WO2022166205A1 - Sealing structure for centrifugal pump - Google Patents
Sealing structure for centrifugal pump Download PDFInfo
- Publication number
- WO2022166205A1 WO2022166205A1 PCT/CN2021/117959 CN2021117959W WO2022166205A1 WO 2022166205 A1 WO2022166205 A1 WO 2022166205A1 CN 2021117959 W CN2021117959 W CN 2021117959W WO 2022166205 A1 WO2022166205 A1 WO 2022166205A1
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- WO
- WIPO (PCT)
- Prior art keywords
- impeller
- sealing structure
- pump
- guide
- central
- Prior art date
Links
- 238000007789 sealing Methods 0.000 title claims abstract description 36
- 230000003068 static effect Effects 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 68
- 230000002093 peripheral effect Effects 0.000 claims description 11
- 239000012535 impurity Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 230000009471 action Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 239000003831 antifriction material Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D13/08—Units comprising pumps and their driving means the pump being electrically driven for submerged use
- F04D13/10—Units comprising pumps and their driving means the pump being electrically driven for submerged use adapted for use in mining bore holes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/70—Suction grids; Strainers; Dust separation; Cleaning
Definitions
- the present application relates to the technical field of centrifugal pumps, and in particular, to a sealing structure for centrifugal pumps.
- the centrifugal pump for deep well generally includes a motor assembly and a pump body assembly including an impeller driven to rotate by a pump shaft.
- the pump shaft speed of the traditional centrifugal pump is generally around 3000rpm. If the head of the water output by the centrifugal pump reaches 300m, the height of the centrifugal pump may reach 3m. Therefore, this kind of deep well pump is large and heavy.
- Centrifugal pumps for deep wells are mostly used for agricultural irrigation, and the operating environment is usually at a depth ranging from 100m to 500m underground. In applications with harsh natural environments such as mountains, it is very inconvenient to operate. In particular, for the handling of centrifugal pumps alone, workers need to manually lift to the top of the mountain, which may take several hours, or even a day, to install the huge and cumbersome centrifugal pump to the bottom of the well hundreds of meters deep and the subsequent Possible repairs are very difficult. This largely limits the application of centrifugal pumps. In the improvement process of the pump, in order to increase the lift of the centrifugal pump, the method of increasing the diameter of the impeller is usually adopted, which further increases the volume and weight of the pump, and aggravates the above-mentioned inconvenience of the pump.
- the sealing structure in the centrifugal pump consumes a large amount of work and generates vibrations, thereby reducing the overall efficiency of the centrifugal pump.
- the purpose of the present application is to provide a water slinging groove sealing structure for a centrifugal pump, which reduces the leakage of water flow, and at the same time reduces the frictional resistance and the vibration of the impeller stage group.
- the centrifugal pump includes: a motor assembly providing rotational motion, a pump shaft driven by an output shaft of the motor assembly, and a pump body assembly, wherein the pump body assembly includes A pump sleeve and a plurality of impeller stages housed within the pump sleeve, the impeller stages including: a support housing and a flow guide housing attached together in an axial direction to define an impeller cavity, and a housing The impeller is driven in the impeller cavity to rotate synchronously with the pump shaft, wherein the impeller includes: a hub portion defining a central bore for engagement with the pump shaft, and a conical extending radially outward and axially upward from the hub portion a wall, a blade extending helically from the lower surface of the tapered wall, and an impeller seat attached to the outer periphery of the blade, the impeller seat defining an outer support end face at its lower end, characterized in that the sealing
- a first space is defined between the cylindrical bases of the impeller seat of the impeller, and a second space is defined between the axial contact portion and the cylindrical base, wherein the width of the first space in the radial direction is smaller than that of the second space in the axial direction
- the water rejection groove sealing structure includes a plurality of water rejection grooves arranged on the radially outer side of the outer support end face at the lower end of the impeller seat, wherein the plurality of water rejection grooves are arranged along the circumferential direction of the guide casing.
- each of the plurality of water slinging troughs includes two sides arranged at an angle, and the included angle between the two sides is between 50° and 70°.
- the guide casing of the impeller stage comprises a central portion having a central bore allowing the pump shaft to extend through, a peripheral portion axially engaging the support casing and helical between the central portion and the peripheral portion
- a guide vane extending in a shape, the central portion, the peripheral portion and the guide vane define a guide channel of the impeller stage group.
- the impeller seat, the conical wall and the blades define a centrifugal channel
- the hub defines a central support end face perpendicular to the axial direction
- the central support end face passes through the hub portion of the impeller or is embedded in the center of the lower end of the hub portion
- the dynamic seal ring defines that the guide housing includes a central abutment end surface that is in constant abutment contact with the center support end surface, and the guide channel is in fluid communication with the centrifugal channel.
- the central dynamic sealing ring is constructed of tungsten steel.
- the central portion is a flow guide seat formed separately and attached to the peripheral portion.
- the central abutment end face is provided by a flow guide seat or a central static sealing ring embedded in the flow guide seat.
- the hub extends beyond the support housing at a first axial end in an axial direction away from the electric machine assembly and terminates within the support housing at a second axial end opposite the first axial end The center abuts the end face.
- the impeller seat and the support housing define an annular gap.
- the support housing, the guide housing and the impeller seat together define a foreign matter collection space for receiving foreign matter from the annular gap.
- the sealing structure of the water rejection groove of the present application for centrifugal pump in the operating state of the centrifugal pump, due to the action of the upward flowing water and the centrifugal force of the impeller, the outer static seal ring and the cylindrical base of the impeller seat of the impeller of the centrifugal pump are formed. There is no longer contact between them, but a gap is formed, which reduces the frictional power consumption of the impeller.
- the water in the second space is thrown out, thereby forming an internal water pressure that opposes the external water pressure, so that the impeller can reduce the radial force generated by the water.
- the above-mentioned water pressure balance also ensures that there is always a seal between the impeller and the guide casing, and the seal will not fail due to the high-speed rotation of the impeller.
- the water In the high-speed operation of the centrifugal pump, the water is thrown out by a plurality of water-throwing tanks to form kinetic energy, which is opposed to the external water pressure to reduce the leakage of water flow. Low frictional resistance and vibration of impeller stages.
- FIG. 1 is a longitudinal cross-sectional view of an exemplary centrifugal pump of the present application
- Figure 2 shows a longitudinal cross-sectional view of the impeller stages of the centrifugal pump of Figure 1;
- FIG. 3 shows a perspective view of the impeller of the impeller stage of FIG. 2;
- FIG. 4 shows an enlarged perspective view of part A of the impeller of FIG. 3 .
- the centrifugal pump includes a motor assembly and a pump body assembly 20 .
- the motor assembly includes a motor housing and a motor, such as an electric motor, accommodated in the motor housing and capable of outputting a high rotational speed.
- Auxiliary systems that provide auxiliary functions for the operation of the motor, such as cooling systems, are also located within the motor housing.
- the pump body assembly 20 includes a pump sleeve 22 and a plurality of impeller stages 200 housed within the pump sleeve 22 .
- the output shaft of the motor drives the impeller 70 of each impeller stage group 200 in the centrifugal pump to rotate through the pump shaft 11 of the centrifugal pump.
- the pump shaft 11 adopts a six-tooth pump shaft.
- the direction in which the pump shaft 11 extends is defined as an axial direction, and the circumferential direction extends around the axial direction.
- the centrifugal pump of the present application is usually placed vertically during use, so the axial direction is also referred to as the vertical direction, the direction/end toward the motor assembly in the axial direction is referred to as the lower/lower end, and the opposite direction/end Called the upper/upper end.
- the direction from the pump sleeve 22 toward the central axis of the pump shaft 11 is referred to as radially inward, and on the contrary, from The direction of the central axis of the pump shaft 11 toward the pump sleeve 22 is referred to as radially outward.
- the pump body assembly 20 sequentially includes a water inlet section 30 , an impeller section 50 composed of a plurality of impeller stages, and a water outlet section 40 , each of which will be described in detail below. Structure.
- the pump sleeve 22 is provided with water inlet holes 32 distributed in the circumferential direction, and, in the water inlet section 30 , a conical housing 34 is arranged in the pump sleeve 22 .
- the cone housing 34 is configured as an inverted cone open towards the motor assembly, including a central hole allowing the pump shaft 11 to pass through.
