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WO2022237532A1 - Harmless treatment method for recovering sulfur, rhenium, and arsenic from arsenic sulfide slag - Google Patents

Harmless treatment method for recovering sulfur, rhenium, and arsenic from arsenic sulfide slag Download PDF

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WO2022237532A1
WO2022237532A1 PCT/CN2022/089408 CN2022089408W WO2022237532A1 WO 2022237532 A1 WO2022237532 A1 WO 2022237532A1 CN 2022089408 W CN2022089408 W CN 2022089408W WO 2022237532 A1 WO2022237532 A1 WO 2022237532A1
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arsenic
rhenium
solution
leaching
sulfur
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PCT/CN2022/089408
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French (fr)
Chinese (zh)
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刘智勇
刘志宏
洪明浩
李启厚
张家润
何雯睿
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中南大学
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Priority to GB2316454.4A priority Critical patent/GB2621039A/en
Publication of WO2022237532A1 publication Critical patent/WO2022237532A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/04Working-up slag
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/02Preparation of sulfur; Purification
    • C01B17/06Preparation of sulfur; Purification from non-gaseous sulfides or materials containing such sulfides, e.g. ores
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G28/00Compounds of arsenic
    • C01G28/008Sulfides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G47/00Compounds of rhenium
    • C01G47/003Preparation involving a liquid-liquid extraction, an adsorption or an ion-exchange
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/0018Mixed oxides or hydroxides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/11Removing sulfur, phosphorus or arsenic other than by roasting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0002Preliminary treatment
    • C22B15/001Preliminary treatment with modification of the copper constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0063Hydrometallurgy
    • C22B15/0065Leaching or slurrying
    • C22B15/0067Leaching or slurrying with acids or salts thereof
    • C22B15/0071Leaching or slurrying with acids or salts thereof containing sulfur
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0063Hydrometallurgy
    • C22B15/0084Treating solutions
    • C22B15/0086Treating solutions by physical methods
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0063Hydrometallurgy
    • C22B15/0084Treating solutions
    • C22B15/0089Treating solutions by chemical methods
    • C22B15/0093Treating solutions by chemical methods by gases, e.g. hydrogen or hydrogen sulfide
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/04Extraction of metal compounds from ores or concentrates by wet processes by leaching
    • C22B3/06Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic acid solutions, e.g. with acids generated in situ; in inorganic salt solutions other than ammonium salt solutions
    • C22B3/08Sulfuric acid, other sulfurated acids or salts thereof
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/42Treatment or purification of solutions, e.g. obtained by leaching by ion-exchange extraction
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B30/00Obtaining antimony, arsenic or bismuth
    • C22B30/04Obtaining arsenic
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B61/00Obtaining metals not elsewhere provided for in this subclass
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • C22B7/007Wet processes by acid leaching
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/02Working-up flue dust
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/12Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Definitions

  • the invention belongs to the technical field of metallurgy, and in particular relates to a method for recovering sulfur rhenium from arsenic sulfide slag and harmless disposal of arsenic.
  • arsenic sulfide slag contains valuable metals, such as copper (Cu) and rhenium (Re).
  • the content of Re in the earth's crust is very low, mainly associated with metal sulfide ores, and is an extremely valuable scattered metal. Because of its excellent properties such as high temperature resistance and corrosion resistance, it is widely used in high temperature alloys, aerospace and other important fields, and is an important resource. Therefore, it is of great significance to recover Re from arsenic sulfide slag.
  • the content of Re in arsenic sulfide slag is between 0.1-2%, which has huge economic recovery value.
  • arsenic sulfide slag there are two main methods for dealing with arsenic sulfide slag, one is to reduce the leaching toxicity of arsenic sulfide slag through stabilization and solidification, and the other is to convert arsenic sulfide slag into arsenic-containing products in a resourceful way for recycling .
  • the inventors found that the concentration of rhenium in the arsenic-containing solution obtained from the treatment of arsenic sulfide slag is very low, and it is very difficult to recover and prepare high-purity rhenium products from this arsenic-containing solution.
  • the present invention provides a method for recovering sulfur rhenium from arsenic sulfide slag and arsenic harmless disposal.
  • This method makes arsenic preferentially precipitated, and the reaction conditions are well controlled during the precipitation process, so that the loss of rhenium in the process of arsenic precipitation is very small, so that the arsenic and copper rhenium are separated, and the separated solution improves the resin to improve the adsorption efficiency of rhenium.
  • the arsenic sulfide slag is leached by oxygen pressure acid, and the arsenic, copper, and rhenium in the slag are leached efficiently.
  • the present invention solves the problem that the arsenic and the valuable metal copper-rhenium cannot be completely separated, and realizes the stabilization of the arsenic efficiently.
  • the method of the invention can recover sulfur, copper and rhenium from the arsenic sulfide slag, and can also treat the arsenic harmlessly, and has the advantages of environmental protection, economy, energy saving, high efficiency, high resource recovery rate and the like.
  • a method for recovering sulfur rhenium and arsenic harmless disposal from arsenic sulfide slag comprising the following steps:
  • Oxygen pressure acid leaching take arsenic sulfide slag in the reaction kettle, add sulfuric acid and additives therein, pass oxidizing gas into the reaction kettle, carry out oxygen pressure leaching, after the oxygen pressure leaching is finished, carry out separation, obtain containing Arsenic-copper-rhenium leaching solution A and sulfur-containing leaching slag A;
  • the method of the present invention is particularly suitable for treating the following arsenic sulfide slag, which includes the following main components in terms of mass percentage: arsenic: 1%-60%, sulfur: 1-50%, copper: 0.1%-5%, Rhenium: 0.1%-2%.
  • the ratio of valence arsenic concentration to pentavalent arsenic concentration affects the stability of arsenic-fixed minerals.
  • the temperature of the oxygen pressure leaching is 140-170°C, such as 140°C, 150°C, 160°C, 170°C.
  • the pressure of the oxygen pressure leaching is 0.5-3.0 MPa, such as 0.5 MPa, 1 MPa, 1.5 MPa, 2.0 MPa, 2.5 MPa, 3.0 MPa.
  • the concentration of sulfuric acid used is 5-50g/L, such as 5g/L, 10g/L, 20g/L, 30g/L, 50g/L.
  • the volume to mass ratio (ml:g) of sulfuric acid and arsenic sulfide slag is (3:1)-(20:1), more preferably (10:1)-(20:1) (ml:g).
  • the additive is at least one of calcium lignosulfonate and sodium lignosulfonate.
  • the present inventors found that adding the above-mentioned additives during oxygen pressure acid leaching can remove the wrapping of arsenic, copper, and rhenium by sulfur, thereby increasing the leaching rate of arsenic, copper, and rhenium.
  • the mass ratio of the additive to the arsenic sulfide slag is (1:200)-(1:20).
  • step (1) the oxygen pressure leaching is carried out under stirring, and the stirring speed is 500-800r/min.
  • the oxygen pressure leaching time is 5-10h.
  • the oxidizing gas is selected from at least one of oxygen, air, and oxygen-enriched air.
  • the ratio of trivalent arsenic concentration (g/L) to pentavalent arsenic concentration (g/L) in the arsenic-containing copper rhenium leach solution A described in step (1) is (4:1)-(1 :9), such as 4:1, 3:1, 7:3, 6:4, 1:1, 1:2, 1:3, 1:4, 1:5, 1:6, 1:7, 1 :8, 1:9.
  • the arsenic-containing copper-rhenium leaching solution A in step (1) contains trivalent arsenic and pentavalent arsenic, wherein the content of pentavalent arsenic accounts for 20-90 wt% of the total arsenic content.
  • step (1) the operation of step (1) is specifically: get arsenic sulfide slag in the reactor, and add sulfuric acid solution and calcium lignosulfonate, the volume to mass ratio of sulfuric acid solution and arsenic sulfide slag (ml :g) is (10:1)-(20:1), the concentration of sulfuric acid is 10-50g/L, and the mass ratio of calcium lignosulfonate to arsenic sulfide slag is (1:200)-(1:50), Pass oxidizing gas into the reaction kettle, carry out oxygen pressure leaching at temperature 140-170°C, oxygen partial pressure 0.5-3.0MPa, rotation speed 500-800r/min, and control the leaching time to 5-10h.
  • the concentration of trivalent arsenic in the solution (g/L)
  • the ratio to the concentration (g/L) of pentavalent arsenic is between (4:1)-(1:9).
  • the present inventors found that when trivalent arsenic and pentavalent arsenic exist in the solution at the same time, the process of arsenic precipitation is obviously accelerated, and the leaching concentration of arsenic in scorodite precipitation is lower.
  • step (2) the sulfur-containing leaching residue A is recovered by hot filtration to obtain sulfur. Sulfur is available for sale. Hot filter residue B can be returned to the batching system.
  • the temperature of the hot filtration is 120-250°C, more preferably the hot filtration is carried out at 130-170°C.
  • the time for thermal filtration is 10-120 min, more preferably 10-40 min.
  • the pressure of suction filtration is 0.3-2.0Mpa.
  • the present inventors have found that the sulfur-containing leaching slag A washed and dried is heated and suction-filtered in a well-sealed filter device, the sulfur in the slag can be fully recovered, and a high-purity sulfur product can be obtained, with a purity greater than or equal to 97%. %.
  • step (2) the filter device is heated in an oven.
  • the iron salt solution is selected from at least one of ferrous sulfate solution, ferric sulfate solution, ferrous chloride solution, ferric chloride solution, ferrous nitrate solution, and ferric nitrate solution.
  • the neutralizing agent is NaOH solution, for example, the concentration is 0.4-0.7mol/L.
  • the pH of the reaction process is controlled to be 1.0-5.0, such as 1.0, 1.5, 2.0, 3.0, 4.0, 5.0.
  • step (3) arsenic and copper-rhenium are completely separated, and there is basically no loss of copper-rhenium in the process of arsenic precipitation.
  • the rate is as high as 99%.
  • the scorodite precipitate obtained in step (3) can be sent to landfill.
  • step (4) described macroporous weakly basic anion resin is PM404, any one in WS418, Tulsimer RCX-5143.
  • the mass ratio of the resin to the arsenic sulfide slag in step (1) is (1:10)-(1:5).
  • the adsorption temperature is 25-50°C.
  • the adsorption time is 6-8h.
  • the desorbent used is any one of ammonium thiocyanate, ammonia water, ammonium thiocyanate and ammonia water mixed solution.
  • step (4) the ammonia-containing vapor produced during evaporative concentration is cooled by a condenser tube to obtain dilute ammonia water, which can be used to prepare a desorbent.
  • the percentages involved in this article are all mass percentages, and the slag after selective arsenic precipitation and separation is investigated by leaching toxicity test by TCLP method.
  • the method provided by the invention removes the arsenic in the arsenic sulfide slag through oxygen pressure leaching.
  • the leached slag is washed and dried to obtain sulfur by hot filtration.
  • the purity of the sulfur product is as high as 97%.
  • the precipitate is piled up in the landfill; the liquid after the arsenic precipitation uses a macroporous weakly basic anion exchange resin for the adsorption of rhenium, and then the loaded resin is washed with clean water, and the rhenium-rich desorption liquid is obtained after desorption. Evaporation concentration and cooling crystallization to obtain ammonium rhenate product; after adsorption, liquid electrolysis recovers copper.
