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WO2022145037A1 - Component mounting system, component replenishment method, and replenishing component transportation device - Google Patents

Component mounting system, component replenishment method, and replenishing component transportation device Download PDF

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Publication number
WO2022145037A1
WO2022145037A1 PCT/JP2020/049292 JP2020049292W WO2022145037A1 WO 2022145037 A1 WO2022145037 A1 WO 2022145037A1 JP 2020049292 W JP2020049292 W JP 2020049292W WO 2022145037 A1 WO2022145037 A1 WO 2022145037A1
Authority
WO
WIPO (PCT)
Prior art keywords
reel
tape
component
parts
supply
Prior art date
Application number
PCT/JP2020/049292
Other languages
French (fr)
Japanese (ja)
Inventor
洋一 松下
祥裕 大高
Original Assignee
ヤマハ発動機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ヤマハ発動機株式会社 filed Critical ヤマハ発動機株式会社
Priority to CN202080107555.XA priority Critical patent/CN116491238A/en
Priority to JP2022572869A priority patent/JP7441334B2/en
Priority to DE112020007583.4T priority patent/DE112020007583T5/en
Priority to PCT/JP2020/049292 priority patent/WO2022145037A1/en
Publication of WO2022145037A1 publication Critical patent/WO2022145037A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components
    • H05K13/021Loading or unloading of containers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0417Feeding with belts or tapes
    • H05K13/0419Feeding with belts or tapes tape feeders

Definitions

  • the present invention relates to a technique for supplying a component stored in a component supply tape by sending a component supply tape mounted on the tape feeder by the tape feeder and supplying the component to a component mounting machine for mounting the component on a board. ..
  • a component mounting machine is known. In such a component mounting machine, it is necessary to replenish the components to the tape feeder as the tape feeder uses up the components in the component supply tape. Specifically, a new component supply reel is transported to the component mounting machine, and the component supply tape drawn from the component supply reel is attached to the tape feeder.
  • Patent Documents 1 and 2 propose a technique for reducing the burden on the operator due to the supply of parts.
  • the work load is reduced by using a case in which a plurality of parts supply reels used for parts supply can be collectively conveyed.
  • Patent Document 2 proposes a technique for automating the supply of parts by an apparatus and eliminating the work of an operator.
  • Patent Document 1 in order to prevent the operator from confusing the component supply tape from the case, the operator reads the ID attached to the removed component supply reel with a reader, and the component supply reel is read. It is necessary to carry out work to confirm the suitability of. On the other hand, in Patent Document 2, such work by an operator is unnecessary, but it is difficult to realize a device for automating the work of attaching a component supply tape to a tape feeder at a practical level.
  • the present invention has been made in view of the above problems, and an object of the present invention is to provide a technique that eliminates the need for the operator to read the ID while leaving the attachment of the component supply tape to the tape feeder to the operator.
  • the component mounting system has a plurality of tape feeders, and feeds the components stored in the component supply tape by sending the component supply tape mounted on the tape feeder by the tape feeder to supply the components.
  • the component mounting machine For the tape mounting work of mounting the component supply tape drawn from the component supply reel to the tape feeder, the component mounting machine to be mounted on the board and the reel storage device to store multiple component supply reels that hold the component supply tape respectively.
  • It is equipped with a supply parts transporting device that transports to the parts mounting machine by the transporting robot and a notification unit that notifies the operator, and while moving to the parts mounting machine with the transporting robot, the reel storage device is a component to be stored.
  • the reel storage device discharges only one of the parts supply reels to be stored, which is the target of the tape mounting work. And prohibits the delivery of other parts supply reels, and the notification unit notifies one of the plurality of tape feeders that is the target of the tape mounting work.
  • the parts replenishment method according to the present invention has a plurality of tape feeders, and feeds the parts stored in the parts supply tape by sending the parts supply tape attached to the tape feeder by the tape feeder to supply the parts.
  • the reel storage device prohibits all the parts supply reels to be stored from being delivered, and when the reel storage device arrives at the parts mounting machine with the transfer robot, the reel storage device becomes the target of the tape mounting work among the parts supply reels to be stored.
  • the delivery of only one component supply reel is permitted and the delivery of other component supply reels is prohibited, and the notification unit notifies one of the plurality of tape feeders to be tape-attached.
  • the spare parts transporting device has a plurality of tape feeders, and feeds the parts stored in the parts supply tape by sending the parts supply tape attached to the tape feeder by the tape feeder, and supplies the parts.
  • a reel storage device that stores multiple component supply reels that hold each component supply tape used in the component mounting machine, and a tape mounting operation that attaches the component supply tape drawn from the component supply reel to the tape feeder. Therefore, the reel storage device is equipped with a transfer robot that transfers the reel storage device to the parts mounting machine, and the reel storage device prohibits all delivery of the parts supply reel to be stored while moving to the parts mounting machine along with the transfer robot.
  • the reel storage device permits the delivery of only one part supply reel that is the target of the tape mounting work among the parts supply reels to be stored, and supplies other parts. Prohibit the delivery of reels.
  • a reel storage device for accommodating a plurality of parts supply reels is transported to the parts mounting machine by a transport robot. Then, when the reel storage device arrives at the parts mounting machine along with the transfer robot, the reel storage device permits delivery of only one part supply reel that is the target of the tape mounting work among the parts supply reels to be stored. Prohibit the delivery of other parts supply reels. Therefore, the component supply reel that the operator can take out from the reel storage device is only one component supply reel that is the target of the tape mounting work that is permitted to be delivered. Therefore, the operator does not mistake the parts supply reel.
  • the notification unit notifies one of the plurality of tape feeders, which is the target of the tape mounting work. Therefore, the operator can attach the taken-out parts supply reel to an appropriate tape feeder. In this way, it is possible to eliminate the need for the operator to read the ID while leaving the attachment of the component supply tape to the tape feeder to the operator.
  • the notification unit may configure the component mounting system so as to notify one tape feeder when the reel storage device arrives at the component mounting machine.
  • the operator can confirm the tape feeder to which the component supply tape of the component supply reel permitted to be delivered by the reel storage device is mounted as soon as the reel storage device arrives at the component mounting machine.
  • a first notification unit may be provided to notify the spare parts carrier of one component supply reel to be mounted on the second tape feeder in the tape mounting operation on the tape feeder of 2.
  • the spare parts transporting device can allow the delivery from the tape storage device while accurately confirming the parts supply reel that is the target of each tape mounting work. ..
  • a second notification unit may be provided to notify the supply component carrier of one component supply reel that is the target of the tape mounting work.
  • the spare parts carrier can confirm the parts supply reel that should be allowed to be delivered from the reel storage unit for the tape mounting work upon arrival at the parts mounting machine.
  • the notification unit notifies the operator of a warning when a tape feeder held on one component supply reel is attached to a tape feeder different from one of the plurality of tape feeders.
  • a component mounting system may be configured. In such a configuration, the operator can be aware of the mistake in mounting the component supply tape and take appropriate measures.
  • the tape mounting work is executed by inserting the component supply tape into the tape insertion slot of the tape feeder, and the tape sensor provided at the tape insertion slot detects the component supply tape to complete the tape mounting work.
  • the tape mounting work is executed by splicing to connect the component supply tape to be the target of the tape mounting work to the component supply tape already mounted on the tape feeder, and the input operation unit that accepts the input operation of the operator performs the input operation.
  • the component mounting system may be configured to confirm the completion of the tape mounting work. In such a configuration, it is possible to confirm that the operator has performed an input operation on the input operation unit and confirm that the tape mounting work has been completed.
  • each of the first component mounting machine and the second component mounting machine is provided as a component mounting machine, and among the plurality of tape feeders of the first component mounting machine, the first target feeder to which the tape mounting work is performed. And, when the tape mounting work is executed in order for the second target feeder that is the target of the tape mounting work among the plurality of tape feeders of the second component mounting machine, the first component mounting machine is the first.
  • the component mounting is provided so that a third notification unit is provided to notify the spare parts carrier that the tape mounting work has been completed for the first component mounting machine.
  • the system may be configured. In such a configuration, when all the tape mounting work for the first component mounting machine is completed, the spare parts transporting device receives this notification and starts transporting the tape storage device to the second component mounting machine by the transporting robot. can do.
  • a fourth notification unit is provided to notify the component mounting machine of a list showing a plurality of component supply reels stored in the reel storage device, and the component mounting machine has a plurality of parts mounting machines.
  • the component mounting system may be configured so as to specify the tape feeder to be the target of the tape mounting work based on the list. In such a configuration, when the reel storage device arrives at the component mounting machine, the component mounting machine can immediately identify the tape feeder to be the target of the tape mounting operation based on the list.
  • the reel storage device may have a plurality of reel storage units arranged in the vertical direction, and a component mounting system may be configured to store the component supply reel in the reel storage unit.
  • a component mounting system may be configured to store the component supply reel in the reel storage unit.
  • the reel storage device includes an inner member provided with a plurality of reel storage portions, an outer member having an opening in which the inner member can be inserted and removed in the vertical direction on one side in the vertical direction, and an outer member and an inner member. It has a drive unit that relatively displaces and While it is closed, the take-out port of the reel storage unit that protrudes from the outer member to one side in the vertical direction is open, and the parts supply reel stored in the reel storage unit on one side is subject to tape mounting work earlier.
  • the parts supply reel is stored in the reel storage unit, and the reel storage device has the outside of one reel storage unit that stores one component supply reel that is the target of the tape mounting work among the plurality of reel storage units.
  • the parts By projecting from the member to one side and locating the reel storage on the opposite side of one reel storage to the inside of the outer member, the parts allow only one parts supply reel to be delivered.
  • the mounting system may be configured. In such a configuration, by selectively projecting one reel storage portion for storing one parts supply reel from the outer member, the delivery of only one parts supply reel is permitted, and the delivery of another parts supply reel is allowed. Can be banned.
  • the reel storage device has an inner member provided with a plurality of reel storage portions and an outer member for storing the inner member, the outer member has a discharge port, and each of the plurality of reel storage portions has a discharge port. It has a reel discharge mechanism that discharges parts supply reels, and the parts supply reel discharged from the reel storage unit by the reel discharge mechanism is discharged from the discharge port of the outer member, and the reel storage device is among a plurality of reel storage units.
  • a parts mounting system that allows only one parts supply reel to be delivered by discharging one parts supply reel to one reel storage unit that stores one parts supply reel that is the target of tape mounting work. May be configured. In such a configuration, by selectively discharging the parts supply reel to one of the plurality of reel storage units, the delivery of only one parts supply reel is permitted, and the delivery of the other parts supply reel is performed. Can be banned.
  • each of the plurality of reel storage units has an outlet provided on one side in the horizontal direction and a door for opening and closing the outlet, and the reel storage device is equipped with a tape among the plurality of reel storage units.
  • the reel storage device is equipped with a tape among the plurality of reel storage units.
  • each of the plurality of reel storage units has a take-out port provided on one side in the horizontal direction, a door for opening and closing the take-out port, and a lock mechanism for locking or unlocking the door.
  • the door of one reel storage unit that stores one part supply reel to be tape-attached work is opened among the plurality of reel storage units.
  • the component mounting system may be configured to allow delivery of only one component supply reel. In such a configuration, when the door of one of the plurality of reel storage units is opened, the doors of the other reel storage units are locked to allow delivery of only one parts supply reel, and the other. It is possible to prohibit the delivery of parts supply reels.
  • a parts storage unit having a reel storage unit for storing the parts supply reel and a work execution unit for storing the parts supply reel taken out from the reel storage unit in the reel storage device is further provided, and the parts supply reel is supplied with parts.
  • a reel ID for identifying the reel and a part ID for identifying the parts stored in the parts supply tape held by the parts supply reel are attached, and the parts storage is the reel ID of the parts supply reel stored in the reel storage unit.
  • a storage unit that stores storage information indicating the component ID in association with each other, and a control unit that identifies the component supply reel to be tape-attached work based on the storage information and stores it in the reel storage device by the work execution unit.
  • the transport robot may be configured to transport the reel storage device from the component storage to the component mounting machine.
  • the reel storage device is transported from the parts storage to the parts mounting machine in a state where all the parts supply reels to be stored are prohibited from being delivered. Therefore, the component supply reel that is the target of the tape mounting work can be reliably transported to the component mounting machine.
  • FIG. 2B is a side view schematically showing the internal configuration of the parts storage of FIG. 2B.
  • FIG. 12A is a side view schematically showing the internal configuration of the parts storage cabinet of FIG. 12A.
  • FIG. 1 is a block diagram showing an example of a component mounting system according to the present invention.
  • the component mounting system 1 produces a board (component-mounted board) on which components are mounted by mounting components (electronic components) on a board (printed circuit board).
  • the component mounting system 1 includes a computer 2 and a component storage 3.
  • the computer 2 is, for example, a CPU (Central).
  • An arithmetic unit 21 that is a processor composed of a Processing Unit), a memory, etc., and an HDD (Hard), for example. It is provided with a storage unit 22 composed of a Disk Drive) or the like.
  • the storage unit 22 has a production plan P indicating the type and number of substrates to be produced, and a component name (in other words, a component type) of a component mounted on the substrate to produce a substrate of a predetermined substrate type. And the board data D indicating the number is stored. If any of the functions, shapes, and dimensions of the parts are different, the part names shall be different.
  • the board data D is created for each board type and stored in the storage unit 22. Further, the computer 2 creates a component supply list L based on the production plan P and the board data D, and stores it in the storage unit 22. Details of the parts supply list L will be described later.
  • the computer 2 includes a UI (User Interface) 23 composed of an input device such as a keyboard and a mouse and an output device such as a display. Therefore, the operator can input data to the computer 2 by operating the input device of the UI 23, and can confirm the content notified from the computer 2 by checking the output device of the UI 23. It is not always necessary to configure the input device and the output device separately, and the touch panel display may be used to integrally configure them. Further, the computer 2 includes a communication unit 24 that communicates with an external device such as a parts storage 3. The communication by the communication unit 24 may be either wired communication or wireless communication.
  • FIG. 2A is a diagram schematically showing a parts supply reel which is a work object in the parts storage
  • FIG. 2B is a plan view schematically showing an internal configuration of an example of the parts storage
  • FIG. 2C is a diagram. It is a side view which shows typically the internal structure of the parts storage of 2B.
  • the component supply reel 41 has an axis 411 and two side plates 412 sandwiching the axis 411 from both sides, and holds the component supply tape TP wound around the axis 411. A plurality of parts are stored side by side in the parts supply tape TP.
  • a reel ID 413 for identifying the component supply reel 41 and a component ID 414 for identifying the component stored in the component supply tape TP held on the component supply reel 41 are attached to the side plate 412.
  • the parts storage 3 includes a storage unit 31, a reel storage rack 32, a delivery unit 34, and a housing 35 for accommodating them.
  • the housing 35 has a warehousing door 351 that opens and closes the warehousing section 31, and a warehousing door 352 that opens and closes the warehousing section 34.
  • the warehousing unit 31 functions as a work place for warehousing work by workers. That is, the worker can store the parts supply reel 41 by opening the storage door 351 and placing the parts supply reel 41 on the storage unit 31. As a result, the parts supply reel 41 holding the parts supply tape TP for storing the full number of parts is stored in the parts storage 3.
  • the reel storage rack 32 has a plurality of reel shelves arranged in the Z direction. Then, the parts supply reel 41 can be placed on the reel shelf of the reel storage rack 32, or the parts supply reel 41 can be taken out from the reel shelf of the reel storage rack 32.
  • the reel storage rack 32 functions to store the parts supply reel 41.
  • the delivery unit 34 functions as a place for delivering the parts supply reel 41 shown in the parts supply list L. This delivery is performed using the reel storage case 44 included in the reel storage device 43 described later. That is, for the reel storage case 44 which is placed on the delivery unit 34 from the outside by opening the delivery door 352, the reel storage operation for storing the parts supply reel 41 indicated by the parts supply list L is executed. Then, the parts storage 3 can take out the reel storage case 44 for which the reel storage work has been completed from the delivery unit 34 to the outside through the delivery door 352.
  • the parts storage 3 includes a work robot 36 and an ID reader 371 inside the housing 35.
  • the working robot 36 is a manipulator having an end effector 361 at the tip.
  • the working robot 36 has degrees of freedom in a plurality of directions including a rotation direction centered on a rotation axis parallel to the vertical direction, a horizontal direction, and a vertical direction, and the end effector 361 is displaced in these directions. Then, execute the work described later.
  • the end effector 361 is a robot hand that grabs or releases an object of work.
  • the ID reader 371 is a barcode scanner that reads the above-mentioned IDs (reel ID 413, component ID 414) composed of barcodes, and is attached to the end effector 361 of the ID reader 371. The reading of the ID by the ID reader 371 is executed by moving the end effector 361 of the working robot 36 to the bar code and facing the ID to the ID reader 371.
  • the arrangement of the ID reader 371 is not limited to this example.
  • the parts storage 3 includes, for example, a control unit 391 composed of a processor or an FPGA (Field-Programmable Gate Array) or the like, a storage unit 392 composed of an HDD or the like, and a communication unit 393.
  • the storage unit 392 stores the storage information Is indicating the storage state of the parts supply reel 41 by the reel storage rack 32. That is, the plurality of reel shelves of the reel storage rack 32 are assigned different numbers (reel shelf numbers), and the storage information Is is sent to the reel shelf number and the parts supply reel 41 stored in the reel shelf.
  • the attached reel ID 413 and component ID 414 are shown in association with each other.
  • the communication unit 393 communicates with the communication unit 24 with an external device such as a computer 2.
  • the communication unit 393 receives the parts supply list L from the communication unit 24 of the computer 2 and stores it in the storage unit 392.
  • this parts supply list L shows reel ID 413 and part ID 414 of the parts supply reel 41 to be stored in the reel storage case 44 in the reel storage work.
  • the control unit 391 controls the work robot 36 and the ID reader 371 to cause them to execute each of the following operations. For example, when the component supply reel 41 is mounted on the warehousing unit 31, the control unit 391 reads the reel ID 413 and the component ID 414 attached to the component supply reel 41 by the ID reader 371, and then the end effector 361 reads the component. The supply reel 41 is inserted into the reel shelf of the reel storage rack 32. Further, the control unit 391 registers the reel ID 413, the component ID 414, and the reel shelf numbers in the storage information Is in association with each other.
  • the control unit 391 stores each component supply reel 41 indicated by the component supply list L in the reel storage case 44. Specifically, the control unit 391 identifies the reel shelf in which the parts supply reel 41 shown in the parts supply list L is stored based on the storage information Is, and stores the parts supply reel 41 taken out from the reel shelf in the reel storage case.
  • the work robot 36 is made to execute the reel storage work for storing in 44.
  • the reel storage case 44 for storing the parts supply reel 41 is conveyed from the delivery unit 34 of the parts storage 3 to the parts mounting machine 6 by the AGV (Automatic Guided Vehicle) 5. That is, as shown in FIG. 1, the component mounting system 1 includes a plurality of component mounting machines 6. More specifically, one mounting line 60 is composed of a plurality of (three) component mounting machines 6 arranged in series in the X direction, which is the horizontal direction. Then, the boards are sequentially conveyed to these component mounting machines 6 in the mounting line 60, and each mounting line 60 mounts the components on the board.
  • the components mounted on the board are electronic components such as capacitors, resistors, and integrated circuits, and include components supplied by the component supply reel 41 described above.
  • FIG. 3 is a diagram schematically showing the configuration of the AGV.
  • the AGV 5 has a transport vehicle main body 51 and a plurality of wheels 52 rotatably attached to the transport vehicle main body 51, and the transport vehicle main body 51 moves with the rotation of the wheels 52. .. Further, the AGV 5 has a carriage 53 attached to the upper surface of the transport vehicle main body 51, and the reel storage case 44 discharged from the parts storage 3 is held by the carriage 53.
  • the carriage 53 can be extended in the traveling direction of the AGV 5 (X direction in the example of FIG. 3) by a slide rail mechanism or the like to move the reel storage case 44. With this extension function, the carriage 53 can transfer the reel storage case 44 to and from the delivery unit 34 of the parts storage 3.
  • the AGV5 includes a control unit 551, a storage unit 552, a communication unit 553, and a UI (User Interface) 554 built in the transport vehicle main body 51.
  • the control unit 551 is composed of, for example, a processor, an FPGA (Field-Programmable Gate Array), or the like, and controls the operation of the wheels 52.
  • the storage unit 552 is composed of, for example, an HDD or the like, and stores the parts supply list L.
  • the communication unit 553 communicates with the communication unit 24 of the computer 2 and with the communication unit 393 of the parts storage 3. Then, the communication unit 553 stores the parts supply list L received from the computer 2 or the parts storage 3 in the storage unit 392.
  • the UI 554 is, for example, a touch panel display having both a display function and an input function. The operator can confirm the work to be performed by checking the display of the UI 554, and the progress of the work by operating the UI 554. Can be entered.
  • FIG. 4 is a plan view schematically showing an example of a component mounting machine included in the component mounting system.
  • This component mounting machine 6 is provided with a pair of conveyors 61, and the components E are mounted on the substrate B carried in from the upstream side in the X direction (board transport direction) by the conveyor 61 to the working position (position of the substrate B in FIG. 4). Then, the substrate B on which the component E is mounted (component-mounted substrate B) is carried out by the conveyor 61 from the working position to the downstream side in the X direction.
  • a pair of Y-axis rails 621 extending in the Y direction, a Y-axis ball screw 622 extending in the Y direction, and a Y-axis motor 623 for rotationally driving the Y-axis ball screw 622 are provided, and the X-axis rail 624 is provided. It is fixed to the nut of the Y-axis ball screw 622 in a state of being movably supported by the pair of Y-axis rails 621 in the Y direction.
  • An X-axis ball screw 625 extending in the X-axis and an X-axis motor 626 for rotationally driving the X-axis ball screw 625 are attached to the X-axis rail 624, and the head unit 63 can move in the X-axis direction to the X-axis rail 624. It is fixed to the nut of the X-axis ball screw 625 in a state of being supported by. Therefore, the Y-axis motor 623 can rotate the Y-axis ball screw 622 to move the head unit 63 in the Y direction, or the X-axis motor 626 can rotate the X-axis ball screw 625 to move the head unit 63 in the X direction. can.
  • Two component supply units 64 are lined up in the X direction on both sides of the pair of conveyors 61 in the Y direction, and a feeder mounting carriage 65 is detachably attached to each component supply unit 64.
  • a plurality of tape feeders 7 arranged in the X direction are detachably attached to the feeder mounting carriage 65.
  • a plurality of feeder set positions S are arranged in the X direction, and the tape feeder 7 is detachably attached to the feeder set position S.
  • a component supply reel 41 for holding the component supply tape TP mounted on the tape feeder 7 is provided for each of the plurality of tape feeders 7, and the feeder mounting carriage 65 holds these component supply reels 41.
  • the component supply tape TP stores small pieces E such as integrated circuits, transistors, and capacitors at predetermined intervals.
  • Each tape feeder 7 intermittently sends out the component supply tape TP drawn from the component supply reel 41 to the conveyor 61 side to supply the components in the component supply tape TP to the component supply position 70 (component supply operation).
  • the head unit 63 has a plurality (4) mounting heads 631 arranged in the X direction.
  • Each mounting head 631 has a long shape extending in the Z direction (vertical direction), and the component E can be sucked and held by a nozzle detachably attached to the lower end thereof. That is, the mounting head 631 moves above the tape feeder 7 and sucks the component E supplied to the component supply position 70 by the tape feeder 7. Subsequently, the mounting head 631 moves above the substrate B at the working position to release the adsorption of the component E, thereby mounting the component E on the substrate B. In this way, the mounting head 631 executes component mounting in which the component E supplied to the component supply position 70 by the tape feeder 7 is taken out from the component supply tape TP and mounted on the substrate B.
  • FIG. 5 is a side view schematically showing an example of the configuration and operation of the tape feeder.
  • the forward feed direction Df parallel to the Y direction
  • the arrow side of the forward feed direction Df is referred to as “before” the forward feed direction Df.
  • the opposite side of the arrow in the forward feed direction Df is treated as "behind" the forward feed direction Df.
  • the reverse feed direction Db facing opposite to the forward feed direction Df is appropriately shown.
  • different codes TP1 and TP2 are appropriately used for the carrier tapes in the figure and the following figures.
  • the tape feeder 7 includes a feeder main body 71 having a mechanical configuration, and feed motors Mf and Mb for driving the feeder main body 71.
  • the feeder body 71 has a flat case 72 that is thin in the X direction and long in the forward feed direction Df.
  • a tape insertion port 73a (indicated by a broken line) extending in the Z direction opens, and a component supply position 70 is provided on the upper surface in front of the case 72 in the forward feed direction Df.
  • a tape transport path 73b from the tape insertion port 73a to the component supply position 70 is provided.
  • the feeder main body 71 receives the driving force of the feed motors Mf and Mb and sends out the carrier tape TP inserted into the tape transport path 73b from the tape insertion port 73a in the forward feed direction Df, so that the component is delivered to the component supply position 70.
  • Supply E the driving force of the feed motors Mf and Mb and sends out the carrier tape TP inserted into the tape transport path 73b from the tape insertion port 73a in the forward feed direction Df, so that the component is delivered to the component supply position 70.
  • the feeder main body 71 includes a sprocket 74 arranged above the tape transport path 73b and adjacent to the tape insertion port 73a, and a gear 75 that transmits the driving force of the feed motor Mb to the sprocket 74.
  • the sprocket 74 is held inside and rotates under the driving force generated by the feed motor Mb.
  • the feeder body 71 has a tape support member 76 detachably attached to the case 72.
  • the tape support member 76 faces the sprocket 74 from below, and the carrier tape TP is sandwiched between the tape support member 76 and the sprocket 74 to engage the carrier tape TP with the sprocket 74.
  • the sprocket 74 rotates while engaging with the carrier tape TP, so that the carrier tape TP can be sent out in the forward feed direction Df.
  • the feeder main body 71 has a sprocket 77 arranged at the front end portion thereof and adjacent to the tape transport path 73b from below, and a gear 78 for transmitting the driving force of the feed motor Mf to the sprocket 77 in the case 72.
  • the sprocket 77 rotates under the driving force generated by the feed motor Mf. Therefore, the sprocket 77 can intermittently convey the carrier tape TP in the forward feed direction Df by rotating intermittently while engaging with the carrier tape TP.
  • the feeder main body 71 has a cutter that contacts the component supply tape TP on the upstream side of the forward feed direction Df of the component supply position 70. This cutter cuts the cover tape of the component supply tape TP intermittently transported in the forward feed direction Df at the center and winds it on both sides to expose the component E supplied to the component supply position 70.
