WO2020204569A1 - Method for producing styrofoam-coupled functional brick - Google Patents
Method for producing styrofoam-coupled functional brick Download PDFInfo
- Publication number
- WO2020204569A1 WO2020204569A1 PCT/KR2020/004394 KR2020004394W WO2020204569A1 WO 2020204569 A1 WO2020204569 A1 WO 2020204569A1 KR 2020004394 W KR2020004394 W KR 2020004394W WO 2020204569 A1 WO2020204569 A1 WO 2020204569A1
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- WIPO (PCT)
- Prior art keywords
- block
- holes
- brick
- styrofoam
- hole
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0025—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with installation or service material, e.g. tubes for electricity or water
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0081—Embedding aggregates to obtain particular properties
- B28B23/0087—Lightweight aggregates for making lightweight articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0064—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
- B28B7/0079—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding interlocking means, e.g. grooves and ribs
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/04—Walls having neither cavities between, nor in, the solid elements
- E04B2/06—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position
- E04B2/08—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/04—Walls having neither cavities between, nor in, the solid elements
- E04B2/06—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position
- E04B2/10—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position by filling material with or without reinforcements in small channels in, or in grooves between, the elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/14—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
- E04B2/16—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position
- E04B2/20—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position by filling material with or without reinforcements in small channels in, or in grooves between, the elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/39—Building elements of block or other shape for the construction of parts of buildings characterised by special adaptations, e.g. serving for locating conduits, for forming soffits, cornices, or shelves, for fixing wall-plates or door-frames, for claustra
- E04C1/397—Building elements of block or other shape for the construction of parts of buildings characterised by special adaptations, e.g. serving for locating conduits, for forming soffits, cornices, or shelves, for fixing wall-plates or door-frames, for claustra serving for locating conduits
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
- E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0243—Separate connectors or inserts, e.g. pegs, pins or keys
- E04B2002/0245—Pegs or pins
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Definitions
- the present invention relates to a method for manufacturing a functional brick, and in more detail, it is possible to improve the construction convenience through improvement of the structure and manufacturing method of the brick, as well as to expect various construction effects such as thermal insulation, heat insulation and sound insulation. It relates to a method of manufacturing a functional brick combining styrofoam that has been made possible.
- bricks used to construct walls or walls of buildings refer to building materials produced by pressing cement mortar, and are classified into ordinary bricks, wollastonite bricks, and fire bricks depending on the material, firing and drying and use.
- the common brick is a brick that is widely used in buildings and is formed through a drying process and a firing process after extruding a brick raw material consisting of clay and sand containing a large amount of iron oxide with a vacuum earth mill, cutting it into a certain size with a wire, knife, or wire. do.
- the brick material formed of clay and sand is dried through natural drying in the interior of the brick and in the sunlight in the drying process, or dried in a drying room using waste heat, leaving sufficient time to prevent cracking or damage to the brick material. It must be dried.
- the sand lime brick is a brick formed by putting slaked lime in sand and then molding it under high pressure and curing it in an autoclave containing steam, and is mainly used for construction.
- the firebrick is a brick made of an inorganic material that does not melt or deform at a high temperature, and is used in a heat treatment apparatus at 1000°C to 1,700°C.
- the refractory bricks produced in this way are used in boilers, furnaces, electric furnaces, spacecraft bodies, gas turbines, and nuclear reactors.
- powdered irregular refractories are sometimes used, and in areas requiring erosion resistance, electric-melted refractory bricks It is sometimes used.
- Korean Laid-Open Patent Publication No. 10-2006-0069806 A method of forming a floor paving brick and a floor paving brick manufactured using the same
- Korean Patent Publication No. 10 -2011-0076107 Korean Patent Publication No. 10 -2011-0076107
- display brick manufacturing method proposes a method of manufacturing a clay brick that can reduce plastic strain by mixing decarburized slag with particle size adjustment into a clay brick raw material.
- a block with an empty interior space has a disadvantage that it is easily damaged due to impact, and there is a structural problem in that the effect of insulation or sound insulation cannot be expected.
- Patent Document 0001 Korean Patent Application Publication No. 10-2006-0069806
- Patent Document 0002 Korean Patent Application Publication No. 10-2011-0076107
- Patent Document 0003 Republic of Korea Utility Model Registration No. 20-0246502
- the present invention was conceived in consideration of the above-described conventional problems, and by constructing a brick by combining a lightweight block made of a styrofoam material and a heavy block made of a cement mortar through an improvement in the brick manufacturing method, the total weight of the brick is reduced and the construction convenience is improved.
- the present invention provides a method for manufacturing a functional brick combining styrofoam that can be improved, as well as a lightweight block of styrofoam material located inside the brick to perform thermal insulation, thermal insulation and sound insulation functions to expect various construction effects. There is a purpose.
- cement mortar is filled in the through hole of the lightweight block to be molded into the shape of the through hole, so that the molded through-hole-shaped structure can further improve the bonding strength between the lightweight block and the heavy block. It is an object of the present invention to a method for manufacturing a functional brick combining a styrofoam.
- a styrofoam is combined to improve construction convenience by allowing telephone lines, electric lines, internet lines, and air conditioning pipes to be connected through wiring pipes connected inside the bricks. It is an object of the present invention to provide a method for manufacturing a functional brick.
- a plurality of through-holes penetrated forward and rearward in a polygonal shape are provided, and a plurality of reinforcing pins protruding forward and rearward are connected to the corner portion, and the through-hole Lightweight blocks made of styrofoam material with connection holes opened in both directions by varying the height and;
- the cement mortar material is molded into the shape of the enclosure surrounding the front and rear faces and both sides of the lightweight block. During the molding process, cement mortar is filled into the through hole and molded into the shape of a through hole.
- a weight block provided with an opening hole of, and an inlet hole communicating with the connection hole on both sides, and
- the outer surface of the lightweight block is wrapped around a wire mesh to enhance the strength of the lightweight block
- the weight block in the height direction When constructing the weight block in the height direction, it can be achieved by inserting and connecting a connection pin to a predetermined depth in the opening hole communicating in the vertical direction.
- a wiring pipe is connected to the connection hole among a light weight block made of styrofoam material having a plurality of through holes penetrating forward and rearward and connection holes open in both directions.
- a molding preparation step in which both ends protrude in both directions of the lightweight block, and a plurality of reinforcing pins are connected to the lightweight block so that both ends protrude to the front and rear of the lightweight block;
- a curing step of managing for a predetermined time until the cement mortar is completely hardened After the molding processing step, a curing step of managing for a predetermined time until the cement mortar is completely hardened, and
- the outer surface of the lightweight block includes a wire mesh for reinforcing the strength of the lightweight block is wrapped,
- both ends of the reinforcing pins of the lightweight block are buried, and cement mortar for forming the weight block is filled in the through hole to be molded into the shape of the through hole,
- Forming pins are protruded and formed on the inner surface of the brick mold to form a plurality of opening holes on the upper and lower surfaces of the weight block,
- the opening hole formed in the weight block can be achieved by inserting and connecting a connection pin into the opening hole communicating with each other in the up and down directions when the weight block is constructed in the height direction.
- a brick by forming a brick by combining a light weight block made of styrofoam material and a weight block made of cement mortar material, it is possible to reduce the total weight of the brick and improve construction convenience, as well as heat insulation, heat insulation and sound insulation functions. There is an effect that can be expected to perform various construction effects.
- the bricks when the bricks are constructed in the height direction, the bricks can be easily aligned, as well as the effect of improving the bonding force between the bricks.
- FIG. 1 is a perspective view showing a functional brick combined with styrofoam according to a first embodiment of the present invention.
- Figure 2 is an exploded perspective view showing a functional brick combined with styrofoam according to a first preferred embodiment of the present invention.
- Figure 3 is a construction state diagram using a functional brick combined with styrofoam according to the first embodiment of the present invention.
- Figure 4 is a cross-sectional plan view of the main part showing a functional brick combined with styrofoam according to a first preferred embodiment of the present invention.
- Figure 5 is a longitudinal sectional view showing a functional brick combined with styrofoam according to a first preferred embodiment of the present invention.
- FIG. 6 is an exploded perspective view showing a functional brick combined with styrofoam according to a second preferred embodiment of the present invention.
- FIG. 7 is a flow chart showing a method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention.
- FIG. 8 is a flow chart showing a method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention.
- FIG. 9 is a cross-sectional view of a main part showing a state of construction of a brick manufactured through a method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention.
