WO2020169078A1 - Rolling method for improving surface quality of double-roller continuous casting rolling strip - Google Patents
Rolling method for improving surface quality of double-roller continuous casting rolling strip Download PDFInfo
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- WO2020169078A1 WO2020169078A1 PCT/CN2020/076119 CN2020076119W WO2020169078A1 WO 2020169078 A1 WO2020169078 A1 WO 2020169078A1 CN 2020076119 W CN2020076119 W CN 2020076119W WO 2020169078 A1 WO2020169078 A1 WO 2020169078A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
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- the invention relates to a method for improving the surface quality of a double-roll continuous casting strip with a short flow, low cost and thin specifications.
- twin-roll cast-rolling strip steel is a new metallurgical frontier technology with the most development potential in today's steel industry. It is also a short process, low energy consumption, low investment, New technology with low cost and green environment.
- the feature of the ultra-thin strip production line based on this technology is that liquid molten steel is injected into the molten pool formed by two casting rolls with opposite rotation directions through the flow distribution system to directly produce a casting strip with a thickness of less than 3mm, and then undergo a series of hot rolling to produce the thickness Hot rolled thin strip steel less than 2mm.
- the double-roll continuous casting production line has achieved commercial production, which can produce carbon steel, weathering steel, silicon steel and other products.
- the production line has only one secondary rolling mill, the thinnest rolling thickness is 0.7mm, and the strip surface and edge quality are good .
- the present invention invents a rolling method for solving such surface problems.
- the invention overcomes the product quality problems related to rolls such as roll marks and excessive roughness on the surface of the existing double-roll continuous casting strip steel.
- the hot-rolling work rolls can only be replaced after pouring is stopped to ensure product quality.
- the method is to install two rolling mills on the production line. When there is a problem with the product, you can replace it with another rolling mill for rolling, and replace the roll with the problem, ensuring product quality, increasing the number of continuous casting furnaces, and reducing casting cost.
- the present invention adopts the following technical solutions.
- a rolling method for improving the surface quality of the twin-roll continuous casting strip is equipped with two-pass rolling mills. The specific steps are as follows:
- Qualified molten steel is smelted by a converter or an electric furnace, and then passes through a tundish, a transitional package and a counter-rotating copper casting roll to form a casting strip with a certain thickness;
- the molten steel component may be carbon steel, weathering steel, stainless steel, or the like.
- the molten steel passes through a pair of rotating casting rolls to form a cast strip, the continuous casting speed of which is less than or equal to 100 m/min, and the thickness of the formed cast strip is 1.4-2.2 mm.
- the two hot rolling mills can be used individually or simultaneously.
- the cast strip is hot rolled into a 0.7-2.0mm thick hot-rolled steel strip after one pass, and can be rolled into a 0.4-2.0mm thick hot-rolled steel strip after two passes of hot rolling.
- the strip steel undergoes two passes of hot rolling, and the thinnest strip can be rolled to 0.4 mm strip steel.
- the thinnest double-roll continuous casting production line can be rolled to 0.4mm strip.
- Figure 1 shows a schematic diagram of the twin rolling mill of the twin roll continuous casting production line.
- the carbon steel molten steel with qualified composition is smelted by a converter or an electric furnace, and a pair of counter-rotating copper casting rolls form a continuous casting belt with a thickness of 1.8mm and a continuous casting speed of 60m/min;
- the molten steel with qualified composition is smelted by the converter or electric furnace, and a pair of counter-rotating copper casting rolls form a continuous casting belt with a thickness of 1.4mm and a continuous casting speed of 90m/min;
- the thickness of the rolled strip is tested, the data meets the requirements, and the plate shape is good.
- the stainless steel molten steel with qualified composition is smelted by the converter or electric furnace, and a pair of counter-rotating copper casting rolls form a continuous casting belt with a thickness of 1.4mm and a continuous casting speed of 90m/min;
- the thickness of the rolled strip is tested, the data meets the requirements, and the plate shape is good.
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Abstract
A rolling method for improving the surface quality of a double-roller continuous casting rolling strip. Two rolling mills (1, 2) are installed on a double-roller continuous casting production line, and the two rolling mills may be independently used or used at the same time; in case of independent use, when one of the rolling mills is used for rolling and a surface problem occurs, the other rolling mill may be used for replacing the rolling mill, and meanwhile, a roller of the fault rolling mill may be replaced on-line; and in case of use at the same time, the rolling strip of the double-roller continuous casting may be rolled to 0.4mm to the thinnest extent. The method solves the problems of frequent casting starts and stops.
