WO2020110823A1 - Disc brake - Google Patents
Disc brake Download PDFInfo
- Publication number
- WO2020110823A1 WO2020110823A1 PCT/JP2019/045201 JP2019045201W WO2020110823A1 WO 2020110823 A1 WO2020110823 A1 WO 2020110823A1 JP 2019045201 W JP2019045201 W JP 2019045201W WO 2020110823 A1 WO2020110823 A1 WO 2020110823A1
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- WO
- WIPO (PCT)
- Prior art keywords
- gear
- reduction
- disc brake
- rotation
- diameter
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/74—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/14—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
- F16D65/16—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
- F16D65/18—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake adapted for drawing members together, e.g. for disc brakes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/02—Toothed gearings for conveying rotary motion without gears having orbital motion
- F16H1/04—Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members
- F16H1/06—Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with parallel axes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
Definitions
- the present invention relates to a disc brake used for braking a vehicle.
- the disc brake described in Patent Document 1 includes a spur tooth multi-stage reduction mechanism and a planetary gear reduction mechanism to which rotation from an electric motor is transmitted, and a spur tooth multi-stage reduction mechanism and a planetary gear reduction mechanism. And a piston propulsion mechanism that propels the piston by rotational torque.
- the spur gear multi-stage reduction mechanism includes a pinion gear, a first reduction gear that meshes with the pinion gear, a non-reduction spur gear that meshes with the first reduction gear, and a second reduction gear that meshes with the non-reduction spur gear.
- the first reduction gear is configured such that a large gear meshing with the pinion gear and a small gear are integrally and concentrically connected to each other.
- the planetary gear reduction mechanism includes a sun gear, planetary gears, and an internal gear, and a carrier is connected to each planetary gear.
- the large gear of the first reduction gear and the carrier are arranged at different positions along the axial direction.
- the main problem of the disc brake according to Patent Document 1 described above is that the large gear of the first reduction gear and the carrier are arranged at mutually different positions along the axial direction. There is a risk that the size will increase along the line. Further, in the disc brake according to Patent Document 1, since a non-reducing spur gear is provided as the spur gear multi-step reduction mechanism, the number of parts thereof is large and needs to be improved. Further, in the disc brake according to Patent Document 1, in the first stage, that is, the reduction ratio between the pinion gear and the large gear is small, the output of the electric motor is increased to obtain a desired output, or the rotation is a piston propulsion mechanism. Although it is necessary to reduce the lead of the direct-acting conversion mechanism (efficiency reduction), both are not preferable in terms of performance.
- the object of the present invention is to provide a disc brake that reduces the number of parts and enables miniaturization to improve mountability in a vehicle.
- One embodiment of the present invention is a disc brake that pushes a braking member against a member to be braked by propelling a piston by transmitting a driving force of an electric motor to a rotation/linear motion conversion mechanism via a speed reduction mechanism
- the reduction mechanism includes a reduction gear to which the rotation from the electric motor is transmitted, and a planetary gear reduction mechanism to which the rotation from the reduction gear is transmitted, and the reduction gear includes a large diameter gear and a small diameter gear.
- the stepped gear is included, and the large-diameter gear and the carrier to which the rotation from the planetary gear reduction mechanism is transmitted are arranged so as to overlap in the radial direction.
- the number of parts can be reduced, the disc brake can be downsized, and the mountability on the vehicle can be improved.
- Sectional drawing of the principal part of the disc brake which concerns on this embodiment The enlarged view of the principal part of FIG.
- the principal part exploded perspective view of the disc brake concerning this embodiment.
- the disc brake 1 is an electric brake device that generates a braking force by driving an electric motor 40 as an electric motor during normal traveling.
- the inside of the vehicle inner side
- the outside of the vehicle outer side
- the other end side disk rotor D side
- FIGS. 1 and 2 the right side is referred to as one end side
- the left side is referred to as the other end side, which will be described as appropriate.
- FIG. 1 the right side is referred to as one end side, and the left side is referred to as the other end side, which will be described as appropriate.
- the disc brake 1 includes a pair of braking members, which are attached to a rotating portion of a vehicle and are arranged on both sides in the axial direction with a disc rotor D serving as a braked member interposed therebetween.
- the disc brake 1 is configured as a caliper floating type.
- the pair of inner brake pads 2 and outer brake pads 3 and the caliper 4 are supported by a bracket 5 fixed to a non-rotating portion such as a knuckle of a vehicle so as to be movable in the axial direction of the disc rotor D.
- the caliper 4 includes a caliper body 8 that is a main body of the caliper 4, and a drive mechanism 9 that applies a thrust force to a piston 18 in a cylinder portion 13 of the caliper body 8. ..
- the caliper main body 8 is arranged on the base end side facing the inner brake pad 2, and has a cylindrical cylinder portion 13 facing the inner brake pad 2 and opening, and the outer side of the cylinder portion 13 across the disc rotor D. And a pair of claw portions 14, 14 that are disposed on the front end side facing the outer brake pad 3.
- a piston 18 is housed in the cylinder portion 13 of the caliper body 8, that is, in the cylinder bore 16 of the cylinder portion 13 such that the piston 18 cannot rotate relative to the cylinder portion 13 and can move in the axial direction.
- the piston 18 presses the inner brake pad 2, and is formed in a bottomed cup shape.
- the piston 18 is housed in the cylinder bore 16 of the cylinder portion 13 so that the bottom thereof faces the inner brake pad 2.
- the piston 18 is non-rotatably supported with respect to the cylinder bore 16 and, by extension, the caliper body 8 by the detent engagement between the bottom of the piston 18 and the inner brake pad 2.
- a seal member (not shown) is arranged on the inner peripheral surface of the other end of the cylinder bore 16 of the cylinder portion 13.
- the piston 18 is housed in the cylinder bore 16 so as to be movable in the axial direction while being in contact with the seal member.
- a dust boot 20 is interposed between the outer peripheral surface on the bottom side of the piston 18 and the inner peripheral surface on the other end side of the cylinder bore 16. The seal member and the dust boot 20 prevent foreign matter from entering the cylinder bore 16 of the cylinder portion 13.
- a gear housing 25 is integrally connected to the bottom wall 23 side (one end side) of the cylinder portion 13 of the caliper body 8.
- the motor gear assembly 30 is housed inside the gear housing 25.
- the motor gear assembly 30 is an electric motor 40, a spur gear multi-stage speed reduction mechanism 41, and a planetary gear speed reduction mechanism 42, which will be described later.
- the gear housing 25 includes a first gear housing 27 that houses the electric motor 40, and a second gear housing 28 that mainly houses the planetary gear reduction mechanism 42.
- the bottom wall 23 of the cylinder portion 13 is integrally connected to the first gear housing 27 from the other end side.
- the cylinder portion 13 and the first gear housing 27 (electric motor 40) are arranged substantially parallel to each other.
- the second gear housing 28 is formed with an insertion hole 29 into which a small-diameter cylindrical portion 86 of the carrier 72 including a spindle 93 described later is inserted.
- a cylindrical restraining portion 32 that restricts radial movement of an internal gear 71, which will be described later, is provided in a protruding manner.
- An annular groove 33 is formed on the outer side in the radial direction of the cylindrical restraining portion 32 between the cylindrical restraining portion 32 and a wall surface facing it.
- a plurality of engagement recesses 34 are formed at intervals in the circumferential direction on the wall surface facing the cylindrical restraint portion 32.
- a cutout portion (not shown) is formed in the cylindrical restraint portion 32 so as to avoid interference with the large-diameter gear 53 of the first reduction gear 48 described later.
- the cylindrical restraint 32 has a notch (not shown) into which the large-diameter gear 53 of the first reduction gear 48, which will be described later, is inserted.
- the one end side opening of the gear housing 25 is closed by a cover member 36.
- the cover member 36 is airtightly attached to the gear housing 25.
- the drive mechanism 9 includes an electric motor 40, a spur gear multi-step speed reduction mechanism 41 and a planetary gear speed reduction mechanism 42 as a speed reduction mechanism that increases the rotational torque from the electric motor 40, and the rotation from the planetary gear speed reduction mechanism 42 is linear.
- a rotation/linear motion conversion mechanism 43 that converts the motion into a motion and applies a thrust to the piston 18 is provided.
- the electric motor 40 is arranged in the first gear housing 27, and its rotation shaft 40A extends toward the cover member 36 (one end side). Note that FIG. 3 illustrates a part of the electric motor 40.
- the spur gear multi-step reduction mechanism 41 includes a pinion gear 47, a first reduction gear 48 as a reduction gear, and a second reduction gear 49.
- the first reduction gear 48 and the second reduction gear 49 are made of metal or resin such as fiber reinforced resin.
- the pinion gear 47 is formed in a tubular shape, and is press-fitted and fixed to the rotary shaft 40A of the electric motor 40.
- the first reduction gear 48 is a stepped gear.
- the first reduction gear 48 includes a large diameter large diameter gear 53 meshing with the pinion gear 47, and a small diameter small diameter gear 54 concentrically extending from the large diameter gear 53 toward one end side in the axial direction. ..
- the central portion of the first reduction gear 48 in the radial direction is arranged near the boundary between the first gear housing 27 and the second gear housing 28. In other words, the large diameter gear 53 is arranged so as to straddle the first gear housing 27 and the second gear housing 28.
- a support rod 60 is rotatably supported on the first reduction gear 48.
- the support rod 60 is press-fitted and fixed to the bottom surface of the gear housing 25.
- the axial length of the small diameter gear 54 is formed to be considerably longer than the axial length of the large diameter gear 53.
- the axial length of the small diameter gear 54 is substantially the same as the axial length of the large diameter gear 57 of the second reduction gear 49 described later.
- One end of the small diameter gear 54 is arranged close to the cover member 36.
- the small diameter gear 54 of the first reduction gear 48 meshes with the second reduction gear 49.
- the second reduction gear 49 has a large diameter large diameter gear 57 that meshes with the small diameter gear 54 of the first reduction gear 48, and a small diameter sun gear concentrically extending from the large diameter gear 57 toward the other end in the axial direction. And 58.
- the second reduction gear 49 is housed in the second gear housing 28.
- a support hole 62 penetrating in the axial direction is formed in the radial center of the second reduction gear 49.
- a support shaft portion 95 of a spindle 93 described later is rotatably inserted into the support hole 62.
- the second reduction gear 49 is rotatably supported by the gear housing 25.