  • the method removes arsenic from the arsenic sulfide slag and synthesizes stable arsenic-fixed minerals, and can recover sulfur, copper and rhenium in the arsenic sulfide slag, realizing the separation of arsenic and valuable metals and making them harmless.
  • the invention has a high comprehensive recovery rate of resources and a wide application range of raw materials, and solves the pollution problem in the extraction process of the traditional process, especially the arsenic sulfide slag produced in the copper smelting process. The advantages of the method are more obvious.
  • the present invention adopts the method of oxygen pressure acid leaching to remove all the arsenic in the arsenic sulfide slag, the arsenic content of the raw material after the arsenic removal is low, and valuable metals such as copper and rhenium can be comprehensively recovered to reduce the arsenic content in the product;
  • the present invention adopts oxygen pressure acid leaching to oxidize S 2- in arsenic sulfide slag to S 0 , and then recovers sulfur through hot filtration to obtain sulfur, which solves the problem that sulfur in arsenic sulfide slag is difficult to recover ;
  • the present invention adopts the method of selective arsenic precipitation to make As in the leaching solution synthesize scorodite while allowing Cu and Re in the leaching solution to remain in the solution, so that As is completely separated from Cu and Re, and the synthesized scorodite prevents As from migrating , also makes the As in the smelting system have an ideal open circuit, which is a simple process flow, resource-saving, and environmentally friendly method, and the advantage of the selective arsenic precipitation method is that the harmless As and Cu are simultaneously realized. and Re separation, and the prepared scorodite has good stability, is convenient for stockpiling, and has low process cost;
  • the arsenic oxidant in the arsenic precipitation process is one of oxygen, air or oxygen-enriched air, which has a wide range of sources and low consumption, which reduces the cost in the arsenic oxidation process.
  • Fig. 1 is a schematic process flow diagram of the method of the embodiment of the present invention.
  • Fig. 2 is the SEM image of the arsenic-fixed minerals of Example 1 and Comparative Example.
  • Fig. 3 is the XRD pattern of the arsenic-fixed minerals of Example 1 and Comparative Example.
  • FIG. 1 for the process flow of the embodiment.
  • the main components of the raw material are As 25.8%, Cu 0.21%, Re 0.19%, S 34.70%, and the following steps are used for processing:
  • Oxygen pressure acid leaching Weigh a certain amount of arsenic sulfide slag in the reactor, add sulfuric acid solution and calcium lignosulfonate; feed oxidizing gas into the reactor; control the volume of sulfuric acid solution and arsenic sulfide slag
  • the mass ratio is 20:1 (ml:g)
  • the stirring speed is 800r/min
  • the concentration of sulfuric acid solution used is 10g/L
  • the mass ratio of calcium lignosulfonate to arsenic sulfide residue is 1:200
  • the oxygen partial pressure is 2Mpa.
  • the time is 6 hours, the reaction temperature is 150°C, after the leaching is completed, filter and separate to obtain the leaching solution A and the leaching residue A;
  • the leaching rate of arsenic is 98.08%
  • the leaching rate of copper is 96.38%
  • the leaching rate of rhenium is 96.83%
  • the sulfur content of the leaching residue is 91.90%, of which the elemental sulfur content is 90.80%
  • the concentration of each element in the leach solution is As 12.65g /L, Cu 101.19mg/L, Re 91.98mg/L, at this time the ratio of trivalent arsenic concentration (g/L) to pentavalent arsenic concentration (g/L) in the leaching solution is 7:3.
  • the sulfur product contains 97.10% sulfur (S) and 0.03% As.
  • the leaching concentration of arsenic in the synthesized arsenic-fixing mineral (sororite) is 0.1114mg/L, which complies with the provisions of GB5085.3-2007 (Solid Waste Identification Standard-Leach Toxicity Identification) and can be safely stockpiled.
  • copper rhenium basically does not precipitate, and the arsenic precipitation rate is as high as 99%.
  • the SEM image of the arsenic-fixed mineral prepared in this example is shown in a in FIG. 2
  • the XRD image is shown in a in FIG. 3 .
  • the concentration of each element in the solution after arsenic precipitation is As 20.92mg/L, Cu 41.09mg/L, Re 37.54mg/L.
  • Adsorption of rhenium add macroporous weakly basic anion exchange resin PM404 to the liquid B after precipitation of arsenic in step (3) for adsorption of rhenium, the mass ratio of resin to arsenic sulfide slag is 1:10, and shake at 200rpm/min , the time is 6h, the adsorption temperature is 25°C, and then 6mol/L ammonium thiocyanate is used as the desorbing agent, the shaking rate is 150r/min, the desorption temperature is 25°C, and the desorption time is 6h to obtain a rhenium-rich desorption solution.
  • the stripped liquid is evaporated and concentrated, cooled and crystallized to obtain the ammonium rhenate product.
  • solution C after adsorption contained 20.78mg/L As, 40.11mg/L Cu, and 0.05mg/L Re, and the desorption solution contained 178.34mg/L Re.
  • Solution C can recover copper by electrolysis after adsorption.
  • the main components of the raw material are As 32.8%, Cu 3.38%, Re 0.26%, S 43.23%, and the following steps are used for processing:
  • Oxygen pressure acid leaching Weigh a certain amount of arsenic sulfide slag in the reactor, add sulfuric acid solution and calcium lignosulfonate; feed oxidizing gas into the reactor; control the volume-to-mass ratio of sulfuric acid and arsenic sulfide slag 20:1 (ml:g), stirring speed 800r/min, sulfuric acid solution concentration 20g/L, mass ratio of calcium lignosulfonate to arsenic sulfide slag 1:100, reaction temperature 140°C, oxygen partial pressure 1.5 Mpa, leaching time 7h, after leaching, filter and separate to obtain leaching solution A and leaching residue A;
  • the leaching rate of arsenic is 98.23%
  • the leaching rate of copper is 95.65%
  • the leaching rate of rhenium is 97.34%
  • the sulfur content of the leaching residue is 92.30%, of which the elemental sulfur content is 91.23%
  • the concentration of each element in the leach solution is As 16.10g /L, Cu 1.61g/L, Re 126.65mg/L, at this time the ratio of trivalent arsenic concentration (g/L) to pentavalent arsenic concentration (g/L) in the leaching solution is 3:1.
  • the sulfur product contains 97.01% sulfur (S) and 0.02% As.
  • the leaching concentration of arsenic in the synthesized arsenic-fixing mineral scorodite is 0.6684mg/L, which complies with the provisions of GB5085.3-2007 (Solid Waste Identification Standard-Leach Toxicity Identification), and can be safely stockpiled.
  • copper rhenium basically does not precipitate, and the arsenic precipitation rate is as high as 99%.
  • the concentration of each element in the solution after arsenic precipitation is As 33.44mg/L, Cu 0.73g/L, Re 59.30mg/L.
  • Adsorption of rhenium add macroporous weakly basic anion exchange resin WS418 to the liquid B after the arsenic precipitation in step (3) to carry out the adsorption of rhenium, the mass ratio of resin to arsenic sulfide slag is 1:10, at 200rpm/min Oscillation, the time is 7h, the adsorption temperature is 25°C, and then 6mol/L ammonia water is used as the desorption agent, the oscillation rate is 150r/min, the desorption temperature is 25°C, and the desorption time is 7h to obtain a rhenium-rich desorption solution, and the desorption solution is carried out Concentrate by evaporation and crystallize by cooling to obtain ammonium rhenate product.
  • solution C after adsorption contained As 32.32mg/L, Cu 0.71g/L, and Re 0.07mg/L, and the desorption solution contained Re 245.67mg/L.
  • Solution C can recover copper by electrolysis after adsorption.
  • the main components of the raw material are As 30.90%, Cu 4.10%, Re 0.12%, S 44.78%, and the following steps are used for processing:
  • Oxygen pressure acid leaching Weigh a certain amount of arsenic sulfide slag in the reactor, add sulfuric acid solution and calcium lignosulfonate; feed oxidizing gas into the reactor; control the volume-to-mass ratio of sulfuric acid and arsenic sulfide slag 10:1 (ml:g), stirring speed 800r/min, sulfuric acid concentration 50g/L, mass ratio of calcium lignosulfonate to arsenic sulfide slag 1:50, reaction temperature 170°C, oxygen partial pressure 1.0Mpa , the leaching time is 5h, after the leaching is finished, filter and separate to obtain the leaching solution A and the leaching residue A;
  • the leaching rate of arsenic is 80.23%
  • the leaching rate of copper is 77.34%
  • the leaching rate of rhenium is 79.10%
  • the sulfur content of the leaching residue is 87.12%, of which the elemental sulfur content is 85.89%
  • the concentration of each element in the leach solution is As 24.79g /L, Cu 3.17g/L, Re 94.92mg/L, at this time the ratio of trivalent arsenic concentration (g/L) to pentavalent arsenic concentration (g/L) in the leaching solution is 6:4.
  • the sulfur product contains 97.12% sulfur (S) and 0.05% As.
  • the synthesized arsenic-fixed minerals meet the requirements of GB5085.3-2007 that the leaching concentration of arsenic in scorodite is 0.0758mg/L (identification standard for solid waste - identification of leaching toxicity), and can be safely stockpiled.
  • copper rhenium basically does not precipitate, and the arsenic deposition rate is as high as 99%.
  • the concentration of each element in the solution after arsenic precipitation is As 32.34mg/L, Cu 0.82g/L, Re 24.57mg/L.
  • solution C after adsorption contained As 31.80mg/L, Cu 0.82g/L, and Re 0.02mg/L, and the desorption solution contained Re 93.36mg/L.
  • Solution C can recover copper by electrolysis after adsorption.
  • the main components of the raw material are As 21.35%, Cu 5.16%, Re 0.35%, S 46.86%, and the following steps are used for processing:
  • Oxygen pressure acid leaching Weigh a certain amount of arsenic sulfide slag in the reactor, add sulfuric acid solution and calcium lignosulfonate; feed oxidizing gas into the reactor; control the volume-to-mass ratio of sulfuric acid and arsenic sulfide slag 10:1 (ml:g), stirring speed 800r/min, sulfuric acid concentration 50g/L, mass ratio of calcium lignosulfonate to arsenic sulfide slag 1:100, reaction temperature 170°C, oxygen partial pressure 3.0Mpa , the leaching time is 10h, and after the leaching is completed, filter and separate to obtain the leaching solution A and the leaching residue A;
  • the leaching rate of arsenic is 99.28%
  • the leaching rate of copper is 98.67%
  • the leaching rate of rhenium is 99.10%
  • the sulfur content of the leaching residue is 94.23%, of which the elemental sulfur content is 92.25%
  • the concentration of each element in the leach solution is As 21.19g /L, Cu 5.09g/L, Re 346.85mg/L, at this time the ratio of trivalent arsenic concentration (g/L) to pentavalent arsenic concentration (g/L) in the leaching solution is 1:9.
  • the sulfur product contains 98.09% sulfur (S) and 0.01% As.
