WO2020168781A1 - Wavy bushing assembly device for long-shaft vertical submerged pump - Google Patents
Wavy bushing assembly device for long-shaft vertical submerged pump Download PDFInfo
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- WO2020168781A1 WO2020168781A1 PCT/CN2019/123016 CN2019123016W WO2020168781A1 WO 2020168781 A1 WO2020168781 A1 WO 2020168781A1 CN 2019123016 W CN2019123016 W CN 2019123016W WO 2020168781 A1 WO2020168781 A1 WO 2020168781A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D13/08—Units comprising pumps and their driving means the pump being electrically driven for submerged use
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/043—Shafts
- F04D29/044—Arrangements for joining or assembling shafts
Definitions
- the invention relates to the technical field of engineering pumps, in particular to a wave-type bushing assembly device for a long-axis vertical submerged pump.
- Bushings and bushing devices are used as components to protect the pump shaft from direct contact and friction with other components, which are extremely easy to damage in engineering use. This is usually due to the fact that traditional bushings and bushings are in surface contact, and the medium conveyed in the chemical industry will be mixed with particulates. When fine particles enter between the bushing and the bushing with the medium, the two components are aggravated. Caused by wear and tear.
- the purpose of the present invention is to provide a wave-type bushing assembly device for a long-axis vertical sump pump, which can reduce the friction between parts, prolong its service life, and reduce manufacturing costs.
- the present invention provides a wave-type bushing assembly device for a long-axis vertical submerged pump, which includes a motor, a supporting device, interconnected pipes, and a pump shaft connecting the pipes.
- the pipe joints are installed There is a sliding bearing body, a pump body is installed at one end of the pump shaft, and a wave type bushing assembly is installed above the pump body and the sliding bearing body;
- the wave type bushing assembly includes bushings sleeved with each other And a sleeve, the inner side of the sleeve is provided with a wave-shaped groove, the outer side of the sleeve is provided with a wave-shaped convex groove that abuts the wave-shaped groove, and the sleeve is fixedly connected to the sliding bearing body, the shaft The sleeve is fixedly connected to the pump shaft.
- the heights of the wave-shaped grooves and the wave-shaped convex grooves are respectively 1/3 to 1/7 of the wall thickness of the bushing and the
- the pipeline includes an upper connecting pipe and a lower connecting pipe
- the pump shaft includes an upper pump shaft and a lower pump shaft
- the pump body is connected with Pump cover and impeller.
- the wave-shaped groove is a longitudinal wave-shaped groove or a horizontal wave-shaped groove
- the wave-shaped convex groove is a longitudinal wave-shaped groove Convex groove or transverse wave-shaped convex groove.
- the wave-shaped grooves and wave-shaped convex grooves are distributed regularly by sine or involutes with rounded convex points. .
- the wave-shaped grooves or wave-shaped convex grooves regularly distributed on the involute line have a pressure angle of 30°, respectively Take 1/5 of the wall thickness as the addendum height, and the addendum radius is the fillet of 1/5 the addendum height.
- the height of the wave-shaped groove and the wave-shaped convex groove are respectively 1/5 of the wall thickness of the bushing and the bushing.
- the wear-resistant material is SiC and/or C.
- the present invention provides a wave-type bushing assembly device for a long-axis vertical submerged pump, which includes a motor, a supporting device, a pipe connected to each other and a pump shaft connected to the pipe, and a sliding bearing body is installed at the pipe connection.
- a pump body is installed at one end of the pump shaft, and a wave type bushing assembly is installed above the pump body and the sliding bearing body;
- the wave type bushing assembly includes a bushing and a bushing that are sleeved with each other, so The inner side of the bushing is provided with a wave-shaped groove, the outer side of the shaft sleeve is provided with a wave-shaped convex groove that abuts the wave-shaped groove, and the bushing is fixedly connected to the sliding bearing body, and the shaft sleeve is fixedly connected to the pump shaft
- the heights of the wave-shaped grooves and the wave-shaped convex grooves are respectively 1/3 to 1/7 of the wall thickness of the bushing and the bushing, and the contact part of the bushing and the bushing is provided with wear-resistant materials.
- the invention has the advantages of simple structure, reliable design, and easy operation.
- the contact mode is changed from surface contact to point contact, which reduces the friction area between the traditional form of bushing and bushing;
- Multiple channels are formed between the wave grooves of the sleeve, so that when the particles are present in the conveyed medium, the particles can flow out of the gap between the sleeve and the bushing along the gap with the conveying medium, which greatly reduces the sleeve under such conditions.
