WO2021012316A1 - 显示面板的制造方法及使用该方法所制造的显示面板 - Google Patents
显示面板的制造方法及使用该方法所制造的显示面板 Download PDFInfo
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- WO2021012316A1 WO2021012316A1 PCT/CN2019/099490 CN2019099490W WO2021012316A1 WO 2021012316 A1 WO2021012316 A1 WO 2021012316A1 CN 2019099490 W CN2019099490 W CN 2019099490W WO 2021012316 A1 WO2021012316 A1 WO 2021012316A1
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- WIPO (PCT)
- Prior art keywords
- display panel
- manufacturing
- layer
- polarizer
- liquid crystal
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000000758 substrate Substances 0.000 claims abstract description 64
- 239000004973 liquid crystal related substance Substances 0.000 claims abstract description 29
- 239000011248 coating agent Substances 0.000 claims abstract description 23
- 238000000576 coating method Methods 0.000 claims abstract description 23
- 229920002120 photoresistant polymer Polymers 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims description 26
- 239000005264 High molar mass liquid crystal Substances 0.000 claims description 10
- 239000000049 pigment Substances 0.000 claims description 8
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 7
- 239000011521 glass Substances 0.000 claims description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 4
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 4
- 230000005855 radiation Effects 0.000 claims description 4
- 239000004642 Polyimide Substances 0.000 claims description 3
- 230000001678 irradiating effect Effects 0.000 claims description 3
- -1 polyethylene terephthalate Polymers 0.000 claims description 3
- 229920001721 polyimide Polymers 0.000 claims description 3
- 238000005452 bending Methods 0.000 description 4
- 230000009172 bursting Effects 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- ILJSQTXMGCGYMG-UHFFFAOYSA-N triacetic acid Chemical compound CC(=O)CC(=O)CC(O)=O ILJSQTXMGCGYMG-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
Classifications
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133308—Support structures for LCD panels, e.g. frames or bezels
- G02F1/133317—Intermediate frames, e.g. between backlight housing and front frame
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133305—Flexible substrates, e.g. plastics, organic film
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133302—Rigid substrates, e.g. inorganic substrates
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13356—Structural association of cells with optical devices, e.g. polarisers or reflectors characterised by the placement of the optical elements
- G02F1/133565—Structural association of cells with optical devices, e.g. polarisers or reflectors characterised by the placement of the optical elements inside the LC elements, i.e. between the cell substrates
Definitions
- the present invention relates to the field of display technology, and in particular to a method for manufacturing a display panel and a display panel manufactured by the method.
- the present invention provides a method for manufacturing a display panel and a display panel manufactured using the method, which solves the technical problems of fracture and failure of the polarizer when folded, and realizes the display panel
- the radius of curvature in the folded position is smaller.
- An embodiment of the present invention provides a method for manufacturing a display panel, including the following steps:
- An upper polarizer is made on the liquid crystal layer by coating.
- the material of the lower polarizer or the upper polarizer includes guest-host polymer liquid crystal.
- the material of the lower polarizer or the upper polarizer further includes dichroic pigments.
- the material of the substrate includes glass, polyethylene glycol terephthalate or amorphous cycloolefin polymer.
- the method further includes: fabricating a photoresist layer on the substrate, and the photoresist layer forms a groove around the edge of the substrate; Wherein, the flexible substrate layer, the lower polarizer, the liquid crystal layer and the upper polarizer are sequentially fabricated in the groove.
- the material of the photoresist layer includes black ink or white ink.
- the method further includes: making a retardation film on the lower polarizer.
- the retardation film is prepared by coating and irradiating with ultraviolet rays.
- the flexible substrate layer is prepared by coating a polyimide solution and aligning with ultraviolet radiation.
- a display panel manufactured by the above-mentioned display panel manufacturing method which includes a laminated substrate, a photoresist layer, a flexible substrate layer, a lower polarizer, a retardation film, a liquid crystal layer and an upper Polarizer.
