WO2020214431A1 - Glass laminate and methods of manufacturing - Google Patents
Glass laminate and methods of manufacturing Download PDFInfo
- Publication number
- WO2020214431A1 WO2020214431A1 PCT/US2020/026497 US2020026497W WO2020214431A1 WO 2020214431 A1 WO2020214431 A1 WO 2020214431A1 US 2020026497 W US2020026497 W US 2020026497W WO 2020214431 A1 WO2020214431 A1 WO 2020214431A1
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- WIPO (PCT)
- Prior art keywords
- major surface
- percent
- glass substrate
- range
- curved glass
- Prior art date
Links
- 239000005340 laminated glass Substances 0.000 title claims abstract description 135
- 238000000034 method Methods 0.000 title claims description 29
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000011521 glass Substances 0.000 claims abstract description 135
- 239000000758 substrate Substances 0.000 claims abstract description 135
- 239000011229 interlayer Substances 0.000 claims abstract description 67
- 230000005540 biological transmission Effects 0.000 claims abstract description 39
- 239000012780 transparent material Substances 0.000 claims description 46
- 239000000463 material Substances 0.000 claims description 40
- 239000011800 void material Substances 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 14
- 239000005368 silicate glass Substances 0.000 claims description 12
- HUAUNKAZQWMVFY-UHFFFAOYSA-M sodium;oxocalcium;hydroxide Chemical compound [OH-].[Na+].[Ca]=O HUAUNKAZQWMVFY-UHFFFAOYSA-M 0.000 claims description 11
- 239000003513 alkali Substances 0.000 claims description 9
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 claims description 9
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 9
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 9
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 7
- 229920000515 polycarbonate Polymers 0.000 claims description 7
- 239000004417 polycarbonate Substances 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 7
- -1 polyethylene terephthalate Polymers 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 4
- 239000005358 alkali aluminosilicate glass Substances 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 238000000151 deposition Methods 0.000 claims description 4
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 4
- 229920000058 polyacrylate Polymers 0.000 claims description 4
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 3
- 230000000996 additive effect Effects 0.000 claims description 3
- 239000005388 borosilicate glass Substances 0.000 claims description 3
- 235000020639 clam Nutrition 0.000 claims description 3
- 229920000554 ionomer Polymers 0.000 claims description 3
- 238000005304 joining Methods 0.000 claims description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 3
- 241000237519 Bivalvia Species 0.000 claims description 2
- 239000005407 aluminoborosilicate glass Substances 0.000 claims description 2
- 230000005855 radiation Effects 0.000 description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 239000006058 strengthened glass Substances 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 6
- 150000002500 ions Chemical class 0.000 description 5
- 239000006117 anti-reflective coating Substances 0.000 description 3
- 150000001768 cations Chemical class 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000005342 ion exchange Methods 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 238000001429 visible spectrum Methods 0.000 description 2
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 238000003426 chemical strengthening reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
Classifications
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- B32—LAYERED PRODUCTS
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10339—Specific parts of the laminated safety glass or glazing being colored or tinted
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- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10651—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer comprising colorants, e.g. dyes or pigments
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10752—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing polycarbonate
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/1077—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing polyurethane
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10779—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing polyester
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10788—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing ethylene vinylacetate
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- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/14—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by a layer differing constitutionally or physically in different parts, e.g. denser near its faces
- B32B5/142—Variation across the area of the layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
Definitions
- Automobiles can include one or more glass laminate structures. It is desirable for the glass laminate structures to have a high percent of transmission of light having various wavelengths in the visible spectrum. It can further be desirable for the glass laminate structures to selectively allow light having a wavelength outside of the visible spectrum to be able to pass through the glass laminate.
- the glass laminate includes a first curved glass substrate including a first major surface and a second major surface opposing the first major surface.
- the glass laminate further includes a second curved glass substrate including a third major surface and a fourth major surface opposing the third major surface.
- the glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface.
- a first region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
- a second region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 380 nm to about 780 nm, in a range of from about 70 percent to about 100 percent.
- the glass laminate includes a first curved glass substrate including a first major surface and a second major surface opposing the first major surface.
- the glass laminate further includes a second curved glass substrate including a third major surface and a fourth major surface opposing the third major surface.
- the glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface.
- the interlayer includes a plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
- the glass laminate includes a first curved glass substrate including a first major surface and a second major surface opposing the first major surface.
- the glass laminate further includes a second curved glass substrate including a third major surface and a fourth major surface opposing the third major surface.
- the glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface.
- the first curved glass substrate includes a plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
- the glass laminate includes a first curved glass substrate including a first major surface and a second major surface opposing the first major surface.
- the glass laminate further includes a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface.
- the glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface.
- the first curved glass substrate and the interlayer independently include a plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
- Various embodiments disclosed relate to a method of making a glass laminate.
- the glass laminate includes a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface.
- the glass laminate further includes a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface.
- the glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface.
- a first region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 mih, in a range of from about 70 percent to about 100 percent.
- a second region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 380 nm to about 780 nm, in a range of from about 70 percent to about 100 percent.
- the method includes contacting the interlayer with the second major surface and the third major surface.
- the method further includes joining the second major surface and the third major surface with the interlayer.
- Various embodiments further provide a vehicle.
- the vehicle includes a body defining an interior and an opening in communication with the interior.
- the vehicle further includes a glass laminate disposed in the opening.
- the glass laminate includes a first curved glass substrate including a first major surface and a second major surface opposing the first major surface.
- the glass laminate further includes a second curved glass substrate including a third major surface and a fourth major surface opposing the third major surface.
- the glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface.
- a first region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
- a second region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 380 nm to about 780 nm, in a range of from about 70 percent to about 100 percent.
- FIG. 1 is a top view of a glass laminate, in accordance with various embodiments.
- FIG. 2 is a sectional view of the glass laminate of FIG. 1 taken along line A-A, in accordance with various embodiments.
- FIG. 3 is a sectional view of another glass laminate, in accordance with various embodiments.
- FIG. 4 is a sectional view of yet another glass laminate, in accordance with various embodiments. DETAILED DESCRIPTION
- values expressed in a range format should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited.
- a range of“about 0.1% to about 5%” or“about 0.1% to 5%” should be interpreted to include not just about 0.1 % to about 5%, but also the individual values (e.g., 1%, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.1% to 0.5%, 1.1 % to 2.2%, 3.3% to 4.4%) within the indicated range.
- the acts can be carried out in any order without departing from the principles of the disclosure, except when a temporal or operational sequence is explicitly recited. Furthermore, specified acts can be carried out concurrently unless explicit claim language recites that they be carried out separately. For example, a claimed act of doing X and a claimed act of doing Y can be conducted simultaneously within a single operation, and the resulting process will fall within the literal scope of the claimed process. [0018]
- the term“about” as used herein can allow for a degree of variability in a value or range, for example, within 10%, within 5%, or within 1% of a stated value or of a stated limit of a range, and includes the exact stated value or range.
- substantially refers to a majority of, or mostly, as in at least about 50%, 60%, 70%, 80%, 90%, 95%, 96%, 97%, 98%, 99%, 99.5%, 99.9%, 99.99%, or at least about 99.999% or more, or 100%.
- Various embodiments according to the present disclosure relate to a glass laminate.
- the glass laminates described herein have discrete regions in which at least one region is adapted to have a high percentage of light in the infrared radiation range that is capable of being transmitted therethrough.
- the high percentage of light in the infrared radiation range that can be transmitted through the glass laminate can allow the glass laminate to be used in conjunction with a light detection and ranging (L1DAR) system.
- L1DAR light detection and ranging
- Conventional glass laminates may not be compatible with L1DAR systems as the materials used in these conventional glass laminates allow a comparatively low percentage of light in the infrared radiation range to transmit therethrough.
- FIG. 1 is a top view of glass laminate 100.
- Glass laminate 100 includes first region 102 and second region 104.
- First region 102 is adapted to have a high percent of transmission of light in the infrared range that is capable of being transmitted therethrough.
- first region 102 is adapted to have a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent, about 90 percent to about 99 percent, less than, equal to, or greater than about 70 percent, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91 , 92, 93, 94, 95, 96, 97, 98, 99, or about 100 percent.
- the light can have a wavelength in a range of from about 850 nm to about 5000 nm, about 900 nm to about 1550 nm, less than, equal to, or greater than about 800 nm, 850 nm, 900 nm, 1000 nm, 1500 nm, 1550 nm, 2000 nm, 3000 nm, 4000 nm, or about 5000 nm.
