WO2022041747A1 - Auxiliary wire feeding apparatus for motor winding - Google Patents
Auxiliary wire feeding apparatus for motor winding Download PDFInfo
- Publication number
- WO2022041747A1 WO2022041747A1 PCT/CN2021/086561 CN2021086561W WO2022041747A1 WO 2022041747 A1 WO2022041747 A1 WO 2022041747A1 CN 2021086561 W CN2021086561 W CN 2021086561W WO 2022041747 A1 WO2022041747 A1 WO 2022041747A1
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- WO
- WIPO (PCT)
- Prior art keywords
- wire
- side plate
- wheel
- unit
- rotating plate
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/18—Driven rotary elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/20—Co-operating surfaces mounted for relative movement
- B65H59/22—Co-operating surfaces mounted for relative movement and arranged to apply pressure to material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/36—Floating elements compensating for irregularities in supply or take-up of material
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Definitions
- the invention relates to the related field of auxiliary wire feeding, in particular to an auxiliary wire feeding device for motor winding.
- a motor is a device that converts electrical energy into mechanical energy, converting electrical energy into mechanical energy. It mainly includes an electromagnet winding or distributed stator winding for generating a magnetic field and a rotating armature or rotor. When the motor is assembled, the stator needs to be wound, and a complete winding coil is formed through the winding, so as to form a magnetic field after being energized, and a changing magnetic force is generated through electromagnetic induction to drive the rotor to rotate. powerful.
- stator winding of the motor is of great significance to the working performance of the motor, the requirements for the winding machine are getting higher and higher, so as to ensure that the winding of the stator is neat, the tightness of the winding is uniform, and the adjacent wires are arranged side by side. cloth on the stator.
- the winding machine itself drives the fixed stator to rotate, and after the wire is fed through the wire feeding mechanism, the winding machine precisely controls the left and right movement of the wire to make it evenly wound on the outer surface of the stator.
- the auxiliary wire feeding device used in the winding machine feeds the wire evenly, so that the wire is evenly wound on the outer surface of the stator.
- the basic function of the wire feeding device is to adjust the level of the wire, so that the wire can be stably fed. , Under the condition that the rotating speed of the fixed stator of the winding machine is constant, the feeding speed of the wire needs to be adjusted appropriately.
- the auxiliary wire feeding device needs to adjust the feeding speed of the wire, but the adjustment cannot affect the main tightness of the wire, the wire must be kept in a tight state to avoid the loose coil wound on the stator; therefore, the market urgently needs to develop a
- the auxiliary wire feeding device is used for the motor winding to help people solve the existing problems.
- the purpose of the present invention is to provide an auxiliary wire feeding device for motor winding, so as to solve the problem that the current wire feeding device proposed in the above-mentioned background art cannot achieve a balance between adjusting the feeding speed and maintaining the tight state of the wire.
- an auxiliary wire feeding device for motor winding comprising an installation side plate, a tightness adjusting unit is mounted on the mounting side plate, and the tightness adjusting unit includes a rotating plate and a first Three drive motors, the third drive motor is located at the rear end of the installation side plate, the rotating plate is located in the middle of the front end of the installation side plate, the output shaft of the third drive motor is fixed to the rotating plate through the installation side plate, the upper end of the front end of the rotating plate An upper adjusting wheel is installed, the upper adjusting wheel is connected with the rotating plate through a bearing, the front end of the rotating plate is installed with a lower adjusting wheel along the lower end of the upper adjusting wheel, the lower adjusting wheel and the rotating plate are connected by a sliding block, and the sliding block and the lower adjusting wheel Through the bearing connection, the sliding block is slidably connected with the rotating plate, and a plurality of lower adjustment wheels are installed.
- the front ends of the plurality of lower adjustment wheels are connected by a horizontal connecting rod.
- a cylinder is installed at the lower end of the rod, the output rod of the cylinder is fixedly connected with the horizontal connecting rod, a fixed inner core is arranged in the middle of the upper adjustment wheel, and a rubber layer is arranged in the middle of the outer surface of the upper adjustment wheel, and the rubber layer It is connected with the fixed inner core by a buffer spring and a rubber pressure block.
- the rubber pressure block is located on the outside of the buffer spring.
- the two ends of the buffer spring are fixedly connected with the rubber pressure block and the fixed inner core respectively.
- the core center is a circular array of centers.
- annular groove formed by a triangular inclined portion is provided in the middle of the outer portion of the upper adjusting wheel and the lower adjusting wheel, which can meet the needs of conveying wires of different diameters and improve the versatility.
- an incoming line unit is installed on the upper end of the front end of the installation side plate, the incoming line unit includes a fixed L-shaped plate and a second drive motor, the fixed L-shaped plate and the installation side plate are fixed by bolts, and the first The second drive motor is located at the rear end of the installation side plate.
- the front end of the fixed L-shaped plate is provided with an upper gear along the front end of the second drive motor.
- the second drive motor passes through the installation side plate and is fixed to the upper gear.
- the lower end of the upper gear A lower gear is provided, the lower gear is connected with the fixed L-shaped plate through a bearing, and the lower gear is meshed with the upper gear, which can drive the wire to be transported smoothly at a certain speed, and ensure that the speed of the conveying member is equal.
- an upper pressing wheel is installed on the front end of the upper gear
- a lower pressing wheel is installed on the front end of the lower gear
- a pulley is installed on the front end of the upper pressing wheel
- the front ends of the pulleys and the lower pressing wheels are provided with vertical connecting rods.
- the vertical connecting rods are fixedly connected with the fixed L-shaped plate, and the upper pressing
- the outer middle of the wheel and the lower pinch wheel is also provided with an annular groove formed by a triangular inclined part, which can make multiple upper pinch wheels and lower pinch wheels rotate synchronously and anisotropically to the middle, drive the movement of the wire, and ensure the safety of the wire. enter the level.
- the front end of the installation side plate is installed with a leveling unit along one side of the incoming line unit, and the leveling unit includes a rotating disc, a rotating rod, a pressing wheel and a first driving motor.
- the first driving motor It is located at the rear end of the installation side plate, the rotating disc, the rotating rod and the pressure wheel are located at the front end of the installation side plate, the pressure wheel is located in the middle of one end of the rotating rod, the pressure wheel is rotatably connected with the rotating rod, and the output shaft of the first drive motor passes through the installation
- the side plate is connected with the rotating disc and the rotating rod, which can ensure that the wire entry position of the wire entry unit is level before the wire rod enters the thread entry unit.
- the rotating plate is provided with a limit slot
- the limit slot is provided with a plurality of limit slots
- the radians of the multiple limit slots are the same
- a limit column is provided at the corresponding position of the installation side plate and the limit slot
- the limit column is composed of a cylinder and a disc.
- the diameter of the cylinder is smaller than the width of the limit slot
- the diameter of the disc is greater than the width of the limit slot, which can ensure that the limiter restricts the rotation of the rotating plate when it rotates, and avoids the upper and lower ends during the rotation process.
- the distance between the position and the installation side plate is different, which leads to the twisting of the rotating plate during the wire conveying process because the rotating plate does not rotate vertically.
- a wire wheel is installed at the front end of the rotating plate along one side of the lower adjusting wheel, the wire wheel is connected with the rotating plate through a bearing, a lower support plate is fixedly connected to the lower end of the front end of the rotating plate, and the cylinder is fixed on the The upper end of the lower support plate can lead out the wire after adjusting the wire tension at a constant speed.
- a wire outlet unit is installed at the lower end of the front end of the installation side plate, the wire outlet unit has the same structure as the wire inlet unit, the wire inlet and outlet directions of the wire outlet unit and the wire inlet unit are opposite, and the front end of the installation side plate is along the outlet wire.
- a vertical wire unit is installed between the unit and the slack adjustment unit and between the wire entry unit and the slack adjustment unit.
- the inside of the vertical wire unit is provided with conveying balls on both sides, which can ensure the verticality of the wire during the conveying process. The level of the wire is guaranteed to be level when it enters the winding machine.
- the horizontal connecting rod fixed by the piston rod of the cylinder is pulled and moved downward, and there is a lower adjusting wheel between the horizontal connecting rod and the rotating plate, and the lower adjusting wheel and the rotating plate are connected by a sliding block.
- the sliding block and the lower adjusting wheel are connected by bearings, and the sliding block is slidingly connected with the rotating plate, so the lower adjusting wheel moves downward as a whole, the distance between the lower adjusting wheel and the upper adjusting wheel increases, and the stroke of the wire rod increases to adjust the tightness of the wire rod.
- the rotating plate rotates under the action of the third drive motor connected to the reducer, and the limit post on the installation side plate rotates in the limit groove of the rotating plate to drive the entire rotating plate to rotate a certain angle.
- the rotating plate is clockwise
- the contact surface of the wire with the lower adjusting wheel when entering increases, and the contact surface with the wire wheel when going out increases, the wire is tightened at the entry position and the exit position, and the tightness of the wire is also adjusted. Under the action of the wire, it can ensure that the wire is kept in a tight state when it enters the winding machine, so as to prevent it from being wound loosely;
- a series of structures such as a fixed inner core, a buffer spring, a rubber pressure block, and a rubber layer are added to the inside of the upper adjusting wheel.
- the buffer spring is always kept in a compressed state under the action of the wire pressing the rubber layer, and the cylinder works.
- the horizontal connecting rod and the lower adjusting wheel are driven downward as a whole, the entire wire is further tightened. At this time, if the speed of the equipment is slowed down to match the larger width of the stator, the wire will definitely loosen, even if the speed is adjusted.
