WO2022252021A1 - Flexible temperature sensor array and preparation method therefor - Google Patents
Flexible temperature sensor array and preparation method therefor Download PDFInfo
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- WO2022252021A1 WO2022252021A1 PCT/CN2021/097294 CN2021097294W WO2022252021A1 WO 2022252021 A1 WO2022252021 A1 WO 2022252021A1 CN 2021097294 W CN2021097294 W CN 2021097294W WO 2022252021 A1 WO2022252021 A1 WO 2022252021A1
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- poly
- sensor array
- temperature sensor
- flexible
- graphene oxide
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
Definitions
- the invention belongs to the field of sensor materials, in particular to a flexible temperature sensor array and a preparation method thereof.
- a wearable device is a wearable portable computing device embedded with a variety of high-precision sensors as input terminals.
- the sense of touch is one of the important channels for human beings to communicate with and experience the outside world. Information such as softness, hardness, temperature, size, and shape of an object can be perceived through touch.
- GPANI polyaniline/graphene
- PVB polyvinyl butyral
- absolute ethanol was mixed and stirred at a mass ratio of 0.1:5:100 for 4 hours, and then ultrasonically treated for 30 minutes.
- the flexible substrate is made of 10 strip-shaped ITO electrodes with a width of 4 mm arranged in parallel on a PET film at an interval of 1 mm. Then the treated mixture was evenly coated on the ITO-PET substrate with a Meller rod coater, followed by annealing at 80 °C for 15 minutes to eliminate alcohol and form a dry film.
- the same ITO-PET substrate was attached to the film, and the electrodes on the upper and lower ITO-PET substrates were vertically divided into steps.
- the top and bottom substrates were fixed with ultraviolet epoxy tape around the PET to complete the preparation of the GPANI-PVB composite film temperature sensor.
- the flexible sensor has the advantages of high transparency and simple array preparation.
- the above slurry was centrifuged at 20,000 rpm for 10 minutes, and then the solution was replaced with acetic acid twice.
- the GO slurry was transferred to acetic acid to form a concentration of 1 mg mL. -1 solution.
- the mixture was boiled, and about 0.04 g of PHB (polyhydroxybutyric acid) granules were added as a stabilizer; heated with vigorous stirring at 118 ° C for 2 h, and ascorbic acid was added to the suspension (ascorbic acid: GO weight ratio was 2: 1 ).
- the rGO (reduced graphene oxide)/PHB composite solution was formed by stirring at 118 °C.
- the sensing array has the capability to map the temperature profile of the object.
- NiO nickel oxide
- 0.5 g of primary particle state NiO (nickel oxide) powder with a diameter of 50 nm was mixed with 1 g of ethylene glycol and 9 g of deionized water to form an aqueous mixture.
- the NiO mixture was then sonicated with a homogenizer for 10 min.
- Silver nanoparticles were synthesized by reduction of AgNO3 with diethanolamine.
- the synthesized silver nanoparticles were centrifuged, washed and resuspended in 30 vol% aqueous ethylene glycol to form a 10 wt% silver ink.
- the silver and NiO mixed ink was centrifuged again at 3000 rpm for 10 min.
- a piezoelectric printer was used to print patterns on glass plates or polyimide films, in which the mixed ink of silver and NiO was jetted into droplets with a diameter of 55 ⁇ m under the condition of jetting speed of 2.5 m/s. Print patterns at a printing speed of 25mm/s with a dot pitch of 50 ⁇ m to form straight or square films.
- the silver wire deposited with the NiO thin film was heated in a furnace at a temperature of 200° C. for 1 hour.
- the flexible temperature sensing array based on PEDOT:PSS/graphene has large measurement fluctuations and small application range.
- the flexible temperature sensing array based on GPANI/PVB has a small sensing range and a large volume.
- the flexible temperature sensing array based on PHB/rGO has a complicated preparation process and low sensitivity.
- the flexible temperature sensing array based on NiO/Ni ink has a short lifespan and requires high equipment requirements.
- the invention mainly aims at the technical problems that the current flexible temperature sensing array is not high in sensitivity, low in precision, complex in preparation process and long in response time, and is not suitable for rehabilitation robots, and invented a composite material based on PEDOT:PSS/CNTs/rGO
- the flexible temperature sensing array not only greatly improves the sensing accuracy and sensing range, but also reduces the response time of the sensor. Specifically, it is realized through the following technical solutions:
- the invention provides a flexible temperature sensor array, which includes a thermosensitive layer, a flexible substrate and wires, and the thermosensitive layer is arranged on the flexible substrate;
- thermosensitive layer is formed by a number of temperature sensing units arranged at fixed intervals;
- the wire is adhered to the flexible substrate according to the set route and connected with the temperature sensing unit;
- the temperature sensing unit is prepared from (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid))/carbon nanotube/reduced graphene oxide composite film.
- the several temperature sensing units are connected by multiplexing lines.
- the plurality of temperature sensing units are arranged in a square array, a rhombus array, a sector array, a circular array or a ring array.
- the present invention also provides a method for preparing the above-mentioned flexible temperature sensor array, comprising the following steps:
- the wire is adhered to the flexible substrate according to the set route and connected with the temperature sensing unit through the silver paste to form a multiplexing circuit;
- the silver paste After the silver paste is solidified, it is packaged and dried to obtain the flexible temperature sensor array.
- Assembling the flexible temperature sensor array transfer the temperature sensing units cut and formed in S5 to the flexible substrate coated with an adhesive layer, and arrange them at fixed intervals; adhere the wires to the flexible substrate according to the set route on the substrate and connected with the heat-sensitive layer through silver paste to form a multiplexing circuit; after the silver paste is cured, it is packaged and dried to obtain the flexible temperature sensor array.
- the ratio of the carbon nanotubes to the H 2 SO 4 /H 2 O 2 mixed solution is (0.01-0.03) g: (10-30) mL
- the 4 /H 2 O 2 mixed solution is a mixed solution of 100mL 2mol/L sulfuric acid aqueous solution and 30% hydrogen peroxide aqueous solution with a volume ratio of (4-5):1.
- an aqueous solution of (poly(3,4-ethylenedioxythiophene): poly(styrenesulfonic acid)) with a mass fraction of 1.3 wt%, poly(3,4-ethylenedioxythiophene) ) to poly(styrene sulfonic acid) mass ratio is 5:8.
- the mass ratio of the acid-washed carbon nanotubes added in S1 to the reduced graphene oxide powder in S2 is 1:1.
- the amount of sodium dodecylbenzenesulfonate powder added is 10 times that of the acid-washed carbon nanotubes added in S1 and the reduced graphene oxide powder added in S2.
- the mass ratio of the polydimethylsiloxane prepolymer to the curing agent is (9-12):1, and the spin-coating speed is 1000-2000rpm, and the spin-coating time is 5-15s .
- the present invention also provides the application of the above-mentioned flexible temperature sensor array in a wearable device as tactile interactive sensing.
- the unique PEDOT:PSS/CNTs/rGO composite film and acquisition circuit design of the present invention not only makes the preparation process of the sensing array simpler and more environmentally friendly, but also improves the sensing performance. Sensitivity, linearity, precision and response time of the array, the minimum temperature that can be sensed is 0.1°C, and the temperature-resistance value can be converted into a visual image.
- the present invention also has strong durability and stability. Due to the biocompatibility, low cost, and non-toxic properties of PDMS itself, with the simple structure and external circuit, the processing difficulty and preparation cost of the sensor are greatly reduced. At the same time, the sensor of the invention also has the characteristics of low power consumption.
- Fig. 1 is a kind of flexible temperature sensor array acquisition circuit diagram provided by the embodiment of the present invention.
- Fig. 2 is a top view of a flexible temperature sensor array provided by an embodiment of the present invention.
- Fig. 3 is a side view of a flexible temperature sensor array provided by an embodiment of the present invention.
- Fig. 4 is a temperature-resistance test data diagram of a single flexible temperature sensor in a flexible temperature sensor array provided by an embodiment of the present invention
- Fig. 5 is a physical test diagram of a flexible temperature sensor array provided by an embodiment of the present invention.
- FIG. 6 is a flowchart of a method for fabricating a flexible temperature sensor array provided by an embodiment of the present invention.
- 1-temperature sensing unit 2-conductive silver paste; 3-copper wire; 4-PDMS flexible substrate.
