WO2020171196A1 - Coating composition and coated article - Google Patents
Coating composition and coated article Download PDFInfo
- Publication number
- WO2020171196A1 WO2020171196A1 PCT/JP2020/006986 JP2020006986W WO2020171196A1 WO 2020171196 A1 WO2020171196 A1 WO 2020171196A1 JP 2020006986 W JP2020006986 W JP 2020006986W WO 2020171196 A1 WO2020171196 A1 WO 2020171196A1
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- WO
- WIPO (PCT)
- Prior art keywords
- coating composition
- solid lubricant
- fluororubber
- coating
- present disclosure
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D127/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
- C09D127/02—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D127/12—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D115/00—Coating compositions based on rubber derivatives
- C09D115/02—Rubber derivatives containing halogen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
Definitions
- the present disclosure relates to coating compositions and coated articles.
- Patent Document 1 discloses a non-adhesive treatment layer formed from a non-adhesive treatment coating composition containing a fluororesin (solid lubricant), fluororubber, an amino group-containing silane coupling agent and water on a fluororubber layer. Is provided.
- the present disclosure includes a fluororubber, a vulcanizing agent, a solid lubricant and an organic solvent,
- the solid lubricant includes a solid lubricant (A) and a solid lubricant (B) different from the solid lubricant (A), and relates to a coating composition.
- the solid lubricant (A) is preferably a fluororesin.
- the solid lubricant (B) is preferably at least one selected from the group consisting of graphite, molybdenum disulfide, tungsten disulfide, graphite fluoride and boron nitride.
- the mass ratio of the fluororubber to the solid lubricant is preferably 20/80 to 80/20.
- the mass ratio of the solid lubricant (A) and the solid lubricant (B) is preferably 50/50 to 90/10.
- the coating composition is preferably a non-adhesive treatment coating composition.
- the coating composition is preferably a coating composition for non-stick treatment of an elastomer layer.
- the present disclosure includes a metal plate, An elastomer layer provided on one side or both sides of the metal plate, It also relates to a coated article having a coating film formed from the coating composition of the present disclosure, which is provided on the elastomer layer.
- the elastomer layer is preferably a fluororubber layer.
- the coated article is preferably a fluororubber coated gasket material.
- a coating composition that gives a coating film excellent in non-adhesiveness and scratch resistance, and a coated article provided with such a coating film.
- the present disclosure includes a fluororubber, a vulcanizing agent, a solid lubricant and an organic solvent, and the solid lubricant is a solid lubricant (A) and a solid lubricant (B) different from the solid lubricant (A).
- a coating composition comprising: Since the coating composition of the present disclosure contains the above-mentioned components, it can provide a coating film having excellent non-adhesiveness and scratch resistance. Examples of the non-adhesiveness include, for example, non-adhesiveness between the coating films during production or storage of the coating film formed from the coating composition of the present disclosure, and a coating film formed from the coating composition of the present disclosure. The non-adhesiveness to other materials (press dies etc.) that come into contact with the surface of the coating film at the time of production or use of.
- the coating composition of the present disclosure is also excellent in coating stability.
- fluororubber examples include vinylidene fluoride [VdF] fluorororubber, tetrafluoroethylene [TFE]/propylene [Pr] fluorororubber, TFE/Pr/VdF fluororubber, ethylene [Et]/hexafluoropropylene [HFP]. ] Fluorine rubber, Et/HFP/VdF type fluorinated rubber, Et/HFP/TFE type fluorinated rubber, fluorosilicone type fluorinated rubber, fluorophosphazene type fluorinated rubber and the like. Of these, VdF fluororubber is preferable.
- the fluororubber may be used alone or in combination of two or more.
- VdF fluororubber examples include VdF/HFP copolymer, VdF/TFE/HFP copolymer, VdF/chlorotrifluoroethylene [CTFE] copolymer, VdF/CTFE/TFE copolymer, VdF/perfluoro.
- CTFE chlorotrifluoroethylene
- vulcanizing agent examples include amine vulcanizing agents, polyol vulcanizing agents (polyhydroxy aromatic compounds, peroxide vulcanizing agents, etc., among which polyol vulcanizing agents are preferable.
- polyol vulcanizing agent a vulcanizing agent usually used for polyol vulcanizing fluorororubber can be used.
- examples of the above-mentioned polyol vulcanizing agent include compounds having at least two hydroxyl groups, particularly phenolic hydroxyl groups, in the molecule and having vulcanization performance, and this compound may be a polymer compound.
- polyol vulcanizing agent among others, phenol derivatives such as bisphenol A, bisphenol AF, hydroquinone and salts thereof; polyhydroxy compounds having two or more enol type hydroxyl groups in the molecule such as phenol resin and salts thereof; A compound represented by the formula: R f 1 (CH 2 OH) 2 (R f 1 represents a perfluoroalkyl polyether group) and the like are preferable.
- phenol derivatives such as bisphenol A, bisphenol AF, hydroquinone and salts thereof
- polyhydroxy compounds having two or more enol type hydroxyl groups in the molecule such as phenol resin and salts thereof
- a compound represented by the formula: R f 1 (CH 2 OH) 2 (R f 1 represents a perfluoroalkyl polyether group) and the like are preferable.
- any commercially available polyol-based vulcanizing agent for fluororubber can be used.
- the polyol vulcanizing agent may be used alone or in
- a vulcanization aid may be used to accelerate vulcanization.