- connection pin 250 wire mesh
- a plurality of through-holes 111 penetrated forward and backward are provided on the inside, and a plurality of reinforcing pins 113 protruding forward and rearward are connected to the edge portion, and the through-hole 111 and the height Lightweight block 110 made of styrofoam material provided with connection holes 115 opened in both directions by differently;
- the cement mortar material is molded into the shape of the enclosure surrounding the front, rear and both sides of the lightweight block 110, and cement mortar is filled in the through hole 111 during the molding process to form the through hole 111
- a weight block 120 formed by molding and having a plurality of opening holes 121 on the upper and lower surfaces, and inlet holes 123 communicating with the connection holes 115 on both sides;
- a connection pin 140 is inserted into the opening hole 121 communicated
- Cement mortar is poured into the brick mold (B) prepared in the placing step (S20) to cover the front and rear surfaces and both sides of the lightweight block 110, and a weight block 120 having inflow holes 123 formed on both sides thereof.
- FIG. 1 is a perspective view showing a functional brick combined with styrofoam according to a preferred embodiment of the present invention
- Figure 2 is an exploded perspective view showing a functional brick combined with styrofoam according to a preferred embodiment of the present invention
- Figure 3 is a preferred embodiment of the present invention
- Figure 4 is a cross-sectional plan view of the main part showing a functional brick combined with styrofoam according to a preferred embodiment of the present invention
- Figure 5 is a styrofoam according to a preferred embodiment of the present invention It is a longitudinal sectional view showing the functional bricks combined.
- the functional brick 100 incorporating the styrofoam of the present invention includes a lightweight block 110 made of a lightweight styrofoam material, a weight block 120 made of a cement mortar material, and the lightweight block 110 It is configured to include a wiring pipe 130 connected in the weight block 120.
- the light weight block 110 is provided inside the brick 100 of the present invention to reduce the weight of the brick 100, as well as to provide a role of thermal insulation, heat insulation and sound insulation.
- the lightweight block 110 is made of a light styrofoam material having a polygonal shape.
- the lightweight block 110 is provided with a plurality of through-holes 111 penetrating forward and rearward therein, and a plurality of reinforcing pins 113 protruding forward and rearward at the corners thereof are connected, and the Connection holes 115 open in both directions are provided at different heights from the through holes 111.
- the weight block 120 is a component that performs the role of the outer frame of the present invention.
- the weight block 120 is formed of a cement mortar material and is molded into a housing shape surrounding the front and rear surfaces and both sides of the lightweight block 110.
- both ends of the reinforcing pins 113 are buried in the weight block 120 during the molding process of the weight block 120.
- the reinforcing pin 113 improves the binding force between the light weight block 110 and the weight block 120 so that the light weight block 110 and the weight block 120 can implement a solid coupling structure.
- cement mortar is filled in the through hole 111 and formed into the shape of the through hole 111.
- the structure molded into the through-hole shape can further improve the binding force between the lightweight block and the heavy block.
- the weight block 120 is provided with a plurality of opening holes 121 on the upper and lower surfaces thereof, and inlet holes 123 communicating with the connection holes 115 are provided on both sides.
- the opening holes 121 formed at the top and bottom of the weight block 120 are adjacent to the opening hole 121 of the weight block 120
- the connection pins 140 are connected to each other in the upper and lower directions, and the connection pin 140 is inserted and connected to the opening hole 121 communicated in this way.
- connection pin 140 not only allows the bricks 100 built in the height direction to be easily aligned, but also improves the bonding force between the bricks 100 built in the height direction to ensure structural stability. .
- the wiring pipe 130 is inserted into and connected to the connection hole 115 and the inlet hole 123 communicated with each other so that various types of wiring or pipes can be easily connected.
- the wiring pipe 130 provides a space to connect a telephone line, an electric line, an Internet line, and an air conditioner pipe, so that construction convenience using the present invention To improve.
- the functional brick combined with the styrofoam according to the first preferred embodiment of the present invention has functions such as improved construction convenience through weight reduction and thermal insulation, heat insulation, and sound insulation, as well as lightweight blocks and heavy blocks through structural improvement.
- This rigid coupling structure is provided, and various types of wiring work can be easily performed, and structural stability can be secured when the present invention is constructed in the height direction.
- FIG. 6 is an exploded perspective view showing a functional brick combined with styrofoam according to a second preferred embodiment of the present invention.
- the lightweight block 110 may wrap the wire mesh 250 on its outer surface according to the embodiment of the present invention.
- the wire mesh 250 wrapped on the outer surface of the lightweight block 110 serves to reinforce the strength of the lightweight block 110 to improve the durability of the brick 200 of the present invention.
- the brick 200 using the lightweight block 110 surrounded by the wire mesh 250 may be used as a block having a size larger than that of the brick 200.
- Figure 7 is a flow chart showing a method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention
- Figure 8 is a flow chart showing a method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention
- Figure 9 Is a cross-sectional view of the main parts showing the construction state of a brick manufactured through the method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention.
- the method of manufacturing a functional brick combined with styrofoam includes a molding preparation step (S10), a placement step (S20), a molding processing step (S30), and a curing step (S40). And a take-out step (S50).
- a plurality of through-holes 111 penetrating forward and rearward are formed, and a multi-angled styrofoam material lightweight block 110 having connection holes 115 open in both directions is used. Be prepared to manufacture.
- the wiring pipe 130 is connected to the connection hole 115 so that both ends of the light-weight block 110 protrude in both directions, and a plurality of reinforcing pins 113 are connected to the light-weight block 110, Both ends protrude to the front and rear of the lightweight block 110.
- the lightweight block 110 not only improves construction convenience by reducing the weight of the brick manufactured through this manufacturing method, but also performs heat insulation, heat insulation and soundproof functions according to the characteristics of the styrofoam material, so that various construction effects can be expected. To be.
- a wire mesh 250 for reinforcing the strength of the lightweight block 110 may be wrapped on the outer surface of the lightweight block 110.
- the lightweight block 110 assembled through the molding preparation step (S10) is a brick mold for brick molding. Place it inside (B).
- the height of the inner molding space of the brick mold (B) and the height of the lightweight block 110 are the same, but the lengths of the front and rear and both sides of the inner molding space of the brick mold (B) are the light weight blocks ( 110) is greater than the length of the front and rear and the length of both sides.
- cement mortar is poured into the brick mold (B) prepared in the placement step (S20) to proceed with the molding processing step (S30).
- the weight block 120 is formed to surround the front and rear surfaces and both sides of the lightweight block 110 and inlet holes 123 are formed on both sides.
- both ends of the reinforcing pins 113 of the lightweight block 110 are buried inside the weight block 120 made through the molding processing step (S30), and the cement mortar for molding the weight block 120 passes through the
- the hole 111 is filled to form a structure (not shown) in the shape of the through hole 111.
- the reinforcing pins 113 buried inside the weight block 120 improves the bonding force between the light weight block 110 and the weight block 120 to realize a solid coupling structure.
- the structure (not shown) molded in the shape of the through hole 111 serves to further improve the bonding force between the lightweight block 110 and the heavy block 120.
- a molding pin (P) is protruded and formed at the upper and lower inner surfaces of the brick mold (B), so that the upper and lower parts of the weight block 120 formed in the brick mold (B).
- a plurality of opening holes 121 are formed on the lower surface.
- the opening hole 121 formed in the weight block 120 has a connection pin 140 in the opening hole 121 communicating with each other in the up and down directions when the weight block 120 is constructed in the height direction. Can be inserted and connected.
- connection pin 140 By inserting and connecting the connection pin 140 to the opening hole 121 of the weight block 120 when building the brick of the present invention in the height direction, so that the brick 100 of the present invention can be easily aligned. In addition, it is possible to secure structural stability by improving the bonding force between the bricks 100 constructed in the height direction.
- the weight block 120 is managed in the brick mold (B) for a predetermined time until the cement mortar is completely hardened after the molding processing step (S30).
- the weight block 120 is removed from the brick mold (B).
- the brick manufactured by the above-described method has functions such as improved construction convenience and thermal insulation, heat insulation, and sound insulation.
- the overall weight of the brick can be reduced to improve construction convenience, as well as thermal insulation, insulation, and soundproofing functions for various construction effects. It can be expected, and by improving the structure of the connection part between the lightweight block and the heavy block, a solid coupling structure can be realized by improving the bonding between them.
- telephone lines, electric lines, Internet lines, and air conditioner pipes, etc. through the wiring pipes connected inside the bricks. By making it possible to connect, it is an invention that has a very high industrial applicability because it has the effect of improving the convenience of construction and easily aligning the bricks when building the bricks in the height direction, and improving the bonding strength between the bricks.
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- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Producing Shaped Articles From Materials (AREA)
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Abstract
The present invention relates to a Styrofoam-coupled functional brick and a method for producing same. The Styrofoam-coupled functional brick comprises: a lightweight block made of a Styrofoam material, having multiple through-holes which are formed through the front and the rear inside a polygonal shape and connection holes which are open in both opposite side directions with heights different from those of the through-holes, and having edges to which a plurality of reinforcing pins protruding forward and backward are connected; a heavyweight block made of a cement mortar material, molded and processed in a container shape surrounding the front and rear surfaces and both side surfaces of the lightweight block, having portions that are molded and processed in the shapes of the through-holes by filling of cement mortar in the through-holes in a molding and processing procedure, including a plurality of opening holes which are formed through the upper surface and the lower surface thereof, and including inlet holes which are formed through both opposite sides thereof while communicating with the connection holes; and a wire pipe inserted into and connected to the inlet holes and the connection holes. Accordingly, construction convenience can be improved, and various construction effects such as a thermokeeping or insulating function and a soundproof function can be expected.
