WO2020063785A1 - Intelligent safety coupling and working method therefor - Google Patents
Intelligent safety coupling and working method therefor Download PDFInfo
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- WO2020063785A1 WO2020063785A1 PCT/CN2019/108292 CN2019108292W WO2020063785A1 WO 2020063785 A1 WO2020063785 A1 WO 2020063785A1 CN 2019108292 W CN2019108292 W CN 2019108292W WO 2020063785 A1 WO2020063785 A1 WO 2020063785A1
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- coupling
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- power supply
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D27/00—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
- F16D27/10—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with an electromagnet not rotating with a clutching member, i.e. without collecting rings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D27/00—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
- F16D27/14—Details
Definitions
- the invention relates to the field of transmission systems, and in particular, to a torque-safe safety coupling and a working method thereof.
- the transmission system is an important part of industrial equipment.
- the dynamic torque on the transmission system is difficult to obtain due to its complex components. Therefore, the design and maintenance of the transmission system has always been a problem for engineering and field personnel.
- the setting values of safety couplings are generally set based on experience. It is difficult for designers and users to obtain actual and accurate dynamic torque data on the transmission system as a reference, so safety couplings will be caused. There is a large deviation between the design set value when selecting and the actual real dynamic torque value on the transmission system, and it is difficult for the transmission system and equipment to get real safety protection.
- the error is large.
- the error of some torque-limiting couplings sometimes reaches and exceeds +/- 30% of the set value;
- the intelligence level is not high.
- the intelligent safety coupling is designed to solve the technical problems in the existing transmission system technology. In response to the shortage of traditional mechanical safety couplings, it integrates the dynamic torque detection, analysis, and actuator units into the coupling innovatively. , Use the detected actual dynamic torque value to make the coupling fast and dynamic to achieve the purpose of limiting the torque.
- the invention provides an intelligent safety coupling, which includes: a torque sensor 8, a left half coupling 9 and a right half coupling 2, and a coupling control system 1 and an actuator 3 provided therein;
- the coupling control system 1 analyzes the dynamic torque data on the coupling detected by the torque sensor 8. When the torque on the coupling exceeds the preset value of the coupling control system 1, the coupling control system 1 issues The instruction is given to the actuator 3, and the action of the actuator causes the left half coupling 9 and the right half coupling 2 to quickly disengage to realize the function of limiting torque; the actuator 3 controls the opening and closing operation through the coupling control system 1 and the coupling
- the controller control system 1 can wirelessly connect a remote intelligent terminal to transmit working data.
- the above technical solution has the beneficial effects of integrating dynamic torque detection, power supply, signal and data analysis processing, actuators and other units into the coupling, using a torque sensor to detect the actual dynamic torque on the coupling, and then passing the built-in
- the signal processing and intelligent control system perform analysis. If the actual torque exceeds the set torque value, the drive actuator will quickly disengage the left and right half couplings.
- the left half coupling 9 and the right half coupling 2 are a rigid coupling, a friction plate coupling, a hydraulic coupling, a ratchet coupling or a magnetic coupling.
- the left half coupling 9 and the right half coupling 2 rotate along the same axis, the left half coupling is connected to the driven end of the driving chain, and the right half coupling is connected to the driving end of the driving chain.
- the left half coupling 9 and the right half coupling 2 are connected by a steel ball 10; the left half coupling 9 has a groove, and one side of the steel ball 10 is caught in the groove of the left half coupling 9 and the other end is connected with
- the core rod of the actuator 3 is connected.
- the actuator 3 includes a core rod, a spring and an electromagnetic coil.
- the electromagnetic coil attracts the core rod by magnetic force to overcome the elastic force of the spring to drive the steel ball 10 out of the groove of the left half coupling 9 and the left half
- the shaft coupling 9 is separated from the right half coupling 2 and a spring is provided between the steel ball 10 and the electromagnetic coil.
- the spring force pushes the core rod to press the steel ball 10 into the groove of the left half coupling 9 Inside, the left half coupling 9 and the right half coupling 2 are coupled.
- the intelligent safety coupling is based on real-time dynamic torque to control the disengagement and coupling of the left and right half couplings, so the response time is fast, more accurate, and the equipment can be fully protected.
- This intelligent safety coupling is a disruptive "intelligent” product.
- the coupling has its own brain, making the coupling “self-learning and self-management” possible; it is not only an independent device, but also can achieve IoT with other equipment, adapting to the industrial “smart” “IoT” the trend of.
- the coupling control system 1 includes: a signal processing module 6 to which a torque signal acquisition end is connected to a torque sensor data transmission end, the signal processing module data transmission end is connected to a chip module 5 signal reception end, and the chip module 5 performs a signal end connection execution
- the working signal end of the mechanism controls the power off and power supply of the electromagnetic coil of the actuator 3.
- the coupling control system 1 further includes: a first power supply device 4, a second power supply device 7, a modulation circuit, a demodulation circuit, and a transmission device;
- the power supply terminal of the chip module 5 and the signal processing module 6 is connected to the power supply terminal of the second power supply device 7, the other power supply terminal of the second power supply device 7 is connected to the power supply terminal of the torque sensor 8, and the transmission device supplies power to the second power supply device circuit through the second coupling coil. ;
- the power supply terminal of the actuator 3 is connected to the power supply terminal of the first power supply device 4, and the transmission device supplies power to the first power supply device through the first coupling coil.
- the above technical solution has the beneficial effects that the corresponding first power supply device is used in conjunction with the first coupling coil to perform power supply operation for the actuator, and the corresponding second power supply device is used in conjunction with the second coupling coil to provide chip modules and signal processing.
- the module and the torque sensor provide power protection, and the use of a coupling coil also reduces the fetters of the line when wired power is supplied to ensure fast wireless charging operations.
- the coupling control system 1 further includes: a wireless signal repeater provided on the second power supply device, the wireless signal repeater sends the signal of the chip module to a demodulation circuit, and the demodulation circuit is wirelessly connected to a remote intelligent terminal, and the remote intelligent The working signal terminal of the terminal is wirelessly connected to the working signal terminal of the modulation circuit, and the transmitting end of the modulation circuit signal is wirelessly connected to the signal receiving end of the wireless signal repeater.
- a wireless signal repeater provided on the second power supply device
- the wireless signal repeater sends the signal of the chip module to a demodulation circuit
- the demodulation circuit is wirelessly connected to a remote intelligent terminal
- the remote intelligent The working signal terminal of the terminal is wirelessly connected to the working signal terminal of the modulation circuit
- the transmitting end of the modulation circuit signal is wirelessly connected to the signal receiving end of the wireless signal repeater.
- the above technical solution has the beneficial effect that the wireless repeater is arranged in the second power supply device to perform the transmitting and receiving of wireless signals.
- the invention also discloses a working method of an intelligent safety coupling, which is characterized by comprising the following steps:
- the torque sensor collects the real-time torque signal of the coupling.
- the signal processing module converts the collected torque information and sends it to the chip module.
- the chip module sends an instruction to the actuator to execute
- the electromagnetic coil in the mechanism attracts the iron core to drive the steel ball to disengage the left and right half couplings;
- the chip module will not send instructions to the actuator ,
- the actuator does not move, the left half coupling and the right half coupling are connected by steel balls;
- the transmission device continuously supplies power to the first power supply device and the second power supply device through the coupling coil, and supplies power to the torque sensor, the signal processing module, the chip module and the actuator, respectively;
- the real-time torque signal collected by the torque sensor is processed by the signal processing module, it is sent to the wireless signal repeater to the demodulation circuit through the chip module, and then transmitted to the remote intelligent terminal.
- the remote intelligent terminal can obtain the intelligent safety coupling at the same time. Health information, status of the actuator, torque and number of disengagements during disengagement, real-time torque on the coupling, etc .;
- the remote intelligent terminal sends instructions or signals to the chip module: the remote intelligent terminal sends instructions or signals to the modulator, and finally transmits them to the chip module through the coupling coil; the remote intelligent terminal can modify the set parameters on the chip module, and also Ability to remotely control the actions of the actuator.
- the intelligent torque-limiting safety coupling solves the existing mechanical safety couplings with large errors, long response times, failure to disengage in time, remote control, and low intelligence.
- the problem is an innovative intelligent torque-limiting safety coupling that meets the needs of the industrial intelligent market. Intelligent, remotely controllable, instantaneous dynamic online complete disengagement, dynamic recovery without stopping, accurate coupling torque limit, the error between the set loosening torque of the coupling and the actual loosening torque when the coupling is loosened
- the torque setting value of the safety coupling is small, and the adjustment range is large, which meets the needs of the rapidly developing industrial intelligent market.
