WO2021244592A1 - Novel anti-puncture flat-free tire - Google Patents
Novel anti-puncture flat-free tire Download PDFInfo
- Publication number
- WO2021244592A1 WO2021244592A1 PCT/CN2021/098026 CN2021098026W WO2021244592A1 WO 2021244592 A1 WO2021244592 A1 WO 2021244592A1 CN 2021098026 W CN2021098026 W CN 2021098026W WO 2021244592 A1 WO2021244592 A1 WO 2021244592A1
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- Prior art keywords
- puncture
- proof
- tire
- explosion
- cushion layer
- Prior art date
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- 239000000945 filler Substances 0.000 claims description 14
- 230000000149 penetrating effect Effects 0.000 claims description 8
- 239000006261 foam material Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 24
- 239000007787 solid Substances 0.000 description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 238000004088 simulation Methods 0.000 description 9
- 229910052742 iron Inorganic materials 0.000 description 8
- 239000007789 gas Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C19/00—Tyre parts or constructions not otherwise provided for
- B60C19/12—Puncture preventing arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C5/00—Inflatable pneumatic tyres or inner tubes
- B60C5/18—Sectional casings, e.g. comprising replaceable arcuate parts
Definitions
- the invention belongs to the technical field of tires, and specifically relates to a new type of puncture-proof and explosion-proof tire.
- Solid tires In the field of electric wheelchairs, electric scooters, shared bicycles, ordinary road or mountain bikes, cash transport vehicles, explosion-proof vehicles, anti-terrorism vehicles and other special vehicles, solid tires can be used on a large scale. Solid tires generally have two structures: one is Ordinary rubber tires and solid inner tubes with elastic foam materials inside; the other is an integrated carcass using a special structure design and a single composite material, and there is no distinction between an inner tube and an outer tube.
- solid tires can prevent punctures by sharp foreign objects, when the vehicle is fast, the speed of the tire's recovery from the shape of the wheel will not catch up with the wheel speed, which will cause a standing wave phenomenon, which will cause severe friction inside the tire, a sharp rise in temperature, and high temperature and deformation. It will cause the internal structural layers of the tire to separate from each other and eventually cause a puncture; at the same time, it will increase the friction with the ground during driving, which will affect the driving speed and increase energy consumption; and the heavier the tire, the heavier the overall vehicle weight.
- the shock absorption effect of the shock absorption mechanism is worse; in addition, when the solid tires are loaded, the deformation becomes smaller, just like many shared bicycles now use solid tires. When facing uneven roads, you can feel obvious vibrations and bumps, which affects driving Comfort; in addition, solid tires need to add a large amount of rubber or internally filled elastic foam material, which will make the cost of solid tires higher.
- the purpose of the present invention is to provide a new type of puncture-proof and explosion-proof tire to solve the problems raised in the background art.
- a new type of anti-puncture and explosion-proof tire comprising a tire and an anti-puncture structure closely attached to the inner side of the tire;
- the casing is mainly made of rubber material.
- the anti-puncture structure is an anti-puncture cushion layer made of elastic foam material.
- the radial cross-sectional outer contour of the anti-puncture cushion layer is crescent-shaped or arc-shaped.
- the anti-puncture cushion layer has a patterned hollow structure.
- the pattern hollow structure includes a convex pattern protruding from the outer surface of the anti-puncture cushion layer or a concave pattern concave into the outer surface of the anti-puncture cushion layer.
- the anti-puncture cushion layer extends to both sides of the inside of the tire casing.
- the tire further includes a pneumatic inner tube located inside the puncture-resistant cushion layer and in close contact with the puncture-resistant cushion layer.
- the outer contour shape of the radial cross section of the anti-puncture cushion layer is adapted to the shape between the hub and the tire.
- the anti-puncture cushion layer has an inflatable channel that can contain air.
- the anti-puncture structure is an in-tire filler.
- the inner tyre filler body has a perforation that penetrates the hollow structure of the inner tyre filler axially or radially penetrates the hollow structure of the tyre filler body.
- This new type of anti-puncture and explosion-proof tire changes the original tire design, with simple structure, light weight and low cost.
- the anti-puncture structure can effectively prevent inflation
- the inner tube or tubeless tyre's airtight layer is destroyed, so as to achieve the purpose of anti-puncture and explosion-proof, which can effectively guarantee the normal driving of the vehicle.