- the sun gear 58 is configured as a part of the planetary gear speed reduction mechanism 42.
- the large-diameter gear 57 and the sun gear 58 have substantially the same axial length.
- An annular space 63 is formed between the inner peripheral surface of the large diameter gear 57 and the outer peripheral surface of the sun gear 58.
- One end of the large diameter gear 57 of the second reduction gear 49 and one end of the sun gear 58 are connected by an annular ring wall portion 65.
- An annular stopper portion 66 protruding toward the planetary gear speed reduction mechanism 42 side (the other end side) is formed on the other end side surface of the annular wall portion 65 near the outer peripheral end thereof.
- the annular wall portion 65 of the second reduction gear 49 is arranged near the cover member 36.
- the planetary gear reduction mechanism 42 includes a sun gear 58 of the second reduction gear 49, a plurality (five in this embodiment) of planetary gears 70, and an internal gear 71.
- the rotation from the planetary gear reduction mechanism 42 that is, the rotation from each planetary gear 70 is transmitted to the carrier 72.
- Each planetary gear 70 has a gear 75 that meshes with the sun gear 58, and a hole portion 76 into which a pin 90 standing from a carrier 72 is rotatably inserted.
- the planetary gears 70 are arranged around the sun gear 58 at equal intervals along the circumferential direction. Specifically, each planetary gear 70 is arranged at equal intervals along the circumferential direction in an annular space 63 between the inner peripheral surface of the large diameter gear 57 and the outer peripheral surface of the sun gear 58 while meshing with the sun gear 58.
- the internal gear 71 has internal teeth 78 that mesh with the gears 75 of the planetary gears 70, and an annular wall that continuously extends from one end of the internal teeth 78 toward the radial center and restricts the axial movement of each planetary gear 70.
- a portion 79 and a cylindrical wall portion 80 extending from the inner teeth 78 toward the other end side are provided.
- the portion of the internal gear 78 of the internal gear 71 is arranged between the inner peripheral surface of the large diameter gear 57 of the second reduction gear 49 and each planetary gear 70.
- the inner teeth 78 of the internal gear 71, the planetary gears 70, and the sun gear 58 have surfaces on the other end sides that are substantially flush with each other. As can be seen from FIG.
- the cylindrical wall portion 80 of the internal gear 71 is provided with a plurality of engaging projections 82 projecting outward in the radial direction at intervals in the circumferential direction.
- the engaging protrusions 82 are formed at three equal intervals.
- the cylindrical wall portion 80 of the internal gear 71 is provided with a cutout portion 83 at a portion thereof in the circumferential direction so as to avoid interference with the large diameter gear 53 of the first reduction gear 48. It is formed.
- the cylindrical wall portion 80 of the internal gear 71 is formed with a notch portion 83 in which the large-diameter gear 53 of the first reduction gear 48 is inserted, in a portion in the circumferential direction thereof. Then, one end surface of the cylindrical wall portion 80 of the internal gear 71 is brought into contact with the bottom surface of the second gear housing 28, while the inner peripheral surface of the cylindrical wall portion 80 is in contact with the cylindrical restraining portion 32 of the second gear housing 28.
- the engaging projections 82 protruding from the cylindrical wall 80 are engaged with the engaging recesses 34 provided on the wall surface of the second gear housing 28. Further, an annular stopper portion 66 provided on the annular wall portion 65 of the second reduction gear 49 is in contact with the surface of the internal gear 71 on the one end side. As a result, the internal gear 71 is restricted from moving in the radial direction and the axial direction, and is supported so as not to rotate relative to the gear housing 25.
- the carrier 72 includes a large-diameter annular plate-shaped portion 85 and a small-diameter cylindrical portion 86 that is concentrically projected from the large-diameter annular plate-shaped portion 85 on the other end side.
- the carrier 72 is formed so that the spline hole portion 87 penetrates in the axial direction substantially at the center in the radial direction.
- the large-diameter annular plate-shaped portion 85 is arranged inside the cylindrical restraining portion 32 of the second gear housing 28.
- a plurality of pin hole portions 89 are formed at intervals along the circumferential direction so as to correspond to the planetary gears 70.
- a pin 90 is press-fitted and fixed in each pin hole 89.
- Each pin 90 is rotatably inserted in the hole 76 of each planetary gear 70.
- the small-diameter cylindrical portion 86 of the carrier 72 is inserted into the insertion hole 29 of the second gear housing 28.
- the small-diameter cylindrical portion 86 of the carrier 72 and the insertion hole 29 have substantially the same axial length.
- the outer diameter of the carrier 72 is smaller than the inner diameter of the inner teeth 78 of the internal gear 71.
- the thickness of the large-diameter annular plate-shaped portion 85 of the carrier 72 is substantially the same as the height of the cylindrical restraining portion 32 provided in the second gear housing 28.
- the large-diameter annular plate-shaped portion 85 of the carrier 72 is formed to be slightly thicker than the tooth width (thickness) of the large-diameter gear 53 of the first reduction gear 48.
- the carrier 72, more specifically, the large-diameter annular plate-shaped portion 85 of the carrier 72 and the large-diameter gear 53 of the first reduction gear 48 are arranged so as to overlap in the radial direction.
- the large-diameter gear 53 of the first reduction gear 48 is located within the axial range of the carrier 72, specifically within the axial range of the large-diameter annular plate portion 85 of the carrier 72.
- the large-diameter gear 53 of the first reduction gear 48 has a notch (not shown) provided in the cylindrical restraint 32 of the second gear housing 28 and a notch provided in the cylindrical wall 80 of the internal gear 71. It is arranged so as to enter the portion 83.
- the outer peripheral surface of the large-diameter annular plate-shaped portion 85 of the carrier 72 and the outer peripheral surface of the large-diameter gear 53 of the first reduction gear 48 are arranged facing each other and close to each other.
- Rotation from the carrier 72 is transmitted to the spindle 93, and its rotational torque is transmitted to the rotation/linear motion conversion mechanism 43.
- the spindle 93 is connected to the support shaft portion 95 that is inserted into the support hole 62 of the second reduction gear 49, the support shaft portion 95, and the spline shaft portion 96 that is engaged with the spline hole portion 87 of the carrier 72.
- a main shaft portion (not shown) that is integrally connected to the spline shaft portion 96 and extends into the cylinder bore 16 and functions as a part of the rotation/linear motion conversion mechanism 43.
- the support shaft portion 95 of the spindle 93 is rotatably inserted into the support hole 62 of the second reduction gear 49, so that the second reduction gear 49 is rotatably supported by the gear housing 25. Further, since the spline shaft portion 96 of the spindle 93 engages with the spline hole portion 87 of the carrier 72, rotational torque can be transmitted between the carrier 72 and the spindle 93.
- the rotating shaft 40A of the electric motor 40 projects from the pinion gear 47 to one end side.
- a ratchet gear 100 is press-fitted and fixed to one end of a rotating shaft 40A of the electric motor 40.
- the rotation angle detecting means 103 is arranged on one end side of the ratchet gear 100.
- the rotation angle detection means 103 detects the rotation angle of the rotation shaft 40A of the electric motor 40.
- the rotation angle detection means 103 includes a magnet member 106 and a magnetic detection IC chip 107.
- a press-fitting recess 109 is formed on one end surface of the rotating shaft 40A of the electric motor 40.
- the support rod 110 is press-fitted and fixed in the press-fitting recess 109.
- the support rod 110 supports the ring-shaped magnet member 106 arranged in the cup-shaped support member 113.
- the magnetic detection IC chip 107 is arranged so as to face one end side of the magnet member 106.
- the magnetic detection IC chip 107 detects changes in the magnetic field generated from the magnet member 106.
- the magnetic detection IC chip 107 is attached to the control board 116.
- the magnetic detection IC chip 107 detects the change in the magnetic flux from the magnet member 106 that rotates with the rotation of the rotation shaft 40A, and the control board 116 calculates the rotation angle of the rotation shaft 40A of the electric motor 40. Is being detected.
- the rotation/linear motion converting mechanism 43 converts the rotary motion from the spur gear multi-stage speed reducing mechanism 41 and the planetary gear speed reducing mechanism 42, that is, the rotary motion of the spindle 93 into a linear motion (hereinafter, referred to as a direct motion for convenience).
- the thrust is applied to the piston 18 by conversion and movement of the linear motion member (not shown).
- the rotation/linear motion conversion mechanism 43 is arranged inside the cylinder bore 16 and between the bottom surface and the piston 18.
- the rotation/linear motion converting mechanism 43 advances the linear motion member toward the other end side, whereby the piston 18 advances and the piston 18 moves.
- the inner brake pad 2 can be pressed against the disc rotor D.
- the drive of the electric motor 40 is controlled by a command from the control board 116.
- the control board 116 causes detection signals from a detection sensor corresponding to a driver's request, various detection sensors for detecting various situations in which a brake is required, and detection from the rotation angle detection means 103.
- the drive of the electric motor 40 is controlled based on the signal and a detection signal from a thrust sensor (not shown) or the like.
- the operation of braking and braking release during normal traveling will be described.
- the electric motor 40 is driven by a command from the control board 116, and the rotation thereof in the positive direction, that is, the braking direction is changed by the sun gear 58 of the planetary gear speed reduction mechanism 42 via the spur gear multi-speed reduction mechanism 41. Be transmitted to.
- the rotation of the sun gear 58 of the planetary gear speed reduction mechanism 42 causes the planetary gears 70 to revolve around the rotation axis of the sun gear 58 while rotating around the rotation axis of the planetary gear 70, thereby rotating the carrier 72.
- the rotation from the electric motor 40 is decelerated and increased at a predetermined reduction ratio by passing through the spur gear multi-stage speed reduction mechanism 41 and the planetary gear speed reduction mechanism 42, and is transmitted to the carrier 72. Then, the rotation from the carrier 72 is transmitted to the spindle 93.
- the linear motion converting mechanism 43 causes the linear motion member to move forward to move the piston 18 forward.
- the inner brake pad 2 is pressed against the disc rotor D.
- the caliper body 8 moves to the inner side with respect to the bracket 5 by the reaction force against the pressing force of the piston 18 against the inner brake pad 2, and the outer brake pad 3 is moved to the disc rotor D by the claw portions 14 and 14. Press down.
- the disc rotor D is sandwiched between the pair of inner and outer brake pads 2 and 3 to generate a frictional force, which in turn causes a braking force of the vehicle.
