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WO2020089083A1 - Smoking substitute consumable - Google Patents

Smoking substitute consumable Download PDF

Info

Publication number
WO2020089083A1
WO2020089083A1 PCT/EP2019/079190 EP2019079190W WO2020089083A1 WO 2020089083 A1 WO2020089083 A1 WO 2020089083A1 EP 2019079190 W EP2019079190 W EP 2019079190W WO 2020089083 A1 WO2020089083 A1 WO 2020089083A1
Authority
WO
WIPO (PCT)
Prior art keywords
aerosol
filter element
article
forming substrate
tobacco
Prior art date
Application number
PCT/EP2019/079190
Other languages
French (fr)
Inventor
Kate FERRIE
Edward Ross SHENTON
Samantha MURRAY
Peter Besson
Original Assignee
Nerudia Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nerudia Limited filed Critical Nerudia Limited
Priority to EP19798004.8A priority Critical patent/EP3873263A1/en
Publication of WO2020089083A1 publication Critical patent/WO2020089083A1/en
Priority to US17/242,791 priority patent/US20210244083A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/20Cigarettes specially adapted for simulated smoking devices

Definitions

  • the present disclosure relates to a consumable for use in a smoking substitute system and particularly, although not exclusively, to a heat-not-burn (HNB) consumable.
  • HNB heat-not-burn
  • the smoking of tobacco is generally considered to expose a smoker to potentially harmful substances. It is generally thought that a significant amount of the potentially harmful substances are generated through the heat caused by the burning and/or combustion of the tobacco and the constituents of the burnt tobacco in the tobacco smoke itself.
  • Conventional combustible smoking articles such as cigarettes, typically comprise a cylindrical rod of tobacco comprising shreds of tobacco which is surrounded by a wrapper, and usually also a cylindrical filter axially aligned in an abutting relationship with the wrapped tobacco rod.
  • the filter typically comprises a filtration material which is circumscribed by a plug wrap.
  • the wrapped tobacco rod and the filter are joined together by a wrapped band of tipping paper that circumscribes the entire length of the filter and an adjacent portion of the wrapped tobacco rod.
  • a conventional cigarette of this type is used by lighting the end opposite to the filter, and burning the tobacco rod. The smoker receives mainstream smoke into their mouth by drawing on the mouth end or filter end of the cigarette.
  • Such smoking substitute systems can form part of nicotine replacement therapies aimed at people who wish to stop smoking and overcome a dependence on nicotine.
  • Smoking substitute systems include electronic systems that permit a user to simulate the act of smoking by producing an aerosol (also referred to as a“vapour”) that is drawn into the lungs through the mouth (inhaled) and then exhaled.
  • aerosol also referred to as a“vapour”
  • the inhaled aerosol typically bears nicotine and/or flavourings without, or with fewer of, the odour and health risks associated with traditional smoking.
  • smoking substitute systems are intended to provide a substitute for the rituals of smoking, whilst providing the user with a similar experience and satisfaction to those experienced with traditional smoking and with combustible tobacco products.
  • Some smoking substitute systems use smoking substitute articles that are designed to resemble a traditional cigarette and are cylindrical in form with a mouthpiece at one end.
  • HNB heat not burn
  • a typical HNB smoking substitute system may include a device and a consumable.
  • the consumable may include the tobacco material.
  • the device and consumable may be configured to be physically coupled together.
  • heat may be imparted to the tobacco material by a heating element of the device, wherein airflow through the tobacco material causes moisture in the tobacco material to be released as vapour.
  • a vapour may also be formed from a carrier in the tobacco material (this carrier may for example include propylene glycol and/or vegetable glycerine) and additionally volatile compounds released from the tobacco. The released vapour may be entrained in the airflow drawn through the tobacco.
  • the vapour passes through the consumable (entrained in the airflow) from an inlet to a mouthpiece (outlet), the vapour cools and condenses to form an aerosol for inhalation by the user.
  • the aerosol will normally contain the volatile compounds.
  • HNB smoking substitute systems heating as opposed to burning the tobacco material is believed to cause fewer, or smaller quantities, of the more harmful compounds ordinarily produced during smoking. Consequently, the HNB approach may reduce the odour and/or health risks that can arise through the burning, combustion and pyrolytic degradation of tobacco.
  • an aerosol-forming article e.g. a smoking substitute article such as an HNB consumable an aerosol-forming substrate at least partly formed of an extruded plant material.
  • the present invention provides an aerosol-forming article (e.g. a smoking substitute article such as an HNB consumable) comprising an aerosol-forming substrate at least partly comprising a rod of extruded plant material wherein the article further comprises a terminal filter element at the downstream axial end and an upstream filter element upstream and axially spaced from the terminal filter element.
  • an aerosol-forming article e.g. a smoking substitute article such as an HNB consumable
  • an aerosol-forming substrate at least partly comprising a rod of extruded plant material wherein the article further comprises a terminal filter element at the downstream axial end and an upstream filter element upstream and axially spaced from the terminal filter element.
  • Extruded plant material is typically more compacted/more dense than other types of plant material typically used in smoking substitute articles.
  • an aerosol-forming substrate formed of or comprising a rod of extruded plant material
  • the user of a smoking substitute system having an external heater is provided with an aerosol having an increased concentration of volatile compounds and thus an enhanced medicinal/recreational effect.
  • the filter elements act to remove particular matter from the vapour/aerosol generated by heating the extruded plant material with the axial spacing therebetween allowing a greater axial length of article which allows an increased volume for cooling/mixing of the vapour/aerosol.
  • upstream and downstream are intended to refer to the flow direction of the vapour/aerosol i.e. with the downstream end of the consumable being the mouth end or outlet where the aerosol exits the consumable for inhalation by the user.
  • the upstream end of the consumable is the opposing end to the downstream end.
  • the aerosol-forming substrate comprises at least one volatile compound that is intended to be vaporised/aerosolised and that may provide the user with a recreational and/or medicinal effect when inhaled.
  • Suitable chemical and/or physiologically active volatile compounds include the group consisting of: nicotine, cocaine, caffeine, opiates and opoids, cathine and cathinone, kavalactones, mysticin, beta-carboline alkaloids, salvinorin A together with any combinations, functional equivalents to, and/or synthetic alternatives of the foregoing.
  • the aerosol-forming substrate at least partly comprises extruded plant material.
