WO2021153022A1 - Pretensioner, retractor, and seat belt device - Google Patents
Pretensioner, retractor, and seat belt device Download PDFInfo
- Publication number
- WO2021153022A1 WO2021153022A1 PCT/JP2020/045893 JP2020045893W WO2021153022A1 WO 2021153022 A1 WO2021153022 A1 WO 2021153022A1 JP 2020045893 W JP2020045893 W JP 2020045893W WO 2021153022 A1 WO2021153022 A1 WO 2021153022A1
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- WIPO (PCT)
- Prior art keywords
- elastic body
- power transmission
- piston
- pretensioner
- guide member
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R22/00—Safety belts or body harnesses in vehicles
- B60R22/34—Belt retractors, e.g. reels
- B60R22/46—Reels with means to tension the belt in an emergency by forced winding up
Definitions
- the present invention relates to a pretensioner, a retractor and a seatbelt device, and more particularly to a pretensioner, a retractor and a seatbelt device suitable for a configuration in which a power transmission member is moved by a gas generator.
- Vehicles such as automobiles are generally provided with a seatbelt device that restrains the occupant on a seat having a seating portion on which the occupant sits and a backrest portion located on the back of the occupant.
- a seatbelt device includes a webbing for restraining an occupant, a retractor for winding the webbing, a buckle arranged on the side surface of the seat, and a tongs arranged on the webbing, and the tongs are fitted to the buckle.
- the occupants are restrained in the seat by webbing.
- the retractor it is becoming common for the retractor to have a pretensioner that removes slack in the webbing in an emergency such as a vehicle collision.
- Such a patenter is powered by a power transmission member that rotates a spool that winds up a webbing, an elongated tubular pipe (guide member) that guides the power transmission member, and a working gas supplied into the pipe. It is often provided with a power transmission device including a gas generator that applies propulsive force to the transmission member (see, for example, Patent Document 1).
- Patent Document 1 proposes various means for closing the final section of the pipe with a power transmission member (mass body or drive cylinder) so that the working gas is not discharged to the outside of the pipe.
- Patent Document 2 has a configuration in which a piston provided with a deceleration element and a sealing element comes into contact with a stopper formed inside the pipe, and the stopper is plastically deformed by the deceleration element to stop the piston in the pipe. It is disclosed.
- Patent Document 1 and Patent Document 2 are both configured to completely seal the pipe with a moving body (mass body, piston, etc.) that moves along the pipe. Since the pretensioner needs to wind up the webbing instantaneously (for example, within 1 second), the kinetic energy of the moving body tends to be inevitably large.
- a moving body mass body, piston, etc.
- the present invention has been devised in view of such problems, and provides a pretensioner, a retractor, and a seatbelt device capable of alleviating restrictions on the design of a pretensioner while suppressing the release of working gas.
- the purpose is to be appreciated that the present invention has been devised in view of such problems, and provides a pretensioner, a retractor, and a seatbelt device capable of alleviating restrictions on the design of a pretensioner while suppressing the release of working gas. The purpose.
- a pretensioner including a ring gear connected to a spool for winding a webbing that restrains an occupant and a power transmission device that transmits power to the ring gear in an emergency
- the power transmission device Is a power transmission member that transmits power to the ring gear, a tubular guide member that guides the power transmission member to the ring gear, a gas generator that supplies working gas inside the guide member, and the like.
- a piston arranged between the gas generator and the power transmission member, an elastic body arranged in front of the piston, a seal member arranged on the rear side of the piston, and the guide member formed on the guide member.
- the piston includes a restraint portion for restraining the piston, the piston is provided with a through hole formed in the front-rear direction, and the elastic body is configured to be able to seal the through hole and pass through the restraint portion.
- a pretensioner characterized by that is provided.
- the elastic body may have an outer diameter smaller than the inner diameter of the guide member and may be configured to be in contact with the inner surface of the guide member during compression.
- the guide member may include an exhaust port formed on the tip side of the restraint portion.
- the elastic body may have a substantially cylindrical shape, a substantially spherical shape, or an annular shape arranged on the outer circumference of the shaft member.
- the elastic body may be provided with a recess or an annular groove formed at the rear end.
- a plurality of the elastic bodies may be arranged in the axial direction of the guide member.
- the pretensioner may be arranged between the elastic body and the power transmission member, and may include a resin protective member that protects the elastic body.
- the protective member may be configured to be connectable to the elastic body.
- the protective member may have a diameter smaller than the inner diameter of the guide member and larger than the inner diameter of the restraint portion.
- the restraint portion may be a throttle portion formed on a part of the guide member.
- the piston may be made of metal and have an outer diameter larger than the inner diameter of the restraint portion.
- the power transmission member may be made of resin and have a rod shape.
- the rear end of the power transmission member may have a spherical shape.
- a retractor characterized by having a pretensioner having the above-described configuration.
- a seatbelt device characterized by having a retractor provided with a pretensioner having the above-described configuration.
- the piston is elastic until it collides with the restraint portion.
- the through hole can be sealed by the body. Further, after the elastic body has passed through the restraint portion, the working gas can be discharged from the through hole, and the kinetic energy of the piston can be reduced. Therefore, the constraints on the design of the pretensioner can be relaxed while minimizing the emission of working gas.
- FIG. 1 It is a component development drawing which shows the retractor which concerns on one Embodiment of this invention. It is a conceptual diagram explaining the operation of an elastic body and a piston shown in FIG. 1, (A) is a state before the gas generator is activated, (B) is a state after the gas generator is activated, (C). Is a state in which the elastic body has reached the restraint portion, (D) is a state in which the piston has reached the restraint portion, and (E) is a state in which the elastic body has passed through the restraint portion. It is sectional drawing which shows the operation of the pretensioner shown in FIG. It shows the state after the operation. It is sectional drawing which shows the deformation example of the pretensioner shown in FIG.
- FIG. 1 is a component development view showing a retractor according to an embodiment of the present invention.
- 2A and 2B are conceptual diagrams for explaining the actions of the elastic body and the piston shown in FIG. 1.
- FIG. 2A is a state before the gas generator is activated
- FIG. 2B is a state after the gas generator is activated.
- (C) shows a state in which the elastic body reaches the restraint portion
- (D) shows a state in which the piston reaches the restraint portion
- (E) shows a state after the elastic body has passed through the restraint portion.
- the retractor 1 includes a spool 2 that winds up a webbing that restrains an occupant, a pretensioner 3 that winds up the webbing to remove slack in an emergency, and the like.
- the pretensioner 3 includes a ring gear 31 connected to the spool 2 and a power transmission device 32 for transmitting power to the ring gear 31 in an emergency.
- the webbing diagram is omitted.
- the power transmission device 32 includes, for example, a resin rod-shaped power transmission member 32a that transmits power to the ring gear 31, a tubular guide member 32b that guides the power transmission member 32a to the ring gear 31, and a guide member 32b.
- a gas generator 32c that supplies working gas to the inside of the piston 32c, a piston 32d arranged between the gas generator 32c and the power transmission member 32a, an elastic body 32e arranged in front of the piston 32d, and a piston 32d.
- the seal member 32f arranged on the rear side, the restraint portion 32g formed on the guide member 32b and restraining the piston 32d, and the guide member 32h that supports the power transmission member 32a at the start of meshing between the power transmission member 32a and the ring gear 31. And have.
- the spool 2 is a winding cylinder for winding the webbing, and is rotatably housed in the base frame 11 forming the skeleton of the retractor 1.
- the base frame 11 has, for example, a first end surface 111 and a second end surface 112 facing each other, and a side surface 113 connecting these end surfaces.
- the base frame 11 may include a tie plate 114 that faces the side surface 113 and is connected to the first end surface 111 and the second end surface 112.
- the spring unit 4 is arranged on the first end surface 111 side, and the pretensioner 3 and the lock mechanism 5 are arranged on the second end surface 112 side.
- the arrangement of the spring unit 4, the pretensioner 3, the lock mechanism 5, and the like is not limited to the illustrated configuration.
- the first end surface 111 of the base frame 11 is formed with an opening 111a through which the shaft portion of the spool 2 is inserted, and the second end surface 112 of the base frame 11 is formed with a pawl of the lock mechanism 5 (not shown). ) Is formed with an opening 112a having internal teeth that can be engaged with.
- a part of the pretensioner 3 (for example, the ring gear 31) is arranged inside the second end surface 112 of the base frame 11.
- a lock mechanism 5 is arranged outside the second end surface 112 of the base frame 11, and the lock mechanism 5 is housed in the retainer cover 51.
- the retainer cover 51 may be provided with a vehicle sensor 6 that detects sudden deceleration or tilt of the vehicle body.
- the vehicle sensor 6 has, for example, a spherical mass body (not shown) and a sensor lever 61 that is swung by the movement of the mass body.
- the vehicle sensor 6 may be fitted and fixed in the opening 112b formed in the second end surface 112 of the base frame 11.
- the spool 2 has a cavity in the center, and a torsion bar 21 forming an axial center may be inserted through the spool 2.
- the torsion bar 21 is connected to the locking base 52 of the locking mechanism 5 whose first end is connected to the end of the spool 2, the second end is fixed to the spool 2, and the spring core of the spring unit 4 is fixed. It is connected to the. Therefore, the spool 2 is connected to the spring unit 4 via the locking base 52 and the torsion bar 21, and is urged in the direction of winding the webbing by the spring stored in the spring unit 4.
- the means for applying the winding force to the spool 2 is not limited to the spring unit 4, and may be another means using an electric motor or the like.
- the locking base 52 is provided with a powl (not shown) arranged so as to appear and disappear from its side surface.
- a powl (not shown) arranged so as to appear and disappear from its side surface.
- the spool 2 can be held in the non-rotating state until a load equal to or higher than the threshold value is applied to the torsion bar 21. can.
- a load equal to or higher than the threshold value is generated on the torsion bar 21, the torsion bar 21 is twisted, so that the spool 2 relatively rotates and the webbing is pulled out.
- the lock mechanism 5 includes a lock gear 53 arranged so as to be adjacent to the locking base 52.
- the lock gear 53 includes a flywheel (not shown) that is swingably arranged, and when the webbing is faster than the normal pull-out speed, the flywheel swings and is formed on the retainer cover 51. Engage with the internal teeth.
- the sensor lever 61 engages with the external teeth formed on the side surface of the lock gear 53.
- the rotation of the lock gear 53 is regulated by the operation of the flywheel or the vehicle sensor 6. Then, when the rotation of the lock gear 53 is restricted, a relative rotation occurs between the locking base 52 and the lock gear 53, and the powl protrudes from the side surface portion of the locking base 52 with the relative rotation.
- the lock mechanism 5 is not limited to the illustrated configuration, and various conventionally existing configurations can be arbitrarily selected and used. Further, the spool 2 may include a shock absorbing mechanism formed by a combination of a shaft and a wire-shaped or plate-shaped plastic deformation member instead of the torsion bar 21.
- the pretensioner 3 includes, for example, a ring gear 31 having engaging teeth on the outer circumference, a power transmission device 32, a pretensioner cover 33 for storing the ring gear 31, and a pin 34 for restricting the movement of the power transmission member 32a. , Is equipped. Further, although not shown, the pretensioner 3 may include a guide spacer that forms a moving space for the power transmission member 32a in the pretensioner cover 33.
- the ring gear 31 is arranged so as to be located in the space formed between the pretensioner cover 33 and the base frame 11 (second end surface 112).
- the ring gear 31 may also be referred to as a drive wheel or a rotating member.
- the pretensioner cover 33 is arranged inside, for example, the second end surface 112 of the base frame 11. Further, the pretensioner cover 33 is fixed to the base frame 11 (second end surface 112) together with the guide member 32b or directly by, for example, a plurality of fasteners 35a to 35c.
- the power transmission device 32 is, for example, in the order of the gas generator 32c, the seal member 32f, the piston 32d, the elastic body 32e, and the power transmission member 32a from the rear end to the tip of the guide member 32b formed of the tubular pipe. Have been placed.
- the power transmission member 32a, the seal member 32f, the piston 32d, and the elastic body 32e are housed in the guide member 32b, and the guide member 32b is generated by the working gas generated from the gas generator 32c arranged at the rear end of the guide member 32b. Move inside.
- the power transmission member 32a is formed in a linear rod shape before being inserted into the guide member 32b.