- CNTs carbon nanotubes
- rGO reduced graphene oxide
- PEDOT:PSS poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid)
- PDOT:PSS poly(styrenesulfonic acid)
- the flexible temperature sensor array uses soft PDMS as the base material, prepares PEDOT:PSS/CNTs/rGO composite film, and cuts it into a certain size and quantity according to the requirements, and then presses the fixed spacing Bonded on the base material to form a heat-sensitive layer, connect wires, form multiplexing lines to realize array collection.
- the sensing unit on the array is working, due to the external temperature change, the composite material is stimulated by temperature, and the carrier concentration inside the material changes, resulting in a change in resistance value, realizing the function of sensing pressure.
- each sensing unit can sense the temperature independently because the designed circuit has the function of independent acquisition, realizing the result of visualizing the temperature.
- the first step, pickling carbon nanotube get 0.02g carbon nanotube powder and join in the round bottom flask that magneton is housed, slowly add the mixed solution of 20ml (concentration 2mol/L sulfuric acid and the mixing of 30% hydrogen peroxide solution, mixed in a volume ratio of 3:1). Heat and stir in a silicone oil bath at 100°C, condense and reflux for 12 hours, then cool the solution to room temperature. Then carry out impurity removal and neutralization treatment, wash the solution with deionized water until the solution becomes neutral after comparing the pH with pH test paper. Next, the neutral mixed solution containing carbon nanotubes is vacuum filtered until only solid carbon nanotube powder remains on the filter paper, and then put into a vacuum freeze-drying oven to dry overnight to obtain acid-washed carbon nanotubes.
- the volume ratio of sulfuric acid and hydrogen peroxide can be adjusted within the range of (4-5): 1. SWCNTs are prone to agglomeration in the solution. Using a mixed solution of sulfuric acid/hydrogen peroxide in this volume ratio range can effectively reduce the agglomeration of SWCNTs To avoid the adverse effect of SWCNT agglomeration on the conductivity of the material.
- the second step, preparation of reduced graphene oxide put 0.5g GO (graphene oxide) powder into a beaker, add 250ml deionized water, and carry out an ultrasonic dispersion process set to 200W in an ultrasonic disperser for 2 hours to obtain GO solution after ultrasonic dispersion, magnetically stir the GO solution, add 100ml 10% concentration of L-antibacterial acid solution dropwise evenly and slowly, and continue stirring for 30 minutes to obtain rGO (reduced graphene oxide ) solution. Washing is then carried out until the solution is a neutral solution. The rGO powder was obtained by vacuum filtration, and the powder was dried in a freeze drying oven for 6 hours to obtain the rGO powder used in the experiment.
- Ascorbic acid solution acts as a reducing agent.
- the ratio of graphene oxide powder to ascorbic acid can be adjusted in the range of (0.4-0.6) g: (90-110) mL.
- Non-essential functional groups further enhance the conductivity of the material.
- the third step prepare composite solution: in 20mL ultrapure water, use 0.3mL dimethyl sulfoxide as conductivity enhancer, then add it into 6mL PEDOT:PSS aqueous solution (1.3wt%, the ratio of PEDOT and PSS is 5:8). According to the required content, add acid-washed carbon nanotubes and experimentally prepared redox graphene (according to the ratio of 1:1). Finally, add SDBS (sodium dodecylbenzenesulfonate) powder 10 times the weight of the carbon material mixture. The mixed solution was fully stirred and mixed in a mixer, and then ultrasonic (ice-water bath) treatment was performed for 45 minutes in an ultrasonic disperser. Obtain the PEDOT:PSS/CNTs/rGO composite composite solution.
- the mass ratio of single-walled carbon nanotubes, reduced graphene oxide and (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid)) is preferably in the range of 1:1:(3-39), three
- the mass ratio of the former will affect the sensitivity, response speed and other properties of the entire flexible sensor.
- Sodium dodecylbenzenesulfonate is used as a surfactant, and its dosage is adjusted according to the actual added carbon material, which is 10 times the mass of the added carbon material, which can effectively disperse the carbon material and enhance the conductivity of the material.
- the fourth step preparing the substrate: the mixed solution of PDMS and curing agent (mass ratio is 10:1), stirred at 2000rpm for 30 seconds, and then spun on a clean silicon substrate washed with acetone, absolute ethanol and ultrapure water. coated to obtain a flexible PDMS substrate. Before spin coating, evenly spray a layer of release agent on the silicon wafer to facilitate subsequent smooth release molding.
- the fifth step, spin-coating base and adhesive layer the PDMS base layer spin-coating process adopts a rotating speed of 1500rpm, and spins for 10 seconds.
- the silicon wafer with PDMS is placed in a blast drying oven at 70 °C temperature curing for 30 minutes.
- the EcoFlex adhesive film layer can be prepared.
- Spin-coating speed can be adjusted in the range of 1000-2000rpm
- spin-coating time can be adjusted in the range of 5-15s
- the mass ratio of PDMS and curing agent can be adjusted in the range of (9-12): 1, spin-coating speed, duration and The mass ratio of PDMS to curing agent will affect the thickness of the PDMS substrate, thereby affecting the sensitivity of the flexible temperature sensor.
- the sixth step vacuum filtration to prepare the heat-sensitive layer: use 0.22 micron pore size PVDF filter membrane to realize solution suction filtration, and perform suction filtration on the ultrasonically treated PEDOT:PSS-CNTs-rGO dispersion (in a centrifuge before vacuum filtration) Carry out centrifugation treatment at 5000 rpm for 2 hours, and take the sediment solution) for treatment.
- the vacuum filtration is completed, place on a heating plate and heat at 50° C. for 2 hours.
- the formed membrane structure can be immersed in DMSO solution for 12 hours, followed by drying at 60 °C for 2 hours. Obtain PEDOT:PSS/CNTs/rGO composite thin film.
- the seventh step, cutting and forming fix the heat-sensitive layer on the plane, use the AUTOCAD software to design the required graphic structure and import it into the laser printer software, and form a 1cm 2 square film after cutting by the laser cutting machine.
- the eighth step, bonding the substrate transfer the composite heat-sensitive film cut and formed in the previous step to the adhesive substrate at a fixed interval according to the arrangement shown in Figure 1, and ensure that the bonding part is flat and free of cracks, bubbles, wrinkles, etc. Bad contact occurs.
- the ninth step, connecting the wires the copper wires are adhered to the flexible substrate according to the circuit form ( Figure 1) and connected with the composite film through the quick-drying conductive silver paste.
- Step 10 Encapsulation: Put the conductive silver paste into the blower dryer at 60°C for 2 hours, take it out and spin-coat the PDMS encapsulation layer on the sensor array. Seconds, after spin-coating the PDMS encapsulation layer, curing in a blast dryer at 70°C for 30 minutes can complete the fabrication of the flexible temperature sensing array.
- the temperature test is carried out on a single flexible temperature sensing unit (sensor) in the array, and the resistance change rate and temperature change curve are obtained (Figure 4).
- the sensitivity is 0.9125% °C -1 and the linearity is 99.86%. It can be seen that the sensor has excellent sensitivity and linearity. The reason is that as the temperature rises, the sensitivity also changes. The reason is that as the temperature rises, the carrier concentration in the compound increases, and as the carbon nanotubes form a conductive path in the compound, the electrons move directional after being heated. Speed up and the resistance decreases.
- the specific process can be referred to as shown in FIG. 6 .
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Abstract
A flexible temperature sensor array, comprising a thermosensitive layer, a flexible substrate (4), and a wire (3). The thermosensitive layer is provided on the flexible substrate (4); the thermosensitive layer is formed by arranging a plurality of temperature sensing units (1) at fixed intervals; the wire (3) is adhered to the flexible substrate (4) according to a set line and is connected to the temperature sensing units (1); each temperature sensing unit (1) is prepared from (poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate))/carbon nanotube/reduced graphene oxide composite film. The preparation process of the method is simple and environment-friendly; the sensitivity, the degree of linearity, the precision, and the response time of the sensor array are improved; converting a temperature-resistance value into a visual image can be achieved; and the present invention further has the characteristics of strong in durability and stability and low in power consumption.
Description
本发明属于传感器材料领域,具体涉及一种柔性温度传感器阵列及其制备方法。The invention belongs to the field of sensor materials, in particular to a flexible temperature sensor array and a preparation method thereof.
