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WO2021035846A1 - Fastener assembly with sleeper retaining shoulder used in ballastless track - Google Patents

Fastener assembly with sleeper retaining shoulder used in ballastless track Download PDF

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Publication number
WO2021035846A1
WO2021035846A1 PCT/CN2019/107092 CN2019107092W WO2021035846A1 WO 2021035846 A1 WO2021035846 A1 WO 2021035846A1 CN 2019107092 W CN2019107092 W CN 2019107092W WO 2021035846 A1 WO2021035846 A1 WO 2021035846A1
Authority
WO
WIPO (PCT)
Prior art keywords
sleeper
height
pad
iron
backing plate
Prior art date
Application number
PCT/CN2019/107092
Other languages
French (fr)
Chinese (zh)
Inventor
肖俊恒
张松琦
方杭伟
李子睿
张欢
李彦山
闫子权
张远庆
于毫勇
Original Assignee
北京铁科首钢轨道技术股份有限公司
中国铁道科学研究院集团有限公司铁道建筑研究所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 北京铁科首钢轨道技术股份有限公司, 中国铁道科学研究院集团有限公司铁道建筑研究所 filed Critical 北京铁科首钢轨道技术股份有限公司
Publication of WO2021035846A1 publication Critical patent/WO2021035846A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/38Indirect fastening of rails by using tie-plates or chairs; Fastening of rails on the tie-plates or in the chairs
    • E01B9/44Fastening the rail on the tie-plate
    • E01B9/46Fastening the rail on the tie-plate by clamps
    • E01B9/48Fastening the rail on the tie-plate by clamps by resilient steel clips
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/68Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair

Definitions

  • the utility model relates to a fastener assembly with a sleeper shoulder used in a ballastless track.
  • Track fasteners are a common component of railway tracks. It is well known that in order to improve the comfort of train operations, ballastless tracks can only rely on track fasteners to provide elasticity. Therefore, ballastless track fasteners should be more effective than ballasted track fastener systems. Good elasticity, but the elasticity cannot be increased indefinitely, otherwise it will cause the rail to overturn when the train passes, which will significantly increase the dynamic gauge and affect the smooth running of the train. If the rigidity of the existing track fasteners is reduced and the elasticity is increased, the rails will roll over and affect the safe operation of the train.
  • the fastener system not only has good insulation performance under dry conditions, but also should have good insulation performance under heavy rainfall. This requires that the fastener system has a higher insulation performance in the structure.
  • the metal gauge baffle used in the existing shoulder rail fasteners and the spring bars directly buckle the rail, which greatly reduces the insulation performance of the rail fastener.
  • ballastless track may encounter some special conditions during the operation of the ballastless track, such as post-construction settlement of the roadbed, creep and arching of concrete long-span bridges, settlement and deformation of tunnel foundations. Diseases such as low-temperature frost heave, resulting in irregularities in the structure of the ballastless track. Because the ballastless track cannot be started, the rapid adjustment of the height and left and right positions of the rail can only be solved by fasteners. In order to restore the smoothness of the line in a short time and ensure the safety and comfort of train operation, it is urgent It is necessary to increase the rail height and left and right position adjustments on the basis of the existing fastener system of the existing high-speed railway.
  • the present application provides a fastener assembly for a ballastless track with sleeper shoulders in consideration of comfort, safety, insulation, and adjustable rail spacing and rail height positions.
  • the purpose of the utility model is to provide a fastener assembly with a sleeper shoulder in a ballastless track.
  • the fastener assembly can be used to adjust the gauge, adjust the height of the steel rail and have a good insulation effect.
  • the present invention provides a fastener assembly for a ballastless track with sleeper shoulders.
  • the fastener assembly includes: a top-down installation on the bottom surface of the rail and the sleeper-supporting groove
  • the sleeper supporting rail groove is arranged on the top of the sleeper,
  • the two sides of the sleeper-supporting groove extend upwardly and obliquely to form sleeper shoulders, and both ends of the second height-adjusting pad rise up and form inner sides that are parallel and fit to the sleeper shoulders.
  • the first extension part of the first height-adjusting pad is raised up and formed with a second extension part that is parallel and fits the inner surface of the first extension part; the second extension part and the iron pad
  • a gauge baffle is arranged between the plates, and the inner and outer sides of the gauge baffle are respectively pressed against the side of the iron pad and the inner side of the second extension, and are located on the bottom of the rail.
  • An insulating block is fastened on the surface and the side surface.
  • One end of the elastic strip is fastened on the top surface of the insulation block, and the other end is fastened on the working surface of the gauge baffle; one end of the spiral spike is passed vertically downward in sequence After passing through the gap in the middle of the spring bar, the iron backing plate, the lower backing plate of the iron plate, the first height-adjusting backing plate and the second height-adjusting backing plate are screwed to the sleeper, and the flat washer is located on the spring bar and the spiral
  • the cap ends of the road stud are sleeved on the spiral road stud.
  • the position in the sleeper supporting rail groove that is connected to the sleeper shoulder is recessed downward to form a first strip-shaped groove that penetrates back and forth in a direction parallel to the length of the rail, and the second height-adjusting pad is connected with
  • the corresponding position of the first strip-shaped groove protrudes downward and is formed with a first convex part that can fit to the inner wall of the first strip-shaped groove;
  • the position where the two extensions are connected is recessed downward to form a second strip-shaped groove that penetrates back and forth in a direction parallel to the length of the rail, and the bottom of the gauge baffle is convex downward at a position corresponding to the second strip-shaped groove And a second convex part that can fit and fit on the inner wall of the second strip groove is formed.
  • the pad under the rail is a rubber pad or a composite pad
  • the iron plate is a polyethylene pad or a foamed polyurethane material pad
  • the composite pad is composed of a stainless steel plate and a second It is composed of three rubber backing plates, and the stainless steel plate is bonded to the upper surface of the third rubber backing plate through vulcanization.
  • the upper part of the iron backing plate is provided with a protruding iron backing shoulder, and the inner side of the iron backing shoulder abuts against the outer side of the insulating block; the outer side of the insulating block is formed with a The side grooves where the shoulders of the iron backing plate fit together, and the inner side of the shoulders of the iron backing plate is clamped in the side grooves.
  • the gauge baffle and the insulating block are both made of engineering plastic; wherein, the engineering plastic is glass fiber reinforced polyamide.
  • the inner surface of the gauge baffle is formed with a vertical surface that matches with the side of the iron backing plate, and a vertical baffle is fixedly connected to the front and rear ends of the vertical surface.
  • the front and rear edges of the iron backing plate and the lower backing plate of the iron plate abut between the two vertical baffles.
  • the working surface of the gauge baffle is upwardly formed with a spring bar shoulder, and the inner side of the spring bar shoulder is formed with a shallow groove for engaging the outer side of the spring bar.
  • a first side ear and a second side ear are respectively provided on the bottom surface of the under-rail pad in the extension direction of the rail, between the under-rail pad and the iron pad
  • a trimming backing plate is also provided. The front and rear ends of the trimming backing plate abut between the first ear and the second ear, and the inner sides of the first ear and the second ear are tightly attached to each other. On the side of the iron backing plate.
  • the iron backing plate is respectively formed on both sides of the under-rail backing plate with at least two stoppers for pressing against the side of the under-rail backing plate and the fine-adjusting backing plate;
  • the sleeper is embedded
  • the iron backing plate, the lower backing plate of the iron plate, the first height-adjusting backing plate and the second height-adjusting backing plate are respectively provided with a first through hole, a second through hole, and a second through hole corresponding to the spiral spike.
  • the first height-adjusting pad is divided into a second left half and a second right half that are bilaterally symmetrical.
  • one end of the spiral spike in the present invention passes vertically and downwards sequentially through the gap in the middle of the elastic strip, the iron backing plate, the lower backing plate of the iron plate, and the detachable first height-adjusting backing plate And the second height-adjusting pad are screwed to the sleeper, and the flat washer is located between the elastic strip and the cap end of the spiral spike and is sleeved on the spiral spike, that is, the elastic
  • the bar is crimped on the insulating block and the gauge baffle, the gauge baffle presses the iron block to limit the position, and the rail is raised by the first height-adjusting pad and the second height-adjusting pad.
  • the first extension part The top end of the rail should be higher than the top of the sleeper shoulder, and the top end of the second extension should be higher than the top of the first extension.
  • the pressure on the rail passes through the insulating block, iron backing plate, and gauge baffle in sequence on the one hand.
  • the second extension part and the first extension part are transmitted to the sleeper shoulder decomposition, on the other hand, the second extension part and the first extension part are transmitted to the sleeper shoulder decomposition through the elastic strip. Therefore, the fastener assembly exists in two states. One is to remove the first height-adjusting pad and the second height-adjusting pad to lower the height of the rail; the second is to install the first height-adjusting pad and the second height-adjusting pad.
  • the second height-adjusting pad when the rail passes through the first height-adjusting pad and/or the second height-adjusting pad and is raised within a certain range, it does not affect the decomposition of its force.
  • the under-rail pad and the insulating block play a role of insulation on the one hand, and a shock absorption role on the other.
  • the track spacing can be fine-tuned by replacing the insulating blocks of different sizes.
  • Figure 1 is an overall assembly diagram of a preferred embodiment when the fastener assembly is not adjusted in height
  • Figure 2 is an overall assembly diagram of a preferred embodiment when the fastener assembly is adjusted in height
  • Figure 3 is a cross-sectional view of an overall assembly view of a preferred embodiment when the fastener assembly is adjusted in height;
  • FIG. 4 is a schematic diagram of the overall structure of a preferred embodiment of the first height-adjusting pad
  • FIG. 5 is a schematic diagram of the overall structure of a preferred embodiment of the second height-adjusting pad
  • Fig. 6 is a schematic diagram of the overall structure of a preferred embodiment of an insulating block
  • Figure 7 is a schematic diagram of the overall structure of a preferred embodiment of the screw sleeve
  • FIG. 8 is a schematic diagram of the overall structure of a preferred embodiment of the iron plate lower backing plate
  • Figure 9 is a schematic diagram of the overall structure of a preferred embodiment of the under-rail pad.
