WO2022163335A1 - 感光性樹脂組成物、硬化膜、電子部品、アンテナ素子、半導体パッケージおよび化合物 - Google Patents
感光性樹脂組成物、硬化膜、電子部品、アンテナ素子、半導体パッケージおよび化合物 Download PDFInfo
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- WO2022163335A1 WO2022163335A1 PCT/JP2022/000472 JP2022000472W WO2022163335A1 WO 2022163335 A1 WO2022163335 A1 WO 2022163335A1 JP 2022000472 W JP2022000472 W JP 2022000472W WO 2022163335 A1 WO2022163335 A1 WO 2022163335A1
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- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
- H01L23/49822—Multilayer substrates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
- H01L23/49866—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers characterised by the materials
- H01L23/49894—Materials of the insulating layers or coatings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/58—Structural electrical arrangements for semiconductor devices not otherwise provided for, e.g. in combination with batteries
- H01L23/64—Impedance arrangements
- H01L23/66—High-frequency adaptations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
- H01Q1/2283—Supports; Mounting means by structural association with other equipment or articles mounted in or on the surface of a semiconductor substrate as a chip-type antenna or integrated with other components into an IC package
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q7/00—Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q9/00—Electrically-short antennas having dimensions not more than twice the operating wavelength and consisting of conductive active radiating elements
- H01Q9/04—Resonant antennas
- H01Q9/0407—Substantially flat resonant element parallel to ground plane, e.g. patch antenna
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q9/00—Electrically-short antennas having dimensions not more than twice the operating wavelength and consisting of conductive active radiating elements
- H01Q9/04—Resonant antennas
- H01Q9/06—Details
- H01Q9/065—Microstrip dipole antennas
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2223/00—Details relating to semiconductor or other solid state devices covered by the group H01L23/00
- H01L2223/58—Structural electrical arrangements for semiconductor devices not otherwise provided for
- H01L2223/64—Impedance arrangements
- H01L2223/66—High-frequency adaptations
- H01L2223/6661—High-frequency adaptations for passive devices
- H01L2223/6677—High-frequency adaptations for passive devices for antenna, e.g. antenna included within housing of semiconductor device
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
- H01L23/3121—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation
- H01L23/3128—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation the substrate having spherical bumps for external connection
Definitions
- the present invention relates to photosensitive resin compositions, cured films, electronic components, antenna elements, semiconductor packages and compounds. More particularly, the present invention relates to a photosensitive resin composition suitably used for surface protective films and interlayer insulating films of electronic parts such as semiconductor elements, insulating layers of organic electroluminescence elements, and the like.
- Typical materials for surface protective films and interlayer insulating films of semiconductor elements, insulating layers of organic electrolytic elements, and flattening films of TFT substrates include polyimide resins, which are excellent in heat resistance and electrical insulation. Furthermore, in order to improve productivity, polyimides imparted with negative or positive photosensitivity, precursors thereof, and the like are being investigated.
- Examples of insulating films having sufficient heat resistance include resin compositions containing resins such as polyimide and polybenzoxazole and thermal cross-linking agents (Patent Document 1). As a method for imparting pattern processability, there is a polyimide precursor in which a specific chemical structure is introduced into the side chain (Patent Document 2).
- the cured film of the composition described in Patent Document 1 and Patent Document 2 does not sufficiently reduce the dielectric loss tangent. there were.
- the present invention relates to the following.
- W 1 and W 2 each independently represent a monovalent organic group having 2 to 25 carbon atoms and having a carbon-carbon double bond.
- W 3 and W 4 each independently represent a monovalent organic group having 2 to 25 carbon atoms and having a carbon-carbon double bond.
- the present invention relates to the following.
- a compound represented by formula (1) or a compound represented by formula (2) A compound represented by formula (1) or a compound represented by formula (2).
- W1 and W2 each independently represent a group represented by formula (3) or (4).
- W3 and W4 each independently represent a group represented by formula ( 3 ) or ( 4 ).
- X and Y represent -NH-.
- R 1 represents a single bond or a divalent to hexavalent organic group having 1 to 5 carbon atoms.
- R 2 represents a single bond or a divalent organic group having 1 to 5 carbon atoms.
- i represents an integer of 1 to 5; * indicates a point of attachment.
- the cured film of the photosensitive resin composition of the present invention and the cured film of the composition containing the compound of the present invention are excellent in low dielectric loss tangent.
- the photosensitive resin composition of the present invention includes (A) a polyfunctional monomer (hereinafter sometimes abbreviated as component (A)) and (B) a binder resin (hereinafter sometimes abbreviated as component (B)). and (C) a photopolymerization initiator (hereinafter sometimes abbreviated as component (C)), wherein the component (A) is a compound represented by formula (1) and/or formula (2) containing a compound represented by the (B) component is polyimide, polyimide precursor, polybenzoxazole, polybenzoxazole precursor, polyamide, copolymer thereof, polyurea, polyester, polysiloxane, acrylic resin, phenol It contains one or more selected from the group consisting of resin and benzocyclobutene resin, maleic acid resin and cycloolefin polymer.
- W 1 and W 2 each independently represent a monovalent organic group having 2 to 25 carbon atoms and having a carbon-carbon double bond.
- W 3 and W 4 each independently represent a monovalent organic group having 2 to 25 carbon atoms and having a carbon-carbon double bond.
- the photosensitive resin composition of the present invention contains component (A).
- component (A) By containing the component (A), the component (C) undergoes a cross-linking reaction with active species generated by exposure to obtain a negative pattern.
- a cured film obtained by curing the photosensitive composition has a low dielectric constant and a low dielectric loss tangent.
- the (A) component contains the compound represented by formula (1) and/or the compound represented by formula (2).
- the compound represented by the formula (1) and/or the compound represented by the formula (2) is a photopolymerizable monomer, and a dimer acid or a derivative thereof is reacted with a compound having a carbon-carbon double bond. can get.
- a dimer acid is a known dibasic acid obtained by an intermolecular polymerization reaction of unsaturated fatty acids, and is obtained by dimerizing unsaturated fatty acids with 11 to 22 carbon atoms.
- Industrially obtained dimer acid is mainly composed of dibasic acid with 36 carbon atoms obtained by dimerizing unsaturated fatty acids with 18 carbon atoms such as oleic acid and linoleic acid. amount of 18 carbon monomer acids, 54 carbon trimer acids and other polymeric fatty acids of 20 to 54 carbon atoms.
- dimer acid derivatives include dimer diols in which all the carboxyl groups of the dimer acid are primary hydroxyl groups, dimer diamines in which all the carboxyl groups are primary amino groups, or dimer thiols in which all the carboxyl groups are primary thiol groups and dimer isocyanates in which isocyanate groups are. Further examples include epoxy compounds and oxetane compounds obtained by reacting these functional groups.
- a compound with a carbon-carbon double bond further contains one functional group that can react with a dimer acid derivative.
- Specific functional groups include an amino group, a hydroxyl group, a carboxyl group or a substituent of a salt thereof, an epoxy group, an acid anhydride group, or an isocyanate group.
- a compound represented by formula (1) and/or a compound represented by formula (2) is obtained by reacting these functional groups with the functional groups of the dimer acid or its derivative.
- compounds having a carbon-carbon double bond include N-(4-aminophenyl)maleimide, 4-aminostyrene, 3-aminostyrene, 2-aminostyrene, 3-amino-1-propene, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 1-(meth)acryloyloxy-2-propyl alcohol, 2-(meth)acrylamidoethyl alcohol, methylol vinyl ketone, 2-hydroxyethyl vinyl ketone, 2-hydroxy-3-methoxypropyl (meth)acrylate, 2-hydroxy-3-butoxypropyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, 2 -hydroxy-3-t-butoxypropyl (meth)acrylate, 2-hydroxy-3-cyclohexylalkoxypropyl (meth)acrylate, 2-hydroxy-3-cyclohexyloxy
- dimer acid derivative commercially available products of dimer diol include Pespol HP-1000 (trade name, manufactured by Toagosei Co., Ltd.) and Pripol 2023 (trade name, manufactured by Croda Japan Co., Ltd.).
- dimer diamines include Versamin 551, Versamin 552 (trade names, manufactured by BASF Japan Ltd.), Priamine 1071, Priamine 1073, Priamine 1074, and Priamine 1075 (trade names, manufactured by Croda Japan Co., Ltd.). is mentioned.
- At least one of W 1 and W 2 and at least one of W 3 and W 4 is represented by formula (3), formula (4), formula It is preferably a group represented by (5) or formula (6).
- Formula (3) Formula (4), Formula (5) and Formula (6), X and Y each independently represent -NH-, -O-, -CH 2 - or -S-.
- R 1 represents a single bond or a divalent to hexavalent organic group having 1 to 5 carbon atoms.
- R 2 represents a single bond or a divalent organic group having 1 to 5 carbon atoms.
- i represents an integer of 1 to 5; * indicates a point of attachment.
- At least one of W 1 and W 2 and at least one of W 3 and W 4 is represented by formula (3) or formula (4)
- At least one of W1 and W2 and at least one of W3 and W4 is represented by formula (8), formula (9), formula (10) or A group represented by formula (11) is more preferred.
- (A) component is preferably prepared in the range of 5% by mass or more and 50% by mass or less in the resin composition.
- the method for producing component (A) is not particularly limited, and known synthetic methods such as addition reaction or condensation reaction can be employed.
- An example of a specific manufacturing method is shown below.
- a compound having one functional group capable of reacting with a carbon-carbon double bond and a dimer acid derivative is put into a reaction vessel and stirred under a nitrogen atmosphere.
- a solvent may be added, and a reaction catalyst or reaction accelerator may be added.
- the solvent it is preferable to use a solvent having a solubility parameter of 10 or less according to Fedor's method. Specifically, toluene, propylene glycol methyl ether acetate, and the like may be mentioned, but not limited thereto. Moreover, you may contain 2 or more types of solvent.
- the reaction catalyst can be appropriately selected according to the reaction to be applied.
- Phosphorus-based catalysts such as phenylphosphine and the like, and in the case of the reaction between an isocyanate group and an amino group or a hydroxyl group, tin compounds such as dibutyltin dilaurate, or 1,4-dibicyclo[2.2.2]octane, etc.
- a tertiary amine is mentioned.
- the reaction accelerator is mainly required when the applied reaction is a condensation reaction of a carboxyl group and an amino group or a hydroxyl group, and includes dicyclohexylcarbodiimide, diisopropylcarbodiimide and the like, but is not limited thereto.
- the dimer acid derivative is added dropwise to the stirred solution prepared in the first step and stirred until the reaction is complete.
- the dimer acid derivative the aforementioned commercially available products are preferable. If the heat of reaction is large, it may be cooled during the dropwise addition, if necessary.
- the solvent in the prepared solution is removed by an evaporator to obtain component (A).
- a reaction catalyst or a reaction accelerator it is preferably removed by liquid separation treatment or silica gel chromatography.
- the (A) component in the present invention can be identified using a nuclear magnetic resonance spectrometer (NMR) or the like.
- NMR is generated when a sample is placed in a strong magnetic field, the molecules with their spins aligned are irradiated with pulsed radio waves, nuclear magnetic resonance occurs, and then the molecules return to their original stable state.
- This is an analysis method that detects signals and analyzes molecular structures.