近些年来,用于人机交互过程中的柔性传感器或柔性传感阵列的需求与日俱增。在人机交互方面,可穿戴设备是一种可穿戴的便携式计算设备,内嵌有多种高精度传感器作为输入终端,是一种人机直接无缝、充分连接的交互方式,其中触觉交互是目前可穿戴设备产业中比较新的人机交互技术,对人机之间的信息交流和沟通方式将产生深远的影响。触觉是人类与外界交流并感受外界的重要通道之一。物体的软硬、冷暖、大小以及形状等信息,都可以在触摸中感知。触觉交互研究如何利用触觉信息增强人与计算机和机器人的交流,得益于传感器、算法、芯片的技术进步,人机交互技术的应用潜力已经开始展现,包括在手术模拟训练、娱乐、机器人遥控操作、远程医疗、机器人皮肤等领域。可穿戴设备的无限潜能也让其成为科学研究的方向所在,也将会是未来人类在虚拟现实中“真实”的感知外界的一种关键交互技术。热点技术的应用开发是机遇也是挑战,其中基于温度传感器的传感阵列存在识别率低,实时性差,需要针对柔性传感器进行性能优化、数据处理、算法优化等方法以提高传感效果。另外,更合理的阵列化温度传感器对机器人识别物体,实现机器人自主感知外界实现类似人体皮肤功能的作用具有深远的现实意义。In recent years, there has been an increasing demand for flexible sensors or flexible sensing arrays used in the process of human-computer interaction. In terms of human-computer interaction, a wearable device is a wearable portable computing device embedded with a variety of high-precision sensors as input terminals. At present, the relatively new human-computer interaction technology in the wearable device industry will have a profound impact on the information exchange and communication methods between humans and machines. The sense of touch is one of the important channels for human beings to communicate with and experience the outside world. Information such as softness, hardness, temperature, size, and shape of an object can be perceived through touch. Tactile interaction research how to use tactile information to enhance communication between humans and computers and robots, thanks to technological advances in sensors, algorithms, and chips, the application potential of human-computer interaction technology has begun to show, including surgical simulation training, entertainment, and robot remote control , telemedicine, robot skin and other fields. The infinite potential of wearable devices also makes them the direction of scientific research, and will also be a key interactive technology for humans to "real" perceive the outside world in virtual reality in the future. The application and development of hotspot technologies are both opportunities and challenges. Among them, the sensing array based on temperature sensors has low recognition rate and poor real-time performance. It is necessary to perform performance optimization, data processing, algorithm optimization and other methods for flexible sensors to improve the sensing effect. In addition, a more reasonable arrayed temperature sensor has far-reaching practical significance for robots to recognize objects and realize the role of robots in autonomously sensing the outside world and realizing functions similar to human skin.
目前,用于柔性温度传感阵列的制备方法主要有以下几种:At present, there are mainly the following methods for the preparation of flexible temperature sensing arrays:
1.将0.5mL二甲基亚砜用作导电性增强剂,然后将其加入10mL PEDOT: PSS水溶液。石墨烯纳米片添加到上述的混合溶液中。在室温下磁力搅拌3h分散混合溶液,然后将其置于50W的超声浴中15分钟。将分散后的溶液滴铸到经10%HCl(盐酸)溶液浸泡1小时的聚酰亚胺基底上。放置在加热板上以150℃进行1小时的退火,得到3-4微米厚的非透明石墨烯/PEDOT:PSS薄膜。接下来,将PVA(聚乙烯醇)水溶液滴铸到干燥的PEDOT:PSS/石墨烯复合材料表面上。将复合材料在环境条件下干燥48小时以上。最后,从聚酰亚胺基底上剥离PEDOT:PSS/石墨烯/PVA复合材料。通过掩模打印电极可以形成柔性,半透明传感器阵列。此方法制备的柔性温度传感器具有很强的透明性和热电性能。1. Use 0.5 mL of dimethyl sulfoxide as a conductivity enhancer, and then add it to 10 mL of PEDOT:PSS aqueous solution. Graphene nanosheets were added to the above mixed solution. The mixed solution was dispersed with magnetic stirring at room temperature for 3 h, and then placed in a 50 W ultrasonic bath for 15 min. The dispersed solution was drop-cast onto a polyimide substrate soaked in 10% HCl (hydrochloric acid) solution for 1 hour. Place on a heating plate and anneal at 150° C. for 1 hour to obtain a non-transparent graphene/PEDOT:PSS film with a thickness of 3-4 microns. Next, an aqueous PVA (polyvinyl alcohol) solution was drop-cast onto the dry PEDOT:PSS/graphene composite surface. The composite was dried at ambient conditions for more than 48 hours. Finally, the PEDOT:PSS/graphene/PVA composite was exfoliated from the polyimide substrate. Printing electrodes through a mask can form flexible, translucent sensor arrays. The flexible temperature sensor prepared by this method has strong transparency and pyroelectric performance.
2.将GPANI(聚苯胺/石墨烯)、PVB(聚乙烯醇缩丁醛)、无水乙醇以质量比为0.1:5:100的比例混合搅拌4h后超声处理30min。柔性基底是以10个宽为4毫米的条状ITO电极以间隔1毫米在PET薄膜上平行排列而成。然后用麦勒棒涂布器将处理好的混合物均匀地涂在ITO-PET基底上,随后在80℃下退火15分钟以消除酒精,形成干燥的薄膜。在没有任何间隔的情况下,将同样的ITO-PET基底附在薄膜上,并使上下两层ITO-PET基底上的电极呈垂直分步。在PET的周围用紫外线环氧胶带将顶部和底部基板固定,完成制备GPANI-PVB复合薄膜温度传感器。该柔性传感器具有高透明度和阵列制备简单的优势。2. GPANI (polyaniline/graphene), PVB (polyvinyl butyral), and absolute ethanol were mixed and stirred at a mass ratio of 0.1:5:100 for 4 hours, and then ultrasonically treated for 30 minutes. The flexible substrate is made of 10 strip-shaped ITO electrodes with a width of 4 mm arranged in parallel on a PET film at an interval of 1 mm. Then the treated mixture was evenly coated on the ITO-PET substrate with a Meller rod coater, followed by annealing at 80 °C for 15 minutes to eliminate alcohol and form a dry film. In the absence of any gap, the same ITO-PET substrate was attached to the film, and the electrodes on the upper and lower ITO-PET substrates were vertically divided into steps. The top and bottom substrates were fixed with ultraviolet epoxy tape around the PET to complete the preparation of the GPANI-PVB composite film temperature sensor. The flexible sensor has the advantages of high transparency and simple array preparation.
3.将硫酸(360ml)/磷酸(40ml)与3g石墨混合。然后在持续保持45℃的恒定温度下连续搅拌16h的同时将18g高锰酸钾滴加进上述混合物中。然后将混合物冷却至室温,将分散体倒在400g冰上进行淬灭反应。将过氧化氢缓慢地逐滴加入到冷却的溶液中,直到分散体变成发白的黄色。通过离心将浆液与酸分离,然后重悬于去离子水中。所得的GO(氧化石墨烯)用盐酸洗涤两次后用乙醇洗涤三次,将上述浆液以20000rpm离心10 分钟,然后进行两次乙酸置换溶液,将GO浆液转移到乙酸中,最终形成浓度为1mg mL
-1的溶液。将该混合物煮沸,并加入约0.04g的PHB(聚羟基丁酸)粒剂作为稳定剂;在118℃下剧烈搅拌加热2h,将抗坏血酸添加到悬浮液中(抗坏血酸:GO重量比为2:1)。在118℃下搅拌形成rGO(还原氧化石墨烯)/PHB复合溶液。为了制造温度传感器,将复合溶液充分摇匀,然后在140℃的热板上滴一滴到柔性PET基底上已经印刷完成的银电极上,继续加热基板1min左右直到所有溶剂蒸发为止,实现制备温度敏感阵列。该传感阵列具有映射对象的温度轮廓的能力。
3. Mix sulfuric acid (360ml)/phosphoric acid (40ml) with 3g graphite. Then 18 g of potassium permanganate was added dropwise into the above mixture while continuously stirring at a constant temperature of 45° C. for 16 h. The mixture was then cooled to room temperature, and the dispersion was quenched by pouring the dispersion onto 400 g of ice. Hydrogen peroxide was slowly added dropwise to the cooled solution until the dispersion turned whitish yellow. The slurry was separated from the acid by centrifugation and then resuspended in deionized water. The resulting GO (graphene oxide) was washed twice with hydrochloric acid and then washed three times with ethanol. The above slurry was centrifuged at 20,000 rpm for 10 minutes, and then the solution was replaced with acetic acid twice. The GO slurry was transferred to acetic acid to form a concentration of 1 mg mL. -1 solution. The mixture was boiled, and about 0.04 g of PHB (polyhydroxybutyric acid) granules were added as a stabilizer; heated with vigorous stirring at 118 ° C for 2 h, and ascorbic acid was added to the suspension (ascorbic acid: GO weight ratio was 2: 1 ). The rGO (reduced graphene oxide)/PHB composite solution was formed by stirring at 118 °C. In order to make a temperature sensor, shake the composite solution well, then drop a drop onto the printed silver electrode on the flexible PET substrate on a hot plate at 140°C, and continue to heat the substrate for about 1min until all the solvent evaporates to achieve temperature sensitivity. array. The sensing array has the capability to map the temperature profile of the object.
