一种公铁两用双向行驶牵引及载货运输车Road-rail dual-purpose two-way traveling traction and cargo transport vehicle
技术领域Technical field
本实用新型涉及轨道工程技术领域,具体来说是一种公铁两用双向行驶牵引及载货运输车。The utility model relates to the technical field of track engineering, in particular to a road-rail dual-purpose two-way traveling traction and cargo transport vehicle.
背景技术Background technique
目前我国城市轨道交通工程轨道施工中,从铺轨基地向作业面运输轨道材料采用的是由轨行式牵引机车牵引轨道运输平板车的方式来实现的。由于轨行式牵引机车外形结构尺寸比较大(长10000mm、宽2600mm、高3800mm),在运输轨道材料到作业面时采用推送的方式进行运输(即平板车在前,牵引机车在后向前行走。材料运输具有方向性),驾驶牵引车的司机瞭望受到一定影响,材料装卸和运输受到一定的限制。特别是在推送运输轨排(长25000mm、宽2100mm)等长大物件时整车长度达到30m-40m,司机不能很好地观察前方道路通行状况,存在一定的安全隐患。另外,由于轨道牵引机车自身重量受城市轨道交通区间结构等对轴重的限制要求,一般在25000kg左右,驱动力是钢轮和钢轨之间的摩擦力形成,当在大坡道潮湿轨道路段行驶时,钢轮和钢轨之间摩擦力减少出现轨道牵引车驱动轮空转(打滑)的现象,无法正常驱动行走或出现溜滑现象,有重大安全隐患。再则,由于轨道牵引车的自身高度较高,轨道铺设的铺轨机(长4000mm、宽4000mm、净高3500mm)在作业面作业时,不能跨过轨道牵引车上方进行其它作业(如吊装倒运模板、混凝土泵管等),给轨道铺轨机使用造成一定的制约,不能很好地发挥最大功能。另外、由于轨道牵引车采用轨行钢轮结构,只能行驶在固定轨距的轨道上,对于在平整的结构底板上运输轨道材料(轨道板、轨枕、扣件)这样的情况无法实现。再则、对于同一工地近距离的转运必须借助于汽车平板车运输才能完成。At present, in the track construction of urban rail transit projects in my country, the way of transporting track materials from the track laying base to the work surface is realized by the track-type traction locomotive hauling the track transportation flat car. Due to the relatively large size of the rail-type traction locomotive (length 10000mm, width 2600mm, height 3800mm), when the rail material is transported to the working surface, the push method is used for transportation (that is, the flatbed truck is in the front, and the traction locomotive is walking forward in the back. The transportation of materials is directional), and the observation of the driver driving the tractor is affected to a certain extent, and the loading, unloading and transportation of materials are subject to certain restrictions. Especially when pushing long objects such as transportation rails (length 25000mm, width 2100mm) and other long objects, the length of the vehicle reaches 30m-40m, and the driver cannot observe the traffic conditions of the road ahead well, which poses certain safety hazards. In addition, because the weight of the rail traction locomotive is restricted by the structure of the urban rail transit section and other restrictions on the axle load, it is generally about 25000kg. The driving force is formed by the friction between the steel wheel and the rail. When driving on the wet track section of the big ramp When the friction force between the steel wheel and the steel rail is reduced, the driving wheel of the rail tractor is idling (slipping), and the driving wheel cannot be driven normally or slipping occurs, which poses a major safety hazard. Furthermore, due to the relatively high height of the track tractor, the track laying machine (length 4000mm, width 4000mm, clear height 3500mm) for track laying cannot cross over the track tractor to perform other operations (such as hoisting and reversing the template) when operating on the working surface. , Concrete pump pipes, etc.), which imposes certain restrictions on the use of the track laying machine and cannot perform its maximum function well. In addition, because the rail tractor adopts a rail-mounted steel wheel structure, it can only travel on a track with a fixed gauge, which cannot be achieved for the transportation of rail materials (track plates, sleepers, and fasteners) on a flat structural floor. Furthermore, the short-distance transfer of the same construction site must be carried out with the help of automobile flatbed trucks.
综上所述,现有的轨行式轨道运输牵引车在实际应用中虽然被广泛采用,但一定程度上制约轨道施工的工效、增加了施工成本,行驶时存在着一定的安全风险和对施工工效的发挥。长途公路转运时也有超高的情况发生。在现代轨道交通轨道工程施工技术飞速发展今天,板式道床、预制拼装结构等结构将成为主流轨道结构形式。为满足铺轨施工效率的更高需求,运输车设备的自适应性、多功能型、灵活性都有更高的要求,为正线铺轨提供更大的作业空间和有效作业时间等成为必然的趋势,因此开发一种新型的公铁两用双向行驶牵引及载货运输车既能实现隧道内轨道材料、预制品、拼装结构等材料的运输,还可以在公路行驶运输轨道板、扣件等材料。同时满足整机免解体快速转场、实现长途运输转移的节能环保的公铁两用双向行驶牵引及载货运输车成为必然的趋势和当务之急。To sum up, although the existing rail-type rail transport tractors are widely used in practical applications, they restrict the work efficiency of rail construction and increase the construction cost to a certain extent. There are certain safety risks and impacts on the construction when driving. The play of ergonomics. There are also super-high situations during long-distance highway transfers. With the rapid development of modern rail transit engineering construction technology today, slab track beds, prefabricated assembly structures and other structures will become the mainstream form of track structures. In order to meet the higher requirements for the efficiency of track laying construction, the adaptability, multi-function and flexibility of the transport vehicle equipment have higher requirements. It has become an inevitable trend to provide larger working space and effective working time for the main track laying. Therefore, the development of a new type of road-rail dual-purpose two-way traction and cargo transport vehicle can not only realize the transportation of rail materials, pre-products, assembled structures and other materials in the tunnel, but also transport rail plates, fasteners and other materials on the road. . At the same time, the energy-saving and environmentally-friendly road-rail dual-purpose two-way traction and cargo transport vehicle that can meet the needs of the whole machine to avoid disassembly and rapid transfer and realize long-distance transportation transfer has become an inevitable trend and urgent matter.
实用新型内容Utility model content
本实用新型的目的在于解决现有技术的不足,提供一种公铁两用双向行驶牵引及载货运输车,既是牵引车又是平板运输车,有助于提高轨道施工工效。The purpose of the utility model is to solve the shortcomings of the prior art and provide a road-rail dual-purpose two-way traction and cargo transport vehicle, which is both a tractor and a flatbed transport vehicle, which helps to improve the work efficiency of track construction.
为了实现上述目的,设计一种公铁两用双向行驶牵引及载货运输车,包括车架,所述的车架的前端下侧设有前驾驶室,所述的车架的后端下侧设有后驾驶室,所述的前驾驶室和后驾驶室分别在相近一侧设有竖向设置的齿排,所述的车架的底部设有升降驱动机构及受升降驱动机构驱动的升降驱动齿轮,所述的升降驱动齿轮与所述的齿排相啮合;在所述的车架底部前后对称设有转向桥和驱动桥,转向桥两端设有转向支重轮,驱动桥两端设有驱动支重轮,且所述的驱动支重轮与设置于车架底部的驱动装置相连,所述的车架的底部在驱动支重轮后侧和转向支重轮前侧还分别设置有引导轮对,所述的引导轮对与升降装置相连以实现引导轮对的升降。In order to achieve the above objectives, a road-rail dual-purpose two-way traction and cargo transport vehicle is designed, including a frame, the front end of the frame is provided with a front cab, and the rear end of the frame is underside There is a rear cab. The front cab and the rear cab are respectively provided with vertically arranged tooth rows on the adjacent side. The bottom of the frame is provided with a lifting drive mechanism and a lifting drive driven by the lifting drive mechanism. Drive gear, the lifting drive gear meshes with the gear row; a steering axle and a drive axle are symmetrically arranged at the bottom of the frame, and both ends of the steering axle are equipped with steering support wheels, and both ends of the drive axle It is provided with a driving roller, and the driving roller is connected with a driving device arranged at the bottom of the frame, and the bottom of the frame is also provided on the rear side of the driving roller and the front side of the steering roller There is a pair of guide wheels, and the pair of guide wheels is connected with the lifting device to realize the lifting of the pair of guide wheels.
所述的升降驱动机构包括升降驱动电机、链条、升降传动轴和两个轴承座,所述的升降驱动电机和轴承座固定于车架底部,两个轴承座之间连接有升降传动轴,升降传动轴与所述的升降驱动电机之间通过链 条相连以实现同步运动,所述的升降传动轴上设置有所述的升降驱动齿轮,所述的升降驱动齿轮能随升降传动轴同步转动。The lifting drive mechanism includes a lifting drive motor, a chain, a lifting drive shaft, and two bearing seats. The lifting drive motor and the bearing seat are fixed at the bottom of the frame. A lifting drive shaft is connected between the two bearing seats. The transmission shaft and the lifting drive motor are connected by a chain to realize synchronous movement. The lifting drive shaft is provided with the lifting drive gear, and the lifting drive gear can rotate synchronously with the lifting drive shaft.