- the 1 H-NMR spectrum is most commonly used in NMR analysis, and the chemical shift of the peak indicates the environment in which the hydrogen atom is placed, the number of hydrogen atoms indicates the number of hydrogen atoms, and the splitting of the peak indicates the number of adjacent protons. Information about molecular structures, such as effects, can be obtained.
- the chemical shift of hydrogen attached to the allylic carbon is 1.5-2 ppm
- the chemical shift of the hydrogen atom attached to the alkene is 4.5-6 ppm
- the chemical shift of the hydrogen attached to the aromatic ring is 1.5-6 ppm.
- the chemical shift of atoms appears at 6-9 ppm
- the chemical shift of hydrogen bonding to the amide group appears at 5-11 ppm.
- the photosensitive resin composition of the present invention contains component (B).
- component (B) includes polyimides, polyimide precursors, polybenzoxazoles, polybenzoxazole precursors, polyamides, copolymers thereof, polyurea, polyesters, polysiloxanes, acrylic resins, phenolic resins and benzocyclobutene resins, and malein. It contains one or more selected from the group consisting of acid resins and cycloolefin polymers.
- polyamide refers to polyamides other than polyimide precursors and polybenzoxazole precursors, unless otherwise specified.
- the component (B) is selected from the group consisting of polyimides, polyimide precursors, polybenzoxazoles, polybenzoxazole precursors, copolymers thereof, and maleic acid resins. It is preferable to contain one or more of the The component (B) preferably contains at least one selected from the group consisting of polyimides, polyimide precursors, polybenzoxazoles, polybenzoxazole precursors and copolymers thereof.
- component (B) is one selected from the group consisting of polyimides, polyimide precursors, polybenzoxazoles, polybenzoxazole precursors, and copolymers thereof, which are obtained by polymerizing dimer acid derivatives as monomers. It is more preferable to contain the above.
- the component (B) more preferably contains a phenol resin having a rigid biphenyl structure. A plurality of types of these resins may be combined.
- polyimide precursors include those obtained by reacting tetracarboxylic acid and its derivatives with diamines and its derivatives.
- Polyimide precursors include, for example, polyamic acid, polyamic acid ester, polyamic acid amide, or polyisoimide.
- Tetracarboxylic acids and derivatives thereof include, for example, 1,2,4,5-benzenetetracarboxylic acid (pyromellitic acid), 3,3',4,4'-biphenyltetracarboxylic acid, 2,3,3' ,4′-biphenyltetracarboxylic acid, 2,2′,3,3′-biphenyltetracarboxylic acid, 1,2,5,6-naphthalenetetracarboxylic acid, 1,4,5,8-naphthalenetetracarboxylic acid, 2,3,6,7-naphthalenetetracarboxylic acid, 3,3′,4,4′-benzophenonetetracarboxylic acid, 2,2′,3,3′-benzophenonetetracarboxylic acid, bis(3,4-di carboxyphenyl)methane, bis(2,3-dicarboxyphenyl)methane, 1,1-bis(3,4-dicarboxyphenyl)ethane
- Diamines and derivatives thereof include, for example, m-phenylenediamine, p-phenylenediamine, 3,5-diaminobenzoic acid, 4,4'-diaminobiphenyl, bis(4-aminophenoxy)biphenyl, 2,2'-dimethyl -4,4'-diaminobiphenyl, 2,2'-diethyl-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-diethyl-4,4' -diaminobiphenyl, 2,2',3,3'-tetramethyl-4,4'-diaminobiphenyl, 3,3',4,4'-tetramethyl-4,4'-diaminobiphenyl, 2,2' -bis(trifluoromethyl)-4,4'-diaminobiphenyl, dimercaptophenylenediamine, 1,5-n
- bisaminophenol compounds are preferred for applications that require alkali solubility.
- Examples of bisaminophenol compounds include bis(3-amino-4-hydroxyphenyl)ether, bis(3-amino-4-hydroxyphenyl)methylene, bis[N-(3-aminobenzoyl)-3-amino- 4-hydroxyphenyl]sulfone, bis[N-(4-aminobenzoyl)-3-amino-4-hydroxyphenyl]sulfone, bis(3-amino-4-hydroxyphenyl)sulfone, bis(3-amino-4- hydroxyphenyl)propane, 2,2′-bis[N-(3-aminobenzoyl)-3-amino-4-hydroxyphenyl]propane, 2,2′-bis[N-(4-aminobenzoyl)-3- amino-4-hydroxyphenyl]propane, 9,9-bis(3-amino-4-hydroxyphenyl)fluorene
- examples of the diamine having a siloxane structure include bis(3-aminopropyl)tetramethyldisiloxane and bis(p-aminophenyl)octamethylpentasiloxane, which can improve adhesion to the substrate. preferable.
- the above polyvalent amine compound can be used as it is or as a compound in which the amine site is isocyanated or trimethylsilylated. Also, two or more of these polyvalent amine compounds may be used in combination.
- the weight average molecular weight of the resin can be adjusted by capping the resin terminal with a monoamine, acid anhydride, acid chloride or monocarboxylic acid.
- Preferred examples of monoamines include 5-amino-8-hydroxyquinoline, 1-hydroxy-7-aminonaphthalene, 1-hydroxy-6-aminonaphthalene, 1-hydroxy-5-aminonaphthalene, 1-hydroxy-4-amino naphthalene, 2-hydroxy-7-aminonaphthalene, 2-hydroxy-6-aminonaphthalene, 2-hydroxy-5-aminonaphthalene, 1-carboxy-7-aminonaphthalene, 1-carboxy-6-aminonaphthalene, 1-carboxy -5-aminonaphthalene, 2-carboxy-7-aminonaphthalene, 2-carboxy-6-aminonaphthalene, 2-carboxy-5-aminonaphthalene, 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid , 4-aminosalicylic acid, 5-aminosalicylic acid, 6-aminosalicylic acid, 3-amino-4,6-dihydroxypyrim
- acid anhydrides, acid chlorides and monocarboxylic acids include acid anhydrides such as phthalic anhydride, maleic anhydride, nadic anhydride, cyclohexanedicarboxylic anhydride, 3-hydroxyphthalic anhydride, 3- Carboxyphenol, 4-carboxyphenol, 3-carboxythiophenol, 4-carboxythiophenol, 1-hydroxy-7-carboxynaphthalene, 1-hydroxy-6-carboxynaphthalene, 1-hydroxy-5-carboxynaphthalene, 1-mercapto monocarboxylic acids such as -7-carboxynaphthalene, 1-mercapto-6-carboxynaphthalene, 1-mercapto-5-carboxynaphthalene, monoacid chloride compounds in which the carboxyl groups of these are acid chlorides, terephthalic acid, phthalic acid, Only one carboxyl group of dicarboxylic acids such as maleic acid, cyclohexanedicarboxylic anhydride
- Chlorinated monoacid chloride compounds and active ester compounds obtained by reacting monoacid chloride compounds with N-hydroxybenzotriazole or N-hydroxy-5-norbornene-2,3-dicarboximide can be mentioned. You may use 2 or more types of these.
- polyimides include those obtained by dehydration and ring closure of the above polyamic acids, polyamic acid esters, polyamic acid amides, or polyisoimides by heating or by reaction with an acid or base, and tetracarboxylic acids and It has/or a derivative residue thereof and a diamine and/or a derivative residue thereof.
- a polyimide precursor is a thermosetting resin that is heat-cured at a high temperature for dehydration and ring closure to form a highly heat-resistant imide bond to obtain a polyimide. Therefore, by including a polyimide having a highly heat-resistant imide bond in the resin composition, the heat resistance of the resulting cured film can be remarkably improved. Therefore, it is suitable for applications where the cured film is required to have high heat resistance.
- the polyimide precursor is a resin whose heat resistance is improved after dehydration ring closure, it is suitable for applications where it is desired to achieve both the properties of the precursor structure before dehydration ring closure and the heat resistance of the cured film.
- polyimides examples include polyimides containing structural units represented by the following formula (12).
- R 4 represents a 4- to 10-valent organic group
- R 5 represents a 2- to 8-valent organic group
- R 6 and R 7 each represents a hydroxyl group or an organic group having 1 to 20 carbon atoms, and each may be a single group or a mixture of different groups.
- j and k represent integers from 0 to 6;
- R 4 -(R 6 ) j represents the aforementioned tetracarboxylic acid and/or its derivative residue.
- R 5 -(R 7 ) k represents the aforementioned diamine and/or derivative residue thereof.
- a dimer diamine residue is particularly preferable from the viewpoint of low dielectric loss tangent. * indicates a point of attachment.
- the polyimide precursor is preferably polyamic acid or polyamic acid ester, and examples thereof include polyimide precursors containing structural units represented by formula (13).
- R 8 represents a tetravalent to hexavalent organic group
- R 9 represents a divalent to 10 valent organic group
- a plurality of R 11 each independently represents an organic group having 1 to 10 carbon atoms or a hydroxyl group
- n represents an integer of 0 to 8.
- Plural R 10 may be the same or different and represent a hydrogen atom or a monovalent hydrocarbon group having 1 to 30 carbon atoms.
- m represents an integer of 2-4.
- R 8 -(COOR 10 ) m represents the aforementioned tetracarboxylic acid and/or derivative residue thereof.
- R 9 -(R 11 ) n represents the aforementioned diamine and/or derivative residue thereof.
- a dimer diamine residue is particularly preferable from the viewpoint of low dielectric loss tangent.
- Bisaminophenol residues are preferred from the viewpoint of solubility in alkaline aqueous solutions, and in particular 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane residues or 2,2-bis[3-(3- Aminobenzamido)-4-hydroxyphenyl]hexafluoropropane residues are preferred. * indicates a point of attachment.
- R 10 represents an organic group having 1 to 30 carbon atoms
- R 10 specifically represents a tetracarboxylic acid diester residue.
- a reaction activator include tertiary amines such as pyridine, dimethylaminopyridine, triethylamine, N-methylmorpholine and 1,8-diazabicycloundecene.
- the amount of the reaction activator added is preferably 3 mol % or more and 300 mol % or less, more preferably 20 mol % or more and 150 mol % or less, relative to the acid anhydride groups to be reacted.
- a small amount of a polymerization inhibitor may be used for the purpose of preventing the ethylenically unsaturated bond sites from cross-linking during the reaction.
- Polymerization inhibitors include phenolic compounds such as hydroquinone, 4-methoxyphenol, t-butylpyrocatechol and bis-t-butylhydroxytoluene.
- the amount of the polymerization inhibitor to be added is preferably 0.1 mol % or more and 5 mol % or less of the phenolic hydroxyl group of the polymerization inhibitor with respect to the ethylenic unsaturated bonds of the alcohol.
- Examples of the above-mentioned alcohols having ethylenically unsaturated bonds include (meth)acrylates having hydroxyl groups and unsaturated fatty acid-modified alcohols.
- (Meth)acrylates having a hydroxyl group include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 1-(meth)acryloyloxy-2-propyl alcohol, 2-(meth)acrylamidoethyl alcohol, methylol vinyl ketone, 2-hydroxyethyl vinyl ketone, 2-hydroxy-3-methoxypropyl (meth)acrylate, 2-hydroxy-3-butoxypropyl (meth)acrylate, 2-hydroxy- 3-phenoxypropyl (meth)acrylate, 2-hydroxy-3-t-butoxypropyl (meth)acrylate, 2-hydroxy-3-cyclohexylalkoxypropyl (meth)acrylate, 2-hydroxy-3-cyclohexyloxy
- unsaturated fatty acid-denatured alcohols examples include unsaturated fatty acid-denatured alcohols with 6 or more carbon atoms. From the viewpoint of exposure sensitivity, an alcohol having an unsaturated group at the end or having a cis double bond is preferred, and from the viewpoint of dielectric constant and dielectric loss tangent, an alcohol having 12 or more carbon atoms is preferred.