- the vulcanization aid include alkyl and aralkyl quaternary ammonium salts; quaternary ammonium salts such as quaternary 1,8-diaza-bicyclo[5.4.0]-7-undecenium salt; tertiary amines.
- a quaternary phosphonium salt and the like can be mentioned.
- the addition amounts of the vulcanizing agent and the vulcanization aid can be appropriately selected according to the type and amount of the fluororubber used, and are not particularly limited. Also, two or more of the above may be used in combination.
- the coating composition of the present disclosure includes, as the solid lubricant, a solid lubricant (A) and a solid lubricant (B) different from the solid lubricant (A).
- solid lubricants examples include fluororesin, graphite, molybdenum disulfide, tungsten disulfide, graphite fluoride, and boron nitride. Can be used in combination.
- the solid lubricant (A) is preferably a fluororesin.
- fluororesin examples include polytetrafluoroethylene [PTFE], tetrafluoroethylene [TFE]/hexafluoropropylene [HFP] copolymer [FEP], TFE/perfluoro(alkyl vinyl ether) [PAVE] copolymer.
- PFA polytetrafluoroethylene
- TFE tetrafluoroethylene
- HFP hexafluoropropylene
- FEP TFE/perfluoro(alkyl vinyl ether)
- PAVE perfluoro(alkyl vinyl ether) copolymer.
- PFA polychlorotrifluoroethylene
- PCTFE polychlorotrifluoroethylene
- CTFE chlorotrifluoroethylene
- ETFE Polyvinylidene fluoride
- PVDF Polyvinylidene fluoride
- the solid lubricant (B) is preferably at least one selected from the group consisting of graphite, molybdenum disulfide, tungsten disulfide, graphite fluoride and boron nitride, and from the group consisting of graphite and molybdenum disulfide. More preferably, it is at least one selected, and it is even more preferably graphite.
- the mass ratio (A/B) of the solid lubricant (A) to the solid lubricant (B) is preferably 50/50 to 90/10, and 55/45 to 85/15. It is more preferably 60/40 to 80/20, still more preferably 65/45 to 80/20.
- the solid lubricant preferably has an average particle diameter of 0.1 to 10 ⁇ m, more preferably has a lower limit of 0.15 ⁇ m, and more preferably has an upper limit of 5 ⁇ m in order to stably retain the solid lubricant in the coating film.
- the average particle size is a value measured by CAPA700 (centrifugal sedimentation type particle size distribution measuring device) manufactured by Horiba Ltd.
- the mass ratio of the fluororubber to the solid lubricant is preferably 20/80 to 80/20, more preferably 25/75 to 75/25, and 30 It is more preferably /70 to 70/30.
- the organic solvent is not particularly limited, and examples thereof include ketones such as methyl ethyl ketone [MEK], methyl isobutyl ketone [MIBK], diisobutyl ketone [DIBK], diacetone alcohol, cyclohexanone, and isophorone, and esters such as butyl acetate and isopentyl acetate. It is possible to use ethers such as diethylene glycol dimethyl ether, hydrocarbons such as toluene and xylene, and amides such as N,N-dimethylacetamide and N-methyl-2-pyrrolidone.
- the coating composition of the present disclosure may use only one type of the above organic solvent, or may use two or more types of organic solvents. The blending amount of the organic solvent can be appropriately adjusted according to the type of fluororubber blended in the coating composition.
- the coating composition of the present disclosure contains the above organic solvent, it can be a solvent-based coating composition. Therefore, unlike a water-based paint using water as a solvent, it is not necessary to use a surfactant as a dispersant, and it is possible to prevent deterioration of coating film physical properties due to the surfactant remaining in the coating film. .. Further, it is superior in paint stability as compared with water-based paint.
- the coating composition of the present disclosure may include a stabilizer in addition to the above-mentioned fluororubber, vulcanizing agent, solid lubricant and organic solvent.
- a stabilizer include orthoformate ester, orthocarbonate ester, cyclic orthoester, lactone acetal, trimethyl orthoformate ester, triethyl orthoformate ester, trimethyl orthoacetate ester, triethyl orthoacetate ester, trimethyl orthocarbonate ester, and triethyl orthocarbonate ester.
- Orthoesters such as tetramethyl orthocarbonate, tetraethyl orthocarbonate; organic acids such as monocarboxylic acids (formic acid, acetic acid, propionic acid, etc.) and dicarboxylic acids (oxalic acid, malonic acid, succinic acid, etc.), etc. be able to.
- the coating composition of the present disclosure may use only one of the above stabilizers, or may use two or more types of stabilizers.
- various additives such as a filler, a colorant, a defoaming agent, and a surface conditioner can be added to the coating composition of the present disclosure.
- the filler include carbon black, white carbon, calcium carbonate, barium sulfate, talc, calcium silicate and the like. Of these, carbon black is preferred.
- the colorant include inorganic pigments and complex oxide pigments.
- the above defoaming agent include a silicone defoaming agent and a polymer defoaming agent.
- the surface modifier include siloxane compounds, acrylic copolymers, methacrylic copolymers and the like.
- a coating film can be formed by applying the coating composition of the present disclosure to an object to be coated and drying.
- the coating composition can be applied by known coating methods such as brush coating, spray coating, dip coating, flow coating, dispenser coating, and screen coating.
- curing may be performed if necessary.
