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WO2021200642A1 - Conductive member - Google Patents

Conductive member Download PDF

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Publication number
WO2021200642A1
WO2021200642A1 PCT/JP2021/012834 JP2021012834W WO2021200642A1 WO 2021200642 A1 WO2021200642 A1 WO 2021200642A1 JP 2021012834 W JP2021012834 W JP 2021012834W WO 2021200642 A1 WO2021200642 A1 WO 2021200642A1
Authority
WO
WIPO (PCT)
Prior art keywords
conductive
conductive member
base material
connection object
plate body
Prior art date
Application number
PCT/JP2021/012834
Other languages
French (fr)
Japanese (ja)
Inventor
今野 英明
雅道 石久保
Original Assignee
積水ポリマテック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 積水ポリマテック株式会社 filed Critical 積水ポリマテック株式会社
Priority to JP2021541052A priority Critical patent/JP6979737B1/en
Priority to CN202180008416.6A priority patent/CN114930645B/en
Publication of WO2021200642A1 publication Critical patent/WO2021200642A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/01Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the form or arrangement of the conductive interconnection between the connecting locations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members

Definitions

  • the disclosure in this application relates to conductive members.
  • Wireless communication devices such as smartphones transmit and receive various high-frequency electromagnetic waves, so they can be a source of noise.
  • Noise generated from wireless communication devices may cause malfunctions of the wireless communication devices themselves and peripheral electronic devices, and may interfere with the normal operation of these devices.
  • EMI ElectroMagnetic Interference
  • One of the EMI countermeasures is grounding, which allows noise that tries to enter the electronic circuit part of electronic devices such as wireless communication devices to escape to the ground.
  • Conductive contacts are known as one of the EMI countermeasure components using this grounding.
  • the conductive contact suppresses the influence of noise by, for example, conducting a grounding connection between the grounding pattern of the printed wiring board and the grounding electrode to ground the printed wiring board.
  • EMI countermeasure components electrically connect the housing and the substrate in a compressed state.
  • the external force required for the compressive deformation of the conductive rubber and the compressive deformation of the metal leaf spring made of a highly rigid material tends to be large, and the stress (repulsive force) is also likely to be large.
  • overcompression in which stress exceeding the material limit is applied to the metal leaf spring, continues, the metal leaf spring may be plastically deformed and strain remains, causing sagging without returning to the original shape. ..
  • the contact surface of a metal leaf spring made of a highly rigid material is not easily compressed and deformed even when a load is applied from the object to be connected. Therefore, the contact portion between the contact surface of the metal leaf spring and the hard flat surface of the object to be connected tends to be a point contact having a narrower cross-sectional area than the surface contact. If vibration or impact is applied to the electronic device in such a point contact state, stable continuity may not be obtained because the conductive connection between the metal leaf spring and the object to be connected is momentarily cut off.
  • the conductive rubber is, for example, a rubber in which a conductive filler is dispersed using rubber as a binder.
  • a conductive filler is dispersed using rubber as a binder.
  • Patent Document 1 has an elastomer bump containing elastic rubber and a metal layer continuously extending from the source side to the terminal side of the connector on the outer surface thereof, and the chip module and the printed wiring board. Electrical contacts that are crimped between are known.
  • the conductive contact of Patent Document 1 has a lump shape having a larger thickness toward the connected object to be arranged so as to face each other. Therefore, in the conductive contact of Patent Document 1, the pressing load due to the pair of connecting objects sandwiching and compressing the conductive contact becomes large.
  • a large number of EMI countermeasure parts may be used for ground connection.
  • the pressing load is accumulated and increased due to the large number of EMI countermeasure parts, and it becomes difficult to achieve both the strength of the housing and the substrate and the thinning and weight reduction of the product.
  • one aspect disclosed in the present application is to attach a conductive member for conducting and connecting a first connection object and a second connection object to a base material made of a rubber-like elastic body and the surface of the base material.
  • the first base material has a conductive coating film that is provided and can be expanded and contracted with the deformation of the base material, and the base material is such that the first connection object and the second connection object approach and separate from each other.
  • the conductive coating film has a bent portion that protrudes in the direction of
  • the conductive member has a contact surface portion that conducts in the above-mentioned state, and when the conductive member receives a pressure due to the first connection object and the second connection object approaching each other, the contact surface portion It is characterized in that the bent portion can be flexed and deformed so as to widen the bend while maintaining the state of surface contact with at least one of the first connection object and the second connection object.
  • the conductive member has a base material made of a rubber-like elastic body and a conductive coating film that can be expanded and contracted and deformed as the base material is deformed. Therefore, the conductive member can be greatly deformed even by a small pressing load by the first connection object and the second connection object. Therefore, according to this aspect, the pressing load and the stress (repulsive force) thereof by the first connection object and the second connection object to the conductive member can be reduced.
  • the base material of the conductive member has a bent portion that can be flexed and deformed so as to widen the bend, and the conductive coating of the conductive member covers the bent portion to cover the bent portion to connect the first object and the second connection. It has a contact surface portion that conducts in a surface contact state with at least one of the objects. Therefore, the conductive coating can secure the cross-sectional area of the current path on the contact surface portion with at least one of the first connection object and the second connection object. Therefore, according to this aspect, the first connection object and the second connection object are close to each other with respect to the conductive member, and the contact surface portion is the first connection object and the second connection object. The contact resistance value at the start of conductive contact with at least one can be quickly reduced.
  • the base material has a stress that tries to return to the original shape without causing plastic deformation in a state of being subjected to a pressing load by the first connection object and the second connection object. Therefore, the conductive member can maintain this surface contact state while being pressed by the first connection object and the second connection object. Therefore, according to this aspect, even if, for example, an electronic device having a first connection object and a second connection object is subjected to vibration or shock, the electronic device and the conductive member Stable continuity can be maintained.
  • the base material is a plate body and is located between the first connection object and the second connection object which are arranged to face each other, and the base material is the first connection object.
  • the base material is a plate body, and when the first connection object and the second connection object are pressed by approaching each other, the bent portion is flat. It is configured to be flexible and deformable so as to approach. Therefore, according to this aspect, the contact of the contact surface, which is in a surface contact state with at least one of the first connection object and the second connection object, due to the bent portion approaching flatness. The area can be expanded. Therefore, according to this aspect, at least the first connection object and the second connection object do not increase the pressing load of the first connection object and the second connection object on the conductive member. The contact resistance value of the conductive member with respect to one can be reduced.
  • the base material can be configured to be a conductive rubber containing a conductive filler in a rubber material.
  • the conductive member has a structure in which not only the conductive coating but also the base material has conductivity. Therefore, according to this aspect, the overall electrical resistance of the conductive member can be reduced.
  • the conductive coating can be configured to cover the entire surface of the base material.
  • the entire surface of the conductive member is covered with a conductive film.
  • the entire surface of the conductive member serves as a current path. Therefore, according to this aspect, the conductive member can conduct a conductive connection between the first connection object and the second connection object reliably and with low resistance by using the surface thereof as a current path.
  • the base material can be an insulating material such as insulating rubber. In general, trying to make an insulating material conductive tends to reduce its flexibility. However, according to this aspect, conductivity is not essential for the substrate. Therefore, according to this aspect, since a more flexible material can be used for the base material, the conductive member is pressed by the first connection object and the second connection object. In addition, it can be deformed softly.
  • the base material has a tip portion extending from the bent portion, and the contact surface portion covering the bent portion comes into contact with one of the first connection object and the second connection object, and the said.
  • Another contact surface portion that covers the tip portion can be configured to be in contact with the other of the first connection object and the second connection object.
  • the conductive member has a first connection object in a state where another contact surface portion covering the tip portion extending from the bent portion is in contact with the other of the first connection object and the second connection object. Pressed by the object and the second object to be connected. As a result, the pressing load of the first connection object and the second connection object on the conductive member becomes larger than that in the state where the tip portion is at the free end. Therefore, according to this aspect, the pressing load by the first connection object and the second connection object on the conductive member does not become too small and can be maintained appropriately.
  • the base material may have a hardness of A1 to A90 measured by a type A durometer conforming to JIS K6253.
  • the base material is a JIS K 6253 compliant type A durometer and has a hardness of A1 to A90. This is because the base material can be easily flexed and deformed and is sufficiently soft to some extent when the first connection object and the second connection object are pressed by approaching each other. Therefore, as compared with, for example, a metal leaf spring that is often used as an EMI countermeasure component, the load when the conductive member is pressed by the first connection object and the second connection object can be sufficiently reduced. ..
  • the rubber-like elastic body of the base material when the rubber-like elastic body of the base material is an insulating rubber, it preferably has a hardness of A1 to A60, and when it is a conductive rubber, it preferably has a hardness of A10 to A90. ..
  • the conductive member can be configured to have a fixed holding portion provided with a fixing portion made of an adhesive material layer or a metal foil layer.
  • the conductive member since the conductive member has a fixed portion, the conductive member can be easily attached to, for example, a circuit.
  • the base material may be configured to extend from the fixed holding portion in a cantilever shape in a second direction intersecting with the first direction.
  • the base material extends from the fixed holding portion in the shape of a cantilever. Therefore, according to this aspect, the pressing load and the stress (repulsive force) thereof by the first connection object and the second connection object to the conductive member can be reduced.
  • the base material can be configured such that the thickness of the material is 0.05 mm to 0.5 mm.
  • the conductive member can be softly flexed and deformed when pressed by the first connection object and the second connection object. ..
  • the base material has a long side extending in a second direction intersecting with the first direction, and the long side can be 0.5 mm to 5 mm.
  • the conductive member is softly flexed and deformed when pressed by the first connection object and the second connection object. can do.
  • FIG. 1A is a plan view
  • FIG. 1B is a front view
  • 2A is a front view showing an example in which an adhesive layer is attached to a fixed holding portion
  • FIG. 2B is a front view showing an example in which an adhesive layer is attached to a fixed holding portion
  • FIG. 2C is a front view showing an example in which the conductive film is provided only on the top surface and the bottom surface
  • FIG. 2D shows the conductive film and the metal leaf layer on the top surface after the conductive film is provided only on the top surface.
  • the front view which shows the example which conducts with and directly.
  • FIG. 3A is a cross-sectional view corresponding to line IIIA-IIIA of FIG. 1A which shows the state before the conductive member bends and deforms.
  • FIG. 3B is a cross-sectional view corresponding to a line IIIA-IIIA of FIG. 1A showing a state in which the conductive member is flexed, deformed, and flattened.
  • FIG. 4A is a plan view
  • FIG. 4B is a front view.
  • FIG. 5A is a plan view
  • FIG. 5B is a front view.
  • FIG. 6A is a plan view
  • FIG. 6B is a front view
  • FIG. 7A is a front view showing an example in which an adhesive layer is attached to a fixed holding portion
  • FIG. 7B is a front view showing an example in which an adhesive layer is attached to a fixed holding portion
  • FIG. 7B shows a metal foil layer in advance as a fixed holding portion.
  • FIG. 8A is a front view showing the conductive member according to the fifth embodiment.
  • FIG. 8B is a front view showing a conductive member according to a modified example of the fifth embodiment in which an adhesive layer is attached to a fixed holding portion.
  • FIG. 8A is a front view showing the conductive member according to the fifth embodiment
  • FIG. 8B is a front view showing a conductive member according to a modified example of the fifth embodiment in which an adhesive layer is attached to a fixed holding portion.
  • FIG. 8C is a front view showing a conductive member according to a modified example of the fifth embodiment in which a metal foil layer is embedded in advance as a fixed holding portion.
  • FIG. 9A is a front view showing the conductive member according to the sixth embodiment.
  • FIG. 9B is a front view showing the conductive member according to the seventh embodiment.
  • the front view which shows the conductive member by 8th Embodiment. 9 is a view showing a conductive member according to a ninth embodiment, FIG. 11A is a plan view, and FIG. 11B is a front view.
  • FIG. 12A is a front view showing a conductive member according to a modified example of the seventh embodiment.
  • FIG. 12B is a front view showing the conductive member according to the tenth embodiment.
  • the "conductive member” disclosed in this application is for conducting a conductive connection between the "first connection object” and the adherend as the "second connection object".
  • a metal housing such as an electric device can be exemplified.
  • a circuit board housed in a metal housing can be exemplified.
  • the "first connection object” and the “second connection object” may be reversed.
  • the long side direction (horizontal direction) of the conductive member 10 is the X direction
  • the short side direction (front-back direction) is the Y direction
  • the height direction (vertical direction) is described as the Z direction.
  • the front side of FIG. 1B and the like is described as the front side of the conductive member 10
  • the back side is described as the rear side of the conductive member 10.
  • the side on which the circuit board P is placed is described as the lower side in the Z direction
  • the side on which the metal housing C is arranged is described as the upper side in the Z direction.
  • FIG. 1A, FIG. 1B First Embodiment
  • the conductive member 10 of the present embodiment functions as an EMI countermeasure component as a grounding that allows noise that is about to enter an electronic circuit portion of a wireless communication device or the like to escape to the ground.
  • the conductive member 10 is conductively connected to each other in a state of being compressed by, for example, a metal housing C and a circuit board P which are arranged so as to approach and separate from each other in the Z direction as the "first direction”. (See FIG. 3B).
  • the conductive member 10 has a plate body 11 as a "base material” and a conductive coating film 12.
  • the conductive member 10 is configured by covering the surface of the plate body 11, which is the basis of the structure, with the conductive coating film 12.
  • the conductive member 10 is located between the metal housing C and the circuit board P which are arranged to face each other, and the plate body 11 is connected to the metal housing C and the circuit board P via the conductive coating 12. Are in contact.
  • the conductive member 10 has a plate surface extending in the XY direction as shown in FIG. 1A, and has a thin plate shape having a plate thickness in the Z direction as shown in FIG. 1B.
  • the conductive member 10 has a valley fold line extending in the Y direction toward the left end in the X direction, and has a sigmoid (S-shaped) shape in front view having a mountain fold line extending in the Y direction toward the right end. There is. That is, the conductive member 10 has a plane having a low position in the Z direction toward the left end, a plane having a high position toward the right end, and an inclined surface between these planes, in other words, a central portion in the X direction.
  • the conductive member 10 has a flat bottom surface near the left end located at the lower end in the Z direction mounted on the circuit board P. On the other hand, the conductive member 10 is arranged so that the top surface of the flat surface near the right end located at the upper end in the Z direction is in contact with the metal housing C.
  • the plate body 11 receives stress (repulsion) by receiving a load (pressing load) between the metal housing C and the circuit board P that shrinks and presses the gap in the Z direction so as to be flexible (bending) and deformable in the gap. The force) is reduced. Therefore, the plate body 11 is configured to be easily flexible and deformable with respect to pressing in the Z direction by the metal housing C and the circuit board P.
  • the plate body 11 of the present embodiment has a plate surface that is longer in the X direction than in the Y direction and spreads in the XY direction, and has a plate thickness in the Z direction as shown in FIG. 1B. It has a thin plate shape.
  • the plate body 11 since the plate body 11 has a thin plate shape in the Z direction, the plate body 11 can be easily flexed and deformed particularly in the Z direction. At this time, since the plate body 11 is longer in the X direction than in the Y direction, the plate body 11 can be flexed and deformed so as to bend around the Y direction.
  • the plate body 11 of the present embodiment is made of a rubber-like elastic body.
  • the rubber-like elastic body has a property of having a low elastic modulus. Therefore, the conductive member 10 can be greatly deformed even by a small pressing load by the metal housing C and the circuit board P. Therefore, according to the present embodiment, the pressing load by the metal housing C and the circuit board P on the conductive member 10 and the stress (repulsive force) thereof can be reduced. In this way, the plate body 11 has higher flexibility than the conductive coating film 12, and is the portion of the conductive member 10 that is most easily deformed by an external force.
  • the plate body 11 is bent so as to extend toward the right in the X direction while projecting upward in the Z direction, and has a sigmoid (S-shaped) shape when viewed from the front.
  • the plate body 11 has a plate body base portion 11a and a bent portion 11b.
  • the bent portion 11b here is a region having a bent shape in a front view in which one of the metal housing C and the circuit board P first comes into contact with each other when the metal housing C and the circuit board P approach each other. Therefore, the bent portion 11b is a region including any of the upper and lower ends of the conductive member 10.
  • the "bending" here may be bent (bent) with clear corners in the front view (see, for example, FIG. 1B), or may be smoothly bent (curved). Good (see, for example, FIG. 6B, etc.).
  • the plate body base portion 11a is a portion on which the plate body 11 is placed on the circuit board P via the conductive coating film 12.
  • the plate body base portion 11a has a thin plate shape, and extends from the left end of the plate body 11 toward the right along the X direction when viewed from the front.
  • the bent portion 11b is a main part that converts the load received from the metal housing C and the circuit board P into a force that bends and deforms the plate body 11.
  • the bent portion 11b is formed so as to project upward from the plate base portion 11a, which is one in the "first direction". Since the bent portion 11b of the present embodiment comes into contact with the metal housing C located above, it is provided at a high position in the Z direction of the plate body 11, that is, at the top including the upper end of the plate body 11.
  • the bent portion 11b is composed of a thin plate-shaped inclined piece portion 11c and a top side horizontal piece portion 11d.
  • the inclined piece portion 11c extends to the right along the X direction so as to incline upward in the Z direction from the right end of the plate base portion 11a in the front view.
  • the top-side lateral piece 11d extends from the right end of the inclined piece 11c to the right along the X direction in front view.
  • a bending angle ⁇ 1 in the initial state is formed by the top side lateral piece portion 11d and the inclined piece portion 11c when viewed from the front (see FIG. 3A).
  • the top side lateral piece 11d extends along the X direction so as to be parallel to the plate base 11a.
  • the top-side lateral piece 11d may be configured to extend to the right along the X direction so as to be inclined downward in the Z direction from the right end of the inclined piece 11c in the front view.
  • Both the front end surface and the rear end surface of the plate 11 in the Y direction are exposed portions 11e formed as "cut surfaces".
  • the exposed portion 11e is a portion where the surface of the plate body 11 is not covered with the conductive coating 12 and is exposed.
  • Both of the set of exposed portions 11e are formed along the XZ plane which is the intersecting direction with respect to the XY plane in which the conductive member 10 receives the pressing load from the metal housing C and the circuit board P.
  • the set of exposed portions 11e are flush with the front end and the rear end formed as the "cut surface" of the conductive coating 12, respectively.
  • the plate body 11 has higher flexibility than the conductive coating film 12. Therefore, as compared with the "covered portion" in which the plate body 11 is covered with the conductive coating 12, the exposed portion 11e in which the plate body 11 is not covered with the conductive coating 12 is a portion that is easily deformed when an external force is applied. Is. That is, when the plate body 11 is compressed and deformed by being pressed, the exposed portion 11e can bulge and deform forward and backward, respectively, with reference to the front end and the rear end of the conductive coating 12.
  • the exposed set of exposed portions 11e of the plate body 11 face back to each other, that is, opposite to each other, and the conductive member 10 is a plane perpendicular to the XY plane to which the metal housing C and the circuit board P receive a pressing load. It has become. Therefore, when the plate body 11 is compressed in the Z direction, which is the direction perpendicular to the exposed portion 11e, by the metal housing C and the circuit board P, the pair of exposed portions 11e are moved outward in the Y direction, respectively. It can be efficiently inflated toward. Therefore, in the conductive member 10, the pressing load at the time of compression can be reduced.
  • the conductive coating film 12 covers at least a part of the surface of the plate body 11 and electrically connects the metal housing C and the circuit board P while expanding and contracting according to the deformation of the plate body 11.
  • the conductive film 12 is a conductive film having a film shape in which the thickness in the intersecting direction is thin with respect to the area exposed in a plane on the surface.
  • the conductive coating 12 is configured to be stretchable and deformable along with the bending deformation of the plate body 11 without tearing.
  • the conductive coating film 12 of the present embodiment covers the entire surface other than the front end surface and the rear end surface, which are the exposed portions 11e of the plate body 11. Therefore, the conductive coating film 12 has a sigmoid (S-shaped) tubular shape when viewed from the front, and has a hollow region penetrating in the Y direction inside the conductive coating film 12. That is, the top surface and the bottom surface of the conductive coating 12 are not connected in the regions of the front end surface and the rear end surface of the plate body 11 which is the exposed portion 11e, but are electrically connected on the left and right side surfaces.
  • the conductive coating 12 has a fixed holding portion 12a and a contact surface portion 12b.
  • the fixed holding portion 12a is a mounting portion and an electrical connection surface of the conductive member 10 to the circuit board P as an adherend.
  • the fixed holding portion 12a is located at the lower end of the conductive member 10.
  • the fixed holding portion 12a is the bottom surface of the conductive coating film 12 that covers the bottom surface of the plate body base portion 11a from below, and is formed along the XY plane.
  • the contact surface portion 12b is an electrical connection surface of the conductive member 10 to the metal housing C.
  • the contact surface portion 12b is located at the upper end of the conductive member 10.
  • the contact surface portion 12b is the top surface of the conductive coating 12 that covers the top surface of the bent portion 11b from above.
  • the contact surface portion 12b has a curved surface shape formed along the bent portion 11b.
  • the conductive member 10 is configured so that the contact surface portion 12b covering the bent portion 11b is also a bent surface. Further, in the conductive member 10, since the contact surface portion 12b which is the electrical connection surface is formed by the bent surface, the contact area between the conductive member 10 and the metal housing C can be secured more widely and stably. The contact resistance between them can be reduced. Therefore, when the conductive member 10 has the bent portion 11b and the contact surface portion 12b that covers the bent portion 11, the conductive connection by the conductive member 10 can be stabilized.
  • the fixed holding portion 12a is simply formed on the bottom surface of the conductive coating film 12.
  • the adhesive layer 13a as a "fixing portion” may be attached to the fixed holding portion 12a.
  • a conductive sticking member capable of adhering the conductive member 10A to the circuit board P can be used.
  • the adhesive layer 13a can adhere the fixed holding portion 12a and the circuit board P, and can be conductively connected between them.
  • the conductive adhesive member for example, a conductive adhesive or a conductive adhesive tape in which a copper foil or the like is previously coated with the conductive adhesive can be used.
  • the conductive sticking member may be integrated with the separately formed conductive coating 12 by sticking the conductive sticking member to the fixed holding portion 12a.
  • the conductive member 10A since the conductive member 10A has the adhesive layer 13a in the fixed holding portion 12a, the conductive member 10A can be easily attached to, for example, a circuit without soldering.
  • the fixed holding portion 12a may have a form in which a metal foil layer 13b as a "fixing portion" is embedded in advance.
  • the metal foil layer 13b can be provided by insert-molding a copper foil on the bottom surface of the plate body base portion 11a of the plate body 11.
  • the material of the metal foil is not limited to copper and may be, for example, aluminum.
  • the metal foil layer 13b can be attached to the circuit board P by, for example, soldering. As a result, the metal foil layer 13b can fix the fixed holding portion 12a and the circuit board P, and can electrically connect between them.
  • the conductive member 10B since the conductive member 10B has the metal foil layer 13b in the fixed holding portion 12a, the conductive member 10B can be easily attached to, for example, a circuit by soldering.
  • the conductive coating film 12 may be in a form of covering only the top surface and the bottom surface of the plate body 11.
  • the rubber-like elastic body of the plate body 11 is preferably conductive rubber.
  • the metal foil layer 13b conducts conduction from the metal foil layer 13b to the contact surface portion 12b through the plate body 11 and the conductive coating film 12. Can be done. Since the left and right end faces of the plate 11 are exposed portions 11e as well as the front and rear end faces, the exposed portions 11e can be efficiently bulged not only in the Y direction but also in the X direction.
  • a connection hole 11h that can be connected between the metal foil layer 13b embedded near the bottom surface of the plate body 11 and the top surface of the plate body 11 is provided in the plate body 11. It may be in the form of having a filling portion 12e formed and the conductive coating 12 is filled in the connection hole 11h.
  • the rubber-like elastic body of the plate body 11 may be formed of an insulating rubber, and the plate body 11 is formed with a connection hole 11h penetrating the plate body base portion 11a.
  • the conductive coating film 12 covers the top surface of the plate body 11 and is provided inside the connection hole 11h as a filling portion 12e.
  • the conductive coating film 12 provided in the filling portion 12e may be configured so as to be conductively connected between the conductive coating film 12 covering the top surface of the plate body 11 and the metal foil layer 13b, and is not necessarily the inner surface of the connection hole 11h. It does not have to be a film shape that follows.
  • the metal foil layer 13b is passed through the filling portion 12e that fills the connection hole 11h of the plate body base portion 11a and the conductive coating 12 that covers the top surface of the plate body 11. Conduction to the contact surface portion 12b is possible. At this time, since the metal foil layer 13b and the contact surface portion 12b are directly conductively connected by the conductive coating film 12, the resistance of the conductive member 10D can be reduced.
  • the operation when the conductive member 10 of the present embodiment is mounted on the metal housing C and the circuit board P will be described.
  • an example of the conductive member 10A according to a modified example having the pressure-sensitive adhesive layer 13a as the “fixed portion” shown in FIG. 2A will be described.
  • the same effect as that of the conductive member 10A can be obtained for the conductive member 10B according to the modified example having the metal foil layer 13b and the conductive member 10 not having such a configuration.
  • the conductive member 10A is adhered to the circuit board P by the adhesive layer 13a. Then, the metal housing C moves so as to approach the circuit board P downward in the Z direction and comes into contact with the contact surface portion 12b (see FIG. 3A).
  • the conductive member 10A of the present embodiment has a bent portion 11b in which the plate body 11 made of a rubber-like elastic body projects upward, and is in contact with the metal housing C as a bent surface.
  • the surface portions 12b come into contact with each other.
  • the contact surface portion 12b of the conductive coating 12 is configured to be stretchable and deformable as the bent portion 11b of the plate body 11 is deformed. Then, as compared with the case where the entire top surface of the conductive coating 12 is in contact with the metal housing C from the beginning, since the contact surface portion 12b is a bent surface, the contact area with the metal housing C is the bent surface. By narrowing the area near the apex, the pressing load from the metal housing C can be easily concentrated.
  • the plate body 11 is made of a rubber-like elastic body, it is greatly compressed and deformed even by a small pressing load by the metal housing C, and many point contact portions are easily crushed and become in a surface contact state. Cheap. Therefore, the contact surface portion 12b comes into surface contact with the metal housing C.
  • the conductive coating 12 can secure the cross-sectional area of the current path on the contact surface portion 12b with the metal housing C. Therefore, according to the present embodiment, the contact resistance value when the metal housing C and the circuit board P approach each other with respect to the conductive member 10A and the contact surface portion 12b begins to make conductive contact with the metal housing C. Can be quickly reduced.
  • the conductive coating film 12 is electrically connected between the contact surface portion 12b and the fixed holding portion 12a, both of which are electrical connection surfaces, regardless of the conductivity of the plate body 11. Therefore, by having the conductive coating 12 on the conductive member 10A, the metal housing C and the circuit board P can be conductively connected with low resistance.
  • the bent portion 11b is in a high position in the Z direction in the initial state in which the bent portion 11b is not in contact with the metal housing C, the circuit board P, or the like and is not bent and deformed (FIGS. 3A, 1B, and 2A-). See also Figure 2D). That is, the conductive member 10A has a large height H1 of the conductive member 10A in the initial state and a small length L1 of the conductive member 10A in the initial state.
  • the bending angle ⁇ 1 in the initial state formed by the top side lateral piece portion 11d and the inclined piece portion 11c in the front view is the minimum state as described later.
  • the bending angle ⁇ 1 in the initial state is, for example, about 160 ° in the figure.
  • the bent portion 11b When the bent portion 11b is pressed so that the distance between the metal housing C and the circuit board P in the Z direction is shortened, the bent portion 11b is flattened by expanding its bending from a shape having a protruding height in the Z direction and bending. It is configured to flex and deform so that it becomes soft. At the time of the flexural deformation, the bent portion 11b is configured to be particularly extendable in the X direction as the "second direction" which is the intersecting direction with respect to the Z direction.
  • the bent portion 11b receives a pressing load from the metal housing C, the position in the Z direction is lowered and the plate body 11 is flexed and deformed so that the left end of the plate body portion 11a to the top side lateral piece portion 11d
  • the length in the long side direction to the right end is extended in the X direction (see FIG. 3B). That is, the height H2 of the conductive member 10A in the flattened state is smaller than the height H1 of the conductive member 10A in the initial state (H1> H2).
  • the length L2 of the conductive member 10A in the flattened state is larger than the length L1 of the conductive member 10A in the initial state (L1 ⁇ L2).
  • the fact that the bent portion 11b can be flexed and deformed so as to widen the bending means that, for example, the bending angle ⁇ 2 in the front view in a flattened state approaches 180 °.
  • the bending angle ⁇ 2 at the flattened stage is, for example, 180 ° in the figure, which is a larger value than about 160 ° of the bending angle ⁇ 1 in the initial state.
  • the pressing load required for the bent portion 11b to flex and deform is sufficiently smaller than the pressing load required for compressive deformation in which the thickness of the plate 11 itself is reduced. Therefore, since the conductive member 10A has the bent portion 11b, the stress (repulsive force) of the conductive member 10A until the bent shape of the bent portion 11b is flattened can be reduced. At that time, in the bent portion 11b, the bending direction of the plate body 11 is reversed (the bending angle ⁇ 2 exceeds 180 °) so as to generate a so-called click feeling, and the fluctuation of the repulsive force changes greatly instantaneously. It is said to have a shape that does not occur. Therefore, the plate body 11 can be softly crushed until the bent shape of the bent portion 11b is flattened.
  • the rubber-like elastic body has the property of having high resilience at the time of unloading. Therefore, the plate body 11 has a stress to return to the original shape without causing plastic deformation in a state of being subjected to a pressing load by the metal housing C and the circuit board P.
  • the contact surface portion 12b can maintain this surface contact state while being pressed by the metal housing C and the circuit board P under the stress. Therefore, when the bent portion 11b approaches flatness, the area of the contact surface that is in surface contact with the metal housing C can be widened in the X direction and the contact area can be widened. .. Therefore, according to the present embodiment, the conductive member 10A comes into contact with at least one of the metal housing C and the circuit board P without increasing the pressing load of the metal housing C and the circuit board P on the conductive member 10A. The resistance value can be reduced.
  • the plate body 11 is folded back in the vertical direction in the Z direction between the left end of the plate body base portion 11a, which is the "first end", and the right end of the top side horizontal piece portion 11d, which is the "second end". Although it may be extended, it does not have a "folded portion” that folds back in the left-right direction in the X direction. That is, the plate body 11 does not have an "overlapping portion” in which two or more plate bodies 11 overlap each other in a plan view. Therefore, the plate bodies 11 do not overlap in the Z direction when they are flexed and deformed by receiving a pressing load from the metal housing C and the circuit board P. That is, the plate body 11 has a structure in which the bent shape of the bent portion 11b is easily flattened.
  • the conductive member 10A After the distance between the metal housing C and the circuit board P in the Z direction reaches the thickness of the conductive member 10A from the initial state, the conductive member 10A is subjected to compressive deformation to reduce the plate thickness, and is conductive. This is the stage where the stress (repulsive force) of the member 10A rapidly increases.
  • the circuit board is formed from the time when the metal housing C comes into contact with the contact surface portion 12b until the bent portion 11b is crushed and flattened. It is possible to secure a longer displacement distance with respect to P. Therefore, the conductive member 10A can secure a longer range in which the repulsive force does not increase.
  • the plate body 11 extends in the X direction from the fixed holding portion 12a in the shape of a cantilever. Then, the deflection deformation of the plate body 11 at a stage before the compression deformation of the conductive member 10A begins to occur is completed within the gap between the metal housing C and the circuit board P. Therefore, at the stage where the plate body 11 is flexed and deformed, it is unlikely that the right end of the plate body 11 or the like hits the circuit board P and frictional resistance is generated. Therefore, according to the present embodiment, the pressing load and the stress (repulsive force) thereof by the metal housing C and the circuit board P on the conductive member 10A can be reduced.
  • the conductive member 10A When the conductive member 10A continues to be pressed by the metal housing C after being flattened, it finally comes into contact with the circuit board P. When the conductive member 10A is pressed from both the metal housing C and the circuit board P, the conductive member 10A itself is crushed and its plate thickness is reduced. At this time, since the plate body 11 is made of a rubber-like elastic body, the pressing load by the metal housing C and the circuit board P against the conductive member 10A and the stress (repulsive force) thereof can be reduced. At this time, if the conductive member 10A has an exposed portion 11e on the end face in the Y direction, for example, when the plate body 11 is compressed in the Z direction by the metal housing C and the circuit board P, the exposed portion is exposed. 11e can be efficiently bulged outward in the Y direction. Therefore, in the conductive member 10A, the pressing load at the time of compression can be further reduced.
  • the conductive member 10A has a plate body 11 made of a rubber-like elastic body and a conductive coating film 12 that can be expanded and contracted and deformed as the plate body 11 is deformed. Therefore, the conductive member 10A can be greatly deformed even by a small pressing load by the metal housing C and the circuit board P. Therefore, according to the present embodiment, the pressing load and the stress (repulsive force) thereof by the metal housing C and the circuit board P on the conductive member 10A can be reduced.
  • the plate body 11 of the conductive member 10A has a bent portion 11b that can be flexed and deformed so as to widen the bending.
  • the conductive coating 12 of the conductive member 10A has a contact surface portion 12b that conducts in a surface contact state between the metal housing C and at least one of the circuit boards P by covering the bent portion 11b. There is. Therefore, the conductive coating 12 can secure the cross-sectional area of the current path on the contact surface portion 12b with at least one of the metal housing C and the circuit board P.
  • the metal housing C and the circuit board P are close to each other with respect to the conductive member 10A, and the contact surface portion 12b is in conductive contact with at least one of the metal housing C and the circuit board P.
  • the contact resistance value at the start can be quickly reduced.
  • the plate body 11 has a stress that tries to return to the original shape without causing plastic deformation in a state of being subjected to a pressing load by the metal housing C and the circuit board P. Therefore, the conductive member 10A can maintain this surface contact state while being pressed by the metal housing C and the circuit board P. Therefore, according to the present embodiment, even if, for example, an electronic device having a metal housing C and a circuit board P is subjected to vibration or impact, the electronic device and the conductive member 10A are stable. Conduction can be maintained.
  • the rubber-like elastic body applicable to the plate 11 examples include rubber materials such as silicone rubber, other synthetic rubbers, and thermoplastic elastomers. Above all, it is preferable to use a silicone rubber having heat resistance and a small compression set for the plate 11.
  • the plate body 11 is not limited by the composition, structure, etc., and may be an elastic body having high flexibility and high resilience at the time of unloading, and the plate body 11 may have a urethane sponge or the like.
