WO2020110516A1 - Blow molding device - Google Patents
Blow molding device Download PDFInfo
- Publication number
- WO2020110516A1 WO2020110516A1 PCT/JP2019/041392 JP2019041392W WO2020110516A1 WO 2020110516 A1 WO2020110516 A1 WO 2020110516A1 JP 2019041392 W JP2019041392 W JP 2019041392W WO 2020110516 A1 WO2020110516 A1 WO 2020110516A1
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- WO
- WIPO (PCT)
- Prior art keywords
- nozzle
- communication
- peripheral surface
- blow molding
- seal body
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/08—Biaxial stretching during blow-moulding
- B29C49/10—Biaxial stretching during blow-moulding using mechanical means for prestretching
- B29C49/12—Stretching rods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/46—Component parts, details or accessories; Auxiliary operations characterised by using particular environment or blow fluids other than air
Definitions
- the present invention relates to a blow molding device.
- Resin containers such as bottles made of polypropylene (PP) and bottles made of polyethylene terephthalate (PET) (pet bottles) can be used in a variety of beverages, cosmetics, chemicals, detergents, toiletries such as shampoo, etc. It is used as a container for contents.
- a resin-made preform formed into a bottomed tubular shape by injection molding or the like is heated to a temperature at which a stretching effect can be exhibited, and in this state, a biaxial molding is performed using a blow molding device. It is generally formed into a predetermined shape by stretch blow molding.
- blow molding device As a blow molding device, it is known to use a non-compressible fluid such as a pressurized liquid instead of pressurized air as the pressurized fluid supplied into the preform.
- a non-compressible fluid such as a pressurized liquid instead of pressurized air
- the step of filling the content into the container is omitted, and the production process and the configuration of the blow molding device are simplified. Can be converted.
- Patent Document 1 a mold in which a preform can be arranged, a nozzle that can be engaged with a mouth portion of the preform, a pressurized fluid supply source that can supply a liquid pressurized to the nozzle, and a vertical direction A movable stretching rod is provided, and while the stretching rod stretches the preform in the longitudinal direction (axial direction), the pressurized liquid is supplied into the preform to stretch the preform in the lateral direction (radial direction). Then, a blow molding device for molding the preform into a container having a shape along the cavity of the mold is described.
- the present invention has been made in view of such a problem, and its object is to prevent the incompressible fluid from dripping from the nozzle when the nozzle is separated from the mouth after blow molding, and thus, An object of the present invention is to provide a blow molding device capable of suppressing the fluid from adhering to a container or a mold after molding.
- the blow molding apparatus of the present invention includes a cylindrical nozzle, a pressurized fluid supply source capable of supplying an incompressible fluid pressurized to the nozzle, a closed position for closing the nozzle, and an open position for opening the nozzle. And a rod that has an outer peripheral surface facing the inner peripheral surface of the seal body and that is movable in the vertical direction.
- a sealing wall which has an outer peripheral surface facing the nozzle when the body is in the closed position, and the inner peripheral surface of the seal body has a communication opening that opens from the lower end of the cylindrical wall to the outer peripheral surface of the cylindrical wall.
- a communication recess is formed that extends to a recess, and the nozzle is provided with a communication passage that communicates with the communication opening when the seal body is in the closed position.
- a fluid suction source capable of sucking the non-compressible fluid from the communication recess through the communication port, and a pressurized gas capable of blowing the non-compressible fluid from the communication recess through the communication passage and the communication port.
- At least one of a compressed gas supply source is further provided.
- the communication recess is composed of a plurality of vertical grooves that are provided at equal intervals in a circumferential direction of the cylindrical wall and extend along a vertical direction. It is preferable that the inner peripheral surface of the cylindrical wall located between the vertical grooves of the above-mentioned groove is in contact with the outer peripheral surface of the rod.
- the outer peripheral surface of the seal body is provided with an outer communication concave portion that is a concave shape extending from the lower end of the cylindrical wall to the communication port.
- the outer communication recesses are constituted by a plurality of outer vertical grooves that are provided at equal intervals in the circumferential direction of the cylindrical wall and extend along the vertical direction. Is preferred.
- the present invention it is possible to prevent the incompressible fluid from dripping from the nozzle when the nozzle is detached from the mouth after blow molding, and thus the fluid is attached to the container or the mold after the molding. It is possible to provide a blow molding apparatus that can suppress the blow molding.
- FIG. 1 It is a longitudinal section showing the blow molding device concerning one embodiment of the present invention in a standby state. It is a bottom view of the extending
- A) is a longitudinal sectional view showing a modified example of the blow molding apparatus shown in FIG. 1, and (b) is a bottom view of the stretch rod, the seal body and the nozzle shown in (a).
- A) is a longitudinal sectional view showing another modified example of the blow molding apparatus shown in FIG. 1, and (b) is a bottom view of the stretch rod, the seal body and the nozzle shown in (a).
- the vertical direction means the vertical direction.
- the nozzle 7, the seal body 11, and the rod 16 have a common central axis line O along the vertical direction.
- the vertical cross section means a cross section along a plane including the central axis O
- the horizontal cross section means a cross section along a plane perpendicular to the central axis O.
- the radial direction of the central axis O is also simply referred to as the radial direction
- the circumferential direction of the central axis O is simply referred to as the circumferential direction
- the axial direction of the central axis O is also simply referred to as the axial direction.
- a blow molding device 1 is a device for blow molding a bottomed cylindrical preform 2 having a mouth 2a into a container C (see FIG. 3).
- the blow molding apparatus 1 has a mold 3 on which the preform 2 can be placed. Although only a part is shown in the figure, the cavity 4 of the mold 3 has a bottle shape and is open on the upper surface of the mold 3.
- the preform 2 is placed in the mold 3 in a standing posture with its mouth 2a facing upward. When the preform 2 is placed in the mold 3, the mouth 2a projects upward from the cavity 4.
- the mold 3 can be opened right and left, and the container C after molding can be taken out from the mold 3 by opening the mold 3.
- thermoplastic resin material such as polypropylene (PP), polyethylene terephthalate (PET), polyethylene (PE), which exhibits extensibility by heating, is subjected to bottom molding by injection molding, compression molding, extrusion molding, or the like.
- a tubular member can be used.
- a nozzle unit 5 is provided above the mold 3 so as to be vertically movable relative to the mold 3.
- the nozzle unit 5 has a main body block 6.
- the main body block 6 is configured by combining a plurality of members, but illustration and description of details thereof are omitted.
- the nozzle unit 5 is provided with a cylindrical nozzle 7 that can be engaged with the opening 2a of the preform 2.
- the nozzle 7 has a nozzle tip 7a formed in a cylindrical shape having an outer diameter smaller than the inner diameter of the mouth 2a of the preform 2, and the lower end surface of the nozzle tip 7a has the mouth 2a of the preform 2. Is contacted with a step formed on the inner surface of the.
- the outer diameter of the nozzle tip 7a may be equal to the inner diameter of the mouth 2a of the preform 2 so that the outer peripheral surface of the nozzle tip 7a abuts the inner peripheral surface of the mouth 2a.
- the nozzle 7 can be engaged with the mouth 2a by inserting the nozzle tip 7a into the mouth 2a of the preform 2.
- the nozzle 7 has a sandwiching portion 7b integrally provided on the upper side of the nozzle tip 7a, and is sandwiched and fixed to the inner surface of the main body block 6 at the sandwiching portion 7b.
- the nozzle 7 can be formed of, for example, a steel material or a resin material.
- the nozzle 7 is arranged coaxially with the cavity 4 of the mold 3. Therefore, by lowering the nozzle unit 5 to a predetermined position, the nozzle tip 7a can be inserted into the mouth 2a of the preform 2 arranged in the mold 3.
- a supply path 8 extending vertically is provided inside the main body block 6, and the supply path 8 is connected to the nozzle 7 from above.
- a pressurized fluid supply source 10 is connected to the supply passage 8 via a pipe 9.
- the pressurized fluid supply source 10 can supply the incompressible fluid pressurized to a predetermined pressure to the nozzle 7 through the pipe 9 and the supply passage 8. That is, the pressurized fluid supply source 10 can supply the pressurized incompressible fluid to the preform 2 via the pipe 9, the supply passage 8 and the nozzle 7 during blow molding.
- the pressurized fluid supply source 10 it is preferable to use, for example, a configuration using a plunger pump as a pressurized source, but to supply the supply passage 8 with an incompressible fluid pressurized to a predetermined pressure.
- Other configurations can also be used as long as the above can be achieved.
- the non-compressible fluid supplied from the pressurized fluid supply source 10 to the nozzle 7, that is, the preform 2 a relatively viscous liquid such as shampoo or liquid detergent can be used.
- the incompressible fluid preferably has a viscosity of 10,000 mPa ⁇ s or less when supplied to the preform 2.
- a cylindrical seal body 11 for opening and closing the nozzle 7 is arranged inside the supply passage 8.
- the seal body 11 is vertically movable between a closed position where it abuts against the nozzle 7 from above and closes the nozzle 7 and an open position where the nozzle 7 is separated from the nozzle 7 and opened.
- the seal body 11 includes a cylindrical shaft body (not shown), a cylindrical large-diameter portion 11a integrally connected to the lower end of the shaft body and having an outer diameter larger than that of the shaft body, and the large-diameter portion.
- the cylindrical wall 11b is integrally connected to the lower end of 11a and has a cylindrical outer diameter smaller than the large diameter portion 11a.
- a downward conical inclined surface 12 is provided at the lower end of the large diameter portion 11a.
- the seal body 11 is composed of a single member made of a steel material, a resin material, or the like.
- the seal body 11 may be composed of a plurality of members.
- the upper surface of the nozzle 7, that is, the upper surface of the sandwiching portion 7b of the nozzle 7 has a downward conical closing surface 15.
- the seal body 11 moves to the closed position that is the lower stroke end, and the inclined surface 12 provided at the lower end of the large diameter portion 11a comes into contact with the closed surface 15 from above, whereby the supply passage 8 and the nozzle tip 7a.
- the nozzle 7 can be closed by blocking the communication with the seal body 11. Further, the seal body 11 moves upward from the closed position to the open position, and the inclined surface 12 separates upward from the closed surface 15 of the nozzle 7, whereby the supply path 8 and the nozzle tip 7a communicate with each other.
- the nozzle 7 can be opened.
- the shapes of the inclined surface 12 and the closed surface 15 can be changed appropriately. Further, the nozzle 7 may be configured to be opened and closed by abutting and releasing the outer peripheral surface of the cylindrical wall 11b and the inner peripheral surface of the nozzle 7.
- the nozzle tip 7a is inserted into the mouth 2a of the preform 2 placed in the mold 3, and the nozzle 7 is opened by the seal body 11 in a state where the pressurized fluid supply source 10 is operated, thereby providing the pressurized fluid supply source.
- a pressurized non-compressible fluid can be supplied from the nozzle 10 through the nozzle 7 into the preform 2 to blow mold the preform 2. Further, by closing the nozzle 7 with the seal body 11 after blow molding, it is possible to stop the supply of the incompressible fluid to the container C after molding.
- the blow molding apparatus 1 includes a rod 16 which is surrounded by the seal body 11 and is movable in the vertical direction.
- the rod 16 is used as a rod for biaxial stretching. Therefore, in the following description, the rod 16 is also referred to as the stretch rod 16.
- the extension rod 16 is slidably mounted in a hole provided at the axial center of the seal body 11 and is movable relative to the seal body 11 in the axial direction, that is, in the vertical direction.
- the preform 2 arranged in the mold 3 is axially (longitudinally) moved by the stretch rod 16 inside the cavity 4. ). That is, the blow molding apparatus 1 can biaxially stretch blow mold the preform 2.