- the pump shaft connection that connects the pump shaft 11 to the output shaft of the motor assembly and supports the pump shaft 11 is provided in the space 33 formed by the inner surface 37 of the cone housing 34 facing the motor assembly.
- the water inlet holes 32 include a plurality of water inlet hole groups that are spaced apart along the circumferential direction of the pump sleeve 22 , and each water inlet hole group includes a plurality of water inlet holes that are densely distributed.
- the plurality of impeller stages 200 included in the impeller section 50 and mounted within the pump sleeve 22 are described below.
- the impeller section 50 of the illustrated centrifugal pump includes four impeller stages 200 .
- the number of impeller stages of the centrifugal pump is not limited to four, but can be changed according to actual needs.
- the impeller stage 200 in the impeller section 50 includes a stationary support housing 60 and a flow guide housing 250 .
- the guide housing 250 is closer to the motor assembly and the water inlet section 30 than the support housing 60, that is, during use of the centrifugal pump in a vertical configuration, the guide housing 250 Below the support housing 60 .
- the support housing 60 and the flow guide housing 250 in the impeller stage set 200 are axially engaged with each other, attached together, together defining an axially penetrating impeller cavity, and vertically adjacent
- the guide housing 250 of the upper impeller stage 200 of the two arranged impeller stages 200 is attached together with the support housing 60 of the next impeller stage 200 .
- the impeller stage 200 also includes an impeller 70 located in the impeller cavity, the impeller 70 is engaged with the pump shaft 11 and is driven by the pump shaft 11 to rotate synchronously.
- the impeller 70 and the pump shaft 11 are usually joined together by spline engagement, and the pump shaft 11 includes six key teeth 111 evenly distributed along the circumferential direction.
- FIG. 2 shows a longitudinal sectional view of the impeller stages of the centrifugal pump of FIG. 1 .
- the impeller 70 includes a cylindrical hub portion 72 and a conical wall 74 extending radially outward and axially upward from the hub portion 72, eg, near its upper end (opposite to the direction of extension of the conical housing 34, and thus also referred to as "" "forward tapered wall”), the vanes 76 extending helically from the lower surface 79 of the tapered wall 74, the impeller seat 78 being fixedly attached to the outer periphery of the vanes 76.
- the hub 72, tapered wall 74, vanes 76 and impeller seat 78 of the impeller 70 together define a centrifugal passage 75 through which water is allowed to flow.
- the impeller seat 78 and other portions of the impeller 70 may be integrally formed, or may be formed separately and then attached together by any suitable method, such as ultrasonic welding.
- the impeller seat 78 of the impeller 70 includes a cylindrical base 782 and a forward tapered wall 784 extending obliquely radially outward and axially upward from an upper end of the cylindrical base 782 .
- the hub 72 defines a central bore 71 adapted to spline engagement with the pump shaft 11 so that the pump shaft 11 drives the impeller 70 to rotate synchronously with the pump shaft 11 .
- the lower end of the hub portion 72 defines an axially downward, ie towards, central support end face 73 , and the impeller seat 78 , in particular its cylindrical base 782 , defines an outer support end face 77 .
- the outer support end face 77 includes one radial end face parallel to the axial direction and two axial end faces perpendicular to the axial direction.
- the guide housing 250 of the impeller stage set 200 includes a central portion 252 having a central bore allowing the pump shaft 11 to extend therethrough, a peripheral portion 254 , and vanes 256 extending radially between the central portion 252 and the peripheral portion 254 .
- the flow guide passage 55 is defined by the central portion 252 and the peripheral portion 254 of the flow guide housing 250 and the adjacent outer static seal ring 98 .
- the outer static seal ring 98 includes a radial contact portion 263 parallel to the axial direction and an axial contact portion 264 perpendicular to the axial direction.
- a first space 265 is defined between the radial contact portion 263 and the cylindrical base portion 782 .
- a second space 266 is defined between the axial contact portion 264 and the cylindrical base portion 782 .
- the width of the first space 265 in the radial direction is smaller than the width of the second space 266 in the axial direction.
- the second space 266 may play a role of pressure equalization. Specifically, during the operation of the centrifugal pump, the water from the outside of the impeller 70 trying to intrude into the guide channel 55 via the second space 266 and the first space 265 decreases in speed after entering the second space 266, so that it will not continue to enter the first space 265 , that is, water is blocked in the second space 266 .
- the water in the second space 266 is thrown out, thereby forming an internal water pressure opposing the external water pressure, so that the impeller 70 can reduce the radial force generated by the water.
- the above-mentioned balance of water pressure also ensures that there is always a seal between the impeller 70 and the guide casing 250, and the seal will not fail due to the high-speed rotation of the impeller.
- the center portion 252 of the guide housing 250 defines a center abutment end surface 262 that is configured to be in abutment contact with the center support end surface 73 at all times.
- the impeller 70 is assembled in the axial impeller cavity formed by the support housing 60 and the guide housing 250 .
- the central supporting end surface 73 is in abutting contact with the central abutting end surface 262 , so that the guide housing 250 provides support for the impeller 70 .
- the impeller 70 rotates at high speed with the pump shaft 11 (not shown in FIG. 2 ), and the centrifugal force generated by the rotation of the impeller 70 is sucked into the guide channel defined by the guide casing 250 and enters into The centrifugal channel 75 of the impeller 70 is then thrown into the guide channel 55 of the next impeller stage 200 .
- the outer periphery of the impeller seat 78 of the impeller 70 specifically the outer periphery of the upper end of the positive conical wall 784 thereof, and the support housing 60 define an annular gap allowing impurities in the water, such as sediment, to settle downward.
- the sediment in the water flow in the centrifugal channel 75 enters the impurity collection space jointly defined by the support casing 60 , the guide casing 250 and the impeller seat 78 of the impeller stage group 200 after passing through the annular gap.
- the center support end surface 73 and the center abutment end surface 262 are always kept in contact with each other.
- this abutment also receives axial force from the impeller 70, and the transmission of the axial force causes friction between the two end faces 73 and 262 in contact with each other.
- any surface treatment measures may be applied to the end faces 73 and 262 .
- an anti-friction coating may be applied to the end faces 73 and 262 .
- additional components made of anti-friction material are provided to the impeller 70 and the flow guide housing 250 to provide end faces 73 and 262, respectively.
- a center dynamic seal ring 92 made of ceramic is embedded in the hub 72 to provide the friction end surface 73
- a center static seal ring 94 made of tungsten steel is embedded in the guide housing 250 to provide a friction surface 262.
- FIG. 3 shows a perspective view of the impeller of the impeller stage of FIG. 2 .
- FIG. 4 shows an enlarged perspective view of part A of the impeller of FIG. 3 .
- the impeller seat 78 includes a plurality of water slinging grooves 785 provided at the lower end thereof on the radially outer side of the outer support end surface 77 .
- a plurality of water throwing grooves 785 are arranged along the circumferential direction of the guide casing 77 .
- Each of the plurality of slinger troughs 785 includes two sides arranged at an angle. The angle between the two sides is between 50° and 70°.
- a plurality of water throwing grooves 785 throw out the water to form kinetic energy, which opposes the external water pressure, so as to reduce the leakage of the water flow, and at the same time, the impeller reaches a dynamic floating state under the high-speed operation of the centrifugal pump, so as to reduce the leakage of the water flow. Frictional drag and vibration of the impeller stage 200 are reduced.
- the abutting end faces 73 and 262 may be provided in any suitable manner, and are by no means limited to the impeller and the water inlet seat itself as described above, or It is provided by applying anti-friction coating to the impeller and the water inlet seat, or by inserting additional parts made of special materials, etc., and the materials of the applied anti-friction coating or the embedded additional parts are not limited to the above-mentioned ones. and those.
- the length of the hub 72 of the impeller 70 of each impeller stage 200 in the axial direction is designed to extend beyond the support housing 60 of the impeller stage 200 at the first axial end in the axial direction away from the motor assembly, It extends into the flow guide housing 60 at a second axial end opposite the first axial end and terminates in a central abutment end face 73 .
- the center support end surface 73 is always in contact with the center abutment end surface 262 .
- the axial force received by the impeller 70 is transmitted to the guide casing 250 via the abutment of the end faces 73 and 262, and then to the pump sleeve 22.
- the axial forces received by the impellers 70 in all the impeller stages are respectively transmitted to the pump sleeve 22, so that the superposition of the axial forces does not occur between the impeller assemblies arranged vertically.