  • a porous body or a resin film can also be used.
  • the plate body 11 is composed of a compression set of 30% or less. As a result, the dimensional stability of the plate body 11 is ensured, and the elastic force when the plate body 11 is compressed by the metal housing C and the circuit board P can be maintained.
  • the compression set is a value obtained under the condition of standing at 70 ° C. at a compression rate of 50% for 24 hours in accordance with JIS K6262: 2013. The smaller the compression set, the more the dimensions of the original shape are maintained.
  • the plate body 11 has a hardness of A1 to A90 measured by a type A durometer conforming to JIS K 6253-3: 2012. Since the hardness of the plate 11 is A1 or higher, the conductive member 10 has an appropriate repulsive force against the pressing by the metal housing C and the circuit board P and maintains the continuity in a surface contact state. can do. On the other hand, the plate body 11 has a hardness of A90 or less. This is because the plate body 11 can be easily flexed and deformed when the metal housing C and the circuit board P are pressed by approaching each other, and the plate body 11 is sufficiently soft to some extent.
  • the load when the conductive member 10 is pressed by the metal housing C and the circuit board P can be sufficiently reduced.
  • the rubber-like elastic body of the base material is an insulating rubber, it preferably has a hardness of A1 to A60, and when it is a conductive rubber, it preferably has a hardness of A10 to A90. ..
  • the hardness of the type A durometer can be measured at a temperature of 23 ° C. in accordance with JIS K6253-3: 2012.
  • the conductive member 10 does not require conductivity because the conductive coating 12 having conductivity is used as a member separate from the plate body 11. Therefore, in the conductive member 10, the plate body 11 can be made of a material that is sufficiently soft and easily deformed.
  • the plate body 11 may be a conductive rubber containing a conductive filler in the rubber material.
  • the conductive member 10 has a structure in which not only the conductive coating 12 but also the plate 11 has conductivity. Therefore, since the plate body 11 is made of conductive rubber, the overall electrical resistance of the conductive member 10 can be reduced.
  • a polymer material having conductivity such as conductive rubber can be produced by mixing and dispersing a conductive filler which is a conductive filler for imparting conductivity to a base material such as silicone rubber. can.
  • Conductive fillers include carbon-based and graphite-based powders such as carbon black, carbon fiber, scaly graphite powder, graphene, and carbon nanotubes, as well as metals such as gold, silver, copper, nickel, iron, and tin, and others.
  • a conductive metal-based powder made of the containing alloys can be used.
  • the conductive rubber composition is crosslinked and cured to form a plate 11 having a bent portion 11b.
  • the plate body 11 preferably has a material thickness, that is, a plate thickness of 0.05 mm to 0.5 mm.
  • a material thickness that is, a plate thickness of 0.05 mm to 0.5 mm.
  • the conductive member 10 has an appropriate repulsive force against the pressing by the metal housing C and the circuit board P and maintains the continuity in a surface contact state. can do.
  • the thickness of the plate 11 is 0.5 mm or less, the conductive member 10 can be softly deformed when pressed by the metal housing C and the circuit board P.
  • the plate body 11 preferably has a long side extending in the X direction intersecting the Z direction with a length of 0.5 mm to 5 mm. Since the long side of the plate 11 is 0.5 mm or more, the plate 11 has a sufficient length so that it can be flexed and deformed. Therefore, the conductive member 10 is pressed by the metal housing C and the circuit board P. When received, it can be softly deformed. On the other hand, the conductive member 10 does not have any functional problem because the long side of the plate 11 is too long. Therefore, the upper limit of the length on the long side of the plate 11 is not limited. However, since the long side of the plate 11 is 5 mm or less, the conductive member 10 can be attached to a particularly small electronic device.
  • a resin, metal, or the like can be used for the conductive coating 12.
  • the conductive coating 12 can be expanded and contracted or bent without tearing as the plate 11 is bent or compressed, so that the compressive load of the conductive member 10 is lowered, which is preferable.
  • a conductive film-like member containing a polymer base material for example, a polymer-based binder having elasticity such as liquid silicone, and a conductive powder as a filler is used.
  • the conductive coating 12 can also be made of a material similar to that of the plate 11.
  • similar material means that the polymer base material, which is the base material of the conductive coating film 12, is a material having the same bonding structure and functional group as the rubber-like elastic body, which is the material of the plate body 11.
  • the plate 11 is made of silicone rubber
  • the conductive coating 12 for example, a silicone polymer which is a material similar to the material of the plate 11 is used.
  • the conductive coating 12 that covers the plate 11 is made of a material similar to that of the plate 11, so that the adhesiveness between the plate 11 and the conductive coating 12 can be improved. Further, since the plate 11 and the conductive coating 12 are made of similar materials, the difference between the elastic modulus of the conductive coating 12 and the elastic modulus of the plate 11 can be reduced. Therefore, the conductive coating film 12 can be expanded and contracted following the deforming plate body 11.
  • Conductive powders include those made of metals and alloys such as gold, silver, copper, nickel, iron and tin, those whose surface is coated with metals and alloys by plating, carbon, graphite, graphene, etc. Conductive materials such as carbon / graphitic ones can be used.
  • the conductive coating film 12 can be formed by containing flake-shaped metal particles in a polymer base material.
  • the conductivity in the plane direction is likely to be maintained even if the conductive coating 12 is elongated and deformed.
  • the volume resistivity of the conductive coating 12 can be made low even if the filling amount with respect to the polymer base material is relatively small. Therefore, in the conductive member 10, the filling amount of the flake-shaped metal particles in the polymer base material can be reduced, and the difference between the elastic modulus of the conductive coating 12 and the elastic modulus of the plate 11 can be reduced. ..
  • the change in resistivity when the conductive film 12 expands and contracts can be reduced. Therefore, it is preferable to use a material having a larger aspect ratio such as a scale shape or a fiber shape than a spherical shape as the conductive powder.
  • the conductive coating 12 tends to have a harder structure than the plate 11. Therefore, as the base material of the conductive coating 12, a material softer than the base material of the plate body 11 may be used. By doing so, the difference in elastic modulus between the plate body 11 and the conductive coating 12 can be reduced.
  • the conductive film 12 made of a conductive film containing silver is heated after applying a conductive paint in which a material containing liquid silicone and silver is dissolved in a diluting solvent to volatilize the solvent and cure the silicone film. It is formed by making it.
  • the conductive film 12 has, for example, a film thickness of 30 ⁇ m and a volume (electrical) resistivity of 3.10. -3 ⁇ ⁇ cm.
  • the plate body 11 made of a rubber-like elastic body, particularly the bent portion 11b can be deformed following a slight compressive deformation when a pressing load is applied from the metal housing C and the circuit board P. It should be thick. As a result, either the metal housing C or the circuit board P and the contact surface portion 12b can be easily brought into surface contact with each other.
  • the conductive paint is formed into a film shape by screen printing on the outer surface of the plate 11.
  • methods such as spray coating, dipping, and brush coating can be used to apply the conductive paint that forms the conductive coating 12.
  • the conductive coating material of the conductive coating film 12 may be applied with the bent portion 11b of the plate body 11 having a three-dimensionally undulating shape, or may be applied after the bent portion 11b is stretched so as to be flattened. good.
  • the flake-shaped metal particles have an aspect ratio of 2 or more and an average particle size of 1 to 50 ⁇ m. As a result, even if the conductive coating 12 is elongated and deformed, the conductivity in the surface direction can be maintained. Further, it is preferable that the flake-shaped metal particles are oriented along the surface direction of the surface of the conductive coating 12. This makes it possible to increase the electrical conductivity in the orientation direction.
  • the conductive coating 12 may cover at least a part of the surface of the plate 11 so that the metal housing C and the circuit board P are conductive.
  • the plate 11 may have a region on the surface of which the conductive coating 12 is not formed, such as a linear or lattice shape.
  • the plate body 11 may be provided with a conductive coating film 12 covering only the top surface thereof, the top surface and the bottom surface, the top surface and the bottom surface, and at least one side surface.
  • the conductive coating 12 is provided on the entire surface of the plate 11.
  • the conductive member 10 has a plurality of conductive members 10 connected in the Y direction by forming a conductive film 12 on the surface of the plate 11 after forming the plate 11 having a plurality of lengths in the Y direction. It can be formed by cutting the continuum along the X direction.
  • the front and rear end surfaces of the conductive member 10 as a "cut surface” have an exposed portion 11e that exposes the surface of the plate body 11.
  • the conductive coating 12 may be configured to cover the entire surface of the plate 11. This is obtained by first cutting the continuum of the plate 11 along the X direction and then forming the conductive coating 12 on the surface of each plate 11.
  • the entire surface of the conductive member 10 formed in such a process is covered with the conductive coating 12. As a result, the entire surface of the conductive member 10 serves as a current path. Therefore, the conductive member 10 can connect the metal housing C and the circuit board P reliably and with low resistance by using the surface of the conductive member 10 as a current path.
  • the plate body 11 can be made of an insulating material such as insulating rubber. In general, trying to make an insulating material conductive tends to reduce its flexibility. However, according to this configuration, conductivity is not essential for the plate body 11. Therefore, according to this configuration, a material having higher flexibility can be used for the plate body 11, so that the conductive member 10 becomes soft when pressed by the metal housing C and the circuit board P. It can be transformed.
  • a conductive metal foil for the conductive coating film 12. Copper, aluminum, or the like can be used as the material of the metal foil.
  • the conductive coating 12 is integrated with the plate 11 by, for example, fixing copper foils to both the upper and lower surfaces of the plate 11.
  • the conductive member 20 can exert the same effect as the above-mentioned conductive member 10.
  • the conductive member 20 of the present embodiment has a plate body 21 as a "base material”, a conductive coating film 22, and an adhesive layer 13a.
  • the adhesive layer 13a is the same for the conductive member 10A and the conductive member 20.
  • the conductive member 20 has the same configuration as the conductive member 10A. However, the plate body 21 in the conductive member 20 extends not only to the right side in the X direction but also to the left side from the plate body base portion 11a. The conductive coating 22 that covers the plate 21 is also formed not only to the right but also to the left from the plate base 11a.
  • the plate body 21 has a plate body base portion 11a, a bent portion 11b, and a bent portion 21b.
  • the bent portion 21b has an inclined piece portion 21c extending in the direction opposite to the bent portion 11b in the X direction, and a top side lateral piece portion 21d.
  • the bent portion 21b here has a shape symmetrical with the bent portion 11b centered on the plate body base portion 11a.
  • the bent portion 11b and the bent portion 21b may have asymmetrical shapes on the left and right sides.
  • the conductive coating 22 has a fixed holding portion 12a, a contact surface portion 12b, and a contact surface portion 22b.
  • the contact surface portion 22b covers the inclined piece portion 21c constituting the bent portion 21b and the top side lateral piece portion 21d.
  • the conductive member 20 is configured to make surface contact with the metal housing C at two locations, the contact surface portion 12b and the contact surface portion 22b. Therefore, the conductive member 20 can secure twice the cross-sectional area of the current path with the metal housing C as compared with the conductive member 10A. Therefore, according to the conductive member 20, the metal housing C and the circuit board P can be conductively connected with lower resistance.
  • Both the front end surface and the rear end surface of the plate body 21 in the Y direction are exposed portions 21e formed as "cut surfaces".
  • the exposed portion 11e of the conductive member 10 of the first embodiment extends from the plate base portion 11a in the X direction, whereas the exposed portion 21e of the conductive member 20 of the present embodiment extends from the plate base portion 11a in the X direction. It is extending to both sides in.
  • the exposed portion 21e is different in shape from the exposed portion 11e, but is the same as the exposed portion 11e except for the exposed portion 21e.
  • the conductive member 30 can exert the same effect as the above-mentioned conductive member 10.
  • the conductive member 30 of the present embodiment has a plate body 31 as a "base material”, a conductive coating film 32, and a metal foil layer 13b.
  • the entire surface thereof is covered with the conductive coating 32, and the plate 31 is not exposed.
  • the metal foil layer 13b is the same for the conductive member 10B and the conductive member 20.
  • the conductive member 30 has the same configuration as the conductive member 10B. However, the plate body 31 in the conductive member 30 has a tip portion 31f extending to the right from the bent portion 31b.
  • the conductive coating 32 that covers the plate 31 is formed with a tip covering portion 32c that covers the tip portion 31f to the right of the contact surface portion 12b.
  • a substrate contact surface portion 32d as an "another contact surface portion” is formed on the bottom surface of the right end of the tip covering portion 32c.
  • the configuration of the bent portion 31b and the tip portion 31f here has a symmetrical shape centered on the contact surface portion 12b. However, the configuration of the bent portion 31b and the tip portion 31f may have an asymmetrical shape on the left and right sides.
  • the contact surface portion 12b covering the bent portion 31b is in contact with the metal housing C, which is one of the metal housing C and the circuit board P, and the substrate contact surface portion 32d covering the tip portion 31f is the metal housing C. And is in contact with the circuit board P, which is the other side of the circuit board P.
  • the conductive member 30 is pressed by the metal housing C and the circuit board P in a state where the substrate contact surface portion 32d covering the tip portion 31f extending from the bent portion 31b is in contact with the circuit board P. NS.
  • the pressing load of the metal housing C and the circuit board P on the conductive member 30 becomes larger than that in the state where the tip portion 31f is at the free end. Therefore, according to the present embodiment, the pressing load of the metal housing C and the circuit board P on the conductive member 30 does not become too small and can be maintained appropriately.
  • the conductive member 40 can exert the same effect as the above-mentioned conductive member 10.
  • the conductive member 40 of the present embodiment has a plate body 41 as a "base material” and a conductive coating film 42. In the present embodiment, the entire surface thereof is covered with the conductive coating 42, and the plate 41 is not exposed.
  • the plate body 41 in the conductive member 40 has an upwardly convex curved shape. Therefore, the bent portion 41b also has a curved shape. A curved contact surface portion 42b is formed on the conductive coating 42 that covers the bent portion 41b.
  • the bent portion 41b does not have a bending angle ⁇ 1 like the bent portion 11b of the first embodiment described above.
  • ⁇ 1 a bending angle ⁇ 1 like the bent portion 11b of the first embodiment described above.
  • the conductive member 40 does not have a clear corner at the bent portion 41b. Therefore, in the conductive member 10, when flattened by being pressed by the metal housing C and the circuit board P, the corners do not remain without being flattened, and the conductive member 10 is flattened more smoothly. Can be done. Further, since the conductive member 40 does not have a corner portion where stress is easily concentrated and is likely to be a starting point of fracture, fatigue fracture is unlikely to occur even after repeated use, and durability can be improved.
  • the conductive member 40 may have an adhesive layer 13a as a “fixed portion” attached to the fixed holding portion 12a as shown in FIG. 7A as the conductive member 40A according to a modified example. .. Then, as shown in FIG. 7B as the conductive member 40B according to another modification, the fixed holding portion 12a may have a form in which the metal foil layer 13b as the “fixing portion” is embedded in advance.
  • the conductive member 50 can exert the same effect as the above-mentioned conductive member 40.
  • the conductive member 50 of the present embodiment has a plate body 51 as a "base material” and a conductive coating film 52. In the present embodiment, the entire surface thereof is covered with the conductive coating 52, and the plate body 51 is not exposed.
  • the plate body 51 of the conductive member 50 has a downwardly convex curved shape, contrary to the plate body 41 of the conductive member 40. Therefore, the bent portion 51b also has a downwardly convex curved shape.
  • the conductive coating 52 that covers the bent portion 51b is formed with a downwardly convex curved contact surface portion 52b.
  • the fixed holding portion 52a is formed on the top surface of the conductive coating 52, which is opposite to the fixed holding portion 12a of the conductive member 40.
  • the fixed holding portion 52a is electrically connected to and contacts the metal housing C.
  • the surface portion 52b is connected to the circuit board P.
  • the conductive member 50 may have an adhesive layer 13a as a “fixed portion” attached to the fixed holding portion 52a as shown in FIG. 8B as the conductive member 50A according to a modified example. Then, as shown in FIG. 8C as the conductive member 50B according to another modification, the fixed holding portion 52a may have a form in which the metal foil layer 13b as the “fixing portion” is embedded in advance.
  • the conductive member 60 can exert the same effect as the above-mentioned conductive member 30.
  • the conductive member 60 of the present embodiment has a plate body 61 as a "base material” and a conductive coating film 62.
  • the entire surface thereof is covered with the conductive coating 62, and the plate body 61 is not exposed.
  • the bent portion 61b of the plate body 61 has an upwardly convex curved shape similar to the conductive member 40B.
  • the plate body 61 in the conductive member 60 has a tip portion 61f extending to the right from the bent portion 61b.
  • the conductive coating 62 that covers the plate body 61 is formed with a tip covering portion 62c that covers the tip portion 61f to the right of the contact surface portion 62b.
  • a substrate contact surface portion 62d as an "another contact surface portion” is formed on the bottom surface of the right end of the tip covering portion 62c.
  • the conductive member 60 here has a symmetrical shape centered on the contact surface portion 62b. However, the conductive member 60 may have an asymmetrical shape on the left and right sides.
  • the contact surface portion 62b that covers the bent portion 61b is in contact with the metal housing C, which is one of the metal housing C and the circuit board P, and the substrate contact surface portion 62d that covers the tip portion 61f is the metal housing C. And is in contact with the circuit board P, which is the other side of the circuit board P.
  • the conductive member 70 can exert the same effect as the above-mentioned conductive member 20.
  • the conductive member 70 of the present embodiment has a plate body 61 as a "base material”, a conductive coating 62, and a metal leaf layer 13b, as well as a plate body as a "base material”. It has 71 and a conductive coating 72.
  • the plate body 61, the conductive coating 62, and the metal foil layer 13b are the same in the conductive member 60 and the conductive member 70.
  • the conductive member 70 includes the same configuration as the conductive member 60. However, in the conductive member 70, not only the plate body 61 extends to the right in the X direction from the plate body base 61a, but also the plate body 71 extends to the left. Then, in the conductive member 70, not only the conductive coating 62 that covers the plate 61 extending to the right from the plate base 61a, but also the conductive coating 72 that covers the plate 71 is left from the plate base 61a. Is formed in.
  • the plate body 71 has a bent portion 61b extending from the plate body base portion 61a and a bent portion 71b extending in the direction opposite to the tip portion 61f in the X direction and the tip portion 71f.
  • the conductive member 70 here has a symmetrical shape centered on the plate base portion 61a.
  • the bent portion 71b and the tip portion 71f may have a shape that is asymmetrical to the left and right with respect to the bent portion 61b and the tip portion 61f.
  • the conductive coating 72 includes a fixed holding portion 12a, a contact surface portion 62b, a contact surface portion 72b, a substrate contact surface portion 62d as an "another contact surface portion", and a substrate contact surface portion 72d as an “another contact surface portion”.
  • the conductive member 70 is configured to make surface contact with the metal housing C at two locations, the contact surface portion 62b and the contact surface portion 72b. Therefore, the conductive member 70 can secure twice the cross-sectional area of the current path with the metal housing C as compared with the conductive member 60. Similarly, the conductive member 70 is configured to make surface contact with the circuit board P at two locations, the substrate contact surface portion 62d and the substrate contact surface portion 72d. Therefore, the conductive member 70 is twice as large as the conductive member 60 on the free end side of the conductive member 70, which is not attached to the circuit board P like the metal foil layer 13b, even with the circuit board P. The cross-sectional area of the current path can be secured. Therefore, according to the conductive member 70, the metal housing C and the circuit board P can be conductively connected with lower resistance.
  • the conductive member 70 has a “cut surface” as the front end surface and the rear end surface of the plate body 61 and the plate body 71 in the Y direction, as shown in FIG. 12A as the conductive member 70A according to the modified example. It may have an exposed portion 61e and an exposed portion 71e formed as. Since the conductive member 70A has the exposed portion 61e and the exposed portion 71e, it is possible to reduce the pressing load when the metal housing C and the circuit board P are compressed, similarly to the conductive member 10 and the like.
  • the conductive member 80 can exert the same effect as the above-mentioned conductive member 60.
  • the conductive member 80 of the present embodiment has a plate body 81 as a "base material” and a conductive coating film 82. In the present embodiment, the entire surface thereof is covered with the conductive coating 82, and the plate 81 is not exposed.
  • the bent portion 81b of the plate body 81 has an upwardly convex curved shape like the conductive member 60.
  • the bent portion 81b of the conductive member 80 has a flat upper end in the Z direction. Therefore, the contact surface portion 82b that covers the bent portion 11b also has a flat shape. Therefore, according to the conductive member 80, the metal housing C can be electrically connected to the metal housing C with the contact surface portion 82b having a wide area from the initial state of being pressed by the metal housing C and the circuit board P.
  • the conductive member 90 can exert the same effect as the above-mentioned conductive member 10.
  • the conductive member 90 has a hat shape in which the central portion of the thin disk is deep-drawn.
  • the conductive member 90 has a plate body 91 and a conductive coating film 92.
  • the plate body 91 has a bent portion 91b and a flange portion 91g.
  • the bent portion 91b is formed so that the central portion in the radial direction of the ring-shaped flange portion 91g projects upward in the Z direction in a dome shape.
  • a mountain-shaped hollow portion 94 is formed below the bent portion 91b.
  • Vents 95 that communicate the cavity 94 and the outside in the radial direction of the collar portion 91g are formed so as to be recessed upward. Both the upper and lower surfaces of the plate 91 are covered with the conductive coating 92.
  • a fixed holding portion 92a is formed on the bottom surface of the flange portion 91g, and a contact surface portion 92b is formed on the top surface of the bent portion 91b.
  • the fixed holding portion 92a is electrically connected to the circuit board P
  • the contact surface portion 92b is electrically connected to the metal housing C.
  • the bent portion 91b is deformed so as to be soft and flat while maintaining the state of surface contact between the contact surface portion 92b and the metal housing C.
  • the air occupying the cavity 94 is discharged to the outside through the ventilation groove 95. Since the conductive member 90 has a circular shape in a plan view, it can be electrically connected to the circuit board P in multiple directions in the XY directions.
  • the conductive member 100 can exert the same effect as the above-mentioned conductive member 70A.
  • the conductive member 100 of the present embodiment includes a plate body 61 as a "base material”, a conductive coating film 62, a metal leaf layer 13b, and a plate body 71 as a "base material”.
  • the conductive film 72 it has a stretchable conductive protective film 66 and a stretchable conductive protective film 76.
  • the conductive member 100 is configured such that the top surfaces of the conductive films 62 and 72 are covered with the elastic conductive protective films 66 and 76, respectively.
  • the plate body 61, the metal leaf layer 13b, and the plate body 71 are the same in the conductive member 70A and the conductive member 100.
  • the conductive coatings 62 and 72 have the same shape as the conductive member 70A and the conductive member 100. However, in the conductive member 100 in which the top surfaces of the conductive coatings 62 and 72 are covered with the elastic conductive protective films 66 and 76, respectively, the contact surface portions 62b and 72b, which are the components of the conductive member 70A, are made of metal. It does not come into contact with C. Instead, in the conductive member 100, the regions corresponding to the contact surface portions 62b and 72b of the conductive member 70A are the bent portions 62h and 72h laminated on the bent portion 61b of the plate body 61 and the bent portion 71b of the plate body 71, respectively. Functions as.
  • the conductive coatings 62 and 72 can be formed by containing conductive powder, for example, flaky metal particles, in the polymer base material, similarly to the above-mentioned conductive coatings 12 and the like.
  • the conductive powders of the conductive coatings 62 and 72 here are made of metals and alloys such as gold, silver, copper, nickel, iron and tin, and the surfaces are coated with metals and alloys by plating or the like. It is preferable to use a highly conductive conductive material such as copper.
  • the elastic conductive protective films 66 and 76 have an extremely thin film shape in the Z direction as compared with the XY direction, and are arranged so as to have a wavy shape when viewed from the front.
  • the stretchable conductive protective films 66 and 76 are further laminated on the surfaces of the conductive coating films 62 and 72, and are configured to be stretchable and deformable together with the conductive coating films 62 and 72 according to the deformation of the plate bodies 61 and 71. That is, the conductive member 100 is a conductive film formed by laminating the conductive films 62 and 72 and the elastic conductive protective films 66 and 76, respectively.
  • the elastic conductive protective films 66 and 76 have contact surface portions 66b and 76b, respectively.
  • the contact surface portions 66b and 76b are formed in regions covering the bent portions 62h and 72h, respectively.
  • the contact surface portions 66b and 76b function in the same manner as the contact surface portions 62b and 72b of the conductive member 70A, for example.
  • the conductive films 62 and 72 are covered with the elastic conductive protective films 66 and 76, the conductive films 62 and 72 are protected from corrosion, oxidation, sulfurization, etc. without being exposed and migration. Can be prevented. Since the stretchable conductive protective films 66 and 76 are configured to be stretchable and deformable together with the conductive coating films 62 and 72 according to the deformation of the plate bodies 61 and 71, the conductive coating films 62 and 72 are the stretchable conductive protective films 66, The plates 61 and 71 can be softly deformed as in the case where they are not covered with 76.
  • the conductive member 100 is configured to have conductive films 62 and 72 having different properties (for example, conductivity and flexibility) and elastic conductive protective films 66 and 76. Therefore, in the conductive member 100 that electrically connects the metal housing C and the circuit board P with a low load, the conductive coatings 62 and 72 have the conductivity and flexibility (low compression load). ) Can be maintained and deterioration over time due to corrosion etc. can be prevented.
  • the elastic conductive protective films 66 and 76 are configured to contain, for example, a conductive carbon allotrope in the polymer base material.
  • the outermost layer which is exposed to the outside of the conductive member 100 and has the highest possibility of deterioration over time such as corrosion, is composed of an allotrope of carbon having excellent corrosion resistance and the like. Will be done.
  • the elastic conductive protective films 66 and 76 containing the allotrope of carbon having conductivity in the polymer base material cover the conductive coatings 62 and 72, the conductivity of the conductive coatings 62 and 72 and the plates 61 and 71 The conductive coatings 62 and 72 can be protected from corrosion and the like while maintaining flexibility. Further, since the elastic conductive protective films 66 and 76 serve as the outermost layer of the conductive member 100, the gloss on the surface of the conductive films 62 and 72 is reduced (hidden the metallic color), and a highly uniform black color is exhibited. It is possible to construct the conductive member 100 having excellent designability. Since the surfaces of the elastic conductive protective films 66 and 76 contain a large amount of carbon allotropes, the heat resistance and abrasion resistance on the surface of the conductive member 100 can be improved.
  • the conductive films 62 and 72 which are easily formed so as to have higher flexibility than the elastic conductive protective films 66 and 76, are configured to be adjacent to the plate bodies 61 and 71, respectively. Therefore, it is possible to prevent the conductive coatings 62 and 72 and the stretchable conductive protective films 66 and 76 from being peeled off, especially between layers, when the plates 61 and 71 are deformed.
  • the conductive member 100 has a structure in which the conductive films 62 and 72 and the elastic conductive protective films 66 and 76 have a multi-layer structure, respectively, and carbon allotropes are concentrated on the elastic conductive protective films 66 and 76. ..
  • the conductive films 62 and 72 and the elastic conductive protective films 66 and 76 have a multi-layer structure, respectively, and the elastic conductive protective films 66 and 76 do not contain metal particles. As a result, the metal particles are not exposed, oxidation and migration of the conductive coatings 62 and 72 can be suppressed, and an increase in the electric resistance value with time can be suppressed.
  • the stretchable conductive protective films 66 and 76 preferably have a film thickness of 5 to 75 ⁇ m, and more preferably have a film thickness of 5 to 50 ⁇ m.
  • the elastic conductive protective films 66 and 76 have an appropriate film thickness, the conductive film 62 has elasticity, flexibility and conductivity sufficient to flatten the flexible elastic conductive protective films 66 and 76. , 72 can be prevented from corroding and the surface of the conductive member 100 can be protected.
  • the elastic conductive protective films 66 and 76 have an appropriate film thickness, it is possible to prevent the conductive films 62 and 72 from being seen through and to impart high designability to the conductive member 100. ..
  • Examples of the polymer base material applicable to the base material of the elastic conductive protective films 66 and 76 include highly flexible polymers such as silicone-based, urethane-based, acrylic-based, and olefin-based.
  • the elastic conductive protective films 66 and 76 can be made of the same material as the conductive films 62 and 72. At this time, for example, when the conductive films 62 and 72 are silicone polymers, the silicone polymer is also used as the base polymer of the elastic conductive protective films 66 and 76.
  • the elastic conductive protective films 66, 76 laminated on the conductive films 62, 72 are made of the same material as the conductive films 62, 72, the conductive films 62, 72 and the elastic conductive protective films 66, The adhesiveness with 76 can be improved. Further, since the conductive films 62 and 72 and the elastic conductive protective films 66 and 76 are made of similar materials, the elastic modulus of the conductive films 62 and 72 and the elastic modulus of the elastic conductive protective films 66 and 76 are further formed. The difference with can be reduced. Therefore, the elastic conductive protective films 66 and 76 can be expanded and contracted together with the conductive films 62 and 72 that expand and contract according to the deformed plate bodies 61 and 71.
  • the elastic conductive protective films 66 and 76 tend to have a harder structure than the conductive films 62 and 72. Therefore, as the base material of the elastic conductive protective films 66 and 76, a material that is softer than the base material of the conductive coating films 62 and 72, that is, a material having a large degree of needle insertion may be used. By doing so, the difference between the elastic modulus of the conductive films 62 and 72 and the elastic modulus of the elastic conductive protective films 66 and 76 can be reduced.
  • the stretchable conductive protective films 66 and 76 are configured by containing a conductive filler in a polymer base material.
  • a carbon / graphite conductive material such as carbon, graphite, graphene, for example, that is, an allotrope of carbon having conductivity can be used other than the metal type.
  • the conductive filler in addition to a spherical shape, a flat shape, a scale shape, a needle shape, a fiber shape, or the like can be used.
  • the stretchable conductive protective films 66 and 76 are made by blending 60 parts by weight of carbon black and 20 parts by weight of multi-layer graphene with, for example, 100 parts by weight of a silicone polymer made of a two-component curable liquid silicone rubber. Shaped members are used.
  • a silicone polymer made of a two-component curable liquid silicone rubber.
  • Shaped members are used.
  • the carbon black for example, Mitsubishi Conductive Carbon Black # 3030B manufactured by Mitsubishi Chemical Corporation, which has an arithmetic mean particle size of 55 nm, can be used.
  • the multilayer graphene for example, iGurafen- ⁇ S, a high-purity graphene powder manufactured by Aitec Co., Ltd., which has a particle size of 10 ⁇ m, can be used.
  • the stretchable conductive protective films 66 and 76 are preferably configured to contain graphene. Then, it is preferable to use scale-shaped particles as graphene. By orienting the scaly graphene along the surface direction of the surfaces of the elastic conductive protective films 66 and 76, the electrical conductivity in the orientation direction can be increased.
  • the stretchable conductive protective films 66 and 76 are preferably configured to contain conductive carbon black. By interposing the carbon black around the graphene and between the graphenes, it is possible to increase the conductivity in both the surface direction and the thickness direction of the surfaces of the stretchable conductive protective films 66 and 76, and as a result, the stretchable conductive protective film. The conductivity of 66 and 76 can be increased as a whole.
  • the conductive film-like member containing silicone polymer, carbon black and graphene is heated after being applied with a solution dissolved in a diluting solvent, and the solvent volatilizes to cure the silicone film, resulting in carbon / carbon fiber. / A conductive film containing graphite or the like is formed.
  • the elastic conductive protective films 66 and 76 have, for example, a film thickness of 25 ⁇ m and a volume (electrical) resistivity of 5.10-1 ⁇ ⁇ cm. Since the elastic conductive protective films 66 and 76 often have a higher resistance value than the conductive films 62 and 72, it is preferable that the elastic conductive protective films 66 and 76 have a thinner film thickness than the conductive films 62 and 72.
  • the conductive film-like member is discharged onto the outer surfaces of the conductive films 62 and 72 (the portion corresponding to the outer surface of the elastic conductive film 33 of the conductive member 30), and is formed into a film shape by, for example, a scraping method using a squeegee.
  • the method of applying the elastic conductive protective films 66 and 76 is not limited to the ejection and squeegee method of the ink-like conductive composition, and may be dipping or transfer.
  • the elastic conductive protective films 66 and 76 are provided so as to cover only the top surfaces of the conductive films 62 and 72, respectively.
  • the elastic conductive protective films 66 and 76 may be provided so as to cover the bottom surfaces of the conductive films 62 and 72, respectively.
  • the bottom surfaces of the conductive coatings 62 and 72 can also be protected from corrosion and the like.
  • the elastic conductive protective film 66 covering the substrate contact surface portion 62d is in contact with the substrate of the conductive member 60. It functions in the same manner as the surface portion 62d.
  • the elastic conductive protective films 66 and 76 when the conductive coating films 62 and 72 are provided so as to cover the top surfaces of the conductive coating films 62 and 72, respectively, a pair of the conductive coating films 62 and 72 located at the left and right ends in the X direction in FIG. 12B. It may be formed so as to cover the side surface of the.
  • the stretchable conductive protective films 66 and 76 of this embodiment can also be applied to each of the other embodiments and modifications described above.
  • the elastic conductive protective films 66 and 76 may be formed so as to cover a pair of front and rear end side surfaces in the Y direction.
  • any “conductive member” may have a configuration corresponding to the exposed portion 11e, or may not have the exposed portion 11e.
  • the exposed portion 11e is not limited to the two locations of the front end surface and the rear end surface in the Y direction, and may be one to four of the four surfaces including the left end surface and the right end surface in the X direction.
  • the adhesive layer 13a as the "fixing portion” may be attached to the fixed holding portion 12a, and the metal foil layer 13b as the "fixing portion” is embedded in advance. Is also good.
  • Example 1 the conductive member 40A having the shape shown in FIG. 7A was produced.
  • Conductive silicone rubber was used for the plate body 41.
  • a curved plate 41 having a curved surface that is convex upward in the front view shown in FIG. 7A was formed.
  • a conductive coating material using silver ink was used for the conductive coating 42.
  • conductive coatings 42 were formed on the upper and lower surfaces of the conductive member 40A.
  • the conductive member 40A was obtained by cutting the continuum of the conductive member 40A thus formed with a width of 1 mm along the long side direction.
  • Example 1 a conductive member 40A having an "exposed portion” of the plate 41 without having a conductive coating 42 was formed on the cut surface.
  • a double-sided tape was used for the adhesive layer 13a as the "fixing portion”.
  • the double-sided tape was provided on the lower surface of the fixed holding portion 12a.
  • the conductive member 40A has a curved curved portion 41b, a thickness of 0.02 mm, a height H1 from the mounting surface to the top of 0.7 mm, and a length in the long side direction in a plan view of 2 mm. It became a dimension.
  • the conductive member 40A of the first embodiment formed in this way is pressed from above and below in the Z direction, and the electric resistance [ ⁇ ] between the fixed holding portion 12a and the contact surface portion 42b and the force applied to the inside of the conductive member 40A. [N] was measured.
  • the electrical resistance value quickly dropped to a low level. Further, the conductive member 40A was pressed, and the electric resistance value gradually decreased until the conductive member 40A was flexed and deformed to be flattened. On the other hand, the force applied to the inside of the conductive member 40A hardly changed until it was flattened.
  • Example 1 it was found that the pressing load by the metal housing C and the circuit board P on the conductive member 40A and the stress (repulsive force) thereof are extremely reduced. Further, in Example 1, it was found that the contact resistance value when the contact surface portion 42b starts conducting conductive contact with at least one of the metal housing C and the circuit board P is rapidly reduced.
  • Example 2 the conductive member 40A having the shape shown in FIG. 7A was produced in the same manner as in Example 1.
  • the material of each member constituting the conductive member 40A and the method of forming the same are the same as those in the first embodiment.
  • the order of the steps in the method for producing the conductive coating 42 is different from that in Example 1.
  • a continuous body of the plate body 41 press-formed into a curved surface shape that is convex upward in the front view shown in FIG. 7A was cut with a width of 1 mm along the long side direction.
  • the conductive coating 42 was formed on the entire surface of the conductive member 40A.
  • the conductive member 40A having the conductive coating 42 on any surface was formed.
  • the electric resistance [ ⁇ ] between the fixed holding portion 12a and the contact surface portion 42b and the force [N] applied to the inside of the conductive member 40A were measured by the same method.
  • Example 2 it was found that the pressing load by the metal housing C and the circuit board P on the conductive member 40A and the stress (repulsive force) thereof are reduced. Further, in Example 2, it was found that the contact resistance value when the contact surface portion 42b started to make conductive contact with at least one of the metal housing C and the circuit board P was quickly made extremely small.

