WO2020050037A1 - Release film and adhesive sheet laminate using same - Google Patents
Release film and adhesive sheet laminate using same Download PDFInfo
- Publication number
- WO2020050037A1 WO2020050037A1 PCT/JP2019/032749 JP2019032749W WO2020050037A1 WO 2020050037 A1 WO2020050037 A1 WO 2020050037A1 JP 2019032749 W JP2019032749 W JP 2019032749W WO 2020050037 A1 WO2020050037 A1 WO 2020050037A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- release
- density
- density polyethylene
- release film
- Prior art date
Links
- 239000000853 adhesive Substances 0.000 title description 16
- 230000001070 adhesive effect Effects 0.000 title description 16
- -1 polypropylene Polymers 0.000 claims abstract description 83
- 239000004743 Polypropylene Substances 0.000 claims abstract description 65
- 229920001155 polypropylene Polymers 0.000 claims abstract description 65
- 229920001684 low density polyethylene Polymers 0.000 claims abstract description 48
- 239000004702 low-density polyethylene Substances 0.000 claims abstract description 48
- 229920001903 high density polyethylene Polymers 0.000 claims abstract description 17
- 239000004700 high-density polyethylene Substances 0.000 claims abstract description 17
- 239000010410 layer Substances 0.000 claims description 302
- 229920000092 linear low density polyethylene Polymers 0.000 claims description 55
- 239000004707 linear low-density polyethylene Substances 0.000 claims description 55
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 54
- 229920000098 polyolefin Polymers 0.000 claims description 22
- 238000010030 laminating Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 22
- 239000002994 raw material Substances 0.000 description 39
- 239000004711 α-olefin Substances 0.000 description 38
- 229920000642 polymer Polymers 0.000 description 27
- 229920001577 copolymer Polymers 0.000 description 25
- 239000000203 mixture Substances 0.000 description 25
- 238000004049 embossing Methods 0.000 description 21
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 18
- 239000005977 Ethylene Substances 0.000 description 18
- 125000004432 carbon atom Chemical group C* 0.000 description 18
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 17
- 238000000034 method Methods 0.000 description 17
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 15
- 238000010438 heat treatment Methods 0.000 description 15
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 14
- 229920000573 polyethylene Polymers 0.000 description 14
- 239000004698 Polyethylene Substances 0.000 description 13
- 239000004708 Very-low-density polyethylene Substances 0.000 description 12
- 229920001866 very low density polyethylene Polymers 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 11
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 9
- 229920001296 polysiloxane Polymers 0.000 description 9
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 8
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 8
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 8
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- 229920003355 Novatec® Polymers 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 6
- RLAWWYSOJDYHDC-BZSNNMDCSA-N lisinopril Chemical compound C([C@H](N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(O)=O)C(O)=O)CC1=CC=CC=C1 RLAWWYSOJDYHDC-BZSNNMDCSA-N 0.000 description 6
- 229920005606 polypropylene copolymer Polymers 0.000 description 6
- 239000000155 melt Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 229920005679 linear ultra low density polyethylene Polymers 0.000 description 4
- 238000000691 measurement method Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 229920001384 propylene homopolymer Polymers 0.000 description 4
- YHQXBTXEYZIYOV-UHFFFAOYSA-N 3-methylbut-1-ene Chemical compound CC(C)C=C YHQXBTXEYZIYOV-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 229920006267 polyester film Polymers 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 229920005604 random copolymer Polymers 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 239000003484 crystal nucleating agent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 2
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 2
- 229920005680 ethylene-methyl methacrylate copolymer Polymers 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical class OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 239000003522 acrylic cement Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000005042 ethylene-ethyl acrylate Substances 0.000 description 1
- 229920006225 ethylene-methyl acrylate Polymers 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 229910001463 metal phosphate Inorganic materials 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000306 polymethylpentene Polymers 0.000 description 1
- 239000011116 polymethylpentene Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000013464 silicone adhesive Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical class CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
- C09J7/405—Adhesives in the form of films or foils characterised by release liners characterised by the substrate of the release liner
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B23/00—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
- B32B2323/04—Polyethylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
- B32B2323/10—Polypropylene
Definitions
- the present invention relates to a release film. Specifically, the present invention relates to a release film suitable for a pressure-sensitive adhesive sheet laminate.
- the support layer comprises at least one selected from the group consisting of polypropylene (B) and high-density polyethylene (C) having a density of 0.941 g / cm 3 or more, and low-density polyethylene (D) having a density of 0.940 g / cm 3 or less. ).
- B polypropylene
- C high-density polyethylene
- D low-density polyethylene
- the support layer contains at least one selected from the group consisting of polypropylene (B) and high-density polyethylene (C) having a density of 0.941 g / cm 3 or more, the rigidity of the release film is increased ( The stiffness is increased), and the handleability and release workability of the release film are improved.
- the release layer in the present invention contains a low-density polyethylene (A) having a density of 0.940 g / cm 3 or less.
- the low-density polyethylene (A) from the viewpoint of improving the peeling property between the pressure-sensitive adhesive sheet preferably has a density 0.935 g / cm 3 or less, more preferably 0.930 g / cm 3 or less, 0.928 g / cm Particularly preferred is 3 or less.
- the density is preferably from 0.850 g / cm 3 or more, more preferably 0.860 g / cm 3 or more, 0.870 g / cm 3 or more is particularly preferable.
- low-density polyethylene (A) having a density of 0.940 g / cm 3 or less may be referred to as “low-density polyethylene (A)”.
- the low-density polyethylene includes a branched low-density polyethylene and a linear low-density polyethylene.
- low-density polyethylene means a branched low-density polyethylene other than linear low-density polyethylene.
- Any of the release layers in the present invention can be used.
- the low-density polyethylene (A) in the release layer preferably contains at least a linear low-density polyethylene, and has a density of at least 0.850 to 0.940 g /. More preferably, it contains cm 3 linear low density polyethylene.
- Linear low-density polyethylene is a copolymer of an ethylene monomer as a main component and an ⁇ - olefin.
- the main component means a component contained in 50% by mole or more of the entire monomer components constituting the linear low-density polyethylene.
- the ⁇ -olefin is preferably an ⁇ -olefin having 3 to 12 carbon atoms, and more preferably an ⁇ -olefin having 4 to 10 carbon atoms.
- Specific examples include 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene and the like.
- These ⁇ -olefins can be used alone or in combination.
- ⁇ -olefins ⁇ -olefins having 4 to 8 carbon atoms are more preferable, and 1-butene, 1-hexene and 1-octene are particularly preferably used from the viewpoint of polymerization productivity.
- the content of the low-density polyethylene (A) in the release layer is preferably 50% by mass or more based on 100% by mass of the total solid content of the release layer, and is 60% by mass. % Or more, more preferably 70% by mass or more. The upper limit is 100% by mass.
- the low-density polyethylene (A) a linear low-density polyethylene and a branched low-density polyethylene can be used in combination.
- the content of the branched low-density polyethylene is preferably 1 to 50 parts by mass, more preferably 3 to 40 parts by mass, and more preferably 5 to 30 parts by mass with respect to 100 parts by mass of the linear low-density polyethylene. It is particularly preferred to do so.
- the release layer as linear low density polyethylene having a density of 0.850 ⁇ 0.940g / cm 3, density of 0.900 g / cm 3 or more 0.940 g / cm 3 or less of a linear low-density It is preferable to contain polyethylene and a linear low-density polyethylene having a density of 0.850 g / cm 3 or more and less than 0.900 g / cm 3 . Thereby, the releasability from the adhesive sheet is further improved.
- linear low-density polyethylene having a density of 0.850 g / cm 3 or more and less than 0.900 g / cm 3 may be referred to as “linear ultra-low-density polyethylene”.
- density may say 0.900 g / cm 3 or more 0.940 g / cm 3 or less linear low density polyethylene as "LLDPE”, a density of 0.850 g / cm 3 or more 0.900 g / cm 3
- VLDPE linear ultra-low-density polyethylene of less than
- LLDPE and VLDPE are copolymers of ethylene and ⁇ -olefin, and the density tends to decrease as the content of ⁇ -olefin increases.
- the content of ⁇ -olefin in LLDPE is preferably 0.5 to 15 mol%, more preferably 1 to 10 mol%, and particularly preferably 2 to 7 mol% of the whole monomer component.
- the content of ⁇ -olefin in VLDPE is preferably 4 to 30 mol%, more preferably 7 to 25 mol%, and particularly preferably 10 to 20 mol% of the whole monomer component.
- LLDPE is preferably a copolymer of ethylene and an ⁇ -olefin having 3 to 12 carbon atoms, more preferably a copolymer of ethylene and an ⁇ -olefin having 4 to 10 carbon atoms, Particularly preferred is a copolymer of ethylene and an ⁇ -olefin having 4 to 8 carbon atoms.
- ⁇ -olefins having 4 to 8 carbon atoms 1-butene, 1-hexene and 1-octene are preferred.
- the density of LLDPE is preferably from 0.910 g / cm 3 or more, more preferably 0.915 g / cm 3 or more, 0.917 g / cm 3 or more is particularly preferable. Further, the density is at 0.940 g / cm 3 or less, preferably 0.935 g / cm 3 or less, more preferably 0.930 g / cm 3 or less, 0.928 g / cm 3 or less is particularly preferred.
- VLDPE is preferably a copolymer of ethylene and an ⁇ -olefin having 3 to 12 carbon atoms, more preferably a copolymer of ethylene and an ⁇ -olefin having 4 to 10 carbon atoms, Particularly preferred is a copolymer of ethylene and an ⁇ -olefin having 4 to 8 carbon atoms.
- ⁇ -olefins having 4 to 8 carbon atoms 1-butene, 1-hexene and 1-octene are preferred.
- Density of VLDPE is preferably less than 0.895 g / cm 3, more preferably less than 0.890 g / cm 3, less than 0.885 g / m 3 is especially preferred. Further, the density is preferably from 0.855 g / cm 3 or more, more preferably 0.860 g / cm 3 or more, 0.865 g / cm 3 or more is particularly preferable.
- the release layer preferably contains 2 to 30 parts by mass of VLDPE with respect to 100 parts by mass of LLDPE from the viewpoint of further improving the releasability from the pressure-sensitive adhesive sheet. It is more preferably contained by mass part, particularly preferably from 6 to 15 parts by mass.
- the other polyolefins described above can be used alone or in combination of two or more.
- the maximum height roughness Rz is preferably 5.0 ⁇ m or more, more preferably 10.0 ⁇ m or more, and further preferably 15.0 ⁇ m or more. It is particularly preferable that the thickness be 21.0 ⁇ m or more. The upper limit of the maximum height roughness Rz is about 50 ⁇ m. When the maximum height roughness Rz of the release layer surface is 5.0 ⁇ m or more, preferably 10.0 ⁇ m or more, an increase in the peeling force from the pressure-sensitive adhesive sheet after heating is easily suppressed.
- ⁇ ⁇ Embossing is preferred among the above-mentioned unevenness forming methods.
- the embossing treatment for example, a method in which a heated embossing roll is pressed against the release layer of the release film is preferable, and the unevenness formed on the release layer is controlled by adjusting the heating temperature and the pressing pressure of the embossing roll. be able to.
- the heating temperature of the embossing roll is preferably from 80 ° C to 160 ° C, more preferably from 100 ° C to 140 ° C.
- the support layer in the present invention includes at least one selected from the group consisting of polypropylene (B) and high-density polyethylene (C) having a density of 0.941 g / cm 3 or more, and low density having a density of 0.940 g / cm 3 or less.
- high-density polyethylene (C) having a density of 0.941 g / cm 3 or more may be referred to as “high-density polyethylene (C)”
- low-density polyethylene having a density of 0.940 g / cm 3 or less Polyethylene (D) may be referred to as "low density polyethylene (D)".
- polypropylene (B) examples include a propylene homopolymer, a copolymer of propylene and another ⁇ -olefin, or a mixture thereof.
- the polypropylene (B) preferably has a higher degree of crystallinity from the viewpoint of increasing the rigidity (strengthening) of the release film.
- the crystallinity of the polypropylene (B) contained in the support layer is preferably 40% or more, more preferably 50% or more, and particularly preferably 60% or more.
- the upper limit of the crystallinity is 100%.
- the crystallinity of the polypropylene can be adjusted by controlling the cooling temperature and the cooling rate after the melt extrusion in the film forming process by melt extrusion of the support layer. For example, by lowering the cooling rate, the crystallinity of polypropylene increases. Further, the crystallinity can be increased by using a crystal nucleating agent in combination.
- the crystal nucleating agent is not particularly limited, and a known compound can be used. Examples include inorganic substances such as talc, metal carboxylate, metal phosphate, sorbitol derivatives, metal salts of rosin, and the like.
- polypropylene (B) and high-density polyethylene (C) may be used alone or in combination.
- the content ratio (B: C) is not particularly limited, but is preferably, for example, 98: 2 to 2:98 by mass, and 95: 5 to 5:95 is more preferred.
- the low-density polyethylene (D) may be the same or different from the low-density polyethylene (A) used for the release layer, but is preferably the same from the viewpoint of adhesion and productivity.
- the linear low-density polyethylene and the branched low-density polyethylene are different types, and when the difference in density is 0.005 g / cm 3 or more, they are different types, and when they do not fall within the above range, they are the same type.
- the content of the low-density polyethylene (D) in the support layer is preferably 3% by mass or more based on 100% by mass of the total solid content of the support layer, from the viewpoint of improving the adhesion between the release layer and the support layer. 5 mass% or more is more preferable, and 7 mass% or more is particularly preferable. On the other hand, if the content of the low-density polyethylene (D) is too large, the rigidity of the release film may decrease. Therefore, the content is preferably 40% by mass or less, more preferably 30% by mass or less, and 25% by mass. % Is particularly preferred.
- the content ratio (B + C) :( D) of the total (B + C) of the polypropylene (B) and the high-density polyethylene (C) and the low-density polyethylene (D) is 97: 3 to 60 by mass. : 40, more preferably 95: 5 to 70:30, and particularly preferably 93: 7 to 75:25.
- the adhesiveness can be further improved while securing the rigidity of the release film.
- the support layer can contain additives such as a coloring pigment and an antioxidant.
- a back layer can be provided on the surface of the support layer opposite to the surface on which the release layer is provided.
- a back layer can be composed of the same or different composition as the release layer. Details of the back layer will be described later.
- the thickness of the support layer is preferably from 20 to 130 ⁇ m, more preferably from 30 to 120 ⁇ m, further preferably from 40 to 100 ⁇ m, and particularly preferably from 50 to 80 ⁇ m.
- the thickness of the release layer is preferably 5 to 40 ⁇ m, more preferably 10 to 35 ⁇ m, and particularly preferably 15 to 30 ⁇ m.
- the ratio (Rt / St) of the thickness (Rt) of the release layer to the thickness (St) of the support layer is 0.05 to 0.50. It is preferably 0.10 to 0.40, more preferably 0.15 to 0.40.
- the release film of the present invention can be manufactured by a known method such as a melt extrusion method or a melt extrusion lamination method.
- a melt extrusion method or a melt extrusion lamination method.
- the support layer, the release layer, and the optional back layer are formed by a melt coextrusion method. This enhances the adhesion between the release layer and the support layer. Further, the melt coextrusion method is preferable from the viewpoint of productivity.
- the release film of the present invention preferably has a three-layer structure of a release layer / a support layer / a back layer, and all of these layers preferably contain a polyolefin as a main component.
- the film is preferably formed by an extrusion method. That is, the release film of the present invention is preferably composed of a polyolefin multilayer (three-layer) coextruded film.
- the release film of the present invention can reduce the peeling force from the pressure-sensitive adhesive sheet by heating.
- the heating temperature is preferably 70 ° C. or higher, more preferably 75 ° C. or higher, and particularly preferably 80 ° C. or higher.
- the upper limit is about 130 ° C.
- the heating time is appropriately set depending on the heating temperature and the form of the release film.
- the release force (normal release force) of the release layer surface to the pressure-sensitive adhesive tape is preferably 7.0 N / 50 mm or less, more preferably 4.0 N / 50 mm or less, and further 2.0 N / 50 mm. Or less, and particularly preferably 1.0 N / 50 mm or less.
- the lower limit of the peeling force is about 0.05 N / 50 mm.
- the difference between the heat peeling force and the normal peeling force (the value obtained by subtracting the normal peeling force from the heat peeling force) is preferably 2.0 N / 50 mm or less, more preferably 1.0 N / 50 mm or less, and further more preferably 0.7 N / 50 mm. It is preferably at most 50 mm, particularly preferably at most 0.3 N / 50 mm.
- the release film of the present invention preferably has a back layer on the surface of the support layer opposite to the surface having the release layer.
- the back layer can be provided for protecting the support layer or improving the slipperiness of the release film.
- the back layer preferably contains a polyolefin, and more preferably contains a polyolefin as a main component.
- containing a polyolefin as a main component means that the polyolefin is contained in an amount of 50% by mass or more based on 100% by mass of the total solid content of the back layer, and that the polyolefin is contained in an amount of 60% by mass or more. More preferably, the content is more preferably 70% by mass or more, particularly preferably 80% by mass or more. The upper limit is 100% by mass.
- Polyolefins include homopolymers of ethylene, propylene and ⁇ -olefins having 4 to 10 carbon atoms, and copolymers thereof.
- Examples of the ⁇ -olefin having 4 to 10 carbon atoms include 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, and 3-methyl-1-butene , 4-methyl-1-pentene and the like.
- copolymer examples include a copolymer of ethylene and propylene, a copolymer of ethylene and an ⁇ -olefin having 4 to 10 carbon atoms, and a copolymer of propylene and an ⁇ -olefin having 4 to 10 carbon atoms.
- Copolymers include copolymers of ethylene, propylene and an ⁇ -olefin having 4 to 10 carbon atoms.
- the above polyolefins may be used alone or in combination of two or more.
- the back layer preferably contains at least one selected from the group consisting of polyethylene and polypropylene.
