WO2021019953A1 - Heat exchange unit - Google Patents
Heat exchange unit Download PDFInfo
- Publication number
- WO2021019953A1 WO2021019953A1 PCT/JP2020/024301 JP2020024301W WO2021019953A1 WO 2021019953 A1 WO2021019953 A1 WO 2021019953A1 JP 2020024301 W JP2020024301 W JP 2020024301W WO 2021019953 A1 WO2021019953 A1 WO 2021019953A1
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- WO
- WIPO (PCT)
- Prior art keywords
- heat exchange
- heat exchanger
- exchange unit
- held
- shutter device
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
Definitions
- This disclosure relates to a heat exchange unit.
- the vehicle is equipped with multiple heat exchangers.
- a heat exchanger include a condenser for air conditioning, a radiator for cooling an internal combustion engine, and the like.
- a plurality of heat exchangers are modularized, and the whole is often configured as one heat exchange unit.
- the heat exchange unit is generally arranged in the front side portion of the vehicle so that the air flowing from the front grill of the vehicle passes through each heat exchanger.
- the present inventors have considered, as one aspect of the heat exchange unit as described above, a configuration in which a thin device such as a shutter device is arranged at a position between a pair of heat exchangers. There is.
- a heat exchange unit as a configuration for holding the shutter device or the like, it is conceivable that the held portion of the shutter device or the like is interposed between the tanks of the respective heat exchangers and fixed. Be done.
- An object of the present disclosure is to provide a heat exchange unit capable of suppressing dimensions along the front-rear direction of a vehicle.
- the heat exchange unit includes a first heat exchanger, a second heat exchanger arranged adjacent to the first heat exchanger along a predetermined direction, a first heat exchanger, and a second heat. It includes a held member that is held at a position between the exchanger and the exchanger.
- the first heat exchanger is a container for temporarily storing fluid, and has a pair of tanks arranged so as to be arranged in the horizontal direction, and the held member is one of the first heat exchangers. , By being connected to the portion between the pair of tanks, held by the first heat exchanger.
- a held member such as a shutter device is held at a position between the first heat exchanger and the second heat exchanger.
- the first heat exchanger has a pair of tanks arranged so as to be arranged in the horizontal direction, and the held member is a portion of the first heat exchanger between the pair of tanks. It is held by being connected.
- a heat exchange unit capable of suppressing the dimensions along the front-rear direction of the vehicle.
- FIG. 1 is a diagram schematically showing a state in which the heat exchange unit according to the first embodiment is mounted on a vehicle.
- FIG. 2 is a diagram showing a configuration of a radiator included in the heat exchange unit according to the first embodiment.
- FIG. 3 is a diagram showing a configuration of a shutter device included in the heat exchange unit according to the first embodiment.
- FIG. 4 is a diagram schematically showing a configuration for holding a shutter device of the heat exchange unit according to the first embodiment.
- FIG. 5 is a diagram schematically showing a configuration for holding a shutter device of the heat exchange unit according to the second embodiment.
- FIG. 6 is a diagram schematically showing a configuration for holding a shutter device of the heat exchange unit according to the second embodiment.
- FIG. 1 is a diagram schematically showing a state in which the heat exchange unit according to the first embodiment is mounted on a vehicle.
- FIG. 2 is a diagram showing a configuration of a radiator included in the heat exchange unit according to the first embodiment.
- FIG. 3 is
- FIG. 7 is a diagram schematically showing a configuration for holding a shutter device of the heat exchange unit according to the third embodiment.
- FIG. 8 is a diagram schematically showing a configuration for holding a shutter device of the heat exchange unit according to the third embodiment.
- FIG. 9 is a diagram schematically showing a configuration for holding a shutter device of the heat exchange unit according to the fourth embodiment.
- FIG. 10 is a diagram schematically showing a configuration for holding a shutter device of the heat exchange unit according to the fourth embodiment.
- FIG. 11 is a diagram schematically showing a configuration for holding a shutter device of the heat exchange unit according to the fifth embodiment.
- FIG. 12 is a diagram for explaining a configuration for holding the shutter device of the heat exchange unit according to the fifth embodiment.
- FIG. 13 is a diagram schematically showing a configuration for holding a shutter device of the heat exchange unit according to the comparative example.
- the heat exchange unit 10 is a device mounted on a vehicle MV, and is configured as a modularized device by combining a radiator 100, a condenser 200, and the like, which will be described later. As shown in FIG. 1, the heat exchange unit 10 is mounted on the front side portion of the vehicle MV, specifically, on the rear side of the opening OP provided in the front grill of the vehicle MV.
- the vehicle MV is a vehicle that travels by a driving force of an internal combustion engine (not shown), but may be a vehicle that travels by a driving force other than the internal combustion engine, such as an electric vehicle.
- the heat exchange unit 10 includes a radiator 100, a condenser 200, and a shutter device 300. As described above, these are modularized, and the whole is configured as one heat exchange unit 10.
- the radiator 100 is a heat exchanger for exchanging heat between air and cooling water. Cooling water circulates between the radiator 100 and an internal combustion engine (not shown). The cooling water that has passed through the internal combustion engine and has become hot is cooled by heat exchange with air when passing through the radiator 100, and the temperature is lowered. The low-temperature cooling water is supplied to the internal combustion engine again and used for cooling the internal combustion engine. It should be noted that what is cooled by the cooling water passing through the radiator 100 may be an internal combustion engine as in the present embodiment, but may be a device other than the internal combustion engine such as an inverter. The radiator 100 corresponds to the "first heat exchanger" in this embodiment.
- the condenser 200 is a heat exchanger for exchanging heat between air and an air conditioning refrigerant.
- the condenser 200 is configured as part of a refrigeration cycle that constitutes an air conditioner (not shown). In the condenser 200, heat is dissipated from the air conditioning refrigerant to the air.
- the condenser 200 is arranged at a position adjacent to the radiator 100 along the front-rear direction of the vehicle MV. Specifically, the condenser 200 is arranged at a position upstream of the radiator 100 along the direction in which air flows, that is, the direction from the opening OP toward the rear side.
- the condenser 200 corresponds to the "second heat exchanger" in this embodiment.
- the air that has flowed into the vehicle MV from the opening OP passes through the condenser 200 and the radiator 100 in order, and is subjected to heat exchange in each heat exchanger.
- the shutter device 300 is a device for adjusting the flow rate of air passing through the condenser 200 and the radiator 100.
- the shutter device 300 is held at a position between the radiator 100 and the condenser 200 along the direction of air flow as described above.
- the shutter device 300 corresponds to the "held member" in the present embodiment. A specific configuration for holding the shutter device 300 will be described later.
- FIG. 2 shows a state in which the radiator 100 is viewed from the front side of the vehicle MV.
- the radiator 100 includes a tank 110 and a tank 120.
- the tank 110 is a container for temporarily storing the cooling water, and is arranged on the right side portion of the radiator 100 of the vehicle MV.
- the tank 110 is arranged so that its longitudinal direction is along the vertical direction.
- the tank 120 is a container for temporarily storing the cooling water, and is arranged on the left side portion of the radiator 100 of the vehicle MV.
- the tank 120 is also arranged so that its longitudinal direction is along the vertical direction.
- Both the tank 110 and the tank 120 are made of resin. In this way, the pair of tanks 110 and 120 included in the radiator 100 are arranged so as to be arranged along the horizontal direction.
- the tank 110 and the tank 120 are connected by a plurality of tubes 130 extending in the left-right direction.
- Each tube 130 is arranged so as to be arranged in the vertical direction.
- fins 140 are arranged at positions adjacent to the respective tubes along the vertical direction.
- the fin 140 is a member formed by bending a plate-shaped metal member, and is a so-called corrugated fin.
- the tubes 130 and the fins 140 are laminated so as to be alternately arranged in the vertical direction.
- the tube 130 and the fin 140 are joined by a brazing material.
- the tanks 110 and 120 have core plates 112 and 122, respectively.
- the core plates 112 and 122 are substantially flat metal members extending in the vertical direction.
- a plurality of through holes are formed in the core plates 112 and 122, and each tube 130 is inserted into and in contact with the through holes.
- the tank 110 covers the core plate 112 from the right side of the vehicle MV, and is fixed to the core plate 112 by crimping.
- the space between the tank 110 and the core plate 112 is a space for storing cooling water. Therefore, the core plate 112 can be said to be a part of a container for storing cooling water, that is, a part of a tank 110.
- the tank 120 covers the core plate 122 from the left side of the vehicle MV, and is fixed to the core plate 122 by crimping.
- the space between the tank 120 and the core plate 122 is a space for storing cooling water. Therefore, the core plate 122 can be said to be a part of a container for storing cooling water, that is, a part of a tank 120.
- Reinforcing plates 150 and 160 for reinforcing the tubes 130 and fins 140 are arranged on the uppermost side and the lowermost side of the parts where the tubes 130 and the fins 140 are laminated in the vertical direction.
- the reinforcing plate 150 is arranged at a position further upward of the tube 130 arranged on the uppermost side. Fins 140 are also arranged between the reinforcing plate 150 and the tube 130, and the reinforcing plate 150 and the fins 140 and the tube 130 and the fins 140 are both joined by a brazing material.
- the reinforcing plate 160 is arranged at a position further downward of the tube 130 arranged on the lowermost side. Fins 140 are also arranged between the reinforcing plate 160 and the tube 130, and the reinforcing plate 160 and the fins 140 and the tube 130 and the fins 140 are both joined by a brazing material.
- a pair of reinforcing plates 150 and 160 sandwich a plurality of tubes 130 from above and below, thereby reinforcing the entire plurality of tubes 130 and fins 140.
- the cooling water supplied from the outside to the radiator 100 moves between the tank 110 and the tank 120 through the tube 130. At that time, heat exchange is performed between the cooling water passing through the inside of the tube 130 and the air passing through the outside of the tube 130.
- the air is introduced from the opening OP of the front grill, and flows from the front side to the rear side of the vehicle MV by a fan (not shown).
- the air is the air after passing through the condenser 200 and the shutter device 300.
- the cooling water is cooled by air to lower its temperature.
- the configuration of the condenser 200 will be described. It is a part of a vehicle air conditioner mounted on a vehicle MV and is for condensing an air conditioner refrigerant by heat exchange with air. Although specific illustration is omitted, the specific configuration of the condenser 200 is the same as the configuration of the radiator 100 shown in FIG. That is, the condenser 200 includes a pair of tanks arranged along the left-right direction, and tubes and fins arranged between the pair of tanks. The position of each tank included in the condenser 200 is a position facing the tanks 110 and 120 included in the radiator 100 on the front side of the vehicle MV. The tank of the condenser 200 is connected directly or via a bracket to a hook (not shown) formed in the tanks 110 and 120 of the radiator 100.
- the air-conditioning refrigerant supplied from the outside to the condenser 200 moves between the pair of tanks included in the condenser through the tube provided in the condenser 200. At that time, heat exchange is performed between the air-conditioning refrigerant passing through the inside of the tube and the air passing through the outside of the tube.
- the air is introduced from the opening OP of the front grill, and flows from the front side to the rear side of the vehicle MV by a fan (not shown).
- the air-conditioning refrigerant loses heat from the air and condenses, changing from a gas phase to a liquid phase.
- the configuration of the shutter device 300 will be described with reference to FIG. FIG. 3 depicts a state in which the shutter device 300 is viewed from the front side of the vehicle MV.
- the shutter device 300 includes a frame 310 and a blade 340.
- the frame 310 is a rectangular frame made of resin.
- the outer shape of the frame 310 when viewed from the front side of the vehicle MV is substantially the same as the outer shape of the portion of the radiator 100 through which air passes.
- a plurality of blades 340 are held inside the frame 310.
- the blade 340 is an elongated plate-shaped member extending in the vertical direction, and a plurality of blades 340 are provided in the shutter device 300.
- the blades 340 are arranged so as to be arranged along the left-right direction of the vehicle MV.
- Each blade 340 is rotatably supported around a rotation axis along the vertical direction.
- Such an operation of the blade 340 is realized by a drive device 350 provided on the upper part of the frame 310 and a power transmission mechanism (not shown).
- a drive device 350 provided on the upper part of the frame 310 and a power transmission mechanism (not shown).
- air passes through the heat exchange unit 10 and flows.
- heat exchange is performed in each of the radiator 100 and the condenser 200.