  • the synthesized arsenic-fixed mineral meets the requirements of GB5085.3-2007 that the leaching concentration of arsenic in scorodite is 0.1427mg/L (identification standard for solid waste - identification of leaching toxicity), and can be safely stockpiled.
  • copper rhenium basically does not precipitate, and the arsenic deposition rate is as high as 99%.
  • the concentration of each element in the solution after arsenic precipitation is As 28.13mg/L, Cu 1.34g/L, Re 91.02mg/L.
  • Solution C can recover copper by electrolysis after adsorption.
  • Example 1 Take the same arsenic sulfide slag as in Example 1, and obtain leach solution A in the same way as in Example 1 step (1).
  • the leaching solution A1 was subjected to arsenic precipitation in the same manner as in step (3) of Example 1 to obtain a precipitate.
  • the leaching concentration of arsenic in the obtained precipitate was 75.326mg/L, which did not meet the requirements of GB5085.3-2007 (identification standard for solid waste - identification of leaching toxicity), and the arsenic deposition rate under this condition was only 55.78%.
  • the SEM image of the arsenic-fixed mineral prepared in this comparative example is shown in b in FIG. 2
  • the XRD image is shown in b in FIG. 3 .

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Abstract

The present invention belongs to the technical field of metallurgy, and specifically relates to a harmless treatment method for recovering sulfur, rhenium, and arsenic from arsenic sulfide slag. The method comprises four steps, namely oxygen pressure acid leaching, hot filtration, selective arsenic precipitation, and rhenium adsorption. According to the method, arsenic is preferentially precipitated, and reaction conditions are well controlled in the precipitation process, such that the loss of rhenium in the arsenic precipitation process is very small, and thus arsenic and rhenium are separated; and the resin is improved in the separated solution to improve the adsorption efficiency of rhenium, thereby obtaining high-purity rhenium products. Compared with other methods, the present invention solves the problem of arsenic and the valuable metals copper and rhenium being unable to be completely separated, and efficiently stabilizes arsenic. By means of the method in the present invention, sulfur and rhenium can be recovered from the arsenic sulfide slag, and arsenic can be harmlessly treated, and the method has the advantages of being environmentally friendly, economically viable, energy saving and high efficiency, having a high resource recovery rate, etc.

Description

一种从硫化砷渣中回收硫铼及砷无害化处置的方法A method for recovering sulfur rhenium and arsenic harmless disposal from arsenic sulfide slag 技术领域technical field
本发明属于冶金技术领域,具体涉及一种从硫化砷渣中回收硫铼及砷无害化处置的方法。The invention belongs to the technical field of metallurgy, and in particular relates to a method for recovering sulfur rhenium from arsenic sulfide slag and harmless disposal of arsenic.
背景技术Background technique
火法炼铜过程中会产生大量烟气,烟气经冷却、稀酸洗涤后送往制酸系统,而烟气夹杂的含砷与重金属颗粒会溶解于稀酸之中,形成“污酸”。为除去污酸中砷和重金属,并最大限度减少含砷废物的数量,硫化沉淀法成为冶炼厂常用的办法之一,其沉淀过程产生的黄色固体即为“硫化砷渣”。硫化砷渣是危险废物。一般来说,硫化砷渣中含有有价金属,如铜(Cu)、铼(Re)。Re在地壳中的含量非常低,主要伴生于金属硫化矿中,是一种极为贵重的稀散金属。因为其具有耐高温、耐腐蚀等优异特性,被广泛用于高温合金、航空航天等重要领域,是一种重要的资源,因此,从硫化砷渣回收Re具有重大意义。一般来说,Re在硫化砷渣中含量在0.1-2%之间,具有巨大的经济回收价值。During the process of pyrometallurgy, a large amount of flue gas will be produced. After cooling and washing with dilute acid, the flue gas will be sent to the acid system, and the particles containing arsenic and heavy metals mixed in the flue gas will dissolve in the dilute acid to form "polluted acid". . In order to remove arsenic and heavy metals in sewage acid and minimize the amount of arsenic-containing waste, the sulfidation precipitation method has become one of the commonly used methods in smelters. The yellow solid produced during the precipitation process is "arsenic sulfide slag". Arsenic sulfide slag is a hazardous waste. Generally speaking, arsenic sulfide slag contains valuable metals, such as copper (Cu) and rhenium (Re). The content of Re in the earth's crust is very low, mainly associated with metal sulfide ores, and is an extremely valuable scattered metal. Because of its excellent properties such as high temperature resistance and corrosion resistance, it is widely used in high temperature alloys, aerospace and other important fields, and is an important resource. Therefore, it is of great significance to recover Re from arsenic sulfide slag. Generally speaking, the content of Re in arsenic sulfide slag is between 0.1-2%, which has huge economic recovery value.
因此,研发一种从硫化砷渣中回收硫铼及砷无害化处置的工艺尤为迫切。Therefore, it is particularly urgent to develop a process for recovering sulfur rhenium from arsenic sulfide slag and for harmless disposal of arsenic.
发明内容Contents of the invention
目前处理硫化砷渣的方法主要是两类,一类是通过稳定化固化的方式来降低硫化砷渣的浸出毒性,另一类是通过将硫化砷渣以资源化方式转化为含砷产品进行回收。本发明人发现,对硫化砷渣处理所得含砷溶液中铼的浓度很低,从这种含砷溶液中回收制备高纯铼产品十分困难。At present, there are two main methods for dealing with arsenic sulfide slag, one is to reduce the leaching toxicity of arsenic sulfide slag through stabilization and solidification, and the other is to convert arsenic sulfide slag into arsenic-containing products in a resourceful way for recycling . The inventors found that the concentration of rhenium in the arsenic-containing solution obtained from the treatment of arsenic sulfide slag is very low, and it is very difficult to recover and prepare high-purity rhenium products from this arsenic-containing solution.
为此,本发明提供一种从硫化砷渣中回收硫铼及砷无害化处置的方法。本方法使砷优先沉淀,沉淀过程中控制好反应条件,使得砷沉淀过程中铼的损失非常小,从而使砷与铜铼分离,分离后的溶液通过对树脂进行改善,提高铼的吸附效率,从而获得高纯铼产品。另外,通过氧压酸浸硫化砷渣,渣中砷、铜、铼得到高效浸出,同时,浸出液中部分三价砷部分被氧化成五价砷,当浸出液中存在三价砷和五价砷时,会提高选择性沉砷过程中的沉砷效率、沉砷渣的稳定性。与其他方法相比,本发明解决了砷与有价金属铜铼分离无法彻底的难题,并高效实现 了砷的稳定化。本发明方法可从硫化砷渣中回收硫、铜、铼,还能够对砷无害化处置,具有环保、经济、节能、高效、资源回收率高等优点。Therefore, the present invention provides a method for recovering sulfur rhenium from arsenic sulfide slag and arsenic harmless disposal. This method makes arsenic preferentially precipitated, and the reaction conditions are well controlled during the precipitation process, so that the loss of rhenium in the process of arsenic precipitation is very small, so that the arsenic and copper rhenium are separated, and the separated solution improves the resin to improve the adsorption efficiency of rhenium. In order to obtain high-purity rhenium products. In addition, the arsenic sulfide slag is leached by oxygen pressure acid, and the arsenic, copper, and rhenium in the slag are leached efficiently. At the same time, part of the trivalent arsenic in the leach solution is partially oxidized to pentavalent arsenic. , will improve the arsenic deposition efficiency and the stability of the arsenic deposition residue in the selective arsenic deposition process. Compared with other methods, the present invention solves the problem that the arsenic and the valuable metal copper-rhenium cannot be completely separated, and realizes the stabilization of the arsenic efficiently. The method of the invention can recover sulfur, copper and rhenium from the arsenic sulfide slag, and can also treat the arsenic harmlessly, and has the advantages of environmental protection, economy, energy saving, high efficiency, high resource recovery rate and the like.
一种从硫化砷渣中回收硫铼及砷无害化处置的方法,包括以下步骤:A method for recovering sulfur rhenium and arsenic harmless disposal from arsenic sulfide slag, comprising the following steps:
(1)氧压酸浸:取硫化砷渣于反应釜中,向其中加入硫酸和添加剂,向反应釜中通入氧化性气体,进行氧压浸出,氧压浸出结束后,进行分离,得到含砷铜铼浸出液A和含硫浸出渣A;(1) Oxygen pressure acid leaching: take arsenic sulfide slag in the reaction kettle, add sulfuric acid and additives therein, pass oxidizing gas into the reaction kettle, carry out oxygen pressure leaching, after the oxygen pressure leaching is finished, carry out separation, obtain containing Arsenic-copper-rhenium leaching solution A and sulfur-containing leaching slag A;
(2)热过滤:将所得含硫浸出渣A水洗、干燥,放置于密闭性良好的过滤装置中,然后将过滤装置加热,并开启抽滤,得到硫磺和热滤渣B;(2) Thermal filtration: the obtained sulfur-containing leaching residue A is washed with water, dried, placed in a filter device with good airtightness, then the filter device is heated, and suction filtration is started to obtain sulfur and thermal filter residue B;
(3)选择性沉砷:将所得含砷铜铼浸出液A加入到反应釜内,调节pH后加入铁盐溶液,并通入氧化性气体,控制摩尔比Fe/As=0.5-3.0,以连续加料的方式向反应釜中加入中和剂调节反应体系的pH值为0.5-5.0;将反应完成后的溶液进行分离,得臭葱石沉淀以及沉砷后液B;(3) Selective precipitation of arsenic: Add the obtained arsenic-containing copper rhenium leaching solution A into the reaction kettle, adjust the pH, add the iron salt solution, and feed the oxidizing gas, control the molar ratio Fe/As=0.5-3.0, and continuously The way of feeding is to add a neutralizing agent to the reaction kettle to adjust the pH value of the reaction system to 0.5-5.0; separate the solution after the reaction is completed, and obtain the solution B after scorodite precipitation and arsenic precipitation;
(4)吸附铼:向步骤(3)的沉砷后液B中加入大孔弱碱性阴离子树脂进行铼的吸附,再用清水洗涤负载树脂,然后进行解吸,得到富铼解吸液,最后对富铼解吸液进行蒸发浓缩和冷却结晶,得铼酸铵产品。(4) Adsorption of rhenium: add macroporous weakly basic anion resin to carry out the adsorption of rhenium in the arsenic-precipitated liquid B of step (3), then wash the loaded resin with clear water, then desorb to obtain a rhenium-rich desorption solution, and finally The rhenium-rich desorption solution is evaporated and concentrated and cooled to crystallize to obtain ammonium rhenate product.
本发明的方法特别适宜处理以下硫化砷渣,以质量百分比计,所述硫化砷渣包括以下主要成分:砷:1%-60%,硫:1-50%,铜:0.1%-5%,铼:0.1%-2%。The method of the present invention is particularly suitable for treating the following arsenic sulfide slag, which includes the following main components in terms of mass percentage: arsenic: 1%-60%, sulfur: 1-50%, copper: 0.1%-5%, Rhenium: 0.1%-2%.
