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WO2021104108A1 - Marine-microbial-corrosion-resistant high-entropy alloy, preparation method therefor and use thereof - Google Patents

Marine-microbial-corrosion-resistant high-entropy alloy, preparation method therefor and use thereof Download PDF

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Publication number
WO2021104108A1
WO2021104108A1 PCT/CN2020/129403 CN2020129403W WO2021104108A1 WO 2021104108 A1 WO2021104108 A1 WO 2021104108A1 CN 2020129403 W CN2020129403 W CN 2020129403W WO 2021104108 A1 WO2021104108 A1 WO 2021104108A1
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WIPO (PCT)
Prior art keywords
entropy alloy
resistant
marine
microbial corrosion
marine microbial
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PCT/CN2020/129403
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French (fr)
Chinese (zh)
Inventor
赵颖
石芸竹
梁涛
刘玉芝
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中国科学院深圳先进技术研究院
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Publication of WO2021104108A1 publication Critical patent/WO2021104108A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/02Alloys containing less than 50% by weight of each constituent containing copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/06Vacuum casting, i.e. making use of vacuum to fill the mould
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting

Definitions

  • the invention relates to the technical field of metal alloy materials, in particular to a high-entropy alloy resistant to marine microbial corrosion, and a preparation method and application thereof.
  • Marine corrosion is a major problem faced by marine engineering. According to statistics, the annual marine corrosion loss is about 0.8 trillion U.S. dollars, accounting for 1/3 of the global total corrosion (2.4 trillion U.S. dollars).
  • key structural parts such as seawater pipelines, pump valves, heat exchangers, etc. mostly use traditional alloy materials such as alloy steel, stainless steel, and nickel-based corrosion-resistant alloys.
  • a dense oxide film/passivation film is formed on the surface to protect the alloy. Free from corrosive ions (such as chloride ions in sea water).
  • MIC severe marine microbial corrosion
  • the present invention provides a high-entropy alloy resistant to marine microbial corrosion and a preparation method and application thereof.
  • the high-entropy alloy resistant to marine microbial corrosion has both strong corrosion resistance and outstanding antibacterial properties. Can effectively resist the corrosion of marine microorganisms.
  • the present invention provides a high-entropy alloy resistant to marine microbial corrosion.
  • the general chemical formula of the high-entropy alloy resistant to marine microbial corrosion is Al 0.1 CoCrFeNiCu x , where x is the mole fraction of Cu, 0.3 ⁇ x ⁇ 0.5.
  • the range of x is 0.45 ⁇ x ⁇ 0.5. In another embodiment, the range of x is 0.3 ⁇ x ⁇ 0.4.
  • x can be, but is not limited to, 0.3, or 0.32, or 0.35, or 0.38, or 0.4, or 0.42, or 0.45, or 0.48, or 0.5.
  • the general chemical formula of the high-entropy alloy resistant to marine microbial corrosion is Al 0.1 CoCrFeNiCu 0.5 .
  • the marine microbial corrosion resistant high-entropy alloy under the general chemical formula of the present invention can obviously inhibit the growth of microbes on its surface, and has excellent marine microbial corrosion resistance.
  • the crystal structure of the high-entropy alloy resistant to corrosion by marine microorganisms is a face-centered cubic structure.
  • the high-entropy alloy resistant to marine microbial corrosion of the crystal structure has high strength, high elongation force, and strong toughness.
  • the purity of Al, Co, Cr, Fe, Ni, and Cu in the high-entropy alloy resistant to marine microbial corrosion is greater than 99.9%.
  • the antibacterial rate of the high-entropy alloy resistant to marine microbial corrosion can reach more than 90%.
  • the high-entropy alloy resistant to corrosion by marine microorganisms of the present invention can effectively inhibit the corrosion of marine microorganisms, wherein the marine microorganisms may include, but are not limited to, Pseudomonas aeruginosa.
  • the antibacterial rate of the high-entropy alloy resistant to corrosion by marine microorganisms reaches more than 95%.
  • the present invention also provides a method for preparing a high-entropy alloy resistant to marine microbial corrosion, including:
  • step (2) Repeat the step (2) at least twice, and after the elemental metal raw materials are evenly smelted, they are molded into a fixed mold to obtain a high-entropy alloy resistant to marine microbial corrosion.
  • the metal elemental raw materials of Al, Co, Cr, Fe, Ni, and Cu are stacked in the smelting equipment in order of melting point from small to large.
  • Al and Cu are placed on the bottom, Co, Fe, and Ni are placed in the middle, and Cr is placed on the top.
  • the purity of the metal elementary raw materials of Al, Co, Cr, Fe, Ni, and Cu are all greater than 99.9%.
  • the purity of the metal elementary raw materials of Al, Co, Cr, Fe, Ni, and Cu are all greater than 99.99%.
  • the surface pretreatment process includes: removing the surface oxide scale of the elemental metal raw materials of Al, Co, Cr, Fe, Ni, and Cu, and then performing ultrasonic cleaning and drying.
  • the ultrasonic cleaning process can be, but not limited to, performed in absolute ethanol.
  • the smelting equipment is a non-consumable vacuum electric arc furnace; before the smelting equipment smelts the high-entropy alloy resistant to marine microbial corrosion, metallic titanium is smelted to remove impurities in the smelting equipment.
  • metallic titanium is smelted to remove impurities in the smelting equipment.
  • the inert atmosphere in the step (2) can be realized by performing a vacuuming process on the smelting equipment at least once. Each time the vacuuming process includes vacuuming the melting equipment first, and then introducing inert gas; wherein, the inert gas includes argon.
  • the smelting equipment is evacuated, and when the vacuum degree reaches 5 ⁇ 10 -3 Pa, the smelting equipment is filled with argon at about half an atmosphere; then the process is repeated again, So that the smelting process is performed under an inert atmosphere such as argon.
  • the alloy liquid is stirred at a constant temperature.
  • a constant temperature For example, when a non-consumable vacuum arc furnace is used for smelting, the arc current is adjusted to heat and melt the elemental metal raw materials to form an alloy liquid, and then the arc is maintained for 60-120 seconds and cooled to obtain an alloy ingot. Through this constant temperature stirring process, the metal elemental raw materials can be better mixed uniformly.
  • the smelting temperature in the step (2), can be, but not limited to, 400-500°C higher than the highest melting point metal element raw material.
  • the melting temperature may be, but is not limited to, 2000-2400°C.
  • the alloy after smelting the elemental metal raw materials uniformly can be sucked and casted into a mold through a vacuum suction casting device.
  • the vacuum suction casting equipment Through the vacuum suction casting equipment, the alloy is effectively prevented from being contaminated by impurities during the cooling and forming process.
  • the alloy can be suction cast into molds of different sizes or shapes.
  • the mold can be, but is not limited to, a water-cooled copper mold.
  • the crystal structure of the high-entropy alloy resistant to corrosion by marine microorganisms is a face-centered cubic structure.
  • the alloy is suction cast into a water-cooled copper mold to obtain a cylindrical sample of a high-entropy alloy resistant to marine microbial corrosion with a diameter ( ⁇ ) of 10 mm.
  • the present invention also provides a marine microbial corrosion resistant high-entropy alloy containing the marine microbial corrosion resistant high-entropy alloy according to the first aspect of the present invention or the marine microbial corrosion resistant high-entropy alloy produced by the preparation method according to the second aspect of the present invention.
  • the high-entropy alloy resistant to marine microbial corrosion can be, but not limited to, used for components that are in direct contact with seawater. Since the high-entropy alloy resistant to marine microbial corrosion has strong resistance to marine microbial corrosion, it can effectively protect the equipment and prolong the service life of the equipment when it is used in parts such as equipment shells.
  • the marine engineering equipment may include, but is not limited to, seawater pipelines, pump valves, heat exchangers or brackets.
  • the marine engineering equipment may also be other marine underwater equipment.
  • the high-entropy alloy resistant to marine microbial corrosion of the present invention is a six-element alloy containing Al, Co, Cr, Fe, Ni and Cu, and the general chemical formula is Al 0.1 CoCrFeNiCu x , where 0.3 ⁇ x ⁇ 0.5, which The crystal structure is a face-centered cubic structure.
  • the high-entropy alloy material maintains the material's good corrosion resistance and has excellent marine microbial corrosion resistance.
  • the preparation method of the marine microbial corrosion-resistant high-entropy alloy of the present invention has a simple process and is easy to realize industrialized production.
  • the prepared high-entropy alloy material has a uniform mixture of metal elementary raw materials and has excellent resistance to marine microbial corrosion. Performance;
  • the high-entropy alloy resistant to marine microbial corrosion of the present invention is obtained by smelting ordinary pure metal elemental raw materials, has low preparation cost, can protect equipment from corrosion in the marine environment, and has a good application prospect in marine engineering structural components .
  • FIG. 1 is a process flow diagram of a method for preparing a high-entropy alloy resistant to marine microbial corrosion according to an embodiment of the present invention
  • FIG. 2 is a material characterization diagram of a high-entropy alloy resistant to marine microbial corrosion provided by an embodiment of the present invention, wherein (a) in FIG. 2 is an X-ray diffraction pattern; FIG. 2 (b) is a secondary electron microscope image.