- the curing may be carried out layer by layer or collectively for a plurality of layers. Further, the curing may be performed simultaneously with the drying.
- the drying and curing conditions can be appropriately set according to the type of the coating composition of the present disclosure and the object to be coated.
- the coating composition of the present disclosure provides a coating film excellent in non-adhesiveness and scratch resistance, and thus can be suitably used as a non-adhesive treatment coating composition.
- the object to be treated is an elastomer layer, non-adhesiveness and scratch resistance are more remarkably exhibited, and therefore, it can be particularly suitably used as a coating composition for non-adhesive treatment of an elastomer layer.
- the elastomer layer is preferably a coating film of a coating composition containing an elastomer.
- IR ethylene- ⁇ -olefin rubber, ethylene- ⁇ -olefin-non-conjugated diene rubber, chlorinated polyolefin rubber, chlorosulfonated polyolefin rubber, acrylic rubber, ethylene-based acrylic rubber, epichlorohydrin rubber, silicone rubber, butyl rubber (IIR) , Ethylene-vinyl ester rubber, ethylene-methacrylate rubber and the like. Of these, fluororubber is preferable.
- fluororubber examples include vinylidene fluoride [VdF] fluorororubber, tetrafluoroethylene [TFE]/propylene [Pr] fluorororubber, TFE/Pr/VdF fluororubber, ethylene [Et]/hexafluoropropylene [HFP]. ] Fluorine rubber, Et/HFP/VdF type fluorinated rubber, Et/HFP/TFE type fluorinated rubber, fluorosilicone type fluorinated rubber, fluorophosphazene type fluorinated rubber and the like. Of these, VdF fluororubber is preferable.
- the fluororubber may be used alone or in combination of two or more.
- VdF fluororubber examples include VdF/HFP copolymer, VdF/TFE/HFP copolymer, VdF/chlorotrifluoroethylene [CTFE] copolymer, VdF/CTFE/TFE copolymer, VdF/perfluoro.
- CTFE chlorotrifluoroethylene
- the present disclosure has a metal plate, an elastomer layer provided on one side or both sides of the metal plate, and a coating film formed from the above-described coating composition of the present disclosure provided on the elastomer layer. It also relates to a coated article characterized by the above. Since the coated article of the present disclosure has a coating film formed from the coating composition of the present disclosure, it is excellent in non-tackiness and scratch resistance.
- the metal plate examples include a plate made of iron; stainless steel; aluminum; copper; brass; titanium; galvanized, aluminum-plated steel plate, or the like. Of these, a stainless plate and an aluminum plate are preferable.
- the elastomers exemplified for the elastomer layer that can be treated with the coating composition of the present disclosure described above can be used, and among them, fluororubber is preferable.
- the elastomer layer is preferably a coating film of a coating composition containing the elastomer.
- the elastomer layer preferably has a thickness of 5 to 50 ⁇ m, more preferably 10 to 30 ⁇ m.
- the elastomer layer is provided on one side or both sides of the metal plate.
- the elastomer layer may be provided directly on the metal plate, or may be provided via another layer such as a primer layer.
- the coating film formed from the coating composition of the present disclosure is provided on the elastomer layer.
- the coating film may be provided directly on the elastomer layer or may be provided via another layer, but the non-adhesiveness and the scratch resistance are more remarkably exhibited. It is preferably provided directly on the elastomer layer.
- the coating film preferably has a thickness of 0.5 ⁇ m or more and less than 10 ⁇ m, more preferably 1 to 5 ⁇ m.
- the coating film On the coating film, further other layers may be provided, but in the point that non-adhesiveness and scratch resistance are more significantly exhibited, no other layer is provided on the coating film. That is, it is preferable that the coating film is the outermost surface of the coated article.
- the coated article of the present disclosure includes, for example, applying the coating composition containing the elastomer on the metal plate, and drying the coating composition obtained by applying the coating composition of the present disclosure on a coating film obtained by drying. Can be manufactured. After coating and drying the coating composition forming each layer, curing may be carried out if necessary. The curing may be carried out layer by layer or collectively for a plurality of layers. Further, the curing may be performed simultaneously with the drying. Drying and curing conditions can be appropriately set according to the type of the coating composition and the elastomer layer of the present disclosure.
- the coating composition and coated article of the present disclosure can be used in fields requiring non-adhesiveness, scratch resistance and the like.
- Sealing materials for plant gaskets, engine gaskets, etc. chemical-resistant tubes, fuel hoses, fluid transport members for chemicals such as joints; rolls for office automation equipment such as copiers, printers, facsimiles (eg, fixing rolls, pressure rolls)
- it can be used for a conveyor belt and the like, and above all, it can be preferably used for a gasket.
- the coated article of the present disclosure is a fluororubber coated gasket material.
- Example 1 As a fluororubber, vinylidene fluoride/tetrafluoroethylene/hexafluoropropylene copolymer (fluorine concentration: 68% by mass) is used for 100 parts by mass of solid content of an elastomer, and 37.5 parts by mass of graphite and fluororesin (polytetrafluoro). 112.5 parts by mass of ethylene [PTFE] and 5 parts by mass of the acid acceptor were kneaded with an open roll to prepare a compound. This compound was mixed with 700 parts by mass of methyl ethyl ketone as an organic solvent to obtain a compound solution.
- PTFE ethylene
- a polyol-based vulcanizing agent and 0.5 part by mass of a vulcanization aid are dissolved in a mixed solvent composed of 200 parts by mass of methyl ethyl ketone as an organic solvent and 5 parts by mass of ethanol, and a stabilizer is added therein.