- FIG. 1 shows. As shown, it is housed inside the guide member 32b in a state of following the shape of the guide member 32b.
- the guide member 32b passes through the upper part of the first end surface 111, the upper part of the tie plate 114, and the upper part of the second end surface 112, and is a corner formed by the second end surface 112 and the side surface 113. It has a curved shape that extends downward from the upper part inside the part.
- a guide member 32h is arranged at the tip of the guide member 32b. Further, at the tip of the guide member 32b, an opening 32i is formed to discharge the power transmission member 32a guided by the guide member 32h from the guide member 32b into the space formed by the pretensioner cover 33. Further, the guide member 32b includes a notch 32j that communicates from the tip of the guide member 32b to the opening 32i, and an insertion hole 32k through which the fastener 35a formed below the opening 32i is inserted.
- the opening 32i is formed at a position adjacent to the guide member 32h of the guide member 32b, and constitutes an outlet portion of the power transmission member 32a. Further, the notch portion 32j has a function of positioning the guide member 32h in the circumferential direction, and a protrusion of the guide member 32h is inserted into the notch portion 32j.
- the guide member 32h has, for example, a substantially cylindrical shape that can be inserted into the tip of the guide member 32b, and a sliding surface 32m that guides the power transmission member 32a to the opening 32i is obliquely formed at the end on the insertion side. Has been done.
- the sliding surface 32m may have a groove shape curved along the outer shape of the power transmission member 32a.
- a notch 32n through which the fastener 35a is inserted is formed in the lower part of the sliding surface 32m. Further, on the back side of the sliding surface 32m, a bolt hole 32o (see FIG. 3) for screwing a bolt (not shown) for fixing the guide member 32h and the guide member 32b to the base frame 11 (side surface 113) is formed. Has been done.
- the restraint portion 32g is a portion through which the power transmission member 32a is passed and the piston 32d is stopped in the guide member 32b.
- the restraint portion 32g is, for example, a drawing portion formed in a part of the guide member 32b, and forms a protruding convex portion inside the guide member 32b.
- the restraint portion 32g is formed by, for example, pressing a part of the outer circumference of the guide member 32b.
- the piston 32d has a head 32p having a substantially hemispherical shape and a substantially cylindrical body formed behind (planar side) the head 32p. It is a metal part composed of 32q.
- the head 32p has an outer diameter larger than the inner diameter Dr of the restraint portion 32g.
- the head 32p is provided with a through hole 32r formed in the front-rear direction. The through hole 32r is formed so as to communicate with the space formed by the body portion 32q.
- a seal member 32f is arranged on the outer circumference of the body portion 32q.
- the seal member 32f is, for example, a substantially cylindrical elastomer component.
- the outer diameter of the seal member 32f is formed to be slightly larger than the inner diameter Dp of the guide member 32b, and is press-fitted into the guide member 32b. Therefore, the seal member 32f moves while maintaining a state of being in contact with the inner surface of the guide member 32b due to the pressure of the working gas supplied from the gas generator 32c.
- the elastic body 32e is, for example, an elastomer part formed in a substantially cylindrical shape.
- the elastic body 32e has an outer diameter De smaller than the inner diameter Dp of the guide member 32b in a no-load state, and is configured to be in contact with the inner surface of the guide member 32b during compression. Further, the elastic body 32e has an elastic force that can be deformed into a shape that can pass through the restraint portion 32g at the time of compression.
- the elastic body 32e may have recesses formed at the front end and the rear end. By forming a recess at the rear end of the elastic body 32e, the piston 32d can be brought into close contact with the head 32p. Further, by forming a similar recess at the front end, the elastic body 32e can be inserted into the guide member 32b without considering the front and back.
- the elastic body 32e is inserted between the power transmission member 32a and the piston 32d in a no-load state in the state before the operation of the gas generator 32c.
- the piston 32d moves forward while contacting the rear end of the elastic body 32e as shown in FIG. 2 (B).
- the front end of the elastic body 32e comes into contact with the rear end of the power transmission member 32a.
- the seal member 32f is pressed against the head portion 32p of the piston 32d by the pressure of the working gas and is deformed to seal the gap between the guide member 32b and the piston 32d.
- the elastic body 32e is sandwiched between the power transmission member 32a and the piston 32d, compressed, and deformed so as to come into contact with the inner surface of the guide member 32b, and the power transmission member 32a moves forward together with the piston 32d. Let me. At this time, the through hole 32r of the piston 32d is sealed by the elastic body 32e.
- the through hole 32r of the piston 32d shifts to a state where it is not sealed by the elastic body 32e, and the working gas passes through the through hole 32r and is more than the piston 32d. It flows into the space in front. Further, since the elastic body 32e is restored to have a gap between the elastic body 32e and the inner surface of the guide member 32b, the working gas can be discharged to the outside from the gap between the elastic body 32e and the guide member 32b.
- the flow rate of the working gas discharged from the guide member 32b is controlled by the size of the through hole 32r and the size of the outer diameter of the elastic body 32e so that noise and smoke are not generated by the discharge of the working gas. It is restricted.
- the through hole 32r can be sealed by the elastic body 32e until the piston 32d collides with the restraint portion 32g. Further, after the elastic body 32e has passed through the restraint portion 32g, the working gas can be discharged from the through hole 32r, and the kinetic energy of the piston 32d can be reduced. Therefore, the constraints on the design of the pretensioner 3 can be relaxed while minimizing the emission of the working gas.
- 3A and 3B are cross-sectional views showing the operation of the pretensioner shown in FIG. 1, in which FIG. 3A is a state before operation, FIG. 3B is a state in which an elastic body reaches a restraint portion, and FIG. It shows the state after passing through the restraint part.
- the power transmission member 32a is housed in the guide member 32b in the state before the operation of the pretensioner 3. At this time, the tip of the power transmission member 32a is inserted to a position facing the guide member 32h.
- the pretensioner 3 In an emergency such as a vehicle collision, the pretensioner 3 operates, the working gas is supplied from the gas generator 32c into the guide member 32b, the power transmission member 32a is pushed out via the piston 32d and the elastic body 32e, and the guide member 32b Move along. At this time, the tip of the power transmission member 32a collides with the sliding surface 32m of the guide member 32h, is deflected toward the opening 32i, moves along the sliding surface 32m, and is formed on the outer circumference of the ring gear 31. It is released toward the engaged teeth.
- the pressure applied to the power transmission member 32a generally tends to be the highest at the start of meshing with the ring gear 31. Therefore, by arranging the guide member 32h, which is a high-strength component, in this portion, the load generated at the start of meshing can be effectively received.
- the power transmission member 32a released from the guide member 32b collides with the engaging teeth of the ring gear 31 and rotates the ring gear 31. After that, the power transmission member 32a moves along the passage formed by the pretensioner cover 33 while being plastically deformed by the engaging teeth of the ring gear 31.
- the kinetic energy of the piston 32d can be reduced because the working gas is discharged to the outside from the through hole 32r of the piston 32d without confining the working gas in the guide member 32b when the piston 32d is restrained. ..
- the power transmission member 32a stops when the slack of the webbing is completely wound up. Therefore, when the amount of slack of the webbing is small, the power transmission member 32a is before the piston 32d reaches the restraint portion 32g. The movement of 32a may stop.
- FIG. 4 is a cross-sectional view showing a modified example of the pretensioner shown in FIG. 1, (A) is a first modified example of a piston, (B) is a second modified example of a piston, and (C) is a modified example of the piston.
- the first deformation example of the elastic body, (D) shows the second deformation example of the elastic body.
- the first modification of the piston 32d shown in FIG. 4A is a recessed tip of the head 32p.
- the tip shape of the head 32p may be formed according to the shape of the elastic body 32e. For example, when the rear end of the elastic body 32e is flat, the tip of the head 32p may be formed flat, and when the rear end of the elastic body 32e is spherical, the tip of the head 32p may be spherical. It may be dented.
- the second modification of the piston 32d shown in FIG. 4B shows a cavity 32s formed inside the head 32p.
- the cavity 32s may communicate with the through hole 32r as shown. Further, although not shown, the cavity 32s may be formed so as to surround the outer circumference of the through hole 32r. By forming the cavity 32s in this way, the weight of the piston 32d can be reduced and the kinetic energy can be reduced.
- the first modification of the elastic body 32e shown in FIG. 4C is a spherical shape of the elastic body 32e.
- the elastic body 32e does not have to have a perfect spherical shape, and may have an elliptical shape or a cylindrical shape in which hemispheres are arranged at both ends. Further, although not shown, a cavity may be formed inside the elastic body 32e.
- the annular elastic body 32e is arranged on the outer circumference of the resin shaft member 32t.
- the shaft member 32t has an outer diameter smaller than the inner diameter Dr of the restraint portion 32g.
- the elastic body 32e can seal the through hole 32r of the piston 32d and the restraining portion 32g by forming a part of the elastic body 32e with the elastomer material even if the elastic body 32e is not entirely formed of the elastic material. May be configured to be passable.
- FIG. 5 is a cross-sectional view showing another modification of the pretensioner shown in FIG. 1, in which (A) is a state before operation and (B) is a state after an elastic body has passed through a restraint portion. , Is shown.
- the same components as those in the above-described embodiment are designated by the same reference numerals, and duplicate description will be omitted.
- an exhaust port 32u that discharges working gas is formed on the tip side of the restraining portion 32g of the guide member 32b.
- the exhaust port 32u may have, for example, a slit shape that is elongated from a position beyond the restraint portion 32g to the tip of the guide member 32b.
- the exhaust port 32u may be an opening formed in an elongated hole shape or a rectangular shape formed at a position exceeding the restraint portion 32g.
- the exhaust port 32u may be a plurality of circular openings formed from a position exceeding the restraint portion 32g toward the tip end.
- the outer diameter De of the elastic body 32e is formed to have a size equal to or larger than the inner diameter Dp of the guide member 32b. You may. At this time, the elastic body 32e is press-fitted into the guide member 32b. The elastic body 32e has an elastic force sufficient to pass through the restraint portion 32g.
- FIG. 6 is a cross-sectional view showing another embodiment of the pretensioner shown in FIG. 1, (A) is a second embodiment, (B) is a third embodiment, and (C) is a fourth embodiment.
- the embodiment is shown.
- 7A and 7B are cross-sectional views showing another embodiment of the pretensioner shown in FIG. 1, in which FIG. 7A is a fifth embodiment, FIG. 7B is a sixth embodiment, and FIG. 7C is a seventh embodiment. Is shown.
- the same components as those in the above-described embodiment are designated by the same reference numerals, and duplicate description will be omitted.
- the rear end 321 (end portion on the elastic body 32e side) of the power transmission member 32a is formed in a spherical shape.
- the elastic body 32e is pressed against the rear end 321 of the power transmission member 32a by the working gas. Therefore, when the power transmission member 32a has a corner at the rear end 321, stress concentration may occur in the elastic body 32e.
- the "spherical shape" does not have to be a spherical shape of a true sphere, and means a smooth shape without corners.
- a spacer 322 that fills the gap may be arranged.
- the spacer 322 is composed of, for example, a metal coil spring.
- the pretensioner 3 according to the third embodiment shown in FIG. 6 (B) is an improvement of the elastic body 32e shown in FIG. 4 (D) to be the elastic body 32e of the pretensioner 3 shown in FIG. 6 (A). It was used.
- the elastic body 32e shown in FIG. 6B includes a shaft member 32t, and the shaft member 32t has an annular diameter-expanded portion at a front end (end on the power transmission member 32a side) and a rear end (end on the piston 32d side).
- the enlarged diameter portion on the rear end side is formed to have a smaller diameter than the enlarged diameter portion on the front end side. With such a configuration, the elastic body 32e can be easily inserted.
- the enlarged diameter portion may be formed with a recess that can make surface contact with the rear end 321 of the power transmission member 32a.
- a plurality of elastic bodies 32e are arranged in the axial direction of the guide member 32b.
- two elastic bodies 32e of the same material and the same shape are prepared and inserted into the guide member 32b side by side in the front-rear direction.
- the preceding elastic body 32e can be used as a protective member for the trailing elastic body 32e.
- the plurality of elastic bodies 32e may be made of different materials or may have different shapes. Further, the number of elastic bodies 32e may be three or more.
- the pretensioner 3 according to the fifth embodiment shown in FIG. 7 (A) is arranged between the elastic body 32e and the power transmission member 32a, and includes a resin protective member 323 that protects the elastic body 32e.
