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WO2020057577A1 - High-speed luggage conveying and sorting system for airport - Google Patents

High-speed luggage conveying and sorting system for airport Download PDF

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Publication number
WO2020057577A1
WO2020057577A1 PCT/CN2019/106566 CN2019106566W WO2020057577A1 WO 2020057577 A1 WO2020057577 A1 WO 2020057577A1 CN 2019106566 W CN2019106566 W CN 2019106566W WO 2020057577 A1 WO2020057577 A1 WO 2020057577A1
Authority
WO
WIPO (PCT)
Prior art keywords
conveying
wheel
tray
frame
expansion sleeve
Prior art date
Application number
PCT/CN2019/106566
Other languages
French (fr)
Chinese (zh)
Inventor
毛刚
杨秀清
王小锐
唐成生
陈翼
杜明谦
何威
张建权
杨文武
刘膑丹
黄林
曹津源
吴仕杰
段俊
Original Assignee
民航成都物流技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 民航成都物流技术有限公司 filed Critical 民航成都物流技术有限公司
Publication of WO2020057577A1 publication Critical patent/WO2020057577A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/68Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
    • B65G47/71Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
    • B65G21/22Rails or the like engaging sliding elements or rollers attached to load-carriers or traction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/22Arrangements or mountings of driving motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/44Belt or chain tensioning arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • B65G35/06Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path

Definitions

  • This application belongs to the field of civil aviation logistics application, and specifically relates to an airport baggage high-speed transportation and sorting system.
  • the present invention discloses An airport luggage conveying device and method.
  • the airport luggage conveying device mainly includes: a ring plate, a flatbed truck, a plate unloading device, and a plate loading device.
  • the airport luggage conveying method mainly includes placing luggage on a plate on the flatbed, and the luggage follows the flatbed. Moving on the ring plate, the plate unloading device and the plate adding device are used to complete the loading and unloading of the plate on the flatbed truck to achieve the purpose of transporting luggage.
  • the application number is CN201310122762.4
  • the application date is April 10, 2013, and the invention patent is entitled "Electric Tipping Device of High-speed Automatic Sorting Machine for Tumbler Baggage", which provides a high-speed automatic baggage
  • the electric tilting device of the high-speed automatic baggage sorting machine for sorting discs includes a tilting servo mechanism, a gear transmission mechanism, a guide mechanism, a tilting base and a tilting reset detection and limit protection mechanism; the tilting servo mechanism is installed on the On the tilting base, the tilting servo mechanism is connected to the gear transmission mechanism, a guide mechanism is connected to both ends of the gear transmission mechanism, and a tilting reset detection mechanism is also installed on the tilting base.
  • the circular track adopted in the above CN201610401791.8 patent realizes the transportation of luggage, but only the shape of the circular track is adjusted and improved.
  • the internal structure of the track and the layout of the supporting wheels are not optimized, so that the track part is being transported at high speed.
  • the problem of unstable baggage delivery is prone to occur.
  • the conveying plate in the CN201310122762.4 patent is in the state of tilting, it is controlled by the drive of the motor and the meshing between the gears.
  • the conveying plate will not be stable enough, especially when the weight of the luggage placed on the conveying plate is heavy It is difficult to control the inclination angle of the conveying plate, and the problem of baggage spilling occurs when the luggage is tilted and conveyed.
  • the speed of baggage transportation and sorting can no longer meet the increasing actual demand, but because the airport transportation and sorting system is not a single component, it is caused by A complete system consisting of multiple components and structures, so when a single component or structure is partially improved, it is not easy to make the entire system faster, more efficient, safer and more stable.
  • the airport high-speed baggage conveying and sorting system includes a track portion, a dynamic sorting device, and a high-speed baggage conveying tray.
  • the high-speed baggage conveying tray conveys baggage on the track portion.
  • the dynamic sorting device performs high-speed baggage sorting.
  • the track part includes a straight track, a turning conveyor, at least one segment of a rapid diversion conveying device, and at least one segment of a rapid confluence conveying device; the track portion is provided with a supporting wheel device capable of achieving quick disassembly and assembly. Each track can be combined and stitched according to actual needs.
  • the dynamic sorting device includes an upper-level tilting mechanism and a tilting support base hinged to the bottom of the upper-level tilting mechanism.
  • the upper-level tilting mechanism includes a conveying plate and a pulley assembly disposed below the conveying plate.
  • a guide groove is provided in the width direction.
  • the belt of the pulley assembly is at least partially placed in the guide groove, and the working surface of the belt located in the guide groove is higher than the working surface of the conveying plate.
  • a tilt driving electric cylinder is provided below the tilt driving link, the tilt driving electric cylinder is fixedly connected to the tilt support base, and the other end of the tilt driving link is connected to the tilt driving electric cylinder
  • the drive slider is hinged.
  • the guide groove includes a first guide groove and a second guide groove, and the first guide groove and the second guide groove are symmetrically disposed along a central axis of the conveying plate in the width direction.
  • the tilting support base includes a tilting support shaft provided at an upper end and a triangular fixed seat provided at a side end. Both ends of the tilting support shaft are hinged to the tilting support base along the length direction of the tilting support base.
  • a flange is fixed at the end of the tilting support shaft, and a support plate is provided below the conveying plate.
  • the support plate is connected along the lengthwise side of the conveying plate.
  • the middle portion of the support plate is fixed to the flange. Connection; the other end of the triangle fixing seat is fixedly connected with the tilt driving electric cylinder.
  • the tilting driving link is hinged with a hinge assembly, and the other end of the hinged assembly is hinged with one end of the conveying plate; the hinged assembly includes a link connector hinged with the tilting drive link, and a link connector
  • the other end of the ball joint is fixedly connected, and the ball joint main shaft is connected to the upper end of the ball joint. Both ends of the ball joint main shaft are provided with ball joint shaft holders, and the ball joint shaft holders are hinged to one end of the conveying plate.
  • the tilting drive electric cylinder includes a casing and a driving motor disposed below the casing. A screw rod and a linear guide are arranged in the casing, and the screw rod is sleeved on the driving slider through a thread.
  • One end of the screw rod It is connected to the output shaft of the drive motor.
  • the two ends of the linear guide are fixed to the inner wall of the casing.
  • the slide rail in the linear guide is fixedly connected to the drive slider.
  • the casing is provided with a track groove along the length direction.
  • the other end of the tilting drive link is fixedly connected to the drive slider through a track groove.
  • the system for quickly unloading luggage of a dynamic sorting device includes a luggage database, an RFID code reading module, a monitoring module, a management module, a communication module, an entrance control module, a multi-servo motor coordinated control module, a transport control module, and a fault processing module.
  • the high-speed luggage transfer tray includes separate upper and lower trays.
  • the upper and lower trays are snap-connected to each other.
  • the upper and lower trays are thin-walled hollow structures.
  • the front and rear ends of the upper trays are provided with Baffle; the upper surface of the upper tray is provided with a concave concave surface to prevent luggage from being thrown out, and multiple sets of guide wheel structures are provided on both sides of the upper and lower trays, All are provided with ribs.
  • the upper surface of the upper tray is provided with a plurality of strip-shaped protrusions for enhancing the frictional force of the luggage.
  • the lower surface of the upper tray is provided with a plurality of staggered ribs, and the upper surface of the lower tray is provided with a plurality of staggered ribs.
  • Stacking notches are provided on the upper edges of the middle portions of the front and rear ends of the upper tray.
  • the concave arc surface includes a plurality of arc surface segments, and the multiple arc surface segments are arranged adjacent to each other to form a complete concave arc surface.
  • the front and rear ends of the upper and lower trays are provided with inclination angles, and the sides of the upper and lower trays are provided with inclination angles at both ends.
  • the bottoms of the front and rear ends of the lower tray are provided with slots for facilitating the handling of the tray.
  • two sides of the equipment track are provided with inner buckle sheet metal components that cooperate with the notch structure to realize the inner buckle cooperation of the pallet and the track, and ensure that the tray does not fly out of the track.
  • Stacking protrusions are provided in the middle of the front and rear ends of the lower tray, and the stacking slot matches the size of the stacking protrusion.
  • the edges of the upper tray and the lower tray are provided with drainage holes communicating with each other and used for drainage.
  • An RFID chip mounting hole is provided at the bottom of the lower tray, and an RFID chip is mounted in the RFID chip mounting hole.
  • Solution 1 of the quick-dismounting idler device includes a idler, a bearing, and a idler shaft assembly.
  • the idler is installed on the idler shaft assembly through a bearing.
  • the idler shaft assembly includes an idler shaft expansion sleeve, which is used to snap into the idler shaft expansion sleeve and generate
  • the expansion expansion plug is inclined from the middle to the end of the axle expansion sleeve, and the diameter of the middle portion of the axle expansion sleeve is smaller than the diameter of the end portion, and the bearing and the middle portion of the axle expansion sleeve are in an interference fit.
  • the axle expansion sleeve is made of PVC material.
  • the two ends of the axle expansion sleeve are evenly provided with a plurality of slots along the length of the axle expansion sleeve.
  • the length of the groove is adapted to the length of the expansion plug.
  • the multiple grooves divide the two ends of the axle expansion sleeve into multiple sections.
  • the first wedge surface; the expansion plug is made of PVC material, and the two ends of the expansion plug are provided with a plurality of grooves evenly along the length direction of the expansion plug, and the plurality of grooves divide the two ends of the expansion plug into a plurality of second wedge surfaces;
  • One end of the tension plug is a disk opening.
  • the tension plug is also provided with a protrusion near the disk opening.
  • the shaft expansion sleeve is provided with grooves adapted to the protrusion near the two ends of the shaft expansion sleeve.
  • the bearing is provided with In two groups, the central diameter of the shaft expansion sleeve is larger than the inner diameter of the bearing, and the length of the middle is matched with the distance between the two sets of bearings. One end face of the bearing is caught in the idler, and the other end face of the bearing is flush with the end face of the idler.
  • Solution 2 of the quick dismounting idler device includes an outer bracket, a idler, a bearing and an axle, the idler is sleeved with a bearing, the bearing is sleeved with an expansion sleeve, and inner walls of both ends of the expansion sleeve are formed There are wedge surfaces, two of the axles are installed at one end of the expansion sleeve at one end, and the other end is connected to the outer bracket.
  • the axle is formed with an inclined surface corresponding to the wedge surface, and one of the axles has an inner cavity.
  • a spring is fixed, the spring is provided with a first stop claw, the inner cavity of the other axle is provided with a second stop claw, and the outer bracket is provided with an opening corresponding to the supporting wheel.
  • the expansion sleeve has a slit.
  • a flexible boss is provided at an end of the wheel shaft, and the flexible boss corresponds to an outer bracket.
  • the stop claw is a special-shaped spring.
  • the supporting wheel and the axle are made of plastic material.
  • a plurality of grooves are provided on the side wall of the supporting wheel, and the grooves are evenly distributed on the side wall.
  • the rapid diversion conveying device includes a conveying main line and a conveying branch line.
  • the conveying branch line is arranged in parallel on the conveying main line and at a certain angle with the conveying main line.
  • the conveying main line includes a main frame and the conveying branch line includes a subsidiary machine.
  • the jacking steering mechanism includes a lifting frame, a driving device for controlling the vertical movement of the lifting frame and An in-wheel motor that controls the turning of items.
  • An electric straight roller and a non-powered roller are provided at the transition between the auxiliary frame and the main frame.
  • a plurality of links are mounted on the top of the lifting frame, and a plurality of hub motors are fixed on each link.
  • the in-wheel motor is axially parallel to the connecting rod, and the in-wheel motors on different connecting rods form a plurality of parabola corresponding to the article transmission path.
  • a baffle is installed on the main frame and the sub-frame, and the baffle is respectively fixed on two sides of the main frame and the sub-frame through a guide rail bracket, and a guide bar is also installed on the baffle. After the jacking steering mechanism is raised, the hub motor is on the same horizontal plane as the electric straight drum and the non-powered drum.
  • the driving device is a servo electric cylinder.
  • the rapid confluence conveying device includes a conveying main line and a conveying branch line, the conveying branch line is disposed on one side of the conveying main line and the conveying branch line forms an angle with the conveying main line, and the output end of the conveying branch line is connected to the conveying main line;
  • the main conveying line includes a main frame, and the conveying branch line includes a sub frame.
  • the main frame and the sub frame are each equipped with an electric drum.
  • the sub frame is also located at the junction of the sub frame and the main frame to guide the cargo. Steer to the taper drum of the main frame.
  • the tapered electric drum is disposed obliquely along a side facing the main frame.
  • a non-powered taper roller is also installed at the connecting portion between the auxiliary frame and the main frame.
  • Unpowered rollers are also installed on the main and sub frames.
  • the main frame and the sub-frame are also installed with bezels, and guide bars are installed on the bezels.
  • the straight track includes a track A, a track B, a tray, and an upper carrier.
  • the track A and the track B are connected by a cross beam.
  • the upper carrier includes a carrier A and a carrier B.
  • the track A is arranged on the track A.
  • a plurality of supporting wheels A, a plurality of supporting wheels B are arranged on the track B, the supporting wheels A and B are arranged in a cross, a tray is placed on the upper supporting wheels, and the length of the tray is L, and the supporting wheels
  • the wheel pitch is X.
  • Baggage is placed in the pallet, the weight of the pallet is GT, the weight of the luggage is GB, the range value of L is 1200-1350mm, the range value of X is 285-350mm, and the range of GB The value is 2 to 50 kg, and the range of the GT is 30 to 45 kg.
  • the two ends of the beam are connected to the track A and the track B by bolts, respectively.
  • a plurality of lower idlers are provided below the upper idler, a conveyor belt is wound around the upper idler and the lower idler, and two ends of the conveyor belt are covered with a pulley, and a rotating shaft is fixed on the pulley, and A motor is connected to the rotating shaft.
  • the motor is an asynchronous motor.
  • the turning conveyor includes a frame, and the inside of the frame is provided with a plurality of sets of inner wheels.
  • the inner wheels are connected with an outer wheel and an adjacent wheel through a connecting shaft.
  • the adjacent wheels are connected by a flexible triangle belt.
  • the power source on the frame is driven to rotate, the wheel diameter of the outer wheel is larger than the wheel diameter of the inner wheel, and the top of the outer wheel and the inner wheel are at the same height.
  • the outside wheel diameter is 10% larger than the inside wheel diameter.
  • a tensioning wheel is also provided between two sets of adjacent wheels on the frame, and the tensioning wheel is fixed on the frame through bearings.
  • the power source is a drive motor.
  • a reducer is connected to the output end of the drive motor.
  • the reducer is connected to the inner wheel through a timing belt.
  • the drive motor and the reducer are fixed on the frame.
  • Both the inner and outer wheels are rubber wheels.
  • the upper surface of the frame is provided with a cover plate, and the cover plate is slotted at the inner wheel and the outer wheel so that the inner wheel and the outer wheel are partially exposed and rotated.
  • the frame is also provided with nylon strip baffles on both sides of the cover plate.
  • This application can realize the high-speed transportation and sorting of baggage at the airport, re-arrange the entire system, and adjust the structure of the conveying components and tipping components in the system, so the entire system can transport luggage at a speed of up to 10m / s. And the stability of the baggage sorting part in the system during tipping is improved.
  • the entire system can ensure the safety and stability of baggage transportation and tipping under the premise that the baggage is maintained at high speed.
  • the luggage is placed on the conveyor plate, and the belt is driven by the pulley assembly placed below the conveyor plate. Since the belt is placed in the guide groove and the belt is slightly higher than the level of the conveyor plate, the luggage can be realized on the conveyor plate.
  • one end of the conveying plate is hinged with a tilting driving link.
  • the tilting driving link can control the tilting angle of the conveying plate under the driving control of the tilting driving electric cylinder. Powered by a motor and a ball screw, it achieves a stable state of motion when the tilting driving link moves, and at the same time supports the state when the entire conveying plate is tilted, thereby realizing that the conveying plate with luggage is tilted. Stable and reliable.
  • the high-speed baggage transfer tray of this application can be transported at high speeds at turns and up / down slopes, and to avoid damage to the baggage, separation of the baggage from the high-speed baggage tray, or the separation of baggage from the standard airline baggage tray;
  • the high-speed luggage conveying tray can be self-starting and obtain power-driven movement on the track / conveyor of the high-speed luggage conveying and sorting system without the assistance of personnel.
  • the tray has side guide wheels, which can correct the deviation during the conveying process, and reduce the friction and impact noise between the tray and the side guard; the bottom is more wear-resistant and can adapt to long-term running at high speed; the tray will not be on the sorting equipment. There is a risk of overturning or even getting off track.
  • the strip-shaped protrusions of the present application can enhance the friction of the upper surface of the tray, and the plurality of reinforcing ribs provided in the upper tray and the lower tray can make the overall strength of the upper tray and the lower tray.
  • the multiple curved surfaces form an inclination structure to prevent luggage from flying out of the tray.
  • the inclination and chamfer are set around the pallet. This is because the tracks are connected in sections. There is a gap between the segments or the height difference between the segments. The inclination or chamfer can avoid the connected pallets. The mutual influence makes the conveying of the pallet more smooth.
  • the side guide wheels ensure that there is no jamming during the operation, and the matching structure with the side cover of the track is increased, especially in the high-speed conveying section, so that the pallet cannot fly out of the conveying track even if the pallet is stuck in time.
  • Stacking notches and stacking protrusions make it easier to take and place trays during stacking.
  • the setting of the transport slot is convenient for transporting the pallet by transport equipment or manually.
  • the advantage of the quick disassembly and assembly of the idler device in the present application is that by providing a removable idler shaft assembly, the axle expansion sleeve is tightened in the process of being inserted into a bearing, the end of the axle expansion sleeve is tightened, and then the middle of the axle expansion sleeve is tightened. It has a small interference with the bearing in terms of size.
  • the side of the bearing's inner ring near the edge of the supporting roller is in contact with the inclined surface of the axle expansion sleeve, which enhances the closeness between the axle expansion sleeve and the bearing.
  • the expansion of the axle expansion sleeve produces expansion, on the one hand, it strengthens the tightness between the expansion plug and the axle expansion sleeve, and on the other hand, the tightening plug further improves the tightness between the axle expansion sleeve and the bearing, thus ensuring the supporting wheel. Better stability during operation.
  • the second advantage of the quick disassembly and assembly of the supporting roller device in this application is that the first and second stoppers are pulled inwardly by the spring, so that the two wheels at both ends of the expansion sleeve exert axial pressure inward.
  • the oblique surface applies two forces to the wedge surface of the expansion sleeve, one is the horizontal pressure of the expansion sleeve inward, and the other is the pressure of the expansion sleeve vertically outward.
  • the inclined surface of the wheel shaft will be tightened and open the expansion sleeve.
  • the axial direction of the wheel clamps the expansion sleeve horizontally inward, and on the other hand, tightens the expansion sleeve vertically outwards, so as to fix the expansion sleeve and the axle, which plays a role of fastening, ensuring that the supporting wheel can be firmly maintained in the design position, and runs quietly and smoothly.
  • the second stopper is released from the spring, and the inward pressure disappears, causing the axle and the expansion sleeve to slacken.
  • the loading and unloading is fast and simple, ensuring that the conveying equipment resumes operation as soon as possible, and at the same time, the distance between the supporting rollers and the timing belt can be changed.
  • the supporting roller group can reduce the friction of the system, thereby reducing the energy consumption of the system, protecting key components from abrasion, and prolonging the service life of the equipment.
  • the rapid diversion conveying device in the present application includes a conveying main line and a conveying branch line.
  • the conveying branch line is arranged in parallel on the conveying main line and forms a certain angle with the conveying main line.
  • the conveying main line includes a main frame and the conveying branch line. Including the sub-frame, the junction of the main frame and the sub-frame is provided with a jacking steering mechanism for guiding articles from the main conveying line to the conveying branch line.
  • the jacking steering mechanism under the main frame can guide the goods transported on the main conveying line to the high-speed and efficient transfer to the transport branch line, so as to achieve the purpose of distributing articles. It has the advantages of simple structure, stable transportation, and high diversion efficiency.
  • the jacking steering mechanism below the main frame is provided with a hub motor, and the auxiliary frame is provided with an electric straight roller.
  • the two cooperate with each other, which is different from the uncontrollable steering powerless guide roller in the prior art, which can provide materials for high-speed transportation. Greater steering force, thus increasing the probability of successful material turning, thereby improving the efficiency of material transportation, strong practicability, and meeting the needs of practical work.
  • the fast-merge conveying device is driven by electric drums on the main frame and the sub-frame to drive the goods at high speed.
  • the goods and pallets running at high speed on the transport branch line are guided to the main transmission line by the tapered electric roller installed on the sub-frame, thereby reaching The purpose of converging the conveying branch line and the conveying main line.
  • the utility model has the characteristics of simple structure and fast merging speed, and solves the problems of complicated structure and low merging efficiency of the existing merging and conveying equipment. It is easy to achieve the effect of fast turning of the goods, so as to guide the goods to the main frame more quickly. Can assist the taper roller to guide the goods. It can assist the electric drum to convey goods. Baffles and guides can prevent the cargo from falling, and can also guide the direction of the cargo.
  • the length of the pallet is L, and the distance between the pallets is X.
  • the straight track of this application is installed with high-precision cooperation.
  • the luggage is placed in the pallet at will, so that all the pallets at the bottom of the pallet are balanced and operated. It is stable, the parts are consumed slowly, the life of the equipment is increased, and the production cost is reduced. Due to the stable operation, the noise is small.
  • the supporting points of the supporting wheels under the tray are cross-supported by the cross-setting of the supporting wheels A and B. Good stability, no tilt due to uneven force, staggered support point layout, can reduce the number of supporting rollers to ensure that the overall support is not reduced.
  • the turning conveyor of the present application is provided with a plurality of sets of inner wheels, outer wheels, and adjacent wheels penetratingly connected by a connecting shaft, which ensures that the rotation of the inner wheels and the outer wheels is consistent; in addition, the outer wheel diameter is greater than Inner wheel diameter.
  • the inner wheel and outer wheel run coaxially.
  • the inner wheel rotates one turn to make the inner distance of the tray smaller than the outer wheel to make one turn.
  • the distance traveled on the outside, so that the turning of the tray is better achieved, and the occurrence of deviations due to the uncoordinated running of the inside and outside of the tray is avoided.
  • the overall structure of the application is better, and the tray can run at high speed and smoothly, which greatly improves the operation efficiency of the tray conveyance.
  • FIG. 1 is a schematic diagram of the overall structure of the present application.
  • FIG. 2 is a schematic diagram of the overall structure of a sorting device of the present application.
  • FIG. 3 is a schematic structural diagram of a tilt support base of the present application.
  • FIG. 4 is a schematic structural diagram of a tilting driving link of the present application.
  • FIG. 5 is a schematic diagram of the internal structure of the tilt drive electric cylinder of the present application.
  • FIG. 6 is a timing chart of the entire operation of the tilting mechanism of the present application.
  • FIG. 7 is a schematic structural diagram of a high-speed luggage transfer tray of the present application.
  • FIG. 8 is a left side view of the luggage high-speed transportation tray of the present application.
  • FIG. 9 is a top view of the luggage high-speed transportation tray of the present application.
  • FIG. 10 is a bottom view of the luggage high-speed transport tray of the present application.
  • FIG. 11 is a front view of the high-speed luggage transfer tray of the present application.
  • FIG. 12 is an exploded view of a high-speed luggage transfer tray of the present application.
  • FIG. 13 is a schematic structural diagram of a bar-shaped protrusion provided on the upper tray of the high-speed luggage transfer tray of the present application.
  • FIG. 14 is a schematic diagram of the overall structure and assembly of the quick dismounting roller device scheme of the present application.
  • FIG. 15 is a schematic structural diagram of a middle-wheel axle expansion sleeve of the first quick-disassembly and assembly method of the supporting roller device of the present application.
  • FIG. 16 is a schematic structural diagram of a tightening plug in the first solution of a quick-disassembly and loading roller device of the present application.
  • FIG. 17 is a schematic structural diagram of the second solution of the quick disassembly and assembly of the idler device.
  • FIG. 18 is a schematic structural diagram of components in the second solution of the quick dismounting roller device of the present application.
  • FIG. 19 is a schematic cross-sectional structure diagram of the second solution of the quick dismounting roller device of the present application.
  • FIG. 20 is a schematic perspective view of the second embodiment of the second embodiment of the quick dismounting roller device.
  • FIG. 21 is a top view of the structure of the rapid diversion conveying device of the present application.
  • FIG. 22 is a side view of the rapid diversion conveying device of the present application.
  • FIG. 23 is a front view of the rapid diversion conveying device of the present application.
  • FIG. 24 is a top view of the rapid confluence conveying device of the present application.
  • FIG. 25 is a front view of the rapid confluence conveying device of the present application.
  • FIG. 26 is a side view of the rapid confluence conveying device of the present application.
  • FIG. 27 is a schematic diagram of a straight track structure of the present application.
  • FIG. 28 is a schematic perspective view of a straight track of the present application.
  • FIG. 29 is a schematic structural view at I in FIG. 27.
  • FIG. 30 is a schematic structural diagram of a turning conveyor of the present application.