- Figure 1 is a schematic diagram of the structure of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion
- Figure 2 is a schematic cross-sectional structure diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion
- Figure 3 is a schematic diagram of the structure of a puncture-proof and explosion-proof tire with a patterned hollow-type puncture-proof cushion;
- Figure 4 is a schematic cross-sectional structure diagram of a puncture-proof and explosion-proof tire with a patterned hollow-type puncture-proof cushion;
- Figure 5 is a schematic structural view of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion layer extending to both sides of the inner tire;
- Figure 6 is a schematic cross-sectional structure diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion layer extending to both sides of the inner tire;
- Figure 7 is a schematic structural view of a puncture-proof and explosion-proof tire with a patterned hollow puncture-proof cushion layer extending to both sides of the inner tire;
- Figure 8 is a schematic cross-sectional structure diagram of a puncture-proof and explosion-proof tire with a patterned hollow puncture-proof cushion layer extending to both sides of the tire;
- Figure 9 is a simulation diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion layer being pierced by iron nails;
- Figure 10 is a simulation diagram of a puncture-proof and explosion-proof tire with a patterned hollow puncture-proof cushion layer being pierced by iron nails;
- Figure 11 is a simulation diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion layer extending to both sides of the inner tire;
- Figure 12 is a simulation diagram of a puncture-proof, explosion-proof tire with a patterned hollow puncture-proof cushion layer extending to both sides of the outer tire;
- Figure 13 is a schematic structural diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion and no tube;
- Figure 14 is a schematic diagram of the structure of a puncture-proof and explosion-proof tire with a patterned hollow type puncture-proof cushion and without a tube;
- Figure 15 is a schematic structural view of a puncture-proof and explosion-proof tire with a solid anti-puncture cushion layer extending to both sides of the inner tire and without an inner tube;
- Figure 16 is a schematic structural diagram of a puncture-proof and explosion-proof tire with a patterned hollow type puncture-resistant cushion layer extending to both sides of the inner tire and without a tube;
- Figure 17 is a simulation diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion and no inner tube being pierced by iron nails;
- Figure 18 is a simulation diagram of a puncture-proof and explosion-proof tire with a patterned hollowed-out anti-puncture cushion and a tubeless puncture-proof tire being pierced by iron nails;
- Figure 19 is a simulation diagram of a puncture-proof, run-flat tire with a solid puncture-proof cushion layer extending to both sides of the inner tire of the outer tire, and a tubeless puncture-proof tire;
- Figure 20 is a simulation diagram of a puncture-proof and explosion-proof tire with a patterned hollow type puncture-resistant cushion layer extending to both sides of the inner tire, and a tubeless puncture-proof tire with iron nails;
- Figure 21 is a schematic structural diagram of a puncture-proof cushion with an inflation channel and a tubeless anti-puncture and explosion-proof tire;
- Figure 22 is a schematic cross-sectional structure diagram of a puncture-proof cushion with an inflation channel and a tubeless anti-puncture and explosion-proof tire;
- Figure 23 is a schematic structural diagram of a puncture-proof and run-flat tire with an axially penetrating hollow structure perforated and without a tube;
- Figure 24 is a schematic diagram of a cross-sectional structure of a puncture-proof and explosion-proof tire with an axially penetrating hollow structure perforated and without a tube;
- Figure 25 is a schematic structural diagram of a puncture-proof, run-flat tire with a radially penetrating hollow structure perforated and without a tube;
- Fig. 26 is a schematic diagram of a cross-sectional structure of a puncture-proof, run-flat tire with radially penetrating hollow structure perforations and without a tube.
- the present invention provides a new type of puncture-proof and explosion-proof tire.
- the tire includes a tire 1, an anti-puncture cushion layer 2 tightly attached to the inner side of the tire, and an inner side of the anti-puncture cushion layer 2.
- An inflatable inner tube 3 closely attached to the anti-puncture cushion layer 2.
- the tire casing 1 is mainly made of rubber material.
- the anti-puncture cushion layer 2 is made of elastic foam material. Viewed from the radial cross section of the tire, the outer contour of the anti-puncture cushion layer 2 is in close contact with the inner contour of the tire 1.
- the radial cross section of the anti-puncture cushion layer 2 is crescent-shaped or arc-shaped. As shown in Figure 9, after the tire is pierced by a sharp object (such as an iron nail), the iron nail is blocked by the anti-puncture cushion layer 2, and the inflatable inner tube 3 is not punctured, and no air leakage or puncture occurs, thereby ensuring the vehicle Normal driving.
- the anti-puncture cushion layer 2 has a patterned hollow structure.
- the pattern hollow structure includes a convex pattern that protrudes from the outer surface of the puncture-resistant cushion layer 2 or a concave pattern that is concave into the outer surface of the puncture-resistant cushion layer.
- the use of a patterned hollow structure can ensure the functionality of the puncture-resistant cushion layer 2 while further reducing the self-weight of the puncture-resistant cushion layer 2, thereby further reducing energy consumption and manufacturing costs.
- the pattern hollow structure does not affect the protection of the anti-puncture cushion, but the specific structure of the pattern hollow needs to be designed according to the tire tread pattern.
- Embodiment 1 the difference from Embodiment 1 is that the anti-puncture cushion layer 2 extends to both inner sides of the tire casing 1.
- this embodiment adds protection to the sidewall of the tire when sharp objects on the side pierce the tire sidewall.
- this embodiment is a combination of Embodiment 2 and Embodiment 3, and the anti-puncture cushion layer 2 has a patterned hollow structure.
- the pattern hollow structure includes a convex pattern that protrudes from the outer surface of the puncture-resistant cushion layer 2 or a concave pattern that is concave into the outer surface of the puncture-resistant cushion layer 2.
- the anti-puncture cushion layer 2 extends to the inner sides of the tire 1.
- the pattern hollow structure can protect the front side of the tire, and the side extensions can protect the sidewall of the tire.
- the weight of the anti-puncture cushion layer 2 is lighter than that of the third embodiment.
- the puncture-proof and run-flat tire in this embodiment includes a tire casing 1 and an anti-puncture cushion layer 2 closely attached to the inner side of the tire casing.
- the puncture-proof, run-flat tire is a tubeless (tubeless) tire. It is characterized in that the anti-puncture cushion layer 2 extends to both sides of the inside of the tire 1 and is located between the tire 1 and the airtight layer (approximately U-shaped) that maintains the gas seal inside the tire.