- the protective member 323 is made of, for example, the same material as the power transmission member 32a.
- the protective member 323 has, for example, a substantially T-shaped cross section, and includes a recess 323a that can come into surface contact with the rear end 321 of the power transmission member 32a, and a protrusion 323b that can be locked to the elastic body 32e.
- the recess 323a may be omitted.
- the elastic body 32e is provided with a fastening hole 324 into which the protrusion 323b can be inserted.
- the protective member 323 can be connected to the elastic body 32e by forming the entrance of the fastening hole 324 narrowly and forming the tip of the protrusion 323b thick. By integrating the elastic body 32e and the protective member 323 in this way, it is possible to facilitate handling when assembling the pretensioner 3.
- the protective member 323 is not necessarily a component that must be connected to the elastic body 32e, and the shapes of the protrusion 323b and the fastening hole 324 may be changed, or the protrusion 323b and the fastening hole 324 may be omitted, if necessary. You may.
- the diameter of the protective member 323 is formed to be slightly smaller than the inner diameter Dp of the guide member 32b.
- the diameter of the protective member 323 may be larger or smaller than the inner diameter Dr of the restraint portion 32g.
- the pretensioner 3 according to the sixth embodiment shown in FIG. 7 (B) has a recess 325 formed at the rear end of the elastic body 32e shown in FIG. 7 (A). Further, the pretensioner 3 according to the seventh embodiment shown in FIG. 7 (C) has an annular groove portion 326 formed at the rear end of the elastic body 32e shown in FIG. 7 (A).
- FIG. 8 is an overall configuration diagram showing a seatbelt device according to an embodiment of the present invention.
- components other than the seatbelt device are shown by alternate long and short dash lines.
- the seatbelt device 100 includes a webbing W for restraining an occupant, a retractor 1 for winding the webbing W, a guide anchor 101 provided on the vehicle body side for guiding the webbing W, and the like.
- the retractor 1 includes, for example, a belt anchor 102 for fixing the webbing W to the vehicle body side, a buckle 103 arranged on the side surface of the seat S, and a tongs 104 arranged on the webbing W. have.
- the seat S includes, for example, a seat portion S1 on which the occupant sits, a backrest portion S2 located on the back surface of the occupant, and a headrest portion S3 that supports the occupant's head.
- the retractor 1 is built in, for example, the B-pillar R of the vehicle body. Further, in general, the buckle 103 is often arranged on the side surface of the seat portion S1, and the belt anchor 102 is often arranged on the lower surface of the seat portion S1. Further, the guide anchor 101 is often arranged on the B pillar R. One end of the webbing W is connected to the belt anchor 102, and the other end is connected to the retractor 1 via the guide anchor 101.
- the webbing W is pulled out from the retractor 1 while sliding the insertion hole of the guide anchor 101. Further, when the occupant wears the seatbelt or releases the seatbelt when getting off, the webbing W is wound up by the action of the spring unit 4 of the retractor 1 until a certain load is applied.
- the above-mentioned seatbelt device 100 is a normal seatbelt device in the front seat to which the retractor 1 according to the above-described embodiment is applied. Therefore, according to the seatbelt device 100 according to the present embodiment, the through hole can be sealed by the elastic body 32e until the piston 32d collides with the restraint portion 32g, and the elastic body 32e holds the restraint portion 32g. After passing through, the working gas can be discharged from the through hole 32r, and the kinetic energy of the piston can be reduced.
- the seatbelt device 100 according to the present embodiment is not limited to the application to the front seats, and can be easily applied to the rear seats by omitting the guide anchor 101, for example. Further, the seatbelt device 100 according to the present embodiment can be used for vehicles other than vehicles.
- the power transmission member 32a may have a metal sphere (ball) shape or a rack and pinion. It may be an and pinion drive type rack.
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- Automotive Seat Belt Assembly (AREA)
Abstract
Provided are a pretensioner, a retractor, and a seat belt device with which constraints on the design of the pretensioner can be relaxed while the release of working gas is minimized. A motive power transmission device 32 comprises a resin-made, rod-shaped motive power transmission member 32a that transmits motive power to a ring gear 31, a tubular guiding member 32b that guides the motive power transmission member 32a to the ring gear 31, a gas generator 32c that supplies working gas to the interior of the guiding member 32b, a piston 32d positioned between the gas generator 32c and the motive power transmission member 32a, an elastic body 32e positioned in front of the piston 32d, a seal member 32f positioned on the rear side of the piston 32d, and a restraining part 32g that restrains the piston 32d formed in the guiding member 32b.
Description
本発明は、プリテンショナ、リトラクタ及びシートベルト装置に関し、特に、ガス発生器により動力伝達部材を移動させる構成に適した、プリテンショナ、リトラクタ及びシートベルト装置に関する。
The present invention relates to a pretensioner, a retractor and a seatbelt device, and more particularly to a pretensioner, a retractor and a seatbelt device suitable for a configuration in which a power transmission member is moved by a gas generator.
自動車等の車両には、一般に、乗員が着座する腰掛部と乗員の背面に位置する背もたれ部とを備えたシートに乗員を拘束するシートベルト装置が設けられている。かかるシートベルト装置は、乗員を拘束するウェビングと、ウェビングの巻き取りを行うリトラクタと、シートの側面に配置されたバックルと、ウェビングに配置されたトングとを含み、トングをバックルに嵌着させることによってウェビングにより乗員をシートに拘束している。また、リトラクタは、車両衝突時等の緊急時にウェビングの弛みを除去するプリテンショナを有していることが一般的になってきている。
Vehicles such as automobiles are generally provided with a seatbelt device that restrains the occupant on a seat having a seating portion on which the occupant sits and a backrest portion located on the back of the occupant. Such a seatbelt device includes a webbing for restraining an occupant, a retractor for winding the webbing, a buckle arranged on the side surface of the seat, and a tongs arranged on the webbing, and the tongs are fitted to the buckle. The occupants are restrained in the seat by webbing. Further, it is becoming common for the retractor to have a pretensioner that removes slack in the webbing in an emergency such as a vehicle collision.
かかるプリテンショナは、ウェビングの巻き取りを行うスプールを回転させる動力伝達部材と、該動力伝達部材を案内する細長い筒形状のパイプ(案内部材)と、該パイプ内に作動ガスを供給することによって動力伝達部材に推進力を付与するガス発生器と、を含む動力伝達装置を備えていることが多い(例えば、特許文献1参照)。
Such a patenter is powered by a power transmission member that rotates a spool that winds up a webbing, an elongated tubular pipe (guide member) that guides the power transmission member, and a working gas supplied into the pipe. It is often provided with a power transmission device including a gas generator that applies propulsive force to the transmission member (see, for example, Patent Document 1).
特許文献1に記載されたように、プリテンショナの作動時に動力伝達部材が全てパイプから排出された場合には、作動ガスが外部に放出され、騒音や硝煙が発生する可能性がある。そこで、特許文献1には、作動ガスがパイプの外部に放出されないように、動力伝達部材(質量体又は駆動シリンダ)でパイプの最終セクションを閉鎖する手段が種々提案されている。
As described in Patent Document 1, when all the power transmission members are discharged from the pipe when the pretensioner is operated, the working gas may be released to the outside, and noise and smoke may be generated. Therefore, Patent Document 1 proposes various means for closing the final section of the pipe with a power transmission member (mass body or drive cylinder) so that the working gas is not discharged to the outside of the pipe.
ところで、近年、プリテンショナの動力伝達部材として、樹脂製の細長いロッド形状の部品を用いることが研究・開発されている。例えば、特許文献2には、減速要素及び密封要素を備えたピストンが、パイプの内側に形成されたストッパーに接触し、減速要素によってストッパーを塑性変形させることによってピストンをパイプ内で停止させる構成が開示されている。
By the way, in recent years, it has been researched and developed to use a resin-made elongated rod-shaped part as a power transmission member of a pretensioner. For example, Patent Document 2 has a configuration in which a piston provided with a deceleration element and a sealing element comes into contact with a stopper formed inside the pipe, and the stopper is plastically deformed by the deceleration element to stop the piston in the pipe. It is disclosed.
特許文献1及び特許文献2に記載された発明は、何れもパイプに沿って移動する移動体(質量体、ピストン等)によりパイプを完全に密封するように構成されている。プリテンショナは瞬間的(例えば、1秒以内)にウェビングを巻き取る必要があることから、移動体の運動エネルギーは必然的に大きくなりやすい。
The inventions described in Patent Document 1 and Patent Document 2 are both configured to completely seal the pipe with a moving body (mass body, piston, etc.) that moves along the pipe. Since the pretensioner needs to wind up the webbing instantaneously (for example, within 1 second), the kinetic energy of the moving body tends to be inevitably large.
したがって、移動体を完全にパイプ内で停止させるためには、移動体とストッパーとの衝突時に移動体の運動エネルギーに対抗し得る構造に設計しなければならず、プリテンショナの設計に対する制約条件が厳しいという問題がある。
Therefore, in order to completely stop the moving body in the pipe, it is necessary to design a structure that can counter the kinetic energy of the moving body at the time of collision between the moving body and the stopper, which is a constraint on the design of the pretensioner. There is a problem of being severe.
本発明はかかる問題点に鑑み創案されたものであり、作動ガスの放出を抑制しつつプリテンショナの設計に対する制約条件を緩和することができる、プリテンショナ、リトラクタ及びシートベルト装置を提供することを目的とする。
The present invention has been devised in view of such problems, and provides a pretensioner, a retractor, and a seatbelt device capable of alleviating restrictions on the design of a pretensioner while suppressing the release of working gas. The purpose.
本発明によれば、乗員を拘束するウェビングの巻き取りを行うスプールに接続されたリングギアと、緊急時に前記リングギアに動力を伝達する動力伝達装置と、を含むプリテンショナにおいて、前記動力伝達装置は、前記リングギアに動力を伝達する動力伝達部材と、該動力伝達部材を前記リングギアに案内する筒形状の案内部材と、該案内部材の内部に作動ガスを供給するガス発生器と、該ガス発生器と前記動力伝達部材との間に配置されたピストンと、該ピストンの前方に配置された弾性体と、前記ピストンの後方側に配置されたシール部材と、前記案内部材に形成され前記ピストンを拘束する拘束部と、を含み、前記ピストンは、前後方向に形成された貫通孔を備え、前記弾性体は、前記貫通孔を封止可能かつ前記拘束部を通過可能に構成されている、ことを特徴とするプリテンショナが提供される。
According to the present invention, in a pretensioner including a ring gear connected to a spool for winding a webbing that restrains an occupant and a power transmission device that transmits power to the ring gear in an emergency, the power transmission device. Is a power transmission member that transmits power to the ring gear, a tubular guide member that guides the power transmission member to the ring gear, a gas generator that supplies working gas inside the guide member, and the like. A piston arranged between the gas generator and the power transmission member, an elastic body arranged in front of the piston, a seal member arranged on the rear side of the piston, and the guide member formed on the guide member. The piston includes a restraint portion for restraining the piston, the piston is provided with a through hole formed in the front-rear direction, and the elastic body is configured to be able to seal the through hole and pass through the restraint portion. , A pretensioner characterized by that is provided.
前記弾性体は、前記案内部材の内径よりも小さい外径を有し、圧縮時に前記案内部材の内面に接触可能に構成されていてもよい。
The elastic body may have an outer diameter smaller than the inner diameter of the guide member and may be configured to be in contact with the inner surface of the guide member during compression.
前記案内部材は、前記拘束部よりも先端側に形成された排気口を備えていてもよい。
The guide member may include an exhaust port formed on the tip side of the restraint portion.
前記弾性体は、略円柱形状、略球形状又は軸部材の外周に配置された環状の何れかであってもよい。
The elastic body may have a substantially cylindrical shape, a substantially spherical shape, or an annular shape arranged on the outer circumference of the shaft member.
前記弾性体は、後端に形成された凹部又は環状の溝部を備えていてもよい。
The elastic body may be provided with a recess or an annular groove formed at the rear end.
前記弾性体は、前記案内部材の軸方向に複数配置されていてもよい。
A plurality of the elastic bodies may be arranged in the axial direction of the guide member.