- unsaturated fatty acid-modified alcohols include 5-hexen-1-ol, 3-hexen-1-ol, 6-hepten-1-ol, cis-5-octen-1-ol, cis-3-octen-1 -ol, cis-3-nonen-1-ol, cis-6-nonen-1-ol, 9-decan-1-ol, cis-4-decan-1-ol, 10-undecen-1-ol, 11 -dodecan-1-ol, elalide linoleyl alcohol, oleyl alcohol, linoleyl alcohol, linolenyl alcohol and erucyl alcohol. Among these, oleyl alcohol, linoleyl alcohol, and linolenyl alcohol are preferred from the viewpoint of the dielectric properties and exposure sensitivity of the resulting cured film.
- Alcohols may be used at the same time when the acid anhydride is reacted with an ethylenically unsaturated bond-containing alcohol.
- Other alcohols can be appropriately selected according to various purposes such as adjustment of exposure sensitivity and adjustment of solubility in organic solvents.
- methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, i-butanol, t-butanol, 1-pentanol, 2-pentanol, 3-pentanol, i-pen Aliphatic alcohols such as tanol or ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, Triethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monobutyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol monobutyl ether,
- Polybenzoxazole precursors include, for example, polyhydroxyamides obtained by reacting dicarboxylic acids and their derivatives with bisaminophenol compounds as diamines.
- dicarboxylic acids examples include terephthalic acid, isophthalic acid, dimer acid, diphenyletherdicarboxylic acid, bis(carboxyphenyl)hexafluoropropane, biphenyldicarboxylic acid, benzophenonedicarboxylic acid, and triphenyldicarboxylic acid.
- bisaminophenol examples include the bisaminophenol compounds exemplified in the polyimide precursor.
- the polybenzoxazole precursor is a thermosetting resin that is heat-cured at a high temperature for dehydration and ring closure to form a highly heat-resistant and rigid benzoxazole ring, yielding polybenzoxazole. Therefore, by including polybenzoxazole having a highly heat-resistant and rigid benzoxazole ring in the resin composition, the heat resistance of the resulting cured film can be remarkably improved. Therefore, it is suitable for applications where the cured film is required to have high heat resistance.
- the polybenzoxazole precursor is a resin whose heat resistance is improved after dehydration ring closure, it is suitable for applications where it is desired to achieve both the properties of the precursor structure before dehydration ring closure and the heat resistance of the cured film. .
- polybenzoxazole examples include those obtained by dehydrating and ring-closing a dicarboxylic acid and a bisaminophenol compound as a diamine by a reaction using polyphosphoric acid, and polybenzoxazole precursors such as the above poly Examples include those obtained by dehydration and ring closure of hydroxyamides by heating or by reaction with phosphoric anhydride, a base, a carbodiimide compound, or the like.
- polybenzoxazoles examples include those containing structural units represented by formula (14).
- R 12 represents a divalent to hexavalent organic group
- R 13 represents a tetravalent to hexavalent organic group
- R 14 and R 15 each independently represent an organic group having 1 to 10 carbon atoms or a hydroxyl group.
- -04 represents an integer of 0-4, and p represents an integer of 0-2.
- R 12 -(R 14 ) ! represents the aforementioned dicarboxylic acid and/or derivative residue thereof.
- a dimer acid residue is particularly preferable from the viewpoint of low dielectric loss tangent.
- R 13 -(R 15 ) p represents the aforementioned bisaminophenol compound and/or its derivative residue. * indicates a point of attachment.
- polybenzoxazole precursors used in the present invention include those containing structural units represented by the following formula (15).
- R 16 represents a divalent to hexavalent organic group
- R 17 represents a single bond or a divalent to hexavalent organic group
- R 18 and R 19 represent an organic group having 1 to 10 carbon atoms or a hydroxyl group.
- q and r represent integers from 0 to 4;
- R 16 -(R 18 ) q represents the aforementioned dicarboxylic acid and/or derivative residue thereof.
- a dimer acid residue is particularly preferable from the viewpoint of low dielectric loss tangent.
- R 17 -(R 19 ) r represents the aforementioned bisaminophenol compound and/or its derivative residue. * indicates a point of attachment.
- Polyamides include, for example, those obtained by dehydrating and condensing a dicarboxylic acid and a diamine compound through a reaction using polyphosphoric acid.
- Examples of polyamides include those containing structural units represented by the following formula (16).
- R 20 and R 21 represent divalent to hexavalent organic groups.
- R 22 and R 23 each independently represent an organic group having 1 to 10 carbon atoms or a hydroxyl group.
- t represents an integer from 0 to 4
- u represents an integer from 0 to 4.
- R 20 -(R 22 ) t represents the above dicarboxylic acid and/or derivative residue thereof
- R 21 -(R 23 ) u represents the above diamine compound and/or derivative residue other than the bisaminophenol compound. show. * indicates a point of attachment.
- the component (B) may also contain a copolymer consisting of two or more selected from the group consisting of polyimides, polyimide precursors, polybenzoxazoles, polybenzoxazole precursors and polyamides.
- polyurea examples include those obtained by polyaddition reaction of diamine and polyfunctional isocyanate.
- diamines examples include the compounds exemplified for polyimide, polybenzoxazole, and polyamide.
- Polyfunctional isocyanates include, for example, hexamethylene diisocyanate, 1,3-bis(isocyanatomethyl)benzene, 1,3-bis(isocyanatomethyl)cyclohexane, norbornene diisocyanate, naphthalene-1,5-disocyanate, diphenylmethane-4,4 '-diisocyanate or toluene-2,4-diisocyanate, and polyols include ethylene glycol, propylene glycol, pentaerythritol, dipentaerythritol, 1,4-bis(2-hydroxyethoxy)benzene, 3-bis(2-hydroxyethoxy)benzene, 4,4′-bis(2-hydroxyethoxy)biphenyl, 2,2-bis(4-(2-hydroxyethoxy)phenyl)propane or bis(4-(2- hydroxyethoxy)phenyl)methane and the like.
- a polyaddition reaction product of a diamine and a polyfunctional isocyanate can be obtained without a catalyst, but a catalyst may be used.
- Catalysts include tin compounds such as dibutyltin dilaurate or tertiary amines such as 1,4-diazabicyclo[2.2.2]octane.
- polyester those obtained through the polyaddition reaction of a polyol compound and an acid dianhydride are preferable because they are easy to synthesize and have few side reactions.
- polyol compound since it is easy to introduce a radically polymerizable group and an aromatic ring, those obtained by reacting a polyfunctional epoxy compound with a radically polymerizable group-containing monobasic compound such as (meth)acrylic acid are preferred.
- polyfunctional epoxy compounds include aliphatic epoxy compounds such as ethylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether or hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol A diglycidyl ether or 9,9-bis( Examples include, but are not limited to, aromatic epoxy compounds such as 4-glycidyloxyphenyl)fluorene.
- polystyrene resin examples include, for example, ethylene glycol, propylene glycol, butylene glycol, glycerin, trimethylolpropane, pentaerythritol, and other aliphatic alcohol compounds, or 9,9-bis[4-(2-hydroxyethoxy). phenyl]fluorene and the like.
- acid dianhydride examples include the tetracarboxylic dianhydrides exemplified in the description of the polyimide precursor.
- polysiloxane examples include hydrolytic condensates using at least one organosilane compound.
- organosilane compounds include tetrafunctional silanes such as tetramethoxysilane, tetraethoxysilane, tetraacetoxysilane, tetraphenoxysilane, methyltrimethoxysilane, methyltriethoxysilane, methyltriisopropoxysilane, and methyltri-n-butoxysilane.
- the conditions for the hydrolysis reaction of the organosilane compound may be appropriately set.
- an acid catalyst and water are added to the organosilane compound in a solvent over 1 to 180 minutes, followed by reaction at room temperature to 110° C. for 1 to 180 minutes. It is preferable to let By carrying out the hydrolysis reaction under such conditions, a rapid reaction can be suppressed.
- the reaction temperature is preferably 30-105°C.
- the hydrolysis reaction is preferably carried out in the presence of an acid catalyst.
- an acid catalyst an acidic aqueous solution containing formic acid, acetic acid or phosphoric acid is preferred.
- the content of these acid catalysts is preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of all the organosilane compounds used in the hydrolysis reaction.
- the reaction solution is heated as it is at 50° C. to the boiling point of the solvent for 1 to 100 hours. Further, reheating or addition of a base catalyst may be used to increase the degree of polymerization of polysiloxane. Further, if necessary, after the hydrolysis reaction, an appropriate amount of the produced alcohol or the like may be distilled off by heating and/or under reduced pressure, and an arbitrary solvent may be added thereafter.
- acrylic resins include radically polymerized (meth)acrylic acid and (meth)acrylic acid esters.
- a carboxyl group-containing acrylic resin is preferable from the viewpoint of pattern processability, and it is preferable that an ethylenically unsaturated double bond group is introduced into at least a part thereof from the viewpoint of cured film hardness.
- a method for synthesizing acrylic resins includes radical polymerization of (meth)acrylic compounds.
- (Meth)acrylic compounds include, for example, carboxyl group- and/or acid anhydride group-containing (meth)acrylic compounds and other (meth)acrylic acid esters.
- an azo compound such as azobisisobutyronitrile or an organic peroxide such as benzoyl peroxide is generally used.
- the conditions for radical polymerization may be set as appropriate.
- a (meth)acrylic compound containing a carboxyl group and/or an acid anhydride group, other (meth)acrylic acid esters and a radical polymerization catalyst are added, and bubbling or pressure reduction is performed.
- the reaction is preferably carried out at 60 to 110° C. for 30 to 300 minutes.
- an acid anhydride group-containing (meth)acrylic compound it is preferable to add a theoretical amount of water and react at 30 to 60° C. for 30 to 60 minutes.
- a chain transfer agent such as a thiol compound may be used as necessary.
- (Meth)acrylic acid esters include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, cyclopropyl (meth)acrylate, cyclopentyl (meth)acrylate, and (meth)acrylic acid.
- Cyclohexyl, cyclohexenyl (meth)acrylate, 4-methoxycyclohexyl (meth)acrylate, 2-cyclopropyloxycarbonylethyl (meth)acrylate, 2-cyclopentyloxycarbonylethyl (meth)acrylate, (meth)acrylic acid 2-cyclohexyloxycarbonylethyl, 2-cyclohexenyloxycarbonylethyl (meth)acrylate, 2-(4-methoxycyclohexyl)oxycarbonylethyl (meth)acrylate, norbornyl (meth)acrylate, isobornyl (meth)acrylate , tetracyclodecanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, adamantyl (meth) acrylate, 2-methyladamantyl (meth) acrylate, 1-methyladamantyl (meth) acrylate and the like are
- the acrylic resin may be a copolymer of a (meth)acrylic compound and another unsaturated double bond-containing monomer.
- unsaturated double bond-containing monomers include, for example, styrene, p-methylstyrene, o-methylstyrene, m-methylstyrene, ⁇ -methylstyrene, p-hydroxystyrene, maleic anhydride, norbornene, norbornene dicarboxylic acid.
