WO2022180743A1 - Engine muffler, v engine, and work machine - Google Patents
Engine muffler, v engine, and work machine Download PDFInfo
- Publication number
- WO2022180743A1 WO2022180743A1 PCT/JP2021/007154 JP2021007154W WO2022180743A1 WO 2022180743 A1 WO2022180743 A1 WO 2022180743A1 JP 2021007154 W JP2021007154 W JP 2021007154W WO 2022180743 A1 WO2022180743 A1 WO 2022180743A1
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- WO
- WIPO (PCT)
- Prior art keywords
- muffler
- engine
- chamber
- pipe
- catalyst
- Prior art date
Links
- 238000005192 partition Methods 0.000 claims abstract description 44
- 239000003054 catalyst Substances 0.000 claims description 109
- 230000003584 silencer Effects 0.000 claims description 36
- 230000002093 peripheral effect Effects 0.000 claims description 33
- 230000030279 gene silencing Effects 0.000 claims description 12
- 230000007423 decrease Effects 0.000 claims description 6
- 238000000638 solvent extraction Methods 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 46
- 238000011144 upstream manufacturing Methods 0.000 description 19
- 238000003466 welding Methods 0.000 description 16
- 230000003014 reinforcing effect Effects 0.000 description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 6
- 239000000470 constituent Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
Definitions
- the present invention relates to an engine muffler, a V-type engine, and a working machine.
- An exhaust system for discharging the exhaust gas generated during the combustion process.
- An exhaust system includes an exhaust pipe for passing exhaust gas, a catalyst for purifying the exhaust gas, a muffler for reducing exhaust noise, and the like.
- an exhaust gas generated during a combustion process passes through an exhaust pipe, a catalyst, and a muffler in order, and then is discharged to the outside of the engine.
- Patent Document 1 discloses an engine muffler that includes a muffler body having a plurality of exhaust chambers and a partition member that partitions the plurality of exhaust chambers.
- Patent Document 1 does not take into consideration the relationship between the volumes of the plurality of exhaust chambers formed in the muffler body, it is difficult to sufficiently improve the muffler performance of the engine muffler.
- an object of the present invention is to improve the silencing performance of an engine muffler.
- a muffler (41) for an engine comprising a muffler body (94) having a plurality of sound deadening chambers (111 to 113) and a plurality of mufflers partitioning the plurality of sound deadening chambers (111 to 113).
- the plurality of muffling chambers include a first muffling chamber (111) provided with an exhaust gas inlet (109) and a second muffling chamber communicating with the first muffling chamber A muffler chamber (112) and a third muffler chamber (113) communicating with the second muffler chamber, wherein the volumes of the plurality of mufflers are equal to the volume of the first muffler and the volume of the second muffler. The volume is smaller in the order of the volume and the volume of the third silencer chamber.
- the first sound deadening chamber is formed at one longitudinal end of the muffler main body
- the second sound deadening chamber is formed at the other longitudinal end of the muffler main body
- the third sound deadening chamber is formed at the other longitudinal end of the muffler main body.
- the plurality of partition walls are formed between the first sound deadening chamber and the second sound deadening chamber, and the plurality of partition walls include a first partition wall (95) partitioning the first sound deadening chamber and the third sound deadening chamber, and the second sound deadening chamber. and a second partition wall (96) partitioning the third muffling chamber.
- the first to third muffler chambers can be formed inside the muffler body with a simple configuration.
- first muffler chamber and the second muffler chamber may communicate with each other via a communicating pipe (98) extending in the longitudinal direction of the muffler body.
- the first sound deadening chamber and the second sound deadening chamber separated by the third sound deadening chamber can be communicated with each other with a simple configuration.
- the communication pipe penetrates the first partition and the second partition, and one end of the communication pipe is provided with a communication port (121) that communicates with the first silencer chamber.
- a large number of communication holes (123) communicating with the second silencer chamber may be provided in an outer peripheral portion of the communication pipe.
- the exhaust gas that has flowed into the communication pipe through the communication port diffuses into the second silencer chamber through the large number of communication holes. Therefore, it is possible to further improve the silencing performance of the engine muffler.
- the second sound deadening chamber and the third sound deadening chamber may communicate with each other through a large number of small holes (115) provided in the second partition wall.
- the exhaust gas that has flowed into the second silencer chamber diffuses into the third silencer chamber through the numerous small holes. Therefore, it is possible to further improve the silencing performance of the engine muffler.
- the third noise reduction chamber may communicate with the external space (S) on one side in the longitudinal direction of the muffler body via a discharge pipe (99) extending in the longitudinal direction of the muffler body.
- the third noise reduction chamber arranged in the longitudinal center of the muffler body can be communicated with the external space on one side in the longitudinal direction of the muffler body with a simple configuration.
- the muffler body includes a cylindrical portion (101) extending in the longitudinal direction of the muffler body, and a pair of lid portions (102) covering openings at both ends of the cylindrical portion
- the discharge pipe includes: The pair of lid portions, the first partition wall, and the second partition wall may be penetrated to protrude on both sides in the longitudinal direction of the muffler main body.
- the outer peripheral portion of the discharge pipe is provided with a large number of outer peripheral holes (127) communicating with the third silencer chamber, and a pair of openings (125) are provided at both ends in the longitudinal direction of the discharge pipe. ) may be provided, and either one of the openings may be closed by a lid member (126).
- the exhaust gas that has flowed into the third silencer chamber diffuses into the exhaust pipe through the large number of outer peripheral holes. Therefore, it is possible to further improve the silencing performance of the engine muffler. Further, by closing the opening at one longitudinal end of the exhaust pipe with a cover member, the exhaust gas can be discharged from the opening at the other longitudinal end of the exhaust pipe. On the other hand, if the opening at the other end in the longitudinal direction of the exhaust pipe is closed with a lid member, the exhaust gas can be discharged from the opening at the one end in the longitudinal direction. That is, the direction in which the exhaust gas is discharged from the muffler can be selected from two directions according to the layout of the muffler or the like.
- one aspect of the present invention is a V-type engine (1) comprising a crankcase (7) rotatably supporting a crankshaft (11) and a pair of cylinder banks extending from the crankcase. (8, 9); and the engine muffler connected to the engine body, wherein the muffler body is fixed to the crankcase and the pair of cylinder banks.
- the muffler can be brought closer to the engine body, and the muffler can be fixed to the engine body in good balance. Therefore, there is no need to fix the muffler to the frame around the engine body, and the work of fixing the muffler can be facilitated. Also, by bringing the muffler closer to the engine body, the engine can be made compact.
- the V-type engine further comprises a catalyst (33) for purifying exhaust gas discharged from the engine body, and a catalyst pipe (34) that houses the catalyst, and the muffler body is: It may be fixed to the crankcase, the pair of cylinder banks, and the catalyst pipe.
- the catalyst pipe can be used to increase the fixing strength of the muffler to the engine body. Further, by bringing the engine body, the catalyst pipe, and the muffler close to each other, the engine can be made even more compact.
- the muffler body may overlap the catalyst pipe and the pair of cylinder banks when viewed in the axial direction of the crankshaft.
- the catalyst may have a volume equal to or more than half of the total displacement of the V-type engine.
- one aspect of the present invention is a working machine (P), which includes the engine muffler or the V-type engine.
- FIG. 1 is a side view showing a V-type engine according to a first embodiment of the present invention
- FIG. 1 is a rear view showing a V-type engine according to a first embodiment of the present invention
- 1 is a perspective view showing an engine body and an air cleaner according to a first embodiment of the present invention
- FIG. 1 is an exploded perspective view showing a V-type engine according to a first embodiment of the present invention
- 1 is an exploded perspective view showing a V-type engine according to a first embodiment of the present invention
- BRIEF DESCRIPTION OF THE DRAWINGS Sectional drawing which shows the catalyst pipe which concerns on 1st Embodiment of this invention 1 is a sectional view showing a muffler according to a first embodiment of the invention
- FIG. 2 is an exploded perspective view showing a V-type engine according to a second embodiment of the present invention
- FIG. 2 is an exploded perspective view showing a V-type engine according to a second embodiment of the present invention;
- FIG. 1 a horizontal type V-type engine 1 (hereinafter abbreviated as "engine 1") according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 7.
- FIG. 1 the right side of the drawing in FIG. 1 is defined as the front side (front side) of the engine 1 .
- fixed by a bolt it means a case where it is fixed by a normal bolt having a threaded portion only on one side, and a case where it is fixed by a normal bolt having a threaded portion on both sides. including both cases where it is fixed by a stud bolt with
- the engine 1 is a general-purpose engine used as a power source for the work machine P.
- the working machine P is a cutting machine such as a concrete cutter, a floor processing machine such as a floor leveling machine, a high-pressure washer, a generator, or the like.
- the engine 1 is configured by an OHV air-cooled two-cylinder engine.
- the engine 1 may be an engine of a type other than the OHV type (for example, an OHC type engine), or an engine of a type other than an air-cooled type (for example, a water-cooled engine). It may be an engine with three or more cylinders.
- the engine 1 may be a multi-cylinder engine (for example, an in-line engine) other than the V-type engine, or may be a single-cylinder engine.
- the engine 1 has an engine body 3 , an air cleaner 4 arranged above the engine body 3 , and an exhaust device 5 arranged behind and above the engine body 3 .
- the constituent elements of the engine 1 will be described in order below.
- the engine body 3 includes a crankcase 7, a first cylinder bank 8 extending upward to the right from the crankcase 7, a second cylinder bank 9 extending upward to the left from the crankcase 7, contains.
- a crankshaft 11 is rotatably supported in the central portion of the crankcase 7 .
- the crankshaft 11 is rotatably provided around a rotation axis X extending in the front-rear direction. That is, the engine 1 is a horizontal type engine in which the rotation axis X of the crankshaft 11 extends horizontally.
- a PTO shaft 12 power take-off shaft: an example of an output portion
- the PTO shaft 12 is connected to a working portion of the working machine P (for example, a blade of a concrete cutter), and is configured to rotate according to the rotation of the PTO shaft 12 .
- the PTO shaft 12 protrudes rearward from a rear surface 7a (side surface) of the crankcase 7 and extends in the front-rear direction.
- a pair of left and right first fixed bosses 13 are provided on the upper portion of the rear surface 7a of the crankcase 7 .
- the first and second cylinder banks 8 and 9 are arranged in the left-right direction (the width direction of the engine body 3).
- the first and second cylinder banks 8 and 9 are provided obliquely above the crankcase 7, respectively.
- a piston (not shown) is housed in the lower part (cylinder) of the first and second cylinder banks 8, 9 so as to be able to reciprocate.
- the piston is connected to the crankshaft 11 via a connecting rod (not shown).
- the upper portions (cylinder heads) of the first and second cylinder banks 8 and 9 define combustion chambers (not shown) together with the pistons.
- An intake port (not shown) that communicates with the combustion chamber is opened in the upper left and right inner surfaces of the first and second cylinder banks 8 and 9 .
- An exhaust port 19 communicating with the combustion chamber is opened in the upper rear surface of the first and second cylinder banks 8 and 9 , and a flange surface 20 is formed around the exhaust port 19 .
- a temperature sensor 21 (see FIG. 4) is arranged above the first cylinder bank 8 to detect its temperature. Note that in other embodiments, the temperature sensors 21 may be arranged in both the first and second cylinder banks 8 and 9, or the temperature sensors 21 may be arranged in the first and second cylinder banks 8 and 9. It doesn't have to be.
- a second fixed boss 22 is provided on the inner side of the flange surface 20 in the left-right direction on the upper rear surfaces of the first and second cylinder banks 8 and 9 .
- a third fixed boss 23 is provided above the flange surface 20 on the rear surface of the upper portion of the first cylinder bank 8 .
- An L-shaped mounting plate 24 (see FIG. 4) is fixed to the third fixed boss 23 with a bolt (not shown).
- a fourth fixed boss 25 is provided above the flange surface 20 on the rear surface of the upper portion of the second cylinder bank 9 .
- the air cleaner 4 has a flat shape (plate shape) elongated in the left-right direction and the front-rear direction.
- the air cleaner 4 is arranged between the first and second cylinder banks 8 and 9 of the engine body 3 .
- the air cleaner 4 is connected to the intake ports (not shown) of the first and second cylinder banks 8 and 9 via intake pipes (not shown), and the air cleaned by the air cleaner 4 passes through the intake ports. into a combustion chamber (not shown).
- the exhaust device 5 is a device for discharging exhaust gas discharged from the engine body 3 to the outside of the engine 1 .
- it means upstream or downstream in the exhaust direction (that is, the direction in which the exhaust gas flows in the exhaust device 5).
- a dashed-dotted line arrow appropriately attached to each figure indicates the exhaust direction.
- the exhaust system 5 includes first and second exhaust pipes 31 and 32, a catalyst 33, a catalyst pipe 34, an oxygen sensor 35, a temperature sensor 36, first and second 2 reinforcing members 37 and 38, a heat shield member 39, and an engine muffler 41 (hereinafter abbreviated as "muffler 41").
- muffler 41 engine muffler 41
- first and second exhaust pipes 31 and 32 of the exhaust system 5 are arranged rearward of the engine body 3 and arranged in the left-right direction.
- the inner diameters of the first and second exhaust pipes 31 , 32 are larger than the inner diameters of the exhaust ports 19 of the first and second cylinder banks 8 , 9 .
- the length of the second exhaust pipe 32 is longer than the length of the first exhaust pipe 31 .
- the first exhaust pipe 31 extends upward while curving.
- a first fixed flange 44 is provided on the outer periphery of the lower end (upstream end) of the first exhaust pipe 31 .
- the first fixed flange 44 is fixed to the flange surface 20 of the first cylinder bank 8 with a pair of bolts (not shown). Thereby, the lower end of the first exhaust pipe 31 is connected to the exhaust port 19 of the first cylinder bank 8 .
- the left portion (upstream portion) of the second exhaust pipe 32 extends from left to right while curving.
- a central portion in the left-right direction of the second exhaust pipe 32 extends linearly from left to right.
- the right portion (downstream portion) of the second exhaust pipe 32 extends upward while curving.
- a second fixed flange 47 is provided on the outer periphery of the left end (upstream end) of the second exhaust pipe 32 .
- the second fixed flange 47 is fixed to the flange surface 20 of the second cylinder bank 9 with a pair of bolts (not shown). Thereby, the left end of the second exhaust pipe 32 is connected to the exhaust port 19 of the second cylinder bank 9 .
- the catalyst 33 of the exhaust device 5 has a columnar shape elongated in the left-right direction. That is, in this embodiment, the longitudinal direction of the catalyst 33 is the left-right direction.
- the catalyst 33 is composed of a three-way catalyst. The catalyst 33 purifies the exhaust gas by chemically converting harmful components of the exhaust gas discharged from the engine body 3 through the first and second exhaust pipes 31 and 32 into harmless components.
- catalyst pipe 34 of exhaust system 5 is arranged behind air cleaner 4 and adjacent to air cleaner 4 .
- the catalyst pipe 34 is arranged above the PTO shaft 12 and protrudes rearward (laterally) from the rear surface 7 a (side surface) of the crankcase 7 .
- the outer surface of the catalyst pipe 34 (the surface opposite to the surface facing the engine body 3) is covered with a cover member (not shown).
- the catalyst pipe 34 is arranged adjacent to the first and second cylinder banks 8,9.
- the catalyst pipe 34 extends in the left-right direction from the upper end side (front end side) of the first cylinder bank 8 to the upper end side (front end side) of the second cylinder bank 9 .
- the catalyst pipe 34 is accommodated within the width W of the engine body 3 when viewed in the front-rear direction (the axial direction of the crankshaft 11).
- catalyst pipe 34 has a cylindrical shape elongated in the left-right direction. That is, in this embodiment, the longitudinal direction of the catalyst pipe 34 is the left-right direction. Note that, in other embodiments, the catalyst pipe 34 may have a shape other than a cylindrical shape (for example, a square tube shape).
- the catalyst pipe 34 is arranged downstream of the first and second exhaust pipes 31 and 32 .
- the catalyst pipe 34 accommodates the catalyst 33 .
- the catalyst pipe 34 includes an introduction cylinder 51 , an inner cylinder 52 , an outlet cylinder 53 , an outer cylinder 54 , a lid 55 and a cover 56 .
- the arrow M in FIG. 4 indicates the lateral range of the catalyst pipe 34 (the range from the left end of the lead-out cylinder 53 to the right end of the cover 56).
- the inner diameters of the introduction cylinder 51, the inner cylinder 52, and the discharge cylinder 53 that is, the inner diameter of the portion of the catalyst pipe 34 through which the exhaust gas flows) larger than the inner diameter of
- the introduction cylinder 51 extends in the left-right direction.
- First and second exhaust gas introduction ports 58 and 59 are provided on the lower surface of the introduction cylinder 51 at intervals in the left-right direction.
- the upper end (downstream end) of the first exhaust pipe 31 is connected to the first inlet 58 on the right side (upstream side) of the catalyst 33 .
- the right end (downstream end) of the second exhaust pipe 32 is connected to the second inlet 59 on the right side (upstream side) of the catalyst 33 .
- a first mounting boss 60 is provided on the front surface of the introduction cylinder 51 (the surface facing the first and second introduction ports 58 and 59).
- the first mounting boss 60 is arranged on the left side of the first introduction port 58 and on the right side of the second introduction port 59 . That is, the first mounting boss 60 is arranged between the first introduction port 58 and the second introduction port 59 in the left-right direction.
- a fixed piece 61 protrudes rearward from the outer peripheral surface of the introduction cylinder 51 . Note that the fixing piece 61 is omitted except for FIG.
- the inner tubular body 52 extends in the left-right direction.
- the inner cylinder 52 is arranged on the left side (downstream side) of the introduction cylinder 51 .
- the inner circumference of the right end of the inner cylinder 52 is fixed to the outer circumference of the left end of the introduction cylinder 51 by welding.
- the inner cylindrical body 52 covers the outer circumference of the catalyst 33 .
- the inner peripheral surface of the inner cylindrical body 52 is fixed to the outer peripheral surface of the catalyst 33 by welding.
- the lead-out cylinder 53 extends in the left-right direction.
- the lead-out cylinder 53 is arranged on the left side (downstream side) of the inner cylinder 52 .
- a first reduced diameter portion 63 whose diameter is reduced from the left side (downstream side) to the right side (upstream side) is provided on the right side portion of the lead-out cylinder 53 .
