WO2022118417A1 - Filter segment manufacturing method and manufacturing apparatus - Google Patents
Filter segment manufacturing method and manufacturing apparatus Download PDFInfo
- Publication number
- WO2022118417A1 WO2022118417A1 PCT/JP2020/044954 JP2020044954W WO2022118417A1 WO 2022118417 A1 WO2022118417 A1 WO 2022118417A1 JP 2020044954 W JP2020044954 W JP 2020044954W WO 2022118417 A1 WO2022118417 A1 WO 2022118417A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plasticizer
- filter segment
- destructive
- capsule
- insertion wheel
- Prior art date
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/04—Tobacco smoke filters characterised by their shape or structure
- A24D3/048—Tobacco smoke filters characterised by their shape or structure containing additives
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
- A24D3/0216—Applying additives to filter materials the additive being in the form of capsules, beads or the like
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
- A24D3/022—Applying additives to filter materials with liquid additives, e.g. application of plasticisers
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0275—Manufacture of tobacco smoke filters for filters with special features
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/061—Use of materials for tobacco smoke filters containing additives entrapped within capsules, sponge-like material or the like, for further release upon smoking
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/14—Use of materials for tobacco smoke filters of organic materials as additive
Definitions
- the present invention relates to a method for manufacturing a filter segment and a manufacturing apparatus.
- Tobacco products such as ordinary cigarettes, are made by bundling or folding dried tobacco leaves wrapped in rolling paper and shaped into rods with a filter containing cellulose acetate fiber bundles or a non-woven fabric containing pulp.
- the filter segment is provided by wrapping the filter with filter wrapping paper and forming it into a rod shape.
- the cigarette is obtained integrally by winding the cigarette-containing segment over the entire circumference with a chip paper member in a state where the end portion of the tobacco-containing segment and the end portion of the filter segment are connected to each other.
- the cigarette is a burned tobacco product that produces smoke by burning the tip of a tobacco-containing segment.
- the burned tobacco product include cigars, cigarillos, and the like, in addition to the cigarettes.
- tobacco products include non-combustion heating that produces flavor components by heating tobacco-containing segments containing aerosol-producing substrates such as tobacco, perfume components, and glycerin without burning. Examples include tobacco products (eg, Patent Documents 1 and 2).
- Examples of the method of heating without combustion include an electric resistance, an IH, a heating method by a chemical change or a phase change, and the like.
- the cigarette and cigarette filter segments have many functions such as smoke filtration, smoke dilution, fragrance addition to smoke, retention of parts other than filter media and second filter media (activated carbon, etc.), and adjustment of ventilation resistance. Desired.
- ventilation resistance More functions such as adjustment of the air conditioner are required. Therefore, in recent years, the filter segments of cigarettes and non-combustion heated tobacco products are required to include a plurality of filter segments having their respective functions and to shorten the axial length of each filter segment to about 5 to 15 mm. ..
- the filter segment is manufactured by cutting a continuous rod-shaped body obtained by bundling a large number of long fibers such as cellulose acetate fibers and continuously winding them on a plane perpendicular to the longitudinal direction. Since the fibers constituting the filter segment extend substantially parallel to the axial direction of the filter segment, the destructive capsule may be displaced when an external force is applied to the filter segment containing the destructive capsule. If the destructive capsule is misaligned, the destructive capsule may not be easily crushed. In particular, when the length of the filter segment in the axial direction is short, the holding capacity of the destructive capsule is low because there are few places where the fibers are entangled with each other, and the position of the destructive capsule is likely to shift when an external force is applied. Also, significant misalignment can cause the destructive capsule to deviate out of the filter segment.
- An object of the present invention is to provide a method and an apparatus for manufacturing a filter segment in which the misalignment of a destructive capsule is suppressed even when an external force is applied.
- the method for manufacturing a filter segment according to the present invention is as follows. A step of applying a plasticizer to the destructive capsule held on the peripheral edge of the insertion wheel and the peripheral edge of the insertion wheel. A step of burying the peripheral portion of the insertion wheel in a fiber bundle extending in the tangential direction of the insertion wheel and detaching the destructive capsule to embed the destructive capsule in the fiber bundle. It is a manufacturing method of a filter segment for a tobacco product containing.
- the filter segment manufacturing apparatus is A destructive capsule feeder with a rotatable insertion wheel that holds the destructive capsule detachably on the periphery, and a destructive capsule feeder.
- a fiber bundle guiding member that guides the conveyed fiber bundle in the tangential direction of the insertion wheel,
- a plasticizer supply member that imparts a plasticizer to the peripheral portion and the destructive capsule held in the peripheral portion
- a filter segment manufacturing device for tobacco products equipped with The destructive capsule supply member and the fiber bundle guiding member so that the insertion wheel and the fiber bundle have a contact point and the peripheral edge portion of the insertion wheel is buried in the fiber bundle at the contact point.
- the plasticizer supply member is provided so as to apply the plasticizer to the peripheral portion located behind the contact point in the transport direction of the fiber bundle and the destructive capsule held in the peripheral portion. It is a manufacturing equipment for filter segments.
- the present invention it is possible to provide a method and an apparatus for manufacturing a filter segment in which the misalignment of a destructive capsule is suppressed even when an external force is applied.
- FIG. 5 is an enlarged photograph showing a state in which a destructive capsule and a cellulose acetate fiber existing around the destructive capsule are fused in the filter segment of Example 1.
- FIG. 6 is an enlarged photograph showing that in the filter segment of Example 1, a cocoon-shaped first cured structure in which cellulose acetate fibers were fused by triacetin was formed around a destructive capsule. It is an enlarged photograph which shows an example of the 2nd hardening structure of the filter segment which concerns on this invention. It is a schematic diagram which shows the pinching tester used in the position shift evaluation of the destructive capsule of an Example and a comparative example. It is a schematic diagram which shows an example of the spraying direction at the time of spraying a plasticizer on the peripheral part of a destructive capsule and an insertion wheel.
- the method for manufacturing a filter segment according to the present invention is a method for manufacturing a filter segment for a tobacco product.
- the filter segment may be located downstream of the tobacco-containing segment in the tobacco product and may be located at the mouth end of the tobacco product.
- the method includes the following steps in the following order.
- the plasticizer-applying step) A step of embedding in the fiber bundle (hereinafter referred to as a destructive capsule embedding step).
- the destructive capsule held on the peripheral edge (outer peripheral portion) of the insertion wheel and the insertion wheel before the destructive capsule is embedded in the fiber bundle by the insertion wheel.
- the first plasticizer is applied to the peripheral portion and the peripheral portion in advance.
- the first plasticizer adhering to the surface of the destructive capsule and the peripheral edge of the insertion wheel is transferred to the fiber located in the vicinity of the destructive capsule and the insertion wheel. Adheres and spreads.
- the first plasticizer adhering to the surface of the destructive capsule diffuses into the fibers located around the destructive capsule, and the fibers are fused to each other by the first plasticizer to form a cocoon-shaped first cured structure. , Formed to wrap around a destructive capsule. Therefore, due to the first cured structure, the movement of the destructive capsule is restricted even when a force is applied from the outside of the filter, and the misalignment of the destructive capsule can be suppressed. Further, the first plasticizer adhering to the peripheral edge of the insertion wheel is in the vicinity of the fiber in contact with the peripheral edge of the insertion wheel, that is, the vicinity of the central axis (hereinafter, also referred to as axis A) of the fiber bundle (filter segment).
- axis A central axis
- the misalignment of the destructive capsule can be sufficiently suppressed.
- a plasticizer such as triacetin, which is usually added uniformly in advance to the fibers constituting the filter in order to adjust the hardness of the filter (hereinafter, also referred to as a second plasticizer). Since it is possible to use the same adhesive as above, it is not necessary to separately use a general adhesive which is not normally added to the filter for fusion. Therefore, the misalignment of the destructive capsule can be suppressed without changing the physical characteristics of the filter, and the manufacturing cost can be reduced. Since the second plasticizer is uniformly added to the fibers before embedding the destructive capsule, it does not contribute to local fiber fusion. That is, the conventional filter segment does not have the first cured structure or the second cured structure.
- the first plasticizer adhering to the surface of the destructive capsule adheres to the fibers located around the destructive capsule, and for example, a mixture in which the fiber material and the first plasticizer are compatible is formed.
- the destructive capsule and the fiber can be fused. Therefore, even when a force is applied from the outside of the filter by the fusion, the misalignment of the destructive capsule can be further suppressed.
- the second plasticizer is uniformly added to the fibers before embedding the destructive capsules, it is solidified at the time of embedding the destructive capsules, and the fibers constituting the destructive capsules and the filter. Does not contribute to fusion with. That is, in the conventional filter segment, the destructive capsule and the fiber constituting the filter are not fused by the plasticizer.
- FIG. 1 shows an example of a filter segment manufactured by the method according to the present invention.
- the filter segment 10 shown in FIG. 1 is cylindrical and has a filter 11, a destructive capsule 12, and a filter wrapping paper 13.
- the filter 11 is composed of fibers such as cellulose acetate fibers. The fibers extend substantially parallel to the axial direction of the filter segment 10 (horizontal direction in FIG. 1).
- the destructive capsule 12 is embedded in the filter 11 and is present between the fibers. Further, the destructive capsule 12 is located on the axis A, which is the central axis of the filter segment 10.
- the filter segment 10 is formed in the vicinity of the axis A and the first cured structure 14 covering the destructive capsule 12, which is formed by fusing the fibers located in the vicinity of the destructive capsule 12 with the first plasticizer. It has a second cured structure 15 formed by fusing the located fibers with the first plasticizer.
- the first cured structure 14 and the second cured structure 15 are bonded to each other, and the second cured structure 15 is formed so as to extend from the first cured structure 14 along the axis A.
- a filter wrapping paper 13 such as paper is wrapped around the filter 11 containing the destructive capsule 12.
- the filter wrapping paper 13 may not be wrapped around the filter 11.
- the axis A connects the center of gravity of one end face of the filter segment 10 and the center of gravity of the other end face, and is represented as a line segment on the destructive capsule 12. Will be done.
- the filter segment produced by the method according to the present invention has a first cured structure in which fibers located in the vicinity of the destructive capsule are fused with each other by a first plasticizer.
- the first cured structure cocoons at least part of the destructive capsule.
- the movement of the destructive capsule can be suppressed even when a force is applied from the outside of the filter.
- the first cured structure at least a part of the fibers located in the vicinity of the destructive capsule may be fused to each other by the first plasticizer.
- the first cured structure can include a portion where the fibers are fused to each other by the first plasticizer and a portion where the fibers are not fused. ..
- FIG. 12 is an enlarged photograph taken by taking out the destructive capsule for convenience.
- the thickness of the first cured structure can be, for example, 0.1 to 1.0 mm.
- the fibers located in the vicinity of the axis A which is the central axis of the filter segment, are fused with the first plasticizer to form a second curing.
- the second cured structure is continuously formed so as to extend from the destructive capsule to the axis A. Since the filter segment has such a second curing structure, it is possible to suppress the misalignment of the destructive capsule even when an external force is applied.
- the second hardened structure is coupled to the first hardened structure and is formed to extend along the axis A from the first hardened structure. For example, as shown in FIG.
- the first cured structure that covers the destructive capsule in a cocoon shape is integrated with the second cured structure formed so as to extend along the axis A from the first cured structure. It has become.
- FIG. 13 for convenience, a part of the destructive capsule is photographed so as to be exposed, but the destructive capsule may be completely covered by the first cured structure.
- the second cured structure can be, for example, a cylinder with the axis A as the central axis.
- the diameter of the cylinder can be smaller than the diameter of the destructive capsule, for example, 14.0 to 86.0% of the diameter of the destructive capsule, 0.5 to 3.0 mm in diameter. be able to.
- at least a part of the fibers located in the vicinity of the axis A may be fused to each other by the first plasticizer.
- the second cured structure can include a portion where the fibers are fused to each other by the first plasticizer and a portion where the fibers are not fused.
- the second cured structure may also be formed in a portion extending from the axis A to the peripheral edge of the filter segment. That is, in the second cured structure, the fibers located in the vicinity of the axis A are fused with the first plasticizer, and the fibers located in the portion extending from the axis A to the peripheral edge of the filter segment are also the first. It may be formed into a rib shape by being fused with the plasticizer of. In such a rib-shaped second cured structure, the first plasticizer adhering to the peripheral edge of the insertion wheel diffuses into the fiber located at the portion extending from the shaft A to the peripheral edge of the filter segment, and the fiber is formed. It can be formed by fusing each other with the first plasticizer.
- the filter segment 20 has a first cured structure 22 that covers the destructive capsule 23 and a second cured structure 24 that extends from the axis A to the peripheral edge of the filter segment 20. be able to.
- the first cured structure 22 and the second cured structure 24 are formed by fusing the fibers constituting the filter 21 with the first plasticizer. In this way, the first cured structure 22 and the second cured structure 24 can be combined and integrated.
- the destructive capsule and the fiber constituting the filter can be fused by the first plasticizer.
- the first plasticizer attached to the surface of the destructive capsule adheres to the fibers located around the destructive capsule, and for example, a mixture in which the fiber material and the first plasticizer are compatible is formed. It can be formed by fusing the destructive capsule with the fiber. By the fusion, even when a force is applied from the outside of the filter, the misalignment of the destructive capsule can be further suppressed.
- fibers are fused with the first plasticizer means that the fibers may be fused only with the first plasticizer, and the fibers may be fused with the fiber material. It may be fused by a mixture in which one plasticizer is compatible. That is, the fused portion between the fibers may include the first plasticizer.
- the destructive capsule and the fiber are fused by the first plasticizer means that the destructive capsule and the fiber may be fused only by the first plasticizer. The destructive capsule and the fiber may be fused by a mixture of the fiber material and the first plasticizer, and the destructive capsule and the fiber may be the film material of the destructive capsule and the first.
- the fused portion between the destructive capsule and the fiber may include the first plasticizer.
- at least a part of the surface of the destructive capsule and at least a part of the fibers located in the vicinity of the surface of the destructive capsule may be fused by the first plasticizer.
- the fact that the destructive capsule and the fiber are fused by the first plasticizer can be determined by the enlarged photograph near the surface of the destructive capsule and the identification of the compound contained in the fused portion. For example, in the enlarged photograph shown in FIG. 11, it can be confirmed that a part of the surface of the destructive capsule and a part of the fiber are fused.
- the method for producing a filter segment according to the present invention is not particularly limited as long as it includes at least the first plasticizer applying step and the destructive capsule embedding step, and may include other steps.
- the method can be performed, for example, by using the filter segment manufacturing apparatus according to the present invention, which will be described later.
- a method of manufacturing a filter segment using the filter segment manufacturing apparatus 40 shown in FIG. 4 will be described.
- the fiber bundle 41 is supplied from a fiber dispenser, usually in the form of compressed fibers of a bale 42.
- the fiber of the fiber bundle 41 include cellulose acetate fiber and polypropylene fiber, and cellulose acetate fiber is preferable.
- Acetate tow which is a bundle of cellulose acetate fibers, has, for example, single yarn fineness: 1.9 to 12.0 (g / 9000 m), total fineness: 10000 to 44000 (g / 9000 m), and number of fibers: 830 to 23500 (lines). ), Ventilation resistance: 100 to 600 (mmH 2 O / 120 mm), toe mass: 0.300 to 1.100 (g / piece).
- the fiber bundle 41 is stretched and loosened in the strand processing unit 43 using compressed air and a cylinder. As a result, the fiber bundle 41 expands, allowing more air to be included in the meantime. Then, the fiber bundle 41 is moistened with a second plasticizer. For example, by uniformly spraying the second plasticizer on the entire fiber bundle 41, a predetermined amount of the second plasticizer can be uniformly added to the fiber bundle 41.
- the second plasticizer is usually added uniformly in advance to the fiber bundle 41 in order to adjust the hardness of the filter.
- the same plasticizer as the first plasticizer can be used.
- the first plasticizer and the second plasticizer may be the same or different.
- the second plasticizer does not contribute to the formation of the first cured structure and the second cured structure, and the fusion of the destructive capsule and the fiber. It is also possible to add menthol to the fiber bundle 41 at the same time as the addition of the second plasticizer or at different timings. By adding menthol, the misalignment of the destructive capsule can be further suppressed. Menthol can be added, for example, by spraying or the like as a solution dissolved in a suitable solvent.
- the fiber bundle 41 is passed through the funnel-shaped insertion member 44, and the fiber bundle 41 is precompressed.
- the insertion member 44 is usually provided with an opening so that excess air between the fiber bundles 41 can be easily discharged.
- a destructive capsule supply member 46 is arranged downstream of the insertion member 44, and the destructive capsule supply member 46 embeds the destructive capsule in the fiber bundle 41.
- FIG. 5 shows an enlarged view of the area around the destructive capsule supply member.
- the destructive capsule supply member 50 shown in FIG. 5 includes a rotatable disk-shaped insertion wheel 53 in which a plurality of destructive capsule supply pockets 55 are arranged at equal intervals around the destructive capsule supply member 50.
- the destructive capsule supply pocket 55 can hold the destructive capsule 54.
- the fiber bundle that has passed through the insertion member 51 is guided (and held) in the tangential direction of the insertion wheel 53 by the fiber bundle guiding member 52 while being conveyed, and the fiber bundle guiding member 52 supplies the destructive capsule of the insertion wheel 53.
- the destructive capsules 54 held in the pockets 55 are continuously and evenly spaced in the fiber bundle.
- the first plasticizer 57 is supplied to the peripheral edges of the destructive capsule 54 and the insertion wheel 53 by the first plasticizer supply member 56 before the destructive capsule 54 is embedded in the fiber bundle. Ru.
- the first plasticizer supply member 56 sprays the first plasticizer 57 onto the peripheral edge of the insertion wheel 53 to spray the surface of the destructive capsule 54 and the peripheral edge of the insertion wheel 53.
- the first plasticizer 57 is attached to the surface.
- the first plasticizer supply member 56 may spray the first plasticizer 57 toward the interface between the destructive capsule 54 and the insertion wheel 53.
- the method of applying the first plasticizer 57 is not limited to spraying.
- the first plasticizer 57 is applied by immersing the peripheral edge of the insertion wheel 53 in the liquid of the first plasticizer 57. May be good.
- the first plasticizer 57 When the first plasticizer 57 is sprayed, the first plasticizer 57 can be sprayed from a direction substantially perpendicular to the wheel surface of the insertion wheel 53 or a direction substantially parallel to the wheel surface.
- the first plasticizer spraying member 152a sprays the first plasticizer 153 from a direction substantially perpendicular to the wheel surface of the insertion wheel 151. be able to.
- the first plasticizer spraying member 152a directs the first plasticizer 153 to the boundary between the insertion wheel 151 and the destructive capsule 150 from a direction substantially perpendicular to the wheel surface of the insertion wheel 151.
- spraying is preferable because the adhesion efficiency of the first plasticizer 153 is high.
- a first plasticizer spraying member 152a is separately provided on the opposite side via the insertion wheel 151, and the two first plasticizer spraying members 152a are used from both sides.
- the first plasticizer 153 may be sprayed.
- the first plasticizer spraying member 152b can spray the first plasticizer 153 from a direction substantially parallel to the wheel surface of the insertion wheel 151. .. By spraying the first plasticizer from a direction substantially perpendicular to the wheel surface of the insertion wheel, the first plasticizer can be efficiently applied to the wheel surface of the insertion wheel, resulting in destruction.
- the first plasticizer can be transferred to the fiber bundles that will be located around the sex capsule and the destructive capsule.
- the first plasticizer is also applied to the outer periphery close to the insertion wheel of the destructive capsule. Can be done.
- the "substantially vertical direction” indicates a direction within a range of ⁇ 10 ° with respect to the normal direction of the wheel surface of the insertion wheel.
- the "substantially parallel direction” indicates a direction within a range of ⁇ 10 ° with respect to the radial direction of the wheel surface of the insertion wheel.
- the spraying speed of the first plasticizer 57 is the position of the first plasticizer spraying member 56, the rotation speed of the insertion wheel 53, and the target first plasticizer 57. 5 to 120 g / min is preferable, 6 to 60 g / min is more preferable, and 7 to 32 g / min is even more preferable.
- the spray rate of the first plasticizer 57 is 7 g / min or more, a sufficient amount of the first plasticizer 57 is applied to the peripheral portions of the destructive capsule 54 and the insertion wheel 53. Further, since the spray rate of the first plasticizer 57 is 32 g / min or less, the first plasticizer can be applied in an appropriate amount with respect to the mass ratio of the fiber bundle. It is preferable that the first plasticizer 57 is continuously sprayed while the insertion wheel 53 is rotating.
- the first plasticizer 57 When spraying the first plasticizer 57, it is preferable to spray the first plasticizer from a position 2 mm to 20 mm away from the edge of the peripheral edge of the insertion wheel 53, and the first from a position 2 mm to 10 mm away. It is more preferable to spray the plasticizer of the above, and it is further preferable to spray the first plasticizer from a position separated by 2 mm to 3 mm. By spraying the first plasticizer from a position at least 2 mm away from the edge of the peripheral edge of the insertion wheel 53, the insertion wheel and its holding and projecting width or diameter break within 4.0 mm. The first plasticizer can be applied without interference between the sex capsule and the tip of the spray member.
- the first plasticizer 57 is applied to the peripheral edges of the destructive capsule 54 and the insertion wheel 53. A sufficient amount is given.
- the first plasticizer 143 is sprayed from a position too far away, the first plasticizer 57 deviated from the peripheral edge of the insertion wheel 53 or the wheel surface of the insertion wheel 53 is located near the rotation axis of the insertion wheel 53. May reach.
- the salad oil which is a lubricant, may dissolve from the rotation shaft of the insertion wheel 53, and the melted salad oil may contaminate the surroundings, and the rotation shaft that has lost the lubricant may be damaged.
- the spray position of the first plasticizer is indicated by the shortest distance from the end of the peripheral edge of the insertion wheel 53.
- the rotation speed of the insertion wheel 53 is not particularly limited, but can be, for example, 500 rpm to 3000 rpm, preferably 2000 rpm to 2500 rpm.
- the destructive capsule 54 is arranged at a position overlapping the central axis of the fiber bundle (filter segment). It is preferable to embed the destructive capsule 54 as described above. Further, it is more preferable to embed the destructive capsule 54 so that the center of the destructive capsule 54 is located on the central axis of the fiber bundle (filter segment). From the viewpoint of more preferably obtaining the effect of suppressing the misalignment of the destructive capsule, it is preferable that the length of the filter segment in the axial direction is short. Therefore, the interval for embedding the plurality of destructive capsules 54 in the fiber bundle is 5 to 5. It is preferably 15 mm, more preferably 7 to 15 mm, and even more preferably 10 to 15 mm. Also, the intervals can be equal.
- the destructive capsule is embedded.
- the first plasticizer 62 adhering to the surface of the destructive capsule 61 and the peripheral edge of the insertion wheel 63 is a fiber 60 located in the vicinity of the destructive capsule 61 and the insertion wheel 63. Adheres and spreads to. Therefore, the first plasticizer adhering to the surface of the destructive capsule adheres to the fibers located around the destructive capsule and fuses the destructive capsule with the fibers located around the destructive capsule.
- the first plasticizer adhering to the surface of the destructive capsule diffuses into the fibers located around the destructive capsule, and the fibers are fused with each other by the first plasticizer to form a cocoon-like first hardening.
- the structure is formed to wrap around the destructive capsule.
- the first plasticizer adhering to the peripheral edge of the insertion wheel extends from the fiber in contact with the peripheral edge of the insertion wheel, that is, the fiber located near the axis A, and from the axis A to the peripheral edge of the filter segment.
- a second cured structure is formed in a rib shape, which is diffused into the fibers located in the portions and the fibers are fused with each other by the first plasticizer.
- the fiber bundle 41 is introduced into the wrapper unit 48, and the fiber bundle 41 is wrapped with filter wrapping paper.
- the filter wrapping paper is introduced into the adhesive supply unit 47 before being supplied to the wrapper unit 48, and is a side edge portion thereof where the filter wrapping paper is overlapped and bonded after being formed as a filter segment. That is, the adhesive is applied to the glue margin.
- the fiber bundle 41 wrapped in the filter wrapping paper passes through the wrapper unit 48, it is formed into a continuous rod-shaped body.
- the fiber bundle 41 wrapped in the filter wrapping paper is cut by the rotary cutting head 49 to obtain a filter segment.
- FIG. 7 shows a schematic horizontal cross-sectional view of the continuous fibers before being cut by the rotary cutting head.
- a filter wrapping paper 71 is wrapped with a filter wrapping paper 71.
- a cocoon-shaped first cured structure 73 is formed around the destructive capsule 72 so as to cover the destructive capsule 72.
- the second cured structure 74 is continuously provided substantially parallel to the axial direction (horizontal direction in FIG. 7) of the fiber bundle 70.
- a filter segment is obtained by cutting the fiber bundle 70 at equal intervals at the dotted line portion.
- the filter wrapping paper any cigarette wrapping paper / filter wrapping paper manufactured by a paper manufacturing company can be used, and in particular, 35NFB or 50NFB (trade name, manufactured by Nippon Paper Papylia) can be used.
- the "destructive capsule” refers to a capsule that can be crushed by applying an external force.
- the destructive capsule can contain a film and a content liquid containing a fragrance or the like contained in the film.
- an edible material can be used, and examples thereof include starch, dextrin, polysaccharides, agar, gellan gum, gelatin, natural gelling agents, glycerin, sorbitol, calcium chloride and the like. These may be used alone or in combination of two or more.
- the surface of the destructive capsule is composed of at least one compound selected from the group consisting of starch, dextrin, polysaccharides, agar, gellan gum, gelatin, natural gelling agents, glycerin, sorbitol, and calcium chloride.
- starch dextrin
- polysaccharides agar, gellan gum, gelatin, natural gelling agents, glycerin, sorbitol, and calcium chloride.
- the film can further contain a fragrance.
- the destructive capsule is colored so that the user can easily recognize the position of the destructive capsule when the user crushes the destructive capsule. From this viewpoint, it is preferable that the film contains a colorant such as Blue No. 1.
- any fragrance used in tobacco products such as menthol and vegetable essential oil can be used.
- menthol leaf tobacco extract, natural vegetable flavors (eg, cinnamon, sage, herbs, chamomile, kudzu, sweet tea, cloves, lavender, cardamon, chowji, nutmeg, bergamot, geranium, honey essence, rose oil.
- the content liquid can contain a solvent.
- a solvent suitable for fragrance can be used, and for example, medium chain fatty acid triglyceride (MCT) (specifically, tricapryl / glycerin caprate), propylene glycol, water, ethanol and the like can be used.
- MCT medium chain fatty acid triglyceride
- the content liquid may further contain other additives such as other solvents, dyes, emulsifiers and thickeners.
- the method for producing the destructive capsule is not particularly limited, but for example, a dropping method can be used.
- a dropping method by using a double nozzle and simultaneously ejecting the content liquid from the inner nozzle and the liquid coating substance from the outer nozzle, the coating liquid can wrap the content liquid without having a seam. Therefore, according to the method, a destructive capsule having a seamless film can be produced.
- the shape of the destructive capsule is not particularly limited, but it can be spherical or cylindrical, for example.
- the spherical shape includes both a substantially spherical shape having a substantially circular cross section and an elliptical shape having an elliptical cross section.
- the destructive capsule is preferably substantially spherical.
- the substantially spherical shape means that the sphericity is 95% or more.
- the sphericity is calculated as follows. 100 g of destructive capsules were supplied to a CAMSIZER P4 (trade name, RETSCH TECHNOLOGY) measuring device, and the minor and major diameters were analyzed from the images of each capsule taken by the CCD camera provided in the measuring device. Calculated using the new particle shape descriptor function of.
- the diameter of the destructive capsule (maximum delivery length of the destructive capsule) is preferably 1.0 to 3.5 mm, preferably 1.5 to 3.5 mm. More preferably, it is more preferably 2.0 to 3.5 mm.
- the diameter of the destructive capsule is 1.0 mm or more, a sufficient amount of the content liquid containing a fragrance can be filled in the film of the destructive capsule, and a sufficient feeling of satisfaction can be given to the user.
- the position of the destructive capsule can be easily recognized.
- the diameter of the destructive capsule is 3.5 mm or less, the ratio of the cross-sectional area of the destructive capsule to the cross-sectional area of the filter segment can be reduced, so that the increase in the ventilation resistance of the filter segment due to the presence of the destructive capsule can be suppressed. , The ease of sucking by the user is improved.
- minute ridges may be present on the surface of the destructive capsule. The presence of the ridge serves as a fusion point with the fiber, allowing the destructive capsule and the fiber to be better fused with the first plasticizer.
- the destructive capsule is embedded in the filter and exists between the fibers that make up the filter.
- One destructive capsule may be embedded in the filter of one filter segment, or two or more (for example, 2 to 10) capsules may be embedded.
- the destructive capsule is preferably arranged at a position overlapping the axis A, which is the central axis of the filter segment, and more preferably the center of the destructive capsule is located on the axis A. Further, when the position of the end portion on the mouthpiece end side is 0% and the position of the end portion on the side opposite to the mouthpiece end is 100% in the axial direction of the filter, the center of the destructive capsule is 16.7 to 83. It is preferably located within a section of .3%, and more preferably located within a section of 30.0 to 53.3%.
- the destructive capsule By locating the center of the destructive capsule within a section of 16.7% or more, the destructive capsule can be significantly displaced and the deviation to the outside of the filter segment can be further prevented.
- the destructive capsule since the destructive capsule is located within the section of 83.3% or less, the user can easily crush the destructive capsule not only by crushing the destructive capsule with a finger but also by chewing with a tooth at the time of use. can do. Further, since the flavor generation source is close to the mouthpiece end, the user can enjoy a stronger fragrance feeling.
- the ends of the rind of the destructive capsule can be located within the 10.8-89.2% section as the largest section and within the 12.0-88.0% section as the smaller section. It can be located within a section of 32.5% to 67.5% as a smaller section, and can be located within a section of 36.0% to 64.0% as a minimum section. Further, when the center of the destructive capsule is located at the center of the mouthpiece end of the filter segment and the end opposite to the mouthpiece end, the end of the outer skin of the destructive capsule is 32.5% to 67. It can be located within a 5% section, a smaller section can be located within a 36.0% to 64.0% section, and a smaller section can be located within a smaller section of 44.2% to 55.8%. It can be located within a section and can be located within a section of 45.3% to 54.7% as the smallest section.
- the first plasticizer is not particularly limited as long as it is an edible plasticizer usually used for tobacco products, but for example, triethyl citrate, acetyltriethyl citrate, dibutyl phthalate, diallyl phthalate, diethyl phthalate, phthalate.
- These first plasticizers may be used alone or in combination of two or more. Among these, triacetin is preferable as the first plasticizer.
- the same plasticizer as the first plasticizer can be used.
- the first plasticizer and the second plasticizer may be the same or different.
- the second plasticizer does not contribute to the formation of the first and second cured structures and the fusion of the destructive capsule and the fiber.
- the content of the plasticizer (total of the first plasticizer and the second plasticizer) in the filter of the entire filter segment produced by the method according to the present invention is preferably 5 to 15% by mass, preferably 7. It is preferably 8 to 13.3% by mass, more preferably 9.0 to 13.3% by mass, still more preferably 10.3 to 13.3% by mass, and 12.1 to 13%. Most preferably, it is 3% by mass. When the content is 5% by mass or more, the first cured structure or the second cured structure can be sufficiently formed, and the hardness of the filter can be adjusted.
- the content of the plasticizer is quantified by gas chromatography.
- the content of the first plasticizer in the filter of the entire filter segment produced by the method according to the present invention is preferably 0.1 to 3% by mass, more preferably 0.2 to 2% by mass, and 0.3 to 0.3 to 2% by mass. 1.5% by mass is more preferable.
- the content of the second plasticizer in the filter of the entire filter segment produced by the method according to the present invention is preferably 3 to 9% by mass, more preferably 4 to 8% by mass, still more preferably 5 to 7% by mass. ..
- the content of the second plasticizer is the content of the first plasticizer after the second plasticizer is applied to the fiber. It can be calculated by measuring the content of the second plasticizer before embedding the destructive capsule with the attached in the filter. Further, the content of the first plasticizer can be calculated by subtracting the content of the second plasticizer from the total content of the first plasticizer and the second plasticizer.
- the section in the vicinity of the destructive capsule, that is, the destructive capsule is used in the axial direction of the filter segment.
- the plasticizer content (mass%, total of the first plasticizer and the second plasticizer) in the 5 mm wide section (section near the capsule) included in the center is the section adjacent to the neighborhood section, that is, the neighborhood section.
- the content of the plasticizer (mass%, total of the first plasticizer and the second plasticizer) in the section other than the above (adjacent section) is preferably 1.05 times or more, preferably 1.20 times or more. Is more preferable.
- the concentration of the plasticizer is high in the vicinity of the destructive capsule and the periphery of the destructive capsule. Contributes to the formation of a cocoon-shaped first hardened structure that covers the. In addition, the fusion between the destructive capsule and the fiber becomes stronger.
- the filter segment is cylindrical, centered on axis A, which is the central axis of the filter segment, and has a length of 75% (preferably 65%, more preferably 55%) of the diameter of the filter segment as the diameter.