- norbornene dicarboxylic anhydride cyclohexene, butyl vinyl ether, butyl allyl ether, 2-hydroxyethyl vinyl ether, 2-hydroxyethyl allyl ether, cyclohexane vinyl ether, cyclohexane allyl ether, 4-hydroxybutyl vinyl ether.
- acrylic resins having ethylenically unsaturated bonds carboxyl group- and/or acid anhydride group-containing (meth)acrylic compounds, (meth)acrylic acid esters and/or other unsaturated double bond-containing monomers are radically polymerized.
- Those obtained by subsequent addition reaction with an epoxy compound having an ethylenically unsaturated double bond group are preferred.
- the catalyst used for the addition reaction include amino catalysts such as dimethylaniline, 2,4,6-tris(dimethylaminomethyl)phenol or dimethylbenzylamine, phosphorus catalysts such as triphenylphosphine, tetrabutylammonium acetate, and the like. or a chromium-based catalyst such as acetylacetonate chromium or chromium chloride.
- Epoxy compounds having an ethylenically unsaturated double bond group include, for example, glycidyl (meth)acrylate, ⁇ -ethylglycidyl (meth)acrylate, ⁇ -n-propylglycidyl (meth)acrylate, (meth)acrylic ⁇ -n-butyl glycidyl acid, 3,4-epoxybutyl (meth)acrylate, 3,4-epoxyheptyl (meth)acrylate, ⁇ -ethyl-6,7-epoxyheptyl (meth)acrylate, butyl vinyl ether , butyl allyl ether, 2-hydroxyethyl vinyl ether, 2-hydroxyethyl allyl ether, cyclohexane vinyl ether, cyclohexane allyl ether, 4-hydroxybutyl vinyl ether, 4-hydroxybutyl allyl ether, allyl glycidyl ether, vinyl gly
- Phenolic resins include novolac resins and resole resins, which are obtained by polycondensing various phenols alone or mixtures thereof with aldehydes such as formalin.
- phenols constituting novolac resins and resol resins include phenol, p-cresol, m-cresol, o-cresol, 2,3-dimethylphenol, 2,4-dimethylphenol, 2,5-dimethylphenol, 2 ,6-dimethylphenol, 3,4-dimethylphenol, 3,5-dimethylphenol, 2,3,4-trimethylphenol, 2,3,5-trimethylphenol, 3,4,5-trimethylphenol, 2,4 , 5-trimethylphenol, methylenebisphenol, methylenebis p-cresol, resorcinol, catechol, 2-methylresorcinol, 4-methylresorcinol, o-chlorophenol, m-chlorophenol, p-chlorophenol, 2,3-dichlorophenol, m-methoxyphenol, p-methoxyphenol, p-butoxyphenol, o-ethylphenol, m-ethylphenol, p-ethylphenol, 2,3-diethylphenol,
- Aldehydes used for polycondensation with novolak resins and resole resins include formalin, paraformaldehyde, acetaldehyde, benzaldehyde, hydroxybenzaldehyde, chloroacetaldehyde, etc., and these may be used alone or as a mixture thereof. can be used.
- the phenolic resin has an alkyl group having 1 to 20 carbon atoms, a fluoroalkyl group, a hydroxyl group, an alkoxyl group, an alkoxymethyl group, a methylol group, a carboxyl group, an ester group, and a part of the hydrogen atoms attached to the aromatic ring. , a nitro group, a cyano group, a fluorine atom, or a chlorine atom.
- novolak resins or resole resins having a rigid naphthalene structure or biphenyl structure are more preferable, and specifically, p-phenylphenol, ⁇ -naphthol or ⁇ -naphthol is preferably used as phenol.
- phenolic resins include PN-80, PN-100, GPH-65, GPH-103 (trade names, manufactured by Nippon Kayaku Co., Ltd.), XLC-3L (trade name, manufactured by Mitsui Chemicals, Inc.). ), MEHC-7851SS (trade name, manufactured by Meiwa Kasei Co., Ltd.) and the like, and GPH-65, GPH-103 and MEHC-7851SS having a rigid structure are particularly preferable.
- a benzocyclobutene resin is produced, for example, by reacting a brominated arylcyclobutene compound and a compound containing an unsaturated alkyl group in the presence of a palladium catalyst.
- a brominated arylcyclobutene compound and a compound containing an unsaturated alkyl group in the presence of a palladium catalyst.
- Specific examples include divinylsiloxane bisbenzocyclobutene.
- Examples of commercially available benzocyclobutene compounds include CYCLOTENE 3022-63 and 4026-46 (trade names, manufactured by Dow Chemical Co.).
- the maleic acid resin is produced, for example, by copolymerizing maleic anhydride or a maleic acid ester with a compound containing an unsaturated alkyl group in the presence of a radical polymerization catalyst.
- a radical polymerization catalyst for example, styrene-maleic anhydride copolymers and maleic anhydride-modified polyethylene.
- commercially available maleic acid resins include XIRAN1000, XIRAN1440, XIRAN2000, XIRAN2500, XIRAN3000, XIRAN3500, XIRAN4000, XIRAN6000 and XIRAN9000 (trade names, manufactured by Tomoe Kogyo Co., Ltd.).
- the cycloolefin polymer is produced, for example, by hydrogenation ring-opening metathesis polymerization of norbornene, or by addition polymerization of norbornene and an unsaturated alkyl group-containing compound in the presence of a radical polymerization catalyst, followed by hydrogenation.
- a radical polymerization catalyst for example, a radical polymerization catalyst, followed by hydrogenation.
- Commercially available products include the APL series (trade name, Mitsui Chemicals, Inc.).
- the content of component (B) is preferably 10 parts by mass or more in order to form a coating film having a thickness of 1 ⁇ m or more with respect to 100 parts by mass of component (A). In order to sufficiently reduce the dielectric loss tangent of the film, it is preferably contained in an amount of 500 parts by mass or less.
- the photosensitive resin composition of the present invention contains component (C).
- component (C) By containing the component (C), an active species that initiates the cross-linking reaction of the component (A) is generated during exposure, and patterning becomes possible through the subsequent development step.
- Component (C) is not particularly limited as long as it is a compound that generates radicals upon exposure. , stability, and ease of synthesis. Among them, from the viewpoint of sensitivity, alkylphenone compounds and oxime ester compounds are preferable, and oxime ester compounds are particularly preferable. In the case of a thick film having a processed film thickness of 5 ⁇ m or more, a phosphine oxide compound is preferable from the viewpoint of resolution.
- a known alkylphenone compound can be contained.
- 2-methyl-[4-(methylthio)phenyl]-2-morpholinopropan-1-one, 2-dimethylamino-2-(4-methylbenzyl)-1-(4-morpholin-4-yl -phenyl)-butan-1-one or ⁇ -aminoalkylphenone compounds such as 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1, 2-hydroxy-2-methyl-1 ⁇ -hydroxyalkylphenone compounds such as -phenylpropan-1-one, ⁇ -alkoxyalkylphenone compounds such as 4-benzoyl-4-methylphenylketone, and acetophenone compounds such as pt-butyldichloroacetophenone.
- 2-methyl-[4-(methylthio)phenyl]-2-morpholinopropan-1-one 2-dimethylamino-2-(4-methylbenzyl)-1-(4-morpholine-4 ⁇ -Aminoalkylphenone compounds such as -yl-phenyl)-butan-1-one or 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1 are preferred due to their increased sensitivity.
- a known phosphine oxide compound can be contained.
- oxime ester compounds include 1-phenyl-1,2-propanedione-2-(o-ethoxycarbonyl)oxime, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazole-3 -yl]-, 1-(0-acetyloxime), NCI-831, NCI-930 (manufactured by ADEKA Corporation), OXE-03, OXE-04 (manufactured by BASF Corporation), etc. be done.
- Known aminobenzophenone compounds can be contained. Examples include 4,4-bis(dimethylamino)benzophenone.
- the diketone compound includes known compounds such as benzyl.
- ketoester compounds include known compounds such as methyl benzoylformate and ethyl benzoylformate.
- Benzoic acid ester compounds include known compounds such as methyl o-benzoylbenzoate, ethyl p-dimethylaminobenzoate, and 2-ethylhexyl 4-(dimethylamino)benzoate.
- component (C) examples include known compounds such as triphenylphosphine, carbon tetrabromide, and tribromophenylsulfone.
- the content of component (C) is 0.5 parts by mass or more and 20 parts by mass or less when the sum of components (A) and (B) is 100 parts by mass. This is preferable because the amount of degassing during curing can be suppressed. Among them, 1.0 parts by mass or more and 10 parts by mass or less is more preferable.
- a sensitizer may be included for the purpose of enhancing the function of component (C). By containing a sensitizer, it is possible to improve the sensitivity and adjust the photosensitive wavelength.
- a known sensitizer can be contained. bis(dimethylamino)benzophenone, bis(diethylamino)benzophenone, diethylthioxanthone, N-phenyldiethanolamine, N-phenylglycine, 7-diethylamino-3-benzoylcoumarin, 7-diethylamino-4-methylcoumarin, N-phenylmorpholine and these derivatives of, but are not limited to.
- the photosensitive resin composition of the present invention preferably further contains (D) a cross-linking agent (hereinafter sometimes abbreviated as "(D) component").
- Component (D) is a compound having a functional group that crosslinks with heat, and specific functional groups include an epoxy group, an oxetane group and a methylol group.
- Component (D) preferably contains one or more selected from the group consisting of epoxy compounds, oxetane compounds and methylol compounds, and from the viewpoint of reducing the dielectric constant and dielectric loss tangent, it is more preferable to contain a methylol compound. preferable.
- a known epoxy compound can be contained.
- Epolite registered trademark
- 40E Epolite 100E, Epolite 200E, Epolite 400E, Epolite 70P, Epolite 200P, Epolite 400P, Epolite 1500NP, Epolite 80MF, Epolite 4000, Epolite 3002 (trade names, manufactured by Kyoeisha Chemical Co., Ltd.) ), Denacol EX-212L, Denacol EX-214L, Denacol EX-216L, Denacol EX-321L, Denacol EX-850L (manufactured by Nagase ChemteX Corporation), Epicort 828, Epicort 1002, Epicort 1750, Epicoat 1007, YX8100-BH30, E1256, E4250, E4275 (trade names, manufactured by Japan Epoxy Resin Co., Ltd.), Epiclon EXA-9583, Epiclon N695, HP4032, HP7
- a known oxetane compound can be contained.
- OXT-101, OXT-121, OXT-212, OXT-221 (these are trade names, manufactured by Toagosei Co., Ltd.), Ethanacol EHO, Ethanacol OXBP, Ethanacol OXTP, Ethanacol OXMA, Ethanacol OXIPA (these are trade names , manufactured by Ube Industries, Ltd.) or oxetane-modified phenol novolak.
- a known methylol compound can be contained.
- the content of component (D) is 5 parts by mass or more and 100 parts by mass from the viewpoint of obtaining high chemical resistance of the cured film and reducing the dielectric constant and dielectric loss tangent. Part by mass or less is preferable, and 10 to 90 parts by mass is more preferable.
- the photosensitive resin composition may contain a solvent.