  • Figure 3 is a data diagram of the plate coating results after 24 hours of co-cultivation of different alloys and Pseudomonas aeruginosa according to an embodiment of the present invention; among them, Figure 3 (a) is 316L stainless steel, and Figure 3 (b) is Al-Co-Cr-Fe-Ni high-entropy alloy, Figure 3 (c) is a high-entropy alloy resistant to marine microbial corrosion, Figure 3 (d) is a histogram of antibacterial rate;
  • the raw materials and other chemical reagents used in the embodiments of the present invention are all commercially available products.
  • an embodiment of the present invention provides a method for preparing a high-entropy alloy resistant to marine microbial corrosion, including:
  • S20 First, melt the elemental metal raw materials into an alloy liquid under an inert atmosphere, obtain an alloy ingot after cooling, and turn the alloy ingot over four times;
  • step S30 Repeat the step S20 at least twice, and after the simple metal raw materials are uniformly smelted, a fixed mold is formed to obtain a high-entropy alloy resistant to marine microbial corrosion.
  • the surface pretreatment process includes: removing the surface oxide scale of the simple metal raw materials of Al, Co, Cr, Fe, Ni, and Cu, and then performing ultrasonic cleaning and drying.
  • the ultrasonic cleaning process can be performed but not limited to in absolute ethanol.
  • the smelting equipment is a non-consumable vacuum electric arc furnace; before the smelting equipment smelts the high-entropy alloy resistant to marine microbial corrosion, metallic titanium is smelted to remove impurities in the smelting equipment.
  • metallic titanium is smelted to remove impurities in the smelting equipment.
  • the smelting equipment may be vacuumed at least once to realize the inert atmosphere.
  • the vacuuming process includes vacuuming the melting equipment first, and then introducing inert gas; wherein, the inert gas includes argon.
  • the smelting equipment is evacuated, and when the vacuum degree reaches 5 ⁇ 10 -3 Pa, the smelting equipment is filled with argon at about half an atmosphere; then the process is repeated again, So that the smelting process is performed under an inert atmosphere such as argon.
  • the alloy liquid is stirred at a constant temperature.
  • a constant temperature For example, when a non-consumable vacuum arc furnace is used for smelting, the arc current is adjusted to heat and melt the elemental metal raw materials to form an alloy liquid, and then the arc is maintained for 60-120 seconds and cooled to obtain an alloy ingot. Through this constant temperature stirring process, the metal elemental raw materials can be better mixed uniformly.
  • the smelting temperature can be, but not limited to, 400-500°C higher than the highest melting point metal element raw material.
  • the melting temperature may be, but is not limited to, 2000-2400°C.
  • the fixed mold forming process may use a vacuum suction casting device to suck the alloy after the metal elementary raw materials are uniformly smelted into a mold for forming.
  • the vacuum suction casting equipment Through the vacuum suction casting equipment, the alloy is effectively prevented from being contaminated by impurities during the cooling and forming process.
  • the high-entropy alloy reacts with oxygen or nitrogen in the air.
  • the alloy can be suction cast into molds of different sizes or shapes.
  • the mold can be, but is not limited to, a water-cooled copper mold.
  • the crystal structure of the marine microbial corrosion-resistant high-entropy alloy prepared by the preparation method provided in the embodiment of the present invention is a face-centered cubic structure.
  • a preparation method of a high-entropy alloy resistant to marine microbial corrosion including:
  • the raw materials used for alloy smelting are high-purity ( ⁇ 99.9%) Al, Co, Cr, Fe, Ni, and Cu elemental raw materials, and sandpaper is used to remove the surface oxide scale of the raw materials Al, Co, Cr, Fe, Ni and Cu, and used in industry Ethanol ultrasonic vibration cleaning, after drying; after peeling and cleaning Al, Co, Cr, Fe, Ni and Cu elemental raw materials, according to the expression Al 0.1 CoCrFeNiCu 0.5 molar ratio for accurate weighing and proportioning, and then added to The non-consumable vacuum arc furnace is used for smelting alloys;
  • the raw materials are stacked in a non-consumable vacuum arc furnace in order of melting point for smelting.
  • Al and Cu are placed at the bottom, Co, Fe, and Ni are placed in the middle, and Cr has the highest melting point and placed on the top.
  • vacuumize when the vacuum degree reaches 5 ⁇ 10 -3 Pa, fill the furnace cavity with argon to half the atmospheric pressure; then vacuumize again to 5 ⁇ 10 -3 Pa, and then fill the furnace cavity with argon to half Start smelting the alloy; before smelting the alloy, smelt the titanium ingot, and wait until the titanium ingot is smelted.
  • the arc holding time is 60-120 seconds. After the alloy block is cooled, turn it over and repeat at least 4 times; then, repeat the above melting alloy process twice , After making the alloy fully smelted uniformly.
  • the alloy is suction-cast into a water-cooled copper mold to obtain a ⁇ 10mm high-entropy alloy cylindrical sample resistant to marine microbial corrosion, wherein the crystal structure of the prepared high-entropy alloy is a face-centered cubic structure.
  • a preparation method of a high-entropy alloy resistant to marine microbial corrosion including:
  • the raw materials used for alloy smelting are high-purity ( ⁇ 99.95%) Al, Co, Cr, Fe, Ni and Cu elementary raw materials.
  • the surface oxide scale of the raw materials Al, Co, Cr, Fe, Ni and Cu is removed by a grinder, and used together Industrial ethanol ultrasonic vibration cleaning, after drying; after peeling and cleaning Al, Co, Cr, Fe, Ni and Cu elementary raw materials, according to the expression Al 0.1 CoCrFeNiCu 0.4 molar ratio for accurate weighing and proportioning, and then add To the non-consumable vacuum arc furnace for alloy smelting;
  • the raw materials are stacked in a non-consumable vacuum arc furnace in order of melting point for smelting.
  • Al and Cu are placed at the bottom, Co, Fe, and Ni are placed in the middle, and Cr has the highest melting point and placed on the top.
  • vacuumize when the vacuum degree reaches 5 ⁇ 10 -3 Pa, fill the furnace cavity with argon to half the atmospheric pressure; then vacuumize again to 5 ⁇ 10 -3 Pa, and then fill the furnace cavity with argon to half Start smelting the alloy; before smelting the alloy, smelt the titanium ingot, and wait until the titanium ingot is smelted.
  • the arc holding time is 60-120 seconds. After the alloy block is cooled, turn it over and repeat at least 4 times; then, repeat the above melting alloy process twice , After making the alloy fully smelted evenly.
  • the alloy is suction-cast into a water-cooled copper mold to obtain a ⁇ 10mm high-entropy alloy cylindrical sample resistant to marine microbial corrosion, wherein the crystal structure of the prepared high-entropy alloy is a face-centered cubic structure.
  • a preparation method of a high-entropy alloy resistant to marine microbial corrosion including:
  • the raw materials used for alloy smelting are high-purity ( ⁇ 99.9%) Al, Co, Cr, Fe, Ni, and Cu elementary raw materials.
  • the surface oxide scale of the raw materials Al, Co, Cr, Fe, Ni, and Cu is removed by using a grinder and used together.
  • the raw materials are stacked in a non-consumable vacuum arc furnace in order of melting point for smelting.
  • Al and Cu are placed at the bottom, Co, Fe, and Ni are placed in the middle, and Cr has the highest melting point and placed on the top.
  • evacuate when the vacuum degree reaches 5 ⁇ 10 -3 Pa, fill the furnace cavity with argon to half an atmosphere; then evacuate again to 5 ⁇ 10 -3 Pa, and then fill the furnace cavity with argon to half Start smelting the alloy; before smelting the alloy, smelt the titanium ingot, and wait until the titanium ingot is smelted.
  • the arc holding time is 60-120 seconds. After the alloy block is cooled, turn it over and repeat at least 4 times; then, repeat the above melting alloy process twice , After making the alloy fully smelted uniformly.
  • the alloy is suction-cast into a water-cooled copper mold to obtain a ⁇ 10mm high-entropy alloy cylindrical sample resistant to marine microbial corrosion, wherein the crystal structure of the prepared high-entropy alloy is a face-centered cubic structure.
  • X-ray diffraction was performed on the high-entropy alloy resistant to marine microbial corrosion by the preparation method described in Example 1, and scanning electron microscope imaging was performed. The detection results are shown in FIG. 2.
  • the high-entropy alloy resistant to marine microbial corrosion produced by the present invention has the XRD peak position basically coincides with the theoretical element peak position, and no miscellaneous peaks appear. At the same time, the XRD yields The peak position can also prove that the high-entropy alloy prepared in Example 1 of the present invention has a face-centered cubic crystal structure. In the secondary electron microscope picture shown in Figure 2(b), it can be seen that the surface is very clean and the texture is uniform, indicating that the microstructure is a single solid solution structure.
  • the number of viable bacteria in the control group refers to the number of viable bacteria in the control group 1 or 2 after co-cultivation with Pseudomonas aeruginosa, and the experimental group is co-cultured with Pseudomonas aeruginosa and high-entropy alloy resistant to marine microbial corrosion.
