WO2022154305A1 - 수분 및 산소 배리어성 적층체 - Google Patents
수분 및 산소 배리어성 적층체 Download PDFInfo
- Publication number
- WO2022154305A1 WO2022154305A1 PCT/KR2021/019725 KR2021019725W WO2022154305A1 WO 2022154305 A1 WO2022154305 A1 WO 2022154305A1 KR 2021019725 W KR2021019725 W KR 2021019725W WO 2022154305 A1 WO2022154305 A1 WO 2022154305A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- moisture
- oxygen barrier
- laminate
- barrier laminate
- oxygen
- Prior art date
Links
- 230000004888 barrier function Effects 0.000 title claims abstract description 96
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 82
- 239000001301 oxygen Substances 0.000 title claims abstract description 82
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 82
- 239000000758 substrate Substances 0.000 claims abstract description 26
- 230000035699 permeability Effects 0.000 claims description 46
- 238000000034 method Methods 0.000 claims description 41
- -1 polyethylene terephthalate Polymers 0.000 claims description 39
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 35
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 35
- 239000010410 layer Substances 0.000 claims description 34
- 239000011241 protective layer Substances 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 230000008859 change Effects 0.000 claims description 14
- 239000004743 Polypropylene Substances 0.000 claims description 8
- 229920006284 nylon film Polymers 0.000 claims description 8
- 229920001155 polypropylene Polymers 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 4
- 229910010272 inorganic material Inorganic materials 0.000 claims description 3
- 239000011147 inorganic material Substances 0.000 claims description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 3
- 239000004925 Acrylic resin Substances 0.000 claims description 2
- 229920000178 Acrylic resin Polymers 0.000 claims description 2
- 229920000877 Melamine resin Polymers 0.000 claims description 2
- 239000004640 Melamine resin Substances 0.000 claims description 2
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 2
- 229920000180 alkyd Polymers 0.000 claims description 2
- 229920003180 amino resin Polymers 0.000 claims description 2
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 239000012948 isocyanate Substances 0.000 claims description 2
- 150000002513 isocyanates Chemical class 0.000 claims description 2
- 239000005011 phenolic resin Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 229920001225 polyester resin Polymers 0.000 claims description 2
- 239000004645 polyester resin Substances 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 2
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims 1
- 229910052698 phosphorus Inorganic materials 0.000 claims 1
- 239000011574 phosphorus Substances 0.000 claims 1
- 238000012360 testing method Methods 0.000 abstract description 29
- 230000005540 biological transmission Effects 0.000 abstract 1
- 239000010408 film Substances 0.000 description 41
- 230000000052 comparative effect Effects 0.000 description 15
- 239000000853 adhesive Substances 0.000 description 14
- 230000001070 adhesive effect Effects 0.000 description 14
- 238000011156 evaluation Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 9
- 238000010030 laminating Methods 0.000 description 7
- 238000007655 standard test method Methods 0.000 description 7
- 238000005452 bending Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 230000001954 sterilising effect Effects 0.000 description 6
- 239000010409 thin film Substances 0.000 description 6
- 239000011229 interlayer Substances 0.000 description 5
- 238000002207 thermal evaporation Methods 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000005546 reactive sputtering Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 208000028659 discharge Diseases 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005566 electron beam evaporation Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000005003 food packaging material Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000007573 shrinkage measurement Methods 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/042—Coating with two or more layers, where at least one layer of a composition contains a polymer binder
- C08J7/0423—Coating with two or more layers, where at least one layer of a composition contains a polymer binder with at least one layer of inorganic material and at least one layer of a composition containing a polymer binder
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- B32B27/00—Layered products comprising a layer of synthetic resin
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/048—Forming gas barrier coatings
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
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- B32B2250/00—Layers arrangement
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- B32B2250/24—All layers being polymeric
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/20—Inorganic coating
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- B32B2255/00—Coating on the layer surface
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- B32B2255/28—Multiple coating on one surface
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/418—Refractive
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7244—Oxygen barrier
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7246—Water vapor barrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/734—Dimensional stability
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- B32B2307/00—Properties of the layers or laminate
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- B32B2307/732—Dimensional properties
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- B32B2307/736—Shrinkable
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/737—Dimensions, e.g. volume or area
- B32B2307/7375—Linear, e.g. length, distance or width
- B32B2307/7376—Thickness
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- B32B2307/00—Properties of the layers or laminate
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- B32B2307/748—Releasability
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2475/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2475/04—Polyurethanes
Definitions
- the present invention relates to a moisture and oxygen barrier laminate.
