WO2020233030A1 - Device and method for synergistic recover of sulfur and hydrogen resources from hydrogen sulfide acid gas - Google Patents
Device and method for synergistic recover of sulfur and hydrogen resources from hydrogen sulfide acid gas Download PDFInfo
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- WO2020233030A1 WO2020233030A1 PCT/CN2019/119813 CN2019119813W WO2020233030A1 WO 2020233030 A1 WO2020233030 A1 WO 2020233030A1 CN 2019119813 W CN2019119813 W CN 2019119813W WO 2020233030 A1 WO2020233030 A1 WO 2020233030A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/52—Hydrogen sulfide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8603—Removing sulfur compounds
- B01D53/8612—Hydrogen sulfide
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B17/00—Sulfur; Compounds thereof
- C01B17/02—Preparation of sulfur; Purification
- C01B17/04—Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B17/00—Sulfur; Compounds thereof
- C01B17/02—Preparation of sulfur; Purification
- C01B17/04—Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides
- C01B17/0404—Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides by processes comprising a dry catalytic conversion of hydrogen sulfide-containing gases, e.g. the Claus process
- C01B17/0426—Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides by processes comprising a dry catalytic conversion of hydrogen sulfide-containing gases, e.g. the Claus process characterised by the catalytic conversion
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/04—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of inorganic compounds, e.g. ammonia
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/209—Other metals
- B01D2255/2092—Aluminium
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
Definitions
- the invention belongs to the technical field of hydrogen sulfide acid gas decomposition and recovery, and relates to a hydrogen sulfide acid gas sulfur and hydrogen resource cooperative recovery device and method.
- H 2 S acid gas treatment in the chemical industry mainly adopts the traditional Claus process method, which converts hydrogen sulfide into elemental sulfur and water:
- Chinese patent CN201610052763.X discloses a SWSR-7 sulfur recovery process, which utilizes a sulfur recovery and tail gas treatment process formed by an optimized combination of Claus process, hydrogenation or oxidation process and hydrogen peroxide desulfurization technology.
- Claus process can realize the harmless treatment of hydrogen sulfide, it converts hydrogen resources with higher added value into water, wasting precious resources.
- Hydrogen energy is the most promising fuel to replace fossil energy in the future.
- industrial hydrogen is produced by reforming or electrolyzing water from light hydrocarbons, coal, natural gas, methanol, etc., which is costly and expensive, making it difficult to be widely used as a fuel.
- the current methods for the direct decomposition of H 2 S to produce hydrogen and sulfur mainly include: thermal decomposition, thermal catalytic decomposition, electrochemical decomposition, photocatalytic decomposition, and plasma methods.
- Thermal catalytic decomposition is one of the most promising H 2 S decomposition technologies for industrial applications.
- Chinese patent CN201510730163.X uses iron powder and H 2 S pyrolysis reaction to generate hydrogen and elemental sulfur. The process requires a magnetic field to separate the iron powder from solid gas. The process is complicated and the sulfur iron ion content produced is high, which does not meet the requirements of industrial sulfur qualified products. Fe ⁇ 0.02%(w) is required, and the FeS generated spontaneously ignites in the air, and there is a risk of generation safety.
- the purpose of the present invention is to overcome the above-mentioned shortcomings of the existing hydrogen sulfide acid gas decomposition and recovery process, provide a hydrogen sulfide acid gas sulfur and hydrogen resource synergistic recovery device and method, and maximize the conversion rate of sulfide decomposition into hydrogen and sulfur, and the development is reasonable
- the technological process of this technology can recover hydrogen and elemental sulfur and increase the total conversion rate of hydrogen sulfide.
- the present invention provides a hydrogen sulfide acid gas sulfur and hydrogen resource synergistic recovery device, which includes a catalytic unit, a sulfur and hydrogen separation unit, an amine liquid regeneration unit, and pipelines connected to the above-mentioned systems, and delivery pumps, valves and valves arranged on the connecting pipelines. Instrumentation devices for automatic control;
- the catalytic unit includes a raw material heater, a thermal catalytic reactor, and a sulfur condenser that are connected in sequence
- the sulfur and hydrogen separation unit includes a process gas heater, a hydrogenation reactor, a steam generator, a quench tower, and Absorption tower, the inlet of the hydrogenation reactor is connected with the outlet of the sulfur condenser; the top of the absorption tower is provided with a hydrogen-rich tail gas outlet, and the bottom is provided with a rich liquid outlet, which is connected to the amine liquid regeneration unit through a rich liquid pump The amine liquid regeneration device is connected.
- the hydrogen sulfide gas outlet of the amine liquid regeneration device is in communication with the raw material heater inlet, and the lean liquid outlet is in communication with the upper part of the absorption tower.
- a process gas raw material gas heat exchanger is arranged between the thermal catalytic reactor and the sulfur condenser, and the pipes entering and exiting the thermal catalytic reactor are heat exchanged in the process gas raw material heat exchanger.
- a liquid sulfur trapping device is arranged below the sulfur condenser; the process gas feed gas heat exchanger and the steam generator are provided with a deoxygenated water inlet and a steam outlet.
- the thermal catalytic reactor is a catalytic pyrolysis device with heat insulation and wear-resistant lining arranged inside, and the thermal catalytic reactor is a fixed bed reactor with a pyrolysis catalyst inside, and one side of the hydrogen sulfide acid gas autothermal catalytic reactor Enter, the reacted process gas enters the next device from the other side.
- the present invention also provides a method for synergistically recovering hydrogen sulfide acid gas sulfur and hydrogen resources using the above-mentioned device.
- the hydrogen sulfide acid gas is catalytically reacted by a thermal catalytic reactor to recover sulfur produced by sulfur vapor cooling, and hydrogen is purified after being absorbed and purified by amine liquid.
- enrichment to realize the synergistic recovery of sulfur and hydrogen resources a small amount of hydrocarbons and steam in the acid gas react at high temperature to generate CO and H 2 , and a small amount of NH 3 thermally decomposes into N 2 and H 2 under the action of high temperature and catalyst.
- the high-temperature acid gas formed by the heating of hydrogen sulfide acid gas enters the thermal catalytic reactor. Under the action of the catalyst, hydrogen sulfide is decomposed into elemental sulfur and hydrogen. Hydrocarbon and water vapor react to form CO and H 2 , and NH 3 is thermally decomposed into N 2 And H 2 ;
- the process gas containing hydrogen sulfide, sulfur vapor and hydrogen is cooled down, then enters the sulfur condenser for further cooling, and collects and recovers the liquid sulfur produced by the cooling of the sulfur vapor;
- the cooled process gas is heated to enter the hydrogenation reactor, and the non-hydrogen sulfide sulfide and elemental sulfur in the process gas are reduced and hydrolyzed by hydrogenation;
- the hydrogenated tail gas After the hydrogenated tail gas is cooled, it enters the quench tower to be further cooled to 40°C and enters the absorption tower for absorption.
- the lean liquid absorbs hydrogen sulfide in the hydrogenation tail gas, and the hydrogen-rich tail gas is enriched and purified to obtain hydrogen;
- the rich liquid that has absorbed hydrogen sulfide enters the amine liquid regeneration unit for regeneration, the separated hydrogen sulfide is returned to the thermal catalytic reactor for cyclic reaction, and the lean liquid is returned to the absorption tower for recycling to absorb hydrogen sulfide.
- the temperature of the high-temperature acid gas entering the thermal catalytic reactor in step (1) is 700°C to 1000°C.
