WO2022172360A1 - Coupling device, coupling structure, and manufacturing method of coupling structure - Google Patents
Coupling device, coupling structure, and manufacturing method of coupling structure Download PDFInfo
- Publication number
- WO2022172360A1 WO2022172360A1 PCT/JP2021/004962 JP2021004962W WO2022172360A1 WO 2022172360 A1 WO2022172360 A1 WO 2022172360A1 JP 2021004962 W JP2021004962 W JP 2021004962W WO 2022172360 A1 WO2022172360 A1 WO 2022172360A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- joint
- peripheral surface
- intervening
- joint member
- pipes
- Prior art date
Links
- 230000008878 coupling Effects 0.000 title claims abstract description 11
- 238000010168 coupling process Methods 0.000 title claims abstract description 11
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 230000002093 peripheral effect Effects 0.000 claims abstract description 158
- 230000005674 electromagnetic induction Effects 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 7
- 239000004065 semiconductor Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
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- 229910052731 fluorine Inorganic materials 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
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- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
- B29C65/3644—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a ribbon, band or strip
- B29C65/3652—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint being a ribbon, band or strip forming a sleeve, e.g. a wrap-around sleeve
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3672—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint
- B29C65/3676—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3672—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint
- B29C65/3684—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being non-metallic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1222—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1226—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least one bevelled joint-segment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5229—Joining tubular articles involving the use of a socket
- B29C66/52291—Joining tubular articles involving the use of a socket said socket comprising a stop
- B29C66/52292—Joining tubular articles involving the use of a socket said socket comprising a stop said stop being internal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5229—Joining tubular articles involving the use of a socket
- B29C66/52298—Joining tubular articles involving the use of a socket said socket being composed by several elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/02—Welded joints; Adhesive joints
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L53/00—Heating of pipes or pipe systems; Cooling of pipes or pipe systems
- F16L53/30—Heating of pipes or pipe systems
- F16L53/34—Heating of pipes or pipe systems using electric, magnetic or electromagnetic fields, e.g. induction, dielectric or microwave heating
Definitions
- the present invention relates to a joint device, joint structure, and joint structure manufacturing method.
- Joints used for piping in semiconductor manufacturing equipment and the like are generally mechanically connected to pipes using a screw mechanism or the like.
- the joint and the pipe are connected to each other by tightening a screw mechanism provided outside the joint and the pipe line (see Patent Document 1).
- the thickness of the joint must be increased in order to withstand the tightening stress of the screw, and the connection structure between the joint and the pipe must be large. become In addition, there is a possibility that the connection between the joint and the pipe may become loose due to vibration, internal pressure, etc. during use of the pipe, so retightening work is required to prevent liquid leakage.
- the present invention has been made in view of this point, and one of its objects is to shorten the time required for the work of connecting a joint and a pipe using a welding method.
- a joint device is a joint member having an annular main body portion that covers the outer periphery of a connecting portion of two connected pipes, and an intervening portion that is interposed between the end surfaces of the two connected pipes. a conductive member disposed on the outer peripheral surface of the joint member corresponding to the intervening portion and generating heat by electromagnetic induction; and an annular cover member covering the conductive member from the outside.
- the joint device in which the conductive member is arranged on the outer peripheral surface of the joint member and the cover member covers the conductive member from the outside thereof, is attached to the two connected pipes, and the intermediate portion of the joint member is mounted. is placed between the end surfaces of the two pipes to be connected, and the main body of the joint member covers the outer peripheral surface of the connecting portion of the two pipes to be connected.
- the periphery of the intervening portion of the member is welded to each other, and the two connected pipes can be connected to each other via the joint member.
- the two connected pipes and the joint member can be simultaneously and easily connected using electromagnetic induction, so that the time required for connecting the joint member and the connected pipe can be greatly reduced.
- the contact area between the joint member and the pipe to be connected can be increased, the welding strength can be improved.
- the joint member is configured such that the conductive member is axially inserted into the main body portion, and the joint member abuts against the first end surface of the inserted conductive member on the insertion direction side. You may make it have a contact part.
- the cover member may be configured to be insertable from the axial direction of the main body portion of the joint member into which the conductive member is inserted.