  • Fig. 31 is a schematic cross-sectional structure view taken along the line A-A of the turning conveyor of the present application.
  • 1-high-speed baggage conveying tray 2-dynamic sorting equipment, 3-straight rail, 4-turn conveyor, 5-rapid diverting conveying device, 6-rapid confluent conveying device.
  • 101-upper tilt mechanism 102-tilt support base, 103-conveyor plate, 104-pulley assembly, 105-guide groove, 106-belt, 107-tilt drive link, 108-tilt drive electric cylinder, 109 -Drive slider, 110-first guide groove, 111-second guide groove, 112-tilt support shaft, 113-triangular mount, 114-flange, 115-support plate, 116-hinge assembly, 117-connector Rod connector, 118-ball joint, 119-ball joint spindle, 120-ball joint shaft bracket, 121-chassis, 122-drive motor, 123-screw rod, 124-linear guide, 126-track groove.
  • 201-up tray, 202-down tray, 203-baffle 204-inner curved surface, 205-guide wheel structure, 206-stacking notch, 207-inclination, 208-notch, 209-stacking protrusion, 210 -Strip-shaped protrusions, 211-drain hole, 212-RFID chip mounting hole, 213-RFID chip.
  • 501-main line unit 50100-main rack, 50101-connecting shaft, 50102-guard rail, 502-branch line unit, 50200-electric straight roller, 50201-unpowered roller, 503-lifting mechanism unit, 50300- Lifting frame, 50301-servo electric cylinder, 50302-unpowered roller, 50303-hub motor, 504-protection zone.
  • 601-conveying main line 602-conveying branch line, 603-main frame, 604-sub frame, 605-electric drum, 606-taper electric drum, 607-unpowered taper drum, 608-unpowered drum, 609-baffle, 610-Guide.
  • 801-frame 802-power source, 803-reducer, 804-inside wheel, 805-outside wheel, 806-adjacent wheel, 807-tensioning wheel.
  • the airport high-speed baggage conveying and sorting system includes a track part, a dynamic sorting device 2 and a baggage high-speed conveying tray 1 for conveying baggage on the track part.
  • the dynamic sorting device 2 carries out luggage High-speed sorting;
  • the track part includes a straight track 3, a turning conveyor 4, at least one section of the rapid diversion conveying device 5, and at least one section of the rapid confluence conveying device 6;
  • the track part is provided with a bracket capable of rapid disassembly and assembly. ⁇ ⁇ Wheel device.
  • Each track can be combined and stitched according to actual needs.
  • the dynamic sorting device 2 includes an upper tilting mechanism 101 and a tilting support base 102 hinged to the bottom of the upper tilting mechanism 101.
  • the upper tilting mechanism 101 includes a conveying plate 103 and a pulley assembly 104 disposed below the conveying plate 103.
  • the conveying plate 103 is provided with a guide groove 105 in the width direction.
  • the belt 106 of the pulley assembly 104 is at least partially placed in the guide groove.
  • the working surface of the belt 106 in the guide groove 105 is higher than the working surface of the conveying plate 103.
  • a tilting drive link 107 is hinged to one end of the conveying plate 103, and a tilting drive electric cylinder 108 is disposed below the tilting drive link 107.
  • the tilting drive electric cylinder 108 and the tilting support base 102 Fixedly connected, the other end of the tipping drive link 107 is hinged with the driving slider 109 in the tipping drive electric cylinder 108; luggage is placed on the conveying plate 103 through a pulley assembly placed below the conveying plate 103 104 drives the leather 6 to move. Because the belt 106 is placed in the guide groove 105 and the belt 106 is slightly higher than the horizontal level of the conveying plate 103, the luggage can be conveyed on the conveying plate 103. At the same time, one end of the conveying plate 103 is hinged and tilted.
  • the tilting driving link 107 can realize the control of the tilting angle of the conveying plate 103. Since the tilting driving electric cylinder 108 is driven by the driving motor 122 and the screw 123, For power transmission, the tipping drive link 107 has a stable motion state when it moves, and at the same time supports the state when the entire conveying plate 103 is inclined, thereby realizing that the conveying plate 103 with luggage is stable and reliable when it is overturned.
  • the guide groove 105 includes a first guide groove 110 and a second guide groove 111, and the first guide groove 110 and the second guide groove 111 are symmetrically disposed along a central axis of the width direction of the conveying plate 103;
  • a guide groove 110 and a second guide groove 111 are beneficial to the uniform load force of the luggage during transportation, and achieve better and smooth transportation.
  • the tipping support base 102 includes a tipping support shaft 112 provided at an upper end and a triangular fixing base 113 provided at a side end. Both ends of the tipping support shaft 112 are along the length direction of the tipping support base 102 and The tilting support base 102 is hinged. The ends of the tilting support shaft 112 are fixedly provided with a flange 114.
  • a support plate 115 is provided below the conveying plate 103. The support plate 115 extends along the length of the conveying plate 103.
  • the middle of the support plate 115 is fixedly connected to the flange 114; the other end of the triangular fixing base 113 is fixedly connected to the tilt drive electric cylinder 108; and the other end of the triangular fixing base 113 is tilted
  • the flip driving electric cylinder 108 is fixedly connected to ensure the overall stability of the force-receiving component tilt driving electric cylinder 108.
  • an upper end of the tilt drive link 107 is hinged with a hinge assembly 116, and the other end of the hinge assembly 116 is hinged with one end of the conveying plate 103; the hinge assembly 116 includes a hinged connection with the tilt drive link 107.
  • a rod connector 117 and a ball joint 118 fixedly connected to the other end of the link connector 117.
  • a ball joint main shaft 119 is connected to an upper end of the ball joint 118, and ball joint shafts are provided at both ends of the ball joint main shaft 119.
  • the ball joint shaft holder 120 is hinged to one end of the conveying plate 103; the hinge assembly 116 is provided to make the hinge of the tilting driving link 107 and the conveying plate 103 have better freedom and stability.
  • the tilt driving electric cylinder 108 includes a casing 121 and a driving motor 122 disposed below the casing 121.
  • a screw rod 123 and a linear guide 124 are provided in the casing 121, and the screw rod 123 is threaded.
  • one end of the screw 123 is connected to the output shaft of the driving motor 122, two ends of the linear guide 124 are fixed to the inner wall of the casing 121, and the slide rail and the driving slider in the linear guide 124 109 is fixedly connected, the casing 121 is provided with a track groove 126 along the length of the casing 121, and the other end of the tilting driving link 107 is fixedly connected to the driving slider 109 through the track groove 126; the tilting driving electric cylinder 108 During the control of the screw 123 by the motor, the screw 123 drives the drive slider 109 to move along the length of the casing 121. Due to the stable locking performance of the screw 123, the tilting drive link 107 is driven to drive the conveying plate. 103 stability when tilted.
  • the system for quickly unloading luggage of the dynamic sorting device 2 includes a luggage database, an RFID code reading module, a monitoring module, a management module, a communication module, an entrance control module, a multi-servo motor coordinated control module, a transport control module, and a fault processing module. .
  • the baggage database contains contents such as baggage destination information, route information, and routing information. It mainly provides data support for the control system to perform control tasks.
  • the RFID code reading module is used for the automatic identification of pallet information, and implements task allocation by communicating with the database.
  • the monitoring module runs the monitoring program to monitor and control the entire control process.
  • the management module runs a management program to achieve management of the entire system.
  • the entrance control module controls the input end of the entire system to ensure the continuous and stable supply of the entrance to the system.
  • the multi-servo motor coordinated control module realizes the linkage control, monitoring and fault diagnosis of all tilting mechanisms, which is the core module of the system.
  • the transportation control module provides stability of the luggage transportation speed inside the system.
  • the fault processing module realizes the self-diagnosis and recovery of the system in the fault mode.
  • the method for quickly unloading luggage in the dynamic sorting device 2 includes the following steps:
  • the entrance control module works. When baggage reaches the system entrance, it first performs RFID tag identification on the baggage carrying tray and exchanges content with the database. The management module sends out the final control signal. There are two ways to handle the baggage. The first is not to unload, and the second is to unload; A201, the baggage that is not unloaded is directly controlled by the conveyor module, and A202, the baggage that needs to be unloaded is transferred by the conveyor module, and the multi-servo motor control module performs the sequence Offload control
  • the entrance control module monitors the subsequent baggage entry in real time and sends the second baggage into the system within a predetermined time;
  • the horizontal axis is 1 to 10, a total of 10 tilting mechanism units, and the conveying direction is from 1 to 10.
  • the vertical axis is the sequence of the action process. Each increase of 1 in the serial number indicates that the tray has moved forward a distance of the width of the tilting unit.
  • the 10 units of the system have the same width, L1, and the gap between the units is small and can be ignored.
  • the distance between the sensor installation position and the end of the unit is L4.
  • the conveying module's conveying speed is stable at V1, the length of the luggage carrying container is L2, and the distance between the containers is L3.
  • the dumping action time of the unloading mechanism is T1 and the return time is T2.
  • T1 and T2 are the stable working ability of the servo motor in the rated range. A range can be determined through debugging.
  • the entire travel time is about 400ms, including acceleration time of 100ms, maximum speed running time of 200ms, and deceleration time of about 100ms.
  • V1 and L3 the system needs to choose the appropriate V1 and L3 according to the efficiency to achieve the maximum capacity while ensuring the workability and stability of the system.
  • V1 and L3 will be adjusted dynamically during the control process.
  • control response time of the system is required to meet the requirements within 10 ms.
  • control software is dedicated and the program is optimized to maximize the control requirements.
  • the high-speed luggage transfer tray 1 includes an independent upper tray 201 and a lower tray 202, which are snap-connected to each other.
  • the upper tray 201 and the lower tray 202 are thin-walled hollow structures, and the upper tray Front and rear ends of 201 are provided with baffles 203; the upper surface of the upper tray 201 is provided with a concave concave surface 204 to prevent luggage from being thrown out, and both sides of the upper tray 201 and the lower tray 202 are provided with multiple
  • the group of guide wheel structures 205 is provided with reinforcing ribs on the upper tray 201 and the lower tray 202.
  • a plurality of strip-shaped protrusions 210 are provided on the upper surface of the upper tray 201 to enhance the frictional force of the luggage.
  • the lower surface of the upper tray 201 is provided with a plurality of staggered ribs, and the upper surface of the lower tray 202 is provided with a plurality of staggered ribs.
  • a stacking slot 206 is provided on an upper edge of a middle portion of the front and rear baffles 203 of the upper tray 201.
  • the concave curved surface 204 includes a plurality of curved surface segments, and the plurality of curved surface segments are arranged adjacent to each other to form a complete concave curved surface 204.
  • the front and rear ends of the upper tray 201 and the lower tray 202 are each provided with an inclination angle 207, and the sides of the upper tray 201 and the lower tray 202 are provided with an inclination angle 207.
  • the bottoms of the front and rear ends of the lower tray 202 are provided with slots 208 for convenient tray transportation.
  • internal buckle sheet metal components that are structurally matched with the notch 208 are provided on both sides of the equipment track to achieve the internal buckle cooperation of the pallet and the track, ensuring that the pallet does not fly off the track.
  • Stacking protrusions 209 are provided in the middle of the front and rear ends of the lower tray 202, and the size of the stacking notches 206 matches the size of the stacking protrusions 209.
  • the edges of the upper tray 201 and the lower tray 202 are provided with drainage holes 211 communicating with each other and used for drainage.
  • An RFID chip mounting hole 212 is provided at the bottom of the lower tray 202, and an RFID chip 213 is mounted in the RFID chip mounting hole 212.
  • the friction coefficient between the luggage surface and the upper surface of the pallet is 0.25 to 0.83; the lower surface of the pallet and the upper surface of the conveyor belt are 0.5 to 0.8.
  • the high-speed luggage transfer tray 1 can be transported at high speeds at turns and up / down slopes, and avoids damage to luggage, separation of luggage from the high-speed luggage transfer tray 1, or the separation of luggage from standard airline luggage trays. In the event of a power failure in the conveying and sorting system, the high-speed baggage conveying tray 1 can be self-started and obtain power-driven movement on the rails / conveyors of the high-speed baggage conveying and sorting system without the assistance of personnel.
  • the tray has side guide wheels, which can correct the deviation during the conveying process, and reduce the friction and impact noise between the tray and the side guard; the bottom is more wear-resistant and can adapt to long-term running at high speed; on the sorting equipment, the tray 201 is not There is a risk of overturning or even getting off track.
  • the strip-shaped protrusion 210 of the present application can enhance the frictional force on the upper surface of the tray, and the plurality of reinforcing ribs provided in the upper tray 201 and the lower tray 202 can make the overall strength of the upper tray 201 and the lower tray 202.
  • the multiple curved surfaces form an inclination 207 structure, which can prevent luggage from flying out of the tray. At the same time, it can make the luggage sorting process smoother and reduce the impact of the luggage during the sorting process.
  • the inclination 207 and chamfer are set around the pallet. This is because the tracks are connected in sections. There is a gap between the sections or the height difference between the sections. The setting of the inclination 207 or the chamfer can avoid connection.
  • the pallets affect each other, which makes the conveying of the pallets more smooth.
  • the side guide wheels ensure that there is no jamming during the operation, and the matching structure with the side cover of the track is increased, especially in the high-speed conveying section, so that the pallet cannot fly out of the conveying track even if the pallet is stuck in time.
  • the stacking slot 206 and the stacking protrusion 209 facilitate the taking and placing of the tray during stacking. It can also ensure that pallets stacked together are stacked more firmly during transportation.
  • the upper surface of the pallet can provide reasonable friction.
  • the friction coefficient between the surface of the luggage and the upper surface of the pallet (accommodating surface) is 0.25 to 0.83, which can prevent luggage from contacting the upper surface of the pallet during turning, high-speed transportation, up / downhill, etc. ( (Acceptance surface) has a clear relative movement trend or even slips. In severe cases, luggage flies out of the tray; 0.5 to 0.8 of the lower surface of the tray and the upper surface of the conveyor belt can prevent the tray from turning, high-speed transportation, up / downhill, etc.
  • Each baggage high-speed transfer tray 1 has a unique identification code, which is stored on the permanent RFID tag in a machine-readable format in the baggage high-speed transfer tray 1. The RFID tag can be replaced without damaging the tray; there is a drainage opening at the bottom of the tray for the high-speed luggage delivery tray 1 to prevent water accumulation in the tray.
  • the upper tray 201 is designed as a thin-walled hollow structure with an average thickness of about 3 to 5 mm. In order to prevent stress deformation and increase the overall strength, appropriate reinforcing ribs are set in the middle. At the same time, there is a clip structure connected to the lower tray 202.
  • the pallet is subjected to centrifugal force during the turn, and friction and inclination 207 are required to provide centripetal force to prevent luggage from flying out of the pallet.
  • the pallet needs to be set with a chamfer and inclination 207.
  • the supporting axle assembly 303 includes an axle expansion sleeve 3031, which is used to engage the axle expansion sleeve 3031 and generate an expansion tension plug 3032.
  • the axle expansion sleeve 3031 penetrates the bearing 302.
  • the axle expansion sleeve 3031 is inclined from the middle to the end, and the axle The diameter of the middle of the expansion sleeve 3031 is smaller than the diameter of the end.
  • the diameter of both ends of the axle expansion sleeve 3031 is the same as the inner diameter of the bearing 302.
  • the middle of the axle expansion sleeve 3031 and the bearing 302 are a small interference fit in size; Multiple ends are uniformly provided with a plurality of grooves along the length direction of the axle expansion sleeve 3031.
  • the length of the grooves is adapted to the length of the expansion plug 3032.
  • the multiple grooves divide the ends of the axle expansion sleeve 3031 into multiple first wedge surfaces 30311. Each section The first wedge surface 30311 is flexible and can be contracted inwardly and outwardly.
  • the first wedge surface 30311 at the end of the axle expansion sleeve 3031 is retracted. Tightly align the bearing 302 across the shaft
  • the inner end surface of the bearing 302 after the axle expansion sleeve 3031 penetrates the bearing 302, a plurality of sections of the first wedge surface 30311 are free to expand outward; in addition, the surface of the tension plug 3032 is inclined and the tension plug 3032 is a hollow structure, and one end of the tension plug 3032
  • the diameter of the coil 30323 is the same as the inner diameter of the bearing 302.
  • the diameter of the other end of the expansion plug 3032 is the same as the diameter of the corresponding position of the axle expansion sleeve 3031.
  • the two ends of the expansion plug 3032 extend along the expansion plug.
  • 3032 is provided with a plurality of grooves uniformly in the length direction.
  • the plurality of grooves divide the two ends of the tension plug 3032 into a plurality of second wedge surfaces 30321.
  • the tension plug 3032 is also provided with a protrusion 30322 near the opening 30323, and the axle expands.
  • the sleeve 3031 is provided with grooves 30312 matching the protrusions 30322 at both ends of the axle expansion sleeve 3031. During the assembling process of the tension plug 3032 away from the handout 30323, the tension plug 3032 is kept away from the handout 30323.
  • the multi-section second wedge surface 30321 at one end is tightened and aligned with the axle expansion sleeve 3031, and then the tension plug 3032 is inserted into the inner cavity of the axle expansion sleeve 3031.
  • the projection 30322 of the tension plug 3032 is clicked into the axle expansion sleeve 3031,
  • the plug 30323 and the axle expansion sleeve of the plug 3032 are tightened tightly.
  • the end surface of 3031 is flush.
  • the multi-stage second wedge surface 30321 at one end of the expansion plug 3032 expands so that the axle expansion sleeve 3031 is in close contact with the inner end surface of the bearing 302.
  • the opening further expands both ends of the axle expansion sleeve 3031 to facilitate the fixed installation of the axle expansion sleeve 3031.
  • FIGS. 17 to 20 including an outer bracket 401, a idler 402, a bearing 403, and an axle 405, the idler 402 is sleeved with a bearing 403, and the bearing 403
  • An expansion sleeve 404 is sleeved, and wedge surfaces 409 are formed on the inner walls of both ends of the expansion sleeve 404.
  • the axles 405 are two, and one end is respectively installed at both ends of the expansion sleeve 404, and the other end is connected to the outer bracket 401.
  • the wheel shaft 405 is formed with an inclined surface 410 corresponding to the wedge surface 409.
  • One of the wheel shafts 405 is fixed with a spring 406 in the inner cavity.
  • the spring 406 is provided with a first stopper 407 and the other wheel shaft 405.
  • the inner cavity is provided with a second stop claw 412, and the outer bracket 401 is provided with an opening 408 corresponding to the supporting wheel 402.
  • the expansion sleeve 404 has a slit 411.
  • a flexible boss is provided at an end of the wheel shaft 405, and the flexible boss corresponds to the outer bracket 401.
  • the retaining claw is a special-shaped spring 406.
  • the supporting wheel 402 and the axle 405 are made of plastic material.
  • a plurality of grooves are provided on the side wall of the supporting wheel 402, and the grooves are evenly distributed on the side wall.
  • Method for quickly disassembling the supporting wheel 402 including the following steps:
  • the expansion sleeve 404 is installed on the bearing 403, and the bearing 403 is installed on the supporting wheel 402, so that the supporting wheel 402, the bearing 403 and the expansion sleeve 404 are combined into one component;
  • step b Install the components in step a on the outer bracket 401, and the upper end portion of the supporting wheel 402 exposes the opening 408 of the outer bracket 401;
  • a shaft 405 is installed at both ends of the inner cavity of the expansion sleeve 404, and the shaft 405 is pressed inward, and the inclined surface 410 of the shaft 405 presses the wedge surface 409 on the expansion sleeve 404, so that the inclined surface 410 of the shaft 405 will be topped. Tighten and expand the expansion sleeve 404, and at the same time, the end of the axle 405 is installed on the outer bracket 401;
  • the flexible boss on the bearing 403 provides elastic force to act on the outer bracket 401, so that the bearing 403 is fastened on the outer bracket 401;
  • the spring 406 pulls the first stopper 407 and the second stopper 412 inward, so that the two axles 405 at both ends of the expansion sleeve 404 apply pressure inward, and the inclined surface 410 on the axle 405 applies the wedge surface 409 of the expansion sleeve 404.
  • Two forces one is the horizontal pressure inward of the expansion sleeve 404, and the other is the vertical pressure of the expansion sleeve 404.
  • the inclined surface 410 of the axle 405 will press tightly and open the expansion sleeve 404.
  • the expansion sleeve 404 is clamped horizontally inside, and the expansion sleeve 404 is tightly tightened vertically outwards, so that the expansion sleeve 404 and the axle 405 are fixed, which plays a fastening role, ensuring that the supporting wheel 402 can be firmly maintained in the design position, quiet and stable.
  • the second stop claw 412 disengages from the spring 406, the inward pressure disappears, and the axle 405 and the expansion sleeve 404 are loosened.
  • the axle 405 is quickly removed to ensure convenient assembly and disassembly and replacement of parts. When parts are damaged, they can be replaced quickly, which is convenient for maintenance and shortens the repair time.
  • the loading and unloading is fast and simple, ensuring that the transportation equipment resumes operation as soon as possible.
  • the slit 411 enables the expansion sleeve 404 to have a tightening function, adjusts the tightness of the contact surface between the expansion sleeve 404 and the axle 405, and prevents the phenomenon of relative sliding, thereby enhancing the stability of the overall structure.
  • the flexible boss acting on the outer bracket 401 it can continuously provide sufficient elastic force, so that the axle 405 and the outer bracket 401 are firmly connected, and at the same time, the spring 406 can tighten the wedge surface 409 and the inclined surface 410 to contract inward, thereby increasing the expansion sleeve 404.
  • the tightness with the axle 405 ensures better stability of the idler 402 during operation.
  • the special-shaped spring 406 can be pinched inward like a clip, and can be automatically opened after being loosened to prevent the phenomenon that the overall roller 402 device is tightened and slipped out during operation, which saves space and the overall structure is more compact.
  • the plastic material has the effect of absorbing vibration, thereby reducing system vibration and noise, improving the working environment of equipment users, and achieving environmental protection effects.
  • Multiple grooves are provided to reduce the weight of the roller 402, reduce the rolling friction system, reduce the wear rate of parts, save materials, and evenly distribute the weight distribution through the grooves, so that the weight is distributed during rolling. Balance and good stability. This method can quickly assemble or disassemble various components, save a lot of maintenance time, improve economic value, and realize the rapid installation of the supporting wheel 402.
  • the rapid diversion conveying device 5 includes a conveying main line and a conveying branch line.
  • the conveying branch lines are arranged in parallel on the conveying main line and at a certain angle with the conveying main line.
  • the conveying main line includes a main frame
  • the conveying branch line includes a sub-frame
  • a lifting steering mechanism for guiding articles from the main conveying line to the conveying branch line is provided below the intersection of the main frame and the sub-frame.
  • the lifting steering mechanism includes a lifting frame 50300, and controls lifting The drive device for moving up and down of the frame 50300 and the wheel motor 50303 for controlling the turning of the articles.
  • An electric straight roller 50200 and an unpowered roller are provided at the transition between the auxiliary frame and the main frame.
  • a plurality of links are mounted on the top of the lifting frame 50300, and a plurality of hub motors 50303 are fixed on each link.
  • the in-wheel motor 50303 is axially parallel to the connecting rod.
  • the in-wheel motors 50303 on different connecting rods form a plurality of parabolic lines corresponding to the article transmission path.
  • a baffle is installed on the main frame and the sub-frame, and the baffle is respectively fixed on two sides of the main frame and the sub-frame through a guide rail bracket, and a guide bar is also installed on the baffle. After the jacking steering mechanism is raised, the in-wheel motor 50303 is on the same horizontal plane as the electric straight drum 50200 and the unpowered drum.
  • the driving device is a servo electric cylinder 50301.
  • the jacking steering mechanism under the main frame can guide the goods transported on the main conveying line to the high-speed and efficient transfer to the transport branch line, so as to achieve the purpose of distributing articles. It has the advantages of simple structure, stable transportation, and high diversion efficiency.
  • the jacking steering mechanism below the main frame is provided with a hub motor 50303, and the auxiliary frame is provided with an electric straight roller 50200.
  • the two cooperate with each other, which is different from the uncontrolled steering powerless guide rollers in the prior art, which can provide high-speed transportation for
  • the material provides greater steering force, thereby increasing the probability of successful material rotation, thereby improving the efficiency of material transportation, and has strong practicability, which can meet the needs of actual work.
  • the main frame and the sub-frame are provided with a baffle plate.
  • the baffle plate is provided with a guide bar.
  • the baffle plate and the bar plate can prevent the cargo from falling down, and can also guide the direction of the cargo transportation.
  • the arrangement of the in-wheel motor 50303 enables the transmission direction of the in-wheel hub to always be consistent with the motion path of the object, which can save power and achieve efficient shunting of items.
  • the auxiliary frame is provided with an unpowered roller. With the above-mentioned structure, it is possible to assist the in-wheel motor 50303 and the electric straight roller 50200 to convey articles.
  • the servo electric cylinder 50301 is used as the driving device to make the control of the material flow more accurate and the error rate is low.
  • a rapid confluence conveying device 6 includes a conveying main line 601 and a conveying branch line 602.