- the content of the plasticizer in the columnar region (% by mass, the sum of the first plasticizer and the second plasticizer) is the content of the plasticizer in the filter segment outside the columnar region (% by mass). , Preferably higher than the sum of the first plasticizer and the second plasticizer). Since the content of the plasticizer in the columnar region is higher than the content of the plasticizer in the filter segment outside the columnar region, the concentration of the plasticizer is high in the vicinity of the destructive capsule, and the destructive capsule. Contributes to the formation of a cocoon-shaped first hardened structure that surrounds the. In addition, the fusion between the destructive capsule and the fiber becomes stronger.
- the content of the plasticizer in the columnar region is preferably 5 to 20% by mass, and the content of the plasticizer in the filter segment outside the columnar region is preferably 3 to 8% by mass.
- the content of the plasticizer in the columnar region is more preferably 6 to 18% by mass, and the content of the plasticizer in the filter segment outside the columnar region is more preferably 4 to 7% by mass. ..
- the content of the plasticizer in the columnar region is 6.7 to 16% by mass, and the content of the plasticizer in the filter segment outside the columnar region is 5 to 6.4% by mass. Is even more preferable.
- the content of the plasticizer (% by mass, first plasticizer and second plasticizer) in the fan-columnar region having a central angle of 30 to 90 ° radially extending from the axis A to the peripheral edge of the filter segment. Is higher than the content of the plasticizer (mass%, total of the first plasticizer and the second plasticizer) in the outer filter segments of the columnar region and the fan-columnar region. Is preferable. Specifically, as shown in FIG.
- a columnar region 33 centered on the axis A and having a diameter of 75% of the diameter of the filter segment, and from the axis A to the peripheral edge of the filter segment 30.
- the content of the plasticizer inside the fan columnar region 34 having a central angle ⁇ extending radially from 30 to 90 ° is higher than the content of the plasticizer in the columnar region 33 and the outer region 31 of the fan columnar region 34. Is also preferable.
- the content of the plasticizer in the columnar region and the fan columnar region is higher than the plasticizer content in the columnar region and the filter segment outside the fan columnar region, whereby the destructive capsule. Contributes to the formation of a cocoon-shaped first hardened structure that surrounds the. It also contributes to the formation of a second cured structure extending from the axis A to the peripheral edge of the filter segment. Further, the concentration of the plasticizer is high in the vicinity of the destructive capsule, and the fusion between the destructive capsule and the fiber becomes stronger.
- the content of the plasticizer in the columnar region and the fan columnar region is 5 to 20% by mass, and the content of the plasticizer in the columnar region and the filter segment outside the fan columnar region. Is preferably 3 to 8% by mass.
- the content of the plasticizer in the columnar region and the fan columnar region is 6 to 18% by mass, and the content of the plasticizer in the columnar region and the filter segment outside the fan columnar region. Is more preferably 4 to 7% by mass.
- the content of the plasticizer in the columnar region and the fan columnar region is 6.7 to 16% by mass, and the plasticizer in the columnar region and the filter segment outside the fan columnar region. The content is more preferably 5 to 6.4% by mass.
- the axial length of the filter segment produced by the method according to the present invention is preferably short, for example, 5 to 15 mm from the viewpoint of more preferably obtaining the effect of suppressing the displacement of the destructive capsule in the present invention. It is preferably 7 to 15 mm, more preferably 10 to 15 mm, and even more preferably 10 to 15 mm.
- the ratio (d / L) of the diameter (d) of the destructive capsule to the axial length (L) of the filter segment produced by the method according to the present invention is preferably 0.1 to 0.5. , 0.15 to 0.4, more preferably 0.2 to 0.3.
- the peripheral length of the filter segment produced by the method according to the present invention is not particularly limited, but is preferably 16 to 25 mm, more preferably 20 to 24 mm.
- the ventilation resistance of the filter segment produced by the method according to the present invention is preferably 4 to 200 mmH2O.
- the ventilation resistance of the filter segment is measured by a ventilation resistance measuring device (FQA, QTM, etc.).
- FQA ventilation resistance measuring device
- QTM ventilation resistance measuring device
- the roundness in the cross section perpendicular to the axial direction of the filter segment is preferably 85 to 100%.
- the roundness is measured by a circumference measuring device (laser).
- the hardness of the filter segment produced by the method according to the present invention is preferably 75 to 100%.
- the hardness of the filter segment is measured by the amount of deformation when a constant load of 300 gf is applied with a hardness measuring device (FQA or the like).
- the filter segment manufacturing apparatus is a filter segment manufacturing apparatus for tobacco products.
- the device includes the following members.
- Destructive capsule supply member with a rotatable insertion wheel that holds the destructible capsule detachably on the periphery; fiber bundle guiding member that guides the conveyed fiber bundle in the tangential direction of the insertion wheel; the peripheral edge.
- a plasticizer supply member that imparts a plasticizer to the destructive capsule held in the peripheral portion.
- the destructive capsule supply member and the fiber bundle guiding member have a contact point between the insertion wheel and the fiber bundle so that the peripheral portion of the insertion wheel is buried in the fiber bundle at the contact point. Is positioned.
- the plasticizer supply member applies the plasticizer to the peripheral portion located behind the contact in the transport direction of the fiber bundle and the destructive capsule held in the peripheral portion. It is provided. According to the apparatus for manufacturing a filter segment according to the present invention, the above-mentioned method for manufacturing a filter segment according to the present invention can be suitably carried out. Therefore, it is possible to manufacture a filter segment that can suppress the misalignment of the destructive capsule even when a force is applied from the outside of the filter.
- the apparatus for manufacturing a filter segment according to the present invention is not particularly limited as long as it includes the destructive capsule supply member, the fiber bundle guiding member, and the plasticizer supply member at least, and may include other members. ..
- Other members include, for example, a fiber bundle transport member, a rail glue supply device, a rail glue heat insulating device, a spiral glue application device, a seam glue supply unit, a seam part cooling device, a suction belt conveyor, a transport belt conveyor, and a filter wrapping paper frame.
- Devices, filter wrapping paper supply device, filter wrapping paper seam inspection device, X-ray inspection device, microwave inspection device, potential measuring device, transmitted light type inspection device, circumference length measuring device, ventilation resistance measuring device and the like can be mentioned.
- the device can be, for example, the device for manufacturing the filter segment shown in FIG. 4 described above.
- the destructive capsule supply member is not particularly limited as long as it is provided with a rotatable insertion wheel that removably holds the destructive capsule at the peripheral portion.
- the insertion wheel 53 is a disk that can rotate in the direction of an arrow, and a plurality of destructive capsule supply pockets 55 are arranged around the insertion wheel 53 at equal intervals.
- the capsule supply pocket 55 communicates with the intake device and the air supply device via a ventilation pipe that radiates from the rotation axis inside the insertion wheel.
- the device communicating with the intake device and the air supply device is switched, so that the destructive capsule supply pocket 55 can hold the destructive capsule 54 detachably.
- the peripheral edge of the insertion wheel 53 is embedded in the fiber bundle, the destructive capsule 54 separates from the destructive capsule supply pocket 55 and is embedded in the fiber bundle.
- the destructive capsules 54 can be continuously embedded in the fiber bundle at equal intervals by rotation.
- the diameter of the insertion wheel 53 is not particularly limited, but may be, for example, 250 mm to 350 mm.
- the thickness of the insertion wheel 53 is not particularly limited, but may be, for example, 2.5 mm to 3.5 mm. From the viewpoint of more preferably obtaining the effect of suppressing the misalignment of the destructive capsule, it is preferable that the length of the manufactured filter segment in the axial direction is short, and therefore the interval of embedding the destructive capsule 54 in the fiber bundle is also the same. Shorter is preferable.
- the interval is preferably 5 to 15 mm, more preferably 7 to 15 mm, and even more preferably 10 to 15 mm. That is, the insertion wheel 53 preferably holds the destructive capsules 54 so that the plurality of destructive capsules 54 can be embedded in the fiber bundle at intervals of 5 to 15 mm, and can be embedded at intervals of 7 to 15 mm. It is more preferable to hold the destructive capsule 54, and even more preferably to hold the destructive capsule 54 so that it can be embedded at intervals of 10 to 15 mm. After embedding the destructive capsule 54, the destructive capsule 54 is again supplied and held in the destructive capsule supply pocket 55 by a destructive capsule charging member (not shown).
- the destructive capsule supply member includes, for example, a destructive capsule transfer wheel, a weight inspection device, an optical crack inspection device, a leaked fragrance detection device, and the like. be able to.
- the fiber bundle guiding member is not particularly limited as long as it can guide the conveyed fiber bundle in the tangential direction of the insertion wheel.
- the fiber bundle guiding member 52 is a tubular member in which the portion into which the insertion wheel 53 is inserted is opened and the fiber bundle can pass through the inside, and the funnel-shaped insertion member 51. Can be located downstream.
- the fiber bundle guiding member 52 is provided so that the insertion wheel 53 and the fiber bundle have a contact point, and the peripheral edge portion of the insertion wheel 53 is buried in the fiber bundle at the contact point.
- the fiber bundle In the fiber bundle guiding member 52, the fiber bundle is guided and conveyed in the tangential direction of the insertion wheel 53, and is destroyed when the insertion wheel 53 rotating in the same direction as the conveying direction of the fiber bundle is buried in the fiber bundle.
- the sex feed capsule 54 disengages from the insertion wheel 53 and is embedded in the fiber bundle.
- the fiber bundle may be conveyed by the fiber bundle guiding member, or may be carried out by the fiber bundle conveying member separately provided upstream and downstream of the fiber bundle guiding member.
- the fiber bundle may be conveyed by sandwiching the fiber bundle with a roller that is driven by rotation and sending it out.
- an opening may be provided on the side surface of the fiber bundle guiding member 52.
- the plasticizer supply member is not particularly limited as long as the first plasticizer can be applied to the peripheral portion of the insertion wheel and the destructive capsule held on the peripheral portion.
- the plasticizer supply member is a destructive capsule (rotation of the insertion wheel) held at the peripheral edge portion located behind the contact point between the insertion wheel and the fiber bundle with respect to the transport direction of the fiber bundle and the peripheral edge portion.
- the plasticizer is provided to the peripheral portion and the destructive capsule held by the peripheral portion, which are located at positions before reaching the contact point in the direction.
- One plasticizer supply member may be provided, or two or more plasticizer supply members may be provided.
- the plasticizer supply member holds a solution of the first plasticizer in a container, a plasticizer spraying member capable of spraying the first plasticizer on the peripheral portion and the destructive capsule, and the peripheral portion.
- the destructive capsule can be a plasticizer dipping member or the like capable of immersing the destructive capsule in the solution.
- the plasticizer supply member is preferably a plasticizer spray member.
- the plasticizer spraying member is not particularly limited as long as it is a member capable of spraying the first plasticizer.
- the plasticizer spraying member can spray the first plasticizer from a direction substantially perpendicular to or substantially parallel to the wheel surface of the insertion wheel.
- the first plasticizer spraying member 152a sprays the first plasticizer 153 from a direction substantially perpendicular to the wheel surface of the insertion wheel 151. be able to.
- the first plasticizer spraying member 152a directs the first plasticizer 153 to the boundary between the insertion wheel 151 and the destructive capsule 150 from a direction substantially perpendicular to the wheel surface of the insertion wheel 151. And spray.
- FIG. 15A the first plasticizer spraying member 152a sprays the first plasticizer 153 from a direction substantially perpendicular to the wheel surface of the insertion wheel 151.
- the first plasticizer spraying member 152a directs the first plasticizer 153 to the boundary between the insertion wheel 151 and the destructive capsule 150 from a direction substantially perpendicular to the wheel surface of the insertion wheel 151. And spray.
- FIG. 15A the first plasticizer
- a first plasticizer spraying member 152a is separately provided on the opposite side via the insertion wheel 151, and the two first plasticizer spraying members 152a are used from both sides.
- the first plasticizer 153 may be sprayed.
- the first plasticizer spraying member 152b can spray the first plasticizer 153 from a direction substantially parallel to the wheel surface of the insertion wheel 151. ..
- the spraying speed of the first plasticizer by the plasticizer spraying member depends on the position of the plasticizer spraying member, the rotation speed of the insertion wheel, the target amount of the first plasticizer applied, and the like, but is 5 to 120 g / g. Minutes are preferred, 6-60 g / min is more preferred, and 7-32 g / min is even more preferred.
- the plasticizer spraying member preferably sprays the first plasticizer from a position 2 mm to 20 mm away from the end of the peripheral edge of the insertion wheel, and preferably sprays the first plasticizer from a position 2 mm to 10 mm away. It is more preferable to spray the first plasticizer from a position separated by 2 mm to 3 mm.
- the position of the plasticizer spraying member is indicated by the shortest distance from the end of the peripheral edge of the insertion wheel 53.
- the center of rotation of the insertion wheel 53 is the center, the line connecting the center and the contact point between the insertion wheel 53 and the fiber bundle, the center, and the spray of the plasticizer spraying member 56.
- the angle a between the line connecting the mouth and the mouth is preferably 30 to 180 °, more preferably 45 to 120 °, still more preferably 60 to 90 °.
- the angle a is 60 ° or more and 90 ° or less, the first plasticizer is sprayed and the destructive capsule is not conveyed. It is easy to recover the first plasticizer from the insertion wheel.
- the plasticizer spraying member 56 sprays the first plasticizer from a direction substantially parallel to the wheel surface of the insertion wheel 53, but the plasticizer spraying member 56 sprays the first plasticizer on the wheel surface of the insertion wheel 53.
- the angle a is preferably within the above range.
- the angle a is defined by drawing a normal line from the spray port of the plasticizer spray member 56 to the wheel surface of the insertion wheel 53 and connecting the contact point with the rotation center of the insertion wheel 53. Further, when two or more plasticizer spraying members 56 are provided, it is preferable that all the plasticizer spraying members 56 are included within the range of the angle a.
- the fiber bundle, the destructive capsule, the first and second plasticizers used when manufacturing the filter segment using the filter segment manufacturing apparatus according to the present invention are the same as the method for manufacturing the filter segment according to the present invention. Can be. Further, the content, dimensions, physical properties, etc. of the plasticizer in the obtained filter segment can be the same as the method for producing the filter segment according to the present invention.
- Embodiments of the present invention include tobacco products comprising a tobacco-containing segment and a filter segment manufactured by the method or apparatus according to the invention. Since the tobacco product contains a filter segment manufactured by the method or apparatus according to the present invention, it is possible to suppress the misalignment of the destructive capsule even when an external force is applied.
- Tobacco products include ordinary cigarettes, cigarettes, hand-rolled cigarettes, cigarettes such as cigarettes, and tobacco products that can absorb the flavor of tobacco by heating the tobacco with a heater or steaming the tobacco with steam (electronic tobacco).
- Non-combustible heated tobacco products such as tobacco products capable of sucking the flavor of tobacco by heating the tobacco with a carbon heat source, and non-heated tobacco products capable of sucking the flavor of tobacco.
- the cigarette 80 is provided adjacent to the tobacco-containing segment 81, which includes the tobacco chopped 83 (chopped leaves, tobacco) and the wrapping paper 84 wrapped around the tobacco chopped 83, and the tobacco-containing segment 81.
- a filter segment 82 manufactured by the method or apparatus according to the invention.
- the tobacco-containing segment 81 and the filter segment 82 are connected by a chip paper member 85 wound on the tobacco-containing segment 81 and the filter segment 82.
- the chip paper member 85 may have a vent hole in a part of the outer periphery thereof.
- the number of ventilation holes may be one or a plurality, and for example, 10 to 40 ventilation holes may be formed.
- the ventilation holes are arranged in an annular shape in a line on the outer peripheral portion of the chip paper member 85, for example.
- the plurality of ventilation holes can be arranged at substantially constant intervals.
- the user can enjoy the flavor of tobacco by igniting the tip of the tobacco-containing segment 81, holding the mouthpiece end of the filter segment 82 in the mouth and sucking it. At that time, by crushing the destructive capsule, the fragrance contained in the content liquid of the destructive capsule is mixed with the mainstream smoke, and the expected flavor is exhibited in the oral cavity of the user.
- the filter segment manufactured by the method or apparatus according to the present invention the movement of the destructive capsule is hindered when the destructive capsule is crushed, so that the user can easily crush the destructive capsule at a desired timing. You can enjoy the flavor that has changed accordingly.
- Tobacco products may further have at least one or more second filter segments in addition to the filter segments containing the destructive capsules produced by the method or apparatus according to the invention.
- the cigarette 90 shown in FIG. 9 has a second filter segment 92 between the tobacco-containing segment 91 and the filter segment 93 manufactured by the method or apparatus according to the invention.
- the second filter segment 92 may be the same as or different from the filter segment 93 manufactured by the method or apparatus according to the present invention, except that it does not have a destructive capsule. Since the second filter segment 92 can have a function different from that of the filter segment 93 manufactured by the method or apparatus according to the present invention, a plurality of functions can be imparted to the filter.
- Non-combustion heated tobacco products As another example of the tobacco product, an embodiment of a non-combustion heated tobacco product will be described.
- Non-combustion heated tobacco products belong to the field of so-called electronic cigarettes, in which tobacco-containing segments are heated by an electric heater or the like.
- FIG. 10 shows an example of a non-combustion heated tobacco system including a tobacco product which is a non-combustion heated tobacco product and a heating device for heating the tobacco product.
- FIG. 10 is a cross-sectional view showing the tobacco product 100 and the heating device 101 cut along a plane including the central axis C.
- the non-combustion heated tobacco system shown in FIG. 10 includes a heating device 101 having a battery 106, an electric heating unit 107, and a recess 108, and a tobacco product 100 that is detachably inserted into the recess 108 of the heating device 101.
- the recess 108 is recessed in a part of the case 109 of the heating device 101.
- the battery 106 can be charged and discharged.
- the electric heating unit 107 is a so-called heater, and has a heat generating element provided so as to surround the recess 108. The heating element of the electric heating unit 107 heats the tobacco-containing segment 102 and releases the flavor from the filling of the tobacco-containing segment 102 into the surrounding air.
- the heating temperature of the tobacco-containing segment 102 by the electric heating unit 107 is, for example, 400 ° C. or lower, which is lower than the combustion temperature (700 to 800 ° C.) of the heated tobacco product.
- the amount of mainstream smoke generated from the tobacco-containing segment 102 is smaller than that of the heated tobacco product. Therefore, as for the filtration function in the filter segment (104, 105), the lower the filtration function in the heated tobacco product, the more preferable the mainstream smoke amount shared in the user's mouth. That is, it is preferable that the axial length of the filter segment (104, 105) is shorter than the axial length of the filter segment in the heated tobacco product.
- the axial length of the filter segments (104, 105) can be shortened, and the cylinder portion and other segments having a low filtration rate of mainstream smoke can be arranged in the remaining portion.
- the tobacco product 100 is cylindrical and contains a tobacco-containing segment 102 containing a tobacco and an aerosol-generating substrate that generates an aerosol by heating, a tubular segment 103 provided adjacent to the tobacco-containing segment 102, and a cylinder.
- a second filter segment 104 provided adjacent to the shape segment 103, and a first filter segment 105 manufactured by the method or apparatus according to the present invention provided adjacent to the second filter segment 104.
- the tobacco-containing segment 102, the tubular segment 103, the second filter segment 104, and the first filter segment 105 are connected by a chip paper member 110.
- the tobacco-containing segment 102 includes a tobacco filling 111 containing tobacco, an aerosol-forming substrate, and a rolling paper 112 wrapped around the tobacco filling.
- tobacco tobacco chopped (chopped leaves, tobacco), tobacco sheet chopped, tobacco sheet folded or wound in a circle, tobacco sheet with folds and collected together, etc. can be used.
- aerosol-forming substrate include glycerin, propylene glycol, triethylcitrate, 1,3-butanediol and the like.
- the wrapping paper 112 may be only paper, or may be paper to which a metal foil having good thermal conductivity such as aluminum foil or stainless steel foil is bonded.
- the tubular segment 103 is formed in a cylindrical shape so as to have a predetermined rigidity by, for example, thick paper having a thickness of 100 to 300 ⁇ m.
- the chip paper member 110 is supported by a rigid tubular segment 103, and even when the tobacco product 100 is pressed in the central axis C direction, the chip paper member 110 is prevented from being crushed in the central axis C direction.
- the chip paper member 110 and the tubular segment 103 have a plurality of ventilation holes 113 in a part of the outer periphery thereof.
- the plurality of ventilation holes 113 penetrate the chip paper member 110 and the tubular segment 103.
- the number of ventilation holes 113 can be, for example, 10 to 40.
- the plurality of ventilation holes 113 are arranged in a row, for example, in an annular shape on the outer peripheral portion of the cylinder.
- the plurality of ventilation holes 113 can be arranged at regular intervals.
- the second filter segment 104 may be the same as or different from the first filter segment 105 except that it does not have a destructive capsule.
- one second filter segment 104 is provided between the cylindrical segment 103 and the first filter segment 105, but two or more second filter segments 104 may be provided. .. In this case, the two or more second filter segments 104 may be the same or different from each other.
- the second filter segment 104 and the first filter segment 105 are connected by a second filter wrapping paper 114.
- the user can enjoy the flavor of the tobacco product 100 in the oral cavity by sucking the tobacco product 100 through the first filter segment 105 while the tobacco product 100 is attached to the heating device 101 or removed from the heating device 101.
- the tobacco product 100 includes the first filter segment 105 manufactured by the method or apparatus according to the present invention, the movement of the destructive capsule can be suppressed, the ease of splitting the destructive capsule can be improved, and the user can use the product 100.
- the tobacco product 100 since the amount of mainstream smoke is small, there is a tendency to shorten the axial length of the first filter segment 105.
- the movement of the destructive capsule member can be sufficiently suppressed.
- the movement of the destructive capsule is effectively suppressed in the tobacco product 100 having the short first filter segment 105, in which the destructive capsule may fall off from the inside of the first filter segment 105 to the outside. What you can do is useful in product design.
- Example 1 (Preparation of filter segment) Using the filter segment manufacturing apparatus 40 shown in FIG. 4, a filter segment containing a destructive capsule was prepared (mechanical speed: 500 fpm).
- a fiber bundle 41 which is a cellulose acetate fiber bundle (5.9Y35, tow mass target: 0.636 g / piece), was supplied from a fiber dispenser in the form of compressed fibers of a veil 42.
- the fiber bundle 41 is stretched and loosened in the strand treatment unit 43 using compressed air and a cylinder, and then triacetin (also referred to as TA) as a second plasticizer is sprayed onto the fiber bundle 41 and uniformly added. did.
- the addition of the triacetin was carried out with the goal of achieving a content of triacetin as a second plasticizer in the fiber of 6% by mass.
- the fiber bundle 41 After passing the fiber bundle 41 through the insertion member 44, the fiber bundle 41 is guided in the tangential direction of the insertion wheel of the destructive capsule supply member 46 in the fiber bundle guiding member, and the insertion wheel is used to guide the fiber bundle 41 into the fiber bundle 41.
- a destructive capsule was placed.
- a substantially spherical capsule having a diameter of 3.5 mm was used, in which a mixture of medium-chain fatty acid triglyceride, menthol and vegetable essential oil as a fragrance was covered with a film containing gellan gum, oxidized starch and calcium chloride.
- the destructive capsule supply member 46 includes an insertion wheel (diameter: 305.4 mm, thickness: 3 mm, rotation speed: 25 rpm) in which a plurality of destructive capsule supply pockets are arranged around the periphery of the insertion wheel. Triacetin as the first plasticizer was sprayed on the portion by the first plasticizer spraying member 45 (the distance between the end of the peripheral edge of the insertion wheel and the spraying portion of the first plasticizer spraying member). : 2.5 mm, angle a in FIG. 5: 90 °). In FIG.
- the first plasticizer spraying member 45 sprays the first plasticizer from a direction substantially parallel to the wheel surface of the insertion wheel, but in this embodiment, the first plasticizer is sprayed from a direction substantially perpendicular to the wheel surface.
- the first plasticizer was sprayed toward the boundary between the insertion wheel and the destructive capsule. Further, in this example, triacetin was sprayed at 7 g / min with the goal of achieving a content of triacetin as the first plasticizer in the fiber of 1% by mass.
- the triacetin adhering to the peripheral edge of the insertion wheel of the destructive capsule supply member 46 is in contact with the peripheral edge of the insertion wheel, that is, the cellulose acetate fiber located in the vicinity of the shaft A, and the shaft A.
- a second cured structure in which the cellulose acetate fibers were fused with triacetin was formed in a rib shape.
- the fiber bundle 41 was introduced into the wrapper unit 48 (trade name: 50NFB, manufactured by Nippon Paper Papylia), and the fiber bundle 41 was wrapped with filter wrapping paper.
- the filter wrapping paper is introduced into the adhesive supply unit 47 before being supplied to the wrapper unit 48, and is a side edge portion thereof where the filter wrapping paper is overlapped and bonded after being formed as a filter segment. That is, an adhesive was applied to the glue margin.
- the fiber bundle 41 wrapped in the filter wrapping paper was formed into a continuous rod shape when it passed through the wrapper unit 48.
- the rod-shaped body is cut by the rotary cutting head 49, and a columnar continuous filter segment having a length of 120 mm in the long axis direction and containing eight destructive capsules, that is, a filter segment having eight consecutive 15 mm filter segments is formed. Obtained.
- Table 1 shows the target values of each physical property of the continuous filter segment, and Table 2 shows the evaluation results. Each physical property was evaluated by the following method.
- Triacetin content The content of triacetin in the filter segment was calculated as a percentage of the mass of the filter fiber and the mass of triacetin contained in the continuous filter segment using the continuous filter segment containing the capsule as a sample. The mass of the filter fibers was weighed on a precision precision balance. The mass of triacetin was quantified by gas chromatography (manufactured by Agilent Technologies). The triacetin extract used for quantification was prepared by immersing the sample in 25 ml ethanol (special grade) containing 1 mg / 3 ml anethole as an internal standard, shaking at 200 ⁇ 10 round trips / minute for 20 minutes, and then allowing to stand overnight.
- ⁇ Roundness> The roundness in the cross section perpendicular to the axial direction of the filter segment was measured by the roundness measuring function of a laser circumference measuring device (Mitutoyo, non-contact roundness measuring machine RL-2200 (trade name)). ..
- ⁇ Ventilation resistance (PD)> The aeration resistance (PD) of the filter segment was measured by an aeration resistance measuring instrument according to ISO 6565: 2015.
- PD CV coefficient of variation of ventilation resistance
- the hardness of the filter segment was calculated by applying a load of 300 grams to the filter segment with an indenter using a Rockwell hardness meter and dividing the diameter before and after the load by 100%.
- Example 2 A filter segment was prepared in the same manner as in Example 1 except that the content of triacetin as the first plasticizer in the fiber was 2% by mass, and the triacetin was sprayed at 14 g / min. The physical properties were evaluated. The results are shown in Tables 1 and 2.
- Example 3 A filter segment was prepared in the same manner as in Example 1 except that the content of triacetin as the first plasticizer in the fiber was 3% by mass, and the triacetin was sprayed at 21 g / min. The physical properties were evaluated. The results are shown in Tables 1 and 2.
- Example 4 A filter segment was prepared in the same manner as in Example 1 except that the tow mass target was changed to 0.580 g / piece, and its physical properties were evaluated. The results are shown in Tables 1 and 2.
- Example 5 A filter segment was prepared in the same manner as in Example 3 except that the tow mass target was changed to 0.580 g / piece, and its physical properties were evaluated. The results are shown in Tables 1 and 2.
- Example 1 A filter segment was prepared in the same manner as in Example 1 except that triacetin as the first plasticizer was not sprayed by the first plasticizer spraying member, and its physical characteristics were evaluated. The results are shown in Tables 1 and 2.
- Example 2 A filter segment was prepared in the same manner as in Example 4 except that triacetin as the first plasticizer was not sprayed by the first plasticizer spraying member, and its physical characteristics were evaluated. The results are shown in Tables 1 and 2.
- the filter segments of Examples 1 to 5 to which triacetin as the first plasticizer was added were comparative examples in which triacetin as the first plasticizer was not added. It showed the same physical properties as the filter segments 1 and 2. From this, it was confirmed that the local addition of the first plasticizer, apart from the uniform addition of the second plasticizer, did not affect the physical properties of the filter segment.
- Example 6 A continuous filter segment is prepared in the same manner as in Example 2, and a section in the vicinity of the destructive capsule, that is, a section having a width of 5 mm including the destructive capsule in the center (a section in the vicinity of the capsule) and a section adjacent to the section in the vicinity of the destructive capsule (section in the vicinity of the capsule).
- the mass of triacetin total mass of triacetin as a first plasticizer and triacetin as a second plasticizer
- the results are shown in Table 3.
- Example 3 A continuous filter segment was prepared in the same manner as in Example 2 except that triacetin as the first plasticizer was not sprayed by the first plasticizer spraying member, and the section in the vicinity of the destructive capsule, that is, the destructive capsule.
- the total mass of triacetin was quantified, and the mass% of triacetin in the filter fiber was measured. The results are shown in Table 3.
- the mean triacetin concentration in the section near the destructive capsule is equivalent to that in the section adjacent to the section near the destructive capsule (adjacent section). rice field.
- the mean triacetin concentration in the section near the destructive capsule was 1.05 times or more that in the section adjacent to the section near the destructive capsule (adjacent section).
- the destructive capsules contained in the filter segment located at the end of the continuous filter segment were evaluated for remarkable misalignment.
- the boundary portion of the above was pressed by using the sandwiching member 143 of the sandwiching tester to perform pinching. After the pinching was completed, the continuous filter segment was moved 1 mm in the feeding direction 144, the pinched portion was moved 1 mm to the terminal side, and then the step of performing the pinching again was repeated 11 times.
- the stress (Rebound Stress) from the terminal filter segment 142 was measured from the strain generated in the sandwiching member 143. Further, when the destructive capsule 140 of the terminal filter segment 142 moved by 3.0 mm or more after the test was completed, it was evaluated as a remarkable misalignment. These evaluations were performed on 30 continuous filter segments to calculate the significant misalignment rate, maximum stress position, maximum stress, and average stress when the center position of the destructive capsule 140 at the start of the test was 0 mm. did. The results are shown in Table 4.
- Example 8 A continuous filter segment was prepared in the same manner as in Example 7 except that triacetin (TA) was used as the first plasticizer, and misalignment was evaluated. The results are shown in Table 4.
- TA triacetin
- Example 9 A continuous filter segment was prepared in the same manner as in Example 7 except that the addition of the second plasticizer was performed with the goal of achieving a content of the first plasticizer in the fiber of 9% by mass, and misalignment evaluation was performed. Was done. The results are shown in Table 4.
- Example 10 A continuous filter segment was prepared in the same manner as in Example 8 except that the addition of the second plasticizer was performed with the goal of achieving a content of the first plasticizer in the fiber of 9% by mass, and misalignment was evaluated. Was done. The results are shown in Table 4.
- the terminal filter segments of Examples 7 to 10 to which the first plasticizer was added were compared with the terminal filter segments of Comparative Examples 4 to 6 to which the first plasticizer was not added.
- the remarkable misalignment rate of the destructive capsule was low. That is, in Examples 7 to 10, the misalignment of the destructive capsule was suppressed even when an external force was applied.
- Example 7 to 10 the maximum stress was measured at the position on the destructive capsule side of the test start position (-7.5 mm), whereas in Comparative Examples 4 to 6, the maximum stress was measured at the test start position. It was measured. In Examples 7 to 10, since the movement of the destructive capsule was suppressed, the stress gradually increased from the test start position, decreased after reaching the maximum stress, and the destructive capsule was crushed in the reduced pinching rotation. On the other hand, in Comparative Examples 4 to 6, since the destructive capsule moved at each pinching, the stress gradually decreased from the test start position, and the destructive capsule was not crushed even when the pinching was performed.
- Example 7 to 10 the value of the maximum stress was significantly larger than the value of the average stress, whereas in Comparative Examples 4 to 6, the value of the average stress and the value of the maximum stress were the same.
- Example 7 to 10 since the movement of the destructive capsule was suppressed, the stress was large before the destructive capsule was crushed, and the maximum stress value was significantly larger than the average stress value.
- Comparative Examples 4 to 6 since the destructive capsule moved at each pinching, the stress gradually decreased from the test start position, but there was no significant change, and the average stress value and the maximum stress value were almost the same.
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Abstract
Provided is a method for manufacturing a filter segment in which positional displacement of a breakable capsule is suppressed even when an external force is applied. The method for manufacturing a filter segment according to the present invention is a method for manufacturing a filter segment for a tobacco product that includes: a step for applying a plasticizer to a breakable capsule which is held at a peripheral edge of an insertion wheel and to the peripheral edge of the insertion wheel; and a step in which the peripheral edge of the insertion wheel is buried in a fiber bundle extending in a tangential direction of the insertion wheel and the breakable capsule is separated and embedded in the fiber bundle.
Description
本発明はフィルターセグメントの製造方法及び製造装置に関する。
The present invention relates to a method for manufacturing a filter segment and a manufacturing apparatus.