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  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

Provided is a conductive member that conducts/connects at low load and low resistance. A conductive member 10A that conducts/connects a metal housing C and a circuit board P includes a plate body 11 formed from a rubber-like elastic body, and a conductive film 12 that is provided on a surface of the plate body 11 and can expand and contract along with deformation of the plate body 11. The plate body 11 includes a bend section 11b protruding in a Z direction; and the conductive film 12 includes a contact surface section 12b that covers the bend section 11b, thereby conducting in a state of surface contact with at least one of the metal housing C and the circuit board P. When the conductive member 10A is subjected to pressing due to the metal housing C and the circuit board P approaching each other in the Z direction, the conductive member 10A is capable of deflecting/deforming such that the bend section 11b widens the bend while the contact surface section 12b maintains a state of surface contact with the metal housing C and/or the circuit board P.

Description

導電部材Conductive member
 本出願による開示は、導電部材に関する。 The disclosure in this application relates to conductive members.
 スマートフォンに代表される無線通信機器は、高周波の各種電磁波を送受信するため、ノイズの発生源となり得る。無線通信機器から発生するノイズは、無線通信機器自体や周辺の電子機器の誤動作を引き起こして、これらの機器の正常な動作を妨げるおそれがある。このため、無線通信機器自体や周辺の電子機器に影響を及ばさないように無線通信機器が発するノイズを抑制するEMI(Electro Magnetic Interference:電磁妨害)対策は、無線通信機器の内部において必須である。 Wireless communication devices such as smartphones transmit and receive various high-frequency electromagnetic waves, so they can be a source of noise. Noise generated from wireless communication devices may cause malfunctions of the wireless communication devices themselves and peripheral electronic devices, and may interfere with the normal operation of these devices. For this reason, EMI (ElectroMagnetic Interference) measures that suppress noise generated by wireless communication devices so as not to affect the wireless communication devices themselves and surrounding electronic devices are indispensable inside the wireless communication devices. ..
 EMI対策の方法の一つに、無線通信機器等の電子機器の電子回路部分に入り込もうとするノイズをグラウンドに逃がすグラウンディングがある。このグラウンディングを用いるEMI対策部品の一つとして、導電コンタクトが知られている。導電コンタクトは、例えばプリント配線基板の接地パターンと接地電極とを導通接続してプリント配線基板を接地することによって、ノイズの影響を抑制するものである。 One of the EMI countermeasures is grounding, which allows noise that tries to enter the electronic circuit part of electronic devices such as wireless communication devices to escape to the ground. Conductive contacts are known as one of the EMI countermeasure components using this grounding. The conductive contact suppresses the influence of noise by, for example, conducting a grounding connection between the grounding pattern of the printed wiring board and the grounding electrode to ground the printed wiring board.
特表2008-524799号公報、図2Japanese Patent Publication No. 2008-524799, Fig. 2
 ところで、電子機器のEMI対策部品としては、一般的な導電性ゴムや金属板ばねが用いられていることが多い。これらのEMI対策部品は、筐体と基板とによって圧縮された状態でこれらを電気的に接続している。導電性ゴムの圧縮変形や剛性の高い材料からなる金属板ばねの圧縮変形に要する外力は、大きくなる傾向にあり、その応力(反発力)も、大きくなりやすい。中でも金属板ばねに対し材料の限界を超えた応力が加わる過圧縮が続くと、金属板ばねは、塑性変形してひずみが残り、元の形状に戻らずにへたりが生じてしまうことがある。 By the way, general conductive rubber and metal leaf springs are often used as EMI countermeasure parts for electronic devices. These EMI countermeasure components electrically connect the housing and the substrate in a compressed state. The external force required for the compressive deformation of the conductive rubber and the compressive deformation of the metal leaf spring made of a highly rigid material tends to be large, and the stress (repulsive force) is also likely to be large. In particular, if overcompression, in which stress exceeding the material limit is applied to the metal leaf spring, continues, the metal leaf spring may be plastically deformed and strain remains, causing sagging without returning to the original shape. ..
 さらに、剛性の高い材料からなる金属板ばねの接触面は、接続対象物から荷重が加わっても圧縮変形しにくい。このため、金属板ばねの接触面と接続対象物の硬い平面との接触部分は、面接触と比べて狭小な断面積の点接触となる傾向がある。このような点接触の状態で電子機器に振動や衝撃が加わると、金属板ばねと接続対象物との導通接続が瞬間的に遮断される等して安定した導通が得られない場合がある。 Furthermore, the contact surface of a metal leaf spring made of a highly rigid material is not easily compressed and deformed even when a load is applied from the object to be connected. Therefore, the contact portion between the contact surface of the metal leaf spring and the hard flat surface of the object to be connected tends to be a point contact having a narrower cross-sectional area than the surface contact. If vibration or impact is applied to the electronic device in such a point contact state, stable continuity may not be obtained because the conductive connection between the metal leaf spring and the object to be connected is momentarily cut off.
 他方で、導電性ゴムは、例えばゴムをバインダーとして導電性フィラーを分散させたものである。導電性ゴムは、導電性フィラーを多量に添加することによってその電気抵抗を低下させることが可能であるものの、その柔軟性が低下してしまう。逆に、導電性ゴムは、その柔軟性を追求すると、その電気抵抗が低下しにくくなってしまう。したがって、EMI対策部品は、導電性ゴムと比べて柔軟性及び導電性の両面で優れた性能を有することが望ましい。 On the other hand, the conductive rubber is, for example, a rubber in which a conductive filler is dispersed using rubber as a binder. Although it is possible to reduce the electrical resistance of the conductive rubber by adding a large amount of the conductive filler, its flexibility is reduced. On the contrary, if the conductive rubber pursues its flexibility, its electric resistance is less likely to decrease. Therefore, it is desirable that the EMI countermeasure component has excellent performance in terms of both flexibility and conductivity as compared with the conductive rubber.
 例えば特許文献1で示すように、弾性ゴムを含んだエラストマバンプと、その外表面上にコネクタのソース側からターミナル側まで連続して延びる金属層とを有し、チップモジュールとプリント配線基板との間に圧着される電気コンタクトが知られている。しかしながら、この特許文献1の導電コンタクトは、対向配置される接続対象物に向かってより大きな厚みを有する塊形状とされている。このため、特許文献1の導電コンタクトでは、一対の接続対象物が導電コンタクトを挟み込んで圧縮することによる押圧荷重が大きくなってしまう。 For example, as shown in Patent Document 1, it has an elastomer bump containing elastic rubber and a metal layer continuously extending from the source side to the terminal side of the connector on the outer surface thereof, and the chip module and the printed wiring board. Electrical contacts that are crimped between are known. However, the conductive contact of Patent Document 1 has a lump shape having a larger thickness toward the connected object to be arranged so as to face each other. Therefore, in the conductive contact of Patent Document 1, the pressing load due to the pair of connecting objects sandwiching and compressing the conductive contact becomes large.
 そして、例えばスマートフォンでは、EMI対策として、グラウンド接続に多数のEMI対策部品を用いることがある。このとき、製品を組み立てる際には、EMI対策部品の数が多いことによって押圧荷重が累積して増大し、筐体及び基板の強度と製品の薄型化、軽量化との両立が難しくなる。 And, for example, in smartphones, as an EMI countermeasure, a large number of EMI countermeasure parts may be used for ground connection. At this time, when assembling the product, the pressing load is accumulated and increased due to the large number of EMI countermeasure parts, and it becomes difficult to achieve both the strength of the housing and the substrate and the thinning and weight reduction of the product.
 本出願で開示するいくつかの態様は、以下の特徴を有するものとして構成される。 Some aspects disclosed in this application are configured to have the following characteristics.
 すなわち、本出願で開示する一つの態様は、第1の接続対象物と第2の接続対象物とを導通接続する導電部材について、ゴム状弾性体からなる基材と、前記基材の表面に設けられ前記基材の変形とともに伸縮変形可能である導電性被膜とを有し、前記基材は、前記第1の接続対象物と前記第2の接続対象物とが互いに接近及び離間する第1の方向に突出する屈曲部を有しており、前記導電性被膜は、前記屈曲部を覆うことによって前記第1の接続対象物及び前記第2の接続対象物の少なくとも一方との間で面接触の状態で導通する接触面部を有しており、前記導電部材は、前記第1の接続対象物と前記第2の接続対象物とが互いに近づくことによる押圧を受けた際に、前記接触面部が前記第1の接続対象物及び前記第2の接続対象物の少なくとも一方との前記面接触の状態を維持しながら、前記屈曲部が屈曲を広げるようにたわみ変形可能であることを特徴とする。 That is, one aspect disclosed in the present application is to attach a conductive member for conducting and connecting a first connection object and a second connection object to a base material made of a rubber-like elastic body and the surface of the base material. The first base material has a conductive coating film that is provided and can be expanded and contracted with the deformation of the base material, and the base material is such that the first connection object and the second connection object approach and separate from each other. The conductive coating film has a bent portion that protrudes in the direction of The conductive member has a contact surface portion that conducts in the above-mentioned state, and when the conductive member receives a pressure due to the first connection object and the second connection object approaching each other, the contact surface portion It is characterized in that the bent portion can be flexed and deformed so as to widen the bend while maintaining the state of surface contact with at least one of the first connection object and the second connection object.
 導電部材は、ゴム状弾性体からなる基材と、基材の変形に伴って伸縮変形可能な導電性被膜とを有している。このため、導電部材は、第1の接続対象物と第2の接続対象物とによる小さな押圧荷重によっても、大きく変形することができる。したがって、この一態様によれば、導電部材に対する第1の接続対象物と第2の接続対象物とによる押圧荷重及びその応力(反発力)を小さくすることができる。 The conductive member has a base material made of a rubber-like elastic body and a conductive coating film that can be expanded and contracted and deformed as the base material is deformed. Therefore, the conductive member can be greatly deformed even by a small pressing load by the first connection object and the second connection object. Therefore, according to this aspect, the pressing load and the stress (repulsive force) thereof by the first connection object and the second connection object to the conductive member can be reduced.
 さらに、導電部材の基材は、屈曲を広げるようにたわみ変形可能な屈曲部を有し、導電部材の導電性被膜は、この屈曲部を覆うことによって第1の接続対象物及び第2の接続対象物の少なくとも一方との間で面接触の状態で導通する接触面部を有している。このため、導電性被膜は、第1の接続対象物及び第2の接続対象物の少なくとも一方との接触面部に電流経路の断面積を確保することができる。したがって、この一態様によれば、導電部材に対して第1の接続対象物と第2の接続対象物とが互いに近づいて、接触面部が第1の接続対象物及び第2の接続対象物の少なくとも一方と導通接触し始めた際の接触抵抗値を速やかに小さくすることができる。 Further, the base material of the conductive member has a bent portion that can be flexed and deformed so as to widen the bend, and the conductive coating of the conductive member covers the bent portion to cover the bent portion to connect the first object and the second connection. It has a contact surface portion that conducts in a surface contact state with at least one of the objects. Therefore, the conductive coating can secure the cross-sectional area of the current path on the contact surface portion with at least one of the first connection object and the second connection object. Therefore, according to this aspect, the first connection object and the second connection object are close to each other with respect to the conductive member, and the contact surface portion is the first connection object and the second connection object. The contact resistance value at the start of conductive contact with at least one can be quickly reduced.
 そして、基材は、第1の接続対象物と第2の接続対象物とによる押圧荷重を受けている状態において、塑性変形を起こさずに元の形状に戻ろうとする応力を有している。このため、導電部材は、第1の接続対象物と第2の接続対象物とによる押圧を受けている間において、この面接触の状態を維持することができる。したがって、この一態様によれば、第1の接続対象物と第2の接続対象物とを有して構成される例えば電子機器が振動や衝撃を受けたとしても、その電子機器と導電部材との安定した導通を維持することができる。 Then, the base material has a stress that tries to return to the original shape without causing plastic deformation in a state of being subjected to a pressing load by the first connection object and the second connection object. Therefore, the conductive member can maintain this surface contact state while being pressed by the first connection object and the second connection object. Therefore, according to this aspect, even if, for example, an electronic device having a first connection object and a second connection object is subjected to vibration or shock, the electronic device and the conductive member Stable continuity can be maintained.
 前記基材は、板体であって、対向配置されている前記第1の接続対象物と前記第2の接続対象物との間に位置しており、前記基材は、前記第1の接続対象物と前記第2の接続対象物とが互いに近づくことによる押圧を受けた際に、前記屈曲部が平坦に近づくようにたわみ変形可能であるように構成することができる。 The base material is a plate body and is located between the first connection object and the second connection object which are arranged to face each other, and the base material is the first connection object. When the object and the second connecting object are pressed by approaching each other, the bent portion can be flexed and deformed so as to approach flatness.
 この一態様によれば、導電部材は、基材が板体であって、第1の接続対象物と第2の接続対象物とが互いに近づくことによる押圧を受けた際に、屈曲部が平坦に近づくようにたわみ変形可能であるように構成されている。このため、この一態様によれば、屈曲部が平坦に近づくことによって、第1の接続対象物及び第2の接続対象物の少なくとも一方に対して面接触の状態となっている接触面の接触面積を広げることができる。したがって、この一態様によれば、導電部材に対する第1の接続対象物と第2の接続対象物とによる押圧荷重を増大させることなく、第1の接続対象物及び第2の接続対象物の少なくとも一方に対する導電部材の接触抵抗値を低下させることができる。 According to this aspect, in the conductive member, the base material is a plate body, and when the first connection object and the second connection object are pressed by approaching each other, the bent portion is flat. It is configured to be flexible and deformable so as to approach. Therefore, according to this aspect, the contact of the contact surface, which is in a surface contact state with at least one of the first connection object and the second connection object, due to the bent portion approaching flatness. The area can be expanded. Therefore, according to this aspect, at least the first connection object and the second connection object do not increase the pressing load of the first connection object and the second connection object on the conductive member. The contact resistance value of the conductive member with respect to one can be reduced.
 前記基材は、導電性フィラーをゴム材料に含有した導電性ゴムである構成とすることができる。 The base material can be configured to be a conductive rubber containing a conductive filler in a rubber material.
 この一態様によれば、導電部材は、導電性被膜だけでなく基材も導電性を有する構成となる。したがって、この一態様によれば、導電部材の全体の電気抵抗を低下させることができる。 According to this aspect, the conductive member has a structure in which not only the conductive coating but also the base material has conductivity. Therefore, according to this aspect, the overall electrical resistance of the conductive member can be reduced.
 前記導電性被膜は、前記基材の前記表面の全体を覆う構成とすることができる。 The conductive coating can be configured to cover the entire surface of the base material.
 この一態様によれば、導電部材は、その表面の全体が導電性被膜によって覆われている。これによって、導電部材は、その表面全体が電流経路となっている。したがって、この一態様によれば、導電部材は、その表面を電流経路として、第1の接続対象物と第2の接続対象物とを確実かつ低抵抗で導通接続することができる。他方で、この一態様によれば、基材を絶縁性ゴム等の絶縁性材料とすることができる。一般的には絶縁性材料に導電性を持たせようとすると、柔軟性が低下する傾向がある。しかしながら、この一態様によれば、基材には導電性が必須とはされない。したがって、この一態様によれば、基材には柔軟性のより高い材料を用いることができるので、導電部材は、第1の接続対象物と第2の接続対象物とによる押圧を受けた際に、柔らかく変形することができる。 According to this aspect, the entire surface of the conductive member is covered with a conductive film. As a result, the entire surface of the conductive member serves as a current path. Therefore, according to this aspect, the conductive member can conduct a conductive connection between the first connection object and the second connection object reliably and with low resistance by using the surface thereof as a current path. On the other hand, according to this aspect, the base material can be an insulating material such as insulating rubber. In general, trying to make an insulating material conductive tends to reduce its flexibility. However, according to this aspect, conductivity is not essential for the substrate. Therefore, according to this aspect, since a more flexible material can be used for the base material, the conductive member is pressed by the first connection object and the second connection object. In addition, it can be deformed softly.
 前記基材は、前記屈曲部から伸長する先端部を有し、前記屈曲部を被覆する前記接触面部は、前記第1の接続対象物及び前記第2の接続対象物の一方と接触し、前記先端部を被覆する別の接触面部は、前記第1の接続対象物及び前記第2の接続対象物の他方と接触するように構成することができる。 The base material has a tip portion extending from the bent portion, and the contact surface portion covering the bent portion comes into contact with one of the first connection object and the second connection object, and the said. Another contact surface portion that covers the tip portion can be configured to be in contact with the other of the first connection object and the second connection object.
 この一態様によれば、導電部材は、屈曲部から伸長する先端部を覆う別の接触面部が第1の接続対象物及び第2の接続対象物の他方と接触した状態で第1の接続対象物と第2の接続対象物とによって押圧される。これによって、先端部が自由端の状態と比べて、導電部材に対する第1の接続対象物と第2の接続対象物とによる押圧荷重が大きくなる。このため、この一態様によれば、導電部材に対する第1の接続対象物と第2の接続対象物とによる押圧荷重が小さくなりすぎず、適正に保つことができる。 According to this aspect, the conductive member has a first connection object in a state where another contact surface portion covering the tip portion extending from the bent portion is in contact with the other of the first connection object and the second connection object. Pressed by the object and the second object to be connected. As a result, the pressing load of the first connection object and the second connection object on the conductive member becomes larger than that in the state where the tip portion is at the free end. Therefore, according to this aspect, the pressing load by the first connection object and the second connection object on the conductive member does not become too small and can be maintained appropriately.
 前記基材は、JIS K 6253準拠のタイプAデュロメータによって測定した硬さがA1~A90である構成とすることができる。 The base material may have a hardness of A1 to A90 measured by a type A durometer conforming to JIS K6253.
 この一態様によれば、基材が、JIS K 6253準拠のタイプAデュロメータでA1~A90の硬さを有している。これは、第1の接続対象物と第2の接続対象物とが互いに近づくことによる押圧を受けた際に、基材が容易にたわみ変形可能である程度に充分に軟質である。このため、例えばEMI対策部品として多く用いられる金属板ばねと比べて、第1の接続対象物と第2の接続対象物とによって導電部材が押圧された際の荷重を充分に低減させることができる。より具体的には、基材のゴム状弾性体が絶縁性ゴムの場合はA1~A60の硬さを有し、導電性ゴムの場合はA10~A90の硬さを有していることが好ましい。 According to this aspect, the base material is a JIS K 6253 compliant type A durometer and has a hardness of A1 to A90. This is because the base material can be easily flexed and deformed and is sufficiently soft to some extent when the first connection object and the second connection object are pressed by approaching each other. Therefore, as compared with, for example, a metal leaf spring that is often used as an EMI countermeasure component, the load when the conductive member is pressed by the first connection object and the second connection object can be sufficiently reduced. .. More specifically, when the rubber-like elastic body of the base material is an insulating rubber, it preferably has a hardness of A1 to A60, and when it is a conductive rubber, it preferably has a hardness of A10 to A90. ..
 さらに、前記導電部材は、粘着材層又は金属箔層からなる固着部が設けられる固定保持部を有する構成とすることができる。 Further, the conductive member can be configured to have a fixed holding portion provided with a fixing portion made of an adhesive material layer or a metal foil layer.
 この一態様によれば、導電部材が固着部を有するので、導電部材を容易に例えば回路に取り付けることができる。 According to this aspect, since the conductive member has a fixed portion, the conductive member can be easily attached to, for example, a circuit.
 前記基材は、前記固定保持部から片持ち梁形状で前記第1の方向に対して交差する第2の方向に伸長している構成とすることができる。 The base material may be configured to extend from the fixed holding portion in a cantilever shape in a second direction intersecting with the first direction.
 この一態様によれば、基材は、固定保持部から片持ち梁形状で伸長している。したがって、この一態様によれば、導電部材に対する第1の接続対象物と第2の接続対象物とによる押圧荷重及びその応力(反発力)を小さくすることができる。 According to this aspect, the base material extends from the fixed holding portion in the shape of a cantilever. Therefore, according to this aspect, the pressing load and the stress (repulsive force) thereof by the first connection object and the second connection object to the conductive member can be reduced.
 前記基材は、材料の厚みが0.05mm~0.5mmである構成とすることができる。 The base material can be configured such that the thickness of the material is 0.05 mm to 0.5 mm.
 この一態様によれば、基材が適切な厚みを有するので、導電部材は、第1の接続対象物と第2の接続対象物とによる押圧を受けた際に、柔らかくたわみ変形することができる。 According to this aspect, since the base material has an appropriate thickness, the conductive member can be softly flexed and deformed when pressed by the first connection object and the second connection object. ..
 前記基材は、前記第1の方向に対して交差する第2の方向に伸長する長辺を有しており、前記長辺が0.5mm~5mmである構成とすることができる。 The base material has a long side extending in a second direction intersecting with the first direction, and the long side can be 0.5 mm to 5 mm.
 この一態様によれば、基材が充分な長さの長辺を有するので、導電部材は、第1の接続対象物と第2の接続対象物とによる押圧を受けた際に、柔らかくたわみ変形することができる。 According to this aspect, since the base material has a long side having a sufficient length, the conductive member is softly flexed and deformed when pressed by the first connection object and the second connection object. can do.
第1実施形態による導電部材を示す図であり、図1Aは、平面図、図1Bは、正面図。It is a figure which shows the conductive member by 1st Embodiment, FIG. 1A is a plan view, and FIG. 1B is a front view. 第1実施形態の変形例による導電部材を示す図であり、図2Aは、固定保持部に粘着材層が取り付けられた例を示す正面図、図2Bは、固定保持部として金属箔層があらかじめ埋設された例を示す正面図。図2Cは、導電性被膜が天面及び底面のみに設けられた例を示す正面図、図2Dは、導電性被膜が天面のみに設けられた上で天面の導電性被膜と金属箔層とを直接導通させる例を示す正面図。2A is a front view showing an example in which an adhesive layer is attached to a fixed holding portion, and FIG. 2B is a front view showing an example in which an adhesive layer is attached to a fixed holding portion, and FIG. The front view which shows the buried example. FIG. 2C is a front view showing an example in which the conductive film is provided only on the top surface and the bottom surface, and FIG. 2D shows the conductive film and the metal leaf layer on the top surface after the conductive film is provided only on the top surface. The front view which shows the example which conducts with and directly. 導電部材の作用を説明する図であり、図3Aは、導電部材がたわみ変形する前の状態を示す図1AのIIIA-IIIA線相当断面図。図3Bは、導電部材がたわみ変形して平坦化した状態を示す図1AのIIIA-IIIA線相当断面図。It is a figure explaining the operation of the conductive member, and FIG. 3A is a cross-sectional view corresponding to line IIIA-IIIA of FIG. 1A which shows the state before the conductive member bends and deforms. FIG. 3B is a cross-sectional view corresponding to a line IIIA-IIIA of FIG. 1A showing a state in which the conductive member is flexed, deformed, and flattened. 第2実施形態による導電部材を示す図であり、図4Aは、平面図、図4Bは、正面図。It is a figure which shows the conductive member by 2nd Embodiment, FIG. 4A is a plan view, and FIG. 4B is a front view. 第3実施形態による導電部材を示す図であり、図5Aは、平面図、図5Bは、正面図。It is a figure which shows the conductive member by 3rd Embodiment, FIG. 5A is a plan view, and FIG. 5B is a front view. 第4実施形態による導電部材を示す図であり、図6Aは、平面図、図6Bは、正面図。It is a figure which shows the conductive member by 4th Embodiment, FIG. 6A is a plan view, and FIG. 6B is a front view. 第4実施形態の変形例による導電部材を示す図であり、図7Aは、固定保持部に粘着材層が取り付けられた例を示す正面図、図7Bは、固定保持部として金属箔層があらかじめ埋設された例を示す正面図。FIG. 7A is a front view showing an example in which an adhesive layer is attached to a fixed holding portion, and FIG. 7B is a front view showing an example in which an adhesive layer is attached to a fixed holding portion, and FIG. 7B shows a metal foil layer in advance as a fixed holding portion. The front view which shows the buried example. 図8Aは、第5実施形態による導電部材を示す正面図。図8Bは、固定保持部に粘着材層が取り付けられた第5実施形態の変形例による導電部材を示す正面図。図8Cは、固定保持部として金属箔層があらかじめ埋設された第5実施形態の変形例による導電部材を示す正面図。FIG. 8A is a front view showing the conductive member according to the fifth embodiment. FIG. 8B is a front view showing a conductive member according to a modified example of the fifth embodiment in which an adhesive layer is attached to a fixed holding portion. FIG. 8C is a front view showing a conductive member according to a modified example of the fifth embodiment in which a metal foil layer is embedded in advance as a fixed holding portion. 図9Aは、第6実施形態による導電部材を示す正面図。図9Bは、第7実施形態による導電部材を示す正面図。FIG. 9A is a front view showing the conductive member according to the sixth embodiment. FIG. 9B is a front view showing the conductive member according to the seventh embodiment. 第8実施形態による導電部材を示す正面図。The front view which shows the conductive member by 8th Embodiment. 第9実施形態による導電部材を示す図であり、図11Aは、平面図、図11Bは、正面図。9 is a view showing a conductive member according to a ninth embodiment, FIG. 11A is a plan view, and FIG. 11B is a front view. 図12Aは第7実施形態の変形例による導電部材を示す正面図。図12Bは第10実施形態による導電部材を示す正面図。FIG. 12A is a front view showing a conductive member according to a modified example of the seventh embodiment. FIG. 12B is a front view showing the conductive member according to the tenth embodiment.
 以下、本出願にて開示する実施形態の例について図面を参照しつつ説明する。以下の各実施形態で共通する構成については、同一の符号を付して明細書での重複説明を省略する。さらに、各実施形態で共通する使用方法及び作用効果についても重複説明を省略する。ここで、本明細書及び特許請求の範囲において、「第1」及び「第2」と記載する場合、それらは、異なる構成要素を区別するために用いるものであり、特定の順序や優劣等を示すために用いるものではない。 Hereinafter, examples of the embodiments disclosed in the present application will be described with reference to the drawings. The same reference numerals are given to the configurations common to the following embodiments, and duplicate description in the specification is omitted. Further, duplicate description will be omitted for the usage method and the action and effect common to each embodiment. Here, in the present specification and the scope of claims, when "first" and "second" are described, they are used to distinguish different components, and a specific order or superiority or inferiority is used. It is not used to indicate.
 本出願にて開示する「導電部材」は、「第1の接続対象物」と「第2の接続対象物」としての被着体とを導通接続するものである。「第1の接続対象物」の一態様としては、電気機器等の金属製筐体を例示することができる。「第2の接続対象物」の一態様としては、金属製筐体に収容する回路基板を例示することができる。「第1の接続対象物」と「第2の接続対象物」とは、逆であってもかまわない。 The "conductive member" disclosed in this application is for conducting a conductive connection between the "first connection object" and the adherend as the "second connection object". As one aspect of the "first connection object", a metal housing such as an electric device can be exemplified. As one aspect of the "second connection object", a circuit board housed in a metal housing can be exemplified. The "first connection object" and the "second connection object" may be reversed.
 本明細書及び特許請求の範囲では、便宜上、図1A、図1B等に示されるように、導電部材10の長辺方向(左右方向)をX方向、短辺方向(前後方向)をY方向、高さ方向(上下方向)をZ方向として記載する。さらに、Y方向において、図1B等の正面側を導電部材10の前側とし、背面側を導電部材10の後側として記載する。そして、導電部材10において、回路基板Pに載置する側をZ方向における下側、金属製筐体Cが配置される側をZ方向における上側として記載する。しかしながら、それらは、導電部材10の接続の方向、圧縮方向及び電子機器に対する配置の向き等を限定するものではない。 In the scope of the present specification and the patent claims, for convenience, as shown in FIGS. 1A, 1B, etc., the long side direction (horizontal direction) of the conductive member 10 is the X direction, and the short side direction (front-back direction) is the Y direction. The height direction (vertical direction) is described as the Z direction. Further, in the Y direction, the front side of FIG. 1B and the like is described as the front side of the conductive member 10, and the back side is described as the rear side of the conductive member 10. Then, in the conductive member 10, the side on which the circuit board P is placed is described as the lower side in the Z direction, and the side on which the metal housing C is arranged is described as the upper side in the Z direction. However, they do not limit the connection direction, the compression direction, the arrangement direction with respect to the electronic device, and the like of the conductive member 10.
第1実施形態〔図1A、図1B〕First Embodiment [FIG. 1A, FIG. 1B]
 本実施形態の導電部材10は、EMI対策部品として、無線通信機器等の電子回路部分に入り込もうとするノイズをグラウンドに逃がすグラウンディングとしての機能を奏するものである。導電部材10は、例えば「第1の方向」としてのZ方向に互いに接近及び離間するように対向配置された金属製筐体Cと回路基板Pとによって圧縮された状態で、これらを導通接続するように構成されている(図3B参照)。 The conductive member 10 of the present embodiment functions as an EMI countermeasure component as a grounding that allows noise that is about to enter an electronic circuit portion of a wireless communication device or the like to escape to the ground. The conductive member 10 is conductively connected to each other in a state of being compressed by, for example, a metal housing C and a circuit board P which are arranged so as to approach and separate from each other in the Z direction as the "first direction". (See FIG. 3B).
 導電部材10は、「基材」としての板体11と、導電性被膜12とを有している。導電部材10は、その構造の基礎となる板体11の表面に導電性被膜12が覆われて構成されている。導電部材10は、対向配置されている金属製筐体Cと回路基板Pとの間に位置しており、板体11は、導電性被膜12を介して金属製筐体C及び回路基板Pと接触している。 The conductive member 10 has a plate body 11 as a "base material" and a conductive coating film 12. The conductive member 10 is configured by covering the surface of the plate body 11, which is the basis of the structure, with the conductive coating film 12. The conductive member 10 is located between the metal housing C and the circuit board P which are arranged to face each other, and the plate body 11 is connected to the metal housing C and the circuit board P via the conductive coating 12. Are in contact.
 導電部材10は、図1Aで示すようにXY方向に広がる板面を有し、図1Bで示すようにZ方向に板厚を有する薄板形状とされている。そして、導電部材10は、X方向における左端寄りにY方向に伸長する谷折り線を有し、右端寄りにY方向に伸長する山折り線を有する正面視でシグモイド(S字)形状とされている。すなわち、導電部材10は、左端寄りにZ方向における位置が低い平面、右端寄りに高い位置の平面、及びこれらの平面の間、言い換えるとX方向における中央部分に傾斜面を有している。そして、導電部材10は、Z方向における下端に位置する左端寄りの平面の底面が、回路基板Pに載置されている。他方で、導電部材10は、Z方向における上端に位置する右端寄りの平面の天面が、金属製筐体Cと接触するように配置されている。 The conductive member 10 has a plate surface extending in the XY direction as shown in FIG. 1A, and has a thin plate shape having a plate thickness in the Z direction as shown in FIG. 1B. The conductive member 10 has a valley fold line extending in the Y direction toward the left end in the X direction, and has a sigmoid (S-shaped) shape in front view having a mountain fold line extending in the Y direction toward the right end. There is. That is, the conductive member 10 has a plane having a low position in the Z direction toward the left end, a plane having a high position toward the right end, and an inclined surface between these planes, in other words, a central portion in the X direction. The conductive member 10 has a flat bottom surface near the left end located at the lower end in the Z direction mounted on the circuit board P. On the other hand, the conductive member 10 is arranged so that the top surface of the flat surface near the right end located at the upper end in the Z direction is in contact with the metal housing C.