- Second region 104 is adapted to have a high percent of transmission of light in the visible range transmitted therethrough.
- second region 104 is adapted to have a percent transmission of light, having a wavelength in a range of from about 380 nm to about 780 nm, in a range of from about 70 percent to about 100 percent, about 80 percent to about 95 percent, about 85 percent to about 90 percent, less than, equal to, or greater than about 70 percent, 71 , 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, or about 100 percent.
- the light can have a wavelength in a range of from about 400 nm to about 700 nm, about 500 nm to about 600 nm, less than, equal to, or greater than about 380 nm, 390, 400, 410, 420, 430, 440, 450, 460, 470, 480, 490, 500, 510, 520, 530, 540, 550, 560, 570, 580, 590, 600, 610, 620,
- first region 102 is discussed as having a high percent transmission of light in the infrared range, it will be appreciated that first region 102 can have a percent transmission of light in the visible range that is substantially equal to that of second region 104.
- First region 102 and second region 104 can account for any amount of the total surface area of glass laminate 100.
- first region 102 can be in a range of from about 1 percent surface area to about 95 percent surface area of glass laminate 100, about 5 percent surface area to about 40 percent surface area, about 10 percent to about 25 percent, less than, equal to, or greater than about 1 percent surface area, 2, 3, 4, 5, 6, 7, 8, 9, 10, 1 1,
- Second region 104 can be in a range of from about 1 percent surface area to about 95 percent surface area of glass laminate 100, about 80 percent surface area to about 95 percent surface area, about 85 percent to about 90 percent, less than, equal to, or greater than about 1 percent surface area, 2, 3, 4, 5, 6, 7, 8,
- FIG. 2 is a sectional view of glass laminate 100 taken along line A-A of FIG.
- glass laminate 100 includes first curved glass substrate 106, second curved glass substrate 108, and interlayer 110 disposed therebetween. Although curved glass substrates 106 and 108 are shown, in other embodiments either substrate 106 or 108 may be straight or substantially free of any curve.
- First curved glass substrate 106 includes first major surface 112 and second major surface 114 opposing first major surface 112.
- Second curved glass substrate 108 includes third major surface 1 16 and opposing fourth major surface 118.
- Interlayer 110 includes fifth major surface 120, which is adjacent to second major surface 114.
- Interlayer 1 10 further includes sixth major surface 122 opposed from fifth major surface 120 and adjacent to third major surface 1 16.
- Glass laminate 100 can include a variety of different coatings or films attached to any of the surfaces described herein.
- film 124 which can help to reduce Fresnel loss on a surface, is applied to first major surface 112 and fourth major surface 118 in first region 102.
- film 124 can be applied to any other surface of glass laminate 100, including in second region 104.
- Another example of a film or coating that can be applied to glass laminate 100 is a film or coating adapted to at least partially block infrared radiation.
- An example of such a film or coating is film 126, which is adapted to at least partially block solar radiation or solar near infrared radiation.
- Film 126 can be applied to any other surface of glass laminate 100, but likely will not be located in second region 104 as this may reduce the percent of light in the infrared range that is able to be transmitted through second region 104.
- the films or coatings described herein can be adapted to form an image, which can be a picture or alphanumeric pattern.
- the film or coatings described herein can be an antireflective coating.
- first curved glass substrate 106 and second curved glass substrate 108 can independently include soda lime silicate glass, alkali aluminosilicate glass, alkali containing borosilicate glass, alkali aluminophosphosilicate glass, alkali aluminoborosilicate glass, or a mixture thereof.
- the soda lime silicate glass can be a low iron soda lime silicate glass in that it is substantially free of iron, iron oxide, or mixtures thereof.
- the substrate may allow for a high percentage of infrared radiation to pass therethrough.
- first curved glass substrate 106 and second curved glass substrate 108 can independently be in a range of from about 0.3 mm to about 5 mm, about 0.5 mm to about 3 mm, less than, equal to, or greater than about 0.3 mm, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1 , 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1 , 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3,
- first curved glass substrate 106 and second curved glass substrate 108 can be substantially the same or different.
- the outer ply has an outer ply thickness (t 0 ) and an inner ply has an inner ply thickness (ti) such that t 0 /ti is in a range from 1 to 20, or from 3 to 20, or from 3 to 15, or from 4 to 10, and like ratios, including intermediate values and ranges.
- first curved glass substrate 106 and second curved glass substrate 108 can independently be unstrengthened, annealed, or strengthened.
- the strengthened glass substrate may be strengthened to include a compressive stress that extends from a surface to a depth of compression or depth of compressive stress layer (DOL).
- the compressive stress at the surface is referred to as the surface CS.
- the CS regions are balanced by a central portion exhibiting a tensile stress.
- the stress crosses from a compressive stress to a tensile stress.
- the compressive stress and the tensile stress are provided herein as absolute values.
- the strengthened glass substrate may be strengthened in two or more steps to achieve a first partially strength level (i.e., strengthened to a degree that is a portion of the final strength level in terms of surface CS and DOL) and a final strength level.
- the strengthening process used to strengthen the strengthened glass substrate may include any one or combinations of a thermal strengthening process, a chemical strengthening process and a mechanical strengthening process.
- the strengthened glass substrate may be mechanically strengthened by utilizing a mismatch of the coefficient of thermal expansion between portions of the article to create a compressive stress region and a central region exhibiting a tensile stress.
- the strengthened glass substrate may be thermally strengthened by heating the glass to a temperature above the glass transition point and then rapidly quenching.
- the strengthened glass substrate may be chemically strengthened by ion exchange.
- ions at or near the surface of the glass substrate are replaced by - or exchanged with - larger ions having the same valence or oxidation state.
- ions in the surface layer of the article and the larger ions are monovalent alkali metal cations, such as Li + , Na + , K + , Rb + , and Cs + .
- monovalent cations in the surface layer may be replaced with monovalent cations other than alkali metal cations, such as Ag + or the like.
- the monovalent ions (or cations) exchanged into the glass substrate generate a stress. It should be understood that any alkali metal oxide containing inner glass ply can be chemically strengthened by an ion exchange process.
- a thickness of interlayer 110 is in a range of from about 0.30 mm to about 3 mm, about 0.38 mm to about 1.52 mm, less than, equal to, or greater than about 0.30 mm, 0.35, 0.38, 0.40, 0.45, 0.50, 0.55, 0.60, 0.65, 0.70, 0.75, 0.80, 0.85, 0.90, 0.95, 1.00, 1.05, 1.10, 1.15, 1.20, 1.25, 1.30, 1.35, 1.40, 1.45, 1.50, 1.52, 1.55,
- Interlayer 110 can include any suitable material including a polycarbonate, polyvinyl butyral, acoustic polyvinyl butyral, an ionomer, ethylene-vinyl acetate, a thermoplastic polyurethane, a polyester, polyethylene terephthalate, a polyacrylate, polymethyl methacrylate, polycarbonate, a cyclic olefin polymer, a polyester, a polyurethane, co-polymers thereof, ethylene -vinyl acetate, or a mixture thereof.
- interlayer 110 includes a plurality of materials.
- the materials of interlayer 110 located in first region 102 include an infrared transparent material adapted to have a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent, about 90 percent to about 99 percent, less than, equal to, or greater than about 70 percent, 71, 72, 73,
- the light can have a wavelength in a range of from about 850 nm to about 5000 nm, about 900 nm to about 1550 nm, less than, equal to, or greater than about 800 nm, 850 nm, 900 nm, 1000 nm, 1500 nm, 1550 nm, 2000 nm, 3000 nm, 4000 nm, 5000 nm, 1 pm, 2 pm, 3 pm, 4 pm, or about 5 pm.
- FIG. 3 is a sectional view of glass laminate 100A.
- Glass laminate 100A includes many of the same components as glass laminate 100. As shown in FIG. 3, however, glass laminate 100A includes infrared transparent material 130 located at first region 102 and disposed within first curved glass substrate 106.
- Infrared transparent material 130 can be any of the infrared transparent materials described herein or any mixture thereof.
- the portions of first curved glass substrate 106 that are located within second region 104 can include a glass material that is not transparent to infrared radiation such as soda lime silicate glass.
- Second curved glass substrate 108 can include a glass material that is substantially transparent to infrared radiation such as a soda lime silicate glass that is substantially free of iron, iron oxide, or mixtures thereof.
- Interlayer 110 can include any of the materials described herein.