- step (2) the temperature of the process gas is reduced to 250°C to 300°C, and in step (3), the process gas is heated to 280 to 300°C.
- control of the operating temperature can be realized by the process gas sour gas heat exchanger or the electric heating automatic control system configured with the equipment and related connecting pipes of the present invention.
- acid gas components also contain NH 3 , H 2 O and hydrocarbons.
- NH 3 can be pyrolyzed into N 2 and H 2 ;
- H 2 S pyrolysis reaction temperature At 700-1000°C, at this temperature hydrocarbons react with water vapor to generate CO and H 2 .
- the recovery of hydrogen requires the absorption of unreacted hydrogen sulfide. During the reaction, sulfides such as CS 2 and COS will inevitably be generated. At the same time, some of the elemental sulfur generated cannot be captured. In the process gas, non-hydrogen sulfide must be sulfided Hydrogen and elemental sulfur are reduced and hydrolyzed to H 2 S to separate hydrogen.
- the invention combines hydrogen sulfide thermal catalytic decomposition method, hydrogenation process and amine liquid regeneration process for the first time to decompose hydrogen sulfide acid gas into elemental sulfur and hydrogen, not only fully recovering sulfur resources, but also recovering hydrogen resources with higher added value.
- the sulfur recovery efficiency of the invention is high, which is in line with the first-class sulfur products in GB/T2449.
- the recovery rate of sulfur and hydrogen in the device can reach more than 99%.
- the present invention improves the hydrogen sulfide conversion rate, the amine liquid regeneration selects mature, reliable, and low-energy thermal regeneration technology.
- the invention simplifies the process flow, reasonably utilizes the reaction heat, generates 0.3MPa (g) saturated steam, and is used for jacket heating and amine liquid regeneration reboiler heating, thereby reducing device energy consumption.
- the present invention has simple process flow, simple startup, shutdown and normal operation, high economic performance, small floor space, low investment cost, and at the same time effectively reduces labor intensity and saves costs.
- Figure 1 is a process flow diagram of the device and method for synergistic recovery of hydrogen sulfide acid gas sulfur and hydrogen resources of the present invention
- the labels in the figure are as follows: 1 raw material heater, 2 thermal catalytic reactor, 3 process gas feed gas heat exchanger, 4 sulfur condenser, 5 hydrogenation reactor, 6 steam generator, 7 quench tower, 8 absorption tower, 9 rich liquid pump, 10 quench water pump, 11 quench water cooler, 12 amine liquid regeneration device, 13 process gas heater, A raw material acid gas inlet direction, B deoxygenated water inlet, C steam outlet, D liquid sulfur outlet , E hydrogen-rich tail gas outlet.
- the thermal catalytic reactor is a conventional fixed bed reactor, and the catalyst used is the hexaaluminate composite oxide material disclosed in Chinese Patent CN201810780422.4.
- a solution such as amine solution for absorbent (MDEA) or low temperature methanol is used in the absorption tower.
- the amine solution regeneration process is a well-known single-tower stripping thermal regeneration process, and the amine solution regeneration device 12 is a regeneration tower.
- the hydrogen sulfide acid gas sulfur and hydrogen resource synergistic recovery device used in the following embodiments includes a catalytic unit, a sulfur and hydrogen separation unit, an amine liquid regeneration unit, and pipelines connected to the above-mentioned systems and installed on the connecting pipelines. Delivery pumps, valves and instrumentation devices for automatic control;
- the catalytic unit includes a raw material heater 1, a thermal catalytic reactor 2 and a sulfur condenser 4 connected in sequence, and a process gas raw material gas heat exchanger 3 is arranged between the thermal catalytic reactor and the sulfur condenser to enter and exit the thermal catalytic reaction.
- the pipes of the reactor exchange heat in the process gas feed gas heat exchanger.
- a liquid sulfur trapping device is installed below the sulfur condenser to trap the cooled liquid sulfur.
- the thermal catalytic reactor is a fixed bed reactor with a lining structure.
- the catalyst is packed in the catalytic reactor.
- the acid gas enters from one end of the thermal catalytic reactor, and the outlet end is on the other side, and is connected to the process gas feed gas heat exchanger.
- the sulfur and hydrogen separation unit includes a process gas heater 13, a hydrogenation reactor 5, a steam generator 6, a quench tower 7 and an absorption tower 8, which are connected in sequence.
- the gas inlet of the hydrogenation reactor is connected with the gas outlet of the sulfur condenser.
- Both the process gas raw material heat exchanger and the steam generator are provided with a deoxygenated water inlet B and a steam outlet C.
- the bottom of the quenching tower is connected to the quenching water cooler 11 through the quenching water pump 10, and the cooled water is returned to the quenching tower from the upper part of the quenching tower.
- the top of the absorption tower is provided with a hydrogen-rich tail gas outlet E, and the bottom is provided with a rich liquid outlet.
- the rich liquid outlet is communicated with the amine liquid regeneration device 12 in the amine liquid regeneration unit through the rich liquid pump 9.
- the hydrogen sulfide gas outlet of the amine liquid regeneration device is connected with the inlet of the raw material heater, and the lean liquid outlet is connected with the upper part of the absorption tower.
- the raw material gas is heated to the required temperature of 700 ⁇ 1000°C by the raw material gas heater, and the acid gas containing hydrogen sulfide is heated into the thermal catalytic reactor.
- the reactor is a fixed bed lined reactor, and the acid gas is from the reactor. One side enters the catalyst bed. Under the action of the catalyst, hydrogen sulfide is decomposed into elemental sulfur and hydrogen. Hydrocarbon and water vapor react to form CO and H 2 , and NH 3 is thermally decomposed into N 2 and H 2 .
- One side of the thermal catalytic reactor is directly connected to the process gas heat exchanger of the raw material device, and the temperature of the process gas after the thermal catalytic reaction is used to heat the raw gas. The insufficient heat is provided by the raw gas heater, and the high-temperature heat is effectively used. The temperature drops to 250 ⁇ 300°C;
- the process gas containing hydrogen sulfide, sulfur vapor and hydrogen is cooled down, and then enters the sulfur condenser for further cooling, and collects and recovers the liquid sulfur produced by the cooling of the sulfur vapor.
- the sulfur condenser uses low-temperature heat to generate low-pressure steam 0.3MPa(g) to reduce Equipment energy consumption, sulfur vapor is cooled into liquid sulfur and captured as industrial sulfur as a product;
- the temperature of the cooled process gas is about 160°C. Because the process gas contains a small amount of sulfur vapor, as well as impurities COS, CS 2 and a small amount of SO 2 produced by the reaction, it must be hydrogenated or hydrolyzed into hydrogen sulfide to effectively remove hydrogen sulfide. , To obtain relatively pure hydrogen-rich gas, the cooled process gas is heated to 280 ⁇ 300 °C into the hydrogenation reactor, hydrogenation reduction and hydrolysis process gas non-hydrogen sulfide sulfide and elemental sulfur, easy to absorb hydrogen sulfide and separate high Pure hydrogen;
- the hydrogenated tail gas is cooled to 170°C in the steam generator, and then enters the quench tower to be further cooled to 40°C and enters the absorption tower for absorption.
- the lean liquid is used to absorb the hydrogen sulfide in the hydrogenation tail gas, and the hydrogen-rich tail gas is concentrated and combined. Purify to obtain hydrogen;
- the rich liquid that has absorbed hydrogen sulfide enters the regeneration tower for regeneration, and the separated hydrogen sulfide is returned to the thermal catalytic reactor for cyclic reaction.