前記プリテンショナは、前記弾性体と前記動力伝達部材との間に配置され、前記弾性体を保護する樹脂製の保護部材を備えていてもよい。
The pretensioner may be arranged between the elastic body and the power transmission member, and may include a resin protective member that protects the elastic body.
前記保護部材は、前記弾性体と連結可能に構成されていてもよい。
The protective member may be configured to be connectable to the elastic body.
前記保護部材は、案内部材の内径よりも小さく拘束部の内径よりも大きい径を有していてもよい。
The protective member may have a diameter smaller than the inner diameter of the guide member and larger than the inner diameter of the restraint portion.
前記拘束部は、前記案内部材の一部に形成された絞り部であってもよい。
The restraint portion may be a throttle portion formed on a part of the guide member.
前記ピストンは、金属製であって前記拘束部の内径よりも大きな外径を有していてもよい。
The piston may be made of metal and have an outer diameter larger than the inner diameter of the restraint portion.
前記動力伝達部材は、樹脂製であってロッド形状を有していてもよい。
The power transmission member may be made of resin and have a rod shape.
前記動力伝達部材は、後端が球面形状を有していてもよい。
The rear end of the power transmission member may have a spherical shape.
また、本発明によれば、上述した構成のプリテンショナを備えることを特徴とするリトラクタが提供される。
Further, according to the present invention, there is provided a retractor characterized by having a pretensioner having the above-described configuration.
また、本発明によれば、上述した構成のプリテンショナを備えたリトラクタを有する、ことを特徴とするシートベルト装置が提供される。
Further, according to the present invention, there is provided a seatbelt device characterized by having a retractor provided with a pretensioner having the above-described configuration.
上述した本発明に係るプリテンショナ、リトラクタ及びシートベルト装置によれば、ピストンに貫通孔を形成し、ピストンの前方に弾性体を配置したことにより、ピストンが拘束部に衝突するまでの間は弾性体により貫通孔を封止することができる。また、弾性体が拘束部を通過した後は貫通孔から作動ガスを放出することができ、ピストンの運動エネルギーを低減することができる。したがって、作動ガスの放出を最小限に抑制しつつプリテンショナの設計に対する制約条件を緩和することができる。
According to the pretensioner, retractor and seatbelt device according to the present invention described above, by forming a through hole in the piston and arranging an elastic body in front of the piston, the piston is elastic until it collides with the restraint portion. The through hole can be sealed by the body. Further, after the elastic body has passed through the restraint portion, the working gas can be discharged from the through hole, and the kinetic energy of the piston can be reduced. Therefore, the constraints on the design of the pretensioner can be relaxed while minimizing the emission of working gas.
以下、本発明の実施形態について図1~図8を用いて説明する。ここで、図1は、本発明の一実施形態に係るリトラクタを示す部品展開図である。図2は、図1に示した弾性体及びピストンの作用を説明する概念図であり、(A)はガス発生器が作動する前の状態、(B)はガス発生器が作動した後の状態、(C)は弾性体が拘束部に到達した状態、(D)はピストンが拘束部に到達した状態、(E)は弾性体が拘束部を通過した後の状態、を示している。
Hereinafter, embodiments of the present invention will be described with reference to FIGS. 1 to 8. Here, FIG. 1 is a component development view showing a retractor according to an embodiment of the present invention. 2A and 2B are conceptual diagrams for explaining the actions of the elastic body and the piston shown in FIG. 1. FIG. 2A is a state before the gas generator is activated, and FIG. 2B is a state after the gas generator is activated. , (C) shows a state in which the elastic body reaches the restraint portion, (D) shows a state in which the piston reaches the restraint portion, and (E) shows a state after the elastic body has passed through the restraint portion.
本発明の一実施形態に係るリトラクタ1は、図1に示したように、乗員を拘束するウェビングの巻き取りを行うスプール2と、緊急時にウェビングを巻き取って弛みを除去するプリテンショナ3と、を含み、プリテンショナ3は、スプール2に接続されたリングギア31と、緊急時にリングギア31に動力を伝達する動力伝達装置32と、を含んでいる。なお、図1において、ウェビングの図は省略してある。
As shown in FIG. 1, the retractor 1 according to the embodiment of the present invention includes a spool 2 that winds up a webbing that restrains an occupant, a pretensioner 3 that winds up the webbing to remove slack in an emergency, and the like. The pretensioner 3 includes a ring gear 31 connected to the spool 2 and a power transmission device 32 for transmitting power to the ring gear 31 in an emergency. In FIG. 1, the webbing diagram is omitted.
動力伝達装置32は、例えば、リングギア31に動力を伝達する樹脂製のロッド形状の動力伝達部材32aと、動力伝達部材32aをリングギア31に案内する筒形状の案内部材32bと、案内部材32bの内部に作動ガスを供給するガス発生器32cと、ガス発生器32cと動力伝達部材32aとの間に配置されたピストン32dと、ピストン32dの前方に配置された弾性体32eと、ピストン32dの後方側に配置されたシール部材32fと、案内部材32bに形成されピストン32dを拘束する拘束部32gと、動力伝達部材32aとリングギア31との噛合開始時に動力伝達部材32aを支持するガイド部材32hと、を備えている。
The power transmission device 32 includes, for example, a resin rod-shaped power transmission member 32a that transmits power to the ring gear 31, a tubular guide member 32b that guides the power transmission member 32a to the ring gear 31, and a guide member 32b. A gas generator 32c that supplies working gas to the inside of the piston 32c, a piston 32d arranged between the gas generator 32c and the power transmission member 32a, an elastic body 32e arranged in front of the piston 32d, and a piston 32d. The seal member 32f arranged on the rear side, the restraint portion 32g formed on the guide member 32b and restraining the piston 32d, and the guide member 32h that supports the power transmission member 32a at the start of meshing between the power transmission member 32a and the ring gear 31. And have.
スプール2は、ウェビングを巻き取る巻胴であり、リトラクタ1の骨格を形成するベースフレーム11内に回転可能に収容されている。ベースフレーム11は、例えば、対峙する第一端面111及び第二端面112と、これらの端面を連結する側面113と、を有している。ベースフレーム11は、側面113と対峙し第一端面111及び第二端面112に接続されるタイプレート114を備えていてもよい。
The spool 2 is a winding cylinder for winding the webbing, and is rotatably housed in the base frame 11 forming the skeleton of the retractor 1. The base frame 11 has, for example, a first end surface 111 and a second end surface 112 facing each other, and a side surface 113 connecting these end surfaces. The base frame 11 may include a tie plate 114 that faces the side surface 113 and is connected to the first end surface 111 and the second end surface 112.
また、例えば、第一端面111側にスプリングユニット4が配置され、第二端面112側にプリテンショナ3及びロック機構5が配置される。なお、スプリングユニット4、プリテンショナ3、ロック機構5等の配置は、図示した構成に限定されるものではない。
Further, for example, the spring unit 4 is arranged on the first end surface 111 side, and the pretensioner 3 and the lock mechanism 5 are arranged on the second end surface 112 side. The arrangement of the spring unit 4, the pretensioner 3, the lock mechanism 5, and the like is not limited to the illustrated configuration.
また、ベースフレーム11の第一端面111には、スプール2の軸部を挿通する開口部111aが形成されており、ベースフレーム11の第二端面112には、ロック機構5のパウル(図示せず)と係合可能な内歯を有する開口部112aが形成されている。また、ベースフレーム11の第二端面112の内側には、プリテンショナ3の一部(例えば、リングギア31)が配置される。また、ベースフレーム11の第二端面112の外側にはロック機構5が配置され、ロック機構5はリテーナカバー51内に収容される。
Further, the first end surface 111 of the base frame 11 is formed with an opening 111a through which the shaft portion of the spool 2 is inserted, and the second end surface 112 of the base frame 11 is formed with a pawl of the lock mechanism 5 (not shown). ) Is formed with an opening 112a having internal teeth that can be engaged with. Further, a part of the pretensioner 3 (for example, the ring gear 31) is arranged inside the second end surface 112 of the base frame 11. Further, a lock mechanism 5 is arranged outside the second end surface 112 of the base frame 11, and the lock mechanism 5 is housed in the retainer cover 51.
リテーナカバー51には、車体の急減速や傾きを検出するビークルセンサ6が配置されていてもよい。ビークルセンサ6は、例えば、球形の質量体(図示せず)と、質量体の移動によって揺動されるセンサレバー61と、を有している。ビークルセンサ6は、ベースフレーム11の第二端面112に形成した開口部112bに嵌め込まれて固定されていてもよい。
The retainer cover 51 may be provided with a vehicle sensor 6 that detects sudden deceleration or tilt of the vehicle body. The vehicle sensor 6 has, for example, a spherical mass body (not shown) and a sensor lever 61 that is swung by the movement of the mass body. The vehicle sensor 6 may be fitted and fixed in the opening 112b formed in the second end surface 112 of the base frame 11.
スプール2は、中心部に空洞を有し、軸心を形成するトーションバー21が挿通されていてもよい。トーションバー21は、第一端部がスプール2の端部に接続されたロック機構5のロッキングベース52に接続されており、第二端部がスプール2に固定されるとともにスプリングユニット4のスプリングコアに接続されている。したがって、スプール2は、ロッキングベース52及びトーションバー21を介して、スプリングユニット4に接続されており、スプリングユニット4に格納されたゼンマイバネによりウェビングを巻き取る方向に付勢されている。
The spool 2 has a cavity in the center, and a torsion bar 21 forming an axial center may be inserted through the spool 2. The torsion bar 21 is connected to the locking base 52 of the locking mechanism 5 whose first end is connected to the end of the spool 2, the second end is fixed to the spool 2, and the spring core of the spring unit 4 is fixed. It is connected to the. Therefore, the spool 2 is connected to the spring unit 4 via the locking base 52 and the torsion bar 21, and is urged in the direction of winding the webbing by the spring stored in the spring unit 4.
なお、スプール2に巻き取り力を付与する手段は、スプリングユニット4に限定されるものではなく、電動モータ等を用いた他の手段であってもよい。
The means for applying the winding force to the spool 2 is not limited to the spring unit 4, and may be another means using an electric motor or the like.
ロッキングベース52は、その側面部から出没可能に配置されたパウル(図示せず)を備えている。ロック機構5の作動時には、パウルをロッキングベース52の側面部から突出させることにより、ベースフレーム11の開口部112aに形成された内歯に係合させ、ロッキングベース52のウェビング引き出し方向の回転を拘束する。
The locking base 52 is provided with a powl (not shown) arranged so as to appear and disappear from its side surface. When the locking mechanism 5 is activated, the poul is projected from the side surface of the locking base 52 to engage with the internal teeth formed in the opening 112a of the base frame 11 and restrain the rotation of the locking base 52 in the webbing pull-out direction. do.
したがって、ロック機構5が作動した状態で、ウェビング引き出し方向に荷重が負荷された場合であっても、トーションバー21に閾値以上の荷重が生じるまでは、スプール2を非回転状態に保持することができる。そして、トーションバー21に閾値以上の荷重が生じた場合には、トーションバー21が捻れることによって、スプール2が相対的に回転運動を生じ、ウェビングが引き出される。
Therefore, even when a load is applied in the webbing pull-out direction while the lock mechanism 5 is activated, the spool 2 can be held in the non-rotating state until a load equal to or higher than the threshold value is applied to the torsion bar 21. can. When a load equal to or higher than the threshold value is generated on the torsion bar 21, the torsion bar 21 is twisted, so that the spool 2 relatively rotates and the webbing is pulled out.
また、ロック機構5は、ロッキングベース52に隣接するように配置されたロックギア53を備えている。ロックギア53は、揺動可能に配置されたフライホイール(図示せず)を備えており、ウェビングが通常の引き出し速度よりも早い場合には、フライホイールが揺動してリテーナカバー51に形成された内歯に係合する。また、ビークルセンサ6が作動した場合には、センサレバー61がロックギア53の側面に形成された外歯に係合する。
Further, the lock mechanism 5 includes a lock gear 53 arranged so as to be adjacent to the locking base 52. The lock gear 53 includes a flywheel (not shown) that is swingably arranged, and when the webbing is faster than the normal pull-out speed, the flywheel swings and is formed on the retainer cover 51. Engage with the internal teeth. When the vehicle sensor 6 is activated, the sensor lever 61 engages with the external teeth formed on the side surface of the lock gear 53.