- the wave grooves are arranged in a sinusoidal distribution or an involute regular distribution with the tooth tip as a fillet. The structure is stable and the force is uniform, which prolongs the service life of the parts and reduces the use cost.
- Figure 1 is a schematic diagram of the structure of the present invention
- Figure 2 is a schematic diagram of the structure of the shaft sleeve of the present invention.
- Figure 3 is a schematic diagram of the structure of the bushing of the present invention.
- Figure 4 is a schematic diagram of the group and structure of the wave-type bushing assembly of the present invention.
- the present invention provides a wave-type bushing assembly device for a long-axis vertical submersible pump, which includes a motor 1, a supporting device, interconnected pipes and a pump shaft connecting the pipes.
- a sliding bearing body 5 is installed at the connection, a pump body 61 is installed at one end of the pump shaft, and a wave type bushing assembly 7 is installed above the pump body 61 and in the sliding bearing body 5; the wave type shaft
- the bushing assembly 7 includes a bushing 71 and a bushing 72 that are sleeved with each other.
- the inner side of the bushing 71 is provided with a wave-shaped groove 711, and the outer side of the bushing 72 is provided with a wave-shaped convex that abuts against the wave-shaped groove 711.
- Groove 721, and the bushing 71 is fixedly connected to the sliding bearing body 5, the bushing 72 is fixedly connected to the pump shaft, and the wavy groove 711 and the wavy convex groove 721 have a height of the bushing 71 and the bushing respectively 1/3 to 1/7 of the wall thickness of 72, wear-resistant materials are provided at the contact between the bushing 71 and the bushing 72.
- the pipeline of the present invention includes an upper connecting pipe 31 and a lower connecting pipe 32.
- the pump shaft includes an upper pump shaft 41 and a lower pump shaft 42.
- the pump body 61 is connected with a pump cover 62 and an impeller 63.
- the upper connecting pipe 31 and the lower connecting pipe 32 effectively convey the conveying medium to ensure conveying efficiency and conveying effect.
- the wave-shaped groove 711 of the present invention is a longitudinal wave-shaped groove or a horizontal wave-shaped groove
- the wave-shaped convex groove 721 is a longitudinal wave-shaped convex groove or a horizontal wave-shaped convex groove.
- the groove 711 and the wave-shaped convex groove 721 reduce the friction between the bushing 71 and the bushing 72, thereby prolonging the service life of various parts and reducing the manufacturing cost.
- the wave-shaped grooves 711 and the wave-shaped convex grooves 721 of the present invention are both sine regular distribution or involute regular distribution with convex points as rounded corners, and wavy concaves with sine regular distribution or involute regular distribution are adopted.
- the groove 711 or the wave-shaped convex groove 721 turns the plane friction between the bushing 71 and the bushing 72 into point friction, which reduces the friction force and prolongs the service life.
- the involute regularly distributed wave-shaped grooves 711 or wave-shaped convex grooves 721 of the present invention all use 30° as the graduated pressure angle, and take 1/5 of the wall thickness as the tooth top height.
- the radius is 1/5 of the fillet height of the tooth tip, the structure is more stable, and the force is even, which can effectively extend the service life of the parts and reduce the use cost.
- the motor 1 at one end of the pipeline is used to drive the pipeline and the pump body 61 connected to the pipeline to achieve work, so that it can transmit and transport the liquid required in the chemical industry.
- a wave-type bushing assembly 7 is installed on the sliding bearing body 5 and the pump cover 62.
- the protrusion height of the wave-shaped groove 711 and the wave-shaped convex groove 721 are respectively 1/5 of the wall thickness of the bushing 71 and the bushing 72.
- the material is SiC and/or C, and SiC and/or C are used as wear-resistant materials, which can effectively protect the apex of the wave-shaped groove 711 and the wave-shaped convex groove 721, enhance their friction, and effectively protect the parts .
- the wave-shaped groove 711 and the wave-shaped convex groove 721 are in contact through the convex part, thereby reducing the contact area, reducing the friction force, and extending the service life of the parts.
- the wave crests and wave bottoms formed by the wave-shaped grooves 711 and the wave-shaped convex grooves 721 can accommodate the liquid flow, and the space formed between the wave crests and the wave bottoms can effectively flow the impurities inside the liquid, thereby reducing
- the retention of impurities in the wave-shaped bushing assembly 7 is reduced, the friction between the bushing 71 and the bushing 72 is reduced, and its service life is prolonged.
- the present invention provides a wave-type bushing assembly device for a long-axis vertical submersible pump, which includes a motor, a supporting device, interconnected pipes, and a pump shaft connecting the pipes.