- the outlet pressure at the top of the regeneration tower is 0.06 ⁇ 0.08MPa(g), and the temperature at the top of the regeneration tower is 122°C; the lean amine liquid is returned
- the absorption tower is recycled to absorb hydrogen sulfide.
- the rich liquid regeneration uses mature and reliable thermal regeneration technology with low energy consumption, and the steam uses self-produced 0.3MPa(G) steam.
- the conversion rate of H 2 S is about 30% to 50%. Hydrocarbon and water vapor react at high temperature to produce CO and H 2 , and a small amount of NH 3 is thermally decomposed under the action of high temperature and catalyst. For N 2 and H 2 , the H 2 S absorbed by the amine solution is regenerated and desorbed and then returned to the catalytic reactor. The total recovery rate of H 2 S can reach more than 99%. The recovered sulfur meets the requirements of GB/T2449-2014 Industrial Sulfur Superior Product Standards.
- Amine Amine absorption tower circulating volume the collection of H 2 S down to the more, the less the hydrogen rich gas carrying away of H 2 S, H 2 S trap down after regeneration Amine return heat catalytic reactor Reaction, the higher the total recovery rate of H 2 S.
- the pressure of acid gas entering the catalytic reactor is generally 0.06MPa(g)
- the pressure drop of each equipment is calculated as 5kPa
- the pressure of acid gas regenerated by amine solution is 0.05 ⁇ 0.08MPa(g)
- the outlet pressure of hydrogen-rich gas is 0.03 ⁇ 0.04MPa( g).
- the source, composition and quantity of raw materials for a 10,000-ton/year sulfur recovery unit of a chemical plant are shown in Table 1 below.
- the conversion rate of the thermal catalytic reactor in Table 2 is calculated as 40%, and the hydrogen sulfide content in the purified hydrogen is 1% (v).
- the hydrogen sulfide acid gas sulfur and hydrogen resource synergistic recovery device and method of the present invention can efficiently treat hydrogen sulfide in the hydrogen sulfide acid gas to obtain liquid sulfur resources, while recovering more added value. High hydrogen resources, and simultaneous treatment of hydrocarbons and ammonia in acid gas, improving the acid gas treatment efficiency of the entire device.
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Abstract
A device and method for synergistic recover of sulfur and hydrogen resources from hydrogen sulfide acid gas. Said device comprises a catalytic unit, a sulfur-hydrogen separation unit, an amine solution regeneration unit, pipelines connecting each unit, delivery pumps and valves provided on the connecting pipelines, and an instrument device for automatic control. A method for synergistic recovery of sulfur and hydrogen resources from hydrogen sulfide acid gas by using said device, comprising subjecting hydrogen sulfide acid gas to a catalytic reaction by means of a thermal catalytic reactor (2), recovering sulfur produced by cooling sulfur vapor, and purifying and concentrating hydrogen after hydrogen has been absorbed and purified by an amine solution. Hydrocarbons and water vapor in the acid gas react at elevated temperature to produce CO and H2, and NH3 is thermally decomposed into N2 and H2 under the action of elevated temperature and a catalyst.
Description
本发明属于硫化氢酸性气分解回收的技术领域,涉及硫化氢酸性气硫氢资源协同回收装置和方法。The invention belongs to the technical field of hydrogen sulfide acid gas decomposition and recovery, and relates to a hydrogen sulfide acid gas sulfur and hydrogen resource cooperative recovery device and method.
在化工行业(石油化工、煤化工和天然气化工)的生成过程中会产生大量的H
2S酸性气体。H
2S是一种剧毒、恶臭的无色气体,不仅危害人体健康,而且会引起金属材料的腐蚀。目前,化工行业H
2S酸性气治理主要采用传统的克劳斯(Claus)工艺方法,将硫化氢氧化为单质硫和水:
In the chemical industry (petrochemical industry, coal chemical industry and natural gas chemical industry), a large amount of H 2 S acid gas is generated during the generation process. H 2 S is a highly toxic, odorless, colorless gas, which not only harms human health, but also causes corrosion of metal materials. At present, the H 2 S acid gas treatment in the chemical industry mainly adopts the traditional Claus process method, which converts hydrogen sulfide into elemental sulfur and water:
1)H
2S+3/2O
2→SO
2+H
2O
1)H 2 S+3/2O 2 →SO 2 +H 2 O
2)2H
2S+SO
2→3/xS
x+2H
2O
2) 2H 2 S+SO 2 →3/xS x +2H 2 O
中国专利CN201610052763.X公开了一种SWSR-7硫回收工艺,利用克劳斯工艺、加氢或氧化工艺与过氧化氢脱硫技术优化组合形成的硫磺回收及尾气处理工艺。虽然克劳斯工艺可以实现硫化氢无害化处理,但却使具有更高附加值的氢资源转化为水,浪费了宝贵的资源。氢能是未来最有希望替代化石能源的燃料,目前工业用氢气都是由轻烃、煤、天然气及甲醇等通过重整或电解水生产,成本高、价格贵,难以作为燃料被广泛使用。Chinese patent CN201610052763.X discloses a SWSR-7 sulfur recovery process, which utilizes a sulfur recovery and tail gas treatment process formed by an optimized combination of Claus process, hydrogenation or oxidation process and hydrogen peroxide desulfurization technology. Although the Claus process can realize the harmless treatment of hydrogen sulfide, it converts hydrogen resources with higher added value into water, wasting precious resources. Hydrogen energy is the most promising fuel to replace fossil energy in the future. At present, industrial hydrogen is produced by reforming or electrolyzing water from light hydrocarbons, coal, natural gas, methanol, etc., which is costly and expensive, making it difficult to be widely used as a fuel.
因此,若能实现硫化氢分解,则不仅可以使硫化氢无害化,而且可以得到高附加值的氢气和单质硫。目前关于H
2S直接分解制取氢气和硫磺的方法主要包括:热分解法、热催化分解法、电化学分解法、光催化分解法和等离子体法等。热催化分解法是最有工业应用前景的H
2S分解技术之一。中国专利CN201510730163.X中用铁粉和H
2S热解反应生成氢气和单质硫的工艺,需要磁场固气分离铁粉,工艺复杂,生产出来的硫磺铁离子含量高,不满足工业硫磺合格品Fe≤0.02%(w)的要求,同时生成的FeS在空气中自燃,存在生成安全风险。
Therefore, if hydrogen sulfide can be decomposed, not only can hydrogen sulfide be made harmless, but also high value-added hydrogen and elemental sulfur can be obtained. The current methods for the direct decomposition of H 2 S to produce hydrogen and sulfur mainly include: thermal decomposition, thermal catalytic decomposition, electrochemical decomposition, photocatalytic decomposition, and plasma methods. Thermal catalytic decomposition is one of the most promising H 2 S decomposition technologies for industrial applications. Chinese patent CN201510730163.X uses iron powder and H 2 S pyrolysis reaction to generate hydrogen and elemental sulfur. The process requires a magnetic field to separate the iron powder from solid gas. The process is complicated and the sulfur iron ion content produced is high, which does not meet the requirements of industrial sulfur qualified products. Fe≤0.02%(w) is required, and the FeS generated spontaneously ignites in the air, and there is a risk of generation safety.
因此若能开发出具有高氢气产率,安全可靠的工艺技术,对实现化工行业硫氢资源的协同回收将具有重要的研究意义和实用价值。Therefore, if a safe and reliable process technology with high hydrogen production rate can be developed, it will have important research significance and practical value for realizing the synergistic recovery of sulfur and hydrogen resources in the chemical industry.