- the closed state the flow of air passing through the heat exchange unit 10 is blocked by the blade 340 of the shutter device 300. Therefore, heat exchange is hardly performed in each of the radiator 100 and the condenser 200.
- the reinforcing plate 150 provided on the upper side portion of the radiator 100 is formed by bending a plate-shaped metal member, and has a horizontal portion 151 and folded portions 152 and 153. doing.
- the horizontal portion 151 is a flat plate-shaped portion arranged so as to substantially follow a horizontal plane. As described above, the fins 140 are brazed to the lower surface of the horizontal portion 151.
- the folded-back portion 152 is a flat plate-shaped portion formed by folding back the horizontal portion 151 so as to project upward from the front end portion of the vehicle MV.
- the folded-back portion 153 is a flat plate-shaped portion formed by folding back the horizontal portion 151 so as to project upward from the rear end portion of the vehicle MV.
- two through holes 155 are formed in the folded-back portion 152 so as to penetrate the folded-back portion 152 along the front-rear direction of the vehicle MV.
- a fixed plate 320 is formed on the frame 310 of the shutter device 300.
- the fixed plate 320 is a flat plate-shaped portion formed so as to extend upward from the upper end portion of the frame 310 and the rear end portion of the vehicle MV.
- the fixed plate 320 is formed with two through holes 321 so as to penetrate the fixed plate 320 along the front-rear direction of the vehicle MV.
- the positions where the through holes 321 are formed are all positions facing the through holes 155 formed in the folded-back portion 152.
- the shutter device 300 is fixed to the radiator 100 by a bolt 400 which is a fastening member.
- the bolt 400 is inserted into the through hole 321 and the through hole 155.
- a nut (not shown) is arranged on the rear side of the folded-back portion 152. By fastening the nut and the bolt 400, the folded-back portion 152 and the fixed plate 320 are in contact with each other, and the shutter device 300 is fixed to the radiator 100.
- the shutter device 300 is fixed to the radiator 100 by the above configuration in the upper portion, but is also fixed in the lower portion by the same configuration as described above.
- the reinforcing plate 160 arranged on the lower side has a shape that is vertically symmetrical with the reinforcing plate 150 arranged on the upper side.
- a through hole 165 similar to the through hole 155 is formed in the folded portion 162 which is a portion corresponding to the folded portion 152 of the reinforcing plate 150.
- a fixed plate 330 is formed on the frame 310.
- the fixed plate 330 is a flat plate-shaped portion formed so as to extend downward from the lower end portion of the frame 310 and the rear end portion of the vehicle MV.
- the fixed plate 330 is formed with a through hole 331 similar to the through hole 321.
- the fixing of the shutter device 300 to the radiator 100 in the lower portion is performed by inserting a bolt 400 into the through hole 331 and the through hole 165 and fastening the bolt 400 and the nut.
- the shutter device 300 which is a held member, is connected to the portion between the pair of tanks 110 and 120 of the radiator 100, which is the first heat exchanger, so that the radiator 100 is connected. Is held by. Specifically, the shutter device 300 is connected to the reinforcing plates 150 and 160 included in the radiator 100 by bolts 400 which are fastening members.
- the heat exchange unit 10A according to this comparative example includes a radiator 100, a condenser 200, and a shutter device 300, as in the present embodiment.
- the configuration for combining and integrating these three structures is different from that of the present embodiment.
- FIG. 13 the configuration of the tank 120 and its vicinity of the heat exchange unit 10A is schematically shown in a top view.
- reference numeral 220 is attached to the tank included in the condenser 200.
- the tank is also referred to as a “tank 220”.
- reference numeral 230 is attached to a tube included in the condenser 200.
- the arm portion 311 is provided on the frame 310 of the shutter device 300.
- the arm portion 311 extends toward the left side of the vehicle MV and is interposed at a position between the tank 120 and the tank 220. At that position, the arm portion 311 is connected and fixed to the tank 120 by a connection mechanism (not shown).
- the shutter device 300 which is a held member, has a pair of tanks 110, 120 among the radiator 100, which is the first heat exchanger. It is connected to the part in between.
- L1 shown in FIG. 13 can be made as small as possible within a range in which the core plate 122 and the tank 220 do not come into contact with each other.
- the dimensions of the heat exchange unit 10 along the front-rear direction of the vehicle MV can be suppressed.
- the second embodiment will be described with reference to FIGS. 5 and 6.
- the present embodiment is different from the first embodiment in the configuration for holding the shutter device 300.
- the points different from the first embodiment will be mainly described, and the points common to the first embodiment will be omitted as appropriate.
- the through hole 155 is not formed in the folded-back portion 152 of the reinforcing plate 150, and instead, the protruding plate portion 156 is formed in the folded-back portion 152.
- the protruding plate portion 156 is a flat plate-shaped portion formed so as to extend further upward from the upper end portion of the folded-back portion 152. Similar to the through hole 155 of the first embodiment, two projecting plate portions 156 are formed in the folded-back portion 152, but only one of them is shown in FIG.
- Two through holes 157 are formed in the protruding plate portion 156 so as to penetrate the protruding plate portion 156 along the front-rear direction of the vehicle MV.
- Each of the through holes 157 is a slit-shaped hole extending along the left-right direction of the vehicle MV, and is formed so as to be lined up along the vertical direction.
- the through hole 157 corresponds to one of the "reception portions" in the present embodiment.
- a protruding plate portion 322 is formed on the fixed plate 320.
- the projecting plate portion 322 is a substantially flat plate-shaped portion formed so as to extend further upward from the upper end portion of the fixed plate 320.
- Two projecting plate portions 322 are formed, and each of them is formed at a position facing the projecting plate portion 156 of the folded-back portion 152, but only one of them is shown in FIG.
- the protrusion 323 is formed with a protrusion 323 that protrudes toward the rear side of the vehicle MV. Two protrusions 323 are formed, and each of them is formed at a position facing the through hole 157 of the protrusion plate portion 156.
- the protrusion 323 is generally flat and is formed so as to extend along a horizontal plane.
- the protrusion 323 corresponds to one of the "protrusions" in the present embodiment.
- each protrusion 323 is inserted into the through hole 157 of the protrusion plate portion 156. Since the protrusion 323 is formed with a hook for preventing the protrusion, the protrusion 323 is fixed to the protrusion plate portion 156.
- the protrusion 323, which is a "protrusion portion” formed in the shutter device 300 is a through hole which is a "reception portion” formed in the reinforcing plate 150 arranged on the upper side. It is inserted against 157.
- the direction in which the protrusion 323 protrudes is the front-rear direction of the vehicle MV, that is, the direction along the direction in which the radiator 100, the shutter device 300, and the condenser 200 are arranged.
- the upper portion of the shutter device 300 is held by the radiator 100 by the above configuration.
- the reinforcing plate 160 arranged on the lower side is formed by bending a plate-shaped metal member, and has a horizontal portion 161 and folded portions 162 and 163. ing.
- the horizontal portion 161 is a flat plate-shaped portion arranged so as to substantially follow a horizontal plane. Fins 140 are brazed to the upper surface of the horizontal portion 161.
- the folded-back portion 162 is a flat plate-shaped portion formed by folding back the horizontal portion 161 so as to extend downward from the front end portion of the vehicle MV.
- the folded-back portion 163 is a flat plate-shaped portion formed by folding back the horizontal portion 161 so as to extend downward from the rear end portion of the vehicle MV.
- the configuration of the reinforcing plate 160 as described above is the same as that of the first embodiment.
- the protruding plate portion 166 is formed on the folded portion 162 of the reinforcing plate 160.
- the protruding plate portion 166 is a flat plate-shaped portion formed so as to extend further downward from the lower end portion of the folded-back portion 162.
- Two projecting plate portions 166 are formed in the folded-back portion 162, but only one of them is shown in FIG.
- a horizontal plate portion 167 is formed in the protruding plate portion 166.
- the horizontal plate portion 167 is formed so as to extend from the lower end portion of the protruding plate portion 166 toward the front side of the vehicle MV.
- a circular through hole 168 is formed in the projecting plate portion 166 so as to penetrate the projecting plate portion 166 in the vertical direction.
- the through hole 168 corresponds to another "reception portion" in the present embodiment.
- a cylindrical protrusion 335 is formed on the lower end surface of the shutter device 300.
- the protrusion 335 is formed so as to extend downward from the lower end surface of the shutter device 300, specifically, the lower end surface of the frame 310.
- the protrusion 335 corresponds to another "protrusion" in the present embodiment.
- the protrusion 335 of the shutter device 300 When connecting the shutter device 300 to the radiator 100, as shown by the alternate long and short dash line in FIG. 5, the protrusion 335 of the shutter device 300 is inserted through the through hole 168 of the horizontal plate portion 167 from above.
- the frame 310 of the shutter device 300 is placed on the upper surface of the horizontal plate portion 167. Since the protrusion 335 is inserted through the through hole 168, the displacement of the shutter device 300 along the horizontal direction is prevented.
- the protrusion 335 which is the "protrusion portion” formed in the shutter device 300, is the through hole which is the "reception portion” formed in the reinforcing plate 160 arranged on the lower side. It is inserted against 168.
- the direction in which the protrusion 335 protrudes is a downward direction.
- the lower portion of the shutter device 300 is held by the radiator 100 by the above configuration.
- the protrusion may have a flat plate shape instead of a cylindrical shape.
- the receiving portion may be configured to receive the protruding portion between the two opposing planes, or may have a slit-shaped opening.
- the third embodiment will be described with reference to FIGS. 7 and 8.
- the present embodiment is different from the first embodiment in the configuration for holding the shutter device 300.
- the points different from the first embodiment will be mainly described, and the points common to the first embodiment will be omitted as appropriate.
- the through hole 155 is not formed in the folded-back portion 152 of the reinforcing plate 150, and instead, the protruding plate portion 158 is formed in the folded-back portion 152.
- the protruding plate portion 158 is a flat plate-shaped portion formed so as to extend further upward from the upper end portion of the folded-back portion 152. Similar to the through hole 155 of the first embodiment, two projecting plate portions 158 are formed in the folded-back portion 152, but only one of them is shown in FIG. 7.
- One through hole 159 is formed in the protruding plate portion 158 so as to penetrate the protruding plate portion 158 along the front-rear direction of the vehicle MV.
- the through hole 159 is a slit-shaped hole extending along the left-right direction of the vehicle MV.
- a protruding plate portion 324 is formed on the fixed plate 320.
- the projecting plate portion 324 is a flat plate-shaped portion formed so as to extend further upward from the upper end portion of the fixed plate 320.
- Two projecting plate portions 324 are formed, and each of them is formed at a position facing the projecting plate portion 158 of the folded-back portion 152, but only one of them is shown in FIG. 7.
- One through hole 325 is formed in the protruding plate portion 324 so as to penetrate the protruding plate portion 324 along the front-rear direction of the vehicle MV.
- the through hole 325 is a slit-shaped hole extending along the left-right direction of the vehicle MV.
- the shutter device 300 When the shutter device 300 is connected to the radiator 100, the projecting plate portion 158 and the projecting plate portion 324 are overlapped along the front-rear direction of the vehicle, and the holding tool 500 shown in FIG. 7 is used for both. It is attached so as to sandwich.
- the holding tool 500 has a horizontal portion 510 and a pair of arm portions 511 and 512.
- the horizontal portion 510 is a portion formed in a substantially flat plate shape along the horizontal plane.
- the arm portion 511 is formed so as to extend downward from the front end portion of the vehicle MV in the horizontal portion 510.
- the arm portion 512 is formed so as to extend downward from the rear end of the horizontal portion 510 of the vehicle MV.
- FIG. 8 shows a state in which the holding tool 500 is attached to the protruding plate portion 158 and the protruding plate portion 324 that are overlapped with each other.
- the protruding plate portion 158 and the protruding plate portion 324 are in a state of being sandwiched between the arm portions 511 and 512 of the holding tool 500.
- the hook formed at the tip of the arm portion 511 is in a state of being inserted into the through hole 325.
- the hook formed at the tip of the arm portion 511 is in a state of being inserted into the through hole 159.
- the holding tool 500 is prevented from coming off upward, so that the protrusion plate portion 158 and the protrusion plate portion 324 are firmly fixed.
- the holding tool 500 for sandwiching and fixing the protruding plate portion 324 which is a part of the held member and the protruding plate portion 158 which is a part of the reinforcing plate 150 is provided. There is.