- the pipe joints are installed There is a sliding bearing body, a pump body is installed at one end of the pump shaft, and a wave type bushing assembly is installed above the pump body and the sliding bearing body;
- the wave type bushing assembly includes bushings sleeved with each other And a sleeve, the inner side of the sleeve is provided with a wave-shaped groove, the outer side of the sleeve is provided with a wave-shaped convex groove that abuts the wave-shaped groove, and the sleeve is fixedly connected to the sliding bearing body, the shaft The sleeve is fixedly connected to the pump shaft.
- the heights of the wave-shaped grooves and the wave-shaped convex grooves are respectively 1/3 to 1/7 of the wall thickness of the bushing and the bushing. Grinding materials.
- the invention has the advantages of simple structure, reliable design, and simple operation. By setting wave grooves, the contact mode is changed from surface contact to point contact, which reduces the friction area between the traditional form of bushing and bushing; Multiple channels are formed between the wave grooves of the sleeve, so that when the particles are present in the conveyed medium, the particles can flow out of the gap between the sleeve and the bushing along the gap with the conveying medium, which greatly reduces the sleeve under such conditions.
- the wave grooves are arranged in a sinusoidal distribution or an involute regular distribution with the tooth tip as a fillet.
- the structure is stable and the force is uniform, which prolongs the service life of parts and reduces the use cost.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
A wavy bushing assembly device for a long-shaft vertical submerged pump, comprising a motor (1), mutually connected pipelines and a pump shaft connected with the pipelines, a sliding bearing body (5) is arranged at the connection of the pipelines, a pump body (61) is arranged on one end of the pump shaft, and a wavy bushing assembly (7) is respectively arranged above the pump body (61) and inside the sliding bearing body (5); the wavy bushing assembly (7) comprises a bushing (71) and a shaft sleeve (72) which are sleeved with each other, a wavy concave groove (711) is formed in the inner side of the bushing (71), a wavy convex groove (721) abutting against the wavy concave groove (711) is formed in the outer side of the shaft sleeve (72), the bushing (71) is fixedly connected with the sliding bearing body (5), the shaft sleeve (72) is fixedly connected with the pump shaft, and a wear-resistant material is arranged at the contact of the bushing (71) and the shaft sleeve (72).
Description
本发明涉及工程泵技术领域,尤其涉及一种用于长轴立式液下泵的波浪式轴衬组件装置。The invention relates to the technical field of engineering pumps, in particular to a wave-type bushing assembly device for a long-axis vertical submerged pump.
目前,石油化工行业已广泛使用长轴立式液下泵,轴衬、轴套装置作为保护泵轴不与其他构件直接接触摩擦的构件,在工程使用中是极易损坏的。这通常是由于传统的轴衬、轴套装置属于面接触,而化工行业中所输送的介质会出现掺杂颗粒物的工况,当细小颗粒物随介质进入轴衬与轴套之间,加剧两构件的磨损造成的。At present, the petrochemical industry has widely used long-shaft vertical submersible pumps. Bushings and bushing devices are used as components to protect the pump shaft from direct contact and friction with other components, which are extremely easy to damage in engineering use. This is usually due to the fact that traditional bushings and bushings are in surface contact, and the medium conveyed in the chemical industry will be mixed with particulates. When fine particles enter between the bushing and the bushing with the medium, the two components are aggravated. Caused by wear and tear.
综上可知,现有技术在实际使用上显然存在不便与缺陷,所以有必要加以改进。In summary, the existing technology obviously has inconvenience and defects in actual use, so it is necessary to improve it.
发明内容Summary of the invention
针对上述的缺陷,本发明的目的在于提供一种用于长轴立式液下泵的波浪式轴衬组件装置,其可以降低零部件之间的摩擦,延长其使用寿命,降低制造成本。In view of the above-mentioned defects, the purpose of the present invention is to provide a wave-type bushing assembly device for a long-axis vertical sump pump, which can reduce the friction between parts, prolong its service life, and reduce manufacturing costs.