- the rotating shaft 40A of the electric motor 40 rotates in the reverse direction, that is, in the braking releasing direction by the command from the control board 116, and the rotation in the reverse direction causes the spur gear multi-step speed reduction mechanism 41 and the planetary gear speed reduction. It is transmitted to the spindle 93 via the mechanism 42.
- the linear motion member is retracted and returned to the initial state by the action of the rotation/linear motion conversion mechanism 43, and the pair of inner and outer brake pads 2 to the disc rotor D, The braking force by 3 is released.
- the large diameter gear 53 of the first reduction gear 48 and the carrier 72 specifically, the large diameter annular plate shape of the carrier 72.
- the portion 85 is arranged so as to overlap in the radial direction.
- the large-diameter gear 53 of the first reduction gear 48 is located within the axial range of the carrier 72, specifically within the axial range of the large-diameter annular plate portion 85 of the carrier 72.
- the small diameter gear 54 of the first reduction gear 48 directly meshes with the large diameter gear 57 of the second reduction gear 49, which is a non-deceleration gear adopted in the conventional disc brake. Since no spur gear is required, the number of parts can be reduced.
- the large diameter gear 53 of the first reduction gear 48 enters the cutout portion 83 provided in the cylindrical wall portion 80 of the internal gear 71, and the large diameter gear 53 of the large reduction gear 53 is
- the outer peripheral surface and the outer peripheral surface of the large-diameter annular plate-shaped portion 85 of the carrier 72 are arranged facing each other and close to each other.
- the outer diameter of the large-diameter gear 53 can be maximized, and the reduction ratio between the pinion gear 47 and the large-diameter gear 53 can be increased, so that the output of the electric motor 40 is increased or the rotation is reduced. It is not necessary to take measures such as reducing the lead of the linear motion converting mechanism 43, and the performance is good.
- the present embodiment is adopted in the disc brake 1 as the electric brake device, but the present embodiment is applied to the brake supplied to the inside of the cylinder bore 16 of the caliper body 8 during braking during normal traveling.
- a braking force is generated by the pair of inner and outer brake pads 2 and 3, and the driving force from the drive mechanism 9, that is, the electric motor 40, is generated during parking braking such as parking.
- the disc brake 1 having the following modes can be considered.
- the driving force of the electric motor (40) is transmitted to the rotation/linear motion conversion mechanism (43) via the speed reduction mechanism (42, 48) to propel the piston (18) and the braking member ( A disc brake (1) for pressing the braked members (D) against the braked member (D), wherein the reduction mechanism (42, 48) is a reduction gear (48) to which rotation from the electric motor (40) is transmitted.
- a planetary gear reduction mechanism (42) to which the rotation from the reduction gear (48) is transmitted, the reduction gear (48) having a large diameter gear (53) and a small diameter gear (54).
- the large-diameter gear (53) including an additional gear and the carrier (72) to which the rotation from the planetary gear reduction mechanism (42) is transmitted are arranged so as to overlap in the radial direction.
- the outer peripheral surface of the large-diameter gear (53) and the outer peripheral surface of the carrier (72) face each other and are arranged close to each other.
- the planetary gear reduction mechanism (42) includes a sun gear (58), a plurality of planetary gears (70) meshing with the sun gear (58), and the planetary gears (70). 70) which meshes with the internal gear (71), and the internal gear (71) is formed with a cutout portion (83), and a part of the large diameter gear (53) is cut off. It is arranged so as to enter the notch (83).
- the present invention is not limited to the above-described embodiment, and various modifications are included.
- the above-described embodiments have been described in detail in order to explain the present invention in an easy-to-understand manner, and are not necessarily limited to those including all the configurations described.
- a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- Braking Arrangements (AREA)
- Gear Transmission (AREA)
- Retarders (AREA)
- Braking Systems And Boosters (AREA)
Abstract
This disc brake is provided with a first reduction gear to which rotation from an electric motor is transmitted, and a planetary gear reduction mechanism to which rotation from the first reduction gear is transmitted. The first reduction gear includes a stepped gear having a large-diameter gear and a small-diameter gear. The large-diameter gear and a carrier to which rotation from the planetary gear reduction mechanism is transmitted are arranged so as to overlap radially. Thus, with the disc brake, it is possible to achieve axial size reduction and to improve ease of mounting on a vehicle.
Description
本発明は、車両の制動に用いられるディスクブレーキに関する。
The present invention relates to a disc brake used for braking a vehicle.
ディスクブレーキとして、例えば、特許文献1に記載されたディスクブレーキは、電動モータからの回転が伝達される平歯多段減速機構及び遊星歯車減速機構と、平歯多段減速機構及び遊星歯車減速機構からの回転トルクによりピストンを推進させるピストン推進機構と、を備えている。平歯多段減速機構は、ピニオンギヤと、該ピニオンギヤと噛み合う第1減速歯車と、該第1減速歯車に噛み合う非減速平歯車と、非減速平歯車に噛み合う第2減速歯車と、を備えている。第1減速歯車は、ピニオンギヤに噛み合う大歯車と、小歯車とが、同心状に一体的に接続されて構成されている。遊星歯車減速機構は、サンギヤと、各プラネタリギヤと、インターナルギヤと、から構成され、各プラネタリギヤにはキャリアが連結されている。そして、特許文献1のディスクブレーキでは、第1減速歯車の大歯車とキャリアとが、軸方向に沿って互い相違する位置に配置されている。
As the disc brake, for example, the disc brake described in Patent Document 1 includes a spur tooth multi-stage reduction mechanism and a planetary gear reduction mechanism to which rotation from an electric motor is transmitted, and a spur tooth multi-stage reduction mechanism and a planetary gear reduction mechanism. And a piston propulsion mechanism that propels the piston by rotational torque. The spur gear multi-stage reduction mechanism includes a pinion gear, a first reduction gear that meshes with the pinion gear, a non-reduction spur gear that meshes with the first reduction gear, and a second reduction gear that meshes with the non-reduction spur gear. The first reduction gear is configured such that a large gear meshing with the pinion gear and a small gear are integrally and concentrically connected to each other. The planetary gear reduction mechanism includes a sun gear, planetary gears, and an internal gear, and a carrier is connected to each planetary gear. In the disc brake of Patent Document 1, the large gear of the first reduction gear and the carrier are arranged at different positions along the axial direction.
上述した、特許文献1に係るディスクブレーキの主たる課題は、第1減速歯車の大歯車とキャリアとが、軸方向に沿って互い相違する位置に配置されているので、特に、ディスクブレーキが軸方向に沿って大型化する虞がある。また、特許文献1に係るディスクブレーキでは、平歯多段減速機構として、非減速平歯車を備えているので、その部品点数が多く、改善する必要がある。さらに、特許文献1に係るディスクブレーキでは、一段目、すなわちピニオンギヤと大歯車との間の減速比が小さく、所望の出力を得るためには電動モータの出力をアップ、またはピストン推進機構である回転直動変換機構のリードを小さくする(効率ダウン)必要があるが、いずれも性能上好ましくない。
The main problem of the disc brake according to Patent Document 1 described above is that the large gear of the first reduction gear and the carrier are arranged at mutually different positions along the axial direction. There is a risk that the size will increase along the line. Further, in the disc brake according to Patent Document 1, since a non-reducing spur gear is provided as the spur gear multi-step reduction mechanism, the number of parts thereof is large and needs to be improved. Further, in the disc brake according to Patent Document 1, in the first stage, that is, the reduction ratio between the pinion gear and the large gear is small, the output of the electric motor is increased to obtain a desired output, or the rotation is a piston propulsion mechanism. Although it is necessary to reduce the lead of the direct-acting conversion mechanism (efficiency reduction), both are not preferable in terms of performance.
本発明は、部品点数を削減すると共に、小型化を可能にして、車両への搭載性を向上させるディスクブレーキを提供することを目的とする。
The object of the present invention is to provide a disc brake that reduces the number of parts and enables miniaturization to improve mountability in a vehicle.
本発明の一実施形態は、電動機の駆動力を、減速機構を介して回転直動変換機構に伝達することによりピストンを推進させて、制動部材を被制動部材に押圧するディスクブレーキであって、前記減速機構は、前記電動機からの回転が伝達される減速ギヤと、該減速ギヤからの回転が伝達される遊星歯車減速機構と、を備え、前記減速ギヤは、大径歯車及び小径歯車を有する段付歯車を含み、前記大径歯車と、前記遊星歯車減速機構からの回転が伝達されるキャリアとは、径方向で重なるように配置されることを特徴とする。
One embodiment of the present invention is a disc brake that pushes a braking member against a member to be braked by propelling a piston by transmitting a driving force of an electric motor to a rotation/linear motion conversion mechanism via a speed reduction mechanism, The reduction mechanism includes a reduction gear to which the rotation from the electric motor is transmitted, and a planetary gear reduction mechanism to which the rotation from the reduction gear is transmitted, and the reduction gear includes a large diameter gear and a small diameter gear. The stepped gear is included, and the large-diameter gear and the carrier to which the rotation from the planetary gear reduction mechanism is transmitted are arranged so as to overlap in the radial direction.
本発明の一実施形態に係るディスクブレーキによれば、部品点数を低減することができ、しかも、ディスクブレーキの小型化を可能にすることができ、車両への搭載性を向上させることができる。
According to the disc brake according to the embodiment of the present invention, the number of parts can be reduced, the disc brake can be downsized, and the mountability on the vehicle can be improved.
以下、本実施形態を図1乃至図3に基づいて詳細に説明する。
本実施形態に係るディスクブレーキ1は、通常走行時、電動機としての電動モータ40の駆動によって制動力を発生させる電動ブレーキ装置である。なお、以下の説明において、車両内側(インナ側)を一端側(カバー部材36側)と称し、車両外側(アウタ側)を他端側(ディスクロータD側)と称して、適宜説明する。つまり、図1及び図2において、右側を一端側と称し、左側を他端側として称して、適宜説明する。本実施形態に係るディスクブレーキ1は、図1に示すように、車両の回転部に取り付けられた、被制動部材としてのディスクロータDを挟んで軸方向両側に配置された、制動部材としての一対のインナブレーキパッド2、及びアウタブレーキパッド3と、キャリパ4と、を備えている。本ディスクブレーキ1は、キャリパ浮動型として構成されている。なお、一対のインナブレーキパッド2及びアウタブレーキパッド3と、キャリパ4とは、車両のナックル等の非回転部に固定されたブラケット5にディスクロータDの軸方向へ移動可能に支持されている。 Hereinafter, the present embodiment will be described in detail with reference to FIGS. 1 to 3.