本发明人研究发现,在氧压酸浸过程中,氧压浸出温度、氧压浸出压力、硫酸浓度、体积质量比、氧压浸出时间、所选氧化性气体这6个条件会影响浸出液中三价砷浓度和五价砷浓度的比例,进而影响固砷矿物的稳定性。The inventors found that in the oxygen pressure acid leaching process, the six conditions of oxygen pressure leaching temperature, oxygen pressure leaching pressure, sulfuric acid concentration, volume to mass ratio, oxygen pressure leaching time, and selected oxidizing gas will affect the three conditions in the leach solution. The ratio of valence arsenic concentration to pentavalent arsenic concentration affects the stability of arsenic-fixed minerals.
优选地,步骤(1)中,所述氧压浸出的温度为140-170℃,例如140℃、150℃、160℃、170℃。Preferably, in step (1), the temperature of the oxygen pressure leaching is 140-170°C, such as 140°C, 150°C, 160°C, 170°C.
优选地,步骤(1)中,所述氧压浸出的压力为0.5-3.0MPa,例如0.5MPa、1MPa、1.5MPa、2.0MPa、2.5Mpa、3.0Mpa。Preferably, in step (1), the pressure of the oxygen pressure leaching is 0.5-3.0 MPa, such as 0.5 MPa, 1 MPa, 1.5 MPa, 2.0 MPa, 2.5 MPa, 3.0 MPa.
优选地,步骤(1)中,所用硫酸的浓度为5-50g/L,例如5g/L、10g/L、20g/L、30g/L、50g/L。Preferably, in step (1), the concentration of sulfuric acid used is 5-50g/L, such as 5g/L, 10g/L, 20g/L, 30g/L, 50g/L.
优选地,步骤(1)中,硫酸和硫化砷渣的体积质量比(ml:g)为(3:1)-(20:1),进一步优选为(10:1)-(20:1)(ml:g)。Preferably, in step (1), the volume to mass ratio (ml:g) of sulfuric acid and arsenic sulfide slag is (3:1)-(20:1), more preferably (10:1)-(20:1) (ml:g).
优选地,步骤(1)中,所述添加剂为木质素磺酸钙、木质素磺酸钠的至少 一种。本发明人研究发现,氧压酸浸时添加上述添加剂,可以去除硫对砷、铜、铼的包裹,从而提高砷、铜、铼的浸出率。Preferably, in step (1), the additive is at least one of calcium lignosulfonate and sodium lignosulfonate. The present inventors found that adding the above-mentioned additives during oxygen pressure acid leaching can remove the wrapping of arsenic, copper, and rhenium by sulfur, thereby increasing the leaching rate of arsenic, copper, and rhenium.
优选地,步骤(1)中,所述添加剂的质量与硫化砷渣的质量比为(1:200)-(1:20)。Preferably, in step (1), the mass ratio of the additive to the arsenic sulfide slag is (1:200)-(1:20).
优选地,步骤(1)中,所述氧压浸出在搅拌下进行,所述搅拌的速度为500-800r/min。Preferably, in step (1), the oxygen pressure leaching is carried out under stirring, and the stirring speed is 500-800r/min.
优选地,步骤(1)中,所述氧压浸出的时间为5-10h。Preferably, in step (1), the oxygen pressure leaching time is 5-10h.
优选地,步骤(1)中,所述氧化性气体选自氧气、空气、富氧空气中的至少一种。Preferably, in step (1), the oxidizing gas is selected from at least one of oxygen, air, and oxygen-enriched air.
在一些实施例中,优选步骤(1)所述含砷铜铼浸出液A中三价砷浓度(g/L)与五价砷的浓度(g/L)比值为(4:1)-(1:9),例如4:1,3:1,7:3、6:4、1:1、1:2、1:3、1:4、1:5、1:6、1:7、1:8、1:9。In some embodiments, the ratio of trivalent arsenic concentration (g/L) to pentavalent arsenic concentration (g/L) in the arsenic-containing copper rhenium leach solution A described in step (1) is (4:1)-(1 :9), such as 4:1, 3:1, 7:3, 6:4, 1:1, 1:2, 1:3, 1:4, 1:5, 1:6, 1:7, 1 :8, 1:9.
在一些实施例中,优选步骤(1)所述含砷铜铼浸出液A中含有三价砷和五价砷,其中五价砷含量占总砷含量的20-90wt%。In some embodiments, preferably, the arsenic-containing copper-rhenium leaching solution A in step (1) contains trivalent arsenic and pentavalent arsenic, wherein the content of pentavalent arsenic accounts for 20-90 wt% of the total arsenic content.
作为本发明较佳的技术方案,步骤(1)的操作具体为:取硫化砷渣于反应釜中,并加入硫酸溶液和木质素磺酸钙,硫酸溶液与硫化砷渣的体积质量比(ml:g)为(10:1)-(20:1),硫酸浓度为10-50g/L,木质素磺酸钙与硫化砷渣的质量比为(1:200)-(1:50),向反应釜中通入氧化性气体,于温度140-170℃、氧分压0.5-3.0MPa、转速500-800r/min下进行氧压浸出,控制浸出时间为5-10h。研究发现,此条件可实现砷铜铼的充分浸出,砷浸出率可达98%,铜浸出率可达95%,铼的浸出率可达96%,溶液中三价砷浓度(g/L)与五价砷的浓度(g/L)比值在(4:1)-(1:9)之间。本发明人研究发现,当溶液中同时存在三价砷和五价砷时,沉砷过程明显加快、臭葱石沉淀中砷的浸出浓度更低。As a preferred technical scheme of the present invention, the operation of step (1) is specifically: get arsenic sulfide slag in the reactor, and add sulfuric acid solution and calcium lignosulfonate, the volume to mass ratio of sulfuric acid solution and arsenic sulfide slag (ml :g) is (10:1)-(20:1), the concentration of sulfuric acid is 10-50g/L, and the mass ratio of calcium lignosulfonate to arsenic sulfide slag is (1:200)-(1:50), Pass oxidizing gas into the reaction kettle, carry out oxygen pressure leaching at temperature 140-170°C, oxygen partial pressure 0.5-3.0MPa, rotation speed 500-800r/min, and control the leaching time to 5-10h. Studies have found that this condition can achieve full leaching of arsenic, copper and rhenium, the leaching rate of arsenic can reach 98%, the leaching rate of copper can reach 95%, and the leaching rate of rhenium can reach 96%. The concentration of trivalent arsenic in the solution (g/L) The ratio to the concentration (g/L) of pentavalent arsenic is between (4:1)-(1:9). The present inventors found that when trivalent arsenic and pentavalent arsenic exist in the solution at the same time, the process of arsenic precipitation is obviously accelerated, and the leaching concentration of arsenic in scorodite precipitation is lower.
步骤(2)中将含硫浸出渣A采用热过滤的方式回收硫,得到硫磺。硫磺可外售。热滤渣B可返回至配料系统。In step (2), the sulfur-containing leaching residue A is recovered by hot filtration to obtain sulfur. Sulfur is available for sale. Hot filter residue B can be returned to the batching system.
优选地,步骤(2)中,热过滤的温度为120-250℃,进一步优选热过滤在130-170℃下进行。Preferably, in step (2), the temperature of the hot filtration is 120-250°C, more preferably the hot filtration is carried out at 130-170°C.
优选地,步骤(2)中,热过滤的时间为10-120min,进一步优选为10-40min。Preferably, in step (2), the time for thermal filtration is 10-120 min, more preferably 10-40 min.
优选地,步骤(2)中,抽滤的压力为0.3-2.0Mpa。Preferably, in step (2), the pressure of suction filtration is 0.3-2.0Mpa.
本发明人研究发现,将水洗干燥的含硫浸出渣A在密闭性良好的过滤装置中进行加热和抽滤,可以充分回收渣中硫,并且得到纯度很高的硫磺产品,其纯度大于等于97%。The present inventors have found that the sulfur-containing leaching slag A washed and dried is heated and suction-filtered in a well-sealed filter device, the sulfur in the slag can be fully recovered, and a high-purity sulfur product can be obtained, with a purity greater than or equal to 97%. %.
在一些实施例中,步骤(2)将过滤装置放置于烘箱中加热。In some embodiments, in step (2), the filter device is heated in an oven.
优选地,步骤(3)中,所述铁盐溶液选自硫酸亚铁溶液、硫酸铁溶液、氯化亚铁溶液、氯化铁溶液、硝酸亚铁溶液、硝酸铁溶液中的至少一种。Preferably, in step (3), the iron salt solution is selected from at least one of ferrous sulfate solution, ferric sulfate solution, ferrous chloride solution, ferric chloride solution, ferrous nitrate solution, and ferric nitrate solution.
步骤(3)中,所述中和剂为NaOH溶液,例如浓度为0.4-0.7mol/L。In step (3), the neutralizing agent is NaOH solution, for example, the concentration is 0.4-0.7mol/L.
优选地,步骤(3)中,控制反应过程pH=1.0-5.0,例如1.0、1.5、2.0、3.0、4.0、5.0。Preferably, in step (3), the pH of the reaction process is controlled to be 1.0-5.0, such as 1.0, 1.5, 2.0, 3.0, 4.0, 5.0.
根据本发明实施例,步骤(3)中,砷与铜铼分离彻底,沉砷过程基本上没有铜铼的损失,所得的臭葱石沉淀砷的浸出浓度很低,小于1mg/L,沉砷率高达99%。According to an embodiment of the present invention, in step (3), arsenic and copper-rhenium are completely separated, and there is basically no loss of copper-rhenium in the process of arsenic precipitation. The rate is as high as 99%.
步骤(3)所得臭葱石沉淀可送往填埋场。The scorodite precipitate obtained in step (3) can be sent to landfill.
步骤(4)中,所述的大孔弱碱性阴离子树脂为PM404,WS418、Tulsimer RCX-5143中的任一种。In step (4), described macroporous weakly basic anion resin is PM404, any one in WS418, Tulsimer RCX-5143.
优选地,步骤(4)中,称取树脂与步骤(1)硫化砷渣质量比为(1:10)-(1:5)。Preferably, in step (4), the mass ratio of the resin to the arsenic sulfide slag in step (1) is (1:10)-(1:5).
优选地,步骤(4)中,所述吸附温度为25-50℃。Preferably, in step (4), the adsorption temperature is 25-50°C.
优选地,步骤(4)中,所述吸附时间为6-8h。Preferably, in step (4), the adsorption time is 6-8h.
步骤(4)中,所用的解吸剂为硫氰酸铵、氨水、硫氰酸铵和氨水混合溶液中的任意一种。In step (4), the desorbent used is any one of ammonium thiocyanate, ammonia water, ammonium thiocyanate and ammonia water mixed solution.
步骤(4)中,蒸发浓缩时产生的含氨蒸气通过冷凝管冷却得到稀氨水,可用来制备解吸剂。In step (4), the ammonia-containing vapor produced during evaporative concentration is cooled by a condenser tube to obtain dilute ammonia water, which can be used to prepare a desorbent.
若无特殊指明,本文中涉及的百分比均为质量百分比,选择性沉砷分离后渣采用TCLP法进行浸出毒性试验考察。Unless otherwise specified, the percentages involved in this article are all mass percentages, and the slag after selective arsenic precipitation and separation is investigated by leaching toxicity test by TCLP method.