  • the plant material may comprise least one plant material selected from the list including Amaranthus dubius, Arctostaphylos uva- ursi (Bearberry), Argemone mexicana, Arnica, Artemisia vulgaris, Yellow Tees, Galea zacatechichi, Canavaiia maritima (Baybean), Cecropia mexicana (Guamura), Oestrum noctumum, Cynoglossum virginianum (wild comfrey), Cytisus scoparius, Damiana, Entada rheedii, Eschscholzia califomica
  • the plant material is tobacco.
  • Any type of tobacco may be used. This includes, but is not limited to, flue-cured tobacco, burley tobacco, Maryland Tobacco, dark-air cured tobacco, oriental tobacco, dark-fired tobacco, perique tobacco and rustica tobacco. This also includes blends of the above mentioned tobaccos.
  • any suitable parts of the tobacco plant may be used. This includes leaves, stems, roots, bark, seeds and flowers.
  • Extruded tobacco can produced by forming a liquid mixture of powered tobacco and a binding agent such as a gum (e.g. xanthan, guar, arabic and/or locust bean gum). The liquid mixture is heated and then extruded through a die to form the tube-shaped extrudate.
  • a binding agent such as a gum (e.g. xanthan, guar, arabic and/or locust bean gum).
  • the liquid mixture is heated and then extruded through a die to form the tube-shaped extrudate.
  • the aerosol-forming substrate may comprise at least 50 wt% plant material, e.g. at least 60 wt% plant material e.g. around 65 wt% plant material.
  • the aerosol-forming substrate may comprise 80 wt% or less plant material e.g. 75 or 70 wt% or less plant material.
  • the aerosol-forming substrate may comprise one or more additives selected from humectants, flavou rants, fillers, aqueous/ non-aq u eous solvents and binders.
  • Humectants are provided as vapour generators - the resulting vapour helps carry the volatile active compounds and increases visible vapour.
  • Suitable humectants include polyhydric alcohols (e.g. propylene glycol (PG), triethylene glycol, 1 ,2-butane diol and vegetable glycerine (VG)) and their esters (e.g. glycerol mono-, di- or tri-acetate). They may be present in the aerosol-forming substrate in an amount between 1 and 50 wt%.
  • the humectant content of the aerosol-forming substrate may have a lower limit of at least 1 % by weight of the plant material, such as at least 2 wt %, such as at least 5 wt %, such as at least 10 wt %, such as at least 20 wt %, such as at least 30 wt %, or such as least 40 wt %.
  • the humectant content of the aerosol-forming substrate may have an upper limit of at most 50 % by weight of the plant material, such as at most 40 wt %, such as at most 30 wt %, or such as at most 20 wt %.
  • the humectant content is 1 to 40 wt % of the aerosol-forming substrate, such as 1 to 20 wt %
  • Binders may comprise starches and/or cellulosic binders such as methyl cellulose, ethyl cellulose, hydroxy propyl cellulose, hydroxyethyl cellulose and methyl cellulose, gums such as xanthan, guar, arabic and/or locust bean gum, organic acids and their salts such as alginic acid/ sodium alginate, agar and pectins.
  • the binder content is 5 to 10 wt% of the aerosol-forming substrate e.g. around 6 to 8 wt%.
  • Fillers are known in the art and may act to strengthen the aerosol-forming substrate.
  • Fillers may comprise fibrous (non-tobacco) fillers such as cellulose fibres, lignocellulose fibres (e.g. wood fibres), jute fibres and combinations thereof.
  • the filler content is 5 to 10 wt% of the aerosol-forming substrate e.g. around 6 to 9 wt%.
  • the aerosol-forming substrate may comprise an aqueous and/or non-aqueous solvent.
  • the aerosol forming substrate has a water content of between 5 and 10 wt% e.g. between 6-9 wt% such as between 7-9 wt%.
  • the flavourant may be provided in solid or liquid form. It may include menthol, liquorice, chocolate, fruit flavour (including e.g. citrus, cherry etc.), vanilla, spice (e.g. ginger, cinnamon) and tobacco flavour.
  • the flavourant may be evenly dispersed/dosed throughout the aerosol-forming substrate e.g. it may be added to the liquid mixture of plant material prior to extrusion.
  • the aerosol-forming substrate may be formed in a substantially cylindrical shape such that the consumable resembles a conventional cigarette. It may have a diameter of between 5 and 10mm e.g. between 6 and 9mm or 6 and 8mm e.g. around 7 mm.
  • the extruded rod of plant material may form the entire aerosol-forming substrate in which case it may have an axial length of between 10 and 15 mm.
  • the axial bore through the extruded rod of plant material may extend through the entire axial length of the extrudate e.g. it may have an axial length of between 10 and 15 mm.
  • the axial upstream end of the axial bore is at the axial upstream end of the article/consumable.
  • the aerosol-forming substrate may be circumscribed by a wrapping layer e.g. a paper wrapping layer.
  • the wrapping layer may overlie an inner foil layer or may comprise a paper/foil laminate (with the foil innermost).
  • the rod of extruded plant material may have an axial bore adapted to receive an external heating element.
  • the axial bore in the extruded rod of plant material may have a diameter of between 1 and 3 mm e.g. around 2 mm.
  • the article/consumable comprises a terminal filter element at the downstream/mouth end of the article/consumable. There is also an upstream filter element which is axially spaced from the terminal filter element. The upstream filter element may be axially adjacent the substrate.
  • the or at least one of the filter element(s) may be comprised of cellulose acetate or polypropylene tow.
  • the or at least one of the filter element(s) may be comprised of activated charcoal.
  • the or at least one of the filter element(s) may be comprised of paper.
  • the or at least one of the filter element(s) may be comprised of plant material e.g. extruded plant material.
  • the or each filter element may be at least partly (e.g. entirely) circumscribed with a plug wrap e.g. a paper plug wrap.
  • the or each filter element may have a substantially cylindrical shape with a diameter substantially matching the diameter of the aerosol-forming substrate (with or without its associated wrapping layer).
  • the axial length of the or each filter element may be less than 20 mm, e.g. between 8 and 15 mm, for example between 9 and 13 mm e.g. between 10 and 12 mm.
  • the or at least one of the filter element(s) may be a solid filter element.
  • the or at least one of the filter element(s) may be a hollow bore filter element.
  • the or each hollow bore filter may have a bore diameter of between 1 and 5 mm, e.g. between 2 and 4 mm or between 2 and 3 mm.
  • the terminal filter element (at the downstream end of the article/consumable) may be joined to the upstream elements forming the article/consumable by a circumscribing tipping layer e.g. a tipping paper layer.
  • the tipping paper may have an axial length longer than the axial length of the terminal filter element such that the tipping paper completely circumscribes the terminal filter element plus the wrapping layer surrounding any adjacent upstream element.
  • the or at least one of the filter elements e.g. the terminal filter element may include a capsule e.g. a crushable capsule (crush-ball) containing a liquid flavourant e.g. a liquid flavourant as described above.
  • the capsule can be crushed by the user during smoking of the consumable to release the flavourant.
  • the capsule may be located at the axial centre of the terminal filter element.