  • the configuration for exposing the component E in this way is the same as that described in, for example, Japanese Patent Application Laid-Open No. 2015-053320.
  • Step S11 corresponds to a state in which the tape feeder 7 is used for component mounting by the mounting head 631. That is, the carrier tape TP1 is inserted into the feeder main body 71 along the tape transport path 73b, and the sprocket 77 intermittently transports the carrier tape TP1 in the forward feed direction Df to mount the component E mounted on the substrate B. Is supplied to the component supply position 70. Further, in step S11, the tip of the carrier tape TP2 used for component mounting next to the carrier tape TP1 is attached between the sprocket 74 and the tape support member 76. In this way, the carrier tape TP2 to be used next stands by at the rear end portion of the feeder main body 71.
  • step S12 when the component E in the carrier tape TP1 is used up and the tape feeder 7 discharges the carrier tape TP1 in the forward feed direction Df, the loading shown in step S13 is executed. Specifically, the sprocket 74 starts rotating and sends the carrier tape TP2 toward the component supply position 70 in the forward feed direction Df, and engages the tip of the carrier tape TP2 with the sprocket 77. Subsequently, in step S14, when the operator executes the work of removing the tape support member 76 from the case 72, the carrier tape TP2 comes off the sprocket 74 and falls into the tape transport path 73b.
  • the sprocket 77 can intermittently convey the carrier tape TP2 in the forward feed direction Df and supply the component E in the carrier tape TP2 to the component supply position 70.
  • the operator attaches the tape support member 76 to the case 72 again, so that the carrier tape TP used for component mounting next to the carrier tape TP2 is placed between the sprocket 74 and the tape support member 76. It can be attached and put on standby.
  • the carrier tape TP in use is inserted into the feeder main body 71 along the tape transport path 73b, while the carrier tape TP used next is tape transport. Stand by above road 73b. Then, by performing steps S12 to S14 each time the carrier tape TP is used up, the waiting carrier tape TP is inserted into the feeder main body 71 along the tape transport path 73b (loading), and then used. Can be done.
  • FIG. 6 is a diagram schematically showing an example of a parts supply reel and a reel holder that holds the parts supply reel.
  • the reel holder H is provided on the feeder mounting carriage 65 corresponding to each tape feeder 7.
  • the parts supply reel 41 and the like are shown through the reel holder H.
  • the reel holder H can hold the component supply reel 41 at each of the used position Hu and the standby position Hw behind the forward feed direction Df from the used position Hu. Then, the component supply tape TP of the component supply reel 41 held at the use position Hu is loaded on the tape feeder 7 and used for component supply in component mounting, while the component supply reel 41 held at the standby position Hw is used.
  • the component supply tape TP is attached between the sprocket 74 of the tape feeder 7 and the tape support member 76. In this way, two component supply tapes TP can be attached to one tape feeder 7.
  • the component E of the component supply tape TP of the component supply reel 41 arranged at the use position Hu is used up
  • the component E is arranged at the standby position Hw.
  • the component supply tape TP of the component supply reel 41 is loaded and used for component mounting. After the parts supply tape TP of one of the two parts supply reels 41 is used up in this way, the operator takes out another parts supply reel from the reel storage case 44 conveyed by the AGV5.
  • the component supply tape TP of 41 can be attached to the tape feeder 7 and kept on standby.
  • the tape attachment work to the tape feeder 7 is performed after the component E of one component supply tape TP is used up among the two component supply tapes TP attached to the tape feeder 7, and then the other component supply tape is used. It is executed during the tape mountable period (preset period) until the component E of the TP is used up. As a result, the tape feeder 7 can continue to supply the component E without causing the component to run out.
  • an insertion sensor SC is provided inside the feeder main body 71 of the tape feeder 7.
  • This insertion sensor SC is, for example, an optical sensor arranged adjacent to the tape insertion slot 73a, and is a component supply inserted into the tape insertion slot 73a and attached between the sprocket 74 and the tape support member 76. Detects the presence or absence of tape TP.
  • the component supply tape TP that has fallen into the tape transport path 73b is not a detection target by the insertion sensor SC.
  • a notification light AL is attached to the rear end of the case 72 of the tape feeder 7.
  • the notification light AL is composed of an LED (Light Emitting Diode) or the like, and is turned on to notify the operator of the tape feeder 7 to which the component supply tape TP is attached.
  • the component mounting machine 6 includes a control unit 691 composed of, for example, a CPU or an FPGA, a storage unit 692 composed of, for example, an HDD, a UI (User Interface) 693, and a communication unit 694.
  • the control unit 691 comprehensively controls the operation of each part of the component mounting machine 6, for example, the component supply tape appropriately for one of the plurality of tape feeders 7 which is the target of the tape mounting work. Whether or not the TP is attached is determined based on the parts supply list L and the insertion sensor SC.
  • the storage unit 692 stores the board data D, the parts supply list L, and the like.
  • the UI693 is, for example, when the control unit 691 detects that the component supply tape TP is inserted into the tape feeder 7 different from the one tape feeder 7 to be tape-attached work based on the insertion sensor SC (that is, erroneous). It is a warning light or a warning buzzer that notifies the operator of a warning (mis-mounted warning) when mounting is detected).
  • the communication unit 694 communicates with the communication unit 24 of the computer 2, the communication unit 393 of the parts storage 3, and the communication unit 553 of the AGV5, and stores the parts supply list L received from any of these in the storage unit 692.
  • FIG. 7 is a diagram showing an example of the specific contents of the parts supply list.
  • the parts supply list L includes the parts mounting machine 6 which is the target of the tape mounting work, the feeder set position S of the tape feeder 7 which is the target of the tape mounting work, and the tape mounting work.
  • the reel ID 413 and the component ID 414 attached to the component supply reel 41 which is the target of the above are shown.
  • This parts supply list L is created by the arithmetic unit 21 of the computer 2.
  • Various specific methods for creating this parts supply list L can be considered.
  • the arithmetic unit 21 of the computer 2 monitors the remaining number of components E stored in the component supply tape TP mounted on each tape feeder 7 in each component mounting machine 6. The remaining number of the parts E can be determined based on the production plan P and the board data D. Then, the calculation unit 21 calculates the tape mountable period of the tape feeder 7 based on the remaining number of parts E in the tape feeder 7, and executes the tape mounting work on the tape feeder 7 during the tape mountable period. decide.
  • the tape mounting period may overlap with a plurality of tape feeders 7.
  • the tape mounting operation is collectively executed for the plurality of tape feeders 7. Therefore, as illustrated in FIG. 7, in the parts supply list L, the combination of the parts mounting machine, the set position, the parts ID, and the reel ID is listed for a plurality of tape mounting operations.
  • the combinations of the component mounting machine, the set position, the component ID, and the reel ID are listed from the top in the order of the tape mounting work.
  • the way of holding the data in the parts supply list L is not limited to this example, and while the data is arranged regardless of the order of the tape mounting work, the numbers indicating the order of the tape mounting work are indicated by the parts mounting machine, the set position, and the like. It may be shown in association with the combination of the component ID and the reel ID.
  • the parts supply reel 41 which is the target of each tape mounting work listed in the parts supply list L, is conveyed from the parts storage 3 to the parts mounting machine 6 by the AGV5. Next, this point will be described in detail.
  • FIG. 8 is a diagram schematically showing an example of an operation performed by the AGV for the tape mounting work
  • FIG. 9 is a diagram showing an example of the operation performed by the parts storage and the AGV in cooperation for the tape mounting work. It is a flowchart which shows.
  • the reel storage device 43 conveyed by the AGV 5 includes a reel storage case 44.
  • the reel storage case 44 has an inner box 45 and an outer box 46 for storing the inner box 45.
  • An opening 461 that opens upward is provided at the upper end of the outer box 46, and the reel storage case 44 can be inserted into and removed from the inside of the outer box 46 via the opening 461.
  • the inner box 45 is provided with a plurality of reel storage shelves 451 arranged in the Z direction, and the parts supply reel 41 is stored in each reel storage shelf 451.
  • the reel storage shelf 451 is provided with a take-out port 452 that is open in the horizontal direction, and the component supply reel 41 can be inserted and removed from the reel storage shelf 451 via the take-out port 452.
  • the reel storage case 44 is supported by the carriage 53 of the AGV 5 from below.
  • the reel storage device 43 has an actuator 47 under the reel storage case 44.
  • the actuator 47 drives the inner box 45 of the reel storage case 44 in the Z direction from below the carriage 53. That is, a hole 462 into which the rod 471 of the actuator 47 is inserted is opened in the bottom of the outer box 46, and the rod 471 moves up and down while contacting the bottom of the inner box 45 from below, whereby the inner box is raised and lowered. 45 moves up and down with respect to the outer box 46.
  • the take-out port 452 of the 9 reel storage shelves 451 located inside the outer box 46 that is, located below the opening 461 is closed by the outer box 46.
  • the take-out port 452 of the reel storage shelf 451 projecting upward from the outer box 46 is open.
  • the operation of the actuator 47 is controlled by the control unit 551 of the AGV5.
  • step S101 when the AGV 5 arrives at the parts storage 3, the AGV 5 stops in front of the parts storage 3 and transmits an arrival notification to the parts storage 3.
  • the parts storage 3 receives the arrival notification from the AGV 5, the parts storage 3 opens the delivery door 352.
  • step S102 the AGV 5 delivers the reel storage case 44 from the carriage 53 to the delivery section 34 by extending the carriage 53 to the delivery section 34 of the parts storage 3.
  • the parts storage 3 that has received the reel storage case 44 in the delivery unit 34 takes out the inner box 45 from the outer box 46 by the work robot 36.
  • step S103 the control unit 391 of the parts storage 3 stores the parts supply reel 41 listed in the parts supply list L in the reel storage shelf 451 by the work robot 36 while referring to the parts supply list L. At this time, the control unit 391 stores the parts supply reel 41 in the reel storage shelf 451 so that the order in which the tape mounting work is targeted is earlier than that of the parts supply reel 41 stored in the upper reel storage shelf 451. .. Then, when all the parts supply reels 41 listed in the parts supply list L are stored in the reel storage shelf 451 of the inner box 45, the control unit 391 returns the inner box 45 to the outer box 46 by the work robot 36. Then, the reel storage case 44 is delivered from the delivery section 34 to the AGV 5 and supported by the carriage 53 (step S104).
  • the AGV 5 that has received the reel storage case 44 conveys the reel storage case 44 from the parts storage 3 to the parts mounting machine 6. Specifically, the AGV 5 moves to one component mounting machine 6 which is the first target of the tape mounting work among the plurality of component mounting machines 6. As shown in the “moving” column of FIG. 8, while the AGV5 is moving, the reel storage device 43 closes the take-out ports 452 of all the reel storage shelves 451 by the outer box 46.
  • the reel storage device 43 is the component supply reel 41 stored in the inner box 45.
  • one reel storage shelf 451 for storing the topmost parts supply reel 41 is projected upward from the outer box 46.
  • the reel storage device 43 positions the reel storage shelf 451 below the one reel storage shelf 451 inside the outer box 46.
  • FIG. 10A is a timing chart showing a first example of an operation in which an AGV and a component mounting machine collaborate to perform a tape mounting operation.
  • the reel storage device 43 and the AGV 5 are collectively referred to as a spare parts transport device 49.
  • the AGV5 arrives at the one component mounting machine 6 that is the first target of the tape mounting work among the plurality of component mounting machines 6, the AGV5 is the one component supply reel 41 that is the target of the tape mounting work to be executed from now on. (Here, the reel ID 413 and the component ID 414 attached to the top component supply reel 41 among the plurality of component supply reels 41) are transmitted to the one component mounting machine 6.
  • the component mounting machine 6 specifies the tape feeder 7 at the feeder set position S to which the component supply tape TP is to be mounted in the tape mounting work based on the received reel ID 413 and component ID 414 and the component supply list L. , The notification light AL attached to the tape feeder 7 is turned on.
  • the reel storage device 43 allows the delivery of one parts supply reel 41 by projecting the reel storage shelf 451 in which one parts supply reel 41 is stored to the upper side of the outer box 46. As a result, the operator takes out the one component supply reel 41 from the reel storage shelf 451. Subsequently, the operator attaches the component supply tape TP pulled out from the component supply reel 41 to the tape feeder 7 to which the lit notification light AL is attached.
  • the component mounting machine 6 confirms that the insertion sensor SC in the tape feeder 7, which is the target of the tape mounting work, is turned on, the component mounting machine 6 transmits a notification of completion of the tape mounting work to the AGV 5. Further, when the component mounting machine 6 detects erroneous mounting, it notifies the operator of the erroneous mounting warning and requests that the component supply tape TP be remounted.
  • the AGV 5 confirms whether or not the tape feeder 7 that is the target of the tape mounting work exists in one component mounting machine 6 based on the component supply list L. Then, if the corresponding tape feeder 7 exists, the above operation (ID notification, etc.) is repeated for the tape feeder 7. On the other hand, when the corresponding tape feeder 7 does not exist, the AGV 5 moves to the component mounting machine 6 which is the target of the next tape mounting work, and when it arrives at this component mounting machine 6, the same operation as described above is executed. do.
  • the reel storage device 43 for accommodating a plurality of component supply reels 41 is conveyed to the component mounting machine 6 by the AGV 5. Then, when the reel storage device 43 arrives at the component mounting machine 6 along with the AGV 5, the reel storage device 43 delivers only one component supply reel 41, which is the target of the tape mounting work, among the component supply reels 41 to be stored. Is permitted and the delivery of other parts supply reels 41 is prohibited. Therefore, the component supply reel 41 that the operator can take out from the reel storage device 43 is only one component supply reel 41 that is the target of the tape mounting work that is permitted to be delivered. Therefore, the operator does not mistake the parts supply reel 41.
  • the notification light AL notification unit notifies one of the plurality of tape feeders 7 which is the target of the tape mounting work. Therefore, the operator can attach the taken-out component supply reel 41 to an appropriate tape feeder 7. In this way, it is possible to eliminate the need for the operator to read the ID while leaving the attachment of the component supply tape TP to the tape feeder 7 to the operator.
  • the notification light AL notifies one component supply reel 41.
  • the operator immediately attaches the tape feeder 7 to which the component supply tape TP of the component supply reel 41 permitted to be delivered by the reel storage device 43 is attached to the tape feeder 7 when the reel storage device 43 arrives at the component mounting machine 6. You can check.
  • the operator Notify a warning.
  • the operator can be aware of a mistake in the mounting destination of the component supply reel 41 and take appropriate measures.
  • the tape mounting work is executed by inserting the component supply tape TP into the tape insertion port 73a of the tape feeder 7. Then, the insertion sensor SC (tape sensor) provided in the tape insertion port 73a detects the component supply tape TP, so that the completion of the tape mounting work is confirmed. In such a configuration, the insertion sensor SC detects that the operator has inserted the component supply tape TP into the tape insertion port 73a of the tape feeder 7, and the completion of the tape mounting work can be confirmed.
  • the insertion sensor SC tape sensor
  • the reel storage device 43 has a plurality of reel storage shelves 451 (reel storage units) arranged in the Z direction (vertical direction), and stores the parts supply reel 41 in the reel storage shelf 451.
  • the parts supply reel 41 can be conveyed to the parts mounting machine 6 while the parts supply reel 41 is individually stored in each reel storage shelf 451.
  • the reel storage device 43 is provided with an inner box 45 (inner member) provided with a plurality of reel storage shelves 451 and an opening 461 in which the inner box 45 can be inserted and removed in the Z direction on the upper side (one side). It has an outer box 46 and an actuator 47 (drive unit) that relatively displaces the outer box 46 and the inner box 45 in the Z direction.
  • the reel storage shelf 451 has a horizontally open take-out port 452, and the take-out port 452 of the reel storage shelf 451 located inside the outer box 46 is closed by the outer box 46, while being above the outer box 46.
  • the take-out port 452 of the reel storage shelf 451 projecting to the top is open.
  • the parts supply reel 41 is stored in the reel storage shelf 451 so that the order in which the tape mounting work is targeted is earlier than that of the parts supply reel 41 stored in the upper reel storage shelf 451.
  • the reel storage device 43 projects one reel storage shelf 451 for storing one component supply reel 41, which is the target of the tape mounting work, from the outer box 46 upward from the plurality of reel storage shelves 451.
  • the reel storage shelf 451 By locating the reel storage shelf 451 below the one reel storage shelf 451 inside the outer box 46, only one part supply reel 41 is allowed to be delivered.
  • by selectively projecting one reel storage shelf 451 for storing one parts supply reel 41 from the outer box 46 while allowing delivery of only one parts supply reel 41, other parts are supplied. It is possible to prohibit the delivery of the reel 41.
  • the inner box 45 is driven by the actuator 47 to raise and lower the inner box 45 relative to the outer box 46.
  • the outer box 46 may be driven to move the inner box 45 up and down relative to the outer box 46.
  • the parts storage 3 has a storage unit 392 for storing storage information Is indicating the reel ID 413 and the parts ID 414 of the parts supply reel 41 stored in the reel storage rack 32 in association with each other, and a parts supply target for tape mounting work. It has a control unit 391 that identifies the reel 41 based on the storage information Is and stores it in the reel storage device 43 by the work robot 36. Then, the AGV 5 conveys the reel storage device 43 from the parts storage 3 to the parts mounting machine 6.
  • the work of storing the component supply reel 41, which is the target of the tape mounting operation, in the reel storage device 43 while accurately specifying the component supply reel 41 by the reel ID 413 and the component ID 414 can be automatically executed regardless of the operator. Then, the reel storage device 43 is conveyed from the parts storage 3 to the parts mounting machine 6 in a state where all the parts supply reels 41 to be stored are prohibited from being delivered. Therefore, the component supply reel 41, which is the target of the tape mounting work, can be reliably conveyed to the component mounting machine 6.
  • FIG. 10B is a timing chart showing a second example of an operation in which the AGV and the component mounting machine cooperate to perform the tape mounting work.
  • the reel storage device 43 arrives at the component mounting machine 6 along with the transfer by the AGV 5, the reel storage device 43 permits the delivery of one component supply reel 41, which is the target of the tape mounting work.
  • the reel storage device 43 has a delivery sensor (for example, an optical sensor) for detecting the delivery of the parts supply reel 41 from the reel storage shelf 451 for each reel storage shelf 451, and the reel storage shelf 451 has a delivery sensor thereof. Therefore, it is possible to detect the delivery of the parts supply reel 41 from the reel storage shelf 451.
  • the control unit 551 of the AGV5 is notified to that effect, and the AGV5 is the part that has been delivered. Notify the component mounting machine 6 of the reel ID 413 and the component ID 414 of the supply reel 41. In this way, after the reel ID 413 and the component ID 414 are notified to the component mounting machine 6, the same operation as in the first example of FIG. 10A is executed.
  • FIG. 10C is a timing chart showing a third example of an operation in which the AGV and the component mounting machine collaborate to perform the tape mounting work.
  • the AGV 5 that conveys the reel storage device 43 arrives at the component mounting machine 6, it transmits an arrival notification to the component mounting machine 6.
  • the component mounting machine 6 confirms the feeder set position S of the tape feeder 7 to be tape-attached work based on the parts supply list L, and the tape feeder 7 attached to the feeder set position S.
  • the reel ID 413 and the component ID 414 of the component supply reel 41 holding the component supply tape TP to be mounted on the component supply reel 41 are specified.
  • the component mounting machine 6 transmits the reel ID 413 and the component ID 414 identified in this way to the AGV 5 by the communication unit 694 (second notification unit).
  • the AGV5 allows the reel storage device 43 to issue the one component supply reel 41 to which the received reel ID 413 and component ID 414 are attached. Therefore, the operator can take out the one component supply reel 41 from the reel storage device 43. Further, the component mounting machine 6 turns on the notification light AL of the tape feeder 7 mounted at the feeder set position S specified based on the component supply list L. Therefore, the operator attaches the component supply tape TP of one component supply reel 41 taken out from the reel storage device 43 to the tape feeder 7 in which the notification light AL is turned on. When the component mounting machine 6 confirms that the insertion sensor SC in the tape feeder 7, which is the target of the tape mounting work, is turned on, the component mounting machine 6 transmits a notification of completion of the tape mounting work to the AGV 5. When the component mounting machine 6 detects erroneous mounting, it notifies the operator of the erroneous mounting warning and requests that the component supply tape TP be remounted.
  • the component mounting machine 6 (control unit 691) confirms whether or not the tape feeder 7 that is the target of the tape mounting work exists in the component mounting machine 6 based on the component supply list L. Then, when the corresponding tape feeder 7 exists, the component mounting machine 6 specifies the target component supply reel 41 based on the component supply list L in the same manner as described above, and the reel of the component supply reel 41 is specified. The ID 413 and the component ID 414 are notified to the AGV 5 by the communication unit 694 (first notification unit). As a result, the same operation as described above is repeated.
  • the component mounting machine 6 completes mounting of the component supply tape TP on all the tape feeders 7 that are the targets of the tape mounting work in the component mounting machine 6. If so, the communication unit 694 (third notification unit) transmits to the AGV 5 a notification indicating that all the tape mounting operations for the component mounting machine 6 have been completed. Upon receiving this notification, the AGV 5 starts transporting the reel storage device 43 to the component mounting machine 6 which is the target of the tape mounting work.
  • the tape mounting work is sequentially performed on the first tape feeder 7 (first tape feeder) and the next tape feeder 7 (second tape feeder).
  • the following operations are executed. That is, when the completion of the tape mounting work on the previous tape feeder 7 is confirmed, one component supply reel 41 (reel ID 413 and reel ID 413) to be mounted on the next tape feeder 7 in the tape mounting work on the next tape feeder 7 is confirmed.
  • the component ID 414) is notified to the AGV 5 from the communication unit 694 (first notification unit) of the component mounting machine 6.
  • the control unit 551 of the AGV5 permits the delivery from the reel storage device 43 while accurately confirming the component supply reel 41 that is the target of each tape mounting work. be able to.
  • the communication unit 694 (second notification unit) of the component mounting machine 6 announces one component supply reel 41 (reel ID 413 and parts) to be tape-attached. ID414) is notified to AGV5.
  • the control unit 551 of the AGV 5 can confirm the component supply reel 41 that should be permitted to be delivered from the reel storage device 43 for the tape mounting work upon arrival at the component mounting machine 6.
  • the tape is attached to the previous component mounting machine 6 (first component mounting machine) and the next component mounting machine 6 (second component mounting machine) in order.
  • the following operations are executed. That is, when it is confirmed by the component mounting machine 6 that the component supply tape TP has been mounted on all the tape feeders 7 that are the targets of the tape mounting work, the communication unit 694 (third notification unit) notifies that effect. Notify AGV5.
  • the AGV 5 can receive this notification and start the transfer of the reel storage device 43 to the next component mounting machine 6.
  • FIG. 10D is a timing chart showing a fourth example of an operation in which the AGV and the component mounting machine collaborate to perform the tape mounting work.
  • the fourth example of FIG. 10D differs from the second example of FIG. 10B in that communication between the AGV 5 and the component mounting machine 6 is executed via the computer 2, and the other points are the same as the second example of FIG. 10B.
  • the first example of FIG. 10A and the third example of FIG. 10C can also be executed by communication via the computer 2 as in the fourth example of FIG. 10D.
  • the component mounting system 1 corresponds to an example of the “component mounting system” of the present invention
  • the component supply reel 41 corresponds to an example of the “component supply reel” of the present invention
  • the reel storage device. 43 corresponds to an example of the "reel storage device” of the present invention
  • the spare parts transport device 49 corresponds to an example of the "replenishment parts transport device” of the present invention
  • AGV5 corresponds to an example of the "transfer robot” of the present invention.
  • the component mounting machine 6 corresponds to an example of the "component mounting machine” of the present invention
  • the tape feeder 7 corresponds to an example of the “tape feeder” of the present invention
  • the notification light AL corresponds to the "notifying unit” of the present invention.
  • the substrate B corresponds to an example of the "board” of the present invention
  • the component E corresponds to an example of the “component” of the present invention
  • the component supply tape TP corresponds to an example of the "component supply tape” of the present invention. Corresponds to.
  • the present invention is not limited to the above-described embodiment, and various modifications can be made to the above-mentioned one without departing from the spirit of the present invention.
  • the type of the tape feeder 7 is not limited to the tape feeder 7 to which the two component supply tapes TP can be mounted as described above. Therefore, the tape feeder 7 to which only one component supply tape TP can be attached can be configured in the same manner as described above in the tape attachment operation for attaching the component supply tape TP.
  • the tape mounting work is executed by the splicing work of connecting a new component supply tape TP to the component supply tape TP already mounted on the target tape feeder 7. Therefore, the parts supply reel 41 holding the parts supply tape TP to be spliced is stored in the reel storage device 43 in the parts storage 3, and the reel storage device 43 is stored in the parts storage 3 to the parts mounting machine 6. It should be transported to.
  • the tape feeder 7 of this type is not provided with the insertion sensor SC. Therefore, the completion of the tape mounting work cannot be confirmed by the insertion sensor SC. Therefore, the UI554 of AGV5 can be utilized.
  • the feeder set position S of the tape feeder 7 to which the component supply tape TP to be the target of the tape mounting work should be mounted is displayed on the UI 554 of the AGV 5.
  • Such display can be executed, for example, by the component mounting machine 6 notifying the AGV 5 of the feeder set position S. Then, the operator attaches the component supply tape TP pulled out from one component supply reel 41 whose delivery is permitted by the reel storage device 43 to the tape feeder 7 at the feeder set position S displayed on the UI 554 (splicing operation). ).
  • the worker inputs that fact in the UI 554. This input can be performed, for example, by touching the corresponding button displayed on the UI 554. In such a configuration, even when the tape feeder 7 not provided with the insertion sensor SC is used, the AGV 5 can confirm the completion of the tape mounting work based on the input operation to the UI 554 by the operator.
  • the timing of notifying the component supply list L to the component mounting machine 6 is not particularly described. However, various timings can be considered.
  • the parts supply list L may be transmitted to each of the parts storage 3, the AGV 5, and the parts mounting machine 6.
  • the parts supply list L received from the parts storage 3 or the AGV 5 from the computer 2 may be transferred to the parts mounting machine 6.
  • the notification of the component supply list L to the component mounting machine 6 may be performed by extracting only the list corresponding to the tape mounting work performed on the component mounting machine 6 from the component supply list L.
  • the parts supply list L indicating the plurality of parts supply reels 41 stored in the reel storage device 43 is displayed on the communication unit 553 of the AGV5.
  • the fourth notification unit may notify the component mounting machine 6.