本发明提供的方法通过氧压浸出,脱除硫化砷渣中砷,浸出渣经洗涤干燥后采用热滤的方式得到硫磺,硫磺产品纯度高达97%,热滤渣则返回配料,洗液返回到氧压沉砷步骤;向浸出液溶液中加入铁盐沉砷,在反应过程中根据反应速度持续加入碱,控制反应过程pH=0.5-5.0,生成稳定的固砷矿物,且通过调控使得 沉砷过程中铜铼基本不损失,分离后,沉淀堆放于填埋场;沉砷后液采用大孔弱碱性阴离子交换树脂进行铼的吸附,然后用清水洗涤负载树脂,解吸后得到富铼解吸液,再蒸发浓缩和冷却结晶,得到铼酸铵产品;吸附后液电解回收铜。此方法将砷从硫化砷渣中脱除并合成稳定的固砷矿物,而且能回收硫化砷渣中硫、铜、铼,实现砷与有价金属的分离并无害化。本发明资源综合回收率高,原料适应范围广,解决了传统工艺提取过程中污染问题,特别是铜冶炼过程产生的硫化砷渣,本方法的优势更为明显。The method provided by the invention removes the arsenic in the arsenic sulfide slag through oxygen pressure leaching. The leached slag is washed and dried to obtain sulfur by hot filtration. The purity of the sulfur product is as high as 97%. Arsenic depression step: adding iron salt to the leaching solution to precipitate arsenic, adding alkali continuously according to the reaction speed during the reaction process, controlling the reaction process pH=0.5-5.0, generating stable arsenic-fixing minerals, and making the arsenic precipitation process Copper and rhenium are basically not lost. After separation, the precipitate is piled up in the landfill; the liquid after the arsenic precipitation uses a macroporous weakly basic anion exchange resin for the adsorption of rhenium, and then the loaded resin is washed with clean water, and the rhenium-rich desorption liquid is obtained after desorption. Evaporation concentration and cooling crystallization to obtain ammonium rhenate product; after adsorption, liquid electrolysis recovers copper. The method removes arsenic from the arsenic sulfide slag and synthesizes stable arsenic-fixed minerals, and can recover sulfur, copper and rhenium in the arsenic sulfide slag, realizing the separation of arsenic and valuable metals and making them harmless. The invention has a high comprehensive recovery rate of resources and a wide application range of raw materials, and solves the pollution problem in the extraction process of the traditional process, especially the arsenic sulfide slag produced in the copper smelting process. The advantages of the method are more obvious.
本发明方法的优点和积极效果:Advantage and positive effect of the inventive method:
1)本发明采用氧压酸浸的方式,将硫化砷渣中的砷全部脱除,脱砷后的原料砷含量低,可综合回收铜、铼等有价金属,降低产品中砷的含量;1) The present invention adopts the method of oxygen pressure acid leaching to remove all the arsenic in the arsenic sulfide slag, the arsenic content of the raw material after the arsenic removal is low, and valuable metals such as copper and rhenium can be comprehensively recovered to reduce the arsenic content in the product;
2)本发明采用氧压酸浸的方式,将硫化砷渣中的S 2-氧化成S 0,然后再通过热过滤的方式回收硫,得到硫磺,解决了硫化砷渣中硫难以回收的难题; 2) The present invention adopts oxygen pressure acid leaching to oxidize S 2- in arsenic sulfide slag to S 0 , and then recovers sulfur through hot filtration to obtain sulfur, which solves the problem that sulfur in arsenic sulfide slag is difficult to recover ;
3)本发明采用选择性沉砷的方式使浸出液中As合成臭葱石同时让浸出液中的Cu、Re留在溶液中,As与Cu、Re分离彻底,合成的臭葱石使As不再迁移,也使冶炼系统的As有了一个较为理想的开路,是一种工艺流程简单、资源节约、环境友好的方法,并且选择性沉砷方法的优点在于同步实现As的无害化与As和Cu、Re分离两个目的,并且制备的臭葱石稳定性好,方便堆存,工艺成本低;3) The present invention adopts the method of selective arsenic precipitation to make As in the leaching solution synthesize scorodite while allowing Cu and Re in the leaching solution to remain in the solution, so that As is completely separated from Cu and Re, and the synthesized scorodite prevents As from migrating , also makes the As in the smelting system have an ideal open circuit, which is a simple process flow, resource-saving, and environmentally friendly method, and the advantage of the selective arsenic precipitation method is that the harmless As and Cu are simultaneously realized. and Re separation, and the prepared scorodite has good stability, is convenient for stockpiling, and has low process cost;
4)沉砷过程中的砷的氧化剂为氧气、空气或富氧空气的其中一种,来源广泛且消耗量低,降低了砷氧化过程中的成本。4) The arsenic oxidant in the arsenic precipitation process is one of oxygen, air or oxygen-enriched air, which has a wide range of sources and low consumption, which reduces the cost in the arsenic oxidation process.
附图说明Description of drawings
图1为本发明实施例方法的工艺流程图示意图。Fig. 1 is a schematic process flow diagram of the method of the embodiment of the present invention.
图2为实施例1和对比例的固砷矿物SEM图。Fig. 2 is the SEM image of the arsenic-fixed minerals of Example 1 and Comparative Example.
图3为实施例1和对比例的固砷矿物XRD图。Fig. 3 is the XRD pattern of the arsenic-fixed minerals of Example 1 and Comparative Example.
具体实施方式Detailed ways
以下对本发明的技术方案详细叙述,实施例的工艺流程请参考图1。The technical solution of the present invention is described in detail below, please refer to FIG. 1 for the process flow of the embodiment.
实施例1Example 1
以某铜冶炼厂硫化砷渣为例,原料主要成分为As 25.8%,Cu 0.21%,Re0.19%,S 34.70%,采用如下步骤处理:Taking arsenic sulfide slag from a copper smelter as an example, the main components of the raw material are As 25.8%, Cu 0.21%, Re 0.19%, S 34.70%, and the following steps are used for processing:
(1)氧压酸浸:称取一定质量的硫化砷渣于反应釜内,加入硫酸溶液和木质素磺酸钙;向反应釜中通入氧化性气体;控制硫酸溶液和硫化砷渣的体积质量比为20:1(ml:g),搅拌速度800r/min,所用硫酸溶液浓度为10g/L,木质素磺酸钙与硫化砷渣质量比为1:200,氧分压为2Mpa,浸出时间6h,反应温度150℃,浸出结束后,过滤分离,得浸出液A和浸出渣A;(1) Oxygen pressure acid leaching: Weigh a certain amount of arsenic sulfide slag in the reactor, add sulfuric acid solution and calcium lignosulfonate; feed oxidizing gas into the reactor; control the volume of sulfuric acid solution and arsenic sulfide slag The mass ratio is 20:1 (ml:g), the stirring speed is 800r/min, the concentration of sulfuric acid solution used is 10g/L, the mass ratio of calcium lignosulfonate to arsenic sulfide residue is 1:200, and the oxygen partial pressure is 2Mpa. The time is 6 hours, the reaction temperature is 150°C, after the leaching is completed, filter and separate to obtain the leaching solution A and the leaching residue A;
经检测:砷浸出率为98.08%,铜浸出率为96.38%,铼的浸出率为96.83%,浸出渣硫含量为91.90%,其中单质硫含量为90.80%,浸出液中各元素浓度为As 12.65g/L,Cu 101.19mg/L,Re 91.98mg/L,此时浸出液中三价砷浓度(g/L)和五价砷浓度(g/L)的比值为7:3。After testing: the leaching rate of arsenic is 98.08%, the leaching rate of copper is 96.38%, the leaching rate of rhenium is 96.83%, the sulfur content of the leaching residue is 91.90%, of which the elemental sulfur content is 90.80%, and the concentration of each element in the leach solution is As 12.65g /L, Cu 101.19mg/L, Re 91.98mg/L, at this time the ratio of trivalent arsenic concentration (g/L) to pentavalent arsenic concentration (g/L) in the leaching solution is 7:3.
(2)热过滤:将所得水洗后的含硫浸出渣A放置于一个密闭性良好的过滤装置中,将过滤装置放置于烘箱之中,热滤温度为150℃、反应时间30min、抽滤压力0.4Mpa,得到硫磺产品。(2) Thermal filtration: The obtained sulfur-containing leaching residue A after washing with water is placed in a well-sealed filter device, and the filter device is placed in an oven. 0.4Mpa, to obtain sulfur products.
经检测,硫磺产品含硫(S)97.10%,含As 0.03%。After testing, the sulfur product contains 97.10% sulfur (S) and 0.03% As.
(3)选择性沉砷:向步骤(1)的浸出液A中加入氢氧化钠溶液,调节pH=2,然后加入100mL硫酸亚铁溶液,摩尔比Fe/As控制在2,同时加入NaOH溶液作为中和剂,调控反应pH值在2,最终生成高稳定性的固砷矿物(臭葱石沉淀),所用NaOH溶液的浓度为0.4mol/L,NaOH溶液泵入速度为1ml/min,沉砷时间为3h,反应温度为150℃、氧气压力为0.5Mpa。(3) Selective arsenic precipitation: Add sodium hydroxide solution to the leaching solution A of step (1), adjust pH=2, then add 100mL ferrous sulfate solution, the molar ratio Fe/As is controlled at 2, add NaOH solution simultaneously as Neutralizer, adjust the pH value of the reaction at 2, and finally generate highly stable arsenic-fixing minerals (sororite precipitation). The concentration of the NaOH solution used is 0.4mol/L, and the pumping speed of the NaOH solution is 1ml/min. The time is 3 hours, the reaction temperature is 150°C, and the oxygen pressure is 0.5Mpa.
经TCLP分析,合成的固砷矿物(臭葱石)中砷的浸出浓度为0.1114mg/L,符合GB5085.3-2007(固体废物鉴别标准-浸出毒性鉴别)规定,可安全堆存。在选择性沉砷过程中,铜铼基本上不会沉淀,沉砷率高达99%。According to TCLP analysis, the leaching concentration of arsenic in the synthesized arsenic-fixing mineral (sororite) is 0.1114mg/L, which complies with the provisions of GB5085.3-2007 (Solid Waste Identification Standard-Leach Toxicity Identification) and can be safely stockpiled. In the process of selective arsenic precipitation, copper rhenium basically does not precipitate, and the arsenic precipitation rate is as high as 99%.
本实施例制备的固砷矿物的SEM图见图2中的a,XRD图见图3中的a。The SEM image of the arsenic-fixed mineral prepared in this example is shown in a in FIG. 2 , and the XRD image is shown in a in FIG. 3 .
沉砷后液中各元素浓度为As 20.92mg/L,Cu 41.09mg/L,Re 37.54mg/L。The concentration of each element in the solution after arsenic precipitation is As 20.92mg/L, Cu 41.09mg/L, Re 37.54mg/L.