  • Figure 3 (a) is the result of plate coating after 24 hours of co-cultivation of 316L stainless steel and Pseudomonas aeruginosa (control 1)
  • Figure 3 (b) is the Al-Co-Cr-Fe-Ni high-entropy alloy Plate coating results after 24 hours of co-cultivation with Pseudomonas aeruginosa (control group 2)
  • Figure 3 (c) is the high-entropy alloy A resistant to marine microbial corrosion of the present invention and Pseudomonas aeruginosa co-cultured for 24 hours After the flat coating results (experimental group).
  • the high-entropy alloy resistant to marine microbial corrosion of the present invention has a high ability to inhibit the growth of Pseudomonas aeruginosa; while conventional 316L stainless steel and conventional Al-Co-Cr- Fe-Ni high-entropy alloy has poor ability to inhibit the growth of Pseudomonas aeruginosa.
  • Figure 3(d) for the bar graph of antibacterial rate calculated based on the result of flat coating.
  • the high-entropy alloys containing marine microbial corrosion resistance provided by the present invention have more excellent antibacterial properties.
  • the electrochemical potentiodynamic polarization curves of the marine microbial corrosion resistant high-entropy alloy and 316L stainless steel samples co-cultured with Pseudomonas aeruginosa for 24 hours were measured respectively.
  • the potential is relative to the electrode of the saturated calomel electrode (vs. SCE) Electric potential, see Figure 4 for the results.
  • the corrosion potential of the high-entropy alloy resistant to marine microbial corrosion of the present invention is about -0.2V, while the corrosion potential of 316L stainless steel is about -0.45V; and
  • the pitting corrosion potential of the high-entropy alloy resistant to marine microbial corrosion is higher than that of 316L; therefore, it can be seen by comparison that the uniform corrosion resistance and local corrosion resistance of the high-entropy alloy resistant to marine microbial corrosion of the present invention are better than that of 316L Stainless steel reflects that the high-entropy alloy resistant to marine microbial corrosion of the present invention has excellent anti-microbial corrosion performance.
  • the antibacterial rate is poor
  • the mole fraction of Cu is higher than the ratio range
  • the high-entropy alloy is prone to second phase precipitation and strong selective corrosion. Cause the corrosion resistance of the material to decrease.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

Disclosed is a marine-microbial-corrosion-resistant high-entropy alloy, the chemical general formula of the marine-microbial-corrosion-resistant high-entropy alloy being Al0.1CoCrFeNiCux, wherein x is the molar fraction of Cu, and 0.3 ≤ x ≤ 0.5. The marine-microbial-corrosion-resistant high-entropy alloy has both a strong corrosion resistance and outstanding antimicrobial properties, and can efficiently resist corrosion induced by marine microorganisms. Further provided is a method for preparing the marine-microbial-corrosion-resistant high-entropy alloy and the use thereof.

Description

一种耐海洋微生物腐蚀的高熵合金及其制备方法和应用High-entropy alloy resistant to marine microbial corrosion and preparation method and application thereof 技术领域Technical field
本发明涉及金属合金材料技术领域,具体涉及种耐海洋微生物腐蚀的高熵合金及其制备方法和应用。The invention relates to the technical field of metal alloy materials, in particular to a high-entropy alloy resistant to marine microbial corrosion, and a preparation method and application thereof.
背景技术Background technique
海洋腐蚀是海洋工程面临的重大难题,据统计,每年海洋腐蚀损失约为0.8万亿美元,占到全球腐蚀总量(2.4万亿美元)的1/3。目前,海水管道、泵阀、换热器等关键结构件多采用合金钢、不锈钢、镍基耐蚀合金等传统合金材料,通过在表面形成一层致密的氧化膜/钝化膜,从而保护合金免于侵蚀性离子(如海水中的氯离子)的腐蚀。然而,海洋金属材料除了面临海洋盐雾、海水电离、化学物质的腐蚀之外,还面临着严重的海洋微生物腐蚀(MIC)。在海洋环境中,微生物附着于材料表面后形成不均匀的生物膜,通过自身代谢活动加速金属构件的腐蚀,造成材料失效。据统计,与海洋微生物腐蚀有关的材料破坏占到涉海材料总量的70%-80%。因此,开发一种耐海洋微生物腐蚀的合金具有重要意义。Marine corrosion is a major problem faced by marine engineering. According to statistics, the annual marine corrosion loss is about 0.8 trillion U.S. dollars, accounting for 1/3 of the global total corrosion (2.4 trillion U.S. dollars). At present, key structural parts such as seawater pipelines, pump valves, heat exchangers, etc. mostly use traditional alloy materials such as alloy steel, stainless steel, and nickel-based corrosion-resistant alloys. A dense oxide film/passivation film is formed on the surface to protect the alloy. Free from corrosive ions (such as chloride ions in sea water). However, in addition to marine salt spray, seawater ionization, and chemical corrosion, marine metal materials also face severe marine microbial corrosion (MIC). In the marine environment, microorganisms adhere to the surface of the material to form an uneven biofilm, which accelerates the corrosion of metal components through their own metabolic activities, causing the material to fail. According to statistics, the destruction of materials related to marine microbial corrosion accounts for 70%-80% of the total marine materials. Therefore, it is of great significance to develop an alloy resistant to marine microbial corrosion.
技术问题technical problem
有鉴于此,本发明提供了一种耐海洋微生物腐蚀的高熵合金及其制备方法和应用,该耐海洋微生物腐蚀的高熵合金既具有很强的耐腐蚀性,又具有突出的抗菌性能,能够有效抵御海洋微生物的腐蚀。In view of this, the present invention provides a high-entropy alloy resistant to marine microbial corrosion and a preparation method and application thereof. The high-entropy alloy resistant to marine microbial corrosion has both strong corrosion resistance and outstanding antibacterial properties. Can effectively resist the corrosion of marine microorganisms.
技术解决方案Technical solutions
第一方面,本发明提供了一种耐海洋微生物腐蚀的高熵合金,所述耐海洋微生物腐蚀的高熵合金的化学通式为Al 0.1CoCrFeNiCu x,其中,x为Cu的摩尔分数,0.3≤x≤0.5。 In the first aspect, the present invention provides a high-entropy alloy resistant to marine microbial corrosion. The general chemical formula of the high-entropy alloy resistant to marine microbial corrosion is Al 0.1 CoCrFeNiCu x , where x is the mole fraction of Cu, 0.3≤ x≤0.5.
本发明一实施方式中,所述化学通式中,所述x的范围为0.45≤x≤0.5。另一实施方式中,所述x的范围为0.3≤x≤0.4。例如,x可以但不限于为0.3,或为0.32,或为0.35,或为0.38,或为0.4,或为0.42,或为0.45,或为0.48,或为0.5。In one embodiment of the present invention, in the general chemical formula, the range of x is 0.45≤x≤0.5. In another embodiment, the range of x is 0.3≤x≤0.4. For example, x can be, but is not limited to, 0.3, or 0.32, or 0.35, or 0.38, or 0.4, or 0.42, or 0.45, or 0.48, or 0.5.
进一步地,可选地,所述耐海洋微生物腐蚀的高熵合金的化学通式为Al 0.1CoCrFeNiCu 0.5Further, optionally, the general chemical formula of the high-entropy alloy resistant to marine microbial corrosion is Al 0.1 CoCrFeNiCu 0.5 .
本发明所述化学通式下的所述耐海洋微生物腐蚀的高熵合金能够明显的抑制微生物在其表面的生长,具有出色的抗海洋微生物腐蚀性能。The marine microbial corrosion resistant high-entropy alloy under the general chemical formula of the present invention can obviously inhibit the growth of microbes on its surface, and has excellent marine microbial corrosion resistance.
可选地,所述耐海洋微生物腐蚀的高熵合金的晶体结构为面心立方结构。所述晶体结构的耐海洋微生物腐蚀的高熵合金在具有较高强度的同时,还具有较高的延伸力,韧性强。Optionally, the crystal structure of the high-entropy alloy resistant to corrosion by marine microorganisms is a face-centered cubic structure. The high-entropy alloy resistant to marine microbial corrosion of the crystal structure has high strength, high elongation force, and strong toughness.
可选地,所述耐海洋微生物腐蚀的高熵合金中的Al、Co、Cr、Fe、Ni和Cu的纯度均大于99.9%。Optionally, the purity of Al, Co, Cr, Fe, Ni, and Cu in the high-entropy alloy resistant to marine microbial corrosion is greater than 99.9%.
可选地,所述耐海洋微生物腐蚀的高熵合金的抗菌率达到90%以上。本发明所述耐海洋微生物腐蚀的高熵合金可以有效抑制海洋微生物的腐蚀,其中,所述海洋微生物可以但不限于包括铜绿假单胞菌。Optionally, the antibacterial rate of the high-entropy alloy resistant to marine microbial corrosion can reach more than 90%. The high-entropy alloy resistant to corrosion by marine microorganisms of the present invention can effectively inhibit the corrosion of marine microorganisms, wherein the marine microorganisms may include, but are not limited to, Pseudomonas aeruginosa.