- a mixed solvent composed of 200 parts by mass of methyl ethyl ketone as an organic solvent and 5 parts by mass of ethanol, and a stabilizer is added therein.
- 2 parts by mass of the orthoacetic acid ester compound and 2 parts by mass of the organic acid were added.
- This solution was mixed with the previously prepared compound solution with a disper to obtain a non-adhesive treatment coating composition.
- Examples 2 and 6 A coating composition for non-adhesive treatment was obtained in the same manner as in Example 1 except that the compounding amounts of fluororubber, fluororesin and graphite were changed as shown in Table 1 and that carbon black was compounded.
- Examples 3-5 A non-adhesive treatment coating composition was obtained in the same manner as in Example 1 except that the compounding amounts of fluororubber, fluororesin and graphite were changed as shown in Table 1.
- Examples 7-10 A non-stick treatment coating composition was obtained in the same manner as in Example 1 except that graphite was changed as shown in Table 1.
- Comparative Example 1 A coating composition for non-adhesive treatment was obtained in the same manner as in Example 1 except that the compounding amounts of fluororubber, fluororesin and graphite were changed as shown in Table 1.
- Comparative example 2 100 parts by mass of an aqueous dispersion of fluororubber (vinylidene fluoride/tetrafluoroethylene/hexafluoropropylene copolymer) (60% by mass of fluororubber content), an aqueous dispersion of a fluororesin (polytetrafluoroethylene [PTFE]) (Fluorine resin content 60% by mass) 100 parts by mass, 6 parts by mass of amino group-containing silane coupling agent, and 3800 parts by mass of water were mixed to obtain a non-adhesive treatment coating composition.
- fluororubber vinylene fluoride/tetrafluoroethylene/hexafluoropropylene copolymer
- PTFE polytetrafluoroethylene
- ⁇ Preparation of test piece (painted article)> A fluororubber coating (diisobutyl ketone solution of VdF/HFP copolymer) was applied to an aluminum plate that had been washed with acetone in advance with a flow coater, dried at 100°C for 30 minutes, and then baked at 200°C for 30 minutes. Thus, a coated plate having a rubber layer thickness of 25 ⁇ m was obtained.
- the coated plate obtained above is dip coated at room temperature with the coating composition for non-adhesive treatment obtained in Examples and Comparative Examples, followed by drying at 80 to 100° C. for 5 minutes, and then at 200° C. for 5 minutes. After baking for 1 minute, a test piece (painted article) having a non-adhesive treated layer having a thickness of 1 ⁇ m was obtained.
- ⁇ Scratch resistance> The HEIDON tester was used to measure the scratch generation load of the coating film of the test piece, and the load was evaluated according to the following criteria. ⁇ : 80g or more ⁇ : 60 to 70g X: 40 to 50 g
- ⁇ Paint stability> The coating compositions for non-adhesive treatment obtained in Examples and Comparative Examples were redispersed after being stored at 25° C. for 24 hours, filtered with a 100 mesh wire mesh, the concentration of the filtration residue was measured, and evaluated according to the following criteria. ⁇ : Less than 1% by mass ⁇ : 2 to 4% by mass X: 5 mass% or more
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Abstract
Description
上記固体潤滑剤は、固体潤滑剤(A)と、上記固体潤滑剤(A)とは異なる固体潤滑剤(B)とを含むことを特徴とする塗料組成物に関する。 The present disclosure includes a fluororubber, a vulcanizing agent, a solid lubricant and an organic solvent,
The solid lubricant includes a solid lubricant (A) and a solid lubricant (B) different from the solid lubricant (A), and relates to a coating composition.
上記金属板の片面又は両面に設けられたエラストマー層と、
上記エラストマー層の上に設けられた、本開示の塗料組成物から形成された塗膜と
を有することを特徴とする塗装物品にも関する。 The present disclosure includes a metal plate,
An elastomer layer provided on one side or both sides of the metal plate,
It also relates to a coated article having a coating film formed from the coating composition of the present disclosure, which is provided on the elastomer layer.
本開示は、フッ素ゴム、加硫剤、固体潤滑剤及び有機溶剤を含み、上記固体潤滑剤は、固体潤滑剤(A)と、上記固体潤滑剤(A)とは異なる固体潤滑剤(B)とを含むことを特徴とする塗料組成物に関する。
本開示の塗料組成物は、上記成分を含むので、非粘着性及び耐引掻き傷性に優れる塗膜を与えることができる。
上記非粘着性としては、例えば、本開示の塗料組成物から形成される塗膜の製造又は保管時における、当該塗膜同士の非粘着性や、本開示の塗料組成物から形成される塗膜の製造又は使用時における、当該塗膜の表面と接触する他の材料(プレス金型等)に対する非粘着性が挙げられる。
本開示の塗料組成物は、また、塗料安定性にも優れる。 The present disclosure will be specifically described below.
The present disclosure includes a fluororubber, a vulcanizing agent, a solid lubricant and an organic solvent, and the solid lubricant is a solid lubricant (A) and a solid lubricant (B) different from the solid lubricant (A). And a coating composition comprising:
Since the coating composition of the present disclosure contains the above-mentioned components, it can provide a coating film having excellent non-adhesiveness and scratch resistance.