(4)吸附铼:向步骤(3)的沉砷后液B中加入大孔弱碱性阴离子交换树脂PM404进行铼的吸附,树脂与硫化砷渣质量比为1:10,以200rpm/min震荡,时间为6h,吸附温度为25℃,然后再用6mol/L的硫氰酸铵为解析剂,震荡速率为150r/min,解吸温度为25℃,解吸时间6h,得到富铼解吸液,对解吸液进行蒸发浓缩、冷却结晶得到铼酸铵产品。(4) Adsorption of rhenium: add macroporous weakly basic anion exchange resin PM404 to the liquid B after precipitation of arsenic in step (3) for adsorption of rhenium, the mass ratio of resin to arsenic sulfide slag is 1:10, and shake at 200rpm/min , the time is 6h, the adsorption temperature is 25°C, and then 6mol/L ammonium thiocyanate is used as the desorbing agent, the shaking rate is 150r/min, the desorption temperature is 25°C, and the desorption time is 6h to obtain a rhenium-rich desorption solution. The stripped liquid is evaporated and concentrated, cooled and crystallized to obtain the ammonium rhenate product.
经检测,吸附后溶液C含As20.78mg/L、Cu 40.11mg/L、Re 0.05mg/L,解 吸液含Re 178.34mg/L。吸附后溶液C可电解回收铜。After testing, solution C after adsorption contained 20.78mg/L As, 40.11mg/L Cu, and 0.05mg/L Re, and the desorption solution contained 178.34mg/L Re. Solution C can recover copper by electrolysis after adsorption.
实施例2Example 2
以某铜冶炼厂硫化砷渣为例,原料主要成分为As 32.8%,Cu 3.38%,Re 0.26%,S 43.23%,采用如下步骤处理:Taking arsenic sulfide slag from a copper smelter as an example, the main components of the raw material are As 32.8%, Cu 3.38%, Re 0.26%, S 43.23%, and the following steps are used for processing:
(1)氧压酸浸:称取一定质量的硫化砷渣于反应釜内,加入硫酸溶液和木质素磺酸钙;向反应釜中通入氧化性气体;控制硫酸和硫化砷渣体积质量比20:1(ml:g),搅拌速度800r/min,硫酸溶液浓度为20g/L,木质素磺酸钙与硫化砷渣质量比为1:100,反应温度为140℃,氧分压为1.5Mpa,浸出时间7h,浸出结束后,过滤分离,得浸出液A和浸出渣A;(1) Oxygen pressure acid leaching: Weigh a certain amount of arsenic sulfide slag in the reactor, add sulfuric acid solution and calcium lignosulfonate; feed oxidizing gas into the reactor; control the volume-to-mass ratio of sulfuric acid and arsenic sulfide slag 20:1 (ml:g), stirring speed 800r/min, sulfuric acid solution concentration 20g/L, mass ratio of calcium lignosulfonate to arsenic sulfide slag 1:100, reaction temperature 140°C, oxygen partial pressure 1.5 Mpa, leaching time 7h, after leaching, filter and separate to obtain leaching solution A and leaching residue A;
经检测:砷浸出率为98.23%,铜浸出率为95.65%,铼的浸出率为97.34%,浸出渣硫含量为92.30%,其中单质硫含量为91.23%,浸出液中各元素浓度为As 16.10g/L,Cu 1.61g/L,Re 126.65mg/L,此时浸出液中三价砷浓度(g/L)和五价砷浓度(g/L)的比值为3:1。After testing: the leaching rate of arsenic is 98.23%, the leaching rate of copper is 95.65%, the leaching rate of rhenium is 97.34%, the sulfur content of the leaching residue is 92.30%, of which the elemental sulfur content is 91.23%, and the concentration of each element in the leach solution is As 16.10g /L, Cu 1.61g/L, Re 126.65mg/L, at this time the ratio of trivalent arsenic concentration (g/L) to pentavalent arsenic concentration (g/L) in the leaching solution is 3:1.
(2)热过滤:将所得水洗后的含硫浸出渣A放置于一个密闭性良好的过滤装置中,将过滤装置放置于烘箱之中,热滤温度为170℃、反应时间15min、抽滤压力0.5Mpa,得到硫磺产品。(2) Thermal filtration: Place the obtained sulfur-containing leaching residue A after washing in a well-sealed filter device, place the filter device in an oven, set the thermal filtration temperature at 170°C, the reaction time for 15 minutes, and the filtration pressure 0.5Mpa, to obtain sulfur products.
经检测,硫磺产品含硫(S)97.01%,含As 0.02%。After testing, the sulfur product contains 97.01% sulfur (S) and 0.02% As.
(3)选择性沉砷:向步骤(1)的浸出液A中加入氢氧化钠溶液,调节pH=1.5,然后加入100mL硫酸亚铁溶液,摩尔比Fe/As控制在1.5,同时加入NaOH溶液作为中和剂,调控反应pH值在1.5,最终生成高稳定性的固砷矿物(臭葱石沉淀),NaOH浓度为0.7mol/L,NaOH溶液泵入速度为1ml/min,沉砷时间为2h,反应温度为150℃、氧气压力为0.4Mpa。(3) Selective arsenic precipitation: Add sodium hydroxide solution to the leaching solution A of step (1), adjust pH=1.5, then add 100mL ferrous sulfate solution, the molar ratio Fe/As is controlled at 1.5, add NaOH solution simultaneously as Neutralizer, adjust the pH value of the reaction at 1.5, and finally generate highly stable arsenic-fixing minerals (sororite precipitation), the NaOH concentration is 0.7mol/L, the NaOH solution pumping speed is 1ml/min, and the arsenic precipitation time is 2h , the reaction temperature is 150°C, and the oxygen pressure is 0.4Mpa.
经TCLP分析,合成的固砷矿物臭葱石中砷的浸出浓度为0.6684mg/L,符合GB5085.3-2007(固体废物鉴别标准-浸出毒性鉴别)规定,可安全堆存。在选择性沉砷过程中,铜铼基本上不会沉淀,沉砷率高达99%。沉砷后液中各元素浓度为As 33.44mg/L,Cu 0.73g/L,Re 59.30mg/L。According to TCLP analysis, the leaching concentration of arsenic in the synthesized arsenic-fixing mineral scorodite is 0.6684mg/L, which complies with the provisions of GB5085.3-2007 (Solid Waste Identification Standard-Leach Toxicity Identification), and can be safely stockpiled. In the process of selective arsenic precipitation, copper rhenium basically does not precipitate, and the arsenic precipitation rate is as high as 99%. The concentration of each element in the solution after arsenic precipitation is As 33.44mg/L, Cu 0.73g/L, Re 59.30mg/L.
(4)吸附铼:向步骤(3)的沉砷后液B中加入大孔弱碱性阴离子交换树脂WS418进行铼的吸附,树脂与硫化砷渣的质量比为1:10,以200rpm/min震荡,时间为7h,吸附温度为25℃,然后再用6mol/L氨水为解吸剂,震荡速率为 150r/min,解吸温度为25℃,解吸时间7h,得到富铼解吸液,对解吸液进行蒸发浓缩、冷却结晶得到铼酸铵产品。(4) Adsorption of rhenium: add macroporous weakly basic anion exchange resin WS418 to the liquid B after the arsenic precipitation in step (3) to carry out the adsorption of rhenium, the mass ratio of resin to arsenic sulfide slag is 1:10, at 200rpm/min Oscillation, the time is 7h, the adsorption temperature is 25°C, and then 6mol/L ammonia water is used as the desorption agent, the oscillation rate is 150r/min, the desorption temperature is 25°C, and the desorption time is 7h to obtain a rhenium-rich desorption solution, and the desorption solution is carried out Concentrate by evaporation and crystallize by cooling to obtain ammonium rhenate product.
经检测,吸附后溶液C含As 32.32mg/L、Cu 0.71g/L、Re 0.07mg/L,解吸液含Re 245.67mg/L。吸附后溶液C可电解回收铜。After testing, the solution C after adsorption contained As 32.32mg/L, Cu 0.71g/L, and Re 0.07mg/L, and the desorption solution contained Re 245.67mg/L. Solution C can recover copper by electrolysis after adsorption.
实施例3Example 3
以某铜冶炼厂硫化砷渣为例,原料主要成分为As 30.90%,Cu 4.10%,Re 0.12%,S 44.78%,采用如下步骤处理:Taking arsenic sulfide slag from a copper smelter as an example, the main components of the raw material are As 30.90%, Cu 4.10%, Re 0.12%, S 44.78%, and the following steps are used for processing:
(1)氧压酸浸:称取一定质量的硫化砷渣于反应釜内,加入硫酸溶液和木质素磺酸钙;向反应釜中通入氧化性气体;控制硫酸和硫化砷渣体积质量比10:1(ml:g),搅拌速度800r/min,硫酸浓度为50g/L,木质素磺酸钙与硫化砷渣质量比为1:50,反应温度为170℃,氧分压为1.0Mpa,浸出时间5h,浸出结束后,过滤分离,得浸出液A和浸出渣A;(1) Oxygen pressure acid leaching: Weigh a certain amount of arsenic sulfide slag in the reactor, add sulfuric acid solution and calcium lignosulfonate; feed oxidizing gas into the reactor; control the volume-to-mass ratio of sulfuric acid and arsenic sulfide slag 10:1 (ml:g), stirring speed 800r/min, sulfuric acid concentration 50g/L, mass ratio of calcium lignosulfonate to arsenic sulfide slag 1:50, reaction temperature 170°C, oxygen partial pressure 1.0Mpa , the leaching time is 5h, after the leaching is finished, filter and separate to obtain the leaching solution A and the leaching residue A;
经检测:砷浸出率为80.23%,铜浸出率为77.34%,铼的浸出率为79.10%,浸出渣硫含量为87.12%,其中单质硫含量为85.89%,浸出液中各元素浓度为As 24.79g/L,Cu 3.17g/L,Re 94.92mg/L,此时浸出液中三价砷浓度(g/L)和五价砷浓度(g/L)的比值为6:4。After testing: the leaching rate of arsenic is 80.23%, the leaching rate of copper is 77.34%, the leaching rate of rhenium is 79.10%, the sulfur content of the leaching residue is 87.12%, of which the elemental sulfur content is 85.89%, and the concentration of each element in the leach solution is As 24.79g /L, Cu 3.17g/L, Re 94.92mg/L, at this time the ratio of trivalent arsenic concentration (g/L) to pentavalent arsenic concentration (g/L) in the leaching solution is 6:4.
(2)热过滤:将所得水洗后的含硫浸出渣A放置于一个密闭性良好的过滤装置中,将过滤装置放置于烘箱之中,热滤温度为130℃、反应时间40min、抽滤压力0.7Mpa,得到硫磺产品。(2) Thermal filtration: Place the obtained sulfur-containing leaching residue A after washing in a well-sealed filter device, place the filter device in an oven, set the thermal filtration temperature at 130°C, the reaction time for 40 minutes, and the filtration pressure 0.7Mpa, to obtain sulfur products.
经检测,硫磺产品含硫(S)97.12%,含As 0.05%。After testing, the sulfur product contains 97.12% sulfur (S) and 0.05% As.