- polyethylene the aforementioned low-density polyethylene (A) is preferably used.
- polypropylene a homopolymer of propylene is preferably used.
- the back layer is preferably relatively rough from the viewpoint of ensuring the slipperiness of the release film.
- the arithmetic average roughness Ra of the surface of the release layer is less than 0.5 ⁇ m
- the back layer is preferably relatively rough.
- the arithmetic average roughness Ra of the surface of the back layer is preferably 0.1 to 0.5 ⁇ m, more preferably 0.2 to 0.4 ⁇ m.
- the maximum height roughness Rz of the surface of the back layer is preferably 1.0 to 7.0 ⁇ m, more preferably 1.5 to 6.0 ⁇ m, and more preferably 2.0 to 5.0 ⁇ m. It is particularly preferred that there is.
- the back layer preferably contains a propylene homopolymer and a polyolefin other than the propylene homopolymer.
- Polyolefins other than propylene homopolymer include polyethylene, homopolymers of ⁇ -olefins having 4 to 10 carbon atoms, copolymers of propylene and ethylene, and ⁇ -olefins having 4 to 10 carbon atoms of ethylene. It is preferable to use at least one member selected from the group consisting of Among these, a propylene-ethylene random copolymer is preferred.
- the release film of the present invention is suitable as a release film for an adhesive sheet for a hard disk drive.
- This pressure-sensitive adhesive sheet is preferably a non-silicone pressure-sensitive adhesive sheet containing no silicone compound.
- the pressure-sensitive adhesive sheet to which the release film of the present invention is applied is not particularly limited, but the pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive sheet includes an acrylic pressure-sensitive adhesive, a polyester-based pressure-sensitive adhesive, a urethane-based pressure-sensitive adhesive, a rubber-based pressure-sensitive adhesive, and the like. Non-silicone adhesives are preferably used. In particular, an acrylic pressure-sensitive adhesive is preferable.
- ⁇ Measurement method> The temperature was raised from 0 ° C. to 250 ° C. at a rate of 10 ° C./min, and the heat of fusion was determined. From the obtained heat of fusion ⁇ H (J / g), the crystallinity was determined from the formula of ( ⁇ H / resin fraction / 209) ⁇ 100 (%).
- the resin fraction indicates the polymer fraction in the material, and is 1.0 if the resin component is 100%.
- 209 is the heat of fusion (J / g) at the time of 100% crystallization of polypropylene.
- This adhesive sheet laminate was left at room temperature (23 ⁇ 2 ° C.) for 24 hours, and a sample heated at 40 ° C. for 10 days was prepared.
- a tensile tester (“EZ-SX” manufactured by Shimadzu Corporation) was used.
- EZ-SX tensile tester
- Example 3 A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was produced in the same manner as in Example 1 except that the support layer raw materials were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
- -Supporting layer raw material 93 parts by mass of polypropylene ("Novatech PP (registered trademark)" FL4, manufactured by Nippon Polypropylene Co., Ltd.) and linear low-density polyethylene ("Evolu (registered trademark)" SP0540, manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 7 parts by mass.
- Example 5 A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was produced in the same manner as in Example 1 except that the support layer raw materials were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
- -Supporting layer raw material 70 parts by mass of polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low density polyethylene (“Evolu (registered trademark)" SP0540 manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 30 parts by mass.
- Example 6 A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
- Example 7 A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
- Example 8 A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
- Example 9 A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
- the arithmetic average roughness Ra of the surface of the back layer was 0.3 ⁇ m, and the maximum height roughness Rz was 2.6 ⁇ m.
- Example 21 to 31 Each of the release films produced in Example 1 and Examples 6 to 11 was subjected to an embossing treatment using the following embossing rolls to obtain a release film having fine irregularities formed on the surface of the release layer.
- the embossing treatment was performed by pressing an embossing roll heated to 140 ° C. against a release layer of a release film.
- Table 2 shows the relationship between the release film before embossing and the embossing roll.
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Abstract
The objective of the present invention is to provide a release film wherein the tightness of contact between a base material (support layer) and a release layer is excellent. In order to achieve the objective, this release film has the following constitution. Namely, the release film has at least a support layer and a release layer, wherein the release layer contains a low density polyethylene (A) with a density of 0.940 g/cm3 or less, the support layer includes a low density polyethylene (D) with a density of 0.940 g/cm3 or less and at least one selected from the group consisting of polypropylene (B) and a high density polyethylene (C) with a density of 0.941 g/cm3 or more.
Description
本発明は離型フィルムに関する。詳細には、粘着シート積層体に好適な離型フィルムに関する。
The present invention relates to a release film. Specifically, the present invention relates to a release film suitable for a pressure-sensitive adhesive sheet laminate.
粘着シートに使用される離型フィルムには、剥離性に優れるシリコーン系離型剤が一般的に用いられている。しかし、シリコーン系離型剤に含まれるシリコーン化合物は、ハードディスクドライブ装置のような電子機器に腐食や誤動作などの悪影響を及ぼすことがある。
シ リ コ ー ン Since the release film used for the pressure-sensitive adhesive sheet is generally made of a silicone release agent having excellent releasability. However, the silicone compound contained in the silicone-based release agent may adversely affect electronic devices such as hard disk drives, such as corrosion and malfunction.
そこで、ハードディスクドライブ装置のような電子機器に使用する粘着シートには、シリコーン汚染を防止するために、ポリエチレンを含む離型層が、ポリエステルフィルムやポリオレフィンフィルムなどの基材に、アンダーコート層や下引き層を介してラミネートされた離型フィルムが提案されている(特許文献1、2)。
Therefore, in order to prevent silicone contamination, a release layer containing polyethylene is applied to a base material such as a polyester film or a polyolefin film on an adhesive sheet used for an electronic device such as a hard disk drive device. Release films laminated via a pull layer have been proposed (Patent Documents 1 and 2).
しかしながら、ポリエステルフィルムやポリオレフィンフィルムなどの基材上にポリエチレン含有離型層を設けた離型フィルムは、基材と離型層との密着性が十分ではなかった。
However, the release film in which the polyethylene-containing release layer was provided on a substrate such as a polyester film or a polyolefin film did not have sufficient adhesion between the substrate and the release layer.
従って、本発明の目的は、基材(支持層)と離型層との密着性が良好な離型フィルムを提供することにある。
Accordingly, it is an object of the present invention to provide a release film having good adhesion between a substrate (support layer) and a release layer.
本発明の上記目的は、以下の発明によって達成された。
[1]少なくとも支持層と離型層を有する離型フィルムであって、前記離型層は密度が0.940g/cm3以下の低密度ポリエチレン(A)を含有し、前記支持層はポリプロピレン(B)および密度が0.941g/cm3以上の高密度ポリエチレン(C)からなる群から選ばれる少なくとも一種と密度が0.940g/cm3以下の低密度ポリエチレン(D)とを含有する、離型フィルム。 The above object of the present invention has been achieved by the following inventions.
[1] A release film having at least a support layer and a release layer, wherein the release layer contains low-density polyethylene (A) having a density of 0.940 g / cm 3 or less, and the support layer is formed of polypropylene ( B) and a low-density polyethylene (D) having a density of 0.940 g / cm 3 or less and at least one selected from the group consisting of a high-density polyethylene (C) having a density of 0.941 g / cm 3 or more. Mold film.
[1]少なくとも支持層と離型層を有する離型フィルムであって、前記離型層は密度が0.940g/cm3以下の低密度ポリエチレン(A)を含有し、前記支持層はポリプロピレン(B)および密度が0.941g/cm3以上の高密度ポリエチレン(C)からなる群から選ばれる少なくとも一種と密度が0.940g/cm3以下の低密度ポリエチレン(D)とを含有する、離型フィルム。 The above object of the present invention has been achieved by the following inventions.
[1] A release film having at least a support layer and a release layer, wherein the release layer contains low-density polyethylene (A) having a density of 0.940 g / cm 3 or less, and the support layer is formed of polypropylene ( B) and a low-density polyethylene (D) having a density of 0.940 g / cm 3 or less and at least one selected from the group consisting of a high-density polyethylene (C) having a density of 0.941 g / cm 3 or more. Mold film.
本発明によれば、支持層と離型層との密着性が良好な離型フィルムを提供することができる。
According to the present invention, a release film having good adhesion between the support layer and the release layer can be provided.
本発明の離型フィルムは、少なくとも支持層と離型層を有する。離型層は、密度が0.940g/cm3以下の低密度ポリエチレン(A)を含有する。このような離型層を用いることによって、比較的良好な剥離性が得られる。
The release film of the present invention has at least a support layer and a release layer. The release layer contains low-density polyethylene (A) having a density of 0.940 g / cm 3 or less. By using such a release layer, relatively good releasability can be obtained.
支持層は、ポリプロピレン(B)および密度が0.941g/cm3以上の高密度ポリエチレン(C)からなる群から選ばれる少なくとも一種と、密度が0.940g/cm3以下の低密度ポリエチレン(D)とを含有する。このような支持層と上記離型層とを積層することによって、離型層と支持層との密着性が向上する。また、支持層がポリプロピレン(B)および密度が0.941g/cm3以上の高密度ポリエチレン(C)からなる群から選ばれる少なくとも一種を含有することによって、離型フィルムの剛性が高められて(腰が強くなって)、離型フィルムの取り扱い性や剥離作業性が向上する。
The support layer comprises at least one selected from the group consisting of polypropylene (B) and high-density polyethylene (C) having a density of 0.941 g / cm 3 or more, and low-density polyethylene (D) having a density of 0.940 g / cm 3 or less. ). By laminating such a support layer and the release layer, the adhesion between the release layer and the support layer is improved. In addition, when the support layer contains at least one selected from the group consisting of polypropylene (B) and high-density polyethylene (C) having a density of 0.941 g / cm 3 or more, the rigidity of the release film is increased ( The stiffness is increased), and the handleability and release workability of the release film are improved.
[離型層]
本発明における離型層は、密度が0.940g/cm3以下の低密度ポリエチレン(A)を含有する。上記低密度ポリエチレン(A)は、粘着シートとの剥離性を向上させるという観点から、密度が0.935g/cm3以下が好ましく、0.930g/cm3以下がより好ましく、0.928g/cm3以下が特に好ましい。また、上記密度は、0.850g/cm3以上が好ましく、0.860g/cm3以上がより好ましく、0.870g/cm3以上が特に好ましい。 [Release layer]
The release layer in the present invention contains a low-density polyethylene (A) having a density of 0.940 g / cm 3 or less. The low-density polyethylene (A), from the viewpoint of improving the peeling property between the pressure-sensitive adhesive sheet preferably has a density 0.935 g / cm 3 or less, more preferably 0.930 g / cm 3 or less, 0.928 g / cm Particularly preferred is 3 or less. Further, the density is preferably from 0.850 g / cm 3 or more, more preferably 0.860 g / cm 3 or more, 0.870 g / cm 3 or more is particularly preferable.
本発明における離型層は、密度が0.940g/cm3以下の低密度ポリエチレン(A)を含有する。上記低密度ポリエチレン(A)は、粘着シートとの剥離性を向上させるという観点から、密度が0.935g/cm3以下が好ましく、0.930g/cm3以下がより好ましく、0.928g/cm3以下が特に好ましい。また、上記密度は、0.850g/cm3以上が好ましく、0.860g/cm3以上がより好ましく、0.870g/cm3以上が特に好ましい。 [Release layer]
The release layer in the present invention contains a low-density polyethylene (A) having a density of 0.940 g / cm 3 or less. The low-density polyethylene (A), from the viewpoint of improving the peeling property between the pressure-sensitive adhesive sheet preferably has a density 0.935 g / cm 3 or less, more preferably 0.930 g / cm 3 or less, 0.928 g / cm Particularly preferred is 3 or less. Further, the density is preferably from 0.850 g / cm 3 or more, more preferably 0.860 g / cm 3 or more, 0.870 g / cm 3 or more is particularly preferable.
以下の説明において、密度が0.940g/cm3以下の低密度ポリエチレン(A)を「低密度ポリエチレン(A)」と言うことがある。
In the following description, low-density polyethylene (A) having a density of 0.940 g / cm 3 or less may be referred to as “low-density polyethylene (A)”.
低密度ポリエチレンには、分岐状低密度ポリエチレンと直鎖状低密度ポリエチレンがある。一般に、低密度ポリエチレンといえば、直鎖状低密度ポリエチレン以外の分岐状低密度ポリエチレンを意味する。本発明における離型層にはいずれも用いることができる。粘着シートとの剥離性をさらに向上させるという観点から、離型層における低密度ポリエチレン(A)は、少なくとも直鎖状低密度ポリエチレンを含むことが好ましく、少なくとも密度が0.850~0.940g/cm3の直鎖状低密度ポリエチレンを含むことがより好ましい。
The low-density polyethylene includes a branched low-density polyethylene and a linear low-density polyethylene. Generally, low-density polyethylene means a branched low-density polyethylene other than linear low-density polyethylene. Any of the release layers in the present invention can be used. From the viewpoint of further improving the releasability from the pressure-sensitive adhesive sheet, the low-density polyethylene (A) in the release layer preferably contains at least a linear low-density polyethylene, and has a density of at least 0.850 to 0.940 g /. More preferably, it contains cm 3 linear low density polyethylene.
直鎖状低密度ポリエチレンは、エチレンモノマーを主成分とし、これにα- オレフィンを共重合したものである。ここで、主成分とは直鎖状低密度ポリエチレンを構成するモノマー成分全体の50モル%以上含まれる成分を意味する。
Linear low-density polyethylene is a copolymer of an ethylene monomer as a main component and an α- olefin. Here, the main component means a component contained in 50% by mole or more of the entire monomer components constituting the linear low-density polyethylene.
α-オレフィンとしては、炭素数が3~12のα-オレフィンが好ましく、炭素数が4~10のα-オレフィンがより好ましい。具体的には、1-ブテン、1-ペンテン、4-メチル-1-ペンテン、1-ヘキセン、1-ヘプテン、1-オクテン、1-ノネン、1-デセンなどが挙げられる。これらのα-オレフィンは、単独もしくは組み合わせて用いることができる。α-オレフィンの中でも炭素数が4~8のα-オレフィンがさらに好ましく、特に、1-ブテン、1-ヘキセン、1-オクテンが重合生産性の観点から好ましく用いられる。
The α-olefin is preferably an α-olefin having 3 to 12 carbon atoms, and more preferably an α-olefin having 4 to 10 carbon atoms. Specific examples include 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene and the like. These α-olefins can be used alone or in combination. Among the α-olefins, α-olefins having 4 to 8 carbon atoms are more preferable, and 1-butene, 1-hexene and 1-octene are particularly preferably used from the viewpoint of polymerization productivity.
粘着シートとの剥離性を向上させるという観点から、離型層における低密度ポリエチレン(A)の含有量は、離型層の固形分総量100質量%に対して50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上が特により好ましい。上限は100質量%である。
From the viewpoint of improving the releasability from the pressure-sensitive adhesive sheet, the content of the low-density polyethylene (A) in the release layer is preferably 50% by mass or more based on 100% by mass of the total solid content of the release layer, and is 60% by mass. % Or more, more preferably 70% by mass or more. The upper limit is 100% by mass.
離型層には、低密度ポリエチレン(A)として、直鎖状低密度ポリエチレンと分岐状低密度ポリエチレンを併用することができる。この場合、直鎖状低密度ポリエチレン100質量部に対して分岐状低密度ポリエチレンを1~50質量部含有することが好ましく、3~40質量部含有することがより好ましく、5~30質量部含有することが特に好ましい。
直 鎖 In the release layer, as the low-density polyethylene (A), a linear low-density polyethylene and a branched low-density polyethylene can be used in combination. In this case, the content of the branched low-density polyethylene is preferably 1 to 50 parts by mass, more preferably 3 to 40 parts by mass, and more preferably 5 to 30 parts by mass with respect to 100 parts by mass of the linear low-density polyethylene. It is particularly preferred to do so.
また、離型層は、密度が0.850~0.940g/cm3の直鎖状低密度ポリエチレンとして、密度が0.900g/cm3以上0.940g/cm3以下の直鎖状低密度ポリエチレンと、密度が0.850g/cm3以上0.900g/cm3未満の直鎖状低密度ポリエチレンを含有することが好ましい。これによって、粘着シートとの剥離性がさらに向上する。
Further, the release layer, as linear low density polyethylene having a density of 0.850 ~ 0.940g / cm 3, density of 0.900 g / cm 3 or more 0.940 g / cm 3 or less of a linear low-density It is preferable to contain polyethylene and a linear low-density polyethylene having a density of 0.850 g / cm 3 or more and less than 0.900 g / cm 3 . Thereby, the releasability from the adhesive sheet is further improved.
なお、密度が0.850g/cm3以上0.900g/cm3未満の直鎖状低密度ポリエチレンは「直鎖状超低密度ポリエチレン」と称されることがある。
Note that a linear low-density polyethylene having a density of 0.850 g / cm 3 or more and less than 0.900 g / cm 3 may be referred to as “linear ultra-low-density polyethylene”.
以下、密度が0.900g/cm3以上0.940g/cm3以下の直鎖状低密度ポリエチレンを「LLDPE」と言うことがあり、密度が0.850g/cm3以上0.900g/cm3未満の直鎖状超低密度ポリエチレンを「VLDPE」と言うことがある。
Hereinafter, density may say 0.900 g / cm 3 or more 0.940 g / cm 3 or less linear low density polyethylene as "LLDPE", a density of 0.850 g / cm 3 or more 0.900 g / cm 3 A linear ultra-low-density polyethylene of less than may be referred to as “VLDPE”.