- the cover member may have a pressing portion that presses the second axial end surface of the conductive member.
- the joint member and the cover member may have an engagement mechanism that engages the joint member and the cover member with each other.
- the joint device may further include an annular interposed member that can be interposed between the outer peripheral surface of the connection portion of the two connected pipes and the main body portion of the joint member.
- the intervening portion of the joint member may project from the main body portion toward the central axis thereof and have an annular convex shape around the axis of the main body portion.
- the intermediate portion of the joint member may be formed so that both side surfaces in the axial direction protrude outward in the axial direction.
- the connected pipe may be a pipe for semiconductor manufacturing equipment.
- FIG. 4 is a cross-sectional view of the joint structure when each member of the joint structure is assembled;
- Fig. 3 is a cross-sectional view of a tube; It is an enlarged view of the cross section of joint structure.
- It is a perspective view of a joint member.
- It is a sectional view of a joint member.
- 4 is a perspective view of a conductive member;
- FIG. 4 is a cross-sectional view of a conductive member;
- FIG. It is a perspective view of a cover member. It is a sectional view of a cover member.
- FIG. 1 is an exploded perspective view of each member of a joint structure 1 according to the present embodiment.
- FIG. 2 is a cross-sectional view of each member of the joint structure 1 taken along a vertical plane including the central axis C of the joint structure 1.
- FIG. 3 is a cross-sectional view of the joint structure 1 when each member of the joint structure 1 is assembled.
- the joint structure 1 includes a joint device 10 and two pipes 11 and 12 which are pipes to be connected.
- the pipes 11 and 12 are made of fluorine-based resin, which is used, for example, for piping in semiconductor manufacturing equipment.
- the tubes 11 and 12 are circular tubes, for example, and are soft and deformable.
- the material of the pipes 11 and 12 is not particularly limited to fluorine-based resin, and may be other plastic resin such as PP.
- the tubes 11, 12 each have an end face 20 on the connection side.
- the locked portion 30 has, for example, an inclined surface 40 inclined at a predetermined angle with respect to the radial direction Y of the tubes 11 and 12 (the direction perpendicular to the axial direction X).
- the inclined surface 40 is formed from the outer peripheral surfaces 11a, 12a of the tubes 11, 12 toward the center axis C side (inward).
- the inclined surface 40 is inclined so as to gradually move away from the tip as it approaches the central axis C.
- the engaged portion 30 has a triangular shape in a cross section obtained by cutting the pipes 11 and 12 along a vertical plane including the central axis C.
- the engaged portion 30 is formed in an annular shape around the central axis C. As shown in FIG.
- the joint device 10 includes, for example, a joint member 50, a conductive member 51, a cover member 52, and two intervening members 53.
- the joint member 50 has a substantially cylindrical shape.
- the joint member 50 is made of resin that is melted by heat of a predetermined temperature.
- the joint member 50 includes, for example, an annular body portion 60 that covers the outer periphery of the connecting portion of the two pipes 11 and 12, an intervening portion 61 interposed between the end faces 20 of the two pipes 11 and 12, and the body portion 60 and the intervening portion 61 are connected to each other.
- the body part 60 has a substantially cylindrical shape.
- the body portion 60 has a first outer peripheral surface 80 and a second outer peripheral surface 81 .
- the first outer peripheral surface 80 is formed halfway from the first end 60a in the axial direction X of the main body 60 toward the second end 60b.
- the length in the axial direction X of the first outer peripheral surface 80 is longer than the length in the axial direction X of the conductive member 51 to be described later.
- the first outer peripheral surface 80 has a constant distance (diameter) from the central axis C of the body portion 60 in the axial direction X. As shown in FIG.
- the first outer peripheral surface 80 is provided with a recess 90 for engaging with the cover member 52 described later.
- the recess 90 is provided, for example, at the end of the first outer peripheral surface 80 on the first end 60a side.
- the recesses 90 are provided at a plurality of locations, for example, two locations in the circumferential direction R around the central axis C of the body portion 60 at equal intervals.
- the second outer peripheral surface 81 is connected to the end of the first outer peripheral surface 80 on the second end 60b side.
- the second outer peripheral surface 81 has, for example, a larger diameter than the first outer peripheral surface 80 .