  • the component mounting machine 6 specifies the tape feeder 7 to be the target of the tape mounting work among the plurality of tape feeders 7 based on the component supply list L received from the AGV 5.
  • the component mounting machine 6 can immediately identify the tape feeder 7 to be the target of the tape mounting work based on the component supply list L.
  • FIG. 11A is a diagram showing a first modification of the reel storage device.
  • the inner box 45 is stored in the outer box 46 in a state of being fixed to the outer box 46.
  • each of the plurality of reel storage shelves 451 of the inner box 45 has a reel conveyor 453 at the bottom, and the reel conveyor 453 drives the parts supply reel 41 in the horizontal direction to take out the parts supply reel 41. It can be discharged from the mouth 452.
  • the component supply reel 41 discharged in this way falls from the take-out port 452 to the bottom surface 463 of the outer box 46.
  • the outer box 46 has a discharge port 464 opened in the horizontal direction, and the component supply reel 41 that has fallen to the bottom surface 463 is discharged from the discharge port 464.
  • the reel storage device 43 selectively discharges only one component supply reel 41, which is the target of the tape mounting work, from the reel storage shelf 451 while discharging the other component supply reel 41 from the reel storage shelf 451. restrict. Further, similarly to the above, the reel storage device 43 discharges the other parts supply reel 41 from the delivery (that is, the reel storage shelf 451) until the completion of the tape mounting work on one component supply reel 41 is confirmed. ) Is prohibited. Incidentally, the operation of the reel conveyor 453 can be controlled by the control unit 551.
  • the reel storage device 43 includes an inner box 45 (inner member) provided with a plurality of reel storage shelves 451 (reel storage portions) and an outer box 46 (outer member) for storing the inner box 45.
  • the outer box 46 has an outlet 464.
  • each of the plurality of reel storage shelves 451 has a reel conveyor 453 (reel discharge mechanism) for discharging the parts supply reel 41, and the parts supply reel 41 discharged from the reel storage shelf 451 by the reel conveyor 453 is outside. It is discharged from the discharge port 464 of the box 46. Then, the reel storage device 43 discharges one component supply reel 41 to one reel storage shelf 451 that stores one component supply reel 41 to be tape-attached work among the plurality of reel storage shelves 451.
  • the parts supply reel 41 is selectively discharged to one of the reel storage shelves 451 out of the plurality of reel storage shelves 451 to allow the delivery of only one parts supply reel 41 while supplying other parts. It is possible to prohibit the delivery of the reel 41.
  • the outer box 46 is provided with an opening 461, and the inner box 45 can be taken out from the outer box 46 through the opening 461. Therefore, when the parts supply reel 41 is stored in the inner box 45 in the parts storage 3, the inner box 45 is thus taken out.
  • FIG. 11B is a diagram showing a second modification of the reel storage device.
  • the reel storage case 44 has a plurality of reel storage shelves 441 arranged in the Z direction, and the parts supply reel 41 is stored in each reel storage shelf 441.
  • the reel storage shelf 441 is provided with a take-out port 442 that is open in the horizontal direction, and the component supply reel 41 can be inserted and removed from the reel storage shelf 441 via the take-out port 442.
  • the reel storage shelf 441 has a door 443 that opens and closes the take-out port 442. Then, the removal of the parts supply reel 41 from the reel storage shelf 441 with the door 443 closed is prohibited, and the removal of the parts supply reel 41 from the reel storage shelf 441 with the door 443 open is permitted.
  • the reel storage device 43 opens the door 443 of one reel storage shelf 441 for storing one parts supply reel 41 to be tape-attached work, and stores the other reels. Close the door 443 on the shelf 441. As a result, the operator can take out one part supply reel 41 from the reel storage shelf 441 with the door 443 open and execute the tape mounting operation.
  • each of the plurality of reel storage shelves 441 (reel storage unit) has a take-out port 452 provided on one side in the horizontal direction and a door 443 that opens and closes the take-out port 452.
  • the reel storage device 43 opens only the door 443 of one reel storage shelf 441 that stores one component supply reel 41 to be tape-attached work among the plurality of reel storage shelves 441, and other reels.
  • By closing the door 443 of the storage shelf 441 only one component supply reel 41 is allowed to be delivered.
  • the delivery of only one part supply reel 41 is permitted, and the other parts supply reel 41 Issuance can be prohibited.
  • FIG. 11C is a diagram showing a third modification example of the reel storage device.
  • the reel storage device 43 of the third modification is different from the reel storage device 43 of the second modification in that the lock mechanism 444 is provided, and is common to the reel storage device 43 of the second modification in other respects. That is, in the reel storage device 43, each reel storage shelf 441 has a lock mechanism 444 that locks or opens the door 443 that opens and closes the take-out port 442.
  • each of the plurality of reel storage shelves 441 (reel storage unit) locks or opens the take-out port 442 provided on one side in the horizontal direction, the door 443 that opens and closes the take-out port 442, and the door 443. It has a locking mechanism 444 to lock. Then, the reel storage device 43 stores one part supply reel 41 of the reel storage shelves 441, which is the target of the tape mounting work, in a state where the door 443 of each of the plurality of reel storage shelves 441 is unlocked. When the door 443 of the reel storage shelf 441 is opened by the operator, the door 443 of the other reel storage shelf 441 is locked to allow the delivery of only one part supply reel 41.
  • FIG. 12A is a plan view schematically showing the internal configuration of an example of the parts storage
  • FIG. 12B is a side view schematically showing the internal configuration of the parts storage of FIG. 12A.
  • the housing 35 of the parts storage 3 according to this modification has a rectangular delivery window 353, and the delivery window 353 is opened and closed by a door (not shown).
  • the reel storage case 44 which has been conveyed to the parts storage 3 by the AGV5, faces the inside of the housing 35 through the delivery window 353 while contacting the housing 35 of the parts storage 3 from the outside.
  • the inner box 45 of the reel storage case 44 faces the inside of the housing 35.
  • the work robot 36 inserts the storage unit 31 into the reel storage case 44 (inner box 45).
  • the parts storage 3 can be miniaturized. Further, since it is not necessary to transfer the reel storage case 44 (inner box 45) between the AGV 5 and the delivery unit 34, the working time can be shortened.
  • the working robot 36 inserts the parts supply reel 41 into the reel storage device 43 conveyed by the AGV 5.
  • the reel storage device 43 is stored in the housing 35 of the parts storage 3
  • the parts supply reel 41 shown in the parts supply list L is inserted into the reel storage device 43 in advance
  • the AGV 5 is the parts storage 3.
  • the reel storage device 43 may be handed over from the parts storage 3 to the AGV 5.
  • the number of the component storage 3 provided in the component mounting system 1 is not limited to one, and may be a plurality.
  • the AGV 5 may pass through the plurality of parts storages 3, and each parts storage 3 may store the parts supply reel 41 required for the tape mounting work in the reel storage device 43.

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Abstract

A reel storage device 43 for storing a plurality of component feeding reels 41 is conveyed to a component mounter 6 by an AGV 5. Then, when the reel storage device 43 arrives at the component mounter 6 by being brought by the AGV 5, the reel storage device 43 permits delivery of, among the stored component feeding reels 41, only one component feeding reel 41 which is to be subjected to a tape loading operation, while inhibiting delivery of the other component feeding reels 41. Thus, a component feeding reel 41 allowed to be extracted from the reel storage device 43 by an operator is said only one component feeding reel 41 that is permitted to be delivered and is to be subjected to the tape loading operation. Thus, the operator would not extract a wrong component feeding reel 41. In addition, a notification light AL (notification unit) provides a notice of, among a plurality tape feeders 7, one tape feeder 7 which is to be involved with the tape loading operation. Thus, the operator can load the extracted component feeding reel 41 on an appropriate tape feeder 7.

Description

部品実装システム、部品補給方法および補給部品運搬装置Parts mounting system, parts replenishment method and replenishment parts conveyor
 この発明は、テープフィーダに装着された部品供給テープをテープフィーダによって送ることで部品供給テープに収納された部品を供給して、当該部品を基板に実装する部品実装機に部品を補給する技術に関する。 The present invention relates to a technique for supplying a component stored in a component supply tape by sending a component supply tape mounted on the tape feeder by the tape feeder and supplying the component to a component mounting machine for mounting the component on a board. ..
 部品供給リールから引き出した部品供給テープをテープフィーダによって送ることで、部品供給テープに収納される部品を所定の部品供給位置に供給し、実装ヘッドによって部品供給位置から取り出した部品を基板に実装する部品実装機が知られている。かかる部品実装機では、テープフィーダが部品供給テープ内の部品を使い切るのに応じて、テープフィーダに部品を補給する必要がある。具体的には、新たな部品供給リールを部品実装機まで搬送して、この部品供給リールから引き出した部品供給テープをテープフィーダに装着する。 By sending the parts supply tape pulled out from the parts supply reel by the tape feeder, the parts stored in the parts supply tape are supplied to the predetermined parts supply position, and the parts taken out from the parts supply position by the mounting head are mounted on the board. A component mounting machine is known. In such a component mounting machine, it is necessary to replenish the components to the tape feeder as the tape feeder uses up the components in the component supply tape. Specifically, a new component supply reel is transported to the component mounting machine, and the component supply tape drawn from the component supply reel is attached to the tape feeder.
 これに対して、特許文献1、2では、部品の補給に伴う作業者の負担を軽減する技術が提案されている。例えば、特許文献1では、部品補給に使用する複数の部品供給リールを一括で搬送できるケースを用いることで、作業負担の軽減が図られている。また、特許文献2では、部品補給を装置により自動化して、作業者の作業を不要とする技術が提案されている。 On the other hand, Patent Documents 1 and 2 propose a technique for reducing the burden on the operator due to the supply of parts. For example, in Patent Document 1, the work load is reduced by using a case in which a plurality of parts supply reels used for parts supply can be collectively conveyed. Further, Patent Document 2 proposes a technique for automating the supply of parts by an apparatus and eliminating the work of an operator.
特開2012-182246号公報Japanese Unexamined Patent Publication No. 2012-182246 特開2017-216379号公報JP-A-2017-216379
 しかしながら、特許文献1では、作業者がケースから部品供給テープを取り違えてしまうのを防止するために、作業者は取り出した部品供給リールに付されたIDを読取器で読みとって、この部品供給リールの適否を確認する作業を行う必要がある。一方、特許文献2では、作業者によるかかる作業は不要である一方、テープフィーダに部品供給テープを装着する作業を自動化する装置を実用レベルで実現するのは困難である。 However, in Patent Document 1, in order to prevent the operator from confusing the component supply tape from the case, the operator reads the ID attached to the removed component supply reel with a reader, and the component supply reel is read. It is necessary to carry out work to confirm the suitability of. On the other hand, in Patent Document 2, such work by an operator is unnecessary, but it is difficult to realize a device for automating the work of attaching a component supply tape to a tape feeder at a practical level.
 この発明は上記課題に鑑みなされたものであり、テープフィーダへの部品供給テープの装着は作業者に任せつつ、作業者によるIDの読み取り作業を不要にする技術の提供を目的とする。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a technique that eliminates the need for the operator to read the ID while leaving the attachment of the component supply tape to the tape feeder to the operator.
 本発明に係る部品実装システムは、複数のテープフィーダを有して、テープフィーダに装着された部品供給テープをテープフィーダによって送ることで部品供給テープに収納された部品を供給して、当該部品を基板に実装する部品実装機と、部品供給テープをそれぞれ保持する複数の部品供給リールを収納するリール収納装置を、部品供給リールから引き出した部品供給テープをテープフィーダに装着するテープ装着作業のために搬送ロボットにより部品実装機へ搬送する補給部品運搬装置と、作業者への報知を行う報知部とを備え、搬送ロボットに伴って部品実装機へ移動する間は、リール収納装置は、収納する部品供給リールの全ての出庫を禁止し、搬送ロボットに伴って部品実装機に到着すると、リール収納装置は、収納する部品供給リールのうち、テープ装着作業の対象となる一の部品供給リールのみの出庫を許可するとともに他の部品供給リールの出庫を禁止し、報知部は、複数のテープフィーダのうちテープ装着作業の対象となる一のテープフィーダを報知する。 The component mounting system according to the present invention has a plurality of tape feeders, and feeds the components stored in the component supply tape by sending the component supply tape mounted on the tape feeder by the tape feeder to supply the components. For the tape mounting work of mounting the component supply tape drawn from the component supply reel to the tape feeder, the component mounting machine to be mounted on the board and the reel storage device to store multiple component supply reels that hold the component supply tape respectively. It is equipped with a supply parts transporting device that transports to the parts mounting machine by the transporting robot and a notification unit that notifies the operator, and while moving to the parts mounting machine with the transporting robot, the reel storage device is a component to be stored. When all the supply reels are prohibited from being delivered and the parts mounting machine arrives with the transfer robot, the reel storage device discharges only one of the parts supply reels to be stored, which is the target of the tape mounting work. And prohibits the delivery of other parts supply reels, and the notification unit notifies one of the plurality of tape feeders that is the target of the tape mounting work.
 本発明に係る部品補給方法は、複数のテープフィーダを有して、テープフィーダに装着された部品供給テープをテープフィーダによって送ることで部品供給テープに収納された部品を供給して、当該部品を基板に実装する部品実装機で使用される部品供給テープをそれぞれ保持する複数の部品供給リールをリール収納装置に収納する工程と、部品供給リールから引き出した部品供給テープをテープフィーダに装着するテープ装着作業のために、リール収納装置を部品実装機へ搬送ロボットにより搬送する工程と、報知部が作業者への報知を行う工程とを備え、搬送ロボットに伴って部品実装機へ移動する間は、リール収納装置は、収納する部品供給リールの全ての出庫を禁止し、搬送ロボットに伴って部品実装機に到着すると、リール収納装置は、収納する部品供給リールのうち、テープ装着作業の対象となる一の部品供給リールのみの出庫を許可するとともに他の部品供給リールの出庫を禁止し、報知部は、複数のテープフィーダのうちテープ装着作業の対象となる一のテープフィーダを報知する。 The parts replenishment method according to the present invention has a plurality of tape feeders, and feeds the parts stored in the parts supply tape by sending the parts supply tape attached to the tape feeder by the tape feeder to supply the parts. The process of storing multiple component supply reels that hold the component supply tapes used in the component mounting machine mounted on the board in the reel storage device, and the tape mounting of the component supply tape pulled out from the component supply reel to the tape feeder. For work, it includes a process of transporting the reel storage device to the component mounting machine by the transfer robot and a process of the notification unit notifying the operator, and while moving to the component mounting machine along with the transfer robot, The reel storage device prohibits all the parts supply reels to be stored from being delivered, and when the reel storage device arrives at the parts mounting machine with the transfer robot, the reel storage device becomes the target of the tape mounting work among the parts supply reels to be stored. The delivery of only one component supply reel is permitted and the delivery of other component supply reels is prohibited, and the notification unit notifies one of the plurality of tape feeders to be tape-attached.
 本発明に係る補給部品運搬装置は、 複数のテープフィーダを有して、テープフィーダに装着された部品供給テープをテープフィーダによって送ることで部品供給テープに収納された部品を供給して、当該部品を基板に実装する部品実装機で使用される部品供給テープをそれぞれ保持する複数の部品供給リールを収納するリール収納装置と、部品供給リールから引き出した部品供給テープをテープフィーダに装着するテープ装着作業のために、リール収納装置を部品実装機へ搬送する搬送ロボットとを備え、搬送ロボットに伴って部品実装機へ移動する間は、リール収納装置は、収納する部品供給リールの全ての出庫を禁止し、搬送ロボットに伴って部品実装機に到着すると、リール収納装置は、収納する部品供給リールのうち、テープ装着作業の対象となる一の部品供給リールのみの出庫を許可するとともに他の部品供給リールの出庫を禁止する。 The spare parts transporting device according to the present invention has a plurality of tape feeders, and feeds the parts stored in the parts supply tape by sending the parts supply tape attached to the tape feeder by the tape feeder, and supplies the parts. A reel storage device that stores multiple component supply reels that hold each component supply tape used in the component mounting machine, and a tape mounting operation that attaches the component supply tape drawn from the component supply reel to the tape feeder. Therefore, the reel storage device is equipped with a transfer robot that transfers the reel storage device to the parts mounting machine, and the reel storage device prohibits all delivery of the parts supply reel to be stored while moving to the parts mounting machine along with the transfer robot. When it arrives at the parts mounting machine with the transfer robot, the reel storage device permits the delivery of only one part supply reel that is the target of the tape mounting work among the parts supply reels to be stored, and supplies other parts. Prohibit the delivery of reels.
 このように構成された本発明(部品実装システム、部品補給方法および補給部品運搬装置)では、複数の部品供給リールを収納するリール収納装置が搬送ロボットによって部品実装機に搬送される。そして、リール収納装置が搬送ロボットに伴って部品実装機に到着すると、リール収納装置は、収納する部品供給リールのうち、テープ装着作業の対象となる一の部品供給リールのみの出庫を許可するとともに他の部品供給リールの出庫を禁止する。したがって、作業者がリール収納装置から取り出せる部品供給リールは、出庫が許可されたテープ装着作業の対象となる一の部品供給リールのみである。したがって、作業者が部品供給リールを取り違えることがない。また、報知部は、複数のテープフィーダのうちテープ装着作業の対象となる一のテープフィーダを報知する。そのため、作業者は、取り出した部品供給リールを、適正なテープフィーダに装着することができる。こうして、テープフィーダへの部品供給テープの装着は作業者に任せつつ、作業者によるIDの読み取り作業を不要にすることが可能となっている。 In the present invention configured in this way (parts mounting system, parts replenishment method, and replenishment parts transporting device), a reel storage device for accommodating a plurality of parts supply reels is transported to the parts mounting machine by a transport robot. Then, when the reel storage device arrives at the parts mounting machine along with the transfer robot, the reel storage device permits delivery of only one part supply reel that is the target of the tape mounting work among the parts supply reels to be stored. Prohibit the delivery of other parts supply reels. Therefore, the component supply reel that the operator can take out from the reel storage device is only one component supply reel that is the target of the tape mounting work that is permitted to be delivered. Therefore, the operator does not mistake the parts supply reel. Further, the notification unit notifies one of the plurality of tape feeders, which is the target of the tape mounting work. Therefore, the operator can attach the taken-out parts supply reel to an appropriate tape feeder. In this way, it is possible to eliminate the need for the operator to read the ID while leaving the attachment of the component supply tape to the tape feeder to the operator.
 また、報知部は、リール収納装置が部品実装機に到着すると、一のテープフィーダを報知するように、部品実装システムを構成してもよい。かかる構成では、作業者は、リール収納装置により出庫が許可された部品供給リールの部品供給テープの装着先となるテープフィーダを、リール収納装置が部品実装機に到着すると直ちに確認することができる。 Further, the notification unit may configure the component mounting system so as to notify one tape feeder when the reel storage device arrives at the component mounting machine. In such a configuration, the operator can confirm the tape feeder to which the component supply tape of the component supply reel permitted to be delivered by the reel storage device is mounted as soon as the reel storage device arrives at the component mounting machine.
 また、複数のテープフィーダのうち、第1のテープフィーダおよび第2のテープフィーダに対してテープ装着作業が順に実行される場合に、第1のテープフィーダに対するテープ装着作業の完了を確認すると、第2のテープフィーダに対するテープ装着作業で第2のテープフィーダへ装着すべき一の部品供給リールを補給部品運搬装置に通知する第1通知部が設けられてもよい。かかる構成では、テープ装着作業が繰り返し行われる場合において、補給部品運搬装置は、各テープ装着作業の対象となる部品供給リールを的確に確認しつつ、テープ収納装置からの出庫を許可することができる。 Further, when the tape mounting work is sequentially executed for the first tape feeder and the second tape feeder among the plurality of tape feeders, when the completion of the tape mounting work for the first tape feeder is confirmed, the first tape feeder is confirmed. A first notification unit may be provided to notify the spare parts carrier of one component supply reel to be mounted on the second tape feeder in the tape mounting operation on the tape feeder of 2. In such a configuration, when the tape mounting work is repeatedly performed, the spare parts transporting device can allow the delivery from the tape storage device while accurately confirming the parts supply reel that is the target of each tape mounting work. ..
 また、リール収納装置が部品実装機に到着すると、テープ装着作業の対象となる一の部品供給リールを補給部品運搬装置に通知する第2通知部が設けられてもよい。かかる構成では、補給部品運搬装置は、テープ装着作業のためにリール収納部からの出庫を許可すべき部品供給リールを、部品実装機への到着とともに確認することができる。 Further, when the reel storage device arrives at the component mounting machine, a second notification unit may be provided to notify the supply component carrier of one component supply reel that is the target of the tape mounting work. In such a configuration, the spare parts carrier can confirm the parts supply reel that should be allowed to be delivered from the reel storage unit for the tape mounting work upon arrival at the parts mounting machine.
 また、報知部は、複数のテープフィーダのうち一のテープフィーダと異なるテープフィーダに対して一の部品供給リールに保持されるテープフィーダが装着されると、作業者に警告を通知するように、部品実装システムを構成してもよい。かかる構成では、作業者は、部品供給テープの装着先の間違いに気づいて、適切な処置を取ることができる。 Further, the notification unit notifies the operator of a warning when a tape feeder held on one component supply reel is attached to a tape feeder different from one of the plurality of tape feeders. A component mounting system may be configured. In such a configuration, the operator can be aware of the mistake in mounting the component supply tape and take appropriate measures.
 また、テープ装着作業は、テープフィーダのテープ挿入口に部品供給テープを挿入して実行され、テープ挿入口に設けられたテープセンサが、部品供給テープを検知することで、テープ装着作業の完了を確認するように、部品実装システムを構成してもよい。かかる構成では、作業者がテープフィーダのテープ挿入口に部品供給テープを挿入したのをテープセンサによって検知して、テープ装着作業の完了を確認できる。 In addition, the tape mounting work is executed by inserting the component supply tape into the tape insertion slot of the tape feeder, and the tape sensor provided at the tape insertion slot detects the component supply tape to complete the tape mounting work. You may configure the component mounting system to confirm. In such a configuration, the tape sensor detects that the worker has inserted the component supply tape into the tape insertion slot of the tape feeder, and the completion of the tape mounting work can be confirmed.
 また、テープ装着作業は、テープフィーダに装着済みの部品供給テープにテープ装着作業の対象となる部品供給テープを接続するスプライシングによって実行され、作業者の入力操作を受け付ける入力操作部が、入力操作を確認することで、テープ装着作業の完了を確認するように、部品実装システムを構成してもよい。かかる構成では、作業者が入力操作部に入力操作を行ったのを確認して、テープ装着作業の完了を確認できる。 Further, the tape mounting work is executed by splicing to connect the component supply tape to be the target of the tape mounting work to the component supply tape already mounted on the tape feeder, and the input operation unit that accepts the input operation of the operator performs the input operation. By confirming, the component mounting system may be configured to confirm the completion of the tape mounting work. In such a configuration, it is possible to confirm that the operator has performed an input operation on the input operation unit and confirm that the tape mounting work has been completed.
 また、第1の部品実装機および第2の部品実装機のそれぞれが部品実装機として設けられ、第1の部品実装機の複数のテープフィーダのうちテープ装着作業の対象となる第1の対象フィーダと、第2の部品実装機の複数のテープフィーダのうちテープ装着作業の対象となる第2の対象フィーダとに対して順にテープ装着作業が実行される場合に、第1の部品実装機の第1の対象フィーダの全てに対するテープ装着作業の完了を確認すると、第1の部品実装機についてテープ装着作業が完了したことを補給部品運搬装置に通知する第3通知部が設けられるように、部品実装システムを構成してもよい。かかる構成では、第1の部品実装機に対する全てのテープ装着作業が完了すると、補給部品運搬装置は、この通知を受け取って、第2の部品実装機へのテープ収納装置の搬送ロボットによる搬送を開始することができる。 Further, each of the first component mounting machine and the second component mounting machine is provided as a component mounting machine, and among the plurality of tape feeders of the first component mounting machine, the first target feeder to which the tape mounting work is performed. And, when the tape mounting work is executed in order for the second target feeder that is the target of the tape mounting work among the plurality of tape feeders of the second component mounting machine, the first component mounting machine is the first. When it is confirmed that the tape mounting work has been completed for all of the target feeders in 1, the component mounting is provided so that a third notification unit is provided to notify the spare parts carrier that the tape mounting work has been completed for the first component mounting machine. The system may be configured. In such a configuration, when all the tape mounting work for the first component mounting machine is completed, the spare parts transporting device receives this notification and starts transporting the tape storage device to the second component mounting machine by the transporting robot. can do.
 また、リール収納装置が部品実装機に到着すると、リール収納装置に収納される複数の部品供給リールを示すリストを部品実装機に通知する第4通知部が設けられ、部品実装機は、複数のテープフィーダのうち、テープ装着作業の対象となるテープフィーダをリストに基づき特定するように、部品実装システムを構成してもよい。かかる構成では、リール収納装置が部品実装機に到着すると、部品実装機は、テープ装着作業の対象となるテープフィーダをリストに基づき直ちに特定することができる。 Further, when the reel storage device arrives at the component mounting machine, a fourth notification unit is provided to notify the component mounting machine of a list showing a plurality of component supply reels stored in the reel storage device, and the component mounting machine has a plurality of parts mounting machines. Among the tape feeders, the component mounting system may be configured so as to specify the tape feeder to be the target of the tape mounting work based on the list. In such a configuration, when the reel storage device arrives at the component mounting machine, the component mounting machine can immediately identify the tape feeder to be the target of the tape mounting operation based on the list.
 また、リール収納装置は、鉛直方向に配列された複数のリール収納部を有し、リール収納部に部品供給リールを収納するように、部品実装システムを構成してもよい。かかる構成では、各リール収納部に部品供給リールを個別に収納しつつ、部品供給リールを部品実装機へ搬送することができる。 Further, the reel storage device may have a plurality of reel storage units arranged in the vertical direction, and a component mounting system may be configured to store the component supply reel in the reel storage unit. In such a configuration, the parts supply reel can be conveyed to the parts mounting machine while the parts supply reel is individually stored in each reel storage unit.