LLDPEおよびVLDPEは、エチレンとα-オレフィンとの共重合体であり、α-オレフィンの含有量が多くなると密度が小さくなる傾向にある。LLDPEにおけるα-オレフィンの含有量は、モノマー成分全体の0.5~15モル%が好ましく、1~10モル%がより好ましく、2~7モル%が特に好ましい。VLDPEにおけるα-オレフィンの含有量は、モノマー成分全体の4~30モル%が好ましく、7~25モル%がより好ましく、10~20モル%が特に好ましい。
LLDPE and VLDPE are copolymers of ethylene and α-olefin, and the density tends to decrease as the content of α-olefin increases. The content of α-olefin in LLDPE is preferably 0.5 to 15 mol%, more preferably 1 to 10 mol%, and particularly preferably 2 to 7 mol% of the whole monomer component. The content of α-olefin in VLDPE is preferably 4 to 30 mol%, more preferably 7 to 25 mol%, and particularly preferably 10 to 20 mol% of the whole monomer component.
LLDPEは、エチレンと炭素数が3~12のα-オレフィンとの共重合体であることが好ましく、エチレンと炭素数が4~10のα-オレフィンとの共重合体であることがさらに好ましく、エチレンと炭素数が4~8のα-オレフィンとの共重合体であることが特に好ましい。上記の炭素数が4~8のα-オレフィンの中でも、1-ブテン、1-ヘキセン、1-オクテンが好ましい。
LLDPE is preferably a copolymer of ethylene and an α-olefin having 3 to 12 carbon atoms, more preferably a copolymer of ethylene and an α-olefin having 4 to 10 carbon atoms, Particularly preferred is a copolymer of ethylene and an α-olefin having 4 to 8 carbon atoms. Among the above α-olefins having 4 to 8 carbon atoms, 1-butene, 1-hexene and 1-octene are preferred.
LLDPEの密度は、0.910g/cm3以上が好ましく、0.915g/cm3以上がより好ましく、0.917g/cm3以上が特に好ましい。また、上記密度は、0.940g/cm3以下であるが、0.935g/cm3以下が好ましく、0.930g/cm3以下がより好ましく、0.928g/cm3以下が特に好ましい。
The density of LLDPE is preferably from 0.910 g / cm 3 or more, more preferably 0.915 g / cm 3 or more, 0.917 g / cm 3 or more is particularly preferable. Further, the density is at 0.940 g / cm 3 or less, preferably 0.935 g / cm 3 or less, more preferably 0.930 g / cm 3 or less, 0.928 g / cm 3 or less is particularly preferred.
VLDPEは、エチレンと炭素数が3~12のα-オレフィンとの共重合体であることが好ましく、エチレンと炭素数が4~10のα-オレフィンとの共重合体であることがさらに好ましく、エチレンと炭素数が4~8のα-オレフィンとの共重合体であることが特に好ましい。上記の炭素数が4~8のα-オレフィンの中でも、1-ブテン、1-ヘキセン、1-オクテンが好ましい。このようなVLDPEを離型層に含有させることによって、加熱後の剥離力の上昇が抑制されやすくなる。特に、VLDPEがエチレンと1-オクテンとの共重合体である場合に加熱後の剥離力上昇の抑制効果が大きくなる。
VLDPE is preferably a copolymer of ethylene and an α-olefin having 3 to 12 carbon atoms, more preferably a copolymer of ethylene and an α-olefin having 4 to 10 carbon atoms, Particularly preferred is a copolymer of ethylene and an α-olefin having 4 to 8 carbon atoms. Among the above α-olefins having 4 to 8 carbon atoms, 1-butene, 1-hexene and 1-octene are preferred. By including such VLDPE in the release layer, an increase in the peeling force after heating is easily suppressed. In particular, when VLDPE is a copolymer of ethylene and 1-octene, the effect of suppressing an increase in the peeling force after heating increases.
VLDPEの密度は、0.895g/cm3未満が好ましく、0.890g/cm3未満がより好ましく、0.885g/m3未満が特に好ましい。また、上記密度は、0.855g/cm3以上が好ましく、0.860g/cm3以上がより好ましく、0.865g/cm3以上が特に好ましい。
Density of VLDPE is preferably less than 0.895 g / cm 3, more preferably less than 0.890 g / cm 3, less than 0.885 g / m 3 is especially preferred. Further, the density is preferably from 0.855 g / cm 3 or more, more preferably 0.860 g / cm 3 or more, 0.865 g / cm 3 or more is particularly preferable.
LLDPEとVLDPEの含有比率としては、粘着シートとの剥離性をより向上させるという観点から、離型層が、LLDPE100質量部に対してVLDPEを2~30質量部含有することが好ましく、4~20質量部含有することがより好ましく、6~15質量部含有することが特に好ましい。
As for the content ratio of LLDPE and VLDPE, the release layer preferably contains 2 to 30 parts by mass of VLDPE with respect to 100 parts by mass of LLDPE from the viewpoint of further improving the releasability from the pressure-sensitive adhesive sheet. It is more preferably contained by mass part, particularly preferably from 6 to 15 parts by mass.
また、離型層には、低密度ポリエチレン(A)以外のポリオレフィン(以下、「他のポリオレフィン」と言うことがある)を含有することができる。他のポリオレフィンとしては、例えば、ポリプロピレン、ポリブテン、ポリ(4-メチル-1-ペンテン)、プロピレン-α-オレフィン共重合体、エチレンとα-オレフィン以外の成分との共重合体などが挙げられる。
The release layer may contain a polyolefin other than the low-density polyethylene (A) (hereinafter, may be referred to as “other polyolefin”). Examples of the other polyolefin include polypropylene, polybutene, poly (4-methyl-1-pentene), a propylene-α-olefin copolymer, and a copolymer of ethylene and a component other than α-olefin.
上記プロピレン-α-オレフィン共重合体におけるα-オレフィンとしては、1-ブテン、1-ペンテン、1-ヘキセン、1-ヘプテン、1-オクテン、1-ノネン、1-デセン、3-メチル-1-ブテン、4-メチル-1-ペンテンなどが挙げられる。
Examples of the α-olefin in the propylene-α-olefin copolymer include 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, and 3-methyl-1- Butene, 4-methyl-1-pentene and the like.
上記エチレンとα-オレフィン以外の成分との共重合体としては、例えば、エチレン-アクリル酸共重合体(EAA)、エチレン-メタクリル酸共重合体(EMAA)などのエチレン-不飽和カルボン酸共重合体;アイオノマー;エチレン-アクリル酸メチル共重合体、エチレン-アクリル酸エチル共重合体(EEA)、エチレン-メタクリル酸メチル共重合体(EMMA)などのエチレン-(メタ)アクリル酸エステル共重合体;エチレン-酢酸ビニル共重合体(EVA);エチレン-ビニルアルコール共重合体などが挙げられる。
Examples of the copolymer of ethylene and a component other than α-olefin include ethylene-unsaturated carboxylic acid copolymers such as ethylene-acrylic acid copolymer (EAA) and ethylene-methacrylic acid copolymer (EMAA). Copolymers; ionomers; ethylene- (meth) acrylate copolymers such as ethylene-methyl acrylate copolymer, ethylene-ethyl acrylate copolymer (EEA), and ethylene-methyl methacrylate copolymer (EMMA); Ethylene-vinyl acetate copolymer (EVA); and ethylene-vinyl alcohol copolymer.
上記した他のポリオレフィンは、単独あるいは2種以上組み合わせて使用することができる。
The other polyolefins described above can be used alone or in combination of two or more.
離型層が他のポリオレフィンを含有する場合の他のポリオレフィンの含有量は、低密度ポリエチレン(A)100質量部に対して、1~30質量部が適当である。
場合 When the release layer contains another polyolefin, the content of the other polyolefin is suitably 1 to 30 parts by mass with respect to 100 parts by mass of the low-density polyethylene (A).
粘着シートとの剥離性をさらに向上させるという観点から、離型層は表面粗さが比較的大きいことが好ましい。具体的には、離型層の表面の算術平均粗さRaは、0.5μm以上が好ましく、1.0μm以上がより好ましく、1.5μm以上が特に好ましい。離型層の算術平均粗さRaが過度に大きくなると、粘着シートに離型層の凹凸形状が転写して粘着シートとハードディスクドライブなどの被着体との密着性が低下することがあるので、上記算術平均粗さRaは7.0μm以下が好ましい。
か ら From the viewpoint of further improving the releasability from the pressure-sensitive adhesive sheet, the release layer preferably has a relatively large surface roughness. Specifically, the arithmetic average roughness Ra of the surface of the release layer is preferably 0.5 μm or more, more preferably 1.0 μm or more, and particularly preferably 1.5 μm or more. If the arithmetic average roughness Ra of the release layer is excessively large, the adhesiveness between the pressure-sensitive adhesive sheet and the adherend such as a hard disk drive may be reduced by transferring the unevenness of the release layer to the pressure-sensitive adhesive sheet, The arithmetic average roughness Ra is preferably 7.0 μm or less.
上記した離型層の表面粗さは、離型層表面に微細な凹凸を形成することによって、制御することができる。
表面 The surface roughness of the release layer can be controlled by forming fine irregularities on the surface of the release layer.
離型層表面の凹凸形状としては、特に限定されず、同一の凹凸パターンが規則的あるいは不規則的に配列されたもの、異なる凹凸パターンが規則的あるいは不規則的に配列されたものなどを採用することができる。凹凸パターンとしては、例えば、格子状パターン、絹目状パターン、梨地状パターン、ドット状パターンなどが挙げられる。
The uneven shape of the release layer surface is not particularly limited, and one having the same uneven pattern arranged regularly or irregularly, one having different uneven patterns arranged regularly or irregularly, or the like is employed. can do. Examples of the concavo-convex pattern include a lattice pattern, a silk pattern, a satin pattern, and a dot pattern.
また、離型層表面に微細な凹凸を形成する場合、最大高さ粗さRzは5.0μm以上であることが好ましく、10.0μm以上であることがより好ましく、さらに15.0μm以上であることが好ましく、21.0μm以上であることが特に好ましい。上記最大高さ粗さRzの上限は50μm程度である。離型層表面の最大高さ粗さRzが5.0μm以上であることによって、好ましくは10.0μm以上であることによって、加熱後の粘着シートとの剥離力の上昇が抑制されやすくなる。
When fine irregularities are formed on the surface of the release layer, the maximum height roughness Rz is preferably 5.0 μm or more, more preferably 10.0 μm or more, and further preferably 15.0 μm or more. It is particularly preferable that the thickness be 21.0 μm or more. The upper limit of the maximum height roughness Rz is about 50 μm. When the maximum height roughness Rz of the release layer surface is 5.0 μm or more, preferably 10.0 μm or more, an increase in the peeling force from the pressure-sensitive adhesive sheet after heating is easily suppressed.
離型層表面に微細な凹凸を形成する方法としては、例えば、エンボス処理、サンドブラスト処理、化学処理、あるいは離型層の製膜工程で溶融状態の離型層に凹凸彫刻を施した成形ロールを押し当てる方法が挙げられる。
As a method of forming fine irregularities on the surface of the release layer, for example, embossing, sand blasting, chemical treatment, or a forming roll in which irregularities are engraved on the release layer in a molten state in a film forming process of the release layer. There is a pressing method.
上記の凹凸形成方法の中でも、エンボス処理が好ましい。エンボス処理としては、例えば、離型フィルムの離型層に加熱したエンボスロール押し当てる方法が好ましく、エンボスロールの加熱温度やプレス圧を調整することにより離型層に形成される凹凸形状を制御することができる。エンボスロールの加熱温度としては、80℃~160℃が好ましく、100℃~140℃がより好ましい。
エ ン Embossing is preferred among the above-mentioned unevenness forming methods. As the embossing treatment, for example, a method in which a heated embossing roll is pressed against the release layer of the release film is preferable, and the unevenness formed on the release layer is controlled by adjusting the heating temperature and the pressing pressure of the embossing roll. be able to. The heating temperature of the embossing roll is preferably from 80 ° C to 160 ° C, more preferably from 100 ° C to 140 ° C.
[支持層]
本発明における支持層は、ポリプロピレン(B)および密度が0.941g/cm3以上の高密度ポリエチレン(C)からなる群から選ばれる少なくとも一種と、密度が0.940g/cm3以下の低密度ポリエチレン(D)とを含有する。以下の説明において、密度が0.941g/cm3以上の高密度ポリエチレン(C)を「高密度ポリエチレン(C)」と言うことがあり、また、密度が0.940g/cm3以下の低密度ポリエチレン(D)を「低密度ポリエチレン(D)」と言うことがある。 [Support layer]
The support layer in the present invention includes at least one selected from the group consisting of polypropylene (B) and high-density polyethylene (C) having a density of 0.941 g / cm 3 or more, and low density having a density of 0.940 g / cm 3 or less. Polyethylene (D). In the following description, high-density polyethylene (C) having a density of 0.941 g / cm 3 or more may be referred to as “high-density polyethylene (C)”, and low-density polyethylene having a density of 0.940 g / cm 3 or less. Polyethylene (D) may be referred to as "low density polyethylene (D)".
本発明における支持層は、ポリプロピレン(B)および密度が0.941g/cm3以上の高密度ポリエチレン(C)からなる群から選ばれる少なくとも一種と、密度が0.940g/cm3以下の低密度ポリエチレン(D)とを含有する。以下の説明において、密度が0.941g/cm3以上の高密度ポリエチレン(C)を「高密度ポリエチレン(C)」と言うことがあり、また、密度が0.940g/cm3以下の低密度ポリエチレン(D)を「低密度ポリエチレン(D)」と言うことがある。 [Support layer]
The support layer in the present invention includes at least one selected from the group consisting of polypropylene (B) and high-density polyethylene (C) having a density of 0.941 g / cm 3 or more, and low density having a density of 0.940 g / cm 3 or less. Polyethylene (D). In the following description, high-density polyethylene (C) having a density of 0.941 g / cm 3 or more may be referred to as “high-density polyethylene (C)”, and low-density polyethylene having a density of 0.940 g / cm 3 or less. Polyethylene (D) may be referred to as "low density polyethylene (D)".
支持層に含有することができるポリプロピレン(B)としては、プロピレン単独重合体、プロピレンと他のα-オレフィンとの共重合体、またはそれらの混合物を挙げることができる。
(4) Examples of the polypropylene (B) that can be contained in the support layer include a propylene homopolymer, a copolymer of propylene and another α-olefin, or a mixture thereof.
プロピレンと他のα-オレフィンとの共重合体における他のα-オレフィンとしては、エチレン、1-ブテン、1-ペンテン、1-ヘキセン、1-ヘプテン、1-オクテン、1-ノネン、1-デセン、3-メチル-1-ブテン、4-メチル-1-ペンテン等を挙げることができる。プロピレンと他のα-オレフィンとの共重合体としては、ランダム共重合体およびブロック共重合体のいずれも用いることができる。プロピレンと他のα-オレフィンとの共重合体におけるα-オレフィンの含有量は、20質量%以下が好ましく、10質量%以下がより好ましい。α-オレフィンの含有量が20質量%を越えると結晶化度が低下することがある。
Other α-olefins in the copolymer of propylene and another α-olefin include ethylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene , 3-methyl-1-butene, 4-methyl-1-pentene and the like. As the copolymer of propylene and another α-olefin, any of a random copolymer and a block copolymer can be used. The content of α-olefin in the copolymer of propylene and another α-olefin is preferably 20% by mass or less, more preferably 10% by mass or less. If the content of the α-olefin exceeds 20% by mass, the crystallinity may decrease.
ポリプロピレン(B)は、離型フィルムの剛性を高める(腰を強くする)という観点から、結晶化度が高い方が好ましい。具体的には、支持層に含有するポリプロピレン(B)の結晶化度は40%以上であることが好ましく、50%以上であることがより好ましく、60%以上であることが特に好ましい。結晶化度の上限は100%である。
The polypropylene (B) preferably has a higher degree of crystallinity from the viewpoint of increasing the rigidity (strengthening) of the release film. Specifically, the crystallinity of the polypropylene (B) contained in the support layer is preferably 40% or more, more preferably 50% or more, and particularly preferably 60% or more. The upper limit of the crystallinity is 100%.
ポリプロピレンの結晶化度は、支持層の溶融押出による製膜工程で溶融押出後の冷却温度や冷却速度を制御することによって調整できる。例えば、冷却速度を遅くすることによってポリプロピレンの結晶化度は高くなる。また、結晶核剤を併用することによって、結晶化度を高めることができる。
結晶 The crystallinity of the polypropylene can be adjusted by controlling the cooling temperature and the cooling rate after the melt extrusion in the film forming process by melt extrusion of the support layer. For example, by lowering the cooling rate, the crystallinity of polypropylene increases. Further, the crystallinity can be increased by using a crystal nucleating agent in combination.
上記結晶核剤は、特に限定されず、公知の化合物を用いることができる。例えば、タルク等の無機物、カルボン酸金属塩、リン酸金属塩、ソルビトール系誘導体、ロジンの金属塩などが挙げられる。
The crystal nucleating agent is not particularly limited, and a known compound can be used. Examples include inorganic substances such as talc, metal carboxylate, metal phosphate, sorbitol derivatives, metal salts of rosin, and the like.
支持層に含有することができる高密度ポリエチレン(C)としては、密度が0.941~0.980g/cm3のポリエチレンが好ましく、密度が0.945~0.975g/cm3のポリエチレンがより好ましく、密度が0.950~0.970g/cm3のポリエチレンが特に好ましい。
As the high-density polyethylene (C) that can be contained in the support layer, polyethylene having a density of 0.941 to 0.980 g / cm 3 is preferable, and polyethylene having a density of 0.945 to 0.975 g / cm 3 is more preferable. Preferably, polyethylene having a density of 0.950 to 0.970 g / cm 3 is particularly preferred.
支持層は、ポリプロピレン(B)と高密度ポリエチレン(C)をそれぞれ単独で用いてもよいし、併用してもよい。ポリプロピレン(B)と高密度ポリエチレン(C)とを併用する場合の含有比率(B:C)は、特に限定されないが、例えば、質量比で98:2~2:98が好ましく、95:5~5:95がより好ましい。
For the support layer, polypropylene (B) and high-density polyethylene (C) may be used alone or in combination. When the polypropylene (B) and the high-density polyethylene (C) are used in combination, the content ratio (B: C) is not particularly limited, but is preferably, for example, 98: 2 to 2:98 by mass, and 95: 5 to 5:95 is more preferred.