- glass laminate 100A may have a higher percentage of infrared radiation transmitted having a wavelength in a range of from about 900 nm to about 1000 nm than to infrared radiation transmitted having a wavelength of about 1550 nm.
- FIG. 4 is a sectional view of glass laminate 100B.
- Glass laminate 100B includes many of the same components as glass laminate 100 and 100A. As shown in FIG. 4, however, glass laminate 100B includes infrared transparent material 130 located at first region 102 and disposed within first curved glass substrate 106 and interlayer 1 10.
- the portions of first curved glass substrate 106 that are located within second region 104 can include a glass material that is not transparent to infrared radiation such as soda lime silicate glass.
- Second curved glass substrate 108 can include a glass material that is substantially transparent to infrared radiation such as a soda lime silicate glass that is substantially free of iron, iron oxide, or mixtures thereof.
- Sections of interlayer 110 located at second region 104 can include any of the interlayer materials described herein. Because the section of interlayer 110 located at first region 102 includes infrared transparent material 130, infrared radiation of any wavelength can be transmitted therethrough.
- First region 102 of any of glass laminates 100, 100A, or 100B described herein can be directly attached to, or in communication with a L1DAR system.
- L1DAR can refer to a remote sensing method that uses light in the form of a pulsed laser to measure ranges to the Earth. These light pulses generate precise, three- dimensional information about the shape of an object that it contacts and its surface characteristics. Examples of two types of L1DAR are topographic and bathymetric. Topographic L1DAR can use a near- infrared laser to map the land, while bathymetric L1DAR uses water-penetrating green light to also measure seafloor and riverbed elevations.
- a L1DAR instrument can include a laser, a scanner, and a
- LIDAR can be useful for autonomous vehicles. This is because LIDAR can quickly and accurately map an environment surrounding the autonomous vehicle, which the vehicle can use to navigate.
- LIDARs for autonomous vehicles are mounted on a roof-top.
- the LIDAR can be subjected to rock strikes and contamination from the environment.
- the ability of glass laminate 100, 100 A, and 100B to allow for a high percentage of infrared transmission to pass through it at first region 102 allows for the LIDAR to be moved inside the vehicle and placed in optical communication with first region 102.
- the LIDAR can be placed in the interior of the vehicle and in contact, and/or in communication, with first region 102.
- first region 102 and LIDAR can be located proximate to a rearview mirror so that the LIDAR minimally impacts a driver’s field of vision.
- Reasons to locate the LIDAR in the interior of the vehicle include mitigating the risk of damage caused by the elements, if the LIDAR is placed outside of the vehicle.
- placing the LIDAR inside the vehicle can help to prevent LIDAR from affecting the aerodynamics and aesthetics of the vehicle.
- the ability to clean the windshield easily can help to ensure that the LIDAR has a clean field of vision.
- glass laminate 100, 100A, and 100B are described as a windshield, it can be any glass component of a vehicle including a rear window, side window, moonroof, or headlight cover.
- Glass laminate 100, 100A, or 100B can be formed according to many suitable methods.
- interlayer 110 can be formed to include at least one infrared transparent material 130.
- Interlayer 110 can then be contacted with second major surface 114 of first glass substrate 106 and third major surface 116 of second glass substrate. Interlayer 110 is then joined to the respective surfaces to form glass laminate 100.
- Glass laminate 100A and 100B can be formed by contacting interlayer 110 with second major surface 114 of first glass substrate 106 and third major surface 116 of second glass substrate. Interlayer 110 is then joined to the respective surfaces. Unlike interlayer 110 of glass laminate 100, interlayer 110 of glass substrates 100A and 100B does not need to include infrared transparent material 130. However, in some embodiments, interlayer 110 can include infrared transparent material 130.
- a void is formed.
- the void can extend through first glass substrate 106, interlayer 110, or both. If the void extends only through first glass substrate 106, glass laminate 100A will be formed. If the void extends through both first glass substrate 106 and interlayer 110, glass laminate 100B will be formed.
- infrared transparent material 130 is deposited in the void.
- Infrared transparent material 130 can be deposited in the void as a powder, which can then be fused to form the final infrared material 130.
- Infrared transparent material 130 can also be deposited in the void as a slurry, which can be cured or polymerized therein to form the final infrared transparent material 130.
- infrared transparent material 130 can deposited in the void through an additive manufacturing process.
- Embodiment 1 provides a glass laminate comprising:
- a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface
- a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface
- a first region having a percent transmission of light having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent;
- Embodiment 2 provides the glass laminate of Embodiment 1, wherein the first region has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 90 percent to about 99 percent.
- Embodiment 3 provides the glass laminate of any one of Embodiments 1 or 2, wherein the first region has a percent transmission of light, having a wavelength in a range of from about 900 nm to about 1550 nm, in a range of from about 70 percent to about 100 percent.
- Embodiment 4 provides the glass laminate of any one of Embodiments 1 -3, wherein the first region has a percent transmission of light, having a wavelength in a range of from about 900 nm to about 1550 nm, in a range of from about 90 percent to about 99 percent.
- Embodiment 5 provides the glass laminate of any one of Embodiments 1 -4, wherein the first curved glass substrate and the second curved glass substrate independently comprise soda lime silicate glass, alkali aluminosilicate glass, alkali containing boro silicate glass, alkali aluminophosphosilicate glass, alkali ahiminohoro silicate glass, or a mixture thereof.
- Embodiment 6 provides the glass laminate of Embodiment 5, wherein the soda lime silicate glass is substantially free of iron, iron oxide, or mixtures thereof.
- Embodiment 7 provides the glass laminate of any one of Embodiments 1 -6, wherein a thickness of the first curved glass substrate and the second curved glass substrate are independently in a range of from about 0.3 mm to about 5 mm.
- Embodiment 8 provides the glass laminate of any one of Embodiments 1 -7, wherein a thickness of the first curved glass substrate and the second curved glass substrate are independently in a range of from about 0.5 mm to about 3 mm.
- Embodiment 9 provides the glass laminate of any one of Embodiments 1 -8, wherein a thickness of the first curved glass substrate and the second curved glass substrate are different.
- Embodiment 10 provides the glass laminate of any one of Embodiments 1-9, wherein a thickness of the interlayer is in a range of from about 0.30 mm to about 3mm.
- Embodiment 11 provides the glass laminate of any one of Embodiments 1-10, wherein a thickness of the interlayer is in a range of from about 0.38 mm to about 1.52 mm.
- Embodiment 12 provides the glass laminate of any one of Embodiments 1-1 1, wherein the interlayer comprises a polycarbonate, polyvinyl butyral, acoustic polyvinyl butyral, an ionomer, ethylene -vinyl acetate, a thermoplastic polyurethane, a polyester, polyethylene terephthalate, or a mixture thereof.
- the interlayer comprises a polycarbonate, polyvinyl butyral, acoustic polyvinyl butyral, an ionomer, ethylene -vinyl acetate, a thermoplastic polyurethane, a polyester, polyethylene terephthalate, or a mixture thereof.
- Embodiment 13 provides the glass laminate of any one of Embodiments 1-12, wherein the interlayer, the first glass substrate, or both comprise an infrared transparent material.
- Embodiment 14 provides the glass laminate of Embodiment 13, wherein the infrared transparent material comprises, a polyacrylate, polymethyl methacrylate, polycarbonate, a cyclic olefin polymer, a polyester, a polyurethane, co-polymers thereof, ethylene -vinyl acetate, or mixtures thereof.
- the infrared transparent material comprises, a polyacrylate, polymethyl methacrylate, polycarbonate, a cyclic olefin polymer, a polyester, a polyurethane, co-polymers thereof, ethylene -vinyl acetate, or mixtures thereof.
- Embodiment 15 provides the glass laminate of Embodiment 14, wherein the infrared transparent material has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
- Embodiment 16 provides the glass laminate of any one of Embodiments 13-
- the infrared transparent material has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 90 percent to about 99 percent.
- Embodiment 17 provides the glass laminate of any one of Embodiments 13-
- the infrared transparent material has a percent transmission of light, having a wavelength in a range of from about 900 nm to about 1550 nm, in a range of from about 70 percent to about 100 percent.
- Embodiment 18 provides the glass laminate of any one of Embodiments 13-
- the infrared transparent material has a percent transmission of light, having a wavelength in a range of from about 900 nm to about 1550 nm, in a range of from about 90 percent to about 99 percent.
- Embodiment 19 provides the glass laminate of any one of Embodiments 13-
- the interlayer comprises plurality of materials and at least one of the plurality of materials is the infrared transparent material.