 板体11は、Z方向に間隙を縮めて押圧する金属製筐体Cと回路基板Pとの荷重(押圧荷重)をその間隙内においてたわみ(曲げ)変形可能である構成によって受け流して応力(反発力)を小さくするものである。このため、板体11は、金属製筐体Cと回路基板Pとによる特にZ方向の押圧に対して容易にたわみ変形可能に構成される。本実施形態の板体11は、例えば図1Aで示すように、Y方向に比べてX方向に長く、かつ、XY方向に広がる板面を有し、図1Bで示すようにZ方向に板厚を有する薄板形状とされる。この構成によれば、板体11がZ方向に薄い板形状とされているので、板体11を特にZ方向に容易にたわみ変形させることができる。このとき、板体11がY方向に比べてX方向に長いので、Y方向を軸として屈曲するように板体11をたわみ変形させることができる。 The plate body 11 receives stress (repulsion) by receiving a load (pressing load) between the metal housing C and the circuit board P that shrinks and presses the gap in the Z direction so as to be flexible (bending) and deformable in the gap. The force) is reduced. Therefore, the plate body 11 is configured to be easily flexible and deformable with respect to pressing in the Z direction by the metal housing C and the circuit board P. As shown in FIG. 1A, the plate body 11 of the present embodiment has a plate surface that is longer in the X direction than in the Y direction and spreads in the XY direction, and has a plate thickness in the Z direction as shown in FIG. 1B. It has a thin plate shape. According to this configuration, since the plate body 11 has a thin plate shape in the Z direction, the plate body 11 can be easily flexed and deformed particularly in the Z direction. At this time, since the plate body 11 is longer in the X direction than in the Y direction, the plate body 11 can be flexed and deformed so as to bend around the Y direction.
 さらに、本実施形態の板体11は、ゴム状弾性体からなる。ゴム状弾性体は、弾性率が低い性質を有している。このため、導電部材10は、金属製筐体Cと回路基板Pとによる小さな押圧荷重によっても、大きく変形することができる。したがって、本実施形態によれば、導電部材10に対する金属製筐体Cと回路基板Pとによる押圧荷重及びその応力(反発力)を小さくすることができる。こうして、板体11は、導電性被膜12と比べて柔軟性が高く、導電部材10の中では、外力によって最も変形しやすい部位となっている。 Further, the plate body 11 of the present embodiment is made of a rubber-like elastic body. The rubber-like elastic body has a property of having a low elastic modulus. Therefore, the conductive member 10 can be greatly deformed even by a small pressing load by the metal housing C and the circuit board P. Therefore, according to the present embodiment, the pressing load by the metal housing C and the circuit board P on the conductive member 10 and the stress (repulsive force) thereof can be reduced. In this way, the plate body 11 has higher flexibility than the conductive coating film 12, and is the portion of the conductive member 10 that is most easily deformed by an external force.
 板体11は、Z方向における上方に向かって突出しながら、X方向における右方に向かって伸長するように屈曲しており、正面視でシグモイド(S字)形状とされている。そして、板体11は、板体基部11aと、屈曲部11bとを有している。ここでの屈曲部11bは、金属製筐体Cと回路基板Pとが互いに接近した際に、その一方と導電部材10とが最初に接触する正面視で屈曲形状とされた領域である。このため、屈曲部11bは、導電部材10の上下端のいずれかを含んだ領域となっている。さらに、ここでの「屈曲」は、正面視において、明確な角部を有して曲がって(折れ曲がって)いても良く(例えば図1B等参照)、滑らかに曲がって(湾曲して)いても良い(例えば図6B等参照)。 The plate body 11 is bent so as to extend toward the right in the X direction while projecting upward in the Z direction, and has a sigmoid (S-shaped) shape when viewed from the front. The plate body 11 has a plate body base portion 11a and a bent portion 11b. The bent portion 11b here is a region having a bent shape in a front view in which one of the metal housing C and the circuit board P first comes into contact with each other when the metal housing C and the circuit board P approach each other. Therefore, the bent portion 11b is a region including any of the upper and lower ends of the conductive member 10. Further, the "bending" here may be bent (bent) with clear corners in the front view (see, for example, FIG. 1B), or may be smoothly bent (curved). Good (see, for example, FIG. 6B, etc.).
 板体基部11aは、導電性被膜12を介して板体11を回路基板Pに載置する部位である。板体基部11aは、薄板形状とされており、正面視で板体11の左端からX方向に沿って右方に向かって伸長している。 The plate body base portion 11a is a portion on which the plate body 11 is placed on the circuit board P via the conductive coating film 12. The plate body base portion 11a has a thin plate shape, and extends from the left end of the plate body 11 toward the right along the X direction when viewed from the front.
 屈曲部11bは、金属製筐体Cと回路基板Pとから受ける荷重を、板体11をたわみ変形させる力に変換する要部である。屈曲部11bは、板体基部11aから「第1の方向」における一方である上方に向かって突出して形成されている。本実施形態の屈曲部11bは、上方に位置する金属製筐体Cと接触するため、板体11の中でもZ方向における高い位置、すなわち板体11の上端を含んだ頂部に設けられている。 The bent portion 11b is a main part that converts the load received from the metal housing C and the circuit board P into a force that bends and deforms the plate body 11. The bent portion 11b is formed so as to project upward from the plate base portion 11a, which is one in the "first direction". Since the bent portion 11b of the present embodiment comes into contact with the metal housing C located above, it is provided at a high position in the Z direction of the plate body 11, that is, at the top including the upper end of the plate body 11.
 屈曲部11bは、いずれも薄板形状の傾斜片部11cと、頂部側横片部11dとによって構成されている。傾斜片部11cは、正面視で板体基部11aの右端からZ方向における上方に向かって傾斜するようにX方向に沿って右方に向かって伸長している。頂部側横片部11dは、正面視で傾斜片部11cの右端からX方向に沿って右方に向かって伸長している。屈曲部11bには、正面視で頂部側横片部11dと傾斜片部11cとによって初期状態における屈曲角度θ1が形成されている(図3A参照)。 The bent portion 11b is composed of a thin plate-shaped inclined piece portion 11c and a top side horizontal piece portion 11d. The inclined piece portion 11c extends to the right along the X direction so as to incline upward in the Z direction from the right end of the plate base portion 11a in the front view. The top-side lateral piece 11d extends from the right end of the inclined piece 11c to the right along the X direction in front view. In the bent portion 11b, a bending angle θ1 in the initial state is formed by the top side lateral piece portion 11d and the inclined piece portion 11c when viewed from the front (see FIG. 3A).
 頂部側横片部11dは、板体基部11aと平行となるようにX方向に沿って伸長している。これによって、回路基板Pに対して金属製筐体Cが平行に配置される場合には、導電部材10が金属製筐体Cと導通接触し始めた際の接触面積を広げることができる。このため、導電部材10は、導電部材10が金属製筐体Cと導通接触し始めてから金属製筐体Cと回路基板Pとによる押圧を受けている間において、面接触の状態を安定して維持することができる。 The top side lateral piece 11d extends along the X direction so as to be parallel to the plate base 11a. As a result, when the metal housing C is arranged parallel to the circuit board P, the contact area when the conductive member 10 starts to make conductive contact with the metal housing C can be increased. Therefore, the conductive member 10 stabilizes the surface contact state while the conductive member 10 is pressed by the metal housing C and the circuit board P after the conductive member 10 starts to make conductive contact with the metal housing C. Can be maintained.
 しかしながら、頂部側横片部11dは、正面視で傾斜片部11cの右端からZ方向における下方に向かって傾斜するようにX方向に沿って右方に向かって伸長する構成であっても良い。これによって、金属製筐体Cと回路基板Pとが互いに接近した際に、より早い段階で導電部材10の右端を回路基板Pと接触させることができる。そして、導電部材10の右端が回路基板Pと接触した状態で金属製筐体Cと回路基板Pとによって押圧されることによって、導電部材10の右端が非接触の状態と比べて、導電部材10に対する金属製筐体Cと回路基板Pとによる押圧荷重が大きくなる。このため、この構成によれば、導電部材10に対する金属製筐体Cと回路基板Pとによる押圧荷重が小さくなりすぎず、適正に保つことができる。 However, the top-side lateral piece 11d may be configured to extend to the right along the X direction so as to be inclined downward in the Z direction from the right end of the inclined piece 11c in the front view. As a result, when the metal housing C and the circuit board P come close to each other, the right end of the conductive member 10 can be brought into contact with the circuit board P at an earlier stage. Then, by being pressed by the metal housing C and the circuit board P in a state where the right end of the conductive member 10 is in contact with the circuit board P, the conductive member 10 is compared with a state in which the right end of the conductive member 10 is not in contact. The pressing load on the metal housing C and the circuit board P is increased. Therefore, according to this configuration, the pressing load of the metal housing C and the circuit board P on the conductive member 10 does not become too small and can be maintained appropriately.
 板体11のY方向における前端面及び後端面は、双方とも「カット面」として形成された露出部11eとなっている。露出部11eは、板体11の表面が導電性被膜12に覆われておらずに露出している部位である。一組の露出部11eは、双方とも導電部材10が金属製筐体Cと回路基板Pとによる押圧荷重を受けるXY平面に対する交差方向であるXZ平面に沿って形成されている。そして、一組の露出部11eは、それぞれ導電性被膜12の「カット面」として形成された前端及び後端と面一とされている。 Both the front end surface and the rear end surface of the plate 11 in the Y direction are exposed portions 11e formed as "cut surfaces". The exposed portion 11e is a portion where the surface of the plate body 11 is not covered with the conductive coating 12 and is exposed. Both of the set of exposed portions 11e are formed along the XZ plane which is the intersecting direction with respect to the XY plane in which the conductive member 10 receives the pressing load from the metal housing C and the circuit board P. The set of exposed portions 11e are flush with the front end and the rear end formed as the "cut surface" of the conductive coating 12, respectively.
 ここで、上述のように、導電性被膜12と比べると、板体11は高い柔軟性を有している。したがって、板体11が導電性被膜12によって被覆された「被覆部」と比べると、板体11が導電性被膜12によって被覆されていない露出部11eは、外力を受けた際に変形しやすい部位である。すなわち、板体11は、押圧を受けて圧縮変形した際には、導電性被膜12の前端及び後端を基準として露出部11eがそれぞれ前方及び後方に膨出変形可能である。 Here, as described above, the plate body 11 has higher flexibility than the conductive coating film 12. Therefore, as compared with the "covered portion" in which the plate body 11 is covered with the conductive coating 12, the exposed portion 11e in which the plate body 11 is not covered with the conductive coating 12 is a portion that is easily deformed when an external force is applied. Is. That is, when the plate body 11 is compressed and deformed by being pressed, the exposed portion 11e can bulge and deform forward and backward, respectively, with reference to the front end and the rear end of the conductive coating 12.
 板体11の露出する一組の露出部11eは、背向、すなわち互いに反対を向いており、導電部材10が金属製筐体Cと回路基板Pとによる押圧荷重を受けるXY平面に対する垂直面となっている。このため、板体11が、金属製筐体Cと回路基板Pとによって露出部11eに対する垂直方向であるZ方向に圧縮された際に、一組の露出部11eをそれぞれY方向における外方に向かって効率良く膨出させることができる。このため、導電部材10では、圧縮される際の押圧荷重を低減させることができる。 The exposed set of exposed portions 11e of the plate body 11 face back to each other, that is, opposite to each other, and the conductive member 10 is a plane perpendicular to the XY plane to which the metal housing C and the circuit board P receive a pressing load. It has become. Therefore, when the plate body 11 is compressed in the Z direction, which is the direction perpendicular to the exposed portion 11e, by the metal housing C and the circuit board P, the pair of exposed portions 11e are moved outward in the Y direction, respectively. It can be efficiently inflated toward. Therefore, in the conductive member 10, the pressing load at the time of compression can be reduced.
 導電性被膜12は、板体11の表面の少なくとも一部を被覆して板体11の変形に応じて伸縮しながら金属製筐体Cと回路基板Pとを導通接続するものである。導電性被膜12は、表に面状に露出している面積に対してその交差方向の厚みが薄い膜形状とされた導電性膜である。そして、導電性被膜12は、金属製筐体Cと回路基板Pとによって導電部材10が押圧された際に、断裂することなく、板体11のたわみ変形とともに伸縮変形可能に構成されている。 The conductive coating film 12 covers at least a part of the surface of the plate body 11 and electrically connects the metal housing C and the circuit board P while expanding and contracting according to the deformation of the plate body 11. The conductive film 12 is a conductive film having a film shape in which the thickness in the intersecting direction is thin with respect to the area exposed in a plane on the surface. When the conductive member 10 is pressed by the metal housing C and the circuit board P, the conductive coating 12 is configured to be stretchable and deformable along with the bending deformation of the plate body 11 without tearing.
 本実施形態の導電性被膜12は、上述のように板体11の露出部11eである前端面及び後端面以外の面全体を被覆している。したがって、導電性被膜12は、正面視でシグモイド(S字)形状の筒形状とされており、その内部にY方向に貫通する中空の領域を有している。すなわち、導電性被膜12の天面と底面とは、露出部11eである板体11の前端面及び後端面の領域においては接続されていないものの、左右両側面において導通接続されている。導電性被膜12は、固定保持部12aと、接触面部12bとを有している。 As described above, the conductive coating film 12 of the present embodiment covers the entire surface other than the front end surface and the rear end surface, which are the exposed portions 11e of the plate body 11. Therefore, the conductive coating film 12 has a sigmoid (S-shaped) tubular shape when viewed from the front, and has a hollow region penetrating in the Y direction inside the conductive coating film 12. That is, the top surface and the bottom surface of the conductive coating 12 are not connected in the regions of the front end surface and the rear end surface of the plate body 11 which is the exposed portion 11e, but are electrically connected on the left and right side surfaces. The conductive coating 12 has a fixed holding portion 12a and a contact surface portion 12b.
 固定保持部12aは、被着体としての回路基板Pに対する導電部材10の取付け部位及び電気的接続面である。固定保持部12aは、導電部材10の下端に位置している。固定保持部12aは、板体基部11aの底面を下側から被覆する導電性被膜12の底面となっており、XY平面に沿って形成されている。 The fixed holding portion 12a is a mounting portion and an electrical connection surface of the conductive member 10 to the circuit board P as an adherend. The fixed holding portion 12a is located at the lower end of the conductive member 10. The fixed holding portion 12a is the bottom surface of the conductive coating film 12 that covers the bottom surface of the plate body base portion 11a from below, and is formed along the XY plane.
 接触面部12bは、金属製筐体Cに対する導電部材10の電気的接続面である。接触面部12bは、導電部材10の上端に位置している。接触面部12bは、屈曲部11bの天面を上側から被覆する導電性被膜12の天面となっている。接触面部12bは、屈曲部11bに沿って形成された曲面形状を有している。 The contact surface portion 12b is an electrical connection surface of the conductive member 10 to the metal housing C. The contact surface portion 12b is located at the upper end of the conductive member 10. The contact surface portion 12b is the top surface of the conductive coating 12 that covers the top surface of the bent portion 11b from above. The contact surface portion 12b has a curved surface shape formed along the bent portion 11b.
 このように、導電部材10は、屈曲部11bを被覆した接触面部12bも同様に屈曲面となるように構成されている。そして、導電部材10では、電気的接続面である接触面部12bが屈曲面で形成されるので、導電部材10と金属製筐体Cとの接触面積をより広く安定的に確保することができ、これらの間の接触抵抗を小さくすることができる。したがって、導電部材10が屈曲部11b及びそれを被覆する接触面部12bを有することによって、導電部材10による導電接続を安定させることができる。 As described above, the conductive member 10 is configured so that the contact surface portion 12b covering the bent portion 11b is also a bent surface. Further, in the conductive member 10, since the contact surface portion 12b which is the electrical connection surface is formed by the bent surface, the contact area between the conductive member 10 and the metal housing C can be secured more widely and stably. The contact resistance between them can be reduced. Therefore, when the conductive member 10 has the bent portion 11b and the contact surface portion 12b that covers the bent portion 11, the conductive connection by the conductive member 10 can be stabilized.
第1実施形態の変形例〔図2A-図2D〕Modifications of the First Embodiment [FIGS. 2A-2D]
 本実施形態の導電部材10は、変形実施が可能であるため、それらの例を説明する。 Since the conductive member 10 of the present embodiment can be deformed, examples thereof will be described.
 第1実施形態では、導電性被膜12の底面に単純に固定保持部12aが形成されている例を示した。しかしながら、図2Aで示すように、固定保持部12aには、「固着部」としての粘着材層13aが取り付けられていても良い。例えば粘着材層13aには、回路基板Pに対して導電部材10Aを粘着可能な導電性貼着部材を用いることができる。これによって、粘着材層13aは、固定保持部12aと回路基板Pとを粘着するとともに、これらの間を導通接続することができる。 In the first embodiment, an example is shown in which the fixed holding portion 12a is simply formed on the bottom surface of the conductive coating film 12. However, as shown in FIG. 2A, the adhesive layer 13a as a "fixing portion" may be attached to the fixed holding portion 12a. For example, as the pressure-sensitive adhesive layer 13a, a conductive sticking member capable of adhering the conductive member 10A to the circuit board P can be used. As a result, the adhesive layer 13a can adhere the fixed holding portion 12a and the circuit board P, and can be conductively connected between them.
 導電性貼着部材としては、例えば導電性粘着剤や、銅箔等に導電性粘着剤が予め被覆されている導電性粘着テープを用いることができる。導電性貼着部材が粘着材層13aとして単独で用いられる場合には、導電性貼着部材を固定保持部12aに貼り合わせることによって別途形成した導電性被膜12と一体化しても良い。 As the conductive adhesive member, for example, a conductive adhesive or a conductive adhesive tape in which a copper foil or the like is previously coated with the conductive adhesive can be used. When the conductive sticking member is used alone as the pressure-sensitive adhesive layer 13a, the conductive sticking member may be integrated with the separately formed conductive coating 12 by sticking the conductive sticking member to the fixed holding portion 12a.
 この変形例の構成によれば、導電部材10Aが粘着材層13aを固定保持部12aに有するので、半田付け不要で導電部材10Aを容易に例えば回路に取り付けることができる。 According to the configuration of this modification, since the conductive member 10A has the adhesive layer 13a in the fixed holding portion 12a, the conductive member 10A can be easily attached to, for example, a circuit without soldering.
 別の変形例として、図2Bで示すように、固定保持部12aは、「固着部」としての金属箔層13bがあらかじめ埋設された形態であっても良い。例えば金属箔層13bは、板体11の板体基部11aの底面に銅箔をインサート成形することによって設けることができる。金属箔の材料は、銅に限らず例えばアルミニウムであっても良い。そして、金属箔層13bは、例えば半田付けによって回路基板Pに取り付けることができる。これによって、金属箔層13bは、固定保持部12aと回路基板Pとを固定するとともに、これらの間を導通接続することができる。 As another modification, as shown in FIG. 2B, the fixed holding portion 12a may have a form in which a metal foil layer 13b as a "fixing portion" is embedded in advance. For example, the metal foil layer 13b can be provided by insert-molding a copper foil on the bottom surface of the plate body base portion 11a of the plate body 11. The material of the metal foil is not limited to copper and may be, for example, aluminum. Then, the metal foil layer 13b can be attached to the circuit board P by, for example, soldering. As a result, the metal foil layer 13b can fix the fixed holding portion 12a and the circuit board P, and can electrically connect between them.
 この別の変形例の構成によれば、導電部材10Bが金属箔層13bを固定保持部12aに有するので、半田付けによって導電部材10Bを容易に例えば回路に取り付けることができる。 According to the configuration of this other modification, since the conductive member 10B has the metal foil layer 13b in the fixed holding portion 12a, the conductive member 10B can be easily attached to, for example, a circuit by soldering.
 さらに別の変形例として、図2Cで示すように、導電性被膜12は、板体11の天面と底面のみを覆う形態であっても良い。その際には、板体11のゴム状弾性体は、導電性ゴムであると良い。 As yet another modification, as shown in FIG. 2C, the conductive coating film 12 may be in a form of covering only the top surface and the bottom surface of the plate body 11. In that case, the rubber-like elastic body of the plate body 11 is preferably conductive rubber.
 このさらに別の変形例である導電部材10Cの構成によれば、板体11が導電性を有しているので、金属箔層13bから板体11及び導電性被膜12を通じて接触面部12bへの導通ができる。そして、板体11は、前後端面だけでなく左右端面が露出部11eとなるため、露出部11eをY方向だけでなくX方向における外方に向かって効率良く膨出させることができる。 According to the configuration of the conductive member 10C, which is another modification of the present invention, since the plate body 11 has conductivity, the metal foil layer 13b conducts conduction from the metal foil layer 13b to the contact surface portion 12b through the plate body 11 and the conductive coating film 12. Can be done. Since the left and right end faces of the plate 11 are exposed portions 11e as well as the front and rear end faces, the exposed portions 11e can be efficiently bulged not only in the Y direction but also in the X direction.
 さらに別の変形例として、図2Dで示すように、板体11の底面付近に埋設された金属箔層13bと板体11の天面との間で接続可能な接続穴11hが板体11に形成され、導電性被膜12が接続穴11hに充填される充填部12eを有する形態とされても良い。板体11のゴム状弾性体は、絶縁性ゴムで形成されていれば良く、板体11には、板体基部11aを貫通する接続穴11hが形成されている。導電性被膜12は、板体11の天面を覆うとともに、充填部12eとして接続穴11hの内部に設けられている。充填部12eに設けられる導電性被膜12は、板体11の天面を覆う導電性被膜12と金属箔層13bとの間を導通接続可能に構成されていれば良く、必ずしも接続穴11hの内面に沿った膜形状でなくてもかまわない。 As yet another modification, as shown in FIG. 2D, a connection hole 11h that can be connected between the metal foil layer 13b embedded near the bottom surface of the plate body 11 and the top surface of the plate body 11 is provided in the plate body 11. It may be in the form of having a filling portion 12e formed and the conductive coating 12 is filled in the connection hole 11h. The rubber-like elastic body of the plate body 11 may be formed of an insulating rubber, and the plate body 11 is formed with a connection hole 11h penetrating the plate body base portion 11a. The conductive coating film 12 covers the top surface of the plate body 11 and is provided inside the connection hole 11h as a filling portion 12e. The conductive coating film 12 provided in the filling portion 12e may be configured so as to be conductively connected between the conductive coating film 12 covering the top surface of the plate body 11 and the metal foil layer 13b, and is not necessarily the inner surface of the connection hole 11h. It does not have to be a film shape that follows.
 このさらに別の変形例である導電部材10Dの構成によれば、金属箔層13bから板体基部11aの接続穴11hを充填する充填部12e及び板体11の天面を覆う導電性被膜12を通じて接触面部12bへの導通ができる。この際に、金属箔層13bと接触面部12bとの間を導電性被膜12で直接導通接続しているので、導電部材10Dを低抵抗化することができる。 According to the configuration of the conductive member 10D, which is yet another modification, the metal foil layer 13b is passed through the filling portion 12e that fills the connection hole 11h of the plate body base portion 11a and the conductive coating 12 that covers the top surface of the plate body 11. Conduction to the contact surface portion 12b is possible. At this time, since the metal foil layer 13b and the contact surface portion 12b are directly conductively connected by the conductive coating film 12, the resistance of the conductive member 10D can be reduced.
第1実施形態の作用〔図3A、図3B〕Action of 1st Embodiment [FIGS. 3A, 3B]
 次に、本実施形態の導電部材10が、金属製筐体C及び回路基板Pに装着される際の作用について説明する。ここでは、図2Aで示した「固着部」としての粘着材層13aを有する変形例による導電部材10Aの例について説明する。しかしながら、金属箔層13bを有する変形例による導電部材10B及びそれらの構成を有していない導電部材10についても導電部材10Aと同様の効果を奏することができる。 Next, the operation when the conductive member 10 of the present embodiment is mounted on the metal housing C and the circuit board P will be described. Here, an example of the conductive member 10A according to a modified example having the pressure-sensitive adhesive layer 13a as the “fixed portion” shown in FIG. 2A will be described. However, the same effect as that of the conductive member 10A can be obtained for the conductive member 10B according to the modified example having the metal foil layer 13b and the conductive member 10 not having such a configuration.
 まず、導電部材10Aは、粘着材層13aによって回路基板Pに粘着される。その上で、金属製筐体Cは、回路基板Pに対してZ方向における下方に近づくように動いて接触面部12bと接触する(図3A参照)。 First, the conductive member 10A is adhered to the circuit board P by the adhesive layer 13a. Then, the metal housing C moves so as to approach the circuit board P downward in the Z direction and comes into contact with the contact surface portion 12b (see FIG. 3A).
 ここで、本実施形態の導電部材10Aは、ゴム状弾性体からなる板体11が上方に向かって突出する屈曲部11bを有しており、金属製筐体Cに対して屈曲面である接触面部12bが接触する。導電性被膜12の接触面部12bは、板体11の屈曲部11bの変形に伴って伸縮変形可能に構成されている。そして、最初から導電性被膜12の天面全体が金属製筐体Cと接触する場合と比べて、接触面部12bが屈曲面であることによって、金属製筐体Cとの接触面積が屈曲面の頂点付近の範囲に狭まることで、金属製筐体Cによる押圧荷重が集中しやすくなる。その上、板体11は、ゴム状弾性体からなることによって、金属製筐体Cによる小さな押圧荷重によっても大きく圧縮変形し、多くの点接触の部分は、容易に潰れて面接触の状態となりやすい。よって、接触面部12bは、金属製筐体Cに対して面接触することとなる。 Here, the conductive member 10A of the present embodiment has a bent portion 11b in which the plate body 11 made of a rubber-like elastic body projects upward, and is in contact with the metal housing C as a bent surface. The surface portions 12b come into contact with each other. The contact surface portion 12b of the conductive coating 12 is configured to be stretchable and deformable as the bent portion 11b of the plate body 11 is deformed. Then, as compared with the case where the entire top surface of the conductive coating 12 is in contact with the metal housing C from the beginning, since the contact surface portion 12b is a bent surface, the contact area with the metal housing C is the bent surface. By narrowing the area near the apex, the pressing load from the metal housing C can be easily concentrated. Further, since the plate body 11 is made of a rubber-like elastic body, it is greatly compressed and deformed even by a small pressing load by the metal housing C, and many point contact portions are easily crushed and become in a surface contact state. Cheap. Therefore, the contact surface portion 12b comes into surface contact with the metal housing C.
 こうして、導電性被膜12は、金属製筐体Cとの接触面部12bに電流経路の断面積を確保することができる。したがって、本実施形態によれば、導電部材10Aに対して金属製筐体Cと回路基板Pとが互いに近づいて、接触面部12bが金属製筐体Cと導通接触し始めた際の接触抵抗値を速やかに小さくすることができる。そして、導電性被膜12は、板体11の導電性とは無関係に、ともに電気的接続面である接触面部12bと固定保持部12aとの間が導通接続されている。したがって、導電部材10Aは、導電性被膜12を有することによって、金属製筐体Cと回路基板Pとを低抵抗で導通接続することができる。 In this way, the conductive coating 12 can secure the cross-sectional area of the current path on the contact surface portion 12b with the metal housing C. Therefore, according to the present embodiment, the contact resistance value when the metal housing C and the circuit board P approach each other with respect to the conductive member 10A and the contact surface portion 12b begins to make conductive contact with the metal housing C. Can be quickly reduced. The conductive coating film 12 is electrically connected between the contact surface portion 12b and the fixed holding portion 12a, both of which are electrical connection surfaces, regardless of the conductivity of the plate body 11. Therefore, by having the conductive coating 12 on the conductive member 10A, the metal housing C and the circuit board P can be conductively connected with low resistance.
 屈曲部11bは、金属製筐体C、回路基板P等と接触しておらずにたわみ変形が生じていない初期状態においては、Z方向における高い位置にある(図3A並びに図1B及び図2A-図2Dも参照)。すなわち、導電部材10Aは、初期状態における導電部材10Aの高さH1が大きく、初期状態における導電部材10Aの長さL1が小さく構成されている。そして、正面視で頂部側横片部11dと傾斜片部11cとによって形成される初期状態における屈曲角度θ1は、後述のように最小の状態となっている。初期状態における屈曲角度θ1は、例えば図中においては約160°である。 The bent portion 11b is in a high position in the Z direction in the initial state in which the bent portion 11b is not in contact with the metal housing C, the circuit board P, or the like and is not bent and deformed (FIGS. 3A, 1B, and 2A-). See also Figure 2D). That is, the conductive member 10A has a large height H1 of the conductive member 10A in the initial state and a small length L1 of the conductive member 10A in the initial state. The bending angle θ1 in the initial state formed by the top side lateral piece portion 11d and the inclined piece portion 11c in the front view is the minimum state as described later. The bending angle θ1 in the initial state is, for example, about 160 ° in the figure.
 屈曲部11bは、金属製筐体Cと回路基板PとのZ方向における距離が縮まるように押圧された際に、Z方向に突出高さを有して屈曲する形状からその屈曲を広げて平坦化するように柔らかくたわみ変形するように構成されている。そのたわみ変形の際に、屈曲部11bは、Z方向に対する交差方向である「第2の方向」としてのX方向に特に伸長可能に構成されている。すなわち、屈曲部11bは、金属製筐体Cから押圧荷重を受けると、Z方向の位置を下げるとともに、板体11をたわみ変形させて、板体基部11aの左端から頂部側横片部11dの右端までの長辺方向の長さをX方向に伸ばす(図3B参照)。すなわち、初期状態における導電部材10Aの高さH1と比べると、平坦化した状態における導電部材10Aの高さH2は、小さくなる(H1>H2)。他方で、初期状態における導電部材10Aの長さL1と比べると、平坦化した状態における導電部材10Aの長さL2は、大きくなる(L1<L2)。 When the bent portion 11b is pressed so that the distance between the metal housing C and the circuit board P in the Z direction is shortened, the bent portion 11b is flattened by expanding its bending from a shape having a protruding height in the Z direction and bending. It is configured to flex and deform so that it becomes soft. At the time of the flexural deformation, the bent portion 11b is configured to be particularly extendable in the X direction as the "second direction" which is the intersecting direction with respect to the Z direction. That is, when the bent portion 11b receives a pressing load from the metal housing C, the position in the Z direction is lowered and the plate body 11 is flexed and deformed so that the left end of the plate body portion 11a to the top side lateral piece portion 11d The length in the long side direction to the right end is extended in the X direction (see FIG. 3B). That is, the height H2 of the conductive member 10A in the flattened state is smaller than the height H1 of the conductive member 10A in the initial state (H1> H2). On the other hand, the length L2 of the conductive member 10A in the flattened state is larger than the length L1 of the conductive member 10A in the initial state (L1 <L2).
 ここで、屈曲部11bが屈曲を広げるようにたわみ変形可能であるというのは、例えば平坦化した状態における正面視での屈曲角度θ2が180°に近づくことを意味している。平坦化した段階における屈曲角度θ2は、例えば図中においては180°であって、初期状態における屈曲角度θ1の約160°と比べるとより大きな値となっている。 Here, the fact that the bent portion 11b can be flexed and deformed so as to widen the bending means that, for example, the bending angle θ2 in the front view in a flattened state approaches 180 °. The bending angle θ2 at the flattened stage is, for example, 180 ° in the figure, which is a larger value than about 160 ° of the bending angle θ1 in the initial state.