  • Figure 10 is a schematic diagram of the overall structure of a preferred embodiment of the gauge baffle
  • Figure 11 is a schematic diagram of the overall structure of a preferred embodiment of the iron backing plate
  • Fig. 12 is a schematic diagram of the overall structure of a preferred embodiment of a spring bar.
  • Second side ear 30 Vertical baffle
  • the front-rear direction refers to the extending direction of the rail 16
  • the left-right direction refers to the left and right directions of the rail 16.
  • the fastener assembly includes: the bottom surface of the rail bottom 17 of the rail 16 and the upper surface of the sleeper rail groove from top to bottom.
  • the sleeper supporting rail groove is arranged in the sleeper 1, and the two sides of the sleeper supporting rail groove extend outwardly obliquely upward to form a sleeper shoulder 2.
  • the two ends of the second height-adjusting pad 4 rise up and are formed parallel to and fit the The first extension portion 24 on the inner surface of the sleeper shoulder 2, and both ends of the first height-adjusting pad 3 rise up and form a second extension portion that is parallel and fits the inner surface of the first extension portion 24 21; between the second extension 21 and the iron backing plate 8 is provided with a gauge baffle 7, the inner and outer sides of the gauge baffle 7 are respectively pressed against the side and the iron backing plate 8 On the inner side of the second extension part 21, an insulating block 10 is fastened on the upper surface and the side surface of the rail bottom 17, one end of the elastic strip 11 is fastened on the top surface of the insulation block 10, and the other end is fastened on the top surface of the insulation block 10.
  • one end of the spiral spike 12 passes vertically downwards sequentially through the gap in the middle of the elastic strip 11, the iron backing plate 8, the iron plate lower backing plate 9, and the first height-adjusting pad
  • the plate 3 and the second height-adjusting pad 4 are screwed to the sleeper 1, and a flat washer 13 is located between the elastic strip 11 and the cap end of the spiral spike 12 and is sleeved on the spiral spike 12 .
  • one end of the spiral spike 12 vertically downwards sequentially passes through the gap in the middle of the elastic strip 11, the iron backing plate 8, the iron plate lower backing plate 9 and the detachable first height adjustment
  • the backing plate 3 and the second height-adjusting backing plate 4 are screwed to the sleeper 1, and a flat washer 13 is located between the elastic strip 11 and the cap end of the spiral spike 12 and is sleeved on the spiral spike 12 Up, that is, the elastic bar 11 is pressed on the insulating block 10 and the gauge baffle 7 through the spiral spike 12, and the gauge baffle 7 presses and limits the iron block, and passes through the first height adjustment pad 3 and the second adjustment pad
  • the high pad 4 pads up the rail 16, wherein the top of the first extension 24 should be higher than the top of the sleeper shoulder 2, and the top of the second extension 21 should be higher than the top of the first extension 24.
  • the pressure on the 16 is transmitted to the sleeper shoulder 2 through the insulating block 10, the iron backing plate 8, the gauge baffle 7, the second extension 21 and the first extension 24 in sequence on the one hand, and is decomposed by the elastic on the other hand.
  • the strip 11 is transferred to the gauge baffle 7, the second extension 21 and the first extension 24 are transferred to the sleeper shoulder 2 to disassemble. Therefore, the fastener assembly exists in two states. One is to remove the first height-adjusting pad 3 and the second height-adjusting pad 4. At this time, the thickness of the sleeper shoulder 2 can be 6-9mm.
  • the under-rail pad 15 and the insulating block 10 play a role of insulation on the one hand, and a shock absorption role on the other hand.
  • the track spacing can be fine-tuned by replacing the insulating block 10 of different sizes.
  • the insulating block 10 is an inverted L shape as shown in FIG. 5.
  • the position in the sleeper supporting rail groove connected to the sleeper shoulder 2 is recessed downward to form a parallel edge
  • the first strip groove 5 penetrates back and forth in the length direction of the rail 16, and the position corresponding to the first strip groove 5 on the second height-adjusting pad 4 protrudes downward and is formed to fit snugly
  • the first convex portion on the inner wall of the first strip groove 5; the position of the first height-adjusting pad 3 connected to the second extension portion 21 is recessed downwardly and formed along the length direction parallel to the rail 16
  • the second strip groove 6 penetrates back and forth.
  • the bottom of the gauge baffle 7 and the position corresponding to the second strip groove 6 protrude downward and are formed to fit the second strip
  • the under-rail pad 15 can be selected in a wide range in the field, and should have better insulation.
  • the under-rail pad 15 is A rubber backing plate or a composite backing plate
  • the iron plate lower backing plate 9 is a polyethylene backing plate or a foamed polyurethane material backing plate; wherein, the composite backing plate is composed of a stainless steel plate and a third rubber backing plate, and the stainless steel The plate is bonded to the upper surface of the third rubber pad through vulcanization.
  • Specific measures for lowering on the basis of removing the first height-adjusting pad 3 and the second height-adjusting pad 4, replace the iron pad with a lower thickness.
  • the plate 9 uses a polyethylene backing plate. According to the needs of the amount of rail reduction, the thickness of the cushioning backing plate under the iron backing plate is 1-3mm. Therefore, the steel rail can be lowered by 5-10mm.
  • the iron plate lower pad 9 is used as a pad made of foamed polyurethane material when used for height adjustment.
  • the upper part of the iron backing plate 8 is provided with a protruding iron backing shoulder 33, and the inner side of the iron backing shoulder 33 abuts against the outer side of the insulating block 10;
  • the outer side of the insulating block 10 is formed with a side groove 26 that fits with the iron backing shoulder 33, and the inner side of the iron backing shoulder 33 is engaged in the side groove 26.
  • the lateral load of the train transmitted from the rail 16 is first borne by the iron backing plate shoulder 33, and then the lateral force is transmitted to the gauge baffle 7 through the iron backing plate 8, and finally the lateral force is transmitted to the sleeper shoulder 2, thereby reducing the position of the horizontal load, ensuring that the sleeper shoulder 2 bears the horizontal horizontal force, and making the rail 16 structure more stable.
  • the provision of the side groove 26 can effectively limit the position of the insulating block 10 and prevent it from falling off toward the extension direction of the rail 16.
  • both the gauge baffle 7 and the insulating block 10 are made of engineering plastics; wherein, the engineering The plastic is glass fiber reinforced polyamide.
  • the inner side of the gauge baffle 7 is formed with the side edge of the iron backing plate 8.
  • a vertical baffle 30 is fixedly fixed to the front and rear ends of the vertical surface to be matched with each other. The front and rear sides of the iron backing plate 8 and the lower backing plate 9 abut against the two Between the vertical baffle 30.
  • the working surface of the gauge baffle 7 protrudes upward to form a spring strip shoulder 14, so A shallow groove 32 for engaging with the outer side of the elastic bar 11 is formed on the inner side of the elastic bar shoulder 14.
  • a first edge 28 and a second edge 29 are respectively provided on the bottom surface of the under-rail pad 15 located in the extension direction of the steel rail 16.
  • a fine-adjusting backing plate 20 is also provided between the backing plate 15 and the iron backing plate 8. The front and rear ends of the backing plate 20 abut between the first side ear 28 and the second side ear 29, The inner sides of the first side ear 28 and the second side ear 29 are close to the side of the iron pad 8.
  • the height of the steel rail 16 can be fine-tuned by setting the fine-adjusting backing plate 20.
  • the first side ear 28 and the second side ear 29 are provided to block the fine-adjusting backing plate 20.
  • At least two sides of the iron backing plate 8 located on both sides of the under-rail backing plate 15 are respectively formed to abut against the under-rail backing plate 15 and the fine-adjusting backing plate 20.
  • the side stop 34; the sleeper 1 is embedded with a screw sleeve 19 that fits the spiral spike 12, and the bottom of the first height-adjusting pad 3 is formed with a concave portion, and how much the concave portion can be formed
  • a support bar 18 extending in a direction parallel to the length of the steel rail 16.
  • the stopper 34 By setting the stopper 34 and abutting against the side of the under-rail pad 15 and the side of the fine-tuning pad 20, it is used to limit the left and right positions of the side of the under-rail pad 15 and the fine-tuning pad 20 to prevent its deviation from affecting the overall fastener assembly
  • the pre-embedding of the screw sleeve 19 can make the spiral spike 12 more stable, and the length of the spiral spike 12 can be changed adaptively according to the height of the pad.
  • the contact area between the first height-adjusting pad 3 and the second height-adjusting pad 4 can be reduced, and both of them can be effectively prevented. ⁇ The one sticks together.
  • the iron shim plate 8, the iron plate lower shim plate 9, the first height-adjusting shim plate 3 and the second height-adjusting shim plate 4 are respectively provided with corresponding spiral spikes 12
  • the first height-adjusting backing plate 3 is a steel backing plate, and the second height-adjusting backing plate 4 is a poly Vinyl plastic backing board, the thickness of the first height-adjusting backing board 3 is: 25-55mm, the thickness of the second height-adjusting backing board 4 is: 4-6mm; wherein, the second height-adjusting backing board 4 It includes a first left half and a first right half that are symmetrical.
  • the first height-adjusting pad 3 When the thickness of the first height-adjusting pad 3 is less than or equal to 40 mm, the first height-adjusting pad 3 is divided into a symmetrical first Two left half and second right half.