たばこ製品、例えば、通常のシガレットは、乾燥たばこ葉を巻紙で包んでロッド状に成形したたばこ含有セグメントと、酢酸セルロース繊維束を含むフィルター、または、パルプを含む不織布を束ねたり折りたたんだりして作製したフィルターをフィルター包装紙で包んでロッド状に成形したフィルターセグメントと、を備える。前記シガレットは、前記たばこ含有セグメントの端部と、前記フィルターセグメントの端部とを接続した状態で、チップペーパー部材で両者を接着するように全周にわたって巻くことで一体化して得られる。
Tobacco products, such as ordinary cigarettes, are made by bundling or folding dried tobacco leaves wrapped in rolling paper and shaped into rods with a filter containing cellulose acetate fiber bundles or a non-woven fabric containing pulp. The filter segment is provided by wrapping the filter with filter wrapping paper and forming it into a rod shape. The cigarette is obtained integrally by winding the cigarette-containing segment over the entire circumference with a chip paper member in a state where the end portion of the tobacco-containing segment and the end portion of the filter segment are connected to each other.
前記シガレットは、たばこ含有セグメントの先端を燃焼させて煙を生成する燃焼たばこ製品である。燃焼たばこ製品としては、前記シガレット以外にも、シガーやシガリロ等が挙げられる。また、たばこ製品としては、燃焼たばこ製品以外にも、たばこ、香料成分、グリセリン等のエアロゾル生成基材を含むたばこ含有セグメントを、燃焼を伴わずに加熱することで香味成分を生成させる非燃焼加熱たばこ製品が挙げられる(例えば特許文献1及び2)。燃焼を伴わずに加熱する方法としては、電気抵抗、IH、化学変化又は相変化による加熱方法等が挙げられる。
The cigarette is a burned tobacco product that produces smoke by burning the tip of a tobacco-containing segment. Examples of the burned tobacco product include cigars, cigarillos, and the like, in addition to the cigarettes. In addition to tobacco products, tobacco products include non-combustion heating that produces flavor components by heating tobacco-containing segments containing aerosol-producing substrates such as tobacco, perfume components, and glycerin without burning. Examples include tobacco products (eg, Patent Documents 1 and 2). Examples of the method of heating without combustion include an electric resistance, an IH, a heating method by a chemical change or a phase change, and the like.
フィルターセグメントに関して、従来から、フィルター内に香料を含む破壊性カプセルを組み込み、使用時に前記破壊性カプセルを指で破砕し、吸引時に内容液の香りを楽しんだり、消火後の吸殻のにおいをマスキングしたりすることが行われている(例えば特許文献3~6)。
Regarding the filter segment, conventionally, a destructive capsule containing a fragrance is incorporated in the filter, the destructive capsule is crushed with a finger at the time of use, the scent of the content liquid is enjoyed at the time of suction, and the odor of the butts after extinguishing the fire is masked. (For example, Patent Documents 3 to 6).
シガレットやシガリロのフィルターセグメントには、煙のろ過、煙の希釈、煙への香料の付与、濾材以外の部材や第2の濾材(活性炭等)の保持、通気抵抗の調節等、多くの機能が求められる。また、非燃焼加熱たばこ製品のフィルターセグメントには、エアロゾルのろ過、エアロゾルの希釈、エアロゾルへの香料の付与、エアロゾルの冷却、濾材以外の部材や第2の濾材(活性炭等)の保持、通気抵抗の調節等、更に多くの機能が求められる。そのため、近年、シガレットや非燃焼加熱たばこ製品のフィルターセグメントは、それぞれの機能を担うフィルターセグメントを複数含み、各フィルターセグメントの軸方向の長さを5~15mm程度まで短くすることが求められている。
The cigarette and cigarette filter segments have many functions such as smoke filtration, smoke dilution, fragrance addition to smoke, retention of parts other than filter media and second filter media (activated carbon, etc.), and adjustment of ventilation resistance. Desired. In addition, in the filter segment of non-combustion heated tobacco products, aerosol filtration, aerosol dilution, aerosol fragrance addition, aerosol cooling, retention of members other than filter media and second filter media (activated carbon, etc.), ventilation resistance More functions such as adjustment of the air conditioner are required. Therefore, in recent years, the filter segments of cigarettes and non-combustion heated tobacco products are required to include a plurality of filter segments having their respective functions and to shorten the axial length of each filter segment to about 5 to 15 mm. ..
通常、フィルターセグメントは、酢酸セルロース繊維等の長い繊維を多数束ねて連続的に巻き取った連続棒状体を、長手方向に対して垂直な面で切断して製造される。フィルターセグメントを構成する繊維はフィルターセグメントの軸方向と略平行に延びるため、前記破壊性カプセルを含むフィルターセグメントでは、外力が加えられた際に破壊性カプセルの位置ずれが生じる場合がある。破壊性カプセルの位置ずれが生じると、破壊性カプセルが容易に破砕できない場合がある。特に、フィルターセグメントの軸方向の長さが短い場合、繊維同士が絡まる箇所が少ないため破壊性カプセルの保持能力が低く、外力が加わった際に破壊性カプセルの位置ずれが生じやすい。また、顕著な位置ずれが生じると破壊性カプセルがフィルターセグメントの外部へ逸脱する可能性がある。
Normally, the filter segment is manufactured by cutting a continuous rod-shaped body obtained by bundling a large number of long fibers such as cellulose acetate fibers and continuously winding them on a plane perpendicular to the longitudinal direction. Since the fibers constituting the filter segment extend substantially parallel to the axial direction of the filter segment, the destructive capsule may be displaced when an external force is applied to the filter segment containing the destructive capsule. If the destructive capsule is misaligned, the destructive capsule may not be easily crushed. In particular, when the length of the filter segment in the axial direction is short, the holding capacity of the destructive capsule is low because there are few places where the fibers are entangled with each other, and the position of the destructive capsule is likely to shift when an external force is applied. Also, significant misalignment can cause the destructive capsule to deviate out of the filter segment.
本発明では、外力が加えられた場合にも破壊性カプセルの位置ずれが抑制されたフィルターセグメントの製造方法及び製造装置を提供することを目的とする。
An object of the present invention is to provide a method and an apparatus for manufacturing a filter segment in which the misalignment of a destructive capsule is suppressed even when an external force is applied.
本発明に係るフィルターセグメントの製造方法は、
インサーションホイールの周縁部に保持された破壊性カプセルと、前記インサーションホイールの前記周縁部と、に対して可塑剤を付与する工程と、
前記インサーションホイールの前記周縁部を、前記インサーションホイールの接線方向に延びる繊維束内に埋没させ、かつ前記破壊性カプセルを離脱させて、前記破壊性カプセルを前記繊維束内に埋め込む工程と、
を含むたばこ製品用のフィルターセグメントの製造方法である。 The method for manufacturing a filter segment according to the present invention is as follows.
A step of applying a plasticizer to the destructive capsule held on the peripheral edge of the insertion wheel and the peripheral edge of the insertion wheel.
A step of burying the peripheral portion of the insertion wheel in a fiber bundle extending in the tangential direction of the insertion wheel and detaching the destructive capsule to embed the destructive capsule in the fiber bundle.
It is a manufacturing method of a filter segment for a tobacco product containing.
インサーションホイールの周縁部に保持された破壊性カプセルと、前記インサーションホイールの前記周縁部と、に対して可塑剤を付与する工程と、
前記インサーションホイールの前記周縁部を、前記インサーションホイールの接線方向に延びる繊維束内に埋没させ、かつ前記破壊性カプセルを離脱させて、前記破壊性カプセルを前記繊維束内に埋め込む工程と、
を含むたばこ製品用のフィルターセグメントの製造方法である。 The method for manufacturing a filter segment according to the present invention is as follows.
A step of applying a plasticizer to the destructive capsule held on the peripheral edge of the insertion wheel and the peripheral edge of the insertion wheel.
A step of burying the peripheral portion of the insertion wheel in a fiber bundle extending in the tangential direction of the insertion wheel and detaching the destructive capsule to embed the destructive capsule in the fiber bundle.
It is a manufacturing method of a filter segment for a tobacco product containing.
本発明に係るフィルターセグメントの製造装置は、
周縁部に破壊性カプセルを脱着可能に保持する回転可能なインサーションホイールを備える破壊性カプセル供給部材と、
搬送される繊維束を前記インサーションホイールの接線方向に誘導する繊維束誘導部材と、
前記周縁部及び前記周縁部に保持された破壊性カプセルに可塑剤を付与する可塑剤供給部材と、
を備えるたばこ製品用のフィルターセグメントの製造装置であって、
前記インサーションホイールと前記繊維束とが接点を有し、前記接点において前記インサーションホイールの前記周縁部が前記繊維束内に埋没されるように、前記破壊性カプセル供給部材と前記繊維束誘導部材とが位置づけられており、
前記可塑剤供給部材は、前記接点よりも前記繊維束の搬送方向に対して後方に位置する前記周縁部及び前記周縁部に保持された前記破壊性カプセルに、可塑剤を付与するように設けられている、フィルターセグメントの製造装置である。 The filter segment manufacturing apparatus according to the present invention is
A destructive capsule feeder with a rotatable insertion wheel that holds the destructive capsule detachably on the periphery, and a destructive capsule feeder.
A fiber bundle guiding member that guides the conveyed fiber bundle in the tangential direction of the insertion wheel,
A plasticizer supply member that imparts a plasticizer to the peripheral portion and the destructive capsule held in the peripheral portion, and
A filter segment manufacturing device for tobacco products equipped with
The destructive capsule supply member and the fiber bundle guiding member so that the insertion wheel and the fiber bundle have a contact point and the peripheral edge portion of the insertion wheel is buried in the fiber bundle at the contact point. Is positioned,
The plasticizer supply member is provided so as to apply the plasticizer to the peripheral portion located behind the contact point in the transport direction of the fiber bundle and the destructive capsule held in the peripheral portion. It is a manufacturing equipment for filter segments.
周縁部に破壊性カプセルを脱着可能に保持する回転可能なインサーションホイールを備える破壊性カプセル供給部材と、
搬送される繊維束を前記インサーションホイールの接線方向に誘導する繊維束誘導部材と、
前記周縁部及び前記周縁部に保持された破壊性カプセルに可塑剤を付与する可塑剤供給部材と、
を備えるたばこ製品用のフィルターセグメントの製造装置であって、
前記インサーションホイールと前記繊維束とが接点を有し、前記接点において前記インサーションホイールの前記周縁部が前記繊維束内に埋没されるように、前記破壊性カプセル供給部材と前記繊維束誘導部材とが位置づけられており、
前記可塑剤供給部材は、前記接点よりも前記繊維束の搬送方向に対して後方に位置する前記周縁部及び前記周縁部に保持された前記破壊性カプセルに、可塑剤を付与するように設けられている、フィルターセグメントの製造装置である。 The filter segment manufacturing apparatus according to the present invention is
A destructive capsule feeder with a rotatable insertion wheel that holds the destructive capsule detachably on the periphery, and a destructive capsule feeder.
A fiber bundle guiding member that guides the conveyed fiber bundle in the tangential direction of the insertion wheel,
A plasticizer supply member that imparts a plasticizer to the peripheral portion and the destructive capsule held in the peripheral portion, and
A filter segment manufacturing device for tobacco products equipped with
The destructive capsule supply member and the fiber bundle guiding member so that the insertion wheel and the fiber bundle have a contact point and the peripheral edge portion of the insertion wheel is buried in the fiber bundle at the contact point. Is positioned,
The plasticizer supply member is provided so as to apply the plasticizer to the peripheral portion located behind the contact point in the transport direction of the fiber bundle and the destructive capsule held in the peripheral portion. It is a manufacturing equipment for filter segments.
本発明によれば、外力が加えられた場合にも破壊性カプセルの位置ずれが抑制されたフィルターセグメントの製造方法及び製造装置を提供することができる。
According to the present invention, it is possible to provide a method and an apparatus for manufacturing a filter segment in which the misalignment of a destructive capsule is suppressed even when an external force is applied.
[フィルターセグメントの製造方法]
本発明に係るフィルターセグメントの製造方法は、たばこ製品用のフィルターセグメントの製造方法である。該フィルターセグメントは、たばこ製品において、たばこを含むたばこ含有セグメントよりも下流に配置され、たばこ製品の吸口端に配置されることができる。ここで、前記方法は以下の工程を以下の順序で含む。インサーションホイールの周縁部に保持された破壊性カプセルと、前記インサーションホイールの前記周縁部と、に対して可塑剤(以下、第一の可塑剤という。)を付与する工程(以下、第一の可塑剤付与工程という。);前記インサーションホイールの前記周縁部を、前記インサーションホイールの接線方向に延びる繊維束内に埋没させ、かつ前記破壊性カプセルを離脱させて、前記破壊性カプセルを前記繊維束内に埋め込む工程(以下、破壊性カプセル埋込工程という。)。 [Manufacturing method of filter segment]
The method for manufacturing a filter segment according to the present invention is a method for manufacturing a filter segment for a tobacco product. The filter segment may be located downstream of the tobacco-containing segment in the tobacco product and may be located at the mouth end of the tobacco product. Here, the method includes the following steps in the following order. A step of applying a plasticizer (hereinafter referred to as a first plasticizer) to the destructive capsule held on the peripheral edge of the insertion wheel and the peripheral edge of the insertion wheel (hereinafter referred to as the first plasticizer). The plasticizer-applying step); A step of embedding in the fiber bundle (hereinafter referred to as a destructive capsule embedding step).
本発明に係るフィルターセグメントの製造方法は、たばこ製品用のフィルターセグメントの製造方法である。該フィルターセグメントは、たばこ製品において、たばこを含むたばこ含有セグメントよりも下流に配置され、たばこ製品の吸口端に配置されることができる。ここで、前記方法は以下の工程を以下の順序で含む。インサーションホイールの周縁部に保持された破壊性カプセルと、前記インサーションホイールの前記周縁部と、に対して可塑剤(以下、第一の可塑剤という。)を付与する工程(以下、第一の可塑剤付与工程という。);前記インサーションホイールの前記周縁部を、前記インサーションホイールの接線方向に延びる繊維束内に埋没させ、かつ前記破壊性カプセルを離脱させて、前記破壊性カプセルを前記繊維束内に埋め込む工程(以下、破壊性カプセル埋込工程という。)。 [Manufacturing method of filter segment]
The method for manufacturing a filter segment according to the present invention is a method for manufacturing a filter segment for a tobacco product. The filter segment may be located downstream of the tobacco-containing segment in the tobacco product and may be located at the mouth end of the tobacco product. Here, the method includes the following steps in the following order. A step of applying a plasticizer (hereinafter referred to as a first plasticizer) to the destructive capsule held on the peripheral edge of the insertion wheel and the peripheral edge of the insertion wheel (hereinafter referred to as the first plasticizer). The plasticizer-applying step); A step of embedding in the fiber bundle (hereinafter referred to as a destructive capsule embedding step).
本発明に係るフィルターセグメントの製造方法では、インサーションホイールによって破壊性カプセルを繊維束内に埋め込む前に、インサーションホイールの周縁部(外周部)に保持された破壊性カプセルと、インサーションホイールの周縁部と、に対して第一の可塑剤を予め付与する。これにより、破壊性カプセルを繊維束に埋め込む際に、破壊性カプセルの表面及びインサーションホイールの周縁部に付着した第一の可塑剤は、破壊性カプセル及びインサーションホイールの近傍に位置する繊維に付着及び拡散する。破壊性カプセルの表面に付着した第一の可塑剤は、破壊性カプセルの周囲に位置する繊維に拡散し、該繊維同士が第一の可塑剤によって融着した繭状の第一の硬化構造が、破壊性カプセルの周囲を覆うように形成される。したがって、該第一の硬化構造によって、フィルター外部から力が加えられた場合にも破壊性カプセルの移動が制限され、破壊性カプセルの位置ずれを抑制することができる。さらに、インサーションホイールの周縁部に付着した第一の可塑剤は、インサーションホイールの周縁部と接触した繊維、即ち繊維束(フィルターセグメント)の中心軸(以下、軸Aともいう。)の近傍に位置する繊維に拡散し、該繊維同士が第一の可塑剤によって融着した第二の硬化構造が形成される。したがって、該第二の硬化構造によっても、フィルター外部から力が加えられた場合にも破壊性カプセルの移動が制限され、破壊性カプセルの位置ずれを抑制することができる。
In the method for manufacturing a filter segment according to the present invention, the destructive capsule held on the peripheral edge (outer peripheral portion) of the insertion wheel and the insertion wheel before the destructive capsule is embedded in the fiber bundle by the insertion wheel. The first plasticizer is applied to the peripheral portion and the peripheral portion in advance. As a result, when embedding the destructive capsule in the fiber bundle, the first plasticizer adhering to the surface of the destructive capsule and the peripheral edge of the insertion wheel is transferred to the fiber located in the vicinity of the destructive capsule and the insertion wheel. Adheres and spreads. The first plasticizer adhering to the surface of the destructive capsule diffuses into the fibers located around the destructive capsule, and the fibers are fused to each other by the first plasticizer to form a cocoon-shaped first cured structure. , Formed to wrap around a destructive capsule. Therefore, due to the first cured structure, the movement of the destructive capsule is restricted even when a force is applied from the outside of the filter, and the misalignment of the destructive capsule can be suppressed. Further, the first plasticizer adhering to the peripheral edge of the insertion wheel is in the vicinity of the fiber in contact with the peripheral edge of the insertion wheel, that is, the vicinity of the central axis (hereinafter, also referred to as axis A) of the fiber bundle (filter segment). It diffuses into the fibers located in, and the fibers are fused with each other by the first plasticizer to form a second cured structure. Therefore, even when a force is applied from the outside of the filter, the movement of the destructive capsule is restricted by the second cured structure, and the misalignment of the destructive capsule can be suppressed.
特に、フィルターセグメントの軸方向の長さが例えば5~15mmと短く、フィルターセグメントを構成する繊維の破壊性カプセルの保持能力が低い場合にも、破壊性カプセルの位置ずれを十分に抑制することができる。また、前記第一の可塑剤としては、フィルターの硬さを調節するために通常フィルターを構成する繊維に予め均一に添加されるトリアセチン等の可塑剤(以下、第二の可塑剤ともいう。)と同じものを用いることができるため、通常フィルターに添加されない一般的な接着剤を融着のために別途用いる必要がない。そのため、フィルターの物性を変化させることなく破壊性カプセルの位置ずれを抑制でき、また製造コストを低減できる。なお、前記第二の可塑剤は、破壊性カプセルを埋め込む前に繊維に対して予め均一に添加されるため、局所的な繊維の融着には寄与しない。即ち、従来のフィルターセグメントは、前記第一の硬化構造や前記第二の硬化構造を有さない。
In particular, even when the axial length of the filter segment is as short as 5 to 15 mm and the holding capacity of the destructive capsule of the fibers constituting the filter segment is low, the misalignment of the destructive capsule can be sufficiently suppressed. can. Further, as the first plasticizer, a plasticizer such as triacetin, which is usually added uniformly in advance to the fibers constituting the filter in order to adjust the hardness of the filter (hereinafter, also referred to as a second plasticizer). Since it is possible to use the same adhesive as above, it is not necessary to separately use a general adhesive which is not normally added to the filter for fusion. Therefore, the misalignment of the destructive capsule can be suppressed without changing the physical characteristics of the filter, and the manufacturing cost can be reduced. Since the second plasticizer is uniformly added to the fibers before embedding the destructive capsule, it does not contribute to local fiber fusion. That is, the conventional filter segment does not have the first cured structure or the second cured structure.
また、破壊性カプセルの表面に付着した第一の可塑剤は、破壊性カプセルの周囲に位置する繊維に付着し、例えば繊維材料と第一の可塑剤とが相溶した混合物が形成されて、破壊性カプセルと該繊維とを融着することができる。したがって、該融着によっても、フィルター外部から力が加えられた場合にも、破壊性カプセルの位置ずれをより抑制することができる。なお、前記第二の可塑剤は、破壊性カプセルを埋め込む前に繊維に対して予め均一に添加されるため、破壊性カプセルを埋め込む時点では固化しており、破壊性カプセルとフィルターを構成する繊維との融着には寄与しない。即ち、従来のフィルターセグメントでは、破壊性カプセルとフィルターを構成する繊維とは可塑剤によって融着されていない。以下、本発明の詳細について説明する。
Further, the first plasticizer adhering to the surface of the destructive capsule adheres to the fibers located around the destructive capsule, and for example, a mixture in which the fiber material and the first plasticizer are compatible is formed. The destructive capsule and the fiber can be fused. Therefore, even when a force is applied from the outside of the filter by the fusion, the misalignment of the destructive capsule can be further suppressed. Since the second plasticizer is uniformly added to the fibers before embedding the destructive capsules, it is solidified at the time of embedding the destructive capsules, and the fibers constituting the destructive capsules and the filter. Does not contribute to fusion with. That is, in the conventional filter segment, the destructive capsule and the fiber constituting the filter are not fused by the plasticizer. Hereinafter, the details of the present invention will be described.
(フィルターセグメントの構成)
本発明に係る方法により製造されるフィルターセグメントの一例を図1に示す。図1に示されるフィルターセグメント10は円柱状であり、フィルター11と、破壊性カプセル12と、フィルター包装紙13とを有する。フィルター11は酢酸セルロース繊維等の繊維から構成される。前記繊維は、フィルターセグメント10の軸方向(図1の水平方向)と略平行に延びる。破壊性カプセル12はフィルター11内に埋め込まれており、前記繊維間に存在する。また、破壊性カプセル12はフィルターセグメント10の中心軸である軸A上に位置する。フィルターセグメント10は、破壊性カプセル12の近傍に位置する繊維同士が第一の可塑剤で融着して形成される、破壊性カプセル12を覆う第一の硬化構造14と、軸Aの近傍に位置する繊維同士が第一の可塑剤で融着して形成される第二の硬化構造15を有する。フィルターセグメント10では、第一の硬化構造14と第二の硬化構造15とは結合しており、第一の硬化構造14から軸Aに沿って延びるように第二の硬化構造15が形成されている。図1には示されていないが、破壊性カプセル12の表面と、破壊性カプセル12の近傍に位置するフィルター11の繊維とは、第一の可塑剤によって融着されている。破壊性カプセル12を内包するフィルター11の周囲には、紙等のフィルター包装紙13が巻かれている。なお、フィルター11の周囲にフィルター包装紙13が巻かれていなくてもよい。なお、前記軸Aは、フィルターセグメント10の端面が真円ではない場合においては、フィルターセグメント10の一方の端面の重心と、他方の端面の重心を結び、破壊性カプセル12にかかる線分として表される。 (Structure of filter segment)
FIG. 1 shows an example of a filter segment manufactured by the method according to the present invention. Thefilter segment 10 shown in FIG. 1 is cylindrical and has a filter 11, a destructive capsule 12, and a filter wrapping paper 13. The filter 11 is composed of fibers such as cellulose acetate fibers. The fibers extend substantially parallel to the axial direction of the filter segment 10 (horizontal direction in FIG. 1). The destructive capsule 12 is embedded in the filter 11 and is present between the fibers. Further, the destructive capsule 12 is located on the axis A, which is the central axis of the filter segment 10. The filter segment 10 is formed in the vicinity of the axis A and the first cured structure 14 covering the destructive capsule 12, which is formed by fusing the fibers located in the vicinity of the destructive capsule 12 with the first plasticizer. It has a second cured structure 15 formed by fusing the located fibers with the first plasticizer. In the filter segment 10, the first cured structure 14 and the second cured structure 15 are bonded to each other, and the second cured structure 15 is formed so as to extend from the first cured structure 14 along the axis A. There is. Although not shown in FIG. 1, the surface of the destructive capsule 12 and the fibers of the filter 11 located in the vicinity of the destructive capsule 12 are fused by the first plasticizer. A filter wrapping paper 13 such as paper is wrapped around the filter 11 containing the destructive capsule 12. The filter wrapping paper 13 may not be wrapped around the filter 11. When the end face of the filter segment 10 is not a perfect circle, the axis A connects the center of gravity of one end face of the filter segment 10 and the center of gravity of the other end face, and is represented as a line segment on the destructive capsule 12. Will be done.
本発明に係る方法により製造されるフィルターセグメントの一例を図1に示す。図1に示されるフィルターセグメント10は円柱状であり、フィルター11と、破壊性カプセル12と、フィルター包装紙13とを有する。フィルター11は酢酸セルロース繊維等の繊維から構成される。前記繊維は、フィルターセグメント10の軸方向(図1の水平方向)と略平行に延びる。破壊性カプセル12はフィルター11内に埋め込まれており、前記繊維間に存在する。また、破壊性カプセル12はフィルターセグメント10の中心軸である軸A上に位置する。フィルターセグメント10は、破壊性カプセル12の近傍に位置する繊維同士が第一の可塑剤で融着して形成される、破壊性カプセル12を覆う第一の硬化構造14と、軸Aの近傍に位置する繊維同士が第一の可塑剤で融着して形成される第二の硬化構造15を有する。フィルターセグメント10では、第一の硬化構造14と第二の硬化構造15とは結合しており、第一の硬化構造14から軸Aに沿って延びるように第二の硬化構造15が形成されている。図1には示されていないが、破壊性カプセル12の表面と、破壊性カプセル12の近傍に位置するフィルター11の繊維とは、第一の可塑剤によって融着されている。破壊性カプセル12を内包するフィルター11の周囲には、紙等のフィルター包装紙13が巻かれている。なお、フィルター11の周囲にフィルター包装紙13が巻かれていなくてもよい。なお、前記軸Aは、フィルターセグメント10の端面が真円ではない場合においては、フィルターセグメント10の一方の端面の重心と、他方の端面の重心を結び、破壊性カプセル12にかかる線分として表される。 (Structure of filter segment)
FIG. 1 shows an example of a filter segment manufactured by the method according to the present invention. The
本発明に係る方法により製造されるフィルターセグメントは、破壊性カプセルの近傍に位置する繊維同士が第一の可塑剤によって融着した第一の硬化構造を有する。該第一の硬化構造は、前記破壊性カプセルの少なくとも一部を繭状に覆っている。これにより、フィルター外部から力が加えられた場合にも破壊性カプセルの移動を抑制できる。第一の硬化構造において、破壊性カプセルの近傍に位置する繊維の少なくとも一部が第一の可塑剤によって互いに融着していればよい。例えば、図12に示される拡大写真のように、第一の硬化構造は、繊維同士が第一の可塑剤によって互いに融着している部分と、融着していない部分とを含むことができる。なお、図12は、便宜上破壊性カプセルが取り出されて撮影された拡大写真である。第一の硬化構造の厚みは、例えば0.1~1.0mmであることができる。
The filter segment produced by the method according to the present invention has a first cured structure in which fibers located in the vicinity of the destructive capsule are fused with each other by a first plasticizer. The first cured structure cocoons at least part of the destructive capsule. As a result, the movement of the destructive capsule can be suppressed even when a force is applied from the outside of the filter. In the first cured structure, at least a part of the fibers located in the vicinity of the destructive capsule may be fused to each other by the first plasticizer. For example, as shown in the enlarged photograph shown in FIG. 12, the first cured structure can include a portion where the fibers are fused to each other by the first plasticizer and a portion where the fibers are not fused. .. Note that FIG. 12 is an enlarged photograph taken by taking out the destructive capsule for convenience. The thickness of the first cured structure can be, for example, 0.1 to 1.0 mm.
また、本発明に係る方法により製造されるフィルターセグメントは、フィルターセグメントの中心軸である軸Aの近傍に位置する繊維同士が、第一の可塑剤で融着して形成される第二の硬化構造を有する。即ち、第二の硬化構造は、破壊性カプセルから軸Aへ延びるように連続して形成されている。フィルターセグメントがこのような第二の硬化構造を有することで、外力が加えられた場合にも破壊性カプセルの位置ずれを抑制することができる。第二の硬化構造は第一の硬化構造と結合しており、第一の硬化構造から軸Aに沿って延びるように形成されている。例えば、図13に示されるように、破壊性カプセルを繭状に覆う第一の硬化構造は、第一の硬化構造から軸Aに沿って延びるように形成されている第二の硬化構造と一体化している。なお、図13では便宜上破壊性カプセルの一部が露出するように撮影されているが、破壊性カプセルは第一の硬化構造によって全て覆われていてもよい。
Further, in the filter segment manufactured by the method according to the present invention, the fibers located in the vicinity of the axis A, which is the central axis of the filter segment, are fused with the first plasticizer to form a second curing. Has a structure. That is, the second cured structure is continuously formed so as to extend from the destructive capsule to the axis A. Since the filter segment has such a second curing structure, it is possible to suppress the misalignment of the destructive capsule even when an external force is applied. The second hardened structure is coupled to the first hardened structure and is formed to extend along the axis A from the first hardened structure. For example, as shown in FIG. 13, the first cured structure that covers the destructive capsule in a cocoon shape is integrated with the second cured structure formed so as to extend along the axis A from the first cured structure. It has become. In FIG. 13, for convenience, a part of the destructive capsule is photographed so as to be exposed, but the destructive capsule may be completely covered by the first cured structure.
第二の硬化構造は、例えば軸Aを中心軸とする円筒状であることができる。この時、円筒の直径は破壊性カプセルの径よりも小さいことができ、例えば破壊性カプセルの径の14.0~86.0%であることができ、直径0.5~3.0mmであることができる。第二の硬化構造においては、軸Aの近傍に位置する繊維の少なくとも一部が第一の可塑剤によって互いに融着していればよい。第二の硬化構造は、繊維同士が第一の可塑剤によって互いに融着している部分と、融着していない部分とを含むことができる。
The second cured structure can be, for example, a cylinder with the axis A as the central axis. At this time, the diameter of the cylinder can be smaller than the diameter of the destructive capsule, for example, 14.0 to 86.0% of the diameter of the destructive capsule, 0.5 to 3.0 mm in diameter. be able to. In the second cured structure, at least a part of the fibers located in the vicinity of the axis A may be fused to each other by the first plasticizer. The second cured structure can include a portion where the fibers are fused to each other by the first plasticizer and a portion where the fibers are not fused.
第二の硬化構造は、軸Aからフィルターセグメントの周縁部へ延びる部分にも形成されていてもよい。すなわち、第二の硬化構造は、軸Aの近傍に位置する繊維同士が第一の可塑剤で融着され、かつ、軸Aからフィルターセグメントの周縁部へ延びる部分に位置する繊維同士も第一の可塑剤で融着されることで、リブ状に形成されていてもよい。このようなリブ状の第二の硬化構造は、インサーションホイールの周縁部に付着した第一の可塑剤が、軸Aからフィルターセグメントの周縁部へ延びる部分に位置する繊維に拡散し、該繊維同士が該第一の可塑剤によって融着することで形成されることができる。例えば、図2に示されるように、フィルターセグメント20は、破壊性カプセル23を覆う第一の硬化構造22と、軸Aからフィルターセグメント20の周縁部へ延びる第二の硬化構造24と、を有することができる。第一の硬化構造22と第二の硬化構造24は、フィルター21を構成する繊維同士が第一の可塑剤によって融着することで形成されている。このように、第一の硬化構造22と第二の硬化構造24とは結合して一体化していることができる。
The second cured structure may also be formed in a portion extending from the axis A to the peripheral edge of the filter segment. That is, in the second cured structure, the fibers located in the vicinity of the axis A are fused with the first plasticizer, and the fibers located in the portion extending from the axis A to the peripheral edge of the filter segment are also the first. It may be formed into a rib shape by being fused with the plasticizer of. In such a rib-shaped second cured structure, the first plasticizer adhering to the peripheral edge of the insertion wheel diffuses into the fiber located at the portion extending from the shaft A to the peripheral edge of the filter segment, and the fiber is formed. It can be formed by fusing each other with the first plasticizer. For example, as shown in FIG. 2, the filter segment 20 has a first cured structure 22 that covers the destructive capsule 23 and a second cured structure 24 that extends from the axis A to the peripheral edge of the filter segment 20. be able to. The first cured structure 22 and the second cured structure 24 are formed by fusing the fibers constituting the filter 21 with the first plasticizer. In this way, the first cured structure 22 and the second cured structure 24 can be combined and integrated.
本発明に係る方法により製造されるフィルターセグメントでは、前記破壊性カプセルと、前記フィルターを構成する前記繊維とが第一の可塑剤によって融着されていることができる。該融着は、破壊性カプセルの表面に付着した第一の可塑剤が、破壊性カプセルの周囲に位置する繊維に付着し、例えば繊維材料と第一の可塑剤とが相溶した混合物が形成され、破壊性カプセルと該繊維とを融着することで形成されることができる。該融着によっても、フィルター外部から力が加えられた場合にも、破壊性カプセルの位置ずれをより抑制することができる。
In the filter segment produced by the method according to the present invention, the destructive capsule and the fiber constituting the filter can be fused by the first plasticizer. In the fusion, the first plasticizer attached to the surface of the destructive capsule adheres to the fibers located around the destructive capsule, and for example, a mixture in which the fiber material and the first plasticizer are compatible is formed. It can be formed by fusing the destructive capsule with the fiber. By the fusion, even when a force is applied from the outside of the filter, the misalignment of the destructive capsule can be further suppressed.