 屈曲部11bがたわみ変形するのに必要な押圧荷重は、板体11自体の厚みが薄くされる圧縮変形に必要な押圧荷重と比べると、充分に小さい。したがって、導電部材10Aは、屈曲部11bを有することによって、屈曲部11bの屈曲した形状が平坦化するまでの間における導電部材10Aの応力(反発力)を小さくすることができる。その際に、屈曲部11bは、いわゆるクリック感を生じさせるように板体11の屈曲する方向が(屈曲角度θ2が180°を超えて)反転して、反発力の変動が瞬間的に大きく変化することがない形状とされている。このため、板体11は、屈曲部11bの屈曲した形状が平坦化するまで柔らかく潰れることができる。 The pressing load required for the bent portion 11b to flex and deform is sufficiently smaller than the pressing load required for compressive deformation in which the thickness of the plate 11 itself is reduced. Therefore, since the conductive member 10A has the bent portion 11b, the stress (repulsive force) of the conductive member 10A until the bent shape of the bent portion 11b is flattened can be reduced. At that time, in the bent portion 11b, the bending direction of the plate body 11 is reversed (the bending angle θ2 exceeds 180 °) so as to generate a so-called click feeling, and the fluctuation of the repulsive force changes greatly instantaneously. It is said to have a shape that does not occur. Therefore, the plate body 11 can be softly crushed until the bent shape of the bent portion 11b is flattened.
 ゴム状弾性体は、除荷時の復元性が高いという性質を有している。このため、板体11は、金属製筐体Cと回路基板Pとによる押圧荷重を受けている状態において、塑性変形を起こさずに元の形状に戻ろうとする応力を有している。接触面部12bでは、この応力を受けて、金属製筐体Cと回路基板Pとによる押圧を受けている間において、この面接触の状態を維持することができる。したがって、屈曲部11bが平坦に近づくことによって、金属製筐体Cに対して面接触の状態となっている接触面の領域は、X方向にその範囲を広げ、その接触面積を広げることができる。よって、本実施形態によれば、導電部材10Aに対する金属製筐体Cと回路基板Pとによる押圧荷重を増大させることなく、金属製筐体C及び回路基板Pの少なくとも一方に対する導電部材10Aの接触抵抗値を低下させることができる。 The rubber-like elastic body has the property of having high resilience at the time of unloading. Therefore, the plate body 11 has a stress to return to the original shape without causing plastic deformation in a state of being subjected to a pressing load by the metal housing C and the circuit board P. The contact surface portion 12b can maintain this surface contact state while being pressed by the metal housing C and the circuit board P under the stress. Therefore, when the bent portion 11b approaches flatness, the area of the contact surface that is in surface contact with the metal housing C can be widened in the X direction and the contact area can be widened. .. Therefore, according to the present embodiment, the conductive member 10A comes into contact with at least one of the metal housing C and the circuit board P without increasing the pressing load of the metal housing C and the circuit board P on the conductive member 10A. The resistance value can be reduced.
 板体11は、「第1の端」である板体基部11aの左端から「第2の端」である頂部側横片部11dの右端までの間に、Z方向については上下方向に折り返して伸長していても良いものの、X方向については左右方向に折り返す「折り返し部」を有していない。すなわち、板体11は、平面視で板体11が2枚以上重なる「重なり部」を有していない。このため、板体11は、金属製筐体C及び回路基板Pによる押圧荷重を受けてたわみ変形した際に、Z方向で重なってしまうことがない。すなわち、板体11は、屈曲部11bの屈曲した形状が平坦化しやすい構成となっている。 The plate body 11 is folded back in the vertical direction in the Z direction between the left end of the plate body base portion 11a, which is the "first end", and the right end of the top side horizontal piece portion 11d, which is the "second end". Although it may be extended, it does not have a "folded portion" that folds back in the left-right direction in the X direction. That is, the plate body 11 does not have an "overlapping portion" in which two or more plate bodies 11 overlap each other in a plan view. Therefore, the plate bodies 11 do not overlap in the Z direction when they are flexed and deformed by receiving a pressing load from the metal housing C and the circuit board P. That is, the plate body 11 has a structure in which the bent shape of the bent portion 11b is easily flattened.
 初期状態から金属製筐体Cと回路基板PとのZ方向における距離が導電部材10Aの厚みに達した後の導電部材10Aには、その板厚が薄くなる圧縮変形が生じるようになり、導電部材10Aの応力(反発力)が急激に増大する段階となる。しかしながら、板体11が「折り返し部」、「重なり部」を有さない構成によれば、金属製筐体Cが接触面部12bに接触してから屈曲部11bが潰れて平坦化するまで回路基板Pに対して変位する距離をより長く確保することができる。よって、導電部材10Aは、その反発力が増大しない範囲をより長く確保することができる。 After the distance between the metal housing C and the circuit board P in the Z direction reaches the thickness of the conductive member 10A from the initial state, the conductive member 10A is subjected to compressive deformation to reduce the plate thickness, and is conductive. This is the stage where the stress (repulsive force) of the member 10A rapidly increases. However, according to the configuration in which the plate body 11 does not have a "folded portion" and an "overlapping portion", the circuit board is formed from the time when the metal housing C comes into contact with the contact surface portion 12b until the bent portion 11b is crushed and flattened. It is possible to secure a longer displacement distance with respect to P. Therefore, the conductive member 10A can secure a longer range in which the repulsive force does not increase.
 板体11は、固定保持部12aから片持ち梁形状でX方向に伸長している。そして、導電部材10Aに圧縮変形が生じ始めるよりも前の段階での板体11のたわみ変形は、金属製筐体Cと回路基板Pとの間隙内で完結する。このため、板体11がたわみ変形している段階では、板体11の右端等が回路基板Pに当たって摩擦抵抗が生じるようなことが起こりにくい。したがって、本実施形態によれば、導電部材10Aに対する金属製筐体Cと回路基板Pとによる押圧荷重及びその応力(反発力)を小さくすることができる。 The plate body 11 extends in the X direction from the fixed holding portion 12a in the shape of a cantilever. Then, the deflection deformation of the plate body 11 at a stage before the compression deformation of the conductive member 10A begins to occur is completed within the gap between the metal housing C and the circuit board P. Therefore, at the stage where the plate body 11 is flexed and deformed, it is unlikely that the right end of the plate body 11 or the like hits the circuit board P and frictional resistance is generated. Therefore, according to the present embodiment, the pressing load and the stress (repulsive force) thereof by the metal housing C and the circuit board P on the conductive member 10A can be reduced.
 導電部材10Aは、平坦化した後に金属製筐体Cによる押圧を更に受け続けると、最終的には回路基板Pと接触する。導電部材10Aは、金属製筐体Cと回路基板Pとの双方から押圧されることによって、導電部材10A自体が潰れてその板厚が薄くなる。このとき、板体11がゴム状弾性体からなるので、導電部材10Aに対する金属製筐体Cと回路基板Pとによる押圧荷重及びその応力(反発力)を小さくすることができる。このとき、導電部材10Aが例えばY方向における端面に露出部11eを有していると、板体11が、金属製筐体Cと回路基板PとによってZ方向に圧縮された際に、露出部11eをY方向における外方に向かって効率良く膨出させることができる。このため、導電部材10Aでは、圧縮される際の押圧荷重をより低減させることができる。 When the conductive member 10A continues to be pressed by the metal housing C after being flattened, it finally comes into contact with the circuit board P. When the conductive member 10A is pressed from both the metal housing C and the circuit board P, the conductive member 10A itself is crushed and its plate thickness is reduced. At this time, since the plate body 11 is made of a rubber-like elastic body, the pressing load by the metal housing C and the circuit board P against the conductive member 10A and the stress (repulsive force) thereof can be reduced. At this time, if the conductive member 10A has an exposed portion 11e on the end face in the Y direction, for example, when the plate body 11 is compressed in the Z direction by the metal housing C and the circuit board P, the exposed portion is exposed. 11e can be efficiently bulged outward in the Y direction. Therefore, in the conductive member 10A, the pressing load at the time of compression can be further reduced.
 ここでは、導電部材10Aが回路基板Pに取り付けられ、金属製筐体Cによって押圧される場合について記載した。しかしながら、導電部材10Aが金属製筐体Cに取り付けられ、回路基板Pによって押圧される場合についても同様の効果を奏することができる。 Here, the case where the conductive member 10A is attached to the circuit board P and pressed by the metal housing C has been described. However, the same effect can be obtained when the conductive member 10A is attached to the metal housing C and pressed by the circuit board P.
 以上のように、導電部材10Aは、ゴム状弾性体からなる板体11と、板体11の変形に伴って伸縮変形可能な導電性被膜12とを有している。このため、導電部材10Aは、金属製筐体Cと回路基板Pとによる小さな押圧荷重によっても、大きく変形することができる。したがって、本実施形態によれば、導電部材10Aに対する金属製筐体Cと回路基板Pとによる押圧荷重及びその応力(反発力)を小さくすることができる。 As described above, the conductive member 10A has a plate body 11 made of a rubber-like elastic body and a conductive coating film 12 that can be expanded and contracted and deformed as the plate body 11 is deformed. Therefore, the conductive member 10A can be greatly deformed even by a small pressing load by the metal housing C and the circuit board P. Therefore, according to the present embodiment, the pressing load and the stress (repulsive force) thereof by the metal housing C and the circuit board P on the conductive member 10A can be reduced.
 さらに、導電部材10Aの板体11は、屈曲を広げるようにたわみ変形可能な屈曲部11bを有している。そして、導電部材10Aの導電性被膜12は、この屈曲部11bを覆うことによって金属製筐体C及び回路基板Pの少なくとも一方との間で面接触の状態で導通する接触面部12bを有している。このため、導電性被膜12は、金属製筐体C及び回路基板Pの少なくとも一方との接触面部12bに電流経路の断面積を確保することができる。したがって、本実施形態によれば、導電部材10Aに対して金属製筐体Cと回路基板Pとが互いに近づいて、接触面部12bが金属製筐体C及び回路基板Pの少なくとも一方と導通接触し始めた際の接触抵抗値を速やかに小さくすることができる。 Further, the plate body 11 of the conductive member 10A has a bent portion 11b that can be flexed and deformed so as to widen the bending. The conductive coating 12 of the conductive member 10A has a contact surface portion 12b that conducts in a surface contact state between the metal housing C and at least one of the circuit boards P by covering the bent portion 11b. There is. Therefore, the conductive coating 12 can secure the cross-sectional area of the current path on the contact surface portion 12b with at least one of the metal housing C and the circuit board P. Therefore, according to the present embodiment, the metal housing C and the circuit board P are close to each other with respect to the conductive member 10A, and the contact surface portion 12b is in conductive contact with at least one of the metal housing C and the circuit board P. The contact resistance value at the start can be quickly reduced.
 そして、板体11は、金属製筐体Cと回路基板Pとによる押圧荷重を受けている状態において、塑性変形を起こさずに元の形状に戻ろうとする応力を有している。このため、導電部材10Aは、金属製筐体Cと回路基板Pとによる押圧を受けている間において、この面接触の状態を維持することができる。したがって、本実施形態によれば、金属製筐体Cと回路基板Pとを有して構成される例えば電子機器が振動や衝撃を受けたとしても、その電子機器と導電部材10Aとの安定した導通を維持することができる。 Then, the plate body 11 has a stress that tries to return to the original shape without causing plastic deformation in a state of being subjected to a pressing load by the metal housing C and the circuit board P. Therefore, the conductive member 10A can maintain this surface contact state while being pressed by the metal housing C and the circuit board P. Therefore, according to the present embodiment, even if, for example, an electronic device having a metal housing C and a circuit board P is subjected to vibration or impact, the electronic device and the conductive member 10A are stable. Conduction can be maintained.
 板体11に適用可能なゴム状弾性体としては、シリコーンゴムや他の合成ゴム、熱可塑性エラストマーといったゴム材料が挙げられる。中でも、板体11には、耐熱性があり、圧縮永久ひずみの小さいシリコーンゴムを用いることが好ましい。板体11は、組成や構造等によって限定されるものではなく、柔軟性が高く、かつ、除荷時の復元性が高い弾性体であれば良く、板体11には、ウレタンスポンジのような多孔質体や樹脂フィルムを用いることもできる。しかしながら、板体11には、多孔質体や樹脂フィルムに比べて圧縮永久ひずみの値が低く、長期間の使用であってもへたりにくいゴム状弾性体を用いることが、より好ましい。さらに、板体11には、これらの材料が単独で用いられず、二種以上組み合わされた上で用いられても良い。 Examples of the rubber-like elastic body applicable to the plate 11 include rubber materials such as silicone rubber, other synthetic rubbers, and thermoplastic elastomers. Above all, it is preferable to use a silicone rubber having heat resistance and a small compression set for the plate 11. The plate body 11 is not limited by the composition, structure, etc., and may be an elastic body having high flexibility and high resilience at the time of unloading, and the plate body 11 may have a urethane sponge or the like. A porous body or a resin film can also be used. However, it is more preferable to use a rubber-like elastic body for the plate body 11, which has a lower compression set value than the porous body or the resin film and is hard to settle even after long-term use. Further, these materials may not be used alone in the plate body 11, but may be used in combination of two or more kinds.
 板体11は、圧縮永久ひずみが30%を超えると、金属製筐体Cと回路基板Pとによって圧縮された際の弾性力が不足して元の形状に復帰しにくくなってしまう。このため、金属製筐体Cと回路基板Pとの間の導通が維持できなくなる可能性が高まる。したがって、板体11は、圧縮永久ひずみが30%以下で構成されていることが好ましい。これによって、板体11の寸法安定性が確保され、金属製筐体Cと回路基板Pとによって板体11が圧縮された際の弾性力を維持することができる。 If the compression set of the plate 11 exceeds 30%, the elastic force when compressed by the metal housing C and the circuit board P is insufficient, and it becomes difficult to return to the original shape. Therefore, there is a high possibility that the continuity between the metal housing C and the circuit board P cannot be maintained. Therefore, it is preferable that the plate body 11 is composed of a compression set of 30% or less. As a result, the dimensional stability of the plate body 11 is ensured, and the elastic force when the plate body 11 is compressed by the metal housing C and the circuit board P can be maintained.
 ここで、圧縮永久ひずみは、JIS K6262:2013に準拠し、70℃で、50%の圧縮率で24時間静置する条件で得られる値である。圧縮永久ひずみは、その値が小さいほど、元の形状の寸法が維持されていることを示すものである。 Here, the compression set is a value obtained under the condition of standing at 70 ° C. at a compression rate of 50% for 24 hours in accordance with JIS K6262: 2013. The smaller the compression set, the more the dimensions of the original shape are maintained.
 板体11は、JIS K 6253-3:2012準拠のタイプAデュロメータによって測定した硬さがA1~A90で構成されていることが好ましい。板体11は、硬さがA1以上であることによって、金属製筐体Cと回路基板Pとによる押圧に対して導電部材10が適切な反発力を有して面接触の状態で導通を維持することができる。他方で、板体11は、硬さがA90以下とされている。これは、金属製筐体Cと回路基板Pとが互いに近づくことによる押圧を受けた際に、板体11が容易にたわみ変形可能である程度に充分に軟質なものである。このため、例えばEMI対策部品として多く用いられる金属板ばねと比べて、金属製筐体Cと回路基板Pとによって導電部材10が押圧された際の荷重を充分に低減させることができる。より具体的には、基材のゴム状弾性体が絶縁性ゴムの場合はA1~A60の硬さを有し、導電性ゴムの場合はA10~A90の硬さを有していることが好ましい。 It is preferable that the plate body 11 has a hardness of A1 to A90 measured by a type A durometer conforming to JIS K 6253-3: 2012. Since the hardness of the plate 11 is A1 or higher, the conductive member 10 has an appropriate repulsive force against the pressing by the metal housing C and the circuit board P and maintains the continuity in a surface contact state. can do. On the other hand, the plate body 11 has a hardness of A90 or less. This is because the plate body 11 can be easily flexed and deformed when the metal housing C and the circuit board P are pressed by approaching each other, and the plate body 11 is sufficiently soft to some extent. Therefore, as compared with, for example, a metal leaf spring that is often used as an EMI countermeasure component, the load when the conductive member 10 is pressed by the metal housing C and the circuit board P can be sufficiently reduced. More specifically, when the rubber-like elastic body of the base material is an insulating rubber, it preferably has a hardness of A1 to A60, and when it is a conductive rubber, it preferably has a hardness of A10 to A90. ..
 ここで、タイプAデュロメータの硬さは、JIS K 6253-3:2012に準拠して、温度23℃にて測定することができる。 Here, the hardness of the type A durometer can be measured at a temperature of 23 ° C. in accordance with JIS K6253-3: 2012.
 導電部材10では、板体11とは別部材として、導電性を有する導電性被膜12が用いられることによって、板体11には導電性を必要としていない。したがって、導電部材10では、板体11を充分に柔らかくて変形しやすい材料で構成することができる。 The conductive member 10 does not require conductivity because the conductive coating 12 having conductivity is used as a member separate from the plate body 11. Therefore, in the conductive member 10, the plate body 11 can be made of a material that is sufficiently soft and easily deformed.
 しかしながら、板体11は、導電性フィラーをゴム材料に含有した導電性ゴムであっても良い。これによって、導電部材10は、導電性被膜12だけでなく板体11も導電性を有する構成となる。したがって、板体11が導電性ゴムで構成されることによって、導電部材10の全体の電気抵抗を低下させることができる。導電性ゴム等の導電性を有する高分子材料は、シリコーンゴム等の母材に対して、導電性を付与する導電性充填剤である導電性フィラーを混入して分散させることで製造することができる。導電性フィラーには、カーボンブラックや炭素繊維、鱗片状黒鉛粉末、グラフェン、カーボンナノチューブ等の炭素系や黒鉛系の粉末のほか、金、銀、銅、ニッケル、鉄、錫等の金属やそれらを含む合金類からなる導電性の金属系の粉末を用いることができる。導電性ゴム組成物が架橋硬化されて、屈曲部11bのある板体11の形状に成形される。 However, the plate body 11 may be a conductive rubber containing a conductive filler in the rubber material. As a result, the conductive member 10 has a structure in which not only the conductive coating 12 but also the plate 11 has conductivity. Therefore, since the plate body 11 is made of conductive rubber, the overall electrical resistance of the conductive member 10 can be reduced. A polymer material having conductivity such as conductive rubber can be produced by mixing and dispersing a conductive filler which is a conductive filler for imparting conductivity to a base material such as silicone rubber. can. Conductive fillers include carbon-based and graphite-based powders such as carbon black, carbon fiber, scaly graphite powder, graphene, and carbon nanotubes, as well as metals such as gold, silver, copper, nickel, iron, and tin, and others. A conductive metal-based powder made of the containing alloys can be used. The conductive rubber composition is crosslinked and cured to form a plate 11 having a bent portion 11b.
 板体11は、材料の厚み、すなわち板厚が0.05mm~0.5mmであることが好ましい。板体11の厚みが0.05mm以上であることによって、金属製筐体Cと回路基板Pとによる押圧に対して導電部材10が適切な反発力を有して面接触の状態で導通を維持することができる。他方で、板体11の厚みが0.5mm以下であることによって、導電部材10は、金属製筐体Cと回路基板Pとによる押圧を受けた際に、柔らかく変形することができる。 The plate body 11 preferably has a material thickness, that is, a plate thickness of 0.05 mm to 0.5 mm. When the thickness of the plate 11 is 0.05 mm or more, the conductive member 10 has an appropriate repulsive force against the pressing by the metal housing C and the circuit board P and maintains the continuity in a surface contact state. can do. On the other hand, when the thickness of the plate 11 is 0.5 mm or less, the conductive member 10 can be softly deformed when pressed by the metal housing C and the circuit board P.
 板体11は、Z方向に対して交差するX方向に伸長する長辺が0.5mm~5mmであることが好ましい。板体11の長辺が0.5mm以上であることによって、板体11がたわみ変形可能な充分な長さであるので、導電部材10は、金属製筐体Cと回路基板Pとによる押圧を受けた際に、柔らかく変形することができる。他方で、導電部材10は、板体11の長辺が長すぎることによって、機能的には特に問題とはならない。したがって、板体11の長辺における長さの上限は、限定するものではない。しかしながら、板体11の長辺が5mm以下であることによって、導電部材10を特に小型の電子機器に装着することができる。 The plate body 11 preferably has a long side extending in the X direction intersecting the Z direction with a length of 0.5 mm to 5 mm. Since the long side of the plate 11 is 0.5 mm or more, the plate 11 has a sufficient length so that it can be flexed and deformed. Therefore, the conductive member 10 is pressed by the metal housing C and the circuit board P. When received, it can be softly deformed. On the other hand, the conductive member 10 does not have any functional problem because the long side of the plate 11 is too long. Therefore, the upper limit of the length on the long side of the plate 11 is not limited. However, since the long side of the plate 11 is 5 mm or less, the conductive member 10 can be attached to a particularly small electronic device.
 導電性被膜12には、樹脂や金属等を用いることができる。中でも、導電性被膜12には、伸縮性を有する樹脂であって、導電性の高分子皮膜を用いることが好ましい。これによって、導電性被膜12は、板体11の屈曲や圧縮に伴って断裂せずに伸縮や屈曲することができるため、導電部材10の圧縮荷重が低くなって好ましい。導電性被膜12には、高分子基材、例えば液状シリコーンのような弾性を有するポリマーベースのバインダーに、フィラーとして導電性粉末を含有した導電性膜状部材が用いられる。 A resin, metal, or the like can be used for the conductive coating 12. Above all, it is preferable to use a conductive polymer film which is a stretchable resin for the conductive film 12. As a result, the conductive coating 12 can be expanded and contracted or bent without tearing as the plate 11 is bent or compressed, so that the compressive load of the conductive member 10 is lowered, which is preferable. For the conductive film 12, a conductive film-like member containing a polymer base material, for example, a polymer-based binder having elasticity such as liquid silicone, and a conductive powder as a filler is used.
 導電性被膜12は、板体11と同系材料で構成することもできる。ここでの「同系材料」とは、導電性被膜12の母材である高分子基材が、板体11の素材であるゴム状弾性体と同じ結合構造や官能基を有する材料であることを意味している。例えば板体11がシリコーンゴムである場合は、導電性被膜12には、例えば、板体11の素材と同系材料であるシリコーンポリマーが用いられる。 The conductive coating 12 can also be made of a material similar to that of the plate 11. The term "similar material" as used herein means that the polymer base material, which is the base material of the conductive coating film 12, is a material having the same bonding structure and functional group as the rubber-like elastic body, which is the material of the plate body 11. Means. For example, when the plate 11 is made of silicone rubber, for the conductive coating 12, for example, a silicone polymer which is a material similar to the material of the plate 11 is used.
 導電部材10では、板体11を被覆する導電性被膜12が、板体11と同系材料で構成されることで、板体11と導電性被膜12との固着性を高めることができる。さらに、板体11と導電性被膜12とが同系材料で構成されることによって、導電性被膜12の弾性率と板体11の弾性率との差を小さくすることができる。このため、変形する板体11に追従して導電性被膜12を伸縮させることができる。 In the conductive member 10, the conductive coating 12 that covers the plate 11 is made of a material similar to that of the plate 11, so that the adhesiveness between the plate 11 and the conductive coating 12 can be improved. Further, since the plate 11 and the conductive coating 12 are made of similar materials, the difference between the elastic modulus of the conductive coating 12 and the elastic modulus of the plate 11 can be reduced. Therefore, the conductive coating film 12 can be expanded and contracted following the deforming plate body 11.
 導電性粉末には、金、銀、銅、ニッケル、鉄、錫等の金属や合金類からなるものや、金属や合金類が表面にメッキ等により被覆されたもの、カーボン、グラファイト、グラフェン等の炭素/黒鉛質のものといった導電材料を用いることができる。 Conductive powders include those made of metals and alloys such as gold, silver, copper, nickel, iron and tin, those whose surface is coated with metals and alloys by plating, carbon, graphite, graphene, etc. Conductive materials such as carbon / graphitic ones can be used.
 導電性被膜12は、高分子基材中にフレーク状金属粒子を含有して構成することができる。フレーク状金属粒子では、導電性被膜12が伸長変形しても面方向の導電性が維持されやすい。さらに、フレーク状金属粒子では、高分子基材に対する充填量が比較的少なくても、導電性被膜12の体積(電気)抵抗率を低抵抗とすることができる。このため、導電部材10では、高分子基材に対するフレーク状金属粒子の充填量を減少させることができ、導電性被膜12の弾性率と板体11の弾性率との差を小さくすることができる。そして、フレーク状金属粒子では、導電性被膜12が伸縮したときの抵抗率変化を小さくすることができる。したがって、導電性粉末には、球形状よりも、鱗片形状、繊維形状等のアスペクト比の大きな材料を用いることが好ましい。 The conductive coating film 12 can be formed by containing flake-shaped metal particles in a polymer base material. In the flake-shaped metal particles, the conductivity in the plane direction is likely to be maintained even if the conductive coating 12 is elongated and deformed. Further, in the flake-shaped metal particles, the volume resistivity of the conductive coating 12 can be made low even if the filling amount with respect to the polymer base material is relatively small. Therefore, in the conductive member 10, the filling amount of the flake-shaped metal particles in the polymer base material can be reduced, and the difference between the elastic modulus of the conductive coating 12 and the elastic modulus of the plate 11 can be reduced. .. Then, in the case of flake-shaped metal particles, the change in resistivity when the conductive film 12 expands and contracts can be reduced. Therefore, it is preferable to use a material having a larger aspect ratio such as a scale shape or a fiber shape than a spherical shape as the conductive powder.
 なお、導電性被膜12は、板体11と比べると硬い構造になる傾向がある。このため、導電性被膜12の母材には、板体11の母材よりも柔らかい素材が用いられても良い。こうすることによって、板体11と導電性被膜12とで弾性率の差を小さくすることができる。 The conductive coating 12 tends to have a harder structure than the plate 11. Therefore, as the base material of the conductive coating 12, a material softer than the base material of the plate body 11 may be used. By doing so, the difference in elastic modulus between the plate body 11 and the conductive coating 12 can be reduced.
 例えば銀を含有した導電性膜からなる導電性被膜12は、液状シリコーン及び銀が配合された材料を希釈溶剤に溶解した導電性塗料を塗布した後に加熱し、溶剤を揮発させてシリコーン膜を硬化させることで形成される。導電性被膜12は、例えば膜厚が30μm、体積(電気)抵抗率が3・10-3Ω・cmとされる。膜厚の目安として、ゴム状弾性体からなる板体11の特に屈曲部11bが金属製筐体C及び回路基板Pからの押圧荷重を受けた際の僅かな圧縮変形に追従した変形が可能な厚さであると良い。これによって、金属製筐体C及び回路基板Pのいずれかと接触面部12bとを容易に面接触の状態とすることができる。 For example, the conductive film 12 made of a conductive film containing silver is heated after applying a conductive paint in which a material containing liquid silicone and silver is dissolved in a diluting solvent to volatilize the solvent and cure the silicone film. It is formed by making it. The conductive film 12 has, for example, a film thickness of 30 μm and a volume (electrical) resistivity of 3.10. -3 Ω · cm. As a guideline for the film thickness, the plate body 11 made of a rubber-like elastic body, particularly the bent portion 11b, can be deformed following a slight compressive deformation when a pressing load is applied from the metal housing C and the circuit board P. It should be thick. As a result, either the metal housing C or the circuit board P and the contact surface portion 12b can be easily brought into surface contact with each other.
 導電性塗料は、板体11の外表面にスクリーン印刷によって膜形状に成形される。導電性被膜12を形成する導電性塗料の塗布には、スクリーン印刷以外にも、スプレー塗布や浸漬、刷毛塗り等の手法を用いることができる。導電性被膜12の導電性塗料は、板体11の屈曲部11bが立体的に起伏した形状のまま塗布しても良く、屈曲部11bを平坦化するように伸ばした状態としてから塗布しても良い。 The conductive paint is formed into a film shape by screen printing on the outer surface of the plate 11. In addition to screen printing, methods such as spray coating, dipping, and brush coating can be used to apply the conductive paint that forms the conductive coating 12. The conductive coating material of the conductive coating film 12 may be applied with the bent portion 11b of the plate body 11 having a three-dimensionally undulating shape, or may be applied after the bent portion 11b is stretched so as to be flattened. good.
 導電部材10では、フレーク状金属粒子がアスペクト比2以上、平均粒径1~50μmであると良い。これによって、導電性被膜12が伸長変形しても、面方向の導電性を維持することができる。さらに、フレーク状金属粒子が導電性被膜12の表面の面方向に沿って配向していると良い。これによって、配向方向の電気伝導率を高めることができる。 In the conductive member 10, it is preferable that the flake-shaped metal particles have an aspect ratio of 2 or more and an average particle size of 1 to 50 μm. As a result, even if the conductive coating 12 is elongated and deformed, the conductivity in the surface direction can be maintained. Further, it is preferable that the flake-shaped metal particles are oriented along the surface direction of the surface of the conductive coating 12. This makes it possible to increase the electrical conductivity in the orientation direction.
 導電性被膜12は、金属製筐体Cと回路基板Pとの間が導通するように板体11の表面の少なくとも一部を被覆していれば良い。板体11は、その表面上において、例えば線状、格子状等の導電性被膜12の形成されていない領域を有していても良い。また、板体11にはその天面のみ、天面及び底面、天面と底面及び少なくとも一の側面というように、導電性被膜12を被覆して設けることができる。しかしながら、導電性被膜12は、板体11の各面内に亘って全体に設けられることが好ましい。導電性被膜12は、板体11の各面内に亘って全体に設けられることによって、金属製筐体Cと回路基板Pとを確実かつ低抵抗で導通接続することができる。 The conductive coating 12 may cover at least a part of the surface of the plate 11 so that the metal housing C and the circuit board P are conductive. The plate 11 may have a region on the surface of which the conductive coating 12 is not formed, such as a linear or lattice shape. Further, the plate body 11 may be provided with a conductive coating film 12 covering only the top surface thereof, the top surface and the bottom surface, the top surface and the bottom surface, and at least one side surface. However, it is preferable that the conductive coating 12 is provided on the entire surface of the plate 11. By providing the conductive coating 12 over the entire surface of the plate 11, the metal housing C and the circuit board P can be reliably and conductively connected with each other with low resistance.
 導電部材10は、Y方向に複数個分の長さを有する板体11を形成した後に、板体11の表面に導電性被膜12を形成することによってY方向に複数の導電部材10が連なった連続体をX方向に沿うように切断することで形成することができる。この方法で導電部材10を形成すると、「カット面」としてのその前後端面には、板体11の表面が露出する露出部11eを有する構成となる。 The conductive member 10 has a plurality of conductive members 10 connected in the Y direction by forming a conductive film 12 on the surface of the plate 11 after forming the plate 11 having a plurality of lengths in the Y direction. It can be formed by cutting the continuum along the X direction. When the conductive member 10 is formed by this method, the front and rear end surfaces of the conductive member 10 as a "cut surface" have an exposed portion 11e that exposes the surface of the plate body 11.
 しかしながら、導電性被膜12は、板体11の表面の全体を覆う構成であっても良い。これは、先に板体11の連続体をX方向に沿うように切断した後に、個々の板体11の表面に導電性被膜12を形成することによって得られる。 However, the conductive coating 12 may be configured to cover the entire surface of the plate 11. This is obtained by first cutting the continuum of the plate 11 along the X direction and then forming the conductive coating 12 on the surface of each plate 11.
 このような工程で形成された導電部材10は、その表面の全体が導電性被膜12によって覆われている。これによって、導電部材10は、その表面全体が電流経路となっている。したがって、導電部材10は、その表面を電流経路として、金属製筐体Cと回路基板Pとを確実かつ低抵抗で導通接続することができる。他方で、この構成によれば、板体11を絶縁性ゴム等の絶縁性材料とすることができる。一般的には絶縁性材料に導電性を持たせようとすると、柔軟性が低下する傾向がある。しかしながら、この構成によれば、板体11には導電性が必須とはされない。したがって、この構成によれば、板体11には柔軟性のより高い材料を用いることができるので、導電部材10は、金属製筐体Cと回路基板Pとによる押圧を受けた際に、柔らかく変形することができる。 The entire surface of the conductive member 10 formed in such a process is covered with the conductive coating 12. As a result, the entire surface of the conductive member 10 serves as a current path. Therefore, the conductive member 10 can connect the metal housing C and the circuit board P reliably and with low resistance by using the surface of the conductive member 10 as a current path. On the other hand, according to this configuration, the plate body 11 can be made of an insulating material such as insulating rubber. In general, trying to make an insulating material conductive tends to reduce its flexibility. However, according to this configuration, conductivity is not essential for the plate body 11. Therefore, according to this configuration, a material having higher flexibility can be used for the plate body 11, so that the conductive member 10 becomes soft when pressed by the metal housing C and the circuit board P. It can be transformed.
 なお、導電性被膜12には、導電性を有する金属箔を用いることも可能である。金属箔の材料には、銅やアルミニウム等を用いることができる。この場合の導電性被膜12は、例えば銅箔を板体11の上下両面にそれぞれ固着することによって、板体11と一体化される。 It is also possible to use a conductive metal foil for the conductive coating film 12. Copper, aluminum, or the like can be used as the material of the metal foil. In this case, the conductive coating 12 is integrated with the plate 11 by, for example, fixing copper foils to both the upper and lower surfaces of the plate 11.
