WO2019206024A1 - Seeding-type automatic sorting system and seeding method therefor - Google Patents
Seeding-type automatic sorting system and seeding method therefor Download PDFInfo
- Publication number
- WO2019206024A1 WO2019206024A1 PCT/CN2019/083314 CN2019083314W WO2019206024A1 WO 2019206024 A1 WO2019206024 A1 WO 2019206024A1 CN 2019083314 W CN2019083314 W CN 2019083314W WO 2019206024 A1 WO2019206024 A1 WO 2019206024A1
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- WIPO (PCT)
- Prior art keywords
- sorting
- platform
- cargo
- plate
- shelf body
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/12—Storage devices mechanical with separate article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the articles being books, documents, forms or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
Definitions
- the invention relates to the field of intelligent warehouse automation, in particular to a seeding automatic sorting system and a seeding method thereof.
- the application number is 201810404910.4, the invention name is an automatic sorting shelf and automatic sorting AGV, the application date is 2018.4.28, and the publication date is 2018.8.24;
- the application number is 201910268191.2, and the invention name is an efficient automatic sorting rack and its sorting system.
- the application date is 2019.4.3.
- the application number is 201810402309.1, and the invention name is a seeding automatic sorting system.
- the application date is 2018.4.28, and the publication date is 2018.8.28.
- intelligent sorting is an important part of intelligent warehousing and logistics.
- Cargo sorting is a common scene in logistics. Intelligent sorting has become an indispensable part of smart warehousing. Link.
- the positions on the shelves for temporarily storing goods are horizontally set, the goods are not moved on the shelves, and the sorting and transportation are carried out by manual picking or mechanical picking, and the goods are stacked together to cause the goods. Confusion, which in turn leads to lower sorting efficiency.
- the object of the present invention is to provide a seeding type automatic sorting system and a seeding method thereof, which can be sorted by the gravity falling of the sorting platform of the goods, and stacked in different goods to improve the sorting efficiency of the goods.
- a seeding automatic sorting system comprises: an automatic sorting racking system, the automatic sorting racking system comprising: a shelf body; on a vertical plane, the shelf body is provided with a plurality of cargo spaces arranged in a matrix, and a plurality of The storage position is inclined; a sorting platform is further disposed on a side of the lower height of the cargo space, and a rotating device corresponding to the lower end of the cargo space is provided with a turning device; The shelf body is disposed on the mobile device; the cargo storage structure is configured to receive the goods sorted by the sorting platform; after the turning device corresponding to the goods to be sorted in the cargo space is turned over, the waiting The sorted goods are dropped onto the sorting platform by their own weight, and the sorting platform delivers the goods to be sorted into the goods storage structure.
- the cargo space in the shelf body is inclined with respect to the horizontal plane, when the cargo is placed in the cargo space, the cargo slides down along the inclined direction of the cargo space, and finally is blocked by the turning device, thereby staying.
- the same goods are stacked in each cargo space, so as to avoid mixing of different kinds of goods, and because the goods can slide by their own gravity in the cargo space, when the goods in the cargo space need to be passed through the sorting platform
- the turning device no longer blocks the goods, so that the goods naturally fall into the sorting platform, saving the time for the sorting platform to take the goods out of the cargo space, improving the sorting efficiency, and the goods to be sorted fall into the sorting platform. It is then placed in the cargo storage structure by the sorting platform.
- the inverting device comprises: a first linear motion actuator, the first linear motion actuator is disposed on the shelf body, and the free end of the push rod of the first linear motion actuator a first toggle pin, the first toggle pin reciprocates in a height direction of the shelf body under the driving of the first linear motion actuator; a main flap pivotally connected to the shelf body; a first ear plate is disposed on both sides of the main flap in a direction perpendicular to the movement direction of the cargo, the first ear plate is perpendicular to the main flap, and the first ear plate is provided with a first arc a long hole, the first curved long hole includes an arc segment; the shelf body is provided with a vertical long hole corresponding to the first curved long hole, and the long axis direction of the vertical long hole is parallel to The shelf body is disposed in a height direction, and the first toggle pin shaft sequentially passes through the first curved elongated hole and the vertical elongated hole.
- the inverting device controls whether the goods at the corresponding cargo space are dropped onto the sorting platform for sorting, wherein when the goods are required to fall into the sorting platform, that is, when the turning device is in an unlocked state, the goods are in their own gravity. The effect is to shift the shipping position and drop it on the sorting platform.
- the turning device is in a self-locking state, the cargo is blocked by the main flap and is located in the cargo space.
- the first curved elongated hole protrudes away from the shelf body.
- ⁇ >arccot ⁇ s wherein ⁇ is a frictional force F acting on the first toggle pin and a cargo acts on the first dial
- arccot represents the inverse cotangent function
- ⁇ s is the static friction coefficient when the cargo acts on the first toggle pin.
- the first curved elongated hole further comprises a straight segment, the straight segment and the curved segment together form the first curved elongated hole and the straight segment is located away from the shelf body of the curved segment One end, and the straight line segment of the first curved elongated hole is parallel to the vertical long hole or the angle between the straight line segment of the first curved long hole and the vertical long hole is smaller than (90°-arccot ⁇ s ).
- the straight line segment of the first curved long hole is arranged in parallel with the vertical long hole or is set at an acute angle, thereby improving the stress of the first toggle pin and improving the service life and the yield of the main flap.
- the sorting platform comprises at least one fixed sorting platform and at least one mobile sorting platform, the fixed sorting platform is fixedly connected to the shelf body; the mobile sorting platform and the fixed sorting platform structure Similarly, the mobile sorting platform is connected to the shelf body by a lifting mechanism, and the lifting mechanism drives the corresponding mobile sorting platform to move in the height direction of the shelf body.
- the sorting platform sorts and delivers to the cargo storage structure for storing the goods for storage and waits for delivery.
- the structure can realize simultaneous sorting of multiple orders, thereby greatly improving the efficiency of sorting goods. .
- the fixed sorting platform comprises: a support plate; a platform plate disposed on the support plate, the platform plate is provided with a sliding hole, the sliding hole is a long hole, and the long axis of the sliding hole
- the direction is perpendicular to the moving direction of the cargo; the dial block and the rodless cylinder are fixedly connected to the lower end surface of the platform plate, and the dial block is connected to the slider of the rodless cylinder through the connecting plate
- the dial block is located on an upper side of the platform plate, and the connecting plate passes through the sliding hole, and the dial block moves in a long axis direction of the sliding hole under the driving of the rodless cylinder.
- the fixed sorting platform further comprises: a side turning device, the side turning device is located on two sides of the platform plate along a moving direction of the cargo, the side turning device comprises: a side flap, a setting a card on the support plate and a second linear motion actuator; a second ear plate is disposed at two ends of the side plate, and a second curved hole is disposed on the second ear plate, The second curved long hole protrudes toward the platform plate, the second ear plate is axially connected to the card board, and the card plate is horizontally long corresponding to the position of the second curved long hole a hole, the long axis direction of the horizontal long hole is parallel to the horizontal plane, the second linear motion actuator is coupled to the card, and the free end of the push rod of the second linear motion actuator is provided with a second toggle pin a shaft, the second toggle pin sequentially passes through the second curved elongated hole and the horizontal long hole, and the second toggle pin is driven by the second linear motion actuator to be long in the horizontal long hole
- the goods dropped on the platform board are dialed into the cargo storage structure for storing the goods by the dial block, wherein the side turning device is used to prevent the goods from falling from the side of the platform board, when dialing is required
- the side flaps of the side turning device are turned down so that the goods can be removed by the dial.
- the side turning device on the right side of the platform plate is turned down, and then the dial block is moved toward the right side to remove the goods on the platform plate from the right side of the platform plate.
- the sorting is to the left, the principle is the same.
- the mobile sorting platform has the same structure as the fixed sorting platform, so the sorting principle is also the same.
- the lifting mechanism comprises: two lifting frames disposed on the shelf body, the lifting frame extending along a height direction of the shelf body, and two lifting frames are arranged perpendicular to a moving direction of the cargo And a guide rail is disposed on each of the two opposite sides of the shelf body, and the rail extends along a height direction of the shelf body, and two pieces are arranged on the mobile sorting platform.
- a sliding block the sliding block is slidably coupled to the rail on the corresponding side; a first synchronous wheel disposed at a lower end of the lifting frame and a second synchronous wheel disposed at an upper end of the lifting frame, the first synchronous wheel and the first
- the two synchronous wheels are connected by a timing belt drive, the timing belt is fixedly connected with the moving sorting platform; a driving motor, a power output shaft of the driving motor is fixedly connected with a driving wheel; a driven wheel that meshes with the driving wheel and a synchronous shaft, the driven wheel is fixedly connected to the synchronous shaft, and two ends of the synchronous shaft are respectively fixedly connected to the first synchronous wheel on the corresponding side.
- the inverting device comprises: a main flap, the main flap is disposed on a lower side of the cargo space, and the main flap is rotated on the shelf body by a first spring hinge a pushing member and a pushing motor for driving the pushing member to drive the main flap to flip; when the pushing member actuates the main flap, the main flap is turned toward a side close to the sorting platform Causing the cargo of the cargo space to slide down onto the sorting platform by its own gravity; when the pusher does not act on the main flap, the main flap is at the first spring Under the force of the hinge, the goods blocking the cargo space are slipped.
- the cargo position is tilted so that the cargo can slide under its own gravity without power, and when the turning device no longer blocks the cargo, the cargo will automatically slide down to the sorting platform, and when the cargo is stored, the main flip
- the board can also block the goods from slipping during the waiting for sorting; when the main flap is pushed open, the main flap is turned toward the side of the sorting platform, and the main flap can pass after the goods are slid out from the position.
- the restoring force of the first spring hinge is self-returning and does not require additional power to drive, so that the entire automatic sorting rack has low energy consumption and low cost.
- the seeding automatic sorting system further includes: a lifting mechanism, the lifting mechanism includes a lifting motor and a first rail, the first rail extends along a height direction of the shelf body, and the first rail a rack extending along a height direction of the shelf body is disposed, the lifting motor is disposed on the sorting platform, and the power output end of the lifting motor is fixedly provided with a lifting gear, and the lifting gear and the lifting gear The rack is engaged, and the lifting motor drives the sorting platform to reciprocate along the extending direction of the first rail.
- a lifting mechanism includes a lifting motor and a first rail, the first rail extends along a height direction of the shelf body, and the first rail a rack extending along a height direction of the shelf body is disposed, the lifting motor is disposed on the sorting platform, and the power output end of the lifting motor is fixedly provided with a lifting gear, and the lifting gear and the lifting gear The rack is engaged, and the lifting motor drives the sorting platform to reciprocate along the extending direction of the first rail.
- the sorting platform comprises: a first direction slide table, an electric push rod, a dial plate, a platform plate and a side flap disposed on the platform plate; along a sliding direction of the cargo on the cargo space
- the two ends of the platform plate are hinged with a side flap by a second spring hinge, so that the side flap rotates in a direction away from the side of the cargo under the thrust of the cargo on the platform plate.
- the lifting motor is mounted on the platform plate; the first direction sliding table is disposed on an end surface of the platform plate away from the ground, and the electric pushing rod is fixedly disposed on the slider of the first direction sliding table,
- the first direction sliding table drives the electric push rod to reciprocate in a first direction;
- the dial plate is disposed at a free end of the moving portion of the electric push rod, and the dial plate faces the electric push rod
- the paddle plate reciprocates in a second direction under the driving of the electric push rod;
- the first direction is a sliding direction perpendicular to the cargo on the cargo position, the first The second direction is the sliding side of the cargo on the cargo space.
- the sorting platform when the sorting platform performs the sorting operation, the main flap of the turning device corresponding to the position of the goods to be sorted is turned toward the sorting platform, and the electric push rod drives the dial to peel off the goods from the cargo position. On the sorting platform, the electric push rod is then driven by the first direction slide to push the cargo off one side of the platform plate.
- the sorting platform comprises: a rotating plate and a rotary driving motor for driving the rotating plate, wherein the rotating driving motor is disposed on the rotating plate, and the power output shaft of the rotary driving motor is fixedly disposed a first rotating gear; the rotating plate is fixedly connected to the lifting motor, and the rotating plate is fixedly provided with a second rotating gear corresponding to the first rotating gear, and the second rotating gear is meshed with the first rotating gear, Rotating the driving motor to drive the first rotating gear to rotate, the first rotating gear driving the second rotating gear to rotate, and the rotating plate is driven by the second rotating gear to rotate around the second rotating gear The central axis rotates.
- the goods falling on the rotating plate can be slid down by the action of their own gravity into the cargo storage structure for storing the goods.
- the sorting platform further comprises a side flap, wherein both ends of the rotating plate are hinged with a side flap by a second spring hinge along a sliding direction of the cargo on the cargo space, so that the The side flap is rotated in a direction away from the side of the cargo by the thrust of the cargo on the rotating plate, and the lifting motor is mounted on the rotating plate.
- the seeding automatic sorting system further comprises: a rotating platform, the shelf body is disposed on the rotating platform, the rotating platform is disposed on the moving device by a rotating mechanism; the rotating mechanism is rotating a motor, the rotating electric machine is disposed on the moving device, and a free end of the power output shaft of the rotating electrical machine is fixedly connected to an end surface of the rotating platform away from the shelf body, and the rotating platform is driven relative to the moving device Rotate.
- the rotating platform drives the shelf body to rotate, so that the sorting platform can sort at different angles on the horizontal plane, and the sorted goods are thrown to different angles.
- the mobile device is a belt drive, an AGV trolley or an RGV trolley.
- the cargo storage structure is at least one planar tunnel.
- the cargo storage structure is at least one cargo container, the cargo container including a support frame and at least one sorted goods frame disposed on the support frame, the opening of the sorted goods frame being disposed upward.
- the seeding automatic sorting system further comprises: a submersible AGV for jacking up and carrying the support frame of the cargo container.
- the submersible AGV is capable of transporting the cargo containers on which the sorted goods are placed, transporting the cargo containers to a suitable location, or transporting them directly to the delivery personnel to further improve sorting efficiency.
- the sorting platform comprises at least one fixed sorting platform and at least one mobile sorting platform, the fixed sorting platform is fixedly connected to the shelf body; the mobile sorting platform and the fixed sorting platform structure Similarly, the mobile sorting platform is connected to the shelf body by a lifting mechanism, and the lifting mechanism drives the corresponding mobile sorting platform to move in the height direction of the shelf body; the sorting goods frame on the support frame
- the number is equal to the sum of the number of the fixed sorting platform and the mobile sorting platform, and all of the sorted goods frames are fixed on the support frame along the vertical direction.
- the sorted goods frame is the same as the sum of the fixed sorting platform and the mobile sorting platform, so that each sorting platform can correspondingly deliver the sorted goods into the corresponding sorted goods frame, further improving Sorting efficiency.
- the seeding automatic sorting system further comprises: a supplementary shelf, which is used in conjunction with the automatic sorting racking system for replenishing the automatic sorting racking system.
- the mobile device is an RGV trolley
- a plurality of the cargo containers are respectively disposed on both sides of a track for the RGV trolley to travel, and the supplementary shelf is located at a side of the track.
- the sorting platform can transfer the goods to the left or to the right
- the cargo containers are arranged on both sides of the track, so that when the fixed sorting platform and the mobile sorting platform are sorted, There is a cargo container on the left and right sides of the fixed sorting platform and the mobile sorting platform, so that the same sorting platform can perform the sorting work of two orders in sequence.
- a rear end of the mobile device is provided with a first traction plate disposed horizontally and a traction column vertically disposed on the traction plate, and a front end of the mobile device is provided a horizontally disposed second traction plate, the second traction plate being provided with a traction hole through which the traction column passes.
- the plurality of moving devices can be integrally connected by the cooperation of the traction column and the traction hole, so that only the front mobile device can be driven and driven, thereby saving energy.
- the cargo storage structure is a plurality of sorting slides arranged in parallel, and the sorting slides are inclined.
- the seeding automatic sorting system further comprises: a communication mechanism and a host computer; the communication mechanism is respectively connected with the sorting platform and the turning device; and the upper computer is respectively connected with the communication device and the mobile device. .
- the upper computer is used to control the mobile device and the automatic sorting and shelving system to realize automatic and intelligent sorting, which greatly reduces the labor cost of the sorting link.
- the sorting platform comprises at least one fixed sorting platform and at least one mobile sorting platform, the fixed sorting platform is fixedly connected to the shelf body; the mobile sorting platform and the fixed sorting platform structure Similarly, the mobile sorting platform is connected to the shelf body by a lifting mechanism, and the lifting mechanism drives the corresponding mobile sorting platform to move in the height direction of the shelf body; the communication mechanism is connected with the lifting mechanism. .
- the upper computer can control the lifting mechanism to drive the mobile sorting platform to move in the height direction of the shelf body through the communication mechanism.
- a seeding method applying a seeding automatic sorting system, further comprising: a communication mechanism and a host computer, wherein the communication mechanism is respectively connected with a sorting platform and a turning device, wherein the upper computer and the communication device and the mobile device respectively
- the communication connection includes the following steps: the upper computer sends the picking task information to the mobile device and the communication mechanism, and the picking task information includes placement location information and sorting destination information of each cargo on the shelf body
- the mobile device proceeds to the sorting destination according to the path planned by the upper computer, wherein the upper computer obtains a planned path of the mobile device according to the sorting destination information; Placing the location information will require the sorted goods to be delivered after the mobile device arrives at the sorting destination.
- the unified management is performed by the upper computer, and the picking task information sent by the upper computer is automatically sorted by the seeding automatic sorting system, and the sorting efficiency is high.
- the communication device controls the turning device to flip according to the placing position information so that the goods corresponding to the sorting destination are dropped onto the sorting platform;
- the communication mechanism controls the sorting platform to deliver the goods located thereon according to the sorting destination information.
- the communication mechanism sends the sorting completion information to the upper computer; the mobile device and the communication mechanism receive the control sent by the upper computer
- the sorting completion information is generated according to the sorting completion information
- the control command includes continuing the sorting instruction or stopping the sorting instruction, and the continuing sorting
- the instruction includes next picking task information, the stop sorting instruction includes standby destination information; the mobile device, the sorting platform, after the mobile device and the communication mechanism receive the continuous sorting instruction Performing sorting according to the next picking task information; after the mobile device and the communication mechanism receive the stop sorting instruction, the mobile device, the sorting platform stops sorting and according to the The standby destination information is moved to the standby destination.
- the sowing type automatic sorting system moves the goods in the cargo space downwards according to the inclined position.
- the turning device is turned over.
- the goods are no longer blocked, so that the goods naturally fall into the sorting platform, saving the time for the sorting platform to take the goods out of the goods, and improving the sorting efficiency.
- the upper computer and the communication mechanism are used to realize automatic control, which saves the labor cost input in the sorting process.
- FIG. 1 is a schematic structural view of a first embodiment of an automatic sorting racking system
- Figure 2 is a partial enlarged view of the turning device of Figure 1;
- Figure 3 is a schematic view of the turning device of Figure 1 in a self-locking state
- Figure 4 is a schematic view of the turning device of Figure 1 in an unlocked state
- Figure 5 is a schematic structural view of the side turning device in a self-locking state
- Figure 6 is a schematic structural view of the side turning device in an unlocked state
- FIG. 7 is a schematic structural view of a second embodiment of an automatic sorting racking system
- Figure 8 is a schematic structural view of a third embodiment of the automatic sorting racking system.
- FIG. 9 is a schematic structural view of a fourth embodiment of an automatic sorting racking system.
- Figure 10 is a schematic structural view of a fifth embodiment of the automatic sorting racking system.
- FIG. 11 is a schematic structural view of a sixth embodiment of an automatic sorting racking system
- FIG. 12 is a schematic structural view of a seventh embodiment of an automatic sorting racking system
- Figure 13 is a schematic structural view of the rotating plate of Figure 12;
- Figure 14 is a schematic structural view of an eighth embodiment of the automatic sorting racking system.
- Figure 15 is a schematic view showing the structure of the electric push rod and the dial in Figure 14;
- Figure 16 is a schematic structural view of a first embodiment of a seeding automatic sorting system
- Figure 17 is a schematic structural view of a second embodiment of the seeding automatic sorting system.
- Figure 18 is a schematic structural view of a third embodiment of the seeding automatic sorting system.
- Figure 19 is a schematic structural view of a fourth embodiment of the seeding automatic sorting system.
- Figure 20 is a schematic view showing the structure of a fifth embodiment of the seeding type automatic sorting system.
- 1 is the shelf body, 1a is the cargo position, 1b is the turning device,
- 1b-1 is the main flap
- 1b-2 is the rotating shaft
- 1b-3 is the first toggle pin
- 1b-4 is the first ear plate
- 1b-5 is the first curved long hole
- 1b-6 is the vertical Straight long hole
- 1b-7 is a straight line segment
- 1b-8 is an arc segment
- 1b-9 is a push motor.
- 1c is a baffle, 1d-roller, 2 is a fixed sorting platform,
- 2a is the platform board
- 2b is the support board
- 2c is the end plate
- 2d is the dial block
- 2e is the side flap
- 2f is the side turning device
- 2f-1 is the second ear plate
- 2f-2 is the card board
- 2f- 3 is the second toggle pin shaft
- 2f-4 is the second curved long hole
- 2f-5 is the horizontal long hole
- 2g is the conveying device
- 2h-anti-collision bracket
- 3 is the lifting mechanism
- 3a is the lifting frame
- 3b is the driving motor
- 3c is the driven wheel
- 3d is the synchronous shaft
- 3e is the fixed plate
- 3f is the first synchronous wheel
- 3g is the synchronous belt
- 3h is the guide rail
- 3i is the first The guide rail
- 3j is the lifting motor
- 3k is the second rail
- 3l is the rack
- 3m is the lifting gear.
- 4 is a rotating platform
- 5 is a mobile device
- 5a is a first traction plate
- 5b is a traction column
- 6 is a track
- 7 is a first direction sliding table
- 8 is an electric push rod
- 9 is a rotating plate
- 10 is a cargo
- 12 is the tank chain
- 13 is the communication mechanism
- 14 is the rotary drive motor
- 15 is the dial
- 16 - cargo storage structure 16a - plane tunnel
- 16b -support frame 16d-sorting channel
- 16e-sorting slide 17-top machine
- 18-supplement shelf 19-sneak-in AGV.
- Embodiment 1 discloses a specific embodiment of a seeding automatic sorting system, comprising: an automatic sorting racking system, which comprises a rack body 1 on which a shelf body 1 is disposed. A plurality of cargo spaces 1a arranged in a matrix, the same cargo 10 can be stored in the same cargo space 1a, and several cargo spaces 1a are inclined. A sorting platform is also provided on the lower side of the cargo space 1a, the sorting platform is used to sort the goods 10 dropped thereon, and the goods 10 are sorted to a position for storing the goods 10. And the reversing device 1b is disposed at the shelf body 1 corresponding to the lower end of the cargo space 1a, and the reversing device 1b can control whether the cargo 10 slides from the cargo space 1a onto the sorting platform.
- an automatic sorting racking system which comprises a rack body 1 on which a shelf body 1 is disposed.
- a plurality of cargo spaces 1a arranged in a matrix the same cargo 10 can be stored in the same cargo space 1a
- the cargo 10 slides in the oblique direction of the cargo space 1a and is finally blocked by the turning device 1b.
- the turning device 1b corresponding to the position of the cargo space 1a no longer blocks the cargo 10, so that the cargo 10 naturally falls onto the sorting platform, and the sorting platform saves the cargo 10 from the cargo space 1a. The time taken out inside, which in turn improves the sorting efficiency.
- the embodiment further includes a mobile device 5 and a cargo storage structure 16 for storing the cargo 10, wherein the mobile device 5 is an AGV trolley, the shelf body 1 is mounted on the AGV trolley, and the AGV trolley is an automatic guided trolley.
- the cargo storage structure 16 is configured to receive the goods sorted by the sorting platform. After the turning device 1b corresponding to the goods 10 to be sorted in the cargo space is turned over, the goods 10 to be sorted are dropped by the gravity of the self. On the sorting platform, the sorting platform delivers the goods 10 to be sorted to the cargo storage structure 16.
- the mobile device 5 may also be an RGV trolley, the RGV trolley is a rail-guided trolley, and the track 6 is not limited to the dual-track, or the mobile device 5 may also be driven by a belt transmission, which will not be described herein.
- the embodiment 1 discloses a specific embodiment of a seeding automatic sorting system, which comprises an automatic sorting and racking system, which comprises: a shelf body 1 and a fixed sorting platform 2 And a mobile sorting platform 11 located below the fixed sorting platform 2.
- an automatic sorting and racking system which comprises: a shelf body 1 and a fixed sorting platform 2 And a mobile sorting platform 11 located below the fixed sorting platform 2.
- the fixed sorting platform 2 is fixedly connected to the shelf body 1
- the mobile sorting platform 11 has the same structure as the fixed sorting platform 2
- the mobile sorting platform 11 is connected to the shelf body by the lifting mechanism 3 .
- the lifting mechanism 3 drives the corresponding moving sorting platform 11 to move in the height direction of the shelf body 1.
- the shelf body 1 is provided with a plurality of rotating rollers 1d, and the plurality of rotating rollers 1d separate 18 shelf positions 1a from the shelf body 1, specifically, on the vertical surface, the shelf body There are 18 cargo spaces 1a arranged in a matrix, 18 cargo spaces 1a are inclined, 18 cargo spaces 1a are arranged in 6 rows and 3 columns, and a baffle 1c is arranged between adjacent cargo spaces 1a of the same height.
- the baffle 1c is fixedly connected to the shelf body 1 by bolts.
- the baffle 1c avoids the mixing of the cargo 10 in the adjacent cargo space 1a, and the shelf body 1 corresponding to the lower height end of each cargo space 1a is provided.
- the inverting device 1b that is, in the present embodiment, has 18 inverting devices 1b on the shelf body 1.
- the inverting device 1b includes: a first linear motion actuator (not shown) and a main flap 1b-1 pivotally connected to the shelf body 1, that is, the main flip
- the plate 1b-1 is rotatably coupled to the shelf body 1 via a rotating shaft 1b-2.