4.将0.5g直径为50nm的原始粒子态的NiO(氧化镍)粉末与1g乙二醇和9g去离子水混合以形成水性混合物。然后将NiO混合物用均质器超声处理10分钟。通过用二乙醇胺还原AgNO3合成银纳米颗粒。将合成的银纳米颗粒进行离心、洗涤并重新悬浮在30vol%的乙二醇水溶液中以形成10wt%的银油墨。再次将银和NiO混合墨水在3000rpm下离心10分钟。使用压电打印机在玻璃板或聚酰亚胺薄膜上打印图案,其中在喷射速度为2.5m/s的条件下,将银和NiO混合墨水喷射成直径为55μm的液滴。以25mm/s的印刷速度,以50μm的点间距印刷图案,形成直线或方形薄膜。将沉积有NiO薄膜的银导线在炉中于200℃的温度下加热1小时。4. 0.5 g of primary particle state NiO (nickel oxide) powder with a diameter of 50 nm was mixed with 1 g of ethylene glycol and 9 g of deionized water to form an aqueous mixture. The NiO mixture was then sonicated with a homogenizer for 10 min. Silver nanoparticles were synthesized by reduction of AgNO3 with diethanolamine. The synthesized silver nanoparticles were centrifuged, washed and resuspended in 30 vol% aqueous ethylene glycol to form a 10 wt% silver ink. The silver and NiO mixed ink was centrifuged again at 3000 rpm for 10 min. A piezoelectric printer was used to print patterns on glass plates or polyimide films, in which the mixed ink of silver and NiO was jetted into droplets with a diameter of 55 μm under the condition of jetting speed of 2.5 m/s. Print patterns at a printing speed of 25mm/s with a dot pitch of 50μm to form straight or square films. The silver wire deposited with the NiO thin film was heated in a furnace at a temperature of 200° C. for 1 hour.
虽然上述传感阵列基本可以感测到物体的温度,但仍存在一些不足。Although the above sensing array can basically sense the temperature of the object, there are still some deficiencies.
1.基于PEDOT:PSS/石墨烯的柔性温度传感阵列,测量波动大,应用范围小。1. The flexible temperature sensing array based on PEDOT:PSS/graphene has large measurement fluctuations and small application range.
2.基于GPANI/PVB的柔性温度传感阵列,感测范围小,体积较大。2. The flexible temperature sensing array based on GPANI/PVB has a small sensing range and a large volume.
3.基于PHB/rGO的柔性温度传感阵列,制备过程较复杂,灵敏度低。3. The flexible temperature sensing array based on PHB/rGO has a complicated preparation process and low sensitivity.
4.基于NiO/Ni墨水的柔性温度传感阵列,寿命短,对设备要求较高。4. The flexible temperature sensing array based on NiO/Ni ink has a short lifespan and requires high equipment requirements.
发明内容Contents of the invention
本发明主要针对目前柔性温度传感阵列灵敏度不高,精度不高,制备过程复杂和响应时间长而并不适用于康复机器人的技术难题,发明了一种基于PEDOT:PSS/CNTs/rGO复合材料的柔性温度传感阵列,不仅在传感精度和感测范围有较大提升,同时也降低了传感器的响应时间。具体通过以下技术方案实现:The invention mainly aims at the technical problems that the current flexible temperature sensing array is not high in sensitivity, low in precision, complex in preparation process and long in response time, and is not suitable for rehabilitation robots, and invented a composite material based on PEDOT:PSS/CNTs/rGO The flexible temperature sensing array not only greatly improves the sensing accuracy and sensing range, but also reduces the response time of the sensor. Specifically, it is realized through the following technical solutions:
本发明提供了一种柔性温度传感器阵列,其包括热敏层、柔性基底以及导线,所述热敏层设置于所述柔性基底上;The invention provides a flexible temperature sensor array, which includes a thermosensitive layer, a flexible substrate and wires, and the thermosensitive layer is arranged on the flexible substrate;
所述热敏层由若干温度传感单元以固定间距排布形成;The thermosensitive layer is formed by a number of temperature sensing units arranged at fixed intervals;
所述导线按设定的线路粘附在所述柔性基底上并与所述温度传感单元连接;The wire is adhered to the flexible substrate according to the set route and connected with the temperature sensing unit;
所述温度传感单元由(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))/碳纳米管/还原氧化石墨烯复合薄膜制备得到。The temperature sensing unit is prepared from (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid))/carbon nanotube/reduced graphene oxide composite film.
进一步地,所述若干温度传感单元采用多路复用线路连接。Further, the several temperature sensing units are connected by multiplexing lines.
进一步地,所述若干温度传感单元排布成方形阵列、菱形阵列、扇形阵列、圆形阵列或环型阵列。Further, the plurality of temperature sensing units are arranged in a square array, a rhombus array, a sector array, a circular array or a ring array.
本发明还提供了上述柔性温度传感器阵列的制备方法,包括以下步骤:The present invention also provides a method for preparing the above-mentioned flexible temperature sensor array, comprising the following steps:
将改性后的单壁碳纳米管、还原氧化石墨烯加入到(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))水溶液中,分散均匀后,真空抽滤并干燥,得到所述(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))/碳纳米管/还原氧化石墨烯复合薄膜;Add the modified single-walled carbon nanotubes and reduced graphene oxide into (poly(3,4-ethylenedioxythiophene): poly(styrenesulfonic acid)) aqueous solution, and after dispersing evenly, vacuum filter and dry , to obtain the (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid))/carbon nanotube/reduced graphene oxide composite film;
将所述(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))/碳纳米管/还原氧化石墨烯复合薄膜按设定的图形结构进行切割,得到若干温度传感单元;Cut the (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid))/carbon nanotube/reduced graphene oxide composite film according to the set pattern structure to obtain several temperature sensing units ;
将所述若干温度传感单元以固定间距粘附在所述柔性基底上;adhering the plurality of temperature sensing units on the flexible substrate at a fixed distance;
将导线按设定的路线粘附在所述柔性基底上并与所述温度传感单元通 过银浆进行连接,形成多路复用线路;The wire is adhered to the flexible substrate according to the set route and connected with the temperature sensing unit through the silver paste to form a multiplexing circuit;
待所述银浆固化后,进行封装、干燥,得到所述柔性温度传感器阵列。After the silver paste is solidified, it is packaged and dried to obtain the flexible temperature sensor array.
进一步地,具体包括以下步骤:Further, it specifically includes the following steps:
S1、酸洗碳纳米管:取碳纳米管粉末加入到H
2SO
4/H
2O
2混合液中,加热并冷凝回流,待冷却至室温后,用去离子水洗涤至溶液成中性,将所述溶液进行真空抽滤后干燥,制得酸洗后的碳纳米管;
S1. Pickling carbon nanotubes: Take carbon nanotube powder and add it to H 2 SO 4 /H 2 O 2 mixed solution, heat and condense to reflux, after cooling to room temperature, wash with deionized water until the solution becomes neutral, The solution is vacuum filtered and then dried to obtain acid-washed carbon nanotubes;
S2、制备还原氧化石墨烯:将氧化石墨烯粉末加入水中,得到分散的氧化石墨烯溶液,滴加还原剂到所述氧化石墨烯溶液中,经反应得到还原氧化石墨烯溶液;随后将所述还原氧化石墨烯溶液洗涤至中性,抽滤并干燥,得到还原氧化石墨烯粉末;S2. Preparation of reduced graphene oxide: add graphene oxide powder into water to obtain a dispersed graphene oxide solution, drop a reducing agent into the graphene oxide solution, and obtain a reduced graphene oxide solution through reaction; then the The reduced graphene oxide solution is washed to neutrality, suction filtered and dried to obtain reduced graphene oxide powder;
S3、制备复合溶液:向PEDOT:PSS水溶液中加入二甲基亚砜溶液,然后加入S1中所述酸洗后的碳纳米管、S2中所述还原氧化石墨烯粉末以及十二烷基苯磺酸钠粉末,搅拌并分散,得到复合溶液;S3. Prepare a composite solution: add dimethyl sulfoxide solution to the PEDOT:PSS aqueous solution, then add the acid-washed carbon nanotubes described in S1, the reduced graphene oxide powder and dodecylbenzenesulfonate described in S2 sodium bicarbonate powder, stirred and dispersed to obtain a composite solution;
S4、制备复合薄膜:将S3所述复合溶液进行离心后抽滤,然后加热、干燥,得到(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))/碳纳米管/还原氧化石墨烯复合薄膜;S4. Preparation of composite film: centrifuge the composite solution described in S3, then suction filter, then heat and dry to obtain (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid))/carbon nanotube/ Reduced graphene oxide composite film;
S5、切割成型:将所述(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))/碳纳米管/还原氧化石墨烯复合薄膜按设定的图形结构进行切割,得到若干温度传感单元;S5. Cutting and forming: cutting the (poly(3,4-ethylenedioxythiophene): poly(styrenesulfonic acid))/carbon nanotube/reduced graphene oxide composite film according to the set graphic structure to obtain A number of temperature sensing units;
S6、组装柔性温度传感器阵列:将S5所述切割成型后的温度传感单元转移到涂有粘结层的所述柔性基底上,以固定间距排列;将导线按设定的路线形式黏附在柔性基底上并与所述热敏层通过银浆进行连接,形成多路复用线路;待所述银浆固化后,进行封装、干燥,得到所述柔性温度传感器阵列。S6. Assembling the flexible temperature sensor array: transfer the temperature sensing units cut and formed in S5 to the flexible substrate coated with an adhesive layer, and arrange them at fixed intervals; adhere the wires to the flexible substrate according to the set route on the substrate and connected with the heat-sensitive layer through silver paste to form a multiplexing circuit; after the silver paste is cured, it is packaged and dried to obtain the flexible temperature sensor array.