所述的驱动装置包括驱动电机、变速箱和逆转箱,所述的变速箱一侧与驱动电机相连,变速箱另一侧通过一传动轴与逆转箱之间相连,且逆转箱通过另一传动轴与驱动桥的齿轮箱相连。The driving device includes a driving motor, a gearbox, and a reversing box. One side of the gearbox is connected to the driving motor, and the other side of the gearbox is connected to the reversing box through a transmission shaft, and the reversing box is connected through another transmission. The shaft is connected to the gearbox of the drive axle.
所述的驱动支重轮和转向支重轮采用橡胶充气轮胎,所述的引导轮对为采用刚性材料制成的铁路轮对。The driving roller and the steering roller adopt rubber pneumatic tires, and the guide wheel pair is a railway wheel pair made of rigid materials.
所述的升降装置包括连接于车架底部的引导轮固定支撑杆、连接于车架底部的升降装置液压油缸及引导轮升降装置摆臂组件,所述的引导轮对由一横轴及横轴两端设有的引导轮构成,所述的横轴转动连接于引导轮升降装置摆臂组件的一端,引导轮升降装置摆臂组件的另一端与升降装置液压油缸相连,引导轮升降装置摆臂组件的中部与引导轮固定支撑杆相连。The lifting device includes a guide wheel fixed support rod connected to the bottom of the frame, a lifting device hydraulic cylinder connected to the bottom of the frame, and a guide wheel lifting device swing arm assembly. The guide wheel pair consists of a horizontal axis and a horizontal axis. The two ends are provided with guide wheels, the horizontal axis is rotatably connected to one end of the guide wheel lifting device swing arm assembly, the other end of the guide wheel lifting device swing arm assembly is connected with the lifting device hydraulic cylinder, and the guide wheel lifting device swing arm The middle part of the assembly is connected with the guide wheel fixed support rod.
所述的运输车还包括气囊补偿器,所述的气囊补偿器包括气囊,所述的气囊设置于所述的升降装置液压油缸与所述的升降装置摆臂组件的另一端之间。The transport vehicle further includes an airbag compensator, the airbag compensator includes an airbag, and the airbag is arranged between the hydraulic cylinder of the lifting device and the other end of the swing arm assembly of the lifting device.
所述的气囊补偿器还包括气泵,所述的气泵与气囊相连以实现气囊的充放气。The airbag compensator also includes an air pump, which is connected to the airbag to inflate and deflate the airbag.
所述的车架底部还设有电池组和逆变器用于为所述的运输车供电。The bottom of the frame is also provided with a battery pack and an inverter for supplying power to the transport vehicle.
所述的运输车的前后两端还设有用于与平板车相连的挂钩。The front and rear ends of the transport vehicle are also provided with hooks for connecting with the flatbed vehicle.
所述的运输车上还设置有用于实现吊装的吊点。The said transport vehicle is also provided with a hoisting point for hoisting.
本实用新型自身既是牵引车又是平板运输车,彻底改变了目前轨道施工必须使用专用轨道牵引车牵引轨道平板运输车运送轨道材料的方式,提高轨道施工工效,降低施工投入和施工成本,减轻作业人员的劳动轻度,减少轨道施工的安全隐患等目的,同现有技术相比,其优点在于:The utility model itself is both a tractor and a flatbed transporter, which completely changes the way that the current track construction must use a special track tractor to pull the track flatbed transporter to transport track materials, improves the work efficiency of the track construction, reduces the construction investment and construction cost, and reduces the operation Compared with the prior art, the advantages of light labor of personnel and reduction of potential safety hazards in track construction are as follows:
1、采用驱动走行——货物装载一体的组合结构型式,实现了自身的货物运输,减少了平板车或轨道车的使用,降低了施工成本。1. It adopts the combined structure of driving and traveling-cargo loading, which realizes its own cargo transportation, reduces the use of flatbed trucks or rail cars, and reduces construction costs.
2、优选地能采用电力驱动的方式,减少了空气污染,节约能源,整车总量轻便,环保优势更加突出。2. Preferably, it can be driven by electric power, which reduces air pollution, saves energy, and the total volume of the vehicle is light, and the environmental protection advantage is more prominent.
3、优选地采用橡胶轮作为驱动轮,橡胶与钢之间的摩擦力更大,更加实用大坡道,潮湿状态,行驶更加安全、可靠。3. It is preferable to use rubber wheels as the driving wheels, the friction between rubber and steel is greater, and the large ramp is more practical, the wet state is, and the driving is safer and more reliable.
4、采用公铁两用的结构形式,既可以行驶在钢轨上,又可以行驶在混凝土路面上,应用范围更广。4. It adopts a dual-purpose structure of road and rail, which can drive on steel rails and concrete roads, and has a wider range of applications.
5、采用超低结构形式,与普通平板车连挂编组后做为长钢轨运输列车更方便,由于列车动力分散布置牵引力更大,更有利于大坡道的运输。5. The ultra-low structure is adopted, and it is more convenient to be used as a long rail transportation train after being linked with ordinary flatbed cars. Because the train power is distributed and arranged, the traction is greater, which is more conducive to the transportation on large slopes.
附图说明Description of the drawings
图1是公铁两用双向行驶牵引及载货运输车主视图;Figure 1 is a front view of a road-rail dual-purpose two-way driving traction and cargo transport vehicle;
图2是公铁两用双向行驶牵引及载货运输车侧视图;Figure 2 is a side view of a road-rail dual-purpose traction and cargo transport vehicle;
图3是公铁两用双向行驶牵引及载货运输车俯视图;Figure 3 is a top view of a road-rail dual-purpose traction and cargo transport vehicle;
图4a是公铁两用双向行驶牵引及载货运输车的车架俯视图;Figure 4a is a top view of the frame of a road-rail dual-purpose traction and cargo transport vehicle;
图4b是公铁两用双向行驶牵引及载货运输车的车架主视图;Figure 4b is a front view of the frame of a road-rail dual-purpose traction and cargo transport vehicle;
图4c是公铁两用双向行驶牵引及载货运输车的车架侧视图;Figure 4c is a side view of the frame of a road-rail dual-purpose traction and cargo transport vehicle;
图5a是公铁两用双向行驶牵引及载货运输车的驱动桥及驱动支重轮的侧视图;Figure 5a is a side view of the drive axle and drive support wheels of a road-rail dual-purpose two-way traction and cargo transport vehicle;
图5b是公铁两用双向行驶牵引及载货运输车的驱动桥及驱动支重轮的俯视图;Figure 5b is a top view of the drive axle and drive support wheels of a road-rail dual-purpose traction and cargo transport vehicle;
图5c是公铁两用双向行驶牵引及载货运输车的驱动桥及驱动支重轮的主视图;Figure 5c is a front view of the drive axle and drive support wheels of a road-rail dual-purpose traction and cargo transport vehicle;
图6a是公铁两用双向行驶牵引及载货运输车转向桥及转向支重轮的侧视图;Figure 6a is a side view of the steering axle and steering support wheels of a road-rail dual-purpose traction and cargo transport vehicle;
图6b是公铁两用双向行驶牵引及载货运输车转向桥及转向支重轮的俯视图;Figure 6b is a top view of the steering axle and steering support wheels of a road-rail dual-purpose traction and cargo transport vehicle;
图6c是公铁两用双向行驶牵引及载货运输车转向桥及转向支重轮的主视图;Figure 6c is a front view of the steering axle and steering support wheels of a road-rail dual-purpose two-way traction and cargo transport vehicle;
图7a是公铁两用双向行驶牵引及载货运输车的摆臂组件、横轴及引导轮的侧视图;Figure 7a is a side view of the swing arm assembly, the horizontal shaft and the guide wheels of the road-rail dual-purpose two-way traction and cargo transport vehicle;
图7b是公铁两用双向行驶牵引及载货运输车的摆臂组件、横轴及引导轮对的俯视图;Figure 7b is a top view of the swing arm assembly, the horizontal shaft and the guide wheel pair of the road-rail dual-purpose two-way traction and cargo transport vehicle;