发明内容Summary of the invention
本发明的目的在于克服现有硫化氢酸性气分解回收工艺存在的上述缺陷,提供硫化氢酸性气硫氢资源协同回收装置和方法,尽可能提高硫化物分解为氢气和硫磺的转化率,开发合理的工艺流程,回收氢气和单质硫,提高硫化氢的总转化率。The purpose of the present invention is to overcome the above-mentioned shortcomings of the existing hydrogen sulfide acid gas decomposition and recovery process, provide a hydrogen sulfide acid gas sulfur and hydrogen resource synergistic recovery device and method, and maximize the conversion rate of sulfide decomposition into hydrogen and sulfur, and the development is reasonable The technological process of this technology can recover hydrogen and elemental sulfur and increase the total conversion rate of hydrogen sulfide.
本发明是采用以下的技术方案实现的:The present invention is realized by adopting the following technical solutions:
本发明提供了一种硫化氢酸性气硫氢资源协同回收装置,包括催化单元、硫氢分离单元、胺液再生单元,以及连接上述各系统的管道及设置在连接管道上的输送泵、阀门和用于自控的仪表器件;The present invention provides a hydrogen sulfide acid gas sulfur and hydrogen resource synergistic recovery device, which includes a catalytic unit, a sulfur and hydrogen separation unit, an amine liquid regeneration unit, and pipelines connected to the above-mentioned systems, and delivery pumps, valves and valves arranged on the connecting pipelines. Instrumentation devices for automatic control;
所述催化单元包括依次连通设置的原料加热器、热催化反应器和硫冷凝器,所述硫氢分离单元包括依次连通设置的过程气加热器、加氢反应器、蒸汽发生器、急冷塔和吸收塔,加氢反应器的进气口与硫冷凝器的出气口连通;吸收塔顶端设置有富氢尾气出口,底部设置有富液出口,富液出口通过富液泵与胺液再生单元中的胺液再生装置连通。The catalytic unit includes a raw material heater, a thermal catalytic reactor, and a sulfur condenser that are connected in sequence, and the sulfur and hydrogen separation unit includes a process gas heater, a hydrogenation reactor, a steam generator, a quench tower, and Absorption tower, the inlet of the hydrogenation reactor is connected with the outlet of the sulfur condenser; the top of the absorption tower is provided with a hydrogen-rich tail gas outlet, and the bottom is provided with a rich liquid outlet, which is connected to the amine liquid regeneration unit through a rich liquid pump The amine liquid regeneration device is connected.
优选地,所述胺液再生装置的硫化氢出气口与原料加热器进气口连通,贫液出口与吸收塔上方连通。Preferably, the hydrogen sulfide gas outlet of the amine liquid regeneration device is in communication with the raw material heater inlet, and the lean liquid outlet is in communication with the upper part of the absorption tower.
优选地,所述热催化反应器和硫冷凝器之间设置有过程气原料气换热器,进出热催化反应器的管道在过程气原料器换热器中进行热交换。Preferably, a process gas raw material gas heat exchanger is arranged between the thermal catalytic reactor and the sulfur condenser, and the pipes entering and exiting the thermal catalytic reactor are heat exchanged in the process gas raw material heat exchanger.
其中,所述硫冷凝器下方设有液硫捕集装置;过程气原料气换热器和蒸汽发生器设置有除氧水进水口和蒸汽出气口。Wherein, a liquid sulfur trapping device is arranged below the sulfur condenser; the process gas feed gas heat exchanger and the steam generator are provided with a deoxygenated water inlet and a steam outlet.
其中,所述热催化反应器为催化热解装置,内部设置有隔热耐磨衬里,热催化反应器为固定床反应器,内装热解催化剂,硫化氢酸性气自热催化反应器的一侧进入,反应后的过程气从另一侧进入下一装置。Wherein, the thermal catalytic reactor is a catalytic pyrolysis device with heat insulation and wear-resistant lining arranged inside, and the thermal catalytic reactor is a fixed bed reactor with a pyrolysis catalyst inside, and one side of the hydrogen sulfide acid gas autothermal catalytic reactor Enter, the reacted process gas enters the next device from the other side.
本发明还提供了一种利用上述装置协同回收硫化氢酸性气硫氢资源的方法,硫化氢酸性气经热催化反应器催化反应,回收硫蒸汽冷却产生的硫磺,氢气经胺液吸收净化后净化和提浓,实现协同回收硫氢资源;酸性气中少量的烃和水蒸汽在高温下反应生成CO和H
2,少量NH
3在高温和催化剂的作用下热分解为N
2和H
2。
The present invention also provides a method for synergistically recovering hydrogen sulfide acid gas sulfur and hydrogen resources using the above-mentioned device. The hydrogen sulfide acid gas is catalytically reacted by a thermal catalytic reactor to recover sulfur produced by sulfur vapor cooling, and hydrogen is purified after being absorbed and purified by amine liquid. And enrichment to realize the synergistic recovery of sulfur and hydrogen resources; a small amount of hydrocarbons and steam in the acid gas react at high temperature to generate CO and H 2 , and a small amount of NH 3 thermally decomposes into N 2 and H 2 under the action of high temperature and catalyst.
具体包括以下步骤:Specifically include the following steps:
(1)硫化氢酸性气热催化分解:(1) Thermal catalytic decomposition of hydrogen sulfide acid gas:
硫化氢酸性气经过升温形成的高温酸性气进入热催化反应器,在催化剂的作用下,硫化氢分解为单质硫和氢气,烃和水蒸汽反应生成CO和H
2,NH
3热分解为N
2和H
2;
The high-temperature acid gas formed by the heating of hydrogen sulfide acid gas enters the thermal catalytic reactor. Under the action of the catalyst, hydrogen sulfide is decomposed into elemental sulfur and hydrogen. Hydrocarbon and water vapor react to form CO and H 2 , and NH 3 is thermally decomposed into N 2 And H 2 ;
(2)液硫捕集:(2) Liquid sulfur capture:
含有硫化氢、硫蒸气和氢气的过程气降温,随后进入硫冷凝器进一步冷却,捕集回收硫蒸汽冷却产生的液体硫磺;The process gas containing hydrogen sulfide, sulfur vapor and hydrogen is cooled down, then enters the sulfur condenser for further cooling, and collects and recovers the liquid sulfur produced by the cooling of the sulfur vapor;
(3)加氢反应:(3) Hydrogenation reaction:
冷却后的过程气经过加热进入加氢反应器,加氢还原和水解过程气中非硫化氢硫化物和单质硫;The cooled process gas is heated to enter the hydrogenation reactor, and the non-hydrogen sulfide sulfide and elemental sulfur in the process gas are reduced and hydrolyzed by hydrogenation;
(4)硫氢分离:(4) Separation of sulfur and hydrogen:
加氢后的尾气冷却后再进入急冷塔进一步冷却至40℃进入吸收塔进行吸收,用贫液吸收加氢尾气中的硫化氢,富氢尾气经过提浓和净化获得氢气;After the hydrogenated tail gas is cooled, it enters the quench tower to be further cooled to 40°C and enters the absorption tower for absorption. The lean liquid absorbs hydrogen sulfide in the hydrogenation tail gas, and the hydrogen-rich tail gas is enriched and purified to obtain hydrogen;
(5)胺液再生:(5) Regeneration of amine solution:
吸收了硫化氢的富液进入胺液再生装置再生,分离的硫化氢返回热催化反应器循环反应,贫液返回吸收塔循环利用吸收硫化氢。The rich liquid that has absorbed hydrogen sulfide enters the amine liquid regeneration unit for regeneration, the separated hydrogen sulfide is returned to the thermal catalytic reactor for cyclic reaction, and the lean liquid is returned to the absorption tower for recycling to absorb hydrogen sulfide.