- the upper portion of the shutter device 300 is held by the radiator 100 by the above configuration.
- the lower portion of the shutter device 300 is held by the radiator 100 in the same configuration as the upper portion as described above.
- the lower portion of the shutter device 300 is held by the radiator 100 by the same configuration as the first embodiment shown in FIG. 4 or the same configuration as the second embodiment shown in FIG. It may be the embodiment.
- the present embodiment having the configuration described above also has the same effect as that described in the first embodiment.
- the fourth embodiment will be described with reference to FIGS. 9 and 10.
- the present embodiment is different from the first embodiment in the configuration for holding the shutter device 300.
- the points different from the first embodiment will be mainly described, and the points common to the first embodiment will be omitted as appropriate.
- the through hole 155 is not formed in the folded-back portion 152 of the reinforcing plate 150.
- the fixed plate 320 is formed with a horizontal portion 326 and a hanging portion 327.
- the horizontal portion 326 is a flat plate-shaped portion formed so as to extend from the upper end portion of the fixed plate 320 toward the rear side of the vehicle MV.
- the hanging portion 327 is a flat plate-shaped portion formed so as to extend downward from the rear end portion of the horizontal portion 326.
- the vicinity of the upper end portion of the folded-back portion 152 is placed in the gap between the fixed plate 320 and the hanging portion 327 from the lower side. Insert it into the state shown in FIG. That is, the portion from the fixed plate 320 to the hanging portion 327, that is, a part of the shutter device 300 which is a held member is hung from the upper side with respect to the folded-back portion 152.
- the upper portion of the shutter device 300 is held by the radiator 100 by the above configuration.
- the lower portion of the shutter device 300 is held by the radiator 100 in the same configuration as in the second embodiment shown in FIG.
- the lower portion of the shutter device 300 is held by the radiator 100 by the same configuration as the first embodiment shown in FIG. 4 or the same configuration as the third embodiment shown in FIG. It may be the embodiment.
- the present embodiment having the configuration described above also has the same effect as that described in the first embodiment.
- the fifth embodiment will be described with reference to FIGS. 11 and 12.
- the present embodiment is different from the first embodiment in the configuration for holding the shutter device 300.
- the points different from the first embodiment will be mainly described, and the points common to the first embodiment will be omitted as appropriate.
- the shutter device 300 is provided with a rod-shaped portion 370.
- the rod-shaped portion 370 is a substantially cylindrical portion, and the central axis thereof is formed so as to be along the horizontal direction.
- the rod-shaped portion 370 is formed so as to project from a portion of the frame 310 of the shutter device 300 below the center in the vertical direction toward the rear side of the vehicle MV.
- the entire outer shape of the radiator 100 is schematically shown by a dotted line.
- the rod-shaped portion 370 is in a state of penetrating the portion of the radiator 100 in which the fins 140 are arranged along the front-rear direction of the vehicle MV.
- the fins 140 are schematically drawn when viewed from the front side of the vehicle MV.
- the point P shown in the figure is a position at the center of the fin 140 in the vertical direction, and is a position of a gap between metal members forming the fin 140.
- the rod-shaped portion 370 shown in FIG. 11 is inserted so as to penetrate the fin 140 at the position of such a point P.
- the metal member forming the fin 140 is expanded and deformed around the point P.
- the rod-shaped portion 370 is held by being sandwiched between the metal members deformed in this way.
- the hook for preventing the rod-shaped portion 370 is formed at the tip end portion, the inserted rod-shaped portion 370 is prevented from coming off from the fin 140.
- the rod-shaped portion 370 projecting from the shutter device 300, which is the held member, along a predetermined direction is sandwiched by the metal member forming the fin 140, whereby the shutter device 300 The lower portion is held by the radiator 100.
- the "predetermined direction" in the above is a direction along the direction in which the radiator 100, the shutter device 300, and the condenser 200 are lined up.
- the upper portion of the shutter device 300 is held by the radiator 100 in the same configuration as in the first embodiment shown in FIG.
- the same configuration as the second embodiment shown in FIG. 5 the same configuration as the third embodiment shown in FIG. 7, and the same configuration as the fourth embodiment shown in FIG. 9
- the upper portion of the shutter device 300 may be held by the radiator 100 according to any of the above.
- the present embodiment having the configuration described above also has the same effect as that described in the first embodiment.
- the shutter device 300 which is a held member, is connected to the reinforcing plate 150 of the radiator 100 on the rear side thereof has been described, but the shutter device 300 is a condenser on the front side thereof. It may be connected to a part of 200, specifically, a part corresponding to the reinforcing plate 150 or the like. That is, the condenser 200 on the front side may correspond to the first heat exchanger, and the radiator 100 on the rear side may correspond to the second heat exchanger.
- the first heat exchanger that holds the held member may be the radiator 100 as in the above-described example, but may be another type of heat exchanger.
- the first heat exchanger is either a condenser for condensing air conditioning refrigerant by heat exchange with air and an intercooler for cooling combustion air by heat exchange with air. May be good.
- the second heat exchanger may be the condenser 200 as in the example described above, but may be another type of heat exchanger.
- the second heat exchanger may be either a radiator for cooling the cooling water by heat exchange with air and an intercooler for cooling the combustion air by heat exchange with air. ..
- the held member held at a position between the first heat exchanger and the second heat exchanger is the shutter device 300 for adjusting the air flow.
- the held member may be a member other than the shutter device 300.
- the held member may be a thin member held between the first heat exchanger and the second heat exchanger.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Air-Conditioning For Vehicles (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
Abstract
A heat exchange unit (10) is provided with: a first heat exchanger (100); a second heat exchanger (200) disposed at a position adjacent to the first heat exchanger in a predetermined direction; and a held member (300) held at a position between the first heat exchanger and the second heat exchanger. The first heat exchanger has a pair of tanks (110, 120) that are containers for temporarily storing a fluid and that are disposed so as to be aligned in the horizontal direction. The held member is held by the first heat exchanger by being connected to a portion between the pair of tanks in the first heat exchanger.
Description
本出願は、2019年7月26日に出願された日本国特許出願2019-137735号に基づくものであって、その優先権の利益を主張するものであり、その特許出願の全ての内容が、参照により本明細書に組み込まれる。
This application is based on Japanese Patent Application No. 2019-137735 filed on July 26, 2019, which claims the benefit of its priority, and the entire content of the patent application is: Incorporated herein by reference.
本開示は熱交換ユニットに関する。
This disclosure relates to a heat exchange unit.
車両には複数の熱交換器が備えられる。このような熱交換器としては、例えば空調用の凝縮器や、内燃機関等を冷却するためのラジエータ等が挙げられる。下記特許文献1に記載されているように、複数の熱交換器はモジュール化され、全体が一つの熱交換ユニットとして構成されることが多い。熱交換ユニットは、車両のフロントグリルから流入した空気が各熱交換器を通過するように、車両の前方側部分に配置されるのが一般的である。
The vehicle is equipped with multiple heat exchangers. Examples of such a heat exchanger include a condenser for air conditioning, a radiator for cooling an internal combustion engine, and the like. As described in Patent Document 1 below, a plurality of heat exchangers are modularized, and the whole is often configured as one heat exchange unit. The heat exchange unit is generally arranged in the front side portion of the vehicle so that the air flowing from the front grill of the vehicle passes through each heat exchanger.
近年では、車両内部の空間に配置される機器の増加に伴い、熱交換ユニットのうち特に前後方向に沿った寸法を可能な限り小さくすることが求められている。同寸法が大きい場合には、仮に熱交換ユニットを車両に搭載することができたとしても、車両の衝突時における周辺部材の変形等に起因して、熱交換ユニットが破損しやすくなるという問題も生じる。
In recent years, with the increase in the number of devices arranged in the space inside the vehicle, it has been required to make the dimensions of the heat exchange units as small as possible, especially along the front-rear direction. If the same size is large, even if the heat exchange unit can be mounted on the vehicle, there is a problem that the heat exchange unit is easily damaged due to deformation of peripheral members at the time of a vehicle collision. Occurs.
本発明者らは、上記のような熱交換ユニットの一態様として、例えばシャッター装置のような薄型の装置を、一対の熱交換器の間となる位置に配置した構成とすることを検討している。このような熱交換ユニットにおいて、シャッター装置等を保持するための構成としては、シャッター装置等のうち保持される部分を、それぞれの熱交換器が有するタンクの間に介在させて固定することが考えられる。
The present inventors have considered, as one aspect of the heat exchange unit as described above, a configuration in which a thin device such as a shutter device is arranged at a position between a pair of heat exchangers. There is. In such a heat exchange unit, as a configuration for holding the shutter device or the like, it is conceivable that the held portion of the shutter device or the like is interposed between the tanks of the respective heat exchangers and fixed. Be done.
しかしながら、そのような構成においては、シャッター装置等のうち保持される部分の厚さの分、それぞれの熱交換器が有するタンク間の距離を確保しなければならない。その結果、車両の前後方向に沿った熱交換ユニットの寸法が大きくなってしまう。
However, in such a configuration, it is necessary to secure the distance between the tanks of each heat exchanger by the thickness of the held portion of the shutter device or the like. As a result, the size of the heat exchange unit along the front-rear direction of the vehicle becomes large.
本開示は、車両の前後方向に沿った寸法を抑制することのできる熱交換ユニットを提供することを目的とする。
An object of the present disclosure is to provide a heat exchange unit capable of suppressing dimensions along the front-rear direction of a vehicle.
本開示に係る熱交換ユニットは、第1熱交換器と、所定方向に沿って第1熱交換器と隣り合う位置に配置された第2熱交換器と、第1熱交換器と第2熱交換器との間となる位置において保持される被保持部材と、を備える。第1熱交換器は、流体を一時的に貯えるための容器であって、水平方向に沿って並ぶように配置された一対のタンクを有し、被保持部材は、第1熱交換器のうち、一対のタンクの間の部分に対して接続されることで、第1熱交換器によって保持されている。
The heat exchange unit according to the present disclosure includes a first heat exchanger, a second heat exchanger arranged adjacent to the first heat exchanger along a predetermined direction, a first heat exchanger, and a second heat. It includes a held member that is held at a position between the exchanger and the exchanger. The first heat exchanger is a container for temporarily storing fluid, and has a pair of tanks arranged so as to be arranged in the horizontal direction, and the held member is one of the first heat exchangers. , By being connected to the portion between the pair of tanks, held by the first heat exchanger.
このような構成の熱交換ユニットでは、第1熱交換器と第2熱交換器との間となる位置に、例えばシャッター装置のような被保持部材が保持されている。第1熱交換器は、水平方向に沿って並ぶように配置された一対のタンクを有しており、被保持部材は、第1熱交換器のうち、一対のタンクの間の部分に対して接続されることによって保持されている。このような構成においては、被保持部材のうち保持されるための部分を、第1熱交換器及び第2熱交換器がそれぞれ有するタンクの間に介在させる必要が無い。このため、車両の前後方向に沿った寸法を抑制することができる。
In the heat exchange unit having such a configuration, a held member such as a shutter device is held at a position between the first heat exchanger and the second heat exchanger. The first heat exchanger has a pair of tanks arranged so as to be arranged in the horizontal direction, and the held member is a portion of the first heat exchanger between the pair of tanks. It is held by being connected. In such a configuration, it is not necessary to interpose a portion of the members to be held to be held between the tanks of the first heat exchanger and the second heat exchanger. Therefore, the dimensions along the front-rear direction of the vehicle can be suppressed.
本開示によれば、車両の前後方向に沿った寸法を抑制することのできる熱交換ユニットが提供される。
According to the present disclosure, a heat exchange unit capable of suppressing the dimensions along the front-rear direction of the vehicle is provided.
以下、添付図面を参照しながら本実施形態について説明する。説明の理解を容易にするため、各図面において同一の構成要素に対しては可能な限り同一の符号を付して、重複する説明は省略する。
Hereinafter, the present embodiment will be described with reference to the attached drawings. In order to facilitate understanding of the description, the same components are designated by the same reference numerals as much as possible in each drawing, and duplicate description is omitted.