- the speed adjustment of the adjustment unit cooperates to complete the further tightening of the wire, but the change process of the tightness of the wire in the middle will also affect the coil winding of the stator if it is not treated.
- rubber layer and a series of structures when the speed slows down and the wire tends to loosen, the compression effect on the rubber pressure block and the rubber layer is reduced, the rubber pressure block itself has a certain elastic effect to rebound, and the buffer spring is pressed by the rubber pressure block. It rebounds under the action of lightening, which has a back-compression effect on the wire, and maintains the tight state between the upper adjusting wheel and the wire, thus solving the problem that the current wire feeding device cannot adjust the feeding speed and keep the wire in a tight state. the question of balance;
- the middle position of the section of the upper adjusting wheel is provided with a triangular inclined part, and the middle of the lower adjusting wheel, the upper pressing wheel and the outer side of the lower pressing wheel also has a winding groove formed by the triangular inclined part, which is in contact with the wire. Both sides of the position are always oblique, so it can match the coil winding of wires of different diameters;
- the level of the wire rod is adjusted by the leveling unit, so that the wire rod is finally level with the upper and lower pinch wheels of the wire feed unit.
- the first drive motor rotates the rotating plate counterclockwise
- the rotating rod drives the pressure wheel to rotate counterclockwise accordingly, and the position of the pressure wheel is relatively lowered
- the rotating plate is rotated clockwise by the first drive motor, and the rotation The rod drives the pressing wheel to rotate clockwise accordingly, and the position of the pressing wheel is relatively raised, thus ensuring the level of wire entry;
- the wire rod is always conveyed stably, and the upper pinch wheel and the lower pinch wheel rotate due to the meshing effect of the upper and lower gears.
- a plurality of upper pinch pulleys rotate through the transmission action of pulleys and belts, keeping each upper pinch pulley and lower pinch pulley so that the wire can enter at a stable speed.
- FIG. 1 is a front view of an auxiliary wire feeding device for motor winding according to the present invention
- Fig. 2 is the side view of the leveling unit of the present invention.
- Fig. 3 is the side view of the incoming line unit of the present invention.
- Fig. 4 is the side view of the elastic adjusting unit of the present invention.
- Fig. 5 is the side view of the upper adjusting wheel of the present invention.
- FIG. 6 is a front view of an auxiliary wire feeding device for motor winding according to the present invention after adjustment by the tension adjusting unit.
- an auxiliary wire feeding device for motor winding comprising an installation side plate 1, on which is installed a tightness adjusting unit 4, and the tightness adjusting unit 4 includes The rotating plate 41 and the third driving motor 49, the rotating plate 41 rotates under the action of the third driving motor 49 connected to the reducer, and drives the entire rotating plate 41 to rotate at a certain angle.
- the third drive motor 49 is located at the rear end of the installation side plate 1
- the rotating plate 41 is located in the middle of the front end of the installation side plate 1
- the third drive motor 49 is located in the middle of the front end of the installation side plate 1.
- the output shaft of the three drive motors 49 is fixed to the rotating plate 41 through the installation side plate 1.
- the upper end of the front end of the rotating plate 41 is installed with an upper adjusting wheel 43.
- the upper adjusting wheel 43 and the rotating plate 41 are connected by bearings.
- the lower end of the adjustment wheel 43 is installed with a lower adjustment wheel 44, the lower adjustment wheel 44 is connected with the rotating plate 41 through a sliding block, the sliding block is connected with the lower adjustment wheel 44 through a bearing, the sliding block is slidably connected with the rotating plate 41, and the sliding block is embedded in the rotating plate 41.
- a plurality of lower adjusting wheels 44 are installed, the front ends of the plurality of lower adjusting wheels 44 are connected by a horizontal connecting rod 45, the lower adjusting wheel 44 and the horizontal connecting rod 45 are connected by a bearing, and the lower end of the horizontal connecting rod 45 is installed
- a cylinder 46 the output rod of the cylinder 46 is fixedly connected with the horizontal connecting rod 45
- a fixed inner core 431 is arranged in the middle of the upper adjusting wheel 43
- a rubber layer 434 is arranged in the middle of the outer surface of the upper adjusting wheel 43
- the rubber layer 434 and the fixed inner core 431 are arranged.
- the inner cores 431 are connected by a buffer spring 432 and a rubber pressure block 433.
- the rubber pressure block 433 is located outside the buffer spring 432. Both ends of the buffer spring 432 are fixedly connected to the rubber pressure block 433 and the fixed inner core 431 respectively.
- the buffer spring 432 In the normal conveying process, the buffer spring 432 is always kept in a compressed state, and the wire can be further rebounded when the wire tends to loosen, and the wire can be further compressed, so that the wire and the upper adjusting wheel 43 always maintain a certain tension, and the wire will not When the speed changes, the wire will further compress the buffer spring 432, and the buffer spring 432 will continue to shrink, which is not as fixed as the traditional conveying wheel. Once the wire is too tight, the wire has a high risk of breakage, which can be avoided. In the shutdown caused by wire breakage, the buffer spring 432 and the rubber pressing block 433 are arranged in an annular array with the center of the fixed inner core 431 as the center of the circle.
- the outer middle of the upper adjusting wheel 43 and the lower adjusting wheel 44 is provided with an annular groove formed by a triangular inclined portion 435, which increases the versatility of the device for conveying wires according to the needs of wire rods of different diameters.
- an incoming line unit 3 is installed on the upper end of the front end of the installation side plate 1.
- the incoming line unit 3 includes a fixed L-shaped plate 31 and a second drive motor 36.
- the fixed L-shaped plate 31 and the installation side plate 1 are fixed by bolts, and the second drive The motor 36 is located at the rear end of the installation side plate 1.
- the front end of the fixed L-shaped plate 31 is provided with an upper gear 37 along the front end of the second drive motor 36.
- the second drive motor 36 passes through the installation side plate 1 and is fixed to the upper gear 37.
- the upper gear The lower end of 37 is provided with a lower gear 38 , the lower gear 38 is connected with the fixed L-shaped plate 31 through a bearing, and the lower gear 38 meshes with the upper gear 37 .
- an upper pressing wheel 32 is installed on the front end of the upper gear 37, and a lower pressing wheel 33 is installed on the front end of the lower gear 38. Therefore, the plurality of upper gears 37 and the plurality of lower gears 38 rotate to the middle in a synchronous and reverse direction, driving the wire rod. Conveying forward, the front end of the upper pressing wheel 32 is installed with a pulley 34, so that the plurality of upper pressing wheels 32 move synchronously and in the same direction. Through the belt drive connection, the front end of the pulley 34 and the lower pressing wheel 33 is provided with a vertical connecting rod 35, and the vertical connecting rod 35 is fixedly connected with the fixed L-shaped plate 31. An annular groove formed by the triangular inclined portion 435 is also provided in the middle.
- the front end of the installation side plate 1 is installed with a leveling unit 2 along one side of the wire entry unit 3.
- the leveling unit 2 includes a rotating disc 21, a rotating rod 22, a pressing wheel 23 and a first driving motor 24.
- the length of the rotating rod 22 is It is the vertical distance from the center of the length of the rotating disc 21 to the wire entry position of the wire entry unit 3, so that the adjustment of the wire can be realized.
- the first drive motor 24 is located at the rear end of the installation side plate 1.
- the wheel 23 is located at the front end of the installation side plate 1, the pressure wheel 23 is located in the middle of one end of the rotating rod 22, the pressure wheel 23 is rotatably connected with the rotating rod 22, and the output shaft of the first drive motor 24 passes through the installation side plate 1 and the rotating disk 21 and 21.
- the rotating rod 22 is connected, and when the wire rod enters the high position, the rotating plate 21 is rotated counterclockwise by the first driving motor 24, and the rotating rod 22 drives the pressing wheel 23 to rotate counterclockwise correspondingly, and the position of the pressing wheel 23 is relatively lowered; when the wire rod enters the position When it is low, the first drive motor 24 makes the rotating disc 21 rotate clockwise, the rotating rod 22 drives the pressing wheel 23 to rotate clockwise accordingly, and the position of the pressing wheel 23 is relatively raised, so that the wire is finally pressed against the top of the wire feed unit 3.
- the wheel 32 and the lower pinch wheel 33 are horizontal.
- the rotating plate 41 is provided with a limit slot 42, a plurality of limit slots 42 are provided, and the radians of the plurality of limit slots 42 are the same.
- the column 11 is composed of a cylinder and a disc. The diameter of the cylinder is smaller than the width of the limiting slot 42 , and the diameter of the disc is larger than the width of the limiting slot 42 to ensure that the rotating plate 41 rotates in the vertical direction without deviation.
- the front end of the rotating plate 41 is installed with a wire wheel 48 along one side of the lower adjusting wheel 44, the wire wheel 48 is connected with the rotating plate 41 through a bearing, the lower end of the front end of the rotating plate 41 is fixedly connected with a lower support plate 47, and the cylinder 46 is fixed on the lower end.
- the upper end of the support plate 47 is installed with a wire wheel 48 along one side of the lower adjusting wheel 44, the wire wheel 48 is connected with the rotating plate 41 through a bearing, the lower end of the front end of the rotating plate 41 is fixedly connected with a lower support plate 47, and the cylinder 46 is fixed on the lower end.