- a barrier laminate in which an inorganic thin film such as aluminum oxide is formed on the surface of a plastic substrate is applied to packaging of various articles such as food and electronic devices.
- the barrier laminate for food packaging has a problem in that barrier properties deteriorate due to separation or cracking between layers when deformation such as bending or a retort process for sterilizing food at high temperature is applied.
- An object of the present invention is to provide a barrier laminate having excellent moisture and oxygen permeability even after performing a retort process for sterilizing food at a high temperature or a Gelbo flex test.
- the present invention includes an inorganic barrier layer and a protective layer sequentially formed on one surface of the light-transmitting substrate, and the water permeability (WVTR) change amount is 1.00 g/ m 2 *day or less, moisture and oxygen barrier laminates are provided.
- WVTR water permeability
- the moisture and oxygen barrier laminate includes an inorganic barrier layer and a protective layer sequentially formed on one surface of the light-transmitting substrate, and the moisture permeability ( WVTR) change of 1.00 g/m 2 *day or less, 0.80 g/m 2 *day or less, 0.60 g/m 2 *day or less, 0.50 g/m 2 *day or less, or 0.01 to 0.40 g/m 2 *day.
- WVTR moisture permeability
- the present invention includes an inorganic barrier layer and a protective layer sequentially formed on one surface of the light-transmitting substrate, and the water permeability (WVTR) before and after twisting 50 times using a Gelbo flex tester A moisture and oxygen barrier laminate is provided, wherein the variation is 0.70 g/m 2 *day or less.
- the amount of change in water permeability (WVTR) before and after repeated 50 twists using a Gelbo flex tester is 0.70 g/m 2 *day or less, 0.68 g/m 2 *day or less, 0.65 g/m 2 *day or less, or 0.01 to 0.62 g/m 2 *day.
- WVTR water permeability
- the amount of oxygen permeability (OTR) change before and after the retort treatment for 1 hour at a temperature of 135 ° C. for the moisture and oxygen barrier laminate is 0.50 cc/m 2 *day or less, 0.40 cc/m 2 *day or less, 0.30 cc/m 2 *day or less, or 0.01 to 0.25 cc/m 2 *day.
- the amount of change in oxygen permeability (OTR) before and after repeated 50 twists using a Gelbo flex tester is 1.00 cc/m 2 *day or less, 0.90 cc/m 2 *day or less, 0.80 cc/m 2 *day or less, 0.70 cc/m 2 *day or less, or 0.01 to 0.65 cc/m 2 *day.
- the moisture and oxygen barrier laminate satisfies the above-mentioned numerical range, even after performing the retort process and Gelbo flex test for sterilizing food at high temperature, moisture and oxygen permeability are maintained high, and excellent interlayer adhesion can be exhibited. .
- the amount of change in the moisture permeability and oxygen permeability may be controlled by the type of the light-transmitting substrate, in-plane retardation (Re), shrinkage rate, or the composition of the protective layer, but is not limited thereto.
- the retort treatment may be performed by, for example, sterilizing at 135° C. for 1 hour using a retort evaluation equipment (Kyunghan PRS-03-IH).
- the Gelbo flex test can be performed according to the standard test method of ASTM F392 using a Gelbo flex tester (model name: G0005, manufacturer: IDM Instruments). For example, attaching the moisture and oxygen barrier laminate to the mandrel of a Gelbo Flex Tester, the test setup provides 440 degrees of torsional motion in the first 90 mm of stroke followed by a straight horizontal motion of 65 mm, while bending The speed of motion is set to 50 cycles per minute, and strokes can be made at 50 cycles per minute.
- the water permeability before and after the retort treatment and the Gelbo flex test is measured using a water permeability analyzer (model name: AQUATRAN 2 WVTR Analyzer, manufacturer: Mocon) according to the standard test method of ASTM F1249 under the conditions of 40 ° C. and 90% relative humidity. can be performed.