- an end surface 82 is formed as an annular contact portion facing in the axial direction X (parallel to the radial direction Y). This end surface 82 abuts on a first end surface 152 (to be described later) of the conductive member 51 when the conductive member 51 is inserted into the first outer peripheral surface 80, and functions as a stopper.
- the second outer peripheral surface 81 is provided with projections 91 for engaging with the cover member 52 which will be described later.
- the protrusion 91 protrudes outward in the radial direction Y. As shown in FIG.
- the protrusion 91 is provided, for example, near the end of the second outer peripheral surface 81 on the side of the second end 60b.
- the protrusions 91 are provided at a plurality of locations, for example, two locations in the circumferential direction R around the central axis C of the body portion 60 at equal intervals.
- the recess 90 and the protrusion 91 are provided at the same position in the circumferential direction R of the main body 60, for example.
- the body portion 60 has a first inner peripheral surface 120, a second inner peripheral surface 121, a third inner peripheral surface 122, a fourth inner peripheral surface 123 and a fifth inner peripheral surface 124 in this order.
- the first inner peripheral surface 120, the second inner peripheral surface 121, the third inner peripheral surface 122, the fourth inner peripheral surface 123 and the fifth inner peripheral surface 124 are the outer peripheral surfaces 11a of the tubes 11 and 12, The diameter is larger than 12a.
- the first inner peripheral surface 120 and the second inner peripheral surface 121 are located closer to the first end portion 60a in the axial direction X than the connecting portion 62, and the third inner peripheral surface 122 and the fourth inner peripheral surface The surface 123 and the fifth inner peripheral surface 124 are located closer to the second end 60b in the axial direction X than the connecting portion 62 is.
- the second inner peripheral surface 121 has a smaller diameter than the first inner peripheral surface 120 . Thereby, an annular end surface 125 facing the first end 60a in the axial direction X is formed between the second inner peripheral surface 121 and the first inner peripheral surface 120 .
- the third inner peripheral surface 122 has a smaller diameter than the fourth inner peripheral surface 123
- the fourth inner peripheral surface 123 has a smaller diameter than the fifth inner peripheral surface 124 . Therefore, between the third inner peripheral surface 122 and the fourth inner peripheral surface 123, an annular end surface 126 facing the second end 60b in the axial direction X is formed.
- An annular end face 127 facing the second end 60 b in the axial direction X is formed between 123 and the fifth inner peripheral face 124 .
- the total length of the first inner peripheral surface 120 and the second inner peripheral surface 121 in the axial direction X is the length of the third inner peripheral surface 122, the fourth inner peripheral surface 123 and the fifth inner peripheral surface 124. It is shorter than the overall length in the axial direction X.
- the second inner peripheral surface 121 and the third inner peripheral surface 122 have the same length in the axial direction X
- the first inner peripheral surface 120 and the fourth inner peripheral surface 123 have the same length in the axial direction X. are equal to each other.
- the side peripheral surfaces 130 are formed to protrude outward in the axial direction X, respectively.
- the side peripheral surface 130 is composed of, for example, a first inclined surface 140 located outside in the radial direction Y and a second inclined surface 141 located inside in the radial direction Y. As shown in FIG. The first inclined surface 140 and the second inclined surface 141 are connected at the center in the radial direction Y. As shown in FIG. As a result, the side peripheral surface 130 has a top portion where the center in the radial direction Y protrudes the most.
- the connecting portion 62 protrudes from between the second inner peripheral surface 121 and the third inner peripheral surface 122 of the main body portion 60 toward the central axis C, and is formed in an annular shape around the central axis C of the main body portion 60. .
- the conductive member 51 is formed in an annular shape around the central axis C.
- the conductive member 51 has an outer peripheral surface 150 and an inner peripheral surface 151 with a constant diameter.
- the inner peripheral surface 151 has substantially the same diameter as the first outer peripheral surface 80 of the body portion 60 of the joint member 50 .
- the outer peripheral surface 150 has substantially the same diameter as a second inner peripheral surface 161 described later of the cover member 52 or a smaller diameter than the second inner peripheral surface 161 .