Examples of the non-adhesiveness include, for example, non-adhesiveness between the coating films during production or storage of the coating film formed from the coating composition of the present disclosure, and a coating film formed from the coating composition of the present disclosure. The non-adhesiveness to other materials (press dies etc.) that come into contact with the surface of the coating film at the time of production or use of.
The coating composition of the present disclosure is also excellent in coating stability.
上記フッ素ゴムは、1種又は2種以上を用いることができる。 Examples of the fluororubber include vinylidene fluoride [VdF] fluororubber, tetrafluoroethylene [TFE]/propylene [Pr] fluororubber, TFE/Pr/VdF fluororubber, ethylene [Et]/hexafluoropropylene [HFP]. ] Fluorine rubber, Et/HFP/VdF type fluorinated rubber, Et/HFP/TFE type fluorinated rubber, fluorosilicone type fluorinated rubber, fluorophosphazene type fluorinated rubber and the like. Of these, VdF fluororubber is preferable.
The fluororubber may be used alone or in combination of two or more.
式(1):
CH2=CFRf (1)
(式中、Rfは炭素数1~12の直鎖状又は分岐状のフルオロアルキル基) Examples of the VdF fluororubber include VdF/HFP copolymer, VdF/TFE/HFP copolymer, VdF/chlorotrifluoroethylene [CTFE] copolymer, VdF/CTFE/TFE copolymer, VdF/perfluoro. (Alkyl vinyl ether) [PAVE] copolymer, VdF/TFE/PAVE copolymer, VdF/HFP/PAVE copolymer, VdF/HFP/TFE/PAVE copolymer, VdF/TFE/Pr copolymer, VdF /Et/HFP copolymer, VdF/fluorine-containing monomer copolymer represented by the formula (1), and the like.
Formula (1):
CH 2 =CFRf (1)
(In the formula, Rf is a linear or branched fluoroalkyl group having 1 to 12 carbon atoms)
上記ポリオール加硫剤としては、上記以外にも、フッ素ゴム用ポリオール系加硫剤として市販されているものはいずれも使用することができる。
上記ポリオール加硫剤は、1種又は2種以上を用いることができる。 As the above-mentioned polyol vulcanizing agent, among others, phenol derivatives such as bisphenol A, bisphenol AF, hydroquinone and salts thereof; polyhydroxy compounds having two or more enol type hydroxyl groups in the molecule such as phenol resin and salts thereof; A compound represented by the formula: R f 1 (CH 2 OH) 2 (R f 1 represents a perfluoroalkyl polyether group) and the like are preferable.
As the above-mentioned polyol vulcanizing agent, in addition to the above, any commercially available polyol-based vulcanizing agent for fluororubber can be used.
The polyol vulcanizing agent may be used alone or in combination of two or more.
本明細書において、平均粒径は、堀場製作所製CAPA700(遠心沈降式粒度分布測定装置)にて測定した値である。 The solid lubricant preferably has an average particle diameter of 0.1 to 10 μm, more preferably has a lower limit of 0.15 μm, and more preferably has an upper limit of 5 μm in order to stably retain the solid lubricant in the coating film.
In the present specification, the average particle size is a value measured by CAPA700 (centrifugal sedimentation type particle size distribution measuring device) manufactured by Horiba Ltd.
上記充填材としては、カーボンブラック、ホワイトカーボン、炭酸カルシウム、硫酸バリウム、タルク、珪酸カルシウム等が例示できる。なかでもカーボンブラックが好ましい。
上記着色剤としては、無機顔料、複合酸化物顔料等が例示できる。
上記消泡剤としてはシリコン系消泡剤、ポリマー系消泡剤等が例示できる。
上記表面調整剤としてはシロキサン化合物、アクリル系共重合物、メタクリル系共重合物等が例示できる。 In addition to the above components, various additives such as a filler, a colorant, a defoaming agent, and a surface conditioner can be added to the coating composition of the present disclosure.
Examples of the filler include carbon black, white carbon, calcium carbonate, barium sulfate, talc, calcium silicate and the like. Of these, carbon black is preferred.
Examples of the colorant include inorganic pigments and complex oxide pigments.
Examples of the above defoaming agent include a silicone defoaming agent and a polymer defoaming agent.
Examples of the surface modifier include siloxane compounds, acrylic copolymers, methacrylic copolymers and the like.
乾燥及び硬化の条件は、本開示の塗料組成物及び塗布対象物の種類等に応じて適宜設定することができる。 After the application and drying, curing may be performed if necessary. The curing may be carried out layer by layer or collectively for a plurality of layers. Further, the curing may be performed simultaneously with the drying.
The drying and curing conditions can be appropriately set according to the type of the coating composition of the present disclosure and the object to be coated.
上記フッ素ゴムは、1種又は2種以上を用いることができる。 Examples of the fluororubber include vinylidene fluoride [VdF] fluororubber, tetrafluoroethylene [TFE]/propylene [Pr] fluororubber, TFE/Pr/VdF fluororubber, ethylene [Et]/hexafluoropropylene [HFP]. ] Fluorine rubber, Et/HFP/VdF type fluorinated rubber, Et/HFP/TFE type fluorinated rubber, fluorosilicone type fluorinated rubber, fluorophosphazene type fluorinated rubber and the like. Of these, VdF fluororubber is preferable.
The fluororubber may be used alone or in combination of two or more.