Description
본 발명은 기능성 벽돌 제조방법에 관한 것으로, 더욱 상세하게는 벽돌의 구조 및 제조방법의 개선을 통해 시공 편의성을 향상시킬 수 있도록 함은 물론, 보온, 단열기능 및 방음기능 등의 다양한 시공효과를 기대할 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a functional brick, and in more detail, it is possible to improve the construction convenience through improvement of the structure and manufacturing method of the brick, as well as to expect various construction effects such as thermal insulation, heat insulation and sound insulation. It relates to a method of manufacturing a functional brick combining styrofoam that has been made possible.
일반적으로 건축물의 벽면이나 담 등을 축조하는데 사용되는 벽돌은 시멘트모르타르를 가압성형하여 제작된 건축 재료를 말하며, 재료나 소성건조 및 용도에 따라 보통벽돌, 규회벽돌, 내화벽돌 등으로 분류된다.In general, bricks used to construct walls or walls of buildings refer to building materials produced by pressing cement mortar, and are classified into ordinary bricks, wollastonite bricks, and fire bricks depending on the material, firing and drying and use.
상기 보통벽돌은 건축물에 일반적으로 널리 쓰이는 벽돌로서 산화철을 많이 포함하는 점토 및 모래로 이루어지는 벽돌원료를 진공토련기로 압출시킨 후, 철사나 칼 또는 와이어로 일정 크기로 잘라 건조공정 및 소성공정을 거쳐 형성된다.The common brick is a brick that is widely used in buildings and is formed through a drying process and a firing process after extruding a brick raw material consisting of clay and sand containing a large amount of iron oxide with a vacuum earth mill, cutting it into a certain size with a wire, knife, or wire. do.
이때, 점토와 모래로 형성된 벽돌원료는 건조공정에서의 벽돌 실내와 일광에서 자연건조를 통해 건조하거나 폐열을 이용한 건조실에서 건조되며, 벽돌원료에 금이 생기거나 파손되는 것을 방지하기 위하여 충분한 시간을 두고 건조시켜야 한다.At this time, the brick material formed of clay and sand is dried through natural drying in the interior of the brick and in the sunlight in the drying process, or dried in a drying room using waste heat, leaving sufficient time to prevent cracking or damage to the brick material. It must be dried.
상기 규회벽돌(sand lime brick)은 모래에 소석회를 넣은 다음, 고압으로 성형하여 수증기가 든 오토클레이브에서 양생시켜 형성되는 벽돌이며, 주로 건축용으로 사용된다.The sand lime brick is a brick formed by putting slaked lime in sand and then molding it under high pressure and curing it in an autoclave containing steam, and is mainly used for construction.
상기 내화벽돌(firebrick)은 높은 온도에서 녹거나 변형이 일어나지 않는 무기재료로 된 벽돌이며, 1000℃ 내지 1,700℃의 열처리장치에 사용된다.The firebrick is a brick made of an inorganic material that does not melt or deform at a high temperature, and is used in a heat treatment apparatus at 1000°C to 1,700°C.
이렇게 제조된 내화벽돌은 보일러, 용광로, 전기로, 우주선 몸체, 가스터빈, 원자로 등에 사용되며, 내화벽돌 대신에 가루로 된 부정형 내화물을 사용하기도 하고, 내침식성이 요구되는 부분에는 전기용융한 내화벽돌을 사용하기도 한다.The refractory bricks produced in this way are used in boilers, furnaces, electric furnaces, spacecraft bodies, gas turbines, and nuclear reactors.Instead of refractory bricks, powdered irregular refractories are sometimes used, and in areas requiring erosion resistance, electric-melted refractory bricks It is sometimes used.
선행기술문헌 대한민국 공개특허공보 제10-2006-0069806호("바닥 포장용 벽돌의 성형 방법 및 이를 이용하여 제조된 바닥 포장용 벽돌")에는 점토벽돌과 그 제조방법이 제시되었으며, 대한민국 공개특허공보 제10-2011-0076107호("점토 벽돌 제조 방법")에는 입도 조정 탈탄 슬래그를 점토벽돌 원료에 혼합하여 소성 변형률을 감소시킬 수 있는 점토벽돌의 제조방법이 제시되었다.In the prior art document Korean Laid-Open Patent Publication No. 10-2006-0069806 ("A method of forming a floor paving brick and a floor paving brick manufactured using the same"), a clay brick and a method of manufacturing the same were presented, and Korean Patent Publication No. 10 -2011-0076107 ("Clay brick manufacturing method") proposes a method of manufacturing a clay brick that can reduce plastic strain by mixing decarburized slag with particle size adjustment into a clay brick raw material.
또한, 대한민국 등록실용신안 20-0246502호에는 벽돌의 표면에 자연석을 매입하여 자연적인 느낌을 줄 수 있도록 된 새로운 벽돌이 개발되었다.In addition, in the Republic of Korea Utility Model No. 20-0246502, a new brick was developed to give a natural feel by embedding natural stone on the surface of the brick.
이러게 다양한 방법을 통해 생산되는 벽돌은 그 기능이 제한적으로 사용되는 문제점이 있다.Bricks produced through such various methods have a problem in that their functions are limited.
즉, 벽돌의 특성상 길이를 길게 하면 파손의 우려가 있고, 크기를 확대하면 무게가 많이 나가 사용자에게 불편함을 초래하였기 때문이다.That is, due to the nature of the brick, if the length is increased, there is a risk of damage, and if the size is enlarged, the weight is increased, causing inconvenience to the user.
또한, 내부공간이 비어있는 블록은 충격에 약해 쉽게 파손되는 단점과 함께 보온이나 방음의 효과를 기대할 수 없는 구조적인 문제점이 있었다.In addition, a block with an empty interior space has a disadvantage that it is easily damaged due to impact, and there is a structural problem in that the effect of insulation or sound insulation cannot be expected.
선행기술문헌Prior art literature
특허문헌Patent Literature
(특허문헌 0001) 대한민국 공개특허공보 제10-2006-0069806호(Patent Document 0001) Korean Patent Application Publication No. 10-2006-0069806
(특허문헌 0002) 대한민국 공개특허공보 제10-2011-0076107호(Patent Document 0002) Korean Patent Application Publication No. 10-2011-0076107
(특허문헌 0003) 대한민국 등록실용신안 20-0246502호(Patent Document 0003) Republic of Korea Utility Model Registration No. 20-0246502
본 발명은 상술한 종래 문제점을 감안하여 안출한 것으로, 벽돌 제조방법의 개선을 통해 스티로폼 소재의 경량블록과 시멘트모르타르 소재의 중량블록을 조합하여 벽돌을 구성함으로써, 벽돌 전체 무게를 감량하여 시공 편의성을 향상시킬 수 있도록 함은 물론, 스티로폼 소재의 경량블록이 벽돌 내부에 위치하여 보온, 단열기능 및 방음기능을 수행하여 다양한 시공효과를 기대할 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법을 제공함에 본 발명의 목적이 있다.The present invention was conceived in consideration of the above-described conventional problems, and by constructing a brick by combining a lightweight block made of a styrofoam material and a heavy block made of a cement mortar through an improvement in the brick manufacturing method, the total weight of the brick is reduced and the construction convenience is improved. The present invention provides a method for manufacturing a functional brick combining styrofoam that can be improved, as well as a lightweight block of styrofoam material located inside the brick to perform thermal insulation, thermal insulation and sound insulation functions to expect various construction effects. There is a purpose.
또한, 경량블록에 연결된 보강핀 양단이 중량블록 내에 매설되도록 함으로써, 경량블록과 중량블록 간의 결속력을 향상시켜 견고한 결합구조를 구현할 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법을 제공함에 본 발명의 목적이 있다.In addition, it is an object of the present invention to provide a method for manufacturing a functional brick combining styrofoam that enables a solid coupling structure to be realized by improving the bonding force between the lightweight block and the heavy block by allowing both ends of the reinforcing pin connected to the lightweight block to be buried in the heavy block. have.
또한, 중량블록 성형가공 과정에서 경량블록의 관통홀에 시멘트모르타르가 충전되어 관통홀의 형상으로 성형가공되도록 함으로써, 성형가공된 관통홀 형상의 구조체가 경량블록과 중량블록 간의 결속력을 더욱 향상시킬 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법에 본 발명의 목적이 있다.In addition, during the heavy block molding process, cement mortar is filled in the through hole of the lightweight block to be molded into the shape of the through hole, so that the molded through-hole-shaped structure can further improve the bonding strength between the lightweight block and the heavy block. It is an object of the present invention to a method for manufacturing a functional brick combining a styrofoam.