本実施形態に係る熱交換ユニット10は、車両MVに搭載される装置であって、後述のラジエータ100や凝縮器200等を組み合わせてモジュール化したものとして構成されている。図1に示されるように、熱交換ユニット10は、車両MVのうち前方側部分、具体的には、車両MVのフロントグリルに設けられた開口OPの後方側となる位置に搭載される。尚、車両MVは、不図示の内燃機関の駆動力によって走行する車両なのであるが、例えば電動車両のような、内燃機関以外の駆動力によって走行する車両であってもよい。
The heat exchange unit 10 according to the present embodiment is a device mounted on a vehicle MV, and is configured as a modularized device by combining a radiator 100, a condenser 200, and the like, which will be described later. As shown in FIG. 1, the heat exchange unit 10 is mounted on the front side portion of the vehicle MV, specifically, on the rear side of the opening OP provided in the front grill of the vehicle MV. The vehicle MV is a vehicle that travels by a driving force of an internal combustion engine (not shown), but may be a vehicle that travels by a driving force other than the internal combustion engine, such as an electric vehicle.
熱交換ユニット10は、ラジエータ100と、凝縮器200と、シャッター装置300を備えている。上記のようにこれらはモジュール化され、全体が一つの熱交換ユニット10として構成されている。
The heat exchange unit 10 includes a radiator 100, a condenser 200, and a shutter device 300. As described above, these are modularized, and the whole is configured as one heat exchange unit 10.
ラジエータ100は、空気と冷却水との間で熱交換を行うための熱交換器である。ラジエータ100と不図示の内燃機関との間では冷却水が循環している。内燃機関を通り高温となった冷却水は、ラジエータ100を通る際に空気との熱交換によって冷却され、その温度を低下させる。低温となった冷却水は、再び内燃機関に供給され、内燃機関の冷却に供される。尚、ラジエータ100を通る冷却水によって冷却されるのは、本実施形態のように内燃機関であってもよいが、例えばインバータのような、内燃機関以外の装置であってもよい。ラジエータ100は、本実施形態における「第1熱交換器」に該当する。
The radiator 100 is a heat exchanger for exchanging heat between air and cooling water. Cooling water circulates between the radiator 100 and an internal combustion engine (not shown). The cooling water that has passed through the internal combustion engine and has become hot is cooled by heat exchange with air when passing through the radiator 100, and the temperature is lowered. The low-temperature cooling water is supplied to the internal combustion engine again and used for cooling the internal combustion engine. It should be noted that what is cooled by the cooling water passing through the radiator 100 may be an internal combustion engine as in the present embodiment, but may be a device other than the internal combustion engine such as an inverter. The radiator 100 corresponds to the "first heat exchanger" in this embodiment.
凝縮器200は、空気と空調用冷媒との間で熱交換を行うための熱交換器である。凝縮器200は、不図示の空調装置を構成する冷凍サイクルの一部として構成されている。凝縮器200では空調用冷媒から空気への放熱が行われる。凝縮器200は、車両MVの前後方向に沿ってラジエータ100と隣り合う位置に配置されている。具体的には、凝縮器200は、空気の流れる方向、すなわち開口OPから後方側へと向かう方向に沿って、ラジエータ100よりも上流側となる位置に配置されている。凝縮器200は、本実施形態における「第2熱交換器」に該当する。開口OPから車両MVの内部に流入した空気は、凝縮器200及びラジエータ100を順に通って、それぞれの熱交換器において熱交換に供される。
The condenser 200 is a heat exchanger for exchanging heat between air and an air conditioning refrigerant. The condenser 200 is configured as part of a refrigeration cycle that constitutes an air conditioner (not shown). In the condenser 200, heat is dissipated from the air conditioning refrigerant to the air. The condenser 200 is arranged at a position adjacent to the radiator 100 along the front-rear direction of the vehicle MV. Specifically, the condenser 200 is arranged at a position upstream of the radiator 100 along the direction in which air flows, that is, the direction from the opening OP toward the rear side. The condenser 200 corresponds to the "second heat exchanger" in this embodiment. The air that has flowed into the vehicle MV from the opening OP passes through the condenser 200 and the radiator 100 in order, and is subjected to heat exchange in each heat exchanger.
シャッター装置300は、凝縮器200及びラジエータ100を通過する空気の流量を調整するための装置である。シャッター装置300は、上記のように空気の流れる方向に沿って、ラジエータ100と凝縮器200との間となる位置において保持されている。シャッター装置300は、本実施形態における「被保持部材」に該当する。シャッター装置300を保持するための具体的な構成については後に説明する。
The shutter device 300 is a device for adjusting the flow rate of air passing through the condenser 200 and the radiator 100. The shutter device 300 is held at a position between the radiator 100 and the condenser 200 along the direction of air flow as described above. The shutter device 300 corresponds to the "held member" in the present embodiment. A specific configuration for holding the shutter device 300 will be described later.
図2を参照しながら、ラジエータ100の構成について説明する。図2には、ラジエータ100を車両MVの前方側から見た状態が描かれている。
The configuration of the radiator 100 will be described with reference to FIG. FIG. 2 shows a state in which the radiator 100 is viewed from the front side of the vehicle MV.
ラジエータ100は、タンク110と、タンク120と、を備えている。タンク110は、冷却水を一時的に貯えるための容器であって、ラジエータ100のうち車両MVの右側部分に配置されている。タンク110は、その長手方向を上下方向に沿わせた状態で配置されている。タンク120は、タンク110と同様に冷却水を一時的に貯えるための容器であって、ラジエータ100のうち車両MVの左側部分に配置されている。タンク120も、その長手方向を上下方向に沿わせた状態で配置されている。タンク110及びタンク120はいずれも樹脂により形成されている。このように、ラジエータ100が有する一対のタンク110、120は、水平方向に沿って並ぶように配置されている。
The radiator 100 includes a tank 110 and a tank 120. The tank 110 is a container for temporarily storing the cooling water, and is arranged on the right side portion of the radiator 100 of the vehicle MV. The tank 110 is arranged so that its longitudinal direction is along the vertical direction. Like the tank 110, the tank 120 is a container for temporarily storing the cooling water, and is arranged on the left side portion of the radiator 100 of the vehicle MV. The tank 120 is also arranged so that its longitudinal direction is along the vertical direction. Both the tank 110 and the tank 120 are made of resin. In this way, the pair of tanks 110 and 120 included in the radiator 100 are arranged so as to be arranged along the horizontal direction.
タンク110とタンク120との間は、左右方向に沿って伸びる複数のチューブ130によって接続されている。それぞれのチューブ130は上下方向に沿って並ぶように配置されている。また、上下方向に沿ってそれぞれのチューブと隣り合う位置には、フィン140が配置されている。フィン140は、板状の金属部材を折り曲げることによって形成された部材であって、所謂コルゲートフィンである。このように、ラジエータ100では、チューブ130及びフィン140が、上下方向に沿って交互に並ぶように積層されている。チューブ130とフィン140との間はろう材によって接合されている。
The tank 110 and the tank 120 are connected by a plurality of tubes 130 extending in the left-right direction. Each tube 130 is arranged so as to be arranged in the vertical direction. Further, fins 140 are arranged at positions adjacent to the respective tubes along the vertical direction. The fin 140 is a member formed by bending a plate-shaped metal member, and is a so-called corrugated fin. As described above, in the radiator 100, the tubes 130 and the fins 140 are laminated so as to be alternately arranged in the vertical direction. The tube 130 and the fin 140 are joined by a brazing material.
タンク110、120は、それぞれコアプレート112、122を有している。コアプレート112、122は、上下方向に沿って伸びる概ね平板状の金属部材である。コアプレート112、122には不図示の貫通穴が複数形成されており、それぞれのチューブ130は当該貫通穴に挿通されろう接されている。
The tanks 110 and 120 have core plates 112 and 122, respectively. The core plates 112 and 122 are substantially flat metal members extending in the vertical direction. A plurality of through holes (not shown) are formed in the core plates 112 and 122, and each tube 130 is inserted into and in contact with the through holes.
タンク110は、コアプレート112を車両MVの右側から覆っており、コアプレート112に対して加締めにより固定されている。タンク110とコアプレート112との間の空間が、冷却水を貯えるための空間となっている。このため、コアプレート112は、冷却水を貯えるための容器の一部、すなわちタンク110の一部ということもできる。
The tank 110 covers the core plate 112 from the right side of the vehicle MV, and is fixed to the core plate 112 by crimping. The space between the tank 110 and the core plate 112 is a space for storing cooling water. Therefore, the core plate 112 can be said to be a part of a container for storing cooling water, that is, a part of a tank 110.
同様に、タンク120は、コアプレート122を車両MVの左側から覆っており、コアプレート122に対して加締めにより固定されている。タンク120とコアプレート122との間の空間が、冷却水を貯えるための空間となっている。このため、コアプレート122は、冷却水を貯えるための容器の一部、すなわちタンク120の一部ということもできる。
Similarly, the tank 120 covers the core plate 122 from the left side of the vehicle MV, and is fixed to the core plate 122 by crimping. The space between the tank 120 and the core plate 122 is a space for storing cooling water. Therefore, the core plate 122 can be said to be a part of a container for storing cooling water, that is, a part of a tank 120.
チューブ130及びフィン140が上下方向に沿って積層されている部分のうち、最も上方側及び最も下方側には、これらを補強するための補強プレート150、160が配置されている。
Reinforcing plates 150 and 160 for reinforcing the tubes 130 and fins 140 are arranged on the uppermost side and the lowermost side of the parts where the tubes 130 and the fins 140 are laminated in the vertical direction.
補強プレート150は、最も上方側に配置されたチューブ130の、更に上方側となる位置に配置されている。補強プレート150とチューブ130との間にもフィン140が配置されており、補強プレート150とフィン140との間、及びチューブ130とフィン140との間が、いずれもろう材によって接合されている。
The reinforcing plate 150 is arranged at a position further upward of the tube 130 arranged on the uppermost side. Fins 140 are also arranged between the reinforcing plate 150 and the tube 130, and the reinforcing plate 150 and the fins 140 and the tube 130 and the fins 140 are both joined by a brazing material.
補強プレート160は、最も下方側に配置されたチューブ130の、更に下方側となる位置に配置されている。補強プレート160とチューブ130との間にもフィン140が配置されており、補強プレート160とフィン140との間、及びチューブ130とフィン140との間が、いずれもろう材によって接合されている。
The reinforcing plate 160 is arranged at a position further downward of the tube 130 arranged on the lowermost side. Fins 140 are also arranged between the reinforcing plate 160 and the tube 130, and the reinforcing plate 160 and the fins 140 and the tube 130 and the fins 140 are both joined by a brazing material.
一対の補強プレート150、160は、複数のチューブ130を上下から挟み込んでおり、これにより複数のチューブ130及びフィン140の全体が補強されている。
A pair of reinforcing plates 150 and 160 sandwich a plurality of tubes 130 from above and below, thereby reinforcing the entire plurality of tubes 130 and fins 140.
外部からラジエータ100へと供給された冷却水は、チューブ130を通ってタンク110とタンク120との間を移動する。その際、チューブ130の内側を通る冷却水と、チューブ130の外側を通る空気との間で熱交換が行われる。空気は、フロントグリルの開口OPから導入されたものであり、不図示のファンによって車両MVの前方側から後方側に向かって流れている。当該空気は、凝縮器200及びシャッター装置300を通過した後の空気である。冷却水は、空気によって冷却されその温度を低下させる。
The cooling water supplied from the outside to the radiator 100 moves between the tank 110 and the tank 120 through the tube 130. At that time, heat exchange is performed between the cooling water passing through the inside of the tube 130 and the air passing through the outside of the tube 130. The air is introduced from the opening OP of the front grill, and flows from the front side to the rear side of the vehicle MV by a fan (not shown). The air is the air after passing through the condenser 200 and the shutter device 300. The cooling water is cooled by air to lower its temperature.
凝縮器200の構成について説明する。車両MVに搭載された車両用空調装置の一部であって、空気との熱交換によって空調用冷媒を凝縮させるためのものである。具体的な図示は省略するが、凝縮器200の具体的な構成は、図2に示されるラジエータ100の構成と同様のものとなっている。すなわち、凝縮器200は、左右方向に沿って並ぶ一対のタンクと、一対のタンクの間に配置されたチューブ及びフィンを備えている。凝縮器200が備えるそれぞれのタンクの位置は、ラジエータ100が備えるタンク110、120に対し、車両MVの前方側において対向する位置となっている。凝縮器200のタンクは、ラジエータ100のタンク110、120に形成された不図示のフックに対し、直接又はブラケットを介して接続されている。
The configuration of the condenser 200 will be described. It is a part of a vehicle air conditioner mounted on a vehicle MV and is for condensing an air conditioner refrigerant by heat exchange with air. Although specific illustration is omitted, the specific configuration of the condenser 200 is the same as the configuration of the radiator 100 shown in FIG. That is, the condenser 200 includes a pair of tanks arranged along the left-right direction, and tubes and fins arranged between the pair of tanks. The position of each tank included in the condenser 200 is a position facing the tanks 110 and 120 included in the radiator 100 on the front side of the vehicle MV. The tank of the condenser 200 is connected directly or via a bracket to a hook (not shown) formed in the tanks 110 and 120 of the radiator 100.