(3)选择性沉砷:向步骤(1)的浸出液A中加入氢氧化钠固体,调节pH=1,然后加入100mL硫酸亚铁溶液,摩尔比Fe/As控制在3,同时加入NaOH溶液作为中和剂,调控反应pH值在1,最终生成高稳定性的固砷矿物(臭葱石沉淀),NaOH浓度为0.4mol/L,NaOH溶液泵入速度为1ml/min,沉砷时间为3h,反应温度为150℃、空气压力为1Mpa。(3) Selective arsenic precipitation: Add sodium hydroxide solid to the leaching solution A of step (1), adjust pH=1, then add 100mL ferrous sulfate solution, the molar ratio Fe/As is controlled at 3, add NaOH solution simultaneously as Neutralizer, adjust the pH value of the reaction at 1, and finally generate highly stable arsenic-fixing minerals (sororite precipitation), the concentration of NaOH is 0.4mol/L, the pumping speed of NaOH solution is 1ml/min, and the arsenic precipitation time is 3h , the reaction temperature is 150°C, and the air pressure is 1Mpa.
经TCLP分析,合成的固砷矿物符合GB5085.3-2007臭葱石中砷的浸出浓度为0.0758mg/L(固体废物鉴别标准-浸出毒性鉴别)规定,可安全堆存,在选择性沉砷过程中,铜铼基本上不会沉淀,沉砷率高达99%。沉砷后液中各元素浓度为As 32.34mg/L,Cu 0.82g/L,Re 24.57mg/L。According to TCLP analysis, the synthesized arsenic-fixed minerals meet the requirements of GB5085.3-2007 that the leaching concentration of arsenic in scorodite is 0.0758mg/L (identification standard for solid waste - identification of leaching toxicity), and can be safely stockpiled. During the process, copper rhenium basically does not precipitate, and the arsenic deposition rate is as high as 99%. The concentration of each element in the solution after arsenic precipitation is As 32.34mg/L, Cu 0.82g/L, Re 24.57mg/L.
(4)吸附铼:向步骤(3)的沉砷后液B中加入大孔弱碱性阴离子交换树脂Tulsimer RCX-5143进行铼的吸附,树脂与硫化砷渣的质量比为1:5,以200r/min震荡,时间为6h,吸附温度为25℃,然后再用6mol/L的硫氰酸铵为解析剂,震荡速率为120r/min,解吸温度为30℃,解吸时间7h,得到富铼解吸液,对解吸液进行蒸发浓缩、冷却结晶得到铼酸铵产品。(4) Adsorption of rhenium: add macroporous weakly basic anion exchange resin Tulsimer RCX-5143 to the liquid B after the arsenic precipitation of step (3) and carry out the adsorption of rhenium, the mass ratio of resin and arsenic sulfide slag is 1:5, with Shaking at 200r/min for 6h, adsorption temperature at 25°C, and then using 6mol/L ammonium thiocyanate as a desorbing agent, shaking rate at 120r/min, desorption temperature at 30°C, and desorption time for 7h to obtain rhenium-rich The desorption liquid is evaporated and concentrated, cooled and crystallized to obtain the ammonium rhenate product.
经检测,吸附后溶液C含As 31.80mg/L、Cu 0.82g/L、Re 0.02mg/L,解吸液含Re 93.36mg/L。吸附后溶液C可电解回收铜。After testing, the solution C after adsorption contained As 31.80mg/L, Cu 0.82g/L, and Re 0.02mg/L, and the desorption solution contained Re 93.36mg/L. Solution C can recover copper by electrolysis after adsorption.
实施例4Example 4
以某铜冶炼厂硫化砷渣为例,原料主要成分为As 21.35%,Cu 5.16%,Re 0.35%,S 46.86%,采用如下步骤处理:Taking arsenic sulfide slag from a copper smelter as an example, the main components of the raw material are As 21.35%, Cu 5.16%, Re 0.35%, S 46.86%, and the following steps are used for processing:
(1)氧压酸浸:称取一定质量的硫化砷渣于反应釜内,加入硫酸溶液和木质素磺酸钙;向反应釜中通入氧化性气体;控制硫酸和硫化砷渣体积质量比10:1(ml:g),搅拌速度800r/min,硫酸浓度为50g/L,木质素磺酸钙与硫化砷渣质量比为1:100,反应温度为170℃,氧分压为3.0Mpa,浸出时间10h,浸出结束后,过滤分离,得浸出液A和浸出渣A;(1) Oxygen pressure acid leaching: Weigh a certain amount of arsenic sulfide slag in the reactor, add sulfuric acid solution and calcium lignosulfonate; feed oxidizing gas into the reactor; control the volume-to-mass ratio of sulfuric acid and arsenic sulfide slag 10:1 (ml:g), stirring speed 800r/min, sulfuric acid concentration 50g/L, mass ratio of calcium lignosulfonate to arsenic sulfide slag 1:100, reaction temperature 170°C, oxygen partial pressure 3.0Mpa , the leaching time is 10h, and after the leaching is completed, filter and separate to obtain the leaching solution A and the leaching residue A;
经检测:砷浸出率为99.28%,铜浸出率为98.67%,铼的浸出率为99.10%,浸出渣硫含量为94.23%,其中单质硫含量为92.25%,浸出液中各元素浓度为As 21.19g/L,Cu 5.09g/L,Re 346.85mg/L,此时浸出液中三价砷浓度(g/L)和五价砷浓度(g/L)的比值为1:9。After testing: the leaching rate of arsenic is 99.28%, the leaching rate of copper is 98.67%, the leaching rate of rhenium is 99.10%, the sulfur content of the leaching residue is 94.23%, of which the elemental sulfur content is 92.25%, and the concentration of each element in the leach solution is As 21.19g /L, Cu 5.09g/L, Re 346.85mg/L, at this time the ratio of trivalent arsenic concentration (g/L) to pentavalent arsenic concentration (g/L) in the leaching solution is 1:9.
(2)热过滤:将所得水洗后的含硫浸出渣A放置于一个密闭性良好的过滤装置中,将过滤装置放置于烘箱之中,热滤温度为150℃、反应时间20min、抽滤压力0.7Mpa,得到硫磺产品。(2) Thermal filtration: Place the obtained sulfur-containing leaching residue A after washing in a well-sealed filter device, place the filter device in an oven, set the thermal filtration temperature at 150°C, the reaction time for 20 minutes, and the filtration pressure 0.7Mpa, to obtain sulfur products.
经检测,硫磺产品含硫(S)98.09%,含As 0.01%。After testing, the sulfur product contains 98.09% sulfur (S) and 0.01% As.
(3)选择性沉砷:向步骤(1)的浸出液A中加入氢氧化钠固体,调节pH=1,然后加入100mL硫酸亚铁溶液,摩尔比Fe/As控制在1.5,同时加入NaOH溶液作为中和剂,调控反应pH值在1.5,最终生成高稳定性的固砷矿物(臭葱石沉淀),NaOH浓度为0.3mol/L,NaOH溶液泵入速度为1ml/min,沉砷时间为3h,反应温度为150℃、氧气压力为1Mpa。(3) Selective arsenic precipitation: add sodium hydroxide solid in the leaching liquid A of step (1), adjust pH=1, then add 100mL ferrous sulfate solution, molar ratio Fe/As is controlled at 1.5, adds NaOH solution simultaneously as Neutralizer, adjust the pH value of the reaction at 1.5, and finally generate highly stable arsenic-fixing minerals (sororite precipitation), the NaOH concentration is 0.3mol/L, the NaOH solution pumping speed is 1ml/min, and the arsenic precipitation time is 3h , the reaction temperature is 150°C, and the oxygen pressure is 1Mpa.
经TCLP分析,合成的固砷矿物符合GB5085.3-2007臭葱石中砷的浸出浓度为 0.1427mg/L(固体废物鉴别标准-浸出毒性鉴别)规定,可安全堆存,在选择性沉砷过程中,铜铼基本上不会沉淀,沉砷率高达99%。沉砷后液中各元素浓度为As 28.13mg/L,Cu 1.34g/L,Re 91.02mg/L。According to TCLP analysis, the synthesized arsenic-fixed mineral meets the requirements of GB5085.3-2007 that the leaching concentration of arsenic in scorodite is 0.1427mg/L (identification standard for solid waste - identification of leaching toxicity), and can be safely stockpiled. During the process, copper rhenium basically does not precipitate, and the arsenic deposition rate is as high as 99%. The concentration of each element in the solution after arsenic precipitation is As 28.13mg/L, Cu 1.34g/L, Re 91.02mg/L.
(4)吸附铼:向步骤(3)的沉砷后液B中加入大孔弱碱性阴离子交换树脂Tulsimer RCX-5143进行铼的吸附,树脂与硫化砷渣的质量比为1:5,以200r/min震荡,时间为6h,吸附温度为30℃,然后再用6mol/L的硫氰酸铵为解析剂,震荡速率为150r/min,解吸温度为25℃,解吸时间6h,得到富铼解吸液,对解吸液进行蒸发浓缩、冷却结晶得到铼酸铵产品。(4) Adsorption of rhenium: add macroporous weakly basic anion exchange resin Tulsimer RCX-5143 to the liquid B after the arsenic precipitation of step (3) and carry out the adsorption of rhenium, the mass ratio of resin and arsenic sulfide slag is 1:5, with Shake at 200r/min for 6 hours, and the adsorption temperature is 30°C, then use 6mol/L ammonium thiocyanate as the desorbing agent, the shaking rate is 150r/min, the desorption temperature is 25°C, and the desorption time is 6h to obtain rhenium-rich The desorption liquid is evaporated and concentrated, cooled and crystallized to obtain the ammonium rhenate product.
经检测,吸附后溶液含As 27.55mg/L、Cu 1.33g/L、Re 0.03mg/L,解吸液含Re 340.75mg/L。吸附后溶液C可电解回收铜。After testing, the solution after adsorption contained As 27.55mg/L, Cu 1.33g/L, and Re 0.03mg/L, and the desorption solution contained Re 340.75mg/L. Solution C can recover copper by electrolysis after adsorption.
对比例comparative example
取与实施例1相同的硫化砷渣,按与实施例1步骤(1)相同的方法得到浸出液A。将该浸出液A加入到反应釜内,然后通入SO 2气体对浸出液还原,得到仅含三价砷浸出液,然后加热除去溶解在溶液中的SO 2,得到浸出液A1。将浸出液A1按与实施例1步骤(3)相同的方法进行沉砷,得到沉淀。 Take the same arsenic sulfide slag as in Example 1, and obtain leach solution A in the same way as in Example 1 step (1). Add the leaching solution A into the reactor, and then pass through SO 2 gas to reduce the leaching solution to obtain a leaching solution containing only trivalent arsenic, and then heat to remove the SO 2 dissolved in the solution to obtain a leaching solution A1. The leaching solution A1 was subjected to arsenic precipitation in the same manner as in step (3) of Example 1 to obtain a precipitate.
经TCLP分析,得到的沉淀中砷的浸出浓度为75.326mg/L,不符合GB5085.3-2007(固体废物鉴别标准-浸出毒性鉴别)规定,在此条件下沉砷率仅为55.78%。After TCLP analysis, the leaching concentration of arsenic in the obtained precipitate was 75.326mg/L, which did not meet the requirements of GB5085.3-2007 (identification standard for solid waste - identification of leaching toxicity), and the arsenic deposition rate under this condition was only 55.78%.
