first direction of the external magnetic field generated from the adjacent bus bars of the first magnetic detection element and the second magnetic detection element, while canceling each other.
- the value of the current flowing through the busbar to be measured is calculated from the difference between the absolute values of the detected values of the magnetic field component in the first direction of the magnetic field generated by the current flowing through the busbar to be measured.
- the external magnetic field can be canceled and the value of the current to be measured can be accurately measured.
- FIG. 1 is a perspective view showing the configuration of a plurality of current sensors according to Embodiment 1 of the present invention
- FIG. FIG. 2 is a side view of the plurality of current sensors in FIG. 1 as viewed in the direction of arrow II
- FIG. 3 is a cross-sectional view of the current sensor of FIG. 2 as viewed in the direction of arrows on line III-III.
- FIG. 3 is a perspective view of the current sensor of FIG. 2 as seen from the arrow IV direction
- FIG. 5 is a plan view of the current sensor of FIG. 4 as seen from the direction of arrow V;
- FIG. 5 is a schematic diagram showing magnetic fields acting on each of the first magnetic detection element and the second magnetic detection element when current flows through the plurality of bus bars to be measured in the plurality of current sensors according to Embodiment 1 of the present invention
- 4 is a circuit diagram showing the circuit configuration of the first magnetic detection element, the second magnetic detection element, and the processing circuit in the plurality of current sensors according to Embodiment 1 of the present invention
- the value of the current flowing through each of the first to third bus bars when the current is flowing through each of the first to third bus bars, and the first magnetic detection element and the second magnetic detection element of the second current sensor is a graph showing the relationship between each detected magnetic field strength.
- the value of the current flowing through each of the first to third bus bars when the current is flowing through each of the first to third bus bars, and the first magnetic detection element and the second magnetic detection element of the second current sensor is a graph showing the relationship between the respective output values of .
- a differential output value between an output value due to the magnetic field component B1 of the first magnetic detection element before correction and an output value due to the magnetic field component B2 of the second magnetic detection element, and an output due to the magnetic field component Bn1 of the first magnetic detection element before correction. 10 is a graph showing a difference output value between the value and the output value by the magnetic field component Bn2 of the second magnetic detection element.
- a differential output value between the corrected output value by the magnetic field component B1 of the first magnetic detection element and the output value by the magnetic field component B2 of the second magnetic detection element, and the corrected output by the magnetic field component Bn1 of the first magnetic detection element 10 is a graph showing a difference output value between the value and the output value by the magnetic field component Bn2 of the second magnetic detection element.
- FIG. 5 is a flow chart showing a method of sequentially correcting a plurality of current sensors
- FIG. 9 is a plan view showing the arrangement relationship among the bus bar to be measured, the first magnetic detection element, and the second magnetic detection element in the current sensor according to Embodiment 2 of the present invention
- 15. It is the side view which looked at the arrangement
- FIG. 10 is a plan view showing the positional relationship among the busbar to be measured, the first magnetic detection element, and the second magnetic detection element in the current sensor according to the modification of Embodiment 2 of the present invention
- FIG. 18 is a front view of the layout relationship of FIG. 17 viewed from the direction of arrow XVIII; FIG.
- FIG. 18 is a side view of the layout relationship of FIG. 17 viewed from the direction of arrow XIX;
- FIG. 10 is a plan view showing the positional relationship among the busbar to be measured, the first magnetic detection element, and the second magnetic detection element in the current sensor according to Embodiment 3 of the present invention;
- FIG. 21 is a side view of the layout relationship of FIG. 20 viewed from the direction of arrow XXI;
- a current sensor, a correction method thereof, and a correction method for a plurality of current sensors according to each embodiment of the present invention will be described below with reference to the drawings.
- the same or corresponding parts in the drawings are denoted by the same reference numerals, and the description thereof will not be repeated.
- FIG. 1 is a perspective view showing the configuration of a plurality of current sensors according to Embodiment 1 of the present invention.
- FIG. 2 is a side view of the plurality of current sensors in FIG. 1 as seen from the direction of arrow II.
- FIG. 3 is a cross-sectional view of the current sensor of FIG. 2 as viewed in the direction of arrows III-III.
- FIG. 4 is a perspective view of the current sensor of FIG. 2 as seen from the direction of arrow IV.
- 5 is a plan view of the current sensor of FIG. 4 as seen from the direction of arrow V.
- FIG. 4 and 5 do not show part of the housing, which will be described later.
- the plurality of current sensors according to Embodiment 1 of the present invention includes a first current sensor 100a, a second current sensor 100b and a third current sensor 100c.
- the plurality of current sensors includes a plurality of bus bars to be measured which are arranged adjacent to each other at intervals in the first direction (X-axis direction) and through which currents to be measured flow.
- the first bus bar 110a, the second bus bar 110b, and the third bus bar 110c through which the current to be measured flows are arranged adjacently with a gap in the first direction (X-axis direction).
- the first busbar 110a, the second busbar 110b and the third busbar 110c are three-phase three-wire busbars.
- a U-phase alternating current flows through first bus bar 110a
- a V-phase alternating current flows through second bus bar 110b
- a W-phase alternating current flows through third bus bar 110c.
- the first current sensor 100a includes a first bus bar 110a and a magnetic sensor unit 160 spaced apart from the first bus bar 110a in a second direction (Z-axis direction) perpendicular to the first direction (X-axis direction). including.