支持層に含有する低密度ポリエチレン(D)としては、密度が0.935g/cm3以下が好ましく、0.930g/cm3以下がより好ましく、0.928g/cm3以下が特に好ましい。また、上記密度は、0.870g/cm3以上が好ましく、0.890g/cm3以上がより好ましく、0.900g/cm3以上が特に好ましい。
The low-density polyethylene (D) contained in the support layer, preferably the density is 0.935 g / cm 3 or less, more preferably 0.930 g / cm 3 or less, 0.928 g / cm 3 or less is particularly preferred. The density is preferably 0.870 g / cm 3 or more, more preferably 0.890 g / cm 3 or more, and particularly preferably 0.900 g / cm 3 or more.
低密度ポリエチレン(D)は、直鎖状低密度ポリエチレンであってもよいし、分岐状低密度ポリエチレンであってもよい。また上記2種を併用することができる。
The low-density polyethylene (D) may be a linear low-density polyethylene or a branched low-density polyethylene. Further, the above two types can be used in combination.
低密度ポリエチレン(D)は、前述の離型層に用いられる低密度ポリエチレン(A)と同種あるいは異種のものを用いることができるが、密着性および生産性の観点から同種のものが好ましい。ここで、直鎖状低密度ポリエチレンと分岐状低密度ポリエチレンとは異種であり、密度差が0.005g/cm3以上の場合は異種とし、上記範囲に該当しない場合を同種とする。
The low-density polyethylene (D) may be the same or different from the low-density polyethylene (A) used for the release layer, but is preferably the same from the viewpoint of adhesion and productivity. Here, the linear low-density polyethylene and the branched low-density polyethylene are different types, and when the difference in density is 0.005 g / cm 3 or more, they are different types, and when they do not fall within the above range, they are the same type.
支持層におけるポリプロピレン(B)と高密度ポリエチレン(C)の合計含有量は、離型フィルムの剛性を高めるという観点から、支持層の固形分総量100質量%に対して、50質量%以上が好ましく、60質量%以上がより好ましく、70質量%以上が特に好ましい。一方、ポリプロピレン(B)と高密度ポリエチレン(C)の合計含有量が多くなりすぎると離型層との密着性が低下することがあるので、上記合計含有量は97質量%以下が好ましく、95質量%以下がより好ましい。
The total content of the polypropylene (B) and the high-density polyethylene (C) in the support layer is preferably 50% by mass or more based on the total solid content of the support layer of 100% by mass from the viewpoint of increasing the rigidity of the release film. , 60% by mass or more, more preferably 70% by mass or more. On the other hand, if the total content of the polypropylene (B) and the high-density polyethylene (C) is too large, the adhesion to the release layer may decrease. Therefore, the total content is preferably 97% by mass or less. % By mass or less is more preferable.
支持層における低密度ポリエチレン(D)の含有量は、離型層と支持層との密着性を向上させるという観点から、支持層の固形分総量100質量%に対して、3質量%以上が好ましく、5質量%以上がより好ましく、7質量%以上が特に好ましい。一方、低密度ポリエチレン(D)の含有量が多くなりすぎると離型フィルムの剛性が低下することがあるので、上記含有量は40質量%以下が好ましく、30質量%以下がより好ましく、25質量%以下が特に好ましい。
The content of the low-density polyethylene (D) in the support layer is preferably 3% by mass or more based on 100% by mass of the total solid content of the support layer, from the viewpoint of improving the adhesion between the release layer and the support layer. 5 mass% or more is more preferable, and 7 mass% or more is particularly preferable. On the other hand, if the content of the low-density polyethylene (D) is too large, the rigidity of the release film may decrease. Therefore, the content is preferably 40% by mass or less, more preferably 30% by mass or less, and 25% by mass. % Is particularly preferred.
支持層において、ポリプロピレン(B)と高密度ポリエチレン(C)の合計(B+C)と低密度ポリエチレン(D)との含有比率{(B+C):(D)}は、質量比で97:3~60:40であることが好ましく、95:5~70:30がより好ましく、93:7~75:25が特に好ましい。上記比率で含有することによって、離型フィルムの剛性を確保しながら密着性をより向上させることができる。
In the support layer, the content ratio (B + C) :( D) of the total (B + C) of the polypropylene (B) and the high-density polyethylene (C) and the low-density polyethylene (D) is 97: 3 to 60 by mass. : 40, more preferably 95: 5 to 70:30, and particularly preferably 93: 7 to 75:25. By containing at the above ratio, the adhesiveness can be further improved while securing the rigidity of the release film.
支持層は、着色顔料や酸化防止剤などの添加剤を含有することができる。
The support layer can contain additives such as a coloring pigment and an antioxidant.
[離型フィルム]
本発明の離型フィルムは、少なくとも支持層と離型層を有する。離型層は、支持層に直接あるいは他の層を介して配置することができるが、離型層と支持層との密着性の観点から、離型層は支持層に直接に積層されていることが好ましい。 [Release film]
The release film of the present invention has at least a support layer and a release layer. The release layer can be disposed directly on the support layer or via another layer, but from the viewpoint of adhesion between the release layer and the support layer, the release layer is directly laminated on the support layer. Is preferred.
本発明の離型フィルムは、少なくとも支持層と離型層を有する。離型層は、支持層に直接あるいは他の層を介して配置することができるが、離型層と支持層との密着性の観点から、離型層は支持層に直接に積層されていることが好ましい。 [Release film]
The release film of the present invention has at least a support layer and a release layer. The release layer can be disposed directly on the support layer or via another layer, but from the viewpoint of adhesion between the release layer and the support layer, the release layer is directly laminated on the support layer. Is preferred.
本発明の離型フィルムは、離型層表面に、シリコーン系離型剤あるいはシリコーン系離型剤以外の離型剤、例えば、長鎖アルキル離型剤、アルキド樹脂離型剤、フッ素系離型剤などで表面処理することができる。しかし、本発明の離型フィルムは、粘着シートとの剥離性が比較的良好であること、および離型剤の粘着シートへの移行などを考慮すると、上記の離型剤による表面処理は施さない方が好ましい。
The release film of the present invention, on the surface of the release layer, a silicone-based release agent or a release agent other than the silicone-based release agent, for example, a long-chain alkyl release agent, an alkyd resin release agent, a fluorine-based release agent Surface treatment with an agent or the like is possible. However, the release film of the present invention is not subjected to the above-described surface treatment with the release agent in consideration of the relatively good releasability from the pressure-sensitive adhesive sheet and the transfer of the release agent to the pressure-sensitive adhesive sheet. Is more preferred.
また、本発明の離型フィルムには、支持層の離型層が設けられた面とは反対面に背面層を設けることができる。かかる背面層は、離型層とは同種あるいは異種の組成で構成することができる。背面層については、詳細は後述する。
In addition, in the release film of the present invention, a back layer can be provided on the surface of the support layer opposite to the surface on which the release layer is provided. Such a back layer can be composed of the same or different composition as the release layer. Details of the back layer will be described later.
離型フィルムの厚みは、特に限定されないが、30~150μmが好ましく、40~120μmがより好ましく、50~100μmが特に好ましい。
厚 み The thickness of the release film is not particularly limited, but is preferably 30 to 150 μm, more preferably 40 to 120 μm, and particularly preferably 50 to 100 μm.
支持層の厚みは、20~130μmが好ましく、30~120μmがより好ましく、さらに40~100μmが好ましく、50~80μmが特に好ましい。
(4) The thickness of the support layer is preferably from 20 to 130 μm, more preferably from 30 to 120 μm, further preferably from 40 to 100 μm, and particularly preferably from 50 to 80 μm.
離型層の厚みは、5~40μmが好ましく、10~35μmがより好ましく、15~30μmが特に好ましい。
厚 み The thickness of the release layer is preferably 5 to 40 μm, more preferably 10 to 35 μm, and particularly preferably 15 to 30 μm.
粘着シートとの剥離性および離型フィルムの剛性の観点から、支持層の厚み(St)に対する離型層の厚み(Rt)の比率(Rt/St)は、0.05~0.50であることが好ましく、0.10~0.40であることがより好ましく、0.15~0.40であることが特に好ましい。
From the viewpoint of the releasability from the pressure-sensitive adhesive sheet and the rigidity of the release film, the ratio (Rt / St) of the thickness (Rt) of the release layer to the thickness (St) of the support layer is 0.05 to 0.50. It is preferably 0.10 to 0.40, more preferably 0.15 to 0.40.
本発明の離型フィルムは、溶融押出法や溶融押出ラミネート法などの公知の方法で製造することができる。特に、支持層と離型層および必要に応じて設けられる背面層とを溶融共押出法で製膜するが好ましい。これによって、離型層と支持層との密着性が高められる。また、溶融共押出法は、生産性の観点からも好ましい。
離 The release film of the present invention can be manufactured by a known method such as a melt extrusion method or a melt extrusion lamination method. In particular, it is preferable that the support layer, the release layer, and the optional back layer are formed by a melt coextrusion method. This enhances the adhesion between the release layer and the support layer. Further, the melt coextrusion method is preferable from the viewpoint of productivity.
本発明の離型フィルムは、離型層/支持層/背面層の3層構成であることが好ましく、これらの層はいずれもポリオレフィンを主成分とすることが好ましく、さらに上記したように溶融共押出法で製膜されることが好ましい。つまり、本発明の離型フィルムは、ポリオレフィンの多層(3層)共押出フィルムからなることが好ましい。
The release film of the present invention preferably has a three-layer structure of a release layer / a support layer / a back layer, and all of these layers preferably contain a polyolefin as a main component. The film is preferably formed by an extrusion method. That is, the release film of the present invention is preferably composed of a polyolefin multilayer (three-layer) coextruded film.
本発明の離型フィルムは、加熱することによって粘着シートとの剥離力を低減させることができる。加熱温度は、70℃以上が好ましく、75℃以上がより好ましく、80℃以上が特に好ましい。上限は130℃程度である。加熱時間は、加熱温度および離型フィルムの形態によって適宜設定される。
離 The release film of the present invention can reduce the peeling force from the pressure-sensitive adhesive sheet by heating. The heating temperature is preferably 70 ° C. or higher, more preferably 75 ° C. or higher, and particularly preferably 80 ° C. or higher. The upper limit is about 130 ° C. The heating time is appropriately set depending on the heating temperature and the form of the release film.
離型フィルムの製膜工程などのフィルム搬送工程で加熱する場合は、例えば、75~130℃の温度で、30秒以上加熱することが好ましく、60秒以上加熱することがより好ましい、100秒以上加熱することが特に好ましい。一方、離型フィルムがロール状形態である場合は、例えば70~100℃の温度で、1時間以上加熱することが好ましく、2時間以上加熱することがより好ましく、5時間以上加熱することが特に好ましい。
In the case of heating in a film transporting step such as a release film forming step, for example, heating is preferably performed at a temperature of 75 to 130 ° C. for 30 seconds or more, more preferably 60 seconds or more, and 100 seconds or more. Heating is particularly preferred. On the other hand, when the release film is in the form of a roll, it is preferably heated at a temperature of, for example, 70 to 100 ° C. for 1 hour or more, more preferably for 2 hours or more, and particularly preferably for 5 hours or more. preferable.
離型フィルムの加熱による剥離力低減効果は、離型層がLLDPEとVLDPEを含有する場合に大きくなる傾向にある。LLDPEとVLDPEを含有する離型層を有する離型フィルムは、上記の加熱処理を施すことによって、離型層表面にエンボス処理などで凹凸を形成しなくても剥離力を低減することができる。
(4) The effect of reducing the release force by heating the release film tends to increase when the release layer contains LLDPE and VLDPE. By subjecting the release film having a release layer containing LLDPE and VLDPE to the above-described heat treatment, the release force can be reduced without forming irregularities on the surface of the release layer by embossing or the like.
つまり、LLDPEとVLDPEを含有する離型層を有する離型フィルムは、離型層表面の算術平均粗さRaが0.5μm未満であっても、粘着シートとの剥離力を低減することができる。
That is, the release film having the release layer containing LLDPE and VLDPE can reduce the peeling force from the pressure-sensitive adhesive sheet even if the arithmetic average roughness Ra of the release layer surface is less than 0.5 μm. .
本発明の離型フィルムは、離型層表面の粘着テープに対する剥離力(常態剥離力)が、7.0N/50mm以下が好ましく、4.0N/50mm以下がより好ましく、さらに2.0N/50mm以下が好ましく、1.0N/50mm以下が特に好ましい。上記剥離力の下限は0.05N/50mm程度である。また、加熱剥離力と常態剥離力の差(加熱剥離力から常態剥離力を差し引いた値)は、2.0N/50mm以下が好ましく、1.0N/50mm以下がより好ましく、さらに0.7N/50mm以下が好ましく、0.3N/50mm以下が特に好ましい。
In the release film of the present invention, the release force (normal release force) of the release layer surface to the pressure-sensitive adhesive tape is preferably 7.0 N / 50 mm or less, more preferably 4.0 N / 50 mm or less, and further 2.0 N / 50 mm. Or less, and particularly preferably 1.0 N / 50 mm or less. The lower limit of the peeling force is about 0.05 N / 50 mm. Further, the difference between the heat peeling force and the normal peeling force (the value obtained by subtracting the normal peeling force from the heat peeling force) is preferably 2.0 N / 50 mm or less, more preferably 1.0 N / 50 mm or less, and further more preferably 0.7 N / 50 mm. It is preferably at most 50 mm, particularly preferably at most 0.3 N / 50 mm.
ここで、離型層表面の粘着テープに対する剥離力は、後述の実施例において、剥離力(B)として測定したものである。測定方法の詳細は後述する。また、常態剥離力および加熱剥離力についても、剥離力(B)の測定方法に準じる。
Here, the peeling force of the release layer surface with respect to the pressure-sensitive adhesive tape was measured as the peeling force (B) in Examples described later. Details of the measuring method will be described later. Further, the normal peeling force and the heating peeling force are in accordance with the measuring method of the peeling force (B).
[背面層]
本発明の離型フィルムは、支持層の離型層を有する面とは反対面に背面層を有することが好ましい。背面層は、支持層の保護あるいは離型フィルムの滑り性向上のために設けることができる。 [Back layer]
The release film of the present invention preferably has a back layer on the surface of the support layer opposite to the surface having the release layer. The back layer can be provided for protecting the support layer or improving the slipperiness of the release film.
本発明の離型フィルムは、支持層の離型層を有する面とは反対面に背面層を有することが好ましい。背面層は、支持層の保護あるいは離型フィルムの滑り性向上のために設けることができる。 [Back layer]
The release film of the present invention preferably has a back layer on the surface of the support layer opposite to the surface having the release layer. The back layer can be provided for protecting the support layer or improving the slipperiness of the release film.
背面層は、ポリオレフィンを含有することが好ましく、ポリオレフィンを主成分として含有することがより好ましい。ここで、ポリオレフィンを主成分として含有するとは、背面層の固形分総量100質量%に対してポリオレフィンを50質量%以上含有することを意味するものであり、ポリオレフィンを60質量%以上含有することがより好ましく、70質量%以上含有することがさらに好ましく、80質量%以上含有することが特に好ましい。上限は100質量%である。
The back layer preferably contains a polyolefin, and more preferably contains a polyolefin as a main component. Here, containing a polyolefin as a main component means that the polyolefin is contained in an amount of 50% by mass or more based on 100% by mass of the total solid content of the back layer, and that the polyolefin is contained in an amount of 60% by mass or more. More preferably, the content is more preferably 70% by mass or more, particularly preferably 80% by mass or more. The upper limit is 100% by mass.
ポリオレフィンとしては、エチレン、プロピレンおよび炭素数が4~10のα-オレフィンの単独重合体、並びにこれらの共重合体が挙げられる。炭素数が4~10のα-オレフィンとしては、例えば、1-ブテン、1-ペンテン、1-ヘキセン、1-ヘプテン、1-オクテン、1-ノネン、1-デセン、3-メチル-1-ブテン、4-メチル-1-ペンテン等を挙げられる。
Polyolefins include homopolymers of ethylene, propylene and α-olefins having 4 to 10 carbon atoms, and copolymers thereof. Examples of the α-olefin having 4 to 10 carbon atoms include 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, and 3-methyl-1-butene , 4-methyl-1-pentene and the like.
上記共重合体としては、例えば、エチレンとプロピレンとの共重合体、エチレンと炭素数が4~10のα-オレフィンとの共重合体、プロピレンと炭素数が4~10のα-オレフィンとの共重合体、エチレンとプロピレンと炭素数4~10のα-オレフィンとの共重合体が挙げられる。
Examples of the copolymer include a copolymer of ethylene and propylene, a copolymer of ethylene and an α-olefin having 4 to 10 carbon atoms, and a copolymer of propylene and an α-olefin having 4 to 10 carbon atoms. Copolymers include copolymers of ethylene, propylene and an α-olefin having 4 to 10 carbon atoms.
上記ポリオレフィンは単独で用いてもよいし、2種以上を併用してもよい。
The above polyolefins may be used alone or in combination of two or more.
背面層は、ポリエチレンおよびポリプロピレンからなる群から選ばれる少なくとも一種を含有することが好ましい。ポリエチレンとしては、前述の低密度ポリエチレン(A)が好ましく用いられる。ポリプロピレンとしては、プロピレンの単独重合体が好ましく用いられる。
The back layer preferably contains at least one selected from the group consisting of polyethylene and polypropylene. As the polyethylene, the aforementioned low-density polyethylene (A) is preferably used. As the polypropylene, a homopolymer of propylene is preferably used.
背面層は、離型層と同種の組成で構成されてもよいし、異種の組成で構成されてもよい。
The back layer may be composed of the same composition as the release layer, or may be composed of a different composition.