- the water outlet section 40 includes an uppermost guide casing 250 connected to the support casing 60 of the last impeller stage 200 , a one-way valve 300 mounted on the uppermost guide casing 250 , and connected to the pump sleeve 22
- the outlet seat 310 (shown in FIG. 1 ) is located thereon and defines a water outlet hole 312 .
- the output shaft of the motor assembly drives the pump shaft 11 to rotate, and the pump shaft 11 drives the impellers 70 of all impeller stages to rotate synchronously.
- the water enters the water space 35 of the water inlet section 30 from the outside of the centrifugal pump through the water inlet hole 32 on the pump sleeve 22 , and then enters the impeller stage group 200 .
- the impeller stage 200 the water flows through the guide channel defined by the guide housing 250 and the centrifugal channel 75 defined by the impeller 70 in sequence, and enters the next stage of the impeller stage 200, and so on.
- the one-way valve 300 is opened, and the water exits the centrifugal pump through the water outlet 310 defined by the outlet seat 310 .
- the axial forces borne by the impellers 70 in each impeller stage 200 are transferred to the pump sleeve 22 via the contact of the central support end face with the corresponding central abutment end face without being superimposed on adjacent adjacent faces below.
- the impeller stage group 200 otherwise the axial force borne by the impeller stage group 200 below will increase.
- Such an arrangement reduces pump power losses as the impeller 70 rotates.
- the corresponding surface treatment of the abutting end surface can further reduce the lost pump power and improve the pump working efficiency.
- the centrifugal pump of the present application adopts a motor structure assembly with an output speed of up to 12,000 or higher, and adopts the pump body assembly structure as schematically shown in the figure. It only needs to configure 5 impeller stages, and a water output of about 300m can be obtained. lift. At this time, the total height of the centrifugal pump is only about 1m. Even if the controller of the centrifugal pump is accommodated inside the centrifugal pump, the overall height of the centrifugal pump is only about 1.5 m. Compared with the traditional centrifugal pump for deep wells, the height of the pump is shortened by one-half to two-thirds, which means that the weight of the centrifugal pump is greatly reduced. Such a structure makes the application of the deep well centrifugal pump wider, simpler and easier.
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- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
A sealing structure for a centrifugal pump. The centrifugal pump comprises: a motor assembly, a pump shaft (11) and a pump body assembly (20). The pump body assembly (20) comprises a pump sleeve (22) and a plurality of impeller stage groups (200). Each impeller stage group (200) comprises a support housing (60), a flow guide housing (250) and an impeller (70). The impeller (70) comprises a hub portion (72), a conical wall (74), vanes (76), and an impeller base (78). The sealing structure comprises a dynamic sealing structure and a water-throwing groove sealing structure. The dynamic sealing structure comprises an external static sealing ring (98). The external static sealing ring (98) comprises a radial contact portion (263) and an axial contact portion (264). A first space (265) is defined between the radial contact portion (263) and a cylindrical base portion (782) of the impeller base (78) of the impeller (70) of the centrifugal pump, and a second space (266) is defined between the axial contact portion (264) and the cylindrical base portion (782). The width of the first space (265) in a radial direction is smaller than the width of the second space (266) in an axial direction. The water-throwing groove sealing structure comprises a plurality of water-throwing grooves (785) arranged in the circumference of the flow guide housing (250).
Description
本申请要求下列中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the following Chinese patent applications, the entire contents of which are incorporated herein by reference.
序号serial number | 申请日application date | 申请号Application Number | 名称name |
11 | 2021-02-042021-02-04 | 202110171359.5202110171359.5 | 用于离心泵的密封结构Seal structure for centrifugal pump |
22 | 2021-02-042021-02-04 | 202120354468.6202120354468.6 | 用于离心泵的密封结构Seal structure for centrifugal pump |
本申请涉及离心泵技术领域,尤其涉及一种用于离心泵的密封结构。The present application relates to the technical field of centrifugal pumps, and in particular, to a sealing structure for centrifugal pumps.
深井用离心泵总体上包括电机组件和包含被泵轴驱动而旋转的叶轮的泵体组件。传统的离心泵的泵轴转速一般在3000rpm左右,若要离心泵输出的水的扬程达到300m,通常离心泵的高度可能达到3m,所以,这种深井泵体积大、非常笨重。The centrifugal pump for deep well generally includes a motor assembly and a pump body assembly including an impeller driven to rotate by a pump shaft. The pump shaft speed of the traditional centrifugal pump is generally around 3000rpm. If the head of the water output by the centrifugal pump reaches 300m, the height of the centrifugal pump may reach 3m. Therefore, this kind of deep well pump is large and heavy.
深井用离心泵大多用于农业浇灌,使用环境通常在井下100m-500m不等的深度。在高山等自然环境恶劣的应用中,操作非常不方便。特别是,仅仅对于离心泵的搬运来说,工作人员需要人力抬到山顶,这可能需要几个小时、甚至一天的时间,将庞大、笨重的离心泵安装到几百米深的井底以及后续可能的维修都非常困难。这很大程度上限制了离心泵的应用。在泵的改进过程中,为了提高离心泵的扬程,通常采用加大叶轮直径的手段,这进一步增加了泵的体积和重量,加剧了泵的上述不方便。Centrifugal pumps for deep wells are mostly used for agricultural irrigation, and the operating environment is usually at a depth ranging from 100m to 500m underground. In applications with harsh natural environments such as mountains, it is very inconvenient to operate. In particular, for the handling of centrifugal pumps alone, workers need to manually lift to the top of the mountain, which may take several hours, or even a day, to install the huge and cumbersome centrifugal pump to the bottom of the well hundreds of meters deep and the subsequent Possible repairs are very difficult. This largely limits the application of centrifugal pumps. In the improvement process of the pump, in order to increase the lift of the centrifugal pump, the method of increasing the diameter of the impeller is usually adopted, which further increases the volume and weight of the pump, and aggravates the above-mentioned inconvenience of the pump.
在这样的情况下,离心泵中的密封构造会消耗大量的功并且产生振动,从而降低离心泵的整体效率。Under such circumstances, the sealing structure in the centrifugal pump consumes a large amount of work and generates vibrations, thereby reducing the overall efficiency of the centrifugal pump.
发明内容SUMMARY OF THE INVENTION
本申请的目的是提供一种用于离心泵的甩水槽密封结构,其减少水流泄漏,同时减小摩擦阻力和叶轮级组的振动。The purpose of the present application is to provide a water slinging groove sealing structure for a centrifugal pump, which reduces the leakage of water flow, and at the same time reduces the frictional resistance and the vibration of the impeller stage group.
为此,本申请提出了一种用于离心泵的密封结构,离心泵包括:提供旋转运动的电机组件,被电机组件的输出轴驱动的泵轴,和泵体组件,其中,泵体组件包括泵套筒和容置于泵套筒内的多个叶轮级组,叶轮级组包括:在轴向方向上附接到一起而限定出叶轮腔的支撑壳体和导流壳体,以及容置于叶轮腔内被泵轴驱动而随其同步旋转的叶轮,其中,叶轮包括:限定出与泵轴接合的中心孔的毂部,和从毂部径向向外并且轴向向上延伸的锥形壁,从锥形壁的下表面螺旋形延伸的叶片,以及被附接到叶片的外周的叶轮座,叶轮座在其下端限定出外部支撑端面,其特征在于,密封结构包括动态密封结构和甩水槽密封结构,动态密封结构包括外部静密封环,外部静密封环包括平行于轴向方向的径向接触部和垂直于轴向方向的轴向接触部,其中,径向接触部与离心泵的叶轮的叶轮座的筒形基部之间限定出第一空间,轴向接触部与筒形基部之间限定出第二空间,其中,第一空间沿径向方向的宽度小于第二空间沿轴向方向的宽度,甩水槽密封结构包括在叶轮座的下端设置在外部支撑端面的径向外侧的多个甩水槽,其中,多个甩水槽沿导流壳体的周向布置。To this end, the present application proposes a sealing structure for a centrifugal pump, the centrifugal pump includes: a motor assembly providing rotational motion, a pump shaft driven by an output shaft of the motor assembly, and a pump body assembly, wherein the pump body assembly includes A pump sleeve and a plurality of impeller stages housed within the pump sleeve, the impeller stages including: a support housing and a flow guide housing attached together in an axial direction to define an impeller cavity, and a housing The impeller is driven in the impeller cavity to rotate synchronously with the pump shaft, wherein the impeller includes: a hub portion defining a central bore for engagement with the pump shaft, and a conical extending radially outward and axially upward from the hub portion a wall, a blade extending helically from the lower surface of the tapered wall, and an impeller seat attached to the outer periphery of the blade, the impeller seat defining an outer support end face at its lower end, characterized in that the sealing structure includes a dynamic sealing structure and a slinger The water tank seal structure, the dynamic seal structure includes an outer static seal ring, and the outer static seal ring includes a radial contact portion parallel to the axial direction and an axial contact portion perpendicular to the axial direction, wherein the radial contact portion is connected with the centrifugal pump. A first space is defined between the cylindrical bases of the impeller seat of the impeller, and a second space is defined between the axial contact portion and the cylindrical base, wherein the width of the first space in the radial direction is smaller than that of the second space in the axial direction The water rejection groove sealing structure includes a plurality of water rejection grooves arranged on the radially outer side of the outer support end face at the lower end of the impeller seat, wherein the plurality of water rejection grooves are arranged along the circumferential direction of the guide casing.