式(1):
CH2=CFRf (1)
(式中、Rfは炭素数1~12の直鎖状又は分岐状のフルオロアルキル基) Examples of the VdF fluororubber include VdF/HFP copolymer, VdF/TFE/HFP copolymer, VdF/chlorotrifluoroethylene [CTFE] copolymer, VdF/CTFE/TFE copolymer, VdF/perfluoro. (Alkyl vinyl ether) [PAVE] copolymer, VdF/TFE/PAVE copolymer, VdF/HFP/PAVE copolymer, VdF/HFP/TFE/PAVE copolymer, VdF/TFE/Pr copolymer, VdF /Et/HFP copolymer, VdF/fluorine-containing monomer copolymer represented by the formula (1), and the like.
Formula (1):
CH 2 =CFRf (1)
(In the formula, Rf is a linear or branched fluoroalkyl group having 1 to 12 carbon atoms)
本開示の塗装物品は、本開示の塗料組成物から形成された塗膜を有するので、非粘着性及び耐引掻き傷性に優れる。 The present disclosure has a metal plate, an elastomer layer provided on one side or both sides of the metal plate, and a coating film formed from the above-described coating composition of the present disclosure provided on the elastomer layer. It also relates to a coated article characterized by the above.
Since the coated article of the present disclosure has a coating film formed from the coating composition of the present disclosure, it is excellent in non-tackiness and scratch resistance.
各層を形成する塗料組成物を塗布・乾燥した後、必要に応じて硬化を行ってもよい。上記硬化は、一層ごとに行ってもよく、複数の層についてまとめて行ってもよい。また、上記硬化を、上記乾燥と同時に行ってもよい。
乾燥及び硬化の条件は、本開示の塗料組成物及びエラストマー層の種類等に応じて適宜設定することができる。 The coated article of the present disclosure includes, for example, applying the coating composition containing the elastomer on the metal plate, and drying the coating composition obtained by applying the coating composition of the present disclosure on a coating film obtained by drying. Can be manufactured.
After coating and drying the coating composition forming each layer, curing may be carried out if necessary. The curing may be carried out layer by layer or collectively for a plurality of layers. Further, the curing may be performed simultaneously with the drying.
Drying and curing conditions can be appropriately set according to the type of the coating composition and the elastomer layer of the present disclosure.
実施例1
フッ素ゴムとしてビニリデンフルオライド/テトラフルオロエチレン/ヘキサフルオロプロピレン共重合体(フッ素濃度:68質量%)からなるエラストマーの固形分100質量部に対し、グラファイト37.5質量部、フッ素樹脂(ポリテトラフルオロエチレン〔PTFE〕)112.5質量部及び受酸剤5質量部をオープンロールにて混練しコンパウンドとした。このコンパウンドを有機溶剤としてのメチルエチルケトン700質量部と混合し、コンパウンド溶液を得た。
一方、ポリオール系加硫剤2質量部と加硫助剤0.5質量部を、有機溶剤としてのメチルエチルケトン200質量部及びエタノール5質量部から構成される混合溶媒に溶解し、その中に安定剤として、オルト酢酸エステル系化合物2質量部及び有機酸2質量部を加えた。この溶液を、先に調製したコンパウンド溶液とディスパーで混合して非粘着処理用塗料組成物を得た。 <Preparation of non-stick treatment coating composition>
Example 1
As a fluororubber, vinylidene fluoride/tetrafluoroethylene/hexafluoropropylene copolymer (fluorine concentration: 68% by mass) is used for 100 parts by mass of solid content of an elastomer, and 37.5 parts by mass of graphite and fluororesin (polytetrafluoro). 112.5 parts by mass of ethylene [PTFE] and 5 parts by mass of the acid acceptor were kneaded with an open roll to prepare a compound. This compound was mixed with 700 parts by mass of methyl ethyl ketone as an organic solvent to obtain a compound solution.
On the other hand, 2 parts by mass of a polyol-based vulcanizing agent and 0.5 part by mass of a vulcanization aid are dissolved in a mixed solvent composed of 200 parts by mass of methyl ethyl ketone as an organic solvent and 5 parts by mass of ethanol, and a stabilizer is added therein. As the above, 2 parts by mass of the orthoacetic acid ester compound and 2 parts by mass of the organic acid were added. This solution was mixed with the previously prepared compound solution with a disper to obtain a non-adhesive treatment coating composition.
フッ素ゴム、フッ素樹脂及びグラファイトの配合量を表1に示すように変更し、かつカーボンブラックを配合したこと以外は実施例1と同様にして、非粘着処理用塗料組成物を得た。 Examples 2 and 6
A coating composition for non-adhesive treatment was obtained in the same manner as in Example 1 except that the compounding amounts of fluororubber, fluororesin and graphite were changed as shown in Table 1 and that carbon black was compounded.
フッ素ゴム、フッ素樹脂及びグラファイトの配合量を表1に示すように変更したこと以外は実施例1と同様にして、非粘着処理用塗料組成物を得た。 Examples 3-5
A non-adhesive treatment coating composition was obtained in the same manner as in Example 1 except that the compounding amounts of fluororubber, fluororesin and graphite were changed as shown in Table 1.
グラファイトを表1に示すように変更したこと以外は実施例1と同様にして、非粘着処理用塗料組成物を得た。 Examples 7-10
A non-stick treatment coating composition was obtained in the same manner as in Example 1 except that graphite was changed as shown in Table 1.