- the thickness in the radial direction Y of the conductive member 51 is approximately the same as the width in the radial direction Y of the end face 82 of the main body 60, for example.
- the conductive member 51 has a length in the axial direction X that is shorter than the first outer peripheral surface 80 of the body portion 60 of the joint member 50 .
- the conductive member 51 has a first end face 152 and a second end face 153 on both end faces in the axial direction X. As shown in FIG.
- the cover member 52 has a substantially cylindrical shape.
- the cover member 52 is made of PTFE having a higher melting point than the joint member 50 and the intervening member 53 or PFA having the same melting point.
- the cover member 52 has a first inner peripheral surface 160 and a second inner peripheral surface 161 .
- the first inner peripheral surface 160 and the second inner peripheral surface 161 are provided in this order from the first end portion 52a of the cover member 52 in the axial direction X toward the second end portion 52b.
- the first inner peripheral surface 160 is provided near the first end 52 a of the cover member 52 .
- the first inner peripheral surface 160 has a smaller diameter than the second inner peripheral surface 161 .
- an end surface 162 is formed between the first inner peripheral surface 160 and the second inner peripheral surface 161 as an annular pressing portion facing the second end 52b in the axial direction X. As shown in FIG.
- the end surface 162 can cover and press the second end surface 153 of the conductive member 51 attached to the joint member 50 .
- the first inner peripheral surface 160 is provided with projections 170 that engage with the recesses 90 of the body portion 60 of the joint member 50 .
- the projections 170 are provided at a plurality of locations, for example, two locations in the circumferential direction R around the central axis C of the cover member 52 at equal intervals.
- the cover member 52 has an outer peripheral surface 195 with a constant diameter.
- the end face of the second end 52 b side in the axial direction X is aligned with the end face of the body portion 60 of the joint member 50 on the second end 60 b side. It is configured.
- the third outer peripheral surface 202 has the same diameter as the fifth inner peripheral surface 124 of the body portion 60 of the joint member 50 and the first inner peripheral surface 160 of the cover member 52 .
- the third outer peripheral surface 202 has the same length in the axial direction X as the fifth inner peripheral surface 124 of the body portion 60 and the first inner peripheral surface 160 of the cover member 52 .
- the locking portion 221 protrudes inward (on the side of the central axis C) and is annularly formed around the central axis C.
- the locking portion 221 has an inclined surface 222 facing the rear end portion 53b.
- the inclined surface 222 is formed so as to gradually approach the rear end portion 53b from the front end portion 53a side as it approaches the central axis C side.
- the rear end portion 53b of the intervening member 53 is pushed into the main body portion of the joint member 50.
- the rear end 53b of the intervening member 53 is aligned with the end face of the second end 60b of the cover member 52, and the end face of the first end 52a of the cover member 52 is aligned. That is, the intervening member 53 has a function of confirming that the end surfaces of the pipes 11 and 12 are in contact with or close to the intervening portion 61 of the joint member 50 .
- a joint member 50 of the joint device 10 a conductive member 51, a cover member 52 and two intervening members 53 are prepared.
- the end faces 20 of the tubes 11 and 12 are machined with a special jig to form engaged portions 30 on the end faces 20 of the tubes 11 and 12 as shown in FIG.
- An intervening member 53 is attached to the end surface 20 of each tube 11, 12 as shown in FIG. At this time, the engaging portion 221 of the distal end portion 53a of the intervening member 53 is engaged with the engaged portion 30 of the end surface 20 of the pipes 11 and 12 .
- the joint member 50, the conductive member 51 and the cover member 52 are combined with each other.
- the conductive member 51 is inserted onto the first outer peripheral surface 80 of the body portion 60 of the joint member 50 from the first end portion 60a side of the body portion 60 .
- the first end face 152 of the conductive member 51 is inserted until it contacts the end face 82 .
- the cover member 52 is inserted onto the conductive member 51 inserted into the body portion 60 from the first end portion 60a side of the body portion 60 .
- the end surface 162 of the cover member 52 covers and presses the second end surface 153 of the conductive member 51
- the second inner peripheral surface 161 of the cover member 52 covers the outer peripheral surface 150 of the conductive member 51
- the projection 91 of the body portion 60 fits into the through hole 190 of the cover member 52
- the projection 170 of the cover member 52 fits into the recess 90 of the body portion 60 .