  • the article/consumable may comprise an aerosol-cooling element which is adapted to cool the aerosol generated from the aerosol-forming substrate (by heat exchange) before being inhaled by the user.
  • the aerosol-cooling element will be downstream from the aerosol-forming substrate. For example, it may be between the aerosol-forming substrate and a/the filter element and/or between the two filter elements.
  • the aerosol cooling element may be at least partly (e.g. entirely) circumscribed by the (paper) wrapping layer.
  • the aerosol-cooling element may be formed of a plastics material selected from the group consisting of polylactic acid (PLA), polyvinyl chloride (PVC), polyethylene (PE) and polyethylene terephthalate (PET).
  • the aerosol-cooling element may be formed of a crimped/gathered sheet of material to form a structure having a high surface area with a plurality of longitudinal channels to maximise heat exchange and cooling of the aerosol.
  • the article/consumable may comprise a spacer element that defines a space or cavity between the aerosolforming substrate and the downstream end of the consumable. For example, it may be between the aerosol-forming substrate and a/the filter element and/or between the two filter elements.
  • the spacer element may comprise a tubular element e.g. a cardboard or plastics material tube.
  • the spacer element may be circumscribed by the (paper) wrapping layer.
  • the spacer element may have an external diameter of between 5 and 10mm e.g. between 6 and 9mm or 6 and 8mm e.g. around 7 mm. It may have an axial length of between 10 and 15mm e.g. between 12 and 14 mm or 13 and 14mm e.g. around 14mm.
  • a system comprising an article/consumable according to the first aspect and a device comprising a heating element.
  • the device may be a HNB device i.e. a device adapted to heat but not combust the aerosol-forming substrate.
  • the device may comprise a main body for housing the heating element.
  • the heating element may comprise an elongated e.g. rod, tube-shaped or blade heating element.
  • the heating element may project into or surround a cavity within the main body for receiving the article/consumable.
  • the diameter of the axial bore of the extruded rod of plant material preferably matches the diameter of the elongated rod/tube heater.
  • the device e.g. the main body
  • an electrical power supply e.g. a (rechargeable) battery for powering the heating element.
  • It may further comprise a control unit to control the supply of power to the heating element.
  • a third aspect there is provided a method of using a system according to the second aspect, the method comprising:
  • the method comprises inserting the article/consumable into the device such that the heating element is received in the axial bore of the aerosol-forming substrate (where present).
  • Figure 1 shows a first embodiment of an HNB consumable
  • FIG. 2 shows a second embodiment of an HNB consumable
  • Figure 3 shows a third embodiment of an HNB consumable
  • Figure 4 shows the first embodiment within a device forming an HNB system. Detailed Description of the Figures
  • the HNB consumable 1 comprises an aerosol-forming substrate 2 at the upstream end of the consumable 1.
  • the aerosol-forming substrate 2 comprises a rod-shaped extrudate of tobacco and is dosed with 20wt% of a humectant such as propylene glycol (PG) or vegetable glycerine (VG).
  • a humectant such as propylene glycol (PG) or vegetable glycerine (VG).
  • the aerosol-forming substrate 2 is formed in a substantially cylindrical shape such that the consumable resembles a conventional cigarette. It has diameter of around 7mm and an axial length of around 12mm.
  • the extrudate comprises an axial bore 13 which has its axial upstream end at the axial upstream end of the aerosol-forming substrate 2.
  • the axial bore 13 extends the entire length of the extrudate and thus has an axial length of 12 mm. It has a bore diameter of around 2 mm.
  • the aerosol-forming substrate 2 is circumscribed by a paper wrapping layer 3.
  • the consumable 1 comprises an upstream filter element 4 and a downstream (terminal) filter element 5.
  • Both filter elements 4, 5 are formed of cellulose acetate tow and wrapped with a respective paper plug layer (not shown).
  • Both filter elements have a substantially cylindrical shape.
  • the diameter of the upstream filter 4 matches the diameter of the aerosol-forming substrate 2.
  • the diameter of the terminal filter element 5 is slightly larger and matches the combined diameter of the aerosol-forming substrate 2 and the wrapping layer 3.
  • the upstream filter element is slightly shorter in axial length than the terminal filter element at an axial length of 10 mm compared to 12mm for the terminal filter element.
  • the cardboard tube spacer is longer than each of the two filter portions having an axial length of around 14mm.
  • Each filter element 4, 5 is a hollow bore filter element with a hollow, longitudinally extending bore.
  • the diameter of the bore in the upstream filter is slightly larger than the diameter of the bore in the terminal filter having a diameter of 3mm compared to 2 mm for the terminal filter element.
  • the cardboard spacer tube 6 and the upstream filter portion 4 are circumscribed by the wrapping layer 3.
  • the terminal filter element 5 is joined to the upstream elements forming the consumable by a circumscribing paper tipping layer 7.
  • the tipping layer 7 encircles the terminal filter portion and has an axial length of around 20 mm such that it overlays a portion of the cardboard tube spacer 6.
  • Figure 2 shows a second embodiment of a consumable T which is the same as that shown in Figure 1 except that the terminal filter element 5 is a solid filter element and comprises a crushable capsule 8 (crush- ball) having a shell wall containing a liquid menthol or cherry or vanilla flavourant.
  • the capsule 8 is spherical and has a diameter of 3.5mm. It is positioned within the axial centre of the terminal filter portion 5.
  • the capsule 8 may be omitted from the Figure 2 embodiment and may be included in the Figure 1 embodiment.
  • the axial bore 13 does not extend the entire length of the substrate 2.
  • Figure 3 shows a third embodiment of a consumable 1” which is the same as the first embodiment except that the wrapping layer 3 does not completely circumscribe the cardboard spacer tube 6 such that there is an annular gap 9 between the tipping layer 7 and the cardboard spacer tube 6 downstream of the end of the wrapping layer 3. Furthermore, the substrate 2 does not include an axial bore.
  • Figure 4 shows the first embodiment inserted into an HNB device 10 comprising a rod-shaped heating element 20.
  • the heating element projects into a cavity 1 1 within the main body 12 of the device.
  • the consumable 1 is inserted into the cavity 1 1 of the main body 12 of the device 10 such that the heating rod 20 is received in the axial bore 13 of the aerosol-forming substrate 2.
  • Heating of the reconstituted tobacco in the aerosol-forming substrate 2 is effected by powering the heating element (e.g. with a rechargeable battery (not shown)).
  • the heating element e.g. with a rechargeable battery (not shown)
  • moisture and volatile compound e.g. nicotine
  • the humectant are released as a vapour and entrained within an airflow generated by inhalation by the user at the terminal filter portion 5.
  • the vapour cools within the upstream filter element 4 and the cardboard spacer tube 6, it condenses to form an aerosol containing the volatile compounds for inhalation by the user.