- the extension rod 16 has a solid cylindrical shape.
- the inner peripheral surface of the nozzle 7 (nozzle tip 7a and sandwiching portion 7b) has a cylindrical inner peripheral surface shape.
- the cylindrical wall 11b of the seal body 11 has an outer peripheral surface that faces the inner peripheral surface of the nozzle 7 when the seal body 11 is in the closed position.
- a small gap is provided between the outer peripheral surface of the cylinder wall 11b and the inner peripheral surface of the nozzle 7 in order to reduce the sliding resistance between them.
- the outer peripheral surface of the cylindrical wall 11b may be provided so as to be in sliding contact with the inner peripheral surface of the nozzle 7.
- the cylindrical wall 11b is configured such that the lower end of the cylindrical wall 11b is flush with the lower end of the nozzle tip 7a when the seal body 11 is in the closed position.
- the blow molding apparatus 1 is provided with a suction mechanism to prevent the non-compressible fluid from dropping from the stretch rod 16, the seal body 11 and the nozzle 7 after blow molding.
- This suction mechanism includes a communication recess 17 provided on the inner peripheral surface of the seal body 11, a communication port 18 opening on the outer peripheral surface of the cylindrical wall 11b, a communication passage 20 provided on the nozzle 7, and the communication passage 20. And a fluid suction source 22 connected via an on-off valve 21.
- the communication passage 20 is composed of eight radial passages 20a provided at equal intervals in the circumferential direction.
- Each radial passage 20a has a cylindrical inner peripheral surface shape that extends in the radial direction from one end that opens to the inner peripheral surface of the sandwiching portion 7b to the other end that opens to the outer peripheral surface of the sandwiching portion 7b.
- Each radial passage 20a may have a cross-sectional shape other than a circular shape, or may extend in a direction inclined to at least one of the axial direction and the circumferential direction with respect to the radial direction.
- annular recess 19 concentric with the central axis O is provided on the outer peripheral surface of the sandwiching portion 7b, and the other end of each radial passage 20a is open to this annular recess 19.
- the annular recess 19 cooperates with the inner peripheral surface of the main body block 6 to form an annular passage 23. Therefore, the other end of each radial passage 20 a is connected to the fluid suction source 22 via the annular passage 23 and the opening/closing valve 21.
- the inner peripheral surface of the seal body 11 is provided with a communication recess 17 that has a concave shape and extends from the lower end of the cylindrical wall 11b to the communication port 18 that opens to the outer peripheral surface of the cylindrical wall 11b.
- the communication recess 17 is composed of eight vertical grooves 17a that extend in the up-down direction and that are provided at equal intervals in the circumferential direction of the cylindrical wall 11b.
- Each of the vertical grooves 17a has a U-shaped cross-sectional shape that is open radially inward over the entire length (vertical direction).
- the cross-sectional shape of each vertical groove 17a is not limited to such a U-shape.
- each vertical groove 17a is not limited to extend in the vertical direction, and may extend spirally around the central axis O, for example.
- the inner peripheral surface of the cylindrical wall 11b located between the eight vertical grooves 17a is configured to contact the outer peripheral surface of the stretching rod 16. Therefore, the cylindrical wall 11b can exhibit the guiding function of the stretch rod 16.
- the inner peripheral surface of the cylindrical wall 11b located between the eight vertical grooves 17a may be configured so as not to contact the outer peripheral surface of the stretching rod 16.
- the lower end of each vertical groove 17a extends to the lower end of the cylindrical wall 11b.
- the upper end of each vertical groove 17 a extends to the communication port 18.
- the communication port 18 is composed of an opening 18a having a cylindrical inner peripheral surface, to which the upper ends of the eight vertical grooves 17a are connected. That is, the communication port 18 is composed of such eight openings 18a.
- the eight vertical grooves 17a, the openings 18a, and the radial passages 20a do not have to be provided at equal intervals in the circumferential direction. Further, the cross-sectional area of the vertical groove 17a may be individually different. Further, the numbers of the vertical grooves 17a, the openings 18a, and the radial passages 20a are not limited to eight sets, and can be appropriately increased or decreased. Further, the communication port 18 may extend in the circumferential direction of the central axis O so as to communicate with the plurality of vertical grooves 17a. In this case, the number of the vertical grooves 17a and the number of the radial passages 20a may be different from each other.
- the number of the radial passages 20a may be one, and the opening/closing valve 21 may be provided at the other end of the radial passages 20a. May be connected (that is, the annular passage 23 is not provided). Note that, in FIGS. 1 and 2 and the like, for convenience, only one set of vertical grooves 17a, openings 18a, and radial passages 20a are denoted by reference numerals.
- the communication recess 17 is not limited to the vertical groove 17a.
- the communication recess 17 may include a vertical groove 17a and one or more annular recesses that extend around the entire circumference of the central axis O.
- the communication recess 17 may be an annular recess that extends from the lower end of the cylindrical wall 11b to the communication port 18 and extends over the entire circumference of the central axis O.
- the on-off valve 21 is preferably provided inside the nozzle unit 5, but may be provided outside the nozzle unit 5.
- the on-off valve 21 is composed of an electric control valve and can be opened/closed by a control means (not shown).
- the on-off valve 21 may be configured by, for example, a pneumatic or hydraulic type control valve or the like.
- the fluid suction source 22 is composed of, for example, a vacuum pump, and can suction the incompressible fluid from the annular passage 23 and the communication passage 20 when the opening/closing valve 21 is opened. Therefore, when the seal body 11 is in the closed position and the lower end of the stretching rod 16 is substantially flush with the nozzle tip 7a and the cylindrical wall 11b, the fluid suction source 22 adheres to these lower ends of the incompressible material. The fluid can be sucked through the communication recess 17, the communication port 18, the communication passage 20, and the annular passage 23, and the incompressible fluid can be prevented from dripping.
- the preform 2 is placed in the mold 3 with the seal body 11 in the closed position and the nozzle 7 closed.
- the nozzle unit 5 descends and the nozzle tip 7a is inserted into the mouth 2a of the preform 2.
- the extending rod 16 is at the origin position where the lower end thereof is flush with the lower end of the cylindrical wall 11b of the seal body 11.
- the nozzle 7 is opened by moving the seal body 11 to the open position.
- the pressurized incompressible fluid is supplied from the pressurized fluid supply source 10 into the inside of the preform 2 through the supply passage 8 and the nozzle 7, and the preform 2 is incompressible.
- Blow molding liquid blow molding
- the draw rod 16 descends so that the preform 2 is drawn by the draw rod 16 in the axial direction (longitudinal direction).
- the preform 2 is molded into a bottle-shaped container C along the cavity 4 of the mold 3, as shown in FIG.
- the seal body 11 descends to the closed position, the nozzle 7 is closed and the supply of the incompressible fluid is stopped, and the stretch rod 16 is moved to the closed position as shown by the two-dot chain line in FIG.
- the lower end moves up to a position where the lower end is flush with the lower end of the cylindrical wall 11b of the seal body 11, that is, the origin position.
- the nozzle unit 5 rises and the nozzle tip 7a is separated upward from the mouth Ca of the container C.
- the timing at which the stretching rod 16 moves up to the origin position may be before or after the nozzle tip 7a is separated from the mouth Ca of the container C.
- the stretching rod 16 rises and is withdrawn from the incompressible fluid inside the container C, so that a head space corresponding to the volume of the drawn rod is formed inside the container C.
- the headspace may be formed by other methods.
- the rod 16 may be used not as a rod for biaxial stretching but as a rod for forming a head space.
- the on-off valve 21 is opened, the fluid suction source 22 starts to operate, and the incompressible fluid attached to the nozzle tip 7a, the cylinder wall 11b and the lower end of the stretching rod 16 is discharged as shown in FIG. As indicated by a dashed arrow, the suction is made from the communication recess 17, the communication port 18, the communication passage 20, and the annular passage 23.
- the stretching rod 16 rises after blow molding, since the incompressible fluid adhering to the outer peripheral surface of the stretching rod 16 can be directly sucked from the communicating recess 17 provided on the inner peripheral surface of the seal body 11, the stretching is performed. The incompressible fluid attached to the outer peripheral surface of the rod 16 can be effectively sucked.
- the non-compressible fluid attached to the outer peripheral surface of the stretch rod 16 can be stored near the upper end of the communication recess 17, and from this point as well, The incompressible fluid attached to the outer peripheral surface of the stretching rod 16 can be effectively sucked.
- the communication recess 17 extending from the lower end of the cylinder wall 11b to the communication port 18 is provided on the inner peripheral surface of the seal body 11, the nozzle tip 7a, the cylinder wall 11b, and the extension. Not only the incompressible fluid attached to the lower end of the rod 16 but also the incompressible fluid attached to the outer peripheral surface of the stretching rod 16 is effectively sucked by the communication recessed portion 17 to drip the incompressible fluid from the nozzle 7. Therefore, it is possible to prevent the incompressible fluid from adhering to the container C or the mold 3 after molding.
- blow molding apparatus 1 even when a liquid having a relatively high viscosity such as shampoo or liquid detergent is used as the non-compressible fluid, the liquid is suppressed from dripping and the cycle is reduced. Blow molding can be efficiently performed while suppressing an increase in time.
- a liquid having a relatively high viscosity such as shampoo or liquid detergent
- the stretch rod 16 is raised to a position where its lower end is flush with the upper end of the communication recess 17, as shown by the solid line in FIG.
- the incompressible fluid attached to the lower end of 16 may be sucked through the communication recess 17, the communication port 18, and the communication passage 20.
- the timing at which the stretching rod 16 is raised to the position may be before or after the nozzle tip 7a is separated from the mouth Ca of the container C. By doing so, the incompressible fluid attached to the lower end of the stretching rod 16 can be efficiently sucked.
- the stretching rod 16 is lowered to the origin position, and in this state, the nozzle tip 7a, the cylinder wall 11b and the stretching rod 16 are The incompressible fluid attached to the lower end may be sucked through the communication recess 17, the communication port 18, and the communication passage 20. By doing so, it is possible to more efficiently suck the incompressible fluid.
- the nozzle 7 has eight vertical holes 24 that open at the lower end of the nozzle tip 7 a and the inner peripheral surface of the nozzle 7. It has three annular grooves 25 which are provided in an annular shape centered on the central axis O provided. Note that, in FIGS. 5A and 5B, for convenience, only one vertical hole 24 and one annular groove 25 are denoted by reference numerals. Further, in FIG. 5A, illustration of the mold 3 and the preform 2 is omitted. In FIGS. 5A and 5B, parts corresponding to the parts shown in the above-described embodiment are designated by the same reference numerals.
- Each of the vertical holes 24 extends in the vertical direction and has an opening at the upper end thereof in the radial passage 20a.
- the three annular grooves 25 are arranged side by side in the axial direction. Each annular groove 25 intersects with eight vertical holes 24, and an opening is formed at each intersection.
- the number of the vertical holes 24 can be appropriately increased or decreased according to the number of radial passages.
- the number of annular grooves 25 can be appropriately increased or decreased.
- the annular groove 25 may not be provided. Other configurations are similar to those of the above-described embodiment.
- the incompressible fluid can be sucked not only from the communication recess 17 but also from the vertical hole 24 and the annular groove 25 provided in the nozzle 7, so that the nozzle tip 7a, the cylinder wall 11b, and the extension.
- the incompressible fluid attached to the lower end of the rod 16 can be sucked particularly effectively.
- the blow molding apparatus 1 of the present modified example has ten vertical grooves 17a extending in the up-down direction and provided at equal intervals in the circumferential direction of the cylindrical wall 11b. It has a communicating recessed part 17 composed of.