 また、リール収納装置は、複数のリール収納部が設けられた内側部材と、内側部材が鉛直方向に挿脱可能な開口が鉛直方向の一方側に設けられた外側部材と、外側部材と内側部材とを鉛直方向に相対的に変位させる駆動ユニットとを有し、リール収納部は、水平方向に開いた取り出し口を有し、外側部材の内側に位置するリール収納部の取り出し口は外側部材によって閉じられる一方、外側部材から鉛直方向の一方側に突出したリール収納部の取り出し口は開いており、一方側のリール収納部に収納された部品供給リールほどテープ装着作業の対象となる順番が早くなるように、部品供給リールがリール収納部に収納され、リール収納装置は、複数のリール収納部のうち、テープ装着作業の対象となる一の部品供給リールを収納する一のリール収納部を外側部材から一方側に突出させるとともに、一のリール収納部より一方側の反対側のリール収納部を外側部材の内側に位置させることで、一の部品供給リールのみの出庫を許可するように、部品実装システムを構成してもよい。かかる構成では、一の部品供給リールを収納する一のリール収納部を選択的に外側部材から突出させることで、一の部品供給リールのみの出庫を許可しつつ、他の部品供給リールの出庫を禁止することができる。 Further, the reel storage device includes an inner member provided with a plurality of reel storage portions, an outer member having an opening in which the inner member can be inserted and removed in the vertical direction on one side in the vertical direction, and an outer member and an inner member. It has a drive unit that relatively displaces and While it is closed, the take-out port of the reel storage unit that protrudes from the outer member to one side in the vertical direction is open, and the parts supply reel stored in the reel storage unit on one side is subject to tape mounting work earlier. The parts supply reel is stored in the reel storage unit, and the reel storage device has the outside of one reel storage unit that stores one component supply reel that is the target of the tape mounting work among the plurality of reel storage units. By projecting from the member to one side and locating the reel storage on the opposite side of one reel storage to the inside of the outer member, the parts allow only one parts supply reel to be delivered. The mounting system may be configured. In such a configuration, by selectively projecting one reel storage portion for storing one parts supply reel from the outer member, the delivery of only one parts supply reel is permitted, and the delivery of another parts supply reel is allowed. Can be banned.
 また、リール収納装置は、複数のリール収納部が設けられた内側部材と、内側部材を収納する外側部材とを有し、外側部材は排出口を有し、複数のリール収納部のそれぞれは、部品供給リールを排出するリール排出機構を有し、リール排出機構によってリール収納部から排出された部品供給リールが、外側部材の排出口から排出され、リール収納装置は、複数のリール収納部のうち、テープ装着作業の対象となる一の部品供給リールを収納する一のリール収納部に一の部品供給リールを排出させることで、一の部品供給リールのみの出庫を許可するように、部品実装システムを構成してもよい。かかる構成では、複数のリール収納部のうち一のリール収納部に選択的に部品供給リールを排出させることで、一の部品供給リールのみの出庫を許可しつつ、他の部品供給リールの出庫を禁止することができる。 Further, the reel storage device has an inner member provided with a plurality of reel storage portions and an outer member for storing the inner member, the outer member has a discharge port, and each of the plurality of reel storage portions has a discharge port. It has a reel discharge mechanism that discharges parts supply reels, and the parts supply reel discharged from the reel storage unit by the reel discharge mechanism is discharged from the discharge port of the outer member, and the reel storage device is among a plurality of reel storage units. , A parts mounting system that allows only one parts supply reel to be delivered by discharging one parts supply reel to one reel storage unit that stores one parts supply reel that is the target of tape mounting work. May be configured. In such a configuration, by selectively discharging the parts supply reel to one of the plurality of reel storage units, the delivery of only one parts supply reel is permitted, and the delivery of the other parts supply reel is performed. Can be banned.
 また、複数のリール収納部のそれぞれは、水平方向の一方側に設けられた取り出し口と、取り出し口を開閉する扉とを有し、リール収納装置は、複数のリール収納部のうち、テープ装着作業の対象となる一の部品供給リールを収納する一のリール収納部の扉のみを開いて、他のリール収納部の扉を閉じることで、一の部品供給リールのみの出庫を許可するように、部品実装システムを構成してもよい。かかる構成では、複数のリール収納部のうち一のリール収納部の扉を選択的に開くことで、一の部品供給リールのみの出庫を許可しつつ、他の部品供給リールの出庫を禁止することができる。 Further, each of the plurality of reel storage units has an outlet provided on one side in the horizontal direction and a door for opening and closing the outlet, and the reel storage device is equipped with a tape among the plurality of reel storage units. By opening only the door of one reel storage unit that stores one parts supply reel to be worked on and closing the door of the other reel storage unit, only one parts supply reel can be shipped. , A component mounting system may be configured. In such a configuration, by selectively opening the door of one of the reel storage units of the plurality of reel storage units, the delivery of only one parts supply reel is permitted, and the delivery of the other parts supply reels is prohibited. Can be done.
 また、複数のリール収納部のそれぞれは、水平方向の一方側に設けられた取り出し口と、取り出し口を開閉する扉と、扉を施錠あるいは開錠するロック機構とを有し、リール収納装置は、複数のリール収納部のそれぞれの扉を開錠した状態において、複数のリール収納部のうち、テープ装着作業の対象となる一の部品供給リールを収納する一のリール収納部の扉が開かれると、他のリール収納部の扉を施錠することで、一の部品供給リールのみの出庫を許可するように、部品実装システムを構成してもよい。かかる構成では、複数のリール収納部のうち一のリール収納部の扉が開かれると、他のリール収納部の扉を施錠することで、一の部品供給リールのみの出庫を許可しつつ、他の部品供給リールの出庫を禁止することができる。 Further, each of the plurality of reel storage units has a take-out port provided on one side in the horizontal direction, a door for opening and closing the take-out port, and a lock mechanism for locking or unlocking the door. , With the doors of each of the plurality of reel storage units unlocked, the door of one reel storage unit that stores one part supply reel to be tape-attached work is opened among the plurality of reel storage units. And, by locking the doors of the other reel storage units, the component mounting system may be configured to allow delivery of only one component supply reel. In such a configuration, when the door of one of the plurality of reel storage units is opened, the doors of the other reel storage units are locked to allow delivery of only one parts supply reel, and the other. It is possible to prohibit the delivery of parts supply reels.
 また、部品供給リールを保管するリール保管部と、リール保管部から取り出した部品供給リールをリール収納装置に収納する作業実行部とを有する部品保管庫をさらに備え、部品供給リールには、部品供給リールを識別するリールIDと、部品供給リールが保持する部品供給テープに収納される部品を識別する部品IDとが付され、部品保管庫は、リール保管部に保管される部品供給リールのリールIDおよび部品IDを対応付けて示す保管情報を記憶する記憶部と、テープ装着作業の対象となる部品供給リールを保管情報に基づき特定して、作業実行部によりリール収納装置に収納する制御部とを有し、搬送ロボットは、部品保管庫から部品実装機へリール収納装置を搬送するように、部品実装システムを構成してもよい。かかる構成では、テープ装着作業の対象となる部品供給リールをリールIDおよび部品IDによって的確に特定しつつリール収納装置に収納する作業を、作業者によらずに自動で実行できる。そして、リール収納装置は、収納する部品供給リールの全ての出庫を禁止した状態で、部品保管庫から部品実装機へと搬送される。したがって、テープ装着作業の対象となる部品供給リールを、部品実装機に確実に搬送することができる。 Further, a parts storage unit having a reel storage unit for storing the parts supply reel and a work execution unit for storing the parts supply reel taken out from the reel storage unit in the reel storage device is further provided, and the parts supply reel is supplied with parts. A reel ID for identifying the reel and a part ID for identifying the parts stored in the parts supply tape held by the parts supply reel are attached, and the parts storage is the reel ID of the parts supply reel stored in the reel storage unit. A storage unit that stores storage information indicating the component ID in association with each other, and a control unit that identifies the component supply reel to be tape-attached work based on the storage information and stores it in the reel storage device by the work execution unit. The transport robot may be configured to transport the reel storage device from the component storage to the component mounting machine. In such a configuration, it is possible to automatically execute the work of storing the parts supply reel, which is the target of the tape mounting work, in the reel storage device while accurately specifying the parts supply reel by the reel ID and the parts ID, regardless of the operator. Then, the reel storage device is transported from the parts storage to the parts mounting machine in a state where all the parts supply reels to be stored are prohibited from being delivered. Therefore, the component supply reel that is the target of the tape mounting work can be reliably transported to the component mounting machine.
 本発明によれば、テープフィーダへの部品供給テープの装着は作業者に任せつつ、作業者によるIDの読み取り作業を不要にすることが可能となる。 According to the present invention, it is possible to eliminate the need for the operator to read the ID while leaving the attachment of the component supply tape to the tape feeder to the operator.
本発明に係る部品実装システムの一例を示すブロック図。The block diagram which shows an example of the component mounting system which concerns on this invention. 部品保管庫での作業対象物である部品供給リールを模式的に示す図。The figure which shows typically the parts supply reel which is a work object in a parts storage. 部品保管庫の一例の内部構成を模式的に示す平面図。The plan view which shows typically the internal structure of an example of a parts storage. 図2Bの部品保管庫の内部構成を模式的に示す側面図。FIG. 2B is a side view schematically showing the internal configuration of the parts storage of FIG. 2B. AGVの構成を模式的に示す図。The figure which shows the structure of AGV schematically. 部品実装システムが備える部品実装機の一例を模式的に示す平面図。A plan view schematically showing an example of a component mounting machine provided in a component mounting system. テープフィーダの構成および動作の一例を模式的に示す側面図。A side view schematically showing an example of the configuration and operation of the tape feeder. 部品供給リールとこれを保持するリールホルダの一例を模式的に示す図。The figure which shows typically an example of the part supply reel and the reel holder which holds it. 部品補給リストの具体的な内容の一例を示す図。The figure which shows an example of the concrete contents of a parts supply list. テープ装着作業のためにAGVが実行する動作の一例を模式的に示す図。The figure which shows an example of the operation performed by AGV for a tape mounting work schematically. テープ装着作業のために部品保管庫およびAGVが協働して実行する動作の一例を示すフローチャート。The flowchart which shows an example of the operation which a component storage and AGV collaborate for a tape mounting work. テープ装着作業のためにAGVおよび部品実装機が協働して実行する動作の第1例を示すタイミングチャート。A timing chart showing a first example of an operation in which an AGV and a component mounting machine collaborate to perform a tape mounting operation. テープ装着作業のためにAGVおよび部品実装機が協働して実行する動作の第2例を示すタイミングチャート。A timing chart showing a second example of an operation in which an AGV and a component mounting machine collaborate to perform a tape mounting operation. テープ装着作業のためにAGVおよび部品実装機が協働して実行する動作の第3例を示すタイミングチャート。A timing chart showing a third example of an operation in which an AGV and a component mounting machine collaborate to perform a tape mounting operation. テープ装着作業のためにAGVおよび部品実装機が協働して実行する動作の第2例を示すタイミングチャート。A timing chart showing a second example of an operation in which an AGV and a component mounting machine collaborate to perform a tape mounting operation. リール収納装置の第1変形例を示す図。The figure which shows the 1st modification of the reel storage apparatus. リール収納装置の第2変形例を示す図。The figure which shows the 2nd modification of the reel storage apparatus. リール収納装置の第3変形例を示す図。The figure which shows the 3rd modification of the reel storage apparatus. 部品保管庫の一例の内部構成を模式的に示す平面図。The plan view which shows typically the internal structure of an example of a parts storage. 図12Aの部品保管庫の内部構成を模式的に示す側面図。FIG. 12A is a side view schematically showing the internal configuration of the parts storage cabinet of FIG. 12A.
 図1は本発明に係る部品実装システムの一例を示すブロック図である。部品実装システム1は、部品(電子部品)を基板(プリント基板)に実装することで部品が実装された基板(部品実装済み基板)を生産する。この部品実装システム1は、コンピュータ2と部品保管庫3とを備える。 FIG. 1 is a block diagram showing an example of a component mounting system according to the present invention. The component mounting system 1 produces a board (component-mounted board) on which components are mounted by mounting components (electronic components) on a board (printed circuit board). The component mounting system 1 includes a computer 2 and a component storage 3.
 コンピュータ2は、例えばCPU(Central
Processing Unit)やメモリ等で構成されたプロセッサである演算部21と、例えばHDD(Hard
Disk Drive)等で構成された記憶部22とを備える。記憶部22は、生産すべき基板の品種および枚数を示す生産計画Pと、所定の基板品種の基板を生産するために当該基板に実装される部品の部品名(換言すれば、部品の種類)や個数を示す基板データDとを記憶する。なお、部品の機能、形状および寸法のいずれかが少なくとも異なる場合には、部品名が異なるものとする。複数の基板品種を生産する場合には、基板データDは基板品種毎に作成されて、記憶部22に記憶される。さらに、コンピュータ2は、生産計画Pおよび基板データDに基づき部品補給リストLを作成して、記憶部22に記憶する。部品補給リストLの詳細は後述する。
The computer 2 is, for example, a CPU (Central).
An arithmetic unit 21 that is a processor composed of a Processing Unit), a memory, etc., and an HDD (Hard), for example.
It is provided with a storage unit 22 composed of a Disk Drive) or the like. The storage unit 22 has a production plan P indicating the type and number of substrates to be produced, and a component name (in other words, a component type) of a component mounted on the substrate to produce a substrate of a predetermined substrate type. And the board data D indicating the number is stored. If any of the functions, shapes, and dimensions of the parts are different, the part names shall be different. When a plurality of board types are produced, the board data D is created for each board type and stored in the storage unit 22. Further, the computer 2 creates a component supply list L based on the production plan P and the board data D, and stores it in the storage unit 22. Details of the parts supply list L will be described later.
 また、コンピュータ2は、キーボードおよびマウス等の入力機器と、ディスプレイ等の出力機器とで構成されるUI(User Interface)23を備える。したがって、作業者は、UI23の入力機器を操作することでコンピュータ2にデータを入力できるとともに、UI23の出力機器を確認することでコンピュータ2から報知される内容を確認できる。なお、入力機器と出力機器とを別体で構成する必要は必ずしもなく、タッチパネルディスプレイによってこれらを一体的に構成しても構わない。さらに、コンピュータ2は部品保管庫3等の外部装置と通信を行う通信部24を備える。通信部24による通信は、有線通信および無線通信のいずれでも構わない。 Further, the computer 2 includes a UI (User Interface) 23 composed of an input device such as a keyboard and a mouse and an output device such as a display. Therefore, the operator can input data to the computer 2 by operating the input device of the UI 23, and can confirm the content notified from the computer 2 by checking the output device of the UI 23. It is not always necessary to configure the input device and the output device separately, and the touch panel display may be used to integrally configure them. Further, the computer 2 includes a communication unit 24 that communicates with an external device such as a parts storage 3. The communication by the communication unit 24 may be either wired communication or wireless communication.
 図2Aは部品保管庫での作業対象物である部品供給リールを模式的に示す図であり、図2Bは部品保管庫の一例の内部構成を模式的に示す平面図であり、図2Cは図2Bの部品保管庫の内部構成を模式的に示す側面図である。図2Aに示すように、部品供給リール41は、軸心411と、軸心411を両側から挟む2枚の側板412とを有し、軸心411に巻き付けられた部品供給テープTPを保持し、部品供給テープTPには、複数の部品が並んで収納されている。また、部品供給リール41を識別するリールID413と、部品供給リール41に保持される部品供給テープTPに収納される部品を識別する部品ID414とが、側板412に付されている。 FIG. 2A is a diagram schematically showing a parts supply reel which is a work object in the parts storage, FIG. 2B is a plan view schematically showing an internal configuration of an example of the parts storage, and FIG. 2C is a diagram. It is a side view which shows typically the internal structure of the parts storage of 2B. As shown in FIG. 2A, the component supply reel 41 has an axis 411 and two side plates 412 sandwiching the axis 411 from both sides, and holds the component supply tape TP wound around the axis 411. A plurality of parts are stored side by side in the parts supply tape TP. Further, a reel ID 413 for identifying the component supply reel 41 and a component ID 414 for identifying the component stored in the component supply tape TP held on the component supply reel 41 are attached to the side plate 412.
 図2Bおよび図2Cに示すように、部品保管庫3は、入庫部31、リール保管ラック32、出庫部34およびこれらを収容する筐体35を備える。筐体35は、入庫部31を開閉する入庫扉351と、出庫部34を開閉する出庫扉352とを有する。 As shown in FIGS. 2B and 2C, the parts storage 3 includes a storage unit 31, a reel storage rack 32, a delivery unit 34, and a housing 35 for accommodating them. The housing 35 has a warehousing door 351 that opens and closes the warehousing section 31, and a warehousing door 352 that opens and closes the warehousing section 34.
 入庫部31は、作業者による入庫作業の作業場として機能する。つまり、作業者は、入庫扉351を開いて部品供給リール41を入庫部31に載置することで、部品供給リール41を入庫することができる。これによって、満数の部品を収納する部品供給テープTPを保持する部品供給リール41が部品保管庫3に入庫されることとなる。 The warehousing unit 31 functions as a work place for warehousing work by workers. That is, the worker can store the parts supply reel 41 by opening the storage door 351 and placing the parts supply reel 41 on the storage unit 31. As a result, the parts supply reel 41 holding the parts supply tape TP for storing the full number of parts is stored in the parts storage 3.
 リール保管ラック32は、Z方向に配列された複数のリール棚を有する。そして、リール保管ラック32のリール棚に部品供給リール41を載置したり、リール保管ラック32のリール棚から部品供給リール41を取り出したりすることができる。このリール保管ラック32は、部品供給リール41を保管する機能を果たす。 The reel storage rack 32 has a plurality of reel shelves arranged in the Z direction. Then, the parts supply reel 41 can be placed on the reel shelf of the reel storage rack 32, or the parts supply reel 41 can be taken out from the reel shelf of the reel storage rack 32. The reel storage rack 32 functions to store the parts supply reel 41.
 出庫部34は、部品補給リストLに示される部品供給リール41を出庫する場所として機能する。この出庫は、後述するリール収納装置43が有するリール収納ケース44を用いて実行される。つまり、出庫扉352を開いて外部から出庫部34に載置されたリール収納ケース44に対しては、部品補給リストLが示す部品供給リール41を収納するリール収納作業が実行される。そして、部品保管庫3は、リール収納作業が完了したリール収納ケース44を出庫部34から出庫扉352を介して外部に出庫することができる。 The delivery unit 34 functions as a place for delivering the parts supply reel 41 shown in the parts supply list L. This delivery is performed using the reel storage case 44 included in the reel storage device 43 described later. That is, for the reel storage case 44 which is placed on the delivery unit 34 from the outside by opening the delivery door 352, the reel storage operation for storing the parts supply reel 41 indicated by the parts supply list L is executed. Then, the parts storage 3 can take out the reel storage case 44 for which the reel storage work has been completed from the delivery unit 34 to the outside through the delivery door 352.
 さらに、部品保管庫3は、作業ロボット36およびIDリーダ371を、筐体35の内部に備える。作業ロボット36は、先端にエンドエフェクタ361を有するマニピュレータである。この作業ロボット36は、鉛直方向、水平方向および鉛直方向に平行な回転軸を中心とする回転方向を含む複数の方向に自由度を有しており、エンドエフェクタ361をこれらの方向に変位させることで、後述する作業を実行する。エンドエフェクタ361は、ロボットハンドであり、作業の対象物を掴みあるいは放す。IDリーダ371は、バーコードで構成された上記のID(リールID413、部品ID414)を読み取るバーコードスキャナであり、IDリーダ371のエンドエフェクタ361に取り付けられている。かかるIDリーダ371によるIDの読み取りは、作業ロボット36のエンドエフェクタ361をバーコードへ移動させて、IDリーダ371にIDを対向させることで実行される。ただし、IDリーダ371の配置はこの例に限られない。 Further, the parts storage 3 includes a work robot 36 and an ID reader 371 inside the housing 35. The working robot 36 is a manipulator having an end effector 361 at the tip. The working robot 36 has degrees of freedom in a plurality of directions including a rotation direction centered on a rotation axis parallel to the vertical direction, a horizontal direction, and a vertical direction, and the end effector 361 is displaced in these directions. Then, execute the work described later. The end effector 361 is a robot hand that grabs or releases an object of work. The ID reader 371 is a barcode scanner that reads the above-mentioned IDs (reel ID 413, component ID 414) composed of barcodes, and is attached to the end effector 361 of the ID reader 371. The reading of the ID by the ID reader 371 is executed by moving the end effector 361 of the working robot 36 to the bar code and facing the ID to the ID reader 371. However, the arrangement of the ID reader 371 is not limited to this example.
 図1に示すように、部品保管庫3は、例えばプロセッサあるいはFPGA(Field-Programmable Gate Array)等で構成された制御部391、例えばHDD等で構成された記憶部392および通信部393を備える。記憶部392は、リール保管ラック32による部品供給リール41の保管状態を示す保管情報Isを記憶する。つまり、リール保管ラック32の複数のリール棚には互いに異なる番号(リール棚番号)が付されており、保管情報Isは、リール棚の番号と、当該リール棚に保管される部品供給リール41に付されたリールID413および部品ID414とを対応付けて示す。 As shown in FIG. 1, the parts storage 3 includes, for example, a control unit 391 composed of a processor or an FPGA (Field-Programmable Gate Array) or the like, a storage unit 392 composed of an HDD or the like, and a communication unit 393. The storage unit 392 stores the storage information Is indicating the storage state of the parts supply reel 41 by the reel storage rack 32. That is, the plurality of reel shelves of the reel storage rack 32 are assigned different numbers (reel shelf numbers), and the storage information Is is sent to the reel shelf number and the parts supply reel 41 stored in the reel shelf. The attached reel ID 413 and component ID 414 are shown in association with each other.
 通信部393は、コンピュータ2等の外部装置との通信部24と通信を行う。例えば通信部393は、コンピュータ2の通信部24から部品補給リストLを受信して記憶部392に保存する。この部品補給リストLは、後述するように、リール収納作業においてリール収納ケース44への収納対象となる部品供給リール41のリールID413および部品ID414を示す。 The communication unit 393 communicates with the communication unit 24 with an external device such as a computer 2. For example, the communication unit 393 receives the parts supply list L from the communication unit 24 of the computer 2 and stores it in the storage unit 392. As will be described later, this parts supply list L shows reel ID 413 and part ID 414 of the parts supply reel 41 to be stored in the reel storage case 44 in the reel storage work.
 制御部391は、作業ロボット36およびIDリーダ371を制御することで、次に示す各動作をこれらに実行させる。例えば、部品供給リール41が入庫部31に載置されると、制御部391は、部品供給リール41に付されたリールID413および部品ID414をIDリーダ371によって読み取ってから、エンドエフェクタ361によってこの部品供給リール41をリール保管ラック32のリール棚に挿入する。また、制御部391は、これらリールID413、部品ID414およびリール棚の番号を対応付けて保管情報Isに登録する。 The control unit 391 controls the work robot 36 and the ID reader 371 to cause them to execute each of the following operations. For example, when the component supply reel 41 is mounted on the warehousing unit 31, the control unit 391 reads the reel ID 413 and the component ID 414 attached to the component supply reel 41 by the ID reader 371, and then the end effector 361 reads the component. The supply reel 41 is inserted into the reel shelf of the reel storage rack 32. Further, the control unit 391 registers the reel ID 413, the component ID 414, and the reel shelf numbers in the storage information Is in association with each other.
 リール収納ケース44が出庫部34に載置されると、制御部391は、部品補給リストLが示す各部品供給リール41をリール収納ケース44に収納する。具体的には、制御部391は、部品補給リストLが示す部品供給リール41が保管されるリール棚を保管情報Isに基づき特定して、当該リール棚から取り出した部品供給リール41をリール収納ケース44に収納するリール収納作業を作業ロボット36に実行させる。 When the reel storage case 44 is placed on the delivery unit 34, the control unit 391 stores each component supply reel 41 indicated by the component supply list L in the reel storage case 44. Specifically, the control unit 391 identifies the reel shelf in which the parts supply reel 41 shown in the parts supply list L is stored based on the storage information Is, and stores the parts supply reel 41 taken out from the reel shelf in the reel storage case. The work robot 36 is made to execute the reel storage work for storing in 44.
 こうして部品供給リール41を収納するリール収納ケース44は、AGV (Automatic Guided Vehicle) 5によって、部品保管庫3の出庫部34から部品実装機6へ搬送される。つまり、図1に示すように、部品実装システム1は、複数の部品実装機6を備える。より具体的には、水平方向であるX方向に直列に配列された複数(3台)の部品実装機6によって1つの実装ライン60が構成されている。そして、実装ライン60内のこれらの部品実装機6に順番に基板が搬送されて、各実装ライン60が基板に部品を実装する。基板に実装される部品は、コンデンサ、抵抗あるいは集積回路等の電子部品であり、上述の部品供給リール41によって供給される部品が含まれる。 In this way, the reel storage case 44 for storing the parts supply reel 41 is conveyed from the delivery unit 34 of the parts storage 3 to the parts mounting machine 6 by the AGV (Automatic Guided Vehicle) 5. That is, as shown in FIG. 1, the component mounting system 1 includes a plurality of component mounting machines 6. More specifically, one mounting line 60 is composed of a plurality of (three) component mounting machines 6 arranged in series in the X direction, which is the horizontal direction. Then, the boards are sequentially conveyed to these component mounting machines 6 in the mounting line 60, and each mounting line 60 mounts the components on the board. The components mounted on the board are electronic components such as capacitors, resistors, and integrated circuits, and include components supplied by the component supply reel 41 described above.
 図3はAGVの構成を模式的に示す図である。同図あるいは以下の図では、水平方向であるX方向、X方向に直交する水平方向であるY方向および鉛直方向であるZ方向を適宜示す。図3に示すように、AGV5は、搬送車本体51と、搬送車本体51に回転可能に取り付けられた複数の車輪52とを有し、車輪52の回転に伴って搬送車本体51が移動する。また、AGV5は、搬送車本体51の上面に取り付けられたキャリッジ53を有し、部品保管庫3から出庫されたリール収納ケース44は、キャリッジ53に保持される。このキャリッジ53は、スライドレール機構等によってAGV5の進行方向(図3の例ではX方向)に伸展して、リール収納ケース44を移動させることができる。この伸展機能によって、キャリッジ53は、部品保管庫3の出庫部34との間でリール収納ケース44の受け渡しを実行できる。 FIG. 3 is a diagram schematically showing the configuration of the AGV. In the same figure or the following figure, the X direction which is the horizontal direction, the Y direction which is the horizontal direction orthogonal to the X direction, and the Z direction which is the vertical direction are appropriately shown. As shown in FIG. 3, the AGV 5 has a transport vehicle main body 51 and a plurality of wheels 52 rotatably attached to the transport vehicle main body 51, and the transport vehicle main body 51 moves with the rotation of the wheels 52. .. Further, the AGV 5 has a carriage 53 attached to the upper surface of the transport vehicle main body 51, and the reel storage case 44 discharged from the parts storage 3 is held by the carriage 53. The carriage 53 can be extended in the traveling direction of the AGV 5 (X direction in the example of FIG. 3) by a slide rail mechanism or the like to move the reel storage case 44. With this extension function, the carriage 53 can transfer the reel storage case 44 to and from the delivery unit 34 of the parts storage 3.
