WO2021088316A1 - Eccentric hob type heading machine capable of breaking rock according to predetermined path without affecting supporting work - Google Patents
Eccentric hob type heading machine capable of breaking rock according to predetermined path without affecting supporting work Download PDFInfo
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- WO2021088316A1 WO2021088316A1 PCT/CN2020/084608 CN2020084608W WO2021088316A1 WO 2021088316 A1 WO2021088316 A1 WO 2021088316A1 CN 2020084608 W CN2020084608 W CN 2020084608W WO 2021088316 A1 WO2021088316 A1 WO 2021088316A1
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- Prior art keywords
- hob
- eccentric
- predetermined path
- disc
- arm
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- 239000011435 rock Substances 0.000 title claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 239000000956 alloy Substances 0.000 claims description 11
- 229910045601 alloy Inorganic materials 0.000 claims description 11
- 239000010720 hydraulic oil Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 4
- 238000003801 milling Methods 0.000 abstract description 17
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005086 pumping Methods 0.000 abstract 1
- 238000009412 basement excavation Methods 0.000 description 11
- 239000003921 oil Substances 0.000 description 11
- 230000005641 tunneling Effects 0.000 description 11
- 239000003245 coal Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000005065 mining Methods 0.000 description 8
- 238000005553 drilling Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000005422 blasting Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 241000139306 Platt Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1006—Making by using boring or cutting machines with rotary cutting tools
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1006—Making by using boring or cutting machines with rotary cutting tools
- E21D9/104—Cutting tool fixtures
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1006—Making by using boring or cutting machines with rotary cutting tools
- E21D9/104—Cutting tool fixtures
- E21D9/1046—Vibrating
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1086—Drives or transmissions specially adapted therefor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1093—Devices for supporting, advancing or orientating the machine or the tool-carrier
Definitions
- the frame is installed on the crawler walking mechanism, the hydraulic pump station, the power box, the sliding guide rail base, the temporary support device and the auxiliary work platform are all installed on the frame, wherein the hydraulic pump station and The power box is located at the rear of the rack and is symmetrically arranged left and right.
- the sliding track base is located at the front end of the hydraulic pump station and the power box, the loading device is installed at the front end of the rack, and the conveying device is installed on the loading device.
- the sliding seat is slidably mounted on the sliding guide rail base, and is connected to the sliding guide rail base by two propulsion cylinders I, and the transmission box is installed at the front end of the sliding seat Two hydraulic motors are installed symmetrically on the box body of the transmission box.
- the material of the mechanical pick is hard alloy, and the mechanical pick presents an Archimedes spiral array at the front end of the disc-shaped cutter head, and the direction of rotation is counterclockwise.
- the hob arm includes an arm body having a rectangular parallelepiped structure, and two parallel rectangular guide grooves of equal width are opened on the front end of the arm body, and the hob arm is realized by two rectangular guide grooves. Positioning in the rotary sliding device of the hob arm.
- the temporary support device is composed of four propulsion cylinders III and an arched support canopy.
- the arched support canopy is installed at the upper ends of the four propulsion cylinders III, and the lower ends of the four propulsion cylinders III are fixedly installed on the frame.
- the four propulsion cylinders III are respectively connected with the hydraulic pump station through hydraulic oil circuits.
- the present invention has the following beneficial effects:
- the hob arm rotating and sliding device 10 is installed at the front end of the output shaft 8-4 of the transmission box, and the hob arm rotating and sliding device 10 includes a cuboid-shaped housing 10-1.
- An oil cylinder mounting plate 10-3 is fixed at the upper end of the housing 10-1, and an E-shaped groove 10-1-1 is provided in the housing 10-1.
- the hob arm 11 includes an arm body 11-1 having a rectangular parallelepiped structure, and two parallel rectangular guide grooves 11-2 of equal width are opened on the front end surface of the arm body 11-1.
- the width of the arm body 11-1 is adapted to the width of the E-shaped groove 10-1-1.