图7c是公铁两用双向行驶牵引及载货运输车的摆臂组件、横轴及引导轮的主视图;Figure 7c is a front view of the swing arm assembly, the horizontal shaft and the guide wheels of the road-rail dual-purpose two-way traction and cargo transport vehicle;
图8a是公铁两用双向行驶牵引及载货运输车驾驶室示意图;Figure 8a is a schematic diagram of the cab of a road-rail dual-purpose traction and cargo transport vehicle;
图8b是图8a的A-A向视图;Figure 8b is a view from the A-A direction of Figure 8a;
图9a是公铁两用双向行驶牵引及载货运输车驾驶室门示意图;Figure 9a is a schematic diagram of the cab door of a road-rail dual-purpose traction and cargo transport vehicle;
图9b是图9a的侧视图;Figure 9b is a side view of Figure 9a;
图10是公铁两用双向行驶牵引及载货运输车的升降示意图;Figure 10 is a schematic diagram of the lifting and lowering of the road-rail dual-purpose two-way driving traction and cargo transport vehicle;
图11a是公铁两用双向行驶牵引及载货运输车的升降驱动机构的侧视图;Figure 11a is a side view of the lifting drive mechanism of the road-rail dual-purpose two-way traction and cargo transport vehicle;
图11b是公铁两用双向行驶牵引及载货运输车的升降驱动机构的俯视图;Figure 11b is a top view of the lifting drive mechanism of the road-rail dual-purpose two-way traveling traction and cargo transport vehicle;
图12是公铁两用双向行驶牵引及载货运输车动力传递示意图;Figure 12 is a schematic diagram of the power transmission of a road-rail dual-purpose two-way driving traction and cargo transport vehicle;
图13是公铁两用双向行驶牵引及载货运输车制动及驻车制动示意图;Figure 13 is a schematic diagram of the brake and parking brake of a dual-purpose road-rail two-way traction and freight transport vehicle;
图14是公铁两用双向行驶牵引及载货运输车引导轮升降液压系统示意图;Figure 14 is a schematic diagram of the hydraulic system of the guide wheel lifting and lowering of the road-rail dual-purpose two-way traction and cargo transport vehicle;
图15是公铁两用双向行驶牵引及载货运输车的驾驶室升起作业示意图;Figure 15 is a schematic diagram of the lifting operation of the cab of a road-rail dual-purpose two-way traction and cargo transport vehicle;
图16是公铁两用双向行驶牵引及载货运输车的公路行驶示意图;Figure 16 is a schematic diagram of road driving of a road-rail dual-purpose two-way driving traction and cargo transport vehicle;
图17是公铁两用双向行驶牵引及载货运输车运输轨道板的作业示意图;Figure 17 is a schematic diagram of the operation of the road-rail dual-purpose two-way driving traction and the transportation of the track slab of the cargo carrier;
图18是公铁两用双向行驶牵引及载货运输车卸载轨道板的作业示意图;Figure 18 is a schematic diagram of the operation of road-rail dual-purpose two-way driving and unloading track slabs of cargo transport vehicles;
图19是公铁两用双向行驶牵引及载货运输车连挂运输轨排的作业示意图;Figure 19 is a schematic diagram of the operation of the dual-purpose two-way driving traction of road and rail and the continuous hanging transportation rail row of the cargo transport vehicle;
图20是公铁两用双向行驶牵引及载货运输车卸载轨排的作业示意图;Figure 20 is a schematic diagram of the operation of road-rail dual-purpose two-way driving traction and unloading of the rail row of the cargo transport vehicle;
图21是公铁两用双向行驶牵引及载货运输车运输新型铺轨机专场作业的示意图;Figure 21 is a schematic diagram of the special operation of the new track laying machine for road-rail dual-purpose two-way driving and cargo transport vehicle transportation;
图22a是公铁两用双向行驶牵引及载货运输车装车长途转场装载示意图;Figure 22a is a schematic diagram of road-rail dual-purpose two-way driving traction and long-distance transfer loading of a cargo transporter;
图22b是图22a的侧视图;Figure 22b is a side view of Figure 22a;
图23是龙门吊机吊装公铁两用双向行驶牵引及载货运输车的作业示意图;Figure 23 is a schematic diagram of the operation of a gantry crane hoisting a road-rail dual-purpose two-way traction and cargo transporter;
图24是汽车起重机吊装公铁两用双向行驶牵引及载货运输车的作业示意图。Figure 24 is a schematic diagram of the operation of a truck crane hoisting a road-rail dual-purpose two-way traction and cargo transporter.
图25是公铁两用双向行驶牵引及载货运输车推送平板车返回时的作业示意图;Figure 25 is a schematic diagram of the operation when the road-rail dual-purpose two-way driving traction and the cargo transporter push the flatbed car back;
图26是公铁两用双向行驶牵引及载货运输车装载铺轨机转移时的装载准备示意图;Figure 26 is a schematic diagram of the loading preparation when the road-rail dual-purpose two-way driving traction and the cargo transporter are loaded and the track-laying machine is transferred;
图27是公铁两用双向行驶牵引及载货运输车长轨列车运送长轨的局部示意图;Figure 27 is a partial schematic diagram of the long rail train transporting the long rail by the road-rail dual-purpose two-way traction and freight transport vehicle;
图28是公铁两用双向行驶牵引及载货运输车长轨列车空载返回的局部示意图。Figure 28 is a partial schematic diagram of the road-rail dual-purpose two-way driving traction and the long-rail train of the freight transport vehicle returning without load.
如图所示,图中:1.后车钩 2.后驾驶室 3.引导轮固定支撑杆 4.后吊点 5.走行驱动差速器齿轮箱 6.传动轴 7.变速箱总成 8.电池组箱 9.转向桥悬挂支撑组件 10.前吊点 11.转向桥转向机构组件 12.引导轮气囊减震装置总成 13.前驾驶室 14.前车钩 15.前引导轮对 16.车架结构组件 17.电气元件集成控制箱 18.驱动电机 19.驱动桥组件总成 20.驱动支重轮 21.后引导轮对 22.引导轮升降装置摆臂组件 23.引导轮升降装置液压油缸 24.齿排 25.驾驶室升降导向柱 26.驾驶室升降装置定位滑块组件 26-1.驾驶室升降装置定位滑块(活动段) 26-2.驾驶室升降装置定位滑块(固定段) 27.升降驱动电机 28.转向横拉杆 29.引导轮升降液压泵及油箱总成 30.制动分泵总成 31.轴承座 32.链轮 33.升降驱动齿轮 34.动力平板车行车排障器组件 35.驻车制动分泵总成 36.电源总开关 37.挡板 38.长钢轨 39.悬臂吊机 40.支垫及横向限位装置 41.1号运输车。As shown in the figure, in the figure: 1. Rear coupler 2. Rear cab 3. Guide wheel fixed support rod 4. Rear lifting point 5. Traveling drive differential gear box 6. Transmission shaft 7. Transmission assembly 8. Battery pack box 9. Steering axle suspension support assembly 10. Front suspension point 11. Steering axle steering mechanism assembly 12. Guide wheel airbag shock absorber assembly 13. Front cab 14. Front hook 15. Front guide wheel pair 16. Vehicle Frame structure components 17. Electrical components integrated control box 18. Drive motor 19. Drive axle assembly 20. Drive roller 21. Rear guide wheel pair 22. Guide wheel lifting device swing arm assembly 23. Guide wheel lifting device hydraulic cylinder 24. Tooth row 25. Cab lifting guide column 26. Cab lifting device positioning slide assembly 26-1. Cab lifting device positioning slide (moving section) 26-2. Cab lifting device positioning slide (fixed section) ) 27. Lifting drive motor 28. Steering tie rod 29. Guide wheel lifting hydraulic pump and fuel tank assembly 30. Brake cylinder assembly 31. Bearing seat 32. Sprocket 33. Lifting drive gear 34. Power flatbed truck driving obstacle Component 35. Parking brake sub-cylinder assembly 36. Power switch 37. Baffle 38. Long rail 39. Cantilever crane 40. Support pad and lateral limit device No. 41.1 transport vehicle.
具体实施方式detailed description
下面结合附图对本实用新型作进一步说明,这种装置的结构和原理对本专业的人来说是非常清楚的。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。The following is a further description of the present utility model in conjunction with the accompanying drawings. The structure and principle of this device are very clear to those in the field. It should be understood that the specific embodiments described here are only used to explain the present utility model, and are not used to limit the present utility model.