- FIG. 1 is a schematic structural diagram of the present invention
- FIG. 2 is a schematic circuit diagram of the present invention
- FIG. 3 is a schematic diagram of a demodulation circuit of the present invention.
- the torque sensor 8 on the coupling detects the electrical signals of the torsional deformation on the coupling, and these signals are transmitted to the signal processing module 6.
- the signals are amplified and converted, and then transmitted to the chip module 5.
- Module 5 converts it into real-time torque data through its own application software and analyzes it. If the actual torque exceeds a preset value, the chip module 5 will issue an instruction to the actuator 3. After the actuator 3 receives the instruction, The inner iron core will drive the steel ball 10 out of the groove of the left half coupling, so that the left half coupling 9 and the right half coupling 2 are dynamically disengaged.
- the transmission device is capable of receiving the data of the chip module 5 from the coupling while transmitting power to the coupling and transmitting it to the outside. After the transmission device receives the data of the control system 1, the data is transmitted to other electronic devices or sent to the cloud storage device. It can also receive instructions and data from external smart terminals.
- the present invention discloses an intelligent safety coupling including a torque sensor 8, a left half coupling 9 and a right half coupling 2, a coupling control system 1, and an actuator 3. ;
- the coupling control system 1 detects the dynamic torque data of the coupling by analyzing the torque sensor 8 and instructs the actuator 3 to make it move.
- the left half coupling 9 and the right half coupling 2 are disengaged to achieve the torque limitation.
- the mechanism 3 controls the opening and closing operation through the coupling control system 1, and the coupling control system 1 wirelessly connects the intelligent terminal to transmit working data.
- the left half coupling 9 and the right half coupling 2 can be any of a rigid coupling, a friction plate coupling, a hydraulic coupling, or a ratchet coupling, which can realize the clutch function.
- Coupling or clutch due to different half-couplings, the structure of its actuator 3 and the way of disconnection of the left and right half-couplings will be correspondingly different.
- the innovation of the present invention lies in that the left half coupling 9 and the right half coupling 2 are directly controlled by the actuator, the control system and the power module in the coupling, thereby realizing the technology of fast response time and short working delay. Effect, the specific structures of the left half coupling 9 and the right half coupling 2 can be modified and designed according to different working conditions.
- the left half coupling 9 and the right half coupling 2 rotate along the same axis, the left half coupling is connected to the driven end of the drive chain, the right half coupling is connected to the driving end of the drive chain, and the left half coupling
- the shaft coupling 9 and the right half coupling 2 are connected by a steel ball 10; the left half coupling 9 is provided with a groove, and one side of the steel ball 10 is caught in the groove of the left half coupling 9 and the other end is connected with the actuator 3
- the mandrel is connected to the actuator.
- the actuator 3 includes a mandrel, a spring, and an electromagnetic coil.
- the electromagnetic coil pulls the mandrel magnetically to overcome the elastic force of the spring to drive the steel ball 10 out of the groove in the left half coupling 9 and It is separated from the right half coupling 2 and a disc spring is provided between the steel ball 10 and the electromagnetic coil.
- the spring force pushes the core rod to press the steel ball 10 into the groove of the left half coupling 9.
- the left half coupling 9 and the right half coupling 2 are coupled.
- the coupling control system 1 includes: a signal processing module 6 to which a torque signal acquisition terminal is connected to a torque sensor data transmitting terminal, a signal processing module data transmitting terminal is connected to a chip module 5 signal receiving terminal, and the chip module 5 executes a signal
- the terminal is connected to the working signal terminal of the actuator, and controls the electromagnetic coil of the actuator 3 to be powered off and powered.
- the coupling control system 1 further includes: a first power supply device 4, a second power supply device 7, a modulation circuit, a demodulation circuit, and a transmission device;
- the power supply terminal of the chip module 5 and the signal processing module 6 is connected to the power supply terminal of the second power supply device 7, the other power supply terminal of the second power supply device 7 is connected to the power supply terminal of the torque sensor 8, and the transmission device supplies power to the second power supply device circuit through the second coupling coil. ;
- the power supply terminal of the actuator 3 is connected to the power supply terminal of the first power supply device 4, and the transmission device supplies power to the first power supply device through the first coupling coil.
- the coupling control system 1 further includes: a wireless signal repeater provided on the second power supply device, the wireless signal repeater sends the signal of the chip module to the demodulation circuit, the demodulation circuit is wirelessly connected to the intelligent terminal, and the working signal end of the intelligent terminal is wireless It is connected to the working signal end of the modulation circuit, and the signal sending end of the modulation circuit is wirelessly connected to the signal receiving end of the wireless signal repeater.
- a wireless signal repeater provided on the second power supply device, the wireless signal repeater sends the signal of the chip module to the demodulation circuit, the demodulation circuit is wirelessly connected to the intelligent terminal, and the working signal end of the intelligent terminal is wireless It is connected to the working signal end of the modulation circuit, and the signal sending end of the modulation circuit is wirelessly connected to the signal receiving end of the wireless signal repeater.
- the innovative integrated dynamic torque detection, power supply, signal and data analysis processing, and actuator units of the invention are integrated in the coupling, and the torque sensor is used to detect the actual dynamic torque on the coupling, and then the built-in signal processing and intelligence
- the control system performs analysis. If the actual torque exceeds the set torque value, the drive actuator will cause the left and right half couplings to be quickly disengaged for any coupling or clutch with a clutch function. It is a coupling that realizes the torque limiting function by controlling the actual left and right half couplings to detect the actual dynamic torque.
- the intelligent torque-limiting safety coupling is an independent self-control management system that is free from external interference and can also achieve interconnection and data exchange with external equipment.
- the intelligent control system of the intelligent safety coupling includes signal processing, analysis, and control units. It is an independent intelligent device, which can transmit data to other electronic devices through the transmission device, and can also realize the connection with external things and the cloud. data storage.
- the intelligent control system predicts the torque change trend according to historical data and real-time torque curve, and sends instructions to the actuator in time, reducing the response time. Since the torque when the intelligent coupling is loose is the actual torque detected by the sensor, the error is very small.
- the actuator receives the instructions of the intelligent control system for fast action and short response time.
- the demodulation circuit includes: a modulation signal is connected to one end of the first resistor, the other end of the first resistor is connected to one end of the second resistor and one end of the third resistor, the other end of the second resistor is connected to the Vss power terminal, and the third The other end of the resistor is connected to one end of the second inductor, the other end of the second inductor is connected to one end of the third capacitor, the other end of the third capacitor is connected to one end of the fourth capacitor and the second diode negative electrode, and the second diode positive electrode is connected to the first diode negative electrode and the first diode, respectively.
- One end of the inductor, one end of the first inductor is also connected to one end of the first capacitor and one end of the second capacitor, the other end of the first capacitor is connected to the other end of the second capacitor and the other end of the first inductor, and the anode of the first diode is connected to the anode of the second diode and
- the other end of the first inductor, the other end of the fourth capacitor are connected to the signal demodulation end of the demodulation chip, the 5V power supply terminal is connected to one end of the fourth resistor, and the other end of the fourth resistor is connected to the end of the ninth capacitor and the end of the fifth resistor, respectively.
- One end is connected to the Vss power supply terminal, the fifth resistor is connected in parallel to the first crystal oscillator and connected to the frequency signal terminal of the demodulation chip, the signal scanning end of the demodulation chip is connected to the control chip signal receiving end, and the 5V power supply is also connected to the fifth power supply respectively.
- One end is connected to the sixth capacitor, the other end of the fifth capacitor is connected to the second dual-coupling signal terminal of the demodulation chip, the other end of the sixth capacitor is connected to the first dual-coupling signal terminal of the demodulation chip, and the filtered signal output end of the demodulation chip is connected to the seventh resistor.
- One end, the other end of the 7th resistor is a 5V power supply end, the demodulation chip recovery signal end is connected to one end of the sixth resistor, the other end of the sixth resistor is connected to one end of the seventh capacitor, and the other end of the seventh capacitor is connected to the Vss power supply end.
- the control chip is a single-chip microcomputer used for demodulating signals, and the single-chip microcomputer is used to send signals to remote intelligent terminals.
- the smart terminal is a server system such as a smart phone or a computer.
- R4 and R5 are current-limiting resistors, and time-frequency oscillation is performed by the crystal oscillator T1.
- the signal passes R1, R2, and R3, after passing through L2, C3, and C4, it is input by the first pin of the demodulation chip.