또한, 본발명의 벽돌을 이용한 칸막이 공사를 시공할 경우 상기 벽돌 내부에 연결된 배선파이프를 통해 전화선, 전기선, 인터넷선 및 에어컨 파이프 등을 연결할 수 있도록 함으로써, 시공 편의성을 향상시킬 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법을 제공함에 본 발명의 목적이 있다.In addition, in the case of construction of partitions using bricks of the present invention, a styrofoam is combined to improve construction convenience by allowing telephone lines, electric lines, internet lines, and air conditioning pipes to be connected through wiring pipes connected inside the bricks. It is an object of the present invention to provide a method for manufacturing a functional brick.
또한, 본 발명의 벽돌을 높이방향으로 축조시 상기 중량블록의 상, 하면에 형성된 개구홀에 연결핀을 연결함으로써, 벽돌을 용이하게 정렬할 수 있도록 함은 물론, 높이방향으로 축조된 벽돌들 간의 결속력을 향상시켜 구조적 안정성을 확보할 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법을 제공함에 본 발명의 목적이 있다.In addition, when the bricks of the present invention are built in the height direction, by connecting the connecting pins to the opening holes formed in the upper and lower surfaces of the weight block, as well as allowing the bricks to be easily aligned, between the bricks built in the height direction It is an object of the present invention to provide a method for manufacturing a functional brick combined with styrofoam, which is capable of securing structural stability by improving binding power.
상기 목적을 달성하기 위한 구체적인 수단으로는, 다각 형상으로 내측에 전, 후방으로 관통된 다수의 관통홀이 마련되고, 모서리부위에 전, 후방으로 돌출된 복수의 보강핀이 연결되며, 상기 관통홀과 높이를 달리하여 양측 방향으로 개방된 연결홀이 마련된 스티로폼 소재의 경량블록;As a specific means for achieving the above object, a plurality of through-holes penetrated forward and rearward in a polygonal shape are provided, and a plurality of reinforcing pins protruding forward and rearward are connected to the corner portion, and the through-hole Lightweight blocks made of styrofoam material with connection holes opened in both directions by varying the height and;
시멘트모르타르 소재로 상기 경량블록의 전, 후방 면과 양 측면을 감싸는 함체 형상으로 성형가공되며, 성형가공 과정에서 시멘트모르타르가 상기 관통홀에 충전되어 관통홀의 형상으로 성형가공되며, 상면과 하면에 복수의 개구홀이 마련되고, 양측에 상기 연결홀과 연통을 이루는 유입홀이 마련된 중량블록 및 The cement mortar material is molded into the shape of the enclosure surrounding the front and rear faces and both sides of the lightweight block. During the molding process, cement mortar is filled into the through hole and molded into the shape of a through hole. A weight block provided with an opening hole of, and an inlet hole communicating with the connection hole on both sides, and
상기 유입홀과 연결홀 내에 삽입, 연결된 배선파이프를 포함하여 구성하며,It comprises a wiring pipe inserted and connected in the inlet hole and the connection hole,
상기 경량블록의 외면에는 철망을 감싸 경량블록의 강도를 강화하고,The outer surface of the lightweight block is wrapped around a wire mesh to enhance the strength of the lightweight block,
상기 중량블록을 높이방향으로 축조할 때 상, 하 방향으로 연통된 개구홀에는 연결핀이 소정깊이 삽입, 연결함으로 달성할 수 있는 것이다.When constructing the weight block in the height direction, it can be achieved by inserting and connecting a connection pin to a predetermined depth in the opening hole communicating in the vertical direction.
또한, 상기 목적을 달성하기 위한 구체적인 수단으로는, 전, 후방으로 관통된 다수의 관통홀과, 양측 방향으로 개방된 연결홀을 갖는 스티로폼 소재의 경량블록 중 상기 연결홀에 배선파이프를 연결하여 그 양단이 경량블록의 양측방향으로 돌출되게 하고, 경량블록에 복수의 보강핀을 연결하여 그 양단이 경량블록의 전, 후방으로 돌출되게 한 성형준비단계;In addition, as a specific means for achieving the above object, a wiring pipe is connected to the connection hole among a light weight block made of styrofoam material having a plurality of through holes penetrating forward and rearward and connection holes open in both directions. A molding preparation step in which both ends protrude in both directions of the lightweight block, and a plurality of reinforcing pins are connected to the lightweight block so that both ends protrude to the front and rear of the lightweight block;
상기 성형준비단계를 통해 조립된 경량블록을 벽돌 성형을 위한 벽돌금형 내에 배치한 배치단계;Arrangement step of placing the lightweight block assembled through the molding preparation step in a brick mold for brick molding;
상기 배치단계에서 준비된 벽돌금형 내에 시멘트모르타르를 타설하여 상기 경량블록의 전,후방 면과 양 측면을 감싸며 양측에 유입홀이 형성된 중량블록을 만드는 성형가공단계;A molding and processing step of placing cement mortar in the brick mold prepared in the placing step to form a heavy block with inflow holes formed on both sides of the light-weight block by placing cement mortar;
상기 성형가공단계 후 시멘트모르타르가 완전히 굳을 때까지 소정시간 관리하는 양생단계 및After the molding processing step, a curing step of managing for a predetermined time until the cement mortar is completely hardened, and
상기 양생단계 후 벽돌금형에서 중량블록을 떼어내는 취출단계를 포함하며,And a take-out step of removing the heavy block from the brick mold after the curing step,
상기 성형준비단계에서,In the molding preparation step,
상기 경량블록의 외면에는 상기 경량블록의 강도를 강화하기 위한 철망이 감싸진 것을 포함하고,The outer surface of the lightweight block includes a wire mesh for reinforcing the strength of the lightweight block is wrapped,
상기 성형가공단계에서,In the molding processing step,
상기 중량블록 내부에는 경량블록의 보강핀 양단이 매설되고, 상기 중량블록 성형을 위한 시멘트모르타르가 상기 관통홀에 충전되어 상기 관통홀의 형상으로 성형가공하며,Inside the weight block, both ends of the reinforcing pins of the lightweight block are buried, and cement mortar for forming the weight block is filled in the through hole to be molded into the shape of the through hole,
상기 성형가공단계에서,In the molding processing step,
상기 벽돌금형의 내면 상, 하부에는 성형핀이 돌출, 형성되어 상기 중량블록의 상, 하면에 복수의 개구홀을 성형하고,Forming pins are protruded and formed on the inner surface of the brick mold to form a plurality of opening holes on the upper and lower surfaces of the weight block,
상기 성형가공단계에서,In the molding processing step,
상기 중량블록에 성형된 개구홀에는 상기 중량블록을 높이방향으로 축조할 때 상, 하 방향으로 서로 연통을 이룬 개구홀에 연결핀이 삽입, 연결하는 것으로 달성할 수 있는 것이다.The opening hole formed in the weight block can be achieved by inserting and connecting a connection pin into the opening hole communicating with each other in the up and down directions when the weight block is constructed in the height direction.
본 발명에 의하면, 스티로폼 소재의 경량블록과 시멘트모르타르 소재의 중량블록을 조합하여 벽돌을 구성함으로써, 벽돌 전체 무게를 감량하여 시공 편의성을 향상시킬 수 있도록 함은 물론, 보온, 단열기능 및 방음기능을 수행하여 다양한 시공효과를 기대할 수 있는 효과가 있다.According to the present invention, by forming a brick by combining a light weight block made of styrofoam material and a weight block made of cement mortar material, it is possible to reduce the total weight of the brick and improve construction convenience, as well as heat insulation, heat insulation and sound insulation functions. There is an effect that can be expected to perform various construction effects.
또한, 경량블록과 중량블록 간의 연결부위 구조개선을 통해 이들 간에 결속력을 향상시켜 견고한 결합구조를 구현할 수 있는 효과가 있다.In addition, there is an effect of implementing a solid coupling structure by improving the bonding force between the lightweight block and the heavy block through the structural improvement of the connection portion between them.
또한, 벽돌 내부에 연결된 배선파이프를 통해 전화선, 전기선, 인터넷선 및 에어컨 파이프 등을 연결할 수 있도록 함으로써, 시공 편의성을 향상시킬 수 있는 효과가 있다.In addition, by making it possible to connect a telephone line, an electric line, an Internet line, and an air conditioner pipe through a wiring pipe connected to the inside of the brick, there is an effect of improving construction convenience.