- the hob arm 11 is inserted into the E-shaped groove 10-1-1 and the cylinder mounting plate 10-3 is connected through the propulsion cylinder II10-2, and the hob arm 11 can be opposed by controlling the expansion and contraction of the piston rod of the propulsion cylinder II10-2
- the hob arm rotating and sliding device 10 can be rotated by controlling the rotation angles of the output shafts of the two hydraulic motors 9 so that the hob arm 11 can rotate.
- the temporary support device 17 is composed of four propulsion cylinders III and an arched support canopy.
- the arched support canopy is installed at the upper end of the four propulsion cylinders III, and the lower end of the four propulsion cylinders III is fixedly installed at the lower end.
- the auxiliary work platform 18 is composed of four propulsion cylinders IV and a work platform. The work platform is installed at the upper ends of the four propulsion cylinders IV, and the lower ends of the four propulsion cylinders IV are fixedly installed on the frame.
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Earth Drilling (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
- Drilling And Exploitation, And Mining Machines And Methods (AREA)
Abstract
Description
Claims (10)
- 一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,其特征在于,包括履带行走机构(1)、机架(2)、液压泵站(3)、电源箱(4)、滑动导轨基座(5)、推进油缸I(6)、滑动座(7)、传动箱(8)、滚刀臂旋转滑动装置(10)、滚刀臂(11)、低速大扭矩马达(12)、偏心盘形滚刀(13)、控制箱(14)、装载装置(15)、输送装置(16)、临时支护装置(17)和辅助作业平台(18);An eccentric hob type roadheader that does not affect supporting operations and can break rock according to a predetermined path, which is characterized in that it includes a crawler walking mechanism (1), a frame (2), a hydraulic pump station (3), and a power box ( 4) Sliding guide rail base (5), propulsion cylinder I (6), sliding seat (7), transmission box (8), hob arm rotary sliding device (10), hob arm (11), low speed and high torque Motor (12), eccentric disc hob (13), control box (14), loading device (15), conveying device (16), temporary support device (17) and auxiliary work platform (18);所述机架(2)安装在所述履带行走机构(1)上,所述液压泵站(3)、电源箱(4)、滑动导轨基座(5)、临时支护装置(17)和辅助作业平台(18)均安装在所述机架(2)上,其中,所述液压泵站(3)和电源箱(4)位于机架(2)的尾部,且左右对称设置,所述滑动轨道基座(5)位于所述液压泵站(3)和电源箱(4)的前端,所述装载装置(15)安装在机架(2)的前端,所述输送装置(16)安装在装载装置(15)中间、机架(2)下面,所述滑动座(7)滑动安装在所述滑动导轨基座(5)上,并且与滑动导轨基座(5)之间通过两个所述推进油缸I(6)相连接,所述传动箱(8)安装在所述滑动座(7)的前端,传动箱(8)的箱体上对称安装两个液压马达(9),所述液压马达(9)输出轴与传动箱输入轴(8-1)连接,安装在传动箱输入轴(8-1)上的齿轮I(8-2)与安装在传动箱输出轴(8-4)上的齿轮II(8-3)相啮合,所述滚刀臂旋转滑动装置(10)安装在传动箱输出轴(8-4)的前端,所述滚刀臂旋转滑动装置(10)包括呈长方体结构的壳体(10-1),所述壳体(10-1)的上端固定有油缸安装板(10-3),所述壳体(10-1)内设置有E形槽(10-1-1),所述滚刀臂(11)插入E形槽(10-1-1)与所述油缸安装板(10-3)通过推进油缸II(10-2)相连接,所述低速大扭矩马达(12)安装在所述滚刀臂(11)的前端,所述偏心盘形滚刀(13)偏心安装在低速大扭矩马达(12)的输出轴上;The frame (2) is installed on the crawler walking mechanism (1), the hydraulic pump station (3), power box (4), sliding guide rail base (5), temporary support device (17) and The auxiliary work platforms (18) are all installed on the frame (2), wherein the hydraulic pump station (3) and the power box (4) are located at the rear of the frame (2) and are arranged symmetrically. The sliding track base (5) is located at the front end of the hydraulic pump station (3) and the power box (4), the loading device (15) is installed at the front end of the frame (2), and the conveying device (16) is installed In the middle of the loading device (15) and under the rack (2), the sliding seat (7) is slidably mounted on the sliding rail base (5) and passes through two The propulsion cylinder I (6) is connected, the transmission box (8) is