- Figure 17-20 is a simulation diagram of a tire pierced by iron nails, showing that when the tire is pierced by a sharp object, the sharp object is blocked by the anti-puncture cushion layer 2, the inner liner will not be damaged, and the tire will not leak air. Or puncture the tire to ensure the normal driving of the vehicle.
- the radial cross-sectional outer contour shape of the anti-puncture cushion layer 2 is adapted to the shape between the hub and the tire, and the radial cross-sectional shape is adapted to the shape between the hub and the tire.
- the anti-puncture cushion layer 2 has an inflation channel 22 that can contain air.
- the anti-puncture and anti-explosion tire is a tubeless (tubeless) tire as in Example 5. It is characterized by adopting a specially designed hollow structure.
- An inflation channel 22 is left in the anti-puncture cushion layer 2 so that it can be inflated to a specified air pressure like a tubeless tire during use. The compressed gas distributes the pressure evenly to the tire surface through the internal air channel to obtain ideal performance.
- the puncture-proof and explosion-proof tire is a puncture-proof tire in the form of a tubeless (tubeless tyre).
- the puncture-proof structure is a tire-filled body 4, and the inner tire filler 4 has a hollow structure axially penetrating through the tire inner filler body 4 or a perforation 41 radially penetrating the hollow structure of the tire tire inner filler 4.
- the tire casing 1 is effectively supported, and at the same time, the hollow structure perforation 41 is added inside the in-tire filler 4, which can effectively reduce the weight of the in-tire filler 4, thereby reducing the weight of the puncture-proof and explosion-proof tire.
- the material consumption of the filler 4 in the tire is reduced, so as to achieve the purpose of reducing the cost.
- the outer contour of the anti-puncture structure closely fits with the inner contour of the tire casing 1.
- the radial cross section of the anti-puncture structure is approximately crescent-shaped, arc-shaped, and U-shaped (the anti-puncture cushion 2 extends to the inside of the tire 1 On both sides of) and other different shapes of solid or patterned hollows, etc., the structure includes but is not limited to the structural design form provided by the above-mentioned various embodiments.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Tires In General (AREA)
Abstract
An anti-puncture flat-free tire. The inflation inner tube-equipped anti-puncture tire comprises an outer cover (1), an anti-puncture cushion layer (2) tightly attached onto the inner wall of the outer cover, and an inflation inner tube (3) positioned on the inner side of the anti-puncture cushion layer and tightly attached onto the inner wall of the anti-puncture cushion layer. The anti-puncture flat-free tire is simple in structure, light in weight, and low in manufacturing cost; when the tire is punctured by a sharp object from the front or side surface, the anti-puncture structure effectively protects the inflation inner tube, thus achieves the anti-puncture flat-free purpose, and can effectively guarantee normal driving of vehicles.
Description
本发明属于轮胎技术领域,具体涉及一种新型防刺破、防爆轮胎。The invention belongs to the technical field of tires, and specifically relates to a new type of puncture-proof and explosion-proof tire.
目前应用最为普遍的充气轮胎是依靠内部压缩空气或者氮气来达到一定胎压,用以支撑车辆和驾驶者的重量,同时在一定程度上帮助缓冲路面上的颠簸,尽管新型橡胶和其他复合材料使充气轮胎变得更能抵御刺穿,但是由于橡胶轮胎(外胎)在壁厚上的限制,长度超过轮胎壁厚的外部尖锐物(例如:铁钉,碎玻璃,尖锐石子等)仍然可以物理性刺破轮胎造成爆胎、漏气造成胎压不足,从而影响车辆的正常行驶,导致车辆行驶过程中的道路危险或者轮胎报废等危及驾驶者人身安全的问题。At present, the most commonly used pneumatic tires rely on internal compressed air or nitrogen to achieve a certain tire pressure to support the weight of the vehicle and the driver. At the same time, it helps to cushion the bumps on the road to a certain extent, although the new rubber and other composite materials make Pneumatic tires have become more resistant to punctures, but due to the wall thickness of rubber tires (tires), external sharp objects (such as nails, broken glass, sharp stones, etc.) longer than the tire wall thickness can still be physical A punctured tire causes a puncture, an air leak and an insufficient tire pressure, which affects the normal driving of the vehicle, and causes road hazards during the driving of the vehicle or tire scrapping and other problems endangering the personal safety of the driver.
在电动轮椅车,电动代步车,共享单车,普通公路或山地自行车,运钞车、防爆车、反恐车等特殊车辆领域,实心轮胎得以大规模应用,实心轮胎一般有两种结构:一种是普通的橡胶外胎加上内部弹性发泡材料的实心内胎;另一种是使用特殊的结构设计和单一复合材料的一体化胎体,并无内胎和外胎之分。In the field of electric wheelchairs, electric scooters, shared bicycles, ordinary road or mountain bikes, cash transport vehicles, explosion-proof vehicles, anti-terrorism vehicles and other special vehicles, solid tires can be used on a large scale. Solid tires generally have two structures: one is Ordinary rubber tires and solid inner tubes with elastic foam materials inside; the other is an integrated carcass using a special structure design and a single composite material, and there is no distinction between an inner tube and an outer tube.