- MC3361 demodulated local oscillator level the FSK network label is a rectangular wave signal input from the fiber receiving interface.
- the signal is divided by R1 and R2 to convert the signal high level to 500mV, and then filtered by L2 and C3, and C1 and C2.
- L2, L1, D1, and D2 voltage limiting filtering the interference frequency is eliminated.
- the modulated signal is stably transmitted to the demodulation chip MC3361, and after being processed by the demodulation chip, the signal is transmitted to the smart terminal for data reception.
- the function of fast analysis of signals is realized to ensure stable and reliable data transmission.
- the invention also discloses a working method of an intelligent safety coupling, which includes the following steps:
- the smart terminal sends the working signal of the coupling.
- the working signal is transmitted to the demodulation circuit for transmission through the modulator.
- the second coupling coil is used to power the second power supply device.
- the second power supply device processes the torque sensor and signal respectively.
- the module and chip module supply power.
- the torque sensor collects the torque value of the coupling in real time.
- the torque sensor sends the collected torque value to the chip module through the signal processing module.
- the chip module sends The instruction is given to the actuator.
- the electromagnetic coil in the actuator attracts the iron core to drive the steel ball to disengage the left and right half couplings.
- the transmission device continuously supplies power to the first and second power supply devices through the coupling coils, respectively
- the torque sensor, signal processing module, chip module and actuator provide power;
- the chip module signals the torque value.
- II power transmission means to the demodulation circuit demodulation circuit transmits a signal to the intelligent terminal, using a first coil coupled to the One power supply apparatus operate, One power supply apparatus supplies power to the actuator;
- the real-time torque signal collected by the torque sensor is processed by the signal processing module, it is sent to the second power supply device through the chip module, and is sent to the demodulation circuit through the wireless signal repeater in the second power supply device, and the demodulation circuit is wirelessly transmitted to Intelligent terminal.
- the intelligent terminal acquires the torque value of the torque sensor in real time.
- the chip module sends the working signal to the power supply device No. 2 through the wireless signal relay in the power supply device No. 2 through the execution mechanism controlling the right half coupling action.
- the transmitter sends to the demodulation circuit, and the demodulation circuit wirelessly transmits to the smart terminal.
- the smart terminal displays the working status of the actuator.
- the remote smart terminal can simultaneously obtain the health information of the smart safety coupling, including the operation status of each component, the power supply status, etc. Data of the state of the actuator, torque and number of times when disengaged, real-time torque on the coupling, etc .;
- the intelligent terminal sends a work instruction or signal to the modulator.
- the chip module obtains the work instruction or signal, the work instruction of the left half coupling 9 and the right half coupling 2 is executed, and the corresponding transmission is finally transmitted to the chip through the coupling coil.
- the remote intelligent terminal can modify the setting parameters on the chip module, and can also remotely control the movement of the actuator;
- the remote intelligent terminal connects to the cloud server through the wireless network, and sends the torque value data and actuator movement data collected by S2 in real time to
- the cloud server stores data through the cloud server, monitors the drive system in real time, and performs background operations to improve the safety of the coupling.
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Abstract
An intelligent safety coupling and a working method therefor, which is a novel intelligent safety coupling that uses a real time dynamic torque control actuator (3) to quickly separate a driving side and a driven side of the coupling. A control system (1) on the coupling will analyze real time torque data detected by a torque sensor (8) and compare same with a pre-selected set torque value. If real time torque exceeds the pre-set torque value, the control system (1) will send an instruction to the actuator (3), and the actuator (3) will act immediately to achieve the objective of limiting the torque. The collection, analysis and control of torque dynamic data and the actuator (3) are integrated in the coupling to form an independent intelligent device. An actual dynamic torque value may also be used to correct a preliminary preset loosening torque value of the coupling, so that the transmission system is more accurately and completely protected. The intelligent torque-limiting safety coupling may be widely applied to various industrial fields such as metallurgy, energy, mining, aviation, automotive and engineering machinery.
Description
本发明涉及传动系统领域,尤其涉及一种智能限制扭矩的安全联轴器及其工作方法。The invention relates to the field of transmission systems, and in particular, to a torque-safe safety coupling and a working method thereof.
传动系统是工业设备的重要组成部分,传动系统上的动态扭矩由于构成因素复杂很难获取,因此传动系统的设计和维护对于工程技术人员和现场设备人员来说一直都是难题。The transmission system is an important part of industrial equipment. The dynamic torque on the transmission system is difficult to obtain due to its complex components. Therefore, the design and maintenance of the transmission system has always been a problem for engineering and field personnel.
另一方面安全联轴器的设定值一般都是凭经验取值设定,设计者和使用者很难获得传动系统上实际准确真实的动态扭矩数据做参考,因此就会造成安全联轴器选用时的设计设定值和传动系统上实际真实的动态扭矩值之间偏差很大,传动系统和设备很难得到真正的安全保护。On the other hand, the setting values of safety couplings are generally set based on experience. It is difficult for designers and users to obtain actual and accurate dynamic torque data on the transmission system as a reference, so safety couplings will be caused. There is a large deviation between the design set value when selecting and the actual real dynamic torque value on the transmission system, and it is difficult for the transmission system and equipment to get real safety protection.
实践过程中,传统的机械式限扭矩联轴器和安全联轴器本身也存在着以下问题:In practice, the traditional mechanical torque-limiting couplings and safety couplings also have the following problems:
1、误差大,一些限扭矩联轴器的误差有时达到并超过设定值的+/-30%;1. The error is large. The error of some torque-limiting couplings sometimes reaches and exceeds +/- 30% of the set value;
2、响应时间长,这就会对传动系统实际受到的冲击载荷无法有效限制,造成安全隐患;2. Long response time, which will not effectively limit the actual impact load on the transmission system, causing hidden safety hazards;
3、无法及时使驱动侧和被驱动侧完全脱开;3. The drive side and the driven side cannot be completely disconnected in time;
4、很难实现联轴器的远程控制松脱和联接;4. It is difficult to realize remote control loosening and connection of the coupling;
5、智能化程度不高。5. The intelligence level is not high.
在这个背景下传统的机械安全联轴器越来越不能满足市场的需求,这就亟需本领域技术人员解决相应的技术问题。Under this background, traditional mechanical safety couplings are increasingly unable to meet market demands, which urgently requires those skilled in the art to solve corresponding technical problems.
发明内容Summary of the Invention
本智能安全联轴器旨在解决现有传动系统技术中存在的技术问题,针对传统机械安全联轴器的不足,创新性地将动态扭矩检测、分析以及执行机构等单元集成于联轴器当中,利用检测到的实际动态扭矩值,使联轴器快速动态离合达到限制扭矩的目的。The intelligent safety coupling is designed to solve the technical problems in the existing transmission system technology. In response to the shortage of traditional mechanical safety couplings, it integrates the dynamic torque detection, analysis, and actuator units into the coupling innovatively. , Use the detected actual dynamic torque value to make the coupling fast and dynamic to achieve the purpose of limiting the torque.
本发明提供了一种智能安全联轴器,包括:内部设置扭矩传感器8,左半联轴器9和右半联轴器2,以及联轴器控制系统1,执行机构3;The invention provides an intelligent safety coupling, which includes: a torque sensor 8, a left half coupling 9 and a right half coupling 2, and a coupling control system 1 and an actuator 3 provided therein;
联轴器控制系统1通过分析扭矩传感器8检测到的联轴器上的动态扭矩数据,当联轴器上的扭矩超过联轴器控制系统1预先设定值时,联轴器控制系统1发指令给执行机构3,执行机构动作使左半联轴器9和右半联轴器2快速脱开,实现限制扭矩的功能;执行机构3通过联轴器控制系统1控制开合操作,联轴器控制系统1能够无线连接远程智能终端传输工作数据。The coupling control system 1 analyzes the dynamic torque data on the coupling detected by the torque sensor 8. When the torque on the coupling exceeds the preset value of the coupling control system 1, the coupling control system 1 issues The instruction is given to the actuator 3, and the action of the actuator causes the left half coupling 9 and the right half coupling 2 to quickly disengage to realize the function of limiting torque; the actuator 3 controls the opening and closing operation through the coupling control system 1 and the coupling The controller control system 1 can wirelessly connect a remote intelligent terminal to transmit working data.
