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WO2020017853A1 - Industrial dryer - Google Patents

Industrial dryer Download PDF

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Publication number
WO2020017853A1
WO2020017853A1 PCT/KR2019/008737 KR2019008737W WO2020017853A1 WO 2020017853 A1 WO2020017853 A1 WO 2020017853A1 KR 2019008737 W KR2019008737 W KR 2019008737W WO 2020017853 A1 WO2020017853 A1 WO 2020017853A1
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WO
WIPO (PCT)
Prior art keywords
drying
drum
temperature
heat
exhaust pipe
Prior art date
Application number
PCT/KR2019/008737
Other languages
French (fr)
Korean (ko)
Inventor
정연관
Original Assignee
정연관
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 정연관 filed Critical 정연관
Priority to CN201980005127.3A priority Critical patent/CN111670331B/en
Publication of WO2020017853A1 publication Critical patent/WO2020017853A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/06Controlling, e.g. regulating, parameters of gas supply
    • F26B21/10Temperature; Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/06Chambers, containers, or receptacles
    • F26B25/14Chambers, containers, receptacles of simple construction
    • F26B25/16Chambers, containers, receptacles of simple construction mainly closed, e.g. drum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/02Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
    • F26B3/06Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried

Definitions

  • the present invention relates to an industrial dryer, and more specifically, the heat heated through a radiator is configured to enter the drum to dry, and according to the temperature value of the heat exhausted through the exhaust pipe configured on one side of the drum
  • the internal temperature of the drum is kept uniform, thereby minimizing heat loss and optimizing the operating time of the boiler to save heat source consumption, thereby improving efficiency by drying optimization. It relates to a dryer.
  • drying equipment is essential for the drying of agricultural and industrial materials and waste.
  • the relative humidity of the wet air discharged from the drying apparatus is to maintain almost 90% or more, but the dried materials discharged together are also discharged with humidity.
  • the temperature of the exhaust air is increased and the humidity of the exhaust air is lowered.
  • the exhaust air is about 100 ° C, and the relative humidity is about 10%.
  • the temperature of hot air introduced is about 400 ° C, and the temperature of the exhaust air reaches 100% relative humidity of 10%.
  • the discharged air passes through the dust collector and passes through the condenser and the heat exchanger, and is preheated to about 40 to 60 ° C. and re-introduced into the hot air burner.
  • the disk drying apparatus using steam as a heat source was developed by Mitsubishi, Japan, and the disk rotates while the high pressure steam passes inside the disk, causing friction with the dry object.
  • the heat source of steam is transferred to the dry goods through the disk heat transfer and the friction of the dry goods, and the wet air generated during the drying of the dry goods is removed by the blowing air introduced with the dry goods.
  • the kiln, three-stage or radial multi-stage rotary dryer which is dried by direct contact with the hot air, has a high drying speed, but a large amount of contaminated high temperature wet air is generated during the drying process.
  • a heat exchanger and a condenser were used to recycle the hot waste wet air discharged directly from the hot air dryer.
  • the energy recovery efficiency is low compared to the installation cost of the heat exchanger and the condenser, and it is difficult to obtain sufficient economics.
  • the domestic dryer product is being released as a drum washing machine capable of handling washing, dehydration and drying at once and a drying-only product having a drying function. In most cases, it is released in the form of drying only.
  • the industrial drying market can be subdivided into small and large industries according to the size of the maximum drying volume once.
  • the dryer used for the small industry processes about 15 to 25 kg of dry matter based on throughput, while The dryer used can process more than 50kg at a time, and most of them are released in the form of 50kg, 100kg, 120kg.
  • Small industrial dryers are mainly used in small laundries or coin-operated commercial laundries.
  • Large industrial dryers are used for drying large laundries and industrial buildings.
  • the external air circulation drying apparatus of the washing machine of the Patent No. 501995 and the method of drying the laundry by circulating the air by checking the humidity and temperature of the air circulated during the drying administration In order to improve the effect, the temperature sensor for measuring the drying air temperature in the drum, the humidity sensor for measuring the humidity of the air circulating circulating duct, is installed between the temperature sensor and the humidity sensor on the air flow path.
  • the outdoor air circulation drying apparatus of the washing machine including a flow control means for selectively controlling the air flow circulated inside the drum and the air flow flowing in to the drum Is disclosed.
  • the drum type washing machine of Patent No. 939866 has a suction motor for sucking air in the dryer body, a vent air duct connected to the suction motor, and a damper provided at one side wall of the exhaust side of the air vent duct.
  • the drum dryer includes a heat recoverer between the air duct and the suction duct and is installed at one side of the heat recoverer so that external fresh air flows naturally.
  • the suction hole formed and the air introduced from the suction hole heat the heat recovery unit and then return to the heater. It was reheated and fed to the drum.
  • the industrial dryer (1) is composed of a door that opens and closes at one end, to form a space to be stored by putting the object to be dried inside Drum 10.
  • the radiator 20 is configured on one side of the drum 10.
  • the radiator 20 includes an injection pipe 22 configured at one side including a control valve to inject steam into the radiator 20, and condenses steam injected at the other side to discharge water.
  • a discharge pipe 24 including a control valve is configured.
  • the lower end of the radiator 20 is configured with a thermometer 40 to check the temperature of the heat passing through the radiator 20 to the drum 10.
  • the other side of the drum 10 is provided with a ventilation motor 32 for providing a suction force so that the heated heat passing through the radiator 20 can pass through the interior of the drum 10.
  • one side of the ventilation motor 32 is composed of an exhaust pipe 34 for supporting the heat passing through the drum 10 to be discharged to the outside through the ventilation motor 32.
  • the industrial dryer 1 is used while consuming heat.
  • the heat source is a steam radiator using a boiler using gasoline, a case, kerosene, a steam radiator using a gas boiler, a steam radiator using an electric boiler, or electricity. It is composed of high efficiency and automation of dryer or dryer which is used by using steam radiator, thermal radiator using heat medium, steam and thermal radiator using incineration boiler, and all other heat.
  • the industrial dryer 1 generates steam in a boiler, stores the steam as a steam main tank, and provides the steam to the radiator 20 in the steam main tank.
  • the drum 10 is rotated in the left and right directions, the valve of the injection pipe 22 configured on one side of the radiator 20 When is opened, steam is supplied to the radiator 20 through the injection pipe 22.
  • the steam injected through the injection pipe 22 circulates the radiator 20 to discharge the discharge pipe 24, and air is generated by the action of the ventilation motor 32 configured downward during the circulation process. Heat that is heated while passing through the radiator 20 is introduced into the drum 10, thereby drying the dried material of the drum 10.
  • thermometer 40 configured at the bottom of the radiator 20 to display the heat temperature passed through the radiator 20.
  • the timer is configured in the industrial dryer 1 and the operator has estimated and set the drying time in advance through the timer, the buzzer of the drying completed in the state in which the timer value set in the timer is reached but the dried product is not dried. Is working.
  • the operator confirms the dry state through the touch of the dry state of the dry matter, and if a further dry operation is to be performed, the timer is re-inferred and set again to perform the dry operation again.
  • the door of the drum 10 is opened to check the drying state of the building, and the heat of the drum 10 is heat-exchanged with the outside due to the opening of the door, resulting in heat loss.
  • a worker has a risk of a safety accident such as a burn due to the opening of the drum 10.
  • the clothes start to dry after about 12 minutes, and when it is about 45 minutes to about 55 minutes, the drying takes place completely.
  • the heat is heated through the radiator is configured to enter the drum to dry, the steam in the radiator in accordance with the temperature value of the heat exhausted to the exhaust pipe
  • an industrial dryer that controls the injection and blockage of the drum to maintain a uniform internal temperature of the drum to minimize heat loss, and to optimize the operating time of the boiler to save heat source consumption, thereby improving efficiency by drying optimization.
  • the present invention for achieving the above object, in the industrial dryer, a drum; A radiator configured at an upper end of the drum and receiving steam provided by a boiler to heat air entering the drum to provide heat to the drum; A ventilation motor configured at a lower end of the drum, the exhaust pipe being configured to discharge the heat entering the drum to the outside; A temperature sensor configured at one side of the exhaust pipe to measure a temperature of the heat exhausted through the exhaust pipe; And a humidity sensor configured at one side of the exhaust pipe to measure the humidity of the heat and sense that the drying is completed according to the measured humidity value.
  • the radiator the injection pipe is configured on one side so that the steam generated in the boiler is injected into the radiator; And a discharge pipe configured at the other side, the trap valve configured to discharge the condensed water generated in the radiator to the outside;
  • One side of the exhaust pipe, the solenoid valve for supplying or blocking the steam is made in accordance with the control signal by the sensing value measured by the temperature sensor or the humidity sensor;
  • the temperature sensor when the heat temperature exhausted to the exhaust pipe is 75 °C ⁇ 85 °C, block the steam entering the radiator;
  • the hot air temperature exhausted to the exhaust pipe is 55 °C ⁇ 65 °C, it is set so that the hot air temperature is increased by injecting steam into the radiator;
  • the temperature sensor is set to dry if the set time is reached from the lower limit temperature and the upper limit temperature to the upper limit temperature from 2 minutes to 3 minutes.
  • the humidity sensor is preferably set to complete the drying when the measured humidity value is maintained for 5 to 10% for 10 to 20 seconds.
  • the temperature sensor at the set lower limit temperature, the upper limit temperature, the time to reach the upper limit temperature from the lower limit temperature is 2 minutes to 3 minutes drying completion condition;
  • the humidity sensor when the measured humidity value is maintained for 5 to 10% for 10 to 20 seconds, it is determined that the drying is complete when all of the drying completion conditions are satisfied.
  • the temperature sensor is set to set the upper limit temperature and the lower limit temperature, so that when the hot air temperature outside the upper limit temperature or the lower limit temperature is measured, it is set to recognize that a failure occurs in the solenoid valve or trap valve; It is preferable.
  • the exhaust pipe it is preferable to include an expansion pipe to reduce the flow rate of the heat exhausted from the drum to the exhaust pipe, to obtain accurate sensing values from the temperature sensor and humidity sensor configured on one side of the exhaust pipe; Do.
  • the heat heated through the radiator is configured to enter the drum to dry, and to control the injection and blocking of steam to the radiator in accordance with the temperature value of the heat exhausted to the exhaust pipe, the internal temperature of the drum
  • 1 is a schematic configuration diagram of a typical industrial dryer.
  • FIG. 2 is a schematic configuration diagram of an industrial dryer according to the present invention.
  • inclusions and / or comprisings include the presence or addition of one or more other components, steps, operations and / or elements other than the components, steps, operations and / or elements mentioned. Use in the sense that does not exclude.
  • the industrial dryer 1 of the present invention includes a drum 10, a radiator 20, a ventilation motor 32, and a thermometer 40. It includes a temperature sensor 42 for measuring the temperature of the heat exhausted to one side.