为了实现上述目的,本发明提供一种用于长轴立式液下泵的波浪式轴衬组件装置,包括电机、支撑装置、相互连接的管道和连接管道的泵轴,所述管道连接处安装有滑动轴承体,所述泵轴一端安装有泵体,且所述泵体上方和所述滑动轴承体内均安装有波浪式轴衬组件;所述波浪式轴衬组件包括相互套接的轴衬和轴套,所述轴衬内侧设有波浪形凹槽,所述轴套外侧设有与波浪形凹槽相抵接的波浪形凸槽,且所述轴衬固定连接滑动轴承体,所述轴套固定连接泵轴,所述波浪形凹槽和波浪形凸槽凸起高度分别为轴衬和轴套 壁厚的1/3~1/7,所述轴衬和轴套接触处设有耐磨材料。In order to achieve the above objective, the present invention provides a wave-type bushing assembly device for a long-axis vertical submerged pump, which includes a motor, a supporting device, interconnected pipes, and a pump shaft connecting the pipes. The pipe joints are installed There is a sliding bearing body, a pump body is installed at one end of the pump shaft, and a wave type bushing assembly is installed above the pump body and the sliding bearing body; the wave type bushing assembly includes bushings sleeved with each other And a sleeve, the inner side of the sleeve is provided with a wave-shaped groove, the outer side of the sleeve is provided with a wave-shaped convex groove that abuts the wave-shaped groove, and the sleeve is fixedly connected to the sliding bearing body, the shaft The sleeve is fixedly connected to the pump shaft. The heights of the wave-shaped grooves and the wave-shaped convex grooves are respectively 1/3 to 1/7 of the wall thickness of the bushing and the bushing. Grinding materials.
根据本发明的用于长轴立式液下泵的波浪式轴衬组件装置,所述管道包括上接管和下接管,所述泵轴包括上段泵轴和下段泵轴,所述泵体连接有泵盖和叶轮。According to the wave-type bushing assembly device for a long-axis vertical submerged pump according to the present invention, the pipeline includes an upper connecting pipe and a lower connecting pipe, the pump shaft includes an upper pump shaft and a lower pump shaft, and the pump body is connected with Pump cover and impeller.
根据本发明的用于长轴立式液下泵的波浪式轴衬组件装置,所述波浪形凹槽为纵向波浪形凹槽或横向波浪形凹槽,所述波浪形凸槽为纵向波浪形凸槽或横向波浪形凸槽。According to the wave-shaped bushing assembly device for a long-axis vertical submerged pump according to the present invention, the wave-shaped groove is a longitudinal wave-shaped groove or a horizontal wave-shaped groove, and the wave-shaped convex groove is a longitudinal wave-shaped groove Convex groove or transverse wave-shaped convex groove.
根据本发明的用于长轴立式液下泵的波浪式轴衬组件装置,所述波浪形凹槽和波浪形凸槽均采用正弦规律分布或以凸起点为圆角的渐开线规律分布。According to the wave-type bushing assembly device for a long-axis vertical submerged pump according to the present invention, the wave-shaped grooves and wave-shaped convex grooves are distributed regularly by sine or involutes with rounded convex points. .
根据本发明的用于长轴立式液下泵的波浪式轴衬组件装置,所述渐开线规律分布的波浪形凹槽或波浪形凸槽均以30°为分度圆压力角,分别以壁厚的1/5为齿顶高度,齿顶半径为1/5齿顶高度的圆角。According to the wave-shaped bushing assembly device for a long-axis vertical submersible pump according to the present invention, the wave-shaped grooves or wave-shaped convex grooves regularly distributed on the involute line have a pressure angle of 30°, respectively Take 1/5 of the wall thickness as the addendum height, and the addendum radius is the fillet of 1/5 the addendum height.
根据本发明的用于长轴立式液下泵的波浪式轴衬组件装置,所述波浪形凹槽和波浪形凸槽凸起高度分别为轴衬和轴套壁厚的1/5。According to the wave-type bushing assembly device for a long-axis vertical submerged pump according to the present invention, the height of the wave-shaped groove and the wave-shaped convex groove are respectively 1/5 of the wall thickness of the bushing and the bushing.
根据本发明的用于长轴立式液下泵的波浪式轴衬组件装置,所述耐磨材料为SiC和/或C。According to the wave-type bushing assembly device for a long-axis vertical submerged pump according to the present invention, the wear-resistant material is SiC and/or C.