- Embodiment 20 provides the glass laminate of any one of Embodiments 13-
- the first curved glass substrate comprises a plurality of materials and at least one of the plurality of materials is the infrared transparent material.
- Embodiment 21 provides the glass laminate of any one of Embodiments 13-
- each of the first curved glass substrate and the interlayer independently comprise a plurality of materials and at least one of the plurality of materials is the infrared transparent material.
- Embodiment 22 provides the glass laminate of clam 21, wherein the infrared transparent material of the first curved glass substrate and the interlayer are substantially the same material.
- Embodiment 23 provides the glass laminate of any one of Embodiments 13-
- the infrared transparent material comprises ethylene-vinyl acetate.
- Embodiment 24 provides the glass laminate of any one of Embodiments 13-
- the infrared transparent material is located at least partially within the first region of the glass laminate.
- Embodiment 25 provides the glass laminate of any one of Embodiments 1-24, wherein the second region is in a range of from about 1 percent surface area to about 95 percent surface area of the glass laminate.
- Embodiment 26 provides the glass laminate of any one of Embodiments 1-25, wherein the second region is in a range of from about 80 percent surface area to about 95 percent surface area of the glass laminate.
- Embodiment 27 provides the glass laminate of any one of Embodiments 1-26, wherein the first region is in a range of from 1 percent surface area to about 40 percent surface area of the glass laminate.
- Embodiment 28 provides the glass laminate of any one of Embodiments 1-27, wherein the first region is in a range of from about 5 percent surface area to about 15 percent surface area of the glass laminate.
- Embodiment 29 provides the glass laminate of any one of Embodiments 1-28, further comprising a film, coating, or interlayer adapted to at least partially block solar radiation, solar near infrared radiation, or infrared radiation applied to the first major surface, second major surface, the interlayer, the third major surface, the fourth major surface, or a combination thereof.
- Embodiment 30 provides the glass laminate of Embodiment 29, wherein the film, coating, or interlayer adapted to at least partially block solar radiation or infrared radiation is located at the second region.
- Embodiment 31 provides the glass laminate of any one of Embodiments 1-30, further comprising an anti-reflective coating applied to the first major surface, the fourth major surface, or both.
- Embodiment 32 provides the glass laminate of Embodiment 31 , wherein the anti-reflective coating is located at the first region.
- Embodiment 33 provides the glass laminate of any one of Embodiments 1-32, further comprising a light detection and ranging system attached to or in communication with the glass laminate at the first region.
- Embodiment 34 provides a glass laminate structure comprising:
- a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface
- a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface
- the interlayer comprises plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
- Embodiment 35 provides a glass laminate structure comprising:
- a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface
- a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface
- the first curved glass substrate comprises plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
- Embodiment 36 provides a glass laminate structure comprising:
- a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface
- a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface; and an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface,
- first curved glass substrate and the interlayer independently comprise a plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
- Embodiment 37 provides a method of making the glass laminate of any one of
- Embodiments 13-36 the method comprising:
- Embodiment 38 provides the method of Embodiment 37, further comprising: removing at least a portion of the first curved glass substrate extending from the first major surface to the second major surface to form a void; and
- Embodiment 39 provides the method of any one of Embodiments 37 or 38, further comprising:
- Embodiment 40 provides the method of any one of clams 38 or 39, wherein the infrared transparent material is deposited in the void by additive manufacturing.
- Embodiment 41 provides the method of any one of Embodiments 38-40, wherein the infrared material is deposited in the void as a powder.
- Embodiment 42 provides the method of Embodiment 41, further comprising fusing the powder.
- Embodiment 43 provides a glass laminate formed according to the method of any one of Embodiments 37-42.
- Embodiment 44 provides a vehicle comprising:
- a body defining an interior and an opening in communication with the interior; and the glass laminate of any one of Embodiments 1 -43 disposed in the opening.
- Embodiment 45 provides a method of using a light detection and ranging system, the method comprising: transmiting laser light through the first region of the glass laminate of any one of Embodiments 1 -44;
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- Joining Of Glass To Other Materials (AREA)
Abstract
Various embodiments disclosed relate to a glass laminate (100). The glass laminate (100) includes a first curved glass substrate having a first and a second major surface and a second curved glass substrate having a third and fourth major surface. The glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface. A first region (102) of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 microns, in a range of from about 70 percent to about 100 percent. A second region (104) of the glass substrate has a percent transmission of light having a wavelength in a range of from about 380 nm to about 780 nm, in a range of from about 70 percent to about 100 percent.
Description
GLASS LAMINATE AND METHODS OF MANUFACTURING
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of priority under 35 U.S.C. § 119 of U.S.
Provisional Application Serial No. 62/834686 filed on April 16, 2019 the content of which is relied upon and incorporated herein by reference in its entirety.
BACKGROUND
[0002] Automobiles can include one or more glass laminate structures. It is desirable for the glass laminate structures to have a high percent of transmission of light having various wavelengths in the visible spectrum. It can further be desirable for the glass laminate structures to selectively allow light having a wavelength outside of the visible spectrum to be able to pass through the glass laminate.
SUMMARY OF THE DISCLOSURE
[0003] Various embodiments disclosed relate to a glass laminate. The glass laminate includes a first curved glass substrate including a first major surface and a second major surface opposing the first major surface. The glass laminate further includes a second curved glass substrate including a third major surface and a fourth major surface opposing the third major surface. The glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface. A first region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent. A second region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 380 nm to about 780 nm, in a range of from about 70 percent to about 100 percent.
[0004] Various embodiments disclosed relate to a glass laminate. The glass laminate includes a first curved glass substrate including a first major surface and a second major surface opposing the first major surface. The glass laminate further includes a second curved glass substrate including a third major surface and a fourth major surface opposing the third major surface. The glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major
surface and the third major surface. The interlayer includes a plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
[0005] Various embodiments disclosed relate to a glass laminate. The glass laminate includes a first curved glass substrate including a first major surface and a second major surface opposing the first major surface. The glass laminate further includes a second curved glass substrate including a third major surface and a fourth major surface opposing the third major surface. The glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface. The first curved glass substrate includes a plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
[0006] Various embodiments disclosed relate to a glass laminate. The glass laminate includes a first curved glass substrate including a first major surface and a second major surface opposing the first major surface. The glass laminate further includes a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface. The glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface. The first curved glass substrate and the interlayer independently include a plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
[0007] Various embodiments disclosed relate to a method of making a glass laminate.
The glass laminate includes a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface. The glass laminate further includes a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface. The glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface. A first region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 800 nm to about
5 mih, in a range of from about 70 percent to about 100 percent. A second region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 380 nm to about 780 nm, in a range of from about 70 percent to about 100 percent. The method includes contacting the interlayer with the second major surface and the third major surface. The method further includes joining the second major surface and the third major surface with the interlayer.
[0008] Various embodiments further provide a vehicle. The vehicle includes a body defining an interior and an opening in communication with the interior. The vehicle further includes a glass laminate disposed in the opening. The glass laminate includes a first curved glass substrate including a first major surface and a second major surface opposing the first major surface. The glass laminate further includes a second curved glass substrate including a third major surface and a fourth major surface opposing the third major surface. The glass laminate further includes an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface. A first region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent. A second region of the glass substrate has a percent transmission of light, having a wavelength in a range of from about 380 nm to about 780 nm, in a range of from about 70 percent to about 100 percent.
BRIEF DESCRIPTION OF THE FIGURES
[0009] The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
[0010] FIG. 1 is a top view of a glass laminate, in accordance with various embodiments.
[0011] FIG. 2 is a sectional view of the glass laminate of FIG. 1 taken along line A-A, in accordance with various embodiments.
[0012] FIG. 3 is a sectional view of another glass laminate, in accordance with various embodiments.
[0013] FIG. 4 is a sectional view of yet another glass laminate, in accordance with various embodiments.
DETAILED DESCRIPTION
[0014] Reference will now be made in detail to certain embodiments of the disclosed subject matter, examples of which are illustrated in part in the accompanying drawings.
While the disclosed subject matter will be described in conjunction with the enumerated claims, it will be understood that the exemplified subject matter is not intended to limit the claims to the disclosed subject matter.