このように、ロックギア53は、フライホイール又はビークルセンサ6の作動により回転が規制される。そして、ロックギア53の回転が規制されると、ロッキングベース52とロックギア53との間に相対回転が生じ、この相対回転に伴ってパウルがロッキングベース52の側面部から突出される。
In this way, the rotation of the lock gear 53 is regulated by the operation of the flywheel or the vehicle sensor 6. Then, when the rotation of the lock gear 53 is restricted, a relative rotation occurs between the locking base 52 and the lock gear 53, and the powl protrudes from the side surface portion of the locking base 52 with the relative rotation.
なお、ロック機構5は、図示した構成に限定されるものではなく、従来から存在している種々の構成のものを任意に選択して使用することができる。また、スプール2は、トーションバー21の代わりに、シャフトとワイヤ状又はプレート状の塑性変形部材との組み合わせによって構成される衝撃吸収機構を備えていてもよい。
The lock mechanism 5 is not limited to the illustrated configuration, and various conventionally existing configurations can be arbitrarily selected and used. Further, the spool 2 may include a shock absorbing mechanism formed by a combination of a shaft and a wire-shaped or plate-shaped plastic deformation member instead of the torsion bar 21.
プリテンショナ3は、例えば、外周に係合歯を備えたリングギア31と、動力伝達装置32と、リングギア31を格納するプリテンショナカバー33と、動力伝達部材32aの移動を規制するピン34と、を備えている。また、図示しないが、プリテンショナ3は、プリテンショナカバー33内において、動力伝達部材32aの移動空間を形成するガイドスペーサを備えていてもよい。
The pretensioner 3 includes, for example, a ring gear 31 having engaging teeth on the outer circumference, a power transmission device 32, a pretensioner cover 33 for storing the ring gear 31, and a pin 34 for restricting the movement of the power transmission member 32a. , Is equipped. Further, although not shown, the pretensioner 3 may include a guide spacer that forms a moving space for the power transmission member 32a in the pretensioner cover 33.
リングギア31は、プリテンショナカバー33とベースフレーム11(第二端面112)との間に形成された空間に位置するように配置される。なお、リングギア31は駆動輪や回転部材と称することもある。
The ring gear 31 is arranged so as to be located in the space formed between the pretensioner cover 33 and the base frame 11 (second end surface 112). The ring gear 31 may also be referred to as a drive wheel or a rotating member.
プリテンショナカバー33は、例えば、ベースフレーム11の第二端面112の内側に配置される。また、プリテンショナカバー33は、例えば、複数の留め具35a~35cにより、案内部材32bとともに又は直にベースフレーム11(第二端面112)に固定される。
The pretensioner cover 33 is arranged inside, for example, the second end surface 112 of the base frame 11. Further, the pretensioner cover 33 is fixed to the base frame 11 (second end surface 112) together with the guide member 32b or directly by, for example, a plurality of fasteners 35a to 35c.
動力伝達装置32は、例えば、筒形状のパイプによって構成される案内部材32bの後端から先端に向かって、ガス発生器32c、シール部材32f、ピストン32d、弾性体32e、動力伝達部材32aの順に配置されている。動力伝達部材32a、シール部材32f、ピストン32d及び弾性体32eは、案内部材32b内に収容されており、案内部材32bの後端に配置されたガス発生器32cから発生した作動ガスによって案内部材32b内を移動する。
The power transmission device 32 is, for example, in the order of the gas generator 32c, the seal member 32f, the piston 32d, the elastic body 32e, and the power transmission member 32a from the rear end to the tip of the guide member 32b formed of the tubular pipe. Have been placed. The power transmission member 32a, the seal member 32f, the piston 32d, and the elastic body 32e are housed in the guide member 32b, and the guide member 32b is generated by the working gas generated from the gas generator 32c arranged at the rear end of the guide member 32b. Move inside.
動力伝達部材32aは、案内部材32bに挿入する前の状態では、直線形状を有する棒状に形成されており、例えば、案内部材32bの先端側から案内部材32b内に圧入することによって、図1に示したように、案内部材32bの形状に沿った状態で案内部材32bの内部に収容される。
The power transmission member 32a is formed in a linear rod shape before being inserted into the guide member 32b. For example, by press-fitting the power transmission member 32a into the guide member 32b from the tip side of the guide member 32b, FIG. 1 shows. As shown, it is housed inside the guide member 32b in a state of following the shape of the guide member 32b.
案内部材32bは、例えば、図1に示したように、第一端面111の上部、タイプレート114の上部、第二端面112の上部を通り、第二端面112及び側面113によって形成される角隅部内側の上部から下方に向かって延設するように湾曲した形状を有している。
As shown in FIG. 1, the guide member 32b passes through the upper part of the first end surface 111, the upper part of the tie plate 114, and the upper part of the second end surface 112, and is a corner formed by the second end surface 112 and the side surface 113. It has a curved shape that extends downward from the upper part inside the part.
案内部材32bの先端部には、ガイド部材32hが配置される。また、案内部材32bの先端部には、ガイド部材32hに案内された動力伝達部材32aを案内部材32bからプリテンショナカバー33により形成された空間に放出する開口部32iが形成されている。また、案内部材32bは、案内部材32bの先端部から開口部32iまで連通する切欠部32jと、開口部32iの下方に形成された留め具35aを挿通する挿通孔32kと、を備えている。
A guide member 32h is arranged at the tip of the guide member 32b. Further, at the tip of the guide member 32b, an opening 32i is formed to discharge the power transmission member 32a guided by the guide member 32h from the guide member 32b into the space formed by the pretensioner cover 33. Further, the guide member 32b includes a notch 32j that communicates from the tip of the guide member 32b to the opening 32i, and an insertion hole 32k through which the fastener 35a formed below the opening 32i is inserted.
開口部32iは、案内部材32bのガイド部材32hと隣接する位置に形成されており、動力伝達部材32aの出口部を構成している。また、切欠部32jは、ガイド部材32hの周方向の位置決めをする機能を有し、切欠部32jにはガイド部材32hの突起部が挿入される。
The opening 32i is formed at a position adjacent to the guide member 32h of the guide member 32b, and constitutes an outlet portion of the power transmission member 32a. Further, the notch portion 32j has a function of positioning the guide member 32h in the circumferential direction, and a protrusion of the guide member 32h is inserted into the notch portion 32j.
ガイド部材32hは、例えば、案内部材32bの先端部に挿入可能な略円柱形状を有し、その挿入側の端部に動力伝達部材32aを開口部32iに案内する摺動面32mが斜めに形成されている。摺動面32mは、動力伝達部材32aの外形に沿って湾曲した溝形状を有していてもよい。
The guide member 32h has, for example, a substantially cylindrical shape that can be inserted into the tip of the guide member 32b, and a sliding surface 32m that guides the power transmission member 32a to the opening 32i is obliquely formed at the end on the insertion side. Has been done. The sliding surface 32m may have a groove shape curved along the outer shape of the power transmission member 32a.
また、摺動面32mの下部には、留め具35aを挿通する切欠部32nが形成されている。また、摺動面32mの背面側には、ガイド部材32h及び案内部材32bをベースフレーム11(側面113)に固定するボルト(図示せず)を螺合させるボルト穴32o(図3参照)が形成されている。
Further, a notch 32n through which the fastener 35a is inserted is formed in the lower part of the sliding surface 32m. Further, on the back side of the sliding surface 32m, a bolt hole 32o (see FIG. 3) for screwing a bolt (not shown) for fixing the guide member 32h and the guide member 32b to the base frame 11 (side surface 113) is formed. Has been done.
拘束部32gは、動力伝達部材32aを通過させ、ピストン32dを案内部材32b内で停止させる部分である。拘束部32gは、例えば、案内部材32bの一部に形成された絞り部であり、案内部材32bの内側の突出した凸部を形成している。拘束部32gは、例えば、案内部材32bの外周の一部をプレスすることによって形成される。
The restraint portion 32g is a portion through which the power transmission member 32a is passed and the piston 32d is stopped in the guide member 32b. The restraint portion 32g is, for example, a drawing portion formed in a part of the guide member 32b, and forms a protruding convex portion inside the guide member 32b. The restraint portion 32g is formed by, for example, pressing a part of the outer circumference of the guide member 32b.
ピストン32dは、例えば、図1及び図2(A)に示したように、略半球体形状を有する頭部32pと、頭部32pの後方(平面側)に形成された略円筒形状の胴部32qと、により構成される金属製の部品である。頭部32pは、拘束部32gの内径Drよりも大きな外径を有している。頭部32pは、前後方向に形成された貫通孔32rを備えている。貫通孔32rは、胴部32qにより形成された空間と連通するように形成されている。
As shown in FIGS. 1 and 2 (A), for example, the piston 32d has a head 32p having a substantially hemispherical shape and a substantially cylindrical body formed behind (planar side) the head 32p. It is a metal part composed of 32q. The head 32p has an outer diameter larger than the inner diameter Dr of the restraint portion 32g. The head 32p is provided with a through hole 32r formed in the front-rear direction. The through hole 32r is formed so as to communicate with the space formed by the body portion 32q.
胴部32qの外周には、シール部材32fが配置される。シール部材32fは、例えば、略円筒形状のエラストマー製の部品である。シール部材32fの外径は、例えば、案内部材32bの内径Dpよりも僅かに大きく形成されており、案内部材32b内に圧入される。したがって、シール部材32fは、ガス発生器32cから供給された作動ガスの圧力によって案内部材32bの内面に接触した状態を保持しながら移動する。
A seal member 32f is arranged on the outer circumference of the body portion 32q. The seal member 32f is, for example, a substantially cylindrical elastomer component. The outer diameter of the seal member 32f is formed to be slightly larger than the inner diameter Dp of the guide member 32b, and is press-fitted into the guide member 32b. Therefore, the seal member 32f moves while maintaining a state of being in contact with the inner surface of the guide member 32b due to the pressure of the working gas supplied from the gas generator 32c.
弾性体32eは、例えば、略円柱形状に形成されたエラストマー製の部品である。弾性体32eは、無負荷状態において案内部材32bの内径Dpよりも小さい外径Deを有し、圧縮時に案内部材32bの内面に接触可能に構成されている。また、弾性体32eは、圧縮時に拘束部32gを通過可能な形状に変形可能な弾性力を備えている。
The elastic body 32e is, for example, an elastomer part formed in a substantially cylindrical shape. The elastic body 32e has an outer diameter De smaller than the inner diameter Dp of the guide member 32b in a no-load state, and is configured to be in contact with the inner surface of the guide member 32b during compression. Further, the elastic body 32e has an elastic force that can be deformed into a shape that can pass through the restraint portion 32g at the time of compression.
弾性体32eは、前端及び後端に凹部が形成されていてもよい。弾性体32eの後端に凹部を形成することにより、ピストン32dの頭部32pの形状に沿って密着させることができる。また、前端に同様の凹部を形成することにより、弾性体32eの前後を考慮することなく案内部材32b内に挿入することができる。
The elastic body 32e may have recesses formed at the front end and the rear end. By forming a recess at the rear end of the elastic body 32e, the piston 32d can be brought into close contact with the head 32p. Further, by forming a similar recess at the front end, the elastic body 32e can be inserted into the guide member 32b without considering the front and back.
弾性体32eは、図2(A)に示したように、ガス発生器32cの作動前の状態では、動力伝達部材32aとピストン32dとの間に無負荷状態で挿入されている。その後、ガス発生器32cが作動して案内部材32b内に作動ガスが供給されると、図2(B)に示したように、ピストン32dが弾性体32eの後端に接触しながら前方に移動し、弾性体32eの前端は動力伝達部材32aの後端に接触する。また、シール部材32fは、作動ガスの圧力によってピストン32dの頭部32pに押し付けられて変形し、案内部材32bとピストン32dとの隙間を封止する。
As shown in FIG. 2A, the elastic body 32e is inserted between the power transmission member 32a and the piston 32d in a no-load state in the state before the operation of the gas generator 32c. After that, when the gas generator 32c is activated and the working gas is supplied into the guide member 32b, the piston 32d moves forward while contacting the rear end of the elastic body 32e as shown in FIG. 2 (B). The front end of the elastic body 32e comes into contact with the rear end of the power transmission member 32a. Further, the seal member 32f is pressed against the head portion 32p of the piston 32d by the pressure of the working gas and is deformed to seal the gap between the guide member 32b and the piston 32d.