- the first linear motion actuator is disposed on the shelf body 1, and the free end of the push rod of the first linear motion actuator is provided with a first toggle pin 1b-3, the axis of the first toggle pin 1b-3
- the first toggle pin 1b-3 reciprocates in the height direction of the shelf body 1 under the driving of the first linear motion actuator perpendicular to the axial direction of the push rod of the first linear motion actuator.
- the first linear motion actuator of this embodiment is a cylinder, a hydraulic cylinder or an electric cylinder.
- a first ear plate 1b-4 is disposed on both sides of the main flap 1b-1, and the first ear plate 1b-4 is disposed on the main flap 1b-1 away from the cargo space 1a.
- the first ear plate 1b-4 is disposed perpendicular to the main flap 1b-1, and the first ear plate 1b-4 is provided with a first curved long hole 1b-5, and the first curved long hole 1b-5
- the first arcuate elongated hole 1b-5 includes an arcuate segment 1b-8, that is, the curved segment 1b-8 protrudes away from the shelf body 1 in a direction away from the shelf body 1.
- the shelf body 1 is provided with a vertical long hole 1b-6 corresponding to the first curved long hole 1b-5, and the long axis direction of the vertical long hole 1b-6 is parallel to the height direction of the shelf body 1, the first toggle pin
- the shaft 1b-3 sequentially passes through the first curved elongated hole 1b-5 and the vertically elongated hole 1b-6.
- ⁇ is the complementary angle between the frictional force F acting on the first toggle pin 1b-3 and the thrust N acting on the first toggle pin 1b-3 of the cargo 10, and arccot indicates the opposite Cotangent function
- ⁇ s is the coefficient of static friction when the cargo 10 acts on the first toggle pin 1b-3.
- the first curved elongated hole 1b-5 further includes a straight segment 1b-7, which together with the curved segment 1b-8 of the first curved elongated hole 1b-5 constitutes the first
- the arcuate long hole 1b-5 and the straight line segment 1b-7 are located at one end of the curved segment 1b-8 away from the shelf body 1, and the straight segment 1b-7 of the first curved elongated hole 1b-5 and the vertical elongated hole 1b -6 straight segments parallel or angle of 1b-7 and 1b-6 vertically long hole is smaller than (90 ° -arccot ⁇ s).
- the first linear motion actuator drives the first toggle pin 1b-3 to move downward, thereby causing the main flap 1b-1 to flip downward.
- the fixed sorting platform 2 comprises: two support plates 2b, a platform plate 2a disposed on the two support plates 2b, a dial block 2d and a rodless cylinder (not shown), the platform plate 2a is inclined and the height of the platform plate 2a away from the end of the shelf body 1 is lower than the end of the platform plate 2a near the shelf body 1, and the support plate 2b extends away from the end of the shelf body 1 to form an abutting portion, and the two supporting plates 2b
- the end portion 2c is provided together with the end plate 2c.
- the platform plate 2a is provided with a sliding hole which is a long hole whose longitudinal direction is perpendicular to the moving direction of the cargo 10 in the cargo space 1a.
- the rodless cylinder is fixedly connected to the lower end surface of the platform plate 2a, and the dial 2d is connected to the slider of the rodless cylinder through the connecting plate, and the dial 2d is located on the upper side of the platform plate 2a, and the connecting plate passes through the sliding hole.
- the dial 2d is moved in the longitudinal direction of the sliding hole by the rodless cylinder.
- the dial block 2d is a rectangular parallelepiped, and the one end of the dial block 2d adjacent to the shelf body 1 is provided with two inclined surfaces, and the two inclined surfaces make the dial block 2d close to the end of the shelf body 1 to form a sharp portion, and the inclined surface can be used for the cargo. 10 acts as a guide so that the cargo 10 can smoothly slide down to the end plate 2c.
- the cross-sectional shape of the dial 2d may also be other shapes, such as an ellipse, a circle, a triangle, etc., when the cross-sectional shape of the dial 2d is a triangle, the sharp portion of the dial 2d needs to face
- the shelf body 1 is set and will not be described here.
- a side turning device 2 f is provided on each side of the platform plate 2 a , and the side turning device 2 f includes: a side flap 2 e a card board 2f-2 disposed on the support plate 2b and a second linear motion actuator.
- the card board 2f-2 is affixed or fixedly disposed on the support board 2b, and the second side board is disposed at two ends of the side flap board 2e.
- the second ear plate 2f-1 is disposed on the end surface of the side flap 2e away from the platform plate 2a, and the second ear plate 2f-1 is provided with a second curved long hole 2f-4, the second curved length
- the long axis of the hole 2f-4 is curved, the second curved long hole 2f-4 protrudes toward the platform plate 2a, and the second ear plate 2f-1 is axially connected to the card 2f-2, and the card 2f -2 corresponding to the position of the second curved long hole 2f-4 is provided with a horizontal long hole 2f-5, the long axis direction of the horizontal long hole 2f-5 is parallel to the horizontal plane, and the second linear motion actuator is connected to the card board 2f-2, and the free end of the push rod of the second linear motion actuator is provided with a second toggle pin 2f-3, the axis of the second toggle pin 2f-3 being perpendicular to the push of the second linear motion actuator The axis of the rod, the second toggle pin 2f-3 Pass
- the second curved elongated hole 2f-4 may also be composed of the curved segment 1b-8 and the straight segment 1b-7, wherein the curved segment 1b of the second curved elongated hole 2f-4 -8 is disposed at one end of the straight section 1b-7 of the second curved elongated hole 2f-4 away from the platform plate 2a, and the straight section 1b-7 of the second curved elongated hole 2f-4 is parallel to the horizontal long hole 2f-5 Or the angle between the straight line segment 1b-7 and the horizontal long hole 2f-5 is less than (90°-arccot ⁇ y ), and ⁇ y is the static friction coefficient when the cargo 10 acts on the second toggle pin 2f-3.
- the lifting mechanism 3 includes: two lifting frames 3a provided on the shelf body 1, a first synchronous wheel 3f disposed at a lower end of the lifting frame 3a, and a second synchronous wheel disposed at an upper end of the lifting frame 3a. With the drive motor 3b.
- Each of the lifting frames 3a is provided with a first synchronous wheel 3f and a second synchronous wheel.
- Each lifting mechanism 3 has two first synchronous wheels 3f and two second synchronous wheels, which are located in the same lifting.
- the first synchronizing wheel 3f and the second synchronizing wheel of the frame 3a are drivingly connected via a timing belt 3g, and the timing belt 3g is fixedly coupled to the support plate 2b of the moving sorting platform 11.
- the lifting frame 3a extends along the height direction of the shelf body 1, and two lifting frames 3a are disposed at both ends of the shelf body 1 in a direction perpendicular to the direction of movement of the cargo 10 in the cargo space 1a, and two Each of the opposite sides of the lifting frame 3a is provided with a guiding rail 3h.
- the guiding rail 3h extends along the height direction of the shelf body 1.
- the moving sorting platform 11 is provided with two sliding blocks, and the sliding block is fixedly disposed on the supporting plate 2b on the corresponding side.
- the sliding block on the left side is fixedly connected to the support plate 2b on the left side
- the sliding block on the right side is fixedly connected to the support plate 2b on the right side
- the sliding block is slidably connected to the guide rail 3h on the corresponding side.
- the lifting mechanism 3 further includes: a driving wheel and a driven wheel 3c that are meshed with each other, and a synchronous shaft 3d.
- the driving wheel is fixedly disposed on the power output shaft of the driving motor 3b, and the driven wheel 3c is fixedly coupled to the synchronous shaft 3d, and the two of the synchronous shaft 3d The end is respectively fixedly connected with the first synchronous wheel 3f on the corresponding side.
- the driving wheel drives the driven wheel 3c to rotate
- the driven wheel 3c drives the synchronous shaft 3d to rotate
- the synchronous shaft 3d drives the two.
- the first synchronizing wheel 3f is rotated, thereby realizing the adjustment of the moving sorting platform 11 in the height direction of the shelf body 1.
- the goods 10 of the first order are successively dropped onto the platform plate 2a of the fixed sorting platform 2, and the side flap 2e of the corresponding side of the platform plate 2a is turned downward, and the block 2d will be the goods. 10 is pushed to one side of the downwardly turned side flap 2e, and finally the cargo 10 is sorted from the fixed sorting platform 2 to a position for storing the cargo 10.
- the goods 10 of the second order are also dropped onto the platform plate 2a of the moving sorting platform 11, the side flaps 2e of the corresponding side of the platform plate 2a are turned downward, and the dial 2d pushes the goods 10 to the side that is turned downward.
- the seeding automatic sorting system of the present embodiment can perform the sorting work of a plurality of orders at the same time, thereby greatly improving the sorting efficiency.
- the number of the fixed sorting platform 2 and the mobile sorting platform 11 is not limited to this example, and may be provided in plurality, so that each mobile sorting platform 11 has a corresponding lifting mechanism 3 It is only necessary to adjust the position in the height direction of the shelf body 1; the number of the cargo spaces 1a is not limited to this example, and may be other numbers, which will not be described herein.
- a wiring groove is provided on the shelf body 1 between adjacent cargo spaces 1a at the same height, and the wiring groove extends along the moving direction of the cargo 10, and the first straight position at the corresponding position
- the line of the line motion actuator and the line of the second linear motion actuator are located in the wiring groove, the opening of the wiring groove faces, and the shutter 1c is positioned above the wiring groove.
- the line of the motion actuator and the line of the second linear motion actuator are located in the wiring groove.
- the embodiment further includes a mobile device 5 and a cargo storage structure 16, wherein the shelf body 1 is mounted on the mobile device 5 such that the mobile sorting platform 11 is located between the fixed sorting platform 2 and the mobile device 5, in this embodiment,
- the self-moving trolley is an AGV trolley, and the AGV trolley is an automatic guided trolley.
- the cargo storage structure 16 is two plane tunnels 16a, and the plane tunnel 16a is a groove that is recessed toward the ground, and the sorted goods 10 are distributed to the corresponding by the sorting platform.
- the number of the plane tunnels 16a is not limited to this example, and may be one, three or even more, and is set according to actual conditions without limitation.
- the cargo storage structure 16 can also be a plurality of cargo containers, each of which includes a support frame 16c and two sorting goods boxes 16b disposed on the support frame 16c.
- the opening of the picking box 16b is set upward.
- the two sorting goods frames 16b are fixed to the support frame 16c in the vertical direction.
- the sorting platform can sort the goods 10 of different orders into the sorting goods cabinets at different heights, so as to avoid the chaos of the goods 10 and the efficiency of sorting the goods 10 is reduced.
- the plurality of cargo containers are arranged in two rows, and a sorting passage 16d through which the supply rack body 1 passes is formed between the two rows of cargo containers.
- a sorting passage 16d through which the supply rack body 1 passes is formed between the two rows of cargo containers.
- the shelf body 1 is disposed on the rotating platform 4, and the lifting frame 3a is also fixedly disposed on the rotating platform 4, and the rotating platform 4 is disposed on the moving device 5 by a rotating mechanism.
- the rotating mechanism is a rotating electric machine.
- the rotating electric machine is disposed on the moving device 5.
- the free end of the power output shaft of the rotating electric machine is fixedly connected to the end surface of the rotating platform 4 away from the shelf body 1 to drive the rotating platform 4 to rotate relative to the moving device 5.
- the lifting mechanism 3 further includes two fixing plates 3e which are vertically fixedly disposed on the rotating platform 4, and each fixing plate 3e passes through
- the bearing is rotatably connected to the synchronous shaft 3d.
- the synchronous shaft 3d is fixedly coupled to the inner ring of the bearing
- the fixed plate 3e is fixedly coupled to the outer ring of the bearing.
- the communication mechanism 13 and the upper computer 17 are further included.
- the rotary motor communication connection specifically, the communication mechanism 13 controls the rodless cylinder to dial the cargo 10 falling on the platform plate 2a to the left or to the right, and the communication mechanism 13 controls the second linear motion actuator to realize the flip of the side flap 2e
- the communication mechanism 13 controls the first linear motion actuator to reverse the main flap 1b-1, and the communication mechanism 13 controls the lifting mechanism 3 to move the mobile sorting platform 11 in the height direction of the shelf body 1.
- the communication mechanism 13 controls the rotary electric machine to effect the rotation of the shelf body 1.
- the upper computer 17 is communicably connected to the communication mechanism 13 and the mobile device 5, and the upper computer 17 is used to control the operation of the communication mechanism 13 and the movement of the mobile device 5. Unified control of the entire sorting process to automate the sorting process.
- a supplementary shelf 18 may be provided, and the complementary shelf 18 is communicably connected with the upper computer 17, and is controlled by the upper computer 17 to automatically supplement the shelf 18.
- the rotating platform 4 of the shelf body 1 is first rotated by 90°, so that the higher height end of the cargo space 1a of the shelf body 1 is aligned with the replenishment of the complementary shelf 18.
- the shelf body 1 is rotated 90° by the rotating platform 4 to return to the original position, so that the fixed sorting platform 2 and the two sides of the mobile sorting platform 11 are respectively aligned on both sides. Cargo container.
- the mobile device 5 may also be an RGV trolley, and the RGV trolley is a rail-guided trolley.
- the track 6 is not limited to the dual-track. At this time, as shown in FIG. 19, the cargo containers are respectively arranged for the RGV trolley to travel.
- the supplementary shelf 18 is located on the side of the track 6; or the moving device 5 can also be driven by a belt drive, which will not be described herein.
- Embodiment 3 also discloses a specific embodiment of a seeding automatic sorting system.
- Embodiment 3 has substantially the same structure as Embodiment 2.
- the difference between Embodiment 3 and Embodiment 2 is that The structure of the fixed sorting platform 2 and the mobile sorting platform 11 of the embodiment 3 is different from that of the second embodiment.
- the structure of the fixed sorting platform 2 and the mobile sorting platform 11 is still the same, the fixed sorting platform 2 and The side turning device 2f is no longer provided on both sides of the moving sorting platform 11.
- the fixed sorting platform 2 of the embodiment 3 includes two supporting plates 2b and a conveying device 2g disposed on the two supporting plates 2b.
- the conveying device 2g in the embodiment is a belt conveying device 2g, a belt
- the conveying device 2g is connected to an external communication mechanism 13 for controlling the forward or reverse conveyance of the belt and the conveying speed of the belt.
- the belt of the belt conveying device 2g is inclined, and the height of the belt away from the one end of the shelf body 1 is lower than the end of the belt near the shelf body 1, and the support plate 2b extends away from the end of the shelf body 1 to form an abutting portion, two supports
- An end plate 2c is commonly provided on the abutting portion of the plate 2b.
- Embodiment 4 discloses another embodiment of the seeding automatic sorting system.
- Embodiment 4 has substantially the same structure as Embodiment 2.
- the difference between Embodiment 4 and Embodiment 2 is that
- the cargo storage structure 16 of the embodiment 4 is two cargo containers, each of which includes a support frame 16c and a sorting product frame 16b provided on the support frame 16c, and the opening of the sorted goods frame 16b is disposed upward.
- the sorted goods 10 are placed in the sorted goods frame 16b.
- a submersible AGV 19 is provided, which is communicatively connected with the upper computer 17, and the submersible AGV19 trolley is used for lifting and carrying the support frame 16c of the cargo container.
- Embodiment 5 discloses a specific embodiment of a seeding automatic sorting system. Based on the seeding automatic sorting system disclosed in Embodiments 2 to 3, the embodiment 5 is Along the advancing direction of the mobile device 5, the rear end of the mobile device 5 is provided with a horizontally disposed first traction plate 5a and a traction column 5b vertically disposed on the traction plate, and a horizontally disposed second traction is provided from the front end of the mobile trolley The plate has a traction hole through which the traction column 5b passes. When the plurality of mobile devices 5 are connected together, only the frontmost mobile device 5 is required to drive the walk.
- the end plate 2c is provided with an anti-collision bracket 2h which is L-shaped, one of which is respectively associated with the end plate 2c and the support plate 2b is fixedly connected, and the other end is used to abut the rear shelf body 1.
- Embodiment 6 discloses a specific embodiment of a seeding type automatic sorting system.
- the seeding type automatic sorting system of Embodiment 6 is basically the same as that of Embodiment 2, except that the embodiment is
- the mobile device 5 of 6 uses an RGV trolley, and the track 6 of the RGV trolley is placed in the air.
- Embodiment 7 discloses a specific implementation of a seeding automatic sorting system, including an automatic sorting racking system, which specifically includes: a shelf body 1 on a vertical plane, a shelf body 1 is provided with a plurality of cargo spaces 1a arranged in a matrix, and the same cargo 10 can be stored in the same cargo space 1a, and several cargo spaces 1a are inclined.
- an automatic sorting racking system which specifically includes: a shelf body 1 on a vertical plane, a shelf body 1 is provided with a plurality of cargo spaces 1a arranged in a matrix, and the same cargo 10 can be stored in the same cargo space 1a, and several cargo spaces 1a are inclined.
- a sorting platform is also provided on the lower side of the cargo space 1a, the sorting platform is used to sort the goods 10 dropped thereon, and the goods 10 are sorted to the goods for storing the goods 10 In the container, and the lower end of the storage space 1a corresponding to the lower end of the shelf body 1 is provided with a turning device 1b (not shown in the turning device 1b in Fig. 14), the turning device 1b can control whether the cargo 10 is from the cargo position 1a The slide down onto the sorting platform.
- the sorting platform reciprocates in the height direction of the shelf body 1 by the lifting mechanism 3.
- the lifting mechanism 3 includes a lifting motor 3j, a first rail 3i and a second rail 3k, and the second rail 3k is two.
- the second rails 3k are respectively disposed at two ends of the side of the shelf body 1 near the sorting platform, and the first rails 3i and the second rails 3k are both extended along the height direction of the rack body 1, and the first rails 3i are provided along the first rails 3i.
- the rack 31 is extended in the height direction of the shelf body 1, and the lifting motor 3j is disposed on the sorting platform.
- the power output end of the lifting motor 3j is fixedly provided with a lifting gear 3m, the lifting gear 3m is meshed with the rack 3l, and the lifting motor 3j is driven.
- the sorting platform reciprocates along the extending direction of the first guide rail 3i.
- the sorting platform is provided with a second slider matched with the second rail 3k at a position corresponding to the second rail 3k, the second slider is located in the second rail 3k, and can be driven by the lifting motor 3j, and second The slider reciprocates in the extending direction of the second rail 3k3k.
- the sorting platform includes a first direction slide table 7, an electric push rod 8, a dial plate 15, a horizontally disposed platform plate 2a, and a side flap 2e disposed on the platform plate 2a.
- both ends of the platform plate 2a are hinged (not shown) by a second spring hinge with a side flap 2e such that the side flap 2e is on the deck plate 2a.
- the thrust of the cargo 10 is rotated in a direction away from the side of the cargo 10, and the lift motor 3j is mounted on the deck plate 2a.
- the first direction slide table 7 is disposed on the end surface of the platform plate 2a away from the ground, the electric push rod 8 is fixedly disposed on the slider of the first direction slide table 7, and the first direction slide table 7 drives the electric push rod 8 in the first side. Reciprocate upwards.
- the dial 15 is disposed at a free end of the moving portion of the electric push rod 8, the dial 15 extends toward one side of the moving portion of the electric push rod 8, and the dial 15 reciprocates in the second direction by the electric push rod 8. .
- the first direction is perpendicular to the sliding direction of the cargo 10 on the cargo space 1a
- the second direction is the sliding direction of the cargo 10 on the cargo space 1a.
- the inverting device 1b includes a main flap 1b-1, a pushing member and a pushing motor 1b-9 for driving the main flap 1b-1 to be turned over, wherein the main flap 1b-1 is disposed in the cargo.
- the lower side of the height of the position 1a, and the main flap 1b-1 is rotatably disposed on the shelf body 1 by the first spring hinge, and the first spring hinge provides a flap 1b-1 to be turned away from the sorting platform. force.
- the main flap 1b-1 When the pushing member actuates the main flap 1b-1, the main flap 1b-1 is turned toward the side close to the sorting platform, so that the cargo 10 of the cargo position 1a slides down onto the sorting platform by its own gravity.
- the main flap 1b-1 blocks the cargo 10 of the cargo position 1a from slipping under the force of the first spring hinge.
- the number of the pushing members is equal to the number of the cargo spaces 1a of each layer, and the pushing members are arranged in one-to-one correspondence with the pushing motors 1b-9 in the sorting.
- the pushing member On the lower end surface of the platform, the pushing member may be a push rod.
- the piece pushes the lower end portion of the main flap 1b-1 toward the inside of the shelf body 1, thereby inverting the main flap 1b-1 toward the sorting platform, and pushing the motor 1b when it is necessary to block the cargo 10 from slipping off the cargo position 1a -9
- the pusher is retracted so that the pusher is no longer applied to the lower end of the main flap 1b-1, and the main flap 1b-1 is reset by the action of the first spring hinge.
- the pushing members can also be arranged one by one at the bottom of the cargo space 1a, so that it can adapt to the scene when the shelf body 1 is set to multiple layers, but the number of the storage spaces 1a of each floor is different or the size of the cargo space 1a is different.
- the pushing member is a pulling wire, and the two ends of the pulling wire are respectively connected to the lower end portions of the pushing motor 1b-9 and the main flap 1b-1, and when the main flap 1b-1 needs to be turned toward the sorting platform, the motor is pushed.
- the push motor 1b-9 applies a force to the lower end portion of the main flap 1b-1 in a direction away from the sorting platform by the pulling wire, thereby pulling the lower end portion of the main flap 1b-1 in a direction away from the sorting platform, so that the main flap 1b -1 is turned toward the sorting platform. If the main flap 1b-1 is required to be reset, the push motor 1b-9 will no longer pull the pull wire, and will not be described here.
- the shelf body 1 can be designed as an open type to facilitate the replenishment of the cargo body 10 from the shelf body 1 away from the sorting platform side. When necessary, the shelf body 1 can be used to enter and exit the side wall of the cargo 10 to be closed. To prevent the cargo 10 from falling.
- the shelf body 1 is compact and space-saving, and can also reduce the production cost of the shelf body 1.
- the side of the shelf body 1 may be provided with a tank chain 12 wiring groove.
- the inclined position 1a can be set at an angle of 30° to 45°; in order to facilitate the slipping of the cargo 10, the cargo position 1a can be set as an unpowered roller formed by a plurality of rollers 1d, so that when the cargo 10 slips down The sliding friction becomes rolling friction, which reduces the frictional force when the cargo 10 slides down; if the force that can satisfy the slippage of the cargo 10 is greater than the friction between the cargo 10 and the cargo space 1a, the cargo position 1a can also be set to A smoother plane.
- the platform plate 2a may also be provided as a roller table formed by a plurality of rotating rollers 1d, and the rotating roller 1d is disposed in the same direction as the cargo space 1a.
- each sorting platform corresponds to corresponding layers, such as the shelf body 1
- One of the sorting platforms corresponds to 1 to 4 layers of the shelf body 1, and the other two sorting platforms correspond to 5 to 8 layers and 9 to 12 layers respectively. Therefore, it is not necessary to set up a sorting platform correspondingly for each layer of the cargo space 1a.
- the embodiment further includes a mobile device 5 and a cargo storage structure 16.
- the shelf body 1 is mounted on the mobile device 5.
- the mobile device 5 is an AGV trolley, and the AGV trolley is an automatic guided trolley.
- the mobile device 5 can also be an RGV trolley, and the RGV trolley is a rail-guided trolley.
- the rail 6 is not limited to the double rail, or the belt transmission device is used to drive the shelf body 1 to move, and details are not described herein.
- the cargo storage structure 16 is a plurality of sorting slides 16e arranged in parallel, and a sorting passage 16d through which the supply rack body 1 passes is formed between all the sorting slides 16e, and the sorting slide 16e is opposed to
- the horizontal plane is slanted such that the cargo 10 placed into the sorting chute 16e by the sorting platform will slip according to its own weight.
- the sorting chute 16e is inclined at an end close to the sorting passage 16d, and the remaining portion is horizontally disposed.
- the embodiment further includes a communication mechanism 13 and a host computer 17, and the communication mechanism 13 respectively drives the motor 1b-9 of the turning device 1b, the lifting motor 3j of the lifting mechanism 3, and the first direction of the sorting platform.
- the slide table 7 is communicatively coupled to the electric push rod 8, and the upper unit 17 is communicatively coupled to the communication unit 13 and the mobile unit 5, respectively.
- Embodiment 8 also discloses a specific embodiment of a seeding automatic sorting system.
- Embodiment 8 is basically the same as Embodiment 7, and Embodiment 8 is different from Embodiment 7.
- the sorting platform of the embodiment 8 specifically includes: a rotary plate 9 and a rotary drive motor 14 that drives the rotation of the rotary plate 9.
- the rotary drive motor 14 is disposed on the rotary plate 9, and the power output shaft of the rotary drive motor 14 is fixedly disposed. There is a first rotating gear. As shown in FIG.
- the rotating plate 9 is fixedly coupled to the lifting motor 3j, and the rotating plate 9 is adjusted along the height direction of the shelf body 1 by the lifting motor 3j, and the rotating plate 9 is fixed to the first rotating gear.
- the second rotating gear 14a, the second rotating gear 14a meshes with the first rotating gear, the rotary driving motor 14 drives the first rotating gear to rotate, the first rotating gear drives the second rotating gear 14a to rotate, and the rotating plate 9 is in the second rotating gear 14a.
- the rotation is performed about the central axis of the second rotating gear 14a.
- the rotary drive motor 14 is connected to a communication mechanism 13 for controlling the tilting of the rotary plate 9 to the left or to the right.
- the lifting motor 3j is connected to the communication mechanism 13 for controlling the position of the sorting platform in the height direction of the shelf body 1.
- the sorting platform further includes a side flap 2e, and both ends of the rotary plate 9 are hinged with a side flap 2e by a second spring hinge along the sliding direction of the cargo 10 on the cargo space 1a, so that The side flap 2e is rotated in the direction away from the side of the cargo 10 by the thrust of the cargo 10 on the rotary plate 9, and the lift motor 3j is mounted on the rotary plate 9.