- a water permeability analyzer model name: AQUATRAN 2 WVTR Analyzer, manufacturer: Mocon
- oxygen permeability before and after the retort treatment and the Gelbo flex test was measured using an oxygen permeability analyzer (model name: OX-Tran 2/21 OTR Analyzer, manufacturer: Mocon) according to the standard test method of ASTM D3985, 23 ° C and relative humidity It can be carried out under conditions of 0%.
- the moisture and oxygen barrier laminate according to an embodiment of the present invention may have a structure including an inorganic barrier layer and a protective layer sequentially formed on one surface of a light-transmitting substrate.
- the moisture and oxygen barrier laminate may have a structure including an inorganic barrier layer and a protective layer respectively sequentially formed on both surfaces of the light-transmitting substrate.
- the light-transmitting substrate included in the moisture and oxygen barrier laminate according to an embodiment of the present invention may be a plastic film having transparency and flexibility.
- the light-transmitting substrate may have a transmittance of 50% or more, 70% or more, 80% or more, or 90% or more at a wavelength of 300 nm or more.
- the light-transmitting substrate is polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), cycloolefin polymer (COP), cycloolefin copolymer (COC), polycarbonate (PC) ), and may be a plastic film including at least one polymer selected from the group consisting of poly(methyl methacrylate) (PMMA).
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PBT polybutylene terephthalate
- COP cycloolefin polymer
- COC cycloolefin copolymer
- PC polycarbonate
- PMMA poly(methyl methacrylate)
- the polyethylene terephthalate film has excellent strength while having transparency and flexibility, and thus can be suitably applied as the light-transmitting substrate.
- the polyethylene terephthalate film may have, for example, an in-plane retardation (Re) value of 120 to 300 nm, 130 to 280 nm, 140 to 250 nm, or 150 to 200 nm. If the polyethylene terephthalate film does not satisfy the above-described in-plane retardation value, the properties of water permeability, oxygen permeability, and adhesive strength of the laminate after performing the retort process or the Gelbo flex test may be rapidly deteriorated.
- Re in-plane retardation
- the polyethylene terephthalate film may have, for example, a thickness direction retardation (Rth) value of 100 nm or more and 1,000 nm or less, 200 nm or more and 800 nm or less, 300 nm or more and 700 nm or less, 400 nm or more and 600 nm or less. If the polyethylene terephthalate film does not satisfy the retardation value in the thickness direction described above, the properties of water permeability, oxygen permeability and adhesive strength of the laminate after performing the retort process or the Gelbo flex test may be rapidly deteriorated.
- Rth thickness direction retardation
- the retardation is the refractive index in the slow axis direction, which is the direction with the largest refractive index in the plane of the polyethylene terephthalate film
- the refractive index in the fast axis direction which is a direction orthogonal to the slow axis direction (n y )
- polyethylene terephthalate The refractive index (n z ) in the thickness direction of the film and the thickness d (unit: nm) of the polyethylene terephthalate film may be calculated by substituting each of Equations 1 and 2 below.
- the retardation may be, for example, a value measured using a phase difference measuring device (KOBRA-WPR, measuring wavelength: 590 nm).
- two axial refractive indices (n x , n y ) provided in the orientation axis direction of the polyethylene terephthalate film and orthogonal to the orientation axis direction are obtained by using an Abbe refractometer (NAR-4T).
- NAR-4T Abbe refractometer
- an axis showing a larger refractive index is defined as a slow axis.
- the thickness of the polyethylene terephthalate film is measured using, for example, an electric micrometer, and the refractive index difference (n x -n y ) is calculated using the refractive index obtained above, and the refractive index difference (n x -n y ) Retardation (Re) can be calculated
- the difference in refractive index of the polyethylene terephthalate film (n x -n y ) may be 0.010 to 0.030, 0.013 to 0.028, or 0.015 to 0.025. If the polyethylene terephthalate film does not satisfy the above-described refractive index difference (n x -n y ), the properties of water permeability, oxygen permeability and adhesive strength of the laminate after performing the retort process or the Gelbo flex test may be rapidly deteriorated. .
- this retardation is the in-plane retardation ( Re) and the retardation in the thickness direction (R th ) can be measured, respectively.