本发明提供一种用于长轴立式液下泵的波浪式轴衬组件装置,包括电机、支撑装置、相互连接的管道和连接管道的泵轴,所述管道连接处安装有滑动轴承体,所述泵轴一端安装有泵体,且所述泵体上方和所述滑动轴承体内均安装有波浪式轴衬组件;所述波浪式轴衬组件包括相互套接的轴衬和轴套,所述轴衬内侧设有波浪形凹槽,所述轴套外侧设有与波浪形凹槽相抵接的波浪形凸槽,且所述轴衬固定连接滑动轴承体,所述轴套固定连接泵轴,所述波浪形凹槽和波浪形凸槽凸起高度分别为轴衬和轴套壁厚的1/3~1/7,所述轴衬和轴套接触处设有耐磨材料。本发明具有结构简单、设计可靠,操 作简便的优点,通过设置波浪槽,将接触方式由面接触改为点接触,减小了传统形式轴套与轴衬间摩擦的面积;同时轴衬、轴套的波浪槽之间形成多条通道,使得当遇到所输送介质中存在颗粒物工况时,颗粒物可沿间隙随输送介质流出轴套与轴衬间隙,大大降低了此种工况下轴套与轴衬的磨损,与此同时,波浪槽设置为正弦分布或者以齿顶为圆角的渐开线规律分布,结构稳定、受力均匀,延长了零部件的使用寿命,降低了使用成本。The present invention provides a wave-type bushing assembly device for a long-axis vertical submerged pump, which includes a motor, a supporting device, a pipe connected to each other and a pump shaft connected to the pipe, and a sliding bearing body is installed at the pipe connection. A pump body is installed at one end of the pump shaft, and a wave type bushing assembly is installed above the pump body and the sliding bearing body; the wave type bushing assembly includes a bushing and a bushing that are sleeved with each other, so The inner side of the bushing is provided with a wave-shaped groove, the outer side of the shaft sleeve is provided with a wave-shaped convex groove that abuts the wave-shaped groove, and the bushing is fixedly connected to the sliding bearing body, and the shaft sleeve is fixedly connected to the pump shaft The heights of the wave-shaped grooves and the wave-shaped convex grooves are respectively 1/3 to 1/7 of the wall thickness of the bushing and the bushing, and the contact part of the bushing and the bushing is provided with wear-resistant materials. The invention has the advantages of simple structure, reliable design, and easy operation. By setting wave grooves, the contact mode is changed from surface contact to point contact, which reduces the friction area between the traditional form of bushing and bushing; Multiple channels are formed between the wave grooves of the sleeve, so that when the particles are present in the conveyed medium, the particles can flow out of the gap between the sleeve and the bushing along the gap with the conveying medium, which greatly reduces the sleeve under such conditions. In addition to the wear of the bushing, at the same time, the wave grooves are arranged in a sinusoidal distribution or an involute regular distribution with the tooth tip as a fillet. The structure is stable and the force is uniform, which prolongs the service life of the parts and reduces the use cost.
图1是本发明的结构示意图;Figure 1 is a schematic diagram of the structure of the present invention;
图2是本发明中轴套的结构示意图;Figure 2 is a schematic diagram of the structure of the shaft sleeve of the present invention;
图3是本发明中轴衬的结构示意图;Figure 3 is a schematic diagram of the structure of the bushing of the present invention;
图4是本发明中波浪式轴衬组件的组和结构示意图;Figure 4 is a schematic diagram of the group and structure of the wave-type bushing assembly of the present invention;
在图中,1-电机,21-支座,22-支撑板,31-上接管,32-下接管,41-上段泵轴,42-下段泵轴,5-滑动轴承体,61-泵体,62-泵盖,63-叶轮,7-波浪式轴衬组件,71-轴衬,711-波浪形凹槽,72-轴套,721-波浪形凸槽。In the figure, 1-motor, 21-support, 22-support plate, 31-upper tube, 32-lower tube, 41-upper pump shaft, 42-lower pump shaft, 5-sliding bearing body, 61-pump body , 62- pump cover, 63- impeller, 7- wave bushing assembly, 71- bushing, 711- wave groove, 72- shaft sleeve, 721- wave convex groove.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明,应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not used Limit the invention.
参见图1~4,本发明提供了一种用于长轴立式液下泵的波浪式轴衬组件装置,包括电机1、支撑装置、相互连接的管道和连接管道的泵轴,所述管道连接处安装有滑动轴承体5,所述泵轴一端安装有泵体61,且所述泵体61上方和所述滑动轴承体5内均安装有波浪式轴衬组件7;所述波浪式轴衬组件7包括相互套接的轴衬71和轴套72,所述轴衬71内侧设有波浪形凹槽711,所述轴套72外侧设有与波浪形凹槽711相抵接的波浪形凸槽721,且所述轴衬71固定连接滑动轴承体5,所述轴套72固定连接泵轴,所述波浪 形凹槽711和波浪形凸槽凸721起高度分别为轴衬71和轴套72壁厚的1/3~1/7,所述轴衬71和轴套72接触处设有耐磨材料。Referring to Figures 1 to 4, the present invention provides a wave-type bushing assembly device for a long-axis vertical submersible pump, which includes a motor 1, a supporting device, interconnected pipes and a pump shaft connecting the pipes. A sliding bearing body 5 is installed at the connection, a pump body 61 is installed at one end of the pump shaft, and a wave type bushing assembly 7 is installed above the pump body 61 and in the sliding bearing body 5; the wave type shaft The bushing assembly 7 includes a bushing 71 and a bushing 72 that are sleeved with each other. The inner side of the bushing 71 is provided with a wave-shaped groove 711, and the outer side of the bushing 72 is provided with a wave-shaped convex that abuts against the wave-shaped groove 711. Groove 721, and the bushing 71 is fixedly connected to the sliding bearing body 5, the bushing 72 is fixedly connected to the pump shaft, and the wavy groove 711 and the wavy convex groove 721 have a height of the bushing 71 and the bushing respectively 1/3 to 1/7 of the wall thickness of 72, wear-resistant materials are provided at the contact between the bushing 71 and the bushing 72.