- the left side of the inner cylindrical body 52 is slidably fitted to the right end of the lead-out cylindrical body 53 on the right side (upstream side) of the first reduced diameter portion 63 .
- a tapered portion 64 whose diameter decreases from the right side (upstream side) to the left side (downstream side) is provided in the central portion of the lead-out cylinder 53 in the left-right direction.
- a second mounting boss 65 is provided on the front surface of the tapered portion 64 .
- An exhaust gas outlet port 66 is provided at the left end of the outlet cylinder 53 , and a connection flange 67 is provided on the outer circumference of the outlet port 66 .
- the connection flange 67 is fixed to the left end of the lead-out cylinder 53 by welding.
- the outer cylindrical body 54 extends in the left-right direction.
- the outer cylindrical body 54 is arranged on the outer circumference of the inner cylindrical body 52 .
- a right side portion of the outer cylindrical body 54 is provided with a second reduced diameter portion 69 whose diameter is reduced from the left side (downstream side) to the right side (upstream side).
- the inner periphery of the right end portion of the outer cylinder 54 is located on the right side (upstream side) of the welded portion between the introduction cylinder 51 and the inner cylinder 52 and the second reduced diameter portion 69, and the outer periphery of the left side of the introduction cylinder 51. fixed by welding.
- the inner circumference of the left end portion of the outer cylinder 54 is fixed to the outer circumference of the right side of the lead-out cylinder 53 on the left side (downstream side) of the first reduced diameter portion 63 of the lead-out cylinder 53 by welding.
- a fixing piece 70 protrudes rearward from the outer peripheral surface of the outer cylindrical body 54 . Note that the fixing piece 70 is omitted except for FIG.
- the lid body 55 includes a closing piece 73 and a projecting piece 74 that projects rightward from the closing piece 73 .
- the closing piece 73 is fixed to the inner periphery of the right end (upstream end) of the introduction cylinder 51 by welding. As a result, the lid 55 covers the right end of the introduction cylinder 51 .
- the projecting piece 74 is fixed to the closing piece 73 by welding.
- the cover body 56 extends in the left-right direction.
- the cover body 56 is arranged on the outer periphery of the introduction cylinder 51 .
- the right end (upstream end) of the cover body 56 is fixed to the protruding piece 74 of the lid body 55 by welding.
- the left end (downstream end) of the cover body 56 is fixed by welding to the outer periphery of the right side of the outer cylindrical body 54 on the left side (downstream side) of the second reduced diameter portion 69 of the outer cylindrical body 54 .
- a notch 76 is provided on the front surface of the cover body 56 at a position corresponding to the first mounting boss 60 of the introduction cylinder 51 .
- Holes 78 are provided on the rear surface of the cover body 56 at positions corresponding to the fixed pieces 61 of the introduction cylinder 51 . Note that the holes 78 are omitted except for FIG.
- oxygen sensor 35 of exhaust system 5 is a sensor that detects the oxygen concentration of the exhaust gas discharged from engine body 3 through first and second exhaust pipes 31 and 32 .
- the oxygen sensor 35 is arranged on the right side (upstream side) of the catalyst 33 .
- the oxygen sensor 35 is attached to the first mounting boss 60 of the introduction cylinder 51 of the catalyst pipe 34, and is arranged between the first introduction port 58 and the second introduction port 59 of the introduction cylinder 51 in the left-right direction.
- temperature sensor 36 of exhaust device 5 is a sensor that detects the temperature of the exhaust gas that has passed through catalyst 33 .
- the catalyst 33 can be protected by stopping the operation of the engine 1 when the temperature of the exhaust gas detected by the temperature sensor 36 exceeds a predetermined threshold. That is, the temperature sensor 36 is a sensor for protecting the catalyst.
- the temperature sensor 36 is arranged on the left side (downstream side) of the catalyst 33 .
- the temperature sensor 36 is attached to the second attachment boss 65 of the lead-out cylinder 53 of the catalyst pipe 34 .
- first and second reinforcing members 37 and 38 of the exhaust device 5 are arranged rearward of the engine body 3 and arranged in the left-right direction.
- the first and second reinforcing members 37 and 38 are arranged between the catalyst pipe 34 and the heat shield member 39 .
- the first reinforcing member 37 includes a vertically extending base portion 81 and a projecting portion 82 projecting forward from the lower right portion of the base portion 81 .
- the right side portion of the first reinforcing member 37 is fixed to the outer peripheral surface of the first exhaust pipe 31 by welding.
- the left side portion of the first reinforcing member 37 is fixed to the outer peripheral surface of the second exhaust pipe 32 by welding.
- the second reinforcing member 38 extends vertically.
- the upper part of the second reinforcing member 38 is fixed to the outer peripheral surfaces of the lead-out cylinder 53 and the outer cylinder 54 of the catalyst pipe 34 by welding.
- a lower portion of the second reinforcing member 38 is fixed to the outer peripheral surface of the second exhaust pipe 32 by welding.
- Heat shield member 39> 4 and 5 the heat shield member 39 of the exhaust device 5 is arranged behind the engine body 3 and extends in the left-right direction.
- a heat shield member 39 is arranged between the catalyst pipe 34 and the air cleaner 4 .
- the upper right portion of the heat shield member 39 is fixed to the cover body 56 of the catalyst pipe 34 with a bolt (not shown).
- the lower right portion of the heat shield member 39 is fixed together with the lower portion of the base portion 81 of the first reinforcing member 37 to the second fixed boss 22 (see FIG. 3) of the first cylinder bank 8 by bolts (not shown).
- the upper left portion of the heat shield member 39 is fixed to the upper portion of the second reinforcing member 38 with a bolt (not shown).
- the lower left portion of the heat shield member 39 is fixed together with the lower portion of the second reinforcing member 38 to the second fixed boss 22 (see FIG. 3) of the second cylinder bank 9 with bolts (not shown).
- the muffler 41 of the exhaust system 5 is arranged downstream of the catalyst pipe 34. As shown in FIG. The muffler 41 is not welded to the catalyst pipe 34 and is separable from the catalyst pipe 34 . In another embodiment, the muffler 41 may be fixed to the catalyst pipe 34 by welding or the like. 5 and 7, the muffler 41 has a muffler body 94, a plurality of partition walls 95, 96, an inflow pipe 97, a communication pipe 98, and a discharge pipe 99.
- the muffler body 94 is arranged adjacent to the catalyst pipe 34 behind and below the catalyst pipe 34 .
- the muffler main body 94 protrudes rearward (laterally) from the rear surface 7a (side surface) of the crankcase 7 .
- the outer surface of the muffler body 94 (the surface opposite to the surface facing the engine body 3) is covered with the aforementioned cover member (not shown).
- the muffler main body 94 is arranged parallel to the catalyst pipe 34, and extends from the upper end side (front end side) of the first cylinder bank 8 to the upper end side (front end side) of the second cylinder bank 9. extending in the direction
- the upper portion of the muffler body 94 overlaps the lower portion of the catalyst pipe 34 when viewed in the front-rear direction.
- Left and right side portions of the muffler main body 94 overlap upper portions of the first and second cylinder banks 8 and 9 when viewed in the front-rear direction.
- the muffler main body 94 is contained within the width W of the engine main body 3 when viewed in the front-rear direction.
- the muffler body 94 has a cylindrical shape elongated in the left-right direction. That is, in this embodiment, the longitudinal direction of the muffler main body 94 is the left-right direction. In other embodiments, the muffler main body 94 may have a shape other than a cylindrical shape (for example, a square tube shape).
- the muffler main body 94 includes a cylindrical portion 101 extending in the left-right direction and a pair of lid portions 102 covering openings at both ends of the cylindrical portion 101 .
- a fixing bracket 104 protrudes forward from the central portion in the left-right direction of the outer peripheral surface of the cylindrical portion 101 .
- the fixed bracket 104 is fixed to a pair of left and right first fixed bosses 13 of the crankcase 7 with a pair of bolts (not shown).
- a pair of left and right fixed stays 105 protrude forward from left and right side portions of the outer peripheral surface of the tubular portion 101 .
- the right fixed stay 105 is fixed to the mounting plate 24 fixed to the first cylinder bank 8 with bolts (not shown).
- the left fixed stay 105 is fixed to the fourth fixed boss 25 of the second cylinder bank 9 with a bolt (not shown).
- a pair of left and right fixing pieces (not shown) protrude from the outer peripheral surface of the cylindrical portion 101 .
- the right fixed piece is fixed to the fixed piece 61 of the introduction cylinder 51 of the catalyst pipe 34 with a bolt (not shown).
- the left fixed piece is fixed to the fixed piece 70 of the outer cylindrical body 54 of the catalyst pipe 34 with a bolt (not shown).
- a plurality of muffler chambers 111 to 113 are formed inside the muffler main body 94 .
- the plurality of muffler chambers 111 to 113 are a first muffler chamber 111 formed at the left end of the muffler body 94, a second muffler chamber 112 formed at the right end of the muffler body 94, the first muffler chamber 111 and the second muffler chamber 112. and a third silencer chamber 113 formed between the two silencer chambers 112 .
- the volumes of the plurality of sound deadening chambers 111 to 113 decrease in order of the volume of the first sound deadening chamber 111, the volume of the second deadening chamber 112, and the volume of the third deadening chamber 113.
- An exhaust gas inlet 109 is provided at the left end of the first silencer chamber 111 .
- the inlet 109 is configured by a hole provided in the left lid portion 102 .
- the plurality of partition walls 95 and 96 includes a first partition wall 95 that partitions the first and third noise reduction chambers 111 and 113 in the horizontal direction, and a second partition wall 96 that partitions the second and third noise reduction chambers 112 and 113 in the horizontal direction. and includes A large number of small holes 115 are provided in the second partition wall 96 over the entire area, and the second sound deadening chamber 112 and the third sound deadening chamber 113 communicate with each other through the large number of small holes 115 .
- the inflow pipe 97 is arranged on the left side of the muffler body 94 (outside in the width direction of the engine body 3).
- the inflow pipe 97 is curved in a U shape so as to protrude leftward (outward in the width direction of the engine body 3).
- a connection flange 117 is provided at the front end (upstream end) of the inflow pipe 97 .
- the connection flange 117 is fixed to the connection flange 67 of the outlet cylinder 53 of the catalyst pipe 34 with a pair of bolts (not shown).
- the rear end (downstream end) of the inflow pipe 97 is connected to the inflow port 109 of the first silencer chamber 111 of the muffler body 94 .
- a pipe cover (not shown) is attached to the outer peripheral surface of the inflow pipe 97 .
- the communicating pipe 98 extends in the left-right direction.
- the communicating pipe 98 is supported by the first and second partition walls 95 and 96 by passing through the first and second partition walls 95 and 96 .
- a communication port 121 that communicates with the first silencer chamber 111 is provided at the left end (upstream end) of the communication pipe 98 .
- a cap 122 is fixed to the right end (downstream end) of the communicating pipe 98 by welding. Thereby, the right end of the communicating pipe 98 is covered with the cap 122 .
- a large number of communication holes 123 communicating with the second silencer chamber 112 are provided in the outer peripheral portion of the communication pipe 98 .
- the discharge pipe 99 extends in the left-right direction.
- the exhaust pipe 99 passes through the pair of lid portions 102 of the muffler body 94 and the first and second partition walls 95 and 96, thereby connecting the pair of lid portions 102 and the first and second partition walls 95 and 96 of the muffler body 94.
- a large number of outer peripheral holes 127 communicating with the third noise reduction chamber 113 are provided on the outer peripheral portion of the discharge pipe 99 .
- Both left and right ends of the discharge pipe 99 protrude to both sides of the muffler main body 94 in the left and right direction.
- a pair of openings 125 are provided at both left and right ends of the discharge pipe 99 .
- a lid member 126 is fixed by welding to an opening 125 formed at the right end of the discharge pipe 99 .
- the opening 125 formed at the right end of the discharge pipe 99 is closed by the lid member 126 .
- An opening 125 formed at the left end of the exhaust pipe 99 is not closed by a lid member 126 and communicates with the external space S on the left side of the muffler body 94 .
- the third silencer chamber 113 and the external space S on the left side of the muffler main body 94 communicate with each other through the exhaust pipe 99 .
- the right edge 99a of the discharge pipe 99 is provided on the outer periphery of the opening 125 formed at the right end of the discharge pipe 99, and the left edge 99b (downstream edge) of the discharge pipe 99 is provided on the outer periphery of the discharge pipe 99. It is provided on the outer circumference of the opening 125 formed at the left end.
- Left and right edge portions 99a and 99b of the discharge pipe 99 protrude to both sides of the muffler main body 94 in the left and right direction.
- Left and right edge portions 99a and 99b of the discharge pipe 99 form a continuous wave shape in the circumferential direction of the discharge pipe 99. As shown in FIG.
- exhaust gas is discharged from the exhaust ports 19 of the first and second cylinder banks 8 and 9 .
- the exhaust gas discharged from the exhaust port 19 flows into the introduction cylinder 51 of the catalyst pipe 34 via the first and second introduction ports 58 and 59.
- the exhaust gas that has flowed into the introduction cylinder 51 of the catalyst pipe 34 passes through the introduction cylinder 51, the inner cylinder 52, and the discharge cylinder 53 of the catalyst pipe 34 in order, and then exits the catalyst pipe 34 through the discharge port 66. It is discharged from the cylinder 53 .
- the exhaust gas passes through the catalyst pipe 34 in this manner, the exhaust gas is purified by the catalyst 33 accommodated in the catalyst pipe 34 .
- the exhaust gas discharged from the outlet cylinder 53 of the catalyst pipe 34 flows into the inflow pipe 97 of the muffler 41 .
- the exhaust gas flows through the inflow port 109 into the first silencer chamber 111 of the muffler 41 .
- the exhaust gas that has flowed into the first noise reduction chamber 111 passes through the first noise reduction chamber 111 and then flows into the communication pipe 98 of the muffler 41 through the communication port 121 .
- the exhaust gas that has flowed into the communication pipe 98 flows into the second muffler chamber 112 of the muffler 41 through a large number of communication holes 123 .
- the exhaust gas flows into the third silencer chamber 113 of the muffler 41 through the small holes 115 of the second partition 96 .
- the exhaust gas that has flowed into the third silencer chamber 113 passes through the third silencer chamber 113 and then flows into the exhaust pipe 99 of the muffler 41 through the many outer perimeter holes 127 .
- the exhaust gas that has flowed into the exhaust pipe 99 passes through the exhaust pipe 99 and is then discharged to the external space S on the left side of the muffler body 94 through an opening 125 formed at the left end of the exhaust pipe 99 . Exhaust noise is reduced by passing the exhaust gas through the muffler 41 in this way.
- the volumes of the plurality of sound deadening chambers 111 to 113 decrease in order of the volume of the first sound deadening chamber 111, the volume of the second deadening chamber 112, and the volume of the third deadening chamber 113.
- FIG. By adopting such a configuration, it is possible to gradually decrease the volumes of the plurality of muffling chambers 111 to 113 from the upstream side to the downstream side. Therefore, the muffler 41 can be improved in silencing performance.
- the plurality of partition walls 95 and 96 include a first partition wall 95 that separates the first noise reduction chamber 111 and the third noise reduction chamber 113 and a second partition wall 96 that separates the second noise reduction chamber 112 and the third noise reduction chamber 113. I'm in. By adopting such a configuration, it is possible to form the first to third silencing chambers 111 to 113 inside the muffler main body 94 with a simple configuration.
- first sound deadening chamber 111 and the second sound deadening chamber 112 communicate with each other via a communication pipe 98 extending in the left-right direction (longitudinal direction of the muffler main body 94).
- a communication pipe 98 extending in the left-right direction (longitudinal direction of the muffler main body 94).
- the communicating pipe 98 penetrates through the first and second partition walls 95 and 96, and a communicating port 121 communicating with the first noise reduction chamber 111 is provided at the left end of the communicating pipe 98.
- a large number of communication holes 123 communicating with the second silencer chamber 112 are provided in the outer peripheral portion.
- the second sound deadening chamber 112 and the third sound deadening chamber 113 communicate with each other through a large number of small holes 115 provided in the second partition wall 96 .
- the exhaust gas that has flowed into the second silencer chamber 112 diffuses into the third silencer chamber 113 through the large number of small holes 115 . Therefore, it is possible to further improve the muffler 41's silencing performance.
- the third noise reduction chamber 113 communicates with the external space S on the left side (one side in the longitudinal direction) of the muffler body 94 via a discharge pipe 99 extending in the left-right direction (longitudinal direction of the muffler body 94).
- the third sound deadening chamber 113 arranged in the lateral center (longitudinal center) of the muffler body 94 can be communicated with the external space S on the left side of the muffler body 94 with a simple configuration. be able to.
- the discharge pipe 99 penetrates the pair of lid portions 102 and the first and second partition walls 95 and 96 and protrudes to both left and right sides (both sides in the longitudinal direction) of the muffler body 94 .
- the discharge pipe 99 penetrates the pair of lid portions 102 and the first and second partition walls 95 and 96 and protrudes to both left and right sides (both sides in the longitudinal direction) of the muffler body 94 .
- the outer peripheral portion of the discharge pipe 99 is provided with a large number of outer peripheral holes 127 communicating with the third silencer chamber 113 .
- the exhaust gas that has flowed into the third silencer chamber 113 diffuses into the exhaust pipe 99 through the large number of outer perimeter holes 127 . Therefore, it is possible to further improve the muffler 41's silencing performance.
- a pair of openings 125 are provided at both left and right ends (both ends in the longitudinal direction) of the discharge pipe 99 .
- the opening 125 formed at the right end of the exhaust pipe 99 is closed by a lid member 126, and the exhaust gas is discharged leftward from the opening 125 formed at the left end of the exhaust pipe 99. ing.
- the opening 125 formed at the left end of the exhaust pipe 99 is closed with a lid member 126, and the exhaust gas is directed rightward from the opening 125 formed at the right end of the exhaust pipe 99. You can discharge it.
- the direction in which the exhaust gas is discharged from the muffler 41 can be selected from two directions according to the layout of the muffler 41 or the like.
- neither of the pair of openings 125 is closed by the lid member 126, and the exhaust gas may be discharged to both the left and right sides from the pair of openings 125.