进一步地,可选地,所述耐海洋微生物腐蚀的高熵合金的抗菌率达到95%以上。Further, optionally, the antibacterial rate of the high-entropy alloy resistant to corrosion by marine microorganisms reaches more than 95%.
第二方面,本发明还提供了一种耐海洋微生物腐蚀的高熵合金的制备方法,包括:In the second aspect, the present invention also provides a method for preparing a high-entropy alloy resistant to marine microbial corrosion, including:
(1)将Al、Co、Cr、Fe、Ni和Cu的金属单质原料经表面预处理后,按摩尔分数比0.1:1:1:1:1:x加入到熔炼设备中,其中0.3≤x≤0.5;(1) After surface pretreatment of Al, Co, Cr, Fe, Ni and Cu metal elementary raw materials, the mole fraction ratio of 0.1:1:1:1:1:x is added to the smelting equipment, where 0.3≤x ≤0.5;
(2)先在惰性气氛下使所述金属单质原料熔化成合金液,经冷却后得到合金锭,并将所述合金锭翻转四次以上;(2) First, melt the elemental metal raw materials into an alloy liquid under an inert atmosphere, obtain an alloy ingot after cooling, and turn the alloy ingot over four times;
(3)重复所述步骤(2)至少两次,待所述金属单质原料熔炼均匀后,定模成型,获得耐海洋微生物腐蚀的高熵合金。(3) Repeat the step (2) at least twice, and after the elemental metal raw materials are evenly smelted, they are molded into a fixed mold to obtain a high-entropy alloy resistant to marine microbial corrosion.
可选地,所述Al、Co、Cr、Fe、Ni和Cu的金属单质原料按熔点从小到大的顺序依次堆放入所述熔炼设备中。一实施方式中,Al和Cu放在底部,Co、Fe和Ni放在中间,Cr放在顶部。Optionally, the metal elemental raw materials of Al, Co, Cr, Fe, Ni, and Cu are stacked in the smelting equipment in order of melting point from small to large. In one embodiment, Al and Cu are placed on the bottom, Co, Fe, and Ni are placed in the middle, and Cr is placed on the top.
可选地,所述Al、Co、Cr、Fe、Ni和Cu的金属单质原料的纯度均大于99.9%。Optionally, the purity of the metal elementary raw materials of Al, Co, Cr, Fe, Ni, and Cu are all greater than 99.9%.
进一步地,可选地,所述Al、Co、Cr、Fe、Ni和Cu的金属单质原料的纯度均大于99.99%。Further, optionally, the purity of the metal elementary raw materials of Al, Co, Cr, Fe, Ni, and Cu are all greater than 99.99%.
可选地,所述表面预处理过程包括:去除所述Al、Co、Cr、Fe、Ni和Cu的金属单质原料表面氧化皮,然后进行超声清洗和干燥。其中,所述超声清洗过程可以但不限于在无水乙醇中进行。Optionally, the surface pretreatment process includes: removing the surface oxide scale of the elemental metal raw materials of Al, Co, Cr, Fe, Ni, and Cu, and then performing ultrasonic cleaning and drying. Wherein, the ultrasonic cleaning process can be, but not limited to, performed in absolute ethanol.
可选地,所述熔炼设备为非自耗真空电弧炉;所述熔炼设备熔炼所述耐海洋微生物腐蚀的高熵合金之前,先熔炼金属钛以去除所述熔炼设备中的杂质。通过先熔炼金属钛,可以有效吸去熔炼设备内含游离的氧、氮等杂质。Optionally, the smelting equipment is a non-consumable vacuum electric arc furnace; before the smelting equipment smelts the high-entropy alloy resistant to marine microbial corrosion, metallic titanium is smelted to remove impurities in the smelting equipment. By smelting titanium metal first, the free oxygen, nitrogen and other impurities contained in the smelting equipment can be effectively absorbed.
可选地,可以通过对所述熔炼设备进行至少一次的抽真空过程,以实现所述步骤(2)中的所述惰性气氛。每次所述抽真空过程包括先对所述熔炼设备进行抽真空,然后通入惰性气体;其中,所述惰性气体包括氩气。Optionally, the inert atmosphere in the step (2) can be realized by performing a vacuuming process on the smelting equipment at least once. Each time the vacuuming process includes vacuuming the melting equipment first, and then introducing inert gas; wherein, the inert gas includes argon.
本发明一实施方式中,对所述熔炼设备进行抽真空,当真空度达到5×10 -3Pa后,向所述熔炼设备充如约半个大气压的氩气;然后再次一次进行重复该过程,以使所述熔炼过程在氩气等惰性气氛下进行。 In one embodiment of the present invention, the smelting equipment is evacuated, and when the vacuum degree reaches 5×10 -3 Pa, the smelting equipment is filled with argon at about half an atmosphere; then the process is repeated again, So that the smelting process is performed under an inert atmosphere such as argon.
可选地,所述步骤(2)中,所述使所述金属单质原料熔化成合金液后,对所述合金液进行恒温搅拌。例如,当使用非自耗真空电弧炉进行熔炼时,调节电弧电流加热熔化所述金属单质原料形成合金液,然后电弧保持时间在60-120s,冷却,得到合金锭。通过该恒温搅拌过程,可以使所述金属单质原料更好地混合均匀。Optionally, in the step (2), after the simple metal raw material is melted into an alloy liquid, the alloy liquid is stirred at a constant temperature. For example, when a non-consumable vacuum arc furnace is used for smelting, the arc current is adjusted to heat and melt the elemental metal raw materials to form an alloy liquid, and then the arc is maintained for 60-120 seconds and cooled to obtain an alloy ingot. Through this constant temperature stirring process, the metal elemental raw materials can be better mixed uniformly.
本发明中,所述步骤(2)中,熔炼温度可以但不限于高于最高熔点的金属单质原料的400-500℃。可选地,所述熔炼温度可以但不限于为2000-2400℃。In the present invention, in the step (2), the smelting temperature can be, but not limited to, 400-500°C higher than the highest melting point metal element raw material. Optionally, the melting temperature may be, but is not limited to, 2000-2400°C.
可选地,所述步骤(3)中,所述定模成型过程可以通过真空吸铸设备将所述金属单质原料熔炼均匀后的合金吸铸至模具内成型。通过所述真空吸铸设备,有效防止所述合金在冷却成型过程中被杂质污染。Optionally, in the step (3), in the fixed mold forming process, the alloy after smelting the elemental metal raw materials uniformly can be sucked and casted into a mold through a vacuum suction casting device. Through the vacuum suction casting equipment, the alloy is effectively prevented from being contaminated by impurities during the cooling and forming process.
可选地,根据所需产品的尺寸形状,可将所述合金吸铸至不同尺寸或形状的模具内。可选地。所述模具可以但不限于为水冷铜模。Optionally, according to the size and shape of the desired product, the alloy can be suction cast into molds of different sizes or shapes. Optionally. The mold can be, but is not limited to, a water-cooled copper mold.
可选地,所述耐海洋微生物腐蚀的高熵合金的晶体结构为面心立方结构。Optionally, the crystal structure of the high-entropy alloy resistant to corrosion by marine microorganisms is a face-centered cubic structure.
本发明一实施方式中,将合金吸铸进入水冷铜模中,获得直径(Φ)为10mm的耐海洋微生物腐蚀的高熵合金圆柱状样品。In one embodiment of the present invention, the alloy is suction cast into a water-cooled copper mold to obtain a cylindrical sample of a high-entropy alloy resistant to marine microbial corrosion with a diameter (Φ) of 10 mm.
第三方面,本发明还提供了一种包含本发明第一方面所述的耐海洋微生物腐蚀的高熵合金或本发明第二方面所述制备方法制得的耐海洋微生物腐蚀的高熵合金在海洋工程装备中的应用。一实施方式中,所述耐海洋微生物腐蚀的高熵合金可以但不限于用于与海水直接接触的部件。由于所述耐海洋微生物腐蚀的高熵合金具有强的耐海洋微生物腐蚀性能,因此当用于设备外壳等部件时,可以有效防护设备,延长设备的使用年限。In the third aspect, the present invention also provides a marine microbial corrosion resistant high-entropy alloy containing the marine microbial corrosion resistant high-entropy alloy according to the first aspect of the present invention or the marine microbial corrosion resistant high-entropy alloy produced by the preparation method according to the second aspect of the present invention. Application in marine engineering equipment. In one embodiment, the high-entropy alloy resistant to marine microbial corrosion can be, but not limited to, used for components that are in direct contact with seawater. Since the high-entropy alloy resistant to marine microbial corrosion has strong resistance to marine microbial corrosion, it can effectively protect the equipment and prolong the service life of the equipment when it is used in parts such as equipment shells.
可选地,海洋工程装备可以但不限于包括海水管道、泵阀、换热器或支架。所述海洋工程装备还可以为其他海洋水下设备。Optionally, the marine engineering equipment may include, but is not limited to, seawater pipelines, pump valves, heat exchangers or brackets. The marine engineering equipment may also be other marine underwater equipment.