  • the first through hole 23 can be set as a strip hole, and the iron pad 8 can be moved within a certain range by adjusting the thickness of the gauge baffle 7, so that the rail can be further adjusted. spacing.
  • the thickness of the first height-adjusting pad 3 should be higher than the thickness of the second height-adjusting pad 4, and the second height-adjusting pad 4 also serves as a buffer between the sleeper 1 and the second height-adjusting pad 4 A polyethylene plastic backing plate is used.
  • the thickness of the first height-adjusting backing plate 3 is large, it should have the characteristics of not being easily deformed, so a steel backing plate is used. After many tests, it is found that when the thickness of the first height-adjusting pad 3 is greater than 40mm, the overall stability of the fastener assembly will be affected if the two-half structure continues to be adopted due to the large amount of height-adjustment.
  • the integral structure can effectively avoid this problem.
  • the structure of the first left half and the first right half and the second left half and the second right half can refer to FIG. 4, that is, the structure of the first height-adjusting pad 3 and/or the second height-adjusting pad 4
  • the position of the shaft section is cut to form a two-half symmetrical structure.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Railway Tracks (AREA)

Abstract

Disclosed is a fastener assembly with a sleeper retaining shoulder used in a ballastless track, the fastener assembly comprising an under-rail tie plate (15), an iron tie plate (8), an under-iron-plate tie plate (9), and a first height adjusting tie plate (3) and a second height adjusting tie plate (4) that are detachably arranged. A sleeper rail bearing groove is provided in the top of a sleeper (1), two sides of the sleeper rail bearing groove are inclined upwards and extend outwards to form sleeper retaining shoulders (2), two ends of the second height adjusting tie plate (4) rise upwards and form first extending parts (24) that are parallel to each other and are attached to inner side faces of the sleeper retaining shoulders (2), and two ends of the first height adjusting tie plate (3) rise upwards and form second extending parts (21) that are parallel to each other and are attached to inner side faces of the first extending parts (24); a gauge apron (7) is arranged between each second extending part (21) and the iron tie plate (8); insulating blocks (10) are buckled onto an upper surface and side faces of a rail bottom (17); one end of an elastic strip (11) is buckled onto the top face of the insulating block (10), and the other end thereof is buckled onto a working face of the gauge apron plate (7); and one end of a screw spike (12) downwardly penetrates, in a vertical manner, a gap in the middle of the elastic strip (11), the iron tie plate (8), the under-iron-plate tie plate (9), the first height adjusting tie plate (3) and the second height adjusting tie plate (4) in sequence and is then in threaded connection with the sleeper (1); and a flat washer (13) is located between the elastic strip (11) and a cap end of the screw spike (12) and is sheathed on the screw spike (12). The fastener assembly can be used for adjusting the gauge of a steel rail and the height position thereof, and has a good insulation effect.

Description

用于无砟轨道中有轨枕挡肩的扣件组件Fastener assembly with sleeper shoulder in ballastless track 技术领域Technical field
本实用新型涉及用于无砟轨道中有轨枕挡肩的扣件组件。The utility model relates to a fastener assembly with a sleeper shoulder used in a ballastless track.
背景技术Background technique
轨道扣件是铁路轨道的一种常用部件,众所周知,为了提高列车运营的舒适性,无砟轨道只能依靠轨道扣件提供弹性,因而无砟轨道扣件应具有比有砟轨道扣件系统更好的弹性,但弹性又不能无限制提高,否则会导致列车通过时因钢轨倾翻大从而使动态轨距显著增大,影响列车的平顺运行。如在现有轨道扣件上降低刚度,提高弹性,将使钢轨侧翻大,影响列车的安全运营。Track fasteners are a common component of railway tracks. It is well known that in order to improve the comfort of train operations, ballastless tracks can only rely on track fasteners to provide elasticity. Therefore, ballastless track fasteners should be more effective than ballasted track fastener systems. Good elasticity, but the elasticity cannot be increased indefinitely, otherwise it will cause the rail to overturn when the train passes, which will significantly increase the dynamic gauge and affect the smooth running of the train. If the rigidity of the existing track fasteners is reduced and the elasticity is increased, the rails will roll over and affect the safe operation of the train.
另外根据轨道电路的要求,扣件系统不仅在干燥情况下具有很好的绝缘性能,而且在特大降雨情况下也应具有较好的绝缘性能。这就要求扣件系统结构上具有较高的绝缘性能。现有的有挡肩轨道扣件使用的金属轨距挡板且弹条直接扣压钢轨,大大降低了钢轨扣件的绝缘性能。In addition, according to the requirements of the track circuit, the fastener system not only has good insulation performance under dry conditions, but also should have good insulation performance under heavy rainfall. This requires that the fastener system has a higher insulation performance in the structure. The metal gauge baffle used in the existing shoulder rail fasteners and the spring bars directly buckle the rail, which greatly reduces the insulation performance of the rail fastener.
此外,我国地理、地质和气候环境复杂,无砟轨道运营过程中局部地段可能会遇到一些特殊状况,如路基的工后沉降、混凝土大跨度桥梁的徐变上拱、隧道基础的沉降变形和低温冻胀等病害,从而导致无砟轨道结构线路不平顺。由于无砟轨道无法进行起道作业,钢轨高低位置和左右位置的快速调整只能通过扣件解决,为了在短时间内紧急恢复线路的平顺性,保证列车运营的安全性和舒适性,因此迫切需要在现有高速铁路既有扣件系统基础上增加钢轨高低位置和左右位置调整量。In addition, due to the complex geography, geology and climate environment in my country, local sections of the ballastless track may encounter some special conditions during the operation of the ballastless track, such as post-construction settlement of the roadbed, creep and arching of concrete long-span bridges, settlement and deformation of tunnel foundations. Diseases such as low-temperature frost heave, resulting in irregularities in the structure of the ballastless track. Because the ballastless track cannot be started, the rapid adjustment of the height and left and right positions of the rail can only be solved by fasteners. In order to restore the smoothness of the line in a short time and ensure the safety and comfort of train operation, it is urgent It is necessary to increase the rail height and left and right position adjustments on the basis of the existing fastener system of the existing high-speed railway.
因此,本申请从舒适性、安全性、绝缘性以及可调节钢轨间距和钢轨高低位置考虑,提供一种用于无砟轨道中有轨枕挡肩的扣件组件。Therefore, the present application provides a fastener assembly for a ballastless track with sleeper shoulders in consideration of comfort, safety, insulation, and adjustable rail spacing and rail height positions.
实用新型内容Utility model content
本实用新型的目的是提供一种用于无砟轨道中有轨枕挡肩的扣件组件,该扣件组件可以用于调整轨距、调整钢轨高低位置和具有良好的绝缘作用。The purpose of the utility model is to provide a fastener assembly with a sleeper shoulder in a ballastless track. The fastener assembly can be used to adjust the gauge, adjust the height of the steel rail and have a good insulation effect.
为了实现上述目的,本实用新型提供了一种用于无砟轨道中有轨枕挡肩的扣件组件,该扣件组件包括:自上而下设置于钢轨的轨底底面与轨枕承轨槽的上表面之间的轨下垫板、铁垫板、铁板下垫板以及可拆卸设置的第一调高垫板和第二调高垫板;所述轨枕承轨槽设置于轨枕的顶部,且所述轨枕承轨槽的两侧朝向上方倾斜向外延伸以形成轨枕挡肩,所述第二调高垫板的两端上扬并形成有平行且贴合于所述轨枕挡肩的内侧面的第一延伸部,所述第一调高垫板的两端上扬并形成有平行且贴合于所述第一延伸部的内侧面的第二延伸部;所述第二延伸部与铁垫板之间设置有轨距挡板,所述轨距挡板的内、外侧面分别压紧于所述铁垫板的侧边和所述第二延伸部的内侧,在所述轨底的上表面和侧面扣合有绝缘块,弹条的一端扣压于所述绝缘块的顶面,另一端扣压于所述轨距挡板的工作面上;螺旋道钉的一端竖直向下顺次穿过所述弹条中部的间隙、铁垫板、铁板下垫板、第一调高垫板和第二调高垫板后螺接于所述轨枕上,平垫圈位于所述弹条和螺旋道钉的帽端之间且套设于所述螺旋道钉上。In order to achieve the above objective, the present invention provides a fastener assembly for a ballastless track with sleeper shoulders. The fastener assembly includes: a top-down installation on the bottom surface of the rail and the sleeper-supporting groove The under-rail pad, the iron pad, the iron-plate lower pad and the detachable first height-adjusting pad and the second height-adjusting pad between the upper surfaces; the sleeper supporting rail groove is arranged on the top of the sleeper, In addition, the two sides of the sleeper-supporting groove extend upwardly and obliquely to form sleeper shoulders, and both ends of the second height-adjusting pad rise up and form inner sides that are parallel and fit to the sleeper shoulders. The first extension part of the first height-adjusting pad is raised up and formed with a second extension part that is parallel and fits the inner surface of the first extension part; the second extension part and the iron pad A gauge baffle is arranged between the plates, and the inner and outer sides of the gauge baffle are respectively pressed against the side of the iron pad and the inner side of the second extension, and are located on the bottom of the rail. An insulating block is fastened on the surface and the side surface. One end of the elastic strip is fastened on the top surface of the insulation block, and the other end is fastened on the working surface of the gauge baffle; one end of the spiral spike is passed vertically downward in sequence After passing through the gap in the middle of the spring bar, the iron backing plate, the lower backing plate of the iron plate, the first height-adjusting backing plate and the second height-adjusting backing plate are screwed to the sleeper, and the flat washer is located on the spring bar and the spiral The cap ends of the road stud are sleeved on the spiral road stud.