- the average value of the in-plane retardation (Re) measured at intervals of mm may be 120 to 300 nm, 130 to 280 nm, 140 to 250 nm, or 150 to 200 nm.
- the standard deviation of the in-plane retardation (Re) measured at each of the above-described measurement points may be 7.0 to 15.0, 8.0 to 14.0, 9.0 to 12.0, 9.5 to 11.0, or 10.0 to 10.3.
- the average value of retardation (Rth) in the thickness direction measured at intervals of mm may be 200 nm or more and 900 nm or less, 300 nm or more and 800 nm or less, 350 nm or more 600 nm or less, 400 nm or more and 550 nm or less.
- the standard deviation of the retardation (Rth) in the thickness direction measured at each of the above-described measurement points may be 10.0 to 40.0, 15.0 to 35.0, 20.0 to 30.0, or 25.0 to 30.0.
- the polyethylene terephthalate film has a shrinkage rate in the machine direction (MD) of 0.5% to 2.0%, 0.7% to 1.8%, or 1.0% to 1.5%, measured according to ASTM D 2305 after maintaining at 150° C. for 30 minutes.
- MD machine direction
- the shrinkage in the width direction TD may be 0.0% to 1.0%, 0.0% to 0.8%, or 0.0% to 0.5%.
- the moisture permeability, oxygen permeability and adhesive strength of the laminate after performing the retort process or the Gelbo flex test rapidly may deteriorate.
- the shrinkage rate in the machine direction (MD) and the shrinkage rate in the width direction (TD) are measured according to ASTM D 2305 standard by measuring the dimensional change after standing in a hot air oven maintained at 150 ° C for 30 minutes, and the shrinkage rate is as follows can be calculated
- Shrinkage (%) (length of film before heat treatment - length of film after maintaining at 150 ° C for 30 minutes) / length of film before heat treatment ⁇ 100
- the light-transmitting substrate may be 5 ⁇ m to 300 ⁇ m, 5 ⁇ m to 250 ⁇ m, or 10 ⁇ m to 250 ⁇ m, or 10 ⁇ m to 200 ⁇ m, or 10 ⁇ m to 150 ⁇ m, or 10 ⁇ m to 100 ⁇ m, or 10 ⁇ m to 50 ⁇ m. It may have a thickness of ⁇ m. In order to be able to express an appropriate strength as a substrate, the thickness of the light-transmitting substrate is preferably 5 ⁇ m or more. However, when the substrate is too thick, flexibility may be reduced. Therefore, it is preferable that the thickness of the light-transmitting substrate is 300 ⁇ m or less.
- the light-transmitting substrate may be surface-treated to improve its surface wettability or adhesion with the inorganic barrier layer.
- the surface treatment may be plasma treatment, corona treatment, glow discharge treatment, or the like.
- the inorganic barrier layer is a thin film made of an inorganic material and is laminated on one surface of the light-transmitting substrate.
- the inorganic barrier layer may be transparent, and the moisture and oxygen barrier laminate may exhibit moisture and oxygen barrier properties.
- the inorganic barrier layer may be formed of at least one inorganic material selected from the group consisting of silicon oxide, silicon oxynitride, silicon nitride, aluminum oxide, and aluminum nitride.
- the inorganic barrier layer may have a thickness of 1 nm to 200 nm, 1 nm to 150 nm, or 5 nm to 150 nm, or 5 nm to 100 nm, or 10 nm to 100 nm.
- the thickness of the inorganic barrier layer is preferably 1 nm or more.
- the thickness of the inorganic barrier layer is preferably 200 nm or less.
- the inorganic barrier layer may be formed on the light-transmitting substrate by a conventional method.
- a method of laminating the inorganic barrier layer an appropriate method among physical vapor deposition (PVD) or chemical vapor deposition (CVD) This can be chosen.
- an evaporation method such as thermal evaporation and electron-beam evaporation; Alternatively, sputtering may be selected.
- the evaporation method is the most basic method of forming a thin film, and is a method of forming a thin film by heating and evaporating a source of a metal and a non-metal and condensing it on the surface of a substrate having a low temperature.
- thermal evaporation may be preferably selected as the method of laminating the inorganic barrier layer.