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  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)

Abstract

The present disclosure relates to an aerosol-forming article comprising an aerosol-forming substrate (2) at least partly comprising a rod of extruded plant material. The article further comprises a terminal filter element (5) at the downstream axial end and an upstream filter element (4) upstream and axially spaced from the terminal filter element.

Description

Smoking substitute consumable
Field of the Disclosure
The present disclosure relates to a consumable for use in a smoking substitute system and particularly, although not exclusively, to a heat-not-burn (HNB) consumable.
Background
The smoking of tobacco is generally considered to expose a smoker to potentially harmful substances. It is generally thought that a significant amount of the potentially harmful substances are generated through the heat caused by the burning and/or combustion of the tobacco and the constituents of the burnt tobacco in the tobacco smoke itself.
Conventional combustible smoking articles, such as cigarettes, typically comprise a cylindrical rod of tobacco comprising shreds of tobacco which is surrounded by a wrapper, and usually also a cylindrical filter axially aligned in an abutting relationship with the wrapped tobacco rod. The filter typically comprises a filtration material which is circumscribed by a plug wrap. The wrapped tobacco rod and the filter are joined together by a wrapped band of tipping paper that circumscribes the entire length of the filter and an adjacent portion of the wrapped tobacco rod. A conventional cigarette of this type is used by lighting the end opposite to the filter, and burning the tobacco rod. The smoker receives mainstream smoke into their mouth by drawing on the mouth end or filter end of the cigarette.
Combustion of organic material such as tobacco is known to produce tar and other potentially harmful byproducts. There have been proposed various smoking substitute systems (or“substitute smoking systems”) in order to avoid the smoking of tobacco.
Such smoking substitute systems can form part of nicotine replacement therapies aimed at people who wish to stop smoking and overcome a dependence on nicotine.
Smoking substitute systems include electronic systems that permit a user to simulate the act of smoking by producing an aerosol (also referred to as a“vapour”) that is drawn into the lungs through the mouth (inhaled) and then exhaled. The inhaled aerosol typically bears nicotine and/or flavourings without, or with fewer of, the odour and health risks associated with traditional smoking.
In general, smoking substitute systems are intended to provide a substitute for the rituals of smoking, whilst providing the user with a similar experience and satisfaction to those experienced with traditional smoking and with combustible tobacco products. Some smoking substitute systems use smoking substitute articles that are designed to resemble a traditional cigarette and are cylindrical in form with a mouthpiece at one end.
The popularity and use of smoking substitute systems has grown rapidly in the past few years. Although originally marketed as an aid to assist habitual smokers wishing to quit tobacco smoking, consumers are increasingly viewing smoking substitute systems as desirable lifestyle accessories.
There are a number of different categories of smoking substitute systems, each utilising a different smoking substitute approach.
One approach for a smoking substitute system is the so-called "heat not burn" (“HNB”) approach in which tobacco (rather than an“e-liquid”) is heated or warmed to release vapour. The tobacco may be leaf tobacco or reconstituted tobacco. The vapour may contain nicotine and/or flavourings. In the HNB approach the intention is that the tobacco is heated but not burned, i.e. the tobacco does not undergo combustion.
A typical HNB smoking substitute system may include a device and a consumable. The consumable may include the tobacco material. The device and consumable may be configured to be physically coupled together. In use, heat may be imparted to the tobacco material by a heating element of the device, wherein airflow through the tobacco material causes moisture in the tobacco material to be released as vapour. A vapour may also be formed from a carrier in the tobacco material (this carrier may for example include propylene glycol and/or vegetable glycerine) and additionally volatile compounds released from the tobacco. The released vapour may be entrained in the airflow drawn through the tobacco.
As the vapour passes through the consumable (entrained in the airflow) from an inlet to a mouthpiece (outlet), the vapour cools and condenses to form an aerosol for inhalation by the user. The aerosol will normally contain the volatile compounds.
In HNB smoking substitute systems, heating as opposed to burning the tobacco material is believed to cause fewer, or smaller quantities, of the more harmful compounds ordinarily produced during smoking. Consequently, the HNB approach may reduce the odour and/or health risks that can arise through the burning, combustion and pyrolytic degradation of tobacco.
There is a need for improved design of HNB consumables to enhance the user experience and improve the function of the HNB smoking substitute system.
The present disclosure has been devised in the light of the above considerations. Summary of the Disclosure
At its most general, the present disclosure relates to an aerosol-forming article e.g. a smoking substitute article such as an HNB consumable an aerosol-forming substrate at least partly formed of an extruded plant material.
According to a first aspect, the present invention provides an aerosol-forming article (e.g. a smoking substitute article such as an HNB consumable) comprising an aerosol-forming substrate at least partly comprising a rod of extruded plant material wherein the article further comprises a terminal filter element at the downstream axial end and an upstream filter element upstream and axially spaced from the terminal filter element.
Extruded plant material is typically more compacted/more dense than other types of plant material typically used in smoking substitute articles. By providing an aerosol-forming substrate formed of or comprising a rod of extruded plant material, the user of a smoking substitute system having an external heater is provided with an aerosol having an increased concentration of volatile compounds and thus an enhanced medicinal/recreational effect. The filter elements act to remove particular matter from the vapour/aerosol generated by heating the extruded plant material with the axial spacing therebetween allowing a greater axial length of article which allows an increased volume for cooling/mixing of the vapour/aerosol.
Optional features will now be set out. These are applicable singly or in any combination with any aspect.