- Solvents include N-methyl-2-pyrrolidone, ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -valerolactone, N,N-dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, 1,3-dimethyl-2 - polar aprotic solvents such as imidazolidinone, N,N'-dimethylpropylene urea, N,N-dimethylisobutyamide, methoxy-N,N-dimethylpropionamide, tetrahydrofuran, dioxane, propylene glycol monomethyl ether, propylene Ethers such as glycol monoethyl ether, ketones such as acetone, methyl ethyl ketone, and diisobutyl ketone, esters such as ethyl acetate, butyl acetate, isobutyl acetate,
- the content of the solvent is preferably 100 parts by mass or more in order to dissolve the composition with respect to 100 parts by mass of component (A). It is preferable to contain 1 part or less.
- the photosensitive resin composition may contain known antioxidants, surfactants, and adhesion improvers.
- the cured film of the present invention is a cured film obtained by curing the photosensitive resin composition of the present invention.
- a photosensitive resin composition is applied to the substrate and dried to evaporate the solvent. After that, exposure and post-exposure baking steps are performed as necessary, and then the temperature is applied at 150° C. to 350° C. to cure.
- a certain temperature is selected and the temperature is raised stepwise, or a certain temperature range is selected and the temperature is raised continuously for 5 minutes to 5 hours. For example, heat treatment is performed at 130° C. and 200° C. for 30 minutes each.
- the lower limit of curing conditions in the present invention is preferably 170° C. or higher, and more preferably 180° C. or higher in order to sufficiently advance curing.
- the upper limit of curing conditions is not particularly limited, but from the viewpoint of suppressing film shrinkage and stress, 280° C. or lower is preferable, 250° C. or lower is more preferable, and 230° C. or lower is even more preferable.
- the resin composition may be patterned by a known method including a coating process, a drying process, an exposure process, a development process, a post-exposure baking process, a heat curing process, and the like.
- the electronic component of the present invention has the cured film of the present invention.
- a cured film formed from the photosensitive resin composition of the present invention can be used as an insulating film or a protective film that constitutes electronic parts.
- electronic components include active components having semiconductors such as transistors, diodes, integrated circuits (ICs) and memories, and passive components such as resistors, capacitors and inductors.
- An electronic component using a semiconductor is also called a semiconductor device or a semiconductor package.
- cured films in electronic components include passivation films for semiconductors, semiconductor elements, surface protective films for TFTs (Thin Film Transistors), and interlayer insulation between rewirings in multi-layer wiring for high-density mounting of 2 to 10 layers.
- TFTs Thin Film Transistors
- interlayer insulation between rewirings in multi-layer wiring for high-density mounting of 2 to 10 layers.
- interlayer insulating films such as films, insulating films for touch panel displays, protective films, and insulating layers for organic electroluminescence elements, it is not limited to this and can take various structures.
- the surface of the substrate on which the cured film is formed can be appropriately selected depending on the application and process, and examples thereof include silicon, ceramics, glass, metal, and epoxy resin, and a plurality of these may be arranged within the same plane.
- the antenna element of the present invention is an antenna element comprising at least one or more antenna wiring and the cured film of the present invention, wherein the antenna wiring is a meandering loop antenna, a coiled loop antenna, a meandering monopole antenna, a meandering one or more types selected from the group consisting of a dipole antenna or a planar antenna, the area occupied by each antenna part in the antenna wiring is 1000 mm 2 or less, and the cured film insulates between the ground and the antenna wiring It is an antenna element, which is an insulating film that
- Fig. 1 is a schematic diagram of a coplanar-fed microstrip antenna, which is a type of planar antenna. 1a shows a cross-sectional view, and 1b shows a top view.
- a cured film having copper foil on both sides is formed by applying the photosensitive resin composition of the present invention on a copper foil, pre-baking it, laminating the copper foil after exposure, and thermally curing it. After that, through patterning by a subtract method, an antenna element having an antenna pattern of copper wiring of a microstrip line (MSL) shown in FIG. 1 is obtained.
- MSL microstrip line
- reference numeral 15 denotes a ground (entire surface), and 16 denotes an insulating film serving as an antenna substrate.
- Upper layers 11 to 13 show cross sections of the antenna wiring obtained by the patterning.
- the thickness J of the ground wiring and the thickness K of the antenna wiring can be arbitrarily set depending on the impedance design, but are generally 2 to 20 ⁇ m.
- 11 is an antenna section
- 12 is a matching circuit
- 13 is an MSL feeding line
- 14 is a feeding point.
- a semiconductor package of the present invention is a semiconductor package comprising at least a semiconductor element, a rewiring layer, a sealing resin, and an antenna wiring, wherein the antenna wiring is a meandering loop antenna, a coiled loop antenna, or a meandering monopole antenna.
- the sealing resin contains the cured film of the present invention, and the sealing resin is between the ground and the antenna wiring.
- FIG. 2 is a schematic cross-sectional view of a semiconductor package including an IC chip (semiconductor element), rewiring, sealing resin, and an antenna element.
- IC chip semiconductor element
- rewiring layer copper two layers, insulating film three layers
- a barrier metal 211 and a solder bump 212 are formed on the pad of the rewiring layer (copper wiring 209 and insulating film 210).
- a first sealing resin 208 is formed by the cured film of the present invention, and copper wiring 209 serving as a ground for the antenna is formed thereon.
- a first via wiring 207 is formed to connect the ground 206 and the rewiring layer (copper wiring 209 and insulating film 210 ) through a via hole formed in the first sealing resin 208 .
- a second sealing resin 205 made of the cured film of the present invention is formed on the first sealing resin 208 and the ground wiring 206, and the planar antenna wiring 204 is formed thereon.
- a second via wiring that connects the planar antenna wiring 204 and the rewiring layer (copper wiring 209 and insulating film 210) through via holes formed in the first sealing resin 208 and the second sealing resin 205. 203 is formed.
- each insulating film 210 is preferably 10 to 20 ⁇ m, and the thicknesses of the first sealing resin and the second sealing resin are preferably 50 to 200 ⁇ m and 100 to 400 ⁇ m, respectively. Since the cured film of the present invention has a low dielectric constant and a low dielectric loss tangent, the resulting semiconductor package having the antenna element has high efficiency, high gain, and small transmission loss in the package.
- the electronic component of the present invention is an electronic component including at least one or more antenna wiring and an antenna element having the cured film of the present invention, wherein the antenna wiring is a meandering loop antenna, a coiled loop antenna, a meandering one or more selected from the group consisting of a monopole antenna, a meandering dipole antenna, or a planar antenna, the area occupied by each antenna part in the antenna wiring is 1000 mm 2 or less, and the cured film is ground and the antenna wiring.
- the antenna wiring is a meandering loop antenna, a coiled loop antenna, a meandering one or more selected from the group consisting of a monopole antenna, a meandering dipole antenna, or a planar antenna
- the area occupied by each antenna part in the antenna wiring is 1000 mm 2 or less
- the cured film is ground and the antenna wiring.
- the electronic component of the present invention is an electronic component including at least a semiconductor element, a rewiring layer, a sealing resin, and a semiconductor package having an antenna wiring, wherein the insulating layer of the rewiring layer and/or the encapsulation
- the resin contains the cured film of the present invention
- the sealing resin also has a function as an insulating film that insulates between the ground and the antenna wiring.
- the electronic component of the present invention is an electronic component comprising an antenna wiring and an antenna element obtained by laminating the cured film of the present invention, wherein the height of the antenna wiring is 50 to 200 ⁇ m, and the cured film is preferably 80 to 300 ⁇ m.
- the cured film of the present invention has a low dielectric constant and a low Since it is a dielectric loss tangent, it is possible to provide an antenna element with high efficiency and high gain.
- the compound of the present invention is a compound represented by formula (1) or a compound represented by formula (2).
- W1 and W2 each independently represent a group represented by formula (3) or (4).
- W3 and W4 each independently represent a group represented by formula ( 3 ) or ( 4 ).
- X and Y represent -NH-.
- R 1 represents a single bond or a divalent to hexavalent organic group having 1 to 5 carbon atoms.
- R 2 represents a single bond or a divalent organic group having 1 to 5 carbon atoms.
- i represents an integer of 1 to 5; * indicates a point of attachment.
- the compound of the present invention can be crosslinked by radical polymerization, it can be easily cured by combining it with a light or thermal radical generator, and the resulting cured film has a low dielectric constant and a low dielectric loss tangent. In addition, it has high solubility in organic solvents and excellent compatibility with many resins. Therefore, low dielectric properties can be imparted to various resins. Although the reason why these properties are obtained is not clear, it is presumed that the molecule has both a low-polarity site and a high-polarity site.
- varnish a pre-cured photosensitive resin composition (hereinafter referred to as varnish) filtered in advance through a polytetrafluoroethylene filter (manufactured by Sumitomo Electric Industries, Ltd.) having an average pore size of 1 ⁇ m was used.
- the development start time for each prebaked film was set to 0 second in advance, and the time for the prebaked film to fully dissolve in the developer was measured from 0 to 90 seconds.
- the development time was set to twice that.
- the development time was set to 3 minutes. All rinse times were 30 seconds. Observation of the patterned part after development, A: No residue left in the space part of 1:1 line & space of 30 ⁇ m, B: residue observed, film not dissolved in developer, remaining The developability was evaluated with C indicating that the sample was in contact with the sample.
- the film thickness was measured after development, and the residual film ratio was measured by dividing the post-development film thickness of the exposed portion by the pre-baked film thickness when the pre-baked film thickness was taken as 100. Sensitivity was evaluated by assigning sensitivity A when the residual film ratio was 80% or more, B when 50% or more and less than 80%, and C when less than 50%.
- the film thickness was measured using Lambda Ace STM-602 manufactured by Dainippon Screen Mfg. Co., Ltd. with a refractive index of 1.629. The same applies to film thicknesses described below.
- the silicon wafer was taken out and immersed in 45% by mass hydrofluoric acid for 5 minutes to peel off the cured film of the resin composition from the wafer.
- This film was cut into strips with a width of 3 cm and a length of 10 cm. It was measured. Dielectric properties were evaluated in five grades as shown in Table 1 below.
- the temperature was raised from 25°C to 400°C at a rate of °C/min and measured (measurement method (II)).
- the evaluation criteria were as follows, and evaluated in four stages. The higher the glass transition point, the higher the heat resistance of the cured film.
- D Glass transition point value of lower than 140°C .
- Priamine 1075 dimer diamine compound (trade name, manufactured by Croda Japan Co., Ltd.) (average amine value: 205)
- Karenz AOI 2-acryloyloxyethyl isocyanate (trade name, manufactured by Showa Denko K.K.)
- Karenz BEI 1,1-(bisacryloyloxymethyl)ethyl isocyanate (trade name, manufactured by Showa Denko K.K.)
- Polyflow 77 acrylic surfactant (trade name, manufactured by Kyoeisha Chemical Co., Ltd.)
- Methyl silicate 51 silicate oligomer (trade name, manufactured by Colcoat Co., Ltd.)
- SiDA 1,3-bis(3-aminopropyl)tetramethyldisiloxane
- BAHF 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane
- BFE 1,2-bis(4-formylphenyl) Ethanedisiloxane
- XIRAN2000 Styrene maleic anhydride copolymer resin (trade name, manufactured by Tomoe Kogyo Co., Ltd.)
- APL6015T cycloolefin polymer (trade name, manufactured by Mitsui Chemicals, Inc.)
- BMI-689 a monomer having the following structure having a maleimide group (trade name, manufactured by Designer Molecules Inc.)