外部から凝縮器200へと供給された空調用冷媒は、凝縮器200が備えるチューブを通って、凝縮器が備える一対のタンクの間を移動する。その際、チューブの内側を通る空調用冷媒と、チューブの外側を通る空気との間で熱交換が行われる。空気は、フロントグリルの開口OPから導入されたものであり、不図示のファンによって車両MVの前方側から後方側に向かって流れている。空調用冷媒は、空気によって熱を奪われて凝縮し、気相から液相へと変化する。
The air-conditioning refrigerant supplied from the outside to the condenser 200 moves between the pair of tanks included in the condenser through the tube provided in the condenser 200. At that time, heat exchange is performed between the air-conditioning refrigerant passing through the inside of the tube and the air passing through the outside of the tube. The air is introduced from the opening OP of the front grill, and flows from the front side to the rear side of the vehicle MV by a fan (not shown). The air-conditioning refrigerant loses heat from the air and condenses, changing from a gas phase to a liquid phase.
図3を参照しながら、シャッター装置300の構成について説明する。図3には、シャッター装置300を車両MVの前方側から見た状態が描かれている。シャッター装置300は、フレーム310と、ブレード340とを備えている。
The configuration of the shutter device 300 will be described with reference to FIG. FIG. 3 depicts a state in which the shutter device 300 is viewed from the front side of the vehicle MV. The shutter device 300 includes a frame 310 and a blade 340.
フレーム310は、樹脂により形成された矩形の枠体である。車両MVの前方側から見た場合におけるフレーム310の外形は、ラジエータ100のうち空気が通過する部分の外形と概ね等しい。フレーム310の内側には、複数のブレード340が保持されている。
The frame 310 is a rectangular frame made of resin. The outer shape of the frame 310 when viewed from the front side of the vehicle MV is substantially the same as the outer shape of the portion of the radiator 100 through which air passes. A plurality of blades 340 are held inside the frame 310.
ブレード340は、上下方向に沿って伸びる細長い板状の部材であって、シャッター装置300において複数設けられている。それぞれのブレード340は、車両MVの左右方向に沿って並ぶように配置されている。それぞれのブレード340は、上下方向に沿った回転軸の周りにおいて回転自在な状態で支持されている。ブレード340は上記のように回転することにより、それぞれのブレード340の間に隙間が形成されている開状態と、それぞれのブレード340の端部同士が当接し、間に隙間が形成されていない閉状態と、を切り替えることができる。
The blade 340 is an elongated plate-shaped member extending in the vertical direction, and a plurality of blades 340 are provided in the shutter device 300. The blades 340 are arranged so as to be arranged along the left-right direction of the vehicle MV. Each blade 340 is rotatably supported around a rotation axis along the vertical direction. By rotating the blade 340 as described above, the open state in which a gap is formed between the blades 340 and the closed state in which the ends of the blades 340 are in contact with each other and no gap is formed between them. You can switch between states.
このようなブレード340の動作は、フレーム310の上部に設けられた駆動装置350と、不図示の動力伝達機構によって実現される。上記の開状態においては、熱交換ユニット10を空気が通過して流れる。これにより、ラジエータ100及び凝縮器200のそれぞれにおいて熱交換が行われる。一方、上記の閉状態においては、熱交換ユニット10を通過する空気の流れがシャッター装置300のブレード340によって遮断される。このため、ラジエータ100及び凝縮器200のそれぞれにおいて熱交換は殆ど行われなくなる。
Such an operation of the blade 340 is realized by a drive device 350 provided on the upper part of the frame 310 and a power transmission mechanism (not shown). In the above open state, air passes through the heat exchange unit 10 and flows. As a result, heat exchange is performed in each of the radiator 100 and the condenser 200. On the other hand, in the closed state, the flow of air passing through the heat exchange unit 10 is blocked by the blade 340 of the shutter device 300. Therefore, heat exchange is hardly performed in each of the radiator 100 and the condenser 200.
シャッター装置300を保持するための構成について、図4を主に参照しながら説明する。同図に示されるように、ラジエータ100の上方側部分に設けられた補強プレート150は、板状の金属部材を折り曲げることによって形成されており、水平部151と、折り返し部152、153とを有している。
The configuration for holding the shutter device 300 will be described with reference mainly to FIG. As shown in the figure, the reinforcing plate 150 provided on the upper side portion of the radiator 100 is formed by bending a plate-shaped metal member, and has a horizontal portion 151 and folded portions 152 and 153. doing.
水平部151は、概ね水平面に沿うように配置された平板状の部分である。水平部151の下方側の面には、先に述べたようにフィン140がろう接されている。折り返し部152は、水平部151のうち車両MVの前方側の端部から、上方側に向けて突出するよう折り返すことにより形成された平板状の部分である。折り返し部153は、水平部151のうち車両MVの後方側の端部から、上方側に向けて突出するよう折り返すことにより形成された平板状の部分である。
The horizontal portion 151 is a flat plate-shaped portion arranged so as to substantially follow a horizontal plane. As described above, the fins 140 are brazed to the lower surface of the horizontal portion 151. The folded-back portion 152 is a flat plate-shaped portion formed by folding back the horizontal portion 151 so as to project upward from the front end portion of the vehicle MV. The folded-back portion 153 is a flat plate-shaped portion formed by folding back the horizontal portion 151 so as to project upward from the rear end portion of the vehicle MV.
図2及び図4に示されるように、折り返し部152には、これを車両MVの前後方向に沿って貫くように、2つの貫通穴155が形成されている。
As shown in FIGS. 2 and 4, two through holes 155 are formed in the folded-back portion 152 so as to penetrate the folded-back portion 152 along the front-rear direction of the vehicle MV.
シャッター装置300のフレーム310には、被固定板320が形成されている。被固定板320は、フレーム310のうち上端部であり且つ車両MVの後方側の端部から、上方に向けて伸びるように形成された平板状の部分である。
A fixed plate 320 is formed on the frame 310 of the shutter device 300. The fixed plate 320 is a flat plate-shaped portion formed so as to extend upward from the upper end portion of the frame 310 and the rear end portion of the vehicle MV.
図3及び図4に示されるように、被固定板320には、これを車両MVの前後方向に沿って貫くように、2つの貫通穴321が形成されている。それぞれの貫通穴321が形成されている位置は、いずれも、折り返し部152に形成された貫通穴155と対向する位置となっている。
As shown in FIGS. 3 and 4, the fixed plate 320 is formed with two through holes 321 so as to penetrate the fixed plate 320 along the front-rear direction of the vehicle MV. The positions where the through holes 321 are formed are all positions facing the through holes 155 formed in the folded-back portion 152.
ラジエータ100に対するシャッター装置300の固定は、締結部材であるボルト400によって行われる。ボルト400は、貫通穴321及び貫通穴155に挿通される。折り返し部152の後方側には不図示のナットが配置される。当該ナットとボルト400との間を締結することで、折り返し部152と被固定板320とが互いに当接した状態となり、ラジエータ100に対してシャッター装置300が固定された状態となる。
The shutter device 300 is fixed to the radiator 100 by a bolt 400 which is a fastening member. The bolt 400 is inserted into the through hole 321 and the through hole 155. A nut (not shown) is arranged on the rear side of the folded-back portion 152. By fastening the nut and the bolt 400, the folded-back portion 152 and the fixed plate 320 are in contact with each other, and the shutter device 300 is fixed to the radiator 100.
尚、ラジエータ100に対するシャッター装置300の固定は、上方側部分においては上記の構成により行われているのであるが、下方側部分においても上記と同様の構成により行われている。
The shutter device 300 is fixed to the radiator 100 by the above configuration in the upper portion, but is also fixed in the lower portion by the same configuration as described above.
簡単に説明すると、下方側に配置された補強プレート160は、上方側に配置された補強プレート150と上下対称な形状となっている。図2に示されるように、補強プレート160のうち、補強プレート150の折り返し部152に対応する部分である折り返し部162には、貫通穴155と同様の貫通穴165が形成されている。また、図3に示されるように、フレーム310には被固定板330が形成されている。被固定板330は、フレーム310のうち下端部であり且つ車両MVの後方側の端部から、下方に向けて伸びるように形成された平板状の部分である。被固定板330には、貫通穴321と同様の貫通穴331が形成されている。下方側部分における、ラジエータ100に対するシャッター装置300の固定は、貫通穴331及び貫通穴165にボルト400を挿通させ、当該ボルト400とナットとの間を締結することにより行われる。
Briefly, the reinforcing plate 160 arranged on the lower side has a shape that is vertically symmetrical with the reinforcing plate 150 arranged on the upper side. As shown in FIG. 2, of the reinforcing plate 160, a through hole 165 similar to the through hole 155 is formed in the folded portion 162 which is a portion corresponding to the folded portion 152 of the reinforcing plate 150. Further, as shown in FIG. 3, a fixed plate 330 is formed on the frame 310. The fixed plate 330 is a flat plate-shaped portion formed so as to extend downward from the lower end portion of the frame 310 and the rear end portion of the vehicle MV. The fixed plate 330 is formed with a through hole 331 similar to the through hole 321. The fixing of the shutter device 300 to the radiator 100 in the lower portion is performed by inserting a bolt 400 into the through hole 331 and the through hole 165 and fastening the bolt 400 and the nut.
以上に説明したように、被保持部材であるシャッター装置300は、第1熱交換器であるラジエータ100のうち、一対のタンク110、120の間の部分に対して接続されることで、ラジエータ100によって保持されている。具体的には、シャッター装置300は、ラジエータ100が備える補強プレート150、160に対して、締結部材であるボルト400によって接続されている。
As described above, the shutter device 300, which is a held member, is connected to the portion between the pair of tanks 110 and 120 of the radiator 100, which is the first heat exchanger, so that the radiator 100 is connected. Is held by. Specifically, the shutter device 300 is connected to the reinforcing plates 150 and 160 included in the radiator 100 by bolts 400 which are fastening members.
熱交換ユニット10を上記のような構成としたことの効果を説明するために、図13に示される比較例について説明する。
In order to explain the effect of having the heat exchange unit 10 configured as described above, a comparative example shown in FIG. 13 will be described.
この比較例に係る熱交換ユニット10Aは、本実施形態と同様に、ラジエータ100と、凝縮器200と、シャッター装置300と、を備えている。この比較例では、これら3つの構造体を組み合わせて一体とするための構成において本実施形態と異なっている。
The heat exchange unit 10A according to this comparative example includes a radiator 100, a condenser 200, and a shutter device 300, as in the present embodiment. In this comparative example, the configuration for combining and integrating these three structures is different from that of the present embodiment.
図13では、熱交換ユニット10Aのうちタンク120及びその近傍の構成が、上面視で模式的に示されている。
In FIG. 13, the configuration of the tank 120 and its vicinity of the heat exchange unit 10A is schematically shown in a top view.
図13において符号220が付されているのは、凝縮器200が備えるタンクである。以下では、当該タンクのことを「タンク220」とも称する。また、符号230が付されているのは、凝縮器200が備えるチューブである。
In FIG. 13, reference numeral 220 is attached to the tank included in the condenser 200. Hereinafter, the tank is also referred to as a “tank 220”. Further, reference numeral 230 is attached to a tube included in the condenser 200.
この比較例においては、シャッター装置300のフレーム310に腕部311が設けられている。腕部311は、車両MVの左側に向かって伸びており、タンク120とタンク220との間となる位置に介在している。腕部311は、当該位置において、不図示の接続機構によってタンク120に対し接続され固定されている。
In this comparative example, the arm portion 311 is provided on the frame 310 of the shutter device 300. The arm portion 311 extends toward the left side of the vehicle MV and is interposed at a position between the tank 120 and the tank 220. At that position, the arm portion 311 is connected and fixed to the tank 120 by a connection mechanism (not shown).