As used herein, the terms’’upstream” and“downstream” are intended to refer to the flow direction of the vapour/aerosol i.e. with the downstream end of the consumable being the mouth end or outlet where the aerosol exits the consumable for inhalation by the user. The upstream end of the consumable is the opposing end to the downstream end.
In order to generate an aerosol, the aerosol-forming substrate comprises at least one volatile compound that is intended to be vaporised/aerosolised and that may provide the user with a recreational and/or medicinal effect when inhaled. Suitable chemical and/or physiologically active volatile compounds include the group consisting of: nicotine, cocaine, caffeine, opiates and opoids, cathine and cathinone, kavalactones, mysticin, beta-carboline alkaloids, salvinorin A together with any combinations, functional equivalents to, and/or synthetic alternatives of the foregoing.
The aerosol-forming substrate at least partly comprises extruded plant material. The plant material may comprise least one plant material selected from the list including Amaranthus dubius, Arctostaphylos uva- ursi (Bearberry), Argemone mexicana, Arnica, Artemisia vulgaris, Yellow Tees, Galea zacatechichi, Canavaiia maritima (Baybean), Cecropia mexicana (Guamura), Oestrum noctumum, Cynoglossum virginianum (wild comfrey), Cytisus scoparius, Damiana, Entada rheedii, Eschscholzia califomica
(California Poppy), Fittonia albivenis, Hippobroma longi flora, Humulus japonica (Japanese Hops), Humulus lupulus (Hops), Lactuca virosa (Lettuce Opium), Laggera alata, Leonotis leonurus, Leonurus cardiaca (Motherwort), Leonurus sibiricus (Honeyweed), Lobelia cardinalis, Lobelia inflate (Indian-tobacco), Lobelia siphilitica, Nepeta cataria (Catnip), Nicotiana species (Tobacco), Nymphaea alba (White Lily), Nymphaea caerulea (Blue Lily), Opium poppy, Passiflora incamata (Passionflower), Pedicularis densiflora (Indian Warrior), Pedicularis groenlandica (Elephant's Head), Salvia divi norum, Salvia dorrii (Tobacco Sage), Salvia species (Sage), Scutellaria galericulata, Scutellaria lateriflora, Scutellaria nana, Scutellaria species (Skullcap), Sida acuta (Wireweed), Sida rhombi folia, Silene capensis, Syzygium aromaticum (Clove), Tagetes lucida (Mexican Tarragon), Tarchonanthus camphoratus, Tumera diffusa (Damiana), Verbascum (Mullein), Zamia latifolia (Maconha Brava) together with any combinations, functional equivalents to, and/or synthetic alternatives of the foregoing.
Preferably, the plant material is tobacco. Any type of tobacco may be used. This includes, but is not limited to, flue-cured tobacco, burley tobacco, Maryland Tobacco, dark-air cured tobacco, oriental tobacco, dark-fired tobacco, perique tobacco and rustica tobacco. This also includes blends of the above mentioned tobaccos.
Any suitable parts of the tobacco plant may be used. This includes leaves, stems, roots, bark, seeds and flowers.
Extruded tobacco can produced by forming a liquid mixture of powered tobacco and a binding agent such as a gum (e.g. xanthan, guar, arabic and/or locust bean gum). The liquid mixture is heated and then extruded through a die to form the tube-shaped extrudate.
The aerosol-forming substrate may comprise at least 50 wt% plant material, e.g. at least 60 wt% plant material e.g. around 65 wt% plant material. The aerosol-forming substrate may comprise 80 wt% or less plant material e.g. 75 or 70 wt% or less plant material.
The aerosol-forming substrate may comprise one or more additives selected from humectants, flavou rants, fillers, aqueous/ non-aq u eous solvents and binders.
Humectants are provided as vapour generators - the resulting vapour helps carry the volatile active compounds and increases visible vapour. Suitable humectants include polyhydric alcohols (e.g. propylene glycol (PG), triethylene glycol, 1 ,2-butane diol and vegetable glycerine (VG)) and their esters (e.g. glycerol mono-, di- or tri-acetate). They may be present in the aerosol-forming substrate in an amount between 1 and 50 wt%. The humectant content of the aerosol-forming substrate may have a lower limit of at least 1 % by weight of the plant material, such as at least 2 wt %, such as at least 5 wt %, such as at least 10 wt %, such as at least 20 wt %, such as at least 30 wt %, or such as least 40 wt %.
The humectant content of the aerosol-forming substrate may have an upper limit of at most 50 % by weight of the plant material, such as at most 40 wt %, such as at most 30 wt %, or such as at most 20 wt %.
Preferably, the humectant content is 1 to 40 wt % of the aerosol-forming substrate, such as 1 to 20 wt %
Suitable binders are known in the art and may act to bind together the components forming the aerosolforming substrate. Binders may comprise starches and/or cellulosic binders such as methyl cellulose, ethyl cellulose, hydroxy propyl cellulose, hydroxyethyl cellulose and methyl cellulose, gums such as xanthan, guar, arabic and/or locust bean gum, organic acids and their salts such as alginic acid/ sodium alginate, agar and pectins.
Preferably the binder content is 5 to 10 wt% of the aerosol-forming substrate e.g. around 6 to 8 wt%.
Suitable fillers are known in the art and may act to strengthen the aerosol-forming substrate. Fillers may comprise fibrous (non-tobacco) fillers such as cellulose fibres, lignocellulose fibres (e.g. wood fibres), jute fibres and combinations thereof.
Preferably, the filler content is 5 to 10 wt% of the aerosol-forming substrate e.g. around 6 to 9 wt%.
The aerosol-forming substrate may comprise an aqueous and/or non-aqueous solvent. In some embodiments, the aerosol forming substrate has a water content of between 5 and 10 wt% e.g. between 6-9 wt% such as between 7-9 wt%.
The flavourant may be provided in solid or liquid form. It may include menthol, liquorice, chocolate, fruit flavour (including e.g. citrus, cherry etc.), vanilla, spice (e.g. ginger, cinnamon) and tobacco flavour. The flavourant may be evenly dispersed/dosed throughout the aerosol-forming substrate e.g. it may be added to the liquid mixture of plant material prior to extrusion.
The aerosol-forming substrate may be formed in a substantially cylindrical shape such that the consumable resembles a conventional cigarette. It may have a diameter of between 5 and 10mm e.g. between 6 and 9mm or 6 and 8mm e.g. around 7 mm.
It may have an axial length of between 10 and 15mm. The extruded rod of plant material may form the entire aerosol-forming substrate in which case it may have an axial length of between 10 and 15 mm. The axial bore through the extruded rod of plant material may extend through the entire axial length of the extrudate e.g. it may have an axial length of between 10 and 15 mm. The axial upstream end of the axial bore is at the axial upstream end of the article/consumable.