- the second current sensor 100b includes a second busbar 110b and a magnetic sensor unit 160 spaced from the second busbar 110b in the second direction (Z-axis direction).
- the third current sensor 100c includes a third busbar 110c and a magnetic sensor unit 160 spaced from the third busbar 110c in the second direction (Z-axis direction).
- the three magnetic sensor units 160 are mounted on the substrate 170 at intervals in the first direction (X-axis direction). Note that the three magnetic sensor units 160 are not necessarily mounted on one substrate 170, and at least one magnetic sensor unit 160 out of the three magnetic sensor units 160 is one of the three magnetic sensor units 160.
- the magnetic sensor unit 160 may be arranged at a different position in the second direction (Z-axis direction).
- the magnetic sensor unit 160 includes a first magnetic detection element 120 a and a second magnetic detection element 120 b, a processing circuit 130 , a housing 140 , an input terminal 150 and a signal terminal 151 .
- the first magnetic detection element 120a and the second magnetic detection element 120b, and the processing circuit 130 are accommodated in the housing 140.
- the housing 140 is composed of a base 141 having an accommodation space and a cover 142 .
- the housing 140 is made of thermoplastic resin such as engineering plastic, or thermosetting resin such as epoxy resin or urethane resin.
- each of the input terminal 150 and the signal terminal 151 is electrically connected to the processing circuit 130 inside the housing 140 .
- Each of the input terminal 150 and the signal terminal 151 is drawn out from the inside of the housing 140 and electrically connected to the electric circuit of the board 170 .
- the input terminal 150 is led out in one of the third directions (Y-axis direction) orthogonal to each of the first direction (X-axis direction) and the second direction (Z-axis direction), and the signal terminal 151 is led out in the third direction (Y-axis direction). It is pulled out in the other direction (Y-axis direction).
- each of the input terminal 150 and the signal terminal 151 is composed of a lead frame made of a conductive metal such as copper.
- the base 141 is molded integrally with the lead frame.
- each of the input terminal 150 and the signal terminal 151 may be composed of one printed circuit board.
- the core material of the printed circuit board is composed of glass epoxy or thermosetting resin such as epoxy resin, phenol resin, melamine resin, or urethane resin.
- Each of the first magnetic detection element 120a and the second magnetic detection element 120b faces the busbar to be measured with a gap in the second direction (Z-axis direction).
- the distance in the second direction (Z-axis direction) between the second magnetic detection element 120b and the bus bar to be measured is larger than the distance in the second direction (Z-axis direction) between the first magnetic detection element 120a and the bus bar to be measured.
- each of the first magnetic detection element 120a and the second magnetic detection element 120b is connected to the second bus bar 110b in the second direction (Z-axis). direction). Specifically, each of the first magnetic detection element 120a and the second magnetic detection element 120b is fixed onto the base 141 of the housing 140 with a die attach film, an insulating adhesive, a conductive adhesive, or the like.
- the interval in the second direction (Z-axis direction) between the second magnetic detection element 120b and the second bus bar 110b is larger than the interval in the second direction (Z-axis direction) between the first magnetic detection element 120a and the second bus bar 110b. .
- the position where the second magnetic detection element 120b is mounted is higher than the position where the first magnetic detection element 120a is mounted.
- the first magnetic detection element 120a and the second magnetic detection element 120b are positioned side by side in the third direction (Y-axis direction). As shown in FIG. 5, the first magnetic detection element 120a and the second magnetic detection element 120b are located at the center of the second bus bar 110b in the first direction (X-axis direction) when viewed from the second direction (Z-axis direction). overlaps with C.
- the processing circuit 130 is electrically connected to each of the first magnetic detection element 120a and the second magnetic detection element 120b.
- the processing circuit 130 is composed of an IC chip such as an ASIC (Application Specific Integrated Circuit). Note that the first magnetic detection element 120a, the second magnetic detection element 120b, and the processing circuit 130 may be configured by one IC chip.
- the processing circuit 130 is fixed on the base 141 of the housing 140 by a die attach film, an insulating adhesive, a conductive adhesive, or the like.
- the processing circuit 130 is electrically connected to the input terminal 150 and supplied with driving power.
- the processing circuit 130 processes detection signals from each of the first magnetic detection element 120a and the second magnetic detection element 120b.
- the processing circuit 130 is electrically connected to a signal terminal 151 , and an output signal obtained by processing the detection signal by the processing circuit 130 is output from the signal terminal 151 .
- each of the first magnetic detection element 120a and the second magnetic detection element 120b and the processing circuit 130 are electrically connected to each other by wire bonding.
- Each of input terminal 150 and signal terminal 151 and processing circuit 130 are electrically connected to each other by wire bonding.
- the processing circuit 130 may be electrically connected to a lead frame or printed circuit board by flip-chip mounting.
- the first magnetic detection element 120a, the second magnetic detection element 120b and the processing circuit 130 are coated with a coating material such as silicone resin or epoxy resin. Note that when the magnetic sensor unit 160 is configured by a transfer mold package, the first magnetic detection element 120a, the second magnetic detection element 120b, and the processing circuit 130 are sealed with mold resin.
- FIG. 6 is a schematic diagram showing a magnetic field acting on each of the first magnetic detection element and the second magnetic detection element when current flows through the plurality of bus bars to be measured in the plurality of current sensors according to the first embodiment of the present invention; is.
- FIG. 6 illustrates the second current sensor 100b.
- the current I flowing through each of the first busbar 110a, the second busbar 110b and the third busbar 110c flows along the third direction (Y-axis direction).