なお、本発明において、「繊維同士が第一の可塑剤で融着されている」とは、繊維同士が第一の可塑剤のみによって融着されていてもよく、繊維同士が繊維材料と第一の可塑剤とが相溶した混合物によって融着されていてもよい。即ち、繊維同士の融着部が第一の可塑剤を含めばよい。また、本発明において、「破壊性カプセルと繊維とが第一の可塑剤によって融着されている」とは、破壊性カプセルと繊維とが第一の可塑剤のみによって融着されていてもよく、破壊性カプセルと繊維とが、繊維材料と第一の可塑剤とが相溶した混合物によって融着されていてもよく、破壊性カプセルと繊維とが、破壊性カプセルの皮膜材料と第一の可塑剤とが相溶した混合物によって融着されていてもよく、破壊性カプセルと繊維とが、繊維材料と破壊性カプセルの皮膜材料と第一の可塑剤とが相溶した混合物によって融着されていてもよい。即ち、破壊性カプセルと繊維との融着部が第一の可塑剤を含めばよい。また、破壊性カプセル表面の少なくとも一部と、破壊性カプセル表面の近傍に位置する繊維の少なくとも一部とが第一の可塑剤によって融着されていればよい。破壊性カプセルと繊維とが第一の可塑剤によって融着されていることは、破壊性カプセル表面近傍の拡大写真および融着部に含まれる化合物の同定により判断することができる。例えば、図11に示される拡大写真では、破壊性カプセルの表面の一部と繊維の一部とが融着していることが確認できる。
In the present invention, "fibers are fused with the first plasticizer" means that the fibers may be fused only with the first plasticizer, and the fibers may be fused with the fiber material. It may be fused by a mixture in which one plasticizer is compatible. That is, the fused portion between the fibers may include the first plasticizer. Further, in the present invention, "the destructive capsule and the fiber are fused by the first plasticizer" means that the destructive capsule and the fiber may be fused only by the first plasticizer. The destructive capsule and the fiber may be fused by a mixture of the fiber material and the first plasticizer, and the destructive capsule and the fiber may be the film material of the destructive capsule and the first. It may be fused by a mixture in which the plasticizer is compatible, and the destructive capsule and the fiber are fused by the mixture in which the fiber material, the film material of the destructive capsule and the first plasticizer are compatible. May be. That is, the fused portion between the destructive capsule and the fiber may include the first plasticizer. Further, at least a part of the surface of the destructive capsule and at least a part of the fibers located in the vicinity of the surface of the destructive capsule may be fused by the first plasticizer. The fact that the destructive capsule and the fiber are fused by the first plasticizer can be determined by the enlarged photograph near the surface of the destructive capsule and the identification of the compound contained in the fused portion. For example, in the enlarged photograph shown in FIG. 11, it can be confirmed that a part of the surface of the destructive capsule and a part of the fiber are fused.
(フィルターセグメントの製造)
本発明に係るフィルターセグメントの製造方法は、第一の可塑剤付与工程と、破壊性カプセル埋込工程とを少なくとも含めば特に限定されず、他の工程を含んでもよい。前記方法は、例えば後述する本発明に係るフィルターセグメントの製造装置を用いて行うことができる。以下、前記方法の一例として、図4に示されるフィルターセグメントの製造装置40を用いてフィルターセグメントを製造する方法を説明する。 (Manufacturing of filter segment)
The method for producing a filter segment according to the present invention is not particularly limited as long as it includes at least the first plasticizer applying step and the destructive capsule embedding step, and may include other steps. The method can be performed, for example, by using the filter segment manufacturing apparatus according to the present invention, which will be described later. Hereinafter, as an example of the above method, a method of manufacturing a filter segment using the filtersegment manufacturing apparatus 40 shown in FIG. 4 will be described.
本発明に係るフィルターセグメントの製造方法は、第一の可塑剤付与工程と、破壊性カプセル埋込工程とを少なくとも含めば特に限定されず、他の工程を含んでもよい。前記方法は、例えば後述する本発明に係るフィルターセグメントの製造装置を用いて行うことができる。以下、前記方法の一例として、図4に示されるフィルターセグメントの製造装置40を用いてフィルターセグメントを製造する方法を説明する。 (Manufacturing of filter segment)
The method for producing a filter segment according to the present invention is not particularly limited as long as it includes at least the first plasticizer applying step and the destructive capsule embedding step, and may include other steps. The method can be performed, for example, by using the filter segment manufacturing apparatus according to the present invention, which will be described later. Hereinafter, as an example of the above method, a method of manufacturing a filter segment using the filter
まず、繊維束41を繊維ディスペンサより、通常、ベール42の圧縮繊維の形で供給する。繊維束41の繊維としては、酢酸セルロース繊維、ポリプロピレン繊維等が挙げられ、酢酸セルロース繊維が好ましい。酢酸セルロース繊維の束であるアセテートトウは、例えば、単糸繊度:1.9~12.0(g/9000m)、総繊度:10000~44000(g/9000m)、繊維本数:830~23500(本)、通気抵抗:100~600(mmH2O/120mm)、トウ質量:0.300~1.100(g/本)であることができる。
First, the fiber bundle 41 is supplied from a fiber dispenser, usually in the form of compressed fibers of a bale 42. Examples of the fiber of the fiber bundle 41 include cellulose acetate fiber and polypropylene fiber, and cellulose acetate fiber is preferable. Acetate tow, which is a bundle of cellulose acetate fibers, has, for example, single yarn fineness: 1.9 to 12.0 (g / 9000 m), total fineness: 10000 to 44000 (g / 9000 m), and number of fibers: 830 to 23500 (lines). ), Ventilation resistance: 100 to 600 (mmH 2 O / 120 mm), toe mass: 0.300 to 1.100 (g / piece).
繊維束41をストランド処理ユニット43において、圧縮空気およびシリンダを用いて伸ばし、緩める。結果として、繊維束41は広がり、その間により多くの空気を含むことが可能になる。その後、繊維束41を第二の可塑剤で湿らせる。例えば繊維束41全体に対して第二の可塑剤を均一に噴霧することで、所定量の第二の可塑剤を均一に繊維束41に添加することができる。第二の可塑剤は、通常フィルターの硬さを調節するために繊維束41に対して予め均一に添加される。第二の可塑剤としては、第一の可塑剤と同様の可塑剤を用いることができる。第一の可塑剤と第二の可塑剤とは同じであってもよく、異なっていてもよい。なお、前述したように、第二の可塑剤は前記第一の硬化構造及び前記第二の硬化構造の形成、破壊性カプセルと繊維との融着には寄与しない。また、第二の可塑剤の添加と同時に、又は異なるタイミングで、繊維束41にメンソールを添加することもできる。メンソールの添加により、破壊性カプセルの位置ずれをより抑制することができる。メンソールは、例えば適当な溶媒に溶解した溶液として噴霧等により添加することができる。
The fiber bundle 41 is stretched and loosened in the strand processing unit 43 using compressed air and a cylinder. As a result, the fiber bundle 41 expands, allowing more air to be included in the meantime. Then, the fiber bundle 41 is moistened with a second plasticizer. For example, by uniformly spraying the second plasticizer on the entire fiber bundle 41, a predetermined amount of the second plasticizer can be uniformly added to the fiber bundle 41. The second plasticizer is usually added uniformly in advance to the fiber bundle 41 in order to adjust the hardness of the filter. As the second plasticizer, the same plasticizer as the first plasticizer can be used. The first plasticizer and the second plasticizer may be the same or different. As described above, the second plasticizer does not contribute to the formation of the first cured structure and the second cured structure, and the fusion of the destructive capsule and the fiber. It is also possible to add menthol to the fiber bundle 41 at the same time as the addition of the second plasticizer or at different timings. By adding menthol, the misalignment of the destructive capsule can be further suppressed. Menthol can be added, for example, by spraying or the like as a solution dissolved in a suitable solvent.
その後、漏斗形状の挿入部材44内に繊維束41を通し、繊維束41の予備圧縮を行う。挿入部材44には通常開口が設けられており、繊維束41の間の余分な空気を容易に排出できるようになっている。挿入部材44の下流には破壊性カプセル供給部材46が配置されており、破壊性カプセル供給部材46によって破壊性カプセルを繊維束41内に埋め込む。
After that, the fiber bundle 41 is passed through the funnel-shaped insertion member 44, and the fiber bundle 41 is precompressed. The insertion member 44 is usually provided with an opening so that excess air between the fiber bundles 41 can be easily discharged. A destructive capsule supply member 46 is arranged downstream of the insertion member 44, and the destructive capsule supply member 46 embeds the destructive capsule in the fiber bundle 41.
破壊性カプセル供給部材周辺の拡大図を図5に示す。図5に示される破壊性カプセル供給部材50は、周囲に複数の破壊性カプセル供給ポケット55が等間隔に配列された回転可能な円盤形状のインサーションホイール53を備える。破壊性カプセル供給ポケット55は破壊性カプセル54を保持することができる。挿入部材51を通過した繊維束は、搬送されながら繊維束誘導部材52によってインサーションホイール53の接線方向に誘導(及び保持)され、繊維束誘導部材52において、インサーションホイール53の破壊性カプセル供給ポケット55に保持された破壊性カプセル54が繊維束内に連続的に等間隔で埋め込まれる。ここで、破壊性カプセル54が繊維束に埋め込まれる前に、破壊性カプセル54及びインサーションホイール53の周縁部に対して、第一の可塑剤供給部材56によって第一の可塑剤57が供給される。図5では、第一の可塑剤供給部材56は、インサーションホイール53の周縁部に対して第一の可塑剤57を噴霧することにより、破壊性カプセル54の表面及びインサーションホイール53の周縁部に対して第一の可塑剤57を付着させる。第一の可塑剤供給部材56は、破壊性カプセル54とインサーションホイール53の境界面を指向して第一の可塑剤57を噴霧してもよい。なお、第一の可塑剤57の付与方法は噴霧に限定されず、例えばインサーションホイール53の周縁部を第一の可塑剤57の液体内に浸すことで第一の可塑剤57を付与してもよい。
FIG. 5 shows an enlarged view of the area around the destructive capsule supply member. The destructive capsule supply member 50 shown in FIG. 5 includes a rotatable disk-shaped insertion wheel 53 in which a plurality of destructive capsule supply pockets 55 are arranged at equal intervals around the destructive capsule supply member 50. The destructive capsule supply pocket 55 can hold the destructive capsule 54. The fiber bundle that has passed through the insertion member 51 is guided (and held) in the tangential direction of the insertion wheel 53 by the fiber bundle guiding member 52 while being conveyed, and the fiber bundle guiding member 52 supplies the destructive capsule of the insertion wheel 53. The destructive capsules 54 held in the pockets 55 are continuously and evenly spaced in the fiber bundle. Here, the first plasticizer 57 is supplied to the peripheral edges of the destructive capsule 54 and the insertion wheel 53 by the first plasticizer supply member 56 before the destructive capsule 54 is embedded in the fiber bundle. Ru. In FIG. 5, the first plasticizer supply member 56 sprays the first plasticizer 57 onto the peripheral edge of the insertion wheel 53 to spray the surface of the destructive capsule 54 and the peripheral edge of the insertion wheel 53. The first plasticizer 57 is attached to the surface. The first plasticizer supply member 56 may spray the first plasticizer 57 toward the interface between the destructive capsule 54 and the insertion wheel 53. The method of applying the first plasticizer 57 is not limited to spraying. For example, the first plasticizer 57 is applied by immersing the peripheral edge of the insertion wheel 53 in the liquid of the first plasticizer 57. May be good.
第一の可塑剤57を噴霧する場合、第一の可塑剤57の噴霧は、インサーションホイール53のホイール面に対して略垂直な方向、又は略平行な方向から行うことができる。具体的には、図15(a)に示されるように、第一の可塑剤噴霧部材152aによって、第一の可塑剤153をインサーションホイール151のホイール面に対して略垂直な方向から噴霧することができる。この場合、第一の可塑剤噴霧部材152aによって、第一の可塑剤153をインサーションホイール151のホイール面に対して略垂直な方向から、インサーションホイール151と破壊性カプセル150との境界を指向して噴霧することが、第一の可塑剤153の付着効率が高いため好ましい。また、図15(c)に示されるように、インサーションホイール151を介して反対側にも第一の可塑剤噴霧部材152aを別途設けて、二つの第一の可塑剤噴霧部材152aによって両側から第一の可塑剤153を噴霧してもよい。一方、図15(b)に示されるように、第一の可塑剤噴霧部材152bによって、第一の可塑剤153をインサーションホイール151のホイール面に対して略平行な方向から噴霧することもできる。第一の可塑剤を、インサーションホイールのホイール面に対して略垂直な方向から噴霧することにより、インサーションホイールのホイール面に効率的に第一の可塑剤を塗布することができ、ひいては破壊性カプセルと破壊性カプセルの周囲へ位置することとなる繊維束へ第一の可塑剤を転写することができる。一方、第一の可塑剤を、インサーションホイールのホイール面に対して略平行な方向から噴霧することにより、破壊性カプセルのインサーションホイールに近接する外周にも第一の可塑剤を塗布することができる。なお、「略垂直な方向」とは、インサーションホイールのホイール面の法線方向に対して±10°の範囲内となる方向を示す。また、「略平行な方向」とは、インサーションホイールのホイール面の半径方向に対して±10°の範囲内となる方向を示す。
When the first plasticizer 57 is sprayed, the first plasticizer 57 can be sprayed from a direction substantially perpendicular to the wheel surface of the insertion wheel 53 or a direction substantially parallel to the wheel surface. Specifically, as shown in FIG. 15A, the first plasticizer spraying member 152a sprays the first plasticizer 153 from a direction substantially perpendicular to the wheel surface of the insertion wheel 151. be able to. In this case, the first plasticizer spraying member 152a directs the first plasticizer 153 to the boundary between the insertion wheel 151 and the destructive capsule 150 from a direction substantially perpendicular to the wheel surface of the insertion wheel 151. And spraying is preferable because the adhesion efficiency of the first plasticizer 153 is high. Further, as shown in FIG. 15C, a first plasticizer spraying member 152a is separately provided on the opposite side via the insertion wheel 151, and the two first plasticizer spraying members 152a are used from both sides. The first plasticizer 153 may be sprayed. On the other hand, as shown in FIG. 15B, the first plasticizer spraying member 152b can spray the first plasticizer 153 from a direction substantially parallel to the wheel surface of the insertion wheel 151. .. By spraying the first plasticizer from a direction substantially perpendicular to the wheel surface of the insertion wheel, the first plasticizer can be efficiently applied to the wheel surface of the insertion wheel, resulting in destruction. The first plasticizer can be transferred to the fiber bundles that will be located around the sex capsule and the destructive capsule. On the other hand, by spraying the first plasticizer from a direction substantially parallel to the wheel surface of the insertion wheel, the first plasticizer is also applied to the outer periphery close to the insertion wheel of the destructive capsule. Can be done. The "substantially vertical direction" indicates a direction within a range of ± 10 ° with respect to the normal direction of the wheel surface of the insertion wheel. Further, the "substantially parallel direction" indicates a direction within a range of ± 10 ° with respect to the radial direction of the wheel surface of the insertion wheel.
第一の可塑剤57を噴霧する場合、第一の可塑剤57の噴霧速度は、第一の可塑剤噴霧部材56の位置、インサーションホイール53の回転速度、目標とする第一の可塑剤57の付与量等にもよるが、5~120g/分が好ましく、6~60g/分がより好ましく、7~32g/分がさらに好ましい。第一の可塑剤57の噴霧速度が7g/分以上であることにより、第一の可塑剤57が破壊性カプセル54及びインサーションホイール53の周縁部に十分な量付与される。また、第一の可塑剤57の噴霧速度が32g/分以下であることにより、第一の可塑剤を繊維束の質量比に対して適度な量を塗布することができる。なお、インサーションホイール53の回転中、第一の可塑剤57の噴霧は連続して行うことが好ましい。
When spraying the first plasticizer 57, the spraying speed of the first plasticizer 57 is the position of the first plasticizer spraying member 56, the rotation speed of the insertion wheel 53, and the target first plasticizer 57. 5 to 120 g / min is preferable, 6 to 60 g / min is more preferable, and 7 to 32 g / min is even more preferable. When the spray rate of the first plasticizer 57 is 7 g / min or more, a sufficient amount of the first plasticizer 57 is applied to the peripheral portions of the destructive capsule 54 and the insertion wheel 53. Further, since the spray rate of the first plasticizer 57 is 32 g / min or less, the first plasticizer can be applied in an appropriate amount with respect to the mass ratio of the fiber bundle. It is preferable that the first plasticizer 57 is continuously sprayed while the insertion wheel 53 is rotating.
第一の可塑剤57を噴霧する場合、インサーションホイール53の周縁部の端部から2mm~20mm離れた位置から第一の可塑剤を噴霧することが好ましく、2mm~10mm離れた位置から第一の可塑剤を噴霧することがより好ましく、2mm~3mm離れた位置から第一の可塑剤を噴霧することがさらに好ましい。インサーションホイール53の周縁部の端部から2mm以上離れた位置から第一の可塑剤を噴霧することにより、インサーションホイールと、それに保持されそれから突出する差し渡し幅ないし直径が4.0mm内の破壊性カプセルと、噴霧部材の先端が干渉することなく第一の可塑剤を付与することができる。また、インサーションホイール53の周縁部の端部から20mm以下離れた位置から第一の可塑剤を噴霧することにより、第一の可塑剤57が破壊性カプセル54及びインサーションホイール53の周縁部に十分な量付与される。なお、第一の可塑剤143を遠すぎる位置から噴霧すると、インサーションホイール53の周縁部またはインサーションホイール53のホイール面から逸れた第一の可塑剤57が、インサーションホイール53の回転軸付近まで到達することがある。この場合、インサーションホイール53の回転軸から潤滑剤であるサラダ油が溶け出し、溶けたサラダ油が周囲を汚染する場合があり、また潤滑剤を失った回転軸が損傷する場合がある。前記第一の可塑剤の噴霧位置は、インサーションホイール53の周縁部の端部からの最短距離で示される。
When spraying the first plasticizer 57, it is preferable to spray the first plasticizer from a position 2 mm to 20 mm away from the edge of the peripheral edge of the insertion wheel 53, and the first from a position 2 mm to 10 mm away. It is more preferable to spray the plasticizer of the above, and it is further preferable to spray the first plasticizer from a position separated by 2 mm to 3 mm. By spraying the first plasticizer from a position at least 2 mm away from the edge of the peripheral edge of the insertion wheel 53, the insertion wheel and its holding and projecting width or diameter break within 4.0 mm. The first plasticizer can be applied without interference between the sex capsule and the tip of the spray member. Further, by spraying the first plasticizer from a position 20 mm or less away from the end of the peripheral edge of the insertion wheel 53, the first plasticizer 57 is applied to the peripheral edges of the destructive capsule 54 and the insertion wheel 53. A sufficient amount is given. When the first plasticizer 143 is sprayed from a position too far away, the first plasticizer 57 deviated from the peripheral edge of the insertion wheel 53 or the wheel surface of the insertion wheel 53 is located near the rotation axis of the insertion wheel 53. May reach. In this case, the salad oil, which is a lubricant, may dissolve from the rotation shaft of the insertion wheel 53, and the melted salad oil may contaminate the surroundings, and the rotation shaft that has lost the lubricant may be damaged. The spray position of the first plasticizer is indicated by the shortest distance from the end of the peripheral edge of the insertion wheel 53.
インサーションホイール53の回転速度は特に限定されないが、例えば500rpm~3000rpmであることができ、2000rpm~2500rpmが好ましい。
The rotation speed of the insertion wheel 53 is not particularly limited, but can be, for example, 500 rpm to 3000 rpm, preferably 2000 rpm to 2500 rpm.
インサーションホイール53の周縁部を繊維束内に埋没させ、破壊性カプセル54を離脱させて繊維束内に埋め込む際、破壊性カプセル54が繊維束(フィルターセグメント)の中心軸と重なる位置に配置されるように破壊性カプセル54を埋め込むことが好ましい。また、繊維束(フィルターセグメント)の中心軸上に破壊性カプセル54の中心が位置するように、破壊性カプセル54を埋め込むことがより好ましい。破壊性カプセルの位置ずれ抑制効果がより好適に得られる観点から、フィルターセグメントの軸方向の長さは短い方が好ましく、このため複数の破壊性カプセル54を繊維束内に埋め込む間隔は、5~15mmであることが好ましく、7~15mmであることがより好ましく、10~15mmであることがさらに好ましい。また、該間隔は等間隔であることができる。
When the peripheral edge of the insertion wheel 53 is embedded in the fiber bundle and the destructive capsule 54 is detached and embedded in the fiber bundle, the destructive capsule 54 is arranged at a position overlapping the central axis of the fiber bundle (filter segment). It is preferable to embed the destructive capsule 54 as described above. Further, it is more preferable to embed the destructive capsule 54 so that the center of the destructive capsule 54 is located on the central axis of the fiber bundle (filter segment). From the viewpoint of more preferably obtaining the effect of suppressing the misalignment of the destructive capsule, it is preferable that the length of the filter segment in the axial direction is short. Therefore, the interval for embedding the plurality of destructive capsules 54 in the fiber bundle is 5 to 5. It is preferably 15 mm, more preferably 7 to 15 mm, and even more preferably 10 to 15 mm. Also, the intervals can be equal.
このように、第一の可塑剤供給部材によって、破壊性カプセル及びインサーションホイールの周縁部に対して予め第一の可塑剤を供給することで、該破壊性カプセルを繊維束に埋め込む際に、例えば図6に示されるように、破壊性カプセル61の表面及びインサーションホイール63の周縁部に付着した第一の可塑剤62は、破壊性カプセル61及びインサーションホイール63の近傍に位置する繊維60に付着及び拡散する。したがって、破壊性カプセルの表面に付着した第一の可塑剤は、破壊性カプセルの周囲に位置する繊維に付着し、破壊性カプセルと、破壊性カプセルの周囲に位置する繊維とを融着する。また、破壊性カプセルの表面に付着した第一の可塑剤は、破壊性カプセルの周囲に位置する繊維に拡散し、該繊維同士が第一の可塑剤によって融着した繭状の第一の硬化構造が、破壊性カプセルの周囲を覆うように形成される。さらに、インサーションホイールの周縁部に付着した第一の可塑剤は、インサーションホイールの周縁部と接触する繊維、即ち軸Aの近傍に位置する繊維、及び軸Aからフィルターセグメントの周縁部へ延びる部分に位置する繊維に拡散し、該繊維同士が第一の可塑剤によって融着した第二の硬化構造が、リブ状に形成される。
As described above, by supplying the first plasticizer to the peripheral portion of the destructive capsule and the insertion wheel in advance by the first plasticizer supply member, when the destructive capsule is embedded in the fiber bundle, the destructive capsule is embedded. For example, as shown in FIG. 6, the first plasticizer 62 adhering to the surface of the destructive capsule 61 and the peripheral edge of the insertion wheel 63 is a fiber 60 located in the vicinity of the destructive capsule 61 and the insertion wheel 63. Adheres and spreads to. Therefore, the first plasticizer adhering to the surface of the destructive capsule adheres to the fibers located around the destructive capsule and fuses the destructive capsule with the fibers located around the destructive capsule. Further, the first plasticizer adhering to the surface of the destructive capsule diffuses into the fibers located around the destructive capsule, and the fibers are fused with each other by the first plasticizer to form a cocoon-like first hardening. The structure is formed to wrap around the destructive capsule. Further, the first plasticizer adhering to the peripheral edge of the insertion wheel extends from the fiber in contact with the peripheral edge of the insertion wheel, that is, the fiber located near the axis A, and from the axis A to the peripheral edge of the filter segment. A second cured structure is formed in a rib shape, which is diffused into the fibers located in the portions and the fibers are fused with each other by the first plasticizer.
その後、図4に示されるように、繊維束41をラッパーユニット48に導入し、繊維束41をフィルター包装紙で包む。なお、フィルター包装紙は、ラッパーユニット48へ供給される前に接着剤供給ユニット47に導入され、その側縁部であってフィルターセグメントとして形成された後にはフィルター包装紙が重なり貼り合わされる箇所、すなわち糊代に、接着剤を塗布される。フィルター包装紙で包まれた繊維束41は、ラッパーユニット48を通過すると、連続する棒状体に成形される。最後に、フィルター包装紙で包まれた繊維束41を回転切断ヘッド49により切断し、フィルターセグメントが得られる。回転切断ヘッドによって切断する前の連続する繊維の模式的な水平断面図を図7に示す。図7に示される繊維束70は、フィルター包装紙71で包まれている。破壊性カプセル72の周囲には、破壊性カプセル72を覆うように繭状の第一の硬化構造73が形成されている。また、第二の硬化構造74が、繊維束70の軸方向(図7の水平方向)と略平行に連続して設けられている。繊維束70を点線部分において等間隔に切断することにより、フィルターセグメントが得られる。なお、フィルター包装紙としては、製紙会社が製造する任意のたばこ巻紙・フィルター包装紙を用いることができ、特に35NFBまたは50NFB(商品名、日本製紙パピリア製)を用いることができる。
After that, as shown in FIG. 4, the fiber bundle 41 is introduced into the wrapper unit 48, and the fiber bundle 41 is wrapped with filter wrapping paper. The filter wrapping paper is introduced into the adhesive supply unit 47 before being supplied to the wrapper unit 48, and is a side edge portion thereof where the filter wrapping paper is overlapped and bonded after being formed as a filter segment. That is, the adhesive is applied to the glue margin. When the fiber bundle 41 wrapped in the filter wrapping paper passes through the wrapper unit 48, it is formed into a continuous rod-shaped body. Finally, the fiber bundle 41 wrapped in the filter wrapping paper is cut by the rotary cutting head 49 to obtain a filter segment. FIG. 7 shows a schematic horizontal cross-sectional view of the continuous fibers before being cut by the rotary cutting head. The fiber bundle 70 shown in FIG. 7 is wrapped with a filter wrapping paper 71. A cocoon-shaped first cured structure 73 is formed around the destructive capsule 72 so as to cover the destructive capsule 72. Further, the second cured structure 74 is continuously provided substantially parallel to the axial direction (horizontal direction in FIG. 7) of the fiber bundle 70. A filter segment is obtained by cutting the fiber bundle 70 at equal intervals at the dotted line portion. As the filter wrapping paper, any cigarette wrapping paper / filter wrapping paper manufactured by a paper manufacturing company can be used, and in particular, 35NFB or 50NFB (trade name, manufactured by Nippon Paper Papylia) can be used.
(破壊性カプセル)
本発明において「破壊性カプセル」とは、外力を加えることにより破砕可能なカプセルを示す。破壊性カプセルは、皮膜と、該皮膜内に収納された香料等を含有する内容液と、を含むことができる。皮膜の材料としては、可食性の材料を用いることができ、例えばデンプン、デキストリン、多糖類、寒天、ジェランガム、ゼラチン、天然ゲル化剤、グリセリン、ソルビトール、塩化カルシウム等が挙げられる。これらは一種を用いてもよく、二種以上を併用してもよい。即ち、破壊性カプセルの表面は、デンプン、デキストリン、多糖類、寒天、ジェランガム、ゼラチン、天然ゲル化剤、グリセリン、ソルビトール、及び塩化カルシウムからなる群から選択される少なくとも一種の化合物によって構成されることができる。これらの材料は主に親水性が高いため、両親媒性の第一の可塑剤と繊維材料とが相溶した混合物との親和性に優れ、高い融着性を示すことができる。皮膜は、さらに香料を含むことができる。また、使用者が破壊性カプセルを破砕する際に、破壊性カプセルの位置を使用者が容易に認識できるように、破壊性カプセルは着色されていることが好ましい。この観点から、皮膜は青色1号等の着色料を含むことが好ましい。 (Destructive capsule)
In the present invention, the "destructive capsule" refers to a capsule that can be crushed by applying an external force. The destructive capsule can contain a film and a content liquid containing a fragrance or the like contained in the film. As the material of the film, an edible material can be used, and examples thereof include starch, dextrin, polysaccharides, agar, gellan gum, gelatin, natural gelling agents, glycerin, sorbitol, calcium chloride and the like. These may be used alone or in combination of two or more. That is, the surface of the destructive capsule is composed of at least one compound selected from the group consisting of starch, dextrin, polysaccharides, agar, gellan gum, gelatin, natural gelling agents, glycerin, sorbitol, and calcium chloride. Can be done. Since these materials are mainly highly hydrophilic, they have excellent affinity with the mixture in which the amphipathic first plasticizer and the fiber material are compatible with each other, and can exhibit high fusion resistance. The film can further contain a fragrance. Further, it is preferable that the destructive capsule is colored so that the user can easily recognize the position of the destructive capsule when the user crushes the destructive capsule. From this viewpoint, it is preferable that the film contains a colorant such as Blue No. 1.
本発明において「破壊性カプセル」とは、外力を加えることにより破砕可能なカプセルを示す。破壊性カプセルは、皮膜と、該皮膜内に収納された香料等を含有する内容液と、を含むことができる。皮膜の材料としては、可食性の材料を用いることができ、例えばデンプン、デキストリン、多糖類、寒天、ジェランガム、ゼラチン、天然ゲル化剤、グリセリン、ソルビトール、塩化カルシウム等が挙げられる。これらは一種を用いてもよく、二種以上を併用してもよい。即ち、破壊性カプセルの表面は、デンプン、デキストリン、多糖類、寒天、ジェランガム、ゼラチン、天然ゲル化剤、グリセリン、ソルビトール、及び塩化カルシウムからなる群から選択される少なくとも一種の化合物によって構成されることができる。これらの材料は主に親水性が高いため、両親媒性の第一の可塑剤と繊維材料とが相溶した混合物との親和性に優れ、高い融着性を示すことができる。皮膜は、さらに香料を含むことができる。また、使用者が破壊性カプセルを破砕する際に、破壊性カプセルの位置を使用者が容易に認識できるように、破壊性カプセルは着色されていることが好ましい。この観点から、皮膜は青色1号等の着色料を含むことが好ましい。 (Destructive capsule)
In the present invention, the "destructive capsule" refers to a capsule that can be crushed by applying an external force. The destructive capsule can contain a film and a content liquid containing a fragrance or the like contained in the film. As the material of the film, an edible material can be used, and examples thereof include starch, dextrin, polysaccharides, agar, gellan gum, gelatin, natural gelling agents, glycerin, sorbitol, calcium chloride and the like. These may be used alone or in combination of two or more. That is, the surface of the destructive capsule is composed of at least one compound selected from the group consisting of starch, dextrin, polysaccharides, agar, gellan gum, gelatin, natural gelling agents, glycerin, sorbitol, and calcium chloride. Can be done. Since these materials are mainly highly hydrophilic, they have excellent affinity with the mixture in which the amphipathic first plasticizer and the fiber material are compatible with each other, and can exhibit high fusion resistance. The film can further contain a fragrance. Further, it is preferable that the destructive capsule is colored so that the user can easily recognize the position of the destructive capsule when the user crushes the destructive capsule. From this viewpoint, it is preferable that the film contains a colorant such as Blue No. 1.
内容液に含まれる香料としては、例えばメンソール、植物精油などのたばこ製品に用いられる任意の香料を用いることができる。具体的には、メンソール、葉たばこ抽出エキス、天然植物性香料(例えば、シナモン、セージ、ハーブ、カモミール、葛草、甘茶、クローブ、ラベンダー、カルダモン、チョウジ、ナツメグ、ベルガモット、ゼラニウム、蜂蜜エッセンス、ローズ油、レモン、オレンジ、ケイ皮、キャラウェー、ジャスミン、ジンジャー、コリアンダー、バニラエキス、スペアミント、ペパーミント、カシア、コーヒー、セロリー、カスカリラ、サンダルウッド、ココア、イランイラン、フェンネル、アニス、リコリス、セントジョンズブレッド、スモモエキス、ピーチエキス等)、糖類(例えば、グルコース、フルクトース、異性化糖、カラメル等)、ココア類(パウダー、エキス等)、エステル類(例えば、酢酸イソアミル、酢酸リナリル、プロピオン酸イソアミル、酪酸リナリル等)、ケトン類(例えば、メントン、イオノン、ダマセノン、エチルマルトール等)、アルコール類(例えば、ゲラニオール、リナロール、アネトール、オイゲノール等)、アルデヒド類(例えば、バニリン、ベンズアルデヒド、アニスアルデヒド等)、ラクトン類(例えば、γ-ウンデカラクトン、γ-ノナラクトン等)、動物性香料(例えば、ムスク、アンバーグリス、シベット、カストリウム等)、炭化水素類(例えば、リモネン、ピネン等)等が挙げられる。これらの香料は、単独で用いてもよく、二種以上を混合して用いてもよい。
As the fragrance contained in the content liquid, any fragrance used in tobacco products such as menthol and vegetable essential oil can be used. Specifically, menthol, leaf tobacco extract, natural vegetable flavors (eg, cinnamon, sage, herbs, chamomile, kudzu, sweet tea, cloves, lavender, cardamon, chowji, nutmeg, bergamot, geranium, honey essence, rose oil. , Lemon, orange, coconut peel, caraway, jasmine, ginger, coriander, vanilla extract, spear mint, peppermint, cassia, coffee, celery, cascarilla, sandalwood, cocoa, Iran Iran, fennel, anis, licorice, St. John's bread, Sumomo extract, peach extract, etc.), sugars (eg, glucose, fructose, isomerized sugar, caramel, etc.), cocoa (powder, extract, etc.), esters (eg, isoamyl acetate, linalyl acetate, isoamyl propionate, linalyl butyrate, etc.) Etc.), ketones (eg, menthon, ionone, damasenone, ethylmaltor, etc.), alcohols (eg, geraniol, linalyl, anetol, eugenol, etc.), aldehydes (eg, vanillin, benzaldehyde, anisaldehyde, etc.), lactones (For example, γ-undecalactone, γ-nonalactone, etc.), animal fragrances (for example, musk, ambassalis, civet, castorium, etc.), hydrocarbons (for example, limonene, pinen, etc.) and the like can be mentioned. These fragrances may be used alone or in combination of two or more.