进一步地,所述步骤S1中,所述碳纳米管与所述H
2SO
4/H
2O
2混合溶液的比例为(0.01-0.03)g:(10-30)mL,所述H
2SO
4/H
2O
2混合溶液为体积比为(4-5):1的100mL 2mol/L硫酸水溶液和30%过氧化氢水溶液的混合溶液。
Further, in the step S1, the ratio of the carbon nanotubes to the H 2 SO 4 /H 2 O 2 mixed solution is (0.01-0.03) g: (10-30) mL, and the H 2 SO 4 The 4 /H 2 O 2 mixed solution is a mixed solution of 100mL 2mol/L sulfuric acid aqueous solution and 30% hydrogen peroxide aqueous solution with a volume ratio of (4-5):1.
进一步地,所述步骤S3中,采用质量分数为1.3wt%的(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))水溶液,聚(3,4-乙烯二氧噻吩)与聚(苯乙烯磺酸)质量比为5:8。Further, in the step S3, an aqueous solution of (poly(3,4-ethylenedioxythiophene): poly(styrenesulfonic acid)) with a mass fraction of 1.3 wt%, poly(3,4-ethylenedioxythiophene) ) to poly(styrene sulfonic acid) mass ratio is 5:8.
进一步地,所述步骤S3中,加入的S1中所述酸洗后的碳纳米管与S2中所述还原氧化石墨烯粉末的质量比为1:1。Further, in the step S3, the mass ratio of the acid-washed carbon nanotubes added in S1 to the reduced graphene oxide powder in S2 is 1:1.
进一步地,所述步骤S3中,十二烷基苯磺酸钠粉末的加入量是所加入的S1中所述酸洗后的碳纳米管与S2中所述还原氧化石墨烯粉末的10倍。Further, in the step S3, the amount of sodium dodecylbenzenesulfonate powder added is 10 times that of the acid-washed carbon nanotubes added in S1 and the reduced graphene oxide powder added in S2.
进一步地,所述步骤S5中,聚二甲基硅氧烷预聚物和固化剂的质量比为(9-12):1,且旋涂转速为1000-2000rpm,旋涂时长为5-15s。Further, in the step S5, the mass ratio of the polydimethylsiloxane prepolymer to the curing agent is (9-12):1, and the spin-coating speed is 1000-2000rpm, and the spin-coating time is 5-15s .
本发明还提供了上述柔性温度传感器阵列在可穿戴设备中作为触觉交互传感中的应用。The present invention also provides the application of the above-mentioned flexible temperature sensor array in a wearable device as tactile interactive sensing.
相比于现有的制备柔性温度传感阵列的方法,本发明特有的PEDOT:PSS/CNTs/rGO复合薄膜和采集线路设计,不仅使得传感阵列的制备过程较为简单和环保,提升了传感阵列的灵敏度、线性度、精度以及响应时间,最小可以感测到的温度为0.1℃,而且能实现将温度-电阻值转化为可视化图像。除此之外,本发明还具有较强的耐久性与稳定性。由于PDMS本身具有的生物相容性,低成本,无毒等特性,配合简单的结构和外接电路,极大的降低了传感器的加工难度和制备成本。同时,本发明的传感器还具有低功耗的特点。Compared with the existing methods for preparing flexible temperature sensing arrays, the unique PEDOT:PSS/CNTs/rGO composite film and acquisition circuit design of the present invention not only makes the preparation process of the sensing array simpler and more environmentally friendly, but also improves the sensing performance. Sensitivity, linearity, precision and response time of the array, the minimum temperature that can be sensed is 0.1°C, and the temperature-resistance value can be converted into a visual image. In addition, the present invention also has strong durability and stability. Due to the biocompatibility, low cost, and non-toxic properties of PDMS itself, with the simple structure and external circuit, the processing difficulty and preparation cost of the sensor are greatly reduced. At the same time, the sensor of the invention also has the characteristics of low power consumption.
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为本发明实施例提供的一种柔性温度传感器阵列采集线路图;Fig. 1 is a kind of flexible temperature sensor array acquisition circuit diagram provided by the embodiment of the present invention;
图2为本发明实施例提供的一种柔性温度传感器阵列的俯视图;Fig. 2 is a top view of a flexible temperature sensor array provided by an embodiment of the present invention;
图3为本发明实施例提供的一种柔性温度传感器阵列的侧视图;Fig. 3 is a side view of a flexible temperature sensor array provided by an embodiment of the present invention;
图4为本发明实施例提供的一种柔性温度传感器阵列中单个柔性温度传感器的温度-电阻测试数据图;Fig. 4 is a temperature-resistance test data diagram of a single flexible temperature sensor in a flexible temperature sensor array provided by an embodiment of the present invention;
图5为本发明实施例提供的一种柔性温度传感器阵列实物测试图;Fig. 5 is a physical test diagram of a flexible temperature sensor array provided by an embodiment of the present invention;
图6为本发明实施例提供的一种柔性温度传感器阵列制备方法流程图。FIG. 6 is a flowchart of a method for fabricating a flexible temperature sensor array provided by an embodiment of the present invention.
附图标记:Reference signs:
1-温度传感单元;2-导电银浆;3-铜导线;4-PDMS柔性基底。1-temperature sensing unit; 2-conductive silver paste; 3-copper wire; 4-PDMS flexible substrate.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
面向未来人机交互场景下的应用及开发情况,研究柔性温度传感阵列在监测肢体康复情况、器械与皮肤接触部位温度的分析等功能的多重配合精准实时采集信号,对于提升人机交互过程中的信号处理效率和操作过程中的精准操控以及根据人体情况及时调整机器人工作状态具有重大临床意义,也是亟待解决的基础技术领域应用的重大科学、产业问题。人体能对 异常热源表现出不同程度的躲避行为,不仅是因为皮肤能对异常温度进行区别,而且还因为皮肤能分辨异常热源的热量范围。对于机器人皮肤来说,采用碳纳米管(CNTs)、还原氧化石墨烯(rGO)和(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))(PEDOT:PSS)复合材料制备的柔性热敏薄膜作为传感单元,将相互独立的多个传感器有规律的集成在同一基底上,传感阵列系统通过直接对阵列中的每个传感单元进行寻址,实时测量阵列中每个器件的电阻值,可以实现感知过程中将温度表现像素化。通过上位机对数据的采集和处理,将温度可视化显示,能够识别有温度物体形状的功能。Facing the application and development of future human-computer interaction scenarios, research on the multiple cooperation of flexible temperature sensing arrays in monitoring limb rehabilitation, temperature analysis of equipment and skin contact parts, and accurate real-time acquisition of signals will help improve the human-computer interaction process. The signal processing efficiency and precise control during operation, as well as the timely adjustment of the working state of the robot according to the human body, have great clinical significance, and are also major scientific and industrial problems that need to be solved urgently in the field of basic technology. The human body can show different degrees of avoidance behavior to abnormal heat sources, not only because the skin can distinguish abnormal temperatures, but also because the skin can distinguish the heat range of abnormal heat sources. For the robotic skin, carbon nanotubes (CNTs), reduced graphene oxide (rGO) and (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid)) (PEDOT:PSS) composites The prepared flexible thermosensitive film is used as a sensing unit, and multiple independent sensors are regularly integrated on the same substrate. The sensing array system directly addresses each sensing unit in the array, and measures the temperature in the array in real time. The resistance value of each device can realize the pixelization of temperature performance in the sensing process. Through the acquisition and processing of data by the host computer, the temperature can be visualized and displayed, and the function of identifying the shape of the object with temperature can be recognized.