[0015] Throughout this document, values expressed in a range format should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. For example, a range of“about 0.1% to about 5%” or“about 0.1% to 5%” should be interpreted to include not just about 0.1 % to about 5%, but also the individual values (e.g., 1%, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.1% to 0.5%, 1.1 % to 2.2%, 3.3% to 4.4%) within the indicated range. The statement“about X to Y” has the same meaning as“about X to about Y,” unless indicated otherwise. Likewise, the statement“about X, Y, or about Z” has the same meaning as“about X, about Y, or about Z,” unless indicated otherwise.
[0016] In this document, the terms“a,”“an,” or“the” are used to include one or more than one unless the context clearly dictates otherwise. The term“or” is used to refer to a nonexclusive“or” unless otherwise indicated. The statement“at least one of A and B” has the same meaning as“A, B, or A and B.” In addition, it is to be understood that the phraseology or terminology employed herein, and not otherwise defined, is for the purpose of description only and not of limitation. Any use of section headings is intended to aid reading of the document and is not to be interpreted as limiting; information that is relevant to a section heading may occur within or outside of that particular section
[0017] In the methods described herein, the acts can be carried out in any order without departing from the principles of the disclosure, except when a temporal or operational sequence is explicitly recited. Furthermore, specified acts can be carried out concurrently unless explicit claim language recites that they be carried out separately. For example, a claimed act of doing X and a claimed act of doing Y can be conducted simultaneously within a single operation, and the resulting process will fall within the literal scope of the claimed process.
[0018] The term“about” as used herein can allow for a degree of variability in a value or range, for example, within 10%, within 5%, or within 1% of a stated value or of a stated limit of a range, and includes the exact stated value or range.
[0019] The term“substantially” as used herein refers to a majority of, or mostly, as in at least about 50%, 60%, 70%, 80%, 90%, 95%, 96%, 97%, 98%, 99%, 99.5%, 99.9%, 99.99%, or at least about 99.999% or more, or 100%.
[0020] Various embodiments according to the present disclosure relate to a glass laminate. The glass laminates described herein have discrete regions in which at least one region is adapted to have a high percentage of light in the infrared radiation range that is capable of being transmitted therethrough. The high percentage of light in the infrared radiation range that can be transmitted through the glass laminate can allow the glass laminate to be used in conjunction with a light detection and ranging (L1DAR) system.
Conventional glass laminates may not be compatible with L1DAR systems as the materials used in these conventional glass laminates allow a comparatively low percentage of light in the infrared radiation range to transmit therethrough.
[0021] FIG. 1 is a top view of glass laminate 100. Glass laminate 100 includes first region 102 and second region 104. First region 102 is adapted to have a high percent of transmission of light in the infrared range that is capable of being transmitted therethrough. For example, according to various embodiments, first region 102 is adapted to have a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent, about 90 percent to about 99 percent, less than, equal to, or greater than about 70 percent, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91 , 92, 93, 94, 95, 96, 97, 98, 99, or about 100 percent. According to various embodiments, the light can have a wavelength in a range of from about 850 nm to about 5000 nm, about 900 nm to about 1550 nm, less than, equal to, or greater than about 800 nm, 850 nm, 900 nm, 1000 nm, 1500 nm, 1550 nm, 2000 nm, 3000 nm, 4000 nm, or about 5000 nm.
[0022] Second region 104 is adapted to have a high percent of transmission of light in the visible range transmitted therethrough. For example, second region 104 is adapted to have a percent transmission of light, having a wavelength in a range of from about 380 nm to about 780 nm, in a range of from about 70 percent to about 100 percent, about 80 percent to about 95 percent, about 85 percent to about 90 percent, less than, equal to, or greater than about 70 percent, 71 , 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92,
93, 94, 95, 96, 97, 98, 99, or about 100 percent. According to various embodiments the light can have a wavelength in a range of from about 400 nm to about 700 nm, about 500 nm to about 600 nm, less than, equal to, or greater than about 380 nm, 390, 400, 410, 420, 430, 440, 450, 460, 470, 480, 490, 500, 510, 520, 530, 540, 550, 560, 570, 580, 590, 600, 610, 620,
630, 640, 650, 660, 670, 680, 690, 700, 710, 720, 730, 740, 750, 760, 770, or about 780 nm. Although first region 102 is discussed as having a high percent transmission of light in the infrared range, it will be appreciated that first region 102 can have a percent transmission of light in the visible range that is substantially equal to that of second region 104.
[0023] First region 102 and second region 104 can account for any amount of the total surface area of glass laminate 100. For example, first region 102 can be in a range of from about 1 percent surface area to about 95 percent surface area of glass laminate 100, about 5 percent surface area to about 40 percent surface area, about 10 percent to about 25 percent, less than, equal to, or greater than about 1 percent surface area, 2, 3, 4, 5, 6, 7, 8, 9, 10, 1 1,
12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36,
37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61,
62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86,
87, 88, 89, 90, 91, 92, 93, 94, or about 95 percent surface area. Second region 104 can be in a range of from about 1 percent surface area to about 95 percent surface area of glass laminate 100, about 80 percent surface area to about 95 percent surface area, about 85 percent to about 90 percent, less than, equal to, or greater than about 1 percent surface area, 2, 3, 4, 5, 6, 7, 8,
9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31 , 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51 , 52, 53, 54, 55, 56, 57, 58,
59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83,
84, 85, 86, 87, 88, 89, 90, 91 , 92, 93, 94, or about 95 percent surface area.
[0024] FIG. 2 is a sectional view of glass laminate 100 taken along line A-A of FIG.
1. As shown in FIG. 2, glass laminate 100 includes first curved glass substrate 106, second curved glass substrate 108, and interlayer 110 disposed therebetween. Although curved glass substrates 106 and 108 are shown, in other embodiments either substrate 106 or 108 may be straight or substantially free of any curve. First curved glass substrate 106 includes first major surface 112 and second major surface 114 opposing first major surface 112. Second curved glass substrate 108 includes third major surface 1 16 and opposing fourth major surface 118. Interlayer 110 includes fifth major surface 120, which is adjacent to second major surface
114. Interlayer 1 10 further includes sixth major surface 122 opposed from fifth major surface 120 and adjacent to third major surface 1 16.
[0025] Glass laminate 100, can include a variety of different coatings or films attached to any of the surfaces described herein. For example, as shown in FIG. 2, film 124, which can help to reduce Fresnel loss on a surface, is applied to first major surface 112 and fourth major surface 118 in first region 102. In further embodiments, film 124 can be applied to any other surface of glass laminate 100, including in second region 104. Another example of a film or coating that can be applied to glass laminate 100 is a film or coating adapted to at least partially block infrared radiation. An example of such a film or coating is film 126, which is adapted to at least partially block solar radiation or solar near infrared radiation.
Film 126 can be applied to any other surface of glass laminate 100, but likely will not be located in second region 104 as this may reduce the percent of light in the infrared range that is able to be transmitted through second region 104. According to various embodiments, the films or coatings described herein can be adapted to form an image, which can be a picture or alphanumeric pattern. According to further embodiments, the film or coatings described herein can be an antireflective coating.
[0026] According to various embodiments, first curved glass substrate 106 and second curved glass substrate 108 can independently include soda lime silicate glass, alkali aluminosilicate glass, alkali containing borosilicate glass, alkali aluminophosphosilicate glass, alkali aluminoborosilicate glass, or a mixture thereof.
[0027] According to various embodiments of the present disclosure, the soda lime silicate glass can be a low iron soda lime silicate glass in that it is substantially free of iron, iron oxide, or mixtures thereof. In embodiments of any glass substrate including these low iron soda lime silicate glasses, the substrate may allow for a high percentage of infrared radiation to pass therethrough.
[0028] The thickness of first curved glass substrate 106 and second curved glass substrate 108 can independently be in a range of from about 0.3 mm to about 5 mm, about 0.5 mm to about 3 mm, less than, equal to, or greater than about 0.3 mm, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1 , 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1 , 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3,
3.1 , 3.2, 3.3, 3.4, 3.5, 3.6, 3.7, 3.8, 3.9, 4, 4.1, 4.2, 4.3, 4.4, 4.5, 4.6, 4.7, 4.8, 4.9, or about 5 mm. According to various embodiments, the thickness of first curved glass substrate 106 and second curved glass substrate 108 can be substantially the same or different.
[0029] In one or more embodiments, the outer ply has an outer ply thickness (t0) and an inner ply has an inner ply thickness (ti) such that t0/ti is in a range from 1 to 20, or from 3 to 20, or from 3 to 15, or from 4 to 10, and like ratios, including intermediate values and ranges.