Description
本发明涉及一种短流程、低成本、薄规格的改善双辊连铸轧带表面质量的方法。The invention relates to a method for improving the surface quality of a double-roll continuous casting strip with a short flow, low cost and thin specifications.
双辊铸轧带钢的生产技术,是当今钢铁工业最具发展潜力的一项冶金前沿新技术,也是世界各大钢铁企业纷纷投入巨资竞相开发的一种短流程、低能耗、投资省、成本低和绿色环保的新工艺。基于该技术的超薄带生产线特点为液态钢水通过布流系统注入旋转方向相反的两个铸辊形成的熔池中,直接生产出厚度小于3mm的铸带,再经一道次热轧生产出厚度小于2mm的热轧薄带钢。The production technology of twin-roll cast-rolling strip steel is a new metallurgical frontier technology with the most development potential in today's steel industry. It is also a short process, low energy consumption, low investment, New technology with low cost and green environment. The feature of the ultra-thin strip production line based on this technology is that liquid molten steel is injected into the molten pool formed by two casting rolls with opposite rotation directions through the flow distribution system to directly produce a casting strip with a thickness of less than 3mm, and then undergo a series of hot rolling to produce the thickness Hot rolled thin strip steel less than 2mm.
目前,双辊连铸产线实现商业化生产,可生产碳钢、耐候钢、硅钢等产品,产线仅有一道次轧机,最薄轧制厚度为0.7mm,带钢表面及边部质量良好。At present, the double-roll continuous casting production line has achieved commercial production, which can produce carbon steel, weathering steel, silicon steel and other products. The production line has only one secondary rolling mill, the thinnest rolling thickness is 0.7mm, and the strip surface and edge quality are good .
实际生产中,产品极易出现辊印、粗糙度超标等质量问题,这类问题主要是由于轧辊因素而产生的,当第一卷辊印卷或者粗糙度超标卷出现时,如果继续生产,后续卷将全部都是辊印或者粗糙度超标,生产的产品为不合格产品,因此当生产遇到此类问题时,只能通过停浇,重新开浇次进行解决,频繁的开浇、停浇严重制约了双辊连铸的浇铸成本。In actual production, products are prone to quality problems such as roll marks and excessive roughness. Such problems are mainly caused by roll factors. When the first roll of roll printing or roughness exceeds the standard roll, if the production continues, follow-up The rolls are all roll-printed or the roughness exceeds the standard, and the products produced are unqualified products. Therefore, when such problems are encountered in production, they can only be solved by stopping pouring and restarting pouring times. Frequent pouring and pouring are stopped. This severely restricts the casting cost of twin-roll continuous casting.
本发明针对双辊连铸扎带极易出现的辊印、粗糙度超标等问题,发明了一种解决此类表面问题的轧制方法。Aiming at the problems of roll marks and excessive roughness that are easily occurred in double-roll continuous casting straps, the present invention invents a rolling method for solving such surface problems.
发明内容Summary of the invention
本发明克服现有双辊连铸带钢一旦带钢表面出现辊印、粗糙度超标等和轧辊相关的产品质量问题,仅能通过停浇后,更换热轧工作辊轧辊,保证产品质量,该方法是在产线上安装两个轧机,当产品出现问题时,可以更换另一个轧机进行轧制,并对出问题的轧辊进行更换,确保了产品质量,提高了连浇炉数,降低了浇铸成本。The invention overcomes the product quality problems related to rolls such as roll marks and excessive roughness on the surface of the existing double-roll continuous casting strip steel. The hot-rolling work rolls can only be replaced after pouring is stopped to ensure product quality. The method is to install two rolling mills on the production line. When there is a problem with the product, you can replace it with another rolling mill for rolling, and replace the roll with the problem, ensuring product quality, increasing the number of continuous casting furnaces, and reducing casting cost.
为实现上述技术目的,本发明采取如下技术方案。To achieve the above technical objectives, the present invention adopts the following technical solutions.