- Example 1 Synthesis of polyfunctional monomer (M-1)
- 28.22 g (0.20 mol) of Karenz AOI and 28.22 g of toluene were put into a three-necked flask and stirred. Further, a solution of 53.50 g (0.10 mol) of Priamine 1075 dissolved in 53.50 g of toluene was added dropwise. After completion of dropping, the mixture was stirred at room temperature for 12 hours, and toluene was removed with an evaporator to obtain a polyfunctional monomer (M-1).
- Example 3 Under a yellow light, 10.00 g of BMI-689, 10.00 g of polyimide resin (P-1), 0.50 g of NCI-831, 0.10 g of IRGANOX3114, 0.30 g of 3-trimethoxysilylphthalamic acid, It was dissolved in 20.00 g of NMP, 0.10 g of a 1% by mass EL solution of POLYFLOW 77 was added, and stirred to obtain a varnish. The characteristics of the obtained varnishes were measured by the above-described evaluation methods for pattern workability, dielectric constant, dielectric loss tangent, glass transition point and elongation at break.
- Example 4 It was carried out in the same manner as in Example 3, except that BMI-689 was replaced with U-847.
- Example 5 Under a yellow light, 10.00 g of M-1, 10.00 g of polyamide resin (P-2), 0.50 g of NCI-831, 0.10 g of IRGANOX3114, 0.30 g of 3-trimethoxysilylphthalamic acid, It was dissolved in 20.00 g of NMP, 0.10 g of a 1% by mass EL solution of POLYFLOW 77 was added, and stirred to obtain a varnish. The properties of the obtained varnish were measured in the same manner as in Example 3.
- Example 6 It was carried out in the same manner as in Example 5, except that P-2 was replaced with P-3.
- Example 7 It was carried out in the same manner as in Example 5, except that P-2 was changed to P-4.
- Example 8 It was carried out in the same manner as in Example 5, except that P-2 was replaced with P-5.
- Example 9 It was carried out in the same manner as in Example 5, except that P-2 was replaced with P-6.
- Example 10 The procedure was carried out in the same manner as in Example 5, except that P-2 was changed to MEHC-7851SS.
- Example 11 The procedure was carried out in the same manner as in Example 5, except that P-2 was changed to CYCLOTENE4026-46.
- Example 12 Under a yellow light, 10.00 g of M-1, 10.00 g of XIRAN2000, 0.50 g of NCI-831, 0.10 g of IRGANOX3114, and 0.30 g of 3-trimethoxysilylphthalamic acid were dissolved in 20.00 g of toluene. 0.10 g of a 1 mass % EL solution of POLYFLOW 77 was added and stirred to obtain a varnish. The properties of the obtained varnish were measured in the same manner as in Example 3.
- Example 13 The procedure was carried out in the same manner as in Example 12, except that XIRAN2000 was replaced with APL6015T.
- Example 14 It was carried out in the same manner as in Example 5, except that P-2 was replaced with P-1.
- Example 15 The procedure was carried out in the same manner as in Example 14, except that M-1 was replaced with M-2.
- Example 16 It was carried out in the same manner as in Example 5, except that P-2 was replaced with P-7.
- Example 17 It was carried out in the same manner as in Example 5, except that P-2 was replaced with P-8.
- Example 18 It was carried out in the same manner as in Example 5, except that P-2 was replaced with P-9.
- Example 19 It was carried out in the same manner as in Example 5, except that P-2 was replaced with P-10.
- Example 20 It was carried out in the same manner as in Example 5, except that P-2 was replaced with P-11.
- Example 21 The procedure was carried out in the same manner as in Example 5, except that P-2 was replaced with P-12.
- Example 22 The procedure was carried out in the same manner as in Example 5, except that 10.00 g of P-2 was replaced with 8.00 g of P-12 and 2.00 g of MEHC-7851SS.
- Example 23 2.00 g of VG-3101 was added to Example 22, and the procedure was carried out in the same manner as in Example 22.
- Example 24 2.00 g of OXT-121 was added to Example 22, and the procedure was carried out in the same manner as in Example 22.
- Example 25 The procedure of Example 22 was repeated except that 2.00 g of MOM was added to Example 22.
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Abstract
Description
前記式(3)および前記式(4)中、XおよびYが-NH-であることが好ましい。
第一工程として、窒素雰囲気下で炭素-炭素二重結合およびダイマー酸誘導体に反応しうる官能基を一つ有する化合物を反応容器に投入し、撹拌する。このとき必要であれば溶媒を加えてもよく、またさらに反応触媒または反応促進剤を加えてもよい。
溶媒としては、Fedorの方法における溶解度パラメータが10以下のものを用いることが好ましい。具体的には、トルエンやプロピレングリコールメチルエーテルアセテートなどが挙げられるがその限りではない。また2種類以上の溶媒を含有してもよい。
第三工程として、反応終了後、調製溶液の溶媒をエバポレーターで除去することで(A)成分が得られる。また、反応触媒または反応促進剤を用いた場合、分液処理やシリカゲルクロマトグラフィーにより除去することが好ましい。
本発明における(A)成分は核磁気共鳴装置(NMR)などを用いて同定することができる。
前記(B)成分は、ポリイミド、ポリイミド前駆体、ポリベンゾオキサゾール、ポリベンゾオキサゾール前駆体、ポリアミド、それらの共重合体、ポリウレア、ポリエステル、ポリシロキサン、アクリル樹脂、フェノール樹脂およびベンゾシクロブテン樹脂、マレイン酸樹脂およびシクロオレフィンポリマーからなる群から選択される1種類以上を含有する。ここで、ポリアミドは特に断らない限り、ポリイミド前駆体およびポリベンゾオキサゾール前駆体以外のポリアミドを指す。
ビスアミノフェノールの例としては、ポリイミド前駆体において例示したビスアミノフェノール化合物が挙げられる。
ポリアミドとしては、下記式(16)で示す構造単位を含有するものが挙げられる。
ジアミンと多官能イソシアネートの重付加反応物は、無触媒でも得ることが出来るが、触媒を用いてもよい。触媒としては、ジブチル錫ジラウレートなどの錫化合物または、1,4-ジアザビシクロ[2.2.2]オクタンなどの3級アミンが挙げられる。
前記酸二無水物としては、ポリイミド前駆体の説明で例示したテトラカルボン酸二無水物が挙げられる。
は、ホルマリンの他、パラホルムアルデヒド、アセトアルデヒド、ベンズアルデヒド、ヒドロキシベンズアルデヒド、クロロアセトアルデヒドなどが挙げられ、これらは単独でまたはそれらの混合物として用いることができる。
ジケトン化合物としては、ベンジルなど公知のものが挙げられる。
ケトエステル化合物としては、ベンゾイルギ酸メチル、ベンゾイルギ酸エチルなど公知のものが挙げられる。
(D)成分は、エポキシ化合物、オキセタン化合物およびメチロール化合物からなる群より選択される一種類以上を含有することが好ましく、誘電率および誘電性正接低減の観点から、メチロール化合物を含有することがより好ましい。
ワニスをシリコンウエハにスピンコーター(ミカサ(株)製1H-360S)を用いてスピンコートした後、ホットプレート(大日本スクリーン製造(株)製SCW-636)を用いて100℃で3分間プリベークし、膜厚11μmのプリベーク膜を作製した。得られたプリベーク膜に、パラレルライトマスクアライナー(以下PLAという)(キヤノン(株)製PLA-501F)を用いて超高圧水銀灯を光源として(g,h,i線混合)、30μmの、1:1のライン&スペースのパターンを有するマスクを介してコンタクトで500mJ/cm2露光した。
ワニスを6インチのシリコンウエハ上に、120℃で3分間のプリベーク後の膜厚が11μmとなるように塗布現像装置Mark-7を用いてスピンコート法で塗布およびプリベークした後、PLAを用いて全面に300mJ/cm2を露光し、イナートオーブンCLH-21CD-S(光洋サーモシステム(株)製)を用いて、酸素濃度20ppm以下で3.5℃/分で220℃まで昇温し、それぞれの温度で1時間加熱処理を行なった。温度が50℃以下になったところでシリコンウエハを取り出し、45質量%のフッ化水素酸に5分間浸漬することで、ウエハより樹脂組成物の硬化膜を剥がした。この膜を幅3cm、長さ10cmの短冊状に切断し、室温23.0℃、湿度45.0%RH下で、ASTMD2520準拠の摂動方式空洞共振器法により周波数1GHzにおける誘電率および誘電正接を測定した。誘電特性を以下の表1の通り、5段階で判定した。