- the joint member 50 and the cover member 52 engage with each other with the conductive member 51 built therein.
- the conductive member 51 is not exposed to the outside. Either the process of assembling the pipes 11 and 12 and the intermediate member 53 or the process of assembling the joint member 50, the conductive member 51 and the cover member 52 may be performed first.
- the structure of the joint member 50, the conductive member 51 and the cover member 52 is placed between the pipes 11 and 12 as shown in FIG. Then, the end faces 20 of the pipes 11 and 12 are aligned so that the intervening portion 61 of the joint member 50 is sandwiched between the end faces 20 of the pipes 11 and 12 as shown in FIG. At this time, the intervening member 53 is fitted between the outer peripheral surfaces 11 a and 12 a of the pipes 11 and 12 and the body portion 60 of the joint member 50 . Then, as shown in FIG. 5 , on the pipe 11 side, the pipe 11 is pushed inside the body portion 60 until the rear end portion 53b of the intervening member 53 is aligned with the end face of the second end portion 60b of the body portion 60 of the joint member 50 .
- the tube 11 is inserted inside the body portion 60 until the rear end portion 53b of the intervening member 53 is aligned with the end surface of the first end portion 52a of the cover member 52 . Then, the user can confirm that the pipe 11 is sufficiently fitted into the joint member 50 by aligning the rear end portion 53b of the intervening member 53 with the end surface of the second end portion 60b of the body portion 60 of the joint member 50. It is confirmed that the rear end portion 53b of the intervening member 53 is aligned with the end surface of the first end portion 52a of the cover member 52, and that the pipe 12 is sufficiently fitted into the joint member 50.
- the electromagnetic induction type welder is operated to electromagnetically induce the conductive member 51 of the joint device 10, causing the conductive member 51 to generate heat.
- the heat of the conductive member 51 is transmitted to, for example, the surrounding joint member 50 and the interposed member 53, and the body portion 60, the connection portion 62 and the interposed portion 61, and the interposed member 53 of the joint member 50 around the conductive member 51 They melt and weld together.
- the pipes 11 and 12 are thus connected to each other via the joint member 50 . After that, the welding machine is stopped, and the work of connecting the pipes 11 and 12 is completed.
- the joint member 50 is configured such that the conductive member 51 is inserted into the body portion 60 from the axial direction X, and the conductive member 51 that is inserted contacts the first end face 152 on the insertion direction side. It has an end face 82 as a portion. This simplifies the work of attaching the conductive member 51 to the joint member 50 .
- the cover member 52 is configured to be insertable from the axial direction X of the body portion 60 into the body portion 60 of the joint member 50 into which the conductive member 51 is inserted. This simplifies the work of attaching the cover member 52 to the joint member 50 .
- the cover member 52 has an end surface 162 as a pressing portion that presses the second end surface 153 in the axial direction X of the conductive member 51 .
- the cover member 52 and the joint member 50 can firmly cover the conductive member 51 and prevent the conductive member 51 from being exposed to the outside.
- the joint member 50 and the cover member 52 have an engagement mechanism that engages the joint member 50 and the cover member 52 with each other. This simplifies the work of attaching the cover member 52 to the joint member 50 . In addition, it is possible to prevent the conductive member 51 from being accidentally exposed to the outside.
- the joint device 10 includes the intervening member 53 , it is possible to suppress the formation of gaps between the joint device 10 and the pipes 11 and 12 . As a result, the overall contact strength between the joint device 10 and the pipes 11, 12 can be improved.
- the intervening member 53 has locking portions 221 that are engaged with the end faces 20 of the pipes 11 and 12, the work of attaching the intervening member 53 to the pipes 11 and 12 is simplified.
- the intervening member 53 has a function of confirming that the end faces 20 of the pipes 11 and 12 are in contact with or close to the intervening portion 61 of the joint member 50 .
- the contact portion between the end surfaces 20 of the pipes 11 and 12 and the intervening portion 61 of the joint member 50 is located at a position that is difficult to see, the end surfaces 20 of the pipes 11 and 12 and the interposed portion 61 of the joint member 50 are distantly adhered. It can prevent things from not being done enough.