优选地,所述轨枕承轨槽内与所述轨枕挡肩连接的位置向下凹陷形成有沿平行于钢轨长度方向上前后贯通的第一条形槽,所述第二调高垫板上与所述第一条形槽对应的位置向下凸起并形成有能够契合地贴合于所述第一条形槽内壁的第一凸部;所述第一调高垫板内与所述第二延伸部连接的位置向下凹陷形成有沿平行于钢轨长度方向上前后贯通的第二条形槽,所述轨距挡板的底部与所述第二条形槽对应的位置向下凸起并形成有能够契合地贴合于所述第二条形槽内壁的第二凸部。Preferably, the position in the sleeper supporting rail groove that is connected to the sleeper shoulder is recessed downward to form a first strip-shaped groove that penetrates back and forth in a direction parallel to the length of the rail, and the second height-adjusting pad is connected with The corresponding position of the first strip-shaped groove protrudes downward and is formed with a first convex part that can fit to the inner wall of the first strip-shaped groove; The position where the two extensions are connected is recessed downward to form a second strip-shaped groove that penetrates back and forth in a direction parallel to the length of the rail, and the bottom of the gauge baffle is convex downward at a position corresponding to the second strip-shaped groove And a second convex part that can fit and fit on the inner wall of the second strip groove is formed.
优选地,所述轨下垫板为橡胶垫板或复合垫板,所述铁板下垫板为聚乙烯垫板或发泡聚氨酯材料垫板;其中,所述复合垫板由不锈钢板和第三橡胶垫板组成,所述不锈钢板通过硫化粘接于所述第三橡胶垫板的 上表面。Preferably, the pad under the rail is a rubber pad or a composite pad, and the iron plate is a polyethylene pad or a foamed polyurethane material pad; wherein, the composite pad is composed of a stainless steel plate and a second It is composed of three rubber backing plates, and the stainless steel plate is bonded to the upper surface of the third rubber backing plate through vulcanization.
优选地,所述铁垫板的上部设有凸出的铁垫板挡肩,所述铁垫板挡肩的内侧顶抵于所述绝缘块的外侧;所述绝缘块的外侧形成有与所述铁垫板挡肩相契合的侧凹槽,所述铁垫板挡肩的内侧卡合于所述侧凹槽内。Preferably, the upper part of the iron backing plate is provided with a protruding iron backing shoulder, and the inner side of the iron backing shoulder abuts against the outer side of the insulating block; the outer side of the insulating block is formed with a The side grooves where the shoulders of the iron backing plate fit together, and the inner side of the shoulders of the iron backing plate is clamped in the side grooves.
优选地,所述轨距挡板和绝缘块均由工程塑料制成;其中,所述工程塑料为玻璃纤维增强聚酰胺。Preferably, the gauge baffle and the insulating block are both made of engineering plastic; wherein, the engineering plastic is glass fiber reinforced polyamide.
优选地,所述轨距挡板的内侧面形成有与所述铁垫板的侧边相配合的垂直面,位于所述垂直面的前、后端各自固接有一个竖挡板,所述铁垫板和铁板下垫板的前、后边顶抵于两个所述竖挡板之间。Preferably, the inner surface of the gauge baffle is formed with a vertical surface that matches with the side of the iron backing plate, and a vertical baffle is fixedly connected to the front and rear ends of the vertical surface. The front and rear edges of the iron backing plate and the lower backing plate of the iron plate abut between the two vertical baffles.
优选地,所述轨距挡板的工作面上向上凸起形成有弹条挡肩,所述弹条挡肩的内侧形成有用于卡合弹条外侧的浅凹槽。Preferably, the working surface of the gauge baffle is upwardly formed with a spring bar shoulder, and the inner side of the spring bar shoulder is formed with a shallow groove for engaging the outer side of the spring bar.
优选地,所述轨下垫板的底面位于所述钢轨延伸方向上的两个边上分别设置有第一边耳和第二边耳,所述轨下垫板与所述铁垫板之间还设置有微调垫板,所述微调垫板的前、后端顶抵于所述第一边耳和第二边耳之间,所述第一边耳和第二边耳的内侧面贴紧于所述铁垫板的侧边。Preferably, a first side ear and a second side ear are respectively provided on the bottom surface of the under-rail pad in the extension direction of the rail, between the under-rail pad and the iron pad A trimming backing plate is also provided. The front and rear ends of the trimming backing plate abut between the first ear and the second ear, and the inner sides of the first ear and the second ear are tightly attached to each other. On the side of the iron backing plate.
优选地,所述铁垫板上位于所述轨下垫板的两侧分别形成有至少两个用于顶抵所述轨下垫板和微调垫板侧边的挡块;所述轨枕内埋设有与所述螺旋道钉相契合的螺钉套管,所述第一调高垫板的底部形成有凹部,所述凹部能形成有多个沿平行于所述钢轨长度方向延伸的支撑条。Preferably, the iron backing plate is respectively formed on both sides of the under-rail backing plate with at least two stoppers for pressing against the side of the under-rail backing plate and the fine-adjusting backing plate; the sleeper is embedded There is a screw sleeve that fits with the spiral spike, and the bottom of the first height-adjusting pad is formed with a recess, and the recess can be formed with a plurality of support bars extending in a direction parallel to the length of the rail.
优选地,所述铁垫板、铁板下垫板、第一调高垫板和第二调高垫板上分别设置有对应于所述螺旋道钉的第一通孔、第二通孔、第三通孔和第四通孔;所述第一调高垫板为钢垫板,所述第二调高垫板为聚乙烯塑料垫板,所述第一调高垫板的厚度为:25-55mm,所述第二调高垫板的厚度为:4-6mm;其中,所述第二调高垫板包括左右对称的第一左半部和第一右半部,当所述第一调高垫板的厚度小于或等于40mm时,所述第一调高垫板分割形成为左右对称的第二左半部和第二右半部。Preferably, the iron backing plate, the lower backing plate of the iron plate, the first height-adjusting backing plate and the second height-adjusting backing plate are respectively provided with a first through hole, a second through hole, and a second through hole corresponding to the spiral spike. The third through hole and the fourth through hole; the first height-adjusting backing plate is a steel backing plate, the second height-adjusting backing plate is a polyethylene plastic backing plate, and the thickness of the first height-adjusting backing plate is: 25-55mm, the thickness of the second height-adjusting pad is: 4-6mm; wherein, the second height-adjusting pad includes a first left half and a first right half that are bilaterally symmetrical. When the thickness of a height-adjusting pad is less than or equal to 40 mm, the first height-adjusting pad is divided into a second left half and a second right half that are bilaterally symmetrical.
根据上述技术方案,本实用新型中螺旋道钉的一端竖直向下顺次穿过所述弹条中部的间隙、铁垫板、铁板下垫板以及可拆卸设置的第一调 高垫板和第二调高垫板后螺接于所述轨枕上,平垫圈位于所述弹条和螺旋道钉的帽端之间且套设于所述螺旋道钉上,即通过螺旋道钉将弹条扣压在绝缘块和轨距挡板上,轨距挡板将铁块压紧限位,通过第一调高垫板和第二调高垫板对钢轨进行垫高,其中,第一延伸部的顶端应高出于轨枕挡肩的顶部,第二延伸部的顶端高出于第一延伸部的顶部,钢轨所受到的压力通过一方面顺次通过绝缘块、铁垫板、轨距挡板、第二延伸部和第一延伸部传递至轨枕挡肩分解,另一方面通过弹条传递至轨距挡板、第二延伸部和第一延伸部传递至轨枕挡肩分解。因此,该扣件组件作为两种状态存在,其一,拆卸掉第一调高垫板和第二调高垫板,可以调低钢轨的高度,其二,装上第一调高垫板和/或第二调高垫板,当钢轨通过第一调高垫板和/或第二调高垫板在一定范围内被垫高后并不影响其作用力的分解。轨下垫板和绝缘块一方面起到了绝缘作用,另一方面起到了减震作用。另外,需要调整轨间距的时候只要更换不同尺寸的绝缘块即可对轨间距进行微调。According to the above technical solution, one end of the spiral spike in the present invention passes vertically and downwards sequentially through the gap in the middle of the elastic strip, the iron backing plate, the lower backing plate of the iron plate, and the detachable first height-adjusting backing plate And the second height-adjusting pad are screwed to the sleeper, and the flat washer is located between the elastic strip and the cap end of the spiral spike and is sleeved on the spiral spike, that is, the elastic The bar is crimped on the insulating block and the gauge baffle, the gauge baffle presses the iron block to limit the position, and the rail is raised by the first height-adjusting pad and the second height-adjusting pad. Among them, the first extension part The top end of the rail should be higher than the top of the sleeper shoulder, and the top end of the second extension should be higher than the top of the first extension. The pressure on the rail passes through the insulating block, iron backing plate, and gauge baffle in sequence on the one hand. , The second extension part and the first extension part are transmitted to the sleeper shoulder decomposition, on the other hand, the second extension part and the first extension part are transmitted to the sleeper shoulder decomposition through the elastic strip. Therefore, the fastener assembly exists in two states. One is to remove the first height-adjusting pad and the second height-adjusting pad to lower the height of the rail; the second is to install the first height-adjusting pad and the second height-adjusting pad. /Or the second height-adjusting pad, when the rail passes through the first height-adjusting pad and/or the second height-adjusting pad and is raised within a certain range, it does not affect the decomposition of its force. The under-rail pad and the insulating block play a role of insulation on the one hand, and a shock absorption role on the other. In addition, when the track spacing needs to be adjusted, the track spacing can be fine-tuned by replacing the insulating blocks of different sizes.
本实用新型的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following specific embodiments.