一种改善双辊连铸轧带表面质量的轧制方法,双辊连铸生产产线安装两道次轧机,具体步骤如下:A rolling method for improving the surface quality of the twin-roll continuous casting strip. The twin-roll continuous casting production line is equipped with two-pass rolling mills. The specific steps are as follows:
(1)经转炉或电炉冶炼成合格的钢水,经过中包、过渡包及反向旋转的铜铸辊,形成一定厚度的铸带;(1) Qualified molten steel is smelted by a converter or an electric furnace, and then passes through a tundish, a transitional package and a counter-rotating copper casting roll to form a casting strip with a certain thickness;
(2)铸带经过热轧,轧制成一定厚度的热轧带钢;(2) The cast strip is hot-rolled and rolled into a certain thickness of hot-rolled strip;
其中:among them:
a)带钢经过一道次热轧,若轧制过程产生辊印无法消除,则立即更换另一个轧机进行轧制,并对第一个轧机轧辊进行在线更换;a) After the strip undergoes one hot rolling, if the roll marks produced during the rolling process cannot be eliminated, immediately change to another rolling mill for rolling, and replace the roll of the first rolling mill online;
b)带钢经过一道次热轧,若轧制过程顺利,连浇到一定炉数后产品板面粗糙度即将超过标准要求,则立即更换另外一个轧机进行轧制,并对第一个轧机轧辊进行在线更换;b) The strip undergoes one hot rolling. If the rolling process is smooth and the surface roughness of the product will exceed the standard requirements after continuous casting to a certain number of heats, immediately replace another rolling mill for rolling, and perform rolling on the first rolling mill. Perform online replacement;
(3)带钢热轧后经过冷却,卷取成卷。(3) After hot rolling, the strip is cooled and coiled into a coil.
优选地,钢水成分可以为碳钢、耐候钢或不锈钢成分等。Preferably, the molten steel component may be carbon steel, weathering steel, stainless steel, or the like.
优选地,钢水经过一对旋转铸辊形成铸带,其连铸速度小于等于100m/min,形成的铸带厚度为1.4-2.2mm。Preferably, the molten steel passes through a pair of rotating casting rolls to form a cast strip, the continuous casting speed of which is less than or equal to 100 m/min, and the thickness of the formed cast strip is 1.4-2.2 mm.
优选地,两个热轧机可以单独使用或者同时使用。Preferably, the two hot rolling mills can be used individually or simultaneously.
优选地,铸带经过一道次热轧轧制成0.7-2.0mm厚的热轧带钢,经过两道次热轧,可以轧制成0.4-2.0mm厚度热轧带钢。Preferably, the cast strip is hot rolled into a 0.7-2.0mm thick hot-rolled steel strip after one pass, and can be rolled into a 0.4-2.0mm thick hot-rolled steel strip after two passes of hot rolling.
优选地,带钢经过两道次热轧,最薄可以轧制到0.4mm带钢。Preferably, the strip steel undergoes two passes of hot rolling, and the thinnest strip can be rolled to 0.4 mm strip steel.
有益技术效果Beneficial technical effect
本发明的有益技术效果至少在于:The beneficial technical effects of the present invention are at least:
(1)实现产品表面因出现辊印问题,可通过更换另一个热轧机进行轧制,进而保证产品质量;(1) Realize that the product surface can be rolled by replacing another hot rolling mill due to roll printing problems, thereby ensuring product quality;
(2)实现产品表面因出现粗糙度问题,可通过更换另一个热轧机进行轧制,进而保证产品质量;(2) Realize that due to roughness problems on the surface of the product, it can be rolled by replacing another hot rolling mill to ensure product quality;
(3)实现了产品因轧辊问题出现的表面质量问题(如辊印、粗糙度等)导致的停浇,提高了连浇炉数,降低了产品成本;(3) It has realized the stop of pouring caused by the surface quality problems (such as roll print, roughness, etc.) of the product due to roll problems, which has increased the number of continuous pouring furnaces and reduced product costs;
(4)实现了双辊连铸产线最薄可以轧制到0.4mm轧带。(4) The thinnest double-roll continuous casting production line can be rolled to 0.4mm strip.
为了更清楚地说明本发明的实施例的技术方案,下面将对实施例的附图作简单的介绍。显而易见地,下面描述中的附图仅仅涉及本发明的一些实施例,而非对本发明的限制。In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings of the embodiments will be briefly introduced below. Obviously, the drawings in the following description only relate to some embodiments of the present invention, but do not limit the present invention.
图1示出双辊连铸生产线双轧机的简图。Figure 1 shows a schematic diagram of the twin rolling mill of the twin roll continuous casting production line.
为了使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
除非另作定义,本公开所使用的技术术语或科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。Unless otherwise defined, the technical terms or scientific terms used in the present disclosure shall be the ordinary meanings understood by those with ordinary skills in the field to which the present invention belongs.