  • the conveying branch line 602 is disposed on one side of the conveying main line 601 and the conveying branch line 602 forms a certain angle with the conveying main line 601.
  • the output end of the conveying branch line 602 is connected to the conveying main line 601.
  • the conveying main line 601 includes a main frame 603, and the conveying branch line 602 includes a sub frame 604. Both the main a frame 603 and the sub frame 604 are installed.
  • the motorized roller 605, the taper motorized roller 606 for guiding the goods to be steered to the main frame 603 is also installed on the sub frame 604 at the connection portion between the sub frame 604 and the main frame 603.
  • the taper motorized roller 606 is disposed obliquely along the side facing the main frame 603.
  • a non-powered taper drum 607 is also mounted on the connecting portion between the sub-frame 604 and the main frame 603.
  • An unpowered roller 608 is also installed on the main frame 603 and the sub frame 604.
  • the main frame 603 and the sub-frame 604 are also installed with a bezel 609, and a guide bar 610 is installed on the bezel 609.
  • the motorized rollers 605 on the main frame 603 and the auxiliary frame 604 drive the high-speed transportation of goods, and the goods and pallets running at high speed on the transmission branch line 602 are guided to the main transmission line 601 by the tapered electric roller 606 installed on the auxiliary frame 604.
  • the utility model has the characteristics of simple structure and fast merging speed, and solves the problems of complicated structure and low merging efficiency of the existing merging and conveying equipment.
  • the taper motorized roller 606 is disposed obliquely along the side facing the main frame 603.
  • a non-powered taper drum 607 is also installed on the connecting portion between the sub frame 604 and the main frame 603. With this arrangement, it is possible to assist the taper drum in guiding the goods.
  • An unpowered roller 608 is also installed on the main frame 603 and the sub frame 604. With this arrangement, it is possible to assist the electric drum 605 in conveying the goods.
  • the main frame 603 and the sub-frame 604 are also installed with a bezel 609, and a guide bar 610 is installed on the bezel 609. With this arrangement, the baffle 609 and the guide bar 610 can prevent the cargo from falling, and at the same time can guide the direction in which the cargo is transported.
  • the straight track 3 includes a track A701, a track B702, a tray 703, and an upper carrier 704.
  • the track A701 and the track B702 are connected together by a cross beam 707.
  • the upper carrier 704 includes a carrier A705.
  • supporting roller B706, a plurality of supporting wheels A705 are arranged on the track A701, a plurality of supporting wheels B706 are arranged on the track B702, the supporting wheels A705 and B706 are arranged in a cross, and a tray is placed on the upper supporting wheel 704 703.
  • the length of the tray 703 is L, and the distance between the supporting wheels is X.
  • GB is the weight of the luggage 713
  • GT is the weight of the pallet 703
  • L is the length of the pallet 703
  • X is the distance between the supporting wheels.
  • a luggage 713 is placed in the tray 703.
  • the weight of the tray 703 is GT
  • the weight of the luggage 713 is GB
  • the range value of L is 1200-1350mm
  • the range value of X is 285-350mm.
  • the range value of GB is 2-50 kg
  • the range value of GT is 30-45 kg.
  • the two ends of the beam 707 are connected to the track A701 and the track B702 by bolts, respectively.
  • a plurality of lower rollers 712 are provided below the upper roller 704, and a conveyor belt 708 is wound around the upper roller 704 and the lower roller 712. Both ends of the belt 708 are covered with a pulley 709.
  • the pulley 709 A rotation shaft 710 is fixed on the rotation shaft 710 and a motor 711 is connected to the rotation shaft 710.
  • the motor 711 is an asynchronous motor 711.
  • the distance between the upper surface of the track A701 and the apex of the supporting wheel A705 is H
  • the distance between the upper surface of the track B702 and the apex of the supporting wheel B706 is H.
  • the motor 711 drives the rotation shaft 710 to rotate.
  • the fixed pulley 709 is rotated on the rotation shaft 710.
  • the pulley 709 drives the conveyor belt 708 to rotate around the upper roller 704 and the lower roller 712.
  • the tray 703 is placed on the conveyor belt.
  • On 708, the luggage 713 is placed in the tray 703.
  • the conveyor 708 moves the tray 703 to achieve the purpose of transporting the luggage 713.
  • the upper supporting wheel 704 and the lower supporting wheel 712 will also rotate as the conveyor 708 moves, reducing friction.
  • the role of the tray 703 is L, and the distance between the supporting wheels is high-precision coordinated installation, so that the tray 703 acts on the supporting wheels to be balanced in force, stable in operation, slow in component wear, and prolong the life of the equipment.
  • the production cost is reduced. Due to the stable operation and low noise, the cross-supporting of the supporting rollers under the tray 703 is achieved through the cross-setting of the supporting rollers A705 and B706.
  • the stability is good and will not be caused by uneven force. Inclined, staggered layout of support points can reduce the number of supporting rollers to ensure that the overall support is not reduced. On the one hand, reducing the number of supporting rollers, reducing costs and construction volume, and more importantly, making Tray 703 runs more smoothly, increases equipment life, and improves the reliability of luggage 713 transportation.
  • the roller is provided by the power provided by the motor 711, so that the equipment runs smoothly and has good stability.
  • the distance between the top surface of the track and the apex of the supporting rollers is H to ensure that the apexes of all the supporting rollers are on the same level. 713 caused tremors.
  • the asynchronous motor 711 the ratio between the speed of the load and the frequency of the connected power grid is not constant. Therefore, it has the advantages of simple structure, convenient manufacturing, use and maintenance, reliable operation, small quality, and low cost.
  • the 711 has high operating efficiency and good working characteristics, and it runs near constant speed from no-load to full-load range.
  • the turning conveyor 4 includes a frame 801.
  • the frame 801 includes two arc-shaped tracks. The distance between the arc-shaped tracks is 30mm.
  • the frame 801 is provided with multiple sets of inner wheels evenly on the inner arc-shaped tracks.
  • the frame 801 is provided with a plurality of sets of outer wheels 805 evenly on the outer arc-shaped track.
  • the outer wheels 805 are also provided with adjacent wheels 806 which are lower than the outer wheels 805.
  • the inner wheels 804 are connected to the outer wheels through a connecting shaft. 805.
  • the adjacent wheels 806 are connected.
  • the connecting shaft can drive the inner wheel 804, the outer wheels 805, and the adjacent wheels 806 to rotate.
  • the adjacent wheels 806 are connected by a flexible triangle belt.
  • the two sets of adjacent wheels 806 on the frame 801 are also connected.
  • a tensioning wheel 807 is provided.
  • the tensioning wheel 807 is fixed on the frame 801 through bearings.
  • the tensioning degree of the flexible v-belt can be controlled by the tensioning wheel 807.
  • Any set of connecting shafts is driven to rotate by the power source 802 on the frame 801.
  • the power source 802 is a driving motor.
  • the output end of the driving motor is connected with a reducer 803.
  • the reducer 803 is connected to the inner wheel 804 on the set of connecting shafts through a timing belt.
  • the driving motor and the reducer 803 are fixedly installed on the frame 801.
  • Upper; inner wheels 804 and outer wheels 805 are rubber wheels
  • the outer wheel 805 has a larger wheel diameter than the inner wheel 804, and the top of the outer wheel 805 and the inner wheel 804 are at the same height.
  • the diameter of the outer drive rubber wheel is 200mm.
  • the outer wheel 805 is 10% larger than the inner wheel 804. This can ensure the smooth turning of the tray on the track.
  • a cover plate is also provided on the track of the frame 801. The cover plate is slotted at the inner wheel 804 and the outer wheel 805 so that the inner wheel 804 and the outer wheel 805 are partially exposed and free.
  • the frame 801 is also provided with nylon strip baffles on both sides of the cover plate to prevent the tray from drifting off the track.
  • the tray is placed on the rubber wheels on both sides of the track, and the power source 802 is started to realize the automatic turning of the tray.

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Abstract

A high-speed luggage conveying and sorting system for an airport. Said system comprises a track portion, a dynamic sorting apparatus (2) and a high-speed luggage conveying tray (1), the high-speed luggage conveying tray (1) conveys luggage on the track portion, and the dynamic sorting apparatus (2) performs high-speed sorting on the luggage. The track portion comprises a straight track (3), a turning conveyor (4), at least one fast diverting conveying device (5) and at least one fast merging conveying device (6). The track portion is provided with a roller device which can be quickly assembled and disassembled. The high-speed luggage conveying and sorting system for an airport is able to achieve high-speed luggage conveying and sorting at the airport, and is able to ensure the safety and stability of luggage during conveying and tipping while keeping high-speed luggage conveying.

Description

机场行李高速输送及分拣系统Airport baggage high-speed transportation and sorting system 技术领域Technical field
本申请属于民航物流应用领域,具体是一种机场行李高速输送及分拣系统。This application belongs to the field of civil aviation logistics application, and specifically relates to an airport baggage high-speed transportation and sorting system.
背景技术Background technique
上世纪90年代中期以来,国家经济建设迅猛发展,民航运输物流业以其方便、快捷、高效的特点发挥着日益重要的作用,但随着我国民航机场客货吞吐量的高速增长,传统的行李分拣设备已难以满足机场行李物流量高速增长的需要,常常会导致航班延误或取消,既增加运营成本,又严重影响旅客的正常出行。Since the mid-1990s, the country's economic construction has developed rapidly, and the civil aviation transportation logistics industry has played an increasingly important role with its convenient, fast, and efficient characteristics. However, with the rapid growth of passenger and cargo throughput of our civil aviation airport, traditional luggage The sorting equipment has been unable to meet the needs of the rapid growth of luggage and luggage at the airport, often causing flight delays or cancellations, which not only increases operating costs, but also seriously affects the normal travel of passengers.
本领域的现有专利申请如:专利申请号为CN201610401791.8、申请日为2016年6月7日、名称为“机场行李输送装置及方法”的发明专利,其技术方案为:本发明公开了一种机场行李输送装置及方法,机场行李输送装置主要包括:环形板、平板车、板块卸载装置和板块加装装置,机场行李输送方法主要为:将行李放置在平板车上的板块上,行李随平板车在环形板上运动,通过板块卸载装置和板块加装装置完成板块在平板车上的加装和卸载,达到运输行李的目的。再如申请号为CN201310122762.4,申请日为2013年4月10日,名称为“翻盘式行李高速自动分拣机的电动倾翻装置”的发明专利,则提供了一种能实现行李高速自动分拣的翻盘式行李高速自动分拣机的电动倾翻装置,包括倾翻伺服机构、齿轮传动机构、导向机构、倾翻底座和倾翻复位检测及限位保护机构;倾翻伺服机构安装在倾翻底座上,倾翻伺服机构与齿轮传动机构相连,在齿轮传动机构两端连接有导向机构,倾翻底座上还安装有倾翻复位检测机构。Existing patent applications in the field are as follows: Patent application number is CN201610401791.8, the application date is June 7, 2016, and the invention patent is entitled "Airport Baggage Conveyor and Method", and its technical solution is as follows: The present invention discloses An airport luggage conveying device and method. The airport luggage conveying device mainly includes: a ring plate, a flatbed truck, a plate unloading device, and a plate loading device. The airport luggage conveying method mainly includes placing luggage on a plate on the flatbed, and the luggage follows the flatbed. Moving on the ring plate, the plate unloading device and the plate adding device are used to complete the loading and unloading of the plate on the flatbed truck to achieve the purpose of transporting luggage. As another example, the application number is CN201310122762.4, the application date is April 10, 2013, and the invention patent is entitled "Electric Tipping Device of High-speed Automatic Sorting Machine for Tumbler Baggage", which provides a high-speed automatic baggage The electric tilting device of the high-speed automatic baggage sorting machine for sorting discs includes a tilting servo mechanism, a gear transmission mechanism, a guide mechanism, a tilting base and a tilting reset detection and limit protection mechanism; the tilting servo mechanism is installed on the On the tilting base, the tilting servo mechanism is connected to the gear transmission mechanism, a guide mechanism is connected to both ends of the gear transmission mechanism, and a tilting reset detection mechanism is also installed on the tilting base.
上述CN201610401791.8专利中采用的环形轨道实现对行李的输送,但仅仅对环形轨道的造型进行了调整改进,对于轨道内部结构、托轮布置等均没有进行优化设计,使得轨道部分在进行高速输送时,容易出现行李输送不稳定的问题。而CN201310122762.4专利中的输送板处于倾翻角度的状态时,是通过电机的带动和齿轮之间的啮合的控制,输送板会出现不够稳定的情况,尤其当输送板上放置的行李重量大的时候,输送板的倾斜角度难以控制,并带来行李在倾翻输送的情况下出现洒落的问题。The circular track adopted in the above CN201610401791.8 patent realizes the transportation of luggage, but only the shape of the circular track is adjusted and improved. The internal structure of the track and the layout of the supporting wheels are not optimized, so that the track part is being transported at high speed. As a result, the problem of unstable baggage delivery is prone to occur. When the conveying plate in the CN201310122762.4 patent is in the state of tilting, it is controlled by the drive of the motor and the meshing between the gears. The conveying plate will not be stable enough, especially when the weight of the luggage placed on the conveying plate is heavy It is difficult to control the inclination angle of the conveying plate, and the problem of baggage spilling occurs when the luggage is tilted and conveyed.
综上所述,在现有的机场输送及分拣系统中,行李的输送速度和分拣速度已经不能满足日益增长的实际需求,但是由于机场输送及分拣系统并非单一的部件,而是由多个部件和结构组成的一整套系统,所以当对单一的部件或结构进行局部改进时,并不容易在使整个系统层面更加快速高效和安全稳定。In summary, in the existing airport transportation and sorting system, the speed of baggage transportation and sorting can no longer meet the increasing actual demand, but because the airport transportation and sorting system is not a single component, it is caused by A complete system consisting of multiple components and structures, so when a single component or structure is partially improved, it is not easy to make the entire system faster, more efficient, safer and more stable.
发明内容Summary of the Invention
为解决现有技术中输送及分拣系统在输送行李时,其传输速度无法在高速输送情况下保证行李输送的稳定性,以及行李分拣过程中出现的容易倾翻等问题,现提出一种机场行李高速输送及分拣系统,系统中的输送部分能够实现最高10m/s的传输速度,并且能提高系统中的分拣设备倾翻时稳定性。In order to solve the problems in the prior art when the conveying and sorting system is used to convey baggage, its transmission speed cannot guarantee the stability of baggage conveyance under high-speed conveyance, and the problem of easy tipping during the baggage sorting process is now proposed. Airport baggage high-speed conveying and sorting system. The conveying part of the system can achieve a transmission speed of up to 10m / s, and can improve the stability of the sorting equipment in the system when it is tipped over.
本申请的上述目的通过下述技术方案实现:The above purpose of the present application is achieved by the following technical solutions:
机场行李高速输送及分拣系统,包括轨道部分、动态分拣设备和行李高速输送托盘,所述行李高速输送托盘在轨道部分上对行李进行输送,所述动态分拣设备对行李进行高速分拣;所述轨道部分包括直轨道、转弯输送机、至少一段的快速分流输送装置和至少一段的快速合流输送装置;所述轨道部分上设置有可实现快速拆装的托轮装置。各个轨道可根据实际需求进行组合拼接。The airport high-speed baggage conveying and sorting system includes a track portion, a dynamic sorting device, and a high-speed baggage conveying tray. The high-speed baggage conveying tray conveys baggage on the track portion. The dynamic sorting device performs high-speed baggage sorting. The track part includes a straight track, a turning conveyor, at least one segment of a rapid diversion conveying device, and at least one segment of a rapid confluence conveying device; the track portion is provided with a supporting wheel device capable of achieving quick disassembly and assembly. Each track can be combined and stitched according to actual needs.
所述动态分拣设备包括上层倾翻机构、与上层倾翻机构的底部铰接的倾翻支撑底座,所述上层倾翻机构包括输送板、置于输送板下方的皮带轮组件,所述输送板沿宽度方向上设置有导向槽,皮带轮组件的皮带至少部分置于导向槽内,且位于导向槽内的皮带的工作面高于输送板的工作面,所述输送板的一端铰接有倾翻驱动连杆,所述倾翻驱动连杆的下方设置有倾翻驱动电缸,所述倾翻驱动电缸与倾翻支撑底座固定连接,所述倾翻驱动连杆的另一端与倾翻驱动电缸中的驱动滑块铰接。The dynamic sorting device includes an upper-level tilting mechanism and a tilting support base hinged to the bottom of the upper-level tilting mechanism. The upper-level tilting mechanism includes a conveying plate and a pulley assembly disposed below the conveying plate. A guide groove is provided in the width direction. The belt of the pulley assembly is at least partially placed in the guide groove, and the working surface of the belt located in the guide groove is higher than the working surface of the conveying plate. A tilt driving electric cylinder is provided below the tilt driving link, the tilt driving electric cylinder is fixedly connected to the tilt support base, and the other end of the tilt driving link is connected to the tilt driving electric cylinder The drive slider is hinged.
所述导向槽包括第一导向槽、第二导向槽,所述第一导向槽、第二导向槽沿输送板沿宽度方向的中心轴对称设置。所述倾翻支撑底座包括设置在上端的倾翻支撑轴、设置在侧端的三角固定座,所述倾翻支撑轴的两端沿倾翻支撑底座的长度方向与倾翻支撑底座铰接,所述倾翻支撑轴的端部均固定设置有法兰,所述输送板的下方设置有支撑板,所述支撑板沿输送板长度方向的侧面连接,所述支撑板的中部与所述法兰固定连接;所述三角固定座的另一端与倾翻驱动电缸固定连接。The guide groove includes a first guide groove and a second guide groove, and the first guide groove and the second guide groove are symmetrically disposed along a central axis of the conveying plate in the width direction. The tilting support base includes a tilting support shaft provided at an upper end and a triangular fixed seat provided at a side end. Both ends of the tilting support shaft are hinged to the tilting support base along the length direction of the tilting support base. A flange is fixed at the end of the tilting support shaft, and a support plate is provided below the conveying plate. The support plate is connected along the lengthwise side of the conveying plate. The middle portion of the support plate is fixed to the flange. Connection; the other end of the triangle fixing seat is fixedly connected with the tilt driving electric cylinder.
所述倾翻驱动连杆上端铰接有铰接组件,铰接组件的另一端与所述输送板的一端铰接;所述铰接组件包括与倾翻驱动连杆铰接的连杆连接器、与连杆连接器另一端固定连接的球接头,所述球接头的上端连接有球接头主轴,所述球接头主轴的两端均设置有球接头轴托,所述球接头轴托与输送板的一端铰接。所述倾翻驱动电缸包括机壳、置于机壳下方的驱动电机,所述机壳内设置有丝杆、直线导轨,所述丝杆通过螺纹内套于驱动滑块,丝杆的一端与驱动电机的输出轴连接,所述直线导轨的两端固定于机壳内壁,所述直线导轨中的滑轨与驱动滑块固定连接,所述机壳沿长度方向开设有轨迹槽,所述倾翻驱动连杆的另一端通过 轨迹槽与驱动滑块固定连接。An upper end of the tilting driving link is hinged with a hinge assembly, and the other end of the hinged assembly is hinged with one end of the conveying plate; the hinged assembly includes a link connector hinged with the tilting drive link, and a link connector The other end of the ball joint is fixedly connected, and the ball joint main shaft is connected to the upper end of the ball joint. Both ends of the ball joint main shaft are provided with ball joint shaft holders, and the ball joint shaft holders are hinged to one end of the conveying plate. The tilting drive electric cylinder includes a casing and a driving motor disposed below the casing. A screw rod and a linear guide are arranged in the casing, and the screw rod is sleeved on the driving slider through a thread. One end of the screw rod It is connected to the output shaft of the drive motor. The two ends of the linear guide are fixed to the inner wall of the casing. The slide rail in the linear guide is fixedly connected to the drive slider. The casing is provided with a track groove along the length direction. The other end of the tilting drive link is fixedly connected to the drive slider through a track groove.
所述动态分拣设备的快速卸载行李的系统,包括行李数据库,RFID读码模块,监控模块,管理模块,通讯模块,入口控制模块,多伺服电机协调控制模块,输送控制模块,故障处理模块。The system for quickly unloading luggage of a dynamic sorting device includes a luggage database, an RFID code reading module, a monitoring module, a management module, a communication module, an entrance control module, a multi-servo motor coordinated control module, a transport control module, and a fault processing module.
行李高速输送托盘包括各自独立的上托盘和下托盘,所述上托盘与下托盘相互卡接相连,所述上托盘和下托盘为薄壁中空结构,所述上托盘的前、后端设置有挡板;所述上托盘的上表面设置有防止行李被甩出的内凹弧面,所述上托盘和下托盘的两侧面均设置有多组导向轮结构,所述上托盘和下托盘上均设置有加强筋。The high-speed luggage transfer tray includes separate upper and lower trays. The upper and lower trays are snap-connected to each other. The upper and lower trays are thin-walled hollow structures. The front and rear ends of the upper trays are provided with Baffle; the upper surface of the upper tray is provided with a concave concave surface to prevent luggage from being thrown out, and multiple sets of guide wheel structures are provided on both sides of the upper and lower trays, All are provided with ribs.
所述上托盘的上表面设置有多根用于增强行李摩擦力的条状凸起。所述上托盘的下表面设置有多根纵横交错的加强筋,所述下托盘的上表面设置有多根纵横交错的加强筋。所述上托盘的前、后端的挡板中部上沿设置有堆叠槽口。所述内凹弧面包括多个弧面段,所述多个弧面段相邻并排设置为完整的内凹弧面。所述上托盘和下托盘的前端和后端均设置有倾角,所述上托盘和下托盘的侧面两端设置有倾角。所述下托盘的前、后两端的底部设置有便于托盘搬运的槽口。当托盘在输送带轨道上输送时,在设备轨道两侧设置有与槽口结构配合的内扣钣金组件,实现了托盘与轨道的内扣配合,保证了托盘不飞出轨道。The upper surface of the upper tray is provided with a plurality of strip-shaped protrusions for enhancing the frictional force of the luggage. The lower surface of the upper tray is provided with a plurality of staggered ribs, and the upper surface of the lower tray is provided with a plurality of staggered ribs. Stacking notches are provided on the upper edges of the middle portions of the front and rear ends of the upper tray. The concave arc surface includes a plurality of arc surface segments, and the multiple arc surface segments are arranged adjacent to each other to form a complete concave arc surface. The front and rear ends of the upper and lower trays are provided with inclination angles, and the sides of the upper and lower trays are provided with inclination angles at both ends. The bottoms of the front and rear ends of the lower tray are provided with slots for facilitating the handling of the tray. When the pallet is transported on the conveyor track, two sides of the equipment track are provided with inner buckle sheet metal components that cooperate with the notch structure to realize the inner buckle cooperation of the pallet and the track, and ensure that the tray does not fly out of the track.
所述下托盘的前、后两端的中部设置有堆叠凸起,所述堆叠槽口与堆叠凸起的尺寸相匹配。所述上托盘和下托盘的边缘设置有相互连通且用于排水的排水孔。所述下托盘底部设置有RFID芯片安装孔,所述RFID芯片安装孔安装有RFID芯片。行李表面和托盘上表面的摩擦因数为0.25~0.83;托盘下表面与输送皮带上表面的0.5~0.8。Stacking protrusions are provided in the middle of the front and rear ends of the lower tray, and the stacking slot matches the size of the stacking protrusion. The edges of the upper tray and the lower tray are provided with drainage holes communicating with each other and used for drainage. An RFID chip mounting hole is provided at the bottom of the lower tray, and an RFID chip is mounted in the RFID chip mounting hole. The friction coefficient between the luggage surface and the upper surface of the pallet is 0.25 to 0.83; the lower surface of the pallet and the upper surface of the conveyor belt are 0.5 to 0.8.
本申请的快速拆装托轮有两种方案:There are two solutions for the quick dismounting rollers of this application:
所述快速拆装的托轮装置方案一:包括托轮、轴承以及托轮轴组件,托轮通过轴承安装在托轮轴组件上,托轮轴组件包括轮轴胀套、用于卡入轮轴胀套并产生膨胀的涨紧塞,轮轴胀套的由中部往端部倾斜,且轮轴胀套中部的直径小于端部的直径,轴承与轮轴胀套中部之间过盈配合。Solution 1 of the quick-dismounting idler device includes a idler, a bearing, and a idler shaft assembly. The idler is installed on the idler shaft assembly through a bearing. The idler shaft assembly includes an idler shaft expansion sleeve, which is used to snap into the idler shaft expansion sleeve and generate The expansion expansion plug is inclined from the middle to the end of the axle expansion sleeve, and the diameter of the middle portion of the axle expansion sleeve is smaller than the diameter of the end portion, and the bearing and the middle portion of the axle expansion sleeve are in an interference fit.