内容液は溶媒を含むことができる。該溶媒としては、香料に適した溶媒を用いることができ、例えば中鎖脂肪酸トリグリセリド(MCT)(具体的には、トリカプリル/カプリン酸グリセリン)、プロピレングリコール、水、エタノールなどを用いることができる。内容液は、さらに他の溶媒、色素、乳化剤、増粘剤などの他の添加剤を含有してもよい。
The content liquid can contain a solvent. As the solvent, a solvent suitable for fragrance can be used, and for example, medium chain fatty acid triglyceride (MCT) (specifically, tricapryl / glycerin caprate), propylene glycol, water, ethanol and the like can be used. The content liquid may further contain other additives such as other solvents, dyes, emulsifiers and thickeners.
破壊性カプセルの製造方法は特に限定されないが、例えば滴下法を用いることができる。滴下法では、二重ノズルを用い、内側ノズルから内容液を、外側ノズルから液状の皮膜物質を同時に吐出することにより、皮膜液が、継ぎ目を有することなく内容液を包み込むことができる。そのため、該方法によれば、シームレスな皮膜を有する破壊性カプセルを製造することができる。
The method for producing the destructive capsule is not particularly limited, but for example, a dropping method can be used. In the dropping method, by using a double nozzle and simultaneously ejecting the content liquid from the inner nozzle and the liquid coating substance from the outer nozzle, the coating liquid can wrap the content liquid without having a seam. Therefore, according to the method, a destructive capsule having a seamless film can be produced.
破壊性カプセルの形状は特に限定されないが、例えば球形、円筒形であることができる。球形は、断面がほぼ円である略球形および断面が楕円である楕円形の何れも含む。破壊性カプセルは略球形であることが好ましい。ここで、略球形とは、真球度が95%以上であることを示す。真球度は、以下のとおり算出される。破壊性カプセル100gを、CAMSIZER P4(商品名、RETSCH TECHNOLOGY社製)測定装置へ供し、同装置が備えるCCDカメラで撮像した1つ1つのカプセルの画像から短径と長径を解析し、同測定装置の新粒子形状ディスクリプター機能で算出する。
The shape of the destructive capsule is not particularly limited, but it can be spherical or cylindrical, for example. The spherical shape includes both a substantially spherical shape having a substantially circular cross section and an elliptical shape having an elliptical cross section. The destructive capsule is preferably substantially spherical. Here, the substantially spherical shape means that the sphericity is 95% or more. The sphericity is calculated as follows. 100 g of destructive capsules were supplied to a CAMSIZER P4 (trade name, RETSCH TECHNOLOGY) measuring device, and the minor and major diameters were analyzed from the images of each capsule taken by the CCD camera provided in the measuring device. Calculated using the new particle shape descriptor function of.
破壊性カプセルが略球形である場合、破壊性カプセルの径(破壊性カプセルの差し渡し長さの最大)は、1.0~3.5mmであることが好ましく、1.5~3.5mmであることがより好ましく、2.0~3.5mmであることがさらに好ましい。破壊性カプセルの径が1.0mm以上であることにより、破壊性カプセルの皮膜内に香料を含む内容液を十分な量充填することができ、使用者に十分な満足感を与えることができる。また、使用者が破壊性カプセルを破砕する際に、容易に破壊性カプセルの位置を認識することができる。破壊性カプセルの径が3.5mm以下であることにより、フィルターセグメントの断面積に対する破壊性カプセルの断面積の割合を小さくできるため、破壊性カプセルの存在によるフィルターセグメントの通気抵抗の増加を抑制でき、使用者の吸いやすさが向上する。また、破壊性カプセルの表面には微小な隆起が存在していてもよい。該隆起が存在することにより、該隆起が繊維との融着点となり、破壊性カプセルと繊維とを第一の可塑剤によってより良好に融着することができる。
When the destructive capsule is substantially spherical, the diameter of the destructive capsule (maximum delivery length of the destructive capsule) is preferably 1.0 to 3.5 mm, preferably 1.5 to 3.5 mm. More preferably, it is more preferably 2.0 to 3.5 mm. When the diameter of the destructive capsule is 1.0 mm or more, a sufficient amount of the content liquid containing a fragrance can be filled in the film of the destructive capsule, and a sufficient feeling of satisfaction can be given to the user. In addition, when the user crushes the destructive capsule, the position of the destructive capsule can be easily recognized. Since the diameter of the destructive capsule is 3.5 mm or less, the ratio of the cross-sectional area of the destructive capsule to the cross-sectional area of the filter segment can be reduced, so that the increase in the ventilation resistance of the filter segment due to the presence of the destructive capsule can be suppressed. , The ease of sucking by the user is improved. In addition, minute ridges may be present on the surface of the destructive capsule. The presence of the ridge serves as a fusion point with the fiber, allowing the destructive capsule and the fiber to be better fused with the first plasticizer.
破壊性カプセルは、フィルター内に埋め込まれており、フィルターを構成する繊維間に存在する。破壊性カプセルは、一つのフィルターセグメントのフィルター内に1個埋め込まれていてもよく、2個以上(例えば2~10個)埋め込まれていてもよい。破壊性カプセルは、フィルターセグメントの中心軸である軸Aと重なる位置に配置されていることが好ましく、軸A上に破壊性カプセルの中心が位置することがより好ましい。また、フィルターの軸方向において、吸口端側の端部の位置を0%、吸口端とは反対側の端部の位置を100%とする場合、破壊性カプセルの中心は、16.7~83.3%の区間内に位置することが好ましく、30.0~53.3%の区間内に位置することがより好ましい。破壊性カプセルの中心が16.7%以上の区間内に位置することで、破壊性カプセルが顕著に位置ずれしてフィルターセグメント外部への逸脱をより防止することができる。また、破壊性カプセルが83.3%以下の区間内に位置することで、使用者は、破壊性カプセルを指で破砕するだけでなく、使用時に歯によって噛むことでも破壊性カプセルを容易に破砕することができる。さらに、香味発生源が吸口端に近いため、使用者がより強い香料感を味わうことができる。
The destructive capsule is embedded in the filter and exists between the fibers that make up the filter. One destructive capsule may be embedded in the filter of one filter segment, or two or more (for example, 2 to 10) capsules may be embedded. The destructive capsule is preferably arranged at a position overlapping the axis A, which is the central axis of the filter segment, and more preferably the center of the destructive capsule is located on the axis A. Further, when the position of the end portion on the mouthpiece end side is 0% and the position of the end portion on the side opposite to the mouthpiece end is 100% in the axial direction of the filter, the center of the destructive capsule is 16.7 to 83. It is preferably located within a section of .3%, and more preferably located within a section of 30.0 to 53.3%. By locating the center of the destructive capsule within a section of 16.7% or more, the destructive capsule can be significantly displaced and the deviation to the outside of the filter segment can be further prevented. In addition, since the destructive capsule is located within the section of 83.3% or less, the user can easily crush the destructive capsule not only by crushing the destructive capsule with a finger but also by chewing with a tooth at the time of use. can do. Further, since the flavor generation source is close to the mouthpiece end, the user can enjoy a stronger fragrance feeling.
破壊性カプセルの外皮の末端は、最大の区間として10.8~89.2%の区間内に位置することができ、それより小さい区間として12.0~88.0%の区間内に位置することができ、さらに小さい区間として32.5%~67.5%の区間内に位置することができ、最小の区間として36.0%~64.0%の区間内に位置することができる。さらに、フィルターセグメントの吸口端と、吸口端とは反対側の端の中央に破壊性カプセルの中心が位置する場合、破壊性カプセルの外皮の末端は、最大の区間として32.5%~67.5%の区間内に位置することができ、それより小さい区間として36.0%~64.0%の区間内に位置することができ、さらに小さい区間として44.2%~55.8%の区間内に位置することができ、最小の区間として45.3%~54.7%の区間内に位置することができる。
The ends of the rind of the destructive capsule can be located within the 10.8-89.2% section as the largest section and within the 12.0-88.0% section as the smaller section. It can be located within a section of 32.5% to 67.5% as a smaller section, and can be located within a section of 36.0% to 64.0% as a minimum section. Further, when the center of the destructive capsule is located at the center of the mouthpiece end of the filter segment and the end opposite to the mouthpiece end, the end of the outer skin of the destructive capsule is 32.5% to 67. It can be located within a 5% section, a smaller section can be located within a 36.0% to 64.0% section, and a smaller section can be located within a smaller section of 44.2% to 55.8%. It can be located within a section and can be located within a section of 45.3% to 54.7% as the smallest section.
(可塑剤)
第一の可塑剤としては、通常たばこ製品に用いられる可食性の可塑剤であれば特に限定されないが、例えばクエン酸トリエチル、クエン酸アセチルトリエチル、フタル酸ジブチル、フタル酸ジアリル、フタル酸ジエチル、フタル酸ジメチル、フタル酸ジ-2-メトキシエチル、酒石酸ジブチル、オルト-ベンゾイル安息香酸エチル、エチルフタリル・エチルグリコレート、メチルフタリル・エチルグリコレート、N-エチルトルエンスルホアミド、トリアセチン、パラ-トルエンスルホン酸オルト-クレジル、リン酸トリエチル、リン酸トリフェニル、トリプロピオニン等が挙げられる。これらの第一の可塑剤は一種を用いてもよく、二種以上を併用してもよい。これらの中でも、第一の可塑剤としてはトリアセチンが好ましい。 (Plasticizer)
The first plasticizer is not particularly limited as long as it is an edible plasticizer usually used for tobacco products, but for example, triethyl citrate, acetyltriethyl citrate, dibutyl phthalate, diallyl phthalate, diethyl phthalate, phthalate. Dimethyl acid, di-2-methoxyethyl phthalate, dibutyl tartrate, ethyl ortho-benzoylbenzoate, ethylphthalyl ethylglycolate, methylphthalyl ethylglycolate, N-ethyltoluenesulfoamide, triacetin, ortho-para-toluenesulfonate Examples thereof include cresyl, triethyl phosphate, triphenyl phosphate, tripropionin and the like. These first plasticizers may be used alone or in combination of two or more. Among these, triacetin is preferable as the first plasticizer.
第一の可塑剤としては、通常たばこ製品に用いられる可食性の可塑剤であれば特に限定されないが、例えばクエン酸トリエチル、クエン酸アセチルトリエチル、フタル酸ジブチル、フタル酸ジアリル、フタル酸ジエチル、フタル酸ジメチル、フタル酸ジ-2-メトキシエチル、酒石酸ジブチル、オルト-ベンゾイル安息香酸エチル、エチルフタリル・エチルグリコレート、メチルフタリル・エチルグリコレート、N-エチルトルエンスルホアミド、トリアセチン、パラ-トルエンスルホン酸オルト-クレジル、リン酸トリエチル、リン酸トリフェニル、トリプロピオニン等が挙げられる。これらの第一の可塑剤は一種を用いてもよく、二種以上を併用してもよい。これらの中でも、第一の可塑剤としてはトリアセチンが好ましい。 (Plasticizer)
The first plasticizer is not particularly limited as long as it is an edible plasticizer usually used for tobacco products, but for example, triethyl citrate, acetyltriethyl citrate, dibutyl phthalate, diallyl phthalate, diethyl phthalate, phthalate. Dimethyl acid, di-2-methoxyethyl phthalate, dibutyl tartrate, ethyl ortho-benzoylbenzoate, ethylphthalyl ethylglycolate, methylphthalyl ethylglycolate, N-ethyltoluenesulfoamide, triacetin, ortho-para-toluenesulfonate Examples thereof include cresyl, triethyl phosphate, triphenyl phosphate, tripropionin and the like. These first plasticizers may be used alone or in combination of two or more. Among these, triacetin is preferable as the first plasticizer.
第二の可塑剤としては、第一の可塑剤と同様の可塑剤を用いることができる。第一の可塑剤と第二の可塑剤とは同じであってもよく、異なっていてもよい。なお、前述したように、第二の可塑剤は、第一及び第二の硬化構造の形成、並びに破壊性カプセルと繊維との融着には寄与しない。
As the second plasticizer, the same plasticizer as the first plasticizer can be used. The first plasticizer and the second plasticizer may be the same or different. As described above, the second plasticizer does not contribute to the formation of the first and second cured structures and the fusion of the destructive capsule and the fiber.
(可塑剤の含有率)
本発明に係る方法により製造されるフィルターセグメント全体のフィルターに対する可塑剤の含有率(第一の可塑剤と第二の可塑剤の合計)は、5~15質量%であることが好ましく、7.8~13.3質量%であることが好ましく、9.0~13.3質量%であることがより好ましく、10.3~13.3質量%であることがさらに好ましく、12.1~13.3質量%であることがもっとも好ましい。前記含有率が5質量%以上であることにより、第一の硬化構造又は第二の硬化構造を十分に形成することができ、またフィルターの硬さを調節できる。また、前記含有率が15質量%以下であることにより、フィルター内に空洞が生じることによる通気抵抗等のフィルター物性の低下を抑制でき、また可塑剤による臭気を抑制できる。なお、可塑剤の含有量はガスクロマトグラフィーにより定量する。 (Plasticizer content)
The content of the plasticizer (total of the first plasticizer and the second plasticizer) in the filter of the entire filter segment produced by the method according to the present invention is preferably 5 to 15% by mass, preferably 7. It is preferably 8 to 13.3% by mass, more preferably 9.0 to 13.3% by mass, still more preferably 10.3 to 13.3% by mass, and 12.1 to 13%. Most preferably, it is 3% by mass. When the content is 5% by mass or more, the first cured structure or the second cured structure can be sufficiently formed, and the hardness of the filter can be adjusted. Further, when the content is 15% by mass or less, it is possible to suppress deterioration of filter physical properties such as ventilation resistance due to the formation of cavities in the filter, and it is possible to suppress odor due to the plasticizer. The content of the plasticizer is quantified by gas chromatography.
本発明に係る方法により製造されるフィルターセグメント全体のフィルターに対する可塑剤の含有率(第一の可塑剤と第二の可塑剤の合計)は、5~15質量%であることが好ましく、7.8~13.3質量%であることが好ましく、9.0~13.3質量%であることがより好ましく、10.3~13.3質量%であることがさらに好ましく、12.1~13.3質量%であることがもっとも好ましい。前記含有率が5質量%以上であることにより、第一の硬化構造又は第二の硬化構造を十分に形成することができ、またフィルターの硬さを調節できる。また、前記含有率が15質量%以下であることにより、フィルター内に空洞が生じることによる通気抵抗等のフィルター物性の低下を抑制でき、また可塑剤による臭気を抑制できる。なお、可塑剤の含有量はガスクロマトグラフィーにより定量する。 (Plasticizer content)
The content of the plasticizer (total of the first plasticizer and the second plasticizer) in the filter of the entire filter segment produced by the method according to the present invention is preferably 5 to 15% by mass, preferably 7. It is preferably 8 to 13.3% by mass, more preferably 9.0 to 13.3% by mass, still more preferably 10.3 to 13.3% by mass, and 12.1 to 13%. Most preferably, it is 3% by mass. When the content is 5% by mass or more, the first cured structure or the second cured structure can be sufficiently formed, and the hardness of the filter can be adjusted. Further, when the content is 15% by mass or less, it is possible to suppress deterioration of filter physical properties such as ventilation resistance due to the formation of cavities in the filter, and it is possible to suppress odor due to the plasticizer. The content of the plasticizer is quantified by gas chromatography.
本発明に係る方法により製造されるフィルターセグメント全体のフィルターに対する第一の可塑剤の含有率は、0.1~3質量%が好ましく、0.2~2質量%がより好ましく、0.3~1.5質量%がさらに好ましい。本発明に係る方法により製造されるフィルターセグメント全体のフィルターに対する第二の可塑剤の含有率は、3~9質量%が好ましく、4~8質量%がより好ましく、5~7質量%がさらに好ましい。なお、第一の可塑剤と第二の可塑剤とが同じ場合には、前記第二の可塑剤の含有率は、繊維に対して第二の可塑剤を付与した後、第一の可塑剤が付着した破壊性カプセルをフィルター内に埋め込む前に、第二の可塑剤の含有量を測定することで算出できる。また、前記第一の可塑剤の含有率は、第一の可塑剤と第二の可塑剤の合計の含有率から、前記第二の可塑剤の含有率を差し引くことで算出できる。
The content of the first plasticizer in the filter of the entire filter segment produced by the method according to the present invention is preferably 0.1 to 3% by mass, more preferably 0.2 to 2% by mass, and 0.3 to 0.3 to 2% by mass. 1.5% by mass is more preferable. The content of the second plasticizer in the filter of the entire filter segment produced by the method according to the present invention is preferably 3 to 9% by mass, more preferably 4 to 8% by mass, still more preferably 5 to 7% by mass. .. When the first plasticizer and the second plasticizer are the same, the content of the second plasticizer is the content of the first plasticizer after the second plasticizer is applied to the fiber. It can be calculated by measuring the content of the second plasticizer before embedding the destructive capsule with the attached in the filter. Further, the content of the first plasticizer can be calculated by subtracting the content of the second plasticizer from the total content of the first plasticizer and the second plasticizer.
前記破壊性カプセルの径(差し渡しの最大長さ)が5mm以下(例えば1.0~3.5mm)である場合、フィルターセグメントの軸方向において、破壊性カプセルの近傍の区間、すなわち破壊性カプセルを中心に含む5mm幅の区間(カプセル近傍区間)における可塑剤の含有率(質量%、第一の可塑剤と第二の可塑剤の合計)は、前記近傍区間に隣接する区間、すなわち前記近傍区間以外の区間(隣接区間)における可塑剤の含有率(質量%、第一の可塑剤と第二の可塑剤の合計)の1.05倍以上であることが好ましく、1.20倍以上であることがより好ましい。前記カプセル近傍区間内の可塑剤の含有率が前記隣接区間内の可塑剤の含有率の1.05倍以上であることにより、破壊性カプセル近傍において可塑剤の濃度が高く、破壊性カプセルの周囲を覆う繭状の第一の硬化構造の形成に寄与する。また、破壊性カプセルと繊維との融着がより強固となる。なお、フィルターセグメント内に破壊性カプセルが複数含まれる場合には、破壊性カプセルを含む各区間全てにおいて前記条件を満たすことが好ましい。
When the diameter (maximum length of delivery) of the destructive capsule is 5 mm or less (for example, 1.0 to 3.5 mm), the section in the vicinity of the destructive capsule, that is, the destructive capsule is used in the axial direction of the filter segment. The plasticizer content (mass%, total of the first plasticizer and the second plasticizer) in the 5 mm wide section (section near the capsule) included in the center is the section adjacent to the neighborhood section, that is, the neighborhood section. The content of the plasticizer (mass%, total of the first plasticizer and the second plasticizer) in the section other than the above (adjacent section) is preferably 1.05 times or more, preferably 1.20 times or more. Is more preferable. Since the content of the plasticizer in the section near the capsule is 1.05 times or more the content of the plasticizer in the adjacent section, the concentration of the plasticizer is high in the vicinity of the destructive capsule and the periphery of the destructive capsule. Contributes to the formation of a cocoon-shaped first hardened structure that covers the. In addition, the fusion between the destructive capsule and the fiber becomes stronger. When a plurality of destructive capsules are contained in the filter segment, it is preferable that the above conditions are satisfied in all the sections including the destructive capsules.
フィルターセグメントが円柱状であって、前記フィルターセグメントの中心軸である軸Aを中心とし、前記フィルターセグメントの直径の75%(好ましくは65%、より好ましくは55%)の長さを直径とする円柱状の領域内における可塑剤の含有率(質量%、第一の可塑剤と第二の可塑剤の合計)は、前記円柱状の領域外のフィルターセグメントにおける前記可塑剤の含有率(質量%、第一の可塑剤と第二の可塑剤の合計)よりも高いことが好ましい。前記円柱状の領域内における可塑剤の含有率が、前記円柱状の領域外のフィルターセグメントにおける可塑剤の含有率よりも高いことにより、破壊性カプセル近傍において可塑剤の濃度が高く、破壊性カプセルの周囲を覆う繭状の第一の硬化構造の形成に寄与する。また、破壊性カプセルと繊維との融着がより強固となる。
The filter segment is cylindrical, centered on axis A, which is the central axis of the filter segment, and has a length of 75% (preferably 65%, more preferably 55%) of the diameter of the filter segment as the diameter. The content of the plasticizer in the columnar region (% by mass, the sum of the first plasticizer and the second plasticizer) is the content of the plasticizer in the filter segment outside the columnar region (% by mass). , Preferably higher than the sum of the first plasticizer and the second plasticizer). Since the content of the plasticizer in the columnar region is higher than the content of the plasticizer in the filter segment outside the columnar region, the concentration of the plasticizer is high in the vicinity of the destructive capsule, and the destructive capsule. Contributes to the formation of a cocoon-shaped first hardened structure that surrounds the. In addition, the fusion between the destructive capsule and the fiber becomes stronger.
前記円柱状の領域内における前記可塑剤の含有率は5~20質量%であり、前記円柱状の領域外のフィルターセグメントにおける前記可塑剤の含有率は3~8質量%であることが好ましい。前記円柱状の領域内における前記可塑剤の含有率は6~18質量%であり、前記円柱状の領域外のフィルターセグメントにおける前記可塑剤の含有率は4~7質量%であることがより好ましい。前記円柱状の領域内における前記可塑剤の含有率は6.7~16質量%であり、前記円柱状の領域外のフィルターセグメントにおける前記可塑剤の含有率は5~6.4質量%であることがさらに好ましい。
The content of the plasticizer in the columnar region is preferably 5 to 20% by mass, and the content of the plasticizer in the filter segment outside the columnar region is preferably 3 to 8% by mass. The content of the plasticizer in the columnar region is more preferably 6 to 18% by mass, and the content of the plasticizer in the filter segment outside the columnar region is more preferably 4 to 7% by mass. .. The content of the plasticizer in the columnar region is 6.7 to 16% by mass, and the content of the plasticizer in the filter segment outside the columnar region is 5 to 6.4% by mass. Is even more preferable.
また、フィルターセグメントが円柱状であって、前記軸Aを中心とし、前記フィルターセグメントの直径の75%(好ましくは65%、より好ましくは55%)の長さを直径とする円柱状の領域、及び前記軸Aからフィルターセグメントの周縁部へ放射状に延びる中心角が30~90°の扇柱状の領域の内部における前記可塑剤の含有率(質量%、第一の可塑剤と第二の可塑剤の合計)が、前記円柱状の領域及び前記扇柱状の領域の外部のフィルターセグメントにおける前記可塑剤の含有率(質量%、第一の可塑剤と第二の可塑剤の合計)よりも高いことが好ましい。具体的には、図3に示されるように、軸Aを中心とし、フィルターセグメントの直径の75%の長さを直径とする円柱状の領域33、及び軸Aからフィルターセグメント30の周縁部へ放射状に延びる中心角Φが30~90°の扇柱状の領域34の内部における可塑剤の含有率が、円柱状の領域33及び扇柱状の領域34の外部の領域31における可塑剤の含有率よりも高いことが好ましい。前記円柱状の領域及び前記扇柱状の領域内における可塑剤の含有率が、前記円柱状の領域及び前記扇柱状の領域外のフィルターセグメントにおける可塑剤の含有率よりも高いことにより、破壊性カプセルの周囲を覆う繭状の第一の硬化構造の形成に寄与する。また、軸Aからフィルターセグメント周縁部へ延びる第二の硬化構造の形成にも寄与する。さらに、破壊性カプセル近傍において可塑剤の濃度が高く、破壊性カプセルと繊維との融着がより強固となる。
Further, a columnar region in which the filter segment is columnar and has a length of 75% (preferably 65%, more preferably 55%) of the diameter of the filter segment centered on the axis A. And the content of the plasticizer (% by mass, first plasticizer and second plasticizer) in the fan-columnar region having a central angle of 30 to 90 ° radially extending from the axis A to the peripheral edge of the filter segment. Is higher than the content of the plasticizer (mass%, total of the first plasticizer and the second plasticizer) in the outer filter segments of the columnar region and the fan-columnar region. Is preferable. Specifically, as shown in FIG. 3, a columnar region 33 centered on the axis A and having a diameter of 75% of the diameter of the filter segment, and from the axis A to the peripheral edge of the filter segment 30. The content of the plasticizer inside the fan columnar region 34 having a central angle Φ extending radially from 30 to 90 ° is higher than the content of the plasticizer in the columnar region 33 and the outer region 31 of the fan columnar region 34. Is also preferable. The content of the plasticizer in the columnar region and the fan columnar region is higher than the plasticizer content in the columnar region and the filter segment outside the fan columnar region, whereby the destructive capsule. Contributes to the formation of a cocoon-shaped first hardened structure that surrounds the. It also contributes to the formation of a second cured structure extending from the axis A to the peripheral edge of the filter segment. Further, the concentration of the plasticizer is high in the vicinity of the destructive capsule, and the fusion between the destructive capsule and the fiber becomes stronger.
前記円柱状の領域及び前記扇柱状の領域内における前記可塑剤の含有率は5~20質量%であり、前記円柱状の領域及び前記扇柱状の領域外のフィルターセグメントにおける前記可塑剤の含有率は3~8質量%であることが好ましい。前記円柱状の領域及び前記扇柱状の領域内における前記可塑剤の含有率は6~18質量%であり、前記円柱状の領域及び前記扇柱状の領域外のフィルターセグメントにおける前記可塑剤の含有率は4~7質量%であることがより好ましい。前記円柱状の領域及び前記扇柱状の領域内における前記可塑剤の含有率は6.7~16質量%であり、前記円柱状の領域及び前記扇柱状の領域外のフィルターセグメントにおける前記可塑剤の含有率は5~6.4質量%であることがさらに好ましい。
The content of the plasticizer in the columnar region and the fan columnar region is 5 to 20% by mass, and the content of the plasticizer in the columnar region and the filter segment outside the fan columnar region. Is preferably 3 to 8% by mass. The content of the plasticizer in the columnar region and the fan columnar region is 6 to 18% by mass, and the content of the plasticizer in the columnar region and the filter segment outside the fan columnar region. Is more preferably 4 to 7% by mass. The content of the plasticizer in the columnar region and the fan columnar region is 6.7 to 16% by mass, and the plasticizer in the columnar region and the filter segment outside the fan columnar region. The content is more preferably 5 to 6.4% by mass.
(フィルターセグメントの寸法、物性)
本発明に係る方法により製造されるフィルターセグメントの軸方向の長さは、本発明における破壊性カプセルの位置ずれ抑制効果がより好適に得られる観点から短い方が好ましく、例えば5~15mmであることが好ましく、7~15mmであることがより好ましく、10~15mmであることがさらに好ましい。本発明に係る方法により製造されるフィルターセグメントの軸方向の長さ(L)に対する破壊性カプセルの径(d)の比率(d/L)は、0.1~0.5であることが好ましく、0.15~0.4であることがより好ましく、0.2~0.3であることがさらに好ましい。本発明に係る方法により製造されるフィルターセグメントの周の長さは特に限定されないが、16~25mmであることが好ましく、20~24mmであることがより好ましい。 (Dimensions and physical properties of filter segments)
The axial length of the filter segment produced by the method according to the present invention is preferably short, for example, 5 to 15 mm from the viewpoint of more preferably obtaining the effect of suppressing the displacement of the destructive capsule in the present invention. It is preferably 7 to 15 mm, more preferably 10 to 15 mm, and even more preferably 10 to 15 mm. The ratio (d / L) of the diameter (d) of the destructive capsule to the axial length (L) of the filter segment produced by the method according to the present invention is preferably 0.1 to 0.5. , 0.15 to 0.4, more preferably 0.2 to 0.3. The peripheral length of the filter segment produced by the method according to the present invention is not particularly limited, but is preferably 16 to 25 mm, more preferably 20 to 24 mm.
本発明に係る方法により製造されるフィルターセグメントの軸方向の長さは、本発明における破壊性カプセルの位置ずれ抑制効果がより好適に得られる観点から短い方が好ましく、例えば5~15mmであることが好ましく、7~15mmであることがより好ましく、10~15mmであることがさらに好ましい。本発明に係る方法により製造されるフィルターセグメントの軸方向の長さ(L)に対する破壊性カプセルの径(d)の比率(d/L)は、0.1~0.5であることが好ましく、0.15~0.4であることがより好ましく、0.2~0.3であることがさらに好ましい。本発明に係る方法により製造されるフィルターセグメントの周の長さは特に限定されないが、16~25mmであることが好ましく、20~24mmであることがより好ましい。 (Dimensions and physical properties of filter segments)
The axial length of the filter segment produced by the method according to the present invention is preferably short, for example, 5 to 15 mm from the viewpoint of more preferably obtaining the effect of suppressing the displacement of the destructive capsule in the present invention. It is preferably 7 to 15 mm, more preferably 10 to 15 mm, and even more preferably 10 to 15 mm. The ratio (d / L) of the diameter (d) of the destructive capsule to the axial length (L) of the filter segment produced by the method according to the present invention is preferably 0.1 to 0.5. , 0.15 to 0.4, more preferably 0.2 to 0.3. The peripheral length of the filter segment produced by the method according to the present invention is not particularly limited, but is preferably 16 to 25 mm, more preferably 20 to 24 mm.
本発明に係る方法により製造されるフィルターセグメントの通気抵抗は4~200mmH2Oであることが好ましい。なお、フィルターセグメントの通気抵抗は、通気抵抗測定器(FQA、QTM等)により測定される。本発明に係る方法により製造されるフィルターセグメントが円柱状である場合、フィルターセグメントの軸方向に対して垂直な断面における真円性は、85~100%であることが好ましい。なお、該真円性は、円周測定器(レーザー)により測定される。本発明に係る方法により製造されるフィルターセグメントの硬さは75~100%であることが好ましい。なお、フィルターセグメントの硬さは、硬さ測定器(FQA等)で定荷重300gfを加えた時の変形量により測定される。
The ventilation resistance of the filter segment produced by the method according to the present invention is preferably 4 to 200 mmH2O. The ventilation resistance of the filter segment is measured by a ventilation resistance measuring device (FQA, QTM, etc.). When the filter segment produced by the method according to the present invention is columnar, the roundness in the cross section perpendicular to the axial direction of the filter segment is preferably 85 to 100%. The roundness is measured by a circumference measuring device (laser). The hardness of the filter segment produced by the method according to the present invention is preferably 75 to 100%. The hardness of the filter segment is measured by the amount of deformation when a constant load of 300 gf is applied with a hardness measuring device (FQA or the like).
[フィルターセグメントの製造装置]
本発明に係るフィルターセグメントの製造装置は、たばこ製品用のフィルターセグメントの製造装置である。ここで、前記装置は以下の部材を備える。周縁部に破壊性カプセルを脱着可能に保持する回転可能なインサーションホイールを備える破壊性カプセル供給部材;搬送される繊維束を前記インサーションホイールの接線方向に誘導する繊維束誘導部材;前記周縁部及び前記周縁部に保持された破壊性カプセルに可塑剤を付与する可塑剤供給部材。前記インサーションホイールと前記繊維束とは接点を有し、前記接点において前記インサーションホイールの前記周縁部が前記繊維束内に埋没されるように、前記破壊性カプセル供給部材と前記繊維束誘導部材とは位置づけられている。また、前記可塑剤供給部材は、前記接点よりも前記繊維束の搬送方向に対して後方に位置する前記周縁部及び前記周縁部に保持された前記破壊性カプセルに、可塑剤を付与するように設けられている。本発明に係るフィルターセグメントの製造装置によれば、前述した本発明に係るフィルターセグメントの製造方法を好適に実施することができる。したがって、フィルター外部から力が加えられた場合にも、破壊性カプセルの位置ずれを抑制することができるフィルターセグメントを製造することができる。 [Filter segment manufacturing equipment]
The filter segment manufacturing apparatus according to the present invention is a filter segment manufacturing apparatus for tobacco products. Here, the device includes the following members. Destructive capsule supply member with a rotatable insertion wheel that holds the destructible capsule detachably on the periphery; fiber bundle guiding member that guides the conveyed fiber bundle in the tangential direction of the insertion wheel; the peripheral edge. And a plasticizer supply member that imparts a plasticizer to the destructive capsule held in the peripheral portion. The destructive capsule supply member and the fiber bundle guiding member have a contact point between the insertion wheel and the fiber bundle so that the peripheral portion of the insertion wheel is buried in the fiber bundle at the contact point. Is positioned. Further, the plasticizer supply member applies the plasticizer to the peripheral portion located behind the contact in the transport direction of the fiber bundle and the destructive capsule held in the peripheral portion. It is provided. According to the apparatus for manufacturing a filter segment according to the present invention, the above-mentioned method for manufacturing a filter segment according to the present invention can be suitably carried out. Therefore, it is possible to manufacture a filter segment that can suppress the misalignment of the destructive capsule even when a force is applied from the outside of the filter.