- the photoresist layer is disposed around the edge of the substrate, and a groove is formed inside the photoresist layer; the flexible substrate layer is disposed in the groove on the substrate; the lower polarizer
- the sheet is arranged on the flexible substrate layer; the retardation film is arranged on the lower polarizer; the liquid crystal layer is arranged on the retardation film; the upper polarizer is arranged on the liquid crystal layer.
- the beneficial effect of the present invention is to provide a method for manufacturing a display panel and a display panel manufactured by using the method.
- the coating type polarizer it not only solves the process difficulty of attaching the irregularly shaped polarizer, but also The technical problem of fracture and failure of the polarizer during folding is solved, and the curvature radius of the display panel at the folding position is smaller.
- a retardation film is provided to improve the stability and service life of the polarizer, and the retardation film compensates for the retardation of the liquid crystal layer at different wavelengths, improves the contrast, and can avoid bulging water lines in the reliability test At the same time, because it is a coating material, it can also avoid the problems of poor adhesion, poor heat dissipation, weak support, and bursting on the surface of traditional stacked materials due to poor glue and phase difference.
- FIG. 1 is a schematic structural diagram of a display panel in an embodiment of the present invention
- FIG. 2 is a schematic diagram of the structure of the groove in the embodiment of the present invention.
- FIG. 3 is a flowchart of a method for manufacturing a display panel in an embodiment of the invention.
- Liquid crystal layer 7.
- a display panel 100 which includes a laminated substrate 1, a photoresist layer 2, a flexible substrate layer 3, a lower polarizer 4, a retardation film 5, and a liquid crystal layer. 6 and upper polarizer 7.
- the photoresist layer 2 is disposed around the edge of the substrate 1, and a groove 10 is formed inside the photoresist layer 2;
- the flexible substrate layer 3 is disposed on the groove on the substrate 1 10;
- the lower polarizer 4 is provided on the flexible substrate layer 3;
- the retardation film 5 is provided on the lower polarizer 4;
- the liquid crystal layer 6 is provided on the retardation film 5;
- the upper polarizer 7 is arranged on the liquid crystal layer 6.
- the photoresist layer 2 surrounds a groove 10, and the material of the photoresist layer 2 includes black ink or white ink. In other words, the color of the photoresist layer is black or white.
- the flexible substrate layer 3, the lower polarizer 4, the retardation film 5, the liquid crystal layer 6 and the upper polarizer 7 are stacked in the groove 10 .
- the material of the substrate 1 includes glass, polyethylene terephthalate (PET ) Or amorphous cyclic olefin polymer (COP).
- COP is an optical material that has the most opportunity to replace triacetate cellulose (TAC) in traditional polarizers.
- TAC triacetate cellulose
- the optical performance of COP is better than TAC, and the mechanical properties and temperature resistance are better than TAC.
- the main purpose of setting the retardation film 5 is to improve the stability and service life of the polarizer, and the retardation film 5 compensates for the retardation of the liquid crystal layer 6 at different wavelengths and improves the contrast.
- the retardation film 5 can avoid the phenomenon of bulging water marks in the reliability test, and at the same time, because it is a coating type material, it can also avoid the poor adhesion of the glue and the retardation surface and the poor heat dissipation capacity in the traditional stacked materials. And related issues such as weak support and bursting.
- the material of the lower polarizer 4 or the upper polarizer 7 includes guest-host polymer liquid crystal.
- the material of the lower polarizer 4 or the upper polarizer 7 further includes a dichroic pigment, that is, the guest-host polymer liquid crystal is added with the dichroic pigment.
- the material of the lower polarizer 4 or the upper polarizer 7 is flexible so that the lower polarizer 4 or the upper polarizer 7 can be made by coating, which not only solves the problem of attaching irregularly shaped polarizers The process is difficult, and the technical problems of fracture and failure of the polarizer during folding are solved, and the curvature radius of the display panel at the folding position is smaller.
- the thickness of the lower polarizer 4 or the upper polarizer 7 made by coating in this embodiment is much smaller than the thickness of the current traditional thinnest polarizer, and the coating type polarizer is designed to solve irregularities.