- the outer peripheral surface of the seal body 11 is provided with an outer communication concave portion 26 having a concave shape extending from the lower end of the cylindrical wall 11b to the communication port 18.
- the outer communication recessed portion 26 is composed of eight outer vertical grooves 26a that are provided at equal intervals in the circumferential direction of the cylindrical wall 11b and that extend along the vertical direction.
- Each outer vertical groove 26a has a U-shaped cross-sectional shape that is open radially outward over the entire length (up and down direction).
- the lateral cross-sectional shape of each outer vertical groove 26a is not limited to such a U-shape.
- each outer vertical groove 26a is not limited to one extending in the vertical direction, and may be one extending spirally around the central axis O, for example.
- the outer peripheral surface of the tubular wall 11b located between the eight outer vertical grooves 26a may be spaced apart from the inner peripheral surface of the nozzle tip 7a, or the inner peripheral surface of the nozzle tip 7a. It may be arranged so as to contact with.
- the lower end of each outer vertical groove 26a extends to the lower end of the cylindrical wall 11b.
- the upper end of each outer vertical groove 26a extends to the communication port 18.
- the communication port 18 is provided on the outer peripheral surface of the seal body 11, and has an annular groove 18b centered on the central axis O to which the upper ends of the outer longitudinal grooves 26a are connected, and ten longitudinal grooves 17a with respect to the annular groove 18b. And a cylindrical inner peripheral surface-shaped opening 18a connecting the upper ends of the respective.
- the communication passage 20 is composed of one radial passage 20a. One end of the radial passage 20a is connected to the annular groove 18b, and the on-off valve 21 is connected to the other end.
- FIGS. 6A and 6B parts corresponding to the parts shown in the above-described embodiment are designated by the same reference numerals.
- the 10 sets of vertical grooves 17a and openings 18a may not be provided at equal intervals in the circumferential direction.
- the eight outer vertical grooves 26a may not be provided at equal intervals in the circumferential direction.
- the cross-sectional area of the outer vertical groove 26a may be different.
- the number of the vertical grooves 17a and the openings 18a is not limited to 10 and can be increased or decreased as appropriate.
- the number of outer vertical grooves 26a is not limited to eight and can be increased or decreased as appropriate.
- the communication port 18 is not limited to the one configured by the annular groove 18b and the opening 18a.
- the shape of each vertical groove 17a can be changed in various ways as described above.
- the communication recess 17 is not limited to the vertical groove 17a, and various modifications described above are possible.
- the incompressible fluid can be sucked not only from the communication recess 17 but also from the outer communication recess 26 provided on the outer peripheral surface of the seal body 11, the nozzle tip 7a, the cylinder wall 11b, and The incompressible fluid attached to the lower end of the stretching rod 16 can be sucked particularly effectively.
- the blow molding device 1 includes the fluid suction source 22 capable of sucking the incompressible fluid from the communication recess 17 via the opening/closing valve 21, the communication passage 20 and the communication port 18. have.
- the fluid suction source 22 instead of or in addition to the fluid suction source 22, the non-compression from the communication recess 17 (or the communication recess 17 and the outer communication recess 26) via the on-off valve 21, the communication passage 20 and the communication port 18.
- You may have a pressurized gas supply source which can supply the pressurized gas which blows off a sexual fluid.
- the pressurized gas supply source can be composed of, for example, a plunger pump.
- the nozzle tip 7a and the cylinder wall 11b have a cylindrical shape, but the nozzle tip 7a and the cylinder wall 11b have a cylindrical shape having a cross-sectional shape such as a polygon or an ellipse. May be done.
- the mouth 2a of the preform 2 has a cylindrical shape
- the outer peripheral surface of the nozzle tip 7a has a cylindrical shape.
- the lower end of the cylindrical wall 11b may have an annular inclined surface that inclines upward from the outer peripheral edge to the inner peripheral edge inward in the radial direction.
- the lower end of the cylindrical wall 11b may be composed of an annular horizontal surface and an annular inclined surface located radially inside the annular horizontal surface.
- the position where the lower end of the rod 16 matches the upper end of the annular inclined surface can be the origin position of the rod 16.
- the rod 16 has a solid cylindrical shape.
- the rod 16 may have, for example, in its inside a flow path connected to the pressurized fluid supply source 10.
- the rod 16 may be composed of, for example, a cylindrical outer cylinder and a poppet valve-shaped opening/closing rod capable of opening and closing the lower end of the outer cylinder.
- a pre-filling step may be provided in which the inside of the preform 2 is filled with an incompressible fluid in advance before the blow molding through the flow path inside the rod 16.
- a suck back process may be provided in which the incompressible fluid is sucked back from the inside of the container C after blow molding through the flow path inside the rod 16 toward the pressurized fluid supply source 10.
- an openable/closable air discharge path is provided in the annular passage 23 so that the air inside the preform 2 can be discharged to the outside through the communication recess 17, the communication port 18, the communication passage 20 and the annular passage 23. It may be provided. Even when the flow path is provided in the rod 16, the rod 16 may be used as a rod for biaxial stretching, or the rod 16 may not be used as a rod for biaxial stretching.
- the cylindrical wall 11b is configured such that the lower end of the cylindrical wall 11b is flush with the lower end of the nozzle tip 7a when the seal body 11 is in the closed position.
- the cylindrical wall 11b is arranged so that the lower end of the cylindrical wall 11b is arranged above or below the lower end of the nozzle tip 7a when the seal body 11 is in the closed position, depending on the type of incompressible fluid. It may be configured.
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Abstract
A blow molding device (1) is provided with a nozzle (7), a pressurized fluid supply source (10), a seal body (11), and a rod (16). The seal body (11) is provided with a cylinder wall (11b). An inner peripheral surface of the seal body (11) has a communication recessed part (17) extending from the lower end of the cylinder wall (11b) to a communication hole (18) opening onto an outer peripheral surface of the cylinder wall (11b). The nozzle (7) has a communication path (20). The blow molding device (1) is further provided with at least one of a fluid suction source (22) that is capable of sucking an incompressible fluid from the communication recessed part (17) via the communication path (20) and the communication port (18) and a pressurized gas supply source that is capable of supplying pressurized gas for blowing the incompressible fluid from the communication recessed part (17) via the communication path (20) and the communication port (18).
Description
本発明は、ブロー成形装置に関する。
The present invention relates to a blow molding device.
ポリプロピレン(PP)製の壜体やポリエチレンテレフタレート(PET)製の壜体(ペットボトル)に代表されるような樹脂製の容器は、飲料、化粧品、薬品、洗剤、シャンプー等のトイレタリーなどの様々な内容物を収容するものとして使用されている。このような容器は、射出成形等により有底筒状に形成された樹脂製のプリフォームを、延伸効果を発現させることのできる温度にまで加熱し、この状態でブロー成形装置を用いて2軸延伸ブロー成形することで所定の形状に形成されるのが一般的である。
Resin containers such as bottles made of polypropylene (PP) and bottles made of polyethylene terephthalate (PET) (pet bottles) can be used in a variety of beverages, cosmetics, chemicals, detergents, toiletries such as shampoo, etc. It is used as a container for contents. In such a container, a resin-made preform formed into a bottomed tubular shape by injection molding or the like is heated to a temperature at which a stretching effect can be exhibited, and in this state, a biaxial molding is performed using a blow molding device. It is generally formed into a predetermined shape by stretch blow molding.
ブロー成形装置としては、プリフォーム内に供給される加圧流体として、加圧エアに替えて加圧した液体等の非圧縮性流体を使用するようにしたものが知られている。この場合、加圧用の流体として最終的に製品として容器に充填される内容物を使用することにより、容器への内容物の充填工程を省略して、その生産工程やブロー成形装置の構成を簡略化することができる。
As a blow molding device, it is known to use a non-compressible fluid such as a pressurized liquid instead of pressurized air as the pressurized fluid supplied into the preform. In this case, by using the content that is finally filled into the container as a product as a fluid for pressurization, the step of filling the content into the container is omitted, and the production process and the configuration of the blow molding device are simplified. Can be converted.
例えば特許文献1には、プリフォームを配置可能な金型と、プリフォームの口部に係合可能なノズルと、ノズルに加圧した液体を供給可能な加圧流体供給源と、上下方向に移動可能な延伸ロッドとを備え、延伸ロッドによりプリフォームを縦方向(軸方向)に延伸させつつプリフォーム内に加圧された液体を供給してプリフォームを横方向(径方向)に延伸させて、当該プリフォームを金型のキャビティに沿った形状の容器に成形するブロー成形装置が記載されている。
For example, in Patent Document 1, a mold in which a preform can be arranged, a nozzle that can be engaged with a mouth portion of the preform, a pressurized fluid supply source that can supply a liquid pressurized to the nozzle, and a vertical direction A movable stretching rod is provided, and while the stretching rod stretches the preform in the longitudinal direction (axial direction), the pressurized liquid is supplied into the preform to stretch the preform in the lateral direction (radial direction). Then, a blow molding device for molding the preform into a container having a shape along the cavity of the mold is described.
特許文献1に示されるような従来のブロー成形装置では、ブロー成形後にノズルを上昇させ、当該ノズルを容器の口部から離脱させると、ノズルの表面や延伸ロッドの表面に付着している液体(非圧縮性流体)が下方に垂れ落ちることがある。特に、ブロー成形を行う非圧縮性流体としてシャンプーや液体洗剤等の比較的粘度の高い液体を用いた場合には、ブロー成形後にノズル等から液体が垂れ落ちるまでの時間が長く、また、当該液体が糸を引くように暫く垂れ続けることから、成形後の容器や容器が取り出された後の金型に液体が垂れ落ち易く、これらに当該液体が付着するおそれがあった。
In the conventional blow molding apparatus as shown in Patent Document 1, when the nozzle is lifted after blow molding and the nozzle is detached from the mouth of the container, the liquid adhered to the surface of the nozzle or the surface of the stretching rod ( Incompressible fluid) may drip downwards. In particular, when a relatively high-viscosity liquid such as shampoo or liquid detergent is used as the non-compressible fluid for blow molding, it takes a long time until the liquid drips from the nozzle after the blow molding, and Since the liquid continues to hang down like a string for a while, the liquid is likely to drip into the molded container or the mold after the container is taken out, and the liquid may adhere to these.
本発明は、このような課題に鑑みてなされたものであり、その目的は、ブロー成形後にノズルを口部から離脱させたときにノズルから非圧縮性流体が垂れ落ちることを抑制でき、もって、当該流体が成形後の容器や金型に付着することを抑制できるブロー成形装置を提供することにある。
The present invention has been made in view of such a problem, and its object is to prevent the incompressible fluid from dripping from the nozzle when the nozzle is separated from the mouth after blow molding, and thus, An object of the present invention is to provide a blow molding device capable of suppressing the fluid from adhering to a container or a mold after molding.