本発明に係るフィルターセグメントの製造装置は、たばこ製品用のフィルターセグメントの製造装置である。ここで、前記装置は以下の部材を備える。周縁部に破壊性カプセルを脱着可能に保持する回転可能なインサーションホイールを備える破壊性カプセル供給部材;搬送される繊維束を前記インサーションホイールの接線方向に誘導する繊維束誘導部材;前記周縁部及び前記周縁部に保持された破壊性カプセルに可塑剤を付与する可塑剤供給部材。前記インサーションホイールと前記繊維束とは接点を有し、前記接点において前記インサーションホイールの前記周縁部が前記繊維束内に埋没されるように、前記破壊性カプセル供給部材と前記繊維束誘導部材とは位置づけられている。また、前記可塑剤供給部材は、前記接点よりも前記繊維束の搬送方向に対して後方に位置する前記周縁部及び前記周縁部に保持された前記破壊性カプセルに、可塑剤を付与するように設けられている。本発明に係るフィルターセグメントの製造装置によれば、前述した本発明に係るフィルターセグメントの製造方法を好適に実施することができる。したがって、フィルター外部から力が加えられた場合にも、破壊性カプセルの位置ずれを抑制することができるフィルターセグメントを製造することができる。 [Filter segment manufacturing equipment]
The filter segment manufacturing apparatus according to the present invention is a filter segment manufacturing apparatus for tobacco products. Here, the device includes the following members. Destructive capsule supply member with a rotatable insertion wheel that holds the destructible capsule detachably on the periphery; fiber bundle guiding member that guides the conveyed fiber bundle in the tangential direction of the insertion wheel; the peripheral edge. And a plasticizer supply member that imparts a plasticizer to the destructive capsule held in the peripheral portion. The destructive capsule supply member and the fiber bundle guiding member have a contact point between the insertion wheel and the fiber bundle so that the peripheral portion of the insertion wheel is buried in the fiber bundle at the contact point. Is positioned. Further, the plasticizer supply member applies the plasticizer to the peripheral portion located behind the contact in the transport direction of the fiber bundle and the destructive capsule held in the peripheral portion. It is provided. According to the apparatus for manufacturing a filter segment according to the present invention, the above-mentioned method for manufacturing a filter segment according to the present invention can be suitably carried out. Therefore, it is possible to manufacture a filter segment that can suppress the misalignment of the destructive capsule even when a force is applied from the outside of the filter.
本発明に係るフィルターセグメントの製造装置は、前記破壊性カプセル供給部材と、前記繊維束誘導部材と、前記可塑剤供給部材とを少なくとも備えれば特に限定されず、他の部材を備えてもよい。他の部材としては、例えば繊維束搬送部材、レール糊供給装置、レール糊保温装置、スパイラル糊塗布装置、シーム糊供給ユニット、シーム部冷却装置、サクションベルトコンベア、搬送ベルトコンベア、フィルター包装紙架装装置、フィルター包装紙供給装置、フィルター包装紙継目検査装置、X線検査装置、マイクロ波検査装置、電位測定装置、透過光型検査装置、円周長測定装置、通気抵抗測定装置等が挙げられる。該装置は、例えば前述した図4に示されるフィルターセグメントの製造装置であることができる。
The apparatus for manufacturing a filter segment according to the present invention is not particularly limited as long as it includes the destructive capsule supply member, the fiber bundle guiding member, and the plasticizer supply member at least, and may include other members. .. Other members include, for example, a fiber bundle transport member, a rail glue supply device, a rail glue heat insulating device, a spiral glue application device, a seam glue supply unit, a seam part cooling device, a suction belt conveyor, a transport belt conveyor, and a filter wrapping paper frame. Devices, filter wrapping paper supply device, filter wrapping paper seam inspection device, X-ray inspection device, microwave inspection device, potential measuring device, transmitted light type inspection device, circumference length measuring device, ventilation resistance measuring device and the like can be mentioned. The device can be, for example, the device for manufacturing the filter segment shown in FIG. 4 described above.
(破壊性カプセル供給部材)
破壊性カプセル供給部材は、周縁部に破壊性カプセルを脱着可能に保持する回転可能なインサーションホイールを備えれば、特に限定されない。例えば図5に示されるように、インサーションホイール53は矢印方向に回転可能な円盤であり、周囲に複数の破壊性カプセル供給ポケット55が等間隔に配列されている。カプセル供給ポケット55は、インサーションホイールの内部を回転軸から放射状に延びる通気管を介して、吸気装置および給気装置と連通している。インサーションホイールの回転に伴い、吸気装置および給気装置と連通する機器が切り替わるため、破壊性カプセル供給ポケット55は破壊性カプセル54を脱着可能に保持することができる。インサーションホイール53の周縁部が繊維束内に埋没される際に、破壊性カプセル54は破壊性カプセル供給ポケット55から離脱して繊維束内に埋め込まれる。 (Destructive capsule supply member)
The destructive capsule supply member is not particularly limited as long as it is provided with a rotatable insertion wheel that removably holds the destructive capsule at the peripheral portion. For example, as shown in FIG. 5, theinsertion wheel 53 is a disk that can rotate in the direction of an arrow, and a plurality of destructive capsule supply pockets 55 are arranged around the insertion wheel 53 at equal intervals. The capsule supply pocket 55 communicates with the intake device and the air supply device via a ventilation pipe that radiates from the rotation axis inside the insertion wheel. As the insertion wheel rotates, the device communicating with the intake device and the air supply device is switched, so that the destructive capsule supply pocket 55 can hold the destructive capsule 54 detachably. When the peripheral edge of the insertion wheel 53 is embedded in the fiber bundle, the destructive capsule 54 separates from the destructive capsule supply pocket 55 and is embedded in the fiber bundle.
破壊性カプセル供給部材は、周縁部に破壊性カプセルを脱着可能に保持する回転可能なインサーションホイールを備えれば、特に限定されない。例えば図5に示されるように、インサーションホイール53は矢印方向に回転可能な円盤であり、周囲に複数の破壊性カプセル供給ポケット55が等間隔に配列されている。カプセル供給ポケット55は、インサーションホイールの内部を回転軸から放射状に延びる通気管を介して、吸気装置および給気装置と連通している。インサーションホイールの回転に伴い、吸気装置および給気装置と連通する機器が切り替わるため、破壊性カプセル供給ポケット55は破壊性カプセル54を脱着可能に保持することができる。インサーションホイール53の周縁部が繊維束内に埋没される際に、破壊性カプセル54は破壊性カプセル供給ポケット55から離脱して繊維束内に埋め込まれる。 (Destructive capsule supply member)
The destructive capsule supply member is not particularly limited as long as it is provided with a rotatable insertion wheel that removably holds the destructive capsule at the peripheral portion. For example, as shown in FIG. 5, the
インサーションホイール53は回転円盤であるため、回転により連続的に破壊性カプセル54を等間隔で繊維束内に埋め込むことができる。インサーションホイール53の直径は特に限定されないが、例えば250mm~350mmであることができる。インサーションホイール53の厚みは特に限定されないが、例えば2.5mm~3.5mmであることができる。破壊性カプセルの位置ずれ抑制効果がより好適に得られる観点から、製造されるフィルターセグメントの軸方向の長さは短い方が好ましく、このため破壊性カプセル54を繊維束内に埋め込む間隔は同様に短い方が好ましい。具体的には、該間隔は5~15mmであることが好ましく、7~15mmであることがより好ましく、10~15mmであることがさらに好ましい。すなわち、インサーションホイール53は、複数の破壊性カプセル54を繊維束内に5~15mmの間隔で埋め込めるように破壊性カプセル54を保持することが好ましく、7~15mmの間隔で埋め込めるように破壊性カプセル54を保持することがより好ましく、10~15mmの間隔で埋め込めるように破壊性カプセル54を保持することがさらに好ましい。破壊性カプセル54を埋め込んだ後、破壊性カプセル供給ポケット55には不図示の破壊性カプセル投入部材により再度破壊性カプセル54が供給され、保持される。破壊性カプセル供給部材は、前記インサーションホイール、前記破壊性カプセル投入部材以外にも、例えば破壊性カプセルの搬送ホイール、重量検査装置、光学的割れ検査装置、漏出香料の検出装置等の部材を備えることができる。
Since the insertion wheel 53 is a rotating disk, the destructive capsules 54 can be continuously embedded in the fiber bundle at equal intervals by rotation. The diameter of the insertion wheel 53 is not particularly limited, but may be, for example, 250 mm to 350 mm. The thickness of the insertion wheel 53 is not particularly limited, but may be, for example, 2.5 mm to 3.5 mm. From the viewpoint of more preferably obtaining the effect of suppressing the misalignment of the destructive capsule, it is preferable that the length of the manufactured filter segment in the axial direction is short, and therefore the interval of embedding the destructive capsule 54 in the fiber bundle is also the same. Shorter is preferable. Specifically, the interval is preferably 5 to 15 mm, more preferably 7 to 15 mm, and even more preferably 10 to 15 mm. That is, the insertion wheel 53 preferably holds the destructive capsules 54 so that the plurality of destructive capsules 54 can be embedded in the fiber bundle at intervals of 5 to 15 mm, and can be embedded at intervals of 7 to 15 mm. It is more preferable to hold the destructive capsule 54, and even more preferably to hold the destructive capsule 54 so that it can be embedded at intervals of 10 to 15 mm. After embedding the destructive capsule 54, the destructive capsule 54 is again supplied and held in the destructive capsule supply pocket 55 by a destructive capsule charging member (not shown). In addition to the insertion wheel and the destructive capsule input member, the destructive capsule supply member includes, for example, a destructive capsule transfer wheel, a weight inspection device, an optical crack inspection device, a leaked fragrance detection device, and the like. be able to.
(繊維束誘導部材)
繊維束誘導部材は、搬送される繊維束をインサーションホイールの接線方向に誘導することができれば、特に限定されない。例えば図5に示されるように、繊維束誘導部材52は、インサーションホイール53が挿入される部分が開放され、内部を繊維束が通過できる筒状の部材であり、漏斗形状の挿入部材51の下流に配置されることができる。繊維束誘導部材52は、インサーションホイール53と繊維束とが接点を有し、前記接点においてインサーションホイール53の周縁部が繊維束内に埋没されるように設けられている。繊維束誘導部材52内において、繊維束はインサーションホイール53の接線方向に誘導および搬送され、繊維束の搬送方向と同じ方向に回転するインサーションホイール53が繊維束内に埋没される際に破壊性供給カプセル54がインサーションホイール53から離脱し、繊維束内に埋め込まれる。なお、繊維束の搬送は、繊維束誘導部材が行ってもよく、繊維束誘導部材の上流及び下流に別途設けられた繊維束搬送部材が行ってもよい。例えば回転駆動するローラーで繊維束を挟んで送り出すことで、繊維束を搬送してもよい。また、図5に示されるように、繊維束誘導部材52の側面には開口が設けられていてもよい。 (Fasciculation guide member)
The fiber bundle guiding member is not particularly limited as long as it can guide the conveyed fiber bundle in the tangential direction of the insertion wheel. For example, as shown in FIG. 5, the fiberbundle guiding member 52 is a tubular member in which the portion into which the insertion wheel 53 is inserted is opened and the fiber bundle can pass through the inside, and the funnel-shaped insertion member 51. Can be located downstream. The fiber bundle guiding member 52 is provided so that the insertion wheel 53 and the fiber bundle have a contact point, and the peripheral edge portion of the insertion wheel 53 is buried in the fiber bundle at the contact point. In the fiber bundle guiding member 52, the fiber bundle is guided and conveyed in the tangential direction of the insertion wheel 53, and is destroyed when the insertion wheel 53 rotating in the same direction as the conveying direction of the fiber bundle is buried in the fiber bundle. The sex feed capsule 54 disengages from the insertion wheel 53 and is embedded in the fiber bundle. In addition, the fiber bundle may be conveyed by the fiber bundle guiding member, or may be carried out by the fiber bundle conveying member separately provided upstream and downstream of the fiber bundle guiding member. For example, the fiber bundle may be conveyed by sandwiching the fiber bundle with a roller that is driven by rotation and sending it out. Further, as shown in FIG. 5, an opening may be provided on the side surface of the fiber bundle guiding member 52.
繊維束誘導部材は、搬送される繊維束をインサーションホイールの接線方向に誘導することができれば、特に限定されない。例えば図5に示されるように、繊維束誘導部材52は、インサーションホイール53が挿入される部分が開放され、内部を繊維束が通過できる筒状の部材であり、漏斗形状の挿入部材51の下流に配置されることができる。繊維束誘導部材52は、インサーションホイール53と繊維束とが接点を有し、前記接点においてインサーションホイール53の周縁部が繊維束内に埋没されるように設けられている。繊維束誘導部材52内において、繊維束はインサーションホイール53の接線方向に誘導および搬送され、繊維束の搬送方向と同じ方向に回転するインサーションホイール53が繊維束内に埋没される際に破壊性供給カプセル54がインサーションホイール53から離脱し、繊維束内に埋め込まれる。なお、繊維束の搬送は、繊維束誘導部材が行ってもよく、繊維束誘導部材の上流及び下流に別途設けられた繊維束搬送部材が行ってもよい。例えば回転駆動するローラーで繊維束を挟んで送り出すことで、繊維束を搬送してもよい。また、図5に示されるように、繊維束誘導部材52の側面には開口が設けられていてもよい。 (Fasciculation guide member)
The fiber bundle guiding member is not particularly limited as long as it can guide the conveyed fiber bundle in the tangential direction of the insertion wheel. For example, as shown in FIG. 5, the fiber
(可塑剤供給部材)
可塑剤供給部材は、インサーションホイールの周縁部及び前記周縁部に保持された破壊性カプセルに第一の可塑剤を付与することができれば、特に限定されない。可塑剤供給部材は、インサーションホイールと繊維束との接点よりも繊維束の搬送方向に対して後方に位置する前記周縁部及び前記周縁部に保持された前記破壊性カプセル(インサーションホイールの回転方向において前記接点に到達する前の位置に存在する前記周縁部及び前記周縁部に保持された前記破壊性カプセル)に、可塑剤を付与するように設けられている。可塑剤供給部材は一つ設けられていてもよく、二つ以上設けられていてもよい。可塑剤供給部材は、前記周縁部と、前記破壊性カプセルとに対して第一の可塑剤を噴霧できる可塑剤噴霧部材、容器内に第一の可塑剤の溶液を保持し、前記周縁部と、前記破壊性カプセルとを前記溶液内に浸すことができる可塑剤浸漬部材等であることができる。これらの中でも、可塑剤供給部材としては可塑剤噴霧部材であることが好ましい。可塑剤噴霧部材は、第一の可塑剤を噴霧可能な部材であれば特に限定されない。 (Plasticizer supply member)
The plasticizer supply member is not particularly limited as long as the first plasticizer can be applied to the peripheral portion of the insertion wheel and the destructive capsule held on the peripheral portion. The plasticizer supply member is a destructive capsule (rotation of the insertion wheel) held at the peripheral edge portion located behind the contact point between the insertion wheel and the fiber bundle with respect to the transport direction of the fiber bundle and the peripheral edge portion. The plasticizer is provided to the peripheral portion and the destructive capsule held by the peripheral portion, which are located at positions before reaching the contact point in the direction. One plasticizer supply member may be provided, or two or more plasticizer supply members may be provided. The plasticizer supply member holds a solution of the first plasticizer in a container, a plasticizer spraying member capable of spraying the first plasticizer on the peripheral portion and the destructive capsule, and the peripheral portion. , The destructive capsule can be a plasticizer dipping member or the like capable of immersing the destructive capsule in the solution. Among these, the plasticizer supply member is preferably a plasticizer spray member. The plasticizer spraying member is not particularly limited as long as it is a member capable of spraying the first plasticizer.
可塑剤供給部材は、インサーションホイールの周縁部及び前記周縁部に保持された破壊性カプセルに第一の可塑剤を付与することができれば、特に限定されない。可塑剤供給部材は、インサーションホイールと繊維束との接点よりも繊維束の搬送方向に対して後方に位置する前記周縁部及び前記周縁部に保持された前記破壊性カプセル(インサーションホイールの回転方向において前記接点に到達する前の位置に存在する前記周縁部及び前記周縁部に保持された前記破壊性カプセル)に、可塑剤を付与するように設けられている。可塑剤供給部材は一つ設けられていてもよく、二つ以上設けられていてもよい。可塑剤供給部材は、前記周縁部と、前記破壊性カプセルとに対して第一の可塑剤を噴霧できる可塑剤噴霧部材、容器内に第一の可塑剤の溶液を保持し、前記周縁部と、前記破壊性カプセルとを前記溶液内に浸すことができる可塑剤浸漬部材等であることができる。これらの中でも、可塑剤供給部材としては可塑剤噴霧部材であることが好ましい。可塑剤噴霧部材は、第一の可塑剤を噴霧可能な部材であれば特に限定されない。 (Plasticizer supply member)
The plasticizer supply member is not particularly limited as long as the first plasticizer can be applied to the peripheral portion of the insertion wheel and the destructive capsule held on the peripheral portion. The plasticizer supply member is a destructive capsule (rotation of the insertion wheel) held at the peripheral edge portion located behind the contact point between the insertion wheel and the fiber bundle with respect to the transport direction of the fiber bundle and the peripheral edge portion. The plasticizer is provided to the peripheral portion and the destructive capsule held by the peripheral portion, which are located at positions before reaching the contact point in the direction. One plasticizer supply member may be provided, or two or more plasticizer supply members may be provided. The plasticizer supply member holds a solution of the first plasticizer in a container, a plasticizer spraying member capable of spraying the first plasticizer on the peripheral portion and the destructive capsule, and the peripheral portion. , The destructive capsule can be a plasticizer dipping member or the like capable of immersing the destructive capsule in the solution. Among these, the plasticizer supply member is preferably a plasticizer spray member. The plasticizer spraying member is not particularly limited as long as it is a member capable of spraying the first plasticizer.
前述したように、可塑剤噴霧部材は、インサーションホイールのホイール面に対して略垂直な方向、又は略平行な方向から第一の可塑剤を噴霧することができる。具体的には、図15(a)に示されるように、第一の可塑剤噴霧部材152aによって、第一の可塑剤153をインサーションホイール151のホイール面に対して略垂直な方向から噴霧することができる。この場合、第一の可塑剤噴霧部材152aによって、第一の可塑剤153をインサーションホイール151のホイール面に対して略垂直な方向から、インサーションホイール151と破壊性カプセル150との境界を指向して噴霧することが好ましい。また、図15(c)に示されるように、インサーションホイール151を介して反対側にも第一の可塑剤噴霧部材152aを別途設けて、二つの第一の可塑剤噴霧部材152aによって両側から第一の可塑剤153を噴霧してもよい。一方、図15(b)に示されるように、第一の可塑剤噴霧部材152bによって、第一の可塑剤153をインサーションホイール151のホイール面に対して略平行な方向から噴霧することもできる。
As described above, the plasticizer spraying member can spray the first plasticizer from a direction substantially perpendicular to or substantially parallel to the wheel surface of the insertion wheel. Specifically, as shown in FIG. 15A, the first plasticizer spraying member 152a sprays the first plasticizer 153 from a direction substantially perpendicular to the wheel surface of the insertion wheel 151. be able to. In this case, the first plasticizer spraying member 152a directs the first plasticizer 153 to the boundary between the insertion wheel 151 and the destructive capsule 150 from a direction substantially perpendicular to the wheel surface of the insertion wheel 151. And spray. Further, as shown in FIG. 15C, a first plasticizer spraying member 152a is separately provided on the opposite side via the insertion wheel 151, and the two first plasticizer spraying members 152a are used from both sides. The first plasticizer 153 may be sprayed. On the other hand, as shown in FIG. 15B, the first plasticizer spraying member 152b can spray the first plasticizer 153 from a direction substantially parallel to the wheel surface of the insertion wheel 151. ..
可塑剤噴霧部材による第一の可塑剤の噴霧速度は、可塑剤噴霧部材の位置、インサーションホイールの回転速度、目標とする第一の可塑剤の付与量等にもよるが、5~120g/分が好ましく、6~60g/分がより好ましく、7~32g/分がさらに好ましい。また、可塑剤噴霧部材は、インサーションホイールの周縁部の端部から2mm~20mm離れた位置から第一の可塑剤を噴霧することが好ましく、2mm~10mm離れた位置から第一の可塑剤を噴霧することがより好ましく、2mm~3mm離れた位置から第一の可塑剤を噴霧することがさらに好ましい。なお、前記可塑剤噴霧部材の位置は、インサーションホイール53の周縁部の端部からの最短距離で示される。
The spraying speed of the first plasticizer by the plasticizer spraying member depends on the position of the plasticizer spraying member, the rotation speed of the insertion wheel, the target amount of the first plasticizer applied, and the like, but is 5 to 120 g / g. Minutes are preferred, 6-60 g / min is more preferred, and 7-32 g / min is even more preferred. Further, the plasticizer spraying member preferably sprays the first plasticizer from a position 2 mm to 20 mm away from the end of the peripheral edge of the insertion wheel, and preferably sprays the first plasticizer from a position 2 mm to 10 mm away. It is more preferable to spray the first plasticizer from a position separated by 2 mm to 3 mm. The position of the plasticizer spraying member is indicated by the shortest distance from the end of the peripheral edge of the insertion wheel 53.
図5に示されるように、インサーションホイール53の回転中心を中心とし、該中心と、インサーションホイール53と繊維束との接点とを結ぶ線と、該中心と、可塑剤噴霧部材56の噴霧口とを結ぶ線との間の角度aは、30~180°が好ましく、45~120°がより好ましく、60~90°がさらに好ましい。特に、角度aが60°以上であり90°以下であることにより、第一の可塑剤が噴霧され、破壊性カプセルが搬送されていない、機械が運転開始された直後のいわゆる空運転時に、余剰な第一の可塑剤をインサーションホイールから回収しやすい。なお、図5では、可塑剤噴霧部材56は、インサーションホイール53のホイール面に対して略平行な方向から第一の可塑剤を噴霧しているが、インサーションホイール53のホイール面に対して略垂直な方向から第一の可塑剤を噴霧する場合にも、前記角度aは前記範囲内であることが好ましい。この場合、可塑剤噴霧部材56の噴霧口からインサーションホイール53のホイール面に対して法線を引き、その接点とインサーションホイール53の回転中心とを結ぶことで前記角度aを規定する。また、可塑剤噴霧部材56を二つ以上設ける場合、前記角度aの範囲内に全ての可塑剤噴霧部材56が含まれることが好ましい。
As shown in FIG. 5, the center of rotation of the insertion wheel 53 is the center, the line connecting the center and the contact point between the insertion wheel 53 and the fiber bundle, the center, and the spray of the plasticizer spraying member 56. The angle a between the line connecting the mouth and the mouth is preferably 30 to 180 °, more preferably 45 to 120 °, still more preferably 60 to 90 °. In particular, when the angle a is 60 ° or more and 90 ° or less, the first plasticizer is sprayed and the destructive capsule is not conveyed. It is easy to recover the first plasticizer from the insertion wheel. In FIG. 5, the plasticizer spraying member 56 sprays the first plasticizer from a direction substantially parallel to the wheel surface of the insertion wheel 53, but the plasticizer spraying member 56 sprays the first plasticizer on the wheel surface of the insertion wheel 53. Even when the first plasticizer is sprayed from a substantially vertical direction, the angle a is preferably within the above range. In this case, the angle a is defined by drawing a normal line from the spray port of the plasticizer spray member 56 to the wheel surface of the insertion wheel 53 and connecting the contact point with the rotation center of the insertion wheel 53. Further, when two or more plasticizer spraying members 56 are provided, it is preferable that all the plasticizer spraying members 56 are included within the range of the angle a.
本発明に係るフィルターセグメントの製造装置を用いてフィルターセグメントを製造する際に使用される繊維束、破壊性カプセル、第一及び第二の可塑剤は、本発明に係るフィルターセグメントの製造方法と同様であることができる。また、得られるフィルターセグメントにおける可塑剤の含有率や、寸法、物性等についても、本発明に係るフィルターセグメントの製造方法と同様であることができる。
The fiber bundle, the destructive capsule, the first and second plasticizers used when manufacturing the filter segment using the filter segment manufacturing apparatus according to the present invention are the same as the method for manufacturing the filter segment according to the present invention. Can be. Further, the content, dimensions, physical properties, etc. of the plasticizer in the obtained filter segment can be the same as the method for producing the filter segment according to the present invention.
[たばこ製品]
本発明に係る実施形態は、たばこ含有セグメントと、本発明に係る方法又は装置により製造されたフィルターセグメントと、を含むたばこ製品を含む。該たばこ製品は、本発明に係る方法又は装置により製造されたフィルターセグメントを含むため、外力が加えられた場合にも破壊性カプセルの位置ずれを抑制することができる。 [Tobacco products]
Embodiments of the present invention include tobacco products comprising a tobacco-containing segment and a filter segment manufactured by the method or apparatus according to the invention. Since the tobacco product contains a filter segment manufactured by the method or apparatus according to the present invention, it is possible to suppress the misalignment of the destructive capsule even when an external force is applied.
本発明に係る実施形態は、たばこ含有セグメントと、本発明に係る方法又は装置により製造されたフィルターセグメントと、を含むたばこ製品を含む。該たばこ製品は、本発明に係る方法又は装置により製造されたフィルターセグメントを含むため、外力が加えられた場合にも破壊性カプセルの位置ずれを抑制することができる。 [Tobacco products]
Embodiments of the present invention include tobacco products comprising a tobacco-containing segment and a filter segment manufactured by the method or apparatus according to the invention. Since the tobacco product contains a filter segment manufactured by the method or apparatus according to the present invention, it is possible to suppress the misalignment of the destructive capsule even when an external force is applied.
たばこ製品には、通常のシガレット、葉巻、手巻きたばこ、シガリロ等のシガレット、ヒーター等によってたばこを加熱したり或いは蒸気でたばこを蒸したりすることでたばこの香味を吸引可能なたばこ製品(電子たばこ)、炭素熱源などによりたばこを加熱することでたばこの香味を吸引可能なたばこ製品等の非燃焼加熱たばこ製品、および非加熱型でたばこの香味を吸引可能なたばこ製品、などが含まれる。
Tobacco products include ordinary cigarettes, cigarettes, hand-rolled cigarettes, cigarettes such as cigarettes, and tobacco products that can absorb the flavor of tobacco by heating the tobacco with a heater or steaming the tobacco with steam (electronic tobacco). , Non-combustible heated tobacco products such as tobacco products capable of sucking the flavor of tobacco by heating the tobacco with a carbon heat source, and non-heated tobacco products capable of sucking the flavor of tobacco.
(シガレット)
以下、たばこ製品の一例として、シガレットの実施形態について説明する。図8に示されるように、シガレット80は、たばこ刻み83(刻み葉、煙草)および該たばこ刻み83の周囲を巻いた巻紙84を含むたばこ含有セグメント81と、たばこ含有セグメント81に隣接して設けられた本発明に係る方法又は装置により製造されたフィルターセグメント82と、を含む。たばこ含有セグメント81とフィルターセグメント82とは、たばこ含有セグメント81及びフィルターセグメント82上に巻かれたチップペーパー部材85によって連結されている。チップペーパー部材85は、その外周の一部に通気孔を有していてもよい。通気孔の数は1つでも複数でもよく、例えば10~40個形成されていることができる。通気孔の数が複数の場合、通気孔は例えばチップペーパー部材85の外周部に一列に並んで環状に配置される。複数の通気孔は、略一定の間隔で配置されることができる。通気孔を設けることによって、吸引時に通気孔からフィルターセグメント82内に空気が取り込まれる。主流煙を通気孔からの外気によって薄めることで、所望のタール値の製品設計を行うことができる。 (cigarette)
Hereinafter, an embodiment of a cigarette will be described as an example of a cigarette product. As shown in FIG. 8, thecigarette 80 is provided adjacent to the tobacco-containing segment 81, which includes the tobacco chopped 83 (chopped leaves, tobacco) and the wrapping paper 84 wrapped around the tobacco chopped 83, and the tobacco-containing segment 81. Includes a filter segment 82 manufactured by the method or apparatus according to the invention. The tobacco-containing segment 81 and the filter segment 82 are connected by a chip paper member 85 wound on the tobacco-containing segment 81 and the filter segment 82. The chip paper member 85 may have a vent hole in a part of the outer periphery thereof. The number of ventilation holes may be one or a plurality, and for example, 10 to 40 ventilation holes may be formed. When the number of the ventilation holes is plurality, the ventilation holes are arranged in an annular shape in a line on the outer peripheral portion of the chip paper member 85, for example. The plurality of ventilation holes can be arranged at substantially constant intervals. By providing the ventilation holes, air is taken into the filter segment 82 from the ventilation holes at the time of suction. By diluting the mainstream smoke with the outside air from the ventilation holes, it is possible to design a product with a desired tar value.
以下、たばこ製品の一例として、シガレットの実施形態について説明する。図8に示されるように、シガレット80は、たばこ刻み83(刻み葉、煙草)および該たばこ刻み83の周囲を巻いた巻紙84を含むたばこ含有セグメント81と、たばこ含有セグメント81に隣接して設けられた本発明に係る方法又は装置により製造されたフィルターセグメント82と、を含む。たばこ含有セグメント81とフィルターセグメント82とは、たばこ含有セグメント81及びフィルターセグメント82上に巻かれたチップペーパー部材85によって連結されている。チップペーパー部材85は、その外周の一部に通気孔を有していてもよい。通気孔の数は1つでも複数でもよく、例えば10~40個形成されていることができる。通気孔の数が複数の場合、通気孔は例えばチップペーパー部材85の外周部に一列に並んで環状に配置される。複数の通気孔は、略一定の間隔で配置されることができる。通気孔を設けることによって、吸引時に通気孔からフィルターセグメント82内に空気が取り込まれる。主流煙を通気孔からの外気によって薄めることで、所望のタール値の製品設計を行うことができる。 (cigarette)
Hereinafter, an embodiment of a cigarette will be described as an example of a cigarette product. As shown in FIG. 8, the
使用者は、たばこ含有セグメント81の先端に着火して、フィルターセグメント82の吸口端を口でくわえて吸引することで、たばこの香味を楽しむことができる。その際、破壊性カプセルを破砕することで、主流煙には破壊性カプセルの内容液に含まれる香料が混合され、使用者の口腔内で予定された香味が発揮される。本発明に係る方法又は装置により製造されたフィルターセグメントでは、破壊性カプセルを破砕する際に破壊性カプセルの移動が阻害されるため、使用者は、好みのタイミングで容易に破壊性カプセルを破砕することができ、それによって変化した香味を楽しむことができる。
The user can enjoy the flavor of tobacco by igniting the tip of the tobacco-containing segment 81, holding the mouthpiece end of the filter segment 82 in the mouth and sucking it. At that time, by crushing the destructive capsule, the fragrance contained in the content liquid of the destructive capsule is mixed with the mainstream smoke, and the expected flavor is exhibited in the oral cavity of the user. In the filter segment manufactured by the method or apparatus according to the present invention, the movement of the destructive capsule is hindered when the destructive capsule is crushed, so that the user can easily crush the destructive capsule at a desired timing. You can enjoy the flavor that has changed accordingly.
たばこ製品は、本発明に係る方法又は装置により製造された破壊性カプセルを内包するフィルターセグメントに加えて、少なくとも一つ以上の第二のフィルターセグメントを更に有してもよい。例えば、図9に示されるシガレット90は、たばこ含有セグメント91と、本発明に係る方法又は装置により製造されたフィルターセグメント93との間に、第二のフィルターセグメント92を有する。第二のフィルターセグメント92は、本発明に係る方法又は装置により製造されたフィルターセグメント93と破壊性カプセルを有さない以外同じであってもよく、異なっていてもよい。第二のフィルターセグメント92には本発明に係る方法又は装置により製造されたフィルターセグメント93とは異なる機能を持たせることができるため、フィルターに対して複数の機能を付与することができる。
Tobacco products may further have at least one or more second filter segments in addition to the filter segments containing the destructive capsules produced by the method or apparatus according to the invention. For example, the cigarette 90 shown in FIG. 9 has a second filter segment 92 between the tobacco-containing segment 91 and the filter segment 93 manufactured by the method or apparatus according to the invention. The second filter segment 92 may be the same as or different from the filter segment 93 manufactured by the method or apparatus according to the present invention, except that it does not have a destructive capsule. Since the second filter segment 92 can have a function different from that of the filter segment 93 manufactured by the method or apparatus according to the present invention, a plurality of functions can be imparted to the filter.
(非燃焼加熱たばこ製品)
たばこ製品の他の一例として、非燃焼加熱たばこ製品の実施形態について説明する。非燃焼加熱たばこ製品は、電気的なヒーター等によってたばこ含有セグメントを加熱する、いわゆる電子シガレットの分野に属する。図10に、非燃焼加熱たばこ製品であるたばこ製品と、該たばこ製品を加熱する加熱装置と、を含む非燃焼加熱たばこシステムの一例を示す。図10は、たばこ製品100と、加熱装置101とを中心軸Cを含む面で切断して示した断面図である。 (Non-combustion heated tobacco products)
As another example of the tobacco product, an embodiment of a non-combustion heated tobacco product will be described. Non-combustion heated tobacco products belong to the field of so-called electronic cigarettes, in which tobacco-containing segments are heated by an electric heater or the like. FIG. 10 shows an example of a non-combustion heated tobacco system including a tobacco product which is a non-combustion heated tobacco product and a heating device for heating the tobacco product. FIG. 10 is a cross-sectional view showing thetobacco product 100 and the heating device 101 cut along a plane including the central axis C.