优选的是,本发明的管道包括上接管31和下接管32,所述泵轴包括上段泵轴41和下段泵轴42,所述泵体61连接有泵盖62和叶轮63,通过相互连接的上接管31和下接管32,对输送介质进行有效输送,保证输送效率和输送效果。Preferably, the pipeline of the present invention includes an upper connecting pipe 31 and a lower connecting pipe 32. The pump shaft includes an upper pump shaft 41 and a lower pump shaft 42. The pump body 61 is connected with a pump cover 62 and an impeller 63. The upper connecting pipe 31 and the lower connecting pipe 32 effectively convey the conveying medium to ensure conveying efficiency and conveying effect.
另外,本发明的波浪形凹槽711为纵向波浪形凹槽或横向波浪形凹槽,所述波浪形凸槽721为纵向波浪形凸槽或横向波浪形凸槽,通过相互抵接的波浪形凹槽711和波浪形凸槽721,降低了轴衬71和轴套72之间的摩擦力,从而延长了各个零部件之间的使用寿命,降低了制造成本。In addition, the wave-shaped groove 711 of the present invention is a longitudinal wave-shaped groove or a horizontal wave-shaped groove, and the wave-shaped convex groove 721 is a longitudinal wave-shaped convex groove or a horizontal wave-shaped convex groove. The groove 711 and the wave-shaped convex groove 721 reduce the friction between the bushing 71 and the bushing 72, thereby prolonging the service life of various parts and reducing the manufacturing cost.
进一步的,本发明的波浪形凹槽711和波浪形凸槽721均采用正弦规律分布或以凸起点为圆角的渐开线规律分布,通过正弦规律分布或渐开线规律分布的波浪形凹槽711或波浪形凸槽721,使轴衬71和轴套72之间的平面摩擦变为点摩擦,降低了摩擦力,延长了使用寿命。Further, the wave-shaped grooves 711 and the wave-shaped convex grooves 721 of the present invention are both sine regular distribution or involute regular distribution with convex points as rounded corners, and wavy concaves with sine regular distribution or involute regular distribution are adopted. The groove 711 or the wave-shaped convex groove 721 turns the plane friction between the bushing 71 and the bushing 72 into point friction, which reduces the friction force and prolongs the service life.
更好的,本发明的渐开线规律分布的波浪形凹槽711或波浪形凸槽721均以30°为分度圆压力角,分别以壁厚的1/5为齿顶高度,齿顶半径为1/5齿顶高度的圆角,采用该结构较稳定,且受力均匀,从而能够有效延长零部件的使用寿命,降低使用成本。More preferably, the involute regularly distributed wave-shaped grooves 711 or wave-shaped convex grooves 721 of the present invention all use 30° as the graduated pressure angle, and take 1/5 of the wall thickness as the tooth top height. The radius is 1/5 of the fillet height of the tooth tip, the structure is more stable, and the force is even, which can effectively extend the service life of the parts and reduce the use cost.