本发明提出的一种柔性温度传感器阵列,该柔性温度传感器阵列以柔软的PDMS作为基底材料,制备PEDOT:PSS/CNTs/rGO复合薄膜,并按照需求裁剪成一定的尺寸和数量,然后按固定间距粘合在基底材料上形成热敏层,连接导线,形成多路复用线路实现阵列化采集。该阵列上传感单元工作时,由于外界为温度变化,复合材料受到温度刺激,材料内部载流子浓度产生改变,导致电阻值发生变化,实现感测压力的功能。当多个传感单元同时感受有温物体时,由于设计的电路具有独立采集的功能,因此每个传感单元都可以对温度单独感应,实现可视化温度的结果。A flexible temperature sensor array proposed by the present invention, the flexible temperature sensor array uses soft PDMS as the base material, prepares PEDOT:PSS/CNTs/rGO composite film, and cuts it into a certain size and quantity according to the requirements, and then presses the fixed spacing Bonded on the base material to form a heat-sensitive layer, connect wires, form multiplexing lines to realize array collection. When the sensing unit on the array is working, due to the external temperature change, the composite material is stimulated by temperature, and the carrier concentration inside the material changes, resulting in a change in resistance value, realizing the function of sensing pressure. When multiple sensing units feel a warm object at the same time, each sensing unit can sense the temperature independently because the designed circuit has the function of independent acquisition, realizing the result of visualizing the temperature.
实施例Example
第一步、酸洗碳纳米管:取0.02g碳纳米管粉末加入到装有磁子的圆底烧瓶中,缓慢加入20ml的混合溶液(浓度2mol/L硫酸与30%的过氧化氢的混合溶液,以3:1的体积比例混合)。100℃硅油浴锅加热并搅拌,冷凝回流12小时后,将溶液冷却到室温。随后进行除杂和中性化处理,将溶液用去离子水洗涤,至用PH试纸进行酸碱度比对后溶液成中性。接下来真空抽滤含有碳纳米管的中性混合溶液,直至滤纸上仅余留固体碳纳米管粉末,随后放入真空冷冻干燥箱中干燥过夜即可制得酸洗后的碳纳米管。The first step, pickling carbon nanotube: get 0.02g carbon nanotube powder and join in the round bottom flask that magneton is housed, slowly add the mixed solution of 20ml (concentration 2mol/L sulfuric acid and the mixing of 30% hydrogen peroxide solution, mixed in a volume ratio of 3:1). Heat and stir in a silicone oil bath at 100°C, condense and reflux for 12 hours, then cool the solution to room temperature. Then carry out impurity removal and neutralization treatment, wash the solution with deionized water until the solution becomes neutral after comparing the pH with pH test paper. Next, the neutral mixed solution containing carbon nanotubes is vacuum filtered until only solid carbon nanotube powder remains on the filter paper, and then put into a vacuum freeze-drying oven to dry overnight to obtain acid-washed carbon nanotubes.
硫酸与过氧化氢体积比可以在(4-5):1范围内进行调整,SWCNT在溶液中极易发生团聚,使用该体积比范围的硫酸/过氧化氢混合溶液,可以有效减少SWCNT的团聚,以避免SWCNT团聚对材料导电性带来的不良影响。The volume ratio of sulfuric acid and hydrogen peroxide can be adjusted within the range of (4-5): 1. SWCNTs are prone to agglomeration in the solution. Using a mixed solution of sulfuric acid/hydrogen peroxide in this volume ratio range can effectively reduce the agglomeration of SWCNTs To avoid the adverse effect of SWCNT agglomeration on the conductivity of the material.
第二步、制备还原氧化石墨烯:将0.5g GO(氧化石墨烯)粉末放入烧杯中,加入250ml去离子水,在超声分散仪中进行2个小时设定为200W的超声分散过程,得到超声分散后的GO溶液,磁力搅拌GO溶液,均匀且速度较慢地滴加100ml 10%浓度的L-抗化血酸溶液,继续搅拌30分钟,得到经过还原反应后的rGO(还原氧化石墨烯)溶液。随后进行洗涤至溶液为中性溶液。采用真空抽滤得到rGO粉末,将粉末放置在冷冻干燥箱中干燥6小时,即可得到实验所用的rGO粉末。The second step, preparation of reduced graphene oxide: put 0.5g GO (graphene oxide) powder into a beaker, add 250ml deionized water, and carry out an ultrasonic dispersion process set to 200W in an ultrasonic disperser for 2 hours to obtain GO solution after ultrasonic dispersion, magnetically stir the GO solution, add 100ml 10% concentration of L-antibacterial acid solution dropwise evenly and slowly, and continue stirring for 30 minutes to obtain rGO (reduced graphene oxide ) solution. Washing is then carried out until the solution is a neutral solution. The rGO powder was obtained by vacuum filtration, and the powder was dried in a freeze drying oven for 6 hours to obtain the rGO powder used in the experiment.
抗坏血酸溶液起还原剂的作用,氧化石墨烯粉末与抗坏血酸的比例可以在(0.4-0.6)g:(90-110)mL范围内调整,在该比例范围内,可以很好地消除氧化石墨烯上非必要的官能团,进一步增强材料的导电性。Ascorbic acid solution acts as a reducing agent. The ratio of graphene oxide powder to ascorbic acid can be adjusted in the range of (0.4-0.6) g: (90-110) mL. Non-essential functional groups further enhance the conductivity of the material.
第三步、制备复合溶液:在20mL超纯水中,将0.3mL二甲基亚砜用作导电性增强剂,然后将其加入6mL PEDOT:PSS水溶液(1.3wt%,PEDOT与PSS之比为5:8)。根据所需的含量,加入酸洗后的碳纳米管和实验制备的氧化还原石墨烯(按照1:1的比例)。最后加入10倍碳材混合物重量的SDBS(十二烷基苯磺酸钠)粉末。将混合溶液在搅拌机中充分搅拌混合,随后利用超声分散仪内进行45min的超声(冰水浴)处理。获得PEDOT:PSS/CNTs/rGO复合复合溶液。The third step, prepare composite solution: in 20mL ultrapure water, use 0.3mL dimethyl sulfoxide as conductivity enhancer, then add it into 6mL PEDOT:PSS aqueous solution (1.3wt%, the ratio of PEDOT and PSS is 5:8). According to the required content, add acid-washed carbon nanotubes and experimentally prepared redox graphene (according to the ratio of 1:1). Finally, add SDBS (sodium dodecylbenzenesulfonate) powder 10 times the weight of the carbon material mixture. The mixed solution was fully stirred and mixed in a mixer, and then ultrasonic (ice-water bath) treatment was performed for 45 minutes in an ultrasonic disperser. Obtain the PEDOT:PSS/CNTs/rGO composite composite solution.
单壁碳纳米管、还原氧化石墨烯和(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))的质量比优选在1:1:(3-39)范围内,三者的质量比会影响整个柔性传感器的灵敏度、响应速度等性能。十二烷基苯磺酸钠作为表面活性剂,其用量根据实际所添加的碳材料进行调整,为所添加碳材料质量的10倍, 能够有效对碳材料进行分散,增强材料的导电性。The mass ratio of single-walled carbon nanotubes, reduced graphene oxide and (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid)) is preferably in the range of 1:1:(3-39), three The mass ratio of the former will affect the sensitivity, response speed and other properties of the entire flexible sensor. Sodium dodecylbenzenesulfonate is used as a surfactant, and its dosage is adjusted according to the actual added carbon material, which is 10 times the mass of the added carbon material, which can effectively disperse the carbon material and enhance the conductivity of the material.