有益效果Beneficial effect
本发明有益效果包括以下几个方面:The beneficial effects of the present invention include the following aspects:
(1)本发明所述耐海洋微生物腐蚀的高熵合金为包含Al、Co、Cr、Fe、Ni和Cu的六元合金,化学通式为Al 0.1CoCrFeNiCu x,其中0.3≤x≤0.5,其晶体结构为面心立方结构,该高熵合金材料保持了材料良好的耐蚀性能,且具有优异的耐海洋微生物腐蚀性能。 (1) The high-entropy alloy resistant to marine microbial corrosion of the present invention is a six-element alloy containing Al, Co, Cr, Fe, Ni and Cu, and the general chemical formula is Al 0.1 CoCrFeNiCu x , where 0.3≤x≤0.5, which The crystal structure is a face-centered cubic structure. The high-entropy alloy material maintains the material's good corrosion resistance and has excellent marine microbial corrosion resistance.
(2)本发明所述耐海洋微生物腐蚀的高熵合金的制备方法,工艺简单,易实现产业化生产,制得的高熵合金材料中各金属单质原料混合均匀,具有优异的耐海洋微生物腐蚀性能;同时,本发明所述耐海洋微生物腐蚀的高熵合金采用普通纯金属单质原料熔炼得到,制备成本低,能够防护设备在海洋环境下腐蚀,在海洋工程结构部件上具有很好的应用前景。(2) The preparation method of the marine microbial corrosion-resistant high-entropy alloy of the present invention has a simple process and is easy to realize industrialized production. The prepared high-entropy alloy material has a uniform mixture of metal elementary raw materials and has excellent resistance to marine microbial corrosion. Performance; At the same time, the high-entropy alloy resistant to marine microbial corrosion of the present invention is obtained by smelting ordinary pure metal elemental raw materials, has low preparation cost, can protect equipment from corrosion in the marine environment, and has a good application prospect in marine engineering structural components .
本发明的优点将会在下面的说明书中部分阐明,一部分根据说明书是显而易见的,或者可以通过本发明实施例的实施而获知。The advantages of the present invention will be partially clarified in the following description, and part of it is obvious from the description, or can be learned through the implementation of the embodiments of the present invention.
附图说明Description of the drawings
为更清楚地阐述本发明的内容,下面结合附图与具体实施例来对其进行详细说明。In order to explain the content of the present invention more clearly, it will be described in detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明一实施例提供的耐海洋微生物腐蚀的高熵合金制备方法的工艺流程图;FIG. 1 is a process flow diagram of a method for preparing a high-entropy alloy resistant to marine microbial corrosion according to an embodiment of the present invention;
图2为本发明一实施例提供的耐海洋微生物腐蚀的高熵合金的材料表征图,其中,图2中(a)为X射线衍射图谱;图2中(b)为二次电子显微镜图。FIG. 2 is a material characterization diagram of a high-entropy alloy resistant to marine microbial corrosion provided by an embodiment of the present invention, wherein (a) in FIG. 2 is an X-ray diffraction pattern; FIG. 2 (b) is a secondary electron microscope image.
图3为本发明一实施例提供的不同合金与铜绿假单胞菌共培养24小时后的平板涂布结果数据图;其中,图3中(a)为316L不锈钢,图3中(b)为Al-Co-Cr-Fe-Ni高熵合金,图3中(c)为耐海洋微生物腐蚀的高熵合金,图3中(d)为抗菌率柱状图;Figure 3 is a data diagram of the plate coating results after 24 hours of co-cultivation of different alloys and Pseudomonas aeruginosa according to an embodiment of the present invention; among them, Figure 3 (a) is 316L stainless steel, and Figure 3 (b) is Al-Co-Cr-Fe-Ni high-entropy alloy, Figure 3 (c) is a high-entropy alloy resistant to marine microbial corrosion, Figure 3 (d) is a histogram of antibacterial rate;
图4为本发明一实施例提供的耐海洋微生物腐蚀的高熵合金与316L不锈钢的电化学动电位极化曲线。4 is an electrochemical potential polarization curve of a high-entropy alloy resistant to marine microbial corrosion and 316L stainless steel provided by an embodiment of the present invention.
本发明的实施方式Embodiments of the present invention
以下所述是本发明实施例的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明实施例原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明实施例的保护范围。The following are preferred implementations of the embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the embodiments of the present invention, several improvements and modifications can be made. These improvements And retouching is also regarded as the protection scope of the embodiments of the present invention.
下面分多个实施例对本发明实施例进行进一步的说明。其中,本发明实施例不限定于以下的具体实施例。在不变主权利的范围内,可以适当的进行变更实施。The following further describes the embodiments of the present invention in multiple embodiments. Among them, the embodiments of the present invention are not limited to the following specific embodiments. Within the scope of the unchanging main rights, changes can be appropriately implemented.
若无特别说明,本发明实施例所采用的原料及其它化学试剂皆为市售商品。Unless otherwise specified, the raw materials and other chemical reagents used in the embodiments of the present invention are all commercially available products.
参见图1,本发明一实施例提供了一种耐海洋微生物腐蚀的高熵合金的制备方法,包括:Referring to Fig. 1, an embodiment of the present invention provides a method for preparing a high-entropy alloy resistant to marine microbial corrosion, including:
S10、将Al、Co、Cr、Fe、Ni和Cu的金属单质原料经表面预处理后,按摩尔分数比0.1:1:1:1:1:x加入到熔炼设备中,其中0.3≤x≤0.5;S10. After surface pretreatment of Al, Co, Cr, Fe, Ni and Cu metal elementary raw materials, the mole fraction ratio of 0.1:1:1:1:1:x is added to the smelting equipment, where 0.3≤x≤ 0.5;
S20、先在惰性气氛下使所述金属单质原料熔化成合金液,经冷却后得到合金锭,并将所述合金锭翻转四次以上;S20: First, melt the elemental metal raw materials into an alloy liquid under an inert atmosphere, obtain an alloy ingot after cooling, and turn the alloy ingot over four times;
S30、重复所述步骤S20至少两次,待所述金属单质原料熔炼均匀后,定模成型,获得耐海洋微生物腐蚀的高熵合金。S30. Repeat the step S20 at least twice, and after the simple metal raw materials are uniformly smelted, a fixed mold is formed to obtain a high-entropy alloy resistant to marine microbial corrosion.
其中,所述步骤S10中,所述表面预处理过程包括:去除所述Al、Co、Cr、Fe、Ni和Cu的金属单质原料表面氧化皮,然后进行超声清洗和干燥。其中,可以但不限于使用砂纸或砂轮机去除所述金属单质原料的表面氧化皮。可选地,所述超声清洗过程可以但不限于在无水乙醇中进行。Wherein, in the step S10, the surface pretreatment process includes: removing the surface oxide scale of the simple metal raw materials of Al, Co, Cr, Fe, Ni, and Cu, and then performing ultrasonic cleaning and drying. Wherein, it is possible but not limited to use sandpaper or a grinder to remove the surface oxide scale of the metal elementary raw material. Optionally, the ultrasonic cleaning process can be performed but not limited to in absolute ethanol.
可选地,所述熔炼设备为非自耗真空电弧炉;所述熔炼设备熔炼所述耐海洋微生物腐蚀的高熵合金之前,先熔炼金属钛以去除所述熔炼设备中的杂质。通过先熔炼金属钛,可以有效吸去熔炼设备内含游离的氧、氮等杂质。Optionally, the smelting equipment is a non-consumable vacuum electric arc furnace; before the smelting equipment smelts the high-entropy alloy resistant to marine microbial corrosion, metallic titanium is smelted to remove impurities in the smelting equipment. By smelting titanium metal first, the free oxygen, nitrogen and other impurities contained in the smelting equipment can be effectively absorbed.
所述步骤S20中,可以通过对所述熔炼设备进行至少一次的抽真空过程,以实现所述惰性气氛。每次所述抽真空过程包括先对所述熔炼设备进行抽真空,然后通入惰性气体;其中,所述惰性气体包括氩气。In the step S20, the smelting equipment may be vacuumed at least once to realize the inert atmosphere. Each time the vacuuming process includes vacuuming the melting equipment first, and then introducing inert gas; wherein, the inert gas includes argon.
本发明一实施方式中,对所述熔炼设备进行抽真空,当真空度达到5×10 -3Pa后,向所述熔炼设备充如约半个大气压的氩气;然后再次一次进行重复该过程,以使所述熔炼过程在氩气等惰性气氛下进行。 In one embodiment of the present invention, the smelting equipment is evacuated, and when the vacuum degree reaches 5×10 -3 Pa, the smelting equipment is filled with argon at about half an atmosphere; then the process is repeated again, So that the smelting process is performed under an inert atmosphere such as argon.
所述步骤S20中,所述使所述金属单质原料熔化成合金液后,对所述合金液进行恒温搅拌。例如,当使用非自耗真空电弧炉进行熔炼时,调节电弧电流加热熔化所述金属单质原料形成合金液,然后电弧保持时间在60-120s,冷却,得到合金锭。通过该恒温搅拌过程,可以使所述金属单质原料更好地混合均匀。In the step S20, after the simple metal raw material is melted into an alloy liquid, the alloy liquid is stirred at a constant temperature. For example, when a non-consumable vacuum arc furnace is used for smelting, the arc current is adjusted to heat and melt the elemental metal raw materials to form an alloy liquid, and then the arc is maintained for 60-120 seconds and cooled to obtain an alloy ingot. Through this constant temperature stirring process, the metal elemental raw materials can be better mixed uniformly.