轮轴胀套为PVC材料,轮轴胀套的两端沿轮轴胀套的长度方向均匀开设有多个槽,槽的长度与涨紧塞长度适配,多个槽将轮轴胀套两端分为多段第一楔面;涨紧塞为PVC材料,涨紧塞的两端沿涨紧塞的长度方向均匀开设有多个槽,多个槽将涨紧塞的两端分为多段第二楔面;涨紧塞的一端为盘口,涨紧塞在靠近盘口处还设有凸起,轮轴胀套在靠近轮轴胀套两端位置处设有与凸起相适配的凹槽;轴承设置有两组,轮轴胀套中部直径大于轴承内径,且中部的长度与两组轴承之间的距离相适配,轴承的一端面卡入托轮中,轴承的另一端 面与托轮的端面平齐。The axle expansion sleeve is made of PVC material. The two ends of the axle expansion sleeve are evenly provided with a plurality of slots along the length of the axle expansion sleeve. The length of the groove is adapted to the length of the expansion plug. The multiple grooves divide the two ends of the axle expansion sleeve into multiple sections. The first wedge surface; the expansion plug is made of PVC material, and the two ends of the expansion plug are provided with a plurality of grooves evenly along the length direction of the expansion plug, and the plurality of grooves divide the two ends of the expansion plug into a plurality of second wedge surfaces; One end of the tension plug is a disk opening. The tension plug is also provided with a protrusion near the disk opening. The shaft expansion sleeve is provided with grooves adapted to the protrusion near the two ends of the shaft expansion sleeve. The bearing is provided with In two groups, the central diameter of the shaft expansion sleeve is larger than the inner diameter of the bearing, and the length of the middle is matched with the distance between the two sets of bearings. One end face of the bearing is caught in the idler, and the other end face of the bearing is flush with the end face of the idler.
所述快速拆装的托轮装置方案二:包括外支架、托轮、轴承和轮轴,所述托轮上套入轴承,所述轴承上套有胀套,所述胀套的两端内壁形成有楔面,所述轮轴为两个,且一端分别安装在胀套的两端,另一端连接在外支架上,所述轮轴上形成有与楔面相对应的斜面,其中一个所述轮轴的内腔固定有弹簧,所述弹簧上设置有第一止位爪,另一个所述轮轴的内腔设置有第二止位爪,所述外支架上设置有与托轮相对应的开口。 Solution 2 of the quick dismounting idler device: includes an outer bracket, a idler, a bearing and an axle, the idler is sleeved with a bearing, the bearing is sleeved with an expansion sleeve, and inner walls of both ends of the expansion sleeve are formed There are wedge surfaces, two of the axles are installed at one end of the expansion sleeve at one end, and the other end is connected to the outer bracket. The axle is formed with an inclined surface corresponding to the wedge surface, and one of the axles has an inner cavity. A spring is fixed, the spring is provided with a first stop claw, the inner cavity of the other axle is provided with a second stop claw, and the outer bracket is provided with an opening corresponding to the supporting wheel.
胀套上具有一条缝口。所述轮轴的端头设置有柔性凸台,所述柔性凸台与外支架相对应。所述止位爪为异形弹簧。所述托轮和轮轴采用塑料材质制作而成。所述托轮的侧壁上设置有多个凹槽,所述凹槽均匀分布在侧壁上。The expansion sleeve has a slit. A flexible boss is provided at an end of the wheel shaft, and the flexible boss corresponds to an outer bracket. The stop claw is a special-shaped spring. The supporting wheel and the axle are made of plastic material. A plurality of grooves are provided on the side wall of the supporting wheel, and the grooves are evenly distributed on the side wall.
所述快速分流输送装置包括包括输送主线和输送支线,所述输送支线以并联形式设置在输送主线上且与输送主线呈一定夹角,所述输送主线包括主机架,所述输送支线包括副机架,主机架和副机架的交汇处下方设有用于将物品从输送主线引导至输送支线上的顶升转向机构,所述顶升转向机构包括升降架、控制升降架上下移动的驱动装置和控制物品转向的轮毂电机,副机架上与主机架的相接过渡处设有电动直滚筒和无动力滚筒。The rapid diversion conveying device includes a conveying main line and a conveying branch line. The conveying branch line is arranged in parallel on the conveying main line and at a certain angle with the conveying main line. The conveying main line includes a main frame and the conveying branch line includes a subsidiary machine. Below the intersection of the main frame, the main frame and the sub-frame, there is a jacking steering mechanism for guiding articles from the main conveying line to the conveying branch line. The jacking steering mechanism includes a lifting frame, a driving device for controlling the vertical movement of the lifting frame and An in-wheel motor that controls the turning of items. An electric straight roller and a non-powered roller are provided at the transition between the auxiliary frame and the main frame.
所述升降架顶部安装有多根连杆,每根连杆上固定有多个轮毂电机。所述轮毂电机与连杆轴向平行,不同连杆上的轮毂电机形成多条与物品传输路径相应的抛物线。所述主机架和副机架上均安装有挡板,挡板通过导轨支架分别固定在主机架和副机架的两条侧边上,挡板上还安装有导条。所述顶升转向机构升起后轮毂电机与电动直滚筒以及无动力滚筒在同一水平面上。所述驱动装置为伺服电缸。A plurality of links are mounted on the top of the lifting frame, and a plurality of hub motors are fixed on each link. The in-wheel motor is axially parallel to the connecting rod, and the in-wheel motors on different connecting rods form a plurality of parabola corresponding to the article transmission path. A baffle is installed on the main frame and the sub-frame, and the baffle is respectively fixed on two sides of the main frame and the sub-frame through a guide rail bracket, and a guide bar is also installed on the baffle. After the jacking steering mechanism is raised, the hub motor is on the same horizontal plane as the electric straight drum and the non-powered drum. The driving device is a servo electric cylinder.
所述快速合流输送装置包括输送主线和输送支线,所述输送支线设置于输送主线一侧且所述输送支线与输送主线成一定角度,所述输送支线的输出端与输送主线相接;所述输送主线包括主机架,所述输送支线包括副机架,主机架和副机架上均安装有电动滚筒,副机架上位于副机架与主机架的相接部处还安装有用于引导货物转向至主机架的锥度电动滚筒。The rapid confluence conveying device includes a conveying main line and a conveying branch line, the conveying branch line is disposed on one side of the conveying main line and the conveying branch line forms an angle with the conveying main line, and the output end of the conveying branch line is connected to the conveying main line; The main conveying line includes a main frame, and the conveying branch line includes a sub frame. The main frame and the sub frame are each equipped with an electric drum. The sub frame is also located at the junction of the sub frame and the main frame to guide the cargo. Steer to the taper drum of the main frame.
所述锥度电动滚筒沿朝向主机架一侧倾斜设置。所述副机架与主机架的相接部还安装有无动力锥度滚筒。主机架和副机架上还安装有无动力滚筒。主机架和副机架还安装有挡板,挡板上安装有导条。The tapered electric drum is disposed obliquely along a side facing the main frame. A non-powered taper roller is also installed at the connecting portion between the auxiliary frame and the main frame. Unpowered rollers are also installed on the main and sub frames. The main frame and the sub-frame are also installed with bezels, and guide bars are installed on the bezels.
所述直轨道包括轨道A、轨道B、托盘和上托轮,所述轨道A和轨道B通过横梁连接在一起,所述上托轮包括托轮A和托轮B,所述轨道A上布置多个托轮A,所述轨道B上布置多个托轮B,所述托轮A和托轮B交叉布置,所述上托轮上放置托盘,所述托盘的长度为L,所述托轮的间距为X。所述托盘内放置有行李,所述托盘的重量为GT,所述行李的 重量为GB,所述L的范围值为1200-1350mm,所述X范围值为285-350mm,所述GB的范围值为2~50kg,所述GT的范围值为30~45kg。The straight track includes a track A, a track B, a tray, and an upper carrier. The track A and the track B are connected by a cross beam. The upper carrier includes a carrier A and a carrier B. The track A is arranged on the track A. A plurality of supporting wheels A, a plurality of supporting wheels B are arranged on the track B, the supporting wheels A and B are arranged in a cross, a tray is placed on the upper supporting wheels, and the length of the tray is L, and the supporting wheels The wheel pitch is X. Baggage is placed in the pallet, the weight of the pallet is GT, the weight of the luggage is GB, the range value of L is 1200-1350mm, the range value of X is 285-350mm, and the range of GB The value is 2 to 50 kg, and the range of the GT is 30 to 45 kg.
所述横梁的两端通过螺栓分别连接在轨道A和轨道B上。所述上托轮的下方设置有多个下托轮,所述上托轮和下托轮上缠绕有输送带,输送带的两端包覆皮带轮,所述皮带轮上固定有旋转轴,所述旋转轴连接有电机。所述电机采用异步电机。The two ends of the beam are connected to the track A and the track B by bolts, respectively. A plurality of lower idlers are provided below the upper idler, a conveyor belt is wound around the upper idler and the lower idler, and two ends of the conveyor belt are covered with a pulley, and a rotating shaft is fixed on the pulley, and A motor is connected to the rotating shaft. The motor is an asynchronous motor.
所述转弯输送机包括机架,机架的内侧设置有多组内侧轮,内侧轮均通过连接轴连接有外侧轮、相邻轮,相邻轮通过活络三角带连接,任意一组连接轴通过机架上的动力源驱动转动,外侧轮轮径大于内侧轮轮径,且外侧轮和内侧轮的顶部在同一高度。The turning conveyor includes a frame, and the inside of the frame is provided with a plurality of sets of inner wheels. The inner wheels are connected with an outer wheel and an adjacent wheel through a connecting shaft. The adjacent wheels are connected by a flexible triangle belt. The power source on the frame is driven to rotate, the wheel diameter of the outer wheel is larger than the wheel diameter of the inner wheel, and the top of the outer wheel and the inner wheel are at the same height.
外侧轮轮径比内侧轮轮径大10%。机架上的两组相邻轮之间还设有张紧轮,张紧轮通过轴承固定在机架上。动力源为驱动电机,驱动电机的输出端连接有减速机,减速机通过同步带与内侧轮连接,驱动电机、减速机固定安装于机架上。内侧轮与外侧轮均采用胶轮。机架上表面设有盖板,盖板在内侧轮与外侧轮处开槽使内侧轮与外侧轮部分露出并转动。机架在盖板的两侧还设有尼龙条挡板。The outside wheel diameter is 10% larger than the inside wheel diameter. A tensioning wheel is also provided between two sets of adjacent wheels on the frame, and the tensioning wheel is fixed on the frame through bearings. The power source is a drive motor. A reducer is connected to the output end of the drive motor. The reducer is connected to the inner wheel through a timing belt. The drive motor and the reducer are fixed on the frame. Both the inner and outer wheels are rubber wheels. The upper surface of the frame is provided with a cover plate, and the cover plate is slotted at the inner wheel and the outer wheel so that the inner wheel and the outer wheel are partially exposed and rotated. The frame is also provided with nylon strip baffles on both sides of the cover plate.
本申请与现有技术相比,具有以下有益效果:Compared with the prior art, this application has the following beneficial effects:
1、本申请能实现机场行李的高速输送以及分拣,对整个系统进行重新布局,并且对于系统内输送部件及倾翻部件结构进行了调整,所以整个系统输送行李的速度最高可达10m/s,并且系统中的行李分拣部分在倾翻时的稳定性得到提高,整个系统能在行李保持高速传输的前提下,保证行李输送和倾翻的的安全、稳定。1. This application can realize the high-speed transportation and sorting of baggage at the airport, re-arrange the entire system, and adjust the structure of the conveying components and tipping components in the system, so the entire system can transport luggage at a speed of up to 10m / s. And the stability of the baggage sorting part in the system during tipping is improved. The entire system can ensure the safety and stability of baggage transportation and tipping under the premise that the baggage is maintained at high speed.
2、行李置放于所述输送板上,通过置于输送板下方的皮带轮组件带动皮带运动,由于皮带置于导向槽中并使得皮带略高于输送板水平面,则可以实现行李在输送板上的输送,同时所述输送板的一端铰接有倾翻驱动连杆,所述倾翻驱动连杆在倾翻驱动电缸的驱动控制下可以实现对输送板倾角的控制,由于倾翻驱动电缸由电机和滚珠丝杆的动力输送,则实现倾翻驱动连杆运动时具有稳定的运动状态,同时支撑着整个输送板倾斜时的状态,由此实现使得装有行李的输送板在倾翻时稳定可靠。2. The luggage is placed on the conveyor plate, and the belt is driven by the pulley assembly placed below the conveyor plate. Since the belt is placed in the guide groove and the belt is slightly higher than the level of the conveyor plate, the luggage can be realized on the conveyor plate At the same time, one end of the conveying plate is hinged with a tilting driving link. The tilting driving link can control the tilting angle of the conveying plate under the driving control of the tilting driving electric cylinder. Powered by a motor and a ball screw, it achieves a stable state of motion when the tilting driving link moves, and at the same time supports the state when the entire conveying plate is tilted, thereby realizing that the conveying plate with luggage is tilted. Stable and reliable.
3、本申请的行李高速输送托盘能够在转弯处以及上/下坡处高速传输,并且避免发生损坏行李、行李与行李高速输送托盘分离、或者导致行李须跟标准航空公司行李托盘分离的情况;当行李高速输送及分拣系统发生供电故障的情况下,行李高速输送托盘能够自启动,且在不需要人员辅助的情况下在行李高速输送及分拣系统的轨道/输送机上获得动力驱动的运动。且托盘有侧面导向轮,在输送过程中可以纠偏,并且减小托盘与侧护板的摩擦及撞击噪音;底部更加耐磨,能够适应长时间在高速下运行;在分拣设备上托盘不会存在倾覆甚至 脱离轨道的风险。3. The high-speed baggage transfer tray of this application can be transported at high speeds at turns and up / down slopes, and to avoid damage to the baggage, separation of the baggage from the high-speed baggage tray, or the separation of baggage from the standard airline baggage tray; In the case of a power failure of the high-speed luggage conveying and sorting system, the high-speed luggage conveying tray can be self-starting and obtain power-driven movement on the track / conveyor of the high-speed luggage conveying and sorting system without the assistance of personnel. . And the tray has side guide wheels, which can correct the deviation during the conveying process, and reduce the friction and impact noise between the tray and the side guard; the bottom is more wear-resistant and can adapt to long-term running at high speed; the tray will not be on the sorting equipment. There is a risk of overturning or even getting off track.
4、本申请的条状凸起能够增强托盘上表面的摩擦力,在上托盘和下托盘中设置的多根加强筋能够使得上托盘和下托盘的整体强度。多段弧面形成了倾角结构,能够避免防止行李飞出托盘。托盘的四周均设置有倾角和倒角,这是因为轨道是是采用分段式连接的,段与段之间存在着缝隙或者是错层高差,倾角或者倒角的设置能够避免相连的托盘互相影响,使得托盘的输送更加流畅。侧面导向轮保证运行过程中不卡滞,增加与轨道侧盖板配合结构,尤其是高速输送段,这样及时在托盘出现卡滞后也不能飞出输送轨道。堆叠槽口与堆叠凸起方便托盘在堆叠时的取、放更加方便。搬运槽口的设置便于用搬运设备或者人工搬运托盘。4. The strip-shaped protrusions of the present application can enhance the friction of the upper surface of the tray, and the plurality of reinforcing ribs provided in the upper tray and the lower tray can make the overall strength of the upper tray and the lower tray. The multiple curved surfaces form an inclination structure to prevent luggage from flying out of the tray. The inclination and chamfer are set around the pallet. This is because the tracks are connected in sections. There is a gap between the segments or the height difference between the segments. The inclination or chamfer can avoid the connected pallets. The mutual influence makes the conveying of the pallet more smooth. The side guide wheels ensure that there is no jamming during the operation, and the matching structure with the side cover of the track is increased, especially in the high-speed conveying section, so that the pallet cannot fly out of the conveying track even if the pallet is stuck in time. Stacking notches and stacking protrusions make it easier to take and place trays during stacking. The setting of the transport slot is convenient for transporting the pallet by transport equipment or manually.
5、本申请中快速拆装的托轮装置方案一的优点在于通过设置可拆卸的托轮轴组件,轮轴胀套在穿插如轴承过程中,轮轴胀套端部收紧,然后轮轴胀套的中部与轴承在尺寸上是小过盈量配合,轴承内圈靠近托轮边缘一侧与轮轴胀套的倾斜面相接触,加强了轮轴胀套与轴承的贴紧度;另外,涨紧塞一端卡入轮轴胀套中并产生膨胀,一方面加强了涨紧塞与轮轴胀套之间的紧密度,另一方面涨紧塞使轮轴胀套与轴承之间的紧密度进一步提升,这样保证了托轮在运行过程中稳定性更好。5. The advantage of the quick disassembly and assembly of the idler device in the present application is that by providing a removable idler shaft assembly, the axle expansion sleeve is tightened in the process of being inserted into a bearing, the end of the axle expansion sleeve is tightened, and then the middle of the axle expansion sleeve is tightened. It has a small interference with the bearing in terms of size. The side of the bearing's inner ring near the edge of the supporting roller is in contact with the inclined surface of the axle expansion sleeve, which enhances the closeness between the axle expansion sleeve and the bearing. The expansion of the axle expansion sleeve produces expansion, on the one hand, it strengthens the tightness between the expansion plug and the axle expansion sleeve, and on the other hand, the tightening plug further improves the tightness between the axle expansion sleeve and the bearing, thus ensuring the supporting wheel. Better stability during operation.
6、本申请中快速拆装的托轮装置方案二的优点在于通过弹簧向内拉动第一止位爪和第二止位爪,使胀套两端的两个轮轴向内施加压力,轮轴上的斜面对胀套的楔面施加两个力,一个是对胀套向内的水平压力,一个是胀套垂直向外的压力,轮轴的斜面将顶紧并撑开胀套,一方面使两个轮轴向内水平夹紧胀套,另一方面垂直向外顶紧固定胀套,从而固定胀套和轮轴,起到紧固的作用,保证托轮能牢固保持在设计位置,安静平稳的运转,当松开时,第二止位爪脱离弹簧,向内的压力消失,使轮轴与胀套发生松懈,快速的取下轮轴,保证方便装拆,对部件进行更换,当有部件损坏时,能够快速的进行更换,方便维护,缩短维修时间,输送线上有成百上千的托轮组都需要更换时,装卸快速简单,保证输送设备尽快恢复运行,同时可以使托轮与同步带之间做相对纯滚动,因此托轮组能降低系统的摩擦力,从而降低系统的能耗,保护关键部件不受磨损,延长设备使用寿命。6. The second advantage of the quick disassembly and assembly of the supporting roller device in this application is that the first and second stoppers are pulled inwardly by the spring, so that the two wheels at both ends of the expansion sleeve exert axial pressure inward. The oblique surface applies two forces to the wedge surface of the expansion sleeve, one is the horizontal pressure of the expansion sleeve inward, and the other is the pressure of the expansion sleeve vertically outward. The inclined surface of the wheel shaft will be tightened and open the expansion sleeve. The axial direction of the wheel clamps the expansion sleeve horizontally inward, and on the other hand, tightens the expansion sleeve vertically outwards, so as to fix the expansion sleeve and the axle, which plays a role of fastening, ensuring that the supporting wheel can be firmly maintained in the design position, and runs quietly and smoothly. When released, the second stopper is released from the spring, and the inward pressure disappears, causing the axle and the expansion sleeve to slacken. Quickly remove the axle to ensure easy assembly and disassembly, and replace parts. Quick replacement, convenient maintenance, shortening the repair time. When hundreds or thousands of supporting rollers on the conveyor line need to be replaced, the loading and unloading is fast and simple, ensuring that the conveying equipment resumes operation as soon as possible, and at the same time, the distance between the supporting rollers and the timing belt can be changed. Make a photo For pure rolling, the supporting roller group can reduce the friction of the system, thereby reducing the energy consumption of the system, protecting key components from abrasion, and prolonging the service life of the equipment.
7、本申请中的快速分流输送装置包括输送主线和输送支线,所述输送支线以并联形式设置在输送主线上且与输送主线呈一定夹角,所述输送主线包括主机架,所述输送支线包括副机架,主机架和副机架的交接处设有用于将物品从输送主线引导至输送支线上的顶升转向机构。通过上述结构,主机架下方的顶升转向机构能够引导输送主线上运输的物品高速高效地转向输送支线上运输,从而达到物品分流的目的。具有结构简单,运输平稳,分流效率高等优点。主机架下方的顶升转向机构设置轮毂电机,副机架上设置电动直滚筒,二者相互 配合,区别于现有技术中的转向不可控的无动力导向辊,能够给高速运输中的物料提供更大的转向力,从而提高物料成功转向的几率,进而提高物料运输的效率,实用性强,能够满足实际工作中的需要。7. The rapid diversion conveying device in the present application includes a conveying main line and a conveying branch line. The conveying branch line is arranged in parallel on the conveying main line and forms a certain angle with the conveying main line. The conveying main line includes a main frame and the conveying branch line. Including the sub-frame, the junction of the main frame and the sub-frame is provided with a jacking steering mechanism for guiding articles from the main conveying line to the conveying branch line. Through the above structure, the jacking steering mechanism under the main frame can guide the goods transported on the main conveying line to the high-speed and efficient transfer to the transport branch line, so as to achieve the purpose of distributing articles. It has the advantages of simple structure, stable transportation, and high diversion efficiency. The jacking steering mechanism below the main frame is provided with a hub motor, and the auxiliary frame is provided with an electric straight roller. The two cooperate with each other, which is different from the uncontrollable steering powerless guide roller in the prior art, which can provide materials for high-speed transportation. Greater steering force, thus increasing the probability of successful material turning, thereby improving the efficiency of material transportation, strong practicability, and meeting the needs of practical work.
8、本申请中快速合流输送装置主机架与副机架上的电动滚筒驱动货物高速输送,输送支线上高速运行的货物及托盘通过副机架上安装的锥度电动滚筒引导至输送主线,从而到达输送支线与输送主线进行汇合的目的。其具有结构简单,合流速度快的特点,解决了现有合流输送设备结构复杂,合流效率低的问题。便于达到货物快速转向的效果,从而更迅速的引导货物至主机架汇合。能够辅助锥度滚筒进行货物的导向。能够辅助电动滚筒进行货物的输送。挡板和导条能够避免货物掉落,同时也能对货物的输送方向进行引导。8. In the present application, the fast-merge conveying device is driven by electric drums on the main frame and the sub-frame to drive the goods at high speed. The goods and pallets running at high speed on the transport branch line are guided to the main transmission line by the tapered electric roller installed on the sub-frame, thereby reaching The purpose of converging the conveying branch line and the conveying main line. The utility model has the characteristics of simple structure and fast merging speed, and solves the problems of complicated structure and low merging efficiency of the existing merging and conveying equipment. It is easy to achieve the effect of fast turning of the goods, so as to guide the goods to the main frame more quickly. Can assist the taper roller to guide the goods. It can assist the electric drum to convey goods. Baffles and guides can prevent the cargo from falling, and can also guide the direction of the cargo.
9、托盘的长度为L,所述托轮的间距为X,本申请的直轨道通过高精度的配合安装,行李任意放在托盘里,使托盘运行时底部的所有托轮受力均衡,运行稳定,零件耗损慢,提高了设备的寿命,降低了制作成本,由于运行平稳,产生的噪音小,同时通过托轮A和托轮B交叉设置,使托轮在托盘下的接触点交叉支撑,平稳性好,不会因为受力不均发生倾斜,支撑点布局交错,可以减少托轮数量情况下,保证整体支撑不降低,一方面减少托轮数量,降低成本和施工量,更重要的是使得托盘运行更平稳,增加设备寿命,提高行李输送可靠性。通过行李重量、托盘、托盘的长度以及托轮的间距直接的配合,针对相应重量的行李,有足够数量的托轮支撑托盘底部,增加设备运行的平稳性,减少零件的损耗,降低成本。通过螺栓固定,便于拆卸和运输。通过电机提供动力带动滚轮,使设备运行起来,平稳性好。9. The length of the pallet is L, and the distance between the pallets is X. The straight track of this application is installed with high-precision cooperation. The luggage is placed in the pallet at will, so that all the pallets at the bottom of the pallet are balanced and operated. It is stable, the parts are consumed slowly, the life of the equipment is increased, and the production cost is reduced. Due to the stable operation, the noise is small. At the same time, the supporting points of the supporting wheels under the tray are cross-supported by the cross-setting of the supporting wheels A and B. Good stability, no tilt due to uneven force, staggered support point layout, can reduce the number of supporting rollers to ensure that the overall support is not reduced. On the one hand, reducing the number of supporting rollers, reducing costs and construction volume, and more importantly, Make the pallet run more smoothly, increase the equipment life, and improve the reliability of luggage transportation. Through the direct cooperation of the weight of the luggage, the length of the pallet, and the distance between the pallets, for a corresponding weight of luggage, there are a sufficient number of pallets to support the bottom of the pallet, which increases the smoothness of equipment operation, reduces the loss of parts, and reduces costs. Bolted for easy disassembly and transportation. The rollers are powered by the motor to make the equipment run smoothly.