- the process of attaching the shaped polarizer is difficult, and the technical problem of fracture and failure of the polarizer during folding is solved, and the radius of curvature of the display panel 100 at the folded position is smaller.
- one embodiment of the present invention provides a manufacturing method of a display panel 100, including the steps:
- a substrate 1 is provided; the material of the substrate 1 includes glass, polyethylene terephthalate or amorphous cycloolefin polymer;
- the upper polarizer 7 is made by coating guest-host polymer liquid crystal or guest-host polymer liquid crystal and adding dichroic pigment on the liquid crystal layer 6.
- the material of the lower polarizer 4 or the upper polarizer 7 includes guest-host polymer liquid crystal.
- the material of the lower polarizer 4 or the upper polarizer 7 further includes a dichroic pigment, that is, the guest-host polymer liquid crystal is added with the dichroic pigment.
- the method further includes:
- the photoresist layer 2 forms a groove 10 around the edge of the substrate 1.
- the material of the photoresist layer 2 includes black ink or white ink. In other words, the color of the photoresist layer is black or white.
- the flexible substrate layer 3, the lower polarizer 4, the liquid crystal layer 6 and the upper polarizer 7 are sequentially fabricated in the groove 10.
- the method further includes:
- the retardation film 5 is produced by coating and irradiating with ultraviolet rays.
- the main purpose of setting the retardation film 5 is to improve the stability and service life of the polarizer, and the role of ultraviolet radiation is to determine the compensation direction of the retardation film 5, which compensates the difference of the liquid crystal layer 6
- the phase difference at the wavelength improves the contrast.
- the provision of the retardation film 5 can avoid the bulging water mark phenomenon in the reliability test.