所述步骤S20中,熔炼温度可以但不限于高于最高熔点的金属单质原料的400-500℃。可选地,所述熔炼温度可以但不限于为2000-2400℃。In the step S20, the smelting temperature can be, but not limited to, 400-500°C higher than the highest melting point metal element raw material. Optionally, the melting temperature may be, but is not limited to, 2000-2400°C.
所述步骤S30中,所述定模成型过程可以通过真空吸铸设备将所述金属单质原料熔炼均匀后的合金吸铸至模具内成型。通过所述真空吸铸设备,有效防止所述合金在冷却成型过程中被杂质污染。例如所述高熵合金与空气中的氧或氮反应等。In the step S30, the fixed mold forming process may use a vacuum suction casting device to suck the alloy after the metal elementary raw materials are uniformly smelted into a mold for forming. Through the vacuum suction casting equipment, the alloy is effectively prevented from being contaminated by impurities during the cooling and forming process. For example, the high-entropy alloy reacts with oxygen or nitrogen in the air.
可选地,根据所需产品的尺寸形状,可将所述合金吸铸至不同尺寸或形状的模具内。可选地。所述模具可以但不限于为水冷铜模。Optionally, according to the size and shape of the desired product, the alloy can be suction cast into molds of different sizes or shapes. Optionally. The mold can be, but is not limited to, a water-cooled copper mold.
本发明实施方式中提供的所述制备方法制得的所述耐海洋微生物腐蚀的高熵合金的晶体结构为面心立方结构。The crystal structure of the marine microbial corrosion-resistant high-entropy alloy prepared by the preparation method provided in the embodiment of the present invention is a face-centered cubic structure.
下面分多个实施例对本发明实施例进行进一步的说明。The following further describes the embodiments of the present invention in multiple embodiments.
实施例1Example 1
一种耐海洋微生物腐蚀的高熵合金的制备方法,包括:A preparation method of a high-entropy alloy resistant to marine microbial corrosion, including:
采用的合金冶炼原料为高纯(≥99.9%)的Al、Co、Cr、Fe、Ni和Cu单质原料,使用砂纸去除原料Al、Co、Cr、Fe、Ni和Cu的表面氧化皮,并用工业乙醇超声波振荡清洗,待干燥后;将去皮和清洗后Al、Co、Cr、Fe、Ni和Cu单质原料,按照表达式Al 0.1CoCrFeNiCu 0.5的摩尔比例进行精确的称量配比,然后添加至非自耗真空电弧炉内,供熔炼合金使用; The raw materials used for alloy smelting are high-purity (≥99.9%) Al, Co, Cr, Fe, Ni, and Cu elemental raw materials, and sandpaper is used to remove the surface oxide scale of the raw materials Al, Co, Cr, Fe, Ni and Cu, and used in industry Ethanol ultrasonic vibration cleaning, after drying; after peeling and cleaning Al, Co, Cr, Fe, Ni and Cu elemental raw materials, according to the expression Al 0.1 CoCrFeNiCu 0.5 molar ratio for accurate weighing and proportioning, and then added to The non-consumable vacuum arc furnace is used for smelting alloys;
将原料按熔点高低顺序堆放在非自耗真空电弧炉里进行熔炼,Al和Cu放在底部,Co、Fe和Ni放在中间,Cr熔点最高,放在顶部。然后进行抽真空,当真空度达到5×10 -3Pa后,向炉腔充氩气至半个大气压;接着再抽一遍真空至5×10 -3Pa,再向炉腔充氩气至半个大气压,开始熔炼合金;熔炼合金之前先熔炼钛锭,待钛锭熔炼完成后。将Al、Co、Cr、Fe、Ni和Cu合金熔化后,电弧保持时间在60-120秒,待合金块冷却后将其翻转,如此重复至少4次以上;然后,反复上述熔炼合金过程两次,使合金充分熔炼均匀后。 The raw materials are stacked in a non-consumable vacuum arc furnace in order of melting point for smelting. Al and Cu are placed at the bottom, Co, Fe, and Ni are placed in the middle, and Cr has the highest melting point and placed on the top. Then vacuumize, when the vacuum degree reaches 5×10 -3 Pa, fill the furnace cavity with argon to half the atmospheric pressure; then vacuumize again to 5×10 -3 Pa, and then fill the furnace cavity with argon to half Start smelting the alloy; before smelting the alloy, smelt the titanium ingot, and wait until the titanium ingot is smelted. After melting the Al, Co, Cr, Fe, Ni and Cu alloys, the arc holding time is 60-120 seconds. After the alloy block is cooled, turn it over and repeat at least 4 times; then, repeat the above melting alloy process twice , After making the alloy fully smelted uniformly.
使用真空吸铸设备,将合金吸铸进入水冷铜模中,获得Φ10mm的耐海洋微生物腐蚀的高熵合金圆柱状样品,其中,制备得到高熵合金的晶体结构为面心立方结构。Using vacuum suction casting equipment, the alloy is suction-cast into a water-cooled copper mold to obtain a Φ10mm high-entropy alloy cylindrical sample resistant to marine microbial corrosion, wherein the crystal structure of the prepared high-entropy alloy is a face-centered cubic structure.
实施例2Example 2
一种耐海洋微生物腐蚀的高熵合金的制备方法,包括:A preparation method of a high-entropy alloy resistant to marine microbial corrosion, including:
采用的合金冶炼原料为高纯(≥99.95%)的Al、Co、Cr、Fe、Ni和Cu单质原料,使用砂轮机去除原料Al、Co、Cr、Fe、Ni和Cu的表面氧化皮,并用工业乙醇超声波振荡清洗,待干燥后;将去皮和清洗后Al、Co、Cr、Fe、Ni和Cu单质原料,按照表达式Al 0.1CoCrFeNiCu 0.4的摩尔比例进行精确的称量配比,然后添加至非自耗真空电弧炉内,供熔炼合金使用; The raw materials used for alloy smelting are high-purity (≥99.95%) Al, Co, Cr, Fe, Ni and Cu elementary raw materials. The surface oxide scale of the raw materials Al, Co, Cr, Fe, Ni and Cu is removed by a grinder, and used together Industrial ethanol ultrasonic vibration cleaning, after drying; after peeling and cleaning Al, Co, Cr, Fe, Ni and Cu elementary raw materials, according to the expression Al 0.1 CoCrFeNiCu 0.4 molar ratio for accurate weighing and proportioning, and then add To the non-consumable vacuum arc furnace for alloy smelting;
将原料按熔点高低顺序堆放在非自耗真空电弧炉里进行熔炼,Al和Cu放在底部,Co、Fe和Ni放在中间,Cr熔点最高,放在顶部。然后进行抽真空,当真空度达到5×10 -3Pa后,向炉腔充氩气至半个大气压;接着再抽一遍真空至5×10 -3Pa,再向炉腔充氩气至半个大气压,开始熔炼合金;熔炼合金之前先熔炼钛锭,待钛锭熔炼完成后。将Al、Co、Cr、Fe、Ni和Cu合金熔化后,电弧保持时间在60-120秒,待合金块冷却后将其翻转,如此重复至少4次以上;然后,反复上述熔炼合金过程两次,使合金充分熔炼均匀后。 The raw materials are stacked in a non-consumable vacuum arc furnace in order of melting point for smelting. Al and Cu are placed at the bottom, Co, Fe, and Ni are placed in the middle, and Cr has the highest melting point and placed on the top. Then vacuumize, when the vacuum degree reaches 5×10 -3 Pa, fill the furnace cavity with argon to half the atmospheric pressure; then vacuumize again to 5×10 -3 Pa, and then fill the furnace cavity with argon to half Start smelting the alloy; before smelting the alloy, smelt the titanium ingot, and wait until the titanium ingot is smelted. After melting the Al, Co, Cr, Fe, Ni and Cu alloys, the arc holding time is 60-120 seconds. After the alloy block is cooled, turn it over and repeat at least 4 times; then, repeat the above melting alloy process twice , After making the alloy fully smelted evenly.
使用真空吸铸设备,将合金吸铸进入水冷铜模中,获得Φ10mm的耐海洋微生物腐蚀的高熵合金圆柱状样品,其中,制备得到高熵合金的晶体结构为面心立方结构。Using vacuum suction casting equipment, the alloy is suction-cast into a water-cooled copper mold to obtain a Φ10mm high-entropy alloy cylindrical sample resistant to marine microbial corrosion, wherein the crystal structure of the prepared high-entropy alloy is a face-centered cubic structure.