10、本申请的转弯输送机通过设置多组内侧轮、外侧轮、相邻轮由连接轴贯穿连接,很好的保证了内侧轮与外侧轮的转动情况保持一致;另外设置外侧轮轮径大于内侧轮轮径,托盘放置在外侧轮和内侧轮上运行的过程中,由于内侧轮和外侧轮同轴运转,内侧轮转动一圈所带动托盘内侧运行的距离小于外侧轮转动一圈所带动托盘外侧所运行的距离,因此更好的实现了托盘的转弯,避免了托盘内外侧运行不协调而跑偏情况的发生。本申请整体结构性更好,托盘可高速且平稳运行,大大提升了托盘输送的运行效率。10. The turning conveyor of the present application is provided with a plurality of sets of inner wheels, outer wheels, and adjacent wheels penetratingly connected by a connecting shaft, which ensures that the rotation of the inner wheels and the outer wheels is consistent; in addition, the outer wheel diameter is greater than Inner wheel diameter. During the process of placing the tray on the outer wheel and the inner wheel, the inner wheel and outer wheel run coaxially. The inner wheel rotates one turn to make the inner distance of the tray smaller than the outer wheel to make one turn. The distance traveled on the outside, so that the turning of the tray is better achieved, and the occurrence of deviations due to the uncoordinated running of the inside and outside of the tray is avoided. The overall structure of the application is better, and the tray can run at high speed and smoothly, which greatly improves the operation efficiency of the tray conveyance.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present application.
图2是本申请分拣设备整体结构示意图。FIG. 2 is a schematic diagram of the overall structure of a sorting device of the present application.
图3是本申请倾翻支撑底座结构示意图。FIG. 3 is a schematic structural diagram of a tilt support base of the present application.
图4是本申请倾翻驱动连杆结构示意图。FIG. 4 is a schematic structural diagram of a tilting driving link of the present application.
图5是本申请倾翻驱动电缸内部结构示意图。FIG. 5 is a schematic diagram of the internal structure of the tilt drive electric cylinder of the present application.
图6是本申请倾翻机构整个动作的时序图。FIG. 6 is a timing chart of the entire operation of the tilting mechanism of the present application.
图7为本申请行李高速输送托盘的结构示意图。FIG. 7 is a schematic structural diagram of a high-speed luggage transfer tray of the present application.
图8为本申请行李高速输送托盘左面视图。FIG. 8 is a left side view of the luggage high-speed transportation tray of the present application.
图9为本申请行李高速输送托盘俯视图。FIG. 9 is a top view of the luggage high-speed transportation tray of the present application.
图10为本申请行李高速输送托盘仰视图。FIG. 10 is a bottom view of the luggage high-speed transport tray of the present application.
图11为本申请行李高速输送托盘前端视图。FIG. 11 is a front view of the high-speed luggage transfer tray of the present application.
图12为本申请行李高速输送托盘爆炸图。FIG. 12 is an exploded view of a high-speed luggage transfer tray of the present application.
图13为本申请行李高速输送托盘的上托盘设置有条状凸起的结构示意图。FIG. 13 is a schematic structural diagram of a bar-shaped protrusion provided on the upper tray of the high-speed luggage transfer tray of the present application.
图14是本申请的快速拆装的托轮装置方案一整体结构装配示意图。FIG. 14 is a schematic diagram of the overall structure and assembly of the quick dismounting roller device scheme of the present application.
图15是本申请快速拆装的托轮装置方案一中轮轴胀套的结构示意图。FIG. 15 is a schematic structural diagram of a middle-wheel axle expansion sleeve of the first quick-disassembly and assembly method of the supporting roller device of the present application.
图16是本申请快速拆装的托轮装置方案一中涨紧塞的结构示意图。FIG. 16 is a schematic structural diagram of a tightening plug in the first solution of a quick-disassembly and loading roller device of the present application.
图17为本申请的快速拆装的托轮装置方案二结构示意图。FIG. 17 is a schematic structural diagram of the second solution of the quick disassembly and assembly of the idler device.
图18为本申请的快速拆装的托轮装置方案二中组件的结构示意图。FIG. 18 is a schematic structural diagram of components in the second solution of the quick dismounting roller device of the present application.
图19为本申请的快速拆装的托轮装置方案二的剖面结构示意图。FIG. 19 is a schematic cross-sectional structure diagram of the second solution of the quick dismounting roller device of the present application.
图20为本申请的快速拆装的托轮装置方案二的立体结构示意图。FIG. 20 is a schematic perspective view of the second embodiment of the second embodiment of the quick dismounting roller device.
图21为本申请快速分流输送装置的结构俯视图。FIG. 21 is a top view of the structure of the rapid diversion conveying device of the present application.
图22为本申请快速分流输送装置的侧视图。FIG. 22 is a side view of the rapid diversion conveying device of the present application.
图23为本申请快速分流输送装置的正视图。FIG. 23 is a front view of the rapid diversion conveying device of the present application.
图24为本申请快速合流输送装置的俯视图。FIG. 24 is a top view of the rapid confluence conveying device of the present application.
图25为本申请快速合流输送装置的主视图。FIG. 25 is a front view of the rapid confluence conveying device of the present application.
图26为本申请快速合流输送装置的侧视图。FIG. 26 is a side view of the rapid confluence conveying device of the present application.
图27为本申请直轨道结构示意图。FIG. 27 is a schematic diagram of a straight track structure of the present application.
图28为本申请直轨道的立体示意图。FIG. 28 is a schematic perspective view of a straight track of the present application.
图29为图27中Ⅰ处的结构示意图。FIG. 29 is a schematic structural view at I in FIG. 27.
图30是本申请的转弯输送机的结构示意图。FIG. 30 is a schematic structural diagram of a turning conveyor of the present application.
图31是本申请的转弯输送机的A-A剖面结构示意图。Fig. 31 is a schematic cross-sectional structure view taken along the line A-A of the turning conveyor of the present application.
附图中:1-行李高速输送托盘,2-动态分拣设备,3-直轨道,4-转弯输送机,5-快速分流输送装置,6-快速合流输送装置。In the drawings: 1-high-speed baggage conveying tray, 2-dynamic sorting equipment, 3-straight rail, 4-turn conveyor, 5-rapid diverting conveying device, 6-rapid confluent conveying device.
101-上层倾翻机构、102-倾翻支撑底座、103-输送板、104-皮带轮组件、105-导向槽、 106-皮带、107-倾翻驱动连杆、108-倾翻驱动电缸、109-驱动滑块、110-第一导向槽、111-第二导向槽、112-倾翻支撑轴、113-三角固定座、114-法兰、115-支撑板、116-铰接组件、117-连杆连接器、118-球接头、119-球接头主轴、120-球接头轴托、121-机壳、122-驱动电机、123-丝杆、124-直线导轨、126-轨迹槽。101-upper tilt mechanism, 102-tilt support base, 103-conveyor plate, 104-pulley assembly, 105-guide groove, 106-belt, 107-tilt drive link, 108-tilt drive electric cylinder, 109 -Drive slider, 110-first guide groove, 111-second guide groove, 112-tilt support shaft, 113-triangular mount, 114-flange, 115-support plate, 116-hinge assembly, 117-connector Rod connector, 118-ball joint, 119-ball joint spindle, 120-ball joint shaft bracket, 121-chassis, 122-drive motor, 123-screw rod, 124-linear guide, 126-track groove.
201-上托盘,202-下托盘,203-挡板;204-内凹弧面,205-导向轮结构,206-堆叠槽口,207-倾角,208-槽口,209-堆叠凸起,210-条状凸起,211-排水孔,212-RFID芯片安装孔,213-RFID芯片。201-up tray, 202-down tray, 203-baffle; 204-inner curved surface, 205-guide wheel structure, 206-stacking notch, 207-inclination, 208-notch, 209-stacking protrusion, 210 -Strip-shaped protrusions, 211-drain hole, 212-RFID chip mounting hole, 213-RFID chip.
301-托轮、302-轴承、303-托轮轴组件、3031-轮轴胀套、30311-第一楔面、30312-凹槽、3032-涨紧塞、30321-第二楔面、30322-凸起、30323-盘口。301-roller, 302-bearing, 303-roller axle assembly, 3031-axle expansion sleeve, 30311-first wedge surface, 30312-groove, 3032-tension plug, 30321-second wedge surface, 30322-projection , 30323-handicap.
401-外支架,402-托轮,403-轴承,404-胀套,405-轮轴,406-弹簧,407-第一止位爪,408-开口,409-楔面,410-斜面,411-缝口,412-第二止位爪。401-outer bracket, 402-supporting wheel, 403-bearing, 404-expanding sleeve, 405-axle, 406-spring, 407-first stop claw, 408-opening, 409-wedge, 410-slope, 411- Seam, 412-second stop claw.
501-主线路单元,50100-主路机架,50101-连接轴,50102-防护栏,502-支线路单元,50200-电动直滚筒,50201-无动力辊筒,503-升降机构单元,50300-升降架,50301-伺服电缸,50302-无动力滚轮,50303-轮毂电机,504-防护区。501-main line unit, 50100-main rack, 50101-connecting shaft, 50102-guard rail, 502-branch line unit, 50200-electric straight roller, 50201-unpowered roller, 503-lifting mechanism unit, 50300- Lifting frame, 50301-servo electric cylinder, 50302-unpowered roller, 50303-hub motor, 504-protection zone.
601-输送主线、602-输送支线、603-主机架、604-副机架、605-电动滚筒、606-锥度电动滚筒、607-无动力锥度滚筒、608-无动力滚筒、609-挡板、610-导条。601-conveying main line, 602-conveying branch line, 603-main frame, 604-sub frame, 605-electric drum, 606-taper electric drum, 607-unpowered taper drum, 608-unpowered drum, 609-baffle, 610-Guide.
701-轨道A,702-轨道B,703-托盘,704-上托轮,705-托轮A,706-托轮B,707-横梁,708-输送带,709-皮带轮,710-旋转轴,711-电机,712-下托轮,713-行李。701-track A, 702-track B, 703-pallet, 704-upper carrier, 705-supporter A, 706-supporter B, 707-transom, 708-conveyor belt, 709-pulley, 710-rotary shaft, 711-motor, 712-lower supporting wheel, 713-luggage.
801-机架,802-动力源,803-减速机,804-内侧轮,805-外侧轮,806-相邻轮,807-张紧轮。801-frame, 802-power source, 803-reducer, 804-inside wheel, 805-outside wheel, 806-adjacent wheel, 807-tensioning wheel.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
机场行李高速输送及分拣系统包括轨道部分、动态分拣设备2和行李高速输送托盘1,所述行李高速输送托盘1在轨道部分上对行李进行输送,所述动态分拣设备2对行李进行高速分拣;所述轨道部分包括直轨道3、转弯输送机4、至少一段的快速分流输送装置5和至少一段的快速合流输送装置6;所述轨道部分上设置有可实现快速拆装的托轮装置。各个轨道可根据实际需求进行组合拼接。The airport high-speed baggage conveying and sorting system includes a track part, a dynamic sorting device 2 and a baggage high-speed conveying tray 1 for conveying baggage on the track part. The dynamic sorting device 2 carries out luggage High-speed sorting; the track part includes a straight track 3, a turning conveyor 4, at least one section of the rapid diversion conveying device 5, and at least one section of the rapid confluence conveying device 6; the track part is provided with a bracket capable of rapid disassembly and assembly.轮 装置。 Wheel device. Each track can be combined and stitched according to actual needs.
动态分拣设备2包括上层倾翻机构101、与上层倾翻机构101的底部铰接的倾翻支撑 底座102,所述上层倾翻机构101包括输送板103、置于输送板103下方的皮带轮组件104,所述输送板103沿宽度方向上设置有导向槽105,皮带轮组件104的皮带106至少部分置于导向槽内,且位于导向槽内105的皮带106的工作面高于输送板103的工作面,所述输送板103的一端铰接有倾翻驱动连杆107,所述倾翻驱动连杆107的下方设置有倾翻驱动电缸108,所述倾翻驱动电缸108与倾翻支撑底座102固定连接,所述倾翻驱动连杆107的另一端与倾翻驱动电缸108中的驱动滑块109铰接;行李置放于所述输送板103上,通过置于输送板103下方的皮带轮组件104带动皮6运动,由于皮带106置于导向槽105中并使得皮带106略高于输送板103水平面,则可以实现行李在输送板103上的输送,同时所述输送板103的一端铰接有倾翻驱动连杆107,所述倾翻驱动连杆107在倾翻驱动电缸108的驱动控制下可以实现对输送板103倾角的控制,由于倾翻驱动电缸108由驱动电机122和丝杆123的动力输送,则实现倾翻驱动连杆107运动时具有稳定的运动状态,同时支撑着整个输送板103倾斜时的状态,由此实现使得装有行李的输送板103在倾翻时稳定可靠。The dynamic sorting device 2 includes an upper tilting mechanism 101 and a tilting support base 102 hinged to the bottom of the upper tilting mechanism 101. The upper tilting mechanism 101 includes a conveying plate 103 and a pulley assembly 104 disposed below the conveying plate 103. The conveying plate 103 is provided with a guide groove 105 in the width direction. The belt 106 of the pulley assembly 104 is at least partially placed in the guide groove. The working surface of the belt 106 in the guide groove 105 is higher than the working surface of the conveying plate 103. A tilting drive link 107 is hinged to one end of the conveying plate 103, and a tilting drive electric cylinder 108 is disposed below the tilting drive link 107. The tilting drive electric cylinder 108 and the tilting support base 102 Fixedly connected, the other end of the tipping drive link 107 is hinged with the driving slider 109 in the tipping drive electric cylinder 108; luggage is placed on the conveying plate 103 through a pulley assembly placed below the conveying plate 103 104 drives the leather 6 to move. Because the belt 106 is placed in the guide groove 105 and the belt 106 is slightly higher than the horizontal level of the conveying plate 103, the luggage can be conveyed on the conveying plate 103. At the same time, one end of the conveying plate 103 is hinged and tilted. turn Under the driving control of the tilting driving electric cylinder 108, the tilting driving link 107 can realize the control of the tilting angle of the conveying plate 103. Since the tilting driving electric cylinder 108 is driven by the driving motor 122 and the screw 123, For power transmission, the tipping drive link 107 has a stable motion state when it moves, and at the same time supports the state when the entire conveying plate 103 is inclined, thereby realizing that the conveying plate 103 with luggage is stable and reliable when it is overturned.
作为优选,所述导向槽105包括第一导向槽110、第二导向槽111,所述第一导向槽110、第二导向槽111沿输送板103宽度方向的中心轴对称设置;对称设置的第一导向槽110、第二导向槽111有利于行李在输送时的受力均匀,则实现较好的平稳输送。Preferably, the guide groove 105 includes a first guide groove 110 and a second guide groove 111, and the first guide groove 110 and the second guide groove 111 are symmetrically disposed along a central axis of the width direction of the conveying plate 103; A guide groove 110 and a second guide groove 111 are beneficial to the uniform load force of the luggage during transportation, and achieve better and smooth transportation.
作为优选,所述倾翻支撑底座102包括设置在上端的倾翻支撑轴112、设置在侧端的三角固定座113,所述倾翻支撑轴112的两端沿倾翻支撑底座102的长度方向与倾翻支撑底座102铰接,所述倾翻支撑轴112的端部均固定设置有法兰114,所述输送板103的下方设置有支撑板115,所述支撑板115沿输送板103长度方向的侧面连接,所述支撑板115的中部与所述法兰114固定连接;所述三角固定座113的另一端与倾翻驱动电缸108固定连接;同时所述三角固定座113的另一端与倾翻驱动电缸108固定连接,保障受力组件倾翻驱动电缸108倾翻驱动电缸108整体的稳定性。Preferably, the tipping support base 102 includes a tipping support shaft 112 provided at an upper end and a triangular fixing base 113 provided at a side end. Both ends of the tipping support shaft 112 are along the length direction of the tipping support base 102 and The tilting support base 102 is hinged. The ends of the tilting support shaft 112 are fixedly provided with a flange 114. A support plate 115 is provided below the conveying plate 103. The support plate 115 extends along the length of the conveying plate 103. Side connection, the middle of the support plate 115 is fixedly connected to the flange 114; the other end of the triangular fixing base 113 is fixedly connected to the tilt drive electric cylinder 108; and the other end of the triangular fixing base 113 is tilted The flip driving electric cylinder 108 is fixedly connected to ensure the overall stability of the force-receiving component tilt driving electric cylinder 108.
作为优选,所述倾翻驱动连杆107上端铰接有铰接组件116,铰接组件116的另一端与所述输送板103的一端铰接;所述铰接组件116包括与倾翻驱动连杆107铰接的连杆连接器117、与连杆连接器117另一端固定连接的球接头118,所述球接头118的上端连接有球接头主轴119,所述球接头主轴119的两端均设置有球接头轴托120,所述球接头轴托120与输送板103的一端铰接;通过铰接组件116的设置使得倾翻驱动连杆107与输送板103的铰接具有更好的自由度和稳定性。Preferably, an upper end of the tilt drive link 107 is hinged with a hinge assembly 116, and the other end of the hinge assembly 116 is hinged with one end of the conveying plate 103; the hinge assembly 116 includes a hinged connection with the tilt drive link 107. A rod connector 117 and a ball joint 118 fixedly connected to the other end of the link connector 117. A ball joint main shaft 119 is connected to an upper end of the ball joint 118, and ball joint shafts are provided at both ends of the ball joint main shaft 119. 120, the ball joint shaft holder 120 is hinged to one end of the conveying plate 103; the hinge assembly 116 is provided to make the hinge of the tilting driving link 107 and the conveying plate 103 have better freedom and stability.
作为优选,所述倾翻驱动电缸108包括机壳121、置于机壳121下方的驱动电机122,所述机壳121内设置有丝杆123、直线导轨124,所述丝杆123通过螺纹内套于驱动滑 块109,丝杆123的一端与驱动电机122的输出轴连接,所述直线导轨124的两端固定于机壳121内壁,所述直线导轨124中的滑轨与驱动滑块109固定连接,所述机壳121沿机壳121长度方向开设有轨迹槽126,所述倾翻驱动连杆107的另一端通过轨迹槽126与驱动滑块109固定连接;倾翻驱动电缸108中通过电机对丝杆123的控制从而实现丝杆123带动驱动滑块109沿机壳121长度方向的运动,由于丝杆123的稳固卡死性能,从而实现倾翻驱动连杆107在驱动输送板103在倾斜时的稳定性。Preferably, the tilt driving electric cylinder 108 includes a casing 121 and a driving motor 122 disposed below the casing 121. A screw rod 123 and a linear guide 124 are provided in the casing 121, and the screw rod 123 is threaded. It is sleeved on the driving slider 109, one end of the screw 123 is connected to the output shaft of the driving motor 122, two ends of the linear guide 124 are fixed to the inner wall of the casing 121, and the slide rail and the driving slider in the linear guide 124 109 is fixedly connected, the casing 121 is provided with a track groove 126 along the length of the casing 121, and the other end of the tilting driving link 107 is fixedly connected to the driving slider 109 through the track groove 126; the tilting driving electric cylinder 108 During the control of the screw 123 by the motor, the screw 123 drives the drive slider 109 to move along the length of the casing 121. Due to the stable locking performance of the screw 123, the tilting drive link 107 is driven to drive the conveying plate. 103 stability when tilted.
所述动态分拣设备2的快速卸载行李的系统,包括行李数据库,RFID读码模块,监控模块,管理模块,通讯模块,入口控制模块,多伺服电机协调控制模块,输送控制模块,故障处理模块。The system for quickly unloading luggage of the dynamic sorting device 2 includes a luggage database, an RFID code reading module, a monitoring module, a management module, a communication module, an entrance control module, a multi-servo motor coordinated control module, a transport control module, and a fault processing module. .
(1)行李数据库包含行李目的地信息,路径信息,路由信息等内容,主要是为该控制系统执行控制任务提供数据支持。(1) The baggage database contains contents such as baggage destination information, route information, and routing information. It mainly provides data support for the control system to perform control tasks.
(2)RFID读码模块用于托盘信息的自动识别,并与数据库联通实现任务分配。(2) The RFID code reading module is used for the automatic identification of pallet information, and implements task allocation by communicating with the database.
(3)监控模块运行监控程序时间对整个控制过程的监视和控制。(3) The monitoring module runs the monitoring program to monitor and control the entire control process.
(4)管理模块运行管理程序,实现对整个系统的管理。(4) The management module runs a management program to achieve management of the entire system.
(5)入口控制模块对整个系统的输入端进行控制,保证系统入口供应的连续与稳定。(5) The entrance control module controls the input end of the entire system to ensure the continuous and stable supply of the entrance to the system.
(6)多伺服电机协调控制模块实现所有倾翻机构的联动控制,监控和故障诊断等内容,为本系统核心模块。(6) The multi-servo motor coordinated control module realizes the linkage control, monitoring and fault diagnosis of all tilting mechanisms, which is the core module of the system.
(7)输送控制模块提供系统内部行李输送速度的稳定。(7) The transportation control module provides stability of the luggage transportation speed inside the system.
(8)故障处理模块实现系统在故障模式下的自诊断和恢复。(8) The fault processing module realizes the self-diagnosis and recovery of the system in the fault mode.
所述动态分拣设备2的快速卸载行李的方法,包括以下步骤:The method for quickly unloading luggage in the dynamic sorting device 2 includes the following steps:
(1)系统上电自检与复位,系统上电之后整个系统进行自检,确保各模块,各机构的正常、可用,并将各倾翻单元复位到水平位置并校正位置数据,同时输送模块开始工作,将速度控制在预定水平;(1) Power-on self-test and reset of the system. After the system is powered on, the entire system performs a self-test to ensure that the modules and institutions are normal and available. Reset the tilting units to a horizontal position and correct the position data. Start work and control the speed at a predetermined level;
(2)入口控制模块工作,当有行李达到系统入口时,首先对行李运载托盘进行RFID标签识别,与数据库进行内容交换,由管理模块发出最终的控制信号,对行李的处理方式有两种,一是不进行卸载,二是进行卸载;A201、对不进行卸载的行李由输送模块直接控制通过系统,A202、对需要进行卸载的行李由输送模块进行输送,由多伺服电机控制模块按照序列进行卸载控制;(2) The entrance control module works. When baggage reaches the system entrance, it first performs RFID tag identification on the baggage carrying tray and exchanges content with the database. The management module sends out the final control signal. There are two ways to handle the baggage. The first is not to unload, and the second is to unload; A201, the baggage that is not unloaded is directly controlled by the conveyor module, and A202, the baggage that needs to be unloaded is transferred by the conveyor module, and the multi-servo motor control module performs the sequence Offload control
(3)第一件行李进入系统后,入口控制模块实时对后续行李进入情况进行监控,在预定的 时间内将第二件行李送入系统;(3) After the first baggage enters the system, the entrance control module monitors the subsequent baggage entry in real time and sends the second baggage into the system within a predetermined time;
(4)后续输送模块和多伺服电机控制模块协同工作,实现行李连续稳定高效率的卸载。(4) The subsequent conveyance module and multi-servo motor control module work together to achieve continuous, stable and efficient unloading of luggage.
图中
Figure PCTCN2019106566-appb-000001
表示托盘,倾翻单元状态见图中说明。横轴为1~10号共计10个倾翻机构单元,输送方向从1至10;纵轴为动作过程的时序,序号每增加1表示托盘向前移动了一个倾翻单元宽度的距离;本卸载系统的10个单元,宽度一致,为L1,单元之间间隙很小,可忽略不计。传感器安装位置距离单元末端距离为L4。输送模块输送速度稳定为V1,行李运载容器长度为L2,容器与容器间的间距为L3。卸载机构倾翻动作时间为T1,回程时间为T2。效率为P。则有如下关系:(2×L1)/V1>T1;L3/V1>((2×L1)/V1+T2);P=3600×V1/(L2+L3)其中L1,L2在机械设计时已经固定。L4=3×L1-L2。T1,T2为伺服电机在额定范围内的稳定工作能力,通过调试可以确定一个范围。整个行程时间为400ms左右,包含加速时间100ms,最大速运行时间200ms,减速时间100ms左右。为此系统需要根据效率选取合适的V1和L3以达到最大能力的同时保证系统的可工作性和稳定性。同时根据系统需要,在控制过程中会动态的调整V1和L3。
In the picture
Figure PCTCN2019106566-appb-000001
Indicates the pallet, and the state of the tipping unit is illustrated in the figure. The horizontal axis is 1 to 10, a total of 10 tilting mechanism units, and the conveying direction is from 1 to 10. The vertical axis is the sequence of the action process. Each increase of 1 in the serial number indicates that the tray has moved forward a distance of the width of the tilting unit. The 10 units of the system have the same width, L1, and the gap between the units is small and can be ignored. The distance between the sensor installation position and the end of the unit is L4. The conveying module's conveying speed is stable at V1, the length of the luggage carrying container is L2, and the distance between the containers is L3. The dumping action time of the unloading mechanism is T1 and the return time is T2. The efficiency is P. Then there is the following relationship: (2 × L1) / V1>T1; L3 / V1> ((2 × L1) / V1 + T2); P = 3600 × V1 / (L2 + L3) where L1 and L2 are in mechanical design Already fixed. L4 = 3 × L1-L2. T1 and T2 are the stable working ability of the servo motor in the rated range. A range can be determined through debugging. The entire travel time is about 400ms, including acceleration time of 100ms, maximum speed running time of 200ms, and deceleration time of about 100ms. To this end, the system needs to choose the appropriate V1 and L3 according to the efficiency to achieve the maximum capacity while ensuring the workability and stability of the system. At the same time, according to the needs of the system, V1 and L3 will be adjusted dynamically during the control process.