本発明のブロー成形装置は、筒状のノズルと、前記ノズルに加圧した非圧縮性流体を供給可能な加圧流体供給源と、前記ノズルを閉塞する閉位置と前記ノズルを開放する開位置との間で上下方向に移動可能な筒状のシール体と、前記シール体の内周面と対向する外周面を有するとともに上下方向に移動可能なロッドとを備え、前記シール体は、該シール体が前記閉位置にあるときに前記ノズルと対向する外周面を有する筒壁を備え、前記シール体の内周面には、前記筒壁の下端から前記筒壁の外周面に開口する連通口まで延在する凹状をなす連通凹部が設けられており、前記ノズルには、前記シール体が前記閉位置にあるときに前記連通口と連通する連通路が設けられており、前記連通路及び前記連通口を通じて前記連通凹部から前記非圧縮性流体を吸引可能な流体吸引源と、前記連通路及び前記連通口を通じて前記連通凹部から前記非圧縮性流体を吹き飛ばす加圧された気体を供給可能な加圧気体供給源との少なくとも一方をさらに備える。
The blow molding apparatus of the present invention includes a cylindrical nozzle, a pressurized fluid supply source capable of supplying an incompressible fluid pressurized to the nozzle, a closed position for closing the nozzle, and an open position for opening the nozzle. And a rod that has an outer peripheral surface facing the inner peripheral surface of the seal body and that is movable in the vertical direction. A sealing wall, which has an outer peripheral surface facing the nozzle when the body is in the closed position, and the inner peripheral surface of the seal body has a communication opening that opens from the lower end of the cylindrical wall to the outer peripheral surface of the cylindrical wall. A communication recess is formed that extends to a recess, and the nozzle is provided with a communication passage that communicates with the communication opening when the seal body is in the closed position. A fluid suction source capable of sucking the non-compressible fluid from the communication recess through the communication port, and a pressurized gas capable of blowing the non-compressible fluid from the communication recess through the communication passage and the communication port. At least one of a compressed gas supply source is further provided.
本発明のブロー成形装置は、上記構成において、前記連通凹部が、前記筒壁の周方向に等間隔で設けられた上下方向に沿って延在する複数の縦溝で構成されており、前記複数の縦溝の相互間に位置する前記筒壁の内周面が、前記ロッドの前記外周面と接するのが好ましい。
In the blow molding device of the present invention, in the above-mentioned configuration, the communication recess is composed of a plurality of vertical grooves that are provided at equal intervals in a circumferential direction of the cylindrical wall and extend along a vertical direction. It is preferable that the inner peripheral surface of the cylindrical wall located between the vertical grooves of the above-mentioned groove is in contact with the outer peripheral surface of the rod.
本発明のブロー成形装置は、上記構成において、前記シール体の外周面には、前記筒壁の下端から前記連通口まで延在する凹状をなす外側連通凹部が設けられているのが好ましい。
In the blow molding device of the present invention, in the above configuration, it is preferable that the outer peripheral surface of the seal body is provided with an outer communication concave portion that is a concave shape extending from the lower end of the cylindrical wall to the communication port.
本発明のブロー成形装置は、上記構成において、前記外側連通凹部が、前記筒壁の周方向に等間隔で設けられた上下方向に沿って延在する複数の外側縦溝で構成されているのが好ましい。
In the blow molding device of the present invention, in the above-mentioned configuration, the outer communication recesses are constituted by a plurality of outer vertical grooves that are provided at equal intervals in the circumferential direction of the cylindrical wall and extend along the vertical direction. Is preferred.
本発明によれば、ブロー成形後にノズルを口部から離脱させたときにノズルから非圧縮性流体が垂れ落ちることを抑制でき、もって、当該流体が成形後の容器や金型に付着することを抑制できるブロー成形装置を提供することができる。
According to the present invention, it is possible to prevent the incompressible fluid from dripping from the nozzle when the nozzle is detached from the mouth after blow molding, and thus the fluid is attached to the container or the mold after the molding. It is possible to provide a blow molding apparatus that can suppress the blow molding.
以下、図面を参照して本発明をより具体的に例示説明する。
Hereinafter, the present invention will be described more specifically with reference to the drawings.
なお、本明細書において、上下方向とは、鉛直方向を意味する。また、以下に説明する本発明の実施形態では、ノズル7、シール体11及びロッド16は、上下方向に沿う共通の中心軸線Oを有している。本実施形態において縦断面とは、中心軸線Oを含む平面による断面を意味し、横断面とは、中心軸線Oと垂直な平面による断面を意味する。また、中心軸線Oの径方向を単に径方向ともいい、中心軸線Oの周方向を単に周方向ともいい、中心軸線Oの軸方向を単に軸方向ともいう。
In this specification, the vertical direction means the vertical direction. Further, in the embodiment of the present invention described below, the nozzle 7, the seal body 11, and the rod 16 have a common central axis line O along the vertical direction. In the present embodiment, the vertical cross section means a cross section along a plane including the central axis O, and the horizontal cross section means a cross section along a plane perpendicular to the central axis O. The radial direction of the central axis O is also simply referred to as the radial direction, the circumferential direction of the central axis O is simply referred to as the circumferential direction, and the axial direction of the central axis O is also simply referred to as the axial direction.
図1に示すように、本発明の実施形態に係るブロー成形装置1は、口部2aを有する有底筒状のプリフォーム2を容器C(図3参照)にブロー成形する装置である。ブロー成形装置1は、プリフォーム2を配置可能な金型3を有している。図中においては一部のみを示すが、この金型3のキャビティ4は壜形状となっており、金型3の上面において開口している。プリフォーム2は、その口部2aを上側とした起立姿勢で金型3に配置される。プリフォーム2が金型3に配置されたとき、口部2aはキャビティ4から上方に突出する。詳細は図示しないが、金型3は左右に型開きすることができ、金型3を開くことで成形後の容器Cを金型3から取り出すことができる。
As shown in FIG. 1, a blow molding device 1 according to an embodiment of the present invention is a device for blow molding a bottomed cylindrical preform 2 having a mouth 2a into a container C (see FIG. 3). The blow molding apparatus 1 has a mold 3 on which the preform 2 can be placed. Although only a part is shown in the figure, the cavity 4 of the mold 3 has a bottle shape and is open on the upper surface of the mold 3. The preform 2 is placed in the mold 3 in a standing posture with its mouth 2a facing upward. When the preform 2 is placed in the mold 3, the mouth 2a projects upward from the cavity 4. Although not shown in detail, the mold 3 can be opened right and left, and the container C after molding can be taken out from the mold 3 by opening the mold 3.
プリフォーム2としては、例えばポリプロピレン(PP)やポリエチレンテレフタレート(PET)、ポリエチレン(PE)等の、加熱によって延伸性が発現する熱可塑性樹脂材料を、射出成形、圧縮成形、押出成形等によって有底筒状に形成したものを用いることができる。
As the preform 2, a thermoplastic resin material, such as polypropylene (PP), polyethylene terephthalate (PET), polyethylene (PE), which exhibits extensibility by heating, is subjected to bottom molding by injection molding, compression molding, extrusion molding, or the like. A tubular member can be used.
金型3の上方には、金型3に対して上下方向に相対移動可能にノズルユニット5が設けられている。ノズルユニット5は本体ブロック6を有している。本体ブロック6は複数の部材を組み合わせて構成されているが、その詳細についての図示及び説明は省略する。
A nozzle unit 5 is provided above the mold 3 so as to be vertically movable relative to the mold 3. The nozzle unit 5 has a main body block 6. The main body block 6 is configured by combining a plurality of members, but illustration and description of details thereof are omitted.
ノズルユニット5には、プリフォーム2の口部2aに係合可能な筒状のノズル7が設けられている。ノズル7は、その外径がプリフォーム2の口部2aの内径よりも小径の円筒状に形成されたノズル先端7aを有しており、ノズル先端7aの下端面がプリフォーム2の口部2aの内面に形成された段部に当接される。なお、ノズル先端7aの外径をプリフォーム2の口部2aの内径と同等とし、ノズル先端7aの外周面が口部2aの内周面に当接するようにしてもよい。ノズル7は、このノズル先端7aをプリフォーム2の口部2aに挿入することで、口部2aに係合することができる。また、ノズル7は、このノズル先端7aの上側に一体に設けられた挟持部7bを有しており、挟持部7bにおいて本体ブロック6の内面に挟持固定されている。なお、ノズル7は、例えば鋼材や樹脂材料等により形成することができる。
The nozzle unit 5 is provided with a cylindrical nozzle 7 that can be engaged with the opening 2a of the preform 2. The nozzle 7 has a nozzle tip 7a formed in a cylindrical shape having an outer diameter smaller than the inner diameter of the mouth 2a of the preform 2, and the lower end surface of the nozzle tip 7a has the mouth 2a of the preform 2. Is contacted with a step formed on the inner surface of the. The outer diameter of the nozzle tip 7a may be equal to the inner diameter of the mouth 2a of the preform 2 so that the outer peripheral surface of the nozzle tip 7a abuts the inner peripheral surface of the mouth 2a. The nozzle 7 can be engaged with the mouth 2a by inserting the nozzle tip 7a into the mouth 2a of the preform 2. Further, the nozzle 7 has a sandwiching portion 7b integrally provided on the upper side of the nozzle tip 7a, and is sandwiched and fixed to the inner surface of the main body block 6 at the sandwiching portion 7b. The nozzle 7 can be formed of, for example, a steel material or a resin material.
ノズル7は、金型3のキャビティ4と同軸に配置されている。したがって、ノズルユニット5が所定位置にまで下降することで、ノズル先端7aを金型3に配置されたプリフォーム2の口部2aに挿入することができる。
The nozzle 7 is arranged coaxially with the cavity 4 of the mold 3. Therefore, by lowering the nozzle unit 5 to a predetermined position, the nozzle tip 7a can be inserted into the mouth 2a of the preform 2 arranged in the mold 3.
本体ブロック6の内部には上下方向に延在する供給路8が設けられ、この供給路8がノズル7に上方から接続されている。また、供給路8には配管9を介して加圧流体供給源10が接続されている。加圧流体供給源10は、所定の圧力に加圧した非圧縮性流体を、配管9及び供給路8を通してノズル7に供給することができる。つまり、加圧流体供給源10は、ブロー成形時に、配管9、供給路8及びノズル7を介してプリフォーム2に加圧した非圧縮性流体を供給することができる。
A supply path 8 extending vertically is provided inside the main body block 6, and the supply path 8 is connected to the nozzle 7 from above. A pressurized fluid supply source 10 is connected to the supply passage 8 via a pipe 9. The pressurized fluid supply source 10 can supply the incompressible fluid pressurized to a predetermined pressure to the nozzle 7 through the pipe 9 and the supply passage 8. That is, the pressurized fluid supply source 10 can supply the pressurized incompressible fluid to the preform 2 via the pipe 9, the supply passage 8 and the nozzle 7 during blow molding.
加圧流体供給源10としては、例えば加圧源としてプランジャーポンプを用いた構成のものを用いるのが好ましいが、供給路8に所定の圧力にまで加圧した非圧縮性流体を供給することができるものであれば、他の構成のものを用いることもできる。
As the pressurized fluid supply source 10, it is preferable to use, for example, a configuration using a plunger pump as a pressurized source, but to supply the supply passage 8 with an incompressible fluid pressurized to a predetermined pressure. Other configurations can also be used as long as the above can be achieved.
加圧流体供給源10がノズル7つまりプリフォーム2に供給する非圧縮性流体としては、例えばシャンプーや液体洗剤等の比較的粘性の高い液体を用いることができる。この場合、非圧縮性流体は、プリフォーム2への供給時における粘度が、10000mPa・s以下のものであるのが好ましい。
As the non-compressible fluid supplied from the pressurized fluid supply source 10 to the nozzle 7, that is, the preform 2, a relatively viscous liquid such as shampoo or liquid detergent can be used. In this case, the incompressible fluid preferably has a viscosity of 10,000 mPa·s or less when supplied to the preform 2.