其中,步骤(1)中进入热催化反应器的高温酸性气温度为700℃~1000℃。步骤(2)中过程气温度降至250℃~300℃,步骤(3)中过程气加热至280~300℃。Wherein, the temperature of the high-temperature acid gas entering the thermal catalytic reactor in step (1) is 700°C to 1000°C. In step (2), the temperature of the process gas is reduced to 250°C to 300°C, and in step (3), the process gas is heated to 280 to 300°C.
本发明中,操作温度的控制可通过本发明设备及其相关连接管配置的过程气酸性气换热器或电加热自动控制系统实现。In the present invention, the control of the operating temperature can be realized by the process gas sour gas heat exchanger or the electric heating automatic control system configured with the equipment and related connecting pipes of the present invention.
一般酸性气组分中除了惰性气体外,还含有NH
3、H
2O和烃类,在热解催化剂的作用下,NH
3可以热解为N
2和H
2;H
2S热解反应温度在700~1000℃,在此温度下烃类和水蒸气反应生成了CO和H
2。
In addition to inert gas components, acid gas components also contain NH 3 , H 2 O and hydrocarbons. Under the action of a pyrolysis catalyst, NH 3 can be pyrolyzed into N 2 and H 2 ; H 2 S pyrolysis reaction temperature At 700-1000°C, at this temperature hydrocarbons react with water vapor to generate CO and H 2 .
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)氢气的回收需要吸收未反应的硫化氢,反应过程中必然会生成CS
2和COS等硫化物,同时生成的单质硫有一部分不能捕集下来在过程气中,必须将非硫化氢硫化物和单质硫加氢还原和水解为H
2S,才能分离出氢气。本发明首次将硫化氢热催化分解法、加氢工艺和胺液再生工艺相结合,将硫化氢酸性气分解为单质硫和氢气,不仅充分回收硫资源,同时回收附加值更高的氢资源。本发明硫磺回收效率高,符合GB/T2449中一等品以上的硫磺产品,装置硫和氢气的回收率可达99%以上,吸收部分胺液循环量越大,则富氢气中携带走的硫化氢越少,总回收率越高;热催化反应硫化氢的转化率为30%~50%,再生后的硫化氢返回催化反应器循环转化。
(1) The recovery of hydrogen requires the absorption of unreacted hydrogen sulfide. During the reaction, sulfides such as CS 2 and COS will inevitably be generated. At the same time, some of the elemental sulfur generated cannot be captured. In the process gas, non-hydrogen sulfide must be sulfided Hydrogen and elemental sulfur are reduced and hydrolyzed to H 2 S to separate hydrogen. The invention combines hydrogen sulfide thermal catalytic decomposition method, hydrogenation process and amine liquid regeneration process for the first time to decompose hydrogen sulfide acid gas into elemental sulfur and hydrogen, not only fully recovering sulfur resources, but also recovering hydrogen resources with higher added value. The sulfur recovery efficiency of the invention is high, which is in line with the first-class sulfur products in GB/T2449. The recovery rate of sulfur and hydrogen in the device can reach more than 99%. The greater the amount of amine liquid absorbed, the more sulfur is carried away from the rich hydrogen. The less hydrogen, the higher the total recovery rate; the conversion rate of thermal catalytic reaction hydrogen sulfide is 30%-50%, and the regenerated hydrogen sulfide is returned to the catalytic reactor for cyclic conversion.
(2)本发明在提高硫化氢转化率的同时,胺液再生选用成熟可靠能耗低的热再生技术。本发明简化工艺流程,合理利用反应热,发生0.3MPa(g)饱和蒸汽,用于夹套伴热和胺液再生重沸器加热,降低装置能耗。(2) While the present invention improves the hydrogen sulfide conversion rate, the amine liquid regeneration selects mature, reliable, and low-energy thermal regeneration technology. The invention simplifies the process flow, reasonably utilizes the reaction heat, generates 0.3MPa (g) saturated steam, and is used for jacket heating and amine liquid regeneration reboiler heating, thereby reducing device energy consumption.
(3)本发明工艺流程简单,开、停工及正常操作简单,经济性能高,占地面积小,投资费用少,同时有效降低劳动强度,节约成本。(3) The present invention has simple process flow, simple startup, shutdown and normal operation, high economic performance, small floor space, low investment cost, and at the same time effectively reduces labor intensity and saves costs.
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, together with the embodiments of the present invention, are used to explain the present invention, and do not constitute a limitation to the present invention.
在附图中:In the attached picture:
图1为本发明的硫化氢酸性气硫氢资源协同回收装置和方法的工艺流程图;Figure 1 is a process flow diagram of the device and method for synergistic recovery of hydrogen sulfide acid gas sulfur and hydrogen resources of the present invention;
图中各标记如下:1原料加热器、2热催化反应器、3过程气原料气换热器、4硫冷凝器、5加氢反应器、6蒸汽发生器、7急冷塔、8吸收塔、9富液泵、10急冷水泵、11急冷水冷却器、12胺液再生装置、13过程气加热器、A原料酸性气进口方向、B除氧水进水口、C蒸汽出气口、D液硫出口、E富氢尾气出口。The labels in the figure are as follows: 1 raw material heater, 2 thermal catalytic reactor, 3 process gas feed gas heat exchanger, 4 sulfur condenser, 5 hydrogenation reactor, 6 steam generator, 7 quench tower, 8 absorption tower, 9 rich liquid pump, 10 quench water pump, 11 quench water cooler, 12 amine liquid regeneration device, 13 process gas heater, A raw material acid gas inlet direction, B deoxygenated water inlet, C steam outlet, D liquid sulfur outlet , E hydrogen-rich tail gas outlet.
为了使本发明目的、技术方案更加清楚明白,下面结合附图,对本发明作进一步详细说明。下述实施例中所述实验方法,如无特殊说明,均为常规方法;实施例中未注明具体技术或条件者,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行;所述试剂和材料,如无特殊说明,均可从商业途径获得。In order to make the objectives and technical solutions of the present invention clearer, the present invention will be further described in detail with reference to the accompanying drawings. The experimental methods described in the following examples, unless otherwise specified, are conventional methods; if specific techniques or conditions are not indicated in the examples, they shall be carried out in accordance with the techniques or conditions described in the literature in the field or in accordance with the product specifications; The reagents and materials, unless otherwise specified, can be obtained from commercial sources.
热催化反应器为常规固定床反应器,采用的催化剂为中国专利CN201810780422.4中公开的六铝酸盐复合氧化物材料。The thermal catalytic reactor is a conventional fixed bed reactor, and the catalyst used is the hexaaluminate composite oxide material disclosed in Chinese Patent CN201810780422.4.
吸收塔中使用吸收剂用胺液(MDEA)或低温甲醇等溶液,胺液再生工艺为公知的单塔汽提热再生工艺,胺液再生装置12为再生塔。A solution such as amine solution for absorbent (MDEA) or low temperature methanol is used in the absorption tower. The amine solution regeneration process is a well-known single-tower stripping thermal regeneration process, and the amine solution regeneration device 12 is a regeneration tower.