附图说明Description of the drawings
附图是用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本实用新型,但并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the utility model, but do not constitute a limitation to the utility model. In the attached picture:
图1是扣件组件不调高时的一种优选实施方式的整体装配图;Figure 1 is an overall assembly diagram of a preferred embodiment when the fastener assembly is not adjusted in height;
图2是扣件组件调高时的一种优选实施方式的整体装配图;Figure 2 is an overall assembly diagram of a preferred embodiment when the fastener assembly is adjusted in height;
图3是扣件组件调高时的一种优选实施方式的整体装配图的截面图;Figure 3 is a cross-sectional view of an overall assembly view of a preferred embodiment when the fastener assembly is adjusted in height;
图4是第一调高垫板的一种优选实施方式的整体结构示意图;4 is a schematic diagram of the overall structure of a preferred embodiment of the first height-adjusting pad;
图5是第二调高垫板的一种优选实施方式的整体结构示意图;5 is a schematic diagram of the overall structure of a preferred embodiment of the second height-adjusting pad;
图6是绝缘块的一种优选实施方式的整体结构示意图;Fig. 6 is a schematic diagram of the overall structure of a preferred embodiment of an insulating block;
图7是螺钉套管的一种优选实施方式的整体结构示意图;Figure 7 is a schematic diagram of the overall structure of a preferred embodiment of the screw sleeve;
图8是铁板下垫板的一种优选实施方式的整体结构示意图;FIG. 8 is a schematic diagram of the overall structure of a preferred embodiment of the iron plate lower backing plate;
图9是轨下垫板的一种优选实施方式的整体结构示意图;Figure 9 is a schematic diagram of the overall structure of a preferred embodiment of the under-rail pad;
图10是轨距挡板的一种优选实施方式的整体结构示意图;Figure 10 is a schematic diagram of the overall structure of a preferred embodiment of the gauge baffle;
图11是铁垫板的一种优选实施方式的整体结构示意图;Figure 11 is a schematic diagram of the overall structure of a preferred embodiment of the iron backing plate;
图12是弹条的一种优选实施方式的整体结构示意图。Fig. 12 is a schematic diagram of the overall structure of a preferred embodiment of a spring bar.
附图标记说明Description of Reference Signs
1轨枕                        2轨枕挡肩1 Sleeper 2 Sleeper shoulder
3第一调高垫板                4第二调高垫板3 The first height adjustment pad 4 The second height adjustment pad
5第一条形槽                  6第二条形槽5 The first slot 6 The second slot
7轨距挡板                    8铁垫板7 Gauge baffle 8 Iron pad
9铁板下垫板                  10绝缘块9 Iron plate underlaying plate 10 Insulating block
11弹条                       12螺旋道钉11 bullets 12 spiral spikes
13平垫圈                     14弹条挡肩13 Flat washer 14 Elastic strip shoulder
15轨下垫板                   16钢轨15 rail underlaying plate 16 rail
17轨底                       18支撑条Bottom of track 17 18 support bars
19螺钉套管                   20微调垫板19 screw casing 20 fine-tuning backing plate
21第二延伸部                 22第三通孔21 The second extension 22 The third through hole
23第一通孔                   24第一延伸部23 First through hole 24 First extension
25第四通孔                   26侧凹槽25 Fourth through hole 26 side groove
27第二通孔                   28第一边耳27 Second through hole 28 First ear
29第二边耳                   30竖挡板29 Second side ear 30 Vertical baffle
31第二凸部                   32浅凹槽31 Second convex part 32 Shallow groove
33铁垫板挡肩                 34挡块33 Iron pad block shoulder 34 block
具体实施方式detailed description
以下结合附图对本实用新型的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本实用新型,并 不用于限制本实用新型。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present utility model, and are not used to limit the present utility model.
在本实用新型中,在未作相反说明的情况下,“上下左右、前后内外”等包含在术语中的方位词仅代表该术语在常规使用状态下的方位,或为本领域技术人员理解的俗称,而不应视为对该术语的限制。其中,前后方向是指钢轨16的延伸方向,左右方向是指钢轨16的左、右侧方向。In the present utility model, if there is no explanation to the contrary, the terminology such as "up, down, left and right, front and back, inside and outside", etc., contained in the terminology only represents the orientation of the term under normal use, or is understood by those skilled in the art Common name, and should not be regarded as a restriction on the term. Here, the front-rear direction refers to the extending direction of the rail 16, and the left-right direction refers to the left and right directions of the rail 16.
参见图1-12所示的用于无砟轨道中有轨枕挡肩的扣件组件,该扣件组件包括:自上而下设置于钢轨16的轨底17底面与轨枕承轨槽的上表面之间的轨下垫板15、铁垫板8、铁板下垫板9以及可拆卸设置的第一调高垫板3和第二调高垫板4;所述轨枕承轨槽设置于轨枕1的顶部,且所述轨枕承轨槽的两侧朝向上方倾斜向外延伸以形成轨枕挡肩2,所述第二调高垫板4的两端上扬并形成有平行且贴合于所述轨枕挡肩2的内侧面的第一延伸部24,所述第一调高垫板3的两端上扬并形成有平行且贴合于所述第一延伸部24的内侧面的第二延伸部21;所述第二延伸部21与铁垫板8之间设置有轨距挡板7,所述轨距挡板7的内、外侧面分别压紧于所述铁垫板8的侧边和所述第二延伸部21的内侧,在所述轨底17的上表面和侧面扣合有绝缘块10,弹条11的一端扣压于所述绝缘块10的顶面,另一端扣压于所述轨距挡板7的工作面上;螺旋道钉12的一端竖直向下顺次穿过所述弹条11中部的间隙、铁垫板8、铁板下垫板9、第一调高垫板3和第二调高垫板4后螺接于所述轨枕1上,平垫圈13位于所述弹条11和螺旋道钉12的帽端之间且套设于所述螺旋道钉12上。Refer to the fastener assembly shown in Figures 1-12 for the ballastless track with sleeper shoulders. The fastener assembly includes: the bottom surface of the rail bottom 17 of the rail 16 and the upper surface of the sleeper rail groove from top to bottom. The under-rail pad 15, the iron pad 8, the iron lower pad 9 and the detachable first height-adjusting pad 3 and the second height-adjusting pad 4; the sleeper supporting rail groove is arranged in the sleeper 1, and the two sides of the sleeper supporting rail groove extend outwardly obliquely upward to form a sleeper shoulder 2. The two ends of the second height-adjusting pad 4 rise up and are formed parallel to and fit the The first extension portion 24 on the inner surface of the sleeper shoulder 2, and both ends of the first height-adjusting pad 3 rise up and form a second extension portion that is parallel and fits the inner surface of the first extension portion 24 21; between the second extension 21 and the iron backing plate 8 is provided with a gauge baffle 7, the inner and outer sides of the gauge baffle 7 are respectively pressed against the side and the iron backing plate 8 On the inner side of the second extension part 21, an insulating block 10 is fastened on the upper surface and the side surface of the rail bottom 17, one end of the elastic strip 11 is fastened on the top surface of the insulation block 10, and the other end is fastened on the top surface of the insulation block 10. The working surface of the gauge baffle 7; one end of the spiral spike 12 passes vertically downwards sequentially through the gap in the middle of the elastic strip 11, the iron backing plate 8, the iron plate lower backing plate 9, and the first height-adjusting pad The plate 3 and the second height-adjusting pad 4 are screwed to the sleeper 1, and a flat washer 13 is located between the elastic strip 11 and the cap end of the spiral spike 12 and is sleeved on the spiral spike 12 .
通过上述技术方案的实施,螺旋道钉12的一端竖直向下顺次穿过所述弹条11中部的间隙、铁垫板8、铁板下垫板9以及可拆卸设置的第一调高垫板3和第二调高垫板4后螺接于所述轨枕1上,平垫圈13位于所述弹条11和螺旋道钉12的帽端之间且套设于所述螺旋道钉12上,即通过螺旋道钉12将弹条11扣压在绝缘块10和轨距挡板7上,轨距挡板7将铁块压紧限位,通过第一调高垫板3和第二调高垫板4对钢轨16进行垫高,其中,第一延伸部24的顶端应高出于轨枕挡肩2的顶部,第二延伸部21的顶端高出于第一延伸部24的顶部,钢轨16所受到的压力通过 一方面顺次通过绝缘块10、铁垫板8、轨距挡板7、第二延伸部21和第一延伸部24传递至轨枕挡肩2分解,另一方面通过弹条11传递至轨距挡板7、第二延伸部21和第一延伸部24传递至轨枕挡肩2分解。因此,该扣件组件作为两种状态存在,其一,拆卸掉第一调高垫板3和第二调高垫板4,此时,轨枕挡肩2的厚度在6-9mm即可,可以调低钢轨16的高度;其二,装上第一调高垫板3和/或第二调高垫板4,当钢轨16通过第一调高垫板3和/或第二调高垫板4在一定范围内被垫高后并不影响其作用力的分解,此时,轨枕挡肩2的厚度在15-17mm即可。轨下垫板15和绝缘块10一方面起到了绝缘作用,另一方面起到了减震作用。另外,需要调整轨间距的时候只要更换不同尺寸的绝缘块10即可对轨间距进行微调。绝缘块10为参考图5所示的倒L型。Through the implementation of the above technical solution, one end of the spiral spike 12 vertically downwards sequentially passes through the gap in the middle of the elastic strip 11, the iron backing plate 8, the iron plate lower backing plate 9 and the detachable first height adjustment The backing plate 3 and the second height-adjusting backing plate 4 are screwed to the sleeper 1, and a flat washer 13 is located between the elastic strip 11 and the cap end of the spiral spike 12 and is sleeved on the spiral spike 12 Up, that is, the elastic bar 11 is pressed on the insulating block 10 and the gauge baffle 7 through the spiral spike 12, and the gauge baffle 7 presses and limits the iron block, and passes through the first height adjustment pad 3 and the second adjustment pad The high pad 4 pads up the rail 16, wherein the top of the first extension 24 should be higher than the top of the sleeper shoulder 2, and the top of the second extension 21 should be higher than the top of the first extension 24. The pressure on the 16 is transmitted to the sleeper shoulder 2 through the insulating block 10, the iron backing plate 8, the gauge baffle 7, the second extension 21 and the first extension 24 in sequence on the one hand, and is decomposed by the elastic on the other hand. The strip 11 is transferred to the gauge baffle 7, the second extension 21 and the first extension 24 are transferred to the sleeper shoulder 2 to disassemble. Therefore, the fastener assembly exists in two states. One is to remove the first height-adjusting pad 3 and the second height-adjusting pad 4. At this time, the thickness of the sleeper shoulder 2 can be 6-9mm. Lower the height of the rail 16; secondly, install the first height-adjusting pad 3 and/or the second height-adjusting pad 4, when the rail 16 passes the first height-adjusting pad 3 and/or the second height-adjusting pad 4 After being raised within a certain range, it does not affect the decomposition of its force. At this time, the thickness of the sleeper shoulder 2 should be 15-17mm. The under-rail pad 15 and the insulating block 10 play a role of insulation on the one hand, and a shock absorption role on the other hand. In addition, when the track spacing needs to be adjusted, the track spacing can be fine-tuned by replacing the insulating block 10 of different sizes. The insulating block 10 is an inverted L shape as shown in FIG. 5.