  • the drum (10) serves to support the drying to be made by the input.
  • the radiator 20 receives the steam generated from the boiler, and performs a function of allowing the drying operation to be performed by allowing the air 10 heated from the outside to enter the drum 10.
  • the radiator 20 is configured with an injection pipe 22 and a discharge pipe 24 for injection of steam generated from the boiler and discharge of condensate.
  • injection pipe 22 is configured with a solenoid valve 23 to be opened and closed in accordance with a control signal.
  • the discharge pipe 24 is configured to separate the water and condensate, the trap valve 25 for intermittent discharge so that the condensate generated in the radiator 20 is configured.
  • the solenoid valve 23 controls the injection amount and the blocking of steam injected into the injection pipe 22 according to a control signal, thereby controlling the amount of heat entering the drum 10.
  • the internal temperature is controlled.
  • the trap valve 25 serves to discharge only the condensed water generated in the radiator 20 by steam entered through the solenoid valve 23.
  • the ventilation motor 32 is configured in the lower portion of the drum 10 to discharge the heat entered into the drum 10 to the outside to perform a function to smoothly perform the drying operation inside the drum 10 do.
  • one end of the ventilation motor 32 has an exhaust pipe 34 for supporting the internal air of the drum 10 sucked through the ventilation motor 32 to be discharged to the outside.
  • the temperature sensor 42 for measuring the temperature for the heat exhausted to the exhaust pipe 34 through the ventilation motor 32 is configured.
  • one side of the exhaust pipe 34 includes a humidity sensor 44 for measuring the humidity contained in the heat exhausted through the exhaust pipe (34).
  • one side of the exhaust pipe 34 is lowered the discharge rate of the heat discharged through the exhaust pipe 34 to more accurately measure the temperature and humidity for the exhaust heat through the temperature sensor 42 and the humidity sensor 44 Expansion portion 36 to be made.
  • the expansion pipe 36 forms a section for inducing the diameter of the exhaust pipe configured at the ventilation motor 32 side to be larger than the exhaust pipe configured at the drum 10 side.
  • the expansion pipe 36 allows the speed of the heat discharged through the exhaust pipe having a small diameter to discharge the heat into the expanded exhaust pipe as the flow rate drops rapidly as the diameter of the expansion pipe 36 increases.
  • the expansion of the exhaust pipe leads to a smooth measurement of temperature and humidity with respect to heat at which the flow rate is dropped.
  • the exhaust pipe 34 is configured to sequentially expand the expansion portion 36, the temperature sensor 42, the humidity sensor 44 and the ventilation motor 32 from the front end, based on the exhaust direction of the heat, the ventilation The heat entering the inside of the drum 10 by the action of the motor 32 is discharged to the exhaust pipe 34.
  • expansion pipe 36 reduces the flow rate of the heat rapidly through the exhaust pipe 34 to reduce the flow rate of the heat.
  • the heat flow rate is reduced by the expansion pipe 36 is measured by the temperature sensor 42 and the humidity sensor 44 configured on one side of the exhaust pipe 34 and the humidity included in the heat
  • the internal temperature of the drum 10 is kept constant and uniform, minimizing heat loss and optimizing the operating time of the boiler to save heat source consumption.
  • the efficiency is improved by drying optimization for the industrial dryer.
  • the dry matter is put into the drum 10, and the door configured to the front of the drum 10 is closed to seal the inside of the drum 10.
  • the steam generated in the boiler is injected through the injection tube 22 of the radiator 20.
  • the ventilation motor 32 by the action of the ventilation motor 32, the heated air while the outside air passes through the radiator 20 enters into the drum 10, and heat exchanges with the dry matter introduced into the drum 10. And the heat is lowered by passing through the dry matter is discharged to the outside through the exhaust pipe (34).
  • the temperature of the heat discharged through the temperature sensor 42 configured on one side of the exhaust pipe 34 of the ventilation motor 32 is measured.
  • the time for reaching the upper limit temperature from the lower limit temperature is calculated, and the time of arrival thus calculated is the drying time range If it reaches within (approximately 2 minutes 30 seconds), it is determined that drying is completed.
  • a cooling time of 2 to 4 minutes (approximately 3 minutes) is picked up so that the operator can prevent the occurrence of a safety accident due to a burn or the like.
  • the steam supplied to the radiator 20 is paused.
  • the temperature value at which steam supply is paused is 70 degreeC-90 degreeC (about 80 degreeC).
  • the solenoid valve 23 of the injection pipe 22 configured at one side of the radiator 20 is switched from the open to the intermittent direction and provided through the boiler. The steam to be provided to the radiator 20 is paused.
  • the clothes are put into the drum 10, and the solenoid valve 23 is opened by opening the solenoid valve 23 until the temperature of the heat is reached to 80 ° C through the temperature sensor 42. 20) allow the circulation of steam to occur.
  • the solenoid valve 23 is interrupted to interrupt the supply of steam to the radiator 20.
  • the intermittent solenoid valve 23 is opened to resupply steam.
  • the similar time difference from 4st to 6st indicates that the heat exchange between clothes and heat is loose as the clothes are dried.
  • the drying is completed.
  • the buzzer will sound so that the operator can recognize it.
  • both the drying completion condition by the time reached from the lower limit temperature set through the temperature sensor 42 to the upper limit temperature and the drying completion condition by the humidity rate and humidity rate maintenance time set by the humidity sensor 44 are both When it is satisfied, dry finish condition is used.
  • the present invention is not limited thereto, and even if only one of the drying completion conditions by the temperature sensor 42 or the drying completion conditions by the humidity sensor 44 is satisfied, the drying completion conditions can be set.
  • the operator or the manager may set the setting value and set the drying conditions according to the kind of the dry matter.
  • a long time use may cause an opening or an interruption defect due to a foreign matter such as a scale in the solenoid valve 23 or the trap valve 25, and thus, the solenoid valve 23 or the trap valve 25 may When a defect occurs, the operator can be recognized through a buzzer, etc., so as to correct the defect early, thereby reducing the maintenance cost of the device.
  • the solenoid valve 23 or the trap valve 25 is defective, for example, when a failure occurs in the solenoid valve 23 to maintain an open state.
  • the hot air temperature measured by the temperature sensor 42 is measured to be higher than the upper limit, that is, 80 ° C. or higher and 90 ° C. or higher, it is recognized as a failure.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Control Of Washing Machine And Dryer (AREA)
  • Detail Structures Of Washing Machines And Dryers (AREA)

Abstract

The present invention relates to an industrial dryer in which hot air heated through a radiator enters a drum such that drying is performed, and the injection/blockage of steam in/from the radiator is controlled according to the temperature value of the hot air released through an exhaust pipe provided at one side of the drum, so as to uniformly maintain the internal temperature of the drum, thereby minimizing heat loss and optimizing the operating time of a boiler so as to reduce the consumption of a heat source, and thus the objective of the present invention is to improve efficiency through drying optimization. To this end, the present invention relates to an industrial dryer comprising: a drum (10); a radiator (20) provided at the upper end portion of the drum (10), and receiving the steam provided from the boiler so as to heat the air entering the drum (10) such that the hot air is provided to the drum (10); a ventilation motor (32) provided at the lower end portion of the drum (10), and having an exhaust pipe (34) so as to discharge, to the outside, the hot air entering the drum (10); a temperature sensor (42) provided at one side of the exhaust pipe (34) so as to measure the temperature of the hot air released through the exhaust pipe (34); and a humidity sensor (44) provided at one side of the exhaust pipe (34) so as to measure the humidity of the hot air, thereby sensing, according to a measured humidity value, that drying is complete.

Description

산업용 건조기Industrial dryer
본 발명은 산업용 건조기에 관한 것으로서, 더욱 상세하게는, 라디에이터를 통해 가열된 열기가 드럼으로 진입되어 건조가 이루어지도록 구성되고, 상기 드럼의 일측에 구성된 배기관을 통해 배기되는 열기의 온도값에 따라 상기 라디에이터에 스팀의 주입 및 차단을 제어하여, 상기 드럼의 내부 온도를 균일하게 유지시켜 열손실 최소화와 함께, 보일러의 작용시간을 최적화시켜 열원소비를 절약함으로써, 건조최적화로 효율성을 향상시키도록 하는 산업용 건조기에 관한 것이다.The present invention relates to an industrial dryer, and more specifically, the heat heated through a radiator is configured to enter the drum to dry, and according to the temperature value of the heat exhausted through the exhaust pipe configured on one side of the drum By controlling the injection and blocking of steam to the radiator, the internal temperature of the drum is kept uniform, thereby minimizing heat loss and optimizing the operating time of the boiler to save heat source consumption, thereby improving efficiency by drying optimization. It relates to a dryer.
일반적으로, 농축산물, 산업용 재료 및 폐기물 건조처리를 위해서는 건조장치가 필수적이다.In general, drying equipment is essential for the drying of agricultural and industrial materials and waste.
건조에너지를 절약하기 위하여, 건조장치에서 배출되는 고온의 폐습공기를 재활용(또는 재사용)하기 위한 노력이 요구되고 있다.In order to save drying energy, efforts are being made to recycle (or reuse) the hot waste wet air discharged from the drying apparatus.
상기 건조장치의 건조효율을 향상시키고자 건조장치에서 배출되는 습공기의 상대습도는 거의 90%이상을 유지하고자 하지만, 함께 배출되는 피건조물 역시 습도를 갖고 배출된다.In order to improve the drying efficiency of the drying apparatus, the relative humidity of the wet air discharged from the drying apparatus is to maintain almost 90% or more, but the dried materials discharged together are also discharged with humidity.
상기 피건조물의 함수율을 저하하고자 배출공기의 온도를 높이고 배출공기의 습도를 저하하도록 한다.In order to reduce the moisture content of the dry matter, the temperature of the exhaust air is increased and the humidity of the exhaust air is lowered.
즉, 피건조물의 함수율을 최소화(12% 이하)하고자 하는 경우, 배출공기는 약 100℃이고, 상대습도는 약 10%이다.That is, when it is desired to minimize the moisture content of the dry matter (12% or less), the exhaust air is about 100 ° C, and the relative humidity is about 10%.
예를 들면, 3단 로타리 건조장치(오스트리아의 ANDRITZ Co)의 경우, 투입되는 열풍의 온도는 400℃ 정도이고, 배출공기의 온도는 100℃ 상대습도 10%에 이른다.For example, in the case of a three-stage rotary drying apparatus (Andritsu Co., Austria), the temperature of hot air introduced is about 400 ° C, and the temperature of the exhaust air reaches 100% relative humidity of 10%.
이러한, 배출공기는 집진기를 거쳐서 응축기 및 열교환기를 통고하고, 40 ~ 60℃ 정도로 예열되어 열풍버너에 재투입된다.The discharged air passes through the dust collector and passes through the condenser and the heat exchanger, and is preheated to about 40 to 60 ° C. and re-introduced into the hot air burner.