如图1所示,下列实施例采用的硫化氢酸性气硫氢资源协同回收装置,包括催化单元、硫氢分离单元、胺液再生单元,以及连接上述各系统的管道及设置在连接管道上的输送泵、阀门和用于自控的仪表器件;As shown in Figure 1, the hydrogen sulfide acid gas sulfur and hydrogen resource synergistic recovery device used in the following embodiments includes a catalytic unit, a sulfur and hydrogen separation unit, an amine liquid regeneration unit, and pipelines connected to the above-mentioned systems and installed on the connecting pipelines. Delivery pumps, valves and instrumentation devices for automatic control;
其中,催化单元包括依次连通设置的原料加热器1、热催化反应器2和硫冷凝器4,热催化反应器和硫冷凝器之间设置有过程气原料气换热器3,进出热催化反应器的管道在过程气原料气换热器中进行热交换。硫冷凝器下方设有液硫捕集装置,捕集冷却的液硫。Among them, the catalytic unit includes a raw material heater 1, a thermal catalytic reactor 2 and a sulfur condenser 4 connected in sequence, and a process gas raw material gas heat exchanger 3 is arranged between the thermal catalytic reactor and the sulfur condenser to enter and exit the thermal catalytic reaction. The pipes of the reactor exchange heat in the process gas feed gas heat exchanger. A liquid sulfur trapping device is installed below the sulfur condenser to trap the cooled liquid sulfur.
热催化反应器是固定床反应器,为衬里结构,催化剂装填在催化反应器中,酸性气自热催化反应器的一端进入,出口端在另一侧,与过程气原料气换热器相连。The thermal catalytic reactor is a fixed bed reactor with a lining structure. The catalyst is packed in the catalytic reactor. The acid gas enters from one end of the thermal catalytic reactor, and the outlet end is on the other side, and is connected to the process gas feed gas heat exchanger.
硫氢分离单元包括依次连通设置的过程气加热器13、加氢反应器5、蒸汽发生器6、急冷塔7和吸收塔8,加氢反应器的进气口与硫冷凝器的出气口连通。过程气原料器换热器和蒸汽发生器均设置有除氧水进水口B和蒸汽出气口C。急冷塔底部通过急冷水泵10与急冷水冷却器11连通,冷却的水由急冷塔上部返回急冷塔。The sulfur and hydrogen separation unit includes a process gas heater 13, a hydrogenation reactor 5, a steam generator 6, a quench tower 7 and an absorption tower 8, which are connected in sequence. The gas inlet of the hydrogenation reactor is connected with the gas outlet of the sulfur condenser. . Both the process gas raw material heat exchanger and the steam generator are provided with a deoxygenated water inlet B and a steam outlet C. The bottom of the quenching tower is connected to the quenching water cooler 11 through the quenching water pump 10, and the cooled water is returned to the quenching tower from the upper part of the quenching tower.
吸收塔顶端设置有富氢尾气出口E,底部设置有富液出口,富液出口通过富液泵9与胺液再生单元中的胺液再生装置12连通。胺液再生装置的硫化氢出气口与原料加热器进气口连通,贫液出口与吸收塔上方连通。The top of the absorption tower is provided with a hydrogen-rich tail gas outlet E, and the bottom is provided with a rich liquid outlet. The rich liquid outlet is communicated with the amine liquid regeneration device 12 in the amine liquid regeneration unit through the rich liquid pump 9. The hydrogen sulfide gas outlet of the amine liquid regeneration device is connected with the inlet of the raw material heater, and the lean liquid outlet is connected with the upper part of the absorption tower.
为避免重复,现将本具体实施方式所涉及的原料和制备条件参数统一描述如下,具体实施例中不再赘述:In order to avoid repetition, the raw materials and preparation condition parameters involved in this specific embodiment are now uniformly described as follows, and the details are not repeated in the specific examples:
(1)硫化氢酸性气热催化分解:(1) Thermal catalytic decomposition of hydrogen sulfide acid gas:
开工初期,原料气用原料气加热器加热至反应所需的温度700~1000℃,含硫化氢酸性气经加热进入热催化反应器,反应器为固定床衬里反应器,酸性气自反应器的一侧进入催化剂床层,在催化剂的作用下,硫化氢分解为单质硫和氢气,烃和水蒸汽反应生成CO和H
2,NH
3热分解为N
2和H
2。热催化反应器的一侧与原料器过程气换热器直连,合理利用热催化反应后过程气的温度加热原料气,不足部分热量由原料气加热器提供,有效利用高温位热,过程气温度降至250~300℃;
At the beginning of construction, the raw material gas is heated to the required temperature of 700~1000℃ by the raw material gas heater, and the acid gas containing hydrogen sulfide is heated into the thermal catalytic reactor. The reactor is a fixed bed lined reactor, and the acid gas is from the reactor. One side enters the catalyst bed. Under the action of the catalyst, hydrogen sulfide is decomposed into elemental sulfur and hydrogen. Hydrocarbon and water vapor react to form CO and H 2 , and NH 3 is thermally decomposed into N 2 and H 2 . One side of the thermal catalytic reactor is directly connected to the process gas heat exchanger of the raw material device, and the temperature of the process gas after the thermal catalytic reaction is used to heat the raw gas. The insufficient heat is provided by the raw gas heater, and the high-temperature heat is effectively used. The temperature drops to 250~300℃;
(2)液硫捕集:(2) Liquid sulfur capture:
含有硫化氢、硫蒸气和氢气的过程气降温,随后进入硫冷凝器进一步冷却,捕集回收硫蒸汽冷却产生的液体硫磺,同时硫冷凝器利用低温位热发生低压蒸汽0.3MPa(g),降低装置能耗,硫蒸气冷却成液态硫磺捕集下来作为产品工业硫磺;The process gas containing hydrogen sulfide, sulfur vapor and hydrogen is cooled down, and then enters the sulfur condenser for further cooling, and collects and recovers the liquid sulfur produced by the cooling of the sulfur vapor. At the same time, the sulfur condenser uses low-temperature heat to generate low-pressure steam 0.3MPa(g) to reduce Equipment energy consumption, sulfur vapor is cooled into liquid sulfur and captured as industrial sulfur as a product;
(3)加氢反应:(3) Hydrogenation reaction:
冷却后的过程气温度约160℃,由于过程气中含有少量的硫蒸气,以及反应生成的杂质COS、CS
2和少量SO
2,必须加氢反应或水解为硫化氢才能有效的脱除硫化氢,得到较纯净的富氢气体,冷却后的过程气加热至280~300℃进入加氢反应器,加氢还原和水解过程气中非硫化氢硫化物和单质硫,便于吸收硫化氢分离出高纯度的氢气;
The temperature of the cooled process gas is about 160℃. Because the process gas contains a small amount of sulfur vapor, as well as impurities COS, CS 2 and a small amount of SO 2 produced by the reaction, it must be hydrogenated or hydrolyzed into hydrogen sulfide to effectively remove hydrogen sulfide. , To obtain relatively pure hydrogen-rich gas, the cooled process gas is heated to 280 ~ 300 ℃ into the hydrogenation reactor, hydrogenation reduction and hydrolysis process gas non-hydrogen sulfide sulfide and elemental sulfur, easy to absorb hydrogen sulfide and separate high Pure hydrogen;
(4)硫氢分离:(4) Separation of sulfur and hydrogen:
加氢后的尾气经蒸汽发生器中冷却至170℃后,再进入急冷塔进一步冷却至40℃进入吸收塔进行吸收,用贫液吸收加氢尾气中的硫化氢,富氢尾气经过提浓和净化获得氢气;The hydrogenated tail gas is cooled to 170°C in the steam generator, and then enters the quench tower to be further cooled to 40°C and enters the absorption tower for absorption. The lean liquid is used to absorb the hydrogen sulfide in the hydrogenation tail gas, and the hydrogen-rich tail gas is concentrated and combined. Purify to obtain hydrogen;
(5)胺液再生:(5) Regeneration of amine solution:
吸收了硫化氢的富液进入再生塔再生,分离的硫化氢返回热催化反应器循环反应,再生塔塔顶出口压力0.06~0.08MPa(g),再生塔塔顶温度122℃;贫胺液返回吸收塔循环利用吸收硫化氢。富液再生选用成熟可靠能耗低的热再生技术,蒸汽利用自产的0.3MPa(G)蒸汽。The rich liquid that has absorbed hydrogen sulfide enters the regeneration tower for regeneration, and the separated hydrogen sulfide is returned to the thermal catalytic reactor for cyclic reaction. The outlet pressure at the top of the regeneration tower is 0.06~0.08MPa(g), and the temperature at the top of the regeneration tower is 122℃; the lean amine liquid is returned The absorption tower is recycled to absorb hydrogen sulfide. The rich liquid regeneration uses mature and reliable thermal regeneration technology with low energy consumption, and the steam uses self-produced 0.3MPa(G) steam.