たばこ製品の他の一例として、非燃焼加熱たばこ製品の実施形態について説明する。非燃焼加熱たばこ製品は、電気的なヒーター等によってたばこ含有セグメントを加熱する、いわゆる電子シガレットの分野に属する。図10に、非燃焼加熱たばこ製品であるたばこ製品と、該たばこ製品を加熱する加熱装置と、を含む非燃焼加熱たばこシステムの一例を示す。図10は、たばこ製品100と、加熱装置101とを中心軸Cを含む面で切断して示した断面図である。 (Non-combustion heated tobacco products)
As another example of the tobacco product, an embodiment of a non-combustion heated tobacco product will be described. Non-combustion heated tobacco products belong to the field of so-called electronic cigarettes, in which tobacco-containing segments are heated by an electric heater or the like. FIG. 10 shows an example of a non-combustion heated tobacco system including a tobacco product which is a non-combustion heated tobacco product and a heating device for heating the tobacco product. FIG. 10 is a cross-sectional view showing the
図10に示される非燃焼加熱たばこシステムは、電池106、電気的加熱部107、および凹部108を有する加熱装置101と、加熱装置101の凹部108に対して着脱可能に差し込まれるたばこ製品100と、を有する。凹部108は、加熱装置101のケース109の一部に窪んで設けられている。電池106は、充電および放電が可能である。電気的加熱部107は、いわゆるヒーターであり、凹部108を取り囲むように設けられた発熱素子を有する。電気的加熱部107の発熱素子は、たばこ含有セグメント102を加熱し、たばこ含有セグメント102の充填物から香味を周辺の空気中に放出させる。電気的加熱部107によるたばこ含有セグメント102の加熱温度は、例えば400℃以下であり、加熱たばこ製品の燃焼温度(700~800℃)よりも低い。このように低い温度で加熱を行うことで、たばこ含有セグメント102から発生する主流煙の量は加熱たばこ製品と比較して少なくなる。このため、フィルターセグメント(104、105)における濾過機能は、加熱たばこ製品におけるフィルターセグメントの濾過機能と比較して、低いほうが使用者の口内に共有される主流煙量が好適となる。即ち、フィルターセグメント(104、105)の軸方向の長さは、加熱たばこ製品におけるフィルターセグメントの軸方向の長さと比較して短い方が好ましい。フィルターセグメント(104、105)の軸方向の長さを短くし、残りの箇所に筒部やその他の主流煙の濾過率が低いセグメントを配置することもできる。
The non-combustion heated tobacco system shown in FIG. 10 includes a heating device 101 having a battery 106, an electric heating unit 107, and a recess 108, and a tobacco product 100 that is detachably inserted into the recess 108 of the heating device 101. Has. The recess 108 is recessed in a part of the case 109 of the heating device 101. The battery 106 can be charged and discharged. The electric heating unit 107 is a so-called heater, and has a heat generating element provided so as to surround the recess 108. The heating element of the electric heating unit 107 heats the tobacco-containing segment 102 and releases the flavor from the filling of the tobacco-containing segment 102 into the surrounding air. The heating temperature of the tobacco-containing segment 102 by the electric heating unit 107 is, for example, 400 ° C. or lower, which is lower than the combustion temperature (700 to 800 ° C.) of the heated tobacco product. By heating at such a low temperature, the amount of mainstream smoke generated from the tobacco-containing segment 102 is smaller than that of the heated tobacco product. Therefore, as for the filtration function in the filter segment (104, 105), the lower the filtration function in the heated tobacco product, the more preferable the mainstream smoke amount shared in the user's mouth. That is, it is preferable that the axial length of the filter segment (104, 105) is shorter than the axial length of the filter segment in the heated tobacco product. The axial length of the filter segments (104, 105) can be shortened, and the cylinder portion and other segments having a low filtration rate of mainstream smoke can be arranged in the remaining portion.
たばこ製品100は円柱状であり、たばこと、加熱によりエアロゾルを生成するエアロゾル生成基材と、を含むたばこ含有セグメント102と、たばこ含有セグメント102に隣接して設けられた筒状セグメント103と、筒状セグメント103に隣接して設けられた第二のフィルターセグメント104と、第二のフィルターセグメント104に隣接して設けられた本発明に係る方法又は装置により製造された第一のフィルターセグメント105と、を有する。たばこ含有セグメント102と、筒状セグメント103と、第二のフィルターセグメント104と、第一のフィルターセグメント105とは、チップペーパー部材110によって連結されている。
The tobacco product 100 is cylindrical and contains a tobacco-containing segment 102 containing a tobacco and an aerosol-generating substrate that generates an aerosol by heating, a tubular segment 103 provided adjacent to the tobacco-containing segment 102, and a cylinder. A second filter segment 104 provided adjacent to the shape segment 103, and a first filter segment 105 manufactured by the method or apparatus according to the present invention provided adjacent to the second filter segment 104. Has. The tobacco-containing segment 102, the tubular segment 103, the second filter segment 104, and the first filter segment 105 are connected by a chip paper member 110.
たばこ含有セグメント102は、たばこと、エアロゾル生成基材と、を含むたばこ充填物111と、たばこ充填物の周囲を巻いた巻紙112と、を有する。たばことしては、たばこ刻み(刻み葉、煙草)、たばこシート刻み、たばこシートを折りたたむか円周状に巻いたもの、たばこシートにひだを付けて寄せ集めたもの等を用いることができる。エアロゾル生成基材としては、グリセリン、プロピレングリコール、トリエチルシトレート、1,3-ブタンジオール等が挙げられる。巻紙112は、紙のみであってもよく、アルミニウム箔やステンレス箔等の熱伝導性の良好な金属箔を貼り合せた紙であってもよい。
The tobacco-containing segment 102 includes a tobacco filling 111 containing tobacco, an aerosol-forming substrate, and a rolling paper 112 wrapped around the tobacco filling. As the tobacco, tobacco chopped (chopped leaves, tobacco), tobacco sheet chopped, tobacco sheet folded or wound in a circle, tobacco sheet with folds and collected together, etc. can be used. Examples of the aerosol-forming substrate include glycerin, propylene glycol, triethylcitrate, 1,3-butanediol and the like. The wrapping paper 112 may be only paper, or may be paper to which a metal foil having good thermal conductivity such as aluminum foil or stainless steel foil is bonded.
筒状セグメント103は、例えば、厚さ100~300μmの厚紙によって所定の剛性を有するように円筒形に形成されている。チップペーパー部材110は、剛性のある筒状セグメント103によって支持されており、たばこ製品100が中心軸C方向に押圧された場合にも、チップペーパー部材110が中心軸C方向に潰れることが抑制される。チップペーパー部材110および筒状セグメント103は、その外周の一部に、複数の通気孔113を有する。複数の通気孔113は、チップペーパー部材110および筒状セグメント103を貫通している。通気孔113の数は、例えば10~40個であることができる。複数の通気孔113は、例えば一列に並んで筒状の外周部に環状に配置される。複数の通気孔113は、一定の間隔で配置されることができる。
The tubular segment 103 is formed in a cylindrical shape so as to have a predetermined rigidity by, for example, thick paper having a thickness of 100 to 300 μm. The chip paper member 110 is supported by a rigid tubular segment 103, and even when the tobacco product 100 is pressed in the central axis C direction, the chip paper member 110 is prevented from being crushed in the central axis C direction. To. The chip paper member 110 and the tubular segment 103 have a plurality of ventilation holes 113 in a part of the outer periphery thereof. The plurality of ventilation holes 113 penetrate the chip paper member 110 and the tubular segment 103. The number of ventilation holes 113 can be, for example, 10 to 40. The plurality of ventilation holes 113 are arranged in a row, for example, in an annular shape on the outer peripheral portion of the cylinder. The plurality of ventilation holes 113 can be arranged at regular intervals.
第二のフィルターセグメント104は、第一のフィルターセグメント105と破壊性カプセルを有さない以外同じであってもよく、異なっていてもよい。図10では筒状セグメント103と第一のフィルターセグメント105との間に一つの第二のフィルターセグメント104が設けられているが、二つ以上の第二のフィルターセグメント104が設けられていてもよい。この場合、二つ以上の第二のフィルターセグメント104は互いに同じであってもよく、異なっていてもよい。第二のフィルターセグメント104と第一のフィルターセグメント105とは、第二のフィルター包装紙114によって連結されている。
The second filter segment 104 may be the same as or different from the first filter segment 105 except that it does not have a destructive capsule. In FIG. 10, one second filter segment 104 is provided between the cylindrical segment 103 and the first filter segment 105, but two or more second filter segments 104 may be provided. .. In this case, the two or more second filter segments 104 may be the same or different from each other. The second filter segment 104 and the first filter segment 105 are connected by a second filter wrapping paper 114.
使用者は、たばこ製品100を加熱装置101に装着したまま、又は加熱装置101から外して第一のフィルターセグメント105を介して吸引を行うことで、口腔内でたばこ製品100の香味を楽しむことができる。たばこ製品100は本発明に係る方法又は装置により製造された第一のフィルターセグメント105を備えるため、破壊性カプセルの移動が抑制され、破壊性カプセルの割り易さを向上することができ、使用者の利便性を向上できる。特に、たばこ製品100では主流煙の量が少ないため、第一のフィルターセグメント105の軸方向の長さを短くする傾向がある。しかしながら、たばこ製品100では、第一のフィルターセグメント105の長さが短い場合においても、破壊性カプセル部材の移動を十分に抑制することができる。このように、破壊性カプセルが第一のフィルターセグメント105の内部から外部へ脱落してしまう可能性がある、短い第一のフィルターセグメント105を有するたばこ製品100において破壊性カプセルの移動を有効に抑制できることは、製品設計上有用である。
The user can enjoy the flavor of the tobacco product 100 in the oral cavity by sucking the tobacco product 100 through the first filter segment 105 while the tobacco product 100 is attached to the heating device 101 or removed from the heating device 101. can. Since the tobacco product 100 includes the first filter segment 105 manufactured by the method or apparatus according to the present invention, the movement of the destructive capsule can be suppressed, the ease of splitting the destructive capsule can be improved, and the user can use the product 100. Can improve the convenience of. In particular, in the tobacco product 100, since the amount of mainstream smoke is small, there is a tendency to shorten the axial length of the first filter segment 105. However, in the tobacco product 100, even when the length of the first filter segment 105 is short, the movement of the destructive capsule member can be sufficiently suppressed. Thus, the movement of the destructive capsule is effectively suppressed in the tobacco product 100 having the short first filter segment 105, in which the destructive capsule may fall off from the inside of the first filter segment 105 to the outside. What you can do is useful in product design.
以下、本発明を実施例により更に具体的に説明するが、本発明はこれらの実施例によって限定されるものではない。
Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
(1)物性評価
[実施例1]
(フィルターセグメントの作製)
図4に示されるフィルターセグメントの製造装置40を用いて、破壊性カプセルを含むフィルターセグメントを作製した(機械速度:500fpm)。酢酸セルロース繊維束(5.9Y35、トウ質量目標:0.636g/本)である繊維束41を繊維ディスペンサより、ベール42の圧縮繊維の形で供給した。繊維束41をストランド処理ユニット43において、圧縮空気およびシリンダを用いて伸ばし、緩めた後、繊維束41に対して第二の可塑剤としてのトリアセチン(TAともいう。)を噴霧して均一に添加した。該トリアセチンの添加は、繊維に対する第二の可塑剤としてのトリアセチンの含有率が6質量%となることを目標として行った。 (1) Evaluation of physical properties [Example 1]
(Preparation of filter segment)
Using the filtersegment manufacturing apparatus 40 shown in FIG. 4, a filter segment containing a destructive capsule was prepared (mechanical speed: 500 fpm). A fiber bundle 41, which is a cellulose acetate fiber bundle (5.9Y35, tow mass target: 0.636 g / piece), was supplied from a fiber dispenser in the form of compressed fibers of a veil 42. The fiber bundle 41 is stretched and loosened in the strand treatment unit 43 using compressed air and a cylinder, and then triacetin (also referred to as TA) as a second plasticizer is sprayed onto the fiber bundle 41 and uniformly added. did. The addition of the triacetin was carried out with the goal of achieving a content of triacetin as a second plasticizer in the fiber of 6% by mass.
[実施例1]
(フィルターセグメントの作製)
図4に示されるフィルターセグメントの製造装置40を用いて、破壊性カプセルを含むフィルターセグメントを作製した(機械速度:500fpm)。酢酸セルロース繊維束(5.9Y35、トウ質量目標:0.636g/本)である繊維束41を繊維ディスペンサより、ベール42の圧縮繊維の形で供給した。繊維束41をストランド処理ユニット43において、圧縮空気およびシリンダを用いて伸ばし、緩めた後、繊維束41に対して第二の可塑剤としてのトリアセチン(TAともいう。)を噴霧して均一に添加した。該トリアセチンの添加は、繊維に対する第二の可塑剤としてのトリアセチンの含有率が6質量%となることを目標として行った。 (1) Evaluation of physical properties [Example 1]
(Preparation of filter segment)
Using the filter
挿入部材44内に繊維束41を通過させた後、繊維束誘導部材において繊維束41を破壊性カプセル供給部材46のインサーションホイールの接線方向に誘導し、該インサーションホイールにより繊維束41内に破壊性カプセルを配置した。破壊性カプセルには、香料としての中鎖脂肪酸トリグリセリド、メンソールおよび植物精油の混合物を、ジェランガム、酸化デンプンおよび塩化カルシウムを含む皮膜で覆った、径が3.5mmの略球形のカプセルを用いた。破壊性カプセル供給部材46は、周囲に複数の破壊性カプセル供給ポケットが配列されたインサーションホイール(直径:305.4mm、厚さ:3mm、回転速度:25rpm)を備え、該インサーションホイールの周縁部に対して第一の可塑剤噴霧部材45により第一の可塑剤としてのトリアセチンが噴霧された(インサーションホイールの周縁部の端部と、第一の可塑剤噴霧部材の噴霧部との間隔:2.5mm、図5における角度a:90°)。なお、図4では第一の可塑剤噴霧部材45はインサーションホイールのホイール面に対して略平行な方向から第一の可塑剤を噴霧しているが、本実施例では略垂直な方向から、インサーションホイールと破壊性カプセルとの境界を指向して第一の可塑剤を噴霧した。また、本実施例では、繊維に対する第一の可塑剤としてのトリアセチンの含有率が1質量%となることを目標として、トリアセチンの噴霧を7g/分で行った。
After passing the fiber bundle 41 through the insertion member 44, the fiber bundle 41 is guided in the tangential direction of the insertion wheel of the destructive capsule supply member 46 in the fiber bundle guiding member, and the insertion wheel is used to guide the fiber bundle 41 into the fiber bundle 41. A destructive capsule was placed. For the destructive capsule, a substantially spherical capsule having a diameter of 3.5 mm was used, in which a mixture of medium-chain fatty acid triglyceride, menthol and vegetable essential oil as a fragrance was covered with a film containing gellan gum, oxidized starch and calcium chloride. The destructive capsule supply member 46 includes an insertion wheel (diameter: 305.4 mm, thickness: 3 mm, rotation speed: 25 rpm) in which a plurality of destructive capsule supply pockets are arranged around the periphery of the insertion wheel. Triacetin as the first plasticizer was sprayed on the portion by the first plasticizer spraying member 45 (the distance between the end of the peripheral edge of the insertion wheel and the spraying portion of the first plasticizer spraying member). : 2.5 mm, angle a in FIG. 5: 90 °). In FIG. 4, the first plasticizer spraying member 45 sprays the first plasticizer from a direction substantially parallel to the wheel surface of the insertion wheel, but in this embodiment, the first plasticizer is sprayed from a direction substantially perpendicular to the wheel surface. The first plasticizer was sprayed toward the boundary between the insertion wheel and the destructive capsule. Further, in this example, triacetin was sprayed at 7 g / min with the goal of achieving a content of triacetin as the first plasticizer in the fiber of 1% by mass.
噴霧されたトリアセチンは、破壊性カプセルの表面及びインサーションホイールの周縁部に付着した。したがって、破壊性カプセルの表面に付着したトリアセチンは、破壊性カプセルと、破壊性カプセルの周囲に存在する酢酸セルロース繊維とを融着させた。該融着を示す拡大写真を図11に示す。また、破壊性カプセルの表面に付着したトリアセチンが破壊性カプセルの周囲に存在する酢酸セルロース繊維に拡散し、酢酸セルロース繊維同士がトリアセチンによって融着した繭状の第一の硬化構造が、破壊性カプセルの周囲に形成された。該繭状の第一の硬化構造の形成を示す拡大写真を図12に示す。なお、図12では、便宜上破壊性カプセルを取り出して拡大写真を撮影した。さらに、破壊性カプセル供給部材46のインサーションホイールの周縁部に付着したトリアセチンが、該インサーションホイールの周縁部と接触した酢酸セルロース繊維、即ち軸Aの近傍に位置する酢酸セルロース繊維、及び軸Aからフィルターセグメントの周縁部へ延びる部分に位置する酢酸セルロース繊維に拡散し、酢酸セルロース繊維同士がトリアセチンによって融着した第二の硬化構造が、リブ状に形成された。
The sprayed triacetin adhered to the surface of the destructive capsule and the peripheral edge of the insertion wheel. Therefore, triacetin adhering to the surface of the destructive capsule fused the destructive capsule with the cellulose acetate fibers present around the destructive capsule. An enlarged photograph showing the fusion is shown in FIG. In addition, triacetin adhering to the surface of the destructive capsule diffuses into the cellulose acetate fibers existing around the destructive capsule, and the first cocoon-shaped cured structure in which the cellulose acetate fibers are fused by triacetin is the destructive capsule. Formed around. An enlarged photograph showing the formation of the cocoon-shaped first cured structure is shown in FIG. In FIG. 12, the destructive capsule was taken out for convenience and an enlarged photograph was taken. Further, the triacetin adhering to the peripheral edge of the insertion wheel of the destructive capsule supply member 46 is in contact with the peripheral edge of the insertion wheel, that is, the cellulose acetate fiber located in the vicinity of the shaft A, and the shaft A. A second cured structure in which the cellulose acetate fibers were fused with triacetin was formed in a rib shape.
その後、繊維束41をラッパーユニット48(商品名:50NFB、日本製紙パピリア製)に導入し、繊維束41をフィルター包装紙で包んだ。なお、フィルター包装紙は、ラッパーユニット48へ供給される前に接着剤供給ユニット47に導入され、その側縁部であってフィルターセグメントとして形成された後にはフィルター包装紙が重なり貼り合わされる箇所、すなわち糊代に、接着剤を塗布された。フィルター包装紙で包まれた繊維束41は、ラッパーユニット48を通過すると、連続する棒状体に成形された。最後に、該棒状体を回転切断ヘッド49により切断し、長軸方向の長さ120mmで破壊性カプセルを8個含む円柱状の連続フィルターセグメント、すなわち15mmのフィルターセグメントが8個連続したフィルターセグメントを得た。該連続フィルターセグメントの各物性の目標値を表1に、評価結果を表2に示す。各物性の評価は以下の方法により行った。
After that, the fiber bundle 41 was introduced into the wrapper unit 48 (trade name: 50NFB, manufactured by Nippon Paper Papylia), and the fiber bundle 41 was wrapped with filter wrapping paper. The filter wrapping paper is introduced into the adhesive supply unit 47 before being supplied to the wrapper unit 48, and is a side edge portion thereof where the filter wrapping paper is overlapped and bonded after being formed as a filter segment. That is, an adhesive was applied to the glue margin. The fiber bundle 41 wrapped in the filter wrapping paper was formed into a continuous rod shape when it passed through the wrapper unit 48. Finally, the rod-shaped body is cut by the rotary cutting head 49, and a columnar continuous filter segment having a length of 120 mm in the long axis direction and containing eight destructive capsules, that is, a filter segment having eight consecutive 15 mm filter segments is formed. Obtained. Table 1 shows the target values of each physical property of the continuous filter segment, and Table 2 shows the evaluation results. Each physical property was evaluated by the following method.
(物性評価)
<トリアセチン含有率>
フィルターセグメント中のトリアセチンの含有率は、カプセルを含む連続フィルターセグメントを試料として、連続フィルターセグメントが含むフィルター繊維の質量とトリアセチンの質量の百分率として算出した。フィルター繊維の質量は、精密上皿天秤で秤量した。トリアセチンの質量はガスクロマトグラフィー(Agilent Technology社製)で定量した。定量に供したトリアセチンの抽出液は、内部標準として1mg/3mlのアネトールを含む25mlエタノール(特級)に試料を浸漬し、往復振盪200±10往復/分で20分間振盪後、一晩静置し、再度20分間振盪して得た。トリアセチンの定量は、水素炎イオン化検出器を備えるガスクロマトグラフィーに抽出液1μlを供して得られたデータを、トリアセチン濃度が0.020mg/ml~5.000mg/mlの範囲である8点の検量線用標準液で同様に得られた検量線に外挿して、結果を得た。秤量と定量からなる一連の測定は2回~3回繰り返し、それぞれ算出された結果を平均してトリアセチン含有率とした。 (Evaluation of the physical properties)
<Triacetin content>
The content of triacetin in the filter segment was calculated as a percentage of the mass of the filter fiber and the mass of triacetin contained in the continuous filter segment using the continuous filter segment containing the capsule as a sample. The mass of the filter fibers was weighed on a precision precision balance. The mass of triacetin was quantified by gas chromatography (manufactured by Agilent Technologies). The triacetin extract used for quantification was prepared by immersing the sample in 25 ml ethanol (special grade) containing 1 mg / 3 ml anethole as an internal standard, shaking at 200 ± 10 round trips / minute for 20 minutes, and then allowing to stand overnight. , Obtained by shaking again for 20 minutes. For the quantification of triacetin, the data obtained by subjecting 1 μl of the extract to gas chromatography equipped with a hydrogen flame ionization detector is calibrated at 8 points where the triacetin concentration is in the range of 0.020 mg / ml to 5.000 mg / ml. The results were obtained by extrapolating to the calibration curve obtained in the same manner with the standard solution for wire. A series of measurements consisting of weighing and quantification were repeated 2 to 3 times, and the calculated results were averaged to obtain the triacetin content.
<トリアセチン含有率>
フィルターセグメント中のトリアセチンの含有率は、カプセルを含む連続フィルターセグメントを試料として、連続フィルターセグメントが含むフィルター繊維の質量とトリアセチンの質量の百分率として算出した。フィルター繊維の質量は、精密上皿天秤で秤量した。トリアセチンの質量はガスクロマトグラフィー(Agilent Technology社製)で定量した。定量に供したトリアセチンの抽出液は、内部標準として1mg/3mlのアネトールを含む25mlエタノール(特級)に試料を浸漬し、往復振盪200±10往復/分で20分間振盪後、一晩静置し、再度20分間振盪して得た。トリアセチンの定量は、水素炎イオン化検出器を備えるガスクロマトグラフィーに抽出液1μlを供して得られたデータを、トリアセチン濃度が0.020mg/ml~5.000mg/mlの範囲である8点の検量線用標準液で同様に得られた検量線に外挿して、結果を得た。秤量と定量からなる一連の測定は2回~3回繰り返し、それぞれ算出された結果を平均してトリアセチン含有率とした。 (Evaluation of the physical properties)
<Triacetin content>
The content of triacetin in the filter segment was calculated as a percentage of the mass of the filter fiber and the mass of triacetin contained in the continuous filter segment using the continuous filter segment containing the capsule as a sample. The mass of the filter fibers was weighed on a precision precision balance. The mass of triacetin was quantified by gas chromatography (manufactured by Agilent Technologies). The triacetin extract used for quantification was prepared by immersing the sample in 25 ml ethanol (special grade) containing 1 mg / 3 ml anethole as an internal standard, shaking at 200 ± 10 round trips / minute for 20 minutes, and then allowing to stand overnight. , Obtained by shaking again for 20 minutes. For the quantification of triacetin, the data obtained by subjecting 1 μl of the extract to gas chromatography equipped with a hydrogen flame ionization detector is calibrated at 8 points where the triacetin concentration is in the range of 0.020 mg / ml to 5.000 mg / ml. The results were obtained by extrapolating to the calibration curve obtained in the same manner with the standard solution for wire. A series of measurements consisting of weighing and quantification were repeated 2 to 3 times, and the calculated results were averaged to obtain the triacetin content.
<真円性>
フィルターセグメントの軸方向に対して垂直な断面における真円性は、レーザー円周測定器(ミツトヨ製、非接触真円度測定機RL-2200(商品名))の真円度測定機能により測定した。 <Roundness>
The roundness in the cross section perpendicular to the axial direction of the filter segment was measured by the roundness measuring function of a laser circumference measuring device (Mitutoyo, non-contact roundness measuring machine RL-2200 (trade name)). ..
フィルターセグメントの軸方向に対して垂直な断面における真円性は、レーザー円周測定器(ミツトヨ製、非接触真円度測定機RL-2200(商品名))の真円度測定機能により測定した。 <Roundness>
The roundness in the cross section perpendicular to the axial direction of the filter segment was measured by the roundness measuring function of a laser circumference measuring device (Mitutoyo, non-contact roundness measuring machine RL-2200 (trade name)). ..
<通気抵抗(PD)>
フィルターセグメントの通気抵抗(PD)は、ISO 6565:2015に従い通気抵抗測定器により測定した。 <Ventilation resistance (PD)>
The aeration resistance (PD) of the filter segment was measured by an aeration resistance measuring instrument according to ISO 6565: 2015.
フィルターセグメントの通気抵抗(PD)は、ISO 6565:2015に従い通気抵抗測定器により測定した。 <Ventilation resistance (PD)>
The aeration resistance (PD) of the filter segment was measured by an aeration resistance measuring instrument according to ISO 6565: 2015.
<通気抵抗の変動係数(PD CV)>
通気抵抗の変動係数(PD CV)は、測定された通気抵抗の標準偏差を平均値で除して測定した。 <Coefficient of variation of ventilation resistance (PD CV)>
The coefficient of variation of ventilation resistance (PD CV) was measured by dividing the measured standard deviation of ventilation resistance by the mean value.
通気抵抗の変動係数(PD CV)は、測定された通気抵抗の標準偏差を平均値で除して測定した。 <Coefficient of variation of ventilation resistance (PD CV)>
The coefficient of variation of ventilation resistance (PD CV) was measured by dividing the measured standard deviation of ventilation resistance by the mean value.
<硬さ>
フィルターセグメントの硬さは、ロックウェル硬さ計により、圧子により300グラム重の荷重をフィルターセグメントに加え、荷重前後の直径の100分率により算出した。 <Hardness>
The hardness of the filter segment was calculated by applying a load of 300 grams to the filter segment with an indenter using a Rockwell hardness meter and dividing the diameter before and after the load by 100%.
フィルターセグメントの硬さは、ロックウェル硬さ計により、圧子により300グラム重の荷重をフィルターセグメントに加え、荷重前後の直径の100分率により算出した。 <Hardness>
The hardness of the filter segment was calculated by applying a load of 300 grams to the filter segment with an indenter using a Rockwell hardness meter and dividing the diameter before and after the load by 100%.
[実施例2]
繊維に対する第一の可塑剤としてのトリアセチンの含有率が2質量%となることを目標として、トリアセチンの噴霧を14g/分で行った以外は、実施例1と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Example 2]
A filter segment was prepared in the same manner as in Example 1 except that the content of triacetin as the first plasticizer in the fiber was 2% by mass, and the triacetin was sprayed at 14 g / min. The physical properties were evaluated. The results are shown in Tables 1 and 2.
繊維に対する第一の可塑剤としてのトリアセチンの含有率が2質量%となることを目標として、トリアセチンの噴霧を14g/分で行った以外は、実施例1と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Example 2]
A filter segment was prepared in the same manner as in Example 1 except that the content of triacetin as the first plasticizer in the fiber was 2% by mass, and the triacetin was sprayed at 14 g / min. The physical properties were evaluated. The results are shown in Tables 1 and 2.
[実施例3]
繊維に対する第一の可塑剤としてのトリアセチンの含有率が3質量%となることを目標として、トリアセチンの噴霧を21g/分で行った以外は、実施例1と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Example 3]
A filter segment was prepared in the same manner as in Example 1 except that the content of triacetin as the first plasticizer in the fiber was 3% by mass, and the triacetin was sprayed at 21 g / min. The physical properties were evaluated. The results are shown in Tables 1 and 2.
繊維に対する第一の可塑剤としてのトリアセチンの含有率が3質量%となることを目標として、トリアセチンの噴霧を21g/分で行った以外は、実施例1と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Example 3]
A filter segment was prepared in the same manner as in Example 1 except that the content of triacetin as the first plasticizer in the fiber was 3% by mass, and the triacetin was sprayed at 21 g / min. The physical properties were evaluated. The results are shown in Tables 1 and 2.
[実施例4]
トウ質量目標を0.580g/本に変更した以外は、実施例1と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Example 4]
A filter segment was prepared in the same manner as in Example 1 except that the tow mass target was changed to 0.580 g / piece, and its physical properties were evaluated. The results are shown in Tables 1 and 2.
トウ質量目標を0.580g/本に変更した以外は、実施例1と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Example 4]
A filter segment was prepared in the same manner as in Example 1 except that the tow mass target was changed to 0.580 g / piece, and its physical properties were evaluated. The results are shown in Tables 1 and 2.
[実施例5]
トウ質量目標を0.580g/本に変更した以外は、実施例3と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Example 5]
A filter segment was prepared in the same manner as in Example 3 except that the tow mass target was changed to 0.580 g / piece, and its physical properties were evaluated. The results are shown in Tables 1 and 2.
トウ質量目標を0.580g/本に変更した以外は、実施例3と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Example 5]
A filter segment was prepared in the same manner as in Example 3 except that the tow mass target was changed to 0.580 g / piece, and its physical properties were evaluated. The results are shown in Tables 1 and 2.
[比較例1]
第一の可塑剤噴霧部材による第一の可塑剤としてのトリアセチンの噴霧を行わなかった以外は、実施例1と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Comparative Example 1]
A filter segment was prepared in the same manner as in Example 1 except that triacetin as the first plasticizer was not sprayed by the first plasticizer spraying member, and its physical characteristics were evaluated. The results are shown in Tables 1 and 2.
第一の可塑剤噴霧部材による第一の可塑剤としてのトリアセチンの噴霧を行わなかった以外は、実施例1と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Comparative Example 1]
A filter segment was prepared in the same manner as in Example 1 except that triacetin as the first plasticizer was not sprayed by the first plasticizer spraying member, and its physical characteristics were evaluated. The results are shown in Tables 1 and 2.
[比較例2]
第一の可塑剤噴霧部材による第一の可塑剤としてのトリアセチンの噴霧を行わなかった以外は、実施例4と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Comparative Example 2]
A filter segment was prepared in the same manner as in Example 4 except that triacetin as the first plasticizer was not sprayed by the first plasticizer spraying member, and its physical characteristics were evaluated. The results are shown in Tables 1 and 2.
第一の可塑剤噴霧部材による第一の可塑剤としてのトリアセチンの噴霧を行わなかった以外は、実施例4と同様にフィルターセグメントを作製し、その物性を評価した。結果を表1及び表2に示す。 [Comparative Example 2]
A filter segment was prepared in the same manner as in Example 4 except that triacetin as the first plasticizer was not sprayed by the first plasticizer spraying member, and its physical characteristics were evaluated. The results are shown in Tables 1 and 2.
表1及び表2に示されるように、第一の可塑剤としてのトリアセチンの添加を行った実施例1~5のフィルターセグメントは、第一の可塑剤としてのトリアセチンの添加を行わなかった比較例1及び2のフィルターセグメントと同等の物性を示した。これより、第二の可塑剤の均一添加とは別に、第一の可塑剤の局所添加を行ってもフィルターセグメントの物性には影響を与えないことが確認された。
As shown in Tables 1 and 2, the filter segments of Examples 1 to 5 to which triacetin as the first plasticizer was added were comparative examples in which triacetin as the first plasticizer was not added. It showed the same physical properties as the filter segments 1 and 2. From this, it was confirmed that the local addition of the first plasticizer, apart from the uniform addition of the second plasticizer, did not affect the physical properties of the filter segment.
[実施例6]
実施例2と同様に連続フィルターセグメントを作製し、破壊性カプセルの近傍の区間、すなわち破壊性カプセルを中心に含む5mm幅の区間(カプセル近傍区間)と、破壊性カプセル近傍区間に隣接する区間(隣接区間)におけるトリアセチンの質量(第一の可塑剤としてのトリアセチンと第二の可塑剤としてのトリアセチンの合計質量)を定量し、フィルター繊維におけるトリアセチンの質量%を測定した。結果を表3に示す。 [Example 6]
A continuous filter segment is prepared in the same manner as in Example 2, and a section in the vicinity of the destructive capsule, that is, a section having a width of 5 mm including the destructive capsule in the center (a section in the vicinity of the capsule) and a section adjacent to the section in the vicinity of the destructive capsule (section in the vicinity of the capsule). The mass of triacetin (total mass of triacetin as a first plasticizer and triacetin as a second plasticizer) in the adjacent section) was quantified, and the mass% of triacetin in the filter fiber was measured. The results are shown in Table 3.