上述技术方案的有益效果为:通过集成动态扭矩检测、电源、信号和数据分析处理、执行机构等单元于联轴器中,利用扭矩传感器检测联轴器上的实际动态扭矩,再通过自带的信号处理和智能控制系统进行分析,如果实际扭矩超过设定扭矩值,驱动执行机构就会使左右半联轴器迅速脱开。The above technical solution has the beneficial effects of integrating dynamic torque detection, power supply, signal and data analysis processing, actuators and other units into the coupling, using a torque sensor to detect the actual dynamic torque on the coupling, and then passing the built-in The signal processing and intelligent control system perform analysis. If the actual torque exceeds the set torque value, the drive actuator will quickly disengage the left and right half couplings.
优选的,所述左半联轴器9和右半联轴器2为钢性联轴器、摩擦片式联轴器、液压式联轴器、棘轮式联轴器或者磁性联轴器。Preferably, the left half coupling 9 and the right half coupling 2 are a rigid coupling, a friction plate coupling, a hydraulic coupling, a ratchet coupling or a magnetic coupling.
优选的,所述左半联轴器9和右半联轴器2沿同一轴线旋转,左半联轴器与驱动链的被驱动端相连,右半联轴器与驱动链的驱动端相连,左半联轴器9与右半联轴器2通过钢珠10相联接;左半联轴器9带有凹槽,钢珠10一侧卡在左半联轴器9的凹槽内,另一端与执行机构3的芯棒相连,执行机构3包含芯棒,弹簧和电磁线圈,电磁线圈通过磁力吸合芯棒克服弹簧的弹力带动钢珠10从左半联轴器9凹槽内脱出,左半联轴器9和右半联轴器2分离,在钢珠10和电磁线圈之间设置弹簧,执 行机构3不动作时,弹簧的弹力推动芯棒将钢珠10压入左半联轴器9的凹槽内,使左半联轴器9和右半联轴器2联接。Preferably, the left half coupling 9 and the right half coupling 2 rotate along the same axis, the left half coupling is connected to the driven end of the driving chain, and the right half coupling is connected to the driving end of the driving chain. The left half coupling 9 and the right half coupling 2 are connected by a steel ball 10; the left half coupling 9 has a groove, and one side of the steel ball 10 is caught in the groove of the left half coupling 9 and the other end is connected with The core rod of the actuator 3 is connected. The actuator 3 includes a core rod, a spring and an electromagnetic coil. The electromagnetic coil attracts the core rod by magnetic force to overcome the elastic force of the spring to drive the steel ball 10 out of the groove of the left half coupling 9 and the left half The shaft coupling 9 is separated from the right half coupling 2 and a spring is provided between the steel ball 10 and the electromagnetic coil. When the actuator 3 is not in operation, the spring force pushes the core rod to press the steel ball 10 into the groove of the left half coupling 9 Inside, the left half coupling 9 and the right half coupling 2 are coupled.
上述技术方案的有益效果为:The beneficial effects of the above technical solution are:
1.本智能安全联轴器是基于实时动态扭矩来控制左半联轴器和右半联轴器的脱开和联接,因此响应时间快,更精确,能够全面保护设备。1. The intelligent safety coupling is based on real-time dynamic torque to control the disengagement and coupling of the left and right half couplings, so the response time is fast, more accurate, and the equipment can be fully protected.
2.能直接获取传动系统上的动态扭矩数据,使工程技术人员能轻松解决传动系统技术难题。2. Can directly obtain the dynamic torque data on the transmission system, so that engineering and technical personnel can easily solve the technical problems of the transmission system.
3.过去在选取传动系统的安全系数时,一般是根据经验选定,这样很容易出现偏差。使用本智能安全联轴器会通过获取用户使用环境下的真实数据来修正根据经验选的安全系数,弥补了“经验值”的不足,满足了用户对设备的“个性化”和“定制化”的需求。3. In the past, when selecting the safety factor of the transmission system, it was generally selected based on experience, so it is easy to have deviations. The use of this intelligent safety coupling will correct the safety factor selected according to experience by obtaining real data from the user's use environment, making up for the lack of "experience value" and satisfying the user's "personalization" and "customization" of the device Demand.
4.本智能安全联轴器是一个颠覆性的“智能”化产品。联轴器有了自己的大脑,使联轴器“自学习,自我管理”成为可能;它既是一个独立的装置,也能够实现与其他设备进行物联,适应了工业“智能”“物联”的趋势。4. This intelligent safety coupling is a disruptive "intelligent" product. The coupling has its own brain, making the coupling "self-learning and self-management" possible; it is not only an independent device, but also can achieve IoT with other equipment, adapting to the industrial "smart" "IoT" the trend of.
优选的,所述联轴器控制系统1包括:信号处理模块6扭矩信号采集端连接扭矩传感器数据发送端,信号处理模块数据发送端连接芯片模块5信号接收端,芯片模块5执行信号端连接执行机构工作信号端,控制执行机构3的电磁线圈断电和供电。Preferably, the coupling control system 1 includes: a signal processing module 6 to which a torque signal acquisition end is connected to a torque sensor data transmission end, the signal processing module data transmission end is connected to a chip module 5 signal reception end, and the chip module 5 performs a signal end connection execution The working signal end of the mechanism controls the power off and power supply of the electromagnetic coil of the actuator 3.
优选的,联轴器控制系统1还包括:第一供电装置4、第二供电装置7、调制电路、解调电路和传输装置;Preferably, the coupling control system 1 further includes: a first power supply device 4, a second power supply device 7, a modulation circuit, a demodulation circuit, and a transmission device;
芯片模块5、信号处理模块6的电源端连接第二供电装置7供电端,第二供电装置7另一供电端连接扭矩传感器8电源端,传输装置通过第二耦合线圈对第二供电装置电路供电;The power supply terminal of the chip module 5 and the signal processing module 6 is connected to the power supply terminal of the second power supply device 7, the other power supply terminal of the second power supply device 7 is connected to the power supply terminal of the torque sensor 8, and the transmission device supplies power to the second power supply device circuit through the second coupling coil. ;
执行机构3通过的电源端连接第一供电装置4供电端,传输装置通过第一耦合 线圈对第一供电装置供电。The power supply terminal of the actuator 3 is connected to the power supply terminal of the first power supply device 4, and the transmission device supplies power to the first power supply device through the first coupling coil.
上述技术方案的有益效果为:通过相应的第一供电装置与第一耦合线圈配合使用,为执行机构进行供电操作,相应的第二供电装置与第二耦合线圈配合使用,为芯片模块、信号处理模块和扭矩传感器提供电力保障,使用耦合线圈也是减少有线供电时,线路的羁绊保证快速的进行无线充电操作。The above technical solution has the beneficial effects that the corresponding first power supply device is used in conjunction with the first coupling coil to perform power supply operation for the actuator, and the corresponding second power supply device is used in conjunction with the second coupling coil to provide chip modules and signal processing. The module and the torque sensor provide power protection, and the use of a coupling coil also reduces the fetters of the line when wired power is supplied to ensure fast wireless charging operations.
优选的,联轴器控制系统1还包括:二号供电装置设置无线信号中继器,无线信号中继器将芯片模块的信号发送到解调电路,解调电路无线连接远程智能终端,远程智能终端工作信号端无线连接调制电路工作信号端,调制电路信号发送端无线连接无线信号中继器信号接收端。Preferably, the coupling control system 1 further includes: a wireless signal repeater provided on the second power supply device, the wireless signal repeater sends the signal of the chip module to a demodulation circuit, and the demodulation circuit is wirelessly connected to a remote intelligent terminal, and the remote intelligent The working signal terminal of the terminal is wirelessly connected to the working signal terminal of the modulation circuit, and the transmitting end of the modulation circuit signal is wirelessly connected to the signal receiving end of the wireless signal repeater.
上述技术方案的有益效果为:无线中继器设置在第二供电装置中进行无线信号的收发工作。The above technical solution has the beneficial effect that the wireless repeater is arranged in the second power supply device to perform the transmitting and receiving of wireless signals.