또한, 벽돌을 높이방향으로 축조시 벽돌을 용이하게 정렬할 수 있도록 함은 물론, 벽돌들 간의 결속력을 향상시킬 수 있는 효과가 있다.In addition, when the bricks are constructed in the height direction, the bricks can be easily aligned, as well as the effect of improving the bonding force between the bricks.
도 1은 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 사시도이다.1 is a perspective view showing a functional brick combined with styrofoam according to a first embodiment of the present invention.
도 2는 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 분해사시도이다.Figure 2 is an exploded perspective view showing a functional brick combined with styrofoam according to a first preferred embodiment of the present invention.
도 3은 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 이용한 시공상태도이다.Figure 3 is a construction state diagram using a functional brick combined with styrofoam according to the first embodiment of the present invention.
도 4는 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 요부 평단면도이다.Figure 4 is a cross-sectional plan view of the main part showing a functional brick combined with styrofoam according to a first preferred embodiment of the present invention.
도 5는 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 요부 종단면도이다.Figure 5 is a longitudinal sectional view showing a functional brick combined with styrofoam according to a first preferred embodiment of the present invention.
도 6은 본 발명의 바람직한 제2 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 분해사시도이다.6 is an exploded perspective view showing a functional brick combined with styrofoam according to a second preferred embodiment of the present invention.
도 7은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 나타낸 공정도이다.7 is a flow chart showing a method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention.
도 8은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 나타낸 순서도이다.8 is a flow chart showing a method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention.
도 9는 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 통해 제조된 벽돌의 축조상태를 나타낸 요부단면도이다.9 is a cross-sectional view of a main part showing a state of construction of a brick manufactured through a method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention.
도면의 주요부호 설명Description of major symbols in drawings
110 : 경량블록 111 : 관통홀110: lightweight block 111: through hole
113 : 보강핀 115 : 연결홀113: reinforcement pin 115: connection hole
120 : 중량블록 121 : 개구홀120: weight block 121: opening hole
123 : 유입홀 130 : 배선파이프123: inlet hole 130: wiring pipe
140 : 연결핀 250 : 철망140: connection pin 250: wire mesh
B : 벽돌금형 P : 성형핀B: Brick mold P: Molding pin
다각 형상으로 내측에 전, 후방으로 관통된 다수의 관통홀(111)이 마련되고, 모서리부위에 전, 후방으로 돌출된 복수의 보강핀(113)이 연결되며, 상기 관통홀(111)과 높이를 달리하여 양측 방향으로 개방된 연결홀(115)이 마련된 스티로폼 소재의 경량블록(110); 시멘트모르타르 소재로 상기 경량블록(110)의 전,후방 면과 양 측면을 감싸는 함체 형상으로 성형가공되며, 성형가공 과정에서 시멘트모르타르가 상기 관통홀(111)에 충전되어 관통홀(111)의 형상으로 성형가공되며, 상면과 하면에 복수의 개구홀(121)이 마련되고, 양측에 상기 연결홀(115)과 연통을 이루는 유입홀(123)이 마련된 중량블록(120); 상기 유입홀(123)과 연결홀(115) 내에 삽입, 연결된 배선파이프(130); 상기 경량블록(110)의 외면을 감싸는 철망(250); 및 상기 중량블록(120)을 높이방향으로 축조할 때상, 하 방향으로 연통된 개구홀(121)에는 연결핀(140)이 소정깊이 삽입, 연결되는 스티로폼을 결합한 기능성 벽돌을 제조하는 방법으로, 전, 후방으로 관통된 다수의 관통홀(111)과, 양측 방향으로 개방된 연결홀(115)을 갖는 스티로폼 소재의 경량블록(110) 중 상기 연결홀(115)에 배선파이프(130)를 연결하여 그 양단이 경량블록(110)의 양측방향으로 돌출되고, 경량블록(110)에 복수의 보강핀(113)을 연결하여 그 양단이 경량블록(110)의 전, 후방으로 돌출되게 한 성형준비단계(S10); 상기 성형준비단계(S10)를 통해 조립된 경량블록(110)을 벽돌 성형을 위한 벽돌금형(B) 내에 배치한 배치단계(S20); 상기 배치단계(S20)에서 준비된 벽돌금형(B) 내에 시멘트모르타르를 타설하여 상기 경량블록(110)의 전,후방 면과 양 측면을 감싸며 양측에 유입홀(123)이 형성된 중량블록(120)을 만드는 성형가공단계(S30); 상기 성형가공단계(S30) 후 시멘트모르타르가 완전히 굳을 때까지 소정시간 관리하는 양생단계(S40); 및 상기 양생단계(S40) 후 벽돌금형(B)에서 중량블록(120)을 떼어내는 취출단계(S50);를 포함하고, 성형준비단계(S10)에서, 경량블록(110)의 외면에는 상기 경량블록(110)의 강도를 강화하기 위한 철망이 감싸지며, 성형가공단계(S30)에서, 중량블록(120) 내부에는 경량블록(110)의 보강핀(113) 양단이 매설되고, 상기 중량블록(120) 성형을 위한 시멘트모르타르가 상기 관통홀(111)에 충전되어 상기 관통홀(111)의 형상으로 성형가공되는 것을 특징으로 한다.In a polygonal shape, a plurality of through-holes 111 penetrated forward and backward are provided on the inside, and a plurality of reinforcing pins 113 protruding forward and rearward are connected to the edge portion, and the through-hole 111 and the height Lightweight block 110 made of styrofoam material provided with connection holes 115 opened in both directions by differently; The cement mortar material is molded into the shape of the enclosure surrounding the front, rear and both sides of the lightweight block 110, and cement mortar is filled in the through hole 111 during the molding process to form the through hole 111 A weight block 120 formed by molding and having a plurality of opening holes 121 on the upper and lower surfaces, and inlet holes 123 communicating with the connection holes 115 on both sides; A wiring pipe 130 inserted into and connected to the inlet hole 123 and the connection hole 115; Wire mesh 250 surrounding the outer surface of the lightweight block 110; And when the weight block 120 is constructed in the height direction, a connection pin 140 is inserted into the opening hole 121 communicated in the upper and lower directions, and the styrofoam to which the connection pin 140 is inserted and connected to a predetermined depth is combined. , By connecting the wiring pipe 130 to the connection hole 115 of the light weight block 110 of styrofoam material having a plurality of through-holes 111 penetrated to the rear and connection holes 115 open in both directions A molding preparation step in which both ends of the lightweight block 110 protrude in both directions, and a plurality of reinforcing pins 113 are connected to the lightweight block 110 so that both ends protrude to the front and rear of the lightweight block 110 (S10); Arrangement step (S20) of placing the lightweight block 110 assembled through the molding preparation step (S10) in a brick mold (B) for brick molding; Cement mortar is poured into the brick mold (B) prepared in the placing step (S20) to cover the front and rear surfaces and both sides of the lightweight block 110, and a weight block 120 having inflow holes 123 formed on both sides thereof. Making molding processing step (S30); A curing step (S40) of managing for a predetermined time until the cement mortar is completely solidified after the molding processing step (S30); And a take-out step (S50) of removing the weight block 120 from the brick mold (B) after the curing step (S40), and, in the molding preparation step (S10), the outer surface of the lightweight block 110 is A wire mesh for reinforcing the strength of the block 110 is wrapped, and in the molding processing step (S30), both ends of the reinforcing pins 113 of the lightweight block 110 are buried inside the weight block 120, and the weight block ( 120) It is characterized in that the cement mortar for molding is filled in the through hole 111 and formed into the shape of the through hole 111.
본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니 되며, 발명은 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.The terms or words used in the specification and claims should not be construed as being limited to their usual or dictionary meanings, and the invention may properly define the concept of terms in order to describe its own invention in the best way. It should be interpreted as a meaning and concept consistent with the technical idea of the present invention based on the principle that there is.
따라서, 본 명세서에 기재된 실시예와 도면에 도시된 구성은 본 발명의 가장 바람직한 일 실시예에 불과할 뿐이고, 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이를 대체할 수 있는 다른 균등물과 변형예들이 있을 수 있음을 이해하여야 한다.Accordingly, the embodiments described in the present specification and the configurations shown in the drawings are only the most preferred embodiments of the present invention, and do not represent all the technical ideas of the present invention, and thus can be replaced at the time of application. It should be understood that there may be other equivalents and variations.
도 1은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 사시도이고, 도 2는 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 분해사시도이며, 도 3은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 이용한 시공상태도이고, 도 4는 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 요부 평단면도이며, 도 5는 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 요부 종단면도이다.1 is a perspective view showing a functional brick combined with styrofoam according to a preferred embodiment of the present invention, Figure 2 is an exploded perspective view showing a functional brick combined with styrofoam according to a preferred embodiment of the present invention, and Figure 3 is a preferred embodiment of the present invention It is a construction state diagram using a functional brick combined with styrofoam according to an embodiment, Figure 4 is a cross-sectional plan view of the main part showing a functional brick combined with styrofoam according to a preferred embodiment of the present invention, Figure 5 is a styrofoam according to a preferred embodiment of the present invention It is a longitudinal sectional view showing the functional bricks combined.