第2実施形態〔図4A、図4B〕Second Embodiment [Fig. 4A, Fig. 4B]
 以下、第2実施形態としての導電部材20について図面を参照しつつ、主に、上述の導電部材10Aとは構成の異なる部分を説明する。導電部材20は、特に記載のない限り、上述の導電部材10と同様の効果を奏することができる。 Hereinafter, with reference to the drawings of the conductive member 20 as the second embodiment, a part having a configuration different from that of the above-mentioned conductive member 10A will be mainly described. Unless otherwise specified, the conductive member 20 can exert the same effect as the above-mentioned conductive member 10.
 本実施形態の導電部材20は、図4Bで示すように、「基材」としての板体21と、導電性被膜22と、粘着材層13aとを有している。粘着材層13aは、導電部材10Aと導電部材20とで同一である。 As shown in FIG. 4B, the conductive member 20 of the present embodiment has a plate body 21 as a "base material", a conductive coating film 22, and an adhesive layer 13a. The adhesive layer 13a is the same for the conductive member 10A and the conductive member 20.
 導電部材20は、導電部材10Aと同様の構成を有している。しかしながら、導電部材20における板体21は、板体基部11aからX方向における右方だけでなく左方にも伸長している。そして、板体21を被覆する導電性被膜22も、板体基部11aから右方だけでなく左方に形成されている。 The conductive member 20 has the same configuration as the conductive member 10A. However, the plate body 21 in the conductive member 20 extends not only to the right side in the X direction but also to the left side from the plate body base portion 11a. The conductive coating 22 that covers the plate 21 is also formed not only to the right but also to the left from the plate base 11a.
 板体21は、板体基部11aと、屈曲部11bと、屈曲部21bとを有している。屈曲部21bは、屈曲部11bとはX方向で反対方向に伸長する傾斜片部21cと、頂部側横片部21dとを有している。ここでの屈曲部21bは、板体基部11aを中心として屈曲部11bと左右対称の形状とされている。しかしながら、屈曲部11b及び屈曲部21bは、左右で非対称の形状とされていても良い。 The plate body 21 has a plate body base portion 11a, a bent portion 11b, and a bent portion 21b. The bent portion 21b has an inclined piece portion 21c extending in the direction opposite to the bent portion 11b in the X direction, and a top side lateral piece portion 21d. The bent portion 21b here has a shape symmetrical with the bent portion 11b centered on the plate body base portion 11a. However, the bent portion 11b and the bent portion 21b may have asymmetrical shapes on the left and right sides.
 導電性被膜22は、固定保持部12aと、接触面部12bと、接触面部22bとを有している。接触面部22bは、屈曲部21bを構成する傾斜片部21cと、頂部側横片部21dとを被覆している。 The conductive coating 22 has a fixed holding portion 12a, a contact surface portion 12b, and a contact surface portion 22b. The contact surface portion 22b covers the inclined piece portion 21c constituting the bent portion 21b and the top side lateral piece portion 21d.
 導電部材20は、接触面部12b及び接触面部22bの2箇所で金属製筐体Cと面接触するように構成されている。したがって、導電部材20は、導電部材10Aと比べると、金属製筐体Cとの間で2倍の電流経路の断面積を確保することができる。よって、導電部材20によれば、金属製筐体Cと回路基板Pとをより低抵抗で導通接続することができる。 The conductive member 20 is configured to make surface contact with the metal housing C at two locations, the contact surface portion 12b and the contact surface portion 22b. Therefore, the conductive member 20 can secure twice the cross-sectional area of the current path with the metal housing C as compared with the conductive member 10A. Therefore, according to the conductive member 20, the metal housing C and the circuit board P can be conductively connected with lower resistance.
 板体21のY方向における前端面及び後端面は、双方とも「カット面」として形成された露出部21eとなっている。第1実施形態の導電部材10の露出部11eが板体基部11aからX方向における一方に伸長していたのに対し、本実施形態の導電部材20の露出部21eは板体基部11aからX方向における双方に伸長している。このように露出部21eは、露出部11eと形状の違いがあるものの、それ以外については露出部11eと同様である。 Both the front end surface and the rear end surface of the plate body 21 in the Y direction are exposed portions 21e formed as "cut surfaces". The exposed portion 11e of the conductive member 10 of the first embodiment extends from the plate base portion 11a in the X direction, whereas the exposed portion 21e of the conductive member 20 of the present embodiment extends from the plate base portion 11a in the X direction. It is extending to both sides in. As described above, the exposed portion 21e is different in shape from the exposed portion 11e, but is the same as the exposed portion 11e except for the exposed portion 21e.
第3実施形態〔図5A、図5B〕Third Embodiment [Fig. 5A, Fig. 5B]
 以下、第3実施形態としての導電部材30について図面を参照しつつ、主に、上述の導電部材10Bとは構成の異なる部分を説明する。導電部材30は、特に記載のない限り、上述の導電部材10と同様の効果を奏することができる。 Hereinafter, with reference to the drawings of the conductive member 30 as the third embodiment, a part having a configuration different from that of the above-mentioned conductive member 10B will be mainly described. Unless otherwise specified, the conductive member 30 can exert the same effect as the above-mentioned conductive member 10.
 本実施形態の導電部材30は、図5Bで示すように、「基材」としての板体31と、導電性被膜32と、金属箔層13bとを有している。本実施形態では、その表面の全体が導電性被膜32によって覆われており、板体31は、露出していない。金属箔層13bは、導電部材10Bと導電部材20とで同一である。 As shown in FIG. 5B, the conductive member 30 of the present embodiment has a plate body 31 as a "base material", a conductive coating film 32, and a metal foil layer 13b. In the present embodiment, the entire surface thereof is covered with the conductive coating 32, and the plate 31 is not exposed. The metal foil layer 13b is the same for the conductive member 10B and the conductive member 20.
 導電部材30は、導電部材10Bと同様の構成を有している。しかしながら、導電部材30における板体31は、屈曲部31bから右方に伸長する先端部31fを有している。そして、板体31を被覆する導電性被膜32には、接触面部12bよりも右方の先端部31fを被覆する先端被覆部32cが形成されている。先端被覆部32cの右端の底面には、「別の接触面部」としての基板接触面部32dが形成されている。ここでの屈曲部31bと先端部31fとによる構成は、接触面部12bを中心として左右対称の形状とされている。しかしながら、屈曲部31bと先端部31fとによる構成は、左右で非対称の形状とされていても良い。 The conductive member 30 has the same configuration as the conductive member 10B. However, the plate body 31 in the conductive member 30 has a tip portion 31f extending to the right from the bent portion 31b. The conductive coating 32 that covers the plate 31 is formed with a tip covering portion 32c that covers the tip portion 31f to the right of the contact surface portion 12b. A substrate contact surface portion 32d as an "another contact surface portion" is formed on the bottom surface of the right end of the tip covering portion 32c. The configuration of the bent portion 31b and the tip portion 31f here has a symmetrical shape centered on the contact surface portion 12b. However, the configuration of the bent portion 31b and the tip portion 31f may have an asymmetrical shape on the left and right sides.
 屈曲部31bを被覆する接触面部12bは、金属製筐体C及び回路基板Pの一方である金属製筐体Cと接触し、先端部31fを被覆する基板接触面部32dは、金属製筐体C及び回路基板Pの他方である回路基板Pと接触している。 The contact surface portion 12b covering the bent portion 31b is in contact with the metal housing C, which is one of the metal housing C and the circuit board P, and the substrate contact surface portion 32d covering the tip portion 31f is the metal housing C. And is in contact with the circuit board P, which is the other side of the circuit board P.
 本実施形態によれば、導電部材30は、屈曲部31bから伸長する先端部31fを被覆する基板接触面部32dが回路基板Pと接触した状態で金属製筐体Cと回路基板Pとによって押圧される。これによって、先端部31fが自由端の状態と比べて、導電部材30に対する金属製筐体Cと回路基板Pとによる押圧荷重が大きくなる。このため、本実施形態によれば、導電部材30に対する金属製筐体Cと回路基板Pとによる押圧荷重が小さくなりすぎず、適正に保つことができる。 According to the present embodiment, the conductive member 30 is pressed by the metal housing C and the circuit board P in a state where the substrate contact surface portion 32d covering the tip portion 31f extending from the bent portion 31b is in contact with the circuit board P. NS. As a result, the pressing load of the metal housing C and the circuit board P on the conductive member 30 becomes larger than that in the state where the tip portion 31f is at the free end. Therefore, according to the present embodiment, the pressing load of the metal housing C and the circuit board P on the conductive member 30 does not become too small and can be maintained appropriately.
第4実施形態〔図6A、図6B〕Fourth Embodiment [FIG. 6A, FIG. 6B]
 以下、第4実施形態としての導電部材40について図面を参照しつつ、主に、上述の導電部材10とは構成の異なる部分を説明する。導電部材40は、特に記載のない限り、上述の導電部材10と同様の効果を奏することができる。 Hereinafter, with reference to the drawings of the conductive member 40 as the fourth embodiment, a part having a configuration different from that of the above-mentioned conductive member 10 will be mainly described. Unless otherwise specified, the conductive member 40 can exert the same effect as the above-mentioned conductive member 10.
 本実施形態の導電部材40は、図6Bで示すように、「基材」としての板体41と、導電性被膜42とを有している。本実施形態では、その表面の全体が導電性被膜42によって覆われており、板体41は、露出していない。 As shown in FIG. 6B, the conductive member 40 of the present embodiment has a plate body 41 as a "base material" and a conductive coating film 42. In the present embodiment, the entire surface thereof is covered with the conductive coating 42, and the plate 41 is not exposed.
 導電部材40における板体41は、上に凸の湾曲形状とされている。したがって、屈曲部41bも湾曲形状である。そして、屈曲部41bを被覆する導電性被膜42には、湾曲形状の接触面部42bが形成されている。 The plate body 41 in the conductive member 40 has an upwardly convex curved shape. Therefore, the bent portion 41b also has a curved shape. A curved contact surface portion 42b is formed on the conductive coating 42 that covers the bent portion 41b.
 屈曲部41bは、上述の第1実施形態の屈曲部11bのような屈曲角度θ1を有していない。湾曲形状の屈曲部41bにおいて屈曲が広がるとは、正面視で曲率が小さくなる、すなわち直線に近づくことを意味する。 The bent portion 41b does not have a bending angle θ1 like the bent portion 11b of the first embodiment described above. When the bending portion 41b of the curved shape is bent, it means that the curvature becomes smaller in the front view, that is, the bending portion approaches a straight line.
 導電部材40は、屈曲部41bに明確な角部を有していない。このため、導電部材10では、金属製筐体C及び回路基板Pから押圧を受けて平坦化した際に、角部が平坦化せずに残ってしまうことがなく、より滑らかに平坦化させることができる。さらに、導電部材40では、応力が集中しやすく破壊の起点となりやすい角部を有していないため、繰り返し使用においても疲労破壊が起こりにくく、耐久性を高めることができる。 The conductive member 40 does not have a clear corner at the bent portion 41b. Therefore, in the conductive member 10, when flattened by being pressed by the metal housing C and the circuit board P, the corners do not remain without being flattened, and the conductive member 10 is flattened more smoothly. Can be done. Further, since the conductive member 40 does not have a corner portion where stress is easily concentrated and is likely to be a starting point of fracture, fatigue fracture is unlikely to occur even after repeated use, and durability can be improved.
第4実施形態の変形例〔図7A、図7B〕Modifications of the Fourth Embodiment [FIGS. 7A, 7B]
 導電部材40は、導電部材10と同様に、変形例による導電部材40Aとして図7Aで示すように、固定保持部12aには、「固着部」としての粘着材層13aが取り付けられていても良い。そして、別の変形例による導電部材40Bとして図7Bで示すように、固定保持部12aは、「固着部」としての金属箔層13bがあらかじめ埋設された形態であっても良い。 Similar to the conductive member 10, the conductive member 40 may have an adhesive layer 13a as a “fixed portion” attached to the fixed holding portion 12a as shown in FIG. 7A as the conductive member 40A according to a modified example. .. Then, as shown in FIG. 7B as the conductive member 40B according to another modification, the fixed holding portion 12a may have a form in which the metal foil layer 13b as the “fixing portion” is embedded in advance.
第5実施形態〔図8A-図8C〕Fifth Embodiment [FIGS. 8A-8C]
 以下、第5実施形態としての導電部材50について図面を参照しつつ、主に、上述の導電部材40とは構成の異なる部分を説明する。導電部材50は、特に記載のない限り、上述の導電部材40と同様の効果を奏することができる。 Hereinafter, with reference to the drawings of the conductive member 50 as the fifth embodiment, a part having a configuration different from that of the above-mentioned conductive member 40 will be mainly described. Unless otherwise specified, the conductive member 50 can exert the same effect as the above-mentioned conductive member 40.
 本実施形態の導電部材50は、図8Aで示すように、「基材」としての板体51と、導電性被膜52とを有している。本実施形態では、その表面の全体が導電性被膜52によって覆われており、板体51は、露出していない。 As shown in FIG. 8A, the conductive member 50 of the present embodiment has a plate body 51 as a "base material" and a conductive coating film 52. In the present embodiment, the entire surface thereof is covered with the conductive coating 52, and the plate body 51 is not exposed.
 導電部材50における板体51は、導電部材40の板体41とは反対に、下に凸の湾曲形状とされている。したがって、屈曲部51bも下に凸の湾曲形状である。そして、屈曲部51bを被覆する導電性被膜52には、下に凸の湾曲形状の接触面部52bが形成されている。さらに、固定保持部52aは、導電部材40の固定保持部12aとは反対に導電性被膜52の天面に形成されている。 The plate body 51 of the conductive member 50 has a downwardly convex curved shape, contrary to the plate body 41 of the conductive member 40. Therefore, the bent portion 51b also has a downwardly convex curved shape. The conductive coating 52 that covers the bent portion 51b is formed with a downwardly convex curved contact surface portion 52b. Further, the fixed holding portion 52a is formed on the top surface of the conductive coating 52, which is opposite to the fixed holding portion 12a of the conductive member 40.
 したがって、導電部材50では、金属製筐体CがZ方向における上方に位置し、回路基板Pが下方に位置する場合には、固定保持部52aが金属製筐体Cと導通接続して、接触面部52bが回路基板Pと接続する。 Therefore, in the conductive member 50, when the metal housing C is located above in the Z direction and the circuit board P is located below, the fixed holding portion 52a is electrically connected to and contacts the metal housing C. The surface portion 52b is connected to the circuit board P.
 導電部材50は、導電部材40と同様に、変形例による導電部材50Aとして図8Bで示すように、固定保持部52aには、「固着部」としての粘着材層13aが取り付けられても良い。そして、別の変形例による導電部材50Bとして図8Cで示すように、固定保持部52aは、「固着部」としての金属箔層13bがあらかじめ埋設された形態であっても良い。 Similar to the conductive member 40, the conductive member 50 may have an adhesive layer 13a as a “fixed portion” attached to the fixed holding portion 52a as shown in FIG. 8B as the conductive member 50A according to a modified example. Then, as shown in FIG. 8C as the conductive member 50B according to another modification, the fixed holding portion 52a may have a form in which the metal foil layer 13b as the “fixing portion” is embedded in advance.
第6実施形態〔図9A〕Sixth Embodiment [Fig. 9A]
 以下、第6実施形態としての導電部材60について図面を参照しつつ、主に、上述の導電部材40Bとは構成の異なる部分を説明する。導電部材60は、特に記載のない限り、上述の導電部材30と同様の効果を奏することができる。 Hereinafter, with reference to the drawings of the conductive member 60 as the sixth embodiment, a part having a configuration different from that of the above-mentioned conductive member 40B will be mainly described. Unless otherwise specified, the conductive member 60 can exert the same effect as the above-mentioned conductive member 30.
 本実施形態の導電部材60は、図9Aで示すように、「基材」としての板体61と、導電性被膜62とを有している。本実施形態では、その表面の全体が導電性被膜62によって覆われており、板体61は、露出していない。 As shown in FIG. 9A, the conductive member 60 of the present embodiment has a plate body 61 as a "base material" and a conductive coating film 62. In the present embodiment, the entire surface thereof is covered with the conductive coating 62, and the plate body 61 is not exposed.
 板体61の屈曲部61bは、導電部材40Bと同様に上に凸の湾曲形状とされている。しかしながら、導電部材60における板体61は、屈曲部61bから右方に伸長する先端部61fを有している。そして、板体61を被覆する導電性被膜62には、接触面部62bよりも右方の先端部61fを被覆する先端被覆部62cが形成されている。先端被覆部62cの右端の底面には、「別の接触面部」としての基板接触面部62dが形成されている。ここでの導電部材60は、接触面部62bを中心として左右対称の形状とされている。しかしながら、導電部材60は、左右で非対称の形状とされていても良い。 The bent portion 61b of the plate body 61 has an upwardly convex curved shape similar to the conductive member 40B. However, the plate body 61 in the conductive member 60 has a tip portion 61f extending to the right from the bent portion 61b. The conductive coating 62 that covers the plate body 61 is formed with a tip covering portion 62c that covers the tip portion 61f to the right of the contact surface portion 62b. A substrate contact surface portion 62d as an "another contact surface portion" is formed on the bottom surface of the right end of the tip covering portion 62c. The conductive member 60 here has a symmetrical shape centered on the contact surface portion 62b. However, the conductive member 60 may have an asymmetrical shape on the left and right sides.
 屈曲部61bを被覆する接触面部62bは、金属製筐体C及び回路基板Pの一方である金属製筐体Cと接触し、先端部61fを被覆する基板接触面部62dは、金属製筐体C及び回路基板Pの他方である回路基板Pと接触している。 The contact surface portion 62b that covers the bent portion 61b is in contact with the metal housing C, which is one of the metal housing C and the circuit board P, and the substrate contact surface portion 62d that covers the tip portion 61f is the metal housing C. And is in contact with the circuit board P, which is the other side of the circuit board P.
第7実施形態〔図9B〕Seventh Embodiment [Fig. 9B]
 以下、第7実施形態としての導電部材70について図面を参照しつつ、主に、上述の導電部材60とは構成の異なる部分を説明する。導電部材70は、特に記載のない限り、上述の導電部材20と同様の効果を奏することができる。 Hereinafter, with reference to the drawings of the conductive member 70 as the seventh embodiment, a part having a configuration different from that of the above-mentioned conductive member 60 will be mainly described. Unless otherwise specified, the conductive member 70 can exert the same effect as the above-mentioned conductive member 20.
 本実施形態の導電部材70は、図9Bで示すように、「基材」としての板体61と、導電性被膜62と、金属箔層13bとに加えて、「基材」としての板体71と、導電性被膜72とを有している。板体61、導電性被膜62及び金属箔層13bは、導電部材60と導電部材70とで同一である。 As shown in FIG. 9B, the conductive member 70 of the present embodiment has a plate body 61 as a "base material", a conductive coating 62, and a metal leaf layer 13b, as well as a plate body as a "base material". It has 71 and a conductive coating 72. The plate body 61, the conductive coating 62, and the metal foil layer 13b are the same in the conductive member 60 and the conductive member 70.
 導電部材70は、導電部材60と同様の構成を含んでいる。しかしながら、導電部材70では、板体61が板体基部61aからX方向における右方に伸長しているだけでなく、板体71が左方にも伸長している。そして、導電部材70では、板体基部61aから右方に伸長する板体61を被覆する導電性被膜62だけでなく、板体71を被覆する導電性被膜72も、板体基部61aから左方に形成されている。 The conductive member 70 includes the same configuration as the conductive member 60. However, in the conductive member 70, not only the plate body 61 extends to the right in the X direction from the plate body base 61a, but also the plate body 71 extends to the left. Then, in the conductive member 70, not only the conductive coating 62 that covers the plate 61 extending to the right from the plate base 61a, but also the conductive coating 72 that covers the plate 71 is left from the plate base 61a. Is formed in.
 板体71は、板体基部61aから伸長する屈曲部61b及び先端部61fとはX方向で反対方向に伸長する屈曲部71b及び先端部71fを有している。ここでの導電部材70は、板体基部61aを中心として左右対称の形状とされている。しかしながら、屈曲部71b及び先端部71fは、屈曲部61b及び先端部61fに対して左右で非対称の形状とされていても良い。 The plate body 71 has a bent portion 61b extending from the plate body base portion 61a and a bent portion 71b extending in the direction opposite to the tip portion 61f in the X direction and the tip portion 71f. The conductive member 70 here has a symmetrical shape centered on the plate base portion 61a. However, the bent portion 71b and the tip portion 71f may have a shape that is asymmetrical to the left and right with respect to the bent portion 61b and the tip portion 61f.
 導電性被膜72は、固定保持部12aと、接触面部62bと、接触面部72bと、「別の接触面部」としての基板接触面部62dと、「別の接触面部」としての基板接触面部72dとを有している。 The conductive coating 72 includes a fixed holding portion 12a, a contact surface portion 62b, a contact surface portion 72b, a substrate contact surface portion 62d as an "another contact surface portion", and a substrate contact surface portion 72d as an "another contact surface portion". Have.
 導電部材70は、接触面部62b及び接触面部72bの2箇所で金属製筐体Cと面接触するように構成されている。したがって、導電部材70は、導電部材60と比べると、金属製筐体Cとの間で2倍の電流経路の断面積を確保することができる。同様に導電部材70は、基板接触面部62d及び基板接触面部72dの2箇所で回路基板Pと面接触するように構成されている。したがって、導電部材70は、金属箔層13bのように回路基板Pに取り付けられてはいない導電部材70の自由端側においては、導電部材60と比べると、回路基板Pとの間でも2倍の電流経路の断面積を確保することができる。よって、導電部材70によれば、金属製筐体Cと回路基板Pとをより低抵抗で導通接続することができる。 The conductive member 70 is configured to make surface contact with the metal housing C at two locations, the contact surface portion 62b and the contact surface portion 72b. Therefore, the conductive member 70 can secure twice the cross-sectional area of the current path with the metal housing C as compared with the conductive member 60. Similarly, the conductive member 70 is configured to make surface contact with the circuit board P at two locations, the substrate contact surface portion 62d and the substrate contact surface portion 72d. Therefore, the conductive member 70 is twice as large as the conductive member 60 on the free end side of the conductive member 70, which is not attached to the circuit board P like the metal foil layer 13b, even with the circuit board P. The cross-sectional area of the current path can be secured. Therefore, according to the conductive member 70, the metal housing C and the circuit board P can be conductively connected with lower resistance.
第7実施形態の変形例〔図12A〕A modified example of the seventh embodiment [FIG. 12A]
 導電部材70は、導電部材10と同様に、変形例による導電部材70Aとして図12Aで示すように、板体61及び板体71のY方向における前端面及び後端面は、双方とも「カット面」として形成された露出部61e及び露出部71eを有しても良い。導電部材70Aでは、露出部61e及び露出部71eを有するので、導電部材10等と同様に、金属製筐体Cと回路基板Pとに圧縮される際の押圧荷重を低減させることができる。 Similar to the conductive member 10, the conductive member 70 has a “cut surface” as the front end surface and the rear end surface of the plate body 61 and the plate body 71 in the Y direction, as shown in FIG. 12A as the conductive member 70A according to the modified example. It may have an exposed portion 61e and an exposed portion 71e formed as. Since the conductive member 70A has the exposed portion 61e and the exposed portion 71e, it is possible to reduce the pressing load when the metal housing C and the circuit board P are compressed, similarly to the conductive member 10 and the like.
第8実施形態〔図10〕Eighth Embodiment [Fig. 10]
 以下、第8実施形態としての導電部材80について図面を参照しつつ、主に、上述の導電部材60とは構成の異なる部分を説明する。導電部材80は、特に記載のない限り、上述の導電部材60と同様の効果を奏することができる。 Hereinafter, with reference to the drawings of the conductive member 80 as the eighth embodiment, a part having a configuration different from that of the above-mentioned conductive member 60 will be mainly described. Unless otherwise specified, the conductive member 80 can exert the same effect as the above-mentioned conductive member 60.
 本実施形態の導電部材80は、図10で示すように、「基材」としての板体81と、導電性被膜82とを有している。本実施形態では、その表面の全体が導電性被膜82によって覆われており、板体81は、露出していない。 As shown in FIG. 10, the conductive member 80 of the present embodiment has a plate body 81 as a "base material" and a conductive coating film 82. In the present embodiment, the entire surface thereof is covered with the conductive coating 82, and the plate 81 is not exposed.
 板体81の屈曲部81bは、導電部材60と同様に上に凸の湾曲形状とされている。しかしながら、導電部材80における屈曲部81bは、Z方向における上端が平坦形状とされている。したがって、屈曲部11bを被覆する接触面部82bも、平坦形状となっている。よって、導電部材80によれば、金属製筐体C及び回路基板Pからの押圧を受ける初期状態から広い面積の接触面部82bで金属製筐体Cと導通接続することができる。 The bent portion 81b of the plate body 81 has an upwardly convex curved shape like the conductive member 60. However, the bent portion 81b of the conductive member 80 has a flat upper end in the Z direction. Therefore, the contact surface portion 82b that covers the bent portion 11b also has a flat shape. Therefore, according to the conductive member 80, the metal housing C can be electrically connected to the metal housing C with the contact surface portion 82b having a wide area from the initial state of being pressed by the metal housing C and the circuit board P.
第9実施形態〔図11A、図11B〕Ninth Embodiment [FIG. 11A, 11B]
 以下、第9実施形態としての導電部材90について図面を参照しつつ、主に、上述の導電部材10とは構成の異なる部分を説明する。導電部材90は、特に記載のない限り、上述の導電部材10と同様の効果を奏することができる。 Hereinafter, with reference to the drawings of the conductive member 90 as the ninth embodiment, a part having a configuration different from that of the above-mentioned conductive member 10 will be mainly described. Unless otherwise specified, the conductive member 90 can exert the same effect as the above-mentioned conductive member 10.
 導電部材90は、図11A及び図11Bで示すように、薄円板の中央部分が深絞り加工されたようなハット形状とされている。導電部材90は、板体91と、導電性被膜92とを有している。板体91は、屈曲部91bと、鍔部91gとを有している。屈曲部91bは、円環形状の鍔部91gの径方向中央部分がZ方向における上方に向かってドーム形状で突出して形成されている。屈曲部91bの下には、山形状の空洞部94が形成されている。鍔部91gの直径方向の両側の底面には、空洞部94と外部とを鍔部91gの径方向で連通する通気溝95が上方に向かってくぼむように形成されている。板体91は、導電性被膜92によって上下両面が被覆されている。鍔部91gの底面には、固定保持部92aが形成されており、屈曲部91bの天面には接触面部92bが形成されている。 As shown in FIGS. 11A and 11B, the conductive member 90 has a hat shape in which the central portion of the thin disk is deep-drawn. The conductive member 90 has a plate body 91 and a conductive coating film 92. The plate body 91 has a bent portion 91b and a flange portion 91g. The bent portion 91b is formed so that the central portion in the radial direction of the ring-shaped flange portion 91g projects upward in the Z direction in a dome shape. A mountain-shaped hollow portion 94 is formed below the bent portion 91b. On the bottom surfaces of both sides of the flange portion 91g in the radial direction, ventilation grooves 95 that communicate the cavity 94 and the outside in the radial direction of the collar portion 91g are formed so as to be recessed upward. Both the upper and lower surfaces of the plate 91 are covered with the conductive coating 92. A fixed holding portion 92a is formed on the bottom surface of the flange portion 91g, and a contact surface portion 92b is formed on the top surface of the bent portion 91b.
 導電部材90においても、他の実施形態と同様に、固定保持部92aが回路基板Pと導通接続され、接触面部92bが金属製筐体Cと導通接続される。金属製筐体Cによって屈曲部91bが押圧されることによって、接触面部92bと金属製筐体Cとの面接触の状態が維持されながら、屈曲部91bが柔らかく平坦化するように変形される。平坦化する際に、空洞部94を占める空気は、通気溝95を経由して外部に排出される。導電部材90では、平面視で円形状であるため、XY方向における多方向の回路基板Pと導通接続することができる。 In the conductive member 90 as well, as in the other embodiments, the fixed holding portion 92a is electrically connected to the circuit board P, and the contact surface portion 92b is electrically connected to the metal housing C. By pressing the bent portion 91b by the metal housing C, the bent portion 91b is deformed so as to be soft and flat while maintaining the state of surface contact between the contact surface portion 92b and the metal housing C. At the time of flattening, the air occupying the cavity 94 is discharged to the outside through the ventilation groove 95. Since the conductive member 90 has a circular shape in a plan view, it can be electrically connected to the circuit board P in multiple directions in the XY directions.
第10実施形態〔図12B〕10th Embodiment [Fig. 12B]
 以下、第10実施形態としての導電部材100について図面を参照しつつ、主に、上述の導電部材70Aとは構成の異なる部分を説明する。すなわち、導電部材100は、特に記載のない限り、上述の導電部材70Aと同様の効果を奏することができる。 Hereinafter, with reference to the drawings of the conductive member 100 as the tenth embodiment, a part having a configuration different from that of the above-mentioned conductive member 70A will be mainly described. That is, unless otherwise specified, the conductive member 100 can exert the same effect as the above-mentioned conductive member 70A.
 本実施形態の導電部材100は、図12Bで示すように、「基材」としての板体61と、導電性被膜62と、金属箔層13bと、「基材」としての板体71と、導電性被膜72とに加えて、伸縮性導電保護膜66と、伸縮性導電保護膜76とを有する。導電部材100は、導電性被膜62、72の天面が、それぞれ伸縮性導電保護膜66、76で覆われて構成されている。板体61、金属箔層13b及び板体71は、導電部材70Aと導電部材100とで同一である。 As shown in FIG. 12B, the conductive member 100 of the present embodiment includes a plate body 61 as a "base material", a conductive coating film 62, a metal leaf layer 13b, and a plate body 71 as a "base material". In addition to the conductive film 72, it has a stretchable conductive protective film 66 and a stretchable conductive protective film 76. The conductive member 100 is configured such that the top surfaces of the conductive films 62 and 72 are covered with the elastic conductive protective films 66 and 76, respectively. The plate body 61, the metal leaf layer 13b, and the plate body 71 are the same in the conductive member 70A and the conductive member 100.
 導電性被膜62、72は、導電部材70Aと導電部材100とで同一の形状とされている。しかしながら、導電性被膜62、72の天面がそれぞれ伸縮性導電保護膜66、76で覆われている導電部材100においては、導電部材70Aの構成要素である接触面部62b、72bが金属製筐体Cとは接触することはない。その代わりに、導電部材70Aにおける接触面部62b、72bに相当する領域は、導電部材100においては、板体61の屈曲部61b及び板体71の屈曲部71bにそれぞれ積層された屈曲部62h、72hとして機能する。 The conductive coatings 62 and 72 have the same shape as the conductive member 70A and the conductive member 100. However, in the conductive member 100 in which the top surfaces of the conductive coatings 62 and 72 are covered with the elastic conductive protective films 66 and 76, respectively, the contact surface portions 62b and 72b, which are the components of the conductive member 70A, are made of metal. It does not come into contact with C. Instead, in the conductive member 100, the regions corresponding to the contact surface portions 62b and 72b of the conductive member 70A are the bent portions 62h and 72h laminated on the bent portion 61b of the plate body 61 and the bent portion 71b of the plate body 71, respectively. Functions as.
 導電性被膜62、72は、上述の導電性被膜12等と同様に、導電性粉末、例えばフレーク状金属粒子を高分子基材に含有して構成することができる。ここでの導電性被膜62、72の導電性粉末には、金、銀、銅、ニッケル、鉄、錫等の金属や合金類からなるものや、金属や合金類が表面にメッキ等により被覆されたものといった導電性の高い導電材料を用いることが好ましい。 The conductive coatings 62 and 72 can be formed by containing conductive powder, for example, flaky metal particles, in the polymer base material, similarly to the above-mentioned conductive coatings 12 and the like. The conductive powders of the conductive coatings 62 and 72 here are made of metals and alloys such as gold, silver, copper, nickel, iron and tin, and the surfaces are coated with metals and alloys by plating or the like. It is preferable to use a highly conductive conductive material such as copper.