- current I2 flowing through second bus bar 110b and current I3 flowing through third bus bar 110c each flow in one of the third directions (Y-axis direction).
- the current I1 flowing through the first bus bar 110a flows in the other direction in the third direction (Y-axis direction).
- each of the first magnetic detection element 120a and the second magnetic detection element 120b detects the magnetic field component in the first direction (X-axis direction) of the magnetic field.
- the current I2 to be measured flows through the second bus bar 110b, and the current I1 flows through the first bus bar 110a, which is the adjacent bus bar.
- a current I3 flows through the third bus bar 110c.
- the distance H2 between the second magnetic detection element 120b and the second bus bar 110b in the second direction (Z-axis direction) is equal to the distance H1 between the first magnetic detection element 120a and the second bus bar 110b in the second direction (Z-axis direction). greater than Therefore, in the magnetic field generated by the current I2 flowing through the second bus bar 110b, the magnetic field component B1 in the first direction (X-axis direction) acting on the first magnetic sensing element 120a is the first magnetic field component B1 acting on the second magnetic sensing element 120b. It becomes larger than the magnetic field component B2 in the direction (X-axis direction).
- the first direction (X (axis direction) magnetic field component Bn2 becomes larger than the magnetic field component Bn1 in the first direction (X-axis direction) acting on the first magnetic detecting element 120a.
- FIG. 7 is a circuit diagram showing the circuit configuration of the first magnetic detection element, the second magnetic detection element, and the processing circuit in the plurality of current sensors according to Embodiment 1 of the present invention.
- each of the first magnetic detection element 120a and the second magnetic detection element 120b has a Wheatstone bridge type bridge circuit composed of four TMR (Tunnel Magneto Resistance) elements.
- TMR Tunnelnel Magneto Resistance
- each of the first magnetic detection element 120a and the second magnetic detection element 120b is a bridge circuit composed of a magnetoresistive element such as a GMR (Giant Magneto Resistance) element or an AMR (Anisotropic Magneto Resistance) element instead of the TMR element. may have.
- each of the first magnetic detection element 120a and the second magnetic detection element 120b may have a half-bridge circuit composed of two magnetoresistive elements. Furthermore, each of the first magnetic detection element 120a and the second magnetic detection element 120b may be a Hall element. Also, an IC may be incorporated in each of the first magnetic detection element 120a and the second magnetic detection element 120b.
- each of the first magnetic detection element 120a and the second magnetic detection element 120b has a sensitivity axis directed in one of the first directions (X-axis direction).
- An odd function that outputs a positive value when a magnetic field component facing one of the first directions (X-axis direction) is detected, and outputs a negative value when a magnetic field component facing the other of the first direction (X-axis direction) is detected. It has input/output characteristics.
- the processing circuit 130 includes a first operational amplifier 131 a , a second operational amplifier 131 b and a third operational amplifier 132 .
- the first operational amplifier 131a is a differential amplifier and is electrically connected to each of the first magnetic detection element 120a and the third operational amplifier 132 .
- the sensitivity of the first magnetic detection element 120a can be adjusted by the first operational amplifier 131a.
- the second operational amplifier 131b is a differential amplifier and is electrically connected to each of the second magnetic detection element 120b and the third operational amplifier 132.
- the sensitivity of the second magnetic detection element 120b can be adjusted by the second operational amplifier 131b.
- the third operational amplifier 132 is a differential amplifier. Note that when the directions of the sensitivity axes of the first magnetic detection element 120a and the second magnetic detection element 120b are opposite to each other, the third operational amplifier 132 is a summing amplifier. The third operational amplifier 132 can adjust the sensitivity of the second current sensor 100b.
- FIG. 8 shows the value of the current flowing through each of the first bus bar and the third bus bar when the current is flowing only through the first bus bar and the third bus bar, and the values of the first magnetic detecting element and the second magnetic detecting element of the second current sensor.
- 4 is a graph showing the relationship between magnetic field intensity detected by each magnetic detection element;
- the vertical axis indicates the detected magnetic field intensity of each of the first magnetic detection element and the second magnetic detection element, and the horizontal axis indicates the value of the current flowing through each of the first bus bar and the third bus bar.
- a solid line L1 indicates the magnetic field strength detected by the first magnetic detection element, and a dotted line L2 indicates the magnetic field strength detected by the second magnetic detection element.
- the first magnetic field acting on the second magnetic detection element 120b The magnetic field component Bn2 in the direction (X-axis direction) becomes larger than the magnetic field component Bn1 in the first direction (X-axis direction) acting on the first magnetic detecting element 120a.
- the detected magnetic field strength of the magnetic field component Bn2 in the first direction (X-axis direction) of the external magnetic field acting on the second magnetic detection element 120b is the external magnetic field acting on the first magnetic detection element 120a. is greater than the detected magnetic field strength of the magnetic field component Bn1 in the first direction (X-axis direction).
- the processing circuit 130 controls the first magnetic detection element 120a and the second magnetic detection element 120b so that the detected value of the magnetic field component in the first direction (X-axis direction) of the external magnetic field is the same. 1 Correct the sensitivity of the magnetic detection element 120a.
- the processing circuit 130 causes the first magnetic detection element 120a and the second magnetic detection element 120b to be externally amplified as indicated by arrow G in FIG.