参见图1-图3本实施方式提供一种公铁两用双向行驶牵引及载货运输车,其主要由车架、公铁两用走形系统、升降式轨道轮引导走行系统和电池组及逆变器等几部分组成。将驾驶室安放在车架的下方,根据需要可实现升降驾驶。车辆装载货物的平板高度为1.3米以下,满足一般货车装载要求。由于载货为上承式结构,空间大、无遮挡,有利于长大、超宽材料的施工运输。同时兼顾轨道行驶和公路行驶两种模式,在有轨道的地段可行走在轨道上,无轨道的地段可行走在平缓的结构底板或平坦的垫层上。且该车采用双向驾驶的方式,可满足在隧道空间狭小的环境下进行材料运输的要求。车辆中预留有集中控制行走信号连接接口,可实现多辆动力平板车与普通平板车的连挂并形成长轨列车动车组,能运送比如100米以上的长钢轨并满足其卸轨和回收的工作要求。Refer to Figures 1-3. This embodiment provides a road-rail dual-purpose traction and cargo transport vehicle, which is mainly composed of a frame, a road-rail dual-purpose walking system, a lifting rail wheel guided walking system, and a battery pack and The inverter is composed of several parts. Place the cab under the frame to realize lifting driving as required. The height of the slab of the vehicle loaded with goods is less than 1.3 meters, which meets the general truck loading requirements. Since the cargo is a deck-type structure with large space and no shelter, it is conducive to the construction and transportation of large and ultra-wide materials. At the same time, it takes into account the two modes of track driving and road driving. The track can be walked on the track in the track, and the track can be walked on the flat structural floor or flat cushion. And the car adopts two-way driving mode, which can meet the requirements of material transportation in the environment of narrow tunnel space. The vehicle is reserved for a centralized control walking signal connection interface, which can realize the connection of multiple powered flat cars and ordinary flat cars to form a long rail train EMU, which can transport, for example, long rails of more than 100 meters and meet the tasks of unloading and recycling. Claim.
参见图4a-图4c,在本实施方式中,所述的公铁两用双向行驶牵引及载货运输车的车架,采用“工”字型钢焊接而成,车架宽为2.4米,长11.5米。车架既是公铁两用走形系统、升降式轨道轮引导走行系统和电池组及逆变器等动力系统和其他的操作系统、控制系统等的安装平台,同时还是货物的承载平台。因此车架应具有一定的强度、刚度和韧性。公铁两用走形系统、升降式轨道轮引导走行系统和电池组及逆变器等部件均安装在车架的下部或内部,车架上部是货物的承载位置。且车架采用全对称设计,在车架的前后两端下方分别安装前驾驶室和后驾驶室,该驾驶室为下沉布置。并且,运输车的车架的前后两端还设有用于与平板车相连的挂钩,车架上还设置有用于实现吊装的吊点。Referring to Figures 4a-4c, in this embodiment, the frame of the road-rail dual-purpose two-way traction and cargo transport vehicle is welded with I-shaped steel, and the frame is 2.4 meters wide and long. 11.5 meters. The frame is not only the installation platform for the road-rail dual-purpose walking system, the elevating track wheel guided walking system, the power system such as battery packs and inverters, and other operating systems, control systems, etc., it is also a cargo carrying platform. Therefore, the frame should have certain strength, rigidity and toughness. The road-rail dual-purpose walking system, the lifting track wheel guided walking system, the battery pack and the inverter are all installed in the lower part or inside of the frame, and the upper part of the frame is the carrying position of the goods. And the frame adopts a fully symmetrical design, and the front and rear cabs are installed under the front and rear ends of the frame respectively, and the cab is a sinking arrangement. In addition, the front and rear ends of the frame of the transport vehicle are also provided with hooks for connecting with the flatbed vehicle, and the frame is also provided with lifting points for hoisting.
并且,参见图8a-图8b并结合图9a、图9b和图10,所述的前驾驶室和后驾驶室分别在相近一侧设有竖向设置的齿排,所述的车架的底部设有升降驱动机构及受升降驱动机构驱动的升降驱动齿轮,所述的升降驱动齿轮与所述的齿排相啮合以实现前驾驶室和后驾驶室的升降。例如,在一个实施方式中,参见图11a和图11b并结合图14,所述的升降驱动机构包括升降驱动电机、链条、升降传动轴和两个轴承座,所述的升降驱动电机和轴承座固定于车架底部,两个轴承座之间连接有升降传动轴,升降传动轴与所述的升降驱动电机之间通过链条相连以实现同步运动,所述的升降传动轴上设置有所述的升降驱动齿轮,所述的升降驱动齿轮能随升降传动轴同步转动。此外,在所述的前驾驶室和后驾驶室分别在相背一侧的位置设有固定于车架下侧、竖直设置的驾驶室升降导向柱,前驾驶室和后驾驶室上相应设有与升降导向柱相配合的通孔,以便保证升降方向的准确。此外,在所述的前驾驶室和后驾驶室相近一侧的位置还能设有驾驶室升降装置定位滑块组件,驾驶室升降装置定位滑块组件包括相互配合的驾驶室升降装置定位滑块(活动端)和驾驶室升降装置定位滑块(固定端),靠驾驶室一侧是驾驶室升降装置定位滑块(活动端),可以活动,另一侧的驾驶室升降装置定位滑块(固定端)与车架相固定,同样可用于保证驾驶室升降方向的准确。And, referring to Figures 8a-8b in conjunction with Figures 9a, 9b and 10, the front cab and the rear cab are respectively provided with vertically arranged tooth rows on the adjacent side, and the bottom of the frame A lifting drive mechanism and a lifting drive gear driven by the lifting drive mechanism are provided, and the lifting drive gear meshes with the gear row to realize the lifting of the front cab and the rear cab. For example, in one embodiment, referring to Figures 11a and 11b in conjunction with Figure 14, the lifting drive mechanism includes a lifting drive motor, a chain, a lifting drive shaft and two bearing seats, the lifting drive motor and the bearing seat Fixed at the bottom of the frame, a lifting transmission shaft is connected between the two bearing seats, the lifting transmission shaft is connected with the lifting drive motor through a chain to achieve synchronous movement, and the lifting transmission shaft is provided with the Lifting driving gear, the lifting driving gear can rotate synchronously with the lifting transmission shaft. In addition, the front cab and the rear cab are respectively provided with vertical cab lifting guide posts fixed on the lower side of the frame at the opposite side positions, and correspondingly set on the front cab and the rear cab. There is a through hole matched with the lifting guide column to ensure the accuracy of the lifting direction. In addition, the position of the front cab and the rear cab can also be provided with a positioning slider assembly for the cab lifting device, and the positioning slider assembly for the cab lifting device includes mutually cooperating positioning sliders for the cab lifting device. (Movable end) and the positioning slider (fixed end) of the cab lifting device. On the side of the cab is the positioning slider (moving end) of the cab lifting device, which can be moved, and the positioning slider of the cab lifting device on the other side ( The fixed end) is fixed to the frame, and can also be used to ensure the accuracy of the lifting direction of the cab.
所述的公铁两用走形系统,包括在所述的车架底部前后对称设有转向桥和驱动桥,结合图5a-图5c,转向桥两端设有转向支重轮,转向桥通过刚性悬挂安装在车架上,可采用越野车的转向轴桥。结合图6a-图6c,驱动桥两端设有驱动支重轮,驱动桥采用载货汽车车辆的驱动车桥即可,驱动桥和车架采用刚性连接。所述的驱动支重轮和转向支重轮采用橡胶充气轮胎,且如图12所示,所述的驱动支重轮与设置于车架底部的驱动装置相连,在另一实施方式中,所述的驱动装置包括驱动电机、变速箱和逆转箱,所述的变速箱一侧与驱动电机相连,变速箱另一侧通过一传动轴与逆转箱之间相连,且逆转箱通过另一传动轴与驱动桥的齿轮箱相连。通过操作逆转箱可实现车辆的双向行驶,通过操作变速箱可实现车辆的不同速度的行驶。The road-rail dual-purpose walking system includes a steering bridge and a drive axle symmetrically arranged at the bottom of the frame. In conjunction with Figures 5a-5c, steering rollers are provided at both ends of the steering bridge, and the steering bridge passes The rigid suspension is installed on the frame, and the steering axle bridge of off-road vehicles can be used. With reference to Figures 6a-6c, both ends of the drive axle are provided with drive support wheels, and the drive axle can be the drive axle of a truck, and the drive axle and the frame are rigidly connected. The driving roller and the steering roller adopt rubber pneumatic tires, and as shown in FIG. 12, the driving roller is connected to a driving device provided at the bottom of the frame. In another embodiment, The drive device includes a drive motor, a gearbox and a reversing box. One side of the gearbox is connected to the drive motor, and the other side of the gearbox is connected to the reversing box through a drive shaft, and the reversing box is connected to another drive shaft. Connected to the gearbox of the drive axle. The two-way driving of the vehicle can be realized by operating the reversing box, and the driving of the vehicle can be realized at different speeds by operating the gearbox.