Thedisc brake 1 according to the present embodiment is an electric brake device that generates a braking force by driving an electric motor 40 as an electric motor during normal traveling. In the following description, the inside of the vehicle (inner side) will be referred to as one end side (cover member 36 side), and the outside of the vehicle (outer side) will be referred to as the other end side (disk rotor D side), and will be described as appropriate. That is, in FIGS. 1 and 2, the right side is referred to as one end side, and the left side is referred to as the other end side, which will be described as appropriate. As shown in FIG. 1, the disc brake 1 according to the present embodiment includes a pair of braking members, which are attached to a rotating portion of a vehicle and are arranged on both sides in the axial direction with a disc rotor D serving as a braked member interposed therebetween. The inner brake pad 2, the outer brake pad 3, and the caliper 4 of FIG. The disc brake 1 is configured as a caliper floating type. The pair of inner brake pads 2 and outer brake pads 3 and the caliper 4 are supported by a bracket 5 fixed to a non-rotating portion such as a knuckle of a vehicle so as to be movable in the axial direction of the disc rotor D.
本実施形態に係るディスクブレーキ1は、通常走行時、電動機としての電動モータ40の駆動によって制動力を発生させる電動ブレーキ装置である。なお、以下の説明において、車両内側(インナ側)を一端側(カバー部材36側)と称し、車両外側(アウタ側)を他端側(ディスクロータD側)と称して、適宜説明する。つまり、図1及び図2において、右側を一端側と称し、左側を他端側として称して、適宜説明する。本実施形態に係るディスクブレーキ1は、図1に示すように、車両の回転部に取り付けられた、被制動部材としてのディスクロータDを挟んで軸方向両側に配置された、制動部材としての一対のインナブレーキパッド2、及びアウタブレーキパッド3と、キャリパ4と、を備えている。本ディスクブレーキ1は、キャリパ浮動型として構成されている。なお、一対のインナブレーキパッド2及びアウタブレーキパッド3と、キャリパ4とは、車両のナックル等の非回転部に固定されたブラケット5にディスクロータDの軸方向へ移動可能に支持されている。 Hereinafter, the present embodiment will be described in detail with reference to FIGS. 1 to 3.
The
図1及び図2に示すように、キャリパ4は、キャリパ4の主体であるキャリパ本体8と、キャリパ本体8のシリンダ部13内のピストン18に推力を付与する駆動機構9と、を備えている。キャリパ本体8は、インナブレーキパッド2に対向する基端側に配置され、該インナブレーキパッド2に対向して開口する円筒状のシリンダ部13と、シリンダ部13からディスクロータDを跨いでアウタ側へ延び、アウタブレーキパッド3に対向する先端側に配置される一対の爪部14、14と、を備えている。
As shown in FIGS. 1 and 2, the caliper 4 includes a caliper body 8 that is a main body of the caliper 4, and a drive mechanism 9 that applies a thrust force to a piston 18 in a cylinder portion 13 of the caliper body 8. .. The caliper main body 8 is arranged on the base end side facing the inner brake pad 2, and has a cylindrical cylinder portion 13 facing the inner brake pad 2 and opening, and the outer side of the cylinder portion 13 across the disc rotor D. And a pair of claw portions 14, 14 that are disposed on the front end side facing the outer brake pad 3.
キャリパ本体8のシリンダ部13内、すなわちシリンダ部13のシリンダボア16に、ピストン18がシリンダ部13に対して相対回転不能に、且つ軸方向に移動可能に収容されている。ピストン18は、インナブレーキパッド2を押圧するものであって、有底のカップ状に形成される。該ピストン18は、その底部がインナブレーキパッド2に対向するように、シリンダ部13のシリンダボア16内に収容されている。ピストン18は、その底部とインナブレーキパッド2との間の回り止め係合によって、シリンダボア16、ひいてはキャリパ本体8に対して相対回転不能に支持される。
A piston 18 is housed in the cylinder portion 13 of the caliper body 8, that is, in the cylinder bore 16 of the cylinder portion 13 such that the piston 18 cannot rotate relative to the cylinder portion 13 and can move in the axial direction. The piston 18 presses the inner brake pad 2, and is formed in a bottomed cup shape. The piston 18 is housed in the cylinder bore 16 of the cylinder portion 13 so that the bottom thereof faces the inner brake pad 2. The piston 18 is non-rotatably supported with respect to the cylinder bore 16 and, by extension, the caliper body 8 by the detent engagement between the bottom of the piston 18 and the inner brake pad 2.
シリンダ部13のシリンダボア16には、その他端側内周面にシール部材(図示略)が配置されている。そして、ピストン18は、このシール部材に接触した状態で軸方向に移動可能にシリンダボア16に収容される。ピストン18の底部側の外周面と、シリンダボア16の他端側内周面との間にはダストブーツ20が介装されている。これらシール部材及びダストブーツ20により、シリンダ部13のシリンダボア16内への異物の侵入を防ぐようにしている。
A seal member (not shown) is arranged on the inner peripheral surface of the other end of the cylinder bore 16 of the cylinder portion 13. The piston 18 is housed in the cylinder bore 16 so as to be movable in the axial direction while being in contact with the seal member. A dust boot 20 is interposed between the outer peripheral surface on the bottom side of the piston 18 and the inner peripheral surface on the other end side of the cylinder bore 16. The seal member and the dust boot 20 prevent foreign matter from entering the cylinder bore 16 of the cylinder portion 13.
キャリパ本体8のシリンダ部13の底壁23側(一端側)には、ギヤハウジング25が一体的に連結される。このギヤハウジング25の内部に、モータギヤアッシ30が収容される。モータギヤアッシ30は、後述する、電動モータ40、平歯多段減速機構41及び遊星歯車減速機構42である。図3も参照して、ギヤハウジング25は、電動モータ40を収容する第1ギヤハウジング27と、主に遊星歯車減速機構42を収容する第2ギヤハウジング28と、を備えている。第1ギヤハウジング27に、他端側からシリンダ部13の底壁23が一体的に連結される。その結果、シリンダ部13と第1ギヤハウジング27(電動モータ40)とは、略平行に並ぶように配置される。第2ギヤハウジング28には、後述するスピンドル93を含むキャリア72の小径円筒状部86が挿通される挿通孔29が形成される。
A gear housing 25 is integrally connected to the bottom wall 23 side (one end side) of the cylinder portion 13 of the caliper body 8. The motor gear assembly 30 is housed inside the gear housing 25. The motor gear assembly 30 is an electric motor 40, a spur gear multi-stage speed reduction mechanism 41, and a planetary gear speed reduction mechanism 42, which will be described later. Referring also to FIG. 3, the gear housing 25 includes a first gear housing 27 that houses the electric motor 40, and a second gear housing 28 that mainly houses the planetary gear reduction mechanism 42. The bottom wall 23 of the cylinder portion 13 is integrally connected to the first gear housing 27 from the other end side. As a result, the cylinder portion 13 and the first gear housing 27 (electric motor 40) are arranged substantially parallel to each other. The second gear housing 28 is formed with an insertion hole 29 into which a small-diameter cylindrical portion 86 of the carrier 72 including a spindle 93 described later is inserted.
図2に示すように、第2ギヤハウジング28の底面からは、後述するインターナルギヤ71の径方向の移動を規制する円筒状拘束部32が突設される。該円筒状拘束部32の径方向外側には、該円筒状拘束部32と対向する壁面との間に環状溝部33が形成される。円筒状拘束部32と対向する壁面には、周方向に間隔を置いて複数の係合凹部34が形成される。該円筒状拘束部32には、後述する第1減速歯車48の大径歯車53との干渉を避けるように切欠き部(図示略)が形成されている。言い換えれば、円筒状拘束部32には、後述する第1減速歯車48の大径歯車53が入り込む切欠き部(図示略)が形成される。ギヤハウジング25の一端側開口は、カバー部材36により閉塞されている。当該カバー部材36は、気密的にギヤハウジング25に取り付けられている。
As shown in FIG. 2, from the bottom surface of the second gear housing 28, a cylindrical restraining portion 32 that restricts radial movement of an internal gear 71, which will be described later, is provided in a protruding manner. An annular groove 33 is formed on the outer side in the radial direction of the cylindrical restraining portion 32 between the cylindrical restraining portion 32 and a wall surface facing it. A plurality of engagement recesses 34 are formed at intervals in the circumferential direction on the wall surface facing the cylindrical restraint portion 32. A cutout portion (not shown) is formed in the cylindrical restraint portion 32 so as to avoid interference with the large-diameter gear 53 of the first reduction gear 48 described later. In other words, the cylindrical restraint 32 has a notch (not shown) into which the large-diameter gear 53 of the first reduction gear 48, which will be described later, is inserted. The one end side opening of the gear housing 25 is closed by a cover member 36. The cover member 36 is airtightly attached to the gear housing 25.
駆動機構9は、電動モータ40と、電動モータ40からの回転トルクを増力する減速機構としての、平歯多段減速機構41及び遊星歯車減速機構42と、当該遊星歯車減速機構42からの回転を直線運動に変換して、ピストン18に推力を付与する回転直動変換機構43と、を備えている。電動モータ40は、上述したように、第1ギヤハウジング27内に配置され、その回転軸40Aがカバー部材36(一端側)に向かって延びている。なお、図3には、電動モータ40の一部が図示されている。平歯多段減速機構41は、ピニオンギヤ47と、減速ギヤとしての第1減速歯車48と、第2減速歯車49と、を備えている。第1減速歯車48及び第2減速歯車49は、金属、あるいは、繊維強化樹脂等の樹脂にて構成される。
The drive mechanism 9 includes an electric motor 40, a spur gear multi-step speed reduction mechanism 41 and a planetary gear speed reduction mechanism 42 as a speed reduction mechanism that increases the rotational torque from the electric motor 40, and the rotation from the planetary gear speed reduction mechanism 42 is linear. A rotation/linear motion conversion mechanism 43 that converts the motion into a motion and applies a thrust to the piston 18 is provided. As described above, the electric motor 40 is arranged in the first gear housing 27, and its rotation shaft 40A extends toward the cover member 36 (one end side). Note that FIG. 3 illustrates a part of the electric motor 40. The spur gear multi-step reduction mechanism 41 includes a pinion gear 47, a first reduction gear 48 as a reduction gear, and a second reduction gear 49. The first reduction gear 48 and the second reduction gear 49 are made of metal or resin such as fiber reinforced resin.