The aerosol-forming substrate may be circumscribed by a wrapping layer e.g. a paper wrapping layer. The wrapping layer may overlie an inner foil layer or may comprise a paper/foil laminate (with the foil innermost).
The rod of extruded plant material may have an axial bore adapted to receive an external heating element.
The axial bore in the extruded rod of plant material may have a diameter of between 1 and 3 mm e.g. around 2 mm.
The article/consumable comprises a terminal filter element at the downstream/mouth end of the article/consumable. There is also an upstream filter element which is axially spaced from the terminal filter element. The upstream filter element may be axially adjacent the substrate.
The or at least one of the filter element(s) (e.g. the terminal filter element and/or upstream filter element) may be comprised of cellulose acetate or polypropylene tow. The or at least one of the filter element(s) (e.g. the terminal filter element and/or upstream filter element) may be comprised of activated charcoal. The or at least one of the filter element(s) (e.g. the terminal filter element and/or upstream filter element) may be comprised of paper. The or at least one of the filter element(s) (e.g. the terminal filter element and/or upstream filter element) may be comprised of plant material e.g. extruded plant material. The or each filter element may be at least partly (e.g. entirely) circumscribed with a plug wrap e.g. a paper plug wrap.
The or each filter element may have a substantially cylindrical shape with a diameter substantially matching the diameter of the aerosol-forming substrate (with or without its associated wrapping layer). The axial length of the or each filter element may be less than 20 mm, e.g. between 8 and 15 mm, for example between 9 and 13 mm e.g. between 10 and 12 mm.
The or at least one of the filter element(s) may be a solid filter element. The or at least one of the filter element(s) may be a hollow bore filter element. The or each hollow bore filter may have a bore diameter of between 1 and 5 mm, e.g. between 2 and 4 mm or between 2 and 3 mm.
The terminal filter element (at the downstream end of the article/consumable) may be joined to the upstream elements forming the article/consumable by a circumscribing tipping layer e.g. a tipping paper layer. The tipping paper may have an axial length longer than the axial length of the terminal filter element such that the tipping paper completely circumscribes the terminal filter element plus the wrapping layer surrounding any adjacent upstream element.
The or at least one of the filter elements e.g. the terminal filter element may include a capsule e.g. a crushable capsule (crush-ball) containing a liquid flavourant e.g. a liquid flavourant as described above. The capsule can be crushed by the user during smoking of the consumable to release the flavourant. The capsule may be located at the axial centre of the terminal filter element.
In some embodiments, the article/consumable may comprise an aerosol-cooling element which is adapted to cool the aerosol generated from the aerosol-forming substrate (by heat exchange) before being inhaled by the user.
The aerosol-cooling element will be downstream from the aerosol-forming substrate. For example, it may be between the aerosol-forming substrate and a/the filter element and/or between the two filter elements. The aerosol cooling element may be at least partly (e.g. entirely) circumscribed by the (paper) wrapping layer.
The aerosol-cooling element may be formed of a plastics material selected from the group consisting of polylactic acid (PLA), polyvinyl chloride (PVC), polyethylene (PE) and polyethylene terephthalate (PET). The aerosol-cooling element may be formed of a crimped/gathered sheet of material to form a structure having a high surface area with a plurality of longitudinal channels to maximise heat exchange and cooling of the aerosol.
The article/consumable may comprise a spacer element that defines a space or cavity between the aerosolforming substrate and the downstream end of the consumable. For example, it may be between the aerosol-forming substrate and a/the filter element and/or between the two filter elements. The spacer element may comprise a tubular element e.g. a cardboard or plastics material tube. The spacer element may be circumscribed by the (paper) wrapping layer.
The spacer element may have an external diameter of between 5 and 10mm e.g. between 6 and 9mm or 6 and 8mm e.g. around 7 mm. It may have an axial length of between 10 and 15mm e.g. between 12 and 14 mm or 13 and 14mm e.g. around 14mm.
In a second aspect, there is provided a system comprising an article/consumable according to the first aspect and a device comprising a heating element.
The device may be a HNB device i.e. a device adapted to heat but not combust the aerosol-forming substrate. The device may comprise a main body for housing the heating element. The heating element may comprise an elongated e.g. rod, tube-shaped or blade heating element. The heating element may project into or surround a cavity within the main body for receiving the article/consumable.
The diameter of the axial bore of the extruded rod of plant material (where present) preferably matches the diameter of the elongated rod/tube heater.
The device (e.g. the main body) may further comprise an electrical power supply e.g. a (rechargeable) battery for powering the heating element. It may further comprise a control unit to control the supply of power to the heating element.
In a third aspect, there is provided a method of using a system according to the second aspect, the method comprising:
inserting the article/consumable into the device; and
heating the article/consumable using the heating element.
In some embodiments, the method comprises inserting the article/consumable into the device such that the heating element is received in the axial bore of the aerosol-forming substrate (where present).
The skilled person will appreciate that except where mutually exclusive, a feature or parameter described in relation to any one of the above aspects may be applied to any other aspect. Furthermore, except where mutually exclusive, any feature or parameter described herein may be applied to any aspect and/or combined with any other feature or parameter described herein.
Summary of the Figures
So that the invention may be understood, and so that further aspects and features thereof may be appreciated, embodiments illustrating the principles of the invention will now be discussed in further detail with reference to the accompanying figures, in which:
Figure 1 shows a first embodiment of an HNB consumable;
Figure 2 shows a second embodiment of an HNB consumable
Figure 3 shows a third embodiment of an HNB consumable; and
Figure 4 shows the first embodiment within a device forming an HNB system. Detailed Description of the Figures