이러한, 폐열 재사용을 위한 설비는 복잡하고, 투자비용은 막대하지만 실제로 재활용되는 에너지는 투입에너지의 5 ~ 15% 정도에 불과하다.Such a facility for reuse of waste heat is complicated, and the investment cost is enormous, but only about 5 to 15% of the input energy is actually recycled.
최근, 포스코 건설의 유기성 슬러지 자원화 기술의 경우, 응축기에서 수분이 제거되고 열교환기에서 예열된 폐공기를 중력식 곡물건조기 방식의 2차 건조장치에 투입하여 슬러지를 2차 건조하도록 하였다.Recently, in the case of organic sludge recycling technology of POSCO E & C, the waste air removed from the condenser and preheated in the heat exchanger was introduced into the secondary drying apparatus of the gravity type grain dryer to dry the sludge secondly.
스팀을 열원으로 사용하는 디스크 건조장치의 경우, 일본 미쓰비시에서 개발한 것으로, 고압의 스팀이 디스크 내부를 통과하는 동안 디스크는 회전하면서 피건조물과 마찰이 발생된다.The disk drying apparatus using steam as a heat source was developed by Mitsubishi, Japan, and the disk rotates while the high pressure steam passes inside the disk, causing friction with the dry object.
디스크 전열 및 피건조물의 마찰을 통하여 스팀의 열원은 피건조물에 전달되고, 피건조물의 건조과정에서 발생된 습공기를 피건조물과 함께 투입된 송풍에 의해 제거된다.The heat source of steam is transferred to the dry goods through the disk heat transfer and the friction of the dry goods, and the wet air generated during the drying of the dry goods is removed by the blowing air introduced with the dry goods.
그러나, 피건조물에 열풍이 직접 닿아서 건조가 이루어지는 킬른, 3단 또는 방사형 다단 로타리 건조기는 건조속도는 우수하지만, 건조과정에서 다량의 오염된 고온의 습공기가 발생된다.However, the kiln, three-stage or radial multi-stage rotary dryer, which is dried by direct contact with the hot air, has a high drying speed, but a large amount of contaminated high temperature wet air is generated during the drying process.
오염된 고온의 습공기를 열교환기, 냉각기 및 응축기를 이용하여 재활용하는 것은 경제성이 미흡하다.Recycling contaminated hot humid air using heat exchangers, coolers and condensers is not economical.
또한, 스팀에 의한 열원으로 피건조물을 열전도에 의해 간접적으로 건조하게 하는 스팀 디스크 건조기의 경우, 열원에 의한 피건조물의 오염 가능성은 없지만, 건조속도가 느리고 디스크 면에 누룽지와 흡사한 스케일이 발생하여 건조효율이 저하된다.In addition, in the case of a steam disc dryer which indirectly dries a dry matter by heat conduction using a heat source by steam, there is no possibility of contamination of the dry matter by a heat source, but the drying speed is slow and a scale similar to Nurungji occurs on the disk surface. The drying efficiency is lowered.
직접 열풍 건조장치에서 배출된 고온의 폐습공기를 재활용하기 위하여, 열교환기와 응축기를 사용하였다.A heat exchanger and a condenser were used to recycle the hot waste wet air discharged directly from the hot air dryer.
그러나, 열교환기와 응축기의 설치비용에 비교하여 에너지 회수효율이 저조하여 충분한 경제성을 얻기 어렵다.However, the energy recovery efficiency is low compared to the installation cost of the heat exchanger and the condenser, and it is difficult to obtain sufficient economics.
열풍 및 스팀건조방식의 비교표Comparison table of hot air and steam drying method
구분division 방사형로타리간접열원(폐열, 스팀) 건조기Radial Rotary Indirect Heater (Waste Heat, Steam) Dryer 방사형 로타리직접열원(열풍) 건조기Radial Rotary Direct Heat Dryer 디스크 간접열원(스팀)건조기Indirect heat source (steam) dryer
폐습공기 발생량Waste Air Generation medium versus Ha
전조효율(전열면 열전도에 따른 열손실 고려)Rolling efficiency (consideration of heat loss due to heat conduction of heat transfer surface) Ha Prize Prize
건조열원(투입온도)Dry heat source (inlet temperature) 폐열 또는 스팀(30 ~ 200℃)Waste heat or steam (30 ~ 200 ℃) 열풍(200 ~ 400℃)Hot air (200 ~ 400 ℃) 스팀(50 ~ 200℃)Steam (50 ~ 200 ℃)
스케일 발생Scale generation 없음none 없음none 없음none
건조기 내부피건조물 파쇄기능Drying of the inside of the dryer 있음has exist 있음has exist 없음none
피건조물 오염 및탄화 가능성Building Contamination and Carbonization Potential 없음none 있음has exist 없음none
함수율 10℃ 이하 건조Drying below 10 ℃ 가능possible 가능possible 가능possible
건조속도Drying speed 느림Slow 빠름speed 느림Slow
열교환기 용량Heat exchanger capacity 열교환기 불필요No heat exchanger required versus 열교환기 불필요No heat exchanger required
응축기용량Condenser capacity medium versus medium
한편, 세탁건조기 시장은 크게 가정용 건조기 시장과 산업용 건조기 시장으로 구분되며, 가정용 건조기 제품은 세탁, 탈수 및 건조를 한번에 처리할 수 있는 드럼세탁기와 건조기능만을 가진 건조전용제품으로 출시되고 있고, 산업용 건조기는 대부분의 경우 건조기능만을 가진 형태로 출시되고 있다.Meanwhile, the laundry dryer market is largely divided into the domestic dryer market and the industrial dryer market. The domestic dryer product is being released as a drum washing machine capable of handling washing, dehydration and drying at once and a drying-only product having a drying function. In most cases, it is released in the form of drying only.
산업용 건조시장은 1회 최대 건조량 규모에 따라 소형 산업용과, 대형 산업용으로 세분할 수 있으며, 소형산업에 사용되는 건조기는 처리량 기준으로 약 15 ~ 25㎏ 정도의 건조물을 처리하는 반면에, 대형산업에 사용되는 건조기는 1회에 50㎏ 이상을 처리할 수 있으며, 대부분 50㎏, 100㎏, 120㎏형 형태로 출시되고 있다.The industrial drying market can be subdivided into small and large industries according to the size of the maximum drying volume once. The dryer used for the small industry processes about 15 to 25 kg of dry matter based on throughput, while The dryer used can process more than 50kg at a time, and most of them are released in the form of 50kg, 100kg, 120kg.
소형 산업건조기는 주로 소규모 세탁소나 코인형 상업 세탁점에서 사용되며, 대형 산업용 건조기는 대규모 세탁공장 및 산업용 건조물의 건조에 사용된다.Small industrial dryers are mainly used in small laundries or coin-operated commercial laundries. Large industrial dryers are used for drying large laundries and industrial buildings.
또한, 대부분의 대형(120㎏ 이상)급의 산업용 건조기는 대부분 수입, 사용되고 있으며, 국내 개발은 미흡한 상태이고, 수입품의 대부분은 건조속도만을 강조한 제품이어서 에너지 절감기술은 수입품에서도 미흡한 실정이다.In addition, most industrial dryers of large size (more than 120kg) are imported and used, and domestic development is inadequate, and most of the imported products emphasize only drying speed, so energy saving technology is insufficient in imported products.
국내에서 제공되고 있는 건조기의 선행기술을 검토하여 보면, 특허 제501995호의 세탁기의 외기 순환식 건조장치 및 그 방법은 건조행정시 순환되는 공기의 습도와 온도를 확인하여 공기를 순환시킴으로써, 세탁물의 건조효과를 향상시키기 위하여, 드럼 내부의 건조용 공기온도를 측정하기 위한 온도센서, 순환덕트를 순환하는 공기의 습도를 측정하기 위한 습도센서, 공기유동경로 상으로 온도센서와 상기 습도센서 사이에 설치되며, 습도센서와 온도센서에서 측정된 신호를 기초로, 드럼 내부에서 순환되는 공기유동 및 드럼 내부로 외기를 유입시키는 공기유동을 선택적으로 제어하는 유동제어수단을 포함하는 세탁기의 외기순환식 건조장치가 개시되어 있다.Looking at the prior art of the dryer provided in the country, the external air circulation drying apparatus of the washing machine of the Patent No. 501995 and the method of drying the laundry by circulating the air by checking the humidity and temperature of the air circulated during the drying administration In order to improve the effect, the temperature sensor for measuring the drying air temperature in the drum, the humidity sensor for measuring the humidity of the air circulating circulating duct, is installed between the temperature sensor and the humidity sensor on the air flow path. On the basis of the signals measured by the humidity sensor and the temperature sensor, the outdoor air circulation drying apparatus of the washing machine including a flow control means for selectively controlling the air flow circulated inside the drum and the air flow flowing in to the drum Is disclosed.
이는, 드럼 내부에서 순환되는 공기유동 및 드럼 내부로 외기를 유입시키는 공기유동을 선택적으로 제어하는 동시에 온도와 습도를 연동측정함으로써, 순환되는 건조공기의 습도와 온도를 최적화하여 세탁기의 건조효과가 향상되도록 한 것이나, 구성상 사용한 공기를 재사용할 경우 공기 내부에 습기가 다량 포함되어 있으므로, 이를 순환 덕트 내에서 건조히터로 습기를 증발시킨 다음 드럼 내부로 공급함으로써, 소비되는 에너지의 낭비와 외부의 공기를 유입시켰을 경우 이를 일정온도까지 건조히터로 가열시킴으로써 에너지의 낭비가 발생하는 문제점이 있다.It selectively controls the air flow circulating inside the drum and the air flow introducing the outside air into the drum, and simultaneously measures the temperature and the humidity to improve the drying effect of the washing machine by optimizing the humidity and temperature of the circulated dry air. When reusing the air used in the construction, however, since the air contains a large amount of moisture, it is evaporated with a dry heater in the circulation duct and then supplied into the drum, thereby wasting energy consumed and external air. If it is introduced there is a problem that waste of energy occurs by heating it with a dry heater to a certain temperature.