实心轮胎尽管可以防止尖锐外物刺破,但当车速很快时,轮胎复原形状的速度赶不上车轮转速就会产生驻波现象,这会导致轮胎内部受到严重摩擦,温度急剧上升,而高温和形变会让轮胎内部结构层相互脱离,最终引起爆胎;同时,在行驶过程中会增加其与地面的摩擦,从而影响行驶速度,增加能耗;并且,轮胎越重,整车重量就越大,减震机构的滤震效果就越差;此外,当实心轮胎载重时形变小,就像现在很多共享单车都使用实心轮胎,在面对不平整的路面时,能感到明显的震动颠簸,影响驾驶舒适性;加之,实心轮胎需要额外增加大量的橡胶或者内部填充的弹性发泡材料,这会使实心轮胎的 成本更高。Although solid tires can prevent punctures by sharp foreign objects, when the vehicle is fast, the speed of the tire's recovery from the shape of the wheel will not catch up with the wheel speed, which will cause a standing wave phenomenon, which will cause severe friction inside the tire, a sharp rise in temperature, and high temperature and deformation. It will cause the internal structural layers of the tire to separate from each other and eventually cause a puncture; at the same time, it will increase the friction with the ground during driving, which will affect the driving speed and increase energy consumption; and the heavier the tire, the heavier the overall vehicle weight. The shock absorption effect of the shock absorption mechanism is worse; in addition, when the solid tires are loaded, the deformation becomes smaller, just like many shared bicycles now use solid tires. When facing uneven roads, you can feel obvious vibrations and bumps, which affects driving Comfort; in addition, solid tires need to add a large amount of rubber or internally filled elastic foam material, which will make the cost of solid tires higher.
发明内容Summary of the invention
本发明的目的在于提供一种新型防刺破、防爆轮胎,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a new type of puncture-proof and explosion-proof tire to solve the problems raised in the background art.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objectives, the present invention provides the following technical solutions:
一种新型防刺破、防爆轮胎,所述轮胎包括外胎和紧贴在所述外胎内侧的防刺破结构;A new type of anti-puncture and explosion-proof tire, said tire comprising a tire and an anti-puncture structure closely attached to the inner side of the tire;
所述外胎主要由橡胶材料制成。The casing is mainly made of rubber material.
优选的,所述防刺破结构为弹性发泡材料制成的防刺破垫层。Preferably, the anti-puncture structure is an anti-puncture cushion layer made of elastic foam material.
优选的,所述防刺破垫层的径向截面外轮廓为月牙形或弧形。Preferably, the radial cross-sectional outer contour of the anti-puncture cushion layer is crescent-shaped or arc-shaped.
优选的,所述防刺破垫层为花纹镂空型结构。Preferably, the anti-puncture cushion layer has a patterned hollow structure.
优选的,所述花纹镂空型结构包括凸出所述防刺破垫层外表面的凸出型花纹或凹入所述防刺破垫层外表面的凹入型花纹。Preferably, the pattern hollow structure includes a convex pattern protruding from the outer surface of the anti-puncture cushion layer or a concave pattern concave into the outer surface of the anti-puncture cushion layer.
优选的,所述防刺破垫层延伸至所述外胎内部的两侧。Preferably, the anti-puncture cushion layer extends to both sides of the inside of the tire casing.
优选的,所述轮胎还包括位于所述防刺破垫层内侧、并与所述防刺破垫层紧贴的充气内胎。Preferably, the tire further includes a pneumatic inner tube located inside the puncture-resistant cushion layer and in close contact with the puncture-resistant cushion layer.
优选的,所述防刺破垫层的径向截面外轮廓形状与轮毂和外胎之间的形状相适配。Preferably, the outer contour shape of the radial cross section of the anti-puncture cushion layer is adapted to the shape between the hub and the tire.
优选的,所述防刺破垫层内具有可容纳空气的充气通道。Preferably, the anti-puncture cushion layer has an inflatable channel that can contain air.
优选的,所述防刺破结构为胎内填充体。Preferably, the anti-puncture structure is an in-tire filler.
优选的,所述胎内填充体内部具有轴向贯穿于所述胎内填充体的中空结构或径向贯穿于所述胎内填充体的中空结构的穿孔。Preferably, the inner tyre filler body has a perforation that penetrates the hollow structure of the inner tyre filler axially or radially penetrates the hollow structure of the tyre filler body.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
该新型防刺破、防爆轮胎改变了原有的轮胎设计,其结构简单、质量轻、 造价低,当轮胎受到来自正面或者侧面的尖锐物体刺入时,通过防刺破结构能有效的防止充气内胎或者真空胎的气密层被破坏,从而实现防刺破、防爆的目的,可有效的保障车辆的正常行驶。This new type of anti-puncture and explosion-proof tire changes the original tire design, with simple structure, light weight and low cost. When the tire is penetrated by sharp objects from the front or side, the anti-puncture structure can effectively prevent inflation The inner tube or tubeless tyre's airtight layer is destroyed, so as to achieve the purpose of anti-puncture and explosion-proof, which can effectively guarantee the normal driving of the vehicle.