As shown in Figure 1 , the HNB consumable 1 comprises an aerosol-forming substrate 2 at the upstream end of the consumable 1.
The aerosol-forming substrate 2 comprises a rod-shaped extrudate of tobacco and is dosed with 20wt% of a humectant such as propylene glycol (PG) or vegetable glycerine (VG).
The aerosol-forming substrate 2 is formed in a substantially cylindrical shape such that the consumable resembles a conventional cigarette. It has diameter of around 7mm and an axial length of around 12mm. The extrudate comprises an axial bore 13 which has its axial upstream end at the axial upstream end of the aerosol-forming substrate 2. The axial bore 13 extends the entire length of the extrudate and thus has an axial length of 12 mm. It has a bore diameter of around 2 mm.
The aerosol-forming substrate 2 is circumscribed by a paper wrapping layer 3.
The consumable 1 comprises an upstream filter element 4 and a downstream (terminal) filter element 5. The two filter elements 4, 5 and spaced by a cardboard spacer tube 6. Both filter elements 4, 5 are formed of cellulose acetate tow and wrapped with a respective paper plug layer (not shown).
Both filter elements have a substantially cylindrical shape. The diameter of the upstream filter 4 matches the diameter of the aerosol-forming substrate 2. The diameter of the terminal filter element 5 is slightly larger and matches the combined diameter of the aerosol-forming substrate 2 and the wrapping layer 3. The upstream filter element is slightly shorter in axial length than the terminal filter element at an axial length of 10 mm compared to 12mm for the terminal filter element.
The cardboard tube spacer is longer than each of the two filter portions having an axial length of around 14mm.
Each filter element 4, 5 is a hollow bore filter element with a hollow, longitudinally extending bore. The diameter of the bore in the upstream filter is slightly larger than the diameter of the bore in the terminal filter having a diameter of 3mm compared to 2 mm for the terminal filter element.
The cardboard spacer tube 6 and the upstream filter portion 4 are circumscribed by the wrapping layer 3.
The terminal filter element 5 is joined to the upstream elements forming the consumable by a circumscribing paper tipping layer 7. The tipping layer 7 encircles the terminal filter portion and has an axial length of around 20 mm such that it overlays a portion of the cardboard tube spacer 6. Figure 2 shows a second embodiment of a consumable T which is the same as that shown in Figure 1 except that the terminal filter element 5 is a solid filter element and comprises a crushable capsule 8 (crush- ball) having a shell wall containing a liquid menthol or cherry or vanilla flavourant. The capsule 8 is spherical and has a diameter of 3.5mm. It is positioned within the axial centre of the terminal filter portion 5. The capsule 8 may be omitted from the Figure 2 embodiment and may be included in the Figure 1 embodiment. In the second embodiment, the axial bore 13 does not extend the entire length of the substrate 2.
Figure 3 shows a third embodiment of a consumable 1” which is the same as the first embodiment except that the wrapping layer 3 does not completely circumscribe the cardboard spacer tube 6 such that there is an annular gap 9 between the tipping layer 7 and the cardboard spacer tube 6 downstream of the end of the wrapping layer 3. Furthermore, the substrate 2 does not include an axial bore.
Figure 4 shows the first embodiment inserted into an HNB device 10 comprising a rod-shaped heating element 20. The heating element projects into a cavity 1 1 within the main body 12 of the device.
The consumable 1 is inserted into the cavity 1 1 of the main body 12 of the device 10 such that the heating rod 20 is received in the axial bore 13 of the aerosol-forming substrate 2. Heating of the reconstituted tobacco in the aerosol-forming substrate 2 is effected by powering the heating element (e.g. with a rechargeable battery (not shown)). As the tobacco is heated, moisture and volatile compound (e.g. nicotine) within the tobacco and the humectant are released as a vapour and entrained within an airflow generated by inhalation by the user at the terminal filter portion 5.
As the vapour cools within the upstream filter element 4 and the cardboard spacer tube 6, it condenses to form an aerosol containing the volatile compounds for inhalation by the user.
The features disclosed in the foregoing description, or in the following claims, or in the accompanying drawings, expressed in their specific forms or in terms of a means for performing the disclosed function, or a method or process for obtaining the disclosed results, as appropriate, may, separately, or in any combination of such features, be utilised for realising the invention in diverse forms thereof.
While the invention has been described in conjunction with the exemplary embodiments described above, many equivalent modifications and variations will be apparent to those skilled in the art when given this disclosure. Accordingly, the exemplary embodiments of the invention set forth above are considered to be illustrative and not limiting. Various changes to the described embodiments may be made without departing from the spirit and scope of the invention.
For the avoidance of any doubt, any theoretical explanations provided herein are provided for the purposes of improving the understanding of a reader. The inventors do not wish to be bound by any of these theoretical explanations. Any section headings used herein are for organizational purposes only and are not to be construed as limiting the subject matter described.
Throughout this specification, including the claims which follow, unless the context requires otherwise, the words“have”,“comprise”, and“include”, and variations such as“having”,“comprises”,“comprising”, and “including” will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
It must be noted that, as used in the specification and the appended claims, the singular forms“a,”“an,” and“the” include plural referents unless the context clearly dictates otherwise. Ranges may be expressed herein as from“about” one particular value, and/or to“about” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by the use of the antecedent“about,” it will be understood that the particular value forms another embodiment. The term“about” in relation to a numerical value is optional and means, for example, +/- 10%.
The words "preferred" and "preferably" are used herein refer to embodiments of the invention that may provide certain benefits under some circumstances. It is to be appreciated, however, that other embodiments may also be preferred under the same or different circumstances. The recitation of one or more preferred embodiments therefore does not mean or imply that other embodiments are not useful, and is not intended to exclude other embodiments from the scope of the disclosure, or from the scope of the claims.