図3も参照して、ピニオンギヤ47は、筒状に形成されて、電動モータ40の回転軸40Aに圧入固定される。第1減速歯車48は、段付歯車で構成されている。該第1減速歯車48は、ピニオンギヤ47に噛合する大径の大径歯車53と、大径歯車53から同心状に一端側に向かって軸方向に延びる小径の小径歯車54と、を備えている。当該第1減速歯車48は、その径方向中央部が第1ギヤハウジング27と第2ギヤハウジング28との境目付近に配置される。言い換えれば、大径歯車53は、第1ギヤハウジング27及び第2ギヤハウジング28を跨ぐようにして配置される。第1減速歯車48は、支持ロッド60が回転自在に支持される。この支持ロッド60はギヤハウジング25の底面に圧入固定される。小径歯車54の軸方向長さは、大径歯車53の軸方向長さよりも相当長く形成される。小径歯車54の軸方向長さは、後述する第2減速歯車49の大径歯車57の軸方向長さと略同じである。小径歯車54の一端が、カバー部材36に近接して配置される。
Referring also to FIG. 3, the pinion gear 47 is formed in a tubular shape, and is press-fitted and fixed to the rotary shaft 40A of the electric motor 40. The first reduction gear 48 is a stepped gear. The first reduction gear 48 includes a large diameter large diameter gear 53 meshing with the pinion gear 47, and a small diameter small diameter gear 54 concentrically extending from the large diameter gear 53 toward one end side in the axial direction. .. The central portion of the first reduction gear 48 in the radial direction is arranged near the boundary between the first gear housing 27 and the second gear housing 28. In other words, the large diameter gear 53 is arranged so as to straddle the first gear housing 27 and the second gear housing 28. A support rod 60 is rotatably supported on the first reduction gear 48. The support rod 60 is press-fitted and fixed to the bottom surface of the gear housing 25. The axial length of the small diameter gear 54 is formed to be considerably longer than the axial length of the large diameter gear 53. The axial length of the small diameter gear 54 is substantially the same as the axial length of the large diameter gear 57 of the second reduction gear 49 described later. One end of the small diameter gear 54 is arranged close to the cover member 36.
第1減速歯車48の小径歯車54は、第2減速歯車49と噛合している。当該第2減速歯車49は、第1減速歯車48の小径歯車54と噛合する大径の大径歯車57と、大径歯車57から同心状に他端側に向かって軸方向に延びる小径のサンギヤ58と、を備えている。第2減速歯車49は、第2ギヤハウジング28内に収容される。第2減速歯車49の径方向中央部には、軸方向に貫通する支持孔62が形成される。この支持孔62に、後述するスピンドル93の支持軸部95が回転自在に挿通される。その結果、第2減速歯車49は、ギヤハウジング25に対して回転自在に支持される。
The small diameter gear 54 of the first reduction gear 48 meshes with the second reduction gear 49. The second reduction gear 49 has a large diameter large diameter gear 57 that meshes with the small diameter gear 54 of the first reduction gear 48, and a small diameter sun gear concentrically extending from the large diameter gear 57 toward the other end in the axial direction. And 58. The second reduction gear 49 is housed in the second gear housing 28. A support hole 62 penetrating in the axial direction is formed in the radial center of the second reduction gear 49. A support shaft portion 95 of a spindle 93 described later is rotatably inserted into the support hole 62. As a result, the second reduction gear 49 is rotatably supported by the gear housing 25.
サンギヤ58は、遊星歯車減速機構42の一部として構成される。大径歯車57とサンギヤ58とは、その軸方向長さが略同じである。大径歯車57の内周面とサンギヤ58の外周面との間には、環状の空間63が形成される。第2減速歯車49の大径歯車57の一端とサンギヤ58の一端とは、環状の円環状壁部65により接続される。この円環状壁部65の他端側の面でその外周端寄りに、遊星歯車減速機構42側(他端側)に突出する環状のストッパ部66が形成されている。第2減速歯車49の円環状壁部65は、カバー部材36に近接して配置されている。
The sun gear 58 is configured as a part of the planetary gear speed reduction mechanism 42. The large-diameter gear 57 and the sun gear 58 have substantially the same axial length. An annular space 63 is formed between the inner peripheral surface of the large diameter gear 57 and the outer peripheral surface of the sun gear 58. One end of the large diameter gear 57 of the second reduction gear 49 and one end of the sun gear 58 are connected by an annular ring wall portion 65. An annular stopper portion 66 protruding toward the planetary gear speed reduction mechanism 42 side (the other end side) is formed on the other end side surface of the annular wall portion 65 near the outer peripheral end thereof. The annular wall portion 65 of the second reduction gear 49 is arranged near the cover member 36.
遊星歯車減速機構42は、第2減速歯車49のサンギヤ58と、複数個(本実施形態では5個)のプラネタリギヤ70と、インターナルギヤ71と、を備えている。遊星歯車減速機構42からの回転、すなわち各プラネタリギヤ70からの回転がキャリア72に伝達される。各プラネタリギヤ70は、サンギヤ58に噛合する歯車75と、キャリア72から立設されるピン90が回転自在に挿通される孔部76と、を有している。各プラネタリギヤ70は、サンギヤ58の周りに周方向に沿って等間隔に配置される。詳しくは、各プラネタリギヤ70は、サンギヤ58に噛合しつつ、大径歯車57の内周面とサンギヤ58の外周面との間の環状の空間63に周方向に沿って等間隔で配置される。
The planetary gear reduction mechanism 42 includes a sun gear 58 of the second reduction gear 49, a plurality (five in this embodiment) of planetary gears 70, and an internal gear 71. The rotation from the planetary gear reduction mechanism 42, that is, the rotation from each planetary gear 70 is transmitted to the carrier 72. Each planetary gear 70 has a gear 75 that meshes with the sun gear 58, and a hole portion 76 into which a pin 90 standing from a carrier 72 is rotatably inserted. The planetary gears 70 are arranged around the sun gear 58 at equal intervals along the circumferential direction. Specifically, each planetary gear 70 is arranged at equal intervals along the circumferential direction in an annular space 63 between the inner peripheral surface of the large diameter gear 57 and the outer peripheral surface of the sun gear 58 while meshing with the sun gear 58.
インターナルギヤ71は、各プラネタリギヤ70の歯車75とそれぞれ噛合する内歯78と、該内歯78の一端から連続して径方向中心に延び、各プラネタリギヤ70の軸方向の移動を規制する環状壁部79と、内歯78から他端側に向かって延びる円筒状壁部80と、を備えている。インターナルギヤ71の内歯78の部位は、第2減速歯車49の大径歯車57の内周面と、各プラネタリギヤ70との間に配置される。なお、インターナルギヤ71の内歯78の部位と、各プラネタリギヤ70と、サンギヤ58とは、その他端側の面が略同一平面上に位置する。図3から解るように、インターナルギヤ71の円筒状壁部80には、径方向外方に突設する係合凸部82が周方向に間隔を置いて複数形成される。本実施形態では、係合凸部82は、等間隔で3箇所形成される。
The internal gear 71 has internal teeth 78 that mesh with the gears 75 of the planetary gears 70, and an annular wall that continuously extends from one end of the internal teeth 78 toward the radial center and restricts the axial movement of each planetary gear 70. A portion 79 and a cylindrical wall portion 80 extending from the inner teeth 78 toward the other end side are provided. The portion of the internal gear 78 of the internal gear 71 is arranged between the inner peripheral surface of the large diameter gear 57 of the second reduction gear 49 and each planetary gear 70. The inner teeth 78 of the internal gear 71, the planetary gears 70, and the sun gear 58 have surfaces on the other end sides that are substantially flush with each other. As can be seen from FIG. 3, the cylindrical wall portion 80 of the internal gear 71 is provided with a plurality of engaging projections 82 projecting outward in the radial direction at intervals in the circumferential direction. In the present embodiment, the engaging protrusions 82 are formed at three equal intervals.
図3から解るように、インターナルギヤ71の円筒状壁部80には、その周方向の一部に、第1減速歯車48の大径歯車53との干渉を避けるように切欠き部83が形成される。言い換えれば、インターナルギヤ71の円筒状壁部80には、その周方向の一部に、第1減速歯車48の大径歯車53が入り込む切欠き部83が形成される。そして、インターナルギヤ71の円筒状壁部80の一端面を第2ギヤハウジング28の底面に当接しつつ、その円筒状壁部80の内周面を第2ギヤハウジング28の円筒状拘束部32の外周面に当接させると共に円筒状壁部80から突設された各係合凸部82を第2ギヤハウジング28の壁面に設けた各係合凹部34に係合する。また、インターナルギヤ71の一端側の面には、第2減速歯車49の円環状壁部65に設けた環状のストッパ部66が当接される。その結果、インターナルギヤ71は、その径方向及び軸方向の移動が規制されると共に、ギヤハウジング25に対して相対回転不能に支持される。
As can be seen from FIG. 3, the cylindrical wall portion 80 of the internal gear 71 is provided with a cutout portion 83 at a portion thereof in the circumferential direction so as to avoid interference with the large diameter gear 53 of the first reduction gear 48. It is formed. In other words, the cylindrical wall portion 80 of the internal gear 71 is formed with a notch portion 83 in which the large-diameter gear 53 of the first reduction gear 48 is inserted, in a portion in the circumferential direction thereof. Then, one end surface of the cylindrical wall portion 80 of the internal gear 71 is brought into contact with the bottom surface of the second gear housing 28, while the inner peripheral surface of the cylindrical wall portion 80 is in contact with the cylindrical restraining portion 32 of the second gear housing 28. The engaging projections 82 protruding from the cylindrical wall 80 are engaged with the engaging recesses 34 provided on the wall surface of the second gear housing 28. Further, an annular stopper portion 66 provided on the annular wall portion 65 of the second reduction gear 49 is in contact with the surface of the internal gear 71 on the one end side. As a result, the internal gear 71 is restricted from moving in the radial direction and the axial direction, and is supported so as not to rotate relative to the gear housing 25.