在该实施方式中,为了提高第二调高垫板4设置于轨枕承轨槽内的稳定性,防止第二调高垫板4朝向左右侧滑出,以及提高轨距挡板7设置于第一调高垫板3内的稳定性,防止轨距挡板7朝向左右侧滑出,优选地,所述轨枕承轨槽内与所述轨枕挡肩2连接的位置向下凹陷形成有沿平行于钢轨16长度方向上前后贯通的第一条形槽5,所述第二调高垫板4上与所述第一条形槽5对应的位置向下凸起并形成有能够契合地贴合于所述第一条形槽5内壁的第一凸部;所述第一调高垫板3内与所述第二延伸部21连接的位置向下凹陷形成有沿平行于钢轨16长度方向上前后贯通的第二条形槽6,所述轨距挡板7的底部与所述第二条形槽6对应的位置向下凸起并形成有能够契合地贴合于所述第二条形槽6内壁的第二凸部31。In this embodiment, in order to improve the stability of the second height-adjusting pad 4 installed in the sleeper rail groove, prevent the second height-adjusting pad 4 from sliding out toward the left and right sides, and the increasing gauge baffle 7 is installed in the first An increase in the stability of the backing plate 3 prevents the gauge baffle 7 from sliding out toward the left and right sides. Preferably, the position in the sleeper supporting rail groove connected to the sleeper shoulder 2 is recessed downward to form a parallel edge The first strip groove 5 penetrates back and forth in the length direction of the rail 16, and the position corresponding to the first strip groove 5 on the second height-adjusting pad 4 protrudes downward and is formed to fit snugly The first convex portion on the inner wall of the first strip groove 5; the position of the first height-adjusting pad 3 connected to the second extension portion 21 is recessed downwardly and formed along the length direction parallel to the rail 16 The second strip groove 6 penetrates back and forth. The bottom of the gauge baffle 7 and the position corresponding to the second strip groove 6 protrude downward and are formed to fit the second strip The second protrusion 31 on the inner wall of the groove 6.
在该实施方式中,轨下垫板15可以在本领域较宽的范围内选择,应具有较好的绝缘性,当需要进一步调低钢轨16时,优选地,所述轨下垫板15为橡胶垫板或复合垫板,所述铁板下垫板9为聚乙烯垫板或发泡聚氨酯材料垫板;其中,所述复合垫板由不锈钢板和第三橡胶垫板组成,所述不锈钢板通过硫化粘接于所述第三橡胶垫板的上表面。具体调低措施:在拆除第一调高垫板3和第二调高垫板4的基础上,更换厚度较低 的铁垫板,为缓解铁垫板对轨枕的冲击,将铁板下垫板9使用聚乙烯垫板,根据钢轨调低量的需要,铁垫板下缓冲垫板的厚度为1-3mm,因此,可以将钢轨调低5-10mm。铁板下垫板9作为调高使用时使用发泡聚氨酯材料制成的垫板。In this embodiment, the under-rail pad 15 can be selected in a wide range in the field, and should have better insulation. When the rail 16 needs to be further lowered, preferably, the under-rail pad 15 is A rubber backing plate or a composite backing plate, the iron plate lower backing plate 9 is a polyethylene backing plate or a foamed polyurethane material backing plate; wherein, the composite backing plate is composed of a stainless steel plate and a third rubber backing plate, and the stainless steel The plate is bonded to the upper surface of the third rubber pad through vulcanization. Specific measures for lowering: on the basis of removing the first height-adjusting pad 3 and the second height-adjusting pad 4, replace the iron pad with a lower thickness. In order to alleviate the impact of the iron pad on the sleeper, the iron pad is lowered. The plate 9 uses a polyethylene backing plate. According to the needs of the amount of rail reduction, the thickness of the cushioning backing plate under the iron backing plate is 1-3mm. Therefore, the steel rail can be lowered by 5-10mm. The iron plate lower pad 9 is used as a pad made of foamed polyurethane material when used for height adjustment.
在该实施方式中,优选地,所述铁垫板8的上部设有凸出的铁垫板挡肩33,所述铁垫板挡肩33的内侧顶抵于所述绝缘块10的外侧;所述绝缘块10的外侧形成有与所述铁垫板挡肩33相契合的侧凹槽26,所述铁垫板挡肩33的内侧卡合于所述侧凹槽26内。使由钢轨16传递而来的列车横向荷载,先由铁垫板挡肩33承受,然后通过铁垫板8将横向力传递给轨距挡板7,再最终将该横向力传递到轨枕挡肩2,从而降低了水平荷载的作用位置,保证由轨枕挡肩2承受横向水平力,使钢轨16结构更加稳定。设置侧凹槽26可以有效地限定绝缘块10的位置,防止其朝向钢轨16的延伸方向脱落。In this embodiment, preferably, the upper part of the iron backing plate 8 is provided with a protruding iron backing shoulder 33, and the inner side of the iron backing shoulder 33 abuts against the outer side of the insulating block 10; The outer side of the insulating block 10 is formed with a side groove 26 that fits with the iron backing shoulder 33, and the inner side of the iron backing shoulder 33 is engaged in the side groove 26. The lateral load of the train transmitted from the rail 16 is first borne by the iron backing plate shoulder 33, and then the lateral force is transmitted to the gauge baffle 7 through the iron backing plate 8, and finally the lateral force is transmitted to the sleeper shoulder 2, thereby reducing the position of the horizontal load, ensuring that the sleeper shoulder 2 bears the horizontal horizontal force, and making the rail 16 structure more stable. The provision of the side groove 26 can effectively limit the position of the insulating block 10 and prevent it from falling off toward the extension direction of the rail 16.
在该实施方式中,为了进一步提高轨距挡板7和绝缘块10的强度和绝缘性能,优选地,所述轨距挡板7和绝缘块10均由工程塑料制成;其中,所述工程塑料为玻璃纤维增强聚酰胺。In this embodiment, in order to further improve the strength and insulation performance of the gauge baffle 7 and the insulating block 10, preferably, both the gauge baffle 7 and the insulating block 10 are made of engineering plastics; wherein, the engineering The plastic is glass fiber reinforced polyamide.
在该实施方式中,为了使得轨距挡板7与铁垫板8之间受力更加均衡,优选地,所述轨距挡板7的内侧面形成有与所述铁垫板8的侧边相配合的垂直面,位于所述垂直面的前、后端各自固接有一个竖挡板30,所述铁垫板8和铁板下垫板9的前、后边顶抵于两个所述竖挡板30之间。通过竖挡板30的设置限定铁垫板8的前后位置,可以有效地抵消铁垫板8在列车运行过程中所受到的一部分扭力。In this embodiment, in order to make the force between the gauge baffle 7 and the iron backing plate 8 more balanced, preferably, the inner side of the gauge baffle 7 is formed with the side edge of the iron backing plate 8. A vertical baffle 30 is fixedly fixed to the front and rear ends of the vertical surface to be matched with each other. The front and rear sides of the iron backing plate 8 and the lower backing plate 9 abut against the two Between the vertical baffle 30. By setting the vertical baffle 30 to limit the front and rear positions of the iron backing plate 8, part of the torsion force received by the iron backing plate 8 during the operation of the train can be effectively offset.
在该实施方式中,为了进一步提高弹条11作用于轨距挡板7上的稳定性,优选地,所述轨距挡板7的工作面上向上凸起形成有弹条挡肩14,所述弹条挡肩14的内侧形成有用于卡合弹条11外侧的浅凹槽32。In this embodiment, in order to further improve the stability of the elastic strip 11 acting on the gauge baffle 7, preferably, the working surface of the gauge baffle 7 protrudes upward to form a spring strip shoulder 14, so A shallow groove 32 for engaging with the outer side of the elastic bar 11 is formed on the inner side of the elastic bar shoulder 14.
在该实施方式中,优选地,所述轨下垫板15的底面位于所述钢轨16延伸方向上的两个边上分别设置有第一边耳28和第二边耳29,所述轨下垫板15与所述铁垫板8之间还设置有微调垫板20,所述微调垫板20的 前、后端顶抵于所述第一边耳28和第二边耳29之间,所述第一边耳28和第二边耳29的内侧面贴紧于所述铁垫板8的侧边。通过设置微调垫板20可以对钢轨16的高度进行微调,为了防止其脱落,设置第一边耳28和第二边耳29对微调垫板20起到阻隔作用。In this embodiment, preferably, a first edge 28 and a second edge 29 are respectively provided on the bottom surface of the under-rail pad 15 located in the extension direction of the steel rail 16. A fine-adjusting backing plate 20 is also provided between the backing plate 15 and the iron backing plate 8. The front and rear ends of the backing plate 20 abut between the first side ear 28 and the second side ear 29, The inner sides of the first side ear 28 and the second side ear 29 are close to the side of the iron pad 8. The height of the steel rail 16 can be fine-tuned by setting the fine-adjusting backing plate 20. In order to prevent it from falling off, the first side ear 28 and the second side ear 29 are provided to block the fine-adjusting backing plate 20.