Claims

Claims:
1. An aerosol-forming article comprising an aerosol-forming substrate at least partly comprising a rod of extruded plant material wherein the article further comprises a terminal filter element at the downstream axial end and an upstream filter element upstream and axially spaced from the terminal filter element.
2. An article according to claim 1 wherein the article is a heat not burn (HNB) consumable.
3. An article according to claim 1 or 2 wherein the rod of extruded plant material has an axial bore adapted to receive an external heating element.
4. An article according to any one of claims 1 to 3 wherein the aerosol-forming substrate comprises a rod of extruded tobacco.
5. An article according to any one of claims 1 to 4 wherein the aerosol-forming substrate further comprises one or more additives selected from humectants, fillers, solvents, flavou rants and binders.
6. An article according to any one of the preceding claims wherein the upstream filter element and terminal filter element are axially spaced by a cooling element or a spacer.
7. An article according to any one of the preceding claims wherein the upstream filter element is axially adjacent the aerosol-forming substrate.
8. An article according to any one of the preceding claims wherein the filter element and/or the terminal filter element is/are a hollow bore element.
9. An article according to claim 8 wherein both the upstream and terminal filer elements are hollow bore filter elements.
10. A smoking substitute system comprising an article according to any one of the preceding claims and a device comprising a heating element.
1 1. A system according to claim 10 wherein the device comprises a main body for housing the heating element and the heating element comprises an elongated heating element.
12. A method of using the system according to claim 10 or 1 1 , the method comprising:
inserting the article into the device; and
heating the article using the heating element.
PCT/EP2019/079190 2018-10-29 2019-10-25 Smoking substitute consumable WO2020089083A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP19798004.8A EP3873263A1 (en) 2018-10-29 2019-10-25 Smoking substitute consumable
US17/242,791 US20210244083A1 (en) 2018-10-29 2021-04-28 Smoking substitute consumable

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB1817583.6 2018-10-29
GBGB1817583.6A GB201817583D0 (en) 2018-10-29 2018-10-29 Smoking substitute consumable

Related Parent Applications (1)

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PCT/EP2019/079198 Continuation WO2020089086A1 (en) 2018-10-29 2019-10-25 Smoking substitute consumable

Related Child Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2019/079151 Continuation WO2020089059A1 (en) 2018-10-29 2019-10-25 Smoking substitute consumable

Publications (1)

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Citations (5)

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US20040149298A1 (en) * 2003-01-30 2004-08-05 Moffitt Robert H. Opposed seam electrically heated cigarette smoking system
US20140373856A1 (en) * 2011-12-30 2014-12-25 Philip Morris Products S.A. Smoking article with front-plug and aerosol-forming substrate and method
WO2015177247A1 (en) * 2014-05-21 2015-11-26 Philip Morris Products S.A. Aerosol-forming article comprising magnetic particles
WO2017114683A1 (en) * 2015-12-31 2017-07-06 Philip Morris Products S.A. Aerosol generating article with ventilation zone
WO2019030274A1 (en) * 2017-08-09 2019-02-14 Philip Morris Products S.A. Aerosol-generating article having rod with multiple transverse sheets of tobacco material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040149298A1 (en) * 2003-01-30 2004-08-05 Moffitt Robert H. Opposed seam electrically heated cigarette smoking system
US20140373856A1 (en) * 2011-12-30 2014-12-25 Philip Morris Products S.A. Smoking article with front-plug and aerosol-forming substrate and method
WO2015177247A1 (en) * 2014-05-21 2015-11-26 Philip Morris Products S.A. Aerosol-forming article comprising magnetic particles
WO2017114683A1 (en) * 2015-12-31 2017-07-06 Philip Morris Products S.A. Aerosol generating article with ventilation zone
WO2019030274A1 (en) * 2017-08-09 2019-02-14 Philip Morris Products S.A. Aerosol-generating article having rod with multiple transverse sheets of tobacco material

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EP3873263A1 (en) 2021-09-08

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