本实施方式中,结合图7a-图7c,所述的升降式轨道轮引导走行系统,包括引导轮对,所述的车架的底部在驱动支重轮后侧和转向支重轮前侧还分别设置有所述的引导轮对,所述的引导轮对与升降装置相连以实现引导轮对的升降,且所述的引导轮对能采用刚性材料制成的铁路轮对。所述的升降装置包括连接于车架底部的引导轮固定支撑杆、连接于车架底部的升降装置液压油缸及引导轮升降装置摆臂组件,所述的引导轮对由一横轴及横轴两端设有的引导轮构成,所述的横轴转动连接于引导轮升降装置摆臂组件的一端,引导轮升降装置摆臂组件的另一端与升降装置液压油缸相连,引导轮升降装置摆臂组件的中部与引导轮固定支撑杆相连,通过向升降装置液压油缸的作用使得摆动臂摆动可以实现引导轮对的升降。优选地,所述的升降式轨道轮引导走行系统还包括气囊补偿器,所述的气囊补偿器包括气囊和气泵,所述的气泵与气囊相连以实现气囊的充放气,所述的气囊设置于所述的升降装置液压油缸与所述的升降装置摆臂组件的另一端之间,In this embodiment, with reference to Figures 7a-7c, the lifting track wheel guide walking system includes a pair of guide wheels, and the bottom of the frame is also on the rear side of the driving roller and the front side of the steering roller. The guide wheel pairs are respectively provided, and the guide wheel pairs are connected with the lifting device to realize the lifting of the guide wheel pairs, and the guide wheel pairs can be railway wheels made of rigid materials. The lifting device includes a guide wheel fixed support rod connected to the bottom of the frame, a lifting device hydraulic cylinder connected to the bottom of the frame, and a guide wheel lifting device swing arm assembly. The guide wheel pair consists of a horizontal axis and a horizontal axis. The two ends are provided with guide wheels, the horizontal axis is rotatably connected to one end of the guide wheel lifting device swing arm assembly, the other end of the guide wheel lifting device swing arm assembly is connected with the lifting device hydraulic cylinder, and the guide wheel lifting device swing arm The middle part of the assembly is connected with the fixed support rod of the guide wheel, and the lifting of the guide wheel pair can be realized by swinging the swing arm through the action of the hydraulic cylinder of the lifting device. Preferably, the elevating track wheel guiding walking system further includes an airbag compensator. The airbag compensator includes an airbag and an air pump. The air pump is connected to the airbag to inflate and deflate the airbag. Between the hydraulic cylinder of the lifting device and the other end of the swing arm assembly of the lifting device,
当在公路上行驶时,升起引导轮对,运输车可以在公路上行驶。当将引导轮对降下时,驱动支重轮和转向支重轮踏面的径向方向中心和钢轨踏面中心重叠,驱动支重轮和转向支重轮支撑在钢轨踏面上,引导轮对支撑在钢轨踏面上。锁闭转向桥的转向锁,车辆在引导轮的引导下沿钢轨轨向行驶,完成材料运输。When driving on the highway, raise the guide wheel pair, and the transporter can drive on the highway. When the guide wheel pair is lowered, the radial center of the driving roller and steering roller tread overlaps with the rail tread center, the driving roller and steering roller are supported on the rail tread, and the guide wheel pair is supported on the rail. Tread. Lock the steering lock of the steering bridge, and the vehicle will drive along the rails under the guidance of the guide wheels to complete the material transportation.
此外,该车辆采用电池组电源作为动力源,电池采用容电量大的锂电池。而逆变器则是用于将电池的电能通过变频等方式进行输入和输出转化,实现车辆的动力调配。并且运输车还包括一般车辆的制动器及 驻车制动器等装置,例如图13,示出了一种制动器及驻车制动器的线路示意图,通过风泵等向储气罐充放气,从而改变储气罐向驻车制动分泵和制动分泵施加的压力,并能顶动刹车片,使刹车片摩擦刹车鼓,从而实现车速的降低或保持车辆的静止,在运输车内还设置有车辆的操作控制系统,操作系统安装在车辆的前后两侧的驾驶室内。操作系统包括方向盘、变数箱操作杆、逆转箱操作按钮以及电机、逆变器的操作按钮、制动及驻车控制器等,所述的运输车的前后两端还设有用于与平板车相连的挂钩,所述的运输车上还设置有用于实现吊装的吊点。In addition, the vehicle uses a battery pack power source as a power source, and the battery uses a lithium battery with a large capacity. The inverter is used to convert the input and output of the battery's electric energy through frequency conversion and other methods to realize the power allocation of the vehicle. And the transport vehicle also includes general vehicle brakes and parking brakes. For example, Figure 13 shows a schematic diagram of a brake and parking brake circuit. The air storage tank is charged and discharged through a wind pump to change the air storage. The pressure applied by the tank to the parking brake cylinder and the brake cylinder can push the brake pads to make the brake pads rub against the brake drum, so as to reduce the speed of the vehicle or keep the vehicle stationary. There is also a vehicle in the transport vehicle. The operation control system, the operating system is installed in the cab on the front and rear sides of the vehicle. The operating system includes a steering wheel, a variable box operating lever, a reversing box operating button, as well as a motor, an inverter operating button, a brake and parking controller, etc. The front and rear ends of the transport vehicle are also provided with a platform for connecting with the flatbed vehicle. A hook is also provided with a lifting point for hoisting.
实施例1:公铁两用双向行驶牵引及载货运输车轨道就位行驶运载轨道材料作业Example 1: Road-rail dual-purpose two-way traveling traction and cargo transport vehicle track in place traveling and carrying track materials
用铺轨基地的两台龙门吊机将公铁两用双向行驶牵引及载货运输车缓缓吊起下落到下料口下的成型轨道上,驱动支重轮和转向支重轮统称为橡胶走行轮,将橡胶走形轮踏面中心对准钢轨中心,操作动力平板车液压系统,使钢性引导轮对在升降液压油缸的作用下缓缓降下落在钢轨踏面上,使钢性引导轮踏面完全和钢轨轨头踏面吻合。解除动力平板车的吊点吊环、钢丝绳。完成动力平板车的轨道行走就位作业。Two gantry cranes at the track-laying base are used to slowly hoist the road-rail dual-purpose two-way traction and cargo transporter and drop it onto the formed track under the discharge opening. The driving roller and the steering roller are collectively called rubber running wheels. , Align the tread center of the rubber walking wheel with the center of the rail, and operate the hydraulic system of the power flatbed car, so that the rigid guide wheel pair slowly descends on the rail tread under the action of the lifting hydraulic cylinder, so that the rigid guide wheel tread is completely in line with the rail The treads of the rail heads are the same. Remove the hoisting ring and wire rope of the powered flatbed truck. Complete the track walking and positioning work of the powered flatbed truck.
将轨道材料(钢筋、模板等)装载在公铁两用双向行驶牵引及载货运输车的载货平板上,即车架上铺设的钢板上,用绳索等进行板扎,使其牢靠。操作人员进入驾驶室,接通整车电源,启动空气压缩机向制动储气罐充气,当气压达到额定值。操作方向盘锁紧开关锁死方向,使方向走形轮无法偏转。操作气囊减震装置控制阀向气囊充气,操作行走方向选择开关使车辆处于正向行驶方向,操作车辆变速选择开关选择起步挡,操作驻车制动开关解除驻车制动,操作加速控制阀使车辆起步行驶。行驶过程中根据路况进行调速,使车辆安全地到达作业面指定位置停车,上述行走操作控制按钮回到原位,控制驻车制动器制动使车辆安全地停止在指定位置。用现场铺轨机组将轨道材料吊起运送到设计安装位置,完成运输作业。如图17、图18所示。Load the rail materials (rebars, templates, etc.) on the cargo slab of the road-rail dual-purpose two-way traction and cargo transporter, that is, the steel plate laid on the frame, and tie it with ropes to make it firm. The operator enters the cab, turns on the power of the vehicle, starts the air compressor to inflate the brake air tank, when the air pressure reaches the rated value. Operate the steering wheel lock switch to lock the direction so that the steering wheel cannot be deflected. Operate the airbag damping device control valve to inflate the airbag, operate the walking direction selector switch to make the vehicle in the forward direction, operate the vehicle speed selector switch to select the starting gear, operate the parking brake switch to release the parking brake, and operate the acceleration control valve to enable The vehicle starts to move. During driving, adjust the speed according to the road conditions to make the vehicle safely reach the designated position on the working surface to park. The above-mentioned walking operation control button returns to the original position, and the parking brake is controlled to stop the vehicle safely at the designated position. The on-site track laying unit is used to lift the track material to the designed installation location to complete the transportation operation. As shown in Figure 17, Figure 18.
车辆返回基地时,驾驶员进入返回方向的驾驶室,重复操作上述动作,使车辆回到基地位置,继续进行作业。When the vehicle returns to the base, the driver enters the cab in the return direction and repeats the above actions to return the vehicle to the base position and continue the operation.