供給路8の内部にはノズル7を開閉するための筒状のシール体11が配置されている。シール体11は、ノズル7に上方から当接して該ノズル7を閉塞する閉位置とノズル7から離れて該ノズル7を開放する開位置との間で上下方向に移動可能に構成されている。また、シール体11は、円筒状の軸体(不図示)と、この軸体の下端に一体に連なるとともに軸体より拡大した外径を有する円筒状の大径部11aと、この大径部11aの下端に一体に連なるとともに大径部11aより縮小した外径を有する円筒状の筒壁11bとを備えている。大径部11aの下端には、下向き円錐状の傾斜面12が設けられている。
A cylindrical seal body 11 for opening and closing the nozzle 7 is arranged inside the supply passage 8. The seal body 11 is vertically movable between a closed position where it abuts against the nozzle 7 from above and closes the nozzle 7 and an open position where the nozzle 7 is separated from the nozzle 7 and opened. The seal body 11 includes a cylindrical shaft body (not shown), a cylindrical large-diameter portion 11a integrally connected to the lower end of the shaft body and having an outer diameter larger than that of the shaft body, and the large-diameter portion. The cylindrical wall 11b is integrally connected to the lower end of 11a and has a cylindrical outer diameter smaller than the large diameter portion 11a. A downward conical inclined surface 12 is provided at the lower end of the large diameter portion 11a.
シール体11は、鋼材又は樹脂材料等により形成された単一の部材で構成されている。なお、シール体11を複数の部材で構成してもよい。
The seal body 11 is composed of a single member made of a steel material, a resin material, or the like. The seal body 11 may be composed of a plurality of members.
ノズル7の上面、つまりノズル7の挟持部7bの上面は、下向き円錐状の閉塞面15を有している。シール体11が下方のストローク端となる閉位置にまで移動して、大径部11aの下端に設けられた傾斜面12が上方から閉塞面15に当接することにより、供給路8とノズル先端7aとの連通をシール体11によって遮断してノズル7を閉塞することができる。また、シール体11が閉位置から上方に向けて開位置にまで移動して、傾斜面12がノズル7の閉塞面15から上方へ離れることにより、供給路8とノズル先端7aとが連通してノズル7を開放することができる。なお、傾斜面12及び閉塞面15の形状は適宜変更が可能である。また、筒壁11bの外周面とノズル7の内周面との当接及び離脱によってノズル7を開閉するように構成してもよい。
The upper surface of the nozzle 7, that is, the upper surface of the sandwiching portion 7b of the nozzle 7 has a downward conical closing surface 15. The seal body 11 moves to the closed position that is the lower stroke end, and the inclined surface 12 provided at the lower end of the large diameter portion 11a comes into contact with the closed surface 15 from above, whereby the supply passage 8 and the nozzle tip 7a. The nozzle 7 can be closed by blocking the communication with the seal body 11. Further, the seal body 11 moves upward from the closed position to the open position, and the inclined surface 12 separates upward from the closed surface 15 of the nozzle 7, whereby the supply path 8 and the nozzle tip 7a communicate with each other. The nozzle 7 can be opened. The shapes of the inclined surface 12 and the closed surface 15 can be changed appropriately. Further, the nozzle 7 may be configured to be opened and closed by abutting and releasing the outer peripheral surface of the cylindrical wall 11b and the inner peripheral surface of the nozzle 7.
ノズル先端7aが金型3に配置されたプリフォーム2の口部2aに挿入され、加圧流体供給源10が作動した状態でシール体11によってノズル7を開放することで、加圧流体供給源10からノズル7を通してプリフォーム2の内部に加圧された非圧縮性流体を供給して、当該プリフォーム2をブロー成形することができる。また、ブロー成形後にシール体11によってノズル7を閉塞することで成形後の容器Cへの非圧縮性流体の供給を停止させることができる。
The nozzle tip 7a is inserted into the mouth 2a of the preform 2 placed in the mold 3, and the nozzle 7 is opened by the seal body 11 in a state where the pressurized fluid supply source 10 is operated, thereby providing the pressurized fluid supply source. A pressurized non-compressible fluid can be supplied from the nozzle 10 through the nozzle 7 into the preform 2 to blow mold the preform 2. Further, by closing the nozzle 7 with the seal body 11 after blow molding, it is possible to stop the supply of the incompressible fluid to the container C after molding.
ブロー成形装置1は、シール体11に包囲されるとともに上下方向に移動可能なロッド16を備えている。本実施形態では、ロッド16を2軸延伸用のロッドとして使用している。このため、以下の説明において、ロッド16を延伸ロッド16とも称する。延伸ロッド16は、シール体11の軸心に設けられた孔に摺動可能に装着され、シール体11に対して軸方向つまり上下方向に相対移動可能となっている。ブロー成形の際に、延伸ロッド16をシール体11に対して下方に向けて移動させることにより、金型3に配置されたプリフォーム2をキャビティ4の内部において延伸ロッド16によって軸方向(縦方向)に延伸させることができる。つまり、ブロー成形装置1はプリフォーム2を二軸延伸ブロー成形することができる。延伸ロッド16は、中実の円柱状をなしている。
The blow molding apparatus 1 includes a rod 16 which is surrounded by the seal body 11 and is movable in the vertical direction. In this embodiment, the rod 16 is used as a rod for biaxial stretching. Therefore, in the following description, the rod 16 is also referred to as the stretch rod 16. The extension rod 16 is slidably mounted in a hole provided at the axial center of the seal body 11 and is movable relative to the seal body 11 in the axial direction, that is, in the vertical direction. At the time of blow molding, by moving the stretch rod 16 downward with respect to the seal body 11, the preform 2 arranged in the mold 3 is axially (longitudinally) moved by the stretch rod 16 inside the cavity 4. ). That is, the blow molding apparatus 1 can biaxially stretch blow mold the preform 2. The extension rod 16 has a solid cylindrical shape.
ノズル7(ノズル先端7a及び挟持部7b)の内周面は、円筒内周面状をなしている。シール体11の筒壁11bは、シール体11が閉位置にあるときにノズル7の内周面と対向する外周面を有している。筒壁11bの外周面とノズル7の内周面との間には、これらの間の摺動抵抗を低減するために僅かな隙間が設けられている。なお、筒壁11bの外周面をノズル7の内周面に摺接するように設けてもよい。筒壁11bは、シール体11が閉位置にあるときに筒壁11bの下端がノズル先端7aの下端と面一に配置されるように構成されている。
The inner peripheral surface of the nozzle 7 (nozzle tip 7a and sandwiching portion 7b) has a cylindrical inner peripheral surface shape. The cylindrical wall 11b of the seal body 11 has an outer peripheral surface that faces the inner peripheral surface of the nozzle 7 when the seal body 11 is in the closed position. A small gap is provided between the outer peripheral surface of the cylinder wall 11b and the inner peripheral surface of the nozzle 7 in order to reduce the sliding resistance between them. The outer peripheral surface of the cylindrical wall 11b may be provided so as to be in sliding contact with the inner peripheral surface of the nozzle 7. The cylindrical wall 11b is configured such that the lower end of the cylindrical wall 11b is flush with the lower end of the nozzle tip 7a when the seal body 11 is in the closed position.
このブロー成形装置1には、ブロー成形後に非圧縮性流体が延伸ロッド16、シール体11及びノズル7から垂れ落ちるのを防止するために吸引機構が設けられている。この吸引機構は、シール体11の内周面に設けられた連通凹部17と、筒壁11bの外周面に開口する連通口18と、ノズル7に設けられた連通路20と、この連通路20に開閉弁21を介して接続された流体吸引源22とを備えている。
The blow molding apparatus 1 is provided with a suction mechanism to prevent the non-compressible fluid from dropping from the stretch rod 16, the seal body 11 and the nozzle 7 after blow molding. This suction mechanism includes a communication recess 17 provided on the inner peripheral surface of the seal body 11, a communication port 18 opening on the outer peripheral surface of the cylindrical wall 11b, a communication passage 20 provided on the nozzle 7, and the communication passage 20. And a fluid suction source 22 connected via an on-off valve 21.
連通路20は、図1~図2に示すように、周方向に等間隔で設けられた8個の放射方向通路20aからなっている。各放射方向通路20aは、挟持部7bの内周面に開口する一端から挟持部7bの外周面に開口する他端まで径方向に沿って延在する円筒内周面状をなしている。なお、各放射方向通路20aは、円形以外の断面形状をなしていてもよいし、径方向に対して軸方向及び周方向の少なくとも一方に傾斜した方向に延在していてもよい。挟持部7bの外周面には、中心軸線Oと同心の円環状凹部19が設けられており、各放射方向通路20aの他端は、この円環状凹部19に開口している。円環状凹部19は、本体ブロック6の内周面と協働して円環状通路23を形成している。したがって、各放射方向通路20aの他端は、円環状通路23及び開閉弁21を介して流体吸引源22に接続されている。
As shown in FIGS. 1 and 2, the communication passage 20 is composed of eight radial passages 20a provided at equal intervals in the circumferential direction. Each radial passage 20a has a cylindrical inner peripheral surface shape that extends in the radial direction from one end that opens to the inner peripheral surface of the sandwiching portion 7b to the other end that opens to the outer peripheral surface of the sandwiching portion 7b. Each radial passage 20a may have a cross-sectional shape other than a circular shape, or may extend in a direction inclined to at least one of the axial direction and the circumferential direction with respect to the radial direction. An annular recess 19 concentric with the central axis O is provided on the outer peripheral surface of the sandwiching portion 7b, and the other end of each radial passage 20a is open to this annular recess 19. The annular recess 19 cooperates with the inner peripheral surface of the main body block 6 to form an annular passage 23. Therefore, the other end of each radial passage 20 a is connected to the fluid suction source 22 via the annular passage 23 and the opening/closing valve 21.
シール体11の内周面には、筒壁11bの下端から筒壁11bの外周面に開口する連通口18まで延在する凹状をなす連通凹部17が設けられている。連通凹部17は、筒壁11bの周方向に等間隔で設けられた上下方向に沿って延在する8個の縦溝17aからなっている。各縦溝17aは、全長(上下方向)に亘って横断面形状が径方向内側に開放されたU字形状をなしている。なお、各縦溝17aの横断面形状は、このようなU字形状に限らない。また、各縦溝17aは、上下方向に沿って延在するものに限らず、例えば、中心軸線Oを中心として螺旋状に延在するものであってもよい。8個の縦溝17aの相互間に位置する筒壁11bの内周面は、延伸ロッド16の外周面と接するように構成されている。したがって、筒壁11bは、延伸ロッド16の案内機能を発揮することができる。なお、8個の縦溝17aの相互間に位置する筒壁11bの内周面が延伸ロッド16の外周面と接しないように構成してもよい。各縦溝17aの下端は、筒壁11bの下端まで延在している。各縦溝17aの上端は、連通口18まで延在している。連通口18は、8個の縦溝17aの上端がそれぞれ連結する円筒内周面状の開口18aからなっている。すなわち、連通口18は、このような8個の開口18aからなっている。
The inner peripheral surface of the seal body 11 is provided with a communication recess 17 that has a concave shape and extends from the lower end of the cylindrical wall 11b to the communication port 18 that opens to the outer peripheral surface of the cylindrical wall 11b. The communication recess 17 is composed of eight vertical grooves 17a that extend in the up-down direction and that are provided at equal intervals in the circumferential direction of the cylindrical wall 11b. Each of the vertical grooves 17a has a U-shaped cross-sectional shape that is open radially inward over the entire length (vertical direction). The cross-sectional shape of each vertical groove 17a is not limited to such a U-shape. Further, each vertical groove 17a is not limited to extend in the vertical direction, and may extend spirally around the central axis O, for example. The inner peripheral surface of the cylindrical wall 11b located between the eight vertical grooves 17a is configured to contact the outer peripheral surface of the stretching rod 16. Therefore, the cylindrical wall 11b can exhibit the guiding function of the stretch rod 16. The inner peripheral surface of the cylindrical wall 11b located between the eight vertical grooves 17a may be configured so as not to contact the outer peripheral surface of the stretching rod 16. The lower end of each vertical groove 17a extends to the lower end of the cylindrical wall 11b. The upper end of each vertical groove 17 a extends to the communication port 18. The communication port 18 is composed of an opening 18a having a cylindrical inner peripheral surface, to which the upper ends of the eight vertical grooves 17a are connected. That is, the communication port 18 is composed of such eight openings 18a.