- the second spring hinge can also be replaced with other components, such as torsion springs, door closers and the like.
- the present embodiment further includes a rotating platform 4 on which the shelf body 1 is disposed, the rotating platform 4 being disposed on the mobile device 5 by a rotating mechanism.
- the rotating mechanism is a rotating electric machine, and the rotating electric machine is disposed on the moving device 5.
- the free end of the power output shaft of the rotating electric machine is fixedly connected to the end surface of the rotating platform 4 away from the shelf body 1 to drive the rotating platform 4 to rotate relative to the mobile device 5, that is,
- the shelf body 1 is driven to rotate about the axis of the power output shaft of the rotating electrical machine.
- the rotating plate 9 may be provided as a roller path formed by a plurality of rotating rollers 1d to form rolling friction between the cargo 10 and the rotating plate 9 to reduce the frictional force during transportation, and the rotating direction of the rotating roller 1d is directed toward the conveying direction. .
- Embodiment 8 also discloses a specific embodiment of a seeding automatic sorting system.
- Embodiment 9 has substantially the same structure as Embodiment 7, except that the sorting platform of Embodiment 9 Without the dial 15, the cargo 10 is sorted into the corresponding sorting slide 16e by the electric push rod 8 only by the first direction slide 7.
- Embodiment 10 discloses a seeding method, and the seeding type automatic sorting system of Embodiments 1 to 9 further includes: a communication mechanism 13 and a host computer 17, and the communication mechanism 13 respectively
- the sorting platform and the inverting device 1b are communicatively connected, and the upper computer 17 is communicably connected to the communication mechanism 13 and the mobile device 5, respectively.
- the host computer 17 transmits the picking task information to the mobile device 5 and the communication mechanism 13, and the picking task information includes the placement position information and the sorting destination information of each of the goods 10 on the shelf body 1.
- the mobile device 5 travels to the sorting destination according to the route planned by the host computer 17, wherein the host computer 17 obtains the planned route of the mobile device 5 according to the sorting destination information, that is, the mobile device 5 travels according to the planned route obtained by the upper computer 17. , move to the sorting destination where the goods 10 need to be placed.
- the communication unit 13 delivers the corresponding goods 10 after the mobile device 5 arrives at the sorting destination based on the placement position information.
- the communication device 13 controls the inverting device 1b to flip according to the placement position information so that the goods 10 corresponding to the sorting destination are dropped onto the sorting platform, when the mobile device 5 is Upon reaching the sorting destination, the communication mechanism 13 controls the sorting platform to deliver the goods 10 located thereon to the goods storage structure 16 at the sorting destination according to the sorting destination information, and complete the sorting and placing process of the goods 10 .
- the communication mechanism 13 needs to control the lifting mechanism 3 to drive the mobile sorting platform 11 at The movement of the shelf body 1 in the height direction controls whether the turning device 1b blocks the cargo 10, and controls the rodless cylinder to drive the dial block 2d to release the cargo 10 on the platform plate 2a from the required side of the platform plate 2a, for example, when goods are required
- the dial 2d pushes the goods 10 to the left.
- the dial 2d pushes the goods 10 to the right.
- the communication mechanism 13 needs to control whether the side flap 2e blocks the cargo 10, and the communication mechanism 13 controls the rotation of the shelf body 1 by the rotary motor.
- the host computer 17 is used to control the operation of the communication mechanism 13 and the travel path of the mobile device 5.
- the communication mechanism 13 needs to control the lifting mechanism 3 to drive the moving sorting platform 11 in the height direction of the shelf body 1.
- the upper movement controls whether the turning device 1b blocks the cargo 10, controls the forward or reverse conveyance of the belt conveying device 2g, and the conveying speed of the belt so that the cargo 10 can be correctly delivered.
- the communication mechanism 13 controls the rotation of the shelf body 1 by a rotary electric machine.
- the host computer 17 is used to control the operation of the communication mechanism 13 and the travel path of the mobile device 5.
- the communication mechanism 13 needs to control the lifting mechanism 3 to drive the movement of the moving sorting platform 11 in the height direction of the shelf body 1, and control whether the turning device 1b blocks the cargo 10, and controls
- the rodless cylinder drives the dial 2d to release the cargo 10 on the deck 2a from the required side of the deck 2a. For example, when the cargo 10 is required to fall from the left side of the sorting platform, the dial 2d turns the cargo 10 to the left. Push. When the goods 10 are required to fall from the right side of the sorting platform, the dial 2d pushes the goods 10 to the right.
- the communication mechanism 13 needs to control whether the side flap 2e blocks the cargo 10, and the communication mechanism 13 controls the rotation of the shelf body 1 by the rotary motor.
- the host computer 17 is used to control the operation of the communication mechanism 13, the travel path of the mobile device 5, and the travel path of the submerged AGV 19.
- the communication mechanism 13 needs to control the lifting mechanism 3 to drive the movement of the sorting platform in the height direction of the shelf body 1, and control whether the turning device 1b blocks the cargo 10, and controls the first
- the directional slide 7 drives the electric push rod 8 to release the cargo 10 on the platform plate 2a from the required side of the platform plate 2a.
- the electric pusher 8 will carry the goods. 10 push to the left.
- the electric pusher 8 pushes the cargo 10 to the right.
- the electric push rod 8 drives the dial 15 to take out the required goods 10 from the position 1a, and the upper machine 17 is used to control the operation of the communication mechanism 13 and the traveling path of the mobile device 5.
- the communication mechanism 13 needs to control the lifting mechanism 3 to drive the movement of the sorting platform in the height direction of the shelf body 1, and control whether the turning device 1b blocks the cargo 10, and controls the rotating plate.
- the tilt direction of 9 When the cargo 10 is required to fall from the right side of the sorting platform, the height of the right side of the rotating plate 9 is lowered, and the cargo 10 is slid down by its own gravity, and the left side is dropped.
- the communication mechanism 13 controls the rotary electric machine to adjust the angle of the shelf body 1 on the horizontal plane, and the upper computer 17 is used to control the operation of the communication mechanism 13 and the travel path of the mobile device 5.
- the communication mechanism 13 needs to control the lifting mechanism 3 to drive the movement of the sorting platform in the height direction of the shelf body 1, and control whether the turning device 1b blocks the cargo 10, and controls the first
- the directional slide 7 drives the electric push rod 8 to release the cargo 10 on the platform plate 2a from the required side of the platform plate 2a.
- the electric pusher 8 will carry the goods. 10 push to the left.
- the electric pusher 8 pushes the cargo 10 to the right.
- the host computer 17 is used to control the operation of the communication mechanism 13 and the travel path of the mobile device 5.
- the seeding automatic sorting system can realize sorting automation when the corresponding seeding method is adopted, and the degree of intelligence is high.
- the embodiment 11 is a refinement scheme based on a seeding method disclosed in the tenth embodiment, and the seeding method of the eleventh embodiment is after the delivery of the goods 10 on the sorting platform. Including steps:
- the communication mechanism 13 sends the sorting completion information to the upper computer 17, and the mobile device 5 and the communication mechanism 13 receive the control command sent by the upper computer 17.
- the control command is generated according to the sorting completion information and the control command includes continuing the sorting instruction or stopping the sorting instruction.
- the continuing sorting instruction includes the next picking task information.
- the stop sorting instruction includes standby destination information.
- the mobile device 5 and the communication mechanism 13 After the mobile device 5 and the communication mechanism 13 receive the continuation of the sorting instruction, the mobile device 5 and the sorting platform continue to sort according to the picking task information, that is, the mobile device 5 needs to perform the next picking task information according to the next time.
- the goods are sorted and placed.
- the mobile device 5 and the communication mechanism 13 After the mobile device 5 and the communication mechanism 13 receive the stop sorting instruction, the mobile device 5 and the sorting platform stop sorting and move to the standby destination according to the standby destination information, and the standby destination may be any position, such as in situ. Stand by, or point to another location and move past.
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Abstract
Disclosed are a seeding-type automatic sorting system and a seeding method therefor. The seeding-type automatic sorting system comprises: an automatic shelf-sorting system, comprising: the shelf body (1), wherein several goods locations (1a), which are arranged in a matrix, are provided in the shelf body (1); a sorting platform (2, 11) further arranged at a side of the goods locations (1a), wherein turnover devices (1b) are arranged at the shelf body (1); a moving device (5); and a goods storage structure (16). After a turnover device (1b) corresponding to the goods (10) to be sorted in the goods locations (1a) turns over, the goods (10) to be sorted fall onto the sorting platform (2, 11) under the gravity of the goods themselves, and the sorting platform (2, 11) delivers the goods (10) to be sorted into the goods storage structure (16). According to the seeding-type automatic sorting system, goods fall onto the sorting platform by means of the gravity of the goods themselves for sorting, and different goods are stacked in different regions, thereby improving the sorting efficiency of the goods.
Description
本发明涉及智能仓储自动化领域,尤指一种播种式自动分拣系统及其播种方法。The invention relates to the field of intelligent warehouse automation, in particular to a seeding automatic sorting system and a seeding method thereof.
本申请要求以下三件中国发明专利申请的优先权,其内容包含在本申请中。The present application claims priority to the following three Chinese patent applications, the contents of which are incorporated herein.
申请号为201810404910.4,发明名称为一种自动分拣货架以及自动分拣AGV,申请日为2018.4.28,公布日为2018.8.24;The application number is 201810404910.4, the invention name is an automatic sorting shelf and automatic sorting AGV, the application date is 2018.4.28, and the publication date is 2018.8.24;
申请号为201910268191.2,发明名称为一种高效自动分拣货架及其分拣系统,申请日为2019.4.3。The application number is 201910268191.2, and the invention name is an efficient automatic sorting rack and its sorting system. The application date is 2019.4.3.
申请号为201810402309.1,发明名称为一种播种式自动分拣系统,申请日为2018.4.28,公布日为2018.8.28。The application number is 201810402309.1, and the invention name is a seeding automatic sorting system. The application date is 2018.4.28, and the publication date is 2018.8.28.
随着智能仓储系统的飞速发展,市场竞争日益激烈,智能分拣是智能仓储及物流的重要环节,货物分拣是物流中常见的场景,智能分拣已然成为了智能仓储中不可或缺的一个环节。With the rapid development of intelligent warehousing systems and increasingly fierce market competition, intelligent sorting is an important part of intelligent warehousing and logistics. Cargo sorting is a common scene in logistics. Intelligent sorting has become an indispensable part of smart warehousing. Link.
现有技术中,货架上用于暂时存放货物的货位都是水平设置的,货物在货架上不会移动,需要采用人工拾取或者机械拾取的方式进行分拣运输,而且货物堆放在一起导致货物混乱,进而导致分拣效率较低。In the prior art, the positions on the shelves for temporarily storing goods are horizontally set, the goods are not moved on the shelves, and the sorting and transportation are carried out by manual picking or mechanical picking, and the goods are stacked together to cause the goods. Confusion, which in turn leads to lower sorting efficiency.
发明内容Summary of the invention
本发明的目的是提供一种播种式自动分拣系统及其播种方法,能够依靠货物自身重力掉落分拣平台进行分拣,不同货物分区堆放,提高货物的分拣效率。The object of the present invention is to provide a seeding type automatic sorting system and a seeding method thereof, which can be sorted by the gravity falling of the sorting platform of the goods, and stacked in different goods to improve the sorting efficiency of the goods.
本发明提供的技术方案如下:The technical solution provided by the present invention is as follows:
一种播种式自动分拣系统,包括:自动分拣货架系统,所述自动分拣货架系统包括:货架本体;在竖直面上,所述货架本体内设有矩阵排列的若干货位,若干所述货位倾斜设置;在所述货位的高度较低的一侧还设有分拣平台,且所述货位的高度较低的一端对应的货架本体处设有翻转装置;移动装置,所述货架本体设置在所述移动装置上;货物存放结构,用于接收被所述分拣平台分拣后的货物;货位中待分拣的货物对应处的翻转装置翻转后,所述待分拣的货物在自身重力的作用下掉落在所述分拣平台上,所述分拣平台将所述待分拣的货物投递到所述货物存放结构中。A seeding automatic sorting system comprises: an automatic sorting racking system, the automatic sorting racking system comprising: a shelf body; on a vertical plane, the shelf body is provided with a plurality of cargo spaces arranged in a matrix, and a plurality of The storage position is inclined; a sorting platform is further disposed on a side of the lower height of the cargo space, and a rotating device corresponding to the lower end of the cargo space is provided with a turning device; The shelf body is disposed on the mobile device; the cargo storage structure is configured to receive the goods sorted by the sorting platform; after the turning device corresponding to the goods to be sorted in the cargo space is turned over, the waiting The sorted goods are dropped onto the sorting platform by their own weight, and the sorting platform delivers the goods to be sorted into the goods storage structure.
上述结构中,由于货架本体内的货位均相对于水平面倾斜设置,因此,当货物放置于货位内时,货物会沿着货位的倾斜方向向下滑动,最后被翻转装置阻挡,从而停留在货位内,每个货位内堆放相同的货物,从而避免不同种类的货物混在一起,而且由于货物在货位内能够依靠自身重力滑动,当需要将货位内的货物通过分拣平台进行分拣时,翻转装置不再阻挡货物,使得货物自然落入分拣平台上,节约分拣平台将货物从货位内取出的时间,提高分拣效率,待分拣的货物落入分拣平台后被分拣平台投放至货物存放结构内储存。In the above structure, since the cargo space in the shelf body is inclined with respect to the horizontal plane, when the cargo is placed in the cargo space, the cargo slides down along the inclined direction of the cargo space, and finally is blocked by the turning device, thereby staying. In the cargo space, the same goods are stacked in each cargo space, so as to avoid mixing of different kinds of goods, and because the goods can slide by their own gravity in the cargo space, when the goods in the cargo space need to be passed through the sorting platform When sorting, the turning device no longer blocks the goods, so that the goods naturally fall into the sorting platform, saving the time for the sorting platform to take the goods out of the cargo space, improving the sorting efficiency, and the goods to be sorted fall into the sorting platform. It is then placed in the cargo storage structure by the sorting platform.
优选地,所述翻转装置包括:第一直线运动执行元件,所述第一直线运动执行元件设置在所述货架本体上,所述第一直线运动执行元件的推杆的自由端设有第一拨动销轴,所述第一拨动销轴在第一直线运动执行元件的带动下在货架本体的高度方向上往复运动;轴接于所述货架本体上的主翻板;在垂直于货物的运动方向上,所述主翻板的两侧均设置第一耳板,所述第一耳板垂直于所述主翻板,所述第一耳板上设有第一弧形长孔,所述第一弧形长孔包括弧形段;所述货架本体对应所述第一弧形长孔处设有竖直长孔,所述竖直长孔的长轴方向平行于货架本体的高度方向设置,所述第一拨动销轴依次穿过所述第一弧形长孔与竖直长孔。Preferably, the inverting device comprises: a first linear motion actuator, the first linear motion actuator is disposed on the shelf body, and the free end of the push rod of the first linear motion actuator a first toggle pin, the first toggle pin reciprocates in a height direction of the shelf body under the driving of the first linear motion actuator; a main flap pivotally connected to the shelf body; a first ear plate is disposed on both sides of the main flap in a direction perpendicular to the movement direction of the cargo, the first ear plate is perpendicular to the main flap, and the first ear plate is provided with a first arc a long hole, the first curved long hole includes an arc segment; the shelf body is provided with a vertical long hole corresponding to the first curved long hole, and the long axis direction of the vertical long hole is parallel to The shelf body is disposed in a height direction, and the first toggle pin shaft sequentially passes through the first curved elongated hole and the vertical elongated hole.
上述结构中,通过翻转装置控制对应货位处的货物是否跌落至分拣平台上进行分拣,其中,当需要货物掉入分拣平台时,即翻转装置处于开锁状态时,货物在其自身重力作用下滑移出货位并掉落于分拣平台上。当翻转装置处于自锁状态时,货物被主翻板挡住并位于货位内。In the above structure, the inverting device controls whether the goods at the corresponding cargo space are dropped onto the sorting platform for sorting, wherein when the goods are required to fall into the sorting platform, that is, when the turning device is in an unlocked state, the goods are in their own gravity. The effect is to shift the shipping position and drop it on the sorting platform. When the turning device is in a self-locking state, the cargo is blocked by the main flap and is located in the cargo space.
优选地,所述第一弧形长孔朝向远离货架本体的方向凸出。Preferably, the first curved elongated hole protrudes away from the shelf body.
优选地,当所述翻转装置处于自锁状态时,满足以下公式:α>arccotμ
s;其中,α为作用于所述第一拨动销轴的摩擦力F与货物作用于所述第一拨动销轴的推力N之间的夹角的补角,arccot表示反余切函数;μ
s为货物作用于所述第一拨动销轴时的静摩擦系数。
Preferably, when the turning device is in a self-locking state, the following formula is satisfied: α>arccotμ s ; wherein α is a frictional force F acting on the first toggle pin and a cargo acts on the first dial The complementary angle of the angle between the thrusts N of the moving shaft, arccot represents the inverse cotangent function; μ s is the static friction coefficient when the cargo acts on the first toggle pin.
上述结构中,通过对第一拨动销轴在翻转装置处于自锁状态时的受力情况进行限定,保证翻转装置处于自锁状态时的结构稳定性和牢靠性,有效保证货物在此时不会出现从货位处坠落现象。In the above structure, by limiting the force of the first toggle pin when the turning device is in the self-locking state, the structural stability and the reliability of the turning device in the self-locking state are ensured, and the goods are effectively ensured at this time. There will be a fall from the position.
优选地,所述第一弧形长孔还包括直线段,所述直线段与所述弧形段共同构成所述第一弧形长孔且所述直线段位于弧形段的远离货架本体的一端,且所述第一弧形长孔的直线段与所述竖直长孔平行或者所述第一弧形长孔的直线段与所述竖直长孔的夹角小于(90°-arccotμ
s)。
Preferably, the first curved elongated hole further comprises a straight segment, the straight segment and the curved segment together form the first curved elongated hole and the straight segment is located away from the shelf body of the curved segment One end, and the straight line segment of the first curved elongated hole is parallel to the vertical long hole or the angle between the straight line segment of the first curved long hole and the vertical long hole is smaller than (90°-arccotμ s ).
上述结构中,利用第一弧形长孔的直线段与竖直长孔平行设置或呈锐角设置的限制,改善第一拨动销轴的受力情况,提高主翻板的使用寿命和良率。In the above structure, the straight line segment of the first curved long hole is arranged in parallel with the vertical long hole or is set at an acute angle, thereby improving the stress of the first toggle pin and improving the service life and the yield of the main flap.
优选地,所述分拣平台包括至少一个固定分拣平台与至少一个移动分拣平台,所述固定分拣平台固定连接于所述货架本体上;所述移动分拣平台与固定分拣平台结构相同,所述移动分拣平台通过升降机构连接于所述货架本体上,所述升降机构带动对应的移动分拣平台在货架本体的高度方向上移动。Preferably, the sorting platform comprises at least one fixed sorting platform and at least one mobile sorting platform, the fixed sorting platform is fixedly connected to the shelf body; the mobile sorting platform and the fixed sorting platform structure Similarly, the mobile sorting platform is connected to the shelf body by a lifting mechanism, and the lifting mechanism drives the corresponding mobile sorting platform to move in the height direction of the shelf body.
上述结构中,通过设置至少一个固定分拣平台与至少一个移动分拣平台,不同的分拣平台进行不同订单中货物的分拣工作,货架本体内的货物掉入对应处的分拣平台上,然后通过该分拣平台分拣投放到用于存放货物的货物存放结 构进行储存并等待配送,从之前的描述可知,本结构可实现多个订单的同时分拣,大大提高了货物分拣的效率。In the above structure, by setting at least one fixed sorting platform and at least one mobile sorting platform, different sorting platforms perform sorting work of goods in different orders, and the goods in the shelf body fall into the sorting platform corresponding to the place, Then, the sorting platform sorts and delivers to the cargo storage structure for storing the goods for storage and waits for delivery. As can be seen from the previous description, the structure can realize simultaneous sorting of multiple orders, thereby greatly improving the efficiency of sorting goods. .
优选地,所述固定分拣平台包括:支撑板;设置在所述支撑板上的平台板,所述平台板上设有滑动孔,所述滑动孔为长孔,所述滑动孔的长轴方向垂直于货物的运动方向;拨块以及无杆气缸,所述无杆气缸固定连接于所述平台板的下端面上,所述拨块通过连接板连接于所述无杆气缸的滑块上,所述拨块位于所述平台板的上侧,所述连接板穿过所述滑动孔,所述拨块在所述无杆气缸的带动下在滑动孔的长轴方向上运动。Preferably, the fixed sorting platform comprises: a support plate; a platform plate disposed on the support plate, the platform plate is provided with a sliding hole, the sliding hole is a long hole, and the long axis of the sliding hole The direction is perpendicular to the moving direction of the cargo; the dial block and the rodless cylinder are fixedly connected to the lower end surface of the platform plate, and the dial block is connected to the slider of the rodless cylinder through the connecting plate The dial block is located on an upper side of the platform plate, and the connecting plate passes through the sliding hole, and the dial block moves in a long axis direction of the sliding hole under the driving of the rodless cylinder.
优选地,所述固定分拣平台还包括:侧翻转装置,所述侧翻转装置沿着所述货物的运动方向位于所述平台板的两侧,所述侧翻转装置包括:侧翻板、设置在所述支撑板上的卡板以及第二直线运动执行元件;所述侧翻板的两端设有第二耳板,所述第二耳板上设有第二弧形长孔,所述第二弧形长孔朝向靠近平台板的方向凸出,所述第二耳板轴接于所述卡板上,所述卡板对应所述第二弧形长孔的位置处设有水平长孔,所述水平长孔的长轴方向平行于水平面设置,第二直线运动执行元件连接于所述卡板,所述第二直线运动执行元件的推杆的自由端设有第二拨动销轴,所述第二拨动销轴依次穿过所述第二弧形长孔和水平长孔,所述第二拨动销轴在第二直线运动执行元件的带动下在水平长孔的长轴方向上往复运动。Preferably, the fixed sorting platform further comprises: a side turning device, the side turning device is located on two sides of the platform plate along a moving direction of the cargo, the side turning device comprises: a side flap, a setting a card on the support plate and a second linear motion actuator; a second ear plate is disposed at two ends of the side plate, and a second curved hole is disposed on the second ear plate, The second curved long hole protrudes toward the platform plate, the second ear plate is axially connected to the card board, and the card plate is horizontally long corresponding to the position of the second curved long hole a hole, the long axis direction of the horizontal long hole is parallel to the horizontal plane, the second linear motion actuator is coupled to the card, and the free end of the push rod of the second linear motion actuator is provided with a second toggle pin a shaft, the second toggle pin sequentially passes through the second curved elongated hole and the horizontal long hole, and the second toggle pin is driven by the second linear motion actuator to be long in the horizontal long hole Reciprocating in the axial direction.
上述结构中,通过拨块将掉落在平台板上的货物拨到用于存放货物的货物存放结构内,其中,侧翻转装置用于避免货物从平台板的侧边掉落,当需要采用拨块进行分拣时,侧翻转装置的侧翻板翻下使得货物能够被拨块拨下。假设需要将货物分拣至固定分拣平台的右侧,则平台板右侧的侧翻转装置翻下,然后拨块朝向右侧移动将位于平台板上的货物从平台板的右侧拨下。若需分拣至左侧则原理相同,移动分拣平台由于与固定分拣平台具有相同的结构,因此,分拣原理也相同。In the above structure, the goods dropped on the platform board are dialed into the cargo storage structure for storing the goods by the dial block, wherein the side turning device is used to prevent the goods from falling from the side of the platform board, when dialing is required When the block is sorted, the side flaps of the side turning device are turned down so that the goods can be removed by the dial. Assuming that the goods need to be sorted to the right side of the fixed sorting platform, the side turning device on the right side of the platform plate is turned down, and then the dial block is moved toward the right side to remove the goods on the platform plate from the right side of the platform plate. If the sorting is to the left, the principle is the same. The mobile sorting platform has the same structure as the fixed sorting platform, so the sorting principle is also the same.
优选地,所述升降机构包括:设置在所述货架本体上的两个升降架,所述升降架沿着货架本体的高度方向延伸,在垂直于货物的运动方向,两个所述升降架设置于所述货架本体的两端,且两个所述升降架的相对面上各设有导轨,所述导轨沿着所述货架本体的高度方向延伸,所述移动分拣平台上设有两块滑动块,所述滑动块滑动连接于对应侧的导轨内;设置在所述升降架的下端的第一同步轮与设置在升降架的上端的第二同步轮,所述第一同步轮与第二同步轮通过同步带传动连接,所述同步带与所述移动分拣平台固定连接;驱动电机,所述驱动电机的动力输出轴固定连接有驱动轮;与所述驱动轮啮合的从动轮以及同步轴,所述从动轮固定连接于所述同步轴上,所述同步轴的两端分别与对应侧的所述第一同步轮的固定连接。Preferably, the lifting mechanism comprises: two lifting frames disposed on the shelf body, the lifting frame extending along a height direction of the shelf body, and two lifting frames are arranged perpendicular to a moving direction of the cargo And a guide rail is disposed on each of the two opposite sides of the shelf body, and the rail extends along a height direction of the shelf body, and two pieces are arranged on the mobile sorting platform. a sliding block, the sliding block is slidably coupled to the rail on the corresponding side; a first synchronous wheel disposed at a lower end of the lifting frame and a second synchronous wheel disposed at an upper end of the lifting frame, the first synchronous wheel and the first The two synchronous wheels are connected by a timing belt drive, the timing belt is fixedly connected with the moving sorting platform; a driving motor, a power output shaft of the driving motor is fixedly connected with a driving wheel; a driven wheel that meshes with the driving wheel and a synchronous shaft, the driven wheel is fixedly connected to the synchronous shaft, and two ends of the synchronous shaft are respectively fixedly connected to the first synchronous wheel on the corresponding side.