- the muffler body 94 is fixed to the crankcase 7 and the first and second cylinder banks 8 and 9 .
- the muffler 41 can be brought closer to the engine body 3, and the muffler 41 can be fixed to the engine body 3 in good balance. Therefore, it is not necessary to fix the muffler 41 to the frame around the engine body 3, and the work of fixing the muffler 41 can be facilitated. Also, by bringing the muffler 41 closer to the engine body 3, the engine 1 can be made compact.
- the muffler body 94 is fixed not only to the crankcase 7 and the first and second cylinder banks 8 and 9, but also to the catalyst pipe 34.
- the catalyst pipe 34 can be used to increase the fixing strength of the muffler 41 to the engine body 3 . Further, by bringing the engine main body 3, the catalyst pipe 34, and the muffler 41 close to each other, the engine 1 can be further made compact.
- the muffler body 94 overlaps the catalyst pipe 34 and the first and second cylinder banks 8 and 9 when viewed in the longitudinal direction (the axial direction of the crankshaft 11).
- the degree of proximity between the engine body 3, the catalyst pipe 34, and the muffler 41 can be further increased, and the engine 1 can be made more compact.
- the catalyst pipe 34 containing the catalyst 33 is separated from the muffler 41, so the volume of the catalyst 33 is not limited by the volume of the muffler 41.
- the volume of the catalyst 33 is more than half the total displacement of the engine 1 .
- FIG. 8 A vertical V-type engine 131 (hereinafter simply referred to as "engine 131") according to a second embodiment of the present invention will now be described with reference to FIGS. 8 to 11.
- FIG. 8 the left side of the drawing in FIG. 8 is defined as the front side (front side) of the engine 131 .
- the description overlapping with that of the first embodiment will be omitted as appropriate.
- the engine 131 has an engine main body 133, an air cleaner 134 arranged above the engine main body 133, and an exhaust device 135 arranged below and in front of the engine main body 133.
- the constituent elements of the engine 131 will be described in order below.
- the engine body 133 includes a crankcase 137, a first cylinder bank 138 extending forward left from the crankcase 137, a second cylinder bank 139 extending forward right from the crankcase 137, contains.
- a crankshaft 141 is rotatably supported in the central portion of the crankcase 137 .
- the crankshaft 141 is rotatably provided around a rotation axis Y extending in the vertical direction. That is, the engine 131 is a vertical type engine in which the rotation axis Y of the crankshaft 141 extends vertically.
- a PTO shaft 142 power take-off shaft: an example of an output section
- the PTO shaft 142 protrudes downward from the lower surface 137a of the crankcase 137 and extends vertically.
- a mounting member 143 is fixed to the lower front surface of the crankcase 137 with a pair of left and right bolts (not shown).
- crankcase 137 is attached to work implement P via engine mount 144 .
- the working machine P is a riding lawn mower.
- a support plate 145 (an example of a support member) is fixed to the first and second cylinder banks 138, 139 with a plurality of bolts (not shown).
- a first fixed plate 146 is fixed to the first cylinder bank 138 with a pair of bolts (not shown).
- a first connecting plate 147 is fixed to the first fixing plate 146 with a pair of bolts (not shown).
- a second fixing plate 148 (an example of a fixing member) is fixed to the second cylinder bank 139 with a pair of bolts (not shown).
- a second connecting plate 149 is fixed to the second fixing plate 148 with a pair of bolts (not shown).
- air cleaner 134 has a cylindrical shape (canister shape) extending in the left-right direction.
- the air cleaner 134 is not arranged between the first and second cylinder banks 138 and 139 of the engine body 133 and is positioned above the first and second cylinder banks 138 and 139 .
- the exhaust system 135 includes first and second exhaust pipes 161 and 162, a catalyst 163, a catalyst pipe 164, an oxygen sensor 165, a temperature sensor 166, a muffler 167, It has
- catalyst pipe 164 of exhaust system 135 is located in front of first and second cylinder banks 138 and 139 and is vertically separated from air cleaner 134 .
- the catalyst pipe 164 is positioned above the lower surface 137a of the crankcase 137. As shown in FIG.
- a fixed stay 169 protrudes upward from the right side (one side in the longitudinal direction) of the outer peripheral surface of the catalyst pipe 164 .
- the fixed stay 169 is fixed to the second fixed plate 148 with bolts (not shown).
- a pair of left and right fixing pieces 170 protrude rearward from both left and right sides (both sides in the longitudinal direction) of the outer peripheral surface of the catalyst pipe 164 .
- the left fixed piece 170 is fixed to the first cylinder bank 138 with a bolt (not shown).
- the right fixing piece 170 is fixed to the second cylinder bank 139 with a pair of bolts (not shown).
- a pair of boss portions 171 are provided on both left and right sides of the outer peripheral surface of the catalyst pipe 164 .
- the pair of boss portions 171 are fixed to the support plate 145 with a pair of bolts (not shown).
- a muffler 167 of an exhaust device 135 includes a muffler body 172, a plurality of partition walls (not shown), an inflow pipe 173, and a communication pipe (not shown) and an exhaust tube 174 .
- a pair of left and right fixed brackets 176 protrude rearward from the central portion in the left-right direction of the outer peripheral surface of the muffler main body 172 .
- the pair of left and right fixing brackets 176 are fixed to the mounting member 143 with a pair of left and right bolts (not shown).
- a pair of left and right fixed stays 177 protrude upward from left and right side portions of the outer peripheral surface of the muffler main body 172 .
- the left fixed stay 177 is fixed to the first connection plate 147 with a pair of bolts (not shown).
- the right fixed stay 177 is fixed to the second connection plate 149 with a pair of bolts (not shown).
- the PTO shaft 142 protrudes from the lower surface 137a of the crankcase 137, and the catalyst pipe 164 is arranged above the lower surface 137a of the crankcase 137. As shown in FIG. By adopting such a configuration, it is possible to prevent the catalyst pipe 164 from protruding below the lower surface 137 a of the crankcase 137 in the vertical type engine 131 . Therefore, interference between the catalyst pipe 164 and the engine mount 144 can be suppressed.
- a fixed stay 169 fixed to the second fixing plate 148 is provided on the right side (one side in the longitudinal direction) of the catalyst pipe 164, and both sides (both sides in the longitudinal direction) of the catalyst pipe 164 are provided with a fixed stay 169.
- a pair of left and right fixing pieces 170 fixed to the first and second cylinder banks 138 and 139 and a pair of left and right boss portions 171 fixed to the support plate 145 are provided.
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Abstract
[Problem] To improve muffling performance of an engine muffler. [Solution] An engine muffler 41 comprises: a muffler body 94 that has a plurality of muffling chambers 111-113; and a plurality of partition walls 95, 96 that partition the plurality of muffling chambers 111-113 from each other, wherein the plurality of muffling chambers 111-113 include a first muffling chamber 111 which is provided with an inlet 109 for exhaust gas, a second muffling chamber 112 which communicates with the first muffling chamber 111, and a third muffling chamber 113 which communicates with the second muffling chamber 112, and the volumes of the plurality of muffling chambers 111-113 are such that the first muffling chamber 111, the second muffling chamber 112, and the third muffling chamber 113 have decreasing volume in this order.
Description
本発明は、エンジン用マフラー、V型エンジン及び作業機に関する。
The present invention relates to an engine muffler, a V-type engine, and a working machine.
従来、エンジンには、燃焼過程で発生した排気ガスを排出するための排気装置が設けられている。排気装置は、排気ガスを通過させるための排気管や、排気ガスを浄化するための触媒や、排気音を低減するためのマフラー等を備えている。例えば、燃焼過程で発生した排気ガスは、排気管、触媒、マフラーを順次通過した後、エンジンの外部に排出される。
Conventionally, engines are provided with an exhaust system for discharging the exhaust gas generated during the combustion process. An exhaust system includes an exhaust pipe for passing exhaust gas, a catalyst for purifying the exhaust gas, a muffler for reducing exhaust noise, and the like. For example, an exhaust gas generated during a combustion process passes through an exhaust pipe, a catalyst, and a muffler in order, and then is discharged to the outside of the engine.
例えば、特許文献1には、複数の排気室を有するマフラー本体と、上記複数の排気室を区画する仕切り部材と、を備えたエンジン用マフラーが開示されている。
For example, Patent Document 1 discloses an engine muffler that includes a muffler body having a plurality of exhaust chambers and a partition member that partitions the plurality of exhaust chambers.
しかし、特許文献1では、マフラー本体に形成される複数の排気室の容積の関係が考慮されていないため、エンジン用マフラーの消音性能を十分に向上させることは困難である。
However, since Patent Document 1 does not take into consideration the relationship between the volumes of the plurality of exhaust chambers formed in the muffler body, it is difficult to sufficiently improve the muffler performance of the engine muffler.
本発明は、以上の背景に鑑み、エンジン用マフラーの消音性能を向上させることを課題とする。
In view of the above background, an object of the present invention is to improve the silencing performance of an engine muffler.
上記課題を解決するために本発明のある態様は、エンジン用マフラー(41)であって、複数の消音室(111~113)を有するマフラー本体(94)と、前記複数の消音室を仕切る複数の隔壁(95、96)と、を備え、前記複数の消音室は、排気ガスの流入口(109)が設けられた第1消音室(111)と、前記第1消音室と連通する第2消音室(112)と、前記第2消音室と連通する第3消音室(113)と、を含み、前記複数の消音室の容積は、前記第1消音室の容積、前記第2消音室の容積、前記第3消音室の容積の順に小さくなっている。
One aspect of the present invention for solving the above problems is a muffler (41) for an engine, comprising a muffler body (94) having a plurality of sound deadening chambers (111 to 113) and a plurality of mufflers partitioning the plurality of sound deadening chambers (111 to 113). partition walls (95, 96), wherein the plurality of muffling chambers include a first muffling chamber (111) provided with an exhaust gas inlet (109) and a second muffling chamber communicating with the first muffling chamber A muffler chamber (112) and a third muffler chamber (113) communicating with the second muffler chamber, wherein the volumes of the plurality of mufflers are equal to the volume of the first muffler and the volume of the second muffler. The volume is smaller in the order of the volume and the volume of the third silencer chamber.
この態様によれば、排気方向における上流側から下流側に向かって、複数の消音室の容積を徐々に減少させることができる。そのため、エンジン用マフラーの消音性能を向上させることができる。
According to this aspect, it is possible to gradually decrease the volumes of the plurality of silencer chambers from the upstream side toward the downstream side in the exhaust direction. Therefore, it is possible to improve the silencing performance of the engine muffler.
上記の態様において、前記第1消音室は、前記マフラー本体の長手方向一端部に形成され、前記第2消音室は、前記マフラー本体の長手方向他端部に形成され、前記第3消音室は、前記第1消音室と前記第2消音室の間に形成され、前記複数の隔壁は、前記第1消音室と前記第3消音室を仕切る第1隔壁(95)と、前記第2消音室と前記第3消音室を仕切る第2隔壁(96)と、を含んでいても良い。
In the above aspect, the first sound deadening chamber is formed at one longitudinal end of the muffler main body, the second sound deadening chamber is formed at the other longitudinal end of the muffler main body, and the third sound deadening chamber is formed at the other longitudinal end of the muffler main body. , the plurality of partition walls are formed between the first sound deadening chamber and the second sound deadening chamber, and the plurality of partition walls include a first partition wall (95) partitioning the first sound deadening chamber and the third sound deadening chamber, and the second sound deadening chamber. and a second partition wall (96) partitioning the third muffling chamber.
この態様によれば、簡易な構成によって、マフラー本体の内部に第1~第3消音室を形成することができる。
According to this aspect, the first to third muffler chambers can be formed inside the muffler body with a simple configuration.
上記の態様において、前記第1消音室と前記第2消音室は、前記マフラー本体の長手方向に延びる連通管(98)を介して連通していても良い。
In the above aspect, the first muffler chamber and the second muffler chamber may communicate with each other via a communicating pipe (98) extending in the longitudinal direction of the muffler body.
この態様によれば、第3消音室によって隔てられた第1消音室と第2消音室を簡易な構成によって連通させることができる。
According to this aspect, the first sound deadening chamber and the second sound deadening chamber separated by the third sound deadening chamber can be communicated with each other with a simple configuration.
上記の態様において、前記連通管は、前記第1隔壁及び前記第2隔壁を貫通しており、前記連通管の一端部には、前記第1消音室と連通する連通口(121)が設けられ、前記連通管の外周部には、前記第2消音室と連通する多数の連通穴(123)が設けられていても良い。
In the above aspect, the communication pipe penetrates the first partition and the second partition, and one end of the communication pipe is provided with a communication port (121) that communicates with the first silencer chamber. , A large number of communication holes (123) communicating with the second silencer chamber may be provided in an outer peripheral portion of the communication pipe.
この態様によれば、連通口を介して連通管に流入した排気ガスは、多数の連通穴を介して第2消音室内に拡散する。そのため、エンジン用マフラーの消音性能を更に向上させることができる。
According to this aspect, the exhaust gas that has flowed into the communication pipe through the communication port diffuses into the second silencer chamber through the large number of communication holes. Therefore, it is possible to further improve the silencing performance of the engine muffler.
上記の態様において、前記第2消音室と前記第3消音室は、前記第2隔壁に設けられた多数の小穴(115)を介して連通していても良い。
In the above aspect, the second sound deadening chamber and the third sound deadening chamber may communicate with each other through a large number of small holes (115) provided in the second partition wall.
この態様によれば、第2消音室に流入した排気ガスは、多数の小穴を介して第3消音室内に拡散する。そのため、エンジン用マフラーの消音性能を更に向上させることができる。
According to this aspect, the exhaust gas that has flowed into the second silencer chamber diffuses into the third silencer chamber through the numerous small holes. Therefore, it is possible to further improve the silencing performance of the engine muffler.
上記の態様において、前記第3消音室は、前記マフラー本体の長手方向に延びる排出管(99)を介して前記マフラー本体の長手方向一方側の外部空間(S)と連通していても良い。
In the above aspect, the third noise reduction chamber may communicate with the external space (S) on one side in the longitudinal direction of the muffler body via a discharge pipe (99) extending in the longitudinal direction of the muffler body.
この態様によれば、マフラー本体の長手方向中央部に配置された第3消音室を簡易な構成によってマフラー本体の長手方向一方側の外部空間と連通させることができる。
According to this aspect, the third noise reduction chamber arranged in the longitudinal center of the muffler body can be communicated with the external space on one side in the longitudinal direction of the muffler body with a simple configuration.
上記の態様において、前記マフラー本体は、前記マフラー本体の長手方向に延びる筒部(101)と、前記筒部の両端開口を覆う一対の蓋部(102)と、を備え、前記排出管は、前記一対の蓋部、前記第1隔壁、及び前記第2隔壁を貫通して、前記マフラー本体の長手方向両側に突出していても良い。
In the above aspect, the muffler body includes a cylindrical portion (101) extending in the longitudinal direction of the muffler body, and a pair of lid portions (102) covering openings at both ends of the cylindrical portion, and the discharge pipe includes: The pair of lid portions, the first partition wall, and the second partition wall may be penetrated to protrude on both sides in the longitudinal direction of the muffler main body.
この態様によれば、排出管が筒部の外周面から突出するのを回避することができるため、エンジン用マフラーのコンパクト化を図ることができる。
According to this aspect, it is possible to prevent the discharge pipe from protruding from the outer peripheral surface of the tubular portion, so that the engine muffler can be made compact.
上記の態様において、前記排出管の外周部には、前記第3消音室と連通する多数の外周穴(127)が設けられ、前記排出管の長手方向両端部には、一対の開口部(125)が設けられ、いずれか一方の前記開口部は、蓋部材(126)によって閉止されていても良い。
In the above aspect, the outer peripheral portion of the discharge pipe is provided with a large number of outer peripheral holes (127) communicating with the third silencer chamber, and a pair of openings (125) are provided at both ends in the longitudinal direction of the discharge pipe. ) may be provided, and either one of the openings may be closed by a lid member (126).
この態様によれば、第3消音室に流入した排気ガスは、多数の外周穴を介して排出管内に拡散する。そのため、エンジン用マフラーの消音性能を更に向上させることができる。また、排出管の長手方向一端部の開口部を蓋部材によって閉止すれば、排出管の長手方向他端部の開口部から排気ガスを排出することができる。一方で、排出管の長手方向他端部の開口部を蓋部材によって閉止すれば、排出管の長手方向一端部の開口部から排気ガスを排出することができる。つまり、マフラーのレイアウト等に応じて、マフラーから排気ガスを排出する方向を2つの方向から選択することができる。
According to this aspect, the exhaust gas that has flowed into the third silencer chamber diffuses into the exhaust pipe through the large number of outer peripheral holes. Therefore, it is possible to further improve the silencing performance of the engine muffler. Further, by closing the opening at one longitudinal end of the exhaust pipe with a cover member, the exhaust gas can be discharged from the opening at the other longitudinal end of the exhaust pipe. On the other hand, if the opening at the other end in the longitudinal direction of the exhaust pipe is closed with a lid member, the exhaust gas can be discharged from the opening at the one end in the longitudinal direction. That is, the direction in which the exhaust gas is discharged from the muffler can be selected from two directions according to the layout of the muffler or the like.
上記課題を解決するために本発明のある態様は、V型エンジン(1)であって、クランクシャフト(11)を回転可能に支持するクランクケース(7)及び前記クランクケースから延びる一対のシリンダバンク(8、9)を有するエンジン本体(3)と、前記エンジン本体に接続される前記エンジン用マフラーと、を備え、前記マフラー本体は、前記クランクケース及び前記一対のシリンダバンクに固定されている。
To solve the above problems, one aspect of the present invention is a V-type engine (1) comprising a crankcase (7) rotatably supporting a crankshaft (11) and a pair of cylinder banks extending from the crankcase. (8, 9); and the engine muffler connected to the engine body, wherein the muffler body is fixed to the crankcase and the pair of cylinder banks.
この態様によれば、マフラーをエンジン本体に近づけることができると共に、マフラーをエンジン本体にバランス良く固定することができる。そのため、エンジン本体の周りにあるフレームにマフラーを固定する必要がなく、マフラーの固定作業を容易化することができる。また、マフラーをエンジン本体に近づけることで、エンジンのコンパクト化を図ることができる。
According to this aspect, the muffler can be brought closer to the engine body, and the muffler can be fixed to the engine body in good balance. Therefore, there is no need to fix the muffler to the frame around the engine body, and the work of fixing the muffler can be facilitated. Also, by bringing the muffler closer to the engine body, the engine can be made compact.