 また、AGV5は、搬送車本体51に内蔵された制御部551、記憶部552、通信部553およびUI(User Interface)554を備える。制御部551は、例えばプロセッサあるいはFPGA(Field-Programmable Gate Array)等で構成され、車輪52の動作を制御する。記憶部552は、例えばHDD等で構成され、部品補給リストLを記憶する。通信部553は、コンピュータ2の通信部24と通信や、部品保管庫3の通信部393と通信を行う。そして、通信部553は、コンピュータ2あるいは部品保管庫3から受信した部品補給リストLを記憶部392に保存する。UI554は、例えば表示機能と入力機能とを併せ持ったタッチパネルディスプレイであり、作業者は、UI554の表示を確認することで実行すべき作業等を確認できるとともに、UI554を操作することで作業の進捗等を入力できる。 Further, the AGV5 includes a control unit 551, a storage unit 552, a communication unit 553, and a UI (User Interface) 554 built in the transport vehicle main body 51. The control unit 551 is composed of, for example, a processor, an FPGA (Field-Programmable Gate Array), or the like, and controls the operation of the wheels 52. The storage unit 552 is composed of, for example, an HDD or the like, and stores the parts supply list L. The communication unit 553 communicates with the communication unit 24 of the computer 2 and with the communication unit 393 of the parts storage 3. Then, the communication unit 553 stores the parts supply list L received from the computer 2 or the parts storage 3 in the storage unit 392. The UI 554 is, for example, a touch panel display having both a display function and an input function. The operator can confirm the work to be performed by checking the display of the UI 554, and the progress of the work by operating the UI 554. Can be entered.
 図4は部品実装システムが備える部品実装機の一例を模式的に示す平面図である。この部品実装機6は一対のコンベア61を備え、コンベア61によりX方向(基板搬送方向)の上流側から作業位置(図4の基板Bの位置)に搬入した基板Bに対して部品Eを実装し、部品Eが実装された基板B(部品実装済み基板B)をコンベア61により作業位置からX方向の下流側へ搬出する。 FIG. 4 is a plan view schematically showing an example of a component mounting machine included in the component mounting system. This component mounting machine 6 is provided with a pair of conveyors 61, and the components E are mounted on the substrate B carried in from the upstream side in the X direction (board transport direction) by the conveyor 61 to the working position (position of the substrate B in FIG. 4). Then, the substrate B on which the component E is mounted (component-mounted substrate B) is carried out by the conveyor 61 from the working position to the downstream side in the X direction.
 部品実装機6では、Y方向に延びる一対のY軸レール621と、Y方向に延びるY軸ボールネジ622と、Y軸ボールネジ622を回転駆動するY軸モータ623とが設けられ、X軸レール624が一対のY軸レール621にY方向に移動可能に支持された状態でY軸ボールネジ622のナットに固定されている。X軸レール624には、X方向に延びるX軸ボールネジ625と、X軸ボールネジ625を回転駆動するX軸モータ626とが取り付けられており、ヘッドユニット63がX軸レール624にX方向に移動可能に支持された状態でX軸ボールネジ625のナットに固定されている。したがって、Y軸モータ623によりY軸ボールネジ622を回転させてヘッドユニット63をY方向に移動させ、あるいはX軸モータ626によりX軸ボールネジ625を回転させてヘッドユニット63をX方向に移動させることができる。 In the component mounting machine 6, a pair of Y-axis rails 621 extending in the Y direction, a Y-axis ball screw 622 extending in the Y direction, and a Y-axis motor 623 for rotationally driving the Y-axis ball screw 622 are provided, and the X-axis rail 624 is provided. It is fixed to the nut of the Y-axis ball screw 622 in a state of being movably supported by the pair of Y-axis rails 621 in the Y direction. An X-axis ball screw 625 extending in the X-axis and an X-axis motor 626 for rotationally driving the X-axis ball screw 625 are attached to the X-axis rail 624, and the head unit 63 can move in the X-axis direction to the X-axis rail 624. It is fixed to the nut of the X-axis ball screw 625 in a state of being supported by. Therefore, the Y-axis motor 623 can rotate the Y-axis ball screw 622 to move the head unit 63 in the Y direction, or the X-axis motor 626 can rotate the X-axis ball screw 625 to move the head unit 63 in the X direction. can.
 一対のコンベア61のY方向の両側それぞれでは2つの部品供給部64がX方向に並んでおり、各部品供給部64に対してはフィーダ取付台車65が着脱可能に取り付けられている。このフィーダ取付台車65には、X方向に並ぶ複数のテープフィーダ7が着脱可能に取り付けられている。換言すれば、各部品供給部64では、複数のフィーダセット位置SがX方向に並んでおり、テープフィーダ7はフィーダセット位置Sに着脱可能に取り付けられる。また、テープフィーダ7に装着される部品供給テープTPを保持する部品供給リール41が複数のテープフィーダ7のそれぞれに対して設けられ、フィーダ取付台車65はこれら部品供給リール41を保持する。部品供給テープTPは、集積回路、トランジスタ、コンデンサ等の小片状の部品Eを所定間隔おきに収納する。各テープフィーダ7は、部品供給リール41から引き出した部品供給テープTPをコンベア61側に間欠的に送り出すことで、部品供給テープTP内の部品を部品供給位置70に供給する(部品供給動作)。 Two component supply units 64 are lined up in the X direction on both sides of the pair of conveyors 61 in the Y direction, and a feeder mounting carriage 65 is detachably attached to each component supply unit 64. A plurality of tape feeders 7 arranged in the X direction are detachably attached to the feeder mounting carriage 65. In other words, in each component supply unit 64, a plurality of feeder set positions S are arranged in the X direction, and the tape feeder 7 is detachably attached to the feeder set position S. Further, a component supply reel 41 for holding the component supply tape TP mounted on the tape feeder 7 is provided for each of the plurality of tape feeders 7, and the feeder mounting carriage 65 holds these component supply reels 41. The component supply tape TP stores small pieces E such as integrated circuits, transistors, and capacitors at predetermined intervals. Each tape feeder 7 intermittently sends out the component supply tape TP drawn from the component supply reel 41 to the conveyor 61 side to supply the components in the component supply tape TP to the component supply position 70 (component supply operation).
 ヘッドユニット63は、X方向に並ぶ複数(4本)の実装ヘッド631を有する。各実装ヘッド631はZ方向(鉛直方向)に延びた長尺形状を有し、その下端に係脱可能に取り付けられたノズルによって部品Eを吸着・保持することができる。つまり、実装ヘッド631はテープフィーダ7の上方へ移動して、テープフィーダ7により部品供給位置70に供給された部品Eを吸着する。続いて、実装ヘッド631は作業位置の基板Bの上方に移動して部品Eの吸着を解除することで、基板Bに部品Eを実装する。こうして、実装ヘッド631は、テープフィーダ7により部品供給位置70に供給された部品Eを部品供給テープTPから取り出して基板Bに実装する部品実装を実行する。 The head unit 63 has a plurality (4) mounting heads 631 arranged in the X direction. Each mounting head 631 has a long shape extending in the Z direction (vertical direction), and the component E can be sucked and held by a nozzle detachably attached to the lower end thereof. That is, the mounting head 631 moves above the tape feeder 7 and sucks the component E supplied to the component supply position 70 by the tape feeder 7. Subsequently, the mounting head 631 moves above the substrate B at the working position to release the adsorption of the component E, thereby mounting the component E on the substrate B. In this way, the mounting head 631 executes component mounting in which the component E supplied to the component supply position 70 by the tape feeder 7 is taken out from the component supply tape TP and mounted on the substrate B.
 図5はテープフィーダの構成および動作の一例を模式的に示す側面図である。同図および以下の図では、テープフィーダ7がキャリアテープTPを送り出す順フィード方向Df(Y方向に平行)を適宜示すとともに、順フィード方向Dfの矢印側を順フィード方向Dfの「前」と、順フィード方向Dfの矢印の反対側を順フィード方向Dfの「後ろ」と取り扱う。さらに、順フィード方向Dfの反対を向く逆フィード方向Dbを適宜示す。また、テープフィーダ7に取付可能な2本のキャリアテープTPを区別するために、同図および以下の図では、キャリアテープに対して異なる符号TP1、TP2を適宜用いる。 FIG. 5 is a side view schematically showing an example of the configuration and operation of the tape feeder. In the figure and the following figures, the forward feed direction Df (parallel to the Y direction) in which the tape feeder 7 sends out the carrier tape TP is appropriately shown, and the arrow side of the forward feed direction Df is referred to as “before” the forward feed direction Df. The opposite side of the arrow in the forward feed direction Df is treated as "behind" the forward feed direction Df. Further, the reverse feed direction Db facing opposite to the forward feed direction Df is appropriately shown. Further, in order to distinguish between the two carrier tapes TP that can be attached to the tape feeder 7, different codes TP1 and TP2 are appropriately used for the carrier tapes in the figure and the following figures.
 テープフィーダ7は、機械的構成であるフィーダ本体71と、フィーダ本体71を駆動するフィードモータMf、Mbとを備える。フィーダ本体71は、X方向に薄くて順フィード方向Dfに長尺な偏平形状のケース72を有する。ケース72の順フィード方向Dfの後端では、Z方向に延設されたテープ挿入口73a(破線で示す)が開口し、ケース72の順フィード方向Dfの前方の上面に部品供給位置70が設けられている。フィーダ本体71内ではテープ挿入口73aから部品供給位置70へ至るテープ搬送路73bが設けられている。このフィーダ本体71は、テープ挿入口73aからテープ搬送路73bに挿入されたキャリアテープTPを、フィードモータMf、Mbの駆動力を受けて順フィード方向Dfに送り出すことで、部品供給位置70に部品Eを供給する。 The tape feeder 7 includes a feeder main body 71 having a mechanical configuration, and feed motors Mf and Mb for driving the feeder main body 71. The feeder body 71 has a flat case 72 that is thin in the X direction and long in the forward feed direction Df. At the rear end of the case 72 in the forward feed direction Df, a tape insertion port 73a (indicated by a broken line) extending in the Z direction opens, and a component supply position 70 is provided on the upper surface in front of the case 72 in the forward feed direction Df. Has been done. In the feeder main body 71, a tape transport path 73b from the tape insertion port 73a to the component supply position 70 is provided. The feeder main body 71 receives the driving force of the feed motors Mf and Mb and sends out the carrier tape TP inserted into the tape transport path 73b from the tape insertion port 73a in the forward feed direction Df, so that the component is delivered to the component supply position 70. Supply E.
 具体的には、フィーダ本体71は、テープ搬送路73bの上方でテープ挿入口73aに隣接して配置されたスプロケット74と、フィードモータMbの駆動力をスプロケット74に伝達するギヤ75とをケース72内に有し、スプロケット74はフィードモータMbが発生する駆動力を受けて回転する。さらに、フィーダ本体71は、ケース72に対して着脱可能に取り付けられたテープ支持部材76を有する。このテープ支持部材76はスプロケット74に下方から対向し、スプロケット74との間にキャリアテープTPを挟むことで、キャリアテープTPをスプロケット74に係合させる。これによって、スプロケット74はキャリアテープTPに係合しつつ回転することで、キャリアテープTPを順フィード方向Dfに送り出すことができる。また、フィーダ本体71は、その前端部分に配置されて下方からテープ搬送路73bに隣接するスプロケット77と、フィードモータMfの駆動力をスプロケット77に伝達するギヤ78とをケース72内に有し、スプロケット77はフィードモータMfが発生する駆動力を受けて回転する。したがって、スプロケット77は、キャリアテープTPに係合しつつ間欠的に回転することで、キャリアテープTPを順フィード方向Dfに間欠的に搬送することができる。 Specifically, the feeder main body 71 includes a sprocket 74 arranged above the tape transport path 73b and adjacent to the tape insertion port 73a, and a gear 75 that transmits the driving force of the feed motor Mb to the sprocket 74. The sprocket 74 is held inside and rotates under the driving force generated by the feed motor Mb. Further, the feeder body 71 has a tape support member 76 detachably attached to the case 72. The tape support member 76 faces the sprocket 74 from below, and the carrier tape TP is sandwiched between the tape support member 76 and the sprocket 74 to engage the carrier tape TP with the sprocket 74. As a result, the sprocket 74 rotates while engaging with the carrier tape TP, so that the carrier tape TP can be sent out in the forward feed direction Df. Further, the feeder main body 71 has a sprocket 77 arranged at the front end portion thereof and adjacent to the tape transport path 73b from below, and a gear 78 for transmitting the driving force of the feed motor Mf to the sprocket 77 in the case 72. The sprocket 77 rotates under the driving force generated by the feed motor Mf. Therefore, the sprocket 77 can intermittently convey the carrier tape TP in the forward feed direction Df by rotating intermittently while engaging with the carrier tape TP.
 また、フィーダ本体71は、部品供給位置70の順フィード方向Dfの上流側で部品供給テープTPに接触するカッターを有する。このカッターは、順フィード方向Dfに間欠搬送される部品供給テープTPのカバーテープを中央で切り裂いて両側に捲くることで、部品供給位置70に供給された部品Eを露出させる。このように部品Eを露出するための構成は、例えば特開2015-053320号公報に記載のそれと同様である。 Further, the feeder main body 71 has a cutter that contacts the component supply tape TP on the upstream side of the forward feed direction Df of the component supply position 70. This cutter cuts the cover tape of the component supply tape TP intermittently transported in the forward feed direction Df at the center and winds it on both sides to expose the component E supplied to the component supply position 70. The configuration for exposing the component E in this way is the same as that described in, for example, Japanese Patent Application Laid-Open No. 2015-053320.
 ステップS11は、実装ヘッド631による部品実装にテープフィーダ7が使用されている状態に対応する。つまり、フィーダ本体71には、テープ搬送路73bに沿ってキャリアテープTP1が挿入されており、スプロケット77はキャリアテープTP1を順フィード方向Dfへ間欠搬送することで、基板Bに実装される部品Eを部品供給位置70に供給する。また、ステップS11では、キャリアテープTP1の次に部品実装に使用されるキャリアテープTP2の先端が、スプロケット74とテープ支持部材76との間に取り付けられている。こうして、次に使用されるキャリアテープTP2がフィーダ本体71の後端部分で待機する。 Step S11 corresponds to a state in which the tape feeder 7 is used for component mounting by the mounting head 631. That is, the carrier tape TP1 is inserted into the feeder main body 71 along the tape transport path 73b, and the sprocket 77 intermittently transports the carrier tape TP1 in the forward feed direction Df to mount the component E mounted on the substrate B. Is supplied to the component supply position 70. Further, in step S11, the tip of the carrier tape TP2 used for component mounting next to the carrier tape TP1 is attached between the sprocket 74 and the tape support member 76. In this way, the carrier tape TP2 to be used next stands by at the rear end portion of the feeder main body 71.
 ステップS12に示すように、キャリアテープTP1内の部品Eが使い切られて、テープフィーダ7がキャリアテープTP1を順フィード方向Dfに排出すると、ステップS13に示すローディングが実行される。具体的には、スプロケット74が回転を開始してキャリアテープTP2を部品供給位置70へ向けて順フィード方向Dfに送り出し、キャリアテープTP2の先端をスプロケット77に係合させる。続いて、ステップS14において、作業者がテープ支持部材76をケース72から取り外す作業を実行すると、キャリアテープTP2がスプロケット74から外れてテープ搬送路73bに落下する。これによって、スプロケット77はキャリアテープTP2を順フィード方向Dfへ間欠搬送して、キャリアテープTP2内の部品Eを部品供給位置70に供給することができる。ちなみに、作業者はステップS14の後、テープ支持部材76を再びケース72に取り付けることで、キャリアテープTP2の次に部品実装に使用されるキャリアテープTPをスプロケット74とテープ支持部材76との間に取り付けて待機させることができる。 As shown in step S12, when the component E in the carrier tape TP1 is used up and the tape feeder 7 discharges the carrier tape TP1 in the forward feed direction Df, the loading shown in step S13 is executed. Specifically, the sprocket 74 starts rotating and sends the carrier tape TP2 toward the component supply position 70 in the forward feed direction Df, and engages the tip of the carrier tape TP2 with the sprocket 77. Subsequently, in step S14, when the operator executes the work of removing the tape support member 76 from the case 72, the carrier tape TP2 comes off the sprocket 74 and falls into the tape transport path 73b. As a result, the sprocket 77 can intermittently convey the carrier tape TP2 in the forward feed direction Df and supply the component E in the carrier tape TP2 to the component supply position 70. By the way, after step S14, the operator attaches the tape support member 76 to the case 72 again, so that the carrier tape TP used for component mounting next to the carrier tape TP2 is placed between the sprocket 74 and the tape support member 76. It can be attached and put on standby.
 このようなテープフィーダ7を用いた部品実装機1では、使用中のキャリアテープTPはテープ搬送路73bに沿ってフィーダ本体71に挿入される一方、次に使用されるキャリアテープTPは、テープ搬送路73bの上方で待機する。そして、キャリアテープTPが使い切られる度にステップS12~S14を行うことで、待機していたキャリアテープTPをテープ搬送路73bに沿ってフィーダ本体71に挿入して(ローディング)、次に使用することができる。 In the component mounting machine 1 using such a tape feeder 7, the carrier tape TP in use is inserted into the feeder main body 71 along the tape transport path 73b, while the carrier tape TP used next is tape transport. Stand by above road 73b. Then, by performing steps S12 to S14 each time the carrier tape TP is used up, the waiting carrier tape TP is inserted into the feeder main body 71 along the tape transport path 73b (loading), and then used. Can be done.
 図6は部品供給リールとこれを保持するリールホルダの一例を模式的に示す図である。リールホルダHは、各テープフィーダ7に対応してフィーダ取付台車65に設けられている。図6ではリールホルダHを透かして、部品供給リール41等を示している。 FIG. 6 is a diagram schematically showing an example of a parts supply reel and a reel holder that holds the parts supply reel. The reel holder H is provided on the feeder mounting carriage 65 corresponding to each tape feeder 7. In FIG. 6, the parts supply reel 41 and the like are shown through the reel holder H.
 リールホルダHは、使用位置Huと、使用位置Huより順フィード方向Dfの後方の待機位置Hwとのそれぞれで部品供給リール41を保持することができる。そして、使用位置Huに保持される部品供給リール41の部品供給テープTPがテープフィーダ7にローディングされて部品実装での部品供給に使用される一方、待機位置Hwに保持される部品供給リール41の部品供給テープTPがテープフィーダ7のスプロケット74とテープ支持部材76との間に取り付けられる。このように、1台のテープフィーダ7に対して、2本の部品供給テープTPを装着することができる。 The reel holder H can hold the component supply reel 41 at each of the used position Hu and the standby position Hw behind the forward feed direction Df from the used position Hu. Then, the component supply tape TP of the component supply reel 41 held at the use position Hu is loaded on the tape feeder 7 and used for component supply in component mounting, while the component supply reel 41 held at the standby position Hw is used. The component supply tape TP is attached between the sprocket 74 of the tape feeder 7 and the tape support member 76. In this way, two component supply tapes TP can be attached to one tape feeder 7.
 かかる構成では、テープフィーダ7に装着された2本の部品供給テープTPのうち、使用位置Huに配置された部品供給リール41の部品供給テープTPの部品Eが使い切られると、待機位置Hwに配置された部品供給リール41の部品供給テープTPがローディングされて、部品実装に使用される。こうして2個の部品供給リール41のうち一の部品供給リール41の部品供給テープTPが使い切られた後は、作業者は、AGV5によって搬送されてきたリール収納ケース44から取り出した別の部品供給リール41の部品供給テープTPをテープフィーダ7に装着して、待機させておくことができる。具体的には、作業者は、
・部品Eが切れた部品供給リール41を使用位置Huから取り除く
・部品実装で使用される部品供給リール41を待機位置Hwから使用位置Huへ移動させる
・別の部品供給リール41をリール収納ケース44から取り出す
・別の部品供給リール41を待機位置Hwに配置する
・別の部品供給リール41から引き出した部品供給テープTPの先端をスプロケット74とテープ支持部材76との間に装着する
といった手順を実行することで、別の部品供給リール41をテープフィーダ7に装着できる(テープ装着作業)。
In such a configuration, of the two component supply tapes TP mounted on the tape feeder 7, when the component E of the component supply tape TP of the component supply reel 41 arranged at the use position Hu is used up, the component E is arranged at the standby position Hw. The component supply tape TP of the component supply reel 41 is loaded and used for component mounting. After the parts supply tape TP of one of the two parts supply reels 41 is used up in this way, the operator takes out another parts supply reel from the reel storage case 44 conveyed by the AGV5. The component supply tape TP of 41 can be attached to the tape feeder 7 and kept on standby. Specifically, the worker
-Remove the component supply reel 41 from which the component E has run out from the use position Hu.-Move the component supply reel 41 used for component mounting from the standby position Hw to the use position Hu.-Move another component supply reel 41 from the reel storage case 44. Take out from ・ Place another parts supply reel 41 at the standby position Hw ・ Install the tip of the parts supply tape TP pulled out from another parts supply reel 41 between the sprocket 74 and the tape support member 76. By doing so, another component supply reel 41 can be mounted on the tape feeder 7 (tape mounting work).
 なお、テープフィーダ7へのテープ装着作業は、当該テープフィーダ7に取り付けられた2本の部品供給テープTPのうち、一方の部品供給テープTPの部品Eが使い切られてから、他方の部品供給テープTPの部品Eが使い切られるまでのテープ装着可能期間(プリセット期間)に実行される。これによって、テープフィーダ7は部品切れを起こすことなく、部品Eの供給を継続できる。 The tape attachment work to the tape feeder 7 is performed after the component E of one component supply tape TP is used up among the two component supply tapes TP attached to the tape feeder 7, and then the other component supply tape is used. It is executed during the tape mountable period (preset period) until the component E of the TP is used up. As a result, the tape feeder 7 can continue to supply the component E without causing the component to run out.
 また、図6に示すように、テープフィーダ7のフィーダ本体71の内部には、挿入センサSCが設けられている。この挿入センサSCは、テープ挿入口73aに隣接して配置された例えば光学式のセンサであり、テープ挿入口73aに挿入されて、スプロケット74とテープ支持部材76との間に取り付けられた部品供給テープTPの有無を検出する。なお、テープ搬送路73bに落下した部品供給テープTPは、挿入センサSCによる検出対象とはならない。さらに、テープフィーダ7のケース72の後端には、報知ライトALが取り付けられている。報知ライトALは、LED(Light Emitting Diode)等で構成され、部品供給テープTPの取付対象となるテープフィーダ7を作業者に報知するために点灯する。 Further, as shown in FIG. 6, an insertion sensor SC is provided inside the feeder main body 71 of the tape feeder 7. This insertion sensor SC is, for example, an optical sensor arranged adjacent to the tape insertion slot 73a, and is a component supply inserted into the tape insertion slot 73a and attached between the sprocket 74 and the tape support member 76. Detects the presence or absence of tape TP. The component supply tape TP that has fallen into the tape transport path 73b is not a detection target by the insertion sensor SC. Further, a notification light AL is attached to the rear end of the case 72 of the tape feeder 7. The notification light AL is composed of an LED (Light Emitting Diode) or the like, and is turned on to notify the operator of the tape feeder 7 to which the component supply tape TP is attached.
 図1に示すように、部品実装機6は、例えばCPUあるいはFPGA等で構成された制御部691、例えばHDD等で構成された記憶部692、UI(User Interface)693および通信部694を備える。制御部691は、部品実装機6の各部の動作を統括的に制御し、例えば、複数のテープフィーダ7のうち、テープ装着作業の対象となる一のテープフィーダ7に対して適切に部品供給テープTPが装着されたか否かを、部品補給リストLおよび挿入センサSCに基づき判断する。記憶部692は、基板データDや部品補給リストL等を記憶する。UI693は、例えば、テープ装着作業の対象となる一のテープフィーダ7とは異なるテープフィーダ7に部品供給テープTPが挿入されたのを挿入センサSCに基づき制御部691が検知した場合(すなわち、誤装着を検知した場合)に、作業者に対して警告(誤装着警告)を報知する警告灯あるいは警告ブザーなどである。通信部694は、コンピュータ2の通信部24、部品保管庫3の通信部393およびAGV5の通信部553と通信を行い、これらのいずれかから受信した部品補給リストLを記憶部692に保存する。 As shown in FIG. 1, the component mounting machine 6 includes a control unit 691 composed of, for example, a CPU or an FPGA, a storage unit 692 composed of, for example, an HDD, a UI (User Interface) 693, and a communication unit 694. The control unit 691 comprehensively controls the operation of each part of the component mounting machine 6, for example, the component supply tape appropriately for one of the plurality of tape feeders 7 which is the target of the tape mounting work. Whether or not the TP is attached is determined based on the parts supply list L and the insertion sensor SC. The storage unit 692 stores the board data D, the parts supply list L, and the like. The UI693 is, for example, when the control unit 691 detects that the component supply tape TP is inserted into the tape feeder 7 different from the one tape feeder 7 to be tape-attached work based on the insertion sensor SC (that is, erroneous). It is a warning light or a warning buzzer that notifies the operator of a warning (mis-mounted warning) when mounting is detected). The communication unit 694 communicates with the communication unit 24 of the computer 2, the communication unit 393 of the parts storage 3, and the communication unit 553 of the AGV5, and stores the parts supply list L received from any of these in the storage unit 692.
 図7は部品補給リストの具体的な内容の一例を示す図である。同図に示すように、部品補給リストLは、テープ装着作業の対象となる部品実装機6、テープ装着作業の対象となるテープフィーダ7の当該部品実装機6におけるフィーダセット位置S、テープ装着作業の対象となる部品供給リール41に付されたリールID413および部品ID414を示す。 FIG. 7 is a diagram showing an example of the specific contents of the parts supply list. As shown in the figure, the parts supply list L includes the parts mounting machine 6 which is the target of the tape mounting work, the feeder set position S of the tape feeder 7 which is the target of the tape mounting work, and the tape mounting work. The reel ID 413 and the component ID 414 attached to the component supply reel 41 which is the target of the above are shown.