installed at the front end of the sliding seat (7), and two hydraulic motors (9) are symmetrically installed on the box body of the transmission box (8), so The output shaft of the hydraulic motor (9) is connected with the input shaft (8-1) of the transmission box, the gear I (8-2) installed on the input shaft (8-1) of the transmission box and the output shaft (8- 4) The gear II (8-3) on the gear meshes, the hob arm rotating and sliding device (10) is installed at the front end of the transmission box output shaft (8-4), and the hob arm rotating and sliding device (10) It includes a casing (10-1) with a rectangular parallelepiped structure, a cylinder mounting plate (10-3) is fixed at the upper end of the casing (10-1), and an E-shaped groove is provided in the casing (10-1) (10-1-1), the hob arm (11) is inserted into the E-shaped groove (10-1-1) and the cylinder mounting plate (10-3) is connected with the propulsion cylinder II (10-2), The low-speed high-torque motor (12) is installed at the front end of the hob arm (11), and the eccentric disc-shaped hob (13) is eccentrically installed on the output shaft of the low-speed high-torque motor (12);所述推进油缸I(6)、液压马达(9)、推进油缸II(10-2)、临时支护装置(17)和辅助作业平台(18)分别与所述液压泵站(3)通过液压油路连接,所述控制箱(14)安装在所述电源箱(4)上端,所述低速大扭矩马达(12)、控制箱(14)分别与电源箱(4)电连接。The propulsion cylinder I (6), the hydraulic motor (9), the propulsion cylinder II (10-2), the temporary support device (17) and the auxiliary work platform (18) are connected to the hydraulic pump station (3) through hydraulic Oil circuit connection, the control box (14) is installed at the upper end of the power box (4), and the low-speed high-torque motor (12) and the control box (14) are electrically connected with the power box (4) respectively.
- 根据权利要求1所述的一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,其特征在于,所述偏心盘形滚刀(13)包括圆盘形刀盘(13-1),所述圆盘形刀盘(13-1)前端镶嵌有多个机械截齿(13-2),圆盘形刀盘(13-1)的圆周上焊接有多个合金头(13-5),圆盘形刀盘(13-1)后端加工有一用于安装低速大扭矩马达(12)输出轴的孔(13-3),在所述孔(13-3)中加工有键槽(13-4)。The eccentric hob type roadheader that does not affect the supporting operation and can break the rock according to a predetermined path according to claim 1, wherein the eccentric disc hob (13) comprises a disc-shaped cutter head ( 13-1), the front end of the disc-shaped cutter head (13-1) is inlaid with a plurality of mechanical picks (13-2), and the circumference of the disc-shaped cutter head (13-1) is welded with a plurality of alloy heads (13-5), the rear end of the disc-shaped cutter head (13-1) is machined with a hole (13-3) for installing the output shaft of the low-speed high-torque motor (12), in the hole (13-3) Machined with keyway (13-4).
- 根据权利要求2所述的一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,其特征在于,所述孔(13-3)轴线与圆盘形刀盘(13-1)的轴线偏移2-5cm。The eccentric hob type roadheader that does not affect the supporting operation and can break the rock according to a predetermined path according to claim 2, wherein the axis of the hole (13-3) is aligned with the disc-shaped cutter head (13). The axis of -1) is offset by 2-5 cm.
- 根据权利要求2所述的一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,其特征在于,所述机械截齿(13-2)材料为硬质合金,机械截齿(13-2)在圆盘形刀盘(13-1)前端呈现阿基米德螺旋线阵列,旋向为逆时针。The eccentric hob type roadheader that does not affect the support operation and can break rock according to a predetermined path according to claim 2, wherein the material of the mechanical pick (13-2) is cemented carbide, and the mechanical The pick (13-2) presents an Archimedes spiral array at the front end of the disc-shaped cutter head (13-1), and the rotation direction is counterclockwise.