第四步、配制基底:PDMS和固化剂(质量比为10:1)的混合液,2000rpm转速下搅拌30秒后在经过丙酮、无水乙醇和超纯水清洗后的干净硅基片上进行旋涂,获得柔性PDMS基底。旋涂前在硅片上均匀喷涂一层脱模剂以方便后续的顺利脱膜成型。The fourth step, preparing the substrate: the mixed solution of PDMS and curing agent (mass ratio is 10:1), stirred at 2000rpm for 30 seconds, and then spun on a clean silicon substrate washed with acetone, absolute ethanol and ultrapure water. coated to obtain a flexible PDMS substrate. Before spin coating, evenly spray a layer of release agent on the silicon wafer to facilitate subsequent smooth release molding.
第五步、旋涂基底和粘合层:PDMS基底层旋涂过程采用转速为1500rpm,旋涂10秒钟,旋涂PDMS完成后,附有PDMS的硅片放进鼓风干燥箱中以70℃温度固化30分钟。待PDMS固化后,可配制EcoFlex粘合膜层,EcoFlex A液:B液质量比1:1混合,随后以1300rpm的转速,在附有柔性基底PDMS的硅片上旋涂10秒钟,旋涂过程完成后室温下静置7分钟使其半固化。The fifth step, spin-coating base and adhesive layer: the PDMS base layer spin-coating process adopts a rotating speed of 1500rpm, and spins for 10 seconds. After the spin-coating of PDMS is completed, the silicon wafer with PDMS is placed in a blast drying oven at 70 ℃ temperature curing for 30 minutes. After the PDMS is cured, the EcoFlex adhesive film layer can be prepared. EcoFlex solution A: B solution is mixed at a mass ratio of 1:1, and then spin-coated on the silicon wafer with the flexible substrate PDMS at a speed of 1300rpm for 10 seconds, spin coating After the process is completed, let it stand at room temperature for 7 minutes to make it semi-cured.
旋涂转速可在1000-2000rpm范围内调整,旋涂时长可在5-15s范围内调整,PDMS与固化剂质量比可在(9-12):1范围内调整,旋涂的转速、时长以及PDMS与固化剂质量比将影响PDMS基底的厚度,从而对柔性温度传感器的灵敏度造成影响。Spin-coating speed can be adjusted in the range of 1000-2000rpm, spin-coating time can be adjusted in the range of 5-15s, the mass ratio of PDMS and curing agent can be adjusted in the range of (9-12): 1, spin-coating speed, duration and The mass ratio of PDMS to curing agent will affect the thickness of the PDMS substrate, thereby affecting the sensitivity of the flexible temperature sensor.
第六步、真空抽滤制备热敏层:采用0.22微米孔径PVDF滤膜实现溶液抽滤,将超声处理后的PEDOT:PSS-CNTs-rGO分散液进行抽滤(真空抽滤前在离心机内进行时长2小时转速为5000rpm的离心处理,取沉积液)处理。真空抽滤完成后,放在加热板上,以50℃加热2小时。为增强其电性,可将成型后的膜结构浸没在DMSO溶液中12小时,随后60℃下干燥2小时。获得PEDOT:PSS/CNTs/rGO复合薄膜。The sixth step, vacuum filtration to prepare the heat-sensitive layer: use 0.22 micron pore size PVDF filter membrane to realize solution suction filtration, and perform suction filtration on the ultrasonically treated PEDOT:PSS-CNTs-rGO dispersion (in a centrifuge before vacuum filtration) Carry out centrifugation treatment at 5000 rpm for 2 hours, and take the sediment solution) for treatment. After the vacuum filtration is completed, place on a heating plate and heat at 50° C. for 2 hours. In order to enhance its electrical properties, the formed membrane structure can be immersed in DMSO solution for 12 hours, followed by drying at 60 °C for 2 hours. Obtain PEDOT:PSS/CNTs/rGO composite thin film.
第七步、切割成型:将热敏层固定在平面上,利用AUTOCAD软件设计所需要的图形结构导入到激光打印机软件中,经过激光切割机的切割形成1cm
2的方形薄膜。
The seventh step, cutting and forming: fix the heat-sensitive layer on the plane, use the AUTOCAD software to design the required graphic structure and import it into the laser printer software, and form a 1cm 2 square film after cutting by the laser cutting machine.
第八步、结合基底:将上步切割成型后的复合热敏薄膜,按照图1所示的排列,以固定间距转移到粘性基底上,并确保贴合部位平整且无裂纹、气泡、皱纹等不良接触现象出现。The eighth step, bonding the substrate: transfer the composite heat-sensitive film cut and formed in the previous step to the adhesive substrate at a fixed interval according to the arrangement shown in Figure 1, and ensure that the bonding part is flat and free of cracks, bubbles, wrinkles, etc. Bad contact occurs.
第九步、连接导线:将铜导线按照如(图1)的线路形式,黏附在柔性基底上并与复合薄膜通过速干导电银浆连接。The ninth step, connecting the wires: the copper wires are adhered to the flexible substrate according to the circuit form (Figure 1) and connected with the composite film through the quick-drying conductive silver paste.
第十步、封装:放进鼓风干燥机中以60℃将导电银浆固化2小时,取出后在传感阵列上进行PDMS封装层的旋涂,旋涂过程采用转速为1500rpm,旋涂10秒钟,旋涂PDMS封装层后,在鼓风干燥机中以70℃固化30分钟即可完成柔性温度传感阵列的制作。Step 10, Encapsulation: Put the conductive silver paste into the blower dryer at 60°C for 2 hours, take it out and spin-coat the PDMS encapsulation layer on the sensor array. Seconds, after spin-coating the PDMS encapsulation layer, curing in a blast dryer at 70°C for 30 minutes can complete the fabrication of the flexible temperature sensing array.
对阵列中的单个柔性温度传感单元(传感器)进行温度测试,获得电阻变化率和温度变化曲线(图4),灵敏度为0.9125%℃
-1,线性度为99.86%,可以看出传感器具有优秀的灵敏度和线性度。原因是随着温度的上升,灵敏度也发生了变化,原因是随着温度升高,复合物内载流子浓度升高,随着碳纳米管在复合物中形成导电通路,受热后电子定向移动加快,电阻减小。
The temperature test is carried out on a single flexible temperature sensing unit (sensor) in the array, and the resistance change rate and temperature change curve are obtained (Figure 4). The sensitivity is 0.9125% ℃ -1 and the linearity is 99.86%. It can be seen that the sensor has excellent sensitivity and linearity. The reason is that as the temperature rises, the sensitivity also changes. The reason is that as the temperature rises, the carrier concentration in the compound increases, and as the carbon nanotubes form a conductive path in the compound, the electrons move directional after being heated. Speed up and the resistance decreases.
将该温度传感阵列与上位机连接,进行实物测试,如图5所示,可以看出传感器可以实现对有温物体的轮廓感知和温度测量。Connect the temperature sensing array with the host computer for physical testing, as shown in Figure 5, it can be seen that the sensor can realize the contour perception and temperature measurement of warm objects.
具体流程可参见图6所示。The specific process can be referred to as shown in FIG. 6 .
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
Claims (11)
- 一种柔性温度传感器阵列,其特征在于,包括热敏层、柔性基底以及导线,所述热敏层设置于所述柔性基底上;A flexible temperature sensor array, characterized in that it includes a thermosensitive layer, a flexible substrate and wires, and the thermosensitive layer is arranged on the flexible substrate;所述热敏层由若干温度传感单元以固定间距排布形成;The thermosensitive layer is formed by a number of temperature sensing units arranged at fixed intervals;所述导线按设定的线路粘附在所述柔性基底上并与所述温度传感单元连接;The wire is adhered to the flexible substrate according to the set route and connected with the temperature sensing unit;所述温度传感单元由(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))/碳纳米管/还原氧化石墨烯复合薄膜制备得到。The temperature sensing unit is prepared from (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid))/carbon nanotube/reduced graphene oxide composite film.
- 根据权利要求1所述的柔性温度传感器阵列,其特征在于,所述若干温度传感单元采用多路复用线路连接。The flexible temperature sensor array according to claim 1, wherein the plurality of temperature sensing units are connected by multiplexing lines.
- 根据权利要求1所述的柔性温度传感器阵列,其特征在于,所述若干温度传感单元排布成方形阵列、菱形阵列、扇形阵列、圆形阵列或环型阵列。The flexible temperature sensor array according to claim 1, wherein the plurality of temperature sensing units are arranged in a square array, a rhombus array, a sector array, a circular array or a ring array.