- it because it is a coating type material, it can also avoid the poor adhesion of the glue and the retardation surface and the heat dissipation capacity of the traditional stacked materials. Poor, weak support, bursting and other related issues.
- the flexible substrate layer 3 is fabricated by coating a polyimide solution and aligning with ultraviolet radiation.
- the thickness of the flexible substrate layer 3 ranges from 400-800 ⁇ .
- the thickness of the lower polarizer 4 or the upper polarizer 7 made by coating in this embodiment is much smaller than the thickness of the current traditional thinnest polarizer, and the coating type polarizer is designed to solve irregularities.
- the process of attaching the shaped polarizer is difficult, and the technical problem of fracture and failure of the polarizer during folding is solved, and the radius of curvature of the display panel 100 at the folded position is smaller.
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- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mathematical Physics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Liquid Crystal (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
- Polarising Elements (AREA)
Abstract
本发明提供一种显示面板的制造方法及使用该方法所制造的显示面板。显示面板包括层叠设置的基板、光阻层、柔性衬底层、下偏光片、位相差膜、液晶层和上偏光片。显示面板的制造方法包括步骤:提供一基板;在所述基板上制作柔性衬底层;在所述柔性衬底层上通过涂布方式制作下偏光片;在所述下偏光片上制作液晶层;在所述液晶层上通过涂布方式制作上偏光片。
Description
本发明涉及显示技术领域,尤其涉及一种显示面板的制造方法及使用该方法所制造的显示面板。
现有液晶显示器,手机屏、平板等相较于传统的屏幕而言,除了在追求更高的清晰度,更高的屏占比,功耗以及显示效果等的用户体验上的需求提升外,在柔性屏及折叠屏方面,其更新颖的外形设计上也成了越来越多的客户追求的目标,而柔性屏及折叠屏除了体积轻薄以外,由于其具有可弯曲、柔韧性良好的特性,柔性屏及折叠屏备受青睐。
目前在制作折叠屏时,当折叠的曲率半径无法达到更小的范围,如显示屏的曲率半径在R5~R10时,传统的工艺模式以及偏光片(POL)材料无法实现较小曲率半径的弯折,在弯折位置除了容易出现金属断线、盒厚差异造成的显示不良外,还有一个较大问题是无法实现POL的弯折。无论是先贴POL再弯折,还是弯折后再贴POL,由于POL的材料为较脆的三醋酸纤维素(TAC),在弯折位置容易出现POL断裂及失效的问题。
因此,需要设计一种新的显示面板的制造方法及使用该方法所制造的显示面板,以克服现有技术中存在的问题。
针对以上现有技术存在的缺点和不足之处,本发明提供一种显示面板的制造方法及使用该方法所制造的显示面板,解决了偏光片折叠时断裂及失效的技术问题,实现了显示面板在折叠位置的曲率半径更小。
本发明一实施例中提供一种显示面板的制造方法,包括以下步骤:
提供一基板;
在所述基板上制作柔性衬底层;
在所述柔性衬底层上通过涂布方式制作下偏光片;
在所述下偏光片上制作液晶层;以及
在所述液晶层上通过涂布方式制作上偏光片。
进一步地,所述下偏光片或所述上偏光片的材质包括宾主型聚合物液晶。
进一步地,所述下偏光片或所述上偏光片的材质还包括二色性色素。