在该实施方式中,优选地,所述铁垫板8上位于所述轨下垫板15的两侧分别形成有至少两个用于顶抵所述轨下垫板15和微调垫板20侧边的挡块34;所述轨枕1内埋设有与所述螺旋道钉12相契合的螺钉套管19,所述第一调高垫板3的底部形成有凹部,所述凹部能形成有多个沿平行于所述钢轨16长度方向延伸的支撑条18。通过设置挡块34并顶抵于轨下垫板15和微调垫板20侧边用于限定轨下垫板15和微调垫板20侧边的左右位置,防止其偏移影响扣件组件的整体效果,螺钉套管19的预埋可以使得螺旋道钉12更加的稳定,螺旋道钉12的长度可以随垫高的程度做适应性的更换。通过在第一调高垫板3的底部设置凹部,并且在凹部内设置支撑条18,可以减小第一调高垫板3与第二调高垫板4的接触面积,可以有效防止其两者相粘接。In this embodiment, preferably, at least two sides of the iron backing plate 8 located on both sides of the under-rail backing plate 15 are respectively formed to abut against the under-rail backing plate 15 and the fine-adjusting backing plate 20. The side stop 34; the sleeper 1 is embedded with a screw sleeve 19 that fits the spiral spike 12, and the bottom of the first height-adjusting pad 3 is formed with a concave portion, and how much the concave portion can be formed A support bar 18 extending in a direction parallel to the length of the steel rail 16. By setting the stopper 34 and abutting against the side of the under-rail pad 15 and the side of the fine-tuning pad 20, it is used to limit the left and right positions of the side of the under-rail pad 15 and the fine-tuning pad 20 to prevent its deviation from affecting the overall fastener assembly As a result, the pre-embedding of the screw sleeve 19 can make the spiral spike 12 more stable, and the length of the spiral spike 12 can be changed adaptively according to the height of the pad. By providing a recess at the bottom of the first height-adjusting pad 3, and arranging the support bar 18 in the recess, the contact area between the first height-adjusting pad 3 and the second height-adjusting pad 4 can be reduced, and both of them can be effectively prevented.者相合。 The one sticks together.
在该实施方式中,优选地,所述铁垫板8、铁板下垫板9、第一调高垫板3和第二调高垫板4上分别设置有对应于所述螺旋道钉12的第一通孔23、第二通孔27、第三通孔22和第四通孔25;所述第一调高垫板3为钢垫板,所述第二调高垫板4为聚乙烯塑料垫板,所述第一调高垫板3的厚度为:25-55mm,所述第二调高垫板4的厚度为:4-6mm;其中,所述第二调高垫板4包括左右对称的第一左半部和第一右半部,当所述第一调高垫板3的厚度小于或等于40mm时,所述第一调高垫板3分割形成为左右对称的第二左半部和第二右半部。为了可以增大轨间距的调整范围,可以将第一通孔23设置为条形孔,通过调整轨距挡板7的厚度即可将铁垫板8在一定范围内移动,进而可以进一步调整轨间距。第一调高垫板3的厚度应高于第二调高垫板4的厚度,第二调高垫板4还起到与轨枕1之间的缓冲作用,因此将第二调高垫板4使用聚乙烯塑料垫板,由于第一调高垫板3的厚度较大,应具有不易变形的特点,因此采用钢 垫板。在经过多次试验得出,当第一调高垫板3的厚度大于40mm时,由于调高量较大,若继续采用两半式的结构那么扣件组件的整体稳定性会受到影响,采用整体式的结构可以有效的避免该问题。第一左半部和第一右半部以及第二左半部和第二右半部的结构可以参考图4,即在第一调高垫板3和/或第二调高垫板4的轴截面位置进行切开,形成两半对称的结构。In this embodiment, preferably, the iron shim plate 8, the iron plate lower shim plate 9, the first height-adjusting shim plate 3 and the second height-adjusting shim plate 4 are respectively provided with corresponding spiral spikes 12 The first through hole 23, the second through hole 27, the third through hole 22 and the fourth through hole 25; the first height-adjusting backing plate 3 is a steel backing plate, and the second height-adjusting backing plate 4 is a poly Vinyl plastic backing board, the thickness of the first height-adjusting backing board 3 is: 25-55mm, the thickness of the second height-adjusting backing board 4 is: 4-6mm; wherein, the second height-adjusting backing board 4 It includes a first left half and a first right half that are symmetrical. When the thickness of the first height-adjusting pad 3 is less than or equal to 40 mm, the first height-adjusting pad 3 is divided into a symmetrical first Two left half and second right half. In order to increase the adjustment range of the rail spacing, the first through hole 23 can be set as a strip hole, and the iron pad 8 can be moved within a certain range by adjusting the thickness of the gauge baffle 7, so that the rail can be further adjusted. spacing. The thickness of the first height-adjusting pad 3 should be higher than the thickness of the second height-adjusting pad 4, and the second height-adjusting pad 4 also serves as a buffer between the sleeper 1 and the second height-adjusting pad 4 A polyethylene plastic backing plate is used. Because the thickness of the first height-adjusting backing plate 3 is large, it should have the characteristics of not being easily deformed, so a steel backing plate is used. After many tests, it is found that when the thickness of the first height-adjusting pad 3 is greater than 40mm, the overall stability of the fastener assembly will be affected if the two-half structure continues to be adopted due to the large amount of height-adjustment. The integral structure can effectively avoid this problem. The structure of the first left half and the first right half and the second left half and the second right half can refer to FIG. 4, that is, the structure of the first height-adjusting pad 3 and/or the second height-adjusting pad 4 The position of the shaft section is cut to form a two-half symmetrical structure.
以上结合附图详细描述了本实用新型的优选实施方式,但是,本实用新型并不限于上述实施方式中的具体细节,在本实用新型的技术构思范围内,可以对本实用新型的技术方案进行多种简单变型,这些简单变型均属于本实用新型的保护范围。The preferred embodiments of the present utility model are described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the specific details in the above-mentioned embodiments. Within the scope of the technical concept of the present utility model, various technical solutions of the present utility model can be made. These simple variants all belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本实用新型对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above-mentioned specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present utility model has various possibilities The combination method will not be explained separately.
此外,本实用新型的各种不同的实施方式之间也可以进行任意组合,只要其不违背本实用新型的思想,其同样应当视为本实用新型所公开的内容。In addition, various different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.

Claims (10)

  1. 一种用于无砟轨道中有轨枕挡肩的扣件组件,其特征在于,所述扣件组件包括:自上而下设置于钢轨(16)的轨底(17)底面与轨枕承轨槽的上表面之间的轨下垫板(15)、铁垫板(8)、铁板下垫板(9)以及可拆卸设置的第一调高垫板(3)和第二调高垫板(4);A fastener assembly for a ballastless track with sleeper shoulders, characterized in that the fastener assembly comprises: the bottom surface of the rail bottom (17) of the steel rail (16) and the sleeper rail groove The lower rail pad (15), the iron pad (8), the iron lower pad (9) and the detachable first height-adjusting pad (3) and the second height-adjusting pad between the upper surfaces of the (4);
    所述轨枕承轨槽设置于轨枕(1)的顶部,且所述轨枕承轨槽的两侧朝向上方倾斜向外延伸以形成轨枕挡肩(2),所述第二调高垫板(4)的两端上扬并形成有平行且贴合于所述轨枕挡肩(2)的内侧面的第一延伸部(24),所述第一调高垫板(3)的两端上扬并形成有平行且贴合于所述第一延伸部(24)的内侧面的第二延伸部(21);The sleeper supporting rail groove is arranged on the top of the sleeper (1), and both sides of the sleeper supporting rail groove extend upward obliquely to form a sleeper shoulder (2), and the second height-adjusting pad (4) ) Are raised up and formed with first extensions (24) that are parallel and fitted to the inner side of the sleeper shoulder (2), and both ends of the first height-adjusting pad (3) are raised and formed There is a second extension part (21) that is parallel and fits the inner surface of the first extension part (24);
    所述第二延伸部(21)与铁垫板(8)之间设置有轨距挡板(7),所述轨距挡板(7)的内、外侧面分别压紧于所述铁垫板(8)的侧边和所述第二延伸部(21)的内侧,在所述轨底(17)的上表面和侧面扣合有绝缘块(10),弹条(11)的一端扣压于所述绝缘块(10)的顶面,另一端扣压于所述轨距挡板(7)的工作面上;A gauge baffle (7) is arranged between the second extension (21) and the iron backing plate (8), and the inner and outer sides of the gauge baffle (7) are respectively pressed against the iron backing On the side of the plate (8) and the inner side of the second extension (21), an insulating block (10) is fastened on the upper surface and the side of the rail bottom (17), and one end of the elastic strip (11) is fastened On the top surface of the insulating block (10), the other end is crimped on the working surface of the gauge baffle (7);
    螺旋道钉(12)的一端竖直向下顺次穿过所述弹条(11)中部的间隙、铁垫板(8)、铁板下垫板(9)、第一调高垫板(3)和第二调高垫板(4)后螺接于所述轨枕(1)上,平垫圈(13)位于所述弹条(11)和螺旋道钉(12)的帽端之间且套设于所述螺旋道钉(12)上。One end of the spiral spike (12) passes through the gap in the middle of the elastic strip (11), the iron backing plate (8), the lower backing plate (9), and the first height-adjusting backing plate ( 3) and the second height-adjusting pad (4) are screwed to the sleeper (1), and the flat washer (13) is located between the elastic strip (11) and the cap end of the spiral spike (12) and It is sleeved on the spiral spike (12).