上記の態様において、前記V型エンジンは、前記エンジン本体から排出される排気ガスを浄化する触媒(33)と、前記触媒を収容する触媒パイプ(34)と、を更に備え、前記マフラー本体は、前記クランクケース、前記一対のシリンダバンク、及び前記触媒パイプに固定されていても良い。
In the above aspect, the V-type engine further comprises a catalyst (33) for purifying exhaust gas discharged from the engine body, and a catalyst pipe (34) that houses the catalyst, and the muffler body is: It may be fixed to the crankcase, the pair of cylinder banks, and the catalyst pipe.
この態様によれば、触媒パイプを利用してマフラーのエンジン本体に対する固定強度を高めることができる。また、エンジン本体と触媒パイプとマフラーを互いに近づけることで、エンジンの更なるコンパクト化を図ることができる。
According to this aspect, the catalyst pipe can be used to increase the fixing strength of the muffler to the engine body. Further, by bringing the engine body, the catalyst pipe, and the muffler close to each other, the engine can be made even more compact.
前記マフラー本体は、前記クランクシャフトの軸方向に見て、前記触媒パイプ及び前記一対のシリンダバンクと重なっていても良い。
The muffler body may overlap the catalyst pipe and the pair of cylinder banks when viewed in the axial direction of the crankshaft.
この態様によれば、エンジン本体と触媒パイプとマフラーの接近度を更に高めることで、エンジンの更なるコンパクト化を図ることができる。
According to this aspect, it is possible to further reduce the size of the engine by further increasing the proximity of the engine main body, the catalyst pipe and the muffler.
前記触媒は、前記V型エンジンの総排気量の半分以上の容積を有しても良い。
The catalyst may have a volume equal to or more than half of the total displacement of the V-type engine.
この態様によれば、V型エンジンの排気浄化に十分なサイズの触媒を装備し、且つ、高い消音性能を確保することができる。即ち、V型エンジンの排気浄化性能と消音性能を両立させることができる。
According to this aspect, it is possible to equip a catalyst of a size sufficient for purifying the exhaust of a V-type engine and to ensure high noise reduction performance. That is, it is possible to achieve both the exhaust purification performance and the noise reduction performance of the V-type engine.
上記課題を解決するために本発明のある態様は、作業機(P)であって、前記エンジン用マフラー又は前記V型エンジンを有する。
In order to solve the above problems, one aspect of the present invention is a working machine (P), which includes the engine muffler or the V-type engine.
この態様によれば、作業機の消音性能を向上させることができる。
According to this aspect, it is possible to improve the silencing performance of the working machine.
以上の態様によれば、エンジン用マフラーの消音性能を向上させることができる。
According to the above aspect, it is possible to improve the muffler performance of the engine muffler.
(第1実施形態)
<V型エンジン1>
まず、図1~図7を参照しつつ、本発明の第1実施形態に係るホリゾンタルタイプのV型エンジン1(以下、「エンジン1」と略称する)について説明する。以下、説明の便宜上、図1における図面上の右側をエンジン1の前側(正面側)と定義する。なお、本明細書中において、「ボルト(図示せず)によって固定されている」と記載する場合には、片側のみにねじ部を有する通常のボルトによって固定されている場合と、両側にねじ部を有するスタッドボルトによって固定されている場合の両方を含む。 (First embodiment)
<V-type engine 1>
First, a horizontal type V-type engine 1 (hereinafter abbreviated as "engine 1") according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 7. FIG. Hereinafter, for convenience of explanation, the right side of the drawing in FIG. 1 is defined as the front side (front side) of the engine 1 . In this specification, when it is described as "fixed by a bolt (not shown)", it means a case where it is fixed by a normal bolt having a threaded portion only on one side, and a case where it is fixed by a normal bolt having a threaded portion on both sides. including both cases where it is fixed by a stud bolt with
<V型エンジン1>
まず、図1~図7を参照しつつ、本発明の第1実施形態に係るホリゾンタルタイプのV型エンジン1(以下、「エンジン1」と略称する)について説明する。以下、説明の便宜上、図1における図面上の右側をエンジン1の前側(正面側)と定義する。なお、本明細書中において、「ボルト(図示せず)によって固定されている」と記載する場合には、片側のみにねじ部を有する通常のボルトによって固定されている場合と、両側にねじ部を有するスタッドボルトによって固定されている場合の両方を含む。 (First embodiment)
<V-
First, a horizontal type V-type engine 1 (hereinafter abbreviated as "
図1、図2を参照して、エンジン1は、作業機Pの動力源として使用される汎用エンジンである。例えば、作業機Pは、コンクリートカッター等の切断機、床面均し機等の床面処理機、高圧洗浄機、発電機等である。エンジン1は、OHV式の空冷2気筒エンジンによって構成されている。なお、他の実施形態では、エンジン1は、OHV式以外の形式のエンジン(例えば、OHC式のエンジン)であっても良いし、空冷式以外の形式のエンジン(例えば、水冷式のエンジン)であっても良いし、3気筒以上の気筒数のエンジンであっても良い。更に、他の実施形態では、エンジン1は、V型エンジン以外の多気筒エンジン(例えば、直列型エンジン)であっても良いし、単気筒エンジンであっても良い。
1 and 2, the engine 1 is a general-purpose engine used as a power source for the work machine P. For example, the working machine P is a cutting machine such as a concrete cutter, a floor processing machine such as a floor leveling machine, a high-pressure washer, a generator, or the like. The engine 1 is configured by an OHV air-cooled two-cylinder engine. In other embodiments, the engine 1 may be an engine of a type other than the OHV type (for example, an OHC type engine), or an engine of a type other than an air-cooled type (for example, a water-cooled engine). It may be an engine with three or more cylinders. Furthermore, in other embodiments, the engine 1 may be a multi-cylinder engine (for example, an in-line engine) other than the V-type engine, or may be a single-cylinder engine.
エンジン1は、エンジン本体3と、エンジン本体3の上方に配置されるエアクリーナ4と、エンジン本体3の後上方に配置される排気装置5と、を有する。以下、エンジン1の構成要素について順番に説明する。
The engine 1 has an engine body 3 , an air cleaner 4 arranged above the engine body 3 , and an exhaust device 5 arranged behind and above the engine body 3 . The constituent elements of the engine 1 will be described in order below.
<エンジン本体3>
図3、図4を参照して、エンジン本体3は、クランクケース7と、クランクケース7から右上方に延びる第1シリンダバンク8と、クランクケース7から左上方に延びる第2シリンダバンク9と、を含んでいる。 <Engine body 3>
3 and 4, theengine body 3 includes a crankcase 7, a first cylinder bank 8 extending upward to the right from the crankcase 7, a second cylinder bank 9 extending upward to the left from the crankcase 7, contains.
図3、図4を参照して、エンジン本体3は、クランクケース7と、クランクケース7から右上方に延びる第1シリンダバンク8と、クランクケース7から左上方に延びる第2シリンダバンク9と、を含んでいる。 <
3 and 4, the
クランクケース7の中央部には、クランクシャフト11が回転可能に支持されている。クランクシャフト11は、前後方向に延びる回転軸Xの周りを回転可能に設けられている。つまり、エンジン1は、クランクシャフト11の回転軸Xが水平方向に延びるホリゾンタルタイプのエンジンである。クランクシャフト11の後端部には、PTOシャフト12(パワーテイクオフシャフト:出力部の一例)が設けられている。PTOシャフト12は、作業機Pの作業部(例えば、コンクリートカッターの刃)に接続されており、PTOシャフト12の回転に応じて作業機Pの作業部が回転するように構成されている。PTOシャフト12は、クランクケース7の後面7a(側面)から後方に突出し、前後方向に延びている。クランクケース7の後面7aの上部には、左右一対の第1固定ボス13が設けられている。
A crankshaft 11 is rotatably supported in the central portion of the crankcase 7 . The crankshaft 11 is rotatably provided around a rotation axis X extending in the front-rear direction. That is, the engine 1 is a horizontal type engine in which the rotation axis X of the crankshaft 11 extends horizontally. A PTO shaft 12 (power take-off shaft: an example of an output portion) is provided at the rear end portion of the crankshaft 11 . The PTO shaft 12 is connected to a working portion of the working machine P (for example, a blade of a concrete cutter), and is configured to rotate according to the rotation of the PTO shaft 12 . The PTO shaft 12 protrudes rearward from a rear surface 7a (side surface) of the crankcase 7 and extends in the front-rear direction. A pair of left and right first fixed bosses 13 are provided on the upper portion of the rear surface 7a of the crankcase 7 .
第1、第2シリンダバンク8、9は、左右方向(エンジン本体3の幅方向)に並んでいる。第1、第2シリンダバンク8、9は、それぞれ、クランクケース7の斜め上方に設けられている。
The first and second cylinder banks 8 and 9 are arranged in the left-right direction (the width direction of the engine body 3). The first and second cylinder banks 8 and 9 are provided obliquely above the crankcase 7, respectively.
第1、第2シリンダバンク8、9の下部(シリンダ)には、ピストン(図示せず)が往復運動可能に収容されている。ピストンは、コンロッド(図示せず)を介してクランクシャフト11に接続されている。
A piston (not shown) is housed in the lower part (cylinder) of the first and second cylinder banks 8, 9 so as to be able to reciprocate. The piston is connected to the crankshaft 11 via a connecting rod (not shown).
第1、第2シリンダバンク8、9の上部(シリンダヘッド)は、ピストンと共に燃焼室(図示せず)を画定している。第1、第2シリンダバンク8、9の上部の左右方向内側の面には、燃焼室と連通する吸気口(図示せず)が開口されている。第1、第2シリンダバンク8、9の上部の後面には、燃焼室と連通する排気口19が開口されると共に、排気口19の周囲にフランジ面20が形成されている。第1シリンダバンク8の上部には、その温度を検出する温度センサ21(図4参照)が配置されている。なお、他の実施形態では、第1、第2シリンダバンク8、9の両方に温度センサ21が配置されていても良いし、第1、第2シリンダバンク8、9に温度センサ21が配置されていなくても良い。
The upper portions (cylinder heads) of the first and second cylinder banks 8 and 9 define combustion chambers (not shown) together with the pistons. An intake port (not shown) that communicates with the combustion chamber is opened in the upper left and right inner surfaces of the first and second cylinder banks 8 and 9 . An exhaust port 19 communicating with the combustion chamber is opened in the upper rear surface of the first and second cylinder banks 8 and 9 , and a flange surface 20 is formed around the exhaust port 19 . A temperature sensor 21 (see FIG. 4) is arranged above the first cylinder bank 8 to detect its temperature. Note that in other embodiments, the temperature sensors 21 may be arranged in both the first and second cylinder banks 8 and 9, or the temperature sensors 21 may be arranged in the first and second cylinder banks 8 and 9. It doesn't have to be.
第1、第2シリンダバンク8、9の上部の後面には、フランジ面20の左右方向内側に第2固定ボス22が設けられている。第1シリンダバンク8の上部の後面には、フランジ面20の上方に第3固定ボス23が設けられている。第3固定ボス23には、L字状の取付板24(図4参照)がボルト(図示せず)によって固定されている。第2シリンダバンク9の上部の後面には、フランジ面20の上方に第4固定ボス25が設けられている。
A second fixed boss 22 is provided on the inner side of the flange surface 20 in the left-right direction on the upper rear surfaces of the first and second cylinder banks 8 and 9 . A third fixed boss 23 is provided above the flange surface 20 on the rear surface of the upper portion of the first cylinder bank 8 . An L-shaped mounting plate 24 (see FIG. 4) is fixed to the third fixed boss 23 with a bolt (not shown). A fourth fixed boss 25 is provided above the flange surface 20 on the rear surface of the upper portion of the second cylinder bank 9 .
<エアクリーナ4>
図3を参照して、エアクリーナ4は、左右方向及び前後方向に長い偏平形状(平板形状)を成している。エアクリーナ4は、エンジン本体3の第1、第2シリンダバンク8、9の間に配置されている。エアクリーナ4は、吸気管(図示せず)を介して第1、第2シリンダバンク8、9の吸気口(図示せず)に接続されており、エアクリーナ4によって清浄化された空気が吸気口を介して燃焼室(図示せず)に導入される。 <Air cleaner 4>
Referring to FIG. 3, theair cleaner 4 has a flat shape (plate shape) elongated in the left-right direction and the front-rear direction. The air cleaner 4 is arranged between the first and second cylinder banks 8 and 9 of the engine body 3 . The air cleaner 4 is connected to the intake ports (not shown) of the first and second cylinder banks 8 and 9 via intake pipes (not shown), and the air cleaned by the air cleaner 4 passes through the intake ports. into a combustion chamber (not shown).
図3を参照して、エアクリーナ4は、左右方向及び前後方向に長い偏平形状(平板形状)を成している。エアクリーナ4は、エンジン本体3の第1、第2シリンダバンク8、9の間に配置されている。エアクリーナ4は、吸気管(図示せず)を介して第1、第2シリンダバンク8、9の吸気口(図示せず)に接続されており、エアクリーナ4によって清浄化された空気が吸気口を介して燃焼室(図示せず)に導入される。 <
Referring to FIG. 3, the
<排気装置5>
排気装置5は、エンジン本体3から排出される排気ガスをエンジン1の外部に排出する装置である。以下、上流又は下流と記載する場合には、排気方向(即ち、排気装置5内において排気ガスが流れる方向)における上流又は下流を示す。各図に適宜付される一点鎖線矢印は、排気方向を示している。 <Exhaust device 5>
Theexhaust device 5 is a device for discharging exhaust gas discharged from the engine body 3 to the outside of the engine 1 . Hereinafter, when describing upstream or downstream, it means upstream or downstream in the exhaust direction (that is, the direction in which the exhaust gas flows in the exhaust device 5). A dashed-dotted line arrow appropriately attached to each figure indicates the exhaust direction.
排気装置5は、エンジン本体3から排出される排気ガスをエンジン1の外部に排出する装置である。以下、上流又は下流と記載する場合には、排気方向(即ち、排気装置5内において排気ガスが流れる方向)における上流又は下流を示す。各図に適宜付される一点鎖線矢印は、排気方向を示している。 <
The
図4、図5を参照して、排気装置5は、第1、第2排気管31、32と、触媒33と、触媒パイプ34と、酸素センサ35と、温度センサ36と、第1、第2補強部材37、38と、遮熱部材39と、エンジン用マフラー41(以下、「マフラー41」と略称する)と、を備えている。以下、排気装置5の構成要素について順番に説明する。
4 and 5, the exhaust system 5 includes first and second exhaust pipes 31 and 32, a catalyst 33, a catalyst pipe 34, an oxygen sensor 35, a temperature sensor 36, first and second 2 reinforcing members 37 and 38, a heat shield member 39, and an engine muffler 41 (hereinafter abbreviated as "muffler 41"). The constituent elements of the exhaust device 5 will be described in order below.
<第1、第2排気管31、32>
図4、図5を参照して、排気装置5の第1、第2排気管31、32は、エンジン本体3の後方に配置されており、左右方向に並んでいる。第1、第2排気管31、32の内径は、第1、第2シリンダバンク8、9の排気口19の内径よりも大きい。第2排気管32の長さは、第1排気管31の長さよりも長い。 <First and Second Exhaust Pipes 31, 32>
4 and 5, the first and second exhaust pipes 31 and 32 of the exhaust system 5 are arranged rearward of the engine body 3 and arranged in the left-right direction. The inner diameters of the first and second exhaust pipes 31 , 32 are larger than the inner diameters of the exhaust ports 19 of the first and second cylinder banks 8 , 9 . The length of the second exhaust pipe 32 is longer than the length of the first exhaust pipe 31 .
図4、図5を参照して、排気装置5の第1、第2排気管31、32は、エンジン本体3の後方に配置されており、左右方向に並んでいる。第1、第2排気管31、32の内径は、第1、第2シリンダバンク8、9の排気口19の内径よりも大きい。第2排気管32の長さは、第1排気管31の長さよりも長い。 <First and
4 and 5, the first and
第1排気管31は、湾曲しつつ下方から上方に延びている。第1排気管31の下端部(上流側の端部)の外周には、第1固定フランジ44が設けられている。第1固定フランジ44は、第1シリンダバンク8のフランジ面20に一対のボルト(図示せず)によって固定されている。これにより、第1排気管31の下端部が第1シリンダバンク8の排気口19に接続されている。
The first exhaust pipe 31 extends upward while curving. A first fixed flange 44 is provided on the outer periphery of the lower end (upstream end) of the first exhaust pipe 31 . The first fixed flange 44 is fixed to the flange surface 20 of the first cylinder bank 8 with a pair of bolts (not shown). Thereby, the lower end of the first exhaust pipe 31 is connected to the exhaust port 19 of the first cylinder bank 8 .
第2排気管32の左側部(上流側の部分)は、湾曲しつつ左方から右方に延びている。第2排気管32の左右方向中央部は、左方から右方に直線状に延びている。第2排気管32の右側部(下流側の部分)は、湾曲しつつ下方から上方に延びている。第2排気管32の左端部(上流側の端部)の外周には、第2固定フランジ47が設けられている。第2固定フランジ47は、第2シリンダバンク9のフランジ面20に一対のボルト(図示せず)によって固定されている。これにより、第2排気管32の左端部が第2シリンダバンク9の排気口19に接続されている。
The left portion (upstream portion) of the second exhaust pipe 32 extends from left to right while curving. A central portion in the left-right direction of the second exhaust pipe 32 extends linearly from left to right. The right portion (downstream portion) of the second exhaust pipe 32 extends upward while curving. A second fixed flange 47 is provided on the outer periphery of the left end (upstream end) of the second exhaust pipe 32 . The second fixed flange 47 is fixed to the flange surface 20 of the second cylinder bank 9 with a pair of bolts (not shown). Thereby, the left end of the second exhaust pipe 32 is connected to the exhaust port 19 of the second cylinder bank 9 .