また、弾性体32eは、動力伝達部材32aとピストン32dとの間に挟まれて圧縮され、案内部材32bの内面に接触するように変形した状態で、ピストン32dとともに動力伝達部材32aを前方に移動させる。このとき、ピストン32dの貫通孔32rは、弾性体32eによって封止される。
Further, the elastic body 32e is sandwiched between the power transmission member 32a and the piston 32d, compressed, and deformed so as to come into contact with the inner surface of the guide member 32b, and the power transmission member 32a moves forward together with the piston 32d. Let me. At this time, the through hole 32r of the piston 32d is sealed by the elastic body 32e.
その後、図2(C)に示したように、弾性体32eが拘束部32gに到達すると、弾性体32eはさらに圧縮され、図2(D)に示したように、拘束部32gを通過可能な形状に変形しつつ動力伝達部材32aを前方に移動させる。
After that, as shown in FIG. 2C, when the elastic body 32e reaches the restraint portion 32g, the elastic body 32e is further compressed and can pass through the restraint portion 32g as shown in FIG. 2D. The power transmission member 32a is moved forward while being deformed into a shape.
そして、図2(E)に示したように、ピストン32dが拘束部32gに到達すると、ピストン32dは拘束部32gに衝突して停止し、弾性体32eは拘束部32gを通過する。このとき、弾性体32eはピストン32dによる負荷から開放されることから、ほぼ元の形状に復元することとなる。
Then, as shown in FIG. 2E, when the piston 32d reaches the restraint portion 32g, the piston 32d collides with the restraint portion 32g and stops, and the elastic body 32e passes through the restraint portion 32g. At this time, since the elastic body 32e is released from the load by the piston 32d, it is restored to almost the original shape.
図示したように、弾性体32eがピストン32dから解放されると、ピストン32dの貫通孔32rは弾性体32eによって封止されない状態に移行し、作動ガスが貫通孔32rを通過してピストン32dよりも前方の空間に流入する。また、弾性体32eは案内部材32bの内面との間に隙間を有する状態に復元していることから、弾性体32eと案内部材32bとの隙間から作動ガスを外部に放出することができる。
As shown in the figure, when the elastic body 32e is released from the piston 32d, the through hole 32r of the piston 32d shifts to a state where it is not sealed by the elastic body 32e, and the working gas passes through the through hole 32r and is more than the piston 32d. It flows into the space in front. Further, since the elastic body 32e is restored to have a gap between the elastic body 32e and the inner surface of the guide member 32b, the working gas can be discharged to the outside from the gap between the elastic body 32e and the guide member 32b.
なお、案内部材32bから放出される作動ガスの流量は、貫通孔32rの大きさ及び弾性体32eの外径の大きさによって制御されており、作動ガスの放出によって騒音や硝煙が発生しないように制限されている。
The flow rate of the working gas discharged from the guide member 32b is controlled by the size of the through hole 32r and the size of the outer diameter of the elastic body 32e so that noise and smoke are not generated by the discharge of the working gas. It is restricted.
したがって、本実施形態によれば、ピストン32dが拘束部32gに衝突するまでの間は弾性体32eにより貫通孔32rを封止することができる。また、弾性体32eが拘束部32gを通過した後は貫通孔32rから作動ガスを放出することができ、ピストン32dの運動エネルギーを低減することができる。したがって、作動ガスの放出を最小限に抑制しつつプリテンショナ3の設計に対する制約条件を緩和することができる。
Therefore, according to the present embodiment, the through hole 32r can be sealed by the elastic body 32e until the piston 32d collides with the restraint portion 32g. Further, after the elastic body 32e has passed through the restraint portion 32g, the working gas can be discharged from the through hole 32r, and the kinetic energy of the piston 32d can be reduced. Therefore, the constraints on the design of the pretensioner 3 can be relaxed while minimizing the emission of the working gas.
ここで、プリテンショナ3の作動について、図3(A)~図3(C)を参照しつつ説明する。図3は、図1に示したプリテンショナの作動を示す断面図であり、(A)は作動前の状態、(B)は弾性体が拘束部に到達した状態、(C)は弾性体が拘束部を通過した後の状態、を示している。
Here, the operation of the pretensioner 3 will be described with reference to FIGS. 3 (A) to 3 (C). 3A and 3B are cross-sectional views showing the operation of the pretensioner shown in FIG. 1, in which FIG. 3A is a state before operation, FIG. 3B is a state in which an elastic body reaches a restraint portion, and FIG. It shows the state after passing through the restraint part.
図3(A)に示したように、プリテンショナ3の作動前の状態において、動力伝達部材32aは案内部材32b内に収容されている。このとき、動力伝達部材32aの先端部は、ガイド部材32hに臨む位置まで挿入されている。
As shown in FIG. 3A, the power transmission member 32a is housed in the guide member 32b in the state before the operation of the pretensioner 3. At this time, the tip of the power transmission member 32a is inserted to a position facing the guide member 32h.
車両衝突時等の緊急時にはプリテンショナ3が作動し、ガス発生器32cから案内部材32b内に作動ガスが供給され、ピストン32d及び弾性体32eを介して動力伝達部材32aが押し出され、案内部材32bに沿って移動する。このとき、動力伝達部材32aの先端部は、ガイド部材32hの摺動面32mに衝突し、開口部32iに向かって偏向され、摺動面32mに沿って移動し、リングギア31の外周に形成された係合歯に向かって放出される。
In an emergency such as a vehicle collision, the pretensioner 3 operates, the working gas is supplied from the gas generator 32c into the guide member 32b, the power transmission member 32a is pushed out via the piston 32d and the elastic body 32e, and the guide member 32b Move along. At this time, the tip of the power transmission member 32a collides with the sliding surface 32m of the guide member 32h, is deflected toward the opening 32i, moves along the sliding surface 32m, and is formed on the outer circumference of the ring gear 31. It is released toward the engaged teeth.
樹脂製のロッド(動力伝達部材32a)を使用したプリテンショナ3では、動力伝達部材32aに負荷される圧力は、一般に、リングギア31との噛合開始時に最も高くなる傾向にある。したがって、この部分に強度の高い部品であるガイド部材32hを配置することによって、噛合開始時に生じる負荷を効果的に受け止めることができる。
In the pretensioner 3 using the resin rod (power transmission member 32a), the pressure applied to the power transmission member 32a generally tends to be the highest at the start of meshing with the ring gear 31. Therefore, by arranging the guide member 32h, which is a high-strength component, in this portion, the load generated at the start of meshing can be effectively received.
案内部材32bから放出された動力伝達部材32aは、リングギア31の係合歯に衝突し、リングギア31を回転させる。その後、動力伝達部材32aは、リングギア31の係合歯によって塑性変形しながらプリテンショナカバー33によって形成された通路に沿って移動する。
The power transmission member 32a released from the guide member 32b collides with the engaging teeth of the ring gear 31 and rotates the ring gear 31. After that, the power transmission member 32a moves along the passage formed by the pretensioner cover 33 while being plastically deformed by the engaging teeth of the ring gear 31.
図3(B)に示したように、動力伝達部材32aの移動がピン34により規制された状態で、弾性体32eが拘束部32gに到達すると、動力伝達部材32aが圧縮され、図3(C)に示したように、弾性体32eは拘束部32gを通過し、ピストン32dは拘束部32gに衝突して停止する。拘束部32gを通過した弾性体32eは、動力伝達部材32aと案内部材32bによって形成された空間にほぼ元の形状に復元した状態で排出される。
As shown in FIG. 3B, when the elastic body 32e reaches the restraint portion 32g in a state where the movement of the power transmission member 32a is restricted by the pin 34, the power transmission member 32a is compressed and FIG. 3C ), The elastic body 32e passes through the restraint portion 32g, and the piston 32d collides with the restraint portion 32g and stops. The elastic body 32e that has passed through the restraint portion 32g is discharged in a state of being restored to a substantially original shape in the space formed by the power transmission member 32a and the guide member 32b.
したがって、ピストン32dの拘束時に作動ガスを案内部材32b内に封じ込めることなく、ピストン32dの貫通孔32rから作動ガスを外部に放出するようにしたことから、ピストン32dの運動エネルギーを低減することができる。
Therefore, the kinetic energy of the piston 32d can be reduced because the working gas is discharged to the outside from the through hole 32r of the piston 32d without confining the working gas in the guide member 32b when the piston 32d is restrained. ..
なお、図示しないが、動力伝達部材32aは、ウェビングの弛みを巻き取り終えることによって停止することから、ウェビングの弛み量が少ない場合には、ピストン32dが拘束部32gに到達する前に動力伝達部材32aの移動が停止する場合もあり得る。
Although not shown, the power transmission member 32a stops when the slack of the webbing is completely wound up. Therefore, when the amount of slack of the webbing is small, the power transmission member 32a is before the piston 32d reaches the restraint portion 32g. The movement of 32a may stop.
次に、プリテンショナ3の変形例について、図4(A)~図5(B)を参照しつつ説明する。ここで、図4は、図1に示したプリテンショナの変形例を示す断面図であり、(A)はピストンの第一変形例、(B)はピストンの第二変形例、(C)は弾性体の第一変形例、(D)は弾性体の第二変形例、を示している。
Next, a modified example of the pretensioner 3 will be described with reference to FIGS. 4 (A) to 5 (B). Here, FIG. 4 is a cross-sectional view showing a modified example of the pretensioner shown in FIG. 1, (A) is a first modified example of a piston, (B) is a second modified example of a piston, and (C) is a modified example of the piston. The first deformation example of the elastic body, (D) shows the second deformation example of the elastic body.
図4(A)に示したピストン32dの第一変形例は、頭部32pの先端を窪ませたものである。頭部32pの先端形状は、弾性体32eの形状に合わせて形成するようにしてもよい。例えば、弾性体32eの後端が平面の場合には頭部32pの先端を平面に形成してもよいし、弾性体32eの後端が球面の場合には頭部32pの先端を球面形状に窪ませるようにしてもよい。
The first modification of the piston 32d shown in FIG. 4A is a recessed tip of the head 32p. The tip shape of the head 32p may be formed according to the shape of the elastic body 32e. For example, when the rear end of the elastic body 32e is flat, the tip of the head 32p may be formed flat, and when the rear end of the elastic body 32e is spherical, the tip of the head 32p may be spherical. It may be dented.
図4(B)に示したピストン32dの第二変形例は、頭部32pの内部に空洞32sを形成したものである。空洞32sは、図示したように、貫通孔32rと連通していてもよい。また、図示しないが、空洞32sは、貫通孔32rの外周を囲うように形成されていてもよい。このように、空洞32sを形成することにより、ピストン32dの軽量化を図ることができ、運動エネルギーを低減させることができる。
The second modification of the piston 32d shown in FIG. 4B shows a cavity 32s formed inside the head 32p. The cavity 32s may communicate with the through hole 32r as shown. Further, although not shown, the cavity 32s may be formed so as to surround the outer circumference of the through hole 32r. By forming the cavity 32s in this way, the weight of the piston 32d can be reduced and the kinetic energy can be reduced.
図4(C)に示した弾性体32eの第一変形例は、弾性体32eを球形状に形成したものである。なお、弾性体32eは完全な球形状である必要はなく、楕円形状であってもよいし、円柱形状の両端に半球体を配置した形状であってもよい。また、図示しないが、弾性体32eの内部に空洞が形成されていてもよい。
The first modification of the elastic body 32e shown in FIG. 4C is a spherical shape of the elastic body 32e. The elastic body 32e does not have to have a perfect spherical shape, and may have an elliptical shape or a cylindrical shape in which hemispheres are arranged at both ends. Further, although not shown, a cavity may be formed inside the elastic body 32e.
図4(D)に示した弾性体32eの第二変形例は、樹脂製の軸部材32tの外周に環状の弾性体32eを配置したものである。軸部材32tは、拘束部32gの内径Drよりも小さい外径を有している。このように、弾性体32eは、全体が弾性力を有するエラストマー素材によって形成されていなくても、一部をエラストマー素材によって形成することにより、ピストン32dの貫通孔32rを封止可能かつ拘束部32gを通過可能に構成するようにしてもよい。
In the second modification of the elastic body 32e shown in FIG. 4 (D), the annular elastic body 32e is arranged on the outer circumference of the resin shaft member 32t. The shaft member 32t has an outer diameter smaller than the inner diameter Dr of the restraint portion 32g. As described above, the elastic body 32e can seal the through hole 32r of the piston 32d and the restraining portion 32g by forming a part of the elastic body 32e with the elastomer material even if the elastic body 32e is not entirely formed of the elastic material. May be configured to be passable.