优选地,所述翻转装置包括:主翻板,所述主翻板设置在所述货位的高度较低的一侧,且所述主翻板通过第一弹簧铰链转动设于所述货架本体上;推动件与驱动所述推动件带动所述主翻板翻转的推动电机;当所述推动件致动所述主翻板时,所述主翻板朝向靠近所述分拣平台一侧翻转,使得所述货位的货物在其自身重力作用下滑落至所述分拣平台上;当所述推动件不作用在所述主翻板上时,所述主翻板在所述第一弹簧铰链的作用力下阻挡所述货位的货物滑落。Preferably, the inverting device comprises: a main flap, the main flap is disposed on a lower side of the cargo space, and the main flap is rotated on the shelf body by a first spring hinge a pushing member and a pushing motor for driving the pushing member to drive the main flap to flip; when the pushing member actuates the main flap, the main flap is turned toward a side close to the sorting platform Causing the cargo of the cargo space to slide down onto the sorting platform by its own gravity; when the pusher does not act on the main flap, the main flap is at the first spring Under the force of the hinge, the goods blocking the cargo space are slipped.
上述结构中,货位倾斜设置,使得货物不需动力就能在自身重力的作用下滑动,当翻转装置不再阻挡货物时,货物会自动滑落至分拣平台上,且当货物存放时主翻板也能阻挡货物在等待分拣的过程中滑落;在主翻板被推开时,即主翻板朝向分拣平台一侧翻转,货物从货位处滑落拣出之后,主翻板能通过第一弹簧铰链的回复力自行回位,也不需要额外的动力去驱动,使得整个自动分拣货架的能耗低,成本低。In the above structure, the cargo position is tilted so that the cargo can slide under its own gravity without power, and when the turning device no longer blocks the cargo, the cargo will automatically slide down to the sorting platform, and when the cargo is stored, the main flip The board can also block the goods from slipping during the waiting for sorting; when the main flap is pushed open, the main flap is turned toward the side of the sorting platform, and the main flap can pass after the goods are slid out from the position. The restoring force of the first spring hinge is self-returning and does not require additional power to drive, so that the entire automatic sorting rack has low energy consumption and low cost.
优选地,所述播种式自动分拣系统还包括:升降机构,所述升降机构包括升降电机与第一导轨,所述第一导轨沿所述货架本体的高度方向延展,且所述 第一导轨上设有沿着所述货架本体的高度方向延展的齿条,所述升降电机设置在所述分拣平台上,所述升降电机的动力输出端固定套设有升降齿轮,所述升降齿轮与所述齿条啮合,所述升降电机驱动所述分拣平台沿所述第一导轨的延展方向做往复运动。Preferably, the seeding automatic sorting system further includes: a lifting mechanism, the lifting mechanism includes a lifting motor and a first rail, the first rail extends along a height direction of the shelf body, and the first rail a rack extending along a height direction of the shelf body is disposed, the lifting motor is disposed on the sorting platform, and the power output end of the lifting motor is fixedly provided with a lifting gear, and the lifting gear and the lifting gear The rack is engaged, and the lifting motor drives the sorting platform to reciprocate along the extending direction of the first rail.
优选地,所述分拣平台包括:第一方向滑台、电动推杆、拨板、平台板以及设置于所述平台板上的侧翻板;沿着货物在所述货位上的滑动方向,所述平台板的两端均通过第二弹簧铰链铰接有侧翻板,使得所述侧翻板在所述平台板上的货物的推力作用下朝向远离所述货物一侧的方向转动,所述升降电机安装在所述平台板上;所述第一方向滑台设置于所述平台板远离地面的端面上,所述电动推杆固定设置于所述第一方向滑台的滑块上,所述第一方向滑台带动所述电动推杆在第一方向上往复运动;所述拨板设置于所述电动推杆的移动部分的自由端,所述拨板朝向所述电动推杆的移动部分的一侧延伸,所述拨板在所述电动推杆的带动下在第二方向上往复运动;所述第一方向为垂直于所述货物在货位上的滑动方向,所述第二方向为所述货物在货位上的滑动方向。Preferably, the sorting platform comprises: a first direction slide table, an electric push rod, a dial plate, a platform plate and a side flap disposed on the platform plate; along a sliding direction of the cargo on the cargo space The two ends of the platform plate are hinged with a side flap by a second spring hinge, so that the side flap rotates in a direction away from the side of the cargo under the thrust of the cargo on the platform plate. The lifting motor is mounted on the platform plate; the first direction sliding table is disposed on an end surface of the platform plate away from the ground, and the electric pushing rod is fixedly disposed on the slider of the first direction sliding table, The first direction sliding table drives the electric push rod to reciprocate in a first direction; the dial plate is disposed at a free end of the moving portion of the electric push rod, and the dial plate faces the electric push rod One side of the moving portion extends, the paddle plate reciprocates in a second direction under the driving of the electric push rod; the first direction is a sliding direction perpendicular to the cargo on the cargo position, the first The second direction is the sliding side of the cargo on the cargo space. .
上述结构中,在分拣平台进行分拣作业时,待分拣的货物的货位对应的翻转装置的主翻板朝向分拣平台方向翻转,电动推杆带动拨板将货物从货位上剥落至分拣平台上,然后通过第一方向滑台带动电动推杆将货物从平台板的一侧推落。In the above structure, when the sorting platform performs the sorting operation, the main flap of the turning device corresponding to the position of the goods to be sorted is turned toward the sorting platform, and the electric push rod drives the dial to peel off the goods from the cargo position. On the sorting platform, the electric push rod is then driven by the first direction slide to push the cargo off one side of the platform plate.
优选地,所述分拣平台包括:旋转板以及驱动所述旋转板转动的旋转驱动电机,所述旋转驱动电机设置于所述旋转板上,所述旋转驱动电机的动力输出轴上固定设有第一旋转齿轮;所述旋转板与升降电机固定连接且所述旋转板对应所述第一旋转齿轮处固定设有第二旋转齿轮,所述第二旋转齿轮与第一旋转齿轮啮合,所述旋转驱动电机带动所述第一旋转齿轮转动,所述第一旋转齿轮带动所述第二旋转齿轮转动,所述旋转板在所述第二旋转齿轮的带动下绕着所述第二旋转齿轮的中心轴转动。Preferably, the sorting platform comprises: a rotating plate and a rotary driving motor for driving the rotating plate, wherein the rotating driving motor is disposed on the rotating plate, and the power output shaft of the rotary driving motor is fixedly disposed a first rotating gear; the rotating plate is fixedly connected to the lifting motor, and the rotating plate is fixedly provided with a second rotating gear corresponding to the first rotating gear, and the second rotating gear is meshed with the first rotating gear, Rotating the driving motor to drive the first rotating gear to rotate, the first rotating gear driving the second rotating gear to rotate, and the rotating plate is driven by the second rotating gear to rotate around the second rotating gear The central axis rotates.
上述结构中,通过旋转板的旋转,使得落在旋转板上的货物能够在自身重力的作用下滑落到用于储存货物的货物存放结构内。In the above structure, by the rotation of the rotating plate, the goods falling on the rotating plate can be slid down by the action of their own gravity into the cargo storage structure for storing the goods.
优选地,所述分拣平台还包括侧翻板,在沿着货物在所述货位上的滑动方向,所述旋转板的两端均通过第二弹簧铰链铰接有侧翻板,使得所述侧翻板在所述旋转板上的货物的推力作用下朝向远离所述货物一侧的方向转动,所述升降电机安装在所述旋转板上。Preferably, the sorting platform further comprises a side flap, wherein both ends of the rotating plate are hinged with a side flap by a second spring hinge along a sliding direction of the cargo on the cargo space, so that the The side flap is rotated in a direction away from the side of the cargo by the thrust of the cargo on the rotating plate, and the lifting motor is mounted on the rotating plate.
优选地,所述播种式自动分拣系统还包括:旋转平台,所述货架本体设置在所述旋转平台上,所述旋转平台通过旋转机构设置在所述移动装置上;所述旋转机构为旋转电机,所述旋转电机设置在所述移动装置上,所述旋转电机的动力输出轴的自由端固定连接在所述旋转平台远离货架本体的端面上,带动所述旋转平台相对于所述移动装置旋转。Preferably, the seeding automatic sorting system further comprises: a rotating platform, the shelf body is disposed on the rotating platform, the rotating platform is disposed on the moving device by a rotating mechanism; the rotating mechanism is rotating a motor, the rotating electric machine is disposed on the moving device, and a free end of the power output shaft of the rotating electrical machine is fixedly connected to an end surface of the rotating platform away from the shelf body, and the rotating platform is driven relative to the moving device Rotate.
上述结构中,旋转平台带动货架本体进行旋转,使得分拣平台能够在水平面上的不同角度进行分拣,将分拣后的货物投向不同角度。In the above structure, the rotating platform drives the shelf body to rotate, so that the sorting platform can sort at different angles on the horizontal plane, and the sorted goods are thrown to different angles.
优选地,所述移动装置为皮带传动装置、AGV小车或RGV小车。Preferably, the mobile device is a belt drive, an AGV trolley or an RGV trolley.
优选地,所述货物存放结构为至少一个平面坑道。Preferably, the cargo storage structure is at least one planar tunnel.
采用平面坑道的方式存放货物能够尽量利用地面以下的空间。The use of flat tunnels to store goods can make the most of the space below the ground.
优选地,所述货物存放结构为至少一个货物容器,所述货物容器包括支撑架以及设置在所述支撑架上的至少一个分拣货品框,所述分拣货品框的开口朝上设置。Preferably, the cargo storage structure is at least one cargo container, the cargo container including a support frame and at least one sorted goods frame disposed on the support frame, the opening of the sorted goods frame being disposed upward.
通过设置若干个用于存放货物的货物容器,使得单次运输行程完成数量较多的货品的分拣工作,提高了分拣效率。By setting up a number of cargo containers for storing goods, the sorting work of a large number of goods is completed in a single transport journey, and the sorting efficiency is improved.
优选地,所述播种式自动分拣系统还包括:潜入式AGV,所述潜入式AGV小车用于将货物容器的支撑架顶起并带走。Preferably, the seeding automatic sorting system further comprises: a submersible AGV for jacking up and carrying the support frame of the cargo container.
采用潜入式AGV能够将投放了分拣后的货物的货物容器进行搬运,将货物容器运输到合适的位置,或者直接运输到配送人员处,进一步提高分拣效率。The submersible AGV is capable of transporting the cargo containers on which the sorted goods are placed, transporting the cargo containers to a suitable location, or transporting them directly to the delivery personnel to further improve sorting efficiency.
优选地,所述分拣平台包括至少一个固定分拣平台与至少一个移动分拣平台,所述固定分拣平台固定连接于所述货架本体上;所述移动分拣平台与固定分拣平台结构相同,所述移动分拣平台通过升降机构连接于所述货架本体上,所述升降机构带动对应的移动分拣平台在货架本体的高度方向上移动;所述支撑架上的分拣货品框的数量与所述固定分拣平台与移动分拣平台的数量总和相等,所有所述分拣货品框沿着所述竖直方向固定在所述支撑架上。Preferably, the sorting platform comprises at least one fixed sorting platform and at least one mobile sorting platform, the fixed sorting platform is fixedly connected to the shelf body; the mobile sorting platform and the fixed sorting platform structure Similarly, the mobile sorting platform is connected to the shelf body by a lifting mechanism, and the lifting mechanism drives the corresponding mobile sorting platform to move in the height direction of the shelf body; the sorting goods frame on the support frame The number is equal to the sum of the number of the fixed sorting platform and the mobile sorting platform, and all of the sorted goods frames are fixed on the support frame along the vertical direction.
上述结构中,分拣货品框与固定分拣平台与移动分拣平台的数量总和相同,从而每个分拣平台都能够将分拣后的货物对应投放到对应的分拣货品框内,进一步提高了分拣效率。In the above structure, the sorted goods frame is the same as the sum of the fixed sorting platform and the mobile sorting platform, so that each sorting platform can correspondingly deliver the sorted goods into the corresponding sorted goods frame, further improving Sorting efficiency.
优选地,所述播种式自动分拣系统还包括:补货架,所述补货架与所述自动分拣货架系统配合使用,用于为自动分拣货架系统进行补货。Preferably, the seeding automatic sorting system further comprises: a supplementary shelf, which is used in conjunction with the automatic sorting racking system for replenishing the automatic sorting racking system.
优选地,当所述移动装置为RGV小车时,若干所述货物容器分别设置在供RGV小车行进的轨道的两侧,补货架位于所述轨道的侧边。Preferably, when the mobile device is an RGV trolley, a plurality of the cargo containers are respectively disposed on both sides of a track for the RGV trolley to travel, and the supplementary shelf is located at a side of the track.
上述结构中,由于分拣平台既可以将货物向左拨,也可以向右拨,因此,在轨道的两侧均设置货物容器,使得当固定分拣平台与移动分拣平台进行分拣时,固定分拣平台与移动分拣平台的左右两侧各有一个货物容器,从而同一分拣平台可以依次进行两个订单的分拣工作。In the above structure, since the sorting platform can transfer the goods to the left or to the right, the cargo containers are arranged on both sides of the track, so that when the fixed sorting platform and the mobile sorting platform are sorted, There is a cargo container on the left and right sides of the fixed sorting platform and the mobile sorting platform, so that the same sorting platform can perform the sorting work of two orders in sequence.
优选地,沿着所述移动装置的前进方向,所述移动装置的后端设有水平设置的第一牵引板与垂直设置于所述牵引板上的牵引柱,所述移动装置的前端设有水平设置的第二牵引板,所述第二牵引板上设有供所述牵引柱穿过的牵引孔。Preferably, along the forward direction of the mobile device, a rear end of the mobile device is provided with a first traction plate disposed horizontally and a traction column vertically disposed on the traction plate, and a front end of the mobile device is provided a horizontally disposed second traction plate, the second traction plate being provided with a traction hole through which the traction column passes.
上述结构中,多个移动装置可以通过牵引柱与牵引孔的配合连接成一体,从而只需要最前面的移动装置行走驱动即可,节约能源。In the above structure, the plurality of moving devices can be integrally connected by the cooperation of the traction column and the traction hole, so that only the front mobile device can be driven and driven, thereby saving energy.
优选地,所述货物存放结构为若干个平行设置的分拣滑道,所述分拣滑道倾斜设置。Preferably, the cargo storage structure is a plurality of sorting slides arranged in parallel, and the sorting slides are inclined.
优选地,所述播种式自动分拣系统还包括:通讯机构与上位机;所述通讯机构分别与分拣平台、翻转装置通讯连接;所述上位机分别与所述通讯机构与移动装置通讯连接。Preferably, the seeding automatic sorting system further comprises: a communication mechanism and a host computer; the communication mechanism is respectively connected with the sorting platform and the turning device; and the upper computer is respectively connected with the communication device and the mobile device. .
采用上位机对移动装置以及自动分拣货架系统进行统一控制,实现自动化、智能化分拣,大大降低了分拣环节投入的人力成本。The upper computer is used to control the mobile device and the automatic sorting and shelving system to realize automatic and intelligent sorting, which greatly reduces the labor cost of the sorting link.
优选地,所述分拣平台包括至少一个固定分拣平台与至少一个移动分拣平台,所述固定分拣平台固定连接于所述货架本体上;所述移动分拣平台与固定分拣平台结构相同,所述移动分拣平台通过升降机构连接于所述货架本体上,所述升降机构带动对应的移动分拣平台在货架本体的高度方向上移动;所述通讯机构与所述升降机构通讯连接。Preferably, the sorting platform comprises at least one fixed sorting platform and at least one mobile sorting platform, the fixed sorting platform is fixedly connected to the shelf body; the mobile sorting platform and the fixed sorting platform structure Similarly, the mobile sorting platform is connected to the shelf body by a lifting mechanism, and the lifting mechanism drives the corresponding mobile sorting platform to move in the height direction of the shelf body; the communication mechanism is connected with the lifting mechanism. .
上述结构中,上位机可以通过通讯机构控制升降机构带动移动分拣平台在货架本体的高度方向上移动。In the above structure, the upper computer can control the lifting mechanism to drive the mobile sorting platform to move in the height direction of the shelf body through the communication mechanism.
一种播种方法,应用播种式自动分拣系统,还包括:通讯机构与上位机,所述通讯机构分别与分拣平台、翻转装置通讯连接,所述上位机分别与所述通讯机构与移动装置通讯连接,包括如下步骤:所述上位机发送拣货任务信息给所述移动装置与通讯机构,所述拣货任务信息包括在货架本体上的每个货物的放置位置信息和分拣目的地信息;所述移动装置根据所述上位机规划的路径行进至分拣目的地,其中,所述上位机根据所述分拣目的地信息得到所述移动装置的规划路径;所述通讯机构根据所述放置位置信息将需要分拣的货物在移动装置抵达分拣目的地后,将对应的货物投递出去。A seeding method, applying a seeding automatic sorting system, further comprising: a communication mechanism and a host computer, wherein the communication mechanism is respectively connected with a sorting platform and a turning device, wherein the upper computer and the communication device and the mobile device respectively The communication connection includes the following steps: the upper computer sends the picking task information to the mobile device and the communication mechanism, and the picking task information includes placement location information and sorting destination information of each cargo on the shelf body The mobile device proceeds to the sorting destination according to the path planned by the upper computer, wherein the upper computer obtains a planned path of the mobile device according to the sorting destination information; Placing the location information will require the sorted goods to be delivered after the mobile device arrives at the sorting destination.
上述方法中,通过上位机进行统一管理,通过上位机发送的拣货任务信息采用播种式自动分拣系统进行自动分拣,分拣效率高。In the above method, the unified management is performed by the upper computer, and the picking task information sent by the upper computer is automatically sorted by the seeding automatic sorting system, and the sorting efficiency is high.
优选地,所述移动装置在行进至分拣目的地期间,所述通讯机构根据所述放置位置信息控制所述翻转装置翻转使得对应分拣目的地的货物掉落至所述分拣平台上;所述移动装置在到达分拣目的地时,所述通讯机构根据所述分拣 目的地信息控制所述分拣平台将位于其上的货物进行投送。Preferably, during the traveling to the sorting destination, the communication device controls the turning device to flip according to the placing position information so that the goods corresponding to the sorting destination are dropped onto the sorting platform; When the mobile device arrives at the sorting destination, the communication mechanism controls the sorting platform to deliver the goods located thereon according to the sorting destination information.
优选地,当分拣平台将位于其上的货物进行投送后,所述通讯机构发送分拣完毕信息至所述上位机;所述移动装置与所述通讯机构接收所述上位机发送的控制指令;所述控制指令由所述上位机接收到所述分拣完毕信息后,根据所述分拣完毕信息生成且所述控制指令包括继续分拣指令或停止分拣指令,所述继续分拣指令包括下一个拣货任务信息,所述停止分拣指令包括待命目的地信息;当所述移动装置与所述通讯机构接收所述继续分拣指令后,所述移动装置、所述分拣平台根据所述下一个拣货任务信息继续进行分拣;当所述移动装置与所述通讯机构接收所述停止分拣指令后,所述移动装置、所述分拣平台停止分拣并根据所述待命目的地信息移动到待命目的地。Preferably, after the sorting platform delivers the goods located thereon, the communication mechanism sends the sorting completion information to the upper computer; the mobile device and the communication mechanism receive the control sent by the upper computer After the control instruction is received by the upper computer, the sorting completion information is generated according to the sorting completion information, and the control command includes continuing the sorting instruction or stopping the sorting instruction, and the continuing sorting The instruction includes next picking task information, the stop sorting instruction includes standby destination information; the mobile device, the sorting platform, after the mobile device and the communication mechanism receive the continuous sorting instruction Performing sorting according to the next picking task information; after the mobile device and the communication mechanism receive the stop sorting instruction, the mobile device, the sorting platform stops sorting and according to the The standby destination information is moved to the standby destination.
本发明提供的一种播种式自动分拣系统及其播种方法,能够带来以下有益效果:The seeding automatic sorting system and the seeding method thereof provided by the invention can bring the following beneficial effects:
播种式自动分拣系统通过倾斜设置的货位,位于货位内的货物会沿着货位的倾斜方向向下滑动,当需要将货位内的货物通过分拣平台进行分拣时,翻转装置不再阻挡货物,使得货物自然落入分拣平台上,节约分拣平台将货物从货位内取出的时间,提高分拣效率。采用上位机与通讯机构实现自动化控制,节约分拣环节中的人力成本投入。The sowing type automatic sorting system moves the goods in the cargo space downwards according to the inclined position. When the goods in the cargo space need to be sorted through the sorting platform, the turning device is turned over. The goods are no longer blocked, so that the goods naturally fall into the sorting platform, saving the time for the sorting platform to take the goods out of the goods, and improving the sorting efficiency. The upper computer and the communication mechanism are used to realize automatic control, which saves the labor cost input in the sorting process.
下面将以明确易懂的方式,结合附图说明优选实施方式,对播种式自动分拣系统及其播种方法的上述特性、技术特征、优点及其实现方式予以进一步说明。The above-described characteristics, technical features, advantages and implementations of the seeding automatic sorting system and its seeding method will be further described below in a clear and understandable manner with reference to the accompanying drawings.
图1是自动分拣货架系统的第一种具体实施方式的结构示意图;1 is a schematic structural view of a first embodiment of an automatic sorting racking system;
图2是图1中的翻转装置处的局部放大图;Figure 2 is a partial enlarged view of the turning device of Figure 1;
图3是图1中的翻转装置处于自锁状态下的示意图;Figure 3 is a schematic view of the turning device of Figure 1 in a self-locking state;
图4是图1中的翻转装置处于开锁状态下的示意图;Figure 4 is a schematic view of the turning device of Figure 1 in an unlocked state;
图5是侧翻转装置处于自锁状态下的结构示意图;Figure 5 is a schematic structural view of the side turning device in a self-locking state;
图6是侧翻转装置处于开锁状态下的结构示意图;Figure 6 is a schematic structural view of the side turning device in an unlocked state;
图7是自动分拣货架系统的第二种具体实施方式的结构示意图;7 is a schematic structural view of a second embodiment of an automatic sorting racking system;
图8是自动分拣货架系统的第三种具体实施方式的结构示意图;Figure 8 is a schematic structural view of a third embodiment of the automatic sorting racking system;
图9是自动分拣货架系统的第四种具体实施方式的结构示意图;9 is a schematic structural view of a fourth embodiment of an automatic sorting racking system;
图10是自动分拣货架系统的第五种具体实施方式的结构示意图;Figure 10 is a schematic structural view of a fifth embodiment of the automatic sorting racking system;
图11是自动分拣货架系统的第六种具体实施方式的结构示意图;11 is a schematic structural view of a sixth embodiment of an automatic sorting racking system;
图12是自动分拣货架系统的第七种具体实施方式的结构示意图;12 is a schematic structural view of a seventh embodiment of an automatic sorting racking system;
图13是图12中的旋转板处的结构示意图;Figure 13 is a schematic structural view of the rotating plate of Figure 12;
图14是自动分拣货架系统的第八种具体实施方式的结构示意图;Figure 14 is a schematic structural view of an eighth embodiment of the automatic sorting racking system;
图15是图14中的电动推杆与拨板处的结构示意图;Figure 15 is a schematic view showing the structure of the electric push rod and the dial in Figure 14;
图16是播种式自动分拣系统的第一种具体实施方式的结构示意图;Figure 16 is a schematic structural view of a first embodiment of a seeding automatic sorting system;
图17是播种式自动分拣系统的第二种具体实施方式的结构示意图;Figure 17 is a schematic structural view of a second embodiment of the seeding automatic sorting system;
图18是播种式自动分拣系统的第三种具体实施方式的结构示意图;Figure 18 is a schematic structural view of a third embodiment of the seeding automatic sorting system;
图19是播种式自动分拣系统的第四种具体实施方式的结构示意图;Figure 19 is a schematic structural view of a fourth embodiment of the seeding automatic sorting system;
图20是播种式自动分拣系统的第五种具体实施方式的结构示意图。Figure 20 is a schematic view showing the structure of a fifth embodiment of the seeding type automatic sorting system.
附图标号说明:Description of the reference numerals:
1为货架本体,1a为货位,1b为翻转装置,1 is the shelf body, 1a is the cargo position, 1b is the turning device,
1b-1为主翻板,1b-2为转轴,1b-3为第一拨动销轴,1b-4为第一耳板,1b-5为第一弧形长孔,1b-6为竖直长孔,1b-7为直线段,1b-8为弧形段,1b-9为推动电机,1b-1 is the main flap, 1b-2 is the rotating shaft, 1b-3 is the first toggle pin, 1b-4 is the first ear plate, 1b-5 is the first curved long hole, and 1b-6 is the vertical Straight long hole, 1b-7 is a straight line segment, 1b-8 is an arc segment, and 1b-9 is a push motor.
1c为挡板,1d-转辊,2为固定分拣平台,1c is a baffle, 1d-roller, 2 is a fixed sorting platform,
2a为平台板,2b为支撑板,2c为端板,2d为拨块,2e为侧翻板,2f为侧翻转装置,2f-1为第二耳板,2f-2为卡板,2f-3为第二拨动销轴,2f-4为第二弧形 长孔,2f-5为水平长孔,2g为输送装置,2h-防撞支架,2a is the platform board, 2b is the support board, 2c is the end plate, 2d is the dial block, 2e is the side flap, 2f is the side turning device, 2f-1 is the second ear plate, 2f-2 is the card board, 2f- 3 is the second toggle pin shaft, 2f-4 is the second curved long hole, 2f-5 is the horizontal long hole, 2g is the conveying device, 2h-anti-collision bracket,
3为升降机构,3a为升降架,3b为驱动电机,3c为从动轮,3d为同步轴,3e为固定板,3f为第一同步轮,3g为同步带,3h为导轨,3i为第一导轨,3j为升降电机,3k为第二导轨,3l为齿条,3m为升降齿轮,3 is the lifting mechanism, 3a is the lifting frame, 3b is the driving motor, 3c is the driven wheel, 3d is the synchronous shaft, 3e is the fixed plate, 3f is the first synchronous wheel, 3g is the synchronous belt, 3h is the guide rail, 3i is the first The guide rail, 3j is the lifting motor, 3k is the second rail, 3l is the rack, and 3m is the lifting gear.