종래의 다른 일례를 살펴보면, 특허 제939866호의 드럼식 세탁기는, 건조기 본체 내의 공기를 흡입하는 흡입모터와, 상기 흡입모터에 연결 구성되는 배풍덕트와, 상기 배풍덕트의 배출부측 일측벽에 구비된 댐퍼에 의해 배풍덕트와 연결 구성된 흡입덕트와, 상기 흡입덕트의 배출부측에 구비된 댐퍼에 의해 흡입덕트와 연결 구성된 히터와, 상기 히터의 배출부측에 연결 구성된 드럼과, 상기 드럼 내 온도를 제어하는 온도센서 및 습도를 제어하는 습도센서와, 상기 각 구성들을 전체 제어하는 컨트롤러로 이루어진 드럼식 건조기에 있어서, 상기 배풍덕트와 흡입덕트 간에 열회수기를 형성하고 상기 열회수기 일측에 설치되어 외부의 신선공기가 자연 유입되도록 형성된 흡입공과, 상기 흡입공으로부터 유입된 공기가 열회수기를 가열시킨 후 다시 히터로 재가열시켜 드럼으로 공급토록 한 것이다.Looking at another example of the prior art, the drum type washing machine of Patent No. 939866 has a suction motor for sucking air in the dryer body, a vent air duct connected to the suction motor, and a damper provided at one side wall of the exhaust side of the air vent duct. A suction duct connected to the exhaust duct, a heater connected to the suction duct by a damper provided on the discharge side of the suction duct, a drum connected to the discharge side of the heater, and a temperature sensor for controlling the temperature in the drum. And a humidity sensor for controlling humidity and a controller for controlling all the components, wherein the drum dryer includes a heat recoverer between the air duct and the suction duct and is installed at one side of the heat recoverer so that external fresh air flows naturally. The suction hole formed and the air introduced from the suction hole heat the heat recovery unit and then return to the heater. It was reheated and fed to the drum.
종래의 산업용 건조기에 대하여 좀 더 살펴보면, 도 1에 도시된 바와 같이, 상기 산업용 건조기(1)는 일단에 개폐작용하는 도어가 구성되어, 내부에 건조하고자 하는 물건을 투입하여 저장되는 공간을 형성하는 드럼(10)을 포함한다.Looking in more detail with respect to the conventional industrial dryer, as shown in Figure 1, the industrial dryer (1) is composed of a door that opens and closes at one end, to form a space to be stored by putting the object to be dried inside Drum 10.
또한, 상기 드럼(10)의 일측에는 라디에이터(20)가 구성된다.In addition, the radiator 20 is configured on one side of the drum 10.
또한, 상기 라디에이터(20)에는 상기 라디에이터(20)에 스팀이 주입되도록 제어밸브를 포함하여 일측에 구성되는 주입관(22)이 구성되고, 타측에 구성되어 주입된 스팀이 응축되어 물이 배출되도록 하는 제어밸브를 포함하는 배출관(24)이 구성된다.In addition, the radiator 20 includes an injection pipe 22 configured at one side including a control valve to inject steam into the radiator 20, and condenses steam injected at the other side to discharge water. A discharge pipe 24 including a control valve is configured.
또한, 상기 라디에이터(20)의 하단에는 상기 라디에이터(20)를 통과하여 드럼(10)으로 주입되는 열기의 온도를 확인하는 온도계(40)가 구성된다.In addition, the lower end of the radiator 20 is configured with a thermometer 40 to check the temperature of the heat passing through the radiator 20 to the drum 10.
또한, 상기 드럼(10)의 타측에는 라디에이터(20)를 통과하여 가열된 열기가 상기 드럼(10)의 내부로 통과할 수 있도록 흡입력을 제공하는 통풍모터(32)가 구성된다.In addition, the other side of the drum 10 is provided with a ventilation motor 32 for providing a suction force so that the heated heat passing through the radiator 20 can pass through the interior of the drum 10.
또한, 상기 통풍모터(32)의 일측에는 상기 드럼(10)을 통과한 열기가 상기 통풍모터(32)를 거쳐 외부로 배출되도록 지지하는 배기관(34)으로 구성된다.In addition, one side of the ventilation motor 32 is composed of an exhaust pipe 34 for supporting the heat passing through the drum 10 to be discharged to the outside through the ventilation motor 32.
상기한 산업용 건조기(1)는 열을 소비하면서 사용되고 있는데, 이 경우, 열원은 휘발유, 경우, 등유 등을 이용한 보일러를 이용한 스팀라디에이터, 가스보일러를 이용한 스팀라디에이터, 전기보일러를 이용한 스팀라디에이터, 전기를 이용한 스팀라디에이터, 열매체를 이용한 열매체라디에이터, 소각보일러를 이용한 스팀 및 열매체라디에이터, 그 밖의 모든 열을 이용하여 사용되고 있는 건조기 또는 드라이어의 높은 효율과 자동화로 이루어지도록 구성된다.The industrial dryer 1 is used while consuming heat. In this case, the heat source is a steam radiator using a boiler using gasoline, a case, kerosene, a steam radiator using a gas boiler, a steam radiator using an electric boiler, or electricity. It is composed of high efficiency and automation of dryer or dryer which is used by using steam radiator, thermal radiator using heat medium, steam and thermal radiator using incineration boiler, and all other heat.
상기 산업용 건조기(1)는 보일러에서 스팀을 발생시킨 다음에, 상기 스팀을 스팀메인탱크로 저장하고, 스팀메인탱크에서 라디에이터(20)로 제공된다.The industrial dryer 1 generates steam in a boiler, stores the steam as a steam main tank, and provides the steam to the radiator 20 in the steam main tank.
또한, 상기 산업용 건조기(1)의 드럼(10)에 건조물을 투입시켜, 상기 드럼(10)이 좌, 우방향으로 회전하게 되고, 상기 라디에이터(20)의 일측에 구성된 주입관(22)의 밸브가 개방되면, 상기 주입관(22)을 통해 스팀이 라디에이터(20)에 공급된다.In addition, by putting a dry matter into the drum 10 of the industrial dryer 1, the drum 10 is rotated in the left and right directions, the valve of the injection pipe 22 configured on one side of the radiator 20 When is opened, steam is supplied to the radiator 20 through the injection pipe 22.
계속해서, 주입관(22)을 통해 주입된 스팀이 라디에이터(20)를 순환하여 배출관(24)으로 배출이 이루어지고, 이러한, 순환과정 중 하방에 구성된 통풍모터(32)의 작용에 의해 공기가 상기 라디에이터(20)를 통과하면서 가열된 열기가 드럼(10)의 내부로 투입됨으로써, 상기 드럼(10)의 건조물을 건조시키는 작용이 수행된다.Subsequently, the steam injected through the injection pipe 22 circulates the radiator 20 to discharge the discharge pipe 24, and air is generated by the action of the ventilation motor 32 configured downward during the circulation process. Heat that is heated while passing through the radiator 20 is introduced into the drum 10, thereby drying the dried material of the drum 10.
이때, 상기 라디에이터(20)의 하단에 구성된 온도계(40)에서 상기 라디에이터(20)를 통과한 열기온도를 표시하게 된다.At this time, in the thermometer 40 configured at the bottom of the radiator 20 to display the heat temperature passed through the radiator 20.
또한, 산업용 건조기(1)에는 타이머가 구성되고, 상기 타이머를 통해 미리 작업자가 건조시간을 추측하여 설정시킨 상태이므로, 상기 타이머에 설정된 타이머값에 도달되었지만 건조물의 건조되지 않은 상태에서 건조완료의 부저가 작동된다.In addition, since the timer is configured in the industrial dryer 1 and the operator has estimated and set the drying time in advance through the timer, the buzzer of the drying completed in the state in which the timer value set in the timer is reached but the dried product is not dried. Is working.
그리고, 건조물의 건조상태를 작업자가 촉감 등을 통해 건조상태를 확인하고, 건조작업을 더 수행하고자 할 경우 타이머 등을 재추측설정하여 건조작업을 재수행한다.Then, the operator confirms the dry state through the touch of the dry state of the dry matter, and if a further dry operation is to be performed, the timer is re-inferred and set again to perform the dry operation again.
그러나, 1차 건조작업이 완료된 후 건조물의 건조상태를 확인하고자 드럼(10)의 도어를 개방시키게 되고, 이러한 도어의 개방으로 상기 드럼(10)의 열기가 외부와 열교환이 이루어져 열손실이 발생되며, 경우에 따라서 상기 드럼(10)의 열기에 의해 작업자가 화상 등의 안전사고 위험성을 가지는 문제점이 있다.However, after completion of the first drying operation, the door of the drum 10 is opened to check the drying state of the building, and the heat of the drum 10 is heat-exchanged with the outside due to the opening of the door, resulting in heat loss. In some cases, there is a problem that a worker has a risk of a safety accident such as a burn due to the opening of the drum 10.
이를 좀 더 살펴보면, 예컨대, 드럼(10)에 옷을 넣고 110℃ ~ 120℃에서 건조를 하기 시작한다.Looking more closely, for example, put the clothes in the drum (10) begins to dry at 110 ℃ ~ 120 ℃.
그리고, 12분 정도 경과하면서 옷의 건조가 시작되고, 45분 ~ 55분 정도가 되면 완전히 건조가 이루어진다.Then, the clothes start to dry after about 12 minutes, and when it is about 45 minutes to about 55 minutes, the drying takes place completely.
이때, 최초 옷을 드럼(10)에 투입했을 때와, 건조가 완료될 때까지 드럼(10)의 내부온도가 일정하게 이루어져야 하고, 이렇게 상기 드럼(10)의 내부온도를 일정하게 유지시키기 위해서는 라디에이터(20)에 일정온도의 스팀을 제공하여야 되고, 이러한 스팀온도의 균등화를 위해 보일러를 가동시키기 위한 열원의 소비를 가중시켜 유지보수비용이 높다는 문제점이 있다.At this time, when the first clothes are put into the drum 10 and the drying temperature is to be made constant until the drying is completed, in order to maintain the internal temperature of the drum 10 in this way a radiator It is necessary to provide steam at a constant temperature to 20, and there is a problem in that the maintenance cost is high by increasing the consumption of a heat source for operating the boiler to equalize the steam temperature.
또한, 드럼(10)에 투입된 건조물 즉, 옷을 건조시키기 위해 처음부터 건조 완료시점까지 고열로 건조작업을 수행함에 따라 옷의 축률, 즉 줄었다 덜 줄었다하는 문제가 발생한다.In addition, there is a problem that the shrinkage of the clothes, that is, decrease and decrease, as the drying operation put into the drum 10, that is, the clothes are dried at a high temperature from the beginning to the completion of drying.
또한, 스팀이 발생하여 밖으로 배출되게 되면, 그 스팀은 사용하지 못하는 폐열로 되기때문에 에너지소비를 가중시키는 문제점이 있다.In addition, when steam is generated and discharged outside, the steam is a waste heat that can not be used, there is a problem that increases the energy consumption.
상기와 같은 문제점을 해결하기 위해 제안하는 것으로서, 본 발명의 목적은, 라디에이터를 통해 가열된 열기가 드럼으로 진입되어 건조가 이루어지도록 구성되고, 배기관으로 배기되는 열기의 온도값에 따라 상기 라디에이터에 스팀의 주입 및 차단을 제어하여, 상기 드럼의 내부 온도를 균일하게 유지시켜 열손실 최소화와 함께, 보일러의 작용시간을 최적화시켜 열원소비를 절약함으로써, 건조최적화로 효율성을 향상시키도록 하는 산업용 건조기를 제공하는 데 있다.As proposed in order to solve the above problems, an object of the present invention, the heat is heated through the radiator is configured to enter the drum to dry, the steam in the radiator in accordance with the temperature value of the heat exhausted to the exhaust pipe Provides an industrial dryer that controls the injection and blockage of the drum to maintain a uniform internal temperature of the drum to minimize heat loss, and to optimize the operating time of the boiler to save heat source consumption, thereby improving efficiency by drying optimization. There is.