なお、8組の縦溝17a、開口18a及び放射方向通路20aは、周方向に等間隔で設けられていなくてもよい。また、縦溝17aの横断面積が個々に異なっていてもよい。また、縦溝17a、開口18a及び放射方向通路20aの数は、8組に限らず適宜増減が可能である。また、連通口18を中心軸線Oの周方向に延在させ、複数の縦溝17aと連通するように構成してもよい。この場合、縦溝17aの数と、放射方向通路20aの数とが互いに異なってもよいし、更には、放射方向通路20aの数を1個とし、放射方向通路20aの他端に開閉弁21を接続した(つまり、円環状通路23を設けない)構成としてもよい。なお、図1及び図2等においては、便宜上、1組の縦溝17a、開口18a及び放射方向通路20aにのみ符号を付している。
The eight vertical grooves 17a, the openings 18a, and the radial passages 20a do not have to be provided at equal intervals in the circumferential direction. Further, the cross-sectional area of the vertical groove 17a may be individually different. Further, the numbers of the vertical grooves 17a, the openings 18a, and the radial passages 20a are not limited to eight sets, and can be appropriately increased or decreased. Further, the communication port 18 may extend in the circumferential direction of the central axis O so as to communicate with the plurality of vertical grooves 17a. In this case, the number of the vertical grooves 17a and the number of the radial passages 20a may be different from each other. Further, the number of the radial passages 20a may be one, and the opening/closing valve 21 may be provided at the other end of the radial passages 20a. May be connected (that is, the annular passage 23 is not provided). Note that, in FIGS. 1 and 2 and the like, for convenience, only one set of vertical grooves 17a, openings 18a, and radial passages 20a are denoted by reference numerals.
また、連通凹部17は、縦溝17aからなるものに限られない。例えば、連通凹部17は、縦溝17aと、中心軸線Oの全周に亘って延在する1個以上の環状の凹溝と、で構成されてもよい。また、連通凹部17は、筒壁11bの下端から連通口18まで延在するとともに中心軸線Oの全周に亘って延在する環状の凹部からなっていてもよい。
The communication recess 17 is not limited to the vertical groove 17a. For example, the communication recess 17 may include a vertical groove 17a and one or more annular recesses that extend around the entire circumference of the central axis O. The communication recess 17 may be an annular recess that extends from the lower end of the cylindrical wall 11b to the communication port 18 and extends over the entire circumference of the central axis O.
開閉弁21は、ノズルユニット5の内部に設けることが好ましいが、ノズルユニット5の外部に設けてもよい。また、開閉弁21は、電動式の調節弁により構成されており、図示しない制御手段によって開閉制御可能である。しかし、開閉弁21は、例えば空気圧式又は油圧式の調節弁等によって構成されてもよい。
The on-off valve 21 is preferably provided inside the nozzle unit 5, but may be provided outside the nozzle unit 5. The on-off valve 21 is composed of an electric control valve and can be opened/closed by a control means (not shown). However, the on-off valve 21 may be configured by, for example, a pneumatic or hydraulic type control valve or the like.
流体吸引源22は、例えば真空ポンプによって構成され、開閉弁21が開かれたときに円環状通路23及び連通路20から非圧縮性流体を吸引することができる。したがって、流体吸引源22は、シール体11が閉位置にあり、延伸ロッド16の下端がノズル先端7a及び筒壁11bと略面一の位置にあるときに、これらの下端に付着した非圧縮性流体を、連通凹部17、連通口18、連通路20及び円環状通路23を介して吸引し、非圧縮性流体が垂れ落ちることを抑制することができる。
The fluid suction source 22 is composed of, for example, a vacuum pump, and can suction the incompressible fluid from the annular passage 23 and the communication passage 20 when the opening/closing valve 21 is opened. Therefore, when the seal body 11 is in the closed position and the lower end of the stretching rod 16 is substantially flush with the nozzle tip 7a and the cylindrical wall 11b, the fluid suction source 22 adheres to these lower ends of the incompressible material. The fluid can be sucked through the communication recess 17, the communication port 18, the communication passage 20, and the annular passage 23, and the incompressible fluid can be prevented from dripping.
次に、このようなブロー成形装置1によりプリフォーム2をブロー成形する手順の一例を示す。
Next, an example of a procedure for blow-molding the preform 2 with such a blow-molding apparatus 1 will be shown.
まず、図1に示すように、シール体11が閉位置にありノズル7が閉じられた状態で、プリフォーム2が金型3に配置される。次いで、ノズルユニット5が下降してノズル先端7aがプリフォーム2の口部2aに挿入される。このとき、延伸ロッド16は、その下端がシール体11の筒壁11bの下端と面一に配置された原点位置にある。
First, as shown in FIG. 1, the preform 2 is placed in the mold 3 with the seal body 11 in the closed position and the nozzle 7 closed. Next, the nozzle unit 5 descends and the nozzle tip 7a is inserted into the mouth 2a of the preform 2. At this time, the extending rod 16 is at the origin position where the lower end thereof is flush with the lower end of the cylindrical wall 11b of the seal body 11.
次に、シール体11が開位置にまで移動することでノズル7が開かれる。ノズル7が開放されると、加圧流体供給源10から供給路8とノズル7とを介してプリフォーム2の内部に加圧された非圧縮性流体が供給され、プリフォーム2が当該非圧縮性流体によってブロー成形(液体ブロー成形)される。また、ブロー成形の際には、延伸ロッド16が下降することで、プリフォーム2は延伸ロッド16によって軸方向(縦方向)に延伸される。このような2軸延伸ブロー成形により、プリフォーム2は、図3に示すように、金型3のキャビティ4に沿った壜形状の容器Cに成形される。
Next, the nozzle 7 is opened by moving the seal body 11 to the open position. When the nozzle 7 is opened, the pressurized incompressible fluid is supplied from the pressurized fluid supply source 10 into the inside of the preform 2 through the supply passage 8 and the nozzle 7, and the preform 2 is incompressible. Blow molding (liquid blow molding) is performed with a sex fluid. Further, during the blow molding, the draw rod 16 descends so that the preform 2 is drawn by the draw rod 16 in the axial direction (longitudinal direction). By such biaxial stretch blow molding, the preform 2 is molded into a bottle-shaped container C along the cavity 4 of the mold 3, as shown in FIG.
ブロー成形が完了すると、シール体11が下降して閉位置となり、ノズル7が閉塞されて非圧縮性流体の供給が停止され、延伸ロッド16が、図4に2点鎖線で示すように、その下端がシール体11の筒壁11bの下端と面一に配置される位置、つまり原点位置にまで上昇する。そして、図4に示すように、ノズルユニット5が上昇してノズル先端7aが容器Cの口部Caから上方へ離脱する。なお、延伸ロッド16が原点位置にまで上昇するタイミングはノズル先端7aが容器Cの口部Caから離脱する前でも後でもよい。このとき、延伸ロッド16が上昇して容器Cの内部の非圧縮性流体から引き抜かれることにより、容器Cの内部に引き抜かれた延伸ロッド体積分のヘッドスペースが形成される。しかし、他の方法でヘッドスペースを形成してもよい。なお、ロッド16を2軸延伸用のロッドとしてではなく、ヘッドスペース形成用のロッドとして用いてもよい。
When the blow molding is completed, the seal body 11 descends to the closed position, the nozzle 7 is closed and the supply of the incompressible fluid is stopped, and the stretch rod 16 is moved to the closed position as shown by the two-dot chain line in FIG. The lower end moves up to a position where the lower end is flush with the lower end of the cylindrical wall 11b of the seal body 11, that is, the origin position. Then, as shown in FIG. 4, the nozzle unit 5 rises and the nozzle tip 7a is separated upward from the mouth Ca of the container C. The timing at which the stretching rod 16 moves up to the origin position may be before or after the nozzle tip 7a is separated from the mouth Ca of the container C. At this time, the stretching rod 16 rises and is withdrawn from the incompressible fluid inside the container C, so that a head space corresponding to the volume of the drawn rod is formed inside the container C. However, the headspace may be formed by other methods. The rod 16 may be used not as a rod for biaxial stretching but as a rod for forming a head space.
また、ブロー成形の完了後には、開閉弁21が開かれ、流体吸引源22が作動を開始し、ノズル先端7a、筒壁11b及び延伸ロッド16の下端に付着した非圧縮性流体が、図4に破線矢印で示すように、連通凹部17、連通口18、連通路20及び円環状通路23から吸引される。ブロー成形後に延伸ロッド16が上昇する際には、シール体11の内周面に設けた連通凹部17から延伸ロッド16の外周面に付着した非圧縮性流体を直接吸引することができるので、延伸ロッド16の外周面に付着した非圧縮性流体を効果的に吸引することができる。また、このとき、延伸ロッド16がシール体11に扱かれることにより、延伸ロッド16の外周面に付着した非圧縮性流体を連通凹部17の上端付近に溜めることができるので、この点からも、延伸ロッド16の外周面に付着した非圧縮性流体を効果的に吸引することができる。
Further, after the completion of blow molding, the on-off valve 21 is opened, the fluid suction source 22 starts to operate, and the incompressible fluid attached to the nozzle tip 7a, the cylinder wall 11b and the lower end of the stretching rod 16 is discharged as shown in FIG. As indicated by a dashed arrow, the suction is made from the communication recess 17, the communication port 18, the communication passage 20, and the annular passage 23. When the stretching rod 16 rises after blow molding, since the incompressible fluid adhering to the outer peripheral surface of the stretching rod 16 can be directly sucked from the communicating recess 17 provided on the inner peripheral surface of the seal body 11, the stretching is performed. The incompressible fluid attached to the outer peripheral surface of the rod 16 can be effectively sucked. Further, at this time, since the stretch rod 16 is handled by the seal body 11, the non-compressible fluid attached to the outer peripheral surface of the stretch rod 16 can be stored near the upper end of the communication recess 17, and from this point as well, The incompressible fluid attached to the outer peripheral surface of the stretching rod 16 can be effectively sucked.
このように、このブロー成形装置1では、シール体11の内周面に筒壁11bの下端から連通口18まで延在する連通凹部17を設けているので、ノズル先端7a、筒壁11b及び延伸ロッド16の下端に付着した非圧縮性流体のみならず、延伸ロッド16の外周面に付着した非圧縮性流体を連通凹部17によって効果的に吸引してノズル7からの非圧縮性流体の垂れ落ちを抑制することができ、もって、成形後の容器Cや金型3への非圧縮性流体の付着を抑制することができる。特に、このブロー成形装置1によれば、非圧縮性流体として、シャンプーや液体洗剤などの比較的粘度の高い液体を用いた場合であっても、当該液体の垂れ落ちを抑制し、且つ、サイクルタイムの増加を抑制して効率良くブロー成形を行うことができる。
As described above, in the blow molding apparatus 1, since the communication recess 17 extending from the lower end of the cylinder wall 11b to the communication port 18 is provided on the inner peripheral surface of the seal body 11, the nozzle tip 7a, the cylinder wall 11b, and the extension. Not only the incompressible fluid attached to the lower end of the rod 16 but also the incompressible fluid attached to the outer peripheral surface of the stretching rod 16 is effectively sucked by the communication recessed portion 17 to drip the incompressible fluid from the nozzle 7. Therefore, it is possible to prevent the incompressible fluid from adhering to the container C or the mold 3 after molding. In particular, according to the blow molding apparatus 1, even when a liquid having a relatively high viscosity such as shampoo or liquid detergent is used as the non-compressible fluid, the liquid is suppressed from dripping and the cycle is reduced. Blow molding can be efficiently performed while suppressing an increase in time.