4为旋转平台,5为移动装置,5a为第一牵引板,5b为牵引柱,6为轨道,7为第一方向滑台,8为电动推杆,9为旋转板,10为货物,11为移动分拣平台,12为坦克链,13为通讯机构,14为旋转驱动电机,14a-第二旋转齿轮,15为拨板,16-货物存放结构,16a-平面坑道,16b-分拣货品框,16c-支撑架,16d-分拣通道,16e-分拣滑道,17-上位机,18-补货架,19-潜入式AGV。4 is a rotating platform, 5 is a mobile device, 5a is a first traction plate, 5b is a traction column, 6 is a track, 7 is a first direction sliding table, 8 is an electric push rod, 9 is a rotating plate, 10 is a cargo, 11 For mobile sorting platform, 12 is the tank chain, 13 is the communication mechanism, 14 is the rotary drive motor, 14a - the second rotating gear, 15 is the dial, 16 - cargo storage structure, 16a - plane tunnel, 16b - sorting goods Frame, 16c-support frame, 16d-sorting channel, 16e-sorting slide, 17-top machine, 18-supplement shelf, 19-sneak-in AGV.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对照附图说明本发明的具体实施方式。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,并获得其他的实施方式。In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the specific embodiments of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings in the following description are only some embodiments of the present invention, and those skilled in the art can obtain other drawings according to the drawings without obtaining creative labor, and obtain Other embodiments.
为使图面简洁,各图中的只示意性地表示出了与本发明相关的部分,它们并不代表其作为产品的实际结构。In order to succinctly the drawings, only the parts related to the present invention are schematically shown in the drawings, and they do not represent the actual structure of the product.
【实施例1】[Example 1]
如图1所示,实施例1公开了一种播种式自动分拣系统的具体实施方式,包括:自动分拣货架系统,其包括货架本体1,在竖直面上,货架本体1内设有矩阵排列的若干货位1a,相同的货物10可以存放在同一货位1a内,若干货位1a倾斜设置。在货位1a的高度较低的一侧还设有分拣平台,分拣平台用于将掉落在其上的货物10进行分拣,并将货物10分拣至用于存放货物10的位置处,且货位1a的高度较低的一端对应的货架本体1处设有翻转装置1b,该翻转装置1b能够控制货物10是否从货位1a中滑落至分拣平台上。As shown in FIG. 1, Embodiment 1 discloses a specific embodiment of a seeding automatic sorting system, comprising: an automatic sorting racking system, which comprises a rack body 1 on which a shelf body 1 is disposed. A plurality of cargo spaces 1a arranged in a matrix, the same cargo 10 can be stored in the same cargo space 1a, and several cargo spaces 1a are inclined. A sorting platform is also provided on the lower side of the cargo space 1a, the sorting platform is used to sort the goods 10 dropped thereon, and the goods 10 are sorted to a position for storing the goods 10. And the reversing device 1b is disposed at the shelf body 1 corresponding to the lower end of the cargo space 1a, and the reversing device 1b can control whether the cargo 10 slides from the cargo space 1a onto the sorting platform.
由于货位1a是倾斜设置的,货物10会沿着货位1a的倾斜方向滑动,最后被翻转装置1b挡住。当需要货物10滑落至分拣平台时,货位1a所在位置对应的翻转装置1b不再阻挡货物10,从而使得货物10自然落入分拣平台上,节约分拣平台将货物10从货位1a内取出的时间,进而提高分拣效率。Since the cargo space 1a is slanted, the cargo 10 slides in the oblique direction of the cargo space 1a and is finally blocked by the turning device 1b. When the cargo 10 needs to be slid down to the sorting platform, the turning device 1b corresponding to the position of the cargo space 1a no longer blocks the cargo 10, so that the cargo 10 naturally falls onto the sorting platform, and the sorting platform saves the cargo 10 from the cargo space 1a. The time taken out inside, which in turn improves the sorting efficiency.
本实施例还包括移动装置5与用于存放货物10的货物存放结构16,其中,移动装置5为AGV小车,货架本体1安装于AGV小车上,AGV小车即为自动引导小车。货物存放结构16用于接收被分拣平台分拣后的货物,货位中待分拣的货物10对应处的翻转装置1b翻转后,待分拣的货物10在自身重力的作用下掉落在分拣平台上,分拣平台将待分拣的货物10投递到货物存放结构16中。The embodiment further includes a mobile device 5 and a cargo storage structure 16 for storing the cargo 10, wherein the mobile device 5 is an AGV trolley, the shelf body 1 is mounted on the AGV trolley, and the AGV trolley is an automatic guided trolley. The cargo storage structure 16 is configured to receive the goods sorted by the sorting platform. After the turning device 1b corresponding to the goods 10 to be sorted in the cargo space is turned over, the goods 10 to be sorted are dropped by the gravity of the self. On the sorting platform, the sorting platform delivers the goods 10 to be sorted to the cargo storage structure 16.
在其他具体实施例中,移动装置5也可以是RGV小车,RGV小车为有轨制导小车,其轨道6不局限于双轨,或者移动装置5也可以采用皮带传动装置带动,此处不再赘述。In other embodiments, the mobile device 5 may also be an RGV trolley, the RGV trolley is a rail-guided trolley, and the track 6 is not limited to the dual-track, or the mobile device 5 may also be driven by a belt transmission, which will not be described herein.
【实施例2】[Example 2]
如图1~6与图16所示,实施例1公开了一种播种式自动分拣系统的具体实施方式,包括自动分拣货架系统,其具体包括:货架本体1、一个固定分拣平台2以及一个移动分拣平台11,移动分拣平台11位于固定分拣平台2的下方。As shown in FIG. 1 to FIG. 6 and FIG. 16 , the embodiment 1 discloses a specific embodiment of a seeding automatic sorting system, which comprises an automatic sorting and racking system, which comprises: a shelf body 1 and a fixed sorting platform 2 And a mobile sorting platform 11 located below the fixed sorting platform 2.
具体的,如图1所示,固定分拣平台2固定连接于货架本体1上,移动分拣平台11与固定分拣平台2结构相同,且移动分拣平台11通过升降机构3连接于货架本体1上,升降机构3带动对应的移动分拣平台11在货架本体1的高度方向上移动。Specifically, as shown in FIG. 1 , the fixed sorting platform 2 is fixedly connected to the shelf body 1 , the mobile sorting platform 11 has the same structure as the fixed sorting platform 2 , and the mobile sorting platform 11 is connected to the shelf body by the lifting mechanism 3 . In the upper part, the lifting mechanism 3 drives the corresponding moving sorting platform 11 to move in the height direction of the shelf body 1.
如图1与图2所示,货架本体1上设有多个转辊1d,多个转辊1d将货架本体1上隔出18个货位1a,具体的,在竖直面上,货架本体1内设有矩阵排列的18个货位1a,18个货位1a均倾斜设置,18个货位1a排成6行3列的, 同一高度的相邻货位1a之间设有一挡板1c,挡板1c通过螺栓固定连接于货架本体1上,该挡板1c避免相邻货位1a内的货物10混在一起,每个货位1a的高度较低的一端对应的货架本体1处设有翻转装置1b,即本实施例中,货架本体1上有18个翻转装置1b。As shown in FIG. 1 and FIG. 2, the shelf body 1 is provided with a plurality of rotating rollers 1d, and the plurality of rotating rollers 1d separate 18 shelf positions 1a from the shelf body 1, specifically, on the vertical surface, the shelf body There are 18 cargo spaces 1a arranged in a matrix, 18 cargo spaces 1a are inclined, 18 cargo spaces 1a are arranged in 6 rows and 3 columns, and a baffle 1c is arranged between adjacent cargo spaces 1a of the same height. The baffle 1c is fixedly connected to the shelf body 1 by bolts. The baffle 1c avoids the mixing of the cargo 10 in the adjacent cargo space 1a, and the shelf body 1 corresponding to the lower height end of each cargo space 1a is provided. The inverting device 1b, that is, in the present embodiment, has 18 inverting devices 1b on the shelf body 1.
具体的,如图2~图4所示,翻转装置1b包括:第一直线运动执行元件(图中未标出)与轴接于货架本体1上的主翻板1b-1,即主翻板1b-1通过转轴1b-2转动连接在货架本体1上。第一直线运动执行元件设置在货架本体1上,第一直线运动执行元件的推杆的自由端设有第一拨动销轴1b-3,第一拨动销轴1b-3的轴线垂直于第一直线运动执行元件的推杆的轴线方向,第一拨动销轴1b-3在第一直线运动执行元件的带动下在货架本体1的高度方向上往复运动。本实施例的第一直线运动执行元件为气缸、液压缸或者电动缸。Specifically, as shown in FIG. 2 to FIG. 4, the inverting device 1b includes: a first linear motion actuator (not shown) and a main flap 1b-1 pivotally connected to the shelf body 1, that is, the main flip The plate 1b-1 is rotatably coupled to the shelf body 1 via a rotating shaft 1b-2. The first linear motion actuator is disposed on the shelf body 1, and the free end of the push rod of the first linear motion actuator is provided with a first toggle pin 1b-3, the axis of the first toggle pin 1b-3 The first toggle pin 1b-3 reciprocates in the height direction of the shelf body 1 under the driving of the first linear motion actuator perpendicular to the axial direction of the push rod of the first linear motion actuator. The first linear motion actuator of this embodiment is a cylinder, a hydraulic cylinder or an electric cylinder.
在垂直于货物10的运动方向上,主翻板1b-1的两侧均设置一块第一耳板1b-4,第一耳板1b-4设置在主翻板1b-1远离货位1a的端面上,第一耳板1b-4垂直于主翻板1b-1设置,且第一耳板1b-4上设有第一弧形长孔1b-5,第一弧形长孔1b-5朝向远离货架本体1的方向凸出,第一弧形长孔1b-5包括弧形段1b-8,即弧形段1b-8朝向远离货架本体1的方向凸出。货架本体1对应第一弧形长孔1b-5处设有竖直长孔1b-6,竖直长孔1b-6的长轴方向平行于货架本体1的高度方向设置,第一拨动销轴1b-3依次穿过第一弧形长孔1b-5与竖直长孔1b-6。In a direction perpendicular to the movement of the cargo 10, a first ear plate 1b-4 is disposed on both sides of the main flap 1b-1, and the first ear plate 1b-4 is disposed on the main flap 1b-1 away from the cargo space 1a. On the end surface, the first ear plate 1b-4 is disposed perpendicular to the main flap 1b-1, and the first ear plate 1b-4 is provided with a first curved long hole 1b-5, and the first curved long hole 1b-5 The first arcuate elongated hole 1b-5 includes an arcuate segment 1b-8, that is, the curved segment 1b-8 protrudes away from the shelf body 1 in a direction away from the shelf body 1. The shelf body 1 is provided with a vertical long hole 1b-6 corresponding to the first curved long hole 1b-5, and the long axis direction of the vertical long hole 1b-6 is parallel to the height direction of the shelf body 1, the first toggle pin The shaft 1b-3 sequentially passes through the first curved elongated hole 1b-5 and the vertically elongated hole 1b-6.
如图3所示,当翻转装置1b处于自锁状态时,货物10被主翻板1b-1阻挡并位于对应的货位1a内。As shown in Fig. 3, when the turning device 1b is in the self-locking state, the cargo 10 is blocked by the main flap 1b-1 and is located in the corresponding cargo position 1a.
为了保证主翻板1b-1在此时不会下翻,从而导致货物10从货位1a中掉落,满足以下公式:α>arccotμ
s。
In order to ensure that the main flap 1b-1 does not fall down at this time, causing the cargo 10 to fall from the cargo space 1a, the following formula is satisfied: α>arccotμ s .
其中,α为作用于第一拨动销轴1b-3的摩擦力F与货物10作用于所述第一拨动销轴1b-3的推力N之间的夹角的补角,arccot表示反余切函数;Where α is the complementary angle between the frictional force F acting on the first toggle pin 1b-3 and the thrust N acting on the first toggle pin 1b-3 of the cargo 10, and arccot indicates the opposite Cotangent function
μ
s为货物10作用于所述第一拨动销轴1b-3时的静摩擦系数。
μ s is the coefficient of static friction when the cargo 10 acts on the first toggle pin 1b-3.
如图3所示,第一弧形长孔1b-5还包括直线段1b-7,该直线段1b-7与第一弧形长孔1b-5的弧形段1b-8共同构成第一弧形长孔1b-5且直线段1b-7位于弧形段1b-8的远离货架本体1的一端,且第一弧形长孔1b-5的直线段1b-7与竖直长孔1b-6平行或者直线段1b-7与竖直长孔1b-6的夹角小于(90°-arccotμ
s)。
As shown in FIG. 3, the first curved elongated hole 1b-5 further includes a straight segment 1b-7, which together with the curved segment 1b-8 of the first curved elongated hole 1b-5 constitutes the first The arcuate long hole 1b-5 and the straight line segment 1b-7 are located at one end of the curved segment 1b-8 away from the shelf body 1, and the straight segment 1b-7 of the first curved elongated hole 1b-5 and the vertical elongated hole 1b -6 straight segments parallel or angle of 1b-7 and 1b-6 vertically long hole is smaller than (90 ° -arccotμ s).
如图4所示,当翻转装置1b处于开锁状态时,货物10在其自身重力作用下滑移出货位1a掉落于对应的分拣平台上。As shown in FIG. 4, when the turning device 1b is in the unlocked state, the cargo 10 is dropped on the corresponding sorting platform by its own gravity-moving down position 1a.
当需要将主翻板1b-1向下翻转时,使得第一直线运动执行元件带动第一拨动销轴1b-3向下移动,从而带动主翻板1b-1向下翻动。When the main flap 1b-1 needs to be turned down, the first linear motion actuator drives the first toggle pin 1b-3 to move downward, thereby causing the main flap 1b-1 to flip downward.
如图1所示,固定分拣平台2包括:两块支撑板2b、设置在两块支撑板2b上的平台板2a、拨块2d与无杆气缸(图中未标出),该平台板2a倾斜设置且平台板2a远离货架本体1的一端的高度低于平台板2a靠近货架本体1的一端,且支撑板2b远离货架本体1的一端朝上延伸形成抵设部,两块支撑板2b的抵设部上共同设有一块端板2c,当货物10跌落到平台板2a上后会沿着平台板2a的倾斜方向向下滑直至被端板2c挡住。As shown in FIG. 1, the fixed sorting platform 2 comprises: two support plates 2b, a platform plate 2a disposed on the two support plates 2b, a dial block 2d and a rodless cylinder (not shown), the platform plate 2a is inclined and the height of the platform plate 2a away from the end of the shelf body 1 is lower than the end of the platform plate 2a near the shelf body 1, and the support plate 2b extends away from the end of the shelf body 1 to form an abutting portion, and the two supporting plates 2b The end portion 2c is provided together with the end plate 2c. When the cargo 10 is dropped onto the platform plate 2a, it will slide down in the oblique direction of the platform plate 2a until it is blocked by the end plate 2c.
平台板2a上设有滑动孔,该滑动孔为长孔,该滑动孔的长轴方向垂直于货物10在货位1a内的运动方向。无杆气缸固定连接于平台板2a的下端面上,拨块2d通过连接板连接于无杆气缸的滑块上,拨块2d位于平台板2a的上侧,且连接板穿过该滑动孔,拨块2d在无杆气缸的带动下在滑动孔的长轴方向上运动。本实施例中,拨块2d为长方体,且拨块2d靠近货架本体1的一端设有两个斜面,两个斜面使得拨块2d靠近货架本体1的一端构成一个尖锐部,该斜面可以对货物10起到导向作用,使得货物10能够顺利滑落到端板2c处。在其他具体实施例中,拨块2d的截面形状也可以为其他形状,比如椭圆形、圆形、三角形等等,当拨块2d的截面形状为三角形时,拨块2d的尖锐部分需要对着货架本体1设置, 此处不再赘述。The platform plate 2a is provided with a sliding hole which is a long hole whose longitudinal direction is perpendicular to the moving direction of the cargo 10 in the cargo space 1a. The rodless cylinder is fixedly connected to the lower end surface of the platform plate 2a, and the dial 2d is connected to the slider of the rodless cylinder through the connecting plate, and the dial 2d is located on the upper side of the platform plate 2a, and the connecting plate passes through the sliding hole. The dial 2d is moved in the longitudinal direction of the sliding hole by the rodless cylinder. In this embodiment, the dial block 2d is a rectangular parallelepiped, and the one end of the dial block 2d adjacent to the shelf body 1 is provided with two inclined surfaces, and the two inclined surfaces make the dial block 2d close to the end of the shelf body 1 to form a sharp portion, and the inclined surface can be used for the cargo. 10 acts as a guide so that the cargo 10 can smoothly slide down to the end plate 2c. In other embodiments, the cross-sectional shape of the dial 2d may also be other shapes, such as an ellipse, a circle, a triangle, etc., when the cross-sectional shape of the dial 2d is a triangle, the sharp portion of the dial 2d needs to face The shelf body 1 is set and will not be described here.
如图1、图5~图6所示,沿着货物10在货位1a内的运动方向,平台板2a的两侧各设有一个侧翻转装置2f,侧翻转装置2f包括:侧翻板2e、设置在支撑板2b上的卡板2f-2以及第二直线运动执行元件,卡板2f-2卡设或者固定设置在支撑板2b上,侧翻板2e的两端设有第二耳板2f-1,第二耳板2f-1设置在侧翻板2e远离平台板2a的端面上,第二耳板2f-1上设有第二弧形长孔2f-4,第二弧形长孔2f-4的长轴为弧形,第二弧形长孔2f-4朝向靠近平台板2a的方向凸出,第二耳板2f-1轴接于卡板2f-2上,卡板2f-2对应第二弧形长孔2f-4的位置处设有水平长孔2f-5,该水平长孔2f-5的长轴方向平行于水平面设置,第二直线运动执行元件连接于卡板2f-2,且第二直线运动执行元件的推杆的自由端设有第二拨动销轴2f-3,第二拨动销轴2f-3的轴线垂直于第二直线运动执行元件的推杆的轴线,第二拨动销轴2f-3依次穿过第二弧形长孔2f-4和水平长孔2f-5,第二拨动销轴2f-3在第二直线运动执行元件的带动下沿着水平长孔2f-5的长轴方向上往复运动。本实施例中,第二直线运动执行元件为气缸,也可以是液压缸或者电动缸,此处不再赘述。As shown in FIG. 1 , FIG. 5 to FIG. 6 , along the moving direction of the cargo 10 in the cargo space 1 a , a side turning device 2 f is provided on each side of the platform plate 2 a , and the side turning device 2 f includes: a side flap 2 e a card board 2f-2 disposed on the support plate 2b and a second linear motion actuator. The card board 2f-2 is affixed or fixedly disposed on the support board 2b, and the second side board is disposed at two ends of the side flap board 2e. 2f-1, the second ear plate 2f-1 is disposed on the end surface of the side flap 2e away from the platform plate 2a, and the second ear plate 2f-1 is provided with a second curved long hole 2f-4, the second curved length The long axis of the hole 2f-4 is curved, the second curved long hole 2f-4 protrudes toward the platform plate 2a, and the second ear plate 2f-1 is axially connected to the card 2f-2, and the card 2f -2 corresponding to the position of the second curved long hole 2f-4 is provided with a horizontal long hole 2f-5, the long axis direction of the horizontal long hole 2f-5 is parallel to the horizontal plane, and the second linear motion actuator is connected to the card board 2f-2, and the free end of the push rod of the second linear motion actuator is provided with a second toggle pin 2f-3, the axis of the second toggle pin 2f-3 being perpendicular to the push of the second linear motion actuator The axis of the rod, the second toggle pin 2f-3 Passing through the second curved long hole 2f-4 and the horizontal long hole 2f-5, the second toggle pin 2f-3 is driven by the second linear motion actuator along the long axis direction of the horizontal long hole 2f-5 Reciprocating motion. In this embodiment, the second linear motion actuator is a cylinder, and may also be a hydraulic cylinder or an electric cylinder, which will not be described herein.
在其他具体实施例中,该第二弧形长孔2f-4也可以由弧形段1b-8与直线段1b-7组成,其中,第二弧形长孔2f-4的弧形段1b-8设置在第二弧形长孔2f-4的直线段1b-7远离平台板2a的一端,且第二弧形长孔2f-4的直线段1b-7与水平长孔2f-5平行或者直线段1b-7与水平长孔2f-5的夹角小于(90°-arccotμ
y),μ
y为货物10作用于第二拨动销轴2f-3时的静摩擦系数。
In other specific embodiments, the second curved elongated hole 2f-4 may also be composed of the curved segment 1b-8 and the straight segment 1b-7, wherein the curved segment 1b of the second curved elongated hole 2f-4 -8 is disposed at one end of the straight section 1b-7 of the second curved elongated hole 2f-4 away from the platform plate 2a, and the straight section 1b-7 of the second curved elongated hole 2f-4 is parallel to the horizontal long hole 2f-5 Or the angle between the straight line segment 1b-7 and the horizontal long hole 2f-5 is less than (90°-arccotμ y ), and μ y is the static friction coefficient when the cargo 10 acts on the second toggle pin 2f-3.
如图1所示,升降机构3包括:设置在货架本体1上的两个升降架3a、设置在升降架3a的下端的第一同步轮3f与设置在升降架3a的上端的第二同步轮与驱动电机3b。其中,每个升降架3a上均设有一个第一同步轮3f与一个第二同步轮,每个升降机构3一共有两个第一同步轮3f与两个第二同步轮,位于同一个升降架3a中的第一同步轮3f与第二同步轮通过同步带3g传动连接,同步 带3g与移动分拣平台11的支撑板2b固定连接。As shown in Fig. 1, the lifting mechanism 3 includes: two lifting frames 3a provided on the shelf body 1, a first synchronous wheel 3f disposed at a lower end of the lifting frame 3a, and a second synchronous wheel disposed at an upper end of the lifting frame 3a. With the drive motor 3b. Each of the lifting frames 3a is provided with a first synchronous wheel 3f and a second synchronous wheel. Each lifting mechanism 3 has two first synchronous wheels 3f and two second synchronous wheels, which are located in the same lifting. The first synchronizing wheel 3f and the second synchronizing wheel of the frame 3a are drivingly connected via a timing belt 3g, and the timing belt 3g is fixedly coupled to the support plate 2b of the moving sorting platform 11.
如图1所示,升降架3a沿着货架本体1的高度方向延伸,在垂直于货物10在货位1a内的运动方向,两个升降架3a设置于货架本体1的两端,且两个升降架3a的相对面上各设有一导轨3h,导轨3h沿着货架本体1的高度方向延伸,移动分拣平台11上设有两块滑动块,滑动块固定设置在对应侧的支撑板2b上,具体的,左侧的滑动块与左侧的支撑板2b固定连接,右侧的滑动块与右侧的支撑板2b固定连接,滑动块滑动连接于对应侧的导轨3h内。As shown in FIG. 1, the lifting frame 3a extends along the height direction of the shelf body 1, and two lifting frames 3a are disposed at both ends of the shelf body 1 in a direction perpendicular to the direction of movement of the cargo 10 in the cargo space 1a, and two Each of the opposite sides of the lifting frame 3a is provided with a guiding rail 3h. The guiding rail 3h extends along the height direction of the shelf body 1. The moving sorting platform 11 is provided with two sliding blocks, and the sliding block is fixedly disposed on the supporting plate 2b on the corresponding side. Specifically, the sliding block on the left side is fixedly connected to the support plate 2b on the left side, and the sliding block on the right side is fixedly connected to the support plate 2b on the right side, and the sliding block is slidably connected to the guide rail 3h on the corresponding side.
升降机构3还包括:相互啮合的驱动轮与从动轮3c、同步轴3d,驱动轮固定设置在驱动电机3b的动力输出轴上,从动轮3c固定连接于同步轴3d上,同步轴3d的两端分别与对应侧的第一同步轮3f的固定连接,当驱动电机3b的动力输出轴转动时,驱动轮带动从动轮3c转动,从动轮3c带动同步轴3d转动,同步轴3d再带动两个第一同步轮3f转动,从而实现移动分拣平台11在货架本体1的高度方向上的调整。The lifting mechanism 3 further includes: a driving wheel and a driven wheel 3c that are meshed with each other, and a synchronous shaft 3d. The driving wheel is fixedly disposed on the power output shaft of the driving motor 3b, and the driven wheel 3c is fixedly coupled to the synchronous shaft 3d, and the two of the synchronous shaft 3d The end is respectively fixedly connected with the first synchronous wheel 3f on the corresponding side. When the power output shaft of the driving motor 3b rotates, the driving wheel drives the driven wheel 3c to rotate, the driven wheel 3c drives the synchronous shaft 3d to rotate, and the synchronous shaft 3d drives the two. The first synchronizing wheel 3f is rotated, thereby realizing the adjustment of the moving sorting platform 11 in the height direction of the shelf body 1.
当本实施例进行分拣时,第一个订单的货物10依次掉入固定分拣平台2的平台板2a上,平台板2a的对应侧的侧翻板2e向下翻,拨块2d将货物10推向向下翻的侧翻板2e的一侧,最后货物10从固定分拣平台2被分拣到用于储存货物10的位置处。第二个订单的货物10也依次掉入移动分拣平台11的平台板2a上,平台板2a的对应侧的侧翻板2e向下翻,拨块2d将货物10推向向下翻的侧翻板2e的一侧,最后货物10从固定分拣平台2被分拣到用于储存货物10的位置处。移动分拣平台11的工作过程与原理与固定分拣平台2相同。从上述描述可知,本实施例的播种式自动分拣系统能同时进行多个订单的分拣工作,大大提高了分拣效率。When sorting is performed in this embodiment, the goods 10 of the first order are successively dropped onto the platform plate 2a of the fixed sorting platform 2, and the side flap 2e of the corresponding side of the platform plate 2a is turned downward, and the block 2d will be the goods. 10 is pushed to one side of the downwardly turned side flap 2e, and finally the cargo 10 is sorted from the fixed sorting platform 2 to a position for storing the cargo 10. The goods 10 of the second order are also dropped onto the platform plate 2a of the moving sorting platform 11, the side flaps 2e of the corresponding side of the platform plate 2a are turned downward, and the dial 2d pushes the goods 10 to the side that is turned downward. On one side of the flap 2e, the last cargo 10 is sorted from the fixed sorting platform 2 to a position for storing the cargo 10. The working process and principle of the mobile sorting platform 11 are the same as those of the fixed sorting platform 2. As can be seen from the above description, the seeding automatic sorting system of the present embodiment can perform the sorting work of a plurality of orders at the same time, thereby greatly improving the sorting efficiency.