本发明还公开一种智能安全联轴器的工作方法,其特征在于,包括如下步骤:The invention also discloses a working method of an intelligent safety coupling, which is characterized by comprising the following steps:
S1,扭矩传感器采集联轴器的实时扭矩信号,信号处理模块将采集的扭矩信息转换后发送到芯片模块,当联轴器上的扭矩超过设定值时,芯片模块发指令给执行机构,执行机构中的电磁线圈吸合铁芯带动钢珠运动,使左半联轴器和右半联轴器脱开;当联轴器的扭矩未超过设定值时,芯片模块不会发指令给执行机构,执行机构不动作,左半联轴器和右半联轴器通过钢珠联接;S1. The torque sensor collects the real-time torque signal of the coupling. The signal processing module converts the collected torque information and sends it to the chip module. When the torque on the coupling exceeds the set value, the chip module sends an instruction to the actuator to execute The electromagnetic coil in the mechanism attracts the iron core to drive the steel ball to disengage the left and right half couplings; when the torque of the coupling does not exceed the set value, the chip module will not send instructions to the actuator , The actuator does not move, the left half coupling and the right half coupling are connected by steel balls;
传输装置通过耦合线圈对一号供电装置和二号供电装置进行持续供电,分别向扭矩传感器、信号处理模块、芯片模块和执行机构进行供电;The transmission device continuously supplies power to the first power supply device and the second power supply device through the coupling coil, and supplies power to the torque sensor, the signal processing module, the chip module and the actuator, respectively;
S2:扭矩传感器采集的实时扭矩信号通过信号处理模块处理之后,通过芯片模块发送到无线信号中继器至解调电路,再传输到远程智能终端,远程智能终端能够同时获取智能安全联轴器的健康信息、执行机构的状态、脱开时的扭矩和脱开次数、联轴器上实时扭矩等数据;S2: After the real-time torque signal collected by the torque sensor is processed by the signal processing module, it is sent to the wireless signal repeater to the demodulation circuit through the chip module, and then transmitted to the remote intelligent terminal. The remote intelligent terminal can obtain the intelligent safety coupling at the same time. Health information, status of the actuator, torque and number of disengagements during disengagement, real-time torque on the coupling, etc .;
S3:远程智能终端发送指令或信号给芯片模块:远程智能终端发送指令或信号 给调制器,再通过耦合线圈最终传输到芯片模块;远程智能终端能够对芯片模块上的设定参数进行修改,也能够远程控制执行机构的动作。S3: The remote intelligent terminal sends instructions or signals to the chip module: the remote intelligent terminal sends instructions or signals to the modulator, and finally transmits them to the chip module through the coupling coil; the remote intelligent terminal can modify the set parameters on the chip module, and also Ability to remotely control the actions of the actuator.
综上所述,由于采用了上述技术方案,本智能限制扭矩安全联轴器解决了现有机械安全联轴器误差大、响应时间长、无法及时脱开、不能实现远程控制、智能程度不高等问题,是一种能满足工业智能化市场需要的创新性智能限制扭矩安全联轴器。智能化、可远程控制、瞬间动态在线完全脱开、不停机动态恢复,联轴器限制扭矩准确,联轴器设定的松脱扭矩与联轴器松脱时的实际松脱扭矩之间误差小,安全联轴器的扭矩设定值可调、且其调整范围大,满足了飞速发展的工业智能化市场需求。In summary, due to the adoption of the above technical solution, the intelligent torque-limiting safety coupling solves the existing mechanical safety couplings with large errors, long response times, failure to disengage in time, remote control, and low intelligence. The problem is an innovative intelligent torque-limiting safety coupling that meets the needs of the industrial intelligent market. Intelligent, remotely controllable, instantaneous dynamic online complete disengagement, dynamic recovery without stopping, accurate coupling torque limit, the error between the set loosening torque of the coupling and the actual loosening torque when the coupling is loosened The torque setting value of the safety coupling is small, and the adjustment range is large, which meets the needs of the rapidly developing industrial intelligent market.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description, and part of them will become apparent from the following description, or be learned through the practice of the present invention.
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1是本发明结构示意图;FIG. 1 is a schematic structural diagram of the present invention;
图2是本发明电路示意图;FIG. 2 is a schematic circuit diagram of the present invention;
图3是本发明解调电路示意图。FIG. 3 is a schematic diagram of a demodulation circuit of the present invention.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Hereinafter, embodiments of the present invention will be described in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
如图1所示,联轴器上的扭矩传感器8检测到联轴器上的扭变形电信号,这些信号被传输到信号处理模块6,信号经过放大和转换,再传输到芯片模块5,芯片模 块5通过自带的应用软件将其转换为实时扭矩数据并对其进行分析,如果实际扭矩超过预先设定值,芯片模块5就会发出指令给执行机构3,执行机构3接收到指令后,内部的铁芯就会带动钢珠10从左半联轴器的凹槽内脱出,使左半联轴器9和右半联轴器2动态瞬间脱开。As shown in FIG. 1, the torque sensor 8 on the coupling detects the electrical signals of the torsional deformation on the coupling, and these signals are transmitted to the signal processing module 6. The signals are amplified and converted, and then transmitted to the chip module 5. Module 5 converts it into real-time torque data through its own application software and analyzes it. If the actual torque exceeds a preset value, the chip module 5 will issue an instruction to the actuator 3. After the actuator 3 receives the instruction, The inner iron core will drive the steel ball 10 out of the groove of the left half coupling, so that the left half coupling 9 and the right half coupling 2 are dynamically disengaged.
传输装置向联轴器提供电源的同时也能够从联轴器接收芯片模块5的数据并向外传输。传输装置接收控制系统1的数据后,并将这些数据传输到其他电子设备上或者发送到云存储设备上。也能够接收外部智能终端的指令和数据。The transmission device is capable of receiving the data of the chip module 5 from the coupling while transmitting power to the coupling and transmitting it to the outside. After the transmission device receives the data of the control system 1, the data is transmitted to other electronic devices or sent to the cloud storage device. It can also receive instructions and data from external smart terminals.
如图1所示,本发明公开一种智能安全联轴器,包括:内部设置扭矩传感器8,左半联轴器9和右半联轴器2,以及联轴器控制系统1,执行机构3;As shown in FIG. 1, the present invention discloses an intelligent safety coupling including a torque sensor 8, a left half coupling 9 and a right half coupling 2, a coupling control system 1, and an actuator 3. ;
联轴器控制系统1通过分析扭矩传感器8检测到联轴器动态扭矩数据,指令给执行机构3使其动作,左半联轴器9和右半联轴器2脱开,实现限制扭矩,执行机构3通过联轴器控制系统1控制开合操作,联轴器控制系统1无线连接智能终端传输工作数据。The coupling control system 1 detects the dynamic torque data of the coupling by analyzing the torque sensor 8 and instructs the actuator 3 to make it move. The left half coupling 9 and the right half coupling 2 are disengaged to achieve the torque limitation. The mechanism 3 controls the opening and closing operation through the coupling control system 1, and the coupling control system 1 wirelessly connects the intelligent terminal to transmit working data.
优选的,所述左半联轴器9和右半联轴器2能够为钢性联轴器、摩擦片式联轴器、液压式联轴器或者棘轮式联轴器等任意能够实现离合功能的联轴器或者离合器;由于半联轴器不同,其执行机构3的结构和左右半联轴器的联接脱开方式会相应不同。本发明的创新点在于通过联轴器中的执行机构、控制系统和电源模块直接对左半联轴器9和右半联轴器2进行控制,实现了响应时间快、工作延时短的技术效果,对于左半联轴器9和右半联轴器2的具体结构能够根据不同的工况进行改造设计。Preferably, the left half coupling 9 and the right half coupling 2 can be any of a rigid coupling, a friction plate coupling, a hydraulic coupling, or a ratchet coupling, which can realize the clutch function. Coupling or clutch; due to different half-couplings, the structure of its actuator 3 and the way of disconnection of the left and right half-couplings will be correspondingly different. The innovation of the present invention lies in that the left half coupling 9 and the right half coupling 2 are directly controlled by the actuator, the control system and the power module in the coupling, thereby realizing the technology of fast response time and short working delay. Effect, the specific structures of the left half coupling 9 and the right half coupling 2 can be modified and designed according to different working conditions.