- the upper end of the support plate 47 is installed with a wire wheel 48 along one side of the lower adjusting wheel 44, the wire wheel 48 is connected with the rotating plate 41 through a bearing, the lower end of the front end of the rotating plate 41 is fixedly connected with a lower support plate 47, and the cylinder 46 is fixed on the lower end.
- the upper end of the support plate 47 is installed with
- an outlet unit 5 is installed at the lower end of the front end of the installation side plate 1.
- the outlet unit 5 has the same structure as the inlet unit 3.
- the inlet and outlet directions of the outlet unit 5 and the inlet unit 3 are opposite.
- the front end of the installation side plate 1 is along the outlet unit 5.
- a vertical wire unit 6 is installed between the tension adjusting unit 4 and between the wire feed unit 3 and the tension adjusting unit 4 , and conveying balls are provided on both sides of the interior of the vertical wire unit 6 .
- the second drive motor 36 drives the upper gear 37, the upper pinch pulley 32 and the pulley 34 to rotate through the action of the reducer. Therefore, the plurality of upper pinch wheels 32 rotate synchronously and in the same way. Since the upper gear 37 at the rear end of the upper pinch wheel 32 meshes with the lower gear 38 on the lower pinch wheel 33, the plurality of lower pinch wheels 33 rotate in the opposite direction synchronously, driving the The wire between the upper pinch wheel 32 and the lower pinch wheel 33 is transported to the position of the slack adjustment unit 4 through the vertical wire unit 6.
- the exit position is tightened, and the tightness of the wire is also adjusted. Under the action of the two-way elastic structure adjustment, it can ensure that the wire is kept in a tight state when entering the winding machine, so as to prevent it from being wound loose.
- the second drive motor 36 on the wire feed unit 3 first decelerates, and the wire rod in the slack adjustment unit 4 is bound to loosen at this time, and the fixed inner core 431 and the buffer spring 432 in the upper adjustment wheel 43 , a series of structures such as rubber pressure block 433 and rubber layer 434, when the speed slows down and the wire tends to loosen, the compression effect on the rubber pressure block 433 and the rubber layer 434 is reduced, and the rubber pressure block 433 itself has a certain elastic effect.
- the driving motor 36 slowly reduces the rotation speed, and feeds the wire to the winding machine under the action of the upper pinch wheel 32 and the lower pinch wheel 33 .
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- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
An auxiliary wire feeding apparatus for motor winding. The auxiliary wire feeding apparatus for motor winding comprises a mounting side plate (1), and is characterized in that: a tightness adjustment unit (4) is mounted on the mounting side plate (1), the tightness adjustment unit (4) comprises a rotating plate (41) and a third driving motor (49), the third driving motor (49) is located at the rear end of the mounting side plate (1), the rotating plate (41) is located in the middle of the front end of the mounting side plate (1), an output shaft of the third driving motor (49) passes through the mounting side plate (1) and is fixed to the rotating plate (41), upper adjustment wheels (43) are mounted to the upper end of the front end of the rotating plate (41), the upper adjustment wheels (43) are connected to the rotating plate (41) by means of bearings, lower adjustment wheels (44) are mounted to the front end of the rotating plate (41) along the lower ends of the upper adjustment wheels (43), the lower adjustment wheels (44) are connected to the rotating plate (41) by means of sliding blocks, the sliding block are connected to the lower adjustment wheels (44) by means of bearings, the sliding blocks are slidably connected to the rotating plate (41), a plurality of lower adjustment wheels (44) are mounted, the front ends of the plurality of lower adjustment wheels (44) are connected by means of a horizontal connecting rod (45), the lower adjustment wheels (44) are connected to the horizontal connecting rod (45) by means of bearings, cylinders (46) are mounted to the lower end of the horizontal connecting rod (45), output rods of the cylinders (46) are fixedly connected to the horizontal connecting rod (45), fixed inner cores (431) are provided in the middles inside the upper adjustment wheels (43), rubber layers (434) are provided in the middles of the outer surfaces of the upper adjustment wheels (43), the rubber layers (434) and the fixed inner cores (431) are connected by means of buffer springs (432) and rubber pressure blocks (433), the rubber pressure blocks (433) are located on the outer sides of the buffer springs (432), both ends of the buffer springs (432) are fixedly connected to the rubber pressure blocks (433) and the fixed inner cores (431) respectively, and the buffer springs (432) and the rubber pressure blocks (433) are annularly arrayed around the circular centers of the fixed inner cores (431). The technical solution solves the problem of achieving balance in adjusting the feeding speed and maintaining the wire tightness state.
Description
本发明涉及辅助送线相关领域,具体为一种电动机绕线用辅助送线装置。 The invention relates to the related field of auxiliary wire feeding, in particular to an auxiliary wire feeding device for motor winding.
电动机是把电能转换成机械能的一种设备,将电能转变为机械能。它主要包括一个用以产生磁场的电磁铁绕组或分布的定子绕组和一个旋转电枢或转子。电动机在组装时需对定子进行绕线,通过绕线形成完整的绕组线圈,从而在通电后形成磁场,通过电磁感应产生变化的磁力以推动转子转动,同时可增加定子的磁力,使转子转动更有力。由于电动机的定子绕线对电动机的工作性能有着重要意义,因此对于绕线机的要求也越来越高,使其保证定子的绕线整齐,缠绕的松紧度统一,且相邻线体并列排布在定子上。而绕线机自身是通过带动固定的定子转动,通过送线机构送线后,绕线机对线材精度控制左右移动使其均匀缠绕于定子的外表面。A motor is a device that converts electrical energy into mechanical energy, converting electrical energy into mechanical energy. It mainly includes an electromagnet winding or distributed stator winding for generating a magnetic field and a rotating armature or rotor. When the motor is assembled, the stator needs to be wound, and a complete winding coil is formed through the winding, so as to form a magnetic field after being energized, and a changing magnetic force is generated through electromagnetic induction to drive the rotor to rotate. powerful. Since the stator winding of the motor is of great significance to the working performance of the motor, the requirements for the winding machine are getting higher and higher, so as to ensure that the winding of the stator is neat, the tightness of the winding is uniform, and the adjacent wires are arranged side by side. cloth on the stator. The winding machine itself drives the fixed stator to rotate, and after the wire is fed through the wire feeding mechanism, the winding machine precisely controls the left and right movement of the wire to make it evenly wound on the outer surface of the stator.
目前绕线机用的辅助送线装置通过均匀送线,使线材均匀缠绕于定子的外表面,送线装置的基本功能就是调节线材的水平,使线材稳定送入,由于定子的宽度尺寸有差异,在绕线机固定定子转动的转速恒定的情况下,需要适当调节线材的送入速度,At present, the auxiliary wire feeding device used in the winding machine feeds the wire evenly, so that the wire is evenly wound on the outer surface of the stator. The basic function of the wire feeding device is to adjust the level of the wire, so that the wire can be stably fed. , Under the condition that the rotating speed of the fixed stator of the winding machine is constant, the feeding speed of the wire needs to be adjusted appropriately.
由于辅助送线装置需要调节线材的送入速度,但是调节后又不能影响线材的主要松紧程度,线材还必须要保持紧绷状态进入,避免缠绕到定子上的线圈松散;因此市场急需研制一种电动机绕线用辅助送线装置来帮助人们解决现有的问题。Since the auxiliary wire feeding device needs to adjust the feeding speed of the wire, but the adjustment cannot affect the main tightness of the wire, the wire must be kept in a tight state to avoid the loose coil wound on the stator; therefore, the market urgently needs to develop a The auxiliary wire feeding device is used for the motor winding to help people solve the existing problems.
本发明的目的在于提供一种电动机绕线用辅助送线装置,以解决上述背景技术中提出的目前的送线装置不能在调节送入速度和保持线材紧绷状态中取得平衡的问题。The purpose of the present invention is to provide an auxiliary wire feeding device for motor winding, so as to solve the problem that the current wire feeding device proposed in the above-mentioned background art cannot achieve a balance between adjusting the feeding speed and maintaining the tight state of the wire.
为实现上述目的,本发明提供如下技术方案:一种电动机绕线用辅助送线装置,包括安装侧板,所述安装侧板上安装有松紧调节单元,所述松紧调节单元包括转动板和第三驱动电机,第三驱动电机位于安装侧板的后端,转动板位于安装侧板前端的中间,第三驱动电机的输出轴穿过安装侧板与转动板固定,所述转动板前端的上端安装有上调节轮,上调节轮与转动板通过轴承连接,所述转动板前端沿上调节轮的下端安装有下调节轮,下调节轮与转动板通过滑动块连接,滑动块与下调节轮通过轴承连接,滑动块与转动板滑动连接,下调节轮安装有多个,多个所述下调节轮的前端通过水平连接杆连接,下调节轮与水平连接杆通过轴承连接,所述水平连接杆的下端安装有气缸,气缸的输出杆与水平连接杆固定连接,所述上调节轮内部的中间设置有固定内芯,所述上调节轮外表面的中间设置有橡胶层,所述橡胶层和固定内芯之间通过缓冲弹簧和橡胶压块连接,橡胶压块位于缓冲弹簧的外侧,缓冲弹簧的两端分别与橡胶压块和固定内芯固定连接,缓冲弹簧和橡胶压块以固定内芯圆心为圆心环形阵列。In order to achieve the above purpose, the present invention provides the following technical solutions: an auxiliary wire feeding device for motor winding, comprising an installation side plate, a tightness adjusting unit is mounted on the mounting side plate, and the tightness adjusting unit includes a rotating plate and a first Three drive motors, the third drive motor is located at the rear end of the installation side plate, the rotating plate is located in the middle of the front end of the installation side plate, the output shaft of the third drive motor is fixed to the rotating plate through the installation side plate, the upper end of the front end of the rotating plate An upper adjusting wheel is installed, the upper adjusting wheel is connected with the rotating plate through a bearing, the front end of the rotating plate is installed with a lower adjusting wheel along the lower end of the upper adjusting wheel, the lower adjusting wheel and the rotating plate are connected by a sliding block, and the sliding block and the lower adjusting wheel Through the bearing connection, the sliding block is slidably connected with the rotating plate, and a plurality of lower adjustment wheels are installed. The front ends of the plurality of lower adjustment wheels are connected by a horizontal connecting rod. A cylinder is installed at the lower end of the rod, the output rod of the cylinder is fixedly connected with the horizontal connecting rod, a fixed inner core is arranged in the middle of the upper adjustment wheel, and a rubber layer is arranged in the middle of the outer surface of the upper adjustment wheel, and the rubber layer It is connected with the fixed inner core by a buffer spring and a rubber pressure block. The rubber pressure block is located on the outside of the buffer spring. The two ends of the buffer spring are fixedly connected with the rubber pressure block and the fixed inner core respectively. The core center is a circular array of centers.