このような構成においては、シャッター装置300のうち保持されるための部分である腕部311と、他の部材との干渉を避けるため、タンク120とタンク220との間を広く空けておく必要がある。特に、タンク120においてはコアプレート122が前方側に突出しているので、コアプレート122のうち前方側端部と、タンク220の後方側端部との間隔を広く確保する必要がある。図13においては、このように広く確保すべき間隔が符号「L1」で示されている。この比較例では、L1の間隔を広く確保した結果として、車両MVの前後方向に沿った熱交換ユニット10Aの寸法が、比較的大きくなってしまっている。近年は、車両内部の空間に配置される機器の増加に伴って寸法の制約が厳しくなっていく傾向があるため、このような比較例の構成は好ましくない。
In such a configuration, it is necessary to leave a wide space between the tank 120 and the tank 220 in order to avoid interference between the arm portion 311 which is a holding portion of the shutter device 300 and other members. is there. In particular, in the tank 120, since the core plate 122 protrudes to the front side, it is necessary to secure a wide distance between the front side end portion of the core plate 122 and the rear side end portion of the tank 220. In FIG. 13, such a wide interval to be secured is indicated by the reference numeral “L1”. In this comparative example, as a result of securing a wide interval of L1, the dimensions of the heat exchange unit 10A along the front-rear direction of the vehicle MV have become relatively large. In recent years, as the number of devices arranged in the space inside the vehicle increases, the restrictions on dimensions tend to become stricter, so the configuration of such a comparative example is not preferable.
これに対し、本実施形態に係る熱交換ユニット10は先に述べたように、被保持部材であるシャッター装置300が、第1熱交換器であるラジエータ100のうち、一対のタンク110、120の間の部分に対して接続されている。このような構成においては、比較例の腕部311のように、シャッター装置300の一部を、タンク120とタンク220との間に介在させる必要が無い。このため、コアプレート122とタンク220とが接触しない範囲で、図13に示されるL1を可能な限り小さくすることができる。これにより、車両MVの前後方向に沿った熱交換ユニット10の寸法を抑制することができる。
On the other hand, in the heat exchange unit 10 according to the present embodiment, as described above, the shutter device 300, which is a held member, has a pair of tanks 110, 120 among the radiator 100, which is the first heat exchanger. It is connected to the part in between. In such a configuration, it is not necessary to interpose a part of the shutter device 300 between the tank 120 and the tank 220 as in the arm portion 311 of the comparative example. Therefore, L1 shown in FIG. 13 can be made as small as possible within a range in which the core plate 122 and the tank 220 do not come into contact with each other. As a result, the dimensions of the heat exchange unit 10 along the front-rear direction of the vehicle MV can be suppressed.
第2実施形態について、図5及び図6を参照しながら説明する。本実施形態では、シャッター装置300を保持するための構成において第1実施形態と異なっている。以下では、第1実施形態と異なる点について主に説明し、第1実施形態と共通する点については適宜説明を省略する。
The second embodiment will be described with reference to FIGS. 5 and 6. The present embodiment is different from the first embodiment in the configuration for holding the shutter device 300. In the following, the points different from the first embodiment will be mainly described, and the points common to the first embodiment will be omitted as appropriate.
図5に示されるように、本実施形態では、補強プレート150の折り返し部152に貫通穴155が形成されておらず、代わりに、折り返し部152に突出板部156が形成されている。突出板部156は、折り返し部152の上端部から、更に上方側に向かって伸びるように形成された平板状の部分である。突出板部156は、第1実施形態の貫通穴155と同様に、折り返し部152において2つ形成されているのであるが、図5においてはそのうちの一つのみが図示されている。
As shown in FIG. 5, in the present embodiment, the through hole 155 is not formed in the folded-back portion 152 of the reinforcing plate 150, and instead, the protruding plate portion 156 is formed in the folded-back portion 152. The protruding plate portion 156 is a flat plate-shaped portion formed so as to extend further upward from the upper end portion of the folded-back portion 152. Similar to the through hole 155 of the first embodiment, two projecting plate portions 156 are formed in the folded-back portion 152, but only one of them is shown in FIG.
突出板部156には、これを車両MVの前後方向に沿って貫くように、2つの貫通穴157が形成されている。貫通穴157はいずれも、車両MVの左右方向に沿って伸びるスリット状の穴であり、上下方向に沿って並ぶように形成されている。貫通穴157は、本実施形態における「受入部」の一つに該当する。
Two through holes 157 are formed in the protruding plate portion 156 so as to penetrate the protruding plate portion 156 along the front-rear direction of the vehicle MV. Each of the through holes 157 is a slit-shaped hole extending along the left-right direction of the vehicle MV, and is formed so as to be lined up along the vertical direction. The through hole 157 corresponds to one of the "reception portions" in the present embodiment.
被固定板320には突出板部322が形成されている。突出板部322は、被固定板320の上端部から、更に上方側に向かって伸びるように形成された概ね平板状の部分である。突出板部322は2つ形成されており、それぞれが折り返し部152の突出板部156と対向する位置に形成されているのであるが、図5においてはそのうちの一つのみが図示されている。
A protruding plate portion 322 is formed on the fixed plate 320. The projecting plate portion 322 is a substantially flat plate-shaped portion formed so as to extend further upward from the upper end portion of the fixed plate 320. Two projecting plate portions 322 are formed, and each of them is formed at a position facing the projecting plate portion 156 of the folded-back portion 152, but only one of them is shown in FIG.
突出板部322には、車両MVの後方側に向かって突出する突起323が形成されている。突起323は2つ形成されており、それぞれが、突出板部156の貫通穴157と対向する位置に形成されている。突起323は概ね平板状となっており、水平面に沿って伸びるように形成されている。突起323は、本実施形態における「突出部」の一つに該当する。
The protrusion 323 is formed with a protrusion 323 that protrudes toward the rear side of the vehicle MV. Two protrusions 323 are formed, and each of them is formed at a position facing the through hole 157 of the protrusion plate portion 156. The protrusion 323 is generally flat and is formed so as to extend along a horizontal plane. The protrusion 323 corresponds to one of the "protrusions" in the present embodiment.
シャッター装置300をラジエータ100に接続する際には、図5に示される状態からシャッター装置300を後方側に移動させることで、それぞれの突起323を、突出板部156の貫通穴157に挿通させる。突起323には抜け止め用のフックが形成されているので、突起323は突出板部156に固定された状態となる。
When connecting the shutter device 300 to the radiator 100, by moving the shutter device 300 to the rear side from the state shown in FIG. 5, each protrusion 323 is inserted into the through hole 157 of the protrusion plate portion 156. Since the protrusion 323 is formed with a hook for preventing the protrusion, the protrusion 323 is fixed to the protrusion plate portion 156.
このように、本実施形態では、シャッター装置300に形成された「突出部」である突起323が、上方側に配置されている方の補強プレート150に形成された「受入部」である貫通穴157に対して挿通されている。突起323が突出している方向は、車両MVの前後方向、すなわち、ラジエータ100、シャッター装置300、及び凝縮器200が並ぶ方向に沿った方向である。シャッター装置300の上方側部分は、以上のような構成によりラジエータ100に保持されている。
As described above, in the present embodiment, the protrusion 323, which is a "protrusion portion" formed in the shutter device 300, is a through hole which is a "reception portion" formed in the reinforcing plate 150 arranged on the upper side. It is inserted against 157. The direction in which the protrusion 323 protrudes is the front-rear direction of the vehicle MV, that is, the direction along the direction in which the radiator 100, the shutter device 300, and the condenser 200 are arranged. The upper portion of the shutter device 300 is held by the radiator 100 by the above configuration.
図6に示されるように、下方側に配置されている方の補強プレート160は、板状の金属部材を折り曲げることによって形成されており、水平部161と、折り返し部162、163とを有している。水平部161は、概ね水平面に沿うように配置された平板状の部分である。水平部161の上方側の面にはフィン140がろう接されている。折り返し部162は、水平部161のうち車両MVの前方側の端部から、下方側に向けて伸びるよう折り返すことにより形成された平板状の部分である。折り返し部163は、水平部161のうち車両MVの後方側の端部から、下方側に向けて伸びるよう折り返すことにより形成された平板状の部分である。尚、以上に述べたような補強プレート160の構成自体は、第1実施形態と同様である。
As shown in FIG. 6, the reinforcing plate 160 arranged on the lower side is formed by bending a plate-shaped metal member, and has a horizontal portion 161 and folded portions 162 and 163. ing. The horizontal portion 161 is a flat plate-shaped portion arranged so as to substantially follow a horizontal plane. Fins 140 are brazed to the upper surface of the horizontal portion 161. The folded-back portion 162 is a flat plate-shaped portion formed by folding back the horizontal portion 161 so as to extend downward from the front end portion of the vehicle MV. The folded-back portion 163 is a flat plate-shaped portion formed by folding back the horizontal portion 161 so as to extend downward from the rear end portion of the vehicle MV. The configuration of the reinforcing plate 160 as described above is the same as that of the first embodiment.
本実施形態では、補強プレート160の折り返し部162に突出板部166が形成されている。突出板部166は、折り返し部162の下端部から、更に下方側に向かって伸びるように形成された平板状の部分である。突出板部166は、折り返し部162において2つ形成されているのであるが、図6においてはそのうちの一つのみが図示されている。
In the present embodiment, the protruding plate portion 166 is formed on the folded portion 162 of the reinforcing plate 160. The protruding plate portion 166 is a flat plate-shaped portion formed so as to extend further downward from the lower end portion of the folded-back portion 162. Two projecting plate portions 166 are formed in the folded-back portion 162, but only one of them is shown in FIG.
突出板部166には、水平板部167が形成されている。水平板部167は、突出板部166の下端部から、車両MVの前方側に向かって伸びるように形成されている。突出板部166には、これを上下方向に沿って貫くように円形の貫通穴168が形成されている。貫通穴168は、本実施形態におけるもう一つの「受入部」に該当する。
A horizontal plate portion 167 is formed in the protruding plate portion 166. The horizontal plate portion 167 is formed so as to extend from the lower end portion of the protruding plate portion 166 toward the front side of the vehicle MV. A circular through hole 168 is formed in the projecting plate portion 166 so as to penetrate the projecting plate portion 166 in the vertical direction. The through hole 168 corresponds to another "reception portion" in the present embodiment.
シャッター装置300の下端面には、円柱形状の突起335が形成されている。突起335は、シャッター装置300の下端面、具体的にはフレーム310の下端面から、下方側に向かって伸びるように形成されている。突起335は、本実施形態におけるもう一つの「突出部」に該当する。
A cylindrical protrusion 335 is formed on the lower end surface of the shutter device 300. The protrusion 335 is formed so as to extend downward from the lower end surface of the shutter device 300, specifically, the lower end surface of the frame 310. The protrusion 335 corresponds to another "protrusion" in the present embodiment.
シャッター装置300をラジエータ100に接続する際には、図5において一点鎖線で示されるように、シャッター装置300の突起335を、水平板部167の貫通穴168に対して上方側から挿通させる。シャッター装置300のフレーム310は、水平板部167の上面に載置された状態となる。突起335が貫通穴168に挿通されているので、水平方向に沿ったシャッター装置300の位置ずれが防止される。
When connecting the shutter device 300 to the radiator 100, as shown by the alternate long and short dash line in FIG. 5, the protrusion 335 of the shutter device 300 is inserted through the through hole 168 of the horizontal plate portion 167 from above. The frame 310 of the shutter device 300 is placed on the upper surface of the horizontal plate portion 167. Since the protrusion 335 is inserted through the through hole 168, the displacement of the shutter device 300 along the horizontal direction is prevented.
このように、本実施形態では、シャッター装置300に形成された「突出部」である突起335が、下方側に配置されている方の補強プレート160に形成された「受入部」である貫通穴168に対して挿通されている。突起335が突出している方向は下方側に向かう方向である。シャッター装置300の下方側部分は、以上のような構成によりラジエータ100に保持されている。シャッター装置300をラジエータ100に接続する際には、先ず、シャッター装置300の下方側部分を接続した後で、上方側部分を接続すればよい。以上に説明した構成の本実施形態においても、第1実施形態で説明したものと同様の効果を奏する。
As described above, in the present embodiment, the protrusion 335, which is the "protrusion portion" formed in the shutter device 300, is the through hole which is the "reception portion" formed in the reinforcing plate 160 arranged on the lower side. It is inserted against 168. The direction in which the protrusion 335 protrudes is a downward direction. The lower portion of the shutter device 300 is held by the radiator 100 by the above configuration. When connecting the shutter device 300 to the radiator 100, first, the lower portion of the shutter device 300 may be connected, and then the upper portion may be connected. The present embodiment having the configuration described above also has the same effect as that described in the first embodiment.