ここで、図5は、図1に示したプリテンショナの他の変形例を示す断面図であり、(A)は作動前の状態、(B)は弾性体が拘束部を通過した後の状態、を示している。なお、上述した実施形態と同一の構成部品については、同じ符号を付して重複した説明を省略する。
Here, FIG. 5 is a cross-sectional view showing another modification of the pretensioner shown in FIG. 1, in which (A) is a state before operation and (B) is a state after an elastic body has passed through a restraint portion. , Is shown. The same components as those in the above-described embodiment are designated by the same reference numerals, and duplicate description will be omitted.
図5(A)及び図5(B)に示した変形例は、案内部材32bの拘束部32gよりも先端側に作動ガスを放出する排気口32uを形成したものである。排気口32uは、例えば、拘束部32gを超えた位置から案内部材32bの先端まで細長く切り欠いたスリット形状であってもよい。なお、図示しないが、排気口32uは、拘束部32gを超えた位置に形成された長孔形状又は矩形形状に形成された開口であってもよい。また、排気口32uは、拘束部32gを超えた位置から先端に向かって形成された複数の円形状の開口であってもよい。
In the modified examples shown in FIGS. 5 (A) and 5 (B), an exhaust port 32u that discharges working gas is formed on the tip side of the restraining portion 32g of the guide member 32b. The exhaust port 32u may have, for example, a slit shape that is elongated from a position beyond the restraint portion 32g to the tip of the guide member 32b. Although not shown, the exhaust port 32u may be an opening formed in an elongated hole shape or a rectangular shape formed at a position exceeding the restraint portion 32g. Further, the exhaust port 32u may be a plurality of circular openings formed from a position exceeding the restraint portion 32g toward the tip end.
かかる変形例では、弾性体32eと案内部材32bとの隙間から作動ガスを放出する必要がないことから、弾性体32eの外径Deは、案内部材32bの内径Dp以上の大きさに形成されていてもよい。このとき、弾性体32eは案内部材32b内に圧入される。なお、弾性体32eは、拘束部32gを通過できる程度の弾性力を有している。
In such a modification, since it is not necessary to release the working gas from the gap between the elastic body 32e and the guide member 32b, the outer diameter De of the elastic body 32e is formed to have a size equal to or larger than the inner diameter Dp of the guide member 32b. You may. At this time, the elastic body 32e is press-fitted into the guide member 32b. The elastic body 32e has an elastic force sufficient to pass through the restraint portion 32g.
次に、上述したプリテンショナ3の他の実施形態について、図6(A)~図7(C)を参照しつつ説明する。ここで、図6は、図1に示したプリテンショナの他の実施形態を示す断面図であり、(A)は第二実施形態、(B)は第三実施形態、(C)は第四実施形態、を示している。図7は、図1に示したプリテンショナの他の実施形態を示す断面図であり、(A)は第五実施形態、(B)は第六実施形態、(C)は第七実施形態、を示している。なお、上述した実施形態と同一の構成部品については、同じ符号を付して重複した説明を省略する。
Next, other embodiments of the pretensioner 3 described above will be described with reference to FIGS. 6 (A) to 7 (C). Here, FIG. 6 is a cross-sectional view showing another embodiment of the pretensioner shown in FIG. 1, (A) is a second embodiment, (B) is a third embodiment, and (C) is a fourth embodiment. The embodiment is shown. 7A and 7B are cross-sectional views showing another embodiment of the pretensioner shown in FIG. 1, in which FIG. 7A is a fifth embodiment, FIG. 7B is a sixth embodiment, and FIG. 7C is a seventh embodiment. Is shown. The same components as those in the above-described embodiment are designated by the same reference numerals, and duplicate description will be omitted.
図6(A)に示した第二実施形態に係るプリテンショナ3は、動力伝達部材32aの後端321(弾性体32e側の端部)を球面形状に形成したものである。プリテンショナ3の作動時には、作動ガスにより弾性体32eは動力伝達部材32aの後端321に押し付けられる。したがって、動力伝達部材32aが後端321に角部を有する場合、弾性体32eに応力集中が生じる可能性がある。動力伝達部材32aの後端321を滑らかな形状にすることにより、かかる応力集中を低減することができる。なお、本実施形態において、「球面形状」とは、真球の球面形状である必要はなく、角部のない滑らかな形状を意味している。
In the pretensioner 3 according to the second embodiment shown in FIG. 6A, the rear end 321 (end portion on the elastic body 32e side) of the power transmission member 32a is formed in a spherical shape. When the pretensioner 3 is operated, the elastic body 32e is pressed against the rear end 321 of the power transmission member 32a by the working gas. Therefore, when the power transmission member 32a has a corner at the rear end 321, stress concentration may occur in the elastic body 32e. By forming the rear end 321 of the power transmission member 32a into a smooth shape, such stress concentration can be reduced. In the present embodiment, the "spherical shape" does not have to be a spherical shape of a true sphere, and means a smooth shape without corners.
また、プリテンショナ3の組立時に、ガス発生器32cとピストン32dとの間に隙間が生じる場合には、その隙間を埋めるスペーサ322を配置するようにしてもよい。スペーサ322を配置することにより、通常時におけるピストン32dの移動によって発生する異音を低減することができる。スペーサ322は、例えば、金属製のコイルスプリングにより構成される。
Further, when a gap is generated between the gas generator 32c and the piston 32d when assembling the pretensioner 3, a spacer 322 that fills the gap may be arranged. By arranging the spacer 322, it is possible to reduce the abnormal noise generated by the movement of the piston 32d in the normal state. The spacer 322 is composed of, for example, a metal coil spring.
図6(B)に示した第三実施形態に係るプリテンショナ3は、図4(D)に示した弾性体32eを改良し、図6(A)に示したプリテンショナ3の弾性体32eに使用したものである。図6(B)に示した弾性体32eは軸部材32tを備え、軸部材32tは、前端(動力伝達部材32a側の端部)及び後端(ピストン32d側の端部に環状の拡径部を有している。後端側の拡径部は、前端側の拡径部よりも小径に形成されている。かかる構成により、弾性体32eを挿入しやすくすることができる。また、前端の拡径部には、動力伝達部材32aの後端321と面接触可能な凹部が形成されていてもよい。
The pretensioner 3 according to the third embodiment shown in FIG. 6 (B) is an improvement of the elastic body 32e shown in FIG. 4 (D) to be the elastic body 32e of the pretensioner 3 shown in FIG. 6 (A). It was used. The elastic body 32e shown in FIG. 6B includes a shaft member 32t, and the shaft member 32t has an annular diameter-expanded portion at a front end (end on the power transmission member 32a side) and a rear end (end on the piston 32d side). The enlarged diameter portion on the rear end side is formed to have a smaller diameter than the enlarged diameter portion on the front end side. With such a configuration, the elastic body 32e can be easily inserted. The enlarged diameter portion may be formed with a recess that can make surface contact with the rear end 321 of the power transmission member 32a.
図6(C)に示した第四実施形態に係るプリテンショナ3は、弾性体32eを案内部材32bの軸方向に複数配置したものである。ここでは、同一素材かつ同一形状の弾性体32eを二つ用意し、前後に並べて案内部材32b内に挿入している。かかる構成により、先行する弾性体32eを後行する弾性体32eの保護部材として使用することができる。なお、複数の弾性体32eは、互いに異なる素材であってもよいし、互いに異なる形状であってもよい。また、弾性体32eは三つ以上であってもよい。
In the pretensioner 3 according to the fourth embodiment shown in FIG. 6C, a plurality of elastic bodies 32e are arranged in the axial direction of the guide member 32b. Here, two elastic bodies 32e of the same material and the same shape are prepared and inserted into the guide member 32b side by side in the front-rear direction. With such a configuration, the preceding elastic body 32e can be used as a protective member for the trailing elastic body 32e. The plurality of elastic bodies 32e may be made of different materials or may have different shapes. Further, the number of elastic bodies 32e may be three or more.
図7(A)に示した第五実施形態に係るプリテンショナ3は、弾性体32eと動力伝達部材32aとの間に配置され、弾性体32eを保護する樹脂製の保護部材323を備えたものである。保護部材323は、例えば、動力伝達部材32aと同じ素材により構成される。保護部材323は、例えば、断面略T字形状を有し、動力伝達部材32aの後端321と面接触可能な凹部323aと、弾性体32eに係止可能な突起323bと、を備えている。なお、動力伝達部材32aの後端321が平面形状である場合には、凹部323aを省略してもよい。
The pretensioner 3 according to the fifth embodiment shown in FIG. 7 (A) is arranged between the elastic body 32e and the power transmission member 32a, and includes a resin protective member 323 that protects the elastic body 32e. Is. The protective member 323 is made of, for example, the same material as the power transmission member 32a. The protective member 323 has, for example, a substantially T-shaped cross section, and includes a recess 323a that can come into surface contact with the rear end 321 of the power transmission member 32a, and a protrusion 323b that can be locked to the elastic body 32e. When the rear end 321 of the power transmission member 32a has a planar shape, the recess 323a may be omitted.
また、弾性体32eは、突起323bを挿入可能な留め穴324を備えている。留め穴324の入口を狭く形成し、突起323bの先端を太く形成することにより、保護部材323を弾性体32eに連結させることができる。このように、弾性体32eと保護部材323とを一体化することにより、プリテンショナ3の組立時に取り扱いやすくすることができる。なお、保護部材323は、必ずしも弾性体32eに連結しなければならない部品ではなく、必要に応じて、突起323b及び留め穴324の形状を変更したり、突起323b及び留め穴324を省略したりしてもよい。
Further, the elastic body 32e is provided with a fastening hole 324 into which the protrusion 323b can be inserted. The protective member 323 can be connected to the elastic body 32e by forming the entrance of the fastening hole 324 narrowly and forming the tip of the protrusion 323b thick. By integrating the elastic body 32e and the protective member 323 in this way, it is possible to facilitate handling when assembling the pretensioner 3. The protective member 323 is not necessarily a component that must be connected to the elastic body 32e, and the shapes of the protrusion 323b and the fastening hole 324 may be changed, or the protrusion 323b and the fastening hole 324 may be omitted, if necessary. You may.
また、保護部材323の径は、案内部材32bの内径Dpよりも僅かに小さく形成されている。保護部材323の径は、拘束部32gの内径Drよりも大きくてもよいし、小さくてもよい。保護部材323の径を拘束部32gの内径Drよりも大きくすることにより、保護部材323と案内部材32bとの間に形成される隙間を小さくすることができ、弾性体32eの進入を抑制することができる。なお、保護部材323は樹脂製であることから、拘束部32gの内径Drよりも大きい径を有していても、作動ガスの圧力により拘束部32gを通過することができる。
Further, the diameter of the protective member 323 is formed to be slightly smaller than the inner diameter Dp of the guide member 32b. The diameter of the protective member 323 may be larger or smaller than the inner diameter Dr of the restraint portion 32g. By making the diameter of the protective member 323 larger than the inner diameter Dr of the restraint portion 32 g, the gap formed between the protective member 323 and the guide member 32b can be reduced, and the invasion of the elastic body 32e can be suppressed. Can be done. Since the protective member 323 is made of resin, it can pass through the restraint portion 32g due to the pressure of the working gas even if it has a diameter larger than the inner diameter Dr of the restraint portion 32g.
図7(B)に示した第六実施形態に係るプリテンショナ3は、図7(A)に示した弾性体32eの後端に凹部325を形成したものである。また、図7(C)に示した第七実施形態に係るプリテンショナ3は、図7(A)に示した弾性体32eの後端に環状の溝部326を形成したものである。このように、弾性体32eの後端に凹部325又は溝部326を形成することにより、プリテンショナ3の作動ガスにより弾性体32eの後端の外周を膨張させることができ、弾性体32eのシール性能を向上させることができる。
The pretensioner 3 according to the sixth embodiment shown in FIG. 7 (B) has a recess 325 formed at the rear end of the elastic body 32e shown in FIG. 7 (A). Further, the pretensioner 3 according to the seventh embodiment shown in FIG. 7 (C) has an annular groove portion 326 formed at the rear end of the elastic body 32e shown in FIG. 7 (A). By forming the recess 325 or the groove 326 at the rear end of the elastic body 32e in this way, the outer periphery of the rear end of the elastic body 32e can be expanded by the working gas of the pretensioner 3, and the sealing performance of the elastic body 32e can be expanded. Can be improved.