- the thermal deposition is a deposition method in which a vapor pressure of about 10 -4 torr of an initial vacuum degree is required, electricity is passed to a boat on which a source to be evaporated is placed, and the source is heated using resistance heat generated from the boat.
- the deposition rate in the thermal deposition may be changed by adjusting the amount of current supplied to the filament.
- an oxide film AlO x , SiO x , etc.
- a reactive gas oxygen gas
- the sputtering can be preferably used because it has excellent reproducibility and can easily form a dense thin film on a large area.
- reactive sputtering using the inorganic target and reactive oxygen eg, oxygen
- the reactive gas is added in addition to argon (Ar), which is a plasma generating gas, in the system.
- Ar argon
- the protective layer is laminated on the inorganic barrier layer.
- the protective layer may minimize cracking of the inorganic barrier layer or separation between layers due to deformation such as bending.
- the protective layer may include at least one resin selected from the group consisting of an alkyd resin, a melamine resin, an acrylic resin, a urethane resin, a polyester resin, a phenol resin, an amino resin, a fluorine resin, an epoxy resin, and an isocyanate resin.
- the protective layer may further include a silane coupling agent capable of improving adhesion with the inorganic barrier layer.
- the protective layer may be formed on the inorganic barrier layer by a method conventional in the art.
- a wet coating method may be selected as a method of laminating the protective layer.
- a bar coat method, a spin coat method, a roller coat method, a spray coat method, an air knife coat method, a flow coat method, a curtain coat method, a direct gravure method, a slit reverse method, etc. may be applied. .
- the protective layer may be laminated on the inorganic barrier layer using an adhesive or an adhesive film.
- the protective layer is 1 nm to 1000 nm, 5 nm to 1000 nm, or 5 nm to 800 nm, or 10 nm to 800 nm, or 50 nm to 700 nm, or 100 nm to 700 nm, or 200 nm to 600 nm , or may have a thickness of 400 nm to 600 nm.
- the thickness of the protective layer is preferably 1 nm or more.
- the thickness of the protective layer is preferably 1000 nm or less.
- one or more films may be further formed from the group consisting of a nylon film and an unstretched polypropylene film on the protective layer.
- the nylon film may be a biaxially stretched nylon film, and may supplement the impact resistance of the moisture and oxygen barrier laminate.
- the unstretched polypropylene film may supplement the heat resistance of the laminate.
- the moisture and oxygen barrier laminate only an unstretched polypropylene film is formed on the protective layer, or a nylon film and an unstretched polypropylene film may be sequentially formed on the protective layer, and between these layers
- the bond may be formed by bonding with a urethane adhesive or the like.
- the moisture and oxygen barrier laminate according to the embodiment may be used as a food packaging material.
- the laminate is applied to various electronic elements such as liquid crystal display elements, solar electronics, touch panels, organic EL elements, organic TFTs, organic semiconductor sensors, organic light emitting devices, film capacitors, inorganic EL elements, and color filters, or the above It can be used as a packaging material for electronic devices.
- the moisture and oxygen barrier laminate according to the present invention can exhibit excellent moisture and oxygen barrier properties while maintaining excellent interlayer adhesion even after performing a retort process or Gelbo flex test for sterilizing food at high temperatures.
- a composition for forming a protective layer was prepared by mixing a urethane resin (manufactured by Mitsui Chemicals, Takerac WPB-341A), pure water, and isopropyl alcohol in a weight ratio of 30:55:15.
- a urethane resin manufactured by Mitsui Chemicals, Takerac WPB-341A
- pure water pure water
- isopropyl alcohol in a weight ratio of 30:55:15.
- the main component product name: TM-585-60K, solid content 60% by weight
- the curing agent component product name: CAT-10, solid content 75% by weight
- ethyl acetate in a weight ratio of 36:4:60 Adhesive
- a polyethylene terephthalate (PET1) film of Table 1 below was prepared as a light-transmitting substrate.
- An inorganic barrier layer was formed by depositing aluminum oxide with a thickness of 10 nm on the PET1 film using a thermal evaporation device equipped with an aluminum target. On the inorganic barrier layer, using a Mayer-Bar, the composition for forming the protective layer was applied so that the dry coating amount was 0.5 g/m 2 , and then dried at 100° C. for 12 seconds to obtain a protective layer with a thickness of 500 nm. formed.