フッ素ゴム、フッ素樹脂及びグラファイトの配合量を表1に示すように変更したこと以外は実施例1と同様にして、非粘着処理用塗料組成物を得た。 Comparative Example 1
A coating composition for non-adhesive treatment was obtained in the same manner as in Example 1 except that the compounding amounts of fluororubber, fluororesin and graphite were changed as shown in Table 1.
フッ素ゴム(ビニリデンフルオライド/テトラフルオロエチレン/ヘキサフルオロプロピレン共重合体)の水性ディスパージョン(フッ素ゴム含有量60質量%)100質量部、フッ素樹脂(ポリテトラフルオロエチレン〔PTFE〕)の水性ディスパージョン(フッ素樹脂含有量60質量%)100質量部、アミノ基含有シランカップリング剤6質量部、水3800質量部を混合し非粘着処理用塗料組成物を得た。 Comparative example 2
100 parts by mass of an aqueous dispersion of fluororubber (vinylidene fluoride/tetrafluoroethylene/hexafluoropropylene copolymer) (60% by mass of fluororubber content), an aqueous dispersion of a fluororesin (polytetrafluoroethylene [PTFE]) (Fluorine resin content 60% by mass) 100 parts by mass, 6 parts by mass of amino group-containing silane coupling agent, and 3800 parts by mass of water were mixed to obtain a non-adhesive treatment coating composition.
予めアセトン洗浄しておいたアルミ板に、フッ素ゴム塗料(VdF/HFP共重合体のジイソブチルケトン溶液)をフローコーターにて塗装し、100℃で30分乾燥した後に、200℃で30分焼成して、ゴム層厚み25μmの塗装板を得た。
上記で得られた塗装板を実施例及び比較例で得られた非粘着処理用塗料組成物に、常温で浸漬塗装し、次いで80~100℃で5分間乾燥を行った後、200℃で5分間焼成し、厚み1μmの非粘着処理層をもつ試験片(塗装物品)を得た。 <Preparation of test piece (painted article)>
A fluororubber coating (diisobutyl ketone solution of VdF/HFP copolymer) was applied to an aluminum plate that had been washed with acetone in advance with a flow coater, dried at 100°C for 30 minutes, and then baked at 200°C for 30 minutes. Thus, a coated plate having a rubber layer thickness of 25 μm was obtained.
The coated plate obtained above is dip coated at room temperature with the coating composition for non-adhesive treatment obtained in Examples and Comparative Examples, followed by drying at 80 to 100° C. for 5 minutes, and then at 200° C. for 5 minutes. After baking for 1 minute, a test piece (painted article) having a non-adhesive treated layer having a thickness of 1 μm was obtained.
<非粘着性試験(塗膜同士の非粘着性)>
上記試験片を2cm幅で切り出して2cm×3cmの塗膜面同士を重ね、荷重1kg、200℃の条件下で1時間保持した。上記条件で重ね合わせた状態の試験片について、室温下でJIS K6850の引張せん断接着強さ試験法に従い、万能試験機(島津製作所社製)を用いて引張強さを測定し、下記の基準で表面の粘着力を評価した。
○:引張強さ0MPa
△:引張強さ1.0×10-2MPa未満
×:引張強さ1.0×10-2MPa以上 Each physical property was evaluated by the following methods. The results are shown in Table 1.
<Non-adhesion test (non-adhesion between coating films)>
The above-mentioned test piece was cut out in a width of 2 cm, the coated surfaces of 2 cm×3 cm were overlapped with each other, and held under a load of 1 kg and 200° C. for 1 hour. The tensile strength of the test piece in the state of being piled up under the above conditions was measured at room temperature using a universal testing machine (manufactured by Shimadzu Corporation) in accordance with the tensile shear adhesive strength test method of JIS K6850, and the following criteria were used. The adhesive strength of the surface was evaluated.
○: Tensile strength 0 MPa
Δ: Tensile strength less than 1.0×10 −2 MPa ×: Tensile strength 1.0×10 −2 MPa or more
上記試験片を2cm幅で切り出し、別途用意したアルミ板(2cm幅)を2cm×3cmの塗膜面に重ね、荷重1kg、200℃の条件下で、1時間保持した。重ね合わせた試験片を剥がした後のアルミ板の汚染度を以下の基準で目視評価した。
○:汚染無し
△:わずかに汚染
×:全面に汚染 <Type contamination (non-adhesiveness between coating film and aluminum plate)>
The above test piece was cut out in a width of 2 cm, a separately prepared aluminum plate (2 cm width) was laid on a coating surface of 2 cm×3 cm, and held for 1 hour under a load of 1 kg and 200° C. The degree of contamination of the aluminum plate after peeling off the overlapped test pieces was visually evaluated according to the following criteria.
○: No pollution △: Slightly polluted ×: Contamination on the entire surface
HEIDON試験機を用いて、上記試験片の塗膜の傷発生荷重を測定し、以下の基準で評価した。
○:80g以上
△:60~70g
×:40~50g <Scratch resistance>
The HEIDON tester was used to measure the scratch generation load of the coating film of the test piece, and the load was evaluated according to the following criteria.