상기와 같은 목적을 달성하기 위한 본 발명은, 산업용 건조기에 있어서, 드럼과; 상기 드럼의 상단부에 구성되고, 보일러에서 제공되는 스팀을 제공받아 상기 드럼으로 진입되는 공기를 가열시켜 열기가 상기 드럼에 제공되도록 하는 라디에이터와; 상기 드럼의 하단부에 구성되고, 상기 드럼에 진입되는 열기를 외부로 배출시키도록 배기관이 구성되는 통풍모터와; 상기 배기관의 일측에 구성되어, 상기 배기관을 통해 배기되는 열기의 온도를 측정하는 온도센서; 및 상기 배기관의 일측에 구성되어 열기의 습도를 측정하여, 측정된 습도값에 따라 건조완료가 이루어졌다는 것을 센싱하기 위한 습도센서;를 포함하는 것을 특징으로 한다.The present invention for achieving the above object, in the industrial dryer, a drum; A radiator configured at an upper end of the drum and receiving steam provided by a boiler to heat air entering the drum to provide heat to the drum; A ventilation motor configured at a lower end of the drum, the exhaust pipe being configured to discharge the heat entering the drum to the outside; A temperature sensor configured at one side of the exhaust pipe to measure a temperature of the heat exhausted through the exhaust pipe; And a humidity sensor configured at one side of the exhaust pipe to measure the humidity of the heat and sense that the drying is completed according to the measured humidity value.
본 발명에 있어서, 라디에이터에는, 일측에 구성되어, 보일러에서 발생된 스팀이 상기 라디에이터에 주입되도록 하는 주입관; 및 타측에 구성되어, 상기 라디에이터 내에 발생된 응축수를 외부로 배출시키도록 트랩밸브가 구성되는 배출관을 포함하고; 상기 배기관의 일측에는, 온도센서 또는 습도센서에서 측정된 센싱값에 의한 제어신호에 따라 스팀의 공급 또는 차단이 이루어지도록 하는 솔레노이드밸브;를 포함하는 것이 바람직하다.In the present invention, the radiator, the injection pipe is configured on one side so that the steam generated in the boiler is injected into the radiator; And a discharge pipe configured at the other side, the trap valve configured to discharge the condensed water generated in the radiator to the outside; One side of the exhaust pipe, the solenoid valve for supplying or blocking the steam is made in accordance with the control signal by the sensing value measured by the temperature sensor or the humidity sensor;
본 발명에 있어서, 온도센서는, 상기 배기관으로 배기된 열기온도가 75℃ ~ 85℃일 경우, 상기 라디에이터로 진입되는 스팀을 차단시키고; 상기 배기관으로 배기된 열기온도가 55℃ ~ 65℃일 경우, 상기 라디에이터에 스팀이 주입되도록 하여 열기온도가 상승되도록 설정;된 것이 바람직하다.In the present invention, the temperature sensor, when the heat temperature exhausted to the exhaust pipe is 75 ℃ ~ 85 ℃, block the steam entering the radiator; When the hot air temperature exhausted to the exhaust pipe is 55 ℃ ~ 65 ℃, it is set so that the hot air temperature is increased by injecting steam into the radiator;
본 발명에 있어서, 온도센서는, 설정된 하한온도와, 상한온도에서, 상기 하한온도에서 상한온도까지 도달하는 시간이 2분 ~ 3분이면 건조완료로 설정;된 것이 바람직하다.In the present invention, it is preferable that the temperature sensor is set to dry if the set time is reached from the lower limit temperature and the upper limit temperature to the upper limit temperature from 2 minutes to 3 minutes.
본 발명에 있어서, 습도센서는, 측정된 습도값이 5 ~ 10%에서 10 ~ 20초 동안 유지될 경우 건조완료가 이루어지도록 설정;된 것이 바람직하다.In the present invention, the humidity sensor is preferably set to complete the drying when the measured humidity value is maintained for 5 to 10% for 10 to 20 seconds.
본 발명에 있어서, 온도센서는, 설정된 하한온도와, 상한온도에서, 상기 하한온도에서 상한온도까지 도달하는 시간이 2분 ~ 3분이면 건조완료 조건; 및 상기 습도센서는, 측정된 습도값이 5 ~ 10%에서 10 ~ 20초 동안 유지될 경우 건조완료 조건이 모두 만족될 때 건조완료로 판정;하는 것이 바람직하다.In the present invention, the temperature sensor, at the set lower limit temperature, the upper limit temperature, the time to reach the upper limit temperature from the lower limit temperature is 2 minutes to 3 minutes drying completion condition; And the humidity sensor, when the measured humidity value is maintained for 5 to 10% for 10 to 20 seconds, it is determined that the drying is complete when all of the drying completion conditions are satisfied.
본 발명에 있어서, 온도센서 또는 습도센서를 통해 건조완료가 이루어지면, 일정 시간동안 냉각과정을 수행하여, 최종 건조물의 건조가 완료된 것으로 판정;하는 것이 바람직하다.In the present invention, when the drying is completed through a temperature sensor or a humidity sensor, by performing a cooling process for a predetermined time, it is determined that the drying of the final dry is completed;
본 발명에 있어서, 온도센서는 상한온도 및 하한온도를 설정하여, 상기 상한온도 또는 하한온도 범위를 벗어난 열기온도가 측정될 경우, 솔레노이드밸브 또는 트랩밸브에서 불량이 발생됨을 인식할 수 있도록 설정;되는 것이 바람직하다.In the present invention, the temperature sensor is set to set the upper limit temperature and the lower limit temperature, so that when the hot air temperature outside the upper limit temperature or the lower limit temperature is measured, it is set to recognize that a failure occurs in the solenoid valve or trap valve; It is preferable.
본 발명에 있어서, 배기관에는, 상기 드럼에서 배기관으로 배기되는 열기의 유속을 저하시켜, 상기 배기관의 일측에 구성된 온도센서 및 습도센서에서 정확한 센싱값을 얻을 수 있도록 하는 확관부;를 포함하는 것이 바람직하다.In the present invention, the exhaust pipe, it is preferable to include an expansion pipe to reduce the flow rate of the heat exhausted from the drum to the exhaust pipe, to obtain accurate sensing values from the temperature sensor and humidity sensor configured on one side of the exhaust pipe; Do.
본 발명에 의하면, 라디에이터를 통해 가열된 열기가 드럼으로 진입되어 건조가 이루어지도록 구성되고, 배기관으로 배기되는 열기의 온도값에 따라 상기 라디에이터에 스팀의 주입 및 차단을 제어하여, 상기 드럼의 내부 온도를 일정범위 안에서 균일하게 유지시켜 열손실 최소화와 함께, 보일러의 작용시간을 최적화시켜 열원소비를 절약함으로써, 건조최적화로 효율성을 향상시키도록 하는 효과가 있다.According to the invention, the heat heated through the radiator is configured to enter the drum to dry, and to control the injection and blocking of steam to the radiator in accordance with the temperature value of the heat exhausted to the exhaust pipe, the internal temperature of the drum By keeping it uniform within a certain range, minimizing heat loss, and optimizing the operating time of the boiler to save heat source consumption, it is effective to improve the efficiency by drying optimization.
도 1은 일반적인 산업용 건조기의 개략적인 구성도.1 is a schematic configuration diagram of a typical industrial dryer.
도 2는 본 발명에 따른 산업용 건조기의 개략적인 구성도.2 is a schematic configuration diagram of an industrial dryer according to the present invention.
본 발명의 이점 및 특징, 그리고 그것을 달성하기 위한 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 실시 예들을 참조하면 명확해질 것이다.Advantages and features of the present invention, and methods for achieving the same will be apparent with reference to the embodiments described below in detail with reference to the accompanying drawings.
그러나, 본 발명은 이하에서 개시되는 실시 예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 수 있으며, 단지 본 실시 예들은 본 발명의 개시가 완전하도록 하고, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이며, 본 발명은 청구항의 범주에 의해 정의될 뿐이다. 명세서 전체에 걸쳐 동일 참조부호는 동일 구성 요소를 지칭한다.However, the present invention is not limited to the embodiments disclosed below, but can be implemented in various different forms, only the embodiments are to make the disclosure of the present invention complete, and common knowledge in the art to which the present invention belongs It is provided to fully inform the person having the scope of the invention, which is defined only by the scope of the claims. Like reference numerals refer to like elements throughout.
따라서, 몇몇 실시 예에서, 잘 알려진 공정단계들, 잘 알려진 구조 및 잘 알려진 기술들은 본 발명이 모호하게 해석되는 것을 피하기 위하여 구체적으로 설명되지 않는다.Thus, in some embodiments, well known process steps, well known structures and well known techniques are not described in detail in order to avoid obscuring the present invention.
본 명세서에서 사용된 용어는 실시 예들을 설명하기 위한 것이며, 본 발명을 제한하고자 하는 것은 아니다. 본 명세서에서, 단수형은 문구에서 특별히 언급하지 않은 한 복수형도 포함한다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. In this specification, the singular also includes the plural unless specifically stated otherwise in the text.
명세서에서 사용되는 포함한다(comprises) 및/또는 포함하는(comprising)은 언급된 구성요소, 단계, 동작 및/또는 소자 이외의 하나 이상의 다른 구성요소, 단계, 동작 및/또는 소자의 존재 또는 추가를 배제하지 않는 의미로 사용한다.As used in the specification, inclusions and / or comprisings include the presence or addition of one or more other components, steps, operations and / or elements other than the components, steps, operations and / or elements mentioned. Use in the sense that does not exclude.
그리고, "및/또는"은 언급된 아이템의 각각 및 하나 이상의 모든 조합을 포함한다.And, "and / or" includes each and all combinations of one or more of the items mentioned.
또한, 본 명세서에서 기술하는 실시 예들은 본 발명의 이상적인 예시도인 단면도 및/또는 개략도들을 참고하여 설명될 것이다.In addition, the embodiments described herein will be described with reference to cross-sectional and / or schematic diagrams, which are ideal illustrations of the invention.
따라서, 본 발명의 실시 예들은 도시된 특정형태로 제한되는 것이 아니라 제조공정에 따라 생성되는 형태의 변화도 포함하는 것이다.Therefore, the embodiments of the present invention are not limited to the specific forms shown, but also include changes in forms generated according to manufacturing processes.