- the sensitivity of the first magnetic detection element 120a is increased so that the detected values of the magnetic field components in the first direction (X-axis direction) of the magnetic field are the same. That is, the sensitivity of the first magnetic detection element 120a is increased by (Bn2/Bn1). Note that the relationship (Bn2/Bn1)>1 is satisfied. Since the strength of the magnetic field generated with respect to the value of the current flowing through the busbar increases linearly, Bn2/Bn1 is a constant.
- FIG. 9 shows the value of the current flowing through the second bus bar and the detected magnetic field intensity of each of the first magnetic detection element and the second magnetic detection element of the second current sensor when the current is flowing only through the second bus bar.
- the vertical axis indicates the magnetic field intensity detected by each of the first magnetic detection element and the second magnetic detection element
- the horizontal axis indicates the value of the current flowing through the second bus bar.
- a solid line L3 indicates the detected magnetic field strength of the first magnetic detection element before correction
- a dotted line L4 indicates the detected magnetic field strength of the second magnetic detection element
- a dashed line L5 indicates the detected magnetic field strength of the first magnetic detection element after correction.
- the magnetic field component B1 in the first direction (X-axis direction) acting on the first magnetic detection element 120a 120b is larger than the magnetic field component B2 in the first direction (X-axis direction) acting on 120b.
- the detected magnetic field intensity of the magnetic field component B1 in the first direction (X-axis direction) of the magnetic field acting on the first magnetic sensing element 120a before correction acts on the second magnetic sensing element 120b. It is greater than the detected magnetic field strength of the magnetic field component B2 in the first direction (X-axis direction) of the magnetic field. Further, the detected magnetic field strength of the magnetic field component B1 of the first magnetic detection element 120a corrected to increase the sensitivity as indicated by arrow G is higher than the detected magnetic field strength of the magnetic field component B1 of the first magnetic detection element 120a before correction. (Bn2/Bn1) times larger.
- FIG. 10 shows the value of the current flowing through each of the first to third bus bars, the first magnetic detection element of the second current sensor, and the third bus bar when the current is flowing through each of the first to third bus bars.
- 2 is a graph showing the relationship between detected magnetic field intensity of each of the two magnetic detection elements;
- the vertical axis indicates the detected magnetic field intensity of each of the first magnetic detection element and the second magnetic detection element, and the horizontal axis indicates the value of the current flowing through each of the first to third bus bars.
- the magnetic field strength detected by the first magnetic detection element after correction is indicated by a thin solid line L6
- the magnetic field strength detected by the second magnetic detection element is indicated by a chain double-dashed line L7
- the magnetic field strength detected by the first magnetic detection element after correction and the second magnetic field are shown.
- a thick solid line L8 indicates the difference from the magnetic field intensity detected by the detection element.
- the detected magnetic field intensity of the magnetic field component (B1+Bn1) in the first direction (X-axis direction) of the magnetic field acting on the first magnetic sensing element 120a after correction acts on the second magnetic sensing element 120b. It is greater than the detected magnetic field intensity of the magnetic field component (B2+Bn2) in the first direction (X-axis direction) of the magnetic field.
- the value of the current I2 to be measured is calculated by calculating the difference between the detected magnetic field intensity of the first magnetic detection element 120a and the detected magnetic field intensity of the second magnetic detection element 120b after correction.
- the third operational amplifier 132 calculates the difference between the output value of the first operational amplifier 131a and the output value of the second operational amplifier 131b.
- the detected magnetic field strength of the magnetic field component Bn1 of the first magnetic detection element 120a after the correction becomes the same as the detected magnetic field strength of the magnetic field component Bn2 of the second magnetic detection element 120b, and they are canceled by each other.
- An external magnetic field can be canceled.
- the first bus bar 110a and the third bus bar 110c, which are adjacent bus bars, are arranged so as to satisfy the relationship (Bn2/Bn1)>1, the difference output value from the processing circuit 130 increases. , the S/N ratio can be improved.
- the processing circuit 130 controls the first direction ( X-axis direction) of the magnetic field generated by the current I2 flowing through the second bus bar 110b, which is the measured bus bar of each of the first magnetic detection element 120a and the second magnetic detection element 120b, while mutually canceling the detected values of the magnetic field components.
- the value of the current I2 flowing through the second bus bar 110b, which is the bus bar to be measured, is calculated from the difference between the absolute values of the detected magnetic field components in the first direction (X-axis direction).
- FIG. 11 shows the value of the current flowing through each of the first to third bus bars, the value of the current flowing through each of the first to third bus bars, the first magnetic detection element of the second current sensor, and the third bus bar.
- 2 is a graph showing the relationship between output values of two magnetic detection elements;
- the vertical axis represents the output value (V) of each of the first magnetic sensing element and the second magnetic sensing element, and the horizontal axis represents the current value (A) flowing through each of the first to third bus bars.
- a solid line indicates the output value of the first magnetic detection element, and a dotted line indicates the output value of the second magnetic detection element.
- the output value of the first magnetic detection element 120a before correction became larger than the output value of the second magnetic detection element 120b.
- FIG. 12 shows the difference output value between the output value of the magnetic field component B1 of the first magnetic detection element before correction and the output value of the magnetic field component B2 of the second magnetic detection element, and the magnetic field of the first magnetic detection element before correction.
- 4 is a graph showing a differential output value between an output value by a component Bn1 and an output value by a magnetic field component Bn2 of a second magnetic sensing element;
- the vertical axis indicates the differential output value (V)
- the horizontal axis indicates the current value (A) flowing through each of the first to third bus bars.