根据如上选择之后,要求系统的控制响应时间在10个ms之内才能满足要求,在此系统中专用控制软件并对程序进行最大限度的优化以达到控制要求。After selecting according to the above, the control response time of the system is required to meet the requirements within 10 ms. In this system, the control software is dedicated and the program is optimized to maximize the control requirements.
行李高速输送托盘1包括各自独立的上托盘201和下托盘202,所述上托盘201与下托盘202相互卡接相连,所述上托盘201和下托盘202为薄壁中空结构,所述上托盘201的前、后端设置有挡板203;所述上托盘201的上表面设置有防止行李被甩出的内凹弧面204,所述上托盘201和下托盘202的两侧面均设置有多组导向轮结构205,所述上托盘201和下托盘202上均设置有加强筋。The high-speed luggage transfer tray 1 includes an independent upper tray 201 and a lower tray 202, which are snap-connected to each other. The upper tray 201 and the lower tray 202 are thin-walled hollow structures, and the upper tray Front and rear ends of 201 are provided with baffles 203; the upper surface of the upper tray 201 is provided with a concave concave surface 204 to prevent luggage from being thrown out, and both sides of the upper tray 201 and the lower tray 202 are provided with multiple The group of guide wheel structures 205 is provided with reinforcing ribs on the upper tray 201 and the lower tray 202.
所述上托盘201的上表面设置有多根用于增强行李摩擦力的条状凸起210。A plurality of strip-shaped protrusions 210 are provided on the upper surface of the upper tray 201 to enhance the frictional force of the luggage.
所述上托盘201的下表面设置有多根纵横交错的加强筋,所述下托盘202的上表面设置有多根纵横交错的加强筋。The lower surface of the upper tray 201 is provided with a plurality of staggered ribs, and the upper surface of the lower tray 202 is provided with a plurality of staggered ribs.
所述上托盘201的前、后端的挡板203中部上沿设置有堆叠槽口206。A stacking slot 206 is provided on an upper edge of a middle portion of the front and rear baffles 203 of the upper tray 201.
所述内凹弧面204包括多个弧面段,所述多个弧面段相邻并排设置为完整的内凹弧面204。The concave curved surface 204 includes a plurality of curved surface segments, and the plurality of curved surface segments are arranged adjacent to each other to form a complete concave curved surface 204.
所述上托盘201和下托盘202的前端和后端均设置有倾角207,所述上托盘201和下托盘202的侧面两端设置有倾角207。The front and rear ends of the upper tray 201 and the lower tray 202 are each provided with an inclination angle 207, and the sides of the upper tray 201 and the lower tray 202 are provided with an inclination angle 207.
所述下托盘202的前、后两端的底部设置有便于托盘搬运的槽口208。当托盘在输送带轨道上输送时,在设备轨道两侧设置有与槽口208结构配合的内扣钣金组件,实现了托盘 与轨道的内扣配合,保证了托盘不飞出轨道。The bottoms of the front and rear ends of the lower tray 202 are provided with slots 208 for convenient tray transportation. When the pallet is conveyed on the conveyor belt track, internal buckle sheet metal components that are structurally matched with the notch 208 are provided on both sides of the equipment track to achieve the internal buckle cooperation of the pallet and the track, ensuring that the pallet does not fly off the track.
所述下托盘202的前、后两端的中部设置有堆叠凸起209,所述堆叠槽口206与堆叠凸起209的尺寸相匹配。Stacking protrusions 209 are provided in the middle of the front and rear ends of the lower tray 202, and the size of the stacking notches 206 matches the size of the stacking protrusions 209.
所述上托盘201和下托盘202的边缘设置有相互连通且用于排水的排水孔211。The edges of the upper tray 201 and the lower tray 202 are provided with drainage holes 211 communicating with each other and used for drainage.
所述下托盘202底部设置有RFID芯片安装孔212,所述RFID芯片安装孔212安装有RFID芯片213。An RFID chip mounting hole 212 is provided at the bottom of the lower tray 202, and an RFID chip 213 is mounted in the RFID chip mounting hole 212.
行李表面和托盘上表面的摩擦因数为0.25~0.83;托盘下表面与输送皮带上表面的0.5~0.8。The friction coefficient between the luggage surface and the upper surface of the pallet is 0.25 to 0.83; the lower surface of the pallet and the upper surface of the conveyor belt are 0.5 to 0.8.
行李高速输送托盘1能够在转弯处以及上/下坡处高速传输,并且避免发生损坏行李、行李与行李高速输送托盘1分离、或者导致行李须跟标准航空公司行李托盘分离的情况;当行李高速输送及分拣系统发生供电故障的情况下,行李高速输送托盘1能够自启动,且在不需要人员辅助的情况下在行李高速输送及分拣系统的轨道/输送机上获得动力驱动的运动。且托盘有侧面导向轮,在输送过程中可以纠偏,并且减小托盘与侧护板的摩擦及撞击噪音;底部更加耐磨,能够适应长时间在高速下运行;在分拣设备上托盘201不会存在倾覆甚至脱离轨道的风险。The high-speed luggage transfer tray 1 can be transported at high speeds at turns and up / down slopes, and avoids damage to luggage, separation of luggage from the high-speed luggage transfer tray 1, or the separation of luggage from standard airline luggage trays. In the event of a power failure in the conveying and sorting system, the high-speed baggage conveying tray 1 can be self-started and obtain power-driven movement on the rails / conveyors of the high-speed baggage conveying and sorting system without the assistance of personnel. And the tray has side guide wheels, which can correct the deviation during the conveying process, and reduce the friction and impact noise between the tray and the side guard; the bottom is more wear-resistant and can adapt to long-term running at high speed; on the sorting equipment, the tray 201 is not There is a risk of overturning or even getting off track.
本申请的条状凸起210能够增强托盘上表面的摩擦力,在上托盘201和下托盘202中设置的多根加强筋能够使得上托盘201和下托盘202的整体强度。多段弧面形成了倾角207结构,能够避免防止行李飞出托盘。同时还能使行李在分拣过程更加顺畅,减轻行李在分拣过程中收到的冲击力。托盘的四周均设置有倾角207和倒角,这是因为轨道是是采用分段式连接的,段与段之间存在着缝隙或者是错层高差,倾角207或者倒角的设置能够避免相连的托盘互相影响,使得托盘的输送更加流畅。侧面导向轮保证运行过程中不卡滞,增加与轨道侧盖板配合结构,尤其是高速输送段,这样及时在托盘出现卡滞后也不能飞出输送轨道。The strip-shaped protrusion 210 of the present application can enhance the frictional force on the upper surface of the tray, and the plurality of reinforcing ribs provided in the upper tray 201 and the lower tray 202 can make the overall strength of the upper tray 201 and the lower tray 202. The multiple curved surfaces form an inclination 207 structure, which can prevent luggage from flying out of the tray. At the same time, it can make the luggage sorting process smoother and reduce the impact of the luggage during the sorting process. The inclination 207 and chamfer are set around the pallet. This is because the tracks are connected in sections. There is a gap between the sections or the height difference between the sections. The setting of the inclination 207 or the chamfer can avoid connection. The pallets affect each other, which makes the conveying of the pallets more smooth. The side guide wheels ensure that there is no jamming during the operation, and the matching structure with the side cover of the track is increased, especially in the high-speed conveying section, so that the pallet cannot fly out of the conveying track even if the pallet is stuck in time.
堆叠槽口206与堆叠凸起209方便托盘在堆叠时的取和放。同时也能保证堆叠在一起的托盘在运输过程中堆放得更牢固。托盘上表面能够提供合理的摩擦力,行李表面和托盘上表面(置纳面)的摩擦因数为0.25~0.83,能够杜绝行李在转弯、高速输送、上/下坡等过程中与托盘上表面(置纳面)有明显的相对运动趋势甚至是滑动,严重时行李飞出托盘的情况;托盘下表面与输送皮带上表面的0.5~0.8,能够杜绝托盘在转弯、高速输送、上/下坡等过程中与输送皮带上表面有明显的相对运动趋势甚至是滑动;托盘上表面(置纳面)具备较强的抗磨损的能力,避免行李在转弯、高速输送、上/下坡等过程中与托盘的上表面(置纳 面)有明显的相对运动趋势甚至是滑动。每个行李高速输送托盘1都有独有的标示码,此标示码在永久RFID标签上以机器可读的格式存储在行李高速输送托盘1里。RFID标签可在不损坏托盘的情况下进行替换;行李高速输送托盘1托盘底部有排水开口,能够防止托盘内积水。The stacking slot 206 and the stacking protrusion 209 facilitate the taking and placing of the tray during stacking. It can also ensure that pallets stacked together are stacked more firmly during transportation. The upper surface of the pallet can provide reasonable friction. The friction coefficient between the surface of the luggage and the upper surface of the pallet (accommodating surface) is 0.25 to 0.83, which can prevent luggage from contacting the upper surface of the pallet during turning, high-speed transportation, up / downhill, etc. ( (Acceptance surface) has a clear relative movement trend or even slips. In severe cases, luggage flies out of the tray; 0.5 to 0.8 of the lower surface of the tray and the upper surface of the conveyor belt can prevent the tray from turning, high-speed transportation, up / downhill, etc. During the process, there is a clear relative movement trend or even sliding on the upper surface of the conveyor belt; the upper surface (accommodating surface) of the tray has a strong anti-wear ability, which avoids the luggage in the process of turning, high-speed transportation, up / downhill, etc. The upper surface (accommodating surface) of the tray has obvious relative movement tendency and even slips. Each baggage high-speed transfer tray 1 has a unique identification code, which is stored on the permanent RFID tag in a machine-readable format in the baggage high-speed transfer tray 1. The RFID tag can be replaced without damaging the tray; there is a drainage opening at the bottom of the tray for the high-speed luggage delivery tray 1 to prevent water accumulation in the tray.
上托盘201设计成平均厚度约为3~5mm的薄壁中空结构,为了防止应力变形及增加整体强度,中间设置适当的加强筋。同时还有与下托盘202连接的卡接结构。The upper tray 201 is designed as a thin-walled hollow structure with an average thickness of about 3 to 5 mm. In order to prevent stress deformation and increase the overall strength, appropriate reinforcing ribs are set in the middle. At the same time, there is a clip structure connected to the lower tray 202.
托盘在转弯过程中受到离心力的作用,需要用摩擦力和倾角207来提供向心力,防止行李飞出托盘。The pallet is subjected to centrifugal force during the turn, and friction and inclination 207 are required to provide centripetal force to prevent luggage from flying out of the pallet.
现场测试过程中发现,在上下坡轨道运行过程中中行李容易在托盘内沿运行方向滑动,为解决这一问题,除了增加表面摩擦系数,拟采用增加凸起结构,同时这样有利于提高托盘整体强度,防止托盘重载时变形。During the field test, it was found that during the operation of the up and down track, the luggage is easy to slide in the tray in the running direction. In order to solve this problem, in addition to increasing the surface friction coefficient, it is proposed to use a raised structure, which will help improve the overall tray. Strength to prevent the tray from deforming under heavy load.
因为轨道是是采用分段式连接的,段与段之间存在着缝隙或者是错层高差,因此托盘需要设置倒角、倾角207。Because the tracks are connected in sections, there are gaps or step height differences between the sections, so the pallet needs to be set with a chamfer and inclination 207.
增加与轨道侧盖板配合结构,尤其是高速输送段,这样及时在托盘出现卡滞后也不能飞出输送轨道。Add a matching structure with the track side cover, especially the high-speed conveying section, so that the pallet cannot fly out of the conveying track even if the pallet jams in time.
快速拆装的托轮装置的方案一:如图14-16,包括托轮301、轴承302以及托轮轴组件303,托轮301设于轴承302外侧端面,托轮轴组件303设于轴承302内侧端面,托轮轴组件303包括轮轴胀套3031、用于卡入轮轴胀套3031并产生膨胀的涨紧塞3032,轮轴胀套3031贯穿轴承302,轮轴胀套3031的由中部往端部倾斜,且轮轴胀套3031中部的直径小于端部的直径,轮轴胀套3031两端的直径与轴承302的内径相同,轮轴胀套3031中部和轴承302在尺寸上是小过盈量的配合;轮轴胀套3031的两端沿轮轴胀套3031的长度方向均匀开设有多个槽,槽的长度与涨紧塞3032长度适配,多个槽将轮轴胀套3031两端分为多段第一楔面30311,每段第一楔面30311均具有柔性,能向内收缩,也能向外胀紧,轮轴胀套3031在贯穿卡入轴承302的过程中,将轮轴胀套3031一端的多段第一楔面30311进行收紧然后对准轴承302横穿过轴承302的内侧端面,当轮轴胀套3031贯穿轴承302之后,多段第一楔面30311自由向外胀开;另外,涨紧塞3032表面倾斜且涨紧塞3032为中空结构,涨紧塞3032一端为盘口30323,盘口30323一端的直径与轴承302的内径相同,涨紧塞3032另一端的的直径与轮轴胀套3031所对应位置的内径相同;涨紧塞3032的两端沿涨紧塞3032的长度方向均匀开设有多个槽,多个槽将涨紧塞3032的两端分为多段第二楔面30321;涨紧塞3032在靠近盘口30323处还设有凸起30322,轮轴胀套3031在靠近轮轴胀套3031两端 位置处设有与凸起30322相适配的凹槽30312,在涨紧塞3032远离盘口30323一端的装配过程中,将涨紧塞3032远离盘口30323一端的多段第二楔面30321收紧并对准轮轴胀套3031,然后将涨紧塞3032卡入轮轴胀套3031的内腔中,当涨紧塞3032的凸起30322卡入轮轴胀套3031的凹槽30312内时,涨紧塞3032的盘口30323与轮轴胀套3031的端面平齐,此时涨紧塞3032一端的多段第二楔面30321胀开使得轮轴胀套3031与轴承302的内侧端面贴紧,涨紧塞3032另一端的多段第二楔面30321胀开使轮轴胀套3031的两端进一步胀开,方便轮轴胀套3031的固定安装。在对该托轮301装置进行拆解时,只需用类似于改刀之类的长条状工具从另外一端的涨紧塞3032空心处插入,然后对准涨紧塞3032内径较小一端端部,便能将涨紧塞3032捅出,然后抽出轮轴胀套3031,这样便实现了上述托轮301装置的拆卸。Solution one of the quick dismounting roller device: as shown in Figure 14-16, including a roller 301, a bearing 302, and a roller shaft assembly 303, the roller 301 is provided on the outer end surface of the bearing 302, and the roller shaft assembly 303 is provided on the inner end surface of the bearing 302 The supporting axle assembly 303 includes an axle expansion sleeve 3031, which is used to engage the axle expansion sleeve 3031 and generate an expansion tension plug 3032. The axle expansion sleeve 3031 penetrates the bearing 302. The axle expansion sleeve 3031 is inclined from the middle to the end, and the axle The diameter of the middle of the expansion sleeve 3031 is smaller than the diameter of the end. The diameter of both ends of the axle expansion sleeve 3031 is the same as the inner diameter of the bearing 302. The middle of the axle expansion sleeve 3031 and the bearing 302 are a small interference fit in size; Multiple ends are uniformly provided with a plurality of grooves along the length direction of the axle expansion sleeve 3031. The length of the grooves is adapted to the length of the expansion plug 3032. The multiple grooves divide the ends of the axle expansion sleeve 3031 into multiple first wedge surfaces 30311. Each section The first wedge surface 30311 is flexible and can be contracted inwardly and outwardly. When the axle expansion sleeve 3031 penetrates into the bearing 302, the first wedge surface 30311 at the end of the axle expansion sleeve 3031 is retracted. Tightly align the bearing 302 across the shaft The inner end surface of the bearing 302, after the axle expansion sleeve 3031 penetrates the bearing 302, a plurality of sections of the first wedge surface 30311 are free to expand outward; in addition, the surface of the tension plug 3032 is inclined and the tension plug 3032 is a hollow structure, and one end of the tension plug 3032 The diameter of the coil 30323 is the same as the inner diameter of the bearing 302. The diameter of the other end of the expansion plug 3032 is the same as the diameter of the corresponding position of the axle expansion sleeve 3031. The two ends of the expansion plug 3032 extend along the expansion plug. 3032 is provided with a plurality of grooves uniformly in the length direction. The plurality of grooves divide the two ends of the tension plug 3032 into a plurality of second wedge surfaces 30321. The tension plug 3032 is also provided with a protrusion 30322 near the opening 30323, and the axle expands. The sleeve 3031 is provided with grooves 30312 matching the protrusions 30322 at both ends of the axle expansion sleeve 3031. During the assembling process of the tension plug 3032 away from the handout 30323, the tension plug 3032 is kept away from the handout 30323. The multi-section second wedge surface 30321 at one end is tightened and aligned with the axle expansion sleeve 3031, and then the tension plug 3032 is inserted into the inner cavity of the axle expansion sleeve 3031. When the projection 30322 of the tension plug 3032 is clicked into the axle expansion sleeve 3031, When the groove 30312 is inside, the plug 30323 and the axle expansion sleeve of the plug 3032 are tightened tightly. The end surface of 3031 is flush. At this time, the multi-stage second wedge surface 30321 at one end of the expansion plug 3032 expands so that the axle expansion sleeve 3031 is in close contact with the inner end surface of the bearing 302. The opening further expands both ends of the axle expansion sleeve 3031 to facilitate the fixed installation of the axle expansion sleeve 3031. When disassembling the supporting roller 301 device, it is only necessary to use a long tool similar to a knife to insert from the hollow of the tensioning plug 3032 at the other end, and then align the end of the tensioning plug 3032 with the smaller inner diameter. Then, the expansion plug 3032 can be pulled out, and then the axle expansion sleeve 3031 is pulled out, so that the disassembly of the above-mentioned supporting wheel 301 device is realized.
快速拆装的托轮装置的方案二:如图17至20所示,包括外支架401、托轮402、轴承403和轮轴405,所述托轮402上套入轴承403,所述轴承403上套有胀套404,所述胀套404的两端内壁形成有楔面409,所述轮轴405为两个,且一端分别安装在胀套404的两端,另一端连接在外支架401上,所述轮轴405上形成有与楔面409相对应的斜面410,其中一个所述轮轴405的内腔固定有弹簧406,所述弹簧406上设置有第一止位爪407,另一个所述轮轴405的内腔设置有第二止位爪412,所述外支架401上设置有与托轮402相对应的开口408。Scheme two for quick disassembly of the idler device: as shown in FIGS. 17 to 20, including an outer bracket 401, a idler 402, a bearing 403, and an axle 405, the idler 402 is sleeved with a bearing 403, and the bearing 403 An expansion sleeve 404 is sleeved, and wedge surfaces 409 are formed on the inner walls of both ends of the expansion sleeve 404. The axles 405 are two, and one end is respectively installed at both ends of the expansion sleeve 404, and the other end is connected to the outer bracket 401. The wheel shaft 405 is formed with an inclined surface 410 corresponding to the wedge surface 409. One of the wheel shafts 405 is fixed with a spring 406 in the inner cavity. The spring 406 is provided with a first stopper 407 and the other wheel shaft 405. The inner cavity is provided with a second stop claw 412, and the outer bracket 401 is provided with an opening 408 corresponding to the supporting wheel 402.
所述胀套404上具有一条缝口411。所述轮轴405的端头设置有柔性凸台,所述柔性凸台与外支架401相对应。所述止位爪为异形弹簧406。所述托轮402和轮轴405采用塑料材质制作而成。所述托轮402的侧壁上设置有多个凹槽,所述凹槽均匀分布在侧壁上。The expansion sleeve 404 has a slit 411. A flexible boss is provided at an end of the wheel shaft 405, and the flexible boss corresponds to the outer bracket 401. The retaining claw is a special-shaped spring 406. The supporting wheel 402 and the axle 405 are made of plastic material. A plurality of grooves are provided on the side wall of the supporting wheel 402, and the grooves are evenly distributed on the side wall.
快速拆装的托轮402方法,包括以下步骤:Method for quickly disassembling the supporting wheel 402, including the following steps:
a,将胀套404安装在轴承403上,将轴承403安装在托轮402上,使托轮402、轴承403和胀套404合成一个组件;a, the expansion sleeve 404 is installed on the bearing 403, and the bearing 403 is installed on the supporting wheel 402, so that the supporting wheel 402, the bearing 403 and the expansion sleeve 404 are combined into one component;
b,将步骤a中的组件装入外支架401上,托轮402的上端部分露出外支架401的开口408;b. Install the components in step a on the outer bracket 401, and the upper end portion of the supporting wheel 402 exposes the opening 408 of the outer bracket 401;
c,在胀套404的内腔两端均装入一个轮轴405,对轮轴405向内施加压力,轮轴405的斜面410挤压胀套404上的楔面409,使轮轴405的斜面410将顶紧并撑开胀套404,同时轮轴405的端头安装在外支架401上;c. A shaft 405 is installed at both ends of the inner cavity of the expansion sleeve 404, and the shaft 405 is pressed inward, and the inclined surface 410 of the shaft 405 presses the wedge surface 409 on the expansion sleeve 404, so that the inclined surface 410 of the shaft 405 will be topped. Tighten and expand the expansion sleeve 404, and at the same time, the end of the axle 405 is installed on the outer bracket 401;
d,拉动弹簧406的右端,使弹簧406的右端连接在第二止位爪412上;d. Pull the right end of the spring 406 so that the right end of the spring 406 is connected to the second stopper 412;
e,同时向外拉到第一止位爪407和第二止位爪412,使第一止位爪407和第二止位爪412分 别卡在外支架401上;e. Simultaneously pull outward to the first and second stopper claws 407 and 412, so that the first and second stopper claws 407 and 412 are respectively caught on the outer bracket 401;
f,在上述e步骤的同时,轴承403上的柔性凸台提供弹力,作用于外支架401上,使轴承403紧固在外支架401上;f. At the same time as step e above, the flexible boss on the bearing 403 provides elastic force to act on the outer bracket 401, so that the bearing 403 is fastened on the outer bracket 401;
g,需要拆卸时,将第一止位爪407和第二止位爪412脱离外支架401,同时将柔性凸台按下,使其失去弹力,轴承403相对应外支架401和胀套404松懈;g. When disassembling is needed, disengage the first stopper 407 and the second stopper 412 from the outer bracket 401, and at the same time press the flexible boss to lose its elasticity. The bearing 403 is loosened corresponding to the outer bracket 401 and the expansion sleeve 404. ;
h,取出轴承403,然后将托轮402、轴承403和胀套404拆卸。h. Take out the bearing 403, and then remove the idler 402, the bearing 403, and the expansion sleeve 404.
通过弹簧406向内拉动第一止位爪407和第二止位爪412,使胀套404两端的两个轮轴405向内施加压力,轮轴405上的斜面410对胀套404的楔面409施加两个力,一个是对胀套404向内的水平压力,一个是胀套404垂直向外的压力,轮轴405的斜面410将顶紧并撑开胀套404,一方面使两个轮轴405向内水平夹紧胀套404,另一方面垂直向外顶紧固定胀套404,从而固定胀套404和轮轴405,起到紧固的作用,保证托轮402能牢固保持在设计位置,安静平稳的运转,当松开时,第二止位爪412脱离弹簧406,向内的压力消失,使轮轴405与胀套404发生松懈,快速的取下轮轴405,保证方便装拆,对部件进行更换,当有部件损坏时,能够快速的进行更换,方便维护,缩短维修时间,输送线上有成百上千的托轮402组都需要更换时,装卸快速简单,保证输送设备尽快恢复运行,同时可以使托轮402与同步带之间做相对纯滚动,因此托轮402组能降低系统的摩擦力,从而降低系统的能耗,保护关键部件不受磨损,延长设备使用寿命。The spring 406 pulls the first stopper 407 and the second stopper 412 inward, so that the two axles 405 at both ends of the expansion sleeve 404 apply pressure inward, and the inclined surface 410 on the axle 405 applies the wedge surface 409 of the expansion sleeve 404. Two forces, one is the horizontal pressure inward of the expansion sleeve 404, and the other is the vertical pressure of the expansion sleeve 404. The inclined surface 410 of the axle 405 will press tightly and open the expansion sleeve 404. The expansion sleeve 404 is clamped horizontally inside, and the expansion sleeve 404 is tightly tightened vertically outwards, so that the expansion sleeve 404 and the axle 405 are fixed, which plays a fastening role, ensuring that the supporting wheel 402 can be firmly maintained in the design position, quiet and stable. When it is released, the second stop claw 412 disengages from the spring 406, the inward pressure disappears, and the axle 405 and the expansion sleeve 404 are loosened. The axle 405 is quickly removed to ensure convenient assembly and disassembly and replacement of parts. When parts are damaged, they can be replaced quickly, which is convenient for maintenance and shortens the repair time. When there are hundreds or thousands of supporting rollers in the transmission line and the 402 groups need to be replaced, the loading and unloading is fast and simple, ensuring that the transportation equipment resumes operation as soon as possible. Can synchronize the idler 402 with Made between relatively pure rolling, and therefore the idler set 402 to reduce the friction of the system, thereby reducing energy consumption of the system, to protect critical components from wear and prolong equipment life.