下面对本发明予以详细描述。The present invention will be described in detail below.
实施例1Example 1
(1)经转炉或电炉冶炼成分合格的碳钢钢水,经过反向旋转的一对铜铸辊形成连续铸带,铸带厚度为1.8mm,连铸速度为60m/min;(1) The carbon steel molten steel with qualified composition is smelted by a converter or an electric furnace, and a pair of counter-rotating copper casting rolls form a continuous casting belt with a thickness of 1.8mm and a continuous casting speed of 60m/min;
(2)铸带经过一道次热轧,轧制到1.5mm,轧制不顺利,出现辊印,更换为另一个轧机,顺利轧制;(2) The cast strip is rolled to 1.5mm after one time of hot rolling, the rolling is not smooth, there is a roll mark, it is replaced with another rolling mill, and the rolling is smooth;
对轧带进行表面检查,轧带表面无辊印。Perform surface inspection on the rolled strip, and there is no roll mark on the surface of the rolled strip.
实施例2Example 2
(1)经转炉或电炉冶炼成分合格的耐候钢钢水,经过反向旋转的一对铜铸辊形成连续铸带,铸带厚度为2.2mm,连铸速度为40m/min;(1) Weather-resistant molten steel with qualified components is smelted in a converter or electric furnace, and a pair of counter-rotating copper casting rolls form a continuous casting belt with a thickness of 2.2mm and a continuous casting speed of 40m/min;
(2)铸带经过一道次热轧轧制2.0mm厚度热轧带钢,轧制第四炉,板面粗糙度接近判定标准下限值,更换另一个轧机进行轧制;(2) The cast strip is hot-rolled and rolled into a hot-rolled strip with a thickness of 2.0mm, and the fourth furnace is rolled. The surface roughness is close to the lower limit of the judgment standard, and another rolling mill is replaced for rolling;
对轧带进行表面检查,轧带表面粗糙度满足标准要求。Perform surface inspection on the rolled strip, and the surface roughness of the rolled strip meets the standard requirements.
实施例3Example 3
(1)经转炉或电炉冶炼成分合格的钢水,经过反向旋转的一对铜铸辊形成连续铸带,铸带厚度为1.4mm,连铸速度为90m/min;(1) The molten steel with qualified composition is smelted by the converter or electric furnace, and a pair of counter-rotating copper casting rolls form a continuous casting belt with a thickness of 1.4mm and a continuous casting speed of 90m/min;
(2)铸带经过两道次热轧,轧制成0.4mm轧带;(2) The cast strip is rolled into a 0.4mm strip after two passes of hot rolling;
对轧带进行厚度检测,数据符合要求,板形良好。The thickness of the rolled strip is tested, the data meets the requirements, and the plate shape is good.
实施例4Example 4
(1)经转炉或电炉冶炼成分合格的不锈钢钢水,经过反向旋转的一对铜铸辊形成连续铸带,铸带厚度为1.4mm,连铸速度为90m/min;(1) The stainless steel molten steel with qualified composition is smelted by the converter or electric furnace, and a pair of counter-rotating copper casting rolls form a continuous casting belt with a thickness of 1.4mm and a continuous casting speed of 90m/min;
(2)铸带经过一道次热轧,轧制成0.7mm轧带;(2) The cast strip is rolled into a 0.7mm strip after one hot rolling;
对轧带进行厚度检测,数据符合要求,板形良好。The thickness of the rolled strip is tested, the data meets the requirements, and the plate shape is good.
以上所述仅是本发明的示范性实施方式,而非用于限制本发明的保护范围,本发明的保护范围由所附的权利要求确定。The foregoing descriptions are merely exemplary embodiments of the present invention, and are not used to limit the protection scope of the present invention, which is determined by the appended claims.