次に、本発明の一実施形態に係るシートベルト装置について、図8を参照しつつ説明する。ここで、図8は、本発明の一実施形態に係るシートベルト装置を示す全体構成図である。なお、図8において、説明の便宜上、シートベルト装置以外の構成部品については、一点鎖線で図示している。
Next, the seatbelt device according to the embodiment of the present invention will be described with reference to FIG. Here, FIG. 8 is an overall configuration diagram showing a seatbelt device according to an embodiment of the present invention. In FIG. 8, for convenience of explanation, components other than the seatbelt device are shown by alternate long and short dash lines.
図8に示した本実施形態に係るシートベルト装置100は、乗員を拘束するウェビングWと、ウェビングWの巻き取りを行うリトラクタ1と、車体側に設けられウェビングWを案内するガイドアンカー101と、ウェビングWを車体側に固定するベルトアンカー102と、シートSの側面に配置されたバックル103と、ウェビングWに配置されたトング104と、を備え、リトラクタ1は、例えば、図1に示した構成を有している。
The seatbelt device 100 according to the present embodiment shown in FIG. 8 includes a webbing W for restraining an occupant, a retractor 1 for winding the webbing W, a guide anchor 101 provided on the vehicle body side for guiding the webbing W, and the like. The retractor 1 includes, for example, a belt anchor 102 for fixing the webbing W to the vehicle body side, a buckle 103 arranged on the side surface of the seat S, and a tongs 104 arranged on the webbing W. have.
以下、リトラクタ1以外の構成部品について、簡単に説明する。シートSは、例えば、乗員が着座する腰掛部S1と、乗員の背面に位置する背もたれ部S2と、乗員の頭部を支持するヘッドレスト部S3とを備えている。リトラクタ1は、例えば、車体のBピラーRに内蔵される。また、一般に、バックル103は腰掛部S1の側面に配置されることが多く、ベルトアンカー102は腰掛部S1の下面に配置されることが多い。また、ガイドアンカー101は、BピラーRに配置されることが多い。そして、ウェビングWは、一端がベルトアンカー102に接続され、他端がガイドアンカー101を介してリトラクタ1に接続されている。
The components other than the retractor 1 will be briefly described below. The seat S includes, for example, a seat portion S1 on which the occupant sits, a backrest portion S2 located on the back surface of the occupant, and a headrest portion S3 that supports the occupant's head. The retractor 1 is built in, for example, the B-pillar R of the vehicle body. Further, in general, the buckle 103 is often arranged on the side surface of the seat portion S1, and the belt anchor 102 is often arranged on the lower surface of the seat portion S1. Further, the guide anchor 101 is often arranged on the B pillar R. One end of the webbing W is connected to the belt anchor 102, and the other end is connected to the retractor 1 via the guide anchor 101.
したがって、トング104をバックル103に嵌着させる場合、ウェビングWはガイドアンカー101の挿通孔を摺動しながらリトラクタ1から引き出されることとなる。また、乗員がシートベルトを装着した場合や降車時にシートベルトを解除した場合には、リトラクタ1のスプリングユニット4の作用により、ウェビングWは一定の負荷がかかるまで巻き取られる。
Therefore, when the tongs 104 are fitted to the buckle 103, the webbing W is pulled out from the retractor 1 while sliding the insertion hole of the guide anchor 101. Further, when the occupant wears the seatbelt or releases the seatbelt when getting off, the webbing W is wound up by the action of the spring unit 4 of the retractor 1 until a certain load is applied.
上述したシートベルト装置100は、前部座席における通常のシートベルト装置に、上述した実施形態に係るリトラクタ1を適用したものである。したがって、本実施形態に係るシートベルト装置100によれば、ピストン32dが拘束部32gに衝突するまでの間は弾性体32eにより貫通孔を封止することができ、弾性体32eが拘束部32gを通過した後は貫通孔32rから作動ガスを放出することができ、ピストンの運動エネルギーを低減することができる。
The above-mentioned seatbelt device 100 is a normal seatbelt device in the front seat to which the retractor 1 according to the above-described embodiment is applied. Therefore, according to the seatbelt device 100 according to the present embodiment, the through hole can be sealed by the elastic body 32e until the piston 32d collides with the restraint portion 32g, and the elastic body 32e holds the restraint portion 32g. After passing through, the working gas can be discharged from the through hole 32r, and the kinetic energy of the piston can be reduced.
なお、本実施形態に係るシートベルト装置100は、前部座席への適用に限定されるものではなく、例えば、ガイドアンカー101を省略して後部座席にも容易に適用することができる。また、本実施形態に係るシートベルト装置100は、車両以外の乗物にも使用することができる。
The seatbelt device 100 according to the present embodiment is not limited to the application to the front seats, and can be easily applied to the rear seats by omitting the guide anchor 101, for example. Further, the seatbelt device 100 according to the present embodiment can be used for vehicles other than vehicles.
また、上述した実施形態では、動力伝達部材32aが樹脂製のロッド形状を有する場合について説明しているが、動力伝達部材32aは金属製の球体(ボール)形状であってもよいし、ラック・アンド・ピニオン駆動方式のラックであってもよい。
Further, in the above-described embodiment, the case where the power transmission member 32a has a rod shape made of resin is described, but the power transmission member 32a may have a metal sphere (ball) shape or a rack and pinion. It may be an and pinion drive type rack.
本発明は上述した実施形態に限定されず、本発明の趣旨を逸脱しない範囲で種々変更が可能であることは勿論である。
It goes without saying that the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention.
It goes without saying that the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention.
Claims (15)
- 乗員を拘束するウェビングの巻き取りを行うスプールに接続されたリングギアと、緊急時に前記リングギアに動力を伝達する動力伝達装置と、を含むプリテンショナにおいて、
前記動力伝達装置は、前記リングギアに動力を伝達する動力伝達部材と、該動力伝達部材を前記リングギアに案内する筒形状の案内部材と、該案内部材の内部に作動ガスを供給するガス発生器と、該ガス発生器と前記動力伝達部材との間に配置されたピストンと、該ピストンの前方に配置された弾性体と、前記ピストンの後方側に配置されたシール部材と、前記案内部材に形成され前記ピストンを拘束する拘束部と、を含み、
前記ピストンは、前後方向に形成された貫通孔を備え、
前記弾性体は、前記貫通孔を封止可能かつ前記拘束部を通過可能に構成されている、
ことを特徴とするプリテンショナ。 In a pretensioner that includes a ring gear connected to a spool that winds up a webbing that restrains an occupant and a power transmission device that transmits power to the ring gear in an emergency.
The power transmission device includes a power transmission member that transmits power to the ring gear, a tubular guide member that guides the power transmission member to the ring gear, and gas generation that supplies working gas to the inside of the guide member. A device, a piston arranged between the gas generator and the power transmission member, an elastic body arranged in front of the piston, a seal member arranged on the rear side of the piston, and the guide member. Including a restraining portion formed in the piston and restraining the piston.
The piston has a through hole formed in the front-rear direction.
The elastic body is configured to be able to seal the through hole and pass through the restraint portion.
A pretensioner that is characterized by that. - 前記弾性体は、前記案内部材の内径よりも小さい外径を有し、圧縮時に前記案内部材の内面に接触可能に構成されている、請求項1に記載のプリテンショナ。 The pretensioner according to claim 1, wherein the elastic body has an outer diameter smaller than the inner diameter of the guide member and is configured to be in contact with the inner surface of the guide member during compression.
- 前記案内部材は、前記拘束部よりも先端側に形成された排気口を備えている、請求項1に記載のプリテンショナ。 The pretensioner according to claim 1, wherein the guide member includes an exhaust port formed on the tip side of the restraint portion.
- 前記弾性体は、略円柱形状、略球形状又は軸部材の外周に配置された環状の何れかである、請求項1に記載のプリテンショナ。 The pretensioner according to claim 1, wherein the elastic body is either a substantially cylindrical shape, a substantially spherical shape, or an annular shape arranged on the outer circumference of a shaft member.
- 前記弾性体は、後端に形成された凹部又は環状の溝部を備えている、請求項1に記載のプリテンショナ。 The pretensioner according to claim 1, wherein the elastic body is provided with a recess or an annular groove formed at the rear end.
- 前記弾性体は、前記案内部材の軸方向に複数配置されている、請求項1に記載のプリテンショナ。 The pretensioner according to claim 1, wherein a plurality of the elastic bodies are arranged in the axial direction of the guide member.
- 前記弾性体と前記動力伝達部材との間に配置され、前記弾性体を保護する樹脂製の保護部材を備える、請求項1に記載のプリテンショナ。 The pretensioner according to claim 1, further comprising a resin protective member that is arranged between the elastic body and the power transmission member and protects the elastic body.
- 前記保護部材は、前記弾性体と連結可能に構成されている、請求項7に記載のプリテンショナ。 The pretensioner according to claim 7, wherein the protective member is configured to be connectable to the elastic body.
- 前記保護部材は、案内部材の内径よりも小さく拘束部の内径よりも大きい径を有している、請求項7に記載のプリテンショナ。 The pretensioner according to claim 7, wherein the protective member has a diameter smaller than the inner diameter of the guide member and larger than the inner diameter of the restraint portion.
- 前記拘束部は、前記案内部材の一部に形成された絞り部である、請求項1に記載のプリテンショナ。 The pretensioner according to claim 1, wherein the restraint portion is a throttle portion formed in a part of the guide member.
- 前記ピストンは、金属製であって前記拘束部の内径よりも大きな外径を有している、請求項1に記載のプリテンショナ。 The pretensioner according to claim 1, wherein the piston is made of metal and has an outer diameter larger than the inner diameter of the restraint portion.
- 前記動力伝達部材は、樹脂製であってロッド形状を有している、請求項1に記載のプリテンショナ。 The pretensioner according to claim 1, wherein the power transmission member is made of resin and has a rod shape.
- 前記動力伝達部材は、後端が球面形状を有している、請求項12に記載のプリテンショナ。 The pretensioner according to claim 12, wherein the power transmission member has a spherical shape at the rear end.
- 請求項1~請求項13の何れか一項に記載されたプリテンショナを備える、ことを特徴とするリトラクタ。 A retractor comprising the pretensioner according to any one of claims 1 to 13.
- 請求項1~請求項13の何れか一項に記載されたプリテンショナを備えたリトラクタを有する、ことを特徴とするシートベルト装置。
A seatbelt device comprising a retractor provided with the pretensioner according to any one of claims 1 to 13.
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WO2023114674A1 (en) * | 2021-12-13 | 2023-06-22 | Autoliv Asp, Inc. | Pretensioner tube in retractor assembly |
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JP4654204B2 (en) * | 2004-02-17 | 2011-03-16 | オートリブ ディヴェロプメント アクチボラゲット | Rotary tensioner with drive stop |
US20150336538A1 (en) * | 2014-05-23 | 2015-11-26 | Autoliv Asp | Retractor pretensioner assembly |
JP2016523198A (en) * | 2013-06-05 | 2016-08-08 | ティーアールダブリュー・オートモーティブ・ゲーエムベーハー | Belt tensioner |
US20180265035A1 (en) * | 2017-03-17 | 2018-09-20 | Autoliv Asp, Inc. | Seatbelt pretensioning retractor assembly including a piston-safety valve member |
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2020
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JP4654204B2 (en) * | 2004-02-17 | 2011-03-16 | オートリブ ディヴェロプメント アクチボラゲット | Rotary tensioner with drive stop |
JP2016523198A (en) * | 2013-06-05 | 2016-08-08 | ティーアールダブリュー・オートモーティブ・ゲーエムベーハー | Belt tensioner |
US20150336538A1 (en) * | 2014-05-23 | 2015-11-26 | Autoliv Asp | Retractor pretensioner assembly |
US20180265035A1 (en) * | 2017-03-17 | 2018-09-20 | Autoliv Asp, Inc. | Seatbelt pretensioning retractor assembly including a piston-safety valve member |
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WO2023114674A1 (en) * | 2021-12-13 | 2023-06-22 | Autoliv Asp, Inc. | Pretensioner tube in retractor assembly |
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