 この部品補給リストLは、コンピュータ2の演算部21によって作成される。この部品補給リストLを作成するための具体的方法は種々考えられる。例えば、コンピュータ2の演算部21は、各部品実装機6における各テープフィーダ7に装着された部品供給テープTPに収納される部品Eの残数を監視する。この部品Eの残数は、生産計画Pや基板データDに基づき判断することができる。そして、演算部21は、テープフィーダ7における部品Eの残数に基づき、当該テープフィーダ7のテープ装着可能期間を算出し、このテープ装着可能期間に当該テープフィーダ7へのテープ装着作業を実行すると決定する。なお、このテープ装着可能期間は、複数のテープフィーダ7で重複する場合がある。このような場合には、複数のテープフィーダ7に対してまとめてテープ装着作業が実行される。そのため、図7に例示するように、部品補給リストLでは、部品実装機、セット位置、部品IDおよびリールIDの組み合わせが、複数のテープ装着作業についてリストアップされる。 This parts supply list L is created by the arithmetic unit 21 of the computer 2. Various specific methods for creating this parts supply list L can be considered. For example, the arithmetic unit 21 of the computer 2 monitors the remaining number of components E stored in the component supply tape TP mounted on each tape feeder 7 in each component mounting machine 6. The remaining number of the parts E can be determined based on the production plan P and the board data D. Then, the calculation unit 21 calculates the tape mountable period of the tape feeder 7 based on the remaining number of parts E in the tape feeder 7, and executes the tape mounting work on the tape feeder 7 during the tape mountable period. decide. The tape mounting period may overlap with a plurality of tape feeders 7. In such a case, the tape mounting operation is collectively executed for the plurality of tape feeders 7. Therefore, as illustrated in FIG. 7, in the parts supply list L, the combination of the parts mounting machine, the set position, the parts ID, and the reel ID is listed for a plurality of tape mounting operations.
 また、図7の例では、テープ装着作業の早い順に、部品実装機、セット位置、部品IDおよびリールIDの組み合わせが上からリストアップされている。なお、部品補給リストLでのデータの持ち方はこの例に限られず、テープ装着作業の順と無関係にデータを配列する一方、テープ装着作業の順番を示す数字を、部品実装機、セット位置、部品IDおよびリールIDの組み合わせに対応付けて示してもよい。 Further, in the example of FIG. 7, the combinations of the component mounting machine, the set position, the component ID, and the reel ID are listed from the top in the order of the tape mounting work. The way of holding the data in the parts supply list L is not limited to this example, and while the data is arranged regardless of the order of the tape mounting work, the numbers indicating the order of the tape mounting work are indicated by the parts mounting machine, the set position, and the like. It may be shown in association with the combination of the component ID and the reel ID.
 こうして部品補給リストLにリストアップされた各テープ装着作業の対象となる部品供給リール41が、部品保管庫3から部品実装機6へとAGV5によって搬送される。続いては、この点について詳述する。 The parts supply reel 41, which is the target of each tape mounting work listed in the parts supply list L, is conveyed from the parts storage 3 to the parts mounting machine 6 by the AGV5. Next, this point will be described in detail.
 図8はテープ装着作業のためにAGVが実行する動作の一例を模式的に示す図であり、図9はテープ装着作業のために部品保管庫およびAGVが協働して実行する動作の一例を示すフローチャートである。 FIG. 8 is a diagram schematically showing an example of an operation performed by the AGV for the tape mounting work, and FIG. 9 is a diagram showing an example of the operation performed by the parts storage and the AGV in cooperation for the tape mounting work. It is a flowchart which shows.
 図8に示すように、AGV5によって搬送されるリール収納装置43は、リール収納ケース44を備える。このリール収納ケース44は、内箱45と、内箱45を収納する外箱46とを有する。外箱46の上端には上側へ開く開口461が設け有れており、リール収納ケース44は、開口461を介して外箱46の内部に挿脱可能である。内箱45には、Z方向に配列された複数のリール収納棚451が設けられており、各リール収納棚451に部品供給リール41が収納される。リール収納棚451は水平方向に開いた取り出し口452が設けられ、取り出し口452を介してリール収納棚451に部品供給リール41を挿脱することができる。かかるリール収納ケース44がAGV5のキャリッジ53に下側から支持される。 As shown in FIG. 8, the reel storage device 43 conveyed by the AGV 5 includes a reel storage case 44. The reel storage case 44 has an inner box 45 and an outer box 46 for storing the inner box 45. An opening 461 that opens upward is provided at the upper end of the outer box 46, and the reel storage case 44 can be inserted into and removed from the inside of the outer box 46 via the opening 461. The inner box 45 is provided with a plurality of reel storage shelves 451 arranged in the Z direction, and the parts supply reel 41 is stored in each reel storage shelf 451. The reel storage shelf 451 is provided with a take-out port 452 that is open in the horizontal direction, and the component supply reel 41 can be inserted and removed from the reel storage shelf 451 via the take-out port 452. The reel storage case 44 is supported by the carriage 53 of the AGV 5 from below.
 リール収納装置43は、リール収納ケース44の下側にアクチュエータ47を有する。このアクチュエータ47は、キャリッジ53より下側からリール収納ケース44の内箱45をZ方向に駆動する。つまり、外箱46の底には、アクチュエータ47のロッド471が挿入される孔462が開口しており、このロッド471が内箱45の底に下側から当接しつつ昇降することで、内箱45が外箱46に対して昇降する。内箱45の複数のリール収納棚451のうち、外箱46の内側に位置する(すなわち、開口461より下側に位置する9リール収納棚451の取り出し口452は、外箱46によって閉じられる一方、外箱46より上側に突出するリール収納棚451の取り出し口452は、開いている。なお、アクチュエータ47の動作は、AGV5の制御部551によって制御される。 The reel storage device 43 has an actuator 47 under the reel storage case 44. The actuator 47 drives the inner box 45 of the reel storage case 44 in the Z direction from below the carriage 53. That is, a hole 462 into which the rod 471 of the actuator 47 is inserted is opened in the bottom of the outer box 46, and the rod 471 moves up and down while contacting the bottom of the inner box 45 from below, whereby the inner box is raised and lowered. 45 moves up and down with respect to the outer box 46. Of the plurality of reel storage shelves 451 of the inner box 45, the take-out port 452 of the 9 reel storage shelves 451 located inside the outer box 46 (that is, located below the opening 461) is closed by the outer box 46. The take-out port 452 of the reel storage shelf 451 projecting upward from the outer box 46 is open. The operation of the actuator 47 is controlled by the control unit 551 of the AGV5.
 そして、部品保管庫3では、内箱45のリール収納棚451に部品供給リール41が収納される。つまり、図9に示すように、ステップS101では、AGV5が部品保管庫3に到着すると、AGV5が部品保管庫3の前で停止して、部品保管庫3に到着通知を送信する。部品保管庫3は、AGV5から到着通知を受信すると出庫扉352を開く。ステップS102では、AGV5は、キャリッジ53を部品保管庫3の出庫部34へ伸展させることで、リール収納ケース44を、キャリッジ53から出庫部34へ受け渡す。出庫部34にリール収納ケース44を受け取った部品保管庫3は、作業ロボット36によって、外箱46から内箱45を取り出す。 Then, in the parts storage 3, the parts supply reel 41 is stored in the reel storage shelf 451 of the inner box 45. That is, as shown in FIG. 9, in step S101, when the AGV 5 arrives at the parts storage 3, the AGV 5 stops in front of the parts storage 3 and transmits an arrival notification to the parts storage 3. When the parts storage 3 receives the arrival notification from the AGV 5, the parts storage 3 opens the delivery door 352. In step S102, the AGV 5 delivers the reel storage case 44 from the carriage 53 to the delivery section 34 by extending the carriage 53 to the delivery section 34 of the parts storage 3. The parts storage 3 that has received the reel storage case 44 in the delivery unit 34 takes out the inner box 45 from the outer box 46 by the work robot 36.
 ステップS103では、部品保管庫3の制御部391は、部品補給リストLを参照しつつ、部品補給リストLでリストアップされた部品供給リール41を作業ロボット36によってリール収納棚451に収納する。この際、制御部391は、上側のリール収納棚451に収納された部品供給リール41ほど、テープ装着作業の対象となる順番が早くなるように、部品供給リール41をリール収納棚451に収納する。そして、部品補給リストLにリストアップされた全部品供給リール41を内箱45のリール収納棚451に収納すると、制御部391は作業ロボット36によって内箱45を外箱46の中に戻す。そして、リール収納ケース44が出庫部34からAGV5へと受け渡されて、キャリッジ53によって支持される(ステップS104)。 In step S103, the control unit 391 of the parts storage 3 stores the parts supply reel 41 listed in the parts supply list L in the reel storage shelf 451 by the work robot 36 while referring to the parts supply list L. At this time, the control unit 391 stores the parts supply reel 41 in the reel storage shelf 451 so that the order in which the tape mounting work is targeted is earlier than that of the parts supply reel 41 stored in the upper reel storage shelf 451. .. Then, when all the parts supply reels 41 listed in the parts supply list L are stored in the reel storage shelf 451 of the inner box 45, the control unit 391 returns the inner box 45 to the outer box 46 by the work robot 36. Then, the reel storage case 44 is delivered from the delivery section 34 to the AGV 5 and supported by the carriage 53 (step S104).
 こうして、リール収納ケース44を受け取ったAGV5は、リール収納ケース44を部品保管庫3から部品実装機6へと搬送する。具体的には、複数の部品実装機6のうち、1番目にテープ装着作業の対象となる一の部品実装機6にAGV5は移動する。図8の「移動中」の欄に示すように、AGV5の移動中は、リール収納装置43は、全てのリール収納棚451の取り出し口452を外箱46によって閉じる。 In this way, the AGV 5 that has received the reel storage case 44 conveys the reel storage case 44 from the parts storage 3 to the parts mounting machine 6. Specifically, the AGV 5 moves to one component mounting machine 6 which is the first target of the tape mounting work among the plurality of component mounting machines 6. As shown in the “moving” column of FIG. 8, while the AGV5 is moving, the reel storage device 43 closes the take-out ports 452 of all the reel storage shelves 451 by the outer box 46.
 一方、AGV5が部品実装機6に到着すると、図8の「出庫動作1」あるいは「出庫動作2」の欄に示すように、リール収納装置43は、内箱45に収納される部品供給リール41のうち、1番上の部品供給リール41を収納する一のリール収納棚451を外箱46より上側に突出させる。また、リール収納装置43は、当該一のリール収納棚451より下側のリール収納棚451を外箱46の内側に位置させる。これによって、当該一のリール収納棚451からの部品供給リール41からの部品供給リール41の出庫が許可され、当該一のリール収納棚451とは異なるリール収納棚451からの部品供給リール41の出庫が禁止される。 On the other hand, when the AGV 5 arrives at the component mounting machine 6, as shown in the column of "delivery operation 1" or "delivery operation 2" in FIG. 8, the reel storage device 43 is the component supply reel 41 stored in the inner box 45. Of these, one reel storage shelf 451 for storing the topmost parts supply reel 41 is projected upward from the outer box 46. Further, the reel storage device 43 positions the reel storage shelf 451 below the one reel storage shelf 451 inside the outer box 46. As a result, the delivery of the parts supply reel 41 from the parts supply reel 41 from the one reel storage shelf 451 is permitted, and the delivery of the parts supply reel 41 from the reel storage shelf 451 different from the one reel storage shelf 451 is allowed. Is prohibited.
 図10Aはテープ装着作業のためにAGVおよび部品実装機が協働して実行する動作の第1例を示すタイミングチャートである。同図では、リール収納装置43とAGV5とをまとめて補給部品運搬装置49と示している。複数の部品実装機6のうち、1番目にテープ装着作業の対象となる一の部品実装機6にAGV5が到着すると、AGV5は、これから実行するテープ装着作業の対象となる一の部品供給リール41(ここでは、複数の部品供給リール41のうち1番上の部品供給リール41)に付されたリールID413および部品ID414を当該一の部品実装機6に送信する。一方、部品実装機6は、受信したリールID413および部品ID414と、部品補給リストLとに基づき、テープ装着作業で部品供給テープTPの装着対象となるフィーダセット位置Sのテープフィーダ7を特定して、このテープフィーダ7に取り付けられた報知ライトALを点灯させる。 FIG. 10A is a timing chart showing a first example of an operation in which an AGV and a component mounting machine collaborate to perform a tape mounting operation. In the figure, the reel storage device 43 and the AGV 5 are collectively referred to as a spare parts transport device 49. When the AGV5 arrives at the one component mounting machine 6 that is the first target of the tape mounting work among the plurality of component mounting machines 6, the AGV5 is the one component supply reel 41 that is the target of the tape mounting work to be executed from now on. (Here, the reel ID 413 and the component ID 414 attached to the top component supply reel 41 among the plurality of component supply reels 41) are transmitted to the one component mounting machine 6. On the other hand, the component mounting machine 6 specifies the tape feeder 7 at the feeder set position S to which the component supply tape TP is to be mounted in the tape mounting work based on the received reel ID 413 and component ID 414 and the component supply list L. , The notification light AL attached to the tape feeder 7 is turned on.
 また、リール収納装置43は、一の部品供給リール41が収納されたリール収納棚451を外箱46の上側に突出させることで、一の部品供給リール41の出庫を許可する。これによって、作業者は、当該一の部品供給リール41をリール収納棚451から取り出す。続いて、作業者は、点灯する報知ライトALが取り付けられたテープフィーダ7に、当該一の部品供給リール41から引き出した部品供給テープTPを装着する。部品実装機6は、テープ装着作業の対象となるテープフィーダ7内の挿入センサSCがオンしたのを確認すると、テープ装着作業の完了通知をAGV5に送信する。また、部品実装機6は、誤装着を検知した場合には、作業者に対して誤装着警告を報知して、部品供給テープTPの装着のやり直しを求める。 Further, the reel storage device 43 allows the delivery of one parts supply reel 41 by projecting the reel storage shelf 451 in which one parts supply reel 41 is stored to the upper side of the outer box 46. As a result, the operator takes out the one component supply reel 41 from the reel storage shelf 451. Subsequently, the operator attaches the component supply tape TP pulled out from the component supply reel 41 to the tape feeder 7 to which the lit notification light AL is attached. When the component mounting machine 6 confirms that the insertion sensor SC in the tape feeder 7, which is the target of the tape mounting work, is turned on, the component mounting machine 6 transmits a notification of completion of the tape mounting work to the AGV 5. Further, when the component mounting machine 6 detects erroneous mounting, it notifies the operator of the erroneous mounting warning and requests that the component supply tape TP be remounted.
 ちなみに、リール収納装置43が一の部品供給リール41の出庫を許可してから、当該一の部品供給リール41に対するテープ装着作業の完了が確認されるまで(すなわち、AGV5が完了通知を受信するまで)は、リール収納装置43は、一の部品供給リール41以外の部品供給リール41の出庫を禁止した状態を継続している。また、テープ装着作業の完了が確認された部品供給リール41に対応する項目は、部品補給リストLから削除される。 By the way, from the time when the reel storage device 43 permits the delivery of one component supply reel 41 until the completion of the tape mounting work for the one component supply reel 41 is confirmed (that is, until the AGV 5 receives the completion notification). ) Continues the state in which the reel storage device 43 prohibits the delivery of the component supply reel 41 other than the one component supply reel 41. Further, the item corresponding to the parts supply reel 41 for which the completion of the tape mounting work is confirmed is deleted from the parts supply list L.
 また、AGV5は、一の部品実装機6においてテープ装着作業の対象となっているテープフィーダ7が存在するかを、部品補給リストLに基づき確認する。そして、該当のテープフィーダ7が存在する場合には、このテープフィーダ7について、上記の動作(ID通知等)を繰り返す。一方、該当のテープフィーダ7が存在しない場合には、AGV5は、次のテープ装着作業の対象となる部品実装機6へ移動して、この部品実装機6に到着すると上記と同様の動作を実行する。 Further, the AGV 5 confirms whether or not the tape feeder 7 that is the target of the tape mounting work exists in one component mounting machine 6 based on the component supply list L. Then, if the corresponding tape feeder 7 exists, the above operation (ID notification, etc.) is repeated for the tape feeder 7. On the other hand, when the corresponding tape feeder 7 does not exist, the AGV 5 moves to the component mounting machine 6 which is the target of the next tape mounting work, and when it arrives at this component mounting machine 6, the same operation as described above is executed. do.
 以上に説明する実施形態では、複数の部品供給リール41を収納するリール収納装置43がAGV5によって部品実装機6に搬送される。そして、リール収納装置43がAGV5に伴って部品実装機6に到着すると、リール収納装置43は、収納する部品供給リール41のうち、テープ装着作業の対象となる一の部品供給リール41のみの出庫を許可するとともに他の部品供給リール41の出庫を禁止する。したがって、作業者がリール収納装置43から取り出せる部品供給リール41は、出庫が許可されたテープ装着作業の対象となる一の部品供給リール41のみである。したがって、作業者が部品供給リール41を取り違えることがない。また、報知ライトAL(報知部)は、複数のテープフィーダ7のうちテープ装着作業の対象となる一のテープフィーダ7を報知する。そのため、作業者は、取り出した部品供給リール41を、適正なテープフィーダ7に装着することができる。こうして、テープフィーダ7への部品供給テープTPの装着は作業者に任せつつ、作業者によるIDの読み取り作業を不要にすることが可能となっている。 In the embodiment described above, the reel storage device 43 for accommodating a plurality of component supply reels 41 is conveyed to the component mounting machine 6 by the AGV 5. Then, when the reel storage device 43 arrives at the component mounting machine 6 along with the AGV 5, the reel storage device 43 delivers only one component supply reel 41, which is the target of the tape mounting work, among the component supply reels 41 to be stored. Is permitted and the delivery of other parts supply reels 41 is prohibited. Therefore, the component supply reel 41 that the operator can take out from the reel storage device 43 is only one component supply reel 41 that is the target of the tape mounting work that is permitted to be delivered. Therefore, the operator does not mistake the parts supply reel 41. Further, the notification light AL (notification unit) notifies one of the plurality of tape feeders 7 which is the target of the tape mounting work. Therefore, the operator can attach the taken-out component supply reel 41 to an appropriate tape feeder 7. In this way, it is possible to eliminate the need for the operator to read the ID while leaving the attachment of the component supply tape TP to the tape feeder 7 to the operator.
 また、報知ライトALは、リール収納装置43が部品実装機6に到着すると、一の部品供給リール41を報知する。かかる構成では、作業者は、リール収納装置43により出庫が許可された部品供給リール41の部品供給テープTPの装着先となるテープフィーダ7を、リール収納装置43が部品実装機6に到着すると直ちに確認することができる。 Further, when the reel storage device 43 arrives at the component mounting machine 6, the notification light AL notifies one component supply reel 41. In such a configuration, the operator immediately attaches the tape feeder 7 to which the component supply tape TP of the component supply reel 41 permitted to be delivered by the reel storage device 43 is attached to the tape feeder 7 when the reel storage device 43 arrives at the component mounting machine 6. You can check.
 また、UI693(報知部)は、複数のテープフィーダ7のうち一のテープフィーダ7と異なるテープフィーダ7に対して一の部品供給リール41に保持されるテープフィーダ7が装着されると、作業者に警告を通知する。かかる構成では、作業者は、部品供給リール41の装着先の間違いに気づいて、適切な処置を取ることができる。 Further, when the UI693 (notification unit) is equipped with the tape feeder 7 held on one component supply reel 41 for the tape feeder 7 different from the tape feeder 7 of the plurality of tape feeders 7, the operator Notify a warning. In such a configuration, the operator can be aware of a mistake in the mounting destination of the component supply reel 41 and take appropriate measures.
 また、テープ装着作業は、テープフィーダ7のテープ挿入口73aに部品供給テープTPを挿入して実行される。そして、テープ挿入口73aに設けられた挿入センサSC(テープセンサ)が、部品供給テープTPを検知することで、テープ装着作業の完了が確認される。かかる構成では、作業者がテープフィーダ7のテープ挿入口73aに部品供給テープTPを挿入したのを挿入センサSCによって検知して、テープ装着作業の完了を確認できる。 Further, the tape mounting work is executed by inserting the component supply tape TP into the tape insertion port 73a of the tape feeder 7. Then, the insertion sensor SC (tape sensor) provided in the tape insertion port 73a detects the component supply tape TP, so that the completion of the tape mounting work is confirmed. In such a configuration, the insertion sensor SC detects that the operator has inserted the component supply tape TP into the tape insertion port 73a of the tape feeder 7, and the completion of the tape mounting work can be confirmed.
 また、リール収納装置43は、Z方向(鉛直方向)に配列された複数のリール収納棚451(リール収納部)を有し、リール収納棚451に部品供給リール41を収納する。かかる構成では、各リール収納棚451に部品供給リール41を個別に収納しつつ、部品供給リール41を部品実装機6へ搬送することができる。 Further, the reel storage device 43 has a plurality of reel storage shelves 451 (reel storage units) arranged in the Z direction (vertical direction), and stores the parts supply reel 41 in the reel storage shelf 451. In such a configuration, the parts supply reel 41 can be conveyed to the parts mounting machine 6 while the parts supply reel 41 is individually stored in each reel storage shelf 451.
 また、リール収納装置43は、複数のリール収納棚451が設けられた内箱45(内側部材)と、内箱45がZ方向に挿脱可能な開口461が上側(一方側)に設けられた外箱46と、外箱46と内箱45とをZ方向に相対的に変位させるアクチュエータ47(駆動ユニット)とを有する。一方、リール収納棚451は、水平方向に開いた取り出し口452を有し、外箱46の内側に位置するリール収納棚451の取り出し口452は外箱46によって閉じられる一方、外箱46から上側に突出したリール収納棚451の取り出し口452は開いている。また、上側のリール収納棚451に収納された部品供給リール41ほどテープ装着作業の対象となる順番が早くなるように、部品供給リール41がリール収納棚451に収納されている。そして、リール収納装置43は、複数のリール収納棚451のうち、テープ装着作業の対象となる一の部品供給リール41を収納する一のリール収納棚451を外箱46から上側に突出させるとともに、一のリール収納棚451より下側のリール収納棚451を外箱46の内側に位置させることで、一の部品供給リール41のみの出庫を許可する。かかる構成では、一の部品供給リール41を収納する一のリール収納棚451を選択的に外箱46から突出させることで、一の部品供給リール41のみの出庫を許可しつつ、他の部品供給リール41の出庫を禁止することができる。 Further, the reel storage device 43 is provided with an inner box 45 (inner member) provided with a plurality of reel storage shelves 451 and an opening 461 in which the inner box 45 can be inserted and removed in the Z direction on the upper side (one side). It has an outer box 46 and an actuator 47 (drive unit) that relatively displaces the outer box 46 and the inner box 45 in the Z direction. On the other hand, the reel storage shelf 451 has a horizontally open take-out port 452, and the take-out port 452 of the reel storage shelf 451 located inside the outer box 46 is closed by the outer box 46, while being above the outer box 46. The take-out port 452 of the reel storage shelf 451 projecting to the top is open. Further, the parts supply reel 41 is stored in the reel storage shelf 451 so that the order in which the tape mounting work is targeted is earlier than that of the parts supply reel 41 stored in the upper reel storage shelf 451. Then, the reel storage device 43 projects one reel storage shelf 451 for storing one component supply reel 41, which is the target of the tape mounting work, from the outer box 46 upward from the plurality of reel storage shelves 451. By locating the reel storage shelf 451 below the one reel storage shelf 451 inside the outer box 46, only one part supply reel 41 is allowed to be delivered. In such a configuration, by selectively projecting one reel storage shelf 451 for storing one parts supply reel 41 from the outer box 46, while allowing delivery of only one parts supply reel 41, other parts are supplied. It is possible to prohibit the delivery of the reel 41.
 なお、上記の例では、内箱45をアクチュエータ47により駆動して、内箱45を外箱46に対して相対的に昇降させている。しかしながら、外箱46を駆動して、内箱45を外箱46に対して相対的に昇降させてもよい。 In the above example, the inner box 45 is driven by the actuator 47 to raise and lower the inner box 45 relative to the outer box 46. However, the outer box 46 may be driven to move the inner box 45 up and down relative to the outer box 46.
 また、部品供給リール41を保管するリール保管ラック32(リール保管部)と、リール保管ラック32から取り出した部品供給リール41をリール収納装置43に収納する作業ロボット36(作業実行部)とを有する部品保管庫3が具備されている。この部品保管庫3は、リール保管ラック32に保管される部品供給リール41のリールID413および部品ID414を対応付けて示す保管情報Isを記憶する記憶部392と、テープ装着作業の対象となる部品供給リール41を保管情報Isに基づき特定して、作業ロボット36によりリール収納装置43に収納する制御部391とを有する。そして、AGV5は、部品保管庫3から部品実装機6へリール収納装置43を搬送する。かかる構成では、テープ装着作業の対象となる部品供給リール41をリールID413および部品ID414によって的確に特定しつつリール収納装置43に収納する作業を、作業者によらずに自動で実行できる。そして、リール収納装置43は、収納する部品供給リール41の全ての出庫を禁止した状態で、部品保管庫3から部品実装機6へと搬送される。したがって、テープ装着作業の対象となる部品供給リール41を、部品実装機6に確実に搬送することができる。 Further, it has a reel storage rack 32 (reel storage unit) for storing the parts supply reel 41 and a work robot 36 (work execution unit) for storing the parts supply reel 41 taken out from the reel storage rack 32 in the reel storage device 43. A parts storage 3 is provided. The parts storage 3 has a storage unit 392 for storing storage information Is indicating the reel ID 413 and the parts ID 414 of the parts supply reel 41 stored in the reel storage rack 32 in association with each other, and a parts supply target for tape mounting work. It has a control unit 391 that identifies the reel 41 based on the storage information Is and stores it in the reel storage device 43 by the work robot 36. Then, the AGV 5 conveys the reel storage device 43 from the parts storage 3 to the parts mounting machine 6. In such a configuration, the work of storing the component supply reel 41, which is the target of the tape mounting operation, in the reel storage device 43 while accurately specifying the component supply reel 41 by the reel ID 413 and the component ID 414 can be automatically executed regardless of the operator. Then, the reel storage device 43 is conveyed from the parts storage 3 to the parts mounting machine 6 in a state where all the parts supply reels 41 to be stored are prohibited from being delivered. Therefore, the component supply reel 41, which is the target of the tape mounting work, can be reliably conveyed to the component mounting machine 6.
 続いては、上記の実施形態の変形例について説明する。また、上記の実施形態との差異部分を中心に説明することとし、共通部分については説明を適宜省略する。ただし、共通する構成を具備することで、同様の効果が奏されることは言うまでもない。 Subsequently, a modified example of the above embodiment will be described. In addition, the description will be centered on the differences from the above-described embodiment, and the description of the common parts will be omitted as appropriate. However, it goes without saying that the same effect can be achieved by having a common configuration.