根据可选的实施方式,多个甩水槽中的每个甩水槽包括成角度布置的两个侧边,两个侧边之间的夹角在50°至70°之间。According to an alternative embodiment, each of the plurality of water slinging troughs includes two sides arranged at an angle, and the included angle between the two sides is between 50° and 70°.
根据可选的实施方式,叶轮级组的导流壳体包括具有允许泵轴延伸穿过的中心孔的中心部,与支撑壳体轴向接合的外围部和在中心部和外围部之间螺旋形延伸的导叶,中心部、外围部和导叶限定出叶轮级组的导流通道。According to an alternative embodiment, the guide casing of the impeller stage comprises a central portion having a central bore allowing the pump shaft to extend through, a peripheral portion axially engaging the support casing and helical between the central portion and the peripheral portion A guide vane extending in a shape, the central portion, the peripheral portion and the guide vane define a guide channel of the impeller stage group.
根据可选的实施方式,叶轮座、锥形壁以及叶片限定出离心通道,毂部限定出垂直于轴向方向的中心支撑端面,中心支撑端面通过叶轮的毂部或者嵌置于毂部下端的中心动密封环限定,导流壳体包括与中心支撑端面始终抵接接触的中心抵接端面,以及导流通道与离心通道流体连通。According to an alternative embodiment, the impeller seat, the conical wall and the blades define a centrifugal channel, the hub defines a central support end face perpendicular to the axial direction, the central support end face passes through the hub portion of the impeller or is embedded in the center of the lower end of the hub portion The dynamic seal ring defines that the guide housing includes a central abutment end surface that is in constant abutment contact with the center support end surface, and the guide channel is in fluid communication with the centrifugal channel.
根据可选的实施方式,中心动密封环由钨钢构成。According to an alternative embodiment, the central dynamic sealing ring is constructed of tungsten steel.
根据可选的实施方式,中心部是单独形成并且附接到外围部上的导流座。According to an alternative embodiment, the central portion is a flow guide seat formed separately and attached to the peripheral portion.
根据可选的实施方式,中心抵接端面通过导流座或嵌置于导流座内的中心静密封环提供。According to an alternative embodiment, the central abutment end face is provided by a flow guide seat or a central static sealing ring embedded in the flow guide seat.
根据可选的实施方式,毂部在远离电机组件的轴向方向上的第一轴向端延伸超出支撑壳体,在与第一轴向端相反的第二轴向端在支撑壳体内终止于中心抵接端面。According to an alternative embodiment, the hub extends beyond the support housing at a first axial end in an axial direction away from the electric machine assembly and terminates within the support housing at a second axial end opposite the first axial end The center abuts the end face.
根据可选的实施方式,叶轮座与支撑壳体限定出环形缝隙。According to an alternative embodiment, the impeller seat and the support housing define an annular gap.
根据可选的实施方式,支撑壳体、导流壳体和叶轮座共同限定出杂质收集空间,用于接收来自环形缝隙的杂质。According to an optional embodiment, the support housing, the guide housing and the impeller seat together define a foreign matter collection space for receiving foreign matter from the annular gap.
本申请的用于离心泵的甩水槽密封结构,在离心泵的运转状态下,由于向上流动的水和叶轮的离心力的作用,外部静密封环与离心泵的叶轮的叶轮座的筒形基部之间不再接触,而是形成缝隙,降低了叶轮的摩擦功耗。同时,在离心力作用下,第二空间中的水被甩出,从而形成与外部水压对抗的内部水压,使得叶轮可以减小由水产生的径向力。此外,上述水压平衡还使得叶轮与导流壳体之间始终存在密封,不会由于叶轮的高速旋转而使密封失效。在离心泵的高速运转状态下,多个甩水槽把水甩出,形成动能,与外部水压对抗,以减少水流泄漏,同时使叶轮在离心泵的高速运转状态下达到动态漂浮状态,以减小摩擦阻力和叶轮级组的振动。The sealing structure of the water rejection groove of the present application for centrifugal pump, in the operating state of the centrifugal pump, due to the action of the upward flowing water and the centrifugal force of the impeller, the outer static seal ring and the cylindrical base of the impeller seat of the impeller of the centrifugal pump are formed. There is no longer contact between them, but a gap is formed, which reduces the frictional power consumption of the impeller. At the same time, under the action of centrifugal force, the water in the second space is thrown out, thereby forming an internal water pressure that opposes the external water pressure, so that the impeller can reduce the radial force generated by the water. In addition, the above-mentioned water pressure balance also ensures that there is always a seal between the impeller and the guide casing, and the seal will not fail due to the high-speed rotation of the impeller. In the high-speed operation of the centrifugal pump, the water is thrown out by a plurality of water-throwing tanks to form kinetic energy, which is opposed to the external water pressure to reduce the leakage of water flow. Low frictional resistance and vibration of impeller stages.
下面将参考附图、结合本申请的示例性实施例详细描述本申请的前述和其它特征、优势和益处。应理解,附图并未按比例绘制,仅仅用于示意本申请的原理,而不意于将本申请限制于图示的实施例。The foregoing and other features, advantages and benefits of the present application will be described in detail below in conjunction with exemplary embodiments of the present application with reference to the accompanying drawings. It should be understood that the drawings are not to scale, and are merely used to illustrate the principles of the application and are not intended to limit the application to the embodiments illustrated.
图1是本申请的示例性离心泵的纵剖面图;1 is a longitudinal cross-sectional view of an exemplary centrifugal pump of the present application;
图2示出了图1的离心泵的叶轮级组的纵截面图;Figure 2 shows a longitudinal cross-sectional view of the impeller stages of the centrifugal pump of Figure 1;
图3示出了图2的叶轮级组的叶轮的立体图;以及FIG. 3 shows a perspective view of the impeller of the impeller stage of FIG. 2; and
图4示出了图3的叶轮的A部分的放大立体图。FIG. 4 shows an enlarged perspective view of part A of the impeller of FIG. 3 .
下面参考附图具体描述本申请的离心泵。贯穿各附图,结构或功能相同或相似的部分具有相同的附图标记。The centrifugal pump of the present application will be described in detail below with reference to the accompanying drawings. Parts that are structurally or functionally identical or similar have the same reference numerals throughout the drawings.
图1是本申请的示例性离心泵的纵剖面图。总体上,离心泵包括马达组件和泵体组件20。马达组件包括马达壳体和容置于马达壳体内、能够输出高转速的马达、例如电动马达。为马达的运转提供辅助功能的辅助系统,例如冷却系统,也设置于马达壳体内。泵体组件20包括泵套筒22和容置于泵套筒22内的多个叶轮级组200。马达的输出轴通过离心泵的泵轴11驱动离心泵中各叶轮级组200的叶轮70旋转。在图示实施例中,泵轴11采用的是六齿泵轴。1 is a longitudinal cross-sectional view of an exemplary centrifugal pump of the present application. Generally, the centrifugal pump includes a motor assembly and a pump body assembly 20 . The motor assembly includes a motor housing and a motor, such as an electric motor, accommodated in the motor housing and capable of outputting a high rotational speed. Auxiliary systems that provide auxiliary functions for the operation of the motor, such as cooling systems, are also located within the motor housing. The pump body assembly 20 includes a pump sleeve 22 and a plurality of impeller stages 200 housed within the pump sleeve 22 . The output shaft of the motor drives the impeller 70 of each impeller stage group 200 in the centrifugal pump to rotate through the pump shaft 11 of the centrifugal pump. In the illustrated embodiment, the pump shaft 11 adopts a six-tooth pump shaft.