[0030] According to various embodiments of the present disclosure, first curved glass substrate 106 and second curved glass substrate 108 can independently be unstrengthened, annealed, or strengthened. Where the first curved glass substrate 106 and/or second curved glass substrate 108 is a strengthened glass substrate, the strengthened glass substrate may be strengthened to include a compressive stress that extends from a surface to a depth of compression or depth of compressive stress layer (DOL). The compressive stress at the surface is referred to as the surface CS. The CS regions are balanced by a central portion exhibiting a tensile stress. At the DOL, the stress crosses from a compressive stress to a tensile stress. The compressive stress and the tensile stress are provided herein as absolute values.
[0031] In one or more embodiments, the strengthened glass substrate may be strengthened in two or more steps to achieve a first partially strength level (i.e., strengthened to a degree that is a portion of the final strength level in terms of surface CS and DOL) and a final strength level. In one or more embodiments, the strengthening process used to strengthen the strengthened glass substrate may include any one or combinations of a thermal strengthening process, a chemical strengthening process and a mechanical strengthening process.
[0032] In one or more embodiments, the strengthened glass substrate may be mechanically strengthened by utilizing a mismatch of the coefficient of thermal expansion between portions of the article to create a compressive stress region and a central region exhibiting a tensile stress. In some embodiments, the strengthened glass substrate may be thermally strengthened by heating the glass to a temperature above the glass transition point and then rapidly quenching.
[0033] In various embodiments of the present disclosure, the strengthened glass substrate may be chemically strengthened by ion exchange. In the ion exchange process, ions at or near the surface of the glass substrate are replaced by - or exchanged with - larger ions having the same valence or oxidation state. In embodiments in which the strengthened glass substrate comprises an alkali aluminosilicate glass, ions in the surface layer of the article and the larger ions are monovalent alkali metal cations, such as Li+, Na+, K+, Rb+, and Cs+.
Alternatively, monovalent cations in the surface layer may be replaced with monovalent cations other than alkali metal cations, such as Ag+ or the like. In such embodiments, the monovalent ions (or cations) exchanged into the glass substrate generate a stress. It should be understood that any alkali metal oxide containing inner glass ply can be chemically strengthened by an ion exchange process.
[0034] According to various embodiments, a thickness of interlayer 110 is in a range of from about 0.30 mm to about 3 mm, about 0.38 mm to about 1.52 mm, less than, equal to, or greater than about 0.30 mm, 0.35, 0.38, 0.40, 0.45, 0.50, 0.55, 0.60, 0.65, 0.70, 0.75, 0.80, 0.85, 0.90, 0.95, 1.00, 1.05, 1.10, 1.15, 1.20, 1.25, 1.30, 1.35, 1.40, 1.45, 1.50, 1.52, 1.55,
1.60, 1.65, 1.70, 1.75, 1.80, 1.85, 1.90, 1.95, 2.00, 2.05, 2.10, 2.15, 2.20, 2.25, 2.30, 2.35,
2.40, 2.45, 2.50, 2.52, 2.55, 2.60, 2.65, 2.70, 2.75, 2.80, 2.85, 2.90, 2.95, or about 3.00 mm.
Interlayer 110 can include any suitable material including a polycarbonate, polyvinyl butyral, acoustic polyvinyl butyral, an ionomer, ethylene-vinyl acetate, a thermoplastic polyurethane, a polyester, polyethylene terephthalate, a polyacrylate, polymethyl methacrylate, polycarbonate, a cyclic olefin polymer, a polyester, a polyurethane, co-polymers thereof, ethylene -vinyl acetate, or a mixture thereof.
[0035] As shown in FIG. 2, interlayer 110 includes a plurality of materials. The materials of interlayer 110 located in first region 102 include an infrared transparent material adapted to have a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent, about 90 percent to about 99 percent, less than, equal to, or greater than about 70 percent, 71, 72, 73,
74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91 , 92, 93, 94, 95, 96, 97, 98, 99, or about 100 percent. According to various embodiments, the light can have a wavelength in a range of from about 850 nm to about 5000 nm, about 900 nm to about 1550 nm, less than, equal to, or greater than about 800 nm, 850 nm, 900 nm, 1000 nm, 1500 nm, 1550 nm, 2000 nm, 3000 nm, 4000 nm, 5000 nm, 1 pm, 2 pm, 3 pm, 4 pm, or about 5 pm. Examples of suitable infrared transparent materials include, a polyacrylate, polymethyl methacrylate, a polycarbonate, a cyclic olefin polymer, a polyester, a polyurethane, co-polymers thereof, ethylene -vinyl acetate, or mixtures thereof. The balance of interlayer 110, can include the same materials, but can also include materials that are not transparent to infrared radiation to the same degree.
[0036] FIG. 3 is a sectional view of glass laminate 100A. Glass laminate 100A includes many of the same components as glass laminate 100. As shown in FIG. 3, however, glass laminate 100A includes infrared transparent material 130 located at first region 102 and disposed within first curved glass substrate 106. Infrared transparent material 130 can be any of the infrared transparent materials described herein or any mixture thereof. In the embodiment shown in FIG. 3, the portions of first curved glass substrate 106 that are located within second region 104 can include a glass material that is not transparent to infrared radiation such as soda lime silicate glass. Second curved glass substrate 108 can include a glass material that is substantially transparent to infrared radiation such as a soda lime silicate glass that is substantially free of iron, iron oxide, or mixtures thereof. Interlayer 110 can include any of the materials described herein. In embodiments where interlayer 110 includes polyvinyl butyral, glass laminate 100A may have a higher percentage of infrared radiation transmitted having a wavelength in a range of from about 900 nm to about 1000 nm than to infrared radiation transmitted having a wavelength of about 1550 nm.
[0037] FIG. 4 is a sectional view of glass laminate 100B. Glass laminate 100B includes many of the same components as glass laminate 100 and 100A. As shown in FIG. 4, however, glass laminate 100B includes infrared transparent material 130 located at first region 102 and disposed within first curved glass substrate 106 and interlayer 1 10. In the embodiment shown in FIG. 4, the portions of first curved glass substrate 106 that are located within second region 104 can include a glass material that is not transparent to infrared radiation such as soda lime silicate glass. Second curved glass substrate 108 can include a glass material that is substantially transparent to infrared radiation such as a soda lime silicate glass that is substantially free of iron, iron oxide, or mixtures thereof. Sections of interlayer 110 located at second region 104 can include any of the interlayer materials described herein. Because the section of interlayer 110 located at first region 102 includes infrared transparent material 130, infrared radiation of any wavelength can be transmitted therethrough.
[0038] First region 102 of any of glass laminates 100, 100A, or 100B described herein can be directly attached to, or in communication with a L1DAR system. As understood, L1DAR can refer to a remote sensing method that uses light in the form of a pulsed laser to measure ranges to the Earth. These light pulses generate precise, three- dimensional information about the shape of an object that it contacts and its surface characteristics. Examples of two types of L1DAR are topographic and bathymetric.
Topographic L1DAR can use a near- infrared laser to map the land, while bathymetric L1DAR uses water-penetrating green light to also measure seafloor and riverbed elevations.
[0039] A L1DAR instrument can include a laser, a scanner, and a
specialized GPS receiver. Airplanes and helicopters are commonly used for acquiring L1DAR data over broad areas. However, it can also be desirable to include LIDAR in an automobile. In the context of an automobile, LIDAR can be useful for autonomous vehicles. This is because LIDAR can quickly and accurately map an environment surrounding the autonomous vehicle, which the vehicle can use to navigate.
[0040] Conventionally, LIDARs for autonomous vehicles are mounted on a roof-top.
This is because of the visibility afforded to the LIDAR. But, mounting the LIDAR units on the roof-top exposes it to damage and wear from the elements. For example, the LIDAR can be subjected to rock strikes and contamination from the environment. However, the ability of glass laminate 100, 100 A, and 100B to allow for a high percentage of infrared transmission to pass through it at first region 102 allows for the LIDAR to be moved inside the vehicle and placed in optical communication with first region 102. For example, in embodiments where glass laminate 100, 100A, or 100B are a windshield, the LIDAR can be placed in the interior of the vehicle and in contact, and/or in communication, with first region 102. According to various embodiments, first region 102 and LIDAR can be located proximate to a rearview mirror so that the LIDAR minimally impacts a driver’s field of vision. Reasons to locate the LIDAR in the interior of the vehicle include mitigating the risk of damage caused by the elements, if the LIDAR is placed outside of the vehicle. Furthermore, placing the LIDAR inside the vehicle can help to prevent LIDAR from affecting the aerodynamics and aesthetics of the vehicle. Furthermore, the ability to clean the windshield easily (e.g., with wipers) can help to ensure that the LIDAR has a clean field of vision. Although glass laminate 100, 100A, and 100B are described as a windshield, it can be any glass component of a vehicle including a rear window, side window, moonroof, or headlight cover.