- 根据权利要求4所述的一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,其特征在于,所阵列的阿基米德螺旋线一共有12条。According to claim 4, an eccentric hob type roadheader that does not affect the supporting operation and can break the rock according to a predetermined path, characterized in that there are 12 Archimedes spirals arrayed in total.
- 根据权利要求2所述的一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,其特征在于,所述合金头(13-5)材料为硬质合金,合金头(13-5)在圆盘形刀盘(13-1)圆周上等距分布。The eccentric hob type roadheader that does not affect the supporting operation and can break rock according to a predetermined path according to claim 2, wherein the alloy head (13-5) is made of cemented carbide, and the alloy head (13-5) are equally spaced on the circumference of the disc-shaped cutter head (13-1).
- 根据权利要求1所述的一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,其特征在于,所述低速大扭矩马达(12)的转向为逆时针。The eccentric hob type roadheader that does not affect the supporting operation and can break the rock according to a predetermined path according to claim 1, wherein the rotation of the low-speed and high-torque motor (12) is counterclockwise.
- 根据权利要求1所述的一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,其特征在于,所述滚刀臂(11)包括呈长方体结构的臂体(11-1),所述臂体(11-1)前端面上开设有两条平行等宽的矩形导槽(11-2),所述滚刀臂(11)通过两条所述矩形导槽(11-2)实现在滚刀臂旋转滑动装置(10)中的定位。The eccentric hob type roadheader that does not affect the supporting operation and can break the rock according to a predetermined path according to claim 1, wherein the hob arm (11) comprises an arm body (11) in a rectangular parallelepiped structure. -1), the front end surface of the arm body (11-1) is provided with two parallel rectangular guide grooves (11-2) of equal width, and the hob arm (11) passes through the two rectangular guide grooves ( 11-2) Realize positioning in the rotary sliding device (10) of the hob arm.
- 根据权利要求1所述的一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,其特征在于,所述临时支护装置(17)由四个推进油缸Ⅲ和拱形支撑棚组成,所述拱形支撑棚安装在四个推进油缸Ⅲ上端,四个推进油缸Ⅲ下端固定安装在机架上,四个推进油缸Ⅲ分别与所述液压泵站(3)通过液压油路连接。The eccentric hob type roadheader that does not affect the support operation and can break rock according to a predetermined path according to claim 1, wherein the temporary support device (17) consists of four propulsion cylinders III and arch The arch-shaped support shed is installed at the upper end of four propulsion cylinders III, the lower end of the four propulsion cylinders III is fixedly installed on the frame, and the four propulsion cylinders III are connected to the hydraulic pump station (3) through hydraulic Oil connection.