尚、下方側に向けて突出する突出部の構成、及び、突出部を受け入れる受入部の構成としては、上記とは異なる様々な構成を採用することができる。例えば、突出部が円柱形状ではなく、平板形状あってもよい。この場合、受入部は、対向する2つの平面間において突出部を受け入れる構成としたり、スリット状の開口としたりすることができる。
It should be noted that various configurations different from the above can be adopted as the configuration of the protruding portion protruding downward and the configuration of the receiving portion for receiving the protruding portion. For example, the protrusion may have a flat plate shape instead of a cylindrical shape. In this case, the receiving portion may be configured to receive the protruding portion between the two opposing planes, or may have a slit-shaped opening.
第3実施形態について、図7及び図8を参照しながら説明する。本実施形態では、シャッター装置300を保持するための構成において第1実施形態と異なっている。以下では、第1実施形態と異なる点について主に説明し、第1実施形態と共通する点については適宜説明を省略する。
The third embodiment will be described with reference to FIGS. 7 and 8. The present embodiment is different from the first embodiment in the configuration for holding the shutter device 300. In the following, the points different from the first embodiment will be mainly described, and the points common to the first embodiment will be omitted as appropriate.
図7に示されるように、本実施形態では、補強プレート150の折り返し部152に貫通穴155が形成されておらず、代わりに、折り返し部152に突出板部158が形成されている。突出板部158は、折り返し部152の上端部から、更に上方側に向かって伸びるように形成された平板状の部分である。突出板部158は、第1実施形態の貫通穴155と同様に、折り返し部152において2つ形成されているのであるが、図7においてはそのうちの一つのみが図示されている。
As shown in FIG. 7, in the present embodiment, the through hole 155 is not formed in the folded-back portion 152 of the reinforcing plate 150, and instead, the protruding plate portion 158 is formed in the folded-back portion 152. The protruding plate portion 158 is a flat plate-shaped portion formed so as to extend further upward from the upper end portion of the folded-back portion 152. Similar to the through hole 155 of the first embodiment, two projecting plate portions 158 are formed in the folded-back portion 152, but only one of them is shown in FIG. 7.
突出板部158には、これを車両MVの前後方向に沿って貫くように、1つの貫通穴159が形成されている。貫通穴159は、車両MVの左右方向に沿って伸びるスリット状の穴である。
One through hole 159 is formed in the protruding plate portion 158 so as to penetrate the protruding plate portion 158 along the front-rear direction of the vehicle MV. The through hole 159 is a slit-shaped hole extending along the left-right direction of the vehicle MV.
被固定板320には突出板部324が形成されている。突出板部324は、被固定板320の上端部から、更に上方側に向かって伸びるように形成された平板状の部分である。突出板部324は2つ形成されており、それぞれが折り返し部152の突出板部158と対向する位置に形成されているのであるが、図7においてはそのうちの一つのみが図示されている。
A protruding plate portion 324 is formed on the fixed plate 320. The projecting plate portion 324 is a flat plate-shaped portion formed so as to extend further upward from the upper end portion of the fixed plate 320. Two projecting plate portions 324 are formed, and each of them is formed at a position facing the projecting plate portion 158 of the folded-back portion 152, but only one of them is shown in FIG. 7.
突出板部324には、これを車両MVの前後方向に沿って貫くように、1つの貫通穴325が形成されている。貫通穴325は、車両MVの左右方向に沿って伸びるスリット状の穴である。
One through hole 325 is formed in the protruding plate portion 324 so as to penetrate the protruding plate portion 324 along the front-rear direction of the vehicle MV. The through hole 325 is a slit-shaped hole extending along the left-right direction of the vehicle MV.
シャッター装置300をラジエータ100に接続する際には、車両の前後方向に沿って突出板部158と突出板部324とを重ね合わせた状態とした上で、図7に示される挟持具500が両者を挟み込むように取り付けられる。
When the shutter device 300 is connected to the radiator 100, the projecting plate portion 158 and the projecting plate portion 324 are overlapped along the front-rear direction of the vehicle, and the holding tool 500 shown in FIG. 7 is used for both. It is attached so as to sandwich.
挟持具500は、水平部510と、一対の腕部511、512とを有している。水平部510は、水平面に沿って概ね平板状に形成された部分である。腕部511は、水平部510のうち車両MVの前方側の端部から、下方側に伸びるように形成されている。腕部512は、水平部510のうち車両MVの後方側の端部から、下方側に伸びるように形成されている。
The holding tool 500 has a horizontal portion 510 and a pair of arm portions 511 and 512. The horizontal portion 510 is a portion formed in a substantially flat plate shape along the horizontal plane. The arm portion 511 is formed so as to extend downward from the front end portion of the vehicle MV in the horizontal portion 510. The arm portion 512 is formed so as to extend downward from the rear end of the horizontal portion 510 of the vehicle MV.
図8には、互いに重ね合わせられた突出板部158及び突出板部324に、挟持具500が取り付けられた状態が示されている。同図に示されるように、突出板部158及び突出板部324は、挟持具500のうち、腕部511と512との間に挟み込まれた状態とされる。このとき、腕部511の先端に形成されたフックが、貫通穴325に入り込んだ状態となる。同様に、腕部511の先端に形成されたフックが、貫通穴159に入り込んだ状態となる。これにより、挟持具500が上方側に抜けてしまうことが防止されるので、突出板部158と突出板部324との間が強固に固定される。
FIG. 8 shows a state in which the holding tool 500 is attached to the protruding plate portion 158 and the protruding plate portion 324 that are overlapped with each other. As shown in the figure, the protruding plate portion 158 and the protruding plate portion 324 are in a state of being sandwiched between the arm portions 511 and 512 of the holding tool 500. At this time, the hook formed at the tip of the arm portion 511 is in a state of being inserted into the through hole 325. Similarly, the hook formed at the tip of the arm portion 511 is in a state of being inserted into the through hole 159. As a result, the holding tool 500 is prevented from coming off upward, so that the protrusion plate portion 158 and the protrusion plate portion 324 are firmly fixed.
このように、本実施形態では、被保持部材の一部である突出板部324と、補強プレート150の一部である突出板部158と、を間に挟み込んで固定する挟持具500を備えている。シャッター装置300の上方側部分は、以上のような構成によりラジエータ100に保持されている。
As described above, in the present embodiment, the holding tool 500 for sandwiching and fixing the protruding plate portion 324 which is a part of the held member and the protruding plate portion 158 which is a part of the reinforcing plate 150 is provided. There is. The upper portion of the shutter device 300 is held by the radiator 100 by the above configuration.
尚、本実施形態においては、シャッター装置300の下方側部分は、上記のような上方側部分と同様の構成によりラジエータ100に保持されている。このような態様に替えて、図4に示される第1実施形態と同様の構成、もしくは図6に示される第2実施形態と同様の構成により、シャッター装置300の下方側部分がラジエータ100に保持されている態様としてもよい。以上に説明した構成の本実施形態においても、第1実施形態で説明したものと同様の効果を奏する。
In the present embodiment, the lower portion of the shutter device 300 is held by the radiator 100 in the same configuration as the upper portion as described above. Instead of such an embodiment, the lower portion of the shutter device 300 is held by the radiator 100 by the same configuration as the first embodiment shown in FIG. 4 or the same configuration as the second embodiment shown in FIG. It may be the embodiment. The present embodiment having the configuration described above also has the same effect as that described in the first embodiment.
第4実施形態について、図9及び図10を参照しながら説明する。本実施形態では、シャッター装置300を保持するための構成において第1実施形態と異なっている。以下では、第1実施形態と異なる点について主に説明し、第1実施形態と共通する点については適宜説明を省略する。
The fourth embodiment will be described with reference to FIGS. 9 and 10. The present embodiment is different from the first embodiment in the configuration for holding the shutter device 300. In the following, the points different from the first embodiment will be mainly described, and the points common to the first embodiment will be omitted as appropriate.
図9に示されるように、本実施形態では、補強プレート150の折り返し部152に貫通穴155が形成されていない。
As shown in FIG. 9, in the present embodiment, the through hole 155 is not formed in the folded-back portion 152 of the reinforcing plate 150.
一方、被固定板320には、水平部326と垂下部327とが形成されている。水平部326は、被固定板320の上端部から、車両MVの後方側に向かって伸びるように形成された平板状の部分である。垂下部327は、水平部326の後方側端部から、下方側に向かって伸びるように形成された平板状の部分である。
On the other hand, the fixed plate 320 is formed with a horizontal portion 326 and a hanging portion 327. The horizontal portion 326 is a flat plate-shaped portion formed so as to extend from the upper end portion of the fixed plate 320 toward the rear side of the vehicle MV. The hanging portion 327 is a flat plate-shaped portion formed so as to extend downward from the rear end portion of the horizontal portion 326.
シャッター装置300をラジエータ100に接続する際には、図9において一点鎖線で示されるように、折り返し部152の上端部近傍を、被固定板320と垂下部327との間の隙間に下方側から挿入し、図10に示された状態とする。つまり、被固定板320から垂下部327に至る部分、すなわち被保持部材であるシャッター装置300の一部を、折り返し部152に対して上方側から掛けられた状態とする。シャッター装置300の上方側部分は、以上のような構成によりラジエータ100に保持されている。
When connecting the shutter device 300 to the radiator 100, as shown by the alternate long and short dash line in FIG. 9, the vicinity of the upper end portion of the folded-back portion 152 is placed in the gap between the fixed plate 320 and the hanging portion 327 from the lower side. Insert it into the state shown in FIG. That is, the portion from the fixed plate 320 to the hanging portion 327, that is, a part of the shutter device 300 which is a held member is hung from the upper side with respect to the folded-back portion 152. The upper portion of the shutter device 300 is held by the radiator 100 by the above configuration.
尚、本実施形態においては、シャッター装置300の下方側部分は、図6に示される第2実施形態と同様の構成によりラジエータ100に保持されている。このような態様に替えて、図4に示される第1実施形態と同様の構成、もしくは図7に示される第3実施形態と同様の構成により、シャッター装置300の下方側部分がラジエータ100に保持されている態様としてもよい。以上に説明した構成の本実施形態においても、第1実施形態で説明したものと同様の効果を奏する。
In the present embodiment, the lower portion of the shutter device 300 is held by the radiator 100 in the same configuration as in the second embodiment shown in FIG. Instead of such an embodiment, the lower portion of the shutter device 300 is held by the radiator 100 by the same configuration as the first embodiment shown in FIG. 4 or the same configuration as the third embodiment shown in FIG. It may be the embodiment. The present embodiment having the configuration described above also has the same effect as that described in the first embodiment.
第5実施形態について、図11及び図12を参照しながら説明する。本実施形態では、シャッター装置300を保持するための構成において第1実施形態と異なっている。以下では、第1実施形態と異なる点について主に説明し、第1実施形態と共通する点については適宜説明を省略する。
The fifth embodiment will be described with reference to FIGS. 11 and 12. The present embodiment is different from the first embodiment in the configuration for holding the shutter device 300. In the following, the points different from the first embodiment will be mainly described, and the points common to the first embodiment will be omitted as appropriate.
図11に示されるように、本実施形態では、シャッター装置300に棒状部370が設けられている。棒状部370は、概ね円柱形状の部分であって、その中心軸が水平方向に沿うように形成されている。棒状部370は、シャッター装置300のフレーム310のうち、上下方向における中央よりも下方側の部分から、車両MVの後方側に向けて突出するように形成されている。図11においては、ラジエータ100の全体の外形が点線で模式的に示されている。棒状部370は、ラジエータ100のうちフィン140が配置されている部分を、車両MVの前後方向に沿って貫いた状態となっている。
As shown in FIG. 11, in the present embodiment, the shutter device 300 is provided with a rod-shaped portion 370. The rod-shaped portion 370 is a substantially cylindrical portion, and the central axis thereof is formed so as to be along the horizontal direction. The rod-shaped portion 370 is formed so as to project from a portion of the frame 310 of the shutter device 300 below the center in the vertical direction toward the rear side of the vehicle MV. In FIG. 11, the entire outer shape of the radiator 100 is schematically shown by a dotted line. The rod-shaped portion 370 is in a state of penetrating the portion of the radiator 100 in which the fins 140 are arranged along the front-rear direction of the vehicle MV.