- a solid line represents the difference output value between the output value of the magnetic field component B1 of the first magnetic detection element before correction and the output value of the magnetic field component B2 of the second magnetic detection element, and the magnetic field component Bn1 of the first magnetic detection element before correction.
- the dotted line indicates the differential output value between the output value of Bn2 and the output value of the magnetic field component Bn2 of the second magnetic detection element.
- the difference output value between the output value due to the magnetic field component Bn1 of the first magnetic detection element 120a before correction and the output value due to the magnetic field component Bn2 of the second magnetic detection element 120b is not constant. , the effect of the external magnetic field could not be canceled.
- FIG. 13 shows the difference output value between the corrected output value by the magnetic field component B1 of the first magnetic detection element and the output value by the magnetic field component B2 of the second magnetic detection element, and the magnetic field of the first magnetic detection element after correction.
- 4 is a graph showing a differential output value between an output value by a component Bn1 and an output value by a magnetic field component Bn2 of a second magnetic sensing element;
- the vertical axis indicates the differential output value (V)
- the horizontal axis indicates the current value (A) flowing through each of the first to third bus bars.
- the solid line represents the difference output value between the corrected output value by the magnetic field component B1 of the first magnetic detection element and the output value by the magnetic field component B2 of the second magnetic detection element, and the corrected magnetic field component Bn1 of the first magnetic detection element.
- the dotted line indicates the differential output value between the output value of Bn2 and the output value of the magnetic field component Bn2 of the second magnetic detection element.
- the difference output value between the corrected output value due to the magnetic field component Bn1 of the first magnetic detection element 120a and the output value due to the magnetic field component Bn2 of the second magnetic detection element 120b becomes constant at 0. It was possible to cancel the influence of the external magnetic field.
- the difference output value between the corrected output value due to the magnetic field component B1 of the first magnetic detection element and the output value due to the magnetic field component B2 of the second magnetic detection element increases, and the S/N ratio increases. could be improved.
- the current sensor according to the present embodiment cancels the external magnetic field even when a nonuniform external magnetic field acts on the first magnetic detection element 120a and the second magnetic detection element 120b. It was confirmed that the target current value could be measured with high accuracy.
- the first magnetic detection element 120a and the second magnetic detection element 120b are positioned side by side in the third direction (Y-axis direction). Thereby, each of the first magnetic detection element 120a and the second magnetic detection element 120b and the processing circuit 130 can be easily connected by wires.
- the first magnetic detection element 120a and the second magnetic detection element 120b are arranged in the first direction (X-axis direction) of the second bus bar 110b when viewed from the second direction (Z-axis direction). It overlaps with the central part C in . As a result, the influence of the external magnetic field can be reduced, and the value of the current to be measured can be measured with higher accuracy.
- the method for correcting the second current sensor 100b has been described as an example, but the method for sequentially correcting the first current sensor 100a, the second current sensor 100b, and the third current sensor 100c will be described.
- FIG. 14 is a flowchart showing a method of sequentially correcting a plurality of current sensors.
- a current is passed through the second bus bar 110b (step S1).
- the first current sensor 100a and the third current sensor 100c are sensitive to the magnetic field generated by the current flowing through the second bus bar 110b.
- Each output value of the third current sensor 100c is set to 0 (step S2).
- a current is passed through each of the first bus bar 110a and the third bus bar 110c (step S3).
- the output of the second current sensor 100b with respect to the magnetic field generated by the current flowing through each of the first bus bar 110a and the third bus bar 110c The value is set to 0 (step S4).
- the current sensor when a current flows through the second bus bar 110b, which is one of the plurality of bus bars to be measured, the current sensor is adjacent to the second bus bar 110b.
- the first current sensor 100a including the first busbar 110a, which is another busbar to be measured by correcting the sensitivity of the first magnetic detection element 120a, the current flowing through the second busbar 110b in the first current sensor 100a generates A first step (steps S1 and S2) is performed to set the detected value of the magnetic field component in the first direction (X-axis direction) of the magnetic field to zero.
- the second bus bar 110b which is one of the plurality of bus bars to be measured
- the second bus bar to be measured adjacent to the second bus bar 110b.
- the third current sensor 100c including three busbars 110c as well, by correcting the sensitivity of the first magnetic detection element 120a, the first direction (X-axis direction) is set to 0. If only two bus bars to be measured are arranged, the third current sensor 100c is not corrected.
- Step S3, Step S3, S4 when a current is passed through each of the first bus bar 110a and the third bus bar 110c, the sensitivity of the first magnetic detection element 120a is corrected in the second current sensor 100b including the second bus bar 110b.
- a second step (Step S3, Step S3, S4) is performed.
- the third bus bar 110c does not exist, so that in the second step, current is passed through the first bus bar 110a.
- the first current sensor 100a to the third current sensor 100c may be adjusted to a desired sensitivity.
- a method of correcting the sensitivity of the first magnetic detection element 120a for example, a method of cutting a fuse connected to the first operational amplifier 131a in the processing circuit 130 to change the resistance value of the circuit may be used.
- a method of changing the amplification factor of the first operational amplifier 131a by an amplifier circuit in the processing circuit 130 may be used.
- the value of the current to be measured flowing through each of the plurality of busbars to be measured is accurately measured by each of the plurality of current sensors while suppressing the mutual influence of the plurality of busbars to be measured that are arranged adjacent to each other. can do.