由此表明,沉砷前浸出液中三价砷浓度和五价砷浓度的比例对于提高固砷矿物的稳定性非常重要。当浸出液中仅含三价砷时,不能得到稳定性的固砷矿物。This shows that the ratio of trivalent arsenic concentration to pentavalent arsenic concentration in the leaching solution before arsenic precipitation is very important for improving the stability of arsenic-fixed minerals. When the leaching solution only contains trivalent arsenic, stable arsenic-fixed minerals cannot be obtained.
本对比例制备的固砷矿物的SEM图见图2中的b,XRD图见图3中的b。The SEM image of the arsenic-fixed mineral prepared in this comparative example is shown in b in FIG. 2 , and the XRD image is shown in b in FIG. 3 .
虽然,上文中已经用一般性说明、具体实施方式及试验,对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although, the present invention has been described in detail with general description, specific implementation and test above, but on the basis of the present invention, some modifications or improvements can be made to it, which will be obvious to those skilled in the art . Therefore, the modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the protection scope of the present invention.

Claims (8)

  1. 一种从硫化砷渣中回收硫铼及砷无害化处置的方法,其特征在于,包括以下步骤:A method for recovering sulfur rhenium and arsenic harmless disposal from arsenic sulfide slag, characterized in that it comprises the following steps:
    (1)氧压酸浸:取硫化砷渣于反应釜中,向其中加入硫酸和添加剂,向反应釜中通入氧化性气体,进行氧压浸出,氧压浸出结束后,进行分离,得到含砷铜铼浸出液A和含硫浸出渣A;(1) Oxygen pressure acid leaching: take arsenic sulfide slag in the reaction kettle, add sulfuric acid and additives therein, pass oxidizing gas into the reaction kettle, carry out oxygen pressure leaching, after the oxygen pressure leaching is finished, carry out separation, obtain containing Arsenic-copper-rhenium leaching solution A and sulfur-containing leaching slag A;
    (2)热过滤:将所得含硫浸出渣A水洗、干燥,放置于密闭性良好的过滤装置中,然后将过滤装置加热,并开启抽滤,得到硫磺和热滤渣B;(2) Thermal filtration: the obtained sulfur-containing leaching residue A is washed with water, dried, placed in a filter device with good airtightness, then the filter device is heated, and suction filtration is started to obtain sulfur and thermal filter residue B;
    (3)选择性沉砷:将所得含砷铜铼浸出液A加入到反应釜内,调节pH后加入铁盐溶液,并通入氧化性气体,控制摩尔比Fe/As=0.5-3.0,以连续加料的方式向反应釜中加入中和剂调节反应体系的pH值为0.5-5.0;将反应完成后的溶液进行分离,得臭葱石沉淀以及沉砷后液B;(3) Selective precipitation of arsenic: Add the obtained arsenic-containing copper rhenium leaching solution A into the reaction kettle, adjust the pH, add the iron salt solution, and feed the oxidizing gas, control the molar ratio Fe/As=0.5-3.0, and continuously The way of feeding is to add a neutralizing agent to the reaction kettle to adjust the pH value of the reaction system to 0.5-5.0; separate the solution after the reaction is completed, and obtain the solution B after scorodite precipitation and arsenic precipitation;
    (4)吸附铼:向步骤(3)的沉砷后液B中加入大孔弱碱性阴离子树脂进行铼的吸附,再用清水洗涤负载树脂,然后进行解吸,得到富铼解吸液,最后对富铼解吸液进行蒸发浓缩和冷却结晶,得铼酸铵产品。(4) Adsorption of rhenium: add macroporous weakly basic anion resin to carry out the adsorption of rhenium in the arsenic-precipitated liquid B of step (3), then wash the loaded resin with clear water, then desorb to obtain a rhenium-rich desorption solution, and finally The rhenium-rich desorption solution is evaporated and concentrated and cooled to crystallize to obtain ammonium rhenate product.
  2. 根据权利要求1所述的方法,其特征在于,步骤(1)中,所述添加剂的质量与硫化砷渣的质量比为(1:200)-(1:20);和/或,The method according to claim 1, characterized in that, in step (1), the mass ratio of the mass of the additive to the arsenic sulfide slag is (1:200)-(1:20); and/or,
    步骤(1)中,所述氧压浸出在搅拌下进行,所述搅拌的速度为500-800r/min;和/或,In step (1), the oxygen pressure leaching is carried out under stirring, and the stirring speed is 500-800r/min; and/or,
    步骤(1)中,所述氧压浸出的时间为1-10h;和/或,In step (1), the oxygen pressure leaching time is 1-10h; and/or,
    步骤(1)中,所述氧化性气体选自氧气、空气、富氧空气中的至少一种。In step (1), the oxidizing gas is at least one selected from oxygen, air, and oxygen-enriched air.
  3. 根据权利要求1或2所述的方法,其特征在于,步骤(1)所述含砷铜铼浸出液A中三价砷浓度(g/L)与五价砷的浓度(g/L)比值为(4:1)-(1:9),例如4:1,3:1,7:3、6:4、1:1、1:2、1:3、1:4、1:5、1:6、1:7、1:8、1:9,或者,The method according to claim 1 or 2, wherein the ratio of trivalent arsenic concentration (g/L) to pentavalent arsenic concentration (g/L) in the arsenic-containing copper rhenium leach solution A described in step (1) is (4:1)-(1:9), such as 4:1, 3:1, 7:3, 6:4, 1:1, 1:2, 1:3, 1:4, 1:5, 1 :6, 1:7, 1:8, 1:9, or,
    步骤(1)所述含砷铜铼浸出液A中含有三价砷和五价砷,其中五价砷含量占总砷含量的20-90wt%。In the step (1), the arsenic-containing copper rhenium leach solution A contains trivalent arsenic and pentavalent arsenic, wherein the content of pentavalent arsenic accounts for 20-90wt% of the total arsenic content.
  4. 根据权利要求1-3任一项所述的方法,其特征在于,步骤(1)的操作具体为:取硫化砷渣于反应釜中,并加入硫酸溶液和木质素磺酸钙,硫酸溶液与硫化砷渣的体积质量比(ml:g)为(3:1)-(20:1),硫酸浓度为10-50g/L,木质素 磺酸钙与硫化砷渣的质量比为(1:200)-(1:20),向反应釜中通入氧化性气体,于温度140-170℃、氧分压0.5-3.0MPa、转速500-800r/min下进行氧压浸出,控制浸出时间为1-10h。According to the method described in any one of claims 1-3, it is characterized in that the operation of step (1) is specifically: take arsenic sulfide slag in the reactor, and add sulfuric acid solution and calcium lignosulfonate, sulfuric acid solution and The volume-to-mass ratio (ml:g) of arsenic sulfide slag is (3:1)-(20:1), the sulfuric acid concentration is 10-50g/L, and the mass ratio of calcium lignosulfonate to arsenic sulfide slag is (1: 200)-(1:20), feed the oxidizing gas into the reaction kettle, carry out oxygen pressure leaching at a temperature of 140-170°C, an oxygen partial pressure of 0.5-3.0MPa, and a rotation speed of 500-800r/min. The leaching time is controlled to 1-10h.
  5. 根据权利要求1-4任一项所述的方法,其特征在于,步骤(2)中将含硫浸出渣A采用热过滤的方式回收硫,得到硫磺;和/或,The method according to any one of claims 1-4, characterized in that, in step (2), the sulfur-containing leaching residue A is reclaimed by hot filtration to obtain sulfur; and/or,
    步骤(2)中,热过滤的温度为120-250℃,优选热过滤在130-170℃下进行;和/或,In step (2), the temperature of the thermal filtration is 120-250°C, preferably the thermal filtration is performed at 130-170°C; and/or,
    步骤(2)中,热过滤的时间为10-120min,优选为10-40min;和/或,In step (2), the time for thermal filtration is 10-120min, preferably 10-40min; and/or,
    步骤(2)中,抽滤的压力为0.3-2.0Mpa;和/或,In step (2), the pressure of suction filtration is 0.3-2.0Mpa; and/or,
    步骤(2)将过滤装置放置于烘箱中加热。Step (2) Place the filter device in an oven to heat.
  6. 根据权利要求1-5任一项所述的方法,其特征在于,步骤(3)中,所述铁盐溶液选自硫酸亚铁溶液、硫酸铁溶液、氯化亚铁溶液、氯化铁溶液、硝酸亚铁溶液、硝酸铁溶液中的至少一种;和/或,The method according to any one of claims 1-5, characterized in that, in step (3), the iron salt solution is selected from ferrous sulfate solution, ferric sulfate solution, ferrous chloride solution, ferric chloride solution , at least one of ferrous nitrate solution, ferric nitrate solution; and/or,
    步骤(3)中,所述中和剂为NaOH溶液,浓度为0.4-0.7mol/L;和/或,In step (3), the neutralizing agent is NaOH solution with a concentration of 0.4-0.7mol/L; and/or,
    步骤(3)中,控制反应过程pH=0.5-5.0,例如0.5、1.0、1.5、2.0、3.0、4.0、5.0;和/或,In step (3), control the reaction process pH=0.5-5.0, such as 0.5, 1.0, 1.5, 2.0, 3.0, 4.0, 5.0; and/or,
    步骤(3)中,反应温度为130-200℃、反应时间为2-10h、气体压力为0.2-3.0Mpa。In step (3), the reaction temperature is 130-200°C, the reaction time is 2-10h, and the gas pressure is 0.2-3.0Mpa.
  7. 根据权利要求1-6任一项所述的方法,其特征在于,步骤(4)中,所述的大孔弱碱性阴离子树脂为PM404,WS418、Tulsimer RCX-5143中的任一种;和/或,according to the method described in any one of claim 1-6, it is characterized in that, in step (4), described macroporous weakly basic anion resin is PM404, any one in WS418, Tulsimer RCX-5143; With /or,
    步骤(4)中,称取树脂与步骤(1)硫化砷渣质量比为(1:20)-(1:5);和/或,In step (4), the mass ratio of resin to step (1) arsenic sulfide slag is (1:20)-(1:5); and/or,
    步骤(4)中,所述吸附温度为25-85℃,优选25-50℃;和/或,In step (4), the adsorption temperature is 25-85°C, preferably 25-50°C; and/or,
    步骤(4)中,所述吸附时间为5-8h;和/或,In step (4), the adsorption time is 5-8h; and/or,
    步骤(4)中,所用的解吸剂为硫氰酸铵、氨水、硫氰酸铵和氨水混合溶液中的任意一种。In step (4), the desorbent used is any one of ammonium thiocyanate, ammonia water, ammonium thiocyanate and ammonia water mixed solution.
  8. 根据权利要求1-7任一项所述的方法,其特征在于,以质量百分比计,所述硫化砷渣包括以下主要成分:砷:1%-60%,硫:1-50%,铜:0.1%-5%,铼: 0.1%-2%。The method according to any one of claims 1-7, characterized in that, in terms of mass percentage, the arsenic sulfide slag comprises the following main components: arsenic: 1%-60%, sulfur: 1-50%, copper: 0.1%-5%, rhenium: 0.1%-2%.
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