实施例1Example 1
本实施例中,在催化反应器中,H
2S的转化率约30%~50%,烃和水蒸汽在高温下反应生成CO和H
2,少量NH
3在高温和催化剂的作用下热分解为N
2和H
2,胺液吸收后的H
2S再生解吸出来后返回催化反应器,H
2S的总回收率可达到99%以上,回收的硫磺满足GB/T2449-2014工业硫磺优等品的标准。
In this embodiment, in the catalytic reactor, the conversion rate of H 2 S is about 30% to 50%. Hydrocarbon and water vapor react at high temperature to produce CO and H 2 , and a small amount of NH 3 is thermally decomposed under the action of high temperature and catalyst. For N 2 and H 2 , the H 2 S absorbed by the amine solution is regenerated and desorbed and then returned to the catalytic reactor. The total recovery rate of H 2 S can reach more than 99%. The recovered sulfur meets the requirements of GB/T2449-2014 Industrial Sulfur Superior Product Standards.
胺液吸收塔中胺液循环量大,则捕集下来的H
2S越多,富氢气携带走的H
2S越少,捕集下来的H
2S经胺液再生后返回热催化反应器反应,H
2S的总回收率越高。
Amine Amine absorption tower circulating volume, the collection of H 2 S down to the more, the less the hydrogen rich gas carrying away of H 2 S, H 2 S trap down after regeneration Amine return heat catalytic reactor Reaction, the higher the total recovery rate of H 2 S.
酸性气进催化反应器的压力一般为0.06MPa(g),每台设备的压降按5kPa计,胺液再生酸 性气的压力0.05~0.08MPa(g),富氢气出口压力0.03~0.04MPa(g)。The pressure of acid gas entering the catalytic reactor is generally 0.06MPa(g), the pressure drop of each equipment is calculated as 5kPa, the pressure of acid gas regenerated by amine solution is 0.05~0.08MPa(g), the outlet pressure of hydrogen-rich gas is 0.03~0.04MPa( g).
实施例2Example 2
本实施例中,某化工装置1万吨/年硫回收装置原料来源、组成和数量见下表1。In this embodiment, the source, composition and quantity of raw materials for a 10,000-ton/year sulfur recovery unit of a chemical plant are shown in Table 1 below.
表1.热催化反应器进口酸性气组成和流量表Table 1. Inlet acid gas composition and flow table of thermal catalytic reactor
进入本发明硫化氢酸性气硫氢资源协同回收装置的上述混合后酸性气,经过硫化氢热催化分解法、加氢工艺和胺液再生三种工艺后,气体组成发生明显变化,详细数据如表2所示。After the above-mentioned mixed acid gas that enters the hydrogen sulfide acid gas sulfur and hydrogen resource cooperative recovery device of the present invention, after three processes of hydrogen sulfide thermal catalytic decomposition, hydrogenation and amine regeneration, the gas composition changes significantly. The detailed data is shown in the table 2 shown.
表2.热催化反应器出口过程气、净化富氢气及再生酸性气组成和流量表Table 2. The composition and flow table of the process gas, purified hydrogen rich and regenerated acid gas at the outlet of the thermal catalytic reactor
表2中热催化反应器转化率按40%计算,净化富氢气中硫化氢含量1%(v)。The conversion rate of the thermal catalytic reactor in Table 2 is calculated as 40%, and the hydrogen sulfide content in the purified hydrogen is 1% (v).
由表1和表2中的气相组成变化可知,本发明硫化氢酸性气硫氢资源协同回收装置和方法,可以高效处理硫化氢酸性气中的硫化氢,获得液硫资源,同时回收附加值更高的氢资源,并且同步处理酸性气中的烃和氨气,提高整个装置的酸性气处理效率。From the gas phase composition changes in Table 1 and Table 2, it can be seen that the hydrogen sulfide acid gas sulfur and hydrogen resource synergistic recovery device and method of the present invention can efficiently treat hydrogen sulfide in the hydrogen sulfide acid gas to obtain liquid sulfur resources, while recovering more added value. High hydrogen resources, and simultaneous treatment of hydrocarbons and ammonia in acid gas, improving the acid gas treatment efficiency of the entire device.
当然,以上仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Of course, the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still compare the foregoing embodiments. The recorded technical solutions are modified, or some of the technical features are equivalently replaced. Any modification, equivalent replacement, improvement, etc., made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
- 一种硫化氢酸性气硫氢资源协同回收装置,其特征在于,包括催化单元、硫氢分离单元、胺液再生单元,以及连接上述各系统的管道及设置在连接管道上的输送泵、阀门和用于自控的仪表器件;A synergistic recovery device for hydrogen sulfide acid gas and sulfur and hydrogen resources, which is characterized by comprising a catalytic unit, a sulfur and hydrogen separation unit, an amine liquid regeneration unit, and pipelines connected to the above-mentioned systems, and delivery pumps, valves and valves arranged on the connecting pipelines. Instrumentation devices for automatic control;所述催化单元包括依次连通设置的原料加热器(1)、热催化反应器(2)和硫冷凝器(4),所述硫氢分离单元包括依次连通设置的过程气加热器(13)、加氢反应器(5)、蒸汽发生器(6)、急冷塔(7)和吸收塔(8),加氢反应器(5)的进气口与硫冷凝器(4)的出气口连通;吸收塔(8)顶端设置有富氢尾气出口(E),底部设置有富液出口,富液出口通过富液泵(9)与胺液再生单元中的胺液再生装置(12)连通。The catalytic unit includes a raw material heater (1), a thermal catalytic reactor (2) and a sulfur condenser (4) connected in sequence, and the sulfur and hydrogen separation unit includes a process gas heater (13) connected in sequence, The hydrogenation reactor (5), the steam generator (6), the quench tower (7) and the absorption tower (8), the gas inlet of the hydrogenation reactor (5) is connected with the gas outlet of the sulfur condenser (4); The top of the absorption tower (8) is provided with a hydrogen-rich tail gas outlet (E), and the bottom is provided with a rich liquid outlet. The rich liquid outlet is connected with the amine liquid regeneration device (12) in the amine liquid regeneration unit through the rich liquid pump (9).