 伸縮性導電保護膜66、76は、XY方向と比べてZ方向に極めて薄い膜形状とされており、正面視で波形状となるように配置されている。伸縮性導電保護膜66、76は、導電性被膜62、72の表面に更に積層され、板体61、71の変形に応じて導電性被膜62、72とともに伸縮変形可能に構成されている。すなわち、導電部材100は、導電性被膜62、72と伸縮性導電保護膜66、76とのそれぞれの積層による導電膜となっている。伸縮性導電保護膜66、76は、それぞれ接触面部66b、76bを有する。そして、接触面部66b、76bは、それぞれ屈曲部62h、72hを覆う領域に形成されている。接触面部66b、76bは、例えば導電部材70Aの接触面部62b、72bと同様に機能する。 The elastic conductive protective films 66 and 76 have an extremely thin film shape in the Z direction as compared with the XY direction, and are arranged so as to have a wavy shape when viewed from the front. The stretchable conductive protective films 66 and 76 are further laminated on the surfaces of the conductive coating films 62 and 72, and are configured to be stretchable and deformable together with the conductive coating films 62 and 72 according to the deformation of the plate bodies 61 and 71. That is, the conductive member 100 is a conductive film formed by laminating the conductive films 62 and 72 and the elastic conductive protective films 66 and 76, respectively. The elastic conductive protective films 66 and 76 have contact surface portions 66b and 76b, respectively. The contact surface portions 66b and 76b are formed in regions covering the bent portions 62h and 72h, respectively. The contact surface portions 66b and 76b function in the same manner as the contact surface portions 62b and 72b of the conductive member 70A, for example.
 導電部材100では、導電性被膜62、72が伸縮性導電保護膜66、76で覆われているので、導電性被膜62、72を露出させずに腐食、酸化、硫化等から保護すること及びマイグレーションを防止することができる。伸縮性導電保護膜66、76が、板体61、71の変形に応じて導電性被膜62、72とともに伸縮変形可能な構成であるので、導電性被膜62、72が伸縮性導電保護膜66、76で覆われていない場合と同様に板体61、71が柔らかく変形することができる。 In the conductive member 100, since the conductive films 62 and 72 are covered with the elastic conductive protective films 66 and 76, the conductive films 62 and 72 are protected from corrosion, oxidation, sulfurization, etc. without being exposed and migration. Can be prevented. Since the stretchable conductive protective films 66 and 76 are configured to be stretchable and deformable together with the conductive coating films 62 and 72 according to the deformation of the plate bodies 61 and 71, the conductive coating films 62 and 72 are the stretchable conductive protective films 66, The plates 61 and 71 can be softly deformed as in the case where they are not covered with 76.
 このように、導電部材100は、異なる性質(例えば導電性及び柔軟性)を有する導電性被膜62、72と、伸縮性導電保護膜66、76とを有して構成されている。このため、金属製筐体Cと回路基板Pとによって圧縮された際に、これらを低荷重で導電接続する導電部材100において、導電性被膜62、72が有する導電性及び柔軟性(低圧縮荷重)を維持しながら腐食等による経年劣化を防ぐことができる。 As described above, the conductive member 100 is configured to have conductive films 62 and 72 having different properties (for example, conductivity and flexibility) and elastic conductive protective films 66 and 76. Therefore, in the conductive member 100 that electrically connects the metal housing C and the circuit board P with a low load, the conductive coatings 62 and 72 have the conductivity and flexibility (low compression load). ) Can be maintained and deterioration over time due to corrosion etc. can be prevented.
 伸縮性導電保護膜66、76は、例えば導電性を有する炭素の同素体を高分子基材に含有する構成とされる。この場合の導電部材100においては、導電部材100の外部に露出しており、腐食等の経時的な劣化が生じる可能性が最も高い最外層が、耐腐食性等に優れた炭素の同素体で構成される。 The elastic conductive protective films 66 and 76 are configured to contain, for example, a conductive carbon allotrope in the polymer base material. In the conductive member 100 in this case, the outermost layer, which is exposed to the outside of the conductive member 100 and has the highest possibility of deterioration over time such as corrosion, is composed of an allotrope of carbon having excellent corrosion resistance and the like. Will be done.
 導電性を有する炭素の同素体を高分子基材に含有する伸縮性導電保護膜66、76が導電性被膜62、72を覆うので、導電性被膜62、72の導電性及び板体61、71の柔軟性を維持しながら導電性被膜62、72を腐食等から保護することができる。さらに、伸縮性導電保護膜66、76が導電部材100の最外層となるので、導電性被膜62、72の表面の光沢が低減され(金属系の色味を隠し)均一性の高い黒色を呈する優れた意匠性を有する導電部材100を構成することができる。そして、伸縮性導電保護膜66、76の表面には炭素の同素体の含有量が多いので、導電部材100の表面における耐熱性、耐摩耗性を高めることができる。 Since the elastic conductive protective films 66 and 76 containing the allotrope of carbon having conductivity in the polymer base material cover the conductive coatings 62 and 72, the conductivity of the conductive coatings 62 and 72 and the plates 61 and 71 The conductive coatings 62 and 72 can be protected from corrosion and the like while maintaining flexibility. Further, since the elastic conductive protective films 66 and 76 serve as the outermost layer of the conductive member 100, the gloss on the surface of the conductive films 62 and 72 is reduced (hidden the metallic color), and a highly uniform black color is exhibited. It is possible to construct the conductive member 100 having excellent designability. Since the surfaces of the elastic conductive protective films 66 and 76 contain a large amount of carbon allotropes, the heat resistance and abrasion resistance on the surface of the conductive member 100 can be improved.
 導電部材100では、伸縮性導電保護膜66、76と比べて高い柔軟性を有するように形成しやすい導電性被膜62、72が、それぞれ板体61、71に隣接する構成とされている。このため、板体61、71の変形とともに導電性被膜62、72及び伸縮性導電保護膜66、76が伸縮変形した際の特に層間における剥離を防ぐことができる。 In the conductive member 100, the conductive films 62 and 72, which are easily formed so as to have higher flexibility than the elastic conductive protective films 66 and 76, are configured to be adjacent to the plate bodies 61 and 71, respectively. Therefore, it is possible to prevent the conductive coatings 62 and 72 and the stretchable conductive protective films 66 and 76 from being peeled off, especially between layers, when the plates 61 and 71 are deformed.
 さらに、導電部材100は、導電性被膜62、72及び伸縮性導電保護膜66、76がそれぞれ複層構造であって、伸縮性導電保護膜66、76に炭素の同素体が集約される構成である。これによって、導電部材100において、高い柔軟性及び導電性を有する導電性被膜62、72が占める体積を大きく確保することができる。そして、導電部材100では、導電性被膜62、72と伸縮性導電保護膜66、76とがそれぞれ複層構造であって、伸縮性導電保護膜66、76が金属粒子を含有しない構成である。これによって、金属粒子が露出することがなく、導電性被膜62、72の酸化及びマイグレーションを抑制し、電気抵抗値の経時的な上昇を抑制することができる。 Further, the conductive member 100 has a structure in which the conductive films 62 and 72 and the elastic conductive protective films 66 and 76 have a multi-layer structure, respectively, and carbon allotropes are concentrated on the elastic conductive protective films 66 and 76. .. As a result, in the conductive member 100, a large volume occupied by the conductive coatings 62 and 72 having high flexibility and conductivity can be secured. In the conductive member 100, the conductive films 62 and 72 and the elastic conductive protective films 66 and 76 have a multi-layer structure, respectively, and the elastic conductive protective films 66 and 76 do not contain metal particles. As a result, the metal particles are not exposed, oxidation and migration of the conductive coatings 62 and 72 can be suppressed, and an increase in the electric resistance value with time can be suppressed.
 伸縮性導電保護膜66、76は、5~75μmの膜厚を有することが好ましく、5~50μmの膜厚を有することがより好ましい。伸縮性導電保護膜66、76が適切な膜厚を有することで、屈曲する伸縮性導電保護膜66、76を平坦化できる程度の弾性及び柔軟性並びに導電性を持たせながら、導電性被膜62、72の腐食等を防いで導電部材100の表面を保護することができる。さらに、伸縮性導電保護膜66、76が適切な膜厚を有することで、導電性被膜62、72が透けてしまうことを防いで、導電部材100に高い意匠性を付与することが可能となる。 The stretchable conductive protective films 66 and 76 preferably have a film thickness of 5 to 75 μm, and more preferably have a film thickness of 5 to 50 μm. When the elastic conductive protective films 66 and 76 have an appropriate film thickness, the conductive film 62 has elasticity, flexibility and conductivity sufficient to flatten the flexible elastic conductive protective films 66 and 76. , 72 can be prevented from corroding and the surface of the conductive member 100 can be protected. Further, when the elastic conductive protective films 66 and 76 have an appropriate film thickness, it is possible to prevent the conductive films 62 and 72 from being seen through and to impart high designability to the conductive member 100. ..
 伸縮性導電保護膜66、76の母材に適用可能な高分子基材としては、シリコーン系、ウレタン系、アクリル系、オレフィン系等の高柔軟性のポリマーが挙げられる。伸縮性導電保護膜66、76は、導電性被膜62、72と同系材料で構成することができる。このとき、例えば導電性被膜62、72がシリコーンポリマーである場合には、伸縮性導電保護膜66、76のベースポリマーにもシリコーンポリマーが用いられる。 Examples of the polymer base material applicable to the base material of the elastic conductive protective films 66 and 76 include highly flexible polymers such as silicone-based, urethane-based, acrylic-based, and olefin-based. The elastic conductive protective films 66 and 76 can be made of the same material as the conductive films 62 and 72. At this time, for example, when the conductive films 62 and 72 are silicone polymers, the silicone polymer is also used as the base polymer of the elastic conductive protective films 66 and 76.
 導電性被膜62、72に積層される伸縮性導電保護膜66、76が、導電性被膜62、72と同系材料で構成されていると、導電性被膜62、72と伸縮性導電保護膜66、76との固着性を高めることができる。さらに、導電性被膜62、72と伸縮性導電保護膜66、76とが同系材料で構成されていることによって、導電性被膜62、72の弾性率と伸縮性導電保護膜66、76の弾性率との差を小さくすることができる。このため、変形する板体61、71に追従して伸縮する導電性被膜62、72とともに伸縮性導電保護膜66、76を伸縮させることができる。 When the elastic conductive protective films 66, 76 laminated on the conductive films 62, 72 are made of the same material as the conductive films 62, 72, the conductive films 62, 72 and the elastic conductive protective films 66, The adhesiveness with 76 can be improved. Further, since the conductive films 62 and 72 and the elastic conductive protective films 66 and 76 are made of similar materials, the elastic modulus of the conductive films 62 and 72 and the elastic modulus of the elastic conductive protective films 66 and 76 are further formed. The difference with can be reduced. Therefore, the elastic conductive protective films 66 and 76 can be expanded and contracted together with the conductive films 62 and 72 that expand and contract according to the deformed plate bodies 61 and 71.
 なお、伸縮性導電保護膜66、76は、導電性被膜62、72と比べると硬い構造になる傾向がある。このため、伸縮性導電保護膜66、76の母材には、導電性被膜62、72の母材よりも柔らかい、すなわち針入度の大きな素材が用いられても良い。こうすることによって、導電性被膜62、72の弾性率と伸縮性導電保護膜66、76の弾性率との差を小さくすることができる。 The elastic conductive protective films 66 and 76 tend to have a harder structure than the conductive films 62 and 72. Therefore, as the base material of the elastic conductive protective films 66 and 76, a material that is softer than the base material of the conductive coating films 62 and 72, that is, a material having a large degree of needle insertion may be used. By doing so, the difference between the elastic modulus of the conductive films 62 and 72 and the elastic modulus of the elastic conductive protective films 66 and 76 can be reduced.
 伸縮性導電保護膜66、76は、導電性フィラーを高分子基材に含有して構成される。伸縮性導電保護膜66、76の導電性フィラーとしては、金属系以外で、例えばカーボン、グラファイト、グラフェン等の炭素/黒鉛質の導電材料、すなわち導電性を有する炭素の同素体を用いることができる。導電性フィラーには、球形状のほか、扁平形状、鱗片形状、針形状、繊維形状等のものを用いることができる。 The stretchable conductive protective films 66 and 76 are configured by containing a conductive filler in a polymer base material. As the conductive filler of the elastic conductive protective films 66 and 76, a carbon / graphite conductive material such as carbon, graphite, graphene, for example, that is, an allotrope of carbon having conductivity can be used other than the metal type. As the conductive filler, in addition to a spherical shape, a flat shape, a scale shape, a needle shape, a fiber shape, or the like can be used.
 伸縮性導電保護膜66、76には、例えば100重量部の2液硬化型液状シリコーンゴムによるシリコーンポリマーに対して、60重量部のカーボンブラック及び20重量部の複層グラフェンを配合した導電性膜状部材が用いられる。カーボンブラックとしては、例えば算術平均粒子径が55nmである三菱ケミカル株式会社の三菱導電性カーボンブラック#3030Bを用いることができる。複層グラフェンとしては、例えば粒子径が10μmである株式会社アイテックの高純度グラフェン粉末iGurafen-αSを用いることができる。 The stretchable conductive protective films 66 and 76 are made by blending 60 parts by weight of carbon black and 20 parts by weight of multi-layer graphene with, for example, 100 parts by weight of a silicone polymer made of a two-component curable liquid silicone rubber. Shaped members are used. As the carbon black, for example, Mitsubishi Conductive Carbon Black # 3030B manufactured by Mitsubishi Chemical Corporation, which has an arithmetic mean particle size of 55 nm, can be used. As the multilayer graphene, for example, iGurafen-αS, a high-purity graphene powder manufactured by Aitec Co., Ltd., which has a particle size of 10 μm, can be used.
 このように、伸縮性導電保護膜66、76は、グラフェンを含有して構成されることが好ましい。そして、グラフェンとしては鱗片形状の粒子を用いることが好ましい。鱗片形状のグラフェンを伸縮性導電保護膜66、76の表面の面方向に沿って配向することで、配向方向の電気伝導率を高めることができる。同様に、伸縮性導電保護膜66、76は、導電性のカーボンブラックを含有して構成されることが好ましい。カーボンブラックは、グラフェンの周囲及びグラフェン間に介在することで、伸縮性導電保護膜66、76の表面の面方向及び厚み方向の両方向について導電性を高めることができ、結果として伸縮性導電保護膜66、76の導電性を全体的に高めることができる。 As described above, the stretchable conductive protective films 66 and 76 are preferably configured to contain graphene. Then, it is preferable to use scale-shaped particles as graphene. By orienting the scaly graphene along the surface direction of the surfaces of the elastic conductive protective films 66 and 76, the electrical conductivity in the orientation direction can be increased. Similarly, the stretchable conductive protective films 66 and 76 are preferably configured to contain conductive carbon black. By interposing the carbon black around the graphene and between the graphenes, it is possible to increase the conductivity in both the surface direction and the thickness direction of the surfaces of the stretchable conductive protective films 66 and 76, and as a result, the stretchable conductive protective film. The conductivity of 66 and 76 can be increased as a whole.
 シリコーンポリマー、カーボンブラック及びグラフェンが配合された導電性膜状部材は、希釈溶剤に溶解されたものが塗布された後に加熱され、溶剤が揮発してシリコーン膜が硬化することで、カーボン/炭素繊維/黒鉛等を含有した導電膜が形成される。伸縮性導電保護膜66、76は、例えば膜厚が25μm、体積(電気)抵抗率が5・10-1Ω・cmとされる。伸縮性導電保護膜66、76は、導電性被膜62、72と比べると、その抵抗値が高くなることが多いため、導電性被膜62、72よりも薄い膜厚に形成されることが好ましい。導電性膜状部材は、導電性被膜62、72の外表面(導電部材30の伸縮性導電膜33の外表面に相当する箇所)に吐出され、例えばスキージによる掻き取り方式によって膜形状に成形される。伸縮性導電保護膜66、76の塗布方法は、インク状の導電性組成物の吐出及びスキージ方式に限らず、ディッピングや転写等であってもかまわない。 The conductive film-like member containing silicone polymer, carbon black and graphene is heated after being applied with a solution dissolved in a diluting solvent, and the solvent volatilizes to cure the silicone film, resulting in carbon / carbon fiber. / A conductive film containing graphite or the like is formed. The elastic conductive protective films 66 and 76 have, for example, a film thickness of 25 μm and a volume (electrical) resistivity of 5.10-1 Ω · cm. Since the elastic conductive protective films 66 and 76 often have a higher resistance value than the conductive films 62 and 72, it is preferable that the elastic conductive protective films 66 and 76 have a thinner film thickness than the conductive films 62 and 72. The conductive film-like member is discharged onto the outer surfaces of the conductive films 62 and 72 (the portion corresponding to the outer surface of the elastic conductive film 33 of the conductive member 30), and is formed into a film shape by, for example, a scraping method using a squeegee. NS. The method of applying the elastic conductive protective films 66 and 76 is not limited to the ejection and squeegee method of the ink-like conductive composition, and may be dipping or transfer.
 なお、本実施形態では、伸縮性導電保護膜66、76が、それぞれ導電性被膜62、72の天面のみを覆うように設けられる例が示された。しかしながら、伸縮性導電保護膜66、76は、それぞれ導電性被膜62、72の底面も覆うように設けられても良い。これによって、導電性被膜62、72の底面も腐食等から保護することができる。このとき、例えば導電部材60のように「別の接触面部」としての基板接触面部62dを有する構成である場合には、基板接触面部62dを覆う伸縮性導電保護膜66が導電部材60の基板接触面部62dと同様に機能する。さらに、伸縮性導電保護膜66、76では、それぞれ導電性被膜62、72の天面を覆うように設けられる際に、図12BのX方向における左右端に位置する導電性被膜62、72の一対の側面も覆うように形成されても良い。 In the present embodiment, an example is shown in which the elastic conductive protective films 66 and 76 are provided so as to cover only the top surfaces of the conductive films 62 and 72, respectively. However, the elastic conductive protective films 66 and 76 may be provided so as to cover the bottom surfaces of the conductive films 62 and 72, respectively. As a result, the bottom surfaces of the conductive coatings 62 and 72 can also be protected from corrosion and the like. At this time, in the case of a configuration having the substrate contact surface portion 62d as "another contact surface portion" such as the conductive member 60, the elastic conductive protective film 66 covering the substrate contact surface portion 62d is in contact with the substrate of the conductive member 60. It functions in the same manner as the surface portion 62d. Further, in the elastic conductive protective films 66 and 76, when the conductive coating films 62 and 72 are provided so as to cover the top surfaces of the conductive coating films 62 and 72, respectively, a pair of the conductive coating films 62 and 72 located at the left and right ends in the X direction in FIG. 12B. It may be formed so as to cover the side surface of the.
 本実施形態の伸縮性導電保護膜66、76は、上述の他の各実施形態及び各変形例に適用することもできる。このとき、露出部11eを有しない例えば導電部材30等の場合には、伸縮性導電保護膜66、76はY方向における前後端の一対の側面を覆うように形成されても良い。 The stretchable conductive protective films 66 and 76 of this embodiment can also be applied to each of the other embodiments and modifications described above. At this time, in the case of a conductive member 30 or the like that does not have the exposed portion 11e, the elastic conductive protective films 66 and 76 may be formed so as to cover a pair of front and rear end side surfaces in the Y direction.
 本出願にて開示する「導電部材」では、各実施形態及び変形例で示した構成を矛盾の生じない範囲で自由に組み合わせることができる。例えば、いずれの「導電部材」においても、露出部11eに相当する構成が形成されていても良く、露出部11eがなくても良い。露出部11eは、Y方向における前端面及び後端面の2箇所に限らず、X方向における左端面及び右端面も含めた4面の内の1乃至4箇所とされていても良い。さらに、いずれの「導電部材」においても、固定保持部12aに「固着部」としての粘着材層13aが取り付けられていても良く、「固着部」としての金属箔層13bがあらかじめ埋設されていても良い。 In the "conductive member" disclosed in this application, the configurations shown in each embodiment and modification can be freely combined within a range that does not cause a contradiction. For example, any "conductive member" may have a configuration corresponding to the exposed portion 11e, or may not have the exposed portion 11e. The exposed portion 11e is not limited to the two locations of the front end surface and the rear end surface in the Y direction, and may be one to four of the four surfaces including the left end surface and the right end surface in the X direction. Further, in any of the "conductive members", the adhesive layer 13a as the "fixing portion" may be attached to the fixed holding portion 12a, and the metal foil layer 13b as the "fixing portion" is embedded in advance. Is also good.
 以下に、実施例を示して、本実施形態の導電部材10等をより詳細かつ具体的に説明する。しかしながら、本実施形態は、以下の実施例に限定されるものではない。 Hereinafter, examples will be shown to explain the conductive member 10 and the like of the present embodiment in more detail and concretely. However, this embodiment is not limited to the following examples.
実施例1Example 1
 実施例1では、図7Aに示す形状の導電部材40Aが作製された。板体41には、導電性シリコーンゴムが用いられた。導電性シリコーンゴムをプレス成形することによって、図7Aに示す正面視で上に向かって凸の曲面形状の板体41が形成された。導電性被膜42には、銀インクによる導電性塗料が用いられた。形成された板体41の上下両面に銀インクをスクリーン印刷することによって、導電部材40Aの上下の表面に導電性被膜42が形成された。こうして形成された導電部材40Aの連続体を長辺方向に沿うように1mmの幅で切断することによって、導電部材40Aが得られた。 In Example 1, the conductive member 40A having the shape shown in FIG. 7A was produced. Conductive silicone rubber was used for the plate body 41. By press-molding the conductive silicone rubber, a curved plate 41 having a curved surface that is convex upward in the front view shown in FIG. 7A was formed. For the conductive coating 42, a conductive coating material using silver ink was used. By screen-printing silver ink on both the upper and lower surfaces of the formed plate 41, conductive coatings 42 were formed on the upper and lower surfaces of the conductive member 40A. The conductive member 40A was obtained by cutting the continuum of the conductive member 40A thus formed with a width of 1 mm along the long side direction.
 実施例1では、切断面には導電性被膜42を有さずに板体41の「露出部」を有する導電部材40Aが形成された。「固着部」としての粘着材層13aには、両面テープが用いられた。両面テープは、固定保持部12aの下面に設けられた。導電部材40Aは、曲面形状の屈曲部41bを有しており、厚みが0.02mm、載置面から頂部までの高さH1が0.7mm、平面視による長辺方向の長さが2mmの寸法となった。 In Example 1, a conductive member 40A having an "exposed portion" of the plate 41 without having a conductive coating 42 was formed on the cut surface. A double-sided tape was used for the adhesive layer 13a as the "fixing portion". The double-sided tape was provided on the lower surface of the fixed holding portion 12a. The conductive member 40A has a curved curved portion 41b, a thickness of 0.02 mm, a height H1 from the mounting surface to the top of 0.7 mm, and a length in the long side direction in a plan view of 2 mm. It became a dimension.
 このようにして形成された実施例1の導電部材40AをZ方向における上下から押圧し、固定保持部12aと接触面部42bとの間での電気抵抗[Ω]及び導電部材40Aの内部にかかる力[N]が測定された。 The conductive member 40A of the first embodiment formed in this way is pressed from above and below in the Z direction, and the electric resistance [Ω] between the fixed holding portion 12a and the contact surface portion 42b and the force applied to the inside of the conductive member 40A. [N] was measured.
 上方から近づく接点が接触面部42bと接触すると、電気抵抗値が低い水準まで速やかに低下した。さらに、導電部材40Aが押圧され、たわみ変形して平坦化するまで電気抵抗値が徐々に低下した。他方で、導電部材40Aの内部にかかる力は、平坦化するまではほとんど変化しなかった。 When the contact approaching from above came into contact with the contact surface portion 42b, the electrical resistance value quickly dropped to a low level. Further, the conductive member 40A was pressed, and the electric resistance value gradually decreased until the conductive member 40A was flexed and deformed to be flattened. On the other hand, the force applied to the inside of the conductive member 40A hardly changed until it was flattened.
 よって、実施例1では、導電部材40Aに対する金属製筐体Cと回路基板Pとによる押圧荷重及びその応力(反発力)を非常に小さくすることがわかった。さらに、実施例1では、接触面部42bが金属製筐体C及び回路基板Pの少なくとも一方と導通接触し始めた際の接触抵抗値を速やかに小さくすることがわかった。 Therefore, in Example 1, it was found that the pressing load by the metal housing C and the circuit board P on the conductive member 40A and the stress (repulsive force) thereof are extremely reduced. Further, in Example 1, it was found that the contact resistance value when the contact surface portion 42b starts conducting conductive contact with at least one of the metal housing C and the circuit board P is rapidly reduced.
実施例2Example 2
 実施例2においても、実施例1と同様に、図7Aに示す形状の導電部材40Aが作製された。実施例2では、導電部材40Aを構成する各部材の材料及びその形成方法は、実施例1と同様である。しかしながら、実施例2では、導電性被膜42の製造方法における工程の順序が実施例1とは異なっている。 In Example 2, the conductive member 40A having the shape shown in FIG. 7A was produced in the same manner as in Example 1. In the second embodiment, the material of each member constituting the conductive member 40A and the method of forming the same are the same as those in the first embodiment. However, in Example 2, the order of the steps in the method for producing the conductive coating 42 is different from that in Example 1.
 すなわち、図7Aに示す正面視で上に向かって凸の曲面形状にプレス成形された板体41の連続体が長辺方向に沿うように1mmの幅で切断された。その後に、個々に切断された板体41の全表面に銀インクをスクリーン印刷することによって、導電部材40Aの表面全体に導電性被膜42が形成された。こうして、実施例2では、どの表面にも導電性被膜42を有する導電部材40Aが形成された。 That is, a continuous body of the plate body 41 press-formed into a curved surface shape that is convex upward in the front view shown in FIG. 7A was cut with a width of 1 mm along the long side direction. After that, by screen-printing silver ink on the entire surface of the individually cut plate 41, the conductive coating 42 was formed on the entire surface of the conductive member 40A. Thus, in Example 2, the conductive member 40A having the conductive coating 42 on any surface was formed.
 実施例2の導電部材40Aについても同様の方法によって、固定保持部12aと接触面部42bとの間での電気抵抗[Ω]及び導電部材40Aの内部にかかる力[N]が測定された。 For the conductive member 40A of Example 2, the electric resistance [Ω] between the fixed holding portion 12a and the contact surface portion 42b and the force [N] applied to the inside of the conductive member 40A were measured by the same method.
 上方から近づく接点が接触面部42bと接触すると、電気抵抗値が極めて低い水準まで速やかに低下した。このため、導電部材40Aが押圧され、たわみ変形して平坦化するまで電気抵抗値は、極めて低い水準を維持したままであった。他方で、導電部材40Aの内部にかかる力は、実施例1と比べると、平坦化するまでに増大したものの、低い水準を維持していた。 When the contact approaching from above came into contact with the contact surface portion 42b, the electrical resistance value quickly dropped to an extremely low level. Therefore, the electric resistance value remained at an extremely low level until the conductive member 40A was pressed, flexed, deformed, and flattened. On the other hand, the force applied to the inside of the conductive member 40A was increased until it was flattened as compared with Example 1, but maintained at a low level.
 よって、実施例2では、導電部材40Aに対する金属製筐体Cと回路基板Pとによる押圧荷重及びその応力(反発力)を小さくすることがわかった。さらに、実施例2では、接触面部42bが金属製筐体C及び回路基板Pの少なくとも一方と導通接触し始めた際の接触抵抗値を速やかに極めて小さくすることがわかった。 Therefore, in Example 2, it was found that the pressing load by the metal housing C and the circuit board P on the conductive member 40A and the stress (repulsive force) thereof are reduced. Further, in Example 2, it was found that the contact resistance value when the contact surface portion 42b started to make conductive contact with at least one of the metal housing C and the circuit board P was quickly made extremely small.
 以上の実施例の結果から本実施形態の導電部材10等では、金属製筐体C及び回路基板Pの少なくとも一方と導通接触し始めた際の接触抵抗値を速やかに小さくできることが示された。そして、導電部材10等に対する金属製筐体Cと回路基板Pとによる押圧荷重及びその応力(反発力)を小さくできることが示された。 From the results of the above examples, it was shown that in the conductive member 10 and the like of the present embodiment, the contact resistance value when the conductive contact with at least one of the metal housing C and the circuit board P starts can be quickly reduced. Then, it was shown that the pressing load and the stress (repulsive force) thereof by the metal housing C and the circuit board P on the conductive member 10 and the like can be reduced.
  10  導電部材(第1実施形態)
  10A 導電部材(第1実施形態の変形例)
  10B 導電部材(第1実施形態の別の変形例)
  11  板体(基材)
  11a 板体基部
  11b 屈曲部
  11c 傾斜片部
  11d 頂部側横片部
  11e 露出部
  11h 接続穴
  12  導電性被膜
  12a 固定保持部
  12b 接触面部
  12e 充填部
  13a 粘着材層(固着部)
  13b 金属箔層(固着部)
  20  導電部材(第2実施形態)
  21  板体(基材)
  21b 屈曲部
  21c 傾斜片部
  21d 頂部側横片部
  22  導電性被膜
  22b 接触面部
  30  導電部材(第3実施形態)
  31  板体(基材)
  31b 屈曲部
  31f 先端部
  32  導電性被膜
  32c 先端被覆部
  32d 基板接触面部(別の接触面部)
  40  導電部材(第4実施形態)
  40A 導電部材(第4実施形態の変形例)
  40B 導電部材(第4実施形態の別の変形例)
  41  板体(基材)
  41b 屈曲部
  42  導電性被膜
  42b 接触面部
  50  導電部材(第5実施形態)
  50A 導電部材(第5実施形態の変形例)
  50B 導電部材(第5実施形態の別の変形例)
  51  板体(基材)
  51b 屈曲部
  52  導電性被膜
  52a 固定保持部
  52b 接触面部
  60  導電部材(第6実施形態)
  61  板体(基材)
  61a 板体基部
  61b 屈曲部
  61e 露出部
  61f 先端部
  62  導電性被膜
  62b 接触面部
  62c 先端被覆部
  62d 基板接触面部(別の接触面部)
  62h 屈曲部
  66  伸縮性導電保護膜
  66b 接触面部
  70  導電部材(第7実施形態)
  70A 導電部材(第7実施形態の変形例)
  71  板体(基材)
  71b 屈曲部
  71e 露出部
  71f 先端部
  72  導電性被膜
  72b 接触面部(別の接触面部)
  72d 基板接触面部
  72h 屈曲部
  76  伸縮性導電保護膜
  76b 接触面部
  80  導電部材(第8実施形態)
  81  板体(基材)
  81b 屈曲部
  82  導電性被膜
  82b 接触面部
  90  導電部材(第9実施形態)
  91  板体(基材)
  91b 屈曲部
  91g 鍔部
  92  導電性被膜
  92a 固定保持部
  92b 接触面部
  94  空洞部
  95  通気溝
 100  導電部材(第10実施形態)
   C  金属製筐体
   H1 初期状態における導電部材の高さ
   H2 平坦化した状態における導電部材の高さ
   L1 初期状態における導電部材の長さ
   L2 平坦化した状態における導電部材の長さ
   P  回路基板
   X  左右方向(長辺方向)(第2の方向)
   Y  前後方向(短辺方向)
   Z  高さ方向、上下方向(第1の方向)
   θ1 初期状態における屈曲角度
   θ2 平坦化した状態における屈曲角度
10 Conductive member (first embodiment)
10A conductive member (modification example of the first embodiment)
10B conductive member (another modification of the first embodiment)
11 Plate (base material)
11a Plate base 11b Bent 11c Inclined piece 11d Top side horizontal piece 11e Exposed part 11h Connection hole 12 Conductive coating 12a Fixed holding part 12b Contact surface part 12e Filling part 13a Adhesive material layer (fixed part)
13b Metal leaf layer (fixed part)
20 Conductive member (second embodiment)
21 Plate (base material)
21b Bent part 21c Inclined piece part 21d Top side horizontal piece part 22 Conductive coating 22b Contact surface part 30 Conductive member (third embodiment)
31 Plate (base material)
31b Bent part 31f Tip part 32 Conductive coating 32c Tip covering part 32d Substrate contact surface part (another contact surface part)
40 Conductive member (4th embodiment)
40A conductive member (modification example of the fourth embodiment)
40B conductive member (another modification of the fourth embodiment)
41 Plate (base material)
41b Bent portion 42 Conductive coating 42b Contact surface portion 50 Conductive member (fifth embodiment)
50A conductive member (modification example of the fifth embodiment)
50B conductive member (another modification of the fifth embodiment)
51 Plate (base material)
51b Bent part 52 Conductive coating 52a Fixed holding part 52b Contact surface part 60 Conductive member (sixth embodiment)
61 Plate (base material)
61a Plate base 61b Bent 61e Exposed 61f Tip 62 Conductive coating 62b Contact surface 62c Tip covering 62d Substrate contact surface (another contact surface)
62h Bent part 66 Stretchable conductive protective film 66b Contact surface part 70 Conductive member (7th embodiment)
70A Conductive member (Modification example of the 7th embodiment)
71 Plate (base material)
71b Bent part 71e Exposed part 71f Tip part 72 Conductive coating 72b Contact surface part (another contact surface part)
72d Substrate contact surface portion 72h Bending portion 76 Stretchable conductive protective film 76b Contact surface portion 80 Conductive member (8th embodiment)
81 Plate (base material)
81b Bent portion 82 Conductive coating 82b Contact surface portion 90 Conductive member (9th embodiment)
91 Plate (base material)
91b Bent part 91g Brim part 92 Conductive coating 92a Fixed holding part 92b Contact surface part 94 Cavity part 95 Ventilation groove 100 Conductive member (10th embodiment)
C Metal housing H1 Height of the conductive member in the initial state H2 Height of the conductive member in the flattened state L1 Length of the conductive member in the initial state L2 Length of the conductive member in the flattened state P Circuit board X Left and right Direction (long side direction) (second direction)
Y Front-back direction (short side direction)
Z Height direction, vertical direction (first direction)
θ1 Bending angle in the initial state θ2 Bending angle in the flattened state