도 1 내지 도 5를 참조하면, 본 발명의 스티로폼을 결합한 기능성 벽돌(100)은 경량의 스티로폼 소재의 경량블록(110)과, 시멘트모르타르 소재의 중량블록(120) 및 상기 경량블록(110)과 중량블록(120) 내에 연결된 배선파이프(130)를 포함하여 구성된다.1 to 5, the functional brick 100 incorporating the styrofoam of the present invention includes a lightweight block 110 made of a lightweight styrofoam material, a weight block 120 made of a cement mortar material, and the lightweight block 110 It is configured to include a wiring pipe 130 connected in the weight block 120.
상기 경량블록(110)은 본 발명의 벽돌(100) 내부에 구비되어 벽돌(100)의 무게를 감량함은 물론, 보온, 단열기능 및 방음기능을 수행하는 역할을 제공한다.The light weight block 110 is provided inside the brick 100 of the present invention to reduce the weight of the brick 100, as well as to provide a role of thermal insulation, heat insulation and sound insulation.
상기 경량블록(110)은 다각 형상의 가벼운 스티로폼 소재로 구성된다.The lightweight block 110 is made of a light styrofoam material having a polygonal shape.
또한, 상기 경량블록(110)은 그 내측에 전, 후방으로 관통된 다수의 관통홀(111)이 마련되고, 모서리부위에 전, 후방으로 돌출된 복수의 보강핀(113)이 연결되며, 상기 관통홀(111)과 높이를 달리하여 양측 방향으로 개방된 연결홀(115)이 마련된다.In addition, the lightweight block 110 is provided with a plurality of through-holes 111 penetrating forward and rearward therein, and a plurality of reinforcing pins 113 protruding forward and rearward at the corners thereof are connected, and the Connection holes 115 open in both directions are provided at different heights from the through holes 111.
한편, 상기 중량블록(120)은 본 발명의 외형 틀체 역할을 수행하는 구성수단이다.On the other hand, the weight block 120 is a component that performs the role of the outer frame of the present invention.
상기 중량블록(120)은 시멘트모르타르 소재로 상기 경량블록(110)의 전,후방 면과 양 측면을 감싸는 함체 형상으로 성형가공된다.The weight block 120 is formed of a cement mortar material and is molded into a housing shape surrounding the front and rear surfaces and both sides of the lightweight block 110.
이때, 상기 중량블록(120)을 성형가공 과정에서 상기 보강핀(113) 양단은 상기 중량블록(120)의 내부에 매설된다.In this case, both ends of the reinforcing pins 113 are buried in the weight block 120 during the molding process of the weight block 120.
이에, 상기 보강핀(113)은 상기 경량블록(110)과 중량블록(120) 간의 결속력을 향상시켜 상기 경량블록(110)과 중량블록(120)이 견고한 결합구조를 구현할 수 있도록 한다.Accordingly, the reinforcing pin 113 improves the binding force between the light weight block 110 and the weight block 120 so that the light weight block 110 and the weight block 120 can implement a solid coupling structure.
또한, 상기 중량블록(120) 성형과정에서 시멘트모르타르가 상기 관통홀(111)에 충전되어 관통홀(111)의 형상으로 성형가공된다.In addition, during the molding process of the weight block 120, cement mortar is filled in the through hole 111 and formed into the shape of the through hole 111.
이에, 상기 관통홀 형상으로 성형가공된 구조체가 경량블록과 중량블록 간의 결속력을 더욱 향상시킬 수 있도록 한다.Accordingly, the structure molded into the through-hole shape can further improve the binding force between the lightweight block and the heavy block.
또한, 상기 중량블록(120)은 그 상면과 하면에 복수의 개구홀(121)이 마련되고, 양측에 상기 연결홀(115)과 연통을 이루는 유입홀(123)이 마련된다.In addition, the weight block 120 is provided with a plurality of opening holes 121 on the upper and lower surfaces thereof, and inlet holes 123 communicating with the connection holes 115 are provided on both sides.
이에, 본 발명의 벽돌(100)을 높이방향으로 축조할 때, 상기 중량블록(120)의 상, 하부에 형성된 개구홀(121)들은 인접하게 위치한 중량블록(120)의 개구홀(121)과 서로 상, 하 방향으로 연통되며, 이렇게 연통된 개구홀(121)에 연결핀(140)을 삽입, 연결한다.Accordingly, when the brick 100 of the present invention is constructed in the height direction, the opening holes 121 formed at the top and bottom of the weight block 120 are adjacent to the opening hole 121 of the weight block 120 The connection pins 140 are connected to each other in the upper and lower directions, and the connection pin 140 is inserted and connected to the opening hole 121 communicated in this way.
상기 연결핀(140)은 높이방향으로 축조되는 벽돌(100)을 용이하게 정렬할 수 있도록 함은 물론, 높이방향으로 축조된 벽돌(100)들 간의 결속력을 향상시켜 구조적 안정성을 확보할 수 있도록 한다.The connection pin 140 not only allows the bricks 100 built in the height direction to be easily aligned, but also improves the bonding force between the bricks 100 built in the height direction to ensure structural stability. .
한편, 상기 배선파이프(130)는 서로 연통된 연결홀(115)과 유입홀(123)에 삽입, 연결되어 다양한 종류의 배선 또는 파이프 등을 용이하게 연결할 수 있도록 한다.On the other hand, the wiring pipe 130 is inserted into and connected to the connection hole 115 and the inlet hole 123 communicated with each other so that various types of wiring or pipes can be easily connected.
즉, 본 발명의 벽돌(100)을 이용하여 칸막이 공사를 시공할 경우 상기 배선파이프(130)는 전화선, 전기선, 인터넷선 및 에어컨 파이프 등을 연결할 수 있는 공간을 제공함으로써, 본 발명을 이용한 시공 편의성을 향상시킬 수 있도록 한다.That is, when the partition construction is constructed using the brick 100 of the present invention, the wiring pipe 130 provides a space to connect a telephone line, an electric line, an Internet line, and an air conditioner pipe, so that construction convenience using the present invention To improve.
이에, 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌은 무게 감량을 통한 시공 편의성 향상 및 보온, 단열기능, 방음기능과 같은 기능성을 갖게 됨은 물론, 구조 개선을 통해 경량블록과 중량블록이 견고한 결합구조를 갖게 되며, 다양한 종류의 배선작업을 용이하게 수행할 수 있고, 본 발명을 높이방향으로 축조시 구조적 안정성을 확보할 수 있도록 한다.Thus, the functional brick combined with the styrofoam according to the first preferred embodiment of the present invention has functions such as improved construction convenience through weight reduction and thermal insulation, heat insulation, and sound insulation, as well as lightweight blocks and heavy blocks through structural improvement. This rigid coupling structure is provided, and various types of wiring work can be easily performed, and structural stability can be secured when the present invention is constructed in the height direction.
도 6은 본 발명의 바람직한 제2 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 분해사시도이다.6 is an exploded perspective view showing a functional brick combined with styrofoam according to a second preferred embodiment of the present invention.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 제2 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 상세히 설명하기로 한다.Hereinafter, a functional brick combined with styrofoam according to a second preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
이때, 본 발명의 바람직한 제2 실시예에 따른 스티로폼을 결합한 기능성 벽돌 중 본 발명의 바람직한 제1 실시예와 동일한 구성은 동일한 참조번호를 나타내며, 이에 따른 상세한 설명은 생략하기로 한다.At this time, among the functional bricks combined with styrofoam according to the second preferred embodiment of the present invention, the same components as those of the first preferred embodiment of the present invention denote the same reference numerals, and detailed descriptions thereof will be omitted.
본 고안의 바람직한 제2 실시예에 따른 스티로폼을 결합한 기능성 벽돌(200)의 구성요소 중 상기 경량블록(110)은 본 발명의 실시예에 따라 그 외면에 철망(250)을 감쌀 수 있다.Among the components of the functional brick 200 combined with styrofoam according to the second preferred embodiment of the present invention, the lightweight block 110 may wrap the wire mesh 250 on its outer surface according to the embodiment of the present invention.
이때, 상기 경량블록(110)의 외면에 감싸진 철망(250)은 상기 경량블록(110)의 강도를 강화하는 역할을 수행하여 본 발명 벽돌(200)의 내구성을 향상시킬 수 있도록 한다.At this time, the wire mesh 250 wrapped on the outer surface of the lightweight block 110 serves to reinforce the strength of the lightweight block 110 to improve the durability of the brick 200 of the present invention.
또한, 철망(250)이 둘러싸인 경량블록(110)을 이용한 벽돌(200)은 상기 벽돌(200)보다 크기가 큰 블록으로 사용될 수 있다.In addition, the brick 200 using the lightweight block 110 surrounded by the wire mesh 250 may be used as a block having a size larger than that of the brick 200.