또한, 본 발명에 도시된 각 도면에 있어서 각 구성요소들은 설명의 편의를 고려하여 다소 확대 또는 축소되어 도시된 것일 수 있다.In addition, each component in the drawings shown in the present invention may be shown to be somewhat enlarged or reduced in consideration of the convenience of description.
이하, 본 발명의 바람직한 실시 예를 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다(종래와 동일한 구성에 대해서는 동일한 참조부호를 사용하고, 이에 대한 상세한 설명은 생략한다).DETAILED DESCRIPTION Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings (the same reference numerals are used for the same components as before), and detailed description thereof will be omitted.
본 발명의 산업용 건조기(1)는 도 2에 도시된 바와 같이, 드럼(10)과, 라디에이터(20)와, 통풍모터(32)와 온도계(40)를 포함하고, 상기 통풍모터(32)의 일측에 배기되는 열기의 온도를 측정하는 온도센서(42)를 포함한다.As shown in FIG. 2, the industrial dryer 1 of the present invention includes a drum 10, a radiator 20, a ventilation motor 32, and a thermometer 40. It includes a temperature sensor 42 for measuring the temperature of the heat exhausted to one side.
상기 드럼(10)는 건조물을 투입시켜 건조가 이루어지도록 지지하는 기능을 수행한다.The drum (10) serves to support the drying to be made by the input.
상기 라디에이터(20)는 보일러에서 발생된 스팀을 제공받아, 외부에서 유입되는 공기를 가열시킨 열기를 상기 드럼(10)로 진입되도록 하여 건조작업이 수행되도록 하는 기능을 수행한다.The radiator 20 receives the steam generated from the boiler, and performs a function of allowing the drying operation to be performed by allowing the air 10 heated from the outside to enter the drum 10.
또한, 상기 라디에이터(20)에는 보일러에서 발생되는 스팀을 주입 및 응축수의 배출이 이루어지도록 하는 주입관(22) 및 배출관(24)이 구성된다.In addition, the radiator 20 is configured with an injection pipe 22 and a discharge pipe 24 for injection of steam generated from the boiler and discharge of condensate.
또한, 상기 주입관(22)에는 제어신호에 따라 개폐가 이루어지도록 하는 솔레노이드밸브(23)가 구성된다.In addition, the injection pipe 22 is configured with a solenoid valve 23 to be opened and closed in accordance with a control signal.
또한, 배출관(24)에는 물과 응축수를 구분하여, 라디에이터(20)에서 발생된 응축수가 배출되도록 단속하는 트랩밸브(25)가 구성된다.In addition, the discharge pipe 24 is configured to separate the water and condensate, the trap valve 25 for intermittent discharge so that the condensate generated in the radiator 20 is configured.
상기 솔레노이드밸브(23)는 제어신호에 따라 상기 주입관(22)으로 주입되는 스팀의 주입량 및 차단을 제어함으로써, 상기 드럼(10)의 내부에 진입되는 열량이 제어됨에 따라 상기 드럼(10)의 내부온도를 제어하게 된다.The solenoid valve 23 controls the injection amount and the blocking of steam injected into the injection pipe 22 according to a control signal, thereby controlling the amount of heat entering the drum 10. The internal temperature is controlled.
상기 트랩밸브(25)는 상기 솔레노이드밸브(23)를 통해 진입된 스팀에 의해 상기 라디에이터(20) 내에 발생된 응축수만 배출되도록 하는 기능을 수행한다.The trap valve 25 serves to discharge only the condensed water generated in the radiator 20 by steam entered through the solenoid valve 23.
상기 통풍모터(32)는 상기 드럼(10)의 하방부에 구성되어 상기 드럼(10)의 진입된 열기를 외부로 방출시켜 상기 드럼(10) 내부에서 건조작업이 원활하게 수행되도록 하는 기능을 수행한다.The ventilation motor 32 is configured in the lower portion of the drum 10 to discharge the heat entered into the drum 10 to the outside to perform a function to smoothly perform the drying operation inside the drum 10 do.
또한, 상기 통풍모터(32)의 일단에는 상기 통풍모터(32)를 통해 흡입된 드럼(10)의 내부공기를 외부로 배출되도록 지지하는 배기관(34)이 구성된다.In addition, one end of the ventilation motor 32 has an exhaust pipe 34 for supporting the internal air of the drum 10 sucked through the ventilation motor 32 to be discharged to the outside.
또한, 상기 배기관(34)의 일측에는, 상기 통풍모터(32)를 통해 배기관(34)으로 배기되는 열기에 대한 온도를 측정하기 위한 온도센서(42)가 구성된다.In addition, one side of the exhaust pipe 34, the temperature sensor 42 for measuring the temperature for the heat exhausted to the exhaust pipe 34 through the ventilation motor 32 is configured.
또한, 상기 배기관(34)의 일측에는 상기 배기관(34)을 통해 배기되는 열기에 포함된 습도를 측정하는 습도센서(44)를 포함한다.In addition, one side of the exhaust pipe 34 includes a humidity sensor 44 for measuring the humidity contained in the heat exhausted through the exhaust pipe (34).
또한, 상기 배기관(34)의 일측에는 상기 배기관(34)을 통해 배출되는 열기의 배출속도를 낮춰 온도센서(42) 및 습도센서(44)를 통해 배출열기에 대한 온도 및 습도가 좀더 정확하게 측정이 이루어지도록 하는 확관부(36)를 포함한다.In addition, one side of the exhaust pipe 34 is lowered the discharge rate of the heat discharged through the exhaust pipe 34 to more accurately measure the temperature and humidity for the exhaust heat through the temperature sensor 42 and the humidity sensor 44 Expansion portion 36 to be made.
상기 확관부(36)는 도 2에 도시된 바와 같이, 드럼(10) 측에 구성된 배기관보다 통풍모터(32) 측에 구성된 배기관의 직경이 커지도록 유도하는 구간을 형성한다.As shown in FIG. 2, the expansion pipe 36 forms a section for inducing the diameter of the exhaust pipe configured at the ventilation motor 32 side to be larger than the exhaust pipe configured at the drum 10 side.
이에 따라, 상기 확관부(36)는 작은 직경을 가지는 배기관을 통해 배출되는 열기의 속도가 상기 확관부(36)의 직경 확대에 따라 유속이 급격히 떨어지면서 확장된 배기관으로 열기가 배출되도록 한다.Accordingly, the expansion pipe 36 allows the speed of the heat discharged through the exhaust pipe having a small diameter to discharge the heat into the expanded exhaust pipe as the flow rate drops rapidly as the diameter of the expansion pipe 36 increases.
그러므로, 확장된 배기관으로 통해 유속이 떨어진 열기에 대한 온도 및 습도의 측정이 원활하게 이루어질 수 있도록 유도하게 된다.Therefore, the expansion of the exhaust pipe leads to a smooth measurement of temperature and humidity with respect to heat at which the flow rate is dropped.
즉, 상기 배기관(34)은 열기의 배기 방향을 기준으로, 선단부에서부터 확관부(36)와, 온도센서(42)와 습도센서(44) 및 통풍모터(32)가 순차적으로 구성됨으로써, 상기 통풍모터(32)의 작용에 의해 상기 드럼(10)의 내부에 진입된 열기가 상기 배기관(34)으로 배출된다.That is, the exhaust pipe 34 is configured to sequentially expand the expansion portion 36, the temperature sensor 42, the humidity sensor 44 and the ventilation motor 32 from the front end, based on the exhaust direction of the heat, the ventilation The heat entering the inside of the drum 10 by the action of the motor 32 is discharged to the exhaust pipe 34.
또한, 상기 확관부(36)에 의해 상기 배기관(34)을 통해 열기의 유속을 급격히 떨어뜨려 열기의 유속을 감소시킨다.In addition, the expansion pipe 36 reduces the flow rate of the heat rapidly through the exhaust pipe 34 to reduce the flow rate of the heat.
또한, 상기 확관부(36)에 의해 유속이 저감된 열기는 상기 배기관(34)의 일측에 구성된 온도센서(42) 및 습도센서(44)를 통해 상기 열기의 온도 및 열기에 포함된 습도의 측정에 대한 정확성을 향상시킴으로써, 라디에이터(20)에 스팀을 주입 및 차단에 대한 제어가 좀 더 정확해지도록 한다.In addition, the heat flow rate is reduced by the expansion pipe 36 is measured by the temperature sensor 42 and the humidity sensor 44 configured on one side of the exhaust pipe 34 and the humidity included in the heat By improving the accuracy of the control, the control of injecting and blocking steam to the radiator 20 is more accurate.
이에 따라, 상기 라디에이터(20)에 스팀의 주입 및 차단이 정확하게 이루어지면, 드럼(10)의 내부 온도를 일정하면서 균일하게 유지시켜 열손실 최소화와 함께, 보일러의 작용시간을 최적화시켜 열원소비를 절약하여, 결국 산업용 건조기에 대한 건조최적화로 효율성을 향상시킨다.Accordingly, when the injection and blocking of steam to the radiator 20 is made correctly, the internal temperature of the drum 10 is kept constant and uniform, minimizing heat loss and optimizing the operating time of the boiler to save heat source consumption. Thus, the efficiency is improved by drying optimization for the industrial dryer.
상기와 같이 구성된 산업용 건조기의 작용상태를 살펴보면 다음과 같다.Looking at the operating state of the industrial dryer configured as described above are as follows.
먼저, 드럼(10)의 내부에 건조물을 투입하고, 상기 드럼(10)의 전면에 구성된 도어를 닫아, 상기 드럼(10)의 내부가 밀폐되도록 한다.First, the dry matter is put into the drum 10, and the door configured to the front of the drum 10 is closed to seal the inside of the drum 10.
그리고, 산업용 건조기(1)의 일측에 구성된 제어패널을 통해 전원을 온(ON)시키면, 드럼(10)의 회전이 이루어진다.Then, when the power is turned on (ON) through the control panel configured on one side of the industrial dryer 1, the drum 10 is rotated.
또한, 보일러에서 생성된 스팀이 라디에이터(20)의 주입관(22)을 통해 스팀의 주입이 이루어진다.In addition, the steam generated in the boiler is injected through the injection tube 22 of the radiator 20.
또한, 통풍모터(32)의 작용으로, 외부공기가 상기 라디에이터(20)를 통과하면서 가열된 열기가 상기 드럼(10)의 내부에 진입되어, 상기 드럼(10)의 내부에 투입된 건조물과의 열교환과 상기 건조물에 투과되어 온도가 낮아진 열기가 배기관(34)을 통해 외부로 배출된다.In addition, by the action of the ventilation motor 32, the heated air while the outside air passes through the radiator 20 enters into the drum 10, and heat exchanges with the dry matter introduced into the drum 10. And the heat is lowered by passing through the dry matter is discharged to the outside through the exhaust pipe (34).
또한, 상기 통풍모터(32)의 배기관(34)의 일측에 구성된 온도센서(42)를 통해 배출되는 열기의 온도를 측정한다.In addition, the temperature of the heat discharged through the temperature sensor 42 configured on one side of the exhaust pipe 34 of the ventilation motor 32 is measured.