- 根据权利要求1所述的一种不影响支护作业且可按预定路径破岩的偏心滚刀式掘进机,其特征在于,所述辅助作业平台(18)由四个推进油缸Ⅳ和作业平台组成,所述作业平台安装在四个推进油缸Ⅳ上端,四个推进油缸Ⅳ下端固定安装在机架上,四个推进油缸Ⅳ分别与所述液压泵站(3)通过液压油路连接。The eccentric hob type roadheader that does not affect the support operation and can break rock according to a predetermined path according to claim 1, wherein the auxiliary work platform (18) is composed of four propulsion cylinders IV and a work platform The work platform is installed on the upper ends of four propulsion cylinders IV, the lower ends of the four propulsion cylinders IV are fixedly installed on the frame, and the four propulsion cylinders IV are respectively connected with the hydraulic pump station (3) through hydraulic oil circuits.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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SE2130147A SE545716C2 (en) | 2019-11-05 | 2020-04-14 | Eccentric hob type tunneling machine capable of breaking rock according to predetermined path without affecting supporting work |
CA3101300A CA3101300C (en) | 2019-11-05 | 2020-04-14 | Eccentric hob type tunneling machine capable of breaking rock according to predetermined path without affecting supporting work |
JP2020568308A JP7094584B2 (en) | 2019-11-05 | 2020-04-14 | Eccentric hob type excavator that can crush rocks according to a predetermined route without affecting the support work |
AU2020277229A AU2020277229B2 (en) | 2019-11-05 | 2020-04-14 | Eccentric hob type tunneling machine capable of breaking rock according to predetermined path without affecting supporting work |
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CN201911071177.X | 2019-11-05 | ||
CN201911071177.XA CN110735647B (en) | 2019-11-05 | 2019-11-05 | Eccentric hob roadheader that does not affect support operations and can break rock according to a predetermined path |
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WO2021088316A1 true WO2021088316A1 (en) | 2021-05-14 |
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PCT/CN2020/084608 WO2021088316A1 (en) | 2019-11-05 | 2020-04-14 | Eccentric hob type heading machine capable of breaking rock according to predetermined path without affecting supporting work |
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JP (1) | JP7094584B2 (en) |
CN (1) | CN110735647B (en) |
AU (1) | AU2020277229B2 (en) |
CA (1) | CA3101300C (en) |
SE (1) | SE545716C2 (en) |
WO (1) | WO2021088316A1 (en) |
Cited By (4)
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CN114136826A (en) * | 2021-11-26 | 2022-03-04 | 中南大学 | A shaft cone rock breaking test device |
CN114483076A (en) * | 2022-01-25 | 2022-05-13 | 石家庄奥创矿用设备有限公司 | A kind of airborne support platform system for roadheader and construction method thereof |
CN117538195A (en) * | 2023-11-22 | 2024-02-09 | 中铁十四局集团有限公司 | A friction and wear experimental device for shield machine disc-shaped hob |
CN118294306A (en) * | 2024-06-06 | 2024-07-05 | 太原理工大学 | Test device integrating vibration rolling and rolling cutting combined rock breaking |
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CN110735647B (en) * | 2019-11-05 | 2020-09-01 | 中国矿业大学 | Eccentric hob roadheader that does not affect support operations and can break rock according to a predetermined path |
CN114412462B (en) * | 2022-01-19 | 2023-06-30 | 长沙矿山研究院有限责任公司 | Cutter head suitable for hard rock mining and hard rock mining method |
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- 2020-04-14 CA CA3101300A patent/CA3101300C/en active Active
- 2020-04-14 SE SE2130147A patent/SE545716C2/en not_active IP Right Cessation
- 2020-04-14 AU AU2020277229A patent/AU2020277229B2/en not_active Ceased
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CN114136826A (en) * | 2021-11-26 | 2022-03-04 | 中南大学 | A shaft cone rock breaking test device |
CN114136826B (en) * | 2021-11-26 | 2024-03-29 | 中南大学 | Shaft conical surface broken rock test device |
CN114483076A (en) * | 2022-01-25 | 2022-05-13 | 石家庄奥创矿用设备有限公司 | A kind of airborne support platform system for roadheader and construction method thereof |
CN117538195A (en) * | 2023-11-22 | 2024-02-09 | 中铁十四局集团有限公司 | A friction and wear experimental device for shield machine disc-shaped hob |
CN118294306A (en) * | 2024-06-06 | 2024-07-05 | 太原理工大学 | Test device integrating vibration rolling and rolling cutting combined rock breaking |
Also Published As
Publication number | Publication date |
---|---|
CA3101300A1 (en) | 2021-02-12 |
CA3101300C (en) | 2022-01-04 |
CN110735647A (en) | 2020-01-31 |
SE545716C2 (en) | 2023-12-19 |
AU2020277229B2 (en) | 2022-02-17 |
CN110735647B (en) | 2020-09-01 |
SE2130147A1 (en) | 2021-06-01 |
JP7094584B2 (en) | 2022-07-04 |
JP2022500574A (en) | 2022-01-04 |
AU2020277229A1 (en) | 2021-05-20 |
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