キャリア72は、大径円環板状部85と、大径円環板状部85から同心状に他端側に突設される小径円筒状部86と、を備えている。キャリア72は、その径方向略中央にスプライン孔部87が軸方向に貫通するように形成される。大径円環板状部85は、第2ギヤハウジング28の円筒状拘束部32の内側に配置される。キャリア72の大径円環板状部85の外周側には、周方向に沿って間隔を置いて、各プラネタリギヤ70と対応するように複数のピン用孔部89が形成されている。各ピン用孔部89にピン90がそれぞれ圧入固定されている。各ピン90が、各プラネタリギヤ70の孔部76に回転自在にそれぞれ挿通されている。キャリア72の小径円筒状部86は、第2ギヤハウジング28の挿通孔29に挿通される。なお、キャリア72の小径円筒状部86と、挿通孔29とは、その軸方向長さが略同じである。
The carrier 72 includes a large-diameter annular plate-shaped portion 85 and a small-diameter cylindrical portion 86 that is concentrically projected from the large-diameter annular plate-shaped portion 85 on the other end side. The carrier 72 is formed so that the spline hole portion 87 penetrates in the axial direction substantially at the center in the radial direction. The large-diameter annular plate-shaped portion 85 is arranged inside the cylindrical restraining portion 32 of the second gear housing 28. On the outer peripheral side of the large-diameter annular plate-shaped portion 85 of the carrier 72, a plurality of pin hole portions 89 are formed at intervals along the circumferential direction so as to correspond to the planetary gears 70. A pin 90 is press-fitted and fixed in each pin hole 89. Each pin 90 is rotatably inserted in the hole 76 of each planetary gear 70. The small-diameter cylindrical portion 86 of the carrier 72 is inserted into the insertion hole 29 of the second gear housing 28. The small-diameter cylindrical portion 86 of the carrier 72 and the insertion hole 29 have substantially the same axial length.
キャリア72の外径は、インターナルギヤ71の内歯78の内径よりも小径である。キャリア72の大径円環板状部85の厚みは、第2ギヤハウジング28に設けた円筒状拘束部32の高さと略同じである。また、キャリア72の大径円環板状部85の厚みは、第1減速歯車48の大径歯車53の歯幅(厚み)よりも若干厚く形成される。キャリア72、詳しくはキャリア72の大径円環板状部85と、第1減速歯車48の大径歯車53とは、径方向で重なるように配置される。言い換えれば、キャリア72の軸方向の範囲内に、詳しくはキャリア72の大径円環板状部85の軸方向の範囲内に、第1減速歯車48の大径歯車53が位置する。第1減速歯車48の大径歯車53は、第2ギヤハウジング28の円筒状拘束部32に設けた切欠き部(図示略)、及びインターナルギヤ71の円筒状壁部80に設けた切欠き部83に入り込むように配置されている。その結果、キャリア72の大径円環板状部85の外周面と、第1減速歯車48の大径歯車53の外周面とが、対向して近接して配置される。
The outer diameter of the carrier 72 is smaller than the inner diameter of the inner teeth 78 of the internal gear 71. The thickness of the large-diameter annular plate-shaped portion 85 of the carrier 72 is substantially the same as the height of the cylindrical restraining portion 32 provided in the second gear housing 28. The large-diameter annular plate-shaped portion 85 of the carrier 72 is formed to be slightly thicker than the tooth width (thickness) of the large-diameter gear 53 of the first reduction gear 48. The carrier 72, more specifically, the large-diameter annular plate-shaped portion 85 of the carrier 72 and the large-diameter gear 53 of the first reduction gear 48 are arranged so as to overlap in the radial direction. In other words, the large-diameter gear 53 of the first reduction gear 48 is located within the axial range of the carrier 72, specifically within the axial range of the large-diameter annular plate portion 85 of the carrier 72. The large-diameter gear 53 of the first reduction gear 48 has a notch (not shown) provided in the cylindrical restraint 32 of the second gear housing 28 and a notch provided in the cylindrical wall 80 of the internal gear 71. It is arranged so as to enter the portion 83. As a result, the outer peripheral surface of the large-diameter annular plate-shaped portion 85 of the carrier 72 and the outer peripheral surface of the large-diameter gear 53 of the first reduction gear 48 are arranged facing each other and close to each other.
スピンドル93は、キャリア72からの回転が伝達され、その回転トルクを回転直動変換機構43に伝達するものである。スピンドル93は、第2減速歯車49の支持孔62に挿通される支持軸部95と、該支持軸部95と一体的に接続され、キャリア72のスプライン孔部87と係合するスプライン軸部96と、該スプライン軸部96と一体的に接続されてシリンダボア16内に延び、回転直動変換機構43の一部として機能する主軸部(図示略)と、を備えている。スピンドル93の支持軸部95が、第2減速歯車49の支持孔62に回転自在に挿通されることで、第2減速歯車49が、ギヤハウジング25に対して回転自在に支持される。また、スピンドル93のスプライン軸部96が、キャリア72のスプライン孔部87に係合することで、キャリア72とスピンドル93との間で互いに回転トルクを伝達することができる。
Rotation from the carrier 72 is transmitted to the spindle 93, and its rotational torque is transmitted to the rotation/linear motion conversion mechanism 43. The spindle 93 is connected to the support shaft portion 95 that is inserted into the support hole 62 of the second reduction gear 49, the support shaft portion 95, and the spline shaft portion 96 that is engaged with the spline hole portion 87 of the carrier 72. And a main shaft portion (not shown) that is integrally connected to the spline shaft portion 96 and extends into the cylinder bore 16 and functions as a part of the rotation/linear motion conversion mechanism 43. The support shaft portion 95 of the spindle 93 is rotatably inserted into the support hole 62 of the second reduction gear 49, so that the second reduction gear 49 is rotatably supported by the gear housing 25. Further, since the spline shaft portion 96 of the spindle 93 engages with the spline hole portion 87 of the carrier 72, rotational torque can be transmitted between the carrier 72 and the spindle 93.
電動モータ40の回転軸40Aは、ピニオンギヤ47から一端側に突出している。電動モータ40の回転軸40Aの一端には、ラチェットギヤ100が圧入固定されている。該ラチェットギヤ100にレバー部材(図示略)が係合することで、ピストン18によるインナブレーキパッド2への推力を保持することができる。ラチェットギヤ100の一端側に回転角検出手段103が配置されている。回転角検出手段103は、電動モータ40の回転軸40Aの回転角度を検出するものである。該回転角検出手段103は、磁石部材106と、磁気検出ICチップ107と、を備えている。
The rotating shaft 40A of the electric motor 40 projects from the pinion gear 47 to one end side. A ratchet gear 100 is press-fitted and fixed to one end of a rotating shaft 40A of the electric motor 40. By engaging a lever member (not shown) with the ratchet gear 100, the thrust of the piston 18 to the inner brake pad 2 can be held. The rotation angle detecting means 103 is arranged on one end side of the ratchet gear 100. The rotation angle detection means 103 detects the rotation angle of the rotation shaft 40A of the electric motor 40. The rotation angle detection means 103 includes a magnet member 106 and a magnetic detection IC chip 107.
電動モータ40の回転軸40Aの一端面には、圧入用凹部109が形成される。該圧入用凹部109に支持ロッド110が圧入固定される。当該支持ロッド110に、カップ状の支持部材113内に配置されたリング状の磁石部材106が支持される。当該磁石部材106の一端側に対向するように磁気検出ICチップ107が配置されている。磁気検出ICチップ107は、磁石部材106から発生する磁界の変化を検出するものである。当該磁気検出ICチップ107は、制御基板116に取り付けられている。そして、回転軸40Aの回転に伴って回転する磁石部材106からの磁束の変化を磁気検出ICチップ107により検出することで、制御基板116により、電動モータ40の回転軸40Aの回転角度を演算して検出している。
A press-fitting recess 109 is formed on one end surface of the rotating shaft 40A of the electric motor 40. The support rod 110 is press-fitted and fixed in the press-fitting recess 109. The support rod 110 supports the ring-shaped magnet member 106 arranged in the cup-shaped support member 113. The magnetic detection IC chip 107 is arranged so as to face one end side of the magnet member 106. The magnetic detection IC chip 107 detects changes in the magnetic field generated from the magnet member 106. The magnetic detection IC chip 107 is attached to the control board 116. Then, the magnetic detection IC chip 107 detects the change in the magnetic flux from the magnet member 106 that rotates with the rotation of the rotation shaft 40A, and the control board 116 calculates the rotation angle of the rotation shaft 40A of the electric motor 40. Is being detected.
図1に示すように、回転直動変換機構43は、平歯多段減速機構41及び遊星歯車減速機構42からの回転運動、すなわちスピンドル93の回転運動を直線運動(以下、便宜上直動という)に変換し、その直動部材(図示略)の移動によりピストン18に推力を付与するものである。回転直動変換機構43は、シリンダボア16内であって、その底面とピストン18との間に配置される。そして、キャリア72の回転に伴ってスピンドル93が回転すると、回転直動変換機構43により、その直動部材が他端側に向かって前進することで、該ピストン18が前進し、該ピストン18によってインナブレーキパッド2をディスクロータDに押し付けることができる。
As shown in FIG. 1, the rotation/linear motion converting mechanism 43 converts the rotary motion from the spur gear multi-stage speed reducing mechanism 41 and the planetary gear speed reducing mechanism 42, that is, the rotary motion of the spindle 93 into a linear motion (hereinafter, referred to as a direct motion for convenience). The thrust is applied to the piston 18 by conversion and movement of the linear motion member (not shown). The rotation/linear motion conversion mechanism 43 is arranged inside the cylinder bore 16 and between the bottom surface and the piston 18. When the spindle 93 rotates as the carrier 72 rotates, the rotation/linear motion converting mechanism 43 advances the linear motion member toward the other end side, whereby the piston 18 advances and the piston 18 moves. The inner brake pad 2 can be pressed against the disc rotor D.
電動モータ40は、その駆動が制御基板116からの指令により制御される。通常走行における制動時には、当該制御基板116により、運転者の要求に対応した検出センサやブレーキが必要な様々な状況を検出する種々の検出センサ等からの検出信号、回転角検出手段103からの検出信号及び推力センサ(図示略)等からの検出信号に基づき、電動モータ40の駆動を制御する。
The drive of the electric motor 40 is controlled by a command from the control board 116. At the time of braking during normal traveling, the control board 116 causes detection signals from a detection sensor corresponding to a driver's request, various detection sensors for detecting various situations in which a brake is required, and detection from the rotation angle detection means 103. The drive of the electric motor 40 is controlled based on the signal and a detection signal from a thrust sensor (not shown) or the like.