所述左半联轴器9和右半联轴器2沿同一轴线旋转,左半联轴器与驱动链的被驱动端相连,右半联轴器与驱动链的驱动端相连,左半联轴器9与右半联轴器2通过钢珠10相联接;左半联轴器9带有凹槽,钢珠10一侧卡在左半联轴器9的凹槽内,另一端与执行机构3的芯棒相连,执行机构3包含芯棒,弹簧和电磁线圈,电磁线圈通过磁力吸合芯棒克服弹簧的弹力带动钢珠10从左半联轴器9凹槽内脱出,左半 联轴器9和右半联轴器2分离,在钢珠10和电磁线圈之间设置碟簧,执行机构3不动作时,弹簧的弹力推动芯棒将钢珠10压入左半联轴器9的凹槽内,使左半联轴器9和右半联轴器2联接。The left half coupling 9 and the right half coupling 2 rotate along the same axis, the left half coupling is connected to the driven end of the drive chain, the right half coupling is connected to the driving end of the drive chain, and the left half coupling The shaft coupling 9 and the right half coupling 2 are connected by a steel ball 10; the left half coupling 9 is provided with a groove, and one side of the steel ball 10 is caught in the groove of the left half coupling 9 and the other end is connected with the actuator 3 The mandrel is connected to the actuator. The actuator 3 includes a mandrel, a spring, and an electromagnetic coil. The electromagnetic coil pulls the mandrel magnetically to overcome the elastic force of the spring to drive the steel ball 10 out of the groove in the left half coupling 9 and It is separated from the right half coupling 2 and a disc spring is provided between the steel ball 10 and the electromagnetic coil. When the actuator 3 does not move, the spring force pushes the core rod to press the steel ball 10 into the groove of the left half coupling 9. The left half coupling 9 and the right half coupling 2 are coupled.
如图2所示,所述联轴器控制系统1包括:信号处理模块6扭矩信号采集端连接扭矩传感器数据发送端,信号处理模块数据发送端连接芯片模块5信号接收端,芯片模块5执行信号端连接执行机构工作信号端,控制执行机构3的电磁线圈断电和供电。As shown in FIG. 2, the coupling control system 1 includes: a signal processing module 6 to which a torque signal acquisition terminal is connected to a torque sensor data transmitting terminal, a signal processing module data transmitting terminal is connected to a chip module 5 signal receiving terminal, and the chip module 5 executes a signal The terminal is connected to the working signal terminal of the actuator, and controls the electromagnetic coil of the actuator 3 to be powered off and powered.
联轴器控制系统1还包括:第一供电装置4、第二供电装置7、调制电路、解调电路和传输装置;The coupling control system 1 further includes: a first power supply device 4, a second power supply device 7, a modulation circuit, a demodulation circuit, and a transmission device;
芯片模块5、信号处理模块6的电源端连接第二供电装置7供电端,第二供电装置7另一供电端连接扭矩传感器8电源端,传输装置通过第二耦合线圈对第二供电装置电路供电;The power supply terminal of the chip module 5 and the signal processing module 6 is connected to the power supply terminal of the second power supply device 7, the other power supply terminal of the second power supply device 7 is connected to the power supply terminal of the torque sensor 8, and the transmission device supplies power to the second power supply device circuit through the second coupling coil. ;
执行机构3通过的电源端连接第一供电装置4供电端,传输装置通过第一耦合线圈对第一供电装置供电。The power supply terminal of the actuator 3 is connected to the power supply terminal of the first power supply device 4, and the transmission device supplies power to the first power supply device through the first coupling coil.
联轴器控制系统1还包括:二号供电装置设置无线信号中继器,无线信号中继器将芯片模块的信号发送到解调电路,解调电路无线连接智能终端,智能终端工作信号端无线连接调制电路工作信号端,调制电路信号发送端无线连接无线信号中继器信号接收端。The coupling control system 1 further includes: a wireless signal repeater provided on the second power supply device, the wireless signal repeater sends the signal of the chip module to the demodulation circuit, the demodulation circuit is wirelessly connected to the intelligent terminal, and the working signal end of the intelligent terminal is wireless It is connected to the working signal end of the modulation circuit, and the signal sending end of the modulation circuit is wirelessly connected to the signal receiving end of the wireless signal repeater.
本发明的技术特点:Technical features of the invention:
本发明创新性的集成动态扭矩检测、电源、信号和数据分析处理、执行机构等单元于联轴器中,利用扭矩传感器检测联轴器上的实际动态扭矩,再通过自带的信号处理和智能控制系统进行分析,如果实际扭矩超过设定扭矩值,驱动执行机构就会使左右半联轴器左右半联轴器也能够为任意带有离合功能的联轴器或者离合器迅速脱开。它是通过检测实际动态扭矩来控制左右半联轴器动使其态离合来实现限扭 矩功能的联轴器。The innovative integrated dynamic torque detection, power supply, signal and data analysis processing, and actuator units of the invention are integrated in the coupling, and the torque sensor is used to detect the actual dynamic torque on the coupling, and then the built-in signal processing and intelligence The control system performs analysis. If the actual torque exceeds the set torque value, the drive actuator will cause the left and right half couplings to be quickly disengaged for any coupling or clutch with a clutch function. It is a coupling that realizes the torque limiting function by controlling the actual left and right half couplings to detect the actual dynamic torque.
本智能限扭矩安全联轴器是一个独立的自我控制管理系统,不受外界干扰,也能够与外部设备实现互联和数据交换。The intelligent torque-limiting safety coupling is an independent self-control management system that is free from external interference and can also achieve interconnection and data exchange with external equipment.
智能安全联轴器的智能控制系统包括信号的处理,分析和控制等单元,是一个独立的智能装置,即能够通过传输设备将数据传输到其他电子设备上,也能够实现与外部物联和云端数据存储。The intelligent control system of the intelligent safety coupling includes signal processing, analysis, and control units. It is an independent intelligent device, which can transmit data to other electronic devices through the transmission device, and can also realize the connection with external things and the cloud. data storage.
智能控制系统会根据历史数据和实时扭矩曲线预测扭矩的变化趋势,及时发指令给执行机构,减少了反应时间。由于本智能联轴器松脱时的扭矩是传感器检测到的实际扭矩,因此误差非常小。执行机构接收到智能控制系统的指令快速动作,响应时间短。The intelligent control system predicts the torque change trend according to historical data and real-time torque curve, and sends instructions to the actuator in time, reducing the response time. Since the torque when the intelligent coupling is loose is the actual torque detected by the sensor, the error is very small. The actuator receives the instructions of the intelligent control system for fast action and short response time.
如图3所示,所述解调电路包括:调制信号连接第1电阻一端,第1电阻另一端分别连接第2电阻一端和第3电阻一端,第2电阻另一端连接Vss电源端,第3电阻另一端连接第2电感一端,第2电感另一端连接第3电容一端,第3电容另一端分别连接第4电容一端和第2二极管负极,第2二极管正极分别连接第1二极管负极和第1电感一端,第1电感一端还分别连接第1电容一端和第2电容一端,第1电容另一端分别连接第2电容另一端和第1电感另一端,第1二极管正极分别连接第2二极管负极和第1电感另一端,第4电容另一端连接解调芯片信号解调端,5V电源端连接第4电阻一端,第4电阻另一端分别连接第9电容一端和第5电阻一端,第9电容另一端连接Vss电源端,第5电阻并联第1晶振后连接解调芯片频率信号端,解调芯片信号扫描端连接控制芯片信号接收端,5V电源还分别连接第5电容一端和第6电容一端,第5电容另一端连接解调芯片第2双耦合信号端,第6电容另一端连接解调芯片第1双耦合信号端,解调芯片过滤信号输出端连接第7电阻一端,第7电阻另一端5V电源端,解调芯片恢复信号端连接第6电阻一端,第6电阻另一端连接第7电容一端,第7电容另一端连接Vss电源端。As shown in FIG. 3, the demodulation circuit includes: a modulation signal is connected to one end of the first resistor, the other end of the first resistor is connected to one end of the second resistor and one end of the third resistor, the other end of the second resistor is connected to the Vss power terminal, and the third The other end of the resistor is connected to one end of the second inductor, the other end of the second inductor is connected to one end of the third capacitor, the other end of the third capacitor is connected to one end of the fourth capacitor and the second diode negative electrode, and the second diode positive electrode is connected to the first diode negative electrode and the first diode, respectively. One end of the inductor, one end of the first inductor is also connected to one end of the first capacitor and one end of the second capacitor, the other end of the first capacitor is connected to the other end of the second capacitor and the other end of the first inductor, and the anode of the first diode is connected to the anode of the second diode and The other end of the first inductor, the other end of the fourth capacitor are connected to the signal demodulation end of the demodulation chip, the 5V power supply terminal is connected to one end of the fourth resistor, and the other end of the fourth resistor is connected to the end of the ninth capacitor and the end of the fifth resistor, respectively. One end is connected to the Vss power supply terminal, the fifth resistor is connected in parallel to the first crystal oscillator and connected to the frequency signal terminal of the demodulation chip, the signal scanning end of the demodulation chip is connected to the control chip signal receiving end, and the 5V power supply is also connected to the fifth power supply respectively. One end is connected to the sixth capacitor, the other end of the fifth capacitor is connected to the second dual-coupling signal terminal of the demodulation chip, the other end of the sixth capacitor is connected to the first dual-coupling signal terminal of the demodulation chip, and the filtered signal output end of the demodulation chip is connected to the seventh resistor. One end, the other end of the 7th resistor is a 5V power supply end, the demodulation chip recovery signal end is connected to one end of the sixth resistor, the other end of the sixth resistor is connected to one end of the seventh capacitor, and the other end of the seventh capacitor is connected to the Vss power supply end.