 図10Bはテープ装着作業のためにAGVおよび部品実装機が協働して実行する動作の第2例を示すタイミングチャートである。リール収納装置43は、AGV5による搬送に伴って部品実装機6に到着すると、テープ装着作業の対象となる一の部品供給リール41の出庫を許可する。また、リール収納装置43は、リール収納棚451からの部品供給リール41の出庫を検知する出庫センサ(例えば光学式のセンサ)を各リール収納棚451について有し、リール収納棚451はその出庫センサによって、当該リール収納棚451からの部品供給リール41の出庫を検出できる。そして、出庫が許可された部品供給リール41を収納する部品供給リール41は、この部品供給リール41の出庫を検知すると、AGV5の制御部551にその旨を通知し、AGV5は、出庫された部品供給リール41のリールID413および部品ID414を部品実装機6に通知する。こうして、リールID413および部品ID414が部品実装機6に通知された後は、図10Aの第1例と同様の動作が実行される。 FIG. 10B is a timing chart showing a second example of an operation in which the AGV and the component mounting machine cooperate to perform the tape mounting work. When the reel storage device 43 arrives at the component mounting machine 6 along with the transfer by the AGV 5, the reel storage device 43 permits the delivery of one component supply reel 41, which is the target of the tape mounting work. Further, the reel storage device 43 has a delivery sensor (for example, an optical sensor) for detecting the delivery of the parts supply reel 41 from the reel storage shelf 451 for each reel storage shelf 451, and the reel storage shelf 451 has a delivery sensor thereof. Therefore, it is possible to detect the delivery of the parts supply reel 41 from the reel storage shelf 451. Then, when the parts supply reel 41 accommodating the parts supply reel 41 for which delivery is permitted detects the delivery of the parts supply reel 41, the control unit 551 of the AGV5 is notified to that effect, and the AGV5 is the part that has been delivered. Notify the component mounting machine 6 of the reel ID 413 and the component ID 414 of the supply reel 41. In this way, after the reel ID 413 and the component ID 414 are notified to the component mounting machine 6, the same operation as in the first example of FIG. 10A is executed.
 図10Cはテープ装着作業のためにAGVおよび部品実装機が協働して実行する動作の第3例を示すタイミングチャートである。リール収納装置43を搬送するAGV5は、部品実装機6に到着すると、当該部品実装機6に到着通知を送信する。この到着通知を受信した部品実装機6は、テープ装着作業の対象となるテープフィーダ7のフィーダセット位置Sを部品補給リストLに基づき確認するとともに、このフィーダセット位置Sに装着されるテープフィーダ7に装着すべき部品供給テープTPを保持する部品供給リール41のリールID413および部品ID414を特定する。そして、部品実装機6は、こうして特定したリールID413および部品ID414を、通信部694(第2通知部)によってAGV5に送信する。 FIG. 10C is a timing chart showing a third example of an operation in which the AGV and the component mounting machine collaborate to perform the tape mounting work. When the AGV 5 that conveys the reel storage device 43 arrives at the component mounting machine 6, it transmits an arrival notification to the component mounting machine 6. Upon receiving this arrival notification, the component mounting machine 6 confirms the feeder set position S of the tape feeder 7 to be tape-attached work based on the parts supply list L, and the tape feeder 7 attached to the feeder set position S. The reel ID 413 and the component ID 414 of the component supply reel 41 holding the component supply tape TP to be mounted on the component supply reel 41 are specified. Then, the component mounting machine 6 transmits the reel ID 413 and the component ID 414 identified in this way to the AGV 5 by the communication unit 694 (second notification unit).
 AGV5は、受信したリールID413および部品ID414が付された一の部品供給リール41の出庫をリール収納装置43に許可させる。したがって、作業者は、当該一の部品供給リール41をリール収納装置43から取り出すことができる。また、部品実装機6は、部品補給リストLに基づき特定したフィーダセット位置Sに装着されたテープフィーダ7の報知ライトALを点灯させる。したがって、作業者は、リール収納装置43から取り出した一の部品供給リール41の部品供給テープTPを、報知ライトALが点灯するテープフィーダ7に装着する。部品実装機6は、テープ装着作業の対象となるテープフィーダ7内の挿入センサSCがオンしたのを確認すると、テープ装着作業の完了通知をAGV5に送信する。なお、部品実装機6は、誤装着を検知した場合には、作業者に対して誤装着警告を報知して、部品供給テープTPの装着のやり直しを求める。 The AGV5 allows the reel storage device 43 to issue the one component supply reel 41 to which the received reel ID 413 and component ID 414 are attached. Therefore, the operator can take out the one component supply reel 41 from the reel storage device 43. Further, the component mounting machine 6 turns on the notification light AL of the tape feeder 7 mounted at the feeder set position S specified based on the component supply list L. Therefore, the operator attaches the component supply tape TP of one component supply reel 41 taken out from the reel storage device 43 to the tape feeder 7 in which the notification light AL is turned on. When the component mounting machine 6 confirms that the insertion sensor SC in the tape feeder 7, which is the target of the tape mounting work, is turned on, the component mounting machine 6 transmits a notification of completion of the tape mounting work to the AGV 5. When the component mounting machine 6 detects erroneous mounting, it notifies the operator of the erroneous mounting warning and requests that the component supply tape TP be remounted.
 また、部品実装機6(制御部691)は、当該部品実装機6においてテープ装着作業の対象となっているテープフィーダ7が存在するかを、部品補給リストLに基づき確認する。そして、該当のテープフィーダ7が存在する場合には、部品実装機6は、上記と同様にして、対象の部品供給リール41を部品補給リストLに基づき特定して、当該部品供給リール41のリールID413および部品ID414を通信部694(第1通知部)によってAGV5に通知する。これによって、上記と同様の動作が繰り返される。 Further, the component mounting machine 6 (control unit 691) confirms whether or not the tape feeder 7 that is the target of the tape mounting work exists in the component mounting machine 6 based on the component supply list L. Then, when the corresponding tape feeder 7 exists, the component mounting machine 6 specifies the target component supply reel 41 based on the component supply list L in the same manner as described above, and the reel of the component supply reel 41 is specified. The ID 413 and the component ID 414 are notified to the AGV 5 by the communication unit 694 (first notification unit). As a result, the same operation as described above is repeated.
 一方、部品実装機6は、該当のテープフィーダ7が存在しない場合、換言すれば、当該部品実装機6でテープ装着作業の対象となった全てのテープフィーダ7に対する部品供給テープTPの装着が完了した場合には、当該部品実装機6に対する全てのテープ装着作業が完了したことを示す通知を、通信部694(第3通知部)によりAGV5に送信する。この通知を受信したAGV5は、次にテープ装着作業の対象となる部品実装機6へ向けて、リール収納装置43の搬送を開始する。 On the other hand, if the corresponding tape feeder 7 does not exist, the component mounting machine 6 completes mounting of the component supply tape TP on all the tape feeders 7 that are the targets of the tape mounting work in the component mounting machine 6. If so, the communication unit 694 (third notification unit) transmits to the AGV 5 a notification indicating that all the tape mounting operations for the component mounting machine 6 have been completed. Upon receiving this notification, the AGV 5 starts transporting the reel storage device 43 to the component mounting machine 6 which is the target of the tape mounting work.
 かかる構成では、部品実装機6の複数のテープフィーダ7のうち、先のテープフィーダ7(第1のテープフィーダ)と次のテープフィーダ7(第2のテープフィーダ)に対してテープ装着作業が順に実行される場合には、次のような動作が実行される。すなわち、先のテープフィーダ7に対するテープ装着作業の完了が確認されると、次のテープフィーダ7に対するテープ装着作業で当該次のテープフィーダ7へ装着すべき一の部品供給リール41(のリールID413および部品ID414)が、部品実装機6の通信部694(第1通知部)からAGV5に通知される。かかる構成では、テープ装着作業が繰り返し行われる場合において、AGV5の制御部551は、各テープ装着作業の対象となる部品供給リール41を的確に確認しつつ、リール収納装置43からの出庫を許可することができる。 In such a configuration, among the plurality of tape feeders 7 of the component mounting machine 6, the tape mounting work is sequentially performed on the first tape feeder 7 (first tape feeder) and the next tape feeder 7 (second tape feeder). When executed, the following operations are executed. That is, when the completion of the tape mounting work on the previous tape feeder 7 is confirmed, one component supply reel 41 (reel ID 413 and reel ID 413) to be mounted on the next tape feeder 7 in the tape mounting work on the next tape feeder 7 is confirmed. The component ID 414) is notified to the AGV 5 from the communication unit 694 (first notification unit) of the component mounting machine 6. In such a configuration, when the tape mounting work is repeatedly performed, the control unit 551 of the AGV5 permits the delivery from the reel storage device 43 while accurately confirming the component supply reel 41 that is the target of each tape mounting work. be able to.
 また、リール収納装置43が部品実装機6に到着すると、部品実装機6の通信部694(第2通知部)が、テープ装着作業の対象となる一の部品供給リール41(のリールID413および部品ID414)をAGV5に通知する。かかる構成では、AGV5の制御部551は、テープ装着作業のためにリール収納装置43からの出庫を許可すべき部品供給リール41を、部品実装機6への到着とともに確認することができる。 Further, when the reel storage device 43 arrives at the component mounting machine 6, the communication unit 694 (second notification unit) of the component mounting machine 6 announces one component supply reel 41 (reel ID 413 and parts) to be tape-attached. ID414) is notified to AGV5. In such a configuration, the control unit 551 of the AGV 5 can confirm the component supply reel 41 that should be permitted to be delivered from the reel storage device 43 for the tape mounting work upon arrival at the component mounting machine 6.
 また、部品実装システム1の複数の部品実装機6のうち、先の部品実装機6(第1の部品実装機)と次の部品実装機6(第2の部品実装機)に順番にテープ装着作業が実行される場合には、次のような動作が実行される。すなわち、先の部品実装機6でテープ装着作業の対象となった全てのテープフィーダ7に対する部品供給テープTPの装着の完了が確認されると、通信部694(第3通知部)がその旨をAGV5に通知する。かかる構成では、先の部品実装機6に対する全てのテープ装着作業が完了すると、AGV5は、この通知を受け取って、次の部品実装機6へのリール収納装置43の搬送を開始することができる。 Further, among the plurality of component mounting machines 6 of the component mounting system 1, the tape is attached to the previous component mounting machine 6 (first component mounting machine) and the next component mounting machine 6 (second component mounting machine) in order. When the work is executed, the following operations are executed. That is, when it is confirmed by the component mounting machine 6 that the component supply tape TP has been mounted on all the tape feeders 7 that are the targets of the tape mounting work, the communication unit 694 (third notification unit) notifies that effect. Notify AGV5. In such a configuration, when all the tape mounting operations on the previous component mounting machine 6 are completed, the AGV 5 can receive this notification and start the transfer of the reel storage device 43 to the next component mounting machine 6.
 なお、図10A~図10Cの第1例~第3例において、AGV5(補給部品運搬装置49)と部品実装機6との間の通信は、コンピュータ2を介して実行してもよい。図10Dは、テープ装着作業のためにAGVおよび部品実装機が協働して実行する動作の第4例を示すタイミングチャートである。図10Dの第4例は、AGV5と部品実装機6との間の通信を、コンピュータ2を介して実行する点で図10Bの第2例と異なり、その他の点は図10Bの第2例と共通する。なお、図10Aの第1例および図10Cの第3例も、図10Dの第4例と同様に、コンピュータ2を介した通信により実行できる。 In the first to third examples of FIGS. 10A to 10C, the communication between the AGV 5 (replenishment component transporting device 49) and the component mounting machine 6 may be executed via the computer 2. FIG. 10D is a timing chart showing a fourth example of an operation in which the AGV and the component mounting machine collaborate to perform the tape mounting work. The fourth example of FIG. 10D differs from the second example of FIG. 10B in that communication between the AGV 5 and the component mounting machine 6 is executed via the computer 2, and the other points are the same as the second example of FIG. 10B. Common. The first example of FIG. 10A and the third example of FIG. 10C can also be executed by communication via the computer 2 as in the fourth example of FIG. 10D.
 このように上記の実施形態では、部品実装システム1が本発明の「部品実装システム」の一例に相当し、部品供給リール41が本発明の「部品供給リール」の一例に相当し、リール収納装置43が本発明の「リール収納装置」の一例に相当し、補給部品運搬装置49が本発明の「補給部品運搬装置」の一例に相当し、AGV5が本発明の「搬送ロボット」の一例に相当し、部品実装機6が本発明の「部品実装機」の一例に相当し、テープフィーダ7が本発明の「テープフィーダ」の一例に相当し、報知ライトALが本発明の「報知部」の一例に相当し、基板Bが本発明の「基板」の一例に相当し、部品Eが本発明の「部品」の一例に相当し、部品供給テープTPが本発明の「部品供給テープ」の一例に相当する。 As described above, in the above embodiment, the component mounting system 1 corresponds to an example of the "component mounting system" of the present invention, and the component supply reel 41 corresponds to an example of the "component supply reel" of the present invention, and the reel storage device. 43 corresponds to an example of the "reel storage device" of the present invention, the spare parts transport device 49 corresponds to an example of the "replenishment parts transport device" of the present invention, and AGV5 corresponds to an example of the "transfer robot" of the present invention. However, the component mounting machine 6 corresponds to an example of the "component mounting machine" of the present invention, the tape feeder 7 corresponds to an example of the "tape feeder" of the present invention, and the notification light AL corresponds to the "notifying unit" of the present invention. The substrate B corresponds to an example of the "board" of the present invention, the component E corresponds to an example of the "component" of the present invention, and the component supply tape TP corresponds to an example of the "component supply tape" of the present invention. Corresponds to.
 なお、本発明は上記実施形態に限定されるものではなく、その趣旨を逸脱しない限りにおいて上述したものに対して種々の変更を加えることが可能である。例えば、テープフィーダ7の種類は、上記のように2本の部品供給テープTPを装着できるテープフィーダ7に限られない。したがって、1本の部品供給テープTPのみが装着できるテープフィーダ7に対して、部品供給テープTPを装着するテープ装着作業においても、上記と同様に構成できる。 It should be noted that the present invention is not limited to the above-described embodiment, and various modifications can be made to the above-mentioned one without departing from the spirit of the present invention. For example, the type of the tape feeder 7 is not limited to the tape feeder 7 to which the two component supply tapes TP can be mounted as described above. Therefore, the tape feeder 7 to which only one component supply tape TP can be attached can be configured in the same manner as described above in the tape attachment operation for attaching the component supply tape TP.
 この場合、テープ装着作業は、対象となるテープフィーダ7に既に装着された部品供給テープTPに対して、新たな部品供給テープTPを接続するスプライシング作業によって実行される。そこで、スプライシング作業の対象となる部品供給テープTPを保持する部品供給リール41を、部品保管庫3においてリール収納装置43に収納して、このリール収納装置43を部品保管庫3から部品実装機6へ搬送すればよい。なお、このタイプのテープフィーダ7には、挿入センサSCが設けられていない。したがって、テープ装着作業の完了を挿入センサSCによって確認することができない。そこで、AGV5のUI554を活用することができる。 In this case, the tape mounting work is executed by the splicing work of connecting a new component supply tape TP to the component supply tape TP already mounted on the target tape feeder 7. Therefore, the parts supply reel 41 holding the parts supply tape TP to be spliced is stored in the reel storage device 43 in the parts storage 3, and the reel storage device 43 is stored in the parts storage 3 to the parts mounting machine 6. It should be transported to. The tape feeder 7 of this type is not provided with the insertion sensor SC. Therefore, the completion of the tape mounting work cannot be confirmed by the insertion sensor SC. Therefore, the UI554 of AGV5 can be utilized.
 つまり、AGV5が部品実装機6に到着して停止すると、テープ装着作業の対象となる部品供給テープTPを装着すべきテープフィーダ7のフィーダセット位置SがAGV5のUI554に表示される。かかる表示は、例えば部品実装機6がフィーダセット位置SをAGV5に通知することで実行できる。そして、作業者は、リール収納装置43によって出庫が許可された一の部品供給リール41から引き出した部品供給テープTPを、UI554に表示されたフィーダセット位置Sのテープフィーダ7に装着する(スプライシング作業)。 That is, when the AGV 5 arrives at the component mounting machine 6 and stops, the feeder set position S of the tape feeder 7 to which the component supply tape TP to be the target of the tape mounting work should be mounted is displayed on the UI 554 of the AGV 5. Such display can be executed, for example, by the component mounting machine 6 notifying the AGV 5 of the feeder set position S. Then, the operator attaches the component supply tape TP pulled out from one component supply reel 41 whose delivery is permitted by the reel storage device 43 to the tape feeder 7 at the feeder set position S displayed on the UI 554 (splicing operation). ).
 スプライシング作業を完了すると、作業者は、UI554にその旨を入力する。この入力は、例えばUI554に表示された該当のボタンにタッチすること等で行うことができる。かかる構成では、挿入センサSCが設けられていないテープフィーダ7を用いる場合であっても、作業者によるUI554への入力操作に基づき、AGV5はテープ装着作業の完了を確認できる。 When the splicing work is completed, the worker inputs that fact in the UI 554. This input can be performed, for example, by touching the corresponding button displayed on the UI 554. In such a configuration, even when the tape feeder 7 not provided with the insertion sensor SC is used, the AGV 5 can confirm the completion of the tape mounting work based on the input operation to the UI 554 by the operator.
 また、上記の例では、部品実装機6に部品補給リストLを通知するタイミングは特に説明しなかった。しかしながら、かかるタイミングは種々考えられる。例えば、コンピュータ2が、部品補給リストLを作成した時点で、部品保管庫3、AGV5および部品実装機6のそれぞれに部品補給リストLを送信してもよい。あるいは、部品保管庫3あるいはAGV5がコンピュータ2から受信した部品補給リストLを部品実装機6に転送してもよい。なお、部品実装機6への部品補給リストLの通知は、部品補給リストLのうち、当該部品実装機6に対して実行されるテープ装着作業に対応するリストのみを抽出して行えばよい。 Further, in the above example, the timing of notifying the component supply list L to the component mounting machine 6 is not particularly described. However, various timings can be considered. For example, when the computer 2 creates the parts supply list L, the parts supply list L may be transmitted to each of the parts storage 3, the AGV 5, and the parts mounting machine 6. Alternatively, the parts supply list L received from the parts storage 3 or the AGV 5 from the computer 2 may be transferred to the parts mounting machine 6. The notification of the component supply list L to the component mounting machine 6 may be performed by extracting only the list corresponding to the tape mounting work performed on the component mounting machine 6 from the component supply list L.
 また、AGV5による搬送に伴って、リール収納装置43が部品実装機6に到着すると、リール収納装置43に収納される複数の部品供給リール41を示す部品補給リストLを、AGV5の通信部553(第4通知部)が部品実装機6に通知してもよい。この場合、部品実装機6は、複数のテープフィーダ7のうち、テープ装着作業の対象となるテープフィーダ7をAGV5から受信した部品補給リストLに基づき特定する。かかる構成では、リール収納装置43が部品実装機6に到着すると、部品実装機6は、テープ装着作業の対象となるテープフィーダ7を部品補給リストLに基づき直ちに特定することができる。 Further, when the reel storage device 43 arrives at the parts mounting machine 6 along with the transfer by the AGV5, the parts supply list L indicating the plurality of parts supply reels 41 stored in the reel storage device 43 is displayed on the communication unit 553 of the AGV5. The fourth notification unit) may notify the component mounting machine 6. In this case, the component mounting machine 6 specifies the tape feeder 7 to be the target of the tape mounting work among the plurality of tape feeders 7 based on the component supply list L received from the AGV 5. In such a configuration, when the reel storage device 43 arrives at the component mounting machine 6, the component mounting machine 6 can immediately identify the tape feeder 7 to be the target of the tape mounting work based on the component supply list L.
 図11Aはリール収納装置の第1変形例を示す図である。このリール収納装置43では、内箱45は、外箱46に固定された状態で外箱46に収納されている。また、内箱45の複数のリール収納棚451のそれぞれは、リールコンベア453を底部に有しており、リールコンベア453が部品供給リール41を水平方向に駆動することで、部品供給リール41を取り出し口452から排出できる。こうして排出された部品供給リール41は、取り出し口452から外箱46の底面463へ落下する。また、外箱46は、水平方向に開いた排出口464を有し、底面463へ落下した部品供給リール41は、排出口464から排出される。 FIG. 11A is a diagram showing a first modification of the reel storage device. In the reel storage device 43, the inner box 45 is stored in the outer box 46 in a state of being fixed to the outer box 46. Further, each of the plurality of reel storage shelves 451 of the inner box 45 has a reel conveyor 453 at the bottom, and the reel conveyor 453 drives the parts supply reel 41 in the horizontal direction to take out the parts supply reel 41. It can be discharged from the mouth 452. The component supply reel 41 discharged in this way falls from the take-out port 452 to the bottom surface 463 of the outer box 46. Further, the outer box 46 has a discharge port 464 opened in the horizontal direction, and the component supply reel 41 that has fallen to the bottom surface 463 is discharged from the discharge port 464.
 そして、リール収納装置43は、テープ装着作業の対象となる一の部品供給リール41のみを選択的にリール収納棚451から排出する一方、他の部品供給リール41のリール収納棚451からの排出を禁止する。また、上述と同様に、リール収納装置43は、一の部品供給リール41に対するテープ装着作業の完了が確認されるまでは、他の部品供給リール41の出庫(すなわち、リール収納棚451からの排出)を禁止した状態を継続する。ちなみに、かかるリールコンベア453の動作は、制御部551によって制御することができる。 Then, the reel storage device 43 selectively discharges only one component supply reel 41, which is the target of the tape mounting work, from the reel storage shelf 451 while discharging the other component supply reel 41 from the reel storage shelf 451. restrict. Further, similarly to the above, the reel storage device 43 discharges the other parts supply reel 41 from the delivery (that is, the reel storage shelf 451) until the completion of the tape mounting work on one component supply reel 41 is confirmed. ) Is prohibited. Incidentally, the operation of the reel conveyor 453 can be controlled by the control unit 551.
 この変形例では、リール収納装置43は、複数のリール収納棚451(リール収納部)が設けられた内箱45(内側部材)と、内箱45を収納する外箱46(外側部材)とを有し、この外箱46は排出口464を有する。また、複数のリール収納棚451のそれぞれは、部品供給リール41を排出するリールコンベア453(リール排出機構)を有し、リールコンベア453によってリール収納棚451から排出された部品供給リール41が、外箱46の排出口464から排出される。そして、リール収納装置43は、複数のリール収納棚451のうち、テープ装着作業の対象となる一の部品供給リール41を収納する一のリール収納棚451に一の部品供給リール41を排出させることで、一の部品供給リール41のみの出庫(排出口464からの排出)を許可する。かかる構成では、複数のリール収納棚451のうち一のリール収納棚451に選択的に部品供給リール41を排出させることで、一の部品供給リール41のみの出庫を許可しつつ、他の部品供給リール41の出庫を禁止することができる。 In this modification, the reel storage device 43 includes an inner box 45 (inner member) provided with a plurality of reel storage shelves 451 (reel storage portions) and an outer box 46 (outer member) for storing the inner box 45. The outer box 46 has an outlet 464. Further, each of the plurality of reel storage shelves 451 has a reel conveyor 453 (reel discharge mechanism) for discharging the parts supply reel 41, and the parts supply reel 41 discharged from the reel storage shelf 451 by the reel conveyor 453 is outside. It is discharged from the discharge port 464 of the box 46. Then, the reel storage device 43 discharges one component supply reel 41 to one reel storage shelf 451 that stores one component supply reel 41 to be tape-attached work among the plurality of reel storage shelves 451. Then, only one component supply reel 41 is allowed to be delivered (discharged from the discharge port 464). In such a configuration, the parts supply reel 41 is selectively discharged to one of the reel storage shelves 451 out of the plurality of reel storage shelves 451 to allow the delivery of only one parts supply reel 41 while supplying other parts. It is possible to prohibit the delivery of the reel 41.
 ちなみに、外箱46には、開口461が設けられており、開口461を介して、内箱45を外箱46から取り出すことができる。したがって、部品保管庫3において、内箱45に部品供給リール41を収納する際には、こうして内箱45が取り出される。 Incidentally, the outer box 46 is provided with an opening 461, and the inner box 45 can be taken out from the outer box 46 through the opening 461. Therefore, when the parts supply reel 41 is stored in the inner box 45 in the parts storage 3, the inner box 45 is thus taken out.
 図11Bはリール収納装置の第2変形例を示す図である。このリール収納装置43では、リール収納ケース44が、Z方向に配列された複数のリール収納棚441を有し、各リール収納棚441に部品供給リール41が収納される。リール収納棚441は水平方向に開いた取り出し口442が設けられ、取り出し口442を介してリール収納棚441に部品供給リール41を挿脱することができる。 FIG. 11B is a diagram showing a second modification of the reel storage device. In the reel storage device 43, the reel storage case 44 has a plurality of reel storage shelves 441 arranged in the Z direction, and the parts supply reel 41 is stored in each reel storage shelf 441. The reel storage shelf 441 is provided with a take-out port 442 that is open in the horizontal direction, and the component supply reel 41 can be inserted and removed from the reel storage shelf 441 via the take-out port 442.
 また、リール収納棚441は、取り出し口442を開閉する扉443を有している。そして、扉443が閉じたリール収納棚441からの部品供給リール41の取り出しが禁止され、扉443が開いたリール収納棚441からの部品供給リール41の取り出しが許可される。かかるリール収納装置43は、部品供給リール41の出庫の際には、テープ装着作業の対象となる一の部品供給リール41を収納する一のリール収納棚441の扉443を開き、他のリール収納棚441の扉443を閉じる。これによって、作業者は、扉443が開いたリール収納棚441から一の部品供給リール41を取り出して、テープ装着作業を実行することができる。 Further, the reel storage shelf 441 has a door 443 that opens and closes the take-out port 442. Then, the removal of the parts supply reel 41 from the reel storage shelf 441 with the door 443 closed is prohibited, and the removal of the parts supply reel 41 from the reel storage shelf 441 with the door 443 open is permitted. When the parts supply reel 41 is delivered, the reel storage device 43 opens the door 443 of one reel storage shelf 441 for storing one parts supply reel 41 to be tape-attached work, and stores the other reels. Close the door 443 on the shelf 441. As a result, the operator can take out one part supply reel 41 from the reel storage shelf 441 with the door 443 open and execute the tape mounting operation.