背面層は、離型フィルムの滑り性を確保するという観点から、比較的粗面であることが好ましい。特に、離型層表面が比較的平滑である場合(エンボス処理などによる凹凸が形成されていない場合)、具体的には、離型層の表面の算術平均粗さRaが0.5μm未満、さらに0.3μm未満の場合には、背面層は比較的粗面であることが好ましい。例えば、背面層の表面の算術平均粗さRaは0.1~0.5μmであることが好ましく、0.2~0.4μmであることがより好ましい。同様に、背面層の表面の最大高さ粗さRzは1.0~7.0μmであることが好ましく、1.5~6.0μmであることがより好ましく、2.0~5.0μmであることが特に好ましい。
The back layer is preferably relatively rough from the viewpoint of ensuring the slipperiness of the release film. In particular, when the surface of the release layer is relatively smooth (when unevenness due to embossing or the like is not formed), specifically, the arithmetic average roughness Ra of the surface of the release layer is less than 0.5 μm, When it is less than 0.3 μm, the back layer is preferably relatively rough. For example, the arithmetic average roughness Ra of the surface of the back layer is preferably 0.1 to 0.5 μm, more preferably 0.2 to 0.4 μm. Similarly, the maximum height roughness Rz of the surface of the back layer is preferably 1.0 to 7.0 μm, more preferably 1.5 to 6.0 μm, and more preferably 2.0 to 5.0 μm. It is particularly preferred that there is.
背面層を粗面化するために、背面層はプロピレン単独重合体とプロピレン単独重合体以外のポリオレフィンを含有することが好ましい。プロピレン単独重合体以外のポリオレフィンとしては、ポリエチレン、炭素数が4~10のα-オレフィンの単独重合体、プロピレンとエチレンとの共重合体、およびエチレンと炭素数が4~10のα-オレフィンとの共重合体からなる群から選ばれる少なくとも一種を用いることが好ましい。これらの中でも、プロピレン-エチレン・ランダム共重合体が好ましい。
背面 In order to roughen the back layer, the back layer preferably contains a propylene homopolymer and a polyolefin other than the propylene homopolymer. Polyolefins other than propylene homopolymer include polyethylene, homopolymers of α-olefins having 4 to 10 carbon atoms, copolymers of propylene and ethylene, and α-olefins having 4 to 10 carbon atoms of ethylene. It is preferable to use at least one member selected from the group consisting of Among these, a propylene-ethylene random copolymer is preferred.
背面層の厚みは、2~40μmが好ましく、5~40μmがより好ましく、さらに10~35μmが好ましく、15~30μmが特に好ましい。
は The thickness of the back layer is preferably 2 to 40 μm, more preferably 5 to 40 μm, further preferably 10 to 35 μm, and particularly preferably 15 to 30 μm.
離型フィルムが、離型層/支持層/背面層の構成である場合、離型フィルムの剛性を確保してカールを抑制するという観点から、離型層と背面層の合計厚みに対する支持層厚みの比率{(支持層厚み)/(離型層と背面層の合計厚み)}は、1.0以上4.0未満が好ましく、1.2以上3.5未満が好ましく、1.5以上3.0未満が特に好ましい。
When the release film has a configuration of a release layer / a support layer / a back layer, the thickness of the support layer relative to the total thickness of the release layer and the back layer is from the viewpoint of securing the rigidity of the release film and suppressing curling. {(Support layer thickness) / (total thickness of release layer and back layer)} is preferably 1.0 or more and less than 4.0, more preferably 1.2 or more and less than 3.5, and 1.5 or more and 3 or less. Is especially preferred.
[適用例]
本発明の離型フィルムは、粘着シートの離型フィルムとして好適である。つまり、本発明の離型フィルムは、基材フィルム上に粘着層を備えた粘着シートの粘着層上に積層される離型フィルムとして好適である。 [Application example]
The release film of the present invention is suitable as a release film for an adhesive sheet. That is, the release film of the present invention is suitable as a release film laminated on the adhesive layer of an adhesive sheet having an adhesive layer on a base film.
本発明の離型フィルムは、粘着シートの離型フィルムとして好適である。つまり、本発明の離型フィルムは、基材フィルム上に粘着層を備えた粘着シートの粘着層上に積層される離型フィルムとして好適である。 [Application example]
The release film of the present invention is suitable as a release film for an adhesive sheet. That is, the release film of the present invention is suitable as a release film laminated on the adhesive layer of an adhesive sheet having an adhesive layer on a base film.
特に、本発明の離型フィルムは、ハードディスクドライブ用粘着シートの離型フィルムとして好適である。この粘着シートは、シリコーン化合物を含まない非シリコーン粘着シートであることが好ましい。
Particularly, the release film of the present invention is suitable as a release film for an adhesive sheet for a hard disk drive. This pressure-sensitive adhesive sheet is preferably a non-silicone pressure-sensitive adhesive sheet containing no silicone compound.
[粘着シート]
本発明の離型フィルムが適用される粘着シートは、特に限定されないが、粘着シートを構成する粘着層には、アクリル系粘着剤、ポリエステル系粘着剤、ウレタン系粘着剤、ゴム系粘着剤などの非シリコーン系粘着剤が好ましく用いられる。特に、アクリル系粘着剤が好ましい。 [Adhesive sheet]
The pressure-sensitive adhesive sheet to which the release film of the present invention is applied is not particularly limited, but the pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive sheet includes an acrylic pressure-sensitive adhesive, a polyester-based pressure-sensitive adhesive, a urethane-based pressure-sensitive adhesive, a rubber-based pressure-sensitive adhesive, and the like. Non-silicone adhesives are preferably used. In particular, an acrylic pressure-sensitive adhesive is preferable.
本発明の離型フィルムが適用される粘着シートは、特に限定されないが、粘着シートを構成する粘着層には、アクリル系粘着剤、ポリエステル系粘着剤、ウレタン系粘着剤、ゴム系粘着剤などの非シリコーン系粘着剤が好ましく用いられる。特に、アクリル系粘着剤が好ましい。 [Adhesive sheet]
The pressure-sensitive adhesive sheet to which the release film of the present invention is applied is not particularly limited, but the pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive sheet includes an acrylic pressure-sensitive adhesive, a polyester-based pressure-sensitive adhesive, a urethane-based pressure-sensitive adhesive, a rubber-based pressure-sensitive adhesive, and the like. Non-silicone adhesives are preferably used. In particular, an acrylic pressure-sensitive adhesive is preferable.
粘着シートを構成する基材フィルムとしては、ポリオレフィンフィルム、ポリエステルフィルム、ポリスチレンフィルムなどのプラスチックフィルム、アルミニウム箔、銅箔などの金属箔、およびプラスチックフィルムと金属箔との積層フィルムが挙げられる。
基材 Examples of the base film constituting the pressure-sensitive adhesive sheet include a plastic film such as a polyolefin film, a polyester film and a polystyrene film, a metal foil such as an aluminum foil and a copper foil, and a laminated film of a plastic film and a metal foil.
本発明の粘着シート積層体(離型フィルム付き粘着シート)は、本発明の離型フィルムと粘着シートとが積層されてなる粘着シート積層体であって、前記粘着シートは基材フィルム上に粘着層を備えた粘着シートであり、前記離型フィルムの離型層と前記粘着シートの粘着層とが接するように積層されてなる。
The pressure-sensitive adhesive sheet laminate (pressure-sensitive adhesive sheet with a release film) of the present invention is a pressure-sensitive adhesive sheet laminate obtained by laminating the release film of the present invention and a pressure-sensitive adhesive sheet, wherein the pressure-sensitive adhesive sheet has a pressure-sensitive adhesive on a base film. A pressure-sensitive adhesive sheet having a layer, wherein the release layer of the release film and the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet are laminated so as to be in contact with each other.
上記粘着シート積層体は、ハードディスクドライブ用粘着シート積層体であることが好ましい。この粘着シートは、非シリコーン系粘着シートであることが好ましい。
The pressure-sensitive adhesive sheet laminate is preferably a pressure-sensitive adhesive sheet laminate for a hard disk drive. This pressure-sensitive adhesive sheet is preferably a non-silicone pressure-sensitive adhesive sheet.
以下、実施例により本発明を詳細に説明するが、本発明はこれらの実施例のみに限定されるものではない。
Hereinafter, the present invention will be described in detail with reference to examples, but the present invention is not limited to only these examples.
[測定方法および評価方法]
(1)ポリエチレンの密度の測定
JIS K7112(1999)に従って密度勾配管法(23℃)により測定した。 [Measurement method and evaluation method]
(1) Measurement of density of polyethylene The density was measured by a density gradient tube method (23 ° C.) according to JIS K7112 (1999).
(1)ポリエチレンの密度の測定
JIS K7112(1999)に従って密度勾配管法(23℃)により測定した。 [Measurement method and evaluation method]
(1) Measurement of density of polyethylene The density was measured by a density gradient tube method (23 ° C.) according to JIS K7112 (1999).
(2)支持層に含まれるポリプロピレンの結晶化度の測定
作製した離型フィルムから、示差走査熱量計(DSC)(島津製作所製DSC-60Plus)を用いて、以下の方法で測定した。 (2) Measurement of Crystallinity of Polypropylene Contained in Supporting Layer Using a differential scanning calorimeter (DSC) (DSC-60Plus, manufactured by Shimadzu Corporation), measurement was performed on the produced release film by the following method.
作製した離型フィルムから、示差走査熱量計(DSC)(島津製作所製DSC-60Plus)を用いて、以下の方法で測定した。 (2) Measurement of Crystallinity of Polypropylene Contained in Supporting Layer Using a differential scanning calorimeter (DSC) (DSC-60Plus, manufactured by Shimadzu Corporation), measurement was performed on the produced release film by the following method.
<測定方法>
0℃から250℃まで、昇温速度10℃/分で昇温し、融解熱量を求めた。得られた融解熱量ΔH(J/g)より、(ΔH/樹脂分率/209)×100(%)の式から結晶化度を求めた。ここで、樹脂分率とは材料中のポリマー分率を示し、樹脂成分が100%であれば1.0である。209は、ポリプロピレンの100%結晶化時の融解熱量(J/g)である。 <Measurement method>
The temperature was raised from 0 ° C. to 250 ° C. at a rate of 10 ° C./min, and the heat of fusion was determined. From the obtained heat of fusion ΔH (J / g), the crystallinity was determined from the formula of (ΔH / resin fraction / 209) × 100 (%). Here, the resin fraction indicates the polymer fraction in the material, and is 1.0 if the resin component is 100%. 209 is the heat of fusion (J / g) at the time of 100% crystallization of polypropylene.
0℃から250℃まで、昇温速度10℃/分で昇温し、融解熱量を求めた。得られた融解熱量ΔH(J/g)より、(ΔH/樹脂分率/209)×100(%)の式から結晶化度を求めた。ここで、樹脂分率とは材料中のポリマー分率を示し、樹脂成分が100%であれば1.0である。209は、ポリプロピレンの100%結晶化時の融解熱量(J/g)である。 <Measurement method>
The temperature was raised from 0 ° C. to 250 ° C. at a rate of 10 ° C./min, and the heat of fusion was determined. From the obtained heat of fusion ΔH (J / g), the crystallinity was determined from the formula of (ΔH / resin fraction / 209) × 100 (%). Here, the resin fraction indicates the polymer fraction in the material, and is 1.0 if the resin component is 100%. 209 is the heat of fusion (J / g) at the time of 100% crystallization of polypropylene.
(3)密着性の評価
離型フィルムの離型層の面に、1mm2のクロスカットを100個入れ、ニチバン(株)製セロハンテープをその上に貼り付け、指で強く押し付けた後、90度方向に急速に剥離した。セロハンテープを剥離した後の離型層面に残存したクロスカットの個数により、以下の基準で密着性を評価した。
A;100個
B;80~99個
C;50~79個
D;50個未満。 (3) Evaluation of Adhesion 100 cross cuts of 1 mm 2 were put on the surface of the release layer of the release film, and a cellophane tape manufactured by Nichiban Co., Ltd. was adhered thereon and pressed strongly with a finger. It peeled off rapidly in the degree direction. Based on the number of crosscuts remaining on the release layer surface after the cellophane tape was peeled off, the adhesion was evaluated according to the following criteria.
A; 100 B; 80 to 99 C; 50 to 79 D; less than 50.
離型フィルムの離型層の面に、1mm2のクロスカットを100個入れ、ニチバン(株)製セロハンテープをその上に貼り付け、指で強く押し付けた後、90度方向に急速に剥離した。セロハンテープを剥離した後の離型層面に残存したクロスカットの個数により、以下の基準で密着性を評価した。
A;100個
B;80~99個
C;50~79個
D;50個未満。 (3) Evaluation of Adhesion 100 cross cuts of 1 mm 2 were put on the surface of the release layer of the release film, and a cellophane tape manufactured by Nichiban Co., Ltd. was adhered thereon and pressed strongly with a finger. It peeled off rapidly in the degree direction. Based on the number of crosscuts remaining on the release layer surface after the cellophane tape was peeled off, the adhesion was evaluated according to the following criteria.
A; 100 B; 80 to 99 C; 50 to 79 D; less than 50.
(4)剥離力(A)の測定
離型フィルムの離型層表面に下記の粘着シートの粘着面が向き合うように貼り付け自重5kgのゴムローラーで押さえながら一往復させて貼り合わせて粘着シート積層体(離型フィルム付き粘着シート)を作成した。 (4) Measurement of peeling force (A) Affix the adhesive sheet to the release layer surface of the release film so that the adhesive surface of the following adhesive sheet faces each other, hold down with a 5 kg rubber roller and make a single reciprocation to laminate the adhesive sheet. A body (adhesive sheet with release film) was prepared.
離型フィルムの離型層表面に下記の粘着シートの粘着面が向き合うように貼り付け自重5kgのゴムローラーで押さえながら一往復させて貼り合わせて粘着シート積層体(離型フィルム付き粘着シート)を作成した。 (4) Measurement of peeling force (A) Affix the adhesive sheet to the release layer surface of the release film so that the adhesive surface of the following adhesive sheet faces each other, hold down with a 5 kg rubber roller and make a single reciprocation to laminate the adhesive sheet. A body (adhesive sheet with release film) was prepared.
この粘着シート積層体を、室温(23±2℃)で24時間放置したサンプル、40℃で10日間加熱したサンプルを作製し、それぞれのサンプルについて、引張り試験機(島津製作所社製「EZ-SX」品番)にて、300mm/minの速度で、粘着シート側を180°に引き剥したときの剥離力を測定した。
This adhesive sheet laminate was left at room temperature (23 ± 2 ° C.) for 24 hours, and a sample heated at 40 ° C. for 10 days was prepared. For each sample, a tensile tester (“EZ-SX” manufactured by Shimadzu Corporation) was used. ) At a speed of 300 mm / min, the peeling force when the adhesive sheet side was peeled at 180 ° was measured.
室温(23±2℃)で24時間放置したサンプルの剥離力を常態剥離力、40℃で10日間加熱したサンプルの剥離力を加熱剥離力とした。
剥離 The peeling force of the sample left at room temperature (23 ± 2 ° C) for 24 hours was the normal peeling force, and the peeling force of the sample heated at 40 ° C for 10 days was the heated peeling force.
<粘着シート>
n-ブチルアクリレート93質量部とアクリル酸7質量部とを、酢酸エチル中で重合開始剤(アゾビスイソブチロニトリル)の存在下で常法により溶液重合させて、質量平均分子量が150万のアクリル系ポリマー溶液(固形分濃度25質量%)を得た。このアクリル系ポリマー溶液100質量部に、架橋剤としてトリメチロールプロパン変性トリレンジイソシアネート(日本ポリウレタン(株)製「コロネートL」)を2質量部加えて、アクリル系粘着剤組成物を調製した。 <Adhesive sheet>
93 parts by mass of n-butyl acrylate and 7 parts by mass of acrylic acid were subjected to solution polymerization in ethyl acetate in the presence of a polymerization initiator (azobisisobutyronitrile) by a conventional method to give a mass average molecular weight of 1.5 million. An acrylic polymer solution (solid content concentration: 25% by mass) was obtained. To 100 parts by mass of this acrylic polymer solution, 2 parts by mass of trimethylolpropane-modified tolylene diisocyanate ("Coronate L" manufactured by Nippon Polyurethane Co., Ltd.) was added as a crosslinking agent to prepare an acrylic pressure-sensitive adhesive composition.
n-ブチルアクリレート93質量部とアクリル酸7質量部とを、酢酸エチル中で重合開始剤(アゾビスイソブチロニトリル)の存在下で常法により溶液重合させて、質量平均分子量が150万のアクリル系ポリマー溶液(固形分濃度25質量%)を得た。このアクリル系ポリマー溶液100質量部に、架橋剤としてトリメチロールプロパン変性トリレンジイソシアネート(日本ポリウレタン(株)製「コロネートL」)を2質量部加えて、アクリル系粘着剤組成物を調製した。 <Adhesive sheet>
93 parts by mass of n-butyl acrylate and 7 parts by mass of acrylic acid were subjected to solution polymerization in ethyl acetate in the presence of a polymerization initiator (azobisisobutyronitrile) by a conventional method to give a mass average molecular weight of 1.5 million. An acrylic polymer solution (solid content concentration: 25% by mass) was obtained. To 100 parts by mass of this acrylic polymer solution, 2 parts by mass of trimethylolpropane-modified tolylene diisocyanate ("Coronate L" manufactured by Nippon Polyurethane Co., Ltd.) was added as a crosslinking agent to prepare an acrylic pressure-sensitive adhesive composition.
このアクリル系粘着剤組成物を、厚みが50μmのポリエチレンテレフタレートフィルム(東レ(株)製“ルミラー(登録商標)”S-105)上に、乾燥厚みが25μmとなるように塗布し、140℃で3分間乾燥してアクリル系粘着シートを得た。
The acrylic pressure-sensitive adhesive composition was applied on a 50 μm-thick polyethylene terephthalate film (“Lumirror (registered trademark)” S-105, manufactured by Toray Industries, Inc.) so that the dry thickness was 25 μm, and at 140 ° C. After drying for 3 minutes, an acrylic pressure-sensitive adhesive sheet was obtained.