图1为具有实心型的防刺破垫层的防刺破、防爆轮胎的结构示意图;Figure 1 is a schematic diagram of the structure of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion;
图2为具有实心型的防刺破垫层的防刺破、防爆轮胎的横截面结构示意图;Figure 2 is a schematic cross-sectional structure diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion;
图3为具有花纹镂空型的防刺破垫层的防刺破、防爆轮胎的结构示意图;Figure 3 is a schematic diagram of the structure of a puncture-proof and explosion-proof tire with a patterned hollow-type puncture-proof cushion;
图4为具有花纹镂空型的防刺破垫层的防刺破、防爆轮胎的横截面结构示意图;Figure 4 is a schematic cross-sectional structure diagram of a puncture-proof and explosion-proof tire with a patterned hollow-type puncture-proof cushion;
图5为具有延伸至外胎内部两侧的实心型防刺破垫层的防刺破、防爆轮胎的结构示意图;Figure 5 is a schematic structural view of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion layer extending to both sides of the inner tire;
图6为具有延伸至外胎内部两侧的实心型防刺破垫层的防刺破、防爆轮胎的横截面结构示意图;Figure 6 is a schematic cross-sectional structure diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion layer extending to both sides of the inner tire;
图7为具有延伸至外胎内部两侧的花纹镂空型防刺破垫层的防刺破、防爆轮胎的结构示意图;Figure 7 is a schematic structural view of a puncture-proof and explosion-proof tire with a patterned hollow puncture-proof cushion layer extending to both sides of the inner tire;
图8为具有延伸至外胎内部两侧的花纹镂空型防刺破垫层的防刺破、防爆轮胎的横截面结构示意图;Figure 8 is a schematic cross-sectional structure diagram of a puncture-proof and explosion-proof tire with a patterned hollow puncture-proof cushion layer extending to both sides of the tire;
图9为具有实心型的防刺破垫层的防刺破、防爆轮胎被铁钉扎入的模拟图;Figure 9 is a simulation diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion layer being pierced by iron nails;
图10为具有花纹镂空型的防刺破垫层的防刺破、防爆轮胎被铁钉扎入的模拟图;Figure 10 is a simulation diagram of a puncture-proof and explosion-proof tire with a patterned hollow puncture-proof cushion layer being pierced by iron nails;
图11为具有延伸至外胎内部两侧的实心型防刺破垫层的防刺破、防爆轮胎被铁钉扎入的模拟图;Figure 11 is a simulation diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion layer extending to both sides of the inner tire;
图12为具有延伸至外胎内部两侧的花纹镂空型防刺破垫层的防刺破、防爆轮胎被铁钉扎入的模拟图;Figure 12 is a simulation diagram of a puncture-proof, explosion-proof tire with a patterned hollow puncture-proof cushion layer extending to both sides of the outer tire;
图13为具有实心型防刺破垫层、且无内胎的防刺破、防爆轮胎的结构示意图;Figure 13 is a schematic structural diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion and no tube;
图14为具有花纹镂空型防刺破垫层、且无内胎的防刺破、防爆轮胎的结构示意图;Figure 14 is a schematic diagram of the structure of a puncture-proof and explosion-proof tire with a patterned hollow type puncture-proof cushion and without a tube;
图15为具有延伸至外胎内部两侧的实心型防刺破垫层、且无内胎的防刺破、防爆轮胎的结构示意图;Figure 15 is a schematic structural view of a puncture-proof and explosion-proof tire with a solid anti-puncture cushion layer extending to both sides of the inner tire and without an inner tube;
图16为具有延伸至外胎内部两侧的花纹镂空型防刺破垫层、且无内胎的防刺破、防爆轮胎的结构示意图;Figure 16 is a schematic structural diagram of a puncture-proof and explosion-proof tire with a patterned hollow type puncture-resistant cushion layer extending to both sides of the inner tire and without a tube;
图17为具有实心型防刺破垫层、且无内胎的防刺破、防爆轮胎被铁钉扎入的模拟图;Figure 17 is a simulation diagram of a puncture-proof and explosion-proof tire with a solid puncture-proof cushion and no inner tube being pierced by iron nails;
图18为具有花纹镂空型防刺破垫层、且无内胎的防刺破、防爆轮胎被铁钉扎入的模拟图;Figure 18 is a simulation diagram of a puncture-proof and explosion-proof tire with a patterned hollowed-out anti-puncture cushion and a tubeless puncture-proof tire being pierced by iron nails;
图19为具有延伸至外胎内部两侧的实心型防刺破垫层、且无内胎的防刺破、防爆轮胎被铁钉扎入的模拟图;Figure 19 is a simulation diagram of a puncture-proof, run-flat tire with a solid puncture-proof cushion layer extending to both sides of the inner tire of the outer tire, and a tubeless puncture-proof tire;
图20为具有延伸至外胎内部两侧的花纹镂空型防刺破垫层、且无内胎的防刺破、防爆轮胎被铁钉扎入的模拟图;Figure 20 is a simulation diagram of a puncture-proof and explosion-proof tire with a patterned hollow type puncture-resistant cushion layer extending to both sides of the inner tire, and a tubeless puncture-proof tire with iron nails;
图21为具有充气通道的防刺破垫层、且无内胎的防刺破、防爆轮胎的结构示意图;Figure 21 is a schematic structural diagram of a puncture-proof cushion with an inflation channel and a tubeless anti-puncture and explosion-proof tire;
图22为具有充气通道的防刺破垫层、且无内胎的防刺破、防爆轮胎的横截面结构示意图;Figure 22 is a schematic cross-sectional structure diagram of a puncture-proof cushion with an inflation channel and a tubeless anti-puncture and explosion-proof tire;
图23为具有轴向贯穿的中空结构穿孔、且无内胎的防刺破、防爆轮胎的结构示意图;Figure 23 is a schematic structural diagram of a puncture-proof and run-flat tire with an axially penetrating hollow structure perforated and without a tube;
图24为具有轴向贯穿的中空结构穿孔、且无内胎的防刺破、防爆轮胎的 横截面结构示意图;Figure 24 is a schematic diagram of a cross-sectional structure of a puncture-proof and explosion-proof tire with an axially penetrating hollow structure perforated and without a tube;
图25为具有径向贯穿的中空结构穿孔、且无内胎的防刺破、防爆轮胎的结构示意图;Figure 25 is a schematic structural diagram of a puncture-proof, run-flat tire with a radially penetrating hollow structure perforated and without a tube;
图26为具有径向贯穿的中空结构穿孔、且无内胎的防刺破、防爆轮胎的横截面结构示意图。Fig. 26 is a schematic diagram of a cross-sectional structure of a puncture-proof, run-flat tire with radially penetrating hollow structure perforations and without a tube.