実施例2と同様に連続フィルターセグメントを作製し、破壊性カプセルの近傍の区間、すなわち破壊性カプセルを中心に含む5mm幅の区間(カプセル近傍区間)と、破壊性カプセル近傍区間に隣接する区間(隣接区間)におけるトリアセチンの質量(第一の可塑剤としてのトリアセチンと第二の可塑剤としてのトリアセチンの合計質量)を定量し、フィルター繊維におけるトリアセチンの質量%を測定した。結果を表3に示す。 [Example 6]
A continuous filter segment is prepared in the same manner as in Example 2, and a section in the vicinity of the destructive capsule, that is, a section having a width of 5 mm including the destructive capsule in the center (a section in the vicinity of the capsule) and a section adjacent to the section in the vicinity of the destructive capsule (section in the vicinity of the capsule). The mass of triacetin (total mass of triacetin as a first plasticizer and triacetin as a second plasticizer) in the adjacent section) was quantified, and the mass% of triacetin in the filter fiber was measured. The results are shown in Table 3.
[比較例3]
第一の可塑剤噴霧部材による第一の可塑剤としてのトリアセチンの噴霧を行わなかった以外は、実施例2と同様に連続フィルターセグメントを作製し、破壊性カプセルの近傍の区間、すなわち破壊性カプセルを中心に含む5mm幅の区間(カプセル近傍区間)と、破壊性カプセル近傍区間に隣接する区間(隣接区間)におけるトリアセチンの質量(第一の可塑剤としてのトリアセチンと第二の可塑剤としてのトリアセチンの合計質量)を定量し、フィルター繊維におけるトリアセチンの質量%を測定した。結果を表3に示す。 [Comparative Example 3]
A continuous filter segment was prepared in the same manner as in Example 2 except that triacetin as the first plasticizer was not sprayed by the first plasticizer spraying member, and the section in the vicinity of the destructive capsule, that is, the destructive capsule. The mass of triacetin (triacetin as the first plasticizer and triacetin as the second plasticizer) in the section having a width of 5 mm including the center (section near the capsule) and the section adjacent to the section near the destructive capsule (adjacent section). The total mass of triacetin) was quantified, and the mass% of triacetin in the filter fiber was measured. The results are shown in Table 3.
第一の可塑剤噴霧部材による第一の可塑剤としてのトリアセチンの噴霧を行わなかった以外は、実施例2と同様に連続フィルターセグメントを作製し、破壊性カプセルの近傍の区間、すなわち破壊性カプセルを中心に含む5mm幅の区間(カプセル近傍区間)と、破壊性カプセル近傍区間に隣接する区間(隣接区間)におけるトリアセチンの質量(第一の可塑剤としてのトリアセチンと第二の可塑剤としてのトリアセチンの合計質量)を定量し、フィルター繊維におけるトリアセチンの質量%を測定した。結果を表3に示す。 [Comparative Example 3]
A continuous filter segment was prepared in the same manner as in Example 2 except that triacetin as the first plasticizer was not sprayed by the first plasticizer spraying member, and the section in the vicinity of the destructive capsule, that is, the destructive capsule. The mass of triacetin (triacetin as the first plasticizer and triacetin as the second plasticizer) in the section having a width of 5 mm including the center (section near the capsule) and the section adjacent to the section near the destructive capsule (adjacent section). The total mass of triacetin) was quantified, and the mass% of triacetin in the filter fiber was measured. The results are shown in Table 3.
表3から明らかなとおり、比較例3において、破壊性カプセルの近傍の区間(カプセル近傍区間)におけるトリアセチン濃度平均値は、破壊性カプセル近傍区間に隣接する区間(隣接区間)におけるそれと、同等であった。実施例6において、破壊性カプセルの近傍の区間(カプセル近傍区間)におけるトリアセチン濃度平均値は、破壊性カプセル近傍区間に隣接する区間(隣接区間)におけるそれの、1.05倍以上であった。
As is clear from Table 3, in Comparative Example 3, the mean triacetin concentration in the section near the destructive capsule (section near the capsule) is equivalent to that in the section adjacent to the section near the destructive capsule (adjacent section). rice field. In Example 6, the mean triacetin concentration in the section near the destructive capsule (section near the capsule) was 1.05 times or more that in the section adjacent to the section near the destructive capsule (adjacent section).
(2)位置ずれ評価
[実施例7]
(連続フィルターセグメントの作製)
酢酸セルロース繊維として3.5Y35を使用した。第一の可塑剤として、99質量%のトリアセチン(TA)と、1質量%のセルロースアセテート(CA)との混合物を用いた。フィルターセグメント全体のフィルター繊維に対する第一の可塑剤の含有率が3.0±1.5質量%となることを目標として、第一の可塑剤の噴霧を行った。また、巻紙で包まれた繊維を回転切断ヘッドで切断しなかった。これら以外は実施例1のフィルターセグメントの作製と同様に実施し、径が3.5mmの破壊性カプセルが15mm間隔で埋め込まれた連続フィルターセグメントを作製した。 (2) Positional deviation evaluation [Example 7]
(Preparation of continuous filter segment)
3.5Y35 was used as the cellulose acetate fiber. As the first plasticizer, a mixture of 99% by mass triacetin (TA) and 1% by mass cellulose acetate (CA) was used. The first plasticizer was sprayed with the goal of achieving a content of the first plasticizer in the filter fibers of the entire filter segment of 3.0 ± 1.5% by mass. Also, the fibers wrapped in rolling paper were not cut by the rotary cutting head. Other than these, the same procedure as the preparation of the filter segment of Example 1 was carried out to prepare a continuous filter segment in which destructive capsules having a diameter of 3.5 mm were embedded at intervals of 15 mm.
[実施例7]
(連続フィルターセグメントの作製)
酢酸セルロース繊維として3.5Y35を使用した。第一の可塑剤として、99質量%のトリアセチン(TA)と、1質量%のセルロースアセテート(CA)との混合物を用いた。フィルターセグメント全体のフィルター繊維に対する第一の可塑剤の含有率が3.0±1.5質量%となることを目標として、第一の可塑剤の噴霧を行った。また、巻紙で包まれた繊維を回転切断ヘッドで切断しなかった。これら以外は実施例1のフィルターセグメントの作製と同様に実施し、径が3.5mmの破壊性カプセルが15mm間隔で埋め込まれた連続フィルターセグメントを作製した。 (2) Positional deviation evaluation [Example 7]
(Preparation of continuous filter segment)
3.5Y35 was used as the cellulose acetate fiber. As the first plasticizer, a mixture of 99% by mass triacetin (TA) and 1% by mass cellulose acetate (CA) was used. The first plasticizer was sprayed with the goal of achieving a content of the first plasticizer in the filter fibers of the entire filter segment of 3.0 ± 1.5% by mass. Also, the fibers wrapped in rolling paper were not cut by the rotary cutting head. Other than these, the same procedure as the preparation of the filter segment of Example 1 was carried out to prepare a continuous filter segment in which destructive capsules having a diameter of 3.5 mm were embedded at intervals of 15 mm.
(破壊性カプセルの位置ずれ評価)
挟み込み試験機を用いて、連続フィルターセグメントの末端に位置するフィルターセグメント(以下、末端フィルターセグメントともいう。)に含まれる破壊性カプセルについて顕著な位置ずれの評価を行った。具体的には、図14に示されるように、軸方向の長さが15mmの末端フィルターセグメント142と、末端フィルターセグメント142に隣接する、軸方向の長さが15mmの第2位フィルターセグメント141との境界部に対して、挟み込み試験機の挟み込み部材143を用いて加圧し、挟み込みを行った。挟み込み終了後、連続フィルターセグメントを送り込み方向144へ1mm移動させ、挟み込み箇所を1mm末端側へ移動させた後、再度挟み込みを行う工程を11回繰り返した。 (Evaluation of misalignment of destructive capsules)
Using a pinch tester, the destructive capsules contained in the filter segment located at the end of the continuous filter segment (hereinafter, also referred to as the terminal filter segment) were evaluated for remarkable misalignment. Specifically, as shown in FIG. 14, aterminal filter segment 142 having an axial length of 15 mm and a second-position filter segment 141 having an axial length of 15 mm adjacent to the terminal filter segment 142. The boundary portion of the above was pressed by using the sandwiching member 143 of the sandwiching tester to perform pinching. After the pinching was completed, the continuous filter segment was moved 1 mm in the feeding direction 144, the pinched portion was moved 1 mm to the terminal side, and then the step of performing the pinching again was repeated 11 times.
挟み込み試験機を用いて、連続フィルターセグメントの末端に位置するフィルターセグメント(以下、末端フィルターセグメントともいう。)に含まれる破壊性カプセルについて顕著な位置ずれの評価を行った。具体的には、図14に示されるように、軸方向の長さが15mmの末端フィルターセグメント142と、末端フィルターセグメント142に隣接する、軸方向の長さが15mmの第2位フィルターセグメント141との境界部に対して、挟み込み試験機の挟み込み部材143を用いて加圧し、挟み込みを行った。挟み込み終了後、連続フィルターセグメントを送り込み方向144へ1mm移動させ、挟み込み箇所を1mm末端側へ移動させた後、再度挟み込みを行う工程を11回繰り返した。 (Evaluation of misalignment of destructive capsules)
Using a pinch tester, the destructive capsules contained in the filter segment located at the end of the continuous filter segment (hereinafter, also referred to as the terminal filter segment) were evaluated for remarkable misalignment. Specifically, as shown in FIG. 14, a
挟み込み部材143に生ずる歪から、末端フィルターセグメント142からの応力(Rebound Stress)を計測した。また、試験終了後、末端フィルターセグメント142の破壊性カプセル140が3.0mm以上移動した場合、顕著な位置ずれと評価した。これらの評価を30本の連続フィルターセグメントに対して実施し、顕著な位置ずれ率、試験開始時における破壊性カプセル140の中心位置を0mmとした場合における最大応力位置、最大応力、平均応力を算出した。結果を表4に示す。
The stress (Rebound Stress) from the terminal filter segment 142 was measured from the strain generated in the sandwiching member 143. Further, when the destructive capsule 140 of the terminal filter segment 142 moved by 3.0 mm or more after the test was completed, it was evaluated as a remarkable misalignment. These evaluations were performed on 30 continuous filter segments to calculate the significant misalignment rate, maximum stress position, maximum stress, and average stress when the center position of the destructive capsule 140 at the start of the test was 0 mm. did. The results are shown in Table 4.
[実施例8]
第一の可塑剤としてトリアセチン(TA)を用いた以外は、実施例7と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Example 8]
A continuous filter segment was prepared in the same manner as in Example 7 except that triacetin (TA) was used as the first plasticizer, and misalignment was evaluated. The results are shown in Table 4.
第一の可塑剤としてトリアセチン(TA)を用いた以外は、実施例7と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Example 8]
A continuous filter segment was prepared in the same manner as in Example 7 except that triacetin (TA) was used as the first plasticizer, and misalignment was evaluated. The results are shown in Table 4.
[実施例9]
第二の可塑剤の添加を、繊維に対する第一の可塑剤の含有率が9質量%となることを目標として行った以外は、実施例7と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Example 9]
A continuous filter segment was prepared in the same manner as in Example 7 except that the addition of the second plasticizer was performed with the goal of achieving a content of the first plasticizer in the fiber of 9% by mass, and misalignment evaluation was performed. Was done. The results are shown in Table 4.
第二の可塑剤の添加を、繊維に対する第一の可塑剤の含有率が9質量%となることを目標として行った以外は、実施例7と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Example 9]
A continuous filter segment was prepared in the same manner as in Example 7 except that the addition of the second plasticizer was performed with the goal of achieving a content of the first plasticizer in the fiber of 9% by mass, and misalignment evaluation was performed. Was done. The results are shown in Table 4.
[実施例10]
第二の可塑剤の添加を、繊維に対する第一の可塑剤の含有率が9質量%となることを目標として行った以外は、実施例8と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Example 10]
A continuous filter segment was prepared in the same manner as in Example 8 except that the addition of the second plasticizer was performed with the goal of achieving a content of the first plasticizer in the fiber of 9% by mass, and misalignment was evaluated. Was done. The results are shown in Table 4.
第二の可塑剤の添加を、繊維に対する第一の可塑剤の含有率が9質量%となることを目標として行った以外は、実施例8と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Example 10]
A continuous filter segment was prepared in the same manner as in Example 8 except that the addition of the second plasticizer was performed with the goal of achieving a content of the first plasticizer in the fiber of 9% by mass, and misalignment was evaluated. Was done. The results are shown in Table 4.
[比較例4]
第一の可塑剤の添加を行わなかった以外は、実施例7と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Comparative Example 4]
A continuous filter segment was prepared in the same manner as in Example 7 except that the first plasticizer was not added, and the misalignment was evaluated. The results are shown in Table 4.
第一の可塑剤の添加を行わなかった以外は、実施例7と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Comparative Example 4]
A continuous filter segment was prepared in the same manner as in Example 7 except that the first plasticizer was not added, and the misalignment was evaluated. The results are shown in Table 4.
[比較例5]
第一の可塑剤の添加を行わなかった以外は、実施例9と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Comparative Example 5]
A continuous filter segment was prepared in the same manner as in Example 9 except that the first plasticizer was not added, and the misalignment was evaluated. The results are shown in Table 4.
第一の可塑剤の添加を行わなかった以外は、実施例9と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Comparative Example 5]
A continuous filter segment was prepared in the same manner as in Example 9 except that the first plasticizer was not added, and the misalignment was evaluated. The results are shown in Table 4.
[比較例6]
再度、比較例5と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Comparative Example 6]
A continuous filter segment was prepared again in the same manner as in Comparative Example 5, and the misalignment was evaluated. The results are shown in Table 4.
再度、比較例5と同様に連続フィルターセグメントを作製し、位置ずれ評価を行った。結果を表4に示す。 [Comparative Example 6]
A continuous filter segment was prepared again in the same manner as in Comparative Example 5, and the misalignment was evaluated. The results are shown in Table 4.
表4に示されるように、第一の可塑剤の添加を行った実施例7~10の末端フィルターセグメントでは、第一の可塑剤の添加を行わなかった比較例4~6の末端フィルターセグメントよりも破壊性カプセルの顕著な位置ずれ率が低かった。即ち、実施例7~10では、外力が加えられた場合にも破壊性カプセルの位置ずれが抑制された。
As shown in Table 4, the terminal filter segments of Examples 7 to 10 to which the first plasticizer was added were compared with the terminal filter segments of Comparative Examples 4 to 6 to which the first plasticizer was not added. However, the remarkable misalignment rate of the destructive capsule was low. That is, in Examples 7 to 10, the misalignment of the destructive capsule was suppressed even when an external force was applied.
また、実施例7~10では、最大応力が試験開始位置(-7.5mm)よりも破壊性カプセル側の位置において計測されたのに対し、比較例4~6では試験開始位置において最大応力が計測された。実施例7~10では破壊性カプセルの移動が抑制されたため、試験開始位置から次第に応力が増加し、最大応力を迎えた後に低減し、低減した挟み込み回において破壊性カプセルが破砕された。一方、比較例4~6では挟み込み毎に破壊性カプセルが移動したため、試験開始位置から応力がわずかに漸減し、挟み込みを行っても破壊性カプセルは破砕されなかった。
Further, in Examples 7 to 10, the maximum stress was measured at the position on the destructive capsule side of the test start position (-7.5 mm), whereas in Comparative Examples 4 to 6, the maximum stress was measured at the test start position. It was measured. In Examples 7 to 10, since the movement of the destructive capsule was suppressed, the stress gradually increased from the test start position, decreased after reaching the maximum stress, and the destructive capsule was crushed in the reduced pinching rotation. On the other hand, in Comparative Examples 4 to 6, since the destructive capsule moved at each pinching, the stress gradually decreased from the test start position, and the destructive capsule was not crushed even when the pinching was performed.
また、実施例7~10では平均応力の値よりも最大応力の値が有意に大きかったのに対し、比較例4~6では平均応力の値と最大応力の値は同等であった。実施例7~10では破壊性カプセルの移動が抑制されたため、破壊性カプセルの破砕前において応力が大きく、平均応力の値よりも最大応力の値が有意に大きかった。一方、比較例4~6では挟み込み毎に破壊性カプセルが移動したため、試験開始位置から応力はわずかに漸減したものの大きな変化はなく、平均応力の値と最大応力の値はほぼ同等であった。
Further, in Examples 7 to 10, the value of the maximum stress was significantly larger than the value of the average stress, whereas in Comparative Examples 4 to 6, the value of the average stress and the value of the maximum stress were the same. In Examples 7 to 10, since the movement of the destructive capsule was suppressed, the stress was large before the destructive capsule was crushed, and the maximum stress value was significantly larger than the average stress value. On the other hand, in Comparative Examples 4 to 6, since the destructive capsule moved at each pinching, the stress gradually decreased from the test start position, but there was no significant change, and the average stress value and the maximum stress value were almost the same.
50 破壊性カプセル供給部材
52 繊維束誘導部材
53 インサーションホイール
54 破壊性カプセル
56 第一の可塑剤供給部材(第一の可塑剤噴霧部材)
57 第一の可塑剤 50 DestructiveCapsule Supply Member 52 Fiber Bundle Induction Member 53 Insertion Wheel 54 Destructive Capsule 56 First Plasticizer Supply Member (First Plasticizer Spray Member)
57 First plasticizer
52 繊維束誘導部材
53 インサーションホイール
54 破壊性カプセル
56 第一の可塑剤供給部材(第一の可塑剤噴霧部材)
57 第一の可塑剤 50 Destructive
57 First plasticizer
Claims (28)
- インサーションホイールの周縁部に保持された破壊性カプセルと、前記インサーションホイールの前記周縁部と、に対して可塑剤を付与する工程と、
前記インサーションホイールの前記周縁部を、前記インサーションホイールの接線方向に延びる繊維束内に埋没させ、かつ前記破壊性カプセルを離脱させて、前記破壊性カプセルを前記繊維束内に埋め込む工程と、
を含むたばこ製品用のフィルターセグメントの製造方法。 A step of applying a plasticizer to the destructive capsule held on the peripheral edge of the insertion wheel and the peripheral edge of the insertion wheel.
A step of burying the peripheral portion of the insertion wheel in a fiber bundle extending in the tangential direction of the insertion wheel and detaching the destructive capsule to embed the destructive capsule in the fiber bundle.
How to make filter segments for tobacco products, including. - 前記インサーションホイールの前記周縁部に対して前記可塑剤を噴霧することで、前記破壊性カプセルと前記周縁部に対して前記可塑剤を付与する請求項1に記載のフィルターセグメントの製造方法。 The method for manufacturing a filter segment according to claim 1, wherein the plasticizer is applied to the destructive capsule and the peripheral portion by spraying the plasticizer onto the peripheral portion of the insertion wheel.
- 前記インサーションホイールのホイール面に対して略垂直な方向から前記可塑剤を噴霧する請求項2に記載のフィルターセグメントの製造方法。 The method for manufacturing a filter segment according to claim 2, wherein the plasticizer is sprayed from a direction substantially perpendicular to the wheel surface of the insertion wheel.
- 前記インサーションホイールのホイール面に対して略垂直な方向から、前記インサーションホイールと前記破壊性カプセルとの境界を指向して、前記可塑剤を噴霧する請求項3に記載のフィルターセグメントの製造方法。 The method for manufacturing a filter segment according to claim 3, wherein the plasticizer is sprayed toward the boundary between the insertion wheel and the destructive capsule from a direction substantially perpendicular to the wheel surface of the insertion wheel. ..
- 前記インサーションホイールのホイール面に対して略平行な方向から前記可塑剤を噴霧する請求項2に記載のフィルターセグメントの製造方法。 The method for manufacturing a filter segment according to claim 2, wherein the plasticizer is sprayed from a direction substantially parallel to the wheel surface of the insertion wheel.
- 前記可塑剤を7g/分~32g/分の速度で噴霧する請求項2から5のいずれか一項に記載のフィルターセグメントの製造方法。 The method for producing a filter segment according to any one of claims 2 to 5, wherein the plasticizer is sprayed at a rate of 7 g / min to 32 g / min.
- 前記インサーションホイールの周縁部の端部から2mm~20mm離れた位置から前記可塑剤を噴霧する請求項2から6のいずれか一項に記載のフィルターセグメントの製造方法。 The method for manufacturing a filter segment according to any one of claims 2 to 6, wherein the plasticizer is sprayed from a position 2 mm to 20 mm away from the end of the peripheral edge of the insertion wheel.
- 複数の前記破壊性カプセルを前記繊維束内に5~15mmの間隔で埋め込む請求項1から7のいずれか一項に記載のフィルターセグメントの製造方法。 The method for manufacturing a filter segment according to any one of claims 1 to 7, wherein a plurality of the destructive capsules are embedded in the fiber bundle at intervals of 5 to 15 mm.
- 前記可塑剤が、クエン酸トリエチル、クエン酸アセチルトリエチル、フタル酸ジブチル、フタル酸ジアリル、フタル酸ジエチル、フタル酸ジメチル、フタル酸ジ-2-メトキシエチル、酒石酸ジブチル、オルト-ベンゾイル安息香酸エチル、エチルフタリル・エチルグリコレート、メチルフタリル・エチルグリコレート、N-エチルトルエンスルホアミド、トリアセチン、パラ-トルエンスルホン酸オルト-クレジル、リン酸トリエチル、リン酸トリフェニル、及びトリプロピオニンからなる群から選択される少なくとも一種の化合物である請求項1から8のいずれか一項に記載のフィルターセグメントの製造方法。 The plasticizers are triethyl citrate, acetyltriethyl citrate, dibutyl phthalate, diallyl phthalate, diethyl phthalate, dimethyl phthalate, di-2-methoxyethyl phthalate, dibutyl tartrate, ethyl ortho-benzoylbenzoate, ethyl phthalyl. At least one selected from the group consisting of ethyl glycolate, methylphthalyl ethyl glycolate, N-ethyltoluenesulfoamide, triacetin, ortho-cresyl para-toluenesulfonate, triethyl phosphate, triphenyl phosphate, and tripropionin. The method for producing a filter segment according to any one of claims 1 to 8, which is a compound.
- 前記可塑剤がトリアセチンである請求項9に記載のフィルターセグメントの製造方法。 The method for producing a filter segment according to claim 9, wherein the plasticizer is triacetin.
- 前記破壊性カプセルの表面が、デンプン、デキストリン、多糖類、寒天、ジェランガム、ゼラチン、天然ゲル化剤、グリセリン、ソルビトール、及び塩化カルシウムからなる群から選択される少なくとも一種の化合物によって構成される請求項1から10のいずれか一項に記載のフィルターセグメントの製造方法。 Claimed that the surface of the destructive capsule is composed of at least one compound selected from the group consisting of starch, dextrin, polysaccharides, agar, gellan gum, gelatin, natural gelling agents, glycerin, sorbitol, and calcium chloride. The method for manufacturing a filter segment according to any one of 1 to 10.
- 前記繊維が酢酸セルロース繊維である請求項1から11のいずれか一項に記載のフィルターセグメントの製造方法。 The method for producing a filter segment according to any one of claims 1 to 11, wherein the fiber is a cellulose acetate fiber.
- 前記破壊性カプセルが略球形である請求項1から12のいずれか一項に記載のフィルターセグメントの製造方法。 The method for manufacturing a filter segment according to any one of claims 1 to 12, wherein the destructive capsule is substantially spherical.
- 前記破壊性カプセルの径が1.0~3.5mmである請求項13に記載のフィルターセグメントの製造方法。 The method for manufacturing a filter segment according to claim 13, wherein the destructive capsule has a diameter of 1.0 to 3.5 mm.
- 周縁部に破壊性カプセルを脱着可能に保持する回転可能なインサーションホイールを備える破壊性カプセル供給部材と、
搬送される繊維束を前記インサーションホイールの接線方向に誘導する繊維束誘導部材と、
前記周縁部及び前記周縁部に保持された破壊性カプセルに可塑剤を付与する可塑剤供給部材と、
を備えるたばこ製品用のフィルターセグメントの製造装置であって、
前記インサーションホイールと前記繊維束とが接点を有し、前記接点において前記インサーションホイールの前記周縁部が前記繊維束内に埋没されるように、前記破壊性カプセル供給部材と前記繊維束誘導部材とが位置づけられており、
前記可塑剤供給部材は、前記接点よりも前記繊維束の搬送方向に対して後方に位置する前記周縁部及び前記周縁部に保持された前記破壊性カプセルに、可塑剤を付与するように設けられている、フィルターセグメントの製造装置。 A destructive capsule feeder with a rotatable insertion wheel that holds the destructive capsule detachably on the periphery, and a destructive capsule feeder.
A fiber bundle guiding member that guides the conveyed fiber bundle in the tangential direction of the insertion wheel,
A plasticizer supply member that imparts a plasticizer to the peripheral portion and the destructive capsule held in the peripheral portion, and
A filter segment manufacturing device for tobacco products equipped with
The destructive capsule supply member and the fiber bundle guiding member so that the insertion wheel and the fiber bundle have a contact point and the peripheral edge portion of the insertion wheel is buried in the fiber bundle at the contact point. Is positioned,
The plasticizer supply member is provided so as to apply the plasticizer to the peripheral portion located behind the contact point in the transport direction of the fiber bundle and the destructive capsule held in the peripheral portion. The filter segment manufacturing equipment. - 前記可塑剤供給部材が、前記周縁部及び前記周縁部に保持された前記破壊性カプセルに可塑剤を噴霧する可塑剤噴霧部材である請求項15に記載のフィルターセグメントの製造装置。 The filter segment manufacturing apparatus according to claim 15, wherein the plasticizer supply member is a plasticizer spraying member that sprays a plasticizer onto the peripheral portion and the destructive capsule held on the peripheral portion.
- 前記可塑剤噴霧部材が、前記インサーションホイールのホイール面に対して略垂直な方向から前記可塑剤を噴霧する請求項16に記載のフィルターセグメントの製造装置。 The filter segment manufacturing apparatus according to claim 16, wherein the plasticizer spraying member sprays the plasticizer from a direction substantially perpendicular to the wheel surface of the insertion wheel.
- 前記可塑剤噴霧部材が、前記インサーションホイールのホイール面に対して略垂直な方向から、前記インサーションホイールと前記破壊性カプセルとの境界を指向して、前記可塑剤を噴霧する請求項17に記載のフィルターセグメントの製造装置。 17. The plasticizer spraying member sprays the plasticizer from a direction substantially perpendicular to the wheel surface of the insertion wheel toward the boundary between the insertion wheel and the destructive capsule. The described filter segment manufacturing equipment.
- 前記可塑剤噴霧部材が、前記インサーションホイールのホイール面に対して略平行な方向から前記可塑剤を噴霧する請求項16に記載のフィルターセグメントの製造装置。 The filter segment manufacturing apparatus according to claim 16, wherein the plasticizer spraying member sprays the plasticizer from a direction substantially parallel to the wheel surface of the insertion wheel.
- 前記可塑剤噴霧部材が、前記可塑剤を7g/分~32g/分の速度で噴霧する請求項16から19のいずれか一項に記載のフィルターセグメントの製造装置。 The filter segment manufacturing apparatus according to any one of claims 16 to 19, wherein the plasticizer spraying member sprays the plasticizer at a rate of 7 g / min to 32 g / min.
- 前記可塑剤噴霧部材が、前記インサーションホイールの周縁部の端部から2mm~20mm離れた位置から前記可塑剤を噴霧する請求項16から20のいずれか一項に記載のフィルターセグメントの製造装置。 The filter segment manufacturing apparatus according to any one of claims 16 to 20, wherein the plasticizer spraying member sprays the plasticizer from a position 2 mm to 20 mm away from the end of the peripheral edge of the insertion wheel.
- 前記インサーションホイールが、複数の前記破壊性カプセルを前記繊維束内に5~15mmの間隔で埋め込めるように前記破壊性カプセルを保持する請求項15から21のいずれか一項に記載のフィルターセグメントの製造装置。 The filter segment according to any one of claims 15 to 21, wherein the insertion wheel holds the destructive capsules so that a plurality of the destructive capsules can be embedded in the fiber bundle at intervals of 5 to 15 mm. Manufacturing equipment.
- 前記可塑剤が、クエン酸トリエチル、クエン酸アセチルトリエチル、フタル酸ジブチル、フタル酸ジアリル、フタル酸ジエチル、フタル酸ジメチル、フタル酸ジ-2-メトキシエチル、酒石酸ジブチル、オルト-ベンゾイル安息香酸エチル、エチルフタリル・エチルグリコレート、メチルフタリル・エチルグリコレート、N-エチルトルエンスルホアミド、トリアセチン、パラ-トルエンスルホン酸オルト-クレジル、リン酸トリエチル、リン酸トリフェニル、及びトリプロピオニンからなる群から選択される少なくとも一種の化合物である請求項15から22のいずれか一項に記載のフィルターセグメントの製造装置。 The plasticizers are triethyl citrate, acetyltriethyl citrate, dibutyl phthalate, diallyl phthalate, diethyl phthalate, dimethyl phthalate, di-2-methoxyethyl phthalate, dibutyl tartrate, ethyl ortho-benzoylbenzoate, ethyl phthalyl. At least one selected from the group consisting of ethyl glycolate, methylphthalyl ethyl glycolate, N-ethyltoluenesulfoamide, triacetin, ortho-cresyl para-toluenesulfonate, triethyl phosphate, triphenyl phosphate, and tripropionin. The apparatus for producing a filter segment according to any one of claims 15 to 22, which is a compound.
- 前記可塑剤がトリアセチンである請求項23に記載のフィルターセグメントの製造装置。 The apparatus for manufacturing a filter segment according to claim 23, wherein the plasticizer is triacetin.
- 前記破壊性カプセルの表面が、デンプン、デキストリン、多糖類、寒天、ジェランガム、ゼラチン、天然ゲル化剤、グリセリン、ソルビトール、及び塩化カルシウムからなる群から選択される少なくとも一種の化合物によって構成される請求項15から24のいずれか一項に記載のフィルターセグメントの製造装置。 Claimed that the surface of the destructive capsule is composed of at least one compound selected from the group consisting of starch, dextrin, polysaccharides, agar, gellan gum, gelatin, natural gelling agents, glycerin, sorbitol, and calcium chloride. The apparatus for manufacturing a filter segment according to any one of 15 to 24.
- 前記繊維が酢酸セルロース繊維である請求項15から25のいずれか一項に記載のフィルターセグメントの製造装置。 The apparatus for manufacturing a filter segment according to any one of claims 15 to 25, wherein the fiber is a cellulose acetate fiber.
- 前記破壊性カプセルが略球形である請求項15から26のいずれか一項に記載のフィルターセグメントの製造装置。 The apparatus for manufacturing a filter segment according to any one of claims 15 to 26, wherein the destructive capsule is substantially spherical.
- 前記破壊性カプセルの径が1.0~3.5mmである請求項27に記載のフィルターセグメントの製造装置。 The filter segment manufacturing apparatus according to claim 27, wherein the destructive capsule has a diameter of 1.0 to 3.5 mm.
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JP2022566566A JP7420974B2 (en) | 2020-12-03 | 2020-12-03 | Filter segment manufacturing method and manufacturing device |
EP20964270.1A EP4256981A4 (en) | 2020-12-03 | 2020-12-03 | Filter segment manufacturing method and manufacturing apparatus |
PCT/JP2020/044954 WO2022118417A1 (en) | 2020-12-03 | 2020-12-03 | Filter segment manufacturing method and manufacturing apparatus |
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JP2012523223A (en) * | 2009-04-09 | 2012-10-04 | ブリティッシュ アメリカン タバコ (インヴェストメンツ) リミテッド | Equipment for introducing objects into filter rod material |
JP5292410B2 (en) | 2008-10-23 | 2013-09-18 | 日本たばこ産業株式会社 | Non-combustion type flavor suction article |
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WO2019130500A1 (en) * | 2017-12-27 | 2019-07-04 | 日本たばこ産業株式会社 | Smoking article |
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2020
- 2020-12-03 EP EP20964270.1A patent/EP4256981A4/en active Pending
- 2020-12-03 WO PCT/JP2020/044954 patent/WO2022118417A1/en unknown
- 2020-12-03 JP JP2022566566A patent/JP7420974B2/en active Active
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JP5292410B2 (en) | 2008-10-23 | 2013-09-18 | 日本たばこ産業株式会社 | Non-combustion type flavor suction article |
JP5990500B2 (en) | 2009-03-23 | 2016-09-14 | 日本たばこ産業株式会社 | Non-combustion type flavor suction article |
JP2012523223A (en) * | 2009-04-09 | 2012-10-04 | ブリティッシュ アメリカン タバコ (インヴェストメンツ) リミテッド | Equipment for introducing objects into filter rod material |
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JP7420974B2 (en) | 2024-01-23 |
EP4256981A1 (en) | 2023-10-11 |
EP4256981A4 (en) | 2024-08-28 |
JPWO2022118417A1 (en) | 2022-06-09 |
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