在其他具体实施例中,固定分拣平台2与移动分拣平台11的数量不局限于本示例,也可以都设有多个,保证每个移动分拣平台11都有一个对应的升降机构3用于调整其在货架本体1的高度方向上的位置即可;货位1a的数量 不局限于本示例,也可以是其他数量,此处不再赘述。In other specific embodiments, the number of the fixed sorting platform 2 and the mobile sorting platform 11 is not limited to this example, and may be provided in plurality, so that each mobile sorting platform 11 has a corresponding lifting mechanism 3 It is only necessary to adjust the position in the height direction of the shelf body 1; the number of the cargo spaces 1a is not limited to this example, and may be other numbers, which will not be described herein.
为了提高货架本体1的外观美感,在同一高度上的相邻货位1a之间的货架本体1上设有布线槽,该布线槽沿着货物10的运动方向延伸,对应位置处的第一直线运动执行元件的线路与第二直线运动执行元件的线路位于该布线槽内,布线槽的开口朝向,且挡板1c位于该布线槽的上方。当然了,也可以是同一高度上的相邻货位1a之间的货架本体1内开设布线孔,该布线孔沿着货物10的运动方向延伸贯穿货架本体1,对应位置处的第一直线运动执行元件的线路与第二直线运动执行元件的线路位于该布线槽内。In order to improve the aesthetic appearance of the shelf body 1, a wiring groove is provided on the shelf body 1 between adjacent cargo spaces 1a at the same height, and the wiring groove extends along the moving direction of the cargo 10, and the first straight position at the corresponding position The line of the line motion actuator and the line of the second linear motion actuator are located in the wiring groove, the opening of the wiring groove faces, and the shutter 1c is positioned above the wiring groove. Of course, it is also possible to open a wiring hole in the shelf body 1 between adjacent cargo spaces 1a on the same height, and the wiring hole extends through the shelf body 1 along the moving direction of the cargo 10, and the first straight line at the corresponding position The line of the motion actuator and the line of the second linear motion actuator are located in the wiring groove.
本实施例还包括移动装置5与货物存放结构16,其中,货架本体1安装于移动装置5上,使得移动分拣平台11位于固定分拣平台2与移动装置5之间,本实施例中,自移动小车为AGV小车,AGV小车即为自动引导小车。The embodiment further includes a mobile device 5 and a cargo storage structure 16, wherein the shelf body 1 is mounted on the mobile device 5 such that the mobile sorting platform 11 is located between the fixed sorting platform 2 and the mobile device 5, in this embodiment, The self-moving trolley is an AGV trolley, and the AGV trolley is an automatic guided trolley.
如图16所示,本实施例中,货物存放结构16为2个平面坑道16a,该平面坑道16a为地面朝向下凹陷的凹槽,被分拣后的货物10被分拣平台分拨到对应的平面坑道16a内,平面坑道16a的数量不局限于本示例,可以是1个、3个甚至更多个,根据实际情况设置,不做限制。As shown in FIG. 16, in the present embodiment, the cargo storage structure 16 is two plane tunnels 16a, and the plane tunnel 16a is a groove that is recessed toward the ground, and the sorted goods 10 are distributed to the corresponding by the sorting platform. In the plane tunnel 16a, the number of the plane tunnels 16a is not limited to this example, and may be one, three or even more, and is set according to actual conditions without limitation.
在其他具体实施例中,如图18所示,货物存放结构16也可为多个货物容器,每个货物容器包括支撑架16c以及设置在支撑架16c上的2个分拣货品框16b,分拣货品框16b的开口朝上设置。2个分拣货品框16b沿着竖直方向固定在支撑架16c上。分拣平台可以将不同订单的货物10分拣到不同高度上的分拣货品柜内,避免货物10混乱导致货物10分拣效率降低。In other embodiments, as shown in FIG. 18, the cargo storage structure 16 can also be a plurality of cargo containers, each of which includes a support frame 16c and two sorting goods boxes 16b disposed on the support frame 16c. The opening of the picking box 16b is set upward. The two sorting goods frames 16b are fixed to the support frame 16c in the vertical direction. The sorting platform can sort the goods 10 of different orders into the sorting goods cabinets at different heights, so as to avoid the chaos of the goods 10 and the efficiency of sorting the goods 10 is reduced.
多个货物容器排列成两行,两行货物容器之间形成一供货架本体1通过的分拣通道16d,当货架本体1进行分拣时,货架本体1移动到分拣通道16d的合适位置,并采用固定分拣平台2与移动分拣平台11将分拣后的货物10依次分拣到目标的货物容器内即可。The plurality of cargo containers are arranged in two rows, and a sorting passage 16d through which the supply rack body 1 passes is formed between the two rows of cargo containers. When the rack body 1 is sorted, the rack body 1 moves to a proper position of the sorting passage 16d. The fixed sorting platform 2 and the mobile sorting platform 11 are used to sequentially sort the sorted goods 10 into the target cargo container.
为了实现货架本体1在移动装置5上的角度转动,货架本体1设置在旋转 平台4上,升降架3a也固定设置在旋转平台4上,旋转平台4通过旋转机构设置在移动装置5上。该旋转机构为旋转电机,旋转电机设置在移动装置5上,旋转电机的动力输出轴的自由端固定连接在旋转平台4远离货架本体1的端面上,带动旋转平台4相对于移动装置5旋转。In order to achieve angular rotation of the shelf body 1 on the moving device 5, the shelf body 1 is disposed on the rotating platform 4, and the lifting frame 3a is also fixedly disposed on the rotating platform 4, and the rotating platform 4 is disposed on the moving device 5 by a rotating mechanism. The rotating mechanism is a rotating electric machine. The rotating electric machine is disposed on the moving device 5. The free end of the power output shaft of the rotating electric machine is fixedly connected to the end surface of the rotating platform 4 away from the shelf body 1 to drive the rotating platform 4 to rotate relative to the moving device 5.
为了使得同步轴3d在转动过程中更加稳定,如图1所示,升降机构3还包括两块固定板3e,该固定板3e垂直固定设置于旋转平台4上,且每块固定板3e均通过轴承与同步轴3d转动连接,具体的,同步轴3d与轴承的内圈固定连接,固定板3e与轴承的外圈固定连接。In order to make the synchronous shaft 3d more stable during the rotation process, as shown in FIG. 1, the lifting mechanism 3 further includes two fixing plates 3e which are vertically fixedly disposed on the rotating platform 4, and each fixing plate 3e passes through The bearing is rotatably connected to the synchronous shaft 3d. Specifically, the synchronous shaft 3d is fixedly coupled to the inner ring of the bearing, and the fixed plate 3e is fixedly coupled to the outer ring of the bearing.
本实施例中,为了实现统一自动化分拣,还包括:通讯机构13与上位机17。In this embodiment, in order to implement unified automatic sorting, the communication mechanism 13 and the upper computer 17 are further included.
具体的,通讯机构13分别与分拣平台的无杆气缸、分拣平台处的所有第二直线运动执行元件、翻转装置1b的所有第一直线运动执行元件、升降机构3的驱动电机3b、旋转电机通讯连接,具体的,通讯机构13控制无杆气缸将落在平台板2a上的货物10向左拨或者向右拨,通讯机构13控制第二直线运动执行元件实现侧翻板2e的翻转,通讯机构13控制第一直线运动执行元件实现主翻板1b-1的翻转,通讯机构13控制升降机构3带动移动分拣平台11在货架本体1的高度方向上移动。通讯机构13控制旋转电机实现货架本体1的转动。Specifically, the communication mechanism 13 and the rodless cylinder of the sorting platform, all the second linear motion actuators at the sorting platform, all the first linear motion actuators of the turning device 1b, the driving motor 3b of the lifting mechanism 3, The rotary motor communication connection, specifically, the communication mechanism 13 controls the rodless cylinder to dial the cargo 10 falling on the platform plate 2a to the left or to the right, and the communication mechanism 13 controls the second linear motion actuator to realize the flip of the side flap 2e The communication mechanism 13 controls the first linear motion actuator to reverse the main flap 1b-1, and the communication mechanism 13 controls the lifting mechanism 3 to move the mobile sorting platform 11 in the height direction of the shelf body 1. The communication mechanism 13 controls the rotary electric machine to effect the rotation of the shelf body 1.
上位机17分别与通讯机构13与移动装置5通讯连接,上位机17用于控制通讯机构13的运行与移动装置5的移动。统一控制整个分拣过程,实现分拣过程的自动化。The upper computer 17 is communicably connected to the communication mechanism 13 and the mobile device 5, and the upper computer 17 is used to control the operation of the communication mechanism 13 and the movement of the mobile device 5. Unified control of the entire sorting process to automate the sorting process.
如图19所示,为了实现货架本体1内的货位1a的补货,还可以设置补货架18,该补货架18与上位机17通讯连接,并通过上位机17控制补货架18进行自动补货,具体的,当货架本体1移动到补货架18时,货架本体1的旋转平台4先转动90°,使得货架本体1的货位1a的高度较高的一端对准补货架18的补货端处,当货架本体1补货完毕后,货架本体1再通过旋转平台4带动 旋转90°回到原来位置,使得固定分拣平台2与移动分拣平台11的两侧分别对准两侧的货物容器。As shown in FIG. 19, in order to realize the replenishment of the cargo space 1a in the shelf body 1, a supplementary shelf 18 may be provided, and the complementary shelf 18 is communicably connected with the upper computer 17, and is controlled by the upper computer 17 to automatically supplement the shelf 18. Specifically, when the shelf body 1 is moved to the replenishing shelf 18, the rotating platform 4 of the shelf body 1 is first rotated by 90°, so that the higher height end of the cargo space 1a of the shelf body 1 is aligned with the replenishment of the complementary shelf 18. At the end, when the shelf body 1 is replenished, the shelf body 1 is rotated 90° by the rotating platform 4 to return to the original position, so that the fixed sorting platform 2 and the two sides of the mobile sorting platform 11 are respectively aligned on both sides. Cargo container.
在其他具体实施例中,移动装置5也可以是RGV小车,RGV小车为有轨制导小车,其轨道6不局限于双轨,此时,如图19所示,货物容器分别设置在供RGV小车行进的轨道6的两侧,补货架18位于轨道6的侧边;或者移动装置5也可以采用皮带传动装置带动,此处不再赘述。In other embodiments, the mobile device 5 may also be an RGV trolley, and the RGV trolley is a rail-guided trolley. The track 6 is not limited to the dual-track. At this time, as shown in FIG. 19, the cargo containers are respectively arranged for the RGV trolley to travel. On both sides of the track 6, the supplementary shelf 18 is located on the side of the track 6; or the moving device 5 can also be driven by a belt drive, which will not be described herein.
【实施例3】[Example 3]
如图7所示,实施例3也公开了一种播种式自动分拣系统的具体实施方式,实施例3与实施例2具有基本相同的结构,实施例3与实施例2的不同之处在于,实施例3的固定分拣平台2与移动分拣平台11的结构与实施例2的结构不同,虽然固定分拣平台2与移动分拣平台11的结构仍然相同,但是固定分拣平台2与移动分拣平台11的两侧不再设有侧翻转装置2f。As shown in FIG. 7, Embodiment 3 also discloses a specific embodiment of a seeding automatic sorting system. Embodiment 3 has substantially the same structure as Embodiment 2. The difference between Embodiment 3 and Embodiment 2 is that The structure of the fixed sorting platform 2 and the mobile sorting platform 11 of the embodiment 3 is different from that of the second embodiment. Although the structure of the fixed sorting platform 2 and the mobile sorting platform 11 is still the same, the fixed sorting platform 2 and The side turning device 2f is no longer provided on both sides of the moving sorting platform 11.
如图7所示,实施例3的固定分拣平台2包括两块支撑板2b以及设置于两块支撑板2b上的输送装置2g,本实施例中的输送装置2g为皮带输送装置2g,皮带输送装置2g与外部的通讯机构13连接,通讯机构13用于控制皮带正向或者反向输送以及皮带的输送速度。皮带输送装置2g的皮带倾斜设置,且皮带远离货架本体1的一端的高度低于皮带靠近货架本体1的一端,且支撑板2b远离货架本体1的一端朝上延伸形成抵设部,两块支撑板2b的抵设部上共同设有一块端板2c,当货物10跌落到皮带上后会沿着皮带的倾斜方向向下滑落最后被端板2c挡住。通过皮带的输送方向实现跌落在皮带上的货物10的分拣。As shown in FIG. 7, the fixed sorting platform 2 of the embodiment 3 includes two supporting plates 2b and a conveying device 2g disposed on the two supporting plates 2b. The conveying device 2g in the embodiment is a belt conveying device 2g, a belt The conveying device 2g is connected to an external communication mechanism 13 for controlling the forward or reverse conveyance of the belt and the conveying speed of the belt. The belt of the belt conveying device 2g is inclined, and the height of the belt away from the one end of the shelf body 1 is lower than the end of the belt near the shelf body 1, and the support plate 2b extends away from the end of the shelf body 1 to form an abutting portion, two supports An end plate 2c is commonly provided on the abutting portion of the plate 2b. When the cargo 10 is dropped onto the belt, it will slide down in the oblique direction of the belt and be blocked by the end plate 2c. The sorting of the goods 10 dropped on the belt is achieved by the conveying direction of the belt.
【实施例4】[Embodiment 4]
如图17所示,实施例4公开了另一种播种式自动分拣系统的具体实施方式,实施例4与实施例2具有基本相同的结构,实施例4与实施例2的不同之处在于,实施例4的货物存放结构16为2个货物容器,每个货物容器包括支 撑架16c以及设置在支撑架16c上的1个分拣货品框16b,分拣货品框16b的开口朝上设置。被分拣后的货物10被投放到该分拣货品框16b内。As shown in FIG. 17, Embodiment 4 discloses another embodiment of the seeding automatic sorting system. Embodiment 4 has substantially the same structure as Embodiment 2. The difference between Embodiment 4 and Embodiment 2 is that The cargo storage structure 16 of the embodiment 4 is two cargo containers, each of which includes a support frame 16c and a sorting product frame 16b provided on the support frame 16c, and the opening of the sorted goods frame 16b is disposed upward. The sorted goods 10 are placed in the sorted goods frame 16b.
为了实现自动搬运货物容器,配套设置一辆潜入式AGV19,该潜入式AGV19与上位机17通讯连接,潜入式AGV19小车用于将货物容器的支撑架16c顶起并带走。In order to realize the automatic handling of the cargo container, a submersible AGV 19 is provided, which is communicatively connected with the upper computer 17, and the submersible AGV19 trolley is used for lifting and carrying the support frame 16c of the cargo container.
【实施例5】[Embodiment 5]
如图8与图9所示,实施例5公开了一种播种式自动分拣系统的具体实施方式,在实施例2~3中公开的播种式自动分拣系统的基础上,实施例5的沿着移动装置5的前进方向,移动装置5的后端设有水平设置的第一牵引板5a与垂直设置于牵引板上的牵引柱5b,自移动小车的前端设有水平设置的第二牵引板,第二牵引板上设有供牵引柱5b穿过的牵引孔。多个移动装置5连接在一起时,只需要最前面的移动装置5驱动行走即可。As shown in FIG. 8 and FIG. 9, Embodiment 5 discloses a specific embodiment of a seeding automatic sorting system. Based on the seeding automatic sorting system disclosed in Embodiments 2 to 3, the embodiment 5 is Along the advancing direction of the mobile device 5, the rear end of the mobile device 5 is provided with a horizontally disposed first traction plate 5a and a traction column 5b vertically disposed on the traction plate, and a horizontally disposed second traction is provided from the front end of the mobile trolley The plate has a traction hole through which the traction column 5b passes. When the plurality of mobile devices 5 are connected together, only the frontmost mobile device 5 is required to drive the walk.
同时,如图8所示,为了避免前后的货架本体1相撞,在端板2c上设有防撞支架2h,该防撞支架2h呈L型,其中一条边分别与端板2c和支撑板2b固定连接,另一条边的端部用于抵住后方的货架本体1。Meanwhile, as shown in FIG. 8, in order to prevent the front and rear shelf bodies 1 from colliding, the end plate 2c is provided with an anti-collision bracket 2h which is L-shaped, one of which is respectively associated with the end plate 2c and the support plate 2b is fixedly connected, and the other end is used to abut the rear shelf body 1.
【实施例6】[Embodiment 6]
如图10所示,实施例6公开了一种播种式自动分拣系统的具体实施方式,实施例6的播种式自动分拣系统与实施例2的结构基本相同,不同之处在于,实施例6的移动装置5采用RGV小车,且RGV小车的轨道6设置在空中。As shown in FIG. 10, Embodiment 6 discloses a specific embodiment of a seeding type automatic sorting system. The seeding type automatic sorting system of Embodiment 6 is basically the same as that of Embodiment 2, except that the embodiment is The mobile device 5 of 6 uses an RGV trolley, and the track 6 of the RGV trolley is placed in the air.
【实施例7】[Embodiment 7]
如图14与图15所示,实施例7公开了一种播种式自动分拣系统的具体实施方式,包括自动分拣货架系统,其具体包括:货架本体1,在竖直面上,货架本体1内设有矩阵排列的若干货位1a,相同的货物10可以存放在同一货位1a内,若干货位1a倾斜设置。在货位1a的高度较低的一侧还设有分拣平台,分拣平台用于将掉落在其上的货物10进行分拣,并将货物10分拣至用于存放 货物10的货物容器内,且货位1a的高度较低的一端对应的货架本体1处设有翻转装置1b(图14中的翻转装置1b未画出),该翻转装置1b能够控制货物10是否从货位1a中滑落至分拣平台上。As shown in FIG. 14 and FIG. 15, Embodiment 7 discloses a specific implementation of a seeding automatic sorting system, including an automatic sorting racking system, which specifically includes: a shelf body 1 on a vertical plane, a shelf body 1 is provided with a plurality of cargo spaces 1a arranged in a matrix, and the same cargo 10 can be stored in the same cargo space 1a, and several cargo spaces 1a are inclined. A sorting platform is also provided on the lower side of the cargo space 1a, the sorting platform is used to sort the goods 10 dropped thereon, and the goods 10 are sorted to the goods for storing the goods 10 In the container, and the lower end of the storage space 1a corresponding to the lower end of the shelf body 1 is provided with a turning device 1b (not shown in the turning device 1b in Fig. 14), the turning device 1b can control whether the cargo 10 is from the cargo position 1a The slide down onto the sorting platform.
分拣平台通过升降机构3在货架本体1的高度方向上往复运动,如图11所示,升降机构3包括升降电机3j、第一导轨3i与第二导轨3k,第二导轨3k为两根,第二导轨3k分别设置在货架本体1靠近分拣平台的一侧的两端,第一导轨3i与第二导轨3k均沿货架本体1的高度方向延展,且第一导轨3i上设有沿着货架本体1的高度方向延展的齿条3l,升降电机3j设置在分拣平台上,升降电机3j的动力输出端固定套设有升降齿轮3m,升降齿轮3m与齿条3l啮合,升降电机3j驱动分拣平台沿第一导轨3i的延展方向做往复运动。同时,分拣平台对应第二导轨3k的位置处设有与第二导轨3k匹配的第二滑块,第二滑块位于第二导轨3k内,且能够在升降电机3j的带动下,第二滑块在第二导轨3k3k的延伸方向上做往复运动。The sorting platform reciprocates in the height direction of the shelf body 1 by the lifting mechanism 3. As shown in FIG. 11, the lifting mechanism 3 includes a lifting motor 3j, a first rail 3i and a second rail 3k, and the second rail 3k is two. The second rails 3k are respectively disposed at two ends of the side of the shelf body 1 near the sorting platform, and the first rails 3i and the second rails 3k are both extended along the height direction of the rack body 1, and the first rails 3i are provided along the first rails 3i. The rack 31 is extended in the height direction of the shelf body 1, and the lifting motor 3j is disposed on the sorting platform. The power output end of the lifting motor 3j is fixedly provided with a lifting gear 3m, the lifting gear 3m is meshed with the rack 3l, and the lifting motor 3j is driven. The sorting platform reciprocates along the extending direction of the first guide rail 3i. At the same time, the sorting platform is provided with a second slider matched with the second rail 3k at a position corresponding to the second rail 3k, the second slider is located in the second rail 3k, and can be driven by the lifting motor 3j, and second The slider reciprocates in the extending direction of the second rail 3k3k.
如图14与图15所示,分拣平台包括:第一方向滑台7、电动推杆8、拨板15、水平设置的平台板2a以及设置于平台板2a上的侧翻板2e。As shown in FIG. 14 and FIG. 15, the sorting platform includes a first direction slide table 7, an electric push rod 8, a dial plate 15, a horizontally disposed platform plate 2a, and a side flap 2e disposed on the platform plate 2a.
沿着货物10在货位1a上的滑动方向,平台板2a的两端均通过第二弹簧铰链铰接(图中未画出)有侧翻板2e,使得侧翻板2e在平台板2a上的货物10的推力作用下朝向远离货物10一侧的方向转动,升降电机3j安装在平台板2a上。Along the sliding direction of the cargo 10 on the cargo space 1a, both ends of the platform plate 2a are hinged (not shown) by a second spring hinge with a side flap 2e such that the side flap 2e is on the deck plate 2a. The thrust of the cargo 10 is rotated in a direction away from the side of the cargo 10, and the lift motor 3j is mounted on the deck plate 2a.
第一方向滑台7设置于平台板2a远离地面的端面上,电动推杆8固定设置于第一方向滑台7的滑块上,第一方向滑台7带动电动推杆8在第一方向上往复运动。拨板15设置于电动推杆8的移动部分的自由端,拨板15朝向电动推杆8的移动部分的一侧延伸,拨板15在电动推杆8的带动下在第二方向上往复运动。具体的,第一方向为垂直于货物10在货位1a上的滑动方向,第二方向为货物10在货位1a上的滑动方向。The first direction slide table 7 is disposed on the end surface of the platform plate 2a away from the ground, the electric push rod 8 is fixedly disposed on the slider of the first direction slide table 7, and the first direction slide table 7 drives the electric push rod 8 in the first side. Reciprocate upwards. The dial 15 is disposed at a free end of the moving portion of the electric push rod 8, the dial 15 extends toward one side of the moving portion of the electric push rod 8, and the dial 15 reciprocates in the second direction by the electric push rod 8. . Specifically, the first direction is perpendicular to the sliding direction of the cargo 10 on the cargo space 1a, and the second direction is the sliding direction of the cargo 10 on the cargo space 1a.
如图11所示,翻转装置1b包括:主翻板1b-1、推动件与驱动推动件带动主翻板1b-1翻转的推动电机1b-9,其中,主翻板1b-1设置在货位1a的高度较低的一侧,且主翻板1b-1通过第一弹簧铰链转动设于货架本体1上,第一弹簧铰链为主翻板1b-1提供一个朝向远离分拣平台翻转的力。As shown in FIG. 11, the inverting device 1b includes a main flap 1b-1, a pushing member and a pushing motor 1b-9 for driving the main flap 1b-1 to be turned over, wherein the main flap 1b-1 is disposed in the cargo. The lower side of the height of the position 1a, and the main flap 1b-1 is rotatably disposed on the shelf body 1 by the first spring hinge, and the first spring hinge provides a flap 1b-1 to be turned away from the sorting platform. force.
当推动件致动主翻板1b-1时,主翻板1b-1朝向靠近分拣平台一侧翻转,使得货位1a的货物10在其自身重力作用下滑落至分拣平台上。When the pushing member actuates the main flap 1b-1, the main flap 1b-1 is turned toward the side close to the sorting platform, so that the cargo 10 of the cargo position 1a slides down onto the sorting platform by its own gravity.
当推动件不作用在主翻板1b-1上时,主翻板1b-1在第一弹簧铰链的作用力下阻挡货位1a的货物10滑落。When the pusher does not act on the main flap 1b-1, the main flap 1b-1 blocks the cargo 10 of the cargo position 1a from slipping under the force of the first spring hinge.
具体的,当货架本体1设置成多层且每层货位1a数量相同时,推动件的数量与每层货位1a的数量相等且推动件与推动电机1b-9一一对应设置在分拣平台的下端面上,推动件可以为推杆,当需要将主翻板1b-1朝向分拣平台翻转时,推动电机1b-9推动推动件朝向主翻板1b-1的下端部移动直至推动件将主翻板1b-1的下端部朝向货架本体1的内部推动,从而将主翻板1b-1朝向分拣平台的方向翻转,当需要阻挡货物10从货位1a滑落时,推动电机1b-9收回推动件,从而推动件不再施力于主翻板1b-1的下端部,主翻板1b-1在第一弹簧铰链的作用下复位。Specifically, when the shelf body 1 is disposed in multiple layers and the number of the cargo spaces 1a is the same, the number of the pushing members is equal to the number of the cargo spaces 1a of each layer, and the pushing members are arranged in one-to-one correspondence with the pushing motors 1b-9 in the sorting. On the lower end surface of the platform, the pushing member may be a push rod. When the main flap 1b-1 needs to be turned toward the sorting platform, the pushing motor 1b-9 pushes the pushing member toward the lower end portion of the main flap 1b-1 until it is pushed. The piece pushes the lower end portion of the main flap 1b-1 toward the inside of the shelf body 1, thereby inverting the main flap 1b-1 toward the sorting platform, and pushing the motor 1b when it is necessary to block the cargo 10 from slipping off the cargo position 1a -9 The pusher is retracted so that the pusher is no longer applied to the lower end of the main flap 1b-1, and the main flap 1b-1 is reset by the action of the first spring hinge.