○: 80g or more △: 60 to 70g
X: 40 to 50 g
実施例及び比較例で得られた非粘着処理用塗料組成物を25℃で24時間保管後に再分散し、100メッシュ金網でろ過し、ろ過残渣の濃度を測定し、以下の基準で評価した。
○:1質量%未満
△:2~4質量%
×:5質量%以上 <Paint stability>
The coating compositions for non-adhesive treatment obtained in Examples and Comparative Examples were redispersed after being stored at 25° C. for 24 hours, filtered with a 100 mesh wire mesh, the concentration of the filtration residue was measured, and evaluated according to the following criteria.
○: Less than 1% by mass △: 2 to 4% by mass
X: 5 mass% or more
Claims (10)
- フッ素ゴム、加硫剤、固体潤滑剤及び有機溶剤を含み、
前記固体潤滑剤は、固体潤滑剤(A)と、前記固体潤滑剤(A)とは異なる固体潤滑剤(B)とを含むことを特徴とする塗料組成物。 Contains fluororubber, vulcanizing agent, solid lubricant and organic solvent,
The coating composition comprising the solid lubricant (A) and a solid lubricant (B) different from the solid lubricant (A). - 前記固体潤滑剤(A)はフッ素樹脂である請求項1記載の塗料組成物。 The coating composition according to claim 1, wherein the solid lubricant (A) is a fluororesin.
- 前記固体潤滑剤(B)はグラファイト、二硫化モリブデン、二硫化タングステン、フッ化黒鉛及び窒化ホウ素からなる群より選択される少なくとも1種である請求項1又は2記載の塗料組成物。 The coating composition according to claim 1 or 2, wherein the solid lubricant (B) is at least one selected from the group consisting of graphite, molybdenum disulfide, tungsten disulfide, graphite fluoride and boron nitride.
- 前記フッ素ゴムと前記固体潤滑剤との質量比(フッ素ゴム/固体潤滑剤)が20/80~80/20である請求項1~3のいずれかに記載の塗料組成物。 The coating composition according to any one of claims 1 to 3, wherein a mass ratio of the fluororubber and the solid lubricant (fluororubber/solid lubricant) is 20/80 to 80/20.
- 前記固体潤滑剤(A)と前記固体潤滑剤(B)との質量比(固体潤滑剤(A)/固体潤滑剤(B))が50/50~90/10である請求項1~4のいずれかに記載の塗料組成物。 5. The mass ratio (solid lubricant (A)/solid lubricant (B)) of the solid lubricant (A) and the solid lubricant (B) is 50/50 to 90/10. The coating composition according to any one of the above.
- 非粘着処理用塗料組成物である請求項1~5のいずれかに記載の塗料組成物。 The coating composition according to any one of claims 1 to 5, which is a non-adhesive treatment coating composition.
- エラストマー層の非粘着処理用塗料組成物である請求項1~6のいずれかに記載の塗料組成物。 The coating composition according to any one of claims 1 to 6, which is a coating composition for non-adhesive treatment of an elastomer layer.
- 金属板と、
前記金属板の片面又は両面に設けられたエラストマー層と、
前記エラストマー層の上に設けられた、請求項1~7のいずれかに記載の塗料組成物から形成された塗膜と
を有することを特徴とする塗装物品。 A metal plate,
An elastomer layer provided on one side or both sides of the metal plate,
A coated article formed on the elastomer layer, the coating film being formed from the coating composition according to any one of claims 1 to 7. - 前記エラストマー層は、フッ素ゴム層である請求項8記載の塗装物品。 The coated article according to claim 8, wherein the elastomer layer is a fluororubber layer.
- フッ素ゴムコートガスケット材料である請求項8又は9記載の塗装物品。 The coated article according to claim 8 or 9, which is a fluororubber-coated gasket material.
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JP2005344052A (en) * | 2004-06-04 | 2005-12-15 | Daikin Ind Ltd | Solvent type coating composition |
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WO2007135956A1 (en) * | 2006-05-18 | 2007-11-29 | Daikin Industries, Ltd. | Multilayer body whose surface is treated to be nonadhesive and use thereof |
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JPH10324840A (en) * | 1997-05-26 | 1998-12-08 | Asahi Glass Co Ltd | Fluororubber coating composition |
JP4081929B2 (en) | 1998-08-04 | 2008-04-30 | Jsr株式会社 | Photocurable resin composition and cured film |
JP2001181551A (en) | 1999-10-13 | 2001-07-03 | Toagosei Co Ltd | Fluorine coating composition and application method of this composition |
JP2002012813A (en) | 2000-06-30 | 2002-01-15 | Asahi Glass Co Ltd | Fluorine rubber coating material composition |
US7037966B2 (en) | 2004-06-23 | 2006-05-02 | Arkema Inc. | Stain resistant coating |
JP2008308509A (en) * | 2005-09-22 | 2008-12-25 | Daikin Ind Ltd | Coating composition and coated article |
JP5545396B1 (en) * | 2013-06-25 | 2014-07-09 | Nok株式会社 | Rubber-metal laminated gasket material |
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JPH09109703A (en) * | 1995-10-13 | 1997-04-28 | Akurosu Kk | Paint composition and fuel cap packing |
JP2005344052A (en) * | 2004-06-04 | 2005-12-15 | Daikin Ind Ltd | Solvent type coating composition |
JP2007146096A (en) * | 2005-10-31 | 2007-06-14 | Toyoda Gosei Co Ltd | Sealing member for fuel system and fluororubber coating composition therefor |
WO2007135956A1 (en) * | 2006-05-18 | 2007-11-29 | Daikin Industries, Ltd. | Multilayer body whose surface is treated to be nonadhesive and use thereof |
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