在进一步的实施例中,所述上调节轮和下调节轮外部的中间均设置有由三角斜部形成的环形槽,能够适应不同直径线材的输送需要,提高通用性。In a further embodiment, an annular groove formed by a triangular inclined portion is provided in the middle of the outer portion of the upper adjusting wheel and the lower adjusting wheel, which can meet the needs of conveying wires of different diameters and improve the versatility.
在进一步的实施例中,所述安装侧板前端的上端安装有进线单元,所述进线单元包括固定L型板和第二驱动电机,固定L型板与安装侧板通过螺栓固定,第二驱动电机位于安装侧板的后端,所述固定L型板前端沿第二驱动电机的前端设置有上齿轮,第二驱动电机穿过安装侧板与上齿轮固定,所述上齿轮的下端设置有下齿轮,下齿轮与固定L型板通过轴承连接,下齿轮与上齿轮啮合,能够带动线材以一定速度平稳的进行输送,且保证输送构件的速度均等。In a further embodiment, an incoming line unit is installed on the upper end of the front end of the installation side plate, the incoming line unit includes a fixed L-shaped plate and a second drive motor, the fixed L-shaped plate and the installation side plate are fixed by bolts, and the first The second drive motor is located at the rear end of the installation side plate. The front end of the fixed L-shaped plate is provided with an upper gear along the front end of the second drive motor. The second drive motor passes through the installation side plate and is fixed to the upper gear. The lower end of the upper gear A lower gear is provided, the lower gear is connected with the fixed L-shaped plate through a bearing, and the lower gear is meshed with the upper gear, which can drive the wire to be transported smoothly at a certain speed, and ensure that the speed of the conveying member is equal.
在进一步的实施例中,所述上齿轮的前端安装有上压紧轮,所述下齿轮的前端安装有下压紧轮,所述上压紧轮的前端安装有皮带轮,上压紧轮和下压紧轮均设置有多个,多个皮带轮通过皮带传动连接,所述皮带轮和下压紧轮的前端设置有竖向连接杆,竖向连接杆与固定L型板固定连接,上压紧轮和下压紧轮外部的中间同样设置有由三角斜部形成的环形槽,能够使多个上压紧轮和下压紧轮同步异向的向中间转动,带动线材的运动,保证线材的进入水平。In a further embodiment, an upper pressing wheel is installed on the front end of the upper gear, a lower pressing wheel is installed on the front end of the lower gear, a pulley is installed on the front end of the upper pressing wheel, and the upper pressing wheel and There are a plurality of lower pressing wheels, and the plurality of pulleys are connected by belt transmission. The front ends of the pulleys and the lower pressing wheels are provided with vertical connecting rods. The vertical connecting rods are fixedly connected with the fixed L-shaped plate, and the upper pressing The outer middle of the wheel and the lower pinch wheel is also provided with an annular groove formed by a triangular inclined part, which can make multiple upper pinch wheels and lower pinch wheels rotate synchronously and anisotropically to the middle, drive the movement of the wire, and ensure the safety of the wire. enter the level.
在进一步的实施例中,所述安装侧板前端沿进线单元的一侧安装有调水平单元,所述调水平单元包括转动盘、转动杆、压轮和第一驱动电机,第一驱动电机位于安装侧板的后端,转动盘、转动杆和压轮位于安装侧板的前端,压轮位于转动杆一端的中间,压轮与转动杆转动连接,第一驱动电机的输出轴穿过安装侧板与转动盘和转动杆连接,能够保证线材进入进线单元前与进线单元的进线位置水平。In a further embodiment, the front end of the installation side plate is installed with a leveling unit along one side of the incoming line unit, and the leveling unit includes a rotating disc, a rotating rod, a pressing wheel and a first driving motor. The first driving motor It is located at the rear end of the installation side plate, the rotating disc, the rotating rod and the pressure wheel are located at the front end of the installation side plate, the pressure wheel is located in the middle of one end of the rotating rod, the pressure wheel is rotatably connected with the rotating rod, and the output shaft of the first drive motor passes through the installation The side plate is connected with the rotating disc and the rotating rod, which can ensure that the wire entry position of the wire entry unit is level before the wire rod enters the thread entry unit.
在进一步的实施例中,所述转动板上设置有限位槽,限位槽设置有多个,多个限位槽的弧度相同,所述安装侧板与限位槽对应位置设置有限位柱,限位柱由圆柱和圆盘构成,圆柱的直径小于限位槽的宽度,圆盘的直径大于限位槽的宽度,能够保证转动板转动时有限位件限制其转动,避免转动过程中上下端位置与安装侧板之间的距离不同,导致线材输送过程中由于转动板不为竖向转动而扭曲。In a further embodiment, the rotating plate is provided with a limit slot, the limit slot is provided with a plurality of limit slots, and the radians of the multiple limit slots are the same, and a limit column is provided at the corresponding position of the installation side plate and the limit slot, The limit column is composed of a cylinder and a disc. The diameter of the cylinder is smaller than the width of the limit slot, and the diameter of the disc is greater than the width of the limit slot, which can ensure that the limiter restricts the rotation of the rotating plate when it rotates, and avoids the upper and lower ends during the rotation process. The distance between the position and the installation side plate is different, which leads to the twisting of the rotating plate during the wire conveying process because the rotating plate does not rotate vertically.
在进一步的实施例中,所述转动板前端沿下调节轮的一侧安装有导线轮,导线轮与转动板通过轴承连接,所述转动板前端的下端固定连接有下支撑板,气缸固定于下支撑板的上端,能够将调节线张度后的线材匀速导出。In a further embodiment, a wire wheel is installed at the front end of the rotating plate along one side of the lower adjusting wheel, the wire wheel is connected with the rotating plate through a bearing, a lower support plate is fixedly connected to the lower end of the front end of the rotating plate, and the cylinder is fixed on the The upper end of the lower support plate can lead out the wire after adjusting the wire tension at a constant speed.
在进一步的实施例中,所述安装侧板前端的下端安装有出线单元,出线单元与进线单元的结构相同,出线单元与进线单元的进出线方向相反,所述安装侧板前端沿出线单元与松紧调节单元之间以及进线单元与松紧调节单元之间安装有竖向导线单元,竖向导线单元内部的两侧设置有输送滚珠,能够保证输送过程中线材的竖直,以及出线时线材的水平,保证其进入绕线机时的水平。In a further embodiment, a wire outlet unit is installed at the lower end of the front end of the installation side plate, the wire outlet unit has the same structure as the wire inlet unit, the wire inlet and outlet directions of the wire outlet unit and the wire inlet unit are opposite, and the front end of the installation side plate is along the outlet wire. A vertical wire unit is installed between the unit and the slack adjustment unit and between the wire entry unit and the slack adjustment unit. The inside of the vertical wire unit is provided with conveying balls on both sides, which can ensure the verticality of the wire during the conveying process. The level of the wire is guaranteed to be level when it enters the winding machine.