- the work for confirming the attachment of the pipes 11 and 12 and the joint device 10 is simplified, the attachment work can be completed in a short time.
- the intervening portion 61 of the joint member 50 protrudes from the main body portion 60 toward the central axis thereof and has an annular convex shape around the central axis C of the main body portion 60 .
- the welding area between the joint member 50 and the end surfaces 20 of the pipes 11 and 12 is widened, and the welding strength is improved.
- the intervening portion 61 of the joint member 50 is formed so that both side surfaces in the axial direction X protrude outward in the axial direction X, respectively. As a result, the welding area between the joint member 50 and the end faces 20 of the pipes 11 and 12 is widened, and the welding strength is improved.
- the shapes of the joint member 50, the conductive member 51, the cover member 52, and the intervening member 53 of the joint device 10 are not limited to those of the above embodiment.
- the joint device 10 may not include the intervening member 53 .
- the shapes of the pipes 11 and 12 are not limited to those of the above embodiment, and the present invention can be applied to any known pipe joints such as L-shaped and T-shaped.
- the present invention is useful in shortening the time required to connect joints and pipes using the welding method.
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Abstract
Description
10 継手装置
11、12 管
50 継手部材
51 導電性部材
52 カバー部材
60 本体部
61 介在部
C 中心軸
X 軸方向
Y 径方向
R 周方向
Claims (16)
- 2つの被接続管の接続部分の外周を覆う環状の本体部と、前記2つの被接続管の端面の間に介在される介在部とを有する継手部材と、
前記介在部に対応する前記継手部材の外周面に配置され、電磁誘導により発熱する導電性部材と、
前記導電性部材を外側から覆う環状のカバー部材と、を備えた、継手装置。 a joint member having an annular main body covering the outer periphery of a connecting portion of two connected pipes and an intervening portion interposed between the end surfaces of the two connected pipes;
a conductive member disposed on the outer peripheral surface of the joint member corresponding to the intervening portion and generating heat by electromagnetic induction;
and an annular cover member that covers the conductive member from the outside. - 前記継手部材は、前記導電性部材が前記本体部に対し軸方向から挿入されるように構成され、当該挿入された導電性部材の挿入方向側の第1の端面に当接する当接部を有する、請求項1に記載の継手装置。 The joint member is configured such that the conductive member is axially inserted into the body portion, and has a contact portion that contacts a first end surface of the inserted conductive member on the insertion direction side. 2. A coupling device according to claim 1.
- 前記カバー部材は、前記導電性部材が挿入された前記継手部材の本体部に対し、前記本体部の軸方向から挿入可能に構成されている、請求項2に記載の継手装置。 The joint device according to claim 2, wherein the cover member is configured to be insertable from the axial direction of the main body portion of the joint member into which the conductive member is inserted.
- 前記カバー部材は、前記導電性部材の軸方向の第2の端面を押さえる押さえ部を有する、請求項2又は3に記載の継手装置。 The joint device according to claim 2 or 3, wherein the cover member has a pressing portion that presses the second axial end surface of the conductive member.
- 前記継手部材と前記カバー部材は、前記継手部材と前記カバー部材を互いに係合する係合機構を有する、請求項1~4のいずれか一項に記載の継手装置。 The joint device according to any one of claims 1 to 4, wherein said joint member and said cover member have an engaging mechanism for engaging said joint member and said cover member with each other.
- 前記2つの被接続管の接続部分の外周面と前記継手部材の本体部との間に介在可能な環状の介在部材をさらに備えた、請求項1~5のいずれか一項に記載の継手装置。 The joint device according to any one of claims 1 to 5, further comprising an annular intervening member that can be interposed between the outer peripheral surface of the connection portion of the two connected pipes and the body portion of the joint member. .
- 前記介在部材は、被接続管の端面に係止される係止部を有する、請求項1~6のいずれか一項に記載の継手装置。 The joint device according to any one of claims 1 to 6, wherein the intervening member has a locking portion that locks onto the end surface of the connected pipe.