図12では、フィン140が、車両MVの前方側から見て模式的に描かれている。同図に示される点Pは、フィン140の上下方向における中央となる位置であって、フィン140を形成する金属部材の隙間の位置となっている。図11に示される棒状部370は、このような点Pの位置において、フィン140を貫くように挿入されている。
In FIG. 12, the fins 140 are schematically drawn when viewed from the front side of the vehicle MV. The point P shown in the figure is a position at the center of the fin 140 in the vertical direction, and is a position of a gap between metal members forming the fin 140. The rod-shaped portion 370 shown in FIG. 11 is inserted so as to penetrate the fin 140 at the position of such a point P.
棒状部370が挿入されることに伴い、点Pの周囲においては、フィン140を形成する金属部材が押し拡げられて変形する。棒状部370は、このように変形した金属部材の間に挟み込まれることにより保持される。図11に示されるように、棒状部370の先端部には、抜け止め用のフックが形成されているので、挿入された棒状部370がフィン140から抜けてしまうことが防止される。
As the rod-shaped portion 370 is inserted, the metal member forming the fin 140 is expanded and deformed around the point P. The rod-shaped portion 370 is held by being sandwiched between the metal members deformed in this way. As shown in FIG. 11, since the hook for preventing the rod-shaped portion 370 is formed at the tip end portion, the inserted rod-shaped portion 370 is prevented from coming off from the fin 140.
このように、本実施形態では、被保持部材であるシャッター装置300から、所定方向に沿って突出する棒状部370が、フィン140を形成する金属部材によって挟み込まれており、これによりシャッター装置300の下方側部分がラジエータ100に保持されている。尚、上記における「所定方向」とは、ラジエータ100、シャッター装置300、及び凝縮器200が並ぶ方向に沿った方向である。
As described above, in the present embodiment, the rod-shaped portion 370 projecting from the shutter device 300, which is the held member, along a predetermined direction is sandwiched by the metal member forming the fin 140, whereby the shutter device 300 The lower portion is held by the radiator 100. The "predetermined direction" in the above is a direction along the direction in which the radiator 100, the shutter device 300, and the condenser 200 are lined up.
尚、本実施形態においては、シャッター装置300の上方側部分は、図4に示される第1実施形態と同様の構成によりラジエータ100に保持されている。このような態様に替えて、図5に示される第2実施形態と同様の構成、図7に示される第3実施形態と同様の構成、及び図9に示される第4実施形態と同様の構成のいずれかにより、シャッター装置300の上方側部分がラジエータ100に保持されている態様としてもよい。以上に説明した構成の本実施形態においても、第1実施形態で説明したものと同様の効果を奏する。
In the present embodiment, the upper portion of the shutter device 300 is held by the radiator 100 in the same configuration as in the first embodiment shown in FIG. Instead of such an embodiment, the same configuration as the second embodiment shown in FIG. 5, the same configuration as the third embodiment shown in FIG. 7, and the same configuration as the fourth embodiment shown in FIG. 9 The upper portion of the shutter device 300 may be held by the radiator 100 according to any of the above. The present embodiment having the configuration described above also has the same effect as that described in the first embodiment.
以上においては、被保持部材であるシャッター装置300が、その後方側にあるラジエータ100の補強プレート150等に対し接続されている例について説明したが、シャッター装置300が、その前方側にある凝縮器200の一部、具体的には、補強プレート150に相当する部分等に対し接続されているような態様であってもよい。つまり、前方側の凝縮器200が第1熱交換器に該当し、後方側のラジエータ100が第2熱交換器に該当するような態様であってもよい。
In the above, an example in which the shutter device 300, which is a held member, is connected to the reinforcing plate 150 of the radiator 100 on the rear side thereof has been described, but the shutter device 300 is a condenser on the front side thereof. It may be connected to a part of 200, specifically, a part corresponding to the reinforcing plate 150 or the like. That is, the condenser 200 on the front side may correspond to the first heat exchanger, and the radiator 100 on the rear side may correspond to the second heat exchanger.
また、被保持部材を保持する第1熱交換器は、以上に説明した例のようにラジエータ100であってもよいが、他の種類の熱交換器であってもよい。例えば、第1熱交換器が、空気との熱交換によって空調用冷媒を凝縮させるための凝縮器、及び、空気との熱交換によって燃焼用空気を冷却するためのインタークーラー、のいずれかであってもよい。
Further, the first heat exchanger that holds the held member may be the radiator 100 as in the above-described example, but may be another type of heat exchanger. For example, the first heat exchanger is either a condenser for condensing air conditioning refrigerant by heat exchange with air and an intercooler for cooling combustion air by heat exchange with air. May be good.
同様に、第2熱交換器は、以上に説明した例のように凝縮器200であってもよいが、他の種類の熱交換器であってもよい。例えば、第2熱交換器が、空気との熱交換によって冷却水を冷却するためのラジエータ、及び、空気との熱交換によって燃焼用空気を冷却するためのインタークーラー、のいずれかであってもよい。
Similarly, the second heat exchanger may be the condenser 200 as in the example described above, but may be another type of heat exchanger. For example, the second heat exchanger may be either a radiator for cooling the cooling water by heat exchange with air and an intercooler for cooling the combustion air by heat exchange with air. ..
以上に説明した例では、第1熱交換器と第2熱交換器との間となる位置において保持される被保持部材が、空気の流れを調整するためのシャッター装置300となっている。このような態様に替えて、被保持部材はシャッター装置300以外の部材であってもよい。被保持部材は、第1熱交換器と第2熱交換器との間に保持される薄型の部材であればよい。
In the example described above, the held member held at a position between the first heat exchanger and the second heat exchanger is the shutter device 300 for adjusting the air flow. Instead of such an aspect, the held member may be a member other than the shutter device 300. The held member may be a thin member held between the first heat exchanger and the second heat exchanger.
以上、具体例を参照しつつ本実施形態について説明した。しかし、本開示はこれらの具体例に限定されるものではない。これら具体例に、当業者が適宜設計変更を加えたものも、本開示の特徴を備えている限り、本開示の範囲に包含される。前述した各具体例が備える各要素およびその配置、条件、形状などは、例示したものに限定されるわけではなく適宜変更することができる。前述した各具体例が備える各要素は、技術的な矛盾が生じない限り、適宜組み合わせを変えることができる。
The present embodiment has been described above with reference to specific examples. However, the present disclosure is not limited to these specific examples. Those skilled in the art with appropriate design changes to these specific examples are also included in the scope of the present disclosure as long as they have the features of the present disclosure. Each element included in each of the above-mentioned specific examples, its arrangement, conditions, shape, etc. is not limited to the illustrated one, and can be appropriately changed. The combinations of the elements included in each of the above-mentioned specific examples can be appropriately changed as long as there is no technical contradiction.
Claims (10)
- 熱交換ユニット(10)であって、
第1熱交換器(100)と、
所定方向に沿って前記第1熱交換器と隣り合う位置に配置された第2熱交換器(200)と、
前記第1熱交換器と前記第2熱交換器との間となる位置において保持される被保持部材(300)と、を備え、
前記第1熱交換器は、
流体を一時的に貯えるための容器であって、水平方向に沿って並ぶように配置された一対のタンク(110,120)を有し、
前記被保持部材は、
前記第1熱交換器のうち、一対の前記タンクの間の部分に対して接続されることで、前記第1熱交換器によって保持されている熱交換ユニット。 The heat exchange unit (10)
With the first heat exchanger (100)
A second heat exchanger (200) arranged at a position adjacent to the first heat exchanger along a predetermined direction,
A held member (300) held at a position between the first heat exchanger and the second heat exchanger is provided.
The first heat exchanger is
A container for temporarily storing fluid, having a pair of tanks (110, 120) arranged in a horizontal direction.
The held member is
A heat exchange unit held by the first heat exchanger by being connected to a portion of the first heat exchanger between the pair of tanks. - 前記第1熱交換器のうち一対の前記タンクの間には、
上下方向に沿って並ぶ複数のチューブ(130)と、
複数の前記チューブを上下から挟み込むことで、前記チューブを補強する一対の補強プレート(150,160)と、が配置されており、
前記被保持部材は、前記補強プレートに対して接続されている、請求項1に記載の熱交換ユニット。 Between the pair of tanks of the first heat exchanger,
Multiple tubes (130) lined up in the vertical direction,
A pair of reinforcing plates (150, 160) that reinforce the tubes by sandwiching the plurality of the tubes from above and below are arranged.
The heat exchange unit according to claim 1, wherein the held member is connected to the reinforcing plate. - 前記被保持部材は、締結部材(400)によって前記補強プレートに対して接続されている、請求項2に記載の熱交換ユニット。 The heat exchange unit according to claim 2, wherein the held member is connected to the reinforcing plate by a fastening member (400).
- 前記被保持部材に形成された突出部(323,335)が、前記補強プレートに設けられた受入部(157,168)に対して挿通されている、請求項2に記載の熱交換ユニット。 The heat exchange unit according to claim 2, wherein the protruding portion (323,335) formed on the held member is inserted through the receiving portion (157,168) provided on the reinforcing plate.
- 前記突出部は、前記所定方向に沿って突出しており、
前記受入部は、上方側に配置されている方の前記補強プレートに形成されている、請求項4に記載の熱交換ユニット。 The protruding portion protrudes along the predetermined direction and
The heat exchange unit according to claim 4, wherein the receiving portion is formed on the reinforcing plate located on the upper side. - 前記突出部は、下方側に向けて突出しており、
前記受入部は、下方側に配置されている方の前記補強プレートに形成されている、請求項4に記載の熱交換ユニット。 The protruding portion protrudes downward and
The heat exchange unit according to claim 4, wherein the receiving portion is formed on the reinforcing plate on the lower side. - 上方側に配置されている方の前記補強プレートには、上方側に向けて突出するように折り返し部(152)が形成されており、
前記被保持部材の一部が、前記折り返し部に対して上方側から掛けられている、請求項2に記載の熱交換ユニット。 A folded-back portion (152) is formed on the reinforcing plate on the upper side so as to project toward the upper side.
The heat exchange unit according to claim 2, wherein a part of the held member is hung from the upper side with respect to the folded-back portion. - 前記被保持部材の一部と、前記補強プレートの一部と、を間に挟み込んで固定する挟持具(500)を更に備える、請求項2に記載の熱交換ユニット。 The heat exchange unit according to claim 2, further comprising a holding tool (500) for sandwiching and fixing a part of the held member and a part of the reinforcing plate.
- 前記第1熱交換器のうち一対の前記タンクの間には、
上下方向に沿って並ぶ複数のチューブと、
板状の金属部材を折り曲げることによって形成された部材であって、上下方向に沿って前記チューブと隣り合う位置に配置されているフィン(140)と、が配置されており、
前記被保持部材から、前記所定方向に沿って突出する棒状部(370)が、前記フィンを形成する前記金属部材によって挟み込まれている、請求項1に記載の熱交換ユニット。 Between the pair of tanks of the first heat exchanger,
Multiple tubes lined up in the vertical direction,
Fins (140), which are members formed by bending a plate-shaped metal member and are arranged at positions adjacent to the tube in the vertical direction, are arranged.
The heat exchange unit according to claim 1, wherein a rod-shaped portion (370) protruding from the held member in a predetermined direction is sandwiched between the metal members forming the fins. - 前記第1熱交換器及び前記第2熱交換器のうちの一方は、空気との熱交換によって冷却水を冷却するためのラジエータ、空気との熱交換によって空調用冷媒を凝縮させるための凝縮器、及び、空気との熱交換によって燃焼用空気を冷却するためのインタークーラー、のいずれかである、請求項1乃至9のいずれか1項に記載の熱交換ユニット。 One of the first heat exchanger and the second heat exchanger is a radiator for cooling the cooling water by heat exchange with air, and a condenser for condensing air conditioning refrigerant by heat exchange with air. The heat exchange unit according to any one of claims 1 to 9, wherein the heat exchange unit is one of an intercooler for cooling combustion air by heat exchange with air.
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