在本申请中,为方便描述,泵轴11延伸的方向被定义为轴向方向,周向方向围绕着轴向方向延伸。本申请的离心泵在使用过程中通常竖直放置,所以轴向方向也称为竖直方向,在轴向方向上朝向电机组件的方向/端部称为下方/下端,相反的方向/端部称为上方/上端。在垂直于轴向方向的平面中,以限定出轴向方向的泵轴11的中心轴线为基准,从泵套筒22朝向泵轴11的中心轴线的方向称为径向向内,相反,从泵轴11的中心轴线朝向泵套筒22的方向称为径向向外。In the present application, for the convenience of description, the direction in which the pump shaft 11 extends is defined as an axial direction, and the circumferential direction extends around the axial direction. The centrifugal pump of the present application is usually placed vertically during use, so the axial direction is also referred to as the vertical direction, the direction/end toward the motor assembly in the axial direction is referred to as the lower/lower end, and the opposite direction/end Called the upper/upper end. In a plane perpendicular to the axial direction, with reference to the central axis of the pump shaft 11 defining the axial direction, the direction from the pump sleeve 22 toward the central axis of the pump shaft 11 is referred to as radially inward, and on the contrary, from The direction of the central axis of the pump shaft 11 toward the pump sleeve 22 is referred to as radially outward.
返回参考图1,在轴向方向上,从下向上,泵体组件20依次包括进水区段30,由多个叶轮级组构成的叶轮区段50和出水区段40,下面详细描述各区段的结构。Referring back to FIG. 1 , in the axial direction, from bottom to top, the pump body assembly 20 sequentially includes a water inlet section 30 , an impeller section 50 composed of a plurality of impeller stages, and a water outlet section 40 , each of which will be described in detail below. Structure.
在进水区段30中,在泵套筒22上设置有沿周向方向分布的进水孔32,并且,在进水区段30中,锥壳体34设置于在泵套筒22内。锥壳体34被配置为朝向电机组件开口的倒锥体,包括允许泵轴11穿过的中心孔。将泵轴11连接到电机组件的输出轴并且支撑泵轴11的泵轴连接部设置于由锥壳体34的朝向电机组件的内表面37形成的空间33内。锥壳体34的相反的外表面39与泵套筒22限定出与进水孔32流体连通以便接收从离心泵外面经由进水孔32进入的水的水空间35。根据本申请,进水孔32包括沿泵套筒22的周向方向间隔开分布的多个进水孔组,每一个进水孔组包括密集分布的多个进水孔。In the water inlet section 30 , the pump sleeve 22 is provided with water inlet holes 32 distributed in the circumferential direction, and, in the water inlet section 30 , a conical housing 34 is arranged in the pump sleeve 22 . The cone housing 34 is configured as an inverted cone open towards the motor assembly, including a central hole allowing the pump shaft 11 to pass through. The pump shaft connection that connects the pump shaft 11 to the output shaft of the motor assembly and supports the pump shaft 11 is provided in the space 33 formed by the inner surface 37 of the cone housing 34 facing the motor assembly. The opposite outer surface 39 of the cone housing 34 and the pump sleeve 22 define a water space 35 in fluid communication with the water inlet 32 for receiving water entering via the water inlet 32 from outside the centrifugal pump. According to the present application, the water inlet holes 32 include a plurality of water inlet hole groups that are spaced apart along the circumferential direction of the pump sleeve 22 , and each water inlet hole group includes a plurality of water inlet holes that are densely distributed.
下面描述叶轮区段50所包括的、安装于泵套筒22内的多个叶轮级组200。图示的离心泵的叶轮区段50包括4个叶轮级组200,当然,离心泵的叶轮级组的个数不限制为4,而是可以根据实际需求改变。The plurality of impeller stages 200 included in the impeller section 50 and mounted within the pump sleeve 22 are described below. The impeller section 50 of the illustrated centrifugal pump includes four impeller stages 200 . Of course, the number of impeller stages of the centrifugal pump is not limited to four, but can be changed according to actual needs.
叶轮区段50中的叶轮级组200包括静止不动的支撑壳体60和导流壳体250。在轴向方向上,导流壳体250相比于支撑壳体60更靠近电机组件和进水区段30,也就是说,在离心泵处于竖直配置的使用过程中,导流壳体250位于支撑壳体60的下面。叶轮级组200中的支撑壳体60和导流壳体250在轴向方向上彼此接合,附接在一起,共同限定出在轴向方向上贯通的叶轮腔,并且在竖直方向上相邻布置的两个叶轮级组200中上一叶轮级组200的导流壳体250与下一叶轮级组200的支撑壳体60附接在一起。叶轮级组200还包括位于叶轮腔内的叶轮70,叶轮70与泵轴11接合并且被泵轴11驱动而同步旋转。在离心泵领域中,叶轮70与泵轴11通常通过花键接合方式接合在一起,泵轴11包括沿周向方向均匀分布的六个键齿111。The impeller stage 200 in the impeller section 50 includes a stationary support housing 60 and a flow guide housing 250 . In the axial direction, the guide housing 250 is closer to the motor assembly and the water inlet section 30 than the support housing 60, that is, during use of the centrifugal pump in a vertical configuration, the guide housing 250 Below the support housing 60 . The support housing 60 and the flow guide housing 250 in the impeller stage set 200 are axially engaged with each other, attached together, together defining an axially penetrating impeller cavity, and vertically adjacent The guide housing 250 of the upper impeller stage 200 of the two arranged impeller stages 200 is attached together with the support housing 60 of the next impeller stage 200 . The impeller stage 200 also includes an impeller 70 located in the impeller cavity, the impeller 70 is engaged with the pump shaft 11 and is driven by the pump shaft 11 to rotate synchronously. In the field of centrifugal pumps, the impeller 70 and the pump shaft 11 are usually joined together by spline engagement, and the pump shaft 11 includes six key teeth 111 evenly distributed along the circumferential direction.
图2示出了图1的离心泵的叶轮级组的纵截面图。叶轮70包括圆筒形的毂部72和从毂部72、例如其上端附近径向向外并且轴向向上延伸的锥形壁74(与锥壳体34的延伸方向相反,因而也称为“正锥形壁”),从锥形壁74的下表面79螺旋形延伸的叶片76,叶轮座78被固定地附接到叶片76的外周。叶轮70的毂部72、锥形壁74、叶片76和叶轮座78共同限定出允许水流经的离心通道75。根据本申请的原理,叶轮座78和叶轮70的其他部分可以一体地形成,也可以分开形成、之后通过诸如超声焊接等任何合适的方法附接到一起。叶轮70的叶轮座78包括筒形基部782和从筒形基部782的上端径向向外并且轴向向上倾斜延伸的正锥形壁784。FIG. 2 shows a longitudinal sectional view of the impeller stages of the centrifugal pump of FIG. 1 . The impeller 70 includes a cylindrical hub portion 72 and a conical wall 74 extending radially outward and axially upward from the hub portion 72, eg, near its upper end (opposite to the direction of extension of the conical housing 34, and thus also referred to as "" "forward tapered wall"), the vanes 76 extending helically from the lower surface 79 of the tapered wall 74, the impeller seat 78 being fixedly attached to the outer periphery of the vanes 76. The hub 72, tapered wall 74, vanes 76 and impeller seat 78 of the impeller 70 together define a centrifugal passage 75 through which water is allowed to flow. In accordance with the principles of the present application, the impeller seat 78 and other portions of the impeller 70 may be integrally formed, or may be formed separately and then attached together by any suitable method, such as ultrasonic welding. The impeller seat 78 of the impeller 70 includes a cylindrical base 782 and a forward tapered wall 784 extending obliquely radially outward and axially upward from an upper end of the cylindrical base 782 .