1、该发明中,通过气缸工作,气缸的活塞杆固定的水平连接杆被拉动向下运动,而水平连接杆与转动板之间有下调节轮,下调节轮与转动板通过滑动块连接,滑动块与下调节轮通过轴承连接,滑动块与转动板滑动连接,因此下调节轮整体向下移动,下调节轮与上调节轮之间的距离增加,线材通过的行程增加从而调节线材的松紧程度;而转动板在第三驱动电机连通减速机的作用下转动,安装侧板上的限位柱在转动板的限位槽内转动从而带动整个转动板转动一定的角度,当转动板顺时针转动时,线材与进入时的下调节轮接触面增大,与出去时的导线轮接触面增大,线材在进入位置和出去位置被拉紧,同样调节线材的松紧程度,在双向松紧结构调节的作用下,能够保证线材进入绕线机时是保持紧绷状态的,避免其缠绕松散;1. In this invention, through the operation of the cylinder, the horizontal connecting rod fixed by the piston rod of the cylinder is pulled and moved downward, and there is a lower adjusting wheel between the horizontal connecting rod and the rotating plate, and the lower adjusting wheel and the rotating plate are connected by a sliding block. The sliding block and the lower adjusting wheel are connected by bearings, and the sliding block is slidingly connected with the rotating plate, so the lower adjusting wheel moves downward as a whole, the distance between the lower adjusting wheel and the upper adjusting wheel increases, and the stroke of the wire rod increases to adjust the tightness of the wire rod. The rotating plate rotates under the action of the third drive motor connected to the reducer, and the limit post on the installation side plate rotates in the limit groove of the rotating plate to drive the entire rotating plate to rotate a certain angle. When the rotating plate is clockwise When rotating, the contact surface of the wire with the lower adjusting wheel when entering increases, and the contact surface with the wire wheel when going out increases, the wire is tightened at the entry position and the exit position, and the tightness of the wire is also adjusted. Under the action of the wire, it can ensure that the wire is kept in a tight state when it enters the winding machine, so as to prevent it from being wound loosely;
2、该发明中,在上调节轮的内部增加有固定内芯、缓冲弹簧、橡胶压块、橡胶层等一系列结构,缓冲弹簧在线材压紧橡胶层的作用下始终保持压缩状态,气缸工作带动水平连接杆与下调节轮整体向下时,整个线材进一步被拉紧,而此时若是减慢设备进速以匹配较大宽度的定子时,线材肯定会松散下来,即使调速过程中松紧调节单元调速配合完成线材的进一次绷紧,但中间有线材松紧程度的变化过程,不进行处理,也会对定子的线圈缠绕有影响,而增加有固定内芯、缓冲弹簧、橡胶压块、橡胶层等一系列结构,在速度减慢,线材存在松散趋势时对于橡胶压块和橡胶层的压迫作用减轻,橡胶压块自身有一定的弹性作用回弹,而缓冲弹簧在橡胶压块压迫减轻的作用下回弹,对线材有反压紧作用,保持上调节轮和线材之间的紧绷状态,从而解决了目前的送线装置不能在调节送入速度和保持线材紧绷状态中取得平衡的问题;2. In this invention, a series of structures such as a fixed inner core, a buffer spring, a rubber pressure block, and a rubber layer are added to the inside of the upper adjusting wheel. The buffer spring is always kept in a compressed state under the action of the wire pressing the rubber layer, and the cylinder works. When the horizontal connecting rod and the lower adjusting wheel are driven downward as a whole, the entire wire is further tightened. At this time, if the speed of the equipment is slowed down to match the larger width of the stator, the wire will definitely loosen, even if the speed is adjusted. The speed adjustment of the adjustment unit cooperates to complete the further tightening of the wire, but the change process of the tightness of the wire in the middle will also affect the coil winding of the stator if it is not treated. , rubber layer and a series of structures, when the speed slows down and the wire tends to loosen, the compression effect on the rubber pressure block and the rubber layer is reduced, the rubber pressure block itself has a certain elastic effect to rebound, and the buffer spring is pressed by the rubber pressure block. It rebounds under the action of lightening, which has a back-compression effect on the wire, and maintains the tight state between the upper adjusting wheel and the wire, thus solving the problem that the current wire feeding device cannot adjust the feeding speed and keep the wire in a tight state. the question of balance;
3、该发明中,上调节轮截面的中间位置设置有三角斜部,而下调节轮、上压紧轮和下压紧轮外侧的中间同样有三角斜部形成的绕线槽,与线材接触位置的两侧始终是斜向的,因此能够匹配不同直径的线材的线圈缠绕;3. In this invention, the middle position of the section of the upper adjusting wheel is provided with a triangular inclined part, and the middle of the lower adjusting wheel, the upper pressing wheel and the outer side of the lower pressing wheel also has a winding groove formed by the triangular inclined part, which is in contact with the wire. Both sides of the position are always oblique, so it can match the coil winding of wires of different diameters;
4、该发明中,在到达进线单元前,先通过调水平单元调节线材的水平,使线材最后与进线单元的上压紧轮和下压紧轮之间水平,当线材进入位置较高时通过第一驱动电机使转动盘逆时针转动,转动杆带动压轮相应逆时针转动,压轮的位置相对降低;当线材进入位置较低时通过第一驱动电机使转动盘顺时针转动,转动杆带动压轮相应顺时针转动,压轮的位置相对升高,从而保证了线材进入的水平;4. In this invention, before reaching the wire entry unit, the level of the wire rod is adjusted by the leveling unit, so that the wire rod is finally level with the upper and lower pinch wheels of the wire feed unit. When the wire rod enters the higher position When the first drive motor rotates the rotating plate counterclockwise, the rotating rod drives the pressure wheel to rotate counterclockwise accordingly, and the position of the pressure wheel is relatively lowered; when the wire rod enters the lower position, the rotating plate is rotated clockwise by the first drive motor, and the rotation The rod drives the pressing wheel to rotate clockwise accordingly, and the position of the pressing wheel is relatively raised, thus ensuring the level of wire entry;
该发明中,通过进线单元和出线单元上上压紧轮和下压紧轮的设置,始终保持线材的平稳输送,上压紧轮和下压紧轮由于上齿轮和下齿轮的啮合作用转动,多个上压紧轮通过皮带轮和皮带的传动作用转动,保持各个上压紧轮和下压紧轮能够使线材以平稳的速度进入。In this invention, through the arrangement of the upper pinch wheel and the lower pinch wheel on the wire entry unit and the wire outlet unit, the wire rod is always conveyed stably, and the upper pinch wheel and the lower pinch wheel rotate due to the meshing effect of the upper and lower gears. , a plurality of upper pinch pulleys rotate through the transmission action of pulleys and belts, keeping each upper pinch pulley and lower pinch pulley so that the wire can enter at a stable speed.
图1为本发明的一种电动机绕线用辅助送线装置的主视图;1 is a front view of an auxiliary wire feeding device for motor winding according to the present invention;
图2为本发明的调水平单元的侧视图;Fig. 2 is the side view of the leveling unit of the present invention;
图3为本发明的进线单元的侧视图;Fig. 3 is the side view of the incoming line unit of the present invention;
图4为本发明的松紧调节单元的侧视图;Fig. 4 is the side view of the elastic adjusting unit of the present invention;
图5为本发明的上调节轮的侧视图;Fig. 5 is the side view of the upper adjusting wheel of the present invention;
图6为本发明的一种电动机绕线用辅助送线装置松紧调节单元调节后的主视图。FIG. 6 is a front view of an auxiliary wire feeding device for motor winding according to the present invention after adjustment by the tension adjusting unit.
图中:安装侧板 1、限位柱 11、调水平单元 2、转动盘 21、转动杆 22、压轮 23、第一驱动电机 24、进线单元 3、固定L型板 31、上压紧轮 32、下压紧轮 33、皮带轮 34、竖向连接杆 35、第二驱动电机 36、上齿轮 37、下齿轮 38、松紧调节单元 4、转动板 41、限位槽 42、上调节轮 43、固定内芯 431、缓冲弹簧 432、橡胶压块 433、橡胶层 434、三角斜部 435、下调节轮 44、水平连接杆 45、气缸 46、下支撑板 47、导线轮 48、第三驱动电机 49、出线单元 5、竖向导线单元 6。In the figure: installation side plate 1, limit post 11, leveling unit 2, rotating plate 21, rotating rod 22, pressing wheel 23, first drive motor 24, wire entry unit 3, fixed L-shaped plate 31, upper pressing wheel 32, lower pressing wheel 33, pulley 34, vertical connecting rod 35, second drive motor 36, upper gear 37, lower gear 38, tightness adjustment unit 4, rotating plate 41, limit groove 42, upper adjustment wheel 43 , fixed inner core 431, buffer spring 432, rubber pressure block 433, rubber layer 434, triangular slope 435, lower adjusting wheel 44, horizontal connecting rod 45, cylinder 46, lower support plate 47, wire wheel 48, third drive motor 49. Outgoing wire unit 5 and vertical wire unit 6.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