实施例2:公铁两用双向行驶牵引及载货运输车连挂普通平板车或两辆公铁两用双向行驶牵引及载货运输车连挂进行轨排长大材料运输Example 2: Road-rail dual-purpose two-way driving traction and cargo transport vehicles connected to ordinary flatbed trucks or two road-rail dual-purpose two-way driving and cargo transport vehicles connected to carry out rail platoon long material transportation
当需要运输轨排(25m*2.1m*0.4m)等长大轨料时,按如下操作进行:将公铁两用双向行驶牵引及载货运输车和一辆同高度的平板车进行连挂(公铁两用双向行驶牵引及载货运输车作为前进方向的第一辆车),或将两辆公铁两用双向行驶牵引及载货运输车进行连挂,进行制动、加速控制联动。此时载货车辆长度为25m,满足运输轨排材料的要求。将长大货物运输需要的2个转向架分别安放到两列车的合适位置固定。When it is necessary to transport long and large rail materials such as rail rows (25m*2.1m*0.4m), proceed as follows: connect the road-rail dual-purpose two-way traction and cargo transporter with a flatbed truck of the same height ( The road-rail dual-purpose two-way traction and cargo transport vehicle is the first vehicle in the forward direction), or two road-rail dual-purpose two-way traction and cargo transport vehicles are linked together for braking and acceleration control linkage. At this time, the length of the cargo vehicle is 25m, which meets the requirements of transporting rail materials. Place the two bogies required for the transportation of large cargoes in the appropriate positions of the two trains and fix them.
如图19所示,将轨排吊起摆放到轨排运输车转向架的托板上进行固定。操作人员进入驾驶室,接通整车电源,启动空气压缩机向制动储气罐充气,当气压达到额定值。操作方向盘锁紧开关锁死方向,使方向走形轮无法偏转。操作气囊减震装置控制阀向气囊充气,操作行走方向选择开关使车辆处于正向行驶方向,操作车辆变速选择开关选择起步挡,操作驻车制动开关解除驻车制动,操作加速控制阀使车辆起步行驶。行驶过程中根据路况进行调速,使车辆安全地到达作业面后指定位置停车,上述行走操开关回到原位,控制驻车制动控制阀使车辆安全地停止在指定位置,用现场铺轨机组将轨排吊起运送到设计安装位置,完成运输作业。As shown in Figure 19, the rail row is hoisted and placed on the pallet of the rail row transport vehicle bogie for fixing. The operator enters the cab, turns on the power of the vehicle, starts the air compressor to inflate the brake air tank, when the air pressure reaches the rated value. Operate the steering wheel lock switch to lock the direction so that the steering wheel cannot be deflected. Operate the airbag damping device control valve to inflate the airbag, operate the walking direction selector switch to make the vehicle in the forward direction, operate the vehicle speed selector switch to select the starting gear, operate the parking brake switch to release the parking brake, and operate the acceleration control valve to enable The vehicle starts to move. During driving, adjust the speed according to the road conditions to make the vehicle stop at the designated position after safely reaching the working surface. The above-mentioned walking operation switch returns to the original position, and the parking brake control valve is controlled to safely stop the vehicle at the designated position. Use the on-site track laying unit Lift the rail row and transport it to the designed installation location to complete the transportation operation.
车辆返回基地时,驾驶员进入返回方向的驾驶室,如行进方向是普通平板车,为了保证驾驶员的视线不受影响达到视线良好,此时可将该驾驶室升起。操作动作如下:接通车辆总电源开关,操作驾驶室升降控制按钮,使驾驶室向上缓缓升起,达到一定高度后停止升降,如图15和图16所示,重复操作上述行走动作各种开关、按钮,使车辆回到基地位置,继续进行再作业,如图25所示。When the vehicle returns to the base, the driver enters the driver's cab in the direction of return, such as an ordinary flatbed vehicle. In order to ensure that the driver's line of sight is not affected and the line of sight is good, the driver's cab can be raised at this time. The operation actions are as follows: turn on the main power switch of the vehicle, operate the cab lift control button to slowly raise the cab upwards, and stop the lift when it reaches a certain height, as shown in Figure 15 and Figure 16, repeat the above walking actions. Switches and buttons make the vehicle return to the base position and continue to work again, as shown in Figure 25.
实施例3:公铁两用双向行驶牵引及载货运输车在平缓的结构底板或垫层平面上行走运输轨道板等材料Example 3: Road-rail dual-purpose two-way traction and cargo transport vehicles travel on the flat structural floor or cushion plane to transport materials such as track slabs
当需要在平缓的结构底板或混凝土道床垫层上行走运输轨道板或其它材料时按下述步骤操作:将公铁两用双向行驶牵引及载货运输车吊放在结构底板或混凝土垫层上。接通公铁两用双向行驶牵引及载货运输车的电源总开关。操作启动空气压缩机开关使空气压缩机工作向制动储气罐充气,当气压达到额定值。启动钢性引导轮液压系统使其工作,操作钢性引导轮升降控制阀,使钢性引导轮缓缓升起到最高位置停止。操作方向盘锁紧开关释放方向锁紧装置,使方向走形轮合乎工作要求。操作气囊减震装置控制阀停止向气囊充气。将需运输的材料装载在动力平板车上,进行绑扎,使其牢固、可靠。When it is necessary to travel and transport track slabs or other materials on a flat structural bottom plate or concrete road mattress layer, follow the steps below: hoist the road-rail dual-purpose two-way traction and cargo transporter on the structural bottom plate or concrete cushion layer on. Turn on the main power switch of the road-rail dual-purpose two-way driving traction and cargo transport vehicle. Operate the start air compressor switch to make the air compressor work to inflate the brake air tank, when the air pressure reaches the rated value. Start the rigid guide wheel hydraulic system to make it work, operate the rigid guide wheel lift control valve, so that the rigid guide wheel slowly rises to the highest position to stop. Operate the steering wheel lock switch to release the direction lock device, so that the steering wheel meets the working requirements. Operate the airbag shock absorber control valve to stop the airbag inflation. Load the materials to be transported on a powered flatbed truck and bind them to make them firm and reliable.
操作行走方向选择开关使车辆处于正向行驶方向,操作车辆变速选择开关选择起步挡,操作驻车制动开关解除驻车制动,操作加速控制阀使车辆平稳起步行驶。行驶过程中根据路况进行调速。使车辆安全地到达作业面后指定位置停车,上述行走操开关、按钮回到原位,操作驻车制动控制阀使车辆安全地停止在指定位置,用现场铺轨机组将轨排吊起运送到设计安装位置,完成运输作业,如图17、图18。Operate the walking direction selector switch to make the vehicle in the forward direction, operate the vehicle speed selector switch to select the starting gear, operate the parking brake switch to release the parking brake, and operate the acceleration control valve to make the vehicle start moving smoothly. Adjust the speed according to the road conditions during driving. Make the vehicle stop at the designated position after reaching the working surface safely, return the above-mentioned walking operation switches and buttons to the original position, operate the parking brake control valve to stop the vehicle safely at the designated position, and use the on-site track laying unit to lift the rails to the designated position. Design the installation location and complete the transportation operation, as shown in Figure 17 and Figure 18.
公铁两用双向行驶牵引及载货运输车返回装料点时,驾驶员进入返回方向的驾驶室,重复操作上述行走操作按钮和动作,使动力平板车回到装料点位置,继续进行再作业。When the road and rail dual-purpose two-way traction and the cargo transporter return to the loading point, the driver enters the cab in the returning direction, and repeats the above-mentioned walking operation buttons and actions to return the power flatbed to the loading point position and continue to work again .
实施例4:两辆公铁两用双向行驶牵引及载货运输车同步运送铺轨机组Example 4: Two road-rail dual-purpose two-way driving traction and cargo transport vehicles synchronously transport the track laying unit
当区间轨道施工作业完成后铺轨机组需要转移到其他作业面继续进行铺轨作业时,此时可以利用公铁两用双向行驶牵引及载货运输车进行快速专场作业。具体操作如下:When the track-laying unit needs to be transferred to another work surface to continue the track-laying operation after the construction of the section track is completed, the road-rail dual-purpose two-way traction and cargo transport vehicle can be used for rapid special operation at this time. The specific operations are as follows:
1、将两辆公铁两用双向行驶牵引及载货运输车连挂后行驶到铺轨机组附近停车待命。1. Connect the two road-rail dual-purpose two-way driving and cargo transport vehicles and then drive to the track laying unit to park and stand by.
2、操作铺轨机组,使其处于吊装轨排材料作业状态(行走台车走形轮高于动力平板车的承载位置一定高度)停止,如图26所示。2. Operate the track laying unit to make it in the state of hoisting the rail row material (the walking wheel of the walking trolley is higher than the load position of the power flatbed by a certain height) and stop, as shown in Figure 26.