毂部72限定出中心孔71,中心孔71适于与泵轴11花键接合从而泵轴11驱动叶轮70使叶轮70随泵轴11同步旋转。毂部72的下端限定轴向向下、即朝向中心支撑端面73,叶轮座78、具体为其筒形基部782限定出外部支撑端面77。外部支撑端面77包括平行于轴向方向的一个径向端面和垂直于轴向方向的两个轴向端面。The hub 72 defines a central bore 71 adapted to spline engagement with the pump shaft 11 so that the pump shaft 11 drives the impeller 70 to rotate synchronously with the pump shaft 11 . The lower end of the hub portion 72 defines an axially downward, ie towards, central support end face 73 , and the impeller seat 78 , in particular its cylindrical base 782 , defines an outer support end face 77 . The outer support end face 77 includes one radial end face parallel to the axial direction and two axial end faces perpendicular to the axial direction.
叶轮级组200的导流壳体250包括具有允许泵轴11延伸穿过的中心孔的中心部252,外周部254,以及在中心部252和外周部254之间呈辐射状延伸的导叶256。导流通道55通过导流壳体250的中心部252和外周部254以及相邻的外部静密封环98限定。外部静密封环98包括平行于轴向方向的径向接触部263和垂直于轴向方向的轴向接触部264。径向接触部263与筒形基部782之间限定出第一空间265。轴向接触部264与筒形基部782之间限定出第二空间266。第一空间265沿径向方向的宽度小于第二空间266沿轴向方向的宽度。第二空间266可以起到压力平衡的作用。具体而言,在离心泵操作期间,从叶轮70外部试图经由第二空间266和第一空间265侵入导流通道55的水在进入第二空间266后速度降低,从而不会继续进入第一空间265,即,水被阻挡在第二空间266中。同时,在离心力作用下,第二空间266中的水被甩出,从而形成与外部水压对抗的内部水压,使得叶轮70可以减小由水产生的径向力。此外,上述水压平衡还使得叶轮70与导流壳体250之间始终存在密封,不会由于叶轮的高速旋转而使密封失效。The guide housing 250 of the impeller stage set 200 includes a central portion 252 having a central bore allowing the pump shaft 11 to extend therethrough, a peripheral portion 254 , and vanes 256 extending radially between the central portion 252 and the peripheral portion 254 . The flow guide passage 55 is defined by the central portion 252 and the peripheral portion 254 of the flow guide housing 250 and the adjacent outer static seal ring 98 . The outer static seal ring 98 includes a radial contact portion 263 parallel to the axial direction and an axial contact portion 264 perpendicular to the axial direction. A first space 265 is defined between the radial contact portion 263 and the cylindrical base portion 782 . A second space 266 is defined between the axial contact portion 264 and the cylindrical base portion 782 . The width of the first space 265 in the radial direction is smaller than the width of the second space 266 in the axial direction. The second space 266 may play a role of pressure equalization. Specifically, during the operation of the centrifugal pump, the water from the outside of the impeller 70 trying to intrude into the guide channel 55 via the second space 266 and the first space 265 decreases in speed after entering the second space 266, so that it will not continue to enter the first space 265 , that is, water is blocked in the second space 266 . At the same time, under the action of centrifugal force, the water in the second space 266 is thrown out, thereby forming an internal water pressure opposing the external water pressure, so that the impeller 70 can reduce the radial force generated by the water. In addition, the above-mentioned balance of water pressure also ensures that there is always a seal between the impeller 70 and the guide casing 250, and the seal will not fail due to the high-speed rotation of the impeller.
在朝向叶轮70的向上方向上,导流壳体250的中心部252限定出中心抵接端面262,中心抵接端面262被配置成始终与中心支撑端面73抵接接触。In the upward direction toward the impeller 70 , the center portion 252 of the guide housing 250 defines a center abutment end surface 262 that is configured to be in abutment contact with the center support end surface 73 at all times.
在离心泵的非运转状态下,叶轮70装配在由支撑壳体60和导流壳体250的轴向叶轮腔中。中心支撑端面73与中心抵接端面262抵接接触,使导流壳体250对叶轮70提供支撑作用。In the non-operating state of the centrifugal pump, the impeller 70 is assembled in the axial impeller cavity formed by the support housing 60 and the guide housing 250 . The central supporting end surface 73 is in abutting contact with the central abutting end surface 262 , so that the guide housing 250 provides support for the impeller 70 .
在离心泵的运转状态下,叶轮70随泵轴11(图2中未示出)高速旋转,水在叶轮70旋转产生的离心力的作用被从导流壳体250限定的导流通道吸入,进入叶轮70的离心通道75,之后被甩入下一个叶轮级组200的导流通道55。In the operating state of the centrifugal pump, the impeller 70 rotates at high speed with the pump shaft 11 (not shown in FIG. 2 ), and the centrifugal force generated by the rotation of the impeller 70 is sucked into the guide channel defined by the guide casing 250 and enters into The centrifugal channel 75 of the impeller 70 is then thrown into the guide channel 55 of the next impeller stage 200 .
叶轮70的叶轮座78的外周、具体为其正锥形壁784的上端外周和支撑壳体60之间限定出允许水中的杂质、例如泥沙向下沉淀的环形缝隙。离心通道75中流动的水流中的泥沙经过环形缝隙之后进入由叶轮级组200的支撑壳体60、导流壳体250和叶轮座78共同限定的杂质收集空间。The outer periphery of the impeller seat 78 of the impeller 70 , specifically the outer periphery of the upper end of the positive conical wall 784 thereof, and the support housing 60 define an annular gap allowing impurities in the water, such as sediment, to settle downward. The sediment in the water flow in the centrifugal channel 75 enters the impurity collection space jointly defined by the support casing 60 , the guide casing 250 and the impeller seat 78 of the impeller stage group 200 after passing through the annular gap.
在离心泵的高速运转状态下,中心支撑端面73与中心抵接端面262始终保持抵接。除对叶轮70提供支撑之外,此抵接还接收来自叶轮70的轴向力,而轴向力的传递使得相互接触的两个端面73和262产生摩擦。为了降低由此摩擦对离心泵的功率和效率造成的影响,可以对端面73和262进行任何表面处理措施。在一个实施例中,可以对端面73和262施用抗磨擦涂层。在图示实施例中,不是简单地对表面施加抗磨擦涂层,而是分别向叶轮70和导流壳体250设置由抗磨擦材料制成的附加部件来提供端面73和262。例如,在图2中,陶瓷制成的中心动密封环92被嵌置于毂部72内用以提供摩擦端面73,由钨钢制成的中心静密封环94被嵌置于导流壳体250内用以提供摩擦表面262。In the high-speed operation state of the centrifugal pump, the center support end surface 73 and the center abutment end surface 262 are always kept in contact with each other. In addition to providing support to the impeller 70, this abutment also receives axial force from the impeller 70, and the transmission of the axial force causes friction between the two end faces 73 and 262 in contact with each other. In order to reduce the effect of this friction on the power and efficiency of the centrifugal pump, any surface treatment measures may be applied to the end faces 73 and 262 . In one embodiment, an anti-friction coating may be applied to the end faces 73 and 262 . In the illustrated embodiment, instead of simply applying an anti-friction coating to the surface, additional components made of anti-friction material are provided to the impeller 70 and the flow guide housing 250 to provide end faces 73 and 262, respectively. For example, in FIG. 2, a center dynamic seal ring 92 made of ceramic is embedded in the hub 72 to provide the friction end surface 73, and a center static seal ring 94 made of tungsten steel is embedded in the guide housing 250 to provide a friction surface 262.
图3示出了图2的叶轮级组的叶轮的立体图。图4示出了图3的叶轮的A部分的放大立体图。如图所示,叶轮座78包括在其下端设置在外部支撑端面77的径向外侧的多个甩水槽785。多个甩水槽785沿导流壳体77的周向布置。多个甩水槽785中的每个甩水槽包括成角度布置的两个侧边。两个侧边之间的夹角在50°至70°之间。在离心泵的高速运转状态下,多个甩水槽785把水甩出,形成动能,与外部水压对抗,以减少水流泄漏,同时使叶轮在离心泵的高速运转状态下达到动态漂浮状态,以减小摩擦阻力和叶轮级组200的振动。FIG. 3 shows a perspective view of the impeller of the impeller stage of FIG. 2 . FIG. 4 shows an enlarged perspective view of part A of the impeller of FIG. 3 . As shown in the figure, the impeller seat 78 includes a plurality of water slinging grooves 785 provided at the lower end thereof on the radially outer side of the outer support end surface 77 . A plurality of water throwing grooves 785 are arranged along the circumferential direction of the guide casing 77 . Each of the plurality of slinger troughs 785 includes two sides arranged at an angle. The angle between the two sides is between 50° and 70°. Under the high-speed operation of the centrifugal pump, a plurality of water throwing grooves 785 throw out the water to form kinetic energy, which opposes the external water pressure, so as to reduce the leakage of the water flow, and at the same time, the impeller reaches a dynamic floating state under the high-speed operation of the centrifugal pump, so as to reduce the leakage of the water flow. Frictional drag and vibration of the impeller stage 200 are reduced.