[0041] Glass laminate 100, 100A, or 100B can be formed according to many suitable methods. For example, interlayer 110 can be formed to include at least one infrared transparent material 130. Interlayer 110 can then be contacted with second major surface 114 of first glass substrate 106 and third major surface 116 of second glass substrate. Interlayer 110 is then joined to the respective surfaces to form glass laminate 100.
[0042] Glass laminate 100A and 100B can be formed by contacting interlayer 110 with second major surface 114 of first glass substrate 106 and third major surface 116 of
second glass substrate. Interlayer 110 is then joined to the respective surfaces. Unlike interlayer 110 of glass laminate 100, interlayer 110 of glass substrates 100A and 100B does not need to include infrared transparent material 130. However, in some embodiments, interlayer 110 can include infrared transparent material 130.
[0043] After interlayer 110 is joined to the respective surfaces, a void is formed. The void can extend through first glass substrate 106, interlayer 110, or both. If the void extends only through first glass substrate 106, glass laminate 100A will be formed. If the void extends through both first glass substrate 106 and interlayer 110, glass laminate 100B will be formed.
[0044] After the void is formed, infrared transparent material 130 is deposited in the void. Infrared transparent material 130 can be deposited in the void as a powder, which can then be fused to form the final infrared material 130. Infrared transparent material 130 can also be deposited in the void as a slurry, which can be cured or polymerized therein to form the final infrared transparent material 130. Alternatively, infrared transparent material 130 can deposited in the void through an additive manufacturing process.
Additional Embodiments.
[0045] The following exemplary embodiments are provided, the numbering of which is not to be construed as designating levels of importance:
[0046] Embodiment 1 provides a glass laminate comprising:
a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface;
a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface;
an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface,
a first region having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent; and
a second region having a percent transmission of light, having a wavelength in a range of from about 380 nm to about 780 nm, in a range of from about 70 percent to about 100 percent.
[0047] Embodiment 2 provides the glass laminate of Embodiment 1, wherein the first region has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 90 percent to about 99 percent.
[0048] Embodiment 3 provides the glass laminate of any one of Embodiments 1 or 2, wherein the first region has a percent transmission of light, having a wavelength in a range of from about 900 nm to about 1550 nm, in a range of from about 70 percent to about 100 percent.
[0049] Embodiment 4 provides the glass laminate of any one of Embodiments 1 -3, wherein the first region has a percent transmission of light, having a wavelength in a range of from about 900 nm to about 1550 nm, in a range of from about 90 percent to about 99 percent.
[0050] Embodiment 5 provides the glass laminate of any one of Embodiments 1 -4, wherein the first curved glass substrate and the second curved glass substrate independently comprise soda lime silicate glass, alkali aluminosilicate glass, alkali containing boro silicate glass, alkali aluminophosphosilicate glass, alkali ahiminohoro silicate glass, or a mixture thereof.
[0051] Embodiment 6 provides the glass laminate of Embodiment 5, wherein the soda lime silicate glass is substantially free of iron, iron oxide, or mixtures thereof.
[0052] Embodiment 7 provides the glass laminate of any one of Embodiments 1 -6, wherein a thickness of the first curved glass substrate and the second curved glass substrate are independently in a range of from about 0.3 mm to about 5 mm.
[0053] Embodiment 8 provides the glass laminate of any one of Embodiments 1 -7, wherein a thickness of the first curved glass substrate and the second curved glass substrate are independently in a range of from about 0.5 mm to about 3 mm.
[0054] Embodiment 9 provides the glass laminate of any one of Embodiments 1 -8, wherein a thickness of the first curved glass substrate and the second curved glass substrate are different.
[0055] Embodiment 10 provides the glass laminate of any one of Embodiments 1-9, wherein a thickness of the interlayer is in a range of from about 0.30 mm to about 3mm.
[0056] Embodiment 11 provides the glass laminate of any one of Embodiments 1-10, wherein a thickness of the interlayer is in a range of from about 0.38 mm to about 1.52 mm.
[0057] Embodiment 12 provides the glass laminate of any one of Embodiments 1-1 1, wherein the interlayer comprises a polycarbonate, polyvinyl butyral, acoustic polyvinyl
butyral, an ionomer, ethylene -vinyl acetate, a thermoplastic polyurethane, a polyester, polyethylene terephthalate, or a mixture thereof.
[0058] Embodiment 13 provides the glass laminate of any one of Embodiments 1-12, wherein the interlayer, the first glass substrate, or both comprise an infrared transparent material.
[0059] Embodiment 14 provides the glass laminate of Embodiment 13, wherein the infrared transparent material comprises, a polyacrylate, polymethyl methacrylate, polycarbonate, a cyclic olefin polymer, a polyester, a polyurethane, co-polymers thereof, ethylene -vinyl acetate, or mixtures thereof.
[0060] Embodiment 15 provides the glass laminate of Embodiment 14, wherein the infrared transparent material has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
[0061] Embodiment 16 provides the glass laminate of any one of Embodiments 13-
15, wherein the infrared transparent material has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 90 percent to about 99 percent.
[0062] Embodiment 17 provides the glass laminate of any one of Embodiments 13-
16, wherein the infrared transparent material has a percent transmission of light, having a wavelength in a range of from about 900 nm to about 1550 nm, in a range of from about 70 percent to about 100 percent.
[0063] Embodiment 18 provides the glass laminate of any one of Embodiments 13-
17, wherein the infrared transparent material has a percent transmission of light, having a wavelength in a range of from about 900 nm to about 1550 nm, in a range of from about 90 percent to about 99 percent.
[0064] Embodiment 19 provides the glass laminate of any one of Embodiments 13-
18, wherein the interlayer comprises plurality of materials and at least one of the plurality of materials is the infrared transparent material.
[0065] Embodiment 20 provides the glass laminate of any one of Embodiments 13-
19, wherein the first curved glass substrate comprises a plurality of materials and at least one of the plurality of materials is the infrared transparent material.
[0066] Embodiment 21 provides the glass laminate of any one of Embodiments 13-
20, wherein each of the first curved glass substrate and the interlayer independently comprise
a plurality of materials and at least one of the plurality of materials is the infrared transparent material.
[0067] Embodiment 22 provides the glass laminate of clam 21, wherein the infrared transparent material of the first curved glass substrate and the interlayer are substantially the same material.
[0068] Embodiment 23 provides the glass laminate of any one of Embodiments 13-
22, wherein the infrared transparent material comprises ethylene-vinyl acetate.
[0069] Embodiment 24 provides the glass laminate of any one of Embodiments 13-
23, wherein the infrared transparent material is located at least partially within the first region of the glass laminate.
[0070] Embodiment 25 provides the glass laminate of any one of Embodiments 1-24, wherein the second region is in a range of from about 1 percent surface area to about 95 percent surface area of the glass laminate.
[0071] Embodiment 26 provides the glass laminate of any one of Embodiments 1-25, wherein the second region is in a range of from about 80 percent surface area to about 95 percent surface area of the glass laminate.
[0072] Embodiment 27 provides the glass laminate of any one of Embodiments 1-26, wherein the first region is in a range of from 1 percent surface area to about 40 percent surface area of the glass laminate.
[0073] Embodiment 28 provides the glass laminate of any one of Embodiments 1-27, wherein the first region is in a range of from about 5 percent surface area to about 15 percent surface area of the glass laminate.
[0074] Embodiment 29 provides the glass laminate of any one of Embodiments 1-28, further comprising a film, coating, or interlayer adapted to at least partially block solar radiation, solar near infrared radiation, or infrared radiation applied to the first major surface, second major surface, the interlayer, the third major surface, the fourth major surface, or a combination thereof.
[0075] Embodiment 30 provides the glass laminate of Embodiment 29, wherein the film, coating, or interlayer adapted to at least partially block solar radiation or infrared radiation is located at the second region.
[0076] Embodiment 31 provides the glass laminate of any one of Embodiments 1-30, further comprising an anti-reflective coating applied to the first major surface, the fourth major surface, or both.
[0077] Embodiment 32 provides the glass laminate of Embodiment 31 , wherein the anti-reflective coating is located at the first region.