实施例3Example 3
一种耐海洋微生物腐蚀的高熵合金的制备方法,包括:A preparation method of a high-entropy alloy resistant to marine microbial corrosion, including:
采用的合金冶炼原料为高纯(≥99.9%)的Al、Co、Cr、Fe、Ni和Cu单质原料,使用砂轮机去除原料Al、Co、Cr、Fe、Ni和Cu的表面氧化皮,并用工业乙醇超声波振荡清洗,待干燥后;将去皮和清洗后Al、Co、Cr、Fe、Ni和Cu单质原料,按照表达式Al 0.1CoCrFeNiCu 0.3的摩尔比例进行精确的称量配比,然后添加至非自耗真空电弧炉内,供熔炼合金使用; The raw materials used for alloy smelting are high-purity (≥99.9%) Al, Co, Cr, Fe, Ni, and Cu elementary raw materials. The surface oxide scale of the raw materials Al, Co, Cr, Fe, Ni, and Cu is removed by using a grinder and used together. Industrial ethanol ultrasonic vibration cleaning, after drying; after peeling and cleaning Al, Co, Cr, Fe, Ni and Cu elemental raw materials, according to the expression Al 0.1 CoCrFeNiCu 0.3 molar ratio for accurate weighing and proportioning, and then add To the non-consumable vacuum arc furnace for alloy smelting;
将原料按熔点高低顺序堆放在非自耗真空电弧炉里进行熔炼,Al和Cu放在底部,Co、Fe和Ni放在中间,Cr熔点最高,放在顶部。然后进行抽真空,当真空度达到5×10 -3Pa后,向炉腔充氩气至半个大气压;接着再抽一遍真空至5×10 -3Pa,再向炉腔充氩气至半个大气压,开始熔炼合金;熔炼合金之前先熔炼钛锭,待钛锭熔炼完成后。将Al、Co、Cr、Fe、Ni和Cu合金熔化后,电弧保持时间在60-120秒,待合金块冷却后将其翻转,如此重复至少4次以上;然后,反复上述熔炼合金过程两次,使合金充分熔炼均匀后。 The raw materials are stacked in a non-consumable vacuum arc furnace in order of melting point for smelting. Al and Cu are placed at the bottom, Co, Fe, and Ni are placed in the middle, and Cr has the highest melting point and placed on the top. Then evacuate, when the vacuum degree reaches 5×10 -3 Pa, fill the furnace cavity with argon to half an atmosphere; then evacuate again to 5×10 -3 Pa, and then fill the furnace cavity with argon to half Start smelting the alloy; before smelting the alloy, smelt the titanium ingot, and wait until the titanium ingot is smelted. After melting the Al, Co, Cr, Fe, Ni and Cu alloys, the arc holding time is 60-120 seconds. After the alloy block is cooled, turn it over and repeat at least 4 times; then, repeat the above melting alloy process twice , After making the alloy fully smelted uniformly.
使用真空吸铸设备,将合金吸铸进入水冷铜模中,获得Φ10mm的耐海洋微生物腐蚀的高熵合金圆柱状样品,其中,制备得到高熵合金的晶体结构为面心立方结构。Using vacuum suction casting equipment, the alloy is suction-cast into a water-cooled copper mold to obtain a Φ10mm high-entropy alloy cylindrical sample resistant to marine microbial corrosion, wherein the crystal structure of the prepared high-entropy alloy is a face-centered cubic structure.
效果实施例Example of effects
(1)耐海洋微生物腐蚀的高熵合金的材料表征(1) Material characterization of high-entropy alloy resistant to marine microbial corrosion
对实施例1所述制备方法制得耐海洋微生物腐蚀的高熵合金进行X射线衍射(XRD),并进行扫描电子显微镜成像,检测结果参见图2。X-ray diffraction (XRD) was performed on the high-entropy alloy resistant to marine microbial corrosion by the preparation method described in Example 1, and scanning electron microscope imaging was performed. The detection results are shown in FIG. 2.
如图2中(a)所示,本发明制得的耐海洋微生物腐蚀的高熵合金,其XRD出峰位置与理论的元素出峰位置基本重合,未有杂峰出现,同时,该XRD出峰位置也可以证明本发明实施例1制得的到高熵合金为面心立方晶体结构。如图2中(b)所示的二次电子显微镜图片中,可以看出,其表面十分干净,质地均一,表明微观结构为单一的固溶体结构。As shown in Figure 2 (a), the high-entropy alloy resistant to marine microbial corrosion produced by the present invention has the XRD peak position basically coincides with the theoretical element peak position, and no miscellaneous peaks appear. At the same time, the XRD yields The peak position can also prove that the high-entropy alloy prepared in Example 1 of the present invention has a face-centered cubic crystal structure. In the secondary electron microscope picture shown in Figure 2(b), it can be seen that the surface is very clean and the texture is uniform, indicating that the microstructure is a single solid solution structure.
(2)耐海洋微生物腐蚀的高熵合金的抑菌性能测定(2) Determination of antibacterial properties of high-entropy alloys resistant to marine microbial corrosion
按照“JIS Z 2801-2000《抗菌加工制品-抗菌性试验方法和抗菌效果》、GB/T 2591-2003《抗菌塑料抗菌性能实验方法和抗菌效果》”等标准规定,进行了耐海洋微生物腐蚀的高熵合金(实验组)、316L不锈钢(Stainless Steel)(对照组1)和Al-Co-Cr-Fe-Ni高熵合金(对照组2)分别对海洋中存在的典型细菌(铜绿假单胞菌)的抗菌性能检测,其中:杀菌率(%) =[(对照组活菌数-实验组活菌数)/对照组活菌数]×100,结果参见图3。According to "JIS Z 2801-2000 "Antibacterial Processing Products-Antibacterial Property Test Method and Antibacterial Effect", GB/T 2591-2003 "Antibacterial Plastic Antibacterial Property Test Method and Antibacterial Effect"" and other standards, the marine microbial corrosion resistance is carried out. High-entropy alloy (experimental group), 316L stainless steel (control group 1) and Al-Co-Cr-Fe-Ni high-entropy alloy (control group 2) have their effects on typical bacteria (Pseudomonas aeruginosa) in the ocean. Bacteria) antibacterial performance test, where: bactericidal rate (%) = [(number of viable bacteria in the control group-number of viable bacteria in the experimental group)/number of viable bacteria in the control group]×100, the results are shown in Figure 3.
其中,对照组活菌数是指在对照组1或对照组2与铜绿假单胞菌共培养后的活菌数,实验组为耐海洋微生物腐蚀的高熵合金与铜绿假单胞菌共培养后的活菌数;所述Al-Co-Cr-Fe-Ni高熵合金中的各元素的摩尔比为Al:Co:Cr:Fe:Ni=0.1:1:1:1:1。Among them, the number of viable bacteria in the control group refers to the number of viable bacteria in the control group 1 or 2 after co-cultivation with Pseudomonas aeruginosa, and the experimental group is co-cultured with Pseudomonas aeruginosa and high-entropy alloy resistant to marine microbial corrosion. After the number of viable cells; the molar ratio of each element in the Al-Co-Cr-Fe-Ni high-entropy alloy is Al:Co:Cr:Fe:Ni=0.1:1:1:1:1.
图3中(a)为316L不锈钢与铜绿假单胞菌共培养24小时后的平板涂布结果(对照组1),图3中(b)为Al-Co-Cr-Fe-Ni高熵合金与铜绿假单胞菌共培养24小时后的平板涂布结果(对照组2),图3中(c)为本发明耐海洋微生物腐蚀的高熵合金A与铜绿假单胞菌共培养24小时后的平板涂布结果(实验组)。从平板上的菌落数目可以看出,本发明所述耐海洋微生物腐蚀的高熵合金具有很高的抑制铜绿假单胞菌生长的能力;而常规的316L不锈钢和常规的Al-Co-Cr-Fe-Ni高熵合金抑制铜绿假单胞菌生长的能力差。进一步参见图3中(d)根据平板涂布结果计算得出的抗菌率柱状图。结果可知,以316L不锈钢作为对照组1,和Al-Co-Cr-Fe-Ni高熵合金为对照组2,本发明中耐海洋微生物腐蚀的高熵合金的实验组A的抗菌率达到99%以上,表现了优异的抗菌性能。Figure 3 (a) is the result of plate coating after 24 hours of co-cultivation of 316L stainless steel and Pseudomonas aeruginosa (control 1), and Figure 3 (b) is the Al-Co-Cr-Fe-Ni high-entropy alloy Plate coating results after 24 hours of co-cultivation with Pseudomonas aeruginosa (control group 2), Figure 3 (c) is the high-entropy alloy A resistant to marine microbial corrosion of the present invention and Pseudomonas aeruginosa co-cultured for 24 hours After the flat coating results (experimental group). It can be seen from the number of colonies on the plate that the high-entropy alloy resistant to marine microbial corrosion of the present invention has a high ability to inhibit the growth of Pseudomonas aeruginosa; while conventional 316L stainless steel and conventional Al-Co-Cr- Fe-Ni high-entropy alloy has poor ability to inhibit the growth of Pseudomonas aeruginosa. Refer to Figure 3(d) for the bar graph of antibacterial rate calculated based on the result of flat coating. The results show that with 316L stainless steel as control group 1, and Al-Co-Cr-Fe-Ni high-entropy alloy as control group 2, the antibacterial rate of experimental group A of the high-entropy alloy resistant to marine microbial corrosion in the present invention reached 99% Above, it shows excellent antibacterial performance.