本领域内技术人员应理解,为了提高泵效率、减少摩擦损失,相互抵接的端面73和262可以通过任何合适的方式提供,绝不仅限于如上面所述的通过叶轮和进水座本身、或者通过向叶轮和进水座施用抗磨擦涂层、或者通过嵌置的特殊材料制成的附加零件等形式提供,而且所施用的抗磨擦涂层或嵌置的附加零件的材料也不仅限于上述提及的那些。It should be understood by those skilled in the art that in order to improve pump efficiency and reduce friction losses, the abutting end faces 73 and 262 may be provided in any suitable manner, and are by no means limited to the impeller and the water inlet seat itself as described above, or It is provided by applying anti-friction coating to the impeller and the water inlet seat, or by inserting additional parts made of special materials, etc., and the materials of the applied anti-friction coating or the embedded additional parts are not limited to the above-mentioned ones. and those.
每个叶轮级组200的叶轮70的毂部72沿轴向方向的长度被设计为在远离电机组件的轴向方向上的第一轴向端延伸超出该叶轮级组200的支撑壳体60,在与第一轴向端相反的第二轴向端延伸到导流壳体60内并且终止于中心抵接端面73。The length of the hub 72 of the impeller 70 of each impeller stage 200 in the axial direction is designed to extend beyond the support housing 60 of the impeller stage 200 at the first axial end in the axial direction away from the motor assembly, It extends into the flow guide housing 60 at a second axial end opposite the first axial end and terminates in a central abutment end face 73 .
中心支撑端面73与中心抵接端面262始终抵接接触。在离心泵的运转状态下,叶轮70受到的轴向力被经由端面73和262的抵接传递到导流壳 体250,之后传递到泵套筒22。这样,所有叶轮级组中叶轮70受到的轴向力都各自传递到泵套筒22,从而竖直布置的各叶轮组件之间不会产生轴向力的叠加。The center support end surface 73 is always in contact with the center abutment end surface 262 . In the operating state of the centrifugal pump, the axial force received by the impeller 70 is transmitted to the guide casing 250 via the abutment of the end faces 73 and 262, and then to the pump sleeve 22. In this way, the axial forces received by the impellers 70 in all the impeller stages are respectively transmitted to the pump sleeve 22, so that the superposition of the axial forces does not occur between the impeller assemblies arranged vertically.
离心泵运转过程中,水经由进水区段30和多个叶轮级组200之后进入出水区段40。出水区段40包括与最后一个叶轮级组200的支撑壳体60连接的最上端导流壳体250,安装于最上端导流壳体250上的单向阀300,以及连接到泵套筒22上并且限定出出水孔312的出口座310(如图1所示)。During the operation of the centrifugal pump, the water enters the water outlet section 40 after passing through the water inlet section 30 and the plurality of impeller stages 200 . The water outlet section 40 includes an uppermost guide casing 250 connected to the support casing 60 of the last impeller stage 200 , a one-way valve 300 mounted on the uppermost guide casing 250 , and connected to the pump sleeve 22 The outlet seat 310 (shown in FIG. 1 ) is located thereon and defines a water outlet hole 312 .
在离心泵操作过程中,电机组件的输出轴驱动泵轴11旋转,泵轴11驱动所有叶轮级组的叶轮70同步旋转。在叶轮70旋转产生的抽吸了的作用下,水从离心泵外面经由泵套筒22上的进水孔32进入进水区段30的水空间35,然后进入叶轮级组200中。在叶轮级组200中,水依次流经导流壳体250限定的导流通道和叶轮70限定的离心通道75,进入下一级叶轮级组200,以此类推。水从最后一个叶轮级组200的离心通道75“甩”出之后,经由最上端导流壳体250的导流通道,打开单向阀300,经由出口座310限定的出水口310离开离心泵。During the operation of the centrifugal pump, the output shaft of the motor assembly drives the pump shaft 11 to rotate, and the pump shaft 11 drives the impellers 70 of all impeller stages to rotate synchronously. Under the action of suction generated by the rotation of the impeller 70 , the water enters the water space 35 of the water inlet section 30 from the outside of the centrifugal pump through the water inlet hole 32 on the pump sleeve 22 , and then enters the impeller stage group 200 . In the impeller stage 200, the water flows through the guide channel defined by the guide housing 250 and the centrifugal channel 75 defined by the impeller 70 in sequence, and enters the next stage of the impeller stage 200, and so on. After the water is "thrown" out of the centrifugal channel 75 of the last impeller stage 200 , through the guiding channel of the uppermost guiding housing 250 , the one-way valve 300 is opened, and the water exits the centrifugal pump through the water outlet 310 defined by the outlet seat 310 .
如上所述,由每一个叶轮级组200中的叶轮70承受的轴向力都经由中心支撑端面与相应的中心抵接端面的接触而传递至泵套筒22,而不会叠加在下面相邻的叶轮级组200上,否则会增加下面叶轮级组200承担的轴向力。这样的布置减少了叶轮70旋转时的泵功率损失。另一方面,对上述抵接端面进行相应地表面处理能够进一步减少损失的泵功率,提高泵工作效率。As described above, the axial forces borne by the impellers 70 in each impeller stage 200 are transferred to the pump sleeve 22 via the contact of the central support end face with the corresponding central abutment end face without being superimposed on adjacent adjacent faces below. On the impeller stage group 200, otherwise the axial force borne by the impeller stage group 200 below will increase. Such an arrangement reduces pump power losses as the impeller 70 rotates. On the other hand, the corresponding surface treatment of the abutting end surface can further reduce the lost pump power and improve the pump working efficiency.
本申请的离心泵,采用输出转速高达12000或更高的电机结构组件,采用如图示示意性示出的泵体组件结构,只需配置5个叶轮级组,即可获得300m左右的水输出扬程。此时,离心泵的总高度仅1m左右。即便将离心泵的控制器容置于离心泵内部,离心泵的总高度也仅仅大约1.5m。相比于传统的深井用离心泵,泵的高度缩短了二分之一至三分之二,高度缩短意味着离心泵的重量的大大减轻。这样的结构使得深井离心泵的应用更广泛、更简便、更容易。The centrifugal pump of the present application adopts a motor structure assembly with an output speed of up to 12,000 or higher, and adopts the pump body assembly structure as schematically shown in the figure. It only needs to configure 5 impeller stages, and a water output of about 300m can be obtained. lift. At this time, the total height of the centrifugal pump is only about 1m. Even if the controller of the centrifugal pump is accommodated inside the centrifugal pump, the overall height of the centrifugal pump is only about 1.5 m. Compared with the traditional centrifugal pump for deep wells, the height of the pump is shortened by one-half to two-thirds, which means that the weight of the centrifugal pump is greatly reduced. Such a structure makes the application of the deep well centrifugal pump wider, simpler and easier.
尽管在上面参考图中示出的实施例描述了本申请,但是对于本领域的普通技术人员而言显而易见的是,其他实施例和示例可以执行相似的功能和/或获得相似的结果。由此设想所有这样的等效实施例和示例都在本申请的精神和范围之内,并且出于所有目的旨在由以下非限制性的权利要求覆盖。Although the application has been described above with reference to the embodiments shown in the figures, it will be apparent to those of ordinary skill in the art that other embodiments and examples may perform similar functions and/or achieve similar results. It is hereby contemplated that all such equivalent embodiments and examples are within the spirit and scope of this application, and for all purposes are intended to be covered by the following non-limiting claims.