- 一种根据权利要求1-3任一项所述的柔性温度传感器阵列的制备方法,其特征在于,包括以下步骤:A method for preparing a flexible temperature sensor array according to any one of claims 1-3, characterized in that it comprises the following steps:将改性后的单壁碳纳米管、还原氧化石墨烯加入到(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))水溶液中,分散均匀后,真空抽滤并干燥,得到所述(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))/碳纳米管/还原氧化石墨烯复合薄膜;Add the modified single-walled carbon nanotubes and reduced graphene oxide into (poly(3,4-ethylenedioxythiophene): poly(styrenesulfonic acid)) aqueous solution, and after dispersing evenly, vacuum filter and dry , to obtain the (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid))/carbon nanotube/reduced graphene oxide composite film;将所述(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))/碳纳米管/还原氧化石墨烯复合薄膜按设定的图形结构进行切割,得到若干温度传感单元;Cut the (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid))/carbon nanotube/reduced graphene oxide composite film according to the set pattern structure to obtain several temperature sensing units ;将所述若干温度传感单元以固定间距粘附在所述柔性基底上;adhering the plurality of temperature sensing units on the flexible substrate at a fixed distance;将导线按设定的路线粘附在所述柔性基底上并与所述温度传感单元通过银浆进行连接,形成多路复用线路;adhering the wires on the flexible substrate according to the set route and connecting them with the temperature sensing unit through silver paste to form a multiplexing circuit;待所述银浆固化后,进行封装、干燥,得到所述柔性温度传感器阵列。After the silver paste is solidified, it is packaged and dried to obtain the flexible temperature sensor array.
- 根据权利要求4所述的柔性温度传感器阵列的制备方法,其特征在于,具体包括以下步骤:The preparation method of flexible temperature sensor array according to claim 4, is characterized in that, specifically comprises the following steps:S1、酸洗碳纳米管:取碳纳米管粉末加入到H 2SO 4/H 2O 2混合液中,加热并冷凝回流,待冷却至室温后,用去离子水洗涤至溶液成中性,将所述溶液进行真空抽滤后干燥,制得酸洗后的碳纳米管; S1. Pickling carbon nanotubes: Take carbon nanotube powder and add it to H 2 SO 4 /H 2 O 2 mixed solution, heat and condense to reflux, after cooling to room temperature, wash with deionized water until the solution becomes neutral, The solution is vacuum filtered and then dried to obtain acid-washed carbon nanotubes;S2、制备还原氧化石墨烯:将氧化石墨烯粉末加入水中,得到分散的氧化石墨烯溶液,滴加还原剂到所述氧化石墨烯溶液中,经反应得到还原氧化石墨烯溶液;随后将所述还原氧化石墨烯溶液洗涤至中性,抽滤并干燥,得到还原氧化石墨烯粉末;S2. Preparation of reduced graphene oxide: add graphene oxide powder into water to obtain a dispersed graphene oxide solution, drop a reducing agent into the graphene oxide solution, and obtain a reduced graphene oxide solution through reaction; then the The reduced graphene oxide solution is washed to neutrality, suction filtered and dried to obtain reduced graphene oxide powder;S3、制备复合溶液:向PEDOT:PSS水溶液中加入二甲基亚砜溶液,然后加入S1中所述酸洗后的碳纳米管、S2中所述还原氧化石墨烯粉末以及十二烷基苯磺酸钠粉末,搅拌并分散,得到复合溶液;S3. Prepare a composite solution: add dimethyl sulfoxide solution to the PEDOT:PSS aqueous solution, then add the acid-washed carbon nanotubes described in S1, the reduced graphene oxide powder and dodecylbenzenesulfonate described in S2 sodium bicarbonate powder, stirred and dispersed to obtain a composite solution;S4、制备复合薄膜:将S3所述复合溶液进行离心后抽滤,然后加热、干燥,得到(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))/碳纳米管/还原氧化石墨烯复合薄膜;S4. Preparation of composite film: centrifuge the composite solution described in S3, then suction filter, then heat and dry to obtain (poly(3,4-ethylenedioxythiophene):poly(styrenesulfonic acid))/carbon nanotube/ Reduced graphene oxide composite film;S5、切割成型:将所述(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))/碳纳米管/还原氧化石墨烯复合薄膜按设定的图形结构进行切割,得到若干温度传感单元;S5. Cutting and forming: cutting the (poly(3,4-ethylenedioxythiophene): poly(styrenesulfonic acid))/carbon nanotube/reduced graphene oxide composite film according to the set graphic structure to obtain A number of temperature sensing units;S6、组装柔性温度传感器阵列:将S5所述切割成型后的温度传感单元转移到涂有粘结层的所述柔性基底上,以固定间距排列;将导线按设定的路线形式黏附在柔性基底上并与所述热敏层通过银浆进行连接,形成多路复用线路;待所述银浆固化后,进行封装、干燥,得到所述柔性温度传感器阵列。S6. Assembling the flexible temperature sensor array: transfer the temperature sensing units cut and formed in S5 to the flexible substrate coated with an adhesive layer, and arrange them at fixed intervals; adhere the wires to the flexible substrate according to the set route on the substrate and connected with the heat-sensitive layer through silver paste to form a multiplexing circuit; after the silver paste is cured, it is packaged and dried to obtain the flexible temperature sensor array.
- 根据权利要求5所述的柔性温度传感器阵列的制备方法,其特征在于,所述步骤S1中,所述碳纳米管与所述H 2SO 4/H 2O 2混合溶液的比例为(0.01-0.03)g:(10-30)mL,所述H 2SO 4/H 2O 2混合溶液为体积比为(4-5):1 的100mL2mol/L硫酸水溶液和30%过氧化氢水溶液的混合溶液。 The method for preparing a flexible temperature sensor array according to claim 5, characterized in that, in the step S1, the ratio of the carbon nanotubes to the H 2 SO 4 /H 2 O 2 mixed solution is (0.01- 0.03)g: (10-30)mL, the H 2 SO 4 /H 2 O 2 mixed solution is a mixture of 100mL 2mol/L sulfuric acid aqueous solution and 30% hydrogen peroxide aqueous solution with a volume ratio of (4-5):1 solution.
- 根据权利要求5所述的柔性温度传感器阵列的制备方法,其特征在于,所述步骤S3中,采用质量分数为1.3wt%的(聚(3,4-乙烯二氧噻吩):聚(苯乙烯磺酸))水溶液,聚(3,4-乙烯二氧噻吩)与聚(苯乙烯磺酸)质量比为5:8。The method for preparing a flexible temperature sensor array according to claim 5, characterized in that, in the step S3, (poly(3,4-ethylenedioxythiophene):poly(styrene) with a mass fraction of 1.3 wt% is used. Sulfonic acid)) aqueous solution, the mass ratio of poly(3,4-ethylenedioxythiophene) to poly(styrenesulfonic acid) is 5:8.
- 根据权利要求5所述的柔性温度传感器阵列的制备方法,其特征在于,所述步骤S3中,加入的S1中所述酸洗后的碳纳米管与S2中所述还原氧化石墨烯粉末的质量比为1:1。The preparation method of flexible temperature sensor array according to claim 5, is characterized in that, in described step S3, the carbon nanotube after acid washing described in the added S1 and the quality of the reduced graphene oxide powder described in S2 The ratio is 1:1.
- 根据权利要求5所述的柔性温度传感器阵列的制备方法,其特征在于,所述步骤S3中,十二烷基苯磺酸钠粉末的加入量是所加入的S1中所述酸洗后的碳纳米管与S2中所述还原氧化石墨烯粉末的10倍。The preparation method of flexible temperature sensor array according to claim 5, is characterized in that, in described step S3, the addition amount of sodium dodecylbenzenesulfonate powder is the carbon after pickling described in added S1 Nanotubes are 10 times stronger than the reduced graphene oxide powder described in S2.
- 根据权利要求5所述的柔性温度传感器阵列的制备方法,其特征在于,所述步骤S5中,聚二甲基硅氧烷预聚物和固化剂的质量比为(9-12):1,且旋涂转速为1000-2000rpm,旋涂时长为5-15s。The method for preparing a flexible temperature sensor array according to claim 5, characterized in that, in the step S5, the mass ratio of the polydimethylsiloxane prepolymer to the curing agent is (9-12):1, And the rotation speed of the spin coating is 1000-2000rpm, and the spin coating time is 5-15s.
- 柔性温度传感器阵列在可穿戴设备中作为触觉交互传感中的应用,其中,所述柔性温度传感器阵列为权利要求1-3任一项所述的柔性温度传感器阵列或根据权利要求4-10任一项所述的方法制备得到的柔性温度传感器阵列。The application of flexible temperature sensor array in wearable devices as tactile interactive sensing, wherein the flexible temperature sensor array is the flexible temperature sensor array according to any one of claims 1-3 or according to any one of claims 4-10 A flexible temperature sensor array prepared by one method.
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