<触媒33>
図4、図5を参照して、排気装置5の触媒33は、左右方向に長い円柱状を成している。つまり、本実施形態では、触媒33の長手方向は左右方向である。例えば、触媒33は、三元触媒によって構成されている。触媒33は、エンジン本体3から第1、第2排気管31、32を介して排出される排気ガスの有害成分を化学反応によって無害成分に変化させることで、排気ガスを浄化する。 <Catalyst 33>
4 and 5, thecatalyst 33 of the exhaust device 5 has a columnar shape elongated in the left-right direction. That is, in this embodiment, the longitudinal direction of the catalyst 33 is the left-right direction. For example, the catalyst 33 is composed of a three-way catalyst. The catalyst 33 purifies the exhaust gas by chemically converting harmful components of the exhaust gas discharged from the engine body 3 through the first and second exhaust pipes 31 and 32 into harmless components.
図4、図5を参照して、排気装置5の触媒33は、左右方向に長い円柱状を成している。つまり、本実施形態では、触媒33の長手方向は左右方向である。例えば、触媒33は、三元触媒によって構成されている。触媒33は、エンジン本体3から第1、第2排気管31、32を介して排出される排気ガスの有害成分を化学反応によって無害成分に変化させることで、排気ガスを浄化する。 <
4 and 5, the
<触媒パイプ34>
図1を参照して、排気装置5の触媒パイプ34は、エアクリーナ4の後方にエアクリーナ4と隣接して配置されている。触媒パイプ34は、PTOシャフト12の上方に配置されており、クランクケース7の後面7a(側面)よりも後方(側方)に突出している。触媒パイプ34の外面(エンジン本体3に対向する面とは反対側の面)は、カバー部材(図示せず)によって覆われている。 <Catalyst pipe 34>
Referring to FIG. 1 ,catalyst pipe 34 of exhaust system 5 is arranged behind air cleaner 4 and adjacent to air cleaner 4 . The catalyst pipe 34 is arranged above the PTO shaft 12 and protrudes rearward (laterally) from the rear surface 7 a (side surface) of the crankcase 7 . The outer surface of the catalyst pipe 34 (the surface opposite to the surface facing the engine body 3) is covered with a cover member (not shown).
図1を参照して、排気装置5の触媒パイプ34は、エアクリーナ4の後方にエアクリーナ4と隣接して配置されている。触媒パイプ34は、PTOシャフト12の上方に配置されており、クランクケース7の後面7a(側面)よりも後方(側方)に突出している。触媒パイプ34の外面(エンジン本体3に対向する面とは反対側の面)は、カバー部材(図示せず)によって覆われている。 <
Referring to FIG. 1 ,
図2を参照して、触媒パイプ34は、第1、第2シリンダバンク8、9に隣接して配置されている。触媒パイプ34は、第1シリンダバンク8の上端側(先端側)から第2シリンダバンク9の上端側(先端側)まで左右方向に延びている。触媒パイプ34は、前後方向(クランクシャフト11の軸方向)に見て、エンジン本体3の幅W内に収まっている。
Referring to FIG. 2, the catalyst pipe 34 is arranged adjacent to the first and second cylinder banks 8,9. The catalyst pipe 34 extends in the left-right direction from the upper end side (front end side) of the first cylinder bank 8 to the upper end side (front end side) of the second cylinder bank 9 . The catalyst pipe 34 is accommodated within the width W of the engine body 3 when viewed in the front-rear direction (the axial direction of the crankshaft 11).
図4~図6を参照して、触媒パイプ34は、左右方向に長い円筒状を成している。つまり、本実施形態では、触媒パイプ34の長手方向は左右方向である。なお、他の実施形態では、触媒パイプ34は、円筒状以外の形状(例えば、角筒状)を成していても良い。触媒パイプ34は、第1、第2排気管31、32の下流側に配置されている。触媒パイプ34は、触媒33を収容している。
4 to 6, catalyst pipe 34 has a cylindrical shape elongated in the left-right direction. That is, in this embodiment, the longitudinal direction of the catalyst pipe 34 is the left-right direction. Note that, in other embodiments, the catalyst pipe 34 may have a shape other than a cylindrical shape (for example, a square tube shape). The catalyst pipe 34 is arranged downstream of the first and second exhaust pipes 31 and 32 . The catalyst pipe 34 accommodates the catalyst 33 .
触媒パイプ34は、導入筒体51と、内筒体52と、導出筒体53と、外筒体54と、蓋体55と、カバー体56と、を含んでいる。なお、図4の矢印Mは、触媒パイプ34の左右方向の範囲(導出筒体53の左端部からカバー体56の右端部までの範囲)を示している。導入筒体51、内筒体52、及び導出筒体53の内径(即ち、触媒パイプ34のうちで排気ガスが流れる部分の内径)は、第1、第2シリンダバンク8、9の排気口19の内径よりも大きい。
The catalyst pipe 34 includes an introduction cylinder 51 , an inner cylinder 52 , an outlet cylinder 53 , an outer cylinder 54 , a lid 55 and a cover 56 . The arrow M in FIG. 4 indicates the lateral range of the catalyst pipe 34 (the range from the left end of the lead-out cylinder 53 to the right end of the cover 56). The inner diameters of the introduction cylinder 51, the inner cylinder 52, and the discharge cylinder 53 (that is, the inner diameter of the portion of the catalyst pipe 34 through which the exhaust gas flows) larger than the inner diameter of
導入筒体51は、左右方向に延びている。導入筒体51の下面には、左右方向に間隔をおいて排気ガスの第1、第2導入口58、59が設けられている。第1導入口58には、触媒33の右側(上流側)において第1排気管31の上端部(下流側の端部)が接続されている。第2導入口59には、触媒33の右側(上流側)において第2排気管32の右端部(下流側の端部)が接続されている。
The introduction cylinder 51 extends in the left-right direction. First and second exhaust gas introduction ports 58 and 59 are provided on the lower surface of the introduction cylinder 51 at intervals in the left-right direction. The upper end (downstream end) of the first exhaust pipe 31 is connected to the first inlet 58 on the right side (upstream side) of the catalyst 33 . The right end (downstream end) of the second exhaust pipe 32 is connected to the second inlet 59 on the right side (upstream side) of the catalyst 33 .
導入筒体51の前面(第1、第2導入口58、59と対向する面)には、第1取付ボス60が設けられている。第1取付ボス60は、第1導入口58よりも左側且つ第2導入口59よりも右側に配置されている。つまり、第1取付ボス60は、左右方向において第1導入口58と第2導入口59の間に配置されている。導入筒体51の外周面には、固定片61が後方に向かって突出している。なお、固定片61は、図6を除いて表示が省略されている。
A first mounting boss 60 is provided on the front surface of the introduction cylinder 51 (the surface facing the first and second introduction ports 58 and 59). The first mounting boss 60 is arranged on the left side of the first introduction port 58 and on the right side of the second introduction port 59 . That is, the first mounting boss 60 is arranged between the first introduction port 58 and the second introduction port 59 in the left-right direction. A fixed piece 61 protrudes rearward from the outer peripheral surface of the introduction cylinder 51 . Note that the fixing piece 61 is omitted except for FIG.
内筒体52は、左右方向に延びている。内筒体52は、導入筒体51の左側(下流側)に配置されている。内筒体52の右端部の内周は、導入筒体51の左端部の外周に溶接によって固定されている。内筒体52は、触媒33の外周を覆っている。内筒体52の内周面は、触媒33の外周面に溶接によって固定されている。
The inner tubular body 52 extends in the left-right direction. The inner cylinder 52 is arranged on the left side (downstream side) of the introduction cylinder 51 . The inner circumference of the right end of the inner cylinder 52 is fixed to the outer circumference of the left end of the introduction cylinder 51 by welding. The inner cylindrical body 52 covers the outer circumference of the catalyst 33 . The inner peripheral surface of the inner cylindrical body 52 is fixed to the outer peripheral surface of the catalyst 33 by welding.
導出筒体53は、左右方向に延びている。導出筒体53は、内筒体52の左側(下流側)に配置されている。導出筒体53の右側部には、左側(下流側)から右側(上流側)に向かって縮径する第1縮径部63が設けられている。導出筒体53の右端部には、第1縮径部63よりも右側(上流側)において、内筒体52の左側部が摺動可能に嵌め込まれている。導出筒体53の左右方向中央部には、右側(上流側)から左側(下流側)に向かって縮径するテーパー部64が設けられている。テーパー部64の前面には、第2取付ボス65が設けられている。導出筒体53の左端部には排気ガスの導出口66が設けられており、導出口66の外周には接続フランジ67が設けられている。接続フランジ67は、導出筒体53の左端部に溶接によって固定されている。
The lead-out cylinder 53 extends in the left-right direction. The lead-out cylinder 53 is arranged on the left side (downstream side) of the inner cylinder 52 . A first reduced diameter portion 63 whose diameter is reduced from the left side (downstream side) to the right side (upstream side) is provided on the right side portion of the lead-out cylinder 53 . The left side of the inner cylindrical body 52 is slidably fitted to the right end of the lead-out cylindrical body 53 on the right side (upstream side) of the first reduced diameter portion 63 . A tapered portion 64 whose diameter decreases from the right side (upstream side) to the left side (downstream side) is provided in the central portion of the lead-out cylinder 53 in the left-right direction. A second mounting boss 65 is provided on the front surface of the tapered portion 64 . An exhaust gas outlet port 66 is provided at the left end of the outlet cylinder 53 , and a connection flange 67 is provided on the outer circumference of the outlet port 66 . The connection flange 67 is fixed to the left end of the lead-out cylinder 53 by welding.
外筒体54は、左右方向に延びている。外筒体54は、内筒体52の外周に配置されている。外筒体54の右側部には、左側(下流側)から右側(上流側)に向かって縮径する第2縮径部69が設けられている。外筒体54の右端部の内周は、導入筒体51と内筒体52の溶接部及び第2縮径部69よりも右側(上流側)において、導入筒体51の左側部の外周に溶接によって固定されている。外筒体54の左端部の内周は、導出筒体53の第1縮径部63よりも左側(下流側)において、導出筒体53の右側部の外周に溶接によって固定されている。外筒体54の外周面には、固定片70が後方に向かって突出している。なお、固定片70は、図6を除いて表示が省略されている。
The outer cylindrical body 54 extends in the left-right direction. The outer cylindrical body 54 is arranged on the outer circumference of the inner cylindrical body 52 . A right side portion of the outer cylindrical body 54 is provided with a second reduced diameter portion 69 whose diameter is reduced from the left side (downstream side) to the right side (upstream side). The inner periphery of the right end portion of the outer cylinder 54 is located on the right side (upstream side) of the welded portion between the introduction cylinder 51 and the inner cylinder 52 and the second reduced diameter portion 69, and the outer periphery of the left side of the introduction cylinder 51. fixed by welding. The inner circumference of the left end portion of the outer cylinder 54 is fixed to the outer circumference of the right side of the lead-out cylinder 53 on the left side (downstream side) of the first reduced diameter portion 63 of the lead-out cylinder 53 by welding. A fixing piece 70 protrudes rearward from the outer peripheral surface of the outer cylindrical body 54 . Note that the fixing piece 70 is omitted except for FIG.
蓋体55は、閉止片73と、閉止片73から右方に突出する突出片74と、を含んでいる。閉止片73は、導入筒体51の右端部(上流側の端部)の内周に溶接によって固定されている。これにより、蓋体55が導入筒体51の右端部を覆っている。突出片74は、閉止片73に溶接によって固定されている。
The lid body 55 includes a closing piece 73 and a projecting piece 74 that projects rightward from the closing piece 73 . The closing piece 73 is fixed to the inner periphery of the right end (upstream end) of the introduction cylinder 51 by welding. As a result, the lid 55 covers the right end of the introduction cylinder 51 . The projecting piece 74 is fixed to the closing piece 73 by welding.
カバー体56は、左右方向に延びている。カバー体56は、導入筒体51の外周に配置されている。カバー体56の右端部(上流側の端部)は、蓋体55の突出片74に溶接によって固定されている。カバー体56の左端部(下流側の端部)は、外筒体54の第2縮径部69よりも左側(下流側)において、外筒体54の右側部の外周に溶接によって固定されている。
The cover body 56 extends in the left-right direction. The cover body 56 is arranged on the outer periphery of the introduction cylinder 51 . The right end (upstream end) of the cover body 56 is fixed to the protruding piece 74 of the lid body 55 by welding. The left end (downstream end) of the cover body 56 is fixed by welding to the outer periphery of the right side of the outer cylindrical body 54 on the left side (downstream side) of the second reduced diameter portion 69 of the outer cylindrical body 54 . there is
カバー体56の前面には、導入筒体51の第1取付ボス60と対応する位置に、切欠部76が設けられている。カバー体56の後面には、導入筒体51の固定片61と対応する位置に、穴部78が設けられている。なお、穴部78は、図6を除いて表示が省略されている。
A notch 76 is provided on the front surface of the cover body 56 at a position corresponding to the first mounting boss 60 of the introduction cylinder 51 . Holes 78 are provided on the rear surface of the cover body 56 at positions corresponding to the fixed pieces 61 of the introduction cylinder 51 . Note that the holes 78 are omitted except for FIG.
<酸素センサ35>
図4を参照して、排気装置5の酸素センサ35は、エンジン本体3から第1、第2排気管31、32を介して排出される排気ガスの酸素濃度を検出するセンサである。酸素センサ35は、触媒33の右側(上流側)に配置されている。酸素センサ35は、触媒パイプ34の導入筒体51の第1取付ボス60に取り付けられており、左右方向において導入筒体51の第1導入口58と第2導入口59の間に配置されている。 <Oxygen sensor 35>
Referring to FIG. 4,oxygen sensor 35 of exhaust system 5 is a sensor that detects the oxygen concentration of the exhaust gas discharged from engine body 3 through first and second exhaust pipes 31 and 32 . The oxygen sensor 35 is arranged on the right side (upstream side) of the catalyst 33 . The oxygen sensor 35 is attached to the first mounting boss 60 of the introduction cylinder 51 of the catalyst pipe 34, and is arranged between the first introduction port 58 and the second introduction port 59 of the introduction cylinder 51 in the left-right direction. there is
図4を参照して、排気装置5の酸素センサ35は、エンジン本体3から第1、第2排気管31、32を介して排出される排気ガスの酸素濃度を検出するセンサである。酸素センサ35は、触媒33の右側(上流側)に配置されている。酸素センサ35は、触媒パイプ34の導入筒体51の第1取付ボス60に取り付けられており、左右方向において導入筒体51の第1導入口58と第2導入口59の間に配置されている。 <
Referring to FIG. 4,
<温度センサ36>
図4を参照して、排気装置5の温度センサ36は、触媒33を通過した排気ガスの温度を検出するセンサである。例えば、温度センサ36が検出する排気ガスの温度が所定の閾値を超えた場合に、エンジン1の稼働を停止させることで、触媒33を保護することができる。つまり、温度センサ36は、触媒を保護するためのセンサである。温度センサ36は、触媒33の左側(下流側)に配置されている。温度センサ36は、触媒パイプ34の導出筒体53の第2取付ボス65に取り付けられている。 <Temperature sensor 36>
Referring to FIG. 4 ,temperature sensor 36 of exhaust device 5 is a sensor that detects the temperature of the exhaust gas that has passed through catalyst 33 . For example, the catalyst 33 can be protected by stopping the operation of the engine 1 when the temperature of the exhaust gas detected by the temperature sensor 36 exceeds a predetermined threshold. That is, the temperature sensor 36 is a sensor for protecting the catalyst. The temperature sensor 36 is arranged on the left side (downstream side) of the catalyst 33 . The temperature sensor 36 is attached to the second attachment boss 65 of the lead-out cylinder 53 of the catalyst pipe 34 .
図4を参照して、排気装置5の温度センサ36は、触媒33を通過した排気ガスの温度を検出するセンサである。例えば、温度センサ36が検出する排気ガスの温度が所定の閾値を超えた場合に、エンジン1の稼働を停止させることで、触媒33を保護することができる。つまり、温度センサ36は、触媒を保護するためのセンサである。温度センサ36は、触媒33の左側(下流側)に配置されている。温度センサ36は、触媒パイプ34の導出筒体53の第2取付ボス65に取り付けられている。 <
Referring to FIG. 4 ,
<第1、第2補強部材37、38>
図4、図5を参照して、排気装置5の第1、第2補強部材37、38は、エンジン本体3の後方に配置されており、左右方向に並んでいる。第1、第2補強部材37、38は、触媒パイプ34と遮熱部材39の間に配置されている。 <First and Second Reinforcing Members 37, 38>
4 and 5, the first and second reinforcing members 37 and 38 of the exhaust device 5 are arranged rearward of the engine body 3 and arranged in the left-right direction. The first and second reinforcing members 37 and 38 are arranged between the catalyst pipe 34 and the heat shield member 39 .
図4、図5を参照して、排気装置5の第1、第2補強部材37、38は、エンジン本体3の後方に配置されており、左右方向に並んでいる。第1、第2補強部材37、38は、触媒パイプ34と遮熱部材39の間に配置されている。 <First and
4 and 5, the first and second reinforcing
第1補強部材37は、上下方向に延びるベース部81と、ベース部81の右下部から前方に突出する突出部82と、を備えている。第1補強部材37の右側部は、第1排気管31の外周面に溶接によって固定されている。第1補強部材37の左側部は、第2排気管32の外周面に溶接によって固定されている。
The first reinforcing member 37 includes a vertically extending base portion 81 and a projecting portion 82 projecting forward from the lower right portion of the base portion 81 . The right side portion of the first reinforcing member 37 is fixed to the outer peripheral surface of the first exhaust pipe 31 by welding. The left side portion of the first reinforcing member 37 is fixed to the outer peripheral surface of the second exhaust pipe 32 by welding.
第2補強部材38は、上下方向に延びている。第2補強部材38の上部は、触媒パイプ34の導出筒体53及び外筒体54の外周面に溶接によって固定されている。第2補強部材38の下部は、第2排気管32の外周面に溶接によって固定されている。
The second reinforcing member 38 extends vertically. The upper part of the second reinforcing member 38 is fixed to the outer peripheral surfaces of the lead-out cylinder 53 and the outer cylinder 54 of the catalyst pipe 34 by welding. A lower portion of the second reinforcing member 38 is fixed to the outer peripheral surface of the second exhaust pipe 32 by welding.