请参阅图1-6,本发明提供的一种实施例:一种电动机绕线用辅助送线装置,包括安装侧板1,安装侧板1上安装有松紧调节单元4,松紧调节单元4包括转动板41和第三驱动电机49,转动板41在第三驱动电机49连通减速机的作用下转动,带动整个转动板41转动一定的角度,当转动板41顺时针转动时,线材与进入时与出去时与输送轮的接触面增大,线材在进入位置和出去位置被拉紧,第三驱动电机49位于安装侧板1的后端,转动板41位于安装侧板1前端的中间,第三驱动电机49的输出轴穿过安装侧板1与转动板41固定,转动板41前端的上端安装有上调节轮43,上调节轮43与转动板41通过轴承连接,转动板41前端沿上调节轮43的下端安装有下调节轮44,下调节轮44与转动板41通过滑动块连接,滑动块与下调节轮44通过轴承连接,滑动块与转动板41滑动连接,滑动块是嵌于转动板41内的,下调节轮44安装有多个,多个下调节轮44的前端通过水平连接杆45连接,下调节轮44与水平连接杆45通过轴承连接,水平连接杆45的下端安装有气缸46,气缸46的输出杆与水平连接杆45固定连接,上调节轮43内部的中间设置有固定内芯431,上调节轮43外表面的中间设置有橡胶层434,橡胶层434和固定内芯431之间通过缓冲弹簧432和橡胶压块433连接,橡胶压块433位于缓冲弹簧432的外侧,缓冲弹簧432的两端分别与橡胶压块433和固定内芯431固定连接,在线材的正常输送过程中,缓冲弹簧432始终是保持压紧状态的,在线材有松散趋势时才能进一步回弹,进一步压紧线材,使线材和上调节轮43始终保持一定的张度,线材不会因速度的改变而松散;当速度加快时,线材会进一步压紧缓冲弹簧432,缓冲弹簧432继续收缩,不会像传统输送轮一定,一旦线材过于绷紧,线材存在较高的断裂风险,能够避免线材断裂导致的停机,缓冲弹簧432和橡胶压块433以固定内芯431圆心为圆心环形阵列。Please refer to FIGS. 1-6, an embodiment provided by the present invention: an auxiliary wire feeding device for motor winding, comprising an installation side plate 1, on which is installed a tightness adjusting unit 4, and the tightness adjusting unit 4 includes The rotating plate 41 and the third driving motor 49, the rotating plate 41 rotates under the action of the third driving motor 49 connected to the reducer, and drives the entire rotating plate 41 to rotate at a certain angle. When going out, the contact surface with the conveying wheel increases, the wire is tensioned at the entry position and the exit position, the third drive motor 49 is located at the rear end of the installation side plate 1, the rotating plate 41 is located in the middle of the front end of the installation side plate 1, the third drive motor 49 is located in the middle of the front end of the installation side plate 1. The output shaft of the three drive motors 49 is fixed to the rotating plate 41 through the installation side plate 1. The upper end of the front end of the rotating plate 41 is installed with an upper adjusting wheel 43. The upper adjusting wheel 43 and the rotating plate 41 are connected by bearings. The lower end of the adjustment wheel 43 is installed with a lower adjustment wheel 44, the lower adjustment wheel 44 is connected with the rotating plate 41 through a sliding block, the sliding block is connected with the lower adjustment wheel 44 through a bearing, the sliding block is slidably connected with the rotating plate 41, and the sliding block is embedded in the rotating plate 41. In the rotating plate 41, a plurality of lower adjusting wheels 44 are installed, the front ends of the plurality of lower adjusting wheels 44 are connected by a horizontal connecting rod 45, the lower adjusting wheel 44 and the horizontal connecting rod 45 are connected by a bearing, and the lower end of the horizontal connecting rod 45 is installed There is a cylinder 46, the output rod of the cylinder 46 is fixedly connected with the horizontal connecting rod 45, a fixed inner core 431 is arranged in the middle of the upper adjusting wheel 43, a rubber layer 434 is arranged in the middle of the outer surface of the upper adjusting wheel 43, and the rubber layer 434 and the fixed inner core 431 are arranged. The inner cores 431 are connected by a buffer spring 432 and a rubber pressure block 433. The rubber pressure block 433 is located outside the buffer spring 432. Both ends of the buffer spring 432 are fixedly connected to the rubber pressure block 433 and the fixed inner core 431 respectively. In the normal conveying process, the buffer spring 432 is always kept in a compressed state, and the wire can be further rebounded when the wire tends to loosen, and the wire can be further compressed, so that the wire and the upper adjusting wheel 43 always maintain a certain tension, and the wire will not When the speed changes, the wire will further compress the buffer spring 432, and the buffer spring 432 will continue to shrink, which is not as fixed as the traditional conveying wheel. Once the wire is too tight, the wire has a high risk of breakage, which can be avoided. In the shutdown caused by wire breakage, the buffer spring 432 and the rubber pressing block 433 are arranged in an annular array with the center of the fixed inner core 431 as the center of the circle.
进一步,上调节轮43和下调节轮44外部的中间均设置有由三角斜部435形成的环形槽,使用不同直径的线材的输送需要,增加本装置输送线材的通用性。Further, the outer middle of the upper adjusting wheel 43 and the lower adjusting wheel 44 is provided with an annular groove formed by a triangular inclined portion 435, which increases the versatility of the device for conveying wires according to the needs of wire rods of different diameters.
进一步,安装侧板1前端的上端安装有进线单元3,进线单元3包括固定L型板31和第二驱动电机36,固定L型板31与安装侧板1通过螺栓固定,第二驱动电机36位于安装侧板1的后端,固定L型板31前端沿第二驱动电机36的前端设置有上齿轮37,第二驱动电机36穿过安装侧板1与上齿轮37固定,上齿轮37的下端设置有下齿轮38,下齿轮38与固定L型板31通过轴承连接,下齿轮38与上齿轮37啮合。Further, an incoming line unit 3 is installed on the upper end of the front end of the installation side plate 1. The incoming line unit 3 includes a fixed L-shaped plate 31 and a second drive motor 36. The fixed L-shaped plate 31 and the installation side plate 1 are fixed by bolts, and the second drive The motor 36 is located at the rear end of the installation side plate 1. The front end of the fixed L-shaped plate 31 is provided with an upper gear 37 along the front end of the second drive motor 36. The second drive motor 36 passes through the installation side plate 1 and is fixed to the upper gear 37. The upper gear The lower end of 37 is provided with a lower gear 38 , the lower gear 38 is connected with the fixed L-shaped plate 31 through a bearing, and the lower gear 38 meshes with the upper gear 37 .
进一步,上齿轮37的前端安装有上压紧轮32,下齿轮38的前端安装有下压紧轮33,因此多个上齿轮37和多个下齿轮38同步反向的向中间转动,带动线材输送向前,上压紧轮32的前端安装有皮带轮34,使多个上压紧轮32同步同向运动,上压紧轮32和下压紧轮33均设置有多个,多个皮带轮34通过皮带传动连接,皮带轮34和下压紧轮33的前端设置有竖向连接杆35,竖向连接杆35与固定L型板31固定连接,上压紧轮32和下压紧轮33外部的中间同样设置有由三角斜部435形成的环形槽。Further, an upper pressing wheel 32 is installed on the front end of the upper gear 37, and a lower pressing wheel 33 is installed on the front end of the lower gear 38. Therefore, the plurality of upper gears 37 and the plurality of lower gears 38 rotate to the middle in a synchronous and reverse direction, driving the wire rod. Conveying forward, the front end of the upper pressing wheel 32 is installed with a pulley 34, so that the plurality of upper pressing wheels 32 move synchronously and in the same direction. Through the belt drive connection, the front end of the pulley 34 and the lower pressing wheel 33 is provided with a vertical connecting rod 35, and the vertical connecting rod 35 is fixedly connected with the fixed L-shaped plate 31. An annular groove formed by the triangular inclined portion 435 is also provided in the middle.
进一步,安装侧板1前端沿进线单元3的一侧安装有调水平单元2,调水平单元2包括转动盘21、转动杆22、压轮23和第一驱动电机24,转动杆22的长度是长度转动盘21圆心到进线单元3进线位置的竖直距离的,这样才能实现线材的调节,第一驱动电机24位于安装侧板1的后端,转动盘21、转动杆22和压轮23位于安装侧板1的前端,压轮23位于转动杆22一端的中间,压轮23与转动杆22转动连接,第一驱动电机24的输出轴穿过安装侧板1与转动盘21和转动杆22连接,当线材进入位置较高时通过第一驱动电机24使转动盘21逆时针转动,转动杆22带动压轮23相应逆时针转动,压轮23的位置相对降低;当线材进入位置较低时通过第一驱动电机24使转动盘21顺时针转动,转动杆22带动压轮23相应顺时针转动,压轮23的位置相对升高,使线材最后与进线单元3的上压紧轮32和下压紧轮33之间水平。Further, the front end of the installation side plate 1 is installed with a leveling unit 2 along one side of the wire entry unit 3. The leveling unit 2 includes a rotating disc 21, a rotating rod 22, a pressing wheel 23 and a first driving motor 24. The length of the rotating rod 22 is It is the vertical distance from the center of the length of the rotating disc 21 to the wire entry position of the wire entry unit 3, so that the adjustment of the wire can be realized. The first drive motor 24 is located at the rear end of the installation side plate 1. The wheel 23 is located at the front end of the installation side plate 1, the pressure wheel 23 is located in the middle of one end of the rotating rod 22, the pressure wheel 23 is rotatably connected with the rotating rod 22, and the output shaft of the first drive motor 24 passes through the installation side plate 1 and the rotating disk 21 and 21. The rotating rod 22 is connected, and when the wire rod enters the high position, the rotating plate 21 is rotated counterclockwise by the first driving motor 24, and the rotating rod 22 drives the pressing wheel 23 to rotate counterclockwise correspondingly, and the position of the pressing wheel 23 is relatively lowered; when the wire rod enters the position When it is low, the first drive motor 24 makes the rotating disc 21 rotate clockwise, the rotating rod 22 drives the pressing wheel 23 to rotate clockwise accordingly, and the position of the pressing wheel 23 is relatively raised, so that the wire is finally pressed against the top of the wire feed unit 3. The wheel 32 and the lower pinch wheel 33 are horizontal.
进一步,转动板41上设置有限位槽42,限位槽42设置有多个,多个限位槽42的弧度相同,安装侧板1与限位槽42对应位置设置有限位柱11,限位柱11由圆柱和圆盘构成,圆柱的直径小于限位槽42的宽度,圆盘的直径大于限位槽42的宽度,保证转动板41沿着竖直方向转动,不偏离。Further, the rotating plate 41 is provided with a limit slot 42, a plurality of limit slots 42 are provided, and the radians of the plurality of limit slots 42 are the same. The column 11 is composed of a cylinder and a disc. The diameter of the cylinder is smaller than the width of the limiting slot 42 , and the diameter of the disc is larger than the width of the limiting slot 42 to ensure that the rotating plate 41 rotates in the vertical direction without deviation.