  2. 根据权利要求1所述的用于无砟轨道中有轨枕挡肩的扣件组件,其特征在于,所述轨枕承轨槽内与所述轨枕挡肩(2)连接的位置向下凹陷形成有沿平行于钢轨(16)长度方向上前后贯通的第一条形槽(5),所述第二调高垫板(4)上与所述第一条形槽(5)对应的位置向下凸起并形成有能够契合地贴合于所述第一条形槽(5)内壁的第一凸部;The fastener assembly for a ballastless track with a sleeper shoulder according to claim 1, wherein the position in the sleeper supporting rail groove connected to the sleeper shoulder (2) is recessed downward to form Along the first strip groove (5) that penetrates back and forth in a direction parallel to the length of the steel rail (16), the position corresponding to the first strip groove (5) on the second height-adjusting pad (4) is downward Protruding and forming a first convex part that can fit snugly on the inner wall of the first strip-shaped groove (5);
    所述第一调高垫板(3)内与所述第二延伸部(21)连接的位置向下凹陷形成有沿平行于钢轨(16)长度方向上前后贯通的第二条形槽(6),所述轨距挡板(7)的底部与所述第二条形槽(6)对应的位置向下凸起并形成有能够契合地贴合于所述第二条形槽(6)内壁的第二凸部(31)。The position in the first height-adjusting pad (3) connected to the second extension (21) is recessed downward to form a second strip-shaped groove (6) that penetrates back and forth in a direction parallel to the length of the rail (16). ), the bottom of the gauge baffle (7) and the position corresponding to the second strip-shaped groove (6) protrude downward and are formed to fit in the second strip-shaped groove (6) fitfully The second protrusion (31) of the inner wall.
  3. 根据权利要求1所述的用于无砟轨道中有轨枕挡肩的扣件组件,其特征在于,所述轨下垫板(15)为橡胶垫板或复合垫板,所述铁板下垫板(9)为聚乙烯垫板或发泡聚氨酯材料垫板;其中,The fastener assembly for a ballastless track with a sleeper shoulder according to claim 1, wherein the under-rail pad (15) is a rubber pad or a composite pad, and the iron plate is under-pad The board (9) is a polyethylene backing board or a foamed polyurethane material backing board; among them,
    所述复合垫板由不锈钢板和第三橡胶垫板组成,所述不锈钢板通过硫化粘接于所述第三橡胶垫板的上表面。The composite backing plate is composed of a stainless steel plate and a third rubber backing plate, and the stainless steel plate is bonded to the upper surface of the third rubber backing plate through vulcanization.
  4. 根据权利要求1所述的用于无砟轨道中有轨枕挡肩的扣件组件,其特征在于,所述铁垫板(8)的上部设有凸出的铁垫板挡肩(33),所述铁垫板挡肩(33)的内侧顶抵于所述绝缘块(10)的外侧;The fastener assembly for a sleeper shoulder in a ballastless track according to claim 1, wherein the upper part of the iron backing plate (8) is provided with a protruding iron backing shoulder (33), The inner side of the iron backing shoulder (33) abuts the outer side of the insulating block (10);
    所述绝缘块(10)的外侧形成有与所述铁垫板挡肩(33)相契合的侧凹槽(26),所述铁垫板挡肩(33)的内侧卡合于所述侧凹槽(26)内。The outer side of the insulating block (10) is formed with a side groove (26) that fits with the iron backing shoulder (33), and the inner side of the iron backing shoulder (33) is engaged with the side In the groove (26).
  5. 根据权利要求1所述的用于无砟轨道中有轨枕挡肩的扣件组件,其特征在于,所述轨距挡板(7)和绝缘块(10)均由工程塑料制成;其中,所述工程塑料为玻璃纤维增强聚酰胺。The fastener assembly for a sleeper shoulder in a ballastless track according to claim 1, wherein the gauge baffle (7) and the insulating block (10) are both made of engineering plastics; wherein, The engineering plastic is glass fiber reinforced polyamide.
  6. 根据权利要求1所述的用于无砟轨道中有轨枕挡肩的扣件组件,其特征在于,所述轨距挡板(7)的内侧面形成有与所述铁垫板(8)的侧边相配合的垂直面,位于所述垂直面的前、后端各自固接有一个竖挡板(30),所述铁垫板(8)和铁板下垫板(9)的前、后边顶抵于两个所述竖挡板(30)之间。The fastener assembly for a ballastless track with a sleeper shoulder according to claim 1, wherein the inner side of the gauge baffle (7) is formed with a contact with the iron backing plate (8) A vertical baffle (30) is fixed on the front and rear ends of the vertical surface with matching sides, and the front and back of the iron backing plate (8) and the lower backing plate (9) are fixedly connected to each other. The rear side abuts between the two vertical baffles (30).
  7. 根据权利要求1所述的用于无砟轨道中有轨枕挡肩的扣件组件,其特征在于,所述轨距挡板(7)的工作面上向上凸起形成有弹条挡肩(14),所述弹条挡肩(14)的内侧形成有用于卡合弹条(11)外侧的浅凹槽(32)。The fastener assembly for a ballastless track with a sleeper shoulder according to claim 1, wherein the working surface of the gauge baffle (7) protrudes upward to form an elastic strip shoulder (14) ), the inner side of the elastic strip retaining shoulder (14) is formed with a shallow groove (32) for engaging the outer side of the elastic strip (11).
  8. 根据权利要求1所述的用于无砟轨道中有轨枕挡肩的扣件组件,其特征在于,所述轨下垫板(15)的底面位于所述钢轨(16)延伸方向上的两个边上分别设置有第一边耳(28)和第二边耳(29),所述轨下垫板(15)与所述铁垫板(8)之间还设置有微调垫板(20),所述微调垫板(20)的前、后端顶抵于所述第一边耳(28)和第二边耳(29) 之间,所述第一边耳(28)和第二边耳(29)的内侧面贴紧于所述铁垫板(8)的侧边。The fastener assembly for a ballastless track with a sleeper shoulder according to claim 1, wherein the bottom surface of the under-rail pad (15) is located at two positions in the extension direction of the steel rail (16). A first side ear (28) and a second side ear (29) are respectively provided on the sides, and a fine-adjusting pad (20) is also provided between the under-rail pad (15) and the iron pad (8) , The front and rear ends of the fine adjustment pad (20) abut between the first side ear (28) and the second side ear (29), and the first side ear (28) and the second side ear The inner surface of the ear (29) is close to the side of the iron pad (8).
  9. 根据权利要求8所述的用于无砟轨道中有轨枕挡肩的扣件组件,其特征在于,所述铁垫板(8)上位于所述轨下垫板(15)的两侧分别形成有至少两个用于顶抵所述轨下垫板(15)和微调垫板(20)侧边的挡块(34);The fastener assembly for a ballastless track with a sleeper shoulder according to claim 8, wherein the iron backing plate (8) is formed on both sides of the under-rail backing plate (15) respectively. There are at least two stoppers (34) for pressing against the side of the under-rail pad (15) and the fine-adjusting pad (20);
    所述轨枕(1)内埋设有与所述螺旋道钉(12)相契合的螺钉套管(19),所述第一调高垫板(3)的底部形成有凹部,所述凹部能形成有多个沿平行于所述钢轨(16)长度方向延伸的支撑条(18)。The sleeper (1) is embedded with a screw sleeve (19) that fits with the spiral spike (12), and the bottom of the first height-adjusting pad (3) is formed with a recess, and the recess can be formed There are a plurality of support bars (18) extending parallel to the length of the steel rail (16).
  10. 根据权利要求1-9中的任意一项所述的用于无砟轨道中有轨枕挡肩的扣件组件,其特征在于,所述铁垫板(8)、铁板下垫板(9)、第一调高垫板(3)和第二调高垫板(4)上分别设置有对应于所述螺旋道钉(12)的第一通孔(23)、第二通孔(27)、第三通孔(22)和第四通孔(25);The fastener assembly for a ballastless track with a sleeper shoulder according to any one of claims 1-9, wherein the iron backing plate (8) and the iron plate lower backing plate (9) , The first height-adjusting pad (3) and the second height-adjusting pad (4) are respectively provided with a first through hole (23) and a second through hole (27) corresponding to the spiral spike (12) , The third through hole (22) and the fourth through hole (25);
    所述第一调高垫板(3)为钢垫板,所述第二调高垫板(4)为聚乙烯塑料垫板,所述第一调高垫板(3)的厚度为:25-55mm,所述第二调高垫板(4)的厚度为:4-6mm;其中,所述第二调高垫板(4)包括左右对称的第一左半部和第一右半部,当所述第一调高垫板(3)的厚度小于或等于40mm时,所述第一调高垫板(3)分割形成为左右对称的第二左半部和第二右半部。The first height-adjusting backing plate (3) is a steel backing plate, the second height-adjusting backing plate (4) is a polyethylene plastic backing plate, and the thickness of the first height-adjusting backing plate (3) is 25 -55mm, the thickness of the second height-adjusting pad (4) is: 4-6mm; wherein, the second height-adjusting pad (4) includes a first left half and a first right half that are bilaterally symmetrical When the thickness of the first height-adjusting pad (3) is less than or equal to 40 mm, the first height-adjusting pad (3) is divided into a second left half and a second right half that are bilaterally symmetrical.
PCT/CN2019/107092 2019-08-23 2019-09-20 Fastener assembly with sleeper retaining shoulder used in ballastless track WO2021035846A1 (en)

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