当然了,推动件也可以一一对应设置在货位1a的底部,这样可以适应当货架本体1设置为多层但每层所设货位1a数量不同或者货位1a大小不同时的场景,在这种情况下,推动件为拉线,拉线的两端分别连接推动电机1b-9与主翻板1b-1的下端部,当需要将主翻板1b-1朝向分拣平台翻转时,推动电机1b-9通过拉线对主翻板1b-1的下端部朝向远离分拣平台的方向施力,从而将主翻板1b-1的下端部朝向远离分拣平台的方向拉,使得主翻板1b-1朝向分拣平台方向翻转,若需要主翻板1b-1复位时,推动电机1b-9不再拉扯拉线即可,此处不再赘述。Of course, the pushing members can also be arranged one by one at the bottom of the cargo space 1a, so that it can adapt to the scene when the shelf body 1 is set to multiple layers, but the number of the storage spaces 1a of each floor is different or the size of the cargo space 1a is different. In this case, the pushing member is a pulling wire, and the two ends of the pulling wire are respectively connected to the lower end portions of the pushing motor 1b-9 and the main flap 1b-1, and when the main flap 1b-1 needs to be turned toward the sorting platform, the motor is pushed. 1b-9 applies a force to the lower end portion of the main flap 1b-1 in a direction away from the sorting platform by the pulling wire, thereby pulling the lower end portion of the main flap 1b-1 in a direction away from the sorting platform, so that the main flap 1b -1 is turned toward the sorting platform. If the main flap 1b-1 is required to be reset, the push motor 1b-9 will no longer pull the pull wire, and will not be described here.
货架本体1可设计成开口式,方便从货架本体1远离分拣平台一侧对货架 本体1进行货物10的补充,当有需要时货架本体1不用于进出货物10的侧壁可以设置成闭口形式来防止货物10掉落。货架本体1结构紧凑、节省空间,还能降低货架本体1的生产成本。The shelf body 1 can be designed as an open type to facilitate the replenishment of the cargo body 10 from the shelf body 1 away from the sorting platform side. When necessary, the shelf body 1 can be used to enter and exit the side wall of the cargo 10 to be closed. To prevent the cargo 10 from falling. The shelf body 1 is compact and space-saving, and can also reduce the production cost of the shelf body 1.
为了方便布线和美观,货架本体1一侧可以设有坦克链12布线槽。In order to facilitate wiring and aesthetics, the side of the shelf body 1 may be provided with a tank chain 12 wiring groove.
在实际应用中,第一弹簧铰链还可替换为别的部件,如:扭簧、闭门器等。倾斜设置的货位1a,其倾斜角度可以设置在30°~45°;为了方便货物10滑落,货位1a可以设置成由若干个转辊1d形成的无动力辊道,使货物10滑落时的滑动摩擦变为滚动摩擦,减小货物10滑落时的摩擦力;在能满足货物10滑落时的作用力大于货物10与货位1a之间的摩擦力前提下,也可以将货位1a设置成较光滑的平面。分拣平台为了更好的承接从货位1a滑落下来的货物10,平台板2a也可以设置成若干转辊1d形成的辊道,其转辊1d设置方向与货位1a相同。In practical applications, the first spring hinge can also be replaced with other components, such as torsion springs, door closers and the like. The inclined position 1a can be set at an angle of 30° to 45°; in order to facilitate the slipping of the cargo 10, the cargo position 1a can be set as an unpowered roller formed by a plurality of rollers 1d, so that when the cargo 10 slips down The sliding friction becomes rolling friction, which reduces the frictional force when the cargo 10 slides down; if the force that can satisfy the slippage of the cargo 10 is greater than the friction between the cargo 10 and the cargo space 1a, the cargo position 1a can also be set to A smoother plane. In order to better receive the goods 10 which are slid down from the cargo space 1a, the platform plate 2a may also be provided as a roller table formed by a plurality of rotating rollers 1d, and the rotating roller 1d is disposed in the same direction as the cargo space 1a.
当货架本体1设置为多层时,可以仅需设置一个分拣平台通过升降机构3到达不同层,也可以设置几个分拣平台,每一个分拣平台对应相应的几层,如货架本体1设有12层,设置三个分拣平台,其中一个分拣平台对应货架本体1的1~4层,另外两个分拣平台分别对应5~8层以及9~12层。如此从结构上不必每层货位1a都需对应设置一个分拣平台。When the shelf body 1 is arranged in multiple layers, only one sorting platform needs to be set to reach different layers through the lifting mechanism 3, and several sorting platforms may be provided, and each sorting platform corresponds to corresponding layers, such as the shelf body 1 There are 12 floors and three sorting platforms are set up. One of the sorting platforms corresponds to 1 to 4 layers of the shelf body 1, and the other two sorting platforms correspond to 5 to 8 layers and 9 to 12 layers respectively. Therefore, it is not necessary to set up a sorting platform correspondingly for each layer of the cargo space 1a.
本实施例还包括移动装置5与货物存放结构16,货架本体1安装于移动装置5上,本实施例中,移动装置5为AGV小车,AGV小车即为自动引导小车,在其他具体实施例中,移动装置5也可以是RGV小车,RGV小车为有轨制导小车,其轨道6不局限于双轨,或者采用皮带传动装置带动货架本体1移动,此处不再赘述。The embodiment further includes a mobile device 5 and a cargo storage structure 16. The shelf body 1 is mounted on the mobile device 5. In this embodiment, the mobile device 5 is an AGV trolley, and the AGV trolley is an automatic guided trolley. In other specific embodiments, The mobile device 5 can also be an RGV trolley, and the RGV trolley is a rail-guided trolley. The rail 6 is not limited to the double rail, or the belt transmission device is used to drive the shelf body 1 to move, and details are not described herein.
如图20所示,货物存放结构16为多个平行设置的分拣滑道16e,所有分拣滑道16e之间形成一供货架本体1通过的分拣通道16d,分拣滑道16e相对 于水平面倾斜设置,使得通过分拣平台投放到该分拣滑道16e内的货物10会根据其自身的重力的作用滑移。As shown in FIG. 20, the cargo storage structure 16 is a plurality of sorting slides 16e arranged in parallel, and a sorting passage 16d through which the supply rack body 1 passes is formed between all the sorting slides 16e, and the sorting slide 16e is opposed to The horizontal plane is slanted such that the cargo 10 placed into the sorting chute 16e by the sorting platform will slip according to its own weight.
或者该分拣滑道16e在靠近分拣通道16d的一端倾斜设置,剩余部分水平设置。Alternatively, the sorting chute 16e is inclined at an end close to the sorting passage 16d, and the remaining portion is horizontally disposed.
为了实现自动化分拣,本实施例还包括通讯机构13与上位机17,该通讯机构13分别与翻转装置1b的推动电机1b-9、升降机构3的升降电机3j、分拣平台的第一方向滑台7与电动推杆8通讯连接,上位机17分别与通讯机构13与移动装置5通讯连接。In order to realize automatic sorting, the embodiment further includes a communication mechanism 13 and a host computer 17, and the communication mechanism 13 respectively drives the motor 1b-9 of the turning device 1b, the lifting motor 3j of the lifting mechanism 3, and the first direction of the sorting platform. The slide table 7 is communicatively coupled to the electric push rod 8, and the upper unit 17 is communicatively coupled to the communication unit 13 and the mobile unit 5, respectively.
【实施例8】[Embodiment 8]
如图12与图13所示,实施例8也公开了一种播种式自动分拣系统的具体实施方式,实施例8与实施例7的结构基本相同,实施例8与实施例7的不同之处在于,实施例8的分拣平台具体包括:旋转板9以及驱动旋转板9转动的旋转驱动电机14,旋转驱动电机14设置于旋转板9上,旋转驱动电机14的动力输出轴上固定设有第一旋转齿轮。如图13所示,旋转板9与升降电机3j固定连接,旋转板9在升降电机3j的带动下沿着货架本体1的高度方向调整,且旋转板9对应第一旋转齿轮处固定设有第二旋转齿轮14a,第二旋转齿轮14a与第一旋转齿轮啮合,旋转驱动电机14带动第一旋转齿轮转动,第一旋转齿轮带动第二旋转齿轮14a转动,旋转板9在第二旋转齿轮14a的带动下绕着第二旋转齿轮14a的中心轴转动。As shown in FIG. 12 and FIG. 13, Embodiment 8 also discloses a specific embodiment of a seeding automatic sorting system. Embodiment 8 is basically the same as Embodiment 7, and Embodiment 8 is different from Embodiment 7. The sorting platform of the embodiment 8 specifically includes: a rotary plate 9 and a rotary drive motor 14 that drives the rotation of the rotary plate 9. The rotary drive motor 14 is disposed on the rotary plate 9, and the power output shaft of the rotary drive motor 14 is fixedly disposed. There is a first rotating gear. As shown in FIG. 13, the rotating plate 9 is fixedly coupled to the lifting motor 3j, and the rotating plate 9 is adjusted along the height direction of the shelf body 1 by the lifting motor 3j, and the rotating plate 9 is fixed to the first rotating gear. The second rotating gear 14a, the second rotating gear 14a meshes with the first rotating gear, the rotary driving motor 14 drives the first rotating gear to rotate, the first rotating gear drives the second rotating gear 14a to rotate, and the rotating plate 9 is in the second rotating gear 14a. The rotation is performed about the central axis of the second rotating gear 14a.
旋转驱动电机14与通讯机构13连接,通讯机构13用于控制旋转板9的向左倾斜或者向右倾斜。升降电机3j与通讯机构13连接,通讯机构13用于控制分拣平台在货架本体1的高度方向上的位置。The rotary drive motor 14 is connected to a communication mechanism 13 for controlling the tilting of the rotary plate 9 to the left or to the right. The lifting motor 3j is connected to the communication mechanism 13 for controlling the position of the sorting platform in the height direction of the shelf body 1.
如图12所示,分拣平台还包括侧翻板2e,在沿着货物10在货位1a上的滑动方向,旋转板9的两端均通过第二弹簧铰链铰接有侧翻板2e,使得侧翻板2e在旋转板9上的货物10的推力作用下朝向远离货物10一侧的方向转动,升 降电机3j安装在旋转板9上。在实际应用中,第二弹簧铰链还可替换为别的部件,如:扭簧、闭门器等。As shown in Fig. 12, the sorting platform further includes a side flap 2e, and both ends of the rotary plate 9 are hinged with a side flap 2e by a second spring hinge along the sliding direction of the cargo 10 on the cargo space 1a, so that The side flap 2e is rotated in the direction away from the side of the cargo 10 by the thrust of the cargo 10 on the rotary plate 9, and the lift motor 3j is mounted on the rotary plate 9. In practical applications, the second spring hinge can also be replaced with other components, such as torsion springs, door closers and the like.
为了实现货架本体1相对于移动装置5的旋转,本实施例还包括旋转平台4,货架本体1设置在旋转平台4上,旋转平台4通过旋转机构设置在移动装置5上。旋转机构为旋转电机,旋转电机设置在移动装置5上,旋转电机的动力输出轴的自由端固定连接在旋转平台4远离货架本体1的端面上,带动旋转平台4相对于移动装置5旋转,即带动货架本体1绕着旋转电机的动力输出轴的轴线转动。In order to achieve rotation of the shelf body 1 relative to the mobile device 5, the present embodiment further includes a rotating platform 4 on which the shelf body 1 is disposed, the rotating platform 4 being disposed on the mobile device 5 by a rotating mechanism. The rotating mechanism is a rotating electric machine, and the rotating electric machine is disposed on the moving device 5. The free end of the power output shaft of the rotating electric machine is fixedly connected to the end surface of the rotating platform 4 away from the shelf body 1 to drive the rotating platform 4 to rotate relative to the mobile device 5, that is, The shelf body 1 is driven to rotate about the axis of the power output shaft of the rotating electrical machine.
在实际应用中,旋转板9可设置成若干转辊1d形成的辊道来使货物10与旋转板9之间形成滚动摩擦来减小输送时的摩擦力,转辊1d的转动方向朝向输送方向。In practical applications, the rotating plate 9 may be provided as a roller path formed by a plurality of rotating rollers 1d to form rolling friction between the cargo 10 and the rotating plate 9 to reduce the frictional force during transportation, and the rotating direction of the rotating roller 1d is directed toward the conveying direction. .
【实施例9】[Embodiment 9]
如图11所示,实施例8也公开了一种播种式自动分拣系统的具体实施方式,实施例9与实施例7具有基本相同的结构,不同之处在于,实施例9的分拣平台没有拨板15,仅通过电动推杆8在第一方向滑台7的带动下将货物10分拣至对应的分拣滑道16e内。As shown in FIG. 11, Embodiment 8 also discloses a specific embodiment of a seeding automatic sorting system. Embodiment 9 has substantially the same structure as Embodiment 7, except that the sorting platform of Embodiment 9 Without the dial 15, the cargo 10 is sorted into the corresponding sorting slide 16e by the electric push rod 8 only by the first direction slide 7.
【实施例10】[Embodiment 10]
如图1~图20所示,实施例10公开一种播种方法,应用实施例1~实施例9的播种式自动分拣系统,还包括:通讯机构13与上位机17,通讯机构13分别与分拣平台、翻转装置1b通讯连接,上位机17分别与通讯机构13与移动装置5通讯连接。As shown in FIG. 1 to FIG. 20, Embodiment 10 discloses a seeding method, and the seeding type automatic sorting system of Embodiments 1 to 9 further includes: a communication mechanism 13 and a host computer 17, and the communication mechanism 13 respectively The sorting platform and the inverting device 1b are communicatively connected, and the upper computer 17 is communicably connected to the communication mechanism 13 and the mobile device 5, respectively.
具体步骤如下:Specific steps are as follows:
上位机17发送拣货任务信息给移动装置5与通讯机构13,拣货任务信息包括在货架本体1上的每个货物10的放置位置信息和分拣目的地信息。The host computer 17 transmits the picking task information to the mobile device 5 and the communication mechanism 13, and the picking task information includes the placement position information and the sorting destination information of each of the goods 10 on the shelf body 1.
移动装置5根据上位机17规划的路径行进至分拣目的地,其中,上位机 17根据分拣目的地信息得到移动装置5的规划路径,即移动装置5根据上位机17得到的规划路径进行行驶,移动到货物10需要被投放的分拣目的地。The mobile device 5 travels to the sorting destination according to the route planned by the host computer 17, wherein the host computer 17 obtains the planned route of the mobile device 5 according to the sorting destination information, that is, the mobile device 5 travels according to the planned route obtained by the upper computer 17. , move to the sorting destination where the goods 10 need to be placed.
通讯机构13根据放置位置信息将需要分拣的货物10在移动装置5抵达分拣目的地后,将对应的货物10投递出去。实际过程中,移动装置5在行进至分拣目的地期间,通讯机构13根据放置位置信息控制翻转装置1b翻转使得对应分拣目的地的货物10掉落至分拣平台上,当移动装置5在到达分拣目的地时,通讯机构13根据分拣目的地信息控制分拣平台将位于其上的货物10投送到分拣目的地处的货物存放结构16内,完成一次货物10分拣投放过程。The communication unit 13 delivers the corresponding goods 10 after the mobile device 5 arrives at the sorting destination based on the placement position information. In the actual process, during the travel to the sorting destination, the communication device 13 controls the inverting device 1b to flip according to the placement position information so that the goods 10 corresponding to the sorting destination are dropped onto the sorting platform, when the mobile device 5 is Upon reaching the sorting destination, the communication mechanism 13 controls the sorting platform to deliver the goods 10 located thereon to the goods storage structure 16 at the sorting destination according to the sorting destination information, and complete the sorting and placing process of the goods 10 .
其中,当采用实施例2、实施例6或者实施例5在实施例2的基础上的细化方案的播种式自动分拣系统时,通讯机构13需要控制升降机构3带动移动分拣平台11在货架本体1的高度方向上的移动,控制翻转装置1b是否将货物10挡住,控制无杆气缸带动拨块2d将平台板2a上的货物10从平台板2a需要侧投放出去,例如,当需要货物10从分拣平台的左侧掉落时,则拨块2d将货物10向左推。当需要货物10从分拣平台的右侧掉落时,则拨块2d将货物10向右推。通讯机构13需要控制侧翻板2e是否将货物10挡住,通讯机构13通过旋转电机控制货架本体1的转动。上位机17用于控制通讯机构13运行以及移动装置5的行进路径。Wherein, when the seeding type automatic sorting system of the refinement scheme based on the embodiment 2, the embodiment 6 or the embodiment 5 is used, the communication mechanism 13 needs to control the lifting mechanism 3 to drive the mobile sorting platform 11 at The movement of the shelf body 1 in the height direction controls whether the turning device 1b blocks the cargo 10, and controls the rodless cylinder to drive the dial block 2d to release the cargo 10 on the platform plate 2a from the required side of the platform plate 2a, for example, when goods are required When the 10 is dropped from the left side of the sorting platform, the dial 2d pushes the goods 10 to the left. When the goods 10 are required to fall from the right side of the sorting platform, the dial 2d pushes the goods 10 to the right. The communication mechanism 13 needs to control whether the side flap 2e blocks the cargo 10, and the communication mechanism 13 controls the rotation of the shelf body 1 by the rotary motor. The host computer 17 is used to control the operation of the communication mechanism 13 and the travel path of the mobile device 5.
当采用实施例3或实施例5在实施例3的基础上的细化方案的播种式自动分拣系统时,通讯机构13需要控制升降机构3带动移动分拣平台11在货架本体1的高度方向上的移动,控制翻转装置1b是否将货物10挡住,控制皮带输送装置2g正向或者反向输送以及皮带的输送速度,使得货物10能够正确被投送出去。通讯机构13通过旋转电机控制货架本体1的转动。上位机17用于控制通讯机构13运行以及移动装置5的行进路径。When the seeding type automatic sorting system of the refinement scheme based on the embodiment 3 or the embodiment 5 is used, the communication mechanism 13 needs to control the lifting mechanism 3 to drive the moving sorting platform 11 in the height direction of the shelf body 1. The upper movement controls whether the turning device 1b blocks the cargo 10, controls the forward or reverse conveyance of the belt conveying device 2g, and the conveying speed of the belt so that the cargo 10 can be correctly delivered. The communication mechanism 13 controls the rotation of the shelf body 1 by a rotary electric machine. The host computer 17 is used to control the operation of the communication mechanism 13 and the travel path of the mobile device 5.
当采用实施例4的播种式自动分拣系统时,通讯机构13需要控制升降机构3带动移动分拣平台11在货架本体1的高度方向上的移动,控制翻转装置 1b是否将货物10挡住,控制无杆气缸带动拨块2d将平台板2a上的货物10从平台板2a需要侧投放出去,例如,当需要货物10从分拣平台的左侧掉落时,则拨块2d将货物10向左推。当需要货物10从分拣平台的右侧掉落时,则拨块2d将货物10向右推。通讯机构13需要控制侧翻板2e是否将货物10挡住,通讯机构13通过旋转电机控制货架本体1的转动。上位机17用于控制通讯机构13运行、移动装置5的行进路径以及潜入式AGV19的行进路径。When the seeding automatic sorting system of the embodiment 4 is used, the communication mechanism 13 needs to control the lifting mechanism 3 to drive the movement of the moving sorting platform 11 in the height direction of the shelf body 1, and control whether the turning device 1b blocks the cargo 10, and controls The rodless cylinder drives the dial 2d to release the cargo 10 on the deck 2a from the required side of the deck 2a. For example, when the cargo 10 is required to fall from the left side of the sorting platform, the dial 2d turns the cargo 10 to the left. Push. When the goods 10 are required to fall from the right side of the sorting platform, the dial 2d pushes the goods 10 to the right. The communication mechanism 13 needs to control whether the side flap 2e blocks the cargo 10, and the communication mechanism 13 controls the rotation of the shelf body 1 by the rotary motor. The host computer 17 is used to control the operation of the communication mechanism 13, the travel path of the mobile device 5, and the travel path of the submerged AGV 19.
当采用实施例7的播种式自动分拣系统时,通讯机构13需要控制升降机构3带动分拣平台在货架本体1的高度方向上的移动,控制翻转装置1b是否将货物10挡住,控制第一方向滑台7带动电动推杆8将平台板2a上的货物10从平台板2a需要侧投放出去,例如,当需要货物10从分拣平台的左侧掉落时,则电动推杆8将货物10向左推。当需要货物10从分拣平台的右侧掉落时,则电动推杆8将货物10向右推。电动推杆8带动拨板15将需要的货物10从货位1a内拨出,上位机17用于控制通讯机构13运行以及移动装置5的行进路径。When the seeding automatic sorting system of the embodiment 7 is used, the communication mechanism 13 needs to control the lifting mechanism 3 to drive the movement of the sorting platform in the height direction of the shelf body 1, and control whether the turning device 1b blocks the cargo 10, and controls the first The directional slide 7 drives the electric push rod 8 to release the cargo 10 on the platform plate 2a from the required side of the platform plate 2a. For example, when the cargo 10 is required to fall from the left side of the sorting platform, the electric pusher 8 will carry the goods. 10 push to the left. When the cargo 10 is required to fall from the right side of the sorting platform, the electric pusher 8 pushes the cargo 10 to the right. The electric push rod 8 drives the dial 15 to take out the required goods 10 from the position 1a, and the upper machine 17 is used to control the operation of the communication mechanism 13 and the traveling path of the mobile device 5.
当采用实施例8的播种式自动分拣系统时,通讯机构13需要控制升降机构3带动分拣平台在货架本体1的高度方向上的移动,控制翻转装置1b是否将货物10挡住,控制旋转板9的倾斜方向。当需要货物10从分拣平台的右侧掉落时,则旋转板9的右侧高度下降,将货物10在自身重力作用下滑落,左侧掉落同理。通讯机构13控制旋转电机调节货架本体1在水平面上的角度,上位机17用于控制通讯机构13运行以及移动装置5的行进路径。When the seeding automatic sorting system of the embodiment 8 is used, the communication mechanism 13 needs to control the lifting mechanism 3 to drive the movement of the sorting platform in the height direction of the shelf body 1, and control whether the turning device 1b blocks the cargo 10, and controls the rotating plate. The tilt direction of 9. When the cargo 10 is required to fall from the right side of the sorting platform, the height of the right side of the rotating plate 9 is lowered, and the cargo 10 is slid down by its own gravity, and the left side is dropped. The communication mechanism 13 controls the rotary electric machine to adjust the angle of the shelf body 1 on the horizontal plane, and the upper computer 17 is used to control the operation of the communication mechanism 13 and the travel path of the mobile device 5.
当采用实施例9的播种式自动分拣系统时,通讯机构13需要控制升降机构3带动分拣平台在货架本体1的高度方向上的移动,控制翻转装置1b是否将货物10挡住,控制第一方向滑台7带动电动推杆8将平台板2a上的货物10从平台板2a需要侧投放出去,例如,当需要货物10从分拣平台的左侧掉落时,则电动推杆8将货物10向左推。当需要货物10从分拣平台的右侧掉落时,则 电动推杆8将货物10向右推。上位机17用于控制通讯机构13运行以及移动装置5的行进路径。When the seeding automatic sorting system of the embodiment 9 is used, the communication mechanism 13 needs to control the lifting mechanism 3 to drive the movement of the sorting platform in the height direction of the shelf body 1, and control whether the turning device 1b blocks the cargo 10, and controls the first The directional slide 7 drives the electric push rod 8 to release the cargo 10 on the platform plate 2a from the required side of the platform plate 2a. For example, when the cargo 10 is required to fall from the left side of the sorting platform, the electric pusher 8 will carry the goods. 10 push to the left. When the cargo 10 is required to fall from the right side of the sorting platform, the electric pusher 8 pushes the cargo 10 to the right. The host computer 17 is used to control the operation of the communication mechanism 13 and the travel path of the mobile device 5.
通过本实施例对于一种播种方法的描述可知,播种式自动分拣系统在采用对应的播种方法时能够实现分拣自动化,智能化程度较高。According to the description of a seeding method in the present embodiment, the seeding automatic sorting system can realize sorting automation when the corresponding seeding method is adopted, and the degree of intelligence is high.
【实施例11】[Embodiment 11]
如图1~图20所示,实施例11是实施例10公开的一种播种方法的基础上的细化方案,实施例11的播种方法为在分拣平台将货物10投送完毕后,还包括步骤:As shown in FIG. 1 to FIG. 20, the embodiment 11 is a refinement scheme based on a seeding method disclosed in the tenth embodiment, and the seeding method of the eleventh embodiment is after the delivery of the goods 10 on the sorting platform. Including steps:
当分拣平台将位于其上的货物10进行投送后,通讯机构13发送分拣完毕信息至上位机17,移动装置5与通讯机构13接收上位机17发送的控制指令。控制指令由所述上位机17接收到分拣完毕信息后,根据分拣完毕信息生成且控制指令包括继续分拣指令或停止分拣指令,具体的,继续分拣指令包括下一个拣货任务信息,停止分拣指令包括待命目的地信息。After the sorting platform delivers the goods 10 located thereon, the communication mechanism 13 sends the sorting completion information to the upper computer 17, and the mobile device 5 and the communication mechanism 13 receive the control command sent by the upper computer 17. After receiving the sorting completion information by the upper computer 17, the control command is generated according to the sorting completion information and the control command includes continuing the sorting instruction or stopping the sorting instruction. Specifically, the continuing sorting instruction includes the next picking task information. The stop sorting instruction includes standby destination information.
当移动装置5与通讯机构13接收继续分拣指令后,移动装置5、分拣平台根据拣货任务信息继续进行分拣,即此时移动装置5需要根据下一个拣货任务信息进行下一次的货物10分拣投放。After the mobile device 5 and the communication mechanism 13 receive the continuation of the sorting instruction, the mobile device 5 and the sorting platform continue to sort according to the picking task information, that is, the mobile device 5 needs to perform the next picking task information according to the next time. The goods are sorted and placed.
当移动装置5与通讯机构13接收停止分拣指令后,移动装置5、分拣平台停止分拣并根据待命目的地信息移动到待命目的地,该待命目的地可以是任意位置,比如是原地待命,或者指明其他地点并移动过去。After the mobile device 5 and the communication mechanism 13 receive the stop sorting instruction, the mobile device 5 and the sorting platform stop sorting and move to the standby destination according to the standby destination information, and the standby destination may be any position, such as in situ. Stand by, or point to another location and move past.