また、ブロー成形が完了した後に、延伸ロッド16を、図4に実線で示すように、その下端が連通凹部17の上端と面一に配置される位置にまで上昇させ、この状態で、延伸ロッド16の下端に付着した非圧縮性流体を連通凹部17、連通口18及び連通路20を通じて吸引するようにしてもよい。なお、延伸ロッド16が当該位置にまで上昇するタイミングはノズル先端7aが容器Cの口部Caから離脱する前でも後でもよい。このようにすれば、延伸ロッド16の下端に付着した非圧縮性流体を効率的に吸引することができる。更には、このように延伸ロッド16の下端に付着した非圧縮性流体を吸引した後に、延伸ロッド16を原点位置にまで下降させ、この状態で、ノズル先端7a、筒壁11b及び延伸ロッド16の下端に付着した非圧縮性流体を連通凹部17、連通口18及び連通路20を通じて吸引するようにしてもよい。このようにすれば、非圧縮性流体のより効率的な吸引が可能となる。
Further, after the blow molding is completed, the stretch rod 16 is raised to a position where its lower end is flush with the upper end of the communication recess 17, as shown by the solid line in FIG. The incompressible fluid attached to the lower end of 16 may be sucked through the communication recess 17, the communication port 18, and the communication passage 20. The timing at which the stretching rod 16 is raised to the position may be before or after the nozzle tip 7a is separated from the mouth Ca of the container C. By doing so, the incompressible fluid attached to the lower end of the stretching rod 16 can be efficiently sucked. Further, after sucking the incompressible fluid attached to the lower end of the stretching rod 16 in this way, the stretching rod 16 is lowered to the origin position, and in this state, the nozzle tip 7a, the cylinder wall 11b and the stretching rod 16 are The incompressible fluid attached to the lower end may be sucked through the communication recess 17, the communication port 18, and the communication passage 20. By doing so, it is possible to more efficiently suck the incompressible fluid.
次に、ブロー成形装置1の変形例について説明する。
Next, a modification of the blow molding device 1 will be described.
図5(a)(b)に示すように、本変形例のブロー成形装置1は、ノズル7が、ノズル先端7aの下端に開口する8個の縦孔24と、ノズル7の内周面に設けられた中心軸線Oを中心とする円環状をなす3つの環状溝25と、を有している。なお、図5(a)(b)においては、便宜上、1つの縦孔24及び環状溝25にのみ符号を付している。また、図5(a)において、金型3及びプリフォーム2の図示を省略している。図5(a)(b)において、前述した実施形態で示した部分に対応する部分には同一の符号を付している。
As shown in FIGS. 5A and 5B, in the blow molding apparatus 1 of the present modification, the nozzle 7 has eight vertical holes 24 that open at the lower end of the nozzle tip 7 a and the inner peripheral surface of the nozzle 7. It has three annular grooves 25 which are provided in an annular shape centered on the central axis O provided. Note that, in FIGS. 5A and 5B, for convenience, only one vertical hole 24 and one annular groove 25 are denoted by reference numerals. Further, in FIG. 5A, illustration of the mold 3 and the preform 2 is omitted. In FIGS. 5A and 5B, parts corresponding to the parts shown in the above-described embodiment are designated by the same reference numerals.
各縦孔24は、上下方向に沿って延在しており、その上端において放射方向通路20aに開口している。3つの環状溝25は、軸方向に並べて設けられている。各環状溝25は、8個の縦孔24と交差しており、その交差部分にそれぞれ開口を形成している。なお、縦孔24の数は、放射方向通路の数に合わせて適宜増減が可能である。環状溝25の数は適宜増減が可能である。環状溝25を設けない構成としてもよい。その他の構成は、前述した実施形態の場合と同様である。
Each of the vertical holes 24 extends in the vertical direction and has an opening at the upper end thereof in the radial passage 20a. The three annular grooves 25 are arranged side by side in the axial direction. Each annular groove 25 intersects with eight vertical holes 24, and an opening is formed at each intersection. The number of the vertical holes 24 can be appropriately increased or decreased according to the number of radial passages. The number of annular grooves 25 can be appropriately increased or decreased. The annular groove 25 may not be provided. Other configurations are similar to those of the above-described embodiment.
このような構成によれば、連通凹部17だけでなく、ノズル7に設けた縦孔24及び環状溝25からも非圧縮性流体を吸引することができるので、ノズル先端7a、筒壁11b及び延伸ロッド16の下端に付着した非圧縮性流体を特に効果的に吸引することができる。
With such a configuration, the incompressible fluid can be sucked not only from the communication recess 17 but also from the vertical hole 24 and the annular groove 25 provided in the nozzle 7, so that the nozzle tip 7a, the cylinder wall 11b, and the extension. The incompressible fluid attached to the lower end of the rod 16 can be sucked particularly effectively.
次に、ブロー成形装置1の他の変形例について説明する。
Next, another modification of the blow molding apparatus 1 will be described.
図6(a)(b)に示すように、本変形例のブロー成形装置1は、筒壁11bの周方向に等間隔で設けられた上下方向に沿って延在する10個の縦溝17aからなる連通凹部17を有している。
As shown in FIGS. 6(a) and 6(b), the blow molding apparatus 1 of the present modified example has ten vertical grooves 17a extending in the up-down direction and provided at equal intervals in the circumferential direction of the cylindrical wall 11b. It has a communicating recessed part 17 composed of.
また、本変形例では、シール体11の外周面に、筒壁11bの下端から連通口18まで延在する凹状をなす外側連通凹部26が設けられている。外側連通凹部26は、筒壁11bの周方向に等間隔で設けられた上下方向に沿って延在する8個の外側縦溝26aからなっている。各外側縦溝26aは、全長(上下方向)に亘って横断面形状が径方向外側に開放されたU字形状をなしている。なお、各外側縦溝26aの横断面形状は、このようなU字形状に限らない。また、各外側縦溝26aは、上下方向に沿って延在するものに限らず、例えば、中心軸線Oを中心として螺旋状に延在するものであってもよい。8個の外側縦溝26aの相互間に位置する筒壁11bの外周面は、ノズル先端7aの内周面に対して間隔を空けて配置されていてもよいし、ノズル先端7aの内周面と接するように配置されていてもよい。各外側縦溝26aの下端は、筒壁11bの下端まで延在している。各外側縦溝26aの上端は、連通口18まで延在している。
Further, in the present modification, the outer peripheral surface of the seal body 11 is provided with an outer communication concave portion 26 having a concave shape extending from the lower end of the cylindrical wall 11b to the communication port 18. The outer communication recessed portion 26 is composed of eight outer vertical grooves 26a that are provided at equal intervals in the circumferential direction of the cylindrical wall 11b and that extend along the vertical direction. Each outer vertical groove 26a has a U-shaped cross-sectional shape that is open radially outward over the entire length (up and down direction). The lateral cross-sectional shape of each outer vertical groove 26a is not limited to such a U-shape. Further, each outer vertical groove 26a is not limited to one extending in the vertical direction, and may be one extending spirally around the central axis O, for example. The outer peripheral surface of the tubular wall 11b located between the eight outer vertical grooves 26a may be spaced apart from the inner peripheral surface of the nozzle tip 7a, or the inner peripheral surface of the nozzle tip 7a. It may be arranged so as to contact with. The lower end of each outer vertical groove 26a extends to the lower end of the cylindrical wall 11b. The upper end of each outer vertical groove 26a extends to the communication port 18.
連通口18は、シール体11の外周面に設けられ、外側縦溝26aの上端が接続された中心軸線Oを中心とする環状溝18bと、この環状溝18bに対して10個の縦溝17aの上端をそれぞれ連結する円筒内周面状の開口18aとからなっている。また、本変形例では、連通路20は1個の放射方向通路20aからなっている。放射方向通路20aの一端は環状溝18bに接続し、他端には開閉弁21が接続されている。
The communication port 18 is provided on the outer peripheral surface of the seal body 11, and has an annular groove 18b centered on the central axis O to which the upper ends of the outer longitudinal grooves 26a are connected, and ten longitudinal grooves 17a with respect to the annular groove 18b. And a cylindrical inner peripheral surface-shaped opening 18a connecting the upper ends of the respective. Further, in this modification, the communication passage 20 is composed of one radial passage 20a. One end of the radial passage 20a is connected to the annular groove 18b, and the on-off valve 21 is connected to the other end.
なお、図6(a)(b)においては、便宜上、1つの縦溝17a、開口18a及び外側縦溝26aにのみ符号を付している。また、図6(a)において、金型3及びプリフォーム2の図示を省略している。図6(a)(b)において、前述した実施形態で示した部分に対応する部分には同一の符号を付している。
6(a) and 6(b), for convenience, only one vertical groove 17a, the opening 18a, and the outer vertical groove 26a are denoted by reference numerals. Further, in FIG. 6A, illustration of the mold 3 and the preform 2 is omitted. In FIGS. 6A and 6B, parts corresponding to the parts shown in the above-described embodiment are designated by the same reference numerals.
なお、10組の縦溝17a及び開口18aは、周方向に等間隔で設けられていなくてもよい。8個の外側縦溝26aは、周方向に等間隔で設けられていなくてもよい。外側縦溝26aの横断面積は個々に異なっていてもよい。縦溝17a及び開口18aの数は、10組に限らず適宜増減が可能である。外側縦溝26aの数は、8個に限らず適宜増減が可能である。また、連通口18は、環状溝18bと開口18aで構成されるものに限らない。また、本変形例においても、各縦溝17aの形状は上述した種々の変更が可能である。また、連通凹部17は縦溝17aからなるものに限られず、上述した種々の変更が可能である。
Note that the 10 sets of vertical grooves 17a and openings 18a may not be provided at equal intervals in the circumferential direction. The eight outer vertical grooves 26a may not be provided at equal intervals in the circumferential direction. The cross-sectional area of the outer vertical groove 26a may be different. The number of the vertical grooves 17a and the openings 18a is not limited to 10 and can be increased or decreased as appropriate. The number of outer vertical grooves 26a is not limited to eight and can be increased or decreased as appropriate. Further, the communication port 18 is not limited to the one configured by the annular groove 18b and the opening 18a. Also in this modification, the shape of each vertical groove 17a can be changed in various ways as described above. The communication recess 17 is not limited to the vertical groove 17a, and various modifications described above are possible.
このような構成によれば、連通凹部17だけでなく、シール体11の外周面に設けた外側連通凹部26からも非圧縮性流体を吸引することができるので、ノズル先端7a、筒壁11b及び延伸ロッド16の下端に付着した非圧縮性流体を特に効果的に吸引することができる。
According to such a configuration, since the incompressible fluid can be sucked not only from the communication recess 17 but also from the outer communication recess 26 provided on the outer peripheral surface of the seal body 11, the nozzle tip 7a, the cylinder wall 11b, and The incompressible fluid attached to the lower end of the stretching rod 16 can be sucked particularly effectively.
本発明は前記の実施形態に限定されるものではなく、その要旨を逸脱しない範囲で種々変更可能であることはいうまでもない。
Needless to say, the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the invention.