本发明在实施过程中:利用位于管道一端的电机1带动管道和与管道连接的泵体61实现工作,使其能够对化工行业中所需的液体进行传送及运输,在运输过程中,为了防止泵轴与滑动轴承体5之间产生较大的摩擦,因此在滑动轴承体5和泵盖62上安装有波浪式轴衬组件7。所述波浪形凹槽711和波浪形凸槽721凸起高度(如图4所示,h为该凸起高度)分别为轴衬71和轴套72壁厚的1/5,所述耐磨材料为SiC和/或C,而采用SiC和/或C作为耐磨材料,能够有效对波浪形凹槽711和波浪形凸槽721的顶点进行保护, 增强其摩擦力,对零部件进行有效保护。在工作过程中,波浪形凹槽711和波浪形凸槽721通过凸起部分进行接触,从而降低了接触面积,降低了摩擦力,延长了零部件的使用寿命。由于波浪形凹槽711和波浪形凸槽721所形成的波峰和波底,能够容纳液体流动,同时该波峰和波底之间所形成的空间,能够使液体内部的杂质进行有效流动,从而降低了杂质在波浪形轴衬组件7内的滞留,降低了轴衬71和轴套72的摩擦力,延长了其使用寿命。During the implementation of the present invention, the motor 1 at one end of the pipeline is used to drive the pipeline and the pump body 61 connected to the pipeline to achieve work, so that it can transmit and transport the liquid required in the chemical industry. During the transportation, in order to prevent Large friction is generated between the pump shaft and the sliding bearing body 5, so a wave-type bushing assembly 7 is installed on the sliding bearing body 5 and the pump cover 62. The protrusion height of the wave-shaped groove 711 and the wave-shaped convex groove 721 (as shown in FIG. 4, h is the height of the protrusion) are respectively 1/5 of the wall thickness of the bushing 71 and the bushing 72. The material is SiC and/or C, and SiC and/or C are used as wear-resistant materials, which can effectively protect the apex of the wave-shaped groove 711 and the wave-shaped convex groove 721, enhance their friction, and effectively protect the parts . In the working process, the wave-shaped groove 711 and the wave-shaped convex groove 721 are in contact through the convex part, thereby reducing the contact area, reducing the friction force, and extending the service life of the parts. Because the wave crests and wave bottoms formed by the wave-shaped grooves 711 and the wave-shaped convex grooves 721 can accommodate the liquid flow, and the space formed between the wave crests and the wave bottoms can effectively flow the impurities inside the liquid, thereby reducing The retention of impurities in the wave-shaped bushing assembly 7 is reduced, the friction between the bushing 71 and the bushing 72 is reduced, and its service life is prolonged.
综上所述,本发明提供一种用于长轴立式液下泵的波浪式轴衬组件装置,包括电机、支撑装置、相互连接的管道和连接管道的泵轴,所述管道连接处安装有滑动轴承体,所述泵轴一端安装有泵体,且所述泵体上方和所述滑动轴承体内均安装有波浪式轴衬组件;所述波浪式轴衬组件包括相互套接的轴衬和轴套,所述轴衬内侧设有波浪形凹槽,所述轴套外侧设有与波浪形凹槽相抵接的波浪形凸槽,且所述轴衬固定连接滑动轴承体,所述轴套固定连接泵轴,所述波浪形凹槽和波浪形凸槽凸起高度分别为轴衬和轴套壁厚的1/3~1/7,所述轴衬和轴套接触处设有耐磨材料。本发明具有结构简单、设计可靠,操作简便的优点,通过设置波浪槽,将接触方式由面接触改为点接触,减小了传统形式轴套与轴衬间摩擦的面积;同时轴衬、轴套的波浪槽之间形成多条通道,使得当遇到所输送介质中存在颗粒物工况时,颗粒物可沿间隙随输送介质流出轴套与轴衬间隙,大大降低了此种工况下轴套与轴衬的磨损,与此同时,波浪槽设置为正弦分布或者以齿顶为圆角的渐开线规律分布,结构稳定、受力均匀,延长了零部件的使用寿命,降低了使用成本。In summary, the present invention provides a wave-type bushing assembly device for a long-axis vertical submersible pump, which includes a motor, a supporting device, interconnected pipes, and a pump shaft connecting the pipes. The pipe joints are installed There is a sliding bearing body, a pump body is installed at one end of the pump shaft, and a wave type bushing assembly is installed above the pump body and the sliding bearing body; the wave type bushing assembly includes bushings sleeved with each other And a sleeve, the inner side of the sleeve is provided with a wave-shaped groove, the outer side of the sleeve is provided with a wave-shaped convex groove that abuts the wave-shaped groove, and the sleeve is fixedly connected to the sliding bearing body, the shaft The sleeve is fixedly connected to the pump shaft. The heights of the wave-shaped grooves and the wave-shaped convex grooves are respectively 1/3 to 1/7 of the wall thickness of the bushing and the bushing. Grinding materials. The invention has the advantages of simple structure, reliable design, and simple operation. By setting wave grooves, the contact mode is changed from surface contact to point contact, which reduces the friction area between the traditional form of bushing and bushing; Multiple channels are formed between the wave grooves of the sleeve, so that when the particles are present in the conveyed medium, the particles can flow out of the gap between the sleeve and the bushing along the gap with the conveying medium, which greatly reduces the sleeve under such conditions. In addition to the wear of the bushing, at the same time, the wave grooves are arranged in a sinusoidal distribution or an involute regular distribution with the tooth tip as a fillet. The structure is stable and the force is uniform, which prolongs the service life of parts and reduces the use cost.
当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Of course, the present invention can also have various other embodiments. Without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and modifications according to the present invention, but these corresponding All changes and deformations shall belong to the protection scope of the appended claims of the present invention.