次に、本実施形態に係るディスクブレーキ1において、通常走行における制動及び制動解除の作用について説明する。
通常走行における制動時には、制御基板116からの指令により、電動モータ40が駆動されて、その正方向、すなわち制動方向の回転が、平歯多段減速機構41を介して遊星歯車減速機構42のサンギヤ58に伝達される。該遊星歯車減速機構42のサンギヤ58の回転により、各プラネタリギヤ70が自身の回転軸線を中心に自転しながら、サンギヤ58の回転軸線を中心に公転することで、キャリア72が回転する。すなわち、電動モータ40からの回転が、平歯多段減速機構41及び遊星歯車減速機構42を経由することで所定の減速比で減速、増力されてキャリア72に伝達される。そして、キャリア72からの回転がスピンドル93に伝達される。 Next, in thedisc brake 1 according to the present embodiment, the operation of braking and braking release during normal traveling will be described.
At the time of braking during normal traveling, theelectric motor 40 is driven by a command from the control board 116, and the rotation thereof in the positive direction, that is, the braking direction is changed by the sun gear 58 of the planetary gear speed reduction mechanism 42 via the spur gear multi-speed reduction mechanism 41. Be transmitted to. The rotation of the sun gear 58 of the planetary gear speed reduction mechanism 42 causes the planetary gears 70 to revolve around the rotation axis of the sun gear 58 while rotating around the rotation axis of the planetary gear 70, thereby rotating the carrier 72. That is, the rotation from the electric motor 40 is decelerated and increased at a predetermined reduction ratio by passing through the spur gear multi-stage speed reduction mechanism 41 and the planetary gear speed reduction mechanism 42, and is transmitted to the carrier 72. Then, the rotation from the carrier 72 is transmitted to the spindle 93.
通常走行における制動時には、制御基板116からの指令により、電動モータ40が駆動されて、その正方向、すなわち制動方向の回転が、平歯多段減速機構41を介して遊星歯車減速機構42のサンギヤ58に伝達される。該遊星歯車減速機構42のサンギヤ58の回転により、各プラネタリギヤ70が自身の回転軸線を中心に自転しながら、サンギヤ58の回転軸線を中心に公転することで、キャリア72が回転する。すなわち、電動モータ40からの回転が、平歯多段減速機構41及び遊星歯車減速機構42を経由することで所定の減速比で減速、増力されてキャリア72に伝達される。そして、キャリア72からの回転がスピンドル93に伝達される。 Next, in the
At the time of braking during normal traveling, the
続いて、キャリア72の回転に伴ってスピンドル93が回転すると、回転直動変換機構43の作用により、その直動部材が前進してピストン18を前進させる。このピストン18が前進することで、インナブレーキパッド2をディスクロータDに押し付ける。そして、ピストン18によるインナブレーキパッド2への押圧力に対する反力により、キャリパ本体8がブラケット5に対してインナ側に移動して、各爪部14、14によってアウタブレーキパッド3をディスクロータDに押し付ける。この結果、ディスクロータDが一対のインナ及びアウタブレーキパッド2、3により挟みつけられて摩擦力が発生し、ひいては、車両の制動力が発生することになる。
Next, when the spindle 93 rotates with the rotation of the carrier 72, the linear motion converting mechanism 43 causes the linear motion member to move forward to move the piston 18 forward. As the piston 18 moves forward, the inner brake pad 2 is pressed against the disc rotor D. Then, the caliper body 8 moves to the inner side with respect to the bracket 5 by the reaction force against the pressing force of the piston 18 against the inner brake pad 2, and the outer brake pad 3 is moved to the disc rotor D by the claw portions 14 and 14. Press down. As a result, the disc rotor D is sandwiched between the pair of inner and outer brake pads 2 and 3 to generate a frictional force, which in turn causes a braking force of the vehicle.
一方、制動解除時には、制御基板116からの指令により、電動モータ40の回転軸40Aが逆方向、すなわち制動解除方向に回転すると共に、その逆方向の回転が平歯多段減速機構41及び遊星歯車減速機構42を介してスピンドル93に伝達される。その結果、スピンドル93の逆方向への回転により、回転直動変換機構43の作用により、その直動部材が後退して初期状態に戻り、ディスクロータDへの一対のインナ及びアウタブレーキパッド2、3による制動力が解除される。
On the other hand, at the time of releasing the braking, the rotating shaft 40A of the electric motor 40 rotates in the reverse direction, that is, in the braking releasing direction by the command from the control board 116, and the rotation in the reverse direction causes the spur gear multi-step speed reduction mechanism 41 and the planetary gear speed reduction. It is transmitted to the spindle 93 via the mechanism 42. As a result, by the rotation of the spindle 93 in the opposite direction, the linear motion member is retracted and returned to the initial state by the action of the rotation/linear motion conversion mechanism 43, and the pair of inner and outer brake pads 2 to the disc rotor D, The braking force by 3 is released.
以上説明したように、本実施形態に係るディスクブレーキ1では、特に、モータギヤアッシ30において、第1減速歯車48の大径歯車53と、キャリア72、詳しくはキャリア72の大径円環板状部85とが、径方向で重なるように配置されている。言い換えれば、キャリア72の軸方向の範囲内に、詳しくはキャリア72の大径円環板状部85の軸方向の範囲内に、第1減速歯車48の大径歯車53が位置する。これにより、本ディスクブレーキ1では、軸方向に沿って小型化することができ、車両への搭載性を向上させることができる。また、本実施形態に係るディスクブレーキ1では、第1減速歯車48の小径歯車54が、第2減速歯車49の大径歯車57に直接噛合しており、従来のディスクブレーキにて採用した非減速平歯車を必要としないので、部品点数を削減することができる。
As described above, in the disc brake 1 according to the present embodiment, particularly in the motor gear assembly 30, the large diameter gear 53 of the first reduction gear 48 and the carrier 72, specifically, the large diameter annular plate shape of the carrier 72. The portion 85 is arranged so as to overlap in the radial direction. In other words, the large-diameter gear 53 of the first reduction gear 48 is located within the axial range of the carrier 72, specifically within the axial range of the large-diameter annular plate portion 85 of the carrier 72. As a result, the present disc brake 1 can be downsized along the axial direction, and the mountability on the vehicle can be improved. Further, in the disc brake 1 according to the present embodiment, the small diameter gear 54 of the first reduction gear 48 directly meshes with the large diameter gear 57 of the second reduction gear 49, which is a non-deceleration gear adopted in the conventional disc brake. Since no spur gear is required, the number of parts can be reduced.
さらに、本実施形態に係るディスクブレーキ1では、第1減速歯車48の大径歯車53が、インターナルギヤ71の円筒状壁部80に設けた切欠き部83に入り込み、当該大径歯車53の外周面とキャリア72の大径円環板状部85の外周面とが、対向して近接して配置されている。これにより、大径歯車53の外径を最大限大きくすることができ、ピニオンギヤ47と大径歯車53との間の減速比が大きくすることができるので、電動モータ40の出力をアップ、または回転直動変換機構43のリードを小さくするなどの対策を取る必要がなく、性能上良好となる。
Further, in the disc brake 1 according to the present embodiment, the large diameter gear 53 of the first reduction gear 48 enters the cutout portion 83 provided in the cylindrical wall portion 80 of the internal gear 71, and the large diameter gear 53 of the large reduction gear 53 is The outer peripheral surface and the outer peripheral surface of the large-diameter annular plate-shaped portion 85 of the carrier 72 are arranged facing each other and close to each other. As a result, the outer diameter of the large-diameter gear 53 can be maximized, and the reduction ratio between the pinion gear 47 and the large-diameter gear 53 can be increased, so that the output of the electric motor 40 is increased or the rotation is reduced. It is not necessary to take measures such as reducing the lead of the linear motion converting mechanism 43, and the performance is good.
なお、以上の説明では、本実施形態が、電動ブレーキ装置としてのディスクブレーキ1に採用されているが、本実施形態を、通常走行の制動時には、キャリパ本体8のシリンダボア16内に供給されるブレーキ液圧にて、ピストン18を前進させることで、一対のインナ及びアウタブレーキパッド2、3により制動力が発生させ、駐車時等の駐車ブレーキ時に、駆動機構9、すなわち電動モータ40からの駆動力を平歯多段減速機構41、遊星歯車減速機構42及び回転直動変換機構43を介してピストン18に伝達することで該ピストン18を前進させて、一対のインナ及びアウタブレーキパッド2、3により制動力が発生させる、ディスクブレーキに採用してもよい。
In the above description, the present embodiment is adopted in the disc brake 1 as the electric brake device, but the present embodiment is applied to the brake supplied to the inside of the cylinder bore 16 of the caliper body 8 during braking during normal traveling. By moving the piston 18 forward by hydraulic pressure, a braking force is generated by the pair of inner and outer brake pads 2 and 3, and the driving force from the drive mechanism 9, that is, the electric motor 40, is generated during parking braking such as parking. Is transmitted to the piston 18 via the spur gear multi-stage speed reduction mechanism 41, the planetary gear speed reduction mechanism 42, and the rotation/linear motion conversion mechanism 43, so that the piston 18 is advanced and is controlled by the pair of inner and outer brake pads 2, 3. It may be used for disc brakes that generate power.
以上説明した、本実施形態に基づくディスクブレーキ1として、例えば、以下に述べる態様のものが考えられる。
第1の態様は、電動機(40)の駆動力を、減速機構(42、48)を介して回転直動変換機構(43)に伝達することによりピストン(18)を推進させて、制動部材(2、3)を被制動部材(D)に押圧するディスクブレーキ(1)であって、前記減速機構(42、48)は、前記電動機(40)からの回転が伝達される減速ギヤ(48)と、該減速ギヤ(48)からの回転が伝達される遊星歯車減速機構(42)と、を備え、前記減速ギヤ(48)は、大径歯車(53)及び小径歯車(54)を有する段付歯車を含み、前記大径歯車(53)と、前記遊星歯車減速機構(42)からの回転が伝達されるキャリア(72)とは、径方向で重なるように配置される。 As thedisc brake 1 according to the present embodiment described above, for example, the disc brake 1 having the following modes can be considered.