例えば、前記の実施形態及びその種々の変形例では、ブロー成形装置1は、開閉弁21、連通路20及び連通口18を介して連通凹部17から非圧縮性流体を吸引可能な流体吸引源22を有している。しかし、ブロー成形装置1は、流体吸引源22に替えて又は加えて、開閉弁21、連通路20及び連通口18を介して連通凹部17(又は連通凹部17と外側連通凹部26)から非圧縮性流体を吹き飛ばす加圧された気体を供給可能な加圧気体供給源を有してもよい。加圧気体供給源は、例えばプランジャーポンプで構成することができる。このような構成によれば、ノズル先端7a、筒壁11b及びロッド16の下端に付着した非圧縮性流体のみならず、ロッド16の外周面に付着した非圧縮性流体も、連通凹部17から吹き飛ばしてそのまま容器Cの内部に落とすことができるので、ノズル7からの非圧縮性流体の垂れ落ちを抑制することができ、もって、成形後の容器Cや金型3への非圧縮性流体の付着を抑制することができる。
For example, in the above-described embodiment and various modifications thereof, the blow molding device 1 includes the fluid suction source 22 capable of sucking the incompressible fluid from the communication recess 17 via the opening/closing valve 21, the communication passage 20 and the communication port 18. have. However, in the blow molding device 1, instead of or in addition to the fluid suction source 22, the non-compression from the communication recess 17 (or the communication recess 17 and the outer communication recess 26) via the on-off valve 21, the communication passage 20 and the communication port 18. You may have a pressurized gas supply source which can supply the pressurized gas which blows off a sexual fluid. The pressurized gas supply source can be composed of, for example, a plunger pump. According to such a configuration, not only the incompressible fluid attached to the nozzle tip 7a, the cylinder wall 11b and the lower end of the rod 16 but also the incompressible fluid attached to the outer peripheral surface of the rod 16 is blown out from the communication recess 17. Since it can be dropped into the container C as it is, it is possible to prevent the incompressible fluid from dripping from the nozzle 7, so that the incompressible fluid adheres to the container C and the mold 3 after molding. Can be suppressed.
また、前記の実施形態及びその変形例では、ノズル先端7a及び筒壁11bは円筒状をなしているが、ノズル先端7a及び筒壁11bは、例えば多角形又は楕円等の断面形状を有する筒状をなしていてもよい。しかし、プリフォーム2の口部2aが円筒状をなしている場合は、ノズル先端7aの外周面は円筒状をなしていることが好ましい。また、筒壁11bの下端は、その外周縁から内周縁まで径方向内側に向けて上方へ傾斜する環状傾斜面を有していてもよい。例えば、筒壁11bの下端は、環状水平面と、この環状水平面の径方向内側に位置する環状傾斜面とからなっていてもよい。なお、この場合、ロッド16の下端が環状傾斜面の上端と一致する位置をロッド16の原点位置とすることができる。
Further, in the above-described embodiment and its modification, the nozzle tip 7a and the cylinder wall 11b have a cylindrical shape, but the nozzle tip 7a and the cylinder wall 11b have a cylindrical shape having a cross-sectional shape such as a polygon or an ellipse. May be done. However, when the mouth 2a of the preform 2 has a cylindrical shape, it is preferable that the outer peripheral surface of the nozzle tip 7a has a cylindrical shape. Further, the lower end of the cylindrical wall 11b may have an annular inclined surface that inclines upward from the outer peripheral edge to the inner peripheral edge inward in the radial direction. For example, the lower end of the cylindrical wall 11b may be composed of an annular horizontal surface and an annular inclined surface located radially inside the annular horizontal surface. In this case, the position where the lower end of the rod 16 matches the upper end of the annular inclined surface can be the origin position of the rod 16.
また、前記の実施形態及びその変形例では、ロッド16は、中実の円柱状をなしている。しかし、ロッド16は、例えば、その内部に、加圧流体供給源10に接続される流路を有していてもよい。この場合、ロッド16は、例えば、円筒状の外筒と、この外筒の下端を開閉可能なポペット弁状の開閉ロッドとで構成されてもよい。また、そのようなロッド16の内部の流路を通じて、ブロー成形前にプリフォーム2の内部に予め非圧縮性流体を充填するプレフィル工程を設けてもよい。また、ブロー成形後の容器Cの内部から、このロッド16の内部の流路を通じて、非圧縮性流体を加圧流体供給源10に向けて吸い戻すサックバック工程を設けてもよい。また、プレフィル工程において連通凹部17、連通口18、連通路20及び円環状通路23を通じてプリフォーム2の内部の空気を外部へ排出できるように、円環状通路23に開閉可能な空気の排出経路を設けてもよい。このようにロッド16に流路を設ける場合においても、ロッド16を2軸延伸用のロッドとして用いてもよいし、ロッド16を2軸延伸用のロッドとして用いなくてもよい。
Further, in the above-described embodiment and its modification, the rod 16 has a solid cylindrical shape. However, the rod 16 may have, for example, in its inside a flow path connected to the pressurized fluid supply source 10. In this case, the rod 16 may be composed of, for example, a cylindrical outer cylinder and a poppet valve-shaped opening/closing rod capable of opening and closing the lower end of the outer cylinder. In addition, a pre-filling step may be provided in which the inside of the preform 2 is filled with an incompressible fluid in advance before the blow molding through the flow path inside the rod 16. In addition, a suck back process may be provided in which the incompressible fluid is sucked back from the inside of the container C after blow molding through the flow path inside the rod 16 toward the pressurized fluid supply source 10. In addition, in the prefill process, an openable/closable air discharge path is provided in the annular passage 23 so that the air inside the preform 2 can be discharged to the outside through the communication recess 17, the communication port 18, the communication passage 20 and the annular passage 23. It may be provided. Even when the flow path is provided in the rod 16, the rod 16 may be used as a rod for biaxial stretching, or the rod 16 may not be used as a rod for biaxial stretching.
また、前記の実施形態及びその変形例では、筒壁11bは、シール体11が閉位置にあるときに筒壁11bの下端がノズル先端7aの下端と面一に配置されるように構成されている。しかし、筒壁11bは、非圧縮性流体の種類等に応じて適宜、シール体11が閉位置にあるときに筒壁11bの下端がノズル先端7aの下端より上方又は下方に配置されるように構成されてもよい。
Further, in the above-described embodiment and its modification, the cylindrical wall 11b is configured such that the lower end of the cylindrical wall 11b is flush with the lower end of the nozzle tip 7a when the seal body 11 is in the closed position. There is. However, the cylindrical wall 11b is arranged so that the lower end of the cylindrical wall 11b is arranged above or below the lower end of the nozzle tip 7a when the seal body 11 is in the closed position, depending on the type of incompressible fluid. It may be configured.
1 ブロー成形装置
2 プリフォーム
2a 口部
3 金型
4 キャビティ
5 ノズルユニット
6 本体ブロック
7 ノズル
7a ノズル先端
7b 挟持部
8 供給路
9 配管
10 加圧流体供給源
11 シール体
11a 大径部
11b 筒壁
12 傾斜面
15 閉塞面
16 ロッド
17 連通凹部
17a 縦溝
18 連通口
18a 開口
18b 環状溝
19 円環状凹部
20 連通路
20a 放射方向通路
21 開閉弁
22 流体吸引源
23 円環状通路
24 縦孔
25 環状溝
26 外側連通凹部
26a 外側縦溝
O 中心軸線
C 容器
Ca 口部 1 BlowMolding Device 2 Preform 2a Mouth 3 Mold 4 Cavity 5 Nozzle Unit 6 Main Block 7 Nozzle 7a Nozzle Tip 7b Clamping Part 8 Supply Channel 9 Piping 10 Pressurized Fluid Supply Source 11 Sealing Body 11a Large Diameter Section 11b Cylinder Wall 12 inclined surface 15 closed surface 16 rod 17 communication recess 17a vertical groove 18 communication port 18a opening 18b annular groove 19 circular annular recess 20 communication passage 20a radial passage 21 opening/closing valve 22 fluid suction source 23 circular passage 24 vertical hole 25 annular groove 26 Outer communication recessed part 26a Outer vertical groove O Central axis C Container Ca mouth
2 プリフォーム
2a 口部
3 金型
4 キャビティ
5 ノズルユニット
6 本体ブロック
7 ノズル
7a ノズル先端
7b 挟持部
8 供給路
9 配管
10 加圧流体供給源
11 シール体
11a 大径部
11b 筒壁
12 傾斜面
15 閉塞面
16 ロッド
17 連通凹部
17a 縦溝
18 連通口
18a 開口
18b 環状溝
19 円環状凹部
20 連通路
20a 放射方向通路
21 開閉弁
22 流体吸引源
23 円環状通路
24 縦孔
25 環状溝
26 外側連通凹部
26a 外側縦溝
O 中心軸線
C 容器
Ca 口部 1 Blow
Claims (4)
- 筒状のノズルと、
前記ノズルに加圧した非圧縮性流体を供給可能な加圧流体供給源と、
前記ノズルを閉塞する閉位置と前記ノズルを開放する開位置との間で上下方向に移動可能な筒状のシール体と、
前記シール体の内周面と対向する外周面を有するとともに上下方向に移動可能なロッドとを備え、
前記シール体は、該シール体が前記閉位置にあるときに前記ノズルと対向する外周面を有する筒壁を備え、
前記シール体の内周面には、前記筒壁の下端から前記筒壁の外周面に開口する連通口まで延在する凹状をなす連通凹部が設けられており、
前記ノズルには、前記シール体が前記閉位置にあるときに前記連通口と連通する連通路が設けられており、
前記連通路及び前記連通口を通じて前記連通凹部から前記非圧縮性流体を吸引可能な流体吸引源と、前記連通路及び前記連通口を通じて前記連通凹部から前記非圧縮性流体を吹き飛ばす加圧された気体を供給可能な加圧気体供給源との少なくとも一方をさらに備える、ブロー成形装置。 A cylindrical nozzle,
A pressurized fluid supply source capable of supplying pressurized incompressible fluid to the nozzle;
A tubular seal body that is vertically movable between a closed position that closes the nozzle and an open position that opens the nozzle;
A rod that has an outer peripheral surface facing the inner peripheral surface of the seal body and is movable in the vertical direction,
The seal body includes a cylindrical wall having an outer peripheral surface facing the nozzle when the seal body is in the closed position,
The inner peripheral surface of the seal body is provided with a communication recessed recess that extends from the lower end of the cylindrical wall to a communication opening that opens to the outer peripheral surface of the cylindrical wall,
The nozzle is provided with a communication passage that communicates with the communication port when the seal body is in the closed position,
A fluid suction source capable of sucking the incompressible fluid from the communication recess through the communication passage and the communication port, and a pressurized gas that blows off the incompressible fluid from the communication recess through the communication passage and the communication port. A blow molding apparatus further comprising at least one of a pressurized gas supply source capable of supplying the gas. - 前記連通凹部が、前記筒壁の周方向に等間隔で設けられた上下方向に沿って延在する複数の縦溝で構成されており、
前記複数の縦溝の相互間に位置する前記筒壁の内周面が、前記ロッドの前記外周面と接する、請求項1に記載のブロー成形装置。 The communication recess is composed of a plurality of vertical grooves extending in the up-down direction provided at equal intervals in the circumferential direction of the cylindrical wall,
The blow molding device according to claim 1, wherein an inner peripheral surface of the cylindrical wall located between the plurality of vertical grooves is in contact with the outer peripheral surface of the rod. - 前記シール体の外周面には、前記筒壁の下端から前記連通口まで延在する凹状をなす外側連通凹部が設けられている、請求項1又は2に記載のブロー成形装置。 The blow molding device according to claim 1 or 2, wherein the outer peripheral surface of the seal body is provided with an outer communication recess that is a recess extending from the lower end of the cylindrical wall to the communication port.
- 前記外側連通凹部が、前記筒壁の周方向に等間隔で設けられた上下方向に沿って延在する複数の外側縦溝で構成されている、請求項3に記載のブロー成形装置。 The blow molding device according to claim 3, wherein the outer communication recesses are formed of a plurality of outer vertical grooves that extend along the up-down direction and that are provided at equal intervals in the circumferential direction of the cylindrical wall.
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JP2013208834A (en) | 2012-03-30 | 2013-10-10 | Yoshino Kogyosho Co Ltd | Blow-molding device, and method for producing synthetic resin container |
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