进一步,转动板41前端沿下调节轮44的一侧安装有导线轮48,导线轮48与转动板41通过轴承连接,转动板41前端的下端固定连接有下支撑板47,气缸46固定于下支撑板47的上端。Further, the front end of the rotating plate 41 is installed with a wire wheel 48 along one side of the lower adjusting wheel 44, the wire wheel 48 is connected with the rotating plate 41 through a bearing, the lower end of the front end of the rotating plate 41 is fixedly connected with a lower support plate 47, and the cylinder 46 is fixed on the lower end. The upper end of the support plate 47 .
进一步,安装侧板1前端的下端安装有出线单元5,出线单元5与进线单元3的结构相同,出线单元5与进线单元3的进出线方向相反,安装侧板1前端沿出线单元5与松紧调节单元4之间以及进线单元3与松紧调节单元4之间安装有竖向导线单元6,竖向导线单元6内部的两侧设置有输送滚珠。Further, an outlet unit 5 is installed at the lower end of the front end of the installation side plate 1. The outlet unit 5 has the same structure as the inlet unit 3. The inlet and outlet directions of the outlet unit 5 and the inlet unit 3 are opposite. The front end of the installation side plate 1 is along the outlet unit 5. A vertical wire unit 6 is installed between the tension adjusting unit 4 and between the wire feed unit 3 and the tension adjusting unit 4 , and conveying balls are provided on both sides of the interior of the vertical wire unit 6 .
工作原理:线材从线辊上进入本辅助送线装置时,通过调水平单元2调节线材的水平,当线材进入位置较高时通过第一驱动电机24使转动盘21逆时针转动,转动杆22带动压轮23相应逆时针转动,压轮23的位置相对降低;当线材进入位置较低时通过第一驱动电机24使转动盘21顺时针转动,转动杆22带动压轮23相应顺时针转动,压轮23的位置相对升高,使线材最后与进线单元3的上压紧轮32和下压紧轮33之间水平。后线材到达进线单元3,第二驱动电机36通过减速机的作用带动上齿轮37、上压紧轮32和皮带轮34转动,由于多个上压紧轮32前端的皮带轮34通过皮带传动连接,因此多个上压紧轮32同步同样转动,由于上压紧轮32后端的上齿轮37与下压紧轮33上的下齿轮38啮合,使多个下压紧轮33同步反向转动,带动上压紧轮32和下压紧轮33之间的线材输送,后通过竖向导线单元6输送至松紧调节单元4位置,在上调节轮43、下调节轮44和导线轮48的作用下将线材再次输送至下一个竖向导线单元6,最后通过出线单元5送出,通过绕线机进行定子的绕线动作。当需要调节线材输送的松紧时,气缸46工作,水平连接杆45被拉动向下运动,因此下调节轮44整体向下移动,下调节轮44与上调节轮43之间的距离增加,线材通过的行程增加从而调节线材的松紧程度;而转动板41在第三驱动电机49连通减速机的作用下转动,安装侧板1上的限位柱11在转动板41的限位槽42内转动从而带动整个转动板41转动一定的角度,当转动板41顺时针转动时,线材与进入时的下调节轮44接触面增大,与出去时的导线轮48接触面增大,线材在进入位置和出去位置被拉紧,同样调节线材的松紧程度,在双向松紧结构调节的作用下,能够保证线材进入绕线机时是保持紧绷状态的,避免其缠绕松散。当需要调节线材的进速时,进线单元3上的第二驱动电机36首先减速,此时松紧调节单元4内的线材势必会松散,上调节轮43内的固定内芯431、缓冲弹簧432、橡胶压块433、橡胶层434等一系列结构,在速度减慢,线材存在松散趋势时对于橡胶压块433和橡胶层434的压迫作用减轻,橡胶压块433自身有一定的弹性作用回弹,而缓冲弹簧432在橡胶压块433压迫减轻的作用下回弹,对线材有反压紧作用,保持上调节轮43和线材之间的紧绷状态,而此时出线单元5上的第二驱动电机36缓慢减小转速,在上压紧轮32和下压紧轮33的作用下对绕线机进行送线。Working principle: When the wire enters the auxiliary wire feeding device from the wire roller, the level of the wire is adjusted by the leveling unit 2. When the wire enters the higher position, the rotating disc 21 is rotated counterclockwise by the first driving motor 24, and the rotating rod 22 The pressure roller 23 is driven to rotate counterclockwise accordingly, and the position of the pressure roller 23 is relatively lowered; when the wire rod enters the lower position, the rotating plate 21 is rotated clockwise by the first drive motor 24, and the rotating rod 22 drives the pressure roller 23 to rotate clockwise accordingly. The position of the pinch roller 23 is relatively elevated, so that the wire is finally level with the upper pinch pulley 32 and the lower pinch pulley 33 of the wire feeding unit 3 . After the wire rod reaches the wire feeding unit 3, the second drive motor 36 drives the upper gear 37, the upper pinch pulley 32 and the pulley 34 to rotate through the action of the reducer. Therefore, the plurality of upper pinch wheels 32 rotate synchronously and in the same way. Since the upper gear 37 at the rear end of the upper pinch wheel 32 meshes with the lower gear 38 on the lower pinch wheel 33, the plurality of lower pinch wheels 33 rotate in the opposite direction synchronously, driving the The wire between the upper pinch wheel 32 and the lower pinch wheel 33 is transported to the position of the slack adjustment unit 4 through the vertical wire unit 6. Under the action of the upper adjustment wheel 43, the lower adjustment wheel 44 and the wire wheel 48, The wire rod is transported to the next vertical wire unit 6 again, and finally sent out through the wire outlet unit 5, and the winding action of the stator is performed by the winding machine. When it is necessary to adjust the tightness of the wire conveying, the air cylinder 46 works, and the horizontal connecting rod 45 is pulled to move downward, so the lower adjusting wheel 44 moves downward as a whole, the distance between the lower adjusting wheel 44 and the upper adjusting wheel 43 increases, and the wire passes through The stroke increases to adjust the tightness of the wire; the rotating plate 41 rotates under the action of the third drive motor 49 connected to the reducer, and the limit post 11 on the installation side plate 1 rotates in the limit groove 42 of the rotating plate 41 to thereby Drive the entire rotating plate 41 to rotate at a certain angle, when the rotating plate 41 rotates clockwise, the contact surface of the wire with the lower adjusting wheel 44 when entering increases, and the contact surface with the wire wheel 48 when going out increases, and the wire is in the entering position and the contact surface. The exit position is tightened, and the tightness of the wire is also adjusted. Under the action of the two-way elastic structure adjustment, it can ensure that the wire is kept in a tight state when entering the winding machine, so as to prevent it from being wound loose. When it is necessary to adjust the speed of the wire rod, the second drive motor 36 on the wire feed unit 3 first decelerates, and the wire rod in the slack adjustment unit 4 is bound to loosen at this time, and the fixed inner core 431 and the buffer spring 432 in the upper adjustment wheel 43 , a series of structures such as rubber pressure block 433 and rubber layer 434, when the speed slows down and the wire tends to loosen, the compression effect on the rubber pressure block 433 and the rubber layer 434 is reduced, and the rubber pressure block 433 itself has a certain elastic effect. , and the buffer spring 432 rebounds under the action of reducing the pressure of the rubber pressing block 433, and has a counter-compression effect on the wire, maintaining the tight state between the upper adjusting wheel 43 and the wire, and at this time the second on the outlet unit 5 The driving motor 36 slowly reduces the rotation speed, and feeds the wire to the winding machine under the action of the upper pinch wheel 32 and the lower pinch wheel 33 .
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
Claims (8)
- 一种电动机绕线用辅助送线装置,包括安装侧板(1),其特征在于:所述安装侧板(1)上安装有松紧调节单元(4),所述松紧调节单元(4)包括转动板(41)和第三驱动电机(49),第三驱动电机(49)位于安装侧板(1)的后端,转动板(41)位于安装侧板(1)前端的中间,第三驱动电机(49)的输出轴穿过安装侧板(1)与转动板(41)固定,所述转动板(41)前端的上端安装有上调节轮(43),上调节轮(43)与转动板(41)通过轴承连接,所述转动板(41)前端沿上调节轮(43)的下端安装有下调节轮(44),下调节轮(44)与转动板(41)通过滑动块连接,滑动块与下调节轮(44)通过轴承连接,滑动块与转动板(41)滑动连接,下调节轮(44)安装有多个,多个所述下调节轮(44)的前端通过水平连接杆(45)连接,下调节轮(44)与水平连接杆(45)通过轴承连接,所述水平连接杆(45)的下端安装有气缸(46),气缸(46)的输出杆与水平连接杆(45)固定连接,所述上调节轮(43)内部的中间设置有固定内芯(431),所述上调节轮(43)外表面的中间设置有橡胶层(434),所述橡胶层(434)和固定内芯(431)之间通过缓冲弹簧(432)和橡胶压块(433)连接,橡胶压块(433)位于缓冲弹簧(432)的外侧,缓冲弹簧(432)的两端分别与橡胶压块(433)和固定内芯(431)固定连接,缓冲弹簧(432)和橡胶压块(433)以固定内芯(431)圆心为圆心环形阵列。An auxiliary wire feeding device for motor winding, comprising an installation side plate (1), characterized in that: an elastic adjustment unit (4) is installed on the installation side plate (1), and the elastic adjustment unit (4) includes The rotating plate (41) and the third driving motor (49), the third driving motor (49) is located at the rear end of the installation side plate (1), the rotating plate (41) is located in the middle of the front end of the installation side plate (1), the third The output shaft of the driving motor (49) is fixed to the rotating plate (41) through the installation side plate (1), and an upper adjusting wheel (43) is installed on the upper end of the front end of the rotating plate (41). The rotating plate (41) is connected by a bearing, the front end of the rotating plate (41) is provided with a lower adjusting wheel (44) along the lower end of the upper adjusting wheel (43), and the lower adjusting wheel (44) and the rotating plate (41) pass through the sliding block Connection, the sliding block is connected with the lower adjusting wheel (44) through a bearing, the sliding block is slidingly connected with the rotating plate (41), the lower adjusting wheel (44) is installed with a plurality of, and the front ends of the plurality of lower adjusting wheels (44) pass through The horizontal connecting rod (45) is connected, the lower adjusting wheel (44) is connected with the horizontal connecting rod (45) through a bearing, the lower end of the horizontal connecting rod (45) is installed with a cylinder (46), and the output rod of the cylinder (46) is The horizontal connecting rod (45) is fixedly connected, a fixed inner core (431) is arranged in the middle of the upper adjustment wheel (43), and a rubber layer (434) is arranged in the middle of the outer surface of the upper adjustment wheel (43), so The rubber layer (434) and the fixed inner core (431) are connected by a buffer spring (432) and a rubber pressure block (433), the rubber pressure block (433) is located outside the buffer spring (432), and the buffer spring (432) The two ends of the rubber pressure block (433) and the fixed inner core (431) are respectively fixedly connected, and the buffer spring (432) and the rubber pressure block (433) are circularly arrayed with the center of the fixed inner core (431) as the center of the circle.