3、分别将两辆公铁两用双向行驶牵引及载货运输车行驶到铺轨机组的行走台车下方停车。3. Drive two road-rail dual-purpose two-way traction and cargo transport vehicles respectively to park under the walking trolley of the track laying unit.
4、操作铺轨机组,使前后行走台车下降至动力平板车的承载顶面。将竖向支撑收起至转运位置后锁闭。4. Operate the track laying unit to lower the front and rear traveling trolley to the load-bearing top surface of the power flatbed. Tuck the vertical support to the transfer position and lock it.
5、分别将铺轨机组的前后行走台车和两辆公铁两用双向行驶牵引及载货运输车进行绑扎,使其牢固、平稳。5. The front and rear walking trolleys of the track laying unit and the two road-rail dual-purpose two-way traction and cargo transport vehicles are respectively bound to make them firm and stable.
6、拆除铺轨机组供电电缆,并收回至电缆卷筒内,如图27所示。6. Remove the power supply cable of the track laying unit and retract it into the cable drum, as shown in Figure 27.
7、检查铺轨机组和公铁两用双向行驶牵引及载货运输车的绑扎情况和牢固情况,一切无误后就可以转场了。7. Check the lashing and firmness of the track-laying unit and the dual-use road-rail dual-purpose traction and the cargo carrier. After everything is correct, you can transfer.
8、公铁两用双向行驶牵引及载货运输车的两名驾驶员采用对讲机进行联络通话和协调。8. Two drivers of road-rail dual-purpose two-way traction and cargo transport vehicles use walkie-talkies to communicate and coordinate.
9、两名操作人员分别进入各自的驾驶室,接通整车电源,启动空气压缩机向制动储气罐充气,当气压达到额定值。操作方向盘锁紧开关锁死方向,使方向走形轮无法偏转。操作气囊减震装置控制阀向气囊充气,操作行走方向选择开关使车辆处于正向行驶方向,操作车辆变速选择开关选择起步挡,操作驻车制动开关解除驻车制动,准备工作完毕后,用对讲机进行联络,同步操作加速控制阀使车辆缓慢起步行驶。行驶过程中根据路况通过联络后进行调速,使车辆安全地到达作业面后指定位置停车。上述行走操开关按 钮回到原位,操作驻车制动控制阀使车辆安全地停止在指定位置,完成运输作业。9. Two operators enter their respective cabs, turn on the power of the vehicle, start the air compressor to inflate the brake air tank, when the air pressure reaches the rated value. Operate the steering wheel lock switch to lock the direction so that the steering wheel cannot be deflected. Operate the airbag damping device control valve to inflate the airbag, operate the walking direction selector switch to make the vehicle in the forward direction, operate the vehicle shift selector switch to select the starting gear, and operate the parking brake switch to release the parking brake. After the preparations are completed, Use the walkie-talkie to communicate and operate the acceleration control valve synchronously to make the vehicle start slowly. During the driving process, according to the road conditions, the speed will be adjusted after contact, so that the vehicle will stop at the designated location after reaching the working surface safely. The above-mentioned walking operation switch button returns to the original position, and the parking brake control valve is operated to safely stop the vehicle at the designated position to complete the transportation operation.
10、分别解除铺轨机组与公铁两用双向行驶牵引及载货运输车之间的绑扎和约束,使铺轨机组与公铁两用双向行驶牵引及载货运输车处于分离状态。将铺轨机组供电电缆从电缆卷线盘中拉出,接通铺轨机供电电源,操作铺轨机组使铺轨机组的行走台车的竖向支撑向下伸出,平稳地支撑在成型的混凝土整体道床上,继续操作使行走台车连同吊装横梁向上升起,使行走台车走形轮高于动力平板车一定高度后停止操作。10. Release the binding and restraint between the track-laying unit and the dual-purpose two-way traction of road and rail and the cargo transporter, so that the track laying unit and the dual-purpose two-way traction of the road and rail and the cargo transporter are in a separate state. Pull out the power supply cable of the track laying unit from the cable reel, turn on the power supply of the track laying machine, operate the track laying unit to extend the vertical support of the walking trolley of the track laying unit downwards, and stably support it on the formed concrete monolithic track bed , Continue to operate to raise the walking trolley together with the hoisting beam, and stop the operation after the walking wheel of the walking trolley is higher than the power flatbed by a certain height.
11、指挥公铁两用双向行驶牵引及载货运输车进行走行准备,一切准备完毕后,分别驶出铺轨机组下方。操作铺轨机组走行台车的竖向支撑使其下降,最后平稳地将铺轨机组的轨道走形轮停放在正线轨道上。完成铺轨机组的快速转场作业。11. Command the road-rail dual-purpose two-way traction and cargo transport vehicles to prepare for travel. After all preparations are completed, they will drive out of the track laying unit. Operate the vertical support of the walking trolley of the track laying unit to lower it, and finally park the track running wheel of the track laying unit on the main track smoothly. Complete the rapid transfer operation of the track laying unit.
实施例5:公铁两用双向行驶牵引及载货运输车与普通平板车连挂形成动车组运送长钢轨Example 5: Road-rail dual-purpose two-way driving traction and cargo transport vehicles are connected with ordinary flatbed vehicles to form an EMU to transport long rails
城市轨道交通既有线轨道维保施工中磨损钢轨更换施工是维保施工的关键施工内容。为了快速地对既有线磨损钢轨进行更换,减少区间作业时间常采用百米长钢轨作为基本轨来进行作业。百米长钢轨的运输是关键环节。利用多辆公铁两用双向行驶牵引及载货运输车和普通平板车进行编组连挂形成长轨运输动车组列车可以很好地解决长钢轨的运输问题图。步骤如下:The replacement of worn-out rails in the maintenance construction of the existing urban rail transit lines is the key construction content of the maintenance construction. In order to quickly replace the worn-out rails on existing lines, to reduce the operating time between sections, 100-meter-long rails are often used as the basic rails for operations. The transportation of 100-meter-long rails is the key link. The use of multiple road-rail dual-purpose two-way traction and cargo transport vehicles and ordinary flatbed vehicles for marshalling and connecting to form a long rail transportation EMU train can well solve the transportation problem of long rails. Proceed as follows:
1、百米长轨运输车由公铁两用双向行驶牵引及载货运输车和普通平板车组成,,即3辆公铁两用双向行驶牵引及载货运输车加6辆普通平板车连挂,及12.5米长的车9辆构成。1. The one-hundred-meter-long rail transport vehicle is composed of two-way road-rail dual-purpose traction and cargo transport vehicles and ordinary flatbed vehicles, that is, 3 road-rail dual-purpose two-way traction and cargo transport vehicles plus 6 ordinary flatbed vehicles. And 9 vehicles with a length of 12.5 meters.
2、按前、中、后各一辆公铁两用双向行驶牵引及载货运输车,中间3辆普通平板车的编组方式连挂,编组方式(1+3+1+3+1)。2. According to the marshalling mode of a road-rail dual-purpose two-way traction and cargo transporter at the front, middle and rear, and 3 ordinary flatbed wagons in the middle, the marshalling mode (1+3+1+3+1).
3、在每辆平板车的合适位置安装用于吊装长轨条的悬臂吊机,并将悬臂吊机和平板车进行牢固连接。3. Install a cantilever crane for hoisting long rails at a suitable position of each flat car, and connect the cantilever crane and the flat car firmly.
4、在长钢轨存放场利用长钢轨装卸群吊将百米长轨分别装卸在长轨运输列车的悬臂吊机的两侧,在长轨运输列车的两端的动力平板车适当的位置安装防长轨串动的限位挡板装置。在每辆运载平板车上安装防止钢轨横向移动的限位装置。4. In the long rail storage yard, use the long rail loading and unloading group crane to load and unload the 100-meter long rails on both sides of the cantilever crane of the long rail transportation train, and install the anti-long rails at the appropriate positions of the power flat cars at both ends of the long rail transportation train. Serial moving limit baffle device. A limit device to prevent lateral movement of the rail is installed on each carriage.
5、三辆公铁两用双向行驶牵引及载货运输车由3名司机操作,分别操作1号、2号、3号动力平板车。司机之间采用对讲通话系统进行联络、调度。5. The three road-rail dual-purpose two-way traction and cargo transport vehicles are operated by three drivers, operating the No. 1, No. 2 and No. 3 power flatbeds respectively. The intercom system is used to communicate and dispatch between drivers.
6、指挥人员由行驶方向的第一辆公铁两用双向行驶牵引及载货运输车(1号车)司机担任,统一调度2号、3号公铁两用双向行驶牵引及载货运输车的驱动控制,如图27、图28.6. The commander shall be the driver of the first road-rail dual-purpose two-way traction and cargo transporter (Car No. 1) in the direction of travel, and uniformly dispatch the No. 2 and No. 3 road-rail dual-purpose traction and cargo transport vehicles. The drive control is shown in Figure 27 and Figure 28.