- 前記介在部材は、前記2つの被接続配管の端面が前記継手部材の介在部に当接或いは近接していることを確認する機能を有する、請求項1~7のいずれか一項に記載の継手装置。 The joint according to any one of claims 1 to 7, wherein the intervening member has a function of confirming that the end faces of the two connected pipes are in contact with or close to the intervening portion of the joint member. Device.
- 前記継手部材の介在部は、前記本体部からその中心軸側に突出し、前記本体部の軸周りに環状の凸条の形状を有している、請求項1~8のいずれか一項に記載の継手装置。 The intervening portion of the joint member according to any one of claims 1 to 8, wherein the intervening portion of the joint member protrudes from the main body portion toward the central axis thereof and has an annular ridge shape around the axis of the main body portion. fitting device.
- 前記継手部材の介在部は、軸方向の両側面がそれぞれ軸方向の外側に突出するように形成されている、請求項1~9のいずれか一項に記載の継手装置。 The joint device according to any one of claims 1 to 9, wherein the intermediate portion of the joint member is formed such that both axial side surfaces project outward in the axial direction.
- 前記被接続配管は、半導体製造装置用の配管である、請求項1~10のいずれか一項に記載の継手装置。 The joint device according to any one of claims 1 to 10, wherein the connected pipe is a pipe for semiconductor manufacturing equipment.
- 請求項1~11のいずれか一項に記載の継手装置と、
2つの被接続管と、を備え、
前記継手部材の介在部の周囲が互いに溶着し、前記2つの被接続管が前記継手部材を介して互いに接続された、継手構造。 A joint device according to any one of claims 1 to 11;
and two connected pipes,
A joint structure in which the circumferences of the intervening portions of the joint member are welded to each other, and the two connected pipes are connected to each other via the joint member. - 環状の本体部と介在部とを有する継手部材と、前記介在部に対応する前記継手部材の外周面に配置され、電磁誘導により発熱する導電性部材と、前記導電性部材を外側から覆う環状のカバー部材と、を備えた継手装置を、2つの被接続管に対し取り付けて、前記介在部を2つの被接続管の端面の間に配置し、前記本体部により2つの被接続管の接続部分の外周面を覆う第1の工程と、
電磁誘導により前記導電性部材を発熱させて、少なくとも前記継手部材の介在部の周囲が互いに溶着し、前記2つの被接続管を前記継手部材を介して互いに接続する第2の工程と、を備えた、継手構造の製造方法。 a joint member having an annular main body portion and an intermediate portion; a conductive member disposed on an outer peripheral surface of the joint member corresponding to the intermediate portion and generating heat by electromagnetic induction; and a cover member is attached to two connected pipes, the intermediate portion is arranged between the end surfaces of the two connected pipes, and the body portion connects the two connected pipes. A first step of covering the outer peripheral surface of
and a second step of generating heat in the conductive member by electromagnetic induction so that at least the periphery of the intervening portion of the joint member is welded to each other and the two pipes to be connected are connected to each other via the joint member. Also, a manufacturing method of the joint structure. - 前記第1の工程において、環状の介在部材を、2つの被接続管の接続部分の外周面と前記継手部材の本体部との間に介在する、請求項13に記載の継手構造の製造方法。 14. The method of manufacturing a joint structure according to claim 13, wherein in the first step, an annular interposed member is interposed between the outer peripheral surface of the connecting portion of the two connected pipes and the main body portion of the joint member.
- 前記第1の工程において、前記介在部材により、前記2つの被接続配管の端面が前記継手部材の介在部に当接或いは近接していることを確認する、請求項14に記載の継手構造の製造方法。 15. The manufacturing of the joint structure according to claim 14, wherein in the first step, the intervening member confirms that the end surfaces of the two connected pipes are in contact with or close to the intervening portion of the joint member. Method.
- 前記第1の工程の前に、継手部材、導電性部材及びカバー部材を組み立てる工程を有する、請求項13~15のいずれか一項に記載の継手構造の製造方法。 The manufacturing method of the joint structure according to any one of claims 13 to 15, comprising a step of assembling the joint member, the conductive member and the cover member before the first step.
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- 2021-02-10 JP JP2022581078A patent/JP7587869B2/en active Active
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JP7587869B2 (en) | 2024-11-21 |
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