应当说明的是,上述实施例均可根据需要自由组合。以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。It should be noted that the above embodiments can be freely combined as needed. The above description is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. It should be considered as the scope of protection of the present invention.
Claims (29)
- 一种播种式自动分拣系统,其特征在于,包括:A seeding automatic sorting system, comprising:自动分拣货架系统,所述自动分拣货架系统包括:货架本体;在竖直面上,所述货架本体内设有矩阵排列的若干货位,若干所述货位倾斜设置;在所述货位的高度较低的一侧还设有分拣平台,且所述货位的高度较低的一端对应的货架本体处设有翻转装置;移动装置,所述货架本体设置在所述移动装置上;An automatic sorting racking system, comprising: a shelf body; on a vertical plane, the shelf body is provided with a plurality of cargo spaces arranged in a matrix, and the plurality of cargo spaces are inclined; a lower level side is further provided with a sorting platform, and a lower height end of the cargo space corresponds to a shelf body provided with a turning device; and a moving device, the shelf body is disposed on the mobile device ;货物存放结构,用于接收被所述分拣平台分拣后的货物;a cargo storage structure for receiving goods sorted by the sorting platform;货位中待分拣的货物对应处的翻转装置翻转后,所述待分拣的货物在自身重力的作用下掉落在所述分拣平台上,所述分拣平台将所述待分拣的货物投递到所述货物存放结构中。After the turning device corresponding to the goods to be sorted in the cargo space is turned over, the goods to be sorted are dropped on the sorting platform by the gravity of the cargo, and the sorting platform will sort the goods to be sorted. The goods are delivered to the cargo storage structure.
- 根据权利要求1所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 1, wherein:所述翻转装置包括:The turning device comprises:第一直线运动执行元件,所述第一直线运动执行元件设置在所述货架本体上,所述第一直线运动执行元件的推杆的自由端设有第一拨动销轴,所述第一拨动销轴在第一直线运动执行元件的带动下在货架本体的高度方向上往复运动;a first linear motion actuator, the first linear motion actuator is disposed on the shelf body, and the free end of the push rod of the first linear motion actuator is provided with a first toggle pin The first toggle pin reciprocates in the height direction of the shelf body under the driving of the first linear motion actuator;轴接于所述货架本体上的主翻板;a main flap pivotally connected to the shelf body;在垂直于货物的运动方向上,所述主翻板的两侧均设置第一耳板,所述第一耳板垂直于所述主翻板,所述第一耳板上设有第一弧形长孔,所述第一弧形长孔包括弧形段;a first ear plate is disposed on both sides of the main flap in a direction perpendicular to the movement direction of the cargo, the first ear plate is perpendicular to the main flap, and the first ear plate is provided with a first arc a long hole, the first curved long hole comprising an arc segment;所述货架本体对应所述第一弧形长孔处设有竖直长孔,所述竖直长孔的长轴方向平行于货架本体的高度方向设置,所述第一拨动销轴依次穿过所述第一弧形长孔与竖直长孔。The shelf body is provided with a vertical long hole corresponding to the first curved long hole, and the long axis direction of the vertical long hole is parallel to the height direction of the shelf body, and the first toggle pin is sequentially worn. Passing the first curved long hole and the vertical long hole.
- 根据权利要求2所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 2, wherein:所述第一弧形长孔朝向远离货架本体的方向凸出。The first curved elongated hole protrudes away from the shelf body.
- 根据权利要求2所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 2, wherein:当所述翻转装置处于自锁状态时,满足以下公式:When the turning device is in a self-locking state, the following formula is satisfied:α>arccotμ s; α>arccotμ s ;其中,α为作用于所述第一拨动销轴的摩擦力F与货物作用于所述第一拨动销轴的推力N之间的夹角的补角,arccot表示反余切函数;Where α is the complementary angle between the frictional force F acting on the first toggle pin and the thrust N acting on the first toggle pin, and arccot represents an inverse cotangent function;μ s为货物作用于所述第一拨动销轴时的静摩擦系数。 μ s is the coefficient of static friction when the cargo acts on the first toggle pin.
- 根据权利要求4所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 4, wherein:所述第一弧形长孔还包括直线段,所述直线段与所述弧形段共同构成所述第一弧形长孔且所述直线段位于弧形段的远离货架本体的一端,且所述第一弧形长孔的直线段与所述竖直长孔平行或者所述第一弧形长孔的直线段与所述竖直长孔的夹角小于(90°-arccotμ s)。 The first curved elongated hole further includes a straight line segment, the straight line segment and the curved segment together constitute the first curved long hole and the straight line segment is located at an end of the curved segment away from the shelf body, and angle of straight line segments of the first arc-shaped elongated hole and the elongated hole parallel to the vertical or arc-shaped elongated hole of said first straight segment and the vertically long hole is smaller than (90 ° -arccotμ s).
- 根据权利要求1所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 1, wherein:所述分拣平台包括至少一个固定分拣平台与至少一个移动分拣平台,所述固定分拣平台固定连接于所述货架本体上;所述移动分拣平台与固定分拣平台结构相同,所述移动分拣平台通过升降机构连接于所述货架本体上,所述升降机构带动对应的移动分拣平台在货架本体的高度方向上移动。The sorting platform includes at least one fixed sorting platform and at least one mobile sorting platform, the fixed sorting platform is fixedly connected to the shelf body; the mobile sorting platform has the same structure as the fixed sorting platform. The mobile sorting platform is connected to the shelf body by a lifting mechanism, and the lifting mechanism drives the corresponding mobile sorting platform to move in the height direction of the shelf body.
- 根据权利要求6所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 6, wherein:所述固定分拣平台包括:The fixed sorting platform includes:支撑板;Support plate设置在所述支撑板上的平台板,所述平台板上设有滑动孔,所述滑动孔 为长孔,所述滑动孔的长轴方向垂直于货物的运动方向;a platform plate disposed on the support plate, the platform plate is provided with a sliding hole, the sliding hole is a long hole, and a longitudinal direction of the sliding hole is perpendicular to a moving direction of the cargo;拨块以及无杆气缸,所述无杆气缸固定连接于所述平台板的下端面上,所述拨块通过连接板连接于所述无杆气缸的滑块上,所述拨块位于所述平台板的上侧,所述连接板穿过所述滑动孔,所述拨块在所述无杆气缸的带动下在滑动孔的长轴方向上运动。a dial block and a rodless cylinder fixedly connected to a lower end surface of the platform plate, wherein the dial block is connected to a slider of the rodless cylinder through a connecting plate, wherein the dial block is located at the On the upper side of the platform plate, the connecting plate passes through the sliding hole, and the dial block moves in the long axis direction of the sliding hole under the driving of the rodless cylinder.
- 根据权利要求7所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 7, wherein:所述固定分拣平台还包括:The fixed sorting platform further includes:侧翻转装置,所述侧翻转装置沿着所述货物的运动方向位于所述平台板的两侧,所述侧翻转装置包括:侧翻板、设置在所述支撑板上的卡板以及第二直线运动执行元件;a side turning device, the side turning device is located on both sides of the platform plate along a moving direction of the cargo, the side turning device comprising: a side flap, a card plate disposed on the support plate, and a second Linear motion actuator;所述侧翻板的两端设有第二耳板,所述第二耳板上设有第二弧形长孔,所述第二弧形长孔朝向靠近平台板的方向凸出,所述第二耳板轴接于所述卡板上,所述卡板对应所述第二弧形长孔的位置处设有水平长孔,所述水平长孔的长轴方向平行于水平面设置,第二直线运动执行元件连接于所述卡板,所述第二直线运动执行元件的推杆的自由端设有第二拨动销轴,所述第二拨动销轴依次穿过所述第二弧形长孔和水平长孔,所述第二拨动销轴在第二直线运动执行元件的带动下在水平长孔的长轴方向上往复运动。a second ear plate is disposed at two ends of the side flap, and a second curved long hole is disposed on the second ear plate, and the second curved long hole protrudes toward a direction near the platform plate, The second ear plate is axially connected to the card board, and the card plate is provided with a horizontal long hole at a position corresponding to the second curved long hole, and the long axis direction of the horizontal long hole is parallel to the horizontal plane, the first a second linear motion actuator is coupled to the card plate, a free end of the push rod of the second linear motion actuator is provided with a second toggle pin, and the second toggle pin sequentially passes through the second The arcuate long hole and the horizontal long hole are reciprocated in the long axis direction of the horizontal long hole by the second linear motion actuator.
- 根据权利要求7所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 7, wherein:所述升降机构包括:The lifting mechanism includes:设置在所述货架本体上的两个升降架,所述升降架沿着货架本体的高度方向延伸,在垂直于货物的运动方向,两个所述升降架设置于所述货架本体的两端,且两个所述升降架的相对面上各设有导轨,所述导轨沿着所述货架本体的高度方向延伸,所述移动分拣平台上设有两块滑动块,所述滑动块滑动连接于对应侧的导轨内;Two lifting frames disposed on the shelf body, the lifting frames extending along a height direction of the shelf body, and two lifting frames are disposed at two ends of the shelf body in a direction perpendicular to a moving direction of the cargo. And a guide rail is disposed on each of the opposite surfaces of the lifting frame, the rail extends along a height direction of the shelf body, and two sliding blocks are disposed on the moving sorting platform, and the sliding block is slidably connected In the guide rail on the corresponding side;设置在所述升降架的下端的第一同步轮与设置在升降架的上端的第二同步轮,所述第一同步轮与第二同步轮通过同步带传动连接,所述同步带与所述移动分拣平台固定连接;a first synchronous wheel disposed at a lower end of the crane and a second synchronous wheel disposed at an upper end of the crane, the first synchronous wheel and the second synchronous wheel being coupled by a timing belt, the timing belt and the Mobile sorting platform fixed connection;驱动电机,所述驱动电机的动力输出轴固定连接有驱动轮;Driving a motor, the power output shaft of the driving motor is fixedly connected with a driving wheel;与所述驱动轮啮合的从动轮以及同步轴,所述从动轮固定连接于所述同步轴上,所述同步轴的两端分别与对应侧的所述第一同步轮的固定连接。a driven wheel that meshes with the driving wheel and a synchronous shaft that is fixedly coupled to the synchronous shaft, and two ends of the synchronous shaft are respectively fixedly coupled to the first synchronous wheel on the corresponding side.
- 根据权利要求1所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 1, wherein:所述翻转装置包括:The turning device comprises:主翻板,所述主翻板设置在所述货位的高度较低的一侧,且所述主翻板通过第一弹簧铰链转动设于所述货架本体上;a main flap, the main flap is disposed on a lower side of the cargo space, and the main flap is rotatably disposed on the shelf body by a first spring hinge;推动件与驱动所述推动件带动所述主翻板翻转的推动电机;a pushing member and a pushing motor for driving the pushing member to drive the main flap to reverse;当所述推动件致动所述主翻板时,所述主翻板朝向靠近所述分拣平台一侧翻转,使得所述货位的货物在其自身重力作用下滑落至所述分拣平台上;When the pushing member actuates the main flap, the main flap is turned toward a side close to the sorting platform, so that the cargo of the cargo position slides down to the sorting platform by its own gravity on;当所述推动件不作用在所述主翻板上时,所述主翻板在所述第一弹簧铰链的作用力下阻挡所述货位的货物滑落。When the pusher does not act on the main flap, the main flap blocks the cargo of the cargo position from slipping under the force of the first spring hinge.
- 根据权利要求10所述的播种式自动分拣系统,其特征在于,还包括:The seeding automatic sorting system according to claim 10, further comprising:升降机构,所述升降机构包括升降电机与第一导轨,所述第一导轨沿所述货架本体的高度方向延展,且所述第一导轨上设有沿着所述货架本体的高度方向延展的齿条,所述升降电机设置在所述分拣平台上,所述升降电机的动力输出端固定套设有升降齿轮,所述升降齿轮与所述齿条啮合,所述升降电机驱动所述分拣平台沿所述第一导轨的延展方向做往复运动。a lifting mechanism, the lifting mechanism includes a lifting motor and a first rail, the first rail extends along a height direction of the shelf body, and the first rail is provided along a height direction of the shelf body a rack motor, the lifting motor is disposed on the sorting platform, a power output end of the lifting motor is fixedly provided with a lifting gear, the lifting gear meshes with the rack, and the lifting motor drives the branch The picking platform reciprocates along the extending direction of the first rail.
- 根据权利要求11所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 11, wherein:所述分拣平台包括:第一方向滑台、电动推杆、拨板、平台板以及设置 于所述平台板上的侧翻板;The sorting platform includes: a first direction slide table, an electric push rod, a dial plate, a platform plate, and a side flap disposed on the platform plate;沿着货物在所述货位上的滑动方向,所述平台板的两端均通过第二弹簧铰链铰接有侧翻板,使得所述侧翻板在所述平台板上的货物的推力作用下朝向远离所述货物一侧的方向转动,所述升降电机安装在所述平台板上;Along the sliding direction of the cargo on the cargo space, both ends of the platform plate are hinged with a side flap by a second spring hinge, so that the side flap is under the thrust of the cargo on the platform plate. Rotating in a direction away from one side of the cargo, the lift motor is mounted on the platform plate;所述第一方向滑台设置于所述平台板远离地面的端面上,所述电动推杆固定设置于所述第一方向滑台的滑块上,所述第一方向滑台带动所述电动推杆在第一方向上往复运动;The first direction sliding table is disposed on an end surface of the platform plate away from the ground, the electric push rod is fixedly disposed on a slider of the first direction sliding table, and the first direction sliding table drives the electric device The push rod reciprocates in the first direction;所述拨板设置于所述电动推杆的移动部分的自由端,所述拨板朝向所述电动推杆的移动部分的一侧延伸,所述拨板在所述电动推杆的带动下在第二方向上往复运动;The dial is disposed at a free end of the moving portion of the electric push rod, the dial extends toward a side of the moving portion of the electric push rod, and the dial is driven by the electric push rod Reciprocating in the second direction;所述第一方向为垂直于所述货物在货位上的滑动方向,所述第二方向为所述货物在货位上的滑动方向。The first direction is a sliding direction perpendicular to the cargo on the cargo space, and the second direction is a sliding direction of the cargo on the cargo space.
- 根据权利要求11所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 11, wherein:所述分拣平台包括:旋转板以及驱动所述旋转板转动的旋转驱动电机,所述旋转驱动电机设置于所述旋转板上,所述旋转驱动电机的动力输出轴上固定设有第一旋转齿轮;The sorting platform includes: a rotating plate and a rotary driving motor for driving the rotating plate, wherein the rotating driving motor is disposed on the rotating plate, and the first output is fixed on the power output shaft of the rotating driving motor gear;所述旋转板与升降电机固定连接且所述旋转板对应所述第一旋转齿轮处固定设有第二旋转齿轮,所述第二旋转齿轮与第一旋转齿轮啮合,所述旋转驱动电机带动所述第一旋转齿轮转动,所述第一旋转齿轮带动所述第二旋转齿轮转动,所述旋转板在所述第二旋转齿轮的带动下绕着所述第二旋转齿轮的中心轴转动。The rotating plate is fixedly connected to the lifting motor, and the rotating plate is fixedly provided with a second rotating gear corresponding to the first rotating gear, and the second rotating gear is meshed with the first rotating gear, and the rotating driving motor drives the The first rotating gear rotates, the first rotating gear drives the second rotating gear to rotate, and the rotating plate rotates around the central axis of the second rotating gear by the second rotating gear.
- 根据权利要求13所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 13, wherein:所述分拣平台还包括侧翻板,在沿着货物在所述货位上的滑动方向,所述旋转板的两端均通过第二弹簧铰链铰接有侧翻板,使得所述侧翻板在所述 旋转板上的货物的推力作用下朝向远离所述货物一侧的方向转动,所述升降电机安装在所述旋转板上。The sorting platform further includes a side flap, and both ends of the rotating plate are hinged with a side flap by a second spring hinge along a sliding direction of the cargo on the cargo space, so that the side flap The lifting motor is mounted on the rotating plate under the action of the thrust of the cargo on the rotating plate in a direction away from the side of the cargo.
- 根据权利要求1所述的播种式自动分拣系统,其特征在于,还包括:The seeding automatic sorting system according to claim 1, further comprising:旋转平台,所述货架本体设置在所述旋转平台上,所述旋转平台通过旋转机构设置在所述移动装置上;a rotating platform, the shelf body is disposed on the rotating platform, and the rotating platform is disposed on the mobile device by a rotating mechanism;所述旋转机构为旋转电机,所述旋转电机设置在所述移动装置上,所述旋转电机的动力输出轴的自由端固定连接在所述旋转平台远离货架本体的端面上,带动所述旋转平台相对于所述移动装置旋转。The rotating mechanism is a rotating electric machine, and the rotating electric machine is disposed on the moving device, and a free end of the power output shaft of the rotating electric machine is fixedly connected to an end surface of the rotating platform away from the shelf body, and the rotating platform is driven Rotating relative to the mobile device.
- 根据权利要求1所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 1, wherein:所述移动装置为皮带传动装置、AGV小车或RGV小车。The mobile device is a belt drive, an AGV trolley or an RGV trolley.
- 根据权利要求1所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 1, wherein:所述货物存放结构为至少一个平面坑道。The cargo storage structure is at least one planar tunnel.
- 根据权利要求1所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 1, wherein:所述货物存放结构为至少一个货物容器,所述货物容器包括支撑架以及设置在所述支撑架上的至少一个分拣货品框,所述分拣货品框的开口朝上设置。The cargo storage structure is at least one cargo container, the cargo container including a support frame and at least one sorted goods frame disposed on the support frame, the opening of the sorted goods frame being disposed upward.
- 根据权利要求18所述的播种式自动分拣系统,其特征在于,还包括:The seeding automatic sorting system according to claim 18, further comprising:潜入式AGV,所述潜入式AGV小车用于将货物容器的支撑架顶起并带走。Submersible AGV, which is used to lift and carry the support frame of the cargo container.
- 根据权利要求18所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 18, wherein:所述分拣平台包括至少一个固定分拣平台与至少一个移动分拣平台,所述固定分拣平台固定连接于所述货架本体上;所述移动分拣平台与固定分拣平台结构相同,所述移动分拣平台通过升降机构连接于所述货架本体上,所述升降机构带动对应的移动分拣平台在货架本体的高度方向上移动;The sorting platform includes at least one fixed sorting platform and at least one mobile sorting platform, the fixed sorting platform is fixedly connected to the shelf body; the mobile sorting platform has the same structure as the fixed sorting platform. The mobile sorting platform is connected to the shelf body by a lifting mechanism, and the lifting mechanism drives the corresponding mobile sorting platform to move in the height direction of the shelf body;所述支撑架上的分拣货品框的数量与所述固定分拣平台与移动分拣平台的数量总和相等,所有所述分拣货品框沿着所述竖直方向固定在所述支撑架上。The number of sorted goods boxes on the support frame is equal to the sum of the number of the fixed sorting platforms and the mobile sorting platform, and all the sorted goods boxes are fixed on the support frame along the vertical direction .
- 根据权利要求20所述的播种式自动分拣系统,其特征在于,还包括:The seeding automatic sorting system according to claim 20, further comprising:补货架,所述补货架与所述自动分拣货架系统配合使用,用于为自动分拣货架系统进行补货。Complementing the shelf, the supplemental shelf is used in conjunction with the automated sorting shelving system for replenishing the automated sorting racking system.
- 根据权利要求21所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 21, wherein:当所述移动装置为RGV小车时,若干所述货物容器分别设置在供RGV小车行进的轨道的两侧,补货架位于所述轨道的侧边。When the mobile device is an RGV trolley, a plurality of the cargo containers are respectively disposed on both sides of a track for the RGV trolley to travel, and the supplementary shelf is located at a side of the rail.
- 根据权利要求1所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 1, wherein:沿着所述移动装置的前进方向,所述移动装置的后端设有水平设置的第一牵引板与垂直设置于所述牵引板上的牵引柱,所述移动装置的前端设有水平设置的第二牵引板,所述第二牵引板上设有供所述牵引柱穿过的牵引孔。A first traction plate disposed horizontally and a traction column vertically disposed on the traction plate are disposed at a rear end of the moving device, and a front end of the mobile device is horizontally disposed a second traction plate, the second traction plate is provided with a traction hole through which the traction column passes.
- 根据权利要求1所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 1, wherein:所述货物存放结构为若干个平行设置的分拣滑道,所述分拣滑道倾斜设置。The cargo storage structure is a plurality of sorting slides arranged in parallel, and the sorting slides are inclined.
- 根据权利要求1所述的播种式自动分拣系统,其特征在于,还包括:The seeding automatic sorting system according to claim 1, further comprising:通讯机构与上位机;Communication agency and host computer;所述通讯机构分别与分拣平台、翻转装置通讯连接;The communication mechanism is respectively connected with the sorting platform and the turning device;所述上位机分别与所述通讯机构与移动装置通讯连接。The upper computer is in communication with the communication mechanism and the mobile device.
- 根据权利要求25所述的播种式自动分拣系统,其特征在于:The seeding automatic sorting system according to claim 25, wherein:所述分拣平台包括至少一个固定分拣平台与至少一个移动分拣平台,所述固定分拣平台固定连接于所述货架本体上;所述移动分拣平台与固定分拣平台结构相同,所述移动分拣平台通过升降机构连接于所述货架本体上,所述升降机构带动对应的移动分拣平台在货架本体的高度方向上移动;The sorting platform includes at least one fixed sorting platform and at least one mobile sorting platform, the fixed sorting platform is fixedly connected to the shelf body; the mobile sorting platform has the same structure as the fixed sorting platform. The mobile sorting platform is connected to the shelf body by a lifting mechanism, and the lifting mechanism drives the corresponding mobile sorting platform to move in the height direction of the shelf body;所述通讯机构与所述升降机构通讯连接。The communication mechanism is communicatively coupled to the lifting mechanism.
- 一种播种方法,应用权利要求1所述的播种式自动分拣系统,还包括:A seeding method, applying the seeding automatic sorting system of claim 1, further comprising:通讯机构与上位机,所述通讯机构分别与分拣平台、翻转装置通讯连接,a communication mechanism and a host computer, wherein the communication mechanism is respectively connected with the sorting platform and the turning device,所述上位机分别与所述通讯机构与移动装置通讯连接,其特征在于,包括如下步骤:The upper computer is respectively connected to the communication mechanism and the mobile device, and is characterized in that the method includes the following steps:所述上位机发送拣货任务信息给所述移动装置与通讯机构,所述拣货任务信息包括在货架本体上的每个货物的放置位置信息和分拣目的地信息;The upper computer sends the picking task information to the mobile device and the communication mechanism, and the picking task information includes placement location information and sorting destination information of each cargo on the shelf body;所述移动装置根据所述上位机规划的路径行进至分拣目的地,其中,所述上位机根据所述分拣目的地信息得到所述移动装置的规划路径;The mobile device travels to the sorting destination according to the path planned by the upper computer, wherein the upper computer obtains a planned path of the mobile device according to the sorting destination information;所述通讯机构根据所述放置位置信息将需要分拣的货物在移动装置抵达分拣目的地后,将对应的货物投递出去。The communication mechanism delivers the goods to be sorted according to the placement position information after the mobile device arrives at the sorting destination, and delivers the corresponding goods.
- 根据权利要求27所述的播种方法,其特征在于:The seeding method according to claim 27, wherein:所述移动装置在行进至分拣目的地期间,所述通讯机构根据所述放置位置信息控制所述翻转装置翻转使得对应分拣目的地的货物掉落至所述分拣平台上;The mobile device controls the turning device to reverse according to the placement position information during the traveling to the sorting destination, so that the goods corresponding to the sorting destination are dropped onto the sorting platform;所述移动装置在到达分拣目的地时,所述通讯机构根据所述分拣目的地信息控制所述分拣平台将位于其上的货物进行投送。When the mobile device arrives at the sorting destination, the communication mechanism controls the sorting platform to deliver the goods located thereon according to the sorting destination information.
- 根据权利要求28所述的播种方法,其特征在于:A method of seeding according to claim 28, wherein:当分拣平台将位于其上的货物进行投送后,所述通讯机构发送分拣完毕信息至所述上位机;After the sorting platform delivers the goods located thereon, the communication mechanism sends the sorting completion information to the upper computer;所述移动装置与所述通讯机构接收所述上位机发送的控制指令;The mobile device and the communication mechanism receive a control command sent by the upper computer;所述控制指令由所述上位机接收到所述分拣完毕信息后,根据所述分拣完毕信息生成且所述控制指令包括继续分拣指令或停止分拣指令,所述继续分拣指令包括下一个拣货任务信息,所述停止分拣指令包括待命目的地信息;After the control instruction is received by the upper computer, the sorting completion information is generated according to the sorting completion information, and the control instruction includes continuing the sorting instruction or stopping the sorting instruction, and the continuing sorting instruction includes The next picking task information, the stop sorting instruction includes standby destination information;当所述移动装置与所述通讯机构接收所述继续分拣指令后,所述移动装置、所述分拣平台根据所述下一个拣货任务信息继续进行分拣;After the mobile device and the communication mechanism receive the continuous sorting instruction, the mobile device and the sorting platform continue to perform sorting according to the next picking task information;当所述移动装置与所述通讯机构接收所述停止分拣指令后,所述移动装置、所述分拣平台停止分拣并根据所述待命目的地信息移动到待命目的地。After the mobile device and the communication mechanism receive the stop sorting instruction, the mobile device, the sorting platform stops sorting and moves to the standby destination according to the standby destination information.
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
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CN201810402309.1 | 2018-04-28 | ||
CN201810404910.4 | 2018-04-28 | ||
CN201810404910.4A CN108438699A (en) | 2018-04-28 | 2018-04-28 | A kind of automatic sorting shelf and automatic sorting AGV |
CN201810402309.1A CN108455157B (en) | 2018-04-28 | 2018-04-28 | Automatic sorting system for seeding |
CN201910268191.2 | 2019-04-03 | ||
CN201910268191.2A CN109795832B (en) | 2019-04-03 | 2019-04-03 | High-efficient automatic sorting goods shelves and letter sorting system thereof |
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