下面结合实施例对本发明做进一步的描述。The present invention will be further described below in conjunction with embodiments.
以下实施例用于说明本发明,但不能用来限制本发明的保护范围。实施例中的条件可以根据具体应用情况做进一步的调整,在本发明的构思基础上对本发明的方法简单改进都属于本发明要求保护的范围。The following examples are used to illustrate the present invention, but cannot be used to limit the protection scope of the present invention. The conditions in the embodiments can be further adjusted according to specific application conditions. Simple improvements to the method of the present invention based on the concept of the present invention are all within the scope of the present invention.
实施例1Example 1
如图1-12所示,本发明提供一种新型防刺破、防爆轮胎,该轮胎包括外胎1、紧贴在外胎内侧的防刺破垫层2和位于防刺破垫层2内侧、并与防刺破垫层2紧贴的充气内胎3。As shown in Figures 1-12, the present invention provides a new type of puncture-proof and explosion-proof tire. The tire includes a tire 1, an anti-puncture cushion layer 2 tightly attached to the inner side of the tire, and an inner side of the anti-puncture cushion layer 2. An inflatable inner tube 3 closely attached to the anti-puncture cushion layer 2.
如图1、图2和图9所示,外胎1主要由橡胶材料制成。防刺破垫层2由弹性发泡材料制成。从轮胎的径向截面看,防刺破垫层2的外轮廓与外胎1的内轮廓紧贴。防刺破垫层2的径向截面为月牙形或弧形。如图9所示,轮胎被尖锐物体(如铁钉)刺入后,铁钉被防刺破垫层2阻隔,充气内胎3没有被刺破,不会发生漏气或者爆胎,从而保证车辆的正常行驶。As shown in Figures 1, 2 and 9, the tire casing 1 is mainly made of rubber material. The anti-puncture cushion layer 2 is made of elastic foam material. Viewed from the radial cross section of the tire, the outer contour of the anti-puncture cushion layer 2 is in close contact with the inner contour of the tire 1. The radial cross section of the anti-puncture cushion layer 2 is crescent-shaped or arc-shaped. As shown in Figure 9, after the tire is pierced by a sharp object (such as an iron nail), the iron nail is blocked by the anti-puncture cushion layer 2, and the inflatable inner tube 3 is not punctured, and no air leakage or puncture occurs, thereby ensuring the vehicle Normal driving.
实施例2Example 2
如图3、图4和图10所示,与实施例1不同的是,防刺破垫层2为花纹镂空型结构。花纹镂空型结构包括凸出防刺破垫层2外表面的凸出型花纹或凹入防刺破垫层外表面的凹入型花纹。采用花纹镂空型结构可以在保证防刺破垫层2的功能性的同时,进一步减轻防刺破垫层2的自重,从而更进一步 的降低能耗和制造成本。花纹镂空型结构不会影响防刺破垫层的保护性,但花纹镂空的具体结构形式需要根据外胎胎纹相应设计。As shown in FIG. 3, FIG. 4 and FIG. 10, the difference from Embodiment 1 is that the anti-puncture cushion layer 2 has a patterned hollow structure. The pattern hollow structure includes a convex pattern that protrudes from the outer surface of the puncture-resistant cushion layer 2 or a concave pattern that is concave into the outer surface of the puncture-resistant cushion layer. The use of a patterned hollow structure can ensure the functionality of the puncture-resistant cushion layer 2 while further reducing the self-weight of the puncture-resistant cushion layer 2, thereby further reducing energy consumption and manufacturing costs. The pattern hollow structure does not affect the protection of the anti-puncture cushion, but the specific structure of the pattern hollow needs to be designed according to the tire tread pattern.
实施例3Example 3
如图5、图6和图11所示,与实施例1不同的是,防刺破垫层2延伸至外胎1的内部两侧。除了对轮胎正面提供保护,本实施例增加了对侧面尖锐物体刺破轮胎侧壁时的保护。As shown in FIGS. 5, 6 and 11, the difference from Embodiment 1 is that the anti-puncture cushion layer 2 extends to both inner sides of the tire casing 1. In addition to providing protection for the front side of the tire, this embodiment adds protection to the sidewall of the tire when sharp objects on the side pierce the tire sidewall.
实施例4Example 4
如图7、图8和图12所示,本实施例为实施例2和实施例3的结合形式,防刺破垫层2为花纹镂空型结构。花纹镂空型结构包括凸出防刺破垫层2外表面的凸出型花纹或凹入防刺破垫层2外表面的凹入型花纹。防刺破垫层2延伸至外胎1的内部两侧。花纹镂空型结构可以保护轮胎的正面,侧面延伸部分可以保护轮胎侧壁,防刺破垫层2的自重与实施例3相比更轻。As shown in FIG. 7, FIG. 8, and FIG. 12, this embodiment is a combination of Embodiment 2 and Embodiment 3, and the anti-puncture cushion layer 2 has a patterned hollow structure. The pattern hollow structure includes a convex pattern that protrudes from the outer surface of the puncture-resistant cushion layer 2 or a concave pattern that is concave into the outer surface of the puncture-resistant cushion layer 2. The anti-puncture cushion layer 2 extends to the inner sides of the tire 1. The pattern hollow structure can protect the front side of the tire, and the side extensions can protect the sidewall of the tire. The weight of the anti-puncture cushion layer 2 is lighter than that of the third embodiment.