进一步地,所述基板的材质包括玻璃、聚乙二醇对苯二甲酸酯或非晶型环烯烃聚合物。
进一步地,在所述提供一基板步骤之后以及在所述制作柔性衬底层步骤之前还包括:在所述基板上制作光阻层,所述光阻层环绕所述基板的边缘形成一凹槽;其中,在所述凹槽内依次制作所述柔性衬底层、所述下偏光片、所述液晶层以及所述上偏光片。
进一步地,所述光阻层的材质包括黑色油墨或白色油墨。
进一步地,在所述制作下偏光片步骤之后以及在制作液晶层步骤之前还包括:在所述下偏光片上制作位相差膜。
进一步地,所述在所述下偏光片上制作位相差膜步骤中,通过涂布并用紫外线照射的方式制作所述位相差膜。
进一步地,所述制作柔性衬底层步骤中,通过涂布聚酰亚胺溶液并用紫外线照射进行配向的方式制作所述柔性衬底层。
本发明又一实施例中提供一种以上所述的显示面板的制造方法制作的显示面板,包括层叠设置的基板、光阻层、柔性衬底层、下偏光片、位相差膜、液晶层和上偏光片。具体地讲,所述光阻层环绕所述基板的边缘设置,所述光阻层内部形成一凹槽;所述柔性衬底层设于所述基板上的所述凹槽内;所述下偏光片设于所述柔性衬底层上;所述位相差膜设于所述下偏光片上;所述液晶层设于所述位相差膜上;所述上偏光片设于所述液晶层上。
本发明的有益效果在于,提供一种显示面板的制造方法及使用该方法所制造的显示面板,通过涂布型的偏光片设计,既解决了不规则形状的偏光片贴附的工艺困难,也解决了偏光片折叠时断裂及失效的技术问题,实现了显示面板在折叠位置的曲率半径更小。另外设置位相差膜,提升了偏光片的稳定性及使用寿命,并且所述位相差膜补偿了液晶层不同的波长下的相位差,提高了对比度,并且可避免可靠性测试中的鼓包水纹现象,同时由于是涂布型的材料,也可避免传统堆叠材料中表面由于胶水与位相差表面附着力弱,散热能力差及支撑力弱,爆裂等相关问题。
图1为本发明实施例中一种显示面板的结构示意图;
图2为本发明实施例中所述凹槽的结构示意图;
图3为本发明实施例中一种显示面板的制造方法的流程图。
图中部件标识如下:
1、基板,2、光阻层,3、柔性衬底层,4、下偏光片,5、位相差膜,
6、液晶层,7、上偏光片,10、凹槽,100、显示面板。
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
以下各实施例的说明是参考附加的图示,用以例示本发明可用以实施的特定实施例。本发明所提到的方向用语,例如[上]、[下]、[前]、[后]、[左]、[右]、[内]、[外]、[侧面]等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本发明,而非用以限制本发明。在图中,结构相似的单元是用以相同标号表示。
在附图中,结构相同的部件以相同数字标号表示,各处结构或功能相似的组件以相似数字标号表示。附图所示的每一组件的尺寸和厚度是任意示出的,本发明并没有限定每个组件的尺寸和厚度。为了使图示更清晰,附图中有些地方适当夸大了部件的厚度。
请参阅图1所示,本发明其中一实施例中提供一种显示面板100,包括层叠设置的基板1、光阻层2、柔性衬底层3、下偏光片4、位相差膜5、液晶层6和上偏光片7。具体地讲,所述光阻层2环绕所述基板1的边缘设置,所述光阻层2内部形成一凹槽10;所述柔性衬底层3设于所述基板1上的所述凹槽10内;所述下偏光片4设于所述柔性衬底层3上;所述位相差膜5设于所述下偏光片4上;所述液晶层6设于所述位相差膜5上;所述上偏光片7设于所述液晶层6上。
请参阅图2所示,所述光阻层2环绕形成一凹槽10,所述光阻层2的材质包括黑色油墨或白色油墨,换句话讲,所述光阻层的颜色为黑色或白色。请再参阅图1所示,在所述凹槽10内层叠设置所述柔性衬底层3、所述下偏光片4、所述位相差膜5、所述液晶层6和所述上偏光片7。
本实施例中,所述基板1的材质包括玻璃、聚乙二醇对苯二甲酸酯( PET
)或非晶型环烯烃聚合物(COP)。COP是一种光学材料,是最有机会取代传统偏光片中三醋酸纤维素(TAC)的材质,COP的光学性能优于TAC,而且机械性、耐温等特性均优于TAC。
本实施例中,设置所述位相差膜5主要目的是提升偏光片的稳定性及使用寿命,并且所述位相差膜5补偿了液晶层6不同的波长下的相位差,提高了对比度。另外,所述位相差膜5可避免可靠性测试中的鼓包水纹现象,同时由于是涂布型的材料,也可避免传统堆叠材料中表面由于胶水与位相差表面附着力弱,散热能力差及支撑力弱,爆裂等相关问题。
本实施例中,所述下偏光片4或所述上偏光片7的材质包括宾主型聚合物液晶。所述下偏光片4或所述上偏光片7的材质还包括二色性色素,即所述宾主型聚合物液晶添加所述二色性色素。所述下偏光片4或所述上偏光片7的材质具有柔性使得所述下偏光片4或所述上偏光片7可通过涂布方式制作,既解决了不规则形状的偏光片贴附的工艺困难,也解决了偏光片折叠时断裂及失效的技术问题,实现了显示面板在折叠位置的曲率半径更小。