Claims (10)
- 一种用于离心泵的密封结构,所述离心泵包括:A sealing structure for a centrifugal pump, the centrifugal pump comprising:提供旋转运动的电机组件,Motor assemblies that provide rotary motion,被电机组件的输出轴驱动的泵轴(11),和the pump shaft (11) driven by the output shaft of the motor assembly, and泵体组件(20),pump body assembly (20),其中,所述泵体组件包括泵套筒(22)和容置于泵套筒内的多个叶轮级组(200),所述叶轮级组(200)包括:在轴向方向上附接到一起而限定出叶轮腔的支撑壳体(60)和导流壳体(250),以及容置于叶轮腔内被泵轴驱动而随其同步旋转的叶轮(70),wherein the pump body assembly includes a pump sleeve (22) and a plurality of impeller stages (200) housed within the pump sleeve, the impeller stages (200) including: axially attached to A support casing (60) and a guide casing (250) that together define the impeller cavity, and an impeller (70) accommodated in the impeller cavity and driven by the pump shaft to rotate synchronously therewith,其中,所述叶轮(70)包括:限定出与泵轴接合的中心孔的毂部(72),和从毂部径向向外并且轴向向上延伸的锥形壁(74),从锥形壁的下表面螺旋形延伸的叶片(76),以及被附接到叶片(76)的外周的叶轮座(78),所述叶轮座(78)在其下端限定出外部支撑端面(77),wherein the impeller (70) includes a hub (72) defining a central bore for engagement with the pump shaft, and a tapered wall (74) extending radially outward and axially upward from the hub, from the tapered a blade (76) extending helically on the lower surface of the wall, and an impeller seat (78) attached to the outer periphery of the blade (76), the impeller seat (78) defining at its lower end an outer support end face (77),其特征在于,It is characterized in that,所述密封结构包括动态密封结构和甩水槽密封结构,The sealing structure includes a dynamic sealing structure and a water-throwing tank sealing structure,所述动态密封结构包括外部静密封环(98),所述外部静密封环(98)包括平行于轴向方向的径向接触部(263)和垂直于轴向方向的轴向接触部(264),其中,所述径向接触部(263)与离心泵的叶轮(70)的叶轮座(78)的筒形基部(782)之间限定出第一空间(265),所述轴向接触部(264)与所述筒形基部(782)之间限定出第二空间(266),其中,所述第一空间(265)沿径向方向的宽度小于所述第二空间(266)沿轴向方向的宽度,The dynamic sealing structure includes an outer static seal ring (98) including a radial contact portion (263) parallel to the axial direction and an axial contact portion (264) perpendicular to the axial direction ), wherein a first space (265) is defined between the radial contact portion (263) and the cylindrical base (782) of the impeller seat (78) of the impeller (70) of the centrifugal pump, the axial contact A second space (266) is defined between the portion (264) and the cylindrical base (782), wherein the width of the first space (265) in the radial direction is smaller than that of the second space (266) along the radial direction. width in the axial direction,所述甩水槽密封结构包括在叶轮座(78)的下端设置在所述外部支撑端面(77)的径向外侧的多个甩水槽(785),其中,所述多个甩水槽(785)沿所述导流壳体(77)的周向布置。The water rejection groove sealing structure includes a plurality of water rejection grooves (785) arranged on the radially outer side of the outer support end surface (77) at the lower end of the impeller seat (78), wherein the plurality of water rejection grooves (785) are arranged along the Circumferential arrangement of the guide housing (77).
- 根据权利要求1所述的密封结构,其特征在于,The sealing structure according to claim 1, wherein,所述多个甩水槽(785)中的每个甩水槽包括成角度布置的两个侧边,Each of the plurality of slinger grooves (785) includes two sides arranged at an angle,所述两个侧边之间的夹角在50°至70°之间。The included angle between the two sides is between 50° and 70°.
- 根据权利要求1或2所述的密封结构,其特征在于,The sealing structure according to claim 1 or 2, characterized in that:所述叶轮级组(200)的导流壳体(250)包括具有允许泵轴延伸穿过的中心孔的中心部(252),与支撑壳体(60)轴向接合的外围部(254)和在中心部(252)和外围部(254)之间螺旋形延伸的导叶(256),所述中心部(252)、所述外围部(254)和所述导叶(256)限定出所述叶轮级组(200)的导流通道(55)。The guide casing (250) of the impeller stage set (200) includes a central portion (252) having a central bore allowing the pump shaft to extend through, a peripheral portion (254) axially engaging the support casing (60) and guide vanes (256) extending helically between a central portion (252) and a peripheral portion (254), the central portion (252), the peripheral portion (254) and the guide vanes (256) defining The guide channel (55) of the impeller stage group (200).
- 根据权利要求3所述的密封结构,其特征在于,The sealing structure according to claim 3, wherein,所述叶轮座(78)、锥形壁(74)以及叶片(76)限定出离心通道(75),所述毂部(72)限定出垂直于轴向方向的中心支撑端面(73),所述中心支撑端面(73)通过所述叶轮(70)的毂部(72)或者嵌置于毂部(72)下端的中心动密封环(92)限定,The impeller seat (78), conical wall (74) and vanes (76) define a centrifugal channel (75), and the hub (72) defines a central support end face (73) perpendicular to the axial direction, so The central support end surface (73) is defined by the hub portion (72) of the impeller (70) or the central dynamic seal ring (92) embedded in the lower end of the hub portion (72),所述导流壳体(250)包括与所述中心支撑端面(73)始终抵接接触的中心抵接端面(262),以及The guide casing (250) includes a center abutment end surface (262) that is in constant contact with the center support end surface (73), and所述导流通道(55)与所述离心通道(75)流体连通。The guide channel (55) is in fluid communication with the centrifugal channel (75).
- 根据权利要求4所述的密封结构,其特征在于,所述中心动密封环(92)由钨钢构成。The sealing structure according to claim 4, wherein the central dynamic sealing ring (92) is made of tungsten steel.
- 根据权利要求3所述的密封结构,其特征在于,所述中心部(252)是单独形成并且附接到所述外围部上的导流座。The sealing structure of claim 3, wherein the central portion (252) is a flow guide seat formed separately and attached to the peripheral portion.
- 根据权利要求6所述的密封结构,其特征在于,所述中心抵接端面(262)通过所述导流座或嵌置于所述导流座内的中心静密封环(94)提供。The sealing structure according to claim 6, wherein the central abutting end surface (262) is provided by the guide seat or a center static sealing ring (94) embedded in the guide seat.
- 根据权利要求1或2所述的密封结构,其特征在于,所述毂部(72)在远离电机组件的轴向方向上的第一轴向端延伸超出所述支撑壳体(60),在与第一轴向端相反的第二轴向端在所述支撑壳体(60)内终止于所述中心抵接端面(73)。The sealing structure according to claim 1 or 2, characterized in that the first axial end of the hub portion (72) in the axial direction away from the motor assembly extends beyond the support housing (60), A second axial end opposite the first axial end terminates within the support housing (60) at the central abutment end face (73).
- 根据权利要求8所述的密封结构,其特征在于,所述叶轮座(78)与所述支撑壳体(60)限定出环形缝隙。The sealing structure according to claim 8, wherein the impeller seat (78) and the support housing (60) define an annular gap.
- 根据权利要求9所述的密封结构,其特征在于,所述支撑壳体(60)、所述导流壳体(250)和所述叶轮座(78)共同限定出杂质收集空间,用于接收来自所述环形缝隙的杂质。The sealing structure according to claim 9, characterized in that, the support casing (60), the guide casing (250) and the impeller seat (78) together define a space for collecting impurities for receiving Impurities from the annular gap.
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CN208503031U (en) * | 2018-07-09 | 2019-02-15 | 天津市百利溢通电泵有限公司 | A kind of damping type total pressure oil-immersed pump |
CN113279968A (en) * | 2021-06-23 | 2021-08-20 | 温岭正峰数字机电科技有限公司 | Vane pump |
-
2021
- 2021-09-13 WO PCT/CN2021/117959 patent/WO2022166205A1/en active Application Filing
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EP1862674A1 (en) * | 2006-05-30 | 2007-12-05 | Wilo Ag | Centrifugal pump |
CN201407189Y (en) * | 2009-05-18 | 2010-02-17 | 胜利油田胜利泵业有限责任公司 | High-efficiency gas-liquid centrifugal pump |
CN208503031U (en) * | 2018-07-09 | 2019-02-15 | 天津市百利溢通电泵有限公司 | A kind of damping type total pressure oil-immersed pump |
CN113279968A (en) * | 2021-06-23 | 2021-08-20 | 温岭正峰数字机电科技有限公司 | Vane pump |
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