(5)剥離力(B)の測定
離型フィルムの離型層表面にアクリル系粘着テープ(日東電工(株)製の「No.31B」)の粘着面が向き合うように重ねて自重5kgのゴムローラーで押さえながら一往復させて貼り合わせて、室温(23±2℃)で24時間放置したサンプルおよび70℃で24時間加熱したサンプルをそれぞれ作製した。それぞれのサンプルについて、引張り試験機(島津製作所社製「EZ-SX」品番)にて、300mm/minの速度で、粘着シート側を180°に引き剥したときの剥離力を測定した。 (5) Measurement of peeling force (B) A rubber having a weight of 5 kg is superimposed on the release layer surface of the release film such that the adhesive surface of an acrylic adhesive tape ("No. 31B" manufactured by Nitto Denko Corporation) faces each other. The sample was bonded by being reciprocated once while being held by a roller, and a sample left at room temperature (23 ± 2 ° C.) for 24 hours and a sample heated at 70 ° C. for 24 hours were produced. With respect to each sample, the peeling force when the pressure-sensitive adhesive sheet side was peeled to 180 ° at a speed of 300 mm / min was measured by a tensile tester (product number of “EZ-SX” manufactured by Shimadzu Corporation).
離型フィルムの離型層表面にアクリル系粘着テープ(日東電工(株)製の「No.31B」)の粘着面が向き合うように重ねて自重5kgのゴムローラーで押さえながら一往復させて貼り合わせて、室温(23±2℃)で24時間放置したサンプルおよび70℃で24時間加熱したサンプルをそれぞれ作製した。それぞれのサンプルについて、引張り試験機(島津製作所社製「EZ-SX」品番)にて、300mm/minの速度で、粘着シート側を180°に引き剥したときの剥離力を測定した。 (5) Measurement of peeling force (B) A rubber having a weight of 5 kg is superimposed on the release layer surface of the release film such that the adhesive surface of an acrylic adhesive tape ("No. 31B" manufactured by Nitto Denko Corporation) faces each other. The sample was bonded by being reciprocated once while being held by a roller, and a sample left at room temperature (23 ± 2 ° C.) for 24 hours and a sample heated at 70 ° C. for 24 hours were produced. With respect to each sample, the peeling force when the pressure-sensitive adhesive sheet side was peeled to 180 ° at a speed of 300 mm / min was measured by a tensile tester (product number of “EZ-SX” manufactured by Shimadzu Corporation).
室温(23±2℃)で24時間放置したサンプルの剥離力を常態剥離力、70℃で24時間加熱したサンプルの剥離力を加熱剥離力とした。
剥離 The peel force of the sample left at room temperature (23 ± 2 ° C) for 24 hours was the normal peel force, and the peel force of the sample heated at 70 ° C for 24 hours was the heat peel force.
(6)離型層(背面層)表面の算術平均粗さRaおよび最大高さ粗さRzの測定
JIS B0601(2001)に準拠して表面粗さ測定機((株)ミツトヨ製の「サーフテストSJ-400」)を用いて測定した。 (6) Measurement of Arithmetic Average Roughness Ra and Maximum Height Roughness Rz of Surface of Release Layer (Back Layer) A surface roughness measuring machine (“Surftest” manufactured by Mitutoyo Corporation) in accordance with JIS B0601 (2001). SJ-400 ”).
JIS B0601(2001)に準拠して表面粗さ測定機((株)ミツトヨ製の「サーフテストSJ-400」)を用いて測定した。 (6) Measurement of Arithmetic Average Roughness Ra and Maximum Height Roughness Rz of Surface of Release Layer (Back Layer) A surface roughness measuring machine (“Surftest” manufactured by Mitutoyo Corporation) in accordance with JIS B0601 (2001). SJ-400 ”).
<測定条件>
・触針先端半径;2μm
・測定力;0.75mN
・カットオフ値;λs=2.5μm、λc=0.8mm
(エンボス処理後のカットオフ値;λs=2.5μm、λc=2.5mm)。 <Measurement conditions>
・ Stylus tip radius: 2 μm
・ Measurement force: 0.75mN
Cutoff value: λs = 2.5 μm, λc = 0.8 mm
(Cutoff value after embossing; λs = 2.5 μm, λc = 2.5 mm).
・触針先端半径;2μm
・測定力;0.75mN
・カットオフ値;λs=2.5μm、λc=0.8mm
(エンボス処理後のカットオフ値;λs=2.5μm、λc=2.5mm)。 <Measurement conditions>
・ Stylus tip radius: 2 μm
・ Measurement force: 0.75mN
Cutoff value: λs = 2.5 μm, λc = 0.8 mm
(Cutoff value after embossing; λs = 2.5 μm, λc = 2.5 mm).
[実施例1]
離型層/支持層/背面層の3層積層構成の離型フィルムを、下記の原料を用いて3層溶融共押出法にて作製した。各層のダイ温度を、離型層が225℃、支持層が250℃、背面層が220℃に設定し、60℃に保たれたキャスティングドラム上に、離型層の厚みが20μm、支持層の厚みが60μm、背面層の厚みが20μmとなるように押し出して、総厚みが100μmの離型フィルムを作製した。 [Example 1]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was prepared by a three-layer melt coextrusion method using the following raw materials. The die temperature of each layer was set at 225 ° C. for the release layer, 250 ° C. for the support layer, and 220 ° C. for the back layer, and the thickness of the release layer was 20 μm on the casting drum maintained at 60 ° C. It extruded so that thickness might be set to 60 micrometers and the thickness of a back layer might be set to 20 micrometers, and the release film whose total thickness was 100 micrometers was produced.
離型層/支持層/背面層の3層積層構成の離型フィルムを、下記の原料を用いて3層溶融共押出法にて作製した。各層のダイ温度を、離型層が225℃、支持層が250℃、背面層が220℃に設定し、60℃に保たれたキャスティングドラム上に、離型層の厚みが20μm、支持層の厚みが60μm、背面層の厚みが20μmとなるように押し出して、総厚みが100μmの離型フィルムを作製した。 [Example 1]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was prepared by a three-layer melt coextrusion method using the following raw materials. The die temperature of each layer was set at 225 ° C. for the release layer, 250 ° C. for the support layer, and 220 ° C. for the back layer, and the thickness of the release layer was 20 μm on the casting drum maintained at 60 ° C. It extruded so that thickness might be set to 60 micrometers and the thickness of a back layer might be set to 20 micrometers, and the release film whose total thickness was 100 micrometers was produced.
この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。
ポ リ プ ロ ピ レ ン The crystallinity of polypropylene in the support layer of this release film was 70%.
<各層の原料>
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)10質量部との混合物
・背面層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標”SP0540;密度0.903g/cm3)。 <Raw material for each layer>
Releasing layer material; linear low density polyethylene (KK Prime Polymer "Evolue (registered trademark)"SP0540; density 0.903 g / cm 3)
-Supporting layer raw material: 90 parts by mass of polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low density polyethylene ("Evolu (registered trademark)" SP0540 manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) A mixture with 10 parts by mass of a back layer material; linear low-density polyethylene (“Evolu (registered trademark) SP0540; manufactured by Prime Polymer Co., Ltd .; density 0.903 g / cm 3 ).
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)10質量部との混合物
・背面層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標”SP0540;密度0.903g/cm3)。 <Raw material for each layer>
Releasing layer material; linear low density polyethylene (KK Prime Polymer "Evolue (registered trademark)"SP0540; density 0.903 g / cm 3)
-Supporting layer raw material: 90 parts by mass of polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low density polyethylene ("Evolu (registered trademark)" SP0540 manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) A mixture with 10 parts by mass of a back layer material; linear low-density polyethylene (“Evolu (registered trademark) SP0540; manufactured by Prime Polymer Co., Ltd .; density 0.903 g / cm 3 ).
[実施例2]
支持層原料を以下のように変更した以外は、実施例1と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)97質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)3質量部との混合物。 [Example 2]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was produced in the same manner as in Example 1 except that the support layer raw materials were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
-Raw material for support layer: 97 parts by mass of polypropylene ("Novatec PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low-density polyethylene ("Evolu (registered trademark)" SP0540 manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 3 parts by mass.
支持層原料を以下のように変更した以外は、実施例1と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)97質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)3質量部との混合物。 [Example 2]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was produced in the same manner as in Example 1 except that the support layer raw materials were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
-Raw material for support layer: 97 parts by mass of polypropylene ("Novatec PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low-density polyethylene ("Evolu (registered trademark)" SP0540 manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 3 parts by mass.
[実施例3]
支持層原料を以下のように変更した以外は、実施例1と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)93質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)7質量部との混合物。 [Example 3]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was produced in the same manner as in Example 1 except that the support layer raw materials were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
-Supporting layer raw material: 93 parts by mass of polypropylene ("Novatech PP (registered trademark)" FL4, manufactured by Nippon Polypropylene Co., Ltd.) and linear low-density polyethylene ("Evolu (registered trademark)" SP0540, manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 7 parts by mass.
支持層原料を以下のように変更した以外は、実施例1と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)93質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)7質量部との混合物。 [Example 3]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was produced in the same manner as in Example 1 except that the support layer raw materials were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
-Supporting layer raw material: 93 parts by mass of polypropylene ("Novatech PP (registered trademark)" FL4, manufactured by Nippon Polypropylene Co., Ltd.) and linear low-density polyethylene ("Evolu (registered trademark)" SP0540, manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 7 parts by mass.
[実施例4]
支持層原料を以下のように変更した以外は、実施例1と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)80質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)20質量部との混合物。 [Example 4]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was produced in the same manner as in Example 1 except that the support layer raw materials were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
-Supporting layer raw material: 80 parts by mass of polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low-density polyethylene ("Evolu (registered trademark)" SP0540 manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 20 parts by mass.
支持層原料を以下のように変更した以外は、実施例1と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)80質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)20質量部との混合物。 [Example 4]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was produced in the same manner as in Example 1 except that the support layer raw materials were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
-Supporting layer raw material: 80 parts by mass of polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low-density polyethylene ("Evolu (registered trademark)" SP0540 manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 20 parts by mass.
[実施例5]
支持層原料を以下のように変更した以外は、実施例1と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)70質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)30質量部との混合物。 [Example 5]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was produced in the same manner as in Example 1 except that the support layer raw materials were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
-Supporting layer raw material: 70 parts by mass of polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low density polyethylene ("Evolu (registered trademark)" SP0540 manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 30 parts by mass.
支持層原料を以下のように変更した以外は、実施例1と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)70質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)30質量部との混合物。 [Example 5]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was produced in the same manner as in Example 1 except that the support layer raw materials were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
-Supporting layer raw material: 70 parts by mass of polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low density polyethylene ("Evolu (registered trademark)" SP0540 manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 30 parts by mass.
[実施例6]
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 [Example 6]
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 [Example 6]
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
<各層の原料>
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)10質量部との混合物
・背面層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)。 <Raw material for each layer>
Releasing layer material; linear low density polyethylene (KK Prime Polymer "Evolue (registered trademark)"SP2540; density 0.924 g / cm 3)
-Supporting layer raw material: 90 parts by mass of polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low density polyethylene ("Evolu (registered trademark)" SP2540 manufactured by Prime Polymer Co., Ltd.) 0.924 g / cm 3 ) A mixture with 10 parts by mass of a back layer material; linear low-density polyethylene (“Evolu (registered trademark)” SP2540 manufactured by Prime Polymer Co., Ltd .; density 0.924 g / cm 3 ).
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)10質量部との混合物
・背面層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)。 <Raw material for each layer>
Releasing layer material; linear low density polyethylene (KK Prime Polymer "Evolue (registered trademark)"SP2540; density 0.924 g / cm 3)
-Supporting layer raw material: 90 parts by mass of polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low density polyethylene ("Evolu (registered trademark)" SP2540 manufactured by Prime Polymer Co., Ltd.) 0.924 g / cm 3 ) A mixture with 10 parts by mass of a back layer material; linear low-density polyethylene (“Evolu (registered trademark)” SP2540 manufactured by Prime Polymer Co., Ltd .; density 0.924 g / cm 3 ).
[実施例7]
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 [Example 7]
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 [Example 7]
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
<各層の原料>
・離型層原料;分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)10質量部との混合物
・背面層原料;分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)。 <Raw material for each layer>
Release layer material: branched low-density polyethylene (“Sumikacene (registered trademark)” CE3059, manufactured by Sumitomo Chemical Co., Ltd .; density: 0.924 g / cm 3 )
-Supporting layer raw material: 90 parts by mass of polypropylene ("Novatec PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and branched low density polyethylene ("Sumikacene (registered trademark)" CE3059 manufactured by Sumitomo Chemical Co., Ltd .; density 0) .924 g / cm 3 ) A mixture with 10 parts by mass of a back layer material; branched low-density polyethylene (“Sumikacene (registered trademark)” CE3059 manufactured by Sumitomo Chemical Co., Ltd .; density 0.924 g / cm 3 ).
・離型層原料;分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)10質量部との混合物
・背面層原料;分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)。 <Raw material for each layer>
Release layer material: branched low-density polyethylene (“Sumikacene (registered trademark)” CE3059, manufactured by Sumitomo Chemical Co., Ltd .; density: 0.924 g / cm 3 )
-Supporting layer raw material: 90 parts by mass of polypropylene ("Novatec PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and branched low density polyethylene ("Sumikacene (registered trademark)" CE3059 manufactured by Sumitomo Chemical Co., Ltd .; density 0) .924 g / cm 3 ) A mixture with 10 parts by mass of a back layer material; branched low-density polyethylene (“Sumikacene (registered trademark)” CE3059 manufactured by Sumitomo Chemical Co., Ltd .; density 0.924 g / cm 3 ).
[実施例8]
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 Example 8
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 Example 8
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
<各層の原料>
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)80質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)20質量部との混合物
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)10質量部との混合物
・背面層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)80質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)20質量部との混合物。 <Raw material for each layer>
Releasing layer material; linear low density polyethylene (Co. Prime Polymer Co. "Evolue (registered trademark)"SP0540; density 0.903 g / cm 3) 80 parts by mass branched low density polyethylene (Sumitomo Chemical (Co. ) Manufactured by Sumikasen (registered trademark) CE3059; density: 0.924 g / cm 3 ) mixture with 20 parts by mass of raw material for support layer; polypropylene (Novatech PP (registered trademark) FL4 manufactured by Nippon Polypro Co., Ltd.) 90 mass Of a low-density polyethylene and 10 parts by mass of a linear low-density polyethylene (“Evolu (registered trademark)” SP0540 manufactured by Prime Polymer Co., Ltd .; density 0.903 g / cm 3 ); Ltd. Prime polymer "Evolue (registered trademark)"SP0540; density 0.903 g / cm 3) 80 parts by mass branched low density po Ethylene (Sumitomo Chemical Co., Ltd. "Sumikathene (registered trademark)"CE3059; density 0.924 g / cm 3) mixture of 20 parts by weight.
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)80質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)20質量部との混合物
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)10質量部との混合物
・背面層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)80質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)20質量部との混合物。 <Raw material for each layer>
Releasing layer material; linear low density polyethylene (Co. Prime Polymer Co. "Evolue (registered trademark)"SP0540; density 0.903 g / cm 3) 80 parts by mass branched low density polyethylene (Sumitomo Chemical (Co. ) Manufactured by Sumikasen (registered trademark) CE3059; density: 0.924 g / cm 3 ) mixture with 20 parts by mass of raw material for support layer; polypropylene (Novatech PP (registered trademark) FL4 manufactured by Nippon Polypro Co., Ltd.) 90 mass Of a low-density polyethylene and 10 parts by mass of a linear low-density polyethylene (“Evolu (registered trademark)” SP0540 manufactured by Prime Polymer Co., Ltd .; density 0.903 g / cm 3 ); Ltd. Prime polymer "Evolue (registered trademark)"SP0540; density 0.903 g / cm 3) 80 parts by mass branched low density po Ethylene (Sumitomo Chemical Co., Ltd. "Sumikathene (registered trademark)"CE3059; density 0.924 g / cm 3) mixture of 20 parts by weight.
[実施例9]
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 [Example 9]
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 [Example 9]
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
<各層の原料>
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)75質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)15質量部とエチレン-プロピレン共重合体(三井化学(株)製“タフマーP(登録商標)”P0180)10質量部との混合物
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)10質量部との混合物
・背面層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)。 <Raw material for each layer>
Material for release layer: 75 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP0540 manufactured by Prime Polymer Co., Ltd .; density: 0.903 g / cm 3 ) and branched low-density polyethylene (Sumitomo Chemical Co., Ltd.) 15 parts by mass of “Sumikacene (registered trademark) CE3059; density 0.924 g / cm 3 ” and 10 parts by mass of an ethylene-propylene copolymer (“Tuffmer P (registered trademark)” P0180 manufactured by Mitsui Chemicals, Inc.) 90 parts by mass of polypropylene (“Novatec PP (registered trademark) FL4” manufactured by Nippon Polypropylene Co., Ltd.) and linear low-density polyethylene (“Evolu (registered trademark)” SP0540 manufactured by Prime Polymer Co., Ltd.) ; mixture & backside layer material with a density 0.903 g / cm 3) 10 parts by weight; linear low density polyethylene (Co. Prime polymer Ltd. "Evolue (registered trademark)"SP0540; Density 0.903g / cm 3).