通过缝口411使胀套404能够具有涨紧的功能,调节胀套404与轮轴405接触面的紧密度,防止发生相对滑动的现象,从而增强了整体结构的稳定性。通过柔性凸台作用于外支架401,能持续提供足够大的弹力,使得轮轴405和外支架401牢固连接,同时弹簧406能拉紧楔面409相对应斜面410向内收缩,从而提高胀套404和轮轴405的紧密度,这样保证了托轮402在运行过程中稳定性更好。通过异形弹簧406能如同夹子一样被向内捏紧,松开后能自动发开,防止托轮402装置整体在运转过程中涨紧塞滑出的现象,这样节约了空间,整体结构更加紧凑。The slit 411 enables the expansion sleeve 404 to have a tightening function, adjusts the tightness of the contact surface between the expansion sleeve 404 and the axle 405, and prevents the phenomenon of relative sliding, thereby enhancing the stability of the overall structure. Through the flexible boss acting on the outer bracket 401, it can continuously provide sufficient elastic force, so that the axle 405 and the outer bracket 401 are firmly connected, and at the same time, the spring 406 can tighten the wedge surface 409 and the inclined surface 410 to contract inward, thereby increasing the expansion sleeve 404. The tightness with the axle 405 ensures better stability of the idler 402 during operation. The special-shaped spring 406 can be pinched inward like a clip, and can be automatically opened after being loosened to prevent the phenomenon that the overall roller 402 device is tightened and slipped out during operation, which saves space and the overall structure is more compact.
通过塑料材质具有吸收振动的作用,从而降低系统振动和噪音,改善设备使用者的工作环境,达到环保的效果。通过设置有多个凹槽从而降低托轮402的重量,降低其滚动的摩擦系统,降低零件的损耗率,节约材料,且通过凹槽均匀分布,使其重量分布均布,滚动旋转时受力平衡,稳定性好。通过该方法能够快速的组装或拆卸各部件,节约大量的维修时间,提高经济价值,实现了托轮402的快速安装,并且安装之后轮子和轮轴405之间、轮轴405和外支架401之间是“先松后紧”:“松”保证方便装拆;“紧”保证托轮402能牢固保 持在设计位置,安静平稳的运转。The plastic material has the effect of absorbing vibration, thereby reducing system vibration and noise, improving the working environment of equipment users, and achieving environmental protection effects. Multiple grooves are provided to reduce the weight of the roller 402, reduce the rolling friction system, reduce the wear rate of parts, save materials, and evenly distribute the weight distribution through the grooves, so that the weight is distributed during rolling. Balance and good stability. This method can quickly assemble or disassemble various components, save a lot of maintenance time, improve economic value, and realize the rapid installation of the supporting wheel 402. After the installation, between the wheel and the axle 405, and between the axle 405 and the outer bracket 401, "Loose first and then tighten": "loose" guarantees easy assembly and disassembly; "tight" guarantees that the idler 402 can be firmly maintained at the design position and run quietly and smoothly.
如图21-23所示,快速分流输送装置5包括输送主线和输送支线,所述输送支线以并联形式设置在输送主线上且与输送主线呈一定夹角,所述输送主线包括主机架,所述输送支线包括副机架,主机架和副机架的交汇处下方设有用于将物品从输送主线引导至输送支线上的顶升转向机构,所述顶升转向机构包括升降架50300、控制升降架50300上下移动的驱动装置和控制物品转向的轮毂电机50303,副机架上与主机架的相接过渡处设有电动直滚筒50200和无动力滚筒。As shown in Figs. 21-23, the rapid diversion conveying device 5 includes a conveying main line and a conveying branch line. The conveying branch lines are arranged in parallel on the conveying main line and at a certain angle with the conveying main line. The conveying main line includes a main frame, and The conveying branch line includes a sub-frame, and a lifting steering mechanism for guiding articles from the main conveying line to the conveying branch line is provided below the intersection of the main frame and the sub-frame. The lifting steering mechanism includes a lifting frame 50300, and controls lifting The drive device for moving up and down of the frame 50300 and the wheel motor 50303 for controlling the turning of the articles. An electric straight roller 50200 and an unpowered roller are provided at the transition between the auxiliary frame and the main frame.
所述升降架50300顶部安装有多根连杆,每根连杆上固定有多个轮毂电机50303。所述轮毂电机50303与连杆轴向平行,不同连杆上的轮毂电机50303形成多条与物品传输路径相应的抛物线。所述主机架和副机架上均安装有挡板,挡板通过导轨支架分别固定在主机架和副机架的两条侧边上,挡板上还安装有导条。所述顶升转向机构升起后轮毂电机50303与电动直滚筒50200以及无动力滚筒在同一水平面上。所述驱动装置为伺服电缸50301。A plurality of links are mounted on the top of the lifting frame 50300, and a plurality of hub motors 50303 are fixed on each link. The in-wheel motor 50303 is axially parallel to the connecting rod. The in-wheel motors 50303 on different connecting rods form a plurality of parabolic lines corresponding to the article transmission path. A baffle is installed on the main frame and the sub-frame, and the baffle is respectively fixed on two sides of the main frame and the sub-frame through a guide rail bracket, and a guide bar is also installed on the baffle. After the jacking steering mechanism is raised, the in-wheel motor 50303 is on the same horizontal plane as the electric straight drum 50200 and the unpowered drum. The driving device is a servo electric cylinder 50301.
通过上述结构,主机架下方的顶升转向机构能够引导输送主线上运输的物品高速高效地转向输送支线上运输,从而达到物品分流的目的。具有结构简单,运输平稳,分流效率高等优点。主机架下方的顶升转向机构设置轮毂电机50303,副机架上设置电动直滚筒50200,二者相互配合,区别于现有技术中的转向不可控的无动力导向辊,能够给高速运输中的物料提供更大的转向力,从而提高物料成功转向的几率,进而提高物料运输的效率,实用性强,能够满足实际工作中的需要。Through the above structure, the jacking steering mechanism under the main frame can guide the goods transported on the main conveying line to the high-speed and efficient transfer to the transport branch line, so as to achieve the purpose of distributing articles. It has the advantages of simple structure, stable transportation, and high diversion efficiency. The jacking steering mechanism below the main frame is provided with a hub motor 50303, and the auxiliary frame is provided with an electric straight roller 50200. The two cooperate with each other, which is different from the uncontrolled steering powerless guide rollers in the prior art, which can provide high-speed transportation for The material provides greater steering force, thereby increasing the probability of successful material rotation, thereby improving the efficiency of material transportation, and has strong practicability, which can meet the needs of actual work.
主机架与副机架上均设有挡板,挡板上设置有导条,挡板和档条能够避免货物掉落,同时也能对货物的输送方向进行引导。轮毂电机50303的布置方式使得轮毂的传动方向始终与物体的运动路径保持一致,能够节省动力,能够实现物品的高效分流。副机架上设有无动力滚筒。通过上述结构,能够辅助轮毂电机50303和电动直滚筒50200进行物品的输送。采用伺服电缸50301作为驱动装置,使物料分流时的控制更加精准,出错率低。The main frame and the sub-frame are provided with a baffle plate. The baffle plate is provided with a guide bar. The baffle plate and the bar plate can prevent the cargo from falling down, and can also guide the direction of the cargo transportation. The arrangement of the in-wheel motor 50303 enables the transmission direction of the in-wheel hub to always be consistent with the motion path of the object, which can save power and achieve efficient shunting of items. The auxiliary frame is provided with an unpowered roller. With the above-mentioned structure, it is possible to assist the in-wheel motor 50303 and the electric straight roller 50200 to convey articles. The servo electric cylinder 50301 is used as the driving device to make the control of the material flow more accurate and the error rate is low.
如图24-26所示,一种快速合流输送装置6包括输送主线601和输送支线602,所述输送支线602设置于输送主线601一侧且所述输送支线602与输送主线601成一定角度,所述输送支线602的输出端与输送主线601相接;所述输送主线601包括主机架603,所述输送支线602包括副机架604,主a机架603和副机架604上均安装有电动滚筒605,副机架604上位于副机架604与主机架603的相接部处还安装有用于引导货物转向至主机架603的锥度电动滚筒606。As shown in Figs. 24-26, a rapid confluence conveying device 6 includes a conveying main line 601 and a conveying branch line 602. The conveying branch line 602 is disposed on one side of the conveying main line 601 and the conveying branch line 602 forms a certain angle with the conveying main line 601. The output end of the conveying branch line 602 is connected to the conveying main line 601. The conveying main line 601 includes a main frame 603, and the conveying branch line 602 includes a sub frame 604. Both the main a frame 603 and the sub frame 604 are installed. The motorized roller 605, the taper motorized roller 606 for guiding the goods to be steered to the main frame 603 is also installed on the sub frame 604 at the connection portion between the sub frame 604 and the main frame 603.
所述锥度电动滚筒606沿朝向主机架603一侧倾斜设置。所述副机架604与主机架 603的相接部还安装有无动力锥度滚筒607。主机架603和副机架604上还安装有无动力滚筒608。主机架603和副机架604还安装有挡板609,挡板609上安装有导条610。The taper motorized roller 606 is disposed obliquely along the side facing the main frame 603. A non-powered taper drum 607 is also mounted on the connecting portion between the sub-frame 604 and the main frame 603. An unpowered roller 608 is also installed on the main frame 603 and the sub frame 604. The main frame 603 and the sub-frame 604 are also installed with a bezel 609, and a guide bar 610 is installed on the bezel 609.
在实施过程中,主机架603与副机架604上的电动滚筒605驱动货物高速输送,输送支线602上高速运行的货物及托盘通过副机架604上安装的锥度电动滚筒606引导至输送主线601,从而到达输送支线602与输送主线601进行汇合的目的。其具有结构简单,合流速度快的特点,解决了现有合流输送设备结构复杂,合流效率低的问题。所述锥度电动滚筒606沿朝向主机架603一侧倾斜设置。通过该设置,便于达到货物快速转向的效果,从而更迅速的引导货物至主机架603汇合。所述副机架604与主机架603的相接部还安装有无动力锥度滚筒607。通过该设置,能够辅助锥度滚筒进行货物的导向。主机架603和副机架604上还安装有无动力滚筒608。通过该设置,能够辅助电动滚筒605进行货物的输送。主机架603和副机架604还安装有挡板609,挡板609上安装有导条610。通过该设置,挡板609和导条610能够避免货物掉落,同时也能对货物的输送方向进行引导。In the implementation process, the motorized rollers 605 on the main frame 603 and the auxiliary frame 604 drive the high-speed transportation of goods, and the goods and pallets running at high speed on the transmission branch line 602 are guided to the main transmission line 601 by the tapered electric roller 606 installed on the auxiliary frame 604. Thus, the purpose of converging the conveying branch line 602 and the conveying main line 601 is reached. The utility model has the characteristics of simple structure and fast merging speed, and solves the problems of complicated structure and low merging efficiency of the existing merging and conveying equipment. The taper motorized roller 606 is disposed obliquely along the side facing the main frame 603. With this setting, it is convenient to achieve the effect of fast turning of the goods, and thus guide the goods to the main frame 603 to merge more quickly. A non-powered taper drum 607 is also installed on the connecting portion between the sub frame 604 and the main frame 603. With this arrangement, it is possible to assist the taper drum in guiding the goods. An unpowered roller 608 is also installed on the main frame 603 and the sub frame 604. With this arrangement, it is possible to assist the electric drum 605 in conveying the goods. The main frame 603 and the sub-frame 604 are also installed with a bezel 609, and a guide bar 610 is installed on the bezel 609. With this arrangement, the baffle 609 and the guide bar 610 can prevent the cargo from falling, and at the same time can guide the direction in which the cargo is transported.
如图27至29所示,直轨道3包括轨道A701、轨道B702、托盘703和上托轮704,所述轨道A701和轨道B702通过横梁707连接在一起,所述上托轮704包括托轮A705和托轮B706,所述轨道A701上布置多个托轮A705,所述轨道B702上布置多个托轮B706,所述托轮A705和托轮B706交叉布置,所述上托轮704上放置托盘703,所述托盘703的长度为L,所述托轮的间距为X。As shown in FIGS. 27 to 29, the straight track 3 includes a track A701, a track B702, a tray 703, and an upper carrier 704. The track A701 and the track B702 are connected together by a cross beam 707. The upper carrier 704 includes a carrier A705. And supporting roller B706, a plurality of supporting wheels A705 are arranged on the track A701, a plurality of supporting wheels B706 are arranged on the track B702, the supporting wheels A705 and B706 are arranged in a cross, and a tray is placed on the upper supporting wheel 704 703. The length of the tray 703 is L, and the distance between the supporting wheels is X.
所述L与X的公式如下。The formulas of L and X are as follows.
Figure PCTCN2019106566-appb-000002
Figure PCTCN2019106566-appb-000002
公式(1)中的GB是行李713重量,GT是托盘703重量,L是托盘703长度,X是托轮间距。In the formula (1), GB is the weight of the luggage 713, GT is the weight of the pallet 703, L is the length of the pallet 703, and X is the distance between the supporting wheels.
所述托盘703内放置有行李713,所述托盘703的重量为GT,所述行李713的重量为GB,所述L的范围值为1200-1350mm,所述X范围值为285-350mm,所述GB的范围值为2~50kg,所述GT的范围值为30~45kg。A luggage 713 is placed in the tray 703. The weight of the tray 703 is GT, the weight of the luggage 713 is GB, the range value of L is 1200-1350mm, and the range value of X is 285-350mm. The range value of GB is 2-50 kg, and the range value of GT is 30-45 kg.
所述横梁707的两端通过螺栓分别连接在轨道A701和轨道B702上。所述上托轮704的下方设置有多个下托轮712,所述上托轮704和下托轮712上缠绕有输送带708,输送带708的两端包覆皮带轮709,所述皮带轮709上固定有旋转轴710,所述旋转轴710连接有电机711。所述电机711采用异步电机711。所述轨道A701上表面与托轮A705顶点的距离为H,所述轨道B702上表面与托轮B706顶点的距离为H。The two ends of the beam 707 are connected to the track A701 and the track B702 by bolts, respectively. A plurality of lower rollers 712 are provided below the upper roller 704, and a conveyor belt 708 is wound around the upper roller 704 and the lower roller 712. Both ends of the belt 708 are covered with a pulley 709. The pulley 709 A rotation shaft 710 is fixed on the rotation shaft 710 and a motor 711 is connected to the rotation shaft 710. The motor 711 is an asynchronous motor 711. The distance between the upper surface of the track A701 and the apex of the supporting wheel A705 is H, and the distance between the upper surface of the track B702 and the apex of the supporting wheel B706 is H.
首先启动电机711,电机711带动旋转轴710旋转,旋转轴710上固定皮带轮709旋转,皮带轮709带动输送带708围绕上托轮704和下托轮712做旋转循环运动,将托盘703放在输送带708上,托盘703内放入行李713,输送带708带动托盘703移动,达到运输行李713的目的,上托轮704和下托轮712也会随着输送带708的移动而旋转,降低了摩擦的作用,通过托盘703的长度为L,所述托轮的间距为,高精度的配合安装,使托盘703作用于托轮上受力平衡,运行稳定,零件耗损慢,提高了设备的寿命,降低了制作成本,由于运行平稳,产生的噪音小,同时通过托轮A705和托轮B706交叉设置,使托轮在托盘703下的接触点交叉支撑,平稳性好,不会因为受力不均发生倾斜,支撑点布局交错,可以减少托轮数量情况下,保证整体支撑不降低,一方面减少托轮数量,降低成本和施工量,更重要的是使得托盘703运行更平稳,增加设备寿命,提高行李713输送可靠性。First start the motor 711. The motor 711 drives the rotation shaft 710 to rotate. The fixed pulley 709 is rotated on the rotation shaft 710. The pulley 709 drives the conveyor belt 708 to rotate around the upper roller 704 and the lower roller 712. The tray 703 is placed on the conveyor belt. On 708, the luggage 713 is placed in the tray 703. The conveyor 708 moves the tray 703 to achieve the purpose of transporting the luggage 713. The upper supporting wheel 704 and the lower supporting wheel 712 will also rotate as the conveyor 708 moves, reducing friction. The role of the tray 703 is L, and the distance between the supporting wheels is high-precision coordinated installation, so that the tray 703 acts on the supporting wheels to be balanced in force, stable in operation, slow in component wear, and prolong the life of the equipment. The production cost is reduced. Due to the stable operation and low noise, the cross-supporting of the supporting rollers under the tray 703 is achieved through the cross-setting of the supporting rollers A705 and B706. The stability is good and will not be caused by uneven force. Inclined, staggered layout of support points can reduce the number of supporting rollers to ensure that the overall support is not reduced. On the one hand, reducing the number of supporting rollers, reducing costs and construction volume, and more importantly, making Tray 703 runs more smoothly, increases equipment life, and improves the reliability of luggage 713 transportation.
通过行李713、托盘703、托盘703的长度以及托轮的间距直接的配合,增加设备运行的平稳性,减少零件的损耗,降低成本。通过螺栓固定,便于拆卸和运输。通过电机711提供动力带动滚轮,使设备运行起来,平稳性好。通过轨道上表面与托轮顶点的距离为均为H,保证所有托轮的顶点在同一水平面上,托轮安装标高精度一致,使托盘703在托轮上运行平稳,防止托轮发生波动对行李713造成抖伤。通过异步电机711其负载时的转速与所接电网的频率之比不是恒定关系,因此,它具有结构简单,制造、使用和维护方便,运行可靠以及质量较小,成本较低等优点,异步电机711有较高的运行效率和较好的工作特性,从空载到满载范围内接近恒速运行。Through the direct cooperation of the length of the luggage 713, the tray 703, the tray 703, and the distance between the supporting wheels, the stability of the equipment operation is increased, the loss of parts is reduced, and the cost is reduced. Bolted for easy disassembly and transportation. The roller is provided by the power provided by the motor 711, so that the equipment runs smoothly and has good stability. The distance between the top surface of the track and the apex of the supporting rollers is H to ensure that the apexes of all the supporting rollers are on the same level. 713 caused tremors. Through the asynchronous motor 711, the ratio between the speed of the load and the frequency of the connected power grid is not constant. Therefore, it has the advantages of simple structure, convenient manufacturing, use and maintenance, reliable operation, small quality, and low cost. The 711 has high operating efficiency and good working characteristics, and it runs near constant speed from no-load to full-load range.
如图30-31,转弯输送机4包括机架801,机架801包括两段弧形的轨道,弧形轨道之间相距30mm,机架801在内侧弧形轨道上均匀设置有多组内侧轮804,机架801在外侧弧形轨道上均匀设置有多组外侧轮805,外侧轮805一侧还设置有高度低于外侧轮805的相邻轮806,内侧轮804均通过连接轴与外侧轮805、相邻轮806连接,连接轴可带动内侧轮804、外侧轮805、相邻轮806旋转,相邻轮806通过活络三角带连接;机架801上的两组相邻轮806之间还设有张紧轮807,张紧轮807通过轴承固定在机架801上,通过张紧轮807可控制活络三角带的松紧程度;任意一组连接轴通过机架801上的动力源802驱动转动,动力源802为驱动电机,驱动电机的输出端连接有减速机803,减速机803通过同步带与该组连接轴上的内侧轮804连接,驱动电机、减速机803均固定安装于机架801上;内侧轮804与外侧轮805均采用胶轮,外侧轮805轮径大于内侧轮804轮径,且外侧轮805和内侧轮804的顶部在同一高度,外驱动胶轮轮径200mm,外侧轮805轮径比内侧轮804轮径大10%,这样可确保托盘在轨道上顺利转弯;另外,机架801的轨道上还设有盖板,盖板 在内侧轮804与外侧轮805处开槽使内侧轮804与外侧轮805部分露出并可自由转动,机架801在盖板的两侧还设有尼龙条挡板,防止托盘跑偏掉出轨道。在整体转弯输送机4运行过程中,将托盘置于轨道两侧的胶轮上,启动动力源802便可实现托盘的自动转弯。As shown in Figure 30-31, the turning conveyor 4 includes a frame 801. The frame 801 includes two arc-shaped tracks. The distance between the arc-shaped tracks is 30mm. The frame 801 is provided with multiple sets of inner wheels evenly on the inner arc-shaped tracks. 804, the frame 801 is provided with a plurality of sets of outer wheels 805 evenly on the outer arc-shaped track. The outer wheels 805 are also provided with adjacent wheels 806 which are lower than the outer wheels 805. The inner wheels 804 are connected to the outer wheels through a connecting shaft. 805. The adjacent wheels 806 are connected. The connecting shaft can drive the inner wheel 804, the outer wheels 805, and the adjacent wheels 806 to rotate. The adjacent wheels 806 are connected by a flexible triangle belt. The two sets of adjacent wheels 806 on the frame 801 are also connected. A tensioning wheel 807 is provided. The tensioning wheel 807 is fixed on the frame 801 through bearings. The tensioning degree of the flexible v-belt can be controlled by the tensioning wheel 807. Any set of connecting shafts is driven to rotate by the power source 802 on the frame 801. The power source 802 is a driving motor. The output end of the driving motor is connected with a reducer 803. The reducer 803 is connected to the inner wheel 804 on the set of connecting shafts through a timing belt. The driving motor and the reducer 803 are fixedly installed on the frame 801. Upper; inner wheels 804 and outer wheels 805 are rubber wheels The outer wheel 805 has a larger wheel diameter than the inner wheel 804, and the top of the outer wheel 805 and the inner wheel 804 are at the same height. The diameter of the outer drive rubber wheel is 200mm. The outer wheel 805 is 10% larger than the inner wheel 804. This can ensure the smooth turning of the tray on the track. In addition, a cover plate is also provided on the track of the frame 801. The cover plate is slotted at the inner wheel 804 and the outer wheel 805 so that the inner wheel 804 and the outer wheel 805 are partially exposed and free. During rotation, the frame 801 is also provided with nylon strip baffles on both sides of the cover plate to prevent the tray from drifting off the track. During the operation of the overall turning conveyor 4, the tray is placed on the rubber wheels on both sides of the track, and the power source 802 is started to realize the automatic turning of the tray.

Claims (17)

  1. 机场行李高速输送及分拣系统,其特征在于:包括轨道部分、动态分拣设备(2)和行李高速输送托盘(1),所述行李高速输送托盘(1)在轨道部分上对行李进行输送,所述动态分拣设备(2)对行李进行高速分拣;所述轨道部分包括直轨道(3)、转弯输送机(4)、至少一段的快速分流输送装置(5)和至少一段的快速合流输送装置(6);所述轨道部分上设置有可实现快速拆装的托轮装置。The airport high-speed baggage conveying and sorting system is characterized by comprising a track part, a dynamic sorting device (2), and a high-speed baggage tray (1) for conveying luggage on the track part. The dynamic sorting equipment (2) sorts baggage at high speed; the track part includes a straight track (3), a turning conveyor (4), at least one segment of a rapid diverting conveying device (5), and at least one segment of a rapid Confluence conveying device (6); the track part is provided with a supporting wheel device which can realize quick disassembly.
  2. 根据权利要求1所述的机场行李高速输送及分拣系统,其特征在于:所述动态分拣设备(2)包括上层倾翻机构(101)、与上层倾翻机构(101)的底部铰接的倾翻支撑底座(102),所述上层倾翻机构(101)包括输送板(103)、置于输送板(103)下方的皮带轮组件(104),所述输送板(103)沿宽度方向上设置有导向槽(105),所述皮带轮组件(104)的皮带(106)至少部分置于导向槽内,且位于导向槽内(105)的皮带(106)的工作面高于输送板(103)的工作面,所述输送板(103)的一端铰接有倾翻驱动连杆(107),所述倾翻驱动连杆(107)的下方设置有倾翻驱动电缸(108),所述倾翻驱动电缸(108)与倾翻支撑底座(102)固定连接,所述倾翻驱动连杆(107)的另一端与倾翻驱动电缸(108)中的驱动滑块(109)铰接。The airport high-speed baggage conveying and sorting system according to claim 1, characterized in that the dynamic sorting device (2) comprises an upper-level tipping mechanism (101), and a hinged joint with the bottom of the upper-level tipping mechanism (101). The tilting support base (102), the upper tilting mechanism (101) includes a conveying plate (103), and a pulley assembly (104) placed below the conveying plate (103), the conveying plate (103) is along the width direction A guide groove (105) is provided, and the belt (106) of the pulley assembly (104) is at least partially placed in the guide groove, and the working surface of the belt (106) located in the guide groove (105) is higher than the conveying plate (103) ), A tipping driving link (107) is hinged to one end of the conveying plate (103), and a tilting driving electric cylinder (108) is arranged below the tilting driving link (107). The tilting driving electric cylinder (108) is fixedly connected to the tilting support base (102), and the other end of the tilting driving link (107) is hinged with the driving slider (109) in the tilting driving electric cylinder (108). .