도 7은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 나타낸 공정도이고, 도 8은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 나타낸 순서도이며, 도 9는 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 통해 제조된 벽돌의 축조상태를 나타낸 요부단면도이다.Figure 7 is a flow chart showing a method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention, Figure 8 is a flow chart showing a method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention, Figure 9 Is a cross-sectional view of the main parts showing the construction state of a brick manufactured through the method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention.
도 7 내지 도 9를 참조하면 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법은 성형준비단계(S10), 배치단계(S20), 성형가공단계(S30), 양생단계(S40) 및 취출단계(S50)를 포함한다.7 to 9, the method of manufacturing a functional brick combined with styrofoam according to a preferred embodiment of the present invention includes a molding preparation step (S10), a placement step (S20), a molding processing step (S30), and a curing step (S40). And a take-out step (S50).
상기 성형준비단계(S10)는 전, 후방으로 관통된 다수의 관통홀(111)이 형성되고 양측 방향으로 개방된 연결홀(115)을 갖는 다각 형상의 스티로폼 소재 경량블록(110)을 이용하여 벽돌을 제조할 수 있도록 준비한다.In the molding preparation step (S10), a plurality of through-holes 111 penetrating forward and rearward are formed, and a multi-angled styrofoam material lightweight block 110 having connection holes 115 open in both directions is used. Be prepared to manufacture.
이때, 상기 연결홀(115)에는 배선파이프(130)를 연결하여 그 양단이 경량블록(110)의 양측방향으로 돌출되게 하고, 경량블록(110)에 복수의 보강핀(113)을 연결하여 그 양단이 상기 경량블록(110)의 전, 후방으로 돌출되게 한다.At this time, the wiring pipe 130 is connected to the connection hole 115 so that both ends of the light-weight block 110 protrude in both directions, and a plurality of reinforcing pins 113 are connected to the light-weight block 110, Both ends protrude to the front and rear of the lightweight block 110.
상기 경량블록(110)은 본 제조방법을 통해 제조된 벽돌의 무게를 감량하여 시공편의성을 향상시킴은 물론, 스티로폼 소재의 특성에 따라 보온, 단열기능 및 방음기능을 수행하여 다양한 시공효과를 기대할 수 있도록 한다.The lightweight block 110 not only improves construction convenience by reducing the weight of the brick manufactured through this manufacturing method, but also performs heat insulation, heat insulation and soundproof functions according to the characteristics of the styrofoam material, so that various construction effects can be expected. To be.
본 발명의 실시예에 따라 상기 경량블록(110)의 외면에는 상기 경량블록(110)의 강도를 강화하기 위한 철망(250)이 감싸질 수 있다.According to an embodiment of the present invention, a wire mesh 250 for reinforcing the strength of the lightweight block 110 may be wrapped on the outer surface of the lightweight block 110.
이후, 성형준비단계(S10)를 마친 경량블록(110)을 이용하여 상기 배치단계(S20)를 살펴보면, 상기 성형준비단계(S10)를 통해 조립된 경량블록(110)을 벽돌 성형을 위한 벽돌금형(B) 내에 배치한다.Then, looking at the placement step (S20) using the lightweight block 110 that has completed the molding preparation step (S10), the lightweight block 110 assembled through the molding preparation step (S10) is a brick mold for brick molding. Place it inside (B).
이때, 상기 벽돌금형(B)의 내부 성형공간의 높이와 경량블록(110)의 높이는 일치하나, 상기 벽돌금형(B)의 내부 성형공간 중 전, 후방의 길이와 양측의 길이는 상기 경량블록(110)의 전, 후방의 길이와 양측의 길이보다 크다.At this time, the height of the inner molding space of the brick mold (B) and the height of the lightweight block 110 are the same, but the lengths of the front and rear and both sides of the inner molding space of the brick mold (B) are the light weight blocks ( 110) is greater than the length of the front and rear and the length of both sides.
이후, 상기 배치단계(S20)에서 준비된 벽돌금형(B) 내에 시멘트모르타르를 타설하여 성형가공단계(S30)를 진행한다.Thereafter, cement mortar is poured into the brick mold (B) prepared in the placement step (S20) to proceed with the molding processing step (S30).
이때, 상기 성형가공단계(S30)에서는 상기 경량블록(110)의 전,후방 면과 양 측면을 감싸며 양측에 유입홀(123)이 형성된 중량블록(120)이 성형가공된다.At this time, in the molding processing step (S30), the weight block 120 is formed to surround the front and rear surfaces and both sides of the lightweight block 110 and inlet holes 123 are formed on both sides.
한편, 상기 성형가공단계(S30)를 통해 만들어진 상기 중량블록(120) 내부에는 경량블록(110)의 보강핀(113) 양단이 매설되고, 상기 중량블록(120) 성형을 위한 시멘트모르타르가 상기 관통홀(111)에 충전되어 상기 관통홀(111)의 형상으로 구조체(미도시)가 성형가공된다.Meanwhile, both ends of the reinforcing pins 113 of the lightweight block 110 are buried inside the weight block 120 made through the molding processing step (S30), and the cement mortar for molding the weight block 120 passes through the The hole 111 is filled to form a structure (not shown) in the shape of the through hole 111.
이때, 상기 중량블록(120) 내부에 매설되는 보강핀(113)은 상기 경량블록(110)과 중량블록(120) 간의 결속력을 향상시켜 견고한 결합구조를 구현할 수 있도록 한다.At this time, the reinforcing pins 113 buried inside the weight block 120 improves the bonding force between the light weight block 110 and the weight block 120 to realize a solid coupling structure.
또한, 상기 관통홀(111) 형상으로 성형가공된 구조체(미도시)는 경량블록(110)과 중량블록(120) 간의 결속력을 더욱 향상시키는 역할을 수행한다.In addition, the structure (not shown) molded in the shape of the through hole 111 serves to further improve the bonding force between the lightweight block 110 and the heavy block 120.
또한, 상기 성형가공단계(S30)에서 상기 벽돌금형(B)의 내면 상,하부에는 성형핀(P)이 돌출, 형성되어 상기 벽돌금형(B) 내에서 성형가공된 중량블록(120)의 상, 하면에 복수의 개구홀(121)을 성형한다.In addition, in the molding processing step (S30), a molding pin (P) is protruded and formed at the upper and lower inner surfaces of the brick mold (B), so that the upper and lower parts of the weight block 120 formed in the brick mold (B). , A plurality of opening holes 121 are formed on the lower surface.
또한, 상기 중량블록(120)에 성형된 개구홀(121)에는 상기 중량블록(120)을 높이방향으로 축조할 때 상, 하 방향으로 서로 연통을 이룬 개구홀(121)에 연결핀(140)을 삽입, 연결할 수 있다.In addition, the opening hole 121 formed in the weight block 120 has a connection pin 140 in the opening hole 121 communicating with each other in the up and down directions when the weight block 120 is constructed in the height direction. Can be inserted and connected.
이에, 본 발명의 벽돌을 높이방향으로 축조시 상기 중량블록(120)의 개구홀(121)에 연결핀(140)을 삽입, 연결함으로써, 본 발명의 벽돌(100)을 용이하게 정렬할 수 있도록 함은 물론, 높이방향으로 축조된 벽돌(100)들 간의 결속력을 향상시켜 구조적 안정성을 확보할 수 있도록 한다.Thus, by inserting and connecting the connection pin 140 to the opening hole 121 of the weight block 120 when building the brick of the present invention in the height direction, so that the brick 100 of the present invention can be easily aligned. In addition, it is possible to secure structural stability by improving the bonding force between the bricks 100 constructed in the height direction.
이후, 상기 양생단계(S40)는, 상기 성형가공단계(S30) 후 시멘트모르타르가 완전히 굳을 때까지 상기 중량블록(120)을 벽돌금형(B) 내에 소정시간 관리한다.Thereafter, in the curing step (S40), the weight block 120 is managed in the brick mold (B) for a predetermined time until the cement mortar is completely hardened after the molding processing step (S30).
이후, 상기 취출단계(S50)는, 벽돌금형(B)에서 중량블록(120)을 떼어낸다.Thereafter, in the take-out step (S50), the weight block 120 is removed from the brick mold (B).
이에, 상술한 방법에 의해 제조된 벽돌은 시공 편의성 향상 및 보온, 단열기능, 방음기능과 같은 기능성을 갖게 된다.Accordingly, the brick manufactured by the above-described method has functions such as improved construction convenience and thermal insulation, heat insulation, and sound insulation.
또한, 상기 경량블록(110)의 배선파이프(130)를 통해 다양한 종류의 배선작업(전화선, 전기선, 인터넷선, 에어컨파이프)을 용이하게 수행할 수 있도록 한다.In addition, it is possible to easily perform various types of wiring work (telephone line, electric line, Internet line, air conditioner pipe) through the wiring pipe 130 of the lightweight block 110.