前述の「(2)誘電率、誘電性正接の測定」と同様にして硬化膜の自立膜を作製し、この方法で得た硬化膜を3.0cm×1.5cmになるように片刃で切り出し、熱機械分析装置(セイコーインスツル製、TMA/SS6100)を用いて窒素気流下80mL/min条件下において、10℃/minの速度で25℃から400℃まで昇温し測定した(測定方法(I))。また得られた硬化膜が自立膜として得られなかったものに関しては、その硬化膜(a)を削り取り、示差走査熱量計(島津製作所製、DSC-50)を用いて窒素雰囲気下にて、10℃/minの速度で25℃から400℃まで昇温し測定した(測定方法(II))。評価基準は以下の通り、4段階で評価した。ガラス転移点高いほうが硬化膜の耐熱性が高いことを表す。
A:ガラス転移点の値が200℃以上
B:ガラス転移点の値が170℃以上200℃未満
C:ガラス転移点の値が140℃以上170℃未満
D:ガラス転移点の値が140℃未満。
前述の「(2)誘電率、誘電性正接の測定」と同様にして硬化膜の自立膜を作製し、この膜を幅1.5cm、長さ9cmの短冊状に切断し、テンシロンRTM-100((株)オリエンテック製)を用いて、室温23.0℃、湿度45.0%RH下で引張速度50mm/分で引っ張り(チャック間隔=2cm)、破断点伸度(%)の測定を行なった。測定は1検体につき10枚の短冊について行ない、結果から数値の高い上位5点の平均値を求めた。
プリアミン1075:ダイマージアミン化合物(商品名、クローダジャパン(株)製)(平均アミン価:205)
カレンズAOI:2-アクリロイルオキシエチルイソシアネート(商品名、昭和電工(株)製)
カレンズBEI:1,1-(ビスアクリロイルオキシメチル)エチルイソシアネート(商品名、昭和電工(株)製)
ポリフロー77:アクリル系界面活性剤(商品名、共栄社化学(株)製)
メチルシリケート51:シリケートオリゴマー(商品名、コルコート(株)製)
SiDA:1,3-ビス(3-アミノプロピル)テトラメチルジシロキサン
BAHF:2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパ
ン
BFE:1,2-ビス(4-ホルミルフェニル)エタン
CP:シクロペンタノン
CYCLOTENE4026-46:ベンゾシクロブテン溶液(商品名、ダウ・ケミカル(株)製)
DCP-A:ジシクロペンタジエンジメタクリレート(商品名、共栄社化学(株)製)
DFA:ジメチルホルムアミドジメチルアセタール
EL:乳酸エチル
HEMA:2-ヒドロキシエチルメタクリレート
HA:2,2-ビス[3-(3-アミノベンズアミド)-4-ヒドロキシフェニル]ヘキサフルオロプロパン
H2O:超純水
IPA:2-プロパノール
IRGANOX3114:ヒンダードフェノール系酸化防止剤(商品名、BASF(株)製)
GBL:γ-ブチロラクトン
KCクリーナーNX:C10-12のイソパラフィン (商品名、京葉ケミカル(株)製)
MEHC-7851SS:フェノール樹脂(商品名、明和化成(株)製)
MOM:4-[1,1-ビス[4-ヒドロキシ-3,5-ビス(メトキシメチル)フェニル]エチル]-2,6-ビス(メトキシメチル)フェノール
NA:5-ノルボルネン-2,3-ジカルボン酸無水物
NCI-831:光重合開始剤(商品名、(株)ADEKA製)
NMP:N-メチル-2-ピロリドン
ODPA:3,3’,4,4’-ジフェニルエーテルテトラカルボン酸二無水物
OXT-121:オキセタン化合物(商品名、東亜合成(株)製)
PGMEA:プロピレングリコールメチルエーテルアセテート
TMAH:テトラメチルアンモニウム水溶液
VG-3101:モノマー型トリフェニルメタン型エポキシ樹脂(商品名、(株)プリンテック製)
U-847:ウレタン基を有する下記構造のアクリルモノマー(商品名、Designer Molcules Inc.製)
APL6015T:シクロオレフィンポリマー(商品名、三井化学(株)製)
BMI-689:マレイミド基を有する下記構造のモノマー(商品名、Designer Molcules Inc.製)
乾燥窒素気流下、三口フラスコに、カレンズAOI 28.22g(0.20mol)およびトルエン28.22gを投入し撹拌した。さらにトルエン53.50gにプリアミン1075を53.50g(0.10mol)を溶解させた溶液を滴下した。滴下終了後、室温で12時間撹拌した後に、エバポレーターでトルエンを除いて多官能モノマー(M-1)を得た。得られた多官能モノマーの構造の同定に核磁気共鳴装置(日本電子(株)製、JNM-ECZ400R)を用いた。結果を下記に示す。
1H-NMR(DMSO):6.4(d、2H)、6.0-6.2(m、6H)、5.8(d、2H)、4.3(m、4H)、3.4(m、4H)、3.1(m、4H)、1.2-1.5(m、60H)、0.9(t、6H)。
合成例1のカレンズAOI 28.22g(0.20mol)を、カレンズBEI 47.84g(0.20モル)に替えた以外は合成例1と同様に実施し、多官能モノマー(M-2)を得た。得られた多官能モノマーの構造の同定に用いたNMRの結果を下記に示す。
1H-NMR(DMSO):6.4-6.6(m、6H)、6.0-6.2(m、6H)、5.8(d、4H)、4.8(s、8H)、3.1(m、4H)、1.6(s、6H)、1.2-1.5(m、60H)、0.9(t、6H)。
乾燥窒素気流下、三口フラスコに、BAHFを31.13g(0.085mol)、SiDAを1.24g(0.0050mol)、末端封止剤として、MAPを2.18g(0.020mol)、NMPを150.00g秤量して溶解させた。ここに、NMP50.00gにODPAを31.02g(0.10mol;全カルボン酸およびその誘導体に由来する構造単位に対して100mol%)溶かした溶液を添加し、20℃で1時間攪拌し、次いで50℃で4時間攪拌した。その後、キシレン15gを添加し、水をキシレンとともに共沸しながら、150℃で5時間攪拌した。反応終了後、反応溶液を水3Lに投入し、析出した固体沈殿をろ過して得た。得られた固体を水で3回洗浄した後、80℃の真空乾燥機で24時間乾燥し、ポリイミド(P-1)を得た。
トルエンを満たしたディーンスターク水分離器および冷却管を付けた500mL丸底フラスコに、ビス(4-アミノシクロヘキキシル)メタンを19.98g(0.095mol;全アミンおよびその誘導体に由来する構造単位に対して95.0mol%)、SiDAを1.24g(0.0050mol;全アミンおよびその誘導体に由来する構造単位に対して5.0mol%)、NMPを70.00g秤量して、溶解させた。ここに、NMP20.00gに、BFEを19.06g(0.080mol;全カルボン酸およびその誘導体に由来する構造単位に対し66.7mol%)溶かした溶液を添加し、20℃で1時間攪拌し、次いで50℃で2時間攪拌した。次に、末端封止剤として、NMP10gにNAを6.57g(0.040mol;全カルボン酸およびその誘導体に由来する構造単位に対し33.3mol%)溶かした溶液を添加し、50℃で2時間攪拌した。その後、窒素雰囲気下、100℃で2時間攪拌した。反応終了後、反応溶液を水3Lに投入し、析出した固体沈殿をろ過して得た。得られた固体を水で3回洗浄した後、80℃の真空乾燥機で24時間乾燥し、ポリアミド(P-2)を得た。
乾燥窒素気流下、三口フラスコに、4,4‘-ジフェニルメタンジイソシアネート6.00g(0.020mоl)をNMP30gに溶解させて溶液を投入した。フラスコ内の溶液を撹拌しながら、この溶液に、2-(3’,5‘-ジアミノベンジルオキシ)エチルメタクリレート3.52g(0.013mоl)をNMP20gに溶解させた溶液を加え、50℃で4時間撹拌させた。反応終了後、反応溶液をメタノール500gに投入し、析出した固体沈殿をろ過して得た。得られた固体を真空乾燥器で24時間乾燥し、ポリウレア(P-3)を得た。
148gの1,1-ビス(4-(2,3-エポキシプロピルオキシ)フェニル)-3-フェニルインダン、47gのアクリル酸、1gのテトラブチルアンモニウムアセテート(以下、TBAA)、2.0gのtert-ブチルカテコールおよび244gのPGMEAを仕込み、120℃で5時間撹拌した。室温まで冷却した後、30gのビフェニルテトラカルボン酸二無水物および1gのTBAAを加えて110℃で3時間撹拌した。室温まで冷却した後、15gのテトラヒドロフタル酸無水物を加えて120℃で5時間撹拌した。反応終了後、500gのPGMEAを加え、付加触媒を除去するために反応溶液を1規定ギ酸水溶液で分液抽出処理し、硫酸マグネシウムで乾燥後、固形分濃度が40wt%になるようにロータリーエバポレーターで濃縮し、ポリエステル樹脂溶液(P-4)を得た。
乾燥窒素気流下、500mlの三口フラスコにメチルトリメトキシシランを54.48g(0.40mоl)、フェニルトリメトキシシランを99.15g(0.50mоl)、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシランを12.32g(0.05mоl)、メチルシリケート51を5.88g(Si原子モル数0.05モル相当)、プロピレングリコールモノメチルエーテルアセテート(以下PGMEAと記す場合もある。)を155.04g仕込み、室温で撹拌しながら水54.45gにリン酸0.515g(仕込みモノマーに対して0.30質量部)を溶かしたリン酸水溶液を10分間かけて添加した。その後、フラスコを40℃のオイルバスに浸けて60分間撹拌した後、オイルバスを30分間かけて115℃まで昇温した。昇温開始1時間後に溶液の内温が100℃に到達し、そこから2時間加熱撹拌し(内温は100℃)、ポリシロキサン溶液(P-5)を得た。
500mlのフラスコに2,2’-アゾビス(イソブチロニトリル)を3g、PGMEAを50g仕込んだ。その後、メタクリル酸を23.0g、ベンジルメタクリレートを31.5g、トリシクロ[5.2.1.02,6]デカン-8-イルメタクリレートを32.8g仕込み、室温でしばらく撹拌し、フラスコ内をバブリングによって十分に窒素置換した後、70℃で5時間加熱撹拌した。次に、得られた溶液にメタクリル酸グリシジルを12.7g、ジメチルベンジルアミンを1g、p-メトキシフェノールを0.2g、PGMEAを100g添加し、90℃で4時間加熱撹拌した。撹拌後、固形分濃度が40wt%になるようにPGMEAを加えてアクリル樹脂溶液(P-6)を得た。
乾燥窒素気流下、三口フラスコに、ODPA31.02g(0.10mol)を500ml容量のセパラブルフラスコに入れ、HEMAを26.03g(0.20mol)とNMP123.0mlを入れて室温下で、撹拌しながらトリエチルアミン22.26g(0.22mol)を加えて反応混合物を得た。反応による発熱の終了後に室温まで放冷し、16時間放置した。次に、温度を40℃まで昇温し、(2,3-ジヒドロ-2-チオキソ-3-ベンゾオキサゾリル)ホスホン酸ジフェニル76.7g(0.2mol)を反応混合物に加え、30分間攪拌した。更に室温で2時間撹拌した後、ビス(4-アミノシクロヘキキシル)メタンを17.88g(0.085mol;全アミンおよびその誘導体に由来する構造単位に対して77.3mol%)、SiDAを1.24g(0.0050mol;全アミンおよびその誘導体に由来する構造単位に対して4.5mol%)、末端封止剤として、MAPを2.18g(0.020mol;全アミンおよびその誘導体に由来する構造単位に対して18.2mol%)、NMPを77.00g加えて1時間撹拌し、反応液を得た。得られた反応液を室温まで放冷し、3Lの水に加えて粗ポリマーからなる沈殿物を生成した。この沈殿をろ過で集めて、水で3回洗浄した後、イソプロピルアルコール500mLで2回洗浄し、真空乾燥して粉末状のポリイミド前駆体(P-7)を得た。
HEMA 26.03g(0.20mol)をオレイルアルコール53.70g(0.20mol)に替えた以外は合成例5と同様に実施し、ポリイミド前駆体(P-8)を得た。
乾燥窒素気流下、HA51.4g(0.085モル)、SiDA1.24g(0.005モル)、末端封止剤としてMAP2.18g(0.020mol)をNMP200gに溶解した。ここにODPA31.0g(0.10モル)を加え、40℃で2時間撹拌した。その後、DFA7.14g(0.06モル)をNMP5gで希釈した溶液を10分かけて滴下した。滴下後、40℃で2時間撹拌を続けた。撹拌終了後、溶液を水2Lに投入して、ポリマー固体の沈殿をろ過で集めた。さらに水2Lで3回洗浄を行い、集めたポリマー固体を50℃の真空乾燥機で72時間乾燥し、ポリイミド前駆体(P-9)を得た。