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)75質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)15質量部とエチレン-プロピレン共重合体(三井化学(株)製“タフマーP(登録商標)”P0180)10質量部との混合物
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)10質量部との混合物
・背面層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)。 <Raw material for each layer>
Material for release layer: 75 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP0540 manufactured by Prime Polymer Co., Ltd .; density: 0.903 g / cm 3 ) and branched low-density polyethylene (Sumitomo Chemical Co., Ltd.) 15 parts by mass of “Sumikacene (registered trademark) CE3059; density 0.924 g / cm 3 ” and 10 parts by mass of an ethylene-propylene copolymer (“Tuffmer P (registered trademark)” P0180 manufactured by Mitsui Chemicals, Inc.) 90 parts by mass of polypropylene (“Novatec PP (registered trademark) FL4” manufactured by Nippon Polypropylene Co., Ltd.) and linear low-density polyethylene (“Evolu (registered trademark)” SP0540 manufactured by Prime Polymer Co., Ltd.) ; mixture & backside layer material with a density 0.903 g / cm 3) 10 parts by weight; linear low density polyethylene (Co. Prime polymer Ltd. "Evolue (registered trademark)"SP0540; Density 0.903g / cm 3).
[実施例10]
離型層/支持層の2層積層構成の離型フィルムを、下記の原料を用いて2層溶融共押出法にて作製した。各層のダイ温度を、離型層が225℃、支持層が250℃に設定し、60℃に保たれたキャスティングドラム上に、離型層の厚みが25μm、支持層の厚みが75μmとなるように押し出して、総厚みが100μmの離型フィルムを作製した。 [Example 10]
A release film having a two-layer laminated structure of a release layer and a support layer was produced by a two-layer melt coextrusion method using the following raw materials. The die temperature of each layer was set at 225 ° C. for the release layer and 250 ° C. for the support layer, and the thickness of the release layer was 25 μm and the thickness of the support layer was 75 μm on a casting drum maintained at 60 ° C. To produce a release film having a total thickness of 100 μm.
離型層/支持層の2層積層構成の離型フィルムを、下記の原料を用いて2層溶融共押出法にて作製した。各層のダイ温度を、離型層が225℃、支持層が250℃に設定し、60℃に保たれたキャスティングドラム上に、離型層の厚みが25μm、支持層の厚みが75μmとなるように押し出して、総厚みが100μmの離型フィルムを作製した。 [Example 10]
A release film having a two-layer laminated structure of a release layer and a support layer was produced by a two-layer melt coextrusion method using the following raw materials. The die temperature of each layer was set at 225 ° C. for the release layer and 250 ° C. for the support layer, and the thickness of the release layer was 25 μm and the thickness of the support layer was 75 μm on a casting drum maintained at 60 ° C. To produce a release film having a total thickness of 100 μm.
この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。
ポ リ プ ロ ピ レ ン The crystallinity of polypropylene in the support layer of this release film was 70%.
<各層の原料>
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)10質量部との混合物。 <Raw material for each layer>
Releasing layer material; linear low density polyethylene (KK Prime Polymer "Evolue (registered trademark)"SP0540; density 0.903 g / cm 3)
-Supporting layer raw material: 90 parts by mass of polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low density polyethylene ("Evolu (registered trademark)" SP0540 manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 10 parts by mass.
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)90質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)10質量部との混合物。 <Raw material for each layer>
Releasing layer material; linear low density polyethylene (KK Prime Polymer "Evolue (registered trademark)"SP0540; density 0.903 g / cm 3)
-Supporting layer raw material: 90 parts by mass of polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low density polyethylene ("Evolu (registered trademark)" SP0540 manufactured by Prime Polymer Co., Ltd.) 0.903 g / cm 3 ) a mixture with 10 parts by mass.
[実施例11]
離型層/支持層/背面層の3層積層構成の離型フィルムを、下記の原料を用いて3層溶融共押出法にて作製した。各層のダイ温度を、離型層が225℃、支持層が250℃、背面層が250℃に設定し、60℃に保たれたキャスティングドラム上に、離型層の厚みが15μm、支持層の厚みが40μm、背面層の厚みが5μmとなるように押し出して、総厚みが60μmの離型フィルムを作製した。得られた離型フィルムは、90℃で60秒間加熱処理した。 [Example 11]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was prepared by a three-layer melt coextrusion method using the following raw materials. The die temperature of each layer was set at 225 ° C. for the release layer, 250 ° C. for the support layer, and 250 ° C. for the back layer, and the thickness of the release layer was 15 μm on the casting drum maintained at 60 ° C. Extrusion was performed so that the thickness was 40 μm and the thickness of the back layer was 5 μm, to produce a release film having a total thickness of 60 μm. The obtained release film was heat-treated at 90 ° C. for 60 seconds.
離型層/支持層/背面層の3層積層構成の離型フィルムを、下記の原料を用いて3層溶融共押出法にて作製した。各層のダイ温度を、離型層が225℃、支持層が250℃、背面層が250℃に設定し、60℃に保たれたキャスティングドラム上に、離型層の厚みが15μm、支持層の厚みが40μm、背面層の厚みが5μmとなるように押し出して、総厚みが60μmの離型フィルムを作製した。得られた離型フィルムは、90℃で60秒間加熱処理した。 [Example 11]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was prepared by a three-layer melt coextrusion method using the following raw materials. The die temperature of each layer was set at 225 ° C. for the release layer, 250 ° C. for the support layer, and 250 ° C. for the back layer, and the thickness of the release layer was 15 μm on the casting drum maintained at 60 ° C. Extrusion was performed so that the thickness was 40 μm and the thickness of the back layer was 5 μm, to produce a release film having a total thickness of 60 μm. The obtained release film was heat-treated at 90 ° C. for 60 seconds.
なお、背面層表面の算術平均粗さRaは0.3μm、最大高さ粗さRzは2.6μmであった。
The arithmetic average roughness Ra of the surface of the back layer was 0.3 μm, and the maximum height roughness Rz was 2.6 μm.
<各層の原料>
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)90質量部と直鎖状超低密度ポリエチレン(エチレン-1-オクテン共重合体;ダウケミカル社製“アフィニティー(登録商標)”KC8852G;密度0.875g/cm3)10質量部との混合物
・支持層原料;高密度ポリエチレン( 日本ポリエチレン(株)製“ノバテック(登録商標)”HF562;密度=0.961g/cm3)75質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)25質量部との混合物
・背面層原料;ポリプロピレン(住友化学(株)製“ノーブレン(登録商標)“FLX80E4)80質量部とプロピレン-エチレン・ランダム共重合体(エチレン含有量5質量%)20質量部との混合物。 <Raw material for each layer>
Material for release layer: 90 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP2540, manufactured by Prime Polymer Co., Ltd .; density: 0.924 g / cm 3 ) and linear ultra-low-density polyethylene (ethylene- 1-octene copolymer; mixture with 10 parts by mass of “Affinity (registered trademark)” KC8852G (density 0.875 g / cm 3 ) manufactured by Dow Chemical Co., Ltd .; raw material for supporting layer; high-density polyethylene (manufactured by Nippon Polyethylene Corporation) Novatec (registered trademark) "HF562; density = 0.961g / cm 3) 75 parts by weight of linear low density polyethylene (KK Prime polymer" Evolue (registered trademark) "SP2540; density 0.924 g / cm 3 ) 25 parts by mass of mixture / back layer material; polypropylene (“Noblen (registered trademark)” FLX manufactured by Sumitomo Chemical Co., Ltd.) 0E4) 80 parts by weight of propylene - ethylene random copolymer (ethylene content 5 mass%) mixture of 20 parts by weight.
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)90質量部と直鎖状超低密度ポリエチレン(エチレン-1-オクテン共重合体;ダウケミカル社製“アフィニティー(登録商標)”KC8852G;密度0.875g/cm3)10質量部との混合物
・支持層原料;高密度ポリエチレン( 日本ポリエチレン(株)製“ノバテック(登録商標)”HF562;密度=0.961g/cm3)75質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)25質量部との混合物
・背面層原料;ポリプロピレン(住友化学(株)製“ノーブレン(登録商標)“FLX80E4)80質量部とプロピレン-エチレン・ランダム共重合体(エチレン含有量5質量%)20質量部との混合物。 <Raw material for each layer>
Material for release layer: 90 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP2540, manufactured by Prime Polymer Co., Ltd .; density: 0.924 g / cm 3 ) and linear ultra-low-density polyethylene (ethylene- 1-octene copolymer; mixture with 10 parts by mass of “Affinity (registered trademark)” KC8852G (density 0.875 g / cm 3 ) manufactured by Dow Chemical Co., Ltd .; raw material for supporting layer; high-density polyethylene (manufactured by Nippon Polyethylene Corporation) Novatec (registered trademark) "HF562; density = 0.961g / cm 3) 75 parts by weight of linear low density polyethylene (KK Prime polymer" Evolue (registered trademark) "SP2540; density 0.924 g / cm 3 ) 25 parts by mass of mixture / back layer material; polypropylene (“Noblen (registered trademark)” FLX manufactured by Sumitomo Chemical Co., Ltd.) 0E4) 80 parts by weight of propylene - ethylene random copolymer (ethylene content 5 mass%) mixture of 20 parts by weight.
[実施例12]
離型層原料を以下のように変更した以外は、実施例11と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製し、同様に加熱処理した。なお、背面層表面の算術平均粗さRaは0.3μm、最大高さ粗さRzは2.6μmであった。
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)85質量部と直鎖状超低密度ポリエチレン(エチレン-1-ブテン共重合体;三井化学(株)製“タフマーP(登録商標)”P1070S;密度0.870g/cm3)15質量部との混合物。 [Example 12]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was prepared in the same manner as in Example 11, except that the release layer raw material was changed as follows, and heat-treated similarly. The arithmetic average roughness Ra of the back layer surface was 0.3 μm, and the maximum height roughness Rz was 2.6 μm.
Release layer raw material; 85 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP2540, manufactured by Prime Polymer Co., Ltd .; density: 0.924 g / cm 3 ) and linear ultra-low-density polyethylene (ethylene- A mixture of 1-butene copolymer and 15 parts by mass of “Tuffmer P (registered trademark)” P1070S (manufactured by Mitsui Chemicals, Inc .; density: 0.870 g / cm 3 ).
離型層原料を以下のように変更した以外は、実施例11と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製し、同様に加熱処理した。なお、背面層表面の算術平均粗さRaは0.3μm、最大高さ粗さRzは2.6μmであった。
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)85質量部と直鎖状超低密度ポリエチレン(エチレン-1-ブテン共重合体;三井化学(株)製“タフマーP(登録商標)”P1070S;密度0.870g/cm3)15質量部との混合物。 [Example 12]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was prepared in the same manner as in Example 11, except that the release layer raw material was changed as follows, and heat-treated similarly. The arithmetic average roughness Ra of the back layer surface was 0.3 μm, and the maximum height roughness Rz was 2.6 μm.
Release layer raw material; 85 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP2540, manufactured by Prime Polymer Co., Ltd .; density: 0.924 g / cm 3 ) and linear ultra-low-density polyethylene (ethylene- A mixture of 1-butene copolymer and 15 parts by mass of “Tuffmer P (registered trademark)” P1070S (manufactured by Mitsui Chemicals, Inc .; density: 0.870 g / cm 3 ).
[実施例13]
支持層原料を以下のように変更した以外は、実施例11と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製し、同様に加熱処理した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。なお、背面層表面の算術平均粗さRaは0.3μm、最大高さ粗さRzは2.6μmであった。
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)75質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)25質量部との混合物。 Example 13
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was prepared in the same manner as in Example 11 except that the raw material of the support layer was changed as described below, and heat-treated similarly. The crystallinity of polypropylene in the support layer of this release film was 70%. The arithmetic average roughness Ra of the back layer surface was 0.3 μm, and the maximum height roughness Rz was 2.6 μm.
-Supporting layer raw material: 75 parts by mass of polypropylene ("Novatec PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low density polyethylene ("Evolu (registered trademark)" SP2540 manufactured by Prime Polymer Co., Ltd.); 0.924 g / cm 3 ) a mixture with 25 parts by mass.
支持層原料を以下のように変更した以外は、実施例11と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製し、同様に加熱処理した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。なお、背面層表面の算術平均粗さRaは0.3μm、最大高さ粗さRzは2.6μmであった。
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)75質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)25質量部との混合物。 Example 13
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was prepared in the same manner as in Example 11 except that the raw material of the support layer was changed as described below, and heat-treated similarly. The crystallinity of polypropylene in the support layer of this release film was 70%. The arithmetic average roughness Ra of the back layer surface was 0.3 μm, and the maximum height roughness Rz was 2.6 μm.
-Supporting layer raw material: 75 parts by mass of polypropylene ("Novatec PP (registered trademark) FL4" manufactured by Nippon Polypropylene Co., Ltd.) and linear low density polyethylene ("Evolu (registered trademark)" SP2540 manufactured by Prime Polymer Co., Ltd.); 0.924 g / cm 3 ) a mixture with 25 parts by mass.
[実施例14]
支持層原料を以下のように変更した以外は、実施例11と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製し、同様に加熱処理した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。なお、背面層表面の算術平均粗さRaは0.3μm、最大高さ粗さRzは2.6μmであった。
・支持層原料;高密度ポリエチレン( 日本ポリエチレン(株)製“ノバテック(登録商標)”HF562;密度=0.961g/cm3)60質量部とポリプロピレン(住友化学(株)製“ノーブレン(登録商標)“FLX80E4)15質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)25質量部との混合物。 [Example 14]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was prepared in the same manner as in Example 11 except that the raw material of the support layer was changed as described below, and heat-treated similarly. The crystallinity of polypropylene in the support layer of this release film was 70%. The arithmetic average roughness Ra of the back layer surface was 0.3 μm, and the maximum height roughness Rz was 2.6 μm.
· Support layer material; high density polyethylene (Nippon Polyethylene Co., Ltd. "Novatec (registered trademark)"HF562; density = 0.961g / cm 3) 60 parts by weight of polypropylene (Sumitomo Chemical Co., Ltd. "Noblen (trademark ) A mixture of 15 parts by mass of “FLX80E4” and 25 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP2540, manufactured by Prime Polymer Co .; density 0.924 g / cm 3 ).
支持層原料を以下のように変更した以外は、実施例11と同様にして離型層/支持層/背面層の3層積層構成の離型フィルムを作製し、同様に加熱処理した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は、70%であった。なお、背面層表面の算術平均粗さRaは0.3μm、最大高さ粗さRzは2.6μmであった。
・支持層原料;高密度ポリエチレン( 日本ポリエチレン(株)製“ノバテック(登録商標)”HF562;密度=0.961g/cm3)60質量部とポリプロピレン(住友化学(株)製“ノーブレン(登録商標)“FLX80E4)15質量部と直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP2540;密度0.924g/cm3)25質量部との混合物。 [Example 14]
A release film having a three-layer laminated structure of a release layer / a support layer / a back layer was prepared in the same manner as in Example 11 except that the raw material of the support layer was changed as described below, and heat-treated similarly. The crystallinity of polypropylene in the support layer of this release film was 70%. The arithmetic average roughness Ra of the back layer surface was 0.3 μm, and the maximum height roughness Rz was 2.6 μm.
· Support layer material; high density polyethylene (Nippon Polyethylene Co., Ltd. "Novatec (registered trademark)"HF562; density = 0.961g / cm 3) 60 parts by weight of polypropylene (Sumitomo Chemical Co., Ltd. "Noblen (trademark ) A mixture of 15 parts by mass of “FLX80E4” and 25 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP2540, manufactured by Prime Polymer Co .; density 0.924 g / cm 3 ).
[比較例1]
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 [Comparative Example 1]
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 [Comparative Example 1]
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
<各層の原料>
・離型層原料;分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)
・背面層原料;分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)。 <Raw material for each layer>
Releasing layer material; branched low density polyethylene (Sumitomo Chemical Co., Ltd. "Sumikathene (registered trademark)"CE3059; density 0.924 g / cm 3)
-Support layer material: polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypro Co., Ltd.)
- back layer material; branched low density polyethylene (Sumitomo Chemical Co., Ltd. "Sumikathene (registered trademark)"CE3059; density 0.924 g / cm 3).
・離型層原料;分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)
・背面層原料;分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)。 <Raw material for each layer>
Releasing layer material; branched low density polyethylene (Sumitomo Chemical Co., Ltd. "Sumikathene (registered trademark)"CE3059; density 0.924 g / cm 3)
-Support layer material: polypropylene ("Novatech PP (registered trademark) FL4" manufactured by Nippon Polypro Co., Ltd.)
- back layer material; branched low density polyethylene (Sumitomo Chemical Co., Ltd. "Sumikathene (registered trademark)"CE3059; density 0.924 g / cm 3).
[比較例2]
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 [Comparative Example 2]
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
各層の原料を以下のように変更した以外は、実施例1と同様にして離型フィルムを作製した。この離型フィルムの支持層におけるポリプロピレンの結晶化度は70%であった。 [Comparative Example 2]
A release film was produced in the same manner as in Example 1, except that the raw materials of each layer were changed as follows. The crystallinity of polypropylene in the support layer of this release film was 70%.
<各層の原料>
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)75質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)15質量部とエチレン-プロピレン共重合体(三井化学(株)製“タフマーP(登録商標)”P0180)10質量部との混合物
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)
・背面層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)。 <Raw material for each layer>
Material for release layer: 75 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP0540 manufactured by Prime Polymer Co., Ltd .; density: 0.903 g / cm 3 ) and branched low-density polyethylene (Sumitomo Chemical Co., Ltd.) 15 parts by mass of “Sumikacene (registered trademark) CE3059; density 0.924 g / cm 3 ” and 10 parts by mass of an ethylene-propylene copolymer (“Tuffmer P (registered trademark)” P0180 manufactured by Mitsui Chemicals, Inc.) Mixture / support layer raw material; polypropylene (“Novatech PP (registered trademark) FL4” manufactured by Nippon Polypropylene Co., Ltd.)
Back layer material: linear low-density polyethylene (“Evolu (registered trademark)” SP0540, manufactured by Prime Polymer Co., Ltd .; density: 0.903 g / cm 3 ).