[0078] Embodiment 33 provides the glass laminate of any one of Embodiments 1-32, further comprising a light detection and ranging system attached to or in communication with the glass laminate at the first region.
[0079] Embodiment 34 provides a glass laminate structure comprising:
a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface;
a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface; and
an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface,
wherein the interlayer comprises plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
[0080] Embodiment 35 provides a glass laminate structure comprising:
a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface;
a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface; and
an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface,
wherein the first curved glass substrate comprises plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
[0081] Embodiment 36 provides a glass laminate structure comprising:
a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface;
a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface; and
an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface,
wherein the first curved glass substrate and the interlayer independently comprise a plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
[0082] Embodiment 37 provides a method of making the glass laminate of any one of
Embodiments 13-36, the method comprising:
contacting the interlayer with the second major surface and the third major surface; and
joining the second major surface and the third major surface with the interlayer.
[0083] Embodiment 38 provides the method of Embodiment 37, further comprising: removing at least a portion of the first curved glass substrate extending from the first major surface to the second major surface to form a void; and
depositing the infrared transparent material in the void.
[0084] Embodiment 39 provides the method of any one of Embodiments 37 or 38, further comprising:
removing at least a portion of the interlayer to form a void; and
depositing the infrared transparent material in the void.
[0085] Embodiment 40 provides the method of any one of clams 38 or 39, wherein the infrared transparent material is deposited in the void by additive manufacturing.
[0086] Embodiment 41 provides the method of any one of Embodiments 38-40, wherein the infrared material is deposited in the void as a powder.
[0087] Embodiment 42 provides the method of Embodiment 41, further comprising fusing the powder.
[0088] Embodiment 43 provides a glass laminate formed according to the method of any one of Embodiments 37-42.
[0089] Embodiment 44 provides a vehicle comprising:
a body defining an interior and an opening in communication with the interior; and the glass laminate of any one of Embodiments 1 -43 disposed in the opening.
[0090] Embodiment 45 provides a method of using a light detection and ranging system, the method comprising:
transmiting laser light through the first region of the glass laminate of any one of Embodiments 1 -44;
receiving reflected laser light through the first region of the glass laminate; and measuring the reflected laser light.
Claims
1. A glass laminate comprising:
a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface;
a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface;
an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface,
a first region having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent; and
a second region having a percent transmission of light, having a wavelength in a range of from about 380 nm to about 780 nm, in a range of from about 70 percent to about 100 percent.
2. The glass laminate of claim 1, wherein the first region has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 90 percent to about 99 percent.
3. The glass laminate of any one of claims 1 or 2, wherein the first curved glass substrate and the second curved glass substrate independently comprise soda lime silicate glass, alkali aluminosilicate glass, alkali containing borosilicate glass, alkali aluminophosphosilicate glass, alkali aluminoborosilicate glass, or a mixture thereof.
4. The glass laminate of any one of claims 1-3, wherein a thickness of the first curved glass substrate and the second curved glass substrate are independently in a range of from about 0.5 mm to about 3 mm.
5. The glass laminate of any one of claims 1-4, wherein a thickness of the interlayer is in a range of from about 0.30 mm to about 3mm.
6. The glass laminate of any one of claims 1-5, wherein the interlayer comprises a polycarbonate, polyvinyl butyral, acoustic polyvinyl butyral, an ionomer, ethylene-vinyl acetate, a thermoplastic polyurethane, a polyester, polyethylene terephthalate, or a mixture thereof
7. The glass laminate of any one of claims 1-5, wherein the interlayer, the first curved glass substrate, or both comprise an infrared transparent material.
8. The glass laminate of claim 7, wherein the infrared transparent material comprises, a polyacrylate, polymethyl methacrylate, polycarbonate, a cyclic olefin polymer, a polyester, a polyurethane, co-polymers thereof, ethylene -vinyl acetate, or mixtures thereof
9. The glass laminate of any one of claims 7 or 8, wherein the infrared transparent material comprises ethylene-vinyl acetate.
10. The glass laminate of any one of claims 7-9, wherein the infrared transparent material has a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
11. A glass laminate structure comprising:
a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface;
a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface; and
an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface,
wherein the interlayer comprises a plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
12. A glass laminate structure comprising:
a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface;
a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface; and
an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface,
wherein the first curved glass substrate comprises a plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
13. A glass laminate structure comprising:
a first curved glass substrate comprising a first major surface and a second major surface opposing the first major surface;
a second curved glass substrate comprising a third major surface and a fourth major surface opposing the third major surface; and
an interlayer disposed between the first curved glass substrate and the second curved glass substrate and adjacent the second major surface and the third major surface,
wherein the first curved glass substrate and the interlayer independently comprise a plurality of materials and at least one of the plurality of materials is an infrared transparent material having a percent transmission of light, having a wavelength in a range of from about 800 nm to about 5 pm, in a range of from about 70 percent to about 100 percent.
14. A method of making the glass laminate of any one of claims 1-13, the method comprising:
contacting the interlayer with the second major surface and the third major surface; and
joining the second major surface and the third major surface with the interlayer.
15. The method of claim 14, further comprising:
removing at least a portion of the first curved glass substrate extending from the first major surface to the second major surface to form a void; and
depositing an infrared transparent material in the void.
16. The method of any one of claims 14 or 15, further comprising:
removing at least a portion of the interlayer to form a void; and
depositing an infrared transparent material in the void.
17. The method of any one of clams 15 or 16, wherein the infrared transparent material is deposited in the void by additive manufacturing.
18. The method of claim 17, wherein the infrared material is deposited in the void as a powder.
19. The method of claim 18, further comprising fusing the powder.
20. A glass laminate formed according to the method of any one of claims 14-19.
Applications Claiming Priority (2)
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US201962834686P | 2019-04-16 | 2019-04-16 | |
US62/834,686 | 2019-04-16 |
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WO2020214431A1 true WO2020214431A1 (en) | 2020-10-22 |
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PCT/US2020/026497 WO2020214431A1 (en) | 2019-04-16 | 2020-04-03 | Glass laminate and methods of manufacturing |
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WO2021136907A1 (en) * | 2020-01-03 | 2021-07-08 | Saint-Gobain Glass France | Laminated vehicle glazing, associated device having a near-infrared vision system, and production thereof |
FR3116758A1 (en) * | 2020-12-01 | 2022-06-03 | Saint-Gobain Glass France | LAMINATED VEHICLE GLAZING AND DEVICE WITH ASSOCIATED NEAR INFRARED VISION SYSTEM |
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EP1193048A2 (en) * | 2000-09-29 | 2002-04-03 | Asahi Glass Company Ltd. | Laminated glass and automobile employing it |
EP1970356A1 (en) * | 2005-10-28 | 2008-09-17 | Nippon Sheet Glass Company Limited | Laminated glass with shade band |
EP2192093A1 (en) * | 2007-10-12 | 2010-06-02 | Sekisui Chemical Co., Ltd. | Interlayer for laminated glass and laminated glass |
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EP1193048A2 (en) * | 2000-09-29 | 2002-04-03 | Asahi Glass Company Ltd. | Laminated glass and automobile employing it |
EP1970356A1 (en) * | 2005-10-28 | 2008-09-17 | Nippon Sheet Glass Company Limited | Laminated glass with shade band |
EP2192093A1 (en) * | 2007-10-12 | 2010-06-02 | Sekisui Chemical Co., Ltd. | Interlayer for laminated glass and laminated glass |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2021136907A1 (en) * | 2020-01-03 | 2021-07-08 | Saint-Gobain Glass France | Laminated vehicle glazing, associated device having a near-infrared vision system, and production thereof |
FR3105943A1 (en) * | 2020-01-03 | 2021-07-09 | Saint-Gobain Glass France | VEHICLE LEAF WINDOW AND DEVICE WITH ASSOCIATED INFRARED NEAR VISION SYSTEM AND ITS MANUFACTURING |
US12005679B2 (en) | 2020-01-03 | 2024-06-11 | Saint-Gobain Glass France | Laminated vehicle glazing, associated device having a near-infrared vision system, and production thereof |
FR3116758A1 (en) * | 2020-12-01 | 2022-06-03 | Saint-Gobain Glass France | LAMINATED VEHICLE GLAZING AND DEVICE WITH ASSOCIATED NEAR INFRARED VISION SYSTEM |
WO2022117943A1 (en) * | 2020-12-01 | 2022-06-09 | Saint-Gobain Glass France | Laminated vehicle glazing and device comprising an associated near-infrared vision system |
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