- the adhesive After applying the adhesive to a thickness of 3 ⁇ m on the protective layer, it was dried at 100° C. for 20 seconds, and a nylon film (KOLON CNH-02) having a thickness of 15 ⁇ m was laminated on the dried adhesive coated surface using a laminating machine. After applying the adhesive to a thickness of 3 ⁇ m on the nylon film, it was dried at 100° C. for 20 seconds, and an unstretched polypropylene (CPR-HS) film having a thickness of 70 ⁇ m was laminated on the dried adhesive-coated surface using a laminating machine. and laminated to prepare a moisture and oxygen barrier laminate.
- CPR-HS unstretched polypropylene
- a moisture and oxygen barrier laminate was prepared in the same manner as in Example 1, except that one of the PET2 to PET4 films in Table 1 was used instead of the PET1 film.
- the shrinkage rate in the machine direction (MD) and the shrinkage rate in the width direction (TD) of the polyethylene terephthalate (PET) film used in each of Examples and Comparative Examples are in accordance with ASTM D 2305 standard. measured accordingly.
- the dimensional change after being left in a hot air oven in which the condition of 150 ° C. is maintained for 30 minutes was measured.
- Shrinkage (%) (length of film before heat treatment - length of film after maintaining at 150 ° C for 30 minutes) / length of film before heat treatment ⁇ 100
- the moisture and oxygen barrier laminates of Examples and Comparative Examples were subjected to a retort treatment. Specifically, it was sterilized at 135° C. for 1 hour using a retort evaluation equipment (PRS-03-IH from Kyunghan Corporation).
- PRS-03-IH a retort evaluation equipment
- the gelbo flex test was performed on the moisture and oxygen barrier laminates of the Examples and Comparative Examples. Specifically, the test was performed according to the standard test method of ASTM F392 using a Gelbo flex tester (model name: G0005, manufacturer: IDM Instruments), and the moisture and oxygen barrier laminate was attached to the mandrel of the Gelbo flex tester, The test setup provided a torsional motion of 440 degrees in the first 90 mm of the stroke followed by a straight horizontal motion of 65 mm. At this time, the speed of the bending motion was set to 50 cycles per minute.
- the moisture and oxygen barrier laminate of the above example has excellent initial moisture barrier properties, oxygen barrier properties and adhesion, and in particular, before and after retort treatment and Gelbo flex test, the amount of change in moisture permeability, oxygen permeability and adhesion This was significantly reduced, and it was confirmed that excellent moisture and oxygen barrier properties were exhibited while maintaining excellent interlayer adhesion even after retort treatment and gelbo flex test.