本实施例通过涂布方式制作的所述下偏光片4或所述上偏光片7的厚度远小于目前传统最薄型偏光板的厚度,并且通过涂布型的偏光片设计,既解决了不规则形状的偏光片贴附的工艺困难,也解决了偏光片在折叠时断裂及失效的技术问题,实现了显示面板100在折叠位置的曲率半径更小。
请参阅图3所示,本发明其中一实施例中提供一种显示面板100的制造方法,包括步骤:
S1、提供一基板1;所述基板1的材质包括玻璃、聚乙二醇对苯二甲酸酯或非晶型环烯烃聚合物;
S2、在所述基板1上制作所述柔性衬底层3;
S3、在所述柔性衬底层3上通过涂布宾主型聚合物液晶或宾主型聚合物液晶添加二色性色素方式制作所述下偏光片4;
S4、在所述下偏光片4上制作所述液晶层6;以及
S5、在所述液晶层6上通过涂布宾主型聚合物液晶或宾主型聚合物液晶添加二色性色素方式制作所述上偏光片7。
本实施例中,所述下偏光片4或所述上偏光片7的材质包括宾主型聚合物液晶。所述下偏光片4或所述上偏光片7的材质还包括二色性色素,即所述宾主型聚合物液晶添加所述二色性色素。
本实施例中,在所述提供一基板1步骤S1之后以及在所述制作柔性衬底层3步骤S2之前还包括:
S11、在所述基板1上制作光阻层2,所述光阻层2环绕所述基板1的边缘形成一凹槽10;其中所述光阻层2的材质包括黑色油墨或白色油墨,换句话讲,所述光阻层的颜色为黑色或白色。在所述凹槽10内依次制作所述柔性衬底层3、所述下偏光片4、所述液晶层6以及所述上偏光片7。
本实施例中,在所述制作下偏光片4步骤S4之后以及在制作液晶层6步骤S5之前还包括:
S41、在所述下偏光片4上制作所述位相差膜5。具体为通过涂布并用紫外线照射的方式制作所述位相差膜5。设置所述位相差膜5主要目的是提升偏光片的稳定性及使用寿命,用紫外线照射的作用为决定所述位相差膜5的补偿方向,所述位相差膜5补偿了液晶层6不同的波长下的相位差,提高了对比度。另外,设置所述位相差膜5可避免可靠性测试中的鼓包水纹现象,同时由于是涂布型的材料,也可避免传统堆叠材料中表面由于胶水与位相差表面附着力弱,散热能力差及支撑力弱,爆裂等相关问题。
本实施例中,所述制作柔性衬底层3步骤中,通过涂布聚酰亚胺溶液并用紫外线照射进行配向的方式制作所述柔性衬底层3。所述柔性衬底层3的厚度范围为400-800Å。
本实施例通过涂布方式制作的所述下偏光片4或所述上偏光片7的厚度远小于目前传统最薄型偏光板的厚度,并且通过涂布型的偏光片设计,既解决了不规则形状的偏光片贴附的工艺困难,也解决了偏光片在折叠时断裂及失效的技术问题,实现了显示面板100在折叠位置的曲率半径更小。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。
Claims (10)
- 一种显示面板的制造方法,其包括步骤:提供一基板;在所述基板上制作柔性衬底层;在所述柔性衬底层上通过涂布方式制作下偏光片;在所述下偏光片上制作液晶层;以及在所述液晶层上通过涂布方式制作上偏光片。
- 根据权利要求1所述的显示面板的制造方法,其中,所述下偏光片或所述上偏光片的材质包括宾主型聚合物液晶。
- 根据权利要求2所述的显示面板的制造方法,其中,所述下偏光片或所述上偏光片的材质还包括二色性色素。
- 根据权利要求1所述的显示面板的制造方法,其中,所述基板的材质包括玻璃、聚乙二醇对苯二甲酸酯或非晶型环烯烃聚合物。
- 根据权利要求1所述的显示面板的制造方法,其中,在所述提供一基板步骤之后以及在所述制作柔性衬底层步骤之前还包括:在所述基板上制作光阻层,所述光阻层环绕所述基板的边缘形成一凹槽;其中,在所述凹槽内依次制作所述柔性衬底层、所述下偏光片、所述液晶层以及所述上偏光片。
- 根据权利要求5所述的显示面板的制造方法,其中,所述光阻层的材质包括黑色油墨或白色油墨。
- 根据权利要求1所述的显示面板的制造方法,其中,在所述制作下偏光片步骤之后以及在所述制作液晶层步骤之前还包括:在所述下偏光片上制作位相差膜。
- 根据权利要求7所述的显示面板的制造方法,其中,所述在所述下偏光片上制作位相差膜步骤中,通过涂布并用紫外线照射的方式制作所述位相差膜。
- 根据权利要求1所述的显示面板的制造方法,其中,所述制作柔性衬底层步骤中,通过涂布聚酰亚胺溶液并用紫外线照射进行配向的方式制作所述柔性衬底层。
- 一种使用权利要求1所述的显示面板的制造方法制作的显示面板,其包括:基板;光阻层,环绕所述基板的边缘设置,所述光阻层内部形成一凹槽;柔性衬底层,设于所述基板上的所述凹槽内;下偏光片,设于所述柔性衬底层上;位相差膜,设于所述下偏光片上;液晶层,设于所述位相差膜上;以及上偏光片,设于所述液晶层上。
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