其中控制芯片为解调信号所使用的单片机,该单片机用于将信号发送到远程智能终端。The control chip is a single-chip microcomputer used for demodulating signals, and the single-chip microcomputer is used to send signals to remote intelligent terminals.
所述智能终端为智能手机或者电脑等服务器系统。The smart terminal is a server system such as a smart phone or a computer.
该电路的有益效果为:R4和R5为限流电阻,通过晶振T1进行时间频率振荡,信号经过R1、R2和R3之后,通过L2及C3和C4后,由解调芯片第1脚输入,构成MC3361解调的本振级,FSK网络标号为光纤接收接口输入的矩形波信号,信号经过R1、R2分压,将信号高电平转换为500mV,再经过L2、C3进行滤波,及C1和C2、L1、D1、D2二次限压滤波后,消除干扰频率。从而将调制信号稳定传输到解调芯片MC3361中,通过解调芯片处理之后,将信号传输到智能终端进行数据接收。实现了快速分析信号的功能,保证数据传输稳定可靠。The beneficial effects of this circuit are: R4 and R5 are current-limiting resistors, and time-frequency oscillation is performed by the crystal oscillator T1. After the signal passes R1, R2, and R3, after passing through L2, C3, and C4, it is input by the first pin of the demodulation chip. MC3361 demodulated local oscillator level, the FSK network label is a rectangular wave signal input from the fiber receiving interface. The signal is divided by R1 and R2 to convert the signal high level to 500mV, and then filtered by L2 and C3, and C1 and C2. After L2, L1, D1, and D2 voltage limiting filtering, the interference frequency is eliminated. Thus, the modulated signal is stably transmitted to the demodulation chip MC3361, and after being processed by the demodulation chip, the signal is transmitted to the smart terminal for data reception. The function of fast analysis of signals is realized to ensure stable and reliable data transmission.
本发明还公开一种智能安全联轴器的工作方法,包括如下步骤:The invention also discloses a working method of an intelligent safety coupling, which includes the following steps:
S1,智能终端发送联轴器工作信号,工作信号通过调制器传输到解调电路进行传输工作,使用第二耦合线圈对二号供电装置进行供电操作,二号供电装置分别向扭矩传感器、信号处理模块和芯片模块供电,扭矩传感器实时采集联轴器的扭矩值,扭矩传感器通过信号处理模块将采集的扭矩值发送到芯片模块,当联轴器上的扭矩值超过设定值时,芯片模块发指令给执行机构,执行机构中的电磁线圈吸合铁芯带动钢珠运动,使左半联轴器和右半联轴器脱开;当联轴器的扭矩值未超过设定值时,芯片模块不会发指令给执行机构,执行机构不动作,左半联轴器和右半联轴器一直通过钢珠联接;传输装置通过耦合线圈对一号供电装置和二号供电装置进行持续供电,分别向扭矩传感器、信号处理模块、芯片模块和执行机构进行供电;其中芯片模块将扭矩值信号通过二号供电装置传输到解调电路,解调电路将信号传输到智能终端,使用第一耦合线圈对一号供电装置进行供电操作,一号供电装置向执行机构进行供电;S1. The smart terminal sends the working signal of the coupling. The working signal is transmitted to the demodulation circuit for transmission through the modulator. The second coupling coil is used to power the second power supply device. The second power supply device processes the torque sensor and signal respectively. The module and chip module supply power. The torque sensor collects the torque value of the coupling in real time. The torque sensor sends the collected torque value to the chip module through the signal processing module. When the torque value on the coupling exceeds the set value, the chip module sends The instruction is given to the actuator. The electromagnetic coil in the actuator attracts the iron core to drive the steel ball to disengage the left and right half couplings. When the torque value of the coupling does not exceed the set value, the chip module No instructions will be issued to the actuator, the actuator will not move, the left and right half couplings are always connected by steel balls; the transmission device continuously supplies power to the first and second power supply devices through the coupling coils, respectively The torque sensor, signal processing module, chip module and actuator provide power; the chip module signals the torque value. II power transmission means to the demodulation circuit, demodulation circuit transmits a signal to the intelligent terminal, using a first coil coupled to the One power supply apparatus operate, One power supply apparatus supplies power to the actuator;
S2:扭矩传感器采集的实时扭矩信号通过信号处理模块处理之后,通过芯片模 块发送到二号供电装置,通过二号供电装置中的无线信号中继器发送到解调电路,解调电路无线传输到智能终端,智能终端实时获取扭矩传感器的扭矩值,通过执行机构控制右半联轴器动作的过程,芯片模块将执行工作信号发送到二号供电装置,通过二号供电装置中的无线信号中继器发送到解调电路,解调电路无线传输到智能终端,智能终端展示执行机构的工作状态,远程智能终端能够同时获取智能安全联轴器的健康信息包括各元件的运行情况,电源情况等、执行机构的状态、脱开时的扭矩和次数、联轴器上实时扭矩等数据;S2: After the real-time torque signal collected by the torque sensor is processed by the signal processing module, it is sent to the second power supply device through the chip module, and is sent to the demodulation circuit through the wireless signal repeater in the second power supply device, and the demodulation circuit is wirelessly transmitted to Intelligent terminal. The intelligent terminal acquires the torque value of the torque sensor in real time. The chip module sends the working signal to the power supply device No. 2 through the wireless signal relay in the power supply device No. 2 through the execution mechanism controlling the right half coupling action. The transmitter sends to the demodulation circuit, and the demodulation circuit wirelessly transmits to the smart terminal. The smart terminal displays the working status of the actuator. The remote smart terminal can simultaneously obtain the health information of the smart safety coupling, including the operation status of each component, the power supply status, etc. Data of the state of the actuator, torque and number of times when disengaged, real-time torque on the coupling, etc .;
S3:智能终端发送工作指令或信号给调制器,当芯片模块获取工作指令或信号时,执行左半联轴器9和右半联轴器2的工作指令,相应再通过耦合线圈最终传输到芯片模块;远程智能终端对芯片模块上的设定参数进行修改,也能够远程控制执行机构的动作;远程智能终端通过无线网络连接云端服务器,将S2实时采集的扭矩值数据以及执行机构动作数据发送到云端服务器,通过云端服务器对数据进行储存,实时对传动系统监控,进行后台操作,提高联轴器工作安全性。S3: The intelligent terminal sends a work instruction or signal to the modulator. When the chip module obtains the work instruction or signal, the work instruction of the left half coupling 9 and the right half coupling 2 is executed, and the corresponding transmission is finally transmitted to the chip through the coupling coil. Module; The remote intelligent terminal can modify the setting parameters on the chip module, and can also remotely control the movement of the actuator; the remote intelligent terminal connects to the cloud server through the wireless network, and sends the torque value data and actuator movement data collected by S2 in real time to The cloud server stores data through the cloud server, monitors the drive system in real time, and performs background operations to improve the safety of the coupling.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员能够理解:在不脱离本发明的原理和宗旨的情况下能够对这些实施例进行多种变化、修改、替换和变型,本发明的范围由本申请及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, replacements, and variations can be made to these embodiments without departing from the principles and spirit of the present invention, The scope of the invention is defined by the present application and its equivalents.
Claims (8)
- 一种智能安全联轴器,其特征在于,包括:内部设置扭矩传感器(8),左半联轴器(9)和右半联轴器(2),以及联轴器控制系统(1),执行机构(3);An intelligent safety coupling is characterized by comprising a torque sensor (8), a left half coupling (9) and a right half coupling (2), and a coupling control system (1), Implementing agency (3);联轴器控制系统(1)通过分析扭矩传感器(8)检测到的联轴器上的动态扭矩数据,当联轴器上的扭矩超过联轴器控制系统(1)预先设定值时,联轴器控制系统(1)发指令给执行机构(3),执行机构动作使左半联轴器(9)和右半联轴器(2)快速脱开,实现限制扭矩的功能;执行机构(3)通过联轴器控制系统(1)控制开合操作,联轴器控制系统(1)能够无线连接远程智能终端传输工作数据。The coupling control system (1) analyzes the dynamic torque data on the coupling detected by the torque sensor (8). When the torque on the coupling exceeds the preset value of the coupling control system (1), the coupling The shaft control system (1) sends a command to the actuator (3), and the action of the actuator causes the left half coupling (9) and the right half coupling (2) to quickly disengage to achieve the function of limiting torque; the actuator ( 3) The coupling control system (1) controls the opening and closing operations, and the coupling control system (1) can wirelessly connect to a remote intelligent terminal to transmit working data.