- 根据权利要求1所述的一种电动机绕线用辅助送线装置,其特征在于:所述上调节轮(43)和下调节轮(44)外部的中间均设置有由三角斜部(435)形成的环形槽。The auxiliary wire feeding device for motor winding according to claim 1, characterized in that: the outer middle of the upper adjusting wheel (43) and the lower adjusting wheel (44) is provided with a triangular inclined portion (435) formed annular groove.
- 根据权利要求2所述的一种电动机绕线用辅助送线装置,其特征在于:所述安装侧板(1)前端的上端安装有进线单元(3),所述进线单元(3)包括固定L型板(31)和第二驱动电机(36),固定L型板(31)与安装侧板(1)通过螺栓固定,第二驱动电机(36)位于安装侧板(1)的后端,所述固定L型板(31)前端沿第二驱动电机(36)的前端设置有上齿轮(37),第二驱动电机(36)穿过安装侧板(1)与上齿轮(37)固定,所述上齿轮(37)的下端设置有下齿轮(38),下齿轮(38)与固定L型板(31)通过轴承连接,下齿轮(38)与上齿轮(37)啮合。The auxiliary wire feeding device for motor winding according to claim 2, characterized in that: a wire inlet unit (3) is installed on the upper end of the front end of the installation side plate (1), and the wire inlet unit (3) It includes a fixed L-shaped plate (31) and a second drive motor (36), the fixed L-shaped plate (31) and the installation side plate (1) are fixed by bolts, and the second drive motor (36) is located on the side of the installation side plate (1). At the rear end, the front end of the fixed L-shaped plate (31) is provided with an upper gear (37) along the front end of the second drive motor (36), and the second drive motor (36) passes through the installation side plate (1) and the upper gear ( 37) Fixed, the lower end of the upper gear (37) is provided with a lower gear (38), the lower gear (38) is connected with the fixed L-shaped plate (31) through a bearing, and the lower gear (38) meshes with the upper gear (37) .
- 根据权利要求3所述的一种电动机绕线用辅助送线装置,其特征在于:所述上齿轮(37)的前端安装有上压紧轮(32),所述下齿轮(38)的前端安装有下压紧轮(33),所述上压紧轮(32)的前端安装有皮带轮(34),上压紧轮(32)和下压紧轮(33)均设置有多个,多个皮带轮(34)通过皮带传动连接,所述皮带轮(34)和下压紧轮(33)的前端设置有竖向连接杆(35),竖向连接杆(35)与固定L型板(31)固定连接,上压紧轮(32)和下压紧轮(33)外部的中间同样设置有由三角斜部(435)形成的环形槽。The auxiliary wire feeding device for motor winding according to claim 3, characterized in that: the front end of the upper gear (37) is provided with an upper pressing wheel (32), and the front end of the lower gear (38) A lower pressing wheel (33) is installed, a belt pulley (34) is installed at the front end of the upper pressing wheel (32), and a plurality of upper pressing wheels (32) and lower pressing wheels (33) are provided. The pulleys (34) are connected through a belt drive. The front ends of the pulleys (34) and the lower pressing pulley (33) are provided with a vertical connecting rod (35), which is connected to the fixed L-shaped plate (31). ) are fixedly connected, and an annular groove formed by a triangular inclined portion (435) is also provided in the middle of the outer parts of the upper pressing wheel (32) and the lower pressing wheel (33).
- 根据权利要求3所述的一种电动机绕线用辅助送线装置,其特征在于:所述安装侧板(1)前端沿进线单元(3)的一侧安装有调水平单元(2),所述调水平单元(2)包括转动盘(21)、转动杆(22)、压轮(23)和第一驱动电机(24),第一驱动电机(24)位于安装侧板(1)的后端,转动盘(21)、转动杆(22)和压轮(23)位于安装侧板(1)的前端,压轮(23)位于转动杆(22)一端的中间,压轮(23)与转动杆(22)转动连接,第一驱动电机(24)的输出轴穿过安装侧板(1)与转动盘(21)和转动杆(22)连接。The auxiliary wire feeding device for motor winding according to claim 3, characterized in that: the front end of the installation side plate (1) is installed with a leveling unit (2) along one side of the wire entry unit (3), The leveling unit (2) comprises a rotating disc (21), a rotating rod (22), a pressing wheel (23) and a first driving motor (24), and the first driving motor (24) is located on the side of the installation side plate (1). At the rear end, the rotating disc (21), the rotating rod (22) and the pressing wheel (23) are located at the front end of the installation side plate (1). The pressing wheel (23) is located in the middle of one end of the rotating rod (22). It is rotatably connected with the rotating rod (22), and the output shaft of the first driving motor (24) is connected with the rotating plate (21) and the rotating rod (22) through the installation side plate (1).
- 根据权利要求1所述的一种电动机绕线用辅助送线装置,其特征在于:所述转动板(41)上设置有限位槽(42),限位槽(42)设置有多个,多个限位槽(42)的弧度相同,所述安装侧板(1)与限位槽(42)对应位置设置有限位柱(11),限位柱(11)由圆柱和圆盘构成,圆柱的直径小于限位槽(42)的宽度,圆盘的直径大于限位槽(42)的宽度。The auxiliary wire feeding device for motor winding according to claim 1, characterized in that: the rotating plate (41) is provided with a limit slot (42), and the limit slot (42) is provided with a plurality of limit slots (42). The arcs of the limiting grooves (42) are the same, and a limiting column (11) is provided at the corresponding position of the mounting side plate (1) and the limiting groove (42). The limiting column (11) is composed of a cylinder and a disc. The diameter of the disc is smaller than the width of the limiting groove (42), and the diameter of the disc is larger than the width of the limiting groove (42).
- 根据权利要求1所述的一种电动机绕线用辅助送线装置,其特征在于:所述转动板(41)前端沿下调节轮(44)的一侧安装有导线轮(48),导线轮(48)与转动板(41)通过轴承连接,所述转动板(41)前端的下端固定连接有下支撑板(47),气缸(46)固定于下支撑板(47)的上端。The auxiliary wire feeding device for motor winding according to claim 1, characterized in that: a wire wheel (48) is installed at the front end of the rotating plate (41) along one side of the lower adjusting wheel (44). (48) is connected with the rotating plate (41) through a bearing, the lower end of the front end of the rotating plate (41) is fixedly connected with a lower support plate (47), and the cylinder (46) is fixed on the upper end of the lower support plate (47).
- 根据权利要求3所述的一种电动机绕线用辅助送线装置,其特征在于:所述安装侧板(1)前端的下端安装有出线单元(5),出线单元(5)与进线单元(3)的结构相同,出线单元(5)与进线单元(3)的进出线方向相反,所述安装侧板(1)前端沿出线单元(5)与松紧调节单元(4)之间以及进线单元(3)与松紧调节单元(4)之间安装有竖向导线单元(6),竖向导线单元(6)内部的两侧设置有输送滚珠。An auxiliary wire feeding device for motor winding according to claim 3, characterized in that: the lower end of the front end of the installation side plate (1) is installed with a wire outlet unit (5), the wire outlet unit (5) and the wire inlet unit The structure of (3) is the same, the direction of incoming and outgoing wires of the outgoing unit (5) and the incoming unit (3) is opposite, and the front end of the installation side plate (1) is along the space between the outgoing unit (5) and the tension adjusting unit (4) and A vertical wire unit (6) is installed between the wire feed unit (3) and the tightness adjustment unit (4), and conveying balls are arranged on both sides of the interior of the vertical wire unit (6).
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CN115583535A (en) * | 2022-10-12 | 2023-01-10 | 金动力智能科技(深圳)有限公司 | Copper wire winding device |
CN118723704A (en) * | 2024-08-29 | 2024-10-01 | 三峡金沙江云川水电开发有限公司 | Conveying device for cable laying |
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CN112027805A (en) * | 2020-08-27 | 2020-12-04 | 南京涵曦月自动化科技有限公司 | Auxiliary wire feeding device for motor winding |
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