 この変形例では、複数のリール収納棚441(リール収納部)のそれぞれは、水平方向の一方側に設けられた取り出し口452と、取り出し口452を開閉する扉443とを有する。そして、リール収納装置43は、複数のリール収納棚441のうち、テープ装着作業の対象となる一の部品供給リール41を収納する一のリール収納棚441の扉443のみを開いて、他のリール収納棚441の扉443を閉じることで、一の部品供給リール41のみの出庫を許可する。かかる構成では、複数のリール収納棚441のうち一のリール収納棚441の扉443を選択的に開くことで、一の部品供給リール41のみの出庫を許可しつつ、他の部品供給リール41の出庫を禁止することができる。 In this modification, each of the plurality of reel storage shelves 441 (reel storage unit) has a take-out port 452 provided on one side in the horizontal direction and a door 443 that opens and closes the take-out port 452. Then, the reel storage device 43 opens only the door 443 of one reel storage shelf 441 that stores one component supply reel 41 to be tape-attached work among the plurality of reel storage shelves 441, and other reels. By closing the door 443 of the storage shelf 441, only one component supply reel 41 is allowed to be delivered. In such a configuration, by selectively opening the door 443 of one of the reel storage shelves 441 among the plurality of reel storage shelves 441, the delivery of only one part supply reel 41 is permitted, and the other parts supply reel 41 Issuance can be prohibited.
 図11Cはリール収納装置の第3変形例を示す図である。第3変形例のリール収納装置43は、ロック機構444を設けた点で第2変形例のリール収納装置43と異なり、その他の点で第2変形例のリール収納装置43と共通する。つまり、このリール収納装置43では、各リール収納棚441は、取り出し口442を開閉する扉443を施錠あるいは開場するロック機構444を有する。 FIG. 11C is a diagram showing a third modification example of the reel storage device. The reel storage device 43 of the third modification is different from the reel storage device 43 of the second modification in that the lock mechanism 444 is provided, and is common to the reel storage device 43 of the second modification in other respects. That is, in the reel storage device 43, each reel storage shelf 441 has a lock mechanism 444 that locks or opens the door 443 that opens and closes the take-out port 442.
 作業者が扉443を開くまでは、全ての扉443は閉じた状態で、施錠はされていない。一方、複数の扉443のうちの一の扉443を作業者が開くと、リール収納装置43は、他の扉443をロック機構444によって施錠する。これによって、作業者な、リール収納装置43に収納される複数の部品供給リール41のうち、一の部品供給リール41のみをリール収納装置43から取り出すことができる。 Until the worker opens the door 443, all the doors 443 are closed and unlocked. On the other hand, when the operator opens the door 443 of one of the plurality of doors 443, the reel storage device 43 locks the other door 443 by the lock mechanism 444. As a result, of the plurality of component supply reels 41 stored in the reel storage device 43, which is a worker, only one component supply reel 41 can be taken out from the reel storage device 43.
 この変形例では、複数のリール収納棚441(リール収納部)のそれぞれは、水平方向の一方側に設けられた取り出し口442と、取り出し口442を開閉する扉443と、扉443を施錠あるいは開錠するロック機構444とを有する。そして、リール収納装置43は、複数のリール収納棚441のそれぞれの扉443を開錠した状態において、リール収納棚441のうち、テープ装着作業の対象となる一の部品供給リール41を収納する一のリール収納棚441の扉443が作業者により開かれると、他のリール収納棚441の扉443を施錠することで、一の部品供給リール41のみの出庫を許可する。こうして、複数のリール収納棚441のうち一のリール収納棚441の扉443が開かれると、他のリール収納棚441の扉443を施錠することで、一の部品供給リール41のみの出庫を許可しつつ、他の部品供給リール41の出庫を禁止することができる。 In this modification, each of the plurality of reel storage shelves 441 (reel storage unit) locks or opens the take-out port 442 provided on one side in the horizontal direction, the door 443 that opens and closes the take-out port 442, and the door 443. It has a locking mechanism 444 to lock. Then, the reel storage device 43 stores one part supply reel 41 of the reel storage shelves 441, which is the target of the tape mounting work, in a state where the door 443 of each of the plurality of reel storage shelves 441 is unlocked. When the door 443 of the reel storage shelf 441 is opened by the operator, the door 443 of the other reel storage shelf 441 is locked to allow the delivery of only one part supply reel 41. In this way, when the door 443 of one reel storage shelf 441 out of the plurality of reel storage shelves 441 is opened, the door 443 of the other reel storage shelf 441 is locked to allow delivery of only one part supply reel 41. However, it is possible to prohibit the delivery of other parts supply reels 41.
 また、部品保管庫3の構成を変形してもよい。図12Aは部品保管庫の一例の内部構成を模式的に示す平面図であり、図12Bは図12Aの部品保管庫の内部構成を模式的に示す側面図である。この変形例に係る部品保管庫3の筐体35は、矩形状の出庫窓353を有し、この出庫窓353は図示を省略する扉によって開閉される。AGV5によって部品保管庫3まで搬送されてきたリール収納ケース44は、部品保管庫3の筐体35に外側から接触しつつ、出庫窓353を介して筐体35の内部に対向する。なお、内箱45を有するリール収納ケース44については、リール収納ケース44の内箱45が筐体35の内部に対向する。そして、作業ロボット36は、このリール収納ケース44(内箱45)に対して入庫部31を挿入する。 Further, the configuration of the parts storage 3 may be modified. 12A is a plan view schematically showing the internal configuration of an example of the parts storage, and FIG. 12B is a side view schematically showing the internal configuration of the parts storage of FIG. 12A. The housing 35 of the parts storage 3 according to this modification has a rectangular delivery window 353, and the delivery window 353 is opened and closed by a door (not shown). The reel storage case 44, which has been conveyed to the parts storage 3 by the AGV5, faces the inside of the housing 35 through the delivery window 353 while contacting the housing 35 of the parts storage 3 from the outside. Regarding the reel storage case 44 having the inner box 45, the inner box 45 of the reel storage case 44 faces the inside of the housing 35. Then, the work robot 36 inserts the storage unit 31 into the reel storage case 44 (inner box 45).
 かかる変形例では、出庫部34を設ける必要がないため、部品保管庫3を小型化できる。また、AGV5と出庫部34との間でリール収納ケース44(内箱45)を受け渡す必要がないため、作業時間の短縮を図ることができる。 In such a modified example, since it is not necessary to provide the delivery unit 34, the parts storage 3 can be miniaturized. Further, since it is not necessary to transfer the reel storage case 44 (inner box 45) between the AGV 5 and the delivery unit 34, the working time can be shortened.
 また、図2Bおよび図2C並びに図12Aおよび図12Bの実施形態では、AGV5により搬送されてきたリール収納装置43に対して作業ロボット36が部品供給リール41を挿入している。しかしながら、部品保管庫3の筐体35にリール収納装置43を保管しておき、部品補給リストLが示す部品供給リール41をこのリール収納装置43に予め挿入しておき、AGV5が部品保管庫3に到着すると、部品保管庫3からAGV5にこのリール収納装置43を受け渡してもよい。 Further, in the embodiments of FIGS. 2B and 2C and FIGS. 12A and 12B, the working robot 36 inserts the parts supply reel 41 into the reel storage device 43 conveyed by the AGV 5. However, the reel storage device 43 is stored in the housing 35 of the parts storage 3, the parts supply reel 41 shown in the parts supply list L is inserted into the reel storage device 43 in advance, and the AGV 5 is the parts storage 3. When arriving at, the reel storage device 43 may be handed over from the parts storage 3 to the AGV 5.
 また、部品実装システム1に具備される部品保管庫3の個数は1個に限られず複数であってもよい。この場合、AGV5が複数の部品保管庫3を経由して、各部品保管庫3がテープ装着作業に必要な部品供給リール41をリール収納装置43に収納してもよい。 Further, the number of the component storage 3 provided in the component mounting system 1 is not limited to one, and may be a plurality. In this case, the AGV 5 may pass through the plurality of parts storages 3, and each parts storage 3 may store the parts supply reel 41 required for the tape mounting work in the reel storage device 43.
 1…部品実装システム
 41…部品供給リール
 43…リール収納装置
 49…補給部品運搬装置
 5…AGV(搬送ロボット)
 6…部品実装機
 7…テープフィーダ
 AL…報知ライト(報知部)
 B…基板
 E…部品
 TP…部品供給テープ
 
 
1 ... Parts mounting system 41 ... Parts supply reel 43 ... Reel storage device 49 ... Supply parts transport device 5 ... AGV (transport robot)
6 ... Parts mounting machine 7 ... Tape feeder AL ... Notification light (Notification unit)
B ... Board E ... Parts TP ... Parts supply tape

Claims (17)

  1.  複数のテープフィーダを有して、前記テープフィーダに装着された部品供給テープを前記テープフィーダによって送ることで前記部品供給テープに収納された部品を供給して、当該部品を基板に実装する部品実装機と、
     前記部品供給テープをそれぞれ保持する複数の部品供給リールを収納するリール収納装置を、前記部品供給リールから引き出した前記部品供給テープを前記テープフィーダに装着するテープ装着作業のために搬送ロボットにより前記部品実装機へ搬送する補給部品運搬装置と、
     作業者への報知を行う報知部と
    を備え、
     前記搬送ロボットに伴って前記部品実装機へ移動する間は、前記リール収納装置は、収納する部品供給リールの全ての出庫を禁止し、
     前記搬送ロボットに伴って前記部品実装機に到着すると、前記リール収納装置は、収納する前記部品供給リールのうち、前記テープ装着作業の対象となる一の部品供給リールのみの出庫を許可するとともに他の部品供給リールの出庫を禁止し、
     前記報知部は、前記複数のテープフィーダのうち前記テープ装着作業の対象となる一のテープフィーダを報知する部品実装システム。
    A component mounting having a plurality of tape feeders and feeding a component supply tape mounted on the tape feeder by the tape feeder to supply components stored in the component supply tape and mounting the component on a board. Machine and
    A reel storage device for accommodating a plurality of component supply reels for holding the component supply tapes is attached to the tape feeder by a transfer robot for tape mounting work. A supply parts carrier that transports to the mounting machine,
    Equipped with a notification unit that notifies workers
    While moving to the component mounting machine with the transfer robot, the reel storage device prohibits all delivery of the component supply reel to be stored.
    Upon arriving at the component mounting machine with the transfer robot, the reel storage device permits delivery of only one component supply reel that is the target of the tape mounting work among the component supply reels to be stored, and the other. Prohibiting the delivery of parts supply reels,
    The notification unit is a component mounting system that notifies one of the plurality of tape feeders, which is the target of the tape mounting work.
  2.  前記報知部は、前記リール収納装置が前記部品実装機に到着すると、前記一のテープフィーダを報知する請求項1に記載の部品実装システム。 The component mounting system according to claim 1, wherein the notification unit notifies the tape feeder when the reel storage device arrives at the component mounting machine.
  3.  前記複数のテープフィーダのうち、第1のテープフィーダおよび第2のテープフィーダに対して前記テープ装着作業が順に実行される場合に、前記第1のテープフィーダに対する前記テープ装着作業の完了を確認すると、前記第2のテープフィーダに対する前記テープ装着作業で前記第2のテープフィーダへ装着すべき前記一の部品供給リールを前記補給部品運搬装置に通知する第1通知部が設けられた請求項1または2に記載の部品実装システム。 When the tape mounting work is sequentially executed for the first tape feeder and the second tape feeder among the plurality of tape feeders, the completion of the tape mounting work for the first tape feeder is confirmed. 1. 2. The component mounting system according to 2.
  4.  前記リール収納装置が前記部品実装機に到着すると、前記テープ装着作業の対象となる前記一の部品供給リールを前記補給部品運搬装置に通知する第2通知部が設けられた請求項1ないし3のいずれか一項に記載の部品実装システム。 Claims 1 to 3 provided with a second notification unit for notifying the spare parts transporting device of the one parts supply reel to be the target of the tape mounting work when the reel storage device arrives at the parts mounting machine. The component mounting system described in any one of the items.
  5.  前記報知部は、前記複数のテープフィーダのうち前記一のテープフィーダと異なるテープフィーダに対して前記一の部品供給リールに保持される前記テープフィーダが装着されると、作業者に警告を通知する請求項1ないし4のいずれか一項に記載の部品実装システム。 The notification unit notifies the operator of a warning when the tape feeder held on the one component supply reel is attached to a tape feeder different from the one tape feeder among the plurality of tape feeders. The component mounting system according to any one of claims 1 to 4.
  6.  前記テープ装着作業は、前記テープフィーダのテープ挿入口に前記部品供給テープを挿入して実行され、
     前記テープ挿入口に設けられたテープセンサが、前記部品供給テープを検知することで、前記テープ装着作業の完了を確認する請求項1ないし5のいずれか一項に記載の部品実装システム。
    The tape mounting operation is executed by inserting the component supply tape into the tape insertion slot of the tape feeder.
    The component mounting system according to any one of claims 1 to 5, wherein a tape sensor provided in the tape insertion port detects the component supply tape to confirm the completion of the tape mounting operation.
  7.  前記テープ装着作業は、前記テープフィーダに装着済みの前記部品供給テープに前記テープ装着作業の対象となる前記部品供給テープを接続するスプライシングによって実行され、
     作業者の入力操作を受け付ける入力操作部が、前記入力操作を確認することで、前記テープ装着作業の完了を確認する請求項1ないし5のいずれか一項に記載の部品実装システム。
    The tape mounting operation is executed by splicing to connect the component supply tape, which is the target of the tape mounting operation, to the component supply tape already mounted on the tape feeder.
    The component mounting system according to any one of claims 1 to 5, wherein an input operation unit that accepts an input operation of an operator confirms the completion of the tape mounting operation by confirming the input operation.
  8.  第1の部品実装機および第2の部品実装機のそれぞれが前記部品実装機として設けられ、前記第1の部品実装機の前記複数のテープフィーダのうち前記テープ装着作業の対象となる第1の対象フィーダと、前記第2の部品実装機の前記複数のテープフィーダのうち前記テープ装着作業の対象となる第2の対象フィーダとに対して順に前記テープ装着作業が実行される場合に、前記第1の部品実装機の前記第1の対象フィーダの全てに対する前記テープ装着作業の完了を確認すると、前記第1の部品実装機について前記テープ装着作業が完了したことを前記補給部品運搬装置に通知する第3通知部が設けられた請求項1ないし7のいずれか一項に記載の部品実装システム。 Each of the first component mounting machine and the second component mounting machine is provided as the component mounting machine, and the first of the plurality of tape feeders of the first component mounting machine, which is the target of the tape mounting work. When the tape mounting work is sequentially executed for the target feeder and the second target feeder that is the target of the tape mounting work among the plurality of tape feeders of the second component mounting machine, the first When the completion of the tape mounting work for all of the first target feeders of the component mounting machine 1 is confirmed, the spare parts transporting device is notified that the tape mounting work has been completed for the first component mounting machine. The component mounting system according to any one of claims 1 to 7, wherein a third notification unit is provided.
  9.  前記リール収納装置が前記部品実装機に到着すると、前記リール収納装置に収納される前記複数の部品供給リールを示すリストを前記部品実装機に通知する第4通知部が設けられ、
     前記部品実装機は、前記複数のテープフィーダのうち、前記テープ装着作業の対象となる前記テープフィーダを前記リストに基づき特定する請求項1ないし8のいずれか一項に記載の部品実装システム。
    When the reel storage device arrives at the component mounting machine, a fourth notification unit is provided to notify the component mounting machine of a list showing the plurality of component supply reels stored in the reel storage device.
    The component mounting system according to any one of claims 1 to 8, wherein the component mounting machine specifies the tape feeder to be the target of the tape mounting operation among the plurality of tape feeders based on the list.
  10.  前記リール収納装置は、鉛直方向に配列された複数のリール収納部を有し、前記リール収納部に前記部品供給リールを収納する請求項1ないし9のいずれか一項に記載の部品実装システム。 The component mounting system according to any one of claims 1 to 9, wherein the reel storage device has a plurality of reel storage units arranged in the vertical direction, and stores the component supply reel in the reel storage unit.
  11.  前記リール収納装置は、前記複数のリール収納部が設けられた内側部材と、前記内側部材が前記鉛直方向に挿脱可能な開口が前記鉛直方向の一方側に設けられた外側部材と、前記外側部材と前記内側部材とを前記鉛直方向に相対的に変位させる駆動ユニットとを有し、
     前記リール収納部は、水平方向に開いた取り出し口を有し、
     前記外側部材の内側に位置する前記リール収納部の前記取り出し口は前記外側部材によって閉じられる一方、前記外側部材から前記鉛直方向の前記一方側に突出した前記リール収納部の前記取り出し口は開いており、
     前記一方側の前記リール収納部に収納された前記部品供給リールほど前記テープ装着作業の対象となる順番が早くなるように、前記部品供給リールが前記リール収納部に収納され、
     前記リール収納装置は、前記複数のリール収納部のうち、前記テープ装着作業の対象となる一の部品供給リールを収納する一のリール収納部を前記外側部材から前記一方側に突出させるとともに、前記一のリール収納部より前記一方側の反対側の前記リール収納部を前記外側部材の内側に位置させることで、前記一の部品供給リールのみの出庫を許可する請求項10に記載の部品実装システム。
    The reel storage device includes an inner member provided with the plurality of reel storage portions, an outer member having an opening in which the inner member can be inserted and removed in the vertical direction on one side in the vertical direction, and the outer side. It has a drive unit that relatively displaces the member and the inner member in the vertical direction.
    The reel storage unit has a horizontally open take-out port.
    The take-out port of the reel storage portion located inside the outer member is closed by the outer member, while the take-out port of the reel storage portion projecting from the outer member to the one side in the vertical direction is opened. Reel,
    The parts supply reel is stored in the reel storage unit so that the order in which the tape mounting work is targeted is earlier as the component supply reel is stored in the reel storage unit on one side.
    In the reel storage device, among the plurality of reel storage units, one reel storage unit that stores one component supply reel to be the target of the tape mounting work is projected from the outer member to the one side, and the said. The component mounting system according to claim 10, wherein the reel storage section on the opposite side of the one reel storage section is located inside the outer member to allow delivery of only the one component supply reel. ..
  12.  前記リール収納装置は、前記複数のリール収納部が設けられた内側部材と、前記内側部材を収納する外側部材とを有し、
     前記外側部材は排出口を有し、
     前記複数のリール収納部のそれぞれは、前記部品供給リールを排出するリール排出機構を有し、
     前記リール排出機構によって前記リール収納部から排出された前記部品供給リールが、前記外側部材の前記排出口から排出され、
     前記リール収納装置は、前記複数のリール収納部のうち、前記テープ装着作業の対象となる一の部品供給リールを収納する一のリール収納部に前記一の部品供給リールを排出させることで、前記一の部品供給リールのみの出庫を許可する請求項10に記載の部品実装システム。
    The reel storage device has an inner member provided with the plurality of reel storage portions and an outer member for storing the inner member.
    The outer member has an outlet and
    Each of the plurality of reel storage units has a reel discharge mechanism for discharging the component supply reel.
    The component supply reel discharged from the reel storage unit by the reel discharge mechanism is discharged from the discharge port of the outer member.
    The reel storage device discharges the one component supply reel to one reel storage unit that stores one component supply reel that is the target of the tape mounting work among the plurality of reel storage sections. The component mounting system according to claim 10, wherein only one component supply reel is allowed to be delivered.
  13.  前記複数のリール収納部のそれぞれは、水平方向の一方側に設けられた取り出し口と、前記取り出し口を開閉する扉とを有し、
     前記リール収納装置は、前記複数のリール収納部のうち、前記テープ装着作業の対象となる一の部品供給リールを収納する一のリール収納部の扉のみを開いて、他のリール収納部の扉を閉じることで、前記一の部品供給リールのみの出庫を許可する請求項10に記載の部品実装システム。
    Each of the plurality of reel storage portions has a take-out port provided on one side in the horizontal direction and a door for opening and closing the take-out port.
    The reel storage device opens only the door of one reel storage unit that stores one component supply reel that is the target of the tape mounting work among the plurality of reel storage units, and opens the door of the other reel storage unit. The component mounting system according to claim 10, wherein the delivery of only one component supply reel is permitted by closing.
  14.  前記複数のリール収納部のそれぞれは、水平方向の一方側に設けられた取り出し口と、前記取り出し口を開閉する扉と、前記扉を施錠あるいは開錠するロック機構とを有し、
     前記リール収納装置は、前記複数のリール収納部のそれぞれの前記扉を開錠した状態において、前記複数のリール収納部のうち、前記テープ装着作業の対象となる一の部品供給リールを収納する一のリール収納部の前記扉が開かれると、他のリール収納部の前記扉を施錠することで、前記一の部品供給リールのみの出庫を許可する請求項10に記載の部品実装システム。
    Each of the plurality of reel storage portions has a take-out port provided on one side in the horizontal direction, a door for opening and closing the take-out port, and a lock mechanism for locking or unlocking the door.
    The reel storage device stores one component supply reel that is the target of the tape mounting work among the plurality of reel storage units in a state where the doors of the plurality of reel storage units are unlocked. The component mounting system according to claim 10, wherein when the door of the reel storage unit is opened, the door of the other reel storage unit is locked to allow delivery of only the one component supply reel.
  15.  前記部品供給リールを保管するリール保管部と、前記リール保管部から取り出した前記部品供給リールを前記リール収納装置に収納する作業実行部とを有する部品保管庫をさらに備え、
     前記部品供給リールには、前記部品供給リールを識別するリールIDと、前記部品供給リールが保持する前記部品供給テープに収納される部品を識別する部品IDとが付され、
     前記部品保管庫は、前記リール保管部に保管される前記部品供給リールの前記リールIDおよび前記部品IDを対応付けて示す保管情報を記憶する記憶部と、前記テープ装着作業の対象となる前記部品供給リールを前記保管情報に基づき特定して、前記作業実行部により前記リール収納装置に収納する制御部とを有し、
     前記搬送ロボットは、部品保管庫から部品実装機へ前記リール収納装置を搬送する請求項1ないし14のいずれか一項に記載の部品実装システム。
    A parts storage having a reel storage unit for storing the parts supply reel and a work execution unit for storing the parts supply reel taken out from the reel storage unit in the reel storage device is further provided.
    The component supply reel is assigned a reel ID for identifying the component supply reel and a component ID for identifying the component stored in the component supply tape held by the component supply reel.
    The parts storage unit includes a storage unit that stores storage information indicating the reel ID of the parts supply reel stored in the reel storage unit and the parts ID in association with each other, and the parts to be the target of the tape mounting work. It has a control unit that specifies a supply reel based on the storage information and stores it in the reel storage device by the work execution unit.
    The component mounting system according to any one of claims 1 to 14, wherein the transfer robot transfers the reel storage device from the component storage to the component mounting machine.
  16.  複数のテープフィーダを有して、前記テープフィーダに装着された部品供給テープを前記テープフィーダによって送ることで前記部品供給テープに収納された部品を供給して、当該部品を基板に実装する部品実装機で使用される前記部品供給テープをそれぞれ保持する複数の部品供給リールをリール収納装置に収納する工程と、
     前記部品供給リールから引き出した前記部品供給テープを前記テープフィーダに装着するテープ装着作業のために、前記リール収納装置を前記部品実装機へ搬送ロボットにより搬送する工程と、
     報知部が作業者への報知を行う工程と
    を備え、
     前記搬送ロボットに伴って前記部品実装機へ移動する間は、前記リール収納装置は、収納する部品供給リールの全ての出庫を禁止し、
     前記搬送ロボットに伴って前記部品実装機に到着すると、前記リール収納装置は、収納する前記部品供給リールのうち、前記テープ装着作業の対象となる一の部品供給リールのみの出庫を許可するとともに他の部品供給リールの出庫を禁止し、
     前記報知部は、前記複数のテープフィーダのうち前記テープ装着作業の対象となる一のテープフィーダを報知する部品補給方法。
    A component mounting having a plurality of tape feeders and feeding a component supply tape mounted on the tape feeder by the tape feeder to supply components stored in the component supply tape and mounting the component on a board. The process of storing a plurality of parts supply reels for holding the parts supply tape used in the machine in the reel storage device, and
    A process of transporting the reel storage device to the component mounting machine by a transfer robot for tape mounting work of mounting the component supply tape drawn from the component supply reel to the tape feeder.
    It is equipped with a process in which the notification unit notifies the worker.
    While moving to the component mounting machine with the transfer robot, the reel storage device prohibits all delivery of the component supply reel to be stored.
    Upon arriving at the component mounting machine with the transfer robot, the reel storage device permits delivery of only one component supply reel that is the target of the tape mounting work among the component supply reels to be stored, and the other. Prohibiting the delivery of parts supply reels,
    The notification unit is a component replenishment method for notifying one of the plurality of tape feeders, which is the target of the tape mounting operation.
  17.  複数のテープフィーダを有して、前記テープフィーダに装着された部品供給テープを前記テープフィーダによって送ることで前記部品供給テープに収納された部品を供給して、当該部品を基板に実装する部品実装機で使用される前記部品供給テープをそれぞれ保持する複数の部品供給リールを収納するリール収納装置と、
     前記部品供給リールから引き出した前記部品供給テープを前記テープフィーダに装着するテープ装着作業のために、前記リール収納装置を前記部品実装機へ搬送する搬送ロボットと
    を備え、
     前記搬送ロボットに伴って前記部品実装機へ移動する間は、前記リール収納装置は、収納する部品供給リールの全ての出庫を禁止し、
     前記搬送ロボットに伴って前記部品実装機に到着すると、前記リール収納装置は、収納する前記部品供給リールのうち、前記テープ装着作業の対象となる一の部品供給リールのみの出庫を許可するとともに他の部品供給リールの出庫を禁止する補給部品運搬装置。
    A component mounting having a plurality of tape feeders and feeding a component supply tape mounted on the tape feeder by the tape feeder to supply components stored in the component supply tape and mounting the component on a board. A reel storage device that stores a plurality of parts supply reels that hold the parts supply tape used in the machine, and
    A transfer robot for transporting the reel storage device to the component mounting machine is provided for tape mounting work of mounting the component supply tape drawn from the component supply reel to the tape feeder.
    While moving to the component mounting machine with the transfer robot, the reel storage device prohibits all delivery of the component supply reel to be stored.
    Upon arriving at the component mounting machine with the transfer robot, the reel storage device permits delivery of only one component supply reel that is the target of the tape mounting work among the component supply reels to be stored, and the other. Parts supply A supply parts carrier that prohibits the delivery of reels.
PCT/JP2020/049292 2020-12-30 2020-12-30 Component mounting system, component replenishment method, and replenishing component transportation device WO2022145037A1 (en)

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