トルエンを満たしたディーンスターク水分離器および冷却管を付けた500mL丸底フラスコに、BAHFを34.79g(0.095mol;全アミンおよびその誘導体に由来する構造単位に対して95.0mol%)、SiDAを1.24g(0.0050mol;全アミンおよびその誘導体に由来する構造単位に対して5.0mol%)、NMPを75.00g秤量して、溶解させた。ここに、NMP25.00gに、BFEを19.06g(0.080mol;全カルボン酸およびその誘導体に由来する構造単位に対し66.7mol%)、末端封止剤として、NAを6.57g(0.040mol;全カルボン酸およびその誘導体に由来する構造単位に対し33.3mol%)溶かした溶液を添加し、20℃で1時間攪拌し、次いで50℃で1時間攪拌した。その後、窒素雰囲気下、200℃以上で10時間加熱攪拌し、脱水反応を行った。反応終了後、反応溶液を水3Lに投入し、析出した固体沈殿をろ過して得た。得られた固体を水で3回洗浄した後、80℃の真空乾燥機で24時間乾燥し、ポリベンゾオキサゾール(P-10)を得た。
トルエンを満たしたディーンスターク水分離器および冷却管を付けた500mL丸底フラスコに、BAHFを34.79g(0.095mol;全アミンおよびその誘導体に由来する構造単位に対して95.0mol%)、SiDAを1.24g(0.0050mol;全アミンおよびその誘導体に由来する構造単位に対して5.0mol%)、NMPを70.00g秤量して、溶解させた。ここに、NMP20.00gに、BFEを19.06g(0.080mol;全カルボン酸およびその誘導体に由来する構造単位に対し66.7mol%)溶かした溶液を添加し、20℃で1時間攪拌し、次いで50℃で2時間攪拌した。次に、末端封止剤として、NMP10gにNAを6.57g(0.040mol;全カルボン酸およびその誘導体に由来する構造単位に対し33.3mol%)溶かした溶液を添加し、50℃で2時間攪拌した。その後、窒素雰囲気下、100℃で2時間攪拌した。反応終了後、反応溶液を水3Lに投入し、析出した固体沈殿をろ過して得た。得られた固体を水で3回洗浄した後、80℃の真空乾燥機で24時間乾燥し、ポリベンゾオキサゾール前駆体(P-11)を得た。
乾燥窒素気流下、三口フラスコに、BAHFを27.47g(0.075mol)、SiDAを1.24g(0.0050mol)、プリアミン1075を5.35g(0.010mоl)末端封止剤として、MAPを2.18g(0.020mol)、NMPを150.00g秤量して溶解させた。ここに、NMP50.00gにODPAを31.02g(0.10mol)溶かした溶液を添加し、20℃で1時間攪拌し、次いで50℃で4時間攪拌した。その後、キシレン15gを添加し、水をキシレンとともに共沸しながら、150℃で5時間攪拌した。反応終了後、反応溶液を水3Lに投入し、析出した固体沈殿をろ過して得た。得られた固体を水で3回洗浄した後、80℃の真空乾燥機で24時間乾燥し、ポリイミド(P-12)を得た。
黄色灯下にて、BMI-689 10.00g、ポリイミド樹脂(P-1)を10.00g、NCI-831 0.50g、IRGANOX3114 0.10g、3-トリメトキシシリルフタルアミド酸0.30gを、NMP20.00gに溶解させ、ポリフロー77の1質量%EL溶液0.10gを加え、撹拌してワニスを得た。得られたワニスの特性を上記評価方法により、パターン加工性、誘電率、誘電正接、ガラス転移点および破断点伸度を測定した。
BMI-689をU-847に替えた以外は、実施例3と同様に実施した。
黄色灯下にて、M-1 10.00g、ポリアミド樹脂(P-2)を10.00g、NCI-831 0.50g、IRGANOX3114 0.10g、3-トリメトキシシリルフタルアミド酸0.30gを、NMP20.00gに溶解させ、ポリフロー77の1質量%EL溶液0.10gを加え、撹拌してワニスを得た。得られたワニスの特性は実施例3と同様の測定を実施した。
P-2をP-3に替えた以外は、実施例5と同様に実施した。
P-2をP-4に替えた以外は、実施例5と同様に実施した。
P-2をP-5に替えた以外は、実施例5と同様に実施した。
P-2をP-6に替えた以外は、実施例5と同様に実施した。
P-2をMEHC-7851SSに替えた以外は、実施例5と同様に実施した。
P-2をCYCLOTENE4026-46に替えた以外は、実施例5と同様に実施した。
黄色灯下にて、M-1 10.00g、XIRAN2000を10.00g、NCI-831 0.50g、IRGANOX3114 0.10g、3-トリメトキシシリルフタルアミド酸0.30gを、トルエン20.00gに溶解させ、ポリフロー77の1質量%EL溶液0.10gを加え、撹拌してワニスを得た。得られたワニスの特性は実施例3と同様の測定を実施した。
XIRAN2000をAPL6015Tに替えた以外は、実施例12と同様に実施した。
P-2をP-1に替えた以外は、実施例5と同様に実施した。
M-1をM-2に替えた以外は、実施例14と同様に実施した。
P-2をP-7に替えた以外は、実施例5と同様に実施した。
P-2をP-8に替えた以外は、実施例5と同様に実施した。
P-2をP-9に替えた以外は、実施例5と同様に実施した。
P-2をP-10に替えた以外は、実施例5と同様に実施した。
P-2をP-11に替えた以外は、実施例5と同様に実施した。
P-2をP-12に替えた以外は、実施例5と同様に実施した。
P-2 10.00gをP-12 8.00gとMEHC-7851SS 2.00gに替えた以外は、実施例5と同様に実施した。
実施例22にVG-3101 2.00gを加えて、実施例22と同様に実施した。
実施例22にOXT-121 2.00gを加えて、実施例22と同様に実施した。
実施例22にMOM 2.00gを加えて、実施例22と同様に実施した。
黄色灯下にて、P-1 10.00g、DCP-A 10.00g、NCI-831 0.50g、IRGANOX3114 0.10g、3-トリメトキシシリルフタルアミド酸0.30g、MOM 2.00gを、NMP 27.00gに溶解させ、ポリフロー77の1質量%EL溶液0.10gを加え、撹拌してワニスを得た。得られたワニスの特性を上記評価方法により、パターン加工性、誘電率、誘電正接、ガラス転移点および破断点伸度を測定した。
1b 上面図
11 アンテナ部
12 マッチング回路
13 MSL給電線路
14 給電点
15 グランド
16 絶縁膜
J グランド配線厚み
K アンテナ配線厚み
L アンテナ部の長さ
M マッチング回路の長さ
W アンテナ部の幅
201 ICチップ
202 電極パッド
203 第2のビア配線
204 平面アンテナ配線
205 第2の封止樹脂
206 グランド
207 第1のビア配線
208 第1の封止樹脂
209 銅配線
210 絶縁膜
211 バリアメタル
212 ハンダバンプ
Claims (15)
- (A)多官能モノマー、(B)バインダー樹脂および(C)光重合開始剤を含有する感光性樹脂組成物であって、該(A)多官能モノマーが、式(1)で表される化合物および/または式(2)で表される化合物を含有し、該(B)バインダー樹脂が、ポリイミド、ポリイミド前駆体、ポリベンゾオキサゾール、ポリベンゾオキサゾール前駆体、ポリアミド、それらの共重合体、ポリウレア、ポリエステル、ポリシロキサン、アクリル樹脂、フェノール樹脂、ベンゾシクロブテン樹脂、マレイン酸樹脂およびシクロオレフィンポリマーからなる群より選択される1種類以上を含有する感光性樹脂組成物。
- 前記式(1)および前記式(2)中、W1およびW2の少なくとも一方並びに、W3およびW4の少なくとも一方が、式(3)または式(4)で表される基であって、
前記式(3)および前記式(4)中、XおよびYが-NH-である、請求項2に記載の感光性樹脂組成物。 - 前記(B)バインダー樹脂が、ポリイミド、ポリイミド前駆体、ポリベンゾオキサゾール、ポリベンゾオキサゾール前駆体、それらの共重合体およびマレイン酸樹脂からなる群より選択される1種類以上を含有する、請求項1~4のいずれかに記載の感光性樹脂組成物。
- 前記(B)バインダー樹脂が、ダイマー酸誘導体をモノマーとして重合して得られる、ポリイミド、ポリイミド前駆体、ポリベンゾオキサゾール、ポリベンゾオキサゾール前駆体およびそれらの共重合体からなる群より選択される1種類以上を含有する、請求項5に記載の感光性樹脂組成物。
- 前記(B)バインダー樹脂が、さらにビフェニル構造を有するフェノール樹脂を含有する、請求項5または6に記載の感光性樹脂組成物。
- 前記感光性樹脂組成物が、さらに(D)架橋剤を含有し、該(D)架橋剤がエポキシ化合物、オキセタン化合物およびメチロール化合物からなる群より選択される一種類以上を含有する、請求項1~7のいずれかに記載の感光性樹脂組成物。
- 前記(D)架橋剤がメチロール化合物を含有する請求項8に記載の感光性樹脂組成物。
- 請求項1~9のいずれかに記載の感光性樹脂組成物を硬化した硬化膜。
- 請求項10に記載の硬化膜を有する、電子部品。
- 少なくとも、1以上のアンテナ配線、請求項10に記載の硬化膜を具備するアンテナ素子であって、該アンテナ配線がミアンダ状ループアンテナ、コイル状ループアンテナ、ミアンダ状モノポールアンテナ、ミアンダ状ダイポールアンテナまたは平面アンテナからなる群から選ばれるいずれか一種類以上を含み、該アンテナ配線におけるアンテナ部一つあたりの専有面積が1000mm2以下であり、該硬化膜はグランドとアンテナ配線間を絶縁する絶縁膜である、アンテナ素子。
- 少なくとも、半導体素子、再配線層、封止樹脂およびアンテナ配線を具備する半導体パッケージであって、該アンテナ配線がミアンダ状ループアンテナ、コイル状ループアンテナ、ミアンダ状モノポールアンテナ、ミアンダ状ダイポールアンテナおよびマイクロストリップアンテナからなる群から選ばれる少なくとも一種類以上を含み、該アンテナ配線におけるアンテナ部一つあたりの専有面積が1000mm2以下であり、該再配線層の絶縁層、および/または、該封止樹脂、が請求項10に記載の硬化膜を含み、該封止樹脂はグランドとアンテナ配線間にある、半導体パッケージ。
- アンテナ配線、および、請求項10に記載の硬化膜を積層させて得られるアンテナ素子を具備する電子部品であって、アンテナ配線の高さが50~200μmであり、該硬化膜の厚みが80~300μmである、請求項11に記載の電子部品。
- 式(1)で表される化合物または式(2)で表される化合物。
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- 2022-01-11 KR KR1020237022200A patent/KR20230137881A/ko active Search and Examination
- 2022-01-11 WO PCT/JP2022/000472 patent/WO2022163335A1/ja active Application Filing
- 2022-01-11 US US18/268,411 patent/US20240045329A1/en active Pending
- 2022-01-11 JP JP2022502855A patent/JPWO2022163335A1/ja active Pending
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JPS53285A (en) * | 1976-06-24 | 1978-01-05 | Gen Electric | Curable composition and coated substances |
JPH11293146A (ja) * | 1998-04-10 | 1999-10-26 | Toagosei Co Ltd | 剥離剤 |
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JP2008501826A (ja) * | 2004-06-04 | 2008-01-24 | デジグナー モレキュールズ インコーポレイテッド | フリーラジカル硬化可能なポリエステル類およびその使用方法 |
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WO2017090559A1 (ja) * | 2015-11-25 | 2017-06-01 | 東レ株式会社 | 強誘電体記憶素子、その製造方法、ならびにそれを用いたメモリセルおよびそれを用いた無線通信装置 |
WO2018066395A1 (ja) * | 2016-10-05 | 2018-04-12 | 東レ株式会社 | 樹脂組成物、硬化膜、半導体装置およびそれらの製造方法 |
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WO2023162905A1 (ja) * | 2022-02-25 | 2023-08-31 | 富士フイルム株式会社 | 樹脂組成物、硬化物、積層体、硬化物の製造方法、積層体の製造方法、半導体デバイスの製造方法、及び、半導体デバイス、並びに、化合物 |
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US20240045329A1 (en) | 2024-02-08 |
JPWO2022163335A1 (ja) | 2022-08-04 |
TW202244036A (zh) | 2022-11-16 |
KR20230137881A (ko) | 2023-10-05 |
CN116802559A (zh) | 2023-09-22 |
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