- Embodiment 2 A current sensor according to Embodiment 2 of the present invention will be described below with reference to the drawings.
- the current sensor according to Embodiment 2 of the present invention differs from the current sensor according to Embodiment 1 of the present invention in the arrangement of the first magnetic detection element and the second magnetic detection element. The description of the configuration similar to is not repeated.
- FIG. 15 is a plan view showing the arrangement relationship among the busbar to be measured, the first magnetic detection element and the second magnetic detection element in the current sensor according to Embodiment 2 of the present invention.
- FIG. 16 is a side view of the arrangement relationship of FIG. 15 viewed from the direction of arrow XVI. Housing 240 is not shown in FIG.
- the first magnetic detection element 120a and the second magnetic The detection elements 120b are positioned so as to overlap each other when viewed from the second direction (Z-axis direction).
- the first magnetic detection element 120a is positioned between the busbar to be measured and the second magnetic detection element 120b.
- the first magnetic detection element 120a and the second magnetic detection element 120b are housed in the housing 240. As shown in FIG.
- the distance H2 between the second magnetic detection element 120b and the bus bar under measurement in the second direction (Z-axis direction) is greater than the distance H1 between the first magnetic detection element 120a and the bus bar under measurement in the second direction (Z-axis direction).
- the first magnetic detection element 120a and the second magnetic detection element 120b overlap each other when viewed from the second direction (Z-axis direction).
- the housing 240 can be made smaller.
- the positions of the first magnetic detection element 120a and the second magnetic detection element 120b are aligned in the first direction (X-axis direction). If at least a part of each of the detection elements 120b overlaps each other in the second direction (Z-axis direction), the first magnetic detection element 120a and the second magnetic detection element 120b are positioned in the first direction (X-axis direction). may be offset from each other.
- the first magnetic detection element 120a and the second magnetic detection element 120b are arranged such that the magnetosensitive surfaces of the first magnetic detection element 120a and the second magnetic detection element 120b are along the XY plane.
- the first magnetic detection element 120a and the second magnetic detection element 120b may be arranged such that the magnetic sensing surfaces of the first magnetic detection element 120a and the second magnetic detection element 120b are arranged along the XZ plane.
- FIG. 17 is a plan view showing the arrangement relationship among the busbar to be measured, the first magnetic detection element, and the second magnetic detection element in the current sensor according to the modification of the second embodiment of the present invention.
- FIG. 18 is a front view of the layout relationship of FIG. 17 viewed from the direction of arrow XVIII.
- 19 is a side view of the arrangement relationship in FIG. 17 viewed from the direction of arrow XIX.
- Board 170 and housing 241 are not shown in FIG.
- the first magnetic detection element 120a and the The magnetic sensing surface of each of the second magnetic detection elements 120b is arranged along the XZ plane, and the first magnetic detection element 120a and the second magnetic detection element 120b are arranged from the second direction (Z-axis direction). Look, they are located on top of each other.
- the first magnetic detection element 120a and the second magnetic detection element 120b are accommodated in the housing 241. As shown in FIG.
- the spacing in the second direction (Z-axis direction) between the second magnetic detection element 120b and the busbar to be measured is larger than the spacing in the second direction (Z-axis direction) between the first magnetic detection element 120a and the busbar to be measured.
- Embodiment 2 of the present invention after the first magnetic detection element 120a and the second magnetic detection element 120b are arranged side by side on a lead frame and sealed with resin, the terminal portion of the lead frame is bent to form the substrate 170. As shown in FIGS. 17 to 19, the first magnetic sensing element 120a and the second magnetic sensing element 120b are bonded together such that the magnetosensitive surfaces of the first magnetic sensing element 120a and the second magnetic sensing element 120b are aligned along the XZ plane. and a second magnetic detection element 120b.
- This modification does not require complicated processing such as providing a step in the lead frame for differentiating the positions of the first magnetic detection element 120a and the second magnetic detection element 120b in the second direction (Z-axis direction). can be
- Embodiment 3 A current sensor according to Embodiment 3 of the present invention will be described below with reference to the drawings. Since the current sensor according to Embodiment 3 of the present invention differs from the current sensor according to Embodiment 2 of the present invention in the arrangement of the second magnetic detection element, the configuration is the same as that of the current sensor according to Embodiment 2 of the present invention. does not repeat the description.
- FIG. 20 is a plan view showing the arrangement relationship among the busbar to be measured, the first magnetic detection element and the second magnetic detection element in the current sensor according to Embodiment 3 of the present invention.
- FIG. 21 is a side view of the arrangement relationship in FIG. 20 viewed from the direction of arrow XXI.
- the first magnetic detection element 120a and the second magnetic The detection elements 120b are positioned so as to overlap each other when viewed from the second direction (Z-axis direction).
- the bus bar to be measured is positioned between the first magnetic detection element 120a and the second magnetic detection element 120b.
- the distance H2 between the second magnetic detection element 120b and the bus bar under measurement in the second direction (Z-axis direction) is greater than the distance H1 between the first magnetic detection element 120a and the bus bar under measurement in the second direction (Z-axis direction).
- the first magnetic detection element 120a and the second magnetic detection element 120b are arranged on both sides of the bus bar to be measured in the second direction (Z-axis direction). ), by arranging them so as to overlap each other, the degree of freedom in arrangement of the first magnetic detection element 120a and the second magnetic detection element 120b can be increased.