이에 따라, 상기 온도센서(42)에 설정된 상한온도(80℃) 및 하한온도(60℃)에서, 상기 하한온도에서 상한온도까지 도달하는 시간을 계산하고, 이렇게 계산된 도달시간이 건조완료 시간범위(대략 2분 30초) 내에 도달되면, 건조가 완료되었다고 판정한다.Accordingly, at the upper limit temperature (80 ° C.) and the lower limit temperature (60 ° C.) set in the temperature sensor 42, the time for reaching the upper limit temperature from the lower limit temperature is calculated, and the time of arrival thus calculated is the drying time range If it reaches within (approximately 2 minutes 30 seconds), it is determined that drying is completed.
또한, 상기 배기관(34)의 일측에 구성된 습도센서(44)를 통해 측정된 습도값에서 수분함량이 5 ~ 10%(대략 8%) 내에서 10 ~ 20초(대략 15초) 이상 유지되면, 건조가 완료된 것으로 판정한다.In addition, when the moisture content in the humidity value measured by the humidity sensor 44 configured on one side of the exhaust pipe 34 is maintained for more than 10 to 20 seconds (about 15 seconds) within 5 to 10% (about 8%), It is judged that drying is completed.
결국, 상기 온도센서(42)에서 하한온도에서 상한온도까지의 시간이 대략 2분30초 내를 유지하고, 습도센서(44)의 습도값이 8% 내에서 15초 이상 유지되면, 건조가 완료된 것으로 판정하여, 자동으로 건조작업을 정지한다.As a result, when the time from the lower limit temperature to the upper limit temperature in the temperature sensor 42 is maintained within approximately 2 minutes 30 seconds, and the humidity value of the humidity sensor 44 is maintained within 8% for 15 seconds or more, drying is completed. It is judged that the drying operation is automatically stopped.
이후, 건조작업이 완료가 판정되면, 2 ~ 4분(대략 3분정도)의 냉각시간을 주워, 작업자가 화상 등에 의한 안전사고의 발생을 미연에 방지되도록 한다.Then, when it is determined that the drying operation is completed, a cooling time of 2 to 4 minutes (approximately 3 minutes) is picked up so that the operator can prevent the occurrence of a safety accident due to a burn or the like.
또한, 온도센서(42)에서 측정된 온도값이 일정범위에 도달되면, 라디에이터(20)로 공급되던 스팀을 일시정지시킨다.In addition, when the temperature value measured by the temperature sensor 42 reaches a predetermined range, the steam supplied to the radiator 20 is paused.
이 경우, 스팀의 제공을 일시정지시키는 온도값은 70℃~ 90℃(대략 80℃)이다.In this case, the temperature value at which steam supply is paused is 70 degreeC-90 degreeC (about 80 degreeC).
예컨대, 상기 온도센서(42)에서 측정된 온도값이 80℃이면, 라디에이터(20)의 일측에 구성된 주입관(22)의 솔레노이드밸브(23)를 개방에서 단속방향으로 전환시켜, 보일러를 통해 제공되는 스팀이 상기 라디에이터(20)로 제공되는 것을 일시정지시킨다.For example, when the temperature value measured by the temperature sensor 42 is 80 ° C., the solenoid valve 23 of the injection pipe 22 configured at one side of the radiator 20 is switched from the open to the intermittent direction and provided through the boiler. The steam to be provided to the radiator 20 is paused.
이후, 상기 온도센서(42)를 통해 측정된 온도값이 60℃이면, 상기 솔레노이드밸브(23)에 제어신호를 전송하여, 상기 솔레노이드밸브(23)를 단속에서 개방방향으로 전환시켜, 일시정지된 스팀을 재공급되도록 한다.Subsequently, when the temperature value measured by the temperature sensor 42 is 60 ° C., a control signal is transmitted to the solenoid valve 23, and the solenoid valve 23 is switched from the intermittent to the open direction to stop. Allow steam to be resupplied.
이러한, 상기 스팀의 차단 및 재공급 과정을 통해 보일러의 가동을 일시정지시켜 열원소비를 최소화한다.Through such a process of blocking and resupplying the steam, the operation of the boiler is paused to minimize the heat source consumption.
이해를 돕기 위해, 건조과정을 좀 더 살펴보면, 드럼(10)에 옷을 투입하고, 온도센서(42)를 통해 열기의 온도가 80℃까지 도달될 때까지 솔레노이드밸브(23)를 개방시켜 라디에이터(20)에 스팀의 순환작용이 이루어지도록 한다.To better understand the drying process, the clothes are put into the drum 10, and the solenoid valve 23 is opened by opening the solenoid valve 23 until the temperature of the heat is reached to 80 ° C through the temperature sensor 42. 20) allow the circulation of steam to occur.
그리고, 온도가 80℃에 도달되면, 상기 솔레노이드밸브(23)를 단속시켜, 상기 라디에이터(20)로 스팀의 공급을 차단시킨다.When the temperature reaches 80 ° C., the solenoid valve 23 is interrupted to interrupt the supply of steam to the radiator 20.
그리고, 상기 온도센서(42)에서 측정된 열기의 온도값이 60℃에 도달되면, 단속된 솔레노이드밸브(23)를 개방시켜 스팀의 재공급이 이루어지도록 한다.When the temperature value of the heat measured by the temperature sensor 42 reaches 60 ° C., the intermittent solenoid valve 23 is opened to resupply steam.
구 분division 시 간time
싸이클 NoCycle No 상승(80℃)Rise (80 ℃) 하강(60℃)Lowering (60 ℃)
1st 1st 22분22 minutes 2분30초2 minutes 30 seconds
2st2st 3분24초3 minute, 24 seconds 3분45초3 minute, 45 seconds
3st3st 2분3초2 minutes 3 seconds 2분13초2 minutes 13 seconds
4st4st 2분1초2 minutes 1 second 2분20초2 minute, 20 seconds
5st5st 2분2초2 minutes 2 seconds 2분22초2 minute, 22 seconds
6st6st 2분1초2 minutes 1 second 2분 20초2 minutes 20 seconds
위의 표를 통해 알 수 있는 바와 같이, 최초 싸이클에서는 초기 드럼(10)의 내부온도를 올리기 위한 시간이 다소 길 수밖에 없다는 사실을 알 수 있다.As can be seen from the table above, it can be seen that in the initial cycle, the time for raising the internal temperature of the initial drum 10 is inevitably long.
또한, 2st 및 3st까지는 다소 시간차이를 가지지만, 이는 옷에 함유된 수분량이 많기 때문에 시간의 차이를 가질 수 밖에 없다는 사실을 알 수 있다.In addition, although there is a time difference until 2st and 3st, it can be seen that there is no difference in time because the amount of moisture contained in clothes.
이후, 4st에서부터 6st까지 시간 차이가 비슷한 것은 옷의 건조에 따라 옷과 열기의 열교환이 느슨하다 것을 알 수 있다.Afterwards, the similar time difference from 4st to 6st indicates that the heat exchange between clothes and heat is loose as the clothes are dried.
이로 인해, 온도센서(42)의 하한온도에서 상한온도까지 도달하는 시간이 2분30초이 내이고, 습도센서(44)의 습도율이 8% 내에서 15초 이상 유지되면, 건조가 완료되었다는 것이고, 이를 작업자가 인식할 수 있도록 부저 등을 울려주게 된다.Therefore, when the time to reach the upper limit temperature from the lower limit temperature of the temperature sensor 42 is within 2 minutes and 30 seconds, and the humidity rate of the humidity sensor 44 is maintained within 8% for 15 seconds or more, the drying is completed. In addition, the buzzer will sound so that the operator can recognize it.
상술한 바와 같이, 온도센서(42)를 통해 설정된 하한온도에서 상한온도까지 도달되는 시간에 의한 건조완료 조건 및 습도센서(44)를 통해 설정된 습도율 및 습도율 유지시간에 의한 건조완료 조건이 모두 만족될 경우에 건조완료 조건으로 한다.As described above, both the drying completion condition by the time reached from the lower limit temperature set through the temperature sensor 42 to the upper limit temperature and the drying completion condition by the humidity rate and humidity rate maintenance time set by the humidity sensor 44 are both When it is satisfied, dry finish condition is used.
물론, 이에 한정하지 않고, 온도센서(42)에 의한 건조완료 조건 또는 습도센서(44)에 의한 건조완료 조건의 어느 하나만 만족하여도 건조완료조건으로 설정할 수 있다.Of course, the present invention is not limited thereto, and even if only one of the drying completion conditions by the temperature sensor 42 or the drying completion conditions by the humidity sensor 44 is satisfied, the drying completion conditions can be set.
상술한 건조조건은 건조물의 종류 등에 따라 작업자 또는 관리자가 설정값의 설정 및 건조조건을 설정할 수 있다.In the above-described drying conditions, the operator or the manager may set the setting value and set the drying conditions according to the kind of the dry matter.
한편, 상기 온도센서(42)를 통해 라디에이터(20)에 구성된 솔레노이드밸브(23) 및 트랩밸브(25)에 대한 제어 불량 여부를 판별할 수 있다.On the other hand, it is possible to determine whether the control of the solenoid valve 23 and the trap valve 25 configured in the radiator 20 through the temperature sensor 42.
즉, 장시간 사용에 의해 상기 솔레노이드밸브(23) 또는 트랩밸브(25)에 스케일 등과 같은 이물질에 의해 개방 또는 단속 불량이 발생될 수 있고, 이러한, 상기 솔레노이드밸브(23) 또는 트랩밸브(25)의 불량이 발생될 경우에는 부저 등을 통해 작업자가 인식될 수 있도록 하여, 불량을 조기에 조치함으로써, 기기의 유지보수 비용을 절감한다.That is, a long time use may cause an opening or an interruption defect due to a foreign matter such as a scale in the solenoid valve 23 or the trap valve 25, and thus, the solenoid valve 23 or the trap valve 25 may When a defect occurs, the operator can be recognized through a buzzer, etc., so as to correct the defect early, thereby reducing the maintenance cost of the device.
예컨대, 건조완료일 경우에는 부저에서 "삐"하는 연속음을 송출하고, 불량이 발생될 경우에는 부저에서 "삐~ 삐~ 삐~"하는 점멸음이 송출되도록 한다.For example, when the drying is completed, a continuous sound of "beep" is sent from the buzzer, and if a defect occurs, the buzzer of "beep ~ beep ~ beep ~" is transmitted from the buzzer.