  3. 根据权利要求2所述的机场行李高速输送及分拣系统,其特征在于:所述导向槽(105)包括第一导向槽(110)、第二导向槽(111),所述第一导向槽(110)、第二导向槽(111)沿输送板(103)宽度方向的中心轴对称设置;所述倾翻支撑底座(102)包括设置在上端的倾翻支撑轴(112)、设置在侧端的三角固定座(113),所述倾翻支撑轴(112)的两端沿倾翻支撑底座(102)的长度方向与倾翻支撑底座(102)铰接,所述倾翻支撑轴(112)的端部均固定设置有法兰(114),所述输送板(103)的下方设置有支撑板(115),所述支撑板(115)沿输送板(103)长度方向的侧面连接,所述支撑板(115)的中部与所述法兰(114)固定连接;所述三角固定座(113)的另一端与倾翻驱动电缸(108)固定连接;所述倾翻驱动连杆(107)上端铰接有铰接组件(116),铰接组件(116)的另一端与所述输送板(103)的一端铰接;所述铰接组件(116)包括与倾翻驱动连杆(107)铰接的连杆连接器(117)、与连杆连接器(117)另一端固定连接的球接头(118),所述球接头(118)的上端连接有球接头主轴(119),所述球接头主轴(119)的两端均设置有球接头轴托(120),所述球接头轴托(120)与输送板(103)的一端铰接;所述倾翻驱动电缸(108)包括机壳(121)、置于机壳(121)下方的驱动电机(122),所述机壳(121)内设置有丝杆(123)、直线导轨(124),所述丝杆(123)通过螺纹内套于驱动滑块(109),丝杆(123)的一端与驱动电机(122)的输出轴连接,所述直线导轨(124)的两端固定于机壳(121)内壁,所 述直线导轨(124)中的滑轨与驱动滑块(109)固定连接,所述机壳(121)沿机壳(121)长度方向开设有轨迹槽(126),所述倾翻驱动连杆(107)的另一端通过轨迹槽(126)与驱动滑块(109)固定连接。The high-speed baggage conveying and sorting system for an airport according to claim 2, wherein the guide groove (105) comprises a first guide groove (110), a second guide groove (111), and the first guide groove (110) The second guide groove (111) is symmetrically arranged along the central axis of the width direction of the conveying plate (103); the tilting support base (102) includes a tilting support shaft (112) provided on the upper end, and disposed on the side A triangular fixed seat (113) at the end, two ends of the tilt support shaft (112) are hinged with the tilt support base (102) along the length direction of the tilt support base (102), and the tilt support shaft (112) A flange (114) is fixedly arranged at each end, and a supporting plate (115) is provided below the conveying plate (103). The supporting plate (115) is connected along the side of the conveying plate (103) in the length direction. The middle portion of the support plate (115) is fixedly connected to the flange (114); the other end of the triangular fixing base (113) is fixedly connected to the tilt driving electric cylinder (108); the tilt driving link ( 107) The upper end is hinged with a hinge assembly (116), and the other end of the hinge assembly (116) is hinged with one end of the conveying plate (103); the hinge assembly (116) includes a tilt drive The movable link (107) is articulated by a link connector (117), a ball joint (118) fixedly connected to the other end of the link connector (117), and an upper end of the ball joint (118) is connected with a ball joint main shaft ( 119), both ends of the ball joint main shaft (119) are provided with a ball joint shaft holder (120), and the ball joint shaft holder (120) is hinged with one end of the conveying plate (103); The cylinder (108) includes a casing (121) and a driving motor (122) placed below the casing (121). The casing (121) is provided with a screw rod (123) and a linear guide (124). The screw rod (123) is sleeved on the driving slider (109) through a thread, one end of the screw rod (123) is connected to the output shaft of the driving motor (122), and two ends of the linear guide (124) are fixed to the casing ( 121) an inner wall, the slide rail in the linear guide rail (124) is fixedly connected to the driving slider (109), and the casing (121) is provided with a track groove (126) along the length of the casing (121). The other end of the tilting driving link (107) is fixedly connected to the driving slider (109) through a track groove (126).
  4. 根据权利要求1所述的机场行李高速输送及分拣系统,其特征在于:所述行李高速输送托盘(1)包括各自独立的上托盘(201)和下托盘(202),所述上托盘(201)与下托盘(202)相互卡接相连,所述上托盘(201)和下托盘(202)为薄壁中空结构,所述上托盘(201)的前、后端设置有挡板(203);所述上托盘(201)的上表面设置有防止行李被甩出的内凹弧面(204),所述上托盘(201)和下托盘(202)的两侧面均设置有多组导向轮结构(205),所述上托盘(201)的下表面设置有多根纵横交错的加强筋,所述下托盘(202)的上表面设置有多根纵横交错的加强筋。The airport high-speed baggage conveying and sorting system according to claim 1, characterized in that the high-speed baggage conveying tray (1) comprises an independent upper tray (201) and a lower tray (202), and the upper tray (202) 201) and the lower tray (202) are snap-connected to each other, the upper tray (201) and the lower tray (202) are thin-walled hollow structures, and the front and rear ends of the upper tray (201) are provided with baffles (203) ); The upper surface of the upper tray (201) is provided with a concave concave surface (204) to prevent luggage from being thrown out, and both sides of the upper tray (201) and the lower tray (202) are provided with multiple sets of guides A wheel structure (205), the lower surface of the upper tray (201) is provided with a plurality of crisscross ribs, and the upper surface of the lower tray (202) is provided with a plurality of crisscross ribs.
  5. 根据权利要求4所述的机场行李高速输送及分拣系统,其特征在于:所述上托盘(201)的上表面设置有多根用于增强行李摩擦力的条状凸起(210);所述上托盘(201)的前、后端的挡板(203)中部上沿设置有堆叠槽口(206);所述内凹弧面(204)包括多个弧面段,所述多个弧面段相邻并排设置为完整的内凹弧面(204);所述上托盘(201)和下托盘(202)的前端和后端均设置有倾角(207),所述上托盘(201)和下托盘(202)的侧面两端设置有倾角(207);所述下托盘(202)的前、后两端的底部设置有便于托盘搬运的槽口(208);所述下托盘(202)的前、后两端的中部设置有堆叠凸起(209),所述堆叠槽口(206)与堆叠凸起(209)的尺寸相匹配;所述上托盘(201)和下托盘(202)的边缘设置有相互连通且用于排水的排水孔(211;所述下托盘(202)底部设置有RFID芯片安装孔(212),所述RFID芯片安装孔(212)安装有RFID芯片(213)。The high-speed airport luggage conveying and sorting system according to claim 4, characterized in that: the upper surface of the upper tray (201) is provided with a plurality of strip-shaped protrusions (210) for enhancing the frictional force of the luggage; A stacking slot (206) is provided on the upper edge of the front and rear ends of the baffle plate (203) of the upper tray (201); the concave curved surface (204) includes a plurality of curved surface segments, and the plurality of curved surfaces The segments are arranged side by side to form a complete concave arc surface (204); the front and rear ends of the upper tray (201) and the lower tray (202) are provided with an inclination (207), and the upper tray (201) and the lower tray (202) The sides of the lower tray (202) are provided with inclination angles (207); the bottoms of the front and rear ends of the lower tray (202) are provided with slots (208) for convenient tray handling; Stacking protrusions (209) are provided in the middle of the rear ends, and the stacking notches (206) match the size of the stacking protrusions (209); edges of the upper tray (201) and the lower tray (202) are provided A drainage hole (211) connected to each other and used for draining water is provided with an RFID chip mounting hole (212) at the bottom of the lower tray (202), and the RFID chip mounting hole (212) is mounted with an RFID chip (213).
  6. 根据权利要求1所述的机场行李高速输送及分拣系统,其特征在于:所述快速拆装的托轮装置包括托轮(301)、轴承(302)以及托轮轴组件(303),托轮(301)通过轴承(302)安装在托轮轴组件(303)上,托轮轴组件(303)包括轮轴胀套(3031)、用于卡入轮轴胀套(3031)并产生膨胀的涨紧塞(3032),轮轴胀套(3031)的由中部往端部倾斜,且轮轴胀套(3031)中部的直径小于端部的直径,轴承(302)与轮轴胀套(3031)中部之间过盈配合。The high-speed baggage conveying and sorting system for airport luggage according to claim 1, characterized in that: the fast-dismounting idler device comprises a idler (301), a bearing (302) and a idler shaft assembly (303), the idler (301) is mounted on the idler axle assembly (303) through a bearing (302), the idler axle assembly (303) includes an axle expansion sleeve (3031), and a tensioning plug for engaging the axle expansion sleeve (3031) and generating expansion ( 3032), the axle expansion sleeve (3031) is inclined from the middle to the end, and the diameter of the middle portion of the axle expansion sleeve (3031) is smaller than the diameter of the end portion. The interference fit between the bearing (302) and the middle of the axle expansion sleeve (3031) .
  7. 根据权利要求6所述的机场行李高速输送及分拣系统,其特征在于:轮轴胀套(3031)为具有弹性的材料,轮轴胀套(3031)的两端沿轮轴胀套(3031)的长度方向均匀开设有多个槽,槽的长度与涨紧塞(3032)长度适配,多个槽将轮轴胀套(3031)两端分为多段第一楔面(30311);第一楔面(30311)设置有四段;涨紧塞(3032)的两端沿涨紧塞(3032) 的长度方向均匀开设有多个槽,多个槽将涨紧塞(3032)的两端分为多段第二楔面(30321);第二楔面(30321)设置有两段;涨紧塞(3032)的一端为盘口(30323),涨紧塞(3032)在靠近盘口(30323)处还设有凸起(30322),轮轴胀套(3031)在靠近轮轴胀套(3031)两端位置处设有与凸起(30322)相适配的凹槽(30312);轴承(302)设置有两组,轮轴胀套(3031)中部直径大于轴承(302)内径,且中部的长度与两组轴承(302)之间的距离相适配,轴承(302)的一端面卡入托轮(301)中,轴承(302)的另一端面与托轮(301)的端面平齐。The airport high-speed luggage conveying and sorting system according to claim 6, characterized in that the axle expansion sleeve (3031) is a material having elasticity, and both ends of the axle expansion sleeve (3031) are along the length of the axle expansion sleeve (3031). A plurality of grooves are uniformly arranged in the direction, and the length of the grooves is adapted to the length of the expansion plug (3032). The plurality of grooves divide the two ends of the axle expansion sleeve (3031) into a plurality of first wedge surfaces (30311); the first wedge surface ( 30311) is provided with four segments; the two ends of the tension plug (3032) are evenly provided with a plurality of grooves along the length direction of the tension plug (3032), and the plurality of grooves divide the two ends of the tension plug (3032) into multiple segments. The second wedge surface (30321); the second wedge surface (30321) is provided with two sections; one end of the tension plug (3032) is the market (30323), and the tension plug (3032) is also provided near the market (30323) There are protrusions (30322), and the axle expansion sleeve (3031) is provided near the two ends of the axle expansion sleeve (3031) with grooves (30312) matching the projections (30322); the bearing (302) is provided with two Group, the diameter of the middle part of the axle expansion sleeve (3031) is larger than the inner diameter of the bearing (302), and the length of the middle part is matched with the distance between the two sets of bearings (302). , Another bearing (302) And idler end faces (301) flush.
  8. 根据权利要求1所述的机场行李高速输送及分拣系统,其特征在于:所述快速拆装的托轮装置包括外支架(401)、托轮(402)、轴承(403)和轮轴(405),所述托轮(402)上套入轴承(403),所述轴承(403)上套有胀套(404),所述胀套(404)的两端内壁形成有楔面(409),所述轮轴(405)为两个,且一端分别安装在胀套(404)的两端,另一端连接在外支架(401)上,所述轮轴(405)上形成有与楔面(409)相对应的斜面(410),其中一个所述轮轴(405)的内腔固定有弹簧(406),所述弹簧(406)上设置有第一止位爪(407),另一个所述轮轴(405)的内腔设置有第二止位爪(412),所述外支架(401)上设置有与托轮(402)相对应的开口(408)。The high-speed baggage conveying and sorting system for airport luggage according to claim 1, characterized in that the fast-disassembling idler device comprises an outer bracket (401), a idler (402), a bearing (403), and an axle (405). ), A bearing (403) is sleeved on the supporting wheel (402), and an expansion sleeve (404) is sleeved on the bearing (403), and wedge surfaces (409) are formed on both inner walls of the expansion sleeve (404). There are two axles (405), and one end is respectively installed at both ends of the expansion sleeve (404), and the other end is connected to the outer bracket (401), and the axle (405) is formed with a wedge surface (409) A corresponding inclined surface (410), wherein a spring (406) is fixed in an inner cavity of one of the wheel axles (405), the spring (406) is provided with a first stop claw (407), and the other wheel axle ( 405) is provided with a second stop claw (412) in the inner cavity, and an opening (408) corresponding to the supporting wheel (402) is provided on the outer bracket (401).
  9. 根据权利要求8所述的机场行李高速输送及分拣系统,其特征在于:所述胀套(404)上具有一条缝口(411);所述轮轴(405)的端头设置有柔性凸台,所述柔性凸台与外支架(401)相对应;所述第一止位爪(407)为异形弹簧(406);所述托轮(402)和轮轴(405)采用塑料材质制作而成。The high-speed baggage conveying and sorting system for airport luggage according to claim 8, characterized in that: the expansion sleeve (404) has a slit (411); and the end of the wheel axle (405) is provided with a flexible boss The flexible boss corresponds to the outer bracket (401); the first retaining claw (407) is a special-shaped spring (406); the supporting wheel (402) and the axle (405) are made of plastic material .
  10. 根据权利要求1所述的机场行李高速输送及分拣系统,其特征在于:所述快速分流输送装置(5)包括主线路单元(501)、支线路单元(502)和用于将物品从主线路传输到支线路上的升降机构单元(503),所述支线路单元(502)以并联形式设置在主线路单元(501)上且与主线路单元(501)形成夹角,所述升降机构单元(503)位于主线路单元(501)和支线路单元(502)交界处,所述支线路单元(502)包括支路机架、电动直滚筒(50200)和无动力辊筒(50201),所述电动直滚筒(50200)和无动力辊筒(50201)在支线路传送方向上依次先后设置,所述升降机构单元(503)包括升降架(50300)、驱动升降架(50300)在竖直平面内上下移动的伺服电缸(50301)、斜向水平固定在升降架(50300)上的多根无动力滚轮(50302)以及固定在无动力滚轮(50302)上的轮毂电机(50303),所述无动力滚轮(50302)的倾斜角度与支线路传输方向始终垂直且其斜度随着支线路传输方向逐渐增大。The airport high-speed baggage conveying and sorting system according to claim 1, characterized in that: the rapid diverting and conveying device (5) comprises a main line unit (501), a branch line unit (502), and a device for transferring items from the main line The line is transmitted to a lifting mechanism unit (503) on a branch line. The branch line unit (502) is arranged in parallel on the main line unit (501) and forms an angle with the main line unit (501). The lifting mechanism unit (503) is located at the junction of the main line unit (501) and the branch line unit (502). The branch line unit (502) includes a branch frame, an electric straight roller (50200), and an unpowered roller (50201). The electric straight roller (50200) and the unpowered roller (50201) are sequentially arranged in the transmission direction of the branch line. The lifting mechanism unit (503) includes a lifting frame (50300) and a driving lifting frame (50300) in a vertical plane. A servo electric cylinder (50301) moving up and down inside, a plurality of unpowered rollers (50302) fixed on the lifting frame (50300) diagonally and horizontally, and a hub motor (50303) fixed on the unpowered rollers (50302). The tilt angle of the unpowered roller (50302) is always perpendicular to the transmission direction of the branch line Its inclination direction with branched transmission lines gradually increases.
  11. 根据权利要求10所述的机场行李高速输送及分拣系统,其特征在于:所述主线路单元(501)包括同步带、主路机架(50100)、通过连接轴(50101)固定在主路机架(50100)两侧的防护栏(50102)以及驱动同步带运动的工作电机,主路机架(50100)沿主线路传输方向的右侧上还设有用于防止物品分流时脱离主线路的防护区(504);所述防护区(504)为位于主线路上与支线路重合区域的防护栏(50102)支出区域,防护区(504)的连接轴(50101)长度大于其他区域的连接轴(50101);每根无动力滚轮(50302)上设有两到三个轮毂电机(50303),轮毂电机(50303)垂直安装在无动力滚轮(50302)上且与无动力滚轮(50302)的倾斜度保持一致,不同无动力滚轮(50302)上的轮毂电机(50303)形成多条与支线路过渡线形状一致的弧线;所述升降机构单元(503)位于主线路下方且整个结构上表面高度低于主线路的同步带上表面,升降机构单元(503)升起后上表面所在高度与支线路单元(502)上的电动直滚筒(50200)上表面所在高度保持一致。The airport high-speed baggage conveying and sorting system according to claim 10, wherein the main line unit (501) comprises a timing belt, a main road frame (50100), and is fixed on the main road through a connecting shaft (50101). The protective rails (50102) on both sides of the frame (50100) and the working motor that drives the synchronous belt movement. The right side of the main frame (50100) along the main line transmission direction is also provided with an Protection zone (504); the protection zone (504) is the expenditure area of the protection fence (50102) located on the main line overlapping the branch line, and the connecting shaft (50101) of the protection zone (504) is longer than the connecting shaft of other areas ( 50101); each unpowered roller (50302) is provided with two to three hub motors (50303), and the hub motor (50303) is vertically mounted on the unpowered roller (50302) and is inclined with the unpowered roller (50302) Keep the same, the wheel motors (50303) on different non-powered rollers (50302) form multiple arcs with the same shape as the branch line transition line; the lifting mechanism unit (503) is located below the main line and the height of the entire structure is low On the top surface of the timing belt of the main line, lift Where the upper surface of the upper surface height of the branch line is located on the motor unit (502) after the structural unit (503) is raised straight cylinder (50200) consistent height.
  12. 根据权利要求1所述的机场行李高速输送及分拣系统,其特征在于:所述快速合流输送装置(6)包括输送主线(601)和输送支线(602),所述输送支线(602)设置于输送主线(601)一侧且所述输送支线(602)与输送主线(601)成呈夹角,所述输送支线(602)的输出端与输送主线(601)相接;所述输送主线(601)包括主机架(603),所述输送支线(602)包括副机架(604),主机架(603)和副机架(604)上均安装有电动滚筒(605),副机架(604)上位于副机架(604)与主机架(603)的相接部处还安装有用于引导货物转向至主机架(603)的锥度电动滚筒(606)。The high-speed baggage conveying and sorting system for an airport according to claim 1, characterized in that the rapid confluence conveying device (6) comprises a conveying main line (601) and a conveying branch line (602), and the conveying branch line (602) is provided It is on one side of the main conveyance line (601) and the conveyance branch line (602) forms an angle with the main conveyance line (601). The output end of the conveyance branch line (602) is connected to the main conveyance line (601); the main conveyance line (601) includes a main frame (603), and the transmission branch line (602) includes a sub frame (604). The main frame (603) and the sub frame (604) are each equipped with an electric drum (605) and the sub frame A taper electric roller (606) for guiding the goods to the main frame (603) is also installed on the connecting portion of the sub frame (604) and the main frame (603).
  13. 根据权利要求12所述的机场行李高速输送及分拣系统,其特征在于:所述锥度电动滚筒(606)沿朝向主机架(603)一侧倾斜设置;所述副机架(604)与主机架(603)的相接部还安装有无动力锥度滚筒(607);主机架(603)和副机架(604)上还安装有无动力滚筒(608);主机架(603)和副机架(604)还安装有挡板(609),挡板(609)上安装有导条(610)。The airport high-speed baggage conveying and sorting system according to claim 12, characterized in that: the tapered electric drum (606) is disposed inclined along the side toward the main frame (603); the sub-frame (604) and the main frame An unpowered taper roller (607) is also installed at the connecting part of the frame (603); an unpowered roller (608) is also installed on the main frame (603) and the sub-frame (604); the main frame (603) and the sub-machine The rack (604) is also installed with a baffle (609), and a guide bar (610) is installed on the baffle (609).
  14. 根据权利要求1所述的机场行李高速输送及分拣系统,其特征在于:所述直轨道(3)包括轨道A(701)、轨道B(702)、托盘(703)和上托轮(704),所述轨道A(701)和轨道B(702)通过横梁(707)连接在一起,所述上托轮(704)包括托轮A(705)和托轮B(706),所述轨道A(701)上布置多个托轮A(705),所述轨道B(702)上布置多个托轮B(706),所述托轮A(705)和托轮B(706)交叉布置,所述上托轮(704)上放置托盘(703),所述托盘(703)的长度为L,所述托轮的间距为X。The airport high-speed baggage conveying and sorting system according to claim 1, characterized in that the straight track (3) comprises track A (701), track B (702), tray (703), and a supporting wheel (704) ), The track A (701) and the track B (702) are connected together by a cross beam (707), and the upper carrier (704) includes a carrier A (705) and a carrier B (706). A plurality of idlers A (705) are arranged on A (701), a plurality of idlers B (706) are arranged on the track B (702), the idlers A (705) and the idlers B (706) are arranged crosswise A tray (703) is placed on the upper supporting wheel (704), the length of the tray (703) is L, and the distance between the supporting wheels is X.
  15. 根据权利要求14所述的机场行李高速输送及分拣系统,其特征在于:所述横梁(707) 的两端通过螺栓分别连接在轨道A(701)和轨道B(702)上;所述上托轮(704)的下方设置有多个下托轮(712),所述上托轮(704)和下托轮(712)上缠绕有输送带(708),输送带(708)的两端包覆皮带轮(709),所述皮带轮(709)上固定有旋转轴(710),所述旋转轴(710)连接有电机(711);所述电机(711)采用伺服电机。The airport high-speed baggage conveying and sorting system according to claim 14, characterized in that: both ends of the beam (707) are connected to the track A (701) and the track B (702) by bolts, respectively; A plurality of lower rollers (712) are provided below the rollers (704). A conveyor belt (708) is wound around the upper rollers (704) and the lower rollers (712), and both ends of the conveyor belt (708) The pulley (709) is covered, and a rotating shaft (710) is fixed on the pulley (709). The rotating shaft (710) is connected with a motor (711); the motor (711) is a servo motor.
  16. 根据权利要求1所述的机场行李高速输送及分拣系统,其特征在于:所述转弯输送机(4)包括机架(801),机架(801)的内侧设置有多组内侧轮(804),内侧轮(804)均通过连接轴连接有外侧轮(805)、相邻轮(806),相邻轮(806)通过活络三角带连接,任意一组连接轴通过机架(801)上的动力源(802)驱动转动,外侧轮(805)轮径大于内侧轮(804)轮径,且外侧轮(805)和内侧轮(804)的顶部在同一高度。The high-speed baggage conveying and sorting system for an airport according to claim 1, wherein the turning conveyor (4) comprises a frame (801), and a plurality of sets of inner wheels (804) are arranged on the inner side of the frame (801). ), The inner wheel (804) is connected to the outer wheel (805) and the adjacent wheel (806) through a connecting shaft, the adjacent wheel (806) is connected through a flexible triangle belt, and any set of connecting shafts is connected to the frame (801). The power source (802) is driven to rotate, the wheel diameter of the outer wheel (805) is larger than the wheel diameter of the inner wheel (804), and the tops of the outer wheel (805) and the inner wheel (804) are at the same height.
  17. 根据权利要求16所述的机场行李高速输送及分拣系统,其特征在于:外侧轮(805)轮径比内侧轮(804)轮径大10%;机架(801)上的两组相邻轮(806)之间还设有张紧轮(807),张紧轮(807)通过轴承固定在机架(801)上;动力源(802)为驱动电机,驱动电机的输出端连接有减速机(803),减速机(803)通过同步带与内侧轮(804)连接,驱动电机、减速机(803)固定安装于机架(801)上;内侧轮(804)与外侧轮(805)均采用胶轮;机架(801)上表面设有盖板,盖板在内侧轮(804)与外侧轮(805)处开槽使内侧轮(804)与外侧轮(805)部分露出并转动;机架(801)在盖板的两侧还设有尼龙条挡板。The airport high-speed baggage conveying and sorting system according to claim 16, characterized in that the wheel diameter of the outer wheel (805) is 10% larger than the wheel diameter of the inner wheel (804); A tensioning wheel (807) is also arranged between the wheels (806), and the tensioning wheel (807) is fixed on the frame (801) through a bearing; the power source (802) is a driving motor, and the output end of the driving motor is connected with a deceleration The motor (803) and the reducer (803) are connected to the inner wheel (804) through a timing belt. The drive motor and the reducer (803) are fixedly mounted on the frame (801); the inner wheel (804) and the outer wheel (805) All rubber wheels are used; the upper surface of the frame (801) is provided with a cover plate, and the cover plate is slotted at the inner wheel (804) and the outer wheel (805) so that the inner wheel (804) and the outer wheel (805) are partially exposed and rotated. ; The frame (801) is also provided with nylon strip baffles on both sides of the cover plate.
PCT/CN2019/106566 2018-09-20 2019-09-19 High-speed luggage conveying and sorting system for airport WO2020057577A1 (en)

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CN111790623A (en) * 2020-07-29 2020-10-20 云南昆船设计研究院有限公司 System and method for realizing layered and partitioned intelligent sorting of goods
CN112644994A (en) * 2021-01-29 2021-04-13 南京西普重型机械有限公司 Deviation preventing device
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CN112934728A (en) * 2021-03-12 2021-06-11 昆明昆船逻根机场系统有限公司 Airport luggage security check state tracking system and method
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