- 根据权利要求1所述的智能安全联轴器,其特征在于,所述左半联轴器(9)和右半联轴器(2)为钢性联轴器、摩擦片式联轴器、液压式联轴器、棘轮式联轴器或者磁性联轴器。The intelligent safety coupling according to claim 1, wherein the left half coupling (9) and the right half coupling (2) are a rigid coupling, a friction plate coupling, Hydraulic couplings, ratchet couplings or magnetic couplings.
- 根据权利要求1所述的智能安全联轴器,其特征在于,所述左半联轴器(9)和右半联轴器(2)沿同一轴线旋转,左半联轴器与驱动链的被驱动端相连,右半联轴器与驱动链的驱动端相连,左半联轴器(9)与右半联轴器(2)通过钢珠(10)相联接;左半联轴器(9)带有凹槽,钢珠(10)一侧卡在左半联轴器(9)的凹槽内,另一端与执行机构(3)的芯棒相连,执行机构(3)包含芯棒,弹簧和电磁线圈,电磁线圈通过磁力吸合芯棒克服弹簧的弹力带动钢珠(10)从左半联轴器(9)凹槽内脱出,左半联轴器(9)和右半联轴器(2)分离,在钢珠(10)和电磁线圈之间设置弹簧,执行机构(3)不动作时,弹簧的弹力推动芯棒将钢珠(10)压入左半联轴器(9)的凹槽内,使左半联轴器(9)和右半联轴器(2)联接。The intelligent safety coupling according to claim 1, wherein the left half coupling (9) and the right half coupling (2) rotate along the same axis, and the left half coupling and the drive chain The driven end is connected, and the right half coupling is connected to the driving end of the drive chain. The left half coupling (9) and the right half coupling (2) are connected by steel balls (10); the left half coupling (9) ) With grooves, one side of the steel ball (10) is clamped in the groove of the left half coupling (9), and the other end is connected to the core rod of the actuator (3). The actuator (3) contains a core rod and a spring And the electromagnetic coil, the magnetic coil pulls the steel ball (10) out of the groove of the left half coupling (9) by magnetically attracting the core rod to overcome the elastic force of the spring, and the left half coupling (9) and the right half coupling ( 2) Separately, set a spring between the steel ball (10) and the electromagnetic coil. When the actuator (3) is not moving, the spring force pushes the mandrel to press the steel ball (10) into the groove of the left half coupling (9). The left half coupling (9) and the right half coupling (2) are connected.
- 根据权利要求1所述的智能安全联轴器,其特征在于,所述联轴器控制系统(1)包括:信号处理模块(6)扭矩信号采集端连接扭矩传感器数据发送端,信号处理模块数据发送端连接芯片模块(5)信号接收端,芯片模块(5)执行信号端连 接执行机构工作信号端,控制执行机构(3)的电磁线圈断电和供电。The intelligent safety coupling according to claim 1, characterized in that the coupling control system (1) comprises: a signal processing module (6) a torque signal acquisition end connected to a torque sensor data transmission end, and the signal processing module data The transmitting end is connected to the signal receiving end of the chip module (5), and the execution signal end of the chip module (5) is connected to the working signal end of the actuator, and controls the power off and power supply of the electromagnetic coil of the actuator (3).
- 根据权利要求1-4任一所述智能安全联轴器,其特征在于,联轴器控制系统(1)还包括:第一供电装置(4)、第二供电装置(7)、调制电路、解调电路和传输装置;The intelligent safety coupling according to any one of claims 1-4, characterized in that the coupling control system (1) further comprises: a first power supply device (4), a second power supply device (7), a modulation circuit, Demodulation circuit and transmission device;芯片模块(5)、信号处理模块(6)的电源端连接第二供电装置(7)供电端,第二供电装置(7)另一供电端连接扭矩传感器(8)电源端,传输装置通过第二耦合线圈对第二供电装置电路供电;The power supply end of the chip module (5) and the signal processing module (6) is connected to the power supply end of the second power supply device (7), and the other power supply end of the second power supply device (7) is connected to the power supply end of the torque sensor (8). Two coupling coils supply power to the circuit of the second power supply device;执行机构(3)通过的电源端连接第一供电装置(4)供电端,传输装置通过第一耦合线圈对第一供电装置供电。The power supply terminal of the actuator (3) is connected to the power supply terminal of the first power supply device (4), and the transmission device supplies power to the first power supply device through the first coupling coil.
- 根据权利要求4所述智能安全联轴器,其特征在于,联轴器控制系统(1)还包括:二号供电装置设置无线信号中继器,无线信号中继器将芯片模块的信号发送到解调电路,解调电路无线连接远程智能终端,远程智能终端工作信号端无线连接调制电路工作信号端,调制电路信号发送端无线连接无线信号中继器信号接收端。The intelligent safety coupling according to claim 4, characterized in that the coupling control system (1) further comprises: the second power supply device is provided with a wireless signal repeater, and the wireless signal repeater sends the signal of the chip module to The demodulation circuit is wirelessly connected to the remote intelligent terminal, the remote intelligent terminal working signal end is wirelessly connected to the modulation circuit working signal end, and the modulation circuit signal transmitting end is wirelessly connected to the wireless signal repeater signal receiving end.
- 一种联轴器,包括权利要求1-6任一项所述的智能安全联轴器。A coupling includes the intelligent safety coupling according to any one of claims 1-6.
- 一种智能安全联轴器的工作方法,其特征在于,包括如下步骤:A working method of an intelligent safety coupling is characterized in that it includes the following steps:S1,扭矩传感器采集联轴器的实时扭矩信号,信号处理模块将采集的扭矩信息转换后发送到芯片模块,当联轴器上的扭矩超过设定值时,芯片模块发指令给执行机构,执行机构中的电磁线圈吸合铁芯带动钢珠运动,使左半联轴器和右半联轴器脱开;当联轴器的扭矩未超过设定值时,芯片模块不会发指令给执行机构,执行机构不动作,左半联轴器和右半联轴器通过钢珠联接;S1. The torque sensor collects the real-time torque signal of the coupling. The signal processing module converts the collected torque information and sends it to the chip module. When the torque on the coupling exceeds the set value, the chip module sends an instruction to the actuator to execute The electromagnetic coil in the mechanism attracts the iron core to drive the steel ball to disengage the left and right half couplings; when the torque of the coupling does not exceed the set value, the chip module will not send instructions to the actuator , The actuator does not move, the left half coupling and the right half coupling are connected by steel balls;传输装置通过耦合线圈对一号供电装置和二号供电装置进行持续供电,分别向扭矩传感器、信号处理模块、芯片模块和执行机构进行供电;The transmission device continuously supplies power to the first power supply device and the second power supply device through the coupling coil, and supplies power to the torque sensor, the signal processing module, the chip module and the actuator, respectively;S2:扭矩传感器采集的实时扭矩信号通过信号处理模块处理之后,通过芯片模块发送到无线信号中继器至解调电路,再传输到远程智能终端,远程智能终端可以 同时获取智能安全联轴器的健康信息、执行机构的状态、脱开时的扭矩和脱开次数、联轴器上实时扭矩等数据;S2: After the real-time torque signal collected by the torque sensor is processed by the signal processing module, it is sent to the wireless signal repeater to the demodulation circuit through the chip module, and then transmitted to the remote intelligent terminal. The remote intelligent terminal can simultaneously obtain the intelligent safety coupling. Health information, status of the actuator, torque and number of disengagements during disengagement, real-time torque on the coupling, etc .;S3:远程智能终端发送指令或信号给芯片模块:远程智能终端发送指令或信号给调制器,再通过耦合线圈最终传输到芯片模块;远程智能终端可以对芯片模块上的设定参数进行修改,也可以远程控制执行机构的动作。S3: The remote intelligent terminal sends instructions or signals to the chip module: The remote intelligent terminal sends instructions or signals to the modulator, and finally transmits them to the chip module through the coupling coil; the remote intelligent terminal can modify the set parameters on the chip module, and also The actions of the actuator can be controlled remotely.
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CN109114129B (en) * | 2018-09-28 | 2019-06-04 | 陈娟 | A kind of Intelligent safety coupling and its working method |
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