Claims (7)
- 一种用于长轴立式液下泵的波浪式轴衬组件装置,包括电机、支撑装置、相互连接的管道和连接管道的泵轴,其特征在于,所述管道连接处安装有滑动轴承体,所述泵轴一端安装有泵体,且所述泵体上方和所述滑动轴承体内均安装有波浪式轴衬组件;所述波浪式轴衬组件包括相互套接的轴衬和轴套,所述轴衬内侧设有波浪形凹槽,所述轴套外侧设有与波浪形凹槽相抵接的波浪形凸槽,且所述轴衬固定连接滑动轴承体,所述轴套固定连接泵轴,所述波浪形凹槽和波浪形凸槽凸起高度分别为轴衬和轴套壁厚的1/3~1/7,所述轴衬和轴套接触处设有耐磨材料。A wave-type bushing assembly device for a long-axis vertical submerged pump, comprising a motor, a supporting device, interconnected pipes and a pump shaft connecting the pipes, characterized in that a sliding bearing body is installed at the pipe connection A pump body is installed at one end of the pump shaft, and a wave-type bushing assembly is installed above the pump body and the sliding bearing body; the wave-type bushing assembly includes a bushing and a bushing that are sleeved, The inner side of the bushing is provided with a wave-shaped groove, the outer side of the sleeve is provided with a wave-shaped convex groove that abuts the wave-shaped groove, and the bushing is fixedly connected to the sliding bearing body, and the shaft sleeve is fixedly connected to the pump For the shaft, the heights of the wave-shaped grooves and the wave-shaped convex grooves are respectively 1/3 to 1/7 of the wall thickness of the bushing and the bushing, and wear-resistant materials are provided at the contact between the bushing and the bushing.
- 根据权利要求1所述的用于长轴立式液下泵的波浪式轴衬组件装置,其特征在于,所述管道包括上接管和下接管,所述泵轴包括上段泵轴和下段泵轴,所述泵体连接有泵盖和叶轮。The wave-type bushing assembly device for a long-axis vertical sump pump according to claim 1, wherein the pipeline includes an upper joint and a lower joint, and the pump shaft includes an upper pump shaft and a lower pump shaft , The pump body is connected with a pump cover and an impeller.
- 根据权利要求1所述的用于长轴立式液下泵的波浪式轴衬组件装置,其特征在于,所述波浪形凹槽为纵向波浪形凹槽或横向波浪形凹槽,所述波浪形凸槽为纵向波浪形凸槽或横向波浪形凸槽。The wave-shaped bushing assembly device for a long-axis vertical sump pump according to claim 1, wherein the wave-shaped groove is a longitudinal wave-shaped groove or a horizontal wave-shaped groove, and the wave The convex groove is a longitudinal wave-shaped convex groove or a horizontal wave-shaped convex groove.
- 根据权利要求3所述的用于长轴立式液下泵的波浪式轴衬组件装置,其特征在于,所述波浪形凹槽和波浪形凸槽均采用正弦规律分布或以凸起点为圆角的渐开线规律分布。The wave-shaped bushing assembly device for a long-axis vertical submersible pump according to claim 3, wherein the wave-shaped grooves and wave-shaped convex grooves are distributed in a sine law or a convex point is a circle. The involute of the angle is distributed regularly.
- 根据权利要求4所述的用于长轴立式液下泵的波浪式轴衬组件装置,其特征在于,所述渐开线规律分布的波浪形凹槽或波浪形凸槽均以30°为分度圆压力角,分别以壁厚的1/5为齿顶高度,齿顶半径为1/5齿顶高度的圆角。The wave-shaped bushing assembly device for a long-axis vertical submersible pump according to claim 4, wherein the wave-shaped grooves or wave-shaped convex grooves with regular distribution of involutes are all set at 30° The pressure angle of the index circle is the fillet with 1/5 of the wall thickness as the tooth tip height, and the tooth tip radius is 1/5 of the tooth tip height.
- 根据权利要求1所述的用于长轴立式液下泵的波浪式轴衬组件装置,其特征在于,所述波浪形凹槽和波浪形凸槽凸起高度分别为轴衬和轴套壁厚的1/5。The wave-shaped bushing assembly device for a long-axis vertical sump pump according to claim 1, wherein the convex heights of the wave-shaped groove and the wave-shaped convex groove are the bushing and the wall of the bushing respectively 1/5 thick.
- 根据权利要求1所述的用于长轴立式液下泵的波浪式轴衬组件装置,其特征在于,所述耐磨材料为SiC和/或C。The wave-type bushing assembly device for a long-axis vertical submerged pump according to claim 1, wherein the wear-resistant material is SiC and/or C.
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