实施例5Example 5
如图13-16所示,与实施例1-4任意一项相比,本实施例中的防刺破、防爆轮胎包括外胎1和紧贴在外胎内侧的防刺破垫层2。该防刺破、防爆轮胎为无内胎(真空胎)形式的轮胎。其特点在于,防刺破垫层2延伸至外胎1内部的两侧,位于外胎1和保持胎内气体密封的气密层之间(近似U型)。As shown in Figures 13-16, compared with any one of Embodiments 1-4, the puncture-proof and run-flat tire in this embodiment includes a tire casing 1 and an anti-puncture cushion layer 2 closely attached to the inner side of the tire casing. The puncture-proof, run-flat tire is a tubeless (tubeless) tire. It is characterized in that the anti-puncture cushion layer 2 extends to both sides of the inside of the tire 1 and is located between the tire 1 and the airtight layer (approximately U-shaped) that maintains the gas seal inside the tire.
图17-20为轮胎被铁钉扎入的模拟图,显示当轮胎被尖锐物体刺入时,尖锐物体被防刺破垫层2阻隔,气密层不会被破坏,轮胎不会发生漏气或者爆胎,从而保证车辆的正常行驶。Figure 17-20 is a simulation diagram of a tire pierced by iron nails, showing that when the tire is pierced by a sharp object, the sharp object is blocked by the anti-puncture cushion layer 2, the inner liner will not be damaged, and the tire will not leak air. Or puncture the tire to ensure the normal driving of the vehicle.
实施例6Example 6
如图21和图22所示,防刺破垫层2的径向截面外轮廓形状与轮毂和外胎之间的形状相适配,径向截面形状与轮毂和外胎之间的形状相适配的防刺破垫层2内具有可容纳空气的充气通道22,该防刺破、防爆轮胎与实施例5同为无内胎(真空胎)形式的轮胎,其特点在于通过采用特殊设计的中空结 构,在防刺破垫层2中留有充气通道22,因此在使用时可以像真空胎一样充气至规定气压,压缩气体通过内部气体通道将压力均匀分布到轮胎表面,以获得理想的性能表现。由于在轮毂/轮圈和外胎之间有更加全面的支撑,即便在外胎被刺破,气密层被破坏的情况下,这种增强型的防刺破垫层仍然可以提供足够的支撑力,保障安全行驶足够远的距离到达维修点对外胎修补或者更换,整个过程中也避免了轮毂/轮圈的损坏。As shown in Figure 21 and Figure 22, the radial cross-sectional outer contour shape of the anti-puncture cushion layer 2 is adapted to the shape between the hub and the tire, and the radial cross-sectional shape is adapted to the shape between the hub and the tire. The anti-puncture cushion layer 2 has an inflation channel 22 that can contain air. The anti-puncture and anti-explosion tire is a tubeless (tubeless) tire as in Example 5. It is characterized by adopting a specially designed hollow structure. An inflation channel 22 is left in the anti-puncture cushion layer 2 so that it can be inflated to a specified air pressure like a tubeless tire during use. The compressed gas distributes the pressure evenly to the tire surface through the internal air channel to obtain ideal performance. Since there is more comprehensive support between the wheel hub/rim and the tire, even when the tire is punctured and the inner liner is destroyed, this enhanced anti-puncture cushion can still provide sufficient support. Ensure safe driving far enough to reach the repair point for tire repair or replacement, and damage to the hub/rim is also avoided during the whole process.
实施例7Example 7
如图23-26所示,该防刺破、防爆轮胎为无内胎(真空胎)形式的防刺破轮胎,与实施例5和实施例6不同的是,其防刺破结构为胎内填充体4,且胎内填充体4内部具有轴向贯穿于胎内填充体4的中空结构或径向贯穿于胎内填充体4的中空结构的穿孔41。通过设置胎内填充体4,外胎1获得有效的支撑,同时在胎内填充体4内部增加中空结构的穿孔41,能够有效地降低胎内填充体4的自重,进而降低防刺破、防爆轮胎的自重,并且降低胎内填充体4的材料用量,达到降低成本的目的。As shown in Figures 23-26, the puncture-proof and explosion-proof tire is a puncture-proof tire in the form of a tubeless (tubeless tyre). The difference from Embodiment 5 and Embodiment 6 is that the puncture-proof structure is a tire-filled body 4, and the inner tire filler 4 has a hollow structure axially penetrating through the tire inner filler body 4 or a perforation 41 radially penetrating the hollow structure of the tire tire inner filler 4. By arranging the in-tire filler 4, the tire casing 1 is effectively supported, and at the same time, the hollow structure perforation 41 is added inside the in-tire filler 4, which can effectively reduce the weight of the in-tire filler 4, thereby reducing the weight of the puncture-proof and explosion-proof tire. In addition, the material consumption of the filler 4 in the tire is reduced, so as to achieve the purpose of reducing the cost.