- the moisture and oxygen barrier laminates of the comparative examples not only had poor initial moisture barrier properties, oxygen barrier properties and adhesion compared to the examples, but also rapidly deteriorated even after retort treatment and Gelbo flex test. Confirmed.
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Abstract
Description
실시예1 | 비교예1 | 비교예2 | 비교예3 | ||
PET 필름 (두께) | PET1 (12 ㎛) | PET2 (12 ㎛) | PET3 (12 ㎛) | PET4 (12 ㎛) | |
수축율(%) | 기계방향(MD) | 1.2 | 1.4 | 1.2 | 1.3 |
폭방향(TD) | 0.0 | 1.3 | -0.2 | -0.2 | |
리타데이션 (Re, nm) |
n=1 | 170.3 | 110.5 | 394.4 | 523.9 |
n=2 | 165.6 | 106.1 | 383.8 | 514.9 | |
n=3 | 159.4 | 97.7 | 412.9 | 513.5 | |
n=4 | 169.1 | 99.1 | 412.5 | 533.6 | |
n=5 | 162.0 | 106.7 | 419.6 | 548.2 | |
n=6 | 186.7 | 101.1 | 401.1 | 541.7 | |
n=7 | 188.9 | 100.4 | 398.9 | 528.9 | |
n=8 | 185.3 | 104.9 | 398.3 | 522.5 | |
n=9 | 177.0 | 107.0 | 388.9 | 531.6 | |
n=10 | 170.6 | 88.4 | 417.9 | 534.2 | |
평균 | 173.5 | 102.2 | 402.8 | 529.3 | |
표준편차 | 10.0 | 6.0 | 11.7 | 10.4 | |
리타데이션 (Rth, nm) |
n=1 | 481.9 | 312.7 | 1116.2 | 1482.6 |
n=2 | 467.0 | 299.2 | 1082.3 | 1452.0 | |
n=3 | 452.7 | 277.5 | 1172.6 | 1458.3 | |
n=4 | 481.9 | 282.4 | 1175.6 | 1520.8 | |
n=5 | 456.8 | 300.9 | 1183.3 | 1545.9 | |
n=6 | 528.4 | 286.1 | 1135.1 | 1533.0 | |
n=7 | 536.5 | 285.1 | 1132.9 | 1502.1 | |
n=8 | 526.3 | 297.9 | 1131.2 | 1483.9 | |
n=9 | 497.4 | 300.7 | 1092.8 | 1493.8 | |
n=10 | 486.2 | 251.9 | 1191.0 | 1522.5 | |
평균 | 491.5 | 289.4 | 1141.3 | 1499.5 | |
표준편차 | 28.6 | 16.1 | 36.1 | 29.6 |
실시예1 | 비교예1 | 비교예2 | 비교예3 | ||
수분 투과도 (WVTR, g/m2*day) |
초기 | 0.64 | 0.69 | 1.01 | 1.15 |
레토르트 처리 후 | 1.02 | 2.18 | 2.57 | 2.62 | |
겔보 플렉스 시험 후 | 1.26 | 1.31 | 2.05 | 2.11 | |
산소 투과도 (OTR, cc/m2*day) |
초기 | 0.19 | 0.14 | 0.52 | 0.60 |
레토르트 처리 후 | 0.41 | 0.59 | 1.13 | 1.07 | |
겔보 플렉스 시험 후 | 0.81 | 1.16 | 1.82 | 1.77 | |
접착력 (gf/15mm) | 초기 | 880.6 | 848.1 | 780.2 | 813.2 |
레토르트 처리 후 | 468.6 | 377.0 | 305.4 | 287.8 |
Claims (17)
- 광투과성 기재의 일면 상에 순차로 형성된 무기 배리어층 및 보호층을 포함하고,135 ℃의 온도에서 1 시간 동안의 레토르트 처리 전후 수분 투과도(WVTR) 변화량이 1.00 g/m2*day 이하인, 수분 및 산소 배리어성 적층체.
- 광투과성 기재의 일면 상에 순차로 형성된 무기 배리어층 및 보호층을 포함하고,겔보(Gelbo) 플렉스 테스터를 사용하여 비틀림 50회 반복한 전후 수분 투과도(WVTR) 변화량이 0.70 g/m2*day 이하인, 수분 및 산소 배리어성 적층체.
- 제1항에 또는 제2항에 있어서,상기 적층체에 대해 135 ℃의 온도에서 1 시간 동안의 레토르트 처리 전후 산소 투과도(OTR) 변화량이 0.50 cc/m2*day 이하인, 수분 및 산소 배리어성 적층체.
- 제1항에 있어서,상기 적층체에 대해 겔보(Gelbo) 플렉스 테스터를 사용하여 비틀림 50회 반복한 전후 수분 투과도(WVTR) 변화량이 0.70 g/m2*day 이하인, 수분 및 산소 배리어성 적층체.
- 제1항에 또는 제2항에 있어서,상기 적층체에 대해 겔보(Gelbo) 플렉스 테스터를 사용하여 비틀림 50회 반복한 전후 산소 투과도(OTR) 변화량이 1.00 cc/m2*day 이하인, 수분 및 산소 배리어성 적층체.
- 제1항에 또는 제2항에 있어서,상기 광투과성 기재는 폴리에틸렌 테레프탈레이트 필름인, 수분 및 산소 배리어성 적층체.
- 제6항에 있어서,상기 폴리에틸렌 테레프탈레이트 필름은 면내의 리타데이션(Re) 값이 120 내지 300 nm인, 수분 및 산소 배리어성 적층체.
- 제6항에 있어서,상기 폴리에틸렌 테레프탈레이트 필름은 두께방향 리타데이션(Rth) 값이 100 nm 이상 1,000 nm 이하인, 수분 및 산소 배리어성 적층체.