Claims (6)
- 一种改善双辊连铸轧带表面质量的方法,其特征在于,双辊连铸生产产线安装两道次轧机,所述方法包括步骤:A method for improving the surface quality of a twin-roll continuous casting strip, which is characterized in that the twin-roll continuous casting production line is equipped with two-pass rolling mills, and the method includes the steps:(1)经转炉或电炉冶炼成合格的钢水,经过中包、过渡包及反向旋转的铜铸辊,形成一定厚度的铸带;(1) Qualified molten steel is smelted by a converter or an electric furnace, and then passes through a tundish, a transitional package and a counter-rotating copper casting roll to form a casting strip with a certain thickness;(2)铸带经过热轧,轧制成一定厚度的热轧带钢;(2) The cast strip is hot-rolled and rolled into a certain thickness of hot-rolled strip;其中:among them:a)带钢经过一道次热轧,若轧制过程产生辊印无法消除,则立即更换另一个轧机进行轧制,并对第一个轧机轧辊进行在线更换;和/或a) After the strip undergoes a hot rolling, if the roll marks produced during the rolling process cannot be eliminated, immediately change to another rolling mill for rolling, and perform online replacement of the roll of the first rolling mill; and/orb)带钢经过一道次热轧,若轧制过程顺利,连浇到一定炉数后产品板面粗糙度即将超过标准要求,则立即更换另外一个轧机进行轧制,并对第一个轧机轧辊进行在线更换;b) The strip undergoes one hot rolling. If the rolling process is smooth and the surface roughness of the product will exceed the standard requirements after continuous casting to a certain number of heats, immediately replace another rolling mill for rolling, and perform rolling on the first rolling mill. Perform online replacement;(3)带钢热轧后经过冷却,卷取成卷。(3) After hot rolling, the strip is cooled and coiled into a coil.
- 如权利要求1所述的改善双辊连铸轧带表面质量的方法,其特征在于:钢水成分可以为碳钢、耐候钢或不锈钢成分等。The method for improving the surface quality of a twin-roll continuous casting and rolling strip according to claim 1, wherein the composition of the molten steel can be carbon steel, weathering steel or stainless steel.
- 如权利要求1或权利要求2所述的改善双辊连铸轧带表面质量的方法,其特征在于:钢水经过一对旋转铸辊形成铸带,其连铸速度小于等于90m/min,形成的铸带厚度为1.4-2.2mm。The method for improving the surface quality of a twin-roll continuous casting and rolling strip according to claim 1 or claim 2, wherein the molten steel passes through a pair of rotating casting rolls to form a cast strip, and the continuous casting speed is less than or equal to 90m/min. The thickness of the cast strip is 1.4-2.2mm.
- 如前述权利要求中的任意一项所述的改善双辊连铸轧带表面质量的方法,其特征在于:两个热轧机可以单独使用或者同时使用。The method for improving the surface quality of a twin-roll continuous casting strip according to any one of the preceding claims is characterized in that the two hot rolling mills can be used alone or simultaneously.
- 如前述权利要求中的任意一项所述的改善双辊连铸轧带表面质量的方法,其特征在于:铸带经过一道次热轧轧制成0.7-2.0mm厚的热轧带钢,经过两道次热轧,可以轧制成0.4-2.0mm厚度热轧带钢。The method for improving the surface quality of a twin-roll continuous cast-rolled strip according to any one of the preceding claims, characterized in that: the cast strip is hot-rolled one time into a hot-rolled strip with a thickness of 0.7-2.0 mm. Two-pass hot rolling can be rolled into 0.4-2.0mm thick hot rolled strip.
- 如前述权利要求中的任意一项所述的改善双辊连铸轧带表面质量的方法,其特征在于:带钢经过两道次热轧,最薄可以轧制到0.4mm带钢。The method for improving the surface quality of the twin-roll continuous casting and rolling strip according to any one of the preceding claims, characterized in that the strip is hot rolled two passes, and the thinnest strip can be rolled to 0.4 mm.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910130257.1 | 2019-02-21 | ||
CN201910130257.1A CN109731914B (en) | 2019-02-21 | 2019-02-21 | Rolling method for improving surface quality of double-roller continuous casting rolled strip |
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CN109731914B (en) * | 2019-02-21 | 2020-07-24 | 江苏沙钢集团有限公司 | Rolling method for improving surface quality of double-roller continuous casting rolled strip |
CN111014603B (en) * | 2019-12-30 | 2022-02-25 | 江苏沙钢集团有限公司 | Double-roller casting-rolling production method of boron-added steel |
CN111151584A (en) * | 2019-12-30 | 2020-05-15 | 江苏沙钢集团有限公司 | Novel hot box for producing high-surface-quality hot-rolled strip steel without online descaling |
CN111347031B (en) * | 2020-04-02 | 2022-02-25 | 江苏沙钢集团有限公司 | Dam weir type transition ladle for thin strip continuous casting |
CN115625199B (en) * | 2022-09-27 | 2024-10-22 | 张家港中美超薄带科技有限公司 | Method for improving ultrathin strip steel surface roll marks |
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