In the first mode, the driving force of the electric motor (40) is transmitted to the rotation/linear motion conversion mechanism (43) via the speed reduction mechanism (42, 48) to propel the piston (18) and the braking member ( A disc brake (1) for pressing the braked members (D) against the braked member (D), wherein the reduction mechanism (42, 48) is a reduction gear (48) to which rotation from the electric motor (40) is transmitted. And a planetary gear reduction mechanism (42) to which the rotation from the reduction gear (48) is transmitted, the reduction gear (48) having a large diameter gear (53) and a small diameter gear (54). The large-diameter gear (53) including an additional gear and the carrier (72) to which the rotation from the planetary gear reduction mechanism (42) is transmitted are arranged so as to overlap in the radial direction.
第1の態様は、電動機(40)の駆動力を、減速機構(42、48)を介して回転直動変換機構(43)に伝達することによりピストン(18)を推進させて、制動部材(2、3)を被制動部材(D)に押圧するディスクブレーキ(1)であって、前記減速機構(42、48)は、前記電動機(40)からの回転が伝達される減速ギヤ(48)と、該減速ギヤ(48)からの回転が伝達される遊星歯車減速機構(42)と、を備え、前記減速ギヤ(48)は、大径歯車(53)及び小径歯車(54)を有する段付歯車を含み、前記大径歯車(53)と、前記遊星歯車減速機構(42)からの回転が伝達されるキャリア(72)とは、径方向で重なるように配置される。 As the
In the first mode, the driving force of the electric motor (40) is transmitted to the rotation/linear motion conversion mechanism (43) via the speed reduction mechanism (42, 48) to propel the piston (18) and the braking member ( A disc brake (1) for pressing the braked members (D) against the braked member (D), wherein the reduction mechanism (42, 48) is a reduction gear (48) to which rotation from the electric motor (40) is transmitted. And a planetary gear reduction mechanism (42) to which the rotation from the reduction gear (48) is transmitted, the reduction gear (48) having a large diameter gear (53) and a small diameter gear (54). The large-diameter gear (53) including an additional gear and the carrier (72) to which the rotation from the planetary gear reduction mechanism (42) is transmitted are arranged so as to overlap in the radial direction.
第2の態様は、第1の態様において、前記大径歯車(53)の外周面と、前記キャリア(72)の外周面とは、対向して近接して配置される。
第3の態様は、第1または第2の態様において、前記遊星歯車減速機構(42)は、サンギヤ(58)と、該サンギヤ(58)に噛み合う複数のプラネタリギヤ(70)と、該各プラネタリギヤ(70)に噛み合うインターナルギヤ(71)と、を備え、前記インターナルギヤ(71)には、切欠き部(83)が形成されており、前記大径歯車(53)の一部が前記切欠き部(83)内に入り込んで配置されている。 In the second aspect, in the first aspect, the outer peripheral surface of the large-diameter gear (53) and the outer peripheral surface of the carrier (72) face each other and are arranged close to each other.
According to a third aspect, in the first or second aspect, the planetary gear reduction mechanism (42) includes a sun gear (58), a plurality of planetary gears (70) meshing with the sun gear (58), and the planetary gears (70). 70) which meshes with the internal gear (71), and the internal gear (71) is formed with a cutout portion (83), and a part of the large diameter gear (53) is cut off. It is arranged so as to enter the notch (83).
第3の態様は、第1または第2の態様において、前記遊星歯車減速機構(42)は、サンギヤ(58)と、該サンギヤ(58)に噛み合う複数のプラネタリギヤ(70)と、該各プラネタリギヤ(70)に噛み合うインターナルギヤ(71)と、を備え、前記インターナルギヤ(71)には、切欠き部(83)が形成されており、前記大径歯車(53)の一部が前記切欠き部(83)内に入り込んで配置されている。 In the second aspect, in the first aspect, the outer peripheral surface of the large-diameter gear (53) and the outer peripheral surface of the carrier (72) face each other and are arranged close to each other.
According to a third aspect, in the first or second aspect, the planetary gear reduction mechanism (42) includes a sun gear (58), a plurality of planetary gears (70) meshing with the sun gear (58), and the planetary gears (70). 70) which meshes with the internal gear (71), and the internal gear (71) is formed with a cutout portion (83), and a part of the large diameter gear (53) is cut off. It is arranged so as to enter the notch (83).
尚、本発明は上記した実施形態に限定されるものではなく、様々な変形例が含まれる。例えば、上記した実施形態は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施形態の構成の一部を他の実施形態の構成に置き換えることが可能であり、また、ある実施形態の構成に他の実施形態の構成を加えることも可能である。また、各実施形態の構成の一部について、他の構成の追加・削除・置換をすることが可能である。
It should be noted that the present invention is not limited to the above-described embodiment, and various modifications are included. For example, the above-described embodiments have been described in detail in order to explain the present invention in an easy-to-understand manner, and are not necessarily limited to those including all the configurations described. Further, a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. Further, it is possible to add/delete/replace other configurations with respect to a part of the configurations of the respective embodiments.
本願は、2018年11月27日付出願の日本国特許出願第2018-221294号に基づく優先権を主張する。2018年11月27日付出願の日本国特許出願第2018-221294号の明細書、特許請求の範囲、図面、及び要約書を含む全開示内容は、参照により本願に全体として組み込まれる。
This application claims priority based on Japanese Patent Application No. 2018-212294 filed on November 27, 2018. The entire disclosure of Japanese Patent Application No. 2018-212294, filed Nov. 27, 2018, including the specification, claims, drawings, and abstract, is incorporated herein by reference in its entirety.
1 ディスクブレーキ,2 インナブレーキパッド(制動部材),3 アウタブレーキパッド(制動部材),4 キャリパ,8 キャリパ本体,18 ピストン,40 電動モータ(電動機),41 平歯多段減速機構,42 遊星歯車減速機構,43 回転直動変換機構,48 第1減速歯車(減速ギヤ),53 大径歯車,54 小径歯車,58 サンギヤ,70 プラネタリギヤ,71 インターナルギヤ,72 キャリア,83 切欠き部,85 大径円環板状部,D ディスクロータ(被制動部材)
1 disc brake, 2 inner brake pad (braking member), 3 outer brake pad (braking member), 4 caliper, 8 caliper body, 18 piston, 40 electric motor (electric motor), 41 spur gear multi-stage reduction mechanism, 42 planetary gear reduction Mechanism, 43 rotation/linear motion conversion mechanism, 48 first reduction gear (reduction gear), 53 large diameter gear, 54 small diameter gear, 58 sun gear, 70 planetary gear, 71 internal gear, 72 carrier, 83 notch portion, 85 large diameter Annular plate-shaped part, D disk rotor (braked member)
Claims (4)
- 電動機の駆動力を、減速機構を介して回転直動変換機構に伝達することによりピストンを推進させて、制動部材を被制動部材に押圧するディスクブレーキであって、
前記減速機構は、前記電動機からの回転が伝達される減速ギヤと、該減速ギヤからの回転が伝達される遊星歯車減速機構と、を備え、
前記減速ギヤは、大径歯車及び小径歯車を有する段付歯車を含み、
前記大径歯車と、前記遊星歯車減速機構からの回転が伝達されるキャリアとは、径方向で重なるように配置されることを特徴とするディスクブレーキ。 A disc brake for propelling a piston by transmitting a driving force of an electric motor to a rotation/linear motion converting mechanism via a reduction mechanism, and pressing a braking member against a braked member,
The reduction mechanism includes a reduction gear to which rotation from the electric motor is transmitted, and a planetary gear reduction mechanism to which rotation from the reduction gear is transmitted,
The reduction gear includes a stepped gear having a large diameter gear and a small diameter gear,
The disc brake, wherein the large-diameter gear and the carrier to which the rotation from the planetary gear reduction mechanism is transmitted are arranged so as to overlap in the radial direction. - 請求項1に記載のディスクブレーキにおいて、
前記大径歯車の外周面と、前記キャリアの外周面とは、対向して近接して配置されることを特徴とするディスクブレーキ。 The disc brake according to claim 1,
The disc brake, wherein the outer peripheral surface of the large-diameter gear and the outer peripheral surface of the carrier are arranged facing each other and in close proximity to each other. - 請求項1に記載のディスクブレーキにおいて、
前記遊星歯車減速機構は、サンギヤと、該サンギヤに噛み合う複数のプラネタリギヤと、該各プラネタリギヤに噛み合うインターナルギヤと、を備え、
前記インターナルギヤには、切欠き部が形成されており、前記大径歯車の一部が前記切欠き部内に入り込んで配置されていることを特徴とするディスクブレーキ。 The disc brake according to claim 1,
The planetary gear reduction mechanism includes a sun gear, a plurality of planetary gears that mesh with the sun gear, and an internal gear that meshes with each planetary gear,
A disc brake, wherein a cutout portion is formed in the internal gear, and a part of the large-diameter gear is arranged so as to enter the cutout portion. - 請求項2に記載のディスクブレーキにおいて、
前記遊星歯車減速機構は、サンギヤと、該サンギヤに噛み合う複数のプラネタリギヤと、該各プラネタリギヤに噛み合うインターナルギヤと、を備え、
前記インターナルギヤには、切欠き部が形成されており、前記大径歯車の一部が前記切欠き部内に入り込んで配置されていることを特徴とするディスクブレーキ。 The disc brake according to claim 2,
The planetary gear reduction mechanism includes a sun gear, a plurality of planetary gears that mesh with the sun gear, and an internal gear that meshes with each planetary gear,
A disc brake, wherein a cutout portion is formed in the internal gear, and a part of the large-diameter gear is arranged so as to enter the cutout portion.
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JP2011074946A (en) * | 2009-09-29 | 2011-04-14 | Hitachi Automotive Systems Ltd | Disc brake |
US20160032993A1 (en) * | 2014-07-31 | 2016-02-04 | Hitachi Automotive Systems, Ltd. | Electric Parking Brake Device and Release Method Therefor |
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JP2011074946A (en) * | 2009-09-29 | 2011-04-14 | Hitachi Automotive Systems Ltd | Disc brake |
US20160032993A1 (en) * | 2014-07-31 | 2016-02-04 | Hitachi Automotive Systems, Ltd. | Electric Parking Brake Device and Release Method Therefor |
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