- the positions of the first magnetic detection element 120a and the second magnetic detection element 120b are aligned in the first direction (X-axis direction). If at least a part of each of the detection elements 120b overlaps each other in the second direction (Z-axis direction), the first magnetic detection element 120a and the second magnetic detection element 120b are positioned in the first direction (X-axis direction). may be offset from each other.
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Abstract
Description
図1は、本発明の実施形態1に係る複数の電流センサの構成を示す斜視図である。図2は、図1の複数の電流センサを矢印II方向から見た側面図である。図3は、図2の電流センサをIII-III線矢印方向から見た断面図である。図4は、図2の電流センサを矢印IV方向から見た斜視図である。図5は、図4の電流センサを矢印V方向から見た平面図である。図4および図5においては、後述するハウジングの一部を図示していない。
図8は、第1バスバーおよび第3バスバーのみに電流が流れているときの、第1バスバーおよび第3バスバーの各々を流れる電流の値と、第2電流センサの第1磁気検出素子および第2磁気検出素子の各々の検出磁界強度との関係を示すグラフである。図8においては、縦軸に、第1磁気検出素子および第2磁気検出素子の各々の検出磁界強度、横軸に、第1バスバーおよび第3バスバーの各々を流れる電流の値を示している。また、第1磁気検出素子の検出磁界強度を実線L1、第2磁気検出素子の検出磁界強度を点線L2で示している。
以下、本発明の実施形態2に係る電流センサについて図を参照して説明する。本発明の実施形態2に係る電流センサは、第1磁気検出素子および第2磁気検出素子の配置が本発明の実施形態1に係る電流センサと異なるため、本発明の実施形態1に係る電流センサと同様である構成については説明を繰り返さない。
以下、本発明の実施形態3に係る電流センサについて図を参照して説明する。本発明の実施形態3に係る電流センサは、第2磁気検出素子の配置が本発明の実施形態2に係る電流センサと異なるため、本発明の実施形態2に係る電流センサと同様である構成については説明を繰り返さない。
Claims (10)
- 測定対象の電流が流れる被測定バスバーと、
前記被測定バスバーに対して第1方向に間隔をあけて隣接配置された隣接バスバーと、
前記被測定バスバーに前記第1方向と直交する第2方向に間隔をあけて対向しつつ前記被測定バスバーを流れる前記電流により発生する磁界の前記第1方向の磁界成分を検出する、第1磁気検出素子および第2磁気検出素子と、
前記第1磁気検出素子および前記第2磁気検出素子の各々と電気的に接続され、前記第1磁気検出素子および前記第2磁気検出素子の各々からの検出信号を処理する処理回路と、
前記処理回路と電気的に接続され、前記検出信号が前記処理回路によって処理された出力信号を出力する信号端子とを備え、
前記第2磁気検出素子と前記被測定バスバーとの前記第2方向における間隔は、前記第1磁気検出素子と前記被測定バスバーとの前記第2方向における間隔より大きく、
前記処理回路は、前記第1磁気検出素子および前記第2磁気検出素子の各々の、前記隣接バスバーから発生する外部磁界の前記第1方向の磁界成分の検出値を互いに減殺しつつ、前記第1磁気検出素子および前記第2磁気検出素子の各々の前記被測定バスバーを流れる前記電流により発生する磁界の前記第1方向の磁界成分の検出値の絶対値の差分から前記被測定バスバーを流れる前記電流の値を算出する、電流センサ。 - 前記処理回路は、前記第1磁気検出素子および前記第2磁気検出素子の各々の、前記隣接バスバーから発生する外部磁界の前記第1方向の磁界成分の検出値が互いに同一となるように、前記第1磁気検出素子の感度を補正する、請求項1に記載の電流センサ。
- 前記処理回路は、前記第1磁気検出素子および前記第2磁気検出素子の各々の、前記隣接バスバーから発生する外部磁界の前記第1方向の磁界成分の検出値が互いに同一となるように、前記第1磁気検出素子の感度を上げる、請求項2に記載の電流センサ。
- 前記第1磁気検出素子および前記第2磁気検出素子は、前記第1方向および前記第2方向の各々に直交する第3方向において並んで位置している、請求項1から請求項3のいずれか1項に記載の電流センサ。
- 前記第1磁気検出素子および前記第2磁気検出素子は、前記第2方向から見て、互いに重なって位置している、請求項1から請求項3のいずれか1項に記載の電流センサ。
- 前記第1磁気検出素子および前記第2磁気検出素子の各々は、前記第2方向から見て、前記被測定バスバーの前記第1方向における中心部と重なっている、請求項1から請求項5のいずれか1項に記載の電流センサ。
- 測定対象の電流が流れる被測定バスバーと、
前記被測定バスバーに対して第1方向に間隔をあけて隣接配置された隣接バスバーと、
前記被測定バスバーに前記第1方向と直交する第2方向に間隔をあけて対向しつつ前記被測定バスバーを流れる前記電流により発生する磁界の前記第1方向の磁界成分を検出する、第1磁気検出素子および第2磁気検出素子とを備える電流センサの補正方法であって、
前記第2磁気検出素子と前記被測定バスバーとの前記第2方向における間隔は、前記第1磁気検出素子と前記被測定バスバーとの前記第2方向における間隔より大きく、
前記電流センサにおいては、前記第1磁気検出素子および前記第2磁気検出素子の各々の検出値の絶対値の差分から前記被測定バスバーを流れる前記電流の値を算出し、
前記第1磁気検出素子および前記第2磁気検出素子の各々の、前記隣接バスバーから発生する外部磁界の前記第1方向の磁界成分の検出値が互いに同一となるように、前記第1磁気検出素子の感度を補正する、電流センサの補正方法。 - 前記第1磁気検出素子および前記第2磁気検出素子の各々の、前記隣接バスバーから発生する外部磁界の前記第1方向の磁界成分の検出値が互いに同一となるように、前記第1磁気検出素子の感度を上げる、請求項7に記載の電流センサの補正方法。