Claims (14)

  1. 第1の接続対象物と第2の接続対象物とを導通接続する導電部材において、
    ゴム状弾性体からなる基材と、
    前記基材の表面に設けられ前記基材の変形とともに伸縮変形可能である導電性被膜とを有し、
    前記基材は、前記第1の接続対象物と前記第2の接続対象物とが互いに接近及び離間する第1の方向に突出する屈曲部を有しており、
    前記導電性被膜は、前記屈曲部を覆うことによって前記第1の接続対象物及び前記第2の接続対象物の少なくとも一方との間で面接触の状態で導通する接触面部を有しており、
    前記導電部材は、前記第1の接続対象物と前記第2の接続対象物とが互いに近づくことによる押圧を受けた際に、前記接触面部が前記第1の接続対象物及び前記第2の接続対象物の少なくとも一方との前記面接触の状態を維持しながら、前記屈曲部が屈曲を広げるようにたわみ変形可能であることを特徴とする導電部材。
     
    In the conductive member that conductively connects the first connection object and the second connection object,
    A base material made of a rubber-like elastic body and
    It has a conductive coating film provided on the surface of the base material and capable of expanding and contracting with the deformation of the base material.
    The base material has a bent portion that projects in a first direction in which the first connection object and the second connection object approach and separate from each other.
    The conductive coating has a contact surface portion that conducts in a surface contact state between the first connection object and at least one of the second connection objects by covering the bent portion.
    In the conductive member, when the first connection object and the second connection object are pressed by approaching each other, the contact surface portion is formed with the first connection object and the second connection object. A conductive member characterized in that the bent portion can be flexed and deformed so as to widen the bend while maintaining the state of surface contact with at least one of the objects.
  2. 前記基材は、板体であって、対向配置されている前記第1の接続対象物と前記第2の接続対象物との間に位置しており、
    前記基材は、前記第1の接続対象物と前記第2の接続対象物とが互いに近づくことによる押圧を受けた際に、前記屈曲部が平坦に近づくようにたわみ変形可能である
    請求項1記載の導電部材。
     
    The base material is a plate body and is located between the first connection object and the second connection object which are arranged so as to face each other.
    Claim 1 that the base material can be flexed and deformed so that the bent portion approaches flat when the first connection object and the second connection object are pressed by approaching each other. The conductive member described.
  3. 前記基材は、導電性フィラーをゴム材料に含有した導電性ゴムである
    請求項1又は請求項2記載の導電部材。
     
    The conductive member according to claim 1 or 2, wherein the base material is a conductive rubber containing a conductive filler in a rubber material.
  4. 前記導電性被膜は、前記基材の前記表面の全体を覆う
    請求項1~請求項3いずれか1項に記載の導電部材。
     
    The conductive member according to any one of claims 1 to 3, wherein the conductive coating covers the entire surface of the base material.
  5. 前記基材は、前記屈曲部から伸長する先端部を有し、
    前記屈曲部を被覆する前記接触面部は、前記第1の接続対象物及び前記第2の接続対象物の一方と接触し、
    前記先端部を被覆する別の接触面部は、前記第1の接続対象物及び前記第2の接続対象物の他方と接触する
    請求項1~請求項4いずれか1項に記載の導電部材。
     
    The base material has a tip portion extending from the bent portion and has a tip portion extending from the bent portion.
    The contact surface portion covering the bent portion comes into contact with one of the first connection object and the second connection object.
    The conductive member according to any one of claims 1 to 4, wherein another contact surface portion that covers the tip portion is in contact with the other of the first connection object and the second connection object.
  6. 前記基材は、JIS K 6253準拠のタイプAデュロメータによって測定した硬さがA1~A90である
    請求項1~請求項5いずれか1項に記載の導電部材。
     
    The conductive member according to any one of claims 1 to 5, wherein the base material has a hardness of A1 to A90 measured by a type A durometer conforming to JIS K 6253.
  7. さらに、粘着材層又は金属箔層からなる固着部が設けられる固定保持部を有する
    請求項1~請求項6いずれか1項に記載の導電部材。
     
    The conductive member according to any one of claims 1 to 6, further comprising a fixed holding portion provided with a fixing portion made of an adhesive layer or a metal foil layer.
  8. 前記基材は、前記固定保持部から片持ち梁形状で前記第1の方向に対して交差する第2の方向に伸長している
    請求項7記載の導電部材。
     
    The conductive member according to claim 7, wherein the base material extends from the fixed holding portion in a cantilever shape in a second direction intersecting with the first direction.
  9. 前記基材は、材料の厚みが0.05mm~0.5mmである
    請求項1~請求項8いずれか1項に記載の導電部材。
     
    The conductive member according to any one of claims 1 to 8, wherein the base material has a material thickness of 0.05 mm to 0.5 mm.
  10. 前記基材は、前記第1の方向に対して交差する第2の方向に伸長する長辺を有しており、前記長辺が0.5mm~5mmである
    請求項1~請求項9いずれか1項に記載の導電部材。
     
    Any of claims 1 to 9, wherein the base material has a long side extending in a second direction intersecting with the first direction, and the long side is 0.5 mm to 5 mm. The conductive member according to item 1.
  11. 前記導電部材は、前記接触面部を覆い前記基材の変形及び前記導電性被膜の変形とともに伸縮変形可能であり前記第1の接続対象物及び前記第2の接続対象物の少なくとも一方との間で面接触の状態で導通する伸縮性導電保護膜を更に有し、
    前記伸縮性導電保護膜は、前記第1の接続対象物及び前記第2の接続対象物の少なくとも一方との前記面接触の状態を維持しながら、前記屈曲部が屈曲を広げるようにたわみ変形可能である
    請求項1~請求項10いずれか1項に記載の導電部材。
     
    The conductive member covers the contact surface portion and can be expanded and contracted along with the deformation of the base material and the deformation of the conductive film, and is between the first connection object and at least one of the second connection objects. It also has an elastic conductive protective film that conducts in a surface contact state,
    The stretchable conductive protective film can be flexed and deformed so that the bent portion expands the bending while maintaining the state of surface contact with at least one of the first connecting object and the second connecting object. The conductive member according to any one of claims 1 to 10.
  12. 前記伸縮性導電保護膜は、導電性を有する炭素の同素体を高分子基材に含有して構成される
    請求項11記載の導電部材。
     
    The conductive member according to claim 11, wherein the stretchable conductive protective film is formed by containing a conductive carbon allotrope in a polymer base material.
  13. 前記伸縮性導電保護膜は、5~50μmの膜厚を有する
    請求項11又は請求項12記載の導電部材。
     
    The conductive member according to claim 11 or 12, wherein the stretchable conductive protective film has a film thickness of 5 to 50 μm.
  14. 前記伸縮性導電保護膜は、グラフェンを含有して構成されており、前記グラフェンは、前記伸縮性導電保護膜の表面の面方向に沿って配向している
    請求項11~請求項13いずれか1項記載の導電部材。
    The stretchable conductive protective film is configured to contain graphene, and the graphene is oriented along the surface direction of the surface of the stretchable conductive protective film, any one of claims 11 to 13. The conductive member according to the item.
PCT/JP2021/012834 2020-03-31 2021-03-26 Conductive member WO2021200642A1 (en)

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JP2011014451A (en) * 2009-07-03 2011-01-20 Shinko Electric Ind Co Ltd Board having connection terminal
KR101201410B1 (en) * 2011-05-31 2012-11-14 주식회사 이엔씨테크 Elastic electric contact terminal for the printed circuit board
WO2018191024A1 (en) * 2017-04-12 2018-10-18 Nanotek Instruments, Inc. Lithium anode-protecting polymer layer for a lithium metal secondary battery and manufacturing method

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