综上所述,防刺破结构的外轮廓与外胎1内侧轮廓紧密贴合,防刺破结构径向截面有近似月牙形、弧形、U型(防刺破垫层2延伸至外胎1内部的两侧)等不同形状的实心或带花纹镂空等多种形式,结构包括但不限于以上所述各实施例提供的结构设计形式。当轮胎受到来自正面或者侧面的尖锐物体刺入时,尖锐物体被防刺破结构阻隔,充气内胎或者真空胎的气密层得到保护,轮胎内部压缩气体不会泄漏,不会出现轮胎漏气或者爆胎,不会影响车辆的正常行驶。In summary, the outer contour of the anti-puncture structure closely fits with the inner contour of the tire casing 1. The radial cross section of the anti-puncture structure is approximately crescent-shaped, arc-shaped, and U-shaped (the anti-puncture cushion 2 extends to the inside of the tire 1 On both sides of) and other different shapes of solid or patterned hollows, etc., the structure includes but is not limited to the structural design form provided by the above-mentioned various embodiments. When the tire is pierced by a sharp object from the front or side, the sharp object is blocked by the anti-puncture structure, and the inner liner of the pneumatic inner tube or tubeless tire is protected. The compressed gas inside the tire will not leak, and there will be no tire leakage or leakage. A puncture will not affect the normal driving of the vehicle.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it will be understood that various changes, modifications, substitutions, and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. Variations, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (11)
- 一种新型防刺破、防爆轮胎,其特征在于:所述轮胎包括外胎和紧贴在所述外胎内壁的防刺破结构;所述外胎主要由橡胶材料制成。A new type of anti-puncture and explosion-proof tire, characterized in that: the tire includes a tire and an anti-puncture structure tightly attached to the inner wall of the tire; the tire is mainly made of rubber material.
- 根据权利要求1所述的新型防刺破、防爆轮胎,其特征在于:所述防刺破结构为弹性发泡材料制成的防刺破垫层。The new anti-puncture and explosion-proof tire according to claim 1, wherein the anti-puncture structure is an anti-puncture cushion layer made of elastic foam material.
- 根据权利要求2所述的新型防刺破、防爆轮胎,其特征在于:所述防刺破垫层的径向截面外轮廓为月牙形或弧形。The new puncture-proof and explosion-proof tire according to claim 2, wherein the outer contour of the radial cross-section of the puncture-proof cushion is crescent-shaped or arc-shaped.
- 根据权利要求3所述的新型防刺破、防爆轮胎,其特征在于:所述防刺破垫层为花纹镂空型结构。The new puncture-proof and explosion-proof tire according to claim 3, wherein the puncture-proof cushion layer is a patterned hollow structure.
- 根据权利要求4所述的新型防刺破、防爆轮胎,其特征在于:所述花纹镂空型结构包括凸出所述防刺破垫层外表面的凸出型花纹或凹入所述防刺破垫层外表面的凹入型花纹。The new puncture-proof and explosion-proof tire according to claim 4, wherein the pattern hollow structure includes a convex pattern that protrudes from the outer surface of the puncture-proof cushion or is recessed into the puncture-proof cushion. The concave pattern on the outer surface of the cushion.
- 根据权利要求5所述的新型防刺破、防爆轮胎,其特征在于:所述防刺破垫层延伸至所述外胎内部的两侧。The new anti-puncture and explosion-proof tire according to claim 5, wherein the anti-puncture cushion layer extends to both sides of the inside of the tire.
- 根据权利要求1-6任意一项所述的新型防刺破、防爆轮胎,其特征在于:所述轮胎还包括位于所述防刺破垫层内侧、并与所述防刺破垫层紧贴的充气内胎。The new anti-puncture and explosion-proof tire according to any one of claims 1-6, characterized in that: the tire further comprises a tire located inside the anti-puncture cushion layer and closely attached to the anti-puncture cushion layer. Inflatable inner tube.
- 根据权利要求2所述的新型防刺破、防爆轮胎,其特征在于:所述防刺破垫层的径向截面外轮廓形状与轮毂和外胎之间的形状相适配。The new puncture-proof and explosion-proof tire according to claim 2, wherein the outer contour shape of the radial cross-section of the puncture-proof cushion layer is adapted to the shape between the hub and the tire.
- 根据权利要求8所述的新型防刺破、防爆轮胎,其特征在于:所述防刺破垫层内具有可容纳空气的充气通道。The new puncture-proof and explosion-proof tire according to claim 8, wherein the puncture-proof cushion layer has an inflatable channel that can contain air.
- 根据权利要求1所述的新型防刺破、防爆轮胎,其特征在于:所述防刺破结构为胎内填充体。The new puncture-proof and explosion-proof tire according to claim 1, wherein the puncture-proof structure is an in-tire filler.
- 根据权利要求10所述的新型防刺破、防爆轮胎,其特征在于:所述胎内填充体内部具有轴向贯穿于所述胎内填充体的中空结构或径向贯穿于所述胎内填充体的中空结构的穿孔。The new puncture-proof and explosion-proof tire according to claim 10, characterized in that: the inner tire has a hollow structure axially penetrating the inner tire filler or a hollow radial penetrating the inner tire filler. Perforation of the structure.
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CN116811482A (en) * | 2022-12-21 | 2023-09-29 | 江西省富煜通轮胎科技有限公司 | Inflation-free tyre |
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- 2021-06-02 WO PCT/CN2021/098026 patent/WO2021244592A1/en active Application Filing
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