- 第1方向に間隔をあけて隣接配置されて測定対象の電流が流れる複数の被測定バスバーの各々を流れる前記電流の値を測定する、複数の電流センサの補正方法であって、
前記複数の電流センサの各々は、前記複数の被測定バスバーのうちのいずれか1つの被測定バスバーを含み、かつ、該被測定バスバーに前記第1方向と直交する第2方向に間隔をあけて対向しつつ該被測定バスバーを流れる前記電流により発生する磁界の前記第1方向の磁界成分を検出する、第1磁気検出素子および第2磁気検出素子を含み、
前記複数の電流センサの各々においては、前記第2磁気検出素子と対向する前記被測定バスバーとの前記第2方向における間隔は、前記第1磁気検出素子と対向する前記被測定バスバーとの前記第2方向における間隔より大きく、
前記複数の電流センサの各々においては、前記第1磁気検出素子および前記第2磁気検出素子の各々の検出値の絶対値の差分から各自の前記被測定バスバーを流れる前記電流の値を算出し、
前記複数の被測定バスバーのうちの一の被測定バスバーに前記電流を流した際に、該一の被測定バスバーに隣接する他の被測定バスバーを含む電流センサにおいて、前記第1磁気検出素子の感度を補正することにより、該電流センサにおける前記一の被測定バスバーを流れる前記電流によって発生する磁界の前記第1方向の磁界成分の検出値を0にする、第1工程と、
前記他の被測定バスバーに前記電流を流した際に、前記一の被測定バスバーを含む電流センサにおいて、前記第1磁気検出素子の感度を補正することにより、該電流センサにおける前記他の被測定バスバーを流れる前記電流によって発生する磁界の前記第1方向の磁界成分の検出値を0にする、第2工程とを備える、複数の電流センサの補正方法。 - 前記第1工程において、前記複数の被測定バスバーのうちの一の被測定バスバーに前記電流を流した際に、該一の被測定バスバーに隣接するさらに他の被測定バスバーを含む電流センサにおいても、前記第1磁気検出素子の感度を補正することにより、該電流センサにおける前記一の被測定バスバーを流れる前記電流によって発生する磁界の前記第1方向の磁界成分の検出値を0にし、
前記第2工程において、前記他の被測定バスバーおよび前記さらに他の被測定バスバーの各々に前記電流を流した際に、前記一の被測定バスバーを含む電流センサにおいて、前記第1磁気検出素子の感度を補正することにより、該電流センサにおける前記さらに他の被測定バスバーを流れる前記電流によって発生する磁界の前記第1方向の磁界成分の検出値を0にする、請求項9に記載の複数の電流センサの補正方法。
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JP2021135049A (ja) * | 2020-02-21 | 2021-09-13 | Tdk株式会社 | 電流センサ |
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2022
- 2022-08-24 CN CN202280065260.XA patent/CN118043682A/zh active Pending
- 2022-08-24 DE DE112022004664.3T patent/DE112022004664T5/de active Pending
- 2022-08-24 JP JP2023550460A patent/JPWO2023053792A1/ja active Pending
- 2022-08-24 WO PCT/JP2022/031865 patent/WO2023053792A1/ja active Application Filing
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2024
- 2024-03-18 US US18/607,619 patent/US20240219428A1/en active Pending
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JP2000292455A (ja) * | 1999-04-06 | 2000-10-20 | Yazaki Corp | 電流検出装置 |
JP2005195427A (ja) * | 2004-01-06 | 2005-07-21 | Asahi Kasei Electronics Co Ltd | 電流測定装置、電流測定方法および電流測定プログラム |
JP2006112968A (ja) * | 2004-10-15 | 2006-04-27 | Toyota Motor Corp | 電流検出装置 |
JP2008298761A (ja) * | 2007-06-04 | 2008-12-11 | Koshin Denki Kk | 電流センサ |
JP2010002277A (ja) * | 2008-06-19 | 2010-01-07 | Tdk Corp | 電流センサ |
JP2011232246A (ja) * | 2010-04-28 | 2011-11-17 | Yazaki Corp | 電流検出装置 |
JP2012026727A (ja) * | 2010-07-19 | 2012-02-09 | Denso Corp | 電流センサ |
JP2013170878A (ja) * | 2012-02-20 | 2013-09-02 | Alps Green Devices Co Ltd | 電流センサ |
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WO2016006410A1 (ja) * | 2014-07-07 | 2016-01-14 | アルプス・グリーンデバイス株式会社 | 電流センサ |
JP2021135049A (ja) * | 2020-02-21 | 2021-09-13 | Tdk株式会社 | 電流センサ |
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WO2024095857A1 (ja) * | 2022-11-04 | 2024-05-10 | 株式会社村田製作所 | 電流センサ |
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CN118043682A (zh) | 2024-05-14 |
US20240219428A1 (en) | 2024-07-04 |
JPWO2023053792A1 (ja) | 2023-04-06 |
DE112022004664T5 (de) | 2024-07-18 |
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