<遮熱部材39>
図4、図5を参照して、排気装置5の遮熱部材39は、エンジン本体3の後方に配置されており、左右方向に延びている。遮熱部材39は、触媒パイプ34とエアクリーナ4の間に配置されている。 <Heat shield member 39>
4 and 5, theheat shield member 39 of the exhaust device 5 is arranged behind the engine body 3 and extends in the left-right direction. A heat shield member 39 is arranged between the catalyst pipe 34 and the air cleaner 4 .
図4、図5を参照して、排気装置5の遮熱部材39は、エンジン本体3の後方に配置されており、左右方向に延びている。遮熱部材39は、触媒パイプ34とエアクリーナ4の間に配置されている。 <
4 and 5, the
遮熱部材39の右上部は、触媒パイプ34のカバー体56にボルト(図示せず)によって固定されている。遮熱部材39の右下部は、第1補強部材37のベース部81の下部と共に、第1シリンダバンク8の第2固定ボス22(図3参照)にボルト(図示せず)によって固定されている。遮熱部材39の左上部は、第2補強部材38の上部にボルト(図示せず)によって固定されている。遮熱部材39の左下部は、第2補強部材38の下部と共に、第2シリンダバンク9の第2固定ボス22(図3参照)にボルト(図示せず)によって固定されている。
The upper right portion of the heat shield member 39 is fixed to the cover body 56 of the catalyst pipe 34 with a bolt (not shown). The lower right portion of the heat shield member 39 is fixed together with the lower portion of the base portion 81 of the first reinforcing member 37 to the second fixed boss 22 (see FIG. 3) of the first cylinder bank 8 by bolts (not shown). . The upper left portion of the heat shield member 39 is fixed to the upper portion of the second reinforcing member 38 with a bolt (not shown). The lower left portion of the heat shield member 39 is fixed together with the lower portion of the second reinforcing member 38 to the second fixed boss 22 (see FIG. 3) of the second cylinder bank 9 with bolts (not shown).
<マフラー41>
図1、図2を参照して、排気装置5のマフラー41は、触媒パイプ34の下流側に配置されている。マフラー41は、触媒パイプ34に溶接されておらず、触媒パイプ34に対して分離可能に設けられている。なお、他の実施形態では、マフラー41は、触媒パイプ34に溶接等によって固定されていても良い。図5、図7を参照して、マフラー41は、マフラー本体94と、複数の隔壁95、96と、流入管97と、連通管98と、排出管99と、を有する。 <Muffler 41>
1 and 2, themuffler 41 of the exhaust system 5 is arranged downstream of the catalyst pipe 34. As shown in FIG. The muffler 41 is not welded to the catalyst pipe 34 and is separable from the catalyst pipe 34 . In another embodiment, the muffler 41 may be fixed to the catalyst pipe 34 by welding or the like. 5 and 7, the muffler 41 has a muffler body 94, a plurality of partition walls 95, 96, an inflow pipe 97, a communication pipe 98, and a discharge pipe 99.
図1、図2を参照して、排気装置5のマフラー41は、触媒パイプ34の下流側に配置されている。マフラー41は、触媒パイプ34に溶接されておらず、触媒パイプ34に対して分離可能に設けられている。なお、他の実施形態では、マフラー41は、触媒パイプ34に溶接等によって固定されていても良い。図5、図7を参照して、マフラー41は、マフラー本体94と、複数の隔壁95、96と、流入管97と、連通管98と、排出管99と、を有する。 <
1 and 2, the
図1を参照して、マフラー本体94は、触媒パイプ34の後下方に触媒パイプ34と隣接して配置されている。マフラー本体94は、クランクケース7の後面7a(側面)よりも後方(側方)に突出している。マフラー本体94の外面(エンジン本体3に対向する面とは反対側の面)は、前述のカバー部材(図示せず)によって覆われている。
Referring to FIG. 1, the muffler body 94 is arranged adjacent to the catalyst pipe 34 behind and below the catalyst pipe 34 . The muffler main body 94 protrudes rearward (laterally) from the rear surface 7a (side surface) of the crankcase 7 . The outer surface of the muffler body 94 (the surface opposite to the surface facing the engine body 3) is covered with the aforementioned cover member (not shown).
図2を参照して、マフラー本体94は、触媒パイプ34と平行に配置されており、第1シリンダバンク8の上端側(先端側)から第2シリンダバンク9の上端側(先端側)まで左右方向に延びている。マフラー本体94の上部は、前後方向に見て、触媒パイプ34の下部と重なっている。マフラー本体94の左右両側部は、前後方向に見て、第1、第2シリンダバンク8、9の上部と重なっている。マフラー本体94は、前後方向に見て、エンジン本体3の幅W内に収まっている。
Referring to FIG. 2, the muffler main body 94 is arranged parallel to the catalyst pipe 34, and extends from the upper end side (front end side) of the first cylinder bank 8 to the upper end side (front end side) of the second cylinder bank 9. extending in the direction The upper portion of the muffler body 94 overlaps the lower portion of the catalyst pipe 34 when viewed in the front-rear direction. Left and right side portions of the muffler main body 94 overlap upper portions of the first and second cylinder banks 8 and 9 when viewed in the front-rear direction. The muffler main body 94 is contained within the width W of the engine main body 3 when viewed in the front-rear direction.
図5、図7を参照して、マフラー本体94は、左右方向に長い円筒状を成している。つまり、本実施形態では、マフラー本体94の長手方向は左右方向である。なお、他の実施形態では、マフラー本体94は、円筒状以外の形状(例えば、角筒状)を成していても良い。
With reference to FIGS. 5 and 7, the muffler body 94 has a cylindrical shape elongated in the left-right direction. That is, in this embodiment, the longitudinal direction of the muffler main body 94 is the left-right direction. In other embodiments, the muffler main body 94 may have a shape other than a cylindrical shape (for example, a square tube shape).
マフラー本体94は、左右方向に延びる筒部101と、筒部101の両端開口を覆う一対の蓋部102と、を含んでいる。筒部101の外周面の左右方向中央部には、固定ブラケット104が前方に向かって突出している。固定ブラケット104は、クランクケース7の左右一対の第1固定ボス13に一対のボルト(図示せず)によって固定されている。筒部101の外周面の左右両側部には、左右一対の固定ステー105が前方に向かって突出している。右側の固定ステー105は、第1シリンダバンク8に固定された取付板24にボルト(図示せず)によって固定されている。左側の固定ステー105は、第2シリンダバンク9の第4固定ボス25にボルト(図示せず)によって固定されている。筒部101の外周面には、左右一対の固定片(図示せず)が突出している。右側の固定片は、触媒パイプ34の導入筒体51の固定片61にボルト(図示せず)によって固定されている。左側の固定片は、触媒パイプ34の外筒体54の固定片70にボルト(図示せず)によって固定されている。
The muffler main body 94 includes a cylindrical portion 101 extending in the left-right direction and a pair of lid portions 102 covering openings at both ends of the cylindrical portion 101 . A fixing bracket 104 protrudes forward from the central portion in the left-right direction of the outer peripheral surface of the cylindrical portion 101 . The fixed bracket 104 is fixed to a pair of left and right first fixed bosses 13 of the crankcase 7 with a pair of bolts (not shown). A pair of left and right fixed stays 105 protrude forward from left and right side portions of the outer peripheral surface of the tubular portion 101 . The right fixed stay 105 is fixed to the mounting plate 24 fixed to the first cylinder bank 8 with bolts (not shown). The left fixed stay 105 is fixed to the fourth fixed boss 25 of the second cylinder bank 9 with a bolt (not shown). A pair of left and right fixing pieces (not shown) protrude from the outer peripheral surface of the cylindrical portion 101 . The right fixed piece is fixed to the fixed piece 61 of the introduction cylinder 51 of the catalyst pipe 34 with a bolt (not shown). The left fixed piece is fixed to the fixed piece 70 of the outer cylindrical body 54 of the catalyst pipe 34 with a bolt (not shown).
マフラー本体94の内部には、複数の消音室111~113が形成されている。複数の消音室111~113は、マフラー本体94の左端部に形成される第1消音室111と、マフラー本体94の右端部に形成される第2消音室112と、第1消音室111と第2消音室112の間に形成される第3消音室113と、を含んでいる。複数の消音室111~113の容積は、第1消音室111の容積、第2消音室112の容積、第3消音室113の容積の順に小さくなっている。つまり、第1消音室111の容積>第2消音室112の容積>第3消音室113の容積となっている。第1消音室111の左端部には、排気ガスの流入口109が設けられている。流入口109は、左側の蓋部102に設けられた穴によって構成されている。
A plurality of muffler chambers 111 to 113 are formed inside the muffler main body 94 . The plurality of muffler chambers 111 to 113 are a first muffler chamber 111 formed at the left end of the muffler body 94, a second muffler chamber 112 formed at the right end of the muffler body 94, the first muffler chamber 111 and the second muffler chamber 112. and a third silencer chamber 113 formed between the two silencer chambers 112 . The volumes of the plurality of sound deadening chambers 111 to 113 decrease in order of the volume of the first sound deadening chamber 111, the volume of the second deadening chamber 112, and the volume of the third deadening chamber 113. FIG. That is, the volume of the first sound deadening chamber 111>the volume of the second sound deadening chamber 112>the volume of the third sound deadening chamber 113. An exhaust gas inlet 109 is provided at the left end of the first silencer chamber 111 . The inlet 109 is configured by a hole provided in the left lid portion 102 .
複数の隔壁95、96は、第1消音室111と第3消音室113を左右方向に仕切る第1隔壁95と、第2消音室112と第3消音室113を左右方向に仕切る第2隔壁96と、を含んでいる。第2隔壁96には多数の小穴115が全域に亘って設けられており、この多数の小穴115を介して第2消音室112と第3消音室113が連通している。
The plurality of partition walls 95 and 96 includes a first partition wall 95 that partitions the first and third noise reduction chambers 111 and 113 in the horizontal direction, and a second partition wall 96 that partitions the second and third noise reduction chambers 112 and 113 in the horizontal direction. and includes A large number of small holes 115 are provided in the second partition wall 96 over the entire area, and the second sound deadening chamber 112 and the third sound deadening chamber 113 communicate with each other through the large number of small holes 115 .
流入管97は、マフラー本体94の左側(エンジン本体3の幅方向外側)に配置されている。流入管97は、左側(エンジン本体3の幅方向外側)に向かって突出するようにU字状に湾曲している。流入管97の前端部(上流側の端部)には、接続フランジ117が設けられている。接続フランジ117は、触媒パイプ34の導出筒体53の接続フランジ67に一対のボルト(図示せず)によって固定されている。流入管97の後端部(下流側の端部)は、マフラー本体94の第1消音室111の流入口109に接続されている。流入管97の外周面には、パイプカバー(図示せず)が取り付けられている。
The inflow pipe 97 is arranged on the left side of the muffler body 94 (outside in the width direction of the engine body 3). The inflow pipe 97 is curved in a U shape so as to protrude leftward (outward in the width direction of the engine body 3). A connection flange 117 is provided at the front end (upstream end) of the inflow pipe 97 . The connection flange 117 is fixed to the connection flange 67 of the outlet cylinder 53 of the catalyst pipe 34 with a pair of bolts (not shown). The rear end (downstream end) of the inflow pipe 97 is connected to the inflow port 109 of the first silencer chamber 111 of the muffler body 94 . A pipe cover (not shown) is attached to the outer peripheral surface of the inflow pipe 97 .
連通管98は、左右方向に延びている。連通管98は、第1、第2隔壁95、96を貫通することで、第1、第2隔壁95、96に支持されている。連通管98の左端部(上流側の端部)には、第1消音室111と連通する連通口121が設けられている。連通管98の右端部(下流側の端部)には、キャップ122が溶接によって固定されている。これにより、連通管98の右端部がキャップ122によって覆われている。連通管98の外周部には、第2消音室112と連通する多数の連通穴123が設けられている。以上のような構成により、第1消音室111と第2消音室112が連通管98を介して連通している。
The communicating pipe 98 extends in the left-right direction. The communicating pipe 98 is supported by the first and second partition walls 95 and 96 by passing through the first and second partition walls 95 and 96 . A communication port 121 that communicates with the first silencer chamber 111 is provided at the left end (upstream end) of the communication pipe 98 . A cap 122 is fixed to the right end (downstream end) of the communicating pipe 98 by welding. Thereby, the right end of the communicating pipe 98 is covered with the cap 122 . A large number of communication holes 123 communicating with the second silencer chamber 112 are provided in the outer peripheral portion of the communication pipe 98 . With the configuration as described above, the first sound deadening chamber 111 and the second sound deadening chamber 112 communicate with each other through the communicating pipe 98 .
排出管99は、左右方向に延びている。排出管99は、マフラー本体94の一対の蓋部102と第1、第2隔壁95、96を貫通することで、マフラー本体94の一対の蓋部102と第1、第2隔壁95、96に支持されている。排出管99の外周部には、第3消音室113と連通する多数の外周穴127が設けられている。排出管99の左右両端部は、マフラー本体94の左右方向両側に突出している。排出管99の左右両端部には、一対の開口部125が設けられている。排出管99の右端部に形成された開口部125には、蓋部材126が溶接によって固定されている。これにより、排出管99の右端部に形成された開口部125は、蓋部材126によって閉止されている。排出管99の左端部に形成された開口部125は、蓋部材126によって閉止されておらず、マフラー本体94の左側の外部空間Sと連通している。以上のような構成により、第3消音室113とマフラー本体94の左側の外部空間Sが排出管99を介して連通している。
The discharge pipe 99 extends in the left-right direction. The exhaust pipe 99 passes through the pair of lid portions 102 of the muffler body 94 and the first and second partition walls 95 and 96, thereby connecting the pair of lid portions 102 and the first and second partition walls 95 and 96 of the muffler body 94. Supported. A large number of outer peripheral holes 127 communicating with the third noise reduction chamber 113 are provided on the outer peripheral portion of the discharge pipe 99 . Both left and right ends of the discharge pipe 99 protrude to both sides of the muffler main body 94 in the left and right direction. A pair of openings 125 are provided at both left and right ends of the discharge pipe 99 . A lid member 126 is fixed by welding to an opening 125 formed at the right end of the discharge pipe 99 . As a result, the opening 125 formed at the right end of the discharge pipe 99 is closed by the lid member 126 . An opening 125 formed at the left end of the exhaust pipe 99 is not closed by a lid member 126 and communicates with the external space S on the left side of the muffler body 94 . With the configuration described above, the third silencer chamber 113 and the external space S on the left side of the muffler main body 94 communicate with each other through the exhaust pipe 99 .
排出管99の右縁部99aは、排出管99の右端部に形成された開口部125の外周に設けられ、排出管99の左縁部99b(下流側の縁部)は、排出管99の左端部に形成された開口部125の外周に設けられている。排出管99の左右両縁部99a、99bは、マフラー本体94の左右方向両側に突出している。排出管99の左右両縁部99a、99bは、排出管99の周方向に連続する波形状を成している。
The right edge 99a of the discharge pipe 99 is provided on the outer periphery of the opening 125 formed at the right end of the discharge pipe 99, and the left edge 99b (downstream edge) of the discharge pipe 99 is provided on the outer periphery of the discharge pipe 99. It is provided on the outer circumference of the opening 125 formed at the left end. Left and right edge portions 99a and 99b of the discharge pipe 99 protrude to both sides of the muffler main body 94 in the left and right direction. Left and right edge portions 99a and 99b of the discharge pipe 99 form a continuous wave shape in the circumferential direction of the discharge pipe 99. As shown in FIG.
<排気ガスの流れ>
エンジン1の駆動時には、第1、第2シリンダバンク8、9の排気口19から排気ガスが排出される。排気口19から排出された排気ガスは、第1、第2排気管31、32を通過した後、第1、第2導入口58、59を介して触媒パイプ34の導入筒体51に流入する。触媒パイプ34の導入筒体51に流入した排気ガスは、触媒パイプ34の導入筒体51、内筒体52、導出筒体53を順次通過した後、導出口66を介して触媒パイプ34の導出筒体53から排出される。このように排気ガスが触媒パイプ34を通過することで、触媒パイプ34に収容された触媒33によって排気ガスが浄化される。 <Flow of Exhaust Gas>
When theengine 1 is driven, exhaust gas is discharged from the exhaust ports 19 of the first and second cylinder banks 8 and 9 . After passing through the first and second exhaust pipes 31 and 32, the exhaust gas discharged from the exhaust port 19 flows into the introduction cylinder 51 of the catalyst pipe 34 via the first and second introduction ports 58 and 59. . The exhaust gas that has flowed into the introduction cylinder 51 of the catalyst pipe 34 passes through the introduction cylinder 51, the inner cylinder 52, and the discharge cylinder 53 of the catalyst pipe 34 in order, and then exits the catalyst pipe 34 through the discharge port 66. It is discharged from the cylinder 53 . As the exhaust gas passes through the catalyst pipe 34 in this manner, the exhaust gas is purified by the catalyst 33 accommodated in the catalyst pipe 34 .
エンジン1の駆動時には、第1、第2シリンダバンク8、9の排気口19から排気ガスが排出される。排気口19から排出された排気ガスは、第1、第2排気管31、32を通過した後、第1、第2導入口58、59を介して触媒パイプ34の導入筒体51に流入する。触媒パイプ34の導入筒体51に流入した排気ガスは、触媒パイプ34の導入筒体51、内筒体52、導出筒体53を順次通過した後、導出口66を介して触媒パイプ34の導出筒体53から排出される。このように排気ガスが触媒パイプ34を通過することで、触媒パイプ34に収容された触媒33によって排気ガスが浄化される。 <Flow of Exhaust Gas>
When the
触媒パイプ34の導出筒体53から排出された排気ガスは、マフラー41の流入管97に流入する。流入管97に流入した排気ガスは、流入管97を通過した後、流入口109を介してマフラー41の第1消音室111に流入する。第1消音室111に流入した排気ガスは、第1消音室111を通過した後、連通口121を介してマフラー41の連通管98に流入する。連通管98に流入した排気ガスは、連通管98を通過した後、多数の連通穴123を介してマフラー41の第2消音室112に流入する。第2消音室112に流入した排気ガスは、第2消音室112を通過した後、第2隔壁96の多数の小穴115を介してマフラー41の第3消音室113に流入する。第3消音室113に流入した排気ガスは、第3消音室113を通過した後、多数の外周穴127を介してマフラー41の排出管99に流入する。排出管99に流入した排気ガスは、排出管99を通過した後、排出管99の左端部に形成された開口部125からマフラー本体94の左側の外部空間Sに排出される。このように排気ガスがマフラー41を通過することで、排気音が低減される。
The exhaust gas discharged from the outlet cylinder 53 of the catalyst pipe 34 flows into the inflow pipe 97 of the muffler 41 . After passing through the inflow pipe 97 , the exhaust gas flows through the inflow port 109 into the first silencer chamber 111 of the muffler 41 . The exhaust gas that has flowed into the first noise reduction chamber 111 passes through the first noise reduction chamber 111 and then flows into the communication pipe 98 of the muffler 41 through the communication port 121 . After passing through the communication pipe 98 , the exhaust gas that has flowed into the communication pipe 98 flows into the second muffler chamber 112 of the muffler 41 through a large number of communication holes 123 . After passing through the second silencer chamber 112 , the exhaust gas flows into the third silencer chamber 113 of the muffler 41 through the small holes 115 of the second partition 96 . The exhaust gas that has flowed into the third silencer chamber 113 passes through the third silencer chamber 113 and then flows into the exhaust pipe 99 of the muffler 41 through the many outer perimeter holes 127 . The exhaust gas that has flowed into the exhaust pipe 99 passes through the exhaust pipe 99 and is then discharged to the external space S on the left side of the muffler body 94 through an opening 125 formed at the left end of the exhaust pipe 99 . Exhaust noise is reduced by passing the exhaust gas through the muffler 41 in this way.