因此,与常规高熵合金和不锈钢材料相比,本发明所提供的含耐海洋微生物腐蚀的高熵合金具有更优异的抗菌性能。Therefore, compared with conventional high-entropy alloys and stainless steel materials, the high-entropy alloys containing marine microbial corrosion resistance provided by the present invention have more excellent antibacterial properties.
(3)耐海洋微生物腐蚀的高熵合金的耐腐蚀性能测定(3) Determination of corrosion resistance of high-entropy alloys resistant to marine microbial corrosion
分别测定与铜绿假单胞菌共培养24小时后的耐海洋微生物腐蚀的高熵合金和316L不锈钢样品的电化学动电位极化曲线,电位是相对于饱和甘汞电极(vs. SCE)的电极电势,结果参见图4。从图中的极化曲线中电位与电流之间的关系可以看出,本发明耐海洋微生物腐蚀的高熵合金的腐蚀电位约-0.2V,而316L不锈钢的腐蚀电位约-0.45V;并且所述耐海洋微生物腐蚀的高熵合金的点蚀电位要高于316L的点蚀电位;因此,通过对比可知,本发明耐海洋微生物腐蚀的高熵合金的耐均匀腐蚀以及局部腐蚀性能均优于316L不锈钢,体现了本发明所述耐海洋微生物腐蚀的高熵合金具有优异的抗微生物腐蚀性能。The electrochemical potentiodynamic polarization curves of the marine microbial corrosion resistant high-entropy alloy and 316L stainless steel samples co-cultured with Pseudomonas aeruginosa for 24 hours were measured respectively. The potential is relative to the electrode of the saturated calomel electrode (vs. SCE) Electric potential, see Figure 4 for the results. It can be seen from the relationship between the potential and the current in the polarization curve in the figure that the corrosion potential of the high-entropy alloy resistant to marine microbial corrosion of the present invention is about -0.2V, while the corrosion potential of 316L stainless steel is about -0.45V; and The pitting corrosion potential of the high-entropy alloy resistant to marine microbial corrosion is higher than that of 316L; therefore, it can be seen by comparison that the uniform corrosion resistance and local corrosion resistance of the high-entropy alloy resistant to marine microbial corrosion of the present invention are better than that of 316L Stainless steel reflects that the high-entropy alloy resistant to marine microbial corrosion of the present invention has excellent anti-microbial corrosion performance.
本发明实施方式中所述耐海洋微生物腐蚀的高熵合金的各元素的摩尔分数比为Al:Co:Cr:Fe:Ni:Cu=0.1:1:1:1:1:x,0.3≤x≤0.5;该配比范围内的所述高熵合金一方面可以能够明显的抑制微生物在其表面的生长,具有出色的抗海洋微生物腐蚀性能,另一方面所述高熵合金的稳定性能也得到加强,且晶体结构为面心立方结构。例如,当Cu的摩尔分数低于配比范围时,其抗菌率较差;当Cu的摩尔分数高于配比范围时,所述高熵合金的容易产生第二相析出,选择性腐蚀强,造成材料的耐腐蚀性能下降。The mole fraction ratio of the elements of the high-entropy alloy resistant to marine microbial corrosion in the embodiment of the present invention is Al:Co:Cr:Fe:Ni:Cu=0.1:1:1:1:1:x, 0.3≤x ≤0.5; on the one hand, the high-entropy alloy within this ratio range can significantly inhibit the growth of microorganisms on its surface and has excellent corrosion resistance against marine microorganisms. On the other hand, the high-entropy alloy also has stable performance Strengthened, and the crystal structure is a face-centered cubic structure. For example, when the mole fraction of Cu is lower than the ratio range, the antibacterial rate is poor; when the mole fraction of Cu is higher than the ratio range, the high-entropy alloy is prone to second phase precipitation and strong selective corrosion. Cause the corrosion resistance of the material to decrease.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and their description is relatively specific and detailed, but they should not be understood as a limitation on the patent scope of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

  1. 一种耐海洋微生物腐蚀的高熵合金,其特征在于,所述耐海洋微生物腐蚀的高熵合金的化学通式为Al 0.1CoCrFeNiCu x,其中,x为Cu的摩尔分数,0.3≤x≤0.5。 A high-entropy alloy resistant to marine microbial corrosion, characterized in that the general chemical formula of the high-entropy alloy resistant to marine microbial corrosion is Al 0.1 CoCrFeNiCu x , where x is the mole fraction of Cu, 0.3≤x≤0.5.
  2. 如权利要求1所述的耐海洋微生物腐蚀的高熵合金,其特征在于,所述耐海洋微生物腐蚀的高熵合金的晶体结构为面心立方结构。The high-entropy alloy resistant to marine microbial corrosion according to claim 1, wherein the crystal structure of the high-entropy alloy resistant to marine microbial corrosion is a face-centered cubic structure.
  3. 如权利要求1所述的耐海洋微生物腐蚀的高熵合金,其特征在于,所述化学通式中,0.45≤x≤0.5。The high-entropy alloy resistant to marine microbial corrosion according to claim 1, wherein in the general chemical formula, 0.45≤x≤0.5.
  4. 如权利要求1所述的耐海洋微生物腐蚀的高熵合金,其特征在于,所述耐海洋微生物腐蚀的高熵合金的抗菌率达到90%以上。The high-entropy alloy resistant to marine microbial corrosion according to claim 1, wherein the antibacterial rate of the high-entropy alloy resistant to marine microbial corrosion reaches more than 90%.
  5. 如权利要求1所述的耐海洋微生物腐蚀的高熵合金,其特征在于,所述耐海洋微生物腐蚀的高熵合金中的Al、Co、Cr、Fe、Ni和Cu的纯度均大于99.9%。The marine microbial corrosion resistant high-entropy alloy according to claim 1, wherein the purity of Al, Co, Cr, Fe, Ni, and Cu in the marine microbial corrosion resistant high-entropy alloy is greater than 99.9%.
  6. 一种耐海洋微生物腐蚀的高熵合金的制备方法,其特征在于,包括:A preparation method of a high-entropy alloy resistant to marine microbial corrosion, which is characterized in that it comprises:
    (1)将Al、Co、Cr、Fe、Ni和Cu的金属单质原料经表面预处理后,按摩尔分数比0.1:1:1:1:1:x加入到熔炼设备中,其中0.3≤x≤0.5;(1) After surface pretreatment of Al, Co, Cr, Fe, Ni and Cu metal elementary raw materials, the mole fraction ratio of 0.1:1:1:1:1:x is added to the smelting equipment, where 0.3≤x ≤0.5;
    (2)先在惰性气氛下使所述金属单质原料熔化成合金液,经冷却后得到合金锭,并将所述合金锭翻转四次以上;(2) First, melt the elemental metal raw materials into an alloy liquid under an inert atmosphere, obtain an alloy ingot after cooling, and turn the alloy ingot over four times;
    (3)重复所述步骤(2)至少两次,待所述金属单质原料熔炼均匀后,定模成型,获得耐海洋微生物腐蚀的高熵合金。(3) Repeat the step (2) at least twice, and after the elemental metal raw materials are evenly smelted, they are molded into a fixed mold to obtain a high-entropy alloy resistant to marine microbial corrosion.
  7. 如权利要求6所述的制备方法,其特征在于,所述Al、Co、Cr、Fe、Ni和Cu的金属单质原料按熔点从小到大的顺序依次堆放入所述熔炼设备中;所述Al、Co、Cr、Fe、Ni和Cu的金属单质原料的纯度均大于99.9%。The preparation method according to claim 6, wherein the metal elemental raw materials of Al, Co, Cr, Fe, Ni, and Cu are stacked in the smelting equipment in order of melting point from small to large; The purity of the simple metal raw materials of Al, Co, Cr, Fe, Ni and Cu are all greater than 99.9%.
  8. 如权利要求6所述的制备方法,其特征在于,所述耐海洋微生物腐蚀的高熵合金的晶体结构为面心立方结构。7. The preparation method of claim 6, wherein the crystal structure of the high-entropy alloy resistant to marine microbial corrosion is a face-centered cubic structure.
  9. 如权利要求6所述的制备方法,其特征在于,所述熔炼设备为非自耗真空电弧炉;所述熔炼设备熔炼所述耐海洋微生物腐蚀的高熵合金之前,先熔炼金属钛以去除所述熔炼设备中的杂质。The preparation method of claim 6, wherein the smelting equipment is a non-consumable vacuum electric arc furnace; before the smelting equipment smelts the high-entropy alloy resistant to marine microbial corrosion, the metal titanium is smelted to remove all the alloys. Describe the impurities in the smelting equipment.
  10. 如权利要求1-5任意一项所述的耐海洋微生物腐蚀的高熵合金或权利要求6-9任意一项所述制备方法制得的耐海洋微生物腐蚀的高熵合金在海洋工程装备中的应用。The high-entropy alloy resistant to marine microbial corrosion according to any one of claims 1 to 5 or the high-entropy resistant alloy resistant to marine microbial corrosion produced by the preparation method according to any one of claims 6-9 is used in marine engineering equipment. application.
PCT/CN2020/129403 2019-11-27 2020-11-17 Marine-microbial-corrosion-resistant high-entropy alloy, preparation method therefor and use thereof WO2021104108A1 (en)

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