- 제6항에 있어서,상기 폴리에틸렌 테레프탈레이트 필름에 대해 폭 방향으로 100 mm 간격으로 측정된 면내의 리타데이션(Re)의 평균값은 120 내지 300 nm이고, 표준편차는 7.0 내지 15.0인, 수분 및 산소 배리어성 적층체.
- 제6항에 있어서,상기 폴리에틸렌 테레프탈레이트 필름의 면내 지상축 방향의 굴절률(nx)과, 면내 진상축 방향의 굴절률(ny)의 차(nx-ny)가 0.010 내지 0.030인, 수분 및 산소 배리어성 적층체.
- 제6항에 있어서,상기 폴리에틸렌 테레프탈레이트 필름을 150 ℃에서 30 분간 유지시킨 후 ASTM D 2305 규격에 따라 측정한 기계방향(MD)의 수축율이 0.5 % 내지 2.0%이고, 폭방향(TD)의 수축율이 0.0% 내지 1.0 %인, 수분 및 산소 배리어성 적층체.
- 제1항에 또는 제2항에 있어서,상기 보호층 상에 나일론 필름 및 미연신 폴리프로필렌 필름으로 이루어진 군에서 하나 이상의 필름이 더 형성되는, 수분 및 산소 배리어성 적층체.
- 제1항에 또는 제2항에 있어서,상기 무기 배리어층은 산화 규소, 산화 질화 규소, 질화 규소, 산화 알루미늄, 및 질화 알루미늄으로 이루어진 군에서 선택된 1종 이상의 무기물로 이루어진, 수분 및 산소 배리어성 적층체.
- 제1항에 또는 제2항에 있어서,상기 보호층은 알키드 수지, 멜라민 수지, 아크릴 수지, 우레탄 수지, 폴리에스테르 수지, 페놀 수지, 아미노 수지, 불소 수지, 에폭시 수지 및 이소시아네이트 수지로 이루어진 군에서 선택된 하나 이상의 수지를 포함하는, 수분 및 산소 배리어성 적층체.
- 제1항에 또는 제2항에 있어서,상기 광투과성 기재는 5 ㎛ 내지 100 ㎛의 두께를 가지는, 수분 및 산소 배리어성 적층체.
- 제1항에 또는 제2항에 있어서,상기 무기 배리어층은 1 nm 내지 200 nm의 두께를 가지는, 수분 및 산소 배리어성 적층체.
- 제1항에 또는 제2항에 있어서,상기 보호층은 1 nm 내지 1000 nm의 두께를 가지는, 수분 및 산소 배리어성 적층체.
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KR102326010B1 (ko) * | 2021-01-13 | 2021-11-11 | 코오롱인더스트리 주식회사 | 수분 및 산소 배리어성 적층체 |
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JP2007290292A (ja) * | 2006-04-26 | 2007-11-08 | Dainippon Printing Co Ltd | 透明バリア性積層フィルム及びその製造方法 |
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KR102326010B1 (ko) * | 2021-01-13 | 2021-11-11 | 코오롱인더스트리 주식회사 | 수분 및 산소 배리어성 적층체 |
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JP7070550B2 (ja) * | 2017-03-30 | 2022-05-18 | 日本ゼオン株式会社 | 有機エレクトロルミネッセンス表示装置用の複層フィルム、並びに、これを含む偏光板、反射防止フィルム及び有機エレクトロルミネッセンス表示装置 |
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- 2021-01-13 KR KR1020210004783A patent/KR102326010B1/ko active IP Right Grant
- 2021-12-23 WO PCT/KR2021/019725 patent/WO2022154305A1/ko active Application Filing
- 2021-12-23 US US18/253,646 patent/US20240009978A1/en active Pending
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JP2007290292A (ja) * | 2006-04-26 | 2007-11-08 | Dainippon Printing Co Ltd | 透明バリア性積層フィルム及びその製造方法 |
WO2018110272A1 (ja) * | 2016-12-15 | 2018-06-21 | 東レフィルム加工株式会社 | ガスバリア性フィルムおよび有機elデバイス |
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JP7554362B2 (ja) | 2024-09-19 |
KR102326010B1 (ko) | 2021-11-11 |
US20240009978A1 (en) | 2024-01-11 |
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