<第1実施形態の効果>
複数の消音室111~113の容積は、第1消音室111の容積、第2消音室112の容積、第3消音室113の容積の順に小さくなっている。このような構成を採用することで、上流側から下流側に向かって、複数の消音室111~113の容積を徐々に減少させることができる。そのため、マフラー41の消音性能を向上させることができる。 <Effects of the first embodiment>
The volumes of the plurality ofsound deadening chambers 111 to 113 decrease in order of the volume of the first sound deadening chamber 111, the volume of the second deadening chamber 112, and the volume of the third deadening chamber 113. FIG. By adopting such a configuration, it is possible to gradually decrease the volumes of the plurality of muffling chambers 111 to 113 from the upstream side to the downstream side. Therefore, the muffler 41 can be improved in silencing performance.
複数の消音室111~113の容積は、第1消音室111の容積、第2消音室112の容積、第3消音室113の容積の順に小さくなっている。このような構成を採用することで、上流側から下流側に向かって、複数の消音室111~113の容積を徐々に減少させることができる。そのため、マフラー41の消音性能を向上させることができる。 <Effects of the first embodiment>
The volumes of the plurality of
また、複数の隔壁95、96は、第1消音室111と第3消音室113を仕切る第1隔壁95と、第2消音室112と第3消音室113を仕切る第2隔壁96と、を含んでいる。このような構成を採用することで、簡易な構成によって、マフラー本体94の内部に第1~第3消音室111~113を形成することができる。
In addition, the plurality of partition walls 95 and 96 include a first partition wall 95 that separates the first noise reduction chamber 111 and the third noise reduction chamber 113 and a second partition wall 96 that separates the second noise reduction chamber 112 and the third noise reduction chamber 113. I'm in. By adopting such a configuration, it is possible to form the first to third silencing chambers 111 to 113 inside the muffler main body 94 with a simple configuration.
また、第1消音室111と第2消音室112は、左右方向(マフラー本体94の長手方向)に延びる連通管98を介して連通している。このような構成を採用することで、第3消音室113によって隔てられた第1消音室111と第2消音室112を簡易な構成によって連通させることができる。
Also, the first sound deadening chamber 111 and the second sound deadening chamber 112 communicate with each other via a communication pipe 98 extending in the left-right direction (longitudinal direction of the muffler main body 94). By adopting such a configuration, the first sound deadening chamber 111 and the second sound deadening chamber 112 separated by the third sound deadening chamber 113 can be communicated with each other with a simple structure.
また、連通管98は、第1、第2隔壁95、96を貫通しており、連通管98の左端部には、第1消音室111と連通する連通口121が設けられ、連通管98の外周部には、第2消音室112と連通する多数の連通穴123が設けられている。このような構成を採用することで、連通口121を介して連通管98に流入した排気ガスは、多数の連通穴123を介して第2消音室112内に拡散する。そのため、マフラー41の消音性能を更に向上させることができる。
Further, the communicating pipe 98 penetrates through the first and second partition walls 95 and 96, and a communicating port 121 communicating with the first noise reduction chamber 111 is provided at the left end of the communicating pipe 98. A large number of communication holes 123 communicating with the second silencer chamber 112 are provided in the outer peripheral portion. By adopting such a configuration, the exhaust gas that has flowed into the communication pipe 98 through the communication port 121 diffuses into the second silencer chamber 112 through the large number of communication holes 123 . Therefore, it is possible to further improve the muffler 41's silencing performance.
また、第2消音室112と第3消音室113は、第2隔壁96に設けられた多数の小穴115を介して連通している。このような構成を採用することで、第2消音室112に流入した排気ガスは、多数の小穴115を介して第3消音室113内に拡散する。そのため、マフラー41の消音性能を更に向上させることができる。
Also, the second sound deadening chamber 112 and the third sound deadening chamber 113 communicate with each other through a large number of small holes 115 provided in the second partition wall 96 . By adopting such a configuration, the exhaust gas that has flowed into the second silencer chamber 112 diffuses into the third silencer chamber 113 through the large number of small holes 115 . Therefore, it is possible to further improve the muffler 41's silencing performance.
また、第3消音室113は、左右方向(マフラー本体94の長手方向)に延びる排出管99を介してマフラー本体94の左側(長手方向一方側)の外部空間Sと連通している。このような構成を採用することで、マフラー本体94の左右方向中央部(長手方向中央部)に配置された第3消音室113を簡易な構成によってマフラー本体94の左側の外部空間Sと連通させることができる。
In addition, the third noise reduction chamber 113 communicates with the external space S on the left side (one side in the longitudinal direction) of the muffler body 94 via a discharge pipe 99 extending in the left-right direction (longitudinal direction of the muffler body 94). By adopting such a configuration, the third sound deadening chamber 113 arranged in the lateral center (longitudinal center) of the muffler body 94 can be communicated with the external space S on the left side of the muffler body 94 with a simple configuration. be able to.
また、排出管99は、一対の蓋部102及び第1、第2隔壁95、96を貫通して、マフラー本体94の左右両側(長手方向両側)に突出している。このような構成を採用することで、排出管99が筒部101の外周面から突出するのを回避することができるため、マフラー41のコンパクト化を図ることができる。
Also, the discharge pipe 99 penetrates the pair of lid portions 102 and the first and second partition walls 95 and 96 and protrudes to both left and right sides (both sides in the longitudinal direction) of the muffler body 94 . By adopting such a configuration, it is possible to prevent the discharge pipe 99 from protruding from the outer peripheral surface of the cylindrical portion 101, so that the muffler 41 can be made compact.
また、排出管99の外周部には、第3消音室113と連通する多数の外周穴127が設けられている。このような構成を採用することで、第3消音室113に流入した排気ガスは、多数の外周穴127を介して排出管99内に拡散する。そのため、マフラー41の消音性能を更に向上させることができる。また、排出管99の左右両端部(長手方向両端部)には、一対の開口部125が設けられている。本実施形態では、排出管99の右端部に形成された開口部125を蓋部材126によって閉止しており、排出管99の左端部に形成された開口部125から排気ガスを左方に排出している。一方で、他の実施形態では、排出管99の左端部に形成された開口部125を蓋部材126によって閉止し、排出管99の右端部に形成された開口部125から排気ガスを右方に排出しても良い。このように、マフラー41のレイアウト等に応じて、マフラー41から排気ガスを排出する方向を2つの方向から選択することができる。なお、他の実施形態では、一対の開口部125をいずれも蓋部材126によって閉止せず、一対の開口部125から排気ガスを左右両方に排出しても良い。
In addition, the outer peripheral portion of the discharge pipe 99 is provided with a large number of outer peripheral holes 127 communicating with the third silencer chamber 113 . By adopting such a configuration, the exhaust gas that has flowed into the third silencer chamber 113 diffuses into the exhaust pipe 99 through the large number of outer perimeter holes 127 . Therefore, it is possible to further improve the muffler 41's silencing performance. A pair of openings 125 are provided at both left and right ends (both ends in the longitudinal direction) of the discharge pipe 99 . In this embodiment, the opening 125 formed at the right end of the exhaust pipe 99 is closed by a lid member 126, and the exhaust gas is discharged leftward from the opening 125 formed at the left end of the exhaust pipe 99. ing. On the other hand, in another embodiment, the opening 125 formed at the left end of the exhaust pipe 99 is closed with a lid member 126, and the exhaust gas is directed rightward from the opening 125 formed at the right end of the exhaust pipe 99. You can discharge it. Thus, the direction in which the exhaust gas is discharged from the muffler 41 can be selected from two directions according to the layout of the muffler 41 or the like. In another embodiment, neither of the pair of openings 125 is closed by the lid member 126, and the exhaust gas may be discharged to both the left and right sides from the pair of openings 125. FIG.
また、マフラー本体94は、クランクケース7及び第1、第2シリンダバンク8、9に固定されている。このような構成を採用することで、マフラー41をエンジン本体3に近づけることができると共に、マフラー41をエンジン本体3にバランス良く固定することができる。そのため、エンジン本体3の周りにあるフレームにマフラー41を固定する必要がなく、マフラー41の固定作業を容易化することができる。また、マフラー41をエンジン本体3に近づけることで、エンジン1のコンパクト化を図ることができる。
Also, the muffler body 94 is fixed to the crankcase 7 and the first and second cylinder banks 8 and 9 . By adopting such a configuration, the muffler 41 can be brought closer to the engine body 3, and the muffler 41 can be fixed to the engine body 3 in good balance. Therefore, it is not necessary to fix the muffler 41 to the frame around the engine body 3, and the work of fixing the muffler 41 can be facilitated. Also, by bringing the muffler 41 closer to the engine body 3, the engine 1 can be made compact.
また、マフラー本体94は、クランクケース7及び第1、第2シリンダバンク8、9に固定されているだけでなく、触媒パイプ34にも固定されている。このような構成を採用することで、触媒パイプ34を利用してマフラー41のエンジン本体3に対する固定強度を高めることができる。また、エンジン本体3と触媒パイプ34とマフラー41を互いに近づけることで、エンジン1の更なるコンパクト化を図ることができる。
The muffler body 94 is fixed not only to the crankcase 7 and the first and second cylinder banks 8 and 9, but also to the catalyst pipe 34. By adopting such a configuration, the catalyst pipe 34 can be used to increase the fixing strength of the muffler 41 to the engine body 3 . Further, by bringing the engine main body 3, the catalyst pipe 34, and the muffler 41 close to each other, the engine 1 can be further made compact.
また、マフラー本体94は、前後方向(クランクシャフト11の軸方向)に見て、触媒パイプ34及び第1、第2シリンダバンク8、9と重なっている。このような構成を採用することで、エンジン本体3と触媒パイプ34とマフラー41の接近度を更に高め、エンジン1の更なるコンパクト化を図ることができる。
Also, the muffler body 94 overlaps the catalyst pipe 34 and the first and second cylinder banks 8 and 9 when viewed in the longitudinal direction (the axial direction of the crankshaft 11). By adopting such a configuration, the degree of proximity between the engine body 3, the catalyst pipe 34, and the muffler 41 can be further increased, and the engine 1 can be made more compact.
ところで、触媒を内蔵した小型マフラー(例えば、単気筒エンジン用のマフラー)では、マフラーの容積が小さいために、触媒の容積が必然的に小さくなる。そのため、このような触媒を内蔵した小型マフラーをV型エンジンに搭載した場合、V型エンジンの排気浄化に十分なサイズの触媒を装備することが困難になる。
By the way, in a small muffler with a built-in catalyst (for example, a muffler for a single-cylinder engine), the volume of the catalyst is inevitably small because the volume of the muffler is small. Therefore, when a small muffler containing such a catalyst is mounted on a V-type engine, it is difficult to equip a catalyst of a size sufficient for purifying the exhaust gas of the V-type engine.
これに対して、本実施形態では、触媒33を収容する触媒パイプ34がマフラー41とは分離されているため、マフラー41の容積によって触媒33の容積が制限されない。その結果、触媒33の容積がエンジン1の総排気量の半分以上になっている。これにより、エンジン1の排気浄化に十分なサイズの触媒33を装備し、且つ、高い消音性能を確保することができる。即ち、エンジン1の排気浄化性能と消音性能を両立させることができる。
On the other hand, in the present embodiment, the catalyst pipe 34 containing the catalyst 33 is separated from the muffler 41, so the volume of the catalyst 33 is not limited by the volume of the muffler 41. As a result, the volume of the catalyst 33 is more than half the total displacement of the engine 1 . As a result, it is possible to equip the catalyst 33 with a size sufficient for purifying the exhaust gas of the engine 1 and to ensure high noise reduction performance. That is, it is possible to achieve both exhaust purification performance and noise reduction performance of the engine 1 .
(第2実施形態)
<V型エンジン131>
以下、図8~図11を参照しつつ、本発明の第2実施形態に係るバーチカルタイプのV型エンジン131(以下、「エンジン131」と略称する)について説明する。以下、説明の便宜上、図8における図面上の左側をエンジン131の前側(正面側)と定義する。なお、第1実施形態と重複する説明は、適宜省略する。 (Second embodiment)
<V-type engine 131>
A vertical V-type engine 131 (hereinafter simply referred to as "engine 131") according to a second embodiment of the present invention will now be described with reference to FIGS. 8 to 11. FIG. Hereinafter, for convenience of explanation, the left side of the drawing in FIG. 8 is defined as the front side (front side) of the engine 131 . In addition, the description overlapping with that of the first embodiment will be omitted as appropriate.
<V型エンジン131>
以下、図8~図11を参照しつつ、本発明の第2実施形態に係るバーチカルタイプのV型エンジン131(以下、「エンジン131」と略称する)について説明する。以下、説明の便宜上、図8における図面上の左側をエンジン131の前側(正面側)と定義する。なお、第1実施形態と重複する説明は、適宜省略する。 (Second embodiment)
<V-
A vertical V-type engine 131 (hereinafter simply referred to as "
図8、図9を参照して、エンジン131は、エンジン本体133と、エンジン本体133の上方に配置されるエアクリーナ134と、エンジン本体133の前下方に配置される排気装置135と、を有する。以下、エンジン131の構成要素について順番に説明する。
8 and 9, the engine 131 has an engine main body 133, an air cleaner 134 arranged above the engine main body 133, and an exhaust device 135 arranged below and in front of the engine main body 133. The constituent elements of the engine 131 will be described in order below.
<エンジン本体133>
図8、図9を参照して、エンジン本体133は、クランクケース137と、クランクケース137から左前方に延びる第1シリンダバンク138と、クランクケース137から右前方に延びる第2シリンダバンク139と、を含んでいる。 <Engine body 133>
8 and 9, theengine body 133 includes a crankcase 137, a first cylinder bank 138 extending forward left from the crankcase 137, a second cylinder bank 139 extending forward right from the crankcase 137, contains.
図8、図9を参照して、エンジン本体133は、クランクケース137と、クランクケース137から左前方に延びる第1シリンダバンク138と、クランクケース137から右前方に延びる第2シリンダバンク139と、を含んでいる。 <
8 and 9, the
クランクケース137の中央部には、クランクシャフト141が回転可能に支持されている。クランクシャフト141は、上下方向に延びる回転軸Yの周りを回転可能に設けられている。つまり、エンジン131は、クランクシャフト141の回転軸Yが上下方向に延びるバーチカルタイプのエンジンである。クランクシャフト141の下端部には、PTOシャフト142(パワーテイクオフシャフト:出力部の一例)が設けられている。PTOシャフト142は、クランクケース137の下面137aから下方に突出し、上下方向に延びている。クランクケース137の前面の下部には、取付部材143が左右一対のボルト(図示せず)によって固定されている。
A crankshaft 141 is rotatably supported in the central portion of the crankcase 137 . The crankshaft 141 is rotatably provided around a rotation axis Y extending in the vertical direction. That is, the engine 131 is a vertical type engine in which the rotation axis Y of the crankshaft 141 extends vertically. A PTO shaft 142 (power take-off shaft: an example of an output section) is provided at the lower end of the crankshaft 141 . The PTO shaft 142 protrudes downward from the lower surface 137a of the crankcase 137 and extends vertically. A mounting member 143 is fixed to the lower front surface of the crankcase 137 with a pair of left and right bolts (not shown).
クランクケース137の下方には、エンジンマウント144が配置されている。クランクケース137は、エンジンマウント144を介して作業機Pに取り付けられている。例えば、作業機Pは、乗用芝刈り機である。
An engine mount 144 is arranged below the crankcase 137 . Crankcase 137 is attached to work implement P via engine mount 144 . For example, the working machine P is a riding lawn mower.
図10、図11を参照して、第1、第2シリンダバンク138、139には、支持板145(支持部材の一例)が複数のボルト(図示せず)によって固定されている。第1シリンダバンク138には、第1固定板146が一対のボルト(図示せず)によって固定されている。第1固定板146には、第1接続板147が一対のボルト(図示せず)によって固定されている。第2シリンダバンク139には、第2固定板148(固定部材の一例)が一対のボルト(図示せず)によって固定されている。第2固定板148には、第2接続板149が一対のボルト(図示せず)によって固定されている。
10 and 11, a support plate 145 (an example of a support member) is fixed to the first and second cylinder banks 138, 139 with a plurality of bolts (not shown). A first fixed plate 146 is fixed to the first cylinder bank 138 with a pair of bolts (not shown). A first connecting plate 147 is fixed to the first fixing plate 146 with a pair of bolts (not shown). A second fixing plate 148 (an example of a fixing member) is fixed to the second cylinder bank 139 with a pair of bolts (not shown). A second connecting plate 149 is fixed to the second fixing plate 148 with a pair of bolts (not shown).
<エアクリーナ134>
図8を参照して、エアクリーナ134は、左右方向に延びる円筒形状(キャニスター形状)を成している。エアクリーナ134は、エンジン本体133の第1、第2シリンダバンク138、139の間には配置されておらず、第1、第2シリンダバンク138、139よりも上方に位置している。 <Air cleaner 134>
Referring to FIG. 8,air cleaner 134 has a cylindrical shape (canister shape) extending in the left-right direction. The air cleaner 134 is not arranged between the first and second cylinder banks 138 and 139 of the engine body 133 and is positioned above the first and second cylinder banks 138 and 139 .