7、长轨列车行驶时按轨行车辆行驶规程进行操作。按行车命令所规定的要求将车辆行驶到指定卸轨位置。停车、制动,列车停稳后,指挥人员(1号车司机)通知长轨卸轨人员负责人准备卸轨,长轨卸轨负责人指挥作业人员操作长轨列车上的悬臂吊机将编号的长轨按设计要求卸下到道床的两侧。悬臂吊机卸完该位置的长钢轨后回位到车辆行驶状态位置后固定,人员撤离到安全地带,指挥长轨运输车车辆行驶到下一个卸轨位置后停车、制动。指挥人员通知长轨卸轨负责人准备卸轨,卸轨负责人指挥作业人员操作长轨列车上的悬臂吊机将编号的长轨按设计要求卸下到道床的两侧。这样不断循环,直至将长轨列车上的长钢轨全部卸完。7. When the long-rail train is running, operate in accordance with the rules of the rail vehicle. Drive the vehicle to the designated unloading position according to the requirements specified in the driving command. After the train is stopped and braked, the commander (the driver of No. 1 train) informs the person in charge of long rail unloading personnel to prepare for unloading, and the person in charge of long rail unloading directs the operator to operate the cantilever crane on the long rail train and will be numbered The long rails are unloaded to both sides of the track bed according to the design requirements. After unloading the long rail at this position, the cantilever crane returns to the vehicle driving position and fixes it. The personnel evacuated to a safe area, and the long rail transport vehicle was instructed to stop and brake after driving to the next unloading position. The commander informs the person in charge of long rail unloading to prepare for unloading, and the person in charge of unloading directs the operator to operate the cantilever crane on the long rail train to unload the numbered long rails to both sides of the track bed according to the design requirements. This continues to circulate until all the long rails on the long rail train are unloaded.
8、长钢轨卸完后,将列车上的悬臂吊机全部回位到行车位置后固定,将钢轨支垫限位装置摆放安全。人员撤离长轨运输列车。8. After the long rails are unloaded, return all the cantilever cranes on the train to the driving position and fix them, and place the rail support pad limiting device safely. Personnel evacuated the long-track transport train.
9、列车返回基地时,车辆行驶指挥人员由3号公铁两用双向行驶牵引及载货运输车司机担任。3号车 司机将车辆驾驶室从平板车下升起到平板车上方固定。用对讲机和2号车、1号车司机进行联系做好方向行驶的准备,一切确认无误后3号车司机通知2号车、1号车司机同步操作启动长轨运输列车反向行驶回到基地或长轨存放场,进行再一次的长轨运输、卸轨作业,如图27、图28。9. When the train returns to the base, the vehicle driving commander shall be the driver of the No. 3 road-rail dual-purpose two-way driving and cargo transporter. The driver of No. 3 car lifts the vehicle cab from under the flatbed to the top of the flatbed to fix it. Use the walkie-talkie to communicate with the drivers of No. 2 and No. 1 to prepare for the direction of travel. After everything is confirmed, the driver of No. 3 will notify the drivers of No. 2 and No. 1 to operate synchronously and start the long-track transportation train to travel back to the base. Or the long rail storage yard, carry out the long rail transportation and unloading operation again, as shown in Figure 27 and Figure 28.
10、重复上述4、5、6、7、8、9中的所有步骤,直至将全部长轨运输并卸到轨道钢轨更换的位置的道床两侧。完成长轨运输、卸轨作业。10. Repeat all the steps in 4, 5, 6, 7, 8, and 9 above until all the long rails are transported and unloaded to both sides of the track bed where the rails are replaced. Complete long rail transportation and rail unloading operations.
实施例6:公铁两用双向行驶牵引及载货运输车长途转运。Example 6: Road-rail dual-purpose two-way driving traction and long-distance transportation of cargo transport vehicles.
当公铁两用双向行驶牵引及载货运输车完成该项目轨道施工后需要转运到另外的项目进行轨道施工时,按下列步骤进行转运。When the road-rail dual-purpose two-way traction and cargo transporter completes the track construction of the project and needs to be transferred to another project for track construction, the transfer is carried out according to the following steps.
1、将公铁两用双向行驶牵引及载货运输车停放到铺轨基地轨道下料口下方的正线轨道上,停车制动,关闭车辆总电源。用铺轨基地的两台龙门吊机分别挂吊在公铁两用双向行驶牵引及载货运输车的前后吊点上,指挥龙门吊司机同步起吊,将公铁两用双向行驶牵引及载货运输车从轨道上吊至铺轨基地的地面上,如图23所示。或用大吨位汽车吊将公铁两用双向行驶牵引及载货运输车从轨道材料下料口下方的轨道上吊至铺轨基地的地面上,如图24所示1. Park the road-rail dual-purpose two-way traction and cargo transporter on the main track below the rail unloading port of the track laying base, stop the brake, and turn off the main power supply of the vehicle. The two gantry cranes of the track laying base are respectively hung on the front and rear lifting points of the road-rail dual-purpose two-way traction and cargo transporter, and the gantry crane driver is instructed to lift synchronously, and the road-rail dual-purpose two-way traction and cargo transporter are lifted from The rail is hoisted to the ground of the track laying base, as shown in Figure 23. Or use a large-tonnage truck crane to hoist the road-rail dual-purpose two-way traction and cargo transporter from the track below the rail material discharge port to the ground of the track laying base, as shown in Figure 24
2、长途运输采用15米长的汽车半挂平板车运输。2. For long-distance transportation, a 15-meter-long semi-trailer truck is used for transportation.
3、用基地两台龙门吊机将公铁两用双向行驶牵引及载货运输车吊起,装载到汽车半挂平板车上,并用垫木将动力平板车的4个行走轮进行支垫和固定。或用大吨位汽车起重机将公铁两用双向行驶牵引及载货运输车吊起装载到汽车半挂平板车上,并用垫木将动力平板车的4个行走轮进行支垫和固定,如图22a和图22b所示。3. Use two gantry cranes at the base to hoist the road-rail dual-purpose two-way traction and cargo transporter, load it on the semi-trailer flat car, and use the skid to support and fix the 4 walking wheels of the power flatbed. Or use a large-tonnage truck crane to hoist and load the road-rail dual-purpose two-way traction and cargo transporter onto the semi-trailer truck, and use the skids to support and fix the 4 running wheels of the power truck, as shown in Figure 22a and Shown in Figure 22b.
4、由于公铁两用双向行驶牵引及载货运输车为超低型结构,因此,一辆汽车半挂平板运输车可以一次运输2辆公铁两用双向行驶牵引及载货运输车。用基地两台龙门吊机将公铁两用双向行驶牵引及载货运输车吊起,装载到已装载在汽车半挂平板车上的公铁两用双向行驶牵引及载货运输车上,并用垫木将动力平板车的4个行走轮进行支垫和固定。或用大吨位汽车起重机将公铁两用双向行驶牵引及载货运输车吊起装载到已装载在汽车半挂平板车上的公铁两用双向行驶牵引及载货运输车上,并用垫木将动力平板车的4个行走轮进行支垫和固定,如图22a和图22b所示。4. Because the road-rail dual-purpose two-way traction and cargo transporter is an ultra-low structure, one car semi-trailer flatbed transporter can transport two road-rail dual-purpose two-way traction and cargo transport vehicles at a time. Use two gantry cranes at the base to hoist the road-rail dual-purpose two-way traction and cargo transporter, and load it on the road-rail dual-purpose two-way traction and cargo transporter that has been loaded on the semi-trailer truck, and use skids. Support and fix the 4 walking wheels of the powered flatbed truck. Or use a large-tonnage truck crane to hoist and load the road-rail dual-purpose traction and cargo transporter onto the road-rail dual-purpose traction and cargo transporter that has been loaded on the semi-trailer truck, and use a skid to move The 4 walking wheels of the powered flatbed car are cushioned and fixed, as shown in Figure 22a and Figure 22b.
5、用钢丝绳、紧线器等将动力平板车与动力平板车、动力平板车与汽车半挂平板车进行板扎和固定,使其牢固、稳定。一切无误后可以进行长途运输。5. Use wire ropes, wire tensioners, etc. to plate and fix the power flatbed truck and the power flatbed truck, and the power flatbed truck and the automobile semi-trailer flatbed to make it firm and stable. Long-distance transportation can be carried out after everything is correct.
6、指挥汽车半挂平板车将公铁两用双向行驶牵引及载货运输车运送到新的工地,卸车。完成长途转场运输。6. Command the truck semi-trailer to transport the road-rail dual-purpose two-way traction and cargo transporter to the new construction site and unload the truck. Complete long-distance transfer transportation.