또한, 상기 솔레노이드밸브(23) 또는 트랩밸브(25)의 불량여부를 판별하는 방식을 살펴보면, 예컨대, 상기 솔레노이드밸브(23)에서 불량이 발생되어 계속적으로 개방된 상태를 유지하는 단속불량일 경우, 라디에이터(20)로 스팀이 계속적으로 제공됨에 따라 온도센서(42)를 통해 측정된 열기온도가 상한온도 즉, 80℃를 넘어서 90℃ 이상으로 측정될 경우 불량으로 인식하게 된다.In addition, referring to a method of determining whether the solenoid valve 23 or the trap valve 25 is defective, for example, when a failure occurs in the solenoid valve 23 to maintain an open state, As the steam is continuously provided to the radiator 20, when the hot air temperature measured by the temperature sensor 42 is measured to be higher than the upper limit, that is, 80 ° C. or higher and 90 ° C. or higher, it is recognized as a failure.
또한, 상기 솔레노이드밸브(23)의 개방불량일 경우, 상기 라디에이터(20)로 스팀의 재공급이 이루어지지 않아, 온도센서(42)를 통해 측정된 열기의 온도가 하한온도 60℃ 이하의 범위인 50℃가 측정될 경우 불량으로 인식하게 된다.In addition, when the solenoid valve 23 is not opened properly, steam is not resupplied to the radiator 20, so that the temperature of the heat measured by the temperature sensor 42 is within a lower limit of 60 ° C. or less. If 50 ℃ is measured, it is recognized as bad.
또한, 상기 트랩밸브(25)의 경우에도, 개방불량일 때, 상기 라디에이터(20)에 발생된 응축수가 배출되지 못함으로 인한 열기의 온도가 낮아지게 됨에 따라 불량여부를 인식하게 된다.In addition, even in the case of the trap valve 25, when the opening is poor, the temperature of the heat due to the condensed water generated in the radiator 20 is not discharged to recognize whether or not defective.
이상에서 설명한 것은 산업용 건조기를 실시하기 위한 하나의 실시 예에 불과한 것으로서, 본 발명은 상기한 실시 예에 한정되지 아니한다. 본 발명에 속하는 분야에서 통상의 지식을 가진 자라면, 본 발명의 요지를 벗어남이 없이 다양한 변경실시가 가능하다는 것을 이해할 수 있을 것이다.What has been described above is only one embodiment for implementing the industrial dryer, the present invention is not limited to the above-described embodiment. Those skilled in the art will appreciate that various modifications can be made without departing from the spirit of the invention.

Claims (11)

  1. 산업용 건조기에 있어서,In the industrial dryer,
    드럼(10)과;Drum 10;
    상기 드럼(10)의 상단부에 구성되고, 보일러에서 제공되는 스팀을 제공받아 상기 드럼(10)으로 진입되는 공기를 가열시켜 열기가 상기 드럼(10)에 제공되도록 하는 라디에이터(20)와;A radiator (20) configured at an upper end of the drum (10) and receiving steam provided by a boiler to heat air entering the drum (10) so that heat is provided to the drum (10);
    상기 드럼(10)의 하단부에 구성되고, 상기 드럼(10)에 진입되는 열기를 외부로 배출시키도록 배기관(34)이 구성되는 통풍모터(32)와;A ventilation motor 32 configured at a lower end of the drum 10 and configured to have an exhaust pipe 34 configured to discharge heat entering the drum 10 to the outside;
    상기 배기관(34)의 일측에 구성되어, 상기 배기관(34)을 통해 배기되는 열기의 온도를 측정하는 온도센서(42); 및A temperature sensor (42) configured at one side of the exhaust pipe (34) to measure the temperature of the heat exhausted through the exhaust pipe (34); And
    상기 배기관(34)의 일측에 구성되어 열기의 습도를 측정하여, 측정된 습도값에 따라 건조완료가 이루어졌다는 것을 센싱하기 위한 습도센서(44);A humidity sensor 44 configured at one side of the exhaust pipe 34 to measure humidity of the heat and sense that drying is completed according to the measured humidity value;
    를 포함하는 것을 특징으로 하는 산업용 건조기.Industrial dryer comprising a.
  2. 청구항 1에 있어서, 상기 라디에이터(20)에는,The method of claim 1, wherein the radiator 20,
    일측에 구성되어, 보일러에서 발생된 스팀이 상기 라디에이터(20)에 주입되도록 하는 주입관(22); 및It is configured on one side, the injection pipe 22 to inject steam generated in the boiler to the radiator 20; And
    타측에 구성되어, 상기 라디에이터(20) 내에 발생된 응축수를 외부로 배출시키도록 트랩밸브(25)가 구성되는 배출관(24)을 포함하고;A discharge pipe (24) configured on the other side and configured with a trap valve (25) to discharge the condensed water generated in the radiator (20) to the outside;
    상기 배기관(34)의 일측에는, 온도센서(42) 또는 습도센서(44)에서 측정된 센싱값에 의한 제어신호에 따라 스팀의 공급 또는 차단이 이루어지도록 하는 솔레노이드밸브(23);One side of the exhaust pipe 34, the solenoid valve 23 to supply or block steam in accordance with the control signal by the sensing value measured by the temperature sensor 42 or the humidity sensor 44;
    를 포함하는 것을 특징으로 하는 산업용 건조기.Industrial dryer comprising a.
  3. 청구항 1에 있어서, 상기 온도센서(42)는,The method according to claim 1, wherein the temperature sensor 42,
    상기 배기관(34)으로 배기된 열기온도가 75℃ ~ 85℃일 경우, 상기 라디에이터(20)로 진입되는 스팀을 차단시키고;Blocking the steam entering the radiator 20 when the heat temperature exhausted to the exhaust pipe 34 is 75 ° C. to 85 ° C .;
    상기 배기관(34)으로 배기된 열기온도가 55℃ ~ 65℃일 경우, 상기 라디에이터(20)에 스팀이 주입되도록 하여 열기온도가 상승되도록 설정;Setting the hot air temperature to be increased by injecting steam into the radiator 20 when the hot air exhausted to the exhaust pipe 34 is 55 ° C. to 65 ° C .;
    된 것을 특징으로 하는 산업용 건조기.Industrial dryer, characterized in that the
  4. 청구항 1에 있어서, 상기 온도센서(42)는,The method according to claim 1, wherein the temperature sensor 42,
    설정된 하한온도와, 상한온도에서, 상기 하한온도에서 상한온도까지 도달하는 시간이 2분 ~ 3분이면 건조완료로 설정;If the time to reach the upper limit temperature from the set lower limit temperature and the upper limit temperature from the lower limit temperature is 2 minutes to 3 minutes, the drying is completed;
    된 것을 특징으로 하는 산업용 건조기.Industrial dryer, characterized in that the
  5. 청구항 1에 있어서, 상기 습도센서(44)는,The method of claim 1, wherein the humidity sensor 44,
    측정된 습도값이 5 ~ 10%에서 10 ~ 20초 동안 유지될 경우 건조완료가 이루어지도록 설정;Setting to complete drying when the measured humidity value is maintained for 5 to 10% for 10 to 20 seconds;
    된 것을 특징으로 하는 산업용 건조기.Industrial dryer, characterized in that the
  6. 청구항 1에 있어서,The method according to claim 1,
    상기 온도센서(42)는, 설정된 하한온도와, 상한온도에서, 상기 하한온도에서 상한온도까지 도달하는 시간이 2분 ~ 3분이면 건조완료 조건; 및The temperature sensor 42, the drying completion condition if the time to reach the upper limit temperature from the lower limit temperature to the upper limit temperature is set to 2 minutes to 3 minutes; And
    상기 습도센서(44)는, 측정된 습도값이 5 ~ 10%에서 10 ~ 20초 동안 유지될 경우 건조완료 조건이 모두 만족될 때 건조완료로 판정;The humidity sensor 44, when the measured humidity value is maintained for 5 to 10% for 10 to 20 seconds, determine that the drying is complete when all the drying completion conditions are satisfied;
    하는 것을 특징으로 하는 산업용 건조기.Industrial dryer characterized in that.
  7. 청구항 4에 있어서,The method according to claim 4,
    상기 온도센서(42) 또는 습도센서(44)를 통해 건조완료가 이루어지면, 일정 시간동안 냉각과정을 수행하여, 최종 건조물의 건조가 완료된 것으로 판정;When the drying is completed through the temperature sensor 42 or the humidity sensor 44, by performing a cooling process for a predetermined time, it is determined that the drying of the final drying is completed;
    하는 것을 특징으로 하는 산업용 건조기.Industrial dryer characterized in that.
  8. 청구항 2에 있어서,The method according to claim 2,
    상기 온도센서(42)는 상한온도 및 하한온도를 설정하여, 상기 상한온도 또는 하한온도 범위를 벗어난 열기온도가 측정될 경우, 솔레노이드밸브(23) 또는 트랩밸브(25)에서 불량이 발생됨을 인식할 수 있도록 설정;The temperature sensor 42 sets an upper limit temperature and a lower limit temperature, and when the heat temperature outside the upper limit temperature or the lower limit temperature is measured, it is recognized that a failure occurs in the solenoid valve 23 or the trap valve 25. Set to make;
    되는 것을 특징으로 하는 산업용 건조기.Industrial dryer characterized in that it is.
  9. 청구항 1에 있어서, 상기 배기관(34)에는,The exhaust pipe 34 of claim 1,
    상기 드럼(10)에서 배기관(34)으로 배기되는 열기의 유속을 저하시켜, 상기 배기관(34)의 일측에 구성된 온도센서(42) 및 습도센서(44)에서 정확한 센싱값을 얻을 수 있도록 하는 확관부(36);The flow rate of the heat exhausted from the drum 10 to the exhaust pipe 34 is reduced, so that the accurate sensing value can be obtained from the temperature sensor 42 and the humidity sensor 44 configured on one side of the exhaust pipe 34. Pipe 36;
    를 포함하는 것을 특징으로 하는 산업용 건조기.Industrial dryer comprising a.
  10. 청구항 5에 있어서,The method according to claim 5,
    상기 온도센서(42) 또는 습도센서(44)를 통해 건조완료가 이루어지면, 일정 시간동안 냉각과정을 수행하여, 최종 건조물의 건조가 완료된 것으로 판정;When the drying is completed through the temperature sensor 42 or the humidity sensor 44, by performing a cooling process for a predetermined time, it is determined that the drying of the final drying is completed;
    하는 것을 특징으로 하는 산업용 건조기.Industrial dryer characterized in that.
  11. 청구항 6에 있어서,The method according to claim 6,
    상기 온도센서(42) 또는 습도센서(44)를 통해 건조완료가 이루어지면, 일정 시간동안 냉각과정을 수행하여, 최종 건조물의 건조가 완료된 것으로 판정;When the drying is completed through the temperature sensor 42 or the humidity sensor 44, by performing a cooling process for a predetermined time, it is determined that the drying of the final drying is completed;
    하는 것을 특징으로 하는 산업용 건조기.Industrial dryer characterized in that.
PCT/KR2019/008737 2018-07-17 2019-07-16 Industrial dryer WO2020017853A1 (en)

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