- 根据权利要求1所述的硫化氢酸性气硫氢资源协同回收装置,其特征在于,所述胺液再生装置(12)的硫化氢出气口与原料加热器(1)进气口连通,贫液出口与吸收塔(8)上方连通。The hydrogen sulfide acid gas hydrogen sulfide resource synergistic recovery device according to claim 1, wherein the hydrogen sulfide gas outlet of the amine liquid regeneration device (12) is connected with the inlet of the raw material heater (1), and the lean liquid The outlet is connected to the upper part of the absorption tower (8).
- 根据权利要求1所述的硫化氢酸性气硫氢资源协同回收装置,其特征在于,所述热催化反应器(2)和硫冷凝器(4)之间设置有过程气原料气换热器(3),进出热催化反应器(2)的管道在过程气原料器换热器(3)中进行热交换。The hydrogen sulfide acid gas sulfur hydrogen resource synergistic recovery device according to claim 1, characterized in that a process gas feed gas heat exchanger (4) is provided between the thermal catalytic reactor (2) and the sulfur condenser (4). 3) The pipes entering and exiting the thermal catalytic reactor (2) exchange heat in the process gas feeder heat exchanger (3).
- 根据权利要求3所述的硫化氢酸性气硫氢资源协同回收装置,其特征在于,所述硫冷凝器(4)下方设有液硫捕集装置;过程气原料气换热器(3)和蒸汽发生器(6)均设置有除氧水进水口(B)和蒸汽出气口(C)。The hydrogen sulfide acid gas sulfur hydrogen resource synergistic recovery device according to claim 3, characterized in that, a liquid sulfur trap device is provided below the sulfur condenser (4); a process gas feed gas heat exchanger (3) and The steam generator (6) is provided with a deaeration water inlet (B) and a steam outlet (C).
- 根据权利要求1所述的硫化氢酸性气硫氢资源协同回收装置,其特征在于,所述热催化反应器(2)为催化热解装置,内部设置有隔热耐磨衬里,为固定床反应器。The hydrogen sulfide acid gas sulfur hydrogen resource synergistic recovery device according to claim 1, characterized in that the thermal catalytic reactor (2) is a catalytic pyrolysis device with a heat-insulating and wear-resistant lining inside, which is a fixed bed reaction Device.
- 一种基于权利要求1-5任意一项所述装置协同回收硫化氢酸性气硫氢资源的方法,其特征在于,硫化氢酸性气经热催化反应器催化反应,回收硫蒸汽冷却产生的硫磺,氢气经胺液吸收净化后净化和提浓,实现协同回收硫氢资源;酸性气中少量的烃和水蒸汽在高温下反应生成CO和H 2,少量NH 3在高温和催化剂的作用下热分解为N 2和H 2。 A method for synergistically recovering hydrogen sulfide acid gas sulfur and hydrogen resources based on the device of any one of claims 1 to 5, characterized in that the hydrogen sulfide acid gas is catalytically reacted by a thermal catalytic reactor to recover sulfur generated by sulfur vapor cooling, Hydrogen is purified and concentrated by amine liquid absorption and purification to realize the synergistic recovery of sulfur and hydrogen resources; a small amount of hydrocarbons and water vapor in acid gas react at high temperature to form CO and H 2 , and a small amount of NH 3 is thermally decomposed under the action of high temperature and catalyst It is N 2 and H 2 .
- 根据权利要求6所述的回收硫化氢酸性气硫氢资源的方法,其特征在于,具体包括以下步骤:The method for recovering hydrogen sulfide acid gas sulfur and hydrogen resources according to claim 6, characterized in that it specifically comprises the following steps:(1)硫化氢酸性气热催化分解:(1) Thermal catalytic decomposition of hydrogen sulfide acid gas:硫化氢酸性气经过升温形成的高温酸性气进入热催化反应器,在催化剂的作用下,硫化氢分解为单质硫和氢气,烃和水蒸汽反应生成CO和H 2,NH 3热分解为N 2和H 2; The high-temperature acid gas formed by the heating of hydrogen sulfide acid gas enters the thermal catalytic reactor. Under the action of the catalyst, hydrogen sulfide is decomposed into elemental sulfur and hydrogen. Hydrocarbon and water vapor react to form CO and H 2 , and NH 3 is thermally decomposed into N 2 And H 2 ;(2)液硫捕集:(2) Liquid sulfur capture:含有硫化氢、硫蒸气和氢气的过程气降温,随后进入硫冷凝器进一步冷却,捕集回收硫蒸汽冷却产生的液体硫磺;The process gas containing hydrogen sulfide, sulfur vapor and hydrogen is cooled down, then enters the sulfur condenser for further cooling, and collects and recovers the liquid sulfur produced by the cooling of the sulfur vapor;(3)加氢反应:(3) Hydrogenation reaction:冷却后的过程气经过加热进入加氢反应器,加氢还原和水解过程气中非硫化氢硫化物和单质硫;The cooled process gas is heated to enter the hydrogenation reactor, and the non-hydrogen sulfide sulfide and elemental sulfur in the process gas are reduced and hydrolyzed by hydrogenation;(4)硫氢分离:(4) Separation of sulfur and hydrogen:加氢后的尾气冷却后再进入急冷塔进一步冷却至40℃进入吸收塔进行吸收,用贫液吸收加氢尾气中的硫化氢,富氢尾气经过提浓和净化获得氢气;After the hydrogenated tail gas is cooled, it enters the quench tower to be further cooled to 40°C and enters the absorption tower for absorption. The lean liquid absorbs hydrogen sulfide in the hydrogenation tail gas, and the hydrogen-rich tail gas is enriched and purified to obtain hydrogen;(5)胺液再生:(5) Regeneration of amine solution:吸收了硫化氢的富液进入胺液再生装置再生,分离的硫化氢返回热催化反应器循环反应,贫液返回吸收塔循环利用吸收硫化氢。The rich liquid that has absorbed hydrogen sulfide enters the amine liquid regeneration unit for regeneration, the separated hydrogen sulfide is returned to the thermal catalytic reactor for cyclic reaction, and the lean liquid is returned to the absorption tower for recycling to absorb hydrogen sulfide.
- 根据权利要求7所述的回收硫化氢酸性气硫氢资源的方法,其特征在于,所述步骤(1)中进入热催化反应器的高温酸性气温度为700℃~1000℃。The method for recovering hydrogen sulfide acid gas sulfur hydrogen resources according to claim 7, characterized in that the temperature of the high temperature acid gas entering the thermal catalytic reactor in the step (1) is 700°C to 1000°C.
- 根据权利要求7所述的回收硫化氢酸性气硫氢资源的方法,其特征在于,所述步骤(2)中过程气温度降至250℃~300℃,步骤(3)中过程气加热至280~300℃。The method for recovering hydrogen sulfide acid gas sulfur and hydrogen resources according to claim 7, characterized in that, in the step (2), the temperature of the process gas is reduced to 250°C to 300°C, and the process gas is heated to 280°C in step (3). ~300℃.
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CN115367712A (en) * | 2022-09-20 | 2022-11-22 | 西南石油大学 | Method for preparing hydrogen and elemental sulfur by decomposing hydrogen sulfide through photo-thermal catalysis |
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CN112871177B (en) * | 2021-01-26 | 2023-08-15 | 中国科学院大学 | Application of hexaaluminate high-temperature resistant catalytic material in ammonolysis reaction |
CN115475576B (en) * | 2022-08-01 | 2023-07-18 | 西南石油大学 | Method and device for preparing elemental sulfur and hydrogen by decomposing hydrogen sulfide by molten metal |
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