상기와 같은 본 발명에 따른 스티로폼을 결합한 기능성 벽돌 제조방법은, Functional brick manufacturing method combining styrofoam according to the present invention as described above,
스티로폼 소재의 경량블록과 시멘트모르타르 소재의 중량블록을 조합하여 벽돌을 구성함으로써, 벽돌 전체 무게를 감량하여 시공 편의성을 향상시킬 수 있도록 함은 물론, 보온, 단열기능 및 방음기능을 수행하여 다양한 시공효과를 기대할 수 있고, 경량블록과 중량블록 간의 연결부위 구조개선을 통해 이들 간에 결속력을 향상시켜 견고한 결합구조를 구현할 수 있으며, 더불어 벽돌 내부에 연결된 배선파이프를 통해 전화선, 전기선, 인터넷선 및 에어컨 파이프 등을 연결할 수 있도록 함으로써, 시공 편의성을 향상시키는 동시에 벽돌을 높이방향으로 축조시 벽돌을 용이하게 정렬할 수 있고, 벽돌들 간의 결속력을 향상시킬 수 있는 효과가 있어 산업상 이용가능성이 매우 높은 발명인 것이다.By composing a brick by combining a lightweight block made of styrofoam and a heavy block made of cement mortar, the overall weight of the brick can be reduced to improve construction convenience, as well as thermal insulation, insulation, and soundproofing functions for various construction effects. It can be expected, and by improving the structure of the connection part between the lightweight block and the heavy block, a solid coupling structure can be realized by improving the bonding between them.In addition, telephone lines, electric lines, Internet lines, and air conditioner pipes, etc., through the wiring pipes connected inside the bricks. By making it possible to connect, it is an invention that has a very high industrial applicability because it has the effect of improving the convenience of construction and easily aligning the bricks when building the bricks in the height direction, and improving the bonding strength between the bricks.
Claims (3)
- 다각 형상으로 내측에 전, 후방으로 관통된 다수의 관통홀(111)이 마련되고, 모서리부위에 전, 후방으로 돌출된 복수의 보강핀(113)이 연결되며, 상기 관통홀(111)과 높이를 달리하여 양측 방향으로 개방된 연결홀(115)이 마련된 스티로폼 소재의 경량블록(110); 시멘트모르타르 소재로 상기 경량블록(110)의 전,후방 면과 양 측면을 감싸는 함체 형상으로 성형가공되며, 성형가공 과정에서 시멘트모르타르가 상기 관통홀(111)에 충전되어 관통홀(111)의 형상으로 성형가공되며, 상면과 하면에 복수의 개구홀(121)이 마련되고, 양측에 상기 연결홀(115)과 연통을 이루는 유입홀(123)이 마련된 중량블록(120); 상기 유입홀(123)과 연결홀(115) 내에 삽입, 연결된 배선파이프(130); 상기 경량블록(110)의 외면을 감싸는 철망(250); 및 상기 중량블록(120)을 높이방향으로 축조할 때상, 하 방향으로 연통된 개구홀(121)에는 연결핀(140)이 소정깊이 삽입, 연결되는 스티로폼을 결합한 기능성 벽돌을 제조하는 방법으로, In a polygonal shape, a plurality of through-holes 111 penetrated forward and backward are provided on the inside, and a plurality of reinforcing pins 113 protruding forward and rearward are connected to the edge portion, and the through-hole 111 and the height Lightweight block 110 made of styrofoam material provided with connection holes 115 opened in both directions by differently; The cement mortar material is molded into the shape of the enclosure surrounding the front, rear and both sides of the lightweight block 110, and cement mortar is filled in the through hole 111 during the molding process to form the through hole 111 A weight block 120 formed by molding and having a plurality of opening holes 121 on the upper and lower surfaces, and inlet holes 123 communicating with the connection holes 115 on both sides; A wiring pipe 130 inserted into and connected to the inlet hole 123 and the connection hole 115; Wire mesh 250 surrounding the outer surface of the lightweight block 110; And when the weight block 120 is constructed in the height direction, a connection pin 140 is inserted into the opening hole 121 communicated in the upper and lower directions, and a method of manufacturing a functional brick combining styrofoam to which a predetermined depth is inserted and connected,전, 후방으로 관통된 다수의 관통홀(111)과, 양측 방향으로 개방된 연결홀(115)을 갖는 스티로폼 소재의 경량블록(110) 중 상기 연결홀(115)에 배선파이프(130)를 연결하여 그 양단이 경량블록(110)의 양측방향으로 돌출되고, 경량블록(110)에 복수의 보강핀(113)을 연결하여 그 양단이 경량블록(110)의 전, 후방으로 돌출되게 한 성형준비단계(S10);The wiring pipe 130 is connected to the connection hole 115 among the light weight blocks 110 made of styrofoam material having a plurality of through holes 111 penetrating forward and rearward, and connection holes 115 open in both directions. Thus, both ends protrude in both directions of the lightweight block 110, and a plurality of reinforcing pins 113 are connected to the lightweight block 110 so that both ends of the lightweight block 110 protrude to the front and rear of the lightweight block 110. Step S10;상기 성형준비단계(S10)를 통해 조립된 경량블록(110)을 벽돌 성형을 위한 벽돌금형(B) 내에 배치한 배치단계(S20);Arrangement step (S20) of placing the lightweight block 110 assembled through the molding preparation step (S10) in a brick mold (B) for brick molding;상기 배치단계(S20)에서 준비된 벽돌금형(B) 내에 시멘트모르타르를 타설하여 상기 경량블록(110)의 전,후방 면과 양 측면을 감싸며 양측에 유입홀(123)이 형성된 중량블록(120)을 만드는 성형가공단계(S30);Cement mortar is poured into the brick mold (B) prepared in the placing step (S20) to cover the front and rear surfaces and both sides of the lightweight block 110, and a weight block 120 having inflow holes 123 formed on both sides thereof. Making molding processing step (S30);상기 성형가공단계(S30) 후 시멘트모르타르가 완전히 굳을 때까지 소정시간 관리하는 양생단계(S40); 및A curing step (S40) of managing for a predetermined time until the cement mortar is completely solidified after the molding processing step (S30); And상기 양생단계(S40) 후 벽돌금형(B)에서 중량블록(120)을 떼어내는 취출단계(S50);를 포함하고,Including; a take-out step (S50) of removing the weight block 120 from the brick mold (B) after the curing step (S40),성형준비단계(S10)에서, 경량블록(110)의 외면에는 상기 경량블록(110)의 강도를 강화하기 위한 철망이 감싸지며,In the molding preparation step (S10), the outer surface of the lightweight block 110 is wrapped with a wire mesh for strengthening the strength of the lightweight block 110,성형가공단계(S30)에서, 중량블록(120) 내부에는 경량블록(110)의 보강핀(113) 양단이 매설되고, 상기 중량블록(120) 성형을 위한 시멘트모르타르가 상기 관통홀(111)에 충전되어 상기 관통홀(111)의 형상으로 성형가공되는 것을 특징으로 하는 스티로폼을 결합한 기능성 벽돌 제조방법.In the molding processing step (S30), both ends of the reinforcing pins 113 of the lightweight block 110 are buried inside the weight block 120, and cement mortar for molding the weight block 120 is placed in the through hole 111. Functional brick manufacturing method combined with styrofoam, characterized in that the filling is molded into the shape of the through hole (111).
- 제1항에 있어서,The method of claim 1,성형가공단계(S30)에서,In the molding processing step (S30),벽돌금형(B)의 내면 상,하부에는 성형핀(P)이 돌출, 형성되어 상기 중량블록(120)의 상, 하면에 복수의 개구홀(121)을 성형하는 것을 특징으로 하는 스티로폼을 결합한 기능성 벽돌 제조방법.Functionality combining styrofoam, characterized in that a plurality of opening holes 121 are formed on the upper and lower surfaces of the brick mold (B) by protruding and forming forming pins (P) on the inner surface of the brick mold (B) Brick manufacturing method.
- 제 2항에 있어서,The method of claim 2,성형가공단계(S30)에서,In the molding processing step (S30),중량블록(120)에 성형된 개구홀(121)에는 상기 중량블록(120)을 높이방향으로 축조할 때 상, 하 방향으로 서로 연통을 이룬 개구홀(121)에 연결핀(140)이 삽입, 연결하는 것을 특징으로 하는 스티로폼을 결합한 기능성 벽돌 제조방법.In the opening hole 121 formed in the weight block 120, the connection pin 140 is inserted into the opening hole 121 communicating with each other in the vertical direction when the weight block 120 is constructed in the height direction, Functional brick manufacturing method combining styrofoam, characterized in that connecting.
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