・離型層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)75質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)15質量部とエチレン-プロピレン共重合体(三井化学(株)製“タフマーP(登録商標)”P0180)10質量部との混合物
・支持層原料;ポリプロピレン(日本ポリプロ(株)製“ノバテックPP(登録商標)”FL4)
・背面層原料;直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)。 <Raw material for each layer>
Material for release layer: 75 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP0540 manufactured by Prime Polymer Co., Ltd .; density: 0.903 g / cm 3 ) and branched low-density polyethylene (Sumitomo Chemical Co., Ltd.) 15 parts by mass of “Sumikacene (registered trademark) CE3059; density 0.924 g / cm 3 ” and 10 parts by mass of an ethylene-propylene copolymer (“Tuffmer P (registered trademark)” P0180 manufactured by Mitsui Chemicals, Inc.) Mixture / support layer raw material; polypropylene (“Novatech PP (registered trademark) FL4” manufactured by Nippon Polypropylene Co., Ltd.)
Back layer material: linear low-density polyethylene (“Evolu (registered trademark)” SP0540, manufactured by Prime Polymer Co., Ltd .; density: 0.903 g / cm 3 ).
[比較例3]
厚みが50μmのポリエチレンテレフタレートフィルム(東レ(株)製“ルミラー(登録商標)S-105)上に、タンデム方式にて、先ず、分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)をダイ温度325℃にて押出し積層して、アンダーコート層(UC層;乾燥厚み10μm)を形成した。続いて、このアンダーコート層の上に、下記の離型層原料をダイ温度273℃にて押し出して離型層(乾燥厚み厚み10μm)を積層した。 [Comparative Example 3]
First, on a 50 μm-thick polyethylene terephthalate film (“Lumilar (registered trademark) S-105” manufactured by Toray Industries, Inc.) in a tandem method, first, branched low-density polyethylene (“Sumikasen (registered trademark)” manufactured by Sumitomo Chemical Co., Ltd.) ) "CE3059; density 0.924 g / cm 3 ) was extruded and laminated at a die temperature of 325 ° C to form an undercoat layer (UC layer; dry thickness 10 µm). Subsequently, on this undercoat layer, The following release layer raw materials were extruded at a die temperature of 273 ° C. to laminate a release layer (dry thickness 10 μm).
厚みが50μmのポリエチレンテレフタレートフィルム(東レ(株)製“ルミラー(登録商標)S-105)上に、タンデム方式にて、先ず、分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)をダイ温度325℃にて押出し積層して、アンダーコート層(UC層;乾燥厚み10μm)を形成した。続いて、このアンダーコート層の上に、下記の離型層原料をダイ温度273℃にて押し出して離型層(乾燥厚み厚み10μm)を積層した。 [Comparative Example 3]
First, on a 50 μm-thick polyethylene terephthalate film (“Lumilar (registered trademark) S-105” manufactured by Toray Industries, Inc.) in a tandem method, first, branched low-density polyethylene (“Sumikasen (registered trademark)” manufactured by Sumitomo Chemical Co., Ltd.) ) "CE3059; density 0.924 g / cm 3 ) was extruded and laminated at a die temperature of 325 ° C to form an undercoat layer (UC layer; dry thickness 10 µm). Subsequently, on this undercoat layer, The following release layer raw materials were extruded at a die temperature of 273 ° C. to laminate a release layer (dry thickness 10 μm).
<離型層原料>
直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)75質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)15質量部とエチレン-プロピレン共重合体(三井化学(株)製“タフマーP(登録商標)”P0180)10質量部との混合物。 <Roll release layer material>
75 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP0540, manufactured by Prime Polymer Co., Ltd .; density: 0.903 g / cm 3 ) and branched low-density polyethylene (Sumitomo Chemical Co., Ltd., “Sumikacene (registered) A mixture of 15 parts by mass of a trademark (trademark) “CE3059; density of 0.924 g / cm 3 ) and 10 parts by mass of an ethylene-propylene copolymer (“ Tuffmer P (registered trademark) ”P0180 manufactured by Mitsui Chemicals, Inc.).
直鎖状低密度ポリエチレン((株)プライムポリマー製“エボリュー(登録商標)”SP0540;密度0.903g/cm3)75質量部と分岐状低密度ポリエチレン(住友化学(株)製“スミカセン(登録商標)”CE3059;密度0.924g/cm3)15質量部とエチレン-プロピレン共重合体(三井化学(株)製“タフマーP(登録商標)”P0180)10質量部との混合物。 <Roll release layer material>
75 parts by mass of linear low-density polyethylene (“Evolu (registered trademark)” SP0540, manufactured by Prime Polymer Co., Ltd .; density: 0.903 g / cm 3 ) and branched low-density polyethylene (Sumitomo Chemical Co., Ltd., “Sumikacene (registered) A mixture of 15 parts by mass of a trademark (trademark) “CE3059; density of 0.924 g / cm 3 ) and 10 parts by mass of an ethylene-propylene copolymer (“ Tuffmer P (registered trademark) ”P0180 manufactured by Mitsui Chemicals, Inc.).
[評価]
上記で作製した実施例および比較例の離型フィルムについて、上述の測定方法および評価方法に従って評価した。その結果を表1に示す。 [Evaluation]
The release films of the examples and the comparative examples produced above were evaluated according to the above-described measurement methods and evaluation methods. Table 1 shows the results.
上記で作製した実施例および比較例の離型フィルムについて、上述の測定方法および評価方法に従って評価した。その結果を表1に示す。 [Evaluation]
The release films of the examples and the comparative examples produced above were evaluated according to the above-described measurement methods and evaluation methods. Table 1 shows the results.
[実施例21~31]
実施例1および実施例6~11で作製したそれぞれの離型フィルムに以下のエンボスロールを用いてエンボス処理を施して、離型層表面に微細な凹凸が形成された離型フィルムを得た。エンボス処理は、140℃に加熱されたエンボスロールを離型フィルムの離型層に押し当てることで実施した。エンボス処理前の離型フィルムとエンボスロールとの関係を表2に示す。 [Examples 21 to 31]
Each of the release films produced in Example 1 and Examples 6 to 11 was subjected to an embossing treatment using the following embossing rolls to obtain a release film having fine irregularities formed on the surface of the release layer. The embossing treatment was performed by pressing an embossing roll heated to 140 ° C. against a release layer of a release film. Table 2 shows the relationship between the release film before embossing and the embossing roll.
実施例1および実施例6~11で作製したそれぞれの離型フィルムに以下のエンボスロールを用いてエンボス処理を施して、離型層表面に微細な凹凸が形成された離型フィルムを得た。エンボス処理は、140℃に加熱されたエンボスロールを離型フィルムの離型層に押し当てることで実施した。エンボス処理前の離型フィルムとエンボスロールとの関係を表2に示す。 [Examples 21 to 31]
Each of the release films produced in Example 1 and Examples 6 to 11 was subjected to an embossing treatment using the following embossing rolls to obtain a release film having fine irregularities formed on the surface of the release layer. The embossing treatment was performed by pressing an embossing roll heated to 140 ° C. against a release layer of a release film. Table 2 shows the relationship between the release film before embossing and the embossing roll.
<エンボスロール>
・エンボスロール1;比較的深めの梨地状に加工されたエンボスロール
・エンボスロール2;比較的浅めの梨地状に加工されたエンボスロール
・エンボスロール3;絹目状に加工されたエンボスロール
[評価]
上記で作製した実施例の離型フィルムについて、上述の測定方法および評価方法に従って評価した。その結果を表2に示す。 <Emboss roll>
Embossing roll 1: Embossing roll processed into a relatively deep satin-like shape Embossing roll 2: Embossing roll processed into a relatively shallow satin-like shape Embossing roll 3: Embossing roll processed into a silk-like shape [Evaluation] ]
The release films of the examples prepared above were evaluated according to the above-described measurement methods and evaluation methods. Table 2 shows the results.
・エンボスロール1;比較的深めの梨地状に加工されたエンボスロール
・エンボスロール2;比較的浅めの梨地状に加工されたエンボスロール
・エンボスロール3;絹目状に加工されたエンボスロール
[評価]
上記で作製した実施例の離型フィルムについて、上述の測定方法および評価方法に従って評価した。その結果を表2に示す。 <Emboss roll>
Embossing roll 1: Embossing roll processed into a relatively deep satin-like shape Embossing roll 2: Embossing roll processed into a relatively shallow satin-like shape Embossing roll 3: Embossing roll processed into a silk-like shape [Evaluation] ]
The release films of the examples prepared above were evaluated according to the above-described measurement methods and evaluation methods. Table 2 shows the results.
Claims (14)
- 少なくとも支持層と離型層を有する離型フィルムであって、前記離型層は密度が0.940g/cm3以下の低密度ポリエチレン(A)を含有し、前記支持層はポリプロピレン(B)および密度が0.941g/cm3以上の高密度ポリエチレン(C)からなる群から選ばれる少なくとも一種と密度が0.940g/cm3以下の低密度ポリエチレン(D)とを含有する、離型フィルム。 A release film having at least a support layer and a release layer, wherein the release layer contains a low-density polyethylene (A) having a density of 0.940 g / cm 3 or less, wherein the support layer is polypropylene (B) and A release film containing at least one member selected from the group consisting of high-density polyethylene (C) having a density of 0.941 g / cm 3 or more and low-density polyethylene (D) having a density of 0.940 g / cm 3 or less.
- 前記離型層における低密度ポリエチレン(A)は、少なくとも密度が0.850~0.940g/cm3の直鎖状低密度ポリエチレンを含む、請求項1に記載の離型フィルム。 The release film according to claim 1, wherein the low-density polyethylene (A) in the release layer contains at least a linear low-density polyethylene having a density of 0.850 to 0.940 g / cm 3 .
- 前記離型層は、密度が0.850~0.940g/cm3の直鎖状低密度ポリエチレンとして、密度が0.900g/cm3以上0.940g/cm3以下の直鎖状低密度ポリエチレンと、密度が0.850g/cm3以上0.900g/cm3未満の直鎖状低密度ポリエチレンを含む、請求項2に記載の離型フィルム。 The release layer is a linear low density polyethylene having a density of 0.850 ~ 0.940g / cm 3, density of 0.900 g / cm 3 or more 0.940 g / cm 3 or less linear low density polyethylene The release film according to claim 2, comprising a linear low-density polyethylene having a density of 0.850 g / cm 3 or more and less than 0.900 g / cm 3 .
- 前記離型層が、前記密度が0.900g/cm3以上0.940g/cm3以下の直鎖状低密度ポリエチレン100質量部に対して前記密度が0.850g/cm3以上0.900g/cm3未満の直鎖状低密度ポリエチレンを2~30質量部含有する、請求項3に記載の離型フィルム。 The release layer, wherein the density of 0.900 g / cm 3 or more 0.940 g / cm 3 or less the density with respect to the linear low-density polyethylene 100 parts by weight of 0.850 g / cm 3 or more 0.900 g / The release film according to claim 3, comprising 2 to 30 parts by mass of a linear low-density polyethylene having a size of less than 3 cm3.
- 前記支持層に含有するポリプロピレン(B)の結晶化度が40%以上である、請求項1~4のいずれかに記載の離型フィルム。 The release film according to any one of claims 1 to 4, wherein the crystallinity of the polypropylene (B) contained in the support layer is 40% or more.
- 前記離型層の表面の算術平均粗さRaが0.5~7.0μmである、請求項1~5のいずれかに記載の離型フィルム。 The release film according to any one of claims 1 to 5, wherein the arithmetic average roughness Ra of the surface of the release layer is 0.5 to 7.0 μm.
- 前記支持層において、ポリプロピレン(B)と高密度ポリエチレン(C)の合計(B+C)と低密度ポリエチレン(D)との含有比率{(B+C):(D)}が、質量比で97:3~60:40である、請求項1~6のいずれかに記載の離型フィルム。 In the support layer, the content ratio (B + C) :( D) of the total (B + C) of the polypropylene (B) and the high-density polyethylene (C) and the low-density polyethylene (D) is from 97: 3 by mass ratio. The release film according to any one of claims 1 to 6, wherein the ratio is 60:40.
- 前記支持層の厚み(St)に対する前記離型層の厚み(Rt)の比率(Rt/St)が0.05~0.50である、請求項1~7のいずれかに記載の離型フィルム。 The release film according to any one of claims 1 to 7, wherein a ratio (Rt / St) of a thickness (Rt) of the release layer to a thickness (St) of the support layer is 0.05 to 0.50. .
- 前記支持層の離型層を有する面とは反対面に背面層を有する、請求項1~8のいずれかに記載の離型フィルム。 離 The release film according to any one of claims 1 to 8, further comprising a back layer on a surface of the support layer opposite to a surface having the release layer.
- 前記背面層がポリオレフィンを含有する、請求項9に記載の離型フィルム。 型 The release film according to claim 9, wherein the back layer contains a polyolefin.
- 前記背面層の表面の算術平均粗さRaが0.1~0.5μmである、請求項9または10に記載の離型フィルム。 11. The release film according to claim 9, wherein the arithmetic mean roughness Ra of the surface of the back layer is 0.1 to 0.5 μm.
- ポリオレフィンの多層共押出フィルムからなる、請求項1~11のいずれかに記載の離型フィルム。 The release film according to any one of claims 1 to 11, comprising a multi-layer co-extruded film of polyolefin.
- 請求項1~12のいずれかに記載の離型フィルムと粘着シートとが積層されてなる粘着シート積層体であって、前記粘着シートは基材フィルム上に粘着層を備えた粘着シートであり、前記離型フィルムの離型層と前記粘着シートの粘着層とが接するように積層されてなる、粘着シート積層体。 A pressure-sensitive adhesive sheet laminate obtained by laminating the release film according to any one of claims 1 to 12 and a pressure-sensitive adhesive sheet, wherein the pressure-sensitive adhesive sheet is a pressure-sensitive adhesive sheet provided with a pressure-sensitive adhesive layer on a base film, A pressure-sensitive adhesive sheet laminate, wherein the release layer of the release film and the pressure-sensitive adhesive layer of the pressure-sensitive adhesive sheet are laminated so as to be in contact with each other.
- ハードディスクドライブ用である、請求項13に記載の粘着シート積層体。 The pressure-sensitive adhesive sheet laminate according to claim 13, which is used for a hard disk drive.
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JP2019546428A JP6655238B1 (en) | 2018-09-07 | 2019-08-22 | Release film and pressure-sensitive adhesive sheet laminate using the same |
KR1020217003657A KR102627147B1 (en) | 2018-09-07 | 2019-08-22 | Release film and adhesive sheet laminate using the same |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2021088101A (en) * | 2019-12-04 | 2021-06-10 | 東レフィルム加工株式会社 | Release film |
WO2024176592A1 (en) * | 2023-02-20 | 2024-08-29 | 東洋紡株式会社 | Laminate film, laminate film for mold releasing, and mold releasing film |
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JP2017512679A (en) * | 2014-03-21 | 2017-05-25 | インフィアナ・ジャーマニー・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング・ウント・コンパニー・コマンディートゲゼルシャフト | Multilayer polymer film with release effect |
JP2017177579A (en) * | 2016-03-30 | 2017-10-05 | 株式会社細川洋行 | Easily-peelable sealant film |
JP2018500426A (en) * | 2014-12-19 | 2018-01-11 | トレデガー フィルム プロダクツ コーポレーション | Surface protection film |
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JP2005350650A (en) | 2004-05-14 | 2005-12-22 | Nitto Denko Corp | Release liner and pressure-sensitive adhesive tape or sheet using the same |
JP2006321164A (en) * | 2005-05-20 | 2006-11-30 | Tosoh Corp | Polypropylene multilayer film |
JP5284976B2 (en) | 2007-11-08 | 2013-09-11 | リンテック株式会社 | Release sheet and adhesive |
JP6344838B2 (en) * | 2008-06-27 | 2018-06-20 | トレデガー フィルム プロダクツ コーポレイション | Protective film with release surface |
JP6195789B2 (en) * | 2013-12-20 | 2017-09-13 | サン・トックス株式会社 | Multilayer sealant film |
CN110087881A (en) * | 2016-12-16 | 2019-08-02 | 东丽薄膜先端加工股份有限公司 | Mold release film and protective film |
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2019
- 2019-08-22 CN CN201980057215.8A patent/CN112638647B/en active Active
- 2019-08-22 KR KR1020217003657A patent/KR102627147B1/en active IP Right Grant
- 2019-08-22 WO PCT/JP2019/032749 patent/WO2020050037A1/en active Application Filing
- 2019-09-03 TW TW108131619A patent/TWI816873B/en active
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2020
- 2020-01-17 JP JP2020005770A patent/JP2020075509A/en active Pending
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JP2007169466A (en) * | 2005-12-22 | 2007-07-05 | Tosoh Corp | Release liner |
JP2015521218A (en) * | 2012-05-02 | 2015-07-27 | トレデガー フィルム プロダクツ コーポレイション | Low peel force surface protective film and method of using the same |
JP2017512679A (en) * | 2014-03-21 | 2017-05-25 | インフィアナ・ジャーマニー・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング・ウント・コンパニー・コマンディートゲゼルシャフト | Multilayer polymer film with release effect |
JP2018500426A (en) * | 2014-12-19 | 2018-01-11 | トレデガー フィルム プロダクツ コーポレーション | Surface protection film |
JP2017177579A (en) * | 2016-03-30 | 2017-10-05 | 株式会社細川洋行 | Easily-peelable sealant film |
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JP2021088101A (en) * | 2019-12-04 | 2021-06-10 | 東レフィルム加工株式会社 | Release film |
JP7350642B2 (en) | 2019-12-04 | 2023-09-26 | 東レフィルム加工株式会社 | release film |
WO2024176592A1 (en) * | 2023-02-20 | 2024-08-29 | 東洋紡株式会社 | Laminate film, laminate film for mold releasing, and mold releasing film |
Also Published As
Publication number | Publication date |
---|---|
CN112638647A (en) | 2021-04-09 |
TW202022074A (en) | 2020-06-16 |
JP2020075509A (en) | 2020-05-21 |
TWI816873B (en) | 2023-10-01 |
CN112638647B (en) | 2022-12-06 |
KR102627147B1 (en) | 2024-01-19 |
KR20210057007A (en) | 2021-05-20 |
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