図8を参照して、エアクリーナ134は、左右方向に延びる円筒形状(キャニスター形状)を成している。エアクリーナ134は、エンジン本体133の第1、第2シリンダバンク138、139の間には配置されておらず、第1、第2シリンダバンク138、139よりも上方に位置している。 <Air cleaner 134>
Referring to FIG. 8,
<排気装置135>
図10、図11を参照して、排気装置135は、第1、第2排気管161、162と、触媒163と、触媒パイプ164と、酸素センサ165と、温度センサ166と、マフラー167と、を備えている。 <Exhaust device 135>
10 and 11, theexhaust system 135 includes first and second exhaust pipes 161 and 162, a catalyst 163, a catalyst pipe 164, an oxygen sensor 165, a temperature sensor 166, a muffler 167, It has
図10、図11を参照して、排気装置135は、第1、第2排気管161、162と、触媒163と、触媒パイプ164と、酸素センサ165と、温度センサ166と、マフラー167と、を備えている。 <
10 and 11, the
<触媒パイプ164>
図8を参照して、排気装置135の触媒パイプ164は、第1、第2シリンダバンク138、139の前方に位置しており、エアクリーナ134とは上下方向に隔てられている。触媒パイプ164は、クランクケース137の下面137aよりも上方に位置している。 <Catalyst pipe 164>
Referring to FIG. 8,catalyst pipe 164 of exhaust system 135 is located in front of first and second cylinder banks 138 and 139 and is vertically separated from air cleaner 134 . The catalyst pipe 164 is positioned above the lower surface 137a of the crankcase 137. As shown in FIG.
図8を参照して、排気装置135の触媒パイプ164は、第1、第2シリンダバンク138、139の前方に位置しており、エアクリーナ134とは上下方向に隔てられている。触媒パイプ164は、クランクケース137の下面137aよりも上方に位置している。 <
Referring to FIG. 8,
図10、図11を参照して、触媒パイプ164の外周面の右側部(長手方向一側部)には、固定ステー169が上方に向かって突出している。固定ステー169は、第2固定板148にボルト(図示せず)によって固定されている。触媒パイプ164の外周面の左右両側部(長手方向両側部)には、左右一対の固定片170が後方に向かって突出している。左側の固定片170は、第1シリンダバンク138にボルト(図示せず)によって固定されている。右側の固定片170は、第2シリンダバンク139に一対のボルト(図示せず)によって固定されている。触媒パイプ164の外周面の左右両側部には、一対のボス部171が設けられている。一対のボス部171は、支持板145に一対のボルト(図示せず)によって固定されている。
10 and 11, a fixed stay 169 protrudes upward from the right side (one side in the longitudinal direction) of the outer peripheral surface of the catalyst pipe 164 . The fixed stay 169 is fixed to the second fixed plate 148 with bolts (not shown). A pair of left and right fixing pieces 170 protrude rearward from both left and right sides (both sides in the longitudinal direction) of the outer peripheral surface of the catalyst pipe 164 . The left fixed piece 170 is fixed to the first cylinder bank 138 with a bolt (not shown). The right fixing piece 170 is fixed to the second cylinder bank 139 with a pair of bolts (not shown). A pair of boss portions 171 are provided on both left and right sides of the outer peripheral surface of the catalyst pipe 164 . The pair of boss portions 171 are fixed to the support plate 145 with a pair of bolts (not shown).
<マフラー167>
図11を参照して、排気装置135のマフラー167は、第1実施形態に係るマフラー41と同様に、マフラー本体172と、複数の隔壁(図示せず)と、流入管173と、連通管(図示せず)と、排出管174と、を有する。 <Muffler 167>
Referring to FIG. 11, amuffler 167 of an exhaust device 135 includes a muffler body 172, a plurality of partition walls (not shown), an inflow pipe 173, and a communication pipe ( not shown) and an exhaust tube 174 .
図11を参照して、排気装置135のマフラー167は、第1実施形態に係るマフラー41と同様に、マフラー本体172と、複数の隔壁(図示せず)と、流入管173と、連通管(図示せず)と、排出管174と、を有する。 <
Referring to FIG. 11, a
マフラー本体172の外周面の左右方向中央部には、左右一対の固定ブラケット176が後方に向かって突出している。左右一対の固定ブラケット176は、取付部材143に左右一対のボルト(図示せず)によって固定されている。マフラー本体172の外周面の左右両側部には、左右一対の固定ステー177が上方に向かって突出している。左側の固定ステー177は、第1接続板147に一対のボルト(図示せず)によって固定されている。右側の固定ステー177は、第2接続板149に一対のボルト(図示せず)によって固定されている。
A pair of left and right fixed brackets 176 protrude rearward from the central portion in the left-right direction of the outer peripheral surface of the muffler main body 172 . The pair of left and right fixing brackets 176 are fixed to the mounting member 143 with a pair of left and right bolts (not shown). A pair of left and right fixed stays 177 protrude upward from left and right side portions of the outer peripheral surface of the muffler main body 172 . The left fixed stay 177 is fixed to the first connection plate 147 with a pair of bolts (not shown). The right fixed stay 177 is fixed to the second connection plate 149 with a pair of bolts (not shown).
<第2実施形態の効果>
PTOシャフト142は、クランクケース137の下面137aから突出しており、触媒パイプ164は、クランクケース137の下面137aよりも上方に配置されている。このような構成を採用することで、バーチカルタイプのエンジン131において、触媒パイプ164がクランクケース137の下面137aよりも下方に突出するのを抑制することができる。そのため、触媒パイプ164とエンジンマウント144の干渉を抑制することができる。 <Effects of Second Embodiment>
ThePTO shaft 142 protrudes from the lower surface 137a of the crankcase 137, and the catalyst pipe 164 is arranged above the lower surface 137a of the crankcase 137. As shown in FIG. By adopting such a configuration, it is possible to prevent the catalyst pipe 164 from protruding below the lower surface 137 a of the crankcase 137 in the vertical type engine 131 . Therefore, interference between the catalyst pipe 164 and the engine mount 144 can be suppressed.
PTOシャフト142は、クランクケース137の下面137aから突出しており、触媒パイプ164は、クランクケース137の下面137aよりも上方に配置されている。このような構成を採用することで、バーチカルタイプのエンジン131において、触媒パイプ164がクランクケース137の下面137aよりも下方に突出するのを抑制することができる。そのため、触媒パイプ164とエンジンマウント144の干渉を抑制することができる。 <Effects of Second Embodiment>
The
また、触媒パイプ164の右側部(長手方向一側部)には、第2固定板148に固定される固定ステー169が設けられ、触媒パイプ164の左右両側部(長手方向両側部)には、第1、第2シリンダバンク138、139に固定される左右一対の固定片170と、支持板145に固定される左右一対のボス部171と、が設けられている。このような構成を採用することで、簡易な構成を用いて、触媒パイプ164をエンジン本体133にバランス良く固定することができる。そのため、エンジン本体133の周りにあるフレームに触媒パイプ164を固定する必要がなく、触媒パイプ164の固定作業を容易化することができる。
A fixed stay 169 fixed to the second fixing plate 148 is provided on the right side (one side in the longitudinal direction) of the catalyst pipe 164, and both sides (both sides in the longitudinal direction) of the catalyst pipe 164 are provided with a fixed stay 169. A pair of left and right fixing pieces 170 fixed to the first and second cylinder banks 138 and 139 and a pair of left and right boss portions 171 fixed to the support plate 145 are provided. By adopting such a configuration, the catalyst pipe 164 can be fixed to the engine body 133 with good balance using a simple configuration. Therefore, it is not necessary to fix the catalyst pipe 164 to the frame around the engine body 133, and the fixing work of the catalyst pipe 164 can be facilitated.
以上で具体的実施形態の説明を終えるが、本発明は上記実施形態に限定されることなく幅広く変形実施することができる。
This completes the description of the specific embodiments, but the present invention can be widely modified without being limited to the above embodiments.
1 V型エンジン
3 エンジン本体
7 クランクケース
8 第1シリンダバンク
9 第2シリンダバンク
11 クランクシャフト
33 触媒
34 触媒パイプ
41 マフラー
94 マフラー本体
95 第1隔壁
96 第2隔壁
98 連通管
99 排出管
101 筒部
102 蓋部
109 流入口
111 第1消音室
112 第2消音室
113 第3消音室
115 小穴
121 連通口
123 連通穴
125 開口部
126 蓋部材
127 外周穴
P 作業機
S 外部空間 1 V-type engine 3 Engine main body 7 Crankcase 8 First cylinder bank 9 Second cylinder bank 11 Crankshaft 33 Catalyst 34 Catalyst pipe 41 Muffler 94 Muffler main body 95 First partition 96 Second partition 98 Communication pipe 99 Exhaust pipe 101 Cylinder portion 102 Lid 109 Inlet 111 First sound deadening chamber 112 Second sound deadening chamber 113 Third sound deadening chamber 115 Small hole 121 Communication port 123 Communication hole 125 Opening 126 Lid member 127 Peripheral hole P Work machine S External space
3 エンジン本体
7 クランクケース
8 第1シリンダバンク
9 第2シリンダバンク
11 クランクシャフト
33 触媒
34 触媒パイプ
41 マフラー
94 マフラー本体
95 第1隔壁
96 第2隔壁
98 連通管
99 排出管
101 筒部
102 蓋部
109 流入口
111 第1消音室
112 第2消音室
113 第3消音室
115 小穴
121 連通口
123 連通穴
125 開口部
126 蓋部材
127 外周穴
P 作業機
S 外部空間 1 V-
Claims (13)
- エンジン用マフラーであって、
複数の消音室を有するマフラー本体と、
前記複数の消音室を仕切る複数の隔壁と、を備え、
前記複数の消音室は、
排気ガスの流入口が設けられた第1消音室と、
前記第1消音室と連通する第2消音室と、
前記第2消音室と連通する第3消音室と、を含み、
前記複数の消音室の容積は、前記第1消音室の容積、前記第2消音室の容積、前記第3消音室の容積の順に小さくなっていることを特徴とするエンジン用マフラー。 A muffler for an engine,
a muffler body having a plurality of silencing chambers;
and a plurality of partition walls partitioning the plurality of muffling chambers,
The plurality of muffling chambers are
a first silencer chamber provided with an exhaust gas inlet;
a second silencer chamber communicating with the first silencer chamber;
a third silencer chamber communicating with the second silencer chamber,
A muffler for an engine, wherein the volumes of the plurality of sound deadening chambers decrease in order of the volume of the first sound deadening chamber, the volume of the second sound deadening chamber, and the volume of the third sound deadening chamber. - 前記第1消音室は、前記マフラー本体の長手方向一端部に形成され、
前記第2消音室は、前記マフラー本体の長手方向他端部に形成され、
前記第3消音室は、前記第1消音室と前記第2消音室の間に形成され、
前記複数の隔壁は、
前記第1消音室と前記第3消音室を仕切る第1隔壁と、
前記第2消音室と前記第3消音室を仕切る第2隔壁と、を含んでいることを特徴とする請求項1に記載のエンジン用マフラー。 The first muffler chamber is formed at one longitudinal end of the muffler body,
The second muffler chamber is formed at the other longitudinal end of the muffler body,
the third muffling chamber is formed between the first muffling chamber and the second muffling chamber,
The plurality of partitions are
a first partition partitioning the first silencer and the third silencer;
2. The engine muffler according to claim 1, further comprising a second partition partitioning said second muffler chamber and said third muffler chamber. - 前記第1消音室と前記第2消音室は、前記マフラー本体の長手方向に延びる連通管を介して連通していることを特徴とする請求項2に記載のエンジン用マフラー。 The engine muffler according to claim 2, characterized in that said first sound deadening chamber and said second sound deadening chamber communicate with each other via a communicating pipe extending in the longitudinal direction of said muffler body.
- 前記連通管は、前記第1隔壁及び前記第2隔壁を貫通しており、
前記連通管の一端部には、前記第1消音室と連通する連通口が設けられ、
前記連通管の外周部には、前記第2消音室と連通する多数の連通穴が設けられていることを特徴とする請求項3に記載のエンジン用マフラー。 The communication pipe penetrates the first partition and the second partition,
One end of the communication pipe is provided with a communication port that communicates with the first silencer chamber,
4. The engine muffler according to claim 3, wherein a large number of communication holes communicating with the second noise reduction chamber are provided in an outer peripheral portion of the communication pipe. - 前記第2消音室と前記第3消音室は、前記第2隔壁に設けられた多数の小穴を介して連通していることを特徴とする請求項2~4のいずれか1項に記載のエンジン用マフラー。 The engine according to any one of claims 2 to 4, wherein the second noise reduction chamber and the third noise reduction chamber communicate with each other through a large number of small holes provided in the second partition wall. muffler for
- 前記第3消音室は、前記マフラー本体の長手方向に延びる排出管を介して前記マフラー本体の長手方向一方側の外部空間と連通していることを特徴とする請求項2~5のいずれか1項に記載のエンジン用マフラー。 6. The third muffler chamber according to any one of claims 2 to 5, characterized in that it communicates with an external space on one side in the longitudinal direction of the muffler body via a discharge pipe extending in the longitudinal direction of the muffler body. A muffler for the engine described in the item.
- 前記マフラー本体は、前記マフラー本体の長手方向に延びる筒部と、前記筒部の両端開口を覆う一対の蓋部と、を備え、
前記排出管は、前記一対の蓋部、前記第1隔壁、及び前記第2隔壁を貫通して、前記マフラー本体の長手方向両側に突出していることを特徴とする請求項6に記載のエンジン用マフラー。 The muffler body includes a cylindrical portion extending in the longitudinal direction of the muffler body and a pair of lid portions covering openings at both ends of the cylindrical portion,
7. The engine according to claim 6, wherein the discharge pipe penetrates the pair of lid portions, the first partition wall, and the second partition wall, and protrudes to both sides in the longitudinal direction of the muffler body. Scarf. - 前記排出管の外周部には、前記第3消音室と連通する多数の外周穴が設けられ、
前記排出管の長手方向両端部には、一対の開口部が設けられ、
いずれか一方の前記開口部は、蓋部材によって閉止されていることを特徴とする請求項7に記載のエンジン用マフラー。 An outer peripheral portion of the discharge pipe is provided with a large number of outer peripheral holes that communicate with the third silencer chamber,
A pair of openings are provided at both ends of the discharge pipe in the longitudinal direction,
8. The engine muffler according to claim 7, wherein one of said openings is closed by a cover member. - V型エンジンであって、
クランクシャフトを回転可能に支持するクランクケース及び前記クランクケースから延びる一対のシリンダバンクを有するエンジン本体と、
前記エンジン本体に接続される請求項1~8のいずれか1項に記載のエンジン用マフラーと、を備え、
前記マフラー本体は、前記クランクケース及び前記一対のシリンダバンクに固定されていることを特徴とするV型エンジン。 A V-type engine,
an engine body having a crankcase rotatably supporting a crankshaft and a pair of cylinder banks extending from the crankcase;
and the engine muffler according to any one of claims 1 to 8, which is connected to the engine body,
A V-type engine, wherein the muffler body is fixed to the crankcase and the pair of cylinder banks. - 前記V型エンジンは、前記エンジン本体から排出される排気ガスを浄化する触媒と、前記触媒を収容する触媒パイプと、を更に備え、
前記マフラー本体は、前記クランクケース、前記一対のシリンダバンク、及び前記触媒パイプに固定されていることを特徴とする請求項9に記載のV型エンジン。 The V-type engine further comprises a catalyst for purifying exhaust gas discharged from the engine body, and a catalyst pipe containing the catalyst,
10. The V-type engine according to claim 9, wherein said muffler body is fixed to said crankcase, said pair of cylinder banks, and said catalyst pipe. - 前記マフラー本体は、前記クランクシャフトの軸方向に見て、前記触媒パイプ及び前記一対のシリンダバンクと重なっていることを特徴とする請求項10に記載のV型エンジン。 The V-type engine according to claim 10, wherein the muffler body overlaps the catalyst pipe and the pair of cylinder banks when viewed in the axial direction of the crankshaft.
- 前記触媒は、前記V型エンジンの総排気量の半分以上の容積を有することを特徴とする請求項10又は11に記載のV型エンジン。 The V-type engine according to claim 10 or 11, wherein the catalyst has a volume equal to or more than half of the total displacement of the V-type engine.
- 請求項1~8のいずれか1項に記載のエンジン用マフラー又は請求項9~12のいずれか1項に記載のV型エンジンを有することを特徴とする作業機。 A work machine comprising the engine muffler according to any one of claims 1 to 8 or the V-type engine according to any one of claims 9 to 12.
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JPS5947306U (en) * | 1982-09-22 | 1984-03-29 | カルソニックカンセイ株式会社 | Silencer with harmful particle capture function |
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JPH01305119A (en) * | 1988-05-31 | 1989-12-08 | Sango:Kk | Water vent unit of silencer for internal combustion engine |
JP2002137792A (en) * | 2000-08-25 | 2002-05-14 | Honda Motor Co Ltd | Outboard motor |
JP2012189020A (en) * | 2011-03-11 | 2012-10-04 | Honda Motor Co Ltd | Exhaust device of internal combustion engine |
CN109252949A (en) * | 2018-11-07 | 2019-01-22 | 河南柴油机重工有限责任公司 | A kind of arragement construction of V-type diesel silencer |
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JPS5947306U (en) * | 1982-09-22 | 1984-03-29 | カルソニックカンセイ株式会社 | Silencer with harmful particle capture function |
JPS6199618U (en) * | 1984-12-05 | 1986-06-25 | ||
JPH01305119A (en) * | 1988-05-31 | 1989-12-08 | Sango:Kk | Water vent unit of silencer for internal combustion engine |
JP2002137792A (en) * | 2000-08-25 | 2002-05-14 | Honda Motor Co Ltd | Outboard motor |
JP2012189020A (en) * | 2011-03-11 | 2012-10-04 | Honda Motor Co Ltd | Exhaust device of internal combustion engine |
CN109252949A (en) * | 2018-11-07 | 2019-01-22 | 河南柴油机重工有限责任公司 | A kind of arragement construction of V-type diesel silencer |
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